Project name Document name Document number Re&' no ( Pa)e
PNG LNG Plant Project ERECTION OF PIP E AROUND AROUND EQUIPMENT PGLN-YF-PMT!-"##$#-#%$ # ( $ o* %#
PNG PNG LNG Plant Project CHIYODA-JGC JOINT VENTURE SC NO. RE NO.
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Date Date : 0
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D$O Re72*reent CJJV8CONTRACTOR9PER&ISSION TO PROCEED OR REVIE! TA%EN ON SU0CONTRACTOR DOCU&ENTS SHALL NOT NOT RELIEVE UNDER SU0CONTACT AGREE&ENT.
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ERECTION O$ PIPE AROUND EUIP&ENT
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Date o* re&'
De+cr,t,on
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CON2TRUCTION REFERENCE AND DOCUMENT2
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RE2OURCE2 ORGANI6ATION C!ART FOR PIPING ERECTION RE2PON2I7ILITIE2 RE2PON2I7ILITIE2 MANPO3ER TOOL2 AND EQUIPMENT
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GENERAL ACTI9ITIE2 ACTI9ITIE2 DE2CRIPTION2 AND DETAILED MET!OD :'$ PIPING IN2TALLAT IN2TALLATION ION AROUND EQUIPMENT 3OR-FLO3 :'% AROUND !EAT E;C!ANGER E;C!ANGE R PIPING PIPI NG :'4 AROUND AFC PIPING :'5 OT!ER EQUIPMENT PIPING
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ERECTION AN AND IN IN2TALLATION IN IN2TRUCTION
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TEMPORARY FACILITIE2
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ERECTION O$ PIPE AROUND EUIP&ENT
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QUALITY CONTROL REFERENCE2
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TA2 ANALI2Y2 AND !2E REFERENCE2
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ATTAC!MENT2
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PURPO2E Te 32r3o/e o5 t*/ !or4 &eto, Stateent */ to control *n/tallat*on act*)*t*e/ o5 3*3*n1 erect*on aro2n, e72*3ent; e/3ec*all6 aro2n, E-#<##;E-#<#(;E-#<#=A>0 an, A$C 2n,erta4en ?6 SU0CONTRACTOR; an, to en/2re tat te re72*re, 72al*t6 */ ac*e)e, to Project S3ec*5*cat*on Co,e/ an, Stan,ar,/; R2//*an co,e/ an, /tan,ar,.
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CON2TRUCTION REFERENCE2 AND DOCUMENT2 DOC. NO.
DOC. TITLE
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So3 an, $a?r*cat*on o5 P*3*n1
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P*3*n1 General Re72*reent
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Tecn*cal S3ec*5*cat*on 5or General !el,*n1 Re72*reent
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Tecn*cal S3ec*5*cat*on 5or Pre)ent*on o5 Sta*nle// Steel *nc E?r*ttleent
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P*3*n1 &ater*al S3ec*5*cat*on
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Tecn*cal S3ec*5*cat*on 5or Val)e Loc4*n1 An, Interloc4*n1 De)*ce/
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Tecn*cal S3ec*5*cat*on 5or Se72enc*n1 0all Val)e/
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E@3an/*on Jo*nt 5or Cr6o1en*c Ser)*ce
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Tecn*cal S3ec*5*cat*on 5or So3 an, $*el, $a?r*cat*on o5 P*3*n1;
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S3ec*5*cat*on 5or P*3*n1 General Re72*reent/
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ERECTION O$ PIPE AROUND EUIP&ENT
PGLN-Y$-%P&TH-'"%"#"-"(#
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RE2OURCE2 Or)an,>at,on C0art *or P,,n) Erect,on. Plea/e re5er to FAttacent # *n General !or4 &eto, Stateent. 8Doc.No. ""(-E-""-B-P-#"#-"#-"#9
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Re+on+,b,l,t,e+ Con+truct,on Mana)er ,+ re+on+,ble *or? #9 I3leentat*on o5 t*/ +or4 3roce,2re P(Erect,on 2uer,nten.ent ,+ re+on+,ble *or? #9 I3leentat*on o5 +or4 act*)*t6 *ncl2,*n1 3re3arat*on o5 +or4; ,el*)er6 o5 ater*al; +el,*n1; /tora1e; etc. (9Control o5 +el,er an, ,a*l6 +el,*n1 re3ort an, /2?*//*on to Contractor. 9I3leentat*on te late/t re)*/e, ,ra+*n1 an, ,e/*1n can1e. <9 Re)*e+ o5 NDE re72*reent/; re72*/*t*on o5 NDE an, a*ntenance o5 NDE re3ort. =9Te *3leentat*on o5 P!HT; an, a*ntenance o5 re3ort concerne,. 9Pre3arat*on o5 &ater*al Re72*/*t*on 5or 5*el, ater*al/ 9 Control o5 /tora1e; an,l*n1; 3re/er)at*on o5 ater*al/ rece*)e, 5ro te &ater*al Control Tea 5or te 3roce// o5 *n/tallat*on. B9Clearance o5 Pre-Te/t> Po/t-Te/t P2nc Ite/ QA(QC Team Mana)er ,+ re+on+,ble *or? #9 In/3ect*on o5 *n/tallat*on *n accor,ance +*t rele)ant ITP. (9 Pre3arat*on o5 *n/3ect*on recor,. 9 Han,*n1 o)er A recor,/ to te CONTRACTOR 2al*t6 A//2rance &ana1er. <9 Re3ort*n1 Non-Con5orance *te8/9.
