830

TRUCK MAINTENANCE

1 of 84

INDEX INTRODUCTION MANUFACTURER'S INFORMATION SYSTEMS

4 5 6 7 8 9

4000 - Range and documentary system Renault Truck 4001 - Range and documentary system Renault Trucks _ short course 4002 - Using Windows and the workshop information tools 4003 - Running Windows and using the workshop information tools

TRUCK TECHNOLOGY

10 11 12 13 14 15 16 17 18

4010 - Light vehicle technology EURO 3 4011 - Technology of Master and Mascott EURO 4 (Phase III) 4012 - Maxity : Technology 4020 - Medium range technology Euro 4 4030 - Road range technology Euro 4 4050 - Specific technology for refuse collection vehicules (BOM) 4080 - Construction range technology Euro 4 4091 - Construction range technology Euro 3 (range excluding DXi)

METHODS AND TOOLS

19 20 21 22 23 24 25 26 27

4100 - 24/24 breakdown repair diagnostic 4111 - Using a Windows computer work station 4130 - Service station diagnostic 4140 - Diagnostic : methods and tools 4141 - Diag NG3 tool 4142 - Renault Trucks after sales documentation 4145 - Using the diagnostic DXi tool 4146 - Logical Diagnostic Reasoning (LDR)

ENGINES

28 29 30 31 32 33

4210 - Light vehicle power units Euro 3 and Euro 4 4220 - Medium range power units Euro4 (DXi 5 and 7l) 4230 - Heavy range power units Euro 3 and 4 (DXi 11, 12 and 13l) 4294 - Heavy range power units Euro 3 (except DXi) 4299 - Injection diagnostic

GEARBOXES, REAR AXLES 4310 43 10 - Gear Gearbo boxe xes s and and dri drive ve ax axle les s on Eu Euro ro 3 an and d Euro Euro 4 ligh lightt com comme merc rcia iall vehi vehicl cles es

34 35

4318 - Automatic gearboxes of the range Euro 3 and Euro 4 vehicles 4320 - Midlum range gearboxes Euro 3 and Euro 4 4330 - Heavy range gearboxes Euro 3 and 4 4332 - Robotised gearbox ZF ASTRONIC (Optidriver 1) 4334 - Robotised gearboxes Euro 3 and 4

36 37 38 39 40

BRAKING

41 42 43 44

4511 - Air braking on the light range Euro3 4540 - Air braking on Euro 3 road range (excluding DXi) 4580 - Braking diagnostic on a brake tester

HEATING

45 46 47

4611 - Air conditioning 4612 - Independent Heating Systems

ELECTRICITY AND ELECTRONIC ASSISTANCE 4703 - Introduction to truck electronics

2 of 84

48 49

4730 - Electropneumatic braking systems on the heavy range 50 4740 - Electropneumatic Electropneumatic suspension systems on commercial commercial and light range vehicles 51 4775B - Electronic systems on Euro 3 light commercial vehicles 4776 - Electronic systems on Euro 4 light commercial vehicles 4777 - Electronic systems on commercial vehicles Euro 3 4777C - Electronic systems on Euro 4 heavy commercial vehicles 4779 - Advanced electronic dia iag gnostics Parameteriz iza atio ion n and programming

52 53 54 55 56

4780 - Processing Fault Codes 4792 - Installation and adaptation for bodywork Euro4 heavy range

57 58

SPEED LIMITERS

59 60 61

4750 - Speed limiter approval 4752 - Online training, renewal of speed limiter approval

REFRESHER COURSES/NEW PRODUCTS

62 63 64 65 66

4930 - Refresher course for workshop manager 4940 - Refresher course for SDR® 4950 - Refresher course for breakdown specialists 4960 - Refresher course for mechanicians

EXPERT CYCLES

67 68 69 70 71 72 73

4989 - SDR® pre-selection 4990 - SDR® cycle 4991 - Light Vehicle Expert Technician 4092 - Curriculum SDR RTI Module 1 4093 - Curriculum SDR RTI Module 2 4094 - Cuurriculum SDR RTI Module 3

BODYBUILDERS

74 75

4792 - Installation and adaptation for bodywork Euro4 heavy range

PERIPHERALS

76 77 78 79 80 81 82 83 84

4801 - Checking elevating tailgates 4802 - Checking auxiliary cranes 4803 - Checks on trailers 4804 - Trailer EBS diagnostic (HALDEX) 4805 - FAST&PRO Space Specialist (Certification) 4807 - Inspecting vehicle fire extinguishers 4400 - Vehicle ground linkage (mechanical) 4808A - OPTITRACK in E-LEARNING

3 of 84

INTRODUCTION

Particular attention is paid to the new vehicle features for 2009 and the optimal use of the diagnostic tool. For specific needs not covered by this offer, please do not hesitate to contact us :

4 of 84

MANUFACTURER'S INFORMATION SYSTEMS

5 of 84

Range and documentary system Renault Truck REFERENCE

4000

Course level : basic

OBJECTIVES

Know all about the Renault Trucks range of products and services Master the use of the manufacturer's tools Optimize your searches for technical data

WHO IS IT FOR ?

Essential for new recruits Recommended for everybody, in order to improve workshop productivity

PROGRAM

Product range Services range Industrial organization Commercial network

Specifications sheets, Repair manuals...Technical Notes Reports, "Pilot" Customers, New vehicle launch operations. «Techline»

Vehicle tyres Electrics and Multiplexing on vehicles Air conditioning on vehicles Pollution control standards

Renault Trucks Links

Consult Optidoc Fichier Parc Net Diag W-Data DIAG tool NG³

Techline Warranty Berliet Foundation Production sites

6 of 84 Price :

Participants : 10

Duration : 4 days

Location : Saint-Priest or local

création : 08/04/2006 - mise à jour : 10/03/2008

Range and documentary system Renault Trucks _ short course REFERENCE

4001 OBJECTIVES

Know all about the Renault Trucks range of products and services Master the use of the manufacturer's tools Optimize your searches for technical data

WHO IS IT FOR ?

Essential for new recruits Recommended for everybody, in order to improve workshop productivity

PROGRAM

Product range Services range Industrial organization Commercial network

Specifications sheets, Repair manuals... Technical Notes Reports, "Pilot" Customers, New vehicle launch operations. «Techline»

Dealernet

Consult Optidoc Park file Net Diag W-Data Diag Ng3 case

7 of 84 Price :

Participants : 10

Duration : 2 days

Location : Saint-Priest


Using Windows and the workshop information tools REFERENCE

4002


OBJECTIVES

To use a Windows computer work station in the workshop To become familiar with the basic applications enabling immediate autonomy in the workshop and stores To use the information applications specific to the workshop

WHO IS IT FOR ?

Recommended for new recruits Recommended for everybody, in order to improve workshop productivity

PROGRAM

Exploring and organizing a computer work station Using the keyboard and mouse

Windows operating system Application software

Park traceability Accessing documentation online Updating diagnostic software via the manufacturer's network Changing a vehicle's technical file via the manufacturer's network Application on Renault Trucks Links

Desktop WIndows Taskbar Start menu

Create a file Move, rename, delete a file Open, save and find a file

8 of 84 Price :

Participants : 12

Duration : 4 days



Running Windows and using the workshop information tools

MANDATORY PRE REQUISITE

REFERENCE

4003

Informations tools (see course sheet 4002)

Course level : improvement

OBJECTIVES

To use the intranet applications available in the workshop To use the different measuring instruments available in the workshop

WHO IS IT FOR ?

