Welding Calculation

OVERLAY WELD KG & RUN TIME ESTIMATION TOME REQUIRED FOR RADIOGRAPHY TEST C/SEAM OR L/SEAM OR T-FRAME (LS/CS/TF)? LG OF SHELL/NOZZLE= LOWER THK INCLUDING RAINFORCEMENT RADIOGRAPHY BY IRIDIUM/COBALT(I/C)? SPOT RT OR PENOROMIC RT (S/P)?

LG OF SHELL/NOZZLE= SPOT LENGTH= NO. OF SPOT=

3000 300 10

LS TIME REQUIRED FOR RT=

3000 50 I S

THK=

50

TIME CALCUCATION SPOT SPOT FOR FILLET IN T-FRAMES PEMOROMIC

168742861.xls.ms_office

IRIDIUM 86.4 691.2 2592.0

COBALT 23.8 113.0 458.2

9/1/2013

864 14.4 0.60

MIN HRS DAYS

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION SINGLE 'V'

RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=

PARAMETERS SETTING PROCESS KG/SHIFT

LS

HRS/KG

1). SMAW 2). SAW

q=

45

52 R.F.=

R.G.=

THK= 54

2

LG OF LONG SEAM= 58000 MATERIAL (SS/STEEL)= ss

3

DENSITY= 0.000008

4 2.00 (C/S) 30 0.27 (L/S) 18 0.44 3).FCAW (1.2 ) 6 1.33 4). GTAW 1.6 5.00 5). TWIN HD. (C/S)24 48 0.330.66 SAW ** (L/S) 14.428.8 0.561.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION WELDING FACTOR 1). 1G 1 2). 2G 1.6 3). 3G 1.3

ALL DIMENSIONS ARE IN MM PREHEATING REQUIRED? YES NO

CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING=

1420.3 298.2 1718.5

LONG SEAM

659.0 138.4 797.4

CHIP BACK DEPTH(MM) THK <= 30 THK > 30

PROCESS

POSITION

CODE

CODE

HEATING (Y/N)

OUTSIDE ROOT RUN

20%

2

0.44

1

1.0

N

1

OUT SIDE BALANCE

80%

1

2

1

1.0

N

1

CHIP BACK WELDING

100%

1

2

1

1.0

N

1

TOTAL =


MULTIPLICATION FACTOR 1.15 1

9/1/2013

RUN TIME (min) (Hrs) 3514.7 58.6 63264.4 1054.4 16603.5 276.7 83382.6 1389.7

6 12

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION


9/1/2013

LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION DOUBLE 'V'

RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)= q=

PARAMETERS SETTING PROCESS KG/SHIFT HRS/KG

ls

45

1). SMAW 2). SAW

36.0 THK= 54 R.F.=

3

LG OF LONG SEAM= 1364 MATERIAL (SS/STEEL)= steel

15.0 = R.G.=

60

DENSITY= 0.00000785

2

ALL DIMENSIONS ARE IN MM

PREHEATING REQUIRED? YES NO


710.3 514.4 1224.7

LONG SEAM

7.6 5.5 13.1

PROCESS CODE


CHIP BACK DEPTH(MM) THK <= 30 6 THK > 30 12

POSITION

HEATING

CODE

(Y/N)

OUTSIDE ROOT RUN

12%

1

2

1

1.0

Y

1.15

OUT SIDE BALANCE

88%

2

0.44

1

1.0

Y

1

CHIP BACK WELDING

100%

2

0.44

1

1.0

Y

1

TOTAL =


4 2.00 (C/S) 30 0.27 (L/S) 18 0.44 3).FCAW (1.2 ) 6 1.33 4). GTAW 1.6 5.00 5). TWIN HD. (C/S)24 48 0.330.66 SAW ** (L/S) 14.4 0.561.11 28.8 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION WELDING FACTOR 1). 1G 1 2). 2G 1.6 3). 3G 1.3

