Cat Short Blocks

T

E

C

H

N

I

C

A

L

S

U

P

P

L

E

M

E

N

T

Engines and Short Blocks Model

Part Number

HP

RPM

Sump

New Arrangement Number

Ref. S/N

Performance Specifications

Application Information

REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 3116 ATAAC

0R3325

170

r

2600

Rear

4P2834

2BK13500

2T4037

SEHS9778

Truck

0R3326

185

a

2600

Rear

4P2819

2BK13500

2T4038

SEHS9778

0R3327

215

r

2600

Rear

4P2829

2BK13500

2T4039

SEHS9778

0R3533

250

r

2600

Rear

6I2166

2BK13500

2T4040

SEHS9778

0R3380

185

b

2600

Rear

4P2833

2BK13500

2T4156

SEHS9778

3116 ATAAC

0R9286

170

r

2600

Rear

106-7872

9GK63914

0K0701

NA

Truck

0R9287

185

b

2600

Rear

106-7875

9GK63914

0K0702

NA

0R9288

185

a

2600

Rear

106-7877

9GK63914

0K0703

NA

0R9289

200

r

2600

Rear

106-7879

9GK63914

0K0704

NA

0R9290

215

r

2600

Rear

104-7407

9GK63914

0K0705

NA

0R9295

250

r

2600

Rear

106-7881

9GK63914

0K0706

NA

0R9297

275

r

2450

Rear

106-1554

9GK63914

0K0707

NA

3126 ATAAC HEUI Truck

0R8888

300

2200

Front

126-8641

1WM18136

2T9927

3126B ATAAC HEUI Truck

0R9961

300

2

2200

Front

154-1061

7AS76800

0K2258

3-Valve Cylinder Head

0R1048

230

5

2200

Front

154-1067

7AS76800

0K3043


0R1047

190

3,6

2300

Front

154-1064

7AS66992

0K3041


0R4855

300

4

2200

Front

177-1182

8YL22528

0K4027


0R4859

210

2200

Front

177-1178

8YL02056

0K4028


0R4879

190

6

2300

Front

177-1232

8YL20535

0K4029


0R9120

350

1

1800

Front

142-1995

9CK32702

0K0559

REHS0400

3176B ATAAC


5

REHS1034 1

Adaptable to other HP settings and exhaust brakes. See Special Instructions.

2

Adaptable to 250HP and 275HP ratings.

3

High performance.

4

Adaptable to 250, 275 and 330 HP ratings.

5

Adaptable to 210 high torque rating.

6

Adaptable to 175 and 210 @ 2400 RPM rating.

a

Standard transmission applications.

b

Automatic transmission applications.

r

The 170, 200, 215, 250, and 275 HP engines will readily adapt to standard transmission applications. The 185 HP requires separate arrangements because of the torque capacity of each transmission.

SELD0083-12 (11/02)

Technical Supplement

Part Number

Model

Engines and Short Blocks

HP

RPM

Sump


Ref. S/N



REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 (cont'd) 3208 NA****

0R0776(CA)

Truck

0R3231

f

0R0975

200

2800

Front

9N5834

32Y1

0T6008

210

2800

Front

9N5149

32Y8374

0T8453

SEHS8106 SEHS8107

175

2800

Front

9N5166

32Y8309

0T6010

SEHS8110

0R0976

175

2800

Front

9N6726

32Y68450

0T6010

SEHS8111

0R2818

210

2800

Rear

9N6700

51Z40493

8T8453

SEHS8108

0R2819

210

2800

Front

9N6699

51Z40493

0T8453

SEHS8109

0R2875

210

2600

Front

7C1552

51Z77054

0T8600

SEHS9063

3208 NA

0R1092

210

2800

Rear

1W0320

90N65275

0T6012

SEHS8533

IND, VEH,

0R1093

196

2600

Center

1W0336

90N65275

0T6013

SEHS8533

LT

0R1094

125

2400

Front

1W0348

90N65275

0T6014

SEHS8533

0R1095

175

2800

Rear

1W0327

90N65275

0T6015

SEHS8533

0R1098

164

2200

Front

1W0331

79V11350

0T6016

SEHS8533

0R1099

135

2000

Center

1W0332

79V12525

0T6017

SEHS8533

0R1777(LT)

117

2270

Rear

1W6926

79V14500

0T6869

SEHS8533

3208T****

0R1150

225

2600

Front

7W3301

2Z16511

0T5999

SEHS8581

Truck

0R1151(CA)

210

2600

Front

7W3302

2Z16511

0T6000

SEHS8581

0R1152

250

2600

Front

7W3300

2Z16511

0T6001

SEHS8581

0R1155

215

2200

Front

7W2911

2Z16045

0T6003

N/A

250

2600

Rear

9Y7054

2Z62506

2T5022

250

2600

Rear

2W8227

3Z04360

0T6002

0R3687 3208T IND

0R1154

d

SEHS8581

e

****

The only 3208 Remanufactured engines which can be used with an exhaust brake are 0R1152 and 0R3687.

d

When this engine, which contains a 3-ring piston, is used in place of a two ring engine application, dynamic vibration may occur. This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts is not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information.

e

0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T5467 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting And Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Information Plate, with the new information stamped on the new plate.

f

0R3231 replaces 0R0779 and contains 17.5:1 compression ratio pistons which reduce white smoke generated during cold start conditions. No single parts manual can be used to identify all the components in the new engine arrangement. However, all of the engine components except the required 7W3846 Piston Body Assembly and 7W3710 Fuel Nozzle can be obtained by using the parts manual for the 9N5149 Engine Arrangement. See Service Magazine February 25, 1991 for more details.

SELD0083-12 (11/02)

2


Part Number

Model


HP

RPM

Sump

New Arrangement Number Ref. S/N



REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 (cont’d) C-10 Truck

0R9665

370

1800

Front

160-2310

8YS04167

0K1589

C-10 Truck

10R1323

305

1800

Front

169-9488

3CS19334

0K4856

C-10 Truck

10R1351

305

1800

Front

169-9488

3CS19334

0K4856

C-12 Truck

0R9683

430

2100

Front

160-2312

9NS11742

0K1590

C-12 Truck

10R1410

430

1800

Front

169-9212

2KS27875

0K4971

3406 DIT IND

0R0697

325

2100

Center

4N2238

90U19600

0T5117

SEHS8153

3406 DITA

0R2519

400

2100

Rear

1W2434

92U56000

0T5122

SEHS8158

0R2547

310

1800

Rear

4W2297

92U56000

0T5627

SEHS8514

(JWAC) 3406B DITA

3

(JWAC)

UTN Crank

UTN Crank

0R1284

400

2100

Rear

4W3608

7FB22992

0T6722

SEHS8607**

0R1285

400

2100

Rear

4W3773

7FB22992

0T6722

SEHS8606***

0R1286 (CA) 400

2100

Rear

4W2818

7FB22992

0T6723

SEHS8607**

0R1287

350

1800

Rear

4W2815

7FB22992

0T6724

SEHS8607**

0R1288

350

1800

Rear

4W3771

7FB22992

0T6724

SEHS8606***

0R1289

310

1800

Rear

7W6015

7FB27261

0T6725

SEHS8607**

0R2425

425

2100

Rear

9Y2444

4MG03600

0T7830

SEHS8607**

0R4697

425

2000

Rear

4P1294

3ZJ36500

2T6922

N/A**

0R4696

425

2000

Front

4P1295

3ZJ36500

2T6922

N/A**

0R4698

350

1800

Front

4P1286

3ZJ36500

2T6923

N/A**

0R4699

350

1800

Rear

4P1285

3ZJ36500

2T6923

N/A**

3

0R4280

425

2000

Rear

4P1018

3ZJ42837

2T6922

N/A***

3

0R4516

400

2100

Rear

7C6843

6TB12551

0K0565

Industrial

3

0R8520 0R8325

375/435 375/435

1800 1800

Front Rear

131-3668 130-9622

5EK83000 5EK83000

2T8994/2T8995

N/A

3406E DITA ATAAC

0R8699 0R8700

550 550

2100 2100

Front Rear

132-6027 132-6084

6TS02940 6TS02940

2T9580 2T9580

NA

C-15 Truck

10R1360

475

2100

Rear

180-2191

6NZ46719

0K4646

UTN Crank

C-15 Truck

10R1322

475

2100

Rear

180-2191

6NZ46719

0K4646

3406B DITA (ATAAC) 2

3406C DITA (ATAAC)

3406C DITA (ATAAC) 3406C DITA (JWAC) IND. 3406E DITA (ATAAC) Truck

2T8994/2T8995

**

Built for Freightliner, Kenworth, Peterbilt, etc. Engine is mounted vertically and turbo is mid-mounted. Ford applications require changing flywheel housing and turbo piping.

***

Built for Ford configurations. Engine is mounted in a slanted position and turbo is in a low mount position. Use in other brands of engines usually requires changing the flywheel housing and turbo piping.

2

Includes wide bearing crankshaft and improved top ring cooling.

3

Includes wide bearing crankshaft.

Note: Four additional engine arrangements are also available on an MAO basis for the AUSTRALIAN marketplace:

0R2849

350 Hp 3406B JWAC truck engine (new arrangement 9E1935)

0R2851

400 Hp 3406B JWAC truck engine (new arrangement 9E1936)

0R8319

425 Hp 3406C ATAAC truck engine (new arrangment 7E1848)

0R9346

475Hp 3406E ATAAC truck engine (new arrangement 128-5403)

SELD0083-12 (11/02)

3


Model

Part Number


HP

RPM

New Arrangement Number Ref. S/N

Sump

Performance Application Specifications Information

REMANUFACTURED MACHINE ENGINES SPECIFICATIONS — 3116, 3208, 3408, 3412 3116 DIT

g

0R4426

170

2200

Large

106-1757

(31 Liter)

106-1758

4TF11926

2T-6320

950F 950F II Certified Emissions

SEHS9802

3116 DITA

0R8760

180

2200

Large 112-9039 Drain Front

98Z18486

2T9699

3208T VEH

0R3289

187

2300

Front

1W4702

79V23738

2T5582

613C

3408 DIT

0R9970

410

2200

Rear

2W0988

48W41432

0K1575

988B

0R7314

401

1900

Front

105-6573

48W41327

0K2341

D9N

0R2785

475

2000

Front

2W0769

48W36725

0K3467

769C D10N

3412 DIT

3408E

3412E

g

0R7315

557

1900

Front

105-6574

73W17573

0K2343

0R7339

755

2200

Front

130-1248

73W18258

0K2378

992D

0R7340

735

2200

Front

IN4400

73W17225

0K2377

992C

0R7445

458

2000

Rear

143-0029

99C05865

0K2524

988F

0R7446

443

1900

Front

139-3287

99C05864

0K2525

D9R

0R3966

510

2000

Front

131-4876

99C07048

0K3471

769D/771D

0R7542

613

1900

Front

115-7641

80M03376

0K2538

D10R

0R3968

682

2000

Front

1W0773

73W17225

0K3971

773B

For earlier 950's, order 7E9912 gov. cont. assembly to facilitate linkage hook-up.

