Automation Concept En

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�� Academy Automation Concept and IT Solutions

Table of contents �� A Au utomation Concept

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�� F Fiiller Simulation

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On-site Training Center

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Digit al �� A Accademy

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Rack overview, training opportunities and possible combinations

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�� Automation Notebook

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�� S IMATIC S�-�� Rack

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�� A Au utomation Engineer

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�� SIMATIC S�-�� R��/TIA

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Siemens S�-�� controller and STEP � in the TIA portal

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�� Touch-Screen Rack

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�� S SiitePilot

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�� Touch-Screen/SIMATIC S� Rack

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Line Documentation System (LDS)

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�� A ASS-i Safety Rack

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Line Performance Analyser (LPA)

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�� B B& &R Rac k

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�� A sset Management (KAM)

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�� f re requency in inverter ra rack fo for Da Danfoss

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Line Management System (LMS)

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�� L LC CT� Rac k

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The �� c co ourse navigator

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�� Automation Concept The overall package for best training concepts Nothing will happen in your production as if by magic. You rather need precise knowledge about automation technology, the option to quickly intervene into the software, and suitable tools for a safe programming of the procedures.

�� offers the ideal overall package for you with its Automation Concept. In co-operation with you, we will develop your individual overall concept for all tasks of AutomationTechnologytailored perfectly to your needs.

Your success is based on three elements: ■ Automation Engineer ■ Automation Equipment ■ Automation Notebook Regardless if racks, machine simulation units, notebook or training offers, on the following pages we will inform you in detail about all services of the �� Automation Concept.

Contact: Claudia Bruckbauer Telephone: +�� -�� Fax: +�� -�� E-Mail:[email protected]

�� Automation Concept The overall package for best training concepts Nothing will happen in your production as if by magic. You rather need precise knowledge about automation technology, the option to quickly intervene into the software, and suitable tools for a safe programming of the procedures.

�� offers the ideal overall package for you with its Automation Concept. In co-operation with you, we will develop your individual overall concept for all tasks of AutomationTechnologytailored perfectly to your needs.

Your success is based on three elements: ■ Automation Engineer ■ Automation Equipment ■ Automation Notebook Regardless if racks, machine simulation units, notebook or training offers, on the following pages we will inform you in detail about all services of the �� Automation Concept.

Contact: Claudia Bruckbauer Telephone: +�� -�� Fax: +�� -�� E-Mail:[email protected] �

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�� Automation Concept Automation Equipment

Automation Engineer Automation Notebook

Our Automation Concept is the formula for your electronics and automation specialists for accurate diagnostics and optimisation of the entireautomation technology.

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�� Automation Notebook It contains the required software as well as all adapters necessary for the diagnostics and data back-up of your line.

One concept, three components ■ �� Automation Equipment Using different racks and machine simulation units, all staff members can learn and deepen the ideal use and expand their knowledge of handling the machines – without any standstills during production.

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�� Automation Engineer We offer modular basic courses and workshops for IT system technology, for line documentation systems, for visualisation systems as well as an automation and network concept.

Benefits to you ■ Components that are attuned to one another The three elements of the �� Automation Concept can be used separately, as single automation modules, or as interacting components. ■ Maximum efficiency for all automation tasks Regardless if training own staff members or troubleshooting: The �� Automation Concept is a benefit for your production – in daily operation on the machine and in simulation sequences.

�� Automation Concept Automation Equipment

Automation Engineer

Our Automation Concept is the formula for your electronics and automation specialists for accurate diagnostics and optimisation of the entireautomation technology.

■

�� Automation Notebook It contains the required software as well as all adapters necessary for the diagnostics and data back-up of your line.

One concept, three components ■ �� Automation Equipment Using different racks and machine simulation units, all staff members can learn and deepen the ideal use and expand their knowledge of handling the machines – without any standstills during production.

■

�� Automation Engineer

Benefits to you ■ Components that are attuned to one another The three elements of the �� Automation Concept can be used separately, as single automation modules, or as interacting components. ■ Maximum efficiency for all automation tasks Regardless if training own staff members or troubleshooting: The �� Automation Concept is a benefit for your production – in daily operation on the machine and in simulation sequences.

We offer modular basic courses and workshops for IT system technology, for line documentation systems, for visualisation systems as well as an automation and network concept.

Automation Notebook

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On-site Training Center – a plus for your production process Your request: Optimum training of your staff without travel expenditure or even interruption of your production? �� will assist you in meeting these challenging requirements. All you need to do is provide us with an empty room. �� will take care of the rest. We will plan your ideal training room with all required connections and simulation units and create comfortable and optimal training conditions according to your requirements.

One room, many fields of applications Once it has been installed, your On-site Training Center can be put to versatile use, depending on your equipment. Machine training for: ■ AutomationTechnology ■ Operator training ■ Maintenance training Targeted training and advanced training of your staff: ■ Simulation of machine functions ■ Troubleshooting via simulation of malfunctions ■ Practical exercises for replacement of components without affecting the current production ■ Testing own programs

Custom-made training environment We offer different equipment possibilities depending on the size of the room and individual requirements. ■ Sub-modules of a machine (racks) ■ Mechanical Training Units for individual machines such as Contiform blowing station, hotmelt labelling station, filling valves Please ask your �� contact person if you have more questions about the Mechanical Training Units.

Exemplary planning of the room for an On-site Training Center with racks and machine simulation units 1180mm

1900mm

2700mm

1900mm

2720mm

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1x 1x d r a o b t r a m S

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2x 2x

2x 2x 2x 2x

4850mm

Table e l b a T

2x 2x

d r a o b t r a m S

n o i t a t s g n i l l e b a l

Table

1900mm

2x 2x

2x 2x

Projector/HDMI

r o t c e j o r P

1x 1x

k c a R

Trainer

k c a R

5000 mm Table k c a R

r e d n i l y c r e p p i r g

Table

8000mm

2x 2x

Table

5500mm

1200mm

k c a R

Table

2x 2x

k c a R

Projector/HDMI

Table x x 1 1

m m 0 0 7 8

USB/VGA Smartboard �� V electric socket

f i l l i n g s t a t i o n

blowingstation

big table

Electric socket

big table

LAN port

1x 1x

add.Valvestation workingbench

Light switch

On-site Training Center – a plus for your production process Your request: Optimum training of your staff without travel expenditure or even interruption of your production? �� will assist you in meeting these challenging requirements. All you need to do is provide us with an empty room. �� will take care of the rest. We will plan your ideal training room with all required connections and simulation units and create comfortable and optimal training conditions according to your requirements.

