032-ITP FOR PAINTING AND COATING.pdf

Pearl GTL Project Shell Project No: HP-3000-QAT Project Document Number: T- 4.250.919

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

Z

LINDE ENGINEERING

Contractor Project No: 5887

Project Rev.: C

Page 2 of 13

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

G

C

05.01.09

As per Site Condition, Issued for Review

SK

EO

AG

IFR

F

C

18.12.08

As per Site Condition, Issued for Review

SK

EO

AG

IFR

E

B

08.10.08

Ready For Construction

SK

EO

AG

RFC

D

A

08.03.08

Ready For Construction

BR

UA

ZG

RFC

C

O

26.11.07

Issued for Company comments

BR

AU/MC

ZG

ICC

B

23.11.07

Issued for Review

BR

AU/MC

ZG

IFR

A

20.11.07

Issued for Internal Review Review

BR

AU/MC

ZG

IIR

Date

Description

GAMA Rev.

Project Rev

No.

No.

Prepared Checked Approved By By By

Status

ORIGINATOR ORIGINATOR

Document Title:

ITP FOR PAINTING AND COATING LINDEGINEERING AG Document No.

Contractor

Gama Qatar Co. W. L. L.

GAM

ITP

QAC

GTL

032

G

Org.

Doc. Type

Geogr. Area

Seq.

Code

Disc. Code

Rev. No

Project Document Number: T-4.250.919

No

LOC470 Vendor Code

Rev No: C

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-032

C2 ASU Construction Works

ITP FOR PAINTING AND COATING S. GAMA QATAR

X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification WITNESS (Notification Required but Presence not Mandatory) Item

Activity

Test Frequency

1.0

METHOD STATEMENTS/PROCED STATEMENTS/PROCEDURES URES

1.1

Method Statements / Procedures Preparation

2.0 2.1

2.2

2.3

3.1

3.2

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

C

Subcontractor Method Statements / Procedure

Project Requirements

QA/QC

T.4.305.119 T.4.250.916

H

R

R

Painting inspector

Calibration Test certificate

I

S

S

QA/QC

Calibration Test Certificates

I

S

S

Painting inspector

Qualification Certificates

I

R

R

H

R

R

CONTROL OF INSPECTION, MEASURING AND TESTING EQUIPMENT Blasting and Painting Standard practice and Once per shift Equipment Inspection safety Calibration of test instruments

Each Inspection

Coating personnel qualification.

DEP 30.48.00.31; T.13.376.799 DEP 30.48.00.31; T.13.376.799

User Manual of test Equipment manufacturer

Ability to blast and paint in accordance

Standard Practice and Safety

100%

Blaster Paint Applicator 3.0

Prior to start of activity

Reference Document

with manufacturer’s

A

technical data sheets

MATERIALS CERTIFICATES

Verification of Paints, Thinners, colors and Abrasives

100%

Storage and handling of Paints & Abrasives

DEP 30.48.00.31; T.13.376.799,MSD S Manufacturers Technical data sheet, certificates

T-4.250.900, T- 4.250.916

T.13.376.799 DEP 30.48.00.31

T-4.250.900, T- 4.250.916

Daily

Manufacturer’s

Painting inspector

MAR,MSDS GAM-QCR-QAC-GTL-051

Visual confirmation

I

S

S

Verifying Documents

S

X

C

Painting inspector

GAM-QCR-QAC-GTL-055 GAM-QCR-QAC-GTL-055

I

S

S

Painting inspector


I

W

W

Painting inspector

recommendation.

T-4.250.919 Rev. C

Page 4

QSGTL PEARL PROJECT




X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY



Activity

4.0

1.1.1.1 INSPECTIONS

Test Frequency

Reference Document

Every 4hrs or weather change

T-4.250.900, T- 4.250.916

Acceptance Criteria

Responsible Party

Environmental Conditions Dry Bulb Temperature

4.1

Wet Bulb Temperature Relative Humidity

DEP30.48.00.31, T.13.376.799 Manufacturer’s

recommendation.

Substrate Temperature Air temperature of Compressed air Surface preparation prior to application of coating systems

4.2

Surface Profile and cleanliness Max. Time between end of blasting and application of primer (4 hrs.)

T-4.250.919 Rev. C

100%

T-4.250.900, T-4.250.916

T.13.376.799 DEP30.48.00.31 ISO 8501:SA 21/2 ISO 8501-1:SA 3 ISO 8504-2

Page 5

A

QSGTL PEARL PROJECT




X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY



Activity

4.0

1.1.1.1 INSPECTIONS

Test Frequency

Reference Document

Every 4hrs or weather change

T-4.250.900, T- 4.250.916

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

C

Painting inspector


I

S

S

Painting inspector


I

W

W

S

X

C

I

W

W

I

H

H

GAM-QCR-QAC-GTL-055

I

W

W

GAM-QCR-QAC-GTL-167

I

H

H

A

Environmental Conditions Dry Bulb Temperature

4.1

Wet Bulb Temperature Relative Humidity

DEP30.48.00.31, T.13.376.799 Manufacturer’s

recommendation.