SELD0083-12 (11/02)

4


Engine Model

Short Block Part Number


Piston Body Part Number

Comp. Ratio

Block Design

Bare Block Part Number

Engine S/N

Horsepower / Vehicle Model

95B

225 Hp

REMANUFACTURED SHORT BLOCKS 1160/3160 DI

0R0653

9L7737

17

—

9N2138

9L9319 3116 Bare Block

0R3317

3116

0R4430

3116 DIT ATAAC

1

98M

N/A

HEUI Compatible

See note 1 7E2482

4P1549 & 107-7545 (2 piece)

16.7

Dual Jets

0R4881

7E3428

17.5

Single Jets

2W9746

0R4882

107-7563

17

Single Jets

2W9746

0R8716

6I4248 & 107-7791 (2-Piece)

16.0

Dual Jets

7E2482

0R9121

105-1720 & 1077791 (2-Piece)

18.0

Dual Jets

7E2482

4KG

0R9122

7E1298

15.5

Single Jets

2W9746

0R4947

4P1549 & 6I1210 (2 Piece)

16

Dual Jets

101-3242 7E2482

0R3311

7E3578 & 115-4124

16.5

Single Jets

2W9746

7SF, 2BK

0R3313

6I1144

17

Single Jets

2W9746

2BK, 9GK

4P1550

18

Single Jets

2W9746

2BK, 9GK

Dual Jets

7E2482

8WL

0R3314

Marine & other applications.

7SF, 2BK

101-4495 3116 ATAAC HEUI

0R9422

107-7852 & 1077791

17.1

3126B Bare Block

0R8943

N/A

N/A

3126 ATAAC HEUI

0R8936

1 13-6119 & 1154083 (2-Piece)

16.0

Single Jets

141-8283

1WM

3126

10R1060

144-3444 & 187-

16

Single Jets

129-1165

55K

275 HP

See Note 2

Challenger 55

1513 (2 Piece) 3126 Marine

0R9957

164-6556 & 115-

4083

(2 Piece)

15

Dual Jets

129-1165

8NM

3126B

0R9964

150-4621

16

Single Jet

129-1165

7AS

175 to 210 HP

115-4083 (2 piece) 3204 PC

0R4890

177-7498

16

Single Jet

129-1165

8YL

175 to 210 HP

0R0724

6N4221

17

W/O Jets

2W8953*

45V1-17165

D3, 910, 931

*

Short Block Part Numbers.

1

Repair for block part numbers 7C3346, 101-3242, 101-4496, 129-1094, 149-5401. HEUI compatability guaranteed.

2

Repair for block part numbers 105-1713, 126-5923, 129-1097. Use with two valve or three valve heads.

SELD0083-12 (11/02)

5


Engine Model




Comp. Ratio

Block Design


Engine S/N


REMANUFACTURED SHORT BLOCKS (cont'd) 3204 DI

0R0725

7C1146

17

2W8418

W/O Jets

2W8954*

45V17166-

(4N0100)

D3B, 910

8N5536 0R0727

7C1146

931, 931B 17

2W8418

3204 DIT

0R3592

7E4729

D3,

W/O Jets

2W4227*

45V32894-UP

D3B, 910

45V29936Up** 10X1-Up**

943, D4C 943

6DC1-Up**

3204 IND

7EB1-Up**

3204 IND

10X1-Up

953

45V29936-Up

215, D4B/H

6I2772*

3PCI-Up

215B,

7N5147

2TB1-Up

(7N8600)

16.5

931B, IT12

W/Jets

2W2024*

(7N8600)

2W7902

8N9190*

926, 916, IT18, IT28 D3BSA, 3204 IND

8N9191* 3208 DI

0R0936

7C0893

18.2

W/O Jets

9N5669

1W5798 2W8412 1W5792

0R0778

32Y8309-Up

175 Hp & Lower

51Z1-Up

175 & Lower

90 N1-Up 16.5

W/O Jets

9N5190

2W4831

40S

210 Hp & up

32Y 51Z 90N

0R2076 3208 DIT

g

0R1153

7W3846

17.5

W/O Jets

9N3758

1W5792

16.5

W/Jets

2W1864

75V

Marine

90N1-Up

210 HP

g

2Z (CA)

250 Hp & up

01Z

Marine to 375 HP***

2W9741

2Z

225 Hp & Below

2W4831 9Y5559 0R3038

1W5792

16.5

W/O Jets

7W3846

17.5

W/O Jets

2W8033

79V, 51Z

7E4729

16.5

W/Jets

9N6356

2Z

15.5

W/Jets

7E0035 9N6356

01Z

2W4831 9Y5559 0R1157 0R3686

j

9Y6773 0R8519

101-0812

Marine & other applications

g

For 0R1777, 0R2819, 0R3231 and 0R2875 engine applications.

j

When this engine is used in place of a two ring engine application, dynamic vibration may occur. This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts is not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information. 0R3686 is the correct Short Block for all engine arrangements except the 7E0425 and 101-3714 engine arrangements.

*

Short Block Part Numbers.

**

4N0094 Oil Pump Rotor must be used on these S/N ranges.

***

The crankshaft gear needs to be changed to the design from the original engine for marine applications.

SELD0083-12 (11/02)

6


Engine Model




Comp. Ratio

Block Design



Engine S/N

REMANUFACTURED SHORT BLOCKS (cont'd) 3208 Off-Road 0R9811 Certified

118-2285

16.5

W/Jets

7E0035

03Z

3304 PC

9N5249

17.5

Counterbore

2P8774

78P1-47086

0R2077

0R2078

9N5250

2B1-11012

8N3180

4B1-17148

8N3182

5B1-2364

9N5250

17.5

Spacer Plate

1N3574

8N3180

Ag chemical & lift truck applications

78P47087-Up 2B11013-Up

8N3182

4B17149-Up 5B2365-Up

h

3304 DI (Low Hp)

0R2079

1W6757 129-0358

h

3304 DI (High Hp) 3304 DI (Low Hp)

15

Spacer Plate

1N3574

0R2080

8N3102 129-0338

15

Spacer Plate

1N3574

0R4948

164-6560

16

Spacer Plate

1N3574

3304 DI

10R0889

168-4531

16

Spacer Plate

1N3564

3306 PC

0R3258

9N5250, 8N3180, 8N3182

17.5

Counterbore

2P6560

0R3259

9N5250, 8N3180, 8N3182

17.5

Spacer Plate

7N8016

9N5403

17.5

Counterbore

2P6560

3306

0R2554

i

PCT/TA

9N1302

All Direct Injection All Direct Injection

07Z, 09Z

515, 525, 527

3N1-79762, 49V 66D1-26831

(High HP)

67D1-2863 76R1-3473 0R2555

i

9N5403

17.5

9N1302

Spacer Plate

7N8016

3N79763-Up

D7G

3N79763-Up

235

3N79763-Up

528

3N79763-Up

571G, 572G

3N79763-Up 66D26832-Up

627B, 637D, 639D i

76R3474-Up 67D2864-Up 3N79763-Up

D5B

3N79763-Up

D6C

3N79763-Up

12G, 14G, 140G

3N79763-Up

814, 815, 816

3N79763-Up

966C

3N79763-Up

977L

h

For DI engines, determine piston in engine and select appropriate short block.

i

These short blocks use Keystone piston rings and should not be used in low Hp applications.

SELD0083-12 (11/02)

7


Engine Model




Comp. Ratio

Block Design


Engine S/N


REMANUFACTURED SHORT BLOCKS (cont’d) 3306 DIT (High Hp)

0R2556

i

8N3102

15

Spacer Plate

8N5286

129-0338

3306 DIT

3306 DIT

0R4949

0R2557

164-6560

1W6757

16

15

Spacer Plate

Spacer Plate

8N5286

8N5286

129-0358

8Z16129-Up

D7G

8Z1-Up

235

8Z977-Up

528

8Z7769-Up

615

8Z7808-Up

627B, 637D,

639D

8Z3945-Up

814B, 815B,

816B

8Z1731-Up

966D

8Z7479-Up

973

64Z

Industrial

84Z

Marine

85Z

Gen

Set

64Z29960-Up

Industrial

85Z14644-Up

Gen Set

1NS00554

Marine

6NC17902-Up

Machine

8Z446-Up

D5B

8Z1848-Up

D6D

8Z1827-Up

D6D

8Z1842-Up

D6D

8Z1-Up

12G, 140G

64Z 3306

0R3044

9Y8217

0R9205

6I2650

*

16

Spacer Plate

8N5286

63Z

Truck

17

Spacer Plate

8N5286

7RJ, 9TL

Truck

8N5286

7RJ, 9TL

Truck

115-2982

8YS

Truck

0R9206

107-3565

17

Spacer Plate

C-10

0R9661

133-7048 & 1012042 (2 piece)

16

—

C-12

0R9680

144-2948 & 1618416 (2 piece)

16

115-2983

9NS

Truck

0R8209

161-8416&111-2669

16

115-2983

1YN

Truck MY 96/97

(2 piece) i

These short blocks use Keystone piston rings and should not be used in low Hp applications.

*

See Service Magazine (Aug. 29, 1988). Article title - White Smoke Reduction.

SELD0083-12 (11/02)

8


Engine Model




Comp. Ratio

Block Design


Engine S/N


REMANUFACTURED SHORT BLOCKS (cont'd) 3406A PC

0R0715

k

3406A DI

0R2545

k

7N3633

15

—

4N2257

8N1606

14.5

—

2W6039

14.5

—

2W6039

92U-90U

All PC Applications

1W8901 1W9372 9Y4004 3406B DI

0R4812

8N1606

7FB1-27301

All Hp

1W8901

7FB27302-99999

Above 310 Hp

1W9372

4MG1-3599

Above 310 Hp

9Y4004

3406 B Non-truck: Except • 400 HP Excavator

3406B

0R4815

ATAAC

7C3406

15.2

—

2W6039

9Y9889

4MG3600-70271

Above 310 Hp Mech.

