5.1 CEMS - Manual - Forbes Marshal

CODEL

020038

G-CEM 4000 Multi-Gas Analyser Installation, Commissioning, Operation and Maintenance Manual

OPS. 080 Issue : $ Revision : ate : Septem!er 2002 oc i"d : 0080"#

CODEL

CODE L


CODEL

CO%& International &td. is a '( compan) !ased in $a*e+ell, er!)sire, specialising in te design and manu-acture o- ig tecnolog) instrumentation -or monitoring com!ustion processes and atmosperic pollution emissions. e compan) pilosop) is simpl), to design +ell/engineered, rugged and relia!le euipment, capa!le o- continuous operation over long periods +it minimal maintenance.

1ile ever) e--ort as !een made to ensure tat tis manual is -ree -rom errors, CO%& suppl) all in-ormation +itout +arrant).

CO%&International&td. Station $uilding, Station Road $a*e+ell, er!)sire %4 56% %ngland Tel

: 7 09 5#2 85 345

Fax

: 7 09 8;00 4## 30;

e-mail : codel


CO%& International &td. Septem!er 2002

1e reserve te rigt to modi-) designs +itout prior notice.


CODE L


CODEL

Table of Contents 1. CODE G-CEM4000 Analyser ! "ntro#u$tion

1

5.5. =ore+ord

5

5.2. $asic Principles

3

5.3. %mission Monitoring and te 6/C%M000

#

5.. 'ser Inter-ace

;

5.4. >nalogue and &ogic Inputs and Outputs

;

5.#. CC Serial Port / -or use +it te CO%& I%M s)stem

8

5.;. >nal)ser Protection



%. &ummary &'e$ifi$ation

10

(. )re'arin* for "nstallation

1(

3.5. 'npac*ing. Materials 3.2. >dditional

53 54

3.3. >ncillar)">dditional %uipment

5;

3.. Services

58

4. "nstallation

1+

.5. SelectionPosition o- Measurement

5

.2. >nal)ser Positioning

25

.3. =itting o- Stu!/Pipes and Mounting =langes

23

.. Installation o- Purge >ir Suppl)

2#

.4. Installationu!e o- Measurement .#. =itting te ransceiver

2#

.;. Installation o- te ?unction $o@ 6C' .8. Installation o.. 1iring Connections


2 2

2 35

CODEL

.50.Installation o- Aormalising Measurements O@)gen, emperature

3;

and Pressure9 .55.Installation Cali!ration o6ases

3;

,. Commissionin*

(+

4.5. Pre/Commissioning Cec*s

3

4.2. Po+er On

0

4.3. Initial Set/'p 'sing SmartCOM So-t+are

0

. Analyser e$or#s #.5. Serial Aum!ers Complete Inspection9 on =irst

/ #8

#.2. Installation Records

#8

#.3. Commissioning Records

#8

. Calibration an# Measurement erifi$ation ;.5. Introduction

0 ;0

;.2. =actor) Cali!ration

;0

;.3. Beri-ication

;0

;.. Re/cali!ration

;3

/. Maintenan$e

4

+. Fault Fin#in*

,

A''en#ix 1 ! &ettin* Analyser Gains



A''en#ix % - Out'ut Memory Ma'



ist of Fi*ures

OPS. 080 Issue : $ Revision :

100

ate : Septem!er 2002 oc i"d : 0080"#

CODEL

1. CODE G-CEM4000 Analyser ! "ntro#u$ti on )lease ta2e a few minutes to rea# t3is se$tion before 'ro$ee#in* wit3 installation. "t is #esi*ne# to 'roi#e an oeriew of t3e analyser an# its $a'abilities so t3at t3e information *ien later will be more easily un#erstoo#. 1.1. Forewor# SmartC%M is te ultimate solution -or continuous monitoring o- -lue gas emissions. It is a -ull) integrated monitoring concept -rom te !asic anal)sers and teir cali!ration veri-ication pac*ages troug to digital communications, data logging and automatic reporting. >t te eart o- tis concept is te SmartC%M station containing all te anal)sers and monitors to provide compreensive stac* emission monitoring. e SmartC%M Station Control 'nit SC'9 provides po+er to and communicates +it te anal)sers and monitors +itin tat station. ata -rom up to 32 SmartC%M stations is transmitted via a serial digital lin* CO%& Smart$'S9 to te Central atapoint +ere it is logged on a dedicated pc or assem!led -or on+ard transmission to a plant computer or CS. e arrangement o- a t)pical SmartC%M s)stem is illustrated in =igure 5.

OPS. 080

1

Issue : $ Revision : ate : Septem!er 2002 oc i"d : 0080"#

CODEL

=igure 5 : )pical SmartC%M S)stem >rrangement

OPS. 080 Issue :$: Revision

%


CODEL

1.%. G-CEM4000 5asi$ )rin$i' les e 6/C%M000 anal)ser uses an in/situ pro!e set into a duct to measure te concentration o- gases o- interest. =igure 2 illustrates te arrangement. e in/ situ tu!e includes a section tat allo+s te di--usion o- -lue gases into te measurement one or te dispersion o- purge or cali!ration gas out o- te tu!e and into te duct. is section o- te tu!e is te anal)sersD measurement cell. e anal)ser is capa!le o- simultaneous measurement o- up to si@ di--erent gases plus +ater vapour as a sevent measurement i- reuired9. >s +it conventional cross/duct anal)sers, tis pro!e con-iguration does not reuire te e@traction o- a sample -rom te gas stream and ma*es its measurement !) anal)sing te +a) in +ic in-rared radiation, transmitted troug te measurement section o- te pro!e, is modi-ied !) te gases present.


(

CODEL

=igure 2 :6/C%M000 >nal)ser +it Ein/situE Pro!e

OPS. 080

4


CODEL

e transceiver unit containing te in-rared source and detector s)stem, reuired to measure te received ligt energ) a-ter its passage troug te gas, is totall) isolated -rom te -lue gas. ere is, tere-ore, no contact !et+een te anal)ser electronics and te -lue gas. Correctl) installed and commissioned, tis provides te opportunit) to acieve ver) lo+ maintenance -actors and totall) eliminates an) possi!ilit) o- altering te composition o- te -lue gases to !e measured. e remaining components o- a 6/C%M000 anal)ser are : •

e Gas Control 6nit 7GC68 tat controls te input o- ero and span cali!ration gases into te anal)ser. It contains te necessar) compressed air -iltration and dr)ing euipment to ensure ig ualit) air suppl) -or te ero cali!ration and pro!e purge -unctions. e anal)ser po+er suppl) and Station Control 'nit SC'9 are also oused +itin te 6C'. e -unction o- te SC' is as an emissions data process ing unit, communications centre -or te monitor and controller o- te ero and span cali!ration -unctions. e SC' also acts as a data logging device in +ic ours emission and diagnostic data is stored -or retrieval in te case o- loss o- main data logging in te remote pc or CS s)stem.

•

> 9un$tion 5ox troug +ic is routed te ca!ling -rom te transceiver and te temperature, pressure and o@)gen sensors and te ca!le to te 6C'. e unit sould !e mounted local to te anal)ser.

•

e Centr al Data Con tro lle r 7CD C8 tat accepts data -rom 5 to 5# SC's and processes te data -or on+ard transmission to a remote pc or SC>> s)stem.

>ll elements o- te 6/C%M000 anal)ser are sealed to IP#4 A%M> 9 standards. e optional +eater sield -or te transceiver is recommended -or outdoor installation as it reduces te e--ects o- direct sunligt, +ind cill or te cooling e--ects o- rain.

OPS. 080

,


CODEL

1.(. Emission Monitorin* an# t3e G-CEM4000 >ltoug 6/C%M000 anal)sers can !e used -or process gas anal)sis, te) ave !een primaril) designed to monitor pollutant emissions -rom industrial stac*s. &egislation governing suc emissions usuall) reuires data to !e reported in ver) speci-ic -ormats. 6/C%M000 anal)sers are tere-ore designed to -ul-il tis reuirement +itout te need -or e@ternal data manipulation. >ltoug di--ering in detail -rom countr) to countr), te essential demands olegislation are common +orld/+ide. 5.3.5. Aormalisation %mission limits are al+a)s de-ined under standard conditions o- temperature, pressure and air dilution air dilution is de-ined using te +aste gas CO 2 or O2 concentration9. Most legislation also reuires concentrations to !e reported on a dr) !asisF i.e. +ater vapour in te -lue gas is not permitted to dilute te measurement. e correction o- te measurement -rom Gas measured conditionsD to GstandardD conditions is *no+n as GnormalisationD. &i*e all cross/ duct anal)sers, 6/C%M000 anal)sers measure concentrations o- pollutant ppm parts per million !) volume9 or H, under te conditions at te measurement position. is !asic ppm measure ment is al+a)s corrected -or te duct pressure and presented as vpm !) te anal)ser. 6/C%M000 anal)sers ave te capa!ilit) -or te outputs and displa) to !e con-igured in vpm or H9 or mg"m 3 +ic is a matematical conversion depending on te molecular +eigt o- te gas !eing measured and te -lue gas temperature9, or in mg"Am 3 i.e. DnormalisedD to te reuired standard conditions9. 1en te outputs are reuired to !e normalised to a pre/de-ined O 2 concentration as opposed to a CO 2 level, ten an e@ternal O 2 /20m> signal representing O@)gen levels can !e input into te 6/C%M000. >ll oter normalising parameters i.e. pressure, temperature, and CO 2 are measured as standard !) te 6/C%M000





CODEL

5.3.2. Beri-ication It is important tat te accurac) o- measurement can !e veri-ied. O-ten, legislation reuires te regular testing, reporting and correction o- measurement ero and span. 6/C%M000 anal)sers are euipped +it automati$ :ero erifi$ation an# $orre$tion 'ro$e#ures tat allo+s te measurement cell to !e -looded +it dr) air or Aitrogen9 to provide a ero cec* or a certi-ied cali!ration gas as a span veri-ication. 1.4. 6ser "nterfa$e e anal)ser is supplied +it SmartCOM pc so-t+are tat ena!les a pc connected to te SC' to displa) o- all real/time measurements as +ell as te setting up and displa) o- all te anal)sersD con-igura!le operating parameters. is inter-ace includes a diagnostic mode tat allo+s interrogation o- te condition o- te anal)sersD critical -unctions -or service and trou!le/sooting purposes. > -ull description is provided in Section 4. 1.,. Analo*ue an# o*i$ "n'uts an# Out'uts e 6/C%M000 SC' is euipped +it an analogue output 0"/20m>9 -or eac measurement cannel up to seven9. %ac output is -reel) con-igu ra!le -or an) span +it in te limits -or tat measurement, as given in Section 2. 3 3 Summar) Speci-ication and measurement units vpm or H, mg"m , mg"Am 9. Bolt/-ree contact outputs 240B"50>9 are provided -or data valid and measurement alarm level common output -or all measurement cannel alarms9. T3ree 4-%0mA in'uts are 'roi#e# for normalisation measurements 7%( Ω in'ut im'e#an$e; <%00 DC $ommon mo#e olta*e ran*e8. T3ese in'uts are also able to 'roi#e isolate# %4 DC su''lies to #rie eit3er % or (wire external normalisation measurement t rans#u$ers.

OPS. 080




CODEL

1.. CDC &erial )ort - for use wit3 t3e CODE "EM system e CC is euipped +it a 2/+a) serial communications port -or use +it te CO%& I%M s)stem. On a plant +ere more tan one CO%& anal)ser is installed, tis is te pre-erred metod and, even -or a single anal)ser installation, can provide signi-icant !ene-its. e main ones are: •

'p to 32 SC's can !e connected to a CC via a single data !us.

