* ARMY TM 9-1425-688-10 MARINE CORPS TM 09397B-12/1A
TECHNICAL MANUAL
OPERATOR’S MANUAL FOR THE
JAVELIN WEAPON SYSTEM M98A1 (NSN 1430-01-433-8019) (EIC: N/A)
DISTRIBUTION STATEMENT D - Distribution authorized to Department of Defense and DoD contractors only to protect critical technical data on systems or hardware. This determination was made in 01 June 1996. Other requests shall be referred to Commander, U.S. Army Aviation and Missile Command, ATTN: SFAE-MSLS-CWS-AS-J, Redstone Arsenal, AL 35898-5000. WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec. 2751 et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25. DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document.
*THIS PUBLICATION SUPERSEDES TM 9-1425-688-12, TM 09397B-12/1A DATED 24 MAY 2005 HEADQUARTERS, DEPARTMENT OF THE ARMY AND HEADQUARTERS, MARINE CORPS 10 MAY 2007
PCN 184 093971 00
TM 9-1425-688-10
WARNING SUMMARY The warning summary contains general safety warnings that must be understood and applied during operation and maintenance. Failure to observe these warnings could result in serious injury or death to personnel. For information concerning First Aid, refer to FM 4-25.11.
WARNING MISSILE LAUNCHING
FLYING PARTICLES •
Flying debris can cause serious injury. Should injury occur, get medical help at once.
•
Do not launch the missile where obstructions such as trees, bushes, windows, doors, and/or overhangs would obstruct the missile’s flight path.
•
Do not fire the javelin over heads of friendly troops during training.
•
Make sure all friendly troops are clear of back blast areas.
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WARNING SUMMARY – (Continued) WARNING
EAR PROTECTION •
All personnel within 25 meters (83 feet) must wear hearing protection.
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WARNING SUMMARY – (Continued) WARNING MISSILE LAUNCHING • Allow sufficient space for the missile to clear any possible obstruction when launching the missile. • Personnel may be injured if a javelin missile is launched from enclosures without sufficient openings. • Launch missile with left eye if face shield absorber (a piece between indentation and main housing) is missing. • Follow instructions in WP 0007 00 for a failure to launch/fire.
FLYING PARTICLES •
Debris from the rocket motor may cause serious injury. Avoid looking down-range during initial missile launch without proper protection. Use the CLU to observe missile flight. Should injury occur, get medical help at once.
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WARNING SUMMARY – (Continued) WARNING PRONE POSITION •
Keep body at a 30º angle away from the round when launching a missile from the prone position.
•
Injury may occur if body is extended into back blast area. If injury should occur, seek medical help immediately.
•
Ensure that gunner's body remains clear of the back blast area.
WARNING LAUNCH TUBE ASSEMBLY Do not attempt to remove the missile from the LTA.
WARNING CLU BATTERY
VAPOR • The BA-5590/U battery contains pressurized lithium sulfur dioxide gas. It is highly toxic. Do not handle the battery in any way which may cause the battery to rupture.
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WARNING SUMMARY – (Continued) WARNING CLU BATTERY • Do not use the Saft America BA-5590/U batteries produced under contract DAAB07-88-C-C045 & DAAB0790-C-C020. BA-5590/U batteries made under both contracts were dead lined in December 1997 by safety of use message SOUM 97-017.
HOT AREA • Power down the CLU if the battery or battery compartment becomes hot to the touch. Wait at least 60 minutes before attempting to remove the battery.
VAPOR • Do not discharge batteries which show signs of bulging or cracks. Dispose of batteries as hazardous waste. • Batteries which show signs of a damaged discharge switch may be unstable and could result in violent battery venting during handling or disposal. Dispose of batteries as hazardous waste.
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WARNING SUMMARY – (Continued) WARNING CLU BATTERY • Power down the CLU upon hearing a hissing/popping sound (battery venting). Leave the area until any smell (rotten eggs) or signs of leaking gas have been cleared from the area.
