CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013

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CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013

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Contents

CONTENTS 1

Foreword........................................................ Foreword ........................................................ 4

5.2

Compressed air connection...... connection............ ......

5.3

Cooling water connection................... connection...................

5.4

Electrical connection........................... connection...........................

1.1

About these operating operating instructions instructions............4

1.2

Notes.........................................................5 Notes.........................................................5

1.3

Intended use............................................. use............................................. 5

6.1

Initial commissioning commissioning........................... ...........................

1.4

Intentional Intentional misuse..................................... misuse..................................... 6

6.1.1

1.5

Service...................................................... Service...................................................... 6

Cooling water control in a water-coole compressor system............................. system.............................

1.6

Nameplate.................................................7 Nameplate .................................................7

6.2

Normal operation................................ operation................................

6.3

Routine commissioning....................... commissioning.......................

6.4

Commissioning after a long shutdown............................................ shutdown ............................................

6.5

Commissioning after a fault...... fault ............ ......

2

Safety conditions.......................................... conditions .......................................... 8

2.1

General safety instructions...... instructions............ ............ ........... ..... 8

2.2

Instructions about particular types of danger ....................................................... ....................................................... 8

2.3

Protection and safety equipment...... equipment ............ ........ .. 9

2.4

Residual hazards.................................... hazards.................................... 10

2.5

Identification of safety instructions...... instructions.......... .... 10

2.6

Safety sign.............................................. sign.............................................. 10

2.7

Transport and positioning..... positioning ........... ............ ............ ...... 14

2.8

Normal operation.................................... operation.................................... 14

2.9 2.10

3

6

Commissioning and operating...... operating ............ ......

7

Troubleshooting ......................................

8

Maintenance and Service....................... Service .......................

8.1

General information...... information............ ............ ............ ......

8.2

Service................................................ Service................................................

8.3

Inspection of protection and safety equipment........................................... equipment ...........................................

Special tasks...........................................14 tasks...........................................14

8.4

Routine maintenance.......................... maintenance..........................

Conversions and changes to the machine...................................................15 machine ...................................................15

8.5

Maintenance plan............................... plan ...............................

8.6

Maintenance work............................... work...............................

Design and function................................... function ................................... 16

8.6.1 Accesses............................................ Accesses............................................ 8.6.2

Filter mat cooling air inlet................... inlet ....................

8.6.3

Inlet filter cooling air switch cabinet (R compressors )..................................... ).....................................

System scheme air-cooled compressor ..............................................21 ..............................................21

8.6.4

Condensate drain............................... drain...............................

3.4

System scheme water-cooled compressor ..............................................23 ..............................................23

8.6.5

Lubricating oil..................................... oil.....................................

8.6.6

3.5

Air circuit................................................. circuit................................................. 25

8.6.7

3.6

External water circuit...... circuit............ ............ ............ ............ ...... 27

8.6.8 8.6.8

........... Ejector vent system..... system........... ............ ............ ..... Sign up to vote on this title Cooling system................................... system...................................  Useful  Not useful ............ ................. ........... ............ ............ ............ ............ ............ ............ ......

3.7

Internal water circuit................................28 circuit................................28

8.6.9 Air Filter .............................................. ..............................................

3.1

General description.................................16 description.................................16

3.2

Compressor design.................................17 design.................................17

3.3

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Contents

CONTENTS 1

Foreword........................................................ Foreword ........................................................ 4

5.2

Compressed air connection...... connection............ ......

5.3

Cooling water connection................... connection...................

5.4

Electrical connection........................... connection...........................

1.1

About these operating operating instructions instructions............4

1.2

Notes.........................................................5 Notes.........................................................5

1.3

Intended use............................................. use............................................. 5

6.1

Initial commissioning commissioning........................... ...........................

1.4

Intentional Intentional misuse..................................... misuse..................................... 6

6.1.1

1.5

Service...................................................... Service...................................................... 6

Cooling water control in a water-coole compressor system............................. system.............................

1.6

Nameplate.................................................7 Nameplate .................................................7

6.2

Normal operation................................ operation................................

6.3

Routine commissioning....................... commissioning.......................

6.4

Commissioning after a long shutdown............................................ shutdown ............................................

6.5

Commissioning after a fault...... fault ............ ......

2

Safety conditions.......................................... conditions .......................................... 8

2.1

General safety instructions...... instructions............ ............ ........... ..... 8

2.2

Instructions about particular types of danger ....................................................... ....................................................... 8

2.3

Protection and safety equipment...... equipment ............ ........ .. 9

2.4

Residual hazards.................................... hazards.................................... 10

2.5

Identification of safety instructions...... instructions.......... .... 10

2.6

Safety sign.............................................. sign.............................................. 10

2.7

Transport and positioning..... positioning ........... ............ ............ ...... 14

2.8

Normal operation.................................... operation.................................... 14

2.9 2.10

3

6

Commissioning and operating...... operating ............ ......

7

Troubleshooting ......................................

8

Maintenance and Service....................... Service .......................

8.1

General information...... information............ ............ ............ ......

8.2

Service................................................ Service................................................

8.3

Inspection of protection and safety equipment........................................... equipment ...........................................

Special tasks...........................................14 tasks...........................................14

8.4

Routine maintenance.......................... maintenance..........................

Conversions and changes to the machine...................................................15 machine ...................................................15

8.5

Maintenance plan............................... plan ...............................

8.6

Maintenance work............................... work...............................

Design and function................................... function ................................... 16

8.6.1 Accesses............................................ Accesses............................................ 8.6.2

Filter mat cooling air inlet................... inlet ....................

8.6.3

Inlet filter cooling air switch cabinet (R compressors )..................................... ).....................................

System scheme air-cooled compressor ..............................................21 ..............................................21

8.6.4

Condensate drain............................... drain...............................

3.4

System scheme water-cooled compressor ..............................................23 ..............................................23

8.6.5

Lubricating oil..................................... oil.....................................

8.6.6

3.5

Air circuit................................................. circuit................................................. 25

8.6.7

3.6

External water circuit...... circuit............ ............ ............ ............ ...... 27

8.6.8 8.6.8

........... Ejector vent system..... system........... ............ ............ ..... Sign up to vote on this title Cooling system................................... system...................................  Useful  Not useful ............ ................. ........... ............ ............ ............ ............ ............ ............ ......

3.7

Internal water circuit................................28 circuit................................28

8.6.9 Air Filter .............................................. ..............................................

3.1

General description.................................16 description.................................16

3.2

Compressor design.................................17 design.................................17

3.3

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Conten 9.6.1

D75 + D90, 50Hz, air-cooled "A" and water-cooled "W" (European version)... version) ..... .. 70

9.6.2


9.6.3

D160, 50Hz, air-cooled "A" and watercooled "W" (European version)...............72 version) ...............72

9.6.4

D110 RS, 50Hz, air-cooled "A" and watercooled "W" (European version)...............73 version) ...............73

9.6.5


9.6.6


9.6.7


9.6.8


9.6.9

D160, 60Hz, air-cooled "A" and watercooled "W" (European version)...............80 version) ...............80

9.6.10 D110 RS, 60Hz, air-cooled "A" and watercooled "W" (European version)...............81 version) ...............81 9.6.11 D132 RS, 60Hz, air-cooled "A" and watercooled "W" (European version)...............83 version) ...............83 9.6.12 D160 RS, 60Hz, air-cooled "A" and watercooled "W" (European version)...............84 version) ...............84 9.6.13 D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (USA version)..... version)........... ........ .. 86 9.6.14 D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (USA version)..... version)........... ........ .. 87 9.6.15 D160, 60Hz, air-cooled "A" and watercooled "W" (USA version)....................... version)....................... 88 9.6.16 D110 RS, 60Hz, air-cooled "A" and watercooled "W" (USA version)....................... version)....................... 89 9.6.17 D132 RS, 60Hz, air-cooled "A" and watercooled "W" (USA version)....................... version)....................... 91 9.6.18 D160 RS, 60Hz, air-cooled "A" and watercooled "W" (USA version)....................... version)....................... 92 9.7

Installation plan....................................... plan....................................... 94


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Foreword

1

FOREWORD

Gardner Denver screw compressors are the product of years of research and development. This experience in conjunction with high quality requirements ensures that the manufactured screw compressors are long-lasting, providing guaranteed reliability and economic operation. Equally, the stringent requirements for environmental protection are also met.

1.1

These operating instructions apply for the following compressors from Gardner Denver Deutschland GmbH: D75-10A V2 D90-8A V2 D90-10A V2 D110-8A V2 D110RS-8A V2 D110-10A V2 D110RS-10A V2 D132-8A V2 D132RS-8A V2 D132-10A V2 D132RS-10A V2 D160-10A V2 D160RS-10A V2 D75-8W V2 D75-10W V2 D90-8W V2 D90-10W V2

The basis of these operating instructions are t master operating instructions ZS1101886 /02, which are relevant for translations of the opera instructions.

These operating instructions are an inherent p of the compressor. They must be available an cessible near the compressor at all times.

These operating instructions provide you with the information you need for safe operation an maintenance of the compressor. This includes

About these operating instructions

D75-8A V2

These operating instructions are written for ing- and maintenance personnel.

Installation and connection of the compres

Commissioning and operation of the comp sor

Replacement of wear parts and consumab such as filters or oil

Identification of faults and rectification of m functions

Carrying out of visual inspections for dama on a rotational basis

Cleaning, maintenance and repair of the co pressor

You're Reading a Preview

The dealer's or manufacturer's workshop, with

Unlock full accessqualified with a freeand trial.experienced personnel, is respo

sible for all maintenance work that goes beyon customary service work and requires specialis Download With Free Trial technical knowledge.

All pressures given in these operating instruct are, where not otherwise specified, positive pr sures (gauge pressures). Target groups

The target groups for these operating instruct Sign up to vote on this title are operators, maintenance personnel and ele cians.  Useful  Not useful

After training, the operator is permitted to sta and shut down the compressor and activate th

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Fore

1.2

Notes

General information The operating instructions must be read and used by every person who is assigned to work with and on the compressor. Irrespective of these operating instructions, the laws, regulations, directives and standards applicable in the place of use must be observed. Training The provision of local operator training is undertaken by authorised service technicians. The training documentation comprises these operating instructions and the repair manual, which is only issued as part of service training. These measures ensure that the assigned work can be reliably carried out. Warranty Gardner Denver Deutschland GmbH will not be held liable for the safe functioning of the compressor if it used other than for its normal use or for purposes not listed in the operating instructions.

Copyright

These operating instructions are subject to right and may only be used for the agreed pose, i.e. as a reference for in-plant purpos

Forwarding or reproduction of this docume ploitation and sharing of its content are forb den, insofar as this is not expressly author Infringements will incur payment of compe tion. All rights reserved for the case of gran a patent, petty-patent or design registration Reselling

If the compressor is resold, these operatin structions must be handed over to the new ator together with the compressor. If neces the operating instructions must be reordere Gardner Denver by specification of the ord firmation number. The compressor must no any circumstances be resold without these ing instructions.

1.3

Intended use

The compressor conforms to the state of th and the applicable safety conditions at the its bringing to market provided it is used fo Gardner Denver Deutschland GmbH excludes all Preview purpose. warranty and liability in the event of: You're Reading atended From a design point of view, neither intenti Operating errors. Unlock full access with a free trial. misuse nor all of the residual dangers can Use of the compressor for other than the inavoided, without limiting the intended funct tended purpose. Download With Free Trial The compressor is designed for the compr Damage resulting from deliberate misuse or of atmospheric oil-free air (compressed air non-observance of the operating instructions. ving pressure equipment) the compressor suitable for the compression of other gases Damage or injuries caused by non-OEM components. The compressor is only classed as being u Use of spare or wear parts or operating fluids its intended purpose if the following points that do not originate from or are not currently observed:  recommended by or have not been previously Sign up to vote on this title The compressor is used according to th recommended by Gardner Denver Deutschland  Useful  Not useful erating instructions. GmbH. The working steps and standard operat Inadequate maintenance. cedures of the operator are followed.

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Foreword Is not operated by trained personnel.

Manipulation of sensor signals.

Is changed or modified.

Signal modification of sensors.

The safety instructions are not observed.

Operation without protection and safety eq ment.

Alongside these operating instructions, the following apply: Relevant accident prevention regulation Generally recognised safety rules Country-specific conditions

Operation with defective, deactivated or m nipulated protection and safety equipment safety valves, or operation with other such safety relevant defects.

Use by private users or users without tech training.

Installation location / installation altitude

Operation outside industrial environmen

The compressor is intended for installation in a suitable compressor room. The compressor is not suitable for open-air installation!

Non-adherence to maintenance intervals.

The permissible installation altitude of the compressor is limited dependent on the operating pressure, ambient humidity and ambient temperature at which it is operated. The permissible installation altitude is specified for each individual case by consultation between the customer and Gardner Denver. Working environment

Omission of maintenance and repair work.

Incorrect execution of maintenance and re work. Limitations on use Operation of the compressor is not permitted

outside the permissible ambient temperatu

above the permitted altitude of the installat location.

The illumination in the region of the compressor on an insufficiently load-bearing substrate. You're Reading a Preview must be ≥ 200 lx during normal operation. in areas with an explosive atmosphere. The illumination for inspection and repairUnlock work full access with a free trial. must be ≥ 500 lx. 1.5 Service

Ambient temperature for operation: see "Technical Download With Free Trial If you have any questions about or problems w data". the compressor please contact your responsib Gardner Denver agency. Pressure equipment The trained specialised personnel will ensure For pressure equipment/systems a pressure rereceive quick and proper assistance. lief device (safety valve or similar) dimensioned to match the weakest pressure carrying component In case of queries and conforming to the relevant regulations must spare p If you have a up query or wish totitle make a be installed in the compressed air system. Sign to vote on this order, please specify the identification numb Not useful  Useful  year of manufacture on the name plate. Speci 1.4 Intentional misuse cation of this data will ensure that you receive Incorrect use and misuse correct information and/or spare parts.

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Fore Name: Gardner Denver , Inc Quincy, Illinois

Contact: Address:

Model 1

Phone

Serial Number 2

Type

3 Machine

Fax

4

Version

COMPRESSOR

5

Weight

Email: Chart 1-1: Local Gardner Denver agency

1.6

kg

6

Nameplate

Made in Germany

Airend

7

8

Order Mumber

9

Compression Medium

10

/

V

Voltage / Phase / Frequency Flow

11 12

Stage Pressure

13

Suction Pressure

14

Full Load Current

15

Speed

16

Installed Motor Capacity

17

You're Reading a Preview Fig. 1-2:trial. Nameplate Unlock full access with a free

Download With Free Trial


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Safety conditions

2

SAFETY CONDITIONS

Any person who is involved with the operation, maintenance or repair of the compressor, must read and follow the safety conditions.

The operating instructions must be supplemented with instructions for the observatio operating peculiarities including monitoring reporting obligations, e.g. in respect of wor organisation, working processes, responsi ties, etc.

Gardner Denver Deutschland GmbH accepts no responsibility for material damage or injuries that arise from non-observation of safety conditions or the failure to observe normal levels of care and attention, even where this is not expressly stated in these operating instructions.

Personnel selection and qualification; fund mental responsibilities

2.1

The authorised personnel must:

General safety instructions

Organisational measures

Only reliable and authorised personnel may w on the compressor.

be trained by Gardner Denver.

The following organisational measures contribute to the safe use of the compressor:

be trained according to its responsibilities, ties and activities and instructed about the compressor.

Only appointed personnel may work on the compressor. The personnel have been trained and briefed about the compressor.

have the physical and mental capabilities t fulfil its responsibilities and carry out its and activities on the compressor.

Before starting work, the personnel must have have understood the operating instructions read the operating instructions, in particular the respect of its responsibilities, duties and ac "Safety Conditions" chapter. Don’t leave this ities on the compressor and be able to pra until you start work – it’s too late. This applies cally implement this. in particular to personnel who only work on the machine occasionally, e.g. to carry out mainte2.2a Preview Instructions about particu You're Reading nance.

types of danger

Unlock full access with a free trial. The responsibilities of the personnel for operElectrical energy ation, maintenance and repair must be clearly defined. Download With Free Trial

The safe and hazard-aware working of the personnel must be checked regularly.

Personnel who are to be trained in, taught about or instructed as part of a general training course, must only work on the compressor under the constant supervision of an authorised person. If safety-relevant changes are made to compressor or arise in its operating behaviour, the compressor must be immediately shutdown and the fault reported to the responsible post/

DANGER

Electric shock Life-threatening electric shock

When carrying out any work on electrical equipment, exercise extreme care.  Sign up to vote on this title starting the maintenance ➯ Before work, switch compressor to a useful  Useful  Notthe voltage-free state and secure to p vent switching back on. ➯

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Safety cond Only for RS compressors: Due to the residual voltage on the capacitors, a waiting time of at least 10 minutes must elapse after switching to a zero volts state (main switch OFF) before the switch cabinet can be opened. Observe the danger sign on the switch cabinet! See table "Safety signs".

All protective and safety equipment must b tached and checked for trouble-free operat fore every commissioning, in particular afte tenance and repair work.

