Api 618 4th Ed si Datasheets

JOB NO.

ITEM NO.

PURCHASE ORDER ORDER NO. SPECIFICATION S PECIFICATION NO.

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS 1 APPLICABLE TO: TO:

PROPOSALS

PURCHASE

2 FOR/USER 3 NOTE:

DATE OF

NO. ! ITH CYLS.

NO. REQ'D BY MANUFACTURER OR PURCHASER AS APPLICABLE SERIAL NO#S$

NOMINAL FRAME RATING

MA(/MIN ALLO!ABLE SPEED

/

) DRIVER MFGR.

B&!  RATED RPM OF

RPM

DRIVER NAMEPLATE HP/OPERATING RPM

* DRIVE SYSTEM:

DIRECT COUPLED

1- TYPE OF DRIVER:

IND. MOTOR

GEARED + COUPLED SYN. MOTOR

STEAM TURBINE

GAS TURBINE

YES , PURCHASER TO FILL IN REQUIRED CAPACITY LINES.

12

NO , PURCHASER TO FILL IN MFGR.'S RATED CAP. LINES

#NNT$ MA( ACCEPTABLE AVG PISTON SPEED

1"

SERVICE OR ITEM NO.

1%

STAGE

17

NORM. OR ALT. CONDITION

1)

CERTIFIED PT. #X #X) MAR ONE

1*

MOLECULAR !EIGHT

2-

C/C #$  %"4C OR

4C

21

INLET CONDITIONS:

AT A T INLET TO: TO:

22

2

2%

REF: SIDE STREAM TEMPS #4C$

27

COMPRESSIBILITY COMPRESSIBILI TY #@ 0$

2)

INTERSTAGE:

2*

∆ P

3-

DISCHARGE CONDITIONS:

31 32

PRESSURE #&,P6,60$  CYL. FLANGE #BAR$ PRESS. #&,P6,60$  PUL. SUPP SUPP.. OUTLET

33

#BAR$ TEMP.5 ADIABATIC5 ADIABA TIC5 4C

3

TEMP.5 PREDICTED5 4C

3"

COMPRESSIBILITY COMPRESSIBILI TY #@ 2$ OR #@ AVG$

INTERSTAGE ∆ P INCL:

&9/

PULSE DEVICES

COMPRESSOR CYLINDER FLANGES

SIDE STREAM TO

STAGE#S$5 THESE INLET PRESS. ARE FI(ED

PULSE DEVICES

PIPING

COOLERS

SEPARATORS

AT A T OUTLET FROM:

PULSE DEVICE

COMP.. CYL. FLANGES COMP

OTHER

RATED FOR PROCESS5 AT INLET TO COMPRESSOR5 NO NEGATIVE TOLERANCE #,-8$

CAPACITY SPECIFIED

3)

IS

! ET

DRY

< / #7%-  HG + -4C$

- * MFGR.'S RATED CAPACITY &9/

#AT #A T INLET TO COMPRESSSOR$ + &!  CERTIFIED TOLERANCE OF ;38 FOR CAP CAP.. + ;38 FOR &!

CAPACITY SPECIFIED

2

IS

! ET

3

INLET 


< / #7%-  HG + -4C$

"

&!/STAGE

%

TOTAL TOT AL B&!  COMPRESSOR SHAFT

7

TOTAL TOT AL &! INCLUDING

) *

NON,LUBE

BET! EEN STAGES5 8/#&P6$#BAR$ 8/#&P6$#BAR$

3% * REQUIRED CAPACITY,

1

LUBE

/0

NOTE:

PRESSURE #&,P6,60$  CYL. FLANGE #BAR$ TEMPERATURE #4C$

3*

OTHER

CYLINDERS:

#BAR$ PUL. SUPP PRESSURE #&,P6,60$ SUPP.. INLET

2"

37

ENGINE

OPERATING OPERA TING CONDITIONS (EACH MACHINE)

1

23

/

V,BELT

11 NO NEGATIVE TOLERANCE APPLIES:

13

BY

SERVICE BY MANUFACTURER AFTER ORDER

TYPE MODEL NO#S$

% COMPR.THRO! S: TOTAL NO.

17

AS BUILT BUILT

BY MANUFACTURER ! ITH PROPOSAL

" COMPR. MFGR

7

1

SITE/LOCATION INDICATES INFO. TO BE COMPLETED BY PURCH.



REVISION NO. PAGE

DRY

V,BELT + GEAR LOSSES * CAPACITY FOR NNT

""1

REMARKS:

MANUFACTURER'S = REQUIRED > -.*7 THEREFORE REQUIRED = MFR'S ? -.*7 -%/*"

SHT 1 OF 17

API%1)S1.(LS

REV -

OTHER

JOB NO.

RECIPROCATING RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS 1

ITEM NO.

RE REVISION PAGE

DATE 2

OF

17

BY

GAS ANALYSIS AT OPERATING CONDITIONS MOLE % (BY OLUME) ONLY

2 3

SERVICE/ITEM SERVICE/ITE M NO.



STAGE

"

NORMAL OR ALT

%

REMARKS

M.!.

7 AIR

2).*%%

) O(YGEN

O2

32.---

* NITROGEN

N2

2).-1%

1- !ATER VAPOR

H2O

1).-1%

11 CARBON MONO(.

CO

2).-1-

12 CARBON DIO(.

CO2

.-1-

13 HYDRO. SULFIDE

H2S

3.-7%

1 HYDROGEN

H2

1" METHANE

CH

1%.-2

1% ETHYLENE

C2H

2).-"2

17 ETHANE

C2H%

3-.-%)

1) PROPYLENE

C3H%

2.-7)

1* PROPANE

C3H)

.-*

2- I,BUTANE

CH1-

").12-

21 ,BUTANE

CH1-

").12-

22 I,PENTANE

C"H12

72.1%

23 ,PENTANE

C"H12

72.1%

2.-1%

APPLICABLE SPECIFICATIONS API,%1),RECIPROCATING COMPRESSORS FOR PETROLEUM5 CHEMICAL AND GAS

2 HE(ANE PLUS 2" AMMONIA 2" AMMONIA

NH3

17.-31

INDUSTRY SERVICES

2% HYDRO. CHLOR.

HCI

3%.%1

NACE MR,O17" #2.1.1.1-$

27 CHLORINE

C2

7-.*1

2) CHLORIDES , TRACES 2* 331 32 33

CALCULATED MOL !T. C/C #$  %"4 OR

4C

3 NOTE NOTE::

IF !ATER !ATER VAPOR VAPOR AND/O AND/OR R CHLORIDES CHLORIDES ARE PRESEN PRESENT T5 EVEN MINUTE MINUTE

3"

TRACES5 IN THE GAS BEING COMPRESS'D5 IT MUST BE INCLU'D ABOVE.

3%

SITE/LOCATION SITE/LOCA TION CONDITIONS

37 ELEVATION



BAROMETER BA

AMBIENT TEMPS: MA(

3)

#BAR$ MIN DESIGN METAL TEMP#&P6 60$

3* COMPRESSOR LOCATION:

INDOOR

HEATED

UNHEATED

-

OUTDOOR

NO ROOF

UNDER ROOF

1

OFF,SHORE

2

!INTERI@ATION !INTERI@A TION REQUIRED

3 UNUSUAL CONDITIONS:

CORROSIVES

4C #2.1.)$

FUMES

4C

RELATIVE HUMIDITY: MA( AT GRADE LEVEL

8

MIN

8

ELEVATED:

PARTIAL SIDES

! EATHER PROTECTION REQ.

DUST

4C MIN

FT.

PLATFORM:

ON,SHORE

TROPICALI@ATION REQ.

OTHER

 "

ELECTRICAL CLASSIFICATIONS

%

HA@ARDOUS

NON,HA@RDOUS

7 MAIN UNIT

CLASS

GROUP

DIVISION

) L.O. CONSOLE

CLASS

GROUP

DIVISION

* C! CONSOLE

CLASS

GROUP

DIVISION

""1 "2 -%/*"

SHT 2 OF 17

API%1)S1.(LS

REV -

JOB NO.

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS 1

ITEM NO.

RE REVISION

DATE

PAGE

3

OF

17

BY

PART LOAD OPERATING CONDITIONS

2 CAPACITY CONTROL

BY:

3

FOR:



! ITH:

"

USING:

MFG'S CAP. CONTROL

PURCHASERS BY,PASS

BOTH

PART LOAD COND.

START,UP ONLY

BOTH

AUTO LO LOADING DE DELAY INTERLOC #3.%.2.2$ FI(ED VOLUME POC.

%

AUTO IM IMMEDIATE UN UNLOADING

SUCTION VALVE UNLOADERS: ACTION:

7

OTHER

FINGER

PLUG

DIRECT #AIR,TO,UNLOAD$ #AIR,TO,UNLOAD$

NUMBER OF STEPS:

ONE

REVERSE #AIR,TO,LOAD/F #AIR,TO,LOAD/FAIL AIL SAFE$ SAFE$

THREE

FIVE

*

ALL UNLOADING STEPS BASIS MANUFACTURERS CAPACITY SHO!N ON PAGE ".