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Mano@er Te *n/tallat*on +or4 /all ?e controlle, an, coor,*nate, ?6 /23er)*/or. Te ?a/*c an3o+er /all *ncl2,e ?2t not l**te, to <..# P*3e $orean <..( P*3e $*tter <.. P*3e !el,er <..< R*11er <..= Sca55ol,er <.. Hel3er <... E72*3ent O3erator #9 Crane O3erator = o5 ("
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ERECTION O$ PIPE AROUND EUIP&ENT
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(9 &anl*5t o3erator
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Tool+ an. eu,ment <.<.# &o?*le Crane ("" ton <.<.( H6,ro Crane
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GENERAL ACTI9ITIE2 Plea/e re5er to FAttacent # *n General !or4 &eto, Stateent 8Doc. No. ""(-E-""-B-P-#"#-"#-"#9
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ACTI9ITY DE2CRIPTION AND DETAILED MET!OD
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P,,n) In+tallat,on Aroun. Eu,ment 3or1-*lo@ Plea/e re5er to attacent #".#
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,e3re//2r*Kat*on o5 te 32r1*n1 1a/ 8N*tro1en9 tr2 a )al)e /all ?e con,2cte, 2n,er Contractor/ /23er)*/*on an, control. Te 3re//2re ca3 on te noKKle /all ?e reo)e, onl6 *e,*atel6 ?e5ore connect*n1 te noKKle to te 3*3*n1 /6/te. .(.#.( To e@3la*n o+ to control ,o not e@cee, te noKKle loa, *ncl2,e ?ac4 car1e 5or +el,*n1 re5er to Erect*on an, In/tallat*on *n/tr2ct*on. .(.#. Arran1e te or,er 5or 3*3e *n/talle, aro2n, eat e@can1er; te crane locat*on an, ca3ac*t6 a/ +ell a/ arran1eent o5 +or4er/ /all ?e cec4e,. 8Re5er erect*on an, *n/tallat*on con/tr2ct*on to te Doc. No. ""#-E-#<-(#-P-"#9 .(.( .(.(.#
Sca55ol,*n1 Sca55ol,*n1 +or4 /all ?e ,one *n a 3o/*t*on tat are e//ent*al 5or r*11*n1 an, +el,*n1 +or4 an, 52ll6 concerne, +*t /a5et6 an, /all ?e a33ro)e, 5or 2/e an, *n/3ect*on ?6 /a5et6 ana1er. o5 ("
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ERECTION O$ PIPE AROUND EUIP&ENT
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$a?r*cat*on o5 3*3e /3ool/
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Peranent an, Te3orar6 S233ort In/tallat*on
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P*3e /3ool /all ?e arran1e, aro2n, eat e@can1er an, 3*3e /3ool /tora1e on te +oo,; an, to2c-23 3a*nt*n1 /all ?e ,one *5 tere */ a ,aa1e *n 3*3e /2r5ace
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R*11*n1 /o2l, ?e ,one ?6 2/*n1 /l*n1 ?elt accor,*n1 to +e*1t 5or 3*3e /3ool Crane 5or r*11*n1 /all ?e /et *n /a5e 3lace an, a33ro3r*ate, ca3ac*t6 o5 crane /all ?e 2/e, ?6 calc2lat*n1 e*1t o5 eat e@can1er an, +e*1t o5 3*3e /3ool
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Arran1e a /4*lle, r*11er an, /et r*11er *n 3lace 5or 3*3e /3ool *n/tallat*on an, near crane
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P*3e ea,er 5a?r*cat*on P*3e ea,er 2/t ?e re*n5orce, eno21 to 3rotect te ,e5orat*on an, ,aa1e o5 ea,er 5ro 2c +el,olet 5or ?ranc; ?e5ore ole c2tt*n1 an, 5*t-23; an, al/o ?e +el,e, *n accor,ance +*t +el,*n1 /e72ence *n ca/e o5 +el,*n1. Plea/e re5er to Attacent #".(
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OT!ER EQUIPMENT PIPING 0e5ore *n/tallat*on o5 3*3*n1 to 3er5or ,e3re//2r*K*n1. D2/t 3rotect*on /2c a/ t*n 3late */ re72*re, +*t 1a/4et ?et+een e72*3ent noKKle an, 3*3*n1
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$lan1e $ace In/3ect*on
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ERECTION O$ PIPE AROUND EUIP&ENT
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,ent; arc /tr*4e/; corro/*on 3*tt*n1 an, oter *3er5ect*on. .<.(.( Te cr*ter*a o5 acce3ta?le /2r5ace ,aa1e/ /all ?e a/ 3er AS&E 0#.= 3ara. .<= $lan1e $ac*n1 $*n*/ *3er5ect*on; an, a33l6 al/o 5or 3*3e /*Ke/ a?o)e DN ""8(<9. .<.
$lan1e Parallel*/ Cec4
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All 3*3e-5lan1e 5a?r*cat*on /all ?e *n/3ecte, an, ,*en/*onall6 cec4e,
3r*or to +el,*n1 to ,eter*ne te*r al*1nent an, 3er3en,*c2lar*t6 +*t re/3ect to 3*3e>/3ool/ centerl*ne.
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&ea/2reent o5 5lan1e al*1nent /all 5ollo+ te 3roce,2re /tate,
?elo+: #9 Te l*ne tat /all ?e ,e)elo3e, ?6 connect*n1 te t+o 233ero/t 3o*nt/ o5 t+o o33o/*te ?olt ole/ e72*,*/tant 5ro 5lan1e/ )ert*cal centerl*ne /all ne*ter ,e)elo3 an an1le o5 ,e3re//*on nor an an1le o5 *ncl*nat*on (9 Te 5o2r 3rojecte, l*ne/ tan1ent to te 5o2r 72a,rant 3o*nt/ o5 5lan1e 5ace; an, 3arallel +*t 3*3e or /3ool/ or*Kontal l*ne /all ?e o5 e72al ,*/tance/ +en ea/2re, 3er3en,*c2larl6 2/*n1 an L-/72are 5 ro 3*3e>/3ool/ o2ter /2r5ace 9 !en 3*3e>/3ool/ centerl*ne */ at Kero ,e1ree 5ro te or*Kontal; te @ an, 6-a@*/ o5 te 5lan1e/ 5ace /all al/o ?e at " an, '" ,e1ree; re/3ect*)el6. Oter+*/e; te 5lan1e */ not al*1ne, an, /72are,. .<..#.
