ATL P3000 Field Service Manual

ATL P3000 Series Tape Library for DLT Cartridges

Field Service Manual 6311603-02 Ver. 2, Rel. 1

ATL P3000 Series Field Service Manual, 6311603-02, 6311603-02 ,Ver. 2, Rel. 1, 1 , December, 1999. Printed 1999. Printed in the USA.

“as is” without warranty of any kind, either express or implied, including but not limited to the implied warranties of merchantability or fitness for a particular purpose. ATL Products, Inc. may revise this publication from time to time without notice. ATL Products, Inc. provides this publication

COPYRIGHT STATEMENT

Copyright 1999 by ATL Products, Inc. All rights reserved. Your right to copy this manual is limited by copyright law. Making copies or adaptations without prior written authorization of ATL Products, Inc. is prohibited by law and constitutes a punishable violation of the law. TRADEMARK STATEMENT

Prism Library Architecture, IntelliGrip, WebAdmin, and WebLibrarian WebLibrarian are all trademarks of ATL Products, Inc. DLT DLT and DLTtape are trademarks of Quantum Corporation in the U.S and other countries. Other trademarks may be mentioned herein which belong to other companies. FCC STATEMENT

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Any changes or modifications made to this equipment may void the user's authority to operate this equipment. Operation of this equipment in a residential area may cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. INDUSTRY CANADA (DIGITAL APPARATUS) Interference-Causing Equipment Standard ICES-003 Issue 2

This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Regulations. Cet appareil numérique de la classe A respecte toutes les exigences du Reglément sur le matériel brouilleur du Canada. CISPR-22 WARNING!

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may b e required to take adequate measures. ACHTUNG!

Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können bei Betrieb dieses Gerätes Rundfunkstörungen auftreten, in welchen Fällen der Benutzer für entsprechende Gegenmassnahmen verantwortlich ist. ATTENTION!

Ceci est un produit de d e classe A. Dans un environment domestique, ce produit peut causer des d es interférences radioélectriques. Il appartient alors à l'utilisateur de prendre les mesures appropriées.

6207947-06cA 89

ATL P3000 Series Field Service Manual, 6311603-02, 6311603-02 ,Ver. 2, Rel. 1, 1 , December, 1999. Printed 1999. Printed in the USA.

“as is” without warranty of any kind, either express or implied, including but not limited to the implied warranties of merchantability or fitness for a particular purpose. ATL Products, Inc. may revise this publication from time to time without notice. ATL Products, Inc. provides this publication

COPYRIGHT STATEMENT

Copyright 1999 by ATL Products, Inc. All rights reserved. Your right to copy this manual is limited by copyright law. Making copies or adaptations without prior written authorization of ATL Products, Inc. is prohibited by law and constitutes a punishable violation of the law. TRADEMARK STATEMENT

Prism Library Architecture, IntelliGrip, WebAdmin, and WebLibrarian WebLibrarian are all trademarks of ATL Products, Inc. DLT DLT and DLTtape are trademarks of Quantum Corporation in the U.S and other countries. Other trademarks may be mentioned herein which belong to other companies. FCC STATEMENT

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Any changes or modifications made to this equipment may void the user's authority to operate this equipment. Operation of this equipment in a residential area may cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. INDUSTRY CANADA (DIGITAL APPARATUS) Interference-Causing Equipment Standard ICES-003 Issue 2

This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Regulations. Cet appareil numérique de la classe A respecte toutes les exigences du Reglément sur le matériel brouilleur du Canada. CISPR-22 WARNING!

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may b e required to take adequate measures. ACHTUNG!

Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können bei Betrieb dieses Gerätes Rundfunkstörungen auftreten, in welchen Fällen der Benutzer für entsprechende Gegenmassnahmen verantwortlich ist. ATTENTION!

Ceci est un produit de d e classe A. Dans un environment domestique, ce produit peut causer des d es interférences radioélectriques. Il appartient alors à l'utilisateur de prendre les mesures appropriées.

6207947-06cA 89

NOTICE FOR USA AND CANADA ONLY ONLY If shipped to USA, use the UL LISTED power cord specified below for 100-120 V operation. If shipped to Canada, use the CSA CERTIFIED power cord specified below for 100-120V operation. Plug Plug Cap Cap Para Parall llel el blad bladee with with gro ground und pin pin (NEM (NEMA A 5-20 5-20P P con configu figura rati tion on)) Cord Type: SJT, three 14 AWG Length Maximum 15 feet (4.5m) Rating Minimum 20 A, 125 V

ATTENTION LIRE LA REMARQUE DANS LE MODE D’EMPLOI.

REMARQUE

CETTE REMARQUE NE CONCERNE QUE LES ÉTATS-UNIS ET LE CANADA. En cas d'envoi aux États-Unis, utiliser le cordon d'alimentation CERTIFIÉ CERTIFIÉ UL et convenant pour 100-120 V. En cas d'envoi au Canada, utiliser le cordon d'alimentation CERTIFIÉ CERTIFIÉ CSA et convenant pour 100-120 V. Fic Fiche Broc roches hes par paraallèle èles ave avecc une une broc broche he de mis mise à la ter terre re (con (confi figu gura rattion ion NE NEMA 5-20 5-20P) P) Cordon Type: SJT, trifilaire 14AWG Longeur Maximum 15 pieds (4.5m) Capacité Minimum 20 A, 125 V

LASER STATEMENT

CLASS I LASER PRODUCT CAUTION - This product contains a Class II laser. Laser light - DO NOT stare into beam. Avoid Exposure - Laser Light is emitted from the bar code scanner. CAUTION - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous exposure.

LASER KLASSE 1 VORSICHT: Dieses Produkt Enthdlt Einen Laser Der Kategorie 2. Laserstrahlen - Der Strichcode-scanner Gibt Laserstrahlen aus. VERMEIDEN SIE jeden Blickkontakt und direkten kvrperlichen Kontakt mit diesen Strahlen. VORSICHT: Ein nicht ordnungsgemd_er (siehe hier enthaltene Anweisungen) Einsatz bzw. Dnderungen der Betriebsleistung kvnnen einen gesundheitsgefdhrdenden Kontakt zur Folge haben.

APPAREIL À LASER DE CLASSE 1 ATTENTION: ce produit relhve de la classe laser 2. Rayonnement laser - NE PAS fixer des yeux le rayon. Eviter les

expositions - Le rayonnement laser est imis‘ partir du lecteur optique de code barre. ATTENTION: L’utilisation de contrtles ou d’ajustements de performance

des procidures autres que ceux indiquis ici peut

entranner une exposition dangereuse.

PRODUCTO LÁSER DE CLASE 1 ¡ATENCIÓN! Este producto contiene laser de clase 2. Luz de laser - NO mire el rayo. Evite el contacto con la luz: la luz de laser se emite desde el explorador de código de barras. ¡ATENCIÓN! El uso de los controles o ajustes para realizar procedimientos que no son especificados puede provocar una situación peligrosa. LUOKAN 1 LASERLAITE

ATTENZIONE: questo prodotto emette una luce laser di Classe 2. NON guardare il facsio di luce ed evitare di esporsi alla fonte del laser. Il fascio di luce laser h emesso dal dispositivo di scansione del codice a barre. ATTENZIONE: l’uso di comandi o regolazioni per eseguire le procedure che non siano quelli specificati in questa documentazione pur causare rischi all ‘incolumit’ delle persone.

POWER CORD STATEMENT CAUTION:

This unit may be provided with two AC power distribution units and two power supply cords. Before servicing this unit in the AC power distribution area, determine if two AC power distribution units are present and disconnect both power supply cords. ACHTUNG!:

Je nach Modellvariante ist dieses Geraet mit einem oder zwei Stromverteilern und Stromzufuhrkabeln ausgestattet. Bevor Sie an dem Geraet Reparaturen im Bereich des Stromverteilers vornehmen, stellen Sie bitte fest, wieviele Stromverteilereinheiten vorhanden sind und trennen gegebenfalls beide Stromzufuhrkabel von der Stromquelle.

LITHIUM BATTERY STATEMENT Caution The Dallas Semiconductor DS1230AB-200 component on the robotic controller board inside this product contains a lithium battery. Lithium is a hazardous material that must be disposed of in accordance with local, state, and federal law.

Forsigtig

Båndbiblioteket indeholder et lithiumbatteri. Dallas Semiconductor DS1230AB-200 på robotkontroltavlen indeholder et lithiumbatteri. Lithium kan anses for at være et sundhedsfarligt materiale. Kassér dette batteri i ov erensstemmelse med lokale og nationale lovbestemmelser. Huomautus

Nauhakirjastossa on litiumparisto. Robottiohjainkortin Dallas Semiconductor DS1230AB-200-puolijohteessa on litiumparisto. Litium voidaan luokitella vaaralliseksi aineeksi. Pariston hävittämisessä on noudatettava viranomaisten antamia ohjeita ja määräyksiä. Attention

La bibliothèque de bande contient une pile au lithium. Le Dallas Semiconductor DS1230AB-200 sur la carte robotic contrôleur contient une pile au lithium. Le lithium peut être considéré comme matériau dangereux. Jeter cette pile conformément aux lois locales, d’état et fédérales. Achtung!

Die Bandbibliothek enthält eine Lithiumbatterie. Der Halbleiter Dallas Semiconductor DS1230AB-200 auf dem RoboterController enthält eine Lithiumbatterie. Lithium gilt als Schadstoff. Bei der Entsorgung dieser Batterie alle entsprechenden kommunalen, staatlichen und bundesweiten Vorschriften beachten! Attenzione

La libreria a nastro magnetico contiene una batteria al litio. Il semiconduttore Dallas Semiconductor DS1230AB-200 sulla scheda controller robotic contiene una batteria al litio. Il litio può essere considerato un materiale pericoloso. Eliminare queste batterie in conformità alle normative locali e statali vigenti. Forsiktig

Kassettbiblioteket inneholder et litiumbatteri. Enheten Dallas Semiconductor DS1230AB-200 på robotkontrollkortet inneholder et litiumbatteri. Litium kan anses som et farlig materiale. Batteriet skal kastes i henhold til lokal og nasjonal lovgivning. Precaución La biblioteca de cintas contiene una pila de litio. El semiconductor Dallas Semiconductor DS1230AB-200 en el tablero controlador robotic contiene una pila de litio. El litio puede considerarse como un material peligroso. Deseche esta pila de acuerdo con las leyes municipales, estatales y federales.

Varning!

Magnetbandsbiblioteket innehåller ett litiumbatteri. Dallas Semiconductor DS1230AB-200 på robotstyrkortet innehåller ett litiumbatteri. Litium kan anses vara ett farligt material. Kassera detta batteri i enlighet med lokala och statliga lagar och förordningar.

Contents

0

Contents

Preface

Chapter 1 Library Description................................ .................................................... 1-1 Cabinet ......................................................................................................... 1-3 Power Cord................................................................................................... 1-4 Power Supplies ............................................................................................. 1-5 Control Electronics....................................................................................... 1-6 Robotics Backplane ............................................................................... 1-6 Robotics Controller................................................................................ 1-8 Actuator Driver ................................................................. ..................... 1-9 DC-DC Converter ............................................ ...................................... 1-9 Differential SCSI Interface .................................................................. 1-10 Rear Door Switch ................................................................................ 1-11 Front Door Interlock Switches............................................................. 1-12 Front Door Low Velocity Switches ..................................................... 1-12 Front Door Interlock Override Tool .................................................... 1-12 X-Carriage Interconnect ...................................................................... 1-13 X-Axis Home Sensor........................................................................... 1-14 Y-Axis Interconnect............................................................................. 1-14 Rotary Axis Sensor PWA .................................................................... 1-15 Extension Axis Interconnect................................................................ 1-15 Gripper Interconnect............................................................................ 1-15 CIG Transmitter ................................................................................... 1-15 CIG Receiver ....................................................................................... 1-16 Drive Tray PWA................................................................. ................. 1-16 Drive Sideboard PWA ......................................................................... 1-16 Motors ........................................................................................................ 1-18 X-Axis Stepper Motor ......................................................................... 1-18 Y-Axis Stepper Motor ......................................................................... 1-18 Rotary Stepper Motor .......................................................................... 1-18 Extension Axis Motor/Encoder Assembly .......................................... 1-19 Gripper Stepper Motor......................................................................... 1-19 Scanners ..................................................................................................... 1-20 Laser Scanner.............................................................. ......................... 1-20 Autocalibration Scanner ...................................................................... 1-20 Storage Array ............................................................................................. 1-21 Load Port ................................................................. ................................... 1-22 Cooling Fans .............................................................................................. 1-23

ATL Products Confidential - for use by ATL Products Authorized Service P roviders only

vii

Contents

Touch Screen Graphical User Interface (GUI)............................................................1-24 Tape Drives.................................................................................................1-25

Chapter 2 Security Levels and Passwords..................................................................2-1 Security Levels ......................... ............................................. .......................2-2 Setting the Security Level.............................................................................2-3 Changing the Passwords ............................................................................... 2-4

Chapter 3 GUI Service Screen.....................................................................................3-1 Generating Reports .......................................................................................3-4 Testing the Library........................................................................................3-5 SysTest Library ................................................................. ..................... 3-5 Operate Axes Tests.................................................................................3-6 Initializing Nonvolatile Information.............................................................3-7

Chapter 4 General Maintenance .................................................................................4-1 Cleaning and Lubrication..............................................................................4-2 Fan Filters...............................................................................................4-2 Vertical Rails..........................................................................................4-2 Horizontal Rail .................................................................. ..................... 4-3 Horizontal Roller Bracket ...................................................................... 4-3 Rotary Axis Gears ........................ .............................................. ............ 4-3 Extension Axis Rail and Follower Guide...............................................4-4 Gripper Assembly ..................................................................................4-4 Tape Drives ........................ ............................................. .......................4-5 Checking and Adjusting Belt Tension .......................................................... 4-6 Vertical Belt ........................ .............................................. ..................... 4-6 Horizontal Belt .............................................. ......................................... 4-9 Extension Axis Belt..............................................................................4-10

Chapter 5 Fault Isolation .............................................................................................5-1

Chapter 6

viii

ATL Products Confidential - for use by ATL Products Authorized Service Providers only

Contents

FRU Removal and Replacement Procedures....................... .................... 6-1 Turning On and Off the P3000..................................................................... 6-2 Securing the Vertical Carriage ..................................................................... 6-3 DLT7000 Tape Drive................................................................................... 6-4 Power Supply ............................................................................................... 6-6 Power Supply Rack Assembly ..................................................................... 6-8 AC Distribution Assembly ...................................... .................................. 6-10 Fan Module ........................................... ............................................. ....... 6-12 Robotics Controller PWA .......................................................................... 6-14 Actuator Driver PWA ................................................................................ 6-16 DC-DC Converter PWA ................................................................... ......... 6-18 SCSI Communication PWA ...................................................................... 6-20 Robotics Backplane PWA ......................................................................... 6-22 GUI Assembly ........................................................................................... 6-24 Extension Axis Assembly ....................... .................................................. 6-26 X-Axis Stepper Motor ............................................................................... 6-28 Y-Axis Stepper Motor ............................................................................... 6-30 Rotary Axis Stepper Motor ........................................................................ 6-32 X-Carriage Interconnect PWA ................................................................... 6-34 Y-Axis Interconnect PWA ......................................................................... 6-36 Rotary Axis Sensor PWA........................................................................... 6-38 Drive Tray PWA ........................................................................................ 6-40 Drive Sideboard PWA................................................................................ 6-42 Vertical Belt ............................................................................................... 6-44 Horizontal Belt ........................................................................................... 6-46

Chapter 7 Diagnostic Software.............................. ...................................................... 7-1 Installing Diagnostic Software ..................................................................... 7-2 Connecting the Library to a Diagnostic PC ........................................................................................ 7-3 Starting the Diagnostic Software.................................................................. 7-4 Using the Diagnostic Software..................................................................... 7-5 Main Menu............................................. ............................................... . 7-5 User Test Menu...................................................................................... 7-6 System Tests Menu......................... ....................................................... 7-7 Status Menu ........................................................................................... 7-8 Move Actuators Menu ........................................................................... 7-9 Align/Calibrate Menu .......................................................................... 7-11 Config Menu ............................................ ............................................ 7-12 Exiting the Diagnostic Software ................................................................ 7-16

Appendix A Library Specifications............................................................................... A-1


ix

Contents

Physical Specifications ................................................................................ A-2 Performance Specifications ......................................................................... A-3 Reliability Specifications.............................................................................A-3 Tape Drive Specifications............................................................................A-3 Environmental Specifications ...................................................................... A-4

Appendix B Block Diagram................................... ......................................................... B-1

Appendix C FRU List......................................................................................................C-1

Appendix D Sense Data Values ...................................................................................... D-1

Glossary

Index

x


Figures

0

Figures

Figure 1-1 P3000 Front View....................................................................... 1-2 Figure 1-2 P3000 Rear View........................................................................ 1-2 Figure 1-3 P3000 Cabinet Dimensions ........................................................ 1-3 Figure 1-4 Power Supply Cord and Wall Receptacle .................................. 1-4 Figure 1-5 Library AC Power Receptacle.................................................... 1-4 Figure 1-6 DC Power Supply....................................................................... 1-5 Figure 1-7 AC Power Distribution Assembly .............................................. 1-5 Figure 1-8 Robotics Backplane .................................................................... 1-7 Figure 1-9 Robotics Controller .................................................................... 1-8 Figure 1-10 Actuator Driver......................................................................... 1-9 Figure 1-11 DC-DC Converter................................................................... 1-10 Figure 1-12 Differential SCSI Interface..................................................... 1-11 Figure 1-13 Rear Door Switch ................................................................... 1-11 Figure 1-14 Front Door Interlock Switch................................................... 1-12 Figure 1-15 Low Velocity Switch .............................................................. 1-12 Figure 1-16 Interlock Override Tool .......................................................... 1-13 Figure 1-17 X-Carriage Interconnect ......................................................... 1-13 Figure 1-18 X-Axis Home Sensor.............................................................. 1-14 Figure 1-19 Y-Axis Interconnect ............................................................... 1-14 Figure 1-20 Rotary Home/Limit Sensor PWA........................................... 1-15 Figure 1-21 Extension Axis Interconnect................................................... 1-15 Figure 1-22 Gripper Interconnect............................................................... 1-15 Figure 1-23 CIG Transmitter...................................................................... 1-16 Figure 1-24 CIG Receiver .......................................................................... 1-16 Figure 1-25 Drive Tray PWA..................................................................... 1-16 Figure 1-26 Drive Sideboard PWA............................................................ 1-17 Figure 1-27 X- & Y-Axis Stepper Motor Assembly.................................. 1-18 Figure 1-28 Rotary Stepper Motor ............................................................. 1-18


xi

Figures

Figure 1-29 Extension Axis Motor/Encoder...............................................1-19 Figure 1-30 Gripper Stepper Motor............................................................1-19 Figure 1-31 Laser Scanner (Bar Code Reader)...........................................1-20 Figure 1-32 Autocalibration Scanner..........................................................1-20 Figure 1-33 Storage Array .......................................................................... 1-21 Figure 1-34 Load Port.................................................................................1-22 Figure 1-35 2-Fan Module..........................................................................1-23 Figure 1-36 Touch Screen Components .....................................................1-24 Figure 1-37 Initial Touch Screen ................................................................ 1-24 Figure 1-38 Tape Drive Numbering ...........................................................1-25 Figure 2-1 GUI Panel Security ..................................................................... 2-2 Figure 2-2 Setting the Security Level...........................................................2-3 Figure 2-3 Service Password Prompt............................................................2-4 Figure 2-4 Service Screen.............................................................................2-5 Figure 2-5 Change Password Screen ............................................................2-5 Figure 3-1 Service Screen.............................................................................3-1 Figure 3-2 Control Panel Service

Screen—Part 1 ........................................ 3-2

Figure 3-3 Control Panel Service Screen—Part 2 ........................................3-3 Figure 3-4 Statistics Report .......................................................................... 3-4 Figure 4-1 Vertical Belt Clamp Access ........................................................4-8 Figure 4-2 Vertical Belt Adjustment ............................................................4-8 Figure 4-3 Horizontal Belt Adjustment ...................................................... 4-10 Figure 4-4 Extension Axis Belt Adjustment...............................................4-12 Figure 6-1 P3000 On/Off Switch..................................................................6-2 Figure 6-2 Securing the Vertical Carriage....................................................6-3 Figure 6-3 DLT7000 Tape Drive..................................................................6-5 Figure 6-4 Power Supply..............................................................................6-7 Figure 6-5 Rack Assembly ........................................................................... 6-9 Figure 6-6 AC Distribution Assembly........................................................6-11 Figure 6-7 Fan Module ............................................................................... 6-13 Figure 6-8 Robotics Controller PWA.........................................................6-15 Figure 6-9 Actuator Driver PWA ...............................................................6-17 Figure 6-10 DC-DC Converter PWAs........................................................6-19

xii


Figures

Figure 6-11 SCSI Communication PWA ................................................... 6-21 Figure 6-12 Robotics Backplane PWA ...................................................... 6-23 Figure 6-13 GUI Assembly........................................................................ 6-25 Figure 6-14 Extension Axis Assembly....................................................... 6-27 Figure 6-15 X-Axis Stepper Motor ............................................................ 6-29 Figure 6-16 Y-Axis Stepper Motor ............................................................ 6-31 Figure 6-17 Rotary Axis Stepper Motor .................................................... 6-33 Figure 6-18 X-Carriage Interconnect PWA ............................................... 6-35 Figure 6-19 Y-Axis Interconnect PWA ..................................................... 6-37 Figure 6-20 Rotary Axis Sensor PWA ....................................................... 6-39 Figure 6-21 Drive Tray PWA..................................................................... 6-41 Figure 6-22 Drive Sideboard PWA............................................................ 6-43 Figure 6-23 Drive Bay Rotary Switch........................................................ 6-43 Figure 6-24 Vertical Belt............................................................................ 6-45 Figure 6-25 Horizontal Belt ....................................................................... 6-47 Figure 6-26 Horizontal Belt Routing ......................................................... 6-48 Figure 7-1 Diagnostic Cable Connection ..................................................... 7-3 Figure 7-2 User Interface ............................................................................. 7-4 Figure 7-3 Main Menu ................................................................................. 7-5 Figure 7-4 Menu Structure ........................................................................... 7-6 Figure 7-5 User Test Menu .......................................................................... 7-7 Figure 7-6 System Tests Menu..................................................................... 7-8 Figure 7-7 Status Menu................................................................................ 7-9 Figure 7-8 Move Actuators Menu.............................................................. 7-11 Figure 7-9 Align/Calibrate Menu............................................................... 7-12 Figure 7-10 Config Menu........................................................................... 7-14 Figure 7-11 Config / Flash Download Option ........................................... 7-15 Figure 7-12 Exit Screen.............................................................................. 7-16


xiii

Figures

xiv


Tables

0

Tables

Table 1-1 Tape Drive Specifications.......................................................... 1-25 Table 2-1 GUI Security Levels .................................................................... 2-2 Table 2-2 Factory Default Passwords .......................................................... 2-3 Table 4-1 Belt Specifications ....................................................................... 4-6 Table 5-1 Fault Isolation .............................................................................. 5-2 Table 6-1 Drive Bay Rotary Switch Settings ............................................. 6-43 Table 7-1 TAPELIB Directory..................................................................... 7-2 Table 7-2 Diagnostic Software Start-up Options ......................................... 7-4 Table A-1 Unit Dimensions ........................................................................ A-2 Table A-2 Unit Weight................................................................................ A-2 Table A-3 Capacities ................................................................. .................. A-2 Table A-4 Performance Specifications ....................................................... A-3 Table A-5 Reliability Specifications........................................................... A-3 Table A-6 Tape Drives................................................................................ A-3 Table A-7 Power ......................................................................................... A-4 Table A-8 Climate ........................................... ............................................ A-4 Table A-9 Electromagnetic and Electrostatic Susceptibility....................... A-5 Table A-10 Acoustical Noise ...................................................................... A-5 Table C-1 FRU List......................................................................................C-1 Table D-1 Sense Data Values (Hexadecimal)............................................. D-2


xv

Tables

xvi


Preface

0

Preface The ATL P3000 Series library holds up to 16 DLT™7000 tape drives and 326 DLT tape cartridges. The native storage capacity of the library is 11.4 terabytes. Tape drives have a data transfer rate of 5.0 megabytes per second. Storage capacity and transfer rates double when data compression is enabled.