One room, many fields of applications Once it has been installed, your On-site Training Center can be put to versatile use, depending on your equipment. Machine training for: ■ AutomationTechnology ■ Operator training ■ Maintenance training Targeted training and advanced training of your staff: ■ Simulation of machine functions ■ Troubleshooting via simulation of malfunctions ■ Practical exercises for replacement of components without affecting the current production ■ Testing own programs

Custom-made training environment We offer different equipment possibilities depending on the size of the room and individual requirements. ■ Sub-modules of a machine (racks) ■ Mechanical Training Units for individual machines such as Contiform blowing station, hotmelt labelling station, filling valves

Exemplary planning of the room for an On-site Training Center with racks and machine simulation units 1180mm

1900mm

2700mm

1900mm

1x 1x d r a o b t r a m S

r o t c e j o r P

Please ask your �� contact person if you have more questions about the Mechanical Training Units.

2720mm

1x 1x

e l b a T

2x 2x

2x 2x

2x 2x 2x 2x

4850mm

Table e l b a T

2x 2x

Table

2x 2x

d r a o b t r a m S

n o i t a t s g n i l l e b a l

1900mm

k c a R

r o t c e j o r P

1x 1x

Trainer

k c a R

5000 mm Table

8000mm

1 2 t i t i u u c r c r i i c c

■ S� basic course and advanced course ■ Zenon course ■ Fill er operator training

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AS-i Safety rack

B&R rack

Frequency inverter rack for Danfoss

LCT� rack

USB/VGA Smartboard

Electric socket

big table

LAN port

add.Valvestation workingbench

Light switch x x 3 3

1 2 t i t i u u c r c r i i c c

Training opportunities and possible combinations

Touch-Screen/ SIMATIC S� rack

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x x 1 1

big table

Overview

Touch-Screen rack

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k c a R

Table

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SIMATIC S�-�� rack/TIA

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r e d n i l y c r e p p i r g

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blowingstation

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k c a R

Table

k c a R

f i l l i n g s t a t i o n

SIMATIC S�-�� rack

2x 2x

Table

2x 2x

Projector/HDMI

1200mm

■ Zenon course ■ B&R workshop ■ Fill er operator training

SIMATIC S�

AS-i Safety

■ ASI safetyworkshop ■ Zenon course ■ B&R workshop ■ Fill er operator training

AS-i Safety

■ ASI safetyworkshop ■ S� basic course and advanced course ■ Zenon course ■ B&R workshop

AS-i Safety

■ Profibus ■ Ethernet

Touch-Screen

Touch-Screen/SIMATIC S�

■ ASI safetyworkshop ■ S� basic course and advanced course ■ Zenon course ■ Fill er operator training

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B&R

SIMATIC S�

Touch-Screen

Bestseller Touch-Screen/SIMATIC S�

SIMATIC S�

B&R

Touch-Screen

B&R



Overview

Training opportunities and possible combinations ■ S� basic course and advanced course ■ Zenon course ■ Fill er operator training

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SIMATIC S�-�� rack

SIMATIC S�-�� rack/TIA

Touch-Screen rack

Touch-Screen/ SIMATIC S� rack

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AS-i Safety rack

B&R rack

Frequency inverter rack for Danfoss

LCT� rack

■ Zenon course ■ B&R workshop ■ Fill er operator training

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■ ASI safetyworkshop ■ S� basic course and advanced course ■ Zenon course ■ Fill er operator training

AS-i Safety

■ ASI safetyworkshop ■ Zenon course ■ B&R workshop ■ Fill er operator training

AS-i Safety

■ ASI safetyworkshop ■ S� basic course and advanced course ■ Zenon course ■ B&R workshop ■ Fill er operator training

■ Profibus ■ Ethernet

Touch-Screen

B&R

SIMATIC S�

Touch-Screen

Bestseller

AS-i Safety


SIMATIC S�

B&R

Touch-Screen

B&R

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�� Automation Engineer

�� SIMATIC S7-300 Rack Description With the SIMATIC S�-�� rack, the user can perform preliminary tests of the program changes made in the S� controller and learns how to use AS-Interface, Profibus or network technology. The SIMATIC S�-�� rack serves as a basis for the touchscreen rack and the ASI safety rack.

Learningobjectives ■ Hardware and peripherals of a �� machine with communications to HMI and subsystems; understanding data security/ diagnostics ■ Structure of the user software, Profibus/ASI configuration structure

Accessories and extensions ■ Options for combination of automation racks (see page ��) ■ Participation in the »Basic course Siemens SIMATIC S�-�� for �� machines« ■ Optional: Training document ation ■ Optional: �� Automation Notebook

Technical data, scope of supply ■ �� SIMATIC S�-�� Rack ■ Connection diagram and operating instructions

Benefits to you ■ Realistic simulation of changes on the machine controller ■ Development and testing of user programs and projects ■ Practicing the replacement of components without affecting production ■ Training for e.g. S� control technology, Profibus and ASI bus

�� SIMATIC S7-300 Rack Description With the SIMATIC S�-�� rack, the user can perform preliminary tests of the program changes made in the S� controller and learns how to use AS-Interface, Profibus or network technology. The SIMATIC S�-�� rack serves as a basis for the touchscreen rack and the ASI safety rack.