1- INLET AND DISCHARGE PRESSURE ARE

AT CYLINDER FLANGES

11

SERVICE OR ITEM NO.

12

STAGE

13

NORMAL OR ALTERNATE CONDITION

1

PERCENT CAPACITY

1"

!EIGHT FLO!5 &9/

1%

< / #7%-  HG + -4C$

17

POCETS/VALVES POCETS/VAL VES OPERA OPER ATION 

1)

POCET CLEARANCE ADDED 8

1*

TYPE UNLOADERS5 PLUG/FINGER

2-

INLET TEMPERATURE5 4C

21

INLET PRESSURE5 #&P6,60$ #BAR$

22

DISCHARGE PRESSURE5 #&P6,60$ #BAR$

23

DISCHARGE TEMP.5 ADIABATIC 4C

2

DISCHARGE TEMP.5 PREDICTED 4C

2"

VOLUMETRIC EFF.58HE/8CE

2%

CALC. GAS ROD LOAD5 &N5 C 

27

CALC. GAS ROD LOAD5 &N5 T 

2)

COMB. ROD LOAD5 LBS C #GAS + INERTIA$

2*

COMB. ROD LOAD5 LBS T #GAS + INERTIA$

3-

ROD REV.5 DEGREES MIN  (,HD PIN 

31

B&!/STAGE

32

TOTAL &!  COMPRESSOR SHAFT

33

TOTAL &! INCL. V,BELT + GEAR LOSSES

PULSATION SUPPRESSOR FLANGES

3  SHO! OPERA OPERATION TION !ITH THE FOLLO!ING SYMBOLS:

3%

SUCTION VALVE#S$ UNLOADED

37

HEAD END

3)

OR

3*

CRAN END

=

HE

=

CE

=

S

=

F

=

V

OR PLUS

FI(ED POCET OPEN OR

-

VARIABLE POCET OPEN

1 2

E(AMPLE:

HE,F/CE,S = HEAD END FI(ED POCET OPEN / CRAN END SUCTION VALVE#S$ VALVE#S$ UNLOADED.

3

  C = COMPRESSION



T = TENSION

MINIMUM PRESSURE REQUIRED TO OPERATE CYLINDER UNLOADING DEVICES5

" CYLINDER UNLOADING MEDIUM: %

OTHER

RAIN COVER REQUIRED OVER UNLOADERS

)

3"

OTHER

AIR

 ( , HD = CROSSHEAD

NITROGEN

PRESSURE AVAILABLE FOR CYLINDER UNLOADING DEVICES5 MA(/MIN

7 REMARKS, SPECIAL REQUIREMENTS, AND#OR SKETCH ) * ""1 "2 -%/*"

SHT 3 OF 17

API%1)S1.(LS

REV -

#BARG$ #&P6$ OTHER /

#BARG$ #&P6$

JOB NO.

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS

RE REVISION

PURCHASER TO FILL IN

3

DRIVER

#

#

$ AFTER COMMODITY TO INDICATE: $:

VARIABLE SPEED



API,"1

% SLIDE BASE FOR DRIVER #

)

$:

BY OTHERS

RPM

STEAM TURBINE

ENGINE

API,%11 API,%1 1

API,%12

OTHER

#

$

$ DEFINE API,%13

LO! SPD.

HI,SPD.

API,%77

QUILL SHAFT

EY,LESS DRV.

EY'D DRV.

OTHER

API %71 V,BELT DRIVE #

13

DRIVE GUARD#S$ #

$:

SHEAVES + V,BEL V,BELTS TS # $:

$

MANUFACTURER'S STD.

1

STATIC CONDUCTING V,BELTS

NON,SPARING

BANDED V,BELTS

CALIF CODE

API,%71 APPENDI( C

OTHER PULSATION PULSA TION SUPPRESSORS !ITH INTERNALS #

$:

PULSATION PULSA TION SUPPRESSORS !ITHOUT INTRNL #

$:

INITIAL INLET + FINAL DISCHARGE

1%

1) SUPPRESSOR#S$ TO HAVE MOISTURE REMOVAL SECTION: ACOUSTICAL SIMUL. STUDY

21

DIGITAL

#

$:

ANALOG

$

SUPPORTS

#

$

SUPPORTS

#

$

INTERSTAGE

SUPPORTS

#

$

ALL INLET SUPPRESSORS

DESIGN

15

!/SIMPL !/SI MPLIFI IFIED ED ANA ANAL LYSI YSIS S OF PIP PIPING ING SYS SYSTEM TEM

25

SEE SE E 3.*. 3.*.2. 2.1 1 AND AND AP APPE PEND NDI( I( M

35

SEE SE E 3.*. 3.*.2. 2.1 1 AND AND AP APPE PEND NDI( I( M

STUDY TO

ALL SPECIFIED LOAD COND.5 INCL.

CONSIDER:

INFORMATION INFORMAT ION REQUIRED FOR STUDY

#

INITIAL INLET + FINAL DISCHARGE

APPROACH

NOTE: SEE APPENDI( N FOR

2

SUPPORTS

INTERSTAGE

INITIAL INLET ONLY

#C& O O$

22 23

BY PURCH.

RPM TO

SOLE PLATE FOR DRIVER

#

$:

BY COMPR. MFR.

SYNCHRONOUS MOTOR

BASEPLATE FOR GEAR

COUPLING#S$ #

12

2-

BY

PROVISION FOR DR DRY AIR PURGE FOR OU TB TBOARD BEARIN G. G.

$

MOTOR STARTING EQUIPMENT GEAR #

11

1*

17

API,"%

OUTBO AR ARD BE BEAR IN ING

7

17

OF

SPEED RANGE

INDUCTION MOTOR

"

1"



SCOPE OF BASIC SUPPLY

2

1-

DATE

PAGE

1

*

ITEM NO.

SINGLE ACT.5 PLUS

COMP.OPER.IN PARALLEL

2"

ALTERNATE GASES

!ITH E(ISTING COMP. COMP. AND PIPING SYSTEMS

2%

STUDY TO BE ! ITNESSED

COMPRESSOR VALVE DYNAMIC RESPONSE

27

VENDOR RE REVIE! OF OF PURCHASER'S PIPING ARRANGEMENT

PULSATION SUPRESS'N DEVICE LO! CY CYCLE FATIGUE ANALYSIS

2)

PIPING SYSTEM FLE(IBILITY

2*

PACAGED:

3-

SID

NO SOLEPLT.

YES

#

$

BASEPLT.

DEFINE BASIC SCOPE OF PACAGING IN REMARS SECTION5 PAGE "

BOLTS OR STUDS FOR SOLEPLT. TO FRAME

31

SUITABLE SUIT ABLE FOR CO LUMN MOUNTING #UNDER SID AND/OR BASEPLA BASEPLATE$ TE$

32

LEVELING SCRE! S

NON,SID DECING

DIRECT GROUTED

CEMENTED/MORTAR GROUT

3

INTERCLR#S$ #

$

3"

INTERSTAGE PIP. #

3%

$:

CHOC BLOCS

EPO(Y GROUT MFG/TYPE

#

$

PIPING MATCHMARED

/

AFTERCLR#S$ #

$

INTERCOOLERS:

SHOP FITTED

MACHINE MTD.

CONDENSATE SEPARATION + COLLECTION FACILITY SYSTEM PER 3.).12 #

$:

OFF MOUNTED

37

INLET STRAINER#S$

3)

MANIFOLD PIPING

INITIAL INLET

3*

RELIEF VAL VALVE#S$ VE#S$ #

$:

INITIAL INLET

-

RUPTURE DISC#S$ #

$

THRU STUDS IN PIPING FLANGES

1

CRANCASE RAPID PRESSURE RELIEF DEVICE#S$ #

2

SPECIAL PIPING REQUIREMENTS PER 3.7.1.12.2. #DEFINE IN REMARS SECTION NE(T PAGE$

3

INITIAL INLET5



FOR ATMOSPHERIC INLET AIR COMPR. ONLY:

"

PREFERRED TYPE OF CYLINDER COOLING

DRAINS

VENTS

SIDESTREAM INLET

SPOOL PIECE FOR INLET STRAINERS

RELIEF VALVES

AIR/GAS SUPPLY

FLANGE FINISH

INTERSTAGE

FINAL DISCHARGE

API,%1) FLANGE FINISH REF 3.*.3.1"  3.2  %.

$

INTERSTAGE SUCTION PIPING ARR'D FOR:

FLANGE FINISH PER ANSI 1%."

INSULATION

INLET AIR FILTER #

$:

SPECIAL FINISH #

$

#

$

FORCED

HEAT TRACING

#

INLET FILTER ,SILENCER

#

$ $

THERMOSYPHON

% NO NOTE TE::

MANU MA NUF FAC ACTU TURE RER R SHAL SHALL L REC RECOM OMME MEND ND

STATIC #STAND,PIPE$

7

BEST TYPE OF COOLING AFTER

CYL. COOLING !ATER PIPING #

)

FINAL ENGINEERING REVIE! OF ALL

SINGLE INLET/OUTLET MANIFOLD + VALVES

*

OPERATING OPERA TING CON DITIONS

INDIVIDUAL INLET/ OUTLET PER CYL.