Audience

Purpose

Document Organization

0

0

This manual is provided to field service engineers who maintain the ATL P3000 Series library.

The purpose of this manual is to assist field service engineers with troubleshooting, repairing, and performing maintenance on the P3000.

This manual is divided into the following sections: 0

• • • • • •

• • • • •

Chapter 1, “Library Description,” provides a description of the P3000 with illustrations of the major components. Chapter 2, “Security Levels and Passwords,” describes the security levels and password protection of the P3000 graphical user interface (GUI). Chapter 3, “GUI Service Screen,” describes the options on the graphical user interface (GUI) Service screen. Chapter 4, “General Maintenance,” describes maintenance activities for the P3000. Chapter 5, “Fault Isolation,” provides a fault isolation table to assist in determining the root cause of library failures. Chapter 6, “FRU Removal and Replacement Procedures,” provides detailed instructions for removing and replacing each fieldreplaceable unit (FRU). Chapter 7, “Diagnostic Software,” describes the P3000 diagnostic software functions. Appendix A,“Library Specifications,” lists all P3000 specifications. Appendix B,“Block Diagram,” provides a P3000 block diagram. Appendix C,“FRU List,” lists the P3000 field-replaceable units. Appendix D,“Sense Data Values,” lists all error and message information that can be sent from a P3000 to a host computer.

ATL P3000 Field Service Manual

xvii

Preface

Notational Conventions

This manual uses the following conventions: 0

Caution:

Note:

Cautions indicate potential hazards to equipmen t and are included to prevent damage to equipment.

Note emphasizes important information related to the main topic.

Warning: Warnings indicate potential hazards to personal safety and are included to prevent injury.

This manual uses the following:

• • •

Related Documents

0

Right side of the library — Refers to the right side as you face the component being described. Left side of the library — Refers to the left side as you face the component being described. Error or attention conditions are represented in parenthesis that translate as follows: (SK=S ASC=AA ASCQ=QQ) where: S — hexadecimal sense key value AA — hexadecimal additional sense code QQ — hexadecimal additional sense code qualifier

The following information is also available for the P3000 Series library: Document Number

xviii

Title

Description

6311600

ATL P3000 Series Library Unpacking Instructions

Describes unpacking and moving a P3000

6311601

ATL P3000 Series Library User’s Guide

Describes installation and operation of a P3000

6311602

ATL P3000 Series Library Software Interface Guide

Describes the P3000 control software interface

6311605

ATL P3000 Series Library Uncrating Instructions

Describes removing the P3000 from its shipping crate

81-60000

DLT7000 Tape drive Product Manual

Provides DLT7000 operating and maintenance procedures


Preface

Contacts

0

To obtain further information about this product or other product literature, contact: ATL Products, Inc. 101 Innovation Drive Irvine, CA 92612 (949) 856-7800 (800) 284-5101 Send comments on existing ATL documentation to: [email protected]. The ATL Products Customer Service Department provides a 24-hour help desk that can be reached at: Locally

(949) 477-7924

Inside the USA

(800) 284-5101

Outside the USA

(International Code*) + 1 + (949) 477-7924

Send faxes for the Customer Service Department to: Locally

(949) 477-7940

Inside the USA

(949) 477-7940

Outside the USA

(International Code*) + 1 + (949) 477-7940

Send e-mail for the Customer Service Department to: [email protected] * The international code differs depending on which country the call is placed from. Some international codes are shown below:

Country

International Code + 1 + Customer Service Number

Australia

0011 + 1 + 949 - 477-7924

Canada

011 + 1 + 949 - 477-7924

China (PRC)

00 + 1 + 949 - 477-7924

France

00 + 1 + 949 - 477-7924

Germany

00 + 1 + 949 - 477-7924

Ireland

00 + 1 + 949 - 477-7924

Italy

00 + 1 + 949 - 477-7924

Japan

001 + 1 + 949 - 477-7924

Mexico

00 + 1 + 949 - 477-7924

Spain

07 + 1 + 949 - 477-7924


xix

Preface

SCSI-2 Specification

0

Country

International Code + 1 + Customer Service Number

Sweden

009 + 1 + 949 - 477-7924

Switzerland

00 + 1 + 949 - 477-7924

United Kingdom

00 + 1 + 949 - 477-7924

The SCSI-2 communications specification is the proposed American National Standard for information systems, dated March 9, 1990. Copies may be obtained from: Global Engineering Documents 15 Inverness Way, East Englewood, CO 80112 (800) 854-7179 or (303) 397-2740

Internet

0

Visit our home page at: http://www.atlp.com From the home page, you can obtain company, product, and technical information about all of our products. The home page also lists sales and marketing contacts and an e-mail address for customer information and feedback.

xx


Chapter 1 Library Description

1

Chapter 1

Library Description

1

The ATL P3000 Series automated tape library stores up to 326 Digital Linear

Tape (DLT™) cartridges and holds up to 16 DLT tape drives. The library accommodates DLTtape™III or DLTtapeIV cartridges and DLT7000 tape drives. The P3000 is controlled by a host computer via a SCSI differential bus using the SCSI-2 medium changer command set. There is also an RS-232 diagnostic port interface. This chapter describes in detail each of the following major components: • • • • • • • •

control electronics motors scanners storage array load port cooling fans touch screen graphical user interface (GUI) tape drives

Figure 1-1 on page 1-2 is a front view of the P3000. Figure 1-2 on page 1-2 is a rear view of the P3000.


1 -1

ATL P3000 Series Field Service Manual

Figure 1-1 P3000 Front View

Window Load port

Window GUI On/off switch

Locking handle

Window

Leveler

Fan modules

Figure 1-2 P3000 Rear View Rear center access door

Tape drive access door Tape drive access door

1-2


Chapter 1 Library Description Cabinet

Cabinet

1

The library cabinet dimensions are:

• • • •

57 inches (144 cm) wide 75 inches (191 cm) high 29 inches (75 cm) deep 1300 pounds (591 kg) with 16 drives and no cartridges

The cabinet houses all components of the library. It has 5 doors for accessing the storage array, tape drives, power supplies, and control electronics. Three exhaust fan modules are located at the top rear of the cabinet. There is a leveling foot at each corner of the cabinet. Figure 1-3 shows the P3000 cabinet dimensions. Figure 1-3 P3000 Cabinet Dimensions 29 in. (75 cm) 57 in. (144 cm)

75 in. (191 cm)


1 -3

ATL P3000 Series Field Service Manual Power Cord

Power Cord

1

The power supply cord and wall receptacle are shown in figure 1-4. If the library is supplied with a redundant AC power distribution unit, the library will also have two power supply cords. Disconnect all power supply cords before servicing the library in the power supply area. Figure 1-4 Power Supply Cord and Wall Receptacle

Wall receptacle NEMA 5-20R Power supply cord

2.5 meters (8ft. 2 in.)

The wide-ranging power distribution assemblies (see figure 1-7) accept single-phase input power of 90 VAC to 264 VAC at 47 Hz to 63 Hz. The power inlet connector is an IEC-320 C19 connector (see figure 1-5). For the United States and Canada, a UL/CSA Certified 2.5 meter (8ft. 2in.) power cord is furnished. It uses a 14/3 SJT cord and a 5-20P plug. Outside North America, replace the power cord with a harmonized 3 x 1.5 mm2 power cord that is approved by the country where used. Figure 1-5 Library AC Power Receptacle

Line Ground

Caution:

1-4

Neutral

IEC-320 C19 Type ~100-120V/~200 - 240V 60/50 Hz 20A/16A

The P3000 library must be connected to a grounded electrical outlet.


Chapter 1 Library Description Power Supplies

Power Supplies

1

The library DC power supplies are located in a swing-out power supply rack near the rear top center of the cabinet. The swing-out rack has eight separate bays for individual hot-swap capable power supplies. Each of the parallel power supplies provide current shared outputs of +5 VDC (50 amps) and +12 VDC (15 amps). AC input is provided through the power system backplane PWA from one or two identical AC power distribution assemblies, located in the rear lower left corner of the cabinet. One AC distribution assembly can supply AC power to up to five DC power supplies. P3000 libraries are shipped in one of the following power supply configurations:

• • •

N = 1 AC power distribution assembly and 4 DC power supplies N+1 = 1 AC power distribution assembly and 5 DC power supplies 2N = 2 AC power distribution assemblies and 8 DC power supplies

Figure 1-6 shows 1-6 shows a single DC power supply. Figure 1-7 shows 1-7 shows a single AC power distribution assembly. Figure 1-6 DC Power Supply

Figure 1-7 AC Power Distribution Assembly

Note:

The AC power distribution outlets are for library power only. Do not connect external devices or test equipment to th ese outlets. The electrical rating for the outlets is 10A in the 100V to 120V range and 8A in the 200V to 240V range.

ATL Pr Products Co Confidential - for us use by by AT ATL Products Au Authorized Se Service Pr Providers on only

1 -5

ATL P3000 Series Field Service Manual Control Electronics

Control Electronics The P3000 control electronics include the following printed wiring assemblies (PWAs) and switches:

• • • • • • • • • • • • • • • • • •

robotics backplane robotics controller actuator drivers (2 identical PWAs) DC-DC converters (2 identical PWAs) differential SCSI interface rear door switches front door interlock switches front door low velocity switches x-carriage interconnect x-axis home sensor y-axis interconnect rotary home/limit sensors extension axis interconnect gripper interconnect cartridge-in-gripper transmitter cartridge-in-gripper receiver drive tray PWA drive sideboard sidebo ard PWA PWA

The following pages describe each component in detail. Robotics Backplane

1

The robotics backplane PWA (see figure 1-8) 1-8) is located at the rear center of the library behind the center access door and the electronics bay cover. It provides power and receptacles for the robotics controller, two actuator drivers, two DC-DC converters and some optional electronics boards. It also serves as an interconnect for cables that provide power and signals to all robotics components in the library. Some of the major components of the robotics backplane are described below:

• • • • • • •

used only when bench testing the PWA F1, 15 amp fuse— used

system electronics F3, 1 amp fuse—used only when bench testing the PWA J1 - J2—60 position connectors for lower actuator driver PWA PWA #1 J3 - J4—60 position connectors for upper actuator driver PWA #0 J5 - J6 —60 —60 position connectors for robotics controller PWA J8 —92 —92 position connector for optional PCI PWA (additional SCSI or fibre channel interface boards) • J10—92 position connector for SCSI communications PWA

1-6

F2, 4 amp fuse— +12 VDC supply line for

ATL Pr Products Co Confidential - for use use by by AT ATL Pr Produc ducts Au Authorized Se Service Prov roviders on only

1

Chapter 1 Library Description Control Electronics

RT4 7 —11 —11 amp current-limiting resettable fuses • RT1, RT22, RT39 - RT47 • RT2 - RT4, RT9, RT10, RT17 - RT19—650ma current limiting resettable fuses • RT11, RT12—900ma current limiting resettable fuses • RT13 - RT16, RT48 —1.1 —1.1 amp current limiting resettable fuses • RT23 - RT27 —3.0 —3.0 amp current limiting resettable fuses

Note:

Resettable fuses reset within two minutes after the fault is cleared. •

S1—micro miniature push-button reset switch

Figure 1-8 Robotics Backplane

J49

J50

J51

J47

TB9 -12V

J48 TP7 +3.3V

J10

J11

J8

J9

TP4 GND

S1

J17 J7 J16 J6

J5

TP8 +12V TP6 +5 V TP1 GND

0 5 6 3 4 1 2 1 9 1 1 1 1 1 1 T T T T T T T T R R R R R R R R

J3

J4

F3

J18

J43

F1 F2 J41

J42 RT44

J25 RT33 RT34

RT45 RT46

J22

RT47

RT31 RT32

J12

JP1

RT29 RT30 RT27 RT28

J46

J38 J1

J44 J13

J2

J24

J45 J36

RT41 RT42

RT35 RT36

RT43

RT37 RT38 RT25 RT26

J28

J40

RT23 RT24

J32 J33 J39 RT2

7 3 1 T T R R

RT22 RT40

RT48

J35 J27

RT 19

RT1 RT39

J37

RT 4

TP3 GND

RT5

J30

J31

J29

RT18

J34

J20

J19

J26

ATL Pr Products Co Confidential - for us use by by AT ATL Products Au Authorized Se Service Pr Providers on only

J15 J14 TP2 GND

1 -7


Robotics Controller

1

The robotics controller PWA (see figure 1-9) connects to the robotics backplane PWA at J5 and J6. The robotics controller responds to commands from a host computer to control the robotics and movement of cartridges within the P3000 library. Some components of the robotics controller are listed below:

• LED1—indicates that the microprocessor firmware is running • J1—10-pin ribbon connector for the background mode debugger port on the 63882 microprocessor • J2—9-pin D-sub connector serial port used for diagnostics and software updates • J3—9-pin D-sub connector auxiliary serial port used for development • J6 —72-pin connector for the single-in-line memory module that has on board flash memory and static memory devices • S1—micro miniature push-button processor reset switch • U1 Motorola 68332 20 Mhz microprocessor —132-pin embedded electronic controller

Warning:

•

U2 contains a lithium battery. See the lithium battery statement on page v.

U2 Dallas 64K Nonvolatile SRAM —stores configuration, calibration, and

SCSI ID information Figure 1-9 Robotics Controller

S1 TP1 GND

J6 J1 U1

U2

J3 PWA 6221710REV J2

LED1

1-8



Actuator Driver

1

There are two identical actuator driver PWAs (see figure 1-10) in the P3000 library.

•

#AD0 connects to the robotics backplane at J3/J4 and drives the x-axis, rotary axis, extension axis and gripper.

•

#AD1 connects to the robotics backplane at J1/J2 and drives the y-axis and load port.

Some components of the actuator driver PWAs are listed below:

• LED1—indicates motor power fault • LED2—a bicolor LED indicates that servos are running and robotics are ready • U48 Xilinx—208-pin FPGA used for servo and limit sensors, tape drive interface, motor drive current loop control, motor drive micro-step interface, position counters, bar code decoding, touch screen interface and decoding Figure 1-10 Actuator Driver

-12V

LGND +5V +12V

LED 1 LED 2

U48

DC-DC Converter

1

There are two identical DC-DC converter PWAs (see figure 1-11) in the P3000. They are mounted adjacent to the actuator driver PWAs. The function of the DC-DC converter PWAs is to convert +12 VDC to +38 VDC to be used by the motors as shown below:


1 -9


•

#DC0 connects to the robotics backplane at J41, J42, and 43. It drives the x-axis, rotary axis, extension axis, and gripper.

•

#DC1 connects to the robotics backplane at J44, J45, and J46. It drives the y-axis, load port and passthrough.

Figure 1-11 DC-DC Converter

Differential SCSI Interface

1

The differential SCSI interface PWA (see figure 1-12) connects to the robotic backplane at J10. It is a PCI 2.1-compliant host bus adapter and supports synchronous fast and wide SCSI technology. The P3000 library and its tape drives operate using SCSI synchronous fast and wide (2-byte) communications with data transfer rates up to 20 Mbytes per second. Some common SCSI terms are defined below:

•

SCSI —Small Computer System Interface, the standard protocol for high

speed data transfer between computers and peripherals. • Differential—An electrical signal configuration using a pair of lines for data transfer. Differential SCSI has a higher tolerance for common mode noise than Single-ended SCSI. Differential SCSI permits cable lengths of up to 82 feet (25 meters) between devices.

1-10



•

• • • • • • •

Single-Ended —An electrical signal configuration using a

single line for each signal, referenced to a ground path common to the other signal lines. The advantage of single-ended SCSI compared to differential SCSI is that half the number of ICs are required on the SCSI adapter boards. The disadvantage of single-ended SCSI is higher vulnerability to commonmode noise and a 20 foot (6 meter) limit on cable length between devices. Asynchronous transmission—A timing protocol in which each byte of data is synchronized individually by interlocking the request (REQ) and acknowledgment (ACK) signals. Synchronous transmission—A timing protocol that uses a master clock. Sending and receiving devices can operate continuously at the same frequency. Narrow—A 1-byte (8-bit) wide plus parity data interface. Wide—A 2-byte (16-bit) or 4-byte (32-bit) wide data interface. Slow—Data transfer rates up to 5 Mbytes per second. Fast —Data transfer rates above 5 Mbytes and below 10 Mbytes per second. Fast and Wide (2-byte)—Data transfer rates to 20 Mbytes per second.

Figure 1-12 Differential SCSI Interface

Rear Door Switch

1

Each rear door has a magnetic switch (see figure 1-13) that notifies the robotics controller when one of the rear doors is opened. The library continues to operate with a rear door open, however, the rear doors must be closed for the cooling fans to be effective. Running the library with a rear door open for an extended period causes the library to overheat, and will eventually cause a maximum temperature exceeded error and shut down the library robotics.

Figure 1-13 Rear Door Switch


1 -11


Front Door Interlock Switches

1

Four front door interlock switches (see figure 1-14) prevent the library robotics from operating if either of the front doors is open. Opening either front door immediately shuts down power to all motors in the library.

Figure 1-14 Front Door Interlock Switch

Front Door Low Velocity Switches

1

There is one switch on each front door that allows the library to operate in a low velocity mode with a front door open (see figure 1-15). Use the front door interlock override tool (PN 6311754) described below to run the libr ary in low velocity mode.

Figure 1-15 Low Velocity Switch

Front Door Interlock Override Tool

1

Use interlock override tool PN 6311754 (see figure 1-16) to override the two front door interlock switches and close the low velocity switch. This allows the library to run in low velocity mode with a front door open.

Warning: When the interlock override tool is used, the Class II laser scanner comes on during the cartridge inventory process. Do not stare into the beam. See the laser statement on page iv.

1-12


Chapter 1 Library Description Control Electronics Figure 1-16 Interlock Override Tool

Interlock override tool

Low velocity switch

X-Carriage Interconnect

1

Door interlock switches

The x-carriage interconnect PWA (see figure 1-17) is located at the base of the cabinet behind the horizontal rail. It serves as a cable interconnect between the robotics backplane and the following components:

• • •

x-axis home sensor y-axis stepper motor y-axis stepper motor encoder

Figure 1-17 X-Carriage Interconnect


1 -13


X-Axis Home Sensor

1

The x-axis optical home sensor (see figure 1-18) extends downward from the base of the horizontal carriage. It is interrupted by the horizontal home flag near the right end of the horizontal rail at the base of the cabinet.

Figure 1-18 X-Axis Home Sensor

Y-Axis Interconnect

1

The y-axis interconnect PWA (see figure 1-19) is located on the right side of the vertical carriage. It serves as a cable interconnect between the robotics backplane and the electrical components on the vertical carriage, including the:

• • • •

extension interconnect PWA rotary stepper motor rotary home/limit sensor PWA gripper interconnect PWA

The y-axis optical home sensor is mounted on the rear of the y-axis interconnect. Figure 1-19 Y-Axis Interconnect

Home sensor (rear view)

1-14



Rotary Axis Sensor PWA

1

Figure 1-20 Rotary Home/Limit Sensor PWA

The rotary home/limit sensor PWA (see figure 1-20) is located on the left front side of the vertical carriage, just below the rotary carriage. It contains the rotary home sensor (U1) and the rotary limit sensor (U2).

U 1

U 2

Extension Axis Interconnect

1

The extension axis interconnect PWA (see figure 1-21) mounts on the extension axis underneath the gripper assembly. It serves as a cable interconnect between the y-axis interconnect and the extension axis motor/encoder assembly. The extension axis home sensor (U1) is mounted on the right end of the extension axis interconnect.

Figure 1-21 Extension Axis Interconnect

Gripper Interconnect

U1

1

Figure 1-22 Gripper Interconnect

The gripper interconnect PWA (see figure 1-22) is mounted vertically on the motor shaft end of the gripper assembly. It contains the gripper open sensor (U2) and the gripper closed sensor (U1). It also serves as an interconnect between the laser scanner (bar code reader), the autocalibration scanner, and the y-axis interconnect PWA.

U 2

U 1

CIG Transmitter

1

The cartridge-in-gripper (CIG) transmitter (see figure 1-23) is a very small PWA mounted in the upper gripper jaw. It contains a 637 nm light-emitting diode (D1) that is transmitted to both CIG detectors mounted in the lower gripper jaw.


1 -15

ATL P3000 Series Field Service Manual Control Electronics Figure 1-23 CIG Transmitter D1

CIG Receiver

1

The CIG receiver (see figure 1-24) is a very small PWA located in the lower gripper jaw. It contains the front CIG detector (U1) and the rear CIG detector (U2). If both detector output signals are high (light detected), the gripper has no cartridge. If both detector output signals are low (no light detected), there is a cartridge in the gripper jaws. If the front CIG detector signal is low (no light) and the rear CIG detector signal is high (light detected), there is a partially gripped cartridge in the gripper jaws.