Learningobjectives ■ Hardware and peripherals of a �� machine with communications to HMI and subsystems; understanding data security/ diagnostics ■ Structure of the user software, Profibus/ASI configuration structure

Accessories and extensions ■ Options for combination of automation racks (see page ��) ■ Participation in the »Basic course Siemens SIMATIC S�-�� for �� machines« ■ Optional: Training document ation ■ Optional: �� Automation Notebook

Technical data, scope of supply ■ �� SIMATIC S�-�� Rack ■ Connection diagram and operating instructions

Benefits to you ■ Realistic simulation of changes on the machine controller ■ Development and testing of user programs and projects ■ Practicing the replacement of components without affecting production ■ Training for e.g. S� control technology, Profibus and ASI bus

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�� SIMATIC S7-1500 Rack/TIA Description The SIMATIC S�-�� Rack/TIA is an ideal tool for testing S� controller settings and programs you have configured yourself using the SIMATIC Step� (TIA portal), as well as for learning how to handle AS-Interface and Profinet or network technology. The SIMATIC S�-�� Rack/TIA , just like the SIMATIC S�-�� Rack, serves as a basis for the touch-screen rack and the ASI safety rack. Accessories and extensions ■ Options for combination of automation racks (see page ��) ■ Participation in the basic course »Siemens SIMATIC S�-�� for �� machines« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ Hardware and peripherals of a �� machine with communications to HMI and subsystems; understanding data security/ diagnostics ■ Structure of the »TIA portal and SIMATIC Step� (TIA portal)« user software ■ Structure of the Profinet/ASI configuration Technical data, scope of supply ■ �� SIMATIC S�-�� Rack/ TIA ■ Connection diagram and operating instructions

Benefits to you ■ Performing simulations of machine controller changes as realistically as possible ■ Configuring and testing own programs and projects ■

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Practicing the replacement of components without affecting

production Holding training courses on topics such as S� control technology with SIMATIC Step� (TIA portal), Profinet and ASI bus

�� SIMATIC S7-1500 Rack/TIA Description The SIMATIC S�-�� Rack/TIA is an ideal tool for testing S� controller settings and programs you have configured yourself using the SIMATIC Step� (TIA portal), as well as for learning how to handle AS-Interface and Profinet or network technology. The SIMATIC S�-�� Rack/TIA , just like the SIMATIC S�-�� Rack, serves as a basis for the touch-screen rack and the ASI safety rack. Accessories and extensions ■ Options for combination of automation racks (see page ��) ■ Participation in the basic course »Siemens SIMATIC S�-�� for �� machines« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ Hardware and peripherals of a �� machine with communications to HMI and subsystems; understanding data security/ diagnostics ■ Structure of the »TIA portal and SIMATIC Step� (TIA portal)« user software ■ Structure of the Profinet/ASI configuration Technical data, scope of supply ■ �� SIMATIC S�-�� Rack/ TIA ■ Connection diagram and operating instructions

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Benefits to you ■ Performing simulations of machine controller changes as realistically as possible ■ Configuring and testing own programs and projects ■

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Practicing the replacement of components without affecting

production Holding training courses on topics such as S� control technology with SIMATIC Step� (TIA portal), Profinet and ASI bus

��

�� Touch-Screen Rack Description The Touch-Screen Rack serves as an expansion for the SIMATIC S�-�� or �� rack with an integrated �� machine visualisation system where the user can exercise and call all functions known from the machine on the touch-screen. Accessories and extensions ■ Options for combination of automation racks (see page ��) ■ �� SIMATIC S�-�� or �� Rack(prerequisite) ■ Participation in the course »�� visualisation technology – Zenon touch-screen software« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ �� emergency package solution, practical use of the Zenon tools ■ Alarm handling, diagnostics and interpretation of faults ■ Use of the type and user management system, data back-up Technical data, scope of supply ■ �� Touch-Screen Rack ■ Connection diagram and operating instructions ■ Customer transponder set ■ Including current filler software project

Benefits to you ■ �� machine visualisation system with all included parameters visible ■ Learn how to use the production machines in a reliable and targeted manner via training with the Touch-Screen Rack ■ Holding training courses on visualisationtechnology ■ Quicker and more efficient use of the help tools

�� Touch-Screen Rack Description The Touch-Screen Rack serves as an expansion for the SIMATIC S�-�� or �� rack with an integrated �� machine visualisation system where the user can exercise and call all functions known from the machine on the touch-screen. Accessories and extensions ■ Options for combination of automation racks (see page ��) ■ �� SIMATIC S�-�� or �� Rack(prerequisite) ■ Participation in the course »�� visualisation technology – Zenon touch-screen software« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ �� emergency package solution, practical use of the Zenon tools ■ Alarm handling, diagnostics and interpretation of faults ■ Use of the type and user management system, data back-up Technical data, scope of supply ■ �� Touch-Screen Rack ■ Connection diagram and operating instructions ■ Customer transponder set ■ Including current filler software project

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Benefits to you ■ �� machine visualisation system with all included parameters visible ■ Learn how to use the production machines in a reliable and targeted manner via training with the Touch-Screen Rack ■ Holding training courses on visualisationtechnology ■ Quicker and more efficient use of the help tools

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�� Touch-Screen/SIMATIC S7 Rack Description The Touch-Screen/SIMATIC S7 Rack is a combination of the SIMATIC S7 Rack and the Touch-Screen Rack. The controller works only with integrated �� visualisation systems. Accessories and extensions ■ Options for combination of automation racks (see page ��) ■ Participation in the course »�� visualisation technology – Zenon touch-screen software« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ �� emergency package solution, practical use of the Zenon tools ■ Alarm handling, diagnostics and interpretation of faults ■ Use of the type and user management system, data back-up Technical data, scope of supply ■ �� Touch-Screen/SIMATIC S� Rack ■ Connection diagram and operating instructions ■ Customer transponder set ■ Including current filler software project

Benefits to you ■ �� machine visualisation system with all included parameters visible ■ Learn how to use the production machines in a reliable and targeted manner via training with the Touch-Screen Rack ■ Training for visualisation technology ■ Quicker and more efficient use of the help tools ■ Inexpensive solution if no S� training courses are required or no S� training contents are to be conveyed

�� Touch-Screen/SIMATIC S7 Rack Description The Touch-Screen/SIMATIC S7 Rack is a combination of the SIMATIC S7 Rack and the Touch-Screen Rack. The controller works only with integrated �� visualisation systems. Accessories and extensions ■ Options for combination of automation racks (see page ��) ■ Participation in the course »�� visualisation technology – Zenon touch-screen software« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ �� emergency package solution, practical use of the Zenon tools ■ Alarm handling, diagnostics and interpretation of faults ■ Use of the type and user management system, data back-up Technical data, scope of supply ■ �� Touch-Screen/SIMATIC S� Rack ■ Connection diagram and operating instructions ■ Customer transponder set ■ Including current filler software project

