PC 1 40 0
PC 3 00 0
PC 4000
P C 5 5 00
P C 80 00
Komatsu A6D1 A6D170 70E E CAC CAC
Komatsu SSA12V159
Komatsu SDA16V160
2 x Komatsu SSA12V159
2 x Komatsu SDA16V160
KW
565
940
1400
1880
3000
HP
758
1260
1875
2520
4020
900
1350
1800
2900
Diesel Driv Driv e Output at 1800 rpm
Electric Electric Driv e Output
KW
Main Pumps Delivery (total)
l/min min 3x550 = 16 1650
Swing Swing Pump(s) Pump(s) Deliv ery
l/min
550
800
1590
700 *
2070
Front Shove l Bucket Capacity Capacity SAE 2:1 heaped
c u.m
10,4
15
22
26
42
Crowd Force
kN
660
1100
1330
1870
2320
Br eak-out eak-out Force
kN
660
1000
1250
1865
2320
Backhoe Bucke t Capacity Capacity SAE 1:1 heaped
c u.m
9,5
15
22
28
38
Tear-out Force
kN
500
800
1050
1270
1800
Br eak-out eak-out Force
kN
500
850
1155
1400
2000
140
250
380 38 0
500
700
Operating Weight Weight (Front (Front Shovel ) t
3x900 = 27 2700 4x1035 = 4140 6x70 6x700 0 = 4200 4200 8x10 8x1035 35 = 828 8280 0
*) High swing rpm realised by variable displace swing motor
Diesel Driv Driv e
PC 1 40 0
P C 3 00 0
PC 4000
P C 55 00
P C 80 00
Komatsu A6D1 A6D170 70E E CAC CAC
Komatsu SSA12V159
Komatsu SDA16V160
2 x Komatsu SSA12V159
2 x Komatsu SDA16V160
758
1260
1875
2520
4020
900
1350
1800
2900
Output at 1800 rpm
HP
Electric Electric Driv e Output
KW
Main Pumps Delivery (total)
gpm
3x145 = 435
3x238 = 714
4x273 = 1092
6x185 = 1110
8x273 = 21 2185
Swing Swing Pump(s) Pump(s) Deliv ery
gpm
135
211
420 42 0
185 *
547
Front Shove l Bucket Capacity Capacity SAE 2:1 heaped
c u.yd
13.6
19.5
29.0
34.0
55.0
Crowd Force
lb
148,400
247,200
299,000
420,300
521,000
Br eak-out eak-out Force Force
lb
148,400
224,800
281,000
419,200
521,000
Backhoe Bu cket Capacity Capacity 1:1 heaped SAE
c u.yd
12.5
19.5
29.0
37.0
50.0
Tear-out Force
lb
112,400
179,800
236,000
285,500
404,600
Br eak-out eak-out Force Force
lb
112,400
191,100
260,000
314,700
449,500
Operating Weight Weight (Front Shov el) lb
309,000
551,500
838,000
1,102,500
1,545,000
*) High swing rpm realised by variable displace swing motor
Operating Weigh t
380 t
838,000 lb
(Front Shovel Attachment, 1200 mm track shoes)
Main Drive Make Output at
Output
Diesel Komatsu SDA16V160 1400 kW 1800 rpm
1875 hp
Electric 1350 kW 1500 rpm (50 Hz) 1800 rpm (60 Hz)
Hydraulic System Main Pumps Flow / Pump Total Flow
4 identical swash plate pumps 1035 l/min 273 gpm 4140 l/min 1092 gpm
Swing - Open Circuit Total Flow
2 of the main pumps 1590 l/min
420 gpm
Hydraulic Pressure (all circuits)
310 bar
4496 psi
Swing Speed
4,0
rpm
Travel Speed
2,1
km/h
1.3
mph
Gradeability
60 %
22,0 26,5 4000
m³ m³ mm
29.0 34.7 13’1”
yd³ yd³
1330 1250
kN kN
299,000 lb 281,000 lb
22,0 19,0 3800
m³ m³ mm
29.0 24.8 12’6”
1050 1155
kN kN
236,000 lb 260,000 lb
Front Shovel At tachment Shovel Capacity
SAE/CECE 1:2 heaped 1:1 heaped
Cutting width
Digging Force Crowd Force Break-out Force
Backhoe Att achment Backhoe Capacity SAE CECE Cutting width
1:1 heaped 1:2 heaped
yd³ yd³
Digging Force Tear-out Force Break-out Force
O
PR M A
N
P
MB
L
K
J
I
