BELT/DISC SANDER MODEL NO: CS4-6C PART No: 6500401
OPERATION & MAINTENANCE INSTRUCTIONS
0607
CONTENTS Specificatio!""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""# Safet$ P%ecatio!""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""' E(ect%ica( Coectio!"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""6 P%e)A!!e*+($ C,ec-""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""7 A!!e*+($ I!t%ctio!""""""" """""""""""""""""""""""""""""""""""""""""""""""""" """"""""""""""""". etti to -o1 $o% Be(t Sae%"""""""""""""""""""""""""""""""""""""""""""""""""""3# Ope%ati I!t%ctio!""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""34 Maiteace""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""3. T%o+(e!,ooti"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""35 Pa%t! Dia%a*"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""20 Pa%t! Li!t"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""23)22 Dec(a%atio of Cofo%*it$"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""2#
PARTS & SERVICE CONTACTS /o! Sp&!e P&!s &nd Se!,i#e$ p'e&se #on&# .o"! ne&!es de&'e!$ o! CLARE )ne!n&ion&'$ on one of he fo''o%ing n"*+e!s(
PARTS SER2)CE TEL: 030 400 400 PARTS SER2)C SER2)CE E /A7: 030 55 8633 o! e-*&i' &s fo''o%s: PARTS: P&!s9#'&!eine!n&ion&'(#o* SER2)CE: Se!,i#e9#'&!eine!n&ion&'(#o* When disposing of his p!od"#$ do no dispose of %ih gene!&' %&se( ) *"s +e disposed of &##o!ding o he '&%s go,e!ning W&se E'e#!i#&' &nd E'e#!oni# e"ip*en$ & & !e#ognised dispos&' f&#i'i.(
2
Th&n .o" fo! p"!#h&sing his CLARE ;e' &nd Dis S&nde! designed fo! ho++.< D)=$ indoo! "se$ &nd fo! s&nding %ood o! %ood p!od"#s ONL=( Befo%e atte*pti to !e t,e !ae% p(ea!e %ea t,i! *aa( t,o%o,($ a fo((o1 t,e i!t%ctio! ca%ef(($" I oi !o $o 1i(( e!%e t,e !afet$ of $o%!e(f a t,at of ot,e%! a%o $o a $o ca (oo- fo%1a% to t,e !ae% ii $o (o a !ati!facto%$ !e%ice" T,e!e i!t%ctio! !,o( +e %etaie a !e fo% %efe%ece +$ a(( t,o!e 1,o !e t,e e8ip*et"
CLAR9E UARANTEE T,i! CLAR9E p%oct i! a%atee aai!t fa(t$ *afact%e fo% a pe%io of 32 *ot,! f%o* t,e ate of p%c,a!e" P(ea!e -eep $o% %eceipt a! p%oof of p%c,a!e" T,i! a%atee i! ia(i if t,e p%oct i! fo to ,ae +ee a+!e o% ta*pe%e 1it, i a$ 1a$ o% ot !e fo% t,e p%po!e fo% 1,ic, it 1a! itee" :a(t$ oo! !,o( +e %et%e to t,ei% p(ace of p%c,a!e o p%oct ca +e %et%e to ! 1it,ot p%io% pe%*i!!io" T,i! a%atee oe! ot effect $o% !tatto%$ %i,t!"
SPECI:ICATIONS Moto%"""""""""""""""""""""""""""""""""""""""""""""""" 2#0V 40;< 3p, Moto% Po1e%"""""""""""""""""""""""""""""""""""" ''0=att! Moto% Spee"""""""""""""""""""""""""""""""""""" 2500RPM :!e Rati"""""""""""""""""""""""""""""""""""""" 4A*p Sa Di!- Si
327**? Be(t Di!- Si300@53'**? Be(t Spee"""""""""""""""""""""""""""""""""""""""" ."4M/! D!t E@t%actio Po%t OD""""""""""""""""""" 62** Net =ei,t""""""""""""""""""""""""""""""""""""""" 35"2- Di*e!io! >L@=@;?""""""""""""""""""""""""'.0@#[email protected]**
Pa%t No""""""""""""""""""""""""""""""""""""""""""""6400'03 #
SA:ET PRECAUTIONS WARN)N>: As %ih &'' *&#hine!.$ he!e &!e #e!&in h&?&!ds in,o',ed %ih hei! ope!&ion &nd "se( E@e!#ising !espe# &nd #&"ion %i'' #onside!&+'. 'essen he !is of pe!son&' in"!.( Bo%e,e!$ if no!*&' s&fe. p!e#&"ions &!e o,e!'ooed o! igno!ed$ pe!son&' in"!. o he ope!&o! o! d&*&ge o p!ope!.$ *&. !es"'( 3"
ALWA=S Lea% t,e *ac,ie! app(icatio! (i*itatio! a t,e !pecific potetia( ,a
2"
ALWA=S !e a face o% !t *a!- if ope%atio i! pa%tic(a%($ !t$"
#"
ALWA=S c,ec- fo% a*ae" Befo%e !i t,e *ac,ie a$ a*ae pa%t !,o( +e c,ec-e to e!%e t,at it 1i(( ope%ate p%ope%($ a pe%fo%* it! itee fctio" C,ec- fo% a(i*et of *oi pa%t! +%ea-ae of pa%t! *oti! a a$ ot,e% coitio t,at *a$ affect t,e *ac,ie! ope%atio" A$ a*ae !,o( +e p%ope%($ %epai%e o% t,e pa%t %ep(ace" If i o+t DO NOT !e t,e *ac,ie" Co!(t $o% (oca( ea(e%"
'"
ALWA=S i!coect t,e *ac,ie f%o* t,e po1e% !pp($ +efo%e !e%ici a 1,e c,ai acce!!o%ie!"