Recommended for all workshop personnel who wish to become familiar with the applications and operation of the manufacturer's information software Essential for mastery of the workshop's technical information and organization, in order to improve productivity PROGRAM

Renault Trucks Links messaging

Review on engine trimming Extracting the conditions for processing a complaint Using a performance reading

Data extraction exercises Display, analysis and use of extracted data

Bodybuilder parameterization

Review of battery Extracting a battery test Extracting a load circuit test

Renault Trucks Links application Diag NG³ tool BAR 7300 Infom@x

1 computer per trainee Diag NG³ tool BAR 7300 Documentation Practical exercises

9 of 84 Price :

Participants : 10

Duration : 4 days



TRUCK TECHNOLOGY

10 of 84

Light vehicle technology EURO 3

REFERENCE

4010


OBJECTIVES

To learn about the principal specifications and components of the light vehicles in the Euro 3 (Master and Mascott Phase II) To perform the essential maintenance operations on light vehicles

Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to learn about the light vehicle range from Euro 3

PROGRAM

1 -Electrics Reading a diagram Use of workshop documentation Presentation of basis diagnostics with Diag NG3

5 -Electronic equipment Immobiliser Vehicle management Display

2 - Braking Study and servicing of the braking circuit Servicing of the different braking components Recommendations for ABS, REF, ASR. Using the workshop documentation

Teaching aids : Audiovisual aids Video-projector Vehicles: Master and Mascott Euro 3 Components : engines: F9Q, G9U/G9T, ZD30; gearboxes: PF..., ZF 6S350, ZF 5S220 Diag NG3 case Documentation

3 - Engines History of the different engines Routine engine servicing and rebuilding Using the workshop documentation 4 - Transmission Servicing and maintenance : clutch, mechanical gearboxes and rear axle Using the workshop documentation

11 of 84 Price :

Participants : 10

Duration : 4 days



Technology of Master and Mascott EURO 4 (Phase III) REFERENCE

4011


OBJECTIVES

To learn about the principal specifications and components of the light commercial vehicles in the Master and Mascott Euro 4 ranges (Phase III) To perform the essential maintenance operations on light commercial vehicles

Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to learn about the Master and Mascott Euro 4 (Phase III)

PROGRAM

1 - Electrics Reading a diagram Using the workshop documentation Presentation of basic diagnostics with Diag NG3

5 - Electronic equipment Immobiliser Vehicle management Display

2 - Braking Study and servicing of the braking circuit Servicing of the different braking components Recommendations for ABS, REF, ASR. Using the workshop documentation

Teaching aids : Audiovisual aids Video-projection Vehicles: Master and Mascott Euro 4 Components : engines : G9U, DXi3 ; gearboxes : PF..., ZF 6S380, ZF 5S270 Diag NG3 case Documentation

3 - Power units History of the different engines Routine engine servicing and repairs Using the workshop documentation Management of the engine fault codes (EOBD) 4 - Transmission Servicing and maintenance : clutch, mechanical gearboxes and rear axle Using the workshop documentation

12 of 84 Price :

Participants : 10

Duration : 4 days

Location : Saint Priest or local


Maxity : Technology

REFERENCE

4012


OBJECTIVES

To learn about the principal specifications and components of the Maxity To perform the essential maintenance operations on light commercial vehicles Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to know about the Maxity

PROGRAM

1 - Electrics Reading wiring diagrams on a computer Presentation of basic diagnostics with Diag NG3 Using the computerised repair manual 2 - Braking Study and servicing of the braking circuit Servicing of the different braking components Cautions on recommendations linked to the ABS, REF, ASR. Using the workshop documentation 3 - Engine Using the workshop documentation Routine servicing of the engine and renovation Common Rail injection system

5 - Electronic equipment Presentation of electronic architecture Immobiliser Vehicle management Display Teaching aids : Audiovisual aids Video projector Vehicles: Maxity Euro 4 Components : DXi 2.5 and DXi3, 5M and ZF 6S380 gearboxes, DANA rear axle Diag NG3 case Computerised documentation on RT Online

4 - Transmission Servicing and maintenance : clutch, mechanical gearboxes and rear axle Using the workshop documentation

13 of 84 Price :

Participants : 10

Duration : 4 days



Medium range technology Euro 4

REFERENCE

4020


OBJECTIVES

To learn about the principal specifications of the new vehicle andlocate the different components of the Midlum DXi To perform the essential maintenance operations on these vehicles Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to learn about the Euro 4 medium range Recommended for electricians who wish to explore the Euro 4 range

PROGRAM

The driving and service handbook Preventive maintenance: technical aspects/intervals fluids and lubricants, Repair manuals Reading a diagram

Design and mechanical specifications of DXi 5 and DXi 7 engines Special features, adjustments Maintenance and servicing Common rail injection system

Design and mechanical specifications: Special points Adjustment method Operation Maintenance and servicing

Hydraulic power steering Maintenance and servicing

Servicing of braking system fitted with E.B.S 5 Maintenance of APM air production system Servicing of thedifferentsystems

Presentation of exhaust gas post treatment system Safe practice for use and servicing

14 of 84 Price :

Participants : 10

Duration : 4 days



Road range technology Euro 4

REFERENCE

4030


OBJECTIVES

To learn about the principal specifications of the new vehicle andlocate the different components of thePremium and Magnum DXi To perform the essential maintenance operations on these vehicles Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to learn about the Euro 4 medium range Recommended for electricians who wish to explore the Euro 4 range

PROGRAM

The driving and service handbook Preventive maintenance: technical aspects/intervals fluids and lubricants, Repair manuals Reading a diagram

Design and mechanical specifications of DXi 11 and

Design and mechanical specifications: Special points. Adjustment method Operation Maintenance and servicing

Servicing of braking system fitted with E.B.S 5 Maintenance of APM air production system Presentation of ECS Servicing of thedifferentsystems

DXi 13 engines Special features, adjustments Maintenance and servicing Delicate mechanical operations: removal of pump injectors and timing adjustment

Presentation of exhaust gas post treatment system Safe practice for use and servicing

15 of 84 Price :

Participants : 10

Duration : 4 days



Specific technology for refuse collection vehicules (BOM)


REFERENCE

4050

BASIC ELECTRICS (see course sheet 4703)


OBJECTIVES

To perform service, maintenance and diagnostic operations on refuse collection vehicles (B.O.M.)

WHO IS IT FOR ?

PROGRAM

Presentation of topology and electronic control units Connection on chassis Bodybuilder functionalities Personal safety of B.O.M. operators.

Operation Servicing, maintenance and diagnostic

Operation Servicing, maintenance and diagnostic

Technical and mechanical specifications Injection system management Servicing, maintenance and diagnostic

Technical and mechanical specifications Operation Handover and use Servicing, maintenance and diagnostic

16 of 84 Price :

Participants : 10

Duration : 4 days



Construction range technology Euro 4


REFERENCE

4080

basic electrics (see course sheet 4703)


OBJECTIVES

To learn about the new Euro 4 construction range To know how to work on the on-board electronic systems fitted on the construction range To know how to carry out service work and maintenance on the drive train units, the braking circuits and the suspension of the construction range

WHO IS IT FOR ?