Figure 1-24 CIG Receiver

U1

Drive Tray PWA

1

U2

A column 1 drive tray PWA (see figure 1-25) is located underneath each tape drive bay on the left side of the cabinet (viewed from the rear), and a column 0 drive tray PWA is located underneath each tape drive bay on the right side of the cabinet (viewed from the rear). Each drive tray PWA serves as a cable interconnect between the drive sideboard PWA and the tape drive assembly.

Figure 1-25 Drive Tray PWA

Drive Sideboard PWA

1-16

1

A column 1 drive sideboard PWA (see figure 1-26) is located to the left of each tape drive bay on the left side of the cabinet (viewed from the rear), and a column 0 sideboard PWA is located to the right of each tape drive bay on the right side of the cabinet (viewed from the rear). Each drive sideboard PWA serves as a cable interconnect between the drive tray PWA and the power supply backplane, the robotics backplane, and the SCSI distribution ports.


Chapter 1 Library Description Control Electronics Figure 1-26 Drive Sideboard PWA


1 -17

ATL P3000 Series Field Service Manual Motors

Motors The five motors in the P3000 are described below. X-Axis Stepper Motor

Y-Axis Stepper Motor

1

1

The x-axis stepper motor (see figure 1-27) is mounted in the lower left corner at the base of the cabinet. It engages the horizontal belt, driving the horizontal carriage between the left and right end of the cabinet. It is identical to the yaxis stepper motor. The y-axis stepper motor (see figure 1-27) is mounted on the left side of the horizontal carriage at the base of the cabinet. It engages the vertical belt, driving the vertical carriage up and down the vertical rails. It is ident ical to the x-axis stepper motor.

Figure 1-27 X- & Y-Axis Stepper Motor Assembly

Rotary Stepper Motor

1

The rotary stepper motor (see figure 1-28) protrudes down from the vertical carriage. It drives the 180 degree rotation of the extension axis.

Figure 1-28 Rotary Stepper Motor

1-18


1

Chapter 1 Library Description Motors

Extension Axis Motor/Encoder Assembly

1

The extension axis motor/encoder assembly (see figure 1-29) protrudes down from one end of the extension axis. It engages the extension drive belt and drives the gripper assembly forward and backward on the extension rail.

Figure 1-29 Extension Axis Motor/Encoder

Gripper Stepper Motor

1

The gripper motor (see figure 1-30) is mounted on top of the gripper assembly and opens and closes the gripper jaws.

Figure 1-30 Gripper Stepper Motor


1 -19

ATL P3000 Series Field Service Manual Scanners

Scanners

1

The two scanners in the P3000 are described below. Laser Scanner

1

The laser scanner bar code reader (see figure 1-31) 1-31) is mounted on the back side of the gripper assembly opposite the gripper jaws. It contains a 670 nm visible laser diode with a bidirectional scan rate of 42 scans per second.

Warning: This product contains a Class II laser. Laser light - Do not stare into beam. Avoid Exposure - Laser Light is emitted from the bar code scanner. See laser statement on page iv.

Figure 1-31 Laser Scanner (Bar Code Reader)

Laser scanner

Autocalibration Scanner

1

Note:

The autocalibration scanner (see figure 1-32) 1-32) is mounted inside the jaws of the gripper assembly. It contains two 850 nm infrared light-emitting diodes (D4 and D5) and one photo diode (D3). The diodes read placement reflectors on the storage bins and the edges of the tape drive slots to accurately identify the horizontal and vertical location of each storage bin and tape drive. The process of recording the exact location of each bin and drive is known as autocalibration. This LED scanner is classified as a class 1 laser by IEC 825-1:94/A11:96.

Figure 1-32 Autocalibration Scanner

D 4

D3

D 5

1-20

ATL Pro Produc ducts Con Confide fident ntiial - for for use use by by ATL Prod Produ ucts cts Aut Autho hori riz zed Serv Servic ice e Prov Proviiders ders onl only

Chapter 1 Library Description Storage Array

Storage Array

1

The storage array holds up to 326 DLT cartridges and includes cartridge bins on the following:

• • •

rear rear wal wall— l—bi bins ns 000 000 thro throug ughh 169 169 right door—bins 170 through 229 left door—bins 230 through 325

Tape drives are arranged in two columns and numbered as shown below: • •

colu column mn 0—dr 0—driv ives es 0 tthr hrou ough gh 7 colu column mn 1—dr 1—driv ives es 8 tthr hrou ough gh 15

The cartridge bin and tape drive numbering sequence is shown in figure 1-33. 1-33. Figure 1-33 1-33 Storage Array

230

262

294

005

037

069

101

133

170

190

231

263

295

006

038

070

102

134

171

191

232

264

296

007

039

071

103

135

172

297

008

040

072

136

173

193

213

298

009

041

073

010

042

011

043

012

044

076

233 234

266

235

267

299

236

268

300

237

269

301

238

270

302

239

271

303

240

272

304

241

273

305

242

274

306

243

275

307

244

276

308

245

277

309

246

278

310

247

279

311

248

280

312

249

281

313

250

282

314

251

283

315

252

284

316

253

285

317

TD 0

TD 1

TD 2

TD 3

TD 4

TD 5

TD 6

105

137

074

106

138

075

107

139

108

140

013

045

077

109

141

014

046

078

110

142 143

TD 9

015

047

079

111

016

048

080

112

144

017

049

081

113

145

018

050

082

114

146

019

051

083

115

147

020

052

084

116

148

021

053

085

117

149

174

194

214

022

054

086

118

150

175

195

215

023

055

087

119

151

176

196

216

024

056

088

120

152

177

197

217

025

057

089

121

153

026

058

090

122

154

027

059

091

123

155

028

060

092

124

156

TD 10

TD 11

TD 12

TD 13

TD 14

029

061

093

125

157

062

094

126

158

031

063

095

127

159

032

064

096

128

160

165

001

033

065

097

129

161

323

002

034

066

098

130

292

324

003

035

067

099

293

325

004

036

068

100

286

318

287

319

256

288

320

257

289

321

000

258

290

322

259

291

260 261

TD 7

Column 0

211 212

TD 8

030

254 255

210

178

198

218

179

199

219

180

200

220

181

201

221

182

202

222

183

203

223

184

204

224

185

205

225

166

186

206

226

162

167

187

207

227

131

163

168

188

208

228

132

164

169

189

209

229

TD 15

Column 1

ATL Pro Products Confidential - for use by ATL Pro Products Authorized Service Prov roviders only

1 -21

ATL P3000 Series Field Service Manual Load Port

Load Port The load port (see figure 1-34) 1-34) is mounted in the right front door and comprised of two removable 6-cartridge magazines which enable the user to swap up to 12 DLT tapes without interrupting library operations. While the library is operating the user can insert up to 12 tapes in the load port and close the load port door. Once the load port is closed, the library robotics inventories the inserted tapes and transfers each to a storage location. Figure 1-34 Load Port

1-22

ATL Pro Produc ducts Con Confide fident ntiial - for for use use by by ATL Prod Produ ucts cts Aut Autho hori riz zed Serv Servic ice e Prov Proviiders ders onl only

1

Chapter 1 Library Description Cooling Fans

Cooling Fans

1

There are three identical hot-swap capable fan modules (see figure 1-35) located at the top rear of the P3000 cabinet. Each module has one +12 VDC 220 CFM exhaust fan. (Libraries with the redundant fan option have two fans per module). Each fan module cools one-third of the cabinet. One 3.75 x 12 inch (9.53 x 30.48 cm) fan filter is located at the top of each front door. Air enters through the fan filters, flows to the base of the cabinet, then up the rear of the cabinet, and out the exhaust fans at the top rear of the cabinet. Figure 1-35 shows a single fan module with two 5.5 inch (13.97 cm) fans. Figure 1-35 2-Fan Module


1 -23

ATL P3000 Series Field Service Manual Touch Screen Graphical User Interface (GUI)

Touch Screen Graphical User Interface (GUI)

1

The touch screen graphical user interface (GUI) is the operator interface of the P3000 library. It includes:

• • •

the control panel interface PWA the display panel the touch panel

The display panel is mounted between the control panel interface PWA and the touch panel (see figure 1-36). Figure 1-37 shows the initial touch screen. See chapters 2 and 3 for more touch screen information. Figure 1-36 Touch Screen Components B ac k

J2

Overview

F orwa rd Tapes

Home Operator

Service

System Off-line

TP12

Standby

J1

J4 Load Port

J3 J5 U

P3000 Series Library

Stop

Display Panel

Control Panel Interface

Touch Panel (mounts on top of Display Panel)

N/C

Figure 1-37 Initial Touch Screen

Back Overview

Forward Tapes

Home Operator

Service

System Off-line Standby Load Port

U


Stop

1-24


Chapter 1 Library Description Tape Drives

Tape Drives

1

The P3000 holds up to sixteen DLT7000 tape drives (see figure 1-38). When fewer than sixteen tape drives are installed, they must occupy consecutive drive bays beginning with drive bay #0 (top of column 0). You can replace tape drives without turning off the library power. Figure 1-38 Tape Drive Numbering 294 295 296 297 298 299 300 301

005 006 007 008 009 010 011 012 013 014 015 016 017 018 019

TD 0

302 303 304 305 306 307 308 309

TD 1

310 311 312 313 314 315 316 317

TD 4

318 319 320 321 322 323 324 325

TD 7

TD 2

TD 3

020 021 022 023 024 025 026 027

TD 5

TD 6

000 001 002 003 004

028 029 030 031 032 033 034 035 036

037 038 039 040 041 042 043 044

069 070 071 072 073 074 075 076

101 102 103 105 106 107 108

133 134 135 136 137 138 139 140

045 046 047 048 049 050 051 052

077 078 079 080 081 082 083 084

109 110 111 112 113 114 115 116

141 142 143 144 145 146 147 148

053 054 055 056 057 058 059 060

085 086 087 088 089 090 091 092

117 118 119 120 121 122 123 124

149 150 151 152 153 154 155 156

TD 12

061 062 063 064 065 066 067 068

093 094 095 096 097 098 099 100

125 126 127 128 129 130 131 132

157 158 159 160 161 162 163 164

TD 15

Column 0

170 171 172 173 TD 8

TD 9

TD 10

TD 11

174 175 176 177 178 179 180 181

TD 13

TD 14

182 183 184 185 186 187 188 189

165 166 167 168 169

Column 1

Tape drive specifications are shown in table 1-1. Table 1-1 Tape Drive Specifications

Model Number DLT7000

Native Mode Transfer Rate

5-MB/sec

With 2:1 Compression

Capacity

Transfer Rate

35-GB

10-MB/sec


Capacity

70-GB

1 -25

ATL P3000 Series Field Service Manual Tape Drives

1-26


Chapter 2 Security Levels and Passwords

2

Chapter 2

Security Levels and Passwords

2

The touch screen graphical user interface (GUI) is the operator interface to the P3000. This chapter describes:

• • •

security level options setting the security level changing the passwords


2 -1

ATL P3000 Series Field Service Manual Security Levels

Security Levels

2

There are five levels of security on the P3000 GUI:

• •

Service (S)—provides access to all screens and all buttons Operator (O)—provides

access to the Overview, Tapes, and Operator screens and the Standby, Load Port, and Stop buttons • User (U)—provides access to the Overview and Tapes screens and the Standby, Load Port, and Stop buttons • Import only (I)—provides access to the Overview and Tapes screens and load port button (no Stop or Standby button access) • Locked (L)—provides access to the Overview and Tapes screens only (no Stop, Load Port, or Standby button access) The current security level is indicated by the single letters S, O, U, I, or L inside the lock icon ( ) on the touch screen (figure 2-1). Figure 2-1 GUI Panel Security

Back Overview

Forward Tapes

Home Operator

Service

System Off-line Standby Load Port

Lock Icon


U

Stop

Table 2-1 lists the access privileges for each security level. Table 2-1 GUI Security Levels Screen Access Security Level

Button Access

Icon

Password Required

Overview

Tapes

Operator

Service

Standby

Load Port

Stop

Service

S

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Operator

O

Yes

Yes

Yes

Yes

No

Yes

Yes

Yes

User

U

Yes

Yes

Yes

No

No

Yes

Yes

Yes

Import Only

I

Yes

Yes

Yes

No

No

No

Yes

No

Locked

L

No

Yes

Yes

No

No

No

No

No

2-2


Chapter 2 Security Levels and Passwords Setting the Security Level

Setting the Security Level

2

To set the current GUI security level: Step 1

Action Press the lock (

) icon.

The Password screen is displayed (see figure 2-2). 2

Press the desired security level button (Locked, Import only, User, Operator, or Service).

3

Enter the appropriate password (see table 2-2 below for factory default passwords).

4

Press Select. The following message is displayed: New Security Level Has B een Set Successfully.

5

Press OK. The lock ( ) icon now displays the single letter indicator (S, O, U, I, or L) of the new level of security.

Figure 2-2 Setting the Security Level

Back Overview System Off-line

Tapes

Home Operator

Password Enter Password:

Standby Load Port

Forward

Security Level:

_

Locked

Import Only

User

Operator

S

Service

1

2

3

4

5

6

7

8

9

0

Service Select

Stop

The factory default passwords are shown in table 2-2. Table 2-2 Factory Default Passwords

Security Level

Factory Default Password

Service

5678

Operator

1234

User

2222

Import Only

1111

Locked

No password required


2-3

ATL P3000 Series Field Service Manual Changing the Passwords

Changing the Passwords To change a password: Step 1

Action Press the Service screen tab. The Enter Password screen is displayed (see figure 2-3).

2

Enter the current Service screen password. (The default is 5678.)

3

Press the Enter button. The Service screen is displayed (see figure 2-4).

4

Press the Change Password button. The Change Password screen is displayed (see figure 2-5).

5

Enter the new password.

6

Press the Select button.

7

Re-enter the new password.

8

Press the button (Service, Operator, User, or Import Only) that corresponds to the security level to which the new password will apply.

9

Press the Change button. The following message is displayed: New Password Has Been Set Successfully.

10

Figure 2-3 Service Password Prompt

Press the OK button.


Forward Tapes

Operator

Enter Password

Standby Load Port

U

Stop

2-4

Enter Password:

Home

_

Service

1

2

3

4

5

6

7

8

9

0 Enter


2

Chapter 2 Security Levels and Passwords Changing the Passwords Figure 2-4 Service Screen


Forward Tapes

Report

Standby

Statistics Load Port

Actuator

Home Operator

Service

Test

Misc.

SysTest Library Results

SysTest Library

Initialize Nonvol Statistics

Auto Clean

Operate Axes

Initialize Nonvol Config.

S

Change Password

Stop

Figure 2-5 Change Password Screen

Back Overview System Off-line Standby Load Port

Forward Tapes

Home Operator

Service

Service: Change Password

1

2

New Password:

_

3

4

Re-enter Password: _

5

6

Security Level: S

Service

User

7

8

Operator

Import Only

9

0

Select

Stop

Change

To test the new password: Step

Action

1

Set the security level back to User (see page 2-3).

2

Select the screen which has the new password.

3

Enter the new password when prompted by the Password screen.


2-5

ATL P3000 Series Field Service Manual Changing the Passwords

2-6


Chapter 3 GUI Service Screen

3

Chapter 3

GUI Service Screen

3

This chapter describes the following options found in the GUI Service screen:

• • • Note:

displaying actuator, autoclean, statistical, and system test reports performing axes operations and system tests initializing nonvolatile statistics and configuration

For information about using the Overview, Tapes, or Operator screens, refer to the ATL P3000 User’ 6311601). User ’s Guide (PN 6311601) The Service screen (see figure 3-1) 3-1) is restricted to users with Service security clearance. When you press the Service tab, a dialog box is displayed requesting a password. Enter the correct password to gain access to the Service screen. The factory default password is 5678. To change the password see page 2-4. 2-4.

Figure 3-1 Service Screen


Forward Tapes

Report

Standby

Statistics Load Port

Actuator S

Stop

Home Operator

S Service ervice

Test

Misc.

SysTest Library Results

SysTest Library

Initialize Nonvol Statistics

Auto Clean

Operate Axes

Initialize Nonvol Config. Change Password

Figure 3-2 and 3-2 and figure 3-3 provide 3-3 provide an overview of the Service screen.

ATL ATL Products Confidential - for use by ATL Products Authorized Service P roviders only

3 -1


Figure 3-2 Control Panel Service Screen—Part 1

Service

Report

Statistics

On Time Command Time Pick Bin Count Place Bin Count Pick Drive Count Place Drive Count Pick Load Port Count Place Load Port Count Horizontal Move Count Vertical Vertical Move Count Extension Move Count Extension Force Move Count Gripper Move Count Stat Return Reserved 7 Rotary Retry Count Drive Pick Retry Count Place Drive Retry Count Barcode Scan Retry Count Partial Grip Count Horizontal Correction Count Vertical Vertical Retry Count Extension Retry Count Gripper Retry Count Drive Load Retry Count Ext Correction Count Rotary Move Count Vertical Correction Count Drive Handle Retry Count DLT DLT Handle Move Count

Sys Test Library Results

Actuator

Horizontal Position Vertical Vertical Position Extension Position Rotary Position Gripper Position

Auto Clean

Pick and Place Total Count System Test Status Total Test Time (sec) Test Type Avg. Drive to Bin Move Time Avg. Bin to Drive Move Time Avg. Bin to Bin Move Time Longest Move Time Bad Barcode Reading Count Place to Drive Count Place to Bin Count Place to Load Port Count

Auto Clean Disabled/Enabled Auto Clean Status Cleaning Operation Count Bad Operation Count Untracked Operation Count Last to Drive Error Status Last to Load Port Error Status Last to Home Error Status

Control Select one of the screen tabs to s tart To move back screen by screen: To move forward screen by screen: To go back to the Main Screen:

Back Forward Home

To adjust t he contrast:

Continued on next page

3-2


Chapter 3 GUI Service Screen

Figure 3-3 Control Panel Service Screen—Part 2

Service Misc.

Test

Sys Test Library

Operate Axis

Initialize NonVol Statistics

Initialize NonVol Config

Change Password

Service Calibrate

Control Select one of the screen tabs to s tart To move back screen by screen: To move f orward screen by screen: To go back to the Main Screen:

Back Forward Home

To adjust t he contrast:

ATL ATL Products Confidential - for use by ATL Products Authorized Service Providers only

3-3

ATL P3000 Series Field Service Manual Generating Reports

Generating Reports

3

You can generate on-screen reports from the Service screen about:

• • • •

library operation statistics autoclean status and tracking information actuator positions and status system test results

To generate any of these reports, press the appropriate button in the Service screen. Within a few seconds the report is displayed on the screen. Figure 3-4 shows a sample statistics report.

Figure 3-4 Statistics Report

Back Overview System Off-line Standby Load Port

S

Stop

Forward Tapes

Home Operator

Service

Report: Statistics Command Time: Pick Bin Count: Place Bin Count: Pick Drive Count: Place Drive Count: Pick Load Port Count: Place Load Port Count: Horizontal Move Count: Vertical Move Count: Extension Move Count: Extension Force Count: Gripper Move Count: DLT Handle Mode Count:

724187 sec. 26501 26435 11323 10143 873 877 268831 152238 401167 1602670 76945 6189

When you are finished viewing the report, press the Back button to return to the main Service screen.

3-4


Chapter 3 GUI Service Screen Testing the Library

Testing the Library

3

The Service screen provides the following two test options:

SysTest Library

3

•

SysTest Library—This option tests library operation by

swapping tape

•

cartridges between storage bins or tape drives. Operate Axes—This option allows you to select selftest, home, position, and exercise options with specific library elements.

To perform a System Test: Action 1

On the Service screen, press the Systest Library button.

2

Select one of the following system tests:

• Swap Bins—tests storage bins only • Swap Drives—tests tape drives only • Swap Bins and Swap Drives—tests both bins and tape drives 3

Select the desired test options: • Random—swaps cartridges at random • Use Barcode—reads bar code label as cartridges are swapped • Continuous—repeats the test continuously until aborted

4

Press the Execute button. An In Process dialog screen is displayed.

5

Press the Abort button to stop the selected test.

6

Press the Back button to return to the main Service screen.


3-5

ATL P3000 Series Field Service Manual Testing the Library

Operate Axes Tests

3

Use the Operate Axes option to perform the following tests on any of the library axes:

• Selftest —check the basic operation of the selected axis • Home—send the selected axis to its home position • Move to—move the selected axis to a specified position • Exercise—operate the selected axis through its full range of motion. To perform a test with a particular axis: Action 1

On the Service screen, press the Operate Axes button. The Test: Operate Axes screen is displayed.

2

Highlight the desired axis in the Axes column.

3

Highlight the desired test in the Operation column.

4

Press Select.

Note:

5

If you selected Move to in step 3, the Move to screen is displayed. Proceed to step 5. Select a destination:

• Bin • Drive • Gripper • Load Port • Position 6

Note: 7

Enter the destination element number or the position (in inches). The Gripper and Load Port do not require an element number. Press Select. An In Progress dialog screen is displayed.

3-6

8

Press the Abort button to stop the selected test.

9

Press the Back button to return to the main Service screen.


Chapter 3 GUI Service Screen Initializing Nonvolatile Information

Initializing Nonvolatile Information

3

The Service screen has two options for initializing nonvolatile memory:

• Initialize Nonvolatile Statistics—purges nonvolatile memory of all statistical information about library operation which is used to generate the statistical report described on page 3-4. • Initialize Nonvolatile Config—returns the library configuration to the factory default configuration. To perform nonvolatile memory initialization: Step 1

Action On the Service screen, press one of the Initialize Nonvolatile memory buttons. The verification screen is displayed.

2

Press Okay to continue with the initialization process.

3

Press Back to return to the main Service screen.


3-7

ATL P3000 Series Field Service Manual Initializing Nonvolatile Information

3-8


Chapter 4 Cleaning, Lubrication, and Adjustments

4

Chapter 4

General Maintenance

4

This chapter describes the following procedures:

• • •

cleaning lubrication belt tension adjustments

These general maintenance procedures are not required periodically. They may be performed by a qualified Field Service Engineer during remedial

maintenance on an “as needed” basis.


