dana spicer jeep 99-05

JEEP

1999-2005

Light Duty Axle Applications

X510-6 February, 2006 Supersedes X510-6DSD dated June 2000

Revision Log 3/16/06 - Part Number Corrections on Page 17 3/24/06 - Corrected items contained in Carrier Cover Kit on Page 15 3/30/06 - Removed all 2002 WJ Super 30 Front Bills of Material - were never released

SAFETY INFORMA INF ORMATION TION WARNING - Failure to follow these instructions could affect vehicle performance and/or safety and result in personal injury or death.  Do not convert or alter Spicer axles except in accordance with vehicle manufacturer's instructions.

Spicer axles are designed to meet OEM vehicle manufacturer's design and performance specifications. Improper conversion or alteration of these axles can damage the axles and/or other vehicle systems. Contact the OEM manufacturer manufacturer for specific directions directions and guidelines. • Do not change axle gear ratios on vehicles with anti-lock braking systems except in accordance

with the vehicle manufacturer's instructions. Vehicles with anti-lock braking systems may utilize sensors and tone rings within the axle housings to ensure the functioning of the anti-lock brakes. Improperly changing the axle ratios may defeat the the anti-lock braking system. If changing axle ratios will require require changing the location of the tone ring on the ring gear flange relative to the location of the sensor in the axle housing, contact the OEM manufacturer for specific directions and guidelines. • Do not reuse or substitute ring gear bolts.

If you reuse a ring gear bolt or substitute an inferior quality bolt, the bolt may loosen or back out of its threaded hole, causing severe damage to the axle gears and other components and possibly resulting in a sudden "locking up" of the axle and loss of control of the vehicle. Always use new bolts specifically recommended for the application and install bolts using proper tools and torquing to the proper specifications.

CAUTION - Do not substitute parts not of Spicer quality. Spicer axles are designed for each model vehicle, and manufactured and tested for safety and best performance. Replacement parts from other manufacturers manufacturers may not be made to Spicer's Spicer's rigid quality standards. To be sure you're getting Spicer quality, quality, always use genuine Spicer parts.

This symbol warns of possible personal injury.

X510-6

Contents

How to Use This Catalog .......... ...................... ....................... ........... 2 ....................... ....................... .................. ....... 4 General Information ...........

Model 30 /181 Front X1 & XJ (Cherokee) Exploded Explod ed View & Parts Listing Listing .... ........ ......... .......... .......... ......... ...... .. 8 Bill of Material Table ............. ........................... ............................ ................ .. 10 Variable Parts Table ............... ............................... ............................ ............ 12

Model 30 /181 Front with Collapsible Spacer XJ (Cherokee) TJ (Wrangler) Exploded View & Parts Listing ............. ........................... .............. 14 Bill of Material Table ............. ........................... ............................ ................ .. 16 Variable Parts Table ............... ............................... ............................ ............ 18

Model Super 30 /186 Front X1 & XJ (Cherokee /Comanche) Exploded View & Parts Listing ............. ........................... .............. 20 Bill of Material Table ............. ........................... ............................ ................ .. 22 Variable Parts Table ............... ............................... ............................ ............ 26 KJ (Liberty) Exploded View & Parts Listing ............. ........................... .............. 30 Bill of Material Table ............. ........................... ............................ ................ .. 32 Variable Parts Table ............... ............................... ............................ ............ 32

Model 44 /216 Front TJ (Wrangler) Exploded View & Parts Listing ............. ........................... .............. 34 Bill of Material Table ............. ........................... ............................ ................ .. 36

Model 35 /194 Rear TJ (Wrangler) WJ (Grand Cherokee) X1 & XJ (Cherokee /Comanche) Exploded Explod ed View & Parts Listing .... ......... .......... .......... .......... ........ ... 38 Bill of Material Table Table .............. ............................ ........................... ............... .. 40 Variable Parts Parts Table ................ ................................ ........................... ........... 42

Model Super 35 /198 Rear WJ (Grand Cherokee) XJ (Cherokee /Comanche) Exploded Explod ed View & Parts Listing .... ......... .......... .......... .......... ........ ... 44 Bill of Material Table Table .............. ............................ ........................... ............... .. 45

Model 44 /216 Rear TJ (Wrangler) Exploded Explod ed View & Parts Listing .... ......... .......... .......... .......... ........ ... 48 Bill of Material Table Table .............. ............................ ........................... ............... .. 50 Variable Parts Parts Table ................ ................................ ........................... ........... 52

Model Super 44 /226 Rear WJ (Grand Cherokee) Exploded Explod ed View & Parts Listing .... ......... .......... .......... .......... ........ ... 58 Bill of Material Table Table .............. ............................ ........................... ............... .. 60 Variable Parts Parts Table ................ ................................ ........................... ........... 61 Shim Table ................. ................................. ................................. ............................. ............ 62

1

X510-6

How to Use This Catalog This catalog contains applications and part listings for front and rear axles which fit vehicles from model years 1999-2005. For information on model years between 1967-1978, please refer to catalog X5108DSD; Jeep model years 1979-1999 refer to X510-9. For miscellaneous models from years 1979-1984, please refer to X510-7DSD. The data in this publication is arranged by make, then in numerical order by model for front axles and then for rear axles. Each model contains the following three sections as appropriate: 

Parts Listing and Exploded View

This section contains an exploded view of the axle and lists all the part numbers for those parts illustrated. The parts that do not have a common part number have a footnote reference indicating where to find the correct part number for each Bill of Material.

•

Bill of Material Table

This section contains vehicle applications listed in order by year. year. Included in the table are the major kits kits and assemblies for each Bill of Material number .

2

X510-6

• Variable Parts Table

This section contains the individual part numbers that vary by Bill of Material number for a given model.

Note: Additional information on Spicer axles can be found in our General Information catalog number XGI. It contains the following sections: • Bill of Material Numerical Listing • Ring and Pinion Kits • Differential Case Assembly Kits • Axle Shaft Dimension and Components

3

X510-6

General Information How To Identify A Spicer Axle All Spicer Carrier Type axles are identified with a manufacturing date (1) and Bill of Material number (2) stamped on the right or left hand tube on driving axles. The Bill of Material number may also be found on the carrier in some models as shown in illustration (2A). For independent front suspension (IFS) axles, the B/M number may be located at one of three locations: 1). A vertically positioned tag near the center of the right hand side support arm, 2) stamped into the left hand side support arm (opposite end of the camber ad juster), or 3) stamped into the "nose end" of the axle carrier. The location of the information will depend on the manufacturing date of the axle. The axle model number will be cast into one of the webs as shown (3), or it can be on the nose. Each axle contains a gear ratio tag (4), and if the axle is equipped with a limited slip differential, it will have a tag specifying the type of limited slip lubricant to be used (5). Refer to the appropriate model number section for parts identification and a breakdown of the Bill of Material.

How To Change Gear Ratios To increase or decrease a gear ratio, there are certain steps that must be taken. The differential case depends upon the ratio desired. For each axle model, there is a high-ratio and a low-ratio case as illustrated below: Axle Model Model 27 Model 28 Model 28 IFS Aerostar Model 30 Model 35 Model 35 Model 36 ICA Model 44 Model 44 ICA 1984 & earlier Model 44 ICA 1985 & later

Low Ratio Case 3.73 and Down 3.45 and Down 2.27, 3.73 3.55 and Down 2.35 only 2.73 - 3.31 2.73 and Down 3.73 and Down

High Ratio Case 3.92 and Up 3.73 and Up — 3.73 and Up — 3.54 and Up 3.07 and Up 3.92 and Up

3.73 and Down

3.92 and Up

2.87 and Down

3.07 and Up

Axle Model Model 50 Model 60 Model 61 Semi Float Model 61 Full Float Model 70 Model 70-3HD Model 70-2UA Model 80

Low Ratio CaseHigh Ratio Case 4.10 and Down ............. — 4.10 and Down .... 4. 4 . 5 6 a n d Up 3.00 and 3.07 only 3.31 and Down .... 3. 3.54 and Up 4.10 and Down .. .... 4. 4 .56 and Up 3.42 and Down .. .... 3. 3 .73 and Up 3.07 only ....................... — 3.73 and Down .. .... 4.10 and Up

Example - If you have a model 44 Rear Axle with a 3.54 ratio and wish to change to a 3.73 ratio, you change only the ring gear and pinion assembly. If you change the ratio to a 4.09, you must change to a high-ratio case in addition to changing the ring gear and pinion. The application section will show you what case to use. When the vehicle is equipped with both front and rear driving axles, the gear ratios ratios must be the same in both axles. axles. The drive gear screws are self-locking and and must be replaced with new screws each time that they are removed.

4

X510-6

How Limited Slip Differentials Operate A conventional differential transmits all the ring gear torque through the differential gears to the axle shafts. Torque is at all times equal on the axle shafts, and if one wheel slips, the other wheel can only put out as much torque as the slipping wheel. The Spicer Limited Slip differential has the same power flow as a conventional differential, plus a more direct flow which automatically takes effect as driving conditions conditions demand. This more direct power flow is from the differendifferential case to each axle shaft through a clutch plate and disc di sc arrangement. Arrangement of these plates and discs is at the option of the vehicle manufacturer, so care should be taken during disassembly to note the arrangement of these components. The Limited Slip construction permits differential action when required for turning corners and transmits equal torque to both wheels when driving straight ahead. However However,, when one wheel tries to spin due to leaving the ground, a patch of ice, etc., the clutch packs automatically provide more torque to the wheel which is not trying to spin. The Limited Slip differential resists wheel spin on bumpy roads and provides more pulling power when one wheel tries to slip. In many cases of differences differences in traction, pulling power will be automatically provided provided until both wheels start to slip. In diagnosis of vehicle operators' complaints, it is important to recognize two things. 1. If, with unequal traction, both both wheels slip, the Limited Slip Differential has done all it can pssibly do. 2. In extreme extreme cases cases of differences differences in traction traction,, the wheel with with the least traction traction may may spin after after the Limited Limited . Slip has transferred as much torque as possible to the non-slipping wheel.

How To Distinguish a Powr-Lok™ from a Trac-Lok™ All Models except Model 80 /286: /286: The Powr-Lok design is identified by its 2-piece case. The Trac-Lok design is identified by its 1-piece case. Model 80 /286 only: only: Both the Powr-Lok and the TracLok use 2-piece cases in the model 80 (286) axle. The difference between the two is in the shape of the holes for the cross shaft. The Powr-Lok case will have cross shaft holes that are "U" shaped in one case half and "V" shaped in the other case half. The Trac-Lok case will have cross shaft holes that are semicircles in both case halves.

POWR-LOK™

2-Piece Case 4-Pinion Mate

TRAC-LOK™

1-Piece C a s eMate Gears 2-Pinion

Gears

It is also possible to replace an existing Powr-Lok unit with a complete Trac-Lok unit. For this purpose, the differential case assembly must be replaced.

How To Obtain Special Service Tools Special service tools (see service manuals) can be obtained from the following company: Kent-Moore OE Tool Tool and Equipment Equip ment Group SPX Corporation 28635 Mound Road Warren MI 48092-3499 (800) 345-2233

5

X510-6

Light Axle Kits DIFFERENTIAL CASE KIT

SHAF T ASSEMB LY KIT

DRIVE PINION & GEAR ASSEMBL ASSEMBLY Y KIT DIFFER ENTIAL CASE ASS EMBL EMBLY Y KIT

CARRIER COVER KIT DIFFERENTIAL INNER PARTS KIT

6

X510-6

Jeep Model 30 /181 Front Exploded View

8

X510-6

Jeep Model 30 /181 Front Parts Listing

X510-6

ITEM NO.