Al*1nent an, 3er3en,*c2lar*t6 o5 t+o connect*n1 5lan1e/ ,2r*n1
*n/tallat*on o5 5lan1e, 3*3e/ to 3re//2re )e//el/; eat e@can1er; )al)e/; control )al)e/; *nl*ne *n/tr2ent/; rel*e5 )al)e/; an, oter /**lar 5lan1e, e72*3ent /all ?e )er*5*e, ?6 *n/3ect*on to en/2re tat no e@ternal /tre//e/ /all ?e le5t act*n1 a1a*n/t te e72*3ent a5ter +el,*n1 ,2e to */al*1nent. $orce, 5*t-23 /all not ?e allo+e,; an, an6 */al*1nent tat a6 ?e ,*/co)ere, ,2r*n1 5*t-23 /all ?e rect*5*e, accor,*n1l6. .<.<
Ga/4et Sett*n1
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Pr*or to 5a?r*cat*on o5 1a/4et; an *n/3ect*on /all ?e con,2cte, to cec4
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Ga/4et /all ?e an,le, )er6 care52ll6; an, *n/3ecte, 5ro an6 /*1n/
an,>or occ2rrence/ o5 corro/*on an, ,aa1e. Ga/4et te6 co2l, 3rej2,*ce 72al*t6; B o5 ("
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ERECTION O$ PIPE AROUND EUIP&ENT
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/a5et6 an, *nte1r*t6 o5 te 3*3*n1 *n/tallat*on /all ?e rejecte, an, 3ro3tl6 re3lace,. .<.<.#.
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ERECTION AND IN2TALLATION IN2TRUCTION HP- Precooler E-#<## LP- Precooler E-#<#( &a*n Cr6o1en*c Heat E@can1er-#<#= A>0 An, all /tat*c e72*3ent In+tallat,on
.#.# General In/tr2ct*on Pre//2re )e//el/ are norall6 32r1e, +*t N*tro1en 8N(9 1a/; an *nert 1a/eo2/ eleent 2/e, to 3re)ent corro/*on 5ro +*t*n te )e//el. T*/ 1a/ */ entere, *nto te )e//el to 1et r*, o5 o@61en 5ro co*n1 *nto ,*rect an, 3rolon1e, contact +*t te
*n/*,e /2r5ace o5 te )e//el. Once te 32r1*n1 3roce// */ co3lete, te noKKle/ o5 te )e//el /all ten ?e /eale, t*1tl6 +*t 3re//2re ca3/ to 3re)ent te 1a/ 5ro e/ca3*n1 *nto te ato/3ere. Te/e 3re//2re ca3/ /all onl6 ?e reo)e, at a t*e 3r*or to connect*n1 te )e//el/ noKKle to te 3*3*n1 /6/te. E@3o/2re o5 te )e//el *n/*,e +all/>ca?er/ to o3en ato/3ere /all ?e 4e3t a/ /ort a/ 3o//*?le. D2rat*on to noKKle/ ?e*n1 o3en /all ?e 4e3t a/ /ort a/ 3o//*?le ; *.e. c2t te ca3; *n/3ect an, +el, te 3*3*n1 con/ec2t*)el6 +ene)er 3o//*?le. Te 3re//2re ca3/; 3rotect*on or co)er; on noKKle/ /all ?e reo)e onl6 *e,*atel6 ?e5ore te connect*on o5 noKKle to te 3*3*n1 /6/te. Reo)*n1 o5 ?lan4et/ */ onl6 allo+e, a5ter ,e3re//2r*K*n1 te connect*n1 ca?er 5ro n*tro1en-o)er-3re//2re ?6 *n/talle, 1a21e > )al)e. Re5er to N*tro1en let ,o+n 3roce,2re8""#-E-#<-(#-P-"##9 5or /a5et6 a/3ect/ To a)o*, *n1re// o5 /+art *t */ recoen,e, tat te 3re//2re ca3/ /all ?e c2t at or*Kontal NoKKle 3o/*t*on. D2r*n1 all +or4 aro2n, te )*c*n*t6 o5 an o3en noKKle; care 2/t ?e ta4en tat no 3art*cle/ l*4e /la1; /cale; r2/t; +el,*n1 re/*,2e/; o*l; 1rea/e; /alt; or o*/t2re etc. can 1et *nto te noKKle an, t2/ *n/*,e te C!HE/. In ca/e tat 3art*cle/ 1et *nto te noKKle; *t */ nece//ar6 to reo)e te 8e.1. +*t )ac22 cleaner9. Te C!HE/ are acce//*?le )*a anole/ an, )*/*?le )*a an,ole/ accor,*n1 to D*en/*onal O2tl*ne ' o5 ("
Doc. nae
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ERECTION O$ PIPE AROUND EUIP&ENT
PGLN-Y$-%P&TH-'"%"#"-"(#
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Dra+*n1/. I5 te CH!E/ are *n/talle, *n te 3lant; ?2t not 6et
co3letel6 3*3e,; all o3en
noKKle/ a)e to ?e co)ere, ?6 3l6 +oo,. An, $o*l */ not /255*c*entl6 /ec2re to en/2re a)o*,ance o5 *n1re//. Sec2rel6 5*tte, ?l*n, or oter /ec2re ean/ /o2l, ?e 2/e,. T*/ */ *3ortant 5or noKKle o3en to te to3. In an6 /*t2at*on te C!HE/ a)e to ?e 3rotecte, 5ro *n1re// o5 o*/t2re 8ra*n9 to a)o*, 5reeK*n1 ,2r*n1 o3erat*on All 3*3*n1 a/ to ?e care52ll6 cleane, ?6 32r1*n1 an, ,r*e, ?e5ore connect*n1 to C!HE/. D2e to te /all 3*3e ,*aeter/ te C!HE/ a6 ea/*l6 ?e ?loc4e, tro21 *n1re// o5 /la1. T*/ can re/2lt *n *n /a5et6 3ro?le/ ,2e to ?loc4*n1 o5 te 5ree 3a//a1e to te /a5et6 )al)e an, *n o3erat*on 3ro?le ?eca2/e te eat tran/5er /2r5ace +o2l, ?e 3artl6 *nact*)e. To a)o*, *n1re// o5 te /o*l 3art*cle/ ,2r*n1 /tart-23 an, o3erat*on *t */ recoen,e, To *n/tall /tra*ner *n te let 3*3e/ to te C!HE .%
Remo&,n) o* Pre++ure Ca+ *rom Tran+,t,on o,nt 2tub+
.(.# Cec4 an, recor, tat no 3re//2re *n *n/*,e te noKKle/ > ca?er.
