532. Manual John Deere Motore 4039D-4045TF

Service Parts

Engine

Engine Models:

John Deere TO4039D 4039TL CD4039DF CD4039TF 4045DF 4045TF Generator Models: 20--40ROZJ/REOZJ 20--40DSJ/DSEJ 50/60ROZJ serial nos. 257821 and above 50/60REOZJ/REOZJB 50/60DSJ/DSEJ/DSEJB 80REOZJB 80DSEJB

TP-543 TP-5434 4 4/03e 4/03e

Table of Contents SUBJECT Introdu ction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number S ignifica nce . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . S pecification Number Index . . . . . . . . . . . . . . . . . . . . . . Group 1: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 2a: Wate r P ump . . . . . . . . . . . . . . . . . . . . . . . . . Group 2b: Thermo stat . . . . . . . . . . . . . . . . . . . . . . . . . . Group 2c: Fan B elt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 2d: Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 3: Vent Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 4a: Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 4b: Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 4c: Rocker Arm Cove r . . . . . . . . . . . . . . . . . . . . Group 5a: Fuel Injection Pump . . . . . . . . . . . . . . . . . . . Group 5b: Fuel Injection Nozzle . . . . . . . . . . . . . . . . . . Group 7: Cylinder Blo ck . . . . . . . . . . . . . . . . . . . . . . . . . Group 8a: Cran kshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 8b: Cran kshaft Pu lley . . . . . . . . . . . . . . . . . . . . . Group 9: Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . Group 10a: Oil Filte r . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 10b: Dip stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group 11a: Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . Group 11b: Starter Motor Components . . . . . . . . . . . .

PAGE 1 1 1 2 7 8 10 13 14 15 17 18 19 20 24 26 30 31 32 34 35 36 38

SUBJECT Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up Gro up

12a: Exhaust Manifold . . . . . . . . . . . . . . . . . . . . 12b: Exhaust Elbow . . . . . . . . . . . . . . . . . . . . . . 13a: Flywhee l . . . . . . . . . . . . . . . . . . . . . . . . . . . 13b: Flywhee l Housing . . . . . . . . . . . . . . . . . . . . 14: Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 15: Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16: Balan cer Sh afts . . . . . . . . . . . . . . . . . . . . . . 18: Timing Gear Cover . . . . . . . . . . . . . . . . . . . . 21a: Oil Pa n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21b: Oil Fill Tube . . . . . . . . . . . . . . . . . . . . . . . . . 21c: Oil Co oler . . . . . . . . . . . . . . . . . . . . . . . . . . . 22: Piston a nd Con necting Rod . . . . . . . . . . . . 25: Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26: Front P late . . . . . . . . . . . . . . . . . . . . . . . . . . . 39a: Cylinder Head Gasket Set . . . . . . . . . . . . 39b: Overha ul Gasket Kit . . . . . . . . . . . . . . . . . . 42: Short Block . . . . . . . . . . . . . . . . . . . . . . . . . . 50a: Turbo charger and Oil Lin es . . . . . . . . . . . 51a: Altern ato r . . . . . . . . . . . . . . . . . . . . . . . . . . . 51b: Altern ato r B rackets . . . . . . . . . . . . . . . . . . 51c: A lternator Components . . . . . . . . . . . . . . .

PAGE 40 41 42 43 45 46 50 51 53 58 59 61 62 64 66 67 69 70 71 74 77

Introduction This This manual manual lists lists servic service e replac replaceme ement nt parts parts for John John Deere Deere 4039 and 4045 engines. At thetimeof print print this this manualappli manualapplied ed to theenginemodels theenginemodels listed listed in the Specif Specifica icatio tion n Number Number Index. Index. On occasi occasion on this this manual manual mayapply to engine engines s not listed listed in the Specif Specifica icatio tion n Number Index. Information in this publication represents data available at the time time of print. print. The genera generator tor set manufa manufactu cturer rer reserv reserves es the right right to change change this this public publicati ation on and the produc products ts represented without notice and without any obligation or liability whatsoever. whatsoever. This manual includes the following main sections: Table of Contents. Lists the sections of the manual. Introd Introduct uction ion (and (and other other infor informat mation ion sectio sections) ns).. Contai Contains ns introd introduct uctory ory materi material al about about part part number numbers, s, illustrations, and hardware. Index. Lists the engine models and groups. Group Parts Lists. List the part numbers of parts in the groups.

Numbering System Significance This manual uses the following numbering systems: Engine Engine Model. Model. The product product identific identification ation number number located located on the the engi engine ne name namepl plat ate. e. Engi Engine nes s brea break k down down into into groups. Group Number. A unique number representin representing g a parts grou group p need needed ed to asse assemb mble le an engi engine ne func functi tion on.. For For example, Group 1 is the Air Intake group. Variation Variation Number. Number. A group group might might have have severa severall variat variation ions. s. Each variation performs the same function with different parts lists. lists. For example, example, a 12-volt 12-volt alternator alternator and 24-volt altern alternato atorr both both perfor perform m the same same functi function, on, but, but, with with different parts. Each difference requires requires a group variation or module number. Part Number. The part number identifies identifies an individual individual assembly, subassembly, component, or accessory kit.

Illustrations Illustrati Illustrations ons (or exploded-v exploded-view iew drawings) drawings) best representi representing ng the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show show all parts. parts. Do not use illus illustra tratio tions ns for assem assembly bly or disassembly. x:in:004:004a

TP-543 TP-5434 4 4/03 4/03

How to Find Part Numbers Use the following steps to locate a service replacement part. 1. Locate Locate the engine nameplate nameplate to identify to identify the engine model number. number. 2. Turn to the Specification Number Index . The first first colu column mn list lists s the the engi engine ne mode modell numb number ers. s. The The headin headings gs identi identify fy the groupsof groupsof parts parts that that make make up the engine. 3. Identify the group most group most likely to include the service part number. 4. Find Find the group group variat variation ion number number at the inters intersect ection ion of the model model row and the group column column.. Note Note the variation number. number. If 2 or more variation numbers are listed, note all variation numbers. 5. Page Page forwar forward d to locate locate the group group identi identifie fied d in step step 3 or find the appropriate page in the Table of Contents. 6. Find the part on the illustration and note the item numb number er of the the part part or find find the part part descri descripti ption on in the parts list. list. 7. Select Select the part number that corresponds to your group group variation variation.. The first first column column lists lists the illust illustrat ration ion item number. number. Find the variation(s) variation(s) identifie identified d in the Spec Specif ific icat atio ion n Numb Number er Inde Index x in the the appr approp opri riat ate e columnon columnon theright side side of thepartslist table. table. Find Find the quantity used at the intersection of the item number row and the variation variation column. column. A blank space space at the intersect intersection ion meansthe variation/ variation/modul module e does not use that part number.

Hardware References Many Many common common hardware hardware items items do not appear appear in parts parts manuals manuals or will appear as common common hardware hardware entries. entries. A common common hardwa hardware re entry entry lists lists the size size of the hardwa hardware. re. For exampl example, e, an item item that that appear appears s as “Hardw “Hardware are,, 3/8-16 3/8-16”” in the text means that that the piece piece is 3/8-16 size. size. Obtain Obtain common common hardware locally. locally. Some Some hardwa hardware re items items requir require e a specif specific ic size size or some some other other characteri characteristic stic.. In that case, use the part number listed in the text. When replacing hardware, do not substitute inferior grade grade hardware. hardware. Replacemen Replacementt hardware hardware grade should should be equal to or better than the grade of the manufacturer’s original hardware.

1

Specification Number Index Group Title

Group No.

1

2a

2b

2c

2d

3

4a

4b

4c

5a

5b

7

8a

8b

Variation Variation Number Model 20--40ROZJ or 20--40DSJ

TO4039D CD4039DF

1 1

1 1

1 3

1 2

1 1

1 1

1 2

1 2

1 3

1 1

1 3

1 2

1 3

20--40REO ZJ or 20--40DSE J

TO404 TO4045DF 5DF, 12 V

1705 1705

5702 4401 2002

2102

2460

2314 8604 8701

2904

4602

4901

1101

1603

1603

4602

4701

1302

TO404 TO4045DF 5DF, 24 V

1705 1705

5702 4401 2002

2102

2460

2314 8604 8701

2904

4602

4901

1101

1674

1674

4602

4701

1302

1 1

2 4

2 2

1 1

1 1

1 2

1 2

2 3

2 2

2 3

1 2

2 4

50/60ROZJ* 50/60ROZJ* or 50/60DSJ 50/60DSJ

4039TL CD4039TF

2 2

50/60REOZJ 50/60REOZJ or 50/60DSEJ 50/60DSEJ

TO404 TO4045TF 5TF, 12 V

1701 1701

5702 4401 2002

2102

2460

2301 8604 8701

2904

4601

4901

1101

1656

1656

4601

4701

1301

TO404 TO4045TF 5TF, 24 V

1701 1701

5702 4401 2002

2102

2460

2301 8604 8701

2904

4601

4901

1101

1677

1677

4601

4701

1301

TO4045TF, 12 V 4S7 alternator alternator

1701

5702 4401 2002

2102

2460

2301 8604 8701

2904

4601

4901

1101

1656

1656

4601

4701

1302


1701

5702 4401 2002

2102

2460

2301 8604 8701

2904

4601

4901

1101

1677

1677

4601

4701

1302

50/60REOZJB 50/60REOZJB or 50/60DSEJB 50/60DSEJB

4045TF120, 12 V, 50 Hz

4045TF150, 12 V, 60 Hz  4045TF120, 24 V, 50 Hz 4045TF150, 24 V, 60 Hz 

1701

5702 4401 2002

2112 2112

240B 240B

2314 8605 8711

2915

4602

4901

1101

16MT

16MT

4602

4701

1302

1701

5702 4401 2002

2112 2112

240B 240B

2314 8605 8711

2915

4602

4901

1101

16LZ or 1656

16LZ or 1656

4602

4701

1302

1701

5702 4401 2002

2112 2112

240B 240B

2314 8605 8711

2915

4602

4901

1101

16MU

16MU

4602

4701

1302

1701

5702 4401 2002

2112 2112

240B 240B

2314 8605 8711

2915

4602

4901

1101

16MA or 1677

16MA or 1677

4602

4701

1302

* These These units units used John Deere 4239TL engines engines on early early model model 50/60 kW (serial (serial numbers numbers below below 257821 257821)) genera generator tor sets and John Deere 4039TL/CD4039 4039TL/CD4039TF TF engines engines on newer model 50/60 50/60 kW (serial number 257821 257821 and above) generator generator sets. Check the generator generator set nameplate nameplate for the serial number number and the engine nameplate nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL 4239DL/TL if the generator generator set uses John Deere 4239TL engine.  Use fuel injection pump variation 16LZ on generator set specification GM21199-GA5. GM21199-GA5.only. Use variation 1656 on other specs.