•

Ao corruption o- digital data, even over long distances.

•

Common data e.g., normalisation measurements and plant status9 can !e transmitted to all relevant measurement cannels and anal)sers -rom a single input.

•

Real time displa) can so+ all measurements simultaneousl).

•

Multi/level and period alarms can !e -reel) con-igured -or an) measurement data set.

•

'p to 4 )ears data can !e logged and instantl) recalled in grapical or ta!ular -ormat.

•

>ll processor user inter-ace -unctions can !e carried out -rom a central control point, i.e. once p)sical installation is complet e, all commissioning operations can !e carried out -rom te central control. erea-ter, real time anal)ser operating parameters, including diagnostic data, can !e accessed at an) time.

•

>ll real time and istorical data and diagnostics can !e accessed remotel) via a MO%M.

•

Reports can !e -ormatted to suit local legislation and printed automaticall).

•

igital data can !e trans-erred directl) to te plant CS or computer.

OPS. 080

/


CODEL

1.. Analyser )rote$tion 6/C%M000 anal)sers are designed -or outdoor installation and all units are constructed to IP#4 A%M> 9 standards and are designed -or am!ient o o temperatures -rom /20 to 744 C. =or outdoor installation, an optional +eater sield is recommended -or te transceiver.


+

CODEL

%. &ummary &'e$ifi$ation Measurements

Main measurement $3annels 71-8 • an) com!ination o- up to seven gases -rom CO"CO2"AO"AO2"SO2"Cl"'C"2O Measurement imits 7maximum8 • CO"AO"AO2"Cl"'C • SO2 • CO2"2O

3000vpm 24000 vpm 24H

Measurement &'ans • CO"AO"AO2"SO2"Cl"'C

selecta!le up to ,vpm

• CO " O

selecta!leuptoH

2

2

=ote t3at alt3ou*3 ery low s'ans $an be $onfi*ure#; t3is s3oul# not be #one wit3out $onsi#eration of t3e measurement un$ertainty. Measurement 6n$ertainty • CO2 • 2O • Oter gases is te greater9.

± 0.2H ± 0.2H ± 50vpm or ±2H o- measurement +icever

Measurement Tem'erature 7Flue *as8 • 0/200°C up to 00 °C +it ig temperature pro!e9

Measurement 6nits • vpm H -or CO2 and 2O9 3 mg"m • 3 mg"Am •

OPS. 080

10


CODEL

Dis'lay ia '$ runnin* &martCOM software

• • • •

real/time measurements operating parameters diagnostic in-ormation set/up menus

Out'uts •

Analo*ue located in SC'9

One -or eac main measurement cannel cannels 5 to ;9 0"/20m> isolated 400Ω ma@. load =ull) con-igura!le in measurement units vpm or H, mg"m3, mg"Am39, and span

o*i$ located in SC'9 "n'uts •

Analo*ue measurements

ree /20m> inputs -or normalising 23;Ω input impedance, ±200B C common mode voltage range tree o- tese inputs incorporate isolated 2B C supplies to po+er loop/po+ered 2 or 3/+ire transducers9

&erial )ort

=or connection to !i/directional /+ire data !us

located in Station Control unit9

terminating at te CC +en installed as part o- an integrated emission monitoring I%M9 s)stem

Ambient Tem'erature

>ll units are designed to operate in am!ient temperatures o- /20°C to 744°C %@treme climatic conditions ma) reuire -urter protection

OPS. 080

11


CODEL

En$losures

>ll units are sealed to IP#4 A%M> 9 standards and are suita!le -or outdoor installation

)ower e>uirements

Po+er Suppl) 'nit /

84/2#B >C / /

;/#2 200B>

)ur*e Gas e>uirements • Compressed air"A2

o

Clean and dr) to /20 C. Aormal operation 4 l"min Cali!ration ≈50 minutes9 50 l"min

Dimensions Trans$eier an# 'robe Overalllengt

240mm

1idestdiameter

340mm

Pro!elengt

2540mm

ransceiver& engt ransceiver diameter Pro!e+eigt ransceiver +eigt

300mm 340mm #8*g 28*g

Gas Control 6nit 1800mm @ 5000mm @ 200mm 1eigt 500*g CDC 1300mm @ 240mm @ 354mm 1eigt 2#*g 9un$tion 5ox 15#0mm @ 5#0mm @ 0mm 1eigt 2*g

OPS. 080

1%


CODEL

(. )re'arin* for "nstallation (.1. 6n'a$2in*.

e anal)ser and an) oter items are normall) protected -or transportation !) an e@panded -oam pac*ing material. 1en unpac*ing, please ensure tat smaller items are not discarded +it te pac*ing material. I- an) items are missing please in-orm CO%& or )our local CO%& agent immediatel). 3.5.5. e $asic >nal)ser >ll items supplied as standard are illustrated in =igure 3.

=igure 3 : Standard Supplied Items and imensions

OPS. Issue 080 :$ Revision :

1(


CODEL

e transceiver, 6C' and SC', are supplied +it !lan*ing plugs -itted in te ca!le gland entr) oles. Ca!le 6lands are pac*ed separatel).

J

&ome $ont r a$ ts r e>uir e t3e mo unt i n* of al l 'ow er su ''l y; 'ro$essin* an# $ontrol units in instr umentation 'anels. "n su$3 $ases 'lease refer to t3e a##itional system s$3emati$s su''lie#. T3ese are always $ontra$t-s'e$ifi$.

>ltoug transceivers and 6C'Ds are essentiall) intercangea!le, anal)sers are con-igured and tested as complete s)stems in te -actor). I- more tan one anal)ser is received, ensure tat all units are matced. 3.5.2. ransceiver 1eater Cover Model 000 anal)sers are suita!le -or outdoor installation in am!ient temperatures ranging -rom /20 °C to 744 °C. o+ever, it is good practice to install units in positions +ere te) ave ma@imum protection. 1ilst tis is usuall) possi!le -or te 6C' and CC, options ma) !e limited -or even te transceiver. o protect generall) against e@ceptional +eater conditions, in temperate climates, and particularl) to -acilitate servicing under tese conditions, a +eater cover sould !e -itted on all outdoor installations. =igure  illustrates te optional +eater cover.

=igure  : Optional 1eater Cover


14


CODEL

(.%. A##itional Materials e installation o- a 000 Series anal)ser +ill reuire a num!er o- materials in addition to tose supplied +it te anal)ser. e -ollo+ing are intended to cover most possi!ilities, !ut not all listed materials +ill !e reuired -or all installations. See also Figure 5. Cables 6nit

Fun$tion

&C6

CDC ireuired9

Core &'e$ifi$ation? $.s. area

O?D min?max

&$reene# @E&?=O

Mains Suppl)

3

Multi/strand 5#"0.2mm, 2 0.4mm min.

4mm"52.8mm

Ao

Serial Comms




4mm"52.8mm

K%S

Serial Comms




4mm"52.8mm

K%S

4mm"52.8mm

K%S


4mm"52.8mm

K%S


4mm"52.8mm

K%S

Aormalising inputs Gas Control 6nit

=o. of Cores

>nalogue outputs =aultalarm

2 2 2

Multi/strand 5#"0.2mm, 0.4mm2 min.

Aote tat screened ca!les sould ave te screen terminated as descri!ed in Section . Installation. I- steel +ire armoured ca!le is used, te steel +ire seat sould !e earted at t3e analyser en# only . Ot3er Materials -

Stu! pipe. 5 @ 8DD nominal !ore o"d25mm, i"d20#mm9, steel tu!e see Section .3. =itting o- Stu!/Pipes and Mounting =langes -or details9.

-

5 @ $S40, PA5#, A200 steel -lange.

-

Mounting !rac*ets"panels, scre+s, !olts, etc. -or gas control unit and SC'"CC. Ca!le tra)s"conduits"ties and associated -i@ing materials.

-

OPS. 080

1,


CODEL

-

Compressed air suppl) 50 l"mincleaned and dr) to /20 °C9 -or a9 measurement cell purge 2 l"sec on demand9 and !9 purging ote neutral one 0.4 l"min"sec continuous9. 50mm o"d. P=% tu!e is reuired.

-

Consideration sould also !e given to te possi!le need -or temporar)"permanent access plat-orms and li-ting euipment.

=igure 4 : >dditional Materials to Consider


1


CODEL

CO%& Suppl) /

Interconnecting ca!le, transceiver to ?unction $o@ Interconnecting ca!le, pressure transducer to ?unction $o@ Interconnecting ca!le, temperature sensor to ?unction $o@

Customer Suppl) /

Mains po+er ca!le >larm output ca!le >nalogue output ca!le Interconnecting ca!le, SC' to CC A)lon tu!e to 6C' 50mm o"d9 2 @ A)lon"P=% tu!e, 6C' to Pro!e 50mm o"d9 Interconnecting ca!le, ?unction $o@ to 6C'

=ote  B3en $al$ul at in * $able re>uir em ents ; rememb er to ta2e in to a$$ount $able routin* relatie to e>ui'ment lo$ation; an# also t3e nee# for $on#uit; $able trays; su''orts et$. (.(. An$illary?A##itional E>ui'ment e 000 anal)ser is rarel) supplied alone. It is usuall) associated +it oter euipment tat ma*es up an emission monitoring s)stem. In planning installation, consideration sould !e given to te reuirements o- oter euipment !) consulting te speci-ic manuals so tat te +ole s)stem ma) !e installed in te most cost e--e ctive and e--icient +a). I- te complete s)stem as !een engine ered !) CO%&, detailed contrac t speci-ic in-ormat ion and scematics +ill ave !een provided. Oter euipment commonl) provided ma) !e: /

CO%& I%M s)stem s)stem management, data displa), logging and reporting9

/

Oter CO%& monitors"anal)sers

/

Aon/CO%& monitors"anal)sers

/

Aormalising measurement / o@)gen


1


CODEL

(.4. &eri$es Ele$tri$al )ower

/

Po+er Suppl) 'nit / / /

Com'resse# Air

/ / -

84/2#B >C ;/#2 200B>

<4!ar r)to/20 °C9 Clean !etter tan 50µm9 Consumption : 50 l"min during cali!ration 4 l"min continuous


1/

CODEL

4. "nstallation )EA&E 5E &6E TO EAD &ECT"O= (. )re'arin* for "nstallation 5EFOE )OCEED"=G Installation o- te several units tat ma*e up a 000 Series anal)ser ma) !e carried out in an) order. o+ever, te recommended order, re-lected in tis manual, is: -

Selection o- measurement position Installation o- te stu!/pipe and mounting -lange Installation o- purge air suppl) =itting o- transceiver and Lunction !o@ Installation o- 6C' and CC Installation and connection o- ca!les Installation o- normalising measurements and input connections to te 6/C%M000 Installation o- span veri-ication gases

4.1. &ele$tion of Measur ement )osition is anal)ser measures te average concentration o- gas across a signi-icant proportion o- te +idt o- te stac* or duct. Measurement position is tere-ore not as critical as +it single point measuring s)stems, +ere consideration must !e given to ensuring representative results. Aeverteless, positions +ere signi-icant strati-ication migt occur are !est avoided. On most com!ustion plant, -lue gas omogeneit) can !e guaranteed a-ter te I -an, so -rom tis point o- vie+, te selected position could !e an)+ere in te duct+or* a-ter te I -an or in te stac*. e ne@t -actor to consider is tat o- -lue gas pressure. Coosing a position +ere te -lue gas is at negative pressure, compared +it am!ient pressure, is not as important as it is -or conventional open pat cross/duct anal)sers. o+ever, it is advantageous in reducing pressure and -lo+ reuirements, to ensure complete -looding o- te measurement cell, o- !ot ero and cali!ration gases. 'nder normal operating conditions negative -lue gas pressure e@ists -rom 50/54m a-ter te I -an outlet to stac* e@it. I- possi!le, open an) e@isting port near te selected measurement position to con-irm.