D E A B C A CB
F G H
A
1200 mm
3'11"
I
2982 mm
9'9"
B
1500 mm
4'11"
J
3085 mm
10'2"
C A
6550 mm
21'6"
K
7500 mm
24'7"
CB
6850 mm
22'6"
L
8260 mm
27'1"
D
2435 mm
8'
M A
4700 mm
18'6"
E
915 mm
3'
MB
3892 mm
12'9"
F
3085 mm
10'1"
N
3175 mm
10'5"
G
6245 mm
20'6"
O
7975 mm
26'2"
H
8375 mm
27'6"
P
6095 mm
20'
PR
6500 mm
21'4"
Diesel Drive 1 2 3 4 5 6 7 8 9 10 11a 11b 12 13
Diesel Engine Pump Drive Gearbox Hydraulic Pumps Oil Tank Oil Cooler Engine Radiator Swing Units Main Rotating Joint Control Valves Fuel Tank Operator's Cab Upper Level Electric Switch Cabinet Lower Level Central Lubrication Barrel Pinion Grease Barrel
4
5
3 7
12
2
9 8
1 9
13
7
6
10 11
Walkways
Lower-Level Upper-Level
Electric Motor 1 2 3 4 5 6 7 8 9 10 11a 11b 12 13
Main Electric Motor Pump Drive Gearbox Hydraulic Pumps Oil Tank Oil Cooler Air Intake Swing Units Main Rotating Joint with Slip Rings Control Valves Electric Switchboard Cabinet Operator's Cab Upper Level Low Voltage Electric Switch Board Lower Level Central Lubrication Barrel Pinion Grease Barrel
4
5
3 7
12
2
9 8 1
9 13
7
6 10 11
Walkways
Lower-Level Upper-Level
22 m³ (28.8 yd³) Front Shovel Attachment
[ft]
[m] –
60 –
18
– 54 – –
16
48 – –
Bucket Capacity 22,0 m³ Wear Package
(29.0 yd³)
FS-WP-3
Material Density 1,8 t/m³
14
42 –
2 6 5 0 8 ‘ 3 “
– 12 36 –
(3,050 lb/yd³)
– 10 30 –
Crowd Force
1330 kN
(299,000 lb)
Break-out Force 1250 kN
(281,000 lb)
Boom
7,15 m
(23’6” )
Stick
4,90 m
(16’1” )
– 8 24 – – 18 –
6
– 12 –
4
– 6 – 2 – 5600
0 – 0
18‘5“
– -6 – - 2 – -12 –
-4
16 54
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
Break-out and Crowd Force on Groun d Level Over Clean-up Path
] ] N N k [ k [ e e c c r r o o F F d d w o w r o C r / t C / u t o u k o a e k r a B e r B
1600 1400
Crowd Force
1200
Break-out Force 1000 800 600 400 200 0 13,5
13 5
12,5
12 4
11,5
11 3
10,5
10 2
9,5
Clean up path [ m]
- Accordi ng to DIN 24086 / SAE -
9 1
8,5
08
Loading a Komatsu Truck 730 E (205 short tons) [ft]
[m] –
60 – 18 – 54 – 16 – 48 – 14 – 42 – – 12 36 – – 10 30 – – 8 24 – – 18 –
6
205 SH T
– 12 –
4
– 6 – 2 – 0 – 0 – -6 – - 2 –
R 6500
2500
7250
R 21.3 ft
8.2 ft
23.8 ft
12625 41.4 ft
-12 – -4 16
14
12
10
8
6
4
2
0 [m]
22,0 m³ Bucket (29.0 yd³) Density 1,8 t/m³ (3050 lb/yd³) SHORT TONS
METRIC TONS
300
272
250
830E 227 730E
E Z I S K C U R T
200
HD 1500
181
630E
150
136
100
91 Fill 90%
50
Fill 95% Fill 100%
0 4
5
Number of Passes
6
45
KOMATSU 930 E 320 short tons
KOMATSU 830 E 255 short tons
KOMATSU 730 E 205 short tons
KOMATSU 630 E 190 short tons
KOMATSU HD 1500 165 short tons eye level
t h g i e h g n i d a o l
Truck Type
Loading Height
Eye-Level
(Empty)
Komatsu HD 1500
4965 mm
Komatsu 630 E
5840 mm
Komatsu 730 E
5610 mm
Komatsu 830 E
6710 mm
Komatsu 930 E
7010 mm
7560 mm
Production Estimation truck spotted at 60° slew angle
Digging/Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck capacity
t
186
186
186
shovel capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
Truck capacity
%
100
95
90
sec
25
28
32
no.