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Reo)al o5 3re//2re ca3/ /all ?e ,one onl6 ?6 2/*n1 a c2tt*n1 ,*/c. At no *n/tance /all te /2r5ace te3erat2re o5 te ca3; ea/2re, at *t/ eat-a55ecte, Kone; e@cee, =" ,e1ree 5or " *n2te/ 85or A/a* Tran/*t*on Jo*nt/9 to *n**Ke eat tran/5er ?6 con,2ct*on; or te ,e)elo3ent o5 an e@ce//*)e teral 1ra,*ent on te ?a/e etal o5 )e//el/ connect*n1 noKKle.
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$or te l**tat*on o5 te3erat2re at te tran/*t*on jo*nt tere are te 5ollo+*n1 3o//*?*l*t*e/. -. Cont*n2o2/ cool*n1 ,2r*n1 +el,*n1 +*t cool*n1 +ater an, a33l*cat*on o5 a /3ra6 3rotect*on /lee)e 8Re5: !el,*n1 Proce,2re S3ec*5*cat*on No.:T! #"B Re).= *n A33en,*@ 9 -. Earl6 *nterr23t*on o5 +el,*n1 ?e5ore te te3erat2re coe/ 23 to te a@*al tolerate, )al2e/. Inter-cool*n1 +*t 3re//2re a*r 8o*l 5ree9 ,o+n to a te3erat2re o5 a33ro@. <"
°
.(.< Onl6 e,*2 /*Ke 1r*n,er/ 2/*n1 e,*2 /*Ke c2tt*n1 ,*/c /all ?e 2/e, ,2r*n1 te c2tt*n1 or reo)al o5 3re//2re ca3/. #" o5 ("
Doc. nae
Doc. no
ERECTION O$ PIPE AROUND EUIP&ENT
PGLN-Y$-%P&TH-'"%"#"-"(#
Re).
"
.(.<.# C2tt*n1 */ onl6 allo+ on te ?lan4et.
cutting line
After cutting remove by grinder
DETAIL FA .(.<.( C2tt*n1 an, 1r*n,*n1 a/ to ?e ,one )er6 care52ll6 *n or,er not to ,aa1e tran/*t*on jo*nt /t2?. Te 5ollo+*n1 /all te /te3/ tat /all ?e 5ollo+e, to a)o*, /la1 an, 5*ne c2tt*n1/ 5ro enter*n1 *nto te ?ore o5 3*3e/. #. C2tt*n1 /all ?e 3er5ore, *n /2c a anner tat te 3enetrat*on o5 c2tt*n1 ,*/c/ /all ?e 1ra,2al; 2n*5or; an, e)enl6 ,*/tr*?2te, tro21o2t te o2t/*,e c*rc25erence o5 te ca3 an, *n+ar,l6 to+ar,/ te center o5 *t/ a@*/. C2tt*n1 ,*/c/ 3enetrat*on /all 3rocee, 2nt*l B"M o5 ca3/ total t*c4ne// /all ?e reo)e,. (. At ".(" t rea*n*n1; c2tt*n1 /all ?e ,one ore 1ra,2all6; 2n*5orl6 an, tan1ent*all6 2nt*l te c2tt*n1 ,*/c /all ?e a?le to 3enetrate te ent*ret6 o5 te ca3/ t*c4ne//. . A5ter reo)al 5 te ca3; te *n/*,e /2r5ace o5 te noKKle /all ?e cleane, o5 te 5*ne c2tt*n1/ ?6 2/*n1 a clean an, ,r6 clot. Clean*n1 /all ?e ,one toro21l6 an, co3letel6. <. Te noKKle; reo)e, o5 *t/ ca3; /all ?e /eale, t*1tl6 +*t 3la/t*c or +oo,en co)er/ to 3re)ent *nc2r/*on o5 ,2/t/ an, oter 5ore*1n 3art*cle/ tat co2l, ?e a ca2/e to corro/*on. .(.= Cec4 tat te tran/*t*on jo*nt are not ,aa1e, a5ter c2tt*n1 te 3re//2re ca3/. .(. Pa*nt on te /2r5ace 2/t ?e reo)e, ?e5ore +el,*n1.
## o5 ("
Doc. nae
Doc. no
ERECTION O$ PIPE AROUND EUIP&ENT
PGLN-Y$-%P&TH-'"%"#"-"(#
Re).
"
.(. E,1e 3re3arat*on at te 3*3e 5or +el,*n1 accor,*n1 !PS8?6 oter9 In/3ect an, re3ort cleanl*ne// o5 3*3e *nternal. .(.B !el,*n1 o5 te 3*3e o5 te tran/*t*on jo*nt /t2?/.8Doc.No.""#-E-#<(#-P-"# A33en,*@ 9 A5ter co3let*on o5 +el,*n1 NDE8PT;RT;UT9 a/ re72*re ?6 local r2le/ an, 06 Contractor a/ to ?e 3er5ore,. .(.'
Al*1nent an, 3er3en,*c2lar*t6 ?et+een te )e//el/ noKKle an, te connect*n1 3*3*n1 co3onent /all ?e toro21l6 cec4e, an, ea/2re,. $orce, 5*t-23 /all not ?e allo+e, at all t*e/. An6 */al*1nent tat /all ?e ,*/co)ere, ,2r*n1 5*t-23 o5 te connect*on /all ?e rect*5*e, *e,*atel6 an, a33ro3r*atel6 *n or,er to a4e te )e//el 5ree 5ro e@ce//*)e e@ternal /tre//e/ a5ter +el,*n1.
<'4 Pre++ure Te+t A5ter 3*3*n1 te 3re//2re te/t a/ to ?e ,one: 3arn,n) : Connect*n1 3*3*n1 2/t ?e ,e/*1ne, 5or te 3re//2re to ?e 3re//2r*Ke, 5or C!HE/ c*rc2*t/. Te te/t 3re//2re o5 te connect*n1 3*3*n1 an, te C!HE/ *n te c*rc2*t to ?e 3re//2r*Ke, 2/t not e@cee, te allo+a?le )al2e. Plea+e note ? Pneumat,c re++ure te+t+ are .an)erou+ ..#
Pre//2re-te/t*n1 o5 te C!HE/ on /*te a, to ?e carr*e, o2t at #.(= a@*2 allo+a?le +or4*n1 3re//2re o5 te re/3ect*)e 3re//2re c*rc2*t. Te a@*2 allo+a?le +or4*n1 3re//2re /o2l, ?e *n,*cate, on te nae3late.
