186969239 Doka Formwork Catalogue 2011

Build on formwork expertise

The formwork catalogue Formwork-technology pathbreakers

www.doka.com

Brochure, edition 04/2010 en-GB Article n° 931112002 © Copyright by Doka Industrie GmbH A-3300 Amstetten, Austria We reserve the right to make alterations in the interests of technical progress. Important notice Always observe all relevant safety regulations (e.g. as issued by construction-industry employee safety organisations) applying to the use of our products in the country in which you are operating. The illustrations in this brochure show the situation during formwork assembly and are therefore not always complete from the safety point of view. It could be dangerous to combine our formwork equipment with other manufacturers’. If you intend to combine different systems, please contact Doka for advice first.

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Doka. The Formwork Experts.

6

Doka Services

16

Doka System Components

40

Doka Wall Systems

82

Doka Floor Systems

242

Doka Climbing Systems

306

Doka Load-bearing Systems

372

Doka Safety Systems

448

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Contents

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Doka. The Formwork Experts. Our values – the yardstick to measure us by Confidence built on trust Sustainability-oriented

6 8 9

Formwork-technology pathbreakers Partnership-oriented business relationships Worldwide

10 12 14

Doka Services Project development phase Tendering phase Operations scheduling phase

18 22 26

Execution of (shell) construction work Completion of (shell) construction

36

Formwork sheets Formwork sheet 3-SO Formwork sheet 3-S eco Formwork sheet 3-S plus Texture sheet 3-SO Dokaplex formwork sheet Xlife sheet

50 50 50 50 50 50 50

30

Doka System Components Timber formwork beams Beam H20 top Beam H20 eco Beam H16 Composite formwork beams Beam I tec 20

42 42 42 42 46 46

Dokadur panel Multi-ply formwork sheets Release agents Doka-Trenn Doka-OptiX Floor props Floor prop Eurex top

50 50 56 56 56 60 60

Floor prop Eurex Floor prop Eco Floor prop Eurex 60 Form-ties & suspension cones Multi-trip packaging Accessories for fair-faced concrete

60 60 60 64 74 78

Doka Wall Systems Framed formwork Framed formwork Framax Xlife Framed formwork Alu-Framax Xlife Dokaset Framed formwork Frami Xlife

Timber-beam formwork Large-area formwork Top 50 Wall formwork FF20 Large-area fmwk. Top 100 tec Wall formwork FF100 tec Circular formwork H20 Facade formwork Top 50

136 152 162 170 178 186

244 244 258 266

Timber-beam floor formwork Dokaflex 30 tec Doka Xtra Dokaflex 1-2-4

280 280 286 296

308 308

Crane-lifted climbing formwork Guided climbing formwork Xclimb 60 Climbing formwork MF240 Climbing formwork 150F Climbing formwork K Dam formwork

332

84 84 100 110 124

Column formwork Column formwork KS Xlife Column formwork RS Column formwork Top 50 Column formwork Framax Xlife Column formwork Frami Xlife

194 194 202 210 216 226

Single-sided formwork 230 Supporting construction frame 230

Doka Floor Systems Tableforms Dokamatic table Dokaflex table Shifting appliances for tables

Doka Climbing Systems Automatic climbing formwork Platform SCP Automatic climbing formwork SKE Automatic climbing formwork Xclimb 60 Cooling-tower fmwk. SK175

314 320 326

Shaft platform

366

332 336 346 352 358

Doka Load-bearing Systems Shoring towers Load-bearing tower Staxo 100 Load-bearing tower Staxo 40 Load-bearing tower d2

374 374 390 402

Tunnel formwork Heavy-duty supporting system SL-1

412 412

Bridge formwork Composite forming carriage Cantilever forming traveller Bridge edge beam formwork T Forming wagon T Forming wagon TU

416 416 422 428 434 442

Access systems Stair tower Ladder system XS

492 492 500

Doka Safety Systems Working & protection platforms Bracket platform M Folding platform K Platform system Xsafe plus

450 450 462 472

Alphabetical index of articles

506

Guardrail systems Handrail posts & clamps Sideguard system XP Protection screens Protection screen Xclimb 60

478 478 484 488 488

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Doka. The Formwork Experts. Our values – the yardstick to measure us by

high-

pathbreaking

inspiring

6

nc rma e

reliab l

rfo

e

pe



Doka is the world’s most capable supplier of formwork systems, reliably offering its worldwide customers safe, groundbreaking solutions that give them maximum practical benefit. Reliable With our “good-as-our-word” integrity and our reliability as a supplier, we build partnership-oriented business relationships on every continent. High-performance For more than 50 years, we have been giving our customers tangible, measurable benefit, by consistently developing and improving our products and services. Here, we focus rigorously on boosting the productivity of the on-site workflow and sharpening our customers’ competitive edge. Inspiring Our motivated employees excel for their efficiency, hard work and commitment, and more than meet our customers’ expectations.

Formwork-technology pathbreakers.

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Confidence built on trust

“With reliability and capability, we help you to build faster, better and more cost-effectively.” Doka Executive Management is geared to delivering the highest possible level of meaningful benefit to the customer. By consistently focusing all our activities on your needs and requirements, we can provide you with an attractive range of offerings that will secure your competitive advantage. Rainer Spitzer Johann Strunz Josef Kurzmann Ludwig Pekarek Jürgen Obiegli

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Sustainability-oriented

Making responsible use of resources, and complying rigorously with all environmental regulations, are central obligations that we take very seriously indeed. Continually optimising our energy and resource consumption takes top priority here. Our certification to PEFC standards (Programme for the Endorsement of Forest Certification schemes) underlines our unreserved commitment to sustainable forestry that takes equal account of environmental, economic and social criteria.

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Formwork-technology pathbreakers

With over 145 patents and trend-setting product innovations to our name, we are the formwork sector’s undisputed innovation leader. Our top priority when developing new, state-of-the-art products is to make these safe and easy to handle, extremely cost-efficient and very fast.

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Manufacturing high-grade systems and formwork components is one of our core competences – and has been for over 50 years. Our state-of-the-art manufacturing facilities, choice quality materials, highly qualified production personnel and rigorous quality control all help to explain why our formwork products are exceptionally long-lived. Our high quality consciousness is underlined by our insistence on working with certified suppliers and on having an externally audited quality management system in all areas of our production operations.

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Partnership-oriented business relationships Professional advice and consulting The way is often paved for the success of a project early on, in the project development phase. Selecting the right formwork system is a key factor in obtaining smooth, successful construction progress. We can be of vital assistance with decision-making at this early stage.

Thorough, in-depth planning With our reliable planning services, we develop tailor-made formwork solutions – for your success! Comprehensive analysis of the structure, of the available resources, of the required quality and of the deadlines to be met – all this provides the basis for our planning, generating added value for your benefit.

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On-site support


Our site foremen make sure that the formwork planning and operations scheduling are properly implemented on the site. This takes in everything from supervising siteassembly to helping the site crew operate the equipment correctly and giving them the appropriate skills training.

Transparent rentalequipment returns We plan smooth, hassle-free rental returns, thus creating a high degree of cost transparency. Together with the customer, we inspect the rented equipment, agree on what condition each item is in and on what further steps will be needed, and effect return delivery in accordance with Doka rental-park standards.

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Worldwide

Doka GmbH Josef Umdasch Platz 1 3300 Amstetten Austria Tel. +43 (0) 7472 605-0 Fax +43 (0) 7472 64430 E-Mail: [email protected] www.doka.com

Algeria SARL Doka Algérie +213 770 112 540

France Doka France SAS +33 (0)1 34 84 27 27

Morocco Doka GmbHMoroccan Representation +212 5 377 16093

Azerbajan Doka Türkiye Baku Representative Office +994 (0)12 493 33 63

Germany Deutsche Doka Schalungstechnik GmbH +49 (0)8141 394-0

Mexico Doka México +52 55 166 77553

Bahrain Doka Bahrain / Div.of M. Othman Trading Est. +973 17 402 810

Greece Doka Hellas Kaloupotechniki Technologiki A.E. +30 210 6669-211

Belarus Doka Belform IOOO +375 17 213-0014

Hungary Magyar Doka Zsalutechnika Kft. +36 1 436 7373

Belgium Doka N.V. +32 (0)2 582 0270

India Doka India Pvt. Ltd. +91 22 402 64435

Brazil Doka Brasil Fôrmas para Concreto Ltda. +55 (0)11 2088 5777

Iran Iran Kafilo Co. +98 21 2222 3544

Netherlands Doka Nederland BV +31 (0)412 65 30 30 New Zealand ACROW Ltd. +64 (0)9 579 2276 Norway Doka Norge AS +47 72 89 38 10 Oman Doka Muscat LLC +968 244 844 45 Panama Doka Panama S.A. +507 232 9150

Bulgaria Doka Bulgaria EOOD +359 (0)2 975 0785

Ireland Doka Ireland Formwork Technologies Ltd. +353 (0)41 686 1620

Canada Doka Canada Ltd./Ltée +1(403) 243 66 29

Italy Doka Italia S.p.A. +39 02 98 27 61

Portugal Doka Portugal Cofragens Lda. +351 21 911 26 60

Chile Doka Chile Encofrados Limitada +56 2 41 31 600

Japan Doka Japan K.K. +81 (0) 4 7178 8808

Qatar Doka Qatar WLL +974 4500628

China Doka Formwork Co., Ltd. +86 21 6090 0899

Jordan Doka Jordan LLC +962 6554 5586

Croatia Doka Zagreb d.o.o. +385 (0)1 2480 020

Kazakhstan LLP Doka Kazakhstan +7 7172 27 1290

Romania Doka România Tehnica Cofrajelor S.R.L. +40 (0)21 2064950

Czech Republic Ceská Doka bednící technika spol. s.r.o. +420 284 001 311

Korea Doka Korea Ltd. +82 (31) 478 3700

Denmark Doka Danmark ApS +45 46 56 32 00 Egypt Doka GmbH Representative Office Egypt +20 (0)2 22 677 216 Estonia Doka Eesti OÜ +372 603 0650 Finland Doka Finland Oy +358 (0)9 224 2640

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Kuwait Doka Kuwait / Div. of Riham Gen. Trad. & Cont. Co. +965 24822 462

Poland Doka Polska Sp. z o.o. +48 (0)22 771 08 00

Russia OOO Doka Rus +7 495 650 9922 Saudi Arabia Mahmoud Othman & Sons LLC +966 (0)2 669 1008 Senegal 2S BTP +221 33 825 40 06

Latvia SIA ,,Doka Latvia“ +371 6702 9700

Serbia Doka Serb d.o.o. +381 11 22 66 111

Lebanon Doka Lebanon Branch +961 (0)1 612 569

Singapore Doka Formwork Pte. Ltd. +65 6897 7737

Lithuania UAB Doka Lietuva +370 5 2780678

Slovakia Doka Slovakia Debniaca technika s.r.o. +421 (0)2 43 42 14 26

Slovenia Doka Slovenija opazna tehnologija d.o.o. +386 (0)4 5834 400 South Africa Doka South Africa (Pty) Ltd. +27 (0)11 310 9709 Spain Doka España Encofrados, S.A. +34 91 685 75 00 Sweden Doka Sverige AB +46 (0)10 45 16 300 Switzerland Holzco-Doka Schalungstechnik AG +41 (0)43 411 20 40 Taiwan DEC Engineering Corp. +886 2 2753 42 61 Thailand Subway Engineering & Supply Co., Ltd. +66 2 247 3910 4 Tunisia Doka Tunisia Ltd. +216 (0)71 977 350 Turkey Doka Kalip-Iskele Sanayi ve Ticaret A.S. +90 (0)262 751 50 66 Ukraine Doka Ukraine T.O.V. +380 (0)44 531 38 93 United Arab Emirates Doka Gulf FZE +971 (0)4 881 8096 United Kingdom Doka UK Formwork Technologies Ltd. +44 (0)1622 749050 USA Doka USA, Ltd. +1 (201) 329 7839 Vietnam Specialist Construction System (HK) Ltd. +84 90 403 9388


That means speedy and prompt availability of the quantities of formwork you need – whether for purchase or rental – coupled with firstrate consulting and problemsolving capability. Thanks to the international networking of our locations, you can call upon our comprehensive formwork knowhow any time, anywhere.

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There are more than 140 branches and delivery depots around the world where you can obtain the full spectrum of Doka products and services.

Doka Services

Doka Services Support in every phase of the project Doka Engineering

Project support Rental Service

Utilisation plans

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Doka Services

Site foremen

Doka Services

Formwork co-ordination

Return of rented formwork Reconditioning Service

Every project is unique. Nevertheless, there is one thing that all construction projects have in common – and that is a basic structure with five phases. Doka’s consulting, planning and ancillary services help you achieve effective implementation of your formwork assignment using our formwork products – in every one of these phases.

Page Project development phase

18

Tendering phase

22

Operations scheduling phase

26

Execution of (shell)construction work

30

Completion of (shell)construction

36

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Project development phase | Doka Services

Project development phase Professional consulting – right from the word “go”

The sooner we start talking about the challenges, the sooner we can come up with solutions – solutions which lay the foundation for the success of the whole project. Even in this very early phase of your project, the Doka experts can provide important information to make sure that you benefit from good advice right from the outset.

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Doka Services | Project development phase

Full control of the costs The client has an idea that it wants to turn into reality. The planning work begins, the bid invitation is drawn up and preparatory steps start to be taken. Both the technical and financial risks and possibilities have to be assessed, as the success of a project depends crucially on keeping the cost risk, above all, tightly under control.

Taking well-founded decisions thanks to professional advice and consulting Find precisely the right formwork solutions, with the aid of • help with the bid invitation • in-depth analysis of the initial situation

Project development phase

• objective evaluation of the planning, execution, and time-risks

A selection of Doka’s services is presented in detail on the following pages. Your Doka adviser will be pleased to give you comprehensive information on all the services that Doka offers.

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Project development phase | Doka Services

Formwork conception in the project development phase Information builds confidence Doka’s broad range of information offerings will give you an overview of all the many possibilities of the product and service portfolio, and of reference projects covering all fields of formwork engineering. The conveniently structured User Information booklets contain practical information on how to erect and deploy the Doka formwork systems correctly.

Project support With its tailor-made advisory services, Doka can help you to optimise your workflows in every phase of your project – boosting efficiency at your site. Doka project support comprises: • detailed identification of customer requirements • advice and consulting on all business, technical and logistical issues regarding the formwork operations

Reference builds Come and see Doka formwork systems in action – and what a difference they make in practice. Profit from the opportunity of sharing views and experience onsite with Doka formwork specialists, the lead contractor and a representative of the project owners.

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Doka Services | Project development phase

Doka Training The clearly structured curricula of Doka training courses are precisely tailored to the requirements of everyday jobsite practice, and have a direct and immediate usefulness that can be put into practice on your site right away – for fast, safe and efficient forming operations. Benefit from having more highly skilled employees!

Project development phase

Ask for the Doka Training Brochure, which will give you an overview of all Doka training offerings.

Doka Seminars

Doka Special

Doka’s comprehensive range of continuing training offerings covers all areas of formwork technology, from wall and floor-slab systems to formwork systems for tunnel and bridge-building and to automatic climbing equipment. Other key topics include workplace safety, formwork planning and fair-faced concrete.

With our custom-tailored “Doka Special” events, we also offer you the opportunity of focusing on a specific topic that is important to you in everyday on-site practice. Site-proven formwork technicians will prepare the training curricula so that these are specially customised for your individual needs.

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Tendering phase | Doka Services

Tendering phase The certainty that comes from thorough, careful planning

Before you can successfully finalise a project, you have to have won the order for it. Selecting the right formwork system can make a decisive contribution towards achieving a costeffective construction workflow. With Doka, realistically and precisely calculated prices, and careful attention to risks, are something you can take for granted. After all, it’s your success that’s at stake.

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Doka Services | Tendering phase

Making the right selection The project has been put out to tender and the client is expecting to receive bids for the works specified in the bid invitation. The contractor’s job in this phase of the project is to draw up a bid that is technically feasible and that can be carried out by the desired deadline at an economical price. This involves considerable effort for the contractor, in terms of work, ideas and costs.

Optimising the preliminary work with Doka as an experienced partner Substantial reduction of • business risks in carrying out the works

Tendering phase

• technical risks in carrying out the forming operations


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Tendering phase | Doka Services

Support in the tendering phase Selecting the formwork system The choice of formwork solution has a crucial influence on the profitability of your construction project. On the basis of the project requirements, a detailed formwork concept is drawn up, having regard to the site logistics and the operations scheduling. Compliance with the required deadlines, quality and costs takes top priority here.

Quoting guideline prices To draw up your costings, you need realistically calculated guideline prices. Doka’s guideline prices are informed by the experience of very many previous projects. This gives you certainty and peace of mind when working out the costings for your project and the resulting bid.

Doka Engineering Benefit from the high capability of the Doka Formwork Experts right from the very beginning of your project. Their technical preparations communicate all of the knowledge needed for a successful project, and include technical support such as quantity surveys or calculations to determine the commissioning quantities.

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Doka Services | Tendering phase

Presentation of the formwork concept

Tendering phase

Doka specialists provide detailed explanations of our bid, with an in-depth presentation of the services that it includes. This precise and accurate information saves you valuable time.

Types of Doka business

Rental Service

Flexibility is what counts. Doka offers many different types of business to cater for widely differing requirements. Ask your Doka branch to work out which would be best for you.

Swift availability of formwork equipment is a crucial factor. Doka’s international branch network, with high-capacity rental parks, ensures security of supply and quick provisioning times. The Doka quality standards stand for certainty and reliability, and help renters to achieve cost-effective construction workflows by providing them with quality-inspected formwork equipment.

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Operations scheduling phase | Doka Services

Operations scheduling phase Profit from thorough, accurate planning

The order has been placed. Now it’s all about meeting the client’s expectations – so if work on the site is to move ahead efficiently and safely, thorough planning will be required. For all tasks relating to formwork, Doka has the right know-how and is the expert partner that you can depend on.

26

Doka Services | Operations scheduling phase

Planning how to carry out the works In this phase, Doka Services can help to lessen the amount of planning work that you need to do on your own, giving you the peace of mind that comes from knowing that a realistic and feasible plan is being drawn up by experts. By ruling out incalculable risks, this leads to fast, safe construction progress.

Controlled, regular forming operations, for greater efficiency resulting from realistically calculated formwork concepts Plan cost-effectively right from the outset, thanks to • detailed offers • determination of the commissioning quantities


• co-ordination of lead-times and handover deadlines


27

Operations scheduling phase | Doka Services

Support in the operations scheduling phase Tender drawings The Doka formwork concept, complete with details of the underlying assumptions and stipulated boundary conditions, is presented in tender drawings – as the basis for your planning!

Quoting detailed prices Price calculation based on the tender planning is a dependable basis for your jobsite costings.

Tipos With its planning software Tipos, Doka gives you a helpful and easy-to-use tool for optimised materials planning at your site. Tipos is extremely user-friendly. Simply enter all measurement data (layout, radii, diameters, circular arcs etc.) using the “Schal-Igel®” on-screen assistant. You can choose between 8 different language versions of the program. You can interactively intervene in the planning program whenever you wish, in order to take account of changed conditions on the site during the planning process. Layouts, sections, close-ups, photos and texts from other programs can all also be incorporated without difficulty.

Timetabling the formwork operations The relevant deadlines and timeframes for the forming operations are worked out on the basis of the specified construction schedules. Greater efficiency, from • time-savings due to the co-ordinated, transparent workflows • reduced commissioning costs • simplification of operations scheduling • optimum utilisation of available site resources

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Doka Services | Operations scheduling phase

Competence Centres The expert knowledge concentrated in the Doka Competence Centres ensures cost-effective comprehensive formwork solutions on technically demanding construction projects. Available worldwide in the following areas • automatic climbing formwork • tunnel formwork • cantilever forming travellers


• composite bridges

Co-ordination and handover deadlines

Site logistics

Punctuality is vital. All formwork-related deadlines are coordinated in detail with Site Management, and formwork equipment and services are provided on time – for fast, troublefree construction progress.

Well thought-out site logistics is the essential precondition for smooth forming operations, and ensures • enhanced workplace safety • less wear-and-tear on equipment • less on-site handling of equipment • reduced searching and handling times

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Execution of (shell)construction work | Doka Services

Execution of (shell)construction work Greater efficiency, from deploying equipment correctly

After the works have been planned and prepared, the next stage is to start implementing them. For this, it is necessary to guide, co-ordinate and monitor how the works are carried out. The necessary resources must be put in place and the processes, and compliance with the plans, must be monitored – and adapted to changing circumstances where necessary.

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Doka Services | Execution of (shell)construction work

Joining forces to implement the project “Success has many fathers”, as the old saying goes. Successfully seeing a construction project through to completion calls for many different components. Doka offers services that help you to optimise the construction workflow and stay within the timetable, by making more sparing and efficient use of your own resources.

Optimum resource utilisation with assistance from the Doka Formwork Experts Workflow optimisation, thanks to • thorough utilisation planning • internationally experienced project technicians • appropriate transport logistics Execution of (shell)construction work

• on-site support


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Support with executing the (shell)construction work Formwork utilisation plans Thorough, accurate planning is the basis for fast, safe forming operations. Doka planning is carried out on an engineering basis in accordance with the applicable Standards and rules. To simplify implementation, Doka can draw up bills of materials which will give you a good overview of all the products and services. If you wish, Doka experts will be pleased to draw up cycle plans for you, so that you can make optimised use of the required quantity of formwork.

Verifiable statical calculations For special projects, we can draw up a statical proof in documentary form for review by a civil engineer or test engineer.

Structure modelling To give you a better visualisation of complex geometries, Doka technicians can model the structure for you.

3D planning Modern structure geometries call for modern planning methods and expert knowledge. Doka technicians will develop 3D-models for you as the basis for your formwork.

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Doka system formwork covers wide areas of formwork applications. Special situations or structural requirements will often necessitate special solutions, however – and this is where the Doka “Ready-toUse” Service comes in, “tailormaking” custom formwork units. Its pool of concentrated know-how, and the many synergies it makes possible, translate into real practical benefit for you, and into optimum results. By combining standard Doka systems with individually adapted solutions, it can deliver custom formwork that is highly cost-effective. Each such custom formwork is very precisely crafted to ensure smooth, troublefree assembly on the site.

Transport Shipping pre-assembled (custom) formwork elements requires a great deal of knowledge regarding the correct way to load, pack, store and secure them. Doka has the necessary routine and practice to optimise these oversize shipments in just the same way as it does with “normal” shipments. The Doka logistics experts have just the right solution for you!

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“Ready-to-Use” service


Support with executing the (shell)construction work Project processing on the site “Help quickly and you’ll be twice as helpful”, goes an old saying. Where needed, experienced Doka specialists can perform the agreed business or technical service directly on the site. Being in direct touch with the decision-makers in this way means that there are fewer interfaces, which in turn helps the project to progress smoothly.

Customer Service Our Customer Service will be pleased to help you with preventive and corrective maintenance of electrical or hydraulic formwork equipment. If necessary, Doka rental formwork and client-owned Doka equipment can be inspected either on the site or at the depot.

Formwork pre-assembly on-site Specially trained Doka staff can erect special equipment and custom formworks directly on the site, in accordance with an exactly defined scope of work and with the approved Doka planning. This ensures that the formwork is correctly set up and that you can take delivery of the pre-erected formwork equipment at an agreed time.

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Site foremen


The Doka site foreman is a specially trained and experienced practitioner who explains to your crew how to use the formwork effectively and safely. This starts with familiarising them with how to handle the formwork and continues with operator training and even with formal instruction leading to written certification.

Formwork inspection after erection

Formwork co-ordination

After it has been erected, the formwork planned by Doka is inspected on-site to check whether it has been set up as specified in the plans, and the result of the inspection is recorded in writing.

Doka will facilitate your project and assist your formwork crew in an advisory capacity, even for prolonged periods.

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Completion of (shell)construction | Doka Services

Completion of (shell)construction Handing over a clean and tidy result

Now that work on the structure shell has been completed, it is important to get the site in shape ready for the following operations. Formwork equipment that is no longer needed must be efficiently removed from the site to create space for the subsequent works, to keep down costs and to minimise risks such as theft or damage. And of course safety is considerably improved on an uncluttered, tidy site.

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Doka Services | Completion of (shell)construction

Conserving in-house resources Preparing and monitoring safe return deliveries of rented formwork is a frequently underestimated area of work with the potential to offer considerable savings. Doka Services ensure that your resources are employed in the most efficient way in this phase of the project as well, and give you focused, systematic support.

Seeing things through to a positive conclusion with professional support Doka Services are a byword for transparency and efficiency here, offering • jointly handled return of rented formwork • professional dismantling Completion of (shell)construction

• efficient cleaning and reconditioning using special equipment


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Completion of (shell)construction | Doka Services

Support with completion of (shell)construction Final meeting Doka joins with the client to analyse the finished project with regard to its technical planning and execution, the project realisation and the “bottom-line” of the project in terms of pricing, equipment commissioning quantities, logistics and the quality of the processes. This helps both parties to locate any optimisation potential for future projects that they work on together.

Return of rented formwork Transparency is paramount. After a joint viewing of the rented equipment on the site or at the branch, Doka and the client together draw up a return-delivery memo that is binding on both parties and that gives exact information on the quantity and the state of the equipment.

Dismantling by “Ready-to-Use” service Formwork units are dismantled in the Doka Ready-to-Use Service centres, client-owned equipment is sorted and any non-reusable formwork equipment can be disposed of properly on request. In this way, you can concentrate fully on your own core competences.

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Doka Services | Completion of (shell)construction

Reconditioning Service

Completion of (shell)construction

Doka rental formwork and client-owned Doka equipment is cleaned and overhauled here, to Doka quality standards, by the Doka Reconditioning Service. This lengthens its service life and ensures safety and reliability for the next formwork assignment.

Cleaning

Cleaning & Reconditioning Plus

Accumulated dirt is removed from the formwork using special equipment and industrialised procedures so as to fulfil the Doka quality standards. Depending on the degree of soiling and the product, the cleaning operation will comprise both wet cleaning, mechanical cleaning and special cleaning.

In the “Cleaning & Reconditioning Plus” service, dirt accumulations are removed from the Doka formwork, and any repairs needed on the Doka formwork components are carried out. Your Doka branch will be pleased to inform and advise you!

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Doka system components Optimum “construction kit” solutions

40


One of the fundamental things our formwork systems are based on is site-proven components. Doka system components are designed for long lifespan, maximum efficiency and the utmost workplace safety. Sharpen your competitive edge by using high-performance Doka products.

Page Timber formwork beams

42

Beam H20 top Beam H20 eco Beam H16

Composite formwork beams

46

Beam I tec 20

Formwork sheets

50 Doka System Components

Formwork sheet 3-SO Formwork sheet 3-S eco Formwork sheet 3-S plus Texture sheet 3-SO Dokaplex formwork sheet Xlife sheet Dokadur panel Multi-ply formwork sheets

Release agents

56

Doka-Trenn Doka-OptiX

Floor props

60

Floor prop Eurex top Floor prop Eurex Floor prop Eco Floor prop Eurex 60

Form-ties and suspension cones

64

Multi-trip packaging

74

Accessories for fair-faced concrete

78

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Timber formwork beams Timber formwork beams | Doka System Components

Timber formwork beams High-performing beams for all Doka formwork systems

Doka timber formwork beams have what is called a “solid-web design”. Hundreds of thousands of them are in use day-in, day-out, on construction sites all over the world.

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Doka System Components | Timber formwork beams

The competitive-advantage component With their “use-anywhere” capability, Doka timber formwork beams are compatible with all Doka formwork systems. Another factor making them indispensable on every jobsite is the painstaking care with which they are manufactured. The H20 top, H20 eco and H16 beams are familiar names all over the world, and are the right choice for any application.

Beam H20 top Up to 3 times the lifespan Put the advantages of this rugged beam to work for you: • long life unmatched by any other beam, thanks to its built-in shock absorber • fast, safe formwork set-up by referring to markings on the flanges • beams can be labelled – deters theft and uses the beams as an advertising vehicle

Beam H20 eco Tested Doka quality for your site Timber formwork beams

Among the convincing features of the H20 eco beam are its • beam rivets and bevelled flange-ends • ease of handling thanks to its very low weight • high-quality flanges, achieved by 100 % machine stress-grading

Beam H16 Easy forming with only minimal weight Among the convincing features of the H16 beam are its • low weight of only 3.5 kg per m • reinforced beam-ends • high load capacity – despite having an overall height of only 16 cm • space-saving transport and handling

PEFC/06-38-211

www.pefc.org – These products use materials from sustainably managed forests and controlled sources.

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Timber formwork beams | Doka System Components

Article list Doka beam H20 top N 1.80m Doka beam H20 top N 2.45m Doka beam H20 top N 2.65m Doka beam H20 top N 2.90m Doka beam H20 top N 3.30m Doka beam H20 top N 3.60m Doka beam H20 top N 3.90m Doka beam H20 top N 4.50m Doka beam H20 top N 4.90m Doka beam H20 top N 5.90m Doka beam H20 top N .....m Doka beam H20 top N .....m BS Doka-Träger H20 top N

[kg]

Article n°

9.5 12.8 13.8 15.0 17.0 18.5 20.0 23.0 25.0 30.0 5.2 5.2

189011000 189012000 189013000 189014000 189015000 189016000 189017000 189018000 189019000 189020000 189010000 189021000

Varnished yellow

Doka beam H20 eco N 1.25m Doka beam H20 eco N 1.80m Doka beam H20 eco N 2.45m Doka beam H20 eco N 2.65m Doka beam H20 eco N 2.90m Doka beam H20 eco N 3.30m Doka beam H20 eco N 3.60m Doka beam H20 eco N 3.90m Doka beam H20 eco N 4.50m Doka beam H20 eco N 4.90m Doka beam H20 eco N 5.90m Doka beam H20 eco N 12.00m Doka beam H20 eco N .....m Doka beam H20 eco N .....m BS Doka-Träger H20 eco N

[kg]

Article n°

6.3 9.0 12.3 13.3 14.5 16.5 18.0 19.5 22.5 24.5 29.5 60.3 5.0 5.0

189282000 189283000 189271000 189272000 189273000 189284000 189285000 189276000 189286000 189277000 189287000 189288000 189299000 189289000

6.5 9.4 12.7 13.8 15.1 17.2 18.7 20.3 23.4 25.5 30.7 46.8 5.2 5.2

189939000 189940000 189936000 189937000 189930000 189941000 189942000 189931000 189943000 189932000 189955000 189956000 189999000 189957000

Varnished yellow

Doka beam H20 top P 1.80m Doka beam H20 top P 2.45m Doka beam H20 top P 2.65m Doka beam H20 top P 2.90m Doka beam H20 top P 3.30m Doka beam H20 top P 3.60m Doka beam H20 top P 3.90m Doka beam H20 top P 4.50m Doka beam H20 top P 4.90m Doka beam H20 top P 5.90m Doka beam H20 top P .....m Doka beam H20 top P .....m BS Doka-Träger H20 top P

9.9 13.2 14.3 15.6 17.7 19.2 20.8 23.9 26.0 31.2 5.4 5.4

189701000 189702000 189703000 189704000 189705000 189706000 189707000 189708000 189709000 189710000 189700000 189711000

Varnished yellow

Doka beam H20 eco P 1.25m Doka beam H20 eco P 1.80m Doka beam H20 eco P 2.45m Doka beam H20 eco P 2.65m Doka beam H20 eco P 2.90m Doka beam H20 eco P 3.30m Doka beam H20 eco P 3.60m Doka beam H20 eco P 3.90m Doka beam H20 eco P 4.50m Doka beam H20 eco P 4.90m Doka beam H20 eco P 5.90m Doka beam H20 eco P 9.00m Doka beam H20 eco P .....m Doka beam H20 eco P .....m BS Doka-Träger H20 eco P

Varnished yellow

Timber varnish yellow 5l Holzlasur gelb 5l

5.0 176005000


44

5.0 176005000

Doka System Components | Timber formwork beams

Doka formwork beam H16 N 2.45m Doka formwork beam H16 N 2.90m Doka formwork beam H16 N 3.60m Doka formwork beam H16 N 3.90m Doka formwork beam H16 N 4.90m Doka formwork beam H16 N 5.90m Doka-Schalungsträger H16 N

[kg]

Article n°

8.6 10.2 12.6 13.7 17.2 20.7

189802000 189803000 189809000 189805000 189813000 189814000

[kg]

Article n°

Varnished yellow

Doka formwork beam H16 P 2.45m Doka formwork beam H16 P .....m Doka-Schalungsträger H16 P

10.4 189961000 4.3 189960000

Varnished yellow

Holzlasur gelb 5l

5.0 176005000

Timber formwork beams

Timber varnish yellow 5l

45

Composite formwork beams Composite formwork beams | Doka System Components

Composite formwork beams The new benchmark for load-bearing capacity

The combination of timber and plastic has resulted in the toughest, strongest composite formwork beam on the market – the I tec 20.

46

Doka System Components | Composite formwork beams

Ultra-high load capacity has a name – I tec 20 The unique design of the I tec 20 beam sets a new benchmark for load capacity, permitting “materials-optimised” jobsite deployment. What makes this formwork beam so robust is the combination of the novel plastic sheet on the flange, and the field-proven end-reinforcements from the “top” beams.

Extremely robust thanks to its innovative design Benefit from the advantages of the innovative I tec 20 beam • increases load-bearing capacity by approx. 80 % • extra-long service life from tried-and-tested “top” beam-end reinforcements and plastic sheet • same height and width as H20 beam • reduces volumes of equipment needed for floor and wall formwork


• compatible with other proven Doka systems

The structural-design figures speak for themselves The main performance criteria of the I tec 20 at a glance • moment (M) = 9 kNm • shear force (Q) = 20 kN • rigidity (E x I) = 700 kNm² • weight (G) = 5.8 kg/m

Dokaflex 30 tec

Wall formwork FF100 tec

Large-area formwork Top 100 tec

PEFC/06-38-211

www.pefc.org – This product uses materials from sustainably managed forests and controlled sources.

47

Composite formwork beams | Doka System Components

Article list [kg]

Article n°

10.4 14.2 15.4 16.8 19.1 20.9 22.6 26.1 28.4 34.2 5.8

188001000 188002000 188003000 188004000 188005000 188006000 188007000 188008000 188009000 188010000 188011000

Doka System Beam I tec 20 Components

Doka beam I tec 20 1.80m Doka beam I tec 20 2.45m Doka beam I tec 20 2.65m Doka beam I tec 20 2.90m Doka beam I tec 20 3.30m Doka beam I tec 20 3.60m Doka beam I tec 20 3.90m Doka beam I tec 20 4.50m Doka beam I tec 20 4.90m Doka beam I tec 20 5.90m Doka beam I tec 20 .....m Doka-Träger I tec 20

Varnished yellow Grey

Doka beam I tec 20 12.0m

69.6 188012000

Doka-Träger I tec 20 12,0m

Varnished yellow Grey


48

5.0 176005000

[kg]

Article n°


Doka System Components | Composite formwork beams

49

Formwork sheets Formwork sheets | Doka System Components

Formwork sheets The right form-facing for the best concrete finishes

Manufactured in advanced production facilities, formwork sheets from Doka offer superb properties for a very wide spectrum of applications. Take your choice from this extensive range, that scores convincingly the world over.

50

Doka System Components | Formwork sheets

The right formwork sheet for every requirement Formwork sheet 3-SO Quality you can rely on, time after time First-rate concrete results and very low costs per use thanks to its superb quality, high dimensional stability and squareness, choice quality timbers and uniform coating.

Formwork sheet 3-S eco The low-cost three-ply sheet with a long lifespan Cuts form-ply costs as sheets need to be changed less often, and give good concrete results thanks to their dimensional stability even after absorbing moisture.

Formwork sheet 3-S plus The 3-ply sheet for Doka tableforms Shape-stability from the special strip-core layer, minimised cracking thanks to the tough surface layers, and PU sealing-layer for higher numbers of repeat uses.

Texture sheet 3-SO The sheet for board-type surface structures

Formwork sheets

Visibly attractive concrete faces with a board-type surface structure, thanks to extra PU varnish sealant on one side and brushed surface with recessed grooves that deliver a ribbed finish.

Dokaplex formwork sheet Ultimate format and angle accuracy Fast on-site assembly thanks to tight tolerances and superior format accuracy, for smooth, top-quality concrete surfaces.

Xlife sheet Very high number of re-use cycles thanks to special sheet structure A new benchmark for concrete quality and cost-efficiency, the Xlife sheet cuts costs by minimising the labour inputs needed for carrying out finishing-work on the concrete, for changing the sheets and for cleaning. Thanks to its special polypropylene surface, Xlife also constantly delivers a uniform concrete appearance.

Dokadur panel Cuts costs with option to either purchase or rent Maximises the numbers of re-use cycles by means of its all-round edge protection and special surface sealing.

Multi-ply formwork sheets For every site and every usage location Multi-ply formwork sheets are available as coated birch plywood; as coated spruce for enhanced requirements, superb concrete faces and infill zones; or as coated poplar plywood for normal requirements, clean concrete surfaces and infill zones.

51

Formwork sheets | Doka System Components

Article list [kg]

Article n°

Doka formwork sheet 3-SO 21mm 100/50cm Doka formwork sheet 3-SO 21mm 150/50cm Doka formwork sheet 3-SO 21mm 200/50cm Doka formwork sheet 3-SO 21mm 250/50cm Doka formwork sheet 3-SO 21mm 300/50cm Doka formwork sheet 3-SO 21mm 350/50cm Doka formwork sheet 3-SO 21mm 400/50cm Doka formwork sheet 3-SO 21mm 450/50cm Doka formwork sheet 3-SO 21mm 500/50cm Doka formwork sheet 3-SO 21mm 550/50cm Doka formwork sheet 3-SO 21mm 600/50cm Doka formwork sheet 3-SO 21mm 100/100cm Doka formwork sheet 3-SO 21mm 150/100cm Doka formwork sheet 3-SO 21mm 200/100cm Doka formwork sheet 3-SO 21mm 250/100cm Doka formwork sheet 3-SO 21mm 300/100cm Doka formwork sheet 3-SO 21mm 350/100cm Doka formwork sheet 3-SO 21mm 400/100cm Doka formwork sheet 3-SO 21mm 450/100cm Doka formwork sheet 3-SO 21mm 500/100cm Doka formwork sheet 3-SO 21mm 550/100cm Doka formwork sheet 3-SO 21mm 600/100cm Doka formwork sheet 3-SO 21mm 150/50cm BS Doka formwork sheet 3-SO 21mm 200/50cm BS Doka formwork sheet 3-SO 21mm 250/50cm BS Doka formwork sheet 3-SO 21mm 300/50cm BS

5.3 7.9 10.5 13.1 15.8 18.4 21.0 23.6 26.3 28.9 31.5 10.5 15.8 21.0 26.3 31.5 36.8 42.0 47.3 52.5 57.8 63.0 7.9 10.5 13.1 15.8

186007000 186008000 186009000 186011000 186012000 186028000 186013000 186029000 186014000 186023000 186027000 186015000 186016000 186017000 186018000 186019000 186030000 186020000 186031000 186021000 186022000 186024000 186008100 186009100 186011100 186012100

Doka formwork sheet 3-SO 27mm 100/50cm Doka formwork sheet 3-SO 27mm 150/50cm Doka formwork sheet 3-SO 27mm 200/50cm Doka formwork sheet 3-SO 27mm 250/50cm Doka formwork sheet 3-SO 27mm 300/50cm Doka formwork sheet 3-SO 27mm 350/50cm Doka formwork sheet 3-SO 27mm 400/50cm Doka formwork sheet 3-SO 27mm 450/50cm Doka formwork sheet 3-SO 27mm 500/50cm Doka formwork sheet 3-SO 27mm 550/50cm Doka formwork sheet 3-SO 27mm 600/50cm Doka formwork sheet 3-SO 27mm 100/100cm Doka formwork sheet 3-SO 27mm 150/100cm Doka formwork sheet 3-SO 27mm 200/100cm Doka formwork sheet 3-SO 27mm 250/100cm Doka formwork sheet 3-SO 27mm 300/100cm Doka formwork sheet 3-SO 27mm 350/100cm Doka formwork sheet 3-SO 27mm 400/100cm Doka formwork sheet 3-SO 27mm 450/100cm Doka formwork sheet 3-SO 27mm 500/100cm Doka formwork sheet 3-SO 27mm 550/100cm Doka formwork sheet 3-SO 27mm 600/100cm Doka formwork sheet 3-SO 27mm 150/50cm BS Doka formwork sheet 3-SO 27mm 200/50cm BS Doka formwork sheet 3-SO 27mm 250/50cm BS Doka formwork sheet 3-SO 27mm 300/50cm BS

6.5 9.8 13.0 16.3 19.5 22.8 26.0 29.3 32.5 35.8 39.0 13.0 19.5 26.0 32.5 39.0 45.5 52.0 58.5 65.0 71.5 78.0 9.8 13.0 16.3 19.5

187007000 187008000 187009000 187011000 187012000 187028000 187013000 187029000 187014000 187023000 187027000 187015000 187016000 187017000 187018000 187019000 187030000 187020000 187031000 187021000 187022000 187024000 187008100 187009100 187011100 187012100

Doka-Schalungsplatte 3-SO 21mm

Doka-Schalungsplatte 3-SO 27mm

52

[kg]

Article n°

Doka formwork sheet 3-S eco 21mm 50/150cm Doka formwork sheet 3-S eco 21mm 50/200cm Doka formwork sheet 3-S eco 21mm 50/250cm Doka formwork sheet 3-S eco 21mm 50/300cm Doka formwork sheet 3-S eco 21mm 50/200cm BS Doka formwork sheet 3-S eco 21mm 50/250cm BS

7.9 10.5 13.1 15.8 10.5 13.1

186090000 186091000 186092000 186093000 186091100 186092100

Doka formwork sheet 3-S eco 27mm 50/150cm Doka formwork sheet 3-S eco 27mm 50/200cm Doka formwork sheet 3-S eco 27mm 50/250cm Doka formwork sheet 3-S eco 27mm 50/300cm Doka formwork sheet 3-S eco 27mm 50/97cm Doka formwork sheet 3-S eco 27mm 50/197cm Doka formwork sheet 3-S eco 27mm 50/200cm BS Doka formwork sheet 3-S eco 27mm 50/250cm BS Doka formwork sheet 3-S eco 27mm 50/197cm BS

9.8 13.0 16.3 19.5 6.3 12.8 13.0 16.3 12.8

187140000 187141000 187142000 187143000 187144000 187145000 187141100 187142100 187145100

Doka-Schalungsplatte 3-S eco 21mm

Doka-Schalungsplatte 3-S eco 27mm


Article n°

Doka formwork sheet 3-S plus 21mm 9.7/200cm Doka formwork sheet 3-S plus 21mm 9.7/250cm Doka formwork sheet 3-S plus 21mm 20/200cm Doka formwork sheet 3-S plus 21mm 20/250cm

2.0 2.5 4.2 5.3

186109000 186110000 186107000 186108000

Doka formwork sheet 3-S plus 27mm 9.7/200cm Doka formwork sheet 3-S plus 27mm 9.7/250cm Doka formwork sheet 3-S plus 27mm 20/200cm Doka formwork sheet 3-S plus 27mm 20/250cm

2.5 3.1 5.2 6.5

187052000 187053000 187050000 187051000

Doka-Schalungsplatte 3-S plus 21mm

Doka-Schalungsplatte 3-S plus 27mm

[kg]

Article n°

Doka texture sheet 3-SO 21mm 250/50cm Doka texture sheet 3-SO 21mm 300/50cm Doka texture sheet 3-SO 21mm 400/50cm Doka texture sheet 3-SO 21mm 500/50cm Doka texture sheet 3-SO 21mm 600/50cm Doka texture sheet 3-SO 21mm 250/100cm Doka texture sheet 3-SO 21mm 300/100cm Doka texture sheet 3-SO 21mm 400/100cm Doka texture sheet 3-SO 21mm 500/100cm Doka texture sheet 3-SO 21mm 600/100cm

13.1 15.8 21.0 26.3 31.5 26.3 31.5 42.0 52.5 63.0

184034000 184035000 184037000 184039000 184041000 184001000 184002000 184003000 184004000 184005000

Doka texture sheet 3-SO 27mm 250/50cm Doka texture sheet 3-SO 27mm 300/50cm Doka texture sheet 3-SO 27mm 500/50cm Doka texture sheet 3-SO 27mm 600/50cm Doka texture sheet 3-SO 27mm 250/100cm Doka texture sheet 3-SO 27mm 300/100cm Doka texture sheet 3-SO 27mm 500/100cm Doka texture sheet 3-SO 27mm 600/100cm

16.3 19.5 32.5 39.0 32.5 39.0 65.0 78.0

184084000 184085000 184090000 184092000 184071000 184072000 184074000 184075000

Doka-Strukturplatte 3-SO 21mm

Doka-Strukturplatte 3-SO 27mm

Formwork sheets

[kg]

53

Formwork sheets | Doka System Components

[kg]

Article n°

[kg]

Article n°

Dokaplex formwork sheet 9mm 250/150cm Dokaplex formwork sheet 9mm 300/150cm

24.4 185001000 29.3 185006000

Xlife sheet 21mm 265/145cm Xlife sheet 21mm 325/145cm

Dokaplex formwork sheet 18mm 250/150cm Dokaplex formwork sheet 18mm 300/150cm

47.3 185011000 56.7 185012000

Xlife priming varnish SW-910 2.5l

2.7 185073000

Dokaplex formwork sheet 21mm 250/125cm Dokaplex formwork sheet 21mm 250/150cm Dokaplex formwork sheet 21mm 300/150cm

45.9 185007000 55.1 185002000 66.2 185003000

Xlife edge varnish 2.5l

3.2 185072000

Dokaplex-Schalungsplatte 9mm



Xlife priming varnish SW-910 2.5l

2.7 185073000

Xlife edge varnish 2.5l

3.2 185072000

Xlife-Grundierlack SW-910 2,5l

Xlife-Kantenlack 2,5l

54

Xlife-Platte 21mm

Xlife-Grundierlack SW-910 2,5l

Xlife-Kantenlack 2,5l

63.4 185071000 77.8 185070000


Dokadur panel 21 200/50cm Dokadur panel 21 250/50cm Dokadur panel 21 200/50cm BS Dokadur panel 21 250/50cm BS Dokadur-Paneel 21

[kg]

Article n°

11.0 13.8 11.0 13.8

186083000 186081000 186083100 186081100

[kg] Coated birch plywood 21mm 250/125cm 220g

45.3 185024000

Coated plywood 21mm 250/125cm

32.8 185026000

Coated spruce 21mm 250/125cm

33.0 185027000

Beschichtetes Birkensperrholz 21mm 250/125cm 220g

Beschichtetes Sperrholz 21mm 250/125cm

Dokadur panel 27 200/50cm Dokadur panel 27 250/50cm Dokadur panel 27 200/50cm BS Dokadur panel 27 250/50cm BS Dokadur-Paneel 27

Stacking strap 50

13.5 16.9 13.5 16.9

187170000 187168000 187170100 187168100

Article n°

Beschichtete Spruce 21mm 250/125cm

3.1 586156000

Stapelgurt 50

Formwork sheets

Powder-coated, blue

55

Release agents Release agents | Doka System Components

Release agents The optimum way to separate formwork from concrete

A spraying device is used to quickly and easily apply a fine atomised spray onto the surface of the formwork.

56

Doka System Components | Release agents

For superior concrete results Doka offers release-agents for both absorbent and smooth formwork surfaces, that have an excellent separating effect and help to ensure visually appealing concrete faces.

Doka-Trenn Highly cost-efficient, thanks to its universal solution for all absorbent formwork surfaces Save time and money with Doka-Trenn • as it can be used so sparingly (up to 100 m²/l) • because it protects and cares for your formwork and so lengthens its lifespan • as it has excellent creep properties and can be used as a protective coating for construction equipment

Doka-OptiX The ideal release-agent for smooth formwork surfaces Doka-OptiX plus-points: • very easy to apply – is simply sprayed on with no need to wipe off any excess • easy-to-see “ready” signal – pouring can start once the white colour has disappeared Release agents

• makes for efficient working, as it is ready for concreting approx. 30 minutes after being applied, is “ready to separate” for up to 14 days thereafter, and can even be applied during light rainfall

Doka release-agent is available in practical containers of various sizes.

57

Release agents | Doka System Components

Article list Doka-Trenn in container of 1000l Doka-Trenn in drum of 200l Doka-Trenn in canisters of 25l Doka-Trenn in canisters of 5l Doka-Trenn

Sprayer for Doka-Trenn Doka-Trenn-Spritze

58

[kg]

Article n°

899.0 185.0 22.0 4.5

580911000 580912000 580913000 580915000

5.3 580914000

[kg] Doka-OptiX 210l Doka-OptiX 20l Doka-OptiX

Article n°

210.0 580916000 20.0 580917000

Release agents

Doka System Components | Release agents

59

Floor props Floor props | Doka System Components

Floor props Best “supporting role” on every site

The props’ high-grade materials and superlative workmanship ensure safety and efficient working. Their high load-bearing capacity is complemented by a wealth of practical details such as the “Eurex top” impact protector for extra-long service life.

60

Doka System Components | Floor props

The basis for safe, fast forming Doka floor props are the right choice for every usage situation, and a sturdy “support” in the rough-and-tumble of everyday work on the site. Patented hole numbering, anti-handtrap and anti-dropout safeguards, forged nuts, galvanised finish, ergonomically shaped fastening clamps – these are just some of the features of the Eurex top, Eurex and Eco floor props that have convinced customers the world over.

Floor prop Eurex top The first-ever floor prop with an impact protector from Doka The top-class floor prop with • unbeatably long service life, thanks to the impact protector • exceptionally easy-to-turn adjusting nut thanks to special thread geometry • less physical effort needed for shifting, thanks to new lightweight design to EN 1065 Class D/E • consistently high load capacity of 20 or 30 kN to EN 1065 Class D/E

Floor prop Eurex The dependable, site-proven floor prop

Floor props

The Eurex floor prop comes with all the main features and also conforms to EN 1065 Class D/E, with a constant 20 kN or 30 kN load capacity over its entire extension length. For many years now, this product has been a byword for customer satisfaction and confidence, and is justly known as the “classic” of good floor props.

Floor prop Eco The simple, low-cost floor prop Cost-efficient “support”, with • 20 kN load capacity at any extension length, to ÖNORM B4009 • can also be classified to EN 1065 Class A

Floor prop Eurex 60 The super-strong aluminium prop High loadability combined with great versatility, enabling use as a • sturdy floor prop with a load capacity of 60 kN up to a height of 5.50 m (and, with reduced load capacity, even up to 11.00 m) • handy plumbing strut for high wall formwork (extension range up to over 13.00 m)

61

Floor props | Doka System Components

Article list [kg]

Article n°

[kg]

Article n°

Doka floor prop Eurex 20 top 150

8.0 586096000

Doka floor prop Eurex 20 250

12.9 586086000


12.7 586086400


15.3 586087000


14.3 586087400


17.8 586088000


17.4 586088400


22.2 586089000


21.6 586089400


34.6 586090000


32.3 586090400


48.0 586139000

Height: 92 - 150 cm

Height: 148 - 250 cm Height: 173 - 300 cm Height: 198 - 350 cm Height: 223 - 400 cm Height: 298 - 550 cm

Height: 152 - 250 cm Height: 172 - 300 cm Height: 197 - 350 cm Height: 227 - 400 cm

Height: 297 - 550 cm Doka-Deckenstütze Eurex 20

Galvanised

Height: 383 - 700 cm Doka-Deckenstütze Eurex 20 top

Galvanised


14.8 586092000


16.7 586093000


20.5 586094000


24.9 586095000


29.2 586119000

Height: 152 - 250 cm

Doka floor prop Eurex 30 top 250 Height: 148 - 250 cm

12.8 586092400

Height: 172 - 300 cm Height: 197 - 350 cm


16.4 586093400



20.7 586094400


24.6 586095400


29.1 586119400




Galvanised

Galvanised

Floor prop extension 0.50m

Deckenstützenverlängerung 0,50m Galvanised


Deckenstützenverlängerung 0,50m Galvanised

62

5.5 586011000

5.5 586011000

Doka System Components | Floor props

[kg]

Article n°

Doka floor prop Eco 20 250

11.7 586134000


13.0 586135000


15.3 586136000


19.1 586137000

Height: 152 - 250 cm Height: 172 - 300 cm Height: 197 - 350 cm

Height: 227 - 400 cm Doka-Deckenstütze Eco 20

[kg] Doka floor prop Eurex 60 550 Doka-Deckenstütze Eurex 60 550

Article n°

47.0 582650000

Aluminium Height: 345 - 555 cm

Galvanised

Extension Eurex 60 2.00m Deckenstützenverlängerung 0,50m Galvanised

5.5 586011000

21.3 582651000

Verlängerung Eurex 60 2,00m

Powder-coated, blue Aluminium Length: 250 cm

Floor props


Coupler Eurex 60

8.6 582652000

Kupplungsstück Eurex 60 Aluminium Length: 100 cm Diameter: 12.8 cm

63

Form-ties and suspension cones Form-ties and suspension cones | Doka System Components

Form-ties and suspension cones For all formwork tasks

With Doka anchoring system you can tie any wall, achieve watertight concrete and excellent concrete surfaces, and safely anchor climbing formwork and working and protection platforms to the concrete. In short, you are ideally equipped to handle all special anchoring and tying applications.