In addition, the legally prescribed testing fr cies of the country of use must be adhered

NOTE Noise The sound pressure level without the sound-proofing enclosure is 110 dB(A). Remaining for long periods alongside the compressor without its soundproofing enclosure can result in irreversible hearing impairment. Only operate the compressor without the soundproofing enclosure during test runs. Wear ear defenders!

Operation of the compressor is only perm with complete and operational protective a safety equipment. Emergency-stop

The compressor can be rendered safe in d ous situations using the emergency-stop p ton.

The sound pressure level with the sound-proofing enclosure is approximately: see "Technical data". During normal operation the compressor may only be operated with a closed acoustic hood.

Emergency-stop pushbuttons are attached

Oils, fats and other chemical substances

Using emergency-stop

When handling oils, fats and other chemical substances, observe the applicable safety conditions!

1 Press the pushbutto The compressor is placed in a safe con

on the compressor control panel

optionally in a control room (control cen

Rectify the fault that was the cause of th Exercise caution when using hot operating fluids You're Reading a2Preview Emergency-stop. and additives, there is a risk of burns or scalds! Unlock full access with a free Seetrial. the "Troubleshooting" chapter. Explosive areas 3 Unlock the pushbut Turn the pushbutton anticlockwise. Download With Free Trial

DANGER

Risk of explosion The compressor is not designed for operation in explosive atmospheres. ➯

Operation of the compressor in explosive atmospheres is forbidden!

Legionella formation with water-cooled compressors and an open cooling circuit

WARNING

4 Set the compressor in operation. See section "Commissioning after a fau chapter "Commissioning and operation" Safety valves / non-return valve

The compressor is protected against excee  using of the permissible operating pressure Sign up to vote on this title valves. Open the safety valves at 3.5 bar ( Useful Not useful  or (2nd airend) 11.4 bar airend).

The compressor is secured by a non-retur on the pressure side against reverse flow f

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Safety conditions

2.4

Residual hazards

DANGER WORD

Hot surfaces

Danger (danger sequence)

Some parts of the compressor become very hot in operation (up to 235 °C). A danger warning sign on the compressor enclosure warns of the danger.

Description of the danger (dan source)

Safety sign

Protective measure (danger p vention)

Before starting any maintenance and repair work, the compressor must be sufficiently cooled.

Parts of safety instructions

Personal protective equipment We recommend the wearing of the following personal protective equipment: Safety shoes Safety glasses for all work with compressed air and open enclosure Ear defenders during test runs with an open acoustic hood

2.5

Danger (danger sequence): The danger sequence names the type of hazard.

Description of the danger (danger source) danger source names the cause of the hazard Protective measure (danger prevention) ger prevention describes the measures for batting the hazard.

Danger word: The danger word subdivides th severity of the danger into four steps, graphic highlighted by different colours. The danger w is used in the safety instructions as described low.

Identification of safety instructions

Within the operating instructions, safety instructions are used as special warnings with the following described names and symbols.

DANGER indicates a directly dangerous situa tion which, if not protected against, could resu death or serious (irreversible) injuries.

You're Reading a Preview These special warnings are intended to prevent WARNING indicates a potentially dangerous s danger and are located close to the possible dantion which, if not protected against, could resu Unlock full access with a free trial. ger both in terms of space and time: death or serious (irreversible) injuries. on the system close to the danger source

CAUTION indicates a potentially dangerous s

of actions / activity is described

minor or less serious (reversible) injuries.

Download With Trial tionFree which, if not protected against, could resu in the operating instructions, before a sequence Structure of safety instructions The special warnings in the operating instructions are structured as follows:

2.6

ATTENTION indicates information or recomm dations that directly or indirectly concern the s of persons or system protection.

Safety sign

 Sign up to vote on this title The following safety signs (danger signs) may be used in the surroundings of the compressor and in t  Useful  Not useful operating instructions. Safety sign

Meaning

Use / Behaviour

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Safety cond Safety sign

Meaning

Use / Behaviour

Pressurised part or system

Identification of devices or rooms in which there is manently or occasionally a significantly higher air sure than in the normal atmosphere.

Do not open the devices or rooms before pressur equalisation has taken place. Never operate the compressor with open doors or loose enclosure panels.

Running the compressor with open doors or loose sure panels is forbidden except during test runs. H sound pressure level, risk of injury! Normal operation only with closed enclosure.

Do not breath in any Use of the compressed air produced by this comp compressed air from this as breathing air is forbidden. Drawn in substance system be harmful to health. Do not use compressed air as breathing air. Electrical voltage

Warning of dangerous, electrical voltage.

Only a qualified electrician following electrotechni ulations may carry out work on the electrical equi of the compressor. System runs on

After pressing of the stop button , the com runs on for 30 seconds.


Do not open the compressor enclosure before the pressor stationary. Unlock full access with is a free trial.

Observe the instruction Identification of operating instructions where addi Downloadinformation With Free is Trial manual to be found in the operating instruc the manufacturer).

Before the device is operated, the operator (user) must have read and understood the instruction m (manufacturer's usage instructions). Wear ear defenders

Identification of areas with a heightened sound level.  Sign up to vote onsuitable this title ear defender Only enter the area wearing

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Warning against indus-

Useful

 Not useful

Warning of in-plant industrial trucks (e.g. forklifts)

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Safety co conditions Safety sign

Meaning

Use / Behaviour

Warning against moving machine parts

During maintenance maintenance work it is necessary to check so functions with an opened enclosure. There is a risk o injury due to rotating or translational movements.

Maintenance work must only be carried out by specia trained personnel.

Warning Warning of hand hand injuries injuries Danger Danger that the hand hands s could be crushe crushed, d, drawn drawn in or otherwise injured. Maintain a safe distance. Warning of automatic start-up

In normal operating mode, the compressor may start automatically automatically at any time. The r eadiness for operatio of the compressor is indicated by the green LED on t control panel. Do not carry out any work on the compressor, if the green LED illuminates.

Warning Warning of of hot surface surfaces s

Parts of the comp compresso ressorr become become very very hot during during ope tion (up to 235 °C). Risk of injury due to hot surfaces Before starting any maintenance and repair work, compressor must be sufficiently cooled.

Warni Warning ng of suffo suffocat cation ion

Risk Risk of suffoc suffocati ation on due due to inade inadequ quate ate vent ventila ilatio tion n and extraction in the compressor room.

The operator must provide adequate ventilation of th compressor room.

Warning of crushing haz- Warning of crushing hazards due to working materia ards (e.g. a machine) or a structural element (e.g. covers, enclosure panels, protection devices, boundary fence

When working on the identified workstations, increas awareness is necessary. Remaining under the load is forbidden

It is not permitted to remain under a suspended load  The driver is notSign permitted to drive up to vote on thisthe titleindustrial truc there is a person beneath the load. Moreover, the dri  Useful  Not useful ver is obliged to check that persons do not stand or w under the load.

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Safety co cond Safety sign

Meaning

Use / Behaviour

Safety valve

Opening pressure of the safety valves (values sticker on the control panel).

Check the connecting terminals and tighten if necessary. For additional additional information see the operating instructions.

Warning against loosened connecting terminals. T clamping pressure can be released after some tim

Electrical voltage

Warning of dangerous, electrical voltage.

Residual voltage of the capacitors

Warning of electrical energy stores in the form tors. These can conduct a life-threatening electric age.

XX bar

Regularly check the terminals according to the sa guidelines and retighten as necessary.

Only open the switch cabinet (RS compressor) 10 utes after switching the compressor off (zero volts

Check the DC bus voltage of the frequency conve the mains connection strip of the frequency conve The precise position of the terminals "DC+" and "D can be taken from the supplied frequency convert operating instructions.

10 min

Only a qualified electrician following electrotechni ulations may carry out work on the electrical equi of the compressor. Spring tension

Warning of te tensioned spring inside the suction

Before opening the suction regulator read the rep manual.

Risk of microbe contami- Warning against legionella contamination of the c nation water if an open cooling circuit is used.

Constant monitoring of the cooling water by the m  nance personnel. Sign up to vote on this title Attention: hot hot liquid

 Useful  Not useful Warning against against hot oil or or hot coolant.

Before opening coolant circuits, allow the compre

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Safety co conditions

2.7

Transport an and po positioning

Transport A suitable forklift forklift with forks of adequate adequate length length must be used to transport the compressor. Dependent on type, the compressor weighs up to 3,800 kg. Only insert the forks at the intended load support points. The compressor must not be transported using a crane, even when still in its packaging. packaging. No person may remain in the danger area during transport. In particular, do not encroach into the area under the raised compressor or place your feet beneath it. Positioning / installation location The entire surface of the compressor must be placed on an even suitable substrate. The installation location (compressor room) must be dimensioned so that there is sufficient access to the compressor and the necessary cooling is ensured. No inflammable or explosive materials may be stored in the vicinity of the compressor.

2.8

Normal operation

The compressor may only be operated in a technically fault-free condition for its intended use, with an awareness of safety and hazards while observing the operating instructions. Only operate the compressor if all protective and safety equipment, sound insulation, ventilation and extraction equipment and the cooling water supply (water-cooled compressors compressors only) are present and serviceable. Check regularly that: All hoses and pipelines are are serviceable and firmly attached.

When using compressed air to clean equip ment, proceed with great care and always eye protection. Safety measures

Only operate the compressor with the enclosu closed.

At least once per per shift check the compressor externally visible damage and defects. Immed ately report changes that have occurred (inclu ing in the operating behaviour) to the respons ble post/person. If necessary stop the compre immediately immediately and secure. Immediately Immediately rectify faults.

Do not switch off or remove extraction and ve tion equipment when the compressor is runnin Remote control

If a remote control is available, a sign with the lowing lettering must be clearly visible on the c pressor: "Attention! The compressor is remote controlled and could start without warning!"

In addition safety precautions must be implemented so that nobody works on the compres when it is under remote control.

2.9

Special tasks

Organisational

Adhere to the the prescribed maintenance maintenance work a intervals including details about the replaceme of parts/part assemblies contained in the oper instructions.

Maintenance and repair work must only be ca out under the supervision of or by a person qu fied to carry out this work.

If necessary, cordon off a wide area  around th Sign up to vote on this title workplace. Useful appropriate Not useful for the task  equipment Workshop

essential for carrying out maintenance and rep work.

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Safety cond Maintenance/Troubleshooting Only carry out maintenance and repair work with the compressor switched off and mains power off. Secure the compressor to prevent inadvertent switching on. Before opening the compressor enclosure: Drain the compressor. Wait for automatic pressure discharge to complete. Wait until the residual electrical energy has drained from the capacitors. Allow the compressor to cool to room temperature. Cleanliness During maintenance and repair work always check for cleanliness. Keep dirt away by covering parts and uncovered openings with a clean cloth, paper or adhesive strips.

Tighten up all threaded connectors loosene ing maintenance and repair work. Likewise all other threaded connectors.

Before release of the compressor for opera ter maintenance and repair work, ensure th operating pressures, temperatures and tim tings are correct and that the control and s off equipment is fully serviceable.

If safety and protective equipment must be moved, then it must be immediately replac ter completion of the work and checked for ble-free operation.

2.10

Conversions and chang the machine

Do not make any changes or additions to o build the compressor without prior consulta with Gardner Denver. Unauthorised changes to the machine are thorised for safety reasons.

Oil leaks lead to a slippery floor. Thoroughly clean the work area after completion of maintenance and repair work.

Genuine parts are designed especially for chine. We expressly point out that we also authorise parts and special equipment that supplied by us. The fitting and/or use of Cleaning agents may therefore impair active and/or pa You're Reading aucts Preview safety. When cleaning parts, never use solvents or cleaning agents that could chemically attack the materiUnlock full access with a free trial. on the part of the manufacture Any liability als. damage arising from the use of non-origina

or special Take precautions to prevent harmful vapours fromWith Free Download Trial equipment is excluded. The sam plies for the fitting and adjustment of safety solvents or cleaning agents. ment and valves as well as to the welding o Weight / lifting gear bearing or pressure carrying parts. When replacing heavy individual parts and assemblies carefully attach and secure to the lifting gear so that no danger can arise. Use only suitable and technically flawless lifting gear and load handling equipment with adequate load capacity. Never work or remain under suspended loads. Spare parts


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Design and function

3

DESIGN AND FUNCTION

3.1

General description

The compressor is an oil-free compressing, twostage screw compressor with one sound-proofed enclosure. The main components are the drive motor, the airend unit, the cooling and lubrication system and the electronic control. The airend unit comprises the drive gear and the first and second airends. The parts of the airends through which the air flows are provided with a special wear-reducing and corrosion-resistant coating. Rolling contact bearings and gearbox are oil-lubricated. The air and oil system are designed so that no oil can get into the air circuit. The ejector ventilation system produces a defined vacuum pressure in the oil-lubricated area of the airend unit thus preventing any oil from escaping into the surroundings.

Compression principle

The airends comprise a main rotor and an aux iary rotor with intermeshing spiral toothing. A s chronized gearbox in each airend ensures the contact-free running of the rotors. Compressio chambers are delimited by the flanks of the to ing and the compressor casing. The rotation o the rotors continuously reduces the volume in chambers until the compressed air is pushed through the outlet window of the stage casing. Screw compressors count amongst rotation-d placement compressors without oscillating but with a pulsing output.

To minimise the power consumption of the air unit and to limit the airend temperatures to tec nically permissible values, the compression ta place in two stages with interstage cooling (in tercooler). In addition the casing of the stages cooled by the internal cooling circuit Electronic control unit

The main components of the electronic contro unit are a microprocessor, a touchscreen, film tected keys and LEDs.

Detailed description of the operating instructio forathe electronic control unit. You're Reading Preview Unlock full access with a free trial.



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Design and fun

3.2

Compressor design

Air-cooled

14 16

13

15 12

17

11

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Download With Free Trial 10 1

9 2

3

4

5

6

7

Fig. 3-1: Overview part 1

8


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Silencing withuseful filter mesh  Useful baffle  Not

[1]

Condensation trap (intercooler)

[10]

[2]

Oil / water cooler

[11] Aftercooler

[3]

Oil Filter

[12]

Intercooler

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Design and function

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18

17

16 15

1 2 3 4 5

6


14

Unlock full access with a free trial.

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Download With Free Trial 7

8

9

10

11

12

Fig. 3-2: Overview part 2

[1]

Suction regulator

[10]

Drive motor Sign up to vote on this title Oil pump  Useful  Not useful Water pump

[2]

Motor lubrication system

[11]

[3]

Non-return valve

[12]

[4]

Safety valve (line pressure max.)

[13] Air Filter

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Design and fun Water-cooled

14

13 12

15

11

16 17 18


10


1

2

3

4

5

8

9

6 7

[1]

Condensation trap (interstage cooler)

[10]

 Sign up to vote on this title Silencing withuseful filter mesh  Useful baffle  Not

[2]

Oil / water cooler

[11]

Cooling water manifold

[3]

Oil Filter

[12] Aftercooler

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Design and function

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Design and fun

3.3

System scheme air-cooled compressor




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Design and function

Components No

Name

No

Name

No

Name

1

Intake air filter

11

Aftercooler

22

Temperature contro (oil circuit)

2

Suction regulator

12

Pressure relief valve

23

Heat exchanger

3

First airend

13

Water separator (aftercooler)

24

Oil Filter

4

Snubber

14

Safety valve (final pressure)

25

Cooler internal coo water circuit

5

Intercooler

15

Filter water separator

26

Temperature contro (internal cooling wate cuit)

6

Water separator (intercooler)

16

Shuttle valve

27

Compensating tank

7

Safety valve (intermediate pressure)

17

Blow-off silencer

28

Cooling water pum

8

Second airend

18

Maintenance unit

29

Drive motor

9

Combined silencer and snubber

19

Vacuum generator

30

Speed control (inve

10

Non-return valve

20

Ultra-fine filter

31

Radial fan

32

Radial fan

21

You're Reading a Preview Oil pump


Chart 3-2: Components

Instrumentation & control technology Download With Free Trial No

Name

No

Name

No

Name

B0

Ambient pressure absolute

R0

Ambient temperature

S5

Oil filter differential sure

B1

Inlet pressure first airend R1

Inlet temperature first airend

S12

Oil level

B2

Outlet pressure first airend

R2

Outlet temperature first Water level Sign upS18 to vote on this title airend  Useful  Not useful

B3

Inlet pressure second airend

R3

Inlet temperature second M1airend PTC



Drive motor positor

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Design and fun

3.4

System scheme water-cooled compressor




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Design and function

Components No

Designation

No

Designation

No

Designation

1

Intake air filter

12

Pressure relief valve

23

Heat exchanger

2

Suction regulator

13

Water separator (aftercooler)

24

Oil Filter

3

First airend

14

Safety valve (final pressure)

25

Cooler internal coo water circuit

4

Snubber

15

Filter water separator

26

Temperature contro (internal cooling wate cuit)

5

Interstage cooler

16

Shuttle valve

27

Compensating tank

6

Water separator (interstage cooler)

17

Blow-off silencer

28

Cooling water pum

7

Safety valve (intermediate pressure)

18

Maintenance unit

29

Drive motor

8

Second airend

19

Vacuum generator

30

Speed control (inve

9


20

Ultra-fine filter

31

Radial fan

10

Non-return valve

21

Oil pump

32

Throttle valves exte cooling water circuit

11

Aftercooler

22

34

Safety valve (external water circuit)


Temperature control 33 valve (oil circuit) Unlock full access with a free trial.

