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Proposal for Sugar Project by House of Dawda
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Table of Content
................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... .................... ......... Executive Summary ...................... 1.
2.
3.
4.
Plantation Development ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ................ ..... 1.1.
Overview ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ..................... ..........
1.2.
Development Strategy ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...........
1.3.
Cost and Revenues......................... Revenues.................................. ................... ..................... ...................... ...................... ...................... ...................... ...................... ................. ......
1.4.
Community Community Development Development Initiative.. Initiative...... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....
Sugar Mill ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... .................. ....... 1.1
Design................... Design............................ ................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...........
1.2
Sugar Process........... Process............... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ...
1.3
Major Plant Plant Equipm Equipment ent & Technolo Technological gical Options Options ........ ........... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....
1.4
Performance Performance Parameters of Sugar Mill...... Mill.......... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....
1.5
Cost ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ................... ........
Cogeneration Power Plant ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ........... 2.1
Design................... Design............................ ................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...........
2.2
Cost ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ................... ........
Distillery ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... .................... ......... 4.1
Design................... Design............................ ................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...........
4.2 Cost ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ................... ........ Master your semester with Scribd Read Free Foron 30 Days Sign up to...................... vote this title 5. Indicative Financials and Deal Structure........... Structure ...................... ...................... ...................... ...................... ...................... ...................... ........... & The New York Times Useful Not useful 5.1 Project Cost.......... Cost............. ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ... Cancel anytime.
Special offer for students: Only $4.99/month. 5.2 Means of Finance....... Finance........... ........ ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ....
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Table of Content
................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... .................... ......... Executive Summary ...................... 1.
2.
3.
4.
Plantation Development ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ................ ..... 1.1.
Overview ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ..................... ..........
1.2.
Development Strategy ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...........
1.3.
Cost and Revenues......................... Revenues.................................. ................... ..................... ...................... ...................... ...................... ...................... ...................... ................. ......
1.4.
Community Community Development Development Initiative.. Initiative...... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....
Sugar Mill ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... .................. ....... 1.1
Design................... Design............................ ................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...........
1.2
Sugar Process........... Process............... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ...
1.3
Major Plant Plant Equipm Equipment ent & Technolo Technological gical Options Options ........ ........... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....
1.4
Performance Performance Parameters of Sugar Mill...... Mill.......... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....
1.5
Cost ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ................... ........
Cogeneration Power Plant ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ........... 2.1
Design................... Design............................ ................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...........
2.2
Cost ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ................... ........
Distillery ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... .................... ......... 4.1
Design................... Design............................ ................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...........
4.2 Cost ...................... ................................. ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ................... ........ Master your semester with Scribd Read Free Foron 30 Days Sign up to...................... vote this title 5. Indicative Financials and Deal Structure........... Structure ...................... ...................... ...................... ...................... ...................... ...................... ........... & The New York Times Useful Not useful 5.1 Project Cost.......... Cost............. ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ... Cancel anytime.
Special offer for students: Only $4.99/month. 5.2 Means of Finance....... Finance........... ........ ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ........ ....... ....... ....
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Executive Summary
The House of Dawda plans to develop up to 12,000 hectares of fertile land in Uganda, whi
suitable for sugar cane cultivation as well as other crops. The client wishes to establish a s
cane plantation, sugar mill, power plant and distillery in order to optimize land us
Currently, the land is under thick bush and the planned project includes clearing the entire
area and raising the sugarcane and an inter-crop to achieve stable yields at the end of t
years. Construction of the mill, power plant and distillery will start in parallel and commissioning is to coincide with the plantation plantation achieving a stable stable output.
Proposes to carry out a detailed feasibility study to assess the various various aspects of the e
project and prepare detailed implementation plans for the plantation, mill, distillery and po plant.