1 2 3 4

PART NUMBER

- ( 3) - ( 1) 3076 4 7 06 0 1 5X 7069 70 6938 38X X 7069 70 6936 36X X

5

-

6 7

3234 9 -

8 9 10 11 12 13

7 06 0 3 0X 1357 5 - ( 2) 2 -4- 656 1-1 3018 6 3018 5 7 07 1 8 0X

14 15 16 17 18 19 20 21

4086 9 3861 5 4318 0 3427 9 - ( 3) 4 86 31 - 1 7 0 6 0 1 6X 7069 70 6937 37X X

DESCRIPTION

Housing - Axle Service Drive Pinion & Gear Assembly Slinger - Inner Pinion Bearing KIT - Inner Pinion Bearing PKG PK G - Di Diff ffer eren enttia iall & Pi Pini nion on Sh Shiim (inc items 5, 7, 12, 15, 21) PKG - Pi Pin nion Bearing Shim (inc items 5, 7, 12, 15) Inner Pinion Shims (See Pkgs - 706938X & 706936X) Baffle - Pinion Bearing Outer Pinion Bearing Shims (See Pkgs - 706938X & 706936X) KIT - Outer Pinion Bearing Slinger - Outer Pinion Bearing Seal - Pinion Oil End Yoke Washer - Pinion Nut Pinion Nut KIT - Carrier Co Cover (inc items 14, 15, 16, 17) Carrier Cover RTV Silicone Sealant Plug - Carrier Cover Bolt - Carrier Cover (qty 10) Differential Bearing Cap Bolt - Differential Bearing Cap KIT - Differential Bearing Differential Bearing Shims (See Pkg 706937X) PKG PK G - Dif Diffe fere ren nti tia al Bea Beari ring ng Sh Shim im (inc items 15, 21)

I TEM NO.

22 23 24 25 26 27 28 29 30

PART NUMBER

31 32 33 34 35 36 37 38 39 40 41 42 43 44

-(1) 41221 32926 33213 34096 40027 41648 13449 46470 70 6 9 44 X 43682 5 00 0 24 - 6 40586 40583 40584 40916 -(3) -(3) -(3) 41027 -(3) 46849 -(1) 46988

45 46 47 48 49 50 51

-(3) 40596 40597 45749 40598 50 0 02 5 - 10 44646

DESCRIPTION

Case - Differential (std) Bolt - Drive Gear (qty 10) Pinion - Differential (std) Gear - Differential (std) Thrustwasher - Diff Pinion (std) Thrustwasher - Diff Gear (std) Shaft - Differential (std) Lock - Differential Shaft Oil Seal KIT - So Socket Assembly Slotted Nut Cotter Pin Adjusting Split Ring Socket Assembly Nut - Hex Jam / Slotted Socket Assembly Nut - Hex Slotted Cotter Pin Tie Rod Assembly Bolt - Knuckle Right / Left Knuckle Slinger - Spindle Yoke (Inner) Shaft & Joint Assembly Slinger - Spindle Yoke (Outer) (non-ABS only) Hub Assembly Washer - Flat Nut - Hex Spring - Wave Washer Nut - Retainer Cotter Pin Tone Ring (ABS only)

(1) See "Bill of Material Table" Table" on next page (2) See "Variable Parts Table" within this section (3) Contact Vehicle Manufacturer (4) Not Sold Separately

9

X510-6

Bill of Material Table Table Ax l e Bill of Material

Diff. Type

Ratio

Ring Gear & Pinion Kit (7)

Ax l e Ki t s Differential Case Assy. Case Kit Kit (8)

Shaft & Joint Assy. Inner Parts Kit

1999 XJ Non-Disconnect - Live Spindle Wheel End 610869-1 Standard 3.07 706930-2X 2002913

10

NOTE: All Ring & Pinion Kits with base number 706930 are reverse spiral bevel (7) See Ring Ring Gear Gear & Pinion Pinion Kits in XGI Catalog Catalog for ratio ratio & tooth tooth combinatio combinations. ns. (8) See Differe Differential ntial Case Case Assy Assy Kits Kits in XGI XGI Catalog Catalog for spline spline data data & ratios. ratios.

Right Hand Shaft Assy.

Left Hand Shaft Assy.

Jeep Model 30 /181 Front Bill of Material Mater ial Table Table

X510-6

A xl e Bill of Material

Diff. Type

Ratio






1999 XJ w/ABS (Dead Front) 610878 610944

1999 XJ RHD w/ABS (Dead Front) 610880 2000 XJ Non-Disconnect - Live Spindle Wheel End 610976 Standard 4.10 706930-4X 707159X

706934X

707160X

75814-2X

75814-1X

610977

Standard

4.10

2000 XJ RHD, (Dead Front) 610917 2000 XJ RHD 610969 Standard 4.10 2000 X1 (Dead Front) 611003 2000 XJ LHD DIESEL 610971 Standard 3.73 2000 XJ LHD DIESEL w/ABS 610972 Standard 3.73 2000 XJ RHD DIESEL w/ABS 610974 Standard 3.73 2000 XJ RHD DIESEL 610973 Standard 3.73 2000 XJ w/ABS (Dead Front) 610916

706930-4X

707159X

706934X

707160X

75814-2X

75814-1X

706930-4X

707159X

706934X

707160X

75814-2X

75814-1X

706930-5X

707159X

706934X

707160X

75814-2X

75814-1X

706930-5X

707159X

706934X

707160X

75815-2X

75815-1X

706930-5X

707159X

706934X

707160X

75815-2X

75815-1X

706930-5X

707159X

706934X

707160X

75814-2X

75814-1X

708133-1

707159X

706934X

707160X

75814-2X

75814-1X

708133-1

707159X

706934X

707160X

75815-2X

75815-1X

708133-1

707159X

706934X

707160X

75815-2X

75815-1X

708133-1

707159X

706934X

707160X

75814-2X

75814-1X

610937

2001 XJ 611130-1 Standard 3.73 2001 XJ LHD DIESEL w/ABS 611131-1 Standard 3.73 2001 XJ RHD DIESEL w/ABS 611133-1 Standard 3.73 2001 XJ RHD DIESEL 611132-1 Standard 3.73

NOTE: All Ring & Pinion Kits with base number 706930 are reverse spiral bevel (7) See Ring Ring Gear & Pinion Pinion Kits in XGI Catalog Catalog for for ratio & tooth combina combinations. tions. (8) See Different Differential ial Case Case Assy Assy Kits Kits in XGI Catalog Catalog for spline spline data data & ratios. ratios.

11

X510-6

Variable Parts Listing L isting

X510-6

Jeep 1999-2005 Model 30 /181 Front with Collapsible Spacer Axles for XJ (Cherokee) TJ (Wrangler)

13

Jeep Model 30 /181 Front w/Collapsible w/Coll apsible Spacer Spacer Exploded View

14

X510-6

Jeep Model 30 /181 Front w/Collapsible w/Coll apsible Spacer Spacer Parts Listing

X510-6

ITEM NO.

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11

- ( 3) - ( 1) 4963 4-( 6) 7 06 0 1 5X 4619 4 7 06 8 9 4X 1357 5 - ( 2) 2 -4- 656 1-1 3018 6 3018 5 7 07 2 7 4X

12 13 14 15 16 17 18 19 20 21 22 23 24 25

4 08 69 - 1 4318 0 3427 9 3861 5 - ( 3) 4 86 31 - 1 7 0 6 0 1 6X 7 0 1 0 0 4X - ( 1) 4122 1 3292 6 3321 3 3409 6 4002 7

DESCRIPTION

Housing - Axle Service Drive Pinion & Gear Assembly Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing Slinger - Outer Pinion Bearing Seal - Pinion Oil End Yoke Pinion Nut Washer Pinion Nut KIT - Carrier Co Cover (inc items 12, 13, 14, 15) Carrier Cover Plug - Carrier Cover Bolt - Carrier Cover (qty 10) RTV Silicone Sealant Differential Bearing Cap Bolt - Differential Bearing Cap KIT - Differential Bearing PKG - Differential Bearing Shim Case - Differential (std) Bolt - Drive Gear (qty 10) Pinion - Differential (std) Gear - Differential (std) Thrustwasher - Diff. Pinion Thrustwasher - Differential Gear

I TEM NO.

PART NUMBER

26 27 28

41648 13449 46470 70 6 9 44 X

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

43682 5 00 0 24 - 6 40586 40583 40584 40916 -(3) -(3) -(3) -(3) 41027 2 0 0 36 2 6 46849 -(1) 46988 -(3) 40596 40597 45749 40598 50 0 02 5 - 10 44646

DESCRIPTION

Shaft - Differential (std) Lock - Differential Shaft Oil Seal KIT - So Socket Assembly (inc 29, 30, 31, 32, 33, 34) Slotted Nut Cotter Pin Adjusting Split Ring Socket Assembly (lower) Nut - Hex Jam Socket Assembly (upper) Nut - Hex Slotted Cotter Pin Tie Rod Assembly Right/Left Knuckle Knuckle Bolt Guide - Axle Shaft Dust Slinger Shaft & Joint Assembly Slinger - Hub Oil (non-ABS only) Hub Assembly Washer - Flat Nut - Hex Washer - Spring Wave Lock Nut Cotter Pin Tone Ring (ABS only)

(1) See "Bill of Material Table" Table" on next page (2) See "Variable Parts Table" within this section (3) Contact Vehicle Manufacturer (4) Not Sold Separately (6) See Shim Table in the back of this catalog

15

Jeep Model 30 /181 Front w/Collapsible w/Coll apsible Spacer Spacer Bill of Material Table Table Ax l e Bill of Material

Diff. Type

1999 TJ 610881-1 Standard 610881-3 Standard 610881-4 Standard 1999 TJ RHD 610883-1 Standard 610883-3 Standard 1999 TJ w/ABS 610882-1 Standard 610882-3 Standard 2000 XJ 610856-1 Standard 610856-2 Standard


Ratio


3.07 4.10 3.73

707344-2X 707344-6X 707344-11X

2002913 707159X 707159X

706007X 706008X 706008X

3.07 3.73

707344-2X 707344-11X

2002913 707159X

3.07 3.73

707344-2X 707344-11X

3.07 3.55

X510-6

Shaft & Joint Assy. Right Hand Shaft Assy.