4 -1

ATL P3000 Series Field Service Manual Cleaning and Lubrication

Cleaning and Lubrication The following components can be cleaned and/or lubricated:

• • • • • • • •

fan filters vertical rails horizontal rail horizontal roller bracket rotary axis gears extension axis gripper cam and roller tape drives

Use a lint free cloth that is dry or dampened with isopropyl alcohol for cleaning rails, cams, and rollers. For lubrication, use only the lubricating oil with Teflon (ATL PN 0725082) specified for use with the P3000. Fan Filters

4

The P3000 library has two 3.75 x 12 inch (9.53 x 30.48 cm) fan filters. One filter is located at the top of each front door. Step

Vertical Rails

4

1

Open the left and right doors.

2

Slide each fan filter out from the top of each door.

3

Vacuum the dust from each fan filter.

4

Reinstall the fan filters and close the front doors.

There are two 1.5 x 65.75 inch (3.81 x 16 7 cm) vertical rails in the P3000. The rotary and extension axes are mounted to the vertical base plate which slides up and down on the two vertical rails. Step

4-2

Action

Action

1

Use a lint free cloth to remove all dirt and grease that has accumulated on both vertical rails.

2

Spread a thin film of lubricant across the entire surface of both vertical rails.


4

Chapter 4 Cleaning, Lubrication, and Adjustments Cleaning and Lubrication

Horizontal Rail

4

The horizontal rail is 47 inches long (119.38 cm), is mounted across the base of the cabinet, and is part of the robotics horizontal transport mechanism. Step

Horizontal Roller Bracket

4

1

Use a lint free cloth to remove all dirt and grease that has accumulated on the horizontal rail.

2

Spread a thin film of lubricant across the entire surface of the horizontal rail.

The horizontal roller bracket is a 0.0625 thick x 1 inch high (0.159 x 2.54 cm) bracket welded to the inside of the top of the cabinet. It spans the width of the cabinet and is a guide for the rollers of the vertical top plate. Step 1

Rotary Axis Gears

4

Action

Action Use a lint free cloth to remove all dirt and grease that has accumulated on the horizontal roller bracket.

The rotary axis has an 252-tooth gear that is engaged by the rotary axis motor gear to rotate the axis 180 degrees. Step

Action

1

Use a can of compressed air to clean any dirt that has accumulated on the rotary axis gear, and rotary axis motor gear.

2

Spread a thin film of lubricant on both gears and manually spin the rotary axis.

3

Remove any excess lubricant.


4-3

ATL P3000 Series Field Service Manual Cleaning and Lubrication

Extension Axis Rail and Follower Guide

4

The extension axis rail is an 8 inch (20.32 cm) case-hardened carbon steel rail on which the gripper assembly moves from one end of the extension axis to the other. The follower guide is a black molded strip that is parallel to the extension axis rail and serves as a guide for the gripper assembly. Step 1

Caution:

Gripper Assembly

4

Use a lint free cloth to remove all dirt and grease from the extension axis rail and follower guide.

Do not lubricate the extension axis follower guide.

2

Apply a thin film of lubricant across the entire surface of the extension axis rail.

3

Manually move the gripper assembly forward and backward on the extension axis rail and follower guide.

4

Remove any excess lubricant from the extension axis rail.

5

Use a can of compressed air or a cotton swab dampened with isopropyl alcohol to clean the extension axis home sensor at the end of the extension interconnect PWA.

The gripper assembly is mounted on top of the extension axis assembly, and contains the jaws that close and open to grip and release a DLT cartridge. Step

4-4

Action

Action

1

Use a can of compressed air or a cotton swab dampened with isopropyl alcohol to clean any dust that has accumulated inside the gripper jaws, especially on the CIG sensors.

2

Use a can of compressed air or a cotton swab dampened with isopropyl alcohol to clean the gripper open and gripper closed optical sensors on the gripper interconnect PWA at the end of the gripper motor shaft.


Chapter 4 Cleaning, Lubrication, and Adjustments Cleaning and Lubrication

Tape Drives

4

The library has an autoclean feature that can be set from the control panel

“Config:Options” screen. When Autoclean is selected, the library monitors the status of each tape drive and automatically sends a cleaning cartridge to the drive when cleaning is required.

Caution:

The autoclean feature is not compatible with all software applications and may result in an error condition where the library attempts to place a data cartridge into a tape drive that has a cleaning tape present.

Cleaning of the tape drives is an operator function that should only be performed when the “Use Cleaning Tape” LED is illuminated on the tape drive front panel.

Caution:

Cleaning cartridges are made of abrasive material. Routinely cleaning the tape drive when it is not requested by the drive will prematurely wear out the tape drive head.

If the “Use Cleaning Tape” LED is illuminated, clean the tape drive using the following procedure: Action 1

Turn on the library power.

2

Open the tape drive handle.

3

Insert a cleaning tape into the tape drive.

4

Close the tape drive handle.

The tape drive loads the cleaning cartridge, begins flashing the “Tape In Use” LED, and uses the cleaning cartridge for approximately five minutes. 5

When the “Tape In Use” LED goes off, and the “Operate Handle” LED lights, open the tape drive handle.

6

Wait two seconds after the cleaning cartridge is ejected, then remove the cartridge from the drive.


4-5

ATL P3000 Series Field Service Manual Checking and Adjusting Belt Tension

Checking and Adjusting Belt Tension

4

Table 4-1 describes the tension adjustments for the three timing belts in the P3000. Table 4-1 Belt Specifications

Belt

Width

Length

Tension Adjustment

Metric Adjustment

Vertical

1.0 in.

143 in. (3.63 m)

(2.54 cm)

(cut to fit during installation)

42-46 ounces applied at midspan will deflect the belt 1 inch.

2.63-2.88 pounds applied at midspan will deflect the belt 2.54 cm.

1.0 in. (2.54 cm)

345 in. (8.76 m) (cut to fit during installation)

42-46 ounces applied at midspan of the lower section will deflect the belt 1 inch.

2.63-2.88 pounds applied at midspan of the lower section will deflect the belt 2.54 cm.

3/16 in.

Endless loop

2.5-3.0 ounces applied at midspan will deflect the belt 0.11 inch.

70.87-85.00 grams applied at midspan will deflect the belt 0.28 cm.

Horizontal

Extension Axis

(0.48 cm)

Vertical Belt

4

Use the following procedures to check and adjust the vertical belt tension:

Tension Measurement Required Tools

•

60 ounce (3.75 pound) force gauge

Step

4-6

Action

1

Open the front doors of the library.

2

Move the vertical carriage to the base of the cabinet.

3

Using the force gauge at the midspan of the vertical belt, deflect one side of the belt in until it just touches the opposite side of the belt with the belt cogs interleaved. The force requirement to deflect one side of the belt until it just touches the opposite side of the belt is 42 - 46 ounces (2.63 - 2.88 pounds).

4

If tension is outside the above specification, proceed to the tension adjustment.


4

4

Chapter 4 Cleaning, Lubrication, and Adjustments Checking and Adjusting Belt Tension

Tension Adjustment

4

Required Tools

• •

4

Phillips screwdriver 5/32 inch hex wrench

Step

Action

1

Turn off the library power.

2

To gain access to the right-side upper belt clamp screw: a) Disconnect all cables on the y-axis interconnect PWA. b) Remove the four screws that secure the y-axis interconnect ESD shield in place, and remove the shield (see Figure 4-1). c) Remove the Phillips screw near the right edge of the y-axis interconnect that secures it to the vertical carriage. d) Remove the Phillips screw that secures the inside y-axis interconnect mounting bracket to the vertical carriage. e) Remove the two Phillips screws that secure the outside y-axis interconnect mounting bracket to the vertical carriage. f) Remove the y-axis interconnect and its mounting brackets from the vertical carriage.

3


4

Loosen the two upper clamp screws (see Figure 4-2).

5

Loosen the belt adjustment screw locknut.

6

To tighten belt tension, turn the adjustment screw clockwise.

7

To loosen belt tension, turn the adjustment screw counterclockwise.

8

Tighten the upper clamp screws.

9

Tighten the adjustment screw locknut.

10

Recheck the belt tension.

11

Reinstall the y-axis interconnect PWA.

12

Using the diagnostic software calibrate the library (see page 7-11).


4-7

ATL P3000 Series Field Service Manual Checking and Adjusting Belt Tension Figure 4-1 Vertical Belt Clamp Access Inside mounting bracket

ESD shield

Y-axis interconnect PWA Outside mounting bracket

Figure 4-2 Vertical Belt Adjustment

Vertical belt Clamp screws Adjustment screw Locknut

4-8


Chapter 4 Cleaning, Lubrication, and Adjustments Checking and Adjusting Belt Tension

Horizontal Belt

4

Use the following procedures to check and adjust the horizontal belt tension:

Tension Measurement

4

Required Tools

•

4

60 ounce (3.75 pound) force gauge

Step

Action

1


2

Move the vertical carriage to the base and right edge of the cabinet.

3

Using the force gauge at the midspan of the horizontal belt, (at the base of the cabinet) deflect the top side of the belt down until it just touches the bottom side of the belt with the belt cogs interleaved. The force requirement to deflect the top side of the belt until it just touches the bottom side of the belt is 42 - 46 ounces (2.63 - 2.88 pounds).

4


Tension Adjustment

4

Required Tools

• • •

4

Phillips screwdriver 5/32 inch hex wrench tie-wrap

Step

Action

1

Turn off the library power.

2

Manually raise the vertical carriage to the middle of the cabinet.

3

To hold the vertical carriage, squeeze the two sides of the vertical belt together, with the belt cogs interleaved, and secure them with a tie-wrap (see page 6-3).

4

Locate the belt clamps at t he rear of the horizontal carriage.

5

Loosen the two right-side belt clamp screws.

6

Loosen the adjustment screw locknut.

7

To tighten belt tension, turn the adjustment screw clockwise.

8

To loosen tension, turn the adjustment screw counterclockwise.

9

Tighten the right-side belt clamp screws.

10

Tighten the adjustment screw locknut.


4-9

ATL P3000 Series Field Service Manual Checking and Adjusting Belt Tension Step

Action

11


12

Using the diagnostic software calibrate the library (see page 7-11).

Figure 4-3 Horizontal Belt Adjustment

Belt clamp screws Adjustment screw Locknut Horizontal belt

Extension Axis Belt

4

Use the following procedures to check and adjust the extension belt tension:

Tension Measurement Required Tools

• •

touch gauge PN 6211773 force gauge PN 6211780

Step

4-10

Action

1


2

Manually raise the vertical carriage to just below eye-level.

3

To hold the vertical carriage, squeeze the two sides of the vertical belt together, with the belt cogs interleaved, and secure them with a tiewrap.

4

Remove the extension axis ESD cover.


4

4

Chapter 4 Cleaning, Lubrication, and Adjustments Checking and Adjusting Belt Tension Step

Action

5

Move the gripper assembly all the way forward on the extension axis.

6

Place the extension axis touch gauge (PN 6211773) inside the extension axis belt, close to the center of the belt span (see Figure 4-4 on page 4-12).

7

Using the extension axis force gauge (PN 6211780), pull on the outside of the belt until it just contacts the touch gauge.

8

When the belt contacts the touch gauge, note the reading on the force gauge. The gauge should be deflected to approximately the center hole position. If only one hole or all three holes on the force gauge are exposed, adjustment is required.

9


Tension Adjustment

4

Required Tools

•

4

3/8 inch hex wrench

Step

Action

1

Loosen the idler pulley mounting nut on e revolution.

2

Pull on the idler pulley to apply tension to the belt.

3

Tighten the idler pulley mounting nut.

4



4-11

ATL P3000 Series Field Service Manual Checking and Adjusting Belt Tension Figure 4-4 Extension Axis Belt Adjustment

Touch gauge

Force gauge

Tolerance

Extension axis belt Idler pulley

Mounting nut

4-12


Chapter 5 Fault Isolation

5

Chapter 5

Fault Isolation

5

This chapter provides a fault isolation table describing symptoms, corresponding causes, and corrective actions. For some symptoms, there are test questions and answers to help narrow the root cause of the problem. When the table refers to connector numbers, see the library block diagram in Appendix B for connector locations. This fault isolation table is to be used with the FSE’s training and the

diagnostic software to effectively troubleshoot problems with the P3000.

ATL Products Confidential - for use by ATL Products Authorized Service Providers onlyl

5 -1


Table 5-1 Fault Isolation

Symptom

Test Question

Ans

Possible Cause

Corrective Action

GUI does not light up when touched.

Are fans at rear top running?

No

No power is applied to the P3000

1. Plug in the P3000. 2. Turn on the AC distribution circuit breaker(s). 3. Turn on the front panel power switch. 4. Verify facility power is present.

Power switch is defective

Replace the power switch.

GUI assembly is defective

Replace the GUI assembly.

GUI control cable is defective

Replace the GUI control cable.

Robotics backplane is defective

Replace the robotics backplane.

Yes

GUI interface PWA or display panel is defective.

Replace the GUI assembly.

No

GUI ribbon cable is not seated tightly.

1. Reseat the ribbon cable at GUI connector J2.

Yes

Is +5 and +12 VDC present at test points on GUI interface PWA?

2. Reseat the ribbon cable at robotics backplane connector J23. Robotics backplane is defective.

Replace the robotics backplane PWA.

Host indicates logical unit (library) is not ready.

Is library in standby mode (see GUI indicator)?

Yes

GUI Standby button is set.

Release GUI standby button.

Diagnostics from PC comes up in simulation mode

Is library in standby mode (see GUI indicator)?

No

Library is not in standby (off-line and ready for diagnostic communication) mode.

Press the GUI standby button, and restart diagnostics.

5-2



Symptom

Test Question

Ans

Possible Cause

Corrective Action

Yes

PC to library RS-232 diagnostic interface cable is missing or loose.

Connect or reseat the RS-232 interface cable between COM1 of the diagnostic PC and J2 of the P3000 robotics controller, and restart diagnostics. Note: Diagnostics can be set to communicate through the PC COM port #2 (see page 7-4).

Is library in standby mode and the RS-232 diagnostic interface cable secure?

Yes

The diagnostic software was started using an improper baud rate for communication with the P3000.

To set the diagnostic PC communication baud rate to 9600 (the default is 2400), use the following command when starting the diagnostics: tapelib /b9600 See “Starting the Diagnostic Software” on page 7-4.”

B 47 00 error SCSI Parity Error

Host-to-library SCSI cable is too long. Total SCSI cabling, (for differential SCSI) including internal SCSI bus cables may not exceed 82 feet (25 meters).

Shorten the overall SCSI bus cable length. (Move the library closer to the host and use a shorter host-tolibrary SCSI cable if necessary.)

Loose SCSI bus cable connection

Check all SCSI bus cable connections. Reseat cables as necessary.

_ 80 01 error DLT Drive Requires Cleaning

A DLT tape drive requires cleaning.

Identify which DLT tape drive has the “Use Cleaning Cartridge” indicator lit and clean the drive (see page 4-5).

2 08 07 error System Is Stopped

The GUI Stop button is selected.

Release the GUI Stop button.

6 80 07 error System Stop Button Was Pressed

The GUI Stop button is selected.

Release the GUI Stop button.

2 80 09 error Logical Unit is Turned Off-line

The GUI Standby button is selected.

Release the GUI Standby button.

B 80 10 error Load Retry Failed

Robotics were unable to load a tape in a drive because of miscalibration of the drive.

Using the diagnostic software, calibrate the tape drives (see page 7-11).


5-3


Symptom

Test Question

Ans

B 80 0A error NVRAM Checksum Failure

B 80 0D error Cartridge is Partially Gripped

B 81 04 error Gripper Open Failure B 81 05 error Gripper Close Failure 4 81 54 error Gripper TPU Register Failure B 82 04 error Rotary Front Failed

Possible Cause

Corrective Action

DLT tape drive is defective.

Replace the failing DLT tape drive (see page 6-4).

Nonvolatile RAM contents are corrupted.

Using the diagnostic software, initialize NVRAM (see page 7-13), set the library configuration (see page 7-12), and calibrate the library (see page 7-11).

Is this a recurring error?

No

A DLT cartridge is not fully seated in the gripper.

Use a move medium command to move the partially gripped cartridge to an empty storage bin.

Yes

The extension axis is defective.

Replace the extension axis assembly (see page 6-26).

The gripper did not reach the open position.

Use the diagnostic software to test the gripper. If gripper tests fail, replace the extension axis assembly (see page 6-26).

The gripper did not reach the closed position.

Use the diagnostic software to test the gripper. If gripper tests fail, replace the extension axis assembly (see page 6-26).

The robotics controller PWA is defective.

Replace the robotics controller PWA.

The rotary axis failed to reach the front position.

Use the diagnostic software to test the rotary axis. If rotary axis tests fail: 1. Replace the rotary axis sensor PWA (see page 6-38). 2. Replace the rotary axis motor (see page 6-32).

B 82 05error Rotary Back Failed

The rotary axis failed to reach the back position.


5-4



Symptom 4 82 08 error Rotary Home Not Found

Test Question

Ans

Possible Cause

Corrective Action

The rotary axis failed to reach the home position.


4 82 03 error Extension Current Feedback Failure

4 83 08 error Extension Home Not Found

4 83 20 error Extension Test Failure

4 83 50 error Extension Sensor Fail B 84 01 error Vertical Timeout

The extension axis is failing to place a cartridge in a storage bin or tape drive due to mis-calibration.

Calibrate the library (see page 7-11).

The extension axis rail is dry or clogged with dirt.

Clean and lubricate the extension axis rail (see page 4-4).

The extension axis rail is dry or clogged with dirt.

Clean and lubricate the extension axis rail (see page 4-4).

The extension axis belt tension is out of adjustment.

Check the extension axis belt tension (see page 4-10).

The extension axis motor or encoder is defective.

Replace the extension axis assembly (see page 6-26).

The extension axis motor power or encoder cable is not seated tightly.

Reseat the extension axis motor power and encoder cables (J2 and J3 on the extension interconnect PWA).

The extension axis motor or encoder is defective.

Use the diagnostic software to test the extension axis. If the tests fail, replace the extension axis (see page 6-26).

One of the cartridge-ingripper (CIG) sensors inside the gripper jaws is dirty.

Clean the gripper (see page 4-4).

The vertical motor or encoder cable is not seated tightly.

Check the vertical motor and encoder cables (at J5 and J6 of the x-carriage interconnect PWA).

The vertical rails are dirty or dry.

Clean and lubricate the vertical rails (see page 4-2).


5-5


Symptom

Test Question

4 84 08 error Vertical Home Not Found

4 84 20 error Vertical Test Failure

B 85 01 error Horizontal Timeout

5-6

Ans

Possible Cause

Corrective Action

The vertical belt tension is out of adjustment.

Check the vertical belt tension (see page 4-6).

The vertical motor or encoder is defective.

Replace the vertical motor assembly (see page 6-30).






Check the vertical belt tension (see page 4-6).








Adjust the vertical belt tension (see page 4-6).



The horizontal motor or encoder cable is not seated tightly.

Check the horizontal motor and encoder cables (at J25 and J26 of the robotics backplane PWA, and at the flying connectors a few inches from the motor).

The horizontal rail is dirty or dry.

Clean and lubricate the horizontal rail (see page 4-3).

The horizontal belt tension is out of adjustment.

Adjust the horizontal belt tension (see page 4-9).

The horizontal motor or encoder is defective.

Replace the horizontal motor assembly (see page 6-28).



Symptom 4 85 20 error Horizontal Test Failure

4 85 22 error Horizontal Encoder Failure

6 88 00 error Safe Temperature Exceeded

4 88 01 error Maximum Temperature Exceeded

5 8A 02 error Uncalibrated Position Tape drive has all indicators on face of drive on solid.

Test Question

Ans

Possible Cause

Corrective Action

















One of the rear access doors is open.

Close all rear access doors.

One of the hot-swap fan modules is not functioning.

Replace the failing fan module (see page 6-12).

One of the rear access doors is open.

Close all rear access doors.

One of the hot-swap fan modules is not functioning.

Replace the failing fan module (see page 6-12).

The library calibration values have been corrupted.

Calibrate the library (see page 7-11).

Poor connection at power connector J5 of the associated Drive Sideboard PWA.

Reseat the power connector at J5 of the associated Drive Sideboard PWA.


5-7


Symptom

Possible Cause

Corrective Action

Defective tape drive.

Replace the tape drive assembly (see page 6-4).

Tape drive has all indicators on face of drive flashing.

Tape drive has

Replace the tape drive assembly (see page 6-4).

B 8D 01 error DLT Drive Handle Timeout

Tape drive handle stepper motor is not functioning.

Retry the command. If failure recurs replace the tape drive assembly (see page 6-4).

4 8D 24 error DLT Handle Hardware

Tape drive handle stepper motor is not functioning.

Retry the command. If failure recurs replace the tape drive assembly (see page 6-4).

4 F3 02 error DLT Drive Communication Timeout

The SCSI cabling or termination is not secure.

Tighten all SCSI cabling and termination.

4 8E 03 error Flash Memory Unable to Program

The robotics controller PWA is not seated tightly.

Reseat the robotics controller PWA (see page 6-14).

The robotics controller PWA is defective.

Replace the robotics controller PWA (see page 6-14).

5-8

Test Question

Ans

“swallowed” its take-up reel leader.


Chapter 6 FRU Removal and Replacement Procedures

6

Chapter 6

FRU Removal and Replacement Procedures

6

This chapter provides the following information for each field-replaceable unit (FRU) of the P3000:

• • • • • • •

FRU Name FRU Part Number

Location—describes the physical location of the part within the P3000. Right and left designations refer to the part as viewed from the side of the library from which the part is accessed. Characteristics —provides distinguishing details about the part. Function—describes how the part is used in the P3000. Tools Required—lists the tools necessary to remove and replace the part. Removal Procedure—describes the procedure to remove the part. Except where noted, replace the part by reversing the removal procedure.


6 -1

ATL P3000 Series Field Service Manual Turning On and Off the P3000

Turning On and Off the P3000 To turn on the library: Step

Action

Note:

If there is one AC distribution assembly in the P3000, there is only one AC power cord. If there are two AC distribution assemblies in the P3000, there are two AC power cords.

1

Confirm the library power cord(s) are connected to facility power.

2

Locate the AC power distribution assembly (or assemblies) in the rear lower left corner of the cabinet (behind the rear left tape drive access door).

3

Turn on CB-1 at the top of the AC power distribution assembly (or assemblies, if two are present).

4

Locate the on/off switch sliding panel on the right front door just below the GUI.

5

Slide the on/off switch panel open.

6

Turn on the library on/off switch (see figure 6-1).

7

Reverse the above procedure to turn off the library.