Based on on an initial initial understand understanding, ing, the entire entire plantation plantation develop development ment should should be done
phases phases - 100 to 125 125 Ha (Phase (Phase 1), 1), 1000 Ha (Phase (Phase 2) and 8000 8000 Ha (Phase (Phase 3) to grad grad increase the cultivated area and develop seeding capacities. Corresponding to the availabilit availabilityy a 2500 TCD, 45 ICUMSA ICUMSA sugar mill mill which shall shall be expandable expandable to 4000 TCD
MW power plant plant and a 40 klpd distillery should be installed. The production of sugar and and o
resulting by-products align with the Client’s booming FMCG business and the consequen
house requirement of 55,000 T per annum of 45 ICUMSA sugar. Uganda is power deficit an
renewable power from the proposed power plant presents an opportunity to improve
power situation. The project is planned to have positive social, cultural and economic impa
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entire project is expected to cost USD 125 MN in the base case and is expected t Special offer forThe students: Only $4.99/month.
financed at a debt equity ratio of 3:1. As land would be contributed in the form of equity
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1. Plantation Development
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Overview
The sugar cane plantation is one of the key parts of the entire project and one on which success of the entire project hinges. Sugar cane is a complex crop exhibiting intricate p
in terms of yield, quality, maturity time, disease resistance and water requirement. Being a
tropical crop that undergoes vegetative propagation, the plantation performance wi
dependent on temperatures, rainfall, weather cyclicality and soil type. Sugar cane perf
best when there is no water logging and the local weather has a distinct winter season a time of harvesting.
Each hectare of plantation requires 6-7 tonnes of seed. The sugar cane seed is a small pie stem taken from an 8-10 month old sugar cane plant. The entire 8000 hectare land area hence require around 48,000 tonnes of seed. At full scale, the plantation will have a work
of up to 20,000 workers and large inventory of farm equipment. Clearing the land initially preparing it for farming would require significant effort and would take around a year to
depending on the resources mobilized. The plantation will have to be structured and plann
such a way that the right ratoon You're mix is Reading availablea Preview when the mill, power plant and dist
become operational. The entire plantation will take around three years to develop and mat Unlock full access with a free trial.
The plantation strategy that is developed should include the following aspects: Download With Free Trial The capital requirement for the plantation activity should be minimized.
If possible, there should be a source of cash flows in the interim period while the lan cleared and the plantation is being developed.
The timing of the first harvest from the fully developed plantation should coincide Master your semester with Scribd Read Free Foron 30this Days Sign up to vote title commercial operations date of the mill. & The NewTheYork Times Useful Not useful varieties chosen must be optimized from the maturity, cane yield, sugar yield
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disease resistance perspectives.
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1.1.Development Strategy Sheet Music
WE proposes to develop the entire plantation in phases and build up capacities in such a that each of the critical issues is addressed.
The phased approach would minimize the upfront requirement of capital and also enabl
interim cash flow by utilizing the cleared land for alternate crops e.g. potatoes, sunflower and for inter-cropping.
Inter-cropping basically involves simultaneous plantation of another crop along with s
cane. The inter-crop is usually smaller in height and is either capable of fixing nitrogen in
soil or at least is less nitrogen intensive, thus complementing a nitrogen intensive crop
sugar cane. The distance between two rows of sugar cane is ideally around 4 feet and
intermediate space can be used for the development of the inter-crop. There are various i
cropping options for sugar cane which include wheat, soyabean, lentils, potato, maize
other vegetable crops. There may also be more exotic high value crops (such as med herbs), which would be identified and assessed in the feasibility stage. You're Reading a Preview Unlock full access with a free trial.
The complete plantation would require about 48000 tonnes of seed (6 tonnes / hectar
would be logistically difficult to import / source this quantum Download With Free Trial of seeds from external sou Each hectare of 8-10 month old sugar cane can provide seeds for another 10 hectares of l
In the phased implementation approach, with an expansion factor of 8-10x, the e plantation can be initiated by sourcing a manageable 750 tonnes of seed.
Master your semester with Scribd Free For 30this Days Sign up to to vote on title WE antici The mill, power plant and distillery would need about Read 2 years implement. & The New York Times Useful Not useful commencement of construction of these at the end of the first year. In the three-p Special offer for students: Only $4.99/month.
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development, it would take approximately three years to produce the first full yie
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Phase 1: In phase 1 around 100-125 hectares of land will be cleared and the sugar cane
Sheet Music
planted. The seed for this phase (around 600 – 750 tonnes) would be either procured loc
imported based on optimum variety suitable for the site, the quarantine/import restrict
and cost considerations. The clearing and planting in the 100-125 hectares would be don
soon as the Client gives a go ahead for the project and makes the land available. The right i
crop based on the local climatic conditions, soil type, maturity period and market rates w
also be planted along with the sugar cane to establish cash flows and recoup some of investment.