5
5
5
add spotting time
sec
20
17
14
pr oduction / 60 min. hour
t/h
4617
4264
3687
%
90
90
90
t/h
4156
3838
3318
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation o f
pro duction p er hour with time utilisation
( Withou t Commitment )
Production Estimation tru ck spo tted at 60° slew angle
Digging/Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck c apacity
t
150
150
150
shovel capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
Komatsu Truck Type Tr uck capacity
%
100
95
90
sec
25
28
32
no.
4
4
4
add spotting time
sec
20
17
14
pr oduction / 60 min. hour
t/h
4491
4177
3614
%
90
90
90
t/h
4042
3760
3253
buck et fill factor cycle time
actual cycles / tr uck
assumed time utilisation o f
pro duction p er hour with time utilisation
( Withou t Commitment )
Material Density Applicable to Shovel Capacity and Wear Package Selection
Wear Pack age
Buc ket Size SAE ( 1: 2 )
13,5 m³ t/m³
22 m³ standard
25 m³ #
t/m³
t/m³
t/m³
2,5
1,9
1,5
17 m³
type
volume
WP1
no w ear package, only lip shrouds
WP2
small wear package and lip shroud s
3,1
2,5
1,9
1,5
WP3
medium wear package and lip shroud s
3,1
2,4
1,8
1,4
WP4
heavy duty wear package and lip shroud s
2,9
2,3
1,7
Ad dition al buck ets on req uest Plate lips fo r all buckets
PC 4000 Front Shovel Attachment
Job Site Movie
Bucket Capacity SAE:
21 m³
(27.5 yd³)
Density
1,8 t/m³
(3,050 lb/yd³)
Appl icat ion:
Overburd en Remo val
PC 4000 Front Shovel Attachment
Job Site Movie
Bucket Capacity SAE:
17,5 m³
(23 yd³)
Density
2,2 t/m³
(3,710 lb/yd³)
App licat ion:
Hard Roc k Mi ning
SAE: 22 m³ (29.0 yd³) Backhoe Attachment
[ft]
Bucket Capacity SAE:
22,0 m³
Wear Package
BH-WP-2
Materi al Density
1,8 t/m³
(3,050 lb/yd³)
Tear-out Force
1050 kN
(236,000 lb)
Break-out Force
1155 kN
(260,000 lb)
Boom
9,75 m
(31’9” )
Stick
4,50 m
(14’8” )
(29.0 yd³)
[m] – 54 – – 16 48 – – 14 42 – – 12 36 – – 10 30 – – 8 24 – – 6 18 – – 12 – 4 – 6 – 2 – 0 – 0 – -6 – - 2 – -12 – - 4 – -18 – -6 – -24 – -8 – -30 –
18 60
16 54
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
Break-out and Tear-out Force Break-out Forc e 1400
] N k [ 1200 e c r 1000 o F t u 800 o r a e 600 T / t u 400 o k a 200 e r B
Break-out Force
136°
Tear-out Force
-20° 0°
Tear-out Force
0
-20 -10
0
10
20
30
40
50
60
70
80
90 100 110 120 130 136
Bucket / Stick Angle [deg.]