Figure 6-1 P3000 On/Off Switch

On/off switch

6-2


6

Chapter 6 FRU Removal and Replacement Procedures Securing the Vertical Carriage

Securing the Vertical Carriage

6

Some FRU removal procedures include securing the vertical carriage near eye-level. To secure the vertical carriage anywhere above the base of the cabinet use the following procedure: Step

Action

1

Turn off the library.

2

Open the front doors.

Note:

To manually raise the vertical carriage push up from underneath the vertical carriage baseplate directly behind the rotary sensor cable strain relief and in front of the front vertical rail.

3

Manually raise the vertical carriage to the desired position.

4

To hold the vertical carriage, squeeze the two sides of the vertical belt together, with the belt cogs interleaved, and secure them with a tie-wrap (see figure 6-2).

Figure 6-2 Securing the Vertical Carriage

Push up here to manually raise the vertical carriage.

Vertical belt Tie-wrap


6-3

ATL P3000 Series Field Service Manual DLT7000 Tape Drive

DLT7000 Tape Drive Packaged PN

6311720-01

Part Number

6310202-02

Location

• column 0 from top - drives 0 through 7 • column 1 from top - drives 8 through 15 • access for hot-swap through rear access doors

Characteristics

• hot-swap capable • 1/2 in. cartridge tape drive • 5 MB/sec native transfer rate • 35 GB native capacity • 5.25 in. form factor

Function

• writes data to and reads data from DLT cartridges

Required Tools

• •

6

5/32 in. hex key flat blade screwdriver

Removal Procedure Step

Action

1

Open the rear tape drive access door (see figure 6-3).

2

Identify the tape drive to be replaced.

3

Raise the tape drive hot-swap sensor lever.

4

Loosen the two captive screws at the bottom left and bottom right corner of the tape drive module.

5

Pull on the tape drive module handle to remove the module from the library.

Note:

6-4

6

After installing the replacement drive assembly be sure to lower the hotswap sensor lever.


6

Chapter 6 FRU Removal and Replacement Procedures DLT7000 Tape Drive Figure 6-3 DLT7000 Tape Drive

Tape drive access door

Tape drive module handle Hot-swap sensor lever

D r i v e 8 D r i v e 9 D r i v e 1 0 D r i v e 1 D r 1 i v e 1 2 D r i v e 1 3 D r i v e 1 4 D r i v e 1 5

Captive screw

Column 1

D r i v e 0 D r i v e 1 D r i v e 2 D r i v e 3 D r i v e 4 D r i v e 5 D r i v e 6 D r i v e 7

Column 0

ATL ATL Products Confidential - for use by b y ATL Products Authorized Service Providers only

6-5

ATL P3000 Series Field Service Manual Power Supply

Power Supply Packaged PN

6311722-02

Part Number

6310789-02

6

• There are 8 power supply bays inside a swing-out power Location

•

supply module at the rear center of the cabinet. Libraries are shipped with 4, 5, or 8 power supplies installed.

Characteristics

• hot-swap capable • input rating: 100-240 VAC / 50-60 Hz / 7A • output rating: +5 VDC - 50A / +12 VDC - 15A • 400 Watts total output power • 12 x 5 x 2.5 in. (30.5 x 12.7 x 6.35 cm) enclosure

Function

• provides +5 VDC for electronic PWAs • provides +12 VDC for library motors

Required Tools

•

flat blade screwdriver


Action

1

Open and remove the rear center access door (see figure 6-4). 6-4).

2

Loosen the two captive screws at the top left and top right of the power supply rack assembly.

3

Slowly swing the top of the power supply rack out of the cabinet until it rests against the rack stops.

4

Determine which power supply is to be replaced, and turn off its power switch.

5

Loosen the two captive screws that secure the power supply in the rack.

6

Pull on the power supply handle to remove the power supply from the rack.

Note:

6-6

6

After installing the replacement power supply be sure to turn its power switch on.


6

Chapter 6 FRU Removal and Replacement Procedures Power Supply Figure 6-4 Power Supply Supply Power supply

Power supply rack assembly Captive screw

Center access door


6-7

ATL P3000 Series Field Service Manual Power Supply Rack Assembly

Power Supply Rack Assembly Packaged PN

6311723-01

Part Number

6310850-01

Location

• rear center of cabinet

Characteristics

• hinged at base, tilts out from top • 8 power supply bays • 5.5 x 21 x 15.5 in. (14 x 53 x 39.37cm) silver box

Function

• holds 8 power supplies • provides VAC connection to DC power supplies • connects power supplies to DC voltage output bus

Required Tools

• • • •

6

5/32 in. allen wrench flat blade screwdriver #1 Phillips screwdriver #3 Phillips screwdriver


Action

Warning: This unit may be provided with two AC power distribution units and two power cords. If two AC power distribution units are present, disconnect both power cords before servicing.

1

Turn off the library power, and disconnect the AC power cord(s).

2

Open and remove the rear center access door (see figure 6-5).

3

Loosen the two captive screws at the top left and top right of the power supply rack assembly.

4

Slowly swing the top of the power supply rack out of the cabinet until it rests against the rack slide stops.

5

Remove all power supplies from the rack (see page 6-6).

Caution:

6-8

6

Support the rack when removing the 5/32 inch rack slide screws.


6

Chapter 6 FRU Removal and Replacement Procedures Power Supply Rack Assembly

Step

Action

6

Using the 5/32 inch allen wrench, remove the two shoulder screws that secure the rack assembly to the rack slides.

7

Slowly tilt the rack assembly all the way forward until it rests against the cabinet frame.

8

Disconnect the AC power cords attached to the bottom of the rack. (Depending on the power supply configuration, there may be three or four AC power cords.)

9

Remove the four small Phillips screws that secure the lower cover on the rack assembly.

10

Open the lower cover at the base and tilt it all the way forward against the rack assembly.

11

Disconnect the 30-pin multicolored ribbon cable at connector J9 at the left end of the rack assembly.

12

Note the location of the bus cables attached to the DC bus bars.

13

Using a #3 Phillips screwdriver disconnect all of the DC bus cables.

14

Remove the six Phillips screws that secure the rack assembly hinge to the cabinet frame.

15

Remove the rack assembly from the cabinet.

Figure 6-5 Rack Assembly Center access door

Power supply rack assembly


6-9

ATL P3000 Series Field Service Manual AC Distribution Assembly

AC Distribution Assembly Packaged PN

6311724-01

Part Number

6310824-01

Location

• rear lower left corner of cabinet

Characteristics

• one incoming AC connector • three outgoing AC connectors • one 12 VDC bus sensor connector • one remote sense connector • one 2-position 20 amp circuit breaker • one amber power-on indicator • 7 x 7 x 6 in. (17.78 x 17.78 x 15.24 cm) metal box • connects to incoming power and provides VAC to the

Function

power supply rack assembly

Required Tools

• • Note:

6

#2 Phillips screwdriver #1 Phillips screwdriver

Depending on the library configuration, there may be one AC distribution assembly or two AC distribution assemblies mounted side-by-side. The procedure below describes the removal of both assemblies.


Action

Warning: This unit may be provided with two AC power distribution units and two power cords. If two AC power distribution units are present, disconnect both power cords before servicing.

6-10

6

1

Turn off the library power and disconnect both AC power cords.

2

Open and remove the rear center access door.

3

Open and remove both rear tape drive access doors.


6

Chapter 6 FRU Removal and Replacement Procedures AC Distribution Assembly

Step

Action

4

Remove the 19 screws that secure the rear panel to t he cabinet frame and remove the rear panel.

5

Locate the two AC distribution assemblies in the lower left corner of the cabinet (see figure 6-6).

6

Disconnect the main (incoming) AC power cord from each assembly.

7

Disconnect the remote sense cable from each assembly.

8

Disconnect the 12V DC bus cable from each assembly.

9

Disconnect the (outgoing) AC power cords at J1, J2, and J3 from each assembly.

10

Remove the four Phillips screws that secure the AC distribution assembly mounting plate to the cabinet frame.

11

Remove the eight Phillips screws that secure the mounting plate to the two AC distribution assemblies.

12

Remove the mounting plate from the cabinet.

13

Lift and remove the right-side AC distribution assembly from the cabinet.

14

Slide the left-side AC distribution assembly to the right, then up and out of the cabinet.

Figure 6-6 AC Distribution Assembly Mounting plate AC distribution assemblies


6-11

ATL P3000 Series Field Service Manual Fan Module

Fan Module Packaged PN

6311725-01 (redundant) - 6311725-02 (non-redundant)

Part Number

6310826-01 (redundant) - 6310826-02 (non-redundant)

Location

• across the top rear of the library

Characteristics

• hot-swap capable • contains one or two 12 VDC 220 C FM exhaust fans • 4.06 x 7.31 x 12.94 in. (10.31 x 18.57 x 32.87 cm) box • provides cooling for tape drive, electronics, and s torage

Function

array

Required Tools

•

6

flat blade screwdriver


6-12

6

Action

1

Loosen the two captive screws at the left and right edge of the fan module (see figure 6-7).

2

Pull on the handle to remove the fan module from the library cabinet.


6

Chapter 6 FRU Removal and Replacement Procedures Fan Module Figure 6-7 Fan Module

Fan module

Captive screws


6-13

ATL P3000 Series Field Service Manual Robotics Controller PWA

Robotics Controller PWA Packaged PN

6311726-01

Part Number

6221741-01

Location

• connects to J5 and J6 of the robotics backplane

6

• contains Motorola 132-pin 68332 20 MHz microprocessor (U1)

Characteristics

• contains Dallas 64K nonvolatile SRAM (U2) with a •

lithium battery 4.20 x 7.60 in. (10.67 x 19.30 cm) PWA

• responds to RS-232 commands from a host computer to Function

control and track movement of cartridges within the library

Required Tools

• • •

6

5/32 in. allen wrench #2 Phillips screwdriver #1 Phillips screwdriver

Warning: Dallas SRAM U2 on the robotics controller contains a lithium battery. See the lithium battery statement on page v.


6-14

Action

1


2

Open the rear center access door.

3

Remove the six Phillips screws that secure the cover over the electronics bay, and remove the cover (see figure 6-8).

4

Locate the robotics controller PWA at J5/J6 of the backplane.

5

If present, disconnect the RS-232 cables at connectors J2 and J3 at the left edge of the robotics controller PWA.

6

Remove the small Phillips screw that secures the robotics controller PWA in the electronics bay.

7

Remove the robotics controller PWA.


6

Chapter 6 FRU Removal and Replacement Procedures Robotics Controller PWA Figure 6-8 Robotics Controller PWA

Robotics controller Center access door Electronics bay cover


6-15

ATL P3000 Series Field Service Manual Actuator Driver PWA

Actuator Driver PWA Packaged PN

6311728-01

Part Number

6220310-22

6

Two identical actuator driver PWAs are present:

• AD0 connects to J3 and J4 of robotics backplane • AD1 connects to J1 and J2 of robotics backplane

Location

Characteristics

• contains Xilinx 208-pin FPGA (U48) • 4.20 x 7.60 in. (10.67 x 19.30 cm) PWA

Function

• AD0 at J3/J4: drives x-axis, rotary, extension, and gripper • AD1 at J1/J2: drives y-axis and load port

Required Tools

• • •

5/32 in. hex key #2 Phillips screwdriver #1 Phillips screwdriver


Action

1


2


3

Remove the six Phillips screws that secure the cover over the electronics bay, and remove the cover.

4

Remove the robotics controller PWA (see figure 6-9).

5

Disconnect the flat flex ribbon cable at connector J21 on the robotics backplane (just below the robotics controller connectors, and just above actuator driver AD0 connectors).

6

Locate the actuator driver PWA at J3/J4 or J1/J2 of the backplane.

7

Remove the small screw that secures the actuator driver PWA in the electronics bay.

8

Remove the actuator driver PWA.

Note:

6-16

6

During reinstallation connect the flat flex ribbon cable with the connector pin side facing down.


6

Chapter 6 FRU Removal and Replacement Procedures Actuator Driver PWA Figure 6-9 Actuator Driver PWA Center access door Actuator driver PWAs

Electronics bay cover


6-17

ATL P3000 Series Field Service Manual DC-DC Converter PWA

DC-DC Converter PWA Packaged PN

6311727-01

Part Number

6310495-01

6

Two identical DC-DC converter PWAs are present:

• DC0—connects to J41, J42, and J43 of the robotics backplane • DC1—connects to J44, J45, and J46 of the robotics backplane

Location

Characteristics

• contains three 9-pin connectors • 4.83 x 5.00 in. (12.27 x 12.70cm) PWA • DC0—drives the horizontal, rotary, extension, and gripper motors • DC1—drives the vertical and load port motors

Function

Required Tools

• • •


Removal Procedure for DC0 Step

6-18

6

Action

1


2


3


4

Locate the DC-DC converter PWA on the robotics backplane at connectors J41/J42/J43.

5

Disconnect the DC-DC converter PWA from its respective connectors.

6

Remove the DC-DC converter PWA from the cabinet.


6

Chapter 6 FRU Removal and Replacement Procedures DC-DC Converter PWA

Removal Procedure for DC1 Step

Action

1


2


3

Remove the six Phillips screws that secure the cover over the electronics bay, and remove the cover.

4

Remove DC-DC converter PWA DC0 (see page 6-18).

5

Disconnect the flat flex ribbon cable at connector J22 on the robotics backplane. (J22 is located in between the DC0 and DC1 connectors.)

6

Locate the DC-DC converter PWA on the robotics backplane at connectors J44/J45/J46.

7

Disconnect the DC-DC converter PWA from its respective connectors.

8

Remove the DC-DC converter PWA from the cabinet.

Note:

Figure 6-10 DC-DC Converter PWAs

6

During reinstallation connect the flat flex ribbon cable with the connector pin side facing down.

DC-DC converter PWAs Electronics bay cover


6-19

ATL P3000 Series Field Service Manual SCSI Communication PWA

SCSI Communication PWA Packaged PN

6311729-01

Part Number

0515025

Location

• connects to J10 of robotics backplane

Characteristics

• differential SCSI bus adapter • 3.25 x 5.00 in. (8.25 x 12.7 cm) PWA

Function

• provides a differential SCSI interface to the host computer

Required Tools

• •

6

#2 Phillips screwdriver #1 Phillips screwdriver


6-20

6

Action

1


2


3


4

Locate the SCSI Communication PWA at J10 of the backplane.

5

Disconnect the SCSI ribbon cable from connector J3 at the left end of the PWA.

6

Remove the small Phillips screw that secures the SC SI Communication PWA in the electronics bay.

7

Remove the SCSI Communication PWA.


6

Chapter 6 FRU Removal and Replacement Procedures SCSI Communication PWA Figure 6-11 SCSI Communication PWA SCSI communication PWA

Electronics bay cover


6-21

ATL P3000 Series Field Service Manual Robotics Backplane PWA

Robotics Backplane PWA Packaged PN

6311730-02

Part Number

6310520-03

6

• mounts on rear wall of electronics bay at rear center of

Location

cabinet

Characteristics

• contains 16 cable connectors • contains 17 board sockets • contains 3 replaceable fuses • 13.00 x 13.85 inch (33.02 x 35.18 cm) PWA • provides power and sockets for the robotics controller,

Function

•

actuator drivers, DC-DC converters, and SCSI controller boards serves as an interconnect for cables that provide power and logic signals to all robotics components in the library

Required Tools

• • •



6-22

6

Action

1


2


3


4

Remove the SCSI communication PWA (see page 6-20).

5

Remove the robotics controller PWA (see page 6-14).

6

Remove both actuator driver PWAs (see page 6-16).

7

Remove both DC-DC converter PWAs (see page 6-18).

8

Make note of all cable locations, then disconnect all cables form their respective connectors.


6

Chapter 6 FRU Removal and Replacement Procedures Robotics Backplane PWA 6

Step 9

10

Note:

Action Remove 16 Phillips screws that secure the robotics backplane PWA to the cabinet frame. Remove the robotics backplane PWA from the cabinet. During reinstallation connect all flat flex ribbon cables with the connector pin side facing down.

Figure 6-12 Robotics Backplane PWA Robotics backplane SCSI communication Robotics controller Electronics bay cover

Actuator drivers DC-DC converters


6-23

ATL P3000 Series Field Service Manual GUI Assembly

GUI Assembly Packaged PN

6311731-01

Part Number

6310827-01

Location

• right front door

Characteristics

• 4.76 x 3.58 in. (12.09 x 9.09 cm) display panel • provides user interface for controlling the library

Function

operation

Required Tools

•

6

5/16 in. nut driver


6-24

6

Action

1


2

Open the right front door.

3

Using a 5/16 in. nut driver, remove the GUI assembly cable clamp (see figure 6-13).

4

Disconnect the ribbon cable at connector at J2.

5

Using a 5/16 in. nut driver remove the four nuts at the corners of the GUI assembly.

6

Remove the GUI assembly from the cabinet.


6

Chapter 6 FRU Removal and Replacement Procedures GUI Assembly Figure 6-13 GUI Assembly

GUI assembly Cable clamp

Right front door (inside view)


6-25

ATL P3000 Series Field Service Manual Extension Axis Assembly

Extension Axis Assembly Packaged PN

6311732-01

Part Number

6311048-01

Location

• mounts on top of the rotary axis

6

• contains extension motor which drives gripper forward Characteristics

and backward

• contains gripper motor which opens and closes the gripper jaw

• grips a single cartridge at a time to move cartridges from

Function

one location to another within the library

Required Tools

•

Phillips screwdriver


6-26

6

Action

1


2


3

Raise the vertical carriage to just below eye-level.

4


5

Rotate the extension axis (see figure 6-14) so that the ZIF connector at J1 of the extension axis PWA is facing the front of the cabinet (the gripper jaw will face the rear).

6

Remove the four screws that secure the y-axis interconnect PWA ESD shield in place, and remove the shield (see figure 6-19 on page 6-37).

7

Disconnect the 12-conductor flat white cable from ZIF connector J4 on the y-axis interconnect PWA (located on the front near the top right corner).

8

Disconnect the 20-conductor flat white cable from connector J6 on the y-axis interconnect PWA (located on the back at the top).


6

Chapter 6 FRU Removal and Replacement Procedures Extension Axis Assembly

Step 9

Figure 6-14 Extension Axis Assembly

Action Remove the cable strain relief that secures the two flat white cables to the vertical carriage frame, and pull the 12-conductor cable through the 3/4 in. wide slot in the y-axis interconnect PWA.

10

Rotate the extension axis so the gripper jaws are facing forward. (The extension axis drive motor will be at the front - see figure 6-14).

11

Disconnect the extension axis drive motor encoder cable from J3 of the extension interconnect PWA. (The encoder cable is a 10-conductor cable that goes through a hole in the bottom of the extension axis mounting plate and connects to J3 of the extension axis interconnect PWA.)

12

Remove the 4 large Phillips mounting screws near the 4 corners of the extension axis assembly.

13

Remove the extension axis assembly.

Mounting screws Upper gripper jaw Extension axis assembly

Extension axis drive motor


6-27

ATL P3000 Series Field Service Manual X-Axis Stepper Motor

X-Axis Stepper Motor Packaged PN

6311733-01

Part Number

6310903-01

Location

• lower, left corner of the library

Characteristics

• 11 amp stepper motor • 9-conductor cable harness • 3.38 x 3.38 in. (8.59 x 8.59 cm) motor • engages the x-axis belt to provide horizontal drive to the

Function

vertical carriage

Required Tools

•

6

3/16 in. allen wrench


6-28

6

Action

1


2


3

Loosen the horizontal drive belt (see page 4-9).

4

Open the rear right tape drive access door and locate the x-axis drive motor at the base of the cabinet.

5

Using the 3/16 inch allen wrench, remove the four x-axis motor mounting screws (see figure 6-15).

6

Disconnect the 9-pin motor cable connector.

7

Disconnect the 10-pin motor encoder cable connector.

8

Remove the x-axis motor from the cabinet.


6

Chapter 6 FRU Removal and Replacement Procedures X-Axis Stepper Motor Figure 6-15 X-Axis Stepper Motor

Mounting screws X-axis stepper motor


6-29

ATL P3000 Series Field Service Manual Y-Axis Stepper Motor

Y-Axis Stepper Motor Packaged PN

6311733-01

Part Number

6310903-01

Location

• mounts at base of vertical carriage assembly

Characteristics

• 11 amp stepper motor • 9-conductor cable harness • 3.38 x 3.38 in. (8.59 x 8.59 cm) motor • engages the y-axis belt to provide vertical drive to the

Function

vertical carriage

Required Tools

• •

6

3/16 in. allen wrench small wire cutters


6-30

6

Action

1


2


3

Loosen the vertical belt (see page 4-7).

4

Cut the cable tie that secures the y-axis motor cable to the vertical carriage.

5

Disconnect the y-axis motor cable from J5 of the x-carriage interconnect PWA (see figure 6-16).

6

Disconnect the y-axis motor encoder cable from J6 of the x-carriage interconnect PWA.

7

Using the 3/16 inch allen wrench remove the four y-axis motor mounting screws

8

Remove the y-axis motor from the cabinet.


6

Chapter 6 FRU Removal and Replacement Procedures Y-Axis Stepper Motor Figure 6-16 Y-Axis Stepper Motor

X-carriage interconnect Y-axis stepper motor Mounting screws


6-31

ATL P3000 Series Field Service Manual Rotary Axis Stepper Motor

Rotary Axis Stepper Motor Packaged PN

6311734-01

Part Number

6310762-01

Location

• mounts to bottom of vertical carriage baseplate

Characteristics

• 2 phase / 2 amp stepper motor • 5-conductor cable harness • 2.20 x 2.20 in. (5.59 x 5.59 cm) motor • drives the rotary axis to spin the extension axis to the

Function

front or rear of the cabinet

Required Tools

• •

6

5/32 in. allen wrench 9/64 in. allen wrench


6-32

6

Action

1


2


3

Raise the vertical carriage above eye-level.

4

To hold the vertical carriage in position squeeze the two sides of the vertical belt together, with the belt cogs interleaved, and secure them with a tie-wrap (see page 6-3).

5

Disconnect the 4-conductor motor cable from J6 of the y-axis interconnect PWA.

6

Remove the ribbon cable from the strain-relief that is attached to the rotary axis motor.

7

Using the 9/64 inch allen wrench remove the four socket head mounting screws that secure the rotary axis motor to the baseplate (see figure 6-17).

8

Remove the rotary axis motor.