Once financial closure is achieved (in about 4-5 months), another 900 hectares of land req
for plantation in phase 2, would be cleared. Alternate crops of shorter maturity cycle wou planted as and when the land becomes available for agriculture.
This phase shall also include standardization of agronomic practices, man power training computerization of the cane management system.
Phase 2: Phase 2 would involve sugarcane plantation on 1000 hectares (including the You're Reading a Preview planted in phase 1). The sugarcane harvested from phase 1 would be used for seeding in p Unlock full access with a free trial.
2. The inter-cropping strategy explained in phase 1 would be replicated in phase 2.
Download With Free Trial In this phase the remaining 7000 hectares of land would be cleared. Alternate cropping stra
for this additional land would be followed. Phase 3: In phase 3, sugar cane would be planted on the 8000 hectares using the seed
Master your semester with Scribd phase 2. Inter-cropping would be carried out. At the end this phase the Read Free For 30this Days Signof up to vote on titleentire planta would York be developed and the first full crop would be ready harvesting. & The New Times Useful for Not useful Special offer for students: Only $4.99/month.
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The following is the cultivation plan for the plantation:
Sheet Music x 0 1 8
r Y 1
r Y 1
r Y 1
x 0 1 8
8000 Ha
1000 Ha
100-125 Ha
1.2.Cost and Revenues
The plantation economics in the development phase revolve around the choice and realiza You're Reading a feasibility Preview of each option, the comme from the inter-crop. Apart from the agro-climatic access with a freewill trial.affect the cash flows from the viability of the crop and its demandUnlock in thefulllocal scenario
A rough estimate of the revenues from inter-cropping is USD 2500/Ha/year. This w Download Free Trial verified and pinpointed more accurately in theWith feasibility study. Land clearing and development will cost approximately USD 1000/Ha. Land development
include leveling, fencing and construction of preliminary irrigation infrastructure. A sui
gradient semester is required to facilitate drainage and irrigation. Master your withland Scribd Read Free Foron 30this Days Sign up to vote title The cost of planting cane is expected to be around USD Cane cost incl & The New York Times Useful Not planting useful 1150/Ha. Cancel anytime.
of seeds, fertilizer, manpower, electricity and other expenses in raising the crop. Special offer forcost students: Only $4.99/month.
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An indicative financial estimate of the plantation is shown below. These figures are prelim
Sheet Music
and more accurate figures will be developed post assessment of the site and local condition
Phase 1 - 125 Ha
Phase 2 - 1000 Ha
Phase 3 - 80
$ 1.0 Mn
$ 7.0 Mn
-
$ 0.14 Mn
$ 1.15 Mn
$9.2 Mn
$ 0.5 Mn
$ 4.1 Mn
$ 9.2 M
You're Reading a Preview $ 0.1 Mn $ 0.8 Mn
$ 7.5 M
Clearing Cost @ $1000/Ha (includes clearing of land required in next phase) Cane Plantation Cost @ $1150/Ha Intercrop Plantation Cost @ $1150/Ha Equipment Cost (Tractors, Ploughs, Harrows,
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Total Cost*
$1.8 Mn
$13.0 Mn
$25.9 M
$1.0 Mn
$8.5 Mn
$20.0 M
Inter-crop Revenues
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*Not including cost of land
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1.3.Community Development Initiative
Sustainable community development is a concept that has to be deeply ingrained with entire project plan and in its entirety should depict a pathway to greater societal developm This project will generate substantial local employment, and therefore needs to cater to needs of the community that will form around it. Specifically, health and education ser need to be available and accessible to all, and proper training facilities to prepare the power are essential.
The project envisages setting up a world class agricultural research institute aimed at i mpro and inculcating strong agricultural practices among the local farmers. It will also aim to dev a knowledge base that incorporates local experiences and cropping patterns. The institute be home to agricultural scholars who will develop and integrate the implementation of effi agricultural practices in the plantation that is to be developed.
A hospital that offers quality healthcare and a school shall also be set up as part of community development initiative to strengthen the community participation.
A green buffer zone of around 2 km width around the project area will be proposed to miti You're Reading a Preview any of the negative impacts by the project on the bio-diversity. The expected area o Unlock full access80 with- a100 free sq trial. recommended green buffer zone will be around km.
These initiatives will be designed and the associated costs would be estimated in the feasib Download With Free Trial study.