4MG70272-Up

Above 310 Hp Mech.

(Except : 425 Mech. @ 2100 RPM & 460 Hp) 8TC1413-8791 8TC8792-Up

Above 310 Hp PEEC Above 310 HP PEEC (Except 350 Hp)

0R4816

7E0539

15.2

—

2W6039

1Y0589 0R4817 0R4813

7E8885 7W3668

15.6

—

15.2

—

8N1607

15.6

—

2W0865

350 Mech. & PEEC

8TC08792

425 Mech. 310 Mech.

4P2098

4MG83945-Up

7E9432

3ZJ583-Up

2W6039

7FB27302-99999

310 Hp and below Mech.

4MG1-3599


8TC1-1412

350 Hp and below PEEC

4MG3600-Up


8TC1413-Up

310 Hp and below PEEC

9Y3116

0R4814

4MG3945

2W6039

9Y7212 k

Some 0R0715 and 0R2545 Remanufactured Short Blocks may require a new fuel injection pump housing when used in 3406 engines built before 1975. The 0R0715 and 0R2545 Remanufactured Short Blocks may be built with either a 7N1200 or 8N9265 block casting. If the 8N9265 casting is used, the short block will not work with a 4N0812 Fuel Injection Pump Housing Assembly. This is because the oil drain seal ring used with this housing will not properly seal the oil drain hole in the block. If this situation occurs, the fuel injection pump housing can be changed or a remanufactured short block with the 7N1200 block casting may be located. See Service Magazine August 31, 1992 (SEPD0124) for more information. Using the 0R715 in early 3406A applications will require some additional parts to ensure proper operation. Please refer to S.M. Article dated September 27, 1993 for details.

SELD0083-12 (11/02)

9


Engine Model




Comp. Ratio

Block Design



Engine S/N

REMANUFACTURED SHORT BLOCKS (cont'd) 3406 B/C

0R3811

n

7E0292

15.6

—

ATAAC 3406C

3406E

4P2098

3ZJ582-Up

7E9432

2EK179-Up, 4CK

310-425 Mech. & PEEC

0R9392

116-8154

15.9

—

108-3912

Various

Various

0R4282

101-0016

16.4

—

108-3912

3ZJ30055

425/415

3ZJ31976

350/330

3ZJ37235

310/285

3ZJ38058

400

3ZJ39763

350 350-425 Hp; 1994, 1995, 1996 Mechanical 980G, 583, D8N, D8R, 824G, 825G, 826G

0R7698

150-6223 & 1300241 (2-Piece)

16.00

—

108-3912

8PN

0R7943

168-4540 & 1300241 (2-Piece)

15.9

—

108-3912

41Z

0R8323

149-5566 & 1300241 (2-Piece)

16.25

—

136-7329

5EK

475 - 550 Hp

0R9207

135-2837 & 1300241 (2-Piece)

16.25

—

136-7329

5EK

355 - 410 Hp

0R9208

7C2888 & 130-0241 (2-Piece)

16.25

—

136-7329

5EK

435 - 475 Hp

0R1096

180-7352 & 1326663 (2-Piece)

16.6

—

137-8466

ILW

355 - 550 Hp

0R4767

158-0446 & 139-5800 (2-Piece)

16

—

137-8466

5DS, 1MM

600 Hp

0R8385

132-6663 & 1765744 (2-Piece)

16

—

137-8466

41Z,9BR,9NN

D8R,980G,D350E,

0R4761

158-0446 & 1342256 (2-Piece)

16

10R-1511

180-7352 & 1326663

10R0885

145-6744&132-6663

D400E,824G,825G, IND —

137-8466

7RC,3LW

988G,836G,834G

16.6

137-8466

2WS

435-550 Hp

16.6

155-0057

6NZ

Truck 435-550 HP

16.6

155-0740

7CZ

575-600 HP

385B,5090B,IND

(2-Piece) C-15

(2 piece) C-16

10R1506

139-8500 & 1580446 (2-Piece)

n

Large piston pin and bore, high ring and wide crankshaft.

SELD0083-12 (11/02)

10



NOTE: THE FOLLOWING IS NOT A COMPLETE REFERENCE OF ALL REMAN ENGINE APPLICATIONS.

NOR IS IT NECESSARILY A DIRECT ONE-FOR-ONE CROSS

REFERENCE. THUS, USE THIS SECTION AS A STARTING POINT ONLY. REFER TO TMI (TECHNICAL MARKETING INFORMATION) TO BEST DETERMINE REMAN ENGINE APPLICABILITY FOR THE PRODUCTION ENGINE IN QUESTION.

SELD0083-12 (11/02)

11


Year


H.P.


Engine

Short Block

Year

3116 ENGINES*


H.P.

Engine

Short Block

3116 ENGINES* (cont’d)

90

7E0814

165

0R3325

0R3311

91

4P2815

215

0R3327

0R3313

90

7E0815

165

0R3325

0R3311

91

4P2816

215

0R3327

0R3313

90

7E0816

165

0R3325

0R3311

91

4P2817

215

0R3327

0R3313

90

7E0817

185

0R3326

0R3311

91

4P2818

185

0R3380

0R3314

90

7E0818

185

0R3326

0R3311

91

4P2819

185

0R3380

0R3314

90

7E0819

185

0R3326

0R3311

91

4P2822

170

0R3325

0R3314

90

7E0822

215

0R3327

0R3312

91

4P2823

170

PR3325

0R3314

90

7E0823

250

0R3533

0R3312

91

4P2824

170

0R3325

0R3314

90

7E0824

250

0R3533

0R4947

91

4P2825

250

0R3533

0R3312

90

7E0825

250

0R3533

0R3312

91

4P2826

250

0R3533

0R3312

90

7E1084

185

0R3380

0R3311

91

4P2827

250

0R3533

0R3312

90

7E1085

185

0R3380

0R3311

91

4P2828

215

0R3327

0R3313

90

7E1086

185

0R3380

0R3311

91

4P2829

215

0R3327

0R3313

91

7E2310

185

0R3326

0R3314

91

4P2830

215

0R3327

0R3313

91

7E2311

215

0R3327

0R3313

91

4P2831

170

0R3325

0R3314

90

7E2312

250

0R3533

0R3312

91

4P2832

185

0R3380

0R3314

90

7E4216

165

0R3325

0R3311

91

4P2833

185

0R3380

0R3314

90

7E4217

165

0R3325

0R3311

91

4P2834

170

0R3325

0R3314

90

7E4218

165

0R3325

0R3311

91

4P2835

170

0R3325

0R3314

90

7E4219

215

0R3327

0R3312

91

4P2836

185

0R3380

0R3314

90

7E4220

215

0R3327

0R3312

90

4P2868

215

0R3327

0R3312

90

7E4221

215

0R3327

0R3312

91

4P3300

185

0R3380

0R3314

90

7E4222

215

0R3327

0R3312

91

4P3301

250

0R3533

0R3312

90

7E4223

250

0R3533

0R3312

90

4P3303

250

0R3533

0R3312

90

7E4224

250

0R3533

0R3312

90

4P3371

170

0R3325

0R3311

91

7E9905

250

0R3533

0R3312

90

4P3372

170

0R3325

0R3311

91

7E9956

215

0R3327

0R3313

90

4P3373

170

0R3325

0R3311

90

7E9957

250

0R3533

0R3312

90

4P3374

170

0R3325

0R3311

91

6I0101

170

0R3325

0R3314

90

4P3375

170

0R3325

0R3311

91

6I0633

215

0R3327

0R3313

90

4P3376

170

0R3325

0R3311

91

6I0634

250

0R3533

0R3312

91

4P3655

250

0R3533

0R3312

91

6I1372

170

0R3325

0R3314

91

4P3656

215

0R3327

0R3313

91

4P0002

170

0R3325

0R3314

91

4P3657

250

0R3533

0R4947

90

4P0546

185

0R3380

0R3311

91

4P3658

215

0R3327

0R3313

90

4P0552

215

0R3327

0R3312

90

4P3659

185

0R3326

0R3311

91

4P1533

170

0R3325

0R3314

90

4P3833

215

0R3327

0R3312

91

4P1535

185

0R3326

0R3314

91

4P4210

185

0R3326

0R3314

91

4P1536

215

0R3327

0R3313

90

4P4268

185

0R3326

0R3311

91

4P1537

250

0R3533

0R3312

90

4P4269

185

0R3380

0R3311

91

4P2108

215

0R3327

0R3313

90

4P4270

185

0R3326

0R3311

91

4P2109

185

0R3380

0R3314

90

4P4271

185

0R3380

0R3311

91

4P2724

170

0R3325

0R3314

91

4P5076

215

0R3327

0R3313

91

4P2812

250

0R3533

0R3312

90

4P5214

215

0R3327

0R3312

91

4P2813

250

0R3533

0R3312

91

4P2814

250

0R3533

0R3312

NOTE: The 170, 215 and 250 HP engines will readily adapt to standard transmission applications. The 185 HP requires separate arrangements because of the torque capacity of each transmission.

SELD0083-12 (11/02)

12


Year


90

4P5215

170

90

4P5216

91

H.P.