707160X 707160X 707160X

75814-2X 75814-2X 75814-2X

75814-1X 75814-1X 75814-1X

706007X 706008X

707160X 707160X

75814-2X 75814-2X

75814-1X 75814-1X

2002913 707159X

706007X 706008X

707160X 707160X

75815-2X 75815-2X

75815-1X 75815-1X

707344-2X 707344-8X

2002913 2002913

706007X 706007X

707160X 707160X

75814-2X 75814-2X

75814-1X 75814-1X

Inner Parts Kit

610967

Standard

3.07

707344-2X

2002913

706007X

707160X

75814-2X

75814-1X

610980

Standard

3.55

707344-8X

2002913

706007X

707160X

75814-2X

75814-1X

2000 XJ RHD w/ABS 610859-1 Standard

3.55

707344-8X

2002913

706007X

707160X

75815-2X

75815-1X

610970

Standard

3.55

707344-8X

2002913

706007X

707160X

75815-2X

75815-1X

2000 XJ RHD 610858-1 Standard

3.55

707344-8X

2002913

706007X

707160X

75814-2X

75814-1X

610975

Standard

3.55

707344-8X

2002913

706007X

707160X

75814-2X

75814-1X

2000 XJ w/ABS 610857-1 Standard 610857-2 Standard

3.07 3.55

707344-2X 707344-8X

2002913 2002913

706007X 706007X

707160X 707160X

75815-2X 75815-2X

75815-1X 75815-1X

610945-2

Standard

3.55

707344-8X

2002913

706007X

707160X

75815-2X

75815-1X

610968

Standard

3.07

707344-2X

2002913

706007X

707160X

75815-2X

75815-1X

2001 XJ 611101-1 611101-2

Standard Standard

3.07 3.55

708132-1 708132-2

2002913 2002913

706007X 706007X

707160X 707160X

75814-2X 75814-2X

75814-1X 75814-1X

611106-1

Standard

3.07

708132-1

2002913

706007X

707160X

75814-2X

75814-1X

611113-1

Standard

3.55

708132-2

2002913

706007X

707160X

75814-2X

75814-1X

2001 XJ RHD w/ABS 611104-1 Standard

3.55

708132-2

2002913

706007X

707160X

75815-2X

75815-1X

611109-1

Standard

3.55

708132-2

2002913

706007X

707160X

75815-2X

75815-1X

2001 XJ RHD 611103-1 Standard

3.55

708132-2

2002913

706007X

707160X

75814-2X

75814-1X

611110-1

3.55

708132-2

2002913

706007X

707160X

75814-2X

75814-1X

16

Standard


X510-6

Jeep Model 30 /181 Front w/Collapsible w/Coll apsible Spacer Spacer Bill of Material Mater ial Table Table A xl e

Bill of Material

Diff. Type


Ratio


2001 XJ w/ABS 611102-1 Standard 611102-2 Standard

3.07 3.55

708132-1 708132-2

2002913 2002913

706007X 706007X

611105-2

Standard

3.55

708132-2

2002913

611107-1

Standard

3.07

708132-1

2001-02 TJ 611114-1 611114-3 611114-4 611114-5

Standard Standard Standard Standard

3.07 4.10 3.73 4.56

611115-1

Standard



707160X 707160X

75815-2X 75815-2X

75815-1X 75815-1X

706007X

707160X

75815-2X

75815-1X

2002913

706007X

707160X

75815-2X

75815-1X

708132-1 708132-3 708132-4 708132-5

2002913 707159X 707159X 707159X

706007X 706008X 707008X 706008X

707160X 707160X 707160X 707160X

75814-2X 75814-2X 75814-2X 75814-2X

75814-1X 75814-1X 75814-1X 75814-1X

3.07

708132-1

2002913

706007X

707160X

75815-2X

75815-1X

2001-02 TJ RHD 611115-3 Standard

3.73

708132-4

707159X

707008X

707160X

75815-2X

75815-1X

611116-1 611116-3

Standard Standard

3.07 3.73

708132-1 708132-4

2002913 707159X

706007X 706008X

707160X 707160X

75814-2X 75814-2X

75814-1X 75814-1X

2002 TJ 611312-1 611312-3 611312-4 611312-5

Standard Standard Standard Standard

3.07 4.10 3.73 4.56

708132-1 708132-3 708132-4 708132-5

2002913 2002915 707159X 707159X

706007X 706008X 706008X 706008X

707160X 707160X 707160X 707160X

75814-2X 75814-2X 75814-2X 75814-2X

75814-1X 75814-1X 75814-1X 75814-1X

611313-1 611313-2 611313-3

Standard Standard Standard

3.07 3.55 3.73

708132-1 708132-2 708132-4

2002913 2002913 707159X

706007X 706007X 706008X

707160X 2002914 707160X

75815-2X 75525-2X 75815-2X

75815-1X 75525-1X 75815-1X

3.07 3.73

708132-1 708132-4

2002913 707159X

706007X 706008X

707160X 707160X

75814-2X 75814-2X

75814-1X 75814-1X

3.07 3.73

708132-1 708132-4

2002913 2002915

706007X 706008X

707160X 2002914

75815-2X 75525-2X

75815-1X 75525-1X

2002 TJ RHD 611314-1 Standard 611314-3 Standard 2004-05 TJ w/ABS 611381-1 Standard 611381-2 Standard


Inner Parts Kit

17

X510-6


X510-6

Jeep 1999-2003 Model Super 30 /186 Front Axles for WJ (Grand Cherokee)

19

Jeep Model Super 30 /186 Front Exploded View

20

X510-6

Jeep Model Super 30 /186 Front Parts Listing

X510-6

ITEM NO.

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

- ( 3) - ( 1) - ( 2) - ( 2) -(2) - ( 2) - ( 2) - ( 2) - ( 2) - ( 2) - ( 2) - ( 2)

13 14 15 16 17 18 19 20 21 22

- ( 2) 4318 1 3427 9 3861 5 - ( 3) 4 86 31 - 1 7 0 6 0 1 6X 49036 (6) - ( 1) 4917 5

23

4122 1

DESCRIPTION

Housing - Axle Service Drive Pinion & Gear Assembly Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing S li nge r Seal - Pinion Oil Oil Seal End Yoke/Companion Flange Assy Washer - Pinion Nut Pinion Nut KIT - Carrier Cover (inc items 13, 14, 15, 16) Carrier Cover Plug - Carrier Cover Bolt - Carrier (qty 10) RTV Silicone Sealant Differential Bearing Cap Bolt - Differential Bearing Cap KIT - Differential Bearing Spacer - Differential Case - Differential Plenum Assembly (Hydra-Lok) (Hydra Lok - Serviced only as an assembled unit) Bolt - Drive Gear (qty 10)

I TEM NO.

PART NUMBER

24 25 26 27 28 29 30

32926 33213 34096 40027 41648 13449 46470 70 7 4 88 X

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

40916 40584 48715 40586 43682 5 00 0 24 - 6 47827 -(3) -(2) -(1) -(4) -(3) 40596 40597 45749 40598 50 0 02 5 - 10 -(2)

DESCRIPTION

Pinion - Differential (std) Gear - Differential (std) Thrustwasher - Diff Pinion (std) Thrustwasher - Diff Gear (std) Shaft - Differential (std) Lock - Differential Shaft (std) Oil Seal KIT - So Socket Assembly (inc 31, 32, 33, 34, 35, 36) Socket Assembly (upper) Nut - Hex Jam Socket Assembly (lower) Adjusting Split Ring Slotted Nut Cotter Pin Bolt - Knuckle Right Knuckle Dust Slinger Axle Shaft Tone Ring (ABS Only) Hub Assembly Washer - Flat Hex Nut Washer - Spring Wave Retainer Nut Cotter Pin KIT - Boot & Clamp


21

Jeep Model Super 30 /186 Front Bill of Material Table Table Ax l e Bill of Material

Diff. Type

1999 WJ w/ABS 610735-2 Standard 610735-3 Standard 1999 WJ CV w/ABS 610734-2 Standard 610734-3 Standard


Ratio


3.55 3.73

76385-5X 76386-5X

707158-1X 707159-1X

706007-1X 706008-2X

3.55 3.73

76385-5X 76386-5X

707158-1X 707159-1X

X510-6



707160X 707160X

76500-1X 76500-1X

76500-2X 76500-2X

706007-1X 706008-2X

707160X 707160X

51737-1 51737-1

51737-2 51737-2

Inner Parts Kit

610742-3

Hydra Lok

3.73

76386-5X

85282

-

-

51737-3

51737-4

610919-1 610919-2 610919-3


3.55 3.73 3.91

76385-5X 76386-5X 80177-5

707158-1X 707159-1X 707159-1X

706007-1X 706008-2X 706008-2X

707160X 707160X 707160X

51737-1 51737-1 51737-1

51737-2 51737-2 51737-2

610920 610921 610922

Standard Hydra Lok Hydra Lok

3.73 3.73 3.73

76386-5X 76386-5X 76386-5X

707159-1X 85282 85282

706008-2X -

707160X -

51737-1 51737-3 51737-3

51737-2 51737-4 51737-4

610924 610926 610927

Hydra Lok Standard Hydra Lok

3.91 3.91 3.91

80177-5 80177-5 80177-5

85282 707159-1X 85282

706008-2X -

707160X -

51737-3 51737-1 51737-3

51737-4 51737-2 51737-4

3.55 3.73

76385-5X 76386-5X

707158-1X 707159-1X

706007-1X 706008-2X

707160X 707160X

51737-1 51737-1

51737-2 51737-2

3.55 3.73 3.91

76385-5X 76386-5X 80177-5

707158-1X 707159-1X 707159-1X

706007-1X 706008-2X 706008-2X

707160X 707160X 707160X

51737-1 51737-1 51737-1

51737-2 51737-2 51737-2

1999 WJ (Dead Front) 610733 610923 610950 611011

1999 1/2 WJ w/ABS 610863-2 Standard 610863-3 Standard 1999 1/2 WJ CV w/ABS 610862-2 Standard 610862-3 Standard 610862-4 Standard 610864-3 610864-4

