Waukesha Universal II Positive Displacement Pumps Manual

Operation and Maintenance Manual Universal II Series Positive Displacement Pumps

Read and understand this manual prior to installing, operating or servicing this equipment.

611 Sugar Creek Road Delavan, WI 53115 USA Tel: (800) 252-5200 (within the USA) • (262) 728-1900 Fax: (800) 252-5012 (within the USA) • (262) 728-4904 E-mail: [email protected] Web site: www.spxprocessequipment.com

Information contained in this manual is subject to change without notice and does not represent a commitment on the part of Waukesha Cherry-Burrell. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Waukesha Cherry-Burrell.

Copyright © 2007 All Rights Reserved. Gore-Tex is a registered trademark of W.L. Gore & Associates, Inc. Kalrez is a registered trademark of DuPont Dow Elastomers. Chemraz is a registered trademark of Greene, Tweed & Co.

Issued Date: March 2004 Revision Date: February 2007 Publication: 95-03015

Table of Contents Waukesha Cherry-Burrell Warranty ...................................................................6 Shipping Damage or Loss .......................... ........................... ........................... ....... 6 Warranty Claim ........................ .......................... ........................ .......................... ... 6

Safety ........................................................................................................................7 Replacement Labels ................................................................................................8 Application Instructions ........................ .......................... ........................ ................ 8

Care of Stainless Steel .............................................................................................9 Stainless Steel Corrosion ................................................ ......................... ................ 9 Alloy 88 ........................... .......................... ........................... .......................... ......... 9 Elastomer Seal Replacement Replacement Following Passivation ..................... ......................... 9

Introduction .............................................................................................................10 Pump Receiving ...................... ........................ .......................... ........................ ....... 10 Pump Characteristics ........................ .......................... ......................... .................... 10 Equipment Serial Number ............................. .......................... ......................... ....... 10 Pump Shaft Location ...................................... .......................... ........................... .... 10 Operating Parameters ....................... ........................... ........................... ................. 11 Factory Remanufacturing Program .................................. ....... ........................... .......................... ............. 11 Universal II PD Pump Dimensions .......................... . ......................... ......................... ...................... 12 Universal II PD Pump Dimensions .......................... ............... .............. ............... .. 12 Rectangular Flange Universal II PD Pump Dimensions ............... ............... ......... 14 Tru-Fit ™ Universal II PD Pump Dimensions - Ductile Iron Base Base .............. ......... 16 Tru-Fit ™ Universal II PD Pump Dimensions - Stainless Steel Base ...... ............. 18

Installation ...............................................................................................................20 Install Pump and Drive Drive Unit ............................... .......................... ......................... .. 20 Install Connections and Piping ............................ .......................... ........................ .. 20 Fittings ............... .............. ............... .............. ................ ............... .............. ............ 20 Piping Support .............. ............... .............. .............. ............... .............. ............... .. 20 Expansion Joints ............... ................ ............... .............. ................ ............... ......... 21 Inlet Piping ............... ................ ............... .............. ............... ................ ............... ... 21

Install Check Valves ...................... .......................... .......................... ...................... 21 Inlet Side on Lift Applications ............. ............... ................ ............... ................ .... 21 Discharge Side ............... .............. ................ .............. ............... ............... .............. 21

Install Isolation Valves ........................................ .......................... .......................... 21 Install Relief Valves .............................. .......................... .......................... .............. 22 Inlet Side Strainers and Traps Traps ......................................... ........................ ................. 22 Install Pressure Gauges .......................... .......................... ........................ ................ 22 Seal Flush Connections ............................. ........................ .......................... ............ 22 CIP (Clean-In-Place) Features ......................... ........................... ........................... .. 23 Check Coupling Alignment ............................................... .......................... ............ 23 Check Angular Alignment ..................... ......................... ........................ ................. 24 Check Parallel Alignment .......................... .......................... ......................... ........... 24 Check Belt and Chain Drive Alignment Alignment ................................ .......................... ........ 24 Check Pump Rotation ....................... ........................ ......................... ...................... 25

Operation .................................................................................................................26 Pre-Startup Checklist ......................... ......................... ......................... .................... 26 Startup Procedure ....................... ........................ .......................... ......................... .. 26 Shutdown Procedure ...................... .......................... ......................... ....................... 26 Emergency Shutdown Procedure ............................. .. ........................... ........................... .................... 26

Maintenance ............................................................................................................27 Important Safety Information ...................................... ........................... ................. 27 Lubrication ........................ ........................ .......................... ......................... ........... 27 Drive Lubrication .............. .............. ................ ............... .............. ................ .......... 27 Gears ............... .............. ............... .............. ............... ............... .............. ............... . 27 Bearings ............... ............... ............... .............. ................ .............. ............... ......... 27

Revised: February 2007

95-03015

Page 3

Table of Contents Maintenance Inspections ......................... .......................... ......................... ............. 28 Inspection of Rotor Tips ......... ............... ................ .............. ............... ................ ... 28 Inspection of Rotor, Shaft Key and Keyway ............. ............... ............... .............. 28 Inspection of Shaft ............... ............... .............. ................ .............. ............... ........ 28 Inspection of Rotor Hub End ........ ............... ............... ............... ............... ............. 28 Inspection of Shaft Shoulder .............. ............... ............... ............... ............... ........ 28 Inspection of Gears and Bearings . ............... ................ ............... .............. ............. 28

Maintenance Inspection Chart ............ ........................... .......................... ............... 29 Annual Maintenance ....................... .......................... .......................... .................... 30 Cleaning ....................... ........................ ......................... ........................ .................. 30 Fluid Head Disassembly ..................................... .......................... ........................ .. 31 Remove Cover ........................................................................................................31 Remove Rotor Nut Assemblies ............... ............... ............... .............. ................ ... 31 Remove Rotors .......................................................................................................32 Remove Pump Body ........................... ................ .............. ............... ............... ....... 32 Remove Mechanical Seal ............. ............... ............... .............. ................ .............. 32

Gear Case Disassembly ........................ ......................... ........................ .................. 32 Remove Gear Case Cover ......................................................................................32 Remove Shaft ............. .............. ................ .............. ............... ................ .............. ... 33 Replace Bearing Assemblies ............... .............. ............... ............... ............... ........ 34

Gear Case Assembly ....................... .......................... ........................ ...................... 36 Install Shaft ............. ................ .............. ............... .............. ................ .............. ...... 36 Install Rear Seal Assembly .................. ............... ............... ............... ............... ...... 38 Install Gear Case Cover ............. ............... ................ .............. ............... ................ 39

Checking for Proper Clearance ........................... ......................... .......................... . 39 Fluid Head Assembly ...................... .......................... ........................ ...................... 40 Install Mechanical Seal ..........................................................................................40 Install Pump Body ................. ............. .............. ............... .............. ............... .......... 41 Install Rotors .............. .............. ................ .............. ............... ............... ............... ... 41 Install Rotor Nut Assemblies .................... ................ .............. ............... ................ 41 Install Cover ............... ............... ............... ............... .............. ................ .............. ... 42 Relief Cover Option (Vented Cover) .....................................................................44 Installation Adjustment ..........................................................................................44

Parts Lists ................................................................................................................46 006-U2 PD Pumps 014-U2 PD Pumps 015-U2 PD Pumps 018-U2 PD Pumps 030-U2 PD Pumps 034-U2 PD Pumps 040-U2 PD Pumps 045-U2 PD Pumps 060-U2 PD Pumps 064-U2 PD Pumps 130-U2 PD Pumps 134-U2 PD Pumps 180-U2 PD Pumps 184-U2 PD Pumps 210-U2 PD Pumps 213-U2 PD Pumps 214-U2 PD Pumps 220-U2 PD Pumps 224-U2 PD Pumps 320-U2 PD Pumps 323-U2 PD Pumps

Page 4

............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ............... ............................... .......................... .......................... ...............

95-03015

46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86


Table of Contents 324-U2 PD Pumps .............................................. .......................... ......................... .. 88 Universal II PD Pump Seals ............. ........................... ........................... ................. 90 Model 006, 014, 015, 018 Universal II ............. ............... .............. .............. .......... 90 Model 030, 034, 040 Universal II ................. .............. ............... .............. .............. 90 Model 045, 060, 064, 130, 134 Universal II .................... .............. .............. .......... 91 Model 180, 220, 224 Universal II ................. .............. ............... .............. .............. 91 Model 210, 213, 320, 323 Universal II ............. ............... .............. .............. .......... 92

Universal II PD Pump Vented Vented Cover ......................... ........................ ..................... 93 Model 006, 014, 015, 018, 030, 034, 040 Universal II ............. ............... .............. 93 Model 045, 060, 064, 130, 134 Universal II .................... .............. .............. .......... 94 Model 180, 184, 214, 220, 224 Universal II .................... .............. .............. .......... 95

Tru-Fit™ Universal II PD Pump .............. ......................... .......................... ............ 96 Bearing Retainer/Seal New Part Numbers ........................ ........................... ........... 98

Troubleshooting ......................................................................................................99


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Warranty

Waukesha Cherry-Burrell

Waukesha Cherry-Burrell Warranty Seller warrants its products to be free from defect in materials and workmanship for a period of one (1) year from the date of shipment. This warranty shall not apply to products which require repair or replacement due to normal wear and tear or to products which are subjected to accident, misuse or improper maintenance. This warranty extends only to the original Buyer. Products manufactured by others but furnished by Seller are exempted from this warranty and are limited to the original manufacturer’s warranty. Seller’s sole obligation under this warranty shall be to repair or replace any products that Seller determines, in its discretion, to be defective. Seller reserves the right either to inspect the products in the field or to request their prepaid return to Seller. Seller shall not be responsible for any transportation charges, duty, taxes, freight, labor or other costs. The cost of removing and/or installing products which have been repaired or replaced shall be at Buyer’s expense. Seller expressly disclaims all other warranties, express or implied, including without limitation any warranty of merchantability of fitness for a particular purpose. The foregoing sets forth Seller’s entire and exclusive liability, and Buyer’s exclusive and sole remedy, for any claim of damages in connection with the sale of products. In no event shall Seller be liable for any special consequential incidental or indirect damages (including without limitation attorney’s fees and expenses), nor shall Seller be liable for any loss of profit or material arising out of or relating to the sale or operation of the products based on contract, tort (including negligence), strict liability or otherwise.

Shipping Damage or Loss If equipment is damaged or lost in transit, file a claim at once with the delivering carrier. The carrier has signed the Bill of Lading acknowledging that the shipment has been received from WCB in good condition. WCB is not responsible for the collection of claims or replacement of materials due to transit shortages or damages.

Warranty Claim Warranty claims must have a Returned Goods Authorization (RGA) from (RGA) from the Seller before returns will be accepted. Claims for shortages or other errors, exclusive of transit shortages or damages, must be made in writing to Seller within ten (10) days after delivery. Failure to give such notice shall constitute acceptance and waiver of all such claims by Buyer.

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95-03015



Safety

Safety READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT Waukesha Cherry-Burrell recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by: 1.

Occupationa Occupationall Safety Safety and and Health Health Administra Administration tion (OSHA), (OSHA), Title 29 of the CFR CFR Section 1910.212- General Requirements for all Machines

2.

Nation National al Fire Fire Protec Protection tion Asso Associa ciation tion,, ANSI/NFP ANSI/NFPA A 79 ANSI/NFPA 79- Electrical Standards for Industrial Machinery

3.

Nation National al Electr Electrica icall Code Code,, ANSI ANSI/NFP /NFPA A 70 70 ANSI/NFPA 70- National Electrical Code ANSI/NFPA 70E- Electrical Safety Requirement for Employee Workplaces

4.

Americ American an Nation National al Standa Standards rds Insti Institute tute,, Section Section B11 B11

Attention: Servicing Attention: Servicing energized industrial equipment can be hazardous. Severe injury or death can result from electrical shock, burn, or unintended actuation of controlled equipment. Recommended practice is to disconnect and lockout industrial equipment from power sources, and release stored energy, if present. Refer to the National Fire Protection Association Standard No. NFPA70E, Part II and (as applicable) OSHA rules for Control of Hazardous Energy Sources (Lockout-Tagout) and OSHA Electrical Safety Related Work Practices, including procedural requirements for: •

Lockout-tagout

•

Person Personnel nel qualifi qualificat cation ionss and trainin training g requ requirem irement entss

•

When it is is not feasible feasible to de-energiz de-energizee and lockout lockout-tagou -tagoutt electrical electrical circuits circuits and and equipment equipment before before working working on on or near near exposed circuit parts

Locking and Interlocking Devices: Devices: These devices should be checked for proper working condition and capability of performing their intended functions. Make replacements only with the original manufacturer’s renewal parts or kits. Adjust or repair in accordance with the manufacturer’s instructions. Periodic Inspection: Inspection: Industrial equipment should be inspected periodically. Inspection intervals should be based on environmental and operating conditions and adjusted as indicated by experience. At a minimum, an initial inspection within 3 to 4 months after installation is recommended. Inspection of the electrical control systems should meet the recommendations as specified in the National Electrical Manufacturers Association (NEMA) Standard No. ICS 1.3, Preventative Maintenance of Industrial Control and Systems Equipment, for the general guidelines for setting-up a periodic maintenance program. Replacement Equipment: Use Equipment: Use only replacement parts and devices recommended by the manufacturer to maintain the integrity of the equipment. Make sure the parts are properly matched to the equipment series, model, serial number, and revision level of the equipment. Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to equipment: DANGER: marked with a stop sign. Immediate hazards which WILL result in severe personal injury or death. WARNING: marked with a warning triangle. Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION: marked with a warning triangle. Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.


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Page 7

Replacement Labels


Replacement Labels WARNING: The following labels are installed on your equipment. If these labels are removed or become unreadable contact Waukesha Cherry-Burrell customer service at 1-800-252-5200 or 262-728-1900, or refer to “Parts Lists” on on page 46 for for replacement part numbers.

Application Instructions Apply to clean, dry surface. Remove backing f rom label, place in proper positi on, protect with cover sheet and burnish. ( A soft rubber roller also may be used to press label into place.) Apply all labels to be readable from front of pump.

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95-03015



Care of Stainless Steel

Care of Stainless Steel Stainless Steel Corrosion Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel. If film is disturbed or destroyed, stainless steel becomes much less resistant to corrosion and may rust, pit or crack. Corrosion pitting, rusting and stress cracks may occur due to chemical attack. Use only cleaning chemicals specified by a reputable chemical manufacturer for use with 300 series stainless steel. Do not use excessive concentrations, temperatures or exposure times. Avoid contact with highly corrosive acids such as hydrofluoric, hydrochloric or sulfuric. Also avoid prolonged contact with chloride-containing chemicals, especially in presence of acid. If chlorine-based sanitizers are used, such as sodium hypochlorite (bleach), do not exceed concentrations of 150 ppm available chlorine, do not exceed contact time of 20 minutes, and do not exceed temperatures of 104°F (40°C). Corrosion discoloration, deposits or pitting may occur under product deposits or under gaskets. Keep surfaces clean, including those under gaskets or in grooves or tight corners. Clean immediately after use. Do not allow equipment to set idle, exposed to air with accumulated foreign material on the surface. Corrosion pitting may occur when stray electrical currents come in contact with moist stainless steel. Ensure all electrical devices connected to the equipment are correctly grounded.

Alloy 88 Waukesha Alloy 88 is the standard rotor material for Universal I, Universal II, Universal Lobe, Universal 420/520 and 5000 Series Rotary PD pumps. This alloy was developed specifically for corrosion resistance and close operating clearance requirements of high performance rotary positive displacement pumps. Alloy 88 is a nickel based, corrosionresistant, non-galling or seizing material. The ASTM designation is A494 Grade CY5SnBiM (UNS N26055), and the material is listed in the 3-A Sanitary Standards as acceptable for product contact surfaces. The above properties make Alloy 88 the ideal material for Waukesha stainless steel PD pumps. The non-galling rotors permit close operating clearances in the liquid end. This provides low slip and minimum shear shear damage. The rotors will not gall or seize if they come in contact with the body or cover during operation. The corrosion resistance of Alloy 88 is approximately equal to AISI 300 Series Stainless Steel. However, Alloy 88 has limited resistance to certain aggressive chemicals that may be commonly used in contact with AISI 300 Series Stainless Steel. Do not use Alloy 88 in contact with nitric acid. Nitric acid is commonly used to passivate new installations of stainless steel equipment. Do not allow nitric acid based passivation chemicals to contact Alloy 88 rotors. Remove the rotors during passivation and use a separate pump to circulate the passivation chemicals. Also, if nitric acid-based CIP cleaning chemicals are used, remove the rotors prior to CIP cleaning and clean them separately by hand in a mild detergent. If you have questions regarding other aggressive chemicals, please contact Waukesha Cherry-Burrell Application Engineering for assistance.

Elastomer Seal Replacement Following Passivation Passivation chemicals can damage product contact areas of WCB equipment. Elastomers (rubber components) are most likely to be affected. Al ways inspect all elastomer seals after passivation is completed. Replace any seals showing signs of chemical attack. Indications may include swelling, cracks, loss of elasticity or any other noticeable changes when compared with new components.


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Introduction


Introduction Numerical callouts in illustrations reflect item numbers in Parts Lists beginning on page 46 . Alphabetical callouts represent pre-assembled parts not found in Parts Lists.

Pump Receiving DANGER: Pump contains internal moving parts. DO NOT put hands or fingers into pump body body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair pump unless all power is off and locked out.

Equipment Serial Number All Waukesha Cherry-Burrell pumps are identified by a serial number on gear case nameplate, which is stamped on pump body and cover. Gear case, body and cover must be kept together as a unit due to backface, rotor and cover clearances. Failure to do so will damage pump.

All ports are covered at the factory to keep out foreign objects during transit. If covers are missing or damaged, remove pump cover for a thorough inspection of fluid head. Be sure pumping head is clean and free of foreign material before rotating shaft. Each Waukesha Cherry-Burrell pump is shipped completely assembled, lubricated and ready for use. Review “Operation” “Operation” on page 26 before 26 before operating pump.

Pump Characteristics

Figure 1 - Gear Case Nameplate

Waukesha Cherry-Burrell Universal II pumps are positive displacement, low slip, stainless steel pumps designed with larger diameter shafts for greater strength and stiffness, mounted on a heavy duty cast iron bearing frame with double tapered roller bearings. •

Desi Design gned ed for for cont contin inuo uous us oper operati ation on..

•

Roto Rotorr conn connec ectio tions ns sea sealed led from from prod produc uctt zone zone..

•

Rotors Rotors secu secured red to shaf shafts ts using using rotor rotor nuts nuts supp supplied lied with belleville washers.

•

NonNon-ga galli lling ng “88” “88” allo alloy y rot rotor orss sta stand ndard ard..

•

Sing Single le mec mecha hani nica call seal sealss stan standa dard rd..

•

Opti Option onal al CIP CIP ca capabi pabili lity ty..

Pump Shaft Location There are two pump drive shaft locations.

Figure 2 - Upper and Lower Shaft Mount

Figure 3 - Sidemount Left Hand and Right Hand Hand (as viewed from pump cover)

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95-03015



Introduction

Operating Parameters Universal II Model

Displacement per revolution

Maximum Nominal Capacity

006

.0082 GAL. (.031 LITER)

8 GPM

015

.0142 GAL. (.054 LITER)

018

.029 GAL. (.110 LITER)

030

.060 GAL. (.227 LITER)

040

.076 GAL. (.288 LITER)

045

.098 GAL. (.371 LITER)

060

.153 GAL. (.579 LITER)

130

.253 GAL. (.958 LITER)

180

.380 GAL. (1.438 LITER)

210 213

.502 GAL. (1.900 LITER)

220

.521 GAL. (1.972 LITER)

320

.752 GAL. (2.847 LITER)

3

(1.8 m /hr.) 11 GPM 3

(2.5 m /hr.) 20 GPM 3

(4.5 m /hr.) 36 GPM 3

(8.2 m /hr.) 46 GPM 3

(10.4 m /hr.) 58 GPM (13.2 m3/hr.) 90 GPM 3

(20.4 m /hr.) 150 GPM 3

(34.1 m /hr.) 230 GPM 3

(52.2 m /hr.) 300 GPM 3

(68.1 m /hr.) 310 GPM 3

(70.4 m /hr.) 450 GPM 3

(102 m /hr.)

Inlet/ Outlet

Optional Inlet/ Outlet

Maximum Pressure Range

Maximum rpm

1

1-1/2

300 PSI (20.7 bar)

1000

1-1/2

-

250 PSI (17.2 bar)

800

1-1/2

2

200 PSI (13.8 bar)

700

1-1/2

2

250 PSI (17.2 bar)

600

2

-

150 PSI (10.3 bar)

600

2

-

450 PSI (31.0 bar)

600

2-1/2

3

300 PSI (20.7 bar)

600

3

-

200 PSI (13.8 bar)

600

3

-

450 PSI (31.0 bar)

600

4

-

500 PSI (34.5bar)

600

4

-

300 PSI (20.7 bar)

600

6

-

300 PSI (20.7 bar)

600

Temp Range

-40°F (-40°C) to 300°F (149°C)

Contact WCB Application Engineering for higher pressures or higher temperature applications. Models ending in "4" (Rectangular Flange pumps) have the same capacity and pressure rating as models of the same prefix (e.g. Model 34 = Model 30).

Factory Remanufacturing Program Waukesha Cherry-Burrell will restore Universal II pumps to new pump status as many times as possible. Regardless of condition, pumps will be remanufactured twice guaranteed. To prevent downtime, the program’s Pump Exchange Policy will twice supply a newly remanufactured pump before the worn pump is returned. Remanufactured pumps are backed with a new pump warranty each time. The program provides remanufacturing to standard oversized tolerances, allowing interchangeability of parts. All worn parts such as shafts, bearings, oil seals, gears, etc. will be replaced. The pump body and cover are re-machined and new rotors are installed. Contact your Waukesha Cherry-Burrell Customer Service Representative at 1-800-252-5200 for more information.


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P a g e 1 2

I n t r o d u c t i o n

Universal II PD Pump Dimensions Universal II PD Pump Dimensions

9 5 0 3 0 1 5

W a u k e s h a C h e r r y B u r r e l l

R e v i s e d : F e b r u a r y 2 0 0 7


Introduction

X 2

5 3 5 3 6 2 3 4 5 8 5 7 0 6 7 7 9 7 0 6 2 9 5 0 7 2 2 0 . 7 7 . 9 0 . 3 . . . . . 7 5 1 6 1 7 7 7 . 7 . . . 0 0 7 3 3 4 7 7 3 3 3 6 0 3 3 2 2 3 4 6 1 7 1 8 2 8 2 1 2 0 1 1 1 1 1 1 1 4

X

9 9 5 9 5 8 1 9 7 6 7 6 7 6 3 8 7 7 2 9 3 8 0 3 4 5 2 . 3 3 . 3 5 . . . 3 3 . 6 3 . 8 6 . 1 6 . 6 0 . 0 . 0 3 . 0 3 3 8 3 8 4 1 4 1 5 1 5 1 5 1 6 1 7 1 8 2 6 1 8 2

U

5 7 8 .

O

1 7 1 7 1 2 1 2 1 6 1 6 1 6 8 8 8 4 8 4 8 8 8 3 3 3 2 2 3 3 3 3 . . 3 . 4 2 0 2 3 3 8 8 8 3 6 6 . 0 . . . . . . . . 0 2 9 3 0 6 2 2 4 1 4 1 5 1 5 1 7 1 7 1 7 1 9 2 0 1 1 1 2

L

9 5 6 7 4 5 7 1 5 4 4 9 4 9 9 0 3 9 1 4 4 0 1 8 1 7 2 2 2 4 6 9 . . . . . 6 8 . . . . 5 . 5 6 9 . 4 . 4 7 5 8 5 0 8 6 1 3 1 3 8 7 1 4 1 0 2 3 3 3 4 4 5 5 4 9 2 9 2 1 1 1 1 1 1 1 2 2 1 2 5

J

3 4 3 4 6 0 6 0 6 9 6 9 6 9 8 2 8 5 8 5 8 2 8 5 0 9 9 5 5 . 2 0 . 2 0 . 2 3 . 6 8 . 7 8 . 6 8 . 7 . . . 7 3 . . 2 7 2 7 3 9 3 9 5 1 5 1 5 1 6 1 6 1 6 1 6 1 6 1

I

G

3 5 3 5 5 5 5 2 7 7 . 7 2 . 2 . 2 . . 1 . 1 2 8 2 1 . 1 2 2 3 3

5 2 6 . 1

6 4 6 4 3 4 3 4 9 9 6 . 9 6 . 9 8 . 2 8 . 2 . 7 1 7 1 8 2 8 2 0 1 t t t t t t t t t o o o l o o l o o l o o l l s l s s l s s l s s l s s

8 2 . 1 4

9 7 2 t o l s

5 2 6 . 1

8 2 . 1 4

5 2 6 . 1

8 5 8 . 7 2 . 0 . 0 1 2 5 3 . 4 2

9 9 9 9 0 8 9 9 . . . 0 7 0 7 4 1 2 1 2 1 t o 3 3 3 3 l s 5 5

6 7 3 t o l s

5 4 . 0 6

5 7 3 . 2

5 5 8 . 7 4 . 0 . 0 0 2 5 3 . 6 2

0 2 0 2 0 8 8 8 . . . 7 5 7 5 4 1 4 1 4 1 t o 6 7 6 7 l s 6 6

6 7 3

5 4 . 0 6

0 2 8 . 7 5 1 4

t o l s 6 6 7

0 2

Waukesha Cherry-Burrell X 2

5 3 5 3 6 2 3 4 5 8 5 7 0 6 7 7 9 7 0 6 2 9 5 0 7 2 2 0 . 7 7 . 9 0 . 3 . . . . . 7 5 1 6 1 7 7 7 . 7 . . . 0 0 7 3 3 4 7 7 3 3 3 6 0 3 3 2 2 3 4 6 1 7 1 8 2 8 2 1 2 0 1 1 1 1 1 1 1 4

X

9 9 5 9 5 8 1 9 7 6 7 6 7 6 3 8 7 7 2 9 3 8 0 3 4 5 2 . 3 3 . 3 5 . . . 3 3 . 6 3 . 8 6 . 1 6 . 6 0 . 0 . 0 3 . 0 3 3 8 3 8 4 1 4 1 5 1 5 1 5 1 6 1 7 1 8 2 6 1 8 2

U

5 7 8 .

O

1 7 1 7 1 2 1 2 1 6 1 6 1 6 8 8 8 4 8 4 8 8 8 3 3 3 2 2 3 3 3 3 . . 3 . 4 2 0 2 3 3 8 8 8 3 6 6 . 0 . . . . . . . . 0 2 9 3 0 6 2 2 4 1 4 1 5 1 5 1 7 1 7 1 7 1 9 2 0 1 1 1 2

L

9 5 6 7 4 5 7 1 5 4 4 9 4 9 9 0 3 9 1 4 4 0 1 8 1 7 2 2 2 4 6 9 . . . . . 6 8 . . . . 5 . 5 6 9 . 4 . 4 7 5 8 5 0 8 6 1 3 1 3 8 7 1 4 1 0 2 3 3 3 4 4 5 5 4 9 2 9 2 1 1 1 1 1 1 1 2 2 1 2 5

J

3 4 3 4 6 0 6 0 6 9 6 9 6 9 8 2 8 5 8 5 8 2 8 5 0 9 9 5 5 . 2 0 . 2 0 . 2 3 . 6 8 . 7 8 . 6 8 . 7 . . . 7 3 . . 2 7 2 7 3 9 3 9 5 1 5 1 5 1 6 1 6 1 6 1 6 1 6 1

I

G

s n o i s n e m i D f o e l b a T

Introduction

3 5 3 5 5 5 5 2 7 7 . 7 2 . 2 . 2 . . 1 . 1 2 8 2 1 . 1 2 2 3 3

5 2 6 . 1

6 4 6 4 3 4 3 4 9 9 6 . 9 6 . 9 8 . 2 8 . 2 . 7 1 7 1 8 2 8 2 0 1 t t t t t t t t t o o o l o o l o o l o o l l s l s s l s s l s s l s s 1 0 1 0 1 0 1 0 3 4 . . 1 4 . 1 4 . 1 4 . 1 5

8 2 . 1 4

9 7 2 t o l s 3 1

5 2 6 . 1

8 2 . 1 4

5 2 6 . 1

8 5 8 . 7 2 . 0 . 0 1 2 5 3 . 4 2

9 9 9 9 0 8 9 9 . . . 0 7 0 7 4 1 2 1 2 1 t o 3 3 3 3 l s 5 5 1 1 . . 3 5 .

6 7 3 t o l s 3 1

5 4 . 0 6

5 7 3 . 2

5 5 8 . 7 4 . 0 . 0 0 2 5 3 . 6 2

0 2 0 2 0 8 8 8 . . . 7 5 7 5 4 1 4 1 4 1 t o 6 7 6 7 l s 6 6 1 1 . . 3 5 .