Substrate Temperature Air temperature of Compressed air Surface preparation prior to application of coating systems

4.2

Surface Profile and cleanliness

T-4.250.900, T-4.250.916

100%

Max. Time between end of blasting and application of primer (4 hrs.)

T.13.376.799 DEP30.48.00.31 ISO 8501:SA 21/2 ISO 8501-1:SA 3 ISO 8504-2

T-4.250.919 Rev. C

Page 5

QSGTL PEARL PROJECT




X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY



Activity

In process inspection of primer coat/first coat a ) Paint system verification 4.3

b ) Wet film thickness c) Dry Film Thickness d) Adhesion check (if applicable)

Test Frequency

Reference Document

T.13.376.799 a)100% b)100% c) Para 3.5.1

T-4.250.916, T-4.250.900

Acceptance Criteria

T.13.376.799Para 3.5 DEP30.48.00.31Para 6

Responsible Party

GAM-QCR-QAC-GTL-055

Painting inspector

Manufacturer’s

recommendation & ISO 2409, ASTM D4541

d) Para 3.5.3

GAM-QCR-QAC-GTL-167

T.13.376.799 a) Visual Inspection

4.4

In process inspection of intermediate coats & min. Time b/w the application of different coats

DEP30.48.00.31 T.13.376.799

b) wet Film Thickness 100% c)Dry film Thickness Para 3.5.1

T-4.250.900 T-4.250.916

Manufacturer’s


Painting Inspector

d) Adhesion check Para 3.5.3

T-4.250.919 Rev. C

Verifying Documents

Page 6

A

QSGTL PEARL PROJECT




X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY



Activity

Test Frequency

In process inspection of primer coat/first coat a ) Paint system verification 4.3

b)100% c) Para 3.5.1

c) Dry Film Thickness

T.13.376.799Para 3.5 DEP30.48.00.31Para 6

T-4.250.916, T-4.250.900

Responsible Party

S

X

C

I

W

W

I

H

H

GAM-QCR-QAC-GTL-055

I

W

W

a) Visual Inspection

4.4

GAM-QCR-QAC-GTL-167

I

H

H

Verifying Documents

S

X

C

GAM-QCR-QAC-GTL-055

I

W

W

GAM-QCR-QAC-GTL-167

I

H

H

Painting Inspector


I

H

H

Painting Inspector


I

H

H

Painting Inspector

GAM.-QCR-QAC-GTL-05 GAM.-QCR-QAC-GTL-056 6

I

H

H

GAM-QCR-QAC-GTL-167

DEP30.48.00.31 T.13.376.799


A

Painting inspector

Manufacturer’s

T.13.376.799 In process inspection of intermediate coats & min. Time b/w the application of different coats

Verifying Documents

GAM-QCR-QAC-GTL-055


d) Para 3.5.3

d) Adhesion check (if applicable)

Acceptance Criteria

T.13.376.799 a)100%

b ) Wet film thickness

Reference Document

T-4.250.900 T-4.250.916

Manufacturer’s


Painting Inspector


T-4.250.919 Rev. C

Page 6

QSGTL PEARL PROJECT




X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY



Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

T.13.376.799 a) Visual Inspection

4.5

In process inspection of final coat of film thickness, colour, coating system,


T-4.250.900 T-4.250.916

DEP30.48.00.31 T.13.376.799

Painting Inspector

Manufacturer’s

recommendation


4.6

Wet sponge holiday testing (if applicable)

100%

T-4.250.900 T-4.250.916

4.7

Hot –Dip Galvanizing touch up

100%

T-4.250.900 T-4.250.916

100%

T-4.250.900 T-4.250.916

4.8

Inspection of repair / touch up of paintings /coatings. (Field joints of Above ground & buried carbon steel lines etc)

T-4.250.919 Rev. C

DEP30.48.00.31 T.13.376.799 Para 3.5.2 No holidays DEP30.48.00.31,D EP30.48.40.31,BS EN ISO 1461 (or) ASTM A 123 T.13.376.799 DEP30.48.00.31 Manufacturer’s

recommendation

Page 7

A

QSGTL PEARL PROJECT




X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY



Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

C

GAM-QCR-QAC-GTL-055

I

W

W

GAM-QCR-QAC-GTL-167

I

H

H

Painting Inspector


I

H

H

Painting Inspector


I

H

H

Painting Inspector

GAM.-QCR-QAC-GTL-05 GAM.-QCR-QAC-GTL-056 6

I

H

H

Verifying Documents

S

X

C

-

I

S

S

H

W

W

I

R

R

I

I

R

T.13.376.799

A

a) Visual Inspection

4.5

In process inspection of final coat of film thickness, colour, coating system,


DEP30.48.00.31 T.13.376.799

T-4.250.900 T-4.250.916

Painting Inspector

Manufacturer’s

recommendation


4.6

Wet sponge holiday testing (if applicable)

