Whirlpool Awe 6416 Service Manual

SERVICE

Whirlpool EMEA Customer Services

AWE 6416

Service Information Toploader Washing machine AWE 6416 8593 641 10060 Last Modification: 06/07/08 Creation Date: 06/07/08

Spare Part List

2

Technical Data

4

Exploded View

11

Wiring Diagram

13

Circuit Diagram

14

Program Chart

15

Text legend

23

Service Bulletin 4812 712 40355

27


29


31


32


33


34


36


38

This document is only intended for qualified technicans who are aware of the respective safety regulations. Subject to modifications

© Whirlpool EMEA

www.scc-service.com www .scc-service.com

SERVICE


8593 641 10060, 06/07/08 06/07/08 page 2 of 38 of 38

Spare Part List Pos

12NC

002 0 002 1 004 0 010 0 010 1

4812 459 38057 4812 459 38058 4812 440 19625 4812 459 48175 4812 440 11637

011 0 012 7 012 8 021 0 022 0

4812 462 48054 Foot 4812 310 18497 Trolley kit front 4812 528 78075 Foot rear 4812 440 10838 Front panel WH GW 4812 440 10839 Side panel right GW

022 1 024 0 040 0 061 0 061 1

4812 440 10841 4812 440 11638 4812 417 19155 4812 466 88489 4812 466 88491

Side panel left GW Rear panel Hinge bolt lid GW Counter weight Counter weight front

061 2 081 4 086 4 086 5 100 1

4812 466 88492 4812 529 18043 4812 529 18045 4812 529 18052 4812 440 10842

Counter weight bottom Shock absorber Pin f. Shock Shock absorber Damper f. Shock Shock absorber Lid outer GW

100 3 100 5 110 4 130 0 191 0

4812 440 10843 4812 440 10845 4812 498 18249 4812 417 19193 4812 466 68596

Lid inner GW Lid assembly assembly WH GW Handle cpl. WH WH GW Door latch GW Door bellow

191 1 200 0 201 0 220 0 223 0

4812 492 98037 4812 418 18242 4812 440 19644 4812 418 18557 4812 418 48725

Strap f. bellow Tub Cover cpl. Drum soft op., 1000 641m lifter

271 0 272 0 290 0 301 0 331 0

4812 358 18204 Belt PV 1207 J4 EL 4812 528 88083 Pulley 298 mm 4812 532 68078 Gasket 4812 452 17689 Control panel AWE 6416 4812 414 58306 Knob timer

331 2 332 0 333 0 333 1 400 0

4812 414 58307 4812 410 29501 4812 410 29503 4812 410 29504 4812 361 58364

421 0 421 2 430 0 451 0 490 0

4812 121 18285 Interf.filter 4812 404 38679 Holder RFI 4812 360 18577 SPump,draining 4812 259 28919 Heating element element 2050W 2050W,, 230V + NTC 4819 321 18136 Cable mains 2m SA

490 1 521 0 521 0 571 0 571 1

4812 321 28367 4812 214 70147 4812 214 70092 4812 281 28468 4812 281 18069

© Whirlpool EMEA

Description Flap round GW Hinge flap GW Drip tray assy Door frame inner GW Frame Top+nozzle box KIT

Spring Knob timer Push button 4 Opt. Push button start/reset Push button option Motor MCA 45/64-148/ALB1

Strain relief Control unit DOMINO, DOMINO, programmed programmed Control unit unit C1 DOMINO DOMINO FULL FULL Class B Valve Valve magnet magnet 1 inlet, 2 outlets Cover for top frame


SERVICE


8593 641 10060, 06/07/08 06/07/08 page 2 of 38 of 38

Spare Part List Pos

12NC

002 0 002 1 004 0 010 0 010 1

4812 459 38057 4812 459 38058 4812 440 19625 4812 459 48175 4812 440 11637

011 0 012 7 012 8 021 0 022 0

4812 462 48054 Foot 4812 310 18497 Trolley kit front 4812 528 78075 Foot rear 4812 440 10838 Front panel WH GW 4812 440 10839 Side panel right GW