WARNING BATTERY COOLANT UNIT
HOT AREA • Hot surfaces can cause serious burns. • Do not touch unshrouded BCU surfaces. • If the operator experiences burns from contact with BCU, get medical help at once. • The BCU contains a lithium-alloy thermal battery that is considered hazardous waste. Disposal of the BCU after use must be in accordance with TB 43-0134.
f
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WARNING SUMMARY – (Continued) WARNING SHIPPING AND STORAGE CONTAINER
EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel.
WARNING NUCLEAR, BIOLOGICAL, AND CHEMICAL CONTAMINATION Notify your supervisor if you think you have been exposed to nuclear, biological, or chemical contamination. FM 3-11.5 gives procedures for decontamination.
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TM 9-1425-688-10 LIST OF EFFECTIVE WORK PACKAGES INSERT LATEST CHANGED WORK PACKAGES. DESTROY SUPERSEDED DATA. Dates of issue for original and changed pages/work packages are: Original
0 10 May 2007
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 24 AND THE TOTAL NUMBER OF WORK PACKAGES IS 22 CONSISTING OF THE FOLLOWING: Page/WP No.
Change No.
Cover...........................0 a-g ...............................0 h Blank ........................0 A..................................0 B Blank........................0 i-vii...............................0 viii Blank ......................0 Chapter 1 Title Page ...0 WP 0001 00 ................0 WP 0002 00 ................0 WP 0003 00 ................0 Chapter 2 Title Page ...0 WP 0004 00 ................0 WP 0005 00 ................0 WP 0006 00 ................0 WP 0007 00 ................0 WP 0008 00 ................0 WP 0009 00 ................0
Page/WP No.
Change No.
WP 0010 00 ................0 WP 0011 00 ................0 WP 0012 00 ................0 WP 0013 00 ................0 WP 0014 00 ................0 Chapter 3 Title Page ...0 WP 0015 00 ................0 Chapter 4 Title Page ...0 WP 0016 00 ................0 WP 0017 00 ................0 Chapter 5 Title Page ...0 WP 0018 00 ................0 WP 0019 00 ................0 WP 0020 00 ................0 WP 0021 00 ................0 WP 0022 00 ................0 Index ...........................0
A/(B Blank)
TM 9-1425-688-10 *ARMY TM 9-1425-688-10 MARINE CORPS TM 09397B-12/1A HEADQUARTERS, DEPARTMENT OF THE ARMY AND MARINE CORPS WASHINGTON, DC., 10 MAY 2007
OPERATOR’S MANUAL For JAVELIN WEAPON SYSTEM M98A1 (NSN 1430-01-433-8019) (EIC: N/A) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes, or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms) directly to: Commander, U.S. Army Aviation and Missile Command, ATTN: AMSAM-MMC-MA-NP, Redstone Arsenal, AL 35898-5000. A reply will be furnished to you. You may also provide DA Form 2028 information to AMCOM via email, fax, or the World Wide Web. Our fax number is: DSN 788-6546 or Commercial 256-842-6546. Our email address is:
[email protected]. Instructions for sending an electronic 2028 may be found at the back of this manual. For World Wide Web use: https://amcom2028.redstone.army.mil. Notice of discrepancies or suggested changes should be forwarded on NAVMC form 10772 to: Commander, Marine Corps Logistics Bases (Code ACAL) Albany, Ga 31704-1128.