Use fuel injection pump variation 16MA on generator set specification GM21199-GA7.only. Use variation 1677 on other specs.

2

TP-5434 TP-5434 4/03 4/03


Group No.

1

2a

2b

2c

2d

3

4a

4b

4c

5a

5b

7

8a

8b

Variation Variation Number Model 80REOZJB or 80DSEJB

4045TF220, 12 V, 50 Hz

1701

5702 4401 2001

211 2112

240D 240D

2301 8605 8711

2915

4601

4901

1101

16GQ

16GQ

4601

4701

1301

4045TF250, 12 V, 60 Hz

1701

5702 4401 2001

211 2112

240D 240D

2301 8605 8711

2915

4601

4901

1101

161C

161C

4601

4701

1301

4045TF220, 24 V, 50 Hz

1701

5702 4401 2001

211 2112

240D 240D

2301 8605 8711

2915

4601

4901

1101

16LV

16LV

4601

4701

1301

4045TF250, 24 V, 60 Hz

1701

5702 2001 4401

211 2112

240D 240D

2301 8605 8711

2915

4601

4901

1101

161D

161D

4601

4701

1301

TP-5434 TP-5434 4/03 4/03

3


Group No.

9

10a

10b

11a

11b

12a

12b

13a

13b

14

15

16

18

Variation Variation Number Model 20--40ROZJ or 20--40DSJ

TO4039D

1

1

1

1

1

1

—

1

1

1

1

—

1

CD4039DF

2

2

2

1

1

1

—

1

1

1

2

—

2


4045DF, 12 Volt

5102

8803

4002

3004

3004

2807

—

1507

1402

3702

3516

—

4401

4045DF, 24 Volt

5102

8803

4002

3009

3009

2807

—

1507

1402

3702

3516

—

4401


4039TL

1

1

1

1

1

2

2

1

1

1

1

2

1

CD4039TF

2

1

1

1

1

2

2

1

2

1

2

3

2


TO4045TF, 12 V

5102

8803

4002

3004

3004

2803

6401

1507

1402

3702

3516

4502

4401

TO4045TF, 24 V

5102

8803

4002

3009

3009

2803

6401

1507

1402

3702

3516

4502

4401


5102

8803

4002

3005

3005

2803

6401

1503

1403

3702

3516

4502

4401


5102

8803

4002

3001

3001

2803

6401

1503

1403

3702

3516

4502

4401


4045TF,120, 12 V, 50 Hz

5102

8803

4002

3006

3006

2803

6401

1509

1406

3702

3516

—

4401

4045TF150, 12 V, 60 Hz

5102

8803

4002

3006

3006

2803

6401

1509

1406

3702

3516

—

4401

4045TF120, 24 V, 50 Hz

5102

8803

4002

3041

3041

2803

6401

1509

1406

3702

3516

—

4401

4045TF150, 24 V, 60 Hz

5102

8803

4002

3041

3041

2803

6401

1509

1406

3702

3516

—

4401

80REOZJB or 80DSEJB

4045TF220, 12 V, 50 Hz

5102

8803

4002

3006

3006

2803

6401

1503

1406

3702

3516

4502

4401

4045TF250, 12 V, 60 Hz

5102

8803

4002

3006

3006

2803

6401

1503

1406

3702

3516

4502

4401

4045TF220, 24 V, 50 Hz

5102

8803

4002

3041

3041

2803

6401

1503

1406

3702

3516

4502

4401

4045TF250, 24 V, 60 Hz

5102

8803

4002

3041

3041

2803

6401

1503

1406

3702

3516

4502

4401

-- Group parts not supplied with engine. * These These units units used John Deere 4239TL engines engines on early early model model 50/60 kW (serial (serial numbers numbers below below 257821 257821)) genera generator tor sets and John Deere 4039TL/CD4039 4039TL/CD4039TF TF engines engines on newer model 50/60 50/60 kW (serial number 257821 257821 and above) generator generator sets. Check the generator generator set nameplate nameplate for the serial number number and the engine nameplate nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL 4239DL/TL if the generator generator set uses John Deere 4239TL engine.

4

TP-5434 TP-5434 4/03 4/03


Group No.

21a

21b

21c

22

25

26

39a

39b

42

50

51a

51b

51c

Variation Variation Number Model 20--40ROZ J or 20--40DSJ

TO4039D CD4039DF

1 1

1 1

1 2

1 1

1 2

1 1

1 1

1 1

1 1

— —

1 1

1 1

1 1

1299 1299

5901 5901

3 3

5002 5002

2 2

9901 9901

9901 9901

2 2

— —

3109 3104

6203 6203

3109 3104

1 1

1 2

2 2

1 2

1 1

2 2

2 2

1 1

2 3

1 1

1 1

1 1

1904 1904

1299 1299

5901 5901

4 4

5002 5002

2 2

9901 9901

9901 9901

3 3

6524 6524

3109 3104

6203 6203

3109 3104

1904

1299

5901

4

5002

2

9901

9901

3

6524

3109

6203

3109

1904

1299

5901

4

5002

2

9901

9901

3

6524

3104

6203

3104


TO4045DF, 12 V TO4045DF, 24 V

1902 1902


4039TL CD4039TF

2 2


TO4045TF, 12 V TO4045TF, 24 V TO4045TF, 12 V 4S7 alternator TO4045TF, 24 V 4S7 alternator


4045TF120, 12 V, 50 Hz 4045TF150, 12 V, 60 Hz 4045TF120, 24 V, 50 Hz 4045TF150, 24 V, 60 Hz

1904

1299

5901

4803

5002

—

9901

9901

3

65CQ

3122

6211

3122

1904

1299

5901

4803

5002

—

9901

9901

3

65CT

3122

6211

3122

1904

1299

5901

4803

5002

—

9901

9901

3

65CQ

3104

6212

3104

1904

1299

5901

4803

5002

—

9901

9901

3

65CT

3104

6212

3104

1904

1299

5901

4804

5002

3601

9901

9901

4

65DC

3122

6211

3122

1904

1299

5901

4804

5002

3601

9901

9901

4

65CT

3122

6211

3122

1904

1299

5901

4804

5002

3601

9901

9901

4

65DC

3104

6212

3104

1904

1299

5901

4804

5002

3601

9901

9901

4

65CT

3104

6212

3104

80REOZJB or 80DSEJB

4045TF220, 12 V, 50 Hz 4045TF250, 12 V, 60 Hz 4045TF220, 24 V, 50 Hz 4045TF250, 24 V, 60 Hz

-- Group parts not supplied with engine. * These units used John Deere Deere 4239TL 4239TL engines engines on early model model 50/60 kW (serial (serial number numbers s below below 257821 257821)) genera generator tor sets and John Deere 4039TL/CD4039 4039TL/CD4039TF TF engines on newer newer model 50/60 kW (serial number number 257821 257821 and above) generator generator sets. Check the generator generator set nameplate nameplate for the serial number number and the engine nameplate nameplate for the engine model. Refer to Parts Catalog TP-5368 TP-5368 P/C John Deere 4239DL/TL 4239DL/TL if the generator generator s et uses John Deere 4239TL engine.

TP-5434 TP-5434 4/03 4/03

5

Notes

6

TP-5434 TP-5434 4/03 4/03

Group Group 1: Air Intake Intake Item 1 2 3 4 4 5 5

Part Nu m b e r # 223532 # # # 2 22 23647 360545

Description Plug, 3/8 NPT pipe Gasket Washer, 3/8 in. lock Screw, 3/8-16 x 1 1/4 in. cap Screw, M10 x 35 Elbow, air intake Air Intake

Quantity Variation Number 1 1705 1 1 2 2

1 2

1 1

Reproduced by permission of Deere & Company.  1988 Deere Deere & Company. Company. All rights reserved. TP25401

Item 1 2 2 3 3 4 4 5 6 6 7 8

Part Nu m b e r # # 224152 223529 360544 # # # # # 223532 #

Description Clamp Hose, 2 in. ID x 2 1/2 in. Hose Duct, air Air Intake Screw, 3/8-16 x 1 1/4 in. Screw, M10 x 25 Washer, 3/8 lock Plug, 3/8 NPT Plug Gasket Plug, 1/8 NPT pipe

Quantity Variation Number 2 1701 2 2

2 4

1 1 2 2 2 1 1 1

1 1

# Common hardware; procure locally.

Reproduced by permission of Deere & Company.  1988 Deere Deere & Company. Company. All rights reserved. TP14910 (was CD25559)

TP-543 TP-5434 4 4/03 4/03

7

Group Group 2a: 2a: Water Pump

23


Item 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23

Part Number 223628 X X X # X # X X 223629 # # # 223659 # # 224336 X X X # 223433 # 336633

Description Gasket Cover Ga Gasket Impeller Plug, 1/2 in. pipe Seal kit (w/insert tool) Screw, 3/8-16 x 1 3/8 in. Bearing, ball Fitting, hose Hose Washer, 3/8 in. lock Screw, 3/8-16 x 3 1/2 in. Screw, 3/8-16 x 2 in. Pulley Screw, 3/8-16 x 3 1/4 in. Nut, 3/8-16 Stud Tube Pump, water Hub Screw, 5/16-18 x 7/8 in. Pump assembly, water Clamp Cl Water pump kit

Quantity Variation Number 1 1 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 4 1 2 1

# Common hardware, procure locally. X Item not sold separately.

8

TP-543 TP-5434 4 4/03 4/03

Group Group 2a: 2a: Water ater Pump Pump

, 15

16

17

21 18 19 20

TP53331

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21

Part Number X X X X X X 360003 360176 360116 360014 # # 360124 GM29383 360 360061 061 360085 360559 # # # 360109 224172

Description

4401

Impeller Seal Housing Bearing, ball Ring Shaft Ring, snap O-ring Seal Plug Screw, M6 x 30 Screw, M6 x 25 Gasket Pump, water Kit, it, wate waterr pump pump rep repair air (incl includ ude es item items s 1--7, - 7, 9) Pulley, water pump Pulley, water pump Screw, M6 x 12 Screw, M8 x 25 Screw, M8 x 65 Ad Adapter, water pump O-ring

1 1 1 1 1 1 1 1 1 1 3 5 1 1 1


20 2 002

1 3

1 3

1 1 1 1


TP-543 TP-5434 4 4/03 4/03

9

Group Group 2b: Thermosta Thermostatt

Reproduced by permission of Deere & Company.  1988 Deere Deere & Company. Company. All rights reserved.