1+


CODEL

a*e care to ensure tat duct vi!ration at te selected mounting point is minimal as severe vi!ration ma) cause mal-unctioning o- te instrument or at +orst a catastropic -ailure o- te duct +all due te e--ects o- vi!rating 8*g continuousl). Ta2e $are in #oin* t3is. 6se suitable 'rote$tie $lot3in*; in$lu#in* eye 'rote$tion. )ositie 'ressure in t3e #u$t will $ause 3ot flue *ases to be ente# from t3e o'en 'ort. e -inal -actors to !e considered in selection o- measurement position are tose o- convenience and cost o- installation. >ccess -rom e@isting plat-orms or +al*+a)s and pro@imit) o- e@isting services are o!vious advantages, !ot -or installation and su!seuent commissioning and servicing. rilling oles in metal duct+or* or -lues is easier tan drilling concrete stac*s. >lso ensure tat tere is enoug space !et+een te duct or stac* and an) oter o!struction to allo+ installation o- te transceiver and pro!e. > minimum clearance o- 2.24m is reuired -rom te mounting -lange. a*e care tat tere is space to manoeuvre te tu!e into position read) -or insertion see =igure 9. Conditions var) -rom plant to plant !ut, in general, te -ollo+ing guidelines sould !e -ollo+ed: •

=irstl), loo* -or a suita!le location on duct+or* !et+een te I -an and te stac*.

•

&arge po+er plant +it multiple -lues aving concrete +ind/sields can provide good alternative mounting locations +itin te stac*. >ccess stairs, li-ts and +or*ing plat-orms at various levels usuall) e@ist.

•

On smaller plant, mounting on metal stac*s is accepta!le, provided suita!le access plat-orms e@ist.

•

Onl) locate anal)sers on single -lue concrete stac*s i- no oter position is possi!le.

•

o not locate anal)sers an) iger tan necessar) on stac*s. ere is no !ene-it to measurement ualit) and signi-icant disadvantages -or service personnel.


%0


CODEL

4.%. Analyser )ositionin* e pre-erred anal)ser position is so+n !elo+ in =igure #.

=igure # : Pre-erred ransceiver Position

e transceiver sould !e angled at 4 0 do+n+ard to encourage condensation to -lo+ into te measurement tu!e and ten dissipate.

0

,

=igure ; : >ngled Pro!e Installation

e measurement tu!e sould al+a)s !e on te centre line o- circular ducts. On suare or rectangular ducts, te a@is ma) !e displaced -rom te centre line. =igure 8 so+s te recommended displacement limit.

OPS. 080

%1


CODEL

=igure 8 : Rectangular ucts / >ccepta!le Position

In man) applications, te 6/C%M000 anal)ser +ill !e installed in close pro@imit) to oter anal)sers. =igure  so+s te minimum separation reuired.

=igure  : Spacing =rom Oter >nal)sers


%%


CODEL

4.(. Fittin* of &tub-)i'es an# Mountin* Flan*es 5EFOE )OCEED"=G F6TE; =OTE TAT 6=DE =O C"C6M&TA=CE& &O6D OE& 5E C6T "= TE &TAC B"T TE )A=T O)EAT"O=A "F F6E GA&E& AE 6=DE )O&"T"E )E&&6E B"T E&)ECT TO ATMO&)EE. EE= "F )E&&6E "& 5E"EED TO 5E =EGAT"E; GEAT CAE &O6D 5E EEC"&ED A=D A A))O)"ATE )OTECT"E COT"=G; "=C6D"=G E@E )OTECT"O=; &O6D 5E BO=. Construct a mounting assem!l) =igure 509 !) +elding a stainless steel mounting/-lange $S 40 PA5# A5409 to suita!le diameter stu!/pipe. is sould !e # nominal !ore 5#8mm o"d, 54mm i"d9 stainless steel tu!e and long enoug to e@tend a!out 200mm outside te outer sur-ace including lagging9 o- te duct or stac*, +ere possi!le. Cut Eslip/-itE oles in te duct at te cosen positionF note tat te assem!l) sould !e installed at a 4 0 do+n+ard angle to te oriontal to allo+ condensate to -lo+ into te stac* .3.5. Metal ucts"Stac*s $e-ore proceeding, note tat te total +eigt o- te measurement pro!e and transceiver assem!l) is appro@imatel) 8*g. e duct or stac* sould !e appropriatel) strengtened i- necessar) see =igure 509.

OPS. 080

%(


CODEL

=igure 50 : Standard Site Mounting =lange

ac*/+eld te inner end o- te stu!/pipe to te duct"stac*. %nsure tat it is 0 aligned at least 4 do+n+ard -rom te oriontal. I- te anal)ser is not !eing -itted immediatel) it is advisa!le to close te stu!/ pipe +it a !lan*ing plate not supplied9 cut and drilled to suit te -itted -lange. e mounting -lange sould !e mounted E-our/suareE on te stu!/pipe as so+n in te dra+ing a!ove.


%4


CODEL

.3.2. Concrete and $ric* Stac*s > suggested stu!/pipe mounting arrangement is so+n !elo+. e great variet) o- stac* dimensions, +all tic*ness and material tat ma) !e encountered do not permit te recommendation o- e@act details. o+ever, te general guidelines, alread) given in Sections .3. =itting o- Stu!/Pipes and Mounting =langes and .3.5. Metal ucts"Stac*s, ma) !e -ollo+ed. Suc installations reuire particular care to !e ta*en in esta!lising alignment o- te t+o stu!/ pipes, as once -i@ed, te) ma) !e impossi!le to adLust. I- in dou!t, consult CO%& !e-ore commencing installation.

=igure 55 : )pical Stu! Pipe >rrangement -or Concrete"$ric* Stac*s

.3.3. ou!le S*in Stac*s ou!le s*in stac*s are o-ten designed to allo+ movement !et+een te inner and outer s*ins, to accommodate termal e@pansion or contraction +en plant operation canges. is can cause unaccepta!le movement o- stu!/pipes imounting arrangements are not designed to maintain alignment. ere are too man) structural variations to provide a single solution !ut, i- in dou!t, consult CO%& !e-ore commencing installation.


%,


CODEL

4.4. "nstallation of )ur*e Air &u''ly e 6/C%M000 reuires air supplies -or te pre/measurement one and to purge te measurement cell -or ero veri-ication. is suppl) sould pass troug a proprietar) -ilter unit prior to entering te 6C' -or -urter distri!ution. 4.,. "nstallation of Measurement Tube

J

5EFOE )OCEED"=G; =OTE TAT TE )O5E "& EA@ 76) TO A) )  O  .  / G8 A= D "& AB B A D TO  A= D  E ; )AT" C6A @ "F ACCE&& "&  "M " TED . E=&6E T AT =ECE&& A@ "F T"=G E6")ME=T "& AA"A5E A=D TAT )ECA6T"O=& AE TAE= TO E=&6E TE &AFET@ OF A )E&O==E; BETE "=OED B"T TE "=&TAAT"O= O BO"=G =EA5@. EA&E 0F "=&TAAT"O= B" DE)E=D O= &"TE CO=D"T"O=&. B"E O "T& AGE=T& AE AA"A5E )O"DE AD"CECODE O= "=D""D6A &"TE &"T6AT"O=&; "= TETO "=TEE&T& OF &AFET@; T"& MA=6 A DOE& =OT G"E &)EC"F"C "=&TAAT"O= "=&T6CT"O=&. &O "= TE "=TEE&T& OF &AFET@; CO=&"DE TE FOOB"=G  a9 Plan o+ te Lo! is to !e done and a ve all nec essar) li- ting and sa-et) euipment availa!le. !9 %nsure tat all personnel involved *no+ te plan, are adeuatel) protected and tat tere is no ris* to oters +or*ing near!). c9 I- te plant is operational during tis tu!e insertion procedure, remem!er tat ot, dirt) -lue gases can cause serious inLur). >ll necessar) protective cloting, including e)e protection, sould !e +orn. d9 Remem!er tat as te tu!e is ins erted -urter into te duct, te +eigt and moment e@erted !) te tu!e +itin te duct +ill increase, +ilst te availa!le lengt o- tu!e outside te duct9 +it +ic to control tis +ill decrease.


%


CODEL

e9 Remem!er tat, i- te plant is operating, te tu!e +ill get ot +it time. a*e all necessar) precautions to deal +it tis. -9 It ma) !e advisa!le to erect a li-ting !eam a!ove te proposed location o- te anal)ser to ena!le eas) ingress and egress o- te pro!e using a oist. e picture !elo+ so+s an E IE !eam acting as a li-ting point -or a oist to carr) te load o- te pro!e and transceiver.

=igure 52 : $eam &i-ting Point

e measurement tu!e is supplied -ull) assem!led !ut +itout te transceiver or air purge units -itted. e tu!e is no+ read) -or insertion into te duct or stac*, troug te previousl) -itted stu!/pipe and site mounting/-lange. Aote tat +en -inall) positioned te di--user o- teastu!e sould !e rotated so tattote ro+s gas o- di--user dis*s aresection positioned so+n in =igure 2 in relation te-our general -lo+. >s tese are out o- sigt +en te tu!e is inserted, mar* one end o- te tu!e so tat te correct orientation can !e acieved a-ter installation. 1en installing te measurement tu!e, ensure tat te pressure sensor is mounted a!ove te centre line o- te pro!e


%


CODEL

=igure 53 : Position o- Pressure Sensor

'se te mar* previousl) made to rotate te tu!e so tat te di--usion dis*s are oriented to te general gas -lo+ as so+n in =igure 2. T3is is im'ortant



CA6T"O= TE B"=DOB& MA@ 5E DAMAGED 5@ TEMA &OC. "F TE )A=T "& O)EAT"=G; &"DE TE )O5E "= G  A D 6 A  @; ) A6 & " = G F  E  6 E = T @ TO A   O B TEM)EAT6E& TO &TA5""&E.

>s soon as tis pase o- te installation is complete, air is reuired at te measurement one purge air as uic*l) as possi!le to reduce te possi!ilit) oacid gases -orming +itin te measurement one. =it te 6C' and te accompan)ing air lines and s+itc on te air as descri!ed in .8. Installation o6C'9, +itin ours not da)s. "t is im'ortant to note t3at if t3e assembly is inserte# into a sta$2 ma#e of non-$on#u$tie material 7$ement; fibre*lass8; t3ere is a $3an$e t3at stati$ $3ar*e will be buil# u' on t3e analyser an# be$ome inHurious to 'ersonnel an# e>ui'ment. "t is $riti$al t3at t3e mountin* flan*e be *roun#e# to a substantial eart3 $on#u$tor 'rior to insertin* t3e 'robe.


%/


CODEL

4.. Fittin* t3e Trans$eier e ransceiver ma) no+ !e attaced to te pro!e assem!l) using te si@ o-M# @ 24 setscre+s provided. It is advisa!le to support te +eigt o- te anal)ser on te t+o mounting pins on te mounting -lange +ile -itting te setscre+s. 4.. "nstallation of t3e 9un$tio n 5ox Ca!ling -rom te transceiver and te temperature, pressure and o@)gen sensors are routed troug te Lunction !o@. e Lunction !o@ sould !e mounted local to te anal)ser using  @ M# !olts. Mounting ole details are so+n in =igure 3. 4./. "nstallation of GC6 e 6C', so+n !elo+, is suita!le -or outdoor installation. e po+er suppl) and SC' +itin te 6C' are sealed to IP#;. Permissi!le am!ient temperature range is N20 to 744oC.

