BPVC-VIII-1-2017, Division 1 of Section VIII provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating a presiones int…Descripción completa
BPVC-VIII-1-2017, Division 1 of Section VIII provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating a presiones internas o...
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STRENGTH CALCULATION
Doc No.
#REF!
Item No.
#REF!
SPECIFICATION SHEET
Page
DESIGN & TEST DATA
Rev
3 #REF!
ASME Sec VIII Div 1, 2004 ed ed
1 Code 2 Regu Regula lati tion on 3 4
Design Pressure
Internal
7
Operating Pressure
Internal
p si
(
kPaG
)
347 ºF
(
175 ºC
)
64.01 psi
(
441.30 kPaG
)
p si
(
-4
10 Radiog Radiograp raphy hy
12
)
257 ºF
9 Min. Design Metal Temperature
Joint Efficiency
608.01 kPaG
External
8 Op Operating Temperature
11
(
External
5 Design Temperature 6
88.18 psi
t or r
(
125 ºC
#REF!
) )
-20 ºC
#REF!
Spot Shell
0.85
Head
0.85
13 Co Corrosion Allowance
0.118 in in
3 mm
14 MAW P on the Name Plate
0 p si
(
0.00 kPaG
)
15 Hydrostatic Test Pressure
Full W ater psi
(
kPaG
)
16 Pneumatic Test Pressure
p si
(
kPaG
)
17 Post Weld Heat Treatment Treatment
18 Material
Max Allowable Tensile Stress (at design temperature)
19
Shell
SA-240-304
20,000 ps psi
(
137,895.14 kP kPaG
)
20
Head
SA-240-304
20,000 ps psi
(
137,895.14 kP kPaG
)
STRENGTH CALCULATION
Doc No.
#REF!
Item No.
#REF!
SPECIFICATION SHEET
Page
Static Head Calculation (UG-22(b))
Rev
4 #REF!
STRENGTH CALCULATION
Doc No.
#REF!
Item No.
#REF!
SPECIFICATION SHEET
Page
THICKNESS OF SHELL UNDER INTERNAL PRESSURE [ug-27]
5
Rev
#REF!
CYLINDRICAL SHELL [UG-27(c)(1)]
CYLINDRICAL SHELL [UG-27(c)(1)]
P 0.385 S(s)E or tr R/2
P 0.385 S(s)E or tr R/2 PR tr = 2 S(s) E + 0.4 P
tr =
PR S(s) E - 0.6 P PART : SHELL
1 Static Head 2
Ph
Design Pressure + Static P Head
3 Design Temperature
Td
28.43 psi
(
2.00 kPaG
)
116.61 psi
(
804.00 kPaG
)
(
175 ºC
)
33.465 in
(
850 mm
)
20,000 psi
(
347 ºF
4 Material
SA-240-304
5
Inside Radius of Shell (corroded)
R
6
Max Allowable Stress at Td
S(s)
7 Joint Efficiency
E
8 Corrosion Allowance
CA
137.90 MPa
)
0.85 0.118 in
(
3 mm
)
5.85 mm
)
Circumferential Stress [UG-27(c)(1)] 6,545 psi
P 0.385 S(s) E 9 Minimum Required Thickness
tr
0.230 in
OK (
STRENGTH CALCULATION
Doc No.
#REF!
Item No.
#REF!
SPECIFICATION SHEET
Page
FORMED HEAD, PRESSURE ON CONCAVE SIDE [UG-32]
6
Rev
#REF!
ELLIPSOIDAL HEAD [UG-32(d)] tr =
PD 2 S(h) E - 0.2 P PART : TOP HEAD
1 Static Head 2
Ph
Design Pressure + Static P Head
3 Design Temperature
Td
28.43 psi
(
195.99 kPaG
)
116.61 psi
(
804.00 kPaG
)
347 ºF
(
175 ºC
)
4 Material 5
6
Inside Length of Major Axis (corroded) Max Allowable Stress at Td
D
S(h)
7 Joint Efficiency
E
8 Corrosion Allowance
CA
9
Minimum Required Thickness
tr
66.93 in
(
1700 mm
)
20,000 psi
(
137.90 MPa
)
0.7
0.118 in
(
3 mm
)
0.279 in
(
7.09 mm
)
0.40 in
(
10.09 mm
)
(
12 mm
)
11 mm
)
10 Design Thickness
= tr+CA
11 Thickness Used
t
0.47 in
12 Thickness after Forming
tf
0.43 in
(
STRENGTH CALCULATION
Doc No.