6 7 3

5 4 . 0 6

0 2 8 . 7 5 1 4

t o l s 6 6 7 3 . 1 1

F

1 9 1 9 6 5 6 5 2 5 2 5 2 5 5 4 0 3 0 3 5 4 0 3 1 3 3 5 5 . 0 1 . 0 1 . 0 2 . 8 0 . 0 0 . 0 2 . 8 0 . 0 . . . . 2 5 2 5 2 6 2 6 4 1 4 1 4 1 7 1 8 2 8 2 7 1 8 2

E

4 9 4 9 1 9 1 9 0 9 0 9 0 9 5 5 5 3 5 3 5 5 5 3 5 5 5 2 2 9 9 7 3 3 . . . . . . . 3 2 . 3 7 . . 3 . . 1 4 1 4 2 5 2 5 3 8 3 8 3 8 3 9 5 1 5 1 3 9 5 1

D

8 3 8 3 8 4 8 3 0 0 0 0 6 4 6 4 6 3 6 3 6 3 8 3 8 . 4 . 5 8 . . . 5 5 4 8 7 8 7 5 4 5 4 5 4 3 1 8 . . . . 4 . . . 2 3 5 2 1 3 5 3 3 3 5 1 5 1 6 1 6 1 9 2 9 2 9 2 1 3 3 1 1 1 1 3

4 P C

2 9 8 6 8 7 6 6 8 6 3 0 4 6 1 4 9 5 2 8 8 5 5 9 . . . . . . . . 4 7 5 9 2 6 2 8 3 0 8 2 7 4 7 5 3 3 4 4 5 5 6 2 2 2 2 7 1 1 1 1

1 P C

2 4 9 1 9 9 7 8 0 6 5 0 7 6 2 3 8 6 7 2 2 3 5 9 5 4 8 . . . . . . . . . 0 2 1 4 2 6 5 4 8 2 3 5 4 7 6 1 6 2 3 3 4 4 5 5 5 6 2 2 2 2 2 7 1 1 1 1

P C

1 7 7 4 9 8 7 8 9 2 4 6 5 2 6 1 8 8 8 8 0 0 6 3 3 5 1 1 2 0 0 0 6 4 8 7 . . . . . . . . . . . . 8 7 9 8 0 1 3 9 7 8 7 8 4 1 7 0 2 1 4 6 4 7 1 9 2 3 3 3 4 4 5 5 6 6 6 1 1 1 1 2 2 2 2 2 2 7 1 1

B

3 5 0 9 3 5 5 5 5 5 5 8 5 8 7 9 7 9 7 9 0 9 3 6 6 0 7 2 . 5 . . 0 8 4 8 4 8 4 0 2 6 9 . 9 7 . 9 2 . 0 . . . . . . 2 1 9 1 9 2 2 2 9 3 3 4 1 4 1 5 1 5 1 5 1 9 2 1 1 1 1 2

O A

9 1 1 9 1 9 1 9 3 6 8 8 8 8 3 6 8 8 0 1 0 1 9 3 3 3 1 3 3 1 3 2 3 3 . 1 . . . . . . . . . 1 2 6 . 1 . 2 6 2 6 0 6 5 8 5 8 5 8 9 8 9 8 2 6 2 2 3 3 3 4 5 5 4 8 2 8 2 0 2 2 1 1 1 1 1 1 1 2 5

A A

5 0 8 5 8 1 9 6 6 8 4 5 8 1 5 8 5 8 5 8 9 4 4 7 4 4 9 1 7 9 8 1 6 8 . . . . . . 0 7 . 2 4 . . . . . 1 5 2 5 2 7 2 7 3 9 4 1 4 1 3 8 3 8 3 8 3 9 3 9

A

0 5 1 5 1 5 9 5 9 5 0 5 0 5 0 0 6 0 0 6 0 . 5 . 5 0 7 7 . 5 2 2 5 2 5 2 1 2 1 5 1 2 0 2 0 5 0 1 2 . 2 . . . . . . . . 1 2 1 1 1 1 2 2 2 2 3 3 2 8 8 8 8 8 4 4 6 6 1 1 1 3 h m h m c c n m i n m i

I I e z l i a S s 5 r p 6 0 1 e 0 0 v m i n u U P

8 1 0


h m h m c c n m i n m i

0 3 0

0 4 0


5 4 0

0 6 0


0 3 1

95-03015

0 8 1

-

-

5 3 . - 2 9 4 2 7

6 2 6 1 1 . . - 0 6 6 9 4 6 2 2 7


0 1 2

-

3 1 2


0 2 2

0 2 3

0 2 3 o t 5 4 0 s l e d o M n o T P r N e 2 v / o 1 C 1 1 d e t n " e 1 ; V 0 l 4 a 0 u n o a t 6 M 0 = 0 4 l s P e C d o M n r e o v T o P C N d 4 e 1 t e 4 k c / a 3 J e = r a 1 s P r e C v o C d e r e t e v k o c a C J r d r o a f d s n e a z t S i S = t r P o C P

Page 13

P a g e 1 4


Rectangular Flange Universal II PD Pump Dimensions

9 5 0 3 0 1 5



Waukesha Cherry-Burrell 1

2

1

1

8

7

7

Introduction 1

1 1 6 3 X 1 . 2 . 2 7 . 0 1 . 1 8 . 7 8 . 2 6 3 . 8 . 0 2 7 0 6 3 5 2 2 6 1 7 5 4 1 8 2 0 2 2 3 3 1 1 1 1 1 1 4 3

8

4

4

5

1

5

8

8

1

4

8

5

8

5

D 2 . 4 9 . 3 . 6 1 . 5 3 . 6 6 . 7 3 . 6 6 . 7 3 5 P 1 2 6 2 5 2 7 3 8 2 6 3 8 2 6

1

5 9 5 2 4 8 4 2 9 8 4 8 9 X 6 . 2 . 9 . 2 . 2 . 8 . 2 . 5 . 2 9 9 3 3 4 1 4 1 7 1 8 2 6 1 8 2 0 5 5 8 5 8 0 0 5 3 0 0 5 3 5 3 2 7 3 8 3 8 . 5 . 2 2 . 2 2 . 0 . 7 . 0 . 7 . U 7 2 . 0 3 . 0 3 . 1 6 8 2 . 1 6 . 1 2 . 0 2 . 0 . 2 1 3 1 4 1 4 5 2 6 5 2 6 1

7

6

8

1

6

9

3

1

1

1

1

2

1

2

2

0

0

0

6

0

6

4 3 9 1 5 7 1 3 5 2 0 4 0 6 9 L 6 . 4 . 8 . 8 . 0 . 6 . 4 . 7 . 4 9 2 1 2 5 3 5 4 8 4 1 5 8 4 1 5 2

8 1 8 0 9 8 8 7 6 7 8 C 9 5 6 2 8 6 . 3 . 7 . 7 . 3 6 4 7 . 1 6 . 1 1 . 1 1 P 5 2 7 . 2 2 6

0 3 5 6 0 3 5 4 4 0 9 8 8 5 7 B 4 9 8 . 2 2 . . 6 . 7 0 2 3 3 2 8 7 . 2 . . . 2 2 1 1 8 P 4 1 6 1 9 2 9 2 1 2 2 3 2 1 1 1 3

9 9 4 4 J 1 . 7 5 . 1 0 . 1 0 . 4 6 . 9 5 . 9 5 . 2 5 . 2 2 5 2 6 3 8 3 8 4 1 5 1 4 1 5 1

I

7 4 4 9 6 8 4 9 6 8 6 5 9 6 7 8 7 8 4 . 4 . 7 7 . . 6 . . 1 7 7 7 . 9 . 3 4 3 4 0 6 2 6 2 2 3 4 3 7 1 8 2 1 2 0 1 1 1 1 1 4 1

4

6

6

6

9

6

9

0 4 4 4 8 4 8 1 H 4 . 1 5 . 1 4 . 1 5 . 1 5 . 1 6 . 1 5 . 1 6 . 1

4

1

4

9

8

5

6

5

3 8 A 4 . 7 . 6 4 . 2 1 . 1 2 . 3 4 . 8 0 . 0 2 . 0 3 8 P 1 1 4 2 6 3 8 3 8 3 8 4 1 4 1

A 1 0 3 3 3 3 3 3 3 3 9 8 3 3 9 8 . 1 5 . 1 5 . 1 5 . 1 5 . 1 6 . 1 5 . 1 6 . 1 H 4

Waukesha Cherry-Burrell 1

2

1

1

8

7

7

Introduction 1

1 1 6 3 X 1 . 2 . 2 7 . 0 1 . 1 8 . 7 8 . 2 6 3 . 8 . 0 2 7 0 6 3 5 2 2 6 1 7 5 4 1 8 2 0 2 2 3 3 1 1 1 1 1 1 4 3

8

4

4

5

1

5

8

8

1

4

8

5

8

5

D 2 . 4 9 . 3 . 6 1 . 5 3 . 6 6 . 7 3 . 6 6 . 7 3 5 P 1 2 6 2 5 2 7 3 8 2 6 3 8 2 6

1

5 9 5 2 4 8 4 2 9 8 4 8 9 X 6 . 2 . 9 . 2 . 2 . 8 . 2 . 5 . 2 9 9 3 3 4 1 4 1 7 1 8 2 6 1 8 2 0 5 5 8 5 8 0 0 5 3 0 0 5 3 5 3 2 7 3 8 3 8 . 5 . 2 2 . 2 2 . 0 . 7 . 0 . 7 . U 7 2 . 0 3 . 0 3 . 1 6 8 2 . 1 6 . 1 2 . 0 2 . 0 . 2 1 3 1 4 1 4 5 2 6 5 2 6 1

7

6

8

1

6

9

3

1

1

1

1

2

1

2

2

0

0

0

6

0

6

4 3 9 1 5 7 1 3 5 2 0 4 0 6 9 L 6 . 4 . 8 . 8 . 0 . 6 . 4 . 7 . 4 9 2 1 2 5 3 5 4 8 4 1 5 8 4 1 5 2

8 1 8 0 9 8 8 7 6 7 8 C 9 5 6 2 8 6 . 3 . 7 . 7 . 3 6 4 7 . 1 6 . 1 1 . 1 1 P 5 2 7 . 2 2 6

0 3 5 6 0 3 5 4 4 0 9 8 8 5 7 B 4 9 8 . 2 2 . . 6 . 7 0 2 3 3 2 8 7 . 2 . . . 2 2 1 1 8 P 4 1 6 1 9 2 9 2 1 2 2 3 2 1 1 1 3

9 9 4 4 J 1 . 7 5 . 1 0 . 1 0 . 4 6 . 9 5 . 9 5 . 2 5 . 2 2 5 2 6 3 8 3 8 4 1 5 1 4 1 5 1

I

7 4 4 9 6 8 4 9 6 8 6 5 9 6 7 8 7 8 4 . 4 . 7 7 . . 6 . . 1 7 7 7 . 9 . 3 4 3 4 0 6 2 6 2 2 3 4 3 7 1 8 2 1 2 0 1 1 1 1 1 4 1

4

6

6

6

9

6

9

1

0

0

0

5

0

5

0

0 4 4 4 8 4 8 1 H 4 . 1 5 . 1 4 . 1 5 . 1 5 . 1 6 . 1 5 . 1 6 . 1

4

1

4

9

8

5

6

5

3 8 A 4 . 7 . 6 4 . 2 1 . 1 2 . 3 4 . 8 0 . 0 2 . 0 3 8 P 1 1 4 2 6 3 8 3 8 3 8 4 1 4 1

A 1 0 3 3 3 3 3 3 3 3 9 8 3 3 9 8 . 1 5 . 1 5 . 1 5 . 1 5 . 1 6 . 1 5 . 1 6 . 1 H 4

0 0 0 1 0 1 F 3 . 9 0 . 6 5 . 4 5 . 4 2 . 1 5 . 1 5 . 4 2 . 4 2 5 3 7 5 1 5 1 8 2 9 2 8 2 9 2 3 6 5 7 0 7 0 7 0 7 0 7 0 1 0 0 2 B 5 . 5 . 3 2 . 8 0 . 5 0 . 5 0 . 5 0 . 5 0 . 9 4 F 3 3 3 5 3 8 4 8 4 8 4 8 4 7 1 2 2 1 1 1 1 1 1 1 8 0 0 3 0 3 3 6 5 9 3 6 5 9 s E 8 0 3 3 n . 1 3 . 1 5 . 1 5 . 1 6 . 1 7 . 1 7 . 1 6 . 1 o t o i 4 s 6 n 0 3 9 0 3 3 9 e L 8 6 8 6 0 9 0 9 0 3 s 5 1 5 1 l 8 8 0 0 . . . . 2 2 2 2 4 8 4 8 2 9 0 7 5 6 0 8 0 9 2 3 3 5 . 2 . 2 . 2 . 2 3 3 7 6 3 3 7 6 m D 8 e A 3 6 0 i 8 9 9 d F . 7 . . 2 5 . 1 0 . 7 0 . 2 6 . 4 6 . 4 1 1 2 2 6 1 o 3 7 5 1 4 1 7 1 9 2 5 1 9 2 2 D M f o 4 2 9 8 7 3 0 4 6 1 4 5 3 n . 4 8 . 2 - - 2 . 4 - - r . 7 5 . 8 8 . 0 5 e P 9 e o l 7 4 2 3 8 9 v 3 4 5 6 7 7 T 1 2 2 2 2 b C 1 o P a C N T d 3 2 6 2 3 3 6 3 6 5 9 3 6 5 9 2 C 0 e / 9 9 5 0 7 6 2 3 8 6 6 2 6 1 t . 1 6 . 1 5 . 1 6 . 1 6 . 1 7 . 1 6 . 1 7 . 1 1 2 C 5 4 1 4 3 0 9 2 2 5 1 P . 5 . 1 . 4 . 6 . 4 . 2 . 6 . 4 n e 3 6 1 2 5 8 6 9 1 C 1 3 1 4 2 5 2 5 2 6 2 7 2 6 2 7 V 1 l a " u 1 1 7 9 8 4 6 5 2 6 1 8 8 0 0 6 3 n ; P 7 . 6 1 . 8 1 . 1 2 . 9 0 . 8 0 . 1 6 . 0 a 0 . 9 4 0 0 0 6 5 5 5 9 5 5 5 9 5 5 2 B 0 C 1 2 4 3 9 4 0 5 3 5 7 6 4 6 7 7 M 7 0 . 1 7 . 1 5 . 3 . . 5 7 . 2 6 . 2 6 1 7 2 1 2 2 1 2 2 2 3 . 6 2 1 1 0 2 3 4 3 6 4 1 4 6 4 1 4 = o C 6 1 1 1 1 1 4 t P 5 0 C 4 0 3 5 5 8 0 8 0 8 0 1 0 5 1 5 0 0 5 2 0 0 . 0 5 . 0 0 B 1 . 0 . 0 . 7 . 7 . 4 . 4 2 2 1 1 1 1 2 3 2 3 s 4 4 7 7 9 9 l 1 1 e d 8 8 0 2 0 6 5 6 0 3 7 1 0 3 o A 2 6 0 7 . 0 0 . 1 . . . 4 5 . 0 3 . 1 0 . 0 L 0 8 5 4 4 4 4 4 4 3 4 3 5 2 4 3 r M C 4 8 5 7 9 9 9 9 7 9 e 1 1 4 4 1 3 7 5 1 7 2 4 1 8 2 . 1 . 2 . 5 . 5 . 1 . 1 . 0 . 1 v n O 2 5 5 2 3 3 5 9 A 1 3 1 3 1 3 1 3 3 9 3 9 1 5 3 9 o o C T d P e N 8 3 5 0 0 7 2 0 8 1 5 1 9 2 t e 0 A 5 9 8 3 0 3 3 7 7 . 5 . 7 . 1 . 2 . 1 . 1 . 2 . 2 k 4 1 A 1 2 4 1 5 1 4 1 4 1 4 1 4 1 c 0 3 2 6 0 3 8 0 3 6 5 1 3 6 1 1 a 4 C 5 J / . 1 6 . 1 7 . 1 5 . 2 6 . 1 7 . 2 6 . 1 8 . 2 = 3 e 5 8 0 1 0 7 0 1 0 7 1 5 1 0 3 5 P r a 7 0 . 8 0 . 5 0 . 8 0 . 5 C s . 8 . 9 0 0 7 9 A 7 . 7 . 5 8 5 8 1 r 6 1 8 2 1 1 2 1 2 1 3 1 4 1 3 1 4 e v h m h m h m h m h m h m h m h m o c c c c c c c c n m i n m i n m i n m i n m i n m i n m i n m C i h m h m h m h m h m h m h m h m d c c c c c c c c e n m i n m i n m i n m i n m i n m i n m i n m r t i e e v k e o c z a I I i C J I I e l S r d z l i a p r a S 4 4 4 4 4 4 4 a o s r m 4 s 4 4 4 4 4 4 4 d f 1 3 6 3 8 1 2 2 s e r p 4 1 3 6 3 8 1 2 2 0 0 0 1 1 2 2 3 n e e v u 0 0 0 1 1 2 2 3 t a i i z v P m i u n S S n U F = t U P r R P o C P


95-03015

Page 15

P a g e 1 6


Tru-Fit ™ Universal II PD Pump Dimensions - Ductile Iron Base

9 5 0 3 0 1 5




Table of Dimensions

Tru-Fit Universal II Pump Size 006 015 018 030

9 5 0 3 0 1 5

040 045 060 130 180

A

B

B/2

C

D1

E

F

G

H

J

K

L

M2

N2

P2

R

S

T

U

V

inch

12.0

mm

305

10. 0

5. 0

9.15

6. 97

7. 87

13.25

2. 01

18.0

2.11

10.08

12. 19

27. 31

15.56

10.92

2.79

5.44

2. 12

5/16-18 X .62

2.0

254

127

232

177

200

337

51

457

54

256

310

394

395

227

71

138

54

N/A

inch

12.0

51

10. 0

5. 0

9.15

6. 97

7. 87

13.25

2. 01

18.0

2.11

10.08

12. 19

27. 31

15.56

10.92

2.79

5.44

2. 12

5/16-18 X .62

2.0

mm

304

254

127

232

177

200

337

51

457

54

256

310

694

395

227

71

138

54

N/A

51

inch

12.0

10. 0

5. 0

9.15

7. 10

7. 87

13.25

2. 25

18.0

2.54

10.31

12. 85

27. 31

15.56

10.92

3.02

5.44

2. 12

5/16-18 X .62

2.0

mm

304

254

127

232

180

200

337

57

457

65

262

326

694

395

227

77

138

54

N/A

51

inch

14.0

12. 0

6. 0

10.02

8. 51

8. 37

15.11

2. 59

20.0

2.87

12.47

15. 34

33. 57

18.65

13.74

3.84

5.81

2. 62

3/ 8-16 X .62

2.25

mm

356

304

152

255

216

213

384

66

508

73

317

390

853

474

349

98

148

67

N/A

57

inch

14.0

12. 0

6. 0

10.02

8. 62

8. 37

15.11

2. 97

20.0

2.87

12.84

15. 71

33. 94

18.65

13.74

4.22

5.81

2. 62

3/ 8-16 X .62

2.25

mm

356

305

152

255

219

213

384

75

508

73

326

399

862

474

349

107

148

67

N/A

57

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

2. 73

28.0

4. 0

17.11

21. 11

43. 72

22.02

17.16

4.73

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

69

711

102

435

536

1110

559

436

120

207

89

N/A

89

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

3. 01

28.0

4. 0

17.39

21. 39

44. 0

22.02

17.16

5.01

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

76

711

102

442

543

1118

559

436

127

207

89

N/A

89

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

3. 64

28.0

4.38

18.02

22.4

45. 01

22.02

17.16

5.65

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

92

711

111

458

569

1143

559

436

144

207

89

N/A

89

inch

20.0

18. 0

9. 0

14.5

13.06

11.5

23.25

3. 27

36.0

4.99

19.52

24. 51

50. 02

25.91

18.82

4.2

10.0

4.5

1/ 2-13 X 1. 0

5.38

mm

508

457

229

368

332

292

591

83

914

127

496

623

1271

658

478

107

254

114

N/A

137

inch

20 0

18 0

90

14 5

13 25

11 5

23 25

3 51

36 0

5 49

19 76

25 25

50 76

25 91

18 82

4 73

10 0

45

1/ 2-13 X 1 0

5 38



Table of Dimensions

Tru-Fit Universal II Pump Size 006 015 018 030 040

9 5 0 3 0 1 5

045 060 130 180 220

A

B

B/2

C

D1

E

F

G

H

J

K

L

M2

N2

P2

R

S

T

U

V

inch

12.0

mm

305

10. 0

5. 0

9.15

6. 97

7. 87

13.25

2. 01

18.0

2.11

10.08

12. 19

27. 31

15.56

10.92

2.79

5.44

2. 12

5/16-18 X .62

2.0

254

127

232

177

200

337

51

457

54

256

310

394

395

227

71

138

54

N/A

inch

12.0

51

10. 0

5. 0

9.15

6. 97

7. 87

13.25

2. 01

18.0

2.11

10.08

12. 19

27. 31

15.56

10.92

2.79

5.44

2. 12

5/16-18 X .62

2.0

mm

304

254

127

232

177

200

337

51

457

54

256

310

694

395

227

71

138

54

N/A

51

inch

12.0

10. 0

5. 0

9.15

7. 10

7. 87

13.25

2. 25

18.0

2.54

10.31

12. 85

27. 31

15.56

10.92

3.02

5.44

2. 12

5/16-18 X .62

2.0

mm

304

254

127

232

180

200

337

57

457

65

262

326

694

395

227

77

138

54

N/A

51

inch

14.0

12. 0

6. 0

10.02

8. 51

8. 37

15.11

2. 59

20.0

2.87

12.47

15. 34

33. 57

18.65

13.74

3.84

5.81

2. 62

3/ 8-16 X .62

2.25

mm

356

304

152

255

216

213

384

66

508

73

317

390

853

474

349

98

148

67

N/A

57

inch

14.0

12. 0

6. 0

10.02

8. 62

8. 37

15.11

2. 97

20.0

2.87

12.84

15. 71

33. 94

18.65

13.74

4.22

5.81

2. 62

3/ 8-16 X .62

2.25

mm

356

305

152

255

219

213

384

75

508

73

326

399

862

474

349

107

148

67

N/A

57

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

2. 73

28.0

4. 0

17.11

21. 11

43. 72

22.02

17.16

4.73

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

69

711

102

435

536

1110

559

436

120

207

89

N/A

89

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

3. 01

28.0

4. 0

17.39

21. 39

44. 0

22.02

17.16

5.01

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

76

711

102

442

543

1118

559

436

127

207

89

N/A

89

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

3. 64

28.0

4.38

18.02

22.4

45. 01

22.02

17.16

5.65

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

92

711

111

458

569

1143

559

436

144

207

89

N/A

89

inch

20.0

18. 0

9. 0

14.5

13.06

11.5

23.25

3. 27

36.0

4.99

19.52

24. 51

50. 02

25.91

18.82

4.2

10.0

4.5

1/ 2-13 X 1. 0

5.38

mm

508

457

229

368

332

292

591

83

914

127

496

623

1271

658

478

107

254

114

N/A

137

inch

20.0

18. 0

9. 0

14.5

13.25

11.5

23.25

3. 51

36.0

5.49

19.76

25. 25

50. 76

25.91

18.82

4.73

10.0

4.5

1/ 2-13 X 1. 0

5.38

mm

508

457

229

368

337

292

591

89

914

139

502

641

1289

658

478

120

254

114

N/A


137 PD100-439

1

Dimemsions affected by motor frame size

2

Dimensions affected by connection type

P a g e 1 7

P a g e 1 8

Tru-Fit ™ Universal II PD Pump Dimensions - Stainless Steel Base



9 5 0 3 0 1 5

W a u k e s

P a g e 1 8


Tru-Fit ™ Universal II PD Pump Dimensions - Stainless Steel Base

9 5 0 3 0 1 5




Table of Dimensions

Tru-Fit Universal II Pump Size 006 015 018 030

9 5 0 3 0 1 5

040 045 060 130 180

A

B

B/2

C

D1

E

F

G

H

J

K

L

M2

N2

P2

R

S

T

U

V

inch

12.0

mm

305

10. 0

5. 0

9.15

6. 97

7. 87

13.25

2. 01

18.0

2.11

10.08

12. 19

27. 31

15.56

10.92

2.79

5.44

2. 12

5/16-18 X .62

2.0

254

127

232

177

200

337

51

457

54

256

310

394

395

227

71

138

54

N/A

inch

12.0

51

10. 0

5. 0

9.15

6. 97

7. 87

13.25

2. 01

18.0

2.11

10.08

12. 19

27. 31

15.56

10.92

2.79

5.44

2. 12

5/16-18 X .62

2.0

mm

304

254

127

232

177

200

337

51

457

54

256

310

694

395

227

71

138

54

N/A

51

inch

12.0

10. 0

5. 0

9.15

7. 10

7. 87

13.25

2. 25

18.0

2.54

10.31

12. 85

27. 31

15.56

10.92

3.02

5.44

2. 12

5/16-18 X .62

2.0

mm

304

254

127

232

180

200

337

57

457

65

262

326

694

395

227

77

138

54

N/A

51

inch

14.0

12. 0

6. 0

10.02

8. 51

8. 37

15.11

2. 59

20.0

2.87

12.47

15. 34

33. 57

18.65

13.74

3.84

5.81

2. 62

3/ 8-16 X .62

2.25

mm

356

304

152

255

216

213

384

66

508

73

317

390

853

474

349

98

148

67

N/A

57

inch

14.0

12. 0

6. 0

10.02

8. 62

8. 37

15.11

2. 97

20.0

2.87

12.84

15. 71

33. 94

18.65

13.74

4.22

5.81

2. 62

3/ 8-16 X .62

2.25

mm

356

305

152

255

219

213

384

75

508

73

326

399

862

474

349

107

148

67

N/A

57

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

2. 73

28.0

4. 0

17.11

21. 11

43. 72

22.02

17.16

4.73

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

69

711

102

435

536

1110

559

436

120

207

89

N/A

89

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

3. 01

28.0

4. 0

17.39

21. 39

44. 0

22.02

17.16

5.01

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

76

711

102

442

543

1118

559

436

127

207

89

N/A

89

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

3. 64

28.0

4.38

18.02

22.4

45. 01

22.02

17.16

5.65

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

92

711

111

458

569

1143

559

436

144

207

89

N/A

89

inch

20.0

18. 0

9. 0

14.5

13.06

11.5

23.25

3. 27

36.0

4.99

19.52

24. 51

50. 02

25.91

18.82

4.2

10.0

4.5

1/ 2-13 X 1. 0

5.38

mm

508

457

229

368

332

292

591

83

914

127

496

623

1271

658

478

107

254

114

N/A

137

inch

20 0

18 0

90

14 5

13 25

11 5

23 25

3 51

36 0

5 49

19 76

25 25

50 76

25 91

18 82

4 73

10 0

45

1/ 2-13 X 1 0

5 38



Table of Dimensions

Tru-Fit Universal II Pump Size 006 015 018 030 040

9 5 0 3 0 1 5

045 060 130 180 220

A

B

B/2

C

D1

E

F

G

H

J

K

L

M2

N2

P2

R

S

T

U

V

inch

12.0

mm

305

10. 0

5. 0

9.15

6. 97

7. 87

13.25

2. 01

18.0

2.11

10.08

12. 19

27. 31

15.56

10.92

2.79

5.44

2. 12

5/16-18 X .62

2.0

254

127

232

177

200

337

51

457

54

256

310

394

395

227

71

138

54

N/A

inch

12.0

51

10. 0

5. 0

9.15

6. 97

7. 87

13.25

2. 01

18.0

2.11

10.08

12. 19

27. 31

15.56

10.92

2.79

5.44

2. 12

5/16-18 X .62

2.0

mm

304

254

127

232

177

200

337

51

457

54

256

310

694

395

227

71

138

54

N/A

51

inch

12.0

10. 0

5. 0

9.15

7. 10

7. 87

13.25

2. 25

18.0

2.54

10.31

12. 85

27. 31

15.56

10.92

3.02

5.44

2. 12

5/16-18 X .62

2.0

mm

304

254

127

232

180

200

337

57

457

65

262

326

694

395

227

77

138

54

N/A

51

inch

14.0

12. 0

6. 0

10.02

8. 51

8. 37

15.11

2. 59

20.0

2.87

12.47

15. 34

33. 57

18.65

13.74

3.84

5.81

2. 62

3/ 8-16 X .62

2.25

mm

356

304

152

255

216

213

384

66

508

73

317

390

853

474

349

98

148

67

N/A

57

inch

14.0

12. 0

6. 0

10.02

8. 62

8. 37

15.11

2. 97

20.0

2.87

12.84

15. 71

33. 94

18.65

13.74

4.22

5.81

2. 62

3/ 8-16 X .62

2.25

mm

356

305

152

255

219

213

384

75

508

73

326

399

862

474

349

107

148

67

N/A

57

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

2. 73

28.0

4. 0

17.11

21. 11

43. 72

22.02

17.16

4.73

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

69

711

102

435

536

1110

559

436

120

207

89

N/A

89

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

3. 01

28.0

4. 0

17.39

21. 39

44. 0

22.02

17.16

5.01

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

76

711

102

442

543

1118

559

436

127

207

89

N/A

89

inch

18.0

16. 0

8. 0

12.0

10.74

9. 75

20.0

3. 64

28.0

4.38

18.02

22.4

45. 01

22.02

17.16

5.65

8.13

3.5

1/ 2-13 X .88

3.5

mm

457

406

203

305

273

248

508

92

711

111

458

569

1143

559

436

144

207

89

N/A

89

inch

20.0

18. 0

9. 0

14.5

13.06

11.5

23.25

3. 27

36.0

4.99

19.52

24. 51

50. 02

25.91

18.82

4.2

10.0

4.5

1/ 2-13 X 1. 0

5.38

mm

508

457

229

368

332

292

591

83

914

127

496

623

1271

658

478

107

254

114

N/A

137

inch

20.0

18. 0

9. 0

14.5

13.25

11.5

23.25

3. 51

36.0

5.49

19.76

25. 25

50. 76

25.91

18.82

4.73

10.0

4.5

1/ 2-13 X 1. 0

5.38

mm

508

457

229

368

337

292

591

89

914

139

502

641

1289

658

478

120

254

114

N/A


137 PD100-439


1

Dimemsions affected by motor frame size

2

Dimemsions affected by connection type

P a g e 1 9

Installation


Installation Installation of pump and piping system should be in accordance with local codes and restrictions. Practices described in this manual are recommended for optimum performance. All system equipment, such as motors, sheaves, drive couplings, speed reducers, etc., must be properly sized to insure satisfactory operation of your Waukesha Cherry-Burrell pump within its limits. CAUTION: These pumps are positive displacement, low sli p design and will be severely damaged if operated with closed valves in discharge or inlet lines. Pump warranty is not valid for damages caused by a hydraulic overload from operation or start-up with a closed valve in the system.

Install Pump and Drive Unit WARNING: Full guards must be installed to isolate operators and maintenance personnel from rotating components. Guards are provided with Waukesha Cherry-Burrell pumps as part of a complete pump and drive package. Typical installation configuration is mounting pump and drive unit on common base plate. Unit can be installed in

Install Connections and Piping Fittings Waukesha Cherry-Burrell produces a wide variety of fittings made to fit your needs. Contact Waukesha CherryBurrell Customer Service at 1-800-252-5200 or 262-7281900 for information on fittings.

Installation


Installation Installation of pump and piping system should be in accordance with local codes and restrictions. Practices described in this manual are recommended for optimum performance. All system equipment, such as motors, sheaves, drive couplings, speed reducers, etc., must be properly sized to insure satisfactory operation of your Waukesha Cherry-Burrell pump within its limits. CAUTION: These pumps are positive displacement, low sli p design and will be severely damaged if operated with closed valves in discharge or inlet lines. Pump warranty is not valid for damages caused by a hydraulic overload from operation or start-up with a closed valve in the system.

Install Pump and Drive Unit

Install Connections and Piping

WARNING: Full guards must be installed to isolate operators and maintenance personnel from rotating components. Guards are provided with Waukesha Cherry-Burrell pumps as part of a complete pump and drive package. Typical installation configuration is mounting pump and drive unit on common base plate. Unit can be installed in any of the following ways: (shaded area indicates guard location)

Fittings Waukesha Cherry-Burrell produces a wide variety of fittings made to fit your needs. Contact Waukesha CherryBurrell Customer Service at 1-800-252-5200 or 262-7281900 for information on fittings.

Piping Support All piping to pump should be supported independently with hangers or pedestals minimizing forces exerted on pump. Such forces can cause misalignment of pump parts and lead to excessive wear of rotors, bearings and shafts. Figure 8 8 shows typical supporting methods used to independently support each pipe reducing weight effect of piping and fluid on pump.

Figure 4 - Portable Base

Figure 5 - Adjustable Leg Base

Figure 6 - Leveling and/or Vibration Vibration Isolation Pads

Figure 8 - Piping Support Figure 7 - Permanent Installation Installation on Foundation , unit NOTE: When installing unit as shown in Figure 7 must be leveled before installation on bolts.

Page 20

95-03015



Installation

Expansion Joints

Install Check Valves

Thermal expansion of piping can cause tremendous forces. Use thermal expansion joints to minimize forces on pump.

Inlet Side on Lift Applications

Flexible joints can be used to limit transmission of mechanical vibration. Ensure free ends of any flexible connections in system are anchored.

Use check valves to keep inlet line full, particularly with low viscosity fluids (Figure 12). 12).

Figure 9 - Flexible Connections and Supports

Inlet Piping

Figure 12 - Inlet Check Valve

Install pump below supply liquid level to reduce air in system by flooded suction (Figure 10). 10).

A. Inlet Check Valve Valve B. Foot Check Valve

Discharge Side For systems with liquid under a vacuum, a check valve on discharge side of pump is recommended. Check valve prevents backflow (air or fluid) to aid in initial startup by minimizing required differential pressure supplied by pump to start flow (Figure 13). 13).

Figure 10 - Pump Below Supply If pump is installed above supply liquid level, piping on inlet side must slope up toward pump preventing air pockets in pipes (Figure 11). 11).

Figure 13 - Discharge Check Valve A. Closed Tank - produces vacuum on liquid (Low Absolute Pressure) B. Check Valve (outlet)

Install Isolation Valves Figure 11 - Correct Piping to Prevent Inlet Air Air Pockets

Isolation valves permit pump maintenance and safe pump removal without draining system (Figure 14, item A).

Figure 14 - Isolation Valves


95-03015

Page 21

Installation


Install Relief Valves

Install Pressure Gauges

Install relief valves to protect pump and piping system against excessive pressure. An external relief valve designed to bypass fluid from pump outlet to inlet side of system is recommended (Figure 15, item A).

Pressure and vacuum gauges provide valuable information about pump operation (Figure 17). 17). Wherever possible, install gauges to help provide information on the following:

NOTE: Integral relief valves are available, but are not recommended on applications with viscosities over 500 cps or where the discharge must be closed for more than a few minutes. Prolonged operation of pump with closed discharge will cause heating of fluid circulating through the relieve valve. When such operation is necessary, external relief valve should discharge externally through piping connected to the fluid source or into inlet piping near the source.

• • • • •

Norm Normal al or abno abnorm rmal al pres pressu sure ress Indication of of fl flow Chan Chang ges in pump ump co condit nditio ion n Chan Change gess in syst system em cond condit itio ions ns Chan Chang ges in flui fluid d vis visco cossity ity

Figure 17 - Pressure and Vacuum Gauges

Seal Flush Connections Pumps with double seals require flushing. Flush media (typically water) must be connected and flowing whenever pump is operated.