Standard Standard

3.73 3.91

76386-5X 80177-5

707159-1X 707159-1X

706008-2X 706008-2X

707160X 707160X

51737-1 51737-1

51737-2 51737-2

610865-3

Hydra Lok

3.73

76386-5X

85282

-

-

51737-3

51737-4

610866-3 610866-4

Hydra Lok Hydra Lok

3.73 3.91

76386-5X 80177-5

85282 85282

-

-

51737-3 51737-3

51737-4 51737-4

610868-1

Hydra Lok

3.91

80177-5

85282

-

-

51737-3

51737-4

1999 1/2 WJ (Dead Front) 610867

22


Jeep Model Super 30 /186 Front Bill of Material Mater ial Table Table

X510-6

A xl e Bill of Material

Ratio


2000 WJ CV w/ABS 610946-1 Standard 610946-2 Standard 610946-3 Standard

3.55 3.73 3.91

76385-5X 76386-5X 80177-5

707158-1X 707159-1X 707158-1X

706007-1X 706008-2X 706007-1X

610947 610948 610949


3.73 3.73 3.73

76386-5X 76386-5X 76386-5X

707159-1X 85282 85282

610951 610952 610953


3.91 3.91 3.91

80177-5 80177-5 80177-5


3.55 3.73 3.91

611008 611009 611010


611012 611013 611014



707160X 707160X 707160X

51737-1 51737-1 51737-1

51737-2 51737-2 51737-2

706008-2X -

707160X -

51737-1 51737-3 51737-3

51737-2 51737-4 51737-4

85282 707159-1X 85282

706008-2X -

707160X -

51737-3 51737-1 51737-3

51737-4 51737-2 51737-4

76385-5X 76386-5X 80177-5

707158-1X 707159-1X 707159-1X

706007-1X 706008-2X 706008-2X

707160X 707160X 707160X

51737-1 51737-1 51737-1

51737-2 51737-2 51737-2

3.73 3.73 3.73

76386-5X 76386-5X 76386-5X

707159-1X 85282 85282

706008-2X -

707160X -

51737-1 51737-3 51737-3

51737-2 51737-4 51737-4


3.91 3.91 3.91

80177-5 80177-5 80177-5

85282 707159-1X 85282

706008-2X -

707160X -

51737-3 51737-1 51737-3

51737-4 51737-2 51737-4

Standard

3.55

76385-5X

707158-1X

706007-1X

707160X

51737-1

51737-2

611098

Hydra Lok

3.91

80177-5

85282

-

-

51737-3

51737-4

611100

Hydra Lok

3.91

80177-5

76739X

-

-

51737-3

51737-4

2001 WJ CV w/ABS 611117 Standard 611118 Hydra Lok

3.73 3.73

76386-5X 76386-5X

707159-1X 85282

706008-2X -

707160X -

51737-1 51737-3

51737-2 51737-4

611119-1 611119-2 611119-3


3.55 3.73 3.91

76385-5X 76386-5X 80177-5

707158-1X 707159-1X 707159-1X

706007-1X 706008-2X 706008-2X

707160X 707160X 707160X

51737-1 51737-1 51737-1

51737-2 51737-2 51737-2

611120 611121 611122


3.73 3.73 3.73

76386-5X 76386-5X 76386-5X

707159-1X 85282 85282

706008-2X -

707160X -

51737-1 51737-3 51737-3

51737-2 51737-4 51737-4

611124 611125 611126


3.91 3.91 3.91

80177-5 80177-5 80177-5

85282 707159-1X 85282

706008-2X -

707160X -

51737-3 51737-1 51737-3

51737-4 51737-2 51737-4

611166 611279 611322


3.55 3.73 3.73

76385-5X 76386-5X 76386-5X

707158-1X 85282 85282

706007-1X -

707160X -

51737-1 51737-3 51737-3

51737-2 51737-4 51737-4

611375

Hydra Lok

3.73

76386-5X

85282

-

-

51737-3

51737-4

611007-1 611007-2 611007-3

611093-1

Diff. Type


Inner Parts Kit

2001 WJ (Dead Front) 611097 611123


23

X510-6

X510-6

Jeep Model Super 30 /186 Front Variable Parts Listing Li sting

Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to 610733 610734 610735 "Exploded View" at the front of this section)

1 2 3 4 5 6 7 8 9 10 11 12 13

Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing S l i ng er Seal - Pinion Oil Oil Seal End Yo Yoke/Companion Fl Flange As Assy Pinion Nut KIT - Carrier Cover (inc 13,14,15) Carrier Cover Dust Slinger KIT - Boot & Clamp KI

3 4 5 6 7 8 9 10 12 13 39 48

610864

1 2 3 4 5 6 7 8 9 10 11 12 13

Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing S l i ng er Seal - Pinion Oil Oil Seal End Yo Yoke/Companion Fl Flange As Assy Pinion Nut KIT - Carrier Cover (inc 13,14,15) Carrier Cover Dust Slinger KIT - Boot & Clamp

3 4 5 6 7 8 9 10 12 13 39 48

1 2 3 4 5 6 7 8 9 10 11 12 13

Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer Co KIT - Outer Pinion Bearing S l i ng er Seal - Pinion Oil Oil Seal End Yoke/Companion Flange Assy Pinion Nut KIT - Carrier Cover (inc 13,14,15) Carrier Cover Dust Slinger KIT - Boot & Clamp

3 4 5 6 7 8 9 10 12 13 39 48

-

610863

44035 (6) 44035 (6) 44035 (6) 49634 (6) 706015X 706015X 706015X 706015X 46194 4 6194 46194 46194 706894X 706894X 706894X 706894X 13575 13575 13575 13575 47761 47761 47761 47761 47762 47762 47762 47762 2-1-2891 (3) 2-1-2891 (3) 2-1-2891 (3) 2-1-2891 (3) 50560 50560 30185 30185 707486X 707486X 707486X 707486X 47832-1 47832-1 47832-1 47832-1 46849 46849 708179 708179 610865

610866

49634 (6) 49634 (6) 44035 (6) 706015X 706015X 706015X 46194 46194 461 94 706894X 706894X 706894X 13575 13575 13575 47761 47761 47761 47762 47762 47762 2-1-2891 (3) 2-1-2891 (3) 2-1-2891 (3) 30185 50560 30185 707486X 707486X 707486X 47832-1 47832-1 47832-1 708179 708179 708179 610923

6 10 7 4 2 610862

610924 610926 610927

610946 610947 610948 6 1 0 9 49

49634 (6) 49634 (6) 706015X 706015X 46194 50576 706894X 706894X 13575 13575 47761 47761 47762 47762 2-1-2891 (3) 2-1-2891 (3) 30185 50560 707486X 707486X 47832-1 47832-1 708179 708179

6 10 8 6 7

-

610868 610919 610920 610921 610922

49634 (6) 706015X 46194 706894X 13575 47761 47762 2-1-2891 (3) 30185 707486X 47832-1 708179

6 10 9 5 0

610951 610952 610953 6110 0 7 611008

-

49634 (6) 706015X 50576 706894X 13575 47761 47762 2-1-2891 (3) 50560 707486X 47832-1 708179

(3) Contact Vehicle Manufacturer (6) See Shim Table in the back of this catalog

25

X510-6


X510-6

Jeep Model Super 30 /186 Front Variable Parts Listing Li sting

Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 611 2 85 6 112 8 6 611 3 21 6 112 8 7 611 3 22 611288 611289

1 2 3 4 5 6 7 8 9 10 11 12 13

Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing Slinger Sl Seal - Pinion Oil Oil Seal Oi End Yo Yoke/Companion Fl Flange As Assy Pinion Nut KIT - Carrier Cover (inc 13,14,15) Carrier Cover Dust Slinger KIT - Boot & Clamp

3 49634 (6) 49634 (6) 49634 (6) 49634 (6) 4 706015X 706015X 706015X 706015X 5 50576 50576 50576 50576 6 706894X 706894X 706894X 706894X 7 13575 13575 13575 13575 8 50531 50531 50531 50531 9 47762 47762 47762 47762 10 2-4-8571-1 (3) 2-1-2891 (3) 2-4-8571-1(3) 2-1-2891 (3) 12 50560 50560 50560 50560 707486X 707486X 707486X 707486X 13 47832-1 47832-1 47832-1 47832-1 39 48 708179 708179 708179 708179

611 3 26

1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13

Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing S l i ng er Seal - Pinion Oil Oil Seal End Yoke/Companion Flange Assy Pinion Nut KIT - Carrier Cover (inc 13,14,15) Carrier Cover Dust Slinger KIT - Boot & Clamp

Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing S l i ng er Seal - Pinion Oil Oil Seal End Yoke/Companion Flange Assy P inion Nut Pi KIT - Carrier Cover (inc 13,14,15) Carrier Cover Dust Slinger KIT - Boot & Clamp

6113 2 3 6113 2 4

3 4 5 6 7 8 9 10 12 13 39 48

3 4 5 6 7 8 9 10 12 13 39 48

49634 (6) 706015X 50576 706894X 13575 50531 47762 - (3) 50560 707486X 47832-1 708179

6 113 2 7

-

611 3 28

6113 2 9

49634 (6) 49634 (6) 706015X 706015X 5 0576 50576 706894X 706894X 13575 13575 50531 50531 47762 47762 2-4-8571-1(3) 2-1-2891 (3) 50560 50560 707486X 707486X 47832-1 47832-1 708179 708179

611 3 31

6 113 3 2 6 113 7 3 611374

611 3 75

6113 7 6 6113 7 7

49634 (6) 706015X 50576 706894X 13575 50531 47762 2-1-2891 (3) 50560 707486X 47832-1 708179

49634 (6) 706015X 50576 706894X 13575 50531 47762 - (3) 50560 707486X 47832-1 708179

49634 (6) 706015X 505 76 706894X 13575 50531 47762 2-4-8571-1(3) 50560 707486X 47832-1 708179

49634 (6) 706015X 50 576 706894X 13575 50531 47762 - (3) 50560 707486X 47832-1 708179

611 32 5

49634 (6) 706015X 50576 706894X 13575 50531 47762 (3) 50560 707486X 47832-1 708179

611 33 0

49634 (6) 706015X 50576 706894X 13575 50531 47762 - (3) 50560 707486X 47832-1 708179


27

Notes

X510-6

X510-6

Jeep 2000-2005 Model Super 30 /186 Front Axles for KJ (Liberty)

29

Jeep Model Super 30 /186 Front - KJ Exploded View

30

X510-6

Jeep Model Super 30 /186 Front - KJ Parts Listing

X510-6

ITEM NO.

1 2 3 4

PART NUMBER

- ( 3) - ( 1) 50615- (6) 703007 7 06 0 6 4X

DESCRIPTION

I TEM NO.

PART NUMBER

DESCRIPTION

Housing - Axle Service Drive Pinion & Gear Assembly Slinger - Variable Thicknesses PKG - Pinion Shims


31

Jeep Model Super 30 /186 Front - KJ

X510-6

2000-01 KJ 611036 Standard 611092 Standard

4.10 4.10

84006-5 84006-5

708115 708115

708114 708114

708113 708113

-(3) -(3)

-(3) -(3)

611231 611383

Standard Standard

4.10 4.10

84006-5 84006-5

708115 708115

708114 708114

708113 708113

-(3) -(3)

-(3) -(3)

Standard Standard

3.73 3.73

84004-5 84004-5

708115 708115

708114 708114

708113 708113

-(3) -(3)

-(3) -(3)

Standard

3.73

84004-5

708115

708114

708113

-(3)

-(3)

Standard Standard

4.10 4.10

84006-5 84006-5

709115 708115

708114 708114

708113 708113

-(3) -(3)

-(3) -(3)

Standard

3.73

84004-5

708115

708114

708113

-(3)

-(3)

Standard Standard

4.10 3.55

84006-5 85407-5

708115 708254

708114 -

708113 708113

-(3) -(3)

-(3) -(3)

2002505 611344

Standard Standard

3.55 3.55

85407-5 85407-5

708254 708254

-

708113 708113

-(3) -(3)

-(3) -(3)

611365

Standard

3.55

85407-5

708254

-

708113

-(3)

-(3)

2001 KJ 611034 611090 2002-03 KJ 611230 2003 KJ 611363 611384 2004 KJ 611382 2005 KJ 2002427 2002487

(3)

Contac Con tactt Vehicl Vehicle e Manufact Manufacturn urnndH ndH.16 .161(C 1(Co o 468.72 468.72 l321.84 321.84 483.24 m321.84 321.84 445.44 52411.84 m378.849 378.849 537.48 le984.9(7081)69.9(1)-5.5(3)]TJ26.46V 26.46V

Variable Parts Listing L isting Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to 20 0 2 4 27 611 0 3 4 611 2 3 1 "Exploded View" at the front of this section) 2 00 2 4 8 7 611 0 3 6 2 00 2 5 0 5 611 0 9 0 611092 611230

1 Companion Flange Assembly

1 Companion Flange Assembly

32

9

9

2002415

84679

611 36 5 611382 611383

6 113 8 4

84679

85749

85749

6 11 34 4

611 3 6 3

84679

85749

X510-6

Jeep 2003-2005 Model 44 /216 Front Axles for TJ (Wrangler)

33

Jeep Model 44 /216 Front Exploded View

34

X510-6

Jeep Model 44 /216 Front Parts Listing

X510-6

ITEM NO.