4"
ALWA=S 1ea% !afet$ o(e! *afact%e to t,e (ate!t E%opea Safet$ Staa%!" Ee%$a$ e$e(a!!e! o ot ,ae i*pact %e!i!tat (e!e! t,e$ a%e ot !afet$ (a!!e!"
6"
ALWA=S -eep 1o%- a%ea c(ea" C(tte%e a%ea! a +ec,e! iite acciet!"
7"
ALWA=S e!%e t,at ae8ate (i,ti i! aai(a+(e" A *ii** ite!it$ of #00 (@ !,o( +e p%oie" E!%e t,at (i,ti i! p(ace !o t,at $o 1i(( ot +e 1o%-i i $o% o1 !,ao1"
."
ALWA=S -eep c,i(%e a1a$" A(( i!ito%! !,o( +e -ept a !afe i!tace f%o* t,e 1o%- a%ea e!pecia(($ 1,i(!t ope%ati t,e *ac,ie"
5"
ALWA=S *aitai *ac,ie i top coitio" 9eep too(!/*ac,ie! c(ea fo% t,e +e!t a !afe!t pe%fo%*ace" :o((o1 *aiteace i!t%ctio!"
30"
ALWA=S ,a(e 1it, e@t%e*e ca%e o ot ca%%$ t,e too(/*ac,ie +$ it! e(ect%ic ca+(e o% $a- t,e ca+(e to i!coect it f%o* t,e po1e% !pp($"
33"
ALWA=S e!%e t,e !1itc, i! off +efo%e p(i i to *ai!" Aoi accieta( !ta%ti"
32"
ALWA=S cocet%ate o t,e o+ i ,a o *atte% ,o1 t%iia( it *a$ !ee*" Be a1a%e t,at acciet! a%e ca!e +$ ca%e(e!!e!! e to fa*i(ia%it$"
3#"
ALWA=S -eep $o% p%ope% footi a +a(ace at a (( ti*e! ) ot oe%%eac," :o% +e!t footi 1ea% %++e% !o(e foot1ea%" 9eep f(oo% c(ea% of oi( !c%ap 1oo etc" '
3'" ALWA=S 1ea% p%ope% appa%e(" Loo!e c(ot,i o% e1e((e%$ *a$ et ca,t i *oi pa%t!" =ea% p%otectie ,ai% coe%i to cotai (o ,ai%" 34" ALWA=S a% aai!t e(ect%ic !,oc-" Aoi cotact 1it, ea%t,e !%face!""pipe! %aiato%! etc" 36" NE2ER ope%ate *ac,ie 1,i(e e% t,e if(ece of %! a(co,o( o% a$ *eicatio" 37" NE2ER (eae *ac,ie %i attee" T% po1e% off" Do ot (eae t,e *ac,ie ti( it co*e! to a co*p(ete !top" 3." NE2ER fo%ce t,e *ac,ie it 1i(( o a +ette% a !afe% o+ at t,e %ate fo% 1,ic, it 1a! e!ie" 35" NE2ER !e po1e% too(! i a*p o% 1et (ocatio! o% e@po!e t,e* to %ai" 9eep $o% 1o%- a%ea 1e(( i((*iate" Do ot !e i a e@p(o!ie at*o!p,e%e >a%o pait f(a**a+(e (i8i! etc"?" Aoi ae%o! ei%o*et!"