Strainer sieve


Chart 3-5: Components

Instrumentation & control technology No

Designation

No

Designation

B0

Ambient pressure absolute

R2

B1

Inlet pressure first airend R3

Outlet temperature first S5 Oil filter differential p airend sure  Sign up to vote on this title Inlet temperature second S12 Oil useful level  Useful  Not airend

B2

Outlet pressure first

R4

Outlet temperature sec-

No

S18

Designation

Water level

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Design and fun No

Designation

No

Designation

No

Designation

B8

Vacuum in gearbox cas- E1 ing

Condensate drain control L

Balance piston f

R0

Ambient temperature

E2

Condensate drain control H

Balance piston s airend

R1

Inlet temperature first airend

E4

Motor lubrication system G

Gearbox casing

E5

Motor lubrication system

Chart 3-6: Instrumentation & control technology

3.5

Air circuit 3

2 2

1




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Design and function

4 5 6

3 7

8

2

You're Reading a Preview 1 Unlock full access with a free trial.

Fig. 3-6: Air cooling circuit (water-cooled)

Download With Trialsilencer [5] Free Blow-off

[1]


[2]

Safety valve

[6]

Suction regulator

[3]

Aftercooler

[7]

Blow-off valve

[4]

Interstage cooler

[8]

Snubber

The air is sucked in via a suction filter and reaches the first airend via the suction regulator. Here the is compressed to the intermediate pressure and then cooled in the intercooler. Compression to the fin Sign up to vote on this title compression pressure desired by the customer then takes place in the second stage. The compresse Not useful  Useful  air is output to the compressed air network via the aftercooler. Condensate formed during cooling is s rated by an automatic condensate separator.

If the compressor is operating off-load, the compressed air output from the second stage is discharge

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Design and fun

3.6

External water circuit


2 1


3


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Design and function

Internal wa water ci circuit

A I 4

5

W I O

3 2

1

6

7

Fig. 3-8: Internal water circuit

[A]

Air-cooled system system

[4]

Expansion line

[W]

Water-cooled system

[5]

Expansion tank with level sensor

[1]

Water pump

[6]

Cooling water drain

[2]

Temperature Temperature control valve

[7]

Oil / water cooler

[3]

Water/air (A) - coolerWater/water (W) cooler

The two airend stages are cooled by the internal cooling water circuit (casing cooling) while the lubric oil is cooled in the oil/water cooler.  Sign up to vote on this title The water pump pumps the water to the second airend, to the first airend, to the oil/water cooler and  Useful  Not useful back to the water/air cooler.

Temperature Temperature control is implemented implemented via the cooling water temperature control valve. Water volume fl ations are compensated by the expansion tank.

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Design and fun

3.8

Oil circuit

4

3 2 1


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Fig. 3-9: Oil circuit

[1]

Oil / water cooler

[5]

Oil filler neck

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Design and function

3.9

The compressed air connection is correctly connected to the compressed air network.

Ejector vent system

The oil and cooling water levels are OK.

6 7

5 4

8

Ventilation of the compressor chamber is anteed.

The cooling water supply is guaranteed (w ter-cooled compressors only). The direction of rotation of the drive motor been checked.

All protective and and safety equipment equipment is fitted serviceable.

3

The electronic control unit indicates [Read Start].

2

Pressure demand from the compressed air work.

1

Operating sequence

Fig. 3-10: Ejector vent system

[1]

Second stage condensate separator (aftercooler water separator)

[2]

Compressed air connection ejector vent system

[3]

Solenoid valve Y3

[4]

Maintenance Maintenance unit (water separator, pressure regulator, pressure gauge)

[5]

Ejector (vacuum generator)

[6]

Extract air

[7]

Ultra-fine filter

[8]

Oil return

The ejector ventilation system produces a defined vacuum pressure in the oil-lubricated area of the airend unit thus preventing any oil from escaping into the surroundings. The ejector vent system uses compressed air from the compressed air network. The air passes via

Switch on the cooling water supply (water-cooled compressor only). Press the start button on the control panel. The compressor is switched on.

Checking of the start parameters (tempera tures, pressures, sensors, cooling water by the electronic control unit.

Once the start parameters have been fulfill the cooling water pump and the oil pump a switched on sequentially; the water and oil cuit are running.

Simultaneously, solenoid valve Y3 is actua so that the ejector vent system starts opera

If the water and oil pressure are correct, th drive motor is started.

After running up up of the drive motor, motor, soleno  valvesSign Y1 up and to Y2 voteare on switched this title in a time-d layed manner, regulator opens Not useful  Useful the suction two fans are switched on. The compressor now in load operation. operation .

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Design and fun – If the line pressure drops below the minimum line pressure [Line Pressure min.]: Fan 2 is switched on, solenoid valves Y1 and Y2 are switched on, the blow-off valve is closed and the suction regulator is opened. The compressor operates under load until the maximum line pressure [Line Pressure max.] is reached. Automatic operation. – Once the off-load period has elapsed: the drive motor is switched off, fan 1 runs for 30 seconds longer, solenoid valve Y3 closes after 30 seconds and the ejector vent system is shutdown. As soon as the drive motor stops, the oil and water pumps are switched off. Press the stop button < O > on the control panel. The compressor is switched off. The compressor enters "Ready to start" (standby) mode. If the compressor is switched off, then the cooling water supply can likewise be switched off (water-cooled compressors only).




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4

Transport and positioning

4

TRANSPORT AND POSITIONING

4.1

Transport

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Transporting the compressor

Delivery The compressor is screwed onto a transport pallet and packaged with a film cover. The centre of gravity and lifting points are marked on the packaging. Receipt of goods Upon receipt of goods check for transport damage. 1 Check the delivery for visible damage.

Fig. 4-1: Lifting points

2 Check the completeness of the delivery using the delivery note.

1 Remove the screws from the transport pall

3 Immediately inform the shipper, Gardner Denver and insurance of any missing parts or damage.

3 Transport the compressor to the destinatio point.

2 Lift the compressor from the transport palle

4 Align the compressor and set down. Weight Dependent on type, the compressor weighs up to 3,800kg (gross). The weight is stated on the nameplate which is visible from the outside.

4.2

Storage

Transport

where possible, heated room. This applies pa

Storage of compressors

The compressor should be stored in a dry and You're Reading a Preview

Unlock full accesslarly with aduring free trial. the winter months.

DANGER Risk of fatal injury

Download WithNOTICE Free Trial

Risk of fatal injury due to toppling or falling parts ➯

A suitable forklift with forks of adequate length must be used to transport the compressor.

➯

Only insert the forks at the intended lifting points.

➯

The compressor must not be transported using a crane, even when still in its packaging.

Material damage

Material damage through exceeding of the pe missible temperature range

Where there is a risk that the permissible temperature limits of +2 ...+65 °C could b over or undershot, contact Gardner Denv  Sign up to vote on this title Corrosion protection  Useful  Not useful Before they leave the factory all compressors protected against corrosion during transport a ➯

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Transport and positio The installation location (compressor room) must be dimensioned such that the compressor has a clearance on all sides of 1m ("A" and "B") and above the compressor of 1.50 m. Moreover, adequate access must be provided for maintenance.

In the event of unfavourable local condition stall air ducts in which the flow velocity of t ing air must not exceed 5 m/s. We recomm a minimum channel cross section of 1.2 m cooled compressor) and 0.45 m 2 (water-co compressor).

NOTE

To ensure effective heat removal, the inst auxiliary fans must be dimensioned such their air flow is 15 to 20% greater that the ing air flow required by the compressor.

If installing several compressors in one co pressor room, then this applies to the tota cooling air flows required by all the compr present in the compressor room.

The following figure shows the recommend tilation requirements. Fig. 4-2: Positioning / clearances

Position the compressor so that it is sufficiently accessible and the required cooling is ensured. Do not block the air inlet. Avoid moisture. Ventilation


DANGER Risk of suffocation


Risk of suffocation due to inadequate ventilation ➯

The operator must provide adequate ventilation of the compressor room.

To be able to dissipate the heat generated during operation, the compressor room must be of sufficient size and have adequate ventilation. The recommended minimum size of the compressor room is 60 m 3.


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Transport and positioning

Positioning the compressor

DANGER Risk of injury Danger due to incorrect positioning ➯

Consider the permissible bearing force of the substrate.

➯

Ensure there is a hard and even substrate.

➯

The entire surface of the compressor must be placed on an even suitable substrate.

➯

The compressor must not be operated on the transport pallet.

➯

No inflammable or explosive materials may be stored in the vicinity of the compressor.

1 Set down the compressor at the destination point. 2 Ensure that the bearing surface is even to within 3mm. (The compressor does not have any levelling means fitted on it)




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Preparations for commission

5

PREPARATIONS FOR COMMISSIONING

5.1

Pipelines

5.2 1

Remove all blank flanges, plugs, caps and desiccant containing pouches before fitting the pipelines.

A

Manifolds and pipe connections must be of the correct size and be suitable for the respective operating pressure. Label compressed air and water pipes according to the local regulations.

1 2

Support all pipelines with correctly dimensioned supports; pipes must not support any loads. If compressed air hose is used, it must be correctly dimensioned and be suitable for the operating pressure and temperature. Do not use any abraded, damaged or inferior quality hose. A shut-off valve must be fitted in the supply line so that the compressor can be isolated for maintenance purposes. No additional non-return valve may be installed. The additional non-return valve would impede the air supply to the vacuum generator.

Compressed air connec

3 4 5

Fig. 5-1: Compressed air and condensate conn

[1]

Compressed air connection

[A1] Automatic condensate drain, afterco

[A2] Condensate drain pipe aftercooler v valve (use if there is a malfunction o automatic condensate drain)

[A3] Automatic condensate drain, interco

Preview If a high level of condensate formationYou're is ex- Reading a[A4] Condensate drain pipe intercooler vi pected, the compressed air connection for the valve (use if there is a malfunction o Unlock full access with a free trial. ejector vacuum generator must be connected to a automatic condensate drain) condensate-free compressed air supply. In case of doubt, contact Gardner Denver. Download With Free Trial The two automatic condensate drains must be provided with separate lines that are routed to a drain or a collecting tank. The drains lines leading away from the condensate connections must not be designed to rise more than 5 m! An air tank with sufficient volume (as a buffer) must be installed between the compressor and the compressed air network. As a guide, the tank capacity should equal 10 % of the delivery quantity, e.g. a compressor with a delivery quantity of 10

DANGER

Risk of bursting

The compressed air outlet temper can be up to 95°C.

The burst strength of the follow components of the supply line  Sign uptomer to votenetwork) on this title must be suitab these Not useful  Useful temperatures. ➯

WARNING

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Preparations for commissioning

WARNING

5.3

Cooling water connection

Risk of injury If an incorrect connection is made, the connector could come loose and the free connection result in severe personal in jury. ➯

➯

When connecting the compressor to the compressed air network, the connecting flange must be checked in addition to the operating temperatures and pressures. When connecting hoses, suitable measures must be taken to prevent the dangerous "whipping" of a loose hose end.

1 2

Fig. 5-2: Cooling water connection (1)

Checking the connection flange

[1]

Inlet for external cooling water

The pressure connection comprises a DIN flange.

[2]

Outlet for external cooling water

The connection label is stamped outside on the flange plate: DN80, PN16 1 Read off the connection label.

WARNING Legionella contamination

Health risk with open cooling system 2 Ensure that connector and flange match. You're Reading a Preview ➯ Constant testing of the water qua in the cooling circuit for the numb Connecting the compressor to the comUnlock full access with a free trial. of microbes. pressed air mains

The compressor is completely assembledDownload in the With Free Trialthe compressor to the cooling Connecting factory. The connection to the compressed air netwater mains work must be made with a flexible line, e.g. a comThe compressor is completely assembled in th pressed air hose or expansion joint. factory. The connection to the cooling water m Only use hose couplings and connections of the must be made with a flexible line, e.g. a comcorrect type and size. pressed air hose or expansion joint. 1 Ensure that the supply line can be connected Only use correctly sized connectors. free from tension.  Sign upthe to vote thisbe title that linesoncan connected fre 1 Ensure 2 Connect the connection line to the compressed from  tension. Useful  Not useful air connection of the compressor. 2 Connect the connecting line with the comp 3 Secure the hose lines. sor cooling water inlet and outlet.

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Preparations for commission •

Cooling water inlet temperature min.: 5 °C / 41 °F

•

Cooling water inlet temperature max.: 42 °C / 107 °F

•

Cooling water outlet temperature max.: 57 °C / 134 °F

Cooling water requirement at maximum power and (ΔT = 15 K , Δp = 0.7 bar / 13 psi) •

75KW = 89 l/min / 23 gal/min

•


•


•


•


ΔT: Cooling water outlet temperature = Cooling water inlet temperature + ΔT Δp:

The compressor system is executed comp the factory according to EN 60204 (industr chinery).

The compressor power supply must be for industrial equipment and must fulfil a requirements of EN60204-1/IEC60204tact Gardner Denver if the positioning c tions differ from the conditions as they scribed in EN 60204.

Implement the electrical connection and protective measures in accordance with BS or the appropriate local regulations. eral, the supplementary regulations of t spective power supply utility must be co ered.

A main switch must be fitted on-site ups of the compressor (DIN EN 1012 - 1) in that such a switch has not already been in the factory as a special accessory. T switch must fulfil the requirements of th standard EN 60 204-1 (Electrical equipm machines), as well as EN 60947-2 (low switchgear).

The compressor must be fused using s backup fuses in accordance with EN 60 Cooling water inlet pressure - Δp (low voltage directives). You're Reading a Preview The values relate to fresh water quality without adIf third party circuits are retrospectively access with a free trial. ditives (e.g. antifreeze). If the cooling Unlock water full quality trolled via the electronic control, e.g. lig deviates from this, please contact Gardner Denheating or similar, that cannot be switch ver. Download With Free Trial from the main switch, these excluded c Set the cooling water volume in accordance with must be labelled according to EN 60204 the description "Cooling water control in a warouted separately. Moreover, warning s ter-cooled compressor system". must be attached close to the main swi close to the relevant circuits. Cooling water outlet pressure =

NOTE The cooling water outlet temperature should where possible be greater than 57 °C to prevent heightened limescale formation.

5.4

Electrical connection

Should an electrical connection to an un earthed AC electrical circuit (IT network made, observe the instructionsin the su Sign up to voteofonthe thisfrequency title documentation conver Useful  Not useful RS compressors).

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Preparations for commissioning

Electrically connecting the compressor

2 Set the safety switch according to the supp network voltage and frequency.

Check the setting of the control transforme 1

DANGER

2

Electric shock Life-threatening electric shock

3

➯

Work on the electrical equipment must only be carried out by autho rised electricians or electrical tech cians.

➯

With types D110RS - D160RS the is a risk of electric shocks due to charged capacitors! Switch the compressor to a zero volts state and wait 10 minutes be fore touching any electrical parts.

➯

Checking the DC bus voltage.

4

Fig. 5-3: Supply line openings

[1]


[2]

Filter mat cooling air inlet

[3]

Condensate drain

[4]

Supply line cover panel

The control transformer is set to the rated age ex works.

Experience has shown that the actual supp voltage may differ from the rated voltage.

DANGER Electric shock

You're Reading aTo Preview match the local circumstances, the cor-

rect setting of the control transformer must a free trial. Life-threatening electric shock Unlock full access withchecked when the compressor is under loa ➯

by measuring the control voltages and if ne Work on the electrical equipment sary the transformer then reset. Download With Free Trial must only be carried out by authorised electricians or electrical techni A number of taps are provided for this purp cians. (see wiring diagram).

1 Remove the factory-provided cover panel. 2 Insert the customer-provided supply line panel. 3 Feed the power supply cable through the openings in the switch cabinet. 4 Connect the power supply cable, see the wiring diagram. 5 Tighten the cable glands.

NOTICE

Material damage

 Incorrect setting of the control transformer en Sign up to vote on this title dangers trouble-free operation.  Useful  Not useful ➯ Checking of the setting of the control tr former forms part of commissioning and p riodic inspection/maintenance, as the ma

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Commissioning and opera

6

COMMISSIONING AND OPERATING

6.1

Initial commissioning

9 Check the factory setting of the pressur points (minimum line pressure [Line Pre min.] and maximum [Line Pressure max readjust if necessary.

NOTICE

10 Ensure the external cooling water supp equate (water-cooled compressor only)

Material damage

11 Press the start button .

Although every compressor has already undergone a test run in the factory and has undergone a careful final inspection in dispatch, the possibility of transport damage cannot be excluded.

12 Check the direction of rotation of the tor (not RS compressors) or the fans (R pressors ). See the following descriptio

➯

➯

Before commissioning check the compressor once more for damage and monitor it during its initial operating hours. If the compressor is being connected to a power supply network and started for the first time, then dependent on the version, the direction of rotation of the drive motor and/or fans must be checked.