9/1/2013

RUN TIME (min) (Hrs) 120.7 2.0 178.5 3.0 146.9 2.4 446.1 7.4

LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION


9/1/2013

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION BACKING STRIP

RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=

cs

q= 10

PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 2). SAW

THK= 8 I/D OF SHELL 5486 MATERIAL (SS/STEEL)= STEEL

R.G.=

4 (C/S) 30 (L/S) 18 3).FCAW (1.2 ) 6 5). TWIN HD. (C/S) 24 48 SAW ** (L/S) 14.428.8 ** WITH 2 OPERATORS

10

DENSITY= 0.00000785

POSITION OF WELDING 1). 1G 2). 2G 3). 3G

MULTIPLICATION FACTOR 1 1.6 1.3



ALL DIMENSIONS ARE IN MM CROSS SEC. AREA

TOTAL WELD KG

O/S WELDING=

119.8

16.2

TOTAL WELDING=

119.8

16.2

CIRC SEAM OUT SIDE BALANCE


100%

PROCESS

POSITION

CODE

CODE

2

0.27

2

1.6

RUN TIME (Y/N) (min) (Hrs) Y 1 #VALUE! #VALUE! TOTAL = #VALUE! #VALUE! HEATING

9/1/2013


ETTING HRS/KG 2.00 0.27 0.44 1.33 0.330.66 0.561.11

MULTIPLICATION FACTOR

1.3 MULTIPLICATION FACTOR 1.15 1


9/1/2013

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION J GROOVE

RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)= =


CS

10

1). SMAW 2). SAW

59.0 THK= 80 R= 12

11.0 R.F.=

R.G.=

I/D OF SHELL 379 MATERIAL (SS/STEEL)= STEEL

10

DENSITY= 0.00000785

2

ALL DIMENSIONS ARE IN MM



2186.6 486.7 2673.3

CIRC SEAM

24.8 5.5 30.3



PROCESS

POSITION

HEATING

CODE

CODE

(Y/N)

OUTSIDE ROOT RUN

20%

1

2

1

1.0

Y

1.15

OUT SIDE BALANCE

80%

1

2

1

1.0

Y

1.15

CHIP BACK WELDING

100%

1

2

1

1.0

Y

1.15

TOTAL =


4 2.00 30 0.27 18 0.44 3). FCAW 6 1.33 4). GTAW 1.6 5.00 5). TWIN HD. (C/S) 24 48 0.33 0.66 SAW ** (L/S) 14.428.8 0.56 1.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION WELDING FACTOR 1). 1G 1 2). 2G 1.6 3). 3G 1.3 (C/S) (L/S)

9/1/2013

RUN TIME (min) (Hrs) 683.1 11.4 2732.5 45.5 760.3 12.7 4175.9 69.6

6 12



9/1/2013

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION COMPOUND 'V' =

RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)= 10

45 12 R.F.=

R.G.=

2

3

HRS/KG

4 2.00 (C/S) 30 0.27 (L/S) 18 0.44 3).FCAW (1.2 ) 6 1.33 THK= 50 4). GTAW 1.6 5.00 I/D OF SHELL= 2600 5). TWIN HD. (C/S) 24 48 0.33 0.66 SAW ** (L/S) 14.4 28.8 MATERIAL (SS/STEEL)= STEEL 0.56 1.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION DENSITY= 0.00000785 WELDING FACTOR 1). 1G 1 ALL DIMENSIONS ARE IN MM 2). 2G 1.6 3). 3G 1.3 PREHEATING REQUIRED? YES NO


738.6 298.2 1036.8

CIRC SEAM

48.3 19.5 67.8



PROCESS

POSITION

HEATING

CODE

CODE

(Y/N)

OUTSIDE ROOT RUN

20%

1

2

1

1.0

Y

1.15

OUT SIDE BALANCE

80%

2

0.27

1

1.0

Y

1

CHIP BACK WELDING

100%

2

0.27

1

1.0

Y

1

TOTAL =


PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 2). SAW

36 q=

CS

9/1/2013

RUN TIME (min) (Hrs) 1332.3 22.2 617.9 10.3 311.8 5.2 2262.0 37.7

6 12



9/1/2013

NOZZLE WELD KG & RUN TIME ESTIMATION SINGLE 'V'

NOZZLE ON SHELL/DEND) (D/S) ?

