VM-1000-1300 VMC-1100-1300_V2012-01

Buffalo Machinery Co., Ltd. No. 56, Lane 318, Der Sheng Rd., Ta Ya, Taichung, Taiwan, R.O.C. Tel: 886-4-2560 3759 Fax: 886-4-2560 3769 e-mail: [email protected] www.buffalo.com.tw www.buffalo.com.tw

Copyright©2012 Buffalo Machinery Co., Ltd. All rights reserved.

Whatever your machining requirement, MICROCUT - the Challenger Box way Machining Center models VM-1000, VMC-1100 and VMC-1300, can provide optimum machining capacity in the medium size machine center and meet your needs. Travels range from 1000X600X570 mm(XYZ) for VM model to 1300X710X710 for VMC-1300. The Y axis is longer than any other similar model of competitive brand. The capacities of Microcut VM/VMC model are as various as the machine capacity, with various configuration available such as 40 or 50-taper, 50-taper, high-speed, general mold making or other machining application. Fig. 1.shows VMC-1300 with Fanuc 0i controller. controller. The high rigidity and stability of its structure can maximum the productivity and profit. This sales sales manual introduces machine features and detail constructions. All technical drawings such as layout drawings, spindle power and torque chart are included as well.

Fig. 1 model VMC-1300with Fanuc 0iMD controller (Door open)

Version: 2012-01 Date: Nov. 2012

Page 1 of 71

VM-1000/VM-1300/VMC-1100/1300

Whatever your machining requirement, MICROCUT - the Challenger Box way Machining Center models VM-1000, VMC-1100 and VMC-1300, can provide optimum machining capacity in the medium size machine center and meet your needs. Travels range from 1000X600X570 mm(XYZ) for VM model to 1300X710X710 for VMC-1300. The Y axis is longer than any other similar model of competitive brand. The capacities of Microcut VM/VMC model are as various as the machine capacity, with various configuration available such as 40 or 50-taper, 50-taper, high-speed, general mold making or other machining application. Fig. 1.shows VMC-1300 with Fanuc 0i controller. controller. The high rigidity and stability of its structure can maximum the productivity and profit. This sales sales manual introduces machine features and detail constructions. All technical drawings such as layout drawings, spindle power and torque chart are included as well.

Fig. 1 model VMC-1300with Fanuc 0iMD controller (Door open)


Page 1 of 71

VM-1000/VM-1300/VMC-1100/1300

INDEX 1. MACHINE IMAGE ....................................................................................................... 4 2. MAIN FEATURES FEATURES ......................... ............ .......................... .......................... .......................... .......................... ........................... .......................... .............. 5 3. MAIN SPECIFICATIONS ............................................................................................. 6 4. DIMENSIONAL DRAWINGS ..................................................................................... 11 4.1 Layout Drawing ................................................................................................ 11 4.2 Foundation Drawing ......................................................................................... 14 4.3 Interference Drawings ...................................................................................... 19 5. SPINDLE MOTOR TORQUE CHART.......................... ............ ........................... .......................... ......................... .................... ........ 21 5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor ................................ ....................... ......... 21 5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option) ................ ............. ... 22 5.3 ISO40 spindle - Fagor 11/15kw 11/15kw 10000rpm spindle motor .......................... ............. .................... ....... 22 5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option) ................... ......... .......... 23 5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor ............................ ..................... ....... 23 5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor m otor (option) ............... ............ ... 24 5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor ........................ ............. ........... 24 5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option) ........... 25 5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option) .................. ............. ..... 25 5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option) ............... ............ ... 26 5.11 5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option) ........... 26 6. TOOLING SYSTEM ................................................................................................... 27 6.1 MAS BT-40+MASP40T......................... ............ .......................... ........................... .......................... ......................... ..................... ........ 27 6.2 V-Flange V-Flange CAT-40+ CAT-40+V-F V-Flange lange CAT-40-A CAT-40-A .............................. ................. .......................... .......................... .................. ..... 28 6.3 DIN69871 (#40)+DIN 69872-B (#40) .......................... ............. .......................... ........................... ......................... ........... 28 6.4 MAS BT-40+JIS-B6339 BT-40+JIS-B6339 (#40) (CTS) ............................. ............... ........................... .......................... ...................... ......... 29 6.5 V-Flange V-Flange CAT-40+ CAT-40+V-F V-Flange lange CAT-40-A CAT-40-A (CTS) ................................... ...................... .......................... ................ ... 29 6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS) .......................... ............. .......................... .......................... ............... 30 6.7 MAS BT-50+MAS P50T ........................... ............. ........................... .......................... ......................... .......................... ................... ..... 30 6.8 V-Flange V-Flange CAT-50+ CAT-50+V-F V-Flange lange CAT-50 CAT-50 ......................... ............ .......................... .......................... .......................... ............... 31 6.9 DIN-69871(#50)+DIN-69872-B (#50) ............................................................... 31 6.10 MAS BT-50+MAS BT-50+MAS P50T (CTS) ........................... .............. .......................... .......................... .......................... .................. ..... 32 6.11 6.11 V-Flange V-Flange CAT-50 CAT-50+V-F +V-Flange lange CAT-50-A CAT-50-A (CTS) .................... ....... .......................... .......................... ................ ... 32 6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS) ..................... .......................... ............. ................ ... 33 7. MACHINE CONSTRUCTION .................................................................................... 34 7.1 High spindle speed 10000rpm as standard features (ISO40) ........................... ............. .............. 35 7.2 70mm spindle bearing diameter design ensures rigidity (ISO40) (I SO40) ..................... ................ ..... 35 7.3 High precision angular contact bearings for high accurate cutting ................ ... ................ ... 35 7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option) 35 7.5 Large AC servo motor provides extremely high torque, power and axis force .. 36 7.6 Rigid tapping..................................................................................................... 36 7.7 Meehanite cast iron construction base ....................... ........................... ............. ......................... ........... 36 7.8 All hardened and ground guideways and the opposite bearing surface with Turcite B ................................................................................................................. 37 7.9 C3 double nuts high class precision ballscrews..................... ballscrews........ .......................... .......................... ............... 37 7.10 ISO40 Arm type ATC .......................... ............. .......................... ........................... .......................... ......................... ..................... ........ 37 7.11 7.11 ISO50 Arm type ATC ATC ......................... ............ .......................... .......................... .......................... .......................... ....................... .......... 38 Version: 2012-01 Date: Nov. 2012

Page 2 of 71

VM-1000/VM-1300/VMC-1100/1300

7.12 Easy tools loading station for ATC .................................................................. 38 7.13 Well protected guarding system ..................................................................... 38 7.14 Large Safety protection window ..................................................................... 39 7.15 Extremely large opening capacity for side window ......................................... 39 7.16 Automatic lubrication timing control ................................................................ 39 7.17 Coolant system with checked valve ................................................................ 40 7.18 Safety Low voltage circuit control system ....................................................... 40 7.19 CE declaration of conformity for EU countries ................................................ 41 8. COMPARISION LIST ................................................................................................. 42 9. CUTTING DATA......................................................................................................... 42 10. GEOMETRY TEST .................................................................................................. 43 11. STANDARD ACCESSORIES ................................................................................... 51 12. OPTIONAL ACCESSORIES .................................................................................... 52 12.1 4th axis preparation & 4th & 5th axis ................................................................. 53 12.2 Coolant Through spindle device ..................................................................... 53 - with high pressure 20 bar pump ........................................................................... 53 - with high pressure 70 bar pump ........................................................................... 53 - with 20 bar pressure, built in type ......................................................................... 53 12.3 Chip conveyor & bucket .................................................................................. 54 12.4 Oil cooler unit ................................................................................................. 54 12.5 Heat exchanger .............................................................................................. 54 12.6 Air Conditioner ................................................................................................ 54 12.7 EMC ............................................................................................................... 55 12.8 Safety module ................................................................................................ 55 12.9 Coolant gun .................................................................................................... 55 12.10 Wash down system....................................................................................... 55 12.11 Tool setting probe Renishaw TS27R ............................................................. 55 12.12 Non-contact tool setting probe Renishaw NC4 ............................................. 56 12.13 Work piece probe Renishaw OMP-60 .......................................................... 56 12.14 Oil Skimmer .................................................................................................. 56 12.15 Fanuc Options .............................................................................................. 57 12.16 Fagor Options ............................................................................................... 57 12.17 ISO50 Spindle with Geared head, oil cooler for Headstock, 24 tools ATC .... 57 12.18 ISO50 Spindle with Geared head, oil cooler for Headstock, 32 tools ATC .... 57 13. CONTROLLER FUNCTION LIST ............................................................................ 58 13.1 Fagor 8055i POWER ...................................................................................... 58 13.2 Fanuc 0iMD .................................................................................................... 60 13.3 Heidenhain iTNC530 HSCI ............................................................................. 65


Page 3 of 71

VM-1000/VM-1300/VMC-1100/1300

1. MACHINE IMAGE

Fig. 2 shows model VMC-1300 with Fanuc 0iMD controller and Fig. 3 shows model VM-1000 with Heidenhain iTNC530 controller. Wide selection of the controllers is for your choice. Bright machining area design is introduced in all MICROCUT – the Challenger’s machining centers, providing an easy access to working area.