ADDITIONAL PRECAUTIONS :OR BELT AND DIS9 SANDERS 3" ALWA=S 1ea% ea% p%otecto%!/efee%! 1,e !i t,i! *ac,ie" 2" ALWA=S 1ea% a !t *a!- 1,e !i t,i! *ac,ie" Be a1a%e t,at ,a%*f( o% to@ic !t! co( +e p%oce 1,e !ai !o*e 1oo! (ea pait etc" #" ALWA=S !e t,e !a+e(t !ppo%t o% ta+(e to !ppo%t t,e 1o%-piece" '" ALWA=S c,ec- to e!%e t,e ta+(e !a +e(t !ppo%t a attac,*et! a%e !ec%e +efo%e !ta%ti" 4" ALWA=S *aitai a c(ea%ace of 2)#** +et1ee ta+(e a !ai +e(t o% i!c" 6" ALWA=S ,o( t,e 1o%-piece fi%*($ !o t,at it caot +e %ippe f%o* $o% ,a! 7" ALWA=S fee t,e 1o%-piece aai!t t,e i%ectio of %otatio of t,e i!c" i"e t,e LE:T !ie of t,e i!." ALWA=S -eep t,e *ai! ca+(e 1e(( a1a$ f%o* t,e *ac,ie a e!%e a ae8ate e(ect%ica( !pp($ i! c(o!e at ,a !o t,at t,e ope%atio i! ot %e!t%icte +$ t,e (et, of t,e ca+(e" 5" ALWA=S !e a !t e@t%actio eice p%ope%($ coecte to t,e !t e@t%actio po%t 30" ALWA=S e!%e t,at ai(! o% a$ fo%ei o+ect! ,ae +ee %e*oe f%o* a 1o%-piece +efo%e,a" Nai(! etc" 1i(( e!t%o$ t,e +e(t o% i!-" 33" NE2ER a((o1 t,e eti(atio !(ot! i t,e *oto% to +eco*e +(oc-e" 32" NE2ER !a piece! 1,ic, caot +e ,e( fi%*($ +$ ,a" DO NOT SE fo! s&nding &s+esos$ WARN)N> se ONL= fo! s&nding WOOD( DO NOT o! *&e!i&'s #on&ining &s+esos$ p&ined s"!f&#es$ o! *&e!i&'s %hi#h p!od"#e o@i#
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ELECTRICAL CONNECTIONS Coect t,e *ai! (ea to a !taa% 2#0 o(t >40;
WARN)N>: TB)S APPL)ANCE MST ;E EARTBED IMPORTANT T,e 1i%e! i t,e *ai! (ea a%e co(o%e i acco%ace 1it, t,e fo((o1i coe %ee & e((o1
)
Ea%t,
B(e
)
Net%a(
B%o1
)
Lie
A! t,e co(o%! of t,e f(e@i +(e co% of t,i! app(iac e *a$ ot co%%e!po 1it, t,e co(o%e *a%-i! ietif$i te%*ia(! i $o% p( p%ocee a! fo((o1!
Coect REEN & ELLO= co% to te%*ia( *a%-e 1it, a (ette% FEG o% Ea%t, !$*+o( F G o% co(o%e REEN o% REEN & ELLO="
Coect BRO=N co% to te%*ia( *a%-e (ette% FLG o% co(o%e RED"
Coect BLUE co% to te%*ia( *a%-e (ette% FNG o% co(o%e BLAC9"
We s!ong'. !e#o**end h& his "ni is fied %ih & Resid"&' C"!!en De,i#e RCDF(
/SE RAT)N> T,e f!e i t,e p( fo% t,i! app(iace *!t +e %ate at 5 &*ps a a$ %ep(ace*et *!t +e ASTA app%oe to BS 3#62"
)MPORTANT NOT)CE If t,i! app(iace i! fitte 1it, a p( 1,ic, i! *o(e o to t,e e(ect%ic ca+(e >i"e" o %e1i%ea+(e? p(ea!e ote 3"
T,i! p( *!t +e t,%o1 a1a$ if it i! ct f%o* t,e e(ect%ic ca+(e" T,e%e i! a ae% of e(ect%ic !,oc- if it i! !+!e8et($ i!e%te i a !oc-et ot(et"
2"
Nee% !e t,e p( 1it,ot t,e f!e coe% fitte"
#"
S,o( $o 1i!, to %ep(ace a etac,a+(e f!e ca%%ie% e!%e t,at t,e co%%ect %ep(ace*et i! !e >a! iicate +$ *a%-i o% co(o% coe?"
'"
Rep(ace*et f!e coe%! ca +e o+taie f%o* $o% (oca( ea(e% o% a e(ect%ica( !toc-i!t"
6
PRE)ASSEMBL C;EC9 Sepa%ate a(( pa%t! f%o* pac-i *ate%ia(! a c,ec- eac, ite* 1it, t,e FTa+(e of Loo!e Pa%t!"G Ma-e ce%tai a(( ite*! a%e accote fo% +efo%e i!ca%i a$ pac-i *ate%ia("