64

Doka System Components | Form-ties and suspension cones

Modern tying and anchoring technology Form-ties keep your formwork together. Modern tying and anchoring technology from Doka also keeps a tight grip on your costs. Doka is the reliable partner to turn to when it comes to form-ties, anchors and suspension points.

Economical right down to the last detail using state-of-the-art engineering Rely on tying and anchoring technology and suspension cones from Doka! • the high load capacity of Doka tie-rods lets you pour faster • Doka’s full line of accessories – including distance pieces, jacket tubes and anchoring cones – means that you have a single-source supplier, and less procurement work • on single-sided formwork, Doka pigtail anchors and Doka stop anchors safely transfer the concrete pressure into the concrete base slab Form-ties and suspension cones

Safe suspension-mounting with extremely strong, firm links between the structure and the formwork When it comes to quality, you can’t afford to compromise • for safe working on tall structures • on work and protection platforms such as the Folding platform K • on climbing and automatic climbing formwork • on dam formwork

The standard version of the Folding platform K is mounted with suspension cones.

65

Form-ties and suspension cones | Doka System Components

Article list [kg]

Article n°

Tie rod system 15.0

[kg] Fixing plate 15.0

0.15 581692000

Nagelblech 15,0

Tie rod 15.0mm galvanised 0.50m Tie rod 15.0mm galvanised 0.75m Tie rod 15.0mm galvanised 1.00m Tie rod 15.0mm galvanised 1.25m Tie rod 15.0mm galvanised 1.50m Tie rod 15.0mm galvanised 1.75m Tie rod 15.0mm galvanised 2.00m Tie rod 15.0mm galvanised .....m Tie rod 15.0mm non-treated 0.50m Tie rod 15.0mm non-treated 0.75m Tie rod 15.0mm non-treated 1.00m Tie rod 15.0mm non-treated 1.25m Tie rod 15.0mm non-treated 1.50m Tie rod 15.0mm non-treated 1.75m Tie rod 15.0mm non-treated 2.00m Tie rod 15.0mm non-treated 2.50m Tie rod 15.0mm non-treated 3.00m Tie rod 15.0mm non-treated 3.50m Tie rod 15.0mm non-treated 4.00m Tie rod 15.0mm non-treated 5.00m Tie rod 15.0mm non-treated 6.00m Tie rod 15.0mm non-treated 7.50m Tie rod 15.0mm non-treated .....m Ankerstab 15,0mm

0.72 1.1 1.4 1.8 2.2 2.5 2.9 1.4 0.73 1.1 1.4 1.8 2.1 2.5 2.9 3.6 4.3 5.0 5.7 7.2 8.6 10.7 1.4

581821000 581822000 581823000 581826000 581827000 581828000 581829000 581824000 581870000 581871000 581874000 581886000 581876000 581887000 581875000 581877000 581878000 581888000 581879000 581880000 581881000 581882000 581873000

Article n°

Galvanised Diameter: 10 cm

Positioning cone 15.0 5cm

0.43 581969000

Vorlaufkonus 15,0 5cm

Galvanised Length: 11 cm Diameter: 3 cm Tool: Positioning cone spanner 15.0 DK Follow fitting instructions!

Climbing cone 15.0 5cm

0.97 581980000

Kletterkonus 15,0 5cm

Galvanised Length: 17 cm Diameter: 6 cm Width-across: 41 mm Follow fitting instructions!

Sealing sleeve 15.0 5cm

0.007 581990000

Dichtungshülse 15,0 5cm

Black Length: 10 cm Diameter: 3 cm

She-bolt 15.0 5cm Wing nut 15.0

0.31 581961000

Flügelmutter 15,0

Galvanised Length: 76 cm Width-across: 24 mm Follow fitting instructions!

Galvanised Length: 10 cm Height: 5 cm Width-across: 27 mm

Super plate 15.0

0.91 581966000

Superplatte 15,0

She-bolt 15.0 5cm 1.20m

2.5 581832000

Ankerkopf 15,0 5cm 1,20m

Galvanised Height: 6 cm Diameter: 12 cm Width-across: 27 mm

Hexagon nut 15.0

1.7 581972000

Ankerkopf 15,0 5cm

Galvanised Length: 131 cm Width-across: 24 mm Follow fitting instructions!

0.23 581964000

Sechskantmutter 15,0 Galvanised Length: 5 cm Width-across: 30 mm

Cantilever positioning cone 15.0 5cm Sperrenvorlauf 15,0 5cm

Anchor plate 12/12

Length: 11 cm Diameter: 5 cm Tool: Positioning cone spanner 15.0 DK Follow fitting instructions!

1.3 581930000

Ankerplatte 12/12

Galvanised

Anchor plate 15/20

1.8 581929000

Ankerplatte 15/20

Sealing sleeve S 15.0 5cm

0.009 581697000

Dichtungshülse S 15,0 5cm

Black Length: 11 cm Diameter: 4.7 cm

Galvanised

Fair-faced concrete positioning cone 15.0 5cm Sichtbetonvorlauf 15,0 5cm

Angle anchor plate 12/18

1.3 581934000

Winkelplatte 12/18

Galvanised

66

0.45 581699000

0.46 581973000

Galvanised Length: 11 cm Diameter: 4.3 cm Tool: Positioning cone spanner 15.0 DK


[kg]

0.88 581971000

Aufhängekonus 15,0 5cm

[kg] Positioning disk M30

Suspension cone 15.0 f. insulation up to 11cm Aufhängekonus 15,0 für Isolierung bis 11cm Galvanised Length: 30 cm Diameter: 5 cm

0.25 581975000

Vorlaufscheibe M30

Galvanised Length: 16 cm Diameter: 6 cm Follow fitting instructions!


3.6 580495000

Positioning clamp M30

0.19 581833000

Vorlaufklemme M30


Screw-in cone 30kN 15.0 Sealing sleeve 15.0 f. insulation up to 11cm Dichtungshülse 15,0 für Isolierung bis 11cm White Length: 30 cm Diameter: 6 cm

0.05 580498000

0.74 581895000

Einschraubkonus 30kN 15,0

Galvanised Length: 15 cm

Bridge edge beam anchor 30kN 15.0 Bridge edge beam anchor 30kN 15.0 galv. Gesimsanker 30kN 15,0

Cone screw RD 28

0.45 581896000 0.44 581890000

Length: 7 cm Follow fitting instructions!

0.65 580496000

Konusschraube RD 28

Article n°

Galvanised Length: 9 cm Diameter: 6 cm

Nailing cone 15.0 Positioning disk RD 28

0.25 580497000

Vorlaufscheibe RD 28

0.02 581897000

Nagelkonus 15,0

Black Length: 7 cm


Hole plug 29mm

0.003 581891000

Gesimsankerstopfen 29mm

Universal climbing cone 15.0 Universal-Kletterkonus 15,0

Galvanised Length: 13 cm Diameter: 5 cm Tool: Spanner for universal climbing cone 15.0/20.0

Cone screw B 7cm

Zinc plug 15.0

red Length: 10 cm Diameter: 7 cm Width-across: 50 mm

Sealing sleeve K 15.0

0.20 581889000

Zinkstöpsel 15,0

Galvanised Length: 9.9 cm Diameter: 2.9 cm Tool: Spanner for 1/2" square head

0.86 581444000

Konusschraube B 7cm

Stop anchor 15.0 11.5cm

0.77 581868000

Sperranker 15,0 11,5cm

Non-treated

0.03 581976000

Dichtungshülse K 15,0

Orange Length: 12 cm Diameter: 6 cm

Fair-faced concrete positioning cone MF 15.0 Sichtbetonvorlauf MF 15,0

Grey Diameter: 3 cm

1.3 581977000

Stop anchor 15.0 16cm

0.83 581997000

Sperranker 15,0 16cm

Non-treated

1.5 581928000

Galvanised Length: 12.6 cm Diameter: 5.3 cm Tool: Spanner for universal climbing cone 15.0/20.0


1.4 581999000


Non-treated

67


Suspension cone 15.0 5cm

Article n°


[kg] Stop anchor double-ended 15.0 20cm Sperranker beidseitig 15,0 20cm

Article n°

1.1 581820000

[kg] Water stop G 15.0 33cm

Pigtail anchor 15.0

Non-treated Length: 33 cm Width: 12 cm Height: 12 cm Custom lengths can be ordered under the special-component Art.n° 580100000, quoting the designation and the desired length in mm.

0.92 581984000

Wellenanker 15,0

Non-treated Length: 67 cm

0.68 581818000

Wassersperre G 15,0 33cm

Non-treated Custom lengths can be ordered under the special-component Art.n° 580100000, quoting the designation and the desired length in mm.

Article n°

Fibre concrete plug 30.7mm Fibre concrete plug 32mm Fibre concrete plug 45mm Fibre concrete plug 54mm

0.03 0.02 0.10 0.16

Faserbetonstopfen

581902000 581830000 581438000 581955000

Grey

Wall anchor 15.0 15cm

1.5 581893000

Wandanker 15,0 15cm

Galvanised

Concrete cone 52mm

0.19 581939000

Betonkonus 52mm

Grey

Suspension cone 15.0 with collar Bund-Aufhängekonus 15,0

1.4 580428000 Rod connector 15.0

Galvanised Length: 16 cm Diameter: 6 cm Follow fitting instructions!

Rock anchor spreader unit 15.0 Felsanker-Spreizeinheit 15,0

0.49 581981000

Verbindungsmuffe 15,0

Non-treated Length: 11 cm Diameter: 3 cm

0.41 581120000

Weldable coupler 15.0

0.25 581691000

Anschweißmuffe 15,0 Galvanised Length: 9 cm Diameter: 4 cm Follow fitting instructions!

Rock anchor installation tube Felsanker-Einbaurohr

0.85 581123000


Tensioning instrument B

Non-treated Length: 8 cm Diameter: 3 cm Safety instruction: Must not be welded with the tie-rod screwed in - risk of rod breakage!

Weldable coupler 15.0 for sheet wall

0.75 581693000

Anchor cone 15.0

0.46 581967000

Anschweißmuffe 15,0 für Spundwand Non-treated Length: 10 cm Height: 13 cm

34.5 580570000

Vorspanngerät B

Galvanised

Spannkonus 15,0

Yellow Length: 11 cm Diameter: 6 cm

Plastic tube 22mm 2.50m

0.45 581951000

Kunststoffrohr 22mm 2,50m

Water stop connector 15.0

0.52 581914000

Wasserstop 15,0


Universal cone 22mm Water stop 15.0 33cm Water stop S 15.0 33cm Wassersperre 15,0

1.3 581817000 1.2 581819000 Non-treated Length: 33 cm Diameter: 7 cm Custom lengths can be ordered under the special-component Art.n° 580100000, quoting the designation and the desired length in mm.

68

0.005 581995000

Universal-Konus 22mm

Grey Diameter: 4 cm


[kg] Plug 22mm

Article n°

0.003 581953000

Verschlussstopfen 22mm

[kg] Clearance-cone dismantling tool Lösewerkzeug Freistellkonus

Grey

Distance piece 20cm Distance piece 25cm Distance piece 30cm

Positioning cone spanner 15.0 DK Vorlaufschlüssel 15,0 DK

Universal cone spanner 15.0/20.0

Faserbetonrohr 22mm

0.30 580579000

Galvanised Length: 8 cm Width-across: 30 mm

Grey

Fibre concrete tube 22mm 0.18m Fibre concrete tube 22mm 0.23m Fibre concrete tube 22mm 0.28m Fibre concrete tube 22mm 0.38m Fibre concrete tube 22mm 1.25m

0.67 581864000

Galvanised Length: 10.7 cm Width-across: 24 mm

0.05 581907000 0.09 581908000 0.10 581909000

Distanzhalter

Article n°

0.28 0.36 0.44 0.61 1.9

581904000 581905000 581906000 581903000 581991000

Universal-Konusschlüssel 15,0/20,0 Galvanised Length: 9 cm Width-across: 50 mm

Tie rod wrench 15.0/20.0

0.90 581448000

1.9 580594000

Ankerstabschlüssel 15,0/20,0

Fibre concrete plug 22mm

0.02 581992000

Faserbetonstopfen 22mm

Form tie load measuring device 300kN Ankerlastmessgerät 300kN

11.5 581834000

Galvanised

REPOXAL two component adhesive REPOXAL-Zweikomponenten Kleber

Form-ply protector for anchor 15.0 Schalhautschutz für Anker 15,0

1.2 581993000

0.25 580219000

Galvanised Width-across: 46 mm

Form-ply protector for cone 15.0 Schalhautschutz für Konus 15,0

Tie rod system 20.0 0.38 580220000

Width-across: 70 mm

Anchor holder 15.0

0.43 581835000

Ankerhalter 15,0

Ankerstab 20,0mm

Non-treated

Clearance cone 15.0

Tie rod 20.0mm galvanised 0.50m Tie rod 20.0mm galvanised 0.75m Tie rod 20.0mm galvanised 1.00m Tie rod 20.0mm galvanised 1.25m Tie rod 20.0mm galvanised 1.50m Tie rod 20.0mm galvanised 2.00m Tie rod 20.0mm galvanised .....m Tie rod 20.0mm non-treated 0.50m Tie rod 20.0mm non-treated 0.75m Tie rod 20.0mm non-treated 1.00m Tie rod 20.0mm non-treated 1.50m Tie rod 20.0mm non-treated 2.00m Tie rod 20.0mm non-treated .....m

1.3 1.9 2.5 3.2 3.8 5.0 2.5 1.3 1.9 2.5 3.8 5.0 2.5

581411000 581417000 581412000 581418000 581413000 581414000 581410000 581405000 581416000 581406000 581407000 581408000 581403000

0.51 581865000

Freistellkonus 15,0

Black Blue Length: 20.6 cm Diameter: 7 cm Follow fitting instructions!

Hexagon nut 20.0

0.60 581420000

Sechskantmutter 20,0 Galvanised Length: 7 cm Width-across: 41 mm

Anchor plate 20.0 12/12

1.7 581425000

Ankerplatte 20,0 12/12

Galvanised

69




[kg] Super plate 20.0 B

Article n°

2.0 581424000

Superplatte 20,0 B

[kg] Concrete cone 52mm

0.19 581939000

Betonkonus 52mm


Grey

Positioning disk M30 She-bolt 20.0

5.6 581435000

Ankerkopf 20,0

0.25 581975000

Vorlaufscheibe M30


Galvanised Length: 140 cm Diameter: 5 cm Width-across: 41 mm

Positioning clamp M30

0.19 581833000

Vorlaufklemme M30

Anchoring cone 20.0


1.0 581437000

Ankerkonus 20,0

Galvanised Length: 15 cm Diameter: 5 cm Tool: Key for positioning cone 20.0

Sealing sleeve 20.0

Article n°

Pigtail anchor 20.0

2.0 581450000

Wellenanker 20,0


0.03 581441000

Dichtungshülse 20,0

Grey Length: 16 cm Diameter: 5 cm


1.6 581452000


Non-treated

Water stop 20.0 33cm

1.7 581426000

Wassersperre 20,0 33cm

Non-treated Length: 33 cm Diameter: 8 cm Custom lengths can be ordered under the special-component Art.n° 580100000, quoting the designation and the desired length in mm.


0.86 581444000

Konusschraube B 7cm

2.3 581453000


Non-treated

1.2 581442000

Galvanised Length: 13 cm Diameter: 5 cm Tool: Spanner for universal climbing cone 15.0/20.0

Cone screw B 7cm



0.59 581463000




0.03 581443000


Universal cone 26mm Grey Diameter: 5 cm

Green Length: 12 cm Diameter: 6 cm

Fibre concrete plug 35mm Fibre concrete plug 40mm

0.11 588923000 0.14 588924000

Faserbetonstopfen

Grey

70

0.008 581464000


Plug 26mm

0.006 581465000

Verschlussstopfen 26mm Grey


[kg]

3.5 581471000

Konusschlüssel 20,0

[kg] Hexagon nut 26.5

0.73 581985000

Sechskantmutter 26,5



Anchor plate 26.5

3.4 581986000

Ankerplatte 26,5




Galvanised Length: 15 cm Width: 12 cm

0.90 581448000

1.9 580594000



Cone screw B 7cm

0.86 581444000

Konusschraube B 7cm

0.43 581427000

Ankerhalter 20,0


Non-treated


0.03 581998000


Clearance cone 20.0

Violet Length: 12 cm Diameter: 6 cm

0.49 581866000

Freistellkonus 20,0

Black Yellow Length: 20.6 cm Diameter: 7 cm Follow fitting instructions!

Clearance-cone dismantling tool Lösewerkzeug Freistellkonus

Rod connector 26.5

Ankerlastmessgerät 300kN

1.4 581988000

Verbindungsmuffe 26,5

Non-treated Length: 15 cm Width-across: 46 mm

0.67 581864000


Form tie load measuring device 300kN

1.1 581987000

Galvanised Length: 12.6 cm Diameter: 5 cm Tool: Spanner for universal climbing cone 15.0/20.0


Anchor holder 20.0

Article n°

Pigtail anchor 26.5

3.6 581900000

Wellenanker 26,5


11.5 581834000

Galvanised


0.60 581460000


Diameter: 4 cm

Universal cone 32mm

Tie rod system 26.5 Tie rod 26.5mm non-treated .....m Ankerstab 26,5mm unbehandelt .....m

0.008 581461000


4.5 581883000

Grey Diameter: 5 cm



0.90 581448000

71


Cone spanner 20.0

Article n°


[kg] Concrete cone 52mm

Article n°

0.19 581939000

Betonkonus 52mm

Grey

Tie rod wrench 20.0/26.5 Galvanised Length: 37 cm Diameter: 8 cm

Anchor holder 26.5

0.43 581943000

Ankerhalter 26,5

Non-treated

Clearance cone 26.5

0.46 581867000

Freistellkonus 26,5

Black Grey Length: 20.6 cm Diameter: 7 cm Follow fitting instructions!


0.67 581864000


Tie rod system 32.0 Tie rod 32.0mm non-treated .....m

6.5 582914000

Hexagon nut 32.0

1.8 582915000

Ankerstab 32,0mm unbehandelt .....m

Sechskantmutter 32,0 Non-treated Length: 9 cm Width-across: 55 mm

Anchor plate 32.0

4.1 582916000

Ankerplatte 32,0

Non-treated Length: 15 cm Width: 15 cm

Anchoring cone 32.0

7.7 582917000

Ankerkonus 32,0

Galvanised Length: 22.5 cm Diameter: 10 cm

72

Square spanner 32.0

Article n°

5.3 582918000

Vierkantschlüssel 32,0


1.7 580593000


[kg]



73

Multi-trip packaging Multi-trip packaging | Doka System Components

Multi-trip packaging For improved logistics on the site

The bolt-on castor set makes the multi-trip packaging units mobile – and saves crane time when moving them around on the same level.

74

Doka System Components | Multi-trip packaging

For a tidier site Multi-trip packaging items such as containers, stacking pallets and skeleton transport boxes keep everything neat and tidy on the site, minimise the time wasted searching for parts and streamline the storage and transport of system components, small items and accessories. The stacking pallets simplify the storage and handling of floor props, folding tripods, formwork beams and Dokadur panels. The skeleton transport box is the tidy way of storing and handling lighter accessories (max. load 700 kg). For heavier accessories, there is plenty of space for these in the Multi-trip transport box (max. load 1500 kg).

Equipment and labour-cost savings on every project Save time and money by being able to • load and unload system components, small items and accessories much faster • easily shift equipment to where it is next needed


• safely store equipment in stacks, even where space is tight

Attaching the bolt-on castor set makes the stacking pallets mobile and lets you work quickly and ergonomically – it’s even possible to wheel them unhindered through doorways in residential structures.

75

Multi-trip packaging | Doka System Components

Article list [kg] Doka multi-trip transport box 1.20x0.80m

Article n°

75.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m Galvanised Height: 78 cm Follow the directions in the "Operating Instructions"!

[kg] Doka stacking pallet 1.20x0.80m Doka-Stapelpalette 1,20x0,80m

3.7 583018000 5.5 583017000

Mehrwegcontainer Unterteilung

68.0 588478000

Frami-Palette 1,20m

Galvanised Length: 138 cm Width: 100 cm Height: 114 cm Follow the directions in the "Operating Instructions"!

Timber parts varnished yellow Steel parts galvanised

Doka accessory box

39.5 583016000

Galvanised Height: 77 cm Follow the directions in the "Operating Instructions"!

Frami pallet 1.20m Multi-trip transport box partition 0.80m Multi-trip transport box partition 1.20m

106.4 583010000

Doka-Kleinteilebox

Timber parts varnished yellow Steel parts galvanised Length: 154 cm Width: 83 cm Height: 77 cm Follow the directions in the "Operating Instructions"!

Bolt-on castor set B

Frami pallet 1.50m

74.0 588476000

Frami-Palette 1,50m


33.6 586168000

Anklemm-Radsatz B

Painted blue

Alu-Framax pallet

126.7 588396000

Alu-Framax-Palette

Doka skeleton transport box 1.70x0.80m Doka-Gitterbox 1,70x0,80m

Galvanised Length: 280 cm Width: 110 cm Height: 107 cm Delivery condition: folded closed Follow the directions in the "Operating Instructions"!

87.0 583012000


Pallet for platform brackets M Palette für Bühnenkonsolen M

74.9 580549000


Doka stacking pallet 1.55x0.85m Doka-Stapelpalette 1,55x0,85m

42.0 586151000


76

Article n°

Doka System Components | Multi-trip packaging

[kg] Pallet for Staxo/Aluxo

Article n°

[kg]

Article n°

64.6 582783000

Doka-Traggerüstpalette


Stacking strap 50

3.1 586156000

Stapelgurt 50


Powder-coated, blue

77

Accessories for fair-faced concrete Accessories for fair-faced concrete | Doka System Components

Accessories for fair-faced concrete Perfect finish, down to the last detail

How about giving it a try? Just ask for the Doka fair-faced concrete starter pack! In it, you’ll find sealing string, adhesive tape, sealing tape, fair-faced concrete universal cones, distance pieces, concrete plugs and sealing discs.

78

Doka System Components | Accessories for fair-faced concrete

Minor details, major impact Reliably casting concrete surfaces in the desired fair-faced concrete category is quite a challenge, every time. Doka has the right formwork equipment for all building-work where the surface of the concrete is intended to be a visual element. For perfect outcomes, even on details such as form-tie points and joins, Doka can offer a large number of different accessories for fair-faced concrete.

The reliable way to rise to “visibly” great challenges with useful accessories You can look forward to achieving • clean overall appearance • clean edges, joints, tie-holes and casting-cycle junctions


• a reduction in the amount of filling and smoothing work needed

With the right fair-faced concrete accessories from Doka, sharp edges, clean joints and attractive tie-hole closures are all perfectly feasible.

79

Accessories for fair-faced concrete | Doka System Components

Article list [kg]

Article n°

Doka System Sealing accessories Components

Fair-faced concrete distance piece 20cm Fair-faced concrete distance piece 25cm Fair-faced concrete distance piece 30cm Sichtbeton-Distanzhalter

0.05 581843000 0.06 581844000 0.07 581845000

Grey

Fair-faced concrete universal cone 22mm Sichtbeton-Universalkonus 22mm

0.005 581842000

Grey

Fair-faced concrete plug 22mm plastic Fair-faced concrete plug 22mm concrete Sichtbetonstopfen

0.008 581847000 0.02 581846000

Grey

Sealing disk 43 Sealing disk 50 Sealing disk 53

0.002 581836000 0.003 581837000 0.003 581838000

Dichtscheibe

Black

Sealing string D2cm 350m

3.8 581839000

Dichtschnur D2cm 350m

Adhesive tape PVC 50mm 33m

0.32 581841000

Sealing tape KS 10x3mm 10m Sealing tape KS 20x5mm 10m

0.07 581840000 0.17 580348000

Bauklebeband PVC 50mm 33m

Dichtungsband KS

Fair-faced concrete plug 41mm plastic Fair-faced concrete plug 41mm concrete Sichtbetonstopfen

0.007 581851000 0.05 581848000

Grey

Fair-faced concrete plug 52mm plastic Sichtbetonstopfen 52mm Kunststoff Grey

80

0.01 581850000

[kg]

Article n°


Doka System Components | Accessories for fair-faced concrete

81

Doka Wall Systems

Doka Wall Systems The right solution for every requirement

82

Doka Wall Systems

Doka offers a wide range of proven wall formwork systems for all jobsite situations, all fields of use, and all specifications regarding the concrete finish.

Page Framed formwork 84

Framed formwork Alu-Framax Xlife

100

Dokaset

110

Framed formwork Frami Xlife

124

Timber-beam formwork Large-area formwork Top 50

136

Wall formwork FF20

152


162


170

Circular formwork H20

178

Facade formwork Top 50

186

Column formwork Column formwork KS Xlife

194

Column formwork RS

202

Column formwork Top 50

210

Column formwork Framax Xlife

218

Column formwork Frami Xlife

226

Single-sided formwork Supporting construction frame

230

83

Doka Wall Systems

Framed formwork Framax Xlife

Framed formwork Framed formwork Framax Xlife | Framed formwork | Doka Wall Systems

Framed formwork Framax Xlife Very cost-effective, thanks to high number of re-use cycles

The logical system-grid means that Framax Xlife framed formwork panels can be combined both vertically and horizontally whenever needed. Because of this, the gang-forms are always compact, and a neat joint pattern is left behind in the concrete – with no need for special stacking- or corner elements. Edeka logistics centre in Hamm, Germany Contractors: F. C. Trapp

84

Doka Wall Systems | Framed formwork | Framed formwork Framax Xlife

For crane-assisted gang-forming of large areas Framax Xlife is the framed formwork system that uses only a very few different panel formats to achieve a consistent 15 cm increment-grid, no matter whether the panels are stood upright or on their sides. All the connectors and accessories fit seamlessly into this grid – making for fast forming-times and high efficiency.

Reduced close-out costs thanks to superior product quality Highly economical, thanks to • its plastic-coated Xlife sheet • its rugged hot-dip galvanised and powder-coated steel frames • the fact that the Xlife sheet is so easy to clean and recondition

Swifter working Framed formwork Framax Xlife

due to the low form-tie count Wide spacing (up to 1.35 m) between form-ties means GSV tested

• shorter forming-times • lower labour costs

Easy handling and planning thanks to logical system-grid

Ladder system XS

The 15 cm grid, with only 5 different widths of panel, results in • optimum adaptability to every layout • compact gang-forms for short crane times • easy planning and logistics

Platform system Xsafe plus

• a neat joint pattern

High safety for your site The accident risk is reduced, and legally compliant working conditions are ensured, by

Xlife sheet

• the safe ladderways of the Ladder system XS • combining the formwork with the Platform system Xsafe Permissible fresh-concrete pressure 80 kN/m²

15 cm grid

85

Framed formwork Framax Xlife | Framed formwork | Doka Wall Systems

System 30

45

60

90

135

Framax Xlife • The ingeniously co-ordinated panel formats let you get the greatest possible use out of the formwork

330

• The 15 cm grid, achieved with only 5 widths and 3 heights, simplifies planning, forming operations and logistics on the site 270

• The frames come with practical cross boreholes, for stopends, corners and columns 135

• The rugged galvanised steel frames ensure plane, even concrete faces

Framax Xlife sheet • Extremely high numbers of re-use cycles with superlative concreting results, for unparalleled cost efficiency and fewer changes of form-facing • No burst-off plywood chips, and less water absorbed through nail-holes, for longer service life • Special surface structure for less touching-up and reduced close-out costs • Timber-plastic composite sheet that can also be cleaned using a high-pressure washer

240

Framax extra-large panels 240 cm x 270 cm and 240 cm x 330 cm • For large-area formwork units, meaning fewer inter-panel connections and short repositioning times

270

330

• Both panels can be used facing one another in the upright • The large-area elements are especially suitable for producing fair-faced concrete

Closures With its 15 cm clamping range, the Framax multi-function clamp matches the panel size-grid exactly. This means that often only one closure per wall plane will be needed.

86


Shaft formwork with Stripping corner I

easy-to-turn spindles with a reinforcement rod or the convenient ratchet. It is then lifted and reset in one piece, thus saving crane-time. The Framax stripping corner I is also suitable for use on pilasters and as an inside corner on wall formwork.

The Framax stripping corner I was designed specifically for use with shaft formwork. It enables the formwork to be set up and stripped in accordance with accident protection regulations, i.e. without using the crane, simply by operating

Universal panel SCC

Framax 3-in-1 pole tool

This makes it possible to place self-compacting concrete (SCC) by pumping it into the formwork from below: It can be used for both walls and stop-ends.

135

Single-sided ties This ergonomically comfortable option for manipulating the ties from just one side of the formwork saves time and shortens the forming-times even further. Available for standard and extra-large panels.

87


57,5

The large, conical form-tie sleeves in the panels enable them to be stood at an angle on one or both sides, and to be height-mismatched.

57,5

The wide form-tie spacing of up to 1.35 m delivers huge cost-savings.

270 155

Tying

For operating the lifting hook safely from ground level, for plumbing and aligning the formwork and for pulling out double-headed nails


Utilisation Integrated waling system Connector-rails across the entire width of the panel make quick and easy work of attaching accessories like panel struts, universal walings and pouring platforms, with no obligatory fixing points.

Joining, vertical stacking and end-shuttering

Joining

Vertical stacking

Universal walings

End-shuttering

A blow of the hammer is all it takes to join the elements. This makes for fast working, with no need for any additional tools.

Up to a panel height of 5.40 m, the panels can be stacked using Framax multifunction clamps only, with no need for universal walings. Simply tightening the multifunction clamp against the frame profile provides a self-aligning inter-panel connection.

provide improved rigidity, particularly on taller vertically stacked gangs. This also makes it possible for large gang-forms to be crane-lifted into the upright or set down by crane.

The special hole-grid in Framax Xlife universal panels makes them ideally suitable for cost-saving forming of outside corners, wall junctions, stop-ends and columns.

88


Corners and junctions

Safe pouring The wide working platforms make work both faster and safer. Framax pouring platforms can be unfolded very quickly and slotted into place ready for pouring to begin.

89


Corners at any angle, stopends and T-junctions can all be formed swiftly and dependably using the inside corners, hinged corners and versatile Universal panel from the Framax “construction kit”. This is the way to avoid costly field-built solutions.


References The wide form-tie spacing, of 1.35 m, and the large gang-forms together reduce the forming-times for large areas to a minimum. Möbel Lutz furniture warehouse, Wels, Austria Contractors: Weixelbaumer

Thanks to their consistent system logic, the panels of the Framax Xlife framed formwork system can be combined with one another both in the upright and on their sides. This results in a clearly defined joint pattern, which is ideal for concrete faces that have to meet special requirements. “FH Steyr” college of higher technical education in Steyr, Austria Contractors: Waizenauer & Ing. Schummer

90


Rectangular CIP columns can be formed at top speed with equipment that will in any case be available on the site. Only four universal panels are needed to achieve column cross-sections of up to 105 cm x 105 cm, in a 5 cm grid. The sturdy frames permit fresh-concrete pressures of up to 90 kN/m², allowing the formwork to be filled at high speed.


Nordpan-Rubner timber building panels factory, Austria Contractors: Walter Frey

The enlargement of the Europark shopping centre in Salzburg from 30,500 m² of sales floor-space to around 50,000 m² was one of the biggest jobsites in Austria at the time. The project also entailed the construction of one of Europe’s biggest basement car-parks, with 2,700 parking spaces on one level. Europark II, Austria Contractors: Alpine, DYWIDAG, Strabag

91


Article list [kg]

Article n°

210.0 126.5 91.5 77.7 61.5 106.3 68.5 50.5 41.0 31.8 259.3 154.5 114.7 97.9 78.5

588100500 588102500 588104500 588106500 588108500 588110500 588112500 588114500 588116500 588118500 588221500 588222500 588223500 588224500 588225500

[kg]

Article n°

Doka Wall Framed formwork Systems Framax Xlife

Framax Xlife panel 1.35x2.70m Framax Xlife panel 0.90x2.70m Framax Xlife panel 0.60x2.70m Framax Xlife panel 0.45x2.70m Framax Xlife panel 0.30x2.70m Framax Xlife panel 1.35x1.35m Framax Xlife panel 0.90x1.35m Framax Xlife panel 0.60x1.35m Framax Xlife panel 0.45x1.35m Framax Xlife panel 0.30x1.35m Framax Xlife panel 1.35x3.30m Framax Xlife panel 0.90x3.30m Framax Xlife panel 0.60x3.30m Framax Xlife panel 0.45x3.30m Framax Xlife panel 0.30x3.30m Framax Xlife-Element

Framax Xlife panel 2.70x2.70m Framax Xlife-Element 2,70x2,70m

416.0 588109500

Galvanised

Galvanised, powder-coated Custom sizes on enquiry!


514.2 588608500

Galvanised

Framax Xlife panel 0.55x2.70m Framax Xlife panel 0.55x1.35m Framax Xlife panel 0.55x3.30m Framax Xlife-Element

87.0 588105500 46.5 588115500 107.5 588131500

Galvanised, powder-coated Corners marked in grey


370.0 588103500

Galvanised

Framax Xlife universal panel 0.90x2.70m Framax Xlife universal panel 0.90x1.35m Framax Xlife universal panel 0.90x0.90m Framax Xlife universal panel 0.90x3.30m Framax Xlife-Uni-Element

148.0 79.3 63.0 182.6

588122500 588124500 588120500 588228500

225.8 116.7 91.5 276.7

588601500 588603500 588604500 588671500

Galvanised, powder-coated Corners marked in blue


484.9 588606500

Galvanised



92


[kg] Framax Xlife universal panel SCC 0.90x2.70m

Framax Xlife-Uni-Element SCC 0,90x2,70m Galvanised, powder-coated

Article n°

170.3 588119500

[kg] Framax hinged inside corner I 2.70m Framax hinged inside corner I 1.35m Framax hinged inside corner I 3.30m Framax-Scharnierecke I

Article n°

102.3 588136000 55.4 588137000 125.5 588610000

Powder-coated, blue

Framax hose to panel coupler SCC Framax-Spindelaufsatz SCC

10.0 588121000


Framax hinged outside corner A 2.70m Framax hinged outside corner A 1.35m Framax-Scharnierecke A

52.8 588134000 27.4 588135000

Powder-coated, blue

Panel closure tool D125 SCC Sperrschieber D125 SCC

18.0 588127000

Framax Xlife inside corner 2.70m Framax Xlife inside corner 1.35m Framax Xlife inside corner 3.30m Framax Xlife-Innenecke

97.0 588130500 51.2 588132500 117.9 588229500

Galvanised, powder-coated

Framax closure plate R30 2.70m Framax closure plate R30 1.35m Framax closure plate R30 0.90m Framax-Ausgleichsblech R30

43.0 588140000 21.4 588142000 14.4 588144000

Powder-coated, blue Width: 38 cm

Framax outside corner 2.70m Framax outside corner 1.35m Framax outside corner 3.30m Framax-Außenecke

Galvanised

47.0 588126000 23.5 588128000 58.0 588227000

Framax circular forming plate 0.20x2.70m Framax circular forming plate 0.25x2.70m Framax circular forming plate 0.30x2.70m Framax circular forming plate 0.20x1.35m Framax circular forming plate 0.25x1.35m Framax circular forming plate 0.30x1.35m Framax-Bogenblech

56.5 63.5 67.4 30.3 32.3 34.8

588235000 588236000 588237000 588238000 588239000 588240000


Framax steel waling RD 0.40m

Framax-Stahlwandriegel RD 0,40m Painted blue

8.7 588189000

93


Galvanised Length: 18 cm Width: 33 cm Height: 27 cm


[kg] Framax stripping corner I 2.70m Framax stripping corner I 1.35m Framax stripping corner I 3.30m Framax-Ausschalecke I

Article n°

171.0 588675000 90.0 588614000 209.9 588676000

[kg] Framax stop-end tie

Article n°

1.5 588143000

Framax-Stirnanker



Framax pressure plate 6/15

0.80 588183000

Framax-Druckplatte 6/15

Galvanised

Framax universal waling 0.90m Framax universal waling 1.50m Framax stripping spindle I

3.2 588618000

Framax-Ausschalspindel I

Framax-Klemmschiene

10.6 588150000 16.8 588148000

Painted blue

Galvanised Height: 25 cm

Framax universal corner waling Framax stripping spindle I with ratchet

Framax-Ausschalspindel I mit Ratsche Galvanised Height: 24.8 cm

5.5 588653000

Framax-Eckklemmschiene

Painted blue Leg length: 60 cm

Framax wedge clamp Framax quick acting clamp RU Framax-Schnellspanner RU

3.3 588153400

1.5 588152000

Framax-Spannklemme



Framax tensioning wedge R Framax multi function clamp Framax-Uni-Spanner

5.8 588169000

0.20 588155000

Framax-Spannkeil R



Framax wedge bolt RA 7.5

0.34 588159000

Framax-Keilbolzen RA 7,5

Framax adjustable clamp

5.3 588168000

Framax-Ausgleichsspanner


Framax universal fixing bolt 10-16cm

0.60 588158000


0.69 583002000

Framax-Universalverbinder 10-16cm Galvanised Length: 26 cm


94

12.8 588151000



[kg]

Article n°

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000

Elementstütze 340 consisting of: 2 pcs. Galvanised Length: 40.8 cm Width: 11.8 cm Height: 17.6 cm

(B) Prop shoe

Panel strut 340 without prop head

24.0 580365000

(A) Plumbing strut 340

14.2 588247000

Elementstütze 340 ohne Stützenkopf consisting of:

(B) Adjusting strut 120

7.2 588248000

Galvanised Length: 80 - 130 cm

2.1 588245000

(C) Prop shoe

2.1 588245000


14.2 588247000

Galvanised Delivery condition: folded closed


(D) Adjusting strut 120

Article n°



(C) Plumbing strut 340

[kg]

7.2 588248000


A

Galvanised Delivery condition: folded closed B


42.2 580366000


29.6 588250000

Elementstütze 540 ohne Stützenkopf consisting of: Galvanised Length: 309 - 550 cm

Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000

Elementstütze 540 consisting of:

2.1 588245000

Galvanised Length: 20 cm Width: 11 cm Height: 10 cm Galvanised Delivery condition: folded closed

2.1 588245000



10.2 588251000

Length: 171 - 224 cm

(C) Prop shoe

2 pcs. Galvanised Length: 40.8 cm Width: 11.8 cm Height: 17.6 cm

(B) Prop shoe


A

29.6 588250000



10.2 588251000

Length: 171 - 224 cm Galvanised Delivery condition: folded closed

B

C

Universal dismantling tool

3.7 582768000

Universal-Lösewerkzeug

Galvanised Length: 75.5 cm

95


C


[kg]

Article n°

Eurex 60 550

[kg] Doka coil 16mm

Eurex 60 550 depending on length, comprising:

0.009 588633000

Doka-Coil 16mm

(A) Plumbing strut Eurex 60 550

Article n°

Galvanised Diameter: 1.6 cm

42.5 582658000

Powder-coated, blue Aluminium Length: 343 - 553 cm

(B) Extension Eurex 60 2.00m

21.3 582651000


Framax bracket 90

12.5 588167000

Framax-Konsole 90

(C) Coupler Eurex 60

Galvanised Width: 103 cm Height: 185 cm Delivery condition: railing included

8.6 582652000

Aluminium Length: 100 cm Diameter: 12.8 cm

(D) Connector Eurex 60

3.9 582657000


(E) Plumbing strut shoe Eurex 60

8.5 582660000


Scaffold tube connection

(F) Adjusting strut 540 Eurex 60

29.0 582659000



(G) Prop head

0.27 584375000

Gerüstrohranschluss

3.5 588244000

2 pcs. Galvanised Length: 40.8 cm Width: 11.8 cm Height: 17.6 cm Delivery condition: separate parts G

D

Scaffold tube 48.3mm 1.00m Scaffold tube 48.3mm 1.50m Scaffold tube 48.3mm 2.00m Scaffold tube 48.3mm 2.50m Scaffold tube 48.3mm 3.00m Scaffold tube 48.3mm 3.50m Scaffold tube 48.3mm 4.00m Scaffold tube 48.3mm 4.50m Scaffold tube 48.3mm 5.00m Scaffold tube 48.3mm 5.50m Scaffold tube 48.3mm 6.00m Scaffold tube 48.3mm .....m

4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised

Screw-on coupler 48mm 50

0.84 682002000

Anschraubkupplung 48mm 50

Galvanised Width-across: 22 mm G

Framax pouring platform O 1.25/2.70m

117.0 588360000

Framax-Betonierbühne O 1,25/2,70m Timber parts varnished yellow Steel parts galvanised Delivery condition: folded closed

Doka express anchor 16x125mm Doka-Expressanker 16x125mm

Galvanised Length: 18 cm Follow fitting instructions!

96

0.31 588631000


[kg] Framax pouring platform U 1.25/2.70m

Article n°

127.5 588377000

Framax-Betonierbühne U 1,25/2,70m Steel parts galvanised Timber parts varnished yellow Delivery condition: folded closed

[kg] Framax transport gear

13.3 588232000

Framax-Transportgehänge

Galvanised Follow the directions in the "Operating Instructions"!

Dokamatic lifting strap 13.00m Dokamatic-Umsetzgurt 13,00m

Handrail post 1.10m

10.5 586231000

Green Follow the directions in the "Operating Instructions"!

5.6 584384000

Schutzgeländer 1,10m

Article n°


Fix-De-Fix remote uncoupling system 3150kg

27.0 586014000

Framax fitting timber 2x12cm 2.70m Framax fitting timber 3x12cm 2.70m Framax fitting timber 5x12cm 2.70m Framax fitting timber 10x12cm 2.70m Framax fitting timber 2x12cm 3.30m Framax fitting timber 3x12cm 3.30m Framax fitting timber 5x12cm 3.30m Framax fitting timber 10x12cm 3.30m

3.1 4.7 7.8 15.5 3.8 5.7 9.5 19.0

176020000 176022000 176024000 176026000 176021000 176023000 176025000 176027000

7.6 8.0 8.4 9.3 9.8 10.2

176012000 176010000 176119000 176013000 176011000 176120000

Abhängeautomat Fix-De-Fix 3150kg Follow the directions in the "Operating Instructions"!

Seitenschutzgeländer T

29.1 580488000

Galvanised Length: 115 - 175 cm Height: 112 cm

Framax lifting hook

10.6 588149000

Framax-Umsetzbügel


Framax stacking cone

Framax-Passholz

Varnished yellow

0.02 588234000

Framax-Stapelkonus

Blue Diameter: 2 cm

Doka 4-part chain 3.20m Doka-Vierstrangkette 3,20m

15.0 588620000 Follow the directions in the "Operating Instructions"!

Framax moulded timber 27mm 2.70m Framax moulded timber 21mm 2.70m Framax moulded timber 18mm 2.70m Framax moulded timber 27mm 3.30m Framax moulded timber 21mm 3.30m Framax moulded timber 18mm 3.30m Framax-Profilholz

Varnished yellow

Framax transport bolt 5kN Framax-Transportbolzen 5kN


97


Side handrail clamping unit T


[kg] Framax formwork stripping timb. 10x12cm 2.85m Framax formwork stripping timb. 10x12cm 3.45m Framax-Ausschalholz

Article n°

16.4 176008000 19.9 176014000

[kg] Framax foundation clamp 0.90m

Framax-Fundamentspanner 0,90m Galvanised

Article n°

4.9 588141000

Varnished yellow

Framax steel closure plate 5cm 2.70m Framax steel closure plate 5cm 1.35m Framax steel closure plate 5cm 3.30m Framax-Stahlausgleich

14.0 588273000 7.9 588272000 17.2 588274000

Powder-coated, blue

Framax clamping bolt 4-8cm Framax-Klemmschraube 4-8cm

0.39 588107000


Doka perforated tape 50x2.0mm 25m Doka-Lochband 50x2,0mm 25m

Universal plug R20/25

17.0 588206000

0.003 588180000

Kombi Ankerstopfen R20/25 Blue Diameter: 3 cm

Connecting timber

0.70 176030000

Anklemmholz

Framax plug R24.5

Varnished yellow Width: 10 cm

Framax triangular ledge 2.70m Framax-Dreikantleiste 2,70m

0.003 588181000

Framax-Abdeckstopfen R24,5 Yellow Diameter: 2 cm

0.38 588170000

Plug for closure plate R25

0.003 588187000

Ausgleichsblechstopfen R25

Black Diameter: 3 cm

Framax frontal triangular ledge 2.70m Framax-Stirndreikantleiste 2,70m

1.9 588129000

1.4 588188000

Framax-Ankerhaltewinkel

Painted blue Width: 9 cm Height: 13 cm

98

4.2 588678000

Framax-Montagestange


Grey

Framax anchoring bracket


Double scraper Xlife 100/150mm 1.40m Doppelschaber Xlife 100/150mm 1,40m

2.8 588674000



Article n°

42.0 586151000

[kg] Framax combination nut 20.0 Framax-Kombimutter 20,0


Article n°

6.5 588683000

Galvanised Width: 27 cm

Framax anchor nut 20.0

4.0 588687000

Framax-Ankermutter 20,0

Galvanised Width: 19 cm Doka-Stapelpalette 1,20x0,80m

39.5 583016000


Doka accessory box

106.4 583010000

Doka-Kleinteilebox

Doka Safety Systems

You will find working and protection platforms, guardrail systems and access systems in the section headed "Doka Safety Systems".


Doka stacking pallet 1.20x0.80m



33.6 586168000

Anklemm-Radsatz B

Painted blue

Tying from one side only Framax combination nut 15.0 Framax-Kombimutter 15,0

5.5 588681000


Framax anchor nut 15.0

3.0 588684000

Framax-Ankermutter 15,0


99

Framed formwork Alu-Framax Xlife | Framed formwork | Doka Wall Systems

Framed formwork Alu-Framax Xlife The crane-independent variant of Framax Xlife

Alu-Framax Xlife framed formwork is a complete system that includes high-performing safety and workplace accessories. Its lightweight panels can also be set up by hand, and fit into the logical grid of the Framax Xlife system. Detached home in Weyregg, Austria Contractors: Redl

100

Doka Wall Systems | Framed formwork | Framed formwork Alu-Framax Xlife

Form economically with no need for a crane With its low weight, Alu-Framax Xlife brings all the benefits of Framax Xlife framed formwork to craneless jobsites as well – also seamlessly combined with Framax Xlife, of course.

Extra light and super-strong with torsion-proof hollow aluminium profiles Framed formwork Alu-Framax Xlife • delivers flat, plane concrete faces thanks to its sturdy aluminium frames • can be repositioned quickly, with or without crane assistance

Reduced close-out costs thanks to superior product quality Framed formwork Alu-Framax Xlife

Extremely long service life is ensured by • the plastic-coated Xlife sheet • the rugged, powder-coated aluminium frame

Easy handling and planning thanks to the logical system-grid The 15 cm grid, with only 5 different widths of panel, results in • optimum adaptability to every layout • easy planning and logistics • a neat joint pattern

Alu-Framax Xlife and Framax Xlife are fully compatible All accessories fit both systems

Lightweight aluminium

Optimise your site • by dividing it up into man-handled and crane-handled zones • with simplified site logistics Xlife sheet

High safety for your site The accident risk is reduced, and legally compliant working conditions are ensured, by • the safe ladderways of the Ladder system XS

Permissible fresh-concrete pressure 60 kN/m²

• combining the formwork with the Platform system Xsafe

15 cm grid

101


System 30

45

60

75

90

Alu-Framax Xlife • Ingeniously co-ordinated panel formats for maximising utilisation of the formwork

270

• 15 cm grid, with only five widths and two heights, simplifies planning, forming and logistics on the site

90

• The high-grade powder-coating on the Alu-Framax Xlife panels reliably prevents concrete adhesion • Integrated waling system: the connection profiles make it easy to attach accessories – with no obligatory fixing points


Alu-Framax pallets The practical Alu-Framax pallets make light work of offloading the panels at the site.

102


Framax circular forming plate


By combining Framax circular forming plates and Alu-Framax Xlife panels, it is possible to form polygonal curves.

Combining with Framax Xlife

Universal panel

Combining Framax Xlife with Alu-Framax Xlife makes it possible The Alu-Framax Xlife system also has a universal panel: with a to divide up the site into crane-handled and man-handled zones, width of 75 cm, this is ideal for columns, stop-ends and corners. making for more flexible logistics and a faster workflow on the site.

103


Article list [kg]

Article n°

68.8 55.7 47.8 40.1 30.0 25.6 21.6 17.8 15.4 11.5

588301500 588302500 588304500 588306500 588308500 588310500 588312500 588314500 588316500 588318500

[kg]

Article n°

Doka Wall Framed formwork Systems Alu-Framax Xlife

Alu-Framax Xlife panel 0.90x2.70m Alu-Framax Xlife panel 0.75x2.70m Alu-Framax Xlife panel 0.60x2.70m Alu-Framax Xlife panel 0.45x2.70m Alu-Framax Xlife panel 0.30x2.70m Alu-Framax Xlife panel 0.90x0.90m Alu-Framax Xlife panel 0.75x0.90m Alu-Framax Xlife panel 0.60x0.90m Alu-Framax Xlife panel 0.45x0.90m Alu-Framax Xlife panel 0.30x0.90m Alu-Framax Xlife-Element

Framax hinged inside corner I 2.70m Framax hinged inside corner I 0.90m Framax-Scharnierecke I

102.3 588136000 38.8 588352000

Powder-coated, blue

Powder-coated

Framax hinged outside corner A 2.70m Framax hinged outside corner A 0.90m Framax-Scharnierecke A

52.8 588134000 17.6 588350000

Powder-coated, blue

Alu-Framax Xlife panel 0.55x2.70m Alu-Framax Xlife panel 0.55x0.90m Alu-Framax Xlife-Element

44.4 588305500 17.1 588315500

Powder-coated

Alu-Framax Xlife universal panel 0.75x2.70m Alu-Framax Xlife universal panel 0.75x1.35m Alu-Framax Xlife universal panel 0.75x0.90m Alu-Framax Xlife-Uni-Element

64.2 588322500 33.8 588324500 27.0 588326500

Powder-coated Corners marked in blue

Alu-Framax Xlife inside corner 2.70m Alu-Framax Xlife inside corner 0.90m Alu-Framax Xlife-Innenecke

Framax closure plate R20 2.70m Framax closure plate R20 0.90m Framax-Ausgleichsblech R20

27.5 588340000 9.0 588344000

Powder-coated, blue Width: 26 cm

50.3 588330500 18.5 588332500

Powder-coated

Framax circular forming plate 0.20x2.70m Framax circular forming plate 0.25x2.70m Framax circular forming plate 0.30x2.70m Framax circular forming plate 0.20x0.90m Framax circular forming plate 0.25x0.90m Framax circular forming plate 0.30x0.90m Framax-Bogenblech

56.5 63.5 67.4 21.6 23.5 24.6

588235000 588236000 588237000 588241000 588242000 588243000


Framax outside corner 2.70m Framax outside corner 0.90m Framax-Außenecke

47.0 588126000 16.0 588336000

Galvanised

Framax steel waling RD 0.40m

8.7 588189000

Framax quick acting clamp RU

3.3 588153400

Framax-Stahlwandriegel RD 0,40m Painted blue

Framax-Schnellspanner RU


104


[kg] Framax multi function clamp Framax-Uni-Spanner

Article n°

5.8 588169000


Framax adjustable clamp

5.3 588168000

Framax-Ausgleichsspanner

[kg]

Article n°

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


(B) Prop shoe

2.1 588245000




14.2 588247000

Galvanised Length: 190 - 341 cm Framax-Universalverbinder 10-16cm Galvanised Length: 26 cm



Framax stop-end tie

0.60 588158000

0.69 583002000



0.80 588183000


7.2 588248000

Galvanised Length: 80 - 130 cm Galvanised Delivery condition: folded closed

1.5 588143000

Framax-Stirnanker


Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000


(B) Prop shoe

Galvanised

2.1 588245000


(C) Plumbing strut 540 Framax universal waling 0.90m Framax universal waling 1.50m Framax-Klemmschiene

10.6 588150000 16.8 588148000

29.6 588250000



Painted blue

10.6 588251000


Framax universal corner waling Framax-Eckklemmschiene

12.8 588151000


Framax wedge clamp

1.5 588152000

Framax-Spannklemme



3.7 582768000



105




[kg] Doka express anchor 16x125mm Doka-Expressanker 16x125mm

Article n°

0.31 588631000


Doka coil 16mm

[kg]

Article n°

Framax pouring platform O 1.25/2.70m

117.0 588360000

Framax pouring platform U 1.25/2.70m

127.5 588377000

Framax-Betonierbühne O 1,25/2,70m Timber parts varnished yellow Steel parts galvanised Delivery condition: folded closed

0.009 588633000

Doka-Coil 16mm


Framax bracket 90

12.5 588167000

Framax-Konsole 90



Side handrail clamping unit T Seitenschutzgeländer T

29.1 580488000



4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Framax lifting hook

10.6 588149000

Framax-Umsetzbügel


Galvanised

Framax stacking cone

0.02 588234000

Framax-Stapelkonus

Blue Diameter: 2 cm


0.27 584375000






0.84 682002000



106


[kg] Framax transport gear

Article n°

13.3 588232000

Framax-Transportgehänge

Dokamatic-Umsetzgurt 13,00m

Framax steel closure plate 5cm 2.70m Framax steel closure plate 5cm 0.90m Framax-Stahlausgleich


Dokamatic lifting strap 13.00m

[kg]

Article n°

14.0 588273000 6.0 588271000

Powder-coated, blue

10.5 586231000


27.0 586014000


Connecting timber

0.70 176030000

Anklemmholz

Varnished yellow Width: 10 cm


Framax fitting timber 2x12cm 2.70m Framax fitting timber 3x12cm 2.70m Framax fitting timber 5x12cm 2.70m Framax fitting timber 10x12cm 2.70m Framax-Passholz

3.1 4.7 7.8 15.5

176020000 176022000 176024000 176026000


Varnished yellow

1.4 588188000

Framax-Ankerhaltewinkel

Framax-Profilholz

7.6 176012000 8.0 176010000 8.4 176119000

Framax-Ausschalholz 10x12cm 2,85m Varnished yellow


Framax foundation clamp 0.90m

Framax-Fundamentspanner 0,90m Galvanised

Varnished yellow

Framax formwork stripping timb. 10x12cm 2.85m

1.9 588129000

Grey

Framax anchoring bracket

Framax moulded timber 27mm 2.70m Framax moulded timber 21mm 2.70m Framax moulded timber 18mm 2.70m

0.38 588170000

4.9 588141000

16.4 176008000

107




[kg] Doka perforated tape 50x2.0mm 25m Doka-Lochband 50x2,0mm 25m

Article n°

17.0 588206000

[kg] Doka accessory box

Article n°

106.4 583010000

Doka-Kleinteilebox



0.003 588180000


Bolt-on castor set B Framax plug R24.5

0.003 588181000

Framax-Abdeckstopfen R24,5

33.6 586168000

Anklemm-Radsatz B

Painted blue

Yellow Diameter: 2 cm

Plug for closure plate R25

0.003 588187000

Ausgleichsblechstopfen R25

Black Diameter: 3 cm


Doka Safety Systems 4.2 588678000

Framax-Montagestange




Alu-Framax pallet

2.8 588674000

126.7 588396000

Alu-Framax-Palette



42.0 586151000


108



109

Dokaset | Framed formwork | Doka Wall Systems

Dokaset The wall formwork that needs up to 50 % fewer ties

All the components of Dokaset are tailored for fast, easy operation. The makes this formwork highly cost-efficient, at the same time as giving users the very highest workplace safety. Housing development at Spindelbaumweg in Linz, Austria Contractors: Gebrüder Lang & Co

110

Doka Wall Systems | Framed formwork | Dokaset

The all-in-one wall formwork system that’s quick and easy to handle Dokaset is a fast, cost-saving wall formwork system for the building construction segment. All operations such as attaching the lifting chain and placing the form-ties can be carried out very quickly and easily from ground level. Fully pre-mounted working platforms, the revolutionary Xlife formwork sheet and wide tie spacing are among the practical features that set this all-in-one system apart.