i
TM 9-1425-688-10 DISTRIBUTION STATEMENT D - Distribution authorized to Department of Defense and DoD contractors only to protect critical technical data on systems or hardware. This determination was made on 01 June 1996. Other requests shall be referred to Commander, U.S. Army Aviation and Missile Command. ATTN: SFAE-MSLS-CWS-AS-J, Redstone Arsenal, AL 35898-5000. WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec. 2751 et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25. DESTRUCTION NOTICE - Destroy by any methods that will . prevent disclosure of contents or reconstruction of the document
*This publication supersedes TM 9-1425-688-12 and TM 09397B-12/1A dated 24 May 2005 TABLE OF CONTENTS WP Sequence No WARNING SUMMARY HOW TO USE THIS MANUAL CHAPTER 1 - GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION General Information ............................................... 0001 00 Equipment Description and Data ........................... 0002 00 Theory of Operation ............................................... 0003 00 CHAPTER 2 - OPERATOR INSTRUCTIONS Description and Use of Operator Controls and Indicators .................................................... 0004 00 Carry Techniques, Firing Restrictions And Selecting A Firing Position................................. 0005 00 Assembly and Preparation for Use ........................ 0006 00 Target Engageability .............................................. 0007 00
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TM 9-1425-688-10 TABLE OF CONTENTS (Continued) CLU Battery Installation, Removal, and Disposal ............................................................. 0008 00 BCU Removal, Installation and Disposal ...................................................... 0009 00 Operating Procedures............................................ 0010 00 CLU Round and Carry Bag Cleaning Instructions......................................................... 0011 00 Packing Instructions – CLU Shipping and Storage Container....................................... 0012 00 Operation Under Unusual Conditions .................... 0013 00 Emergency Procedures ......................................... 0014 00 CHAPTER 3 - TROUBLESHOOTING PROCEDURES Operational Check Out and Troubleshooting Procedures.............................. 0015 00 CHAPTER 4 - MAINTENANCE INSTRUCTIONS Introduction to Preventive Maintenance Checks and Services ...................................................... 0016 00 Preventive Maintenance Checks and Services ..... 0017 00 CHAPTER 5 - SUPPORTING INFORMATION References............................................................. 0018 00 Components of End Items and Basic Issue Items Lists ................................................ 0019 00 Additional Authorization List (AAL) ........................ 0020 00 Expendable/Durable Supplies and Materials List............................................... 0021 00 Loose Cargo Transportation .................................. 0022 00 INDEX ALPHABETICAL LIST
INDEX 1
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HOW TO USE THIS MANUAL You must familiarize yourself with the procedure before beginning the task. To become familiar with this manual, spend some time looking through it to see what it contains. Once you are familiar with it, you can find information in two ways: • •
Use the table of contents Use the index at the rear of the manual
The best way to find what you want depends on how familiar you are with this manual. In most cases, the fastest way is to use the table of contents. USE THE TABLE OF CONTENTS 1. The table of contents is a list of work packages in the manual. 2.
Suppose you were told to clean the CLU.
3. Using the example below, you could go directly to the table of contents. There you would see Work Package 0011 00, CLU Round and Carry Bag Cleaning Instructions. 4. The top of the page has INITIAL SETUP. This tells you what you will need to complete the procedure. 5. Following the INITIAL SETUP are illustrated procedures to clean the CLU.
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TM 9-1425-688-10 USE THE TABLE OF CONTENTS - Continued TM 9-1425-688-10
0011 00
OPERATOR INSTRUCTION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 CLU, ROUND AND CARRY BAG CLEANING INSTRUCTIONS
INITIAL SETUP Tools
None
Materials
Kit, Lens Cleaning, Item 2, WP 0021 00 Cloth, Cleaning, Item 5, WP 0021 00 Detergent, General Purpose Cleaning Item 6, WP 0021 00
CLU and ROUND 1. Inspect surfaces for heavy coating of dirt or mud. If dirt or mud is visible go to step 2. If slightly dirty, i.e., dust, proceed to step 3.
2. Rinse area with clean water and wipe with clean dry cloth. 0011 00-1
v
TM 9-1425-688-10 USE THE INDEX AT THE REAR OF THE MANUAL 1. The index lists, in alphabetical order, all the subjects that are in the manual. 2. Each subject is listed in two or three ways whenever possible so that you can easily find what you are looking for. For example, "List of Abbreviations" is also listed as "Abbreviations, List of". EMERGENCY PROCEDURES This manual contains EMERGENCY PROCEDURES for use by the operator if a missile fails to launch. As shown below these pages are BLACK BORDERED to allow for instant location within the book. Read the procedures in case you experience a hangfire or misfire. References within the manual refer to WP 0014 00 when immediate action may be needed.