Engine

Remanufactured Short Block Part Number

Short Block

Cat Arrangement

0R3325

0R3311

1N5938

0R0653

215

0R3327

0R3312

2N0218

0R0653

4P6692

215

0R3327

0R3313

2N2528

0R0653

91

4P6693

170

0R3325

0R3314

2N2758

0R0653

90

4P7154

170

0R3325

0R3311

2N4948

0R0653

90

4P7155

170

0R3325

0R3311

2N6688

0R0653

90

4P7156

215

0R3327

0R3312

2N6788

0R0653

91

4P7157

170

0R3325

0R3314

2N8498

0R0653

91

4P7158

170

0R3325

0R3314

2N8508

0R0653

91

4P7160

185

0R3380

0R3314

2N8518

0R0653

91

4P7161

185

0R3380

0R3314

2N8528

0R0653

91

4P7162

185

0R3380

0R3314

2N8538

0R0653

91

4P7163

185

0R3380

0R3314

2N8548

0R0653

91

4P7164

185

0R3326

0R3314

2N8618

0R0653

91

4P7166

215

0R3327

0R3313

3N0918

0R0653

91

4P7167

215

0R3327

0R3313

3N1288

0R0653

91

4P7452

215

0R3327

0R3313

3N3010

0R0653

91

4P8560

215

0R3327

0R3313

3N3328

0R0653

91

4P8906

250

0R3533

0R3312

3N3918

0R0653

91

4P9847

215

0R3327

0R3313

4N3848

0R0653

91

4P9848

185

0R3380

0R3314

4N4710

0R0653

91

4Q7573

215

0R3327

0R3313

4N6758

0R0653

90

9Y8280

185

0R3380

0R3311

4N8635

0R0653

91

9Z6766

215

0R3327

0R3313

9S3053

0R0653

91

9Z6767

185

0R3326

0R3314

91

9Z6768

250

0R3533

0R3312

3116 ENGINES* (cont’d)

3160 ENGINES

NOTE: The 170, 215 and 250 HP engines will readily adapt to standard transmission applications. The 185 HP requires separate arrangements because of the torque capacity of each transmission.

SELD0083-12 (11/02)

13


Cat Arrangement

Remanufactured Engine Part Number



Cat Arrangement

0R2875

0R2076

7C1553

0R2875

0R2076

7C1554

0R2875

0R2076

7C1561

0R2875

0R2076

7C1562

0R2875

0R2076

7C1563

0R2875

0R2076

7C1634

0R2875

0R2076

7C1635

0R2875

0R2076

7C1636

0R2875

0R2076

7C1637

0R2875

0R2076

7C1638

0R2875

0R2076

7C1639

0R2875

0R2076

7C1640

0R2875

0R2076

7C2301

0R2875

0R2076

7C2302

0R2875

0R2076

7C2305

0R2875

0R2076

7C2306

0R2875

0R2076

7C2570

0R2875

0R2076

7C2571

0R2875

0R2076

7C2572

0R2875

0R2076

7C2573

0R2875

0R2076

7C2574

0R2875

0R2076

7C2576

0R2875

0R2076

7C2577

0R2875

0R2076

7C3665

0R2875

0R2076

7C5634

0R2875

0R2076

7C5635

0R2875

0R2076

7C5636

0R2875

0R2076

7C5637

0R2875

0R2076

7C5638

0R2875

0R2076

7C8809

0R2875

0R2076

7C8816

0R2875

0R2076

7C8831

0R2875

0R2076

7C8832

0R2875

0R2076

7C8839

0R2875

0R2076

7C8844

0R2875

0R2076

7C8849

0R2875

0R2076

9L6082

0R2819

0R0778

9L6260

0R0975

0R0778

9N0381

0R2818

0R0778*

9N0383

0R0975

0R0778

9N0384

0R2819

0R0778

9N0386

0R2818

0R0778*

9N0387

0R0975

0R0778

9N0388

0R2819

0R0778

SELD0083-12 (11/02)


3208 NATURALLY ASPIRATED TRUCK ENGINE (cont’d)

3208 NATURALLY ASPIRATED TRUCK ENGINE 7C1552


9N0391

0R3231

0R0778

9N0392

0R0975

0R0778

9N0393

0R3231

0R0778

9N0394

0R0975

0R0778

9N0395

0R3231

0R0778

9N1341

0R0975

0R0778

9N1848

0R0975

0R0778

9N1855

0R3231

0R0778

9N1887

0R3231

0R0778

9N1888

0R2818

0R0778*

9N1889

0R0975

0R0778

9N2029

0R0975

0R0778

9N2030

0R3231

0R0778

9N2062

0R3231

0R0778

9N2301

0R0975

0R0778

9N2302

0R3231

0R0778

9N2305

0R0975

0R0778

9N2306

0R3231

0R0778

9N2331

0R3231

0R0778

9N2368

0R3231

0R0778

9N2383

0R0975

0R0778

9N2405

0R0776

0R0778

9N2473

0R0975

0R0778

9N2474

0R2819

0R0778

9N2599

0R2818

0R0778*

9N2817

0R0776

0R0778

9N2818

0R0776

0R0778

9N2819

0R0776

0R0778

9N2820

0R0776

0R0778

9N2821

0R0776

0R0778

9N2822

0R0776

0R0778

9N3087

0R0975

0R0778

9N3102

0R0975

0R0778

9N3103

0R2819

0R0778

9N3108

0R0776

0R0778

9N3109

0R0776

0R0778

9N3129

0R0975

0R0778

9N3130

0R2818

0R0778*

9N3311

0R2819

0R0778

9N3322

0R0776

0R0778

9N3361

0R0975

0R0778

9N3737

0R3231

0R0778

9N3745

0R3231

0R0778

9N3748

0R3231

0R0778

*

14

May elect 0R2076 (17.5:1 compression ratio).


Cat Arrangement




Cat Arrangement





9N3749

0R0975

0R0778

9N3750

0R2819

0R0778

if S/N below

9N3766

0R0975

0R0778

32Y8309

9N3767

0R3231

0R0778

0R0936

9N3769

0R3231

0R0778

if S/N above

9N3772

0R2819

0R0778

9N3780

0R0975

0R0778

9N5167

0R3231

0R0778

9N3781

0R0975

0R0778

9N5168

0R2818

0R0778

9N3782

0R0975

0R0778

9N5169

0R0776

0R0778

9N3783

0R0975

0R0778

9N5170

0R0776

0R0778

9N3784

0R2819

0R0778

9N5171

0R0776

0R0778

9N3785

0R2818

0R0778*

9N5172

0R0776

0R0778

9N3786

0R0776

0R0778

9N5174

0R3231

0R0778

9N3787

0R0776

0R0778

9N5175

0R3231

0R0778

9N3788

0R0776

0R0778

9N3789

0R0776

0R0778

9N5183 9N5184

0R0776 0R0975

0R0778 0R0936

9N5006

0R0975

0R0778

9N5185

0R0975

0R0936

9N5007

0R2819

0R0778

9N5247

0R0776

0R0778

9N5008

0R2819

0R0778

9N5751

0R0776

0R0778

9N5140

0R0975

0R0936

9N5752

0R0776

0R0778

9N5141

PR3231

0R0778

9N5831

0R3231

0R0778

9N5142

0R0975

0R0936

9N5832

0R3231

0R0778

9N5143

0R3231

0R0778

9N5834

0R0776

0R0778

9N5149

0R3231

0R0778

9N5835

0R0776

0R0778

9N5150

0R0776

0R0778

9N6134

0R0776

0R0778

9N5151

0R3231

0R0778

9N6135

0R3231

0R0778

9N5152

0R3231

0R0778

9N6323

0R0776

0R0778

9N5153

0R0975

0R0936

9N6345

0R0776

0R0778

9N5154

0R3231

0R0778

9N6346

0R0776

0R0778

9N5155

0R0776

0R0778

9N6349

0R0975

0R0936

9N5156

0R0975

0R0936

9N6351

0R0975

0R0936

9N5157

0R3231

0R0778

9N6352

0R0776

0R0778

9N5158

0R3231

0R0778

9N6353

0R0776

0R0778

0R0778

9N6354

0R3231

0R0778

0R0936

9N6361

0R0975

0R0936

0R0936

9N6362

0R3231

0R0778

0R3231

0R0778

9N5159 9N5160 9N5161

0R0776 0R0975 0R0975

9N5166

0R0975

0R0778

32Y8308

9N5162

0R3231

0R0778

9N6371

9N5163

0R3231

0R0778

9N6424

0R0975

0R0936

9N5164

0R0975

0R0936

9N6425

0R3231

0R0778

9N5165

0R0975

0R0936

9N6426

0R0776

0R0778

9N6511

0R0975

0R0936

9N6512

0R3231

0R0778

9N6513

0R0776

0R0778

*

SELD0083-12 (11/02)

15



Cat Arrangement




Cat Arrangement





9N6514

0R0776

0R0936

9N6730

0R0776

0R0778

9N6625

0R0975

0R0936

9N6731

0R0776

0R0778

9N6627

0R3231

0R0778

9N6732

0R0776

0R0778

9N6639

N/A

0R0778

9N6733

0R0776

0R0778

9N6686

0R2819

0R0778*

9N6734

0R2819

0R0778*

9N6687

0R2819

0R0778*

9N6735

0R2819

0R0778*

9N6689

0R2819

0R0778*

9N6736

0R2819

0R0778*

9N6690

0R2818

0R0778*

9N6737

0R0976

0R0936

9N6691

0R0976

0R0936

9N6739

0R0976

0R0936

9N6692

0R0976

0R0936

9N6740

0R0976

0R0936

9N6693

0R0776

0R0778

9N6742

0R0776

0R0778

9N6694

0R0776

0R0778

9N6743

0R0776

0R0778

9N6695

0R0776

0R0778

9N6744

0R0776

0R0778

9N6696

0R0776

0R0778

9N6745

0R0776

0R0778

9N6698

0R2818

0R0778

9N6746

0R2819

0R0778*

9N6699

0R2819

0R0778*

9N6747

0R2819

0R0778*

9N6700

0R2818

0R0778*

1W5158

0R0976

0R0936

9N6701

0R2819

0R0778*

1W5343

0R0976

0R0778

9N6703

0R2818

0R0778*

1W7685

0R0976

0R0936

9N6704

0R2819

0R0778*

1W7686

0R2819

0R0778*

9N6705

0R0976

0R0936

2W4952

0R2819

0R0778*

9N6706

0R2819

0R0778*

2W4953

0R2818

0R0778*

9N6707

0R2818

0R0778*

2W4954

0R2819

0R0778*

9N6708

0R0976

0R0936

2W4955

0R2819

0R0778*

9N6709

0R0976

0R0936

2W4956

0R2819

0R0778*

9N6710

0R0976

0R0936

2W4957

0R2818

0R0778*

9N6711

0R0976

0R0936

2W4958

0R0976

0R0936

9N6713

0R0776

0R0778

2W4959

0R0976

0R0936

9N6714

0R0776

0R0778

2W4960

0R0976

0R0936

9N6715

0R0776

0R0778

2W4961

0R0976

0R0936

9N6716

0R0776

0R0776

2W4962

0R0776

0R0778

9N6717

0R0776

0R0776

2W4963

0R0776

0R0778

9N6718

0R2819

0R0778*

2W4964

0R0776

0R0778

9N6719

0R0976

0R0936

2W4965

0R0776

0R0778

9N6720

0R0976

0R0936

2W4966

0R0776

0R0778

9N6721

0R2819

0R0778*

2W4967

0R0776

0R0778

9N6722

0R2819

0R0778*

2W8177

0R2819

0R0778*

9N6723

0R2819

0R0778*

4W2623

0R0976

0R0936

9N6724

0R0976

0R0936

4W2853

0R2819

0R0778*

9N6725

0R0976

0R0936

4W6513

0R2819

0R0778*

9N6726

0R0976

0R0936

4W6514

0R2819

0R0778*

9N6727

0R0976

0R0936

4W6516

0R0976

0R0936

9N6728

0R0976

0R0936

4W6517

0R0776

0R0778

9N6729

0R0776

0R0778

*

SELD0083-12 (11/02)