Figure 15 - Relief Valves

Inlet Side Strainers and Traps Inlet side strainers and traps (Figure 16, items A and B) can be used to prevent foreign matter from damaging pump. Selection must be carefully made to prevent restriction of inlet causing cavitation. If inlet strainers are used, they must be serviced regularly to prevent clogging and flow stoppage.

WARNING: Operating pump without flush will damage seal and pump parts due to excess heat from dry running. Pump bodies have two 1/8-inch female pipe thread flush connections located near bottom and top of body. 1.

Connec Connectt flush flush inlet inlet to lower lower conne connectio ction, n, and and outlet outlet to upper connection so flush area is completely flooded.

2.

Connec Connectt flush flush outlet outlet for unre unrestri stricte cted d flow to to drain. drain.

NOTE: If steam is used as flush media, connect inlet at upper connection, and outlet at lower connection to ensure condensation removal. 3.

Use cool, cool, filter filtered ed flush flush media media to obta obtain in maximu maximum m service life of seal components. If pumped product is sticky or solidifies at room temperature, use warm or hot media.

4.

Install Install a pres pressur suree reduci reducing ng valve valve and and flow flow contro controll valve (needle valve) on flush supply line. Set supply pressure at a maximum of 30 psi (2 bar) and adjust flow rate to approximately 1/4 gpm (more for high temperature applications).

Figure 16 - Inline Strainers and Traps A. Strainer B. Magnetic Trap

Page 22

95-03015


Waukesha Cherry-Burrell 5.

Installation

A soleno solenoid id valve valve also also shou should ld be install installed ed in flush flush supply and wired in series with motor starter to provide automatic start/stop of flush media flow before motor turns on and after motor turns off.

Use the following guidelines when designing and installing the CIP system to ensure successful cleaning: •

Ensure Ensure velocity velocity rate of CIP solutio solutions ns is adequa adequate te to clean entire circuit. For most applications a velocity of 5 ft/sec is sufficient. For the CIP solution to achieve the proper velocity, the pump drive must have enough speed range and horsepower. The required inlet pressure also must be satisfied. If the pump does not supply enough CIP solution velocity, a separate CIP supply pump with an installed bypass may be used. To determine the appropriate bypass arrangement, contact WCB Application Engineering.

•

Ensure Ensure a diffe differen rentia tiall press pressure ure is create created d acro across ss the pump. Differential pressure will push CIP solutions through close clearance areas of pump resulting in better cleaning action. Inlet or outlet side may be high pressure side. 30 psi (2 bar) differential pressure is adequate for most applictions.

•

Pump Pump must must be be ope operat rated ed durin during g CIP CIP to incre increas asee turbulence and cleaning action within pump. If complete draining is required, pump must be in side mount position.

NOTE: When pumped product contains abrasive solids or hardens on seal faces, an alternate high pressure barrier flush arrangement may be used. A very small amount of flush liquid enters pumped liquid, therefore flush media must be compatible with product. Contact WCB Application Engineering for assistance.

Check Coupling Alignment Pumps and drives ordered from factory and mounted on a common base plate are aligned before shipment. Alignment must must be rechecked after complete unit has been installed and piping completed. Periodic rechecking is advisable during pump service life. •

Figure 18 Flush Piping Setup

Using Using flexib flexible le couplin coupling g conn connect ecting ing drive drive to to pump pump is recommended. Several different types are available, including couplings with slip or overload provision. Waukesha Cherry-Burrell provides Lovejoy (Figure (Figure ® 19) 19) or T.B. Woods (Figure 20) 20) couplings unless otherwise specified when ordering. Flexible coupling can be used to compensate for end play and small differences in alignment.

CIP (Clean-In-Place) Features WCB Universal II pumps with optional CIP features are designed to provide complete access of the CIP solutions to all product contact surfaces. Optional CIP features include: 1.

Flat Flat Body Body Profi Profile le (mini (minimum mum require requiremen mentt for for CIP installations) - allows complete draining of side mounted pump, and provides CIP solution access to entire cover o-ring groove.

Figure 19 - Lovejoy Coupling

Select applications use optional CIP feature of holes in rotor hubs and rotors for cleaning. 2.

Holes Holes in in Rotor Rotor Hubs Hubs - provid provides es addi additio tional nal CIP CIP solution access to cover hub/shaft seal areas for difficult cleaning applications.


95-03015

Figure 20 - T.B. Woods® Coupling

Page 23

Installation •

Waukesha Cherry-Burrell Check Parallel Alignment

Align Align pum pump p and and drive drive sha shaft ft as clos closel ely y as pos possib sible. le.

1.

Check Check both both horizon horizontal tal and and vertica verticall alignme alignment nt of pump pump and drive using straight edge.

2.

Using Using feele feelerr gauge gauge at loca location tion "A" in Figure 23, 23, determine direction and amount of movement needed (Figure 23, item B).

3.

If neces necessar sary, y, shim shim at locat location ion "C" "C" and/o and/orr move drive drive as needed.

Figure 21 - Alignment Sticker

Check Angular Alignment 1.

2.

3.

Using Using feeler feeler gauges gauges or taper taper gauges gauges (Figure 22, items A and B), check alignment at four points every 90 degrees around coupling; adjust to equal dimension at all points. Set space space betwe between en couplin coupling g halves halves to manuf manufact acture urer’s r’s recommended distance. Install Install shims shims to bring bring syste system m into into alignm alignment ent..

Figure 23 - Check Parallel Alignment Alignment

Check Belt and Chain Drive Alignment Use a straight edge to visually check belt or chain alignment. Keep shaft distance to a minimum (Figure 24, item A). item A).

Figure 22 - Check Angular Alignment

Figure 24 - Aligning Belt and Chain Drives After piping is complete and before belts are installed, manually turn pump shaft to ensure it turns freely.

Page 24

95-03015



Installation

Check Pump Rotation Check rotation direction of drive to determine rotation direction of pump (Figure ( Figure 25). 25). After correct drive rotation is verified, connect coupling and assemble pump and coupling guards. NOTE: Pump covers in the following figures have been removed to view rotor rotation. Pump must never be operated with covers removed.

Figure 25 - Upper Shaft Drive Flow, Lower Shaft Drive Drive Flow and Vertical Porting Flow and Pump Rotation (Liquid End Shown)


95-03015

Page 25

Operation


Operation DANGER: Pump contains internal moving parts. DO NOT put hands or fingers into pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service or repair pump unless all power is off and locked out. CAUTION: These pumps are positive displacement, low sli p design and will be severely damaged if operated with closed valves in discharge or inlet lines. Pump warranty is not valid for damages caused by a hydraulic overload from operation or start-up with a closed valve in the system.

Pre-Startup Pre-Startup Checklist 1.

Ensure Ensure pump pump is correc correctly tly insta installed lled as descr describe ibed d in “Installation “Installation”” on page 20. 20. Review “Install Relief Valves” Valves” on page page 22 and 22 and install relief valves as needed.

2.

Chec Check k cou coupli pling ng align alignme ment. nt. See “Check Coupling Alignment” Alignment” on page page 23.

3.

WARNING: Full guards must be installed to isolate operators and maintenance personnel from rotating components. Guards are provided with Waukesha Cherry-Burrell pumps as part of a complete pump and drive package. 7.

Ensure Ensure pump pump and and piping piping are clea clean n and free of foreig foreign n material such as welding slag, gaskets, etc. CAUTION: Do not use this pump to flush newly installed system. Severe damage may occur to pump and system if pump is used to flush system. Remove rotors during system system flushing.

4.

Ensure Ensure all all piping piping conne connecti ctions ons are are tight tight and leakleak-free free.. Where possible, check system with non-hazardous fluid.

5.

Ensure Ensure pump pump and and drive drive “Lubrication “Lubrication”” on page 27. 27.

6.

Ensure Ensure all guards guards are in plac placee and and secur secure. e.

are

lubrica lubricated ted..

See See

Double Double mecha mechanic nical al seals seals require require adeq adequat uatee supply supply and flow of clean flushing fluids. WARNING: Do not start a pump with seal flush unless seal flush is installed and on.

8.

Ensure Ensure all all valve valvess are open open on on discha discharge rge side side and and a free flow path is open to destination.

9.

Ensure Ensure all all valves valves are are open open on inle inlett side and and fluid fluid can can fill pump. A flooded suction installation is recommended.

10. Check direction direction of pump and and drive rotation rotation to ensure ensure pump will rotate in proper direction. See “Check Pump Rotation” Rotation” on page page 25.

Startup Procedure

Shutdown Procedure

1.

1.

Shut Shut off off pow power er to pump pump drive drive..

2.

Shut Shut off off supp supply ly and dischar discharge ge lines. lines.

2.

Start Start pump pump drive. drive. Where Where poss possible ible start start at slow slow speed speed or jog. Ensure Ensure liqu liquid id is reach reaching ing pump pump withi within n 60 secon seconds. ds. If If pumping does not begin and stabilize, check “Troublesho “Troubleshooting” oting” on page 99. 99.

Emergency Shutdown Procedure Emergency Shutdown Procedures should be documented by plant personnel after assessing system-wide requirements.

Page 26

95-03015



Maintenance

Maintenance Important Safety Information DANGER: Pump contains internal moving parts. DO NOT put hands or fingers into pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service or repair pump unless all power is off and locked out.

Gears Gears are factory lubricated with gear oil at quantity shown. Change oil every 500 hours.

UNIVERSAL II MODEL

Before detaching port connections to pump: •

Clos Closee sucti suction on and and disch dischar arge ge valve valves. s.

•

Drai Drain n pump pump and and cle clean an or or rins rinse, e, if if nece necess ssar ary. y.

•

Discon Disconnec nectt or shut shut off off elec electric trical al supp supply ly and and lock lock out out all power.

OIL CAPACITY (GEARS) Top or or Bo Bottom

Side Mo Mount

006, 015, 018

1.3 oz (40 ml)

3.3 oz (100 ml)

030, 040

2.0 oz (60 ml)

4 oz (120 ml)

045, 045, 060, 060, 130, 130, 134

6.0 6.0 oz oz (17 (170 0 ml) ml)

9.5 oz (280 (280 ml) ml)

180, 220, 224

11 oz (320 ml)

20 oz (600 ml)

320, 210, 213

17 oz (500 ml)

44 oz (1300 ml)

Lubrication

Gear Oil Specification ISO Grade 320, SAE 140 or AGMA Number 6EP. Gear oil can be ordered through your local representative with WCB part number 118402, sold in one-gallon (U.S.) containers.

Bearings Bearings are factory lubricated with grease at quantity shown. Grease bearings every 250 hours. Excess grease will accumulate in gear case and must be removed through cleanout hole covered with plastic plug.

Figure 26 - Lubrication Points A. Upper Shaft Drive Pump (Standard)

UNIVERSAL II MODEL

B. Lower Shaft Drive Pump (Optional)

Front

Back

006, 015, 018

0.74 oz (22 cc)

.61 oz (18 cc)

030, 040

1.01 oz (30 cc)

.85 oz (25 cc)

045, 060, 130

2.37 oz (70 cc)

1.52 oz (45 cc)

180, 220

3.14 oz (93 cc)

2.20 oz (65 cc)

210, 320

4.73 oz (140 cc)

3.38 oz (100 cc)

24D. Oil Drain Plug 24F. Oil Fill Plug 24L. Oil Level Check Plug, Sightglass 48. Grease Clean-out Plug 67. Grease Fittings

Drive Lubrication Refer to manufacturer’s manual shipped with drive for proper drive lubrication and frequency.


GREASE QUANTITY (PER BEARING)

Bearing Lubricant Grease NLGI Grade No. 2, EP, Lithium-based lubricant can be ordered through your local representative with WCB part number 118401, sold in 14 ounce, 2-inch diameter tubes.

95-03015

Page 27

Maintenance


Maintenance Inspections DANGER: Pump contains internal moving parts. DO NOT put hands or fingers into pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service or repair pump unless all power is off and locked out. Detecting wear in the early stages can reduce repair costs and down time. A simple “look-feel” inspection of pump during breakdown cleaning is recommended to detect signs of trouble at an early stage. A detailed maintenance inspection should be scheduled annually. See “Annual “Annual Maintenance” Maintenance” on page 30.

Inspection of Rotor Tips

Inspection of Shaft Shoulder

With cover removed, check for metal-to-metal contact between rotor wings. When contact is detected, pump should be repaired or replaced.

Visually inspect shaft shoulder (Figure 28, item C) for excessive wear; replace as necessary. If shaft shoulder has a sharp edge, remove edge with file to prevent cutting shaft o-ring on installation

Visually inspect rotors for rotor tip to rotor tip contact and rotor tip to rotor hub contact. Manually rotate pump drive shaft and ensure rotor tip clearance is equal on both sides as indicated in Figure 27. 27.

NOTE: Rotor hub and shaft shoulder wear are caused by operating with a loose rotor nut(s) for extended periods.

Inspection of Gears and Bearings With fluid head and seals removed, feel for gear backlash by rotating (by hand) either shaft. The other shaft must engage immediately. Perform check three times at 60degree intervals. If play (backlash) is evident, remove gear case cover, check gear teeth for wear and ensure gear is not loose on shaft. If gear teeth are worn, replace gears. If gear is loose on shaft, inspect shaft key and keyway; replace as necessary.

Figure 27 - Rotor to Rotor Tip Clearance

Inspection of Rotor, Shaft Key and Keyway Visually inspect rotor, shaft key and rotor keyway (Figure 28, item A) item A) for excessive wear; replace as necessary.

Figure 29 - Backlash Check With fluid head and seals removed, check bearing condition by applying (by hand) an up or down force of approximately 30 lbs (14 kg). If movement is felt, bearing may be failing. Also check shaft movement forward or backward. When bearing is determined to be failing, replace bearing and review lubrication schedule. Figure 28 - Rotor and Shaft Inspection

Inspection of Shaft Visually inspect shaft for twists or bends; replace as necessary.

Inspection of Rotor Hub End Visually inspect rotor hub end (Figure 28, item B) for excessive wear; replace as necessary. Each time rotors are removed, o-rings on hub should be replaced.

Page 28

95-03015

Figure 30 - Bearing Deflection Check Check



Maintenance

Maintenance Inspection Chart .

PROBLEM

POSSIBLE CAUSES

POSSIBLE SOLUTIONS

Rotor tip to rotor tip contact or uneven rotor tip to rotor tip clearance.

Hard object jammed into rotors and twisted shafts.

Replace shafts. Install strainers if necessary. Check and replace gears if necessary.

Rotor tor tip tip to rot rotor hu hub co conta ntact.

Loose ro rotor nu nut(s t(s). Belleville washer(s) on backwards. Backface clearances not even. Bearings need replacing.

Torque rotor nut(s) properly. Install belleville washers correctly. Verify backface clearances are even. Check and replace bearings.

Worn rotor or shaft keyway(s). Worn or damaged rotor key(s).

Loose rotor nut(s). Belleville washer(s) on backwards.

Replace rotors, shafts and keys. Torque rotor nut(s). See “Torque Values” Values” on page page 42. Install belleville washer(s) correctly.

Worn rotor hub end or shaft shoulder.

Loose rotor nut(s). Belleville washer(s) on backwards. Rotors slammed against shoulder when installed.

Torque rotor nut(s). See “Torque Values” Values” on page page 42. Install belleville washer(s) correctly. Replace rotors and shafts or shim front bearing(s) to maintain proper backface clearances.

Sharp edged shaft shoulder.

Loose rotor nut(s). Belleville washer(s) on backwards. Rotors slammed against shoulder when installed. Backface clearances not even.

Remove sharp edge with file to prevent cutting shaft o-ring. Verify backface clearances are even.

Gear backlash.

Lack of lubrication. Excessive hydraulic loads. Loose gear locknuts.

Check lubrication level and frequency. Reduce hydraulic loads. Torque locknuts to specified torque values. See “Torque Values” on page 42. Check and replace gears if necessary.

Worn or broken gear teeth.

Lack of lubrication. Excessive hydraulic loads. Loose gear locknuts.

Check lubrication level and frequency. Reduce hydraulic loads. Torque locknuts to specified torque values. See “Torque Values” on page 42. Check and replace gears if necessary.

Loose gears.

Gear locknuts not torqued properly. Locking assembly not torqued properly. Worn gear key.

Torque gear nut to specified torque value. See “Torque Values” on page 42. Check and replace gears if necessary. Inspect gear key, shaft keyway and shaft, replace if necessary.

Loose Loose bearin bearings, gs, axia axially lly or or radiall radially. y.

Lack Lack of lubrica lubrication tion.. Excessive hydraulic loads. Product or water contamination.

Check lubrication level and frequency. Reduce hydraulic loads. Ensure no excess grease build-up. Replace bearings if necessary.

Damaged fr front gr grease se seals.

Seal ma may be be ol old an and wo worn. No grease on lips to lubricate. Shaft worn under seals.

Replace seals. Properly lubricate with grease when installing. Inspect shaft surface under seals.

Damaged rear oil seals.

Seal may be old and worn. No grease on lips to lubricate. Shaft worn under seals. Not centered on shaft when installed.

Replace seals. Properly lubricate with grease when installing. Inspect shaft surface under seals.


95-03015

Page 29

Maintenance


Annual Maintenance DANGER: Pump contains internal moving parts. DO NOT put hands or fingers into pump body body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair pump unless all power is off and locked out. Procedures and corrective measures outlined in “Maintenance Inspections” Inspections” on page 28 28 should be performed at least annually, in addition to the following preventive maintenance: •

Check Check bearing bearingss with with dial dial indi indicat cator or for shaft shaft radi radial al play. If deflection is equal to or greater than rotor-to body diametrical clearance (“Checking for Proper Clearance” Clearance” on on page 39), 39), replace bearings.

•

Remo Remove ve gea gearr cove coverr and and insp inspec ectt gear gearss for for wear wear,, backlash and looseness. Loosen and torque gear retaining nuts to proper torque.

•

Thor Thorou ough ghly ly insp inspec ectt rotors rotors for wor worn n keywa keyways ys,, hub hub wear and stress cracks (Figure 31, item A). Use dye check method to detect any fatigue-type cracks at rotor stress points.

•

Revi Review ew per perfo forma rmanc ncee reco record rd on on pump pump,, and and chec check k radial and backface clearances to determine wear and effect on performance. Adjustment to operating speed can compensate for wear in some applications.

Figure 31 - Rotor Stress Points CAUTION: When bearings or shafts are replaced in the field, care must be taken to correctly position shaft by shimming to maintain sufficient running clearances between rotor wing faces and pump body faces (backface and cover face). It is important to hold the same backface dimension for both rotors to avoid crossover interference.

Cleaning Pump cleaning schedule should be determined on site for materials being processed and plant maintenance schedule. For CIP models, see “CIP (Clean-In-Place (Clean-In-Place)) Features” Features” on page 23. 23. To disassemble fluid head, see “Fluid Head Disassembly” on page 31. 31 . Remove and clean cover o-ring, pump seals and rotor nut assembly. Inspect and replace as necessary. NOTE: Always replace rotor nut o-rings and rotor hub o-rings when reassembling the pump. If the area behind these seals becomes soiled, contact WCB Application Engineering for a specific cleaning and sanitizing procedure validated to remove bacteria. In applications where material can harden in pump during shutdown, a CIP cleaning, flush or disassembly of fluid head and manual cleaning is strongly recommended.

Page 30

95-03015



Maintenance

Fluid Head Disassembly

Remove Rotor Nut Assemblies 1.

DANGER: Pump contains internal moving parts. DO NOT put hands or fingers into pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair pump unless all power is off and locked out.

Use bloc blocking king dowel dowel to keep keep rotors rotors from from turning turning when when removing rotor nuts. Always use dowel to block rotor against body, not against other rotor. See Figure 33 through Figure 35. 35.

DANGER: To avoid serious injury, shut off and drain product from pump prior to disconnecting piping.

Figure 33 - Blocking Dowel

BLOCKING DOWELS UNIVERSAL II MODEL

DOWEL DIAMETER

006, 015, 018

0.75 in (19 mm)

030, 040

1.00 in (25 mm)

045, 060, 130

1.50 in (38 mm)

180, 220

1.875 in (48 mm)

210, 320

2.00 in (51 mm)

Figure 32 - Exploded View of Fluid Head 1. Body

26B. Belleville Washer

2. Cover

26C. Retainer O-ring

9. Rotor

26D. Rotor Hub O-ring*

11. Cover Nut

26E. Rotor Key

26. Rotor Nut

36. Cover O-ring

26A. 26A. Rotor Rotor Nut O-rin O-ring* g*

45. Body Body Reta Retainin ining g Cap Screw Screw

Figure 34 - Loosening Top Rotor

*Discard rotor hub and rot or nut o-rings; one-time u se only.

Remove Cover 1.

Remo Remove ve cove coverr nuts nuts (Figure 32, item item 11) from cover (Figure 32, item 1). item 1).

2.

Usin Using g a soft soft hamme hammer, r, tap tap cov cover er (Figure 32, item 2) item 2) off body studs and dowel pins.

3.

Place Place cove coverr on a prote protecte cted d surfac surfacee with with finish finished ed surfaces up.

Figure 35 - Loosening Bottom Rotor

4.

2.

Using Using a wrench, wrench, remove remove rotor rotor nuts, nuts, belle bellevill villee washers, rotor nut o-rings and rotor hub o-rings.

Remov Removee and and inspe inspect ct cov cover er o-ri o-ring ng (Figure 32, item 36). item 36).


95-03015

Page 31

Maintenance

Waukesha Cherry-Burrell Gear Case Disassembly

Remove Rotors 1.

Using Using only only your your hands hands,, first first remove remove rotor rotor with with hub hub overlapping other rotor wing (Figure 36, item 9). Place rotors in up-turned cover to prevent damage to close tolerance parts.

DANGER: To avoid serious injury, DO NOT install, clean, service, or repair pump unless all power is off and locked out. DANGER: To avoid serious injury, shut off and drain product from pump prior to disconnecting piping.

Figure 36 - Remove Overlapping Rotor First First If rotors cannot be removed by hand: a. Use plastic or hardwood dowels to pry out rotors. Figure 38 - Remove Gear Case Cover

b. Remove body retaining cap screws. Tap body forward and backward with soft hammer to loosen rotors. c. If necessary, use a puller. Use care with puller or dowels to avoid damaging rotors.

Remove Pump Body 1.

Remove Remove two body body retain retaining ing cap screws screws (Figure 37, item 45).

Figure 37 - Location of Cap Screws 2.

Using Using plast plastic ic mallet mallet,, tap body body off off gear gear case, case, dowel dowel pins and body studs.

3.

Slide Slide body body stra straigh ightt off body body studs studs to preven preventt damaging mechanical seal parts.

4.

Place Place body body on on protec protected ted surfa surface ce with with seal sealss up to to protect seals.

3. Gear Case

24F. Oil Fill Plug

4. Gear Case Cover

24L. Oil Level Check Plug, Sightglass

12. Oil Seal

25. Silicone Sealant

24D. 24D. Oil Drain Drain Plug Plug

33A. 33A. Cap Cap Scr Screw ew

Remove Gear Case Cover 1.

Remo Remove ve oil oil dra drain in plug plug (Figure 38, item 24D); item 24D); drain oil.

2.

Remo Remove ve cap cap scr screw ewss from from gea gearr case case (item 33A).

3.

Pull cover (item 4) off shaft extension. If cover sticks, use soft hammer to loosen.

4.

Remo Remove ve silic silicon onee seala sealant nt (item 25) from gear case and cover.

5.

Remo Remove ve oil sea seal (item 12) from cover using arbor press. Discard used oil seal.

6.

Straigh Straighten ten lock lock tab tab on on lock lock washer washerss (Figure 39, item 39).

Remove Mechanical Seal 1.

Remove Remove rotating rotating seal seal seats seats and shaft shaft o-ring o-rings. s.

2.

Apply Apply even even pres pressur suree to both both sides sides on back back of seal seal seats when removing.

Page 32

Figure 39 - Straighten Lock Tab on Lock Washers

95-03015



Maintenance

Remove Shaft 1.

Wedge Wedge a wooden wooden block, block, nylo nylon n dowel dowel or rag rag (Figure 40, item item A) between gears to prevent shafts from turning during gear locknut removal.

NOTE: Protect liquid end of shafts by wrapping with tape. 5.

Place Place gear gear case case on arbo arborr press press with with liquid liquid end end down. down. Protect shaft ends with wood or plastic block (Figure 44, item C) item C) and press shafts out of gear case.

Figure 40 - Block Shaft Rotation 2.

Using Using a Wauke Waukesha sha Cher Cherry-B ry-Burre urrell ll Gear Gear Locknut Locknut Tool Tool,, remove gear locknuts and lock washers. DO NOT remove gears at this time. For proper Gear Locknut Tool, see Parts Lists beginning on on pag pagee 44. 44.

Figure 44 - Press Shafts from Gear Case 6.

Remove Remove gear gear spac spacers ers and and gear gear keys keys from shaf shafts. ts.

7.

Remo Remove ve gears gears from from gea gearr case case..

8.

Press Press out out and disc discard ard front front bear bearing ing seal sealss from from front front bearing retainers. Clean and reuse bearing isolators, if installed.

9.

Remove Remove shim shims. s. If shaft shaftss and bear bearings ings will be be reused reused,, identify shims and bearings with each shaft.

10. Press out out and discard discard both rear rear oil seals in gear gear case (Figure 45, item 13). item 13). Figure 41 - Remove Gear Locknuts NOTE: A spanner wrench or drift can also be used to remove gear locknuts. 3.

Remove Remove front front bear bearing ing retain retainer er bolts bolts (Figure 42, item 33B) and pull off bearing retainers (item 32). (Stuck retainers will press out when shaft is removed.)

Figure 45 - Remove Rear Oil Seals 11. Use hydraul hydraulic ic press press and and V-blocks V-blocks (Figure 46, item B) item B) to remove bearings (items (items 15 and 16) and spacer (item 30).

Figure 42 - Remove Bearing Retainers 4.

Remov Removee silic silicon onee seal sealan antt (Figure 43, item item A) from bearing retainer and gear case.

Figure 46 - Remove Bearings From Shaft Shaft Figure 43 - Remove Sealant from Retainer Retainer


NOTE: Make sure both ends of shaft are protected when removing shaft.

95-03015

Page 33

Maintenance


Replace Bearing Assemblies Front Bearing Assembly

4.

NOTE: The following instructions cover assembly of a six piece front bearing assembly. For a four piece assembly, only one spacer and cup is used.

Plac Placee inne innerr spac spacer er (Figure 50, item B) over shaft onto lower cone and roller assembly.

5.

Pla Place lowe lowerr cup cup (item C) over lower cone and roller assembly, keeping cup opening toward assembly.

1.

6.

Plac Placee oute outerr spa space cerr (item D) over shaft and onto lower cup.

Lubrica Lubricate te front front bearin bearing g area area of shaft shaft (Figure 47, item 7, 8) with oil or grease. Place upright in hydraulic press with liquid end down.

Figure 47 - Grease Shaft 2.

Figure 50 - Install Install Inner & Outer Spacer and Lower Cup

Unwra Unwrap p front front bear bearing ing ass assem embly bly.. DO NOT interchange parts of one bearing assembly with another. Part s are precisely matched during manufacturi ng and must be installed as a matched assembly.

7.

Plac Placee uppe upperr cu cup (Figure 51, item E) on top of outer spacer.

Figure 48 - Bearing Assembly

3.

Figure 51 - Install Upper Cup & Upper Cone

A. Lower Cone and Roller Assembly

D. Outer Spacer

B. Inner Spacer

E. Upper Cup

C. Lower Cup

F. Upper Cone and Roller Assembly

8.

NOTE: Make sure all components are aligned before pressing. Press only on inner cone.

Lift lower lower cone cone and roller roller assemb assembly ly (Figure 49, item A) out of bearing stack and place on shaft with radius down. Press onto shaft until seated against shaft shoulder. Press only on inner cone. cone.

9.

Figure 49 - Press Lower Cone onto Shaft

Page 34

Lubric Lubricate ate remai remaining ning uppe upperr cone cone and roller roller asse assembly mbly (Figure 51, item F) with oil or grease and slip over shaft with roller radius up. Press onto shaft and into upper cup.

Inst Instal alll bear bearin ing g spac spacer er (Figure 52, item 30).

Figure 52 - Install Bearing Spacer

95-03015



Maintenance

Rear Bearing Assembly Models 006, 014, 015, 018, 030, 034 and 040 use a single ball bearing assembly for rear bearing. All other models use a tapered roller bearing assembly similar to front bearings. 1.

Unwra Unwrap p rear rear bea bearin ring g asse assemb mbly ly.. DO NOT interchange NOT interchange parts of one bearing assembly with another. These parts are precisely matched during manufacturing and must be installed as a matched assembly.

2.

For models with ball bearing assemblies: Lubricate shaft inner bearing race with oil or grease. Press bearing into place. Shielded side of bearing fits against bearing spacer. Press only on inner race. For models with tapered roller bearing assemblies: Lubricate shaft bearing area with oil or grease. Follow “Front Bearing Assembly” procedures Assembly” procedures on page page 34. 34.

recommended. If bearings are heated, do not exceed 300°F (149°C). NOTE: Heating bearings is NOT recommended.

Figure 53 - Rear Tapered Roller Bearing Assembly Assembly


95-03015

Page 35

Maintenance


Gear Case Assembly Install Shaft Shimming When installing shafts in gear case, shim behind front bearing to achieve proper backface clearance between back of rotors and body. Backface clearance must be equal for both rotors to prevent rotors from hitting each other during operation. NOTE: Do not install bearing retainer sealant, gears or gear locknuts until correct shimming has been verified. 1.

If shafts and/or bearings do not need to be replaced and shims are marked indicating shaft and bearing they are matched with, with, shim adjustment probably will not be necessary. Reuse existing tagged shims, shafts and bearings in same gear case bores. If existing shims are lost and/or a standard shaft is used, determine required shims from chart. If necessary to calculate required shims for replacement shafts, bearings or both, both, refer to Figure 54 and 54 and Figure 55; 55; carry measurements and calculations to three decimal places (i.e. 0.059).

.

SUGGESTED SHIMS UNIVERSAL II MODEL

STANDARD SHAFT

REPLACEMENT SHAFT

006, 006, 015, 015, 018 018

0.1 0.113 in (2.8 (2.87 7 mm) mm) 0.1 0.110 in (2.7 (2.79 9 mm) mm)

030, 040

0.105 in (2.27 mm) 0.102 in (2.59 mm)

045, 045, 060, 060, 130 130

0.09 0.093 3 in (2.3 (2.36 6 mm) mm) 0.08 0.088 8 in (2.2 (2.24 4 mm) mm)

180, 220

0.115 in (2.92 mm mm) 0.110 in (2.79 mm mm)

210, 320

0.125 in (3.18 mm) 0.120 in (3.05 mm)

NOTE: Arrange with thicker shims on outside of shim pack.

Figure 54 - Measure B and C

Figure 55 - Measure D and E

B. Front face of gear case to back of bearing bore.

D. Body thickness.

C. Shaft shoulder to back of bearing race.

E. Depth of rotor cavity.

Determine shim thickness required for front bearing:

2.

Place Place shims shims in body body rest resting ing again against st shoul shoulder der in front front bearing bore.

3.

With shim shimss in place place,, install install shaf shaftt assemb assembly ly in fron frontt bearing bore with fluid end up. Ensure shaft is installed in its original location.

•Measure “B” in gear case and “C” on shaft. •Measure “D” and “E” on body. •Determine proper backface clearance. Refer to “Standard Rotor Clearance” on page 39. 39 . •Required Shims = Backface clearance - C + B + D - E.

NOTE: Shafts may need to be removed for final shim adjustment. 4.

Page 36

95-03015

Lubric Lubricate ate outsid outsidee diam diamete eterr of of bearin bearing. g.



Maintenance

Use a Waukes Waukesha ha Cherr Cherry-Bu y-Burre rrell ll Shaft Shaft Asse Assembly mbly Pusher to press shaft into place until seated against shim pack. Press only against outer race of bearing. For proper Shaft Assembly Pusher, see Parts Lists beginning on on page page 44. 44.

NOTE: A tube of the same diameter as outer race of bearing also can be used to press shaft into place. 6.

7.

Tempor Temporaril arily y secure secure shaf shaft/be t/bearin aring g in place place with bearing retainers to aid in checking clearances. DO NOT install NOT install silicone sealant at this time. Bearing Bearing reta retaine inerr must must rest firml firmly y agains againstt bearing bearing.. Leave a 0.010 to 0.050 in (.25 to 1.25 mm) clearance between back of bearing retainer and front of gear case (Figure (Figure 56). 56). If this clearance is not met, place shims between bearing and retainer.