13 Check the output voltages of the contro former in load operation.

Check the direction of rotation of the dr motor (not RS compressors )

DANGER Risk of injury

The drive motor rotational directio only be checked if the clutch cove mounted.

– Drive motor for non-RS compressors – Fans for RS compressors

➯

Preparations

Before switching on, check tha there is nobody in the danger

Check all electrical and electronic compoMaintain an adequate distance You're Reading a Preview➯ nents/devices for water ingress or condensate rotating machine parts! formation, in case of complaints, contact GardUnlock full access with a free trial. ➯ Wear ear defenders! ner Denver. ➯ Except for test runs, only oper If the compressor has been in storage for a Download substantial period of time (up to 2 years), the With Free Trial the compressor with the enclo closed. main switch must be switched on at least one hour prior to starting. This ensures the operability of the capacitors and prevents any damage from occurring. If the compressor has been stored for longer than 2 years, consult Gardner Denver. Carry out the initial commissioning as follows 1 Check the cooling water level (internal water circuit).


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Commissioning and operating

3 Remove the protective cover from the clutch. 4 Switch the main switch ON. 5 Press the start button . 6 Check the rotational direction. 7 If the rotational direction is incorrect: Immediately switch the compressor off with the ; not the Stop button < O >, as otherwise damage to the compressor may occur, even if it only operates very briefly. 8 Switch the main switch OFF. 9 Correct the rotational direction. Change the compressor rotating field. 10 Replace the protective cover on the clutch. 11 Close the enclosure. Checking the direction of rotation of the fans (for RS compressors )

CAUTION

Fig. 6-3: Check direction of rotation of fan motor (w ter-cooled system)

Risk of falling

The rotational direction of the fan motors can checked with the enclosure still closed.

The rotational direction of the fan motors can only be checked "from above".

1 Place a suitable ladder alongside the comp sor and use it to climb up.

➯

Ensure safe climbing means are 2 aCheck the rotational direction. You're Reading Preview provided. The rotational direction arrow can be deter Unlock full access with a free trial. mined through the protective cover.

1

3 If the rotational direction is incorrect: switch the compressor. Download With Free Trial 4 Switch the main switch OFF. 1

5 Correct the rotational direction. Change the compressor rotating field. Temperature start-up protection The compressor does not start up at ambient  peraturesSign lessupthan + 2on °C. to vote this title

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Manual de partes ASC 100-D CompAir 5437 Air

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Commissioning and opera 6.1.1

Cooling water control in a watercooled compressor system

Cooler, water-cooled compressor system

NOTE

The cooling water volumes of the individu ers are preset in the factory and secured tamper-evident seal. Adjustment of the hand valves

2

1

-

+

+

+

-

-


3

Fig. 6-4: Cooler layout

Unlock full access with a free trial. Fig. 6-5: Display schematics Delcos XL

[A]

Jacket / oil cooling

The hand Download With Free Trial valves A, B and C are preset. Fu

[B]

Interstage cooler

[C]

Aftercooler

adjustment is not normally necessary. In th that the values given below are not achieve readjustment can be undertaken.

The following specified values only app at least 45 minutes operation under full  up to vote "1" on this title • OilSign temperature approximately 25°C

useful above the cooling water inlet temperatu  Useful  Not

•

Second stage air inlet temperature 2 imately 9°C / 16.2°F to 10°C / 18°F abo

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Commissioning and operating

NOTICE

6.2

Normal operation

Electronic control unit Material damage Operating conditions to be adhered to before the adjustment work ➯

Hand valves A - C completely open before system starting.

➯

Ensure the cooling water supply is adequate.

➯

Operate the system for at least 45 minutes at full load. °

Maximum pressure and maximum speed for speed-controlled systems.

Fig. 6-6: Control panel

[1]

Touchscreen display

[2]

Start button 

[3]

Stop button< O >

This adjustment work must only be carried out by trained maintenance personnel .

[4]

Slowly close hand valve A (jacket / oil cooler) until the oil temperature "1" has risen by about 1°C / 1.8°F.

Red LED Slow flashing: Warning Fast flashing: Fault

[5]

Yellow LED Slow flashing: Maintenance necessary

°

•

Maximum pressure for systems without speed control.

•

Slowly close hand valve B (interstage cooler) [6] Green LED until the second stage air inlet temperature "2" Lit up permanently: System in operation is approximately 9°C / 16.2°F to 10°C You're / 18°F Reading a Preview Flashing: System on standby above the water inlet temperature. Pushbutton Unlock full access[7] with a free trial. For water inlet temperatures that are well below the ambient temperature, a second stage air inlet temperature 2" of approximately 5°C / 9°F to With Free TrialDANGER Download 10°C / 18°F above ambient temperature must Risk of injury be aimed for (avoidance of condensation).

•

Slowly close hand valve C (aftercooler) until the temperature difference cooling water outlet "3" to cooling water inlet "4" is approximately 15°C / 27°F.

The compressor can start automatica at any time when it is in standby mod with the green LED flashing. Do not carry out any work on the compressor, if the green LED is Sign up to vote on this title flashing.  Useful  Not useful Switching on ➯

1 Press the start button on the control

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Commissioning and opera Partial load operation (on-load operation at reduced speed only RS compressors ) [On-Load] Off-load [Off-Load] Observations during operation During operation the compressor must be regularly checked to ensure leak-tightness of the cooling water circuit and oil circuit.

6.4

Commissioning after a shutdown

If commissioning after a long shutdown, co Gardner Denver.

6.5

Commissioning after a

NOTICE

Condensate drain

Material damage

The condensate drains from the intercooler and aftercooler are activated under sensor control.

Avoid switching the compressor on multip times without rectification of the fault as lead to considerable mechanical damage.

Switching off 1 Press the stop button < O > on the control panel.

➯

Only switch the compressor back on a the fault is rectified.

– The compressor runs on for 30 seconds (soft stop). After this time, drive motor and fan 1 are switched off.

Re-commissioning after a fault (automa switching off)

– Once the drive motor is stationary, oil pump, water pump and fan 2 are switched off.

1 Switch main switch off and secure to switching back on.

Emergency-stop

Faults are displayed in the display menu "F log".

2 Rectify the fault. See the "Troubleshooting" chapter.

The compressor can be rendered safe in dangerYou're Reading a3Preview Switch on the main switch. ous situations using the emergency-stop pushbutton. fault in the fault log. 4 a Acknowledge Unlock full access with free trial.

5 After acknowledgement, the message [ to Start] appears on the display, provide • on the compressor control panel Download With Free Trial other fault exists. • optionally in a control room (control centre) 6 Press the start button on the contr panel. Using emergency-stop – The compressor is switched on. 1 Press the pushbutton. – The compressor runs in automatic m The compressor is placed in a safe condition. See the operating sequence descrip 2 Rectify the fault that was the cause of the  oper the section "Control (automatic Emergency-stop. Sign up to vote on this title in the chapter "Design and function" See the "Troubleshooting" chapter.  Useful  Not useful 3 Unlock the pushbutton. Turn the pushbutton anticlockwise. Emergency-stop pushbuttons are attached:

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Troubleshooting

TROUBLESHOOTING

NOTICE

Troubleshooting instructions The following tables list possible fault causes and remedies. The troubleshooting measures listed in these operating instructions may only be carried out by specially trained personnel. All work going beyond this must be carried out by the manufacturer's service personnel! Work on the electrical equipment must only be carried out by authorised electricians or electrical technicians. Remedies are described in detail in the repair manual, which is provided as part of operator training.

Material damage

Material damage due to improper/incorrect tr bleshooting measures. ➯

If the remedies listed here are insufficient for rectification of the fault, consult Gardn Denver.

➯

For fault and warning messages that are output to the display of the electronic con unit, observe the information in the "Trou bleshooting" chapter in the operating instructions of the electronic control unit.

Fault: The system will not start Possible Cause

Remedy

Missing operating or control voltage

Check fuses, main switch and power cable.

Fault is not acknowledged

Acknowledge fault in the electronic control un

Drive motor defective

Check connections, winding, etc.

Compressor defective

Rotate the compressor by hand, if necessary replace.

Ambient temperature < +2 °C


Ensure that the ambient temperature is at least

°C,with if necessary Unlock full access a free trial. provide stationary heating. Chart 7-1: Troubleshooting upon: The system will not start


Fault: The system remains stationary during the start-up phase Possible Cause

Remedy

Short circuit in the compressor

Determine the cause of the short circuit and Replace defective fuses.

Terminals loose

Check the terminals and tighten if necessary  Sign up to vote on this title Too frequent manual switching on and off results in Avoid frequent manual switching on and off. Useful  Not useful exceeding of the maximum motor switching cycles Allow the electric motor to cool. Suction regulator does not close completely

Provide access to the suction regulator, replac

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Troublesho Possible Cause

Remedy

Heavy leaks

Check compressor. For example: Check for leaks.

Safety valve defective or open after chec Condensate drain set to test function. Suction regulator does not open completely

Provide access to the suction regulator, re necessary. Check solenoid valves (Y1 and Y2).

Chart 7-3: Troubleshooting upon: System does not reach the set line pressure

Fault: System switches off Possible Cause

Remedy

Water inlet temperature too high

Check the cooling water supply.

(only water-cooled compressors) Ambient temperature too high

Ventilate the compressor room.

Electric motor defective

Check electric motor and positor.

Fan defective

Check fan, replace if necessary.

Sensors, connections or leads defective

Check sensors, connections and leads.

Wire cross section of the electrical leads too small

Measure current consumption, if necessary

You're Readingleads. a Preview

Compressor defective

Unlock full access with a free trial. Replace compressor

Chart 7-4: Troubleshooting upon: System switches off


Fault: Off-load pressure too high Possible Cause

Remedy

Compressor does not discharge

Check suction regulator, blow-off silencer return valve and replace if necessary.

Suction regulator does not close completely

Provide access to the suction regulator, re  necessary. Sign up to vote on this title Check solenoid (Y1 and Y2). Useful valves useful  Not

Chart 7-5: Troubleshooting upon: Off-load pressure too high

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Troubleshooting

Troubleshooting: Lubricator

If faults occur when operating the lubricator, please check the possible causes of error using the follo table. Fault Lubrication system not working

Possible Cause

Remedy

Cable incorrectly connected

Connect up cable correctly

No voltage

Check voltage at plug.

Cable failure

Connect new cable.

Lubrication system signals “System running” (green LED) although the grease cartridges are empty.

Setting "VOL" switch

Lubrication system signalling “Fault" (red LED)

Line and/or connection parts blocked

Lubrication system signals “End of dispensing” (red and green LED) although the grease cartridges are not empty.

Fit full grease cartridges.

Partially filled grease cartridges fitted

Back pressure too high

Clean line and connection par then switch lubrication system and on again.

Setting "VOL" switch

Fit full grease cartridges.

Almost empty grease cartridges replaced with partially filled grease cartridges

Chart 7-7: Troubleshooting and fault rectification for lubricator

NOTE


Observe the fault messages on the operating panel display. Unlock full access with a free trial. The corresponding measures for fault clearance are described in the operating instructions of the tronic control unit.



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Maintenance and Se

8

MAINTENANCE AND SERVICE

Maintenance and service are decisive for ensuring that the compressor can fulfil the requirements made of it for fault-free operation and running time. Therefore the adherence to the prescribed maintenance schedule and the careful execution of all maintenance and service work are indispensable. Support is available from your responsible Gardner Denver agency. They will create an individual maintenance plan for you.

8.1

General information

Target groups The maintenance work listed in these operating instructions may only be carried out by specially trained personnel.

Fig. 8-1: Position bleeder valve air-cooled comp system

[1]

Bleeder valve

All work going beyond this must be carried out by the manufacturer's service personnel! Safety Observe the safety instructions in the chapter Safety conditions.

DANGER


Electric shock


Life-threatening electric shock ➯

➯

Download When carrying out any work on the With Free Trial electrical equipment, exercise extreme care. Before starting the maintenance work, switch the compressor to a voltage-free state and secure to prevent switching back on.

Fig. 8-2: Position bleeder valve water-cooled co sor system

WARNING

 Sign up to vote on this title Protection measures for safe maintenan Useful  Not useful  routine) (safety

Risk of injury due to hot bleeder valve The compressed air outlet temperature

[1]

Bleeder valve

For all maintenance work, if not expressly elsewhere:

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Maintenance and Service

8 Observe the information about hazardous substances. Manual pressure relief

WARNING Pressure components Even when the compressor is depressurised, the aftercooler remains under pressure. ➯

Carry out manual pressure discharge before maintenance work is carried out in the vicinity of the aftercooler.

1 Connect the (site provided) shut-off valve in the supply line. 2 Switch the main switch OFF. 3 Open the enclosure, create access. 4 Undo the lock screw on the closed air vent valve (ball valve at the aftercooler). 5 Depressurise the aftercooler by careful opening of the air vent valve.

Check the DC bust voltage of the frequenc converter

The DC bus voltage is measured at the mains minal strip of the frequency converter. The pre position of the terminals "DC+" and "DC-" can taken from the supplied frequency converter o ating instructions.

1 Measure the voltage between the DC+ and DC- terminals.

2 Measure the voltage between the DC+ term and the chassis.

3 Measure the voltage between the DC- term and the chassis.

The voltage must read zero in all three measu ments.

8.2

Service

The global spare parts and customer service n work of Gardner Denver is available worldwid The local Gardner Denver subsidiary or the re sponsible dealer is available for any spare par requirements.

It is important that the model name and the se 6 Close the air vent valve and screw in the air number of the compressor are stated in all me You're Reading a Preview vent valve. sages. 7 Upon completion of maintenance work, open Unlock full accessSpare with a free trial.orders parts the shut-off valve in the supply line. Spare parts orders to: Test run Download With Free Trial Gardner Denver Deutschland GmbH A test run should be carried out after all main Aftersales tenance work; this should amongst other things Im Boorstück 9 make possible the detection of any leaks. During D-55469 Simmern every test run, the low-noise running of the comTel.: +49 (0)6761/832-136 pressor must also be ensured. Fax.: +49 (0)6761/832-411 Fax.: +49 (0)6761/12746 Electrical components  e-mail: [email protected] Sign up to vote on this title

DANGER Electric shock

 Useful NOTE

 Not useful

The spare parts order is placed based on the

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Maintenance and Se Compressor enclosure; here in particular the openings (doors) Safety valves and the suction regulator-blow-off valve must be operating flawlessly, for example they must not be blocked by dirt or paint.

2 1

Emergency stop pushbutton /Emergency stop function The switching function of the contacts can be checked by an electrician.

NOTE The Emergency-stop function must only be activated in dangerous situations. Otherwise the result could be increased wear or even damage to the compressor.

Fig. 8-3: Safety valves

An electrician can check the switch function of the contacts.

[1]

Safety valve

[2]

Valve cap

Functional checking of the safety valves

4 Turn the valve cap anticlockwise until a ble blowing off can be heard.

The functional checking of the safety valves must be carried out by a safety specialist. The result of the functional check must be documented. 1 Switch the main switch OFF.

5 Turn the valve cap clockwise as far as i The valve must completely close again.

8.4

Routine maintenance

2 Open the enclosure, create access.You're Reading a Preview All maintenance work and checks listed in 3 Press the start button . maintenance plan must be carried out and Unlock full access with a free trial. Allow the compressor to run under load. mented at the specified intervals. maintenance, overhauls and repairs to Download With All Free Trial

NOTICE

compressor must be documented.

Hearing damage Increased sound pressure level when operating without the sound-proofing enclosure. ➯

Wear ear defenders.

WARNING Risk of burns/scalding Risk of burns/scalding due to escaping hot condensate / hot compressed air.

Service and maintenance work must be ca out by the local Gardner Denver agency. Cleanliness

The compressor room and the compressor roundings must always be kept clean.  Sign up to vote on this title The compressor must be checked regularl useful  Useful  Not damage and excess wear.

Spilt oil must be immediately wiped up. Oil must be removed immediately.

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Maintenance and Service Immediately replace worn-through or damaged wires.

Lubricating oil Renolin AC68 (harmless if h dled normally)

Leak points

WARNING Risk injury due to high pressure ➯

➯

Corrosion inhibiting antifreeze coolant Hav XLC (harmful to health)

Do not manually investigate leak points in the system. Always use paper or board for this purpose.

In the event of accidents or prolonged contact operating fluids, observe the information in the hazardous substance data sheets!

Prevent leakage of operating fluids. Carefully clear up any operating fluids that esc Observe the information in the hazardous sub stance data sheets!

If leaks are suspected, check the corresponding area for leaks.

Oil carbon deposits in the oil lubrication sy tem

Immediately repair or replace damaged or leaking pipe or hose connections.

High oil temperatures reduce the service life o oil and this can lead to oil carbon deposits in t oil lubrication system. Oil carbon deposits can sult in damage to the bearings and gearboxes

Emission or leakage of operating fluids The following operating fluids are used in the compressor:

8.5

Maintenance plan

Maintenance work should be carried out regularly as recommended in the following maintenance plan In the majority of cases the maintenance plan is appropriate, however under certain circumstances it possible that changes to the details may be necessary. The maintenance plan should always be used You're Reading Preview then this should be discussed w a guideline. However, if based on experience a change is a necessary, Gardner Denver. Unlock full access with a free trial.