SC'

po+er suppl)

purge gas

ero"span

-iltration  dr)ing euipment

cali!ration gas euipment

=igure 5 : 6C'

OPS. 080

%+


CODEL

Mount te 6C' to a suita!le load !earing sur-ace +all using  @ M8 !olts. Mounting ole details are so+n in =igure 3. Connect te compressed air input line to te input connector and te air lines -rom te 6C' to te neutral one and measurement one o- te pro!e. Connect an) span gases to te span inputs o- te 6C'. Connect te n)lon"P=% tu!e to te 6C' input and te outputs to te pro!e see =igure 549. 1en te tu!es ave !een connected to te pro!e, turn on te compressed air. Set te regulator to te neutral one to 50psi and a -lo+ rate to te measurement one o- 50 l"min. e regulators are actuated !) li-ting te !lac* cap and turningF to loc*, press te cap do+n. e compres sed air must !e clean and dr) as detailed in te Section 2. Summar) Speci-ication. ero air solenoid

neutral one suppl)

span 5 solenoid

measurement one suppl)

-lo+ rotometer span 2 solenoid

purge air IA automatic drains O' no connection reuired

span gas 5 input span gas 2 input

=igure 54 : 6C' Balves  Pipe+or* >rrangement

OPS. 080

(0


CODEL

4.+. Birin* Conne$tions BA="=G Birin* s3oul# only be un#erta2en by a >ualifie# te$3ni$ian.

Ensure t3at t3e 'ower su''ly to t3e unit is isolate#. DO =OT swit$3 'ower on to t3e unit until all installation is $om'lete an# t3e system is rea#y for $ommissionin*. Cables su''lie# wit3 ferrite bea#s fitte# to $ores are inten#e# to 'rote$t a*ainst interferen$e an# s3oul# not be mo#ifie# wit3out $onsultin* CODE. e 6C' is supplied +it all internal ca!les -itted. %@ternal ca!les supplied !) te customer sould !e connected in accordance +it te connection scedule =igure 5#.

..5. Installation and Connection o- Ca!les ecide routing -or all non-'ower $ables !ot tose supplied !) CO%& and tose sourced locall)9. 'se common routing +erever possi!le and install leaving su--icient -ree/end lengt to ma*e -inal connections. )ower $ables sould !e installed separatel), using di--erent routes i- possi!le, to reduce te ris* o- cross/inter-erence. &eave su--icient -ree/end lengt to ma*e -inal connections. >ll units are supplied +it ca!le gland entries -itted +it !lan*ing plugs. Ca!le glands are pac*ed separatel). o -it a ca!le gland, remove te appropriate !lan*ing plug +it a spanner, remove te loc*ing nut -rom te ca!le gland, scre+ te ca!le gland into te treaded ole -rom te outside and tigten by 3an# to compress te seal. Re/ -it te loc*ing nut -rom inside te case and tigten.

OPS. 080

(1


CODEL

..2. >nal)ser"?unction $o@"6C' Connections =it te reuired num!er o- ca!le glands. Ma@imum overall ca!le diameter is 54mm. Connect te 50/core transceiver ca!le onl)  cores used9, togeter +it te temperature and pressure and i- used o@)gen9 sensor ca!les, to te terminal connectors in te Lunction !o@ as so+n in =igure 58. Connect te ca!le screen in te ca!le gland as illustrated in =igure 5. >t te same time, i- not alread) set, set te address s+itc in te SC' to 05 =igure 259. Connect te /core local !us ca!le customer suppl)9 !et+een te Lunction !o@ =igure 589 and te terminal rail in te 6C' =igure 5# and =igure 209.


(%

CODEL

=igure 5# : Connection Scedule


((

CODEL

=igure 5; : Mains Po+er Isolator S+itc Connections

OPS. 080

(4


CODEL

temperature 2/core pressure 2/core

o@)gen 2/core

local !us to 6C' /core

red !lue

orange pin*

red !lue

orange gre)

7ve /ve

)ello+ +ite

0B MISO MOSI 7B

green !lac* !lue !ro+n

lin*

=igure 58 : Ca!le Connections in te ?unction $o@

=igure 5 : Ca!le 6land

50 9 core ca!le -rom transceiver


(,

CODEL

ca!le connection !loc*

=igure 20 : 6as Control 'nit Connection $loc*

address s+itc

=igure 25 : >ddress S+itc in Station Control 'nit


(

CODEL

4.10. "nstallation of =ormalisin* Measurements 7Oxy*en; Tem'erature an# )ressure8 e 6/C%M is supplied +it a pressure and temperature inputs -itted as standard -or normalising purposes. I- e@ternal normalising measurements are to !e used, eiter -or te anal)ser itsel- or as te lead anal)ser in an I%M measurement group re-er to I%M manual -or details9, proceed as -ollo+s: Install all normalising measurements !) re-erence to teir individual manuals. e temperature and pressure sensors are supplied +it te anal)ser. Connect te /20m> outputs -rom te o@)gen sensor to te ?unction $o@ as so+n in =igure 58. >n) o- tese inputs +ill accept independentl) po+ered current loop inputs. Input impedance is 23;Ω and te common mode voltage range is ±200B C. e pressure and temperature inputs are also a!le to provide po+er -or eiter t+o/ or tree/+ire transducers reuiring a 2B C suppl). >ll ca!le screens sould eit3er !e connected to te ca!le glands as illustrated in =igure 5 or terminated at te transducer. &$reens must =OT be eart3e# at more t3an one 'oint. 4.11. "nstallation of Calibration Gase s I- reuired, span veri-ication ma) !e carried out using certi-ied test gases. is is acieved !) -looding te measurement cell +it te reuired gas as so+n in =igure 22.

OPS. 080

(


CODEL

=igure 22 : esting Span 'sing >udit 6ases


(/


CODEL

,. Commissionin* e anal)ser sould no+ !e -ull) installed and read) to !e commissioned. is involves te -ollo+ing !asic procedures tat can !e carried out +it te plant on or o-- : •

anal)ser con-iguration set/up9

•

ero cali!ration

,.1. )re-Commissionin* C3e$2s $e-ore proceeding te -ollo+ing cec*s sould !e carried out : •

I- +iring as !een installed and connected !) oters and particularl) ino certi-ication o- connection accurac) e@ists9, cec* all +iring and connections -or con-ormit) +it te in-ormation provided in Section ..5. Installation and Connection o- Ca!les and Section .50. Installation o- Aormalising Measurements O@)gen, emperature and Pressure9. Alt3ou*3 t3e analyser is e>ui''e# wit3 all 'ra$ti$al safe*uar #s a*ainst t3e $onse>uen$es of in$orre$t wirin*; it is not 'ossible to 'roi#e total 'rote$tion a*ainst all errors. )lease be aware t3at #ama*e arisin* from in$orre$t wirin* will inali#ate t3e warranty.

It is also recommended tat : •

I- un-amiliar +it te 6/C%M 000 anal)ser, read Section 5. CO%& 6/C%M000 >nal)ser N Introduction !e-ore proceeding. is provides an overvie+ o- te anal)serEs capa!ilities and te uses ote parameters tat +ill !e con-igured during commissioning.

Finally Cec* tat te neutral one air purge action.

OPS. 080

is -unctioning. I- not, ta*e corrective

(+


CODEL

,.%. )ower On S+itc on te po+er suppl). e order in +ic tese units are s+itced on is not important. I- -inal connection o- po+er supplies as !een le-t until te commissioning stage, note tat te reuirements are : )ower &u''ly



80/2#0B >C, 40/#0, 200B>, single pase

Alt 3ou*3 meas urement al ue s will now be #is 'laye# t3ey wi ll 'r ob ab ly be me an in *l es s an # wil l rem ai n so un ti l t3 e $ommissionin* 'ro$e#ure is $om'lete.

e -ollo+ing commissioning instructions are provided in detail and are +ritten -or te -irst time user. ,.(. "nitial &et-6' 6sin* &mart COM &oftwar e Install SmartCOM so-t+are on a pc using te installation procedure. Connect te special inter-ace ca!le !et+een te pc serial port and te scre+ connector on te 6C'. Start SmartCOM so-t+are and )ou +ill see te screen !elo+. Set te correct pc comms port identit) in te EComms validit) indicatorE.

OPS. 080

40


CODEL

=igure 23 : Initial SmartCOM Screen

Set sensor selector to SC'. Insert address o- SC' at >d dress selector tis +ill pro!a!l) !e 59. Set sensor selector to 6C%M 000, set =unction selector to EReadE. Clic* on Eread data controlE and ensure te Emessage received indicatorE turns green and tat data is deposited in te Eata access +indo+E =igure 29, +ere a !inar) stream sould !e visi!le in te data +indo+. I- not, tr) again, !ut i- a-ter several attempts noting appens, cec* -or good communications !et+een te pc and SC'.


41


CODEL

=igure 2 : SC' / Read Screen

OPS. 080

4%


CODEL

4.3.5. >dLust >lignment e -ollo+ing procedure +ill ensure tat te sensor ead is in optimal alignment +it te measurement pro!e, !ut !e-ore proceeding, allo+ /our +arm/up time a-ter po+er/up. S+itc on te purge air using te -ollo+ing procedure. Select ECali!rationE in te =unction selector and te screen !elo+ sould appear.

Set E1or*ing Set Cal dataE in te t)pe !o@, clic* on EReadE and ensure tat te green Emessage receivedE &% is activated. e reuired data +ill no+ -ill te appropriate !o@es.


4(


CODEL

Select E>ctivate cali!rationE in te E)peE !o@ and te -ollo+ing screen sould appear.

Set Cali!rate to EO--E. Set manual purge air to GOnDF clic* on te E&oc* tic*E to release it and clic* on E>ppl)E. >t tis point cec* tat te -lo+ meter on te air line to te measurement one is so+ing 50 l"min. I- not, adLust it so tat it is. I- te -lo+ meter is una!le to so+ su--icient -lo+, open te air control valve to allo+ more troug. > value o- less tan 50 l"min is unaccepta!le and +ill lead to a poor ero cali!ration and conseuentl) poor accurac) -rom te anal)ser. $e-ore alignment can !e carried out te -ollo+ing parameters must !e cec*ed to see i- te arget and Measured values are +itin range. I- tis is not te case ten allo+ more time -or te anal)ser to +arm/up.


44


CODEL

4.3.2. Set ermistor Control Select Eermistor ControlE at te =unction selection and te -ollo+ing screen +ill appear.

OPS. 080

4,


CODEL

Clic* on EReadE and te -ollo+ing screen sould no+ so+ :

Some o- te data displa)ed is in e@adecimal !ase 5#9 notation, not decimal !ase 509. Cec* te values against te ta!le !elo+ and cange an) tat are incorrect. e Eermistor measured valueE and ECooler currentE sould no+ displa) at values close to tose selected. Baria!le ermistortargetvalue

e@ordecimal e@

Proportional6ain Integral 6ain ime Constant

ecimal ecimal ecimal

Balue 3800 40 ;0 5

 is value ma) var) depending upon -actor) set/up.