vi
TM 9-1425-688-10 USE EMERGENCY PROCEDURES - Continued TM 9-1425-688-10
0014 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 EMERGENCY PROCEDURES JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Definitions Misfire: When the fire trigger has been pulled and the missile does not launch. The ; indicator on the CLU display may or may not flash. Hangfire: When the fire trigger has been pulled and the missile does not launch. The ; indicator on the CLU display will be flashing. The missile has been activated and could possibly launch. Javelin Malfunction Indicators/Immediate Action Procedures. PROBLEM MISFIRE
INDICATOR ; Red (Flashing) or NO INDICATOR
ACTION (1) Release fire and seeker triggers. Keep Javelin pointed in direction of enemy. (2) Re-attempt to launch missile. If missile fails to launch, go to (3) below. (3) Set CLU power switch to OFF.
0014 00-01
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TM 9-1425-688-10
CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR JAVELIN WEAPON SYSTEM
TM 9-1425-688-10
0001 00
GENERAL INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 GENERAL INFORMATION SCOPE Type of Manual:
Operator‘s Maintenance
Model Number and Equipment Name:
Surface Attack Guided Missile & Launcher: FGM-148A, FGM-148B and FGM-148C Command Launch Unit: M98A1
Purpose of Equipment:
To provide medium range antitank capability for the U.S. Army and U.S. Marine Corps.
MAINTENANCE FORMS, RECORDS, AND REPORTS Department of the Army forms and procedures used for equipment maintenance shall be those prescribed by DA PAM 750-8, the Army Maintenance Management System (TAMMS) Users Manual. Accidents involving injury to personnel or damage to materiel will be reported on DA Form 285, U.S. Army Accident Report, in accordance with AR 385-40, Accident Reporting and Records. Explosives and ammunition malfunctions will be reported in accordance with AR 75-1, Malfunctions Involving Ammunition and Explosives (RCS CSGLD-1961(MI)). Marine Corps Personnel will use TM 4700-15/1 Equipment Record Procedures.
0001 00-1
0001 00
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REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS If your Javelin needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you do not like about your equipment. Let us know why you do not like the design or performance. Put it on an SF Form 368 (Product Quality Deficiency Report). Mail it to: Commander, U.S. Army Aviation Missile Command, ATTN: AMSAM-MMCMA-NM, Redstone Arsenal, AL 35898-5238. E-mail to:
[email protected]. We'll send you a reply. Marine Corps Personnel are encouraged to submit SF Form 368 in accordance with MCO 4855.10. CORROSION PREVENTION AND CONTROL Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in the future. While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials, such as rubber and plastic. Unusual cracking, softening, swelling or breaking of these materials may be a corrosion problem. If a corrosion problem is identified, it can be reported using Product Quality Deficiency Report SF Form 368. Use of key words such as “corrosion”, “rust”, “deterioration” or “cracking” will ensure that the information is identified as a CPC problem. The form should be submitted to the address specified in DA PAM 750-8.
0001 00-2
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0001 00
OZONE DEPLETING SUBSTANCES The continued use of ozone depleting substances (ODS) has been prohibited by Executive Order 12856 of 3 August 1993. Ozone depleting substances are not used during operation or maintenance of the Command Launch Unit (CLU). DESTRUCTION OF ARMY AND MARINE MATERIEL TO PREVENT ENEMY USE
CORPS
Destruction of Army materiel to prevent enemy use shall be in accordance with TM 43-0002-70. Marine Corps Personnel: render the CLU inoperable by smashing, scattering or burying disassembled pieces, burning or destroying by weapons fire. PREPARATION FOR STORAGE OR SHIPMENT Refer to WP 0012 00 for instructions on preparing the CLU for storage or shipment.