CFW= 10 INC. ANG=45

S

MATERIAL (SS/STEEL)= STEEL DENSITY= 7.85E-06 NOZZLE O/D= 60

4300

SHELL I/D=

R.F.= 2

ELLIPSE DIMENSION MAJOR AXIS= 64.0 MINOR AXIS= 64 LG. OF WELDING= 201.07

ON SHELL OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING

NOZ O/D 60

WEIGHT CROSS SEC. WELD KG CALCULATION AREA ON SHELL ON D/END O/S WELDING= 338.00 0.53 0.53 C/B WELDING= 56.55 0.09 0.09 TOTAL WELDING= 0.62 0.62 PROCESS POSITION HEATING CODE CODE (Y/N) 20% 1 2.5 1 1.0 Y 1.15 80% 1 2.5 1 1.0 Y 1.15 100% 1 2.5 1 1.0 Y 1.15 TOTAL =


HRS/KG 2.50 0.56 1.33 6.25

OFF SET= 0

THK= 26

R.G= 4

PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 3.2 2). SAW 14.4 3). FCAW (1.2 ) 6.0 4). GTAW 1.3

9/1/2013





1 1.6 1.3

1.15

1

CHIP BACK DEPTH(MM) THK <= 30 6 THK > 30 12 RUN TIME (min) (Hrs) 18.4 0.3 73.6 1.2 15.4 0.3 107.4 1.8

NOZZLE WELD KG & RUN TIME ESTIMATION BACKING STRIP


d

MATERIAL (SS/STEEL)= STEEL CFW= 9 INC. ANG= 15

DENSITY= 7.85E-06 NOZZLE O/D= 300

6800

SHELL I/D=

R.G= 10

NOZ O/D 300

CROSS SEC. AREA 875.44

WELD KG ON SHELL ON D/END 7.63 7.63

TOTAL WELDING=

ON D/END OUT SIDE BALANCE

BACKING STRIPP DIMENSION OUTER MAJOR AXIS= 358.4 OUTER MINOR AXIS= 340.0 WIDTH= 32.3


100%

PROCESS CODE 1 2.5

3).FCAW (1.2 )

6.0

OFF SET= 1100

THK= 50

ELLIPSE DIMENSIONo/d I/d MAJOR AXIS= 353.4 303.4 WEIGHT MINOR AXIS= 353.4 303.38 CALCULATION LG. OF WELDING= 1110.2 O/S WELDING=

PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 3.2 2). SAW 14.4

7.63 POSITION CODE 1

1.0

O/D= 358.4 I/D= 275.4

9/1/2013





1 1.6 1.3

1


7.63 HEATING (Y/N) Y 1.15 TOTAL =

1.15

RUN TIME (min) (Hrs) 1316.0 21.9 1316.0 21.9

NOZZLE WELD KG & RUN TIME ESTIMATION

ING HRS/KG 2.50 0.56 1.33


MULTIPLICATION FACTOR 1.15

1

DEPTH(MM) 6 12


9/1/2013


DOUBLE 'V'

S


CFW= 9 INC. ANG= 45

MATERIAL (SS/STEEL)= STEEL DENSITY= 7.85E-06 NOZZLE O/D=

OFF SET=

194

0

44 THK= 65

R.F.= 2

3020

SHELL I/D=

19 R.G=

NOZ O/D

3

194

INC. ANG= 35

ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING=

197.1 197 619.1137

ON SHELL

WEIGHT CALCULATION O/S WELDING= C/B WELDING= TOTAL WELDING=

WELD KG CROSS SEC. AREA ON SHELL ON D/END 1146.50 5.57 5.57 336.45 1.64 1.63 7.21 7.20

PROCESS

POSITION

HEATING

CODE

CODE

(Y/N)