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Benefits to you ■ �� machine visualisation system with all included parameters visible ■ Learn how to use the production machines in a reliable and targeted manner via training with the Touch-Screen Rack ■ Training for visualisation technology ■ Quicker and more efficient use of the help tools ■ Inexpensive solution if no S� training courses are required or no S� training contents are to be conveyed

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�� AS-i Safety Rack Description The ASI Safety Rack can be used in training courses on the standard components of �� safety equipment. The rack allows you to exercise with these components and test or replace them. Accessories and extensions ■ Options for combination of automation racks (see page 11) ■ Participation in the course »�� Electrical Components – System Engineering« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ Replacingcomponents ■ Data back-up ■ Online functionality (ASIMonsoftware) Technical data, scope of supply ■ �� ASI Safety Rack ■ Connection diagram and operating instructions ■ Replacement components of the safety equipment ■ ASI programming unit including adapter and programming cable

Benefits to you ■ Safe and quick replacement of the safety components ■ Correct detection and analysis of faults ■ Practical exercises possible by connecting the S� controller and the touch-screen visualisation system (display and diagnostics on touch-screen) ■ Back-up of safety logic (in conjunction with the ASIMon software)

�� AS-i Safety Rack Description The ASI Safety Rack can be used in training courses on the standard components of �� safety equipment. The rack allows you to exercise with these components and test or replace them. Accessories and extensions ■ Options for combination of automation racks (see page 11) ■ Participation in the course »�� Electrical Components – System Engineering« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ Replacingcomponents ■ Data back-up ■ Online functionality (ASIMonsoftware) Technical data, scope of supply ■ �� ASI Safety Rack ■ Connection diagram and operating instructions ■ Replacement components of the safety equipment ■ ASI programming unit including adapter and programming cable

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Benefits to you ■ Safe and quick replacement of the safety components ■ Correct detection and analysis of faults ■ Practical exercises possible by connecting the S� controller and the touch-screen visualisation system (display and diagnostics on touch-screen) ■ Back-up of safety logic (in conjunction with the ASIMon software)

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�� B&R Rack Description The B&R Rack (filling technology) can be used in conjunction with the SIMATIC S7-300 or 1500 Rack and the Touch-Screen Rack in order to simulate the control of the filling valves and thus the filling process. The operating processes and the parameter settings can be visualised. Accessories and extensions ■ Options for combination of automation racks (see page 11) ■ Participation in »B&R Automation (electrical system) workshop« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ Powerlink network and network structure ■ Data back-up and replacement of components ■ B&R AS 3.0.9x basics; integrated help system Technical data, scope of supply ■ �� B&R Rack ■ Connection diagram and operating instructions

Benefits to you ■ Specific training with regard to Automation Studio ■ Fault simulation for B&R controllers, including possible replacement of components ■ Holding of training courses on the topics of the »B&R AutomationWorkshop«(creation of CF cards, use of �� tools)

�� B&R Rack Description The B&R Rack (filling technology) can be used in conjunction with the SIMATIC S7-300 or 1500 Rack and the Touch-Screen Rack in order to simulate the control of the filling valves and thus the filling process. The operating processes and the parameter settings can be visualised. Accessories and extensions ■ Options for combination of automation racks (see page 11) ■ Participation in »B&R Automation (electrical system) workshop« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ Powerlink network and network structure ■ Data back-up and replacement of components ■ B&R AS 3.0.9x basics; integrated help system Technical data, scope of supply ■ �� B&R Rack ■ Connection diagram and operating instructions

Benefits to you ■ Specific training with regard to Automation Studio ■ Fault simulation for B&R controllers, including possible replacement of components ■ Holding of training courses on the topics of the »B&R AutomationWorkshop«(creation of CF cards, use of �� tools)

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�� frequency inverter rack for Danfoss Description The frequency inverter rack for Danfoss enables the parameterisation of motors and their parameters to be simulated in a realistic manner. Accessories and extensions ■ Participation in the course »�� Electrical Components – System Engineering« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ Data transmission via Profibus ■ Data back-up and replacement of devices ■ Structure, functions and connection options ■ Parameterisation using the operator panel (LCP) Technical data, scope of supply ■ �� frequency inverter rack for Danfoss ■ Profibus options card MCA101, Profibus cable ■ USB cable for communications and data back-up

Benefits to you ■ Locating and fixing minor malfunctions ■ Use of the MCT�� set-up software from Danfoss ■ Back-up of parameter records

�� frequency inverter rack for Danfoss Description The frequency inverter rack for Danfoss enables the parameterisation of motors and their parameters to be simulated in a realistic manner. Accessories and extensions ■ Participation in the course »�� Electrical Components – System Engineering« ■ Optional:Trainingdocumentation ■ Optional: �� Automation Notebook

Learningobjectives ■ Data transmission via Profibus ■ Data back-up and replacement of devices ■ Structure, functions and connection options ■ Parameterisation using the operator panel (LCP)

Benefits to you ■ Locating and fixing minor malfunctions ■ Use of the MCT�� set-up software from Danfoss ■ Back-up of parameter records

Technical data, scope of supply ■ �� frequency inverter rack for Danfoss ■ Profibus options card MCA101, Profibus cable ■ USB cable for communications and data back-up

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�� LCT4 Rack Description The LCT� Rack is a mobile training module which is suitable for �� machines.

Learningobjectives ■ Data back-up ■ Replacingcomponents ■ Diagnostics options

Accessories and extensions ■ Participation in seminars on conveyor technology. ■ Optional:Trainingdocumentation

Technical data, scope of supply ■ �� LCT� Rack ■ Operating manual ■ Customer transponder set

Benefits to you ■ Specific training with regard to parameterisation ■ Training courses in the field of Glideliner and block synchronisation

�� LCT4 Rack Description The LCT� Rack is a mobile training module which is suitable for �� machines.