The fastest formwork system for walls will speed up work at your site The advantages are plain to see… • up to 50 % fewer wall-ties than conventional framed formwork • shorter forming-times, as the formwork can be tied working from one side only • ready for use in a few simple steps

Superlative safety during forming and pouring ensures fast working and safe worksite conditions Ergonomic, safe working because • the crew can place the form-ties and attach the lifting chain working from ground level Dokaset

• ladders, working platforms and railings are all integrated in the system

Highly economical as it is easy to operate and extremely durable Ideal for many re-use cycles, thanks to • the small number of form-ties, that are quick and easy to operate • steel frames that are hot-dip galvanised both inside and out

Up to 50 % fewer wall-ties than conventional framed formwork systems

• the long-life, easy-to-clean Xlife sheet • the widely spaced form-ties, for short forming-times

The ultimate in flexibility

Formwork height up to 412 cm

for perfect adaptability to any on-site situation Versatile applicational range, as • it can easily be combined with Framax Xlife and Alu-Framax Xlife • it can be vertically stacked very quickly, using panels from the Framax Xlife “construction kit”

Xlife sheet

• the system features an integrated corner solution that does not need any extra ties


111


System 30 – 135

Dokaset • Rugged large-area panels, meaning a very low form-tie ratio • Integral platforms and ladders, providing exceptionally high workplace safety • Sturdy steel frames, galvanised both inside and out, for flat, plane concrete faces

277

• Stacking elements from the Framax Xlife “construction kit” permit formwork heights of up to 412 cm

270

135

30

40

60


Not many form-ties, and quick to operate Pressure ties at the top edge automatically keep the formworkhalves the right distance apart. These form-ties do not need to be operated. The tension ties can be operated from one side of the formwork, which is ergonomically convenient and saves a lot of time.

112


Superlative safety during forming and pouring

Dokaset

The access route to the working platform is safeguarded thoroughly and well. An integrable ladder enables the crew to climb up and down quickly and safely. With its rear and side guard rails, the working platform provides all-round protection during pouring.

57,5

155 270

57,5

57,5

155 270

57,5

Wide form-tie spacing

Safe lifting and resetting

Wide spacing between the form-ties means fewer form-tie points. This saves on equipment, labour and costs, making for maximum efficiency.

The lifting chain can be reached from ground level – for the greatest workplace safety.

113


135

277

30 – 135

Dokaset F – for the special requirements of the French market

270

135

The Dokaset F system

Safe ladderways

Dokaset F has been optimised for the special requirements of the French market. It comes with integrated safety accessories, is ready for immediate use and can easily be combined with Framax Xlife. Together with the non-rusting Framax Xlife sheet, this “all-in” formwork system ensures good concrete surfaces and is very service-friendly and durable.

The access route to the working platform is safeguarded thoroughly and well. Integrated ladders and flap-type openings in the platform decking enable the crew to climb up and down quickly and safely.

Safe working platforms The working platform is fitted with rear and side guard rails as standard. The all-round protection is complemented by a pull-out opposing guard-rail.

114


Ready-assembled

Dokaset

On Dokaset F, all the safety accessories (platform, guard rails, ladderway, panel struts) are already mounted ready for immediate on-site deployment.

Framax Xlife sheet

For the ultimate in workplace safety

The Framax Xlife sheet does not cause any rust-spots, and ensures clean concrete faces.

Dokaset F meets the stringent safety requirements of the French market.

115


References

Dokaset is the all-in-one system formwork for professional forming of walls. Its great ease of operation saves time and makes it the most cost-efficient alternative in the building construction segment. Housing development at Spindelbaumweg in Linz, Austria Contractors: Gebrüder Lang & Co

116

Dokaset


Dokaset comes with all necessary safety components and is ready for use in next-to-no time. The form-ties are operated from one side, which saves time and is ergonomically convenient. Residential complex in Stockholm, Sweden Contractors: JM

117


Article list [kg]

Article n°

[kg]

Article n°

Doka Wall Systems Dokaset

Dokaset panel 2.70x2.70m

835.0 588900000

Dokaset-Element 2,70x2,70m

Dokaset counter railing 2.70m Dokaset counter railing 1.35m

21.0 588741000 15.0 588742000

Dokaset-Gegengeländer


Height: 183 cm

Xsafe platform extension 0.55m

41.0 587734000

Xsafe-Bühnenverlängerung 0,55m

Timber parts varnished yellow Steel parts galvanised

Dokaset panel 2.70x2.70m with platform

986.0 588901000

Dokaset-Element 2,70x2,70m mit Bühne Galvanised Height: 282 cm Delivery condition: folded closed

Dokaset outside corner 3.30m Dokaset-Außenecke 3,30m

Dokaset panel 1.35x2.70m

283.0 588914000

454.0 588902000

Dokaset-Element 1,35x2,70m

Galvanised, powder-coated Height: 282 cm

Dokaset bottom angle for inside corner

Dokaset-Bodenwinkel für Innenecke Height: 7.5 cm

Dokaset ladder 2.70m

19.7 588904000

Dokaset-Leiter 2,70m

Dokaset panel 1.35x2.70m with platform

7.9 588913000


538.0 588903000

Dokaset-Element 1,35x2,70m mit Bühne Galvanised, powder-coated Height: 282 cm Delivery condition: folded closed

Dokaset counter railing holder Dokaset-Gegengeländerhalter

Length: 31 cm

118

4.0 588912000

Dokaset railing holder 30 degrees Dokaset railing holder 15 degrees Dokaset-Geländerhalter


2.0 588915000 2.0 588916000


[kg] Handrail post 1.00m

Article n°

3.8 584335000

Geländer 1,00m

[kg] Framax wedge clamp

1.5 588152000

Framax-Spannklemme


Article n°


Dokaset universal waling holder Dokaset-Klemmschienenhalter

1.5 588927000


Dokaset head anchor 12-36cm Dokaset-Kopfanker 12-36cm

4.7 588905000

Galvanised, powder-coated Length: 47 - 71 cm


0.60 588158000

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


Dokaset tension tie 10-30cm

13.0 588910000

Dokaset-Zuganker 10-30cm



3.9 588909000

Dokaset-Knarre 3/4" SW36


(B) Prop shoe

2.1 588245000



14.2 588247000


(D) Adjusting strut 120 Dokaset tie hole reducer 20.0 Dokaset-Ankerlochreduktion 20,0

1.2 588911000



Framax quick acting clamp RU Framax-Schnellspanner RU

7.2 588248000


3.3 588153400



Framax multi function clamp Framax-Uni-Spanner

0.31 588631000


5.8 588169000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm

Framax universal waling 0.90m Framax universal waling 1.50m Framax-Klemmschiene

10.6 588150000 16.8 588148000


Painted blue

119

Dokaset

Dokaset ratchet 3/4" SW36


[kg] Dokaset 2-part chain 1.50m

Article n°

4.8 588917000

Dokaset-Zweistrangkette 1,50m

Follow the directions in the "Operating Instructions"!

Doka 4-part chain 3.20m

[kg]

Article n°

Dokaset F Dokaset F panel 2.70x2.70m with platform

984.0 588721000

Dokaset F panel 2.70x2.70m

810.0 588720000

Dokaset F-Element 2,70x2,70m m. Bühne Galvanised Length: 284 cm Width: 270 cm Height: 40 cm Delivery condition: folded closed

15.0 588620000

Doka-Vierstrangkette 3,20m


Dokaset closure cone 20cm

0.50 588925000

Dokaset-Verschlusskonus 20cm

Galvanised Length: 284 cm Width: 270 cm Height: 33 cm Delivery condition: folded closed

Length: 19.2 cm

Dokaset fibre concrete cone 30cm Dokaset-Faserbetonkonus 30cm

Dokaset F-Element 2,70x2,70m

0.10 588926000

Length: 29.2 cm

Fibre concrete plug 35mm Fibre concrete plug 40mm

0.11 588923000 0.14 588924000

Faserbetonstopfen

Grey


120

Dokaset F panel 1.35x2.70m with platform

2.8 588674000

544.0 588723000

Dokaset F-Element 1,35x2,70m m. Bühne Galvanised, powder-coated Length: 284 cm Width: 135 cm Height: 48 cm Delivery condition: folded closed


[kg]

412.0 588722000

Dokaset F-Element 1,35x2,70m

Galvanised, powder-coated Length: 284 cm Width: 135 cm Height: 38 cm Delivery condition: folded closed

Dokaset F sub panel 2.70x1.35m

360.0 588724000

Dokaset F sub panel 1.35x1.35m

194.0 588725000

Dokaset F-Unterstockelement 2,70x1,35m Galvanised, powder-coated Length: 141 cm Width: 270 cm Height: 33 cm

Dokaset F-Unterstockelement 1,35x1,35m Galvanised, powder-coated Length: 141 cm Width: 135 cm Height: 33 cm

Dokaset F spindle 10cm

[kg] Dokaset F back railing 2.70m Dokaset F back railing 1.35m Dokaset F-Rückengeländer

Article n°

66.0 588735000 55.0 588736000


Dokaset F handrail lengthening piece 1.35m Dokaset F-Geländerverlängerung 1,35m Galvanised Length: 140 cm

Dokaset F ladder 2.70m

6.0 588733000

12.0 588737000

Dokaset F-Leiter 2,70m


Dokaset

Dokaset F panel 1.35x2.70m

Article n°

4.6 588732000

Dokaset F-Spindel 10cm


Dokaset F platform decking 2.70m Dokaset F platform decking 1.35m Dokaset F-Bühnenbelag

Galvanised Painted blue

112.0 588726000 72.0 588727000 Dokaset F ladder extension 1.35m

8.6 588728000

Dokaset F ladder step board

8.2 588738000

Dokaset F-Leiternverlängerung 1,35m Galvanised Length: 141 cm Width: 37 cm

Dokaset F-Leiterntrittbrett


121


[kg] Xsafe ladder support

Article n°

1.1 587745000

Xsafe-Leiternstütze

[kg] Dokaset F supporting strut Galvanised Length: 108 cm

11.5 588729000

Dokaset F-Aufstocklasche

7.0 588730000

Dokaset F-Stützenstrebe


Dokaset F stacking plate


3.7 582768000


Painted blue Length: 58 cm


Doka express anchor 16x125mm Framax quick acting clamp RU Framax-Schnellspanner RU

3.3 588153400

Doka-Expressanker 16x125mm

6.4 588734000

Dokaset-Box 30x26cm

Doka coil 16mm

0.009 588633000

Doka-Coil 16mm

Galvanised



0.003 588180000

Kombi Ankerstopfen R20/25

Prop head

Blue Diameter: 3 cm

3.5 588244000

Stützenkopf

Galvanised Length: 40.8 cm Width: 11.8 cm Height: 17.6 cm

Dokaset 2-part chain 1.50m

4.8 588917000

Dokaset-Zweistrangkette 1,50m


42.2 580366000


29.6 588250000


0.31 588631000



Dokaset box 30x26cm

Article n°




10.6 588251000


(C) Prop shoe

2.1 588245000


Lifting chain 100cm 15kN

1.8 587548000

Anschlagkette 100cm 15kN

Length: 103 cm Follow the directions in the "Operating Instructions"! Galvanised Delivery condition: folded closed

Doka stacking pallet 1.55x0.85m A

B

C

122

Doka-Stapelpalette 1,55x0,85m

42.0 586151000




Article n°

[kg]

Article n°

39.5 583016000


Doka accessory box

106.4 583010000

Doka-Kleinteilebox



33.6 586168000

Anklemm-Radsatz B

Painted blue

Dokaset F-Ankermutter 20,0

2.0 588731000

Dokaset

Dokaset F anchoring nut 20.0 Galvanised Length: 13 cm

123

Framed formwork Frami Xlife | Framed formwork | Doka Wall Systems

Framed formwork Frami Xlife The lightweight framed formwork for walls, columns and foundations

Frami Xlife is a complete system for forming walls, columns and foundations. Light enough to be man-handled, it is also strong enough for crane-assisted forming.

124

Doka Wall Systems | Framed formwork | Framed formwork Frami Xlife

The new benchmark for cost efficiency Frami Xlife is ideal for fast, cost-saving forming both with and without a crane.

Saves time, cuts labour costs by being easy to clean and because of its system logic Frami Xlife has several features that make it extremely cost-efficient: • its Xlife sheet, which is much quicker and easier to clean and recondition • its 15 cm grid, which simplifies planning and maximises utilisation of the equipment • faster repositioning thanks to the clearly defined grid for the shifting units • shorter forming-times, as the system minimises any filler zones

High economy, maximum lifespan due to the Xlife sheet and galvanised hollow-section steel frames


The high product quality • lowers close-out and rehabilitation costs • ensures that the formwork system will have a long service life

Simplifies planning and handling as the system can be used in so many different ways The ingenious Frami Xlife formwork system gives you • huge flexibility, because you can combine panel heights from 1.20 m to 3.00 m • an efficient way of forming shafts, in conjunction with the Framax stripping corner I • rapid formwork planning using the professional Tipos-Doka software • cost-savings from reduced commissioning quantities

Xlife sheet

Permissible fresh-concrete pressure: 60 kN/m² up to 3.00 m; 67.5 kN/m² up to 2.70 m; 40 kN/m² up to 1.50 m

15 cm grid

125


System 30

45

60

75

90

Logical system grid • Logical system grid with heights from 1.20 m to 3.00 m and widths from 30 cm to 90 cm, for optimum adaptability to the structure

150 120

300 270

• 75 cm wide universal panel with a hole grid for use on stop-ends, outside corners and columns • Larger gang-forms can be stiffened with aligning clamps or universal walings, allowing them to be repositioned quickly and easily by crane

Hot-dip galvanised frames, Xlife sheet The frames of the panels are made of hard-wearing hollow steel profiles and are torsion-proof with no need for any extra stiffening. Their premium hot-dip galvanised finish gives them a particularly long lifespan. The Frami Xlife sheet delivers very high numbers of re-use cycles, with superb concreting results. Its special surface structure prevents flaking and swelling caused by nail-holes.

Frami clamp Just one blow of the hammer on the Frami clamp is all it takes to pull the panels together and achieve a flush, correctly aligned panel joint that is resistant to tensile forces.

Infinite height offset The continuous hardware slot in the frame means that the Frami clamp can be fixed anywhere on the frame. Because of this, the panels can be continuously height mismatched, i.e. without any pre-defined grid. This means that the formwork can easily be accommodated to e.g. steps, slopes and uneven ground, with no extra work.

126


Obtuse and acute-angled corners are formed using the Frami hinged inside corners.

With its 15 cm clamping range, the Frami adjustable clamp exactly matches the panel size-grid. This means that often only one closure per wall plane will be needed.

The Frami anchoring bracket relocates the top form-tie above the panel, which makes it easier to strike off the concrete.

Foundation anchoring system consisting of a flat tie-rod and a foundation clamp, for wall thicknesses of between 10 cm and 80 cm in a 5 cm grid – without any ties placed through the concrete and without any supporting timbers.

The bottom of the panel is fixed by foundation clamps and by a perforated tape with a 5 cm grid.


The Frami Xlife universal panel can be used to form right-angled corners up to a wall thickness of 45 cm, in a 5 cm grid.

The circular forming plate extends the applicational range of the panels to take in polygonal curves: an economical solution where the curve of the wall does not need to be strictly circular.

127


Utilisation T-junctions The Frami inside corner makes it easy to form T-junctions on walls.

The panels’ robust constructional design and asymmetrically arranged form-ties allow even 270 cm high panels to sustain the full hydrostatic concrete pressure.

128

38,5

45

111,5

130

270

300

111,5

920

38,5

Room-high panels

Only 3 form-ties are needed per 300 cm height of panel.

Dealing with a room height of 2.70 m or 3.00 m in a single pour – that’s cost efficiency for you! The extensive range of accessories also ensures safety when pouring.

The special hole-grid of the 75 cm wide Frami Xlife universal panels makes them suitable for economical forming of stop-ends, outside corners and columns.


Foundations


Placed on their sides, Frami Xlife panels are ideal for cost-saving forming of strip footings.

High-speed shaft formwork Using profile adapters, the Frami Xlife panels can easily be combined with the Framax stripping corner I to make an extraordinarily fast shaft formwork.

129


Article list [kg]

Article n°

19.5 24.0 29.5 33.5 39.0 24.8 22.9 35.5 38.0 46.5 40.3 49.5 60.5 69.5 79.2 45.0 54.3 65.0 76.5 86.5

588405500 588404500 588463500 588447500 588401500 588410500 588409500 588464500 588448500 588406500 588483500 588482500 588465500 588449500 588481500 588415500 588414500 588413500 588412500 588411500

[kg]

Article n°

11.0 12.9 23.8 25.0

588459000 588460000 588461000 588418000

Doka Wall Framed formwork Systems Frami Xlife

Frami Xlife panel 0.30x1.20m Frami Xlife panel 0.45x1.20m Frami Xlife panel 0.60x1.20m Frami Xlife panel 0.75x1.20m Frami Xlife panel 0.90x1.20m Frami Xlife panel 0.30x1.50m Frami Xlife panel 0.45x1.50m Frami Xlife panel 0.60x1.50m Frami Xlife panel 0.75x1.50m Frami Xlife panel 0.90x1.50m Frami Xlife panel 0.30x2.70m Frami Xlife panel 0.45x2.70m Frami Xlife panel 0.60x2.70m Frami Xlife panel 0.75x2.70m Frami Xlife panel 0.90x2.70m Frami Xlife panel 0.30x3.00m Frami Xlife panel 0.45x3.00m Frami Xlife panel 0.60x3.00m Frami Xlife panel 0.75x3.00m Frami Xlife panel 0.90x3.00m Frami Xlife-Element

Frami outside corner 1.20m Frami outside corner 1.50m Frami outside corner 2.70m Frami outside corner 3.00m Frami-Außenecke

Galvanised

Frami hinged inside corner I 1.20m Frami hinged inside corner I 1.50m Frami-Scharnierecke I

Galvanised Special struts T10 (over 355 to max. 540 cm) on inquiry.

33.5 588425000 40.0 588426000

Powder-coated, blue

Frami hinged outside corner A 1.20m Frami hinged outside corner A 1.50m Frami-Scharnierecke A

12.8 588429000 15.9 588430000

Powder-coated, blue

Frami Xlife universal panel 0.75x1.20m Frami Xlife universal panel 0.75x1.50m Frami Xlife universal panel 0.75x2.70m Frami Xlife universal panel 0.75x3.00m Frami Xlife-Uni-Element

39.0 49.5 83.5 93.0

588402500 588407500 588484500 588416500

Galvanised

Frami circular forming plate 0.20x1.50m Frami circular forming plate 0.25x1.50m Frami circular forming plate 0.30x1.50m Frami-Bogenblech

21.5 588486000 22.5 588487000 23.5 588488000

Powder-coated, blue

Frami anchoring panel 0.60x1.50m Frami anchoring panel 0.60x1.20m Frami-Ankerelement

37.8 588408000 32.1 588403000

Galvanised Corners marked in green

Frami anchor waling 0.40m

4.4 588489000

Frami-Ankerriegel 0,40m

Painted blue

Frami inside corner 1.20m 20cm Frami inside corner 1.50m 20cm Frami inside corner 2.70m 20cm Frami inside corner 3.00m 20cm Frami-Innenecke

Galvanised

130

25.3 30.7 51.6 57.4

588471000 588472000 588485000 588417000


Frami fitting timber 10x9cm 1.50m Frami fitting timber 5x9cm 1.50m Frami fitting timber 3x9cm 1.50m Frami fitting timber 2x9cm 1.50m Frami fitting timber 10x9cm 2.70m Frami fitting timber 5x9cm 2.70m Frami fitting timber 3x9cm 2.70m Frami fitting timber 2x9cm 2.70m Frami-Passholz

[kg]

Article n°

6.0 3.0 1.9 1.2 12.3 6.1 3.7 2.5

176035000 176034000 176033000 176032000 176083000 176082000 176081000 176080000

Varnished yellow

[kg] Framax quick acting clamp RU Framax-Schnellspanner RU

Article n°

3.3 588153400


Frami panel shoe

1.3 588490000

Frami-Elementschuh


Frami clamp Frami plywood support 21mm Frami plywood support 27mm Frami-Schalhautwinkel

2.1 588474000 2.0 588473000

1.2 588433000

Frami-Spanner



Frami aligning clamp

3.2 588435000

Frami-Richtspanner

Framax stripping corner I 2.70m Framax stripping corner I 1.35m Framax stripping corner I 3.30m Framax-Ausschalecke I

171.0 588675000 90.0 588614000 209.9 588676000


Frami adjustable clamp

3.6 588436000

Frami-Ausgleichsspanner


Frami universal waling 0.70m Frami universal waling 1.25m Frami-Klemmschiene

3.7 588439000 6.4 588440000

Painted blue

Framax stripping spindle I

3.2 588618000

Framax-Ausschalspindel I


Frami wedge clamp

1.1 588441000

Frami-Klemme

Framax stripping spindle I with ratchet

5.5 588653000

Frami tie-adapter for stripping corner I

0.47 588492000

Framax-Ausschalspindel I mit Ratsche Galvanised Height: 24.8 cm


Frami universal fixing bolt 5-12cm Frami-Ankeradapter für Ausschalecke I Galvanised Height: 11 cm

Frami-Universalverbinder 5-12cm


Frami profile connector 5-18cm Frami-Profilverbinder 5-18cm

Frami profile adapter for stripping corner I Frami-Profiladapter für Ausschalecke I Galvanised Height: 8 cm

0.60 588491000

0.43 588479000

0.80 588493000


131




[kg] Frami corner connector

Article n°

0.40 588446000

Frami-Eckverbinder



Frami lifting hook

Article n°

0.31 588631000


7.5 588438000

Frami-Umsetzbügel

Galvanised Width: 15 cm Height: 21 cm Follow the directions in the "Operating Instructions"!

Frami plumbing strut 260

13.9 588437000

Frami-Justierstütze 260


Frami bracket 60

24.0 580365000


14.2 588247000

Frami adjustment frame

14.3 588451000

Frami-Standkonsole


Galvanised Length: 103 cm Height: 94 - 143 cm

7.2 588248000


(C) Prop shoe

7.7 588442000 Galvanised Length: 98 cm Height: 157 cm



0.009 588633000

Doka-Coil 16mm

Frami-Konsole 60



Doka coil 16mm

2.1 588245000


Handrail post 1.00m Galvanised Delivery condition: folded closed

3.8 584335000

Geländer 1,00m


A

B C

Frami strut head

1.4 508437002

Frami-Strebenkopf

Galvanised Width: 9 cm Height: 14 cm


3.7 582768000



132


4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

Galvanised

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000


[kg] Scaffold tube connection

Article n°

0.27 584375000


[kg]

Article n°

Doka perforated tape 50x2.0mm 25m

17.0 588206000

Supporting construction

10.7 588477000

Doka-Lochband 50x2,0mm 25m



0.84 682002000



Frami frame hole plug

Abstützwinkel


0.002 588444000

Frami-Ankerstopfen

Blue Diameter: 2.5 cm

0.003 588445000

Frami-Abdeckstopfen



Yellow Diameter: 2 cm


15.0 588620000


0.38 588170000

Frami transport hook 2.5kN Frami anchoring bracket

0.58 588453000

Frami-Ankerhaltewinkel

Galvanised Length: 17.5 cm Follow the directions in the "Operating Instructions"!

Galvanised

Frami flat tie-rod 10-80cm

2.1 588475000

Frami-Flachanker 10-80cm

0.26 588434000

Frami-Stecker

Dokamatic-Umsetzgurt 13,00m

10.5 586231000


27.0 586014000



Frami foundation clamp

Dokamatic lifting strap 13.00m



Frami clip

0.56 588494000

Frami-Transporthaken 2,5kN

1.6 588452000

Frami-Fundamentspanner


Double scraper Xlife 100/150mm 1.40m Frami floor fixing plate

0.53 588495000

Frami-Bodenhalter

Doppelschaber Xlife 100/150mm 1,40m

2.8 588674000

Galvanised Length: 12.7 cm Width: 6.7 cm

133


Frami plug


[kg] Frami pallet 1.20m

Article n°

68.0 588478000

Frami-Palette 1,20m


Frami pallet 1.50m

74.0 588476000

Frami-Palette 1,50m


Alu-Framax pallet

[kg]

Article n°

84.7 74.6 64.2 43.5 75.0 66.4 57.8 48.0 39.0 45.5 39.7 35.0 28.2 23.0 37.0 31.9 28.4 22.8 18.8

588411000 588412000 588413000 588415000 588481000 588449000 588465000 588482000 588483000 588406000 588448000 588464000 588409000 588410000 588401000 588447000 588463000 588404000 588405000

90.9 80.8 46.6 36.8

588416000 588484000 588407000 588402000

Framed formwork Frami Frami panel 0.90x3.00m Frami panel 0.75x3.00m Frami panel 0.60x3.00m Frami panel 0.30x3.00m Frami panel 0.90x2.70m Frami panel 0.75x2.70m Frami panel 0.60x2.70m Frami panel 0.45x2.70m Frami panel 0.30x2.70m Frami panel 0.90x1.50m Frami panel 0.75x1.50m Frami panel 0.60x1.50m Frami panel 0.45x1.50m Frami panel 0.30x1.50m Frami panel 0.90x1.20m Frami panel 0.75x1.20m Frami panel 0.60x1.20m Frami panel 0.45x1.20m Frami panel 0.30x1.20m Frami-Rahmenelement

Galvanised

126.7 588396000

Alu-Framax-Palette


Frami universal panel 0.75x3.00m Frami universal panel 0.75x2.70m Frami universal panel 0.75x1.50m Frami universal panel 0.75x1.20m Frami-Universalelement

Galvanised Corners marked in blue

Doka accessory box

106.4 583010000

Doka-Kleinteilebox


Doka Safety Systems Bolt-on castor set B

33.6 586168000

Anklemm-Radsatz B

Painted blue

134




135

Timber-beam formwork Large-area formwork Top 50 | Timber-beam formwork | Doka Wall Systems

Large-area formwork Top 50 The large-area formwork for all shapes and loads

“Hovering” on 10 conical pillars, this structure came with some stringent quality specifications for the fair-faced concrete. Alongside Doka framed and column formwork systems, 9000 m² of custom-manufactured formwork for the cones were the “icing on the cake” on this project – owing to the complicated shapes, many of these formwork items were used only once each. Phaeno Science Centre, Germany Contractors: Heitkamp

136

Doka Wall Systems | Timber-beam formwork | Large-area formwork Top 50

Immense flexibility with only three system components Large-area formwork Top 50 is a customisable “construction kit” formwork system designed to accomplish many very diverse types of task. The shape, size, tie-hole pattern and form-facing of the elements can be adapted to suit any requirement.

Versatility for all shapes and loads The “construction kit” timber-beam formwork for • any architectural requirement • any formwork pressure • any type of form-facing • any tie-hole pattern

Fast, efficient working Large-area formwork Top 50

thanks to optimised formwork solutions Cost-efficient project implementation thanks to • individualised solutions • high numbers of re-use cycles • short forming-times • large, optimised shifting units

Cost-certainty from custom-built formwork Pre-assembly by Doka’s unique Ready-to-Use Service gives you

Ladder system XS

• a perfect joint pattern thanks to the precision element joints • time and space savings at the site • exactly matching elements with no need for any finishing work • special solutions for bridge, tunnel and industrial construction


Extremely high safety thanks to safe workplace access routes Large-area formwork Top 50 is easy to combine

Execution of (shell) construction work

• with practical Doka safety products such as the new Doka platform system Xsafe plus or the Ladder system XS

Can be dimensioned for any fresh-concrete pressure and any shape

137

Large-area formwork Top 50 | Timber-beam formwork | Doka Wall Systems

System Top 50 in detail The Doka formwork beams H20 (1) and the steel walings (2) are spaced closer together or further apart, depending upon what loads are expected. The form-facing (3) is freely selectable, to meet widely differing requirements.

Formwork built by the Ready-to-Use Service The individual parts of the Top 50 system can quickly be assembled into site-ready elements by means of easy-to-use connecting devices: This saves on assembly costs. Having the elements pre-assembled by the Doka Ready-to-Use Service ensures top-quality, meaning precision element joints and a first-class joint pattern, even with challenging geometries. For high numbers of repeat uses, fielding Large-area formwork Top 50 pays off even more.

Free choice of form facing and form-tie pattern With the Top 50 system, all architectural specifications can be fulfilled.

138


Utilisation Fair-faced concrete

Large-area formwork Top 50

Because it can be used with any form facing and adapts to any shape of structure, Large-area formwork Top 50 is particularly suitable for forming concrete that has to meet stringent specifications regarding its surface finish (i.e. fair-faced concrete).

Out-of-the-ordinary facades

Sharp edges, smooth surfaces

Domino ESP Berne, Switzerland

City Tunnel, Leipzig, incl. underground stations, Germany

139


References The “construction-kit” system of Large-area formwork Top 50 opens up the entire range of possible uses, up to and including cantilever formwork for bridge superstructures with varying cross-sections. Danube bridge at Traismauer Contractors: Alpine

For unusual specifications regarding the concrete finish, the Large-area formwork Top 50 is the system of choice. Friedetal bridge near Sollstedt, Germany Contractors: Gerdum & Breuer

140


Customised solutions with large shifting units maximise utilisation of the equipment, shorten the repositioning and setting-up times and thus cut the forming costs. Tour CMA, France Contractors: GTM


Avalanche gallery at Goldschrofen, Austria Contractors: Thurner

Even complex structural shapes can be formed using only a small number of standard components. Combinability with Doka climbing formwork comes as part of the system – for highly economical solutions. Thornton Bank wind turbines, Belgium Contractors: MBG

141


Article list [kg]

Article n°

10.2 14.9 19.6 24.7 29.7 35.0 38.9 44.2 48.7 54.2 60.2 68.4 79.4 89.1 102.0 112.4 118.0

580001000 580002000 580003000 580004000 580005000 580006000 580007000 580008000 580009000 580010000 580011000 580012000 580013000 580014000 580015000 580016000 580017000

[kg]

Article n°

24.0 29.0 40.0 48.0 58.0 67.0 72.1 86.0 89.9 107.0

582875000 582876000 582877000 582878000 582879000 582880000 582881000 582882000 582883000 582888000

Doka Wall Systems Large-area formwork Top 50

Multi-purpose waling WS10 Top50 0.50m Multi-purpose waling WS10 Top50 0.75m Multi-purpose waling WS10 Top50 1.00m Multi-purpose waling WS10 Top50 1.25m Multi-purpose waling WS10 Top50 1.50m Multi-purpose waling WS10 Top50 1.75m Multi-purpose waling WS10 Top50 2.00m Multi-purpose waling WS10 Top50 2.25m Multi-purpose waling WS10 Top50 2.50m Multi-purpose waling WS10 Top50 2.75m Multi-purpose waling WS10 Top50 3.00m Multi-purpose waling WS10 Top50 3.50m Multi-purpose waling WS10 Top50 4.00m Multi-purpose waling WS10 Top50 4.50m Multi-purpose waling WS10 Top50 5.00m Multi-purpose waling WS10 Top50 5.50m Multi-purpose waling WS10 Top50 6.00m Mehrzweckriegel WS10 Top50

Multi-purpose waling SL-1 WU16 0.625m Multi-purpose waling SL-1 WU16 0.75m Multi-purpose waling SL-1 WU16 1.00m Multi-purpose waling SL-1 WU16 1.25m Multi-purpose waling SL-1 WU16 1.50m Multi-purpose waling SL-1 WU16 1.75m Multi-purpose waling SL-1 WU16 2.00m Multi-purpose waling SL-1 WU16 2.25m Multi-purpose waling SL-1 WU16 2.50m Multi-purpose waling SL-1 WU16 3.00m Mehrzweckriegel SL-1

Painted blue

Painted blue

Corner waling 20

23.5 580031000

Eckriegel 20


Multi-purpose waling WU12 Top50 1.00m Multi-purpose waling WU12 Top50 1.25m Multi-purpose waling WU12 Top50 1.50m Multi-purpose waling WU12 Top50 1.75m Multi-purpose waling WU12 Top50 2.00m Multi-purpose waling WU12 Top50 2.50m Multi-purpose waling WU12 Top50 3.00m Multi-purpose waling WU12 Top50 3.50m Multi-purpose waling WU12 Top50 4.00m Mehrzweckriegel WU12 Top50

25.3 32.0 37.5 44.2 50.0 63.1 75.7 90.7 103.4

580018000 580019000 580020000 580021000 580022000 580023000 580024000 580025000 580026000

10.4 15.4 20.2 25.0 30.3 35.8 40.2 46.1 51.0 56.1 60.4 71.5 82.1 92.2 102.0 112.4 122.2

580038000 580039000 580040000 580041000 580042000 580043000 580044000 580045000 580046000 580047000 580048000 580050000 580052000 580054000 580056000 580058000 580060000

Shaft corner waling WS10 Top50 .....m Eckwandriegel WS10 Top50 .....m

Painted blue Project-specific! Also available in profiles of thickness U120 (Order designation: WU12).

Painted blue

Steel waling WS10 Top50 0.50m Steel waling WS10 Top50 0.75m Steel waling WS10 Top50 1.00m Steel waling WS10 Top50 1.25m Steel waling WS10 Top50 1.50m Steel waling WS10 Top50 1.75m Steel waling WS10 Top50 2.00m Steel waling WS10 Top50 2.25m Steel waling WS10 Top50 2.50m Steel waling WS10 Top50 2.75m Steel waling WS10 Top50 3.00m Steel waling WS10 Top50 3.50m Steel waling WS10 Top50 4.00m Steel waling WS10 Top50 4.50m Steel waling WS10 Top50 5.00m Steel waling WS10 Top50 5.50m Steel waling WS10 Top50 6.00m Stahlwandriegel WS10 Top50

Painted blue

20.5 580069000

Angular waling WS10 Top50 .....m Winkelriegel WS10 Top50 .....m

21.5 580068000

Painted blue Project-specific! Also available in profiles of thickness U120 (Order designation: WU12).

Flange clamp H20

1.0 580135000

Flanschklammer H20

Galvanised Width: 13 cm Width-across: 19 mm

Steel waling WU12 Top50 1.00m Steel waling WU12 Top50 1.25m Steel waling WU12 Top50 1.50m Steel waling WU12 Top50 1.75m Steel waling WU12 Top50 2.00m Steel waling WU12 Top50 2.50m Steel waling WU12 Top50 3.00m Steel waling WU12 Top50 3.50m Stahlwandriegel WU12 Top50

Painted blue

142

25.3 31.6 37.9 44.2 50.5 63.1 75.7 88.4

580085000 580086000 580087000 580088000 580089000 580091000 580092000 580093000

Flange clamp G

1.1 580120000

Flanschklammer G



[kg] Flange claw

Article n°

1.0 580137000

Flanschkralle

[kg] Formwork element connector FF20/50 Z Elementverbinder FF20/50 Z


0.22 580114000

Riegelklammer H20

6.0 587533000


Adjustable waling extension 1.40m Top50 Waling clamp H20

Article n°

Ausgleichslasche 1,40m Top50

15.0 580075000

Painted blue


Beam screw S 8/60

0.06 580116000

Riegelverschraubung S 8/60 Galvanised Length: 7 cm Width-across: 13 mm

Beam screw H 8/70

Adjustable waling extension FF20/50 Ausgleichslasche FF20/50

9.1 587532000


0.06 580117000

Riegelverschraubung H 8/70

Beam clamp Top50 Fastening plate

2.7 580110000

Anschraublasche

1.2 580081000

Trägerklammer Top50

Painted blue Height: 15 cm


Anchoring plate FF20/50 Protective cap H20

0.36 587248000

Stirnschuh H20



Lifting bracket

6.2 580460000

Kranöse

6.6 587531000

Ankerungslasche FF20/50

Half splice plate

5.5 580267000

Halblasche



Splice plate with join adjustment Splice plate Top50 Z

8.5 580074000

Verbindungslasche Top50 Z Painted blue Length: 76 cm

Verbindungslasche mit Fugenjustierung Painted blue Length: 76 cm

Offset plate FF20

6.2 587534000

Versatzlasche FF20

Formwork element connector FF20/50 Elementverbinder FF20/50


6.3 587530000

13.8 580215000

Painted blue Length: 35 cm Width: 18 cm Height: 4 cm

143




[kg] Internal angle plate H20 Top50 Innenecklasche H20 Top50

Article n°

11.3 580035000

[kg] Universal angle tie bracket

Corner plate H20/H36 Top50


10.0 580078000

Ecklasche H20/H36 Top50

4.4 580604000

Universal-Winkelspanner

Painted blue Length: 80 cm Width: 38 cm

Angle tie bracket 20,0 SL-1 WU16 Winkelspanner 20,0 SL-1 WU16

Lifting bracket for column formwork 9.6 580262000

Verschiebelasche

Kranöse für Stützenschalung

16.0 588654000 15.8 588656000

Übergangslasche

65.0 580607000

Galvanised, powder-coated Length: 85 cm Width: 85 cm


Transition plate 18mm Transition plate 21mm

8.1 587543000


Painted blue Length: 49.7 cm Width: 45.1 cm

Shaft waling squaring plate

Article n°

Articulated conn. plate A Top50 ..... degrees Gelenklasche A Top50 ..... Grad

20.0 580208000

Galvanised Leg length: 36 cm


Swivel joint plate

20.0 587542000

Drehgelenklasche


Waling connector SL-1 WU16 0.75m

31.0 582886000

Corner spindle

17.5 580264000

Riegelverbinder SL-1 WU16 0,75m Galvanised Length: 75 cm

Connecting pin 10cm Eckspindel

0.34 580201000

Verbindungsbolzen 10cm


Galvanised Length: 65 cm Height: 31 cm

Connecting pin 25cm

0.58 580202000


Corner connecting plate 90/50 Winkellasche 90/50


13.8 580603000


Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm


144


[kg] Stacking plate H20

Article n°

8.3 580310000

Aufstocklasche H20


[kg]

Article n°

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


(B) Prop shoe Inside corner plate 3.00m Inside corner plate 4.00m

53.0 580282000 69.0 580284000

Eckschiene

Powder-coated, blue

2.1 588245000



14.2 588247000



7.2 588248000


Joint plate 3.00m Joint plate 4.00m

36.8 580332000 51.2 580334000

Ausgleichsschiene

Powder-coated, blue

Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000


(B) Prop shoe

2.1 588245000



29.6 588250000



10.6 588251000


T ledge 21/42 2.00m

0.34 580196000

T-Leiste 21/42 2,00m

Grey

145




[kg]

Article n°

Eurex 60 550

[kg] Universal dismantling tool


3.7 582768000



Article n°


42.5 582658000



18.0 582651000


Doka express anchor 16x125mm


8.6 582652000





0.31 588631000

3.9 582657000



8.5 582660000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm



29.0 582659000


(G) Prop head

3.5 588244000

Universal bracket 60

14.0 580477000

Universal-Konsole 60


Galvanised Length: 86 cm Height: 181 cm Delivery condition: separate parts G

D


30.4 580476000



G

Top scaffold bracket L

12.6 587153500

Betonierkonsole L


Prop head Eurex 60 Top50

7.1 582665000

Stützenkopf Eurex 60 Top50


146


[kg] Top scaffold bracket L painted Betonierkonsole L lackiert

Article n°

12.0 587153000

Painted blue Length: 101 cm Height: 159 cm

Universal railing shackle

3.0 580478000

Universal-Geländerbügel

[kg] Top50 adapter for Framax pouring platform U

18.5 588384000

Side handrail clamping unit T

29.1 580488000

Top50-Adapter für Framax-Betonierbühne U Galvanised Width: 75 cm Height: 134 cm

Seitenschutzgeländer T




Article n°

0.27 584375000



Handrail post T 1.80m

17.7 584373000

Einschubgeländer T 1,80m


4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000 Handrail post 1.50m

Galvanised

12.4 582754000

Geländer 1,50m

Galvanised


0.84 682002000





127.5 588377000



147


Galvanised


[kg] Fix-De-Fix remote uncoupling system 3150kg

Article n°

27.0 586014000


Spindle strut T7 75/110cm Spindle strut T7 100/150cm Spindle strut T7 150/200cm Spindle strut T7 200/250cm Spindle strut T7 250/300cm Spindle strut T7 305/355cm Spindelstrebe T7

[kg]

Article n°

13.2 16.8 21.6 26.2 29.4 35.0

584308000 584309000 584324000 584325000 584326000 584327000

Galvanised

Universal strut T5/5 .....mm

6.5 584311000

Strebe T5/5 .....mm

Painted blue Weight per linear metre

Spindle strut GS T5 65/101cm Spindelstrebe GS T5 65/101cm

9.1 584356000

Spindle strut T10 350/400cm Spindle strut T10 .....mm

57.5 584328000 16.9 584391000

Spindelstrebe T10

Galvanised

Spindle strut T6 73/110cm Spindle strut T6 100/150cm

10.2 584355000 12.5 584323000

Spindelstrebe T6

Galvanised


Galvanised

10.3 584340000

Universal spindle foot T8

8.6 584314000

Universal-Spindelfuß T8

Painted blue Galvanised Height: 30 cm

Height adjuster for formwork beams

Höhenjustierung für Schalungsträger Galvanised Height: 46 cm

148

11.9 580218000


[kg] Height adjuster for multi-purpose walings Höhenjustierung für Mehrzweckriegel Galvanised Height: 45 cm

Article n°

10.3 580206000

[kg] Panel closure tool D125 SCC Sperrschieber D125 SCC

18.0 588127000


Assembly angle Top50

7.4 580082000

Montagelasche Top50

Adjusting spindle M36


6.2 500663002

Höhenjustierspindel M36

Article n°

Galvanised Length: 31 cm Height: 29.2 cm

8.1 580449000

Aufhängekopf WS10

Strip tensioner B 5.00m Galvanised


Universal support Top50 .....mm Tragwerklasche Top50 .....mm

11.1 584312000

Positioning rail .....m Painted blue Weight per linear metre

6.5 580390000

GF-Werkzeugbox included in scope of supply:

Hole gauge Top50

(A) Reversible ratchet 1/2"

0.73 580580000

Fork wrench 13/17 Fork wrench 22/24 Fork wrench 30/32 Ring spanner 17/19 Extension 11cm 1/2" Extension 22cm 1/2" Universal joint coupling Nut for box spanner 19 1/2" L Box nut 13 1/2" Box nut 24 1/2" Box nut 30 1/2"

0.08 0.22 0.80 0.27 0.20 0.31 0.16 0.16 0.06 0.12 0.20

580577000 580587000 580897000 580590000 580581000 580582000 580583000 580598000 580576000 580584000 580575000

2.9 580080000

Bohrplatte Top50

Painted blue Length: 17 cm Width: 15 cm Tool: Drill bit (diameter 10 mm)


(B) (C) (D) (E) (F) (G) (H) (I) (J) (K) (L)

1.8 580079000

Führungsschiene .....m


Tool box GF

3.5 580394000

Bandzwinge B 5,00m

Angle connector 9x5cm

0.22 580381000

Winkelverbinder 9x5cm

Galvanised

Rafter plate right Rafter plate left

0.09 582521000 0.09 582522000

Sparrenpfettenanker


H20 screw-on bracket for formwork sheets Schalhaut-Schraubwinkel H20

0.19 586256000

Galvanised Height: 19.2 cm

Filler neck GF SCC

39.0 580217000

GF-Füllstutzen SCC


149


Suspension head WS10


[kg] Double scraper Xlife 100/150mm 1.40m Doppelschaber Xlife 100/150mm 1,40m

Doka accessory box

Article n°

2.8 588674000

106.4 583010000

Doka-Kleinteilebox



33.6 586168000

Anklemm-Radsatz B

Painted blue

Doka Safety Systems


150

[kg]

Article n°



151

Wall formwork FF20 | Timber-beam formwork | Doka Wall Systems

Wall formwork FF20 The site-ready timber-beam formwork with a system-grid

The ready-assembled standard elements of the FF20 system are available in custom versions with any desired form-facing – for meeting widely differing fair-faced concrete specifications. Theatre in Gütersloh. Germany Contractors: Fechtelkord & Eggersmann

152

Doka Wall Systems | Timber-beam formwork | Wall formwork FF20

The advantages of a grid, with no frame imprint Thanks to its ready-assembled standard elements, Doka wall formwork FF20 combines the advantages of timber-beam formwork (no frame imprints) with the grid-related advantages of a framed formwork system.

Delivered to your site ready for use thanks to pre-assembled standard elements The principal advantages: • fast forming operations even where enhanced requirements are made regarding the concrete surface • practical height grid • integral stacking flanges • can be rented, which makes it economical for small numbers of repeat uses as well • available with any form facing

Simplifies planning and optimises utilisation of the equipment by its underlying 25 cm grid, with only a small number of different element widths Wall formwork FF20

The FF20 grid logic • simplifies planning, forming operations and logistics on the site • enables the maximum-possible utilisation of the formwork • lowers commissioning quantities and rental costs because of its easy adaptability

Rapid forming thanks to its practical inter-element connections Quick, safe vertical stacking or joining by means of Ladder system XS

• integrated, centring stacking flange • special FF20 formwork element connector for crane-handling-safe, tight and slippage-free gangs

Extremely high safety


thanks to safe workplace access routes Wall formwork FF20 can be • easily combined with Doka safety systems Permissible fresh-concrete pressure 50 kN/m²

25 cm grid

153


System The FF20 elements

275

• The 25 cm grid, achieved with only four widths and three heights of element, simplifies planning, forming operations and logistics on the site

375

• Ingeniously co-ordinated panel formats for maximising utilisation of the formwork

100

• Accessories can be easily attached to the transverse walings across the entire width of the element – with no obligatory fixing points • Faced as standard with three-ply sheets; custom form-facing is possible whenever needed

50

75

100

200

650 cm (375 + 275)

550 cm (275 + 275)

Height grid

425 cm (275 + 100 + 50)

375 cm 325 cm (275 + 50)

275 cm

100 cm

154

FF20 standard elements can be used in conjunction with stacking elements to obtain practical formwork heights of up to 5.50 m. The 2.75 m high elements are symmetrical and can also be used placed on their sides.


Utilisation Vertical stacking / inter-element connections

The Formwork element connector FF20/50 Z makes light work of pulling the ready-assembled FF20 elements together tightly to make an absolutely cranehandling-safe, non-slip join.

The pre-assembled elements are linked together in a 25 cm grid, permitting optimum adaptation to the structure.

FF20 hinged corners provide professional solutions for acute and obtuse-angled corners.

Wall formwork FF20 is also ideal for wall pillars.

Wall formwork FF20

The Fastening bolt FF20, with a star grip nut, centres and connects the vertically stacked elements in a slippage-free manner. A turn-lock makes it easier to screw on the star grip nut.

Corners

Right-angled corners are also easy to form using the modular elements, even with different wall thicknesses of up to 60 cm.

FF20 can also be dimensioned for use in the horizontal – for casting floor-slabs and walls in a single pour, in fair-faced concrete quality.