20%

1

2.50

1

1.0

Y

1.15

OUT SIDE BALANCE

80%

1

2.5

1

1.0

Y

1

CHIP BACK WELDING

100%

1

2.5

1

1.0

Y

1

TOTAL =

9/1/2013

HRS/KG

1). SMAW 2). SAW 3).FCAW (1.2 ) 4). GTAW

3.2 14.4 6.0 1.3






OUTSIDE ROOT RUN



RUN TIME (min) (Hrs) 192.2 3.2 668.6 11.1 245.3 4.1 1106.2 18.4

2.50 0.56 1.33 6.25

6 12

NOZZLE WELD KG & RUN TIME ESTIMATION 'J' GROOVE

s



MATERIAL (SS/STEEL)= STEEL R.G=

1). SMAW 2). SAW DENSITY= 0.00000785 3).FCAW (1.2 ) 4). GTAW

NOZZLE LIP O/D=

369

3 R.F.= 10

3.2 14.4 6.0 1.3

2.50 0.56 1.33 6.25

OFF SET=

0 THK= 80

4644

SHELL I/D=

R= 12

INC. ANG.= 5

369 INC. ANG.= 5

372.4 372 1169.3

ON SHELL

WEIGHT CALCULATION I/S WELDING= C/B WELDING= TOTAL WELDING=

CROSS SEC. AREA 1456.86 414.69

PROCESS

WELD KG ON SHELL ON D/END 13.37 13.37 3.81 3.80 17.18 17.17

POSITION

CODE

HEATING

CODE

(Y/N)

OUTSIDE ROOT RUN

20%

1

2.5

1

1.0

Y

1.15

OUT SIDE BALANCE

80%

1

2.5

1

1.0

Y

1.15

CHIP BACK WELDING

100%

1

2.5

1

1.0

Y

1.15

TOTAL =





NOZ O/D



9/1/2013


RUN TIME (min) (Hrs) 461.4 7.7 1845.4 30.8 656.6 10.9 2963.4 49.4

6 12


R.F. PAD +SINGLE 'V'

S


CFW= 9 INC. ANG= 35

5

MATERIAL (SS/STEEL)= STEEL DENSITY= 0.00000785

PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 2). SAW 3).FCAW (1.2 ) 4). GTAW

INC. ANG= 5 OFF SET=

3.2 14.4 6.0 1.3

0 THK= 16 R.F.PAD

5

## ##

# ## # ##

NOZZLE O/D=

602 THK= 20

NOZ O/D





602 FILLET SIZE=30


4300

SHELL I/D=

R.F.= 2 R.G= 3

WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END O/S WELDING= 554.79 8.29 8.28 C/B WELDING= 56.55 0.85 0.84 R.F.PAD WELDING= 450.00 22.42 22.42 TOTAL WELDING= 31.55 31.54 PROCESS POSITION HEATING

607.0 605 1903.83

ON SHELL

CODE

CODE


(Y/N)

OUTSIDE ROOT RUN

20%

1

2.5

1

1.0

N

1

OUT SIDE BALANCE

80%

1

2.5

1

1.0

N

1

CHIP BACK WELDING

100%

1

2.5

1

1.0

N

1

R.F.PAD WELDING

100%

1

2.5

1

1.0

N

1

TOTAL =


9/1/2013

RUN TIME (min) (Hrs) 248.7 4.1 995.0 16.6 126.8 2.1 3362.6 56.0 1370.5 22.8


TING HRS/KG 2.50 0.56 1.33 6.25

TIPLICATION FACTOR 1 1.6 1.3

TIPLICATION FACTOR 1.15 1

DEPTH(MM) 6 12


9/1/2013

NOZZLE WELD KG & RUN TIME ESTIMATION R.F. PAD +SINGLE 'V'

D


CFW= 9 INC. ANG= 45

MATERIAL (SS/STEEL)= STEEL

1). SMAW 2). SAW 3).FCAW (1.2 )

10 INC. ANG= 5


DENSITY= 0.00000785

HRS/KG

3.2 14.4 6.0

2.50 0.56 1.33

OFF SET=

330 THK= 90 R.F.PAD

# ## # ## # # ##

10 NOZZLE O/D=

345 THK= 90

NOZ O/D





345 FILLET SIZE=40

2450

SHELL I/D=

R.F.= 2 R.G= 3

WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END ELLIPSE DIMENSION o/d I/d O/S WELDING= 13984.83 131.46 131.46 MAJOR AXIS= 381.2 331.2 R.F.PAD WELDING= 800.00 20.26 20.26 MINOR AXIS= 381.2 331.1593 TOTAL WELDING= 151.71 151.71 LG. OF WELDING= 1197.447 PROCESS POSITION HEATING