#REF!
Item No.
#REF!
SPECIFICATION SHEET
Page
FORMED HEAD, PRESSURE ON CONCAVE SIDE [UG-32]
7
Rev
#REF!
ELLIPSOIDAL HEAD [UG-32(d)] tr =
PD 2 S(h) E - 0.2 P PART : BOTTOM HEAD
1 Static Head 2
Ph
Design Pressure + Static P Head
3 Design Temperature
Td
28.43 psi
(
195.99 kPaG
)
116.61 psi
(
804.00 kPaG
)
347 ºF
(
175 ºC
)
4 Material 5
6
Inside Length of Major Axis (corroded) Max Allowable Stress at Td
D
S(h)
7 Joint Efficiency
E
8 Corrosion Allowance
CA
9
Minimum Required Thickness
tr
66.93 in
(
1700 mm
)
20,000 psi
(
137.90 MPa
)
0.118110236 in
(
3 mm
)
0.28 in
(
7.09 mm
)
0.40 in
(
10.09 mm
)
(
12 mm
)
11 mm
)
0.7
10 Design Thickness
= tr+CA
11 Thickness Used
t
0.47 in
12 Thickness after Forming
tf
0.43 in
(
STRENGTH CALCULATION
Doc No.
#REF!
Item No.
#REF!
SPECIFICATION SHEET
Page
HYDOSTATIC TEST PRESSURE [UG-99]
Rev
PT1 = (1.3 X HPIP) - Ph
Pr1 =
PT2 = 1.3 x MAWP x Sa / So Pr3 = 1.5 x MAWP of Flange at 100 ºF
Pr1 =
1 Max static head at vertical hydrotest
Ph
2 MAWP Hot and Corroded
MAWP
3 Highest Permissible Internal Pressure HPIP
19 #REF!
2SEt D + 0.2 t
S = 0.9 Sy
2SEt D + 1.2 t
28.43 psi
(
#REF!
psi
(
#REF!
kPaG
)
#REF!
psi
(
#REF!
kPaG
)
4 Design Temperature
Td
347
5 Inside Diameter (corroded)
D
66.929
6 Shell Thickness (corroded)
ts
7 Head Thickness (corroded)
ºF
195.99 kPaG
)
(
175 ºC
)
in
(
1700 mm
)
0.394
in
(
10.00 mm
)
th
0.43
in
(
11.00 mm
)
8 Joint Efficiency Shell / Head
E
0.7
9 Max allowable stress at Test Temp.
Sa
20,000
10 Max allowable stress at Td
So
11 Yield Strength of weakest material
Sy
/
0.7
psi
(
137895.14 kPaG
)
20,000
psi
(
137895.14 kPaG
)
70,000
psi
(
482632.99 kPaG
)
STRENGTH CALCULATION
Doc No.
#REF!
Item No.
#REF!
SPECIFICATION SHEET
Page
ESTIMATED WEIGHT
Rev
20 #REF!
1 Vessel Dimension 2
66.929 in
(
1,700.00 mm
)
Shell Thickness (t)
0.394 in
(
10.00 mm
)
4
Top Head Thickness (t)
0.472 in
(
12.00 mm
)
5
Bottom Head Thickness (t)
0.472 in
(
12.00 mm
)
6
TL / TL Length
757.480 in
(
19,240.00 mm
)
7
Area of Cone
8
Skirt Length
177.17
(
4500 mm
)
9
Tray Thickness (tt)
0.20
(
5 mm
)
3
Shell Diameter (Dm)
10 Density of Material (d) 11
Shell Plate (SS 316L)
lb/in³
0.000007861 kg/mm³
12
L 50x50x5 (JIS G3350) per 6m
lb/in
0.003600 kg/mm
13
Water (salt)
lb/in
0.000000905 kg/mm
13 Weight of Shell 14
3.14 * Dm * Ltl * t * d
17764.085 lb
(
8,073.59 kg
)
1299.4103 lb
(
589.40 kg
)
(
294.70 kg
)
4154.8016 lb
(
1,888.31 kg
)
4914.668 lb
(
2,229.26 kg
)
3.14 * Di^2 / 4 * tt * d
196.58672 lb
(
89.17 kg
)
23 Weight of Tray Support
25ea 1059.1435 lb
(
480.42 kg
)
42.365742 lb
(
19.22 kg
)
15 Weight of Head 16
2ea
hemi = 1.57 * Dm² * t * d
#NAME?