12. Check rotor front face face clearan clearance ce (Figure 57, item B). 13. Check rotor to body body clearan clearance ce (Figure 57, item C). 14. Check Check clearan clearances ces again against st “Standard Rotor Clearance” on page page 39. 39. For non-standard rotors, check with factory. NOTE: If process uses special clearance rotors, contact WCB with serial number of pump for clearance tolerance values. 15. If backface backface clearance clearance is not not met, disassemble disassemble pump pump and adjust shimming to achieve correct backface clearance. 16. If rotor to body clearan clearance ce is not not met or is uneven, uneven, contact Waukesha Cherry-Burrell technical services for proper adjustment procedures. 17. After obtaining obtaining proper proper clearance, clearance, remove remove rotor rotor nuts, rotors, body and bearing retainers. 18. Grease Grease front and rear rear bearing bearing through through grease fittings fittings until grease is visible around bearing assemblies. Amount of grease required is listed in “Grease Quantity Quantity (per Bearing)” Bearing)” on page 27. 27. Rotate shafts while greasing to disperse grease. 19. Lubricate Lubricate seal lips lips and install install grease grease seals seals in bearing bearing retainers (compression spring on inside). 20. Coat retainer retainer flanges flanges with with silicone silicone sealant sealant (Figure 58,

Figure 56 - Bearing Retainer Clearance 8.

Tempora Temporarily rily mount mount body body on on gear gear case. case.

9.

Secure Secure body body to gear gear case case using using body body retain retaining ing screw screws. s.

10. Install Install rotors and and rotor nuts. nuts. Rotor Rotor nut o-rings, o-rings, belleville washers and retainer o-rings are not required at this time.

item item A). (Gore-Tex® sealing tape can be used on silicone free models.) Grease seal (item 14) will be flush with front of bearing retainer. On 030 models, grease seal will be against step on inside diameter of retainer. 21. Install Install bearin bearing g retainers retainers (Figure 58, item 32). item 32).

11. Measure Measure rotor rotor backfac backfacee clearanc clearancee (Figure 57, item A) through the port or from the front. Backface clearance for both rotors must be the same to prevent rotor crossover contact and must be ±.0005" of value found on “Standard Rotor Clearance” on page 39. 39 .

Figure 58 - Install Bearing Retainer Figure 57 - Measure Clearance NOTE: "B" dimension is below face of casing.


95-03015

Page 37

Maintenance


Install Rear Seal Assembly 1.

Inst Instal alll gea gearr spa space cers rs (Figure 59, item 29). item 29).

2.

Lubric Lubricate ate inside inside and outs outside ide diam diamete eters rs of oil oil seals seals with oil or grease.

3.

Install Install oil seals seals with with spring spring facing facing out (Figure 59, item 13).

NOTE: Place tape or other material over shaft end to prevent cutting seal during installation. Figure 59 - Install Rear Seal

Install Timing Gears 1.

Place Place gear gear keys keys into into shaft shaft key key slots slots.. Angle Angle keys keys out for easier installation of gears.

6.

NOTE: To aid in timing setup, rotate rotors until they are at right angles to each other before installing gears. 2.

Slide Slide spur spur drive drive gear gear onto drive drive shaf shaft. t. Spur Spur drive drive gear gear has one punch mark on gear.

3.

Slide Slide short short shaft shaft gear gear onto onto short short shaft shaft.. Short Short shaft shaft gear gear has two punch marks on gear. Straddle single punch mark of spur drive gear with two punch marks on short shaft gear (Figure 60). 60).

Using Using a Wauke Waukesha sha CherryCherry-Bur Burrell rell Gear Gear Lock Locknut nut Tool, tighten gear locknuts. For proper Gear Locknut Tool, see Parts Lists beginning on on page page 44. 44.

Figure 62 - Install Gear Locknuts NOTE: Although recommended specifications cannot be assured without the use of Gear Locknut Tool, gear locknuts can be installed using spanner wrench or drift. 7.

Bend Bend lockin locking g tab on on lockwa lockwashe shers rs into into lockin locking g nut slots securing gear locknut into place (Figure ( Figure 63). 63).

Figure 60 - Timing Gear Marks 4.

Use Use woo wood d or or nyl nylon on bloc block k (Figure 61, item item A) to secure shafts from turning. If block is not available, use rags to block gears, or with one rotor on shaft, block rotor with nylon dowel.

Figure 63 - Bend Lock Tab on Lockwashers

Figure 61 - Block Shaft Rotation 5.

Slide Slide lockwas lockwasher herss onto shaft shaft.. Lubricat Lubricatee threade threaded d area on shafts and face of locknuts with oil or grease.

Page 38

95-03015



Maintenance Checking for Proper Clearance

Install Gear Case Cover 1.

Lubric Lubricate ate insid insidee diamet diameter er of new new oil oil seal. seal. Press Press new oil seal (Figure 64, item 12) into gear case cover (item 4) flush with outside face, spring facing in.

Waukesha Cherry-Burrell pumps are designed with close running clearances. Backface clearances are set with shims during assembly. Shafts are positioned with shims behind front bearing and locked into gear case with bearing retainers. Rotors lock against shaft shoulder. Clearance between body backface and back of rotor wing is called backface clearance. 1.

Measur Measuree rotor rotor backfa backface ce cleara clearance nce (Figure 66, item A) through port or from front. Backface clearance for both rotors must be equal to avoid crossover interference.

2.

Measur Measuree rotor rotor fron frontt face face cleara clearance nce (item B).

Apply Apply silic silicone one seal sealant ant to back back of gear gear case. case. (Gore(Gore-

3.

Meas Measur uree rotor rotor to to body body cle clear aran ance ce (item C).

Tex® sealing tape can be used on silicone free models.) Place tape on inside of screw holes. (Figure 65, item A).

4.

Check Check measu measured red clear clearanc ances es agains againstt recommen recommended ded Standard Rotor Clearances chart at right.

5.

If clearan clearances ces are are greate greaterr than value valuess listed listed and desire desired d performance is not achieved, contact Waukesha Cherry-Burrell technical services for guidance.

Figure 64 - Orientation of Oil Seal 2.

3.

Tape Tape shaft shaft end end to preve prevent nt cuttin cutting g seal seal on keywa keyway. y. Mount cover assembly on gear case. Secure with cap screws and washers.

4.

Remov Removee tap tapee from from shaf shaftt end end..

5.

Ensure Ensure shaf shaftt is center centered ed in lip lip seal seal before before secur securing ing cap cap screws.

6.

Inst Instal alll oil oil dra drain in plug plug..

7.

Fill gear gear case case with with gear gear oil oil to prop proper er level level.. Refer Refer to “Lubrication “Lubrication”” on page 27. 27.

Figure 66 - Clearance Measurements Measurements NOTE: "B" dimension is below face of casing. STANDARD ROTOR CLEARANCE

Figure 65 Sealant Placement


UNIVERSAL II MODEL

A BACK FACE

B FRONT FACE

C ROTOR TO BODY

006, 015, 018, 030, 040

0.002 in 0.05 mm

0.005 in 0.13 mm

0.002 in 0.05 mm

045, 060, 130

0.004 in 0.10 mm

0.008 in 0.2 mm

0.005 in 0.13 mm

180, 220

0.005 in 0.13 mm

0.008 in 0.2 mm

0.006 in 0.15 mm

210, 320

0.005 in 0.13 mm

0.011 in 0.28 mm

0.010 in 0.25 mm

95-03015

Page 39

Maintenance


Fluid Head Assembly Mechanical Seal Configuration

Figure 67 - Single Mechanical Seal Cross Section Section

Figure 68 - Double Mechanical Seal Cross Section Section

37. Stop Pin

95. Inner Wave Spring

91. 91. Inn Inner er Seal Seal O-ring O-ring

96. 96. Oute Outerr Sea Seall O-ri O-ring ng

92. Shaft O-ring

97. Outer Wave Spring

93. Seal Seat 94. Inner Seal

98. Outer Seal

Figure 69 - Single (Bottom) and Double (Top) (Top) Mechanical Seal Exploded View

Install Mechanical Seal 1.

Lubr Lubric icat atee shaf shaftt o-ri o-ring ng (Figure 69, item 92) with lubrication compound compatible with o-ring material and process fluid(s). Place o-ring on shaft.

6.

Place Place inner inner seal seal into into back back of pump pump body. body. Ensu Ensure re notches are aligned in inner seal with stop pins in body. Press firmly and evenly into place.

2.

Instal Installl rot rotat ating ing seal seal seat seat (item 93) on shaft. Align drive flats on seat with drive flats on shaft.

7.

3.

Push Push seat seat squa squarely rely agains againstt shaft shaft should shoulder. er.

4.

Instal Installl inn inner er wave wave sprin spring g (item 95) onto inner seal (item 94).

If double double mecha mechanic nical al seal seal is used, used, insta install ll outer outer wave wave spring (item 97) in body and outer o-ring (item 96) in outer seal groove (item 98). Place outer seal in pump body around inner seal, aligning not ches in outer seal with stop pins in body.

8.

Inspec Inspectt seal seal faces faces for cleanl cleanlines iness. s. Ensure Ensure faces faces have have no nicks or scratches. Lubricate seal faces with lubricant compatible with process fluid(s).

9.

Perform Perform steps steps 1 through through 5 on both both shaft shafts. s.

5.

Lubr Lubric icat atee inne innerr sea seall o-ri o-ring ng (item 91) with lubrication compound compatible with o-ring material and process fluid(s). Install inner seal o-ring into groove of inner seal.

Page 40

95-03015



Maintenance 1. Body

26B. Belleville Washer

2. Cover

26C. Retainer O-ring

9. Rotor

26D. Rotor Hub O-ring*

11. Cover Nut

26E. Rotor Key

26. Rotor Nut

36. Cover O-ring

26A. 26A. Rotor Rotor Nut O-rin O-ring* g*

45. Body Body Reta Retainin ining g Cap Screw Screw

*Discard rotor hub and rotor nut o-rings; one-time use only. Figure 70 - Exploded View of Fluid Head

Install Pump Body 1.

Match Match large large and and small small dowe dowell pin size sizess on pump pump body body with dowel pin holes in pump gear case.

2.

Install tall body (Figure 70, item 1) to gear case assembly aligning body with body studs. Avoid damaging seals as body is drawn over shafts.

3.

Secure Secure body body to to gear gear case case using using two two cap cap screw screwss (Figure 70, item 45).

3.

Lubri Lubrica cate te new new roto rotorr nut nut o-ri o-ring ng (item 26A) with lubrication compound compatible with o-ring material and process fluid(s). If o-ring is not lubricated it will pucker when tightening rotor nut.

4.

Install Install rotor rotor nut nut o-ring o-ring onto onto rotor rotor nut. nut.

5.

Prior Prior to asse assembl mbly y of rotor rotor nuts nuts,, apply apply anti-s anti-seiz eizee compound to shaft threads.

6.

Use Use bloc blocki king ng dowe dowell (Figure 71) to 71) to prevent rotors from turning during installation. See “Blocking Dowels” on page 31 31 for rotor blocking dowel size. Always use dowel to block rotor against body, not against other rotor. See Figure 72 and 72 and Figure 73. 73.

Install Rotors 1.

Lubr Lubric icaate o-r o-rin ing g (Figure 70, item 26D) with lubrication compound compatible with o-ring material and process fluid(s).

2.

Insta Install ll new new rotor rotor hub hub o-rin o-rings gs (item 26D) into groove on rotors hubs.

3.

Inst Instaall roto rotors rs (item 9) onto shafts.

4.

Align Align keyway keywayss in rotors rotors with keyw keyways ays on on shafts shafts and install keys (item 26E).

Figure 71 - Blocking Dowel 7.

Install Rotor Nut Assemblies 1.

Insta Install ll belle bellevi ville lle wash washer er(Figure (Figure 70, item 26B) into rotor nut with raised side of washer toward rotor nut.

2.

Plac Placee ret retai aine nerr o-ri o-ring ng (item 26C) into rotor nut to retain belleville washer. Washer should not be tight against o-ring.

Figure 72 - Tightening Bottom Rotor


Scre Screw w rot rotor or nuts nuts (Figure 70, item 26) onto shafts (clockwise) and tighten to required torque. CAUTION: Use torque wrench to tighten rotor nuts to proper torque. Failure to tighten nuts properly could result in nuts loosening during operation, causing damage to pump.

Figure 73 - Tightening Top Rotor

95-03015

Page 41

Maintenance


Install Cover 1.

Clea Clean n cove coverr o-ri o-ring ng (Figure 70, item 36) and install in groove in cover.

2.

Match Match large large and and small small dowe dowell pin size sizess on pump pump body body with dowel pin holes in cover.

3.

Ins Instal tall co cover (Figure 70, item 2) on pump body.

4.

Prior Prior to asse assembly mbly of cover cover nuts, nuts, apply apply anti-s anti-seiz eizee compound compatible with product to threads of body studs.

5.

Tighte Tighten n cover cover secure securely ly using using cover cover nuts nuts (Figure 70, item 11). CAUTION: Failure to tighten cover nuts to proper torque could cause body studs to fail prematurely under high pressure.

UNIVERSAL II WRENCH SIZE UNIVERSAL II MODEL

ROTOR NUT

BODY RETAINING CAP SCREW

COVER NUT

006, 015, 018

15/16"

3/16"

5/8"

030, 040

1-1/4"

3/16"

5/8"

045, 060, 130

1-5/8"

1/4"

7/8"

180, 220

2-1/4"

5/16"

7/8"

210, 320

2-3/8"

5/16"

1"

TORQUE VALUES UNIVERSAL II MODEL

LOCKNUTS

LOCKNUT TOOL

GEAR

ROTOR

COVER

006, 015, 018

75 ft lbs 102 N·m

50 ft lbs 68 N·m

7 ft lbs 10 N·m

109281

030, 040

100 ft lbs 136 N·m

120 ft lbs 163 N·m

11 ft lbs 15 N·m

109282

045, 060, 130

140 ft lbs 190 N·m

250 ft lbs 339 N·m

56 ft lbs 76 N·m

109283

180, 220

230 ft lbs 312 N·m

325 ft lbs 441 N·m

110 ft lbs 149 N·m

--

210, 320

320 ft lbs 434 N·m

375 ft lbs 508 N·m

158 ft lbs 214 N·m

--

ARBOR OR HYDRAULIC PRESS TONNAGE (APPROX.) UNIVERSAL II MODEL

Page 42

SHAFT

FRONT BEARING REAR BEARING

IN

OU T

ON

O FF

ON

O FF

006, 015, 018

0.25

0.50

0.50

1.00

0.50

1.00

030, 040

0.25

1.00

0.50

1.00

0.50

1.00

045, 060, 130

0.50

1.00

2.00

5.00

3.00

5.00

180, 220

0.50

1.00

5.00

15.00

5.00

15.00

210, 320

0.50

1.00

5.00

20.00

5.00

20.00

95-03015



Maintenance

STANDARD WCB O-RING SELECTIONS, DESCRIPTIONS AND COLOR CODES Nitrile (Buna-N) (NBR)

Silicone (Si)

Compound Color: Black

Compound Color: Orange

Color Code: Yellow

Color Code: Black

FDA Compliant to 21CFR177.2600


3A Sanitary

3A Sanitary

Ethylene Propylene Diene Rubber (EPDM)

Perfluoroelastomer Perfluoroelastomer (FFKM)

Compound Color: Black or Purple Color Code: Green FDA Compliant to 21CFR177.2600 Ethylene Propylene Diene Rubber (Sulfur Free) (EPDM)

Compound Color: Black Color Code: None Individually packaged with size and material noted.

PTFE Encapsulated

Compound Color: Black or Purple

Compound Color: Translucent coating over Orange or Black Silicone or FKM core

Color Code: Blue

Color Code: None



Fluorocarbon Rubber (FKM) Compound Color: Rust, Brown or Black Color Code: White FDA Compliant to 21CFR177.2600 3A Sanitary


95-03015

Page 43

Maintenance


Relief Cover Option (Vented (Vented Cover)

3. Piston

The optional Relief Cover Feature (also called Vented Cover) is an adjustable, internal by-pass arrangement which can be used for control of pressure and/or flow. It is bidirectional; that is the pump flow or rotation can be in either direction. This option does not provide full flow relief for all pumping situations. The pressure down stream of the pump may increase with increasing amount of by-pass through the Relief Cover. Actual down stream pressure will depend on pump speed, product viscosity, and the relief set point (spring adjustment or air pressure). Avoid high flow rates through the cover with high viscosity products. The resulting pressure may be greater than the maximum rating of the pump or other system components. Install a pressure gauge and measure pressure under worst conditions of maximum flow and maximum viscosity to determine the maximum pressure for your process. Under any conditions, if there is a complete flow shut off down stream, stop the pump as soon as possible. possible. Continued pump operation with the entire flow by-passing will rapidly build heat within the pump body. Contact Waukesha Application Engineering for assistance.

16

15

14

12

1

13

17

By-pass pressure is adjusted by regulated air or gas pressure, operating on the side of a metal piston (12), opposite the pumped fluid. Extended pressure range possible. NOTE: On all types of relief covers, the temperature and chemical resistance of the elastomer diaphragms and O-rings determine the useful range. Buna-N: Material supplied as standard Silicone Rubber: Optional material upon request

Installation Adjustment 1. Manual

Three types of Relief Covers are available: 1. Manual 2

4

7

5

3

6

8

Adjusting Screw Turn adjusting screw counterclockwise to its farthest position, then clockwise until light spring pr essure is felt.

1

By-pass pressure is adjusted by a thr eaded adjusting screw (2) which compresses compresses a spring (5). Several spring sizes are available, to cover a range of operating pressures.

2. Pneumatic

2. Pneumatic 11

10

9

1

A. Set air/gas air/gas pressu pressure re to to 2-5 2-5 PSIG PSIG B. Turn urn on pump pump.. C. With pressure pressure gauge gauge and valve in discha discharge rge line: By-pass pressure is adjusted by regulated air or gas pressure, operating on the side of a diaphragm (9) opposite the pumped fluid.

Page 44

95-03015

1.

Clos Closee disc discha harg rgee valv valve. e.

2.

Turn Turn adjus adjusting ting scre screw w clockw clockwise ise until until desi desired red relief pressure registers on gauge. Lock adjusting screw with lock nut.



Maintenance

Open Open valve valve in disch discharg argee line. line. Relie Relieff cover cover is set and will open if system pressure exceeds preset limit.

D. Withou Withoutt pressur pressuree gauge gauge in discha discharge rge line: line: 1.

Turn Turn adjus adjusting ting scre screw w clockw clockwise ise and and obser observe ve product flow at discharge of system.

When product flow reaches maximum or desired flow rate, lock adjusting screw with lock nut. 3. Piston A. With pressure pressure gauge gauge and and valve valve in discharge discharge line: 1.

Close Close discha discharg rgee valve valve slowly slowly and and obse observe rve gauge pressure. DO NOT ALLOW PRESSURE TO EXCEED 200 PSI.

2.

Increa Increase se air/ga air/gass pressu pressure, re, until until desire desired d relief relief pressure registers on gauge. Lock air/gas pressure regulator adjusting screw with lock nut.

3.

Open Open valve valve in disch discharg argee line. line. Relie Relieff cover cover is set and will open if system pressure exceeds preset limit.

B. Withou Withoutt pressur pressuree gauge gauge in discha discharge rge line: line: 1.

Increa Increase se air/g air/gas as press pressure ure to to relief relief valve, valve, with with regulator, and observe product flow at discharge of system.

When product flow reaches maximum or desired flow rate, lock regulator adjusting screw with lock nut.


95-03015

Page 45

P a g e 4 6

Parts Lists 006-U2 PD Pumps

Part Description

It e m # 1

Par t #

P a r t s L i s t s

(Serial # Req'd)

Pump Body with Flush

(Serial # Req'd)

Pump Cover

101842

Jac keted Cover

107664

Pump Cover Vented - Complete Assembly 2

9 5 0 3 0 1 5

3 4

CVR00073

Pneumatic Pis ton

CVR00074

Gear Cas e

CI

102276

SS, Op Optional

101831

Gear Cas e Cover

Steel

020 106 000

SS, Op Optional

102280

6

Gear, Short Shaft, Spur

107997

7

Drive Shaft

108405

8

Short Shaft

108406

11

107997

Rotor, Twin W in ing (s td td. c learanc e)

Alloy 88

101870

316SS

102199

Stud

AD0 011 000 Jacke Jackete ted d Cover Cover AD0 011 011 J00 J00

Hex Nut

108369

W ing Nut; Optional

105850

12

O il Seal, Gear Cas e Cover

13

O il Seal, Gear Cas e Rear

14

Grease Seal, Bearing Retainer Optional:Bearing Isolator Kit, incl. SS Bearing Retainer

000 030 016 000 030 017 1

101716 X06638-1 PD100- 400a

1

See page See page 98 for for new part numbers for pumps sold after July 12, 2004.

006-U2 PD Pumps Part Part Descript ion

It em #

Part Part Descripti on

Par t #

It e m #

015 035 000

33C 33C

101714

34

Dowel Bushing, Upper

015 037 000

35

Dowel Bushing, Lower

15

Bearing, Rear

16

Bearing, Front

17

Key, Gear

20

Dowel Pin, Upper Cover Side

AD0 040 000

O-ring, Pump Cover

Dowel Pin, Upper Gear Case Side

AD0 040 R00

22

Dowel Pin, Lower Cover Side

AD0 040 100

23

Dowel Pin, Lower Gear Case Side

AD0 040 R10

37

Stop Pin, Seal

24

Hex Cap Screw; Fill, Drain, Level

000 046 002

39

Lock Washer, Gear

25

Silicone Sealant

000 142 301

41

26

Nut, Rotor

26A 26A 26B 26B

O-ring, Retainer

O-ring, Rotor Hub 26D 26D

Buna N

N70126

EPDM

E70126

FKM

V70126

Washer, Belleville

26C 26C

36

101804

101691

42

44

43-108 AD0 116 000 AD0 116 100 Buna N

N70249

EPDM

E70249

FKM

V70249 101718 STD 136 005

Locknut, Gear Gear Case Shim

43

Par t #

1/4 Flat Washer

21

O-ring, Rotor Nut

9 5 0 3 0 1 5

CVR00108

Pneumatic Rubber Diaphragm

Gear, Drive Shaft, Spur

10


CVR00063

Manual (>150 ps i)

5

9

R e v i s e d F e b r u a r y 2 0 0 7

Manual (<150 ps i)

STD 236 005 CI 020 110 000 SS, Optional

102284

Pump Pedestal, 6-3/4", Optional

014 110 675

Plastic Cap Plug

000 121 003

5/16-18 x 1" SHCS

Buna N

N70112

EPDM

E70112

45

Body Retaining Screw, 1/4-20 x 1-1/4"

FKM

V70112

47

Key, Coupling - 3/16" x 3/16" x 1-1/8"

Buna N

N70121

48

Cleanout Plug

EPDM

E70121

61

Name Plate, Sanitary (not shown)

FKM

V70121

62

#2 x 1/8" RHDS (not shown)

30-343 SS, Optional

30-525 30-523 000 037 001 35824 001 061 002 30-355




006-U2 PD Pumps Part Part Descript ion

It em #

101714

34


015 037 000

35


Bearing, Front

17

Key, Gear

20


AD0 040 000


AD0 040 R00


AD0 040 100

23


AD0 040 R10

37

Stop Pin, Seal

24


000 046 002

39

Lock Washer, Gear

25

Silicone Sealant

000 142 301

41

26

Nut, Rotor

26A 26A 26B 26B

Shim Kit

29

Spacer, Gear to Rear Bearing

30

Bearing Spacer Bearing Retainer, Front 1/4-20 x 3/4" HHCS

AD0 116 100 Buna N

N70249

EPDM

E70249

FKM

V70249 101718 STD 136 005

Locknut, Gear

STD 236 005

Gear Case Shim

CI 020 110 000

42 43 44

SS, Optional

102284


014 110 675

Plastic Cap Plug

000 121 003

5/16-18 x 1" SHCS

30-343

Buna N

N70112

EPDM

E70112

45


FKM

V70112

47

Key, Coupling - 3/16" x 3/16" x 1-1/8"

Buna N

N70121

48

Cleanout Plug

EPDM

E70121

61


FKM

V70121

62


30-355

101817

65

Caution Plate

33-62

Key, Rotor

27

33A, 33B

V70126 101691

26D 26D

32

E70126

FKM Washer, Belleville O-ring, Retainer

26E 26E

EPDM

AD0 116 000

36

101804 N70126

43-108

O-ring, Pump Cover

22

Buna N

Par t #

1/4 Flat Washer

21

O-ring, Rotor Hub

P a g e 4 8

33C 33C

16

26C 26C

P a g e 4 7

It e m #

Bearing, Rear

O-ring, Rotor Nut

9 5 0 3 0 1 5


Par t #

015 035 000

15

1

SS, Optional

30-525 30-523 000 037 001 35824 001 061 002

117889

66

Warning Label

015 055 000

67

Grease Fitting, 1/8" (not shown)

BD0 092 000

101814

68

Plastic Cap, Grease Fitting (not shown)

BD0 093 000

33-63

101810

Gear Locknut Tool

109281

STD

30-287

Shaft Assembly Pusher

109350

SS

30-58

P a r t s L i s t s

PD100- 400b

. 1


014-U2 PD Pumps Part Part Description

It e m # 1


Par t # (Serial # Req'd)

Rectangular Flange Inlet Body with Flush

(Serial # Req'd)

Pum p Cover

101842

Jacketed Cover

107664

P a r t s L i s t s

Pump Cover Vented - Complete Assembly Assembly 2

Manual (<150 psi)

CVR00063

Manual (>150 psi)

CVR00108

Pneum atic Rubber Diaphragm

CVR00073

Pneum atic Piston 3 4

9 5 0 3 0 1 5

5

Gear Case Gear Case Cover

CVR00074 CI

102276

SS, O pt ptional

101831

Steel SS, O pt ptional

020 106 000 102280


107997

6


107997

7

Drive Shaft

108405

8

Short Shaft

108406

9

10

Rotor, Twin W ing (std. cl clearance)

Alloy 88 316SS

101882 102205

Stud

AD0 011 000

Stud, Jacketed Cover

AD0 011 J00

35547 35548

11

Hex Nut

108369

W a u k e s

P a g e 4 8


It e m # 1



(Serial # Req'd)

Pum p Cover

101842

Jacketed Cover

107664

P a r t s L i s t s


Manual (<150 psi)

CVR00063

Manual (>150 psi)

CVR00108


CVR00073


9 5 0 3 0 1 5

5

CVR00074

Gear Case

CI

102276

SS, O pt ptional

101831

Gear Case Cover

Steel

020 106 000

SS, O pt ptional

102280


107997

6


107997

7

Drive Shaft

108405

8

Short Shaft

108406

9

10

Rotor, Twin W ing (std. cl clearance)

Alloy 88

101882

316SS

102205

Stud

AD0 011 000


AD0 011 J00

35547 35548

11



9 5 0 3 0 1 5

Hex Nut

108369

W ing Nut; Optional

105850

12

Oil Seal, Gear Cas e Cover

13

Oil Seal, Gear Cas e Rear

14

Grease Seal, Bearing R etainer Optional: Bearing Isolator Kit, incl. SS Bearing Retainer

000 030 016 000 030 017 1

101716 X06638-1 PD100PD100- 413a

1


014-U2 PD Pumps Part Description

It em #

Part Description

Par t #

It em #

015 035 000

33C 33C

Par t #

101714

34


AD0 116 000

015 037 000

35


AD0 116 100

15

Bearing, Rear

16

Bearing, Front

17

Key, Gear

20


AD0 040 000

21


AD0 040 R00

22


AD0 040 100

23


AD0 040 R10

36B 36B

O-ring, Rectangular Flange (not shown)

N70241

24


000 046 002

37

Stop Pin, Seal

101718

25

Silicone Sealant

000 142 301

39

Lock Washer, Gear

26

Nut, Rotor

101804

41

Locknut, Gear

O-ring, Rotor Nut 26A 26A 26B 26B

N70126

EPDM

E70126

FKM

V70126

Washer, Belleville O-ring, Retainer

26C 26C O-ring, Rotor Hub 26D 26D

Buna N

101691

1/4 Flat Washer

43-108

O-ring, Pump Cover 36

E70249

FKM

V70249

STD 236 005 CI 020 110 000

42

SS, Optional

102284


014 110 675

Plastic Cap Plug

000 121 003

Buna N

N70112

EPDM

E70112

FKM

V70112

45

Buna N

N70121

47

Key, Coupling - 3/16 x 3/16 x 1-1/8"

EPDM

E70121

48

Cleanout Plug

FKM

V70121

61

N

44

N70249

EPDM

STD 136 005

Gear Case Shim

43

Buna N

5/16-18 x 1" SHCS

30-343 SS, Optional


Pl

S

30-525 30-523 000 037 001 35824

i

(

h

)

001 061 002





It em #

Par t #

101714

34


AD0 116 000

015 037 000

35


AD0 116 100

Bearing, Front

17

Key, Gear

20


AD0 040 000

21


AD0 040 R00

22


AD0 040 100

23


AD0 040 R10

36B 36B


N70241

24


000 046 002

37

Stop Pin, Seal

101718

25

Silicone Sealant

000 142 301

39

Lock Washer, Gear

26

Nut, Rotor

101804

41

Locknut, Gear

26A 26A 26B 26B

Buna N

N70126

EPDM

E70126

FKM

V70126

Washer, Belleville

101691

O-ring, Retainer


1/4 Flat Washer

43-108

O-ring, Pump Cover

Buna N

N70249

EPDM

E70249

FKM

V70249

36

STD 136 005 STD 236 005

Gear Case Shim

CI 020 110 000

42 43

SS, Optional

014 110 675

Plastic Cap Plug

000 121 003

Buna N

N70112

EPDM

E70112

FKM

V70112

45

Buna N

N70121

47

Key, Coupling - 3/16 x 3/16 x 1-1/8"

EPDM

E70121

48

Cleanout Plug

FKM

44

102284

Pump Pedestal, 6-3/4", Optional 5/16-18 x 1" SHCS

30-343 SS, Optional

30-525


30-523 000 037 001 35824

V70121

61


Key, Rotor

101817

62


30-355

27

Shim Kit

117889

65

Caution Plate

33-62

29


015 055 000

66

Warning Label

30

Bearing Spacer

101814

67


BD0 092 100

32

Bearing Retainer, Front

101810

68


BD0 093 000

26E 26E

33A, 33B

P a g e 5 0

33C 33C

16

26C 26C

P a g e 4 9

It em #

Bearing, Rear

O-ring, Rotor Nut

9 5 0 3 0 1 5

Part Description

Par t # 015 035 000

15

1

1/4-20 x 3/4" HHCS

001 061 002

33-63

STD

30-287

Gear Locknut Tool

109281

SS

30-58


109350 PD100- 413b 413b

. 1

See page See page 98 for for new part numbers for pumps sold after July 12, 2004 .