ON D/END

CODE

CODE


(Y/N)

OUT SIDE BALANCE

100%

2

0.56

1

1.0

Y

R.F.PAD WELDING

100%

1

2.50

3

1.3

Y

1 1.15

TOTAL = BACKING STRIPP DIMENSION OUTER MAJOR AXIS= 386.2 OUTER MINOR AXIS= 371.0 WIDTH= 25.2


9/1/2013

RUN TIME (min) (Hrs) 4381.9 73.0 4542.3 75.7 8924.1 148.7

6 12

NOZZLE WELD KG & RUN TIME ESTIMATION R.F. PAD +SINGLE 'V'

S


CFW= 9 MATERIAL (SS/STEEL)= STEEL INC. ANG= 35

5 DENSITY= 0.00000785 OFF SET=

THK= 16 R.F.PAD


HRS/KG


3.2 14.4 6.0 1.3

2.50 0.56 1.33 6.25





545 5 R.F.= 2

## ##

NOZZLE O/D=

# ##

##

#

407 NOZ O/D

407 FILLET SIZE=30 4300

SHELL I/D=

THK= 17

R.G= 3

INC. ANG=

35 ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING=

424.7 410 1311.309

ON SHELL

WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END I/S WELDING= 129.77 0.42 1.36 C/B(O/S) WELDING= 314.68 1.01 3.30 R.F. PAD WELDING 450.00 22.42 22.42 TOTAL WELDING= 23.85 27.07 PROCESS POSITION HEATING CODE

CODE


(Y/N)

OUTSIDE ROOT RUN

20%

1

2.5

1

1.0

N

1

OUT SIDE BALANCE

80%

1

2.5

1

1.0

N

1

CHIP BACK WELDING

100%

1

2.5

1

1.0

N

1

R.F.PAD WELDING

100%

1

2.5

1

1.0

N

1

TOTAL =


9/1/2013

RUN TIME (min) (Hrs) 12.5 0.2 50.1 0.8 151.9 2.5 3362.6 56.0 3577.2 59.6

6 12



9/1/2013


R.F.PAD + DOUBLE 'V'

D


CFW= 9 INC. ANG= 60 INC. ANG= 10

MATERIAL (SS/STEEL)= STEEL 10 DENSITY= 0.00000785

THK= 30 R.F.PAD

PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 2). SAW 3).FCAW (1.2 ) 4). GTAW

3.2 14.4 6.0 1.3





OFF SET=

10

330

## ## # ## # ##

NOZZLE O/D=

345

40 THK= 60

R.F.= 2

18

NOZ O/D


2450

SHELL I/D=

345 R.G=

INC. ANG=

45 363.0 348 1117.086

ON D/END OUTSIDE ROOT RUN

FILLET SIZE=30

3

WEIGHT CALCULATION O/S WELDING= C/B WELDING= R.F. PAD WELDING TOTAL WELDING= PROCESS

WELD KG CROSS SEC. AREA ON SHELL ON D/END 4099.95 35.95 35.19 450.00 3.95 3.86 450.00 22.42 22.42 39.90 39.05 POSITION HEATING

CODE

CODE


(Y/N)

20%

2

0.56

1

1.0

Y

1

OUT SIDE BALANCE

80%

1

2.5

2

1.6

Y

1.15

CHIP BACK WELDING

100%

1

2.5

2

1.6

Y

1.15

R.F.PAD WELDING

100%

1

2.5

1

1.0

Y

1.15

TOTAL =


9/1/2013

RUN TIME (min) (Hrs) 234.6 3.9 7769.2 129.5 1065.9 17.8 3867.0 64.4 12936.7 215.6


S SETTING HRS/KG 2.50 0.56 1.33 6.25

MULTIPLICATION FACTOR 1 1.6 1.3 MULTIPLICATION FACTOR 1.15 1

ACK DEPTH(MM) 6 12


9/1/2013


SET ON

S

NOZZLE IN SHELL/DEND) (D/S) ?