155


Article list [kg]

Article n°

335.0 166.0 131.0 92.0 190.0 95.0 79.5 58.0 440.0 224.0 172.0 120.0 692.0 346.0 272.0 189.5

587512000 587508000 587504000 587500000 587523000 587522000 587521000 587520000 587564000 587562000 587561000 587560000 587563000 587565000 587566000 587567000

[kg]

Article n°

Dokaformwork Wall Wall Systems FF20

Formwork element FF20 2.00x2.75m 21mm Formwork element FF20 1.00x2.75m 21mm Formwork element FF20 0.75x2.75m 21mm Formwork element FF20 0.50x2.75m 21mm Formwork element FF20 2.00x1.00m 21mm Formwork element FF20 1.00x1.00m 21mm Formwork element FF20 0.75x1.00m 21mm Formwork element FF20 0.50x1.00m 21mm Formwork element FF20 2.00x3.75m 21mm Formwork element FF20 1.00x3.75m 21mm Formwork element FF20 0.75x3.75m 21mm Formwork element FF20 0.50x3.75m 21mm Formwork element FF20 2.00x6.50m 21mm Formwork element FF20 1.00x6.50m 21mm Formwork element FF20 0.75x6.50m 21mm Formwork element FF20 0.50x6.50m 21mm Fertigelement FF20 21mm

Inside corner FF20 2.75m 21mm Inside corner FF20 1.00m 21mm

214.0 587516000 117.0 587525000

Inside corner FF20 2.75m 27mm Inside corner FF20 1.00m 27mm Inside corner FF20 0.50m 27mm

220.0 587608000 120.0 587618000 33.5 587628000

Swivelling inside corner FF20 2.75m 21mm Swivelling inside corner FF20 1.00m 21mm Swivelling inside corner FF20 0.50m 21mm

246.5 587577000 103.0 587575000 53.7 587573000

Swivelling inside corner FF20 0.50m 27mm Swivelling inside corner FF20 1.00m 27mm Swivelling inside corner FF20 2.75m 27mm

55.0 587647000 108.8 587649000 255.0 587651000

Swivelling outside corner FF20 2.75m 21mm Swivelling outside corner FF20 1.00m 21mm

102.7 587579000 46.2 587578000

Innenecke FF20 21mm

Innenecke FF20 27mm

Formwork element FF20 2.00x2.75m 27mm Formwork element FF20 1.00x2.75m 27mm Formwork element FF20 0.75x2.75m 27mm Formwork element FF20 0.50x2.75m 27mm Formwork element FF20 2.00x1.00m 27mm Formwork element FF20 1.00x1.00m 27mm Formwork element FF20 0.75x1.00m 27mm Formwork element FF20 0.50x1.00m 27mm Fertigelement FF20 27mm

348.0 173.0 136.0 96.0 195.0 97.5 81.5 59.5

587606000 587604000 587602000 587600000 587616000 587614000 587612000 587610000

Gelenkinnenecke FF20 21mm

Gelenkinnenecke FF20 27mm

Stacking element FF20 2.00x0.50m 21mm Stacking element FF20 1.00x0.50m 21mm Stacking element FF20 0.75x0.50m 21mm Stacking element FF20 0.50x0.50m 21mm

90.5 45.4 36.4 27.5

587529000 587528000 587527000 587526000

Stacking element FF20 2.00x0.50m 27mm Stacking element FF20 1.00x0.50m 27mm Stacking element FF20 0.75x0.50m 27mm Stacking element FF20 0.50x0.50m 27mm

67.5 33.4 28.8 21.0

587626000 587624000 587622000 587620000

Aufstockelement FF20 21mm

Aufstockelement FF20 27mm

156

Gelenkaußenecke FF20 21mm

Painted blue


[kg] Swivelling outside corner FF20 2.75m 27mm Swivelling outside corner FF20 1.00m 27mm Gelenkaußenecke FF20 27mm

Article n°

102.7 587654000 46.2 587653000

[kg] Beam clamp Top50

Article n°

1.2 580081000



Painted blue

Anchoring plate FF20/50

6.6 587531000

Ankerungslasche FF20/50


Swivelling outside corner FF20 0.50m Gelenkaußenecke FF20 0,50m

16.1 587652000

Painted blue

Splice plate with join adjustment

Verbindungslasche mit Fugenjustierung Painted blue Length: 76 cm

7.2 587571000

Ecklasche FF20 G


Distribution plate FF20

1.7 580216000

Verteilerplatte FF20

Fastening bolt FF20

Galvanised Width: 10.9 cm Height: 12 cm

0.30 587545000

Spannbolzen FF20


Star grip nut 15.0 G

Offset plate FF20 Painted blue Length: 35 cm Width: 18 cm Height: 4 cm

0.47 587544000

Sternmutter 15,0 G

Galvanised Width: 10 cm Height: 5 cm Width-across: 30 mm

Formwork element connector FF20/50 Elementverbinder FF20/50

6.3 587530000

Outside angle plate FF20 21mm Outside angle plate FF20 27mm Außenecklasche FF20

Elementverbinder FF20/50 Z

18.6 587535000 18.6 587634000



Formwork element connector FF20/50 Z

6.2 587534000

Versatzlasche FF20

6.0 587533000


Universal angle tie bracket

4.4 580604000





9.1 587532000

Connecting pin 10cm

0.34 580201000



157

Wall formwork FF20

Corner plate FF20 G

13.8 580215000


[kg] Spring cotter 5mm

Article n°

0.05 580204000

Federvorstecker 5mm


Flange clamp H20

1.0 580135000

Flanschklammer H20


[kg] Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


(B) Prop shoe

7.8 587547000

Aufstockwinkel FF20

Mehrzweckriegel WS10 Top50

Painted blue

14.2 588247000



7.2 588248000



Multi-purpose waling WS10 Top50 0.50m Multi-purpose waling WS10 Top50 0.75m Multi-purpose waling WS10 Top50 1.00m Multi-purpose waling WS10 Top50 1.25m Multi-purpose waling WS10 Top50 1.50m Multi-purpose waling WS10 Top50 1.75m Multi-purpose waling WS10 Top50 2.00m Multi-purpose waling WS10 Top50 2.25m Multi-purpose waling WS10 Top50 2.50m Multi-purpose waling WS10 Top50 2.75m Multi-purpose waling WS10 Top50 3.00m Multi-purpose waling WS10 Top50 3.50m Multi-purpose waling WS10 Top50 4.00m Multi-purpose waling WS10 Top50 4.50m Multi-purpose waling WS10 Top50 5.00m Multi-purpose waling WS10 Top50 5.50m Multi-purpose waling WS10 Top50 6.00m

2.1 588245000


(C) Plumbing strut 340 Stacking angle FF20

Article n°


10.2 14.9 19.6 24.7 29.7 35.0 38.9 44.2 48.7 54.2 60.2 68.4 79.4 89.1 102.0 112.4 118.0

580001000 580002000 580003000 580004000 580005000 580006000 580007000 580008000 580009000 580010000 580011000 580012000 580013000 580014000 580015000 580016000 580017000

Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000


(B) Prop shoe

2.1 588245000



29.6 588250000



10.6 588251000


158


[kg]

Article n°

Eurex 60 550

[kg] Doka express anchor 16x125mm




18.0 582651000



0.31 588631000


42.5 582658000



Article n°

8.6 582652000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm



3.9 582657000



12.6 587153500

Betonierkonsole L



8.5 582660000



29.0 582659000


3.5 588244000


Top scaffold bracket L painted Delivery condition: separate parts

Betonierkonsole L lackiert


G

D

12.0 587153000


14.0 580477000


Galvanised Length: 86 cm Height: 181 cm G


30.4 580476000



3.7 582768000




159

Wall formwork FF20

(G) Prop head


[kg] Universal railing shackle

Article n°

3.0 580478000


[kg] Side handrail clamping unit T Seitenschutzgeländer T



29.1 580488000


4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

Article n°

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000


17.7 584373000

Einschubgeländer T 1,80m Galvanised

Galvanised


0.27 584375000





15.0 588620000



0.84 682002000




127.5 588377000



1.8 587548000


Length: 103 cm Follow the directions in the "Operating Instructions"!


FF20 adapter for Framax pouring platform U

6.8 588381000

Top50 adapter for Framax pouring platform U

18.5 588384000

FF20-Adapter f. Framax-Betonierbühne U Galvanised Length: 34 cm

Top50-Adapter für Framax-Betonierbühne U Galvanised Width: 75 cm Height: 134 cm

160

10.5 586231000



27.0 586014000



[kg] Lifting bracket

Article n°

[kg]

Article n°

6.2 580460000

Kranöse


Height adjuster for multi-purpose walings

10.3 580206000

Straightening clamp FF20

22.8 587546000

Höhenjustierung für Mehrzweckriegel Galvanised Height: 45 cm

Richtzwinge FF20

Wall formwork FF20


Doka Safety Systems


161

Large-area formwork Top 100 tec | Timber-beam formwork | Doka Wall Systems

Large-area formwork Top 100 tec The super-strong timber-beam formwork for maximum cost-efficiency

Top 100 tec represents a wholly new generation of timberbeam formwork. Developed completely from scratch, the heavy-duty I tec 20 beam makes it possible to dispense with an entire waling level. This reduces the number of form-tie points, and thus wage-costs.

162

Doka Wall Systems | Timber-beam formwork | Large-area formwork Top 100 tec

The fair-faced concrete formwork for any requirement Based on the novel, heavy-duty Beam I tec 20, the new Large-area formwork Top 100 tec system is the ideal solution for situations requiring absolute dimensional accuracy, despite high concrete pressures and widely spaced form-ties. The shape, size, tie-hole pattern and form-facing of the elements can now be adapted better than ever to suit any requirement.

The super-strong timber-beam formwork with the novel heavy-duty Beam I tec 20 Large-area formwork Top 100 tec is ideal for • high concrete pressures • widely spaced form-ties • minimal deflection Large-area formwork Top 100 tec

• new concrete formulations

Rapid forming made possible by optimum adaptability to shape, size and concrete pressure Outstandingly good forming-times, thanks to • perfect adaptability to all requirements (shape, size, concrete pressure) • exceptionally low number of form-ties • simple inter-element connections


• large-area shifting units • fast assembly, either on-site or – for even greater convenience – by the Doka Ready-to-Use Service

Ideal for fair-faced concrete

Ladder system XS

because it is dimensionally stable and can use any type of form-facing Large-area formwork Top 100 tec ensures a clean concrete finish, thanks to features like • the stable Beam I tec 20, for minimal deflection • form-facing is screwed on from the rear, leaving no screw-head imprints

Beam I tec 20

• continuous adaptability to the desired form-tie pattern • any type of form-facing can be used • professional pre-assembly by the Doka Ready-to-Use Service

Extremely high safety


as it is easy to combine with Doka safety systems Safe working conditions are ensured by • ready-to-use platform systems • integrable ladderways • optimised element struts

Can be dimensioned for any fresh-concrete pressure and any shape

163


Article list [kg]

Article n°

16.0 23.5 31.0 38.5 46.5 54.0 61.5 69.0 77.0 84.5 92.0 107.0 122.5 137.5 153.0

586901000 586902000 586903000 586904000 586905000 586906000 586907000 586908000 586909000 586910000 586911000 586912000 586913000 586914000 586915000

[kg]

Article n°

Doka Wall Systems Large-area formwork Top 100 tec

Top100 tec waling WU14 0.50m Top100 tec waling WU14 0.75m Top100 tec waling WU14 1.00m Top100 tec waling WU14 1.25m Top100 tec waling WU14 1.50m Top100 tec waling WU14 1.75m Top100 tec waling WU14 2.00m Top100 tec waling WU14 2.25m Top100 tec waling WU14 2.50m Top100 tec waling WU14 2.75m Top100 tec waling WU14 3.00m Top100 tec waling WU14 3.50m Top100 tec waling WU14 4.00m Top100 tec waling WU14 4.50m Top100 tec waling WU14 5.00m Top100 tec-Riegel WU14

Waling clamp H20

0.22 580114000

Riegelklammer H20


Beam screw S 8/60

0.06 580116000


Beam screw H 8/70

0.06 580117000

Riegelverschraubung H 8/70 Galvanised Length: 8 cm Width-across: 13 mm

Fastening plate

2.7 580110000

Anschraublasche

Top100 tec inside corner waling

21.0 586918000

Top100 tec corner profile 1.15m Top100 tec corner profile 2.90m

7.5 586921000 19.0 586920000

Top100 tec-Inneneckriegel

Top100 tec-Eckprofil


Lifting bracket

6.2 580460000

Kranöse


Top100 tec formwork element connector Top100 tec-Elementverbinder

14.1 586923000

Length: 125 cm

Top100 tec adjustable waling extension Top100 tec-Ausgleichslasche

25.9 586924000

Length: 137 cm

Flange clamp G

1.1 580120000

Flanschklammer G

Beam clamp Top50


Flange claw Galvanised Width: 17 cm Width-across: 19 mm

164


1.0 580137000

Flanschkralle

1.2 580081000


Top100 tec anchoring plate

6.8 586925000

Top100 tec-Ankerungslasche

Length: 56 cm


[kg] Top100 tec internal angle plate Top100 tec-Innenecklasche

Article n°

22.2 586926000

Length: 70 cm Width: 55 cm

[kg]

Article n°

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


Top100 tec transition plate 21mm Top100 tec-Übergangslasche 21mm

16.0 586927000

(B) Prop shoe

2.1 588245000



14.2 588247000



7.2 588248000


Top100 tec-Winkelspanner WU14

Connecting pin 10cm

7.5 586928000

0.34 580201000


0.58 580202000


49.0 588249000

(A) Prop head

3.5 588244000



Connecting pin 25cm

Panel strut 540


(B) Prop shoe


2.1 588245000



29.6 588250000


Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm

10.2 588251000



Stacking plate H20



8.3 580310000

Aufstocklasche H20


T ledge 21/42 2.00m

0.34 580196000


Grey

165


Top100 tec angle tie bracket WU14


[kg]

Article n°

Eurex 60 550





21.3 582651000



0.31 588631000


42.5 582658000



Article n°

8.6 582652000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm



3.9 582657000



14.0 580477000




8.5 582660000



29.0 582659000

Galvanised Length: 302 - 543 cm Delivery condition: separate parts G

D


30.4 580476000




G

12.6 587153500

Betonierkonsole L



7.1 582665000



Top scaffold bracket L painted Universal dismantling tool

3.7 582768000



166

Betonierkonsole L lackiert


12.0 587153000



Article n°

3.0 580478000



29.1 580488000




Article n°

0.27 584375000




15.0 588620000


4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm


Galvanised



682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

27.0 586014000


0.84 682002000



Spindle strut GS T5 65/101cm Framax pouring platform U 1.25/2.70m

127.5 588377000

Spindelstrebe GS T5 65/101cm

Galvanised


Spindle strut T6 73/110cm Spindle strut T6 100/150cm

10.2 584355000 12.5 584323000

Spindelstrebe T6

Top50 adapter for Framax pouring platform U Top50-Adapter für Framax-Betonierbühne U Galvanised Width: 75 cm Height: 134 cm

18.5 588384000

9.1 584356000

Galvanised

167




[kg] Spindle strut GS T6 95/140cm Spindelstrebe GS T6 95/140cm

Article n°

10.3 584340000

Height adjuster for formwork beams

13.2 16.8 21.6 26.2 29.4 35.0

Tool box GF

Galvanised

Spindle strut T7 75/110cm Spindle strut T7 100/150cm Spindle strut T7 150/200cm Spindle strut T7 200/250cm Spindle strut T7 250/300cm Spindle strut T7 305/355cm Spindelstrebe T7

584308000 584309000 584324000 584325000 584326000 584327000

Höhenjustierung für Schalungsträger Galvanised Height: 46 cm

Article n°

11.9 580218000

6.5 580390000



0.73 580580000


(B) (C) (D) (E) (F) (G) (H) (I) (J) (K) (L)

Galvanised

Spindle strut T10 350/400cm Spindle strut T10 .....mm

[kg]


0.08 0.22 0.80 0.27 0.20 0.31 0.16 0.16 0.06 0.12 0.20

580577000 580587000 580897000 580590000 580581000 580582000 580583000 580598000 580576000 580584000 580575000

57.5 584328000 16.9 584391000

Spindelstrebe T10

Filler neck GF SCC

39.0 580217000

GF-Füllstutzen SCC



18.0 588127000


Top100 tec assembly angle

7.4 586929000

Strip tensioner B 5.00m

3.5 580394000

Top100 tec-Montagelasche

Universal spindle foot T8

8.6 584314000

Universal-Spindelfuß T8

Painted blue Galvanised Height: 30 cm

Bandzwinge B 5,00m

Galvanised

168


[kg] Positioning rail .....m

Article n°

1.8 580079000


[kg] Bolt-on castor set B

Top100 tec hole gauge

Painted blue

2.9 586930000

Top100 tec-Bohrplatte


0.22 580381000


33.6 586168000

Anklemm-Radsatz B


Article n°

Doka Safety Systems




Galvanised

0.09 582521000 0.09 582522000

Sparrenpfettenanker



0.19 586256000



Doka accessory box Doka-Kleinteilebox

2.8 588674000

106.4 583010000 Timber parts varnished yellow Steel parts galvanised Length: 154 cm Width: 83 cm Height: 77 cm Follow the directions in the "Operating Instructions"!

169

Wall formwork FF100 tec | Timber-beam formwork | Doka Wall Systems

Wall formwork FF100 tec The site-ready timber-beam formwork for high-specification concrete finishes

The new Wall formwork FF100 tec comprises only a very few different elements and is supplied pre-assembled ready for immediate use. Thanks to the use of high-load system components, it manages with even fewer form-ties. The formtie pattern is located well inside each element. This, and the way that the form-facing is screwed-on from the rear with the aid of screw-on brackets, produces an aesthetically appealing, high-grade concrete surface.

170

Doka Wall Systems | Timber-beam formwork | Wall formwork FF100 tec

The high-load timber-beam formwork with a system grid The pre-assembled standard elements of Doka timber-beam formwork FF100 tec combine the advantages of timber-beam formwork with the grid-related advantages of a framed formwork system. They owe their extremely high load-bearing capacity to the new, heavy-duty Beam I tec 20 and the FF100 tec waling WU14.

No limits on the pouring rate up to a pour-height of 3.60 m, with only two 20.0 form-tie points Also withstands the hydrostatic pressure of new types of concrete, thanks to • the minimised deflection achieved by the stable I tec 20 beam • high rigidity as the formwork beams are fastened to the walings by welded-on plates

Optimises equipment utilisation and site logistics by its underlying 25 cm grid, with only a small number of different element widths


Cuts the commissioning quantities and rental duration, thanks to • simplified planning based on a logical element size-grid • rapid availability with no lead-times for pre-assembly • maximised utilisation of the commissioning quantity

The fair-faced concrete formwork made of ready-assembled standard elements Provides superb concrete appearance • as the form-ties are located well inside the element, in a symmetrical pattern • no screw imprints in the concrete, as the form-facing is screwed on from the rear

Ladder system XS

• as the pre-assembled beam grilles can be faced with any type of form-facing • is suitable for fair-faced concrete of Classes SB 1 to SB 4 (as defined in German Code of Practice for Fair-Faced Concrete)

Rapid forming with the utmost workplace safety


thanks to the system’s ease of handling and optimised accessories Shortens the forming-times, with its • improved formwork element connectors with optimised pull-tight and push-apart function for tighter joins and troublefree fitting of sealing tapes

Beam I tec 20

• up to 25 cm wide closures in a 5 cm grid with no need for an adjustable waling extension • up to 20 cm wide infill zones with no need for extra form-ties • ready-to-use platform systems with integrable ladderways • optimised element struts Permissible fresh-concrete pressure 90 kN/m²

171


Article list [kg]

Article n°

[kg]

Article n°

FF100 tec grille 2.50x6.00m FF100 tec grille 1.25x6.00m FF100 tec grille 1.00x6.00m FF100 tec grille 0.75x6.00m FF100 tec grille 2.50x4.25m FF100 tec grille 1.25x4.25m FF100 tec grille 1.00x4.25m FF100 tec grille 0.75x4.25m FF100 tec grille 2.50x3.00m FF100 tec grille 1.25x3.00m FF100 tec grille 1.00x3.00m FF100 tec grille 0.75x3.00m FF100 tec grille 2.50x1.25m FF100 tec grille 1.25x1.25m FF100 tec grille 1.00x1.25m FF100 tec grille 0.75x1.25m FF100 tec grille 2.50x0.60m FF100 tec grille 1.25x0.60m FF100 tec grille 1.00x0.60m FF100 tec grille 0.75x0.60m

895.0 527.0 382.0 343.0 689.0 408.0 295.0 245.0 515.0 310.0 225.0 200.0 310.0 196.0 143.0 126.0 117.0 60.0 45.0 38.0

586837000 586838000 586839000 586840000 586833000 586834000 586835000 586836000 586825000 586826000 586827000 586828000 586829000 586830000 586831000 586832000 586841000 586842000 586843000 586844000

FF100 tec inside corner grille 3.00m FF100 tec inside corner grille 1.25m

172.0 586845000 101.0 586846000

Dokaformwork Wall Wall Systems FF100 tec

FF100 tec element 2.50x6.00m 21mm FF100 tec element 1.25x6.00m 21mm FF100 tec element 1.00x6.00m 21mm FF100 tec element 0.75x6.00m 21mm FF100 tec element 2.50x4.25m 21mm FF100 tec element 1.25x4.25m 21mm FF100 tec element 1.00x4.25m 21mm FF100 tec element 0.75x4.25m 21mm FF100 tec element 2.50x3.00m 21mm FF100 tec element 1.25x3.00m 21mm FF100 tec element 1.00x3.00m 21mm FF100 tec element 0.75x3.00m 21mm FF100 tec element 2.50x1.25m 21mm FF100 tec element 1.25x1.25m 21mm FF100 tec element 1.00x1.25m 21mm FF100 tec element 0.75x1.25m 21mm FF100 tec element 2.50x0.60m 21mm FF100 tec element 1.25x0.60m 21mm FF100 tec element 1.00x0.60m 21mm FF100 tec element 0.75x0.60m 21mm FF100 tec-Element

FF100 tec inside corner 3.00m 21mm FF100 tec inside corner 1.25m 21mm FF100 tec-Innenecke

1111.0 634.0 467.0 405.0 843.0 483.0 355.0 309.0 622.0 363.0 267.0 232.0 355.0 218.0 160.0 138.0 140.0 70.0 53.0 44.0

586813000 586814000 586815000 586816000 586809000 586810000 586811000 586812000 586801000 586802000 586803000 586804000 586805000 586806000 586807000 586808000 586817000 586818000 586819000 586820000

215.0 586821000 120.0 586822000

FF100 tec-Trägerrost

FF100 tec-Inneneckrost

Width: 52 cm

Width: 55 cm

FF100 tec outside corner 3.00m 21mm FF100 tec outside corner 1.25m 21mm FF100 tec-Aussenecke

Width: 110 cm

172

359.0 586823000 200.0 586824000

FF100 tec outside corner grille 3.00m FF100 tec outside corner grille 1.25m FF100 tec-Ausseneckrost

Width: 110 cm

316.0 586847000 180.0 586848000


[kg] Filler neck GF SCC

Article n°

39.0 580217000

GF-Füllstutzen SCC



18.0 588127000

[kg]

Article n°

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


(B) Prop shoe

2.1 588245000




14.2 588247000


Fastening bolt FF20

0.30 587545000

Spannbolzen FF20


Star grip nut 15.0 G


7.2 588248000


0.47 587544000

Sternmutter 15,0 G

Beam clamp Top50

1.2 580081000



Connecting pin 10cm Galvanised Length: 14 cm

Spring cotter 5mm

(A) Prop head

3.5 588244000


(B) Prop shoe

2.1 588245000


0.05 580204000

Federvorstecker 5mm

49.0 588249000


0.34 580201000


Panel strut 540



29.6 588250000



10.2 588251000


Stacking angle FF20

7.8 587547000

Aufstockwinkel FF20



0.19 586256000


173




[kg]

Article n°

Eurex 60 550

[kg] Doka coil 16mm


0.009 588633000

Doka-Coil 16mm


Article n°


42.5 582658000



21.3 582651000



12.6 587153500

Betonierkonsole L



8.6 582652000



3.9 582657000



8.5 582660000


Top scaffold bracket L painted Betonierkonsole L lackiert


12.0 587153000


29.0 582659000

Galvanised Length: 302 - 543 cm Delivery condition: separate parts G

D


14.0 580477000



G


30.4 580476000




3.7 582768000





174

0.31 588631000 Universal railing shackle

3.0 580478000




Scaffold tube 48.3mm 1.00m Scaffold tube 48.3mm 1.50m Scaffold tube 48.3mm 2.00m Scaffold tube 48.3mm 2.50m Scaffold tube 48.3mm 3.00m Scaffold tube 48.3mm 3.50m Scaffold tube 48.3mm 4.00m Scaffold tube 48.3mm 4.50m Scaffold tube 48.3mm 5.00m Scaffold tube 48.3mm 5.50m Scaffold tube 48.3mm 6.00m Scaffold tube 48.3mm .....m Gerüstrohr 48,3mm

[kg]

Article n°

4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000


Article n°

29.1 580488000


Galvanised


17.7 584373000



0.27 584375000



0.84 682002000





15.0 588620000



127.5 588377000



1.8 587548000


Length: 103 cm Follow the directions in the "Operating Instructions"!

FF20 adapter for Framax pouring platform U FF20-Adapter f. Framax-Betonierbühne U Galvanised Length: 34 cm

6.8 588381000 Dokamatic lifting strap 13.00m Dokamatic-Umsetzgurt 13,00m

Top50 adapter for Framax pouring platform U Top50-Adapter für Framax-Betonierbühne U Galvanised Width: 75 cm Height: 134 cm

18.5 588384000

10.5 586231000



27.0 586014000


175




[kg] Lifting bracket

6.2 580460000

Kranöse


Doka Safety Systems


176

Article n°

[kg]

Article n°



177

Circular formwork H20 | Timber-beam formwork | Doka Wall Systems

Circular formwork H20 The practical circular formwork for exact curves

Circular formwork H20 is used for forming exactly circular walls, as required in e.g. sewage treatment plants, for spiral ramps in car-parks and in circular tanks. All the elements are supplied to the site completely assembled, and are ready for operation as soon as the curvature has been set with the adjusting spindles. Csepel sewage treatment plant near Budapest, Hungary

178

Doka Wall Systems | Timber-beam formwork | Circular formwork H20

The easy way to form perfect curves Circular formwork H20 is a practical circular formwork system that delivers smooth, curved walls from radii of 3.50 m upward – steplessly.

Highly cost-efficient right from the very first time of use The system reduces the rental and wage costs at your site by • only needing a small number of form-ties – just one form-tie per 1.5 m² • low on-site formwork quantities, as it adapts effortlessly to any layout • the pre-assembled elements are quickly readied for use by setting the desired radius with the adjusting spindles

Radii can be continuously adjusted simply by turning spindles Circular formwork H20 stands out for great flexibility, thanks to its Circular formwork H20

• practical height grid • exact curves from a radius of 3.50 m upward • flexible, heavy-duty Dokaplex 21 mm form-ply

Rapid working and ease of handling Efficient construction workflow, as • there is only one connecting device (Adjustable clamp 10cm) • the system can easily be combined with Framax, Alu-Framax and Column formwork RS • setting the radii is easy – simply by turning spindles • radii are easy to check, using flexible templates

The practical height grid and the systematic spacing of the form-ties make it possible to form widely differing height-combinations quickly and easily.

Ladder system XS


179


System Continuously adjustable The circular formwork elements are easy to adjust – steplessly – with reference to a flexible template.

Easy to combine A special end-profile makes it easy to connect the system to other Doka formwork systems such as Framed formwork Framax Xlife or Column formwork RS.

Optimum element size-grid • Only two widths of panel (inside element 2.40 m, outside element 2.50 m) for all radii down to 3.50 m

70

120

240

300

360

• Practical height grid with 5 different heights of panel

240

180

240

240

240

240


Utilisation Radii down to 3.50 m The site-ready, pre-assembled elements (one each for the inside and outside formwork) can be continuously adjusted with reference to a flexible template, to set radii of down to 3.50 m.

Radii down to 2.50 m

Easy to adapt Circular formwork H20 easy to adapt to different radii, simply by turning the spindles – for a smooth construction workflow.

181


Even very tight radii of between 3.50 m and 2.50 m are possible, and must be planned separately.


Article list [kg]

Article n°

195.0 244.0 472.0 523.0 699.0

587820000 587821000 587822000 587813000 587823000

[kg]

Article n°

Doka Wall Circular formwork Systems H20

Circular formwork element H20 2.40x0.70m Circular formwork element H20 2.40x1.20m Circular formwork element H20 2.40x2.40m Circular formwork element H20 2.40x3.00m Circular formwork element H20 2.40x3.60m Rundschalungselement H20 2,40m


24.0 580365000


14.2 588247000



7.2 588248000


(C) Prop shoe

2.1 588245000


A

B C

Circular formwork element H20 2.50x0.70m Circular formwork element H20 2.50x1.20m Circular formwork element H20 2.50x2.40m Circular formwork element H20 2.50x3.00m Circular formwork element H20 2.50x3.60m Rundschalungselement H20 2,50m

Stacking plate for circular formwork H20 Aufstocklasche für Rundschalung H20 Galvanised Height: 62 cm

197.0 249.0 480.0 534.0 716.0

587825000 587826000 587827000 587814000 587828000


42.2 580366000


29.6 588250000


7.0 587830000


10.6 588251000


(C) Prop shoe

2.1 588245000


Adjustable clamp 10cm

3.7 587808000

Ausgleichsspanner 10cm

A


Wrench for circular formwork H20 Schlüssel für Rundschalung H20

0.70 587807000

B

Galvanised Length: 27 cm C

Template f. circular formw. H20 ...../.....mm Schablone für Rundschalung H20 ...../.....mm Weight per m2 Project-specific!

182

6.5 177020000


[kg]

Article n°

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


[kg]

Article n°

Eurex 60 550



42.5 582658000



(B) Prop shoe

2.1 588245000




14.2 588247000

8.6 582652000





7.2 588248000


18.0 582651000


3.9 582657000



8.5 582660000



29.0 582659000


(G) Fixing unit RD

1.9 587806000

Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000


(H) Bolt for prop head D25 110 (I) Linch pin 6x40 galv. DIN 11023

0.45 508244050 0.03 020401

Delivery condition: separate parts


(B) Prop shoe

2.1 588245000



29.6 588250000



10.6 588251000



3.7 582768000



Fixing unit RD

1.9 587806000

Befestigungseinheit RD Galvanised Length: 19 cm Width: 8 cm

183





Article n°

0.31 588631000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm


Article n°

4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised



[kg]

30.4 580476000




0.27 584375000




0.84 682002000




12.6 587153500

Betonierkonsole L





15.0 588620000


12.0 587153000


27.0 586014000

Framax fitting timber 2x12cm 2.70m Framax fitting timber 3x12cm 2.70m Framax fitting timber 5x12cm 2.70m Framax fitting timber 10x12cm 2.70m

3.1 4.7 7.8 15.5



Framax-Passholz 2,70m

Varnished yellow

184

176020000 176022000 176024000 176026000


[kg] Reversible ratchet 1/2"

Article n°

[kg]

Article n°

0.73 580580000

Umschaltknarre 1/2"


Box nut 24 1/2" Stecknuss 24 1/2"

0.12 580584000

Doka Safety Systems



185

Facade formwork Top 50 | Timber-beam formwork | Doka Wall Systems

Facade formwork Top 50 The high-speed formwork for hybrid constructions

Facade formwork Top 50 is used for advance casting of the slab-edges together with the in-situ columns and pre-cast parapets. This greatly simplifies and speeds up subsequent forming of the floor-slabs. HQ building of Salzburg Regional Health Insurance Fund Contractors: “ARGE Gebietskrankenkasse Salzburg” consortium

186

Doka Wall Systems | Timber-beam formwork | Facade formwork Top 50

Safe, economical forming of pre-cast facades Facade formwork Top 50 speeds up work on pre-cast facades, both with integrated and set-back CIP columns.

Fast construction progress using only small quantities of equipment Facade formwork Top 50 • speeds up work, especially where there are integrated CIP columns • utilises the pre-cast members as stop-ends • mostly consists of standard Large-area formwork Top 50 components

Very high safety Facade formwork Top 50

thanks to integrable fall protection using scaffold tubes or netting Safe construction workflow, as • work can be carried out from the safety of the floor-slab

Highly economical as no extra working and protection platforms are needed Delivered to your site ready for use • following professional pre-assembly by the Doka Ready-toUse Service

Saves on working and protection platforms

Pre-assembled ready for use

187


System There is no longer any need to make stop-ends around the edge of the slab. This brings huge savings in both time and costs.

Facade formwork Top 50 utilises the pre-cast members as stop-ends and does away with the need for working-platform railings and guard rails because fall-arrest barriers can be integrated using scaffold tubes.

188



Utilisation

Fast construction progress, no extra working and protection platforms and outstanding cost-efficiency are the defining features of Facade formwork Top 50.

Both with integrated CIP columns ...

... and with set-back CIP columns, Facade formwork Top 50 is the most economical solution on construction projects involving pre-cast facades.

189


Article list [kg]

Article n°

[kg]

Article n°

Doka Wall Façade formwork Systems Top 50

Facade waling WS10 2.50m Facade waling WU14 6.00m

50.0 580692000 189.2 580691000

Fassadenriegel

Multi-purpose waling WU12 Top50 1.50m

37.5 580020000

Steel waling WS10 Top50 0.50m Steel waling WS10 Top50 0.75m Steel waling WS10 Top50 1.00m Steel waling WS10 Top50 1.25m

10.4 15.4 20.2 25.0

Mehrzweckriegel WU12 Top50 1,50m Painted blue

Painted blue

Facade precast member clamp H Fassaden-Fertigteilklemme H

26.2 580693000


Facade precast member clamp V Fassaden-Fertigteilklemme V

Stahlwandriegel WS10 Top50

Painted blue

8.1 580694000

Fassaden-Fertigteilklemme O

Steel waling WU12 Top50 1.50m

Stahlwandriegel WU12 Top50 1,50m Painted blue


Facade precast member clamp O

580038000 580039000 580040000 580041000

37.9 580087000

4.9 580698000


Flange clamp H20

1.0 580135000

Flanschklammer H20


Facade waling connector

4.7 580695000

Fassaden-Riegelverbinder


Protective cap H20

0.36 587248000

Stirnschuh H20


Facade anchor socket 15.0

3.5 580696000

Fassaden-Ankermuffe 15,0


Eye-lug anchor 15.0 without tie rod Ösenanker 15,0 ohne Ankerstab

Lifting bracket

6.2 580460000

Kranöse


1.2 580649000


Multi-purpose waling WS10 Top50 0.50m Multi-purpose waling WS10 Top50 0.75m Multi-purpose waling WS10 Top50 1.00m Multi-purpose waling WS10 Top50 1.25m Multi-purpose waling WS10 Top50 2.50m Mehrzweckriegel WS10 Top50

Painted blue

190

10.2 14.9 19.6 24.7 48.7

580001000 580002000 580003000 580004000 580009000



13.8 580603000


[kg] Universal angle tie bracket

Article n°

4.4 580604000



[kg]

Article n°

Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000


(B) Prop shoe Connecting pin 10cm

0.34 580201000



2.1 588245000



29.6 588250000


Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm




Facade waling holder

10.6 588251000


2.3 580674000

Fassaden-Riegelhalter

Facade strut holder

2.0 580675000

Fassaden-Stützenhalter Galvanised Length: 30 cm

Plumbing strut 340 for precast members Justierstütze 340 für Fertigteile

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


18.2 588296000



(B) Prop shoe

2.1 588245000



Plumbing strut 540 for precast members 14.2 588247000



Justierstütze 540 für Fertigteile

33.3 588297000


7.2 588248000


191




[kg] Plumbing strut 340 with prop head Justierstütze 340 mit Stützenkopf

Article n°

28.0 580671000

[kg] Top scaffold bracket L painted Betonierkonsole L lackiert


Plumbing strut 540 with prop head Justierstütze 540 mit Stützenkopf

Article n°

12.0 587153000


35.2 580673000 Universal bracket 60


14.0 580477000




30.4 580476000




3.7 582768000




0.31 588631000

Universal railing shackle Galvanised Height: 20 cm


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm



12.6 587153500

Betonierkonsole L


192

3.0 580478000



4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

Galvanised

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000



Article n°

0.27 584375000



[kg] Tool box GF

Article n°

6.5 580390000



0.73 580580000


Screw-on coupler 48mm 50 Screw-on coupler 48mm 95

0.84 682002000 0.71 586013000

Anschraubkupplung


Swivel coupler 48mm

(B) (C) (D) (E) (F) (G) (H) (I) (J) (K) (L)


0.08 0.22 0.80 0.27 0.20 0.31 0.16 0.16 0.06 0.12 0.20

580577000 580587000 580897000 580590000 580581000 580582000 580583000 580598000 580576000 580584000 580575000

1.5 582560000

Drehkupplung 48mm


1.2 682004000

Normalkupplung 48mm


Reversible ratchet 3/4"

1.5 580894000

Umschaltknarre 3/4"



15.0 588620000



Box nut 50 3/4" Stecknuss 50 3/4"

0.81 581449000

Doka Safety Systems Fix-De-Fix remote uncoupling system 3150kg

27.0 586014000



193


Normal coupler 48mm

Column formwork Column formwork KS Xlife | Column formwork | Doka Wall Systems

Column formwork KS Xlife The high-speed column formwork with a folding mechanism

Wherever large numbers of rectangular columns need to be cast at speed, Column formwork KS Xlife is the best choice. The folding mechanism makes for super-short forming times. By attaching shifting-wheels, Column formwork KS Xlife can also be hand-shifted with no need for crane assistance. Football stadium in Györ, Hungary Contractors: Strabag

194

Doka Wall Systems | Column formwork | Column formwork KS Xlife

The quick and easy way to form quadratic and rectangular columns Wherever large numbers of columns, with varying cross-sections, need to be formed on time and on budget.

Rapid forming thanks to folding mechanism Gives your site a speed-boost • as the formwork is simply folded open and shut, minimising set-up and removal times • as there is no need to change the form-facing when adjusting the cross-section anywhere between 20 and 60 cm, in 5 cm increments

Reduced close-out costs thanks to the high-grade Xlife sheet

Column formwork KS Xlife

The plastic-coated Xlife sheet delivers • very high repeat-use numbers and fewer changes of form-facing • fewer places needing touching-up, thanks to special surface structure • very easy cleaning and nailability

Easy to reposition using the shifting-wheels You can reposition the Column formwork KS Xlife • by hand, i.e. without crane assistance, up to a max. formwork height of 3.60 m • in one crane cycle, thus saving crane time, for heights above 3.60 m No form-tie and frame imprints

Enhanced safety throughout the entire operation Superlative safety conditions on your site, thanks to • safe vertical access with the Ladder system XS

Ladder system XS

• safe working with the Doka column formwork platform 150/90 cm • the Platform planking KS

Xlife sheet


195

Column formwork KS Xlife | Column formwork | Doka Wall Systems

System Quick to plumb and align The positioning aid makes it possible to plumb and align the formwork easily and quickly using a nail-puller.

Clean edges The frontal triangular ledge is easy to slot into place and ensures tight, clean corners.

Long-lived Xlife sheet • Extremely high numbers of re-use cycles with superlative concreting results, for unparalleled cost efficiency and fewer changes of form-facing • No burst-off plywood chips, and less water absorbed through nail-holes, for longer service life • Special surface structure for less touching-up and reduced close-out costs • Timber-plastic composite sheet that can also be cleaned using a high-pressure washer

196


Utilisation Craneless repositioning

Imprint-free concrete finish The form-ply is screwed-on from the rear, ensuring fairfaced concrete quality that is free of screw-head imprints.

197


When shifting wheels are attached, Column formwork KS units with heights of up to 3.60 m can be wheeled and repositioned on the same level. The four Shifting wheels KS per column are easy to clamp onto the formwork and save a great deal of crane time when manually repositioning the units in the horizontal.


Article list [kg]

Article n°

[kg]

Article n°

Doka Wall Column formwork Systems KS Xlife

Xlife panel KS 3.30m

185.0 580346500

Xlife-Element KS 3,30m

Protective plate KS top

3.0 580357000

Schutzleiste KS oben


Galvanised Width: 80 cm Delivery condition: folded closed

Locking hook KS

0.83 580344000

Verschlusshaken KS


Super plate 15.0

0.91 581966000

Superplatte 15,0



140.0 580337500



Lifting ring

1.4 580340000

Umsetzring


Stacking screw KS

0.77 580345000

Aufstockschraube KS



66.0 580338500



Frontal triangular ledge KS 20 4.00m Frontal triangular ledge KS 15 4.00m Stirndreikantleiste KS

Grey



56.0 580339500



Protective plate KS

3.3 580343000

Schutzleiste KS


198

0.93 580347000 0.71 580359000

0.38 588170000


[kg]

Article n°

[kg]

Article n°


24.0 580365000

Panel strut 340

30.2 588246000


14.2 588247000

(A) Prop head

3.5 588244000



7.2 588248000


(C) Prop shoe

2.1 588245000



(B) Prop shoe

2.1 588245000



14.2 588247000



7.2 588248000


A

Galvanised Delivery condition: folded closed B


42.2 580366000


29.6 588250000



10.6 588251000


(C) Prop shoe

2.1 588245000


Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000


(B) Prop shoe

A

2.1 588245000



29.6 588250000



10.6 588251000


B

C


3.7 582768000



199


C


[kg] Prop head KS

Article n°

0.85 580342000

Stützenkopf KS

[kg] Side railing KS 0.30m Galvanised Length: 38 cm Width: 30 cm Height: 53 cm

Doka express anchor 16x125mm

0.31 588631000



Doka coil 16mm

2.6 580364000

Seitengeländer KS 0,30m


Article n°

Shifting wheel KS

15.8 580358000

Umsetzrad KS


0.009 588633000

Doka-Coil 16mm



15.0 588620000


Platform adapter KS


11.4 580341000

Bühnenanschluss KS


Doka column formwork platform 150/90cm Doka-Stützenbühne 150/90cm

211.8 588382000

Connecting pin 10cm

0.34 580201000




Doka Safety Systems

Platform planking KS

32.3 580360000

Fertigbelag KS

Timber parts varnished yellow Steel parts galvanised Length: 90 cm Width: 85 cm

Railing KS 1.00x0.85m

12.4 580363000

Fertiggeländer KS 1,00x0,85m Galvanised

200




201

Column formwork RS | Column formwork | Doka Wall Systems

Column formwork RS Perfect concrete surfaces for circular columns

Exactly circular columns, in superlative fair-faced concrete quality, are achievable using Column formwork RS. The Doka column formwork platform 150/90 cm ensures safe working here. Sewage treatment plant in Hetlingen, Germany Contractors: Wayss & Freytag

202

Doka Wall Systems | Column formwork | Column formwork RS

The steel formwork for circular column cross-sections Exactly circular columns, in superlative fair-faced concrete quality, can be achieved using Column formwork RS.

High-grade concrete finish for the most exacting requirements Precision-manufactured steel formwork for circular columns • ensures that the column cross-section is perfectly circular, even at the shell joints • exactly fitting shell joints thanks to integral centring function

Quick and easy working to give you a competitive edge Profit from the fast progress of work made possible by • integrated connectors with quick-locking feature Column formwork RS

• integrated crane-hoisting points and stacking lugs • only tool needed is a hammer

Enhanced safety throughout the entire operation Superlative safety conditions on your site, thanks to • safe vertical access with caged Ladder system XS • safe working with the Doka column formwork platform 150/90 cm

Circular-section columns, straight from Doka’s modular “construction kit” for smooth forming operations Don’t miss out on this variable formwork • available in shell heights of 25, 50, 100 and 300 cm and in diameters of 30 cm – 60 cm (custom sizes on enquiry) • shells can be repositioned and transported either one at a time or in stacks • with integrated stacking lugs that prevent the shells from slipping

The shell heights of 25, 50, 100 and 300 cm enable a height grid of 0.25 m to be achieved.


50

25

100

300

Ladder system XS

203


References

The Column formwork RS can also be combined with Framax Xlife or Alu-Framax Xlife framed formwork panels, and with Circular formwork H20 elements. Europark II, Austria Contractors: Alpine, DYWIDAG, Strabag

204

Column formwork RS


When only perfectly circular CIP columns will do, Column formwork RS is the system of choice. River Gate office building, Austria Contractors: DYWIDAG, Strabag

205


Article list [kg]

Article n°

149.0 65.0 36.0 22.5 166.0 76.0 42.0 26.0 175.0 80.7 44.9 27.7 188.0 85.0 48.0 29.0 195.0 88.0 49.0 31.5 217.0 96.5 53.0 34.2

587909000 587908000 587907000 587944000 587912000 587911000 587910000 587945000 587915000 587914000 587913000 587946000 587918000 587917000 587916000 587947000 587921000 587920000 587919000 587948000 587927000 587926000 587925000 587950000

[kg]

Article n°

Doka Wall Column formwork Systems RS

Column element RS D30 3.00m Column element RS D30 1.00m Column element RS D30 0.50m Column element RS D30 0.25m Column element RS D35 3.00m Column element RS D35 1.00m Column element RS D35 0.50m Column element RS D35 0.25m Column element RS D40 3.00m Column element RS D40 1.00m Column element RS D40 0.50m Column element RS D40 0.25m Column element RS D45 3.00m Column element RS D45 1.00m Column element RS D45 0.50m Column element RS D45 0.25m Column element RS D50 3.00m Column element RS D50 1.00m Column element RS D50 0.50m Column element RS D50 0.25m Column element RS D60 3.00m Column element RS D60 1.00m Column element RS D60 0.50m Column element RS D60 0.25m Stützenelement RS


42.2 580366000


29.6 588250000



10.6 588251000


(C) Prop shoe

2.1 588245000


A

Painted blue Ø 24 cm, 25 cm, 55 cm, 65 cm, 70 cm, 75 cm and 80 cm on inquiry!

B

C

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000



24.0 580365000


14.2 588247000



(B) Prop shoe 7.2 588248000


(C) Prop shoe

2.1 588245000


2.1 588245000



14.2 588247000


(D) Adjusting strut 120 Galvanised Delivery condition: folded closed

A

B C

206


7.2 588248000



[kg]

Article n°

Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000


(B) Prop shoe



(B) Extension Eurex 60 2.00m 2.1 588245000

42.5 582658000

29.6 588250000

8.6 582652000


(D) Connector Eurex 60 10.6 588251000


18.0 582651000





Eurex 60 550




Article n°

3.9 582657000



8.5 582660000



29.0 582659000


(G) Prop head

3.5 588244000


Column formwork RS


[kg]

Delivery condition: separate parts G

D

G


3.7 582768000



207



Article n°

0.31 588631000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm


[kg] Screw-set M16x40 DIN 933 8.8

Schraubensatz M16x40 DIN 933 8.8 Galvanised Width-across: 24 mm

Multi-purpose waling WS10 Top50 2.50m Multi-purpose waling WS10 Top50 2.75m Multi-purpose waling WS10 Top50 3.00m Multi-purpose waling WS10 Top50 3.50m Multi-purpose waling WS10 Top50 4.00m Multi-purpose waling WS10 Top50 4.50m Multi-purpose waling WS10 Top50 5.00m Multi-purpose waling WS10 Top50 5.50m Multi-purpose waling WS10 Top50 6.00m Mehrzweckriegel WS10 Top50


Article n°

0.56 582831000

48.7 54.2 60.2 68.4 79.4 89.1 102.0 112.4 118.0

580009000 580010000 580011000 580012000 580013000 580014000 580015000 580016000 580017000

51.0 60.4 71.5 82.1 92.2 102.0 112.4 122.2

580046000 580048000 580050000 580052000 580054000 580056000 580058000 580060000

Painted blue

211.8 588382000


Platform adapter RS

17.5 587940000

Bühnenanschluss RS


Bracket connection RS

Steel waling WS10 Top50 2.50m Steel waling WS10 Top50 3.00m Steel waling WS10 Top50 3.50m Steel waling WS10 Top50 4.00m Steel waling WS10 Top50 4.50m Steel waling WS10 Top50 5.00m Steel waling WS10 Top50 5.50m Steel waling WS10 Top50 6.00m Stahlwandriegel WS10 Top50

Painted blue

5.2 587941000

Konsolenanschluss RS


Super plate 15.0

0.91 581966000

Superplatte 15,0

Framax bracket 90 Framax-Konsole 90


12.5 588167000 Galvanised Width: 103 cm Height: 185 cm Delivery condition: railing included


0.69 583002000

Connecting pin 10cm

0.34 580201000






Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm


Sealing tape KS 20x5mm 10m Dichtungsband KS 20x5mm 10m

208

0.17 580348000


[kg]

Article n°

[kg]

Article n°

Doka Safety Systems

Column formwork RS


209

Column formwork Top 50 | Column formwork | Doka Wall Systems

Column formwork Top 50 The formwork for cast-in-place columns of any shape and size

Complicatedly shaped fair-faced concrete columns: just the job for Column formwork Top 50. Using only a very few standard components, this system can tackle just about any column. Berlin Brandenburg International Airport, Germany Contractors: Porr

210

Doka Wall Systems | Column formwork | Column formwork Top 50

The economical way of forming customised columns Complicated column cross-sections, large column heights, many formwork re-use cycles, tough specifications regarding the concrete finish – Column formwork Top 50 can handle them all.

Any column dimension possible thanks to modular “construction kit” system Work even more efficiently • by being able to quickly form any cross-section of column using standard components • by having optimum adaptability to any special shape • using only one splice plate for column cross-sections of up to 120 cm x 120 cm • using any form-facing, for superb concrete surfaces

Greater cost-efficiency Column formwork Top 50

thanks to flexible Doka solution Doka helps you obtain an efficient workflow on the site by giving you • advice, planning and pre-assembly from a “one-stop shop” • extremely flexible adaptability to widely differing requirements

Enhanced safety throughout the entire operation Superlative safety conditions on your site, thanks to • safe vertical access with the Ladder system XS • safe working with the Doka column formwork platform 150/90 cm

Only three different system components

Ladder system XS

Column formwork Top 50 can be face with any desired form-facing. The Ready-toUse Service will deliver even the most unusual shapes to the site, on time and ready for immediate use.


211


References Superlative site safety is ensured by the Ladder system XS in conjunction with the Doka column formwork platform 150/90 cm. Prologis Park Ebina Project, Japan Contractors: Fujita

Even complex cross-sections are no problem for Column formwork Top 50. Pre-assembly by the Doka Ready-to-Use Service guarantees absolute fitting accuracy. Terminal Tower, Linz, Austria Contractors: “ARGE Terminal Tower” consortium

212


Column formwork Top 50 consists of only three different system components and is ideal for forming large numbers of columns economically.


Prime Tower, Dubai Contractors: Al Ashram Contracting

Sharp edges, optimum concrete appearance. Thanks to the unrestricted choice of form-facing, all architectural specifications can be fulfilled. Stadium in Fröttmaning, Germany Contractors: “ARGE Stadion Fröttmaning” consortium

213


Article list [kg]

Article n°

[kg]

Article n°

Doka Wall Column formwork Systems Top 50

Multi-purpose waling WS10 Top50 1.00m Multi-purpose waling WS10 Top50 1.25m Mehrzweckriegel WS10 Top50

19.6 580003000 24.7 580004000



Painted blue

Steel waling WS10 Top50 1.00m Steel waling WS10 Top50 1.25m Stahlwandriegel WS10 Top50

20.2 580040000 25.0 580041000

Column connecting plate 6/8 Stützenlasche 6/8

Universal angle tie bracket

4.4 580604000


Mehrzweckriegel WU12 Top50

15.0 580072000


Painted blue

Multi-purpose waling WU12 Top50 1.50m Multi-purpose waling WU12 Top50 1.75m

13.8 580603000


37.5 580020000 44.2 580021000

Painted blue

Steel waling WU12 Top50 1.50m Steel waling WU12 Top50 1.75m Stahlwandriegel WU12 Top50

37.9 580087000 44.2 580088000

Painted blue

Flange clamp H20

1.0 580135000

Flanschklammer H20

Tie rod 15.0mm galvanised 1.00m Tie rod 15.0mm non-treated 1.00m Ankerstab 15,0mm 1,0m

1.4 581823000 1.4 581874000


Flange clamp G

1.1 580120000

Flanschklammer G

Wing nut 15.0

0.31 581961000

Flügelmutter 15,0 Galvanised Length: 10 cm Height: 5 cm Width-across: 27 mm


Connecting pin 10cm

0.34 580201000


Lifting bracket


6.2 580460000

Kranöse


Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm


Lifting bracket for column formwork Kranöse für Stützenschalung

Galvanised, powder-coated Length: 85 cm Width: 85 cm

214

65.0 580607000


[kg]

Article n°

Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


(B) Prop shoe

Eurex 60 550



(B) Extension Eurex 60 2.00m 2.1 588245000

42.5 582658000

14.2 588247000

8.6 582652000


(D) Connector Eurex 60 7.2 588248000


18.0 582651000





Article n°




[kg]

3.9 582657000



8.5 582660000



29.0 582659000


(G) Prop head

49.0 588249000

(A) Prop head

3.5 588244000



Panel strut 540

3.5 588244000


D


(B) Prop shoe

2.1 588245000



29.6 588250000



10.6 588251000

Length: 171 - 224 cm Galvanised Delivery condition: folded closed G


3.7 582768000



215



Article n°

0.31 588631000


Doka coil 16mm


0.009 588633000

Doka-Coil 16mm



12.6 587153500

Betonierkonsole L

3.0 580478000



Article n°


4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised



0.27 584375000




12.0 587153000 Screw-on coupler 48mm 50


0.84 682002000



Tool box GF



6.5 580390000 0.73 580580000



14.0 580477000




30.4 580476000



216

(B) (C) (D) (E) (F) (G) (H) (I) (J) (K) (L)


0.08 0.22 0.80 0.27 0.20 0.31 0.16 0.16 0.06 0.12 0.20

580577000 580587000 580897000 580590000 580581000 580582000 580583000 580598000 580576000 580584000 580575000


[kg] Assembly angle Top50

Article n°

[kg]

Article n°

7.4 580082000

Montagelasche Top50



3.5 580394000

Bandzwinge B 5,00m

Galvanised

Hole gauge Top50

2.9 580080000

Bohrplatte Top50

Painted blue Length: 17 cm Width: 15 cm Tool: Drill bit (diameter 10 mm)

Positioning rail .....m

1.8 580079000





0.22 580381000


Galvanised


0.09 582521000 0.09 582522000

Sparrenpfettenanker




Doka Safety Systems


217

Column formwork Framax Xlife | Column formwork | Doka Wall Systems

Column formwork Framax Xlife Columns from the Framax Xlife “construction kit”

Rectangular CIP columns can be formed at top speed with equipment that will in any case be available on the site. Only four universal panels are needed to achieve column cross-sections of up to 105 cm x 105 cm, in a 5 cm grid. The sturdy frames permit fresh-concrete pressures of up to 90 kN/m², allowing the formwork to be filled at high speed. Nordpan-Rubner timber building panels factory, Austria Contractors: Walter Frey

218

Doka Wall Systems | Column formwork | Column formwork Framax Xlife

The flexible way to form columns without form-ties Universal panels from the framed formwork systems are ideal for forming varied cross-sections of column in a 5 cm grid – without needing a dedicated column formwork system on the site.

Flexible, fast forming with Framax Xlife universal panels Speedy and efficient working, thanks to • column cross-sections of up to 105 cm x 105 cm • flexible adaptation in a 5 cm grid • panels are quick to assemble and reset

Reduced quantities and costs Column formwork Framax Xlife

thanks to flexibility The versatile universal panels can be used for • columns, corners, stop-ends and wall junctions • and also as Framax Xlife wall elements

Enhanced safety using Ladder system XS and column formwork platform Safety right from the start, thanks to • safe workplace access routes for climbing up and down • safe handling for attaching and detaching the formwork • safe working during pouring operations

Ladder system XS

Xlife sheet

270

330

Framax Xlife universal panels are available in widths of 90 cm and 120 cm and in panel heights of 90 cm, 135 cm, 270 cm and 330 cm.