Recommended for colleagues (mechanics familiar with the electrical basics or electricians) who need to perform the principal servicing operations on the construction range and identify potential sources of down time on the on-board electronic systems PROGRAM

1 - Electronic architecture Euro 4 Presentation of data transfer buses Shared functions of engine and vehicle ECUs Presentation of immobilizer function, lighting management and central door locking 2 - Bodybuilder applications Wiring for bodybuilder functions Programming of bodybuilder functionalities on VECU and BBM 3 - Air production management and electronically controlled braking Presentation of APM Presentation of EBS 5 4 - Engines Technical specifications and servicing Operation of injection system Delicate mechanical checks: pump injector removal and timing adjustment

5 - Gearboxes Mechanical gearbox specifications Presentation of automated gearbox Servicing and maintenance 6 - Rear axle and transfer box Mechanical specifications of units Servicing and maintenance 7 - Suspension Mechanical specifications of units Servicing and maintenance Teaching aids : Audiovisual aids Video projector Vehicles (Premium Lander and Kerax) DXi 11 / DXi 13 engine Documentation Diag NG3 case

17 of 84 Price :

Participants : 10

Duration : 4 days



Construction range technology Euro 3 (range excluding DXi) REFERENCE

4091


OBJECTIVES

To successfully perform the principal service operations on vehicles in the dCi and E-tech heavy range To identify potential sources of failures

WHO IS IT FOR ?

Recommended for new colleagues (mechanics or electricians) who wish to successfully perform the principal service operations on the heavy range and to identify potential sources of downtime on the different systems

PROGRAM

Electrics Mechanical part

Engine technology

Présentation

Reading fault codes, programming an ECU, calibration and parameterization of the different systems

Specifications Special features Technologyof electronicinjectionsystems

Mechanical gearbox specifications Servicing and maintenance

Presentation of EBS 2 .2 system and ABS

18 of 84 Price :

Participants : 10

Duration : 4 days



METHODS AND TOOLS

19 of 84

24/24 breakdown repair diagnostic


REFERENCE

4100



OBJECTIVES

To implement the technical skills and "diagnostic" reflexes required to get a vehicle back on the road

WHO IS IT FOR ?

Recommended for breakdown operatives familiar with the basics of electricity, in order to acquire a diagnostic and repair method Recommended for mechanics who wish to become breakdown repair operatives PROGRAM

Review of basic electrical knowledge Operating principle of multiplexing Control and diagnostic method

Suspension systems Immobilizer EBS-ESP Power units

Multimeter Wiring diagrams Displays Diag NG3

Think before you act: method Diagnostic methodology Practical case studies Information on sources of incidents

20 of 84 Price :

Participants : 10

Duration : 4 days



Using a Windows computer work station REFERENCE

4111


OBJECTIVES

To use a Windows computer in the workshop To master the basic applications allowing immediate autonomy

WHO IS IT FOR ?

Anyone who needs to use a computer in his or her professional activity

PROGRAM

What is a computer ?

Components

Data storage

Software

Networks How to use the keyboard and mouse Organising your files

Presentation of the environment Presentation of screen

Session management

Windows management Windows explorer Portfolio management File management Recycle bin Using a program (Word,...) 21 of 84 Price :

Participants : 0

Duration : 2,5 to 3 hours

Location : your company premises, online via Internet @


Service station diagnostic

REFERENCE

4130


OBJECTIVES

To acquire a basic knowledge of truck technology To understand the technical and economic principles of servicing. To develop practical skills in first level diagnostics To generate workshop activity via the station

WHO IS IT FOR ?

Recommended for mechanics Essential for service station personnel

PROGRAM

Analysis of results Defining the degree of urgency for operations to be performed

Origin and composition of lubricants Classification of lubricants General information on filtering and products used for protection Rudiments of spectrometric and physico-chemical analysis

Quick visual examination of vehicle when job accepted Taking into account any mechanical anomalies observed when the vehicle is standing over the service station pit

22 of 84 Price :

Participants : 8

Duration : 4 days



Diagnostic : methods and tools


REFERENCE

4140

Access to Diagnostic DXi (see course sheet 4145)


OBJECTIVES

To master the use of the Renault Trucks tools To be capable of performing a diagnosis methodically and logically To increase the reliability of your diagnosis

WHO IS IT FOR ?

Recommended for electricians and mechanics who perform diagnostics on vehicles Essential for electricians or mechanics who wish to specialise in diagnostics

PROGRAM

1 -Repair manuals Presentation Use

2 - Diagnostic tools Presentation Use Procedures Updates

Teaching aids : Audiovisual and IT aids Video projector Documentation Different types of vehicles Diag NG3 case, OPTIDOC Measuring station, multimeter

3 - Logical diagnostic reasoning How to approach a technical problem on a vehicle methodically Presentation of the different methods 4 - Practical exercises on vehicles

23 of 84 Price :

Participants : 10

Duration : 4 days



Diag NG3 tool


REFERENCE

4141



OBJECTIVES

To become familiar with the use of the Diag NG3 tool Be capable of performing a diagnostic on a simple failure, using the tool

WHO IS IT FOR ?

Recommended for mechanics Recommended for electricians NOTE : Diag DXi is not covered in this course (see course 4145) PROGRAM

1 - Hands-on experience with the diagnostic tool Facilities available Use Program updates 2 - Application on vehicles Basics of electricity and multiplexing Practical exercises

Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum dCi, Premium dCi, or Magnum E-tech Documentation Diag NG3 case

24 of 84 Price :

Participants : 10

Duration : 2 days



Renault Trucks after sales documentation


REFERENCE

4142

Must know how to use Windows (4002 or 4111) (see course sheets 4002 & 4111)


OBJECTIVES

To be able to : Use the Renault Trucks repair manuals, read wiring diagrams and pneumatic diagrams Identify the documentation available in the Optidoc IT application and use Optidoc Master the manufacturer's tools and optimise the use of the Renault Trucks tools.

WHO IS IT FOR ?

Essential for new recruits Strongly recommended for everyone who wants to improve their productivity in the workshop.

PROGRAM

1 - Presentation of Renault Trucks technical documentation: Repair manuals Time manuals Technical notes, network Info bulletins... 2 - Paper repair manual : Using a manual and navigating through the chapters Searching for technical data Exercises on vehicle.

5 - Reading wiring diagrams Renault Trucks diagrams Renault Coaches diagrams Nissan diagrams Teaching aids : Audiovisual and IT aids Renault Trucks documentation IT applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3 DXi range vehicles

3 - Electronic repair manuals Using a manual and navigating through the chapters Searching for technical data Exercises on vehicle. 4 - Reading a pneumatic diagram

25 of 84 Price : Please contact us

Participants : 7 to 10

Duration : Please contact us

Location : Saint Priest


Using the diagnostic DXi tool


REFERENCE

4145

Basic electrics (see course sheet 4703)


OBJECTIVES

To be capable of installing the diagnostic software and making the first connection To understand the electronic architecture of the new DXi EURO3 and EURO4 vehicles To learn about the environment of the Diagnostic DXi software, to interpret fault code readings, to use the different tests, to master calibration and programming

WHO IS IT FOR ?

Essential for breakdown specialists Essential for electricians Necessary for mechanics wishing to develop their diagnostics PROGRAM

Presentation of the different communication buses Description of the different electronic units Functions shared over the engine ECU and the vehicle ECU

Use of the different menus and icons Reading and interpreting fault codes Carrying out and interpreting tests Updating the diagnostic tool and its various programs

Mastering the calibration and parameterization operations Reprogramming an ECU

Campaigns and programming using intermediate storage Sending work cards

26 of 84 Price :

Participants : 10

Duration : 4 days



Logical Diagnostic Reasoning (LDR)


REFERENCE

4146

4703 (Basics of electrics) 4145 (Access to Diagnostic DXi) 4142 (After sales documentation) (see course sheets 4703 & 4142 & 4145)


OBJECTIVES

To be capable of : Applying logical diagnostic reasoning in the workshop, whatever the malfunction encountered.

WHO IS IT FOR ?

For any workshop technician who has already acquired a good basic knowledge of the trade (electrics, mechanics, pneumatics) and wishes to improve his efficiency in fault finding his workshop productivity.