Fig. 2 model VMC-1300 with Fanuc 0i controller.

Fig. 3 model VM-1000 with Heidenhain iTNC530 controller Version: 2012-01 Date: Nov. 2012

Page 4 of 71

VM-1000/VM-1300/VMC-1100/1300

2. MAIN FEATURES

-

High spindle speed 10000rpm as standard features (ISO40)

-

70mm spindle bearing diameter design ensures rigidity (ISO40)

-

High torque 6000rpm ISO50 spindle with 2 steps gear box (option)

-

Spindle construction is designed under high precision angular contact bearings offers high removable rate.

-

Large AC servo motor provides extremely high torque, power and axis force.

-

Rigid tapping

-

Meehanite cast iron construction base. Rigid box slide ways allows heavy duty cutting

-

C3 double nuts high class precision ballscrews

-

Large diameter and double pretension nuts ballscrew

-

All slide ways are hardened & precision ground, the opposite side is plated with Turcite B for low friction and high grade of tolerance. Fast 24M/min rapid traverse

-

ISO40 24 tools ATC on VM-1000 & VMC-1100,

-

ISO40 32 tools ATC on VM-1300 & VMC-1300

-

24 tools or 32 tools ISO 50 ( opt ) for VMC-1100/1300

-

Easy tools loading station

-

Well protected guarding system.

-

Extremely large opening capacity for side window;

-

A large coolant tank isolated from the machine bed to prevent heat transfer & easy cleaning

-

Low 24Vac voltage circuit control system

-

CE declaration of conformity for EU countries


Page 5 of 71

VM-1000/VM-1300/VMC-1100/1300

3. MAIN SPECIFICATIONS

Table 1. Main specifications of VM-1000/VM-1300

Description

Unit

VM-1000

VM-1300

Table size

mm

1200x500/1300x600

1500x660

Distance between table & floor

mm

850

Table loading capacity

kg

880 800

TABLE

1000 5T slots,16mm

Table configuration

mm

T slot pitch

mm

16x86x5 / 18x100x5

18x135x5

X axis

mm

1000

1300

Y axis

mm

500/600

660

Z axis

mm

570/600

650

TRAVEL

SPINDLE

Taper

ISO

No.40

Spindle bearing inside diameter

mm

Spindle speed

rpm

70 10000

Spindle driven system

mm

Belt driven

Spindle nose to table

mm

130-700 / 100-700

110-750

AXES TRANSMISSION

X/Y/Z ballscrew

mm

D40 x P12 x C3

Transmission

mm

X/Y/Z rapid feed

M/min

Direct 24

X/Y/Z feed rate

M/min

10

GUIDE WAYS

X- width x thick x guide distance

80x35x406 / 80x35x500

80x35x460

Y- width x thick x guide distance

135x35x700

225 x 40 x 850

Z- width x thick x guide distance

80 x 35 x 300

100 x 40 x 480

Oil

Oil

Ballscrew Lubrication X/Y/Z MOTOR

Spindle

KW

X/Y axis

Nm


Page 6 of 71

11/15 (Siemens); 11/15.5 (Fagor); 11/15 (Fanuc); 10/14 (Heidenhain) 16 (Siemens); 16.5 (Fagor); 20 (Fanuc); 18.1 (Heidenhain) VM-1000/VM-1300/VMC-1100/1300

Z axis

11 (Siemens); 27.3 (Fagor); 20 (Fanuc) 9.9 (Heidenhain)

Nm

ATC

24

Pocket

32 BT#40 / CAT#40 / DIN69871

Tool taper ATC time (T-T) Max. tool weight

sec.

4

kg

7

Max. tool diameter (full load)

mm

Φ76

Φ76

Max. tool diameter (every next tool)

mm

Φ150

Φ127

Max. tool length

mm

300

300

ACCURACY

Positioning accuracy

mm

±0.005 / 300

Repeatability

mm

±0.005

MISCELLANEOUS

5000 / 5500 Weight kg Dimension - L x W x H M 3.3 x 2.9 x 2.8 (without chip conveyor) Dimension - L x W x H M 4.2 x 2.9 x 2.8 (with chip conveyor) Max. power consumption KVA 35 Specifications are subject to change without notice.


Page 7 of 71

7500 3.5 x 3.5 x 3.6 4.6 x 3.5 x 3.6 35

VM-1000/VM-1300/VMC-1100/1300

Table 2. Main specifications of VMC-1100/VMC-1300

Description

Unit

VMC-1100

VMC-1300

Table size

mm

1300 x 660

1500 x 660

Distance between table & floor Table loading capacity

mm kg

880 1200

880 1200

T-slot configuration

mm

18 x 110 x 5

18 x 135 x 5

X axis Y axis

mm mm

1100 710

1300 710

Z axis

mm

710

710

TABLE

TRAVEL

SPINDLE

Taper Spindle bearing inside dia.

ISO mm

40 / 50 70

Spindle speed Spindle nose to table

rpm mm

10000 / 6000 149-859

Spindle throat

mm

710

AXES TRANSMISSION

X/Y/Z ballscrew

mm

D40xP12xC3

D40xP12xC3

Transmission

mm

Direct

Direct

X/Y/Z thrust

kgf

480/480/480

480/480/480

XYZ rapid feed

m/min

24

24

XYZ feed rate

m/min

10

10

X- Width x Thick x guide distance

mm

90 x 40 x 480

90 x 40 x 480

Y- Width x Thick x guide distance

mm

230 x 40 x 870

230 x 40 x 870

Z- Width x Thick x guide distance

mm

90 x 40 x 480

90 x 40 x 480

Ballscrew Lubrication X/Y/Z

mm

oil

oil

GUIDE WAYS

MOTOR

Spindle- ISO40

KW

- ISO50

KW

X/Y axis


Nm

Page 8 of 71

11/15 (Siemens); 11/15.5 (Fagor); 11/15 (Fanuc); 10/14 (Heidenhain) 15/20 (Siemens); 17/25 (Fagor); 15/18.5 (Fanuc); 15/25 (Heidenhain) 18 (Siemens); 16.5 (Fagor); 20 (Fanuc); 18.1 (Heidenhain)

VM-1000/VM-1300/VMC-1100/1300

Z axis

18 (Siemens); 27.3 (Fagor); 20 - ISO40 / 36 - ISO50 (Fanuc) 16.3 (Heidenhain)

Nm

ATC (ISO40)

Pocket

24

Tool taper

32

BT/CAT/-#40; DIN69871

ATC time (T-T) Pocket pitch

sec. mm

2 80.8

1.94 80.8

Max. tool weight Max. tool diameter (full tool)

kg mm

8

7

Φ78

Φ76

Max. tool diameter (every next tool) Max. tool length

mm mm

Φ120

Φ150

300

350

24

32

ATC (ISO50)

Pocket Tool taper Max. tool diameter (full tool)

BT / CAT / DIN mm

110

125

Max. tool diameter (every next tool) Max. tool weight

mm kg

220 15

250 15

Max. tool length

mm

350

300

mm mm

+- 0.005/300 0.005

+- 0.005/300 0.005

ACCURACY

Positioning accuracy Repeatability

COOLANT PUMP FOR NOZZLE AROUND SPINDLE

Pump motor

W

900

900

kg/cm2

4.5

4.5

L/min

100

100

W

900

900

kg/cm2

4.5

4.5

L/min

100

100

W

25

25

Pump flow rate

L/min.

0.13

0.13

Pump pressure

kgf/cm2

15

15

liter

2.5

2.5

Max. Coolant pressure Max. coolant flow

COOLANT PUMP FOR WASH DOWN (OPTION)

Pump motor Max. Coolant pressure Max. coolant flow LUBRICATION PUMP

Pump motor

Tank capacity Lub. Period Distributor type

0-12min. (working); 5 sec. - 180 min. (break) pressure release pressure release

Oil type Version: 2012-01 Date: Nov. 2012

#68 Page 9 of 71

#68 VM-1000/VM-1300/VMC-1100/1300

PNEUMATIC

Air pressure Air consumption

bar

6.5

6.5

L/min.

400

400

3.4x2.3x3.0

3.4x2.3x3.0

4.3x2.3x3.0

4.3x2.3x3.0

7300

7800

35

35

MISCELLANEOUS

Dimension- LxWxH (without chip conveyor)

M

Dimension- LxWxH (with chip conveyor)

M

Weight

kg

Max. power consumption KVA Specifications are subject to change without notice.