Maintenance plan: Weekly checks Component

Action Download With Free Trial Necessary qualification Carried


Check, clean and replace as necessary.

Maintenance personnel

Inlet filter cooling air switch cabinet (only RS compressors)

Check and replace as necessary.


Condensate drain

Intercooler, function check.

Maintenance Sign up to vote personnel on this title

Aftercooler, function check.

Useful  personnel Not useful  Maintenance

Check level and top up as


Lubricating oil

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Maintenance and Se Component

Action

Necessary qualification Exe

Electronic control unit

Check fault statistics.

Operator

Air Filter

Check air filter and filter cartridge, replace if necessary.


Hoses and pipelines

Check for leaks or as the case Maintenance personnel may be, damage.

Electrical wiring

Check connections and condi- Electrician tion.

Compressor

Maintain the compressor room Operator and surroundings clean.

Dirt trap (only water-cooled compressors)

Remove sieve and clean


Chart 8-2: Maintenance plan: Service A

Maintenance plan: Service B - every 8,000 hours or 12 months, weekly checks plus service plus the following work: Component

Action

Necessary qualification Carr

Air Filter

Replace filter cartridge.


Oil Filter

Replace oil filter.


Ultra-fine filter

Replace filter element.


Balance piston

Replace diaphragm (1st Trained service personairend). nel Unlock full access with a free trial.


Replace diaphragm (2nd Trained service personairend). Download With Free Trialnel Control air filter

Replace control air filter.


Maintenance unit

Replace filter element.


Solenoid valve Y3 (vacuum generator)

Replace valve.


Lubricating oil

Change the oil.

Electronic control unit

Test the emergency-stop function.

Chart 8-3: Maintenance plan: Service B

Maintenance personnel  Sign up to vote on this title Operator  Useful  Not useful

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Component

Action

Necessary qualification Carried

Non-return valve

Replace complete valve.

Trained service personnel

Drive clutch

Check for play and replace inserts if necessary.


Snubber (1st airend)

Replace seals.


Combined silencer and snubber (2nd airend)

Replace seals.


Intercooler

Replace inlet seal.


Aftercooler

Replace inlet seal.


Blow-off silencer

Replace silencer.


Condensate trap

Replace complete condensate Trained service persondrain. nel

Chart 8-4: Maintenance plan: Service C

Notes

Operating parameters:The current settings, e.g. maximum line pressure [Line Pressure max.] and m You'rebe Reading a Preview mum line pressure [Line Pressure min.] should documented in the customer operations log. Implem tation and results of maintenance work and inspections should likewise be logged in this operations lo Unlock full access with a free trial. In this way Gardner Denver can identify the specific service for your compressor.

Maintenance work:The individual maintenance tasks that the service personnel can carry out, are de Download With tailed in the following chapter. All other maintenance work Free must Trial be carried out by trained service pers nel using the repair manual.

Service cycles: The earliest date always applies; i.e. if the operating hours are reached before the ca dar date, then the service in question must be carried out.

Oil change periods: The oil change periods can be extended to 16,000 operating hours or 24 month provided the oil analyses permit this. Oil analyses are carried out during the warranty period in a labo tory appointed by Gardner Denver.  Signcircuit up to vote onbe thischanged title Coolant change: The coolant (cooling liquid) of the internal cooling must every 32

operating hours or after 48 months. The mixing ratio is 33 % glycol (Havoline ethylene glycol (ba Not useful  Useful XLC and 67 % water.

Servicing kits: To identify the correct servicing kit, see the following table "Part numbers for servicin

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Maintenance and Se

NOTE The compressor is supplied with Renolin AC68. The following oil types can be used instead: •

Shell Turbo T68

•

Mobil Rarus 426

•

Esso Teresso 68

•

Castrol Perfecto T68

Pressure accumulator (snubber)

Checking of the pressure accumulator (snubber) must be carried out according to national regulat We recommend the following checking intervals for the snubber: External inspection: 2 years Internal inspection: 5 years Strength test: 10 years Electronic control unit

Information concerning the maintenance points for the electronic control unit can be found in the e tronic control unit operating instructions.

8.6

Maintenance work

8.6.1

Accesses

Blow-off silencer Suction regulator


Ultra-fine filter Access to the components inside the compressor Unlock full access with a free trial. system is via the accesses in the enclosure listed Oil Filter below. Balance piston


Maintenance unit Control air filter Shuttle valve

1 2

3

Solenoid valves (Y1 and Y2) Access 2 provides access to: Drive Signclutch up to vote on this title

 Useful Snubber

 Not useful

Access 3 provides access to:

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The condition of the filter mat must be checke regular visual inspections. 1 Undo the fastening screws. 2 Remove the filter mat.

4

3 Check the filter mat condition. 5

– If damaged, replace the filter mat. 4 Clean the filter mat. – Brush off the filter mat.

– Wash off the filter mat with a mild clean solution. – Thoroughly rinse the filter mat and allo dry. 5 Insert the filter mat. Fig. 8-5: Accesses 4 - 5

[4]

Access 4

[5]

Access 5

6 Attach the fastening screws.

8.6.3

Inlet filter cooling air switch cabinet (RS compressors )

Access 4 provides access to: Air Filter Aftercooler Non-return valve Access 5 provides access to: Switch cabinet

8.6.2




1

2

Fig. 8-7: Inlet filter (only RS compressors )


3

 4

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Maintenance and Se

Check the function of the condensate d valve

Fig. 8-9: Inlet filter, opened

The switch cabinet is equipped with four inlet filters. The filter pad of the inlet filter cannot be cleaned, rather must be replaced if it becomes clogged with dust. 1 Pivot open the louvred grille of the inlet filter. 2 Remove the filter pad.

You're Reading aFig. Preview 8-10: Condensate drain

3 Check the condition of the filter pad.

[1] separator Unlock full access with a free Condensate trial.

– If necessary, replace the filter pad.

[2] Condensate trap 4 Insert the filter pad into the louvred grille. Download With Free [3] Trial Button The soft side ("A") of the filter pad must point [4] Connecting screw outwards (towards the louvred grille). 5 Place the louvred grille onto the filter housing.

[5]

8.6.4

Check the condensate drain.

Condensate drain

Electrical connections

Automatic condensate drain

1 Switch the main switch OFF.

Moisture contained in the compressed air network condenses in the air coolers (intercooler and aftercooler) and is separated by the cyclone separator. The condensate is automatically drained off by the condensate drain that is attached to the cyclone

2 Open the enclosure, create access.  Sign up to vote on this title 3 Switch the main switch ON.  Useful  Not useful 4 Press button . Condensate flows away.

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8.6.5

Topping up the oil

Lubricating oil

Checking the fill level

4 3 2 1

Fig. 8-12: Lubricating oil system

Fig. 8-11: Level indicator

[1]

Oil / water cooler

[2]

Oil temperature control valve

[3]

Oil Filter

[4]

Oil pump

[5]

Oil filler neck

[6]

Oil level indicator


The fill level should be checked approximately Unlock 30 full access[7] with a free Oil trial. sump minutes after switching the compressor off, then [8] Oil drain the oil will have settled in the system. 1 Switch the main switch OFF.


2 Open the enclosure, create access. 3 Check the level at the level indicator. The fill level must be between the "min." and "max." markings. The oil volume between the "min" and "max" markings is approximately 3 l. – Top up with oil if the oil level is too low. 4 Close the enclosure.

NOTE

Do not mix different oil types together. Always only top up with the currently used oi 1 Switch the main switch OFF. 2 Open the enclosure, create access.  Signthe up cap to vote on the this oil titlefiller neck. 3 Remove from

Useful Notquantities useful  the 4 Top up oil in  small and wait u the oil has settled in the system. This prevents over filling.

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Maintenance and Se Changing the oil

NOTE

Catch the used oil, do not allow it to seep the ground. Dispose of according to the regulations! 5

Do not spill oil! Ensure leak tightness!

4 6 7 8

3 2 1

1 Switch the main switch OFF. 2 Open the enclosure, create access.

3 Position a suitable container beneath th drain.

4 Remove the cap from the oil filler neck.

5 Open the drain valve and allow the oil to out completely. Dispose of the lubricatin – Change the oil filter. Fig. 8-13: Lubricating oil system

[1]

Oil / water cooler

[2]

Oil temperature control valve

[3]

Oil Filter

[4]

Oil pump

[5]

Oil filler neck

[6]

Oil level indicator

[7]

Oil sump

[8]

Oil drain

6 Close the drain valve.

7 Top up the oil in small quantities and wa the oil has settled in the system. This prevents over filling. Oil capacity: s "Technical data". 8 Close the oil filler neck.

You're Reading a9Preview Close the enclosure. Unlock full access with a free trial. the oil filter Changing


Oil can be drained via the oil drain. Fresh oil is topped up via the oil filler neck.

Where possible drain the oil while still warm so that it can flow out more easily.

WARNING Risk of scalding Risk of scalding by hot oil. ➯

Only change the oil when the compressor is stationary and depres-


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1

2 Open the enclosure, create access.

2

3 Unscrew the old oil filter and dispose of. 4 Apply a thin film of oil to the seal of the new oil filter. 5 Screw the oil filter on by hand and tighten. Observe the instructions on the oil filter!

3

6 Tighten the oil filter by a further quarter turn.

5

4

7 Close the enclosure.

8.6.6

Ejector vent system

Function check / adjust vacuum pressure

6 7

5 4

8


3

[1]

Suction regulator

[2]

Blow-off valve

You're Reading a Preview 2

Unlock full access[3] with a free trial. Maintenance unit

1

[4]

Control air filter

[6]

Solenoid valve Y1

[7]

Solenoid valve Y2

Download With Trial pressure sensor [5] Free Vacuum

Fig. 8-15: Ejector vent system, schematic diagram

[8]

Shuttle valve

[1]

Second stage condensate separator (aftercooler water separator)

[9]

Ultra-fine filter

[2]

Compressed air connection ejector vent system

[3]

Solenoid valve Y3

 1 Switch the main switch OFF. Sign up to vote on this title 2 Open the enclosure,Not create access. Useful useful

[4]

Maintenance unit (water separator,



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3 Switch the main switch ON. 4 Press the start button .

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Maintenance and Se 7 Adjust the pressure regulator so that -5 mbar is displayed on the vacuum pressure sensor.

4 Unscrew the filter holder with the filter e


6 Take off the filter element.

5 Take off the guide plate and housing se

7 Undo the knurled screw and demount th deflector in the casing bottom.

NOTE The vacuum created in the oil system depends on the flow velocity in the vacuum generator. Hence the vacuum cannot be exactly preset via the pressure regulator. The described adjustment is adequate for fault-free operation.

8 Clean the casing bottom and float defle ing mild cleaning agent and then blow-o compressed air.

WARNING

Changing the filter element of the maintenance unit

Risk of injury Risk of injury to the eyes. ➯

1 2 6 7 8 9

3

Wear safety glasses.

9 Insert the float detector in the casing bo and tighten using the knurled screw. 10 Insert a new filter element.

11 Position the guide plate and casing sea

4

12 Screw in filter holder with the filter elem

5

13 Screw the casing bottom on hand-tight. 14 Close the enclosure.




[1]

Suction regulator

[2]

Blow-off valve

[3]

Maintenance unit


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Replacing the ultra-fine filter element

Replacing solenoid valve Y3

1 2 6 7 8 9

3 4 5

1


Fig. 8-19: Solenoid valve Y3


[1]

Suction regulator

[1]

Second stage condensate separator (aftercooler water separator) Unlock full access with a free trial.

[2]

Blow-off valve

[3]

Maintenance unit

[4]

Control air filter

[5]

Vacuum pressure sensor

[6]

Solenoid valve Y1

The solenoid valve Y3 in the ejector vent syste must be changed regularly.

[7]

Solenoid valve Y2


[8]

Shuttle valve

2 Open the enclosure, create access.

[9]

Ultra-fine filter

3 Undo the electrical connections from the  noid valve. Sign up to vote on this title 4 Demount the solenoid from the valve b useful  Useful  Notcoil

[2]

Download With Trial valve Y3 [3] Free Solenoid

The ultra-fine filter element in the ejector vent system must be changed regularly. 1 Switch the main switch OFF.


5 Demount the valve body.

6 Fit new valve bodies. When doing so use t

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Maintenance and Se 8.6.7

Refill cooling water

Cooling system

Checking the fill level 3 3

A

I I

5

W

5

W

I

3 2

I 2

4

O

4

O

3

A

O

O 1 1

6 7

Fig. 8-21: Internal cooling water system Fig. 8-20: Internal cooling water system

[A]

To the water/air cooler

[A]


[B]

From the water/air cooler

[B]


[1]

Water pump

[1]

Water pump

[2]

Temperature control valve

[2]


[3]

Water/air cooler

[3]

Water/air cooler

[4]

Expansion line

[5]

Expansion line You're Reading a[4] Preview [5]



[6]

Cooling water drain

[6]

Cooling water drain

[7]

Oil / water cooler

[7]

Oil / water cooler



The fill level should be checked approximately 10 minutes after switching the compressor off, then the cooling water will have settled in the system. 1 Switch the main switch OFF. 2 Open the enclosure, create access. 3 Check the cooling water level at the level indicator on the expansion tank. The fill level must be between the "min." and "max." markings.

NOTE

The mixing ratio of the cooling water is 33 col (Havoline XLC ethylene glycol (basis) 67% water.

WARNING

Sign up to vote on this title Risk of  scalding Not useful  Useful



Risk of scalding due to escaping h cooling water.

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4 Top up with cooling water until the required filling level is reached. Top up cooling water in small quantities and wait until the cooling water has settled in the system. This prevents over filling. 5 Fit the cap on the expansion tank. 6 Close the enclosure.

Filling with cooling water 1 Remove the cap from the expansion tank.

2 Top up with cooling water until the required ing level is reached. Top up cooling water in small quantities an wait until the cooling water has settled in system. This prevents over filling. 3 Fit the cap on the expansion tank.

Changing the cooling water

4 Switch the main switch ON. 3

5 Press the start button . Let the compressor run for approximately 5 minutes under load until the cooling water been distributed around the system.

A I

4

O

6 Press stop button< O >.

5

7 Check the fill level.

W

8 Top up with cooling water, if necessary.

I

3 2

9 Close panel

O

Cleaning the dirt trap 6

1 7

1

2 3

Fig. 8-22: Internal cooling water system


[A]



[B]


[1]

Water pump

[2]


[3]

Water/air cooler

[4]

Expansion line

[5]


[6]

Cooling water drain

[7]

Oil / water cooler


The cooling water can be drained via the cooling water drain. Fresh cooling water is topped up via the expansion tank.


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Safety valve

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Maintenance and Se Cleaning the dirt trap

8.6.9

Air Filter

WARNING Risk of scalding Risk of scalding due to escaping hot cooling water. ➯

Only open the cap of the expansion tank once the internal cooling water system has cooled sufficiently.

➯

Carefully open the cap and let any pressure leak out.

➯

Only then should the cap be completely opened.

WARNING Legionella contamination Health risk with open cooling systems. ➯

Constant testing of the water quality in the cooling circuit for the number of microbes.

1 Switch main switch OFF and secure to prevent restarting.

Fig. 8-23: Air Filter

[1]

Air Filter

[2] Air filter cap 2 Isolate the cooling water supply and outlet.Reading a Preview You're [3] Filter element (fitted) 3 Open the enclosure, create access. Unlock full access with a free trial.

The compressor is equipped with an air filt air filter is used to filter the inlet air. The co 5 Carefully release the cover of the dirt trap (2). With Free Trial Download of the air filter must be checked by regular 6 Catch the escaping coolant. inspections. 7 Clean the dirt trap sieve. Moreover the air filter must be changed, if 4 Preposition a capture container.


message [Service due] or [Air Filter] is dis on the electronic control unit.

10 Re-open the cooling water supply and outlet.

Checking the air filter

11 Check for leaks.

1 Switch thetomain switch OFF.  Sign up vote on this title 2 Open the enclosure, create access.  Useful  Not useful

8 Fit the dirt trap sieve.

3 Demount the air filter cover. 4 Check the filter element.

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Replace the air filter element

Replacing the filter element of the control a filter

NOTICE 1

Material damage

2

Operation of the compressor without air filters, even briefly, can result in considerable damage to the compressor. ➯

Never operate the compressor without an air filter.

3

➯

No dirt must get into the clean air side of the air filter!

5

4

1 Switch the main switch OFF. 2 Open the enclosure, create access. 3 Demount the air filter cover. 4 Change the filter element. 5 Fit the air filter cover. 6 Close the enclosure.

8.6.10

Control air filter

The control air filter removes moisture and solid bodies from the control air system.