17
2:1 SE = 1.084 * Dm² * t * d
649.70516 lb
18
cone = Ac * t * d
#NAME?
19 Weight of Skirt 20
3.14 * Dm * Ls * t * d
21 Weight of Tray 22
24
3.14 * Di * d
25ea
Nozzle diameter
1
1 1/2
Diameter pad
2
2 1/2
3
4
6
8
10
150
160
180
210
300
400
2
2 1/2
3
4
6
8
510
12 610
14 680
16 780
18 870
20
24
970
1150
Nozzle diameter
1
1 1/2
Standard Wall thck
3.38
3.68
3.91
5.16
5.49
6.02
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
Outside diameter
33.4
48.3
60.33
73.03
88.9
114.3
168.28
219.08
273.05
323.85
355.6
406.4
457.2
508
609.6
E D O C
10
12
14
16
18
20
24
Yield Strength min.
Type of Designation
Allowable Stress (Psi) as a function of temp ( deg F )
Matr'l 1
100
200
300
400
500
600
650
700
750
800
850
900
950
1000
(Psi)
Sources
A - 105
2
A - 105
20000
20000
20000
20000
19600
18400
17800
17200
14800
12000
9300
6700
4000
2500
36000
CS - 2
A - 106 Gr B
3
A - 106 Gr B
17100
17100
17100
17100
17100
17100
17100
15600
13000
10800
8700
5900
4000
2500
35000
CS - 2
A - 179
4
A - 179
13400
13400
13400
13400
13400
13300
12800
12400
10700
9200
7900
6500
26000
CS - 1
A - 182 F 304
5
A - 182 F 304
20000
20000
18900
18300
17500
16600
16200
15800
15500
15200
14900
14600
14300
14000
30000
HA - 1`
A - 193 - B7
6
A - 193 - B7
25000
25000
25000
25000
25000
25000
25000
25000
23600
21000
17000
12500
8500
4500
105000 CS - 1
A - 210 - A1
7
A - 210 - A1
17100
17100
17100
17100
17100
17100
17100
15600
13000
10800
8700
5900
4000
2500
A - 213 TP 304L
8
A - 213 TP 304L
16700
16700
16700
15800
14700
14000
13700
13500
13300
13000
9
3800
2100
3700
CS - 2
ok
25000
HA - 3
ok
26000
1757.5
A - 214
11400
11400
11400
11400
11400
11300
10900
10500
9100
7800
10
A - 234 Gr WPB
15000
15000
15000
15000
15000
15000
15000
14400
13000
10800
8700
6600
4600
2500
35000
CS - 2
A - 240 TP 304
11
A - 240 TP 304
20000
20000
18900
18300
17500
16600
16200
15800
15500
15200
14900
14600
14300
14000
30000
HA - 2
Sect II Table 1A p.
A - 240 TP 304L
12
A - 240 TP 304L
16700
16700
16700
15800
14700
14000
13700
13500
13300
13000
25000
HA - 2
Sect II Table 1A p.