Item 1 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13 13

Part Number # # # 223635 336444 223626 336445 # Not Used 223676 224286 224275 # 224276 224020 # #

Description Screw, 3/8-16 x 1 1/4 in. Screw, 3/8-16 x 1 1/2 in. Washer, plain, 13/32 x 11/16 x 0.060 in. Cover Cover Gasket Gasket Plug, 1/2 NPT pipe Thermostat Housing Tube Clamp, hose Hose Gasket, thermostat housing Screw, 3/8-16 x 2 3/4 in. Washer, lock, 3/8 in.

TP26841

Quantity Variation Number 1 3 2 2 1

2 2 1

1 1

1 1

1 1 1 2 1 1 2 2

1 1 1 2 1 1 2 2

# Common hardware, procure locally.

10

TP-543 TP-5434 4 4/03 4/03

Group Group 2b: Thermost Thermostat at


TP26869

Item 1 1 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14

Part N u m b er # # # Not Used 223635 336444 223626 336445 223595 224350 # # # 224020 223605 # 223629

Description

Quantity Variation Number 2 4

Screw, 3/8-16 x 1 1/4 in. Screw, 3/8-16 x 1 1/2 in. Washer, 13/32 x 11/16 x .06 in.

2

Cover Cover Gasket Gasket Thermostat Housing Plug, 1/2 NPT pipe Screw, 3/8-16 x 2 3/4 in. cap Washer, 3/8 in. lock Gasket, thermostat housing Fitting, hose Clamp Hose

1

2

2 2 1

1 1 1 1 2 2 1 1 2 1

1 1 1 1 2 2 1 1 2 1


TP-543 TP-5434 4 4/03 4/03

11

Group Group 2b: Thermosta Thermostat, t, continue continued d 14 13

1 2

3

12

11 10

4

7

5

8 6

9


Item 1 2 3 4 5 6 6 7 8 9 10 11 12 13 13 14

Part Number 360126 # 360013 # 360116 360142 GM23839 # 360121 # # 360484 360120 # # 223595

Description Cover, thermostat Screw, M10 x 70 Plug Screw, M10 x 30 Seal Tube Tube Washer, 0.423 x 0.675 x 3/8 in. Clamp Screw, M8 x 60 Pipe Plug, 1/2 in. Gasket, thermostat cover Clamp Screw, M8 x 60 Screw, M12 x 25 Thermostat

TP53276

Quantity Variation Number 2102 2112 1 1 1 2 1 1

1 1 1 1 1 1

1 1 1 3 1 1 1 1

1 3 1 1 1 1


12

TP-543 TP-5434 4 4/03 4/03

Group Group 2c: Fan Fan Belt Belt

See Group 2d

3

2

4 5

1

Reproduced by permission of Deere & Company.  1988 Deere & Company. Company. All rights reserved.

TP26258

Item 1 1 1 1 1 2 3 4 5

Part Number 224263 223640 360483 GM28308 GM23827 360583 352836 360584 #

Description Belt set (matched set of 2) Belt, 11/16 x 49 1/2 in. Belt, fan Belt (1515 mm) Belt (1545 mm) Spacer Pulley Sleeve Screw, M10 x 65

1

Quantity Variation Number 2 2460 240B 240D

1 1 1 1 1 1 1 1 1


TP-543 TP-5434 4 4/03 4/03

13

Group Group 2d: 2d: Fan Dri Drive ve

13

14


Item 1 1 2 2 3 3 4 4 5 6 7 8 9 10 11 12 13 13 14

Part Number GM23844 360030 223730 360005 X 360095 X 360096 # GM23831 GM23826 # # GM23830 # GM23855 360578 360143 #

Description Support Bearing housing Ring, snap Ri Ring, snap Shaft Bearing H ub Hu Hub Screw, M12 x 35 Bracket Washer Screw, M10 x 35 Screw, M10 x 20 Spacer Screw, M10 x 30 Washer Pulley, fan Pulley, fan Screw

Quantity Variation Number 2314 2301 8604 8605 1 1 1 1 1 1 1 1 2 1 1 4 2 1 2 1

4

1 4

1 4


14

TP-543 TP-5434 4 4/03 4/03

Group Group 2d: Fan Drive Drive,, continue continued d 6

See Group 51b

5

Reproduced by permission of Deere & Company. Deere & Company. Company. All rights reserved.  1988 Deere

Item 1 2 3 4 5 6

Part Number GM23835 GM17529 GM17488 # # 360075

Description Spacer Pulley Sleeve Screw, M10 x 60 Screw Bracket, tensioner



TP-543 TP-5434 4 4/03 4/03

15

Group Group 3: Vent Tube Tube

See Group 4c


Item 1 1 1 2 2 3 3 4 5 6 6 7 7

Part Number 223450 224237 GM17459 # # # # # # 223551 360098 223491 223851

Description Hose Hose Hose Screw, 3/8-16 x 7/8 in. cap Screw, M8 x 20 Washer, 13/32 x 11/16 x .06 in. Washer, lock, 3/8 in. Clamp Clamp Elbow, fitting Elbow, fitting O-ring O-ring

Quantity Variation Number 1 2904 2915 1 1 1 1 1 1 1 1 1

1

1

1

1

1

1

1

1

1


16

TP-543 TP-5434 4 4/03 4/03

Group Group 4a: Camshaft Camshaft

7

Note:

Camshaft bushings/bearings are not used in this application.

Reproduced by permission of Deere & Company.  1988 Deere & Company. Company. All rights reserved. TP14248

Item 1 2 2 3 3 4 5 6 6 7

Part N u m b er 224242 223536 — 223564 360158 223610 # 223609 — GM17530

Description Gear, 12 teeth Camshaft (without gear) Camshaft (order item 7) Key, shaft Key, shaft P Pllate, thrust Screw, 3/8-16 x 1 in. cap Gear, 48 teeth Gear, 60 teeth (order item 7) Ki K it, camshaft and gear


1

1

1

1 1

1 1

1 1 1 1


TP-543 TP-5434 4 4/03 4/03

17

Group Group 4b: Valve Train Train For Valves, see Group 9, Cylinder Head

Reproduced by permission of Deere & Company.  1988 Deere Deere & Company. Company. All rights reserved. TP857 (was TP16446)

Item 1 2 2 3 4 5 5 6 6 6 6 7 7 8 9 9 9 10 10

Part Number 223480 223481 360509 223634 223632 223633 360112 223592 336456 360072 # # 360118 223756 223537 336455 352026 223611 360135

Description Plug Shaft Shaft Washer Spring Support Support Ar A rm, rocker Arm, rocker Arm, rocker Nut, M8 (not shown) Screw, 3/8-16 x 2 1/2 in. cap Stud Washer Rod, push Rod, push Rod, push Tappet Tappet


1 1

2 3 4

2 3 4

1 1 2 3 4

8 8 8 8 4

4

4 8

4

4 4

8 8 8

8 8


18

TP-543 TP-5434 4 4/03 4/03

Group Group 4c: Rocker Rocker A Arm rm Cover Cover

9 10

6

11

8

12

2

Reproduced by permission of Deere & Company.  1988 Deere & Company. Company. All rights reserved. T49114F

Item 1 2 2 2 3 4 5 6 6 6 7 8 8 8 9 10 11 12

Part Number # 223508 336434 360585 # # 224278 223630 336435 360018 223636 223444 336433 360507 360004 360138 360139 360508

Description Screw, w/washer Gasket Gasket Gasket Screw, 1/4-20 x 7/8 in. Washer, lock, 1/4 in. Washer Cap Ca p Ca p Gasket Cover Cover Cover Plug Nut O-ring Packing

Quantity Variation Number 1 2 11 1 101 8 1

8 1 1

1 1 1 1 1 1 1 1 1 1 4 4 4 1


TP-543 TP-5434 4 4/03 4/03

19

Group Group 5a: Fuel Injection Injection Pump Pump

27


20

TP-543 TP-5434 4 4/03 4/03

Group Group 5a: Fuel Injectio Injection n Pump, continue continued d Item

352115

1 2 2 3 3 4 5 5 6 6 7 8 8 8 9 9 9 10 10 10 11 11 11 12 12 13 13 14 14 15 15 16 16 17 18 18 19 19 20 21 22 22 22 23 24 25 25 25 25 25 25 25 26 26 27

Part Nu m b er 223655 224262 360035 223477 360141 223476 223504 360535 # 223710 224188 223576 336441 360538 223577 336442 360539 223574 336439 360536 223575 336440 360537 223572 # 223573 # 222762 360037 223456 360178 # # # # 224338 224335 360092 224161 223471 223540 224238 360153 224172 223406 22 223578 352112 224329 360540 360541 360542 360543 223460 223820 2 22 24367

Description Clamp (clip) Tube Fuel line Nut (fitting) Nut P ac k i ng Tube Tube Rivet, 1/4 x 5/8 in. Plug Screw, cap Line, fuel no. 3 Line, fuel no. 3 L Liine, fuel no. 3 Line, fuel no. 4 Line, fuel no. 4 L Liine, fuel no. 4 Line, fuel no. 1 Line, fuel no. 1 Line, fuel no. 1 Line, fuel no. 2 Line, fuel no. 2 Line, fuel no. 2 Clamp Screw, M6 x 10 cap Clamp Screw, cap M6 x 10, full thread Elbow, fitting Fitting O-ring O-ring Nut, 5/16-18 Nut, M8 Washer, 5/16 in. Washer, 11/32 x 11/16 x 1/16 in. Washer Stud Stud Nut Washer, lock Gear Gear Gear Ring Shaft, key 5/32 x 5/8 in. Pump, fuel injection* Pump, fuel injection Pump, fuel injection Pump, fuel injection Pump, fuel injection Pump, fuel injection Pump, fuel injection Fitting Fitting Solenoid, fuel shutoff

Quantity Variation Number 3 1603 1674

1

2

1 1

1 1

1 1

8

8

8

8 2

8 2

2

2

2

4 1

4 1

4

1656

1677

1

1

1

1

7

7

7

7

3

3

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 2 2 1 1

1 2 2 1 1

1 2 2 1 1

1 2 2 1 1

1

1

1

1

1

1

1

1

3 3

3 3

3 3

3 3

3

3

3

3

3 1 1

3 1 1

3 1 1

3 1 1

1

1

1

1

1

1

1

1

1 1

1 1

1

1 1

1

1 1

2 2 1 1 1

2 2 1 1 1

2 2 1 1 1

1

1

1

3

3

3

3 3

3 3

3 3

3

3

3

1 1 1

1 1

1 1 1

1 1 1 1 1

1 1

1 1 1

1 1 1 1 1 1

1

1

1

1

1

1

1

1

1

#Common hardware, procure locally. * Variation 1, engine serial numbers 349266 and below.  Variation 1, engine serial numbers 349267 and above.