90

135


90

120

219


References

The Alu-Framax Xlife system also has a universal panel: with a width of 75 cm, this is ideal for columns, stop-ends and corners. In this way, columns can be formed without needing any crane assistance at all. Altitude 25 residential building, Great Britain Contractors: Howard Holdings PLC/FDL

220



Reclosable holes in the form-facing, in a 5 cm grid, make the universal panels very versatile. Universal fixing bolts are used to quickly and easily assemble the panels into column cross-sections of up to 105 cm x 105 cm. Shopping centre in Vöcklabruck, Austria Contractors: “ARGE Einkaufszentrum Vöcklabruck” consortium

221


Article list [kg]

Article n°

148.0 79.3 63.0 182.6

588122500 588124500 588120500 588228500

[kg]

Article n°

Doka Wall Column formwork Systems Framax Xlife


Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000



(B) Prop shoe

2.1 588245000



14.2 588247000



225.8 116.7 91.5 276.7

588601500 588603500 588604500 588671500


7.2 588248000



Panel strut 540

49.0 588249000

(A) Prop head

3.5 588244000


Alu-Framax Xlife universal panel 0.75x2.70m Alu-Framax Xlife universal panel 0.75x1.35m Alu-Framax Xlife universal panel 0.75x0.90m Alu-Framax Xlife-Uni-Element

64.2 588322500 33.8 588324500 27.0 588326500


(B) Prop shoe

Powder-coated Corners marked in blue

2.1 588245000



29.6 588250000



10.6 588251000


Framax quick acting clamp RU Framax-Schnellspanner RU

3.3 588153400



0.60 588158000

Super plate 15.0

0.91 581966000


Superplatte 15,0


222


[kg]

Article n°

Eurex 60 550





18.0 582651000



0.31 588631000


42.5 582658000



Article n°

8.6 582652000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm



3.9 582657000


Framax bracket 90

12.5 588167000

Framax-Konsole 90



8.5 582660000



29.0 582659000

(G) Prop head

3.5 588244000


D


4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised


0.27 584375000


G




3.7 582768000



211.8 588382000


223




[kg] Framax lifting chain 4-part 3.20m Framax-Vierergehänge 3,20m

Article n°

17.0 588230000


Framax transport bolt 5kN

1.9 588621000

Framax-Transportbolzen 5kN


Framax lifting hook

10.6 588149000

Framax-Umsetzbügel




0.38 588170000

1.9 588129000

Grey


0.003 588180000


Framax plug R24.5

0.003 588181000

Framax-Abdeckstopfen R24,5 Yellow Diameter: 2 cm

Doka Safety Systems


224

[kg]

Article n°



225

Column formwork Frami Xlife | Column formwork | Doka Wall Systems

Column formwork Frami Xlife For forming columns from the Frami Xlife “construction kit”

Rectangular CIP columns can be formed at top speed with equipment that will in any case be available on the site. Only four universal panels are needed to obtain the desired column cross-section, in a 5 cm grid. The sturdy frames permit fresh-concrete pressures of up to 80 kN/m², allowing the formwork to be filled at high speed.

226

Doka Wall Systems | Column formwork | Column formwork Frami Xlife

The lightweight framed formwork for rectangular cast-in-place columns Universal panels from the framed formwork systems are ideal for forming varied cross-sections of column in a 5 cm grid – without needing a dedicated column formwork system on the site.

Flexible, fast forming with Frami Xlife universal panels Speedy and efficient working, thanks to • column cross-sections of up to 65 cm x 65 cm • flexible adaptation in a 5 cm grid • panels are quick to assemble and reset • high-grade Frami Xlife sheet and hot-dip galvanised frames


Reduced quantities and costs from maximised utilisation of the formwork The Frami Xlife universal panels have many different uses • for columns • for corners • for stop-ends • for wall junctions • or simply as Frami Xlife wall elements

Enhanced safety with the Ladder system XS Safety right from the start, thanks to

Wide range of uses

• safe workplace access routes for climbing up and down • safe handling for attaching and detaching the formwork • safe working during pouring operations • permissible fresh-concrete pressure 80 kN/m²

Ladder system XS

Xlife sheet


227

Column formwork Frami Xlife | Column formwork | Doka Wall Systems

Article list [kg]

Article n°

39.0 49.5 83.5 93.0

588402500 588407500 588484500 588416500

[kg]

Article n°

Doka Wall Column formwork Systems Frami Xlife

Frami Xlife universal panel 0.75x1.20m Frami Xlife universal panel 0.75x1.50m Frami Xlife universal panel 0.75x2.70m Frami Xlife universal panel 0.75x3.00m Frami Xlife-Uni-Element


24.0 580365000


14.2 588247000


Galvanised


7.2 588248000


(C) Prop shoe

2.1 588245000


Frami clamp

1.2 588433000

Frami-Spanner

A

Galvanised Length: 11 cm B C

Frami universal fixing bolt 5-12cm Frami-Universalverbinder 5-12cm

0.43 588479000

Frami corner connector

Frami strut head

1.4 508437002

Frami-Strebenkopf



0.40 588446000

Frami-Eckverbinder



3.7 582768000



Super plate 15.0

0.91 581966000

Superplatte 15,0


Frami plumbing strut 260



13.9 588437000

Frami-Justierstütze 260

0.31 588631000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm


Frami bracket 60

7.7 588442000

Frami-Konsole 60


228

Doka Wall Systems | Column formwork | Column formwork Frami Xlife


[kg]

Article n°

4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

[kg] Frami frame hole plug

Article n°

0.002 588444000

Frami-Ankerstopfen

Blue Diameter: 2.5 cm

Frami plug

0.003 588445000

Frami-Abdeckstopfen Yellow Diameter: 2 cm

Galvanised

Doka Safety Systems


0.27 584375000





0.84 682002000





15.0 588620000



Frami transport hook 2.5kN

0.56 588494000

Frami-Transporthaken 2,5kN


Frami lifting hook

7.5 588438000

Frami-Umsetzbügel

Galvanised Width: 15 cm Height: 21 cm Follow the directions in the "Operating Instructions"!


0.38 588170000

229

Single-sided formwork Supporting construction frame | Single-sided formwork | Doka Wall Systems

Supporting construction frame Unique in allowing continuous height adjustment up to 12.80 m

On single-sided wall formworks of up to 12.80 m in height, Doka supporting construction frames ensure that the concrete forces are safely transferred. The system incorporates a host of detailed solutions which make it easier and faster to handle in everyday practice on the site. Underground station on the U4 Hafencity line in Hamburg, Germany Contractors: “ARGE U4 Ingenieurbau” consortium

230

Doka Wall Systems | Single-sided formwork | Supporting construction frame

The safe way to form single-sided walls “Supporting construction frames” enable the concreting forces to be safely transferred by way of diagonal anchors in cases where it is not possible to tie timber-beam elements or framed formwork panels through the concrete.

Adjustable down to the last cm thanks to innovative combinability The unique “Supporting construction frame” permits continuous adjustability, thanks to its • practical attachable frame • facility for combining the “Variabel” and “Universal F” supporting construction frames

Time and cost savings Supporting construction frame

from high-speed repositioning The right repositioning solution in every case: • by crane • by travelling unit, on rails or rollers

Enhanced safety thanks to its unrivalled range of accessories Even greater safety, thanks to standardised solutions • concrete forces are safely transferred • ready-to-use platform solutions for all heights • safe vertical access routes for work inside the construction

Adjustable down to the last cm

Ladder system XS

231

Supporting construction frame | Single-sided formwork | Doka Wall Systems

System Supporting construction frame Universal F • For pour heights of up to 12.80 m • Flexible height adjustment • Tall units can be wheeled • Vertical stacking is easy and fast • Rapid adaptation to any unevenness in the ground • Pre-mounted bracing-tube couplers • Comprehensive safety accessories

“Variabel” supporting construction frame • Assembled from standard steel walings and add-on components • Easy to brace with scaffold tubes • Can be set up and moved by hand • Maximum pour-height 4 m

Single-sided walls in a single pour Combining extra-large Framax Xlife panels with the Supporting construction frame Universal F makes it possible to pour even very high walls in one continuous operation.

232


Utilisation Custom applications

up to 8.10 m

B

A

9799-208-02

up to 6 m

C D

up to 12.80 m

9739-224-02

9739-347-02

up to 10.40 m

up to 4 m

up to 4.50 m

Supporting construction frame

Positioned in the horizontal and anchored to the structure, Supporting construction frames can be used to make heavy-duty platforms for formwork assignments at lofty heights.

9739-361-01

9739-222-02

Variable vertical stacking configurations

Wall heights above 10 m

• Standard steel walings and add-on components are combined to assemble “Supporting construction frames Variabel” for heights of up to 4.00 m

• For walls of up to 10.40 m in height, the Supporting construction frame F can be stacked on top of an Attachable frame F 2.40 m.

• Pour-heights of up to 4.50 m are possible with Supporting construction frames Universal F 4.50 m

• With two Attachable frames F 2.40 m, pour heights of up to 12.80 m are possible.

• Pour-heights of up to 6.00 m are possible by adding an Attachable frame F 1.50 m • Pour-heights of up to 8.10 m are possible by adding an Attachable frame F 1.50 m or an Attachable frame F 2.00 m

233


Article list [kg]

Article n°

[kg]

Article n°

Doka Load-bearing Supporting construction Systems frame

Support. construction frame "Variable" 3.30m Abstützbock Variabel 3,30m consisting of:

187.8 580516000

Tension plate

2.5 580534000

Zuglasche


(A) Waling WU14 for supporting construction frame 99.0 580510000 Painted blue Height: 252 cm

(B) Multi-purpose waling WS10 Top50 2.00m

38.9 580007000

Painted blue

(C) Tension plate

2.5 580534000


(D) Supporting shoe

9.5 580532000


(E) Connecting pin 10cm

0.34 580201000

Multi-purpose waling WS10 Top50 1.00m Multi-purpose waling WS10 Top50 1.75m Multi-purpose waling WS10 Top50 2.00m Multi-purpose waling WS10 Top50 2.50m Multi-purpose waling WS10 Top50 2.75m Multi-purpose waling WS10 Top50 3.00m Multi-purpose waling WS10 Top50 3.50m Multi-purpose waling WS10 Top50 4.00m Mehrzweckriegel WS10 Top50

580003000 580006000 580007000 580009000 580010000 580011000 580012000 580013000

20.2 35.8 40.2 51.0 56.1 60.4 71.5 82.1

580040000 580043000 580044000 580046000 580047000 580048000 580050000 580052000

Painted blue


(F) Spring cotter 5mm

19.6 35.0 38.9 48.7 54.2 60.2 68.4 79.4

0.05 580204000


(G) Spindle strut 12 3.00m

32.0 580521000

Painted blue Length: 201 - 234 cm

(H) Screw-on coupler 48mm 50

0.84 682002000

Galvanised Width-across: 22 mm Painted blue A

Steel waling WS10 Top50 1.00m Steel waling WS10 Top50 1.75m Steel waling WS10 Top50 2.00m Steel waling WS10 Top50 2.50m Steel waling WS10 Top50 2.75m Steel waling WS10 Top50 3.00m Steel waling WS10 Top50 3.50m Steel waling WS10 Top50 4.00m Stahlwandriegel WS10 Top50

Painted blue

G H

D

C

Spindle strut 12 3.00m Painted blue Length: 201 - 234 cm

E F

Waling WU14 for supporting construction frame

99.0 580510000

(A) Steel section WU14 f. supp. constr. frame

81.0 580509000

Abstützbockriegel WU14 consisting of: Painted blue Height: 250 cm

(B) Pressure shoe

6.2 580531000


(C) Anchoring shoe

12.0 580533000

Painted blue Height: 51 cm Painted blue Height: 252 cm

Supporting shoe

9.5 580532000

Stützschuh


234

32.0 580521000

Spindelstrebe 12 3,00m

B


[kg] Spindle strut T7 305/355cm

Article n°

35.0 584327000

Spindelstrebe T7 305/355cm

[kg] Attachable frame F 1.50m

Article n°

236.0 580502000

Anbaurahmen F 1,50m


Galvanised

Attachable frame F 2.00m

451.0 580501000

Anbaurahmen F 2,00m

Formwork element connector FF20/50 Z Elementverbinder FF20/50 Z

6.0 587533000

Connecting pin 10cm

Front spindle for supp. construction frame Abstützbockspindel vorne


8.5 580508000

Galvanised

0.34 580201000



Spring cotter 5mm

Rear spindle for supp. construction frame Abstützbockspindel hinten

18.3 580515000

Galvanised

0.05 580204000

Federvorstecker 5mm


Supporting construct. frame Universal F 4.50m Abstützbock-Universal F 4,50m

306.0 580500000

Anchor waling 0.70m Anchor waling 1.95m Anchor waling 2.95m

27.0 580517000 76.3 580545000 110.0 580546000

Ankerriegel

Painted blue

Painted blue Length: 196 cm Height: 365 - 394 cm

Multi-purpose waling WU12 Top50 2.00m Multi-purpose waling WU12 Top50 3.00m Mehrzweckriegel WU12 Top50

50.0 580022000 75.7 580024000

Painted blue

Anchoring profile 0.55m

44.5 582904000

Ankerprofil 0,55m

Painted blue

235




[kg] Anchor waling positioner

Article n°

0.62 580539000

Ankerriegelhalter

[kg] Framax wedge clamp

1.5 588152000

Framax-Spannklemme



Framax supporting construct. frame connector Corner plate supporting constr. frame Ecklasche Abstützbock

44.4 580518000

Framax-Bocklasche

15.0 580506000



Facade waling WS10 2.50m

Article n°

50.0 580692000

Fassadenriegel WS10 2,50m

Painted blue

Framax supporting construct. frame bolt 36cm Framax-Bockschraube 36cm

0.62 580505000

Galvanised

Supporting construction distancer 20cm Bockdistanz 20cm

9.4 580519000


0.80 588183000



Galvanised

Attachable roller 200 Clamp for supp. constr. distancer 20cm Klemme für Bockdistanz 20cm

5.0 582920000

19.3 580538000

Ansteckrolle 200



Attachable roller 250

47.0 580537000

Ansteckrolle 250

Waling-to-bracket holder 9-15cm Riegelhalter 9-15cm

2.7 580625000


Galvanised

Waling-to-bracket holder

2.5 580526000

Keilriegelhalter

Winch with transport device


Hubwinde mit Transportroller

Painted blue Height: 127 cm Follow the directions in the "Operating Instructions"!


0.60 588158000


0.69 583002000



236

37.0 580541000


[kg] Travelling profile F 2.00m front Verfahrprofil F 2,00m vorne

Article n°

195.0 582925000

[kg] Bolting plate F 2.00m

Article n°

3.0 582933000

Schraubplatte F 2,00m



Connection plate F 2.00m

2.3 582934000

Verbindungsplatte F 2,00m


Wheel connector F 2.00m front Radanschluss F 2,00m vorne

34.0 582926000

Galvanised Length: 30 cm Width: 30 cm Height: 16.5 cm

14.0 582935000

Hubkonsole F 2,00m hinten


0.80 582927000

Klemmbacke F 2,00m



Clamping plate F 2.00m

Anschraubkupplung


3.8 582928000

Klemmplatte F 2,00m

0.84 682002000 0.71 586013000


Intermediate plate F 2,00m

6.0 582929000

Zwischenplatte F 2,00m

Swivel coupler 48mm Galvanised Width-across: 22 mm


Travelling profile F 2.00m rear Verfahrprofil F 2,00m hinten

195.0 582930000


Wheel connector F 2.00m rear Radanschluss F 2,00m hinten

1.5 582560000

Drehkupplung 48mm

44.0 582931000


4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

Galvanised


Screw-on access bracket MF75 Anschraubbühne MF75

Connection plate F 2.00m

17.0 582932000

Anschlussplatte F 2,00m

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

19.0 580669000



237


Clamping jaw F 2.00m

Lifting bracket F 2.00m rear


[kg] Swivel plate MF

Article n°

4.5 580672000

Schwenkplatte MF

[kg]

Article n°

Hexagon spanner head 46 3/4"

0.70 580512000

Extension 20cm 3/4"

0.68 580683000

Sechskantnuss 46 3/4"

Galvanised Length: 29 cm Height: 20 cm Verlängerung 20cm 3/4"

Crane sling 3.50m

8.8 580461000

Kranseilschlaufe 3,50m

Diameter: 16 cm Follow the directions in the "Operating Instructions"!

Cone spanner 20.0

3.5 581471000

Konusschlüssel 20,0


Testing truss for diagonal anchors 15.0/20.0 Prüfbock für Schräganker 15,0/20,0 Galvanised Length: 32 cm Width: 25 cm Height: 19 cm

Universal tool box 15.0

13.5 580514000


0.67 581864000


9.1 580392000

Universal-Werkzeugbox 15,0 included in scope of supply:

Spindle strut T6 100/150cm


0.73 580580000

Galvanised


(B) Fork wrench 13/17 (C) Fork wrench 22/24 (D) Fork wrench 30/32 (E) Fork wrench 36/41 (F) Ring spanner 17/19 (G) Square nut 22 (H) Box spanner 41 (I) Extension 11cm 1/2" (J) Extension 22cm 1/2" (K) Universal joint coupling (L) Nut for box spanner 19 1/2" L (M) Box nut 13 1/2" (N) Box nut 24 1/2" (O) Box nut 30 1/2" (P) Positioning cone spanner 15.0 DK

0.08 0.22 0.80 1.0 0.27 0.31 0.99 0.20 0.31 0.16 0.16 0.06 0.12 0.20 0.30

580577000 580587000 580897000 580586000 580590000 580589000 580585000 580581000 580582000 580583000 580598000 580576000 580584000 580575000 580579000

12.5 584323000



16.8 584309000


Galvanised



26.2 584325000


Galvanised


1.5 580894000

Umschaltknarre 3/4"


238


[kg] Spindle strut T7 250/300cm

Article n°

29.4 584326000


Galvanised

[kg] Spindle strut SL-1 T16 140/225cm

87.8 582872000

Spindle strut SL-1 T16 220/375cm

123.0 582874000

Spindelstrebe SL-1 T16 140/225cm Galvanised


57.5 584328000


Galvanised

Attachable frame F 2.40m

1107.0 582901000

Anbaurahmen F 2,40m


Stacking plate F 2.40m

32.5 582902000

Aufstocklasche F 2,40m

Painted blue Height: 63.5 cm

Spindle strut SL-1 T16 100/140cm


54.1 582871000

Spindle for attachable frame F 2.40m Spindel für Anbaurahmen F 2,40m

20.1 582903000


Lowering wedge 1000kN

53.5 582905000

Absenkkeil 1000kN

Painted blue Height: 18.2 - 27.2 cm

239



Article n°


[kg] Ring spanner 80

Article n°

3.8 582906000

Ringschlüssel 80

[kg] Intermediate flange for supp. constr. frame Zwischenflansch für Abstützbock


Bracing profile 2.95m

Supporting shoe WU16

8.3 582912000

Stützschuh WU16 Painted blue

Painted blue Length: 26.5 cm

Pressure shoe T7/T16 Platform profile 1.00m f. supp. constr. frame

10.7 582908000

Extension safety clamp for platform profile

1.7 582909000

Bühnenprofil 1,00m für Abstützbock Galvanised Length: 147.5 cm

Auszugsicherung für Bühnenprofil

16.2 582911000


42.5 582907000

Verschwertungsprofil 2,95m

Article n°

18.5 582913000

Druckschuh T7/T16

Painted blue Height: 72.5 cm

Multi-purpose waling SL-1 WU16 1.00m Multi-purpose waling SL-1 WU16 3.00m


Mehrzweckriegel SL-1

35.0 582877000 107.0 582888000

Painted blue

Handrail post 1.00m

3.8 584335000

Geländer 1,00m


Waling connector SL-1 WU16 0.75m

31.0 582886000

Heavy duty wheel 90kN

85.0 582921000

Riegelverbinder SL-1 WU16 0,75m Galvanised Length: 75 cm

T plate for supporting construction frame T-Lasche für Abstützbock

29.8 582910000

Schwerlastrad 90kN



Wheel connector F 2.40m

45.0 582922000

Radanschluss F 2,40m

Connecting pin SL-1 D32 100 Verbindungsbolzen SL-1 D32 100


1.0 582885000


Travelling profile bracket F 2.40m Verfahrprofil-Konsole F 2,40m


17.7 584373000


240

Galvanised Length: 28.5 cm Width: 22 cm Height: 48.2 cm

31.0 582924000


[kg]

Article n°

[kg]

Article n°

Doka Safety Systems



241

Doka Floor Systems

Doka Floor Systems The easiest way to form floor-slabs

242

Doka Floor Systems

Doka Floor Systems

Innovative products, practice-oriented formwork solutions, continual advances and ongoing new product developments are what make these systems so unbeatable. Doka Floor Systems score for their diversity and their adaptability to widely differing construction tasks. No matter whether your slab areas are large or small, straightforward or complicated, with Doka you’ll always be working the right way – and the safe way, too.

Page Tableforms Dokamatic table

244

Dokaflex table

258

Shifting appliances for tables

266

Timber-beam floor formwork Dokaflex 30 tec

280

Doka Xtra

286

Dokaflex 1-2-4

296

243

Tableforms Dokamatic table | Tableforms | Doka Floor Systems

Dokamatic table The unbeatably fast tableform that adapts perfectly to any slab

Even complex layouts such as crescent-shaped flat-slab floors were also formed economically here, using standard tables and integrated filler zones. The key factors behind the success of this build were the high efficiency of the formwork solution, the extensive planning services and the just-in-time deliveries. “Rund Vier” office and commercial building, Vienna, Austria Contractors: JV of Dyckerhoff and Widmann

244

Doka Floor Systems | Tableforms | Dokamatic table

Large areas of slab in record time, even without crane assistance Fast forming of large areas of slab can be so easy, and so safe. With Dokamatic tables, fitting standard functional components couldn’t be simpler. And this system’s adaptability to widely differing requirements on the site is another factor making it so safe, fast and unbeatable.

Shorter repositioning times as tables can be repositioned with no need for a crane Cuts labour costs by at least 50 %, thanks to • vertical repositioning with no need for a crane, regardless of the wind conditions • horizontal repositioning by just 1 person • facility for travelling ready-assembled units

Greater safety around slab-edges to protect your employees The Dokamatic table gives you very many safety advantages, such as • integrable table platforms and drop-beam solutions Dokamatic table

• swivel-mounted props making it easy to move the tables out over parapets • higher load capacity due to rigid restraint of the props

Fast, easy adaptability to engineering and geometrical requirements The versatile Dokamatic table • enables infill zones to be integrated in the system, by using insertion beams • permits stepless transitioning to Dokaflex 1-2-4 • features easily relocatable swivel-heads • can be shored using either floor props, table frames or load-bearing towers

Faster construction workflows without the crane. With the Table Lifting System TLS, tableforms are brought up to the next floor at the push of a button.


245

Dokamatic table | Tableforms | Doka Floor Systems

System System dimensions with a “grid” logic • 4 rentable standard formats, for optimum adaptation to the site situation • pre-assembled table grille for facing with any desired form-ply • on-time delivery of the ready-assembled Dokamatic tables to the site

Dokamatic swivel-head 40 • for rigid restraint of the floor prop • floor prop can be swivelled and locked in 1 working position and 2 idle positions, for safe, fast working • the tables can be optimally adapted to the structure simply by relocating the swivel-head in the steel primary beam

Strong system components for reducing your close-out costs With their field-proven “top” quality, the Doka formwork sheets, “H20 top” beams and “Eurex top” props ensure reliability and a long service life. Also, the flexurally rigid link with the tableform superstructure increases the load capacity of the “Eurex top” floor props by 10 kN – from 20 kN to 30 kN in the case of a “Eurex 20 top” prop, and from 30 kN to 40 kN in the case of a “Eurex 30 top” prop.

246


No Content !!

Adapting the props

Dokamatic table

Some simple steps and just a few blows of the hammer are all it takes to fix, change or remove the props. This integrated quick-acting prop connector thus makes it possible to adapt the tableforms very quickly to all different jobsite tasks.

Tilting back the props…

…including locking function

The tilting mechanism of the Dokamatic swivel-head 40 is very easy to operate.

To enable the tables to be lifted out across parapets and railings unobstructed, the props can be locked at an angle of either 75° (as shown in picture) or 90°.

247


Utilisation Integrated closures for reducing labour and equipment costs • Dokamatic insertion beams are used to integrate infill zones into the system. These insertion beams are pushed in or out as needed, and provide the support surfaces for the formwork sheeting. • The infill zones and the tables are repositioned together, which saves even more time.

Safety around floor-slab edges • The Dokamatic table platform is fixed directly onto the Dokamatic table, providing excellent workplace safety. • The fold-down railings on the Dokamatic table platform allow the Dokamatic table to be moved in under alreadycast slabs, and to be shifted in one piece with the platform • Safe platforms with widths of up to 1.50 m

No need for extra working and protection platforms The Dokamatic table platforms are located directly on the work-deck level and so ensure the very highest safety. This does away with the need for extra working and protection platforms on the building – and for the time-consuming erection work that this would require.

248


Height adjustment

Dokamatic table

For slab heights of up to approx. 7.00 m, the applicational range of the Dokamatic table can be extended by 1.50 m with the Dokamatic table frame. For slab heights of over 7.00 m, the Dokamatic table can easily be combined with the Load-bearing tower Staxo 40 or the Load-bearing tower Staxo 100.

Integral adaptation at slab-edges

Logistics and transport

• Simple, fast forming of downstand beams with the Dokamatic floor beam plate, for shifting the downstand-beam formwork and the Dokamatic table in one piece

Thanks to their compact design, the Dokamatic tables can be loaded onto a truck on top of one another in a very space-saving way, making for improved logistics and reduced shipping costs.

• The floor beam plate lets you form downstand beams of up to 60 cm in height (in a 5 cm grid)

249


References

With a slab area totalling nearly 80,000 m², “Siemens City Vienna” is currently the biggest construction project being undertaken for the Siemens Group anywhere in the world. For the extensive in-situ concreting works on this site, the contracting JV of Porr and Strabag is relying on the streamlined formwork technology of the Dokamatic table to achieve shorter repositioning times. Siemens City Vienna office location, Austria Contractors: JV of Porr and Strabag

250

Dokamatic table


Today’s widespread trend towards perfectly stage-managed “shopping worlds” is also impacting upon the architecture. With a gross floor area in excess of 95,000 m², the VÁrena (for which the Dokamatic table and Staxo load-bearing tower 100 systems from Doka are in use) is one of the biggest retail developments underway anywhere between Vienna and Munich. VÁrena shopping centre, Vöcklabruck, Austria Contractors: Strabag, Alpine, DYWIDAG

251


Article list [kg]

Article n°

515.0 656.0 480.0 600.0

586200000 586201000 586202000 586203000

[kg]

Article n°

Doka Floor table Dokamatic Systems

Dokamatic table 2.50x4.00m 21mm Dokamatic table 2.50x5.00m 21mm Dokamatic table 2.00x4.00m 21mm Dokamatic table 2.00x5.00m 21mm Dokamatic-Tisch


8.0 586096000


12.7 586086400


14.3 586087400


17.4 586088400


21.6 586089400


32.3 586090400


48.0 586139000

Height: 92 - 150 cm

Height: 148 - 250 cm Height: 173 - 300 cm Height: 198 - 350 cm Height: 223 - 400 cm Height: 298 - 550 cm

Dokamatic table 2.50x4.00m 27mm Dokamatic table 2.50x5.00m 27mm Dokamatic table 2.00x4.00m 27mm Dokamatic table 2.00x5.00m 27mm Dokamatic-Tisch

Doka formwork sheet 3-S plus 21mm 9.7/200cm Doka formwork sheet 3-S plus 21mm 9.7/250cm Doka formwork sheet 3-S plus 21mm 20/200cm Doka formwork sheet 3-S plus 21mm 20/250cm Doka-Schalungsplatte 3-S plus 21mm


Dokamatic table grille 2.50x4.00m Dokamatic table grille 2.50x5.00m Dokamatic table grille 2.00x4.00m Dokamatic table grille 2.00x5.00m Dokamatic-Tischrost

252

560.0 685.0 522.0 625.0

586204000 586205000 586206000 586207000

2.0 2.5 4.2 5.3

186109000 186110000 186107000 186108000


Galvanised


12.9 586086000


15.3 586087000


17.8 586088000


22.2 586089000


34.6 586090000


2.5 3.1 5.2 6.5

418.0 536.0 402.0 508.0

187052000 187053000 187050000 187051000

586208000 586209000 586210000 586211000

Height: 172 - 300 cm Height: 197 - 350 cm Height: 227 - 400 cm


Galvanised


[kg]

Article n°


12.8 586092400


16.4 586093400


20.7 586094400


24.6 586095400


29.1 586119400



Galvanised

[kg] Dokamatic swivel head 40

Article n°

17.1 586214000

Dokamatic-Schwenkkopf 40


Dokamatic table platform 1.00/2.00m Dokamatic table platform 1.00/2.50m Dokamatic-Tischbühne

92.0 586218000 103.0 586217000

Steel parts galvanised Timber parts varnished yellow Delivery condition: folded closed

14.8 586092000


16.7 586093000


20.5 586094000


24.9 586095000


29.2 586119000



Dokamatic platform bracket 1.00m Dokamatic-Bühnenkonsole 1,00m

19.5 586227000


Galvanised

Dokamatic platform extension 0.50/2.00m Dokamatic platform extension 0.50/2.50m Dokamatic-Bühnenverbreiterung

31.0 586220000 34.3 586219000

Steel parts galvanised Timber parts varnished yellow

Removable folding tripod 1.20m Stützbein 1,20m

20.7 586145000

Galvanised Height: 120 cm Delivery condition: folded closed

Dokamatic extension profile 0.50m

Dokamatic-Verbreiterungsprofil 0,50m Galvanised Length: 49 cm

Dokamatic platform profile 1.00m Dokamatic-Bühnenprofil 1,00m

6.0 586228000

11.0 586221000

Galvanised

Dokamatic table waling 12 4.00m Dokamatic table waling 12 5.00m Dokamatic-Tischriegel

122.5 586212000 154.0 586213000

Painted blue

Universal end-shutter support 30cm Universal-Abschalwinkel 30cm

1.0 586232000


253

Dokamatic table



[kg] Doka floor end-shutter clamp Doka-Deckenabschalklemme

Article n°

12.5 586239000

[kg] Dokamatic strut connection

Article n°

1.3 586215000

Dokamatic-Stützenanschluss



Dokamatic scaffold connection Dokamatic-Gerüstanschluss

3.4 586216000


End-shutter shoe

1.6 586257000

Abschalschuh


Dokamatic table frame 1.50m Dokamatic-Tischrahmen 1,50m

59.8 586224000

Galvanised

End-shutter tie rod 15.0 15-40cm Abschalanker 15,0 15-40cm

0.91 586258000


Doka mobile scaffold tower Z Doka-Fahrgerüst Z consisting of:

(A) (B) (C) (D) (E) (F) (G) (H) (I) (J) (K)

Attachable frame Z 1.00m Attachable frame Z 2.00m Railing frame Z 1.00m Handrail post Z 1.80m Platform Z with manhole flap 1.80m Platform Z without manhole flap 1.80m Cross board Z 1.35m Longitudinal board Z 1.80m Diagonal brace Z 2.00m Horizontal brace Z 1.80m Triangular bracket Z

6.7 11.3 4.1 6.5 17.5 17.0 4.0 5.1 3.0 2.8 5.3

586016000 586017000 586021000 586022000 586023000 586024000 586025000 586026000 586027000 586028000 586029000

Diagonal cross 9.150 Diagonal cross 9.200 Diagonal cross 9.250 Diagonal cross 9.300 Diagonal cross 12.150 Diagonal cross 12.200 Diagonal cross 18.100

5.2 6.6 8.0 9.0 5.7 6.9 6.1

Diagonalkreuz

582773000 582774000 582775000 582323000 582612000 582614000 582620000

Galvanised

(not illustrated)

(L) Guide roller Z D200mm (M) Entrance step bow Z (N) Platform diagonal strut Z

7.1 586030000 2.5 586031000 2.5 586032000

(not illustrated)

(O) Ballast Z

10.0 586033000

(not illustrated) D

Aluminium Follow the directions in the "Instructions for assembly and use"!

C

F

E

G

Dokamatic insertion beam 1.95m Dokamatic insertion beam 2.45m Dokamatic-Einschubträger

H

8.0 183054000 10.0 183045000

Varnished yellow

A I

B

J

M L

254

Supporting head H20 DF

0.77 586179000

Haltekopf H20 DF



[kg] Dokamatic table Staxo spindle connector

Staxo-Spindelanschluss Dokamatic-Tisch Galvanised Length: 20.7 cm

Dokamatic front wood strip 4x8cm 2.60m Dokamatic-Stirnholz 4x8cm 2,60m

Article n°

3.9 582347000

[kg] Dokamatic floor beam plate 60cm Dokamatic-Unterzugslasche 60cm

Article n°

21.1 586226000


4.2 183046000

Varnished yellow

Dokamatic end-shutter unit 50cm Dokamatic-Abschaleinheit 50cm

16.8 586223000


Spring locked connecting pin 16mm Federbolzen 16mm

0.25 582528000


Framax universal corner waling T ledge 21/42 2.00m

0.34 580196000


Framax-Eckklemmschiene

12.8 588151000


Grey

Dokamatic edge clamp 0.70m Dokamatic-Randklemme 0,70m

3.9 586222000


9.1 587532000



Formwork element connector FF20/50 Z Elementverbinder FF20/50 Z

0.19 586256000


6.0 587533000


Lashing strap 5.00m Beam clamp Top50

1.2 580081000


2.8 586018000

Zurrgurt 5,00m

Yellow


Connecting pin 10cm

0.34 580201000





Spring cotter 5mm

0.31 588631000

0.05 580204000

Federvorstecker 5mm


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm


255

Dokamatic table

Galvanised


[kg] Plumbing strut 340 with prop head Justierstütze 340 mit Stützenkopf

Article n°

28.0 580671000


3.7 582768000



Article n°



0.73 580580000

Umschaltknarre 1/2"


Plumbing strut 540 with prop head Justierstütze 540 mit Stützenkopf

35.2 580673000


Box nut 30 1/2"

0.20 580575000

Stecknuss 30 1/2"


You will find shifting appliances for tables in the section headed "Doka Floor Systems - Shifting appliances for tables".


17.7 584373000


Doka Safety Systems


3.5 580394000

Bandzwinge B 5,00m

Galvanised

Plastic mallet 4kg

4.5 586097000

Kunststoffhammer 4kg Blue Length: 110 cm

256


Dokamatic table


257

Dokaflex table | Tableforms | Doka Floor Systems

Dokaflex table The tried-and-tested high-speed tableform

Dokaflex tables speed up construction workflows on large areas of slab. Even the most complex layouts, downstand beams and varying room heights can easily be dealt with by Dokaflex tables. Donaufelderstrasse housing development, Vienna, Austria Contractors: Swietelsky

258

Doka Floor Systems | Tableforms | Dokaflex table

The safe right choice for large areas of slab Dokaflex tables are easy and practical to set up and can be shifted and adapted very quickly. This makes them a cost-effective and efficient way of carrying out large-area slab projects. Of course, Dokaflex tables are fully combinable with Dokamatic tables.

Lower labour costs thanks to fast repositioning Speedy and efficient working, due to • ergonomical, safe operations using Doka shifting appliances • facility for travelling ready-assembled units • horizontal repositioning by just 1 person • craneless vertical repositioning using the Table Lifting System TLS

Perfect adaptability to any requirement Flexible, safe working because • ready-to-use tables are supplied for all structure geometries Dokaflex table

• infill zones can be integrated into the system by using insertion beams • can be combined with Dokamatic tables and Dokaflex 1-2-4 • the tableforms are designed for the very greatest stability and load capacity

Minimised close-out costs thanks to long service life The use of high-quality system components prolongs the service life of this sturdy table. This reduces close-out costs to a minimum.

Faster construction workflows without the crane. With the Table Lifting System TLS, tableforms are brought up to the next floor at the push of a button.


259


References

The T-Center St. Marx complex in Vienna has a 21,000 m² footprint and was built with skewed floor-slabs and walls, nested building elements and distinctively styled concrete columns. 8350 m² of Dokaflex tables kept work moving ahead swiftly throughout this project. T-Center St. Marx, Austria Contractors: Porr, Wiener Betriebs- und Baugesellschaft

260

Dokaflex table


27,500 m² of office space completed were at the “Campus M” office and technology centre in Munich in only 14 months – using Dokaflex tables in various shapes and sizes, all the way up to exactly fitting trapeze-shaped custom formats. To deal with the varying gradients in the spiral ramp of the car-park, the Doka “Ready-to-Use” Service JIT-delivered exactly fitting Dokaflex tables to the site. “Campus M” office and technology centre, Germany Contractors: JV of Alpine-Mayreder and Habau

261


Article list [kg]

Article n°

385.0 470.0 317.0 386.0

586052000 586053000 586050000 586051000

[kg]

Article n°

Doka Floor Dokaflex table Systems

Dokaflex table 2.50x4.00m 21mm Dokaflex table 2.50x5.00m 21mm Dokaflex table 2.00x4.00m 21mm Dokaflex table 2.00x5.00m 21mm Dokaflex-Tisch


12.9 586086000


15.3 586087000


17.8 586088000


22.2 586089000


34.6 586090000



Galvanised

Dokaflex table 2.50x4.00m 27mm Dokaflex table 2.50x5.00m 27mm Dokaflex table 2.00x4.00m 27mm Dokaflex table 2.00x5.00m 27mm Dokaflex-Tisch


405.0 485.0 337.0 411.0

586054000 586055000 586056000 586057000

2.5 3.1 5.2 6.5

187052000 187053000 187050000 187051000


12.8 586092400


16.4 586093400


20.7 586094400


24.6 586095400


29.1 586119400



8.0 586096000


12.7 586086400


14.3 586087400


17.4 586088400


21.6 586089400


32.3 586090400

Height: 92 - 150 cm




Galvanised

Galvanised


14.8 586092000


16.7 586093000


20.5 586094000


24.9 586095000


29.2 586119000



Galvanised

262


[kg] Dokamatic insertion beam 2.45m Dokamatic-Einschubträger 2,45m

Article n°

10.0 183045000

[kg] Universal end-shutter support 30cm Universal-Abschalwinkel 30cm

Article n°

1.0 586232000


Doka floor end-shutter clamp Table head 20

16.5 586085000

Tischkopf 20

Doka-Deckenabschalklemme


Galvanised Powder-coated, blue Length: 41 cm Width: 33 cm Height: 30 cm

Table head 30

12.5 586239000

18.5 586078000

Tischkopf 30

Galvanised Powder-coated, blue Length: 44 cm Width: 25 cm Height: 30 cm

Spring cotter 5mm

End-shutter shoe Galvanised Height: 13.5 cm

0.05 580204000

Federvorstecker 5mm

1.6 586257000

Abschalschuh


Abschalanker 15,0 15-40cm

Intermediate head DF

3.6 586058000

Zwischenkopf DF



H20 screw-on bracket for formwork sheets Connection unit DF 20/30

0.93 586084000

Spanneinheit DF 20/30

Schalhaut-Schraubwinkel H20

0.19 586256000




0.91 586258000

0.77 586179000

Haltekopf H20 DF

Lashing strap 5.00m


Beam screw S 8/60

2.8 586018000

Zurrgurt 5,00m

Yellow

0.06 580116000


Beam connection plate H20



0.08 586263000

Gurtverbinder H20

0.31 588631000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm


263

Dokaflex table

End-shutter tie rod 15.0 15-40cm


[kg] Framax universal corner waling Framax-Eckklemmschiene

Article n°

12.8 588151000

[kg] Center bit DF 30

Article n°

0.10 586081000

Zentrumsbohrer DF 30


Retaining plate 15.0

1.8 586073000

Jochplatte 15,0


3.5 580394000

Bandzwinge B 5,00m Galvanised Length: 17 cm Width: 12 cm Height: 11 cm


Galvanised

0.003 588180000


Plastic mallet 4kg

Blue Diameter: 3 cm


4.5 586097000

Kunststoffhammer 4kg Blue Length: 110 cm

17.7 584373000



3.7 582768000




4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised

Nut for box spanner 19 1/2" L

0.16 580598000

Box nut 13 1/2"

0.06 580576000


0.73 580580000

Hülsennuss 19 1/2" L

Stecknuss 13 1/2"


0.84 682002000




T ledge 21/42 2.00m

0.34 580196000


Grey

264

Umschaltknarre 1/2"



Article n°

[kg]

Article n°

42.0 586151000



33.6 586168000

Anklemm-Radsatz B

Painted blue


Dokaflex table

You will find shifting appliances for tables in the section headed "Doka Floor Systems - Shifting appliances for tables".

Doka Safety Systems


265

Shifting appliances for tables | Tableforms | Doka Floor Systems

Shifting appliances for tables Intelligent solutions for fast, safe repositioning

The Table Lifting System TLS is the easy, safe and quick way of transporting tableforms from one storey up to the next – or even next-but-one – storey. The electromechanical drive takes only 20 seconds to raise each tableform to the floor above. Ando Building, Basle, Switzerland Contractors: Implenia

266

Doka Floor Systems | Tableforms | Shifting appliances for tables

Horizontal and vertical repositioning made easy With Doka shifting appliances, slab-forming operations can be accomplished even faster. By making the crane unnecessary for both the horizontal and vertical repositioning operations, they simplify and optimise the logistics for the entire site, by doing away with unproductive (meaning costly) waiting times. The craneage saved here is then available for use elsewhere, which accelerates the entire site workflow. This saves on labour costs and boosts the contractors’ competitiveness.

Faster construction workflows with intelligent, crane-independent solutions Downtimes waiting for the crane are now a thing of the past • site logistics optimised by reducing the number of cranes and the crane times • self-climbing Table Lifting System works completely independently and with no need for the crane Shifting appliances for tables

• non-stop repositioning operations possible both when the TLS is stood on the ground and when it is used as a climbing unit suspended from the floor-slab

Superlative safety thanks to standardised safety systems The safest method of working, for all structures • ergonomic, safe working, from ground level • safe vertical repositioning of tables without crane assistance, up to wind speeds of 72 km/h • crew protected at all times by safety railings in place on all sides

Boosting efficiency with the innovative Doka shifting appliances Fast working always pays, and can slash costs at your site • the tables can be positioned quickly and easily, in a few simple steps • table areas of up to 12.5 m² can be shifted by just one man • craneless vertical repositioning of tableforms up to the next floor in only 20 seconds

267


Horizontal repositioning DoKart The new DoKart is a “high-performer” whose innovative design perfectly suits it for the rough-and-tumble of everyday work on the site. • safe, ergonomically comfortable shifting of Doka tableforms by just one man • compact unit featuring high manoeuvrability for fast, easy workflows • high load capacity of 2000 kg • its big wheels, generous ground clearance and solid baseplate make it very rugged and reliable

The DoKart stands out for its great ease of operation, which ensures swift and easy workflows. • The DoKart’s ability to move 90° sideways, and to rotate around its centreline, cuts the distances it needs to cover and makes it even easier and quicker to travel the tables. • Work is speeded up still further by the high lifting speed. It takes only 1 second to raise the tableform 8 cm, taking it immediately to the right height for its next time of use.

Doka shifting trolley with attachable drive unit • For craneless horizontal repositioning of up to 12.5 m² of formwork, together with accessories, by only one man • With the Shifting trolley DF, Dokamatic tables can be hydraulically lowered and travelled, swiftly and safely. The clamp-on Attachable drive unit DF allows Dokamatic tables to be travelled with minimal effort.

268


Vertical repositioning by crane Transport fork DM 1.5t (adjustable)


The Transport fork DM 1.5t (adjustable), with a carrying capacity of 1500 kg, is supplied to the site folded closed. The 4 different forkwidth adjustments give the fork the ideal fit for any table format and usage situation. A latch-type anti-slide-off guard enables the jib to be moved in under the table without hindrance, and then ensures complete safety while the table is being lifted.

Dokamatic lifting strap…

…and loading platform

The Dokamatic lifting strap 13.00 m can be used for hoisting tableform superstructures and ready-to-use tables. The 13 m long strap is designed so that the crew can easily and safely fix it and detach it when working from ground level.

Using the Dokamatic lifting strap, the Dokamatic tables can be quickly lifted off the loading platform and up to the next level.

269


Vertical repositioning without the crane Tables can be lifted from the first storey upwards The Table Lifting System TLS sets a brand-new benchmark for craneless vertical repositioning of tableforms. It makes a major contribution towards optimising the site logistics, and is designed to provide the very highest workplace safety. The Table Lifting System TLS can also be stood on the ground, making it possible to start repositioning tables right from the very first storey.

Fast repositioning, with no idle times The Table Lifting System TLS makes possible a non-stop repositioning cycle which accelerates the entire construction sequence • no more time lost waiting for the crane • repositioning can continue even in high winds of up to 72 km/h • the automatic operation mode allows efficient repositioning at the push of a button.

Extremely high safety in every phase of the work Proven site-hoist technology, with multiple safeguards, ensures the very highest safety during repositioning of the Doka tableforms. • TLS is installed on the structure by certified Doka site foremen • is robustly anchored to the structure • inward-opening landing-level safety gates and safety button on every storey • slip-proof, weathering-resistant platform decking for high stability

270


No Content !!

Tables can be lifted on structures of any height


Only a few simple steps are needed to modify the TLS and turn it into a climbing unit that is suspended from the floorslab. As soon as the TLS is hung into place and fixed, you can start work right away on lifting the Dokamatic tables up to the next floor. In this way, even the tallest buildings can be formed safely and quickly, independently of both wind conditions and crane availability, using Doka tableforms.

Speeds up the construction cycle The Table Lifting System TLS saves precious crane time. This frees up the crane for other work, in turn speeding up the whole progress of construction. What is more, by making the site independent of the wind conditions, the TLS makes a double contribution towards speeding up the work. Table repositioning operations can now continue undisturbed even in windier conditions – and still in complete safety. Manpower can be deployed very efficiently, and fast construction progress achieved, with the interoperable shifting appliances. These make it possible for the tableforms to be travelled to and from the TLS quickly and easily, by just one man.

Crane-independent raising of the Table Lifting System TLS As well as the crane-lifted version of the TLS that is suspended from the slab, the TLS can now also be used as a self-climbed system for any height of structure. The self-climbing solution delivers even more crane-time savings and safety on the site, as the TLS can now be “jumped” 100 % automatically. The selfclimbing TLS is the perfect add-on to Doka tableforms and to the protection screens at the slab-edges. This equipment line-up is the ideal slab formwork system for tall structures. Alternatively, where sufficient craneage is available the TLS can also be structure-guided and raised by crane – in any weather.

271


References TLS assignment in Abu Dhabi. The Table Lifting System TLS is being used in the construction of the headquarters of the Abu Dhabi Securities Exchange in the United Arab Emirates. Due to the extremely large floor-area, totalling 285,000 m², and to the limited available craneage, four TLS units are in use here for moving the floor-slab formwork higher. Abu Dhabi Financial Centre, United Arab Emirates Contractors: Oger

The non-stop repositioning cycle, with no wasteful and costly downtimes, and the high standard of safety were the winning arguments that convinced main contractors Oger Abu Dhabi.

272


The structure shell, with a gross floor area of around 65,000 m², was erected within the required deadline in only 9 months. A combination of Dokamatic tables and Dokaflex proved ideal as the floor-slab formwork. Construction operations were also speeded up by two new Table Lifting Systems TLS.


MIRA district centre and shopping mall, München-Nordheide, Germany Contractors: Hochtief

On the Nordheide development, Hochtief used the system to supplement the cranes in critical areas where craneage was in short supply. Using the Table Lifting System TLS also allowed the cranes to be dismantled at an earlier stage. This made it possible to start forming the outdoor facilities sooner.

273


Article list [kg]

Article n°

[kg]

Article n°

Doka Floor Shifting appliances Systemsfor tables

DoKart

1500.0 586265000

DoKart included in scope of supply:

(A) Brace stirrup 8

Stacking frame DF Galvanised Length: 134 cm Width: 130 cm Height: 75 cm

2.7 582751000

4 pcs. Galvanised Width: 19 cm Height: 46 cm Width-across: 30 mm Yellow Length: 173 cm Width: 133 cm Height: 154 - 324 cm Follow the directions in the "Operating Instructions"!

Extension set DoKart

Alu stacking frame DM 2.25m Alu-Aufsatzrahmen DM 2,25m

59.2 586238000

Aluminium Length: 187 cm Width: 128 cm Height: 225 cm Follow the directions in the "Operating Instructions"!

32.0 586266000

Auslegersatz DoKart

82.0 586079000

Aufsatzrahmen DF


Shifting trolley DF

566.0 586080000

Umsetzwagen DF included in scope of supply:

(A) Positioning lever for shifting trolley DF (B) Brace stirrup 8

6.0 586063000 2.7 582751000

4 pcs. Galvanised Width: 19 cm Height: 46 cm Width-across: 30 mm

Transport fork DM 1.5t adjustable Umsetzgabel DM 1,5t verstellbar


Galvanised Length: 181 cm Width: 130 cm Height: 154 - 303 cm Follow the directions in the "Operating Instructions"!

Vertical extension DM 1.5t 3.30m

Extension for shifting trolley DF Ausleger für Umsetzwagen DF

40.0 586015000

1134.0 586233000

Vertikalverlängerung DM 1,5t 3,30m Galvanised Height: 352 cm

240.0 586235000


Extension clamp H20 for fork 1.5t Aufsatzklemme H20 für Gabel 1,5t

Attachable drive unit DF Andockantrieb DF

274


512.0 586062000 Painted blue Length: 100 cm Width: 100 cm Height: 130 cm Follow the directions in the "Operating Instructions"!

4.5 586236000

Extension profile H20 for fork 1.5t Aufsatzprofil H20 für Gabel 1,5t


34.1 586237000


[kg] Lifting extension bracket DF 1t Ausleger DF 1t

Article n°

263.0 586068000

[kg] Lifting hook DF

Lifting extension bracket DF 1.5t Ausleger DF 1,5t

475.0 586064000



Table Lifting System TLS Basic unit TLS

2336.0 586301000

Basiseinheit TLS

Length: 431 cm Width: 242 cm Height: 274 cm Follow the directions in the "Operating Instructions"!

220.0 586069000 245.0 586070000 274.0 586071000

Gabel DF 1t

Galvanised Length: 411 cm Height: 58 cm Follow the directions in the "Operating Instructions"!

Transport fork DF 1.5t 0.90m Transport fork DF 1.5t 1.30m Transport fork DF 1.5t 2.00m Gabel DF 1,5t

480.0 586065000 520.0 586066000 540.0 586067000

Galvanised Length: 638 cm Height: 71 cm Follow the directions in the "Operating Instructions"!


10.5 586231000



Lifting platform TLS centre 3.00x1.60m Hubbühne TLS mitte 3,00x1,60m

310.0 586307000

Height: 139 cm

Lifting platform TLS back 3.00x1.60m Hubbühne TLS hinten 3,00x1,60m

376.0 586308000

Height: 139 cm

Protective grating TLS 1.80m Schutzgitter TLS 1,80m

22.0 586334000


27.0 586014000


Protecting metal sheet TLS right Protecting metal sheet TLS left Schutzblech TLS

12.0 586309000 12.0 586310000

Painted yellow Length: 85 cm Width: 32 cm Height: 73 cm

275


Transport fork DF 1t 0.90m Transport fork DF 1t 1.30m Transport fork DF 1t 2.00m

5.9 586077000

Umsetzbügel DF


Article n°


[kg] Lifting mast TLS 1.50m

Article n°

82.0 586328000

Hubmast TLS 1,50m

[kg] Lifting mast anchoring TLS strut Hubmastverankerung TLS Strebe

Abstützprofil TLS 5,15m

22.0 586331000

Galvanised Length: 153.5 cm Width: 50 cm

Galvanised

Supporting profile TLS 5.15m

Article n°

210.0 586317000

Galvanised

Lifting mast anchoring TLS mast connection

15.0 586332000

Base profile TLS 2.14m

28.0 586312000

Hubmastverankerung TLS Mastanschluss Galvanised Length: 72.6 cm Width: 66 cm

Bodenprofil TLS 2,14m

Galvanised

Pressure strut TLS 3.70m

70.0 586318000

Druckstrebe TLS 3,70m

Strut for base profile TLS

11.8 586313000

Strebe für Bodenprofil TLS


Galvanised

Beam for landing level safety gate TLS 0.40m Träger für Etagentüre TLS 0,40m

Floor support TLS 0.40m


39.0 586315000

Deckenauflager TLS 0,40m

35.0 586319000


Landing level safety gate TLS with handle Etagentüre TLS mit Griff

Adjusting device TLS

10.0 586336000

Justiereinheit TLS


Cable routing TLS

2.0 586333000

Kabelführung TLS


Lifting mast anchoring TLS cross bar 0.40m Hubmastverankerung TLS Traverse 0,40m Galvanised Length: 450 cm

276

92.0 586329000

Length: 153 cm Height: 126 cm

33.0 586321000


[kg] Landing level safety gate TLS w. limit switch Etagentüre TLS mit Endschalter

Article n°

32.0 586322000

[kg] Doka 4-part chain 3.20m

15.0 588620000



Length: 153 cm Height: 126 cm

Switch box TLS ground control

Schaltkasten TLS Bodensteuerung Height: 53 cm

Article n°

7.0 586323000

Tool box TLS

17.0 586337000

(A) Combination wrench 8

0.03 586343000

Werkzeugbox TLS consisting of: 2 pcs.

(B) Combination wrench 10

0.04 586342000

2 pcs.

(C) Combination wrench 13

0.06 586341000

2 pcs.

Switch box TLS landing level safety gate Schaltkasten TLS Etagentüre

7.0 586324000

(D) Combination wrench 17 (E) Combination wrench 19

Height: 53 cm

0.16 586340000

2 pcs.

0.14 582837000

2 pcs.

(F) Combination wrench 22

0.20 582838000

2 pcs.