PROGRAM

1 - Presentation of logical diagnostic reasoning : What is the diagnostic ? Different diagnostic methods: empirical and rational Principal diagnostic stages, from taking charge of the vehicle until its return to the customer 2 - Application of logical diagnostic reasoning : Fault finding on vehicles. (Work in sub groups) Fault finding on educational mock-ups. (Work in sub groups)

Teaching aids : DXi range vehicles Educational mock-ups Audiovisual and IT aids Renault Trucks documentation Computer applications: Renault Trucks Online, Optidoc Diagnostic tool: Diag NG3 Measuring station Pneumatic control tool Workshop tooling






ENGINES

28 of 84

Light vehicle power units Euro 3 and Euro 4


REFERENCE

4210



OBJECTIVES

Be capable of diagnosing and repairing the principal malfunctions on Master, Mascott and Maxity Euro 3 and 4 engines Be capable of configuring the injection ECUs of these engines

WHO IS IT FOR ?

Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair method on the injection Necessary for electricians who wish to specialise in injection diagnostics PROGRAM

1 - The different Euro 3 and Euro 4 injection systems High and low pressure circuits, Operation of the different actuators and sensors, particle filter (FAP) Management of engine fault codes (EOBD) 2 - Mastery of delicate mechanical operations Remove and refit a high pressure pump Remove the injectors Setting the timing ZD30 Timing belt on G and DXi engines FAP servicing

Teaching aids : Audiovisual aids Video-projector Vehicles: Master, Mascott and Maxity Engines: G9T/U, DXi 2.5 and DXi 3 Engines: F9Q, G9T/U, ZD30 Documentation Diag NG3 case

3 - Use of diagnostic and parameterization tools Presentation of software applications relating to engines Electrical and mechanical diagnostic for high and low pressure circuit components

29 of 84 Price :

Participants : 10

Duration : 4 days



Medium range power units Euro4 (DXi 5 and 7l)


REFERENCE

4220

Diag DXI Tool (see course sheet 4145)


OBJECTIVES

To diagnose and repair all malfunctions on the medium range Euro4 engines To configure the injection ECUs of these engines

WHO IS IT FOR ?

Essential for mechanics

PROGRAM

1 - Common rail injection system Presentation and implementation of the common rail injection system Low pressure and high pressure circuits 2 - Mastery of all mechanical operations Replace an injector Replace an injector bushing Replace a high pressure module Remove and refit the camshaft 3 - Diagnosing all types of malfunction on these engines Low pressure feed circuit check High pressure circuit check Various mechanical checks Processing of fault codes (OBD2)

4 - Use of diagnostic and parameterization tools Presentation of software applications relating to engines Programming an EMS unit Configuring an EMS unit Using the computer to search for the appropriate technical documentation Engine protection data reporting with Diagmax Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum DXi and/or Premium Distribution DXi Engines: DXi 5 and 7l Documentation Diag NG3 case

30 of 84 Price :

Participants : 10

Duration : 4 days



Heavy range power units Euro 3 and 4 (DXi 11, 12 and 13l)


REFERENCE

4230

Diag DXI tool (see course sheet 4145)


OBJECTIVES

To diagnose and repair all malfunctions on the heavy range engines To configure the injection ECUs of these engines

WHO IS IT FOR ?

Essential for mechanics

PROGRAM

1 - Pump injector system Presentation and implementation of pump injector system Low pressure circuit Operation of a pump injector 2 - Mastery of all mechanical operations Replace a pump injector Replace an injector bushing Remove and refit a cylinder head Remove and set the timing 3 - Diagnosing all types of malfunctions on these engines Low pressure feed circuit check Checking an injector Various mechanical checks Processing of fault codes (OBD2)

4 -Use of diagnostic and parameterization tools : Presentation of software applications relating to engines Programming an EMS unit Configuring an EMS unit Using the computer to search for the appropriate technical documentation 5 - Analysis on brake tester Teaching aids : Audiovisual aids Video-projector Vehicles: Premium and Magnum DXi Engines: DXi 11, 12 and 13l Documentation Diag NG3 case

31 of 84 Price :

Participants : 10

Duration : 4 days



Heavy range power units Euro 3 (except DXi)


REFERENCE

4294



OBJECTIVES

To diagnose and repair the principal malfunctions on dCi and E-tech engines To configure the injection ECUs of these engines

WHO IS IT FOR ?

Necessary for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair method on the injection Recommended for electricians who wish to specialise in injection diagnostics PROGRAM

High and low pressure circuits Operation of the different actuators and sensors

Remove the injectors Remove and adjust the timing for the Common Rail pumps Remove the unit pumps

Presentation of software applications relating to engines Electrical and mechanical diagnostics for high and low pressure circuit components

32 of 84 Price :

Participants : 10

Duration : 4 days



Injection diagnostic


REFERENCE

4299

BASIC ELECTRICS AND DIAG DXI TOOL (see course sheets 4145 & 4703)

Course level : expert

OBJECTIVES

To be capable of working on the"CommonRail" and "Pump Injector"systems used on commercial vehicles To perform a diagnostic on these systems To deal with a complaint about engine performance

WHO IS IT FOR ?

Recommended for mechanics, electricians or SDR

PROGRAM

1 - Technology of the new injection systems CommonRail and Pump Injector systems Safe practice for maintenance operations 2 - Diagnostic in workshop Fault finding on vehicles and diagnostic

Teaching aids : Audiovisual aids Video-projector Vehicles Documentation Diag NG3 case Contribution from Renault Trucks Oils

Fuel circuit faults Electrical faults Parameterization faults

3 - Explanations of failures and search methodology Specific checks Interpretation of data provided by the diagnostic tool 4 - Processing an engine performance complaint Receiving the complaint Preliminary diagnostic Performance report Using the report Processing of fault codes (OBD2)

33 of 84 Price :

Participants : 10

Duration : 4 days



GEARBOXES, REAR AXLES

34 of 84

Gearboxes and drive axles on Euro 3 and Euro 4 light commercial vehicles REFERENCE

4310


OBJECTIVES

To be capable of diagnosing, removing and refitting gearboxes To be capable of checking and adjusting the various items of equipment`

WHO IS IT FOR ?

Recommended for mechanics who have mastered the technical basics and wish to specialise in LCV gearboxes and drive axles

PROGRAM

1 - Technology Diaphragm clutches and automotive clutch servos Gearboxes and robotised gearboxes 2 - The different systems General gearbox principles Principlesof construction 3 - Mastery of adjustment methods Adjust a clutch control Remove, refit and adjust gearboxes 4 - Mastery of maintenance operations Remove and refit gearboxes and drive axles Check and adjust shafts

Teaching aids : Audiovisual aids Video projector Vehicles: Master, Mascott Units: Master gearboxes: PF1, PK5/PK6, PF6, PA6 and PA0 quick shift

Mascott gearboxes: ZF S5-270, ZF S6-350 Maxity 5M gearboxes 569 axle and DANA axle Documentation

35 of 84 Price :

Participants : 10

Duration : 4 days



Automatic gearboxes of the range Euro 3 and Euro 4 vehicles


REFERENCE

4318



OBJECTIVES

To work on automatic gearboxes and their electronicized hydraulic retarders To perform fault finding and diagnostics

WHO IS IT FOR ?

Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair on automatic gearboxes Recommended for electricians who wish to specialise in diagnostics on automatic gearboxes PROGRAM

1 - Presentation and design of systems 2 - Operating principle 3 - Components Electrical and mechanical diagnostics on system components 4 - Methodology for checking and performing diagnostics on systems 5 - Maintenance operations Partial removal of components Checking the electrical components of the systems

Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum or Premium BOM Units: Allison gearbox Retarder Documentation Diag NG3 case

36 of 84 Price :

Participants : 10

Duration : 2,5 days



Midlum range gearboxes Euro 3 and Euro 4 REFERENCE

4320


OBJECTIVES

To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the repair manual To be capable of checking and adjusting the various connected items of equipment in accordance with the manufacturers' recommendations

WHO IS IT FOR ?

Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on gearboxes. Necessary for mechanics who wish to specialise in gearbox diagnostics PROGRAM

1 - Presentation of technology Clutch system Gearbox diagnostics Presentation of pneumatic circuits 2 - The different systems General gearbox principles Principle of construction

Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum dCi and DXi Gearboxes : Eaton 5206, 83109,ZF 6S850,ZF 9S1110 Documentation Diag NG3 case

3 - Mastery of delicate mechanical operations Remove and refit gearboxes Check and adjust shafts Check and adjust retarder

4 - Use of diagnostic and parameterization tools : Diagnostics on pneumatic and mechanical gearbox systems Using the computer to search for the appropriate technical documentation

37 of 84 Price :

Participants : 10

Duration : 4 days



Heavy range gearboxes Euro 3 and 4 REFERENCE

4330


OBJECTIVES

To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the repair manual To be capable of checking and adjusting the various connected items of equipment in accordance with the manufacturers' recommendations

WHO IS IT FOR ?

Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on gearboxes Necessary for mechanics who wish to specialise in gearbox diagnostics PROGRAM

Clutch system Gearbox diagnostics Presentation of pneumatic circuits

General principles of gearboxes and retarder Principle of construction

Remove and refit gearboxes Check and adjust shafts Check and adjust retarder

Diagnostics on pneumatic and mechanical gearbox and retarder systems Using the computer to search for the appropriate technical documentation

38 of 84 Price :

Participants : 10

Duration : 4 days



Robotised gearbox ZF ASTRONIC (Optidriver 1) REFERENCE

4332


OBJECTIVES

To be capable of diagnosing and repairing any malfunction on the ASTRONIC gearbox using the repair manual To check and adjust the various connected items of equipment, perform fault finding and diagnostics

WHO IS IT FOR ?

Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on ASTRONIC gearboxes Necessary for mechanics who wish to specialise in robotised gearbox diagnostics PROGRAM

Clutch system Gearbox diagnostics Presentation of pneumatic circuits Presentation of shared functions

Diagnostics on pneumatic, mechanical and electrical gearbox and retarder systems Using the computer to search for the appropriate technical documentation


Remove and refit gearboxes Check and adjust shafts Check and adjust retarder Know how to set the parameters and calibrate the gearbox

39 of 84 Price :

Participants : 10

Duration : 2 days



Robotised gearboxes Euro 3 and 4

REFERENCE

4334


OBJECTIVES

To be capable of diagnosing and repairing any malfunction on robotised gearboxes using the repair manual To check and adjust the various connected items of equipment, perform fault finding and diagnostics

WHO IS IT FOR ?

Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on robotised gearboxes Necessary for mechanics who wish to specialise in robotised gearbox diagnostics PROGRAM

Clutch system Gearbox diagnostics Presentation of pneumatic circuits Presentation of shared functions

Diagnostics on pneumatic, mechanical and electrical gearbox and retarder systems Using the computer to search for the appropriate technical documentation


Remove and refit gearboxes Check and adjust shafts Check and adjust retarder Know how to set the parameters and calibrate the gearbox

40 of 84 Price :

Participants : 10

Duration : 3 days



BRAKING

41 of 84

Air braking on the light range Euro3 REFERENCE

4511


OBJECTIVES

To be capable of performing maintenance operations on the braking system To be capable of locating the essentialpoints covered by the regulations on braking To be capable of checking the braking circuit components

WHO IS IT FOR ?

Recommended for mechanics who work on the braking circuit on the light range Necessary for light vehicle technicians

PROGRAM

EEC Adaptations/ improvements

Practical case studies Information on the sources of incidents

Mechanical check Checking pressures Adjustment of load sensing device

42 of 84 Price :

Participants : 10

Duration : 4 days



Air braking on Euro 3 road range (excluding DXi) REFERENCE

4540


OBJECTIVES

To become familiar with the essential points of the brake regulations for the road range, dCi and E-tech To know how to use the pneumatic diagrams To know how to perform a diagnostic on the different braking circuits

WHO IS IT FOR ?

Recommended for a mechanic without the pneumatic basics Necessary for mechanics who perform diagnostics and repairs on braking systems

PROGRAM

43 of 84 Price :

Participants : 10

Duration : 4 days



Braking diagnostic on a brake tester


REFERENCE

4580

Electropneumatic braking systems on the heavy range (see course sheet 4730)


OBJECTIVES

To become familiar with all the diagnostic possibilities of a brake tester To perform an analysis of the results in order to determine the adjustment or repair actions to perform on the vehicles

WHO IS IT FOR ?

Recommended for a mechanic familiar with the basics of electropneumatic braking Essential for performing diagnostics and analyses on braking systems

PROGRAM

Tractors and trailers Mechanical and pneumatic checks Testing on a brake tester

44 of 84 Price :

Participants : 10

Duration : 4 days



HEATING

45 of 84

Air conditioning


REFERENCE

4611



OBJECTIVES

To perform work on air conditioning systems (servicing, diagnostic, repairs)

WHO IS IT FOR ?

PROGRAM

General

Physics theory Regulations Principle of refrigeration and of different system components Refrigerants, specifications and regulations Refrigerating and wiring diagram

Charging, checking and draining an installation Performing a diagnostic Remedy for operating faults Rational servicing of the equipment installed

Operating principle Technology of the different types

46 of 84 Price :

Participants : 10

Duration : 3 days



Independent Heating Systems


REFERENCE

4612

Basic electric (see course sheet 4703)


OBJECTIVES

To become familiar with the operating principle of the various independent heating systems To learn how to perform checks and adjustments on these systems

WHO IS IT FOR ?

Recommended for mechanics who already possess the electrical basics, to acquire an analysis and repair method for independent heating systems Recommended for electricians for a specialisation in performing adjustments and checks on independent heating systems PROGRAM

Electrical circuits Fuel supply circuit Heating circuit

Contribution Contributio n from a WEBASTO technician

47 of 84 Price :

Participants : 10

Duration : 2 days



ELECTRICITY AND ELECTRONIC ASSISTANCE

48 of 84

Introduction to truck electronics

REFERENCE

4703


OBJECTIVES

To acquire a basic knowledge of vehicle electrics and electronics To learn how to read and interpret a wiring diagram Touse a multimeter to perform simple checks

WHO IS IT FOR ?

Essential for mechanics without a basic knowledge of electrics, in order to acquire a method for analysis and repair on electronic components

PROGRAM

Voltage, current, resistance Electromagnetism, Electromagn etism, relays, etc... . Load circuits and starting circuits Reading a plan

Location of devices Identification of circuits Method for checks and diagnostics

Using repair manuals Reading a wiring diagram

Basic knowledge of electronics Presentation of multiplexing Simple tests for lines of communicatio communication n Sensors

49 of 84 Price :

Participants : 12

Duration : 4 days



Electropneumatic braking systems on the heavy range


REFERENCE

4730

Basic electrics and braking on road vehicules (see course sheets 4540 & 4703)


OBJECTIVES

To learn about all the electronical electronically ly managed braking systems and brake servo systems on this range. To know how to work on electropneumatic braking systems. To become familiar with the diagnostic operations on these systems.

WHO IS IT FOR ?

