A leading company specializing in control & shut-off valves
Pre-Qualification UniFlo Co., Ltd.
UniFlo Co., Ltd Head Office & Plant 1 : 4Ma-319, Sihwa Industrial Complex #703-11, Songgok-dong, Danwon-gu, Ansan-si, Gyeonggi-do, Korea Plant 2 : 21 Block 13Lot, Gangchon-ro, 139 Beon-gil 72, Danwon-gu, Ansan-si, Gyeonggi-do, Korea Tel No : 82.31.498 .1577, Fax No : 82.31.498.1574 / Homepage : www.uniflovalve.com
1. Contents
Customer Satisfaction.
1. Introduction 2. Quality & Environmental Policy 3. Company History 4. General Information 5. Production Control 6. Technical Control 7. Quality Control 8. Quality & Technical Conditions 9. Production Items 10. Certification & Registration 11. Photo Gallery
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1. Introduction We, UniFlo Co., Ltd (UNIFLO) was established in 1992 as a specialized manufacturer to produce all kinds of control & shut-off valves using control process system,. Such as Gas Oil, Refinery, Chemical, Steel & Power Plants. UNIFLO is the leading company for its business products in Korea with its qualified equipment's, manpower and technical capability to design, manufacture and test in spite of young company. We will do our best to accumulate advanced control & shut-off valve engineering technologies, to reduce production cost and improve quality assurance rules, such as ISO, API, CE,.etc And also, Our goal is to give our customers the best product at a competitive price, delivered on time and with the backing of a full service program.
We promise that we will meet the needs and expectations of our valuable customers through the control valve technology services and products of the highest quality. In conclusion, UNIFLO guarantees that our honorable and potential customers all over the world should enjoy the most reliable service by continuously technology development and quality fixation. Thank you for your attention !
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2. Quality & Environmental Policy
1. Construct quality and environmental management system by ISO 9001/14001, PED-97/23/EC, API Q1-9 Edition, standard and prove reliability of product through continuous environment improvement and pollution control, quality improvement. 2. Guarantee company's legal position through observance of quality and environmental regulation. 3. Forecast non-conformance that happen in all fields of our company and do preventive action and do all efforts about customer complaint and correspond quickly. 4. Do to establish detailed enforcement methodology (Plan-Do-Check-Act) for the all process and strengthen& improvement quality and environmental management system through review enforcement situation regularly.
5. Use energy and resources efficiently and control occurrence of environmental pollutant, and try actively in recycling of available waste. 6. Exchange necessary information through communication system, and verify reliability quality and environment management activity.
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3. Company History 1992. 01. Established “ Sewoo Co. Ltd ” & Started Manufacture of Control Valve. 1997. 02. First developed “ nuflo 2-in-1 Control Globe & Butterfly Valve ” International patents for “ nuflo Control Valve Design ” 1999. 06. Approved NT (New Technology) Mark by Korean Agency for Technology & Standards. 08. First developed “ High-temperature (870℃) Segment Ball Valve ” 2000. 02. First developed “ nuflo 2-in-1 Control Ball Valve ” 06. Award “ Excellent Technical Manufacturer ” by LG Chemical & POSCO . 2001. 04. Obtained Certification of Quality Assurance Management System ISO9001 by KISC . 2005. 04. 2009. 08. 2009. 12. 2010. 03. 2010. 04. 2010. 06.
3 Units Patents for “ Pneumatic Valves, Valve device for fluid transfer ” & trademark “ nuflo ” First developed “ Ultra Low-temperature (-196℃) Globe Control Valve ” Contracted to OEM for Control Glove Valve with CURTISS WRIGHT (U.S.A) . Moved to New Factory (Present Address) . Approved API 607 Fire Safety Test for Ball Valve by KETC . Obtained Certification of Components & Materials Special Company by Ministry of Economy .
2011. 05. 2012. 01. 2012. 03. 2012. 04. 2012. 04.
Approved R&D Center by Korea Industrial Technology Association . Changed to Company name “ UNIFLO Co., Ltd ” Obtained Certification of Quality & Environment Management System ISO 14001 by KISC . Renewed Certification of Quality Assurance Management System ISO 9001 by KISC . Approved Technology Innovation INNO-BIZ & Venture(New Technology) Company by KIBO .