Page 10 of 71

VM-1000/VM-1300/VMC-1100/1300

4. DIMENSIONAL DRAWINGS

In this chapter, information for machine dimensional drawings is given as below:

4.1 Layout Drawing

4.1.1 VM-1000 with chip conveyor (option)

1000

Fig. 4 VM-1000 layout drawing with chip conveyor (option)


Page 11 of 71

VM-1000/VM-1300/VMC-1100/1300

4.1.2 VM-1300 with chip conveyor (option)

1300

Fig. 5 VM-1300 layout drawing with chip conveyor (option)


Page 12 of 71

VM-1000/VM-1300/VMC-1100/1300

4.1.3 VMC-1100 layout drawing

Fig. 6 VMC-1100 layout drawing. (chip conveyor is option)

4.1.4 VMC-1300 layout drawing

Fig. 7 VMC-1300 layout drawing(chip conveyor is option)


Page 13 of 71

VM-1000/VM-1300/VMC-1100/1300

4.2 Foundation Drawing

4.2.1 VM-1000/Y-500 with chip conveyor (option)

Fig. 8 VM-1000/ Y-500 with Chip conveyor (opt.) foundation dim ensional drawing

4.2.2 VM-1000/Y-600 with chip conveyor (option)

Fig. 9 VM-1000/ Y-600 with Chip conveyor (option) foundation dimensional drawing


Page 14 of 71

VM-1000/VM-1300/VMC-1100/1300

4.2.3 VM-1300 with CTS (option) & chip conveyor (option)

Fig. 10 VM-1300 with CTS (option), chip conveyor (option) foundation dimensional drawing


Page 15 of 71

VM-1000/VM-1300/VMC-1100/1300

4.2.4 Foundation drawing – VMC-1100

Fig. 11 VMC-1100 Foundation drawing-1

Fig. 12 VMC-1100 foundation drawing-2 (recommended) Version: 2012-01 Date: Nov. 2012

Page 16 of 71

VM-1000/VM-1300/VMC-1100/1300

4.2.5 Foundation drawing – VMC-1300

Fig. 13 VMC-1300 Foundation drawing-1


Page 17 of 71

VM-1000/VM-1300/VMC-1100/1300

Fig. 14 VMC-1300 Foundationdrawing-2 (recommended)


Page 18 of 71

VM-1000/VM-1300/VMC-1100/1300

4.3 Interferenc e Drawi ng s

4.3.1 VM-1000/Y-500 with ISO40 taper and 24 tools ATC

Fig. 15 VM-1000/ Y-500 travel with ISO40 24 tools ATC

4.3.2 VM-1300 with ISO40 taper and 32 tools ATC

Fig. 16 VM-1300 with ISO40 32 tools ATC


Page 19 of 71

VM-1000/VM-1300/VMC-1100/1300

4.3.3 VMC-1300 with ISO40 taper and 32 tools ATC

Fig. 17 VMC-1300 with ISO40 32 tools ATC

4.3.4 VMC-1100/1300 with ISO50 taper and 32 tools ATC

(此圖要換) Fig. 18 VMC-1100/1300 with ISO50 32 tools ATC Version: 2012-01 Date: Nov. 2012

Page 20 of 71

VM-1000/VM-1300/VMC-1100/1300

5. SPINDLE MOTOR TORQUE CHART

Various controllers are available – FANUC, FAGOR , SIEMENS or HEIDENHAIN. Below are standard spindle power and torque charts for various controllers. 5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor 5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option) 5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor 5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option) 5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor 5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor (option) 5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor 5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option) 5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option) 5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option) 5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option) 5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor

Fig. 19 Fanuc 11/15kw 10000rpm spindle motor on VMC-1100/ 1300


Page 21 of 71

VM-1000/VM-1300/VMC-1100/1300

5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option)

Fig. 20 Fanuc 15/18kw 10000rpm spindle motor on VMC-1100/1300

5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor

Fig. 21 Fagor 11/15kw 10000rpm spindle motor on VMC-1100/1300 Version: 2012-01 Date: Nov. 2012

Page 22 of 71

VM-1000/VM-1300/VMC-1100/1300

5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option)

Fig. 22 Fagor 15/22kw 10000rpm spindle motor on VMC-1100/1300

5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor

Fig. 23 Siemens 11/15kw 10000rpm spindle motor on VMC1100/1300


Page 23 of 71

VM-1000/VM-1300/VMC-1100/1300

5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor (option)

Fig. 24 Siemens 15/20kw 10000rpm spindle motor on VMC1100/1300

5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor

Fig. 25 Heidenhain 10/15kw 10000rpm spindle motor on VMC1100/1300


Page 24 of 71

VM-1000/VM-1300/VMC-1100/1300

5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option)

Fig. 26 Heidenhain 15/20kw 10000rpm spindle motor on VMC1100/1300

5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option)

Fig. 27 Fanuc 15/18.5kw 6000rpm spindle motor on VMC1100/1300 Version: 2012-01 Date: Nov. 2012

Page 25 of 71

VM-1000/VM-1300/VMC-1100/1300

5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option)

Fig. 28 Siemens 15/20kw 6000rpm spindle motor on VMC-1100/1300

5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option)

Fig. 29 Heidenhain 15/20kw 6000rpm spindle motor on VMC-1100/1300 Version: 2012-01 Date: Nov. 2012

Page 26 of 71

VM-1000/VM-1300/VMC-1100/1300

6. TOOLING SYSTEM

Wide selection of tooling system is available. Please refer to the drawing as below. 6.1 MAS BT-40+MASP40T 6.2 V-Flange CAT-40+V-Flange CAT-40-A 6.3 DIN69871 (#40)+DIN 69872-B (#40) 6.4 MAS BT-40+JIS-B6339 (#40) (CTS) 6.5 V-Flange CAT-40+V-Flange CAT-40-A (CTS) 6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS) 6.7 MAS BT-50+MAS P50T 6.8 V-Flange CAT-50+V-Flange CAT-50 6.9 DIN-69871(#50)+DIN-69872-B (#50) 6.10 MAS BT-50+MAS P50T (CTS) 6.11 V-Flange CAT-50+V-Flange CAT-50-A (CTS) 6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS)

6.1 MAS BT-40+MASP40T

Fig.30 MAS BT-40+MASP40T Tool holder and pull stud dimension Version: 2012-01 Date: Nov. 2012

Page 27 of 71

VM-1000/VM-1300/VMC-1100/1300

6.2 V-Flange CAT-40+V-Flange CAT-40-A

Fig.31 V-Flange CAT-40+V-Flange CAT-40-A Tool holder and pull stud dimension

6.3 DIN69871 (#40)+DIN 69872-B (#40)

Fig. 32 DIN69871 (#40)+DIN 69872-B (#40) Tool holder and pull stud dimension Version: 2012-01 Date: Nov. 2012

Page 28 of 71

VM-1000/VM-1300/VMC-1100/1300

6.4 MAS BT-40+JIS-B6339 (#40) (CTS)

Fig. 33 MAS BT-40+JIS-B6339 (#40) (CTS) Tool holder and pull stud dimension

6.5 V-Flange CAT-40+V-Flange CAT-40-A (CTS)

Fig. 34 V-Flange CAT-40+V-Flange CAT-40-A (CTS) Tool holder and pull stud dimension Version: 2012-01 Date: Nov. 2012

Page 29 of 71

VM-1000/VM-1300/VMC-1100/1300

6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS)

Fig. 35 DIN-69871 (#40)+DIN69872-A (#40) (CTS) Tool holder and pull stud dimension

6.7 MAS BT-50+MAS P50T

Fig. 36 MAS BT-50+MAS P50T Tool holder and pull stud dimension Version: 2012-01 Date: Nov. 2012

Page 30 of 71

VM-1000/VM-1300/VMC-1100/1300

6.8 V-Flange CAT-50+V-Flange CAT-50

Fig. 37 V-Flange CAT-50+V-Flange CAT-50 Tool holder and pull stud dimension

6.9 DIN-69871(#50)+DIN-69872-B (#50)

Fig. 38 DIN-69871(#50)+DIN-69872-B (#50) Tool holder and pull stud dimension


Page 31 of 71

VM-1000/VM-1300/VMC-1100/1300

6.10 MAS BT-50+MAS P50T (CTS)

Fig. 39 MAS BT-50+MAS P50T (CTS)Tool holder and pull stud dimension

6.11 V-Flange CAT-50+V-Flange CAT-50-A (CTS)

Fig. 40 V-Flange CAT-50+V-Flange CAT-50-A (CTS) Tool holder and pull stud dimension


Page 32 of 71

VM-1000/VM-1300/VMC-1100/1300

6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS)

Fig. 41 DIN-69871 (#50)+DIN 69872-A (#50) (CTS) Tool holder and pull stud dimension


Page 33 of 71

VM-1000/VM-1300/VMC-1100/1300

7. MACHINE CONSTRUCTION

In this chapter, the construction of machine is well introduced. The machine is well designed for easy operation, easy workpiece loading, easy tool loading/unloading, convenient chip clean. This chapter includes following sections.