"-

SHIMS

SUB SOLEPLATES

33

SEPARATOR#S$

RAILS

STAGE CYL'#S$ STAGE CYL'#S$ $

MATCH M'RED SIGHT GL'SS#S$ VALVE#S$

CLOSED SYS. ! ITH !ATER PUMP5 PUMP5 C--LER5 SURGE TAN5 + PIPING

"1

SHOP SH OP RU RUN N -%/*"

SHT  OF 17

API%1)S1.(LS

REV -

ARR' AR R'D D FO FOR R HE HEA ATI TING NG JA JAC CE ET AS !E !ELL LL AS CO COOL OLIN ING G

JOB NO.


RE R EVISION PAGE

SEPARATE COOLING CONSOLE #

$:

17

BY

DUAL PUMPS #AU( .+ MAIN$

ARRANGED FOR HEATING HEATING JACET !ATER !ATER AS !ELL AS COOLING FRAME LUBE OIL SYSTEM #

$:

AU(. PUMP

DUAL FILTERS FILTERS !ITH TRANSFER VAL VALVE VE

SHOP RUN

CONTINUOUS FLO! IN SENSING LINE TO PRESSURE S!ITCHES

" SEPARATE LUBE OIL CONSOLE #

%

$:

API %1 APPLIES #REFER TO NOTE OF 2.12.2$

7

E(TENDED TO MOTOR OUTBOARD BEARING NO

SHOP RUN

YES

NOTE: PIPING BET!EEN ALL CONSOLES AND COMPRESSOR UNIT BY PURCHASER

) *

OF

ONE CMMN TO ALL UNITS

ONE FOR EA. UNIT

3 

DATE "

SCOPE OF BASIC SUPPLY (C$'&)

1 2

ITEM NO.

CAPACITY CONTROL #

$:

SEE DATA SHEET PAGE 3 FOR DETAILS

1-

SEPARATE MACHINE MOUNTED PANEL

11

PNEUMATIC

12

PROGRAMMABLE CONTROLLER

IN INSTRUMENT + CONTROL PANEL SEPARATE FREE STANDING PANEL

ELECTRIC

ELECTRONIC

HYDRAULIC

13 1 1"

INSTRUMENT + CONTROL PANEL #

$:

1% 17 1)

ONE FOR EACH UNIT

ONE COMMON TO ALL UNITS

MACHINE MOUNTED

FREE STANDING #OFF UNIT$

SEE INSTRUMENTATION DATA SHEETS FOR DETAILS OF PANEL5 ADDITIONAL REMARS5 AND INSTRUMENTATION. NOTE:

1*

ALL TUBING TUBING55 !IRING5 + CONNECTIONS CONNECTIONS BET!EEN BET!EEN OFF,UNIT OFF,UNIT FREE FREE STANDIN STANDING G PANELS PANELS AND COMPRESSO COMPRESSOR R UNIT BY PURCHASER.

221 22

HEATERS #

$:

23

FRAME LUBE OIL

CYL. LUBRICATORS

ELECTRIC

STEAM

COOLING !ATER

DRIVER#S$

GEAR OIL

2 #

$:

2"

BARRING DEVICE

2%

ROD PRESSURE PACING COOLING SYSTEM

27

SPECIAL CORROSION PROTECTION:

2)

HYDRAULIC TENSIONING TOOLS

2*

MECHANICAL RUN TEST:

MANUAL

PNEUMATIC

#

$: NO

NO NO

FLY! HEEL LOCING DEVICE FILTERS

MFR'S STANDARD

OTHER

MFG'S STANDARD

OTHER

COMPLETE SHOP RUN TEST OF ALL MACHINE MOUNTED EQUIPMENT5 PIPING + APPURT.'#S$

31 32

PAINTING:

MANUFACTURER'S STANDARD

33

NAMEPLATES:

U.S. CUSTOMARY UNITS

3

SHIPMENT:

DOMESTIC

SPECIAL SI UNITS

E(PORT

E(PORT BO(ING REQUIRED

3"

STANDARD % MONTH STORAGE PREPARATION

3%

OUTDOOR STORAGE FOR OVER % MONTHS #

37

#

# $5 PER SPEC

$5 PER SPEC

INITIAL INSTALLATION AND OPERATING TEMP ALIGNMENT CHEC AT JOBSITE BY VENDOR REPRESENTATIVE

3) 3*

COMPRESSOR MANUFACTURER'S USER'S LIST FOR SIMILAR SERVICE

-

PERFORMANCE DATA REQUIRED PER ".3.3:

BHP VS. SUCTION PRESSURE CURVES

1

ROD LOAD/GAS LOAD CHARTS

2

VALVE FAILURE DATA CHARTED

3

SPEED/TORQUE CURVE DATA



B&! VS. CAP CAPACITY ACITY PERFORMANCE CURVES OR TABLES REQUIRED FOR UNLOADING STEPS AND/OR VARIABLE

"

SUCTION/DISCHARGE PRESSURES

% 7

#

YES YES

3-

YES

ELECTRIC

SEPARATE CONSOLE

REMARKS:

) * ""1 "2 -%/*"

SHT " OF 17

API%1)S1.(LS

REV -

$

$

JOB NO.


ITEM NO.

RE REVISION PAGE

DATE %

OF

17

BY

UTILITY CONDITIONS

1 2 ELECTRICAL PO! ER:

C VOLTS

3

MAIN DRIVER



AU(ILIARY MOTORS

"

HEATERS

#BARG$ #&P6$

PHASE

/

/

/

/

/

/

/

HERT@

#BARG$ #&P6$

%

DC VOLTS

AC VOLTS

/

PHASE

/

HERT@

DC VOLTS

INSTRUMENT

/

/

/

#BARG$ #&P6$

ALARM + SHTD!N#BARG$ #&P6$

/

/

/

/

/

/

#BARG$ #&P6$

#BARG$ #&P6$

#BARG$ #&P6$ #BARG$ #&P6$

7 ) * INSTRUMENT AIR: 1- STEAM 11 INLET:

NORMAL PRESSURE

FOR: PRESS

12 #NORM.$ 13 E(H'ST:

PR ESS

1 #NORM.$

TEMP

MA(/MIN

/

PSIG

DRIVERS MA(/MIN

#BARG$ 4C #&P6$

TEMP

PSI G

HEATERS /

MA(/MIN

/

MA(/MIN

/

#BARG$ 4C #&P6$

MA(/MIN

FOR:

COMPRESSOR CYLINDERS #BARG$

/

#BARG$ 4C #&P6$

INLET: #NORM.$

PRESS TEMP

#BARG$ 4C #&P6$

E(H'ST:PRESS #BARG$ 4C #&P6$

#NORM.$

TEMP

#BARG$ 4C #&P6$

MA(/MIN

/

MA(/MIN

/

MA(/MIN

/

MA(/MIN

/

#BARG$ 4C#&P6$ #BARG$ 4C#&P6$

1" 1% 17 COOLING !ATER 1)

TYPE !ATER

1* SUPP.:

PRESS

2- #NORM.$

TEMP

21 R'T'RN:

TYPE !ATER

4C

PR ESS

22 #NORM.$

TEMP

COOLERS

4C

MA(/MIN

#BARG$ /

MA(/MIN

#&P6$/

MA(/MIN

/

MA(/MIN

/

SUPP.: 4C

#NORM.$ R'T'RN:

4C

#NORM.$

PRESS TEMP

#BARG$ MA(/MIN 4C#&P6$

PRESS TEMP

4C

/

MA(/MIN

/

MA(/MIN

/

MA(/MIN

/

23 2 COOLING FOR ROD PACING: 2" TYPE FLUID

SUPPLY PRESS

2% FUEL GAS:

NORMAL PRESSURE

27

COMPOSITION

2* REMARKS#SPECIAL REQUIREMENTS: 331 32 33 3 3" 3% 37 3) 3* 1 2 3  " % 7 ) * ""1 "2 SHT % OF 17

API%1)S1.(LS

4C MA(/MIN

2)

-%/*"

#&P6$ 

REV -

RETURN

 /

4C LHV

MJ/<

4C

4C

JOB NO.

J

#BARG$

RECIPROCATING COMPRESSOR #BARG$ (API 618-4TH) DATA SHEET SI UNITS

ITEM NO.

RE REVISION PAGE

DATE 7

CYLINDER DATA AT FULL LOAD CONDITION

1 2 SERVICE/ITEM NO. 3 STAGE  INLET PRESSURE5 #&P6$

 CYLINDER

" DISCHARGE PRESSURE5 #&P6$

FLANGES

% CYLINDERS PER STAGE 7 SINGLE OR DOUBLE ACTING #SA OR DA$ ) BORE5  * STROE5  1- RPM:

RATED / MA( ALLO!

11 PISTON SPEED5 /0:

RATED / MA MA( ALLO!