2012. 06. 2014. 06. 2014. 11. 2014. 11.
Listed as a Manufacturer of thermal & hydroelectric power plant at KOPEC (R Class) . Approved ATEX (CE) for Control Valve by ICIM S.p. A Approved API 607 Fire Safety Test for Butterfly Valve by TUV Nord . Approved API 6D Monogram Certificate by API . Copyright ⓒ Uniflo Valve All rights reserved
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4. General Information 1. Company Features Company Name : UNIFLO Co., Ltd Established : In 1992 by Mr. Pil - Jae, Woo / President (30 years of business experience in Control valve market)
2. Head Office & 1st Plant Address : 4 Ma-319, Sihwa Industrial Complex #703-11, Songgok-dong, Danwon-gu, Ansan-si, Gyeonggi-do, Korea Plant 2 : 21 Block 13Lot, Gangchon-ro, 139 Beon-gil 72, Danwon-gu, Ansan-si, Gyeonggi-do, Korea Tel No : 82.31.498 .1577, Fax No : 82.31.498.1574 / Homepage : www.uniflovalve.com Contact Point : Mr. Sun Ku, Chung - Vice President / E-mail :
[email protected]
3. Product Capacity Capital : USD 300,000 $ Annual Sales Amount : USD 6,500,000 $ Full Production Capacity : USD 20,000,000$
4. Company Management Policy A leading Company Specializing in Control & Shut-off Valves
5. Quality Management Goal That is to give our customers the best product at a competitive price with high-quality, delivered on time
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4. General Information 6. Company Organization Structure
President
Quality & Environmental Management Committee
Managing Director
Management Dep’t
Sales Dep’t
Production Dep’t
Technical Dep’t
Q/A Dep’t
Accounting
Domestic
Machining
Design
Q/C
Purchase
Overseas
Assembly
Development
lnspection
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4. General Information 7. Employees Description
Administration
Sales
Production
Technical
QA/QC
Total
No of People
2
6
15
5
4
32
8. Experience & Technicians Discipline
Y<5
5
10
Total
Mechanical
3
5
9
17
Electrical
1
1
2
4
Physical & Chemical
-
1
1
2
QA/QC
1
2
1
4
Total
5
9
13
27
Factory
Factory
Building
Ground
Total
Head Office & Plant 1
1,590 m2
1,750 m2 (Third Floor )
750 m2
4,090 m2
Plant 2
2.140 m2
1,980 m2 (Third Floor )
990 m2
5,110 m2
9. Building & Acreage (m2)
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4. General Information 10. Main products range UNIFLO Valves are designed by innovated engineers, and progressed through highly automated machining by skillful specialist. UNIFLO have tried our best to provided excellent quality and safety our customer, our products are continually judged for compliance with International Standards Specification & Code and other quality Standards. No
Valve Type
Type
1
Control Globe
Globe & Angle
Class
ANSI #150 ~ 4,500
Size
Pressure Regulator Pressure Safety
6
DesuperHeater
MNSD, PRDS Variable
ANSI #150 ~ 1,500
2”~24”
7
Pneumatic Actuator
Diaphragm Cylinder
3~ 5 Bar
½”~100”
3
4 5
Shut-Off Ball Shut-Off Butterfly
ANSI #150 ~ 600
Accessory
½”~24”
Side & Top Entry Eccentric & Segment Rubber Lined High-Performance Triple Offset Diaphragm Piston Conventional Bellows
2
Body & Trim Service Actuators Materials Temperature
½”~48”
-196 ~ 870℃
Positioner Air Filter Pneumatic Booster Electronic Regulator Hydraulic Solenoid v/v Limit Switch Transmitter
-28 ~ 150℃
-
1”~78”
½”~6” ANSI #150 ~ 300
Carbon Steel Stainless Steel Special Alloy
½”~14”
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4. General Information 11. Production Activities & Scope of application UNIFLO is specialized in the design, manufacturing and service of Control & Shut-off Valves that are used for flow control as follows service area :
- Nuclear and Power Plant, Oil and Gas Plant, Chemical and Refinery, Petrochemical Plant. - Steel and Iron Industry plant, Offshore and Shipbuilding, Cooling and Heating water System. - Waste and Water treatment System, Pulp & Paper Industry Plant, Bio Technology Plant.