7.1 High spindle speed 10000rpm as standard features (ISO40) 7.2 70mm spindle bearing diameter design ensures rigidity (ISO40) 7.3 High precision angular contact bearings for high accurate cutting 7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option) 7.5 Large AC servo motor provides extremely high torque, power and axis f orce 7.6 Rigid tapping 7.7 One piece Meehanite cast iron construction base 7.8 All hardened and ground guideways and the opposite bearing surface with Turcite B 7.9 C3 double nuts high class precision ballscrews 7.10 Arm type ATC 7.11 Easy tools loading station for ATC 7.12 Well protected guarding system 7.13 Large Safety protection window 7.14 Extremely large opening capacity for side window 7.15 Automatic lubrication timing control 7.16 Coolant system with check valve 7.17 Safety Low voltage circuit control system 7.18 CE declaration of conformity for EU countries


Page 34 of 71

VM-1000/VM-1300/VMC-1100/1300

7.1 High spindle speed 10000rpm as standard features (ISO40) 7.2 70mm spindle bearing diameter design ensures rigidity (ISO40) 7.3 High precision angular contact bearings for high accurate cutting

Machine is designed for high speed cutting, so machine standard spindle (see Fig. 42) speed is with 10000rpm (ISO40). For high speed cutting, harder material is used for reducing cycle time and tools are designed for high removable rate. This machine offers benefits efficiency than the competition.

Fig. 42 ISO 40 spindle

and

The speed speed for the same size in the market is normally 8000rpm. The spindle is supported by high precision angular contact bearings class P5 with grease lubrication for ensuring spindle durability. The large spindle (spindle bearing diameter 70mm and housing 150mm) enables its heavy cutting ability. Moreover, an air purge inside front part of spindle prevents small chips or coolant from being suck into spindle by high pressure air and damage to bearings.

7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option)

Fig. 43 ISO50 spindle


ISO50 spindle (see Fig. 43) is avaliable. It offers high torque and geared head spindle with 2-step auto. speed changer. Gear ratio is 1:4.4 and 1:1.1. Every gear box is dynamic balanced by testing before assembly. It provides 4.4 times torque for high torque working.

Page 35 of 71

VM-1000/VM-1300/VMC-1100/1300

7.5 Large AC servo motor provides extremely high torque, power and axis force

Fig. 44 Fagor drivers

AC servo motor and drivers (Fig. 44) package are used on axes. AC spindle motor offers full power from 1500rpm to 8000rpm (on Fanuc controller). Comparing to old design with induction motor driven by inverter, it appears only one peak for full power and torque. The advantage of complete CNC package ensures the best stability of CNC quality and quick service from the CNC supplier. Fig. 46 shows Fagor driver system on machine with ISO40 spindle. X/Y/Z axes force: (Heidenhain controller) 9476.9/9476.9/8534.4Nm (Fanuc controller) 6283/11518.8/11518.8Nm (Siemens controller) 8377.3/14136.8/14136.8Nm (Fagor controller) 8639.1/8639.1/14293.8Nm The other important function of servo motor is that the spindle can find very accurate spindle orientation position for rigid tapping. While machine is equipped with rigid tapping, operator can do one shot procedure to threading. This is very important on hard material such as stainless steel. Those machines with rigid tapping function can finish this kind of jobs precisely.

7.6 Rigid tapping

7.7 Meehanite cast iron construction base

Fig. 45 Machine frame construciton


All main components are Meehanite licensed casting (see Fig. 45) with hardness HB180-220. It is heavy ribbed throughout for excellent mechanical and thermal stability. The body has been treated dynamically and stress released. The rigid box ways allows high speed movement. And guide ways are hardened and ground with hardness around HRC52-55. All the Y axis travel longer than table width ensures fully cutting Page 36 of 71

VM-1000/VM-1300/VMC-1100/1300

capacity. 24M/min (X/Y/Z). rapid traverse rapid traverse provides efficient machining by time saving. 7.8 All hardened and ground guideways and the opposite bearing surface with Turcite B

All guide ways (see Fig. 46) and carriage surfaces are coated and hand scraped with Turcite B, allowing fast axis movement under minimized friction. The scraping standard is 1 bearing point contains 1 mm2, 16 points/inch2. Oil groove is also designed with one side open for lubrication on gibs surface. Fig. 46 VMC-1300 base

7.9 C3 double nuts high class precision ballscrews

The hardened and precision ground C3 class ballscrews (see Fig. 47) with double nuts are applied on X/Y/Z axes, offering high axis accuracy and less deforming under axial force. All the ballscrew nuts are preloaded to ensure less tension deforming. Moreover, ballscrews are pre-tensioned shown for thermal compensation. Fig. 47 C3 class ballscrew

7.10 ISO40 Arm type ATC

For ISO 40: 24 tools for VM-1000 Penumatic type ATC as standard and Cam type as option for VM-1000 (see Fig. 48) 24 tools Cam type ATC for VMC-1100 32 tools for VM-1300/VMC-1300 24 tools for VMC-1300 (option)

Fig. 48 24 tools ATC


Page 37 of 71

VM-1000/VM-1300/VMC-1100/1300

7.11 ISO50 Arm type ATC

For ISO 50: Two type of ATC for choice. 24 tools or 32 tools shown as Fig. 49 for VMC-1100 & VMC-1300.

Fig. 49 32 tools ATC

7.12 Easy tools loading station for ATC

Easy tool loading at the back of machine (see Fig. 50) is especially ideal for ISO50 tools heavy for operators. An interlock device is fitted on the device to meet the safety regulation and CE norms.

Fig. 50 easy tool loading for ATC

7.13 Well protected guarding system

Machine guarding (see Fig. 51, it’s VMC-1300 guarding design) is fully enclosure with top full cover. Moreover, the painting is coated with durable color powder. Powder material is computerized mixed up to ensure the identical color on each machine.

Fig. 51 VMC-1300 guarding


Page 38 of 71

VM-1000/VM-1300/VMC-1100/1300

7.14 Large Safety protection window

The large window allows more visibility into the work area. The material is made of Polycabonate ( P.C ) and safety glass shown as Fig. 52 which is confirmed to meet the safety regulation.

Fig. 52 Safety window

7.15 Extremely large opening capacity for side window

Two side windows are designed wider than Y-travel and lower than table height shown on Fig. 53. They are removable by keys (but this will be not allowed by CE) for machining of long work piece or middle machining. This small machine can also provide the machining capacity of long piece machine as well as big machine.

Fig. 53 Large side window

7.16 Automatic lubrication timing control

Fig. 54 Lubrication unit


A pressure-release type lubrication unit is shown as Fig.54. A float switch can detect the volume of oil. If the oil level is lower than the set level, an abnormal signal and a buzzer will alarm automatically. This will prevent further damage to machine and service expense. A check valve ensures the proper lubrication on all critical components. To ensure the oil in the pipe as the machine operates, the check valve is added on the outlet of oiler to prevent oil from returning to the unit when machine stops running. Page 39 of 71

VM-1000/VM-1300/VMC-1100/1300

Besides, the oil will be distributed evenly regardless of the terminal distance (see Fig.55 and Fig.56). Also the pumping time and break time is adjustable by the operator. Fig. 55 Oil distributor -1

Fig. 56 Oil distributor -2

7.17 Coolant system with checked valve

Coolant pump shown as Fig. 57 for spindle nozzle with checked valve and meter valve can prevent coolant from returning to pumps.

Fig. 57 Coolant pump

7.18 Safety Low voltage circuit control system

The electric cabinet is provided with 24Vac low voltage circuit control system. This is according to the CE Norms for safety. Fig. 58 shows the switchboard for Fagor and Fanuc controller.

Fig. 58 Electrical cainet for Fagor and Fanuc


Page 40 of 71

VM-1000/VM-1300/VMC-1100/1300

7.19 CE declaration of conformity for EU countries

Fig. 59 Labels on electric compnents


All Microcut machine are produced according to CE regulations, and shipped with CE Declaration of Conformity for EU countries. Inside the electrical cabinet (see Fig. 59), all the components and wires are with parts number & wire number label, as well as the number stuck on corresponding position. The technicians could do the maintenance according to the electrical diagram in the operation manual. All CE listed electrics components, electric diagrams, safety protection, and PLC logical meet CE regulations.

Page 41 of 71

VM-1000/VM-1300/VMC-1100/1300

8. COMPARISION LIST

Under construction

9. CUTTING DATA Under construction


Page 42 of 71

VM-1000/VM-1300/VMC-1100/1300

10. GEOMETRY TEST Table 3 Geometrical tolerance test


Page 43 of 71

VM-1000/VM-1300/VMC-1100/1300

Reference: ISO10791-2:2000(E)


Page 44 of 71

VM-1000/VM-1300/VMC-1100/1300

A 24-hours free run is done by a complete function test programs before all the geometrical test. Fig.60 shows the ball bar test and Fig.63-65 shows the measurement result on VMC-1300..