0.25 582839000

2 pcs.

(H) Combination wrench 30

0.43 582840000

2 pcs.

Control cable TLS 20.0m blue Control cable TLS 20.0m red Steuerkabel TLS

Bar for limit switch TLS

4.0 586303000 4.0 586304000

5.0 586325000

Endschalterschiene TLS


(I) Reversible ratchet 3/4"

1.5 580894000


(J) Box nut 50 3/4" (K) Universal cone spanner 15.0/20.0

0.81 581449000 0.90 581448000


(L) Nut for box spanner 24 1/2" L (M) Extension 20cm 3/4" (N) Set of ball-head hexagon-socket screw keys (O) Slot-screw screwdriver 0.6x3.5 (P) Slot-screw screwdriver 1x5.5 (Q) Box spanners 1/2" set of 29

0.30 0.68 0.60 0.20 0.20 5.6

586364000 580683000 586346000 586344000 586366000 586345000

N P

O Q

Lifting cross bar TLS

M

19.0 586327000

Hebetraverse TLS


Torque wrench TLS 75-400Nm

Drehmomentschlüssel TLS 75-400Nm Length: 69 cm

Lifting beam TLS

2.2 586338000

62.0 586326000

Hebeträger TLS


277


(G) Combination wrench 24


[kg] Maintenance toolbox TLS

6.1 586369000

Wartungs-Werkzeugbox TLS consisting of:

(A) (B) (C) (D) (E) (F) (G) (H) (I)

Grease cartridge TLS Filling press TLS Thickness gauge set 0.05-1.00mm Pliers for external circlips 40-100mm Water pump nut pliers 250mm Screw dr. f. recessed-head scr. PZ 2 Combination wrench 14 Digital multimeter TLS Dummy plug TLS 4 poles

Brake-disc pull-off tool TLS D200 Scheibenabzieher TLS D200

Height: 27 cm Width-across: 22 mm

278

Article n°

0.46 0.93 0.06 0.32 0.32 0.15 0.09 0.22 0.04

586368000 586367000 586350000 586348000 586347000 586351000 586349000 586353000 586352000

4.3 586370000

[kg]

Article n°



279

Timber-beam floor formwork Dokaflex 30 tec | Timber-beam floor formwork | Doka Floor Systems

Dokaflex 30 tec Versatile hand-set system with exceptionally low costs-per-use

High-performance hand-set formwork system combining the new and innovative system component “Beam I tec 20” with the “Eurex 30 top” floor prop.

280

Doka Floor Systems | Timber-beam floor formwork | Dokaflex 30 tec

High load capacity for materials-optimised use on the site By lowering your equipment and labour costs, this system will lead to a marked rise in your site’s cost-efficiency, ensuring low costs-per-use.

Labour-cost savings from new, intelligent system components Now you can cut costs even more! • up to 1/3 fewer floor props – meaning that much less time is needed for resetting and levelling • far fewer separate parts to be moved – so the workflows are even quicker

Reduced equipment costs thanks to maximum product optimisation These advantages are “tops”

Dokaflex 30 tec

• much lower equipment costs for the same commissioning quantity • longer service life and lower close-out costs with the new “I tec 20” beam and the “Eurex 30 top” floor prop

Perfect logistics thanks to optimised system development Benefit right across the board! • based on existing system components • reduced storage and transport volumes • multi-functional system components that can also be used in other Doka formwork solutions

Floor prop Eurex top

Beam I tec 20

281

Dokaflex 30 tec | Timber-beam floor formwork | Doka Floor Systems

Article list [kg]

Article n°

[kg]

Article n°

Doka Floor Dokaflex 30Systems tec


12.8 586092400


16.4 586093400


20.7 586094400


24.6 586095400


29.1 586119400



4-way head H20

4.0 586170000

Vierwegkopf H20


Spring locked connecting pin 16mm

Galvanised

Federbolzen 16mm

0.25 582528000



0.77 586179000

Haltekopf H20 DF


U-head 12.5cm

1.2 586171000

Kopfgabel 12,5cm


14.8 586092000


16.7 586093000


20.5 586094000


24.9 586095000


29.2 586119000




Bracing clamp B

1.4 586195000

Verschwertungsklammer B Painted blue Length: 36 cm

Galvanised


1.0 586232000


Beam forming support 20 Removable folding tripod

15.6 586155000

Stützbein

6.9 586148000

Balkenzwinge 20



Extension for beam forming support 60cm Balkenaufsatz 60cm

Galvanised

Lowering head H20

6.1 586174000

Absenkkopf H20


282

4.4 586149000



Article n°

12.5 586239000


3.7 582768000



Article n°


Alu beam fork H20

2.4 586182000

Alu-Trägergabel H20

Aluminium Powder-coated yellow Length: 176 cm

End-shutter shoe

1.6 586257000

Abschalschuh


Stripping lever DF 1.20m

2.7 586158000

Ausschalhebel DF 1,20m

Powder-coated yellow


0.91 586258000


44.0 586157000

Mobilgerüst DF

Lever extension DF 1.20m

2.0 586159000

Hebelverlängerung DF 1,20m Aluminium Length: 195 cm Width: 80 cm Height: 290 cm


Doka beam I tec 20 3.90m Doka beam I tec 20 4.50m Doka beam I tec 20 4.90m Doka beam I tec 20 5.90m

22.6 26.1 28.4 34.2

Doka-Träger I tec 20


42.0 586151000

188007000 188008000 188009000 188010000

Varnished yellow Varnished grey


Doka beam H20 top N 2.65m Doka beam H20 top N 2.90m Doka beam H20 top N 3.30m

13.8 189013000 15.0 189014000 17.0 189015000

Doka-Träger H20 top N

Varnished yellow


33.6 586168000

Anklemm-Radsatz B

Painted blue

Doka beam H20 top P 2.65m Doka beam H20 top P 2.90m Doka beam H20 top P 3.30m

14.3 189703000 15.6 189704000 17.7 189705000

Doka-Träger H20 top P

Varnished yellow

283

Dokaflex 30 tec

Wheel-around scaffold DF

Dokaflex 30 tec | Timber-beam floor formwork | Doka Floor Systems

[kg]

Article n°

Dokadur panel 21 200/50cm Dokadur panel 21 250/50cm Dokadur panel 21 200/50cm BS Dokadur panel 21 250/50cm BS

11.0 13.8 11.0 13.8

186083000 186081000 186083100 186081100


13.5 16.9 13.5 16.9

187170000 187168000 187170100 187168100

Dokadur-Paneel 21

Dokadur-Paneel 27

Doka Safety Systems


284

[kg]

Article n°

Dokaflex 30 tec


285

Doka Xtra | Timber-beam floor formwork | Doka Floor Systems

Doka Xtra The high-speed hand-set system with integrated “stripping logic”

Triangular building, site hemmed in by existing buildings, crane-time bottlenecks, tight deadlines – this was the “specification sheet” for the new office building for publishers Jahreszeiten Verlag in Hamburg. The hand-set Doka Xtra system, with its quick-lowering feature and clearly defined method of working right from the outset, was what decided the award of this contract. Office building for Jahreszeiten Verlag publishing house, Germany Contractors: Ed. Züblin

286

Doka Floor Systems | Timber-beam floor formwork | Doka Xtra

Straightforward, easy-to-understand workflow This value-for-money, high-speed system has a pre-defined stripping sequence which boosts efficiency and evens out the site crew’s workload. Any type of form-facing can be used, enabling all architectural wishes regarding the concrete surface to be met.

Reduced on-site formwork quantities thanks to its integrated “stripping-logic” Doka Xtra lets you work swiftly and economically, by: • allowing you to strike and re-use approx. 75 % of the equipment at an early stage • having only 4 different system components, all engineered to work together perfectly • low commissioning quantity and fast repositioning

Greater cost-efficiency because the system uses only a small number of – highly practical – different components Start benefiting from the advantages of Doka Xtra right away! • easy workflows • optimises the site crew’s workload • efficient site logistics (only 1 length of beam) Doka Xtra

Maximised number of re-use cycles thanks to the system’s high-grade components The well-proven Doka system components will give you very high numbers of repeat uses. High quality and durability are what make all the difference!


The advantages are plain to see: the bulk of the formwork equipment can be struck ahead of time and re-used immediately in the next casting section.

Dokadur panel

Beam H20 top

287


System Doka Xtra head The Doka Xtra head has a quick-lowering function to minimise damage during stripping, and ensures absolute stability while the formwork is being struck.

Floor prop Eurex top The first-ever floor prop with an impact protector from Doka • unbeatably durable, due to impact protector • light and safe, thanks to new lightweight design • easy to back off, using integral quick-lowering feature • quick height adjustment, helped by numbered holes

Beam H20 top Up to 3 times the lifespan, thanks to built-in shock absorber • long life unmatched by any other beam, thanks to its integral shock absorber • fast, safe formwork set-up by referring to markings on the flanges • beams can be labelled – deters theft and uses the beams as an advertising vehicle • its innovative ends give it an innovative edge!

Dokadur panel Re-use cycles maximised by all-round edge protection • cuts costs with option to either purchase or rent • very high number of re-use cycles achieved by all-round edge protection and special surface sealing • can be turned into an advertising vehicle individally labelled with your name

288


Utilisation Early striking The Doka Xtra floor system permits early striking, and so speeds up the whole workflow.

Initial situation

Step 1

Step 2

Folding tripods and intermediate props are removed

Floor-slab formwork is lowered using the Doka Xtra head

Step 3

Step 4

The secondary beams, and most of the formwork sheets, are removed

The primary beams are removed. All the system components that have been removed are now available for forming a new section of floor-slab. The temporary reshoring stays in place until the concrete has attained sufficient load-bearing strength.

Integrated stripping-logic With its built-in quick-lowering function, the Xtra head makes forming operations even faster, with even less wear-and-tear on the equipment, and keeps the props – and thus the whole system – stable during formwork removal.

289

Doka Xtra

Floor slab with Doka Xtra formwork still in place


References Doka Xtra predefines the formwork-stripping operation, and needs only a small number of system components. This makes for uncluttered jobsites and fast, safe slab-forming. Rho housing development, Milan Contractors: P.F.B, Unionbau

A total of 18,500 m² of Doka Xtra floor-slab system was in action at this site. Doka handrail clamps were mounted to safeguard the slab-edges.

290


Fast, safe working – this is what sets Doka Xtra apart. Accommodation to columns or to the special geometry of individual rooms is achieved simply by telescoping the formwork beams.

Doka Xtra

Rho housing development, Milan Contractors: P.F.B, Unionbau

Doka Xtra reduces the commissioning quantities. Around 75 % of the equipment can be removed early and used in the next casting section. This cuts costs on the site.

291


Article list [kg]

Article n°

[kg]

Article n°

Doka Xtra Floor Systems


8.0 586096000


14.8 586092000


12.7 586086400


16.7 586093000


14.3 586087400


20.5 586094000


17.4 586088400


24.9 586095000


21.6 586089400


29.2 586119000


32.3 586090400

Height: 92 - 150 cm





Galvanised Galvanised

Removable folding tripod Doka floor prop Eurex 20 250

12.9 586086000


15.3 586087000


17.8 586088000


22.2 586089000


34.6 586090000



15.6 586155000

Stützbein


Doka Xtra head

Galvanised

9.7 586108000

Doka Xtra-Kopf



0.77 586179000

Haltekopf H20 DF


12.8 586092400


16.4 586093400


20.7 586094400


24.6 586095400


29.1 586119400







1.0 586232000


Galvanised

Beam forming support 20

6.9 586148000

Balkenzwinge 20


292

0.25 582528000


[kg] Extension for beam forming support 60cm Balkenaufsatz 60cm

Article n°

4.4 586149000


3.7 582768000


Galvanised


Alu beam fork H20 Doka floor end-shutter clamp Doka-Deckenabschalklemme

Article n°

12.5 586239000

2.4 586182000





2.7 586158000



End-shutter shoe

1.6 586257000

Abschalschuh


Lever extension DF 1.20m Abschalanker 15,0 15-40cm

0.91 586258000



Doka beam H20 top N 2.65m Handrail post T 1.80m

17.7 584373000


13.8 189013000

Doka-Träger H20 top N 2,65m

Varnished yellow

Galvanised

Doka beam H20 top P 2.65m

14.3 189703000

Doka-Träger H20 top P 2,65m

Varnished yellow


44.0 586157000

Mobilgerüst DF

Aluminium Length: 195 cm Width: 80 cm Height: 290 cm


11.0 13.8 11.0 13.8

186083000 186081000 186083100 186081100


13.5 16.9 13.5 16.9

187170000 187168000 187170100 187168100

Dokadur-Paneel 21

Dokadur-Paneel 27

293

Doka Xtra

End-shutter tie rod 15.0 15-40cm

2.0 586159000

Hebelverlängerung DF 1,20m



Article n°

42.0 586151000



33.6 586168000

Anklemm-Radsatz B

Painted blue

Doka Safety Systems


294

[kg]

Article n°

Doka Xtra


295

Dokaflex 1-2-4 | Timber-beam floor formwork | Doka Floor Systems

Dokaflex 1-2-4 The fast, versatile hand-set system

The key factor behind the decision to use the hand-set Dokaflex 1-2-4 system on this residential and commercial development was the fast, safe way in which the system is set up, yet while offering complete flexibility. Residential and commercial development in Bratislava, Slovakia Contractors: Metrostav

296

Doka Floor Systems | Timber-beam floor formwork | Dokaflex 1-2-4

No compromises when it comes to layout and concrete finish Dokaflex 1-2-4 is the fast, versatile floor-slab formwork for any desired layout. The quantities can easily be computed using a slide-rule, so no detailed formwork planning work is needed. Any type of form-facing can be used, enabling all architectural wishes regarding the concrete surface to be met.

Safe and fast to set up thanks to pre-defined system grid With Dokaflex 1-2-4, you’ll be working faster and more safely • only 2 different lengths of beam • the markings on the beams make it easy to set up, with an easy-to-see safety check

Adaptability to all layouts thanks to flexible grid The flexible floor-slab formwork grid for

Dokaflex 1-2-4

• any shape of layout – downstand beams and floor extensions can easily be solved “within the system” • perfect adaptability to columns and walls • optimising for different slab thickness • shoring filigree slabs

Highly cost-efficient thanks to the use of long-lived system components Designed for perfect interoperability, the system components give you • very high numbers of re-use cycles • reduced close-out costs • simplified site logistics • first-rate concrete surfaces


Dokadur panel

Beam H20 top

297


System Floor prop Eurex top The first-ever floor prop with an impact protector from Doka • unbeatably durable, due to impact protector • light and safe, thanks to new lightweight design • easy to back off, using integral quick-lowering feature • quick height adjustment, helped by numbered holes

Beam H20 top Up to 3 times the lifespan, thanks to built-in shock absorber • long life unmatched by any other beam, thanks to its integral shock absorber • fast, safe formwork set-up by referring to markings on the flanges • beams can be labelled – deters theft and uses the beams as an advertising vehicle • its innovative ends give it an innovative edge!

Dokadur panel Re-use cycles maximised by all-round edge protection • cuts costs with option to either purchase or rent • very high number of re-use cycles achieved by all-round edge protection and special surface sealing • can be turned into an advertising vehicle individally labelled with your name

298


Utilisation Here’s how easily the system works 1-2-4 – these are the maximum spacings for setting-up Dokaflex 1-2-4. Triangular marks on the beams serve as a built-in “measuring tape”. • 1 mark = maximum spacing of secondary beams • 2 marks = maximum spacing of props

Dokaflex 1-2-4

• 4 marks = maximum spacing of primary beams

Doka floor end-shutter clamp

A clean solution for downstand beams

This quick and easy system solution for stop-ends now provides even greater safety at the edges of floor-slabs, and greater flexibility, with a choice of different attachment methods, types of stop-end and ways of safeguarding slab edges.

The Beam forming support 20 lets you quickly and accurately adjust the formwork for downstand beams, right down to the last millimetre. To do this, the Beam forming support is simply placed onto the secondary beams and tightened with a few blows of the hammer. This automatically pulls the side-formwork tight, for clean concrete faces.

299


References The floor slabs are being formed here by the site crew using the versatile, streamlined Dokaflex 1-2-4 hand-set system. This makes it a very simple, troublefree job to adapt the floor-slab formwork to the curving layout of the typical storeys. Residential complex in Liesing, Austria Contractors: Bilfinger Berger

Dokaflex 1-2-4 is easy to adapt to any layout, simply by telescoping the primary and secondary beams. In this way, even varying slab geometries can be cleanly formed, needing only comparatively small formwork commissioning quantities. Mosque in Duisburg, Germany Contractors: Kissel-Rapid

300


To construct the slab floors on this exclusive housing development, contractors Quintessa Construction opted for “materials-optimised” deployment of the versatile hand-set formwork Dokaflex 1-2-4, and are profiting from rapid construction progress and high surface quality.

Dokaflex 1-2-4

Housing development, California, USA Contractors: Quintessa Construction

Dokaflex 1-2-4 floor-slab formwork scores for being very quick and easy to set up, in a regular work sequence.

301


Article list [kg]

Article n°

[kg]

Article n°

Doka Floor Dokaflex 1-2-4 Systems


8.0 586096000


14.8 586092000


12.7 586086400


16.7 586093000


14.3 586087400


20.5 586094000


17.4 586088400


24.9 586095000


21.6 586089400


29.2 586119000


32.3 586090400

Height: 92 - 150 cm





Galvanised Galvanised


11.7 586134000


13.0 586135000


15.3 586136000


19.1 586137000


12.9 586086000



15.3 586087000



17.8 586088000



22.2 586089000

Height: 227 - 400 cm Doka-Deckenstütze Eco 20


34.6 586090000



Galvanised

Galvanised


12.8 586092400


16.4 586093400


20.7 586094400


24.6 586095400


29.1 586119400



Removable folding tripod

15.6 586155000

Stützbein


Galvanised

Lowering head H20

6.1 586174000

Absenkkopf H20


302


[kg] 4-way head H20

Article n°

4.0 586170000

Vierwegkopf H20




Article n°

12.5 586239000


0.25 582528000


End-shutter shoe 0.77 586179000

Haltekopf H20 DF



U-head 12.5cm

1.2 586171000

Kopfgabel 12,5cm

Universal-Abschalwinkel 30cm


44.0 586157000

Mobilgerüst DF


Universal end-shutter support 30cm

0.91 586258000


1.4 586195000

Verschwertungsklammer B



Bracing clamp B

1.6 586257000

Abschalschuh


Dokaflex 1-2-4


1.0 586232000



Beam forming support 20


6.9 586148000

Balkenzwinge 20

42.0 586151000


Extension for beam forming support 60cm Balkenaufsatz 60cm

Galvanised

4.4 586149000 Bolt-on castor set B

33.6 586168000

Anklemm-Radsatz B

Painted blue

303



Article n°

3.7 582768000


[kg]

Doka Safety Systems

Galvanised Length: 75.5 cm You will find working and protection platforms, guardrail systems and access systems in the section headed "Doka Safety Systems".

Alu beam fork H20

2.4 586182000




2.7 586158000



Lever extension DF 1.20m

2.0 586159000

Hebelverlängerung DF 1,20m


Doka beam H20 top N 2.65m Doka beam H20 top N 3.90m

13.8 189013000 20.0 189017000

Doka-Träger H20 top N

Varnished yellow

Doka beam H20 top P 2.65m Doka beam H20 top P 3.90m

14.3 189703000 20.8 189707000

Doka-Träger H20 top P

Varnished yellow


11.0 13.8 11.0 13.8

186083000 186081000 186083100 186081100


13.5 16.9 13.5 16.9

187170000 187168000 187170100 187168100

Dokadur-Paneel 21

Dokadur-Paneel 27

304

Article n°

Dokaflex 1-2-4


305


Doka Climbing Systems The safe way to great heights

306



Doka’s modular system, based on its decades-long experience of widely differing construction tasks, means that it can deliver the right climbing technology solution across the entire architectural spectrum. For both crane-lifted and crane-independent solutions, the principle is always the same: The very highest standard of safety, combined with extremely high cost effectiveness and easy, safe handling. The right Doka solution is a key factor in obtaining a fast construction workflow.

Page Automatic climbing formwork Platform SCP

308

Automatic climbing formwork SKE

314

Automatic climbing formwork Xclimb 60

320

Cooling-tower formwork SK175

326

Crane-lifted climbing formwork Guided climbing formwork Xclimb 60

332

Climbing formwork MF 240

336

Climbing formwork 150 F

346

Climbing formwork K

352

Dam formwork

358

Shaft platform

366

307

Automatic climbing formwork Platform SCP | Automatic climbing formwork | Doka Climbing Systems

Platform SCP The self-climbing forming and working platform for high-rise cores

Topping out at an imposing 425 m, the Marina 101 high-rise tower is one of the most spectacular developments currently underway in Dubai. Once completed, the 101-storey tower will be one of the tallest residential buildings in the world. Marina 101, United Arab Emirates Contractors: TAV Construction

308

Doka Climbing Systems | Automatic climbing formwork | Platform SCP

Sophisticated technology for a professional construction workflow The Platform SCP was developed as an efficient and safe way to construct high-rise cores. It has room for all the site equipment needed, and is enclosed on all sides for safe, weathershielded working, even at very great heights. After pouring, the formwork for an entire storey is raised by powerful hydraulic cylinders from one casting section to the next.

Maximum safety for the entire site All operations can be carried out safely and quickly • on the SCP’s large, fully enclosed workspace • because the climbing scaffold is anchored to the concrete at all times • as the whole “site” is repositioned hydraulically with just one lift • with the integrable Ladder system XS

Rapid working in a controlled sequence Optimised formwork concept for fast forming-times Platform SCP

• formwork is suspended for quick and easy set-up and removal • all the formwork for an entire storey is raised independently of the crane • equipment containers, stair towers and concrete placing booms are all integrated • service loads can stay on the platforms while these are being raised

Superlative cost-efficiency for your high-rise core A cost-effective solution is ensured by

Ladder system XS

• the tie-rod-free suspension method for the system, based on re-useable steel boxes • the practice-oriented project planning provided by Doka Stair tower

Doka climbing technology

High Expectations

309

Platform SCP | Automatic climbing formwork | Doka Climbing Systems

System Core climbs ahead In this construction method, the core zone (lift shafts, stairwells) climbs ahead of the floor-slabs. “De-linking” the different building components in this way speeds up work, while providing excellent protection against the weather.

Slab and walls cast in one pour The characteristic feature of this method of construction is that the slab and walls are cast in one single pour – for maximum speed and economy.

Perfect logistics, complete ease of operation The high service loads that are possible on the Platform SCP save storage space on the site. For even faster cycle times, the reinforcement operations can also be carried out above the platform. The system makes it possible to suspend working platforms that reach deep down into the shafts, enabling the crew to start carrying out finishing-jobs while the concreting works are still underway.

310


Utilisation The forming machine (A) Openings as needed in the working platforms, for equipment-handling or for installing stairways (B) Safe access routes, thanks to the flexibility with which stair towers can be used (C) Equipment and tool containers can easily be installed. This optimises the infrastructure. (D) A concrete placing boom can be integrated into the formwork concept, and raised with the Platform SCP.

Platform SCP

No Content !!

Upwards at the push of a button

Ample space and safety, at any height

Together with the working platform, timber-beam or framed formworks are raised to the next casting section in a single lift, by powerful hydraulic cylinders.

The generous striking-distances and ingenious platform system permit “Safe. Fast. Efficient.” working, just like on the ground.

311

Platform SCP | Automatic climbing formwork | Doka Climbing Systems

References The fully railed-in platform provides the very maximum in safety, even right in the middle of the city. “Mediapark Köln”, Cologne, Germany Contractors: Hochtief, Heitkamp

Stringent requirements were made in respect of this structure, and space at the city-centre site in Dortmund was extremely limited. Both sets of problems were solved perfectly by using two SCP platforms. RWE GAS Tower, Germany Contractors: Heijmans Oevermann

312


The Saturn Tower’s structure shell is already a most imposing sight. Many different Doka formwork systems are in action here, among them the innovative Platform SCP for the central shaft core of the building.

Platform SCP

Saturn Tower, Austria Contractors: “ARGE Saturn Tower” consortium

The Platform SCP’s high-load storage area and integrated equipment and tool containers accelerate the construction workflow very significantly. “Business Tower Nürnberg”, Germany Contractors: “ARGE Nürnberger Versicherung” consortium

313

Automatic climbing formwork SKE | Automatic climbing formwork | Doka Climbing Systems

Automatic climbing formwork SKE The crane-independent climbing formwork for structures of any shape and height

The 227 m tall in-situ concrete core and the punctuated facade of the Prime Tower are both being built at record speed using the efficient Automatic climbing formwork SKE. Doka equipment is also in service for the cast-in-place concrete floor slabs. Prime Tower, Dubai Contractors: Al Ashram Contracting

314

Doka Climbing Systems | Automatic climbing formwork | Automatic climbing formwork SKE

Fast cycle times, huge flexibility and utmost cost-efficiency For every type of structure, the modular design concept of the crane-independent Automatic climbing formwork SKE provides an efficient solution for achieving weatherindependent construction workflow and maximum crew safety.

Maximum safety in all phases of the work The safe way to climb to great heights, because • the climbing scaffolds are anchored to the concrete at all times • of the wide working platforms, enclosed on all sides • the climbing operations can be managed with complete precision using radio remote control


• the Ladder system XS or a stair tower can be integrated to provide safe workplace access

The very highest cost-efficiency for your project A cost-effective solution is ensured by • the easy way in which the system accommodates varying structure geometries and inclinations • the practice-oriented project planning provided by Doka

Rapid working in a controlled sequence Flexible cycling • as even large formwork gangs can be raised in tandem, independently of the crane • even in windier conditions

Ladder system XS

• because service loads can stay on the platforms while these are being raised • because it is possible to integrate concrete placing booms

Stair tower


High Expectations

315


System

Automatic climbing formwork SKE50 plus

Automatic climbing formwork SKE100

Automatic climbing formwork SKE50 plus, with a load capacity of 5 tonnes per bracket, is the ideal solution for many different types of climbing assignment. This novel, innovative system is the perfect way of forming high-rise cores, bridge piers and pylons, and also building-facades.

The high load capacity of 10 tonnes per bracket and the tall formwork-platform scaffolds allow work to proceed simultaneously, making it possible to “de-link” the forming and rebar operations. The brackets are extremely strong, which permits wide, variable spacing and also makes it possible to lift concrete placing booms.

Safe choice, right system The Automatic climbing formwork SKE is definitely the “safe” choice of system. Its wide, fully railed-in working platforms, which can be completely enclosed over the entire area if desired, give your site the ultimate in safety.

316


Utilisation The self-climbing shaft formwork

20 automatic climbers at the push of a button Each hydraulic unit can simultaneously raise as many as 20 automatic climbers up to the next casting section.

317


The “Automatic climbing formwork SKE50 plus shaft” system gives a huge boost to the speed of craneless forming operations on insideshafts. Optimum adaptability, straightforward formwork operation, combinability with the Stripping corner I, re-useable anchoring components – these are just some of the many advantages of this novel system.


References This cable-stayed bridge over the River Suir is 465 m long and has a 108 m high pylon and a 400 m span, making it the biggest bridge of its type in all of Ireland. River Suir Bridge, Ireland Contractors: Dragados

Inspired by an Arabian desert flower, the architectural form of the world’s tallest building meant that the formwork needed to be highly adaptable. In turn, the extremely tight construction schedule necessitated a perfectly thought-out utilisation plan. Burj Khalifa, United Arab Emirates Contractors: Samsung, Besix and Arabtec

318


For the first time, a cablestayed bridge has broken the magic 1000 m span barrier, with a 306 m tall pylon.


Sutong ChangJiang Highway Bridge, China Contractors: CHEC Construction

Soaring to 160 m above Milan, the two high-rise towers of the administrative seat of the Lombardy regional government are the tallest buildings in Italy. Altra Sede di Regione Lombardia, Italy Contractors: Consorzio Torre

319

Automatic climbing formwork Xclimb 60 | Automatic climbing formwork | Doka Climbing Systems

Automatic climbing formwork Xclimb 60 The all-round self-climbing system for use in building construction

The in-situ concrete core of the 240 m tall Ocean Financial Centre is being “climbed” using the high-performing Xclimb 60 automatic climbing formwork, in a five-day cycle. To ensure the very greatest workplace safety during the slab-forming operations, the top four storey levels at any one time are enclosed by the self-climbing Xclimb 60 protection screen. Ocean Financial Centre, Singapore Contractors: Obayashi Corporation, Woh Hup

320

Doka Climbing Systems | Automatic climbing formwork | Automatic climbing formwork Xclimb 60

Self-climbing, modular and versatile Automatic climbing formwork Xclimb 60 is a dual-use crane-lifted or self-climbing system that can be cost-effectively deployed anywhere in the high-rise construction field.

Huge flexibility thanks to the innovative, modular system Benefit from the system’s multi-use capability • for walls, for facades or as a protection screen • and from the option of lifting the system either by crane or as a self-climbed system using manually relocatable hydraulic lifting appliances


• variable platforms that allow perfect adaptation to the geometry of the structure

High standard of safety for your site crew Safety is “built in” to all phases of the work, as • the guided repositioning operation is independent of the weather • enclosures can easily be constructed with materials that are adapted to the requirements • the platforms are sized to the ideal width for practical working • the Ladder system XS can easily be integrated

Simple modular design concept based on a practical “construction-kit” system Save time and money because of • the high degree of pre-assembly • the way the system simplifies planning, utilisation and handling

Ladder system XS

• the facility for leaving service loads in place on the platforms even while these are being repositioned

Protection screen Xclimb 60


High Expectations

321


System


Simply self-climbing

The system is self-climbed up to the next casting section using portable hydraulic components. Finishing-work platforms can be attached anywhere on the scaffold.

Lightweight, quick-mount hydraulic cylinders with a lifting mechanism reliably push up the entire climbing scaffold – complete with the formwork – until the next climbing cam is pushed past the “Guiding shoe” and automatically latches into it. To do this, each hydraulic cylinder is simply placed onto the respective “Guiding shoe”.

Outstanding workplace safety Integrable ladderways and manholes provide safe access routes between the working platforms. When designing climbing formwork solutions, the Doka planning professionals integrate all safety accessories, tailoring them to the construction project in hand.

322


Utilisation Easy to get right first time

Protection screen Xclimb 60 The full-area enclosure around the uppermost levels of the building enables all work to be carried out in complete safety, protected from all climatic influences. An integrable loading platform, or the Table Lifting System TLS, makes easy and safe work of repositioning floor-slab formwork, tools and other materials.

323


The Xclimb 60 system is so user-friendly that after a brief familiarisation phase supervised by a Doka site foreman, the site crew quickly “get it” and can then work entirely unaided.


References Yet another building on which Automatic climbing formwork Xclimb 60 ensured the utmost safety and straightforward, fast working, for rapid construction progress. Multipurpose building for Severn Trent Water, Great Britain Contractors: Concentral

This new combined-cycle gas turbine (CCGT) plant was built to help supply Austria’s electricity needs with minimum environmental impact. The CIP walls of the 48 m high tower were formed using the innovative Automatic climbing formwork Xclimb 60. Timelkam combined-cycle gas turbine power plant, Austria Contractors: Alpine Mayreder, Porr

324


The refuse and sewagesludge incineration plant in Krefeld is being enlarged with a new refuse and slag bunker and a 53 m tall stairwell. To ensure reliable forming of the 4 m high casting cycles in a weekly rhythm, Automatic climbing formwork Xclimb 60 was used in conjunction with shaft platforms in the stairwell core.


Enlargement of refuse and sewage-sludge incineration plant in Krefeld, Germany Contractors: Rostek & Pesch

The site crews of Sunway Construction are forming the cores of two 40-storey office buildings – 4G10 and 4G11 – using the safe, versatile Automatic climbing formwork Xclimb 60. The cast-in-place concrete floor slabs and a large number of drop beams are being constructed using adaptable, large-area Dokamatic tables. Government buildings 4G10 and 4G11, Malaysia Contractors: Sunway Construction

325

Cooling tower formwork SK175 | Automatic climbing formwork | Doka Climbing Systems

Cooling-tower formwork SK175 The self-climbing formwork for cooling towers

An overall height of 117 m, wall thicknesses of between 18 cm and 125 cm, and 62 casting steps – these are the impressive key data of this colossal natural draught cooling tower in Damāvand. To counteract the very low winter temperatures in this region, the formwork was fitted with insulation. Damāvand cooling tower, Iran Contractors: Tosee Siloha Co.

326

Doka Climbing Systems | Automatic climbing formwork | Cooling tower formwork SK175

For building cooling towers, performance is what counts This cooling-tower formwork is a fully mechanised, self-climbing large-area formwork system. It maximises rationalisation and minimises manual labour – after a short familiarisation period, the crew will soon be accomplishing the casting sections in a 1-day cycle.

Maximum safety for your site crew Safety in all phases of the work • even at great heights in strong winds, as the formwork is always firmly attached to the structure • by means of telescopic working platforms – these are railed-in and gapless even while climbing is in progress, and so provide a safe working environment at all times • thanks to optimally adapted platform widths and integrated ladder systems Cooling tower formwork SK175

Rapid working in a controlled sequence Optimised formwork concept for fast forming-times • large-area formwork gangs, making the system much simpler to operate and clean • inclination of whole scaffold can be adjusted from one central spindle • built-in reinforcement holders in the scaffold, making it a quick and easy job to place the reinforcement

Very high cost-efficiency for your cooling tower A cost-effective solution is ensured by • all-round platforms that permit “de-linkage” of operational sequences • very small number of form-tie points per square metre • consistently high concrete quality, thanks to the steel form-facing • large-area formwork gangs for a casting-section height of 1.5 m • the practice-oriented project planning provided by Doka


327


System Cooling-tower formwork SK175 This special cooling-tower formwork for hyperparaboloidal natural draught cooling towers was developed in the course of several years’ work on the basis of the Automatic climber SK175, and has been repeatedly field-proven. This development embodies the “state of the art” of European technology in the field.

The platform system for a streamlined workflow The permanently mounted telescopic platforms ensure that there is an uninterrupted circumferential walkway all the way around the cooling tower at all times, even during the entire climbing operation. This detail makes a crucial contribution towards safe – and thus troublefree – working.

328


Perfect adaptability

Placing the reinforcement

Working from the platform system, which can be tilted by turning just one central spindle, the crew can easily adjust the formwork up to a 22-degree angle of inclination, by turning the adjusting spindle. The formwork can negotiate vertical curves without difficulty, down to a minimum radius of 70 m.

Working from the top platform, the reinforcement can be placed a day in advance. The vertical reinforcement rods are for 2 casting steps at a time. The reinforcements are held in position during placement by reinforcement holders mounted on the scaffold.

A well thought-out system The 4 platforms make it possible to “de-link” the operational sequences from one another, and are used for carrying out different tasks.

Electromechanical lifting systems are used to raise the formwork, making it completely independent of the crane.

Steel formwork elements with compensating elements on both sides ensure constant concreting results all the way through to the very last casting section.

To allow the formwork elements to be quickly cleaned, they are designed so that they can be rolled back approx. 60 cm from the concrete. The formwork is struck with the aid of a spindle, and rolled back by hand, on rollers.

329

Cooling tower formwork SK175

Utilisation


References

The project at the giant Lingen power-station complex was to build a new cooling tower with a 90 m diameter at the bottom of the shell, tapering to approx. 54 m by the waist of the tower. 90 climbing units of Cooling-tower formwork SK175 were in action during the construction operations, reaching the final shell height of 123 m in 75 casting steps. Cooling tower at Lingen power station, Germany Contractors: Ed. Züblin

330

Cooling tower formwork SK175


The cooling tower in Kalinin was built easily and efficiently, in 1-day cycles, using Cooling-tower formwork SK175. This system dealt ideally with the different inclinations and diameters encountered here. Cooling tower in Kalinin, Russia Contractors: Rosenergo

331

Crane-lifted climbing formwork Guided climbing formwork Xclimb 60 | Crane-lifted climbing formwork | Doka Climbing Systems

Guided climbing formwork Xclimb 60 The structure-attached crane-lifted climbing system

To be sure of staying on schedule with the 60 m tall in-situ concrete core even in poor weather conditions, contractors Ed. Züblin AG relied on Guided climbing formwork Xclimb 60. Jülich solar power station, Germany Contractors: Ed. Züblin

332

Doka Climbing Systems | Crane-lifted climbing formwork | Guided climbing formwork Xclimb 60

The safe way up to the next casting section, in just one lift The Guided climbing formwork Xclimb 60 is a system in which the entire unit is structure-guided at all times, even while being repositioned. Even in windy conditions, an entire screen unit is repositioned safely and easily in one single lift.

The ultimate in flexibility thanks to the innovative, modular system Benefit from the system’s multi-use capability • for walls, for facades or as a protection screen • variable platforms that allow perfect adaptation to the geometry of the structure

Guided climbing formwork Xclimb 60

• finishing-work platforms can be attached anywhere on the profile

High standard of safety for your site crew Safety is “built in” to all phases of the work, as • the guided repositioning operation is independent of the weather • enclosures can easily be constructed with materials that are adapted to the requirements • the platforms are sized to the ideal width for practical working • the Ladder system XS can easily be integrated

Simple modular design concept based on a practical “construction-kit” system Save time and money because of • the high degree of pre-assembly

Ladder system XS

• the way the system simplifies planning, utilisation and handling • the facility for leaving service loads in place on the platforms even while these are being repositioned Protection screen Xclimb 60


High Expectations

333

Guided climbing formwork Xclimb 60 | Crane-lifted climbing formwork | Doka Climbing Systems

System


A sturdy, safe connection

One crane-lift cycle is all it takes to raise the formwork unit, swiftly and independently of the wind conditions, as it is guided up the side of the structure.

The formwork unit is permanently attached to the structure by the vertical profile and the guiding shoe, in every phase of every cycle. During the lifting operation the vertical profile is safely guided in a minimum of 2 guiding shoes.

Outstanding workplace safety Integrable ladderways and manholes provide safe access routes between the working platforms. When designing climbing formwork solutions, the Doka planning professionals integrate all safety accessories, tailoring them to the construction project in hand.

334

Doka Climbing Systems | Crane-lifted climbing formwork | Guided climbing formwork Xclimb 60

Utilisation Easy to get right first time

Protection screen Xclimb 60 The full-area enclosure around the uppermost levels of the building enables all work to be carried out in complete safety, protected from all climatic influences. An integrable loading platform, or the Table Lifting System TLS, makes easy and safe work of repositioning floor-slab formwork, tools and other materials.

335


The Xclimb 60 system is so user-friendly that after a brief familiarisation phase supervised by a Doka site foreman, the site crew quickly “get it” and can then work entirely unaided.

Climbing formwork MF240 | Crane-lifted climbing formwork | Doka Climbing Systems

Climbing formwork MF 240 Crane-jumped formwork for structures of any shape and inclination

The great adaptability of the Climbing formwork MF 240 enabled the attractive shape of the five double piers to be formed both perfectly and highly economically. The 485 m long bridge superstructure was formed using Large-area formwork Top 50 on falsework and on a cantilever forming traveller. Friedetal bridge near Sollstedt, Germany Contractors: Gerdum & Breuer

336

Doka Climbing Systems | Crane-lifted climbing formwork | Climbing formwork MF240

Very great flexibility yet regular working cycles Climbing formwork MF240 permits controlled, regular working cycles on all tall structures. It is extremely easy to set up, and can be tailored to meet a wide range of different requirements.

High flexibility meaning optimum adaptation to any construction project, with only a few individual components By turning pressure spindles, the Climbing formwork MF240 can be accommodated perfectly to structures whose inclination varies from one cycle to the next.

Optimum safety for your site crew

Climbing formwork MF240

reliably safeguarded workspaces and workplace access routes ensured by • the 2.40 m wide work-platforms, with plenty of space for fast, safe working • the integrable Ladder system XS

Easy to operate saving you time and money Makes the forming operations swift and efficient, as • the formwork is easy to set up and remove using a travelling unit, with no need for a crane • the formwork and scaffold are shifted together, in one piece • the formwork can be adjusted both precisely and quickly in all directions

Ladder system XS


High Expectations

337


System

Climbing formwork MF 240 The formwork and climbing scaffold are linked together as a single unit which can be repositioned in just one crane-lift. On structures with straight walls, Climbing formwork MF 240 permits casting sections that are up to 6 m high.

338

Climbing formwork MF 240 gets structures up to form Even very complex structural shapes can be constructed using Climbing formwork MF 240. Thanks to its practical constructional design, Climbing formwork MF 240 can be adapted to highly diverse requirements, easily and very flexibly.


Utilisation Safe working

In service worldwide. With worldwide success. Based on Doka’s decadeslong experience of widely differing construction tasks, in many different countries, Climbing formwork MF 240 is the crane-jumped solution that covers the entire architectural spectrum.

339


Stringent requirements regarding workplace safety call for outstandingly good formwork. The 2.40 m wide platforms on Climbing formwork MF 240 provide plenty of space for fast, safe working and make a fully railed-in platform system.


References The conical-cylindrical foundations for the offshore wind turbines on Belgium’s Thornton Bank were pre-cast highly efficiently on land, using Climbing formwork MF 240. After completion, the hollowbodied structures were towed to the erection location and lowered onto the seabed at a depth of down to 27 m. Thornton Bank wind turbines, Belgium Contractors: M.B.G.

Built to a design by architects KSP Engel & Zimmermann, this high-rise complex in Frankfurt constitutes a networked unit of four separate parts. Soaring above the rooftops of Frankfurt, its two towers, one of 135 m and the other of 99 m, were built using climbing formwork. Frankfurt Hoch 4, Germany Contractors: Ed. Züblin

340


A truly superlative football arena, with space for 68,000 spectators, is rising beside the ocean in Cape Town: the Greenpoint Stadium. To construct the spectator terraces, the contracting JV opted for efficient formwork solutions from Doka.


Greenpoint Stadium, South Africa Contractors: Murray & Roberts, WBHO

The extremely fast cycle times made possible by an ingenious formwork concept helped complete this landmark building – right next-door to Vienna’s UNOCity complex – on time. With its spacious office facilities, the Tech Gate Tower is now home to more than 30 hightech companies. Tech Gate Tower Vienna, Austria Contractors: Strabag

341


Article list [kg]

Article n°

[kg]

Article n°

Doka Climbing Climbing formwork Systems MF240

Horizontal profile MF with handrail post Horizontalprofil MF mit Geländer

88.5 581618000

Pressure spindle MF240 Galvanised Height: 166 - 226 cm


Vertical profile MF80

26.0 580680000

Druckspindel MF240

44.0 580652000

Vertikalprofil MF80


Travelling gear MF

32.3 580656000

Fahrwerk MF


Plumbing spindle MF 3.00m

23.0 580657000

Einrichtspindel MF 3,00m

Length: 166-229 cm

Vertical profile MF160

90.5 580660000

Vertikalprofil MF160


Plumbing spindle MF 4.50m

46.0 580664000

Einrichtspindel MF 4,50m


Pressure strut MF long

24.7 580653000

Druckstrebe MF lang


Vertical waling MF 3.00m

76.8 580658000

Fahrriegel MF 3,00m

Pressure strut MF short

16.3 580654000

Druckstrebe MF kurz


342

Galvanised


[kg] Vertical waling MF 4.50m

Article n°

123.8 580663000

Fahrriegel MF 4,50m

[kg] Swivel plate MF

Article n°

4.5 580672000

Schwenkplatte MF


Galvanised

Brace stirrup 8

2.7 582751000

Spannbügel 8


Safety plate for brace stirrup 8 Sicherungsblech für Spannbügel 8

0.05 582753000

Powder-coated, red Length: 23 cm

Fahrriegelverlängerung MF

41.5 580659000

Starter block unit MF

23.2 580678000

Grundblockriegel MF Galvanised Height: 144 cm


Wind bracing MF/150F/K 6.00m

4.7 580665000

Wind bracing MF 6.00m

4.3 580677000

Windabspannung MF/150F/K 6,00m Galvanised

Suspension profile MF

43.0 580668000

Hängeprofil MF

Height: 368 cm

Windabspannung MF 6,00m

Galvanised



2.7 580625000

Galvanised

19.0 580669000



2.5 580526000

Keilriegelhalter


Distance profile MF

7.8 580670000

Distanzprofil MF

Length: 71 cm


3.0 580478000



343


Vertical waling extension MF


No Content !!

[kg] Doka 4-part chain 3.20m

Article n°

15.0 588620000


[kg] Warning sign "No entry" 300x300mm Verbotsschild "Zutritt Verboten" 300x300mm

Article n°

0.70 581575000


Tool box GF


Crane sling 3.50m

8.8 580461000




27.0 586014000


4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0


Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised


6.5 580390000 0.73 580580000


(B) (C) (D) (E) (F) (G) (H) (I) (J) (K) (L)


0.08 0.22 0.80 0.27 0.20 0.31 0.16 0.16 0.06 0.12 0.20

580577000 580587000 580897000 580590000 580581000 580582000 580583000 580598000 580576000 580584000 580575000

Additional tools MF

4.1 580682000


1.5 580894000

Zusatzwerkzeuge MF consisting of: Galvanised Length: 50 cm

(B) (C) (D) (E) (F)

Box nut 17 1/2" Box nut 50 3/4" Extension 20cm 3/4" Transition piece A 1/2"x3/4" Universal cone spanner 15.0/20.0

0.07 0.81 0.68 0.18 0.90

580685000 581449000 580683000 580684000 581448000



0.84 682002000 0.71 586013000

Anschraubkupplung


Nut for box spanner 24 1/2" L

0.30 586364000

Combination wrench 24

0.25 582839000

Hülsennuss 24 1/2" L

Swivel coupler 48mm

1.5 582560000

Drehkupplung 48mm


344

Ring-Maulschlüssel 24


[kg] Ratchet MF 3/4" SW50

Article n°

[kg]

Article n°

3.8 580648000

Antriebsknarre MF 3/4" SW50 Galvanised

Doka Safety Systems



345

Climbing formwork 150F | Crane-lifted climbing formwork | Doka Climbing Systems

Climbing formwork 150 F The tried-and-tested crane-jumped formwork

For the “skeleton” of the stadium, consisting of 52 wall piers with inclined cantilevering stepped beams, Doka supplied an ideal climbing-technology solution based on Climbing formwork 150 F. Jaber Al-Ahmed International Stadium, Kuwait Contractors: Mohamed Abdulmohsin Al Kharafi and Sons, Philipp Holzmann

346

Doka Climbing Systems | Crane-lifted climbing formwork | Climbing formwork 150F

Easy to set up, easy to operate – proven thousands of times over The Climbing formwork 150 F is a site-proven system that gives very cost-efficient service on crane-lifted climbing projects.

Ingenious modular system with only a very few separate parts Climbing formwork 150 F is extremely easy to set up, and features • easy adaptation to all construction projects with vertical walls • fast set-up and safe anchoring at any height • 1.65 m wide working platforms with a 70 cm roll-back for the formwork • optimum formwork adjustability in all directions

Easy handling, rapid working in every phase of the work Climbing formwork 150F

With this easy-to-operate crane-jumped formwork, you can • cut your labour costs, as the formwork can be set up and struck with no need for a crane • cut your crane time, as the formwork and scaffold can be lifted together in one piece

The system’s fully railed-in working platforms and integrable ladder system ensure the necessary safety for working at lofty heights.

Ladder system XS

347


References

348

Climbing formwork 150F


Doka climbing technology is being used to cast 21,000 m³ of concrete for two large-capacity LNG tanks in Thailand. The MF240 and 150F climbing formwork systems – both tailored for maximum cost efficiency – are in action here. Both systems are crane-jumped, are easy to handle and provide a high standard of safety. Map Ta Phut LNG tanks, Thailand Contractors: Christian & Nielsen

349


Article list [kg]

Article n°

[kg]

Article n°

Doka Climbing Climbing formwork Systems 150F

Climbing bracket 150 F

97.0 580401000

Kletterkonsole 150 F

Suspended platform 150 3.30m Hängebühne 150 3,30m

Galvanised


Vertical waling 3.00m

84.5 580446000

Fahrriegel 3,00m


12.6 587153500

Betonierkonsole L


Galvanised


Scissor-action spindle Galvanised


30.4 580476000




2.7 580625000

Galvanised


12.0 587153000


50.5 580455000

Scherenspindel

49.5 580410000

2.5 580526000

Keilriegelhalter




350

4.7 580665000


3.0 580478000




[kg] Crane sling 3.50m

Article n°

8.8 580461000



Article n°

0.70 581575000



27.0 586014000


Universal tool box 15.0

9.1 580392000



0.73 580580000


4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

0.08 0.22 0.80 1.0 0.27 0.31 0.99 0.20 0.31 0.16 0.16 0.06 0.12 0.20 0.30

580577000 580587000 580897000 580586000 580590000 580589000 580585000 580581000 580582000 580583000 580598000 580576000 580584000 580575000 580579000


Climbing formwork 150F



Galvanised


0.27 584375000



Doka Safety Systems Screw-on coupler 48mm 50 Screw-on coupler 48mm 95

0.84 682002000 0.71 586013000

Anschraubkupplung


Swivel coupler 48mm


1.5 582560000

Drehkupplung 48mm


351

Climbing formwork K | Crane-lifted climbing formwork | Doka Climbing Systems

Climbing formwork K The versatile climbing formwork assembled from a folding platform and a formwork element

A new residential quarter featuring many different, architecturally appealing buildings is taking shape right on the beachfront at Ashdod. One such development is the Sea & Sky project. The horizontally staggered balconies were no problem to construct using Climbing formwork K. Sea & Sky, Israel Contractors: Yachad Habonim

352

Doka Climbing Systems | Crane-lifted climbing formwork | Climbing formwork K

Extremely easy to set up, can be cycled in one piece The formwork element, climbing scaffold, and platform are firmly connected to one another and are cycled in one piece in a single crane-lift. This reduces lifting times, so it also cuts down on crane time.

Rapid working thanks to easy handling Reduced labour and crane times, as • climbing platform and formwork are cycled together in one piece • formwork can be plumbed and aligned very quickly • tiltable formwork element makes it easy to set up and strike the formwork • pre-assembled, work-ready platform units

Lower manpower costs thanks to fast working routines Climbing formwork K

This practical system • saves time by combining several operations into one • lowers labour costs as the formwork can be set up and struck with no need for a crane • avoids time-consuming interim storage

Ladder system XS

The Folding platform K can be combined with any Doka wall formwork system to make the versatile Climbing formwork K, using only two accessories (a suspended platform and connection shoes).

Folding platform K


353


Article list [kg]

Article n°

[kg]

Article n°

Doka Climbing Climbing formwork Systems K

Doka folding platform K 3.00m Doka folding platform K 4.50m Doka-Faltbühne K

291.5 580442000 444.5 580443000


0.84 682002000



Timber parts varnished yellow Steel parts galvanised Delivery condition: folded closed

Swivel coupler 48mm

1.5 582560000

Drehkupplung 48mm


Folding bracket K

52.4 580441000

Faltkonsole K

Galvanised Length: 224 cm Height: 245 cm Delivery condition: folded closed

Connection shoe K

Mehrzweckriegel WS10 Top50

Hängebühne 120

Steel waling WS10 Top50 3.00m Steel waling WS10 Top50 3.50m Steel waling WS10 Top50 4.00m Stahlwandriegel WS10 Top50


Suspended platform 120 3.30m Suspended platform 120 4.30m

60.2 580011000 68.4 580012000 79.4 580013000

Painted blue

6.4 580451000

Anschlussschuh K

Multi-purpose waling WS10 Top50 3.00m Multi-purpose waling WS10 Top50 3.50m Multi-purpose waling WS10 Top50 4.00m

60.4 580048000 71.5 580050000 82.1 580052000

Painted blue

44.0 580411000 52.6 580412000


Adjusting spindle M36

6.2 500663002

Höhenjustierspindel M36

Galvanised Length: 31 cm Height: 29.2 cm

Connecting pin 10cm

0.34 580201000



Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm


4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

Galvanised

354

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000



Galvanised

2.7 580625000


[kg] Waling-to-bracket holder

Article n°

2.5 580526000

Keilriegelhalter

[kg] Pin D16/112

Framax wedge clamp


1.5 588152000

Framax-Spannklemme


12.6 587153500

Betonierkonsole L



Panel strut 340

30.2 588246000

(A) Prop head

3.5 588244000


0.29 500403330

Steckbolzen D16/112




(B) Prop shoe

2.1 588245000

12.0 587153000




Article n°

14.2 588247000


7.2 588248000



30.4 580476000




3.7 582768000



Framax bracket 90

12.5 588167000

Framax-Konsole 90

Star screw


0.75 580425000

Sternschraube Galvanised Length: 17 cm



4.7 580665000


3.0 580478000



355

Climbing formwork K



No Content !!