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2. Sugar Mill
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1.1 Design
Based on the sugarcane availability the sugar plant should be designed for a capacity of TCD1 expandable to 4000 TCD. It will have appropriate equipment for cane handling, extraction, boiling house, centrifugals and bagging house with the best technologies equipment available in the world.
The sugar mill shall produce refined 45 ICUMSA sugar and will consist of special me clarifiers, pans and centrifuges to get the desired purity.
The following table shows the sugar mill operation under various scenarios of cane availabi Area of Plantaion (Ha) 8000
Cane Yield (T Per Ha) 80
Cane Available (Tonnes) 640000
TCD 2500
Operation Days 270
9000
90
810000
3000
270
10000
100
1000000
3500
270
11000
100
1100000
4000
270
12000
100
Unlock full access with a free trial. 300 1200000 4000
You're Reading a Preview
Download With Free Trial A 2500 TCD mill can achieve a crushing of 3000 TCD if operated and maintained as per norm Thus a 2500 TCD mill is sufficient crush the yield from the captive plantation and the yield f out croppers (out croppers farm 1000 Ha). Once the out cropping exceeds 1000 Ha, the mil shall be expanded to 4000 TCD.
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Special offer forHarvested students: Only $4.99/month. sugar cane from the fields is piled, picked up, tied, and transported to th
factory by trucks. In the plant, a cane carrier carries the cane to the preparatory devices su
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taken for re-processing, whereas the left out mud or filter cake is sent out and is utilize manure for fields. The clear juice contains around 70% water. This water is evaporated series of vessels called Evaporator bodies. The concentrated juice coming out of the last evaporator is known as syrup which has around 55-60 Brix 2. This syrup is bleached once by passing SO 2 gas in the syrup sulphitor.
The sulphited syrup is drawn to vacuum pans for further concentration and crystallization mixture of sugar crystals and mother liquor, massecuite 3, is dropped into crystallizers massecuite from crystallizers is taken to a centrifuge for separation of sugar cryst mother liquor. The mother liquor is again taken to the pan for re-boiling of second and (low-grade) massecuite. The Molasses separated from the last massecuite is known as Molasses, which is weighed and stored. This molasses is used in the distillation proces generation of alcohol. Sugar obtained from first grade massecuite is dried through hot and air blowers over the hopper. Grading of sugar is done through a grader and then it is bag weighed and stored. The following figure outlines the sugar process:
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1.3 Major Plant Equipment & Technological Options Sheet Music
Cane Handling Cane Unloading: Cane is unloaded on the conveyor from the truck using a crane. Cane Conveyor: Unloaded cane is passed on the conveyor to the kicker.
Cane Kicker: This device helps the cane to flow smoothly on the conveyor by reducing the ca
size. Cane Levelers: It is used to cut the cane to a uniform level. This process makes the cane
preparation relatively easy. Cane Preparation Fiberizor: Cane is hammered to prepare it in the fibre form by disintegration of the cane so
facilitate efficient extraction of juice by the mills. There are 2 options available for Fiberizor Inline Shredder and Conventional Fiberizor. The following is the comparison between two possible options that exist: You're Reading a Preview Unlock full access with a free trial.
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Mill Tandem: This is the combination of sets of rollers provided to extract juice from the fib
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cane. Mills use a 3 roller set or a 2 roller (Mill Max) set or a combination of both fo process. The following is a comparison between the two:
Based on the above advantages, it is proposed to have a Mill Max in the primary and secon rd mills since its performance is the best in primary You're Readingextraction, a Preview and 3 roller mills for the 3 mill positions. Unlock full access with a free trial.
Juice Heaters: These are used to raise the temperature of juice to make it more suitabl
addition of lime and sulphur-dioxide for better The following is a comp Download Withclarification. Free Trial between two possible options:
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Clarification: Clarification is the process of removing impurities from the juice minimizing the loss o
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sucrose from it. The following is a comparison between two options:
Based on the above advantages, SRI Clarifier is proposed in the process.