OPS. Issue 080 :$ Revision :

4


CODEL

4.3.3. Source emperature Control Select Source emp Control in te =unction selector and te -ollo+ing screen sould appear.

Clic* GReadD to update te displa) values. %nsure tat te green Gmessage receivedD &% illuminates to con-irm tat te data is current. Cec* tese values against tose so+n in te -ollo+ing ta!le and adLust i- necessar). =unction emperaturetargetvalue

e@orecimal ecimal

Proportional constant IntegralConstant ime Constant

ecimal ecimal ecimal


Balue #;00 40 ;0 2

4


CODEL

4.3.. Set Cell Oven Control Select ECell oven controlE in =unction selector and clic* on EReadE to update te displa)ed values. %nsure tat te green Emessage receivedE &% activates to con-irm tat te data is current. Cec* tese values against tose so+n in te -ollo+ing ta!le and adLust i- necessar). Please note tat some are in e@adecimal and some in decimal notation. =unction emperaturetargetvalue Proportionalconstant IntegralConstant ime Constant

e@orecimal ecimal ecimal ecimal ecimal

Balue 4400 528  4

 is value ma) cange depending on te application.

o upload an) ne+ values, cange te varia!le in te +ite !o@, ensure tat E>uto controlE is set to EOnE and clic* on E>ppl)E. %nsure te Emessage receivedE &% goes to green.


4/


CODEL

Ao+, +it purge air on align te transceiver in relation to te pro!e. a9 Select E>lignmentE in te =unction selector.

!9 Select detector #. c9 Set auto update rate to 3 seconds and clic* on E>uto read stop"start controlE. d9 'sing te alignment and loc*ing nuts on te -our alignment studs =igure 249adLust te position o- te transceiver mount suc tat te gap !et+een it and te alignment -lange is eual all te +a) round. 1atcing te alignment displa) in SmartC%M start to adLust te alignment on te vertical plane !) adLusting !ot te alignment and te loc*ing nuts, until te ma@imum signal strengt is acieved.

tis gap sould !e eual all round

transceiver mount

alignment -lange

=igure 24 : >lignment >dLusters


4+

CODEL

"m'ortant =ote 1en adLusting te alignment nuts to acieve ma@imum signal, it +ill !e seen tat +en ma@imum signal is acieved te loc*ing alignment nuts +ill continu e to turn in te same direction !e-ore te signal starts to -all o--, tus tere is a ma@imum signal strengt GplateauD. ateau

pl

maximum signal strength

Lock position frst maximum peak signal

all-o

It is ver) important tat !e-ore loc*ing te alignment"loc*ing nuts te centre o- tis plateau must !e -ound. 1en te -irst ma@imum pea* signal is acieved continue to turn te alignment"loc*ing nut in te same direction, ma*ing note o- adLustment made, !e-ore -all/o-- is acieved. i.e. one turn o- te nuts. In tis case te plateau is tere-ore one turn o- te loc*ing nuts long and sould !e turned !ac* a al-/turn to meet te centre point o- te plateau. >t tis point loc* te alignment and loc*ing nuts ver) tigtJ Once te loc*ing position is acieved in te vertical plane, te process must !e repeated in te oriontal plane.

OPS. 080

,0


CODEL

e9 Select detector +ave -orms in te =unction !o@ and te -ollo+ing screen sould !e displa)ed.

29 39 59

9 Sample 2 start #9

Sample 3 start 49 Sample 3 end

;9

Sample 2 end

Sample 5 start Comms. ligts

Sample 5 end

59 Select etector # in te detection cannel !o@. =ote: I- te anal)ser is not measuring CO ten detector num!er 50 must !e used -or te alignment process. 29 Select te G6rapD page. 39 Select 6C%000 and etector +ave-orms 9 Read a detector +ave -orm !) pressing GRead +ave-orm dataDF +ait -or te +ave-orm to !e displa)ed opposite.


,1

CODEL

49 e displa)ed signal so uld loo* as so+n !elo+ , +it te si@ lines protruding -orm it. ese lines denote te tree start and tree stop points o- te sampling. >t tis point te sampling positions made, need to !e adLustedF tis can !e cec*ed as -ollo+s: Space 5 sould eual space 2.

1 2

&oo*ing at te sample detector +ave -orm, it can !e seen tat spaces 59 and 29 are eualF tis must also !e acieved on te displa)ed signal. #9 Read te detector sampling positions !) pressing GRead dataD and te sampling positions +ill !e displa)ed in te ta!le. =ote: 1en moving te sampling positions te sample 2 start and end positions +ill move togeterF increasing te sample 2 value +ill move tese points to te rigt and decreasing sample 2 value +ill move te sample points to te le-t. 'sing increments o20 in te sampling value +ill give ver) small canges to sampling positions. ;9 o ma*e adLustments to te sampling positions select te relevant detector cannel, ten edit te sample 2 value in te !o@F +en te desired value is entered clic* Gappl)D ma*ing sure tat te t+o comms. ligts turn green.


,%

CODEL

89 Ao+ re/cec* tat spaces 59 and 29 are eual and i- not, repeat step ;9 until tis is te case. 9 a*e te valv e -or sample 2 acie ved -rom step 89 and -rom tis value su!tract 23#0 and enter te result as te sample 5 value. en ta*e te sample 2 value and add 2;#0 and enter te result as te sample 3 valueF transmit tese values !) pressing te Gappl)D !utton as descri!ed in step ;9. 509Repeat steps / -or eac o- te 50 detector signals. =ote: On some anal)sers tere +ill !e no signals and a straigt line +ill !e displa)ed -or te detector +ave -orm. is is related to gas cannels +ic te anal)ser is measuring. Compare te !ac*ground colour o- te displa) against te colour cec* !o@ !eneat to cec* i- te detector level is good, saturated or tere is a comms. error. etector levels sould !e 53000 to 5#000.


,(


CODEL

4.3.4. etector levels o vie+ te anal)ser detector levels select Eetector &evelsE in te =unction selector and clic* on EReadE to update te in-ormation. =inall), ensure te green Emessage receivedE &% is activated. e detector values represent te amount o- energ) received at te poto/ detector as te gas +eel rotates. ere ma) !e ero values dependent on te num!er o- detection cannels te anal)ser is set/up -or. 1ere tere are values so+n Q0 te) sould !e at least 54000 decimal9 2000 i- te purge air is on9. I- not, or i- an) o- te saturation &%s are red, -irst cec* te alignment and itis does not recti-) te situation, contact )our local CO%& istr i!utor or CO%& direct -or -urter advice. o vie+ te smooted detector output, select EsmootedE in te E)peE !o@.


,4


CODEL

4.3.#. ero Cali!ration >t tis point te anal)ser reuires a ero cali!ration to esta!lis correct !aselines -or its parameters. In order to commence a cali!ration, -irst complete te previous  steps to ensure te anal)ser is +or*ing at itEs optimum. aving installed te 6/C%M 000, a ero cali!ration must !e underta*en to ensure tat te anal)ser gives meaning-ul data. Select ECali!rationE in te =unction selector to vie+ te screen !elo+.

Set E1or*ing Set Cal dataE in te E)peE !o@, clic* on EReadE and ensure te green Emessage receivedE &% is activated. e reuired data +ill no+ -ill te appropriate !o@es. o receive a continuous update set te E>uto 'pdate rateE and press EStartE. e data so+n in te -inal !o@es is crucial to te per-ormance o- te anal)ser during cali!ration and must !e eual to or greater tan te data given !elo+. Iit is not, +ait until te anal)ser +arms to tis temperature. I- it -ails to do so, contact te CO%& istri!utor or CO%& International direct. Oven temperature : 44.00


,,


CODEL

1en te transceiver as acieved te correct temperature, select E>ctivate cali!rationE in te E)peE !o@ and te -ollo+ing screen sould appear.

Set te EPurge timeE to 580 seconds, set EAum!er o- Cal c)clesE to 20, set ECali!rateE to EOnE, clic* on te E&oc*E tic* to release it and clic* on E>ppl)E. Clic*ing on E>uto updateE +ill so+ a cloc* decrementing troug te remaining Cal c)cles. o stop a cali!ration, +ic is not advisa!le, set ECali!rateE to EO--E and clic* on E>ppl)E.


,


CODEL

4.3.;. Current ata o cec* te instrumentsE current readings, select EOutputE in te =unction selector. Clic* on EReadE to update te screen and ensure te green Emessage receivedE &% is actuated. o receive a continuous update set te E>uto 'pdate rateE and press EStartE. is data is -or in-ormation purposes onl) and represents te outputs o- te various sensor cannels and te current normalisation data.


,


CODEL

4.3.8. EKE Balues o vie+ te EKE values, select tis in te =unction selector, clic* on EReadE to update tem and ensure te green Emessage receivedE &% is activated. e EKE values sould !e in te region o- 50000 i- te purge air is on9. I- te) var) signi-icantl) -rom tese values, cec* te alignment and i- does not recti-) te pro!lem, contact )our CO%& istri!utor or CO%& direct.

OPS. 080

,/


CODEL

4.3.. Span Beri-ication e 6/C%M000 and 6C' are euipped to ena!le te per-orming o- span veri-ication cec*s. is is acieved !) connecting te reuired span gas !ottle to te span gas input o- te 6C' see =igure 549. Aote tat some 6C's ma) ave more tat one input. Set te pressure on te relevant regulator to te same pressure indicated on te ero purge regulator. e control o- span veri-ication can !e carried out eiter -rom SmartCOM or via te I%M -or 1indo+s R so-t+are i- using I%M -or 1indo+s R so-t+are re-er to te I%M manual9. =ote $e-ore per-orming a span cec* it is good practice to carr) out a ero cali!ration -irst as descri!ed in Section 4.3.#. ero Cali!ration. 1en using SmartCOM so-t+are : 59

Select SC' in te sensor +indo+.

29

Select te SC' address N usuall) 5.

39

Select purge control in te =unction +indo+ and te -ollo+ing screen sould appear. Aote tat not all tese -unctions are applica!le to te 6/C%M000 span cec* and tere-ore sould not !e used.

OPS. 080

,+


CODEL 29

39

509

59 9

89 Comms. ligt

49

#9

9

;9

9

Read !ac* te stored parameter data -rom te SC' !) clic*ing GReadD.

49

Set te pre"post purge period to ≈4mins.

#9

Set te gas period to 50mins or greater.

;9

Clic* G>ppl)D.

89

Select span gas 5 unless num!er 2 input is !eing used.

9

Select GOAD.

509

Clic* G>ppl)D and ma*e sure tat te comms. &igt turns green.


0

CODEL

is +ill no+ s+itc on ero air -or 4 minutes to cec* te ero condition o- te anal)ser. e ero air +ill ten s+itc o-- and te span gas +ill s+itc on. >t tis point te -lo+ must !e cec*ed on te -lo+ rotometerF ma*e sure tat it is ≈50 l"min and adLust i- reuired using te span gas regulator. S+itc to te Gata =ileD in te =unction !o@ and te -ollo+ing screen +ill !e displa)ed.

Ma*e sure tat 6/C%M000 is selected and adLust te >uto update time to ≈20 seconds and clic* GStartD. e relevant gas cannel value sould start to increase to te value indicated on te span gas !ottle +itin tolerances9. I- tis is not te case please contact CO%& or )our local representative.


1


CODEL

4.3.50.

6eneral Overvie+

o o!tain a general overvie+ o- te most important parameters, select SC' in Sensor Selector. Select E6eneral ataE in te =unction selector, clic* on EReadE to update tem and ensure te green Emessage receivedE &% is activated.

o receive a continuous update set te E>uto 'pdate rateE and press EStartE.

OPS. 080

%


CODEL

4.3.55. Setting te Output Con-igu ration e analogue outputs and alarm rela) set points sould !e con-igured ireuired. On some s)stems using I%M -or 1indo+s R, tis ma) !e andled !) te pc. Select SC' in te ESensorE selector and ten select Outputs and te -ollo+ing screen +ill appear. Clic* on Read to update te displa)ed data.

e data displa)ed no+ relates to te complete output set -or a particular cannel and is con-igured at te -actor). At t3is 'oint you s3oul# un#erstan# t3at t3is se$tion is fa$tory set an# s3oul# be left alone un#er nearly all $ir$umstan$es. I- )ou do need to ma*e canges, )ou +ill need to re-er to te Memor) map in >ppendi@ 2 / Output Memor) Map.