Article n°

0.27 584375000



[kg] Universal tool box 15.0

Article n°

9.1 580392000



0.73 580580000



15.0 588620000




27.0 586014000

Warning sign "No entry" 300x300mm

0.70 581575000


Verbotsschild "Zutritt Verboten" 300x300mm


0.08 0.22 0.80 1.0 0.27 0.31 0.99 0.20 0.31 0.16 0.16 0.06 0.12 0.20 0.30


Doka Safety Systems


356

580577000 580587000 580897000 580586000 580590000 580589000 580585000 580581000 580582000 580583000 580598000 580576000 580584000 580575000 580579000

Climbing formwork K


357

Dam formwork | Crane-lifted climbing formwork | Doka Climbing Systems

Dam formwork The formwork system for mass concrete structures

Using advanced technologies and highly cost-effective formwork systems from Doka, one of the biggest dams in Germany, with a capacity of 39.2 million m³, was built in Rennsteig in Thuringia. Leibis-Lichte Dam, Germany Contractors: “ARGE Talsperre Leibis/Lichte” consortium

358

Doka Climbing Systems | Crane-lifted climbing formwork | Dam formwork

High load-bearing capacity, optimum safety, no form-ties This dam formwork stands out for its high load-bearing capacity and operational safety. Two systems, each with a different load capacity, enable it to be tailored to any mass concrete structure.

A practical system offering great versatility Good adaptability to the requirements of the structure: • All Doka framed and timber-beam formwork systems, and also steel formwork, can be used • Choice of two different versions, with an anchor tensile force of 150 kN or 220 kN • In both versions, the formwork is tiltable, and on the D22 system it can also be rolled back

Rapid working right from the very first block The unique constructional design of this dam formwork • enables it to be used right from the very first block Dam formwork

• reduces the need for modifications, thereby saving time and money

Workplace safety has top priority The working platforms of this dam formwork • provide high safety and let the crew work at high speed • can be quickly mounted and deployed as complete units comprising both pouring platforms and finishing-work platforms • are generously dimensioned - 1.70 m in the D15 system and 2.40 m in the D22 system

The dam formwork system that’s available in two versions: The D15 system, with an anchor tensile force of 150 kN and for blocks of up to 3.00 m in height, and the D22 system with an anchor tensile force of 220 kN and for block heights of up to 4.00 m

Ladder system XS

359


References

Dam formwork D15 was used for the intake structure of this 120 m tall hydroelectric power station, in conjunction with Large-area formwork Top 50. The outlet structure was constructed using a custom formwork made by the local Doka “Ready-to-Use” Service. Bostanj hydroelectric power station, Slovenia Contractors: Sava JV of Gradis Celje and Gradis Ljubljana

360

Dam formwork


Beginning with the huge floor blocks and continuing with the blocks of the spillway, with its inclined faces, this dam project was a great challenge. The precisely co-ordinated formwork resources on this project ensured high numbers of re-use cycles, meaning smaller quantities of formwork overall, and thus low costs. Midlands Dam, Mauritius Contractors: DTP Terrassement, Bouygues, TP J.V., Floreal Mauritius

361


Article list [kg]

Article n°

[kg]

Article n°

87.6 119.7 115.5 154.5

580632000 580638000 580613000 580615000

Doka formwork Dam Climbing Systems

Cantilever bracket D15 K Sperrenkonsole D15 K

136.4 580630000 Painted blue Width: 166 cm Delivery condition: railing included

Cantilever bracket D15/3 Sperrenkonsole D15/3

Vertical waling D15 3.00m U120 Vertical waling D15 3.50m U140 Vertical waling D22 3.00m U160 Vertical waling D22 4.00m U160 Sperrenriegel D

Painted blue


Spindle strut D15 3.00m

38.0 580633000

Spindelstrebe D15 3,00m


Cantilever bracket D22 K Sperrenkonsole D22 K

190.0 580610000


52.6 580616000



Painted blue Width: 189 cm Delivery condition: railing included


60.0 580617000



Cantilever bracket D22 F Sperrenkonsole D22 F


Swivel bearing plate D15

20.8 580634000

Gelenkaufsatz D15

Painted blue Length: 43.5 cm Height: 22.8 cm

362


[kg] Swivel bearing plate D15 S

Article n°

18.5 580635000

Gelenkaufsatz D15 S

[kg] Starter block unit D22

Swivel bearing plate D22

80.0 580622000

Grundblockriegel D22

Painted blue Length: 36.8 cm Height: 22.4 cm

Article n°


30.0 580618000

Gelenkaufsatz D22


Anchor waling 1.95m Anchor waling 2.95m

76.3 580545000 110.0 580546000

Ankerriegel

Painted blue

Swivel bearing plate D22 S

26.0 580624000

Gelenkaufsatz D22 S


Travelling profile D22 Suspension profile D15/D22

28.6 580621000

Hängeprofil D15/D22

20.0 580619000

Fahrprofil D22



Retraction set D15

21.0 580637000

Rückfahrset D15


2.9 580639000

Galvanised


19.0 580669000


Waling-to-bracket holder D22 Keilriegelhalter D22

2.7 580623000


Swivel plate MF

4.5 580672000

Schwenkplatte MF


Starter block unit D15

48.2 580636000

Grundblockriegel D15



4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised

363

Dam formwork



No Content !!

[kg] Screw-on coupler 48mm 50 Screw-on coupler 48mm 95

Article n°

0.84 682002000 0.71 586013000

Anschraubkupplung


Swivel coupler 48mm

Article n°

6.5 580390000


0.73 580580000




Tool box GF


1.5 582560000

Drehkupplung 48mm

[kg]

(B) (C) (D) (E) (F) (G) (H) (I) (J) (K) (L)


0.08 0.22 0.80 0.27 0.20 0.31 0.16 0.16 0.06 0.12 0.20

580577000 580587000 580897000 580590000 580581000 580582000 580583000 580598000 580576000 580584000 580575000

27.0 586014000


Additional tools MF

4.1 580682000


1.5 580894000

Zusatzwerkzeuge MF consisting of:

Warning sign "No entry" 300x300mm Verbotsschild "Zutritt Verboten" 300x300mm

0.70 581575000


(B) (C) (D) (E) (F)

Ratchet MF 3/4" SW50

3.8 580648000

Antriebsknarre MF 3/4" SW50

Box nut 17 1/2" Box nut 50 3/4" Extension 20cm 3/4" Transition piece A 1/2"x3/4" Universal cone spanner 15.0/20.0

0.07 0.81 0.68 0.18 0.90


Galvanised

Doka Safety Systems


364

580685000 581449000 580683000 580684000 581448000

Dam formwork


365

Shaft platform | Crane-lifted climbing formwork | Doka Climbing Systems

Shaft platform The climbing formwork for inside-shafts

Automatic climbing formwork Xclimb 60 was used in conjunction with the shaft platform in the building of this new combined-cycle gas turbine power plant. Timelkam combined-cycle gas turbine power plant, Austria Contractors: Alpine Mayreder, Porr

366

Doka Climbing Systems | Crane-lifted climbing formwork | Shaft platform

The cost-saving system for forming inside-shafts The shaft platform plus shaft formwork are quick and easy to reposition, in just one crane cycle.

High adaptability to any width of shaft The telescoping shaft beams allow easy adaptation to any dimension of structure.

Quick to reposition in just one crane cycle Reduced labour and crane times, as • the entire unit can be repositioned quickly and safely in one piece • the Stripping corner I makes it easy to set up and strike the formwork, with no need for a crane

Easy to mount Shaft platform

as required Handy, practical suspension-mounting on the structure, using • gravity pawl with no expendable anchoring components • main beam head

The perfect combination for shafts: Shaft platform plus Framax stripping corner I. The formwork is stripped and then set up again without any crane assistance, simply by turning a spindle with a hammer or reinforcement rod or with the easy-to-handle ratchet.

Framax stripping corner I


367


References

At around 160 m in height, the Lavant Viaduct is one of the tallest bridges in Austria. The Shaft platform was used in conjunction with Large-area formwork Top 50 for forming the inside-shafts. P19 Lavant Viaduct, Austria Contractors: Steiner Bau

368

Shaft platform


The structure core of the Hoch Zwei office tower in Vienna was climbed ahead of the floor-slabs using a combination of Climbing formwork MF 240 and Large-area formwork Top 50, while the shaft cores were formed using the Shaft platform, Stripping corner I and Large-area formwork Top 50. Hoch Zwei, office tower, Austria Contractors: Universale Bau

369


Article list [kg]

Article n°

56.0 65.0 107.5 156.5 261.0

580686000 580687000 580688000 580689000 580690000

[kg]

Article n°

Doka platform Shaft Climbing Systems

Telescopic shaft beam 1.45-1.65m Telescopic shaft beam 1.65-2.00m Telescopic shaft beam 2.00-2.70m Telescopic shaft beam 2.70-3.80m Telescopic shaft beam 3.80-5.90m Teleskop-Schachtträger

Galvanised

Pawl for shaft platform

18.0 580466000

Klinke für Schachtbühne


Box for latch 20x20x15cm

2.6 580608000

Aussparungskasten 20x20x15cm Powder-coated, blue

Plug 15.0

0.006 580609000

Verschlussstopfen 15,0 Colourless Diameter: 1.9 cm

Main beam head

14.9 580464000

Bühnenkopf


Tool box GF



6.5 580390000 0.73 580580000


(B) (C) (D) (E) (F) (G) (H) (I) (J) (K) (L)


370

0.08 0.22 0.80 0.27 0.20 0.31 0.16 0.16 0.06 0.12 0.20

580577000 580587000 580897000 580590000 580581000 580582000 580583000 580598000 580576000 580584000 580575000


1.9 580594000



Shaft platform


371


Doka Load-bearing Systems The most economical system – and the safest

372



Doka Load-bearing Systems are designed for the utmost versatility, maximum economy and the very highest workplace safety. This is why they ensure fast and efficient forming operations. With its high-capacity shoring systems for the building-construction and civil-engineering fields, highly adaptable forming carriages for bridge-building, and cost-saving tunnel formwork, Doka has the right solution for every requirement.

Page Shoring towers Load-bearing tower Staxo 100

374

Load-bearing tower Staxo 40

390

Load-bearing tower d2

402

Tunnel formwork Heavy-duty supporting system SL-1

412

Bridge formwork Composite forming carriage

416

Cantilever forming traveller

422

Bridge edge beam formwork T

428

Forming wagon T

434

Forming wagon TU

442

373

Shoring towers Load-bearing tower Staxo 100 | Shoring towers | Doka Load-bearing Systems

Load-bearing tower Staxo 100 The extra-high-capacity, extra-fast shoring system

The variable inter-frame spacing of the Load-bearing tower Staxo 100 means that it can be optimally adapted to the loads needing to be transferred. By maximising the use made of each item of equipment, this ensures optimum cost-efficiency. Height differences, too, can easily be evened out with the three sizes of frame and the easy-to-operate screwjack feet and U-heads. Mariazeller Europeum congress centre and event venue, Austria Contractors: Herbitschek

374

Doka Load-bearing Systems | Shoring towers | Load-bearing tower Staxo 100

High load capacity, combined with maximum safety With its rugged steel frames, Staxo 100 is designed for large shoring-heights and high loads.

The very highest safety in every situation Staxo 100 gives a boost to safety on your site, with its • ladders with slip-resistant rungs integrated into the frames • defined anchorage points for personal fall arrest systems (PFAS) • “mounted-ahead” railings for erecting and dismantling the towers safely


• decking units with and without manholes

High load capacity combined with flexible range of use Safe shoring of heavy loads made possible by • load-bearing capacity of up to 100 kN per leg • large frame width, for optimum stability • exceptionally high rigidity

Maximum flexibility for optimum adaptation to your construction project Cost-saving usage is ensured by • variable inter-frame spacing, from 0.60 m to 3.00 m • continuous height adjustment and last-millimetre fine adjustment • perfect adaptability to irregular layouts, using added single legs

Load capacity up to 100 kN per leg

375

Load-bearing tower Staxo 100 | Shoring towers | Doka Load-bearing Systems

System Staxo 100 frames • Extremely sturdy steel frames with heights of 0.90 m, 1.20 m or 1.80 m for easy height adjustment • Integrated connector components for easy, toolless assembly • Gravity catches for mounting the diagonal crosses quickly and safely • Integral ladder with non-skid rungs • Defined anchorage points for personal fall arrest systems • Various ways of connecting scaffold-tube couplers

No Content !! Diagonal crosses • Firmly connected diagonal braces are quick and easy to mount • Different lengths of diagonal cross permit flexible interframe spacing, for cost-optimising the load capacity • Unmistakable length identification provided by colourcoded clips and embossed markings

Screw-jack heads and feet • Height adjustment possible right down to the last millimetre • Easy to operate, thanks to special thread geometry and integral fixing handle • Can be released with minimal physical effort, even when under load

No Content !!

Heavy duty screw jacks The screw-jack extension length of up to 2 m per load-bearing tower permits optimum adaptation to changes in the level of the support base, to downstand beams and to sloping slabs.

376


No Content !!

“Mounted-ahead” railings • For erecting and dismantling the towerframes safely when this is done with the tower in the upright • Toeboard for safe workplaces e.g. beneath the towerframe superstructure


• A mounting gallows makes it easy to pull up the towerframes

98003-268-01 98003-269-01

Added single legs

Decking units

• For greater horizontal flexibility • The ideal way of adapting to any structure geometry

• For safe towerframe assembly and safe working inside the tower

• Continuous positioning possible up to 1.50 m away from the tower

• Lightweight aluminium decking units with or without a manhole opening

• Optimised equipment utilisation

• Only two decking units needed on each storey of the tower • Integral anti-liftout guard makes it possible to fit the decking units even when the towers are pre-assembled in the horizontal 377


Utilisation Simple, fast vertical stacking • as there are only a small number of different parts, which makes for easier handling • as the connection sleeves and connecting pins are all integrated into the frames • thanks to the logical erection sequence • as the diagonal crosses are all clearly and unmistakably identified with colour-coded clips

Flexible height adjustment • using the easy-to-operate screw-jack heads and feet for continuous adjustment, with millimetre accuracy, even when under load • with a 2 m jack extension length when the extrastrong Staxo 100 heavy duty screw jack is used

378


No Content !!

Safe access to high-up workplaces by combining standard Staxo 100 frames and pre-assembled aluminium stairway elements

Erecting towers using a telescoping stacker truck This is the most effort-saving and safest method for erecting and dismantling towers in the upright, and for repositioning the towers

Adaptation to unusual layouts

Erecting towers in the upright

by combining the towers with single legs

with “mounted-ahead” railings and decking units with manholes, for the very highest safety

Fast, safe repositioning

Erecting towers in the horizontal

using winches, Shifting carriages TG or forklift trucks

a safe, fast method of erecting the towers

379


Stair tower


References

During construction of this residential complex in Vienna, a cantilevering loggia slab at a height of 16 m was safely and cost-savingly shored, along a total length of 100 m, using Staxo 100. “Brauerei Liesing” residential complex, Austria Contractors: Bilfinger Berger

380



The cover-slab formwork for this new tunnel on Edmonton’s Light Rail Transit System was shored with Load-bearing towers Staxo 100. Staxo 100 is designed for safely transferring high loads, and this makes it ideal for widely varying shoring-tasks in the field of civil engineering. Edmonton Light Rail Transit System, Canada Contractors: AECON Infrastructure Group

381


Article list [kg]

Article n°

[kg]

Article n°

Doka Load-bearing Load-bearing tower Systems Staxo 100

Staxo 100 frame 1.80m Staxo 100 frame 1.20m Staxo 100 frame 0.90m

37.0 582300000 28.0 582301000 24.0 582302000

Staxo 100-Rahmen

U-head D

6.7 582709000

Gabelkopf D Galvanised Length: 20 cm Width: 22 cm Height: 37 cm

Galvanised

4-way screw-jack head

10.4 582638000

Vierwegkopfspindel


Diagonal cross 9.060 Diagonal cross 9.100 Diagonal cross 9.150 Diagonal cross 9.165 Diagonal cross 9.175 Diagonal cross 9.200 Diagonal cross 9.250 Diagonal cross 9.300 Diagonal cross 12.060 Diagonal cross 12.100 Diagonal cross 12.150 Diagonal cross 12.165 Diagonal cross 12.175 Diagonal cross 12.200 Diagonal cross 12.250 Diagonal cross 12.300 Diagonal cross 18.100 Diagonal cross 18.150 Diagonal cross 18.165 Diagonal cross 18.175 Diagonal cross 18.200 Diagonal cross 18.250 Diagonal cross 18.300 Diagonalkreuz

3.1 4.1 5.2 5.7 6.1 6.6 8.0 9.0 4.2 4.6 5.7 6.1 6.3 6.9 8.3 9.3 6.1 6.9 7.3 7.8 7.8 9.1 10.3

582322000 582772000 582773000 582627000 582334000 582774000 582775000 582323000 582324000 582610000 582612000 582628000 582335000 582614000 582616000 582325000 582620000 582622000 582629000 582336000 582624000 582626000 582326000

Screw jack U-head

9.2 582636000

Kopfspindel


Heavy duty screw jack 70 top Lastspindel 70 oben

9.2 582327000

Height: 106 cm


Split nut B

2.0 582634000

Spannmutter B Galvanised

Diagonal cross H 9.100 Diagonal cross H 9.150 Diagonal cross H 9.200 Diagonal cross H 9.250 Diagonal cross H 12.100 Diagonal cross H 12.150 Diagonal cross H 12.200 Diagonal cross H 12.250 Diagonalkreuz H

5.7 7.2 9.3 11.3 5.8 7.5 9.3 10.5

582337000 582338000 582339000 582340000 582341000 582342000 582343000 582344000

Clamping plate for U-head

2.0 502709030

Klemmplatte für Gabelkopf


Wing nut 15.0

0.31 581961000



Locking rod 15.0 330mm

0.48 582641000

Quetschteil 15,0


382


[kg] Dokamatic table Staxo spindle connector

Staxo-Spindelanschluss Dokamatic-Tisch Galvanised Length: 20.7 cm

Wedge for screw jack ..... %

Article n°

3.9 582347000

[kg] Staxo 100 single leg 1.80m Staxo 100 single leg 1.20m Staxo 100 single leg 0.90m

Article n°

24.0 582303000 21.5 582304000 20.2 582305000

Staxo 100-Einzelstiel

Galvanised

0.46 176071000

Spindelkeil ..... %


Staxo wedge support WS10

8.7 582796000

Staxo-Keilauflager WS10

Swivel bearing plate for screw jack U-head Gelenkaufsatz Kopfspindel

Doka floor prop Eurex 60 550 Doka-Deckenstütze Eurex 60 550


47.0 582650000


5.2 582799000

Screw jack foot

9.0 582637000

Fußspindel


Heavy duty screw jack 70

8.8 582639000

Lastspindel 70


Extension Eurex 60 2.00m

21.3 582651000




13.0 582711000

Lastspindel 130


Coupler Eurex 60

8.6 582652000


U-head Eurex 60

2.9 582656000

Gabelkopf Eurex 60


383




[kg] 4-way head Eurex 60

Article n°

4.5 582655000

Vierwegkopf Eurex 60

[kg] Plumbing strut 340 for precast members Justierstütze 340 für Fertigteile


Plumbing strut Eurex 60 550

Article n°

18.2 588296000


42.5 582658000

Justierstütze Eurex 60 550



33.3 588297000



3.7 582768000




7.1 582665000



Removable folding tripod 1.20m Connector Eurex 60

3.9 582657000

Verbindungsstück Eurex 60

Stützbein 1,20m



Plumbing strut shoe Eurex 60 Justierstützenfuß Eurex 60

8.5 582660000


Swivel coupler 48mm Eurex 60 Drehkupplung 48mm Eurex 60

20.7 586145000


0.31 588631000


1.0 582654000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm


384


Gerüstbelag

Article n°

5.7 8.5 12.0 14.7 17.5 21.0 24.8

582330500 582306500 582307500 582332500 582308500 582309500 582310500

Staxo 100 side railing 100 Staxo 100 side railing 150 Staxo 100 side railing 175 Staxo 100 side railing 200 Staxo 100 side railing 250 Staxo 100 side railing 300 Staxo 100-Seitengeländer

Gerüstbelag mit Durchstieg

10.2 16.5 15.0 17.5 21.0 24.8

582311500 582312500 582333500 582313500 582314500 582315500


5.5 582329000

Staxo 100-Fußwehr

13.5 16.0 15.3 18.0 22.0 23.0

582317000 582318000 582331000 582319000 582320000 582321000


0.25 582528000


Aluminium

Staxo 100 toeboard

Article n°


Aluminium

Scaffold planking 60/100cm with manhole Scaffold planking 60/150cm with manhole Scaffold planking 60/175cm with manhole Scaffold planking 60/200cm with manhole Scaffold planking 60/250cm with manhole Scaffold planking 60/300cm with manhole

[kg]


4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised

Staxo 100 planking strut 1.00m Staxo 100 planking strut 1.50m Staxo 100-Belagstrebe

6.1 582348000 14.0 582349000

Galvanised

Transition swivel coupler 48/76mm

1.9 582563000

Swivel coupler 48mm

1.5 582560000

Übergangsdrehkupplung 48/76mm Galvanised Width-across: 22 mm

Staxo 100 front railing

10.5 582316000

Staxo 100-Stirngeländer


Drehkupplung 48mm


Normal coupler 48mm

1.2 682004000

Normalkupplung 48mm


Pin coupling 60mm

1.0 582546000

Zapfenkupplung 60mm


385


Scaffold planking 60/60cm Scaffold planking 60/100cm Scaffold planking 60/150cm Scaffold planking 60/175cm Scaffold planking 60/200cm Scaffold planking 60/250cm Scaffold planking 60/300cm

[kg]


[kg] Brace stirrup 8

Article n°

2.7 582751000

Spannbügel 8

[kg] Bracing for load-bearing towers Abspannung für Traggerüste



Article n°

11.6 582795000


0.09 582521000 0.09 582522000

Sparrenpfettenanker


Spindle connecting plate T

3.1 584371000

Spindellasche T

Handrail post 1.50m

12.4 582754000

Geländer 1,50m


Galvanised


0.003 588180000



17.7 584373000


Staxo 100 mounting gallows 40kg Staxo 100-Montagegalgen 40kg


Galvanised


7.5 582328000

0.27 584375000



Staxo 100 hoisting cable 40kg 30m Staxo 100-Aufzugsseil 40kg 30m

Lifting rod 15.0

1.3 582346000

1.9 586074000

Umsetzstab 15,0


Staxo 100 attaching cable 40cm Staxo 100-Anschlagseil 40cm


1.8 586073000

Jochplatte 15,0


386

0.31 582345000


[kg] Winch 70

Article n°

31.0 582779000

Zahnstangenwinde 70

[kg] Shifting carriage TG


63.8 582780000

Zahnstangenwinde 125


Staxo/d2 adapter frame

14.1 582781000

Staxo/d2-Adapter

Fork lift shifting device TG

83.0 582797000

Umsetzgerät TG für Stapler


Multi-purpose waling WS10 Top50 2.00m

38.9 580007000

Connecting pin 10cm

0.34 580201000

Mehrzweckriegel WS10 Top50 2,00m Painted blue


Solid tire wheel

34.5 582573000

Vollelastikrad





33.0 582575000

Schwerlastrad 15kN

Spring cotter 5mm Galvanised Length: 13 cm


Double wheeled transporter

5.0 582558000

Zweirad-Transportroller

Painted blue Width: 57 cm

0.05 580204000

Federvorstecker 5mm


27.0 586014000

Pallet for Staxo/Aluxo

64.6 582783000


Doka-Traggerüstpalette


387


Winch 125

168.0 582778000

Hubwagen TG


Article n°



Article n°

42.0 586151000



33.6 586168000

Anklemm-Radsatz B

Painted blue

Doka Safety Systems


388

[kg]

Article n°



389


Load-bearing tower Staxo 40 The ergonomic shoring system for the building construction field

Its load-bearing capacity is perfectly tailored to the needs of the building construction segment, it is quick and easy to erect and features a high level of ergonomic design – in short, Staxo 40 sets a wholly new standard.

390


Revolutionary H-frame for easy handling and fast working The newly developed Load-bearing tower Staxo 40 stands out for being extremely easy to handle, and for its superb adaptability to your building-construction project.

Maximum safety even with large shoring heights Safe erection and dismantling ensured by • a wide range of accessories for safe assembling and dismantling in the upright • defined anchorage points for personal fall arrest systems (PFAS) • brackets for enhanced safety at slab-edges • liftout-proof decking units

Easy to handle Load-bearing tower Staxo 40

for high-speed working Highly ergonomic design, featuring • low unit weight • ergonomically optimised frame construction • small number of system components • logical assembly sequence

Highly cost-efficient for all building-construction shoring needs Unbeatably cost-efficient, thanks to • fast workflow • crane-time-saving erection method • optimised equipment utilisation thanks to the flexible inter-frame spacing

391


System Staxo 40 frames • Ergonomically shaped H-frame geometry with low dead weight for easy handling and short assembly times • Sturdy, galvanised H-frames with heights of 0.90 m, 1.20 m and 1.80 m for easy and cost-efficient height adjustment • Defined anchorage points for personal fall arrest systems, and integrated ladderways

Diagonal crosses • Different lengths for variable inter-frame spacing up to max. 3.00 m, in 50 cm increments • Are fixed to the basic frame safely and quickly by innovative gravity catches • Unmistakable length identification provided by colourcoded clips and embossed markings

Integrated universal U-bracket • as an anchorage point for personal fall arrest systems (PFAS) • for erecting and dismantling the towers quickly and safely

392


No Content !!

Gapless, full-area decking

Screw-jack heads and feet • Extension lengths of 70 cm (at top and bottom) for maximum adaptability to changes of level and to inclinations • Precision adjustment, right down to the last millimetre, even when under load • Three-wing spindle nut makes for easy height adjustment and rapid screwjack release • Easy to release, using either a formwork hammer or a reinforcement rod

393


for erecting and dismantling the towerframe superstructure quickly and safely


Utilisation Designed for efficient, safe erection • its lightweight, ergonomically designed components mean that it can be erected with minimal effort, with no need for the crane • can be erected in the upright, with decking units and integrated ladderways for high workplace safety • assembly in the horizontal (for maximum workplace safety) is also possible

No Content !!

The unique framework scaffolding with passageway openings for fast, safe working inside the scaffold and beneath the towerframe superstructure. This also makes it ideal for use as bracing scaffolding.

394


Safe working at the edge of the floor-slab

Concrete loads transferred safely

by mounting platform brackets to the towerframes

by the high load capacity of the bracket combined with a plumbing strut Load-bearing tower Staxo 40

No Content !!

No Content !! Adaptability to widely differing layouts

Connectability for scaffold tubes

by variable combinations with extra legs

Scaffold tubes can be connected to every frame, using standard couplers 98003-268-01 98003-269-01

Quick and easy to reposition using shifting wheels

Convenient way-in to the tower

The simple, sturdy solution for the very highest stability, with a quick-fix connection to the tower

for quicker access to the inside of the scaffold

395


Article list [kg]

Article n°

[kg]

Article n°

2.0 2.2 2.6 3.0 3.3 5.9 6.8 2.2 2.5 2.9 3.1 3.5 6.0 6.7 3.0 3.3 5.8 6.1 6.4 6.9 7.4

582740000 582741000 582742000 582743000 582744000 582745000 582746000 582712000 582713000 582714000 582715000 582716000 582717000 582718000 582720000 582721000 582722000 582723000 582724000 582725000 582726000

1.6 1.9 2.3 2.7 3.0 3.4 3.8

582730000 582731000 582732000 582733000 582734000 582735000 582736000

Doka Load-bearing Load-bearing tower Systems Staxo 40

Staxo 40 frame 1.80m Staxo 40 frame 1.20m Staxo 40 frame 0.90m

24.5 582200000 18.0 582201000 15.0 582202000

Staxo 40-Rahmen

Galvanised

Staxo 40 coupler

0.50 582203000

Staxo 40-Kupplungsstück

Diagonal brace d2 9.100 Diagonal brace d2 9.125 Diagonal brace d2 9.152 Diagonal brace d2 9.175 Diagonal brace d2 9.200 Diagonal brace d2 9.225 Diagonal brace d2 9.250 Diagonal brace d2 12.100 Diagonal brace d2 12.125 Diagonal brace d2 12.152 Diagonal brace d2 12.175 Diagonal brace d2 12.200 Diagonal brace d2 12.225 Diagonal brace d2 12.250 Diagonal brace d2 18.100 Diagonal brace d2 18.125 Diagonal brace d2 18.152 Diagonal brace d2 18.175 Diagonal brace d2 18.200 Diagonal brace d2 18.225 Diagonal brace d2 18.250 Diagonalstrebe d2

Galvanised


Staxo 40 tube connector D48.3mm Staxo 40-Rohrstecker D48,3mm

0.07 582204000

Yellow

Diagonal cross 9.100 Diagonal cross 9.150 Diagonal cross 9.165 Diagonal cross 9.175 Diagonal cross 9.200 Diagonal cross 9.250 Diagonal cross 9.300 Diagonal cross 12.100 Diagonal cross 12.150 Diagonal cross 12.165 Diagonal cross 12.175 Diagonal cross 12.200 Diagonal cross 12.250 Diagonal cross 12.300 Diagonal cross 18.100 Diagonal cross 18.150 Diagonal cross 18.165 Diagonal cross 18.175 Diagonal cross 18.200 Diagonal cross 18.250 Diagonal cross 18.300 Diagonalkreuz

4.1 5.2 5.7 6.1 6.6 8.0 9.0 4.6 5.7 6.1 6.3 6.9 8.3 9.3 6.1 6.9 7.3 7.8 7.8 9.1 10.3 Galvanised Delivery condition: folded closed

582772000 582773000 582627000 582334000 582774000 582775000 582323000 582610000 582612000 582628000 582335000 582614000 582616000 582325000 582620000 582622000 582629000 582336000 582624000 582626000 582326000

Horizontal brace d2 100 Horizontal brace d2 125 Horizontal brace d2 152 Horizontal brace d2 175 Horizontal brace d2 200 Horizontal brace d2 225 Horizontal brace d2 250 Horizontalstrebe d2

Galvanised

Staxo 40 4-way screw-jack head 30cm

6.7 582209000

Staxo 40 4-way screw-jack head 70cm

9.0 582210000

Staxo 40 screw jack U-head 30cm

4.9 582207000

Staxo 40-Vierwegkopfspindel 30cm Galvanised Height: 67.8 cm

Staxo 40-Vierwegkopfspindel 70cm Galvanised Height: 117.6 cm

Staxo 40-Kopfspindel 30cm


396


[kg] Staxo 40 screw jack U-head 70cm Staxo 40-Kopfspindel 70cm

Article n°

7.2 582208000


Scaffold planking 60/60cm Scaffold planking 60/100cm Scaffold planking 60/150cm Scaffold planking 60/175cm Scaffold planking 60/200cm Scaffold planking 60/250cm Scaffold planking 60/300cm Gerüstbelag

[kg]

Article n°

5.7 8.5 12.0 14.7 17.5 21.0 24.8

582330500 582306500 582307500 582332500 582308500 582309500 582310500

10.2 16.5 15.0 17.5 21.0 24.8

582311500 582312500 582333500 582313500 582314500 582315500

4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Aluminium

Staxo 40 screw jack foot 30cm Staxo 40-Fußspindel 30cm

4.0 582205000


Staxo 40 screw jack foot 70cm Staxo 40-Fußspindel 70cm

Scaffold planking 60/100cm with manhole Scaffold planking 60/150cm with manhole Scaffold planking 60/175cm with manhole Scaffold planking 60/200cm with manhole Scaffold planking 60/250cm with manhole Scaffold planking 60/300cm with manhole 6.3 582206000

Gerüstbelag mit Durchstieg

Aluminium

Staxo 40-Anti-dropout lock

0.50 582211000

Staxo 40-Spindelsicherung


Staxo 40 bracket 90cm

8.5 582212000

Staxo 40-Konsole 90cm


Galvanised

Galvanised Width: 108.9 cm Height: 65.5 cm

Swivel coupler 48mm

1.5 582560000

Drehkupplung 48mm


Staxo 40 frame strut 1.40m

6.0 582213000

Staxo 40-Rahmenstrebe 1,40m

Galvanised

Normal coupler 48mm

1.2 682004000

Normalkupplung 48mm


Staxo 40 planking strut 1.00m Staxo 40 planking strut 1.50m Staxo 40 planking strut 2.00m Staxo 40-Belagstrebe

Galvanised

5.0 582215000 6.8 582216000 8.5 582217000


0.71 586013000


Galvanised

397




[kg] Handrail post XP 1.20m

Article n°

4.0 586460000

Geländersteher XP 1,20m


[kg] Fix-De-Fix remote uncoupling system 3150kg

0.003 588180000


Gerüstrohrhalter D48mm

Blue Diameter: 3 cm

1.1 586464000


27.0 586014000



Scaffold tube holder D48mm

Article n°


0.48 582641000

Quetschteil 15,0


Toeboard holder XP 1.20m

0.50 586461000

Fußwehrhalter XP 1,20m



Clamping plate for U-head Galvanised Length: 24 cm Width: 9 cm

0.09 582521000 0.09 582522000

Sparrenpfettenanker

Wing nut 15.0


Staxo 40 shifting wheel

0.31 581961000


25.0 582218000

Staxo 40-Umsetzrad

2.0 502709030


Anchoring shoe for stair tower


Ankerschuh für Treppenturm


Cone screw B 7cm

0.86 581444000

Konusschraube B 7cm

Lifting rod 15.0



1.8 586073000

Jochplatte 15,0


398


1.9 586074000

Umsetzstab 15,0

3.4 582680000

Bracing for load-bearing towers Abspannung für Traggerüste


11.6 582795000


[kg] Connecting pin 10cm

Article n°

0.34 580201000


[kg] Connector Eurex 60


0.05 580204000

Federvorstecker 5mm

Plumbing strut shoe Eurex 60 Justierstützenfuß Eurex 60


8.5 582660000


42.5 582658000




18.2 588296000



33.3 588297000



21.3 582651000



Plumbing strut 340

14.2 588247000

Justierstütze 340


Coupler Eurex 60

8.6 582652000



7.1 582665000



399


Plumbing strut Eurex 60 550

3.9 582657000

Verbindungsstück Eurex 60


Spring cotter 5mm

Article n°


[kg] Plumbing strut 540

Article n°

29.6 588250000

Justierstütze 540

[kg] Super plate 15.0

0.91 581966000

Superplatte 15,0


Article n°



8.7 582796000




Prop shoe


2.1 588245000

Stützenschuh Galvanised Length: 20 cm Width: 11 cm Height: 10 cm

Staxo 40 plumbing strut adapter Staxo 40-Justierstützenadapter

42.0 586151000

1.5 582214000



33.6 586168000

Anklemm-Radsatz B

Painted blue


3.7 582768000



Doka Safety Systems


0.31 588631000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm



3.1 584371000

Spindellasche T



0.46 176071000

Spindelkeil ..... %


400




401

Load-bearing tower d2 | Shoring towers | Doka Load-bearing Systems

Load-bearing tower d2 The tried-and-tested shoring system for many different fields of use

During construction of the Iris Bay office building in Dubai, a 4 m thick, crescent-shaped CIP concrete frame is being safely shored with d2 load-bearing towers, up to a height of 36 m. Iris Bay office building, United Arab Emirates Contractors: Al Habtoor Engineering

402

Doka Load-bearing Systems | Shoring towers | Load-bearing tower d2

Tough and cost-effective in day-to-day use Load-bearing tower d2 scores for its high load capacity, the speed with which it can be erected, and its broad spectrum of application in e.g. the bridge-building, high-rise and industrial construction fields.

Highly versatile thanks to its modular system concept Easy to adapt to widely differing shoring-tasks, because • the inter-frame spacing can be varied to provide the necessary load-bearing capacity • the system can be exactly adapted to any length, width and height • it is easy to combine with all Doka floor-slab systems

Easy handling for efficient working Shorter labour times, because Load-bearing tower d2

• there are only a small number of different parts • it is easy to vertically stack the basic frames • of the logical erection procedure, for which no tools are needed

By using different lengths of diagonal braces, the spacing of the d2 frames can be adjusted to provide exactly the required loading capacity.

403


References

During construction of the Unicorp headquarters building in Bahrain, the floor-slab above the spacious foyer was costeffectively shored with d2 load-bearing towers. The straightforward erection procedure and short repositioning times made for rapid construction progress here. Unicorp Headquarters, Bahrain

404



The sturdy Load-bearing tower d2 was used as a high-load falsework for the bridge superstructure formwork on this flyover at the Rheinfelden customs zone, on the Swiss/German border. Flyover at customs zone on routes N3/015 and 017, Switzerland Contractors: Meier and Jäggi

405


Article list [kg]

Article n°

[kg]

Article n°

3.1 4.1 5.2 5.7 6.1 6.6 8.0 9.0 4.2 4.6 5.7 6.1 6.3 6.9 8.3 9.3 6.1 6.9 7.3 7.8 7.8 9.1 10.3

582322000 582772000 582773000 582627000 582334000 582774000 582775000 582323000 582324000 582610000 582612000 582628000 582335000 582614000 582616000 582325000 582620000 582622000 582629000 582336000 582624000 582626000 582326000

Doka Load-bearing Load-bearing tower Systems d2

Basic frame d2 0.90m Basic frame d2 1.20m Basic frame d2 1.80m

21.0 582703000 24.1 582701000 32.8 582702000

Grundrahmen d2

Galvanised

Coupler

0.57 582527000

Kupplungsstück Galvanised Height: 27 cm


Diagonal cross 9.060 Diagonal cross 9.100 Diagonal cross 9.150 Diagonal cross 9.165 Diagonal cross 9.175 Diagonal cross 9.200 Diagonal cross 9.250 Diagonal cross 9.300 Diagonal cross 12.060 Diagonal cross 12.100 Diagonal cross 12.150 Diagonal cross 12.165 Diagonal cross 12.175 Diagonal cross 12.200 Diagonal cross 12.250 Diagonal cross 12.300 Diagonal cross 18.100 Diagonal cross 18.150 Diagonal cross 18.165 Diagonal cross 18.175 Diagonal cross 18.200 Diagonal cross 18.250 Diagonal cross 18.300 Diagonalkreuz


0.25 582528000


Horizontal brace d2 100 Horizontal brace d2 125 Horizontal brace d2 152 Horizontal brace d2 175 Horizontal brace d2 200 Horizontal brace d2 225 Horizontal brace d2 250 Horizontalstrebe d2

1.6 1.9 2.3 2.7 3.0 3.4 3.8

582730000 582731000 582732000 582733000 582734000 582735000 582736000

2.0 2.2 2.6 3.0 3.3 5.9 6.8 2.2 2.5 2.9 3.1 3.5 6.0 6.7 3.0 3.3 5.8 6.1 6.4 6.9 7.4

582740000 582741000 582742000 582743000 582744000 582745000 582746000 582712000 582713000 582714000 582715000 582716000 582717000 582718000 582720000 582721000 582722000 582723000 582724000 582725000 582726000

4-way screw-jack head

10.4 582638000

Vierwegkopfspindel


Galvanised

Diagonal brace d2 9.100 Diagonal brace d2 9.125 Diagonal brace d2 9.152 Diagonal brace d2 9.175 Diagonal brace d2 9.200 Diagonal brace d2 9.225 Diagonal brace d2 9.250 Diagonal brace d2 12.100 Diagonal brace d2 12.125 Diagonal brace d2 12.152 Diagonal brace d2 12.175 Diagonal brace d2 12.200 Diagonal brace d2 12.225 Diagonal brace d2 12.250 Diagonal brace d2 18.100 Diagonal brace d2 18.125 Diagonal brace d2 18.152 Diagonal brace d2 18.175 Diagonal brace d2 18.200 Diagonal brace d2 18.225 Diagonal brace d2 18.250 Diagonalstrebe d2

Screw jack U-head

9.2 582636000

Kopfspindel


Heavy duty screw jack 70 top Lastspindel 70 oben

9.2 582327000

Height: 106 cm

Galvanised

U-head D

6.7 582709000

Gabelkopf D Galvanised Length: 20 cm Width: 22 cm Height: 37 cm

406


[kg] Clamping plate for U-head

Article n°

2.0 502709030


[kg] Heavy duty screw jack 130

Wing nut 15.0

13.0 582711000

Lastspindel 130


Article n°


0.31 581961000



0.48 582641000

Quetschteil 15,0


Split nut B

2.0 582634000

Spannmutter B Galvanised Staxo-Spindelanschluss Dokamatic-Tisch Galvanised Length: 20.7 cm

3.9 582347000


3.7 582768000




0.46 176071000

Spindelkeil ..... %



8.7 582796000



Swivel bearing plate for screw jack U-head Gelenkaufsatz Kopfspindel

Aluminium

5.2 582799000

9.0 582637000

Fußspindel

4.2 582630000 7.5 582632000 9.7 582633000

Montagebelag


Screw jack foot

Assembly batten 40/100cm Assembly batten 40/200cm Assembly batten 40/250cm



4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Galvanised


8.8 582639000

Lastspindel 70



0.84 682002000 0.71 586013000

Anschraubkupplung


407


Dokamatic table Staxo spindle connector


[kg] Swivel coupler 48mm

Article n°

1.5 582560000

Drehkupplung 48mm

[kg] Handrail post T 1.80m

17.7 584373000



Normal coupler 48mm

Article n°

1.2 682004000

Normalkupplung 48mm



0.27 584375000





1.5 582561000

Lifting rod 15.0

1.9 586074000

Umsetzstab 15,0

Transition angle coupler 48/60mm

Übergangsnormalkupplung 48/60mm Galvanised Width-across: 22 mm


1.6 582562000


1.8 586073000

Jochplatte 15,0

Pin coupling 60mm


1.0 582546000

Zapfenkupplung 60mm


Bracing for load-bearing towers Abspannung für Traggerüste

Brace stirrup 8


2.7 582751000

Spannbügel 8

11.6 582795000



0.09 582521000 0.09 582522000

Sparrenpfettenanker



Handrail post 1.50m

3.1 584371000

Spindellasche T


12.4 582754000

Geländer 1,50m

Galvanised


0.003 588180000


408


[kg] Winch 70

Article n°

31.0 582779000

Zahnstangenwinde 70

[kg] Shifting carriage TG

168.0 582778000

Hubwagen TG



63.8 582780000

Zahnstangenwinde 125


Staxo/d2 adapter frame

14.1 582781000

Staxo/d2-Adapter

Fork lift shifting device TG

83.0 582797000

Umsetzgerät TG für Stapler


Multi-purpose waling WS10 Top50 2.00m

38.9 580007000

Connecting pin 10cm

0.34 580201000



Solid tire wheel

34.5 582573000

Vollelastikrad





33.0 582575000

Schwerlastrad 15kN

Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm



Fix-De-Fix remote uncoupling system 3150kg Double wheeled transporter

5.0 582558000

Zweirad-Transportroller

Painted blue Width: 57 cm

27.0 586014000


409


Winch 125

Article n°


[kg] Doka floor prop Eurex 60 550 Doka-Deckenstütze Eurex 60 550

Article n°

47.0 582650000

[kg] Plumbing strut Eurex 60 550


42.5 582658000



Article n°


18.0 582651000




7.1 582665000



Connector Eurex 60

3.9 582657000

Verbindungsstück Eurex 60 Galvanised Length: 15 cm Width: 15 cm Height: 30 cm

Coupler Eurex 60

8.6 582652000

Kupplungsstück Eurex 60

Plumbing strut shoe Eurex 60


U-head Eurex 60

Justierstützenfuß Eurex 60


2.9 582656000

Gabelkopf Eurex 60

Swivel coupler 48mm Eurex 60


4-way head Eurex 60

Drehkupplung 48mm Eurex 60


4.5 582655000

Vierwegkopf Eurex 60


410

8.5 582660000

1.0 582654000



Article n°

18.2 588296000



33.6 586168000

Anklemm-Radsatz B Justierstütze 540 für Fertigteile

42.0 586151000


Bolt-on castor set B Plumbing strut 540 for precast members

Article n°

Painted blue

33.3 588297000


Doka Safety Systems

Removable folding tripod 1.20m Stützbein 1,20m



20.7 586145000


Lashing strap 5.00m

2.8 586018000

Zurrgurt 5,00m

Yellow


0.31 588631000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm


411

Tunnel formwork Load-bearing tower SL-1 | Tunnel formwork | Doka Load-bearing Systems

Heavy-duty supporting system SL-1 The fast, cost-saving solution for tunnel-building

Two hydraulic Doka tunnel formwork travellers were in action on the building of the 1,600 m long Radfeld Mitte railway tunnel. With them, the 160 sections of this cut-and-cover tunnel were cast using the alternating sequential method. “H2-2 Radfeld Mitte” tunnel, Austria Contractors: Strabag

412

Doka Load-bearing Systems | Tunnel formwork | Load-bearing tower SL-1

The flexible all-in-one solution for the civil-engineering field The modularly designed Doka heavy-duty supporting system SL-1 makes it possible to form widely varying tunnel cross-sections in a cost-efficient way, irrespective of the shapes and loads involved.

Highly cost-efficient thanks to its flexible modular system Ensures efficient forming operations on every tunnel project, as • all system components can be rented • the system beams, walings and struts can be arranged in variable configurations, enabling optimum use to be made of each item of equipment • it is 100 % compatible with Large-area formwork Top 50

Load-bearing tower SL-1

• it is exactly planned by Doka tunnel experts to ensure streamlined forming

Rapid working right from the outset Optimised all-in-one concept for swift construction progress, thanks to • pre-assembly of the formwork and heavy-duty supporting-unit components, for short on-site erection times • fewer form-tie points as Multi-purpose walings WU 16 and Form-ties 20 are used • short repositioning times, achieved by the all-hydraulic formwork solutions • easier working conditions, thanks to the wide spacing between the parallel girderframe units, and the heavy-duty telescopic screw-jack system

Ladder system XS

Stringent safety standards thanks to the ingenious system logic

Stair tower

For reliable protection at your site, achieved by • integrated working platforms and ladderways • detailed assembly and utilisation planning


• safe travelling even on steep longitudinal and transverse gradients • tried-and-tested, pre-dimensioned system design • CE marking Doka tunnel formwork systems

413

Load-bearing tower SL-1 | Tunnel formwork | Doka Load-bearing Systems

References An SL-1-based, three-part tunnel slab traveller was used to construct an emergency ventilation cavern in the Wienerwald Railway Tunnel outside Vienna. Its modular design concept made it possible to adapt it very precisely to the complex geometry of this structure. Emergency ventilation cavern in Wienerwald Railway Tunnel, Austria Contractors: “ARGE Wienerwald” consortium

The 233 m long AVE Mondragón high-speed rail tunnel is being constructed with a rentable SL-1 tunnel formwork traveller fitted with Large-area formwork Top 50, in 20 casting sections. Using this highly efficient comprehensive Doka solution, the contracting consortium is achieving a three-day cycle for the 12 m long sections. AVE Mondragón tunnel, Spain Contractors: UTE AVE Mondragón

414

Doka Load-bearing Systems | Tunnel formwork | Load-bearing tower SL-1

On the City Tunnel project in Leipzig, the Heavy-duty supporting system SL-1 was used both as quickly resettable heavy-duty shoring and as a two-part tunnel slab traveller.

Load-bearing tower SL-1

City Tunnel, Leipzig, Germany Contractors: DYWIDAG, Alpine, Oevermann, Universale, Strabag

With its high load capacity and its ability to adapt flexibly to widely differing crosssections, the Heavy-duty supporting system SL-1 is extremely versatile. The formwork set-up and striking procedure is carried out by a powerful hydraulic system at the push of a button. Brenner Railway, H4-3 Stans, Austria Contractors: Alpine

415

Bridge formwork Composite forming carriage | Bridge formwork | Doka Load-bearing Systems

Composite forming carriage The perfect solution, all from one supplier

The composite forming carriage combines maximum cost efficiency, low dead weight and high workplace safety into a high-performing all-in-one solution. Railway bridge over the River Sado, Portugal Contractors: Teixeira Duarte

416

Doka Load-bearing Systems | Bridge formwork | Composite forming carriage

The right concept for every requirement The Doka composite forming carriage scores top marks for its huge versatility, the speed with which it can be assembled from rentable standard components, and its high level of workplace safety.

Reduced costs due to the use of rentable standard components Fast, safe casting of deck slabs, thanks to the system’s • small number of versatile, combinable component parts • ease of assembly • fast formwork set-up and removal • high safety standards for rapid working

Ease of handling Composite forming carriage

for a smooth construction workflow Superlative efficiency on your site, achieved by • low dead weight and high load capacity • pouring in a weekly cycle • travelling the entire unit in one piece • adaptability to slender structures as well

Comprehensive tailor-made solutions for widely differing shapes of bridge Doka offers you a “one-stop shop” to plan and supply • high-calibre solutions for all steel composite bridges • forming carriages, shoring towers and working platforms all designed to work together as a seamless whole

Doka bridge formwork

417

Composite forming carriage | Bridge formwork | Doka Load-bearing Systems

System Simple system-grid In the longitudinal direction of the bridge, the increment-grid of the Doka composite forming carriage is dictated by a 5 m long and 2 m high longitudinal girder. In the transverse direction, two transverse frameworks joined by an adjustment zone (compensation girders) permit any desired dimension. The adjustable spindle struts, and the large number of bolting positions in the steel girders, together make for optimum adaptability of the composite forming carriage.

Safety on the structure With its suspended finishingwork platform levels, the Doka composite forming carriage provides a high standard of safety. Only a few extra scaffolding tubes are needed to create the ideal framework for an all-round enclosure. • Telescopic suspended railing • Handrail clamp S • Handrail clamp T • Handrail post 1.10m • Crew can be sheltered from weather by an all-round enclosure

418


Roller support for inside formwork

Unlimited adjustability options

• for forward-jacking the inside formwork using the “roller-drawer principle”

• cantilever arm formwork can be adjusted in all directions by means of spindle struts • formwork is easy to set up and strip, using a 2-part anchoring system

Formwork systems for composite bridge-decks Overslung composite forming carriage

Underslung composite forming carriage

This, the standard type of carriage, is a fast and safe way of constructing the concrete decking of composite bridges (on steel superstructures).

By providing barrier-free access to the entire roadway deck, this type of carriage ensures a high standard of safety, especially on wide bridge cross-sections with diagonal struts.

Crane-shiftable bracket solution

Cost-saving custom solutions

For shorter superstructures and medium-length bridges involving only a few repositioning cycles, a crane-shiftable formwork is available.

On request, the Doka Formwork Experts will also plan and design constructions for situations where space is severely limited, or for unusual cross-sections.

419

Composite forming carriage

No Content !!

Composite forming carriage | Bridge formwork | Doka Load-bearing Systems

References The 28 casting sections for the carriageway slabs of the Vesterstraumen and Austerstraumen Bridges were poured using two composite forming carriages in an irregular “back-step” sequence. The weekly cycle achieved here made it possible to complete the project on time. Vesterstraumen & Austerstraumen Bridges, Norway Contractors: Mesta

To cast the deck slab of this motorway overpass near Kösten in Bavaria, it was decided to use an overslung composite forming carriage positioned at an angle to the structure axis because of the complex geometry. With its combination of maximum adaptability and a high proportion of rentable components, this solution helped construction to proceed economically. Overpass near Kösten, Germany Contractors: RAAB Baugesellschaft

420


Because of the diagonal V struts in the inner cantileverarm zone of the steel construction, the deck slab of the Jablunkov Bridge was cast using an underslung composite forming carriage. This carriage also dealt smoothly with a considerable broadening in the cross-section.

Composite forming carriage

Jablunkov bypass, Czech Republic Contractors: Alpine

The broad deck slab of the arched bridge across the Örekilsälven River was constructed swiftly and costeffectively by two composite forming carriages, in 32 casting sections sequenced in an irregular “back-step” pattern. Bridge across Örekilsälven River Contractors: NCC Construction Sverige

421

Cantilever forming traveller | Bridge formwork | Doka Load-bearing Systems

Cantilever forming traveller Formwork and shoring from one single supplier

The 365 m long bridge over the River Danube at Traismauer in Austria was constructed in 118 casting sections by two pairs of cantilever forming travellers working in a weekly cycle. The CFT’s modular design concept, based on rentable standard components, and its optimised ergonomic design together ensured swift and cost-effective construction progress. Danube bridge at Traismauer, Austria Contractors: Alpine

422

Doka Load-bearing Systems | Bridge formwork | Cantilever forming traveller

The cost-saving all-in-one solution The Doka cantilever forming traveller provides certainty regarding planning and costs while ensuring an optimum construction workflow.

Modular design concept based on rentable system components for flexible adaptation to • straight, sloping and multi-cell box girder cross-sections • differing inside and outside box-girder dimensions • non-uniformly dimensioned bottom slabs • cantilever slabs of varying inclinations and sizes

Guaranteed to be more cost-efficient as it is a perfectly harmonised all-in-one solution


High cost-certainty • because the equipment is rentable, so no pre-financing is needed • because the system components are available very quickly, meaning short delivery times • because you do not need to maintain and store formwork equipment of your own, as the system is rentable • because the use of standard system components means highly efficient planning

Smooth project progress with no time-wasting, costly downtimes Greater efficiency, as • the planning interface with the designer of the superstructure is optimised • both the CFT and the formwork are from the same single-source supplier • there is an optimum design match between the traveller and the formwork

High level of ergonomic engineering combined with a controlled construction sequence Faster working is ensured by • the ergonomically optimised access to all work-zones • the ingeniously thought-out solutions for making work easier, right down to the last detail • bracing located on the outside to make it easier to lift in the reinforcement steel

CE tested

• optimum working conditions, thanks to raised longitudinal truss

Exceedingly high active and passive safety in every phase of the work Doka bridge formwork

Site crew are given maximum protection, by • fully railed-in working platforms on all levels • integrated ladders, complete with ladder-cages • the safety feature which self-locks the CFT while it is being advanced on sliding plates 423


System Optimised longitudinal trusses • innovative geometry in the shape of upward-extended parallelograms • for roomy, easy-to-get-at workplaces in the cover-slab and cantilever-arm formwork zones • with an integral ladderway and catwalk

Versatile anchoring cross-beam • The suspension rods can be positioned anywhere along the beam, providing maximum horizontal flexibility • Asymmetrical cross-beam configurations are possible where space is constricted due to e.g. neighbouring structures • Broad working platform from which the suspension rods can be operated safely • Pre-assembly, including of the platforms, is possible at ground level

Modular design concept The longitudinal trusses can be variably positioned, which makes it easy to adapt the cantilever forming traveller to variable-width or multi-cell cross-sections.