Learningobjectives ■ Data back-up ■ Replacingcomponents ■ Diagnostics options

Accessories and extensions ■ Participation in seminars on conveyor technology. ■ Optional:Trainingdocumentation

Technical data, scope of supply ■ �� LCT� Rack ■ Operating manual ■ Customer transponder set

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Benefits to you ■ Specific training with regard to parameterisation ■ Training courses in the field of Glideliner and block synchronisation

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�� Filler Simulation – our bestseller Description Looking for the ideal combination for the best training results? ASI Safety Rack, Touch-Screen/SIMATIC S� Rack and B&R Rack – that is what we recommend if you want to simulate the visualisation system of the �� filler in a realistic manner. This way it is possible to visualise operating and diagnostics processes that relate to the control of �� filling technology. Accessories and extensions ■ »�� Electrical Components – System Engineering«, » �� Visualisation Technology – Zenon Touch-Screen Software« and »B&R Workshop«

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Optional: Training documentation Optional: �� Automation Notebook

Learningobjectives ■ Quick and efficient use of the comprehensive diagnostics and test functions ■ Understand effects of changes in the process (filling program) ■ Replacement of components and data back-up Technical data, scope of supply ■ ASI Safety Rack, Touch-Screen/ SIMATIC S� Rack and B&R Rack ■ Connection diagram and operating instructions ■ Customer transponder set ■ Including current filler software project

Benefits to you ■ �� machine visualisation system with all included parameters visible ■ Simulation and understanding of the filling process or the filling program

�� Filler Simulation – our bestseller Description Looking for the ideal combination for the best training results? ASI Safety Rack, Touch-Screen/SIMATIC S� Rack and B&R Rack – that is what we recommend if you want to simulate the visualisation system of the �� filler in a realistic manner. This way it is possible to visualise operating and diagnostics processes that relate to the control of �� filling technology. Accessories and extensions ■ »�� Electrical Components – System Engineering«, » �� Visualisation Technology – Zenon Touch-Screen Software« and »B&R Workshop«

■ ■

Optional: Training documentation Optional: �� Automation Notebook

Learningobjectives ■ Quick and efficient use of the comprehensive diagnostics and test functions ■ Understand effects of changes in the process (filling program) ■ Replacement of components and data back-up

Benefits to you ■ �� machine visualisation system with all included parameters visible ■ Simulation and understanding of the filling process or the filling program

Technical data, scope of supply ■ ASI Safety Rack, Touch-Screen/ SIMATIC S� Rack and B&R Rack ■ Connection diagram and operating instructions ■ Customer transponder set ■ Including current filler software project

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Digital �� Academy Your direct line to �� know-how All machine information stored at a central location and available for calling up by a range of different devices? The Digital �� Academy makes it possible. The concept is simple yet ingenious at the same time: You get operating manuals, customtailored training materials and short video sequences – and all in one place: the training terminal. But the Digital �� Academy is more than a central storage space. After all, it goes without saying that you also need to have the right tools to hand where they are needed - which means at the machine itself.

Via integrated Wi-Fi you can access all the materials in the training terminal using your smartphone or tablet. You will therefore be able to carry out crucial tasks on the �� machine confidently and reliably.

Digital �� Academy Your direct line to �� know-how All machine information stored at a central location and available for calling up by a range of different devices? The Digital �� Academy makes it possible. The concept is simple yet ingenious at the same time:

Via integrated Wi-Fi you can access all the materials in the training terminal using your smartphone or tablet. You will therefore be able to carry out crucial tasks on the �� machine confidently and reliably.

You get operating manuals, customtailored training materials and short video sequences – and all in one place: the training terminal. But the Digital �� Academy is more than a central storage space. After all, it goes without saying that you also need to have the right tools to hand where they are needed - which means at the machine itself.

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�� Automation Notebook Description Regardless if for training support in automation training or for diagnostics and troubleshooting on the line – with the �� Automation Notebook, you can start right away. The �� Automation Notebook contains the most important �� software applications; all required cables and adapters are included in the scope of supply. Accessories and expansions ■ As an option, the software packages Allen Bradley RS Logix �� Standard Edition, B&R Automation Studio �.�.�x Maintenance Set, S�-PLCSim V�.� simulation software or AsiMon software with connection cable are also available.

Learningobjectives ■ Suitable for all training modules in the field of automation ■ Developing and testing own programs (Step�, Zenon HMI, etc.) ■ Data back-up using �� back-up and diagnostics tools Technical data, scope of supply ■ DellE�� with adequate equipment (professional series) ■ �� software and utilities according to specification in the quotation ■ Pre-installed notebook with all required �� software and utilities, among other, with: Siemens Step� SIMATIC Manager, Zenon emergency package, Microsoft® Office Home and Business �� ■ Acronis® Backup & Recovery™

■

Danfoss MCT �� set.up software, B&R-CPU diagnostics, K-DOT, PDWIN, PDEXE, DCopy, EasyConfig, MOVITOOLS, DbaMGR�k

Benefits to you ■ Expanded fault diagnostics for quick troubleshooting ■ All tools for data back-up already installed ■ Communication interfaces, cables and adapters for data back-up and on-line connection are included in the scope of supply ■ Turn on the system and get started at once ■ Zenon emergency package contains: Machine control using the Automation Notebook if system-relevant hardware has failed

�� Automation Notebook Description Regardless if for training support in automation training or for diagnostics and troubleshooting on the line – with the �� Automation Notebook, you can start right away. The �� Automation Notebook contains the most important �� software applications; all required cables and adapters are included in the scope of supply. Accessories and expansions ■ As an option, the software packages Allen Bradley RS Logix �� Standard Edition, B&R Automation Studio �.�.�x Maintenance Set, S�-PLCSim V�.� simulation software or AsiMon software with connection cable are also available.