(


CODEL

Current out'ut >!s. data location :

te memor) location o- te source o- te current output data

0 / m> : atainvalid: >veraging value :

selects te starting value in m>9 -or ero output ero te time period over +ic te output data is averaged in 0 / 24# steps. %ac step is 3 seconds and is input in e@adecimal. Some *e) values are so+n !elo+.

Span:

teupperpointo-teoutputdata

ero:

telo+erstartpointo-range

elay out'ut >!s. data location :

te memor) location o- te source o- te alarm output data

>veraging value :

te time period over +ic te output data averaged as descri!ed a!ove

irection :

Aormal T AO and Reverse -ailsa-e9 in AC

>larm level :

alarm tresold in decimal

Source:  >veraging time values

2!)te

is


4

CODEL

ime in minutes 5 2 3  4 # ; 8  50 55 52

e@adecimal value 005 0028 003C 0040 00# 00;8 008C 00>0 00$ 00C8 00C 00=O

Re-er to >ppendi@ 2 / Output Memor) Map -or output location memor) map. o deduce +at te -actor) settings -or te anal)ser cannels are, emplo) te -ollo+ing metod. Select EReadE in te E=unctionE !o@ to vie+ te -ollo+ing screen. Select EMasterE in te Earget destinationE !o@, t)pe ;%=8 in te EStart addressE !o@ and t)pe ; in te EAum!er o- !)tes !o@. Clic* on EReadE and data sould appear in te ata >ccess 1indo+. I- not, clic* on EReadE until it does. e data displa)ed in t+o num!er !loc*s relates to te species at eac cannel. 5 2 3  4 # ; 8  0>

CO CO2 AO AO2 notused SO2 notused 'C"C notused 2O

0$

C&


,


CODEL

So using te e@ample so+n !elo+: ;%=8F 03 02 05 0# 0> 0$ == Cannel 5

AO

Cannel 2 Cannel 3 Cannel 

CO 2 CO SO2

Cannel 4

20

Cannel # Cannel ;

C& Aot used





CODEL

aving no+ clari-ied +ic parameter relates to +ic cannel, turn to >ppendi@ 2 / Output Memor) Map. en select te output parameter !eing 3 used vpm, mg"m , mass -lo+, or oter data tese are clearl) so+n at te top o- te seet9. Select -rom te list te location address relating to te cannel to !e interrogated. Aormall) te group mar*ed E3 minE sould !e selected. is relates to te standard data integration set into te anal)ser. Onl) use te second set i- it is positivel) *no+n tat te anal)ser as some oter -actor) set9 integration period. Return to te output con-iguration screen, input te reuired address to !ot !o@es mar*ed E>!s. data locationE and clic* on EReadE. e current con-iguration sould no+ displa). Cange te reuired parameter and clic* on E>ppl)E.




CODEL

. Analyser e$ or#s is section is provided to allo+ recording o- anal)ser identit), installation and commissioning in-ormation, to -acilitate an) later -ault diagnosis and recti-ication. .1. &erial =umbers 7Com'lete on First "ns'e$tion8 ransceiver 6asControl'nit

: :

Station Control 'nit

:

.%. "nstallation e$or#s Plant name and location9 : Plant )pe"Process

:

Monitoring Position

:

Installationate

:

.(. Commissionin* e$or#s Completionate

:


/

CODEL

#.3.5. a!le 5 : >nal)ser Con-iguration Record / Parameters )arameters $ommon to all $3annels Cal Interval rs9 )arameters $onfi*ure# for "n#i4i#ual C3annels Cannel"Output Ao 6as Measured Identit) -or I%M9 >nalogue output

ero: 0"m> >verage 'nits Span =ault Cond. Set ero Set Span

5234#;


+

CODEL

. Calibration an# Measurement erifi$ation .1. "ntro#u$tion

e -ollo+ing sections provide in-orma tion on te anal)ser cali!ration at te time o- suppl) =actor) Cali!ration9, metods !) +ic measurement"cali!ration can !e veri-ied and, sould it !e necessar), -acilities -or cali!ration adLustment. .%. Fa$tory Calibration 000 Series anal)sers use ver) tigtl) controlled in-rared +ave!ands tat are speci-ic to eac o- te gases measured. e scale/sape -or eac measurement i.e. te relationsip !et+een concentration and output9 is tere-ore uniuel) de-ined and te output, at an) measurement level, is onl) dependent on gas concentration, gas temperature and an) s)stem ero error. =lue gas temperature is a continuous measured input. >n) ero error detected during is corrected as su!seuent part o- te ero commissioning procedure Sectioncommissioning 4. Commissioning9 and an) dri-t is automaticall) detected, measured and corrected Section ;.3.5. >utomatic ero Cali!ration9. =actor) test procedures ensure tat anal)ser cali!ration is tracea!le to national standards and, +it te inerent sta!ilit) o- scale/sape and automatic ero, onl) a signi-icant -ault tat +ould !e detected !) te anal)sersE diagnostic routines9 or incorrect installation"commissioning can cause a cali!ration error. e anal)ser is euipped +it means !) +ic te -actor) cali!ration can !e modi-ied on site Section ;.. Re/cali!ration9, !ut great care sould !e ta*en to ensure tat cali!ration adLustment is necessar) !e-ore proceeding +it tis routine as it +ill over+rite te -actor) cali!ration settings. .(. erifi$ation %ven toug 000 Series anal)sers are designed to maintain teir cali!ration sta!ilit) almost inde-initel), it is o-ten necessar) to veri-) measurement per-ormance. is ma) !e a routine cec* a-ter an e@tended period ooperation, to con-irm unusual measurements or as an audit reuirement !) some e@ternal autorit).


0


CODEL

000 Series anal)sers ave a range o- veri-ication options, designed to provide var)ing levels o- independence -rom !ot te anal)ser itsel- and CO%& standards. 1ic one is cosen depends on te resources availa!le and legislative demands. e di--erent metods can !e used in com!ination to minimise te amount o- e@ternal +or* reuired to maintain per-ormance con-idence. ;.3.5. >utomatic ero Cali!ration is automatic procedure is carried out !) te anal)ser itsel- and provides regular cec*ing and, i- necessar), adLustment o- te ero -or eac measurement. e automatic ero cali!ration procedure provides a regular cec* on anal)ser per-ormance +itout te need -or operator intervention. e operation o- tis is covered in te I%M -or 1indo+s R manual. ;.3.2. Manual ero Beri-ication e ero o- all measurement cannels can !e veri-ied manuall) at an) time a-ter !eing po+ered/up -or at least -our ours. "m'ortant e purge air must !e dr) to te speci-ied level /20 °C9. >n) +ater vapour in te measurement pat +ill so+ an o--set not onl) on te +ater vapour measurement itsel-, !ut also on an) oter measurements tat te anal)ser automaticall) corrects -or cross/sensitivit) to +ater vapour. >n) cali!ration su!seuentl) initiated to correct tese apparent o--sets +ill !e incorrect. %nsure tat te solenoid valve controlling te purge is po+ered and te control ca!le connected as descri!ed in Section . Installation. I- an anal)ser error is still suspected, contact CO%& or te local service agent, !ut -irst consult Section . =ault =inding to esta!lis +at in-ormation to provide.


1


CODEL

;.3.3. Comparative esting &egislation o-ten reuire tat continuous emissions monitoring s)stems are audited at regular intervals usuall) once or t+ice per )ear9 against an independent approved test s)stem. ese approved test s)stems are al+a)s e@tractive anal)sers and measurements must normall) !e carried out !) organisations independent o- te C%MS manu-acturer or te plant operator. I- te anal)ser is +or*ing correctl) and te comparative testing is carried out to te prescri!ed procedure, it is rare -or suc e@ercises to !e oter tan a routine con-irmation o- per-ormance. o+ever, to ensure tat an) discrepancies can !e easil) resolved, it is recommended tat te -ollo+ing precautions !e ta*en : a9

Cec* +at level o- agreement is reuired !) te relevant legislation. Most legislation is realistic a!out +at can !e e@pected in comparing a s)stem tat provides an average o- a signi-icant percentage o- te +ole duct or stac* and one tat averages a num!er o- discrete measurements -rom di--erent positions at di--erent times.

b8

$e a+are o- te speci-ied procedure -or te comparative test and ensure tat appropriatel) uali-ied personnel using certi-i ed euipment and test gases carr) it out. Do not a$$e't t3e ali#ity of >ui$2; sin*le-'oint $3e$2s wit3 un$ertifie# analysers.

c9

%nsure tat, +en comparing measurements made !) te 6/C%M 000 and te audit s)stem, te measurements are on te same !asis, i.e.


•

te) ave !een recorded simultaneousl) and during a period +en plant operation is sta!le

•

te measurement averages are euivalent e.g. 50/minute rolling average measurements -rom te Model 000 sould !e compared +it 50/minute averages -rom te audit s)stem and not measurements averaged over signi-icantl) di--erent time periods9.

%


CODEL

•

#8

all measurements are normalised"corrected to te same standard conditions o- temperature, pressure, +ater vapour dr) or +et9 and e@cess o@)gen or CO29.

I- te reasons -or an) discrepancies are not apparent, it is strongl) recommended tat CO%& or its local service agent !e consulted !e-ore an) attempt is made to recali!rate te Model 000 anal)ser. Re/cali!rating to a re-erence measurement tat is su!seuentl) -ound to !e unrelia!le creates man) unnecessar) di--iculties. DO =IT ECA" 5ATE 6=E&& A5&O 6 TE @ CETA"= TAT "T "& =ECE&&A@

.4. e-$alibration =ote 

T3e laws of '3ysi$s #etermine t3at t3e s$ale s3a'e 7i.e. t3e relations3i' between *as $on$entration an# analyser out'ut8 is absolutely fixe# for a #efine# measurement waeban#. Only serious faults 7e.*. a lea2in* *as $ell8; t3at woul# be #ete$te# an# re*istere# as a #ata inali# $on#ition by t3e analyser itself; $an mo#ify t3is relations3i'.

I- re/cali!ration cannot +ait until te ne@t sceduled automatic ero cali!ration Section ;.3.5. >utomatic ero Cali!ration9, a manual ero cali!ration ma) !e implemented Section ;.3.2. Manual ero Beri-ication9. >n) discrepanc) tat is no+ outside te com!ined measurement uncertainties o- te test gas or comparative measurement9 and te anal)ser, can onl) !e due to eiter a signi-icant -ault in te anal)ser itsel-, inaccurac) in te test gas or inappropriate comparative testing see Section . =ault =inding9 Consider and cec* all oter possi!ilities !e-ore assuming an anal)ser -ault. >nal)ser -aults are rare, are usuall) detected !) te anal)ser itsel- initiating an automatic data invalid state9 and li*el) to produce ver) large errors. 1en convinced tat an) discrepanc) is due to an anal)ser pro!lem, contact CO%& or te local service agent, !ut -irst consult Sectio n . =ault =inding, to determine +at in-ormation to provide.