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11

- ( 3) 8510 6 4403 55- *( *(6 ) 7 06 0 3 1X 701108X 7 06 0 3 0X 1357 5 5053 1 4776 2 2 -4- 779 1-1 5056 0 708175

12 13

4 29 60 - 2 3468 5 3861 5 4318 1 3427 9 - ( 3) 4 86 32 - 1 7 0 6 0 3 2X

14 15 16 17 18

DESCRIPTION

Housing - Axle Service Drive Pinion & Gear Assembly Slinger - Inner Pinion Bearing Kit - Inner Pinion Bearing Outer Pinion Shims KIT - Outer Pinion Bearing Slinger - Pinion Bearing Outer Seal - Pinion Oil Oil Seal End Yoke Assembly Pinion Nut KIT - Carrier Cover (inc items 12, 13, 14, 15) Carrier Cover Gasket - Carrier Cover RTV Silicone Sealant Plug - Carrier Cover Bolt - Carrier Cover (qty 10) Differential Bearing Cap Bolt - Differential Bearing Cap KIT - Differential Bearing

I TEM NO.

PART NUMBER

19 20 21 22

708193 -(1) 45 78 4 - 2 46563 70 6 9 44 X

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

40584 5 00 0 24 - 6 40916 43682 40583 41027 2 0 0 36 2 7 -(1) 46988 -(3) 40596 40597 45749 40598 50 0 02 5 - 10

DESCRIPTION

PKG - Diff Bearing Shim Case - Differential Drive Gear Bolt (qty 10) Seal & Guide Tube KIT - So Socket Assembly (inc. 23, 24, 25, 26, 27) Nut - Hex Slotted Cotter Pin Socket Assembly Nut - Hex Jam Socket Assembly Bolt - Hex (qty 6) Guide - Axle Shaft Shaft & Joint Assembly Slinger - Spindle Yoke Hub Assembly Washer - Flat Nut - Hex Washer - Spring Wave Nut - Retainer Cotter Pin


35

Jeep Model 44 /216 Front Bill of Material Table Table Ax l e Bill of Material

Ratio


2003-04 TJ w/ABS 611297 Air Locker

4.10

85106-6

84650

- (9)

611315

Air Locker

4.10

85106-6

84650

611319

Air Locker

4.10

85106-6

611354

Air Locker

4.10

2005 TJ w/ABS 2002700 Air Locker

4.10

(7) (8) (9)

36

Diff. Type


X510-6



- (9)

84378-1

84378-2

- (9)

- (9)

84378-1

84378-2

84650

- (9)

- (9)

84378-1

84378-2

85106-6

84650

- (9)

- (9)

84378-1

84378-2

85106-6

84650

- (9)

- (9)

84378-1

84378-2

See Ring Ring Gear & Pinion Pinion Kits in XGI Catalog Catalog for for ratio ratio & tooth tooth combination combinations. s. See Differen Differential tial Case Case Assy Assy Kits Kits in XGI Catalo Catalog g for spline spline data data & ratios. ratios. Serviced Serv iced with comple complete te differ differential ential case kit only only..

Inner Parts Kit

X510-6

Jeep 1999-2002 Model 35 /194 Rear Axles for TJ (Wrangler) WJ (Grand Cherokee) XJ (Cherokee)

37

Jeep Model 35 /194 Rear Exploded View

38

X510-6

X510-6

X510-6

X510-6


X510-6

Jeep 1999-2003 Model Super 35 /198 Rear Axles for WJ (Grand Cherokee) XJ (Cherokee)

43

Jeep Model Super 35 /198 Rear Exploded View

X510-6

Variable Parts Listing List ing Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 606005 606551 606716

1 2 3 4 5 6 7 8 9

44

Collapsible Spacer Seal - Pinion Oil Seal - Oil End Yoke Retainer Ring - Wheel Bearing Wheel Bearing Assembly Seal - Outboard Shaft Oil Seal Retainer C-Clip

5 8 9 10 35 36 37 38 41

48717 49153 48008 2-4-7301-1 49766 566075 47787 76466X -

48717 49153 48008 2-4-8311-1 497 66 566075 47787 76466X -

42102 43085 2-4-7631-1 566121 46485 43221

606969

48717 49153 48008 2-4-7301-1 49766 566075 47787 76466X -

Jeep Model Super 35 /198 Rear Parts Listing

X510-6

ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER

- ( 3) - ( 1) 41459- (6) 7 07 1 6 2X -(2) 7 06 8 9 4X 5006 8 - ( 2) - ( 2) - ( 2) 4418 9 4741 5 5148 9 3427 9 3861 5 - ( 3) 4 86 31 - 1 706016 4210 4 - ( 1) 4 57 84 - 2

I TEM NO.

DESCRIPTION

Housing - Axle Service Drive Pinion & Gear Assembly Slinger - Variable Thicknesses KIT - Inner Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing Slinger - Pinion Oil Seal Outer Seal - Pinion Oil Seal - Oil End Yoke Pinion Nut Carrier Cover Plug - Carrier Cover Bolt - Carrier Cover (qty 10) RTV Silicone Sealant Differential Bearing Cap Bolt - Differential Bearing Cap KIT - Differential Bearing Diff. Spacer - variable thickness Case - Differential Bolt - Drive Gear

PART NUMBER

23 24 25 26 27 28

45787 45786 34096 34095 44594 43245 707 0716 165X 5X

29 30 31 32 33 34 35 36 37 38 39 40 41

-(4) -(4) -(4) 40835 -(3) -(3) -(2) -(2) -(2) -(2) -(4) -(1) -(2)

DESCRIPTION

Pinion - Differential (std) Gear - Differential (std) Thrustwasher - Diff Pinion (std) Thrustwasher - Diff Gear (std) Shaft - Differential (std) Pin - Shaft Lock KIT - Diff Pl Plate & Disc (t (t/l) (inc items 27, 28, 29, 30, 31) Plate - Preload Spacer Disc - Differential Plate - Differential Pressure Clip - Diff Clutch Retainer Bolt - Brake Mounting Nut - Brake Mounting Retainer Ring - Wheel Bearing Wheel Bearing Assembly Seal - Outboard Shaft Oil Seal Retainer Tone Ring (ABS only) Shaft - Axle Flanged Drive C - Cl i p


Bill of Material Mater ial Table Table A xl e Bill of Material

Diff. Type

1999-2000 WJ w/ABS 606005-1 Standard 606005-2 Trac Lok 606005-3 Standard 606005-4 Trac Lok 2001 WJ w/ABS 606551-2 Standard 606551-3 Standard 606551-4 Trac Lok 606551-5 Trac Lok 606551-6 Trac Lok 2001 XJ w/ABS 606716 Trac Lok 2003 WJ w/ABS 606969-2 Standard 606969-3 Standard


Ratio


3.55 3.55 3.73 3.73

76280-6 84215-5 76281-6 76281-6

708109 708110 708109 708110

48178 708137 48178 708137

3.31 3.73 3.31 3.55 3.73

84214-5 84215-5 80620-5 84215-5 84215-5

708109 708109 708110 708110

3.55

76280-6

3.55 3.73

84214-5 84215-5



707321X 708184 707321X 708184

76467-3X 76467-3X 76467-3X 76467-3X

76467-4X 76467-4X 76467-4X 76467-4X

48178 48178 708137 48206

707321X 707321X 708184 708184

76467-3X 76467-3X 76467-3X 76467-3X 76467-3X

76467-4X 76467-4X 76467-4X 76467-4X 76467-4X

708110

708137

708184

73624-1X

73624-2X

708109 708109

48178 48178

707321X 707321X

76467-3X 76467-3X

76467-4X 76467-4X

Inner Parts Kit


45

Notes

46

X510-6

X510-6

Jeep Model 44 /216 Rear Exploded View

48

X510-6

Jeep Model 44 /216 Rear Parts Listing

X510-6

ITEM NO.

PART NUMBER

1 2 3 4

- ( 3) - ( 1) - ( 2) 7 06 0 3 1X - ( 2)

5

-(2)

6

-

7 8 9 10 11 12 13

7 06 0 3 0X 1357 5 - ( 2) - ( 2) - ( 2) - ( 2) - ( 2) - ( 2) 4 29 60 - 1 3861 5 3468 5 - ( 2) 3427 9 - ( 3) 4 86 32 - 1 - ( 2) 7 0 6 0 3 2X - ( 2) - ( 4)

14 15 16 17 18 19 20 21 22 23

DESCRIPTION

Housing - Axle Service Drive Pinion & Gear Assembly Inner Pinion Shim Kit - Inner Pinion Bearing PKG - Pinion Shim (inc items 4,5,10,11,16 or 3,4) In n e r P i n i o n S h i m s (See Shim Packages) Outer Pinion Shims (See Shim Packages) Kit - Outer Pinion Bearing Slinger - Outer Pinion Bearing Seal - Pinion Oil Oil Seal End Yoke Washer - Pinion Nut Pinion Nut KIT - Carrier Cover Carrier Cover RTV Silicone Sealant Gasket Plug - Carrier Cover Bolt - Carrier Cover (qty 10) Differential Bearing Cap Bolt - Differential Bearing Cap Spacer - Differential Bearing Kit - Differential Bearing PKG - Diff Bearing Shim (inc 15) Case – Differential (Air Locker serviced as an assembled unit)

I TEM NO.

PART NUMBER

24 25 26 27 28 29 30 31 32

-(2) 45872 45870 13 33 8 - 3 32121 39194 13449 -(3) -(3) -(2)

33 34 35 36 37 38

36797 565903 35239 -(2) -(1) -(2) -(2)

39 40 41 42 43 44 45

-(4) -(4) -(4) -(4) 40835 13 33 8 - 3 32808 2001 20 0189 899 9 39194 35657 2001 20 0190 901 1 84307

46 47 48

DESCRIPTION

Bolt - Drive Gear/Package Pinion - Differential (std) Gear - Differential (std) Thrustwasher - Diff Pinion (std) Thrustwasher - Diff Gear (std) Shaft - Differential (std) Lock - Differential Shaft Bolt - Brake Mounting Brake Mounting Nut KIT - Unit Bearing and Seal (inc items 32, 33, 34, 35) Retainer Ring - Wheel Bearing Wheel Bearing Assembly Seal - Outboard Shaft Oil Seal Retainer Shaft - Axle Flange Drive B ol t - W heel KIT - Diff Plate and Disc (t/l) (inc items 38, 39, 40, 41, 42) Plate - Preload Spacer Disc - Differential Plate - Differential Plate - Differential Pressure Clip - Diff Clutch Retainer Thrustwasher - Diff Pinion (t/l) Pinion - Differential (t/l) Pini Pi nion on - Di Difff. (t (t/l /l)) ne nett for orme med d Shaft - Differential (t/l) Gear - Differential (t/l) Gea earr - Diff Differ eren enttia ial( l(tt/l /l)) net net for forme med d Actuator Assembly


49

Jeep Model 44 /216 Rear Bill of Material Table Table Ax l e Bill of Material

Diff. Type


Ratio


3.07 3.73

22106-5X 22736-5X

707115X 707115X

707116X 707116X

3.73

22736-5X

707115X

Standard

3.73

22736-5X

2001-02 TJ 606646 Trac Lok

3.73

2001 TJ RHD 606566-1 Trac Lok 606566-4 Trac Lok 2001 TJ LHD 606565-4 Trac Lok 606567-3

2001-02 TJ RHD 606647-1 Trac Lok 606647-2 Trac Lok 2001-02 TJ LHD 606648 Standard 2002 TJ 606626 Trac Lok 2002 TJ RHD 606642 Air Locker 2003 TJ 606850 Trac Lok