12. Service Capability UNIFLO has a long specific experience on designing, erecting, commissioning and training of personnel on the field of reducing and metering stations and of components for the Automatic Control System. And available to provide technical advise & service, as well as several fields assistance all around the world.
13. Quality Management Approval UNIFLO Valves were approved by the following institutes: -
API-Q1/6D : American petroleum Institute ATEX / CE : ICIM S.p. A / SZUTEST ISO 9001, 14001 : Korea International Standards Certification (KISC) R Class : Korea Power Engineering Co., ltd Fire Safe Test : API 607 & 6FA, ISO 10957, BS 6755 Part 2 / BS 5351 Copyright ⓒ Uniflo Valve All rights reserved
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4. General Information 14. After Service UNIFLO A/S Team are fully trained & available to provide technical advise, documentation, spare parts offers as well as field assistance all around the world.
15. Manufacturing Applicable Standards UNIFLO Valves are designed to confirm the following standards where applicable and not to limited any request by customer. -
ISO (International Standards Organization) EN (European National Standards) ANSI (American National Standard Institute) API (American Petroleum Institute) ASTM (American Society for Testing and Materials) ASME (American Society Mechanical Engineers) BSI (British Standards Institute), DIN (Germany Standards) MSS (Manufacturers Standardization Society of the valve and fittings industry) SSPC (Steel Structure Painting Council) NACE (National Association of Corrosion Engineers) AWWA (American Water and Wastewater Works Association) FCI (Fluid Control Institute, Inc) ISA (Instrument Society of America) KS (Korean Standards), JIS (Japan Industrial Standards)
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5. Production Control 1. Machining Process Purpose Assembly, computer operated machining ensures production of consistently high quality components to precision tolerances. All valve parts machined have been under the control of a comprehensive quality assurance system and details drawings. Especially, MCT & CNC machining work cells have been created in the machine shop to reduce the manufacturing time and improve the quality through decreasing employees involved and empower continual investment in manufacturing hardware such as the latest CNC machining equipment, research laboratories and testing facilities and ensures that UNIFLO products are the best available. UNIFLO is equipped with a state of the art and complete set of machines necessary to the complete in-house manufacturing of equipment in our range of production. No
Description
Model
Q’ty
No
Description
Model
Q’ty
1
CNC Lathe
KT 35
4
10
Precision Lathe
200 x 2,000
2
2
M CT
1100 x 1100
2
11
Milling M/C
HMT 1100N
2
3
Lathe
380 x 1800
4
12
Radial M/C
BR-1.6
1
4
Compressor
30 Hp
2
13
Shooting Machine
1,000 x 1,000
1
5
Welding M/C
Argon, 5.0kw
1
14
Polishing M/C
800 x 800
1
6
Welding M/C
Arc
2
15
Air Dryer
PADC-20
1
7
Marking M/C
P5000
1
16
Hoist
10 Tons
4
8
Cutting M/C
1000 mm
1
17
Paint Booth
20HP
1
9
Tapping M/C Drilling M/C
STD-410
3
18
Hydraulic Wrench M/C
700Bar
2
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5. Production Control 2. Characteristics of Product UNIFLO’s Control valves are designed and manufactured for durability, long life cycle and maintenance ease as follows: - Double Free Operation : Heavy top-guiding ensures stable and optimized operation of the UNIFLO Products throughout the entire stroking range. The effects of unexpected system upsets or heavy vibration are minimized with this construction. - Reduced Noise Levels : The optional multi-hole low noise trim designs provide single-stage and double stage noise attenuation benefits. Potential noise reduction levels of up to 25dBA are possible, depending on the specific operating conditions. - Long Life-Cycle
: Optional Anti-cavitation trim is also available in single stage and double-stage configurations. Proper control of dynamic cavitation conditions is extremely important for continuous high performance and operation of control valves.
- Lower Cost
: Dependable tight shutoff of a control valve minimizes loss of process fluids, and can potentially eliminate the need for separate isolation valves. The optional soft seat design, provides bubble-tight shutoff capabilities in accordance with ANSI/FCI and IEC requirements.