Learningobjectives ■ Suitable for all training modules in the field of automation ■ Developing and testing own programs (Step�, Zenon HMI, etc.) ■ Data back-up using �� back-up and diagnostics tools Technical data, scope of supply ■ DellE�� with adequate equipment (professional series) ■ �� software and utilities according to specification in the quotation ■ Pre-installed notebook with all required �� software and utilities, among other, with: Siemens Step� SIMATIC Manager, Zenon emergency package, Microsoft® Office Home and Business �� ■ Acronis® Backup & Recovery™

■

Danfoss MCT �� set.up software, B&R-CPU diagnostics, K-DOT, PDWIN, PDEXE, DCopy, EasyConfig, MOVITOOLS, DbaMGR�k

Benefits to you ■ Expanded fault diagnostics for quick troubleshooting ■ All tools for data back-up already installed ■ Communication interfaces, cables and adapters for data back-up and on-line connection are included in the scope of supply ■ Turn on the system and get started at once ■ Zenon emergency package contains: Machine control using the Automation Notebook if system-relevant hardware has failed

��

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�� Automation Engineer Your own expert �� will support you with all questions around Automation Technology. Our objective is keeping your staff always up to date with the latest technology. With your certificate of the �� Automation Engineer we will guarantee high-quality enhanced training and you will have your personal expert on-site.

Modular design In theoretical and practical units, the future �� Automation Engineers will learn ■ technology of �� components. ■ the optimum interaction of network technology and control technology. ■ performing maintenance and malfunction diagnostics without any problems. ■ minimising sources of errors in the system. ■ performing changes in the program. ■ performing safe and quick data back-up.

Individual and efficient On his way to �� Automation Engineer, the participant will only take the courses he really needs for his successful certification. The �� course navigator will help you to find the rights courses from the broad offer. Always up to date At the end of the course, the participant will receive the �� certificate which is valid for two years. This way, �� will guarantee that the qualification of the owner of the certificate is at the state of technology.

Your route to the �� Automation Engineer Level �

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Electrical components *

Step � �� basic course

Preventative maintenance

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Basic machine knowledge Basic electrical engineering knowledge

Electronics engineer Mechatronics engineer

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Maintenance Troubleshooting Electrical components

Step � �� Advanced course

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Zenon Visualisation B&R AutomationWorkshop

ControlLogix control technology

SystemEngineering Assessment

Certificate Automation KAE Engineer (KAE) Continuous Administration Improvement Diagnostics

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SitePilot

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line efficiency

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Maintenance

On-site Training Center: Automation Notebook and Automation Rack with introduction

Compulsory modules – your learning path to �� Automation Engineer in 9 days: � da ys : S te p � ba si c c ou rs e

� da ys : Ze no n

� da ys : B &R

� da y: As se ss me nt

KAE certificate

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Line Management IT consultant

�� Automation Engineer Your own expert �� will support you with all questions around Automation Technology. Our objective is keeping your staff always up to date with the latest technology. With your certificate of the �� Automation Engineer we will guarantee high-quality enhanced training and you will have your personal expert on-site.

Modular design In theoretical and practical units, the future �� Automation Engineers will learn ■ technology of �� components. ■ the optimum interaction of network technology and control technology. ■ performing maintenance and malfunction diagnostics without any problems. ■ minimising sources of errors in the system. ■ performing changes in the program. ■ performing safe and quick data back-up.

Individual and efficient On his way to �� Automation Engineer, the participant will only take the courses he really needs for his successful certification. The �� course navigator will help you to find the rights courses from the broad offer. Always up to date At the end of the course, the participant will receive the �� certificate which is valid for two years. This way, �� will guarantee that the qualification of the owner of the certificate is at the state of technology.

Your route to the �� Automation Engineer Level �

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Electrical components *

Step � �� basic course

Preventative maintenance

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Basic machine knowledge Basic electrical engineering knowledge

Electronics engineer Mechatronics engineer

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Maintenance Troubleshooting Electrical components

Step � �� Advanced course

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Zenon Visualisation

SystemEngineering Assessment

Certificate Automation KAE Engineer (KAE) Continuous Administration Improvement Diagnostics

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ControlLogix control technology

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IT consultant

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B&R AutomationWorkshop

Line Management

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Compulsory modules – your learning path to �� Automation Engineer in 9 days: � da ys : S te p � ba si c c ou rs e

� da ys : Ze no n

� da ys : B &R

� da y: As se ss me nt

KAE certificate

* Electrical components level is the prerequisite for the KAE ��

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Siemens S�-�� controller and STEP � in the TIA portal Innovations in the field of machine controllers: The latest generation of machines features Siemens S�-�� controllers and the latest engineering software »STEP � in the TIA portal«.

To enable you to use this software structure to optimum effect, the �� Academy now also offers courses on this system. In addition you will also receive the corresponding SIMATIC S�-�� Rack/TIA from ��.

Your route to TIA Expert in � days TIA basics ■ PLC

system ■ Variables and addressing ■ Communication TIA System Advanced ■ TIA ■

basics System set-up

TIA system set-up PLC configuration ■ Bus systems ■ Hardware configuration ■

Programmodules ■

■ ■

�� shift register Signal transmission TIA module functions

Program basics TIA portal handling ■ Diagnostics options ■ Bit programming ■ Profibus communication ■

Interaction with machine ■ ■

Touch-screen/ HMI communication Working with the �� shift register

�� TIA structure

Step �/ TIA basic course

■ Programming ■ Communication ■ Documentation ■ State

machine

Programminglanguages ■

SCL and S�-Graph

■ Basics ■

Programming structure

■ Commands

Step �/TIA advanced course

Siemens S�-�� controller and STEP � in the TIA portal Innovations in the field of machine controllers: The latest generation of machines features Siemens S�-�� controllers and the latest engineering software »STEP � in the TIA portal«.

To enable you to use this software structure to optimum effect, the �� Academy now also offers courses on this system. In addition you will also receive the corresponding SIMATIC S�-�� Rack/TIA from ��.