Evaporation: It is the process of removing water from the juice and concentrating it. Cla
juice contains around 85% of the water. It is concentrated in a series of evaporators to con it to syrup with 35% water. Quintuple effect with Flash recovery leads to significant reducti the steam consumption and hence it is proposed in the process. You're Reading a Preview
Pan Boiling: In this process, thick juice goes to the vacuum pans where it is evaporated to su
saturation. When the predetermined degree of super-saturation is reached, seeding takes p Unlock full access with a free trial. and the crystals are grown to the required size. Download With Free Trial
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Other Equipment
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Mill Drives: Drives are needed to run the mill tandem. Traditionally steam turbines are used to driv
heavy equipment but the steam used for this process can be used to produce power in the cogener
plant. Modern mills utilize electricity powered drives to run the tandem. The electricity drives are o types: AC drives and DC drives. The following is a comparison between all three options:
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1.4 Performance Parameters of Sugar Mill
Parameter
Preparatory Index (PI)
Reduced Mill Extraction (RME)
Moisture % Bagasse
Effective Evaporation
Reduced Boiling House Recovery(RBHR)
Performance Min 90%
It is the measure of the effectivene cane preparatory equipment like ki leveler and shredder
Min 96%(with 250% imbibitions)
It is the measure of effectiveness o tandem using a particular me (different methods are used calculating this)
It is the indication of moisture in bagasse. Cogeneration plants Max 50% designed for 50%. Any reduction in significantly increases boiler efficien You're Reading a Preview It is the measure of effectivenes Around 80%with a free trial. Unlock full access evaporators
Download With FreeItTrial is the measure of effectivenes Min 90% complete boiling house (% extracti sugar available in mixed cane juice)
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Pol % Filtercake
Remarks
Max 1.5%
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It is the measure of effectivenes vacuum filter (sucrose content lost
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1.5 Cost Sheet Music
The following is an estimated cost of a 2500 TCD mill expandable to 4000 TCD: S.No
Description
Price (Mn USD)
Price for machinery and equipment for 1
juice extraction plant with in-line shredder juice installation and 4 Nos 36"X78" size millmax tandem
12.4
Price for machinery and equipment for 2
Boiling House suitable for 2500 TCD Sugar plant
17.4
Price for machinery and equipment for 3
4
Centrifugal Station suitable for 2500 TCD Sugar plant
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2.5
Civil Costs
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3.7
Total
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3. Cogeneration Power Plant
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2.1 Design
The power plant design is based on the rankine cycle efficiency, cost considerations, metall operability, maintenance and specifications of similar bagasse based power plants. The following is a representation of the proposed cogeneration scheme:
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Based on the information available, WE recommends a cogeneration plant of 18 MW cap
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for the project. The following table shows the capacity utilization (operating days) and output of the power plant in exportable units as the plantation and crushing capacity scale Area of Plantation (Ha) 8000
Cane Yield(Per Ha) 80
Bagasse(TPD) 750
Operation Days 270
No. of Units(Mn) Exportable 61.72
TCD 2500
9000
90
3000
900
280
74.87
10000
100
3500
1050
310
88.54
11000
100
4000
1200
330
100
12000
100
4000
1200
330
110
In Our’s opinion, the following are indicative specifications of the 18 MW power plant.
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have uninterrupted supply of fuel. During off season, the stored bagasse will be used Special offer forto students: Only $4.99/month. power generation.
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water treatment plant along with RO and DM plants will have to be provided with suitable
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water storage tanks to meet boiler water specifications and make up water requirements. Systems like fuel handling, ash handling, switch yard, instrumentation air, control instrumentation will be designed based on the layout. It is also proposed to have a DCS
data gathering and monitoring station, which will integrate the signals from boiler PLC, TG
and the signals from the BOP consisting of cooling tower fans, cooling water pumps, DM p
water treatment plant and electrical system, so that the plant functioning can be monit from the DCS panel.
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2.2 Cost
The following is an estimate of the cost of an 18 MW power plant: S.No
Description
Cost (Mn USD)
1
Boiler
9.0
2
Turbo Generator
6.1
3
Fuel & ash handling system Dense phase ash handling system VFD Main Cooling tower, CW Pumps & Valves EOT crane Switchyard Transformers LT panels - MCC& PCC You're Reading a Preview HT Panels-MCC&PCC LT Package including lighting and Unlock fullearthing access with a free trial. LT contract & Busduct Cables Download With Free Trial Civil works& Chimney
4 5 6 7 8 9 10 11 12 13 14 15
1.1 0.3 0.8 0.1 0.4 0.7 0.4 0.4 0.4 0.6 0.5 3.0
16
Distributed Control System, BOP-Instrumentation 0.9 17 Piping & tanks 0.7 18 Water treatment plant 0.5 19 compressed air system 0.1 Read Free Foron 30this Days Sign up to vote title 20 Ventillation system 0.1 Useful Not useful Cancel anytime. 21 Air conditioning 0.0 Special offer for students: Only $4.99/month. system 22 Fire fighting system 02
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4. Distillery
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4.1 Design The following is the layout and process flow of a typical distillery:
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Molasses is stored in bulk storage and dry storage tanks of suitable capacity. The flow ra
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Distillation: Multi-pressure vacuum distillation is used because of many inherent advantages with technology. Primary column is of grid tray construction and the other columns are of sup ‘bubble cap’ construction (bubble cap gives good tray efficiencies at different conditions these are connected and operated using PLC.