..(
Te etal te3erat2re an, te 3re//2re te/t e,*2 te3erat2re /all not ?e *1er tan =" C o5 ,e/*1n etal te3erat2re. Accor,*n1 to AS&E UG-#"" °
Pne2at*c Te/t; te etal te3erat2re ,2r*n1 3ne2at*c te/t /all ?e a*nta*ne, at lea/t # C a?o)e *n*2 ,e/*1n etal te3erat2re. °
.. An6 ,e)*at*on re72*re te 3r*or +r*tten a33ro)al o5 L*n,e. ..<
Onl6 a 3ne2at*c te/t +*t ,r6 an, o*l-5ree a*r /all ?e carr*e, o2t ,2e to ,*55*c2lt*e/ to reo)e 6,ra2l*c te/t l*72*, a5ter *n/tallat*on. Re/*,2al te/t l*72*, *1t 5reeKe ,2r*n1 o3erat*on an, ca2/e /e)er/ ,aa1e.
..= Te 3re//2re te/t /all tere5ore ?e carr*e, o2t 2n,er /23er)*/*on o5 a re/3on/*?le #( o5 ("
Doc. nae
ERECTION O$ PIPE AROUND EUIP&ENT
Doc. no
PGLN-Y$-%P&TH-'"%"#"-"(#
Re).
"
3er/on ?6 o?/er)*n1 te local a33l*ca?le 3rotect*)e la?or an, /a5et6 re12lat*on. An, contractor 3roce,2re 5or 3ne2at*c 3re//2re te/t*n18"""-E-""-#"-S-"<#-"#9 .. In tere are an6 *n,*cat*on/ 5or a lea4 *n te C!HE/; Ven,or a/ to ?e *n5ore, *e,*atel6. .. Te/t*n1 Pre//2re /all ?e recor,e, a/ 3er contractor 3roce,2re8"""-E-""-#"-S"<#-"#9 recor,*n1 >cart recor, No. +*tne// 3er/on/ > cal*?rat*on /eet ='#
TEMPORARY FACILITIE2 Re5er to General !or4 &eto, Stateent
"'#
QUALITY CONTROL REFERENCE2 Re5er to ITP """-E-'"-"-P-#""-"#P*3*n1 $*el, Erect*on; ITP """-E-'"-"P-#"##-"#P*3*n18A,jacent to Rotat*n1 E72*3ent9 Al*1nent Cec4; ITP """E-'"-"-P-#"#(-"#In/tallat*on o5 Stra*ner Eleent; ITP-"""-E-'"-"-P-#"#"#In/tallat*on o5 Val)e Interloc4*n1 De)*ce/
$#'#
TA2 ANALI2Y2 AND !2E REFERENCE2 #.
-
7e*ore commencement o* @or1 !or4er /all 3a// 36/*cal e@a*nat*on. E)er6 ?o,6 /all ?e *n,2cte, at Contractor/ tra*n*n1 center. S2?contractor +or4er al/o /all ?e *n,2cte, ?6 HSE tea. Onl6 72al*5*e,; cert*5*e, an, tra*ne, +or4er/ /all ?e a//*1ne, *n te +or4. !or4er /all +ear PPE re72*re, *n accor,ance +*t */ +or4 act*)*t6. Sa5et6 /23er)*/or /all on*tor te co3l*ance o5 ent*re +or4 cre+. E72*3ent /all ?e cert*5*e, an, *n/3ecte, ?e5ore 2/*n1. A33ro3r*ate tool /all ?e 2/e, an, color co,*n1 /all ?e ,one an, recor,e,. Tool ?o@ eet*n1 /all ?e el, ?6 /23er)*/or>5orean e)er6 orn*n1 ?e5ore +or4. A,e72ate acce// /all ?e 3ro)*,e, an, a*nta*ne, S2*ta?le la6 ,o+n area /all ?e 3ro)*,e, 5or /tora1e o5 ater*al/ an, /a5e r*11*n1 o3erat*on/.
- !oo, 5or 3*3e an, 5*tt*n1 /all ?e la*, at la6 ,o+n area ?e5ore rece*)*n1 ater*al.
- Te area o5 la6 ,o+n /all ?e 3re3are, /e3aratel6 a/ LTCS 3*3e; SUS 3*3e; # o5 ("
Doc. nae
ERECTION O$ PIPE AROUND EUIP&ENT
Doc. no
PGLN-Y$-%P&TH-'"%"#"-"(#
Re).
"
LTCS 5*tt*n1; SUS 5*tt*n1. - &ater*al rece*)*n1 an, an,l*n1 /all ?e 2n,er te /23er)*/*on o5 a co3etent 3er/on +o */ 3re/ent at te +or4/*te. - Tra*ne, +or4er/ o5 ?olt ten/*on*n1>tor72*n1 /all ?e +or4*n1 onl6 on ?olt t*1ten*n1. (.
-
Loa.,n) an. Unloa.,n) o* P,,n) Mater,al an. P,e 2ool A 72al*5*e, an, tra*ne, r*11er /all ?e a//*1ne,. 0an4/an /all ?e no*nate, +en crane or trolle6 */ +or4*n1. R*11*n1 e72*3ent an, r*11*n1 1ear /all ?e *n/3ecte, 3r*or to +or4 R*11*n1 1ear /all ?e cert*5*e, an, *n/3ecte, ?e5ore 2/*n1 an, /all ?e color co,e, an, recor,e,. Ta1 l*ne /all ?e 2/e, to control te /2/3en,e, ater*al. !*re /l*n1 an, oo4 /all ?e 2/e, 5or LTCS 3*3e an, +e? /l*n1 /all ?e 2/e, 5or 5*tt*n1 5or loa,*n1 an, 2nloa,*n1 0arr*ca,e an, +arn*n1 /*1n/ /all ?e *n/talle, aro2n, +or4*n1 area e/3ec*all6 3*3e /tac4*n1 area ?e5ore te coence o5 +or4. Ro2te/ 5or /2/3en,e, loa,/ /all ?e 3re3lanne, to a)o*, en,an1er*n1 +or4er/. Te crane /all ?e locate, on 52ll6 co3acte, area an, all o5 te o2tr*11er/ /all ?e 52ll6 e@ten,e, e72all6 on ?ot /*,e/ 2/*n1 /2*ta?le 1r*lla1e a/ re72*re,.
.