X510-6



707099X 707099X

75786-1X 75786-1X

75786-2X 75786-2X

707116X

707099X

75786-1X

75786-2X

707021-1X

706024X

707025-1X

75786-1X

75786-2X

22736-5X

707115X

707116X

708204

75786-1X

75786-2X

3.07 3.73

22106-5X 22736-5X

707115X 707115X

707116X 707116X

708204 708204

75786-1X 75786-1X

75786-2X 75786-2X

3.73

22736-5X

707021-1X

706024X

707025-1X

75786-1X

75786-2X

3.73

22736-5X

707115X

707116X

707099X

84377-1

84377-2

4.10

74720-5X

84336

—

—

84377-1

84377-2

3.73

22736-5X

707115X

707116X

708204

84377-1

84377-2

Inner Parts Kit

606959

Trac Lok

3.73

85610-5

708218

708219

708204

84377-1

84377-2

606988

Trac Lok

3.73

85610-5

708218

708219

708204

84377-1

84377-2

2003 TJ RHD 606851-1 Trac Lok 606851-2 Trac Lok

3.07 3.73

22106-5X 22736-5X

707115X 707115X

707116X 707116X

708204 708204

85233-1 85233-1

85233-2 85233-2

606866

Air Locker

4.10

85106-6

—

—

—

84377-1

84377-2

606941

Air Locker

4.10

85106-6

—

—

—

84377-1

84377-2

606953

Air Locker

4.10

85106-6

—

—

—

84377-1

84377-2

606989

Air Locker

4.10

85106-6

—

—

—

84377-1

84377-2

2003 TJ LHD 2003690 Trac Lok

4.10

85106-6

708218

708219

708204

85326-1

85326-2

606852

Standard

3.73

22736-5X

707021-1X

706024X

707025-1X

85233-1

85233-2

606875

Trac Lok

4.10

74720-5X

707115X

707116X

707099X

85326-1

85326-2

607011

Trac Lok

4.10

85106-6

708218

708219

708204

85326-1

85326-2

607012

Standard

3.07

85609-5

708216

708217

707025-1X

85233-1

85233-2

2003 TJ RHD w/ABS 607015-1 Trac Lok

3.07

85609-6

708218

708219

708204

85945-1

85945-2

607016-1

Standard

3.07

85609-6

708216

708217

707025-1X

85945-1

85945-2

2003 TJ LHD w/ABS 607015-2 Standard

3.07

85609-6

708216

708217

707025-1X

85945-1

85945-2

50


X510-6

Jeep Model 44 /216 Rear Variable Parts Listing L isting

X510-6

Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 2 0 0 24 0 6 2003687 2003688 2003689

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Inner Pinion Shim PKG - Diff & Pinion Shim PKG - Pinion Shim Inner Pinion Shims Seal - Pinion Oil Oil Seal End Yoke Washer - Pinion Nut Wa Pinion Nut KIT - Carrier Cover Plug - Carrier Cover Spacer - Differential Bearing PKG - Diff Bearing Shim (inc 15) Bolt - Drive Gear/Package KIT - Unit Bearing and Seal Oil Seal Retainer Bolt - Wheel KIT - Diff Plate and Disc (t/l)

Inner Pinion Shim PKG - Diff & Pinion Shim PKG - Pinion Shim Inner Pinion Shims Seal - Pinion Oil Oil Seal End Yoke Washer - Pinion Nut Pinion Nut KIT - Carrier Cover Plug - Carrier Cover Spacer - Differential Bearing PKG - Diff Bearing Shim (inc 15) Bolt - Drive Gear/Package KIT - Unit Bearing and Seal Oil Seal Retainer Bolt - Wheel KIT - Diff Plate and Disc (t/l)


52

3 5 9 10 11 12 13 16 20 22 24 36 38 -

3 5 9 10 11 12 13 16 20 22 24 36 38 -

2003690

44453- (6) 708192 50531 47762 2-4-7791-1 50560 707111X 43181 47252- (6) 701071-10 708174 51762 45712-1 -

44453- (6) 708192 50531 47762 2-4-7791-1 50560 707111X 43181 47252- (6) 701071-10 708174 51762 45712-1 -

44453- (6) 708192 5 0660 2-4-8141-1 30 186 30185 707110X 43180 47252- (6) 701071-10 708174 51762 45712-1 708203

44453- (6) 708192 50660 2-4-8141-1 30186 30185 707110X 43180 47252- (6) 701071-10 708174 51762 45712-1 708203

44453- (6) 708192 50660 2-4-8141-1 50560 707110X 43180 47252- (6) 701071-10 708174 51762 45712-1 708203

2 0 0 4 04 0

2004422

2 00 4 4 2 4

606565

606566

44453- (6) 708192 50531 47762 2-4-7791-1 50560 707111X 43181 47252- (6) 701124X 708174 51762 45712-1 -

44453- (6) 708192 50660 2-4-8141-1 30186 30185 707110X 43180 47252- (6) 701071-10 708174 51762 45712-1 708203

44453- (6) 708192 5 0531 47762 2-4-7791-1 50560 707111X 43181 47252- (6) 701071-10 708174 51762 45712-1 -

706376X 706358X 30210- (6) 44895 2-4-8141-1 30186 30185 707110X 43180 706086X 701071X 707374-1X 47160 32983 706352X

706376X 706358X 30210- (6) 44895 2-4-8141-1 30186 30185 707110X 43180 706086X 701071X 707374-1X 47160 32983 706352X

X510-6

Jeep Model 44 /216 Rear Variable Parts Listing Li sting

Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 606567 606626 606642

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Inner Pinion Shim PKG - Diff & Pinion Shim PKG - Pinion Shim Inner Pinion Shims Seal - Pinion Oil Oil Seal End Yoke Washer - Pinion Nut Pinion Nut KIT - Carrier Cover Plug - Carrier Cover Spacer - Differential Bearing Sp PKG - Diff Bearing Shim (inc 15) Bolt - Drive Gear/Package KIT - Unit Bearing and Seal Oil Seal Retainer Bolt - Wheel KIT - Diff Plate and Disc (t/l)


3 5 9 10 11 12 13 16 20 22 24 36 38 -

3 5 9 10 11 12 13 16 20 22 24 36 38 -

6 06 6 4 6

606647

706376X 706358X 30210- (6) 44895 2-4-8141-1 30186 30185 707110X 4 3180 706086X 701071X 707374-1X 47160 32983 -

706376X 706358X 30210- (6) 44895 2-4-8141-1 30186 30185 707110X 4 3180 706086X 701071X 708174 517 62 45712-1 706352X

706376X 706358X 30210- (6) 50660 2-4-7791-1 50560 707111X 43181 706086X 701124X 708174 517 62 45712-1 -

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 706086X 701071X 707374-1X 47160 32983 708203

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 706086X 701071X 707374-1X 47160 32983 708203

606648

606850

606851

6 06 8 5 2

606866

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 4 3180 706086X 701071X 707374-1X 47160 32983 -

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 4 3180 706086X 701071X 708174 517 62 45712-1 708203

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 708193 701071X 707374-1X 471 60 45712-1 708203

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 706086X 701071X 707374-1X 47160 45712-1 -

44453- (6) 708192 50531 47762 2-4-7791-1 50560 707111X 43181 47252- (6) 701071-10 708174 51762 45712-1 -


53

Jeep Model 44 /216 Rear Variable Parts Listing L isting

X510-6

Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 606875 6 06 9 4 1 606953

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18




54

3 5 9 10 11 12 13 16 20 22 24 36 38 -

3 5 9 10 11 12 13 16 20 22 24 36 38 -

606959

606960

44453- (6) 708192 50660 2-4-8141-1 30186 30185 707110X 43180 706086X 701124X 708174 51762 45712-2 706352X

706376X 706358X 30210- (6) 50531 47762 2-4-7791-1 50560 707111X 43181 47252- (6) 701071-10 708174 51762 45712-1 -

706376X 706358X 30210- (6) 5 0531 2-4-7791-1 47762 50560 707111X 43181 47252- (6) 701071-10 708174 51762 45712-1 -

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 47252- (6) 701071-10 708174 51762 45712-1 708203

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 47252- (6) 701071-10 707374-1X 47160 45712-1 708203

606961

606988

606989

606998

607006

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 47252- (6) 706086X 701071-10 707374-1X 47160 45712-1 -

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 47252- (6) 701071-10 708174 51762 45712-1 708203

44453- (6) 708192 5 0531 47762 2-4-7791-1 50560 707111X 43181 47252- (6) 701071-10 708174 51762 45712-1 -

44453- (6) 708192 50660 2-4-8141-1 30186 30185 707110X 43180 47252- (6) 701071-10 708174 51762 45712-1 708203

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 43180 47252- (6) 701071-10 707374-1X 47160 45712-1 708203

X510-6

Jeep Model 44 /216 Rear Variable Parts Listing Li sting

Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 607007 607008 6 0 70 0 9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Inner Pinion Shim PKG - Diff & Pinion Shim PKG - Pinion Shim Inner Pinion Shims Seal - Pinion Oil Oil Seal End Yoke Washer - Pinion Nut Wa Pinion Nut KIT - Carrier Cover Plug - Carrier Cover Spacer - Differential Bearing PKG - Diff Bearing Shim (inc 15) Bolt - Drive Gear/Package KIT - Unit Bearing and Seal Oil Seal Retainer Bolt - Wheel KIT - Diff Plate and Disc (t/l)

Inner Pinion Shim PKG - Diff & Pinion Shim PKG - Pinion Shim Inner Pinion Shims Seal - Pinion Oil Oil Seal End Yoke Washer - Pinion Nut Wa Pinion Nut Pi KIT - Carrier Cover Plug - Carrier Cover Spacer - Differential Bearing PKG - Diff Bearing Shim (inc 15) Bolt - Drive Gear/Package KIT - Unit Bearing and Seal Oil Seal Retainer Bolt - Wheel KIT - Diff Plate and Disc (t/l)

3 5 9 10 11 12 13 16 20 22 24 36 38 -

3 5 9 10 11 12 13 16 20 22 24 36 38 -

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 4 3180 47252- (6) 701071-10 707374-1X 47160 45712-1 -

706376X 706358X 30210- (6) 50660 2-4-8141-1 30186 30185 707110X 4 3180 47252- (6) 701071-10 708174 517 62 45712-1 708203

607015

607016

44453- (6) 708192 506 60 2-4-8141-1 50560 707110X 43180 47252- (6) 701071-10 707374-1X 47 160 45712-1 708203

44453- (6) 708192 50660 2-4-8141-1 50560 707110X 43180 47252- (6) 701071-10 707374-1X 47 160 45712-1 -

44453- (6) 708192 50531 47762 2-4-7791-1 50560 707111X 43181 47252- (6) 701071-10 708174 517 62 45712-1 -

6 07 0 11

607012

44453- (6) 708192 50660 2-4-8141-1 50560 707110X 43180 47252- (6) 701071-10 708174 51762 45712-2 708203

44453- (6) 708192 50660 2-4-8141-1 50560 707110X 43180 47252- (6) 701071-10 707374-1X 47160 45712-1 -


55

Notes

56

X510-6

X510-6

Jeep 1999-2003 Model Super 44 /226 Rear Axles for WJ (Grand Cherokee)

57

Jeep Model Super 44 /226 Rear Exploded View

58

X510-6

Jeep Model Super 44 /226 Rear Parts Listing

X510-6

ITEM NO.