16



Cat Arrangement




Cat Arrangement




3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES

4W6518

0R0776

0R0778

4N5518

0R1095

0R0778

4W7000

0R0776

0R0778

4N5855

0R1092

0R0778

4W7301

0R0776

0R0778

4N8857

0R1093

0R0778

4W7302

0R0776

0R0778

4N8931

0R1099

0R0778

4W7303**

0R0776

0R0936

4N8932

0R1093

0R0778

4W7304**

0R0776

0R0936

4N8933

0R1092

0R0778

4W7305

0R0776

0R0778

4N8934

0R1095

0R0778

4W7306**

0R0776

0R0936

4N8935

0R1098

0R0778

4W7307

0R2819

0R0778*

4N8936

0R1092

0R0778

4W7308

0R2818

0R0778*

4N8939

0R1099

0R0936

4W7309

0R0976

0R0936

4N8940

0R1093

0R0778

4W7311

0R0776

0R0778

4N8973

0R1093

0R0778

4W7312

0R0776

0R0778

4N9011

0R1098

0R0778

4W7313

0R0776

0R0778

4N9012

0R1092

0R0778

4W7315**

0R0776

0R0936

4N9089

0R1092

0R0778

7W2660

0R0976

0R0936

4N9090

0R1092

0R0778

7W2661

0R0976

0R0936

4N9091

0R1093

0R0778

7W2662

0R0976

0R0936

4N9092

0R1093

0R0778

7W2663

0R0976

0R0936

4N9093

0R1095

0R0778

7W2900

0R0976

0R0936

6N0225

0R1098

0R0778

7W2901

0R0976

0R0936

6N0379

0R1095

0R0778

7W2902

0R0976

0R0936

6N0380

0R1095

0R0778

7W2903

0R0976

0R0936

6N0382

0R1095

0R0778

7W2904

0R0976

0R0936

6N0780

0R1099

0R0936

7W2905

0R0976

0R0936

6N0785

0R1098

0R0778

7W2908

0R2819

0R0778*

6N1205

0R1095

0R0778

7W2909

0R2818

0R0778*

6N2369

0R1095

0R0778

7W2910

0R2819

0R0778*

6N2892

0R1092

0R0778

7W3001

0R0976

0R0936

6N2893

0R1098

0R0778

7W4040

0R2819

0R0778*

6N2894

0R1092

0R0778

7W4042

0R0976

0R0936

6N2895

0R1092

0R0778

7W4043

0R0976

0R0936

6N2896

0R1095

0R0778

7W4044

0R0976

0R0936

6N2897

0R1095

0R0778

7W5204

0R2819

0R0778*

6N2898

0R1095

0R0778

7W5205

0R2819

0R0778*

6N2899

0R1093

0R0778

7W6082

0R0976

0R0936

6N2900

0R1093

0R0778

7W8485

0R0976

0R0936

6N2901

0R1093

0R0778

9Y7709

0R2875

0R2076

6N2902

0R1093

0R0778

9Y9706

0R2875

0R2076

6N2903

0R1777

0R2076

6N2904

0R1095

0R0778

*


***

** New engine arrangement is 175 HP @ 2600 RPM — Replacement engine is 200 HP @ 2800. Refer to “OT” information charts to reset engine to 200 HP @ 2600 RPM.

SELD0083-12 (11/02)

17

0R1108 comes with a 12V solenoid. A 24V solenoid should be used.


Cat Arrangement




Cat Arrangement

3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont'd)



3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont’d)

6N3006

0R1093

0R0778

8N1014

0R1095

0R0778

6N3007

0R1092

0R0778

8N1015

0R1095

0R0778

6N3008

0R1092

0R0778

8N1016

0R1092

0R0778

6N3009

0R1093

0R0778

8N1017

0R1093

0R0778

6N3010

0R1095

0R0778

8N1018

0R1092

0R0778

6N3011

0R1098

0R0778

8N1019

0R1092

0R0778

6N3012

0R1099

0R0936

8N1020

0R1093

0R0778

6N3013

0R1095

0R0778

8N1021

0R1095

0R0778

6N3014

0R1098

0R0778

8N1022

0R1094

0R0778

6N3015

0R1099

0R0936

8N1023

0R1099

0R0936

6N3631

0R1092

0R0778

8N1024

0R1095

0R0778

6N3740

0R1098

0R0778

8N1025

0R1094

0R0778

6N4594

0R1092

0R0778

8N1026

0R1099

0R0936

6N5219

0R1092

0R0778

8N1029

0R1092

0R0778

6N5781

0R1092

0R0778

8N1030

0R1092

0R0778

6N5284

0R1092

0R0778

8N1031

0R1093

0R0778

6N6285

0R1095

0R0778

8N1032

0R1095

0R0778

6N6286

0R1092

0R0778

8N1033

0R1092

0R0778

6N6561

0R1092

0R0778

8N1035

0R1092

0R0778

6N7273

0R1098

0R0778

8N1036

0R1092

0R0778

7N1643

0R1099

0R0936

8N2039

0R1092

0R0778

7N3063

0R1095

0R0778

8N2948

0R1095

0R0778

7N3064

0R1092

0R0778

8N4537

0R1092

0R0778

7N3286

0R1095

0R0778

8N4540

0R1095

0R0778

7N3287

0R1092

0R0778

8N4541

0R1092

0R0778

7N3289

0R1093

0R0778

8N4542

0R1092

0R0778

7N3290

0R1095

0R0778

8N4543

0R1092

0R0778

7N3291

0R1092

0R0778

8N4544

0R1092

0R0778

7N3292

0R1095

0R0778

8N4545

0R1092

0R0778

7N3293

0R1092

0R0778

8N7976

0R1092

0R0778

7N3295

0R1093

0R0778

8N9665

0R1094

0R0778

7N3774

0R1092

0R0778

8N9666

0R1095

0R0778

7N3775

0R1093

0R0778

8N9667

0R1095

0R0936

7N3776

0R1095

0R0778

8N9669

0R1094

0R0778

7N3777

0R1092

0R0778

8N9670

0R1094

0R0778

7N4776

0R1092

0R0778

8N9671

0R1095

0R0778

7N6487

0R1092

0R0778

8N9672

0R1094

0R0778

7N7830

0R1092

0R0778

1W0318

0R1092

0R0778

7N7830

0R1092

0R0778

1W0319

0R1092

0R0778

8N1009

0R1092

0R0778

1W0320

0R1092

0R0778

8N1010

0R1094

0R0778

1W0321

0R1092

0R0778

8N1011

0R1098

0R0778

1W0322

0R1093

0R0778

8N1013

0R1099

0R0778

1W0323

0R1093

0R0778

SELD0083-12 (11/02)

18


Cat Arrangement




Cat Arrangement

3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont’d)



3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE

1W0324

0R1092

0R0778

7C5640

0R1155

0R3038

1W0325

0R1094

0R0936

7C5642

0R1155

0R3038

1W0326

0R1095

0R0936

7C6471

0R1155

0R3038

1W0327

0R1095

0R0936

7C6472

0R1155

0R3038

1W0328

0R1095

0R0936

7C6473

0R1155

0R3038

1W0329

0R1095

0R0936

7C6474

0R1155

0R3038

1W0330

0R1099

0R0936

7C6475

0R1155

0R3038

1W0331

0R1098

0R0778

7C6478

0R1155

0R3038

1W0332

0R1099

0R0936

7C6479

0R1155

0R3038

1W0334

0R1092

0R0778

7C6642

0R1155

0R3038

1W0335

0R1092

0R0778

7C8805

0R1155

0R3038

1W0336

0R1093

0R0778

7C8807

0R1155

0R3038

1W0337

0R1094

0R0778

7C8811

0R1155

0R3038

1W0339

0R1095

0R0936

7C8812

0R1155

0R3038

1W0340

0R1095

0R0936

7C8822

0R1155

0R3038

1W0341

0R1094

0R0936

7C8823

0R1155

0R3038

1W0343

0R1094

0R0936

7C8833

0R1155

0R3038

1W0344

0R1095

0R0936

7C8838

0R1155

0R3038

1W0345

0R1094

0R0936

7C8842

0R1155

0R3038

1W0346

0R1099

0R0936

7C8847

0R1155

0R3038

1W0348

0R1094

0R0936

8N4046

0R1154*

0R1153

1W0351

0R1092

0R0778

8N4300

0R1155

1W0353

0R1095

0R0936

8N7094

0R1154*

0R1153

1W0354

0R1092

0R0778

8N7095

0R1154*

0R1153

1W0355

0R1092

0R0778

8N7122

0R1154*

0R1153

1W0357

0R1095

0R0778

9N5460

0R1152

0R1153

1W1167

0R1095

0R0936

9N5996

0R1150**

0R1153

1W1607

0R1095

0R0936

9N5997

0R1150**

0R1153

1W6925

0R1777

0R2076

1W6926

0R1777

0R2076

1W7527

0R1095

0R0936

1W7528

0R1092

0R0778

2W7842

0R1092

0R0778

2W8613

0R1092

0R0778

4W0858

0R1092

0R0778

4W0859

0R1092

0R0778

*

0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T4617 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift Trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting and Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Engine Information Plate, with the new information stamped on the new plate.