6

Chapter 6 FRU Removal and Replacement Procedures Rotary Axis Stepper Motor Figure 6-17 Rotary Axis Stepper Motor

Rotary axis motor

Mounting screws


6-33

ATL P3000 Series Field Service Manual X-Carriage Interconnect PWA

X-Carriage Interconnect PWA Packaged PN

6311735-01

Part Number

6310425-01

6

• mounts to rear of horizontal carriage, at the base of the

Location

cabinet, behind the horizontal rail

Characteristics

• contains 7 cable connectors • 5.00 x 3.25 in. (12.7 x 8.25 cm) PWA serves as a cable interconnect between the robotics backplane and the:

• y-axis stepper motor • y-axis stepper motor encoder • x-axis home sensor

Function

Required Tools

• •

#1 Phillips screwdriver 1/4 in. nut driver


6-34

6

Action

1


2


3


4


5

Remove the four Phillips screws at the four corners of the x-carriage interconnect PWA (see figure 6-18).

6

Remove the ESD shield.

7

Disconnect the four umbilical cables from their respective connectors on the x-carriage interconnect PWA.

8

Disconnect the 4-conductor cable at J7 of the x-carriage interconnect PWA.


6

Chapter 6 FRU Removal and Replacement Procedures X-Carriage Interconnect PWA 6

Step 9

Figure 6-18 X-Carriage Interconnect PWA

Action Remove the three standoffs at the corners of the x-carriage interconnect PWA.

10

Remove the umbilical cable strain relief from the x-carriage interconnect PWA. (Leave the umbilical cables clamped to the strain relief).

11

Remove the x-carriage interconnect PWA.

Phillips screws

ESD shield Cable strain relief Standoffs

X-carriage interconnect PWA


6-35

ATL P3000 Series Field Service Manual Y-Axis Interconnect PWA

Y-Axis Interconnect PWA

Packaged PN

6311736-01

Part Number

6310530-01

Location

• mounts on the right side of the vertical carriage

Characteristics

• contains 6 cable connectors • includes the y-axis home sensor • 8.50 x 4.75 in. (21.59 x 12.06 cm) PWA

6

serves as a cable interconnect between the robotics backplane and the:

• extension interconnect PWA • gripper interconnect PWA • rotary stepper motor • rotary home/limit sensor PWA

Function

Required Tools

• •

Phillips screwdriver 1/4 in. nut driver


6-36

6

Action

1


2

Open the front door.

3


4

To hold the vertical carriage in position squeeze the two sides of the vertical belt together, with the belt cogs interleaved, and secure them with a tie-wrap (see page 6-3).

5

Remove the four screws that secure the y-axis interconnect PWA ESD shield in place, and remove the shield (see figure 6-19).

6

Unhook the vertical cable strain relief.

7

Disconnect the flat ribbon cables at J1 and J2 (front of PWA).

8

Disconnect the 4-conductor cable at J3 (front of PWA).


6

Chapter 6 FRU Removal and Replacement Procedures Y-Axis Interconnect PWA

Step 9

Action Disconnect the 20-conductor cable at J4 (back of PWA).

10

Disconnect the 12-conductor white ribbon cable at J5 (back of PWA), and gently push it through its mounting slot in the PWA.

11

Disconnect the 10-conductor ribbon cable at J6 (back of PWA).

12

Remove the four 1/4 in. standoffs and one Phillips screw that secure the y-axis interconnect PWA to the vertical carriage.

13

Remove the y-axis interconnect PWA.

Caution:

During reinstallation, reconnect cables carefully to prevent damage to the connectors.

Figure 6-19 Y-Axis Interconnect PWA

Screws

Standoffs ESD shield Y-axis interconnect PWA


6-37

ATL P3000 Series Field Service Manual Rotary Axis Sensor PWA

Rotary Axis Sensor PWA Packaged PN

6311737-01

Part Number

6310470-01

Location

• mounts to front of vertical carriage baseplate

Characteristics

• contains rotary home sensor • contains rotary limit sensor • 1.5 x 1.5 in. (3.81 x 3.81 cm) PWA

Function

• reports position of rotary axis

Required Tools

•

6

#2 Phillips screwdriver


6-38

6

Action

1


2


3

Raise the vertical carriage to eye-level.

4


5

Disconnect the multi-colored 10-conductor ribbon cable at J1.

6

Remove the two Phillips screws that secure the rotary axis sensor PWA to the vertical carriage (see figure 6-20).

7

Remove the rotary axis sensor PWA.


6

Chapter 6 FRU Removal and Replacement Procedures Rotary Axis Sensor PWA Figure 6-20 Rotary Axis Sensor PWA

Phillips screws

Rotary axis sensor PWA


6-39

ATL P3000 Series Field Service Manual Drive Tray PWA

Drive Tray PWA

Packaged PN

6311739-01 (column 1) / 6311739-02 (column 0)

Part Number

6310390-01 (column 1) / 6310400-01 (column 0)

6

• A column 1 drive tray PWA is mounted underneath each Location

•

Characteristics

tape drive bay on the left side of the cabinet (when viewed from the rear of the cabinet). A column 0 drive tray PWA is mounted underneath each tape drive bay on the right side of the cabinet (when viewed from the rear of the cabinet).

• contains two connectors • 6.90 x 5.25 in. (17.53 x 13.34 cm) PWA • serves as an interconnect between the drive sideboard

Function

PWA and the tape drive assembly

Required Tools

• •

flat blade screwdriver #1 Phillips screwdriver

Removal Procedure

Step

6-40

6

Action

1


2

Remove the associated tape drive assembly (see page 6-4).

3

Remove the tape drive assembly in the bay below the associated tape drive.

4

Remove the associated sideboard PWA (see page 6-42).

5

Remove four Phillips screws from the floor of the tape drive bay that secure the drive tray PWA to the tape drive bay (see figure 6-21).

6

Remove the drive tray PWA (with insulator and ESD shield) from the cabinet.


6

Chapter 6 FRU Removal and Replacement Procedures Drive Tray PWA Figure 6-21 Drive Tray PWA Mounting screws

Drive sideboard PWA Drive tray PWA Drive assembly Drive assembly

Insulator ESD shield Column 1

Column 0


6-41

ATL P3000 Series Field Service Manual Drive Sideboard PWA

Drive Sideboard PWA Packaged PN

6311738-03 (column 1) / 6311738-04 (column 0)

Part Number

6310430-02(column 1) / 6310440-02 (column 0)

6

• A column 1 drive sideboard PWA is mounted to the left of Location

•

Characteristics

each tape drive bay on the left side of the cabinet (viewed from the rear of the cabinet). A column 0 drive sideboard PWA is mounted to the right of each tape drive bay on the right side of the cabinet (viewed from the rear of the cabinet).

• contains five connectors • contains the drive bay rotary switch • 5.30 x 3.29 (13.46 x 8.36 cm) PWA • serves as an interconnect between the drive tray PWA and

Function

the internal cabling

Required Tools

• •

flat blade screwdriver #1 Phillips screwdriver

Removal Procedure

Step

6-42

6

Action

1


2

Open the rear tape drive access door.

3

Remove the associated tape drive (see page 6-4).

4

Disconnect the SCSI cables at connector J3 and J4 near the front of the drive sideboard PWA (see figure 6-22).

5

Disconnect the 30-conductor multi-colored ribbon cable from J5 near the back of the drive sideboard PWA.

6

Disconnect the 4-conductor power cable from J1 at the back of the drive sideboard PWA.

7

Remove four small Phillips mounting screws from inside the tape drive bay that secure the sideboard PWA in place.

8

Remove the sideboard PWA by disconnecting J2 at its base from the drive tray PWA.


6

Chapter 6 FRU Removal and Replacement Procedures Drive Sideboard PWA Figure 6-22 Drive Sideboard PWA Mounting screws Drive sideboard PWA

Drive assembly

Column 1

Note:

Table 6-1 Drive Bay Rotary Switch Settings

Column 0

The drive bay rotary switch (see figure 6-23) on the drive sideboard PWA identifies the physical location of the sideboard PWA within the library. This switch does not set the drive SCSI IDs. Drive SCSI IDs are set through the GUI panel. When installing a new drive sideboard PWA set the drive bay rotary switch as shown in table 6-1.

Drive Bay

Top

2nd

3rd

4th

5th

6th

7th

Bottom

Column 0

0

1

2

3

4

5

6

7

Column 1

8

9

A

B

C

D

E

F

Figure 6-23 Drive Bay Rotary Switch Drive sideboard PWA


6-43

ATL P3000 Series Field Service Manual Vertical Belt

Vertical Belt Packaged PN

6311742-02

Part Number

0645120

Location

• inside vertical rails from top to bottom of cabinet

Characteristics

• 1 in. wide (2.54 cm) • 3/8 in. pitch (0.9525 cm) • engaged by the y-axis stepper motor to drive the vertical

Function

carriage up and down the vertical rails

Required Tools

• •

6

#2 Phillips screwdriver 11/32 in. open end wrench


Action

1


2


Warning:

3

This product contains a Class II laser. Laser light - DO NOT stare into beam. Avoid Exposure - Laser Light is emitted from the bar code scanner.

To gain access to the right-side upper belt clamp screw (see figure 4-1 on page 4-8): a) Disconnect all cables on the back of the y-axis interconnect. b) Remove the ESD shield mounting screws and the ESD shield. c) Remove the Phillips screw near the lower right edge of the y-axis interconnect that secures it to the vertical carriage. d) Remove the Phillips screw that secures the inside y-axis interconnect mounting bracket to the vertical carriage. e) Remove the two Phillips screws that secure the outside y-axis interconnect mounting bracket to the vertical carriage. f) Remove the y-axis interconnect and its mounting brackets from the vertical carriage.

6-44

6


6

Chapter 6 FRU Removal and Replacement Procedures Vertical Belt

Step

Action

4


5

Loosen the two upper belt clamp screws (see figure 6-24).

6


7

Loosen the belt adjustment screw.

8

Remove the end of the belt from under the upper clamp.

9

Loosen the two lower belt clamp screws.

10

Remove the end of the belt from under the lower belt clamp.

11

Remove the belt from the cabinet.

12

To install the replacement belt: a) place two cogs under the lower belt clamp b) route the belt across both pulleys c) cut the belt length so with no tension applied, there are two cogs under the upper belt clamp

13

Adjust the belt tension as described on page 4-6.

Figure 6-24 Vertical Belt

Vertical belt

Lower belt clamp screws

Upper belt clamp screws Adjustment screw Locknut

Laser scanner (see the laser warning on page 6-46)


6-45

ATL P3000 Series Field Service Manual Horizontal Belt

Horizontal Belt Packaged PN

6311742-01

Part Number

0645122

• runs across the bottom of the cabinet, the top of the

Location

cabinet and down the right side of the cabinet

Characteristics

• 1 in wide (2.54 cm) • 3/8 in pitch (0.9525 cm) • engaged by the horizontal axis stepper motor to drive the

Function

horizontal carriage left and right on the horizontal rail

Required Tools

• •

6

#2 Phillips screwdriver 11/32 in. open end wrench


Action

1


2


3

Manually raise the vertical carriage to the middle of the cabinet.

4


5

Note the route of the horizontal belt over the horizontal motor pulley and each of the horizontal idler pulleys.

6

Loosen the two right-side belt clamp screws (see figure 6-25).

7


8

Loosen the belt adjustment screw.

9

Remove the end of the belt from under the right-side clamp.

10

6-46

6

Loosen the two left-side belt clamp screws.


6

Chapter 6 FRU Removal and Replacement Procedures Horizontal Belt

Step

Action

11

Remove the end of the belt from under the left-side belt clamp.

12

Remove the four screws at the top of the horizontal carriage that secure the belt clamp to the horizontal carriage top plate, and remove the belt clamp.

13

Remove the belt from the cabinet.

14

To install the replacement belt: a) place two cogs under the left-side clamp b) route the belt across the motor pulley and all of the idler pulleys (see figure 6-26 on page 6-48) c) cut the belt length so with no tension applied, there are two cogs under the right-side belt clamp.

Figure 6-25 Horizontal Belt

15

Adjust the belt tension as described on page 4-9.

16

Reinstall the belt clamp on the horizontal carriage top plate.

Right-side belt clamp screws Adjustment screw Locknut Left-side belt clamp screws Horizontal belt


6-47

ATL P3000 Series Field Service Manual Horizontal Belt Figure 6-26 Horizontal Belt Routing

Horizontal belt

Horizontal belt

6-48


Chapter 7 Diagnostic Software

7

Chapter 7

Diagnostic Software

7

The P3000 diagnostic software runs on a personal computer (PC) and provides the ability to test individual components and overall operation of the library. This chapter describes:

• • • • • •

installing the diagnostic software on a PC connecting the library to the diagnostic PC starting the diagnostic software the diagnostic software user interface using the diagnostic software exiting the diagnostic software


7 -1

ATL P3000 Series Field Service Manual Installing Diagnostic Software

Installing Diagnostic Software To install the diagnostic software on your PC: Step 1

Insert the diagnostic diskette into floppy disk drive “a.”

2

At the C:\> prompt, type: a:\install installation process.

Note:

Table 7-1 TAPELIB Directory

7-2

Action

. This starts the

The install program creates a directory called TAPELIB on the C drive and copies the files in table 7-1 into the new directory.

File

Description

README.DOC

Contains the latest product information and installation instructions

LIB.BAT

Batch file that invokes the TAPELIB diagnostic program

TAPELIB.EXE

Executable file

TAPELIB.HLP

On-line help file

TAPELIB.MSG

On-line error message data file

TAPELIB.NDX

On-line error message index file

INSTALL.BAT

Installation batch file

PP.TST

Pre-defined test script


7

Chapter 7 Diagnostic Software Connecting the Library to a Diagnostic PC

Connecting the Library to a Diagnostic PC

7

Use the following procedure to connect a P3000 to a diagnostic PC. Step

Figure 7-1 Diagnostic Cable Connection

Action

1

Open the rear center access door on the P3000.

2

Route the RS-232 diagnostic cable through the cable access hole in the bottom of the cabinet and connect it to the 9-pin diagnostic port (J2) on the robotics controller PWA. (Connector J2 is exposed on the left side of the electronics bay.)

3

Connect the other end of the RS-232 cable to the COM port on the diagnostic PC.

Electronics bay (under cover) Diagnostic PC

RS-232 diagnostic cable


7-3

ATL P3000 Series Field Service Manual Starting the Diagnostic Software

Starting the Diagnostic Software Use the following procedure to start the diagnostic software: Step

Action

1

Turn on the library.

2

Press the STANDBY button on the touch panel GUI to switch the library off-line.

3

Set the diagnostic PC in MS-DOS mode.

4

At the DOS prompt type: tapelib /b9600

to bring the diagnostic software up at 9600 baud, using a color monitor, and connected to the diagnostic PC COM port 1. See table 7-2 for additional start-up options.

Table 7-2 Diagnostic Software Start-up Options

Switch

Description

Default Condition

/b9600

run at 9600 baud

2400 baud

/m

using a diagnostic PC with a monochrome monitor.

color monitor

/d

capture all COM port messages in file CAPTURE.TXT.

message capture disabled

/c2

use diagnostic PC COM port 2

use diagnostic PC COM port 1.

Example: tapelib /b9600 /m /d /c2 The above command line brings up the diagnostic user interface (see figure 7-2) at 9600 baud, using a monochrome monitor, with CAPTURE mode enabled, through the PC COM port 2.

Figure 7-2 User Interface

7-4


7

Chapter 7 Diagnostic Software Using the Diagnostic Software

Using the Diagnostic Software

7

The diagnostic software options are described in the following sections in the order in which they appear in the main menu. The listing begins with the user test menu (page 7-6), and ends with the config menu (page 7-12). Figure 7-3 shows the main menu screen and figure 7-4 lists the diagnostic menu structure. An arrow (>) to the right of an option in a pull-down list indicates that a submenu exists. Main Menu

7

There are seven pull-down options in the main menu screen (see figure 7-3). To open a pull-down use the arrow keys to highlight the option, then press the key, or type the underlined letter in the option name and press the key.

Figure 7-3 Main Menu


7-5

ATL P3000 Series Field Service Manual Using the Diagnostic Software Figure 7-4 Menu Structure Main Menu

System Tests

Config

Move Actuators

Loop Mode

Self Test All

Configure System

Exercise Horizontal

Home All

Report System

Exercise Vertical

Horizontal Axis

>

Init Inventory

Exercise Extension

Vertical Axis

>

Init Non-vol RAM

Exercise Gripper

Extension Axis

>

Recovery

Pick/Place All

Gripper

>

Auto Drive Unload >

Report Calibration

Rotary

>

Barcode Retries

>

Bin SysTest

Drive Door

>

Auto Inventory

>

Bin/Drive SysTest

Load Port

>

Exabyte

>

Random SysTest

Unload Tape

No Barcode

>

Random Bin SysTest

Move Cartridges

Clean Tape

>

Random Bin/Drive SysTest

Barcode Cartridges >

Flash Download

>

>

>

Abort Command

Status

User Test

Align/Calibrate

Loop Mode

Actuator Status

Calibrate

Track Mode

Report Statistics

Library SCSI ID

User Input Command

Reset Statistics

Report Lib.SCSI ID

SysTest Info

Drive SCSI ID

System Info

Reset Drive

Error Description

Report Drive

Display Serial #

Bin Position

>

Element Status

Drive Position

>

Load Port Position

>

Note:

User Test Menu

>

An arrow (>) to the right of an option indicates selection of that option will display a submenu.

7

The User Test Menu (see figure 7-5) has the following options:

• Loop Mode—continuously repeat any library command until interrupted with the key or aborted with . • Track Mode—record all command responses to a file specified by the user. If no filename is specified, the default file name is TAPELIB.TXT. • User Input Command —initiates commands using ASCII character strings. This is a development tool, not normally used by field service.

7-6


Chapter 7 Diagnostic Software Using the Diagnostic Software Figure 7-5 User Test Menu

System Tests Menu

7

The System Tests Menu (see figure 7-6) has the following options:

• Loop Mode—continuously repeat any library command until interrupted with the key or aborted with . • Exercise Horizontal—sends the horizontal axis to its home position, then to its limit position, then back to home. • Exercise Vertical—sends the vertical axis to its home position, then to its limit position, then back to home. • Exercise Extension—sends the extension axis to its home position, then to its mid-point position, then back to home. • Exercise Gripper —sends the gripper to the open position, then to the closed position. • Exercise Rotary—sends the rotary axis to the home position, the rotates 180 degrees, then rotates back home.

Caution:

The following tests do not return cartridges to their original locations. Do not run these routines if the customer is sensitive to the position of cartridges within the library.

Caution:

The following tests do not distinguish between data and cleaning cartridges. Remove cleaning cartridges from the P3000 before starting a test that accesses a tape drive.

•

Pick/Place All—picks a cartridge from every storage bin and places it into

a new location. Pick/Place All runs continuously until aborted. To start Pick/Place All, the following is required: • Storage bin 0 must be empty.


7-7

ATL P3000 Series Field Service Manual Using the Diagnostic Software

•

All other storage bins must have a cartridge present.

• Report Calibration—reports the current calibration values for the tape drives, load port, and bin 0. • Bin SysTest —performs a sequential pick/place of all bins. One cycle is complete when each bin has been accessed. • Bin/Drive SysTest —performs a sequential pick/place test between bins and tape drives. One cycle is complete when each bin has been accessed. • Random SysTest —performs an initial sequential pick/place to every bin, then performs a random pick/place test between bins and tape drives. One cycle is complete when each bin as been randomly accessed. • Random Bin SysTest —performs an initial sequential pick/place to every bin, then performs a random pick/place test of all bins. One cycle is complete when each bin has been randomly accessed. • Random Bin/Drive SysTest —performs an initial sequential pick/place to every bin, then performs a random pick/place test between bins and tape drives. This test differs from Random SysTest because it does not move tapes between bins (during the random cycle). One cycle is complete when each bin has been randomly accessed. • Abort Command —will abort the command in progress. Figure 7-6 System Tests Menu

Status Menu

7

The Status Menu (see figure 7-7) has the following options: • Actuator Status—reports the position in the return status window of each of the five actuators (vertical, horizontal, rotary, extension, and gripper) in the library.

• Report Statistics—displays the library statistics including: • power on hours (POH)

7-8



• • • • •

command execution time number of picks (bins and drives) number of places (bins and drives) number of actuations (each axis) number of operational retries

• Reset Statistics—resets the statistical table. This option is a development tool and requires a password. It is not expected to be used by field service. • System Test Info—reports pick and place information (in the return status window) related to the most recent test run. • System Info—reports the following information in the return status window • vendor ID • product ID • library model number • firmware revision • Error Description—will display the description of a specified error code. • Display Serial Number —prompts the user to enter the library serial number, then displays that serial number next to the date at the top of the screen. • Element Status—will display the status of a selected bin, drive, load port, or gripper. Figure 7-7 Status Menu

Move Actuators Menu

7

The Move Actuators Menu (see figure 7-8) has the following options: • Self Test All—sends a short electrical pulse to each actuator (vertical, horizontal, rotary, extension, and gripper), and reads the sensor information from each actuator to confirm that actuators and sensors are responding properly.