0001 00-3
0001 00
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NOMENCLATURE CROSS-REFERENCE LIST Simplified Nomenclature
Official Nomenclature
Absorber Absorber Absorber Absorber Absorber Aft End Cap Aft End Cap Membrane Bail
Afocal Absorber Battery Box Cover Absorber Battery Cover Absorber Left Handle Absorber Right Handle Absorber Aft Shock Cushion Frangible Membrane Battery Cover Retainer Assembly Battery Cover Assembly Battery Coolant Unit (BCU) Assembly BCU Latch Assembly BCU Temperature Indicator Slide Adjuster Handle
Battery Cover BCU BCU Latch BCU Status Indicator Buckle Carry Handle CLU Interface Connector Crossbrace Daysight Daysight Lens Daysight Lens Cover Detector Dewar Cooler Diopter Adjust Ring Elapsed Time Meter Eyecup Eyepiece Face Shield Absorber Fire Trigger Flipper Mirror
Electrical Plug Connector Lower Crossbrace Assembly Visible Optics Assembly No. 1 Window Visible Optics Assembly Lens Cap Detector Dewar Cooler Assembly Diopter Grip Time Totalizing Meter Eyecup Assembly Eyepiece Assembly Top/Facial Absorber Right Trigger Assembly Display Injection Mirror
0001 00-4
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0001 00
NOMENCLATURE CROSS-REFERENCE LIST – (Continued) Simplified Nomenclature
Official Nomenclature
Forward End Cap Forward End Cap Latch Guide Bar Guide Pin Guide Pin Humidity Indicator Humidity Indicator Latch Assembly Latch Release Launch Tube Assembly Left Handgrip Controls Lens Paper Locking Pin Main Housing Manual Release Button Night Vision Sight NVS Lens NVS Lens Cover Protective Cover Pylon Right Handgrip Controls Round
Forward Shock Cushion
Round Hooks
End Cap Clamp Alignment Pin Pylon Aft Guide Pin Pylon Forward Guide Pin Desiccator Forward Desiccator Latch Base Latch Lock Launch Tube Final Assembly Left Switch Assembly Presaturated Lens Paper End Cap Lock Pin Main Housing Assembly Manual Release Button Afocal Assembly Afocal Number One Lens Lens Cap Assembly Protective Cap Pylon Assembly Right Switch Assembly Surface Attack Guided Missile: FGM-148A, FGM-148B, and FGM-148C Alignment Hooks
0001 00-5
0001 00
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NOMENCLATURE CROSS-REFERENCE LIST – (Continued) Simplified Nomenclature Round Interface Bracket Round Interface Catch Round Interface Connector Seeker Trigger Shoulder Strap Strap Mount Strap Mount Wire Rope
Official Nomenclature Missile Interface Bracket Missile Interface Catch Viking Connector Left Trigger Assembly Shoulder Strap Carrying Assembly Aft Shoulder Strap Mount Forward Shoulder Strap Mount Flexible Wire Rope
0001 00-6
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0001 00
LIST OF ABBREVIATIONS AND ACRONYMS Abbreviations and Acronyms, with their meanings, are contained in the following list: Abbreviation/Acronym
Meaning
AAL ASIOE
Additional Authorization List Associated Support Item of Equipment Battery Coolant Unit Basic Issue Items Built-in-Test Commercial and Government Entity Code Controlled Item Inventory Code Components of End Items Command Launch Unit Corrosion Prevention and Control Common Table of Allowances Detector Dewar Cooler Depot Maintenance Work Requirements Department of Transportation Equipment Improvement Recommendations Electromagnetic Interference Explosive Ordnance Disposal Elapsed Time Meter Field-of-View Field Tactical Trainer Imaging Infrared Joint Table of Allowances Launch Tube Assembly Maintenance Allocation Chart
BCU BII BIT CAGEC CIIC COEI CLU CPU CTA DDC DMWR DOT EIR EMI EOD ETM FOV FTT IR JTA LTA MAC
0001 00-7
0001 00
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LIST OF ABBREVIATIONS AND ACRONYMS – (Continued) Abbreviation/Acronym
Meaning
MTOE
Modified Table Of Organizational Equipment Nuclear, Biological, and Chemical Narrow Field-of-View Next Highest Assembly National Stock Number Night Vision Sight Ozone Depleting Substances Preventive Maintenance Checks and Services Quantity-Distance Quality Assurance Specialist Ammunition Surveillance Source, Maintenance and Recoverability Code Specialized Repair Activity The Army Maintenance Management System Table of Distribution and Allowances Test, Measurement, and Diagnostic Equipment Table of Organizational Equipment Unit Under Test Unit of Measure Wide Field-of-View