TP-543 TP-5434 4 4/03 4/03

21

Group Group 5a: Fuel Injectio Injection n Pump, continue continued d


22

TP-543 TP-5434 4 4/03 4/03

Group Group 5a: Fuel Injectio Injection n Pump, continue continued d Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34

Part Number

360141 223710 360535 GM17549 223572 # 360536 360537 360538 360539 223837 # 224338 GM17487 223573 # 360178 360037 # 360091 — GM G M23843 GM23847 GM23846 GM23848 GM23845 GM23849 GM23851 GM23852 360153 GM17456 224161 — 360167 223518 See Group See Group See Group See Group See Group —

5b 5b 5b 5b 5b

Description Nut Plug Tube Fuel line Clamp Screw, M6 x 12 cap Line, fuel no. 1 Line, fuel no. 2 Line, fuel no. 3 Line, fuel no. 4 Elbow, fitting Washer, lock 8 mm Washer O-ring Clamp Screw, M6 x 12 cap O-ring Fitting Nut, M8 Screw Not applicable Pump, fuel injection Pump, fuel injection Pump, fuel injection Pump, fuel injection Pump, fuel injection Pump, fuel injection Pump, fuel injection Pump, fuel injection Gear Washer Nut Not applicable Fitting, tee Sleeve Nut, tube Pa P acking Wa Washer Plug Injection nozzle Not applicable

16GQ 2 2 2 1 2 2 1 1 1 1 1 3 3 1 1 1 1 1 3 4

16LV 2 2 2 1 2 2 1 1 1 1 1 3 3 1 1 1 1 1 3 4

Quantity Variation Number 16LZ 16MA 16 16MT 16 16MU 2 2 2 1 2 2 1 1 1 1 1 3 3 1 1 1 1 1 3 4

2 2 2 1 2 2 1 1 1 1 1 3 3 1 1 1 1 1 3 4

2 2 2 1 2 2 1 1 1 1 1 3 3 1 1 1 1 1 3 4

2 2 2 1 2 2 1 1 1 1 1 3 3 1 1 1 1 1 3 4

1 61 61C 2 2 2 1 2 2 1 1 1 1 1 3 3 1 1 1 1 1 3 4

161D 2 2 2 1 2 2 1 1 1 1 1 3 3 1 1 1 1 1 3 4

1 1 1 1 1 1 1 1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1 1

4 4 1 1 1 1 4 3

4 4 1 1 1 1 4 3

4 4 1 1 1 1 4 3

4 4 1 1 1 1 4 3

4 4 1 1 1 1 4 3

4 4 1 1 1 1 4 3

4 4 1 1 1 1 4 3

4 4 1 1 1 1 4 3


TP-543 TP-5434 4 4/03 4/03

23

Group Group 5b: Fuel Injection Injection Nozzl Nozzle e


Part Item Number 1 1 2 3 4 5 5 6 7 7 8 9 10 10 10 10

223519 360167 223518 223517 223660 224188 360091 X 224277 224285 224270 X 224299 224171 360485 360017

Description Fitting, tee Fitting, tee Washer (sleeve) Nut Plug (use for servicing nozzle) Screw, cap Screw Nozzle Washer Packing Washer Plug, plastic (protective shipping cover) No Nozzle, injection Nozzle, injection Nozzle, injection Nozzle, injection

TP26862

1


1

1

1 1 1 1

1 1 1 1

1 1 1 1 1

1677

1 1 1

1 1 1

1 1 1

1 1 1

1

1 1

1 1

1 1

1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1

1 1

1

1

X Item not sold separately.

24

TP-543 TP-5434 4 4/03 4/03

Group Group 5b: Fuel Injectio Injection n Nozzle, Nozzle, continued continued


Item 1 2 3 4 5 6 7 8 9 10

Part Number 360167 223518 223517 — 360091 X 224285 GM17473 X 360017

Description Fitting, tee Wa Washer, sleeve Nut Not applicable Screw Nozzle Packing Washer Plug, plastic (protective shipping cover) Nozzle, injection

TP26862

16GQ 1 1 1 1 1 1 1 1 1 1

16 16LV 1 1 1 1 1 1 1 1 1 1

Quantity Variation Number 16LZ 16 16MA 16MT 16MU 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

161C 1 1 1 1 1 1 1 1 1 1

16 1 61D 1 1 1 1 1 1 1 1 1 1


TP-543 TP-5434 4 4/03 4/03

25

Group Group 7: 7: Cylinder Cylinder Block


26

TP-543 TP-5434 4 4/03 4/03

Group Group 7: Cylinder Cylinder Block, Block, continue continued d Item 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25

Part Number 223472 # 223472 # 223462 223988 # 223662 # # 223494 223550 X # 223465 223507 223503 # 223639 223516 # 223512 336458 223638 X X See group 42

Description Pin, dowel Plug, pipe, 3/4 NPT, 3/8 in., recess. hex Pin, dowel Plug, pipe, 1/4 NPT Plug, drain O-ring Plug, pipe Stud Plug, pipe Cap Bushing, standard Bushing, 0.078 in., oversize Bushing Pin, dowel Spring Valve Cap, bearing Washer Screw, cap Cap, rear Plug, pipe 3/8 square drive O-ring O-ring Nipple, threaded Orifice (w/piston cooling) Block, cylinder, basic B Bllock, cylinder

Quantity Variation Number 1 2 3 2 1 2 1 1 1 2 5 1 6 6 1 2 1 1 4 10 10 1 1 1

2 1 2 1 1 1 3 2 5 1 6 6 1 2 1 1 4 10 10 1 1 1

1 4 1 1

1 4 1 1

2 1 2 1 1 1 2 5 1 6 6 1 2 1 1 4 10 10 1 1 1 1 4 1 1


TP-543 TP-5434 4 4/03 4/03

27

Group Group 7: Cylinder Cylinder Block, Block, contin continued ued

14


28

TP-543 TP-5434 4 4/03 4/03

Group Group 7: Cylinder Cylinder Block, Block, continue continued d Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part Number 223472 # X 233802 224268 352246 360154 # 360103 360080 36 360518 360519 352064 # 360087 223512 360084 224089 223639 360151 360146 223462 223988 360173 360093 # 223435

Description Pin, dowel Cap Block, cylinder (order short block) Plug, pipe Plug, pipe Bushing, camshaft Plate Screw, M8 x 25 Valve, engine oil bypass Spring Bushing, oil pressure regulating Bushing, balancer shaft Pin, dowel Plug, pipe Bushing O-ring Cap, bearing Washer Screw Cap, bearing Orifice Plug, drain O-ring Gasket (plastic gasket) Plug Plug, pipe, 1/2 in. Plug, drain

Quantity Variation Number 4601 4602 2 2 1 1 5 1 1 2 1 1 1 6 2 1 1 1 4 10 10 1 4 2 2 1 1 1 1

2 2 1 1 5 1 1 2 1 1 1 6 2 1 1 1 4 10 10 1 4 2 2 1 1 1 1


TP-543 TP-5434 4 4/03 4/03

29

Group Group 8a: Cranksha Crankshaft ft

27 26

Reproduced by permission of Deere & Company. Company. All rights reserved.  1988 Deere & Company.

Part Item Number 1 2 3 3 4 4 5 5 6 6 7 7 8 8 9 10 10 11 11 11 12 12 13 14 15 15 16 16 17 17

30

223583 223472 223407 360503 223615 360099 224292 360504 223649 336446 224186 360101 2234 223408 08 360179 223606 223432 360020 223651 336447 360147 223652 # 223607 223422 224260 # 224267 360148 223984 360082

Description Seal, rear oil Pi Pin, dowel Key, shaft, 1/8 x 5/8 in. Key, shaft Gear, 24 teeth Gear, 30 teeth Crankshaft Crankshaft Washer, thrust, rear Washer, thrust, rear P Piin (shaft) Pin (shaft) Pin, Pin, spri spring ng 3/16 3/16 diam diamet eter er x 1 in. in. Pin Bushing Gear, 55 teeth Gear (w/bushing) Wa Washer, thrust Washer, thrust Washer, thrust Screw Screw, M10 x 65 Sl Slinger, oil Seal, front oil Screw Screw, M10 x 50 Washer Washer Bushing Bushing

TP26293


1 1 1

1

1

1 1 1 1

1

1 1

1 1

1 1 1

1 1 1 1

1 1 1

2 2 2 1

1

1 1 2

1 1 2

1 1 1 1

1 1

Part Item Number 18 18 19 20 20 20 20 20 20 20 21 21 21 21 21 21 21 22 22 23 24 25 25 26 26 27

223729 360021 # 223728 360049 223719 223720 36 360055 223721 223722 223727 360050 223723 223724 36 360056 223725 223726 224186 360083 # 224007 224056 360032 223649 336446 224267

Description Gear, 45 teeth Gear Pin, spring, 3/16 x 1 1/8 in. Bearing, standard (set of 2) Bearing, standard (set of 2) Bearing, 0.05 mm (0.002 in.) Bearing, 0.25 mm (0.010 in.) Bearing, 0.25 mm (0.010 in.) Bearing, 0.51 mm (0.020 in.) Bearing, 0.76 mm (0.030 in.) Bearing, standard (set of 2) Bearing, standard (set of 2) Bearing, 0.05 mm (0.002 in.) Bearing, 0.25 mm (0.010 in.) Bearing, 0.25 mm (0.010 in.) Bearing, 0.51 mm (0.020 in.) Bearing, 0.76 mm (0.030 in.) P Piin (shaft) Pin (shaft) Nut, 1/2-20 Ring Sleeve, wear ring Sleeve Washer, thrust, rear Washer, thrust, rear Washer


1 1

1 4

4

4 4

4 4

4 4 1

4 4 1

1 1

1 1

1 1 1

1 1 1

1 1 1

1

4 4

1 1

1

1 1 1

1 1

1


1 1

TP-543 TP-5434 4 4/03 4/03

Group Group 8b: 8b: Cranksha Crankshaft ft Pulley Pulley Part Item Number 1 2 2 2 2 3 4 5