100%

T-4.250.900 T-4.250.916

4.7

Hot –Dip Galvanizing touch up

100%

T-4.250.900 T-4.250.916

100%

T-4.250.900 T-4.250.916

4.8

Inspection of repair / touch up of paintings /coatings. (Field joints of Above ground & buried carbon steel lines etc)

DEP30.48.00.31 T.13.376.799 Para 3.5.2 No holidays DEP30.48.00.31,D EP30.48.40.31,BS EN ISO 1461 (or) ASTM A 123 T.13.376.799 DEP30.48.00.31 Manufacturer’s

recommendation

T-4.250.919 Rev. C

Page 7

QSGTL PEARL PROJECT




X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY



Activity

4.9

Color coding and stenciling of identification on equipment / piping.

100%

T-4.250.928

4.10

Final Coating inspection & Punch Listing

100%

T-4.250.900 T-4.250.916

4.11

4.12

Flawless Start-up Initiative (FSI) - Cleanliness

Disposal of high risk wastes such as catalyst drums, chemical drums for first fill, paint cans

T-4.250.919 Rev. C

Test Frequency

Internal Cleaning

100%

Reference Document

T.13.377.360 Rev E & T.4.096.688 T.13.377.450-Construction waste Management Procedure

Acceptance Criteria

T.13.376.799 DEP30.48.00.31 Project Requirements T.13.376.799 DEP30.48.00.31 Visual confirmation No external materials inside the pipe & Internal Cleaning before lifting into Structure. Check & ensure in Hazard area ,flammable area any paint material

Responsible Party

Painting Inspector

Painting Inspector

Site Engineer

Painting Supervisor

Page 8

-

Visual

Visual

A

QSGTL PEARL PROJECT




X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY



Activity

4.9

Color coding and stenciling of identification on equipment / piping.

100%

T-4.250.928

4.10

Final Coating inspection & Punch Listing

100%

T-4.250.900 T-4.250.916

4.11

4.12

Test Frequency

Flawless Start-up Initiative (FSI) - Cleanliness

Disposal of high risk wastes such as catalyst drums, chemical drums for first fill, paint cans

Internal Cleaning

Reference Document

T.13.377.360 Rev E & T.4.096.688 T.13.377.450-Construction waste Management Procedure

100%

Acceptance Criteria

T.13.376.799 DEP30.48.00.31 Project Requirements T.13.376.799 DEP30.48.00.31 Visual confirmation

Responsible Party

T-4.250.919 Rev. C

S

X

C

-

I

S

S

H

W

W

I

R

R

I

I

R

Painting Inspector

-

Painting Inspector

No external materials inside the pipe & Internal Cleaning before lifting into Structure. Check & ensure in Hazard area ,flammable area any paint material

Verifying Documents

Site Engineer

Visual

Painting Supervisor

Visual

Page 8

C2 ASU PEARL GTL PROJECT RAS LAFFAN INUSTRIAL CITY MAR (Material Acceptance Report) Project: QSGTL –PEARL GTL PROJECT

MAR No.:

Date:

Manufacturer: PO/Subcontract Number : Description of the Proposed Material: QTY:

No’s:

Note:

Involved Discipline:

Civil

□

Civil / Buildings □

□

Welding □

Instrumental □

Mech. / Piping □

Electrical □

Others

Mechanical

□

…………………..

Location & Usage of the Delivered Material:

A

C2 ASU PEARL GTL PROJECT RAS LAFFAN INUSTRIAL CITY MAR (Material Acceptance Report) Project: QSGTL –PEARL GTL PROJECT

MAR No.:

Date:

Manufacturer: PO/Subcontract Number : Description of the Proposed Material: QTY:

No’s:

Note:

□

Civil

Involved Discipline:

Civil / Buildings □

□

Welding □

Instrumental □

Mech. / Piping □

Electrical □

Others

Mechanical

□

…………………..

Location & Usage of the Delivered Material:

Applicable Specifications & Technical Details:

Yes □

Proposed material complies with applicable project specification Attachments:

Inspection Report □ Release Note

Mill Certificates □

□

Data Sheets

No □ Others □

□

Comments:

Carried out By y B d e t p e c c A

DATE

GAMA REP. VENDOR REP. LINDE REP. QSGTL REP.

GAM-QCR-QAC-GTL-051

C2 ASU PEARL GTL PROJECT

Q A A T A A R

RAS LAFFAN INDUSTRIAL CITY

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT

Q A A T A A R

RAS LAFFAN INDUSTRIAL CITY

PINHOLE & HOLIDAY TESTING REPORT

Subcontract Ref.:

Report No.