NBC NFOV NHA NSN NVS ODS PMCS Q-D QASAS SMR SRA TAMMS TDA TMDE TOE UUT U/M WFOV
0001 00-8
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0001 00
QUALITY OF MATERIAL Material used for replacement, repair or modification must meet the requirements of this technical manual. If quality of material requirements are not stated in this technical manual, the material must meet the requirements of the drawings, standards, specifications or approved engineering change proposals applicable to the subject equipment. SAFETY, CARE, AND HANDLING CLU Safety The CLU has been assigned a Controlled Item Inventory Code (CIIC) of Category 3. Physical security provided to the CLU must be commensurate with this CIIC. The Javelin round and CLU together are CIIC Category 1. The CLU and round must never be stored at the same location. Round Safety The Javelin round is classified Quantity-Distance (Q-D) Class 1.1 when out of round shipping and storage container (1.2 when in container), Compatibility Group E, and Department of Transportation (DOT) Class A for shipping. Explosive weight: Warhead Missile motor Launch Tube Assembly
5.89 lb 2.69 lb 6.94 lb
0001 00-9
0001 00
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SAFETY, CARE, AND HANDLING –(Continued) CLU Care CLU lenses require special care. Don't try to scrub lens surface, optical coating may be damaged. When cleaning the lenses, always follow the cleaning procedure in WP 0011 00. When the CLU has been in storage for long periods of time, the CLU must be powered-up in DAY mode to allow the cathode ray tube to warm up prior to applying high voltage in the Night Vision Sight (NVS) mode. Use the chart listed below to determine the warm-up time period. Storage Time 3 Months - 1 Year 1 Year or Longer
Warm-Up Time 5 Minutes 12 Hours
Round Care Storage temperature limits for Javelin rounds are -51º to +160ºF (-46º to +71ºC).
0001 00-10
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0001 00
SAFETY, CARE, AND HANDLING – (Continued) CLU Handling
CAUTION •
If CLU has been in storage in excess of 30 days, DO NOT power-up CLU in NVS mode of operation or place switch in TEST position. Power-up CLU in day mode for at least five minutes. Failure to comply will damage CRT.
•
If CLU has been in storage longer than one year, CLU must be powered-up in day mode for a minimum of 12 hours. DO NOT place switch in NIGHT or TEST position sooner than 12 hours.
The Javelin CLU is shipped and stored in the CLU shipping and storage container. The CLU shipping and storage container protects the CLU during transportation, storage, and associated handling. The CLU shipping and storage container also protects the CLU from natural and induced environments, including nuclear, biological, and chemical (NBC) environments. During unit storage keep the CLU in the CLU shipping and storage container, sealed with a security seal.
0001 00-11
0001 00
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SAFETY, CARE, AND HANDLING – (Continued) Round Handling CAUTION •
The Launch Tube Assembly provides environmental and physical protection for the missile. Do not attempt to remove the missile from the Launch Tube Assembly.
•
Do not handle the round roughly or drop it. Rough handling may damage the missile motor or missile components and cause a malfunction at launch or in flight.
The Javelin round is shipped and stored in the round shipping and storage container. The round shipping and storage container protects the round during transportation, storage, and associated handling. The round shipping and storage container also protects the round from natural and induced environments, including NBC environments.
0001 00-12
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0001 00
SAFETY, CARE, AND HANDLING – (Continued) Design features of the round shipping and storage container include: •
A cover assembly containing a latch mechanism that provides environmental and Electromagnetic Interference (EMI) seals.