Essential for mechanics or electricians working on electropneumatic braking systems Recommended Recommend ed for electricians or mechanics who wish to specialise in diagnostics

PROGRAM

Presentation of pneumatic and electrical circuits Location of components on the diagrams and on the vehicles Study of components

On the pneumatic part On the electronic part

Repair manuals Diagnostic case Interpretation of results

50 of 84 Price :

Participants : 10

Duration : 4 days



Electropneumatic suspension systems on commercial and light range vehicles MANDATORY PRE REQUISITE

REFERENCE

4740



OBJECTIVES

To learn about electronically managed air suspension systems on the light and heavy vehicle range To know how to work on these systems To become familiar with the diagnostic operations on these systems

WHO IS IT FOR ?

Essential for mechanics or electricians working on air suspension systems Recommended for electricians or mechanics who wish to specialise in diagnostics

PROGRAM

Presentation of functions Location of components on vehicles Study of components

On the mechanical part On the pneumatic part On the electronic part

Repair manuals Diagnostic case

51 of 84 Price :

Participants : 10

Duration : 4 days



Electronic systems on Euro 3 light commercial vehicles


REFERENCE

4775B

Basics of electricity (see course sheet 4703)


OBJECTIVES

To be capable of performing efficient diagnostics on the different electronic systems found on EURO 3 light commercial vehicles : Master and Mascott Euro 3 (Phase II).

WHO IS IT FOR ?

Necessary for mechanics familiar with the basics of electricity, in order to extend their knowledge of LCV electrics and to acquire a method of analysis and repair on LCV electronic systems Essential for electricians who wish to specialise in electronic diagnostics on LCVs PROGRAM

1 - General Introduction Reading and detailed examination of functional and wiring diagrams Diagnostic

Teaching aids : Audiovisual aids Video-projector Vehicles: Master and Mascott Euro 3 Documentation Diag NG3 case

2 - Principal options ABS - Immobiliser Door closing 3 - Electronic injection Common Rail system 4 - Safety units Airbag Pretensioners 5 - Air conditioning management

52 of 84 Price :

Participants : 8

Duration : 4 days

Location : saint Priest


Electronic systems on Euro 4 light commercial vehicles


REFERENCE

4776

Basics of electricity (see course sheet 4703)


OBJECTIVES

To be capable of performing efficient diagnostics on the different electronic systems found on EURO 4 light commercial vehicles : Master (Phase III), Mascott (Phase III) and Maxity.

WHO IS IT FOR ?

Necessary for mechanics familiar with the electrical basics, in order to extend their knowledge of light vehicle electrics and to acquire a method of analysis and repair on light vehicle electronic systems Essential for electricians who wish to specialise in electronic diagnostics on light vehicles PROGRAM

1 - General Introduction Reading and practice with functional diagrams and wiring diagrams Electronic architecture and electrical functions Diagnostic

Teaching aids : IT aids (Renault Trucks OnLine) and audiovisual aids Video-projector Vehicles: Master, Mascott and Maxity Euro 4 Documentation Diag NG3 case

2 -Principal equipment ABS-Immobilizer Door closing Hill start aid 3 - Electronic injection CommonRail system Management of Euro 4 fault codes (EOBD) 4 - Safety-related units Airbag Pretensioners 5 - Air suspension 6 - Climate control management

53 of 84 Price :

Participants : 8

Duration : 4 days



Electronic systems on commercial vehicles Euro 3


REFERENCE

4777

Basic electronics (see course sheet 4703)


OBJECTIVES

To learn about the Euro 3 electronic architecture typologies To work efficiently on Euro 3 heavy commercial vehicle electronic systems, by mastering diagnostics and parameter configuration

WHO IS IT FOR ?

Necessary for mechanics familiar with the electrical basics, in order to acquire a method of analysis and repair on commercial vehicle electronic systems Essential for electricians who wish to specialise in diagnostics on the vehicle electronics PROGRAM

1 - Multiplexing Operating principle Identification of circuits Test methods Location of components 2 - Electronic control units Vehicle Immobiliser Display Central door locking Tachograph Engine Comfort / safety-related items Bodybuilder control units

Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum and Premium dCi, or Magnum E-tech Documentation Diag NG3 case Measuring tools IT station (Renault Trucks OnLine)

3 - Checking and diagnosing electronic systems 4 - Diagnostic and parameterization Power take-offs Management of consumption, maintenances and engine alerts

54 of 84 Price :

Participants : 10

Duration : 4 days



Electronic systems on Euro 4 heavy commercial vehicles


REFERENCE

4777C

Basics of electricity and access to Diagnostic DXi (see course sheets 4703 & 4145)


OBJECTIVES

To learn about the Euro 4 electronic architecture typologies To work efficiently on Euro 4 heavy commercial vehicle electronic systems, by mastering diagnostics and parameter configuration

WHO IS IT FOR ?

Necessary for mechanics familiar with the basics of electricity, in order to acquire a method of analysis and repair on heavy commercial vehicle electronic systems Essential for electricians who wish to specialise in electronic diagnostics on heavy commercial vehicles PROGRAM

1 - DXimultiplexing Operating principle Identification of circuits Test methods Location of components 2 - DXielectronic control units Vehicle Immobiliser Display Lighting management Central door locking Engine Comfort / safety-related items Bodybuilder control units

Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum, Premium, Kerax and Magnum DXi IT station (Renault Trucks OnLine) Documentation Diag NG3 case Measuring tools

3 - Checking and performing diagnostics on DXielectronic systems 4 - Diagnostic and parameter configuration forDXi Power take-offs Management of maintenances and engine alerts

55 of 84 Price :

Participants : 10

Duration : 4 days



Advanced electronic diagnostics Parameterization and programming


REFERENCE

4779

Vehicule electronics (see course sheet 4777)


OBJECTIVES

To be capable of performing a diagnostic and repairing a breakdown on a Euro3 and/or Euro 4 vehicle, using a clear methodology that can be applied to the whole of the vehicle range

WHO IS IT FOR ?

Recommended for SDR Essential for experienced electricians or mechanics familiar with vehicle electronics, who wish to acquire complete autonomy in electronic diagnostics PROGRAM

Inter-ECU communication system Data transfer bus diagnostics

Immobilizer Central locking Lines of communication Electronic control units

56 of 84 Price :

Participants : 8

Duration : 4 days



Processing Fault Codes

REFERENCE

4780 OBJECTIVES

To be capable of describing the operation of the ECUs To be capable of interpreting the fault codes and defining the appropriate repair actions To implement these actions To understand the problems of non reproducible fault codes, to define and implement an adapted fault finding scenario

WHO IS IT FOR ?

SDR, diagnostic specialists, with mastery of Diagnostic DXi, knowledge of DXi heavy range architecture

PROGRAM

1 - Context in which fault codes are created Operation of units on DXi heavy range Differences between units European regulations Interpreting FMI logs 2 - Fault finding exercises using fault codes 3 - Non reproducible fault codes Definition Deleting fault codes Theoretical/practical fault finding exercises


Participants : Please contact us




Installation and adaptation for bodywork Euro4 heavy range REFERENCE

4792 OBJECTIVES

To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the Renault Trucks installation instructions To install bodywork or electrical equipment on vehicles

WHO IS IT FOR ?

Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment

PROGRAM

Multiplexing Vehicle and engine ECUs Bodybuilder ECU

Documentation available to bodyworkmanufacturers

58 of 84 Price :

Participants : 10

Duration : 2 days



SPEED LIMITERS

59 of 84

Speed limiter approval


REFERENCE

4750



OBJECTIVES

To perform diagnostics and adjustments on all types of mechanical speed limiters To learn about the operation of the digital tachograph NOTE: this training course is accepted as a qualification for "speed limiter approval". This approval is valid for 3 years. After the 3 years it should be renewed.