015-U2 PD Pumps

Part Part Description

It e m # 1




(Serial # Req'd)

Pum p Cover

101842

Jacketed Cover

107664

P a r t s L i s t s

P a r t s L i s t s


Manual (<150 psi)

CVR00063

Manual (>150 psi)

CVR00108


CVR00073

Pneum atic Piston 3

9 5 0 3 0 1 5

4 5


CVR00074 CI

102276

SS, O pt ptional

101831


020 106 000 102280


107997

6


107997

7

Drive Shaft

108405

8

Short Shaft

108406

Rotor, Tw Twin W in ing (s td. clearance) 9 Rotor, Single W in ing (s td td. c le learanc e) e) 10 11

Stud

Alloy 88

101882

316SS

102205

Alloy 88

117060 AD0 011 000

Jacke Jacketed ted Cover Cover AD0 011 011 J00 J00 Hex Nut

108369

W a u k e s

P a g e 5 0

015-U2 PD Pumps


It e m # 1



(Serial # Req'd)

Pum p Cover

101842

Jacketed Cover

107664

P a r t s L i s t s


Manual (<150 psi)

CVR00063

Manual (>150 psi)

CVR00108


CVR00073


9 5 0 3 0 1 5

5

CVR00074

Gear Case

CI

102276

SS, O pt ptional

101831

Gear Case Cover

Steel

107997

6


107997

7

Drive Shaft

108405

8

Short Shaft

108406

Rotor, Tw Twin W in ing (s td. clearance) Rotor, Single W in ing (s td td. c le learanc e) e) 10 11


9 5 0 3 0 1 5

102280


9


020 106 000

SS, O pt ptional

Alloy 88

101882

316SS

102205

Alloy 88

Stud

117060 AD0 011 000

Jacke Jacketed ted Cover Cover AD0 011 011 J00 J00 Hex Nut

108369

W ing Nut; Optional

105850

12

Oil Seal, Gear Case Cover

13

Oil Seal, Gear Case Rear

14

Grease Seal, Bearing Retainer Optional: Bearing Isolator Isolator Kit, incl. SS Bearing Retainer

000 030 016 000 030 017 1

101716 X06638-1 PD100PD100- 401a

1



It em #

Part Description

Par t #

It em #

015 035 000

33C 33C

Par t #

101714

34


AD0 116 000

015 037 000

35


AD0 116 100

15

Bearing, Rear

16

Bearing, Front

17

Key, Gear

20


AD0 040 000

21


AD0 040 R00

22


AD0 040 100

23


AD0 040 R10

37

Stop Pin, Seal

24


000 046 002

39

Lock Washer, Gear

STD 136 005

25

Silicone Sealant

000 142 301

41

Locknut, Gear

STD 236 005

26

Nut, Rotor O-ring, Rotor Nut

26A 26A 26B 26B

EPDM

E70126

FKM

V70126



N70126

101691

43-108


101804 Buna N

1/4 Flat Washer

Gear Case Shim

44

N70249

EPDM

E70249

FKM

V70249 101718

CI 020 110 000

42 43

Buna N

SS, Optional

102284


014 110 675

Plastic Cap Plug

000 121 003

5/16-18 x 1" SHCS

30-343

Buna N

N70112

EPDM

E70112

45


SS, Optional

FKM

V70112

47

Key, Coupling - 3/16 x 3/16 x 1-1/8"

Buna N

N70121

48

Cleanout Plug

EPDM

E70121

61


FKM

V70121

62

#2 1/8" RHDS (

30-525 30-523 000 037 001 35824

h

)

001 061 002 30 355





It em #

101714

34


AD0 116 000

015 037 000

35


AD0 116 100

Bearing, Front Key, Gear

20


AD0 040 000

21


AD0 040 R00

22


AD0 040 100

23


AD0 040 R10

37

Stop Pin, Seal

24


000 046 002

39

Lock Washer, Gear

STD 136 005

25

Silicone Sealant

000 142 301

41

Locknut, Gear

STD 236 005

26

Nut, Rotor

26B 26B

Buna N

N70126

EPDM

E70126

FKM

V70126

Washer, Belleville

101691

O-ring, Retainer

O-ring, Rotor Hub

1/4 Flat Washer

43-108

O-ring, Pump Cover

Buna N

N70249

EPDM

E70249

FKM

V70249

36

101804

26D 26D

101718

Gear Case Shim

CI 020 110 000

42 43 44

SS, Optional

102284


014 110 675

Plastic Cap Plug

000 121 003

5/16-18 x 1" SHCS

30-343

Buna N

N70112

EPDM

E70112

45


SS, Optional

FKM

V70112

47

Key, Coupling - 3/16 x 3/16 x 1-1/8"

Buna N

N70121

48

Cleanout Plug

EPDM

E70121

61


FKM

30-525 30-523 000 037 001 35824 001 061 002

V70121

62


30-355

Key, Rotor

101817

65

Caution Plate

33-62

27

Shim Kit

117889

66

Warning Label

33-63

29


015 055 000

67


BD0 092 000

30

Bearing Spacer

101814

68


BD0 093 000

26E 26E

32 33A, 33B

P a g e 5 2

Par t #

17

26A 26A

1

33C 33C

16

26C 26C

P a g e 5 1

It em #

Bearing, Rear

O-ring, Rotor Nut

9 5 0 3 0 1 5

Part Description

Par t # 015 035 000

15

1

101810

Gear Locknut Tool

STD

30-287


SS

30-58

Bearing Retainer, Front 1/4-20 x 3/4" HHCS

109281 109350 PD100- 401b


018-U2 PD Pumps

Part Description

It e m # 1




(Serial # Req'd)

Pum p Cover

101842

Jacketed Cover

107664

P a r t s L i s t s

P a r t s L i s t s


Manual (<150 psi)

CVR00063

Manual (>150 psi)

CVR00108


CVR00073

Pneumatic Pis ton 3

9 5 0 3 0 1 5

4 5


CVR00074 CI

102276

SS, O pt ptional

101831


020 106 000 102280


107997

6


107997

7

Drive Shaft

108407

8

Short Shaft

108408

Rotor, Twin W in ing (std. clearanc e) e) 9

Rotor, Single W in ing (s td td. c le learanc e) e) 10 11

Alloy 88

101894

316SS

102211

Alloy 88

117072

Jacke cketed Cov Cover

107754

Stud Hex Nut

101721 108369

W a u k e s

P a g e 5 2

018-U2 PD Pumps

Part Description

It e m # 1



(Serial # Req'd)

Pum p Cover

101842

Jacketed Cover

107664

P a r t s L i s t s


Manual (<150 psi)

CVR00063

Manual (>150 psi)

CVR00108


CVR00073

Pneumatic Pis ton 3 4

9 5 0 3 0 1 5

5

CVR00074

Gear Case

CI

102276

SS, O pt ptional

101831

Gear Case Cover

Steel

107997

6


107997

7

Drive Shaft

108407

8

Short Shaft

108408

Rotor, Twin W in ing (std. clearanc e) e)

Alloy 88

101894

316SS

102211

Alloy 88

117072


107754

Rotor, Single W in ing (s td td. c le learanc e) e) 10 11


9 5 0 3 0 1 5

102280


9


020 106 000

SS, O pt ptional

Stud

101721

Hex Nut

108369

W ing Nut; Optional

105850

12


13


14

Grease Seal, Bearing R etainer Optional: Bearing Isolator Isolator Kit, incl. SS Bearing Retainer

000 030 016 000 030 017 1

101716 X06638-1 PD100- 402a

1



It em #

Part Description

Par t #

It em #

015 035 000

33C 33C

Par t #

101714

34


AD0 116 000

015 037 000

35


AD0 116 100

15

Bearing, Rear

16

Bearing, Front

17

Key, Gear

20


AD0 040 000

21


AD0 040 R00

22


AD0 040 100

23


AD0 040 R10

37

Stop Pin, Seal

24


000 046 002

39

Lock Washer, Gear

STD 136 005

25

Silicone Sealant

000 142 301

41

Locknut, Gear

STD 236 005

26


26A 26A 26B 26B

EPDM

E70126

FKM

V70126



N70126

101691

43-108


101804 Buna N

1/4 Flat Washer

Gear Case Shim

44

N70249

EPDM

E70249

FKM

V70249 101718

CI 020 110 000

42 43

Buna N

SS, Optional

102284


014 110 675

Plastic Cap Plug

000 121 003

5/16-18 x 1" SHCS

30-343

Buna N

N70112

EPDM

E70112

45

Body Retaining Screw, 1/4-20 x 2"

SS, Optional

30-211

30-525

FKM

V70112

47

Key, Coupling - 3/16 x 3/16 x 1-1/8"

000 037 001

Buna N

N70121

48

Cleanout Plug

EPDM

E70121

61


FKM

V70121

62

#2 1/8" RHDS (

35824 h

)

001 061 002 30 355





It em #

101714

34


AD0 116 000

015 037 000

35


AD0 116 100

Bearing, Front Key, Gear

20


AD0 040 000

21


AD0 040 R00

22


AD0 040 100

23


AD0 040 R10

37

Stop Pin, Seal

24


000 046 002

39

Lock Washer, Gear

STD 136 005

25

Silicone Sealant

000 142 301

41

Locknut, Gear

STD 236 005

26

Nut, Rotor

26B 26B

Buna N

N70126

EPDM

E70126

FKM

V70126

Washer, Belleville

101691

O-ring, Retainer

O-ring, Rotor Hub

1/4 Flat Washer

43-108

O-ring, Pump Cover

Buna N

N70249

EPDM

E70249

FKM

V70249

36

101804

26D 26D

101718

Gear Case Shim

CI 020 110 000

42 43 44

SS, Optional

102284


014 110 675

Plastic Cap Plug

000 121 003

5/16-18 x 1" SHCS

30-343

Buna N

N70112

EPDM

E70112

45


SS, Optional

30-211

30-525

FKM

V70112

47

Key, Coupling - 3/16 x 3/16 x 1-1/8"

000 037 001

Buna N

N70121

48

Cleanout Plug

EPDM

E70121

61


FKM

35824 001 061 002

V70121

62


30-355

Key, Rotor

101819

65

Caution Plate

33-62

27

Shim Kit

117889

66

Warning Label

33-63

29


015 055 000

67


BD0 092 000

30

Bearing Spacer

101814

68


BD0 093 000

26E 26E

32 33A, 33B

P a g e 5 4

Par t #

17

26A 26A

1

33C 33C

16

26C 26C

P a g e 5 3

It em #

Bearing, Rear

O-ring, Rotor Nut

9 5 0 3 0 1 5

Part Description

Par t # 015 035 000

15

1

101810

Gear Locknut Tool

STD

30-287


SS

30-58


109281 109350 PD100- 402b



It e m # 1




(Serial # Req'd)

Pum p Cover

101845

Jacketed Cover

107666

P a r t s L i s t s

P a r t s L i s t s


Manual (<150 psi)

CVR00067

Manual (>150 psi)

CVR00109


CVR00075

Pneumatic Piston 3

9 5 0 3 0 1 5

4 5


CVR00076 CI

121685

SS, O pt ptional

121686


040 106 000 102281


107999

6


107999

7

Drive Shaft

108409

8

Short Shaft

108410


Rotor, Single W in ing (s td td. c le learanc e) e)

Alloy 88

102217

Alloy 88

117084

316SS 10

Stud

117088 108842

Jacke cketed Cov Cover Hex Nut

102151

316SS

108845 108370

W a u k e s

P a g e 5 4


It e m #


Pump Body

1

with Flush

(Serial # Req'd)

Pum p Cover

101845

Jacketed Cover

107666

P a r t s L i s t s


Manual (<150 psi)

CVR00067

Manual (>150 psi)

CVR00109


CVR00075

Pneumatic Piston 3

CI

121685

SS, O pt ptional

121686

Gear Case Cover

4

9 5 0 3 0 1 5

CVR00076

Gear Case

Steel

040 106 000

SS, O pt ptional

5

102281


107999

6


107999

7

Drive Shaft

108409

8

Short Shaft

108410


Alloy 88


102151

316SS

102217

Alloy 88

117084

316SS 10


9 5 0 3 0 1 5

108842 Jacke cketed Cov Cover

11


117088

Stud

108845

Hex Nut

108370

W ing Nut; Optional

105851

12


13


14

Grease Seal, Bearing R etainer Optional: Bearing Isolator Isolator Kit, incl. SS Bearing Retainer

000 030 013 000 030 014 1

101717 X06639-1 PD100- 403a

1



It em #

Par t #

Part Description

It em #

15

Bearing, Rear

16

Bearing, Front

17

Key, Gear

BD0 037 000

33C 33C

20


BD0 040 000

34


21


BD0 040 200

35


22


BD0 040 100

23


BD0 040 300

24


000 046 003

25

Silicone Sealant

000 142 301

37

Stop Pin, Seal

26


26A 26A 26B 26B

101715

O-ring, Retainer

O-ring, Rotor Hub

33B 33B

5/16-18 x 3/4" BSHCS 5/16-18 x 3/4" SHCS

Part # STD SS

5/16 Flat Washer


30-296 30-29 43-194 BD0 116 000 BD0 116 100

Buna N

N70259

EPDM

E70259

FKM

V70259 101719

101805

39

Lock Washer, Gear

CD0 036 W00

Buna N

N70130

41

Locknut, Gear

CD0 036 N00

EPDM

E70130

FKM

V70130

Washer, Belleville

26C 26C

26D 26D

030 035 000

Gear Case Shim 42

101692 Buna N

N70115

EPDM

E70115

FKM

V70115

CI 040 110 000 SS, Optional

Pump Pedestal, 6-1/4", Optional 43 44

Plastic Cap Plug, 3/8" 3/8-16 x 1" SHCS

Buna N

N70127

45


EPDM

E70127

47

Key, Coupling - 1/4 x 1/4 x 1-3/4"

FKM

V70127

48

Cl

Pl

102285 BD0 110 SM0 000 121 002

STD

30-344

SS, Optional

30-189 30-211 000 037 002 41013





It em # 16

Bearing, Front

17

Key, Gear

BD0 037 000

33C 33C

20


BD0 040 000

34


21


BD0 040 200

35


22


BD0 040 100

23


BD0 040 300

24


000 046 003

25

Silicone Sealant

000 142 301

37

Stop Pin, Seal

26

Nut, Rotor

030 035 000 101715

26A 26A 26B 26B

O-ring, Retainer

O-ring, Rotor Hub

STD

5/16-18 x 3/4" SHCS

30-296

SS

30-29

5/16 Flat Washer

43-194 BD0 116 000 BD0 116 100

O-ring, Pump Cover

Buna N

N70259

EPDM

E70259

36

FKM

V70259 101719

101805

39

Lock Washer, Gear

CD0 036 W00

N70130

41

Locknut, Gear

CD0 036 N00

EPDM

E70130

FKM

V70130

Gear Case Shim

Buna N

N70115

EPDM

E70115

FKM

V70115

CI 040 110 000

42

101692

26D 26D

SS, Optional Pump Pedestal, 6-1/4", Optional

43 44

102285 BD0 110 SM0

Plastic Cap Plug, 3/8"

000 121 002

3/8-16 x 1" SHCS

Buna N

N70127

45


EPDM

E70127

47

Key, Coupling - 1/4 x 1/4 x 1-3/4"

FKM

STD

30-344

SS, Optional

30-189 30-211 000 037 002

V70127

48

Cleanout Plug

Key, Rotor

101821

61


27

Shim Kit

117890

62


30-355

29


030 055 000

65

Caution Plate

33-62

30

Bearing Spacer

101815

66

Warning Label

101811

67


BD0 092 000

STD

30-283

68


BD0 093 000

SS

30-151

26E 26E

32 33A 33A

P a g e 5 6

33B 33B

Part #

5/16-18 x 3/4" BSHCS

Buna N

Washer, Belleville

26C 26C

P a g e 5 5

Part Description

It em #

Bearing, Rear

O-ring, Rotor Nut

9 5 0 3 0 1 5

Par t #

15

1


41013 001 061 002

33-63

Gear Locknut Tool

109282


109351 PD100- 403b

1


034-U2 PD Pumps Part Part Descriptio n

It e m # 1




(Serial # Req'd)

Pum p Cover

101845

Jac keted Cover

107666

P a r t s L i s t s

P a r t s L i s t s


Manual (<150 ps i)

CVR00067

Manual (>150 ps i)

CVR00109


CVR00075

Pneum atic Pis ton 3

9 5 0 3 0 1 5

4 5


CVR00076 CI

121685

SS, O pt ptional

121686


040 106 000 102281


107999

6


107999

7

Drive Shaft

108409

8

Short Shaft

108410

9

10

Rotor, Twin W in ing (s td. c learance)

Alloy 88 316SS

102151 102217

Stud

108842


108845

Hex Nut

108370

35555 35549

W a u k e s

P a g e 5 6

034-U2 PD Pumps Part Part Descriptio n

It e m # 1



(Serial # Req'd)

Pum p Cover

101845

Jac keted Cover

107666

P a r t s L i s t s


Manual (<150 ps i)

CVR00067

Manual (>150 ps i)

CVR00109


CVR00075

Pneum atic Pis ton 3 4

9 5 0 3 0 1 5

5

CVR00076

Gear Case

CI

121685

SS, O pt ptional

121686

Gear Case Cover

Steel

040 106 000

SS, O pt ptional

102281


107999

6


107999

7

Drive Shaft

108409

8

Short Shaft

108410

9

10

Rotor, Twin W in ing (s td. c learance)

Alloy 88

102151

316SS

102217

Stud

108842


108845

Hex Nut

108370

35555 35549

11



105851


13


14

Grease Seal, Bearing Retainer Optional: Bearing Isolator Kit, incl. SS Bearing Retainer

000 030 013 000 030 014 1

101717 X06639-1 PD100PD100- 414a

1



It em #

Par t #

Part Description

It e m #

15

Bearing, Rear

030 035 000

16

Bearing, Front

101715

17

Key, Gear

BD0 037 000

33C 33C

20


BD0 040 000

34


21


BD0 040 200

35


22


BD0 040 100

23


BD0 040 300

24


000 046 003

25

Silicone Sealant

000 142 301

36B 36B

26


9 5 0 3 0 1 5

W ing Nut; Optional

12

26A 26A 26B 26B 26C 26C O-ring, Rotor Hub 26D 26D

SS

5/16 Flat W asher

BD0 116 100 Buna N

N70259

EPDM

E70259

FKM O-ring, Rectangular Flange (not shown)

37

Stop Pin, Seal

39

Loc k W asher, Gear

EPDM

E70130

41

FKM

V70130

Buna N

N70115

EPDM

E70115

42

101719 CD0 036 W 00 CD0 036 N00 CI 040 110 000 SS, Optional

Pump Pedestal, 6-1/4", Optional 43

FKM

V70115 N70127

EPDM

E70127

45


FKM

V70127

47

Key, Coupling - 1/4 x 1/4 x 1-3/4"

44

3/8-16 x 1" SHCS

102285 BD0 110 SM0


Buna N

V70259 N70357

Loc knut, Gear Gear Case Shim

30-29 BD0 116 000

36

101805

30-296 43-194

O-ring, Pump Cover

N70130

101692

STD

5/16-18 x 3/4" SHCS

Buna N

W asher, Belleville O-ring, Retainer

33B 33B

Par t #

5/16-18 x 3/4" BSHCS

000 121 002 STD

30-344

SS, Optional

30-189 30-211 000 037 002





It em #

Part Description

It e m #

15

Bearing, Rear

030 035 000

16

Bearing, Front

101715

17

Key, Gear

BD0 037 000

33C 33C

20


BD0 040 000

34


21


BD0 040 200

35


22


BD0 040 100

23


BD0 040 300

24


000 046 003

25

Silicone Sealant

000 142 301

36B 36B

26


26A 26A

9 5 0 3 0 1 5

Par t #

26B 26B 26C 26C

O-ring, Rotor Hub 26D 26D 26E 26E

SS

BD0 116 000 BD0 116 100

36

Buna N

N70259

EPDM

E70259

FKM O-ring, Rectangular Flange (not shown)

101805

37

Stop Pin, Seal

39

Loc k W asher, Gear

EPDM

E70130

41

FKM

V70130

Buna N

N70115

EPDM

E70115

101719

Loc knut, Gear

CD0 036 N00 CI 040 110 000

42

SS, Optional Pump Pedestal, 6-1/4", Optional Plastic Cap Plug, 3/8"

000 121 002

FKM

V70115

Buna N

N70127

3/8-16 x 1" SHCS

EPDM

E70127

45


FKM

V70127

47

Key, Coupling - 1/4 x 1/4 x 1-3/4"

STD

30-344

SS, Optional

30-189

101821

48

Cleanout Plug

Shim Kit

117890

61


29


030 055 000

62


30-355

30

Bearing Spacer

101815

65

Caution Plate

33-62


1

41013 001 061 002

101811

66

W arning Label

STD

30-283

67


BD0 092 100

SS

30-151

68


BD0 093 000

33-63

Gear Locknut Tool

P a g e 5 8

30-211 000 037 002

Key, Rotor

33A 33A

P a r t s L i s t s

109282


109351 PD100- 414b 414b

. 1

102285 BD0 110 SM0

27

32

P a g e 5 7

V70259 N70357 CD0 036 W 00

Gear Case Shim

44

30-29 43-194

O-ring, Pump Cover

43

30-296

5/16 Flat W asher

N70130

101692

STD

5/16-18 x 3/4" SHCS

Buna N


33B 33B

Par t #

5/16-18 x 3/4" BSHCS



It em # 1


Part # (Serial # Req'd)

Pump Body

with Flush (Serial # Req'd) Pump Cover

101845

Jacketed Cover

107666

P a r t s L i s t s


Manual (<150 psi)

CVR00067

Manual (>150 psi)

CVR00109


CVR00075

Pneumatic Piston 3

9 5 0 3 0 1 5

4


CVR00076 CI

121685

SS, Op Optional

121686

Steel 040 106 000 SS, Op Optional

102281

5


107999

6


107999

7

Drive Shaft

118722

8

Short Shaft

9 10

Rotor, Twin Wing (std. clearance)

118723 Alloy 88

118766

316SS

118779

Stud

118897 Jacke cketed ted Co Cover

Hex Nut

118898 108370

W a u k e s

P a g e 5 8


It em # 1

Part # (Serial # Req'd)

Pump Body


101845

Jacketed Cover

107666

P a r t s L i s t s


Manual (<150 psi)

CVR00067

Manual (>150 psi)

CVR00109


CVR00075

Pneumatic Piston 3

9 5 0 3 0 1 5

4

SS, Op Optional

121686

Gear Case Cover


102281 107999

6


107999

7

Drive Shaft

118722

8

Short Shaft

11

118723


Alloy 88

118766

316SS

118779

Stud

118897 Jacke cketed ted Co Cover

118898

Hex Nut

108370

Wing Nut; Optional

105851

12


13


000 030 013 000 030 014 1

14

101717

Grease Seal, Bearing Retainer Optional: Optional: Bearing Isolator Kit, incl. SS Bearing Retainer

X06639-1 PD100- 429a

1



It em #

Par t #

Part Description

It em #

15

Bearing, Rear

16

Bearing, Front

17

Key, Gear

BD0 037 000

33C 33C

20


BD0 040 000

34


21


BD0 040 200

35


22


BD0 040 100

23


BD0 040 300

24


000 046 003

25

Silicone Sealant

000 142 301

37

Stop Pin, Seal

26


9 5 0 3 0 1 5

121685


10


CI

5

9


CVR00076

Gear Case

26A 26A 26B 26B

101715

O-ring, Retainer

O-ring, Rotor Hub

33B 33B

5/16-18 x 3/4" BSHCS 5/16-18 x 3/4" SHCS

Part # STD SS

5/16 Flat Washer


30-296 30-29 43-194 BD0 116 000 BD0 116 100

Buna N

N70259

EPDM

E70259

FKM

V70259 101719

101805

39

Lock Washer, Gear

CD0 036 W00

Buna N

N70130

41

Locknut, Gear

CD0 036 N00

EPDM

E70130

FKM

V70130

Washer, Belleville

26C 26C

26D 26D

030 035 000

Gear Case Shim 42

101692 Buna N

N70115

EPDM

E70115

FKM

V70115


Pump Pedestal, 6-1/4", Optional 43 44

Plastic Cap Plug, 3/8" 3/8-16 x 1" SHCS

Buna N

N70127

45


EPDM

E70127

47

Key, Coupling - 1/4 x 1/4 x 1-3/4"

FKM

V70127

48

Cleanout Plug

102285 BD0 110 SM0 000 121 002

STD

30-344

SS, Optional

30-189 30-211 000 037 002 41013





It em #

Part Description

It em #

Bearing, Rear

16

Bearing, Front

17

Key, Gear

BD0 037 000

33C 33C

20


BD0 040 000

34


21


BD0 040 200

35


22


BD0 040 100

23


BD0 040 300

24


000 046 003

25

Silicone Sealant

000 142 301

37

Stop Pin, Seal

26

Nut, Rotor

030 035 000 101715

O-ring, Rotor Nut 26A 26A

9 5 0 3 0 1 5

Par t #

15

26B 26B

33B 33B

5/16-18 x 3/4" SHCS

30-296

SS

30-29

5/16 Flat Washer

43-194 BD0 116 000 BD0 116 100

O-ring, Pump Cover

Buna N

N70259

EPDM

E70259

36

FKM

V70259 101719

101805

39

Lock Washer, Gear

CD0 036 W00

N70130

41

Locknut, Gear

CD0 036 N00

EPDM

E70130

FKM

V70130

Gear Case Shim

Buna N

N70115

EPDM

E70115

FKM

V70115

CI 040 110 000

42

101692

O-ring, Retainer

STD

Buna N

Washer, Belleville

26C 26C

Part #

5/16-18 x 3/4" BSHCS

SS, Optional Pump Pedestal, 6-1/4", Optional

43 44

102285 BD0 110 SM0


000 121 002

3/8-16 x 1" SHCS

STD

30-344

SS, Optional

30-189

Buna N

N70127

45


EPDM

E70127

47

Key, Coupling - 1/4 x 1/4 x 1-3/4"

FKM

V70127

48

Cleanout Plug

Key, Rotor

101821

61


27

Shim Kit

117890

62


30-355

29


030 055 000

65

Caution Plate

33-62

30

Bearing Spacer

101815

66

Warning Label

101811

67


BD0 092 000

STD

30-283

68


BD0 093 000

SS

30-151


32 33A 33A

1


30-211 000 037 002 41013 001 061 002

33-63

Gear Locknut Tool

109282


P a g e 5 9

P a g e 6 0

109351 PD100- 429b

1



It e m # 1

2

Par t # 122991


4

9 5 0 3 0 1 5

5

(Serial # Req'd)

Pum p Cover

122992

Jacketed Cover

107668 CVR00051


CVR00078


122990

SS, O pt ptional

101834


070 106 000 102282 107404

6


107404

7

Drive Shaft

110021

8

Short Shaft

110022

Rotor, Tw Twin W in ing (s td. clearance) 9 Rotor, Single W in ing (s td td. c le learanc e) e)

11 12

P a r t s L i s t s

CVR00079 CI


10

P a r t s L i s t s

Pump Cover Vented - Complete Assembly Manual (<150 psi) Pneum atic Piston

3


Alloy 88

107264

Alloy 88

117105

Stud


Hex Nut W ing Nut; Optional Oil Seal Gear Case Cover

107252

316SS

111584 108371 105852 000 030 012

W a u k e s

P a g e 6 0


It e m # 1

2

Par t # 122991


(Serial # Req'd)

Pum p Cover

122992

Jacketed Cover

107668

Pump Cover Vented - Complete Assembly Manual (<150 psi)

CVR00051


CVR00078

Pneum atic Piston 3 4 5

9 5 0 3 0 1 5

CVR00079

Gear Case

CI

122990

SS, O pt ptional

101834

Gear Case Cover

Steel

6


107404

7

Drive Shaft

110021

8

Short Shaft

110022

Rotor, Tw Twin W in ing (s td. clearance)

Alloy 88


11


107252

316SS

107264

Alloy 88

117105

Stud


111584

Hex Nut

108371

W ing Nut; Optional

105852

12


000 030 012

13


000 030 011

14

Grease Seal, Bearing Retainer Optional: Bearing Isolator Isolator Kit, incl. STD Bearing Retainer Optional: Bearing Isolator Isolator Kit, incl. SS Bearing Retainer

101829 X06614-1 X06614-2 PD100- 404a


It em #

Par t #

Part Part Descript ion

It em #

15

Bearing, Rear

107186

16

Bearing, Front

060 036 000

17

Key, Gear

060 037 000

33C 33C

20


CD0 040 000

34


21


CD0 040 R00

35


22


CD0 040 100

23


CD0 040 R10

24A 24A

Oil Plug, M20 x 1-1/2"

105798

24B 24B

Oil Level Indicator, M20 x 1-1/2"

105799

25 26

Silicone Sealant

26A 26A

O-ring, Retainer 26C 26C O-ring, Rotor Hub 26D 26D Key, Rotor

37

Stop Pin, Seal Lock Washer, Gear Locknut, Gear

101806

41

EPDM

E70227 V70227

CD0 116 100 Buna N

N70373

EPDM

E70373

FKM

V70373

Silicone

S75373 101720 STD 136 009 STD 236 009


Pump Pedestal

30-60 CD0 116 000

Gear Case Shim 42

30-351 43-189

102286

5-1/2", Optional CD CD0 110 SM5

Buna N

N70119

EPDM

E70119

FKM

V70119

Buna N

N70224

EPDM

E70224

45


V70224

46

Eye Bolt, 1/2-13 x 3/4" (not shown)

110926

47

Key, Coupling - 3/8 x 3/8 x 1-5/8"

FKM 26E 26E

SS 3/8 Flat Washer, Gear Case Cover

000 142 301

101693

STD

36

N70227

Washer, Belleville

Par t #

3/8-16 x 1-1/4" HHCS

O-Ring, Pump Cover

Buna N FKM

26B 26B

33B 33B

39


9 5 0 3 0 1 5

102282 107404

9


070 106 000

SS, O pt ptional Gear, Drive Shaft, Spur

10

10", Optional CD0 110 SM1 43 44

P a r t s L i s t s

Plastic Cap Plug

000 121 001

1/2-13 x 1-1/4" SHCS

30-275 SS, Optional

30-503 30-615 30-360 000 037 003





It em #

107186

16

Bearing, Front

060 036 000

17

Key, Gear

060 037 000

33C 33C

20


CD0 040 000

34


21


CD0 040 R00

35


22


CD0 040 100

23


CD0 040 R10

24A 24A


105798

24B 24B


105799

Silicone Sealant

26A 26A

O-ring, Retainer 26C 26C O-ring, Rotor Hub 26D 26D

37

Stop Pin, Seal Lock Washer, Gear Locknut, Gear

101806

41

EPDM

E70227 V70227

Buna N

N70373

EPDM

E70373

FKM

V70373

Silicone

S75373 101720 STD 136 009 STD 236 009


Pump Pedestal

102286

5-1/2", Optional CD CD0 110 SM5

N70119 E70119

10", Optional CD0 110 SM1

FKM

V70119

Buna N

N70224

EPDM

E70224

45


43 44

Plastic Cap Plug

000 121 001

1/2-13 x 1-1/4" SHCS

30-275 SS, Optional

V70224

46


110926

47

Key, Coupling - 3/8 x 3/8 x 1-5/8"

27

Shim Kit

117891

48

Cleanout Plug

29


107187

61


30-503 30-615 30-360 000 037 003 41013 001 061 002

30

Bearing Spacer

060 055 003

62


31

Grease Retainer, Rear Bearing

STD 091 002

65

Caution Plate

33-62

060080000

66

Warning Label

33-60

SS

101812

67


BD0 092 000

STD

30-314

68

Plasti stic Cap, Grease Fitting (not shown)

BD0 093 000

SS

30-50

32 33A 33A


1

STD

30-355

Gear Locknut Tool

P a r t s L i s t s

109283


109352 PD100- 404b

1



It e m # 1

2

3 4

9 5 0 3 0 1 5

CD0 116 100

EPDM

Key, Rotor

30-60 CD0 116 000

Gear Case Shim 42

30-351 43-189

Buna N

FKM 26E 26E

SS 3/8 Flat Washer, Gear Case Cover

000 142 301

101693

STD

36

N70227

Washer, Belleville

Par t #

3/8-16 x 1-1/4" HHCS

O-Ring, Pump Cover

Buna N FKM

26B 26B

33B 33B

39


P a g e 6 2


It em #

Bearing, Rear

26

9 5 0 3 0 1 5

Par t #

15

25

P a g e 6 1


045-U2 PD Pumps


Pump Body


101848

Jacketed Cover

107668

Pump Cover Vented - Complete Assembly Assembly

Manual (<150 psi)

CVR00051


CVR00078

Pneumatic Piston

CVR00079

Gear Case

CI 07 070 005 000 SS, Op Optional

Gear Case Cover

101834


102282

5


6


107404

7

Drive Shaft

108411

8

11

107404

Short Shaft

108412


Alloy 88 316SS

102226

Rotor, Si Single W in ing (std. cl clearance)

Alloy 88

117117

Jacke cketed Co Cover

108846

9

10

P a r t s L i s t s

Stud

102163

108843

Hex Nut

108371

W ing Nut; Optional

105852

W a u k e s

P a g e 6 2


It e m # 1

2

3 4

9 5 0 3 0 1 5


Pump Body


101848

Jacketed Cover

107668

Pump Cover Vented - Complete Assembly Assembly

Manual (<150 psi)

