Service Training MALAGA
320B/330B Hydraulic Excavators I. PRODUCT DESCRIPTION
COUNTER WEIGHT RADIATOR PUMP
ENGINE
OIL COOLER
BTY
HYD TANK
CONT VALVE
FUEL TANK
CTRLLR
RELAY BOX
CAB TOOL BOX
Francis Jun 98
320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
COMPONENT LAYOUT
RADIATOR
PUMP
HYD TANK
OIL COOLER
CTLLR FUEL TANK
OIL COOLE R
CONT VALVE
CTLLR
FUEL TANK
HYD TANK
HYD TANK
CTLLR TOOL BOX
320B
322B
COUNTER WEIGHT
COUNTER WEIGHT
OIL COOLER
TOOL BOX
CAB
TOOL BOX
MODEL
PUMPS
FLOW
320A
2 Main 1 Pilot
370 l/min 20 l/min
320B
2 Main 1 Pilot
370 l/min 4O l/min
MODEL
PUMPS
FLOW
PUMP ENGINE
OIL COOLER
RELAY BOX FUEL TANK
CTRLLR
FUEL TANK
HYD TANK
RADIATOR
PUMP
HYD TANK
CONT VALVE
CAB
ENGINE
OIL COOLER
RELAY BOX FUEL TANK
CTRLLR
RELAY BOX
CONT VALVE
COUNTER WEIGHT
RADIATOR
RADIATOR ENGINE
BTY
HYD TANK
CONT VALVE
330B
COUNTER WEIGHT
BTY
ENGINE
CAB
BTY
325B
BTY
PUMP
CTLLR RELAY BOX
CAB
BTY
BTY
RADIATOR
PUMP
RELAY BOX
HYD TANK
TOOL BOX
OIL COOLER
CONT VALVE
RELAY BOX FUEL TANK
CTRLLR
TOOL BOX
CAB
OIL COOLE R
CONT VALVE
FUEL TANK
FUEL TANK CAB
RADIATOR ENGINE
CTRLLR
BTY
CONT VALVE
BTY
OIL COOLER
PUMP
ENGINE
ENGINE
CONT VALVE
COUNTER WEIGHT
BTY
RADIATOR
PUMP
ENGINE
HYD TANK
COUNTER WEIGHT
COUNTER WEIGHT
RADIATOR
330A
BTY
COUNTER WEIGHT PUMP
325A
322A
320A
TOOL BOX CAB
CAB
MODEL
PUMPS
FLOW
PRESSURE
32000 / 35000 kPa 3500 kPa
322A
2 Main 1 Pilot
410 l/min 20 l/min
32000 / 35000 kPa 3500 kPa
35000 kPa 4000 kPa
322B
2 Main 1 Pilot
410 l/min 40 l/min
35000 kPa 4000 kPa
MODEL
PUMPS
FLOW
PRESSURE
PRESSURE
PRESSURE
325A
2 Main 1 Pilot
420 l/min 20 l/min
32000 / 35000 kPa 3500 kPa
330A
2 Main 1 Pilot
466 l/min 20 l/min
32000 / 35000 kPa 3500 kPa
325B
2 Main 1 Pilot
210 l/min 37 l/min
35000 kPa 4000 kPa
330B
2 Main 1 Pilot
466 l/min 40 l/min
35000 kPa 4000 kPa
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
DIFFERENCES FROM 300A HYDRAULIC EXCAVATORS
1. CONTROL VALVE 2. BOOM DRIFT REDUCTION VALVE 3. STICK DRIFT REDUCTION VALVE 4. HYDRAULIC LOCK VALVE 5. PILOT MANIFOLD 6. SWING MOTOR BRAKE RELEASE 7. TRAVEL PILOT VALVE 8. IMPLEMENT PILOT VALVE 9. PILOT PUMP FLOW RATE 10. TAMPING MODE 11. BLCV 12. CROSS SENSING
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18
1
2
3
4
5
6 16
7
8
9
28 14
35
34
m
32 39
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1. 2. 3. 4. 5. 6. 7. 8. 9. 14. 16. 17.
Stick 2 Control Valve Boom 1 Control Valve Bucket Control Valve Attachment Control Valve Right Travel Control Valve Left travel Control Valve Swing Control Valve Stick 1 Control Valve Boom 2 Control Valve Main Control Valve (Left Section) Main Relief Valve Line Relief Valve (Bkt rod end).
18. 28. 29. 30. 31. 32. 33. 34. 35. 37. 38. 39.