1 2 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17

18

PART NUMBER

- ( 3) - ( 1) 7292 72 9222-2X 2X 7292 72 9222-3X 3X 7292 72 9222-4X 4X 7292 72 9222-5X 5X 7 07 0 6 4X 4391 6 7 06 1 2 3X 4273 7 - ( 2) 4788 6 - ( 2) 3027 5 3027 1 7074 70 7494 94-2 -2X X 48 1 74 - 2 5148 9 3427 9 3861 5 7 0 20 0 5- 1 7020 70 2005 05-2 -2 7020 70 2005 05-3 -3 7020 70 2005 05-4 -4 7020 70 2005 05-5 -5 7020 70 2005 05-6 -6 7020 70 2005 05-7 -7 - ( 3)

DESCRIPTION

Housing - Axle Service Drive Pinion & Gear Assembly Inner Pinion Shims PKG PK G - Pi Pini nion on Sh Shim im (. (.03 035 5 - .0 .039 39)) PKG PK G - Pi Pini nion on Sh Shim im (. (.04 040 0 - .0 .044 44)) PKG PK G - Pi Pini nion on Sh Shim im (. (.04 045 5 - .0 .049 49)) PKG PK G - Pi Pini nion on Sh Shim im (. (.05 050 0 - .0 .054 54)) KIT - Inner Pinion Bearing Collaspible Spacer KIT - Outer Pinion Bearing Th r us tw as h er Seal - Pinion Oil Oil Seal End Yoke Washer - Pinion Nut Pinion Nut KIT KI T - Car Carri rier er Cov Cover er (i (inc nc 13, 13,14 14,1 ,15) 5) Carrier Cover Plug - Carrier Cover Bolt - Carrier Cover (qty 10) RTV Silicone Sealant PKG - Differential Shim Diff Shim Pkg (.111 - .119) Diff Shim Pk Pkg g (.121 - .125) Diff Shim Pk Pkg g (.126 - .130) Diff Shim Pk Pkg g (.131 - .135) Diff Shim Pk Pkg g (.136 - .140) Diff Shim Pk Pkg g (.141 - .145) Diff Shim Pk Pkg g (.147 - .155) Differential Bearing Cap

I TEM NO.

PART NUMBER

19 20 21

41212 706988X -(1)

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

-(2) 52783 43809 44270 46948 32121 43764 43765 49766 566075 47787 76466X -(4) -(1) 49258 7070 70 7018 18X X

37 38 39 40 41 42 43 44

-(4) -(4) -(4) 40835 44271 43810 -(3) -(3)

DESCRIPTION

Bolt - Differential Bearing Cap KIT - Differential Bearing Case - Differential (Hydra Lok - Serviced only as an assembled unit) Bolt - Drive Gear Plenum Assembly (h/l) Pinion - Differential (std or t/l) Gear - Differential (std) Thrustwasher - Diff Pinion (std) Thrustwasher - Diff Gear (std) Shaft - Differential (std or t/l) Pin - Diff Shaft Lock (std or t/l) Wheel Bearing Retainer Wheel Bearing Assembly Seal - Outboard Shaft Oil Seal Retainer Tone Ring (ABS only) Axle Shaft Bolt - Axle Shaft KIT KI T - Dif ifff Pl Plat ate e and Di Disc sc (t (t//l) (inc items 37, 38, 39, 40) Plate - Preload Spacer Disc - Differential Plate - Differential Pressure Clip - Diff Clutch Retainer Gear - Differential (t/l) Thrustwasher - Pinion (t/l) Bolt - Brake Mounting Nut - Brake Mounting


59

Jeep Model Super 44 /226 Rear Bill of Material Table Table Ax l e Bill of Material

Diff. Type

Ratio



1999 - 3/29/2000 WJ w/ABS (uses 3/8" ring gear bolts) 606008-2 Standard 3.73 76542-5X 707382X 606008-3 Trac Lok 3.73 76542-5X 707383X 606008-4 Trac Lok 3.91 80186-5 707383X

X510-6




43771 43775 43775

707384X 707385X 707385X

76454-3X 76454-3X 76454-3X

76454-4X 76454-4X 76454-4X

606061-3 606061-4

Hydra Lok Hydra Lok

3.73 3.91

76542-5X 80186-5

76740X 76740X

-

-

76454-1X 76454-1X

76454-2X 76454-2X

606186-1

Hydra Lok

3.91

80186-5

76740X

-

-

76454-1X

76454-2X

606187-1

Standard

3.91

80186-5

707382X

43771

707384X

76454-3X

76454-4X

51256 51257

707384X 707385X

76454-3X 76454-3X

76454-4X 76454-4X

3/29/2000 thru 12/2000 WJ w/ABS (uses 7/16" ring gear bolts) 606008-2 Standard 3.73 84212-5 708107 606008-3 Trac Lok 3.73 84212-5 708108 606061-1 606061-2

Hydra Lok Hydra Lok

3.55 3.73

84073-5 84212-5

84084 84084

-

-

76454-1X 76454-1X

76454-2X 76454-2X

606186-1

Hydra Lok

3.91

84213-5

84084

-

-

76454-1X

76454-2X

606187-1

Standard

3.91

84213-5

708107

51256

707384X

76454-3X

76454-4X

2001 WJ w/ABS 606552-3 Standard 606552-7 Trac Lok

3.73 3.73

84212-5 84212-5

708107 708108

51256 51257

707384X 707385X

76454-3X 76454-3X

76454-4X 76454-4X

606553-4

Hydra Lok

3.91

84213-5

84084

-

-

76454-1X

76454-2X

606554-4

Standard

3.91

84213-5

708107

51256

707384X

76454-3X

76454-4X

606555-3

Hydra Lok

3.73

84212-5

84084

-

-

76454-1X

76454-2X

2002 WJ w/ABS 606507 Hydra Lok 2003 WJ w/ABS 606970-3 Standard

3.91

84213-5

84084

-

-

76454-1X

76454-2X

3.73

84212-5

708107

51256

707384X

76454-3X

76454-4X

606971-3

3.73

84212-5

84084

-

-

76454-1X

76454-2X

60

Hydra Lok


X510-6

Variable Parts Listing L isting Kits & Parts - Use With All Applications Description & Item Number (Refer to the Bills of Material

"Exploded View" at the front of this section)

1 Seal - Pinion Oil 2 End Yo Yoke 3 Bolt - Drive Gear

8 10 22

606008 606061

606186 606187

606507 606552

47885 47885 50574 2-4-6541-1(3) 2-1-2961(3) 2-4-6541-1(3) (9) (9) 701071-10

6 06 5 5 3 6 06 5 5 4

606555 606970 606971

50574 2-1-2961 701071-10

50574 2-4-6541-1 701071-10

(9) If built before 3/29/2000, uses Drive Gear Bolt 45784; If built after 3/29/2000, uses Drive Gear Bolt package 701071-10;

61

X510-6

Shim Table Model Super 30/186 KJ Part Number Nominal 50615 MM Inch 50615-165 50615-163 50615-160 50615-158 50615-155 50615-152 50615-150 * 50615-147 * 50615-145 * 50615-142 * 50615-140 * 50615-137 * 50615-135 * 50615-132 * 50615-130 * 50615-127 * 50615-124 * 50615-122 * 50615-119 * 50615-117 * 50615-114 * 50615-112 * 50615-109 * 50615-107 * 50615-104 * 50615-102 * 50 50615-99 * 50 50615-97 * 50 50615-94 * 50 50615-91 * 50 50615-89 * 50 50615-86 50615-84 50615-81 50615-79 50615-76 50615-74 50615-71 50615-69 * Included in 703007

62

1.65 1.63 1.60 1.58 1.55 1.52 1.50 1.47 1.45 1.42 1.40 1.37 1.35 1.32 1.30 1.27 1.24 1.22 1.19 1.17 1.14 1.12 1.09 1.07 1.04 1.02 0.99 0.97 0.94 0.91 0.89 0.86 0.84 0.81 0.79 0.76 0.74 0.71 0.69

0.065 0.064 0.063 0.062 0.061 0.060 0.059 0.058 0.057 0.056 0.055 0.054 0.053 0.052 0.051 0.050 0.049 0.048 0.047 0.046 0.045 0.044 0.043 0.042 0.041 0.040 0.039 0.038 0.037 0.036 0.035 0.034 0.033 0.032 0.031 0.030 0.029 0.028 0.027

Models 30/181 & Super 30/186 Part Number Nominal 49634 MM Inch 49634-47 49634-46 49634-45 49634-44 49634-43 49634-42 49634-41 49634-40 49634-39 49634-38 49634-37 49634-36 49634-35 49634-34 49634-33 49634-32 49634-31 49634-30 49634-29 49634-28 49634-27 49634-26 49634-25 49634-24 49634-23 49634-22 49634-21 49634-20 49634-19 49634-18 49634-17 49634-16 49634-15 49634-14 49634-13 49634-12 49634-11 49634-10 49634-9 49634-8 49634-7 49634-6 49634-5 49634-4 49634-3 49634-2 49634-1

2.13 2.11 2.08 2.06 2.03 2.01 1.98 1.96 1.93 1.91 1.88 1.85 1.83 1.80 1.78 1.75 1.73 1.70 1.68 1.65 1.63 1.60 1.57 1.55 1.52 1.50 1.47 1.45 1.42 1.40 1.37 1.35 1.32 1.30 1.27 1.24 1.22 1.19 1.17 1.14 1.12 1.09 1.07 1.04 1.02 0.99 0.97

0.084 0.083 0.082 0.081 0.080 0.079 0.078 0.077 0.076 0.075 0.074 0.073 0.072 0.071 0.070 0.069 0.068 0.067 0.066 0.065 0.064 0.063 0.062 0.061 0.060 0.059 0.058 0.057 0.056 0.055 0.054 0.053 0.052 0.051 0.050 0.049 0.048 0.047 0.046 0.045 0.044 0.043 0.042 0.041 0.040 0.039 0.038

Model Super 30/186 Part Number Nominal 49036 MM Inch 49036-371 49036-368 49036-366 49036-363 49036-361 49036-358 49036-356 49036-353 * 49036-351 49036-348 * 49036-345 49036-343 * 49036-340 49036-338 * 49036-335 49036-333 * 49036-330 49036-328 * 49036-325 49036-323 * 49036-320 49036-318 * 49036-315 49036-312 * 49036-310 49036-307 * 49036-305 49036-302 * 49036-300 49036-297 49036-295 49036-292 49036-290 49036-287 49036-284 49036-282 49036-279 * Included in 701173X

3.71 3.68 3.65 3.63 3.61 3.58 3.56 3.53 3.51 3.48 3.45 3.43 3.40 3.38 3.35 3.33 3.30 3.28 3.25 3.23 3.20 3.18 3.15 3.12 3.10 3.07 3.05 3.02 3.00 2.97 2.95 2.92 2.90 2.87 2.84 2.82 2.79

0.146 0.145 0.144 0.143 0.142 0.141 0.140 0.139 0.138 0.137 0.136 0.135 0.134 0.133 0.132 0.131 0.130 0.129 0.128 0.127 0.126 0.125 0.124 0.123 0.122 0.121 0.120 0.119 0.118 0.117 0.116 0.115 0.114 0.113 0.112 0.111 0.110