(


CODEL

/. Maintenan$e is version o- te 000 series reuires no routine maintenance oter tan care o- te air purge supplies. %nsure tat all -ilters, dr)ers and automatic drain units are serviced and maintained to te manu-acturersE instructions. %nsure tat te compressor is according properl) serviced and does not inLect more oil into te air suppl) tan te -ilter s)stem can remove. TE ACC6AC@ A=D TO65E-FEE O)EAT"O= OF TE A=A@&E DE)E=D& O= TE )6GE A" &6))"E& 5E"=G MA"=TA"=ED TO TE E6"ED &TA=DAD&. e pro!e and -ittings are designed, !) coice o- materials and construction, to !e corrosion resistant and to provide man) )ears o- trou!le/-ree operation. o+ever, it is good practice to ta*e te opportunit) o- plant sutdo+n periods to visuall) e@amine components tat are not accessi!le during normal operation.


4

CODEL

+. Fault Fin#in* 000 Series anal)sers are sopisticated devices and an) pro!lems necessitating internal repair or adLustment sould onl) !e underta*en !) -ull) trained tecnicians. In te a!sence o- an) CO%& trained tecnicians on site, it is strongl) recommended tat, in te event o- a -ault, CO%& or its local service agent !e contacted immediatel) +it euivalent current in-ormation contained in a!les 3 and . o o!tain current values -or data recorded in a!les 3 and  -ollo+ te procedure descri!ed in Section 4. Commissioning.


,

CODEL

A''en#ix 1 ! &ettin* Analyser Gains e need to reset gains a-ter manu-acture and testing is ver) rare, !ut inecessar), tere are a num!er o- metods tat depend on te anal)sersE con-iguration and its date Consult-or CO%& to cec* tat gain resetting is necessar) ando-tomanu-acture. o!tain instructions te appropriate metod. e anal)sersE serial num!er sould !e uoted at tis time. =ote t3at *ain settin* re>uires a$$ess to t3e $ir$uit boar#s wit3in t3e re$eier an# s3oul# only be un#erta2en by a traine# instrument te$3ni$ian.




CODE L

A''en#ix % - Out'ut Memory Ma'  Model: SC' SmartCem So-t+are I: 0 ;/05>

Module: MM0580

Memor) Map: vpm data  &ocation

escription

0580 0585 0582 0583 058 0584 058# 058; 0588

U U U U U U U U U

058 058> 058$ 058C 058 058% 058= 050 055 052 053 05 054 05# 05; 058 05 05> 05$ 05C 05 05% 05=

U

U U U U U U U U U U U U U U U U U U U U U U

C5

V V

C2

V V

C3

V 3min >nal)ser response9 V V

C V

V

C4 C#

V

V

V

C;

V V Opacit) V V C5 V V C2 V V C3 V @ Minute response V C V V V C4 V C# V V C; V V Opacit) V V




CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM05>0 Memor) Map: mg"Am3 data  &ocation

escription

U 05>0 C5 U V 05>5 U 05>2 C2 U V 05>3 3min 05> >nal)serUresponse9 C3 U V 05>4 U 05># C U V 05>; U 05>8 C4 U V 05> U 05>> C# 05>$ U V 05>C U C;

05> 05>% 05>= 05$0 05$5 05$2 05$3 05$ 05$4 05$# 05$; 05$8 05$ 05$> 05$$ 05$C 05$ 05$% 05$=

U U U U U U U U U U U U U U U U U U U

ust

V V V V V

V

V V V V

C5 V

C2 V

C3 V

C

V V

V @ Minute response

V V

C4 V

V

C# V

C;

V V

ust V

V V

OPS. 080

/


CODE L

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM05C0 Memor) Map: mass -lo+:/ *g"r,g"s,g" or onnes")ear data  &ocation

escription

05C0 U C5 05C5 U 05C2 U C2 05C3 U 3min 05C >nal)ser response9 U C3 05C4 U 05C# U C 05C; U 05C8 U C4 05C U 05C> 05C$ 05CC 05C 05C% 05C= 050 055 052 053 05 054 05# 05; 058 05 05> 05$ 05C 05 05% 05=

U U U U U U U U U U U U U U U U U U U U U U

C#

V V V V V V V V V V V V

C; V V

ust V V

C5 V

C2 V

C3 V

C

V V

V @ Minute response

V V

C4 V

V

C# V

C;

V V

ust V

V V


+

CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM05%0 Memor) Map: Oter data  &ocation

escription

05%0 05%5 05%2 05%3 05% 05%4 05%# 05%; 05%8 05% 05%> 05%$ 05%C

U U U U U U U U U U U U U

05% 05%% 05%= 05=0 05=5 05=2 05=3 05= 05=4 05=# 05=; 05=8 05= 05=> 05=$ 05=C

U U U U U

emperature degC O@)gen"CO2 dr) H509 Pressure *Pa 1ater Bapour H509 Opacit) H5009 %@tinction 500009 =lo+ m"s509 =lo+ Am"s509 =lo+ m3"s

05= 05=% 05==


/0


CODE L

 Model: SC' smartcem So-t+are I: 0;/05> Module: MM0500 Memor) Map: 6cem 000 data  &ocation 0500 0505 0502 0503 050 0504 050# 050; 0508 050 050> 050$ 050C 050 050% 050= 0550 0555 0552 0553 055 0554 055# 055; 0558 055 055> 055$ 055C 055 055% 055=

OPS. 080

escription U U U U U U U U U U U U U U U U U U U U U U

C5 ppm C2 ppm C3 ppm C ppm C4 ppm C# ppm C; ppm emperature U U O@)gen U U Aormalising data Pressure U U 1ater Bapour U U

Purging S tatus 05Tpo+er up,02Tplant o--,0CTprecal,08Tin Cali!ration in progress Plant Status ead identi-ier Reserved -or SC' comms validation 00 T o.*., == T -ail Slave53"Master03: SC' ata present command

/1


CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM0520 Memor) Map: cem 2000 data  &ocation

escription

0520 0525 0522 0523 052 0524 052# 052; 0528 052 052> 052$ 052C 052

U U U U U U U U U U U U U U

052% 052= 0530 0535 0532 0533 053 0534 053# 053; 0538 053 053> 053$ 053C 053

U U

053% 053=

U U U U U U

H Opacit) 5009 U seconds U %@tinction 500009 U U ustmg"m3 U U ust mg"Am3 U U H Opacit) 5009 U minutes U ustmg"m3 U U ustmg"Am3 U U emperature U U O@)gen U U Aormalisation ata Pressure U U 1ater Bapour U U

ata Balid Cali!ration in progress Plant Status ead identi-ier 04T cem2000 Reserved -or SI' comms validation 00 T o.*., == T -ail


/%

CODE L

 Model: SC' SmartCem So-t+are I: 0 ;/05> Module: MM050 Memor) Map: Bcem 4000 data  &ocation

escription

050 055 052 053 05 054 05# 05; 058 05 05> 05$

U U U U U U U U U U U U

05C 05 05% 05= 0540 0545 0542 0543 054 0544 054# 054; 0548 054 054> 054$

U U

054C 054 054% 054=

U U

sec @ min ) our da) d sec @ min ) our  da) d

U U U U =lo+ m"s509 U U U U U U U U =lo+ mW3"s509 U U U U

ata Balid Cali!ration in progress Plant ead Status identi-ier 0#T Bcem0500 Reserved -or SI' comms validation 00 T o.*., == T -ail


/(

CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM05#0 Memor) Map: Icem -ile  &ocation 05#0 05#5 05#2 05#3 05# 05#4 data 05## 05#; 05#8 05# 05#> 05#$ 05#C 05# 05#% 05#= 05;0 05;5 05;2 05;3 05; 05;4 05;# 05;; 05;8 05; 05;> 05;$ 05;C 05; 05;% -ail 05;=


escription U U U U U U U U U U U U U U U U

C5 V V C2 V V C3 V V>nalogueinput C V V C4 V V C# V V C; V V C8 V V C5 C2 C3 C C4 C# C; C8

V V V&ogicinputdata V V V V V

ataBalid Cali!ration in progress PlantStatus ead identi-ier 0;T Icem0500 Reserved -or SI' comms validation 00 T o.*., == T

/4


CODE L

 Model: SC' SmartCem So-t+are I: 0 ;/05> Module: MM0580 Memor) Map: vpm data  &ocation

escription

0580 0585 0582 0583 058 0584 058# 058; 0588 058 058> 058$


C5

058C 058 058% 058= 050 055 052 053 05 054 05# 05; 058 05 05> 05$

U U U U U U U U U U U U U U U U

V V Opacit) V V V C5 V C2 V V C3 V @ Minute response V V C V V C4 V C# V V

05C 05 05% 05=

UU U U

C; V V Opacit) V V

V V V

C2 V

C3

V 3min >nal)ser response9 V

C

V V

C4

V V

C#

V V

C;


/,

CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM05>0 Memor) Map: mg"Am3 data  &ocation

escription

U 05>0 C5 U V 05>5 U 05>2 C2 U V 05>3 3min 05> >nal)serUresponse9 C3 U V 05>4 U 05># C U V 05>; U 05>8 C4 U V 05> U 05>> C# 05>$ U V 05>C U C;

05> 05>% 05>= 05$0 05$5 05$2 05$3 05$ 05$4 05$# 05$; 05$8 05$ 05$> 05$$ 05$C 05$ 05$% 05$=


ust

V V V V V

V

V V V V

C5 V

C2 V

C3 V

C

V V

V @ Minute response

V V

C4 V

V

C# V

C;

V V

ust V

V V

OPS. 080

/


CODE L

 Model: SC' SmartCem So-t+are I: 0 ;/05> Module: MM05C0 Memor) Map: mass -lo+:/ *g"r,g"s,g" or onnes")ear data  &ocation

escription

05C0 U C5 05C5 U 05C2 U C2 05C3 U 3min 05C >nal)ser response9 U C3 05C4 U 05C# U C 05C; U 05C8 U C4 05C U 05C> U C# 05C$ 05CC 05C 05C% 05C= 050 055 052 053 05 054 05# 05; 058 05 05> 05$ 05C 05 05% 05=

U U U U U U U U U U U U U U U U U U U U U

C;

V V V V V V V V V V V V V V

ust V V

C5 V

C2 V

C3 V

C

V V

V @ Minute response

V V

C4 V

V

C# V

C;

V V

ust V

V V


/

CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM05C0 Memor) Map: mass -lo+:/ *g"r,g"s,g" or onnes")ear data  &ocation

escription

U 05C0 C5 U V 05C5 U 05C2 C2 U V 05C3 3min 05C >nal)serUresponse9 C3 U V 05C4 U 05C# C U V 05C; U 05C8 C4 U V 05C U 05C> C# 05C$ U V 05CC U C;

05C 05C% 05C= 050 055 052 053 05 054 05# 05; 058 05 05> 05$ 05C 05 05% 05=


ust

V V V V V

V

V V V V

C5 V

C2 V

C3 V

C

V V

V @ Minute response

V V

C4 V

V

C# V

C;

V V

ust V

V V

OPS. 080

//


CODE L

 Model: SC' SmartCem So-t+are I: 0 ;/05> Module: MM05%0 Memor) Map: Oter data  &ocation

escription

05%0 05%5 05%2 05%3 05% 05%4 05%# 05%; 05%8 05% 05%> 05%$


05%C 05% 05%% 05%= 05=0 05=5 05=2 05=3 05= 05=4 05=# 05=; 05=8 05= 05=> 05=$

U U U U U U

emperature degC O@)gen"CO2 dr) H509 Pressure *Pa 1ater Bapour H509 Opacit) H5009 %@tinction 500009 =lo+ m"s509 =lo+ Am"s509 =lo+ m3"s

05=C 05= 05=% 05==

OPS. 080

/+


CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM;%00 Memor) Map: Internal %%ROM  &ocation

escription

;%00 SI' ;%05 ;%02 U ;%03 U ;%0 U ;%04 U ;%0# U ;%0; U ;%08 U location ;%0 ;%0> U location ;%0$ ;%0C U location ;%0