•
Pressure and humidity control provided by a humidity indicator, 2 packages of desiccant, and a pressure release valve controlling positive and negative container pressure to two pounds per square inch differential.
•
Four handles for lifting and tiedown and interlocking posts to provide stack stability.
Rounds may be stacked 8 high in indoor storage, and 4 high (depending on stack stability) on level, improved outdoor storage. Use 4-inch dunnage for indoor storage and 6-inch dunnage for outdoor storage. Do not use dunnage between stack layers, containers have interlocking feature. The nose end of rounds in storage must be pointed in the direction posing the least hazard to personnel and equipment in case of fire or accidental explosion. Temporary shelters (tarpaulin covered, shed, etc.). Javelin rounds may be maintained in this type of storage with storage site location in a well drained area. Tarpaulin or cover should be placed in a manner to permit free air circulation while still protecting rounds from direct sunlight. This type of storage should be used only when mission requirements dictate and should not exceed 30 days.
0001 00-13
0001 00
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SAFETY, CARE, AND HANDLING – (Continued) Open storage (without tarpaulin, shed etc.) will be permitted only during wartime and during firing exercises. Before storing rounds in open storage during peacetime, authorization must be first obtained from Commander, USA AMCOM, ATTN SFAE-MSLS-CWS-AS-J, Bldg 4505, Redstone Arsenal, AL 35898-5000. Open storage must be held to the absolute minimum time (not to exceed 30 days). Open storage in excess of 30 days requires waiver. Request for waiver must be submitted in accordance with AMC-R 385100 through command channels to Commander, HQ, AMC Safety Office, ATTN AMCSF-X, with a copy provided to SFAE-MSLS-CWS-AS-J. The Javelin round has been assigned a CIIC of Category 1. Physical security provided to the round must be commensurate with this CIIC. The Javelin round and CLU together are also CIIC Category 1. The round and CLU must never be stored at the same location. Refer to DA PAM 385-63 and DA PAM 385-64 for general ammunition care, handling, and safety. Refer to TB 43-0134 for the safe handling of lithium-sulfur dioxide batteries. Warning And Caution Statements WARNING and CAUTION statements have been strategically placed throughout this text prior to operating or maintenance procedures. Conditions considered essential to the protection of personnel are labeled CAUTION. A WARNING or CAUTION will apply each time the related step is repeated. Prior to starting any task, the WARNINGs or CAUTIONs included in the text for that task shall be reviewed and understood.
0001 00-14
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0002 00
GENERAL INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 EQUIPMENT DESCRIPTION AND DATA SCOPE This section shows the location and briefly describes the major components of the Javelin weapon system. Equipment characteristics, capabilities, features, differences between models, equipment data, equipment configuration, safety, care and handling are explained. EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES The Javelin is a medium range, manportable, recoilless, antitank assault weapon and is capable of defeating current and projected enemy armor, and hovering enemy helicopters. The Javelin can be used during the day, night, or degraded weather conditions, including electronic and electro-optical countermeasures. The Javelin is made up of a one-time expendable round and a Command Launch Unit (CLU). The round consists of a missile environmentally sealed inside a Launch Tube Assembly (LTA). The LTA is also used as the missile launch platform. The CLU is manportable, reusable, battery operated, and is the gunner's interface with the round. The CLU contains Builtin-Test (BIT) capability. The CLU is issued with a carry bag. The carry bag provides space to carry the CLU, lens cleaning kit, technical manual, and battery.
0002 00-1
0002 00
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EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES – (Continued)
Figure 1.
Major Components
0002 00-2
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0002 00
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CLU
Figure 2.
CLU (Sheet 1 of 2)
Face Shield Absorber - Shields gunner's face from possible launch debris and helps protect CLU from damage during handling and movement. Absorbers - Protects the CLU from damage during handling and movement. Desiccant Plug - Contains desiccant to reduce humidity inside of the CLU. Power Switch - Four-position rotary switch used to select CLU operational modes. Seeker Trigger - Initiates seeker mode of operation and seeker lock-on after track gates are adjusted around target.