022 1 024 0 040 0 061 0 061 1

4812 440 10841 4812 440 11638 4812 417 19155 4812 466 88489 4812 466 88491

Side panel left GW Rear panel Hinge bolt lid GW Counter weight Counter weight front

061 2 081 4 086 4 086 5 100 1

4812 466 88492 4812 529 18043 4812 529 18045 4812 529 18052 4812 440 10842

Counter weight bottom Shock absorber Pin f. Shock Shock absorber Damper f. Shock Shock absorber Lid outer GW

100 3 100 5 110 4 130 0 191 0

4812 440 10843 4812 440 10845 4812 498 18249 4812 417 19193 4812 466 68596

Lid inner GW Lid assembly assembly WH GW Handle cpl. WH WH GW Door latch GW Door bellow

191 1 200 0 201 0 220 0 223 0

4812 492 98037 4812 418 18242 4812 440 19644 4812 418 18557 4812 418 48725

Strap f. bellow Tub Cover cpl. Drum soft op., 1000 641m lifter

271 0 272 0 290 0 301 0 331 0

4812 358 18204 Belt PV 1207 J4 EL 4812 528 88083 Pulley 298 mm 4812 532 68078 Gasket 4812 452 17689 Control panel AWE 6416 4812 414 58306 Knob timer

331 2 332 0 333 0 333 1 400 0

4812 414 58307 4812 410 29501 4812 410 29503 4812 410 29504 4812 361 58364

421 0 421 2 430 0 451 0 490 0

4812 121 18285 Interf.filter 4812 404 38679 Holder RFI 4812 360 18577 SPump,draining 4812 259 28919 Heating element element 2050W 2050W,, 230V + NTC 4819 321 18136 Cable mains 2m SA

490 1 521 0 521 0 571 0 571 1

4812 321 28367 4812 214 70147 4812 214 70092 4812 281 28468 4812 281 18069

© Whirlpool EMEA

Description Flap round GW Hinge flap GW Drip tray assy Door frame inner GW Frame Top+nozzle box KIT

Spring Knob timer Push button 4 Opt. Push button start/reset Push button option Motor MCA 45/64-148/ALB1

Strain relief Control unit DOMINO, DOMINO, programmed programmed Control unit unit C1 DOMINO DOMINO FULL FULL Class B Valve Valve magnet magnet 1 inlet, 2 outlets Cover for top frame


SERVICE


Pos

12NC

581 0 620 0 630 0 653 0 653 1

4812 271 28585 4812 239 58046 4812 271 38519 4812 134 18077 4812 134 18078

Pressostat 50/25 INVENS. Module E3/4 Opt. Door lock Light guide PR.FLOW-FULL PR.FLOW-FULL Light guide 4 Opt.

691 0 701 0 702 2 707 0 707 1

4812 282 19485 4812 530 29329 4812 530 29453 4812 526 48242 4812 526 48049

Sensor NTC Hose, inlet; EN 11770 11770 Reflex Hose valve-dispenser valve-dispenser Nozzle box cold cpl. Clamp f. nozzle nozzle box

712 4 712 6 712 9 753 0 754 0

4812 418 68302 Siphon f. softener 4812 418 68164 Clip soap dispenser 4812 418 68404 Soap dispenser 4812 418 68187 Chamber,air 4812 530 28938 Drainhose

754 1 760 0 781 0 782 0 787 0

4812 530 28832 4812 480 58089 4819 530 29035 4812 530 28941 4812 530 29309

787 1 794 0 900 0 900 1 900 2

4812 530 29311 Cover of hose 4812 530 58098 Gasket 4819 401 18686 Clamp hose 4812 401 18431 Clamp to pump 4812 255 18304 Holder hose