50

35

NOZ I/D

MATERIAL (SS/STEEL)=

19

STEEL

DENSITY= 0.00000785 `

INC. ANG.=

15

CFW= 9 INC. ANG.= 50

3 NOZ I/D 203 NOZ O/D 273

3400

SHELL I/D=

THK= 70


CROSS SEC. AREA 238.2 238 748.0

WEIGHT CALCULATION O/S WELDING=

716.09

TOTAL WELDING=

ON SHELL

WELD KG ON SHELL ON D/END 4.20 4.20 4.20

3.2 14.4 6.0 1.3





4.20

PROCESS

POSITION

HEATING

CODE

CODE

(Y/N)

OUTSIDE ROOT RUN 20%

4

6.25

1

1.0

Y

OUT SIDE BALANCE 80%

1

2.5

1

1.0

y

1.15 1.15

TOTAL =


HRS/KG


2.50 0.56 1.33 6.25

OFFSET= 0

R.F.= 1

R.G.=


9/1/2013

RUN TIME (min) (Hrs) 362.6 6.0 580.2 9.7 942.9 15.7

FILLET WELD KG & RUN TIME ESTIMATION


WELD LG (CALCULATED/MANUAL) (C/M?) M MANUAL LENGTH OF WELDING(MM)=

33615

HRS/KG

1). SMAW 2). SAW 3).FCAW (1.2 )

3.2 14.4 6.0

2.50 0.56 1.33

POSITION OF WELDING 1). 1F/2F 2) 3F

MULTIPLICATION FACTOR 1 1.1



MATERIAL (SS/STEEL)= STEEL DENSITY= 0.00000785 FOR CALCULATING WELD LENGTH RADIUS OF WELDING(MM)= 0 INCLUDED ANGLE OF WELDING(DEG)= 0 CALCULATED LENGTH OF WELDING(MM)= 0.000

6

6

LENGTH OF WELDING(MM)=

WELD CALCULATION CROSS SEC. AREA TOTAL WELDING 18.00

POSITION

HEATING

CODE

CODE

(Y/N)

1


TOTAL WELD KG 4.75

PROCESS

FILLET WELD

2.50

33615.000

1

1.0

Y

9/1/2013

1

(min) 712.5 712.5

RUN TIME (Hrs) 11.9 11.9

FILLET WELD KG & RUN TIME ESTIMATION DOUBLE SIDE FILLET JOINT WELDING BY SINGLE OPERATOR/ DOUBLE OPERATOR(S/D)? WELD LG (CALCULATED/AMNUAL) (C/M?) m MANUAL LENGTH OF WELDING(MM)=

D

HRS/KG

1). SMAW 2). SAW 3).FCAW (1.2 )

3.2 14.4 6.0

2.50 0.56 1.33



PREHEATING REQUIRED?


YES

1.15

NO

1

1000

MATERIAL (SS/STEEL)= STEEL

13

DENSITY= 0.00000785 FOR CALCULATING WELD LENGTH RADIUS OF WELDING(MM)= 0 INCLUDED ANGLE OF WELDING(DEG)= 0 CALCULATED LENGTH OF WELDING(MM)= 0.000 LG OF WELDING= 1000.000

13

WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=


TOTAL WELD KG 0.66 0.66

169.00

1.33

DOUBLE OPERATOR

PROCESS

POSITION

HEATING

CODE

CODE

(Y/N)

FIRST SIDE

100%

1

2.50

1

1.0

Y

SECOND SIDE SIDE

100%

1

2.50

1

1.0

Y

1 1 TOTAL=



9/1/2013

(min) 99.5 99.5 99.5

RUN TIME (Hrs) 1.7 1.7 1.7

FILLET WELD KG & RUN TIME ESTIMATION DOUBLE SIDE FILLET JOINT WELDING BY SINGLE OPERATOR/ DOUBLE OPERATOR(S/D)?