31 30
33 37
Line Relief Valve (Bkt head end) Line Relief Valve (stk head end) Line Relief Valve (Stk rod end) Inlet Port (Upper pump) Inlet Port (Lower pump) Boom Drift Reduction Valve Stick Combination Flow Port. PTL Signal Port MCV (Right Section0 Stick Line Relief Valve (Rod End) Stick Drift Reduction Valve Line Relief Valve (Bm head end)
38 29
MAIN CONTROL VALVE ( Outside View ) e. Return Port l. Return Port m. Outlet Combination Port
320B330B HYDRAULIC EXCAVATORS
17
CHAPTER : Product Description
l
e
320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
ELECTRO/HYDRAULIC LOCK VALVE
B2
B4 B5
B1
B3
107-7058
A4
B5 B4 B3 B2 B1
T
A1
A3
A5
A2
P
A5 A4 A3 A2 A1
VALVE SCHEMATIC
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PILOT OIL MANIFOLD SCHEMATIC
To Logic Circuit
Return Oil
From Stick Pilot Control Valve
To Stick Control Valve 2 LEVEL FINISH SOLENOID
121-1490
To Pump Regulator
To Swing Brake TRAVEL SPEED SOLENOID
121-1491
TRENCHING SOLENOID
121-1490
PRESSURE REDUCING VALVE
111-9916
Page:
From Main Control Valve Group
6
Pilot Pump
320B330B HYDRAULIC EXCAVATORS
Pilot Relieve valve
CHAPTER : Product Description
To Hydr. Actuation Valve
320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
SWING CIRCUIT SCHEMATIC 1. 2. 3. 4. 5. 6. 7. 9. 10. a. b. c.
Swing Motor Rotary Group. Swing Anti-reaction Valve Spool Line Relief Valve Main Control Valve Slow Return Check Valve Lower Pump Upper Pump Solenoid Valve Swing Brake Port Port Makeup Port
9
10
1
3
c
2
4
a
5
b
7 6
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
TRAVEL PILOT CONTROL VALVE DIFFERENCES
300A 110 - 5608
300B 123 - 2148
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
320 -330B TRAVEL PILOT CONTROL VALVE
Pilot Pressure
Travel Speed
T
P
4000 kPa
300A
300B
Lever Stroke
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
PILOT CONTROL VALVE
From Main Control Valve
1
c
2
3
b
a
300A
To Main Control Valve
300B Pilot Pump
123-2147
110-5621
d e f g Fig. A
Pilot Pump
To Main Control Valve
To Main Control Valve
Pilot Pressure
4000 kPa 3000 kPa
300A 800 kPa
300B Lever Stroke
1. Rod 2. Spring 3. Spool a. Line to control valve b. Line from control valve c. Return passage d. Larg diameter e. Small diameter f. Large shoulder area g. Small shoulder area h. Inlet passage
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
ENGINE / PUMP CONTROL
Instrument Panel
Engine Speed Sensor
Throttle Dial
Engine Dial Position
Feed Back Sensor
ELECTRONIC CONTROL UNIT
Governor Motor Engine Speed
(Controller) Implement Pressure Switch
Pump
Backup Circuit
Pump Flow
Travel Pressure Switch Attachment Pressure Switch
Proportional Reducing Valve
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
BACKUP SYSTEM
1
3
M
4
2 6
24V
7 5 10 8 9
1. Controller 2. Governor Actuator Drive Circuit 3. Governor Actuator 4. Speed Change Switch 5. Swing Parking Brake Drive Circuit 6. Backup Resistor 7. Swing Parking Brake Valve 8. Proportional reducing Valve Drive Circuit 9. Buckup Switch 10. Proportional Reducing Valve
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
INSTRUMENT PANEL
POWER PLUS MODE
BOOM UP PRIORITY Kw
SWING PRIORITY
AEC ON/OFF AUT M/min
SPEED TRAVEL HIGH/LOW
FINE CONTROL
USER MODE
ALARM CANCEL
R
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
300A /300B INSTRUMENT PANEL DIFFERENCES
Kw
AU T M/mi n
POWER
AEC
WORK ON
WIPER
LIGHT
1 2
TRAVEL SPEED
WASHER
1 2 ALARM CANCEL R
300A HEX
300B HEX
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
POWER MODE SELECTION POWER UP
FINE CONTROL MODE Kw
Kw
ECONOMY
AUT M m in
R
INSTRUMENT PANEL
If the power mode is on the economy position during trave, engine output automatically increases by one level to increase travel speed.
Power Mode position
Excavation
Travel
High power
100 %
100 %
Economy
90 %
100 %
Fine Control
70 %
70 %
NOTE: The hammer mode must be activated with Power + Mode and Boom Priority selected Page:
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
POWER MODE APPLICATION
The table below gives some application examples with suggested power modes ;
POWER
CHARACTERISTICS
Power Up
100 %
Engine power is maximazed. HP is at maximum and underspeed control is in effect at th thrttle dial "10" position
Economy
90 %
General setting. Fuel economy is good and sound level is reduced.
70 %
For work in regions requiring additional sound level reduction, this mode can be used for precision work, although is lowr
POWER MODE
FINE CONTROL
Mode
% of Avail HP
Gov. Setting
Eng. Speed
Power Up
100
10
2180 rpm
Economy
90
9
2050 rpm
Fine Control
70
7
1750 rpm
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
WORK MODE SELECTOR
BOOM UP PRIORITY FINE CONTROL
SWING PRIORITY
Kw
AUT M m in
USER MODE
R
Only one of the four switches on the left side of the instrument panel may be selected. When a new switch is selected, the previous switch automatically turns off. If the engine is switched off, the position of these switches is recorded, and the switches preset to this position when the engine is started again.
