BFK620A Controller Operation Manual.

BFK BF K 620A Controlle ntroller Oper Operation M anua nual  T he contents are inte intended for for qu quick ick guidan idance and supplem lement to the the user wh who is using ing BFK 620A co controlle troller. Pleaseread the standar standard manual manual for mor mor e detai detaills.

  ontroller Dimension .I C Mosel dimension W192m W192mm× m× H144m H144mm× m× D56mm D56mm

Mounting cutout dimension dimension W174mm 174mm× × H126 H126mm mm

!a . Configure running parameters 1. M ain button buttons s’ instr nstruc ucti tion on

AUTO Mode Button/LED/ “+” “ +” Value Increase

Start Button/LED/Return Button/LED/Return

MAN Mode Button/LED/ “-” Value Decrease

Stop/Reset Button/ “→” Move Setting

TEST Mode Button/LED/ “√”Confirm Parameters Parameters Configure

Mute/Lamp Test Button

Scroll Button/Exit or Enter into Parameters Parameters Setting

2. Parame Par ameters ters setting tti ng (For example: setting controller crank attempt at 2)

”2 Press and hold “   sec, enter into parameters settings menu, then LCD displays:

[ S E T TI TI N G ] 0 QUIT 1.SYSTEM 2.GENERATOR 3.ENGI 3.ENGI NE

Press “+” 2 times and then press “√”, then LCD displays:

[ E N GI GI N E] E] 0 QUIT 1.Rated speed 2.MPU input 3.Fly w heel teeth teeth

Wuxi Baifa Power Ltd,China http;//www.baifapower.c http;//www.baifapower.com.com om.com Tel:+08 Tel:+086510-85345555 6510-85345555 Fax:+08651 Fax:+086510-85343333 0-85343333

Press “+” 9 times and then press “√”, then LCD displays:

[ Crank attempt] 3

Press “+” or “-” button, prompted enter password (2213), press “√” button to confirm after entering password.

[ Crank attempt] Password:0000

Press “+” or “-” to change parameters, change at 2.

[ Crank attempt] 2

Press “√” button to confirm, and then press “ press and hold “ menu.

” or

” 2sec will quit parameter settings

Ready

!b . Parameterss  etting 1 .SYSTEM NO.

I tems

Preset

NO.

I tems

1.1 1.2 1.3 1.4 1.5

CT Ratio VT Ratio Rated ph-voltage Rated current Rated active power

1000:5 1.0:1 220 1000 500

1.12 1.13 1.14 1.15 1.16

Telephone 1 NO. Telephone 2 NO. Telephone 3 NO. Default settings Language

1.6

Voltage Type

1

1.17

Password

1.7 1.8 1.9 1.10 1.11

Comm. Address Startup mode Press Unit Temperature Unit Send SMS count

1

1.18 1.19 1.20 1.21

Engine ECU type Display contrast Auto scroll time Firmware update

Preset

NO.

I tems

Preset

90% not used 115% not used 48.0Hz not used 55.0Hz 57.0Hz not used 100%

2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19

Alarm delay Overcurrent level Overcurrent delay Overcurrent action Loading Voltage Loading Frequency GEN. ON delay GCB closing time Test mode

5s 100% 1s

Preset

NO.

I tems

0ÿ MANÿ 0(Bar) 0(! ) not used

Preset

00000000000 00000000000 00000000000

Initial password is 2213. not used 5 not used

2. GENERATOR  NO.

I tems

2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10

GEN-V under preALM GEN- V under Alarm GEN-V over preALM GEN-V over Alarm GEN-Hz under preALM GEN-Hz under Alarm GEN-Hz over preALM GEN-Hz over Alarm KW Overload preALM KW Overload Alarm

0(warning) 95% 48.0Hz 5s 5s 1ÿ with loadÿ

  NGINE 3.E NO.

I tems

3.1 Rated speed 1500 RPM 3.20 Pre-heat mode 3.2 MPU input 0 (NO) 3.21 Pre-heat time 3.3 Fly wheel teeth 120 3.22 Safety-on delay 3.4 Set pickup now 3.23 Cool down mode 3.5 Pair of Poles 2 3.24 Cool down time 3.6 Fuel mode 0(N.C. type) 3.25 Stop delay 3.7 T-sensor type 3 3.26 Under SP preALM 3.8 P-sensor type 4 3.27 Under SP Alarm 3.9 Start delay 10s 3.28 Over SP preALM Wuxi Baifa Power Ltd,China http;//www.baifapower.com.com Tel:+086510-85345555

Preset

1 3s 10s 0(full speed) 300s 20s 1440 RPM not used 1600 RPM Fax:+086510-85343333

3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19

Crank attempt Crank time Crank time add Crank rest Crank cutout RPM Crank cutout volt Crank cutout ALT-V Crank cutout Oil-P Cutout P-delay Idle time

3 times 5s not used 10s 300 RPM 85% not used 1.0 Bar not used not used

3.29 3.30 3.31 3.32 3.33 3.34 3.35 3.36 3.37

Over SP Alarm Oil-P low preALM Oil-P low Alarm Coolant preALM Coolant Alarm Batt. Undervolt Batt. overvolt ALT. low preALM EX. Crank permit

Preset

NO.