VIII and IX.
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5. Production Control UNIFLO’s Shut-off valves are engineered & tested for long life service under million cycle. - Lower torque : There is no frictional contact between Stem / Disc / Ball and Soft / Metal Seat, which makes frictional almost close to zero, thus markedly reducing operation torque. The upper and lower journal shaft bearing provide high compression strength and low friction. So those UNIFLO Valve operations are very smooth and easy.
- Long life service : When the Stem/Disc/Ball contact the tapered face of the Soft/Metal Seat, a complete seal is attained, which results in long life service.
3. Special Process UNIFLO is special processing control with welding work on the metal Body & Parts of the product as follows. - When found to any external defects, Casting shall be repaired by welding. - When repair welding done after the casting has been heat treated, or when heat treatment is required by the specification, the casting shall be re-heat treated. - Whenever a defect is removed, the excavated areas shall be examined by Non- Destructive Testing (NDT), such as Radiographic Test (R/T), Dye Penetrate testing (P/T), Magnetic Particle Testing (M/T) and Ultrasonic Testing (U/T). - All welding processes are in accordance with ASME VIII and IX are covered by relevant qualifications - UNIFLO’s welding engineers can choose from a variety of carbon and stainless steel to apply to critical item areas for the improves performance and extends valves life.
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6. Technical Control 1. Design Engineering UNIFLO design engineers combine proven engineering expertise with state-of the art technology, including computer aided design (2~3D Auto CAD) and Computational Fluid Dynamics(CFD) Program with finite element analysis (Structure, Thermal, Fluid and Mobile), to refine existing designs and help develop new products. The minimum wall thickness of Valve bodies and other pressure containing parts, such as covers, extension plates is in accordance with ANSI B 16.34 Table 3. The pressure / temperature rating for the Valve is in accordance with the appropriate class which is ANSI B16.5 or B 16.34 and dimensional for the face to face which is in accordance with ANSI B 16.10 All valves are designed to operate under the serve conditions in accordance with the following codes: ISO-EN-ANSI-ASTM-ASME-API-BSI-DIN-MSS-SSPC-FCI-ISA-NACE-AWS-AWWA-KS-JIS
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6. Technical Control 2. Materials Design The information contained in this section is for reference purpose only and is not to be construed as recommendation for service.
1) Shell parts The pressure containing components, or shell, of UNIFLO Valves included the body and bonnet. A variety of materials in compliance with API 6D, 602. 608, 609 & ASME/ANSI B 16.34 and ASME materials specifications are used, the standard materials used for the shell are :
-
Carbon Steel Stainless Steel Alloy Steel Duplex
: A216Cr. WCB, LCB, A105, LF2,. etc : A182 F304/304L/316/316L,. etc : A217 WC6/9, C5/12/15,. etc : A743CK3MDU, CD-4MCU, F51
2) Stem / Cage / Ball / Disc parts
The standard metallic trim materials are available upon request - Carbon Steel with Tungsten or Nickel thermal spray coating by the principles of Plazma or Electro less Nickel plating - Stainless Steel : A351 CF8/8M/3/3M, A276-316/304L/316L,.etc - Duplex : A743CKMDU, CD-4MCU,F51,.etc - Other materials, such as alloy 20, Titanium, Monel /Inconel, and Hastelloy,.etc Copyright ⓒ Uniflo Valve All rights reserved
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6. Technical Control 3) Seat and Packing parts For detailed information on seat and packing materials, please contact UNIFLO Technical Department. But usually, UNIFLO used to the following standard materials. - Seat
: Teflon, Nylon, Devlon, Peek, Carbon, / Stellite-21, Metal with Tungsten or Nickel thermal spray by the principles of Plazma,.etc - Packing : Teflon, Viton, EPDM, Graphite,. etc 4) Bolts and Nuts parts Bolting materials used in UNIFLO Valves are in accordance with the requirement ASTM/ANSI B16.34 and ASME material standards. 5) Actuators All kind of Actuators used in UNIFLO Valves are in accordance with the Clients requirements, But usually, UNIFLO used to the following types.