!an.l,n) o* Mater,al - Goo, acce// o5 e72*3ent to +or4 /*te /all ?e /ec2re,. - S3ee, L**t /all ?e 4e3t ,2r*n1 ,r*)*n1. - P*3e /o2l, ?e /tac4e, on +oo, on 5*r an, or*Kontal 1ro2n,>3lace an, /all ?e ancore, ?6 2/*n1 tr*-an1le, +oo,.
5'
Manual !an.l,n) &an2al an,*n1 /all ?e *n**Ke, ,2r*n1 loa,*n1 an, 2nloa,*n1; *5 3o//*?le. In ca/e o5 an2al an,l*n1; +or4er /all 4ee3 1oo, 3o/t2re/84ee3*n1 ar clo/e to te ?o,6; correct 1r*3>ol,; c*n *n; ea, 23; 2/e o5 cec4 te ea)6 loa, ?o,6 +e*1t9; cec4 ro21 /2r5ace an, ?e care52l to cr2/*n1. !or4er/ /all +ear PPE; e/3ec*all6 lon1-/lee)e, co)erall an, an, 1lo)e/. !or4er /all ?e tra*ne, ?e5ore +or4.
-
8'
R,)),n) #9 S2/3en,e, loa, an, $all*n1 ater*al - R*11*n1 +or4 /all ?e ,one ?6 /4*lle, an, tra*ne, r*11er/; erector/; ?an4/-an an, crane o3erator 2n,er te control o5 /23er)*/or.
#< o5 ("
Doc. nae
ERECTION O$ PIPE AROUND EUIP&ENT
-
-
-
-
-
Doc. no
PGLN-Y$-%P&TH-'"%"#"-"(#
Re).
"
E72*3ent /all ?e a*nta*ne, an, cal*?rate, /o a/ to en/2re *t/ e55ect*)e o3erat*on an, /a5et6 52nct*on o5 crane /all ?e cec4e, ,a*l6. 0arr*ca,e an, +arn*n1 /*1n /all ?e *n/talle, aro2n, +or4*n1 area ?e5ore coence o5 +or4. Ro2te/ 5or /2/3en,e, loa,/ /all ?e 3re3lanne, to a)o*, en,an1er*n1 +or4er/ an, l*5t*n1 locat*on /all ?e ,ec*,e, ?6 con/*,er*n1 te 1ra)*t6 center. Te crane /all ?e locate, on 52ll6 co3acte, area an, all o5 te o2tr*11er/ /all ?e 52ll6 e@ten,e, e72all6 on ?ot /*,e/ 2/*n1 /2*ta?le 1r*lla1e a/ re72*re,. Hoo4/ /all a)e /el5-clo/*n1 /a5et6 latce/ or e72*)alent. Tac4le/>l*5t*n1 e72*3ent *n/3ecte, 3er*o,*call6 ?6 co3etent 3er/on /all ?e 2/e, an, al/o cec4e, ?e5ore ,a*l6 act*)*t*e/.
(9 Cra/*n1 a1a*n/t +or4er/ or 3ro3ert*e/ - &a*nta*n a,e72ate /3ace +en o?ject/ o)*n1 ?6 crane/ or trolle6. - In ca/e o5 crane; te r*11er +*t ta1 l*ne /all ?e locate, *n*2 = a3art 5ro te e,1e o5 /2/3en,e, ater*al. Oter an /all ?e locate, a3art 5ro a/ 5ar a/ 3o//*?le. - U/e ta1 l*ne to control te /2/3en,e, ater*al. - 0an4/an /all ?e ,e,*cate, +en crane or trolle6 */ +or4*n1. :'
2ca**ol.,n) 3or1+ #9 Daa1e on /ca55ol,*n1 /tr2ct2re ,2e to *3ro3er *n/tallat*on
-
!ell tra*ne,; 72al*5*e, /ca55ol,er/ onl6 /all ,o t*/ +or4. Cert*5*e, /ca55ol, ater*al/ /all ?e 2/e,. Sca55ol, /all ?e *n/3ecte, ?e5ore 2/e ?6 co3etent /ca55ol, /23er)*/or an, /all al/o ?e cec4e, e)er6 +ee4 ?6 an *n/3ector.
(9 Inj2r6 ,2e to 5all*n1 ater*al ,2r*n1 *n/tallat*on - !arn*n1 /*1n an, ?arr*ca,e /all ?e 3lace, at all t*e/ ,2r*n1 te erect*on o5 /ca55ol,*n1. - Sca55ol, ater*al /all ?e /toc4e, on 5*r area>1rat*n1 5ar 5ro an,ra*l an, o3en*n1. - Slot an, ole /all ?e clo/e, to a@*2 o5 /ca55ol, 5loor an, toe ?oar, /all ?e *n/talle, all te t*e 5or 3re)ent ater*al 5ro 5all*n1 ,o+n.
#= o5 ("
Doc. nae
ERECTION O$ PIPE AROUND EUIP&ENT
Doc. no
PGLN-Y$-%P&TH-'"%"#"-"(#
Re).
"
9 $all*n1 ,o+n o5 +or4er - Sca55ol,er /all +ear 52ll ?o,6 arne// an, connect *t to 5*@e, /ca55o,er or /teel /tr2ct2re an, ten e /all coence +or4. - Sca55ol,er /all 2/e 5all arre/ter *n ca/e o5 /2/3en,e, /ca55ol,.