• Home All—sends all actuators to their respective home positions. • Horizontal Axis—opens a submenu with the options: • Self Test—performs a horizontal axis self test


7-9


• • •

Home—sends the horizontal axis to the home position Move to Bin—moves the horizontal axis to a specified bin Move to Load Port—moves the horizontal axis a specified load port bin • Move to Drive—moves the horizontal axis to a specified tape drive • Move to Position—moves the horizontal axis to a specified position • Vertical Axis—opens a submenu with the options: • Self Test—performs a vertical axis self test • Home—sends the vertical axis to the home position • Move to Bin—moves the vertical axis to a specified bin • Move to Load Port—moves the vertical axis to a specified load port bin • Move to Drive—moves the vertical axis to a specified tape drive • Move to Position—moves the vertical axis to a specified position • Extension Axis—opens a submenu with the options: • Self Test—performs an extension axis self test • Home—sends the extension axis to the home position • Move to Bin—moves the extension axis to a specified bin • Move to Load Port—moves the extension axis to a specified load port bin • Move to Drive—moves the extension axis to a specified tape drive • Move to Position—moves the extension axis to a specified position •

•

•

• •

7-10

Gripper —opens a submenu with

the options: • Self Test—performs a gripper self test • Home—sends the gripper to the home position • Open—opens the gripper jaws • Close—closes the gripper jaws Rotary—opens a submenu with the options: • Self Test—performs a rotary axis self test • Home—sends the rotary axis to the home position • Front—rotates the axis to face front • Back—rotates the axis to face back Drive Door —opens a submenu with the options: • Self Test—performs a self test on a specified tape drive door • Home—sends a specified tape drive door to the home position • Open—opens a specified tape drive door • Close—closes a specified tape drive door Load Port —opens a submenu with the option to lock or unlock the load port Unload Tape—unloads the tape from a specified tape drive



• Move Cartridges —opens a submenu with the options: • Pick from Bin—picks a cartridge from a specified storage bin • Pick from Load Port—picks a cartridge from a specified load port bin • Pick from Drive—picks a cartridge from a specified tape drive • Place into Bin—places a cartridge into a specified bin • Place into Load Port—places a cartridge into a specified load port bin • Place into Drive—places a cartridge into a specified tape drive • Barcode Cartridges—opens a submenu with the options: • Barcode - Bin—reads the cartridge label at a specified bin • Barcode - Load Port—reads the cartridge label at a specified load port bin • Barcode - Drive—reads the cartridge label at a specified tape drive Figure 7-8 Move Actuators Menu

Align/Calibrate Menu

7

The Align/Calibrate Menu (see figure 7-9) has the following options: • Calibrate—opens a submenu with the options: • All—autocalibrate all, (bins, tape drives, and load port bins) • Bin—autocalibrate bins • Drive—autocalibrate tape drives • Load Port—autocalibrate load port bins • Service—autocalibrate all and save the target locations as a baseline for all subsequent calibration procedures • Library SCSI ID—sets the desired library SCSI ID • Report Lib. SCSI ID —displays the current library SCSI ID • Drive SCSI ID—sets the desired SCSI ID for each tape drive in the library. Use the Reset Drive command (below) immediately after setting a new drive SCSI ID to make the new ID setting effective. • Reset Drive—use immediately after the Drive SCSI ID command to make the new SCSI ID setting effective. • Report Drive—displays the following data for a selected drive:


7-11


• • • • • • • • • • • •

Drive type: Drive microcode revision number: No SCSI ID has been set (Y or N): Cartridge present (Y or N): Drive hardware error (Y or N): Cleaning required (Y or N): Compression enabled (Y or N): Cartridge write protected (Y or N): Handle OK to operate (Y or N): Drive SCSI ID number: Tape format: Tape motion:

• Bin Position—reports or change the vertical, horizontal, or extension calibration values for all bins. • Drive Position —reports or change the vertical, horizontal, or extension calibration values for a specified tape drive. • Load Port Position—reports or change the vertical, horizontal, or extension calibration values for a specified load port bin. Figure 7-9 Align/Calibrate Menu

Config Menu

7

Note:

7-12

The Config Menu (see figure 7-10) has the following options: • Configure System—to set the library configuration, enter: • Library model number: • Number of tape drives (1-16): • Number of bins: • Library SCSI ID: After setting a new library SCSI ID, cycle power on the library to make the new SCSI ID effective.



• Report System—displays the current library configuration. • Init Inventory—scans all bins, tape drives, and load port bins and saves the cartridge inventory data in memory. • Init Non-vol RAM —resets the robotics controller NVRAM where library configuration and calibration information is stored. • Recovery—opens a submenu with the options: • Enable—library retries low-level commands if an error occurs • Disable—library does not retry low-level commands • Report—displays the current Recovery setting • Auto Drive Unload —opens a submenu with the options: • Enable—automatically unloads the tape drive when a “pick from drive” command is issued • Disable—turns off automatic unload of the tape drive when a “pick from drive” command is issued. • Report—displays the current Auto Drive Unload setting. • Barcode Retries—opens a submenu with the options: • Number of Retries—sets the number (1 to 8) of barcode read retries during inventory. • Report—displays the current Barcode Retries setting • Auto Inventory—opens a submenu with the options: • Enable—on power-up, performs an inventory process • Disable—does not perform an inventory on power-up • Report—displays the current Auto Inventory setting • No Barcode—opens a submenu with the options: • Enable—library does not use the barcode scanner • Disable—library does use the barcode scanner • Report—displays the current No Barcode setting • Clean Tape—opens a submenu with the options: • Enable Clean Tape—turns on the drive auto cleaning function • Disable Clean Tape—turns off the drive auto cleaning function • Report Clean Tape—displays the autoclean report • Initialize Clean Data—resets the autoclean data


7-13

ATL P3000 Series Field Service Manual Using the Diagnostic Software Figure 7-10 Config Menu

•

Flash Download —use to download new revision firmware to the library

robotics controller (see figure 7-11). The new firmware file must first be copied into the diagnostic directory. To perform a flash download: Step

Action

1

Copy the new revision firmware to the diagnostic directory (tapelib).

2

Select the Config / Flash Download option.

3

In the dialog box that is displayed, highlight the desired new firmware file (file copied to the tapelib directory in step 1) and press the ENTER key.

4

A WARNING! box is displayed. Select Y at the prompt and press the key.

5

Wait 15-20 minutes until FLASH DOWNLOAD COMPLETE is displayed.

6

Cycle the power on the library to activate the new firmware.

7

If the flash download is interrupted or fails for any reason: 1 Restart the diagnostic software. 2 Repeat steps 2 through 6. 3 After flash download completes successfully check the library configuration (see page 7-12).

Note:

7-14

The flash download procedure will work even if the diagnostics came up in simulation mode. Just proceed with steps 2 through 6 as if the diagnostic software had received a valid configuration file from the attached library.


Chapter 7 Diagnostic Software Using the Diagnostic Software Figure 7-11 Config / Flash Download Option


7-15

ATL P3000 Series Field Service Manual Exiting the Diagnostic Software

Exiting the Diagnostic Software To exit the diagnostic software: Step

Action

1

Press the escape key until the Exit Diagnostic Program screen is displayed.

2

Select Y and press the key.

Figure 7-12 Exit Screen

7-16


7

Appendix A Library Specifications

1

1

1

Appendix A

Library Specifications

This appendix lists the following specifications of the P3000:

• • • • •

physical specifications performance specifications reliability specifications tape drive specifications environmental specifications


A -1

ATL P3000 Series Field Service Manual Physical Specifications

Physical Specifications Table A-1 Unit Dimensions

Width

57” (144 cm)

Depth

29” (75 cm)

Footprint

11.50 ft2 (1.059m2)

Height

75” (191 cm)

Table A-2 Unit Weight

Cabinet w/ 16 Tape Drives and no cartridges

1300 pounds (591 kg)

Table A-3 Capacities

Number of Tape Drives

Up to 16

Type of Tape Drives

DLT7000

Number of Tape Cartridges

Up to 326

Type of Tape Cartridges

DLTtape III or DLTtape IV

Load Port Capacity

Up to 12 cartridges

A-2


1

Performance Specifications

Performance Specifications Table A-4 Performance Specifications

1

Average Swap Time

28 seconds, consisting of two move medium commands

Inventory

less than five minutes when fully loaded with labeled cartridges

Reliability Specifications Table A-5 Reliability Specifications

1

MTBF

250,000 power-on hours

MSBF

1 million load/unload cycles

MTTR

less than 30 minutes

Warranty

Next day on-site service for one year

Tape Drive Specifications Table A-6 Tape Drives

Model Number DLT7000

Native Mode Transfer Rate 5-MB/sec

Capacity 35-GB

1

With 2:1 Compression Transfer Rate 10-MB/sec


Capacity 70-GB

A-3

ATL P3000 Series Field Service Manual Environmental Specifications

Environmental Specifications Table A-7 Power

Electrical Input Tolerances

Table A-8 Climate

Temperature (Operating)

Temperature (Shipping and Storage)

Relative Humidity

Voltage

90-264 VAC

Frequency

47-63 Hz

Power Consumption

1600 VA max (power factor corrected)

Electrical Connection

IEC 320 C19 male connector

Dry Bulb

15 to 32°C (59 to 90°F)

Wet Bulb

25°C (77°F) maximum

Thermal Transition

11°C (51.8°F) per hour

Dry Bulb

-40 to 66°C (-40 to 151°F)

Wet Bulb

46°C (115°F) maximum

Thermal Transition

30°C (54°F) per hour

Operating

20% - 80%, non-condensing

Shipping and Storage

5% - 95%, non-condensing

Operating

Sea level to 10,000 ft.

Shipping and Storage

Sea level to 12,000 ft.

Operating

5500 BTU/hr (1400 KCal/hr or 1600 watts)

Altitude

Heat Dissipation

A-4


1

Environmental Specifications Table A-9 Electromagnetic and Electrostatic Susceptibility

Table A-10 Acoustical Noise

Contact Discharge

@ 4.0 kV

Air Discharge

@ 8.0 kv

Indirect ESD

Contact Discharge

@ 4.0 kV

Radiated Fields per IEC-801-3

unmodulated

27 MHz to 500 MHz @ 3 V/m

Fast Transients (EFT or Burst) per IEC-801-4

Data Cables

@ 0.5kV

Power Cables

@ 1.0 kV

Direct ESD

Sound Power Level Sound Pressure @ Bystander

Operating

7.8 Bel

Idle

7.6 Bel

Operating

63 dB


A-5

ATL P3000 Series Field Service Manual Environmental Specifications

A-6


Appendix B Block Diagram

2

Appendix B

Block Diagram

the following pages. “AX” numbers on the block diagram are also printed on all cable harness labels and used to identify proper cabling connections during assembly and maintenance. The P3000 Block Diagram is shown on


B -1


B-2


The information disclosed herein was originated by and is the property of ATL PRODUCTS, and except for rights expressly granted to the United States government, ATL PRODUCTS reserves all patent, proprietary, design use, sale, manufacturing and reproduction rights thereto.

Revisions SYN A B

Assy, DC Fan 6310786-01

Assy, DC Fan 6310786-01

Assy, DC Fan 6310786-01

PWA Fan Distribution 6310560-01

Assy, DC Fan 6310786-01

Assy, DC Fan 6310786-01


Descriptions Release Per EO 11272 Release Per EO 11908

Draft

Date

LTD

10/01/98

L. Doyle

KN

02/05/99

Ky Nguyen

Approval

Assy, DC Fan 6310786-01


6310540-01 6310515-01

6310821-01

0365058

6310821-01

6310810-01

6310821-01 6310834-01

0365058 6310810-01

6310903-01

(Motor + Encoder + Cable) 0365058 6310810-01

6310751-01 6310830-01 6310783-01

6310782-01

6310751-01 Terminal Block

0365058

6310425-01

6310775-01

6310810-01

6310752-01

0405067 6210516-01

6310810-01 0405067

Assy, SCSI Distribution

6101449-01

6210516-01

(Motor + Encoder + Cable) 6310810-01

0405067 Pass Thru Comm Port

6310829-01

6310330-01

6210516-01 6210512-01

6310777-01

6211610-01

6310530-01 6310828-01

OSN 0515025

6211600-02 6310520-03

Optional PCI PWA

6310350-01

6310762-01

OSN 0405073

6310750-01

6310780-01

6210404-01 Optional PCI PWA

1

6310470-01

6310495-01

6310495-01

6310751-01

6310903-01

(Motor + Encoder + Cable) 6221071-01

6310751-01 RS-232 Diag Port

6311741-01 6220335-01

6310752-01 6310782-01

EST Debugger Port

0385020 (B & W Display

6310783-01

CCFL Lamp

PWA, Memory Module 6220340-04

6310827-01

Assy, Display

6310753-01

Sensor Test JTAG Port JTAG PROGRAM

6310754-01

JP2 6220301-22

Sensor Test JTAG Port

TC TMS RC_TDI BP_TDI BP_TDO CPCI_TDI CPCI_TDO

1 3 5 7 9 11 13 15 17

2 4 6 8 10 12 14 16 18

+5 +5 GND GND PCI_TDI PCI_TDO

6310778-01

6310779-01

6310809-01 6220310-22

ATL Products 2801 Kelvin Ave., Irvine, CA 92614 INTERCONNECT DIAGRAM P3000 GAP BUILD SIZE

SCALE

DWG NO.

DO NOT SCALE DRAWING


REV

SHEET 1 OF 2

B-3

Appendix C FRU List

Appendix C

FRU List

Table C-1 is a list of field-replaceable units (FRUs) for the P3000. The packaged part number is the part including its shipping and storage container.

Table C-1 FRU List

Packaged Part Number

Part Number

6311720-01

6310202-02

DLT7000 Tape drive assembly (hot-swap)

6311722-02

6310789-02

Power supply (hot swap)

6311723-01

6310850-01


6311724-01

6310824-01

AC Power distribution assembly

6311725-01

6310826-01

Fan module assembly (redundant)

Description

3

Appendix C FRU List

3

Appendix C

FRU List

Table C-1 is a list of field-replaceable units (FRUs) for the P3000. The packaged part number is the part including its shipping and storage container.

Table C-1 FRU List


Part Number

6311720-01

6310202-02

DLT7000 Tape drive assembly (hot-swap)

6311722-02

6310789-02

Power supply (hot swap)

6311723-01

6310850-01


6311724-01

6310824-01

AC Power distribution assembly

6311725-01

6310826-01

Fan module assembly (redundant)

6311725-02

6310826-02

Fan module assembly (non-redundant)

6311726-01

6311741-01

Robotics controller PWA with memory module

6311727-01

6310495-01

DC-DC Converter PWA

6311728-01

6220310-22

Actuator driver PWA

6311729-01

0515025

6311730-02

6310520-03

Robotics Backplane PWA

6311731-01

6310827-01

Touch screen graphical user interface (GUI)

6311732-01

6311048-01

Extension axis assembly

6311733-01

6310903-01

X-axis, or y-axis stepper motor

6311734-01

6310762-01

Rotary axis stepper motor

6311735-01

6310425-01

X-carriage interconnect PWA

6311736-01

6310530-01

Y-axis interconnect PWA

6311737-01

6310470-01

Rotary axis sensor PWA

6311738-03

6310430-02

Drive sideboard PWA (left)

6311738-04

6310440-02

Drive sideboard PWA (right)

6311739-01

6310390-01

Drive tray PWA (left)

Description

SCSI Communication PWA


C -1



Part Number

6311739-02

6310400-01

6311742-01

0645122

Description Drive tray PWA (right) Horizontal belt, 1in. x 345 in. x 3/8 in. pitch (2.54 cm x 8.76 m x 0.95 cm pitch)

6311742-02

0645120

Vertical belt, 1 in. x 143 in. x 3/8 in. pitch (2.54 cm x 3.63 m x 0.95 cm pitch)

C-2


Appendix D Sense Data Values

4

Appendix D

Sense Data Values

Table D-1 lists message information that can be sent from the P3000 to a host computer. The table is sorted by the data in the additional sense code (ASC) column and lists the following information:

• • • • •

Sense Key Additional Sense Code (ASC) Additional Sense Code Qualifier (ASCQ) Message name, description and (potential) recovery action Valid Interfaces

• • •

SCSI (host computer) DIAG (diagnostic port/computer) Both = SCSI and DIAG port

The message name and description may contain abbreviations as follows:

• • • • • •

LU

Logical Unit

REQ’D

Required

DEV

Device

DIAG

Diagnostics

NVRAM

Nonvolatile RAM

A/D

Analog-to-Digital


D -1


Table D-1 Sense Data Values (Hexadecimal)

Sense Key

ASC

ASCQ

0

00

00

Message Name/Description NO ADDITIONAL SENSE INFORMATION

Interface Both

No recovery necessary. B

00

00

SCSI ABORT

SCSI

Command aborted because host sent SCSI Abort Message. 2

04

00

LU IS NOT READY, CAUSE NOT REPORTABLE

Both

Check library unit power. Retry command. 2

04

01

LOGICAL UNIT IN PROCESS OF BECOMING READY

Both

Wait for library unit to complete initialization. 2

04

02

LOGICAL UNIT INIT REQUIRED

Both

Element status or calibration unknown. Perform “Initialize Element Status” command (SCSI) or “Initialize Inventory” command (DIAG).

D-2

2

04

03

LU IS NOT READY, MANUAL INTERVENTION REQ’D Initialization failed. Determine failure type by checking any previous error code returned to host. Correct the cause of the failure and toggle STANDBY button.

Both

5

1A

00

PARAMETER LIST LENGTH ERROR Invalid parameter list length field specified by command.

SCSI

5

20

00

INVALID COMMAND OPERATION CODE Verify the host command format.

SCSI

5

21

01

INVALID ELEMENT ADDRESS Check Mode Sense data for correct element addresses.

SCSI

5

24

00

INVALID FIELD IN COMMAND DATA BLOCK Ensure all reserve fields are set to zero.

SCSI

5

25

00

LOGICAL UNIT IS NOT SUPPORTED Verify the logical unit field specified in the command contains a legitimate logical unit number. Check cabling to logical unit.

SCSI

5

26

00

INVALID FIELD IN PARAMETER LIST Verify Mode Select page fields. Verify that fields comply with the command format described in this guide.

SCSI

5

26

02

PARAMETER VALUE INVALID Verify Mode Select page fields. Verify that fields comply with the command format described in this guide. This response will also be returned for commands issued to the diagnostic interface of the library if an invalid parameter is sent.

Both



Sense Key

ASC

ASCQ

6

28

01

Message Name/Description IMPORT OR EXPORT ELEMENT ACCESSED

Interface Both

Load port door has been closed. 6

29

00

POWER-ON, RESET OR BUS DEVICE RESET OCCURRED

Both

Informational message. If power on occurs, the host user should assume the inventory may have been corrupted, and should ask the library for that information again. 6

2A

01

MODE PARAMETERS CHANGED

Both

Mode parameters may have changed due to another host issuing a Mode Select command. -none-

30

03

CLEANING CARTRIDGE INSTALLED

SCSI

Indicates that the element contains a cleaning cartridge that is not “usedup.” This is returned with the element status data, which has no sense key. OR 5

30

03

CLEANING CARTRIDGE INSTALLED A cleaning cartridge cannot be removed from a drive because it is being used in a cleaning operation. A cartridge cannot be placed into the drive because the drive is being cleaned. A cartridge cannot be placed into an empty storage element because it is reserved for a cleaning cartridge that is currently in use in a drive cleaning operation.

Both

5

39

00

SAVING PARAMETERS NOT SUPPORTED Verify Save Parameter field in the Mode Sense command complies with the command format described in this guide.

SCSI

5

3A

00

MEDIUM NOT PRESENT The inventory indicated that a cartridge was in this bin but no cartridge was sensed by the gripper when it attempted to pick it. Retry the command. Check for proper seating of the cartridge. It may also indicate that the tape is not ready to be picked from the drive because the tape is not fully unloaded. Retry the command. If the problem persists, check the function of the tape drive handle assembly. Manually unload the tape.

Both

5

3B

0D

MEDIUM DESTINATION ELEMENT FULL Destination element address already contains a cartridge. Issue a Read Element Status command and retry move command. If the problem recurs, issue an Initialize Element Status command followed by a Read Element Status command and retry move command.

Both


D-3


Sense Key

ASC

ASCQ

5

3B

0E

Message Name/Description MEDIUM SOURCE ELEMENT EMPTY

Interface Both

Source element address does not contain a cartridge. Issue a Read Element Status command and retry move command. If the problem recurs, issue an Initialize Element Status command followed by a Read Element Status command and retry the move command. B

43

00

SCSI MESSAGE ERROR

SCSI

Detected message error in message processing on the SCSI BUS. B

45

00

SELECT OR RE-SELECT FAILURE

SCSI

P3000 timed out trying to reselect host. Make sure host is running. B

47

00

SCSI PARITY ERROR

SCSI

SCSI Parity Error detected. Check cable connections and cable length. B

48

00

INITIATOR DETECTED ERROR

SCSI

Initiator Detected Error Message was received from the host. 5

4E

00

OVERLAPPED COMMANDS ATTEMPTED

Both

Due to a second command being sent from the same host before a previous command has completed, the previous command has been aborted. This may also occur when executing off-line commands via the control panel and DIAG port simultaneously. 5

53

02

MEDIUM REMOVAL PREVENTED

SCSI

Prevent Medium Removal command was executed and command was received to export cartridge. Execute Allow Medium Removal command and retry move medium command. 6

54

00

SCSI TO HOST SYSTEM INTERFACE FAILURE

Both

Possible SCSI bus time-out or premature disconnect. Check cable connections and cable length. 2

5A

01

OPERATOR MEDIUM REMOVAL REQUEST

Both

Indicates that the element contains a cleaning cartridge that is “used-up” and the system is unable to export the cleaning cartridge. Manually unload the tape. The load port door is open, so import/export elements can not be accessed.

D-4

2

80

00

DOOR IS OPENED INVENTORY MAY HAVE BEEN CORRUPTED Close door and retry command. If the system is ON-LINE, it executes its initialization procedure.

Both

6

80

00

DOOR WAS OPENED INVENTORY MAY HAVE BEEN CORRUPTED Close door and retry command.

Both



Sense Key

ASC

ASCQ

-none-

80

01

Message Name/Description DLT DRIVE REQUIRES CLEANING

Interface SCSI

DLT tape drive indicates that drive needs cleaning. Clean the DLT tape drive. This is returned with element status data, which has no sense key. 5

80

01

TRANSFER FULL - COMMAND CAN NOT BE EXECUTED

Both

Gripper has cartridge in it. Move cartridge to empty storage element using Move Medium command. Retry command. B

80

01

TRANSFER FULL - AT END OF PLACE

Both

Gripper has cartridge in it at end of a place operation (Move Medium with a target other than the Transfer). Move cartridge to empty storage element using Move Medium command. Retry command. B

80

06

TRANSFER EMPTY - COMMAND ABORTED

Both

Gripper does not contain cartridge at end of pick portion of Move Medium command. 2

80

07

SYSTEM IS STOPPED (BUTTON IS CURRENTLY PUSHED)

Both

The STOP button on the control panel was pressed. Press the STOP button. 6

80

07

SYSTEM STOP BUTTON WAS PRESSED (MAY CURRENTLY BE PRESSED)

Both

The STOP button on the control panel was pressed. Press the STOP button. Retry command. 6

80

08

LOGICAL UNIT TURNED ON-LINE

DIAG

The library is ready to communicate with the host computer. Press the STANDBY button on the control panel to take the library off-line. 2

80

09

LOGICAL UNIT IS TURNED OFF-LINE

SCSI

The library is ready to communicate with the diagnostic PC. Press the STANDBY button on the control panel to place the library on-line. 6

80

09

LOGICAL UNIT STANDBY BUTTON WAS PRESSED

Both

Retry command. B

80

10

LOAD RETRY FAILED

Both

P3000 was unable to successfully load the drive, even after retries. Check drive alignment. If the problem continues, drive may need servicing. 4

80

0A

NVRAM CHECKSUM FAILURE

Both

Nonvolatile RAM contents are corrupted. Use the diagnostic software to initialize nonvolatile RAM and calibrate system. B

80

0B

COMMAND ABORTED BY USER

Both

Informational message. No action is necessary.