Fig.60 Ballbar testing


Page 45 of 71

VM-1000/VM-1300/VMC-1100/1300

Model : VMC-1300

1.

Fig. 61 Ballbar testing report

2.



Page 46 of 71

VM-1000/VM-1300/VMC-1100/1300

3.


The geometrical accuracy is tested according to the ISO 1984 standard and the repeatability and positioning accuracy is tested according to the ISO230-1. All machines are approved by laser equipment (see Fig. 64) and it meets repeatability accuracy at +/-0.005mm and positioning accuracy at +/-0.005mm. The laser test reports are shown as Fig. 65-67 for X/Y/Z measurement result on VMC-1300.

Fig. 64 Laser testing Version: 2012-01 Date: Nov. 2012

Page 47 of 71

VM-1000/VM-1300/VMC-1100/1300

Model : VMC-1300 1.

Fig. 65 Laser measurement report - X axis


Page 48 of 71

VM-1000/VM-1300/VMC-1100/1300

2.

Fig. 66 Laser measurement report – Y axis Version: 2012-01 Date: Nov. 2012

Page 49 of 71

VM-1000/VM-1300/VMC-1100/1300

3.

Fig. 67 Laser measurement report – Z axis Version: 2012-01 Date: Nov. 2012

Page 50 of 71

VM-1000/VM-1300/VMC-1100/1300

11. STANDARD ACCESSORIES -

CNC controllers available as below: Fagor controller (see Fig. 68) Fanuc 0iwith Manual Guide (see Fig.69) Siemens 810D with Shop Mill (see Fig. 70) Heidenhain iTNC530 Controller (see Fig. 71)

Fig. 68 Fagor 8055A

Fig. 69 Fanuc 0iMD

Fig. 70 Siemens 828D

Fig. 71 Heidenhain iTNC530HSCI

-

High speed precision spindle at 10000rpm (ISO 40) Automatic lubrication system Rigid tapping function Penumatic ARM type ATC with 24 tools on VM-1000 Cam ARM type ATC with 24 tools on VMC-1100 ARM type ATC with 32 tools on VM-1300/VMC-1300 Box slide ways for axes Telescopic way covers for X &Y axes Fully enclosure splash guard with interlock device Enlarged coolant tank & chip pan Automatic lubrication system Work light Portable MPG Leveling pads & bolts for installation Lamp of cycle finish and alarm Tool box & kits Instruction manual & parts list CE Declaration of Conformity for EU countries


Page 51 of 71

VM-1000/VM-1300/VMC-1100/1300

12. OPTIONAL ACCESSORIES Several options are available for upgrading the machine. These options are recommended to order when you place your order. Some of them are easy for customers to retrofit by themselves. 12.1 4th axis preparation & 4th & 5th axis 12.2 Coolant Through spindle device - with high pressure 20 bar pump - with high pressure 70 bar pump - with 20 bar pressure, built in type 12.3 Chip conveyor & bucket 12.4 Oil cooler unit 12.5 Heat exchanger 12.6 Air Conditioner 12.7 EMC 12.8 Safety module 12.9 Coolant gun 12.10 Wash down system 12.11 Tool setting probe Renishaw TS27R 12.12 Non-contact tool setting probe Renishaw NC4 12.13 Work piece probe Renishaw OMP-60 12.14 Oil Skimmer 12.15 Fanuc Options 12.16 Fagor Options 12.17 ISO50 spindle with geared head, oil cooler for Headstock, 24 tools ATC 12.18 ISO50 spindle with geared head, oil cooler for Headstock, 32 tools ATC


Page 52 of 71

VM-1000/VM-1300/VMC-1100/1300

12.1 4th axis preparation & 4th & 5th axis table 4. CNC Rotary Table Main Specification

Model

VM-1000 VMC-1100 Table Diameter(mm) Φ250 Horizontal Position Height(mm) 200 Center Height of Vertical Position(mm) 170 Minimum input increment(degree) 0.001 Rotation speed(r.p.m.) 16.6 Repetitive accuracy(sec.) +/-2”

VM-1300 VMC-1300 Φ320 230 210 0.001 16.6 +/-2”

t

Fig. 72 4 axis

Usage of 4th (see Fig. 72) and 5th axes rotary tables are allowed for multi-side machining or complex contours and shapes machining, such as impellers. It can increase productivity and reduce the setups steps required. 12.2 Coolant Through spindle device - with high pressure 20 bar pump - with high pressure 70 bar pump High pressure pump: 20 bar or 70bar Filter 25μm - with 20 bar pressure, built in type

High pressure pump: 20 bar Filter 40μm Two selections are available: 20 bar or 70 bar. (see Fig. 73) 20 Bar or 70 Bar to the cutting edge, with individual coolant tank coolant filter, which with 25-micron, two bag-type filter system removes contamination and particles from the coolant before being recycled through the coolant pump. This increases tool life, allowing higher cutting speeds and clearing chips during deep-hole drilling. The 20 Bar built-in type (see Fig. 74) with 40-micron is smaller and floor space saving. It also shares the coolant from machine coolant tank, but the filter system is the same as the other two. An auxiliary pump applied to supply coolant through the tool, directly to the cutting edge. This increases tool life, allows higher cutting speeds, and clears chips during deep-hole drilling. Version: 2012-01 Date: Nov. 2012

Page 53 of 71

Fig. 73 CTS

Fig. 74 Built in type CTS

VM-1000/VM-1300/VMC-1100/1300

12.3 Chip conveyor & bucket

Chip cart included (see Fig. 75)

Fig. 75 Chip conveyor with chip cart

12.4 Oil cooler unit

The cooling system (see Fig. 76) assures spindle accuracy permanently and extends the service life of spindle. Thermal decrease set up. It's standard for ISO50, but option for ISO40.

Fig. 76 Oil cooler unit

12.5 Heat exchanger

HPW-15A

Item/Model Heat dissipation W/XC Quantity Voltage AC V Input W Rate current A

15 12 110 352 0.43

220 352 0.29 Fig. 77 Heat exchanger

12.6 Air Conditioner

Item/Model Cooling Voltage V Frequency Hz Running current A

HA-160A 580/730 2000/2500 1Φ 200 ~ 230 50/60 2.5

Max. Ambient temperature XC

40

W BTU/H

Fig. 78 Air conditioner Version: 2012-01 Date: Nov. 2012

Page 54 of 71

VM-1000/VM-1300/VMC-1100/1300

12.7 EMC

EMC(electromagnetic compatibility) (see Fig. 79) includes EMI (electromagnetic interference) and EMS (electromagnetic susceptibility), preventing the interference from outside electromagnetic and the electromagnetic interference to the other equipments. Fig. 79 EMC

12.8 Safety module

Two main functions of Safety module (shown as Fig. 80) are the dual circuses protection system and self-diagnostic function. The dual circuses protection system increases the ability of detecting error. The self-diagnostic function can automatically shut down the machine once an error is detected.

Fig. 80 Safety module

12.9 Coolant gun

Coolant gun (see Fig. 81) is the tools to help flushing the chips into coolant tank or chip conveyor.

Fig. 65 Coolant gun Fig. 81 Coolant gun

12.10 Wash down system

Rear wash down device (see Fig. 82) provides easy leaning is available and top wash down system to ensure chip down on request.

Fig. 82 rear wash down

12.11 Tool setting probe Renishaw TS27R

Sense directions Uni-directional repeatability (max 2 sigma at stylus tip) Stylus over-travel XY plane +Z direction


±X, ±Y, +Z 1.0 µm (0.00004 in)

±10° 5.5 mm (0.21 in)

Page 55 of 71

Fig. 83 Renishaw TS-27R

VM-1000/VM-1300/VMC-1100/1300

12.12 Non-contact tool setting probe Renishaw NC4

Laser type Repeatability of trigger points (2 sigma) Minimum tool diameter for measurement

Class 2, Visible red Same light < 1 mW 670 nm ±1.0 µm at 1 m Same separation Ø0.03 mm (0.001 in) or larger, depending on separation and set-up

Ø0.3 mm at 0.5 m separation Ø1 mm at 5 m separation

Fig. 84 Renishaw NC-4

Minimum tool Ø0.03 mm (0.001 in) Ø0.1 mm at 0.5 m diameter for breakage or larger, depending separation detection on separation and set-up Ø0.3 mm at 5 m separation

12.13 Work piece probe Renishaw OMP-60

Transmission type Transmission range Switch-on method Switch-off method Uni-directional repeatability (max 2 sigma at stylus tip)

360° infra-red optical transmission 6 m (19.7 ft) Optical M-code, spin, shank switch Optical M-code, time-out, spin, shank switch 1.0 µm (0.00004 in) Fig. 85 Renishaw OMP-60

12.14 Oil Skimmer

Disc type oil skimmer (see Fig. 86) can scrape the oil and separate it from coolant by the disc. Keep the coolant clear and recyclable.