CVR00051


CVR00078

Pneumatic Piston

CVR00079

Gear Case


Gear Case Cover

SS, Op Optional

6


107404

7

Drive Shaft

108411

10 11


107404

Short Shaft

108412


Alloy 88

102163

316SS

102226

Rotor, Si Single W in ing (std. cl clearance)

Alloy 88

117117

Jacke cketed Co Cover

108846

Stud

108843

Hex Nut

108371

W ing Nut; Optional

105852

12


000 030 012

13


000 030 011

14

Grease Seal, Bearing Retainer Optional: Bearing Isolator Kit, incl. STD Bearing Retainer Optional: Bearing Isolator Kit, incl. SS Bearing Retainer

101829 X06614-1 X06614-2 PD100- 405a


It em #

Par t #

15

Bearing, Rear

107186

16

Bearing, Front

060 036 000

Part Description

It em # 33B 33B

3/8-16 x 1-1/4" HHCS

17

Key, Gear

060 037 000

33C 33C

20


CD0 040 000

34


21


CD0 040 R00

35


22


CD0 040 100

23


CD0 040 R10

24A 24A


105798

24B 24B


105799

25

Silicone Sealant

26


9 5 0 3 0 1 5

102282


9


101834

Steel 070 106 000

5

8

26A 26A 26B 26B 26C 26C


Key Rotor

30-351

SS

30-60

36

000 142 301

37

Stop Pin, Seal

43-189 CD0 116 000 CD0 116 100 Buna N

N70373

EPDM

E70373

FKM

V70373

Silicone

S75373 101720

101806

39

Lock Washer, Gear

STD 136 009

Buna N

N70227

41

Locknut, Gear

STD 236 009

EPDM

E70227

FKM

V70227

Buna N

N70119

EPDM

E70119

FKM

V70119


Par t #

STD

3/8 Flat Washer, Gear Case Cover

O-Ring, Pump Cover

101693

Gear Case Shim 42


Pump Pedestal

102286

5.5", Optional CD CD0 110 SM5 10", Optional CD0 110 SM1

43 44

P a r t s L i s t s

Plastic Cap Plug

000 121 001

1/2-13 x 1-1/4" SHCS

Buna N

N70224

EPDM

E70224

45


FKM

V70224

46


101823

47

Key Coupling - 3/8 x 3/8 x 1-5/8"

30-275 SS, Optional

30-503 30-319 30-360 000 037 003




Part Description

It em #

Bearing, Rear

107186

16

Bearing, Front

060 036 000

33B 33B

Key, Gear

060 037 000

33C 33C


CD0 040 000

34


21


CD0 040 R00

35


22


CD0 040 100

23


CD0 040 R10

24A 24A


105798

24B 24B


105799

25

Silicone Sealant

26

Nut, Rotor

26B 26B

O-ring, Rotor Hub

SS

30-60 43-189 CD0 116 000 CD0 116 100

O-Ring, Pump Cover 36

37

Stop Pin, Seal

Buna N

N70373

EPDM

E70373

FKM

V70373

Silicone

S75373 101720

101806

39

Lock Washer, Gear

STD 136 009

N70227

41

Locknut, Gear

STD 236 009

EPDM

E70227

FKM

V70227

Buna N

N70119

EPDM

E70119

FKM

V70119

Gear Case Shim 42


Pump Pedestal

102286

5.5", Optional CD CD0 110 SM5 10", Optional CD0 110 SM1

43 44

Plastic Cap Plug

000 121 001

1/2-13 x 1-1/4" SHCS

30-275

Buna N

N70224

EPDM

E70224

45


SS, Optional

FKM

V70224

46


Key, Rotor

101823

47

Key, Coupling - 3/8 x 3/8 x 1-5/8"

27

Shim Kit

117891

48

Cleanout Plug

29


107187

61


26E 26E

30-351


000 142 301

101693

26C 26C

STD

Buna N


Par t #

3/8-16 x 1-1/4" HHCS

20

26D 26D

30-503 30-319 30-360 000 037 003 41013 001 061 002

30

Bearing Spacer

060 055 003

62


30-355

31

Grea rease Retainer, Rear Be Bearin ring (no (not sh shown)

STD 091 002

65

Caution Plate

33-62

1

32 33A 33A

P a g e 6 4

Part Description

It em #

17

26A 26A

9 5 0 3 0 1 5

Par t #

15

O-ring, Rotor Nut

P a g e 6 3


060080000

66

Warning Label

SS

101812

67


BD0 092 000

STD

30-314

68

Plasti stic Cap, Grease Fitting (not sho shown)

BD0 093 000

SS

30-50

STD

P a r t s L i s t s

33-60

Gear Locknut Tool

109283


109352 PD100- 405b

1



It em # 1

2



3 4 5

(Serial # Req'd)

Pump Cover

101848

Jac keted Cover

107668 CVR00051


CVR00078

Gear Case

CVR00079 CI 07 070 005 000 SS, Op Optional

Gear Case Cover

101834


102282


107404

6


107404

7

Drive Shaft

108411

8

Short Shaft

108412

9

Rotor, Twin W in ing (std. c le learance)

Alloy 88 316SS

Stud 10

102163 102226 108843 0C1 050 000


108846

Hex Nut

108371

Wing Nut; Optional

105852

35556 11

P a r t s L i s t s

Pump Cover Vented - Complete Assembly Manual (<150 ps i) Pneumatic Pis ton

9 5 0 3 0 1 5


060-U2 PD Pumps

W a u k e s

P a g e 6 4


It em # 1

2



101848

Jac keted Cover

107668

Pump Cover Vented - Complete Assembly Manual (<150 ps i)

CVR00051


CVR00078

Pneumatic Pis ton 3 4 5

9 5 0 3 0 1 5

(Serial # Req'd)

Pump Cover

CVR00079

Gear Case


Gear Case Cover

101834


102282


107404

6


107404

7

Drive Shaft

108411

8

Short Shaft

108412

9


Alloy 88

102163

316SS

102226

Stud 10

108843 0C1 050 000


108846

Hex Nut

108371

35556 11



105852


000 030 012

13


000 030 011

14

Grease Seal, Bearing Retainer Optional: Bearing Isolator Kit, incl. STD Bearing Retainer Optional: Bearing Isolator Kit, incl. SS Bearing Retainer Retainer

101829 X06614-1 X06614-2


Par t #

It em #


15

Bearing, Rear

107186

33C 33C

16

Bearing, Front

060 036 000

34


35


17

Key, Gear

060 037 000

20


CD0 040 000

21


CD0 040 R00

22


CD0 040 100

23


CD0 040 R10

24A 24A


24B 24B


25

Silicone Sealant

26


26A 26A

9 5 0 3 0 1 5

Wing Nut; Optional

12

PD100- 415a

It em #

26B 26B 26C 26C


Key, Rotor

Stop Pin, Seal

39

Lock Washer, Gear

101806

41

Locknut, Gear

E70227 V70227

Buna N

N70119

EPDM

E70119

FKM

V70119


37

FKM

N70373

EPDM

E70373

FKM

V70373

Silicone

105799

EPDM

CD0 116 100 Buna N


000 142 301 N70227

43-189 CD0 116 000

36

36B 36B

Buna N

Par t #


O-Ring, Pump Cover

105798

Gear Case Shim 42

S75373 N70366 101720 STD 136 009 STD 236 009


Pump Pedestal

101693

102286

5.5", Optional CD0 110 SM5 10", Optional CD0 110 SM1

43 44

P a r t s L i s t s

Plastic Cap Plug

000 121 001

1/2-13 x 1.25 SHCS

30-275 SS, Optional

30-503

Buna N

N70224

45


30-319

EPDM

E70224

46


30-360

FKM

V70224

47

Key, Coupling - 3/8 x 3/8 x 1-5/8"

101823

48

Cleanout Plug

000 037 003 41013





It em #

33C 33C

16

Bearing, Front

060 036 000

34


35


17

Key, Gear

060 037 000

20


CD0 040 000

21


CD0 040 R00

22


CD0 040 100

23


CD0 040 R10

24A 24A


24B 24B


25

Silicone Sealant

26

Nut, Rotor

37

Stop Pin, Seal

39

Lock Washer, Gear

101806

41

Locknut, Gear

E70227 V70227

Buna N

N70119

26C 26C

EPDM

E70119

FKM

V70119

O-ring, Rotor Hub

FKM

V70373

101720 STD 236 009

Gear Case Shim 42

S75373 N70366


Pump Pedestal

102286


43 44

Plastic Cap Plug

000 121 001

1/2-13 x 1.25 SHCS

30-275 SS, Optional

30-503

Buna N

N70224

45


30-319

EPDM

E70224

46


30-360

FKM

V70224

47

Key, Coupling - 3/8 x 3/8 x 1-5/8"

Key, Rotor

101823

48

Cleanout Plug

27

Shim Kit

117891

61


29


107187

62


30-355

30

Bearing Spacer

060 055 003

65

Caution Plate

33-62

31

Grea rease Retaine iner, Rea Rear Bea Bearin ring (no (not sho shown) wn)

STD STD 091 002

66

Warning Label

060080000

67


BD0 092 100

68

Plastic Ca Cap, Grease Fitting (not shown)

BD0 093 000

26E 26E

1

32 33A 33A 33B 33B


STD SS

101812

3/8-16 x 3/4" HHCS

STD

30-314

Gear Locknut Tool

30-50


3/8-16 x 1-1/4" HHCS

STD

SS SS

000 037 003 41013 001 061 002

33-60

P a r t s L i s t s

109283 109352

30-351

PD100PD100- 415b

30-60


130-U2 PD Pumps Part Descripti Descripti on

It e m # 1

2

3 4

9 5 0 3 0 1 5

E70373

STD 136 009

101693

O-ring, Retainer

N70373

EPDM Silicone

105799

FKM

CD0 116 100 Buna N


000 142 301

EPDM

43-189 CD0 116 000

36

36B 36B

N70227

Par t #


O-Ring, Pump Cover

105798

Buna N

Washer, Belleville

26D 26D

P a g e 6 6


107186

26B 26B

1

It em #

Bearing, Rear

26A 26A

9 5 0 3 0 1 5

Par t #

15

O-ring, Rotor Nut

P a g e 6 5


064-U2 PD Pumps


Pump Body


101848

Jacketed Cover

107668


CVR00051


CVR00078

Pneumatic Piston

CVR00079

Gear Case


Gear Case Cover

101834


102282

5


6


107404

7

Drive Shaft

108413

8

11

107404

Short Shaft

108414

Rotor, Twin W in ing (std. clearance)

Alloy 88 316SS

102232

Rotor, Si Single Wi Wing (s td td. cl clearanc e) e)

Alloy 88

117129

9

10

P a r t s L i s t s

Stud

102175

101722 Jacke Jackete ted d Cover Cover 130 130 011 011 001 001

Hex Nut

108371

Wing Nut; Optional

105852

W a u k e s

P a g e 6 6

130-U2 PD Pumps Part Descripti Descripti on

It e m # 1


101848

Jacketed Cover

107668

Pump Cover Vented - Complete Assembly

2

Manual (<150 psi)

CVR00051


CVR00078

Pneumatic Piston

CVR00079

Gear Case

3


Gear Case Cover

4

9 5 0 3 0 1 5


Pump Body

SS, Op Optional

6


107404

7

Drive Shaft

108413

107404

Short Shaft

108414


Alloy 88

102175

316SS

102232

Rotor, Si Single Wi Wing (s td td. cl clearanc e) e)

Alloy 88

117129

Stud

10

101722 Jacke Jackete ted d Cover Cover 130 130 011 011 001 001

Hex Nut

11

108371

Wing Nut; Optional

105852

12


000 030 012

13


000 030 011

14


101829 X06614-1 X06614-2 PD100- 406a


It em #

Par t #

Part Description

It em #

Par t #

15

Bearing, Rear

107186

16

Bearing, Front

060 036 000

17

Key, Gear

060 037 000

33C 33C

20


CD0 040 000

34


CD0 116 000

21


CD0 040 R00

35


CD0 116 100

22


CD0 040 100

23


CD0 040 R10

24A 24A


24B 24B


25

Silicone Sealant

26


9 5 0 3 0 1 5

102282


9


101834

Steel 070 106 000

5

8


26A 26A 26B 26B

O-ring, Retainer

O-ring, Rotor Hub 26D 26D K

R t

3/8-16 x 1-1/4" HHCS

STD SS



105799

30-351 30-60 43-189

Buna N

N70373

EPDM

E70373

FKM

V70373

Silicone

S75373

000 142 301

37

Stop Pin, Seal

101806

39

Lock Washer, Gear

STD 136 009

Buna N

N70227

41

Locknut, Gear

STD 236 009

EPDM

E70227

FKM

V70227

Washer, Belleville

26C 26C

26E 26E

105798

33B 33B

101693

101720

Gear Case Shim 42


Pump Pedestal

102286

5.5", Optional CD CD0 110 SM5

Buna N

N70119

EPDM

E70119

10", Optional CD0 110 SM1

FKM

V70119

Buna N

N70224

EPDM

E70224

45


30-423

FKM

V70224

46


30-360

101825

47

K

43 44

Plastic Cap Plug

000 121 001

1/2-13 x 1-1/4" SHCS

30-275 SS, Optional

C

P a r t s L i s t s

li

3/8 3/8 1 5/8"

30-503

000 037 003





It em # 16

Bearing, Front

060 036 000

17

Key, Gear

060 037 000

33C 33C

20


CD0 040 000

34


CD0 116 000

21


CD0 040 R00

35


CD0 116 100

22


CD0 040 100

23


CD0 040 R10

24A 24A


24B 24B


25

Silicone Sealant

26

Nut, Rotor

105798

26A 26A 26B 26B

O-ring, Retainer

26E 26E

STD

30-351

SS

30-60


43-189

O-ring, Pump Cover

Buna N

N70373

EPDM

E70373

FKM

V70373

Silicone

S75373

36

105799 37

Stop Pin, Seal

101806

39

Lock Washer, Gear

STD 136 009

Buna N

N70227

41

Locknut, Gear

STD 236 009

EPDM

E70227

FKM

V70227 101693

26C 26C

33B 33B

3/8-16 x 1-1/4" HHCS

000 142 301

Washer, Belleville

26D 26D

101720

Gear Case Shim 42


Pump Pedestal

102286

5.5", Optional CD CD0 110 SM5

Buna N

N70119

EPDM

E70119

FKM

V70119

Buna N

N70224

EPDM

E70224

45


30-423

FKM

V70224

46


30-360

101825

47

Key, Coupling - 3/8 x 3/8 x 1-5/8" Cleanout Plug

Key, Rotor

10", Optional CD0 110 SM1 43 44

Plastic Cap Plug

000 121 001

1/2-13 x 1-1/4" SHCS

30-275 SS, Optional

27

Shim Kit

117891

48

29


107187

61


30-503

000 037 003 41013 001 061 002

30

Bearing Spacer

060 055 003

62


30-355

31

Grea rease Retainer, Rear Be Bearin ring (n (not sh shown)

STD 09 091 00 002

65

Caution Plate

33-62

1

32 33A 33A

P a g e 6 8

Par t #

107186

O-ring, Rotor Hub

P a g e 6 7

Part Description

It em #

Bearing, Rear

O-ring, Rotor Nut

9 5 0 3 0 1 5

Par t #

15


060080000

66

Warning Label

SS

101812

67


BD0 092 000

STD

30-314

68

Plasti stic Cap, Grease Fitting (not shown)

BD0 093 000

SS

30-50

STD

33-60

Gear Locknut Tool

109283


109352 PD100- 406b

1



It em # 1

2



3 4 5

(Serial # Req'd)

Pump Cover

101848

Jacketed Cover

107668 CVR00051


CVR00078

Gear Case

CVR00079 SS, Op Optional

Gear Case Cover

101834


102282 107404

6


107404

7

Drive Shaft

108413

8

Short Shaft

108414


Alloy 88 316SS

Stud 10

102175 102232 101722 0C1 050 000

Stud, Jac keted Cover

130 011 001 35556

11

P a r t s L i s t s

CI 07 070 005 000


9

P a r t s L i s t s

Pump Cover Vented - Complete Assembly Manual (<150 ps i) Pneumatic Pis ton

9 5 0 3 0 1 5


Hex Nut

108371

W ing Nut; Optional

105852

W a u k e s

P a g e 6 8


It em # 1

2



(Serial # Req'd)

Pump Cover

101848

Jacketed Cover

107668

Pump Cover Vented - Complete Assembly Manual (<150 ps i)

CVR00051


CVR00078

Pneumatic Pis ton 3 4 5

9 5 0 3 0 1 5

CVR00079

Gear Case


Gear Case Cover

101834


102282


107404

6


107404

7

Drive Shaft

108413

8

Short Shaft

108414

9


Alloy 88

102175

316SS

102232

Stud 10

101722 0C1 050 000

Stud, Jac keted Cover

130 011 001 35556

11



108371

W ing Nut; Optional

105852

12


000 030 012

13


000 030 011

14

Greas e Seal, Bearing Retainer Optional: Bearing Isolator Kit, incl. STD Bearing Retainer Optional: Bearing Isolator Kit, incl. SS Bearing Retainer

101829 X06614-1 X06614-2


Par t #

It em #

15

Bearing, Rear

107186

33C 33C

16

Bearing, Front

060 036 000

34 35

17

Key, Gear

060 037 000

20


CD0 040 000

21


CD0 040 R00

22


CD0 040 100

23


CD0 040 R10

24A 24A 24B 24B

Oil Plug, M20 x 1-1/2" Oil Level Indicator, M20 x 1-1/2"

25

Silicone Sealant

26


26A 26A

9 5 0 3 0 1 5

Hex Nut

PD100PD100- 416a

It em #

26B 26B

O-ring, Retainer 26C 26C O-ring, Rotor Hub 26D 26D 26E 26E

Key, Rotor

Par t # 43-189

Dowel Bushing, Upper Dowel Bushing, Lower

105799

Stop Pin, Seal

000 142 301

39

Lock Washer, Gear

101806

41

E70227

FKM

V70227

CD0 116 100

36

37

EPDM

CD0 116 000

O-ring, Pump Cover

36B 36B

N70227

Washer, Belleville

Part Part Description 3/8 Flat Washer, Gear Case Cover

105798

Buna N

Buna N

N70373

EPDM

E70373

FKM

V70373

Silicone

S75373


N70369 101720 STD 136 009


42


Pump Pedestal

101693

102286


43

Buna N

N70119

EPDM

E70119

FKM

V70119

Buna N

N70224

45


EPDM

E70224

46


FKM

V70224

47

Key, Coupling - 3/8 x 3/8 x 1-5/8"

101825

48

Cleanout Plug

44

P a r t s L i s t s

Plastic Cap Plug

000 121 001

1/2-13 x 1-1/4" SHCS

30-275 SS, Optional

30-503 30-423 30-360 000 037 003 41013





It em #

Par t #

It em #

15

Bearing, Rear

107186

33C 33C

16

Bearing, Front

060 036 000

34 35

17

Key, Gear

060 037 000

20


CD0 040 000

21


CD0 040 R00

22


CD0 040 100

23


CD0 040 R10

24A 24A 24B 24B


25

Silicone Sealant

26


26A 26A

9 5 0 3 0 1 5

26B 26B

O-ring, Retainer

105799

Stop Pin, Seal

000 142 301

39

Lock Washer, Gear

101806

41

E70227

FKM

V70227

N70373

EPDM

E70373

36

37

EPDM

CD0 116 100 Buna N FKM

V70373

Silicone

S75373


101720 STD 136 009

Locknut, Gear

STD 236 009

Gear Case Shim 42

N70369


Pump Pedestal

102286


43

N70119

EPDM

E70119

FKM

V70119

Buna N

N70224

45


EPDM

E70224

46


FKM

V70224

47

Key, Coupling - 3/8 x 3/8 x 1-5/8"

Key, Rotor

101825

48

Cleanout Plug

27

Shim Kit

117891

61


29


107187

62


30

Bearing Spacer

060 055 003

65

Caution Plate

33-62

31

Grea rease Retain taine er, Rear Bea Bearin ring (no (not sho shown) wn)

STD 091 002

66

Warning Label

33-60

26D 26D 26E 26E

32 33A 33A

P a g e 7 0

Dowel Bushing, Lower O-ring, Pump Cover

36B 36B

N70227

CD0 116 000

Buna N

26C 26C

33B 33B

1


101693

O-ring, Rotor Hub

P a g e 6 9

Par t # 43-189

105798

Buna N

Washer, Belleville


1

44

Plastic Cap Plug

000 121 001

1/2-13 x 1-1/4" SHCS

30-275 SS, Optional

30-503 30-423 30-360 000 037 003 41013 001 061 002 30-355

060080000

67


BD0 092 100

SS

101812

68

Plastic Ca Cap, Grease Fitting (not sho shown)

BD0 093 000

3/8-16 x 3/4" HHCS

STD

30-314

Gear Locknut Tool

SS

30-50


3/8-16 x 1-1/4" HHCS

STD

30-351

SS

30-60


STD

109283 109352 PD100- 416b


180-U2 PD Pumps

Part Description

It e m # 1

2


Pump Body


101851

Jacketed Cover

107670

4 5

Gear Case

CVR00080 CI 23 230 005 000 SS, Opt Optional

Gear Case Cover

101836

Steel 230 106 000 SS, Opt Optional

102283


110932

6


110932

7

Drive Shaft

110023

8

Short Shaft

110024

9 10 11 12

P a r t s L i s t s

CVR00021

Pneumatic Piston 3

P a r t s L i s t s


9 5 0 3 0 1 5


Rotor, Twin Wing (s td td. c le learance)

Alloy 88 316SS

Stud

107273 107285 107243


112629

Hex Nut

108372

Wing Nut; Optional

105853


STD 030 006

W a u k e s

P a g e 7 0

180-U2 PD Pumps

Part Description

It e m # 1

2


Pump Body


101851

Jacketed Cover

107670


CVR00021

Pneumatic Piston 3 4

9 5 0 3 0 1 5

5

CVR00080

Gear Case

CI 23 230 005 000 SS, Opt Optional

Gear Case Cover

SS, Opt Optional

6


110932

7

Drive Shaft

110023

8

Short Shaft

110024

11

Rotor, Twin Wing (s td td. c le learance)

Alloy 88

107285

Stud


112629

Hex Nut

108372

Wing Nut; Optional

105853

12


STD 030 006

13


STD 119 002

14


STD 030 002 X06634-1 X06634-2 PD100- 407a

1



Item #


Par t #


43-189

Par t #

It em #

15

Bearing, Rear

200 035 000

33C 33C

16

Bearing, Front

200 036 000

34


17

Key, Gear

200 037 000

35


20


GD0 040 000

21


CD0 040 R00

22


GD0 040 100

23


CD0 040 R10

24A 24A 24B 24B


25

Silicone Sealant

26


9 5 0 3 0 1 5

107273

316SS

1


102283 110932

10


101836

Steel 230 106 000


9

26A 26A 26B 26B 26C 26C O-ring, Rotor Hub 26D 26D 26E 26E

Key Rotor

36

CD0 116 000 CD0 116 100 Buna N

N70381

EPDM

E70381

FKM

V70381

Silicone

S75381

105798

37

Stop Pin, Seal

105799

39

Lock Washer, Gear

STD 136 011

000 142 301

41

Locknut, Gear

STD 236 011

Gear Case Shim

Buna N

N70235

EPDM

E70235

FKM

V70235

Buna N

N70122

EPDM

E70122

FKM

V70122

45


Buna N

N70230

46


EPDM

E70230

47

Key, Coupling - 1/2 x 1/2 x 1-7/8"

FKM

V70230

48

Cleanout Plug

101828

61

Name Plate Sanitary (not shown)


O-ring, Pump Cover

101807

101694

42

101720


Pump Pedestal

102287

9", Optional GD0 110 SM9 13", Optional GD0 110 SM1

43 44

P a r t s L i s t s

Plastic Cap Plug

000 121 001

1/2-13 x 2" SHCS

30-111 SS, Optional

30-44 30-323 30-360 000 037 004 41013 001 061 002





Item #

200 035 000

33C 33C

16

Bearing, Front

200 036 000

34


17

Key, Gear

200 037 000

35


20


GD0 040 000

21


CD0 040 R00

22


GD0 040 100

23


CD0 040 R10

24A 24A


25

Silicone Sealant

26

Nut, Rotor

26A 26A 26B 26B

O-ring, Rotor Hub 26D 26D 26E 26E 27

E70381

FKM

V70381

Silicone

S75381

37

Stop Pin, Seal

105799

39

Lock Washer, Gear

STD 136 011

000 142 301

41

Locknut, Gear

STD 236 011

101720

Gear Case Shim

CI 230 110 000

N70235

EPDM

E70235

FKM

V70235

Buna N

N70122

EPDM

E70122

FKM

V70122

45


Buna N

N70230

46


EPDM

E70230

47

Key, Coupling - 1/2 x 1/2 x 1-7/8"

FKM

42

SS, Optional Pump Pedestal

102287


43 44

Plastic Cap Plug

000 121 001

1/2-13 x 2" SHCS

30-111 SS, Optional

30-44 30-323 30-360 000 037 004

V70230

48

Cleanout Plug

101828

61


Shim Kit

117892

62


30-355

Caution Plate

33-62

41013 001 061 002

29


40878

65

30

Bearing Spacer

40752

66

Warning Label

220080000

67


BD0 092 000

SS

101813

68

Plastic Ca Cap, Gr Grease Fitting (not sh shown)

BD0 093 000

3/8-16 x 3/4" HHCS

STD

30-314

Gear Locknut Tool

SS

30-50


3/8-16 x 1-1/4" HHCS

STD

30-351

SS

30-60

32 33A 33A

P a g e 7 2

N70381

EPDM

Key, Rotor

1

33B 33B

1

36

Buna N

105798

101694

26C 26C

CD0 116 100

Buna N


CD0 116 000

O-ring, Pump Cover

101807

O-ring, Rotor Nut

P a g e 7 1

Par t # 43-189

It em #

Bearing, Rear

24B 24B

9 5 0 3 0 1 5


Par t #

15


STD

33-60

110304 114707 PD100- 407b


184-U2 PD Pumps

Part Description

It em # 1

2



101851

Jacketed Cover

107670

5

9 5 0 3 0 1 5

Gear Case

CVR00080 CI 23 230 005 000 SS, Op Optional

Gear Case Cover

101836


102283 110932

6


110932

7

Drive Shaft

110023

8

Short Shaft

110024

Rotor, Twin Wing (std. clearanc e) e)

Alloy 88 316SS

Stud 10

107273 107285 107243 35550


112629

Hex Nut

108372

Wing Nut; Optional

105853

36144 11

P a r t s L i s t s

CVR00021


9

P a r t s L i s t s

Pump Cover Vented - Complete Assembly Pneumatic Piston

4

(Serial # Req'd)

Pump Cover

Manual (<150 psi)

3


W a u k e s

P a g e 7 2

184-U2 PD Pumps

Part Description

It em # 1

2



101851

Jacketed Cover

107670


CVR00021

Pneumatic Piston 3 4 5

9 5 0 3 0 1 5

(Serial # Req'd)

Pump Cover

CVR00080

Gear Case


Gear Case Cover

101836


102283


110932

6


110932

7

Drive Shaft

110023

8

Short Shaft

110024

9

Rotor, Twin Wing (std. clearanc e) e)

Alloy 88

107273

316SS

107285

Stud 10

107243 35550


112629

Hex Nut

108372

36144 11


105853


13


14


STD 030 006 STD 119 002 STD 030 002 X06634-1 X06634-2 PD100- 426a

1



It em #

Part Description

Par t #


43-189

Par t #

It em #

15

Bearing, Rear

200 035 000

33C 33C

16

Bearing, Front

200 036 000

34


17

Key, Gear

200 037 000

35


20


GD0 040 000

21


CD0 040 R00

22


GD0 040 100

23


CD0 040 R10

CD0 116 000 CD0 116 100


Buna N

N70381

EPDM

E70381

FKM

V70381

Silicone

S75381

24A 24A


105798

36B 36B


N70374

24B 24B


105799

37

Stop Pin, Seal

101720

000 142 301

39

Lock Washer, Gear

STD 136 011

101807

41

Locknut, Gear

STD 236 011

25

Silicone Sealant

26


9 5 0 3 0 1 5

Wing Nut; Optional

12

1


26A 26A

Buna N

N70235

EPDM

E70235

FKM 26B 26B



Buna N

N70122

EPDM

E70122

Key Rotor


Pump Pedestal

101694

102287


43 44

Plastic Cap Plug

000 121 001

1/2-13 x 2" SHCS

30-111

FKM

V70122

Buna N

N70230

45


30-323

EPDM

E70230

46


30-360

V70230

47

Key, Coupling - 1/2 x 1/2 x 1-7/8"

101828

48

Cleanout Plug

FKM 26E 26E

V70235

Gear Case Shim 42

P a r t s L i s t s

SS, Optional

30-44

000 037 004 41013





It em #

200 035 000

33C 33C

16

Bearing, Front

200 036 000

34


17

Key, Gear

200 037 000

35


20


GD0 040 000

21


CD0 040 R00

22


GD0 040 100

23


CD0 040 R10

N70381

EPDM

E70381

36

FKM

V70381

Silicone

S75381

105798

36B 36B


N70374


105799

37

Stop Pin, Seal

101720

000 142 301

39

Lock Washer, Gear

STD 136 011

101807

41

Locknut, Gear

STD 236 011

25

Silicone Sealant

26

Nut, Rotor Buna N

N70235

EPDM

E70235

FKM Washer, Belleville

V70235

Gear Case Shim 42


Pump Pedestal

O-ring, Retainer 26C 26C

Buna N

N70122

EPDM

E70122

102287

9", Optional GD0 110 SM9

101694

26D 26D

13", Optional GD0 110 SM1 43 44

Plastic Cap Plug

000 121 001

1/2-13 x 2" SHCS

30-111

FKM

V70122

Buna N

N70230

45


SS, Optional

30-323

30-44

EPDM

E70230

46


30-360

Key, Coupling - 1/2 x 1/2 x 1-7/8"

V70230

47

Key, Rotor

101828

48

Cleanout Plug

27

Shim Kit

117892

61


29


40878

62


30-355

40752

65

Caution Plate

33-62

220080000

66

Warning Label

SS

101813

67


BD0 092 100

3/8-16 x 3/4" HHCS

STD

30-314

68

Plastic Ca Cap, Grease Fitting (not sho shown)

BD0 093 000

SS

30-50

Gear Locknut Tool

110304

3/8-16 x 1-1/4" HHCS

STD

30-351


114707

SS

30-60

FKM 26E 26E

30

Bearing Spacer 1

32 33A 33A 33B 33B


STD

000 037 004 41013 001 061 002

33-60

PD100- 426b


P a r t s L i s t s

P a r t s L i s t s

210-U2 PD Pumps

Part Description

It em # 1


Pump Body


112864

Jacketed Cover

114358

3

Gear Case, CI

105478

4

Gear Case Cover, Steel

40669

5


102470

2

9 5 0 3 0 1 5

Buna N


O-ring, Rotor Hub

P a g e 7 4

CD0 116 100

O-ring, Pump Cover

24A 24A

26B 26B

1

CD0 116 000

24B 24B

O-ring, Rotor Nut

P a g e 7 3

Par t # 43-189

It em #

Bearing, Rear

26A 26A

9 5 0 3 0 1 5

Part Description 3/8 Flat Washer, Gear Case Cover

Par t #

15


6


102470

7

Drive Shaft

112186

8

Short Shaft Alloy 88 316SS

112211

Rotor, Si Single W in ing (s td td. cl clearance)

Alloy 88

117220

9 10 10A 11 12

112187


112199

Stud

112191

Stud, Short

111292

Hex Nut

108373

Wing Nut; Optional Oil Seal, Gear Case Cover

110858 STD 030 004

W a u k e s

P a g e 7 4

P a r t s L i s t s

210-U2 PD Pumps

Part Description

It em # 1

Pump Body


112864

Jacketed Cover

114358

3

Gear Case, CI

105478

4


40669

5


102470

2

9 5 0 3 0 1 5


6


102470

7

Drive Shaft

112186

8

Short Shaft

112187


Alloy 88 316SS

112211

Rotor, Si Single W in ing (s td td. cl clearance)

Alloy 88

117220

9 10 10A 11

Stud

112191

Stud, Short

111292

Hex Nut

108373

Wing Nut; Optional

110858

12


13


14

Grease Seal, Bearing Retainer Optional: Bearing Isolator Kit, incl. STD Bearing Retainer