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

System:

ITP No.:

Subsystem:

Ref.Drg./Doc.

Used Measuring and test equipment ref. (if applicable): HOLIDAY DETECTOR DETAILS Make: _________ Date

Identification No.: Pipe T.D.F.T Ident. No. Dia (inch) Microns

K.V.Range: KV Settings

H.D Result Damages Pinholes

Remarks:

ORGANIZATIONS THIRD PARTY REP.

y B dGAMA e t p e cLINDE c A

REP. REP.

QSGTL or its PMC REP. GAM-QCR-QAC-GTL-053

DATE

NAME

SIGNATURE

Remarks

C2 ASU PEARL GT PROJECT RAS LAFFAN INDUSTRIAL CITY PAINTING INSPECTION REPORT

Q AA T AA R

Report No.: Item Description: System: Item Location / Area: Ref. DWG / Documents: Used Measuring and test equipment ref. (if applicable): Working Conditions Internal / External

Compr. Air Temp. Time (hrs.) Air WB ( C) DB Dew Point (O C) Relative Humidity % Metal Temp. (O C)

Inspection Date: Test Code No.: Subsystem: ITP No.: Paint Spec: Insp. Equipment Used

Identification #

1. Hygrometer 2. DP / RH Calculator 3. Temperature Gauge 4. Hypoder Hypodermic mic Needle Needle 5. Surface Profile Gauge 6. WFT Gauge 7. DFT Gauge

Surface Cleaning with fresh water SURFACE PREPARATION

PROFILE MEASUREMENT TAPE

From: ________________ ________________ hrs. hrs. To: ________________ hrs. hrs.

Grit Blasting Machine Sl.No. Nozzle Pressure Grit Type

Manual / Auto

PSIG

Wire Brushing Grade Surface Finish Surface Profile

Manual / Power mm Microns

*PAINT APPLICATION

From: ______________ ______________ hrs. Coating Manufacturer:

Paint:

Batch No.

Product/Coat

Primer

To: _______________ _______________ hrs.

Airless Spray Machine Sl. No. Total Mix Application Colour WFT DFT DFT Ratio Methods

Overcoat

Time

A. B.

Intermediate A. Coat B. Top Coat

A. B.

Further Inspection Required: Conducted : Corrective action if necessary: ORGANIZATIONS y B d e t p e c c A

DATE

NAME

THIRD PARTY REP. GAMA REP. LINDE REP. QSGTL or its PMC REP.

*Priming application will be done within 4 hrs after surface preparation. GAM-QCR-QAC-GTL-055, GAM-QCR-QAC-GTL-05 5, Rev-1

SIGNATURE

C2 ASU PEARL GT PROJECT RAS LAFFAN INDUSTRIAL CITY REPAIR & TOUCHUP PAINTING INSPECTION REPORT

Q A A T A A R

System: Item Description: Item Location / Area: Subsystem: Ref. DWG / Documents: Used Measuring and test equipment ref. (if applicable): Working Conditions

Internal / External

Report No.: Inspection Date: Test Code No.: ITP No.: Paint Spec: Insp. Equipment Used

Identification #

1. Whirling Hygrometer Time (hrs.) Air WB O ( C) DB Dew Point (O C) Relative Humidity Metal Temp. (O C)

2. DP / RH Calculator Calculator 3. Temperature Gauge Gauge 4. WFT Gauge 5. DFT Gauge

SURFACE PREPARATION

From: ________________ To: ________________

Method of Cleaning

PAINT APPLICATION

From: ______________ ______________ hrs.

To: _______________ _______________ hrs.

Coating Manufacturer:

Paint:

Batch No.

Product/Coat

Airless Spray Machine Sl. No. Total Mix Application Colour WFT DFT DFT Ratio Methods

Overcoat

Time

A.

Primer

B.

Intermediate Top coat

A. B. A. B.

Remarks: Remarks:

ORGANIZATIONS y B d e t p e c c A


GAM-QCR-QAC-GTL-056, GAM-QCR-QAC-GTL-05 6, Rev-1

DATE

NAME

SIGNATURE

Q AA T AA R

C2 ASU PEARL GT PROJECT RAS LAFFAN INDUSTRIAL CITY ADHESION INSPECTION REPORT

Report No.: Item Description: System: Item Location / Area: Ref. DWG / Documents:

Inspection Date: Test Code No.: Subsystem: ITP No.: Paint Spec:

1. Type Of Inspection:-

2.Inspection Item:-

3.Inspection Results:-

4. Remarks:-

ORGANIZATIONS y B d e t p e c c A


GAM-QCR-QAC-GTL-167

DATE

NAME

SIGNATURE

032-ITP FOR PAINTING AND COATING.pdf

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