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Home made table saw
Page 1
Home made table saw This articl e by Pekka Svinhufvud Svinhufvud
My homem omemad ade e table able sawis saw is 600 600 mm wide widean and d 600 600 mm deep deep.. The The saw saw's fram frame is made ade of 30 mm thick ick birch plywood. ood. It's on whee wheels ls so it's it's easy easy to move. ove. I canpush canpush it under der my work workbe ben nch. ch. The The rip fen fence is made ade of 50 mm stee steell tubing with the sli sliding surfa surface ce made ade of Corian Corian.. The The tabl able has a miter slotfor slotfor acces ccesso sorries like cros cross s cut cutting sleds. The The blade ade can can be raise aised d and and lower oweredby edbytturning a scr screwonth ew onthe e fron frontt. I use a cord cordle less ss dril drilll to rais raise e and and low lower the blad blade e. Tilt Tilting of the saw saw is locke ocked d with the scr screwin the low lower cur curved slot slot.. Ther There e is no handl andle e. I usual suallylif lyliftt up the top to tilt ilt the saw saw. The The blade ade mustb st be ful fullylow lyloweredwh eredwhenop enopen eniing or clos closiing the saw when whenit it's 's tilt tilted ed!!
The The arb arbour our and and motor otorar are e inst instal allledon a U-sh U-shaped apedcr crad adlle. The The whole whole cradl cradle e tilt tilts s to set differ differen entt blade bladean angl gles. es.
The The plate that moun ounts the motor and and arb arbour our can can be tilted arou aroun nd a shaft shaftwi witth two pair pairs s of bear bearin ings. gs. The plat plate e (red (red)) is made ade of 10 mm thick ick stee steel. l. The arbo arbou ur bear bearin ings gs are are inst instal alle led d ona on a wood wooden enbl block ock to raise raise themu em up furt furth her to get get the arbo arbour ur close closerr to the table able.. The motor otor is a 3-ph 3-phasem ase motor otor driv driven enwi witth an inverter. A slidi slidin ng block block under der the motor otor is moved oved bythe bythe dept depth h adjustm adjustment ent screw. screw. This tilts ilts the motor otor assembl assembly y up and and down down to adju adjust st the dept depth h of cut. cut.
Home made table saw
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Herethe saw is inits down position. The spindle is made froma 20 mm shaft, a flange is welded and turned to the end, the blade is locked onto itwith a screw. The arbour is perhaps the most important component of such saws. It's made froma 20 mm steel rod. I have a very good friend who has a metal lathe, and itwas made byhim. We work together often, I canhelp himwith design, and another friend of ours has a goodgarage for welding etc... Butany small machine shop canhelp, it takes onlya short time to turn, weld and turn. I used 20 mm rod because it fits right in the cheap bearings, there is no need to machine the main shaft. I can buy this rod locally in shortlengths. The bearings have locking screws to clamp tothe shaft. A 40 mm steel disk with a 20 mm hole is welded onthe end of the shaftThen it is turned onmetal lathe onall surfaces. A recess of 30 mm is turned to fit the blade (the hole onblade is 30 mm) to a depth a littleless thanthe blade is thick. Thena 7 mm hole is drilled in the end of the shaft (onthe lathe) and a M8 threadis tapped. A skilled machinist suchas my friend ensures thatthe blade sits exactly andruns true. Thenwe made a small disk of 35 mm diameter with an8 mm hole. This disk locks the blade onto the arbourwith a screw. It is importantkeep in mindwhich direction the arbour turns. In my case it rotates counter clockwise as seen fromthe blade end. The screw has right hand thread, so the rotation of the arbour will tightenthe screw. My saw canbe tilted to the left. For right tilting saws, the blade attaches onthe other side of the arbour, and it turns clockwise seen from that side. Counter clockwise screws or nuts are used for right-tilting saws. My motor is installed so thatthe beltis justbehind the blade. I get more roomfor tilting with this design. The beltpulleys are standard wheels with a tapered collet to lock on the shaft. They are surprisinglycheap. When I got my arbour installed I fine tuned it exactlyso thatthe bladeis parallel to the miter slotand perpendicularto the table top. Mostsaws use trunnions for the blade tilt, but these are difficult to make, so I used hinges instead. I played with a computer to study this bladetilting questionand found a combination of hinge position and how far the blade shouldbe from the hinge pivot. The slotfor the blade is 6.2 mm wide and accommodates all blade tiltangles.
Home made table saw
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Agricultural Machinery www.tecnomeccanicaformia.it/ Made in Italy - Rear forestry crane Vibroflex harrows, sandspreaders
Thick steel plates are screwed to the frame, and the hinges are mounted to these plates.
The table top is hingedon the back. I had to route some recesses toallow for the maximumcutting height. Mytilting router lift is also installed onthe table top.
Mereen-Johnson Rip Saws www.mereen- ohnson.com Setting the standard in gang rip saws and rip optimizing systems
Home made table saw
Page 4
For sawdustremoval I made a hood of polycarbonate. This connects tomy vacuumsystem from behind the saw. It captures dust betterthan myfriend's expensive saw. Pekka Svinhufvud, Finland You can also download Pekka's table saw SketchUp CAD model. Please note that this C AD model was used by Pekka to work out the geometry. It is NO T a complete plan with instructions.
More of Pekka's m achines:
Pekka's three wheeled Pekka's homemade bandsaw miter saw