SHELL PETROLEUM PETROLEUM DEVELOPMENT DEVELOPMENT COMPANY CONTRACT NO:NG01020982 PROJECT: WATER STORAGE TANK REHABILITATION WORK FOR SHELL R.A METHOD STATEMENT
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1.0 WORK METHOD STATEMENT STATEMENT The method statement covers the anticipated work to be performed concerning and incidental to the successful rehabilitation/repair of water storage tanks in SPDC SPDC Residential Residential area, area, Port Harcourt. Benkline Nigeria Limited Limited has the resources and and experts to carry carry out this project project within the specified specified period period and and in accordance with SPDC requirements. We shall mainta maintain in the completio completion n dates of the project project to the best best of our ability ability and inform SPDC of delays delays beyond beyond our our controls. controls. The sco scope pe of serv service icess to be provi provided ded in this this cont contra ract ct shall shall includ include e but not limite limited d to the following following activities activities,, Viz: a. Deploy suitab suitable le alternati alternative ve temporary temporary water water storage storage facility facility to minimize minimize water water supply disruption throughout the tank rehabilitation period of each location b. Erec Erectio tion n of of sca scaff ffol olds ds c. Dismantling Dismantling of existing existing Braithwai Braithwaite te or Hoars Hoarsely ely Bridge Bridge tanks tanks d. Fabricati Fabrication on of internal internal bracings, bracings, cleats cleats and other other members members of different different sizes, sizes, e. Procuremen Procurementt of Braithwaite Braithwaite or Horsley Horsley bridge bridge tank plates plates from manufact manufacturer’s urer’s representative; f. Assembly Assembly of Braith Braithwait waite e or Horsley Horsley bridge bridge tank tank in line line with with SPDC-supplie SPDC-supplied d AFC drawings; g. Replacemen Replacementt of intern internal al and and externa externall ladders ladders of water water storage storage tanks; tanks; h. Fabricati Fabrication on and assembl assembly y tank stands stands and and associated associated member members; s; i. Repl Replac acem emen entt of tan tank k cove covers rs j. Painting of entire tank and it supporting supporting structures. structures. The Plan Plan shall shall includ include e the follo followin wing: g: 1.1
Pre-m e-mobil bilizati ation Phase hase 1 .1 . 0
Pre contract meeting.
1. 1. 1
Site visit/survey.
1 .1 . 2
Logistics
1.1.3 .1.3
HSE trai raining and brief rief for work orkers ers.
1.1.4 .1.4
Mate Ma terrial identification/rec /recon onci cilliation
SHELL PETROLEUM DEVELOPMENT COMPANY CONTRACT NO:NG01020982 PROJECT: WATER STORAGE TANK REHABILITATION WORK FOR SHELL R.A METHOD STATEMENT
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1.2 Mobilization to site 1.2.1
CASHES /Personnel/Material/Equipment Mobilization
1.3 Project Execution phase: 1.4
Commissioning 1.4.1 Report writing
1.5
Site demobilization 1.5.1 Site restoration 1.5.2 Project close out/Handover
PRE-MOBILIZATION Benkline Nigeria Limited shall carry out all pre-mob activities under this contract; comprehensive list of equipment with relevant documentation for the sole purpose of pre-mobilization inspection(s). BNL shall subject all such procedures to SPDC for review and approval prior to commencement of site work.
MOBILIZATION TO SITE Benkline Nigeria Limited shall mobilize all resources including labour (competent hands), plant/equipment, materials and transportation necessary to perform the work in accordance with the contract. This is as contract is signed and a kick-off meeting is held in order to fine-tune all aspects of the work plan.
WORK SCHEDULE This shall include the full range of SPDC Specific Work plan. The work schedule shall also include detailed activities of each scope of work with regards to Rehabilitation of water storage tanks works to be carried out in SPDC. All inspection, preservation and refurbishment, repairs, modifications to tools, equipment/facilities services shall be in accordance with sound engineering practice and shall meet the necessary Client’s requirements and specifications. Products that are persistently toxic to the environment, or that shall be considered potential carcinogens,
SHELL PETROLEUM DEVELOPMENT COMPANY CONTRACT NO:NG01020982 PROJECT: WATER STORAGE TANK REHABILITATION WORK FOR SHELL R.A METHOD STATEMENT
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shall not be used. Hygroscopic materials should be excluded and materials with high corrosion resistant should be used. All our scheduled and unscheduled maintenance in relationship to all equipment, tools, mechanical, instrument and electrical work shall be carried out in accordance with the OEM’s recommendations and data sheets, Design and Engineering Practice, ANSI/ASME/API International ISO Standards and compliance to Nigerian Government Legislation. The latest edition of all codes and standards shall be applicable though deviations shall be subject to SPDC’s written agreement and MOU. BNL shall ensure that installation, machining and welding be carried out in line with SPDC’s construction requirements/specifications. BNL shall carry out cleaning and painting in line with SPDC’s standard specifications. Delivery, handling and packing shall be in accordance with SPDC specification /requirements All Upgrades/Modifications shall be reviewed with respect to current and future operating regimes, failure modes (through root cause analysis) and failure rates of the equipment. Where appropriate, BNL shall propose to SPDC upgrades/modifications to the equipment that will add value to the Facility. These proposals shall be substantiated by a cost/benefit analysis. BNL shall provide ad-hoc technical supports from time to time. BNL shall also, provide re-certification services and at the same time perform reengineering works for all the corroded parts in SPDC Tanks locations under this contract.
ENVIRONMENTAL REGULATIONS The facilities shall be inspected and tested to meet all regulations. BNL will assign qualified specialists to satisfy environmental requirements. LOSS PREVENTION BNL shall be responsible for performing loss prevention engineering in line with loss prevention guides and industry standards
SHELL PETROLEUM DEVELOPMENT COMPANY CONTRACT NO:NG01020982 PROJECT: WATER STORAGE TANK REHABILITATION WORK FOR SHELL R.A METHOD STATEMENT
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ENGINEERING MONITORING AND CONTROL BNL shall control and monitor the activities as per the project Co-ordination procedures, which include among other activities: Controlling engineering man-hour expenditures progress and forecasts per discipline
Continuous monitoring of schedule and milestone. Co-ordinating inspections within all disciplines including cost and scheduling.
QUALITY ASSURANCE/QUALITY CONTROL PROCEDURES BNL shall develop QA/QC procedures during the inspection survey phase for inclusion into the remedial actions. These procedures shall include: Equipment and material storage and preservation instructions (control) Co-ordination of production inspection and testing Non-conformance control Dimensional control Drawing control procedure Progress reporting procedure Project documentation procedure completion reports. DEMOBILISATION BNL shall demobilize all resources from SPDC locations. Full re-in statement of work sites shall be the responsibility of Benkline Nigeria Limited on completion of any rehabilitation activities of water storage tanks in specified SPDC locations. Benkline Nigeria Limited shall submit all completed jobs to SPDC after joint inspection of both parties.