A - 240 TP 316
13
A - 240 TP 316
20000
20000
20000
19300
18000
17000
16600
16300
16100
15900
15700
15600
15400
15300
30000
HA - 2
A - 240 TP 316L
14
A - 240 TP 316L
16700
16700
16700
15700
14800
14000
13700
13500
13200
12900
12700
25000
HA - 2
A - 240 TP 347
15
A - 240 TP 347
20000
20000
18800
17800
17200
16900
16800
16800
16800
16800
16800
16700
16600
16000
30000
HA - 2
A - 266 CL 2
16
A - 266 CL 2
17500
17500
17500
17500
17500
17500
17500
16600
14800
12000
9300
6500
4500
2500
35000
CS - 2
A - 283 Gr C
17
A - 283 Gr C
15700
15700
15700
15700
15700
15300
14800
30000
CS - 2
ok
A - 285 Gr C
18
A - 285 Gr C
15700
15700
15700
15700
15700
15300
14800
14300
13000
10800
8700
5900
30000
CS - 2
ok
A - 307 - B
19
A - 307 - B
17500
17500
17500
17500
17500
17500
17500
16600
14800
12000
9300
6500
4500
2500
A - 312 TP 304
20
A - 312 TP 304
20000
20000
18900
18300
17500
16600
16200
15800
15500
15200
14900
14600
14300
14000
30000
HA - 1
A - 320 - L7
21
A - 320 - L7
13800
13800
13800
13800
13800
13800
13800
13300
12100
10200
7800
5000
A - 333 Gr 3
22
A - 333 Gr 3
A - 333 Gr 6
23
A - 333 Gr 6
15000
15000
15000
15000
15000
15000
15000
14400
13000
10800
7800
5000
3000
1500
35000
A - 334 Gr 3
24
A - 334 Gr 3
A - 334 Gr 6
25
A - 334 Gr 6
15000
15000
15000
15000
15000
15000
15000
A - 336 F 304
26
A - 336 F 304
17500
16600
15500
15100
14800
14800
14800
14800
14700
14600
14400
14200
13600
13700
30000
HA - 1
A - 350 LF 2
27
A - 350 LF 2
17500
17500
17500
17500
17500
17500
17500
116600
14800
12000
7800
5000
3000
1500
36000
CS - 2
A - 350 LF 3
28
A - 350 LF 3
A - 353
29
A - 353
A - 420 WPL 6
30
A - 420 WPL 6
15000
15000
15000
15000
15000
15000
15000
14400
13000
10800
8700
35000
CS - 3
A - 515 Gr 55
31
A - 515 Gr 55
13800
13800
13800
13800
13800
13800
13800
13300
12100
10200
8400
6500
4000
2500
30000
CS - 2
Sect II Table 1A p.
A - 515 Gr 60
32
A - 515 Gr 60
17100
17100
17100
17100
17100
16400
15800
15300
13000
10800
8700
5900
4000
2500
32000
CS - 2
Sect II Table 1A p.
ok
A - 515 Gr 65
33
A - 515 Gr 65
18600
18600
18600
18600
18600
17900
17300
16700
13900
11400
8700
5900
4000
2500
35000
CS - 2
Sect II Table 1A p.
ok
A - 515 Gr 70
34
A - 515 Gr 70
20000
20000
20000
20000
20000
19400
18800
18100
14800
12000
9300
6700
4000
2500
38000
CS - 2
Sect II Table 1A p.
A - 516 Gr 55
35
A - 516 Gr 55
13800
13800
13800
13800
13800
13800
13800
13300
12100
10200
8400
6500
4000
2500
30000
CS - 2
Sect II Table 1A p.
A - 516 Gr 60
36
A - 516 Gr 60
17100
17100
17100
17100
17100
16400
15800
15300
13000
10800
8700
5900
4000
2500
32000
CS - 2
Sect II Table 1A p.
12 ok
A - 516 Gr 65
37
A - 516 Gr 65
18600
18600
18600
18600
18600
17900
17300
16700
13900
11400
8700
5900
4000
2500
35000
CS - 2
Sect II Table 1A p.
16 ok
A - 516 Gr 70
38
A - 516 Gr 70
20000
20000
20000
20000
20000
19400
18800
18100
14800
12000
9300
6700
4000
2500
38000
CS - 2
Sect II Table 1A p.