WARN)N> If a$ pa%t! a%e *i!!i o ot atte*pt to a!!e*+(e t,e Be(t a Di!c Sae% p( i t,e *ai! (ea o% !1itc, ti( t,e *i!!i pa%t! a%e o+taie a I!ta((e co%%ect($" WARN)N> :o% $o% o1 !afet$ ee% coect p( to po1e% !o%ce ti( a(( a!!e*+($ !tep! a%e co*p(ete a ti( $o ,ae %ea a e%!too t,e eti%e o1e%! *aa("
LOOSE PARTS
TA;LE O/ LOOSE PARTS Ite*De!c%iptio A
Be(t a Di!c Sae% A!!e*+($
3
B
O1e%! Maa(
3
C
Ta+(e
3
D
Sai Di!c
I
E
Ta+(e Sppo%t
3
:
Di!c a%
3
=o%- Stop
3
;Mit%e
ae
Ite*De!c%iptio
Ht$"
I
3
Ba cotet! 9o+
Ht$"
3
=a!,e% 6"4 @ 37". @ 3"6
4
Sc%e1 Pa ;" M'"
2
S1itc, 9e$
3
Loc-1a!,e% E@t" M6
'
Sca(e La+e(
3
Sc%e1 ;e@ ;" M6
'
;e@ FLG =%ec, 6**
3
S,o( a$ of t,e co*poet! +e *i!!i o% a*ae t,e p(ea!e cotact $o% CLAR9E ea(e% i**eiate($ fo% a %ep(ace*et"
WARN)N>: The "se of &n. &##esso!.<&&#h*en$ ohe! h&n hose
!e#o**ended in his ins!"#ion *&n"&'$ *&. p!esen & !is of pe!son&' in"!.( 7
ASSEMBL Too's Re"i!ed
Mo"ning To Wo!+en#h If Be(t a Di!c Sae% i! to +e !e i a pe%*aet (ocatio it !,o( +e fa!tee !ec%e($ to a fi%* !ppo%ti !%face !c, a! a 1o%-+ec," If *oti to a 1o%-+ec, ,o(e! !,o( +e %i((e t,%o, !ppo%ti !%face of t,e 1o%-+ec, !i i*e!io! i((!t%ate" 3" T,e it !,o( +e +o(te !ec%e($ !i 4/36 !c%e1! f(at 1a!,e%! a ,e@ t! >ot ic(e?" Sc%e1 (et, !,o( +e 3J p(! t,e t,ic-e!! of t,e +ec, top" 2" Locate a *a%- t,e ,o(e! 1,e%e +e(t a i!c !ae% i! to +e *ote" #" D%i(( >2? #/. ia*ete% ,o(e! t,%o, 1o%-+ec," '" P(ace t,e *ac,ie o t,e 1o%-+ec, a(ii ,o(e! o +a!e 1it, ,o(e! %i((e i 1o%-+ec," 4" I!e%t t1o 4/36 !c%e1! t,%ea o t,e 1a!,e%! a t! t,e ti,te t,e t!"
Mo"ning To A ;o&!d A a(te%ate *et,o of *oti i! to fa!te +e(t a i!c !ae% to a *oti +oa%" T,e +oa% !,o( +e of !fficiet !iT,ie% c,ip+oa% ca +%ea-"? CAUTION To aoi I%$ f%o* too( *oe*et !e 5<16G o! (a%e% s#!e%s &nd n"s( 3" :o((o1 i!t%ctio! fo% *oti to 1o%-+ec, !+!titti a +oa% 3. @ 2' *ii** !iot ic(e?" Sc%e1 (et, !,o( +e 3)3/2 p(! t,e t,ic-e!! of t,e *oti +oa%"
NOTE :o% p%ope% !ta+i(it$ ,o(e! *!t +e cote% !- !o !c%e1 ,ea! a%e f(!, 1it, t,e +otto* !%face of !ppo%ti +oa%" .
C'&*ping To Wo!+en#h T,e +e(t a i!c !ae% ca +e c(a*pe i%ect($ to t,e +oa% !i t 1o o% *o%e FG c(a*p! o +a!e of it >oe c(a*p o eac, e?"
)ns&''ing S&nding Dis# And >"&!d 3" Locate !ai i!c a pee( +ac-i f%o* i!c" A(i pe%i*ete% of i!c 1it, p(ate a p%e!! i!c fi%*($ ito po!itio a(( t,e 1a$ a%o" 2" Locate i!c a% a t1o M' pa ,ea !c%e1! f%o* (oo!e pa%t! +a" #" Po!itio i!c a% aai!t (o1e% 3/# of i!c a(ii ,o(e! a! !,o1" '" U!i a c%o!! ,ea t$pe !c%e1%ie% fa!te t,e pa ,ea !c%e1! !ec%e($ app($i !(i,t p%e!!%e to t,%ea t,e ,o(e!"
)ns&''ing Wo! S"ppo! Sop
1" Locate t,e 1o%- !ppo%t a M6 ,e@ !c%e1 1a!,e% a (oc-1a!,e%" 2" ;o( 1o%- !ppo%t ito po!itio a fa!te a! !,o1" Do ot oe%ti,te"
5
)ns&''ing T&+'e Asse*+'.