Your route to TIA Expert in � days TIA basics ■ PLC

system ■ Variables and addressing ■ Communication TIA System Advanced ■ TIA ■

basics System set-up

TIA system set-up PLC configuration ■ Bus systems ■ Hardware configuration ■

Programmodules ■

■ ■

�� shift register Signal transmission TIA module functions

�� TIA structure

Program basics TIA portal handling ■ Diagnostics options ■ Bit programming ■ Profibus communication ■

■ Communication ■ Documentation ■ State

Interaction with machine ■ ■

■

Touch-screen/ HMI communication Working with the �� shift register Program modifications

Step �/ TIA basic course

■ Programming

machine

Programminglanguages ■

Step �/TIA advanced course

SCL and S�-Graph

■ Basics ■

Programming structure

■ Commands

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�� SitePilot SitePilot: all �� IT solutions under one roof. �� MES (Manufacturing Execution System) helps you to plan, visualise, document and control your entire production. The SitePilot module as part of the �� Automation Engineer comprises various courses. Comprehensive IT knowledge is conveyed to the participants who are perfectly trained on the topic of maintenance. Optimal Total Cost of Ownership for the entire production A �� MES allows you to ensure that your line is working to capacity. That’s because the system helps you schedule production jobs quickly and coordinate the relevant workflows optimally.

Clear and continuous batch tracking Thanks to the automatic recording of all production data, you will get a seamless overview of the backward as well as the forward tracking of products and their components. Transparency is everything Collect all the information and data from production operation and make it available across the whole company: That’s how to create optimal production processes and high transparency for all decisions. Costs and availability in hand You can be sure that all products can be delivered rapidly and that jobs are completed efficiently even when schedules are tight.

Optimally informed – even with paperlessproduction The comprehensive flow of information from company headquarters down to the individual machines puts all production departments equally in the picture. Flexibility whatever the batch size The system even copes with a wide range of products and containers.

�� SitePilot SitePilot: all �� IT solutions under one roof. �� MES (Manufacturing Execution System) helps you to plan, visualise, document and control your entire production. The SitePilot module as part of the �� Automation Engineer comprises various courses. Comprehensive IT knowledge is conveyed to the participants who are perfectly trained on the topic of maintenance. Optimal Total Cost of Ownership for the entire production A �� MES allows you to ensure that your line is working to capacity. That’s because the system helps you schedule production jobs quickly and coordinate the relevant workflows optimally.

Clear and continuous batch tracking Thanks to the automatic recording of all production data, you will get a seamless overview of the backward as well as the forward tracking of products and their components. Transparency is everything Collect all the information and data from production operation and make it available across the whole company: That’s how to create optimal production processes and high transparency for all decisions.

Optimally informed – even with paperlessproduction The comprehensive flow of information from company headquarters down to the individual machines puts all production departments equally in the picture. Flexibility whatever the batch size The system even copes with a wide range of products and containers.

Costs and availability in hand You can be sure that all products can be delivered rapidly and that jobs are completed efficiently even when schedules are tight.

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�� SitePilot The SitePilot IT solutions cover a wide range of functions in production. The individual tools are therefore used by different people who have their own tasks and roles.

It shows you at a glance the topic, target group and duration of each training course – you can then compile the course program which exactly suits you or your employees.

Each of the Academy IT courses is aimed at a special group of participants and deals with their individual requirements and questions. Which employees profit most from which course can be seen on the right in the overview.

You can look up a list of the corresponding courses in the �� Academy program. You will find it online under: http://www.krones.com > Academy > Training program

KAM

Course IT ��

KAM Web Course IT ��

Operators

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�.� days

�.� days

KAM HMI

�.� days

LMS

�.� days

LPA

� day

LDS

� days

�.� days

Maintenance personnel �.� days

Course IT ��

Courses IT �� and IT ��

� days

Shift leaders � days


Course IT ��

�� SitePilot The SitePilot IT solutions cover a wide range of functions in production. The individual tools are therefore used by different people who have their own tasks and roles.

It shows you at a glance the topic, target group and duration of each training course – you can then compile the course program which exactly suits you or your employees.

Each of the Academy IT courses is aimed at a special group of participants and deals with their individual requirements and questions. Which employees profit most from which course can be seen on the right in the overview.

You can look up a list of the corresponding courses in the �� Academy program. You will find it online under: http://www.krones.com > Academy > Training program

KAM

� days

Course IT ��

KAM Web

�.� days

Course IT ��

Operators �.� days

KAM HMI

�.� days

LMS

�.� days

LPA

� day

LDS

� days

�.� days

Maintenance personnel �.� days

Course IT ��


� days

Shift leaders � days


Course IT ��

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SitePilot

Line Documentation System (LDS) Knowing exactly what is going on – and showing how to do it better: The LDS records and illustrates all production data, online and in real time. The clever software identifies the root cause of faults that lead to performance losses on the lead machine and gives specific advice on how line efficiency can be improved. It analyses losses in production just as reliably as efficiency gaps.

Line visualisation ■ Automatic recording of all available production data and losses ■ Display of machine states across all lines ■ Identification of root causes of faults on the lead machine and assigned stations

Filling and Packaging

Analysis of production data ■ Freely selectable query period ■ Web reporting: reports on operating status, malfunction analyses, programs, production, product lists or customer-specific information Representation of trends ■ Graphical representation of trend values, e.g., by means of scalable curvegeneration

SitePilot Filling and Packaging

Line Documentation System (LDS) Knowing exactly what is going on – and showing how to do it better: The LDS records and illustrates all production data, online and in real time. The clever software identifies the root cause of faults that lead to performance losses on the lead machine and gives specific advice on how line efficiency can be improved. It analyses losses in production just as reliably as efficiency gaps.

Line visualisation ■ Automatic recording of all available production data and losses ■ Display of machine states across all lines ■ Identification of root causes of faults on the lead machine and assigned stations

Analysis of production data ■ Freely selectable query period ■ Web reporting: reports on operating status, malfunction analyses, programs, production, product lists or customer-specific information Representation of trends ■ Graphical representation of trend values, e.g., by means of scalable curvegeneration

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SitePilot

Line Performance Analyser (LPA) Do you always know what is “happening” on your line – or maybe you don’t? Do you know the reason for non-productive times? With the Line Performance Analyser the answer both times is: yes! That’s because this practical tool keeps an eye on your system and “serves up” all of the key information you need in an easily understandable format with just a few mouse clicks.