Effluent Treatment: Effluent generated is around 400Cu.m/day with BOD of 65,000 mg/l and COD of 1, 20,000 m
This High BOD/COD Spent-Wash that is the effluent of the distillery is treated aerobically closed digester and generated methane is captured in a controlled manner. The met captured is combusted in a boiler for steam generation and further to generate power thro a turbo-generator (used in the cogeneration boiler). It is proposed to put up a distillery of capacity 40,000 litres per day with 96% v/v Rectified
as the main output. Molasses from the sugar mill is used as the raw material for this proces
The following table shows the capacity utilization of the distillery as the plantation and crus capacity scale up: You're Reading a Preview
Area of Plantaion(Ha) 8000
Cane Yield(Per Ha) 80
TCD 2500
9000
90
10000
Molasses Pertrial. Unlock full access with a free Day (Tonnes) 100
Alcohol (KLPD) 30
Operation Days 270
3000
120
36
270
100
3500
140
40
284
11000
100
4000
160
40
324
12000
100
4000
160
40
340
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4.2 Cost The following is a cost estimate of a 40 klpd distillery: S.No
Description
1
Continuous Fermentation
2
Multi-pressure Vacuum Distillation
Cost (Mn USD) 1.1
1.3 3
Utilities items like Cooling Towers, and Instrument Air compressor / Tubing, insulation ,painting
4
Erection & Commissioning
5
Pumps electrical instrumentation storagea section You're of Reading Preview
0.2 0.3
0.2
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6 7
Water Treatment Plant Molasses Bulk storage
8
Storage section for alcohol along with receivers
9
MS Structure for Fermentation, Distillation, alcohol storage section
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0.1 0.7 0.2
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5 Indicative Financials and Deal Structure
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Project Cost
The total project cost has been estimated including revenue and cost of the alternate / i
crop and without including the same. The Project entailing plantation on 8,000 Ha, 2500
Sugar Mill, 18 MW Co-gen Power Plant and 40 KLPD Distillery in both the scenarios is as foll Item
Without inter-crop
With inter crop (USD
(USD MN)
MN)
Land*
25.0
25.0
Plantation
27.5
11.5
Sugar Mill
36.0
36.0
Cogen Plant
28.8
28.8
Distillery Total
7.2 7.2 You're Reading a Preview 124.5 109.0
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Although WE plans to enable interim cash flows by following the alternate / inter-crop stra
the same has not been assumed in the base case as a conservative estimate. Any cash flow generated from the alternate / inter-crop would be ploughed back in to the project and wo Read Free Foron 30this Days Sign up to vote title reduce the project cost.
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The yearly phasing of the project cost for the base case is shown below USD MN
Jan-Dec-11
Jan-Dec-12
Jan-Dec-13
Total
Land Acquisition
25.0
-
-
25.0
Plantation Project Cost
1.5
9.0
17.0
27.5
Sugar Mill Project Cost
-
18.0
18.0
36.0
Power Plant Project Cost
-
14.4
14.4
28.8
Distillery Project Cost
-
3.6
3.6
7.2
26.5
45.0
53.0
124.5
Project Cost
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5.1 Means of Finance
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The Project expected to be funded in the debt equity ratio of 75:25. With 75:25 debt e ratio, the funding requirements of the Project is as follows: Debt semester with Scribd Master your EquityYork Times & The New Special offer for students: Only $4.99/month.