424


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Pre-assembled platform system • with integrated ladderways complete with ladder cages and self-locking manholes • on all work-deck levels


• generously sized workplace access routes for safe, efficient working

Innovative drive unit

Bracing located on outside

• permanent self-locking safety feature to guard against unwanted travelling, effective up to a 6 % longitudinal gradient

makes it easier and quicker to place reinforcement steel and concrete

• incorrect operation of this safety feature is impossible

425


References With the newly developed cantilever forming traveller, the 6 m long deck segments of the Viaducto de Teror are being cast in a weekly cycle. The pier-heads on this technically challenging bridge project were also cast using the CFT. Viaducto de Teror, Spain Contractors: Comsa & OAC

The perfect match between the traveller and the formwork, the high standard of safety and the optimised ergonomic design all performed convincingly during construction of this bridge across the River Elbe near Litomerice. Prosmyky Bridge over the River Elbe, Czech Republic Contractors: JV of SMP & Metrostav

426


The superstructure deck of Viaducto 5 has a longitudinal gradient of 6 percent. Even under these extreme conditions, safe shifting of the CFT is ensured by the permanent self-locking safety feature, which prevents any undesired travelling motion.


Viaducto 5, Spain Contractors: UTE Guia-Pagador

The various differently sized superstructures of this bridge over the River Vltava were cost-efficiently constructed using the highly adaptable cantilever forming traveller. Bridge over River Vltava, Czech Republic Contractors: Skanska

427

Bridge edge beam formwork T | Bridge formwork | Doka Load-bearing Systems

Bridge edge beam formwork T The fast manual bridge edge beam formwork

On short bridges or bridge decks with tight radii, Bridge edge beam formwork T scores for its great cost efficiency and ease of assembly. Motorway slip-road to Brunn-am-Gebirge Business Park, Austria

428

Doka Load-bearing Systems | Bridge formwork | Bridge edge beam formwork T

Straightforward basic design – maximum cost efficiency Bridge edge beam formwork T is made up of a very small number of different parts. Its high load-bearing capacity and low dead weight make it a convincing solution.

Great flexibility for optimum adaptability to widely differing cantilevered parapets Simple and quick to adjust, thanks to • the generously dimensioned adjusting range of the Bridge edge beam bracket • the continuous, last-millimetre height-adjustability of the Bridge edge beam support

High efficiency for fast construction progress Bridge edge beam formwork T

Used most efficiently on • shorter superstructures • medium-length bridges with a small number of repositioning cycles • bridges with tight radii and complicated cross-sections

Very great horizontal and vertical flexibility is what sets the easy-to-handle Bridge edge beam formwork T apart.

15°

15°

Type-tested formwork system

10°

22°


429


References

430


The straightforward Bridge edge beam formwork T ensures efficient forming operations on medium-length bridge superstructures with a small number of repositioning cycles.


Valley crossing at Gastwein, Austria Contractors: ARGE Ingenieurbau PPP Ostregion

During rehabilitation work on this bridge across the River Salzach, the quick-attachment feature of Bridge edge beam formwork T made it possible to scaffold the whole superstructure quickly and safely. Rehabilitation of bridge over River Salzach at Hollersbach, Austria Contractors: Alpine

431


Article list [kg]

Article n°

[kg]

Article n°

4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Doka Load-bearing Bridge edge beam formwork Systems T

Bridge edge beam bracket T 0.80m Gesimskonsole T 0,80m

22.0 584330000


Bridge edge beam support T 1.40m Gesimsträger T 1,40m

13.3 584331000


Galvanised



0.27 584375000


Bridge edge beam clamp T 0.40m Gesimszwinge T 0,40m


10.1 584332000



0.84 682002000



Bracket support T

17.5 584372000

Konsolträger T

Bridge edge beam support extension T 0.20m Einschubträger T 0,20m


2.9 584333000


Bridge edge beam waling T 2.70m Gesimsbühne T 2,70m

35.5 584334000

Galvanised Length: 285 cm Delivery condition: folded closed

Handrail post 1.00m

3.8 584335000

Geländer 1,00m


Waling connecting plate T

5.5 584370000

Riegellasche T



3.1 584371000

Spindellasche T



17.7 584373000


432


[kg] Collar-mount 21 Collar-mount 25

Article n°

[kg]

Article n°

0.39 584365000 0.36 584364000

Gesimshülse



0.73 580580000

Umschaltknarre 1/2"

Extension 11cm 1/2"

0.20 580581000

Box nut 30 1/2"

0.20 580575000

Screw-in cone 30kN 15.0

0.74 581895000

Verlängerung 11cm 1/2"

Stecknuss 30 1/2"






0.45 581896000 0.44 581890000


Nailing cone 15.0

0.02 581897000

Nagelkonus 15,0

Black Length: 7 cm

Hole plug 29mm

0.003 581891000

Gesimsankerstopfen 29mm Grey Diameter: 3 cm

Zinc plug 15.0 Zinkstöpsel 15,0

0.20 581889000 Galvanised Length: 9.9 cm Diameter: 2.9 cm Tool: Spanner for 1/2" square head

Doka Safety Systems


433

Forming wagon T | Bridge formwork | Doka Load-bearing Systems

Forming wagon T The site-ready, travelling bridge edge beam formwork

The Forming wagon T features very high flexibility and can readily be adjusted to widely differing site situations. Dultenaugraben viaduct, Germany Contractors: Hochtief

434

Doka Load-bearing Systems | Bridge formwork | Forming wagon T

High degree of pre-assembly and easy repositioning Combined with a pre-assembled parapet formwork that can be cycled without being dismantled, the travelling Forming wagon T is designed for maximum cost efficiency.

Maximum cost effectiveness in the casting of cantilevered parapets Ensures efficient, fast construction progress, in a daily rhythm • on longer bridge superstructures • for higher numbers of repeat uses • for “section-at-a-time” repositioning cycles • on bridge superstructures where it is not possible to suspend formwork from under the cantilever slab • for rehabilitating existing bridge superstructures • on bridges with wide radii

Wide range of uses Forming wagon T

One system, several utilisations Maximum flexibility, as it can be used as a • forming carriage or • demolition wagon

Simplifies the site logistics with its ingenious system concept For on-time, on-budget project implementation, thanks to • the high degree of pre-assembly of the long-lived, galvanised load-bearing construction • the fast erection and dismantling times • short repositioning times • the small amount of storage space needed

The Forming wagon T’s high degree of pre-assembly simplifies the site logistics and reduces the rental costs.


435


References

The speed with which the high-load Forming wagon T can be travelled, and its easy formwork set-up and striking procedure, allowed work to move ahead very quickly here on the Ruhr Valley Bridge. Ruhr Valley Bridge, Germany Contractors: B. Köthenbürger - Krutmann

436

Forming wagon T


The geometrically challenging edge beams of the Haselbachtal Bridge were cast very cost-efficiently using the flexibly adjustable Forming wagon T. The extra-high guard rails provide optimum protection on the site. Haselbachtal Bridge, Germany Contractors: Walter Bau

437


Article list [kg]

Article n°

[kg]

Article n°

Doka Load-bearing Forming wagon T Systems

Bogie for forming wagon TS

936.0 584336000

(A) Horizontal frame for forming wagon T (B) Vertical frame for forming wagon T (C) Frame strut for forming wagon T

505.0 584337000 177.0 584338000 13.5 584339000

Grundgestell Schalwagen TS consisting of:


21.6 584324000


Galvanised

2 pcs.

(D) Spindle strut GS T6 95/140cm

10.3 584340000

2 pcs. Galvanised

(E) Flanged wheel T

51.0 584341000

4 pcs. Galvanised Length: 330 cm Width: 229 cm Height: 214 cm Delivery condition: folded closed


21.6 584345000

Galvanised

Double jib for forming wagon T

357.0 584342000

(A) Jib frame for forming wagon T (B) Jib slide for forming wagon T

295.0 584343000 63.0 584344000

Ausleger Schalwagen T consisting of:

Galvanised Length: 64.4-102.2 cm Galvanised Length: 580 cm Height: 127 cm


10.2 584355000


Galvanised


13.2 584308000


Galvanised


12.5 584323000


Galvanised


16.8 584309000


Galvanised

Pressure prop T

37.7 584349000

Druckstütze T


438


[kg] Suspension beam for forming wagon T Hängeträger Schalwagen T

Article n°

175.0 584346000

[kg] Platform extension plate T

Article n°

24.0 584362000

Bühnenverbreiterung T

Galvanised Width: 95 cm Height: 36 cm Delivery condition: cable coiled


Longitudinal beam for forming wagon T

36.0 584351000

Längsträger Schalwagen T


Handrail lengthening piece T 1.00m Geländerverlängerung T 1,00m

9.8 584363000

Galvanised

Fertigbühne Schalwagen T

347.5 584347000


Railing strut for forming wagon T Geländerstreben Schalwagen T

Stabilising plate T

2.5 584367000

Stabilisierungslasche T Galvanised Length: 13 cm Width: 12 cm Height: 8 cm

18.0 584348000

Slinging plate T

8.3 584368000

Anhängelasche T Galvanised Height: 300 cm Delivery condition: folded closed


Attachable platform support T Bühnenauflage T

2.5 584369000

Galvanised Length: 12.6 cm Width: 11 cm Height: 29.6 cm


2.8 584353000

Geländerholm T 0,70m

Hängeträgerverlängerung T 1,00m

86.0 584376000

Fertiggeländer T oben Steel parts galvanised Timber parts varnished yellow Length: 490 cm Height: 156 cm


Suspension beam extension T 1.00m

Railing T top

89.5 584361000


439

Forming wagon T

Ready-to-use platform for forming wagon T


[kg] Railing T bottom

Article n°

98.0 584377000

Fertiggeländer T unten Steel parts galvanised Timber parts varnished yellow Length: 490 cm Height: 156 cm

Adjusting spindle T

17.1 584374000

Justierspindel T


Vertical extension rail T

107.0 584378000

Aufsatzgeländer T

Steel parts galvanised Timber parts varnished yellow Length: 490 cm Height: 120 cm

Adjusting device for forming wagon T

Justiereinrichtung für Schalwagen T Painted blue Height: 28.5-55.2 cm

22.9 584383000

Doka Safety Systems


440

[kg]

Article n°

Forming wagon T


441

Forming wagon TU | Bridge formwork | Doka Load-bearing Systems

Forming wagon TU The underslung bridge edge beam formwork for fast forming of cantilevered parapets

The underslung Forming wagon TU stands out for its high cost effectiveness, huge adaptability and fast formwork set-up and striking routines. Pöpelholz Viaduct, Germany Contractors: DYWIDAG

442

Doka Load-bearing Systems | Bridge formwork | Forming wagon TU

Space-saving, extremely efficient and safe With the innovative Forming wagon TU, cantilevered parapets can be cost-efficiently cast without disrupting traffic or other construction operations.

Highly cost-efficient thanks to its ingenious all-in-one solution Streamlined forming operations are guaranteed: • rentable all-in-one system with pre-assembled working platforms and parallel girderframe units / forming elements • easy rebar and concrete placement operations from above • underslung constructional design • minimal disruption to traffic (e.g. during bridge rehabilitation) or to other construction operations when casting cantilevered parapets

Fast assignment times in a controlled sequence

Forming wagon TU

Higher efficiency and swift construction progress, as • the pre-assembled system units are very quick and easy to set up • the horizontal and vertical formwork are removed simultaneously, with a swivel/tilt motion • spindle struts are used for easy and accurate formwork set-up

A safe, sure way to work better in all phases of the forming assignment Site crew are given maximum protection, by • high standards of both active and passive safety • pre-mounted working platforms ready for immediate use • all-round scaffolding tubes for rugged side protection • a built-in gravity brake which prevents any unwanted travelling of the forming wagon


443


System Main areas of use • medium to long bridge superstructures • medium to high numbers of re-use cycles • “section-at-a-time” travelling • rehabilitation of existing bridge superstructures • cantilevered parapets with wide sidewalk spaces • curve radii of 250 m and above

Stringent safety standards • all-round, three-part side railings • completely gapless platform decking • separate working and erection platforms • built-in gravity brake secures the forming wagon against accidental travelling

444


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Flexibly adjustable

Forming wagon TU

Thanks to the modular design concept of the load-bearing construction, and to the use of formwork elements assembled from Top 50 system components, just about any crosssection of cantilevered parapet can be accommodated.

Gravity brake

Easy to operate

• automatically activated by gravity

• high flexibility in terms of possible formwork configurations • high degree of pre-assembly • any type of suspension point can be used

445


References Two Forming wagons TU were used at the same time on the 306 m long Pöpelholz Viaduct. The forming and pouring operations were carried out on one Forming wagon TU, while the concrete of the cantilevered parapets was allowed to harden on the other Forming wagon TU. Pöpelholz Viaduct, Germany Contractors: DYWIDAG

On the Bibert Bridge in Zirndorf, Germany, the main challenge was the alternating curves, with their tight 250 m radii – a challenge that the Forming wagon TU rose to without any problems. Bibert Bridge, Zirndorf, Germany Contractors: Max Bögl

446


Reinforcing and pouringoperations made easy: On the “Hochbrücke Freimann” motorway overpass site in Munich, the Forming wagon TU scored highly for allowing unobstructed access to the workspace from above. This made it much easier to lift in the pre-assembled reinforcing cages, and enabled the pouring operations on the cantilevered parapets to move ahead very quickly.

Forming wagon TU

Hochbrücke Freimann motorway overpass, Germany Contractors: DYWIDAG

Both the outer parapets and the extremely constricted median parapets on the 310 m long Dorfbachtal Bridge were cast quickly and safely using the Forming wagon TU. Dorfbachtal Bridge, Germany Contractors: Bilfinger Berger & Max Früh

447

Doka Safety Systems

Doka Safety Systems Dependable safety for your site

448

Doka Safety Systems

Doka Safety Systems

Safety on the site is a very great responsibility for all those involved. As well as reducing accident risk, a professional approach to safety also delivers a number of other significant benefits which pay off for your company in terms of higher efficiency due to faster workflows, legal certainty, and the motivational boost given to employees and thus also to your corporate image.

Page Working and Protection Platforms Bracket platform M

450

Folding platform K

462


472

Guardrail systems Handrail posts & clamps

478

Sideguard system XP

484

Protection screens Protection screen Xclimb 60

488

Access Systems Stair tower

492

Ladder system XS

500

449

Working and Protection Platforms Bracket platform M | Working and Protection Platforms | Doka Safety Systems

Bracket platform M The lightweight, site-ready working platform, protection platform and sloping-rooftop fall barrier

2004 European Agency for Safety and Health at Work award winner.

450

Doka Safety Systems | Working and Protection Platforms | Bracket platform M

Tested safety in masonry and pre-cast construction The Bracket platform M is a site-ready, lightweight working and protection platform that gives a big boost to safety in the field of masonry and pre-cast construction. The winner of an EU award, the Bracket platform M complies with both EN 12811-1 (for use as a working platform), and DIN 4420 (for use as a protection platform).

Tested safety for reliable protection Put the advantages of these EN 12811 certified Service and Working Scaffolds to work for you • high load-bearing capacity (max. 300 kg/m²) yet low dead weight • safe platform workdeck, as the crane-hoisting points can be lowered out of the way • safe corner transitions, thanks to Corner platform decking M • winner of Safety Award from the European Agency for Safety and Health at Work

Fast, safe working thanks to easy handling

Bracket platform M

Reduced labour and crane times, thanks to • pre-assembled units built from a small number of rugged system components • ready for use straight away, after a very few quick and easy actions • quick-connection feature for joining the bracket to the decking

Versatility thanks to standardised system solutions Depending on your needs, you can use these site-ready, lightweight platforms as • working platforms • protection platforms • or as sloping-rooftop fall barriers

Outstanding cost-efficiency on your project Achieves cost-optimisation by • having a long lifespan • not taking up much storage and transport space (over 200 lin.m of platforms fit in one truck trailer)

451

Bracket platform M | Working and Protection Platforms | Doka Safety Systems

System The Bracket platform M in detail • high load-bearing capacity of up to 300 kg/m² • quick-connection feature for joining the bracket to the decking • bracket weighs only 32 kg • long service life thanks to its sturdy design, varnished floor planking and galvanised steel construction • captive connectors • platform height can quickly be raised by 1 m

Suspension points The wide (2.50 m) centredistance between the brackets means that fewer suspension points are needed. The 3.00 m long platforms can be combined in any way desired, or used on their own for bridging gaps.

452


The Universal handrail lengthening piece M extends the operational range of the Bracket platform M so that it provides uninterrupted safety as a rooftop fall barrier.

Corner platform decking M The Corner platform decking M provides a safe “construction kit” corner transition. The whole unit can be quickly repositioned in just one crane cycle.

Corner transition M

Bridging openings

The planking unit can be used for both inside and outside corners.

The Platform decking M 3.00m can also be used for bridging openings and for closures, without having to be modified first.

Converting for use on pre-cast hollow walls

Suspension methods

The Precast member head M makes it easy to convert the Bracket platform M into a pouring platform for pre-cast hollow-wall members.

The Doka Suspension loop ES, for loop-type suspension points, complies with the rules of Load Class 4 to EN 12811-1 and DIN 4420-1.

453

Bracket platform M

Platform extension


Utilisation Ease of handling The Bracket platform M cuts costs by being ready for operation in only a few simple steps: Tilt up the railings – fix the bracket – hang the platform into place – that’s it.

Areas of use

Working platform

Protection platform

Used as a working platform, e.g. on walls, the Bracket platform M makes for safe working thanks to its spacious width and close-meshed lattice railings.

DIN 4420-1 and ÖNORM B4007 compliant protection platforms B 4007. The Doka bracket platform M puts an end to the time-consuming and risky business of improvising protection platforms from separate brackets and planks.

454

Sloping-rooftop fall barrier

Fall-barrier safety scaffold

Combined with safety nets (mesh aperture max. 100 mm) and Universal handrail lengthening pieces M, the Bracket platform M can be used as a dependable sloping-rooftop fall barrier.

The Bracket platform M has a second drop-in rod on each bracket which enables it to be placed 1.00 m higher, e.g. to comply with regulations regarding the maximum drop distance to protection platforms.


Platform transport fork K/M

Logistics The planking units and platforms are stored and transported separately. This greatly reduces the transport volume and makes such good use of the loading area that 200 lin.m of platforms will fit inside one truck trailer.

455

Bracket platform M

The safe way of mounting and relocating the platform under roof-overhangs.


References

The “Hotel H2O” has a massive 9,110 m² footprint. For its thermal spa resort alone, 15,000 m³ of concrete and 750 m³ of timber were used, and 1.2 million man-hours worked. Hotel H2O in Sebersdorf, Austria Contractors: “ARGE Freizeithotel H2O-Therme” consortium

456

Bracket platform M


Bracket platforms M were used to protect the crew during the construction work. The result is a unique hotel and spa resort with a high architectural level. Hotel H2O in Sebersdorf, Austria Contractors: “ARGE Freizeithotel H2O-Therme” consortium

457


Article list [kg]

Article n°

[kg]

Article n°

Doka Safety Bracket platform Systems M

Platform bracket M

33.6 580547000

Bühnenkonsole M

Corner platform strut M

13.3 580552000

Eckbühnenstrebe M



Support lengthening piece M Abstützverlängerung M

Platform decking M 3.00m

121.7 580548000

Bühnenbelag M 3,00m



Pallet for platform brackets M Palette für Bühnenkonsolen M

74.9 580549000


Corner transition M 1.80m

77.9 580556000

Eckübergang M 1,80m


Suspension beam M

17.6 580572000

Einhängeträger M


Universal handrail lengthening piece M

Universal-Geländerverlängerung M Galvanised Height: 113 cm

Bracket railing post M 64.7 580550000

Eckbühnenbelag M


Corner platform railing M

25.4 580551000

Eckbühnengeländer M


458

6.7 580560000

11.0 580554000

Konsolgeländerholm M

Corner platform decking M

33.7 580553000




Article n°

29.1 580488000

[kg] Tie rod wrench 15.0/20.0

1.9 580594000




Screw-in cone 30kN 15.0

0.74 581895000


Suspension loop ES


1.0 580458000

Einhängeschlaufe ES

Article n°



Suspension plate ES


9.2 580493000

Aufhängeblech ES

0.45 581896000 0.44 581890000


Nailing cone 15.0

0.02 581897000

Nagelkonus 15,0

Corner suspension plate M

Black Length: 7 cm

19.0 580591000

Eckeinhängeblech M


7.0 580573000

Fertigteilkopf M

Bracket platform M

Precast member head M Galvanised Height: 55 cm

Suspension profile ES

15.3 580596000

Aufhängeprofil ES


Mounting sleeve M

0.09 580574000

Einbauhülse M

Suspension shoe M

Grey Length: 29 cm

4.3 580557000

Aufhängeschuh M



Anchor bracket M

1.2 580558000

Ankerbügel M

13.9 588480000



Wall anchor M

1.5 580559000

Wandanker M


459



Article n°

18.2 588296000

[kg] Swivel coupler 48mm

1.5 582560000

Drehkupplung 48mm


Article n°



15.0 588620000




33.3 588297000



27.0 586014000



0.31 588631000

0.009 588633000

Doka-Coil 16mm



4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

Galvanised

460

Bühnen-Umsetzgabel K/M

194.0 580492000 Painted blue Length: 205 - 262 cm Width: 210 cm Delivery condition: folded closed Follow the directions in the "Operating Instructions"!


Doka coil 16mm


682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Bracket platform M


461

Folding platform K | Working and Protection Platforms | Doka Safety Systems

Folding platform K The pre-assembled scaffold platform for concrete construction sites

Folding platform K is a high-speed working platform, slopingrooftop fall barrier or protective canopy: To save space, it is delivered to the site folded-down. At the site, it is quickly swung open and safely hung into place by the crane in the prepared suspension points. Here, on the Perigrin office building, the Folding platform K is being used as all-round protection for an entire work level. Perigrin office building, Austria Contractors: JV of Liebbau and Strabag

462

Doka Safety Systems | Working and Protection Platforms | Folding platform K

A high-speed working platform, sloping-rooftop fall barrier and protective canopy all in one Doka folding platforms K are pre-assembled, work-ready scaffold platforms made up of standardised system components. They can be used both as EN 12811-1 compliant working platforms and as DIN 4420 compliant protection platforms.

Tested safety for reliable protection Put the advantages of these EN 12811 certified Service and Working Scaffolds to work for you • reduced costs, due to faster, safer working • extra-high load-bearing capacity (max. 600 kg/m²) means that wall formworks up to 5.50 m high can be stood on the platforms • the crane-hoisting points can be lowered out of the way to leave a flat, 1.80 m wide platform deck • the right safety solution for every situation

Folding platform K

Rapid working thanks to easy handling Reduced labour and crane times, thanks to • pre-assembled units • planning where to put the suspension points is easy, thanks to the system’s logical concept • ready for use straight away, after a very few quick and easy actions

Versatility can be used for all types of safety task Depending on your needs, you can use the pre-assembled scaffold platforms as • working platforms • protection platforms • sloping-rooftop fall barriers • protective canopies

Highly cost-efficient saving you time and money Achieves cost-optimisation by • being easy to use • having a long lifespan • not taking up much storage and transport space

463


System • Two different suspension methods and a wide range of accessories for adapting to site requirements • High load-bearing capacity of up to 600 kg/m² (= Scaffold Category 6) • Platform level can be raised / lowered by either 0.50 m or 1.00 m at a time • Long service life thanks to its sturdy design, varnished floor planking and galvanised steel construction • Planking protected by steel section on the narrowside

The ready-to-use, fold-out Closure platform 3.00 m is the safe way to bridge corners and up to 2.50 m wide gaps – much safer and quicker than loose planks!

The Side handrail clamping unit T can quickly be slotted into place to make end railings.

Adding Handrail lengthening pieces K and safety netting turns the platform into a dependable sloping-rooftop fall barrier.

464


The standard suspension point is prepared by screwing a suspension cone into an embedded positioning-point.

The Doka Suspension loop ES, for loop-type suspension points, complies with DIN and ÖNORM rules.

A suspension plate can be used to retrofit a dependable suspension point to the concrete floor-slab whenever needed.

The Fair-faced concrete positioning cone 15.0 5 cm is particularly suitable for fair-faced concrete projects where the form-tie points and suspension points are required to make a uniform hole-pattern.

Logistics The Folding platforms K are pre-assembled and can be transported and stored folded closed. This saves space and keeps them safe from overturning and slipping. This high packing density translates into low shipping volume and excellent utilisation of the loading area of the truck.

465

Folding platform K

Types of suspension point


References

With an extremely tight building-shell construction time of a mere six months, the “Hotel Zwei” project not only requires the utmost commitment from the site crew but also calls for highperforming formwork solutions and some highly efficient site logistics. Hotel Zwei, Austria Contractors: Universale Hochbau, Vienna

466

Folding platform K


Rentable extension components permit cost-saving, efficient utilisations. New campus building for the “FH Graz” college of higher technical education in Graz, Austria Contractors: Strobl Bau

467


Article list [kg]

Article n°

[kg]

Article n°

Doka Safety Folding platform Systems K

Doka folding platform K 3.00m Doka folding platform K 4.50m Doka-Faltbühne K

291.5 580442000 444.5 580443000

Suspended platform 120 3.30m Suspended platform 120 4.30m Hängebühne 120



Folding bracket K

44.0 580411000 52.6 580412000

52.4 580441000

Faltkonsole K

Galvanised Length: 224 cm Height: 245 cm Delivery condition: folded closed

Support girder

28.5 580414000

Stützträger


Bow head K-ES

3.9 580444000

Bügelkopf K-ES


Bearing profile

4.9 580417000

Druckprofil


Doka corner folding platform A Doka-Faltbühne A Eckausführung

461.5 580473000

Strut



Closure platform 3.00m Ausgleichsbühne 3,00m

153.5 580485000 Timber parts varnished yellow Steel parts galvanised Delivery condition: folded closed

32.9 580416000

Stützstab

Horizontal brace d2 175

2.7 582733000

Horizontalstrebe d2 175

Galvanised

Horizontal strut 1.35m

2.1 580422000

Horizontale 1,35m

Galvanised

468



[kg]

Article n°

4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000


Article n°

29.1 580488000


Galvanised


3.0 580478000




0.84 682002000




Swivel coupler 48mm

15.0 588620000



1.5 582560000

Drehkupplung 48mm

Fix-De-Fix remote uncoupling system 3150kg Multi-purpose waling WS10 Top50 3.50m

68.4 580012000

Steel waling WS10 Top50 3.50m

71.5 580050000


Stahlwandriegel WS10 Top50 3,50m Painted blue

Facade precast member clamp V Fassaden-Fertigteilklemme V

27.0 586014000



194.0 580492000

Bühnen-Umsetzgabel K/M

Painted blue Length: 205 - 262 cm Width: 210 cm Delivery condition: folded closed Follow the directions in the "Operating Instructions"!

8.1 580694000


Handrail lengthening piece K Geländerverlängerung K


4.9 580447000

Star screw

0.75 580425000

Sternschraube Galvanised Length: 17 cm

469

Folding platform K



[kg] Suspension beam K2

Article n°

44.1 580463000

Einhängeträger K2


[kg] Universal tool box 15.0



Article n°

9.1 580392000 0.73 580580000


Bow head ES

6.2 580459000

Bügelkopf ES


Suspension plate AK

8.3 580494000

Aufhängeblech AK


Suspension loop ES

1.0 580458000

Einhängeschlaufe ES


Suspension shoe A

10.0 580407000

Aufhängeschuh A


Suspension profile AK

14.8 580595000

Aufhängeprofil AK


Suspension profile ES

15.3 580596000

Aufhängeprofil ES


Suspension plate ES

9.2 580493000

Aufhängeblech ES


470

(B) Fork wrench 13/17 (C) Fork wrench 22/24 (D) Fork wrench 30/32 (E) Fork wrench 36/41 (F) Ring spanner 17/19 (G) Square nut 22 (H) Box spanner 41 (I) Extension 11cm 1/2" (J) Extension 22cm 1/2" (K) Universal joint coupling (L) Nut for box spanner 19 1/2" L (M) Box nut 13 1/2" (N) Box nut 24 1/2" (O) Box nut 30 1/2" (P) Positioning cone spanner 15.0 DK Galvanised Length: 8 cm Width-across: 30 mm

0.08 0.22 0.80 1.0 0.27 0.31 0.99 0.20 0.31 0.16 0.16 0.06 0.12 0.20 0.30

580577000 580587000 580897000 580586000 580590000 580589000 580585000 580581000 580582000 580583000 580598000 580576000 580584000 580575000 580579000

Folding platform K


471

Platform system Xsafe plus | Working and Protection Platforms | Doka Safety Systems

Platform system Xsafe plus The unbeatably economical safety system

The platform is reinforced with struts at the points where it is necessary to connect panel struts.

472

Doka Safety Systems | Working and Protection Platforms | Platform system Xsafe plus

The utmost safety on wall formwork The pre-assembled, fold-out working platforms, with their integral front/rear and side railings, ladders and self-closing manhole lids, are ready for immediate use and bring about decisive improvements in workplace safety.

Simple to use as the working platforms are completely pre-assembled Pre-assembled, folding working platforms ensure • time and cost-savings as so little assembly work is needed • no more wasting time looking for lost items, as all parts are captively integrated in the system • the system’s unrivalled stability gives crew a safe feeling at all times

Safe working means fast working


Extra-thorough safety precautions on the site • superlative safety, as side and end guards are integrated in the platform • the legal certainty provided by the system’s officially certified production • the motivating effect on the site crew of working with super-safe products

An economical solution that cuts costs The Platform system Xsafe plus is more cost-effective: • its perfect stackability cuts storage and freight costs • attractive “package deal” of formwork plus integral safety platform • greatly simplified planning from using a single platform concept for all Doka wall systems

Doka Wall Systems

473


Article list [kg]

Article n°

[kg]

Article n°

Doka Safety Platform system Systems Xsafe plus

Xsafe plus platform 2.70m with side railing

190.5 586401000

Xsafe plus-Bühne 2,70m mit Seitengeländer Steel parts galvanised Timber parts varnished yellow Height: 136 cm Delivery condition: folded closed

Xsafe plus platform 2.00m

119.5 586407000

Xsafe plus-Bühne 2,00m

Steel parts galvanised Timber parts varnished yellow Height: 136 cm Delivery condition: folded closed

Xsafe plus platform 1.35m Xsafe plus platform 2.70m

152.0 586404000


90.0 586408000





78.5 586409000




182.0 586402000


Xsafe plus side railing

21.1 586410000

Xsafe plus-Seitengeländer



143.5 586405000




Xsafe plus railing-level adjuster Xsafe plus-Geländerausgleich


172.3 586403000


Xsafe plus supporting strut

8.4 586412000

Xsafe plus-Stützenstrebe


Xsafe plus stacking waler U80 1.50m Xsafe plus platform 2.40m Xsafe plus-Bühne 2,40m

139.5 586406000 Steel parts galvanised Timber parts varnished yellow Height: 136 cm Delivery condition: folded closed

474

3.5 586411000

Xsafe plus-Aufstockriegel U80 1,50m Painted blue Length: 144 cm

27.0 586413000


[kg] Xsafe plus-Aufstockriegel U80 2,10m Painted blue Length: 201 cm

Xsafe plus stacking waler U100 2.10m

Xsafe plus-Aufstockriegel U100 2,10m Painted blue Length: 201 cm

Xsafe plus platform waling U80 0.90m

Xsafe plus-Bühnenriegel U80 0,90m Painted blue Length: 92 cm

Xsafe plus lifting waler

37.5 586414000

[kg] Xsafe plus telescopic ladder

Article n°

18.0 586421000

Xsafe plus-Teleskopleiter

Galvanised Height: 158 - 274 cm

45.5 586415000 Xsafe plus ladder extension 1.15m

7.0 586422000

Xsafe plus ladder support

1.5 586423000

Xsafe plus-Leiternverlängerung 1,15m Galvanised Height: 126 cm

17.5 586416000

Xsafe plus-Leiternstütze


14.5 586417000

Xsafe plus-Umsetzriegel


Xsafe plus ladder starter piece Xsafe plus-Leiterneinstieg

6.8 586424000


Xsafe plus platform extension 0.60m

Xsafe plus-Bühnenverlängerung 0,60m Galvanised Height: 120 cm

44.3 586418000 Xsafe plus counter railing 1.00m Xsafe plus counter railing 1.35m Xsafe plus counter railing 2.00m Xsafe plus counter railing 2.40m Xsafe plus counter railing 2.50m Xsafe plus counter railing 2.70m Xsafe plus-Gegengeländer

16.3 18.0 21.3 23.3 23.7 25.4

586430000 586429000 586428000 586427000 586426000 586425000


Xsafe plus platform transition Xsafe plus-Bühnenübergang

19.4 586419000


Xsafe plus handrail lengthening piece Xsafe plus-Geländerverlängerung


3.8 586420000

Xsafe plus swivel plate

2.7 586431000

Xsafe plus-Schwenklasche


475


Xsafe plus stacking waler U80 2.10m

Article n°


[kg] Xsafe plus fixing plate

Article n°

4.5 586432000

Xsafe plus-Fixierlasche


Xsafe plus waling connector Xsafe plus-Riegelverbinder

5.8 586433000


Xsafe plus support adapter

21.0 586434000

Xsafe plus-Stützenadapter

Galvanised

476

[kg]

Article n°



477

Guardrail systems Handrail posts & clamps | Guardrail systems | Doka Safety Systems

Handrail posts & clamps Safety on every structure

22,049 m² of office and retail space were completed early in 2007 with the aid of Dokaflex floor-slab formwork. Working with Doka handrail posts & clamps made it possible to put up the railings, and thus all the formwork, very safely and quickly. BC20 office building, Austria Contractors: Strabag

478

Doka Safety Systems | Guardrail systems | Handrail posts & clamps

For more safety on the site Doka handrail posts & clamps are a must on every site. These tried-and-tested systems give your site crew optimum protection and make a significant contribution to a smooth workflow. When the crew are properly protected, they work safely, which also means more rapidly and thus more efficiently – for your success.

Uninterrupted safety in every phase of the work Doka handrail posts & clamps provide the very highest safety • against fall hazards • on the structure and the formwork • thanks to their superior quality (hot-dip galvanised) • and comply with the stringent EN 13374 safety standard

Convenient and easy to mount Handrail posts & clamps

thanks to their many different fixing methods Doka handrail posts & clamps are quick and easy to mount • by quick-fixing with a wedge • as the only tool needed is a hammer

Multi-functional as they can be used in many different situations Put the versatility of the Doka handrail posts & clamps to work for you: • Handrail clamp S • Handrail clamp T • Handrail post 1.10 m

479

Handrail posts & clamps | Guardrail systems | Doka Safety Systems

Utilisation Handrail clamp S For safeguarding exposed edges on buildings, the Handrail clamp S can easily be attached to any point on a timber formwork beam. Its wide clamping range means that it can be used for putting up guard rails in many different parts of the site, on the formwork and the structure.

Handrail clamp T The Handrail clamp T ensures safety all the way: from when the slab or superstructure is cast until the permanent railings are erected. This clamp can be fixed anywhere: to reinforcement hoops or to Bridge edge beam anchors – with no need for any adapters or accessories! It has a wide range of additional applications for fall-arrest barriers on precast concrete stairways or hollow-element walls.

480


Handrail post 1.10 m

The Handrail post 1.10 m is very quick and easy to mount: • in an attachable sleeve or screw-sleeve in soft concrete • in a hole subsequently drilled in the concrete • in the cross borehole of a framed formwork panel, using a hexagon nut

481

Handrail posts & clamps

The Handrail post 1.10 m is a fast and very safe way of putting up safety railings. Handrail posts 1.10 m can be deployed along slab-edges, floor openings or other fall-hazard locations, or for opposing guard-rails on wall formwork. The hot-dip galvanised all-steel construction of the Handrail post 1.10m gives it a very long lifespan.

Handrail posts & clamps | Guardrail systems | Doka Safety Systems

Article list [kg]

Article n°

Doka Safety Guard rails Systems

Handrail clamp S

11.5 580470000

Schutzgeländerzwinge S Galvanised Height: 123 - 171 cm

Handrail clamp T

12.3 584381000

Schutzgeländerzwinge T Galvanised Height: 122 - 155 cm

Handrail post 1.10m

5.6 584384000

Schutzgeländer 1,10m


Attachable sleeve 24mm

0.03 584385000

Steckhülse 24mm

Grey Length: 16.5 cm Diameter: 2.7 cm

Screw sleeve 20.0

0.03 584386000

Schraubhülse 20,0

Yellow Length: 20 cm Diameter: 3.1 cm

482

[kg]

Article n°

Handrail posts & clamps


483

Sideguard system XP | Guardrail systems | Doka Safety Systems

Sideguard system XP The cost-saving fall-arrest barrier for both structure and formwork

Here’s how easy and fast the Sideguard system XP is to mount: Simply fix on the handrail-post shoe with e.g. a Doka Express anchor, and insert the upright into the shoe. The upright locks into the shoe automatically. All that’s needed now is to slot the protective grating into place – for greater safety on the site.

484

Doka Safety Systems | Guardrail systems | Sideguard system XP

Quicker to operate, for greater safety This system is the universal safety solution for all edge protection needs. It fits in ideally with Doka systems – be they wall formwork, floor-slab formwork, systems for safeguarding slab-edges or fall-arrest barriers in the structure shell.

Can be put into use quickly as so little erection work is needed Put the advantages of the Sideguard system XP to work for you • cost savings thanks to captively integrated parts • the utmost safety and outstanding stability • simplified ease of handling thanks to stable lightweight construction

The best safety there is need not be expensive Optimum safety thanks to

Sideguard system XP

• cost savings from using just one system for fall protection when forming walls and floor-slabs and working on the structure shell • cuts costs by being rentable • legal certainty from officially tested quality

Modularity is guaranteed as the system is easy to extend vertically Can be fitted/mounted anywhere • many and varied potential applications, not only in conjunction with formwork • logical set-up procedure makes it quick and self-explanatory to use

485

Sideguard system XP | Guardrail systems | Doka Safety Systems

Article list [kg]

Article n°

[kg]

Article n°

Doka Safety Sideguard system Systems XP

Handrail post XP 1.20m

4.0 586460000


Doka coil 16mm

0.009 588633000

Doka-Coil 16mm



Screw-on shoe XP

1.5 586458000

Schraubschuh XP


Screw sleeve 20.0 Toeboard holder XP 1.20m

0.50 586461000


Yellow Length: 20 cm Diameter: 3.1 cm


Handrail post XP 0.60m

5.0 586462000


0.03 584386000

Schraubhülse 20,0

Attachable sleeve 24mm

0.03 584385000

Steckhülse 24mm


Grey Length: 16.5 cm Diameter: 2.7 cm

Step bracket XP

1.5 586459000

Treppenkonsole XP

Toeboard holder XP 0.60m


0.70 586463000



Bridge-deck clamp XP

8.0 586465000

Tragwerkzwinge XP

Railing clamp XP 40cm


9.0 586456000

Geländerzwinge XP 40cm


Protective grating XP 2.70x1.20m Schutzgitter XP 2,70x1,20m

21.0 586450000

Galvanised

Handrail-post shoe XP

2.0 586457000

Geländerschuh XP



0.31 588631000


Scaffold tube holder D48mm Gerüstrohrhalter D48mm


486

1.1 586464000

Doka Safety Systems | Guardrail systems | Sideguard system XP


[kg]

Article n°

4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

[kg]

Article n°

Sideguard system XP

Galvanised

487

Protection screens Protection screen Xlimb 60 | Protection screens | Doka Safety Systems

Protection screen Xclimb 60 The very highest safety and speed in floor-slab forming operations

Soaring to 160 m above Milan, the two high-rise towers of the administrative seat of the Lombardy regional government are the tallest buildings in Italy. At heights like these, the workplace safety requirements are immense – and can be fulfilled to perfection with the Protection screen Xclimb 60. Altra Sede di Regione Lombardia, Italy Contractors: Consorzio Torre

488

Doka Safety Systems | Protection screens | Protection screen Xlimb 60

Perfectly protected at all heights The full-area enclosure around the uppermost levels of the building enables all work to be carried out in complete safety, protected from all climatic influences. A loading platform can be integrated into the protection screen for straightforward, safe repositioning of floor-slab formwork, tools and other materials.

Huge flexibility in on-site use Benefit from the system’s multi-use capability, with features like • individually adaptable working platforms • optimised cycle times, as loads can be transferred into either the current or previous casting section • the option of using it as a self-climbed system if there are crane-time constraints, with hand-shifted hydraulic lifting appliances

Protection screen Xlimb 60

• the ability to reposition the protection screen even while the floor-slab formwork is still in place

High standard of safety for your site crew Safety is “built in” to all phases of the work, as • the system is anchored to the structure at all times • the guided repositioning operation is independent of the weather • the crew are protected by an enclosure that can be adapted to meet site-specific requirements

Simple modular design concept based on a practical “construction-kit” system Save time and money because of • the high degree of pre-assembly • the way the system simplifies planning, utilisation and handling



489

Protection screen Xlimb 60 | Protection screens | Doka Safety Systems

References The protection-screen units were pre-assembled at the Doka branch and JIT-delivered to the site in the middle of downtown Chicago. Legacy Tower, USA Contractors: Walsh Construction

The centrepiece of the 101 m tall St. Paul’s Place development in the centre of Sheffield is a new 33-storey apartment tower. On this project, top priority was given to ensuring short execution times and maximum workplace safety, and to making optimum use of the limited craneage – which is why contractors Northfield Construction opted for a comprehensive formwork solution from Doka. St. Paul’s Place, Great Britain Contractors: Northfield Construction

490

Doka Safety Systems | Protection screens | Protection screen Xlimb 60

Just two blocks north of the Empire State Building in New York, this 57-storey tower will house 320 prestigious apartments and some 200 hotel rooms.

Protection screen Xlimb 60

400 Fifth Avenue, NY, USA Contractors: Navillus Contracting

Built to a design by architects KSP Engel & Zimmermann, this high-rise complex in Frankfurt constitutes a networked unit of four separate parts. Soaring above the rooftops of Frankfurt, its two towers, one of 135 m and the other of 99 m, were enclosed by Doka protection screens. Frankfurt Hoch 4, Germany Contractors: Ed. Züblin

491

Access Systems Stair tower | Access Systems | Doka Safety Systems

Stair tower The safe, fast way to get up and down

Supermarket chain EDEKA Rhein-Ruhr built a new logistics centre in Hamm, Germany, which was designed to be fitted out with fully automated order-picking systems. With this project, EDEKA set new standards in the field of logistics. Edeka logistics centre in Hamm, Germany Contractors: F.C. Trapp Bauunternehmung

492

Doka Safety Systems | Access Systems | Stair tower

For fast, safe access to high-up workplaces The stair tower can be put together very quickly from frames and pre-assembled stairway elements. Intermediate exits permit safe access to all work-deck levels. The stair tower is anchored to the structure as required by the usage situation, and complies with the relevant safety rules.

Multi-functional as it can be used in many different situations The type-tested components that can be used for stair towers are • Load-bearing tower Staxo 100 • Load-bearing tower Staxo • Load-bearing tower d2

Outstanding cost-efficiency for your site Makes work easier for your crew, because • of its ergonomical constructional design • getting up and down requires much less physical effort than on ladders Stair tower

• it gives the crew plenty of room to move, even in “2-way traffic” situations

Convenient and easy to erect thanks to its simple set-up procedure Quick and easy to erect, as • there are only a very few separate components • the only tool needed is a hammer



493

Stair tower | Access Systems | Doka Safety Systems

References

As part of the project to extend the motorway around the Spanish island of Gran Canaria, Doka supplied all the equipment needed for casting the piers and bridge superstructure of Viaducto 5, in the northern part of the island. As well as the Doka cantilever forming traveller, a newly developed system of main support girders was also fielded on this project, for casting the pier-heads. Safe workplace access was provided by the Doka stair tower. Viaducto 5, Spain Contractors: UTE Guia-Pagador

494

Stair tower


The “Neue Mitte Lehen” development is a spaciously designed new district centre for the Salzburg suburb of Lehen. Consisting of two parts, it has been built on the site of a former stadium. The stadium itself has been retained as a heritage element and turned into a quiet public park complete with well-tended lawns. Neue Mitte Lehen, Salzburg, Austria Contractors: Porr

495


Article list [kg]

Article n°

[kg]

Article n°

Dokatower Stair Safety250 Systems

Staxo 100 frame 1.20m

28.0 582301000

Staxo 100-Rahmen 1,20m


3.7 582768000


Galvanised


Alu stair bracket 250

33.2 582670000

Alu-Treppenlauf 250

Basic frame d2 1.20m


24.1 582701000

Grundrahmen d2 1,20m

Galvanised

Outer railing 250

19.5 582672000

Außengeländer 250

Coupler


0.57 582527000



0.25 582528000


Screw jack foot

Inner railing 250 Galvanised Height: 155 cm

9.0 582637000

Fußspindel

7.0 582671000

Innengeländer 250


Access railing 250

38.0 582675000

Einstiegsgeländer 250



8.8 582639000

Lastspindel 70


Access support 250

12.6 582674000

Einstiegsadapter 250

Split nut B

2.0 582634000


496



[kg] Landing railing 250

Article n°

6.3 582673000

Podestgeländer 250


Scaffold planking 60/60cm Scaffold planking 60/100cm Scaffold planking 60/150cm Scaffold planking 60/175cm Scaffold planking 60/200cm Scaffold planking 60/250cm Scaffold planking 60/300cm Gerüstbelag

[kg]

Article n°

5.7 8.5 12.0 14.7 17.5 21.0 24.8

582330500 582306500 582307500 582332500 582308500 582309500 582310500

Aluminium

Anchoring shoe for stair tower Ankerschuh für Treppenturm

3.4 582680000


Warning sign "No entry" 300x300mm Verbotsschild "Zutritt Verboten" 300x300mm

Cone screw B 7cm

0.70 581575000

0.86 581444000

Konusschraube B 7cm


4.0 6.0 8.0 8.6 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Stair tower

Scaffold tube 48.3mm 1.00m Scaffold tube 48.3mm 1.50m Scaffold tube 48.3mm 2.00m Scaffold tube 48.3mm 2.50m Scaffold tube 48.3mm 3.00m Scaffold tube 48.3mm 3.50m Scaffold tube 48.3mm 4.00m Scaffold tube 48.3mm 4.50m Scaffold tube 48.3mm 5.00m Scaffold tube 48.3mm 5.50m Scaffold tube 48.3mm 6.00m Scaffold tube 48.3mm .....m Galvanised


1.9 582563000

Swivel coupler 48mm

1.5 582560000


Drehkupplung 48mm


Normal coupler 48mm

1.2 682004000

Normalkupplung 48mm


497


[kg]

Article n°

[kg]

Article n°

Dokatower Stair Safetyd2-225 Systems

Basic frame d2 1.20m

24.1 582701000

Grundrahmen d2 1,20m


3.7 582768000



Galvanised

Stair bracket 225 right Stair bracket 225 left

24.6 582681000 24.6 582682000

Treppenlauf 225

Coupler


0.57 582527000



0.25 582528000


Pin 7x60mm

0.02 582683000

Steckbolzen 7x60mm

Diagonal brace d2 12.225

Galvanised

6.0 582717000

Diagonalstrebe d2 12.225

Galvanised

Inner handrailing 225

5.7 582685000

Innenholm 225


Horizontal brace d2 225

3.4 582735000

Horizontalstrebe d2 225

Galvanised

Intermediate railing 225

5.7 582686000

Zwischengeländer 225

Screw jack foot


9.0 582637000

Fußspindel



8.8 582639000

Lastspindel 70

Connection angle 225 Galvanised Height: 116 cm


Split nut B

2.0 582634000


498

6.0 582687000

Anschlusswinkel 225

Railing board 15x160cm

4.0 183011000

Geländerdiele 15x160cm

Varnished yellow


[kg] Tread board 35mm 30x60cm

Article n°

3.0 183010000

Trittbrett 35mm 30x60cm


Article n°

0.70 581575000

Varnished yellow

Anchoring shoe for stair tower Ankerschuh für Treppenturm

3.4 582680000


Cone screw B 7cm

0.86 581444000

Konusschraube B 7cm



4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 4.0

Gerüstrohr 48,3mm

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Swivel coupler 48mm

Stair tower

Galvanised

1.5 582560000

Drehkupplung 48mm


Normal coupler 48mm

1.2 682004000

Normalkupplung 48mm





1.5 582561000

0.84 682002000



499

Ladder system XS | Access Systems | Doka Safety Systems

Ladder system XS Safety on all up/down access routes

It has to be possible to get to the workplace using safe horizontal and vertical access routes. The best solution here is ladder systems designed as an integral part of the overall system. These provide a ladder which is optimally fixed and always in the right place. In turn, this ensures that vertical access to the pouring platform or intermediate platform meets all the safety requirements. Nordpan-Rubner timber building panels factory, Sillian, Austria Contractors: Walter Frey

500

Doka Safety Systems | Access Systems | Ladder system XS

Easy to set up, for complete safety System-based ladderways with integral ladder cages can be attached to Doka wall and column formwork in a few simple steps. These safety accessories can be mounted to the formwork while this is still placed flat on the ground. This ensures complete safety, right from the word “go”.

Superlative safety with a perfect system The ladder system and cage ensure safe, fast working • complete safety when climbing up to, or down from, working platforms • complies with all statutory regulations • proven Doka quality, with hot-dip galvanised ladders and ladder cages

Ensures smooth workflows by reducing downtimes Safe working means fast working

Ladder system XS

• having safe up/down access makes for a smooth, efficient construction workflow • working in safe surroundings boosts your site-crews’ motivation

Simple to deploy – anywhere with only a small number of different system-based ladders One single system for all up/down access routes to work-platforms; compatible with • all Doka wall formwork, including circular formwork and Doka supporting construction frames • all Doka column formwork systems • all climbing formwork and tunnel formwork systems, and the cantilever forming traveller


Doka Wall Systems

501


References

The perfect match between the traveller and the formwork, the high standard of safety and the optimised ergonomic design all performed convincingly during construction of this bridge across the River Elbe near Litomerice. Safe workplace access routes were provided here by the integrated Ladder system XS. Prosmyky Bridge over the River Elbe, Czech Republic Contractors: JV of SMP & Metrostav

502

Ladder system XS


The Westbahn rail tunnel is characterised by a cross-section that varies in both height and width, which presented some very special requirements in terms of the adaptability of the formwork solution. Westbahn rail tunnel contract section H4-3, Austria Contractors: Alpine

503


Article list [kg]

Article n°

[kg]

Article n°

Doka Safety Access system Systems XS

System ladder XS 4.40m

33.2 588640000

System-Leiter XS 4,40m

Connector XS Framax/Alu-Framax Anschluss XS Framax/Alu-Framax

11.2 588639000


Galvanised

Connector XS Wall formwork Anschluss XS Wandschalung

20.8 588662000


Fixing clamp XS Framax

1.5 588677000

Befestigungsklemme XS Framax

Ladder extension XS 2.30m


19.1 588641000

Leiternverlängerung XS 2,30m

Galvanised

Connector XS KS

13.2 580367000

Anschluss XS KS


Connector XS platform decking KS Anschluss XS Fertigbelag KS

Securing barrier XS


4.9 588669000

Sicherungsschranke XS

11.0 580368000


Connector XS RS

22.2 587955000

Anschluss XS RS

Ladder cage XS 1.00m Ladder cage XS 0.25m


16.5 588643000 10.5 588670000

Rückenschutz XS

Galvanised

Connector XS DM/SL-1

11.7 588672000

Anschluss XS DM/SL-1


Ladder cage exit XS

17.0 588666000

Rückenschutz-Ausstieg XS Galvanised Height: 132 cm

Connector XS column formwork platform Anschluss XS Stützenbühne


504

10.0 588637000


[kg] Ladder adapter XS

Article n°

[kg]

Article n°

5.0 588673000

Leiternfuß XS


Accessories for Doka Climbing Systems Manhole B 70/60cm

22.0 581530000

Bühnendurchstieg B 70/60cm

Cover hinge SK 35cm

0.30 581533000

Ladder clamp SK

0.23 581239000

Deckelscharnier SK 35cm

Leiternklemme SK

Ladder system XS

Steel parts galvanised Timber parts varnished yellow Length: 81 cm Width: 71 cm


Ladder bolt XS

0.85 581561000

Leiternbolzen XS


Ladder holder SK

0.36 581532000

Leiternhalter SK

Galvanised

Ladder adapter SK

2.3 581531000

Leiternfuß SK

Galvanised

505

Alphabetical index of articles Everything at a glance

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www.doka.com

186969239 Doka Formwork Catalogue 2011

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