5 PRINCIPLES
TRIDENT AUTO INDUSTRIES
TAI - PQ
CONTROL NO. -
Issued By-
FOR PROBLEM SOLVING WORKSHEET !R"B8EM STATEMENT
Symptom, content o W!o,W!"t,W!en,W!e#e. comp$"%nt #e&'ency( W!y, Ho), Ho) m"ny.
PROBLEM DEFINITION
1-B
PART NO :PART NAME :C"88"R C"M! MODEL :SUPPLIER :Ce Au +,dus(+es PROBLEM :I.D I.D */S */S +, &a( &a( &) &) s+, s+, a( )+ )+ Iu) +% "? HOW MANY :WHERE :-
Nae
12/4/2015
Ra6a S+,%
Aad S+,%
!(e)a(ed By
RE!"RT T" BE MADE T"
A!!R"#ED A!!R"#ED B$
A!!R"#ED A!!R"#ED B$
Nae
#+as
P"#t c!ec* #e+'$t+, "cto# "n"$y+%+, &'"$%ty con%t%on o c'##ent p"#t p#oce++
PROBLEM DEFINITION(GRASPING THE FACTS)
5) IDENTIFY ACTUAL CAUSE IN THE PROCESS FLOW CHART
DES!ATCHED DES!ATCHED T" IND". IDENTIF$ THE !R" B8EM 8"T.
SHOW IN THE PROCESS FLOW CHART WHERE THE PROBLEM ACTUALLY HAPPENED ! HOW IT BYPASSED THE EXISTING CHEC"ING PARAMETERS PARAMETERS
9/:/2015
8"T QT$
;000
DES!ATCH T" *NIT 5
;000
REC#ING AT *NIT 5
;000
2)EXTERNAL OVERVIEW OF THE SITUATION 8"T QT$ ;000
!8ACE
@TAB8E 1. !8ACE 8"T QT$ SEG QT$ REJ QT$
Gu(a,
C%e& e ed By
1)WRITE HERE THE DESPATCH DETAIL OF THE PROBLEM LOT
Dae
11 IND"-A*T"
INDO
A!!R"#ED A!!R"#ED B$
MR.RAJAT SINGH
Dae
I.D */S +, &a( &) s+, a( )+3Fa,e se
1-A
Dae
;000
;000
SEG QT$ ;000
REJ QT$ 11
S!EC
"BSD
RES*8T
12.2±0.2
11.2
NG
IDENTIFICATI"N
RED MAR?ED
0)SHOW ANALYSIS OF THE NG PART STAT*S #e(++&a+, NG !a(s
11 NG
COMPARE SPEC VS ACTUAL ! FINAL RESULT RESULT
WRITE QTY: O":
5:4:
NG:
11
!ARAMETER I.D
;)CONFIRM THRU SIMULATION TRIAL FOR THE OUTFLOW CAUSE #)THE PROBLEM WHICH HAS OCCURRED $CAN IT OCCUR IN ANY OTHER COLLAR COMP
IDENTIFY ROOT CAUSE ( QUESTION AND ANSWER ) F%&' F*+&, C*.%/
2-B
IDENTIFY ROOT CAUSE
2-A WHY 1
WHY 2
WHY 0
WHY #
Question and answer analysis problem and occurrence process duplication test
WHY 5
R/M as */S OCCURRENCE
RM . US
US './%.3 '4-6
8*87,9 6%&, ,&/ /%.,
RM ,&/ ,68/
R/M , +,s)e&ed
C%e&+, )e(s, , (a+,ed OUTFLOW
*/S ae(+a +>-u) +%
0-A
CORRECTIVE COUNTERMEASURE (S)
# -A
Content of c/m prediction of effects, potential problem analysis.
OCCURANCE COUNTERMEASURE +% RM su)) su))+e( +e( )( )(e e d+s&uss d+s&ussed ed <( <( +,s(u +,s(u&+ &+, , d+sa d+saye yed d ( 100 100 R/M &%e&+ &%e&+, ,
R6
T9/ D./
S/./
AAD AAD SINGH SINGH
11/:/20 1/:/2015 15
".?
C"NFIRM C"*NTERMEAS*RE@S A&ua ee&s
5-A
N" F*RTHER "CC*RRENCES T9/ D./
!QCT *!DATI"N as 100 +,s)e&+, as e as a(+, a u( e,d )(+( d+s)a&%. !FMEA *!DATI"N
F( a,e Fa,e I.D +s &,(ed -0.1 u/s
AAD SINGH
11/:/2015
11/:/2015
?A?"T"RA SHEET *!D ATI"N ATI"N
100 a,e +,s)e&+, +% s,a) aue as e as a(+, a u( e,d )(+( d+s)a&%. F-u) Dae
H"RI"NTA8 DE!8"$MENT