D-5


Sense Key

ASC

ASCQ

B

80

0D

Message Name/Description CARTRIDGE IS ONLY PARTIALLY GRIPPED (only seen in the front sensor).

Interface Both

Issue a Move Medium command to move the cartridge from the transfer element to an empty storage element. 6

80

0E

DATA TRANSFER CHANGED

Both

A drive has been inserted into the system. Use Read Element Status to determine status of drives. 4

80

0F

LOW POWER ERROR

Both

Check power connections. 4

80

11

MOTOR POWER FAILURE

Both

Indicates motor power turned off for a reason not otherwise reported. Toggle the Stop button to clear. 5

80

22

ELEMENT CONTENTS UNKNOWN

Both

The contents of an element address are unknown. Issue a Read Element Status for the element address. If contents are still unknown, issue an Initialize Element Status command. 4

80

23

BAR CODE DECODER COMMUNICATION FAILURE

Both

Unable to initialize decoder. Verify that the decoder is powered on. Cycle power and/or check cable connections. 4

81

00

GRIPPER AXIS INTERNAL FAIL

Both

Gripper axis code internal failure. Call Technical Support. B

81

01

GRIPPER TIMEOUT

Both

Gripper did not reach desired position. Issue a Rezero Unit command. B

81

04

GRIPPER OPEN FAILURE

Both

Gripper did not reach open position. Issue a Rezero Unit command. B

81

05

GRIPPER CLOSE FAILURE

Both

Gripper did not reach close position. Issue a Rezero Unit command. B

81

51

UNABLE TO PICK CARTRIDGE

Both

Cartridge was sensed in front gripper sensor, but was unable to seat cartridge in the rear gripper sensor. Check that gripper sensors are working and/or that tape was ejected completely. 4

81

54

GRIPPER TPU REGISTER FAILURE

Both

Replace robotic controller board. 4

81

55

GRIPPER TPU RAM FAILURE

Both

Replace robotic controller board. 4

82

00

ROTARY AXIS INTERNAL FAIL Rotary axis code internal failure. Call Technical Support.

D-6


Both


Sense Key

ASC

ASCQ

4

82

01

Message Name/Description ROTARY TIMEOUT

Interface Both

The rotary axis did not reach the desired position within the time limit. Retry the command. If the failure recurs, issue a Self-test command. B

82

04

ROTARY FRONT FAILED

Both

The rotary move to the front position failed. Retry the command. If the failure recurs, issue a Self-test command. B

82

05

ROTARY BACK FAILURE

Both

The rotary move to the back position failed. Retry the command. If the failure recurs, issue a Self-test command. 4

82

08

ROTARY HOME NOT FOUND

Both

The home flag was not found. Issue Rezero Unit to retry command. If the failure recurs, issue a Self-test command. 4

82

10

ROTARY INVALID START

Both

The rotary axis has not been homed yet. Issue a Rezero Unit command. 5

82

11

ROTARY INVALID COMMAND

Both

Rotary axis was commanded to a position out of its legal range. This is an internal code failure. 4

82

20

ROTARY TEST FAILURE

Both

The rotary motor or sensor failed. Check the motor/sensor connections. Make sure that the flags extend into the sensor without contact. Check that the extension axis operates properly, since it must be safely positioned before the rotary axis moves. If the failure recurs, call Technical Support. 4

82

23

ROTARY POSITION OVERFLOW

Both

The position step counter overflowed. Issue a Rezero Unit command. 4

83

00

EXTENSION INTERNAL FAILURE

Both

Extension axis code internal failure. Call Technical Support. B

83

01

EXTENSION TIMEOUT

Both

Extension axis did not reach desired position. Retry command. If the failure recurs, use the diagnostic software to run extension self-test. 4

83

02

EXTENSION CURRENT FEEDBACK FAILURE

Both

The extension axis is obstructed. Determine the cause of the obstruction. Calibrate the system. Lubricate the rail. 4

83

03

EXTENSION MECHANICAL POSITION ERROR

Both

The extension axis was unable to move to commanded position. Retry command. If the failure recurs, run extension self-test.


D-7


Sense Key

ASC

ASCQ

4

83

08

Message Name/Description EXTENSION HOME NOT FOUND

Interface Both

The extension axis did not reach the home position. Issue Rezero Unit to retry the command. If the failure recurs, then issue the Self-test command. B

83

10

EXTENSION INVALID ACTUATOR START POSITION

Both

Extension axis position is unknown. Issue a Rezero Unit command. 5

83

11

EXTENSION INVALID COMMAND

Both

Extension axis was commanded to a position out of the systems mechanical limits. 4

83

20

EXTENSION TEST FAILURE

Both

The value of the extension encoder did not change during the self-test. Check the motor/encoder connector. 4

83

22

EXTENSION ENCODER FAILURE

Both

The value of the extension encoder did not change during the self-test. Check the motor/encoder connector. 4

83

40

EXTENSION FORCE NOT REACHED

Both

During calibration or pushing into a drive, the extension never reached its intended force. If the failure recurs, run extension self-test. 4

83

41

EXTENSION FORCE OBJECT MISSING

Both

During calibration or pushing into a drive, the extension never made contact with any object. 4

83

50

EXTENSION SENSOR FAIL

Both

The CIG sensor was occluded unexpectedly during calibration, inventory or pick/place. Retry the command. If the failure recurs, contact Technical Support. 4

84

00

VERTICAL INTERNAL FAILURE

Both

Vertical axis code internal failure. Call Technical Support. B

84

01

VERTICAL TIMEOUT

Both

Vertical axis did not reach desired position within the time limits. Retry command. If the failure recurs, run vertical Self-test. 4

84

03

VERTICAL MECHANICAL POSITION ERROR

Both

Vertical axis did not reach desired position. Retry command. If the failure recurs, run vertical Self-test. 4

84

08

VERTICAL HOME NOT FOUND

Both

Vertical axis did not reach the home position. Issue R ezero Unit and retry command. If the failure recurs, run vertical Self-test. B

84

10

VERTICAL INVALID ACTUATOR START POSITION Position of vertical axis is unknown. Issue a Rezero Unit command.

D-8


Both


Sense Key

ASC

ASCQ

5

84

11

Message Name/Description VERTICAL INVALID COMMAND

Interface Both

Vertical axis commanded to position out of system mechanical limits. Issue a Rezero Unit command. If the problem persists, calibrate the library. 4

84

20

VERTICAL TEST FAILURE

Both

The value of the vertical encoder did not change during the Self-test. Check the motor/encoder connector. 4

84

22

VERTICAL ENCODER FAILURE

Both

The value of the vertical encoder did not change during the Self-test. Check the motor/encoder connector. 4

84

23

VERTICAL POSITION OVERFLOW

Both


84

30

VERTICAL MAPPING FAILURE

Both

Scanner was unable to detect vertical target during calibration. 4

85

00

HORIZONTAL INTERNAL FAILURE

Both

Horizontal axis code internal failure. Call Technical Support. B

85

01

HORIZONTAL TIMEOUT

Both

Horizontal axis did not reach desired position within the time limits. Retry command. If the failure recurs, use the diagnostic software to run horizontal Self-test. 4

85

03

HORIZONTAL MECHANICAL POSITION ERROR

Both

Horizontal axis did not reach desired position. Retry command. If the failure recurs, use the diagnostic software to run horizontal Self-test. 4

85

08

HORIZONTAL HOME NOT FOUND

Both

Horizontal axis did not reach the home position. Issue Rezero Unit and retry command. If the failure recurs, run horizontal Self-test. B

85

10

HORIZONTAL INVALID ACTUATOR START POSITION

Both

Position of horizontal axis is unknown. Issue a Rezero Unit command. 5

85

11

HORIZONTAL INVALID COMMAND

Both

Horizontal axis commanded to position out of system mechanical limits. Issue a Rezero Unit command. If the problem persists, calibrate the library. 4

85

20

HORIZONTAL TEST FAILURE

Both

The value of the horizontal encoder did not change during the self-test. Check the motor/encoder connector. 4

85

22

HORIZONTAL ENCODER FAILURE

Both

The value of the horizontal encoder did not change during the self-test. Check the motor/encoder connector.


D-9


Sense Key

ASC

ASCQ

4

85

23

Message Name/Description HORIZONTAL POSITION OVERFLOW

Interface Both


85

30

HORIZONTAL MAPPING FAILURE

Both

Scanner was unable to detect horizontal target during calibration. 6

88

00

WARNING SAFE TEMPERATURE EXCEEDED

Both

This is only a warning that the temperature in the library exceeds the normal operational temperature (90 oF or 32oC). 4

88

01

MAXIMUM TEMPERATURE EXCEEDED

Both

Library turns off and remains off until the temperature returns to an acceptable level (59-90 oF or 15-32oC) 5

8A

02

UNCALIBRATED POSITION

Both

System requires calibration. B

8C

01

LOAD PORT TIMEOUT

Both

The load port door was unlocked, but did not leave its current position before time-out (30 seconds). This may be due to the door being stuck, or in the case of a close operation, the operator not moving the door. 4

8C

06

LOAD PORT DOOR OPEN

Both

Load port door unlocked but failed to open. B

8C

09

LOAD PACK DETENT FAILURE

Both

The load pack detention spring is unable to hold or release the cartridge. This is detected during a place if the tape does not stay seated in the pack or during a pick if the tape does not eject from the pack. B

8D

01

DLT DRIVE HANDLE TIMEOUT

Both

Drive handle did not reach commanded position within time limits. Retry the command. If the failure recurs, issue a Self-test command. 4

8D

24

DLT HANDLE HARDWARE

Both

Stepper was unable to reach destination (open or close). Retry command. If the failure recurs, run drive handle Self-test. 4

8E

01

FLASH MEMORY UNABLE TO IDENTIFY

DIAG

Flash is soldered onto the board. Replace the robotic controller. 4

8E

02

FLASH MEMORY UNABLE TO ERASE

DIAG

Flash is soldered onto the board. Replace the robotic controller. 4

8E

03

FLASH MEMORY UNABLE TO PROGRAM

DIAG

Flash is soldered onto the board. Replace the robotic controller. B

8F

00

LIBRARY UNIT COMMAND TIMED OUT Verify that communications to library still exists by issuing another command.

D-10


SCSI


Sense Key

ASC

ASCQ

5

F0

01

Message Name/Description RESERVATION CONFLICT

Interface Both

Internal firmware error. Report this occurrence and previous command (if known) to Technical Support. 5

F1

00

COMMAND UNSPECIFIED

Both


F1

01

COMMAND HEAP OVERFLOW

Both


F1

02

UNRECOGNIZED COMMAND

Both


F1

03

COMMAND REGISTER ERROR

Both


F3

00

DLT COMMUNICATION INTERNAL FAILURE

Both

Internal drive communication port code or hardware failure. 4

F3

02

DLT DRIVE COMMUNICATION TIMEOUT

Both

The library is unable to communicate with a drive. 4

F3

11

DLT DRIVE HANDLE NOT OK

Both

The tape drive is reporting that the handle cannot open. (This may indicate that a DLT cartridge is present that has not been unloaded.)


D-11


D-12


Glossary A

A/D Analog-to-digital ACK Acknowledgment actuators Robotics components that move inside the library to manipulate cartridges. This includes the gripper, extension axis, rotary axis, horizontal axis, and vertical axis.

ASC Additional sense code ASCQ Additional sense code qualifier automated tape library A robotic storage and retrieval system for DLT tape cartridges.

B

bar code label The identification label on DLT tape cartridges. bar code scanner A device that is mounted on the extension axis that reads the cartridge bar code labels.

C

calibration The software measurements and configuration required for successful operation of the P3000.

CFM Cubic feet per minute CMOS Complimentary metal oxide semiconductor CPLD Complex programmable logic device

D

DC Direct current DLT Digital linear tape

E

extension axis assembly The extension axis assembly consists of the gripper assembly, the baseplate on which the gripper assembly is mounted, and the motor that drives the gripper forward and back.

extension axis belt The drive belt connecting the extension motor/gearbox to the gripper assembly.

F

FCC Class A Standard established by the U.S. Federal Communications Commission governing electromagnetic emissions.

FPGA Field-programmable gate array

ATL Products Confidential - for use by ATL Products Authorized S ervice Providers only l

Glossary -1


FRU Field-replaceable unit FSE Field service engineer

G

gripper assembly The assembly that mounts on the extension axis and grips cartridges.

H

host computer The computer that issues SCSI commands to control the P3000 robotics.

I

IC Integrated circuit

L

LCD Liquid crystal display LED Light-emitting diode LU Logical unit

M

MHz Megahertz - millions of cycles per second MSBF Mean swap before failure MTBF Mean time between failures MTTR Mean time to repair

N

NVRAM Non-volatile random access memory

O

On-line Ready for communications with a host computer Off-line Ready for communications through the diagnostic port OVP Over-voltage protection

P

P3000 library

An automated storage and retrieval peripheral used for storing and handling DLT cartridges

PCI Peripheral component interconnect pick The act of removing a cartridge from one location in preparation for placing it in another location

place The act of placing a cartridge in a location after it has been picked from a previous location

PROM Programmable read-only memory PWA Printed wiring assembly PWM Pulse width modulated

Glossary-2

ATL Products Confidential - for use by ATL P roducts Authorized Service Providers only

R

RAM Random access memory REQ Request RS-232 A serial communications cabling and protocol standard for ninepin connectors

S

SCSI Small Computer Systems Interface—a communications standard for

attaching peripheral equipment to computers standby Ready for communications through the diagnostic port SRAM Static random access memory

T

tape drive Mechanism that reads from or writes data to a magnetic tape TTL Transistor-transistor logic

V

VDC Volts of direct current

Z

ZIF Zero-insertion force

ATL Products Confidential - for use by ATL Pro ducts Authorized Service Providers only

Glossary-3


Glossary-4

ATL Products Confidential - for use by ATL P roducts Authorized Service Providers only

Index

Index Numerics

C

6-packs 1-22

cabinet dimensions 1-3 calibrate 7-11 CB-1 6-2 characteristics A-1 CIG (cartridge-in-gripper) receiver 1-16 transmitter 1-15 clean tape (diagnostics) 7-13 configure system 7-12 connections power 1-4 control electronics 1-6 actuator driver 1-9 CIG receiver 1-16 CIG transmitter 1-15 DC-DC converter 1-9 differential SCSI interface 1-10 drive sideboard PWA 1-16 drive tray PWA 1-16 extension axis interconnect 1-15 gripper interconnect 1-15 robotics backplane 1-6 robotics controller 1-8 rotary home/limit sensor 1-15 x-axis home sensor 1-14 x-carriage interconnect 1-13 y-axis interconnect 1-14

A abort command 7-8 AC power cord 6-2 AC power distribution 1-5, 6-2, 6-10 CB-1 6-2 actuator driver 1-9, 6-16 LED1 1-9 LED2 1-9 actuator status 7-8 additional sense code (ASC) D-1 additional sense code qualifier (ASCQ) D-1 asynchronous transmission 1-11 auto drive unload 7-13 auto inventory 7-13 autocalibration scanner 1-20 autoclean 4-5 automated tape library 1-1

B bar code read scanner 1-20 barcode cartridges (diagnostics) 7-11 barcode retries 7-13 battery, lithium v, 1-8, 6-14 belt tension adjustments 4-6 extension axis 4-10 force gauge 4-10 touch gauge 4-10 horizontal 4-9 vertical 4-6 bin numbering 1-21 bin position 7-12 bin systest 7-8 bin/drive systest 7-8 block diagram B-1 Bulletin board service xx

D data transfer rates 1-10 DC power supplies 1-5, 6-6 DC-DC converter 1-9 AD0 1-10 AD1 1-10 default passwords, (GUI) 2-3 diagnostic software 7-1 abort command 7-8 actuator status 7-8 auto drive unload 7-13 auto inventory 7-13 barcode cartridges 7-11 barcode retries 7-13 bin position 7-12

ATL Products Confidential - for use by ATL Products Authorized S ervice Providers only

Index -1

ATL P3000 Series Field Service Manual bin systest 7-8 bin/drive systest 7-8 calibrate 7-11 clean tape 7-13 configure system 7-12 connecting to 7-3 display error code 7-9 drive door 7-10 drive position 7-12 drive SCSI ID 7-11 element status 7-9 error description 7-9 exercise extension 7-7 exercise gripper 7-7 exercise horizontal 7-7 exercise rotary 7-7 exercise vertical 7-7 exiting 7-16 extension axis 7-10 flash download 7-14 gripper 7-10 home all 7-9 horizontal axis 7-9 init inventory 7-13 init non-vol RAM 7-13 installing 7-2 library SCSI ID 7-11 load port 7-10 load port position 7-12 loop mode 7-6 main menu 7-5 menu structure 7-6 move cartridges 7-11 no barcode 7-13 pick/place all 7-7 random bin systest 7-8 random bin/drive systest 7-8 random systest 7-8 recovery 7-13 report calibration 7-8 report drive 7-11 report library SCSI ID 7-11 report statistics 7-8 report system 7-13 reset drive 7-11 reset statistics 7-9 rotary 7-10 self test all 7-9 starting 7-4 system info 7-9 system test info 7-9 track mode 7-6 unload tape 7-10 vertical axis 7-10 differential 1-10

Index-2

dimensions, cabinet 1-3 display error code 7-9 DLT7000 tape drive 6-4 door switch front 1-12 low velocity 1-12 rear 1-11 drive door (diagnostic) 7-10 drive position 7-12 drive SCSI ID (set) 7-11 drive sideboard PWA 1-16, 6-42 drive tray PWA 1-16, 6-40

E element status 7-9 error description 7-9 exercise extension 7-7 gripper 7-7 horizontal 7-7 rotary 7-7 vertical 7-7 exit (diagnostic software) 7-16 extension axis 6-26 follower guide 4-4 home sensor 1-15, 4-4 interconnect 1-15 motor/encoder 1-19 rail 4-4 extension axis (diagnostic) 7-10

F fan filters 1-23, 4-2 fans 1-23, 6-12 fast and wide, (SCSI) 1-11 fast, (SCSI) 1-11 fault isolation 5-1 field-replaceable unit (FRU) list C-1 field-replaceable unit, (FRU) 6-1 flash download 7-14 force gauge 4-10 front door switch 1-12 FRU (field-replaceable unit) C-1 FRU (field-replaceable unit) list C-1 FRU removal procedure 6-1 AC distribution assembly 6-10 actuator driver 6-16 DLT7000 tape drive 6-4 drive sideboard PWA 6-42 drive tray PWA 6-40


Index

extension axis 6-26 fan module 6-12 horizontal belt 6-46 power supply 6-6 rack assembly, power supply 6-6, 6-8 robotics backplane 6-22 robotics controller 6-14 rotary home/limit sensor 6-38 rotary stepper motor 6-32 SCSI communication PWA 6-20 vertical belt 6-44 x-axis stepper motor 6-28 x-carriage interconnect 6-34 y-axis stepper motor 6-30 FRU, (field-replaceable unit) 6-1 fuse F1 1-6 F2 1-6 F3 1-6

G graphical user interface (GUI) 1-24, 2-1 lock icon 2-2 security levels 2-2 gripper 4-4 closed sensor 1-15, 4-4 interconnect 1-15 motor 1-19 open sensor 1-15, 4-4 gripper (diagnostic) 7-10 GUI (graphical user interface) 1-24

L laser scanners 1-20 LED1, (actuator driver) 1-9 LED1, (robotics controller) 1-8 LED2, (actuator driver) 1-9 library SCSI ID (set) 7-11 lithium battery v, 1-8, 6-14 load port 1-22 load port (diagnostics) 7-10 load port position 7-12 loop mode 7-6 low velocity mode 1-12 lubricating oil 4-2

M motors extension axis 1-19 gripper 1-19 rotary axis 1-18 x-axis 1-18 y-axis 1-18 move cartridges (diagnostics) 7-11

N narrow, (SCSI) 1-11 no barcode (diagnostics) 7-13

O H home all 7-9 horizontal axis (diagnostic) 7-9 horizontal belt 6-46 horizontal rail 4-3 horizontal roller bracket 4-3

I init inventory 7-13 init non-vol RAM 7-13 Internet xx

override tool, front door switches 1-12

P P3000 library 1-1 block diagram B-1 capacities A-2 diagnostic software 7-1 dimensions A-2 specifications A-1 environmental A-4 performance A-3 reliability A-3 tape drive A-3


Index-3

ATL P3000 Series Field Service Manual weight A-2 passwords changing 2-4 pick/place all 7-7 power cord 1-4 power supplies 1-5 AC 1-5, 6-10 DC 1-5, 6-6 power supply rack 1-5, 6-8

R random bin systest 7-8 random bin/drive systest 7-8 random systest 7-8 rear door switch 1-11 recovery 7-13 report calibration 7-8 report drive 7-11 report library SCSI ID 7-11 report statistics 7-8 report system 7-13 reset drive 7-11 reset statistics 7-9 robotics backplane 1-6, 6-22 fuse F1 1-6 F2 1-6 F3 1-6 switch S1 1-7 robotics controller 1-8, 6-14 LED1 1-8 switch S1 1-8 rotary 1-15 gear 4-3 home/limit sensor 1-15, 6-38 stepper motor 1-18, 6-32 rotary (diagnostic) 7-10

synchronous transmission 1-11 wide 1-11 SCSI communication PWA 6-20 SCSI II specification xx securing the vertical carriage 6-3 security levels, (GUI) 2-2 self test all 7-9 sense key D-1 single-ended 1-11 slow, (SCSI) 1-11 specifications A-1 environmental A-4 performance A-3 reliability A-3 tape drive A-3 storage array 1-21 switch S1, (robotics backplane) 1-7 switch S1, (robotics controller) 1-8 synchronous transmission 1-11 system info 7-9 system test info 7-9

T tape drives autoclean 4-5 DLT7000 1-25 specifications 1-25 Tapelib 7-2 touch gauge 4-10 touch screen graphical user interface (GUI)

1-24, 2-1 track mode 7-6 transfer rates 1-10

U unload tape (diagnostics) 7-10

S scanners 1-20 autocalibration 1-20 bar code reader 1-20 SCSI 1-10 asynchronous transmission 1-11 differential 1-10 fast 1-11 fast and wide 1-11 narrow 1-11 single-ended 1-11 slow 1-11

Index-4

V vertical axis (diagnostic) 7-10 vertical belt 6-44 vertical rails 4-2


ATL P3000 Field Service Manual

Recommend Documents