12 CYLINDER LINER5 YES/NO 13 LINER NOMINAL THICNESS5  1 PISTON DISPLACEMENT5 
SUCTION VAL VALVE#S$ VE#S$

22

DISCHARGE VAL VALVE#S$ VE#S$

23 ROD DIAMETER5 INCHES 2 MA( ALLO!. ALLO!. COMBINED ROD LOADING5 &N5 C  2" MA( ALLO!. ALLO!. COMBINED ROD LOADING5 &N5 T  2% CALCULATED GAS ROD LOAD5 &N5 C  27 CALCULATED GAS ROD LOAD5 &N5 T  2) COMBINED ROD LOAD #GAS K INERTIA$5 &N5 C  2* COMBINED ROD LOAD #GAS K INERTIA$5 &N5 T  3- ROD REV.5 DEGREES MIN  (,HD PIN 31 RECIP !T. #PISTON5 ROD5 (,HD + NUTS$5 &9 32 MA( ALLO!. !ORING PRESSURE5 #BARG$#&P6$ 33 MA( ALLO!. !ORING TEMPERATURE5 4C 3 HYDROSTATIC TEST PRESSURE5 #BARG$#&P6$ 3" HELIUM TEST PRESSURE5 #BARG$#&P6$ 3% INLET FLANGE SI@E/RATING 37

FACING

3) DISCHARGE FLANGE SI@E/RATING 3*

FACING

- DISCHARGE RELIEF VALVE SETTING DATA AT INLET PRESSURES GIVEN ABOVE: 1

RECOMMENDED SETTING5 #BARG$#&P6$

2

GAS ROD LOAD5 &N5 C 

3

GAS ROD LOAD5 &N5 T 



COMBINED ROD LOAD5 &N5 C 

"

COMBINED ROD LOAD5 &N5 T 

%

ROD REVERSAL5 4MIN  (,HD PIN

7 NOTE: CALCULATED AT INLET PRESSURES )

GIVEN ABOVE + RECOMMENDED SETTING.

*

SETTLE,OUT GAS PRESSURE

"-

#DATA #DAT A REQUIRED FOR STARTING$

"1

 C = COMPRESSION

 T = TENSION

"2 NOTES#REMARKS: -%/*"

SHT 7 OF 17

API%1)S1.(LS

REV -

(,HD = CROSSHEAD

OF

17

BY

JOB NO.


ITEM NO.

RE REVISION PAGE

DATE )

OF

17

BY

CONSTRUCTION FEA FEATURES TURES

1 2 SERVICE ITEM NO. 3 STAGE  CYLINDER SI@E #BORE DIA$5  " ROD RUN,OUT: NORMAL COLD VERTICAL % # 6? C$ 7

MATERIALS MA TERIALS OF CONSTRUCTION

) CYLINDER#S$ * CYLINDER LINER#S$ 1- PISTON#S$ 11 PISTON RINGS 12 !EAR BANDS

REQUIRED

13 PISTON ROD#S$: MATERIAL/YIELD5 N/ 1 THREAD ROOT STRESS  MACRL   (,HD END 1" PISTON ROD HARDNESS5 BASE MATERIAL5 MATERIAL5 R X

1% PISTON ROD C OA OATING TING 17

REQUIRED

COATING HARDNESS5 R

1) VALVE SEATS / SEAT PLATE 1* VALVE SEAT MIN HARDNESS5 R 2- VALVE GUARDS #STOPS$ 21 VAL VALVE VE DISCS D ISCS 22 VALVE SPRINGS 23 ROD PRESSURE PACING RINGS 2 ROD PRESSURE PACING CASE 2" ROD PRESSURE PACING SPRINGS 2% SEAL / BUFFER PACING5 DISTANCE PIECE 27 SEAL / BU FFER PACING5 INTERMEDIATE 2) !IPER PACING RINGS 2* MAIN JOURNAL BEARINGS5 CRANSHAFT 3- CONNECTING ROD BEARING5 CRANPIN 31 CONNECTING ROD BUSHING5 (,HD END 32 CROSSHEAD #(,HD$ PIN BUSHING 33 CROSSHEAD PIN 3 CROSSHEAD 3" CROSSHEAD SHOES 3% CYLINDER INDICATOR VALVES #X # X$

#BARG$ #&P6$

#BARG$ #&P6$

37 INDICAT INDICATOR OR CONNECTIONS ABOVE "--- PSI

#BARG$ #&P6$ #BARG$ #&P6$

3) FLUOROCARBON SPRAYED CYLINDER # X$ 3* INSTRUMENTATION IN #X # X$ COLD SIDE - CONTACT !/PROCESS GAS #X #X$ HOT SIDE



1  MA(IMUM ALLO!ABLE COMBINED ROD LOAD 2

USE #X #X$ IN APPROPRIATE COLUMN !HERE APPLICABLE

COMPRESSOR CYLINDER ROD PACING

3

FULL FLOATING PACING



VENTED TO:

DISTANCE PIECE#S$:

FLARE 

"

ATMOS.

SUCTION PRESSURE 

%

FORCED LUBRICATED

7

!ATER COOLED5

)

OIL COOLED5

*

!ATER FILTER

"-

VENT/BUFFER GAS SEAL PACING ARR.

"1

CONSTANT OR

"2

TYPE A

NON,LUBE

TFE

STAGE#S$5


STAGE#S$5


PROV.FUTURE !ATER/OIL COOLING #R: A? I FIG I,1$

COVERS:

SOLID METAL

VEN 2 TED TO

#O6 D06 P$

PURGED AT

SHT ) OF17

API%1)S1.(LS

LOUVERED

PRESSURI@ED TO !ITH RELIEF VALVE FRAME COMPARTMENT: #I6 D06 P$

VARIABLE DISPOSAL SYSTEM

VENTED TO PURGED AT PRESSURI@ED TO ! ITH RELIEF VALVE

SPLASH GUARDS FOR !IPER PACING -%/*"

SCREEN

CYLINDER COMPARTMENT:

BUFFER GAS PRESSURE5

"3

TYPE B

#BARG$ #&P6$

#BARG$ #&P6$ #BARG$ TYPE C TYP#&P6$ ED #BARG$ R: A? G5 F9#&P6$ . G,3

REV -

DISTANCE PIECE MA! P

#BARG$ #&P6$

JOB NO.


ITEM NO.

REVISION NO. PAGE

DATE

*

OF

17

BY

CONSTRUCTION FEATURES (CONTINUED)

1 2

FABRICATED CYLINDER5 HEADS5 + CONNECTION

3

SETCHES FOR DESIGN REVIE!

BUFFER GAS PACING ARR. OIL ! IPER PACING PURGE



BY PURCHASER. #2.1.".2.)$

INTERMEDIATE PARTITION PURGE

"

N2

INERT BUFFER PURGE GAS:

% 7

R: A? I F90 I,15 I,2 +I,3

VENT5 DRAIN5 PURGE PIPING BY MFG'R COUPLING(S)

LO!,SPEED

)

HI,SPEED

 C C00 + D  G6

*

BELT DRIE

B D D   + G6

OTHER NO

RIVEN SHEAV

RIVE SHEAVE

00 S6

#D S6$

RPM #E(PECTED$

1-

BY MANUFACTURER

11

MODEL

QTY + GROOVE (,SEC.

12

TYPE

PO! ER TRANSMITT'D

PITCH DIA. #I0$

. B L00

13 1 1"

API,%71 APPLIES

YES

NO

DRIVER NAMEPLATE HP RATING

INSPECTION AND SHOP TESTS (REF. (REF. .".)

1% 17

YES

CENTER DISTANCE #INCHES$ REQ'D

! ITN.

SHOP INSPECTION

OBSER.

QTY5 TYPE5 (,SEC.5 + LENGTH BELTS

1)

ACTUAL RUNNING CLEARANCES

1*

AND RECORDS

BELT SERVICE FACTOR #RELATIVE TO DRIVER NAMEPLATE HP RATING$

2-

MFG STANDARD SHOP TESTS

X

21

CYLINDER HYDROSTATIC TEST

X

NON,LUBE

STAGE#S$/SERVICE

22

CYLINDER PNEUMATIC TEST

X

LUBRICATED

STAGE#S$/SERVICE

23

CYLINDER HELIUM LEA TEST

2

CYL. JACET !ATER HYDRO TEST

2"

MECHANICAL RUN TEST # HR$

2%

BAR,OVER TO CHEC ROD RUNOUT

27 2)

LUBE OIL CONSOLE RUN/TEST # HR$ COOLING H2O CONSOLE RUN/TEST

2*

RADIOGRAPHY BUTT !ELDS

331

GAS

OIL

CYLINDER LUBRICA LUBRICATION TION

TYPE OF LUBE OIL:

SYNTHETIC

LUBRICATOR LUBRIC ATOR

COMP. CRANS CRANSHAFT5 HAFT5 DIRECT

DRIVE BY:

CHAIN5 FROM CRANSHAFT

X X

HYDROCARBON

ELECTRIC MOTOR OTHER LUBRICATOR MFR

FAB CYLS.