— 224280 224281 336436 336437 224265 223541 224287

Description See Group 2c Pulley Pulley Pulley Pulley Washer Screw, cap K ey


1

1

1

1 1 1 1

1 1

1 1

1 1 1



Item 1 1 2 3

Part Nu m b e r 360157 360576 GM17474 360111

Description Pulley Pulley Flange Screw, cap, M10 x 50


1 1 4


TP-543 TP-5434 4 4/03 4/03

31

Group Group 9: 9: Cylinder Cylinder Head


32

TP26168

TP-543 TP-5434 4 4/03 4/03

Group Group 9: Cylinder Cylinder Head, Head, continu continued ed Item 1 2 3 4 5 6 7 7 7 8 8 8 8 9 10 10 10 11 11 11 12 12 13 14 15 15 16 17 17 17 18

Part N u m b er Not Not Used Used 224164 224337 224184 224176 223455 223409 336459 223448 224162 224289 224166 224288 224157 22 224156 224153 224151 22 224168 224193 224197 22 223530 360531 224284 # 224295 360532 224268 224243 224308 224309 360174

Description Send Sender er,, temp temper erat atur ure e Screw Strap Lock Rotator Spring Cap Cap Cap Insert, intake valve seat, standard Insert, intake valve seat, oversize Insert, exhaust valve seat, standard Insert, exhaust valve seat, oversize Cap Valve, exhaust, standard Valve, exhaust, 0.015 in. oversize Valve, exhaust, 0.030 in. oversize Valve, intake, standard Valve, intake, 0.015 in. oversize Valve, intake, 0.030 in. oversize Gasket, cylinder head Gasket, cylinder head Strap Screw, 1/2 x 1 in. Head, cylinder Head, cylinder Plug, pipe Seal Seal, 0.015 in. oversize Seal, 0.030 in. oversize Fitting (not shown)

Quantity Variation Number 1 2 5102 18 1 18 8 8 2

18 1 18 8 8

18 18 8 8

2 4 4 4 4 2 4 4 4 4 4 4 1

4 4 4 4 2 4 4 4 4 4 4 1

1 2 1

1 2 1

1 8 8 8

1 8 8 8

1 4 4 4 4 2 4 4

1

1 1 8 1


TP-543 TP-5434 4 4/03 4/03

33

Group Group 10a: 10a: Oil Filt Filter er Engine model 4039 only.

Engine model 4045 only.

9

10

8

12 11 10

1


Item 1 1 2 8 9 10 11 12

Part Number 223604 360031 223638 360133 360016 # # 360033

Description Filter, oil Filter, oil Nipple, threaded Gasket Plug Screw, M8 x 65 Screw, M8 x 20 Adapter


1

1

1

1 1 2 5 1 1


34

TP-543 TP-5434 4 4/03 4/03

Group Group 10b: 10b: Dipsti Dipstick ck Engine model 4039 only.

Usethe Serial Serial Numb Number-C er-Conting ontingentDipstickstable entDipstickstable belowand the engine model and serial number from the engine nameplate to verify the dipstick on 4039 engine models.


Item 3 4 5 5 5 5 6 7

Part Number See Table 223454 223502 223542 336586 360144 # 360522


Description Dipstick O-ring Nipple, threaded (4039D) Nipple, threaded (CD4039TF below 181857) Guide (CD4039TF 181857 and above) Tube, dipstick Nut, 1/2 in. Plug (not shown)

1 1 1

1 1 1 1 1

1

1

1

1 1


Serial Number-Contingent Dipsticks Engine 4039D CD4039DF CD4039DF 4039T CD4039TF 4045

TP-543 TP-5434 4 4/03 4/03

Serial Number

Dipstick Part Number

3x x x x x Below 181857 181857 and above 3xxxxx 1xxxxx All

223429 336449 223443 223429 223443 360073

35

Group Group 11a: 11a: Starter Starter Motor Motor


Part Number

Item 1 2 3 4 5 6 7 8 9

224 224327 327 # # 224264 # # # # #

Quantity Variation Number 1

Description Kit, it, star starte terr moto motorr Kit Kit (incl inclu udes des star starte terr and and cove coverr kit) kit) Screw, cap, 3/8-16 x 1 1/4 in. Washer, 3/8 in. lock Stud Nut, 3/8-16 Washer, M10 lock Nut, M10 Washer, M5 lock Screw, M5 x 10

1 2 1 1 1 1 1 1 1

12


Part Number

Item 1 2 3 3 4 5 6 7 8 9 10 11 12

223791 X 360564 360469 # # # # # # # #

Description Gasket Label Motor, starting Motor, starting (24 V) Use Item 3 Screw, M10 x 30 Nut, flange, M10 Stud Screw Washer, lock Nut Nut Washer, lock

Quantity Variation Number 3004 3009 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

# Common hardware, procure locally. X Item not sold separately. 36

TP-543 TP-5434 4 4/03 4/03

Group 11a: 11a: Starter Motor Motor,, continued

14

Item 1 2 2 3 4 4 4 4 5 5 5 6 7 7 8 9 10 11 12 12 12 12 13 14 # X

TP-543 TP-5434 4 4/03 4/03

Part Nu m b er X GM17463 GM29783 GM17464 GM29781 GM29784 GM17544 GM17546 GM17545 GM29785 GM17547 GM18874 X GM23699 X GM17495 GM17554 GM17548 GM29782 GM23699 352390 GM16801 # 223791

Description Solenoid, motor Seal Seal O-ring Switch Switch Switch Switch Clutch Clutch Clutch Screw with washer, M5 x 0.8 Motor, starter Motor, starter 12 V Cover Band, tie Label Kit, solenoid Kit, starter motor, 24 V Kit, starter motor, 12 V Kit, starter motor, 12 V Kit, starter motor, 24 V Screw, M10 x 30 Gasket


1 1

1 1

1

1

1 1 1 1 1 1 1

1 1

1

1 1

1 1 1

1 1 1 1

1 1 1 1

1 1 1 1 1

1 1

1 3

3 1

3

1 3

Common hardwar Common hardware; e; procur procure e locally locally.. Item not sold separately separately..

37

Group Group 11b: 11b: Starter Starter Motor Compon Components ents

22


Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22

Part Number X X X X X X X X X X X 223580 X X X X X X X X X 224327 X

Description Bolt Screw Frame Holder Yoke Bearing, ball Bearing, ball Armature W Wa asher Pi Pinion Roller Ro Clutch Screw Housing Retainer Ball S Sp pring Sw S witch Washer Nut Cover Kit (includes starter and cover kit) Starter (rebuilt)



38

TP-543 TP-5434 4 4/03 4/03

Group Group 11b: 11b: Starter Starter Motor Componen Components, ts, continued continued

13

12

15

14


Item 1 2 3 4 4 5 6 7 7 8 8 9 10 11 11 12 13 14 15

Part Number X X X 360566 360573 360567 360568 360569 360574 360570 360575 360571 3 36 60572 360564 360469 X X X X

Description Label Ti Tie Ti Tie Switch, solenoid Sw S witch, solenoid Bushing Stop Bendix Drive Bendix Drive Br Brush kit Brush kit O-ring Kit, solenoid protection Starter Starter (24 V) Housing Frame Yoke Screw


1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

X Item not sold separately. TP-543 TP-5434 4 4/03 4/03

39

Group Group 12a: 12a: Exhaust Exhaust Manifo Manifold ld

5


Part Item Number 1 1 2 3 4 4 5

# # # 223547 223623 360533 352340


Description Screw, 3/8-16 x 1 1/4 in. cap Screw, M10 x 80 Washer, plain, 13/32 x 23/32 x 0.12 in. Gasket Manifold, exhaust Manifold, exhaust Gasket, exhaust

8 8 7 4 1

4 1 1

1

Reproduced by permission of Deere & Company.

 1988 Deere Deere & Company. Company. All rights reserved.

Part Item Number 1 1 2 2 3

223478 360534 # # #

Description Ma M anifold, exhaust Manifold, exhaust Screw, 3/8-16 x 4 1/4 in. cap Screw, M10 x 80 Washer, plain, 13/32 x 23/32 x 0.12 in.


Part Item Number 4 4 5 5 6 6 7

# # # # # # 223547

TP26831 (was TP25160)

Description Screw, cap, 3/8-16 x 4 in. Screw, M10 x 80 Screw, cap, 3/8-16 x 5 in. Screw, M10 x 80 Screw, 3/8-16 x 1 1/4 in. Screw, M10 x 80 Gasket


3 4

# Common hardware, procure locally. 40

TP-543 TP-5434 4 4/03 4/03

Group Group 12b: 12b: Exhaust Exhaust Elbow Elbow

5


Item 1 1 2 2 2 3 4 4 4 5 5 6

Part N u m b er 223495 360117 # # # # 224271 # # 223538 223891 224132

TP26809 (was TP25160)

Description Fitting, elbow Elbow Screw, 3/8-16 x 1 1/2 in., grade 8 Screw, M10 x 40 Nut, flange, M10 (not shown) Washer, 13/32 x 13/16 x .06 in. Screw Screw, M10 x 40 Nut, flange, M10 (not shown) Adapter Adapter C Cllamp (not shown)

Quantity Variation Number 2 6401 1 1 2 2 2 4 2 2 2 1 1 1


TP-543 TP-5434 4 4/03 4/03

41

Group Group 13a: Flywheel Flywheel


Item 1 1 2 2 3 3 3 3 4

Part Number # # 223613 223750 224293 360579 GM17501 GM23840 223983

Description Screw, 1/2-13 x 1 1/2 in., grade 8 Bo B olt Gear, 142 teeth Gear Flywheel Flywheel Flywheel Flywheel Washer


6 1

1

4 1

1 1 1 1 4


42

TP-543 TP-5434 4 4/03 4/03

Group Group 13b: 13b: Flywheel Flywheel Housing Housing


Item 1 7 8 9 9 10 10 10 11 12 12 13 13 13 13 14 14 14

Part Number # 223583 223558 224290 360580 223614 336438 360582 # # # # # 360581 360175 # # #

Description Plug, pipe, 1/8 NPT Seal Gasket Housing, flywheel Housing, flywheel Cover Cover, timing tool hole Plug Screw, cap, 1/2 x 1/2 in. Screw, 5/8 x 5 1/2 Screw, M12 x 130 Screw, 3/8-16 x 1 1/2 in., grade 8 Screw, 3/8 x 1 3/8 in. Bolt Washer Screw, 5/8 x 2 1/2 in., grade 8 Screw, 5/8 x 2 1/4 in., grade 8 Screw, M12 x 50

TP26793 (was TP25770)