I tems

5 6 7 9 10 11 13 0 0 0 0 0 0 0 1 (fuel level) 1 20% 70%

4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27 4.28 4.29 4.30 4.31 4.32 4.33 4.34 4.35

A-sen 1 under level A-sen 1 under act. A-sen 1 over level A-sen 1 over act. A-sensor 2 use A-sensor 2 type Pre-heat ON Pre-heat OFF A-sen2 under level A-sen2 under act. A-sen2 over level A-sen2 over act. User relay 1 User relay 2 User relay 3 User relay 4 User relay 5

1710 RPM 1.4 Bar 1.1 Bar 92! 100! 8.0V 28.0V 8.0V 0(NO)

4  .CONFIGURE INPUT/OUTPUT NO.

I tems

4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18

D-Input 1 D-Input 2 D-Input 3 D-Input 4 D-Input 5 D-Input 6 D-Input 7 D-Input 1 delay D-Input 2 delay D-Input 3 delay D-Input 4 delay D-Input 5 delay D-Input 6 delay D-Input 7 delay A-sensor 1 use A-sensor 1 type Fuel pump ON Fuel pump OFF

Preset

not used 0 not used 0 1 3 20! 70! not used 0 not used 0 20 11 2 3 5

6.  SPEED CONTROL NO.

I tems

Preset

NO.

I tems

Preset

6.1 6.2 6.3 6.4

Proportional gain Integral gain Derivative ratio Deadband

10.0 1.0s 1.0s 0.2Hz

6.5 6.6 6.7

Time pulse minimum Raise rate Lower rate

0.2s 5% / s 5% / s

M anu notes: %ÏVOLTAGE TYPE Code

voltage input type

Code

1 4

3 phases 4 wires star Single phase 3 wires

2 5

voltage input type

3 phrases 4 wires angle Single phase 2 wires

Code

3

voltageinput type

3 phases 3 wires

%ÏTYPES OF SENSORS Code T-sensor Type

1 2 3 4 5 6 7

close for high temperature (D-input) open for high temperature (D-input) VDO 120! VDO 150! Datcon Murphy Pt100

P-sensor Type

close for low oil pressure (D-input) open for low oil pressure (D-input) VDO 5 bar VDO 10 bar Datcon 7 bar Murphy 7 bar  Note: 7~13 are defined by user. More details are in Operation

Wuxi Baifa Power Ltd,China http;//www.baifapower.com.com Tel:+086510-85345555 Fax:+086510-85343333

 Note: 8~14 are defined by user. More details are in Operation Manual.

8

Manual.

%ÏD-INPUT Code

Optional Functions

Code Optional Functions

1

Pre-alarm (warning)

6

2

Alarm

7

3

Pre-alarm 1

8

4 5

Alarm 1 LOP switch

9 10

Emergency stop (N.O. type) Emergency stop (N.C. type) Remote start signal Reserved

Code

Output mode defined

HET switch

Code

Optional Functions

Code

Optional Functions

11

Gen Aux. Switch closed

16

Air flapAux. Switch closed

12

Low fuel level switch

17

Preheat

13

Lamp test

18

Crisis mode

14 15

Under speed limit Over speed limit

%ÏUSER RELAY Code

Output mode defined

Code

Output mode defined

Code

0

not used

17

Start failure

34

A-sen 1 under level

51

1

Over current trip

18

Stop failure

35

A-sen 1 over level

52

2

Common alarm

19

Reserved

36

A-sen 2 under level

53

3

Common pre-alarm (warning)

20

GCB close/open

37

A-sen 2 over level

54

4

Idle relay N.C.

21

KW overload pre-alarm

38

ECU pre-alarm

55

5

Preheat relay

22

Charge failure

39

ECU alarm shutdown

56

6

Speed up

23

Over current pre-alarm

40

Over current alarm

57

7

Speed down

24

Battery under voltage

41

ECU data fail

58

8

Fuel pump control

25

Battery over voltage

42

Low oil press. alarm

59

9

GEN. running

26

43

High engine temperature alarm

60

10

Auto mode

27

44

Under speed alarm

61

11

Test mode

28

Low oil press pre-alarm

45

Over speed alarm

62

12

Manual mode

29

High engine temperature  pre-alarm

46

Under frequency alarm

63

13

Reserved

30

Under speed pre-alarm

47

Over frequency alarm

64

14

Idle relay N.O.

31

Over speed pre-alarm

48

15

Reserved

32

16

GCB failure

33

Under frequency  pre-alarm Over frequency  pre-alarm

GEN. under voltage  pre-alarm GEN. over voltage  pre-alarm

49 50

GEN. under voltage alarm GEN. over voltage alarm

Output mode defined

P-Sensor open alarm Config. D-input1 active Config. D-input2 active Config. D-input3 active Config. D-input4 active Config. D-input5 active Config. D-input6 active Config. D-input7 active Buzzer sounds alarm Air flap control Reserved Test without load mode Test with load mode Emergency stop

65

Reserved

66

Cooling down

KW overload alarm

Wuxi Baifa Power Ltd,China http;//www.baifapower.com.com Tel:+086510-85345555 Fax:+086510-85343333

!c . TY PICAL WIRI NG DIA GRAM Note:

Terminal #40 of controller must be electrically connected with system’s FGND very well; in addition the cross section 2

area of the connected wire should not be less than 2.5mm . Otherwise it will impact the correctness of electrical measuring, even damage the controller. If you want more technical support, please call Service Hotline: 0510-85345555-178 Wuxi Baifa Power Ltd,China http;//www.baifapower.com.com Tel:+086510-85345555 Fax:+086510-85343333