3" Locate ta+(e !ppo%t a >#? M6 ,e@ ,ea !c%e1! f(at 1a!,e%! a (oc-1a!,e%! a*o (oo!e pa%t!" 2" Po!itio ta+(e !ppo%t aai!t ta+(e a(ii ,o(e! a! !,o1" #" :a!te ta+(e !ppo%t to ta+(e a! !,o1"
'" Locate 1a!,e% 6"4 @ 37". @ 3"6 a -o+ a*o (oo!e pa%t!" 4" Po!itio ta+(e !ppo%t i co%%e!poi ,o(e! o !ie of +a!e a! !,o1" Ma-e !%e t,e 5"4** ia*ete% ie@ pi a(i! 1it, ppe% ,o(e" 6" P(ace 1a!,e% o t,%eae !,aft of -o+ a i!e%t t,%o, !(ot ito t,%eae ,o(e! of +a!e
WARN)N>: To &,oid !&pping he %o! o! finge!s +e%een he &+'e &nd s&nding s"!f&#e$ he &+'e edge sho"'d +e & *&@i*"* of 1<16 in#h f!o* s&nding s"!f&#e(
7" Loo!e t,e >#? ,e@ ,ea !c%e1! a a!t ta+(e !o t,at a ap of 3/36G ONL e@i!t! +et1ee t,e ta+(e a t,e i!c"" 30
A"@i'i&!. Mo"ning /o! 2e!i#&' S&nding 3"
Re*oe +ac-!top (oc- +o(t a %e*oe 1o%- !ppo%t"
2"
Re*oe ta+(e a!!e*+($ +$ %e*oi ta+(e (oc- -o+ a 1a!,e%"
NOTE Be(t +e *a$ +e %ai!e to e%tica( po!itio +$ (oo!ei ,e@ !oc-et !c%e1 a %ai!i +e" See FPo!itioi Be(t BeG o pae 36" #"
Attac, ta+(e a!!e*+($ to a@i(ia%$ ,o(e! i +e(t +e" Ma-e !%e ie@ pi i! i t,e ppe% ,o(e 1,e !ai ta+(e i! i t,e e%tica( po!itio"
S"&!ing T&+'e Asse*+'. WARN)N>: To &,oid in"!. f!o* &##iden&' s&!$ *&e s"!e oo' is "np'"gged +efo!e &'igning( 3" U!i a co*+iatio !8a%e c,ec- t,e a(e of t,e 1o%-ta+(e 1it, t,e i!c"
NOTE T,e co*+iatio !8a%e *!t +e Ft%eG ) See FA!!e*+($ ) Too(! NeeeG !ectio o " pae . fo% c,ec-i *et,o 2" If t,e ta+(e i! ot 50K 1it, t,e i!c (oo!e ta+(e (oc- -o+ !c%e1 a ti(t ta+(e" #" A!t 1o%-ta+(e !8a%e to t,e i!c a %eti,te ta+(e (oc- -o+" '" Attac, !ca(e (a+e( to 0K *a%- o !t a%"
)ns&''ing he S&nding ;e' -Tensioning And T!&#ing WARN)N>: To &,oid in"!. f!o* &##iden&' s&!$ s%i#h HO//I$ !e*o,e e. &nd dis#onne# f!o* po%e! o"'e +efo!e !e*o,ing o! ins&''ing s&nding +e'( O t,e !*oot, !ie of t,e !ai +e(t i! a Fi%ectioa( a%%o1"G T,e !ai +e(t *!t % i t,e i%ectio of t,i! a%%o1 !o t,at t,e !p(ice oe! ot co*e apa%t" 3" S(ie te!io (ee% to t,e %i,t to %e(ea!e t,e +e(t te!io" 2" P(ace t,e !ai +e(t oe% t,e p((e$! 1it, t,e i%ectioa( a%%o1 poiti a! !,o1" Ma-e !%e t,e +e(t i! cet%e o +ot, p((e$!"
33
#" S(ie te!io (ee% to t,e (eft to app($ +e(t te!io" '" Ti,te ,e@ !oc-et !c%e1 1,e +e i! i e!i%e po!itio" 4" P( i t,e po1e% co%" T% !1itc, FONG a i**eiate($ FO::G oti if t,e +e(t te! to !(ie off t,e i(e% p((e$ o% %ie p((e$" If it i ot te to !(ie off it i! TRAC9IN p%ope%($"
6" If t,e !ai +e(t *oe! to1a% t,e i!c t% t,e t%ac-i -o+ c(oc-1i!e 3/' t%" 7" If t,e !ai +e(t *oe! a1a$ f%o* t,e i!c t% t,e t%ac-i -o+ atic(oc-1i!e 3/' t%" ." T% !1itc, FONG a i**eiate($ FO::G aai oti +e(t *oe*et" Rea!t t%ac-i -o+ if ece!!a%$"
32
ETTIN TO 9NO= OUR BELT/DISC SANDER
WARN)N>: To &,oid in"!. f!o* &##iden&' s&!$ s%i#h HO//I &nd dis#onne# f!o* po%e! so"!#e +efo!e *&ing &n. &d"s*ens( 3" =o%- Sppo%t" Sppo%t! t,e 1o%-piece o t,e !ai +e(t" 2" ;e@ Soc-et ;ea Sc%e1" Loo!ei !c%e1 a((o1! +e(t +e to +e %ai!e to t,e e%tica( po!itio" #" T%ac-i 9o+" T%i -o+ atic(oc-1i!e ca!e! !ai +e(t to *oe to1a%! t,e i!c t%i -o+ c(oc-1i!e ca!e! !ai +e(t to *oe a1a$ f%o* t,e i!c" '" to