1 1 1 1 1

1 1 1 1 2

2 2

8 8 8 8 2 2 2


TP-543 TP-5434 4 4/03 4/03

43

Group Group 13b: Flywheel Flywheel Housing Housing,, continued continued

Item 1 1 2 2 3 4 5 5 6 7 8 9 10 11 11 12 13 14

Part Number GM17454 360115 # GM24540 223583 GM17553 # GM15403 GM17449 # Not Used Not Used Not Used GM17453 360146 # 360581 GM17468

Description Housing Housing O-ring O-ring Seal Cap Plug, pipe Plug, pipe Plate Screw, cap, M6 x 12

Plug Plug Screw, M12 x 50 Bolt Fitting


1 1 1 1 1

1 1 2

1 1 4 8

4 8 1

# Common hardware; procure locally.

44

TP-543 TP-5434 4 4/03 4/03

Group Group 14: 14: Fuel Fuel Pump Pump

5


Item 1 2 2 3 3 4 4 5

Part N u m b er 223557 223585 360071 224338 # # # 360159

TP26808 (was R21292N)

Description Gasket Pump, fuel (order item 1 also) Pump, fuel Wa Washer, aluminum Washer, 8.4 x 16 x 1.6 mm Screw, cap, 5/16-18 x 1 1/4 in. Screw, cap Rod, push

Quantity Variation Number 1 3702 1 1 1 2 2 2 2 1


TP-543 TP-5434 4 4/03 4/03

45

Group Group 15: 15: Fuel Fuel Filter Filter 5

4

11

17

3

12 14

13

20 21

8

15 21

10

21

9

10

9 21

19

8

2 1

7 6

16

18


46

CD37321

TP-543 TP-5434 4 4/03 4/03

Group Group 15: Fuel Filter Filter,, continued continued Item 1 1 2 3 3 4 5 6 7 8 8 9 9 10 10 11 11 12 12 13 14 14 15 15 16 16 17 18 19 20 21

Part Number # # # 336551 336969 336547 # # # 222762 360037 # 360563 336546 360025 # # 336548 360088 # 336549 360171 # # 224795 275501 222773 222772 360048 275502 360178

Description Screw, 3/8 x 1 1/2 in. Screw, M10 x 25 Washer, 3/8 in. Housing, fuel filter He Head, filter Bracket Nut, lock, 3/8 in. Screw, 3/8 in. x 7/8 in. Washer, 3/8 in. Fitting, elbow Fitting Plug, 0.703 x 0.490 in. Plug Line, fuel inlet Line, fuel Screw, 3/8 x 2 in. Screw, M8 x 16 Bracket Bracket Screw, 5/16 x 3/4 in. Clamp Clamp Nut, flange, 5/16 in. Nut, flange, M8 Filter, fuel (round)* Filter, fuel (round) Kit, fuel filter Kit, fuel filter seal Kit, bleed plug and drain valve Line, fuel O-ring


2 1

1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

#Common hardware, procure locally. * See table “4039 Engine Serial Number-Contingent Fuel Filters” below for 4039 engine models

4039 Engine Serial Number-Contingent Fuel Filters Use the engine serial number to verify the fuel filter type on 4039 4039 engine engine models models.. Find Find your your serial serial number number on the engine engine nameplate and choose the fuel filter type from the chart belo below w. The The squa square re filt filter er (var (varia iati tion on 1) is shown shown on the the following page. Mod Model -5 /

TP-543 TP-5434 4 4/03 4/03

Seri Serial al Numb Number er

Fuel Fuel Filte ilterr Type ype

334216 and before After 334216 334607 and before After 334607

Square Round Square Round

47

Group Group 15: Fuel Filter Filter,, continued continued

Fuel Injection Pump


48

TP-543 TP-5434 4 4/03 4/03

Group Group 15: Fuel Filter Filter,, continued continued Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25

Part Nu m b er # 223492 224298 # 222762 223456 224010 223467 223534 224296 223534 223505 223414 # # 223413 223646 # # # 223655 # 223457 224297


Description Screw, 5/16-18 x 3/4 in. Strap Line, fuel; filter to injection pump Screw, 3/8-16 x 7/8 in. Fitting, elbow O-ring Washer Plug, drain Fitting, elbow Line, fuel; transfer pump to filter Fitting, elbow Clamp Filter, fuel, square* Washer, 13/32 x 23/32 x 0.120 in. Plug, pipe, 1/8 NPT Housing Fitting, hose Nut, 5/16-18 Washer, lock, 5/16 in. Washer, 13/32 x 11/16 x .06 in. Clamp Washer, lock, 3/8 in. Fitting Line, fuel

1 1 1 3 3 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

#Common hardware, procure locally. * See table “4039 Engine Serial Number-Contingent Fuel Filters” below for 4039 engine models

4039 Engine Serial Number-Contingent Fuel Filters Use the engine serial number to verify the fuel filter type on 4039 4039 engine engine models models.. Find Find your your serial serial number number on the engine engine nameplate and choose the fuel filter type from the chart below below.. Theround filter filter (variat (variation ion 2) is shown shown on theprevious theprevious page. Mod Model -5 /

TP-543 TP-5434 4 4/03 4/03

Seri Serial al Numb Number er

Fuel Fuel Filte ilterr Type ype

334216 and before After 334216 334607 and before After 334607

Square Round Square Round

49

Group Group 16: 16: Bala Balancer ncer Shafts Shafts


Item 1 1 1 2 2 3 3 3 4 4 4 5 5 5 6 7 7 8 8 8

Part Number 223494 360519 223550 223654 # 223622 336470 360547 223618 223619 360100 223416 336468 360550 # # # 223417 336469 360548

Description Bushing, standard Bushing, standard Bushing, oversize Ke Key, shaft Key, shaft 4 x 16 mm St Stop, plate Stop, plate Plate Gear, right hand, 12 teeth Gear, left hand, 12 teeth, pinion Gear, left hand, 15 teeth Shaft, right hand Shaft, right hand Sh Shaft, right hand Washer, lock, 3/8 in. Screw, cap, 3/8-16 x 5/8 in. Screw, M8 x 12 Shaft, left hand Shaft, left hand Shaft, left hand


6

6 1

6 1

6 2 2 2 2 1 1

1 1 1

1 1 1 4 4

4 4 4

1 1 1


50

TP-543 TP-5434 4 4/03 4/03

Group Group 18: Timing Timing Gear Gear Cover Cover


Item 1 2 3 4 5 6 6 7 8 9 10 10 11 12 12 13 14

Part N u m b er 223662 # # # 223515 223637 336453 # # # 223653 336454 223410 223586 336451 224088 #

TP26827 (was TP22840)

Description Stud Washer, 13/32 x 23/32 x 0.12 in. Screw, 3/8-16 x 1 7/8 in. cap Nut, 3/8-16 Gasket Cover Plug Screw, 3/8-16 x 7/8 in. cap Screw, 3/8-16 x 2 1/2 in. cap Screw, 3/8-16 x 1 7/8 in. cap Plug, fitting Plug, fitting Washer, aluminum (seal) Co Cover (w/inserts) Cover (w/inserts) Gasket Washer, 3/8 in. lock

Quantity Variation Number 1 2 2 16 10 2 1 1 2 2 1 1 1 1 1 1 2

2 16 10 2 1 1 1 2 2 1 1 1 1 2


TP-543 TP-5434 4 4/03 4/03

51

Group Group 18: Timing Timing Gear Cover Cover,, continued continued


Item 1 2 3 4 5 5 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part Number 360510 360511 360078 360180 # # 360512 # # 360107 360105 # 360513 360181 224058 224095 223410 223653 # # 360140 36 360514

Description Gasket Cover Plug, drain O-ring Screw, M8 x 40 Screw, M8 x 35 Screw Screw, M8 x 35 Screw, M8 x 60 O-ring Cover Screw, M6 x 16 Screw Kit, seal Valve Spring Washer Plug, fitting Nut, flange, M10 Screw, M8 x 55 Stud Stud (not shown)

TP49599

Quantity Variation Number 4401 1 2 1 1 10 1 1 1 1 1 1 3 2 1 1 1 1 1 4 2 4 2


52

TP-543 TP-5434 4 4/03 4/03

Group Group 21a: 21a: Oil Pan Code 1901


Serial Number-Contingent Oil Pans Use Use engin engine e mode modell andseria andseriall numb number er to veri verifythe fythe oil oil panfor your your generat generator or set. set. Find Find your your model model and serial serial number number on theengine nameplate and choose the oil pan code from the chart below. Then turn to the oil pan page containing the oil pan code to identify parts. Model 4039D 4039T CD4039DF CD4039DF CD4039TF CD4039TF 4045DF 4045TF

TP-543 TP-5434 4 4/03 4/03

Serial Number All All Before 181857 181857 and after Before 181857 181857 and after All All

Code 1901 1908 1901 1910 1908 1910 1902 1904

Part Item Number 1 2 3 4 5 6 7 8 9 10 11

223645 2234 223420 20 # # 223603 223616 # # Not Not Used Used Not Not Used Used #

Description

Qty. Var. Number 1901

Gasket, oil pan Pan, Pan, oil oil (als (also o orde orderr item items s 5--7 - 7 and and 11) Washer, lock Screw, 3/8-16 x 7/8 in. Washer, seal Plug, drain Plug, pipe, recess. hex, 3/4 NPT Screw, 3/8-16 x 3/4 in.