S

PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 2).FCAW (1.2 )

HRS/KG

3.2 6.0

2.50 1.33

MATERIAL (SS/STEEL)= STEEL SECOND SIDE 20CFW

20CFW FIRST SIDE

WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=

DENSITY= 0.00000785

O/D= 400



400.00

3.95

SINGLE OPERATOR

PROCESS

POSITION

HEATING

CODE

CODE

(Y/N)

FIRST SIDE

100%

1

2.50

1

1.0

N

1.1

SECOND SIDE SIDE

100%

1

2.50

1

1.0

N

1.1 TOTAL=


9/1/2013

(min) 320.1 331.0 651.1





YES

1.15

NO

1

RUN TIME (Hrs) 5.3 5.5 10.9

FILLET WELD KG & RUN TIME ESTIMATION DOUBLE SIDE + FULL PENETATION JOINT PROCESS? (DOT/ WITH CHIP BACK/TIG+SMAW) (D/C/T) ? WELD LG (CALCULATED/AMNUAL) (C/M?) C MANUAL LENGTH OF WELDING(MM)= MATERIAL (SS/STEEL)= STEEL


C

20

60

10 RG=

DEG

2 2 20

WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING

DENSITY= 0.00000785 FOR CALCULATING WELD LENGTH RADIUS OF WELDING(MM)= 1000 INCLUDED ANGLE OF WELDING(DEG)= 360 CALCULATED LENGTH OF WELDING(MM)= 6283.185 LENGTH OF WELDING(MM)= 6283.185 CHIP BACK DEPTH(MM)= 6



331.73

16.36

TOTAL WELDING=

WITH CHIP BACK

(INCLUDING CHIP BACK)

PROCESS

POSITION

HEATING

CODE

CODE

(Y/N)

FIRST SIDE

100%

4

2.63

1

1.0

N

1.1

SCOND SIDE SIDE

100%

4

2.63

1

1.0

N

1.1 TOTAL=


10000

9/1/2013

(min) 1175.7 1658.9 2834.7

HRS/KG

1). SMAW 2). SAW (TWIN HEAD) 3).FCAW (1.2 ) 4). GTAW+SMAW

3.2 14.4 6.0 1.3





YES

1.15

NO

1

RUN TIME (Hrs) 19.6 27.6 47.2

2.50 0.56 1.33 6.25 FOR TIG

OVERLAY WELD KG & RUN TIME ESTIMATION FORGING GASKET FACE O/LAY O/D OF GASKET FACE O/LAY= BORE OF FLANGE AFTER O/L= MEAN DIA OF GASKER GROOVE= DEPTH OF GASKET GROOVE= WIDTH OF GROOVE AT TOP= THK OF O/LAY= GASKET FACE O/LAY=

BORE O/LAY 229 165 200 10 23 8

BORE OF FLANGE AFTER O/LAY= LENGTH OF FLANGE/FORG= THK OF O/LAY=

2.423601 KG

BORE O/LAY=

165 1234 8

42.9231 KG

BACK FACE O/LAY O/D OF LIP = BORE OF FORG AFTER O/L= THK OF O/LAY= BACK FACE O/LAY= TOTAL O/LAY=

487 381 6 3.46862 KG 48.81532 KG

KG

PROCESS

HEATING

CODE

(Y/N)

RUN TIME

GASKET FACE OVER LAY

2.4

1

2.00

N

1.00

BORE OVER LAY

42.9

2

1.14

Y

1.15

BACK FACE (PROFILE) OVER LAY

3.5

3

1.33

N

1.00 TOTAL=


(min) 291 3385 277 3953.1

9/1/2013

(Hrs) 4.8 56.4 4.6 65.9

PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 2).FCAW (1.2 )(M/C) 3). FCAW (MANUAL)


4 7 6

HRS/KG 2.00 1.14 1.33


OVERLAY WELD KG & RUN TIME ESTIMATION

FLANGE GASKET FACE O/LAY O/D OF GASKET FACE O/LAY= BORE OF FLANGE AFTER O/L= DIA OF GASKER GROOVE= DEPTH OF GASKET GROOVE= WIDTH OF GROOVE AT TOP= THK OF O/LAY=