Total
93.5 Read Free Foron 30this Days Sign up to vote title 31.0 Not useful Useful Cancel anytime.
124.5
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The annual phasing of funds that need to be invested in the project is shown below: USD MN
Jan -Dec-11
Jan -Dec-12
Land Acquisition
25.0
-
-
25.0
Plantation Cost
1.5
9.0
17.0
27.5
Sugar Mill Cost
-
18.0
18.0
36.0
Power Plant Cost
-
14.4
14.4
28.8
Distillery Project Cost
-
3.6
3.6
7.2
26.5
45.0
53.0
124.5
0%
95%
95%
Project Cost Debt
Jan-Dec-13
Total
93.5
Land
43.2 50.3 You're Reading a Preview 25.0 -
Cash
1.5
6.0
Debt Value
Equity Value
-
25.0
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2.0 2.5 Download With Free Trial 26.5 2.0 2.5
5.2 Integrated Project Financials ;
31.0
We havesemester calculated Project cashScribd flows starting from CY11 (Jan-Dec) to CY 28 (3 yea Master your with Read Free Foron 30this Days Sign up to vote title plantation + 15 years of operations of Sugar mill, Co-gen Power Plant and Distillery). & The New York Times Useful Not useful combined financials for the Project are given below. In our base case analysis (i.e. wit Special offer for students: Only $4.99/month.
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assuming intercrop plantation) the Project yields equity IRR of 28%
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KEY PROJECT ASSUMPTIONS 1.
PLANTATION
Land Area
Ha
8,000
Land Value/Ha
USD
3,125
Land Acquisition
USD
25,000,000
Clearance Cost
USD
1,000
Ha
1,100
Land Clearance - Phase 1 Duration
Months
12
Land Clearance - Phase 2
Ha
6,900
Duration
Ha
12
Sugar Cane Plantation (Seed Import) Ha a Preview You're Reading
125
Unlock full access Hawith a free trial.
8
Cost of Plantation including Labor Download With USD Free Trial
1,150
Sugar Cane Seed Yield
Escalation on Plantation Cost Sugar Harvesting - Phase 1
USD
5%
Months
10
Master your semester Sugar Cane Yield - Dec 14with Scribd T/Ha & The New Times SugarYork Cane Yield - Dec 15 T/Ha Special offer for students: Only $4.99/month.
Sugar Cane Yield - Dec 16
T/Ha
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70
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90
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SUGAR MILL
TCD
T/Day
2,500
Project Cost / TCD
USD
14,400
Project Cost
USD
36,000,000
Operational Days - 1st Year
Days
224
Operational Days - 2nd Year
Days
256
Operational Days - 3rd Year onwards
Days
288
O&M Cost
%
8%
O&M Cost Escalation
%
5%
USD You're Reading a Preview USD
25
Cost of Sugar Cane Procurement Sugar Cane Cost Escalation
5%
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Sugar Wholesale Price
USD/Kg Download With Free Trial Sugar Mill Electricity Consumption kWhr/TC Steam Consumption by Mill
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0.50 28
MW
3
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CO-GEN POWER PLANT
Capacity
MW
18
Project Cost / MW
USD
1,600,000
Project Cost
USD
28,800,000
Operational Days - 1st Year
Days
224
Operational Days - 2nd Year
Days
256
Operational Days - 3rd Year onwards
Days
288
O&M Cost
%
8%
O&M Cost Escalation
%
5%
USD
0.12
Tariff CER Value
USDa Preview You're Reading
8.00
Auxiliary Consumption
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12%
Transmission and Other Losses
% Download With Free Trial
5%
Bagasse Fuel Consumption Norm
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kg/Kwhr
KLPD US$
1.90
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40
180,000
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Mr Dawda’s Thinking
USD MN Land Acquisition
Jan -Dec-11
Jan -Dec-12
25.0
Jan-Dec-13
-
-
Tot 25.0
Land Will Be Acquired By Shree HasmukhBhai For Company In the name of Company , Africa land owned on 49 or 99 Years lease, This land may cost 500 $ per acre. Plantation Cost
8.5
9.0
17.0
6.5
1.5 ( 5M Revenue from Inter Crop)
7.5M From Inter Crop ( - 1M)
Inter Crop Cost
27.5
You're Reading a Preview 4M-5M Hasmukh
Equty Required
Sugar Mill Cost
Bhai willing ( 16 M Unlock full access with a free trial. Arrange) to put as equity at this Download With Freestage Trial
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18.0 14.4 3.6
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36.0 28.8
7.2
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