900 3 901 0 910 0 910 1 910 3

4819 401 18529 4812 401 18462 4812 502 48347 4812 502 38151 4812 502 18404

910 4 910 5 910 6 921 0 930 1

4812 502 18423 Screw PT 7x15 4812 502 18705 Screw M8x35 4812 502 18399 Nut Push Push in in M 8; Push in M 8 4812 400 18047 Washer 4812 492 48171 Torsions spring

930 2 941 0 953 0 962 0 962 2

4812 492 48162 Spring 4812 310 18578 Bearing Kit 4812 325 68001 Shaft seal 4812 440 98142 Cover for Motor AC 4812 440 11424 Spacer

965 0 990 0 990 2 993 0 993 1

4812 462 79974 4812 310 18504 4812 310 18506 4819 530 29028 4812 290 18025

© Whirlpool EMEA

8593 641 10060, 06/07/08 06/07/08 page 3 of 38 of 38

Description

Lock eco Filter, pump - 6257.69359 ( 69402) Hose draining Hose Pressostat Hose Air Exaust

Clamp hose Clamp drain hose; drain hose Screw,selftap 3,5x14 Screw 4x14 Hex flange bolt M6x16

Cap Transpor t blocking Fixing mat.set Fixing mat.set bottom U Curve Curve for outlet hose Clamp heating element


SERVICE


8593 641 10060, 06/07/08 page 4 of 38

Technical Data Dimensions + Weight Product dimensions Height ................................................................................................85 Width .................................................................................................40 Depth .................................................................................................60 Weight Gross ................................................................................................~66 net ...................................................................................................~63

cm cm cm kg kg

Electrical base data Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 - 240 V ± 10% min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 10% max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 V ± 10% Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~2.3 kW

Drum data Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 l Wash speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 rpm Spinning speed max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 960 rpm

Capacity of dry laundry Cotton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 kg 95°C-60°C-40°C Synthetics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 kg 60/40/30 °C Delicate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40/30 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 kg Chrono . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 kg Quick Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 kg Wool .....................................................................................................1.0 kg Handwash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40/30 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 kg Rinse & Spin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 kg Spin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 kg Gentle Spin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 kg Jeans ....................................................................................................5.0 kg

Pressostat Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 - 250 Nominal voltage ..........................................................................................230 V Water Level Level1

© Whirlpool EMEA

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SERVICE


8593 641 10060, 06/07/08 page 5 of 38

(11 - 12/14) S w i t c h i n g p o i n t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 ± 5 mmWc Switching back point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ± 5 mmWc S w i t c h i n g p o i n t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 ± 5 mmWc Switching back point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ± 5 mmWc Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11 - 16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 ± 20 mmWc Nominal current Contacts 11 - 12

4 (4)A

11 - 14

16 (4)A

11 - 16

1 (1)A

Nominal current Contacts 11 - 12

4 (4)A

11 - 14

16 (4)A

11 - 16

1 (1)A

Door lock Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BP P/5 DA Kind of switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch with PTC heater of bimetal Switch with PTC heater of bimetal Locking time max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6" Unlock time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 - 65" Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 (90 - 264) V min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 (90 V max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264) V Nominal current Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 (6) A 4 - 5 (250 V)

Heating element Kind of heating .. .. .. . .. .. . .. .. .. .. . .. .. . .. .. . .. .. .. .. . .. .. . .. .. . .. .. Tubular heating element with NTC - sensor Tubular heating element with NTC - sensor Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 + 10%, -15% V min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 + 10%, V max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15% V Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2050 W ± 5% Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 °c) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.9 Ω ± 5% Resistance (20 °C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.9 Ω ± 5%

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www.scc-service.com

SERVICE


8593 641 10060, 06/07/08 page 6 of 38

Thermo-fuse (switch OFF temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 52 °C Leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (<99°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mA NTC sensor Resistance NTC 0 °C