STD 030 004 102475 1



STD030002 X06634-3 PD100- 408a

1



It em #


Par t #

It em #

15

Bearing, Rear

0H1 036 000

33A 33A

3/8-16 x 3/4" HHCS

30-314

16

Bearing, Front

0H1 036 003

33B 33B

5/16-18 x 1" SHCS

30-343

17

Key, Gear

0H1 037 000

33C 33C

3/8 Flat Washer

43-189

20

Dowel Pin, Cover Side

0H1 040 000

34

Dowel Bushings

0H1 116 000

21

Dowel Pin, Gear Case Side

105871

24A 24A


105798

24B 24B


105799

25

Silicone Sealant

26


26A 26A

26B 26B

9 5 0 3 0 1 5

112199

26C 26C


26E 26E

36

000 142 301

Buna N

N70382

EPDM

E70382

FKM

V70382

Silicone

S75382

105409

37

Stop Pin, Seal

102438

Buna N

N70237

41

Locknut, Gear

105697

EPDM

E70237

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

44A 44A

EPDM

E70125

45

Body Retaining Screw, 3/8-16 x 3.5"

30-326

FKM

V70125

46

Eye Bolt (not shown)

30-360

Silicone

S75125

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

Buna N

N70232

48

Cleanout Plug

41013

EPDM

E70232

56

Seal Guard

113503

FKM

V70232

56A 56A

Silicone

S75232


O-ring, Pump Cover

Par t #

Key, Rotor

105422

27

Shim Kit

117893

28

Shim Plate

105426

42

Gear Case Shim, CI

40288

Pump Pedestal, 22", Optional

324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1-3/4" HHCS

30-250

Lock Washer, 1/2"

43-177

000 037 005

1/4-20 x 3/8" HHCS O-ring, Port, Inner

57 O-ring, Port, Outer

30-68 EPDM

E70245

FKM

V70245

Silicone

S7 S 75245

EPDM

E70251





It em #

It em #

Bearing, Rear

0H1 036 000

33A 33A

3/8-16 x 3/4" HHCS

30-314

16

Bearing, Front

0H1 036 003

33B 33B

5/16-18 x 1" SHCS

30-343

17

Key, Gear

0H1 037 000

33C 33C

3/8 Flat Washer

43-189

20


0H1 040 000

34

Dowel Bushings

0H1 116 000

21


105871

24A 24A


105798

24B 24B


105799

25

Silicone Sealant

26

Nut, Rotor

26B 26B

26C 26C


E70382

FKM

V70382

Silicone

S75382

37

Stop Pin, Seal

102438

41

Locknut, Gear

105697

EPDM

E70237

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

44A 44A

EPDM

E70125

45

Body Retaining Screw, 3/8-16 x 3.5"

30-326

FKM

V70125

46


30-360

Silicone

S75125

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

Buna N

N70232

48

Cleanout Plug

41013

EPDM

E70232

56

Seal Guard

113503

FKM

V70232

56A 56A

Silicone

S75232 105422

Shim Kit

117893

28

Shim Plate

42

Gear Case Shim, CI

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1-3/4" HHCS

30-250

Lock Washer, 1/2"

43-177

1/4-20 x 3/8" HHCS

30-68

O-ring, Port, Inner

EPDM

57

105426

000 037 005

O-ring, Port, Outer 58

E70245

FKM

V70245

Silicone

S7 S 75245

EPDM

E70251

FKM

V70251

.002

105866

.003

105867

.005

105868

61


.010

105869

62


30-355

.020

105870

65

Caution Plate

33-62

5/16-18 x 1" FHSCS

30-612

66

Warning Label

29


102474

67


BD0 092 000

30

Bearing Spacer

102472

68

Plastic Cap, Greas e Fitting (not s ho hown)

BD0 093 000

Spacer Seal

102473

28D 28D

30A 30A 31

Grease Retainer (not shown) 1

32


STD 091 000

STD STD SS

Silicone

S75251 001 061 002

P a r t s L i s t s

33-60

Gear Locknut Tool

114702


114708

0H1080000

PD100-4 08b

118365


P a r t s L i s t s

213-U2 PD Pumps

Part Description

It em # 1

9 5 0 3 0 1 5

N70382

EPDM

105409

Key, Rotor

28A 28A

P a g e 7 6

Buna N

N70237

27

Shims, Body

1

36

Par t #

Buna N


26E 26E

O-ring, Pump Cover

000 142 301

26A 26A

9 5 0 3 0 1 5


Par t #

15

O-ring, Rotor Nut

P a g e 7 5


210-U2 PD Pumps

Par t #

Pump Body

(Serial # Req'd)

2

Pump Cover

112185

3

Gear Case, CI

105478

4


40669

5


102470

6


102470

7

Drive Shaft

112188

8

Short Shaft

112189

Rotor, Twin Wing (std. c le learance) 9 Rotor, Si Single W in ing (s td td. cl clearanc e) e) 10 10A 10A 11 12

Alloy 88

112199

316SS

112211

Alloy 88

117220

Stud

111291

Stud, Short

111292

Hex Nut

108373

Wing Nut; Optional

110858


STD 030 004

W a u k e s

P a g e 7 6

P a r t s L i s t s

213-U2 PD Pumps

Part Description

It em # 1

9 5 0 3 0 1 5

Par t #

Pump Body

(Serial # Req'd)

2

Pump Cover

112185

3

Gear Case, CI

105478

4


40669

5


102470

6


102470

7

Drive Shaft

112188

8

Short Shaft

112189

Rotor, Twin Wing (std. c le learance)

Alloy 88

112199

316SS

112211

Alloy 88

117220

9 Rotor, Si Single W in ing (s td td. cl clearanc e) e) 10 10A 10A 11

Stud

111291

Stud, Short

111292

Hex Nut

108373

Wing Nut; Optional

110858

12


13


14


STD 030 004 102475 1



X06634-3 PD100- 409a

1



It em #


Par t #

It e m #

0H1 036 000

33B

5/16-18 x 1" SHCS

Bearing, Front

0H1 036 003

33C

3/8 Flat W asher

43-189

Key, Gear

0H1 037 000

34

Dowel Bushings

0H1 116 000

20


0H1 040 000

21


105871

24A


105798

24B


105799

15

Bearing, Rear

16 17

25

Silicone Sealant

26


26A

26B

26C

O-ring, Rotor Hub 26D

26E

000 142 301

Par t # 30-343

EPDM 323 117 012 FKM 323 117 014 Silicone

O-ring, Pump Cover, Inner 36A

(not shown)

32 323 117 013

EPDM 323 117 002 FKM 32 323 117 004 Silicone

323 117 003

Buna N

N70237

37

Stop Pin, Seal

102438

EPDM

E70237

41

Locknut, Gear

105697

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

EPDM

E70125

44A

42

Gear Case Shim, CI

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1-3/4" HHCS

30-250

Lock W asher, 1/2"

43-177 30-326

FKM

V70125

45


Silicone

S75125

46


Buna N

N70232

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

EPDM

E70232

48

Cleanout Plug

41013

FKM

V70232

56

Seal Guard

113503

Silicone

S75232

56A

Key, Rotor

105422

27

Shim Kit

117893

28

Shim Plate

105426

Shims, Body

O-ring, Pump Cover, Outer 36

105409


9 5 0 3 0 1 5

STD030002

.002

105866

30-360 000 037 005



30-68 EPDM

E70245

FKM

V70245

Silicone

S75245

EPDM

E70251





It em #

It e m # 33B

5/16-18 x 1" SHCS

Bearing, Front

0H1 036 003

33C

3/8 Flat W asher

43-189

Key, Gear

0H1 037 000

34

Dowel Bushings

0H1 116 000

20


0H1 040 000

21


105871

24A


105798

24B


105799

Bearing, Rear

16 17

25

Silicone Sealant

26

Nut, Rotor

000 142 301

26B

26C


26E

FKM 323 117 014 Silicone O-ring, Pump Cover, Inner

36A

32 323 117 013

EPDM 323 117 002

(not shown)

FKM 32 323 117 004 Silicone

323 117 003

37

Stop Pin, Seal

102438

EPDM

E70237

41

Locknut, Gear

105697

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

EPDM

E70125

44A

42

Gear Case Shim, CI

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1-3/4" HHCS

30-250

Lock W asher, 1/2"

43-177 30-326

FKM

V70125

45


Silicone

S75125

46


Buna N

N70232

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

EPDM

E70232

48

Cleanout Plug

41013

FKM

V70232

56

Seal Guard

113503

Silicone

S75232

56A

105422

27

Shim Kit

117893

28

Shim Plate

105426

30-360 000 037 005

1/4-20 x 3/8" HHCS

30-68

O-ring, Port, Inner

EPDM

57

E70245

FKM

V70245

Silicone

S75245

EPDM

E70251

.002

105866

.003

105867

.005

105868

.010

105869

60A

1/8-27 Aseptic Co Connection Pipe Plugs

STD 128 500

.020

105870

61

Nam e Plate, Sanitary (not shown)

001 061 002

5/16-18 x 1" FHSCS

30-612

62


29


102474

65

Caution Plate

33-62

30

Bearing Spacer

102472

66

W arning Label

33-60

Spacer Seal

102473

67


BD0 092 000

STD 091 000

68


BD0 093 000

28A

28D

30A 31 32 33A

Grease Retainer (not shown) Bearing Retainer, Front

1

STD SS

3/8-16 x 3/4" HHCS

0H1080000 118365


FKM

V70251

Silicone

S75251

30-355

Gear Locknut Tool

114702

Shaft As sem bly Pusher

114708

P a r t s L i s t s

30-314 PD100- 409b

1


P a r t s L i s t s

214-U2 PD Pumps

Part Description

It em # 1


Pump Body


112864

Jacketed Cover

114358

3

Gear Case, CI

105478

4


40669

5


102470

2

9 5 0 3 0 1 5

EPDM 323 117 012

N70237

Key, Rotor

Shims, Body

P a g e 7 8


Buna N


Par t # 30-343

105409

26A

9 5 0 3 0 1 5


Par t # 0H1 036 000

15

O-ring, Rotor Nut

P a g e 7 7


213-U2 PD Pumps

6


102470

7

Drive Shaft

112186

8


112211

Rotor, Single Win Wing (std std. cle clearance) ce)

Alloy 88

117220

9 10 10A 11 12

112187

Rotor, Tw Twin Wing (std. clearance)

112199

Stud

112191

Stud, Short

111292

Hex Nut

108373

40699 Wing Nut; Optional Oil Seal Gear Case Cover

110858 STD 030 004

W a u k e s

P a g e 7 8

P a r t s L i s t s

214-U2 PD Pumps

Part Description

It em # 1

Pump Body


112864

Jacketed Cover

114358

3

Gear Case, CI

105478

4


40669

5


102470

2

9 5 0 3 0 1 5


6


102470

7

Drive Shaft

112186

8

Short Shaft

112187

Rotor, Tw Twin Wing (std. clearance)

Alloy 88 316SS

112211

Rotor, Single Win Wing (std std. cle clearance) ce)

Alloy 88

117220

9 10 10A 11

Stud

112191

Stud, Short

111292

Hex Nut

108373

40699 Wing Nut; Optional

110858

12


13


14


STD 030 004 102475 1



STD 030 002 X06634-3 PD100- 427a

1



It em #


Par t #

It em #

15

Bearing, Rear

0H1 036 000

33A 33A

3/8-16 x 3/4" HHCS

30-314

16

Bearing, Front

0H1 036 003

33B

5/16-18 x 1" SHCS

30-343

17

Key, Gear

0H1 037 000

33C

3/8 Flat Washer

43-189

20


0H1 040 000

34

Dowel Bushings

0H1 116 000

21


105871

24A 24A


105798

24B


105799

25

Silicone Sealant

26


26A 26A

26B 26B

9 5 0 3 0 1 5

112199

26C


26E 26E

36

000 142 301

Buna N

N70382

EPDM

E70382

FKM

V70382

Silicone

S75382

105409

36B


N70377

Buna N

N70237

37

Stop Pin, Seal

102438

EPDM

E70237

41

Locknut, Gear

105697

FKM

V70237

Silicone

S75237

42

Gear Case Shim, CI

40288


324 110 226 000 121 001

105411

43

Plastic Cap Plug

Buna N

N70125

44

1/2-13 x 1-3/4" HHCS

30-250

EPDM

E70125

44A 44A

Lock Washer, 1/2"

43-177

FKM

V70125

45


30-326

Silicone

S75125

46


30-360

Buna N

N70232

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

EPDM

E70232

48

Cleanout Plug

41013

FKM

V70232

56

Seal Guard

113503

Silicone

S75232

56A 56A


O-ring, Pump Cover

Par t #

Key, Rotor

105422

27

Shim Kit

117893

28

Shim Plate

105426


57

000 037 005

30-68 EPDM

E70245

FKM

V70245

Silicone

S75245





It em #

It em #

Bearing, Rear

0H1 036 000

33A 33A

3/8-16 x 3/4" HHCS

30-314

16

Bearing, Front

0H1 036 003

33B

5/16-18 x 1" SHCS

30-343

17

Key, Gear

0H1 037 000

33C

3/8 Flat Washer

43-189

20


0H1 040 000

34

Dowel Bushings

0H1 116 000

21


105871

24A 24A


105798

24B


105799

25

Silicone Sealant

26

Nut, Rotor

26B 26B

26C


N70382

EPDM

E70382

FKM

V70382

Silicone

S75382

36B


N70377

N70237

37

Stop Pin, Seal

102438

EPDM

E70237

41

Locknut, Gear

105697

FKM

V70237

Silicone

S75237

42

Gear Case Shim, CI

40288


324 110 226 000 121 001

105411

43

Plastic Cap Plug

Buna N

N70125

44

1/2-13 x 1-3/4" HHCS

30-250

EPDM

E70125

44A 44A

Lock Washer, 1/2"

43-177

FKM

V70125

45


30-326

Silicone

S75125

46


30-360

Buna N

N70232

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

EPDM

E70232

48

Cleanout Plug

41013

FKM

V70232

56

Seal Guard

113503

Silicone

S75232

56A 56A

105422

27

Shim Kit

117893

28

Shim Plate

105426

28A 28A

000 037 005

1/4-20 x 3/8" HHCS

30-68

O-ring, Port, Inner

EPDM

57

.002

105866

.003

105867

O-ring, Port, Outer

.005

105868

.010

105869

61


.020

E70245

FKM

V70245

Silicone

S75245

EPDM

E70251

FKM

V70251

58

Silicone

S75251 001 061 002

105870

62


30-355

5/16-18 x 1" FHSCS

30-612

65

Caution Plate

33-62

29


102474

66

Warning Label

33-60

30

Bearing Spacer

102472

67


BD0 092 000

Spacer Seal

102473

68

Plastic Ca Cap, Gr Greas e Fitting (n (not sh shown)

BD0 09 093 00 000

28D 28D

30A 30A

P a g e 8 0

36

Buna N

105409

Key, Rotor

Shims, Body

31


32 1

O-ring, Pump Cover

Buna N


26E 26E

Par t #

000 142 301

26A 26A

9 5 0 3 0 1 5


Par t #

15

O-ring, Rotor Nut

P a g e 7 9


214-U2 PD Pumps


STD SS

STD 091 000

Gear Locknut Tool

110304

0H1080000


114707

118365

P a r t s L i s t s

PD100- 427b


220-U2 PD Pumps


It em # 1

2



101851

Jac keted Cover

107670

Pump Cover Vented - Complete Assembly Assembly Manual (<150 ps i)

CVR00021


9 5 0 3 0 1 5

5

(Serial # Req'd)

Pum p Cover

Gear Case

CVR00080 CI 23 230 005 000 SS, O pt ptional

Gear Case Cover


101836 230 106 000 102283


110932

6


110932

7

Drive Shaft

108415

8

Short Shaft

108416

Rotor, Twin W ing (std. c learanc e) 9 Rotor, Single W in ing (s td td. c le learanc e) e) 10 11 12

P a r t s L i s t s

Alloy 88

102187

316SS

102238

Alloy 88

117141

Stud

108844 Jacke cketed Cover

108847

Hex Nut

108372

W ing Nut; Optional

105853


STD 030 006

W a u k e s

P a g e 8 0

220-U2 PD Pumps


It em # 1

2



(Serial # Req'd)

Pum p Cover

101851

Jac keted Cover

107670

Pump Cover Vented - Complete Assembly Assembly Manual (<150 ps i)

CVR00021

Pneum atic Piston 3 4 5

9 5 0 3 0 1 5

CVR00080

Gear Case

CI 23 230 005 000 SS, O pt ptional

Gear Case Cover

6


110932

7

Drive Shaft

108415

8

Short Shaft

108416

Rotor, Twin W ing (std. c learanc e)

11

Alloy 88

102187

316SS

102238

Alloy 88

117141

Stud

108844 Jacke cketed Cover

108847

Hex Nut

108372

W ing Nut; Optional

105853

12


STD 030 006

13


STD 119 002

14

Grease Seal, Bearing Retainer Optional: Bearing Isolator Isolator Kit, incl. STD Bearing Retainer Optional: Bearing Isolator Isolator Kit, incl. SS Bearing Retainer

1

STD 030 002 X06634-1 X06634-2 PD100PD100- 410a

1



It em #

Par t #

It e m #


Par t #

15

Bearing, Rear

200 035 000

33C 33C

16

Bearing, Front

200 036 000

34


CD0 116 000

17

Key, Gear

200 037 000

35


CD0 116 100

20


GD0 040 000

21


CD0 040 R00

22


GD0 040 100

23


CD0 040 R10



43-189

Buna N

N70381

EPDM

E70381

FKM

V70381

Silicone

S75381

24A 24A


105798

37

Stop Pin, Seal

24B 24B


105799

39

Lock Washer, Gear

STD 136 011

000 142 301

41

Locknut, Gear

STD 236 011

25

Silicone Sealant

26


9 5 0 3 0 1 5

102283 110932



230 106 000

SS, O pt ptional

9


101836

Steel


10

26A 26A 26B 26B 26C 26C O-ring, Rotor Hub

26E 26E

101720

Gear Case Shim

CI 230 110 000

Buna N

N70235

EPDM

E70235

FKM

V70235

Buna N

N70122

EPDM

E70122

FKM

V70122

45


Buna N

N70230

46


EPDM

E70230

47

Key, Coupling - 1/2 x 1/2 x 1-7/8"

FKM

V70230

48

Cleanout Plug

61

S


26D 26D

101807

101694

42


102287


43 44

P a r t s L i s t s

Plastic Cap Plug

000 121 001

1/2-13 x 2" SHCS

30-111 SS, Optional

30-44 30-499 30-360 000 037 004 41013

(

)





It em #

200 035 000

33C 33C

Bearing, Front

200 036 000

34


CD0 116 000

17

Key, Gear

200 037 000

35


CD0 116 100

20


GD0 040 000

21


CD0 040 R00

22


GD0 040 100

23


CD0 040 R10


43-189

O-ring, Pump Cover

Buna N

N70381

EPDM

E70381

36

FKM

V70381

Silicone

S75381

24A 24A


105798

37

Stop Pin, Seal

24B 24B


105799

39

Lock Washer, Gear

STD 136 011

000 142 301

41

Locknut, Gear

STD 236 011

25

Silicone Sealant

26

Nut, Rotor

101807

26B 26B 26C 26C

26E 26E

Gear Case Shim

CI 230 110 000

N70235

EPDM

E70235

FKM

V70235

Buna N

N70122

EPDM

E70122

FKM

V70122

45


Buna N

N70230

46


EPDM

E70230

47

Key, Coupling - 1/2 x 1/2 x 1-7/8"

FKM

V70230

48

Cleanout Plug Name Plate, Sanitary (not shown)

101694

O-ring, Retainer

101720

Buna N

Washer, Belleville

O-ring, Rotor Hub

42


102287


43 44

Plastic Cap Plug

000 121 001

1/2-13 x 2" SHCS

30-111 SS, Optional

30-44 30-499 30-360 000 037 004 41013

Key, Rotor

101827

61

27

Shim Kit

117892

62


30-355

29


40878

65

Caution Plate

33-62

30

Bearing Spacer

40752

66

Warning Label

33-60

1

32 33A 33A

P a g e 8 2

Par t #

Bearing, Rear

26A 26A

33B 33B 1


16

26D 26D

P a g e 8 1

It e m #

15

O-ring, Rotor Nut

9 5 0 3 0 1 5

Par t #

Bearing Retainer, Front 3/8-16 x 3/4" HHCS 3/8-16 x 1-1/4" HHCS

001 061 002

220080000

67


BD0 092 000

SS

101813

68

Plastic Ca Cap, Grease Fitting (not shown)

BD0 093 000

STD

30-314

Gear Locknut Tool

SS

30-50


STD

30-351

SS

30-60

STD

110304 114707 PD100- 410b



It em # 1

2



101851

Jacketed Cover

107670

5

9 5 0 3 0 1 5

CVR00080

Gear Case


Gear Case Cover

Steel SS, Op Optional

101836 230 106 000 102283 110932

6


110932

7

Drive Shaft

108415

8

Short Shaft

108416

10

Rotor, Twin W in ing (s td td. clearance)

Alloy 88 316SS

102187 102238

Stud

108844


108847

Hex Nut

108372

35550 36144

11 12

P a r t s L i s t s

CVR00021


9

P a r t s L i s t s

Pump Pump Cov er Vented - Complete Assembly Assembly Pneumatic Piston

4

(Serial # Req'd)

Pump Cover

Manual (<150 ps i)

3


W ing Nut; Optional Oil S

l G

C

105853 C

STD 030 006

W a u k e s

P a g e 8 2


It em # 1

2



(Serial # Req'd)

Pump Cover

101851

Jacketed Cover

107670

Pump Pump Cov er Vented - Complete Assembly Assembly Manual (<150 ps i)

CVR00021

Pneumatic Piston 3 4 5

9 5 0 3 0 1 5

CVR00080

Gear Case


Gear Case Cover

101836

Steel

230 106 000

SS, Op Optional

102283


110932

6


110932

7

Drive Shaft

108415

8

Short Shaft

108416

9

10

Rotor, Twin W in ing (s td td. clearance)

Alloy 88

102187

316SS

102238

Stud

108844


108847

Hex Nut

108372

35550 36144

11

W ing Nut; Optional

105853

12


13


14


STD 030 006 STD 119 002 1




224-U2 PD Pumps Part Part Description Description

Item #

Part Part Description Description

Part #


43-189

Par t #

Item #

15

Bearing, Rear

200 035 000

33C

16

Bearing, Front

200 036 000

34


17

Key, Gear

200 037 000

35


20


GD0 040 000

21


CD0 040 R00

22


GD0 040 100

23


CD0 040 R10

24A


105798

24B 24B


105799

25

Silicone Sealant

26


9 5 0 3 0 1 5

STD 030 002 X06634-1 X06634-2 PD100- 417a

1

26A

Stop Pin, Seal

39

Lock Washer, Gear

Buna N

N70235

41

EPDM

E70235

O-ring, Retainer

O-ring, Rotor Hub 26D 26D 26E

Key Rotor

V70235

Buna N

N70122

EPDM

E70122

N70381

EPDM

E70381

FKM

V70381

Silicone

S75381 N70272 101720 STD 136 011


42

CD0 116 100 Buna N

N70376

37

101694

CD0 116 000

O-ring, Rectangular Flange

101807

Washer, Belleville

26C 26C

36

000 142 301

FKM 26B 26B

O-ring, Pump Cover

36B


Pump Pedestal

102287

9", Optional GD GD0 110 SM9 13", Optional GD0 110 SM1

43

Plastic Cap Plug

000 121 001

FKM

V70122

Buna N

N70230

EPDM

E70230

45


30-499

FKM

V70230

46


30-360

101827

47

Key Coupling - 1/2 x 1/2 x 1-7/8"

44

P a r t s L i s t s

1/2-13 x 2" SHCS

30-111 SS, Optional

30-44

000 037 004




Part Part Description Description

Item #

200 035 000

33C

16

Bearing, Front

200 036 000

34


17

Key, Gear

200 037 000

35


20


GD0 040 000

21


CD0 040 R00

22


GD0 040 100

23


CD0 040 R10

24A


105798

24B 24B


105799

25

Silicone Sealant

26

Nut, Rotor

O-ring, Retainer 26C 26C

26D 26D 26E

36B

Stop Pin, Seal Lock Washer, Gear

Buna N

N70235

41

EPDM

E70235

Buna N

N70122

EPDM

E70122

Locknut, Gear

42


Pump Pedestal

13", Optional GD0 110 SM1 43

Plastic Cap Plug

000 121 001

FKM

V70122

Buna N

N70230

EPDM

E70230

45


30-499

FKM

V70230

46


30-360

44

1/2-13 x 2" SHCS

30-111 SS, Optional

47

Key, Coupling - 1/2 x 1/2 x 1-7/8"

48

Cleanout Plug

29


40878

61


30

Bearing Spacer

40752

62


33B 33B

3/8-16 x 1-1/4" HHCS

102287

9", Optional GD GD0 110 SM9

117892

33A

30-44

000 037 004 41013 001 061 002 30-355

220080000

65

Caution Plate

33-62

SS

101813

66

Warning Label

33-60

STD

30-314

67


BD0 092 100

SS

30-50

68


BD0 093 000

STD

30-351

Gear Locknut Tool

SS

30-60


STD

P a r t s L i s t s

110304 114707 PD100- 417b

1

ee page 98 for for new part numbers for pumps sold after July 12, 2004 . S ee page

P a r t s L i s t s

320-U2 PD Pumps

Part Description

It e m # 1


Pump Body


105406

Jacketed Cover

114359

3

Gear Case, CI

105478

4


40669

5


102470

2

9 5 0 3 0 1 5

STD 236 011

Gear Case Shim

101827

3/8-16 x 3/4" HHCS

V70381 S75381

101720

Shim Kit


FKM Silicone

STD 136 011

Key, Rotor

32

E70381

N70272

27

1

N70381

EPDM

N70376

39

V70235

Buna N

O-ring, Rectangular Flange

37

101694

CD0 116 100

36

101807

Washer, Belleville

CD0 116 000

O-ring, Pump Cover

000 142 301

FKM 26B 26B

O-ring, Rotor Hub

P a g e 8 4

Part # 43-189

Item #

Bearing, Rear

26A

9 5 0 3 0 1 5

Part Part Description Description 3/8 Flat Washer, Gear Case Cover

Par t #

15

O-ring, Rotor Nut

P a g e 8 3


224-U2 PD Pumps

6


102470

7

Drive Shaft

108417

8


105439

Rotor, Single W in ing (std. c le learanc e) e)

Alloy 88

117153

9 10 10A 11 12

108418


105427

Stud

111291

Stud, Short

111292

Hex Nut

108373

Wing Nut; Optional Oil Seal, Gear Case Cover

110858 STD 030 004

W a u k e s

P a g e 8 4

P a r t s L i s t s

320-U2 PD Pumps

Part Description

It e m # 1


105406

Jacketed Cover

114359

3

Gear Case, CI

105478

4


40669

5


102470

2

9 5 0 3 0 1 5


Pump Body

6


102470

7

Drive Shaft

108417

8

Short Shaft

108418


Alloy 88 316SS

105439

Rotor, Single W in ing (std. c le learanc e) e)

Alloy 88

117153

9 10 10A 11

105427

Stud

111291

Stud, Short

111292

Hex Nut

108373

Wing Nut; Optional

110858

12


13


14


STD 030 004 102475 1



X06634-3 PD100- 411a

1



It em #

Part Description

Par t #

It em #

0H1 036 000

33A 33A

3/8-16 x 3/4" HHCS

Bearing, Front

0H1 036 003

33B 33B

5/16-18 x 1" SHCS

30-343

Key, Gear

0H1 037 000

33C 33C

3/8 Flat Washer

43-189

20


0H1 040 000

34

21


105871

24A 24A


105798

24B 24B


105799

15

Bearing, Rear

16 17

25

Silicone Sealant

26


26A 26A

26B 26B

26C 26C


26E 26E

Par t # 30-314

Dowel Bushings O-ring, Pump Cover

36

000 142 301

0H1 116 000 Buna N

N70383

EPDM

E70383

FKM

V70383

Silicone

S75383

105409

37

Stop Pin, Seal

102438

Buna N

N70237

41

Locknut, Gear

105697

EPDM

E70237

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

44A 44A

EPDM

E70125

FKM

V70125

Silicone

42

Gear Case Shim, CI

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1-3/4" HHCS

30-250

Lock Washer, 1/2"

43-177

45


30-499

46


S75125

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

Buna N

N70232

48

Cleanout Plug

41013

EPDM

E70232

56

Seal Guard

113504

FKM

V70232

56A 56A

Silicone

S75232


9 5 0 3 0 1 5

STD030002

Key, Rotor

105421

27

Shim Kit

117893

28

Shim Plate

105426

30-360 000 037 005



30-68 EPDM

E70245

FKM

V70245

Silicone

S7 S 75245

EPDM

E70251




Part Description

It em #

It em # 33A 33A

3/8-16 x 3/4" HHCS

Bearing, Front

0H1 036 003

33B 33B

5/16-18 x 1" SHCS

30-343

Key, Gear

0H1 037 000

33C 33C

3/8 Flat Washer

43-189

20


0H1 040 000

34

21


105871

24A 24A


105798

24B 24B


105799

Bearing, Rear

16 17

25

Silicone Sealant

26

Nut, Rotor

26B 26B

26C 26C


26E 26E

36

E70383

FKM

V70383

Silicone

S75383

37

Stop Pin, Seal

102438

41

Locknut, Gear

105697

EPDM

E70237

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

44A 44A

EPDM

E70125

FKM

V70125

Silicone

42

Gear Case Shim, CI

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1-3/4" HHCS

30-250

Lock Washer, 1/2"

43-177

45


30-499

46


S75125

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

Buna N

N70232

48

Cleanout Plug

41013

EPDM

E70232

56

Seal Guard

113504

FKM

V70232

56A 56A

Silicone

S75232 105421

Shim Kit

117893

28

Shim Plate

30-360 000 037 005

1/4-20 x 3/8" HHCS

30-68

O-ring, Port, Inner

EPDM

57

105426

O-ring, Port, Outer

E70245

FKM

V70245

Silicone

S7 S 75245

EPDM

E70251

58

.002

105866

.003

105867

.005

105868

61


.010

105869

62


.020

105870

65

Caution Plate

33-62

5/16-18 x 1" FHSCS

30-612

66

Warning Label

33-60

29


102474

67


BD0 092 000

30

Bearing Spacer

102472

68


BD0 093 000

Spacer Seal

102473

28D 28D

30A 30A 31 32

Grease Retainer (not shown) Bearing Retainer, Front

1

STD 091 000 STD STD SS

FKM

V70251

Silicone

S75251 001 061 002 30-355

Gear Locknut Tool

114702


114708

0H1080000

P a r t s L i s t s

PD100- 411b

118365

ee page 98 for for new part numbers for pumps sold after July 12, 2004 . S ee page

P a r t s L i s t s

323-U2 PD Pumps

Part Description

It e m # 1

9 5 0 3 0 1 5

N70383

EPDM

105409

Key, Rotor

28A 28A

P a g e 8 6

0H1 116 000 Buna N

N70237

27

Shims, Body

1

Dowel Bushings O-ring, Pump Cover

Buna N


Par t # 30-314

000 142 301

26A 26A

9 5 0 3 0 1 5

Part Description

Par t # 0H1 036 000

15

O-ring, Rotor Nut

P a g e 8 5


320-U2 PD Pumps

Par t #

Pump Body

(Serial # Req'd)

2

Pump Cover

112185

3

Gear Case, CI

105478

4


40669

5


102470

6


102470

7

Drive Shaft

113960

8

Short Shaft

113961

9


10

Stud

111291

Stud, Short

111292

10A 11 12

Alloy 88

114022

Hex Nut

108373

W ing Nut; Optional

110858

Oil Seal Gear Cas e Cover

STD 030 004

W a u k e s

P a g e 8 6

P a r t s L i s t s

323-U2 PD Pumps

Part Description

It e m # 1

9 5 0 3 0 1 5

Par t #

Pump Body

(Serial # Req'd)