You're Reading [1]a Preview Suction regulator Blow-off Unlock full access[2] with a free trial. valve [3]

Maintenance unit

[4] Free Control Download With Trial air filter [5]

Vacuum pressure sensor

[6]

Solenoid valve Y1

[7]

Solenoid valve Y2

[8]

Shuttle valve

[9]

Ultra-fine filter

 Sign up to vote on this title 1 Switch the main switch OFF.  Useful  Not useful 2 Open the enclosure, create access. 3 Unscrew the casing bottom.

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Maintenance and Se 10 Screw the casing bottom on hand-tight. 11 Close the enclosure.

8.6.11

11 Insert the plug in the drive. Function check of the lubricator

Drive motor / Lubricator

The drive motor is fitted with an automatic motor lubrication system. Maintenance of the motor lubrication system is limited to replacement of the grease cartridges. Empty grease cartridges or a fault on the lubricator is indicated on the compressor electronic control unit by means of a message [Warning: Mot.lubr. sys] (also refer to the operating instructions of the electronic control unit).

1 2

Replacing a grease cartridge 1 2 3 4

Fig. 8-25: Lubricator display elements

[1]

Function display (2 LEDs)

[2]

"TIME" switch

[3]

Plug connection

You're Reading a[4] Preview "VOL" switch Unlock full access with trial.the function using the LEDs. 1 a free Check

LED

Signal

Green

Continuous signal OK. “Sy ning”.

Red

Continuous signal Dispensing < 30 seconds process

Download With Free Trial Fig. 8-24: Lubricator

[1]

Cable with plug

[2]

Lubricator drive

[3]

Grease cartridge

[4]

Drive motor

1 Switch the main switch OFF. 2 Open the enclosure, create access.

Red

Explana

Continuous signal Error/Fault > 30 seconds  Sign up to vote on this title Green Continuous signal Grease ca Useful   Not useful empty, cha and red Chart 8-7: LEDs

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8.6.12

Control system

Testing the Emergency-stop pushbutton

[1]

Touchscreen display

[2]

Start button 

[3]

Stop button< O >

[4]

Red LED Slow flashing: Warning Fast flashing: Fault

[5]

Yellow LED Slow flashing: Maintenance necessary

[6]

Green LED Lit up permanently: System in operation Flashing: System on standby

[7]

Pushbutton

NOTE



With Free Trial The Emergency-stop function must only Download be activated in dangerous situations. Otherwise the result could be increased wear or even damage to the compressor. Only test the Emergency-stop pushbutton when the compressor is at a standstill. 1 Press stop button< O >. – The electronic control unit status message is [Ready to Start]. 1 Press the pushbutton.


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Appen

9

APPENDIX

9.1

Shutdown

9.3

Removal WARNING

Routine shutdown

Harmful to health

Routine shutdowns are for example shutdowns for maintenance work.

Risk of damage to health due to o ing fluids and additives

1 Switch main switch OFF and secure to prevent switching back on.

Lubricants and additives may cau reparable damage to the health, tr allergies or irritate the mucous me brane.

2 Close the shut-off valves between the compressor and compressed air network. 3 Depressurise the aftercooler by careful opening of the air vent valve.

➯

When handling lubricants and ditives, always observe the valid operating instructions/ha ardous substance data sheets

➯

Avoid direct contact with lubric and additives. Wear personal tective equipment!

➯

Where injuries occur in which cants and additives are involve consult a doctor and name the stances involved. Have the hazardous substanc sheet readily available.

Shutdown for a longer period For shutdowns longer than six months, contact Gardner Denver. Final shutdown To prevent restarting of the compressor or misuse by unknown parties, the compressor must be rendered unusable. The compressor is rendered unusable by removal of the electronic control unit. Contact Gardner Denver for advice.

9.2

You're Reading a Preview CAUTION

Lubricants and additives

Unlock full access with a free trial. Risk of slipping The compressor contains approximately 20 litres Risk of slipping due to escaped op of oil for lubricating the gearbox and the bearings Download With Free Trialing fluid of the airend unit. ➯ Immediately clear up any oper The drive motor lubricator contains two grease fluid that has escaped. cartridges. ➯

The internal water circuit contains a water-glycol mixture (approximately 70% water and 30% glycol). Safety data sheets When handling operating fluids and additives, the corresponding safety data sheets must be observed.

Avoid direct contact with ope ing fluids. Wear personal prote equipment!

 Preconditions Sign up to vote on this title The compressor is out of service. Useful Not useful





– The compressor is switched to a state.

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Appendix

Demounting the power supply

3 Unscrew lubricator (grease cartridge with d and cover) from the lubricating point.

DANGER

4 Close the lubricating point. 5 Close the enclosure.

Electric shock Life-threatening electric shock ➯

Demounting the air filter

Work on the electrical equipment must only be carried out by authorised electricians or electrical technicians.

1 Disconnect the power supply cable, see the wiring diagram. 2 Remove the power supply cable. 3 Attach plugs to the power supply cable openings.

1 Demount all filter elements and filter mats. pose of filter elements and filter mats. – Air filter cartridge – Filter mat

– Inlet filter cooling air switch cabinet (on compressors) – Control air filter

9.4

Disposal

Demounting the pipelines

General

1 Disconnect the compressed air connection.

The compressor must be dismantled and strip down by specialised personnel. The applicabl cal safety and environmental protection regula tions must be adhered to when doing this.

2 Disconnect the condensate drain pipes. 3 Allow the condensate to drain away completely. 4 Immediately clear up any condensate that has escaped. Draining the cooling water 1 Open the enclosure, create access.

When disposing of substances harmful to hea the instructions of the corresponding safety da sheets must be observed.

You're Reading a Preview Packaging material, cleaning agents and used

residual lubricants must be delivered to a recy full access with a free trial. 2 Position a suitable container beneath Unlock the coolcentre in accordance with the regulations valid ing water drain. the place of use. 3 Open the drain valve and allow the cooling wa- With Free Trial Download WEEE-Directive ter to flow out completely. Dispose of the cooling water. In accordance with the WEEE directive (2002 4 Close the drain valve. 5 Close the enclosure. Draining the lubricating oil 1 Open the enclosure, create access. 2 Position a suitable container beneath the oil drain. 3 Open the drain valve and allow the oil to flow

EC), Gardner Denver undertakes to support th recovery and reuse of electrical and electronic vices. Contact Gardner Denver for advice.

Disposal  Sign up to vote on this title The compressor should be stripped down into useful "according  Useful  Not disposal component parts to permit material composition", for example into base m als, plastics, textile products.

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Appen Material / substance

Disposal type Recycling

Metals

x

Cable

x

Seals

Landfill

Hazardous waste

x

Plastics

x1

x

Filters

x

Operating fluids

x2

Chart 9-1: Substances and materials used and their dis posal

1 2

Where possible Disposal according to the safety data sheet or manufacturer's information

9.5

Limit values of dissolved matter NOTE

The following data are guidelines, which may deviate under certain operating conditions. The ove You'reare Reading Preview No guarantee claims can be mad composition and the operating temperature alwaysa decisive. based on the data. Unlock full access with a free trial.

Dissolved matter / specific values pH value (at 25 °C / 77 °F) Carbonate hardness

Circulating water

Download With Free Trial CaCO3

Total hardness

Through-flow

6-9

6-9

< 100 mg/l (5.6 °dH)