BORE O/LAY 483 381 450 0 0 7

BORE OF FLANGE AFTER O/LAY= LENGTH OF FLANGE= THK OF O/LAY=

GASKET FACE O/LAY=

3.876072 KG

TOTAL O/LAY=

13.68025 KG

KG

BORE O/LAY=

PROCESS

HEATING

CODE

(Y/N)

GASKET FACE OVER LAY

3.9

1

2.00

N

BORE OVER LAY

9.8

2

1.14

N

1.00 1.00 TOTAL=


381 168 6

9.80418 KG

RUN TIME (min) 465 672 1137.4

9/1/2013

(Hrs) 7.8 11.2 19.0

PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 2).FCAW (1.2 )(M/C) 3). FCAW (MANUAL)


4 7 6

HRS/KG 2.00 1.14 1.33


OVERLAY WELD KG & RUN TIME ESTIMATION ELBOW I/D O/LAY BORE OF ELBOW AFTER O/LAY= RADIUS OF ELBOW INCLUDED ANGLE OF ELBOW= THK OF O/LAY=

BORE O/LAY=


448 1176 90 8

1). SMAW 2). FCAW (MANUAL)


169.3643 KG

KG

BORE OVER LAY


169.4

2

PROCESS

HEATING

CODE

(Y/N)

1.33

N

1.00

9/1/2013

4 6

2.00 1.33


RUN TIME (min) 13549

HRS/KG

(Hrs.) 225.8

OVERLAY WELD KG & RUN TIME ESTIMATION PIPE I/D O/LAY BORE OF PIPE AFTER O/LAY= LENGTH OF PIPE= THK OF O/LAY=

BORE O/LAY=


381 463 6

1). SMAW 2).FCAW (1.2 )(M/C) 3). FCAW (MANUAL)


27.01986 KG

KG

BORE OVER LAY


27.0

PROCESS

HEATING

CODE

(Y/N)

2

1.14

Y

1.15

9/1/2013

4 7 6


RUN TIME (min) 2131

2.00 1.14 1.33

(Hrs.) 35.5

OVERLAY WELD KG & RUN TIME ESTIMATION CIRC. SEAM/ LONG SEAM OVERLAY I/D OF SHELL= THK OF O/LAY= CLAD STRIP ANG.= THK OF CLAD= CALCULATION WIDTH OF O/LAY= R.F. WIDTH= AREA OF O/LAY=

3400 6 45 5

THK= I/S INC. ANG.= I/S 'V' HEIGHT= CLAD STRIPPING= ROOT GAP= LG OF CEAM=

65 78 364.5095

C/SEAM O/LAY=


70 35 47 15 3 10697.12

1). SMAW 2).FCAW (1.2 )(M/C) 3). FCAW (MANUAL)


30.60874

THK= 70

C/SEAM OR L/SEAM (LS/CS)?

47

q= 35

5 R.G.=

3 5

15 = 45

O/L THK= 6 35

I/D OF SHELL= 3400

KG

CIRC. SEAM OVER LAY


30.6

PROCESS

HEATING

CODE

(Y/N)

1

2.00

Y

RUN TIME

1.15

9/1/2013

(min) 4224

(Hrs.) 70.4

4 7 6

HRS/KG 2.00 1.14 1.33


CS

SHELL ESSC OVERLAY WELD KG & RUN TIME ESTIMATION SHELL ESSC OVERLAY I/D OF SHELL BEFORE O/LAY= LENGTH OF SHELL= THK OF O/LAY=

BORE O/LAY=


4500 2250 8

1) ESSC (60 WD) 2) ESSC (90WD) 3) ESSC (120 WD)

2032.133 KG

KG

PROCESS CODE

I/D OVER LAY(WITH 2 OPERATOR)


2032.1

1

0.18

RUN TIME (min) 44337

9/1/2013

(Hrs.) 739.0

44 66 84

HRS/KG 0.18 0.12 0.10

Welding Calculation

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