20 ok
A - 765 - II
39
A - 765 - II
17500
17500
17500
17500
17500
17500
17500
B - 111 C68700
40
B - 111 C68700
12000
11900
11800
11700
11700
6500
3300
34000
NFC - 2
B - 111 C70600
41
B - 111 C70600
10000
9500
9000
8700
8000
6000
B - 111 C71500
42
B - 111 C71500
12000
11300
10800
10300
9900
B - 171 C63000
43
B - 171 C63000
24000
23500
22900
22500
21100
B - 171 C70600
44
B - 171 C70600
10000
9500
9000
8700
B - 171 C71500
45
B - 171 C71500
11300
10500
9900
9500
9300
B - 265 Gr 2
46
B - 265 Gr 2
14300
12400
10300
8800
7600
B - 337 Gr 2 (W)
47
B - 337 Gr 2 (W)
12100
10600
8800
7500
6500
5500
34000
NFT - 3
B - 338 Gr 2 - (S)
48
B - 338 Gr 2 - (S)
14300
12400
10300
8800
7600
6500
34000
NFT - 2
B - 381 F2
49
B - 381 F2
12500
10900
9000
7700
6600
5700
B-148 C95200
50
B-148 C95200
15700
14900
14200
14200
14200
7400
12000
5500
ok
ok
A - 234 Gr WPB
A - 214
6700
ok
ok
8 8
105000
14300
CS - 2
35000
1800
34000
8600
CS - 1
6000
6500
0
NFC - 3
34000
NFC - 4
35000
NFA - 6
34000
NFC - 3
34000
NFC - 4
34000
Page 8 of 10
ok 8
B-171 C63000
51
20000
B-171 C63000
52
19600
2
19100
3
18700
4
17700
5
12000
6
8600
7
6000 8
9
10
11
12
13
14
15
16
17
Table 5 Nozzle Neck
150
Outside Dia
2 3 4 5 6 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
300
600
900
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Nom Dia
0
1.6
3.2
4.8
6.4
0
1.6
3.2
4.8
6.4
0
1.6
3.2
4.8
6.4
0
1.6
3.2
4.8
6.4
1/2
40
160
xxs
40
40
160
xxs
40
40
160
xxs
xxs
40
160
xxs
xxs
3/4
40
160
xxs
40
40
160
xxs
40
40
160
xxs
xxs
40
160
xxs
xxs
1
40
160
xxs
40
40
160
xxs
40
40
160
xxs
xxs
40
160
xxs
xxs
1 1/4
40
160
xxs
40
40
160
xxs
40
40
160
xxs
xxs
40
160
xxs
xxs
1 1/2
40
160
xxs
40
40
160
xxs
40
40
160
160
xxs
80
160
xxs
xxs
2
40
160
160
XXS
XXS
40
160
160
XXS
xxs
40
160
160
XXS
XXS
80
160
160
XXS
-
2 1/2
40
80
160
XXS
XXS
40
80
160
XXS
xxs
40
80
160
XXS
XXS
80
160
XXS
XXS
xxs
3
40
80
160
160
XXS
40
80
160
160
xxs
40
80
160
160
XXS
80
160
160
XXS
xxs
40
80
160
120
160
40
80
160
160
xxs
40
80
160
160
XXS
80
160
160
XXS
xxs
4
40
80
120
120
120
40
80
120
120
160
80
80
120
XXS
XXS
120
160
160
XXS
xxs
Data tdk ada di STD 5
40
80
120
120
120
40
80
120
120
120
80
80
120
XXS
120
160
160
XXS
xxs
6
40
80
80
120
120
40
80
80
120
120
80
120
120
160
160
120
160
160
XXS
xxs
8
40
60
80
100
100
40
60
80
100
100
80
100
120
120
140
120
140
160
160
-
10
40
60
60
80
100
40
60
60
80
100
100
100
120
140
140
140
140
160
-
12
40
60
60
80
80
40
60
60
80
80
100
100
120
140
140
140
160
160
160
-
14
10
12
13
15
16
10
12
13
15
16
16
18
19
21
23
24
25
27
29
30
16
10
12
13
15
16
10
12
13
15
16
19
20
22
24
25
27
29
30
32
33
18
10
12
13
15
16
11
12
14
16
17
21
22
24
26
27
30
32
34
35
37
20
10
12
13
15
16
12
14
15
17
18
23
25
26
28
29
34
35
37
39
40
24
10
12
13
15
16
14
16
17
19
21
28
29
31
33
34
40
42
44
45
47
Data tdk ada di STD 3
1/2
nd
Table 5.1 : to determine 2 Code 150
300
400
600
0
1
6
11
16
1.6
2
7
12
17
3.2
3
8
13
4.8
4
9
14
19
6.4
5
10
15
20
18
St
1 Code To match the location for CA ~ CA Std 2
Nd
Code To match red # (In table 5.1 ) as a function of Flange Rating and CA
3
Rd
Code To match the location Nozzle Neck
Determination of the Schedule of Nozzle pipe is by Using 2
ND
Code and 3
with Nozzle Neck
in
standard (See table 5)
RD
Code
Root area of stud bolt (standard thread) for cover calculation Pressure-Temp Ratings ANSI Flange Class, lbs 150 450 Hydrostatic test Pressure Temp, F 285 -20 to 100 260 200 300 230 400 200 500 170 600 140 650 125 110 700 95 750 80 800 65 850