** 0R1150 should not be reset above 225 horsepower. If 250 horsepower engine is required, use 0R1152.

SELD0083-12 (11/02)

19


Cat Arrangement




Cat Arrangement

3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE (cont’d)



3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE (cont’d)

9N5998

0R1152

0R1153

4W8973

0R1152

0R1153

9N6479

0R1150**

0R1153

4W9003

0R1154*

0R1153

9N6482

0R1154*

0R1153

9N6484

0R1150**

0R1153

7W2659 7W2664

0R1155 0R1150**

0R1153

1W6715

0R1151

0R1157

7W2665

0R1150**

0R1153

1W7467

0R1150**

0R1153

7W2906

0R1151

0R1157

1W7468

0R1152

0R1153

7W2907

0R1151

0R1157

1W7469

0R1151

0R1157

7W2911

0R1155

0R3038

1W7470

0R1150**

0R1153

1W7471

0R1151

0R1157

7W2912 7W3002

0R1155 0R1151

0R1157

1W7472

0R1152

0R1153

7W3003

0R1151

0R1157

1W7497

0R1150**

0R1153

1W7498

0R1152

0R1153

1W8699

0R1154*

0R1153

7W3004 7W3005 7W3203

0R1155 0R1155 0R1155

0R3038

1W9808

0R1152

0R1153

7W3300

0R1152

0R1153

1W9809

0R1150**

0R1153

7W3301

0R1150**

0R1153

2W0675

0R1151

0R1157

7W3302

0R1151

0R1157

2W0676

0R1150**

0R1153

7W3303

0R1152

0R1153

0R1150**

0R1153

2W1125

0R1150**

0R1153

7W3304

2W2416

0R1151

0R1157

2W4948

0R1151

0R1157

7W4046 7W4147

0R1155 0R1152

0R1153

2W4949

0R1150**

0R1153

7W5652*

0R1151

N/A

2W4950

0R1151

0R1157

7W5653*

0R1151

N/A

2W4951

0R1150**

0R1153

7W5656*

0R1151

N/A

2W5178

0R1151

0R1157

7W5657*

0R1151

N/A

2W5179

0R1151

0R1157

7W5658

0R1151

0R1157

2W5180

0R1150**

0R1153

7W5659*

0R1151

N/A

2W5181

0R1150**

0R1153

7W8921

0R1155

2W5182

0R1152

0R1153

2W8178

0R1150**

0R1153

2W8217

0R1152

0R1153

2W8218

0R1152

0R1153

2W8219

0R1154*

0R1153

2W8227

0R1154*

0R1153

2W8612

0R1154*

0R1153

2W9125

0R1154*

0R1153

4W0604

0R1151

0R1157

4W1988

0R1152

0R1153

4W2123

0R1152

0R1153

4W2854

0R1150**

0R1153

4W3975

0R1151

0R1157

4W5370

0R1155

4W6740

0R1155

4W0860

0R1154*

SELD0083-12 (11/02)

*

0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T4617 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift Trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting and Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Engine Information Plate, with the new information stamped on the new plate.

** 0R1150 should not be reset above 225 horsepower. If 250 horsepower engine is required, use 0R1152.

0R1153

20


Cat Arrangement




3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE (cont’d) 7W8922

0R1150**

0R1153

7W8923

0R1150**

0R1153

7W8924

0R1152

0R1153

7W9386

0R1150**

0R1153

7W9387

0R1150**

0R1153

7W9388

0R1152

0R1153

9Y7049

0R3687***

0R3686

9Y7050

0R3687***

0R3686

9Y7051

0R3687***

0R3686

9Y7052

0R3687***

0R3686

9Y7053

0R3687***

0R3686

9Y7054

0R3687***

0R3686

9Y7055

0R3687***

0R3686

9Y7056

0R3687***

0R3686

9Y8188

0R3687***

0R3686

9Y9275

0R3687***

0R3686

9Y9276

0R3687***

0R3686

9Y9277

0R3687***

0R3686

9Y9278

0R3687***

0R3686

9Y9279

0R3687***

0R3686

9Y9280

0R3687***

0R3686

9Y9281

0R3687***

0R3686

9Y9282

0R3687***

0R3686

9Y9283

0R3687***

0R3686

9Y9284

0R3687***

0R3686

9Y9285

0R3687***

0R3686

9Y9866

0R3687***

0R3686

9Y9867

0R3687***

0R3686

9Y9868

0R3687***

0R3686

9Y9869

0R3687***

0R3686

9Y9870

0R3687***

0R3686

9Y9871

0R3687***

0R3686

**

0R1150 should not be reset above 225 horsepower. If 250 horsepower engine is required, use 0R1152.

***

When this engine is used in place of a two-ring engine application, dynamic vibration may occur. This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts are not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information.

SELD0083-12 (11/02)

21


Engines and Short Blocks undersize. The information plate on the side of the block will indicate whether or not the block was lined bored and the journal size of the crankshaft.

3406 ENGINES Remanufactured 3406 Engines are available in 7 basic configurations: 1.

3406 DITA JWAC (Jacket Water Aftercooled) Truck

2.

3406 DIT Industrial

3.

3406B DITA JWAC Truck

4.

3406B DITA ATAAC (Air to Air Aftercooled) Truck

5.

3406C DITA ATAAC Truck

6.

3406C DITA JWAC Industrial

7.

3406E DITA ATAAC Truck

Parts for long blocks and short blocks can be found by using the parts book for the engine that was repaired. The statements above about line bore and crankshaft journal size also apply to the short block and long block. Also see "Remanufacture Information" plate on the reman part.

TRUCK: 3406 DIRECT INJECTION How to use this chart: The “Cat Arrangement” column lists the new arrangements that were originally manufactured by Caterpillar. Some have precombustion chambers, and some are direct injection. All of the Remanufactured Engines offered are direct injection and can be used in place of both PC and DI engines. If only a Remanufactured Short Block is required, an 0R0715 block must be used in a PC engine or an 0R2545 block must be used in a DI engine. The dot indicates that special instructions are provided to assist in the installation. Although conversions from a non-aftercooled (DIT) to an aftercooled (DITA) engine configuration and vice versa are usually possible, special instructions on doing this are not currently available.

The following cross-reference charts serve as a guide to determine the remanufactured engine for each new engine application. The offering for 3406 engines is somewhat limited, and customers should take into account the configuration of the engine being replaced. Chassis design may restrict the installation of a DITA engine in place of a DIT or PCT. In these instances, the customer should use a remanufactured long block or short block and components.

Remanufactured 3406 Truck Engines do not include the Brakesaver even though some Brakesaver Engine arrangements are referenced. Additional parts and labor may be required to adapt the remanufactured engine to Brakesaver applications.

DIRECT INJECTION 3406 Engines

The offering for 3406B Jacket Water Aftercooled (JWAC) engines is fairly complete; most 3406B arrangements are listed in the cross-reference.

Cat Arrangement 9E0050 9E0054 9E0061 9E0236 9E0320 9E0325 9E0328 9E0387 9E0389 9E0416 9E0427 9E0428 9E0443 9E0496 9E0497 9E0622 9E0632 9N0001 9N0002 9N0006 9N2900 9N3290 9N3291 9N3292

Customers can upgrade from a 3406 to a 3406B for a slight upgrade charge. Special instructions for upgrading are not available so chassis and engine configuration should be reviewed before attempting an upgrade. A general rule to remember is that the 3406B Engines built to a Freightliner, Kenworth, Peterbilt Arrangement are installed in a vertical position and have a middle mount turbocharger, while the Ford Arrangements are installed in a slant position and have a low mount turbocharger.

Identifying and Ordering Replacement Parts for Remanufactured Engines, Long Blocks, and Short Blocks Replacement parts for a remanufactured engine may be ordered by using the corresponding new engine arrangement. The corresponding new engine arrangement is stamped on either the engine block or valve cover identification plate. The parts needed can be found in the appropriate parts book or by a consist breakdown using TMI. The reference serial number of the reman engine will indicate the vintage of the engine to determine changes related to serial number breaks. The notes in SELD0083 will further define what improvements may be built into the engine that were not in the new engine originally. New parts are directly interchangeable unless the block has been line bored or the crankshaft machined

SELD0083-12 (11/02)

22

0R2547 310 DITA

0R2519 400 DITA •

• • • • • • • • • • • • • • • • • • • • • • •

Remanufactured Short Block Part Number 0R2545 0R2545 0R2545 0R2545 0R2545 0R0715 0R2545 0R0715 0R2545 0R0715 0R0715 0R2545 0R0715 0R2545 0R2545 0R2545 0R2545 0R2545 0R0715 0R0715 0R2545 0R2545 0R2545 0R2545



DIRECT INJECTION 3406 Engines (cont’d) Cat Arrangement

0R2547 310 DITA

9N3293 9N3800 9N3802 9N3805 9N3806 9N3807 9N3808 9N3811 9N3812 9N3814 9N3817

0R2519 400 DITA

• • • • • • • • • • •

DIRECT INJECTION 3406 Engines (cont’d)


Cat Arrangement

0R2547 310 DITA

0R2519 400 DITA


0R2545 0R2545 0R0715 0R0715 0R2545 0R2545 0R2545 0R2545 0R0715 0R2545 0R2545

9N6268*

0R2545

9N6269*

0R2545

9N6271* 9N6457

0R2545 •

9N6458 9N6459

0R2545 •

•

9N6460 9N6462 9N6464

•

9N6465

•

0R2545 0R2545

•

0R2545

•

0R2545 0R2545 0R2545

9N3818

•

0R2545

9N6467*

9N3819

•

0R2545

1W2432

•

0R2545

0R2545

1W2434

•

0R2545

0R2545

1W2436

•

0R2545

0R2545

1W2439

•

0R2545

•

0R2545

9N3820 9N3821

• •

9N3822

•

0R2545

9N3824

•

0R2545

1W2440

9N3825

•

0R2545

1W2441

9N3940

•

0R0715

1W2443

•

0R2545

9N3944

•

0R2545

1W2446

•

0R2545

0R2545

1W4996

•

0R2545

0R0715

1W5997

•

0R2545

0R2545

1W7295

•

0R2545

0R2545

1W7698

•

0R2545

0R0715

1W7945

•

0R2545

•

0R2545

1W7946

•

0R2545

•

9N3951

•

9N5502

•

9N5505

•

9N5507

•

9N5513

•

9N5516

•

0R2545

0R2545

1W7947

•

0R2545

9N6193

•

0R2545

1W7948

•

0R2545

9N6195

•

0R2545

1W7949

•

0R2545

0R2545

1W7950

•

0R2545

0R2545

1W7951

•

0R2545

1W7954

•

0R2545

0R2545

1W7955

•

0R2545

0R2545

1W7956

•

0R2545

•

0R2545 0R2545

9N5523

9N6196 9N6197 9N6198 9N6199 9N6200

• • • • •

0R2545

9N6201

•

0R2545

1W7958

9N6202

•

0R2545

1W7959

•

9N6203

•

0R2545

1W9701

• •

0R2545

0R2545

9N6204

•

0R2545

1W9702

9N6212

•

0R2545

1W9704

•

0R2545

0R2545

1W9845

•

0R2545

0R2545

1W9846

•

0R2545

0R2545

2W3471

•

0R2545

0R2545

2W3473

•

0R2545

0R2545

4W2297

•

0R2545

9N6265

0R2545

9N6267*

0R2545

4W2298 • 0R2545 * These are California Arrangements. 0R2545 short block

9N6214 9N6254

• •

9N6255 9N6257 9N6258

SELD0083-12 (11/02)

• • •

can be used or use 0R1286 Remanufactured 3406B California Arrangement.