X510-6

Shim Table

Model Super 30/186 Part Number Nominal 50615 MM Inch * 50 50615-147 * 50 50615-145 * 50 50615-142 * 50 50615-140 * 50 50615-137 * 50 50615-135 * 50 50615-132 * 50 50615-130 * 50 50615-127 * 50 50615-124 * 50 50615-122 * 50 50615-119 * 50 50615-117 * 50 50615-114 * 50 50615-112 * 50 50615-109 * 50 50615-107 * 50 50615-104 * 50 50615-102 * 50 50615-99 * 50 50615-97 * 50 50615-94 * 50 50615-91 * 50 50615-89 * 50 50615-86 * Included in 703007

1.47 1.45 1.42 1.40 1.37 1.35 1.32 1.30 1.27 1.24 1.22 1.19 1.17 1.14 1.12 1.09 1.07 1.04 1.02 0.99 0.97 0.94 0.91 0.89 0.86

0.058 0.057 0.056 0.055 0.054 0.053 0.052 0.051 0.050 0.049 0.048 0.047 0.046 0.045 0.044 0.043 0.042 0.041 0.040 0.039 0.038 0.037 0.036 0.035 0.034

Model Super 30/186 Part Number Nominal 51094 MM Inch 51094-180 51094-179 51094-178 51094-177 51094-175 51094-174 51094-173 51094-171 51094-170 51094-169 51094-168 51094-166 51094-165 51094-164 51094-163 51094-161 51094-160 51094-159 51094-157 51094-156 51094-155 51094-154 51094-152 51094-151 51094-150 51094-149 51094-147 51094-146 51094-145 51094-144 51094-142 51094-141 51094-140 51094-138 51094-137 51094-136 51094-135 51094-133 51094-132

1.803 1.791 1.778 1.765 1.753 1.740 1.727 1.714 1.702 1.689 1.676 1.664 1.651 1.638 1.626 1.613 1.600 1.588 1.575 1.562 1.549 1.537 1.524 1.511 1.499 1.486 1.473 1.461 1.448 1.435 1.422 1.410 1.397 1.384 1.371 1.359 1.346 1.334 1.321

0.0710 0.0705 0.0700 0.0695 0.0690 0.0685 0.0680 0.0675 0.0670 0.0665 0.0660 0.0655 0.0650 0.0645 0.0640 0.0635 0.0630 0.0625 0.0620 0.0615 0.0610 0.0605 0.0600 0.0595 0.0590 0.0585 0.0580 0.0575 0.0570 0.0565 0.0560 0.0555 0.0550 0.0545 0.0540 0.0535 0.0530 0.0525 0.0520

Models 35/194 Part Number 41459 41459-6 41459-7 41459-8 41459-9 41459-10 41459-11 41459-12 41459-13 41459-14 41459-15 41459-16 41459-17 41459-18 41459-19 41459-20 41459-21 41459-22 41459-23 41459-24 41459-25 41459-26 41459-27

Nominal MM Inch 0.89 0.91 0.94 0.97 0.99 1.02 1.04 1.07 1.09 1.12 1.14 1.17 1.19 1.22 1.24 1.27 1.30 1.32 1.35 1.37 0.51 0.63

0.035 0.036 0.037 0.038 0.039 0.040 0.041 0.042 0.043 0.044 0.045 0.046 0.047 0.048 0.049 0.050 0.051 0.052 0.053 0.054 0.020 0.021

63

X510-6

Shim Table Models Super 35/198 & 35/194 Part Number Nominal 42104 MM Inch 42104-49 42104-48 42104-47 42104-46 42104-45 42104-35 42104-34 42104-33 42104-32 * 42 42104-31 42104-30 * 42 42104-29 42104-28 * 42 42104-27 42104-26 * 42 42104-25 42104-24 * 42 42104-23 42104-22 * 42 42104-21 42104-20 * 42 42104-19 42104-18 * 42 42104-17 42104-16 * 42 42104-15 42104-14 * 42 42104-13 42104-12 * 42 42104-11 42104-10 * 42 42104-9 42104-8 * 42 42104-7 42104-6 * 42 42104-5 42104-4 * 42 42104-3 42104-2 * 42 42104-1 * Included in 73139X

64

4.65 4.62 4.60 4.57 4.55 4.52 4.50 4.47 4.45 4.42 4.39 4.37 4.34 4.32 4.29 4.27 4.24 4.22 4.19 4.17 4.14 4.11 4.09 4.06 4.04 4.01 3.99 3.96 3.94 3.91 3.89 3.86 3.84 3.81 3.78 3.76 3.73 3.71 3.68 3.66

0.183 0.182 0.181 0.180 0.179 0.178 0.177 0.176 0.175 0.174 0.173 0.172 0.171 0.170 0.169 0.168 0.167 0.166 0.165 0.164 0.163 0.162 0.161 0.160 0.159 0.158 0.157 0.156 0.155 0.154 0.153 0.152 0.151 0.150 0.149 0.148 0.147 0.146 0.145 0.144

Model 44/216 Part Number 30210 30210-1 30210-1 30210-1

Model 44/216 Part Number 41316 * * * * * * * * *

41 4 1316-9 41316-8 41 41316-7 41 41316-6 41 41316-5 41 41316-4 41 41316-3 41 41316-2 41 41316-1 41

* Included in 72921X

Nominal MM Inch 0.08 0.13 0.25

0.003 0.005 0.010

Nominal MM Inch 0.76 0.58 0.56 0.53 0.51 0.46 0.41 0.38 0.36

0.030 0.023 0.022 0.021 0.020 0.018 0.016 0.015 0.014

Model 44/216 Part Number 47252 47252-386 47252-384 47252-381 47252-378 * 47252-376 47252-373 47252-371 * 47252-368 47252-366 * 47252-363 47252-361 * 47252-358 47252-356 47252-353 * 47252-350 47252-348 47252-345 * 47252-343 47252-340 47252-338 * 47252-335 47252-333 47252-330 * 47252-328 47252-325 47252-323 * 47252-320 47252-318 47252-315 * 47252-312 47252-310 47252-307 47252-305 47252-302 47252-300 47252-297

Nominal MM Inch 3.86 3.84 3.81 3.78 3.76 3.73 3.71 3.68 3.66 3.63 3.61 3.58 3.56 3.53 3.51 3.48 3.45 3.43 3.40 3.38 3.35 3.33 3.30 3.28 3.25 3.23 3.20 3.18 3.15 3.12 3.10 3.07 3.05 3.02 3.00 2.97

* Included in 701149 701149X X (708193)

0.152 0.151 0.150 0.149 0.148 0.147 0.146 0.145 0.144 0.143 0.142 0.141 0.140 0.139 0.138 0.137 0.136 0.135 0.134 0.133 0.132 0.131 0.130 0.129 0.128 0.127 0.126 0.125 0.124 0.123 0.122 0.121 0.120 0.119 0.118 0.117

X510-6

Shim Table Model Super 44/226 Part Number Nominal 46582 MM Inch (1)

46582-394 46582-391 (1)(8) 46582-389 46582-386 (1) 46582-384 (8) 46582-381 (1) 46582-378 46582-376 (1)(8) 46582-373 46582-371 (2) 46582-368 (2)(8) 46582-366 (2) 46582-363 (2) 46582-361 (2)(8) 46582-358 (3) 46582-356 (3) 46582-353 (3)(9) 46582-351 (3) 46582-348 (3) 46582-345 (4)(9) 46582-343 (4) 46582-340 (4) 46582-338 (4)(9) 46582-335 (4) 46582-333 (5) 46582-330 (5)(9) 46582-328 (5) 46582-325 (5) 46582-323 (5)(9) 46582-320 (6) 46582-318 (6) 46582-315 (6)(10) 46582-312 (6) 46582-310 (6) 46582-307 (10) 46582-305 (7) 46582-302 46582-300 (7)(10) 46582-297 46582-295 (7) 46582-292 (10) 46582-290 (7) 46582-287 46582-284 (7)(10) 46582-282

3.94 3.91 3.89 3.86 3.84 3.81 3.78 3.76 3.73 3.71 3.68 3.66 3.63 3.61 3.58 3.56 3.53 3.51 3.48 3.45 3.43 3.40 3.38 3.35 3.33 3.30 3.28 3.25 3.23 3.20 3.18 3.15 3.12 3.10 3.07 3.05 3.02 3.00 2.97 2.95 2.92 2.90 2.87 2.84 2.81

0.155 0.154 0.153 0.152 0.151 0.150 0.149 0.148 0.147 0.146 0.145 0.144 0.143 0.142 0.141 0.140 0.139 0.138 0.137 0.136 0.135 0.134 0.133 0.132 0.131 0.130 0.129 0.128 0.127 0.126 0.125 0.124 0.123 0.122 0.121 0.120 0.119 0.118 0.117 0.116 0.115 0.114 0.113 0.112 0.111

Notes- - Included in Kit: (1) 702005-7 (2) 702005-6 (3) 702005-5 (4) 702005-4 (5) 702005-3 .024 Tc[(2.81)-1752(0.1)72(1)73968702005-6 [(2.81)-1752(0.1)72(1)73968702005-6

65

Shim Table Model Super 44/226 Part Number Nominal 41214 MM Inch (1)

41214-25 41214-24 (1) 41214-23 (1) 41214-22 (1) 41214-21 (2) 41214-20 (2) 41214-19 (2) 41214-18 (2) 41214-17 (2) 41214-16 (3) 41214-15 (3) 41214-14 (3) 41214-13 (3) 41214-12 (3) 41214-11 (4) 41214-10 (4) 41214-9 (4) 41214-8 (4) 41214-7 (4) 41214-6 (1)

(1)

1.37 1.35 1.32 1.30 1.27 1.24 1.22 1.19 1.17 1.14 1.12 1.09 1.07 1.04 1.02 0.99 0.97 0.94 0.91 0.89

Included in 72922-5X Included in 72922-4X (3) Included in 72922-3X (4) Included in 72922-2X (2)

66

.054 .053 .052 .051 .050 .049 .048 .047 .046 .045 .044 .043 .042 .041 .040 .039 .038 .037 .036 .035

X510-6

X510-6

CAT CA TALOG COMMENT COMMENT FORM FORM

Dana Corporation strives to publish catalogs that are as accurate and user-friendly as possible. Continuous improvement is our ongoing mission. Therefore, we welcome any and all of our customers' comments. Please forward your comments with any suggested improvements or corrections to our Catalog Department via Fax or mail.

Fax:

Produc Prod uctt Mana Manage geme ment nt / Ca Cata talo log g Depa Depart rtme ment nt (419) 866-3924

Mail:

Dan ana a Cor orpo pora rattio ion n Heavy Vehicle Technologies and Systems Service Attn: Product Management / Catalog Department PO Box 321 Toledo, OH 43697-0 43697-0321 321

Comm Co mmen ents ts an and d Sug Sugge gest sted ed Im Impr prov ovem emen ent/ t/Co Corr rrec ecti tion ons s

Page Pa ge Numb Number er Pa Part rt Nu Numb mber er

67

Dana Corporation Heavy Vehicle Technologies & Systems Service PO Box 321 Toledo, Ohio 43697-0321 1-800-SAY-DANA (729-3262)

Dana Corporation Heavy Vehicle Technologies & Systems Service - Canada 5095 South Service Road Beamsville, Ontario LOR 1BO Tech Service: (905) 563-4991

www.dana.com www.spicerparts.com www2.dana.com/expert X510-6

2/06 Printed in U.S.A

Copyright Dana Corporation, 2006. All rights reserved.

Dana Corporation Heavy Vehicle Technologies & Systems Service - International (419) 861-6325

dana spicer jeep 99-05

Recommend Documents