Te!io Lee%" S(ii (ee% to t,e %i,t %e(ea!e! t,e !ai +e(t te!io !(ii (ee% t ,e (eft app(ie! +e(t te !io"
4" Ta+(e Loc- 9o+" Loo!ei -o+ a((o1! t,e 1o%- ta+(e to +e ti(te fo% +ee( !ai" >Sca(e poite% o ta+(e t%io !ca(e attac,e to +a!e"? 6" A@i(ia%$ Moti ;o(e" A((o1! ta+(e a!!e*+($ to +e *ote fo% e !ai 1,e t,e +e i! p(ace i e%tica( po!itio" 7" O)Off S1itc," 3#
ON-O// S%i#h T,e ON/O:: !1itc, ,a! a (oc-i feat%e" T,i! feat%e i! itee to ,e(p p%eet at,o%i!e a po!!i+($ ,a
NOTE 9e$ i! *ae of $e((o1 p(a!tic (ocate i (oo!e pa%t! +a "
2" I!e%t fie% e% !1itc, (ee% a PULL e of !1itc, ot"
#" To t% *ac,ie FO::G""" PUS; (ee% i" NEVER LEAVE T;E MAC;INE UNATTENDED UNTIL IT COMES TO A COMPLETE STOP"
'" To (oc- !1itc, i O:: po!itio"" ,o( !1itc, IN 1it, oe ,a""" REMOVE -e$ 1it, ot,e% ,a"
WARN)N>: /o! .o"! o%n s&fe.$ &'%&.s 'o# he s%i#h HO//I %hen *&#hine )s no )n "se ((( !e*o,e e. &nd eep ) )n & s&fe p'&#e((( &'so((( )n he e,en of & po%e! f&i'"!e &'' of .o"! 'ighs go o"F "!n s%i#h off(($ !e*o,e he e. &nd so!e ) !e*oe f!o* he *&#hine( 3'
OPERATIN INSTRUCTIONS ;e,e' S&nding
T,e 1o%-ta+(e ca +e ti(te f%o* 00 to '40 fo% +ee( !ai" Loo!e t,e ta+(e (oc- -o+ a ti(t t,e 1o%-)ta+(e to e!i%e a(e a! !,o1" Reti,te ta+(e (oc- -o+"
WARN)N>: To &,oid !&pping he %o! o! finge!s +e%een he &+'e &nd s&nding s"!f&#e$ he &+'e sho"'d +e !eposiioned on he &+'e s"ppo! o !e&in & *&@i*"* of 1<16 )n#h dis&n#e +e%een s&nding s"!f&#e &nd &+'e(
R&ising ;e' ;ed A +e (oc-i ,e@ !oc-et ,ea !c%e1 (oc-! t,e +e(t +e i a e%tica( o% ,o%i
34
S"!f&#e S&nding On The S&nding ;e' WARN)N>: To &,oid in"!. f!o* s'ips$ &*s o! h!o%n pie#es$ &d"s he +&#sop o #'e&! he s&nding s"!f&#e +. no *o!e h&n 1<16I( When #he#ing #'e&!&n#e +e%een he +e' &nd %o! s"ppo!$ p!ess he +e' f'& &g&ins he +ed +ene&h i( ;o( t,e 1o%-piece fi%*($ 1it, +ot, ,a! -eepi fie%! a1a$ f%o* t,e !ai +e(t" 9eep t,e e p aai!t t,e +ac-!top a *oe t,e 1o%- ee($ ac%o!! t,e !ai +e(t" U!e e@t%a catio 1,e !ai e%$ t,i piece!" :o% !ai (o piece! %e*oe t,e 1o%- !ppo%t" App($ o($ eo, p%e!!%e to a((o1 t,e !ai +e(t to %e*oe *ate%ia("
End S&nding On The S&nding ;e'
It i! *o%e coeiet to !a t,e e! of (o 1o%-) piece! 1it, !ai +e(t i a e%tica( po!itio" See FBa!ic Ope%atio ) Po!itioi Be(t BeG fo% a!ti t,e +e(t +e a !ee FA!!e*+($ ) I!ta((i Ta+(e A!!e*+($G fo% a!ti 1o%-ta+(e" Moe t,e 1o%- ee($ ac%o!! t,e !ai +e(t" :o% acc%ac$ !e a *it%e ae"
S&nding C"!,ed Edges A(1a$! !a i!ie c%e! o t,e i(e% p((e$ a! !,o1"
WARN)N>: Ne,e! &e*p o s&nd he ends of & %o!pie#e on he id'e! p"''e.( App'.ing he end of he %o!pie#e o he id'e! p"''e. #o"'d #&"se he %o!pie#e o f'. "p &nd !es"' in &n in"!.(
36
A(1a$! !a ot!ie c%e! o t,e (eft !ie of cet%e o t,e !ai i!c a! !,o1" =ARNIN App($i t,e 1o%-piece to t,e %i,t !ie of t,e i!c co( ca!e 1o%-piece to f($ p >-ic-)+ac-? a %e!(t I a I%$"