MODEL

MAG PARTICLE/LIQUID

TYPE LUBRICATOR:

SINGLE PLUNGER PER POINT

32

PENETRANT OF !ELDS

33

SPECIFY ADDITIONAL

COMPARTM'T5 TOTAL QTY.

3

REQUIREMENTS #.2.1.3$

PLUNGERS #PUMPS$5 TOTAL QTY.

#2.13$

3"

DIVIDER BLOCS

SPARE PLUNGERS5 QTY.

3%

QC OF INACCESSIBLE !ELDS

37

#2.1.".2.$

3)

SHOP FIT,UP OF PULSATION SUPPL.

SPARE COMPARTM'T !/OUT PLUNGERS HEATERS:

ELECTRIC ! /THERM.#S$

STEAM

ESTIMATED ESTIMA TED !EIGHTS AND NOMINAL DIMENSIONS

3*

DEVICES + ALL ASSOCIATED

TOTAL COMPR. ! T5 LESS DRIVER + GEAR

&9

-

GAS PIPING

! T5 OF COMPLETE UNIT5 #LESS CONSOLES$

&9

1

CLEANLINESS OF EQUIP EQUIP.5 .5 PIPING5 + APPURTENANCES

2

MA(IMUM ERECTION ! EIGHT

&9

MA(IMUM MAINTENANCE ! EIGHT

&9

3

HARDNESS OF PARTS5 !ELDS +



HEAT AFFECTED @ONES

DRIVER ! EIGHT/GEAR ! EIGHT LUBE OIL/COOLING H 2O CONS.

"

NOTIFICATION NOTIFICA TION TO PURCHASER OF

FREE STANDING PANEL

% 7

ANY REPAIRS REPAIRS TO MAJOR

SPACE REQUIREMENTS,FEET:

COMPONENTS

&9

/

&9

! IDTH

HEIGHT

COMPLETE UNIT

)

LUBE OIL CONSOLE COOLING H2O CONSOLE

* "-

SPECIFIC REQUIREMENTS TO BE DEFINED5

"1

FOR E(AMPLE5 DISMANTLING5 AU( EQUIPMENT

"2

OPERATIONAL + RUN TESTS.

"3

LENGTH

/

APPENDI(  COMPLIANCE:

"" SHT * OF 17

API%1)S2.(LS

PISTON ROD REMOVAL DIST. OTHER EQUIPMENT SHIPPED LOOSE #DEFINE$

"

-%/*"

FREE STANDING PANEL

REV -

VENDOR

PULSATION SUPP.5 ! EIGHT

PURCHASER

PIPING

&9 &9

INTERSTAGE EQUIPMENT

&9

JOB NO.


ITEM NO.

REVISION NO. PAGE

DATE

1-

OF

17

BY

UTILITY CONSUMPTION

1 2

ELECTRIC MOTORS

3  " %

F I

7

M0 S N

)

 3.1.2." 6

*

M D66 S

111 12 13

MAIN DRIVER

NAMEPLATE

LOCED ROTOR

FULL LOAD

HP

AMPS

STEADY ST STA ATE

MAIN DRIVER NON,STEADY STA ST ATE AMPS AT COMPRES, COMPRES,

AMPS

SOR RATED HORSEPO!ER #I M0 O$ AMPS

MAIN LUBE OIL PUMP

 COMPRESSOR RATED

AU( LUBE OIL PUMP

&! OF

MAIN COOLING !ATER PUMP

 CURRENT PULSATIONS

AU( COOLING COOLING !ATER !ATER PUMP

1

ROD PACING COOLING PUMP

1"

CYLINDER LUBRICATOR

OF

8

1% 17 1) 1* ELECTRIC HEATERS

221

!ATTS

22

FRAME OIL HEATER#S$

23

COOLING !ATER HEATER#S$

2

CYL. LUBRICATOR HEATER#S$

VOLTS

HERT@

2" 2% 27 2) STEAM

2* 3-

FLO!

PRESSURE

TEMPERATURE

BAC PRESSURE

31

MAIN DRIVER

&9/ 

#BARG$ #&P6$

4CTT TO

#BARG$ #&P6$

32

FRAME OIL HEATER#S$

&9/ 

#BARG$ #&P6$

4CTT TO

#BARG$ #&P6$

33

CYL. LUB. HEATER#S$

&9/ 

#BARG$ #&P6$

4CTT TO

#BARG$ #&P6$

3

&9/ 

#BARG$ #&P6$

4CTT TO

#BARG$ #&P6$

3"

&9/ 

#BARG$ #&P6$

4CTT TO

#BARG$ #&P6$

3% COOLING !ATER REQUIREMENTS

37 3)

FLO! 
3* 1 2

CYLINDER JACETS INTERCOOLER#S$ AFTERCOOLER AFTERCOOL ER

3

FRAME LUBE OIL COOLER



ROD PRESSURE PACING

" % 7 )

TOTAL QUANTITY5 
* REMARKS#SPECIAL REQUIREMENTS: "-

ROD PACING COOLANT MAY BE OTHER THAN !ATER

"1 -%/*"

SHT 1- OF 17

API%1)S2.(LS

REV -

INLET TEMP 4C

OUTLET TEMP 4C

INLET PRESS #BARG$ #&P6$

UTLET PRES #BARG$ #&P6$

MA( PRESS #BARG$ #&P6$

JOB NO.


REVISION NO. PAGE

DATE

11

OF

17

BY

FRAME LUBE OIL SYSTEM

1 2

BASIC LUBE OIL SYSTEM FOR FRAME:

3

REF: TYPE MAIN MAIN BEARINGS:



ITEM NO.

SPLASH

PRESSURE #FORCED$

TAP'RD ROLL'R MAIN OIL PUMP DRIVEN BY:

PRESSURE SYSTEM:

HEATERS REQUIRED:

PRECISION SL'VE

ELEC. ! /THERMOSTAT#S$

COMP. CRANSHAFT

"

ELEC. MOTOR

OTHER

PSV FOR MAIN PUMP E(TERNAL TO CRANCASE

%

AU( OIL PUMP DRIVEN BY:

7

ELEC. MOTOR

OTHER

HAND OPERATED PRE,LUBE PUMP FOR STARTING

)

API,%1 LUBE SYSTEM:

*

NO

OPERATIONAL OPERA TIONAL TEST +  HOUR MECH RUN TEST

YES #S N  2.12.2$

CHEC VAL VALVE VE ON MAIN PUMP #FIG #FIG G,"$

CONTINUOUS FLO! THROUGH OIL #3.7.2.7$

1-

SEP. CONSOLE FOR PRESS. LUBE SYS:

ONE CONSOLE FOR EA. COMP.

11

N:

I06   0 

CONSOLE TO BE OF DEC PLATE TYPE CONSTRUCTION SUITABLE FOR

I06 D66 S0.

MULTI,POINT SUPPORT AND GROUTING ! ITH GROUT + VENT HOLES.

12 13 1

ELECTRICAL CLASSIFICATION : CLASS

5

GROUP GR

5

ONE CONSOLE FOR

COMPRESSORS

DIV DI

NON,HA@ARDOUS

BASIC SYS. REQ'MTS (NORM. OIL FLO!S  OLUMES)

1"

LUBE OIL

1% 17

COMPRESSOR FRAME

1)

DRIVER

1*

GEAR

2-

SYSTEM PRESSURES:

FLO!

PRESSURE


#BARG$ #&P6$

DESIGN

21 22

STEAM

VISCOSITY

#BARG$ #&P6$

SSU  -4C

HYDROTEST

PIPING MATERIALS:

CARBON STEEL

23 2

UPSTREAM OF PUMPS + FIL FILTERS TERS

2"

DO!NSTREAM OF FIL FILTERS TERS

STAINLESS STEEL ! ITH SS FLANGES

<

#BARG$ #&P6$

#BARG$ #&P6$

PRESSURE CONTROL VALVE SETTING

SUMP VOLUME

SSU  1--4C

#BARG$ #&P6$

PUMP REL'F VALVE#S$ SET STAINLESS STEEL ! ITH CARBON STEEL FLANGES

2% 27 2)

PUMPS

2*

 S T O$

3-

#G6

RAT'D FL'!

PR ESSURE #BARG$

<

#&P6$

COLD START REQ'D &!

DRIVER

SPEED

COUPLING

MECH. SEAL

&!

RPM

REQ'D

REQ'D

MAIN

31

AU(ILIARY

32

PUMP CASING MATERIAL #R. 2.12.3.1$:

33

GUARD#S$ REQ. FOR COUPLING#S$:

3

AU( PUMP

BY PURCH.

BY MFR.

! IRING TO TERMINAL BO(:

BY PURCH.

BY MFR.

3%

S! ITCHES SHELL + TUBE

AUTOMATIC AUTOMA TIC

GUARD TYPE OR CODE

ON,OFF,AUTO SEL. S!ITCH: S!ITCH:

COOLERS:

MANUAL

AU( PUMP

3"

37

AU(ILIARY PUMP CONTROL:

MAIN PUMP MAIN PUMP

SINGLE

DUAL ! /TRANSFER VALVE !ATER CO COOLED

RTD'S/THERMOCOUPLES

MFG'S STD.