- Multi Spring Diaphragm - Liner Motion Cylinder / Rack & Pinion Cylinder - Electric – Hydraulic / Multi Turn Electric / Quarter Turn Electric - Accessary : Positioner, Air Filter, Booster, Regulator, Solenoid v/v, Limit Switch, Transmitter
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7. Quality Cntrol 1. QA/QC Management System UNIFLO’s Quality systems are integral to all operations, procurement, manufacturing administration, and product service functions are conducted within a comprehensive quality assurance system,. such as ISO 9001 & API Q1. CE ,. etc Especially, documentation control is a key component of UNIFLO’s overall quality system. The requirements of material certificate, testing, drawing and other essential data are clearly identified and provided with on time a basis. UNIFLO Valves have been developed and are updated, and manufacturing benefits the customers with the Quality Assurance & Control Planning to achieve the highest products quality.
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7. Quality Control 2. Inspection & Test UNIFLO is fully equipped with all necessary device to assure a perfect inspection of all part manufactured before shipment according to the customer’s specific requirement and special testing such as low temperature can also be performed and the equipment for inspections covers components and finished products both. Our inspection and test capabilities include but are not limited to, -
Receiving Inspection for the Raw materials Dimensional & Visual Inspection Hydrostatic Test (Pneumatic or Hydrostatic) Painting & Coating, Packing Inspection Nondestructive Test of PT/RT/UT/MT as per customer specification Certificate of Material Test Report (CMTR) Positive Material Identification (PMI) Certificate of Conformity (c of c) to the specified code and standards Ultra High Temperature & Low temperature test if required
No
Type
Description
Q’ty
No
Type
Description
Q’ty
1 2 3
Hydraulic Pressure Tester Air Leakage Tester Repetition Tester
50 ~ 1,000 mm 50 ~ 1,000 mm 15 ~ 750 mm
4 3 2
9 10 11
Actuator Tester Cryogenic Tester Flow Capacity Tester
50 ~ 650 mm ~ 1200mm ~ 350mm
2 1 1
4
Dial Gauge
0-300 mm
3
12
Thermometer
AT-10
2
5
Venire Calipers
0 ~ 1,000 mm
16
13
30V.3A
1
6
Ultra Thickness Gauge
VA8041
2
14
~ 100 kg/m
3
7 8
Rockwell Hardness Tester Multi Tester
SR-200 ATECK 434
1 2
15 16
RPM Tester Hydraulic Torque Wrench High Temperature Tester Pitch Gauge
~ 1200℃ 2P ~ 20P
1 2
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7. Quality Control 3. Interaction of Quality Management System Processes
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8. Quality & Technical Conditions
No
Process
Relevant Quality & Technical Spec
UNIFLO Quality Procedure & Standards
1
QA/QC
- ISO 9001 / 14001, API Q1 / 6D / 602/ 608/ 609 - CE Mark (PED 97/23/EC)
- Quality Assurance Manual (QAM -001) - Procedure for Quality Assurance and Control (QP-A-101)
2
Material (PMI)
- ISO 15156 / NACE MR 0175 (Sour Gas) - ASTM Materials Spec / DIN 17175 - ASTM A 105 / 216 / 182 / 351 - ASTM A193-B7/A193M/194-2H /320 L7
- Procedure for Material Identification(QP-D-501) - Procedure for Supplier control (QP-D-302) - Procedure for Corrosion Environment control (QP-K-202) - Working Std of Material purchase (WS-07) - Working Std of Heat treatment (WS-10)
2-1
Bolting
- ASTM A193-B7/B8/A193M/194-2H/320 L7 - ASTM A307-B,/ASME/ANSI B18.2 - ISO 15156/ NACE MR 0175 (Sour Gas)
- Procedure for Purchase (QP-D-301) - Working Std of Materials Purchase (WS-07) - Working Std of Heat treatment (WS-10)
3
Design
- API 6D / 602 / 608 / 609, ISA S75-01/ FCI 70-2 - ASME/ANSI B 16.5 / 16.10 / 16.34 - BS 6755 Part 2 / ISO 10947 (Fire safety test)
- Procedure for Design and Development (QP-D-201) - Procedure for Drawing control (QP-D-202) - Working Std of Fire safety test (WS-11)
3-1
By Pass
- ASME/ANSI B 1.1 / 1.20/ 16.34 - ISO 228-1/2 - API 6D / 600
- Procedure for Design and Development(QP-D-201) - Procedure for Production Controls (QP-D-502) - Working Std of Material purchase (WS-07)
3-2
Actuation Kind of