S&nding S*&'' End S"!f&#es On The S&nding Dis# NOTE U!e of a Mit%e ae i! %eco**ee fo% t,i! ope%atio" A(1a$! *oe t,e 1o%- ac%o!! (eft !ie of cet%e o t,e !ai i!c face a! !,o1" T,e ta+(e *a$ +e ti(te fo% +ee((e 1o%-" A(1a$! po!itio t,e 1o%-piece to t,e (eft of cet%e o !ai i!c 1it, i!c %otati atic(oc-1i!e a! !,o1"
WARN)N>: App'.ing he %o!pie#e o he !igh side of he dis# fi!s #o"'d #&"se %o!pie#e o f'. "p i#+&#F
&nd !es"' in &n )n"!.( WARN)N>: /o! .o"! o%n s&fe.$ "!n s%i#h HO//I &nd !e*o,e p'"g f!o* po%e! so"!#e o"'e +efo!e &d"sing .o"! s&nde!( NOTE U!e a co*+iatio !8a%e to !8a%e t,e *it%e ae to t,e face of t,e i!c >co*+iatio !8a%e *!t +e Ft%eG ) See FUpac-i ) Too(! Re8i%eG !ectio o pae . fo% c,ec-i t,i! *et,o?" If it i! ot !8a%e (oo!e t,e *it%e ae -o+ a *oe t,e *it%e ae !(i,t($ ti( it i! !8a%e" =it,ot *oi t,e *it%e ae ti,te t,e -o+ !ec%e($" 37
MAINTENANCE WARN)N>: /o! .o"! o%n s&fe.$ s%i#h HO//I &nd !e*o,e p'"g f!o* po%e! so"!#e +efo!e &d"sing$ *&in&ining$ o! '"+!i#&ing .o"! +e' &nd dis# s&nde!( WARN)N>: To &,oid e'e#!o#"ion o! fi!e$ &n. !ep&i!s o e'e#!i#&' s.se*s sho"'d +e done on'. +. "&'ified se!,i#e e#hni#i&ns( The "ni *"s +e !e&sse*+'ed e@&#'. o f&#o!. spe#ifi#&ions( If t,e *ai! (ea i! 1o% o% ct o% a*ae i a$ 1a$ , ae it %ep(ace i**eiate($" :%e8et($ +(o1 ot o% ac* a$ !t t,at *a$ acc*(ate i!ie t,e *oto%" A coat of 1a@ app(ie to t,e 1o%-ta+(e 1i(( *a-e it ea!ie% to fee t,e 1o%- 1,i(e fii!,i" Do ot app($ 1a@ to t,e a+%a!ie +e(t ta+(e +eca!e t,e +e(t co( pic- p t,e 1a@ a epo!it it o t,e p((e$! ca!i t,e +e(t to !(ip"
L"+!i#&ion T,e BALL BEARINS i t,i! *ac,ie a%e pac-e 1it, %ea!e at t,e facto%$" T,e$ %e8i%e o f%t,e% (+%icatio" S(eee +ea%i! !,o( +e (+%icate 1it, #0 1ei,t oi( o% e8ia(et afte% eac, 30 ,o%! of ope%atio"
Re*o,ing P"''e. Co,e! And )ns&''ing D!i,e ;e'
3" U!i a c%o!! ,ea !c%e1%ie% %e*oe t,e !c%e1 (ocate i t,e *i(e of t,e coe%" 2" Re*oe t,e coe%"
#" Loo!e >#? !c%e1! to a((o1 p((e$! to *oe eo, to p(ace t,e +e(t a%o t,e*" P(ace +e(t a%o t,e *oto% p((e$ a %ie p((e$ a! !,o1"
3.
'" S(i,t($ ti,te >#? !c%e1!" A!t te!io of +e(t +$ ptti +(ae !c%e1%ie% i a!ti ,o(e" P!, p o !c%e1%ie% to ti,te te!io +et1ee p((e$!" 4" Ti,te !c%e1! f(($ +ei ca%ef( ot to i!t%+ t,e +e(t" 6" Te!t +e(t te!io +$ p(aci fie%! o eit,e% !ie of +e(t a !8ee
NOTE E@ce!!ie ti,te!! o p((e$ +e(t *a$ ca!e ic%ea!e oi!e a oe% (oa *oto%" E@ce!!ie (oo!ee!! o p((e$ +e(t *a$ ca!e +e(t to fai( p%e*at%e($" 7" Locate t,e p((e$ coe% a po!itio it i!ie t,e %e(ief ee! of p((e$ ,o!i" ." U!i a c%o!! ,ea !c%e1%ie% %ei!ta(( a ti,te t,e f(at ,ea !c%e1"
TROUBLES;OOTIN T%o+(e Moto% 1i(( ot %"
Mac,ie !(o1! o1 1,e !ai"
P%o+a+(e ca!e
Re*e$
3" Defectie O)Off !1itc, Defectie !1itc, (ea Defectie !1itc, +o@"
3" Rep(ace efectie pa%t! +efo%e !i +e(t/i!c !ae% aai"
2" B%t ot *oto% o% %e(a$"
2" A$ atte*pt to %epai% t,i! *oto% o% %e(a$ *a$ c%eate a ;AARD (e!! %epai% i! ca%%ie ot +$ a 8a(ifie e(ect%icia"
3" D%ie +e(t too ti,t"
3" Dec%ea!e +e(t te!io !ee Maiteace !ectio FRe*oi P((e$ Coe% a I!ta((i D%ie Be(t" 2" Ea!e p o p%e!!%e"
2" Too *c, p%e!!%e app(ie to 1o%-piece"
Sai Be(t %! o ff p((e$!"