TEMA C

TEMA R #API,%%D66 S0 A6$

3)

REMOVABLE BU BUNDLE

3*

! /BYPASS + TEMP CONTROL VALVE:

MANUAL

AIR CO COOLED !/ !/AUTO TEMP CONTROL #API,%%1 D6 D66 S S0 , A6$

SINGLE

ASME CODE DESIGN

2

DUAL ! /TRANSFER VALVE #BARG$ DESIGN PRESSURE5 #&P6$

3

MICRON RATING5

CARTRIDGE MATERIAL5

CARTRIDGE P/N



BONNET MATERIAL5

CASING MATERIAL5

FURN.SPARE FURN.SP ARE CARTR.5QTY

AUTO

SEE SEPARATE HEAT E(CHANGER DATA SHT FOR DETAILS SPECIFY 8 GLYCOL ON COOLING !ATER SIDE

1

"

FILTER(S)

SYS. COMPONENT SUPP.

%

MANUFACTURER

MAIN PUMP

7

P CLEAN5

#BARG$ #&P6$

MODEL

TRANSFER VAL VALVE#S$ VE#S$

)

MECHANICAL SEALS

PUMP COUPLING#S$

*

ELECTRIC MOTORS

SUCTION STRAINER#S$

"-

STEAM TURBINES

CHEC VALVE#S$

"1

OIL FILTER#S$ -%/*"

SHT 11 OF 17

API%1)S2.(LS

REV -

P COLLAPSE5

MANUFACTURER OIL COOLER#S$

AU(ILIARY PUMP

ASME CODE STAMPED

#BARG$ #&P6$

MODEL

JOB NO.

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS BASIC COOLING SYS. FOR:

DATE

12

OF

17

INTERCOOLER#S$

HEATERS REQ.'D FOR PRE,HEATING:



PRESSURE FORCED CIRCULATING SYS:

"

MAIN !ATER PUMP DRIVEN BY:

%

BY

OPEN5 PIPING BY:

AU( !ATER !ATER PUMP DRIVEN BY: BY:

NOTE:

* 1-

AFTERCOOLER

OIL COOLER#S$

ELEC.5! / THERMOSTAT#S$ PURCH.

STEAM

MFR

CLOSED5 PIPING BY MFR.

ELEC. MOTOR

STEAM TURBINE

OTHER

ELEC. MOTOR

STEAM TURBINE

OTHER

SEP. CONSOLE FOR COOLING !ATER SYS.:

)

11

PAGE

COMPRESSOR CYL.#S$

3

7

REVISION NO.

COOLING !ATER SYSTEM

1 2

ITEM NO.

ONE CONSOLE FOR EA. COMP.

ONE CONSOLE FOR

COMP'RS

I06   L0 

CONSOLE TO BE OF DEC PLATE TYPE CONSTRUCTION SUITABLE FOR

I06 D66 S0

MULTI,POINT SUPPORT AND GROUTING ! ITH GROUT + VENT HOLES.

ELECTRICAL CLASSIFICATION : CLASS

5

GROUP GR

5

D IV DI

BASIC SYS. REQ'MTS (NORM. COOLING !ATER FLO! DATA)

NON,HA@ARDOUS

COOL'G !ATER TO BE

8 ETHYL'NE GLYC'L

SITE

12

FORCED

THERMO

STAND

FLO!

PRESSURE

INLET TEMP

OUTLET TEMP

FLO!

13

COOL'G

SYPHON

PIPE


#BARG$ #&P6$

4C

4C

IND'TR

1

CYLINDER#S$5

STAGE

1"

CYLINDER#S$5

STAGE

1%

CYLINDER#S$5

STAGE

17

CYLINDER#S$5

STAGE

1)

CYLINDER#S$5

STAGE

1*

CYLINDER#S$5

STAGE

2-

PISTON ROD PAC'G TOTAL

21

INTERCOOLER#S$ TOTAL

22

AFTERCOOLER

23

OIL COOLER#S$

2 2"

TOTAL FLO!

2%

SYS. PRESSURES:

27

!ATER RESEROIR:

#BARG$ #&P6$

DESIGN5 SI@E5

#BARG$ #&P6$

HYDROTEST5

 DIA (

 HT.

RELIEF VALVE#S$5 SETTING

CAPACITY

 N6 O69 L

2) 2*

RESERVOIR MATERIAL

3-

LEVEL GAUGE

31

PUMPS: (C+&-/012 O23)

33

INTERNAL COATING5 TYPE LEVEL S! ITCH

DRAIN VALVE

INSPECTION + CLEAN,OUT OPENINGS

RAT'D FL'!

PRESS.

REQ'D

DRIVER

SPEED

COUP CO UPLI LING NG

MEC ECH. H.S SEA EAL L


#BARG$ #&P6$

&!

&!

RPM

REQ'D

REQ'D

32 MAIN

3

AU(ILIARY

3"

PUMP CASING MATERIAL #R 2.12.3.1$:

MAIN PUMP

3%

GUARD#S$ REQ.'D FOR COUP'G#S$

MAIN PUMP

37

AU(.PUMP CONTROL:

MANUAL

AUTO

3) 3*

COOLING !ATER HEAT EXCH.:

SHELL + TUBE

AU( PUMP AU( PUMP

GUARD TYPE OR CODE

ON,OFF,AUTO SEL. S!ITCH: S!ITCH:

BY PURCH.

BY MANUFACTURER MANUFACTURER

! IRING TO TERMINAL BO(:

BY PURCH.

BY MANUFACTURER

SINGLE

DUAL ! /TRANSFER VALVE

TEMA C

TEMA R#API,%%D66 S0 A6$

1

AIR COOLED E(CHANGER !/AUTO TEMP CONTROL #API,%%1 D66 S0 A6$

2

! /BYPASS + TEM. CONTROL VALVE

3

SEE SEPARATE COOLER DATA SHEET FOR DETAILS SPECIFY 8 GLYCOL ON BOTH SIDES



OF SHELL + TUBE

"

PSIG

<

SYS. COMPONENT SUPP.

%

MANUFACTURER

MAIN PUMP

7

AU(ILIARY PUMP MECHANICAL SEALS

*

ELECTRIC MOTORS

"-

STEAM TURBINES

PUMP COUPLING#S$

"2 API%1)S2.(LS

REV -

AUTO

LOUVERS FOR AIR E(CH.

MANUFACTURER

TRANSFER VAL VALVE#S$ VE#S$

"1

SHT 12 OF 17

MODEL TEMP CONTROL VALVE#S$

)

-%/*"

MANUAL

MODEL

JOB NO.


ITEM NO.

REVISION NO. PAGE

DATE

13

OF

17

BY

PULSATION PULSA TION SUPPRESSION DEICES FOR RECIPROCA RECIPROCATING TING COMPRESSORS

1

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE STAGE OF COMPRESSION

2 3 APPLICABLE TO:

PROPOSALS

PURCHASE

AS BUILT BUILT

 FOR/USER " SITE/LOCATION

AMBIENT TEMPERA TEMPERATURE TURE MIN/MA(

% COMPRESSOR SERVICE

NUMBER OF COMPRESSORS

7 COMPRESSOR MFG.

MODEL/TYPE

/

4C

) SUPPRESSOR MFG. * NOTE:

I.D66 C.' P.

B C/S.M9./P06

B M9#0$ 6 

B M9#0$/P60 60 A6

GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

111 TOTAL NUMBER OF SERVICES AND/OR STAGES 12 TOTAL NUMBER OF COMPRESSOR CYL. 13

ASME CODE STAMP STAMP

TOTAL NUMBER OF CRANTHRO! S

GOVERNMENTAL GOVERNMENT AL CODES OF

1

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE

1"

LUBE SERVICE

1%

RADIOGRAPHY #(,RAY OF ! ELDS$:

17

SHOP INSPECTION

1)

STROE

NON,LUBE SERV.

! ITNESS HYDROTEST

! ITNESSED

CODE REGULATIONS REGULATIONS APPL APPLY Y

NO OIL ALLO! ED INTERNALLY NONE

 RPM

SPOT

DRY TYPE INTER.CORR.COATING

1--8

IMPACT TEST

YES

NO

SPECIAL ! ELDING REQUIREMENTS

OUTDOOR STORAGE OVER % MONTHS

SPECIAL PAINT SPEC

OBSERVED

1* CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA

221

SERVICE

STAGE NO.