NOTE: The hammer mode must be activated with Power + Mode and Boom Priority selected
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
WORK MODE APPLICATION
WORK MODE
APPLICATION
CHARACTERISTICS
Loading Excavation Level Finiching
Priority is given to boom up, so in simultaneous swing and boom up operation, boom up speed is faster.
Swing Priority
Truck loading/ Trenching with large swing angle
Swing is given priority. Consequently, swing speed is excellent, suiting this Work Mode to tasks where greater swing force is needed.
Fine Control
Lifting Work Precise Finishing work
Interference between cylinders is slight, and the engine is controlled at low speed. This allows slow, precise movements.
Tamping Mode
Efficient for tamping operation
This mode is effective for rapid compacting. This mode offers smooth boom up and down operation without machine jack-ups
Hammer Mode
Hammer application
The attachment pedal operation adjust to previously selected oil flow and oil pressure. Therefore, this mode is suitable for hydraulic attachment operation.
Determined according to operator preference
Work Mode, Power Mode, AEC, travel speed, max engine speed and hydraulic power can be memorize as a Customer Mode, according to the customer's preference. When this mode is selected, the memorized information is called up.
Boom Up Priority
User Mode
Customer Mode
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
SETTING CUSTOMER MODE Example
Kw
UT A M m in
1. CLOCK ADJUSTMENT The hour setting can be changed by pressing Alarm Cancel Switch and Boom Priority Switch at the same time. The minutes can be changed by pressing the Alarm Cancel Switch and Power Mode Switch at the same time.
R
2. ACCESS TO CUSTOMER SETTING MODE Push both the Travel alarm cancel switch and the User Mode switch together for more than two seconds. When the seven-segment display flashes U1, U2 or U3, Customer Mode can be set using the switches on the instrument panel listed below. HAMMER MODE CAN NOT BE SET BY THE CUSTOMER. The setting is available only in the Service Mode BOOM UP PRIORITY
When this switch is pressed, the flashing figure on the display increases. SWING PRIORITY
When this switch is pressed, the flashing figure on the display decreases. FINE CONTROL
When this switch is pressed, the flashing digit will move right. USER MODE
When this switch is pressed, the flashing digit will move left. NOTE : Only flashing digit can be changed 3. ENDING CUSTOMER SETTING MODE To exit, push both the Travel Alarm Cancel switch and the User Mode switch for more than two seconds. When the seven-segments display shows the time and throttle dial position, the monitor function has returned to its normal condition. 4. SELECTING SUB-MODE Two digit of left side show Sub-mode
U1- - - - This indicates Tamping Mode. No setting is required for Tamping Mode U2- - - - This indicates Hammer Mode. The setting of Hammer Mode is available only in the Service Mode
U3- - - - This indicates Customer Mode. The setting for Customer Mode can now be set.
NOTE : "- - - -" means no data is displayed
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320B330B HYDRAULIC EXCAVATORS CHAPTER : Product Description
1
5
2
6
3
7
4
SETTING CUSTOMER MODE Example
8 R
5. SETTING THE CUSTOMER MODE The third digit is used to select one of eight general parameters. The fourth to the sixth digits used for more specific parameter setting. 6 CUSTOMER MODE (First digit shows "U", second digit shows "3")
First second digit
Third digit Setting
Function
Fourth to sixth digits Setting
Function
--1
Select Boom Priority Mode
--2
Select Swing Priority Mode
1
Select Work Mode
--3
Select Fine Control Mode
2
Select Power Mode
--1
Select Economy Mode
--2
Select Power Up Mode
3
Select AEC Stage
--1
Select first-stage AEC
--2
Select second-stage AEC
Select Travel Speed
--1
Travel speed is fixed at low speed
--2
Automatic two-speed travel is selected
---
The increment is 0.1 second and the range is 0.1 second to 20 seconds. The first setting for the delay time is 3 seconds, and the display shows "U3 5-30."
U3 Customer Mode 5
Set delay time for AEC
Default 30 ---
6
Set engine speed in the second stage for AEC
Default 1300
7
Limit the maximum throttle dial
--Default 10
Set hydraulic HP
---
8
The increment is 10 rpm and the range is 800 rpm to 2200 rpm. The first setting is 1300 rpm. If the display shows "U3 6-95," engine speed in the secondstage AEC is set to 950 rpm. Upper limit of throttle dial can be set from 1 to 10. The first setting is dial 10 and display shows "U3 7-10."
Hydraulic HP can be set on "percent" of maximum hydraulic HP. The increment is 1 percent and the range is 0 to 100 Default percent. First setting shows"U3 8-70" and 100% hydraulic HP is set on 70% of max. HP
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