Fig. 86 Oil skimmer Version: 2012-01 Date: Nov. 2012

Page 56 of 71

VM-1000/VM-1300/VMC-1100/1300

12.15 Fanuc Options

- Extra cost for Fanuc 32iMB from 0iMD - Extra cost for Fanuc 31iMB from 0iMD - Data Servo for 0iMD (needs to buy ATA card together) - ATA Card 128MB - ATA Card 256MB - ATA Card 384MB - ATA Card 320MB - ATA Card 512MB - ATA Card 640MB - ATA Card 1G - ATA Card 2G ** Following functions for Fanuc 31iMB only** - AINANO HPCC (600 blocks) for 31iMB - NURBS interpolation - RISC Board for high-speed processing - Additional of workpiece coordinate system 300-pairs (std. 48 pairs) - Tilted working plane command - Multi-language display for below language Chinese, Korean, Portuguese, Hungarian, Swedish, Polish, Czech - Multi-language display for below language Dutch

12.16 Fagor Options

- CF card 2G - Fagor Service Contract for 12 months - Data servo (HD-10G) for Siemens controller 12.17 ISO50 Spindle with Geared head, oil cooler for Headstock, 24 tools ATC 12.18 ISO50 Spindle with Geared head, oil cooler for Headstock, 32 tools ATC

Fig. 87 Geared Head


Fig. 88 ISO50 ATC 32 tools

Page 57 of 71

Fig.89 Oil cooler

VM-1000/VM-1300/VMC-1100/1300

13. CONTROLLER FUNCTION LIST

13.1 Fagor 8055i POWER

TFT screen

10.4"

RAM Memory

256K/ 1M

Solid state disk

512M/ 2G CF

Ethernet

Basic

USB connections

1 on

front panel

RS232/RS422

Basic

Mouse

No

Touch Screen

No

max Excution Channel

1

Max. NC Axes

7

Max. Spindles

2

Part Zero

22

Kinematics

Limited

Inclined Plane Movement

Basic

RTCP( Rotaional tool center point)

Option

Synchronized spindles

No

Gantry control

Option

Tool Offset

255

Tool life Monitoring

Option

Tool Geometry compensation

Basic

Tool Measure cycles

Basic

Bidirection leadcrew compensation

Basic

Cross compensation

Basic

Dual feedback management

Basic


Page 58 of 71

VM-1000/VM-1300/VMC-1100/1300

clock & part counter

Basic

Machining time estimate

Basic

simulation in selected planes

Basic

simulation in 3D

Basic

simulation in High Definition Graphics

No

Zoom in simulation

Basic

PC Simulation Software

no

Conversational cycles

Basic

C axis conversation inT

Option

Y axis conversation in T

Option

Path handwheel

Basic

Teach-in editing

Basic

DXF converter

Basic in PC

Profile Editor

Basic

DNC

Basic

Tele-diagnosis

Option

Rigid tapping

Basic

Volumetric compensation FVC

No

Dual Purpose

No

IEC 61131 Language

No

Multi-axis management

No

File Encryption

No

BPT (ms)

3.5 ms / 1ms (power)

Look Ahead (Blocks)

100 /200 (power)

Jerk control

Basic

Feed forward/ AC forward

Basic

Contour control FFWD

Advanced G51

Servo position loop time

-

Servo current loop time

62.5 us


Page 59 of 71

VM-1000/VM-1300/VMC-1100/1300

13.2 Fanuc 0iMD ○:standard, ●: standard option, ☆:option, －:not available, *: function include in another option Δ:new add, s/☆: fanuc option but buffalo buy in package Item

0iMD

Controlled axis

Item Stored pitch error compensation

0iMD ○

Max. Controller axes (nc axes)

5

Interpolation type pitch error

Max. Spindle axes (nc axes)

2

compensation

－

Simultaneously controlled axes

4

Bi-direction pitch error compensation

－

Axis control by pmc

4

Extended bi-direction pitch error

Pmc axis control expansion

－

compensation

－

－

Inclination compensation

☆

Twin table control

－

Straightness compensation

☆

Angular axis control

☆

Straightness compensation 128 points

－

Tandem control

○

Interpolation type straightness

Control axis detach

○

compensation

－

Chopping (g80,g81.1)

－

Position switch

○

Function for hobbing

Interference check for rotary area

－

machine(m)/hobbing

Unexpacted disturbance torque

Simple synchronous control

1 pair

function(t)(g80,g81)

－

detection

○

Least input increment

○

Rotary axis control

－

Increment system 1/10

○

Liner scale i/f with absolute address

Flexible feed gear (option dmr)

○

reference mark

Dual position feedback

☆

Temporary absolute coordinate setting

☆

Fine acc & dec control

○

Dual check safety

－

Hrv control (hrv1)

○b

Operation

Hrv control (hrv3)

○a

Automatic operation (memory)

○

High speed hrv control

－

Dnc operation

○

Inch/metric conversion (g20,g21)

○

Mdi operation

○

Interlock

○

Mdi operation b

－

Machine lock

○

Schedule function

○

Emergency stop

○

Program number search

○

Overtravel

○

Sequence number search

○

Stored stroke check 1

○

Sequence number comparison and stop

○

Stroke limit external setting

○

Program restart

○

Stored stroke check 2

○

Tool retract and recover

－

Stored stroke check 3 (g22,g24)

○

Manual interventation and return

○

Stroke limit check before move

○

Retraction for rigid tapping

○

Mirror image

○

Buffer register

○

Follow-up

○

Dry run

○

Servo off/mechanical handle feed

○

Single block

○

Backlash compensation

○

Jog feed

○

Manual reference position return

○

Backlash compensation for each rapid traverse and cutting feed

○


Page 60 of 71

S/☆

VM-1000/VM-1300/VMC-1100/1300

Item Reference position setting without dog

0iMD ○

Reference position setting with

Item

0iMD

Torque limit skip

○

Reference position return (g28)

○

mechanical stopper

○

Reference position return check (g27)

○

Reference position shift

○

2nd reference position return (g30)

○

Manual handle feed

1 unit

○

3rd/4th reference position return

○

Manual handle feed

2 units/3 units

○

Floating reference position return

－

Manual handle feed rate

Normal direction control

(x1,x10,x100,x1000)

○

(g40.1,g41.1,g42.1 or g150~g152)

○

Tool direction hand feed

－

Gentle normal direction control

○

Tool direction hand feed b

－

Nurbs interpolation

Manual feed for 5-axis machining

－

(g06.2)

Manual handle interruption

○

Three-dimensional circular interpolation

Manual handle i/f for i/o link β

☆

(g02.4,g03.4)

Manual numberical command

－

Continous dressing (for grinding

Manual liner/circular interpolation

－

machine)

Manual handle retrace

☆

Infeed control

Interpolation

with 64bit risc

－－ ☆ (for grinding machine)

☆

Index table indexing

○

－

Nano interpolation

○

High

Position (g00)

○

Retract of high-speed cycle cutting

－

Single direction positioning(g60)

○

High

－

Exact stop mode(g61)

○

General purpose retract

Exact stop(g09)

○

Feed function

Liner interpolation (g01)

○

Rapid traverse rate (max. 240

Circular interpolation (g02/g03)

○

m/min,1um)

Exponential interpolation (g02.3,g03.3)

－

Rapid traverse rate (max. 100

Dwell (g04)

○

m/min,0.1um)

○

Rapid traverse override(f0,25,50,100%)

○

Polar coordinate interpolation

speed cycle cutting speed linear interpolation

○

○

(g12.1,g13.1)

－

Feed per minute

○

Cylindrical interpolation (g07.1)

○

Feed per revolution (g98,g99)

○

Helical interpolation

○

Tangential speed constant control

○

Involute interpolation(g02.2,g03.2)

－

Cutting feed clamp

○

Hypothetical axis interpolation (g07)

－

Automatic acceleration/deceleration

Conical/spiral interpolation

－

(rapid:linear,cutting:exponential)

○

Rapid traverse bell-shaped

Smooth interpolation (g05.1) (with 64bit risc)

－

acceleration/deceleration

○

Nano smoothing(aicc i and ii is required)

－

Positioning by optimal acceleration

－

Nano smoothing for 5-axis maching

Optimal torque

/nano smoothing 2 (aicc i and ii is

acceleration/deceleration

required)

－

Linear acceleration/deceleration after

Threading,synchronous cutting (g33)

○

cutting feed interpolation

Skip function (g31)

○

Bell-type acceleration/deceleration after

High-speed skip (g31)