23



TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines Cat Arrangement 7C0467 7C0468 7C2110 7C3197 7C3198 7C3199 7C3200 7C3201 7C3202 7C3203 7C3204 7C3205 7C3207 7C3368 7C3678 7C3679 7C3680 7C3681 7C3682 7C3683 7C3684 7C3685 7C3686 7C3688 7C4007 4W2007 4W2353 4W2354 4W2355 4W2814 4W2815 4W2816 4W2818 4W3607 4W3608 4W3712 4W3713 4W3769 4W3770 4W3771 4W3772 4W3773 4W3774 4W3775 4W4017 4W4025 4W4026 4W4045 4W4046 4W4047

0R1284 400 HP

0R1285 400 HP

0R1286* 400 HP

0R1287 350 HP

0R1289 310 HP •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

*

0R1286 is a California arrangement.

**

S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.

SELD0083-12 (11/02)

0R1288 350 HP

24

Short Block ** 0R1291 ** 0R1291 0R1291 ** 0R1291 ** 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 ** ** ** 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 ** 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 ** 0R1291 0R1291 ** 0R1291



TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (cont’d) Cat Arrangement 4W4102 4W4104 4W4105 4W4106 4W4108 4W4109 4W4110 4W4111 4W4165 4W4166 4W4167 4W4168 4W7645 4W7646 4W9054 4W9291 4W9802 7W0047 7W0048 7W0132 7W0248 7W0437 7W0627 7W0866 7W1292 7W1297 7W1369 7W1422 7W1423 7W1424 7W1425 7W1426 7W1755 7W1906 7W1996 7W2187 7W2427 7W3147 7W3341 7W3432 7W3433 7W3636 7W3637 7W3644 7W3932 7W4202 7W4209 7W4220 7W4222

0R1284 400 HP

0R1285 400 HP

0R1286* 400 HP

0R1287 350 HP

0R1289 310 HP •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

7W5011

•

*


**


SELD0083-12 (11/02)

0R1288 350 HP

25

Short Block ** 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 ** ** ** 0R1291 ** 0R1291 0R1291 ** ** 0R1291 0R1291 0R1291 ** 0R1291 ** ** 0R1291 ** ** 0R1291 0R1291 ** ** 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291



TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (cont’d) Cat Arrangement 7W5014 7W5015 7W5016 7W5017 7W5021 7W5022 7W5023 7W5024 7W5027 7W5029 7W5171 7W5500 7W5502 7W5504 7W5505 7W5506 7W5507 7W5513 7W5515 7W5755 7W5807 7W6008 7W6009 7W6010 7W6011 7W6012 7W6013 7W6014 7W6015 7W6016 7W6017 7W6018 7W6019 7W6020 7W6021 7W6022 7W6023 7W6024 7W6025 7W6026 7W6027 7W6028 7W6029 7W6127 7W6128 7W6341 7W6342 7W6688 7W6910 7W6911

0R1284 400 HP

0R1285 400 HP

0R1286* 400 HP

0R1287 350 HP

0R1289 310 HP •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • •

*


**


SELD0083-12 (11/02)

0R1288 350 HP

26

Short Block ** 0R1291 ** 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** 0R1291



TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (cont’d) Cat Arrangement

0R1284 400 HP

0R1285 400 HP

0R1286* 400 HP

0R1287 350 HP

7W7161 7W7348 7W7384

•

7W7385

•

7W7396

0R1291

0R1291

•

•

** 0R1291

• •

** 0R1291

•

7W8849

0R1291 0R1291 0R1291

7W8976

•

0R1291

•

0R1291

7W9181

• •

** 0R1291

7W9228

•

7W9229 7W9230

•

•

7W8847

7W9227

**

•

7W7398

7W8977

•

•

7W8848

Short Block **

0R1291

7W7395

7W7399

0R1289 310 HP

•

7W7187

7W7397

0R1288 350 HP

0R1291 •

•

** 0R1291

7W9231

•

7W9232

0R1291 •

7W9233

•

** 0R1291

7W9234

•

0R1291

7W9235

•

0R1291

7W9236

•

0R1291

7W9237

•

0R1291

7W9238

•

0R1291

7W9239

•

**

7W9240

•

**

7W9378

•

**

7W9411

•

**

7W9483

•

**

7W9751

•

7W9752

•

7W9753

•

*


**


SELD0083-12 (11/02)

** 0R1291

27

**



TRUCK: 3406 AIR-TO-AIR AFTERCOOLED TRUCK: 3406C (ATAAC) (cont’d)

TRUCK: 3406C (ATAAC) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP

0R4696 425 HP

0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP

0R4699 350 HP (Rear Sump)

7C0135

•

7C3213

•

7C0136

•

7C3214

•

7C0137

•

7C3216

•

7C0139

•

7C3217

•

7C0140

•

7C3367

•

•

7C3370

•

•

7C3620

•

•

7C3621

•

7C0142 7C0143 7C0144 7C0147

0R4696 425 HP

7C3622

•

7C0148

•

•

7C3623

•

7C0149

•

7C3624

•

7C0150

•

7C3625

•

7C0151

•

7C3675

•

7C3676

•

7C0152

•

7C0153

7C3677

•

7C0154

•

•

7C3754

•

7C0155

•

7C3755

•

7C0156

•

7C3756

•

7C0157

•


7C3757

•

7C0158

•

7C3893

•

7C0165

•

7C4278

•

7C0166

•

7C4279

•

7C0167

7C4280

•

7C0168

7C4339

•

7C0169

• •

7C4584

•

•

7C0170

•

7C4585

7C0171

•

7C4848

•

7C0173

•

7C4849

•

7C0175

•

7C4851

•

7C0176

•

7C4852

•

7C0177

•

7C4987

7C0178

•

7C4988

7C0179

•

•

• •

7C5557

• •

7C0180

•

7C5558

7C0181

•

7C5559

•

7C0745

•

7C5560

•

7C0746

•

7C5820

7C3049 7C3050 7C3051

• •

•

7C5822

•

7C6023

•

7C3211

•

7C6041

7C3212

•

7C6042

SELD0083-12 (11/02)

•

7C5821

28

• • •



TRUCK: 3406C (ATAAC) (cont’d) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP

0R4696 425 HP

7C6158

TRUCK: 3406C (ATAAC) (cont’d) 0R4699 350 HP (Rear Sump)


•

7C6159

•

7C6210

•

7C7109

•

7C7112

•

7C7169

•

7C6415

•

7C7170

•

7C6416

•

7C7171

• •

7C6417

•

7C7617

7C6418

•

7C7621

7C6419

•

7C7622

7C6421

•

7C7623

7C6603

•

7C7645

•

0R4696 425 HP

• • •

7C6632

•

7C7646

•

7C6635

•

7C7647

•

7C6636

•

7C7648

•

7C6637

•

7C7649

•

7C6643

•

7C7650

•

7C6677

•

7C7651

•

7C6678

•

7C7652

•

7C6679

•

7C7653

•

7C7654

•

7C7659

•

7C6680 7C6681

• •

7C6682 7C6683

•

7C7660

•

7C6684

•

7C7804 •

•

7C7805

•

7C6685

•

7C7927

•

7C6686

•

7C8183

•

7C7038

•

7C8184

•

7C8185

• •

7C7039

•

7C7040

•

7C8186

7C7041

•

7C9429

•

7C7042

•

7C9430

•

7C7043 7C7044

•

7C9431

•

•

7C9432

•

7C7098

•

7C9433

•

7C7099

•

7C9434

•

7C7100

•

7C9438

•

7C7101

•

7C9439

•

7C7102

•

7C9440

•

7C7103

•

7C9441

7C7104

•

7C9442

7C7105

•

7C9443

• •

7C7106

•

7C9444

7C7107

•

7C9445

7C7108

•

7C9508 7C9509

SELD0083-12 (11/02)

29


• •

• • •



TRUCK: 3406C (ATAAC) (cont’d) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP 7C9510

0R4696 425 HP



•

7C9512

•

7E2162

•

7E2165

•

7C9513

•

7E2174

7C9514

•

7E2217

7C9515

•

7E2361

7C9516

•

7C9517

•

•

•

7E4924

•

7E5231

•

• •

7C9519 7C9520

•

7E4787

7C9518

•

7E6132

•

7C9521

•

7E7314

•

7E0834

•

7E7682

•

7E0835

•

7E8515

•

7E0895

•

7E9502

7E1802

•

7E9923

7E2021

•

4P0694

7E2023

•

4P0695

7E2024

•

4P0696

7E2026

•

4P0749

•

4P0754

•

4P0761

•

7E2027 7E2028

• •


•

7E2393

•

0R4696 425 HP

• • • • •

7E2029

•

4P0764

•

7E2032

•

4P0765

•

4P0768

•

4P0769

•

4P0770

•

7E2033

•

7E2034 7E2037

• •

7E2038

•

4P0771

7E2044

•

4P0772

•

4P0773

•

7E2045

•

•

7E2046

•

4P0777

•

7E2048

•

4P0778

•

4P0779

•

7E2049

•

7E2051

•

4P0780

7E2053

•

4P0783

7E2055

•

7E2059 7E2060

4P0789

•

7E2123 7E2124

4P0788 •

7E2061

• •

4P0791

•

•

4P0792

•

•

4P0793

•

•

7E2125

• •

4P0794 •

4P0795

• •

7E2127

•

4P0796

•

7E2129

•

4P0797

•

7E2161

•

4P0798

SELD0083-12 (11/02)