< 50 mg/l (2.8

< 2 mmol/l < 200 ppm < 11.5 °dH < 20 °fH

Chloride

Cl-

Sulfate

SO42-

< 0,5 mmol/l < 50 ppm < 2.8 °dH < 5 °fH  Sign up to vote on this Nitrate NO3- < 100 mg/l < 100 mg/l   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix Dissolved matter / specific values Ammonia NH3 Conductivity Circulating water Through-flow wa 0 0 > 50 < 800 µS/cm > 50 < 200 µS/cm Chart 9-2: Limit values of dissolved matter 9.6 Technical Specification 9.6.1 D75 + D90, 50Hz, air-cooled "A" and water-cooled "W" (European version) D75 + D90, D75 D90 50Hz, air-cooled "A" and water-cooled "W" (European version) Maximum operating pressure [bar] Minimum operating pressure [bar] Ambient temperature [°C] 2 / 45 2 / 40 2 / 45 Volume flow [m3/min] 12.91 10.63 15.65 After cooler outlet temperature above ambient temperature "A" [°C] 7 8 Aftercooler outlet temperature above ambient temperature "W" [°C] 7 8 Sound pressure level (ISO 2151) "A" [dB(A)] 75 74 76 "W" [dB(A)] 72 70 73 Sound pressure level (ISO 2151) Rated output drive motor 8,0 10,0 4,0 You're Reading a Preview Unlock full access with a free trial. [kW] Total current consumption during load operation Download[A] With Free Trial (400V) Electric motor 8,0 75 90 175 199 IP55 (IE3) - IEC 60034-2-1 ECA Qualifying Rated speed drive motor [rpm] Rated output fan motor [kW] Rated output oil pump [kW] Rated output cooling water pump [kW] 2970 {"A" = 2 x 1.25 (IP54)} ;  {"W" = 1 x 1.1 (IP54)} Sign up to vote on this title 0.55 (IP54) useful  Useful  Not 0.75 (IP54)   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D75 + D90, D75 D 50Hz, air-cooled "A" and water-cooled "W" (European version) Cooling water outlet temperature, external [°C] 57 Max. cooling water pressure, external [bar] 8 Cooling water connections EN 10226-1 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4) Total oil quantity [l] 24 Compressed air connection Flange EN 1092-1 / 13 B1 / DN80x8 / PN16 Condensate drain 5 x G1/2" Weight [kg] Dimensions L x B x H [mm] "A"= 3023 ; "W"=3223 "A"=322 "W"=34 2597 x 1744 x 2001 Chart 9-3: Technical data; D75 + D90 , 50Hz, air-cooled "A" and water-cooled "W" (European version) 9.6.2 D110 + D132, 50Hz, air-cooled "A" and water-cooled "W" (European vers D110 + D132, D110 D1 50Hz, air-cooled "A" and water-cooled "W" (European version) You're Reading a Preview Maximum operating pressure Minimum operating pressure Ambient temperature [bar] Unlock full access with a free trial. 8,0 10,0 [bar] 8,0 4,0 [°C]Free Trial 2 / 45 Download With 2 / 40 2 / 45 19.51 17.39 22.39 Volume flow [m3/min] After cooler outlet temperature above ambient temperature "A" = [°C] 9 7 11 Aftercooler outlet temperature above ambient temperature "W" = [°C] 8 8 7 Sound pressure level (ISO 2151) Sound pressure level (ISO 2151) Sign up 77 to vote on this "A" [dB(A)] 77 title useful  Useful75  Not74 "W" [dB(A)] Rated output drive motor [kW] 110  78 77 1   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D110 + D132, D110 D132 50Hz, air-cooled "A" and water-cooled "W" (European version) Recommended fuse rating (time-delayed) [A] 6 x 160 Cooling air volume flow [m3/min] Cooling air outlet temperature above ambient temperature [°C] Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [l] Cooling water volume, external (@ΔT=15K) [l/min] Cooling water inlet temperature, external [°C] min. = 5 ; max. = 42 Cooling water outlet temperature, external [°C] 57 Cooling water pressure [bar] 8 ("A" = 338) ; ("W" = 85) "A" = 22 120 / 40 [35 °C / 45 °C] Weight 120 / 85 [35 °C / 40 °C] 110 / 25 [35 °C / 45 °C] 132 @Δp=1.0 bar [l] 155 @Δp=1 24 You're Reading a Preview Flange EN 1092-1 / 13 / B1 / DN80x8 / PN16 Unlock full access with a free trial. 5 x G1/2" [kg] "A"=3265 ; Download With Free Trial "W"=3465 Dimensions L x B x H [mm] "A"=3432 ; "W"=3632 2597 x 1744 x 2001 Chart 9-4: Technical data; D110 + D132 , 50Hz, air-cooled "A" and water-cooled "W" (European version) 9.6.3 D160, 50Hz, air-cooled "A" and water-cooled "W" (European version) D160 , D160 Sign up to vote on this title 50Hz, air-cooled "A" and water-cooled "W" (European version) M i ti 110 [35 40 EN 10226-1 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4) Total oil quantity Condensate drain "A" = 2 "A" = 30 ; "W" = 20 Cooling water connections Compressed air connection 6 x 20  [b ] Useful  Not useful 10 0    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print Download ASC 100-D CompAir 5437 Air 1 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D160 , D160 50Hz, air-cooled "A" and water-cooled "W" (European version) Rated output drive motor [kW] 160 Total current consumption during load operation (400V) [A] 340 Electric motor IP55 (IE3) - IEC 60034-2-1 ECA Qualifying Rated speed drive motor [rpm] 2970 Rated output fan motor [kW] {"A" = 2 x 3.2 (IP54)} {"W" = 1 x 1.1 (IP54)} Rated output oil pump [kW] 0.55 (IP54) Rated output cooling water pump [kW] 0.75 (IP54) Recommended cable cross-section (400V) [mm2] Recommended fuse rating (time-delayed) [A] Cooling air volume flow [m3/min] Cooling air outlet temperature above ambient temperature [°C] 2 x 3 x 95 PE95 6 x 250 ("A" = 338) ; ("W" = 8 "A" = 27 You're Reading a Preview "A" [Pa] 90 / 50 [35 °C / 40 °C Unlock full access[l]with a free trial. "A" = 30 ; "W" = 20 Residual pressure at ambient temperature Coolant volume, internal Cooling water volume, external (@ΔT=15K) [l/min] Cooling water inlet temperature, external [°C] min. = 5 ; max. = 42 Cooling water outlet temperature, external [°C] 57 Cooling water pressure [bar] 8 Download With Free Trial Cooling water connections Total oil quantity Compressed air connection [l] 170 @Δp=1.3 bar EN 10226-1 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4)  Sign up to vote on this title 24 Not useful  Useful  Flange EN 1092-1 / 13 B1 / DN80x8 / PN16   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print Download 9 ASC 100-D CompAir 5437 Air 1 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D110 RS, D110 RS D110 R 50Hz, air-cooled "A" and water-cooled "W" (European version) Ambient temperature [°C] 2 / 45 min speed 2 / 40 max. speed min speed spe Volume flow rate / final pressure [bar] [m3/min] 9,06 / 6 19.42 / 6 10.77 / 6 17 Volume flow rate / final pressure [bar] [m3/min] 8,97 / 7 19.37 / 7 10.764 / 8 Volume flow rate / final pressure [bar] [m3/min] 8.89 / 8 19.32 / 8 After cooler outlet temperature above ambient temperature "A" [°C] 8 7 Aftercooler outlet temperature above ambient temperature "W" [°C] 7 8 Sound pressure level (ISO 2151) "A" [dB(A)] 76 / 78 76 / 78 Sound pressure level (ISO 2151) "W" [dB(A)] 72 / 75 71 / 74 Rated output drive motor [kW] Total power consumption during load operation (380V / 400V) [A] 17.4 10.51 / 10 17. 110 262 / 249 You're Reading a Preview Electric motor Rated speed drive motor Rated output fan motor Unlock full access with a free trial. [rpm] Download With Free Trial IP55 (IE3) - IEC 60034-2-1 ECA Qualifying 1909 / 3600 2417 / 36 [kW] {"A" = 2 x 3.2 (IP54)} ; {"W" = 1 x 1.1 (IP54)} Rated output oil pump [kW] 0.55 (IP54) Rated output cooling water pump [kW] 0.75 (IP54) Recommended cable cross-section (380V + 400V) [mm2] 3 x 95 PE50 Recommended fuse rating (time-delayed) (380V + 400V) [A] Cooling air volume flow [m3/min] Sign up to vote on this title x 300  Useful  Not3useful  ("A" = 338) ; ("W" = 85)   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D110 RS, D110 RS D11 50Hz, air-cooled "A" and water-cooled "W" (European version) Cooling water connections EN 10226-1 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4) Total oil quantity [l] 24 Compressed air connection Flange EN 1092-1 / 13 B1 / DN80x8 / PN16 Condensate drain 5 x G1/2" Weight [kg] Dimensions L x B x H [mm] "A"=3278 ; "W"=3478 2597 x 1744 x 2001 Chart 9-6: Technical data; D110 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version) 9.6.5 D132 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version) D132 RS, D132 RS D13 50Hz, air-cooled "A" and water-cooled "W" (European version) Maximum operating pressure [bar] 8,0 10 Minimum operating pressure [bar] 4,0 4 Ambient temperature [°C]a Preview You're Reading 2 / 45 Unlock full access with a free trial. min max. speed speed 2 / 40 min speed Volume flow rate / final pressure [bar]Download With [m3/min] Free Trial 9.13 / 6 22.82 / 6 10.81 / 6 Volume flow rate / final pressure [bar] [m3/min] 9.03 / 7 22.75 / 7 10.66 / 8 Volume flow rate / final pressure [bar] [m3/min] 8.95 / 8 22.68 / 8 After cooler outlet temperature above ambient temperature "A" = [°C] Aftercooler outlet temperature above ambient temperature "W" = [°C]Sign up to vote8on this title  Useful  Not useful Sound pressure level (ISO 2151) "A" [dB(A)] 10.51 / 10 12 77 / 79 1  77   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D132 RS, D132 RS D132 R 50Hz, air-cooled "A" and water-cooled "W" (European version) Recommended cable cross-section (380V + 400V) [mm2] 3 x 120 PE70 Recommended fuse rating (time-delayed) (380V + 400V) [A] Cooling air volume flow [m3/min] Cooling air outlet temperature above ambient temperature [°C] Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [l] "A" = 30 ; "W" = 20 Cooling water volume, external (@ΔT=15K) [l/min] 155 @Δp=1.2 bar Cooling water inlet temperature [°C] min. = 5 ; max. = 42 Cooling water outlet temperature [°C] 57 Cooling water pressure [bar] 8 3 x 300 ("A" = 338) ; ("W" = 85) "A" = 26 110 / 25 [35 °C / 45 °C] Cooling water connections 110 / 80 [35 °C / 40 °C] EN 10226-1 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4) Total oil quantity You're Reading a Preview [l] 24 Compressed air connection Unlock full access with a free trial. Flange EN 1092-1 / 13 / B1 / DN80x8 / PN16 Condensate drain Download With Free Trial 5 x G1/2" Weight [kg] Dimensions L x B x H [mm] "A"=3476 ; "W"=3676 2597 x 1744 x 2001 Chart 9-7: Technical data; D132 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version) 9.6.6 D160 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version) D160 RS, 50Hz, air-cooled "A" and water-cooled "W" (European version) Sign up to vote onD160 this title RS  Useful  Not useful    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print Download ASC 100-D CompAir 5437 Air 1 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D160 RS, D160 RS 50Hz, air-cooled "A" and water-cooled "W" (European version) Aftercooler outlet temperature above ambient temperature "W" = [°C] 9 Sound pressure level (ISO 2151) "A" [dB(A)] 77 / 79 Sound pressure level (ISO 2151) "W" [dB(A)] 73 / 78 Rated output drive motor [kW] Total power consumption during load operation (380V / 400V) [A] 160 304 / 289 Electric motor IP55 (IE3) - IEC 60034-2-1 ECA Qualifying Rated speed drive motor [rpm] 1687 / 3320 Rated output fan motor [kW] {"A" = 2 x 3.2 (IP54)} {"W" = 1 x 1.1 (IP54)} Rated output oil pump [kW] 0.55 (IP54) Rated output cooling water pump [kW] 0.75 (IP54) Recommended cable cross-section (380V + 400V) [mm2] 3 x 150 PE95 You're Reading Recommended fuse rating (time-delayed) (380V [A] a Preview + 400V) Cooling air volume flow Unlock full access with a free trial. [m3/min] Cooling air outlet temperature above ambient [°C]Free Trial Download With temperature 6 x 355 ("A" = 338) ; ("W" = 8 "A" = 26 Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [l] "A" = 30 ; "W" = 20 Cooling water volume, external (@ΔT=15K) [l/min] 170 @Δp=1.3 bar Cooling water inlet temperature, external [°C] Cooling water outlet temperature, external [°C] Cooling water pressure [bar] Cooling water connections 90 / 50 [35 °C / 40 °C min. = 5 ; max. = 42 Sign up to vote on this title 57  Useful  Not useful 8 EN 10226 1 1/4 Rp 1   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 9.6.7 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (European version) D75 + D90, D75 D90 60Hz, air-cooled "A" and water-cooled "W" (European version) Maximum operating pressure [bar] 8,0 10,0 8,0 Minimum operating pressure [bar] Ambient temperature [°C] 2 / 45 2 / 40 2 / 45 Volume flow [m³/min] 12.39 10.85 15.92 After cooler outlet temperature above ambient temperature "A" [°C] Aftercooler outlet temperature above ambient temperature "W" [°C] Sound pressure level (according to ISO 2151) 4,0 7 8 6 7 7 "A" [dB(A)] 76 75 77 Sound pressure level (according to ISO 2151) "W" [dB(A)] 73 71 74 Rated output electric motor [kW] Total power consumption during load operation (380V / 460V) [A] 75 90 198 / 152 Electric motor 225 / 17 IP55 , EISA 2007 (IE3) Rated speed You're Reading [rpm] a Preview 3560 Rated output fan motor [kW]with a free trial. Unlock full access {"A" = 2 x 1.4 (IP54)} ; {"W" = 1 x 1.8 (IP54)} Rated output oil pump Download[kW] With Free Trial 0.66 (IP-54) Rated output cooling water pump [kW] Recommended cable cross-section (380V / 460V) [mm²] Recommended fuse rating (time-delayed) (380V + 460V) [A] Cooling air volume flow [m³/min] Cooling air outlet temperature above ambient temperature [°C] 1.1 (IP-54) 3 x 95 PE50 / 3 x 50 PE25 3 x 250 / 3 x 160 3 x 95 PE50 3 x 70 PE35 3 x 250 / 3  Sign up to ("A" vote = on225) this title ; ("W" = 95)  Useful  Not useful "A"=19 "A"=23   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D75 + D90, D75 D 60Hz, air-cooled "A" and water-cooled "W" (European version) Total oil quantity [l] 24 Compressed air connection Flange EN 1092-1 / 13 B1 / DN80x8 / PN16 Condensate drain 5 x G1/2" Weight [kg] Dimensions L x B x H [mm] "A"=3023 ; "W"=3223 "A"=322 "W"=34 2597 x 1744 x 2001 Chart 9-9: Technical data; D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (European version) 9.6.8 D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (European vers D110 + D132, D110 D1 60Hz, air-cooled "A" and water-cooled "W" (European version) Maximum operating pressure [bar] Minimum operating pressure [bar] Ambient temperature [°C] Volume flow 8,0 10,0 8,0 4,0 2 / 45 2 / 40 2 / 45 [m³/min] You're Reading a Preview 18.99 16.89 22.59 After cooler outlet temperature aboveUnlock ambient full access"A" with[°C] a free trial. temperature 9 7 11 Aftercooler outlet temperature above Download ambient "W"Free [°C] Trial With temperature 7 8 8 Sound pressure level (according to ISO 2151) "A" [dB(A)] 78 78 78 Sound pressure level (according to ISO 2151) "W" [dB(A)] 76 75 78 Rated output electric motor [kW] Total power consumption during load operation (380V / 460V) [A] [rpm] 1 291 / 227 Sign up to vote on this title  Electric motor Rated speed 110 Useful  331 Not ,useful IP55 EISA 2007 (IE3 3560   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D110 + D132, D110 D132 "A"=22 "W"=2 60Hz, air-cooled "A" and water-cooled "W" (European version) Cooling air outlet temperature above ambient temperature [°C] Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [l] Cooling water volume, external (@ΔT=15K) [l/min] Cooling water inlet temperature, external [°C] min. = 5 ; max. = 42 Cooling water outlet temperature, external [°C] 57 Cooling water pressure [bar] 8 120 / 40 [35 °C / 45 °C] 120 / 85 [35°C / 40°C] 110 / 25 [35°C / 45°C] "A" = 30 ; "W" = 20 132 @Δp=1.0 bar Cooling water connections 155 @Δp=1 EN 10226-1 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4) Total oil quantity [l] 24 Compressed air connection Flange EN 1092-1 / 13 / B1 / DN80x8 / PN16 Condensate drain 5 x G1/2" You're Reading [kg] a Preview "A"=3265 ; Weight Dimensions L x B x H Unlock full access with a free trial. [mm] "A"=3432 ; "W"=3632 "W"=3465 2597 x 1744 x 2001 Chart 9-10: Technical data; D110 + D132, 60Hz, air-cooledWith "A" and water-cooled "W" (European version) Download Free Trial 9.6.9 110 [35° D160, 60Hz, air-cooled "A" and water-cooled "W" (European version) D160, D160 60Hz, air-cooled "A" and water-cooled "W" (European version) Maximum operating pressure [bar] Minimum operating pressure [bar] Ambient temperature [°C] 10,0 Sign up to vote on this title 4,0  Useful  Not useful 2 / 40    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print Download ASC 100-D CompAir 5437 Air 1 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D160, D160 60Hz, air-cooled "A" and water-cooled "W" (European version) Rated speed [rpm] 3560 Rated output fan motor [kW] {"A" = 2 x 3.9 (IP54)} {"W" = 1 x 1.8 (IP54)} Rated output oil pump [kW] 0.66 (IP-54) Rated output coolant pump [kW] 1.1 (IP-54) Recommended cable cross-section (380V / 460V) [mm²] Recommended fuse rating (time-delayed) [A] Cooling air volume flow [m³/min] Cooling air outlet temperature above ambient temperature [°C] Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [l] "A" = 30 ; "W" = 20 Cooling water volume, external (@ΔT=15K @Δp=0.7 bar) [l/min] 170 @Δp=1.3 bar Cooling water inlet temperature, external [°C] min. = 5 ; max. = 42 Cooling water outlet temperature, external [°C] 57 2 x 3 x 95 PE95 / 2 x 3 x 70 6 x 250 / 6 x 200 ("A" = 349) ; ("W" = 95 "A"=27 90 / 50 [35 °C / 40°C You're Reading a Preview Cooling water pressure Cooling water connections Total oil quantity Unlock full access with a free trial. [bar] Download With Free Trial [l] 8 EN 10226-1 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4) 24 Compressed air connection Flange EN 1092-1 / 13 B1 / DN80x8 / PN16 Condensate drain 5 x G1/2" Weight [kg] Dimensions L x B x H [mm]  Sign up to vote"A"=3644 on this title, "W"=3844  Useful Not useful x 1744 x 2001  2597 Chart 9-11: Technical data; D160, 60Hz, air-cooled "A" and water-cooled "W" (European version)   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print Download 9 ASC 100-D CompAir 5437 Air 1 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D110 RS, D110 RS D110 R 60Hz, air-cooled "A" and water-cooled "W" (European version) Volume flow rate / final pressure [bar] [m³/min] 8,97 / 7 19.37 / 7 10.64 / 8 17 Volume flow rate / final pressure [bar] [m³/min] 8.89 / 8 19.32 / 8 After cooler outlet temperature above ambient temperature "A" [°C] 8 7 Aftercooler outlet temperature above ambient temperature "W" [°C] 7 8 Sound pressure level (according to ISO 2151) at 70% load / 100% load "A" [dB(A)] 76 / 78 76 / 78 Sound pressure level (according to ISO 2151) at 70% load / 100% load "W" [dB(A)] 73 / 76 72 / 75 Rated output electric motor [kW] Total power consumption during load operation (380V / 460V) [A] 10.51 / 10 17. 110 264 / 200 Electric motor 264 / 19 IP55 , EISA 2007 (IE3) Rated speed min. / max. [rpm] 1909 / 3600 Rated output fan motor You're Reading a Preview {"A" = 2 x 3.9 (IP54)} ; {"W" = 1 x 1.8 (IP54)} Rated output oil pump Unlock full access [kW]with a free trial. 0.66 (IP-54) Rated output coolant pump [kW] 2417 / 36 [kW] Download With Free Trial Recommended cable cross-section (380V + 400V) [mm²] Recommended fuse rating (time-delayed) (380V + 400V) [A] Cooling air volume flow [m³/min] Cooling air outlet temperature above ambient temperature [°C] Residual pressure at ambient temperature "A" [Pa] 1.1 (IP-54) 3 x 150 PE95 / 3 x 95 PE95 3 x 315 / 3 x 250 ("A" = 349) ; ("W" = 95) "A"=22 Sign up to vote on this title   Useful  Not useful 120 / 40 [35 120 / 85 [35 °C / 45 °C] °C / 40 °C]   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D110 RS, D110 RS D11 60Hz, air-cooled "A" and water-cooled "W" (European version) Condensate drain 5 x G1/2" Weight [kg] Dimensions L x B x H [mm] "A"=3278 ; "W"=3478 2597 x 1744 x 2001 Chart 9-12: Technical data; D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version) 9.6.11 D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version) D132 RS, D132 RS D13 60Hz, air-cooled "A" and water-cooled "W" (European version) Maximum operating pressure [bar] 8,0 10 Minimum operating pressure [bar] 4,0 4 Ambient temperature [°C] 2 / 45 min speed 2 / 40 max. speed min speed Volume flow rate / final pressure [bar] [m³/min] 9.13 / 6 22.82 / 6 10.81 / 6 Volume flow rate / final pressure [bar] [m³/min] 9.03 / 7 22.75 / 7 10.66 / 8 Volume flow rate / final pressure [bar] [m³/min] 8.95 / 8 22.68 / 8 You're Reading a Preview Unlock full access with a free trial. 