35.9

kΩ ±5.8%

30 °C

9.8

kΩ ±3.7%

40 °C

6.6

kΩ ±3.1%

50 °C

4.6

kΩ ±2.6%

60 °C

3.2

kΩ ±2.0%

70 °C

2.3

kΩ ±2.5%

95 °C

1.1

kΩ ±3.7%

0 °C

35.9

kΩ ±5.8%

30 °C

9.8

kΩ ±3.7%

40 °C

6.6

kΩ ±3.1%

50 °C

4.6

kΩ ±2.6%

60 °C

3.2

kΩ ±2.0%

70 °C

2.3

kΩ ±2.5%

95 °C

1.1

kΩ ±3.7%

Electronic Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOMINO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOMINO Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4619 714 03655 Programmed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4619 751 56611 Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 V - 240 V Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 - 60 Hz min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 70 °C Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -35 to 70 °C Output control unit Motor

M7.6 - DSS3.2

>40 V

Aquastop

AQ2.2 - DSS3.2

230 V

in pump step

AQ2.1 - DSS3.2

230 V

NTC

not measurable

Pump

DP2.1 - DP2.2

230 V

Doorlock

DSS3.1 - DSS3.3

230 V

Pressostat

E4 - E2

230 V

- empty

PR2.1 - E2

230 V

- full

PR2.2 - E2

230 V

Valve (Rast 2.5)

V2.1 - V2.2

>170 V

Options

not measurable

© Whirlpool EMEA

www.scc-service.com

SERVICE


8593 641 10060, 06/07/08 page 7 of 38

Inlet valve Type 1-way valve for cold water Water temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 90 °C min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 °C max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 °C Rated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 l/min Ω ± 8% (1 - 1.5 bar) Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 bar - 10 bar Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 V - 240 V Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz Nominal current ......................................................................................... 35 mA Nominal resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 °C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 k Ω ± 10% Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 W ± 10%

Drain pump (synchronous) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292079 Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 V - 240 V Nominal current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2/0.22 A Nominal consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 W Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 W Rotations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 rpm Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz R e s i s t o r ( c o i l ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 4 Ω ± 5% Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . no C a p a c i t y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 ± 2 l/min (1.25m height) Position of draining hose outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 m - 1.25 m

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8593 641 10060, 06/07/08 page 8 of 38

Output control unit Motor

M7.6 - DSS3.2

>40 V

Aquastop

AQ2.2 - DSS3.2

230 V

in pump step

AQ2.1 - DSS3.2

230 V

NTC

not measurable

Pump

DP2.1 - DP2.2

230 V

Doorlock

DSS3.1 - DSS3.3

230 V

Pressostat

E4 - E2

230 V

- empty

PR2.1 - E2

230 V

- full

PR2.2 - E2

230 V

Valve (Rast 2.5)

V2.1 - V2.2

>170 V

Options

not measurable

Display module Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOMINO E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOMINO E3 Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ± 0.5 V Nominal current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mA 4 - 5 (5 V) 60 Programs 1.

Cotton 95 °C

2.

Cotton 60 °C

3.

Cotton 40 °C

4.

Synthetics 60 °C

5.

Synthetics 40 °C

6.

Synthetics 30 °C

7.

Delicate 40 °C

8.

Delicate 30 °C

9.

Daily 40°

10.

Quick wash

11.

Wool 40 °C

12.

Woll cold

13.

Handwash 40 °C

14.

Handwash 30 °C

15.

Rinse & Spin

16.

Spin

17.

Gentle spin

18.

Spin Drain

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8593 641 10060, 06/07/08 page 9 of 38

Motor Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCA 45/64 - 148/ ALB1 Belt ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i = 1:15.9 Resistance contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 °C) S t a t o r ( f u l l fi e l d ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 8 Ω ± 7% Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 Ω ± 7% Tacho generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.7 Ω ± 7% Input power Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (230 V AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 W ± 7% Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 W ± 7% Spinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 W ± 10% (full field)

Radio interference filter Rated voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 - 250 V min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 V max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 V Rated current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 A Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/60 Hz Nominal capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470 nF X1 + 2 x 22 nF Y ± 20% Nominal resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 80 K Ω ± 10% Derivation current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .≤ 4.15 (2 x 2.075) mA (u = 250 V AC)

Push button switch Start Reset Switch Start delay Switch Eco Spin speed reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (960, 760, 600, 400, 0) (960, 760, 600, 400, 0) Switch Rinse intensive Switch Rinse hold Switch Pre wash

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8593 641 10060, 06/07/08 page 10 of 38

Programs 1.