- ISO 5211 -Type (Electric/Pneumatic/Hydraulic)
- Procedure for Inspection and testing(QP-E-103) - Procedure for Measuring and testing Equipment (QP-D-503) - Working Std of Maintenance (WS-13)
- ANSI B 16.34 , 16.5 - MSS-SP-25,44, 55 - API 6D/ 602/ 608 / 609 - BS 1868
- Procedure for Material Identification (QP-D-501) - Procedure for Inspection and testing (QP-E-103) - Working Std of Marking (WS-08) - Working Std of Coating (WS-06)
4
Visual
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8. Quality & Technical Conditions
No
Process
4-1
Surface Condition
- SSPC-SP-10 - BS 1868(Coating)
- Procedure for Production Control (QP-D-502) - Working Std of Surface Treatment and Painting (WS-03)
5
Dimension
- ASME/ANSI B16.34 / 16.10 - API 6D/602/608/609
- Procedure for Inspection and testing (QP-E-103) - Working Std of Machine (WS-06)
6
Testing (Pressure)
- ISO 5208 / EN 1626 / BS 6364/ / KS B2821 - API 598 / 6D / 602/ 608 / 609 - ASME/ANSI B16.34 / B16.37 / B16.104 - FCI 70.2 / ISA S75.19 / IEC 60534-4
- Procedure for Inspection and testing (QP-E-103) - Working Std of Installation (WS-13) - Working Std of Pressure test (WS-01) - Working Std of Cryogenic test (WS-16)
7
Welding
- AWS (WPS / PQR / WPQ) - ASME Sec IX-EN287/8 , ASME/ANSI B16.34 - API 6D / 602/ 608 / 609
- Procedure for Process Controls (QP-E-401) - Procedure for Production Controls (QP-D-502) - Working Std of Welding (WS-05)
8
NDE
- ASME Sec V/ VIII Div 1 - ASME/ANSI B16.34 - ASTM E10 / 18 / 94 / 142 / 709
- Procedure for Production Controls (QP-D-502) - Procedure for Inspection and testing (QP-E-103) - Working Std of NDE (WS-04)
- ISO 9001 / 10474 / 10204 / 14000 - API Q1 / 6D / 602/ 608 / 609 / 607 - PEC 97/23/EC
- Procedure for Customer Satisfaction (QP-E-101) - Working Std of Packing and shipment (WS-09) - Certificate of Conformance (ISO 10204) - Declaration of Conformity (PEC 97/23/EC)
9
Certificate
Relevant Quality & Technical Spec
UNIFLO Quality Procedure & Standards
Remarks : 1. UNIFLO will guarantee the product against defects / damages in design, materials and workmanship for a period of one (1) year after loading from UNIFLO warehouse. 2. UNIFLO will guarantee quality through UNIFLO QC and third party inspection before Shipping / Loading. Note : QP - UNIFLO Quality Procedure / WS - UNIFLO Working Standards.
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9. Production Items 1. Control Globe Valve UNIFLO Control Valves provided superior performance in demanding control and tight shut-off process, and used for either throttle or on-off control of a wide variety of power plant, Gas & Oil, Water, Steam,. etc. includes high flow capacity & pressure drops, low noise, reduced maintains.
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9. Production Items 2. Control Globe Valve Trim Trim Type : Single Port, Conventional Cage, Single Stage, Multi Stage, Disc Stack
Conventional Cage Pressure energized seal
Single Stage Multi Hole, Low noise &Anticavitation
Multi-hole, Multistage intermediate Anti-cavitation Trim
Disk Stack Ass’y, Anticavitation, Low noise & High pressure drop Trim
Double Stage, High attenuation & Low noise
Multi-hole, Low noise & Anti-cavitation Trim with internal diffuser
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9. Production Items 3. Control Globe Valve Structure UNIFLO Products incorporate the unique sealing & seating principle which is ideally suited for difficult process application including high cycle & temperature, ultra-cryogenic, high abrasive media, slurries ,.etc No
Parts Description
1 2 3 4 5 6 7 7-1 8 9 10 11 16 17 18 20 21 22 23
Body Bonnet Body Stud Body Nut Plug Seatring Window Cage Balance Cylinder Stem Plug-Stem Spacer Balance Ring Bonnet Gasket Seatring Gasket Packing Packing Follower Bolt Packing Follower Nut Packing Flange Pakcing Follower
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9. Production Items 4. Control Angle Valve The body designs of UNIFLO Angle Control have bolted bonnet, over sizing stem & yoke type and also, trim designs have single port, conventional cage, single stage, multi stage type.