1 1 28 6 1 1 1 22

Plug, pipe, 1/2 NPT

1


53

Group Group 21a: 21a: Oil Pan, Pan, continu continued ed Code 1902 1

2

5 4

3 7 6

4 5


Item 1 2 3 4 5 6 7

Part Number 360525 360526 # 360176 360079 # #

Description Gasket, oil pan Pan, oil Screw, M8 x 20 O-ring Plug Plug, pipe, 3/4 in. Screw, M8 x 16


54

Qty. Var. Number 1902 1 1 6 2 2 1 22

TP26802 (was TP16412)

Serial Number-Contingent Oil Pans Use Use engi engine ne mode modell and and seri serial al numb number er to veri verifythe fythe oil oil panfor your your genera generator tor set. set. Find Find your your model model and serial serial number number on the engine engine nameplate and choose the oil pan code from the chart below. Then turn to the oil pan page containing the oil pan code to identify parts. Model 4039D 4039T CD4039DF CD4039DF CD4039TF CD4039TF 4045DF 4045TF


Code 1901 1908 1901 1910 1908 1910 1902 1904

TP-543 TP-5434 4 4/03 4/03

Group Group 21a: 21a: Oil Pan, Pan, contin continued ued Code 1904

8

3

3

2

1 4 6 5

2

3

6

3 8 3 7 8


TP26802 (was TP16412)


TP-543 TP-5434 4 4/03 4/03


Code 1901 1908 1901 1910 1908 1910 1902 1904

Item 1 2 3 4 5 6 6 7 8

Part Nu m b e r 360527 360528 360176 360529 # # # # 360079

Description Gasket, oil pan Fitting O-ring Oil pan Screw, M8 x 30 Screw, M8 x 45 Screw, M8 x 25 Pipe plug, 3/4 in. Plug

Qty. Var. Number 1904 1 2 5 1 6 4 18 1 3


55

Group Group 21a: 21a: Oil Pan, Pan, continu continued ed Code 1908


Item 1 2 3 4 5 6 7 8 9

Part Number 223555 223535 # # # 223451 223603 223466 223458

Description Gasket, oil pan Pan, oil Washer, lock, 3/8 in. Screw, cap, 3/8-16 x 1 1/4 in. Screw, cap, 3/8-16 x 2 in. Pl Plug, drain Washer, seal O-ring Pl Plug, drain


56

Qty. Var. Number 1908 1 1 28 20 8 2 2 2 2

TP26802 (was TP16412)

Serial Number-Contingent Oil Pans Use Use engi engine ne mode modell and and seri serial al numb number er to veri verifythe fythe oil oil panfor your your genera generator tor set. set. Find Find your your model model and serial serial number number on the engine engine nameplate and choose the oil pan code from the chart below. Then turn to the oil pan page containing the oil pan code to identify parts. Model 4039D 4039T CD4039DF CD4039DF CD4039TF CD4039TF 4045DF 4045TF


Code 1901 1908 1901 1910 1908 1910 1902 1904

TP-543 TP-5434 4 4/03 4/03

Group Group 21a: 21a: Oil Pan, Pan, contin continued ued Code 1910

Reproduced by permission of Deere & Company.  1988 Deere & Company. Company. All rights reserved. CD40501


TP-543 TP-5434 4 4/03 4/03


Code 1901 1908 1901 1910 1908 1910 1902 1904

Item 1 2 3 4 5 6 7 8

Part Nu m b e r # # # 336587 223645 223458 223466 #

Description Screw, 3/8 x 3/4 in. Washer, lock, 3/8 in. Strap Pan, oil Gasket Pl P lug, drain O-ring Plug, pipe, 1/2 in.-14 NPT

Qty. Var. Number 1910 28 28 28 1 1 2 2 1


57

Group Group 21b: 21b: Oil Fill Fill Tube Tube

1, 7, 8

Not Used

11 Reproduced by permission of Deere & Company.  1988 Deere Deere & Company. Company. All rights reserved.

Item 1 2 3 4 4 5 6 6 7 8 9 9 10 11

Part Number Not Used 223549 223636 # 360067 # # 360067 Not Used Not Used See item 10 360090 223584 360089

Description

TP26810 (was T30588)


Plug Gasket Screw, cap, 3/8-16 x 1 5/8 in. Sc S crew, cap Washer, 13/32 x 23/32 x 0.12 in. Screw, 3/8-16 x 3 in. Sc S crew, cap

1 1 1

Gasket Gasket Neck, filler Cover

1

1 2 1 1

2 1 2


58

TP-543 TP-5434 4 4/03 4/03

Group Group 21c: 21c: Oil Coo Cooler ler


Item 1 2 2 3 3 4 5 5 6 6 7 8 9 10 11 11 12 12 13 13 14 14 15 15 16 16

Part Number # # 336464 224022 336466 # 223510 336462 224061 336463 # 223493 223506 360777 224085 336460 223661 336465 224061 336463 223509 336461 224334 336467 224023 336466

Description Clamp Hose, .625 ID x 1.0 OD x 20 in. H os e Flange Clamp Screw Tube, lower Tube, lower Hose, lower Hose, lower Clamp Plug, drain Washer Valve, relief C ooler, oil Co Cooler, oil Nipple, threaded Ni N ipple, threaded Hose, upper Hose, upper Tube, upper Tube, upper Washer, spacer Wa Washer, spacer Clamp Clamp


6 2

1 1 1

1 1 1

1 2 1 1 1 1

1 2 1 1

1 1 1 1 1 1 1 1 1 1


TP-543 TP-5434 4 4/03 4/03

59

Group Group 21c: Oil Cooler Cooler,, continued continued


Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part Number # 275503 360130 360170 360127 360015 360014 360131 360164 360086 360128 # # #

Description Screw Cooler, oil Gasket O-ring Housing Plug Plug Gasket O-ring Tube Adapter Screw, M8 x 100 Screw, M8 x 20 Screw, M8 x 65

Quantity Variation Number 5901 6 1 1 2 1 1 1 1 2 1 1 2 2 2


60

TP-543 TP-5434 4 4/03 4/03

Group Group 22: Piston Piston and Connecti Connecting ng Rod

Item 12 not shown.


Item 1 1 1 2 2 2 2 3 3 3 3 4 4 5 5 5 5 6 6 7 7 7 8 9 9 10 10 10 10 10 11 11 11 11 11 11 11 11 11 11 11 11 12

Part Number 223528 360081 GM17477 223499 360145 GM17451 GM17446 223567 360047 GM17499 GM17610 223452 223479 223473 223488 360114 GM17450 223565 360066 223571 223570 X X X 223419 223589 223589 360515 360059 360060 223441 223423 360053 223437 223425 223438 223426 3 36 60054 223439 223427 223440 223428 223415

Description Screw, connecting rod Screw, connecting rod Screw, connecting rod Bushing Bushing Bushing Bushing Rod, connecting Rod, connecting Rod, connecting Rod, connecting Ring, snap Ring, snap Pin, piston Pin, piston Pin, piston Pin, piston R Riing kit, piston (set 3) Ring kit, piston (set 3) Piston Piston Piston Liner, cylinder O-ring kit O-ring kit Kit, piston assembly Kit, piston assembly Kit, piston assembly Kit, piston assembly Kit, piston assembly Bearing (set of 2) standard Bearing (set of 2) standard Bearing (set of 2) standard Bearing (set of 2) .002 in., undersize Bearing (set of 2) .002 in., undersize Bearing (set of 2) .010 in., undersize Bearing (set of 2) .010 in., undersize Bearing (set of 2) .010 in., undersize Bearing (set of 2) .020 in., undersize Bearing (set of 2) .020 in., undersize Bearing (set of 2) .030 in., undersize Bearing (set of 2) .030 in., undersize Lubricating soap (not shown)

TP2835

1


8

8 8

8 8

4

4804 8

4 4

4 4 4

4

4 4

4 4

8

8

8

8

4

4

4

4 8

8 4 4 4

4 4

4 4

4

4

4 4

4 4

4 4

4

4

4

4

4

4 4 4 4

4 4

4

4 4 4 4 4 4 4

4

4

4

4

4

4

4

4 4 4 4 4 4 4 1

4 1

X Item not sold separately. TP-543 TP-5434 4 4/03 4/03

61

Group Group 25 25:: Oil Pump Pump Engine model 4039 and engine model CD4039TF with engine serial numbers below 181857


Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17

Part Number 224279 224274 # X 224266 X X X X 223511 224035 # 223596 224159 224294 336457 223608 223631

Description Screw Screw Washer, lock, 3/8 in. Cover Pi P in, groove Pinion Pin, dowel Housing Gear, 7 teeth O-ring O-ring Nut, 1/2 in. Kit, oil pump Washer Intake, oil pump Intake, oil pump Tube, oil Gear, 33 teeth

Quantity Variation Number 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1

2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1


62

TP-543 TP-5434 4 4/03 4/03

Group Group 25: 25: Oil Pump, Pump, contin continued ued Engine model 4045 and engine model CD4039TF with engine serial numbers 181857 and above

Reproduced by permission of Deere & Company.  1988 Deere & Company. Company. All rights reserved. CD39105

Item 1 1 2 2 3 3 4 4 5 6 6 7 7 8 9 9 10 10

Part Number # # 223631 360524 336584 360028 224274 # # 336585 # 336457 360523 224035 223511 336458 336583 360104

Description Nut, 1/2-13 in. Nut, M12 Gear Gear Pump, oil Pu P ump, oil Screw, cap, 2.75 in. Screw, M8 x 65 Lock washer, 3/8 in. Screw, cap, 3.89 in. Screw, M8 x 100 Oil pump intake Oil pump intake OO-ring O-ring O-ring Tube, oil Tu T ube, oil

Quantity Variation Number 2 5002 1 1 1 1 1 1 3 2 3 2 2 1 1 1

1 1 1

1 1


TP-543 TP-5434 4 4/03 4/03

63

Group Group 26: 26: Front Front Plate Plate

Reproduced by permission of Deere & Company. Deere & Company. Company. All rights reserved.  1988 Deere

Item 1 2 2 3 4 4 5 5

Part Number 223548 223442 223445 # 224333 360516 223566 360110

Description Gasket Screw, set Screw, set Washer, ext. tooth lock, 3/8 in. Screw Screw Plate Plate

T16883F (was TP1130)



64

TP-543 TP-5434 4 4/03 4/03

Group Group 26: Front Front Plate, Plate, continue continued d

T16883F (was TP1130) TP1130)

Item 1 2 3 4 5 6 7 8 9 10 11 12

Part Number GM23829 360092 360514 360140 336446 224186 223606 GM23841 360148 # 360083 360516

Description Plate Stud Stud Stud Washer, thrust Shaft Bushing Gear, upper idler Washer, thrust Screw, M6 x 65 Shaft Screw

Quantity Variation Number 3601 1 3 2 4 1 1 1 1 1 1 1 4


TP-543 TP-5434 4 4/03 4/03

65

Group Group 39a: Cylinder Cylinder Head Head Gasket Gasket Set


Item 1 2 3 4 5 6 7 8 9 10 11 12

Part Number 223508 223530 22 2 23543 22 223491 224020 223547 Not Used 22 223532 223556 223483 X 223600

Description Gasket, rocker arm cover Gasket, cylinder head O-ring, valve stem O-ring, vent tube Gasket, thermostat housing Gasket, exhaust manifold Gasket, thermostat cover Gasket, air inlet Gasket, turbocharger outlet Gasket, turbocharger Gasket, turbocharger Gasket kit, cylinder head


1 1 8 1 1 4 1 1 1 1 1 1

1



Item 1

66

Part Number 360586

Description Gasket set, cylinder head

TP49292


TP-543 TP-5434 4 4/03 4/03

Group Group 39b: 39b: Overhaul Overhaul Gaske Gaskett Kit Items 30--34 30--34 are not shown.


Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

22 2 23543 Not Used 223603 223636 22 223491 223511 22 223506 223530 223556 223627 X 223628 223559 22 2 23557 X 22 223532 223483 223515

Description OO -ring, valve stem Washer, tach. drive shaft Washer, oil drain plug Gasket, oil filler cap OO-ring, vent tube O-ring, oil pump tube outlet Wa Washer, oil cooler Gasket, cylinder head Gasket, turbo oil outlet Gasket, thermostat housing Gasket, fuel injection pump Gasket, water pump cover Gasket, oil filler inlet Ga G asket, fuel pump Gasket, turbo oil inlet Ga Gasket, air inlet Gasket, turbocharger Gasket, injection pump gear cover

TP26471

Qty. Var. Number 1 2 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Item

Part No.

Description

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

223547 224092 223548 223620 223558 223555 223508 223626 Not Used 223601 223419 22427 24277 7 224270 224261 223583 2240 224020 20

Gasket, exhaust manifold Gasket, timing gear cover Gasket, cylinder block plate Gasket, timing gear cover Gasket, flywheel housing Gasket, oil pan Gasket, oil pan Gasket, single thermo. cover Gasket, thermostat cover Gasket kit O-ring, cylinder liner Washer sher,, F.I. nozz nozzle le (not (not show shown) n) Washer, F.I. nozzle (not shown) Seal, oil, crankshaft (not shown) Seal, oil, crankshaft (not shown) Gask Gasket et,, ther thermo most stat at hsg. hsg. (not (not show shown) n)

Qty. Var. Number 1 2 4 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1

4 1 1 1 1 1 1 1 1 1 4 4 4 1 1

X Item not sold separately. For a complete set of gaskets, order items 28--33. 28--33.

Note:

TP-543 TP-5434 4 4/03 4/03

67

Group Group 39b: Overhaul Overhaul Gasket Gasket Kit, Kit, continued continued


Item 1

68

Part Number 360587

Description Overhaul gasket set


TP-543 TP-5434 4 4/03 4/03

Group Group 42: 42: Short Short Block Block


Item 1 1 1 1 Note:

TP-543 TP-5434 4 4/03 4/03

Part N u m b er 223588 36 360520 360521 GM17536

Description Block Block Block Block

assembly, assembly, assembly, assembly,

short short short short


Also order order a front oil seal, rear oil seal, gasket gasket kit, and balancer balancer shafts. shafts.

69

Group Group 50a: Turbochar urbocharger ger and Oil Lines Lines 19 20 21 22


23

24

TP25666

70

TP-543 TP-5434 4 4/03 4/03

Group Group 50a: Turbochar urbocharger ger and Oil Lines Lines Part Item Number 1 223602 1 336472 1 360006 1 360165 2 224326 2 336473 2 360026 2 GM23842 3 223412 3 223457 3 360556 4 223641 4 336474 4 360102 4 GM2149 GM21492 2 5 336475 5 360062 6 223531 7 # 7 # 8 # 9 223568 9 336476 9 360558 10 223757 10 223556 10 360136 11 223598 11 336471 11 360554 11 GM23854 11 GM23853 11 X 11 X 12 # 12 # 12 # 13 # 14 223483 14 360137 15 # 16 # 17 223405 17 336477 18 223538 19 # 20 # 21 336478 22 336479 23 360555 24 360557

Description Fitting, elbow Fitting, elbow Adapter O-ring Hose Hose Hose Oil line Fitting, elbow Fitting, elbow Fitting, elbow Fitting, hose Fitting, hose Fitting, hose Fitting, hose Clamp Clamp Hose Screw, cap, 3/8 x 7/8 in. Sc Screw Washer, lock, 3/8 in. Line, oil Line, oil Line, oil Gasket, turbocharger outlet Gasket, turbocharger outlet Gasket, turbocharger outlet Turbocharger kit Turbocharger kit Turbocharger Turbocharger Turbocharger Housing, turbocharger center Hardware, turbocharger Screw, 3/8-16 x 1 3/4 in. cap Screw, cap, 3/8 x 1 5/8 in. Screw, cap Washer, 13/32 x 13/1 6x .06 Gasket Gasket Washer, lock, 3/8 in. Nut Adapter, 3/8 NPT Tee Adapter Screw, 5/16 x 2 in. Washer, 5/16 in. Adapter Gasket O-ring O-ring

2

3

Quantity Variation Number 6524 65CQ 65CT

65DC

1 1 1 1

1 1

1 1

1 1

1

1

1

1

1

1

1

1

1

2 1

2 1

2 1

2 1

2

2

2

2

1

1

1

1

1

1

1

1

1 1 1 1 1 1 1 1 1 2 1 2

1 2

2 1

2 1

1 1 1 1 1 1

1 1

1 1 4

1 1 4

4 1 4 4 1

4

4

4

4

1

1

1

1

1 1

1 1

1 1

1 1

1 4 4 1

1 2 2 1 1

# Common hardware, procure locally. 11 Turbocharger Kit includes item 1 in variations 2 and 3. X Item not sold separately.

Note: Item

TP-543 TP-5434 4 4/03 4/03

71

Group Group 51a: Alternato Alternatorr


Item 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 19 20 21

Part Number 224235 # 224033 # # # # 223625 # # # 223485 # # 224282 224283 224331 224269 # 224244 336915 # #

Description Harness, wiring Nut, lock, M6 Bracket Screw, M8 x 25 Washer, lock, 5/16 in. Washer, 11/32 x 1 x 0.194 in. Washer, 0.493 x 0.675 x 1/4 in. Strap Washer, 3/8 in. lock Washer, 13/32 x 23/32 x 0.120 in. Screw, 3/8-16 x 1 7/8 in. Shield Spacer, 3/8 x 7/16 in. Screw, 3/8-16 x 3 in. Fa n Sh S heave, pulley Washer Nut Screw, cap, M10 x 75 Alternator (12 V) Alternator (24 V) Washer, M10 Nut, M10



72

TP-543 TP-5434 4 4/03 4/03

Group Group 51a: Alternato Alternatorr, continued continued

See Group 51b

See Group 51b

Item

GM17528

1 2A 2B 3 4 5 6 6 7 8 8 9 10 11 12 13 14

Part Nu m b e r 360588 360168 GM17485 360169 GM18719 # 360001 360002 360589 360591 360590 # GM17525 # # 360166 #

Fan Sheave, pulley Sheave, pulley Bushing Washer Nut, M10 Alternator, 12 V Alternator, 24 V Capacitor Regulator, voltage Re Regulator, voltage Nut, M5 Connector Screw, M8 x 28 Nut, flange, M10 Washer, 13/32 x 11/16 x 0.036 in. Screw, M10

1 1 1 1 1 1

Item

Part Number

Description


1 2 3 4 5 6 7 8

GM21518 GM23 GM238 850 # # # # 360166 360588

Harness, wiring Alte Alterrnat nator (inc (inclu lude des s item item 8) S Sc crew Washer Screw, M10 x 100 Nut, flange Washer Fan

1 1 1 1 1 1 1 1

2

8

Description


1 1 1 1 1 1 1 1

1 1

1 1 1 1 1 1 1


TP-543 TP-5434 4 4/03 4/03

73

Group Group 51b: Alternato Alternatorr Brackets Brackets

See Group 51a


Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part Number Not Used # # # 223625 # # # # # 223624 # # # # # 223500 #

Description Washer, 13/32 x 23/32 x 0.120 in. Washer, lock, 3/8 in. Screw, cap, 3/8-16 x 2 1/4 in. Strap Washer, 11/32 x 1 x 0.194 in. Washer, lock, 5/16 in. Screw, M8 x 25 Screw, 3/8-16 x 3 1/2 in. Screw, M10 x 75 Bracket Spacer, 0.423 x 0.675 x 1 in. Washer, 11/32 x 7/8 x .06 in. Washer, lock, M10 Nut, M10 Nut, 3/8 in. Bracket Washer, 13/32 x 23/32 x 0.12 in.

TP26846 (was TP25660)

Quantity Variation Number 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 2


74

TP-543 TP-5434 4 4/03 4/03

Group Group 51b: Alternato Alternatorr Brackets, Brackets, continue continued d 4 2

5

3

1

6

7

9 10 8

11

12

14 13 1 Reproduced by permission of Deere & Company.  1988 Deere & Company. Company. All rights reserved. TP53280

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part Number # # 360076 360166 360150 # # # 360156 # 360155 # # #

Description Screw, M10 x 30 Nut, flange, M10 Bushing Wa W asher, thrust Bracket Screw, M10 x 100 Screw, M8 x 25 Washer, 8.128 x 15.748 x 3.937 mm Bracket Nut, flange, M10 Support Washer Screw, M10 x 25 Screw, M8 x 60

Quantity Variation Number 6203 5 1 1 1 1 1 1 1 1 3 1 1 2 2


TP-543 TP-5434 4 4/03 4/03

75

Group Group 51b: Alternato Alternatorr Brackets, Brackets, continue continued d

TP53280

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18

Part Number # GM23833 # GM23835 GM23838 352836 GM17488 # # # — GM23834 # GM23832 GM23837 # # GM23836 #

Description Screw, M10 x 16 Bracket Washer, 8.4 x 24 x 2 mm Spacer Bushing Pulley Sleeve Screw, M10 x 60 Screw, M8 x 80 Screw, M8 x 100 Not applicable Bracket Screw, M8 x 30 Spacer Spacer Nut, flange, M8 Screw, M10 x 25 Bracket Washer, 13/32 x 11/16 x 0.036 in.

Quantity Variation Number 6211 6212 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 2

1 1

1 1 1 1

2 1 1 1 1


76

TP-543 TP-5434 4 4/03 4/03

Group Group 51c: Alternato Alternatorr Component Components s


TP26835

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part Nu m b er X X X X X X X X X # X X X X X X 22 224283 224282 X # X # # X # X X X 224244

Description Terminal Housing Regulator, voltage Holder, carbon brush Screw Screw Screw Stator, 78 amp Rotor Screw, #10 x 1/2 in. Retainer Bearing Shim Housing Nut Washer Sheave, pulley, single groove Fa n Washer, outer Screw, #8 x 5/8 in. Capacitor Nut, .164 in. Washer, #8 Diode, trio, negative Screw, #8 x 7/8 in. Rectifier, bridge, positive Bolt Bearing, roller Alternator (w/voltage regulator and fan)

Quantity Variation Number 1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 1 1 1 1 1 2 1 3 3 1 1 1 4 1 1


TP-543 TP-5434 4 4/03 4/03

77

TP-543 TP-5434 4 4/03e 4/03e

532. Manual John Deere Motore 4039D-4045TF

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