Cotton 95 °C

2.

Cotton 60 °C

3.

Cotton 40 °C

4.

Synthetics 60 °C

5.

Synthetics 40 °C

6.

Synthetics 30 °C

7.

Delicate 40 °C

8.

Delicate 30 °C

9.

Daily 40°

10.

Quick wash

11.

Wool 40 °C

12.

Woll cold

13.

Handwash 40 °C

14.

Handwash 30 °C

15.

Rinse & Spin

16.

Spin

17.

Gentle spin

18.

Spin Drain

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8593 641 10060, 06/07/08 page 11 of 38

Exploded View

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8593 641 10060, 06/07/08 page 12 of 38

Exploded View

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8593 641 10060, 06/07/08 page 13 of 38

Wiring Diagram

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8593 641 10060, 06/07/08 page 14 of 38

Circuit Diagram

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8593 641 10060, 06/07/08 page 15 of 38

Program Chart

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8593 641 10060, 06/07/08 page 16 of 38

Program Chart

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8593 641 10060, 06/07/08 page 17 of 38

Program Chart

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8593 641 10060, 06/07/08 page 18 of 38

Program Chart

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8593 641 10060, 06/07/08 page 19 of 38

Program Chart

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8593 641 10060, 06/07/08 page 20 of 38

Program Chart

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8593 641 10060, 06/07/08 page 21 of 38

Program Chart

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8593 641 10060, 06/07/08 page 22 of 38

Program Chart

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8593 641 10060, 06/07/08 page 23 of 38

Text legend

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8593 641 10060, 06/07/08 page 24 of 38

Text legend

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8593 641 10060, 06/07/08 page 25 of 38

Text legend

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8593 641 10060, 06/07/08 page 26 of 38

Text legend

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8593 641 10060, 06/07/08 page 27 of 38

Service Bulletin 4812 712 40355 AUTHOR: Ronny Schuricht Last Update: 05/11/11 VERSION: 1.0 TITLE: Water dripping from lid onto side panels. SUBJECT: In rare cases, when the lid is opened after a washing cycle, water drips down the side panels.

REMEDIAL ACTION If customer claims wet side panels, remove the lid and put some silicon in the area of the frame like shown in the pictures.

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8593 641 10060, 06/07/08 page 28 of 38

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8593 641 10060, 06/07/08 page 29 of 38

Service Bulletin 4812 712 40354 AUTHOR: Ronny Schuricht Last Update: 02/07/11 VERSION: 1.0 TITLE: new fixation pin for shock absorber SUBJECT: Since 8th dec. 2010 a new pin fixing the shock absorber to the tub is used in production .

REMEDIAL ACTION The new pin is interchangeable with the old version. In SPC the old pins will be replaced by the new version.

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8593 641 10060, 06/07/08 page 30 of 38

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8593 641 10060, 06/07/08 page 31 of 38

Service Bulletin 4812 712 40300 AUTHOR: Ronny Schurricht Last Update: 04/29/08 VERSION: 1.0 TITLE: No possibility to push button of drum door. SUBJECT: We have some drum exchanges in the field related to the button on the drum door that is not flexible anymore.

REMEDIAL ACTION Since week 40/2007 there is used in production modified drum door where the plastic button of drum door is fixed. That means if the button is pushed, there is no movement visible of the button itself. This is correct. In case of exchanging drums it is possible that the original drum in the appliance has got a movable button, but the spare part drum has got the fixed button. Following drums are concerned: 4812 418 18556 4812 418 18557 4812 418 18635

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8593 641 10060, 06/07/08 page 32 of 38

Service Bulletin 4812 712 40317 AUTHOR: Ronny Schurricht Last Update: 07/01/09 VERSION: 1.0 TITLE: Heating Element alternative solution. SUBJECT: In special conditions it can occur that the heating element after a short period gets broken caused by very hard water (limestone) or variations in power supply.