Ao. o- eads connected to

;%0% U location ;%0= ;%50 ;%55 ;%52 ;%53 ;%5 ;%54 ;%5# ;%5; ;%58 ;%5 ;%5> ;%5$ ;%5C ;%5

ead X output -ile U

;%5% ;%5=


eadX5 output -ile U ead X2 output -ile U eadX3output -ile U

Re-erence %%ROM &ocation

+0


CODE L

 Model:SC' smartcem So-t+are I: 0 ;/05> Module: MM;%%0 Memor) Map: Internal %%ROM  &ocation

escription

;%%0 ;%%5 ;%%2 ;%%3 ;%% ;%%4 ;%%# ;%%; ;%%8 ;%% ;%%> ;%%$ ;%%C ;%% ;%%% ;%%= ;%=0 ;%=5 ;%=2 ;%=3 ;%= ;%=4 ;%=# ;%=; ;%=8 ;%= ;%=> ;%=$ ;%=C ;%= ;%=% ;%==

OPS. 080

C.5 de-inition C.2 de-inition C.3 de-inition C. de-inition C.4 de-inition C.# de-inition C.; de-inition

+1


CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM;=00 Memor) Map: Internal %%ROM  &ocation

escription

;=00 ;=05 AO"AO@ -lag 00TAO, 05TAO@9 AOvpm, AOorAO@ mg"m3, mg"Am3  mass emissions ;=02 U AO2 H 509 Yused -or AO@ calculations +en ;=03U AO2 c. not presentV ;=0 Plant status o-- 05Tero, 00Tlive9 vpm, mg"m3, mg"Am3  mass emission outputs ;=04 ;=0# O2"CO2 Aormalisation -lag 00TO2, 05TCO29 ;=0;O2"CO2 dr)"+et -lag 00TRK, 05T1%9 ;=08 U emperature U ;=0 U U ;=0> U O@)gen H509 U Aormalisation ;=0$ U U Standard levels ;=0C U Pressure U ;=0 U ;=0% ;=0= ;=50 U ;=55 U $Ve@tEn ;=52 ;=53 U ;=5 U 5009 ;=54 -lo+ ;=5# ;=5; ;=58 ;=5 ;=5> ;=5$ ;=5C ;=5 ;=5% ;=5=

U 1ater Bapour U 1ater Bapour +et"dr) -lag9 U ust -actor> U UustcalculatedasY>e@tEn7 U ust-actor$ U U Cross Sectional >rea m2 U -orvolumetric

Re-erence %%ROM &ocation 05 T S% %=>'& B>&'%S > PO1%R 'P9


+%


CODE L

 Model: SC' SmartCem So-t+are I: 0 ;/05> Module: MM;=20 Memor) Map: Internal %%ROM  &ocation

escription

;=20 ;=25 ;=22 ;=23 ;=2 ;=24 ;=2# ;=2; ;=28 ;=2 ;=2> ;=2$


ivisor

V V Mass -lo+ c5 T mg"m3  vol. -lo+  MultiplierV ///////// V ivisor ivisor V VMass -lo+ c2 Multiplier V V ivisor V V Mass -lo+ c3 Multiplier V V

;=2C ;=2 ;=2% ;=2= ;=30 ;=35 ;=32 ;=33 ;=3 ;=34 ;=3# ;=3; ;=38

U U U U U U U U U U U U U

ivisor

V VMass -lo+ c Multiplier V V ivisor V V Mass -lo+ c4 Multiplier V V ivisor V VMass -lo+ c# Multiplier V V ivisor V

;=3 U VMass-lo+ c; ;=3> U Multiplier V ;=3$ U V ;=3C U ivisor V ;=3 U VMass-lo+ c8 ;=3% U Multiplier V ;=3= U V


+(

CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM;=0 Memor) Map: Internal %%ROM :/ O"P parameters  &ocation ;=0 ;=5 ;=2 ;=3 ;= ;=4 ;=# ;=; ;=8 ;= ;=> ;=$ ;=C ;= ;=% ;== ;=40 ;=45 ;=42 ;=43 ;=4 ;=44 ;=4# ;=4; ;=48 U 3mins ;=4 ;=4> ;=4$ ;=4C ;=4

escription >veragingrateX0 >veragingrateX5 >veragingrateX2 >veragingrateX3 >veragingrateX >veragingrateX4 >veragingrateX# >veragingrateX; >veragingrateX8 >veragingrateX >veragingrateX> >veragingrateX$ >veragingrateXC >veragingrateX >veragingrateX% >veragingrateX= >veragingrateX50 >veragingrateX55 >veragingrateX52 >veragingrateX53 >veragingrateX5 >veragingrateX54 >veragingrateX5# >veragingrateX5; ave update counter #8#  2#2.5ms T 5;.828s9 appro@ U

;=4% ;=4=


+4


CODE L

 Model: SC' SmartCem So-t+are I: 0 ;/05> Module: MM;=#0 Memor) Map: Internal %%ROM :/ >C Cali!ration ata  &ocation

escription

;=#0 ;=#5 ;=#2 ;=#3 ;=# ;=#4 ;=## ;=#; ;=#8 ;=# ;=#> ;=#$


>C span U U C.5 >C ero U U >C span U UC.2 >C ero U U >C span U U C.3 >C ero U U

;=#C ;=# ;=#% ;=#= ;=;0 ;=;5 ;=;2 ;=;3 ;=; ;=;4 ;=;# ;=;; ;=;8 ;=; ;=;> ;=;$

U U U U U U U U U U U U U U U U

>C span U UC. >C ero U U >C span U U C.4 >C ero U U >C span U UC.# >C ero U U >C span U U C.; >C ero U U

;=;C ;=; ;=;% ;=;=

UU U U

>C span UC.8U >C ero U U


+,

CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM;=80 Memor) Map: Internal %%ROM :/  &ocation ;=80 ;=85 ;=82 ;=83 ;=8 ;=84 ;=8# ;=8; ;=88 ;=8 ;=8> ;=8$ ;=8C ;=8 ;=8% ;=8= ;=0 ;=5 ;=2 ;=3 ;= ;=4 ;=# ;=; ;=8 ;= ;=> ;=$ ;=C ;= ;=% ;==


escription U U

U U U U U U

U U U U

U U U U U U

U U

>!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 0"m> 00T0m> 05Tm>9 U ata invalid U 00Tero 05T=.S. 02Told 03TMeas >veraging value U Span U O"P5 U ero U U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 >veraging value U irection U > larm 5 &evel U U Source 00T5!)te9 U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 0"m> 00T0m> 05Tm>9 U ata invalid U 00Tero 05T=.S. 02Told 03TMeas >veraging value U Span U O"P2 U ero U U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 >veraging value U irection U > larm 2 &evel U U Source 00T5!)te9

U

+


CODE L

 Model: SC' SmartCem So-t+are I: 0; /05> Module: MM;=>0 Memor) Map: Internal %%ROM :/  &ocation ;=>0 ;=>5 ;=>2 ;=>3 ;=> ;=>4 ;=># ;=>; ;=>8 ;=> ;=>> ;=>$ ;=>C ;=> ;=>% ;=>= ;=$0 ;=$5 ;=$2 ;=$3 ;=$ ;=$4 ;=$# ;=$; ;=$8 ;=$ ;=$> ;=$$ ;=$C ;=$ ;=$% ;=$=

OPS. 080

escription U U

U U U U U U

U U U U

U U U U U U

U U

>!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 0"m> 00T0m> 05Tm>9 U ata invalid U 00Tero 05T=.S. 02Told 03TMeas >veraging value U Span U O"P3 U ero U U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 >veraging value U irection U >larm 3 &evel U U Source 00T5!)te9 U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 0"m> 00T0m> 05Tm>9 U ata invalid U 00Tero 05T=.S. 02Told 03TMeas >veraging value U Span U O"P U ero U U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 >veraging value U irection &evel

U >larm  U U Source 00T5!)te9 U

+


CODEL

 Model: SC' SmartCem So-t+are I: 0;/05> Module: MM;=C0 Memor) Map: Internal %%ROM :/  &ocation ;=C0 ;=C5 ;=C2 ;=C3 ;=C ;=C4 ;=C# ;=C; ;=C8 ;=C ;=C> ;=C$ ;=CC ;=C ;=C% ;=C= ;=0 ;=5 ;=2 ;=3 ;= ;=4 ;=# ;=; ;=8 ;= ;=> ;=$ ;=C ;= ;=% ;==


escription U U

U U U U U U

U U U U

U U U U U U

U U

>!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 0"m> 00T0m> 05Tm>9 U ata invalid U 00Tero 05T=.S. 02Told 03TMeas >veraging value U Span U O"P4 U ero U U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 >veraging value U irection U > larm 4 &evel

U U Source 00T5!)te9 U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 0"m> 00T0m> 05Tm>9 U ata invalid U 00Tero 05T=.S. 02Told 03TMeas >veraging value U Span U O"P# U ero U U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 >veraging value U irection U > larm # &evel U U Source 00T5!)te9

U

+/


CODE L

 Model: SC' SmartCem So-t+are I: 0; /05> Module: MM;=%0 Memor) Map: Internal %%ROM :/  &ocation ;=%0 ;=%5 ;=%2 ;=%3 ;=% ;=%4 ;=%# ;=%; ;=%8 ;=% ;=%> ;=%$ ;=%C ;=% ;=%% ;=%= ;==0 ;==5 ;==2 ;==3 ;== ;==4 ;==# ;==; ;==8 ;== ;==> ;==$ ;==C ;== ;==% ;===

OPS. 080

escription U U

U U U U U U

U U U U

U U U U U U

U U

>!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 0"m> 00T0m> 05Tm>9 U ata invalid U 00Tero 05T=.S. 02Told 03TMeas >veraging value U Span U O"P; U ero U U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 >veraging value U irection U > larm ; &evel U U Source 00T5!)te9 U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 0"m> 00T0m> 05Tm>9 U ata invalid U 00Tero 05T=.S. 02Told 03TMeas >veraging value U Span U O"P8 U ero U U >!solute data loc. U 0500TAO addr 05 U 0520TAO addr 02 >veraging value U irection &evel

U >larm 8 U U Source 00T5!)te9 U

++


CODEL

ist of Fi*ures =igure5:)picalSmartC%MS)stem>rrangement

2

=igure2:6/C%M000>nal)ser+itEin/situEPro!e



=igure3:StandardSuppliedItems andimensions

53

=igureOptional : 1eaterCover

5

=igure4:>dditionalMaterialstoConsider

5#

=igure#:Pre-erredransceiverPosition

25

=igure;>ngled : Pro!eInstallation

25

=igure8:Rectangularucts/ >ccepta!lePosition

22

=igure:Spacing=romOter>nal)sers

22

=igure50:StandardSiteMounting=lange

2

=igure 55 : )pical Stu! Pipe >rrangement -or Concrete"$ric* Stac*s =igure 52 $eam : &i-ting Point

24 2;

=igure53:Positiono-PressureSensor 6C' =igure : 5

28 2

=igure54:6C'BalvesPipe+or*>rrangement

30

=igure5# Connection : Scedule

33

=igure5; : Mains Po+er Isolator S+itc Connections

3

=igure58:Ca!leConnectionsinte?unction$o@ =igure Ca!le 5 : 6land

34 34

=igure20:6asControl'nitConnection$loc*

3#

=igure25:>ddressS+itcinStationControl'nit

3#

=igure22:estingSpan'sing>udit6ases

38

=igure23Initial : SmartCOMScreen

5

=igure 2 SC' : Read / Screen =igure24 >lignment : >dLusters

2 


100

5.1 CEMS - Manual - Forbes Marshal

Recommend Documents