Triplex PUmp 01 Checklist

Doc No

QUALITY CHECK LIST Work Title: GENERAL REPAIR TRPIPLEX PUMP # 01 Date Start: 03 - 08 - 2009

Date Completed:

Page:

CONTRACT NO

DEPT

RIG MAINTENANCE

JOB CODE

SECTION

OWNER 

CPI

WO. NO

TYPE

TRIPLEX PUMP

SIZE

BRAND

GARDNER DENVER 

WWDR NO

DM/FRM/QAC/08

Rev

01

Date Effective

01/05/2009

1 of 2

PERCENTAGE CONDITION

1. GENERAL

CONDITION BEFORE 45%

2. EQUIPMENT DESCRIPTION

ITEM NAME

MUD PUMP

ITEM CODE

Ex RIG TP # O1

OCATIO

3. PROCEDURE SPESIFICATION

 NO

REQUIREMENT

1

REFERENCE

2

MAN POWER 

3

TOOLS

4

PROCEDURE

LIMBAT SHOP

4. MAN POWER 

Y

N

REMARKS

DESCRIPTION

Y

N

TAIL GATE MEETING GWP

√ √

√ √ √

SOP JSA

OTHER

LOT O

PPE REQUIRED

 NAME

BADGE #

SAFETY HEAD

SYAFDES

SAFETY SHOES

HENDRIZAL

SAFETY EYE

SYAHRUL

DATE IN

DATE OUT

REMARKS

92067

HAND GLOVE

OTHER  5. PICTURE

6. ACTIVITY

ACTION

INSPECTION DESCRIPTION

PRE INSPECTION

CHECK 

 NON CONFORMANCE CONFORMANCE ACTION ACTION FINAL INSPECTION

IN-PROCESS INSPECTION

REPAIR

REPLACE

REMARKS

VERIFIED BY

CLEAN UP UP

QTY

VISUAL

%

1 UNIT

A

ENGINE S/N:6TB05587

1

BATTERY

N/A

2 EA

WAITING PART

2

STATER MOTOR 24 VOLT

N/A

1 EA

WAITING PART

3

ALTENATOR 24 VOLT

N/A

1 EA

WAITING PART

4

SWITCH ON/OFF

N/A

1/1 EA

WAITING PART

5

WIRINGS

N/A

6

TACHOMETER 

7

INDICATORS

8

FUEL TANK 

√

FUEL FITER 

1 EA 1 EA

11

PRIMING PUMP

1EA

12

THROTLE ENGINE SPEED

1 EA

13

SCREEN FUEL FILTER 

14

FUEL TRANSFER PUMP

FUEL LINES

N/A

17

RADIATOR 

18

AIR FAN

19

FANDRIVE

20

V - BELT

21

TEMPERATUR GAUGE

22

WATER PUMP

23

AFTER COOLER 

24

LUBE OIL FILTER 

√ √ √ √ √ √ √ √ √ √ √ √

28

EXHOUSE PIPE

□

Return / repair equipments by supplier 

 NEW PART PART

100

 NEW PART PART

√

100

 NEW PART PART □

Reworking of certain shares from result of work  according to requirement or request of [cutomer/ client]

□

√

INDICATORS FUEL

HOSES

Return of material to supplier/ Owner 

1 EA

15

27

100

N/A

16

LUBE OIL PUMP ENGINE

Destruction of documentation which related to cont. / plan

□

1 EA

INJECTION PUMP

LUBE OIL ENGINE SAE 40

√

1 EA

9

25

□

WAITING PART 1 EA

10

26

PIC

Work of remaking or addition result of work according to requirement

√

100

√

60

1 EA

√

60

1 EA

√

80

1 EA

√

80

3 EA

√

80

1 EA

√

100

1 EA

√

80

1 EA

√

80

1 EA

√

100

1 EA

√

80

1

√

100

2

√

80

4

1EA

 NEW PART PART

Comment:

 NEW PART PART Recommendation:

 NEW PART PART

□

CHECK 

□

REPAIR 

□

ACCEPTED

□

THIRD PARTY

3 1 EA

INSPECTION ATTACHMENT ATTACHMENT NO : NO

ITEM NAME : 5 X 6 SLUSH PUMP

INSPECTION DESCRIPTION

PRE INSPECTION

CHECK

REFER TO REPORT NO : ACTION

Page : _2__of 2____  FINAL INSPECTION

IN-PROCESS INSPECTION REPAIR

REPLACE

29

SPARK ARRESTER 

N/A

CLEAN UP QTY 1 EA

30

BLANKET

N/A

1 EA

31

TURBO CHARGER 

1 EA

32

BREATHER PIPE

√ √

33

ACTUATOR 

34

AIR CLEANNER 

35

EMERGENCY KILL

36

LINE AFTER COOLER 

37

EXHOUSE MANIFOLD

B

TRANSMISSION S/N

C

HIDRAULIC SYSTEM

D

TRIPLEX PUMP UNIT

1

DAMPENER 

2

RELEASE VALVE

3

3"DISCHARGE OUTLET

4

6"SUCTION INLET

5

CRANKSHAFT

6

MAIN BEARING

7

CONNECTING ROD

8

ROD BEARING

9

VISUAL

COMMENTS / NCR 

% WAITING PART WAITING PART

1 EA

N/A

√

1 EA

N/A

1 EA

√ √

1 EA

N/A

1 EA

W.O

N/A

1 EA

W.O

1 EA

PISTON ASSY

√ √ √ √ √ √ √ √

10 11

VALVES ASSY

N/A

12

FLUID END

13

POWER END

14

PRESSURE GAUGE

N/A

15

PACKING PLUNGER 

N/A

16

OIL GEAR BOX

17

WATER PUMP COOLING UNIT

N/A

1 UNIT

18

CHECK VALVE 2" 3000 PSI

N/A

1 EA

GEAR 

100%  NEW PART WAITING PART

1 EA

√ √

√ √ √

1 EA 1 EA 1 EA 1 pcs 3 Pcs 3 Pcs 3 Pcs

NOT COMPLETE 1 EA

6 EA 1Pcs 1Pcs 1Pcs 1 EA

W.O

√ WO

□

REPLACE

INSPECTION ATTACHMENT ATTACHMENT NO : NO

ITEM NAME : 5 X 6 SLUSH PUMP

INSPECTION DESCRIPTION

REFER TO REPORT NO : ACTION

PRE

FINAL INSPECTION

IN-PROCESS INSPECTION

INSPECTION

CHECK

Page : _2__of 2____ 

REPAIR

REPLACE

29

SPARK ARRESTER 

N/A

CLEAN UP QTY 1 EA

30

BLANKET

N/A

1 EA

31

TURBO CHARGER 

1 EA

32

BREATHER PIPE

√ √

33

ACTUATOR 

34

AIR CLEANNER 

35

EMERGENCY KILL

36

LINE AFTER COOLER 

37

EXHOUSE MANIFOLD

B

TRANSMISSION S/N

C

HIDRAULIC SYSTEM

D

TRIPLEX PUMP UNIT

1

DAMPENER 

2

RELEASE VALVE

3

3"DISCHARGE OUTLET

4

6"SUCTION INLET

5

CRANKSHAFT

6

MAIN BEARING

7

CONNECTING ROD

8

ROD BEARING

9

VISUAL

COMMENTS / NCR 

% WAITING PART WAITING PART

1 EA

N/A

√

1 EA

N/A

1 EA

√ √

1 EA

N/A

1 EA

W.O

N/A

1 EA

W.O

1 EA

PISTON ASSY

√ √ √ √ √ √ √ √

10

VALVES ASSY

N/A

6 EA

11

GEAR  FLUID END

13

POWER END

√ √ √

1Pcs

12 14

PRESSURE GAUGE

N/A

1 EA

15

PACKING PLUNGER 

N/A

16

OIL GEAR BOX

17

WATER PUMP COOLING UNIT

N/A

18 E

CHECK VALVE 2" 3000 PSI

N/A

1 EA

√

I UNIT

1

FUNCTION TEST

2

HYDRO TEST

3

SET

1 EA

1 EA 1 EA 1 EA 1 pcs 3 Pcs 3 Pcs 3 Pcs

NOT COMPLETE 1 EA

1Pcs 1Pcs W.O

√

SKID/BASE FLOUR 

DESCRIPTION

WAITING PART

√ √

8. TESTING  NO

100%  NEW PART

Y N RESULT

1 UNIT W.O

INSPECTED BY:

VERIFIED BY:

APPROVED BY

Date:

Date:

Date:

 Name :

Name:

Name:

QA/QC

CPI - REP  Drilinco Maju ISO 9001:2000

QA/QC

CPI - REP  Drilinco Maju ISO 9001:2000

COMPLICATION

TRIPLEX PUMP # 01

COMPLICATION

TRIPLEX PUMP # 01

WAITING RE-PAINT

PUMP UNIT

SUMMARY WAITING PART TRIPLEX PUMP #01

WAITING TRANSMIS

NO

DESCRIPTION PART

1

BATTERY

2

SIZE

QTY

150 AV

2 EA

STATER MOTOR ENGINE

24 VOLT

1 EA

3

ALTENATOR

24 VOLT

1 EA

4

SWITH ON OFF

1 SET

5

SCREEN FUEL FILTER

1 EA

6

SPARK ARRESTER

1 SET

7

EMEGENCY KILL ENGINE(ESD)

1 SET

8

TRANSMISSION

9

DAMPENER

10.

PISTON ASSY/ RUBBER PISTON

11

CHECK VALVE

12

WATER PUMP COOLING

CLT 754

1 UNIT 1 UNIT

5"

1 EA

2" 3M

1 EA

1 UNIT

REMARK

W.O MATERIAL FA

ION

RICATE