3" Not t%ac-i p%ope%($"
3 " A!t t%ac-i !ee A!!e* +($ I!t%ctio! FI!ta((i t,e Sai Be(t Te!ioi a T%ac-i"
=oo +%! 1,i(e !ai
3" Sai i!c o% +e(t i! (a
3" Rep(ace i!c o% +e(t"
E@ce!!ie oi!e"
3" D%ie +e(t too ti,t"
3" Dec%ea!e +e(t te!io !ee Maiteace Sectio FRe*oi P((e$ Coe% a I!ta((i D%ie Be(t"
35
PARTS DIARAM
20
PARTS LIST WARN)N>: The "se of sp&!e p&!s$ ohe! h& hose s"pp'ied +. CLARE )ne!n&ion&' o! one of is !e#ognised de&'e!s$ *&. +e h&?&!do"s &nd #o"'d in,&'id&e he g"&!&nee( )e*
Des#!ipion
P&! No
3
9o+
UT.202'7
2
=a!,e% R++e%
UT.20374
#
=a!,e% S,a-ep%oof
UT.23346
'
Be
UT.I5'56
4
Sc%e1 :(at C%o!! M4 @ 0".)#4
UT.202#4
6
Sc%e1 ;e@ M6 @ 3"0)32
UT.202'5
7
Loc-1a!,e% E@t" M6
UT.42006
.
=a!,e% 6"4 @ 37". @ 3"6
UT.202#.
5
Sppo%t =o%-
UT.35'.3
30
Be(t Sai ' @ #6
UT52.#5'
33
L oc-1a!,e% ;e(ic a( M4
UT.20#.#'
32
Sc%e1 Pa ; MS @ 0".).
UT.202'03
3#
D%* D%ie
UT.35'76
3'
Sc%e1 Soc-et Set M6 @ 3"0)30
UT.20#.22
34
Cap Bea%i
UT.202'#
36
Bea%i Ba((
UT.234.'
37
Space% Bea%i
UT.2063.
3.
;o!i S1itc,
UT.35'53
35
Loc-1a!,e% E@t" MS4
UT.42004
20
Sc%e1 Pa ;" MS @ 0".)3
UT.202'0
23
9e$ S1itc,
UT522246
22
S1itc, Loc-i
UT.3633#
2#
Lea
UT.35'63
2'
Sc%e1 Pa C%o!!
UT.202'.3
24
Coe% S1itc, Bo@
UT.35'75
26
Re(a$
UT.3'4.5
27
Pa 6 Sapape%
UT52.#0.
2.
Sc%e1 Pa C%o!! M6 @ 3"0)32
UT.202''
25
Loc-1a!,e% ;e(ica( M6
UT.20#.#4
#0
Di!c
UT.234..
#3
Sc%e1 Pa ; T$pe FABG M'"2 @ 3"')32
UT.202'.
#2
a% Di!-
UT.35'.'
##
S,%o Di!-
UT.35'57
#'
Co((ecto% D!t
UT.35'54 23
cot" PARTS LIST )e*
Des#!ipion
P&! No
#4
Ta+(e
UT.35'.7
#6
Sppo%t Ta+(e
UT.35'50
#7
La+e( Sca(e
UT.35'45
#.
Co% =/P(
UTB35'6#
#5
Moto% >3/# ;P?
UT.234.7
'0
Coecto% =i%e
UT#74007
'3
Nt ;e@ M6 @ 3"0
UT.'0630
'2
Ba!e
UT.I5'5.
'#
Be(t D%ie
UT.I'002#
''
Sc%e1 :(at M4
UT.202#42
'4
=a!,e% Cote%!-
UT.234.6
'6
D%ie P((e$
UT.234.43
'7
Sc%e1 Pa ;" M6 @ 3" 0)2"4
UT.202''3
'.
=a!,e% M6 @ 32 @ 3"6
UT.43006
'5
P((e$ D%ie
UT.234.4
40
Sc%e1 :(at ;" M4 @ 0" .)24
UT.302#43
43
Sppo%t Bea%i
UT.I5'7#
42
P((e$ Coe% P(ate
UT.35'7'
4#
P((e$ Coe%
UT.35'.2
4'
Nt S8a%e M. @ 3"24
UT.2024.'
44
B*pe% R++e%
UT.20775
46
Sc%e1 M. @ 3"24
UT.202#5
47
Bea%i Ba((
UT.3'303
4.
Ri Retaii M32
UT.202'2
45
S,aft D%ie
UT.234.5
60
Nt;e@ M4 @ 0".
UT.23447
63
Space% ie
UI635'64
62
Sp%i Ie@
UT6#64.
6#
ie D%*
UT.234.2
6'
S,aft I(e%
UT.234.3
64
D%* I(e%
UT.35'74
66
Lee% Te!io
UT.35'70
67
Sp%i Te!io
UT.35'6.
6.
Space% Lee%
UT.35'73
65
=a!,e% MS @ 34 @ 3"2
UT.43004
70
Mit%e ae
UT5555
22
P(ea!e ote t,at t,e etai(! a !pecificatio! cotaie ,e%ei a%e co%%ect at t,e ti*e of oi to p%it" ;o1ee% CLAR9E Ite%atioa( %e!e%e t,e %i,t to c,ae !pecificatio! at a$ ti*e 1it,ot p%io% otice"
CLARE )ne!n&ion&'( Be*n&'' S!ee$ Epping$ Esse@ CM16 4L> 2#