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9. Production Items 5. Shut-off Butterfly Valve UNIFLO Soft & double, triple-offset butterfly valve is high performance in a rotary valve package. Its patented seating concept and adjustable travel actuator reduces dynamic unbalanced force and permits even flow rate adjustments. UNIFLO’s new improved double design products easily meet today’ most challenging special control process application.
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9. Production Items 6. Shut-off Ball Valve UNIFLO Soft & metal seated ball valve is flow conditioning technology and a unique ball arrangement. UNIFLO ball valves owe their success and long life on the market a to favorable combination of design with movable seat and performing characteristics and also, new improved double design products easily meet today’ most challenging special control process application.
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9. Production Items 7. nuflo Ball Valve (International Patents) UNIFLO nuflo ball valve with movable seats design is specially designed to offer a solution in server. Seat wear condition and having operational difficulty due to slurry accumulation between ball and seat. When the ball is about to rotate to any position or in open position, the non-fixed seats are detached from the ball surface by pneumatic control. The non-fixed seat moves toward the ball and tight shut to ball surface when the ball is in closed position.
With this superior movable seats design, there will be no leakage due to excessive seat wear and excellent sealing effect since the seats are tightened to ball be pneumatic pressure.
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9. Production Items 8. nuflo Control Valve (International Patents) UNIFLO nuflo control valve actuators built-in specifically with the body of the new concept is a very compact product. UNIFLO Valves owe their success and superior life on the market a to favorable combination of design with low operation torque and performing characteristics with self cleaning seat and also, new improve d double sealing design products easily meet today’ most challenging special control process application such as slurry, tar fluid, corrosion & toxic fluid, gas & vacuum line (Max 740 mmHg).
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9. Production Items 9. Desuper Heater Valve UNIFLO has a complete line of desuper-heater designed to cool superheated steam efficiently, single or multiple spray. steam atomizing, variable orifice, and a combined pressure reducing and desuper heating station. One of the most efficient desuper-heaters is the multiple nozzle spray unit shown at right along with the variable orifice desuper-heaters.
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9. Production Items 10. Actuators UNIFLO Actuator product is a pneumatic, spring-opposed diaphragm actuator operating from plant air. Excellent long-term accuracy and reliability is achieved through the use of multiple springs in the actuator. The rugged one-piece yoke, the pressed steel diaphragm case and the special nylon reinforced diaphragm provide dependable, high thrust performance. Additionally, the precision formed diaphragm eliminates friction and reduces variations in the effective area during operation which, in turn, results in exceptional linearity. Five different sizes of the UNIFLO actuators an optional top or side-mounted manual override is available on both direct and reverse actin with various accessories can virtually satisfy all application requirements.