22

COMPRESSOR MANUFACTURER'S RATED CAPACITY

23

LINE SIDE OPERATING PRESSURE

INLET5

2

OPERATING TEMP. ! ITHIN SUPPRESSORS

INLET5

2"

ALLO!ABLE PRESSURE DROP THROUGH SUPPRESSORS SUPPRESSORS

LBS/HR

SUPRESSOR TAG NUMBER

2)

COMBINATION INLET SUPP SEPARATOR/INTERNALS

31

#BAR$ #&P6$ /

DISCHARGE5 8

YES

NO

/

#BAR$ #&P6$

DISCHARGE5

4C

INLET SUPPRESSOR

27

3-

MMSCFD

#BAR$ #&P6,60$

∆ P

2%

2*

SCFM

∆ P

4C

#BAR$ #&P6$ /

8

DISCHARGE SUPPRESSOR

YES

/

NO

YES

NO

NO. #QTY$ OF INLET + DISCH. SUPP. PER STAGE ALLO!ABLE PEA,PEA PEA,PEA PULSE  LINE SIDE NO@@LE ALLO!ABLE PEA,PEA PEA,PEA PULSE  CYL FLANGE NO@@LE

32

DESIGN FOR FULL VACUUM CAPABILITY

33

MIN. REQ'D ! ORING PRESSURE + TEMPERATURE TEMPERATURE

3

NOTE: NOT E:

A A  09 095 5   66 66 M6 M6 +   6 6      

3"

60   6&0  6 06  

3%

00. T 66 M6 0   0  9.1  12

37

#&P6,60$#BAR$

/

#&P6,60$#BAR$

/

8 8

YES

#BAR$ #&P6$

NO

#&P6,60$#BAR$

/

#&P6,60$#BAR$

/

8 8

YES



4C

#BAR$ #&P6$

NO



4C

6   U1A F0.

3)

INITIAL SI@ING VOL. PER FORMULA OF 3.*.2.2.2

3*

NOTE:

T0 0 6 R

<

<

<

<

1

AS BUILT BUILT VOLUME #<$

2 3  " % 7 ) * ""1 "2 -%/*"

SHT 13 OF 17

API%1)S2.(LS

REV -

JOB NO.

RECIPROCATING RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS

ITEM NO.

REVISION NO. PAGE

DATE

1

OF

17

BY

1

PULSATION PULSA TION SUPPRESSION DEICES FOR RECIPROCATING COMPRESSORS (CONT'D)

SERVICE

2

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION

STAGE NO.

INLET SUPPRESSOR

3 CONSTRUCTION REQUIREMENTS  DATA 

SUPRESSOR TAG NUMBER

"

BASIC MATERIAL REQUIRED5 CS5 SS5 ETC.

%

ACTUAL MATERIAL MATERIAL DESIGNATION DESIGNATION

SHELL/HEAD

7

SPECIAL HARDNESS LIMITATIONS5 R

)

CORROSION ALLO!ANCE.5 

*

!ALL THICNESS5 

YES

NOM. SHELL DIA ( OVERALL LGTH.

PIPE OR ROLLED PLATE CONSTRUCTION ACT.. MA( ALLO!. !ORING PRESS. AND TEMPERATURE ACT TEMPERATURE

!ELDS

INLET SUPRESS. TO BE SAME MA! P AS DISCH'RGE SUPPRESS. MA( E(PECTED PRESSURE DROP# ∆ P P55 8$ LINE PRESS

1%

! EIGHT #EACH$

17

INSUL NUTS + ALLO!. FOR INSULATION REQUIRED # X$

1)

E(PECTED P,P PULSE  LINE SIDE/CYL FLG5 8 LINE PRESS

1*

BASED ON FINAL SUPPRESSOR DESIGN

2-

SUPPORTS5 TYPE/QUANTITY

IN. IN./

<



IN.

IN./

ROLLED PLATE

#BAR$#&P6,60$

1"

PIPE 4C

< ROLLED PLATE

#BAR$#&P6,60$



4C

4C YES ∆ P

4C

NO

#BAR$ #&P6,60$ /

8

∆ P

#BAR$ #&P6,60$ /

&9

8/

8 &9

8

8/

8

CONNECTION REQUIREMENTS  DATA

21 22

LINE SIDE FLANGE.

23

COMP CYL FLANGE#S$5 QTY/SI@E/RATING/FACING/TYPE

2

SI@E/RATING/FACING/TYPE

FLANGE FINISH5

PER 3.*.3.1" 3.2 %.

2"

SPECIAL #SPECIFY$ PER ANSI 1%."

INSPECTION OPENINGS REQUIRED

YES

27

SPEC. QTY. SI@E5 /FLG TYPE + RATING

2)

 QTY. SI@E5 /FLG TYPE + RATING VENT CONNECTIONS REQUIRED

3-

NO

BLINDED

YES

NO

BLINDED

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO


31

 QTY. SI@E5 /FLG TYPE + RATING DRAIN CONNECTIONS REQUIRED

33


3

 QTY. SI@E5 /FLG TYPE + RATING

3"

SHELL + HEADS



/ PIPE

1

32

/

#/<$

MINIMUM DESIGN METAL TEMP #2.1.)$

2*

!ELDS 

13

2%

/

SHELL + HEADS

SHELL/HEAD

11 12

/ NO

REQUIRED

1-

DISCHARGE SUPPRESSOR

PRESSURE CONNECTIONS REQUIRED

3%


37


3)

TEMPERATURE CONNECTIONS REQUIRED

3*


-

CYL NO@@LE

1


MAIN BODY

2 3  " OTHER DATA AND NOTES

% 7

COMPRESSOR MFG'S SUPP. SUPP. OUTLINE OR DRA!ING NO.

)

SUPP.. MFG'S OUTLINE OR DRA!ING NO. SUPP

*

NOTES  = AS BUILT BUILT

""1 "2 -%/*"

SHT 1 OF 17

API%1)S2.(LS

REV -

JOB NO.


ITEM NO.

REVISION NO. PAGE

DATE

1"

OF

17

BY

INSTRUMENTATION

1 2 PURCHASER TO FILL IN

#

3

INSTRUMENT + CONTROL



PANEL

#

$ AFTER COMMODITY TO INDICATE:

$:

BY COMP. MFR.

ONE FOR EA. UNIT

ONE COMMON TO ALL UNITS

MACHINE MT'ED

FREE STANDING #OFF UNIT$

"

PNEUMATIC

%

NEMA 75 CLASS

5 GROUP

7

I/S BARRIERS #

$

)

NEMA 5 !ATERTIGHT + DUSTTIGHT

*

OTHER NEMA

1-

ELEC.

ELECTRONIC

BY OTHERS

REMOTE

OUTDOORS

HYDRAULIC 5 DIVISION

PROGRAMMABLE CONTL'R INTRINSICALLY SAFE

PURGED TO NFPA *% TYPE LO! PURGE PRESS.

VIB5 ISOLATORS

11

LOCAL

BY PURCH.

STRIP HEATERS

(

ALARM

PURGE CONN.

Y

@

SHUTDO! N E(TRA CUTOUTS

ANNUNCIATOR ANNUNCIA TOR !/FIRST,OUT INDICA INDICATION TION LOCATED LOCATED ON CONTROL PANEL PANEL

12

PURCHASER'S CONN. BROUGHT OUT TO TERMINAL BO( BY VENDOR

13 ADDITIONAL PANEL REMARKS: 1 1" 1% 17

INSTRUMENTATION SUITABLE FOR:

INDOORS

OUTDOORS

OTHER

1)

PREFERRED INSTRUMENT SUPPLIERS5 #TO BE COMPLETED BY PURCHASER$5 OTHER!ISE MFR'S STANDARD APPLIES APPLIES

1*

PRESSURE GAUGES

221 22

DIFF. PRESSURE GAUGES

MFR

23

PRESS. TRANSMITTERS

MFR

TYPE

MTL

2

LIQUID LEV. TRANSMITTER

MFR

TYPE

MTL

2"

PRESSURE S! ITCHES

MFR

TYPE

MTL

2%

TEMPERATURE S! ITCHES

MFR

TYPE

MTL

27

LIQUID LEVEL S! ITCHES

MFR

TYPE

MTL

2)

DIFF. PRESSURE S! ITCHES

MFR

TYPE

MTL

2*

CONTROL VALVES

MFR

TYPE

MTL

3-

PRESSURE SAFETY VALVES

MFR

TYPE

MTL

31

SIGHT FLO! INDICATORS

MFR

TYPE

MTL

32

VIBRATION MONITORS + EQUIP.

MFR

TYPE

MTL

33

THERMOCOUPLES

MFR

TYPE

MTL

3

RTD'S

MFR

TYPE

MTL

SOLENOID VALVES

MFR

TYPE

MTL

3" 3%

MFR

SI@E + TYPE

MTL

TEMPERATURE GAUGES

MFR

SI@E + TYPE

MTL

LIQUID LEVEL GAUGES

MFR

ANNUNCIATOR ANNUNCIA TOR

37

TYPE SI@E + TYPE

MFR

PROGRAMMABLE CONTROLLER

MTL MTL

#

MODEL + #QTY SP SPARE ARE POINTS$

MFR

TYPE

MTL

3)

MFR

TYPE

MTL

3*

MFR

TYPE

MTL

$

1

PRESSURE GAUGE REQUIREMENTS

LIQUID FILLED PRESSURE GAUGES:

2 3 FUNCTION

NO

PANEL

LOCALLY

PANEL

MOUNTED

MOUNTED

MOUNTED

MOUNTED

LUBE OIL MAIN PUMP DISCHAR.