30

•




0R4696 425 HP



4P0800

•

9Y2323

4P0801

•

9Y2328

4P0802

•

9Y2329

4P0803

•

9Y2330

4P0805

•

9Y2331

4P0822

•

9Y2332

4P0823

•

9Y2333

4P0824 4P0825

• •

4P0826

•

• • • • • •

9Y2334

•

9Y2335

•

9Y2336

• •

•

9Y2337

4P0829

•

9Y2338

4P0838

•

9Y2345

•

•

4P0839

•

9Y2346

•

4P1069

•

9Y2347

•

4P1070

•

9Y2348

•

•

4P1304

•

4P2088

•


•

4P0827

4P1303

0R4696 425 HP

9Y2353

•

9Y2354

•

9Y2355

•

4P2089

•

9Y2356

•

4P2695

•

9Y2357

•

4P2696

•

9Y2358

4P3364

•

9Y2359

•

4P4484

•

•

9Y2360

•

9Y0188

•

9Y2361

•

9Y0331

•

9Y2362

•

9Y0332

•

9Y2363

•

9Y0603

•

9Y2364

9Y1290

•

9Y2371

•

9Y1302

•

9Y2372

•

9Y1303

•

9Y2373

•

9Y2374

• •

9Y2140

•

•

9Y2309

•

9Y2375

9Y2310

•

9Y2376

•

9Y2311

•

9Y2377

•

9Y2312

•

9Y2378

•

9Y2313

•

9Y2379

•

9Y2316

•

9Y2380

•

9Y2317

•

9Y2381

•

9Y2318

•

9Y2382

9Y2319

•

9Y2384

• •

9Y2320

•

9Y2397

•

9Y2321

•

9Y2398

•

9Y2399

•

9Y2322

SELD0083-12 (11/02)

•

31




0R4696 425 HP


Cat Arrangement

0R4698 350 HP 0R4697 (Front Sump) 425 HP

9Y2400

•

9Y2450

9Y2401

•

9Y2451

•

•

9Y2402


•

9Y2452

•

9Y2404

•

9Y2453

•

9Y2405

•

9Y2454

•

9Y2406

•

9Y2455

9Y2407

•

9Y2456

•

9Y2408

•

9Y2457

•

•

9Y2458

9Y2409

0R4696 425 HP

•

•

9Y2413

•

9Y2459

9Y2414

•

9Y2460

•

•

9Y2415

•

9Y2461

•

9Y2416

•

9Y2462

•

9Y2418

•

9Y2463

•

9Y2419

•

9Y2464

•

9Y2420

•

9Y2490

9Y2421

•

9Y2491

•

9Y2493

9Y2422 9Y2423

•

9Y2494

9Y2424

•

9Y2495

9Y2425

•

9Y2496

9Y2426

•

9Y2497

9Y2427

•

9Y2498

9Y2428

•

9Y2499

• • • • • • • • •

9Y2429

•

9Y2500

9Y2430

•

9Y2503

•

9Y2431

9Y2504

•

9Y2432

•

9Y2505

•

9Y2433

•

9Y2506

•

9Y2434

•

•

•

9Y2435 9Y2436

• •

9Y2437 9Y2438

• •

9Y2439

•

9Y2440

•

9Y2441

•

9Y2507

•

9Y2508

•

9Y2509

•

9Y2510

•

9Y2511

•

9Y2512

•

9Y2513

•

9Y2514

•

9Y2442

•

9Y2521

9Y2443

•

9Y2522

9Y2445

•

9Y2446

9Y2523 •

•

9Y2524

9Y2447

•

9Y2525

9Y2448

•

9Y2526

9Y2449

•

9Y2527

SELD0083-12 (11/02)

• •

32

• • • •




0R4696 425 HP

9Y2528 9Y2529



•

9Y6256

• •

9Y2531 9Y2533

9Y7340 •

•

9Y7342

9Y2535

•

9Y7344

110 Slant Engine

• •

9Y7341

9Y2534 9Y2536

•

9Y6258

•

•

• • •

9Y7527

•

•

9Y7528

•

9Y7529

• •

9Y2539

•

9Y7530

9Y2540

•

9Y7531

9Y2542

•

9Y7532

9Y2543

•

9Y7533

0R4699 350 HP (Rear Sump) •

9Y6257

9Y2530

0R4696 425 HP

• • •

9Y2544

•

9Y7534

•

9Y2545

•

9Y7535

•

9Y2546

•

9Y7536

•

9Y2547

•

9Y7537

•

9Y2551

•

9Y7538

•

9Y2552

•

9Y7539

•

9Y2556

•

9Y7540

9Y2558

•

9Y7541

9Y2559

•

9Y7542

9Y2560

•

• •

9Y7543

9Y5239 9Y5510

•

•

•

9Y7544

•

•

9Y7545

•

9Y5606

•

9Y7546

•

9Y5745

•

9Y7547

•

9Y7884

•

9Y6055

•

9Y6056

•

9Y7886

•

9Y6165

•

9Y8065

9Y6195

•

9Y8066

•

9Y6196

•

9Y8715

• •

9Y6197

•

9Y8716

9Y6199

•

9Y8717

9Y6247

•

9Y6248 9Y6249

• •

9Y6250

•

9Y6251

•

9Y6252 9Y6253

•

9Y6255

SELD0083-12 (11/02)

•

9Y8791

•

9Y8792

•

9Y8793

•

9Y8794

•

9Y8790

•

9Y9180

•

9Y6254

•

9Y9181 •

9Y9520

•

9Y9523

33

• • • •




0R4696 425 HP

TRUCK: 3406E (ATAAC) 0R4699 350 HP (Rear Sump)

Cat Arrangement

9Y9526

•

131-3668

9Y9527

•

141-4224

9Y9528 969573

•

TRUCK: 3406E (ATAAC)

9Y9581

•

132-6027

0R8700 550 HP (Rear)

•

132-6084

•

9Y9964

•

9Y9965

•

9Y9966

0R8699 550 HP (Front )

Cat Arrangement

•

9Y9962

SELD0083-12 (11/02)

•

• •

9Y9967

0R8325 375/435 HP (Rear Sump)

•

9Y9575 9Y9582

0R8520 375/435 HP (Front Sump)

• INDUSTRIAL: 3406 DIRECT INJECTION

• •

34

Cat Arrangement

Remanufactured Engines 0R0697 325 DIT


4N2238

•

0R2545

6N9954

•

0R2545



INSTALLATION TIPS FOR NON-STANDARD ENGINES The following are comments on installing reman engines in applications for which the reference engine was not originally designed. Installation under these circumstances can be greatly aided by comparing the consist of the reman engine with the consist of the engine being replaced. Reman engines are configured from a production engine that was designed to be installed in a particular OEM chassis. Reman engines may be installed in chassis other than what they were originally configured for if certain engine groups affecting chassis interface are modified or exchanged between the engines. The following is a list of reman engine models and the chassis the reference engine was designed to match: REMAN ENGINE 3116 3126 3126B 3176B 3208NA 3208T C-10 C-12 3406

CHASSIS GM Freightliner Freightliner Freightliner Ford, GM, IHC Ford Freightliner Freightliner Freightliner

The engine groups needing possible modification or exchange may include flywheel housing, exhaust manifolds, water lines, oil lines, fuel lines, air inlet, exhaust location, and oil sump location. Refer to engine spec sheets to determine if the engine being installed will cause chassis modifications due to increased height or width. Using a reman engine to replace an engine with different aspiration, mechanical control versus electronic control, or a different engine model can be accomplished in some cases. The following table contains possible exchanges with comments regarding written guidelines, parts compatibility, changes to chassis interfaces, and other considerations. The table is not intended to completely describe all the concerns that may be encountered in an installation.

SELD0083-12 (11/02)

35


ORIGINAL ENGINE


REMAN REPLACEMENT

COMMENTS

3208NA

3208T

Change to inlet and exhaust line size and location. Possible cooling system changes.

3116 MUI

3116 HEUI

Extensive changes to the chassis to accommodate the electronic engine. Very difficult and costly.

3116 HEUI

3126

No significant differences externally in the engines. Not true for upgrade to 3126B.

3126

3126B

Changes required to the air and exhaust piping due to the crossflow head on 3126B. No adapter for the wiring harness. Check radiator and aftercooler capacity.

3176

3176B

See REHS0400 for wiring harness adaptability. Check radiator and aftercooler core capacity.

3176/3176B

C-10

See REHS0400 for wiring harness adaptability. Check radiator and aftercooler core capacity. Most brackets for belt driven accessories can not be exchanged. May require relocation of water and fuel lines.

3406B

3406C

JWAC

ATAAC

Requires changes to the intake exhaust air piping. An air to air aftercooler of the correct size will need to be installed. The radiator capability may be affected by installation of the aftercooler core and a possible engine power change.

3406

3406E

Requires changes to the intake and exhaust piping to accommodate possible differences between air to air and jacket water aftercooling. Use conversion wire harness 6I3168 to convert 3406B PEEC to 3406C PEEC, 1007765 to convert 3406C PEEC to 3406E and both to convert 3406B PEEC to 3406E.

3406E

Requires changes to the intake and exhaust piping to accommodate possible differences between air to air and jacket water aftercooling. Use conversion wiring harnesses as indicated previously. Requires change to a throttle pedal with electronic control and installation of a check engine light for display of faults detected by the ECM. Assure that aftercooler and radiator capacity is adequate. Driveline compatibility is a consideration if rating changes are involved.

PEEC

3406 Mechanical

SELD0083-12 (11/02)

36



The following concerns should be addressed with any conversion: 1. Radiator and aftercoolers will need to be properly sized and located to assure correct engine performance. Old radiators should be cleaned. 2. The driveline must be compatible with the conversion engine rating and performance characteristics. 3. Air piping, exhaust piping, oil lines, water lines, fan drive and accessory drives may need to be modified. Some components may not be able to be exchanged between engines and must be purchased separately. 4. Fuel supply and return line size is a concern when converting from mechanical to unit injected engines due to the larger volume of fuel circulated by the unit injected engines. It is the responsibility of the engine installer to determine additional costs in parts and labor that may be incurred with any of the engine installations shown. Caterpillar Reman is not responsible for additional costs for parts or labor.

SELD0083-12 (11/02)

37


SELD0083-12 (11/02)


38


SELD0083-12 (11/02)


39


SELD0083-12 (11/02) © 2002 Caterpillar Inc.


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