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10. Certification & Registration 1. Certification Status Date
Title
Item Description
Register
Certificate No
‘08. 02. 19
ISO 9001
The Quality Management System for Control Globe, Ball, Butterfly Valves
DAS
12Q11814
‘99. 04. 03
NT
New Technology for Control Valves
SMBA
1999-013
‘99. 11. 19
Trade Mark
Nuflo
Korea
40-0459034
‘03. 08. 29
Patent
Pneumatic Valves, Valves device for Fluid transfer
Korea
10-0283593 /0397759
‘05. 05. 11
Patent
Nuflo Control Valves & Design
International
113182 / 207780
‘10. 02. 11
Venture Business
New Technology Company
KIBO
20110200702
‘11. 04. 07
INNO-BIZ
Technology Innovation Company
SMBA
110601-00488
‘11. 05. 23
R & D Center
R&D for the Valves
KOITA
2011110524
‘12. 03. 26
ISO 14001
The Environmental Management System for Control Globe, Ball, Butterfly Valves
IAF
ESC2468
‘12. 03. 28
R Class
Listed as a manufacturer & repair for thermal & hydroelectric power plant
Korea Power Co., Ltd
A945
‘14. 07. 10
ATEX
Control Globe Valves
ICIM S.p.A
0425
‘14. 08. 10
CE
Control & Shut-off Valves
SZUTEST
2195
‘14. 11. 10
Fire Safety
API 607 Fire Safety Test for Butterfly Valve
TUV Nord
K8709/C14
‘14. 11. 11
API Q1/6D
The Quality Management System for Ball Valves
API
6D-1483
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10. Certification & Registration 2. API 6D Monogram
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10. Certification & Registration 3. ISO 9001 Quality System / 14001 Environment System
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10. Certification & Registration 4. API 607 Fire Safety Test
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10. Certification & Registration 5. ATEX (Control Globe Valve) / CE (Industrial Valve)
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10. Certification & Registration 6. Patents (nuflo Trade Mark / Ball Valve)
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10. Certification & Registration 7. Patents (On-off Device for Liquid Process / On-off Device for Pneumatic)
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10. Certification & Registration 8. International Patent (Actuator built-in Valve Body)
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10. Certification & Registration 9. Venture (New Technology) / INNO-BIZ (Technology Innovation)
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10. Certification & Registration 10. Major Client List Clients
Process Conditions
Clients
Process Conditions
Korea Power Plant
Thermal & Hydroelectric power plant
POSCO Steel
Power Plant, Gas, Steam
Korea Gas Corp
Gas Plant
Hyundai Steel
Power Plant, Gas, Steam
Hyundai Eng & Cont’, Heavy Industry, Motors,
Gas, Oil, Refinery, Shipbuilding, Offshore
Hanwha Chemical
Chemical, Steam
Samsung C&T, Techwin, Petro Chemical,
Chemical, Semiconductor, Refinery, Gas, Oil, Steam
Styro Lution
Chemcal, Gas, Steam
SK Chemical, Industry, Construction , Energy
Chemical, Refinery, Gas, Oil
Hyosung T&C, BASF
Refinery, Gas, Oil, Steam
GS Construction, Power
Refinery, Gas, Oil, Steam
Dongyang Nylon
Chemical
Doosan Heavy Industry
Power Plant, Chemical, Steam
OCI
Chemical, Gas
Wolsung Nuclear Power Plant
Nuclear Power Plant
Daelim Eng, Industry
Power Plant, Oil
LG Chemical, Micronics, Phillips, Eng,
Chemical, Semiconductor, Refinery, Oil, Steam
China Petro Chemical (China)
Gas, Oil, Refinery
Lotte Chemical
Chemical, Refinery, Steam
B A S F (Germany)
Chemical, Steam
S - Oil
Refinery, Gas, Oil, Steam
KOPECS (Korea)
OEM supply
Daewoo Construction
Refinery, Gas, Oil, Steam
MOTOYAMA (Japan)
OEM supply
Hyundai Oil Bank
Refinery, Gas, Oil, Steam
CURTISS WRIGHT (USA)
OEM supply
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11. Photo Gallery 1. Control Globe Valves
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11. Photo Gallery 1-1. Control Globe Valves
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11. Photo Gallery 1-2. Control Globe Valves
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11. Photo Gallery 1-3. Control Globe Valves
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11. Photo Gallery 1-4. Control Globe Valves
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11. Photo Gallery 2. Shut-off Ball Valves
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11. Photo Gallery 2-1. Shut-off Ball Valves
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11. Photo Gallery 2-2. Shut-off Ball Valves
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11. Photo Gallery 2-3. Shut-off Ball Valves
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11. Photo Gallery 3. Shut-off Butterfly Valves
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11. Photo Gallery 3-1 Shut-off Butterfly Valves
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11. Photo Gallery 4. Desuper Heater Valves
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11. Photo Gallery 4-1. Desuper Heater Valves
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11. Photo Gallery 5. Actuators
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11. Photo Gallery 6. Valves Installation Status
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Thanks
We, UNIFLO will do our best for the customer’s satisfaction as a leading company of the control valve. Thanks very much for your kind attention.
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