#

$

#

$

"

LUBE OIL AU(. PUMP DISCHARG.

#

$

#

$

%

LUBE OIL PRESS. AT FRAME HEADER #

$

#

$

$

#

$



YES

LOCALLY

#

$

#

$

 EA. STAGE

#

$

#

$

DISCH. PRESS.

#

$

#

$

 EA. STAGE

#

$

#

$

PROCESS GAS: INLET PRESS.

7

LUBE OIL FILTER ∆ P

#

)

COOLING H2O INLET HEADER

#

$

#

$

#

$

#

$

*

#

$

#

$

#

$

#

$

"-

#

$

#

$

#

$

#

$

"1 REMARKS: "2 -%/*"

SHT 1" OF 17

API%1)S2.(LS

REV -

J OB N O .


ITEM NO.

REVISION NO. PAGE

DATE

1%

OF

17

BY

INSTRUMENTATION INSTRUMENT ATION (CON T'D)

1 2 TEMPERA TEMPERATURE TURE MEASUREMENT REQUIREMENTS 3 FUNCTION

LOCALLY

PANEL

GAUGE ! /

THERMO

RTD

I/S

MOUNTED

MOUNTED

CAPIL'RY

CPL SYS

SYS

SYS



LUBE OIL

INLET TO

OU T O F

FRAME

#

$

#

$

"

LUBE OIL

INLET TO

OU T O F

COOLER

#

$

#

$

%

MAIN JRNL BEARINGS #THERMOCOUPLES OR RTD'S ONLY$ ONLY$

#

$

#

$

7

MOTOR BE BEARING#S$

#

$

#

$

)

COOLING !ATER HEADER:

#

$

#

$

*

CYL. COOLING !ATER:

#

$

#

$

EACH CYL

#

$

#

$

$

#

$

111

#THERMOCOUPLES OR OR RT RTD'S ON ONLY$

PROCESS GAS:

INLET

INTERCOOLER#S$

12 13

INLET INLET

AFTERCOOLER:

1

OUTLET OUTLET

DISCH.

EA. CYL

INLET

GAS

!ATER

#

INLET

GAS

!ATER

#

$

#

$

$

#

$

INLET

GAS

!ATER !AT ER

#

INLET

GAS

!ATER

#

$

#

$

#

$

#

$

1"

COOLING !ATER

1%

PRESS. PG CASE5 CYL PIST ROD #THRM'CPLS OR RTD'S ONLY$ ONLY$

#

$

#

$

COMPRESSOR VALVES

#

$

#

$

1)

#

$

#

$

1*

#

$

#

$

17

2-

INLET

OUTLET/COOLED PG CASE#S$

SUCT.

DISCH. TC'S OR RTD'S ONLY

ALARM  SHUTDO!N S!ITCH REQ'MTS

NOTE: ALARM + SHUTDO!N S!ITCHES SHALL BE INDIVIDUALLY SEPARA SEPARATE TE ANNUNCIATION ANNUNCIA TION POINTS

21 ALARM

22

SHUTDO!N

23

IN

IN CTL

IN

IN CTL

TOTAL

2

PNL

R OO M

PNL

R O OM

NO.

2" 2%

ALARM

FUNCTION

SHUT

BY

DO!N

MFR

27

LO! LUBE OIL PRESS.  BEARING HEADER

#

$ #

$

2)

HIGH LUBE OIL ∆ P ACROSS FILTER

#

$ #

$

LO! LUBE OIL LEVEL5 FRAME

#

$ #

$

#

$ #

$

#

$ #

$

#

$

2* 3-

AU( LUBE OIL PUMP5 FAIL TO START START

31

CYL LUBE SYSTEM PROTECTION

32

COMPR. VIBRATION5 SHUTDO!N O NL NLY Y

33

VIBRATION5 VIBRA TION5 !/ CONTINUOUS MONITORING

#

$ #

$

3

ROD DR OP DETECTOR5 CONTACT TYPE#1/CYL$

#

$ #

$

3"

ROD DROP PRO(IMITY PROBE #1/CYL$

#

$ #

$

3%

OIL TEMP OUT OF FRAME

#

$ #

$

37

HIGH GAS DISCH. TEMP EACH CYLINDER

#

$ #

$

3)

HIGH JACET !ATER TEMP.5 EA. CYL

#

$ #

$

3*

LO! SUCTION PRESS.5 FIRST STG INLET

#

$ #

$

-

HI DISCH. PRESS.

#

$ #

$

1

HI CYL. GAS ∆ P5 EACH STAGE

#

$ #

$

2

HI LIQ. LEV.5 EA. MOISTURE SEPARATOR

#

$ #

$

3

LO! PURGE GAS PRESS5 DIST DISTANCE ANCE PIECE#S$

#

$ #

$



HI (,HD PIN TEMP

#

$ #

$

"

PRESS PG CASE #PISTON ROD TEMP$

#

$ #

$

#

$ #

$

FINAL

%

EA STG

7

PANEL OTH'RS

BY

PANEL

MFR

OTH'RS

TOTAL NUMBER OF ANNUNCIATION POINTS

)

S! ITCH CONTACT OPERATION

*

ALARM CONTACTS CONTACTS SHALL:

NOTE: EACH S! ITCH SHALL BE MINIMUM SPDT ARRANGEMENT OPEN # DE,ENER.$ TO SOUND ALARM + BE ENERGI@ED !HEN COMPR. IS IN OPERATION OPERATION

"-

CLOSE #ENERGI@E$ TO SOUND ALARM + BE DE,ENERGI@ED ! HEN COMPR. IS IN OPERA OPERATION TION

"1

SHUTDO! N CONTACTS SHALL:

OPEN # DE,ENERGI@ED$ TO SHUTDO! N + BE ENERGI@E ! HE HEN COMPR. IS IN OPERATION

"2

CLOSE #ENERGI@E$ TO SHUTDO!N + BE DE,ENERGI@E !HEN COMPR. IS IN OPERATION

"3 REF: 3.%.".1 FOR MINIMUM RECOMMENDED PROTECTION REQUIREMENTS -%/*"

SHT 1% OF 17

API%1)S2.(LS

REV -

OF POINTS

JOB NO.


REVISION NO. PAGE

MISCELLANEOUS INSTRUMENTATION SIGHT FLO! IND. #COOLING H 2O ONLY$

#

$

FOR:



PNEUMATIC PRESSURE TRANSMITTERS

#

$

FOR:

"

PRESSURE TRANSMITTERS #ELEC. OUTP.$

#

$

FOR:

%

PNEUMATIC LEVEL TRANSMITTERS

#

$

#

$

#

$

7

ALARM HORN + ACN'LMT TEST BUTTON

)

CONDUIT + !IRING !/JUNCT. BO(ES

*

#CON, SOLES$

TEST VALVES

#

$

FOR:

1-

DRAIN VALVES

#

$

FOR: FOR:

11

GAUGE GLASS#ES$

#

$

12

TACHOMETER

#

$

13

CRANSHAFT EY PHASER

#

$

1"

#

$

1%

#

$

1

SEPARATE SEPARA TE LUBE OIL CONSOLE INSTRUMENTATION:

$

1*

#

$

2-

#

$

21

#

$

22

#

$

23

#

$

SEP SE PAR ARA ATE CO COOL OLIN ING G !A !ATE TER R CON CONSO SOLE LE IN INST STRU RUME MENT NT:

AFTERCLR

CYL JACET !ATER

2"

$

2%

#

$

27

#

$

2)

#

$

2*

#

$

3-

#

$

H2O CLR

ROD PRESS. PG CASES

SPEED RANGE

TO

RPM

FOR:

RELIEF VALVES LOCATION

32

BY

MANUFACTURER

33

#

$

3

#

$

3"

#

$

3%

#

$

37

#

$

3)

#

$

3*

#

$

-

#

$

1

#

$

2

#

$

NOTES:

TYPE

SEE MOTOR DATA SHEET FOR ADDITIONAL MOTOR INSTRUMENTATION REQUIREMENTS



FOR TURBINE DRIVERS USE APPLICABLE API DATA SHEETS

"

FOR GEAR REDUCERS USE APPLICABLE API DATA SHEETS

%

ELECTRICAL + INSTRUMENTATION CONNECTIONS SHALL BE MADE DIRECTLY BY THE PURCHASER TO INDIVIDUAL

7 )

OIL CLR

PURC PU RCH. H. TO LIS LIST T REQ REQ'M 'MTS TS IN AD ADDI DITI TION ON TO ANY ANY AB ABOV OVE E REQ REQ'M 'MTS TS #

3

BY

PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS #

31

17

AND TRANSDUCER TRANSDUCER

1)

2

OF

INTERCLR#S$

3

17

DATE

17

INSTRUMENTATION (CONT'D)

1 2

ITEM NO.

INSTRUMENTS ON THE COMPRESSOR ADDITIONAL INSTRUMENTATION REMARKS#SPECIAL REQUIREMENTS:

* "-%/*"

SHT 17 OF 17

API%1)S2.(LS

REV -

SI@E

SETTING

Api 618 4th Ed si Datasheets

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