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Transparent production ■ Concrete data on efficiency, availability, performance, quality and OEE ■ Classification, grouping and subdistribution of all standstills, even of those caused by external factors such as cleaning and conversion phases, lack in supply of materials or breaks ■ Representation in daily, monthly or yearly reports

Business Intelligence

Objectivebenchmark ■ Uniform assessment criteria ■ Concrete target/actual comparison: determination of metrics for a particular job or shift ■ Comparison of different lines, time periods and sites Higher efficiency ■ Full analysis ■ Identification of improvement potential ■ Production optimisation

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l

SitePilot

Line Performance Analyser (LPA) Do you always know what is “happening” on your line – or maybe you don’t? Do you know the reason for non-productive times? With the Line Performance Analyser the answer both times is: yes! That’s because this practical tool keeps an eye on your system and “serves up” all of the key information you need in an easily understandable format with just a few mouse clicks.

I

ll

Transparent production ■ Concrete data on efficiency, availability, performance, quality and OEE ■ Classification, grouping and subdistribution of all standstills, even of those caused by external factors such as cleaning and conversion phases, lack in supply of materials or breaks ■ Representation in daily, monthly or yearly reports

Business Intelligence

Objectivebenchmark ■ Uniform assessment criteria ■ Concrete target/actual comparison: determination of metrics for a particular job or shift ■ Comparison of different lines, time periods and sites Higher efficiency ■ Full analysis ■ Identification of improvement potential ■ Production optimisation

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SitePilot

�� Asset Management (KAM) The issue of correct maintenance is a critical factor for the life and efficiency of a system. The KAM maintenance software gives you ideal support in the organisation of maintenance activities and staff. You get precise information on operating hours and maintenance intervals for every single line unit. And a clever reporting system also considers all faults and adds the appropriate preventative work to the schedule.

Efficient planning of maintenance jobs ■ Clear indication of the upcoming maintenance tasks ■ Quick start of maintenance jobs ■ Easy compilation of notes and reports ■ Integration of shift schedules and qualification specifications into maintenance planning ■ Rapid access to maintenance manuals and work instructions through integrated document management

Maintenance I

Intelligent parts management ■ Clear organisation of the magazine ■ Reliable availability of replacement parts through warehouse management system with inventory management and reservation function for parts needed currently

ll

SitePilot

�� Asset Management (KAM) The issue of correct maintenance is a critical factor for the life and efficiency of a system. The KAM maintenance software gives you ideal support in the organisation of maintenance activities and staff. You get precise information on operating hours and maintenance intervals for every single line unit. And a clever reporting system also considers all faults and adds the appropriate preventative work to the schedule.

Efficient planning of maintenance jobs ■ Clear indication of the upcoming maintenance tasks ■ Quick start of maintenance jobs ■ Easy compilation of notes and reports ■ Integration of shift schedules and qualification specifications into maintenance planning ■ Rapid access to maintenance manuals and work instructions through integrated document management

Maintenance I

Intelligent parts management ■ Clear organisation of the magazine ■ Reliable availability of replacement parts through warehouse management system with inventory management and reservation function for parts needed currently

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SitePilot

Line Management System (LMS) LMS puts control over the whole production into your hands, from defining the production route according to the order to labelling the pallets. The system provides a continuous flow of information from the ERP system to the PLC and ensures that machinery and materials are used as efficiently as possible. The high degree of automation brings your production up to top speed – with shorter change-over times, lower material consumption and maximum availability.

Intelligent material and job management ■ Start, change and deletion of all production jobs ■ Order-dependentparameterisation of the machinery involved in production, including printers and dating units ■ Prompt, automatic material call requests via connection to the warehousemanagementsystem ■ Parts lists management ■ Feedback on actual production data and consumption


Greater efficiency, lower costs ■ Lower production costs thanks to bottle or tank-level precision in production ■ Shorter change-over and cleaning times because jobs can be bundled ■ High line availability with on-thefly order and batch changes ■ High process reliability thanks to operator guidance

SitePilot

Line Management System (LMS) LMS puts control over the whole production into your hands, from defining the production route according to the order to labelling the pallets. The system provides a continuous flow of information from the ERP system to the PLC and ensures that machinery and materials are used as efficiently as possible. The high degree of automation brings your production up to top speed – with shorter change-over times, lower material consumption and maximum availability.

Intelligent material and job management ■ Start, change and deletion of all production jobs ■ Order-dependentparameterisation of the machinery involved in production, including printers and dating units ■ Prompt, automatic material call requests via connection to the warehousemanagementsystem ■ Parts lists management ■ Feedback on actual production data and consumption

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Greater efficiency, lower costs ■ Lower production costs thanks to bottle or tank-level precision in production ■ Shorter change-over and cleaning times because jobs can be bundled ■ High line availability with on-thefly order and batch changes ■ High process reliability thanks to operator guidance

��

The �� course navigator Your individual course recommendation The �� course navigator will pave the way to successful completion of �� Automation Engineer. Use the interactive navigation to test your knowledge in the offered training modules and to receive the optimal course recommendation. Afterwards, you can order your personal offer with just one click.

The time you will invest in the �� course navigator will pay off, because of the individual course recommendation you ensure that you will only select the courses that are required for a successful certification for the �� Automation Engineer.

You will find the �� course navigator under: http://www.krones.com > Academy > Automation Concept

The �� course navigator Your individual course recommendation The �� course navigator will pave the way to successful completion of �� Automation Engineer. Use the interactive navigation to test your knowledge in the offered training modules and to receive the optimal course recommendation. Afterwards, you can order your personal offer with just one click.

The time you will invest in the �� course navigator will pay off, because of the individual course recommendation you ensure that you will only select the courses that are required for a successful certification for the �� Automation Engineer.

You will find the �� course navigator under: http://www.krones.com > Academy > Automation Concept

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6 1 / 3 0 · n e _ F D P · 6 9 4 8 2 2 0 0 9 0

· s e g n a h c l a c i n h c e t o t t c e

6 1 / 3 0 · n e _ F D P · 6 9 4 8 2 2 0 0 9 0

· s e g n a h c l a c i n h c e t o t t c e j b u S

�� Academy Böhmerwaldstraße � �� Neutraubling Germany

Phone Fax E-Mail Internet

+�� -�� +�� -�� [email protected] www.krones.com

Automation Concept En

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