○


Continuous high-speed skip

－

Linear acceleration/deceleration before

Multipe-step skip (g31 )(for grinding machine)

☆



Page 61 of 71

－ ○

☆a －

VM-1000/VM-1300/VMC-1100/1300

Item

0iMD

Item

0iMD

Feedrate override (0~254%)

○

Automatic coordinate system setting

○

Jog override (0~655.34%)

○

Workpiece coordinate system (g52~g59)

○

Override cancel

○

Workpiece coordinate system preset

○

Rapid traverse block overlap

○

Addition of workpiece coordinate system

External deceleration

○

pair (48)

Feed stop

－

Addition of workpiece coordinate system

○

－

pair (300)

Advance preview control (look-ahead 1 blocks)

－

Direct input of workpiece orgin offset

Ai contour control (look-ahead 40 block )

☆

value measured

○

Manual absolute on and off

○

Chamfering/corner r

○

Optional chamfering/corner r

○

Programmable data input (g10)

○

Ai contour control ii

☆(200)

Ai advance preview control (look-ahead 15 block )

○(20)

Bell type acceleration/deceleration before look ahead interpolation

☆

Sub program call (m98,m99)

○

High speed processing

－

Custom macro b

○

Look -ahead blocks expansion

－

Addition of custom macro common

Jerk control

－

variables(#100-199,#500-999)

○

Pattern data input

○

Interruption type custom macro

○

Embeded macro

－

Rigid tapping bell-shaped acceleration/deceleration

－

Program input Tape mode (eia rs244/iso840)

○

Embeded macro for milling

－

Labe skip

○

Canned cycle for drilling

○

Small-hole peck drilling cycle (g83)

○

Parity check (horizontal and vertical parity)

○

Canned cycle for grinding(for grinding

Control in/out

○

machine)(g75~g79)

☆

Optional block skip ( 1 )

○

Circular interpolation by r programming

○

Optional block skip ( 9 )

○

Circular interpolation by 9-digit r

Max. Programmable dimension (±8-digit)

○

designation

Program number o4-digit

○

Automatic corner override

○

Program number o8-digit

－

Automatic corner deceleration

○

Feedrate clamp based on arc radius

○

External memory and sub program

○/9

calling function

○

Scaling (g50,g51)

○

Sequence number (n5-digit)

○

Coordinate system rotation (g68,g69)

○

Absolute/incremental programming (g90,g91)

Three-dimensional coordinate ○

conversion (g68,g69)

Decimal point programming/pocket

Tilted working plane

caculator type decimal point

command(g68.2,g69)

－－

programming

○

Programmable mirror image

Input unit 10 time multiply

○

(g50.1,g51.1)

○

Plane selection (g17,g18,g19)

○

Figure copy (g72.1,g72.2)

－

Rotary axis designation

○

Retrace

☆

Rotary axis roll-over

○

Tape format for fanuc series 15

－

Polar coordinate command (g15,g16)

○

Tape format for fanuc series 10/11

○

Coordinate system setting

○


Page 62 of 71

VM-1000/VM-1300/VMC-1100/1300

Item

0iMD

Conversational programming with

Item

0iMD

Tool fuction/ tool compensation

graphic function

○

Macro executer

Tool offset pairs (max.)

400

☆4/2mb

Tool offset memory b

☆

/512kb

Tool offset memory c

○

C language executer

－

Tool length compensation (g43,g44,g49)

○

Real time custom macro

－

Tool offset (g45~g48)

○

Super cap i m

－

Tool length compensation in tool axis

Nc format output

－

direction

Conversation c language programming

－

Tool center point control for 5-axis

Contour figure repetition

－

machining

－

Background graphic

－

Cutter compersation b (g39~g42)

☆

U-axis conversational programming

－

Cutter compersation c (g40~g42)/tool

Contour pocket machining b

－

radius compersation

Contour figure block number expansion

－

Three-dimensional cutter compersation

Manual guide

☆

(g40,g41)

Guidance cutting

－

Cutting point interpolation for cylindrical

Aux/spindle function

－

○

－

interpolation(g07.1)

－ ○

Auxiliary function (m8-digit)

○

Tool life management

2nd auxiliary function (b8-digit)

○

Addition of tool pairs for tool life

Auxiliary function lock

○

management(512 pairs)

－

High-speed m/s/t/b interface

○

Tool life management b

－

Extended tool life management

○

Multiple command of auxiliary function (3)

○

Tool management function 64 pairs

－

Spindle speed function

○


－

Spindle serial output

●


－

3rd spindle serial output

－

Add. Customized data on tool

Spindle analog output

●

management function

－

Constant surface speed control (g96,g97)

○

Tool length measurement

○

Spindle override (0~254%)

○

Automatic tool length measurement (g37)

Spindle speed fluctuation detection

○

(g25,g26)

－

Tool length /work zero point

1st spindle orientation

○

measurement

－

1st spindle output switching function

○

Guidance for machine prepartion

－

2nd spindle orientation

○

Measurement cycle

－

2nd spindle output switching function

○

Whell wear compensation

－

3rd spindle orientation

－

Rotary table dynamic fixture offset

－

3rd spindle output switching function

－

Editing operation

Spindle synchronous control

○

Part program storage length

5120m

Spindle simple synchronous control

☆

(max.)1m=400byte,1k=1000byte

(option)

Multi spindle control

☆

1280m(a)

Rigid tapping (g84)

○

/800m(b)

Three-dimensional rigid tapping

－

Number of register programs (max.)

Rigid tapping by manual handle

－

Part program editing

○

Live tool control with servo motor

☆

Program protect

○


Page 63 of 71

400

VM-1000/VM-1300/VMC-1100/1300

Item

0iMD

Item

0iMD

Background editing

○

Multi-language display

○

Extended part program editing

○

Selection of five optional language

－

Play back

○

Dynamic display language switch

○

Password function

○

Data protection key

○

Machining time stamp

－

Protection of data at eight level

☆

Multi part program editing

－

Erase crt screen display

○

Memory card program editing/operation

☆

Parameter setting supporting screen

○

Data server editing/operation

☆

Machine condition selecting function

☆

Setting&display

Data in/out

Status display

○

Reader/puncher interface (ch1)

○

Clock function

○

Reader/puncher interface (ch2)

○

Current position display

○

Data server

Program display (program name 31

☆(ata 2gb)

Fast data server board

☆

characters)

○

External i/o device control

○

Parameter setting and display

○

External tool offset

○

Self-diagnosis function

○

External message

○

Alarm display

○

External machine zero point shift

○

Alarm history display

○

External data input

○

Operation message history display

○

External program number search

○

Operation history display

○

Automatic data backup

☆

Help function

○

Memory card input/output

○

Factolink

－

Power mate cnc manager

○

Remote diagnostic

*

Interface function

Run hour and parts count display

○

Embedded ethernet

Actual cutting feedrate display

○

Ethernet (ethernet board is required)

Display of spindle speed and t code at all

○

☆tcp/ip

Control software for fast ethernet

screens

*

function

Directory display of floppy cassette

○

Others

Directory display and punch for each

☆

Color lcd display unit

●

group

○

8.4"lcd/mdi(color)

●

Graphic function

○

10.4"lcd/mdi(color)

☆

Dynamic graphic display Servo setting screen

S/☆ ○

Display of hardware and software

0.033us(a:sb Pmc basic instruction speed per step Pmc max. Step number ladder

configuration

○

Function block function

Periodic maintenance screen

○

Extended pmc ladder instruction

Maintenance information screen

○

function

Trouble diagnosis

○

Software operator's panel

○

-7)/5us(b) 24000

☆ ☆

Software operator's panel general purpose switch

○

Software operator's panel general purpose switch expansion

－


Page 64 of 71

VM-1000/VM-1300/VMC-1100/1300

13.3 Heidenhain iTNC530 HSCI

■

Standard ● Axis option

：

：

○：Software option 1

□

Software option 2

：

Item

Specification

User functions

Short description

Program entry

Basic version: 3 axes plus spindle

■

Fourth NC axis plus auxiliary axis or

●

8 additional axes or 7 additional axes plus 2nd spindle

●

Digital current and speed control

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ □ □

HEIDENHAIN conversational format, with smarT.NC and as per ISO Nominal positions for lines and arcs in Cartesian coordinates or polar coordinates

Position data

Incremental or absolute dimensions Display and entry in mm or inches Display of the handwheel path during machining with handwheel superimpositioning Tool radius in the working plane and tool length

Tool compensation

Radius compensated contour look ahead for up to 99 blocks (M120) Three-dimensional tool-radius compensation for subsequent changing of tool data without having to recalculate the program

Tool tables

Multiple tool tables with up to 30 000 tools

Cutting-data tables

Cutting data tables for automatic calculation of spindle speed and feed rate from toolspecific data (cutting speed, feed per tooth