WHO IS IT FOR ?

Recommended for mechanics familiar with the electrical basics, in order to acquire a method of analysis and repair on speed limiters Recommended for electricians for a specialisation in speed limiter diagnostics PROGRAM

Mechanical speed limiters Electronic units Euro 3 and Euro 4

Presentation of tachograph Applications on mock-ups and simulator

60 of 84 Price :

Participants : 10

Duration : 3 days



Online training, renewal of speed limiter approval


REFERENCE

4752

Speed limiter accreditation (see course sheet 4750)


OBJECTIVES

Renewal of « speed limiter » approval and online assessment on speed limitation for light vehicles and commercial vehicles NOTE: this training course is accepted as a qualification for "speed limiter approval", subject to obtaining a score of at least 80% in the end of course test. This renewal is valid for 3 years.

WHO IS IT FOR ?

For all holders of approval status approaching the end of the validity period

PROGRAM

Mechanical speed limiters Electronic units Euro 3 and Euro 4

Presentation of tachograph Applications on mock-ups and simulator

61 of 84 Price :

Participants : 0

Duration : 4 hours

Location : in your company, on line via Internet @


REFRESHER COURSES/NEW PRODUCTS

62 of 84

Refresher course for workshop manager REFERENCE

4930 OBJECTIVES

Master the latest technical developments : on the RENAULT TRUCKS range and on services

WHO IS IT FOR ?

Workshop manager

PROGRAM

The content of these courses will be defined during 2007 in accordance with future developments in technology and services.

63 of 84 Price :

Participants : 10

Duration : 4 days

Location : Saint Priest ou décentralisé


Refresher course for SDR®

REFERENCE

4940 OBJECTIVES

Master the latest technical developments : on the RENAULT TRUCKS range on services

WHO IS IT FOR ?

SDR®

PROGRAM

The content of these courses will be defined during 2008 in accordance with future developments in technology and services.

...

64 of 84 Price :

Participants : 10

Duration : 4 days



Refresher course for breakdown specialists REFERENCE

4950 OBJECTIVES


WHO IS IT FOR ?

breakdown specialists

PROGRAM

The content of this course will be defined during 2007 in accordance with future developments in technology and services.

65 of 84 Price :

Participants : 10

Duration : 4 days



Refresher course for mechanicians

REFERENCE

4960 OBJECTIVES


WHO IS IT FOR ?

mechanicians

PROGRAM

The content of this course will be defined during 2007 in accordance with future developments in technology and services.

66 of 84 Price :

Participants : 10

Duration : 4 days



EXPERT CYCLES

67 of 84

SDR® pre-selection

REFERENCE

4989 OBJECTIVES

To become familiar with the developments in the principal techniques currently used on commercial vehicles in the Renault Trucks range To prepare for the SDR training cycle

WHO IS IT FOR ?

Mechanics Electricians

PROGRAM

Common Rail and pump injector Principles Diagnostic

Electronic architecture Lines of communication (CAN bus,...) Electronic control units

Principles of operation Role of appliances Electronic braking

68 of 84 Price :

Participants : 10

Duration : 3-week cycle



SDR® cycle


REFERENCE

4990

SDR Preselection (see course sheet 4989)

OBJECTIVES

To become familiar with all the functions of the Specialist in Diagnostics and Repair

WHO IS IT FOR ?

Mechanics or electricians selected during course 4989

PROGRAM

Week1 Communication Logical reasoning for breakdown repair Workshop computing Week2 On-board electronics Week3 Heating + speed limiters Week4 Technology of light vehicles Week5 Front axle Tyres Vibrations

Week8 Gearboxes and retarders Week9 Diagnostic on vehicles Practical exercises Week10 Renault Trucks services Additional technical information Teaching aids: Audiovisual aids Diagnostic tool Documentation Basic components

Week6 Braking/ Electro-pneumatics Week 7 Technical innovations for the year

69 of 84 Price :

Participants : 10




Light Vehicle Expert Technician


REFERENCE

4991

Basic electrics and using information tools (see course sheets 4703 & 4002)

OBJECTIVES

To master all the functions of the Light Vehicle Expert

WHO IS IT FOR ?

Experienced mechanics or electricians

Nota :The cycle is divided in two sessions : 1st : two weeks, 2nd: three weeks PROGRAM

Logical reasoning for breakdown repair Workshop information Tires technologie and steering & axle Computer knowledge refreshing

Audiovisual aids Diagnostic tool Documentation Basic components

Engines Injection Braking / ABS

Light Vehicle electronics Phase 2 (Airbag immobilizer) Presentation of the concept "Quick jobs"

Gearboxes New products

Diagnostic, fault finding Technical assistance expert for Light Vehicle range Conclusion

70 of 84

Price :

Participants : 10




Curriculum SDR RTI Module 1


REFERENCE

4092

Being good electrician or have completed the basic training electricity. Have the level of knowledge required during the test e-eval. (see course sheet 4703)


OBJECTIVES

To be able to : Use the Renault Trucks standards and tools : Diag NG3, Renault Trucks Online... Structure and put in place a logical diagnostic reasoning. Intervene, diagnose and repair malfunctions on drive train units.

WHO IS IT FOR ?

Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of measurements taken) and information technology (IT) who wish to become technical referral points for diagnostics and repair. PROGRAM

1 - Week 1 Renault Trucks after sales documentation Logical Diagnostic Reasoning Reading wiring diagrams 2 - Week 2 Basic electrical checks and measurements Application on Renault Trucks drive trains 3 - Week 3 Application and practical exercises on Renault Trucks drive trains: DCi11, DXi5 and 7 engines, DXi11 engine, ZF 16S mechanical gearboxes, drive axle C9 and 13170.

Teaching aids : Audiovisual and computer aids Renault Trucks documentation Computer applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3 DXi range vehicles Teaching units : DCi11, DXi5 and 7 engines, DXi11 engine, ZF 16S mechanical gearboxes, drive axle C9 and 13170..

71 of 84 Price : contact us


Duration : 3 weeks

Location : St Priest


Curriculum SDR RTI Module 2

REFERENCE

4093


OBJECTIVES

To be able to : Intervene, diagnose and repair malfunctions on the on-board electronic systems Intervene, diagnose and repair malfunctions on injection systems.

WHO IS IT FOR ?

Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of measurements taken) and information technology (IT) who wish to become technical referral points for diagnostics and repair. PROGRAM

1 - Week 1 Electronic architecture and on-board electronic systems : V-MAC III Diagnostic and use of Diagman and Diag NG3 applications 2 - Week 2 Electronic architecture and on-board electronic systems : TEA2 Diagnostic operation and use Diag NG3 of Diagnostic DXi applications

Teaching aids : Audiovisual and computer aids Renault Trucks documentation Computer applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3 DXi range vehicles

3 - Week 3 Common Rail and Pump Injector injection systems Diagnostic and repair



Duration : 3 weeks



Cuurriculum SDR RTI Module 3

REFERENCE

4094


OBJECTIVES

To be able to : Intervene, diagnose and repair malfunctions on the on-board electronic systems Intervene, diagnose and repair malfunctions on injection systems

WHO IS IT FOR ?

- Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of measurements taken) and information technology (IT) who wish to become technical referral points for diagnostics and repair. PROGRAM

1 - Week 1 Air braking Inspection method, diagnostic and adjustments 2 - Week 2 Electro-pneumatic suspension and braking systems Diagnostic and adjustment operation

Teaching aids : Audiovisual and computer aids Renault Trucks documentation Computer applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3 DXi range vehicles

3 - Week 3 Review of logical diagnostic reasoning Application : fault finding on vehicles and units Conclusion



Duration : 3 weeks



BODYBUILDERS

74 of 84

Installation and adaptation for bodywork Euro4 heavy range REFERENCE

4792 OBJECTIVES

To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the Renault Trucks installation instructions To install bodywork or electrical equipment on vehicles

WHO IS IT FOR ?

Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment

PROGRAM

Multiplexing Vehicle and engine ECUs Bodybuilder ECU

Documentation available to bodyworkmanufacturers

75 of 84 Price :

Participants : 10

Duration : 2 days



PERIPHERALS

76 of 84

Checking elevating tailgates

REFERENCE

4801 OBJECTIVES

Toextend your knowledge of the operation, monitoring, and legislation relating to elevating tailgate safety

WHO IS IT FOR ?

Necessary for workshop mechanics whose duties include working on elevating tailgates

PROGRAM

General points on French official texts : laws, codes, decrees, orders Articulation of texts on the safety of lifting appliances: Machine directives Law 91-1414, (art. 233-5, L 233-5-1), Decree 93-40, 93-41, order of 01/03/2004, order of 02/03/2004 DRT 2005/4 R233-11 : General Periodical Inspection R233-11-1 : Initial Inspection on Entering Service Art. LR233-11-2 : Inspection on Returning to Service Safety register, documentation

Tailgate technology (hydraulics and electricity) Types of tailgate Section common to all tailgates Hydraulic parts Hydraulic symbolization Tailgate operation Hydraulic fluids Standardization (NF-E 1756-1) Inspection methodology according to the procedure laid down in the order of 01 MARCH 2004 (Periodic general visit, initial visit, repeat visit, static and dynamic overload)

77 of 84 Price :

Participants : 10

Duration : 3 days



Checking auxiliary cranes

REFERENCE

4802 OBJECTIVES

To extend your knowledge of the operation, monitoring, and legislation relating to the safety of lifting and handling gear

WHO IS IT FOR ?

Necessary for workshop mechanics whose duties include working on auxiliary cranes

PROGRAM

Safety awareness General points on official texts Standardization Articulation of texts on the safety of lifting appliances Directive 98/37 CE Law 91 - 1414 Decree 93-40 and 93-41. 92-766. 92-767 Order of 01/03/2004 of 02/03/2004DRT 2005/4 Inspection of lifting appliances R233-11 : General Periodical Inspection (VGP) R233-11-1 : Inspection on Entering Service (VMS) R233-11-2 : Repeat Inspection (VRS)

Role of the controller Official documents Visit and report sheet Standardization of cranes Crane technique Revision Concept of static Concept of balance and stability Momentum theory Cables, pulleys and lifting accessories. Rules of slinging Technology of mobile cranes

78 of 84 Price :

Participants : 10

Duration : 3 days



Checks on trailers


REFERENCE

4803

Air braking and air suspension system (see course sheet 4540)

OBJECTIVES

To extend your knowledge of braking and the operation of the different towed vehicle wheel antilock systems To establish complete control of a towed vehicle ABS system To establish a diagnostic on the suspension or braking system

WHO IS IT FOR ?

PROGRAM

European code legislation Reading pneumatic braking diagrams Braking appliances with a towed vehicle circuit (emergency relay valve, load sensing valve, load sensing valve with integral relay valve, ...) ABS systems on towed vehicles EBS system

Air suspension diagrams Different appliances fitted on a towed vehicle air suspension Checking and adjusting pressures A.B.S. diagnostic

79 of 84 Price :

Participants : 10

Duration : 3 days



Trailer EBS diagnostic (HALDEX)


REFERENCE

4804

Tractor and trailer air braking circuits (see course sheets 4540 & 4803)

OBJECTIVES

To understand the general operation of EB+ To analyse the signals necessary for the correct operation of the EB+ To locate, diagnose and repair the components of an EBS and EB+ electronic braking system To replace the components and define the parameters for the EB+ device

WHO IS IT FOR ?

Recommended for mechanics, electricians, and braking circuit fitters in commercial vehicle workshops where the duties include working on trailer EBS braking systems

PROGRAM

Traditional braking circuit General points on EB + The different electrical power supplies The different signals Decoding the CAN signal Braking circuit with EB + Electrical wiring for the different configurations Pneumatic wiring EBS, an intelligent system (internal operation) The different assembly configurations on vehicles

Parameterization specific to each vehicle (calculation note,...) Future system developments (electronic flashing) Fleet mix Performing the diagnostic Using/running the DIAG+ software Manipulation on mock-up with Diag NG3

80 of 84 Price :

Participants : 10

Duration : 1 day



FAST&PRO Space Specialist (Certification)


REFERENCE

4805

Must be involved in Fast and Pro


OBJECTIVES

To acquire the means to respond to the Light Vehicle market (diagnostic sheets, sales arguments, methods sheets) To energize the process of welcoming and receiving of a Light Vehicle customer To acquire and master all the FMB-TOPLINE diagnostic and intervention methods, for quick jobs

WHO IS IT FOR ?

Required for Light Vehicle Unit managers Recommended for workshop managers or team leaders

PROGRAM

1 -Diagnostics and work performed: Safety diagnostic: Study of potential, performance of diagnostics on the light vehicle range, operations and additional sales Tyres : Diagnostic, assembly and balancing Geometry : Preliminary diagnostics, geometry check, interpretation of a report, adapted adjustments Brakes : Brake fluid test, Fault finding using expert Diagnostic (rapid and reliable), practical work on units Linkage : Diagnostic and practice in technical operations: Ball joints, Bearings, ... Suspension : Diagnostic and Replacement of shock absorbers

Operating kit : Promotional leaflet and sales aid at the counter for services : Brakes, Shock absorber, Ground linkage Operation manuals : « Sheets for Quick Jobs » and « Fault finding method for Brakes » Technical booklet and sales aid for Geometry Trainee booklet Free Hot line

2 - Profit centre management : Analysis of market, players, services, potential and levers of growth Study of « loyalty » loop Role play: Welcome and taking in charge of a customer, recommending services

81 of 84 Price : 1850euros / day


Duration : 4 days



Inspecting vehicle fire extinguishers REFERENCE

4807 OBJECTIVES

To become familiar with the theory and practice of the fire extinguishers fitted on trucks and coaches To carry out legal inspections on this type of equipment

WHO IS IT FOR ?

Recommended for personnel able to carry out maintenance work "at home"

PROGRAM

The different types of extinguisher The different principles of fire extinguishing

Basics of the inspection "market " Customer contact

Which category is your company in ? Certification BVQI ISO 9001 version 2000 BVQI ISO 14001

Role and technology of the different components Assembly methodology Inspection

methodology sealing follow-up documentation to fill in

Legislation Technical rules Standards

82 of 84 Price :

Participants : 10

Duration : 1,5 days

Location : DESAUTEL company in Montluel


Vehicle ground linkage (mechanical) REFERENCE

4400


OBJECTIVES

To learn about the components making up the ground linkage parts of a commercial vehicle To know the different angels and their impacts To become familiar with the adjustment operations performed on the vehicle

WHO IS IT FOR ?

Recommended for mechanics working on mechanical front and rear axles

PROGRAM

Presentation of functions Localisation of components on the vehicles Study of components and their adjustments

3 - Axle geometry Front axle geometry Inter axle geometry Trailer geometry

Wear diagnostic Presentation of functions Location of components on vehicles Study of components and their adjustments

Presentation of functions Location of components on vehicles Components

83 of 84 Price :

Participants : 10

Duration : 4 days



830

Recommend Documents