80° 0°
- Acc ording to DIN 24086 / SAE -
Loading a Komatsu Truck 730 E (205 short tons) [ft]
[m] – 54 – – 16 48 – – 14 42 – – 12 36 – – 10 30 – – 8 24 – – 6 18 – – 12 – 4 – 6 – 2 – 0 – 0 – -6 – - 2 – -12 – - 4 – -18 – -6 – -24 – -8 – -30 –
20
18
66
60
16 54
14 48
12 42
10 36
8 30
6 24
4 18
12
2 6
0 [m] 0 [ft]
Bucket: SAE 22,0 m³ (29.0 yd³) Density 1,8 t/m³ (3050 lb/yd³) SHORT TONS
METRIC TONS
300
272
250
830E 227 730E
E Z I S K C U R T
200
HD 1500
181
630E
150
136
100
91 Fill 90%
50
Fill 95% Fill 100%
0 4
5
Number of Passes
6
45
Production Estimation truc k spo tted on lower lev el between 30° - 45° slew angle
Digging / Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck c apacity
t
186
186
186
bucket capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
Truck capacity
%
100
95
90
sec
24
27
31
no.
5
5
5
add spotting time
sec
21
18
15
pr oduction / 60 min. hour
t/h
4748
4376
3774
%
90
90
90
t/h
4273
3938
3396
bucket fill factor cycle time
actual cycles / tr uck
assumed time utilisation of
pr oduction per hour with time utilisation
( Without Commitm nt )
Production Estimation truck spott ed on lower level between 30° - 45° slew angle
Digging / Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck capacity
t
150
150
150
bucket capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
Komatsu Truck Type Truck capacity
%
100
95
90
sec
24
27
31
no.
4
4
4
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
4606
4277
3692
%
90
90
90
t/h
4145
3849
3323
buck et fill factor cycle time
actual cycles / tr uck
assumed time utilisation of
production per hour with time utilisation
( Withou t Commitment )
Loading a Komatsu Truck 730 E (205 short tons) [ft]
[m]
54 – – 16 48 – – 14 42 – – 12 36 – – 10 30 – – 8 24 – – 6 18 – – 12 – 4 – 6 – 2 – 0 – 0 – -6 – -2 – -12 – -4 – -18 – -6 – -24 – – -8 -30 –
20 66
18 60
16 54
14 48
12 42
10 36
8 30
6 24
18
4 12
2 6
0 [m] 0 [ft]
Production Estimation truck s potted on excavator lev el between 90°-120° slew ang le
Digging / Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck capacity
t
186
186
186
bucket capacity
m³
22
22
22
t/m³
1,8
1,8
1,8
%
100
95
90
sec
34
37
41
no.
5
5
5
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
3505
3298
2916
%
90
90
90
t/h
3155
2968
2624
Tr uck capacity
density buck et fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment )
Production Estimation truck s potted on excavator lev el between 90°-120° slew ang le
Digging / Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck capacity
t
150
150
150
bucket capacity
m³
22
22
22
t/m³
1,8
1,8
1,8
Komatsu Truck Type Tr uck capacity
density
%
100
95
90
sec
34
37
41
no.
4
4
4
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
3432
3246
2867
%
90
90
90
t/h
3089
2922
2580
buck et fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Withou t Commitment )
Material Density Applicable to Bucket Capacity and Wear Package Selection
Wear Pack age
Buc ket Size SAE ( 1:1 )
15 m³ #
22 m³
25 m³ #
type
volume
t/m³
t/m³
t/m³
WP1
with lip sh ouds and welded side cutters
2,7
1,8
1,5
WP2
medium wear package and lip shrou ds
2,6
1,8
1,5
WP3
heavy duty w ear pack age and lip shrou ds
2,5
1,7
# Other buckets available on request Plate lips fo r all buckets
Mining Recommendations and Production Efficiency
Bucket Capacity Swing Cycle Time Production Efficiency
22 m³
22 m³
22 m³
22 m³
60° - 90°
30° - 60°
90° - 180°
30° - 180°
24 - 33 sec
23 - 32 sec
33 - 42 sec
23 - 35 sec
100%
approx. 3 % more
approx. 20 % less
approx. 8 % less
(Estimate Rates - Witho ut Commitment)
PC 4000 Backhoe Attachment Bucket Capacity SAE:
23 m³
(30 yd³)
Density
1,65 t/m³
(2,780 lb/yd³)
Applicat ion:
Coal/Overburd en Remo val