<9 Sca55ol,*n1 ta1 an, *n/3ect*on - !or4er/ /all 2/e /ca55ol,/ ?ear*n1 1reen color ta1/. No?o,6 /all ?e allo+e, to o,*56 or ,*/antle an6 3art o5 te /ca55ol,. &o,*5*cat*on an, ,*/antl*n1 /all ?e 2n,erta4en onl6 ?6 tra*ne, an, a2tor*Ke, 3er/on/ 2n,er te /23er)*/*on o5 a co3etent /23er)*/or. - Sca55ol, /all ?e *n/3ecte, +ee4l6; an, a5ter ,o+n3o2r o5 ra*n or ?a, +eater . =9 Acce// tro21 te )ert*cal la,,er/ 8 o)er len1t9 - Te )ert*cal /tat*c l*ne an, /te3/ /all ?e cec4e, ,a*l6. - Pr*or to 2/*n1 5or acce//; te la,,er/ /all ?e cec4e, ,a*l6 ?6 co3etent 3er/on. - Te 2/er /all +ear /a5et6 arne// an, 2/e /l*,*n1 c2c4 ,2r*n1 co*n1 23 an, ,o+n. <'
In+tallat,on aroun. eu,ment - 0e5ore +or4; ?arr*ca,e an, +arn*n1 ta3e /all ?e *n/talle, aro2n, e72*3ent an, acce// to t*/ area /o2l, ?e controlle, ?6 +atc an or /23er)*/or. - Crane /all ?e +ell 3o/*t*one, on co3acte, 1ro2n, an, ?an4/an /all +atc o2t not to contact /3ool an, crane ?oo to e72*3ent an, /teel /tr2ct2re. - P*3e /3ool /all ?e controlle, ?6 t+o ta1 l*ne/ an, /all ?e *n/talle, )ert*call6 5ro 233er 3*3e to lo+er 3*3e ?6 one or t+o +e? /l*n1/.
- All +or4er/ +o *n/tall 3*3e /3ool at +or4 at e*1t /all +ear 52ll ?o,6 arne// an, 5*@ *t to an, ra*l or /tr2ct2re ,2r*n1 te +or4; *5 te 3lat5or or /ca55ol, */ not *n/3ecte, an, 3er*tte, ?6 co3etent 3er/on. In ca/e o5 3er*//*on; 52ll ?o,6 arne// */ not an,ator6 to e)er6 ?o,6. 02t; e)er6 ?o,6 /o2l, +ear 52ll ?o,6 arne// *n ca/e e +or4/ o2t/*,e 3lat5or an, /ca55ol,.
- !or4er /all 3a6 attent*on to 3re)ent o5 5all*n1 ater*al /2c a/ tool; +or4*n1 ater*al 5ro 3lat5or an, /ca55ol,. To 3re)ent 5all*n1 ,o+n o5 ater*al; +or4er # o5 ("
Doc. nae
ERECTION O$ PIPE AROUND EUIP&ENT
-
-
B.
Doc. no
PGLN-Y$-%P&TH-'"%"#"-"(#
Re).
"
/all a)e a 1oo, o2/e 4ee3*n1 on; 3lat5or an, /ca55ol,; *n**Ke te )ol2e an, /tore ater*al *n/*,e a3art 5ro 3lat5or an, /ca55ol, *n ca/e o5 /tor*n1 ater*al on 3lat5or an, /ca55ol,. Do not tro+ ,o+n an6 ater*al to 1ro2n, 5ro 3lat5or an, /ca55ol,. La6 ,o+n ater*al 5ro 3lat5or an, /ca55ol, ?6 trolle6. Ga/ *n/*,e te e72*3ent /all ?e reo)e, an, ten te/te, ?6 1a/ te/ter ?e5ore coenc*n1 +or4. E72*3ent 3*3*n1 /all ?e *n/talle, 5ro to3 to ,o+n ,*rect*on. !el,*n1 +or4; 5lan1e ?olt*n1 an, oter +or4 /all ?e ,one on e72*3ent 3lat5or or /ca55ol,. In ca/e te 2/*n1 o5 3lat5or or /ca55ol, 5or e72*3ent erecte, ?6 oter contractor; te +or4 /all ?e ,one ?6 2/*n1 an l*5t or a,,*t*onal /ca55ol,. 0an, 3*3e /3ool t*1tl6 ?6 2/*n1 +e? /l*n1 ?e5ore erect*on o5 3*3e /3ool to 3re)ent 3*3e /3ool 5ro /l*33*n1 ,o+n to 1ro2n, !e? /l*n1 */ a 1oo, ea/2re/ 5or non-/l*3 o5 ater*al 5ro ?an,*n1 con,*t*on an, 3rotect*on o5 3*3e/ /2r5ace. R*1 /3ool a5ter r*11er con5*r te t*1tne// o5 ?an,*n1 ?ea ?6 2/*n1 +e? /l*n1. Te /l*n1 /all ?e *n/3ecte, ?6 CTSD an, color co,e, ?e5ore 2/*n1 an, 2/er /all cec4 te con,*t*on o5 /l*n1 ?e5ore 2/*n1 e)er6 t*e/ S*1nalan8?an4/an9 +*t /*1nal jac4et /all ?e no*nate, to control te crane o3erat*on an, r*11*n1 +or4. 0e5ore +or4 coence; *n/tall ?arr*ca,e an, +arn*n1 ta3e aro2n, +or4*n1 area. E72*3ent /all ?e 3rotecte, 5ro 5all*n1 ater*al ?6 co)er*n1 e72*3ent +*t 3l6+oo, an, etc. Gr*n,*n1 an, !el,*n1 #9 $*re ?6 /3atter/ - $laa?le ater*al/ aro2n, c2tt*n1 area /all ?e not 4e3t. - $*re ?lan4et /all ?e 2/e, 5or 5laa?le ater*al/. - $*re e@t*n12*/er /all ?e 3re3are, ?e/*,e +or4*n1 area. - !atc an /all ?e no*nate, an, cec4 te +or4*n1 con,*t*on care52ll6. (9 Inj2r*e/ ?6 1r*n,*n1 ac*ne - Onl6 72al*5*e,; tra*ne, an, /4*lle, +or4er onl6 /all carr6 on tat jo?. - !or4er /all +ear a,e72ate PPE; e/3ec*all6 52ll 5ace /*el,; retar,ant clote/ an, leater 1lo)e. - Te can1e o5 1r*n,*n1 ,*/c /all ?e ,one ?6 co3etent 3er/on. - Gr*n,*n1 ac*ne /all ?e 72arterl6 *n/3ecte,; color co,e,. An, *t /all # o5 ("
Doc. nae
ERECTION O$ PIPE AROUND EUIP&ENT
Doc. no
PGLN-Y$-%P&TH-'"%"#"-"(#
Re).