2

Pump Cover

112185

3

Gear Case, CI

105478

4


40669

5


102470

6


102470

7

Drive Shaft

113960

8

Short Shaft

113961

9


10

Stud

111291

Stud, Short

111292

10A 11

Alloy 88

Hex Nut

108373

W ing Nut; Optional

110858

12


13


STD 030 004 102475 1



14


STD030002 X06634-3 PD100PD100- 412a

1



Item #

Part Description

Par t #

It em #

0H1 036 000

33B

5/16-18 x 1" SHCS

Bearing, Front

0H1 036 003

33C

3/8 Flat Washer

43-189

Key, Gear

0H1 037 000

34

Dowel Bushings

0H1 116 000

20


0H1 040 000

21


105871

24A


105798

24B 24B


105799

15

Bearing, Rear

16 17

25

Silicone Sealant

26


26A

26B 26B

26C 26C


26E

000 142 301

Par t # 30-343

EPDM 323 117 012 FKM 323 117 014 Silicone

O-ring, Pump Cover, Inner 36A 36A

32 323 117 013

EPDM 323 117 002 FKM 323 117 004 Silicone 323 117 003

Buna N

N70237

37

Stop Pin, Seal

102438

EPDM

E70237

41

Locknut, Gear

105697

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

EPDM

E70125

44A 44A

FKM

V70125

Silic on one Buna N EPDM FKM Silic on one

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1-3/4" HHCS

30-250 43-177

45


30-323

S75125

46


N70232

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

E70232

48

Cleanout Plug

41013

V70232

56

Seal Guard

113504

S75232

56A 56A

105421

27

Shim Kit

117893

28

Shim Plate

105426 .002

42

Gear Case Shim, CI

Lock Washer, 1/2"

Key, Rotor

Shims, Body


105409


9 5 0 3 0 1 5

114022

105866

30-360 000 037 005



30-68 EPDM

E70245

FKM

V70245

Silicone

S75245

EPDM

E70251




Part Description

Item #

It em # 33B

5/16-18 x 1" SHCS

Bearing, Front

0H1 036 003

33C

3/8 Flat Washer

43-189

Key, Gear

0H1 037 000

34

Dowel Bushings

0H1 116 000

20


0H1 040 000

21


105871

24A


105798

24B 24B


105799

Bearing, Rear

16 17

25

Silicone Sealant

26

Nut, Rotor

000 142 301

26B 26B

26C 26C


FKM 323 117 014 Silicone O-ring, Pump Cover, Inner

36A 36A

FKM 323 117 004 Silicone 323 117 003

37

Stop Pin, Seal

102438

E70237

41

Locknut, Gear

105697

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

EPDM

E70125

44A 44A

FKM

V70125

Silic on one Buna N EPDM FKM Silic on one

42

Gear Case Shim, CI

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1-3/4" HHCS

30-250

Lock Washer, 1/2"

43-177

45


30-323

S75125

46


N70232

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

E70232

48

Cleanout Plug

41013

V70232

56

Seal Guard

113504

S75232

56A 56A

27

Shim Kit

117893

28

Shim Plate

105426

30-360 000 037 005

1/4-20 x 3/8" HHCS

30-68

O-ring, Port, Inner

EPDM

57

E70245

FKM

V70245

Silicone

S75245

EPDM

E70251

.002

105866

.003

105867

.005

105868

.010

105869

60A 60A

1/8-27 Aseptic Connection Pipe Plugs

STD 128 500

.020

105870

61


001 061 002

5/16-18 x 1" FHSCS

30-612

62


29


102474

65

Caution Plate

33-62

30

Bearing Spacer

102472

66

Warning Label

33-60

102473

67


BD0 092 000

STD 091 000

68


BD0 093 000

28D 28D

30A 31

Spacer Seal Grease Retainer (not shown) 1

32 33A


STD SS

3/8-16 x 3/4" HHCS

0H1080000 118365


FKM

V70251

Silicone

S75251

30-355

Gear Locknut Tool

114702


114708

30-314

P a r t s L i s t s

PD100- 412b


P a r t s L i s t s

324-U2 PD Pumps

Part Description

It em # 1



(Serial # Req'd)

Pump Cover

105406

Jacketed Cover

114359

3

Gear Case, CI

105478

4


40669

5


102470

6


102470

7

Drive Shaft

108417

8

Short Shaft

108418

2

9 5 0 3 0 1 5

32 323 117 013

EPDM 323 117 002

N70237

105421

28A

P a g e 8 8

EPDM 323 117 012

EPDM

Key, Rotor

Shims, Body

1


Buna N


26E

Par t # 30-343

105409

26A

9 5 0 3 0 1 5

Part Description

Par t # 0H1 036 000

15

O-ring, Rotor Nut

P a g e 8 7


323-U2 PD Pumps

Rotor, Twin W in ing (std. c le learance) 9 Rotor, Si Single W in ing (s td td. cl clearanc e) e) 10 10A 10A 11 12

Alloy 88

105427

316SS

105439

Alloy 88

117153

Stud

111291

Stud, Short

111292

Hex Nut

108373

40699 Wing Nut; Optional Oil Seal Gear Case Cover

110858 STD 030 004

W a u k e s

P a g e 8 8

P a r t s L i s t s

324-U2 PD Pumps

Part Description

It em # 1

with Flush

105406

Jacketed Cover

114359

3

Gear Case, CI

105478

4


40669

5


102470

6


102470

7

Drive Shaft

108417

8

Short Shaft

108418


Alloy 88

9 Rotor, Si Single W in ing (s td td. cl clearanc e) e) 10 10A 10A

105439

Alloy 88

117153

Stud

111291

Stud, Short

111292

Hex Nut

108373

Wing Nut; Optional

110858

12


13


STD 030 004 102475 1



14

STD030002 X06634-3 PD100- 428a

1



It em #


Par t #

It em #

15

Bearing, Rear

0H1 036 000

33A 33A

3/8-16 x 3/4" HHCS

30-314

16

Bearing, Front

0H1 036 003

33B 33B

5/16-18 x 1" SHCS

30-343

17

Key, Gear

0H1 037 000

33C 33C

3/8 Flat Washer

43-189

20


0H1 040 000

34

Dowel Bushings

0H1 116 000

21


105871

24A 24A


105798

24B 24B


105799

25

Silicone Sealant

26


26A 26A

26B 26B

9 5 0 3 0 1 5

105427

316SS

40699

11


(Serial # Req'd)

Pump Cover

2

9 5 0 3 0 1 5


Pump Body

26C 26C


26E 26E

36

000 142 301

Buna N

N70383

EPDM

E70383

FKM

V70383

Silicone

S75383

105409

36B 36B

O-ring, Rectangular Fl Flange (not shown)

N70378

Buna N

N70237

37

Stop Pin, Seal

102438

EPDM

E70237

41

Locknut, Gear

105697

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

EPDM

42

Gear Case Shim, CI

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1.75 HHCS

30-250

E70125

44A 44A

Lock Washer, 1/2"

43-177

FKM

V70125

45


30-499

Silicon cone

S75125

46


30-360

Buna N

N70232

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

EPDM

E70232

48

Cleanout Plug

41013

FKM

V70232

56

Seal Guard

113504

Silicon cone

S75232

56A 56A


O-ring, Pump Cover

Par t #

Key, Rotor

105421

27

Shim Kit

117893

28

Shim Plate

105426


57

000 037 005

30-68 EPDM

E70245

FKM

V70245

Silicone

S75245





It em #

It em #

Bearing, Rear

0H1 036 000

33A 33A

3/8-16 x 3/4" HHCS

30-314

16

Bearing, Front

0H1 036 003

33B 33B

5/16-18 x 1" SHCS

30-343

17

Key, Gear

0H1 037 000

33C 33C

3/8 Flat Washer

43-189

20


0H1 040 000

34

Dowel Bushings

0H1 116 000

21


105871

24A 24A


105798

24B 24B


105799

25

Silicone Sealant

26

Nut, Rotor

26A 26A

26B 26B

26C 26C


E70383

FKM

V70383

Silicone

S75383

36B 36B

O-ring, Rectangular Fl Flange (not shown)

N70378

37

Stop Pin, Seal

102438

EPDM

E70237

41

Locknut, Gear

105697

FKM

V70237

Silicone

S75237 105411

Buna N

N70125

EPDM

42

Gear Case Shim, CI

40288


324 110 226

43

Plastic Cap Plug

000 121 001

44

1/2-13 x 1.75 HHCS

30-250

E70125

44A 44A

Lock Washer, 1/2"

43-177

FKM

V70125

45


30-499

Silicon cone

S75125

46


30-360

Buna N

N70232

47

Key, Coupling - 5/8 x 5/8 x 2-3/4"

EPDM

E70232

48

Cleanout Plug

41013

FKM

V70232

56

Seal Guard

113504

Silicon cone

S75232

56A 56A

27

Shim Kit

117893

28

Shim Plate

105426

000 037 005


57

.002

105866

.003

105867

O-ring, Port, Outer

.005

105868

.010

105869

61


.020

58

30-68 EPDM

E70245

FKM

V70245

Silicone

S75245

EPDM

E70251

FKM

V70251

Silicone

S75251 001 061 002

105870

62


30-355

5/16-18 x 1" FHSCS

30-612

65

Caution Plate

33-62

29


102474

66

Warning Label

33-60

30

Bearing Spacer

102472

67


BD0 092 000

Spacer Seal

102473

68

Plastic Ca Cap, Grease Fitting (not sh shown)

BD0 093 000

28D 28D

30A 30A 31


32 1

N70383

EPDM

105409

105421

28A 28A

Buna N

N70237

Key, Rotor

Shims, Body

P a g e 8 9

36

Par t #

Buna N


26E 26E

O-ring, Pump Cover

000 142 301

O-ring, Rotor Nut

9 5 0 3 0 1 5


Par t #

15


STD SS

STD 091 000

Gear Locknut Tool

114702

0H1080000


114708

118365

PD100- 428b


Parts Lists

Waukesha Cherry-Burrell Universal II PD Pump Seals


P a r t s L i s t s

Parts Lists


Single Mechanical Seal

Double Mechanical Seal

Model 006, 014, 015, 018 Universal II

Model 030, 034, 040 Universal II

It em #


O-ring, Inner Seal

Buna N

N70028

EPDM

E70028

FKM

V70028

Buna N

N70024

EPDM

E70024

FKM

V70024

Ceramic

101667

Silicon con Ca Carbi rbide

101668

Carbon

101651

Ceramic

101652


101653

Tungste sten Carbid rbide e

101654

91

O-ring, Shaft 92

93

Par t #

Seal Seat Inner Seal

94

95

Wave Spring, Inner Seal

101683

96

O-ring, Outer Seal, Buna N

N70035

97

Wave Spring, Outer Seal

101684

98

Outer Seal, Carbon

It em #

Part Description O-ring, Inner Seal

Buna N

N70031

EPDM

E70031

FKM

V70031

Buna N

N70029

EPDM

E70029

FKM

V70029

Ceramic

101670


101671

Carbon

101655

Ceramic

101656


101657

Tungste sten Carb Carbid ide e

101658

91 O-ring, Shaft 92

93


94

95

Wave Spring, Inner Seal O-ring, Outer Seal

96

101679 PD100PD100- 418

See page See page 43 for 43 for o-ring selections, descriptions and color codes.

Par t #

101685 Buna N

N70041

EPDM

E70041

FKM

V70041

97


101686

98

Outer Seal, Carbon

101680 PD100- 419

Page 90

95-03015



Parts Lists

Universal II PD Pump Seals


Double Mechanical Seal

Model 045, 060, 064, 130, 134 Universal II

Model 180, 220, 224 Universal II

It em #


Buna N

N70035

EPDM

E70035

FKM

V70035

Buna N

N70133

EPDM

E70133

FKM

V70133

Ceramic

101673

Silicon con Carbi rbide

101674

Carbon

101659

Ceramic

101660

Silicon con Carbide

101661


101662

91 O-ring, Shaft 92

93


94

95

Par t #


96

101687 Buna N

N70043

EPDM

E70043

FKM

V70043

It em #


Buna N

N70041

EPDM

E70041

FKM

V70041

Buna N

N70145

EPDM

E70145

FKM

V70145

Ceramic

101676


101677

Carbon

101663

Ceramic

101664


101665


101666

91 O-ring, Shaft 92

93


94

95

Par t #


96

101689 Buna N

N70046

EPDM

E70046

FKM

V70046

97


101688

97


101690

98

Outer Seal, Carbon

101681

98

Outer Seal, Carbon

101682

PD100- 420

PD100- 421



95-03015

Page 91

Parts Lists



Double Mechanical Seal - 210, 320

Model 210, 213, 320, 323 Universal II Part Description

It em #

O-ring, Inner Seal 91 O-ring, Shaft 92 210, 320 UII Seal Seat 93 213, 323 UII Seal Seat Inner Seal 94

95

Par t # Buna N

N70154

EPDM

E70154

FKM

V70154

Buna N

N70149

EPDM

E70149

FKM

V70149

Ceramic

105416

Silic ilico on Carb Carbid ide e

1054 05417

Silicon Carbide

112192

Carbon

105412

Ceramic

105413

Silic ilico on Carb Carbid ide e

1054 05414

Tung ungste sten Carb Carbid ide e

1054 05415


96

105419 Buna N

N70160

EPDM

E70160

FKM

V70160

97


105420

98

Outer Seal, Carbon

105418 PD100- 422


Double Mechanical Seal - 213, 323

Page 92

95-03015


Universal II PD Pump Vented Vented Cover


Model 006, 014, 015, 018, 030, 034, 040 Universal II Part Part Description Description

It em #

Par t #

Manual Manual Vented Cov er 101 101

Manual Vented Cover

9 5 0 3 0 1 5

Vented Cover

006, 014, 015, 018 UII

103669

030, 034, 040 UII

103670

102 102

Adju Adjustin sting g Screw Screw

AD0 072 072 000 000

103 103

Spring Plunger

AD0 073 000

104 104

Locknut

105 105

AD0 074 000

Spring

Medium (<150 psi) AD0 076 000 High igh (>150 (>150 psi) psi) ABB 076 076 100 100

106 106

Diaphragm Bushing

AD0 077 000

107 107

Cover Nut

AD0 075 000

108 108

Rubber Diaphragm, Buna N

AD0 078 000


Pneumatic Pneumatic Vented Cove r 101 101

Pneumatic Vented Cover

Vented Cover

006, 014, 015, 018 UII

103669

030, 034, 040 UII

103670

108 108

Diaphragm, Buna N

110 110

Diaphragm Bushing

AD0 077 P00

111 111

Cover Nut

AD0 075 P00

AD0 078 000

Piston Vented Cover 101 101

P a g e 9 3

Vented Cover

006, 014, 015, 018 UII 030, 034, 040 UII

112 112

Piston

113 113

O-ring, Bushing Seal, Buna N

114 114

Diaphragm Bushing

103670 AD0 073 P10

115 115

O-ring, Nut Seal, Buna N

116 116

Cover Nut

117 117

103669

N70223 AD0 077 P10 N70224 AD0 075 P10

Piston Seal

Quad Ring AD0 133 000 O-ring

N70218 PD100- 423

Piston Vented Cover


P a g e 9 4

Model 045, 060, 064, 130, 134 Universal II Part Part Descripti Descripti on

It em #

Par t #


Vented Cover

102 102

Adj Adjusti usting ng Screw Screw

1136 113657 57

103 103

Spring Plunger

113397

104 104

Locknut

105 105

Spring

Manual Vented Cover

9 5 0 3 0 1 5

106 106

Diaphragm Bushing

107 107

Cover Nut

108 108


103671

P a r t s L i s t s

P a r t s L i s t s

GD0 074 000 Medium (<150 psi)

113523

High (> (>150 psi psi))

113400 CD0 077 000 113398 CD0 078 000

Pneumatic Pneumatic Vented Cov er


101 101

Vented Cover

108 108

Diaphragm, Buna N

CD0 078 000

110 110

Diaphragm Bushing

CD0 077 P00

111 111

Cover Nut

CD0 075 P00

103671


Vented Cover

112 112

Piston

113 113

103671 CD0 073 P10

W a u k e s


P a g e 9 4

Model 045, 060, 064, 130, 134 Universal II Part Part Descripti Descripti on

It em #

Par t #


Vented Cover

102 102


1136 113657 57

103 103

Spring Plunger

113397

104 104

Locknut

105 105

103671

GD0 074 000

Spring

Medium (<150 psi)

113523

High (> (>150 psi psi))

113400

Manual Vented Cover

9 5 0 3 0 1 5

106 106

Diaphragm Bushing

107 107

Cover Nut

108 108


CD0 077 000 113398 CD0 078 000

Pneumatic Pneumatic Vented Cov er



101 101

Vented Cover

108 108

Diaphragm, Buna N

CD0 078 000

110 110

Diaphragm Bushing

CD0 077 P00

111 111

Cover Nut

CD0 075 P00

103671


Vented Cover

112 112

Piston

103671 CD0 073 P10

113 113


114 114

Diaphragm Bushing

115 115


116 116

Cover Nut

117 117

N70239 CD0 077 P10 N70240 CD0 075 P10

Piston Seal

Quad Ring CD0 133 000 O-ring

N70236 PD100- 424

Piston Vented Cover


Universal II PD Pump Vented Vented Cover Model 180, 184, 214, 220, 224 Universal II Part Part Descripti Descripti on

It em #

Par t #


Vented Cover

102 102


Manual Vented Cover

103672 GD0 072 072 100 100

103 103

Spring Plunger

GD0 073 000

104 104

Locknut

GD0 074 000

105 105

9 5 0 3 0 1 5

P a r t s L i s t s

Spring

Medium (<150 psi) High (> (>150 psi psi))

113400 113524

106 106

Diaphragm Bushing

GD0 077 000

107 107

Cover Nut

GD0 075 000

108 108


GD0 078 000

101 101

Vented Cover

112 112

Piston

Piston Vented Cover

113 113


114 114

Diaphragm Bushing

115 115


116 116

Cover Nut

103672 GD0 073 P10 N70261 GD0 077 P10 N70261 GD0 075 P10




Universal II PD Pump Vented Vented Cover Model 180, 184, 214, 220, 224 Universal II Part Part Descripti Descripti on

It em #

Par t #


Vented Cover

102 102


103 103

Spring Plunger

GD0 073 000

104 104

Locknut

GD0 074 000

105 105

Manual Vented Cover

9 5 0 3 0 1 5

103672 GD0 072 072 100 100

Spring

Medium (<150 psi) High (> (>150 psi psi))

113400 113524

106 106

Diaphragm Bushing

GD0 077 000

107 107

Cover Nut

GD0 075 000

108 108


GD0 078 000

101 101

Vented Cover

112 112

Piston


Piston Vented Cover

113 113


114 114

Diaphragm Bushing

115 115


116 116

Cover Nut

117 117

Piston Seal

103672 GD0 073 P10 N70261 GD0 077 P10 N70261 GD0 075 P10 Quad Ring GD0 133 000 O-ring

N70258 PD100- 425

Piston Vented Cover

P a r t s L i s t s

P a g e 9 5

P a g e 9 6

Tru-Fit™ Universal II PD Pump

P a r t s L i s t s

9 5 0 3 0 1 5

W a u k e s

P a g e 9 6

P a r t s L i s t s


9 5 0 3 0 1 5




It e m # 3 4A 7 33D 33E

9 5 0 3 0 1 5



44A

Item # 3 4A 7

Par t De sc r i p t i o n

Universal II Pump Size 006, 014, 015

018

030, 034

040

Gear Cas e, CI

118986

118986

121687

121687

Gear Cas e Cover, Adapter

118982

118982

118678

118678

Drive Shaft

119182

118183

119184

119185

30-93

30-93 30-237

30-237

30-690

30-690 30-691

30-691

43-246

43-246 43-30

43-30

1/4-20 x 1" HHCS 5/16-18 x 1-1/8" HHCS 5/16" x 3/4" lg. SHSB 3/8" x 3/4" lg. SHSB Flat W as her, 5/16" Flat W as her, 3/8"

Part Part Descript ion Gear Cas e, CI Gear Case Cover, Adapter Drive Shaft

Universal II Pump Size 045

060, 064

130, 134

180, 184

118987

118987

118987

118988

(Ser (Seria iall # Req Req''d)

(Seri Serial al # Req Req''d)

(Ser (Seria iall # Re Req'd) d)

(Se (Serial rial # Req Req''d)

119186

119187

119188

119189

220, 224 118988 (Ser (Seria iall # Req Req''d)

119190

210, 214 119009 (Ser (Seria iall # Req Req''d)

119191

320, 324 119009 (Seri Serial al # Req Req''d)

119192


It e m # 3 4A 7 33D 33E

9 5 0 3 0 1 5



44A

Item # 3 4A 7 33D 33E 44A

Par t De sc r i p t i o n

Universal II Pump Size 006, 014, 015

018

030, 034

040

Gear Cas e, CI

118986

118986

121687

121687

Gear Cas e Cover, Adapter

118982

118982

118678

118678

Drive Shaft

119182

118183

119184

119185

30-93

30-93 30-237

30-237

30-690

30-690 30-691

30-691

43-246

43-246 43-30

43-30

1/4-20 x 1" HHCS 5/16-18 x 1-1/8" HHCS 5/16" x 3/4" lg. SHSB 3/8" x 3/4" lg. SHSB Flat W as her, 5/16" Flat W as her, 3/8"

Universal II Pump Size


045

Gear Cas e, CI Gear Case Cover, Adapter

060, 064

130, 134

180, 184

220, 224

118987

118987

118987

118988

(Ser (Seria iall # Req Req''d)

(Seri Serial al # Req Req''d)

(Ser (Seria iall # Re Req'd) d)

(Se (Serial rial # Req Req''d)

119186

119187

119188

119189

119190

30-50

30-50

30-50

30-50

30-50

30-692

30-692

30-692

30-692

30-692

Drive Shaft 3/8-16 x 1-1/2" HHCS

210, 214

118988 (Ser (Seria iall # Req Req''d)

119009 (Ser (Seria iall # Req Req''d)

1/2-13 x 1-1/2" HHCS 1/2" x 1" lg. SHSB 5/8" x 1" lg. SHSB Flat W as her, 1/2"

43-1

43-31

43-31

43-31

43-31

320, 324 119009 (Seri Serial al # Req Req''d)

119191

119192

30-103

30-103

30-693

30-693

43-31

43-31 PD100- 434b

P a g e 9 7

P a g e 9 8

Bearing Retainer/Seal New Part Numbers

UII Mo d e l Nu m b e r

De s c r i p t i o n

Part # before Part # after 7/12/04 (OLD) 7/12/04 (NEW)

006, 014, 015, 018, 024 Grease Seal, Bearing Retainer Bearing Retainer, Front

101716 101810

121679 120332

Grease Seal, Bearing Retainer Bearing Retainer, Front

101717 101811

121680 120333

Bearing Re Retainer, Fr Front ST STD Bearing Retainer, Front SS

060080000 101812

123531 121828

Grea rease Se Seal, Be Bearin ring Re Retaine iner Bearing Re Retainer, Fr Front ST STD Bearing Retainer, Front SS

STD030002 220080000 101813

121681 123532 121829

Grea rease Se Seal, Be Bearin ring Re Retaine iner Bear in ing Retainer , Fr on ont STD Bearing Retainer, Front SS

STD030002 0H1080000 118365

121681 123533 123533

P a r t s L i s t s

P a r t s L i s t s

030, 034, 040

045, 060, 064, 130, 134

9 5 0 3 0 1 5

180, 184, 220, 224

210, 213, 214, 320, 323, 324

PD100PD100- 440

W a u k e s

P a g e 9 8

Bearing Retainer/Seal New Part Numbers

UII Mo d e l Nu m b e r

Part # before Part # after 7/12/04 (OLD) 7/12/04 (NEW)

De s c r i p t i o n

006, 014, 015, 018, 024 Grease Seal, Bearing Retainer Bearing Retainer, Front

101716 101810

121679 120332

Grease Seal, Bearing Retainer Bearing Retainer, Front

101717 101811

121680 120333

Bearing Re Retainer, Fr Front ST STD Bearing Retainer, Front SS

060080000 101812

123531 121828

Grea rease Se Seal, Be Bearin ring Re Retaine iner Bearing Re Retainer, Fr Front ST STD Bearing Retainer, Front SS

STD030002 220080000 101813

121681 123532 121829

Grea rease Se Seal, Be Bearin ring Re Retaine iner Bear in ing Retainer , Fr on ont STD Bearing Retainer, Front SS

STD030002 0H1080000 118365

121681 123533 123533

P a r t s L i s t s

030, 034, 040

045, 060, 064, 130, 134

9 5 0 3 0 1 5

180, 184, 220, 224

210, 213, 214, 320, 323, 324

PD100PD100- 440



Troubleshooting

Troubleshooting PROBLEM No flow, pump rotors are not turning.

No flow, pump rotors are turning.

POSSIBLE CAUSE

SUGGESTED ACTION

Drive motor not running.

Check resets, fuses, circuit breakers.

Keys sheared or missing.

Replace.

Drive belts, power transmission components slipping or broken.

Replace or adjust.

Pump shaft, sheared.

keys,

Inspect: and replace parts as necessary. necessary.

Rotors turn direction.

in

or

the

gears wrong

Relief valve not properly adjusted, or held open by foreign material. No flow, pump not priming.

l

l

di i l

li

Check motor hookup to reverse motor rotation. Adjust or clear valve.

l



Troubleshooting

Troubleshooting PROBLEM No flow, pump rotors are not turning.

No flow, pump rotors are turning.

No flow, pump not priming.

POSSIBLE CAUSE

SUGGESTED ACTION

Drive motor not running.

Check resets, fuses, circuit breakers.

Keys sheared or missing.

Replace.

Drive belts, power transmission components slipping or broken.

Replace or adjust.

Pump shaft, sheared.

keys,

Inspect: and replace parts as necessary. necessary.

Rotors turn direction.

in

or

the

gears wrong

Check motor hookup to reverse motor rotation.

Relief valve not properly adjusted, or held open by foreign material.

Adjust or clear valve.

Valve closed in inlet line.

Open valve.

Inlet line clogged or restricted.

Clear line, clean filters, etc.

Air leaks due to bad gaskets or pipe connections.

Replace gaskets; check lines for leakage (can be done by air, by pressure or by filling with liquid and pressurizing with air).

Pump speed too slow.

Increase pump speed.

Liquid drains or siphons from system during off periods.

Use foot valve or check valves. Filling inlet lines with material before startup may solve startup priming problems due to no material in system.

"Air" lock caused by fluids Install and use a manual or automatic air which "gas off", or vaporize, or bleed from pump or lines near pump. allow gas to come out of solution during off periods.


Extra clearance rotors, worn pump.

Increase pump speed, use foot valve to improve priming.

Net inlet pressure available too low.

Check Net Inlet Pressure Available & Net Inlet Pressure Required. Change inlet system as needed.

On "Vacuum'' inlet system: On initial start-up, atmospheric "blow back'' prevents pump from developing enough differential pressure to start flow.

Install check valve in discharge line.

95-03015

Page 99

Troubleshooting PROBLEM Insufficient flow.

Fluid vaporization (“starved'' pump inlet).

Waukesha Cherry-Burrell POSSIBLE CAUSE

SUGGESTED ACTION

Speed too low to obtain desired flow.

Check flow-speed curve (available from WCB customer service) and adjust as necessary.

Air leak due to bad seals, gadgets or pipe connections.

Replace seals, check inlet fittings.

Strainers, foot valves, fittings or lines clogged.

inlet

Clear lines. If problem continues, inlet system may require changing.

Inlet line size too small, inlet line too long. Too many fittings or valves. Foot valve, strainers too small.

Increase inlet line size. Reduce length, minimize direction and size changes, reduce number of fittings.

NIPA NIPA - Net Inlet Pressure Available Available at Pump is too low.

Raise liquid level in source tank to increase Net Inlet Pr essure (NIPA). (NIPA). Increase Net Inlet Pressure Available at Pump by raising or pressurizing source tank. Select larger pump size with (''starved'' pump inlet) lower Net Inlet Pressure Required.

Fluid viscosity expected.

greater

than

Reduce pump speed and accept lower flow, or change system to reduce line losses. Increase temperature of product to reduce viscosity.

Insufficient flow. Flow being bypassed somewhere.

Insufficient flow. High slip.

Page 100

Fluid temperature higher than expected (vapor pressure higher).

Reduce temperature, reduce speed and accept lower flow or change system to increase Net Inlet Pr essure Available. Available.

Flow diverted in branch line, open valve, etc.

Check system and controls

Relief valve not adjusted or jammed.

Clear or adjust valve.

Hot (HC) or extra clearance rotors on '"cold'' fluid, and/or low viscosity fluid.

Replace with standard clearance rotors.

Worn pump.

Increase pump speed (within limits). Replace rotors, have pump remanufactured.

High pressure.

Reduce pr pressure by by ad adjusting sy system settings or hardware.

95-03015


Waukesha Cherry-Burrell PROBLEM Noisy operation caused by fluid.

Noisy operation caused by mechanical problems.

Troubleshooting

POSSIBLE CAUSE

SUGGESTED ACTION

Cavitation due to high fluid viscosity. High vapor pressure fluid. High temperature.

Slow down pump, reduce temperature, change system setup.

Cavitation due to Net Inlet Pressure Available less than Net Inlet Pressure Required Net Inlet Pressure Required.

Increase Required Pressure service if

Air or gas in fluid caused by leaks in the piping.

Check system and fix any leaks.

Air or gas in fluid caused by dissolved gas or naturally aerated products.

Minimize discharge pressure (also see Cavitation).

Rotor to body contact due to improper assembly of pump.

Check clearances and adjust shimming.

Rotor to body contact caused by distortion of pump due to improper piping installation.

Change piping installation to eliminate piping stress and distortion on body.

Pressures required higher than the pump is rat ed for.

Reduce discharge pressure required.

Rotor to body contact caused by worn bearings.

Rebuild with new bearings and lubricate regularly.

Rotor to Rotor Contact caused by loose or not timed correctly gears.

This has caused severe damage to components - rebuild with new parts.

Rotor to Rotor Contact caused by sheared keys.


Rotor to Rotor Contact caused by worn gear splines.


NIPA - Net Inlet Pressure or reduce NIPR - Net Inlet Required. WCB customer necessary. necessary.

Drive noise caused by gear Repair or replace drive parts. Check trains, chains, couplings, bearings for damage and replace as bearings. necessary.


95-03015

Page 101

Troubleshooting PROBLEM Pump requires excessive power (over heats, stalls, high current draw, breakers trip).

Waukesha Cherry-Burrell POSSIBLE CAUSE

SUGGESTED ACTION

Higher than expected viscosity losses.

If within pump rating, increase drive size.

Higher than expected pressures.

Reduce pump speed. Increase line sizes.

Fluid is colder with a higher viscosity than expected.

Heat fluid, insulate lines or heat trace lines. Increase line sizes.

Fluid sets in line and pump during shutdown.

Insulate lines or heat trace lines. Install a “soft start” drive. Install a recirculating bypass system. Flush system with a nonsetting fluid.

Fluid builds surfaces. Short pump service life.

up

on

pump

Replace the pump with more running clearances.

Pumping abrasives

Larger pumps at slower speeds.

Speeds and pressures higher than rated.

Reduce speeds and pressures by making changes in the system. Replace pump with a large model with higher pressure ratings.

Page 102

Worn bearings and gears due to lack of lubrication.

Check and replace bearing and gears as necessary. Adjust lubrication schedule to decrease time between lubrication.

Misalignment of drive and piping. (Excessive over hung load or misaligned couplings).

Check alignment of piping and drive. Adjust as necessary. necessary.

95-03015




ATEX Certification

95-03015

Page 103

ATEX Certification


ATEX Supplement to Universal II Operational Manuals 1.

ATEX declara declaration tion of of conformity conformity must be be included included with operatio operational nal manual. manual.

2.

Sight glass glass in gear gear case case is not approve approved; d; black black plugs must be installe installed d on all drain/le drain/level vel ports. ports.

3.

Only Waukesha Waukesha Cherry-Burrell Cherry-Burrell spare spare parts parts are allowed allowed to be installe installed d into the the pump. Use Use of non-WCB non-WCB parts will void ATEX approval.

Page 104

95-03015


NOTES

611 Sugar Creek Road • Delavan, WI 53115 USA Tel: (800) 252-5200 or (262) 728-1900 • Fax: (800) 252-5012 252-5012 or (262) (262) 728-4904 E-mail: [email protected] • Web site: www.spxprocessequipment.com Issued: March 2004 2004 • Revised: February 2007 95-03015

Waukesha Universal II Positive Displacement Pumps Manual

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