10.51 / 10 After cooler outlet temperature above ambient "A" [°C] temperature Download With Free Trial 12 Aftercooler outlet temperature above ambient temperature "W" [°C] 8 Sound pressure level (according to ISO 2151) at 70% load / 100% load "A" [dB(A)] 77 / 79 77 Sound pressure level (ISO 2151) at 70% load / 100% load "W" [dB(A)] 74 / 79 72 Rated output electric motor [kW] Total power consumption during load operation (380V / 460V) [A] Sign up to vote on this title 132  Useful  Not useful 302 / 226 1  302   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D132 RS, D132 RS D132 R 60Hz, air-cooled "A" and water-cooled "W" (European version) Cooling air volume flow [m³/min] ("A" = 349) ; ("W" = 95) Cooling air outlet temperature above ambient temperature [°C] Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [l] "A" = 30 ; "W" = 20 Cooling water volume, external (@ΔT=15K) [l/min] 155 @Δp=1.2 bar Cooling water inlet temperature, external [°C] min. = 5 ; max. = 42 Cooling water outlet temperature, external [°C] 57 Cooling water pressure [bar] 8 "A"=26 110 / 25 [35 °C / 45 °C] Cooling water connections EN 10226-1 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4) Total oil quantity [l] 24 Compressed air connection Condensate drain Weight Flange EN 1092-1 / 13 / B1 / DN80x8 / PN16 You're Reading a Preview [kg] Dimensions L x B x H 110 / 80 [35 °C / 40 °C] Unlock full access with a free trial. [mm] 5 x G1/2" "A"=3476 ; "W"=3676 2597 x 1744 x 2001 Chart 9-13: Technical data; D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version) Download With Free Trial 9.6.12 D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (European version) D160 RS, D160 RS 60Hz, air-cooled "A" and water-cooled "W" (European version) Maximum operating pressure [bar] Minimum operating pressure [bar] Ambient temperature [°C] 10,0 Sign up to vote on this title 4,0  Useful  Not useful 2 / 40 min speed  max spe   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print Download ASC 100-D CompAir 5437 Air 1 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D160 RS, D160 RS 60Hz, air-cooled "A" and water-cooled "W" (European version) Sound pressure level (ISO 2151) at 70% load / 100% load "A" [dB(A)] Rated output drive motor [kW] Total power consumption during load operation (380V / 460V) [A] 74 / 79 160 385 / 258 Electric motor IP55 , EISA 2007 (IE3 Rated speed drive motor [rpm] 1687 / 3320 Rated output fan motor [kW] {"A" = 2 x 3.9 (IP54)} {"W" = 1 x 1.8 (IP54)} Rated output oil pump [kW] 0.66 (IP54) Rated output cooling water pump [kW] 1.1 (IP54) Recommended cable cross-section (380V + 460V) [mm2] Recommended fuse rating (time-delayed) (380V + 460V) [A] Cooling air volume flow [m3/min] 3 x 185 PE95 / 3 x 150 P 3 x 400 / 3 x 315 ("A" = 349) ; ("W" = 9 You're Reading Cooling air outlet temperature above ambient [°C]a Preview temperature Unlock full access with a free trial. Residual pressure at ambient temperature Coolant volume, internal "A" [Pa] [l] Free Trial Download With "A" = 29 90 / 50 [35 °C / 40 °C "A" = 30 ; "W" = 20 Cooling water volume, external (@ΔT=15K) [l/min] Cooling water inlet temperature, external [°C] min. = 5 ; max. = 42 Cooling water outlet temperature, external [°C] 57 Cooling water pressure [bar] 8 Cooling water connections Total oil quantity Compressed air connection [l] 170 @Δp=1.3 bar  10226-1 Sign up to voteEN on this title 1/4 Rp 1 1/4 (DIN 2999-R 1 1/4)  Useful  Not useful 24 Flange EN 1092 1 / 13   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix 9.6.13 D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (USA version) D75 + D90, D75 D90 60Hz, air-cooled "A" and water-cooled "W" (USA version) Maximum operating pressure [psig] 116 145 116 Minimum operating pressure [psig] Ambient temperature [°F] Volume flow [cfm] After cooler outlet temperature above ambient temperature "A" [°F] Aftercooler outlet temperature above ambient temperature "W" [°F] 11 13 13 Sound pressure level (according to ISO 2151) "A" [dB(A)] 76 75 77 Sound pressure level (according to ISO 2151) "W" [dB(A)] 73 71 74 Rated output electric motor [hp] 100 125 Total power consumption during load operation (460V / 575V) [A] 152 / 128 173 / 15 58 36 / 113 36 / 104 36 / 113 438 383 562 13 Electric motor 36 / 15 IP55 , EISA 2007 (IE3) Rated speed You're Reading [rpm] a Preview 3560 Rated output fan motor [hp] with a free trial. Unlock full access {"A" = 2 x 1.9 (IP54)} ; {"W" = 1 x 2.5 (IP54)} Rated output oil pump Download[hp] With Free Trial 0.9 (IP-54) Rated output cooling water pump [hp] Recommended cable cross-section (460V / 575V) Recommended fuse rating (time-delayed) (460V + 575V) [A] Cooling air volume flow [cfm] Cooling air outlet temperature above ambient temperature [°F] 1.5 (IP-54) AWG 3/0 / AWG 2/0 (single supply) AWG 4/0 / AW 3/0 (single sup 175 / 150 225 / 17  Sign up to vote on this ;title ("A" = 7946) ("W" = 3354)  Useful  Not useful "A"=34 "A"=42   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D75 + D90, D75 D 60Hz, air-cooled "A" and water-cooled "W" (USA version) Compressed air connection Flange 3" ANSI B16. Condensate drain 5 x 1/2 NPT Weight [lbs] Dimensions L x B x H [inch] "A"=6665 ; "W"=7105 "A"=712 "W"=75 102.2 x 68.7 x 78.8 Chart 9-15: Technical data; D75 + D90, 60Hz, air-cooled "A" and water-cooled "W" (USA version) 9.6.14 D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (USA version) D110 + D132, D110 D1 60Hz, air-cooled "A" and water-cooled "W" (USA version) Maximum operating pressure [psig] Minimum operating pressure [psig] Ambient temperature [°F] Volume flow [cfm] 116 145 116 58 36 / 113 36 / 104 36 / 113 671 596 798 After cooler outlet temperature above ambient "A" [°F] temperature You're Reading a Preview 20 1 Aftercooler outlet temperature aboveUnlock ambient full access"W" with[°F] a free trial. temperature 13 14 14 Sound pressure level (according to ISO 2151) With "A" Free [dB(A)] Download Trial 78 78 79 Sound pressure level (according to ISO 2151) "W" [dB(A)] 76 75 78 Rated output electric motor [hp] 150 Total power consumption during load operation (460V / 575V) [A] 227 / 189 Electric motor Rated speed [rpm] Rated output fan motor [hp] 1 257 IP55 , EISA 2007  (IE3 Sign up to vote on this title 3580  Useful  Not useful {"A" = 2 x 5.3 (IP54)} {"W" = 1 x 2.5 (IP54)}   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D110 + D132, D110 D132 60Hz, air-cooled "A" and water-cooled "W" (USA version) Residual pressure at ambient temperature "A" [Pa] 120 / 40 [95 °F / 113 °F] Coolant volume, internal [gal] Cooling water volume, external (@ΔT=15K) [gal/min] Cooling water inlet temperature [°F] min. = 41 ; max. = 107 Cooling water outlet temperature [°F] 134 Cooling water pressure [psig] 115 110 / 25 [95 °F / 113 °F] 35 @Δp=15psi 41 @Δp=1 1 1/4 - 11 1/2 NPT [gal] 6.4 Compressed air connection Flange 3" ANSI B16.5 Condensate drain 5 x 1/2 NPT Weight [lbs] Dimensions L x B x H [inch] "A"=7198 ; "W"=7639 "A"=7566 ; "W"=8007 102.2 x 68.7 x 78.8 Chart 9-16: Technical data; D110 + D132, 60Hz, air-cooled "A" and water-cooled "W" (USA version) You're Reading a Preview 9.6.15 110 [95 104 "A" = 8 ; "W" = 5.3 Cooling water connections Total oil quantity 120 / 85 [95°F / 104°F] D160, 60Hz, air-cooled "A"Unlock and water-cooled "W" full access with a free trial.(USA version) D160, 60Hz, air-cooled "A" and water-cooledDownload With Free Trial "W" (USA version) D160 Maximum operating pressure [psig] 145 Minimum operating pressure [psig] 58 Ambient temperature [°F] Volume flow [cfm] After cooler outlet temperature above ambient temperature "A" [°F] Aftercooler outlet temperature above ambient "W" [°F] 36 / 104 Sign up to vote on this796 title 20  Useful  Not useful 14    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D160, D160 60Hz, air-cooled "A" and water-cooled "W" (USA version) Rated output oil pump [hp] 0.9 (IP-54) Rated output coolant pump [hp] 1.5 (IP-54) Recommended cable cross-section (460V / 575V) AWG 4/0 / AWG 3/0 (double Recommended fuse rating (time-delayed) [A] 200 / 175 Cooling air volume flow [cfm] Cooling air outlet temperature above ambient temperature [°F] Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [gal] Cooling water volume, external (@ΔT=15K) [gal/min] Cooling water inlet temperature [°F] min. = 41 ; max. = 10 Cooling water outlet temperature [°F] 134 Cooling water pressure [psig] 115 ("A" = 12325) ; ("W" = 33 "A"=49 90 / 50 [95 °F / 104 °F "A" = 8 ; "W" = 5.3 45 @Δp=19psi Cooling water connections 1 1/4 - 11 1/2 NPT Total oil quantity You're Reading a Preview [gal] Compressed air connection Unlock full access with a free trial. Condensate drain Weight Download With Free Trial [lbs] Dimensions L x B x H [inch] 6.4 Flange 3" ANSI B16. 5 x 1/2 NPT "A"=8034 ; "W"=8475 102.2 x 68.7 x 78.8 Chart 9-17: Technical data; D160, 60Hz, air-cooled "A" and water-cooled "W" (USA version) 9.6.16 D110 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version) D110 RS, D110 RS Sign up to vote on this title 60Hz, air-cooled "A" and water-cooled "W" (USA version) Maximum operating pressure  [psig] Useful  D11  Not useful 116 1   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print Download 9 ASC 100-D CompAir 5437 Air 1 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D110 RS, D110 RS D110 R 60Hz, air-cooled "A" and water-cooled "W" (USA version) Aftercooler outlet temperature above ambient temperature "W" [°F] 13 14 Sound pressure level (according to ISO 2151) "A" [dB(A)] 76 / 78 76 / 78 Sound pressure level (according to ISO 2151) "W" [dB(A)] 73 / 76 72 / 75 Rated output electric motor [hp] Total current consumption during load operation (460V) [A] 150 200 Electric motor 199 IP55 , EISA 2007 (IE3) Rated speed min. / max. [rpm] 1909 / 3600 Rated output fan motor [hp] {"A" = 2 x 5.3 (IP54)} ; {"W" = 1 x 2.5 (IP54)} Rated output oil pump [hp] 0.9 (IP-54) Rated output cooling water pump [hp] 1.5 (IP-54) Recommended cable cross-section (380V + 400V) MCM 250 (single supply) Recommended fuse rating (time-delayed) (460V) [A] Cooling air volume flow You're Reading a Preview [cfm] 225 ("A" = 12325) ; ("W" = 3354 Unlock full access with a free trial. Cooling air outlet temperature above ambient temperature [°F] Download With Free Trial Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [gal] Cooling water volume, external (@ΔT=15K) [gal/min] Cooling water inlet temperature, external [°F] Cooling water outlet temperature, external [°F] Cooling water pressure [psig] Cooling water connections 2417 / 36 "A"=47 120 / 40 [95 °F / 113 °F] 120 / 85 [95 °F / 104 °F "A" = 8 ; "W" = 5.3 35 @Δp=15psi min. = 41 ; max. = 107 134 Sign up to vote on this title  Useful  115  Not useful 1 1/4 - 11 1/2 NPT   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen 9.6.17 D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version) D132 RS, D132 RS D13 60Hz, air-cooled "A" and water-cooled "W" (USA version) Maximum operating pressure [psig] 116 1 Minimum operating pressure [psig] 58 5 Ambient temperature [°F] 36 / 113 36 / 10 min speed max. speed min speed 806 / 87 382 / 87 Volume flow rate / final pressure [psig] [cfm] 322 / 87 Volume flow rate / final pressure [psig] [cfm] 319 / 102 803 / 102 376 / 116 Volume flow rate / final pressure [psig] [cfm] 316 / 116 801 / 116 371 / 145 After cooler outlet temperature above ambient temperature "A" [°F] 21.5 1 Aftercooler outlet temperature above ambient temperature "W" [°F] 14 1 Sound pressure level (according to ISO 2151) at 70% load / 100% load "A" [dB(A)] 77 / 79 Sound pressure level (according to ISO 2151) at "W" [dB(A)] You're Reading a Preview 70% load / 100% load Rated output electric motor 74 / 79 Unlock full access[hp] with a free trial. 180 Total current consumption during load operation [A] Download With Free Trial (460V) 226 Electric motor 2 IP55 , EISA 2007 (IE3 Rated speed min. / max. [rpm] Rated output fan motor [hp] Rated output oil pump [hp] Rated output coolant pump [hp] Recommended cable cross-section (380V + 400V) 73 1550 / 3380 1559 {"A" = 2 x 5.3 (IP54)} {"W" = 1 x 2.5 (IP54)}  0.9 (IP-54) Sign up to vote on this title  Useful 1.5 (IP-54)  Not useful MCM 300 (single supply)   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D132 RS, D132 RS D132 R 60Hz, air-cooled "A" and water-cooled "W" (USA version) Cooling water outlet temperature, external [°F] 134 Cooling water pressure [psig] 115 Cooling water connections 1 1/4 - 11 1/2 NPT Total oil quantity [gal] 6.4 Compressed air connection Flange 3" ANSI B16.5 Condensate drain 5 x 1/2 NPT Weight [lbs] Dimensions L x B x H [inch] "A"=7663 ; "W"=8104 102.2 x 68.7 x 78.8 Chart 9-19: Technical data; D132 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version) 9.6.18 D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version) D160 RS, D160 RS 60Hz, air-cooled "A" and water-cooled "W" (USA version) Maximum operating pressure [psig] 145 Minimum operating pressure You're Reading a Preview [psig] 58 Ambient temperature [°F] 36 / 40 Unlock full access with a free trial. min speed max. spe Volume flow rate / final pressure [psig] Download[cfm] With Free Trial 378 / 87 827 / 8 Volume flow rate / final pressure [psig] [cfm] 373 / 116 823 / 1 Volume flow rate / final pressure [psig] [cfm] 367 / 145 819 / 14 After cooler outlet temperature above ambient temperature "A" [°F] Aftercooler outlet temperature above ambient temperature "W" [°F] Sound pressure level (according to ISO 2151) at 70% load / 100% load "A" [dB(A)] 18 16 Sign up to vote on this title  Useful useful  Not77 / 79    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print Download ASC 100-D CompAir 5437 Air 1 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appen D160 RS, D160 RS 60Hz, air-cooled "A" and water-cooled "W" (USA version) Recommended cable cross-section (380V + 400V) MCM 400 (single supply) Recommended fuse rating (time-delayed) (460V) [A] 300 Cooling air volume flow [cfm] ("A" = 12325) ; ("W" = 33 Cooling air outlet temperature above ambient temperature [°F] Residual pressure at ambient temperature "A" [Pa] Coolant volume, internal [gal] Cooling water volume, external (@ΔT=15K) [gal/min] Cooling water inlet temperature, external [°F] min. = 41 ; max. = 10 Cooling water outlet temperature, external [°F] 134 Cooling water pressure [psig] 115 "A"=52 90 / 50 [95 °F / 104 °F "A" = 8 ; "W" = 5.3 45 @Δp=19psi Cooling water connections Total oil quantity 1 1/4 - 11 1/2 NPT [gal] 6,4 Compressed air connection Flange 3" ANSI B16. Condensate drain You're Reading a Preview 5 x 1/2 NPT Weight Unlock full access[lbs] with a free trial. "A"=8131 ; "W"=8572 Dimensions L x B x H [inch] Download With Free Trial 102.2 x 68.7 x 78.8 Chart 9-20: Technical data; D160 RS, 60Hz, air-cooled "A" and water-cooled "W" (USA version) Sign up to vote on this title  Useful  Not useful    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download 9 9.7 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix Installation plan D75-D160(RS)-A 141(A) C ) G C ( 5 8 6 B 7 4 7 1 45(A) 680 543(D) 320 320 910 220 220 1 0 0 0 2 2 3 0 2 3 ) B ( 5 7 9 2 ) 9 D ( 1 2 6 5 ) B ( 0 7 1 173(D) ) E ( 0 ) 9 A 3 ( 2 0 0 1 X 1210(B) 317(B) 105(E) 1265(CG) D ) E ( 5 5 1 92(E) X ) G C ( 0 5 7 ) C ( 8 7 5 1 ) C ( 3 8 4 4 7 1 ) F ( 9 4 9 5 2 0 3 3 4 146 197 You're Reading a243(F) Preview Unlock full access with a free trial. 71(C) 1390(C) C 2599 Download With Free Trial A Sign up to vote on this title  F B E Useful  Not useful  D   Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor  Search document  Appen D75-D160(RS)-W 141(A) C ) G C ( 5 8 6 B 7 4 7 1 45(A) 680 543(D) 320 320 173(D) ) B ( 5 7 9 0 2 3 0 2 3 910 220 220 2 ) 9 D ( 1 2 6 5 X ) B ( 0 7 1 1210(B) 317(B) 105(E) 1265(CG) ) G C ( 0 5 7 Ø560 ) C ( 7 7 4 ) E ( 5 5 1 92(E) 4 4 7 1 C You're Reading a Preview 455(C) 2599 Unlock full access with a free trial. A 243(F) Download With Free Trial 197 146 ) G ( 0 1 2 X ) F ( 9 4 9 5 2 0 3 3 4 143(G) ) E ( 0 ) 9 A 3 ( 2 0 0 1 D F 100 G B Sign up to vote on this title E  Useful  Not useful    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print 1 Download 9 ASC 100-D CompAir 5437 Air of 100   3.9 Kaeser Compressor - Kaeser Compressor  Search document  Appendix min. 1000 2 7 6 0 0 0 1 . n i m 8 9 9 6 9 8 7 6 1 7 7 8 0 0 0 1 . n i m 6 9 8 min. 1000 2 7 6 9 9 8 You're Reading a Preview Unlock full access with a free trial. Download With Free Trial Sign up to vote on this title  Useful  Not useful    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes ASC 100-D CompAir 5437 Air     Save Embed Share Print 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor  Search document  Appen D75-D160(RS)-A 5.6(A) C B 6 . 3 0 1.8(A) 21.4(D) ) G C ( 7 2 26.8 12.6 12.6 35.8 8.7 8.7 8 . 8 7 ) 6 B . ( 2 4 . 1 8 6 3 . 2 1 ) E ( 4 . 5 ) 1 A ( 5 . 9 3 6.8(D) ) 6 . D ( 7 1 . 2 2 X ) B ( 7 . 6 43.6(B) 12.5(B) 4.1(E) 49.8(CG) 3.6(E) X ) G C ( 5 . 9 2 ) C ( 1 . 2 6 ) C ( 3 . 3 ) E ( 1 . 6 7 . 8 6 ) F ( 1 . 8 . 1 . 4 2 6 1 1 1 5.8 7.8 9.6(F) You're Reading a Preview C 2.8(C) 54.7(C) 102.3 Unlock full access with a free trial. Download With A Free Trial F B Sign up to vote on this title Useful E  Not useful    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 1 465 views  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download 9 of 100   3.9 Kaeser Compressor - Kaeser Compressor   Search document Appendix D75-D160(RS)-W 5.6(A) C B 6 . 3 0 21.6(D) ) G C ( 7 2 26.8 12.6 12.6 35.8 8.7 8.7 8 . 8 7 ) 6 B . ( 2 4 . 1 8 6 3 . 2 1 ) E ( 4 . 5 ) 1 A ( 5 . 9 3 6.8(D) ) 6 . D ( 7 1 . 2 2 X ) B ( 7 . 6 43.6(B) 12.5(B) 4.1(E) 1.8(A) 49.8(CG) D ) E ( 1 . 6 3.6(E) ) G C ( 5 . 9 2 Ø22 ) C ( 8 . 8 1 7 . 8 6 C You're Reading a Preview 17.9(C) 102.3 Unlock full access with a free trial. A 9.6(F) Download With Free Trial 7.8 5.8 ) G ( 3 . 8 X ) F ( 1 8 . 1 . 4 . 6 1 2 1 1 5.6(G) D F 3.9 G B E Sign up to vote on this title  Useful  Not useful    Home  Saved  Books  Audiobooks  Magazines  News  Documents  Sheet Music  Upload Sign In Join  Search  Home  Saved 465 views 1  Sign In Upload Join RELATED TITLES 0 CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013  Uploaded by Chez LaRa  Books  Audiobooks  Magazines  News  Documents  Sheet Music Manual de partes     Save Embed Share Print ASC 100-D CompAir 5437 Air 1 Download of 100   3.9 Kaeser Compressor - Kaeser Compressor  Search document  Appen min. 39.4 5 . 6 2 4 9 3 n i m 3 5 . 4 2 7 . 5 3 0 3 1 4 . 9 3 . n i m 2 7 . 5 min. 39.4 5 . 6 2 4 . 5 3 You're Reading a Preview Unlock full access with a free trial. 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CompAir D_DRS Series Operations Manual Rev.02 Nov.11, 2013

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