"
?e *n/3ecte, ?6 2/er ?e5ore +or4 coence an, a)e a a,e72ate - 12ar, to 3re)ent ?ro4en ,*/c 5ro 5l6*n1 to +or4er; e/3ec*all6 to +or4er/ e6e/. - Gr*n,*n1 ac*ne; e/3ec*all6 1r*n,*n1 ,*/c /all ?e an,le, care52ll6 an, +ell earte, to 3re)ent electr*c /oc4. - RP& o5 1r*n,*n1 ,*/c */ *1er tan tat o5 1r*n,*n1 ac*ne an, te ,*/c /all ?e 5*@e, t*1tl6. - E@ce//*)e 3re//2re /all not ?e 32t on te ,*/c a1a*n/t te +or4*n1 /2r5ace. 9 $*re ?2rn/ an, e6e *nj2r*e/ - !el,er /all +ear PPE *ncl2,*n1 retar,ant clote/; +el,*n1 a3ron; e6e 3rotect*on 8+el,*n1 )*/or9 e/3ec*all6.
<9 Electr*c /oc4 - Electr*c ac*ne an, 1enerator /all ?e e72*33e, +*t ELC0 an, /all ?e earte, ?6 # eart /ta4e or to /ca55ol,*n1 - !el,*n1 ca?le /all ?e 4e3t ,r6 an, 5ree 5ro 1rea/e an, o*l to 3re)ent ?rea4,o+n o5 *n/2lat*on. - !el,er an, 5*tter /all +ear ,r6 co)erall; ,r6 /a5et6 /oe/ an, ,r6 1lo)e/. - Eart ca?le l*ne/ /all 3ro3erl6 earte, an, +ell ?e arran1e, 2n,er /ca55ol,; 3lat5or; +or4*n1 area or arran1e, ( eter/ o)er 5ro 1ro2n, or 3lat5or to 3re)ent ca?le 5ro ,aa1e an, +or4er/ tr*33*n1. =9 To@*c $2e - A,e72ate e@a2/t )ent*lat*on /all ?e 3ro)*,e,. - In ca/e a,e72ate e@a2/t )ent*lat*on */ not 3o//*?le; +el,*n1 /o2l, ?e carr*e, o2t ?6 +ear*n1 /2*ta?le re/3*rator6 3rotect*on. 9 0a, +eater con,*t*on - Sec2re, la,,er/>an l*5t/ /all ?e 2/e, 5or a*n acce// at e*1t/ 5or /ta1*n1. - SU0CONTRACTOR /all cec4 +eater 5oreca/t e)er6,a6 *n or,er to cec4 te +or4*n1 con,*t*on. '.
0ac4 P2r1*n1 - A5ter +el,*n1; te ?ac4 32r1e, 1a/ /all ?e reo)e, ?6 co3re//e, a*r. - No?o,6 /all enter *nto te ?ac4 32r1e, 3*3e +*to2t reo)*n1 ?ac4 32r1e, 1a/ an, 1a/ te/t*n1.
#".Po/t !el, Heat Treatent #9 U/a1e o5 *n/2lat*on #B o5 ("
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ERECTION O$ PIPE AROUND EUIP&ENT
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PGLN-Y$-%P&TH-'"%"#"-"(#
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!or4er /o2l, +ear a/4 +en treat *n/2lat*on. U/e, *n/2lat*on /o2l, ,*/3o/e, correctl6.
(9 H*1 te3erat2re - Heat area /o2l, ?e ?arr*ca,e, an, 3rotecte, ro2n, +or4*n1 area. - !or4er +ear a,e72ate PPE; e/3ec*all6 1lo)e/ aro2n, +or4*n1 area. - Not allo+ to 4ee3 5ara?le ater*al/ aro2n, c2tt*n1 area. - Pre3are 5*re e@t*n12*/er ?e/*,e +or4*n1 area. - Do not 2/e ,aa1e, P!HT ca?le/ an, eat ?an,. 9 $*re ?6 o)er eat - Not allo+ to 4ee3 5ara?le ater*al/ aro2n, c2tt*n1 area. - Pre3are 5*re e@t*n12*/er ?e/*,e +or4*n1 area. - Do not 2/e ,aa1e, P!HT ca?le/ an, eat ?an,. ##.Non De/tr2ct*)e E@a*nat*on #9 E@3o/2re to ra,*at*on - NDE ?2n4 /all ?e co)ere, an, */olate, co3letel6 5ro +or4er/. - Do not acce// NDE +or4 area an, /o2rce. Per*t to +or48PT!9 o5 NDE /all ?e 3er*tte,. Te /ce,2le o5 NDE /all ?e *n5ore, an, anno2nce, to e)er6 +or4er/ *n a,)ance. - NDE +or4 /all ?e /ce,2le, an, e@ec2te, e/3ec*all6 at n*1t or no +or4 t*e a5ter +or4er/ 5*n*/ +or4/ an, 1o o2t a5ter +or4. - !arn*n1 la3; +arn*n1 /*1n an, +arn*n1 ta3e /all ?e *n/talle, o2t/*,e +or4 area ?e5ore coenc*n1 NDE +or4. - Te /o2rce /all ?e 4e3t +ell *n +ell 3rotecte, conta*ner *5 3o//*?le 5ar 5ro +or4*n1 area a5ter o3erat*on.
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ATTAC!MENT
##.# P*3*n1 In/tallat*on Aro2n, E72*3ent !or4 $lo+ ------------------------- # /eet ##.( P*3e ea,er /3ool 5a?r*cat*on ,ra+*n1 aro2n, A$C-------------------------( /eet/ ##. Proce,2re 5or 0olt 23 an, cec4*n1 o5 5lan1e 3arallel*/------------------( /eet/ ##.< R*11*n1 3lan 5or aro2n, eat e@can1er--------------------------------------B /eet/ ##.= R*11*n1 3lan 5or aro2n, A$C ----------------------------------------------------- /eet/ ##. Ta/4 Stateent 8TS9; R*/4 A//e//ent 8RA9; Jo? Sa5et6 Anal6/*/ 8JSA9; -------------------------------------------------------< /eet/ ##. L*n,e l*5t*n1 l**tat*on/ > NoKKle/ an, P*3*n1 Cleanl*ne// 3roce,2re----< /eet/ ##.B Ga/ P2r1*n1 Da Reo)al Control--------------------------------------------( /eet/ ##.' In/tr2ct*on on Sa5et6 Val)e Han,*n1 ------------------------------------------ B /eet/ #' o5 ("
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ERECTION O$ PIPE AROUND EUIP&ENT
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##.#" In/tallat*on Proce,2re 5or eat e@can1er--------------------------------- # Pac4a1e
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