REMEDIAL ACTION If the heating element gets broken under mentioned conditions we recommend using the alternative heating element that is nickel treated and usable for power supply up to 240V. According to SPC 600 pieces will be on stock from week 52 onwards.

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8593 641 10060, 06/07/08 page 33 of 38

Service Bulletin 4812 712 40313 AUTHOR: Juergen Reinhardt Last Update: 11/17/09 VERSION: 1.0 TITLE: F06 randomly displayed in Domino controls

CAUSE Sensible failure detection in drive system for safety reasons

REMEDIAL ACTION Please check the following points:

Load: Was there bulky load in the drum or was the machine overloaded ?

Drive system: Please check the tacho generator (resistance and cable). Please guarantee a proper and tight seat of the belt on drive shaft and pulley. Please check the electrical connections between controls and motor.

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8593 641 10060, 06/07/08 page 34 of 38

Service Bulletin 4812 712 40319 AUTHOR: Ronny Schurricht Last Update: 03/27/09 VERSION: 1.0 TITLE: Avoiding F13 in the field. SUBJECT: In the field we have a few cases of F13 caused by leakage due to water flowing into the electrical contacts of door lock during final spin.

REMEDIAL ACTION In order to avoid water leakage in production (week 10/2009) an insulation tape was implemented, stacked on the upper part of door lock. (see the picture) The application of insulation tape by serviceman is always necessary, when water leaks between lid of machine and front panel. Insulation tape: dimensions: 9 x 2 x max. 20 mm, material: Polyethylene foam. The usage of insulation tape is a temporary solution. In order to solve this problem in the future the door lock will be modified in the critical area and a new service bulletin will be issued.

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8593 641 10060, 06/07/08 page 35 of 38

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8593 641 10060, 06/07/08 page 36 of 38

Service Bulletin 4812 712 40321 AUTHOR: Ronny Schuricht Last Update: 10/14/10 VERSION: 3.0 TITLE: Drum with improved pulley fixation and drum opening. SUBJECT: There were made some modifications on Alliance drums in production (7.4.2009): 1. Change of hole for pulley screw in the hub from M6 to M8 to improve connection drum pulley. (LR+HR) 2. New hinge of drum door with thickness 1,8 mm (before 1,5 mm) and rivets with diameter 4 mm (before 3 mm). (HR with 210 mm door). 3. New shape of drum door for new hinge of drum. (HR with 210 mm door) Also the heating element holder (HR), is replaced by a new one with lower shape. (pls find Service Bulletin 481271240318) Update 19.07.2010 4. Change of hole in the hub (opposite side of pulley) from M6 to M8. Machines from serial number 341029..... onwards are equipped with the new screw M8x18 and accordingly modified drum. The washer is cancelled. Update 08.10.2010 5. Substitution of LR drum 4801 111 02217 by LR drum 4801 111 02218 equipped with drum opening of the HR drum, that is more stable.

REMEDIAL ACTION We introduced new spare parts: drum kits with pulley screw M8x23. In the case of HR also with heating element holder + screw. The drum with new hinge (1,8 mm) has got a bigger diameter. In order to avoid contact of the drum with the old heating element holder it’s necessary to exchange it by the new one when the drum is replaced. In LR machines it is not necessary because of enough space between drum and heating element holder. Update 19.07.2010 As spare parts the drum kits mentioned in the table below are equipped with the fitting screws. Service codes remain the same like before. Update 08.10.2010 If the drum of a 5kg LR machine needs to be exchanged the LR drum with 210mm drum opening will be send as spare part. Repair is exactly the same. The drum will fit without any problems.

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8593 641 10060, 06/07/08 page 37 of 38

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