Constant cutting speed Parallel operation

With respect to the path of the tool center With respect to the cutting edge Creating a program with graphical support while another program is being run Motion control with minimum jerk 3-D compensation through surface normal vec

3-D machining (software option 2)

Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the t ool point (TCPM = Tool Center Point Management)

Spline interpolation

□ □ □

Programming of cylindrical contours as if in two axes

○

Feed rate in mm/m

○

Straight line

■ ■ ■ ■ ■ ■ ■

Keeping the tool normal to the contour Tool radius compensation normal to the direction of traverse and the tool direction

Rotary table machining (software option 1)

Chamfer Circular path Contour elements

Circle center point Circle radius Tangentially connected arc Corner rounding


□

Page 65 of 71

VM-1000/VM-1300/VMC-1100/1300

Item Approaching and departing the contour FK free contour programming

Specification

Scaling factor (axis-specific)

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Tilting the working plane (software option 1)

○

Mathematical functions =, +, –, *, /, sin α , cosα

■ ■ ■

Via straight line: tangential or perpendicular Via circular arc FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC Subroutines

Program jumps

Program-section repeat Any desired program as subroutine Drilling cycles for drilling, pecking, reaming, boring, tapping with a floating tap holder, rigid tapping Cycles for milling internal and external threads Milling and finishing rectangular and circular pockets Cycles for clearing level and inclined surfa

Fixed cycles

Cycles for milling linear and circular slots Linear and circular point patterns Contour pockets—also with contour-parallel machining Contour train OEM cycles (special cycles developed by the machine tool builder) can also be integrated Datum shift, rotation, mirroring

Coordinate transformation

Logical comparisons (=,  , <, >) Calculating with parentheses Q parameters Programming with variables

n

n

tanα , arc sine, arc cosine, arc tangent, a , e , ln, log, absolute value of a number, the constant π , negation, truncation of digits before or after the decimal point Functions for calculation of circles String parameters Online calculator Context-sensitive help function for error messag

Programming aids

The context-sensitive help system TNCguide (FCL3 function) Graphic support for the programming of cycles Comment blocks in the NC program

Actual position capture

Program verification graphics Display modes

Actual positions can be transferred directly into the NC program Graphic simulation before program run, even while another program is being run Plan view / projection in 3 planes / 3-D view Magnification of details

Programming graphics


In the Programming and Editing mode, the contours of the NC blocks are drawn on screen while they are being entered (2-D pencil-trace graphics), even while another program is running

Page 66 of 71

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

VM-1000/VM-1300/VMC-1100/1300

Item Program Run graphics Display modes Machining time

Returning to the contour

Specification Graphic simulation of real-time machining in plan view / projection in 3 planes / 3-D view Calculation of the machining time in the Test Run mode of operation Display of the current machining time in the Program Run m Mid-program startup in any block in the program, returning the tool to the calculated nominal position to continue machining Program interruption, contour departure and return

Datum tables

Multiple datum tables

Pallet tables

Pallet tables (with as many entries as desired for the selection of pallets, NC programs and datums) can be machined workpiece by workpiece or tool by tool Calibrate touch probe Compensation of workpiece misalignment, manual or automatic

Touch-probe cycles

Datum setting, manual or automatic Automatic workpiece measurement Cycles for automatic tool measurement Cycles for automatic kinematics measurement

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Specifications

MC 420 or MC 422 C main computer Components

CC 422 or CC 424 controller unit Keyboard 15.1-inch TFT color flat-panel display with soft keys

Program memory

At least 25 GB, for the dual-processor system at least 13 GB

Input resolution and display step

Up to 0.1 μm for linear axes

Input range

Maximum 99 999.999 mm or 99 999.999°

Up to 0.0001° for angular axes

Linear in 4 axes Linear in 5 axes (subject to export permit) Interpolation

Circular in 2 axes Circular in 3 axes with tilted working plane Helix: Combination of circular and linear moti Spline: Execution of splines (3rd degree polynomials)

Block processing time 3-D straight line without radius compensation

3.6 ms 0.5 ms (software option 2) Position loop resolution: Signal period of the position encoder/1024

Axis feedback control

Cycle time of position controller: 1.8 ms Cycle time of speed controller: 600 μs

Cycle time of current controller: minimum 100 μs Range of traverse

Maximum 100 m (3937 inches)

Spindle speed

Maximum 40 000 rpm (with 2 pole pairs)


Page 67 of 71

■ ■ ■ ■ ■ ■ ■ ■ ■ □ ■ ○ ■ ■ ■ □ ■ ■ ■ ■ ■ ■

VM-1000/VM-1300/VMC-1100/1300

Item Error compensation

Specification Linear and nonlinear axis error, backlash, reversal spikes during circular movements, thermal expansion Stick-slip friction One each RS-232-C/V.24 and RS-422/V.11 max. 115 kilobaud

Data interfaces

Ambient temperature

Expanded interface with LSV-2 protocol for external operation of the TNC over the interface with HEIDENHAIN software TNCremo. Ethernet interface 100BaseT approx. 2 to 5 megabaud (depending on file type and network load) USB 1.1 interface For pointing (mouse) devices and block devices (memory sticks, hard disks, CD-ROM drives)

■ ■ ■ ■ ■ ■ ■ ■

Operation: 0 °C to +45 °C Storage: –30 °C to +70 °C

Accessories

One HR 420 portable handwheel with display or One HR 410 portable handwheel or Electronic handwheels

One HR 130 panel-mounted handwheel o Up to three HR 150 panel-mounted handwheels via HRA 110 handwheel adapter TS 220: 3-D touch trigger probe with cable connection, or TS 440: 3-D touch trigger probe with infrared transmission TS 444: Battery-free 3-D touch trigger probe with infrared transmission

Touch probes

TS 640: 3-D touch trigger probe with infrared transmission TS 740: High-precision 3-D touch trigger probe with infrared transmission TT 140: 3-D touch trigger probe for workpiece measurement

■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Software option 1 Rotary table machining

Programming of cylindrical contours as if in two axes Feed rate in mm/min

Coordinate transformation

Tilting the working plane

Interpolation

Circle in 3 axes with tilted working plane

○ ○ ○ ○

Software option 2

Motion control with minimum jerk 3-D tool compensation through surface normal vectors

3-D machining

Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the t ool point (TCPM = Tool Center Point Management) Keeping the tool normal to the contour Tool radius compensation normal to the direction of traverse and the tool direction Spline interpolation

Interpolation

Linear in 5 axes (subject to export permit)

Block processing time

0.5 ms


Page 68 of 71

□ □ □ □ □ □ □ □

VM-1000/VM-1300/VMC-1100/1300

Item

Specification

Input format and unit of TNC functions Positions, coordinates, circle radii, chamfer lengths Tool numbers

–99 999.9999 to +99 999.9999 (5.4: places before and after the decimal point) [mm]

Tool names

16 characters, enclosed by quotation marks with TOOL CALL. Permitted special characters: #, $, %, &, -

Delta values for tool compensation Spindle speeds

0 to 32 767.9 (5.1)

■ ■ ■

Feed rates

0 to 99 999.999 (5.3) [mm/min] or [mm/tooth] or [mm/rev]

Dwell time in Cycle 9

0 to 3600.000 (4.3) [s]

Thread pitch in various cycles

–99.9999 to +99.9999 (2.4) [mm]

Angle of spindle orientation

0 to 360.0000 (3.4) [°]

■ ■ ■ ■ ■ ■

–360.0000 to +360.0000 (3.4) [°]

■

–99 999.9999 to +99 999.9999 (5.4) [°]

■ ■ ■ ■ ■ ■ ■ ■ ■

Angle for polar coordinates, rotation, tilting the working plane Polar coordinate angle for helical interpolation (CP) Datum numbers in Cycle 7 Scaling factor in Cycles 11 and 26 Miscellaneous functions M

–99.9999 to +99.9999 (2.4) [mm]

0 to 99 999.999 (5.3) [rpm]

0 to 2999 (4.0) 0.000 001 to 99.999 999 (2.6) 0 to 999 (3.0)

Q-parameter numbers

0 to 1999 (4.0)

Q-parameter values

–999 999 999 to +999 999 999 (9 digits, floating point)

Labels (LBL) for program jumps 0 to 999 (3.0) Labels (LBL) for program jumps Any text string in quotes (“”) Number of program section 1 to 65 534 (5.0) repeats REP Error number with Q-parameter 0 to 1099 (4.0) function FN14 Spline parameter K –9.999 9999 to +9.999 9999 (1.7) Exponent for spline parameter

–255 to 255 (3.0)

Surface-normal vectors N and T –9.999 9999 to +9.999 9999 (1.7) with 3-D compensation


Page 69 of 71

■ ■ ■ ■

VM-1000/VM-1300/VMC-1100/1300

VM-1000-1300 VMC-1100-1300_V2012-01

Recommend Documents