0002 00-3
0002 00
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LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) Left Handgrip Controls - Consists of focus (FOC), sight select (SGT SEL), and filter (FLTR) switches. Switch functions are described in WP 0004 00.
Figure 2.
CLU (Sheet 2 of 2)
Elapsed Time Meter (ETM) - Records the total operating hours of CLU. Move cover aside to view internally mounted ETM. Round Interface Bracket - Provides the mechanical interface with round. Daysight - Optical system that works similar to a telescope. Provides a magnified, visible-light image of what the gunner sees.
0002 00-4
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0002 00
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) DDC – The Detector Dewar Cooler (DDC) provides thermal imaging for the Night Vision Sight (NVS) operation. Night Vision Sight - Optical system that converts an infrared (IR) image into a visible-light target image of what the gunner sees. Test Connector - Provides electrical interface for Field Tactical Trainer (FTT) simulator round operation and CLU testing. Battery Compartment - Provides housing for the battery. Fire Trigger - Used to initiate missile firing sequence. Right Handgrip Controls - Consists of gate adjust (GATE ADJ), contrast & brightness (CTRS & BRT), and attack select (ATTK SEL) switches. Switch functions are described in WP 0004 00. Absorbers – Protect the CLU from damage during handling and movement. Round Interface Connector - Provides electrical interface with the round.
0002 00-5
0002 00
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LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) Round
Figure 3. Components of the Round End Caps - The end caps are designed to protect the missile from damage during transport and handling. There are two end caps on the LTA: the forward and aft end caps. Each has a foam shock absorber to protect the round from impact if it is dropped or otherwise abused. The end caps also provide stability and support when the round is strapped in a vehicle transit rack or placed on the ground.
0002 00-6
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0002 00
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) Forward End Cap - The forward end cap protects the missile from moisture, dust, etc. It is not removed unless the missile is to be launched. The forward end cap is removed from the round after the CLU is connected to the round. If the missile is not launched, the forward end cap is reinstalled to prevent missile damage. The forward end cap latch secures forward end cap to round. Locking pin locks forward end cap latch in place and prevents movement. A humidity indicator displays status of relative humidity inside the LTA. Desiccant - Prevents moisture from gathering in the missile and causing possible missile malfunctions. (Not Shown Located in Forward End Cap) CLU Interface Connector - Provides electrical interface with the CLU. Latch Assembly - Provides mechanical interface with the CLU. Shoulder Pad - Provides point of balance and support when round is placed on gunner's shoulder. Launch Tube Assembly - Serves as a handling container and launch platform for the missile. Provides environmental and electromagnetic interference (EMI) protection for the missile. Aft End Cap - The aft end cap is permanently attached to the LTA. During launch, the center of the cap is designed to be blown out by the blast of the missile launch motor. Aft End Cap Membrane - Provides environmental protection for missile. Designed to be blown out by missile launch motor blast during launch.
0002 00-7
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LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – (Continued) Carry Handle - Provides a means to lift and carry the round. Shoulder Strap - Provides a means of carrying the round. Battery Coolant Unit - The Battery Coolant Unit (BCU) consists of two sections: a battery section and a compressedgas coolant section. The battery section powers the missile electronics before missile launch. The coolant section cools the missile to its operating temperature before missile launch. There are two configurations of the BCU and they are functionally identical. DIFFERENCE BETWEEN MODELS This manual covers round versions, FGM-148A, FGM-148B and FGM-148C. There are two versions of the shipping and storage container. Both versions are covered in this manual. ROUND IDENTIFICATION Round Shipping and Storage Containers, PN 13305300-029, PN 13305300-039 and PN 13303015-009 are identified as indicated in Figure 4. ROUND SHIPPING AND STORAGE CONTAINER Container markings include: Storage Temperature Limits, Nomenclature, Contract Number, Serial Number, Part Number, Manufacturer, Material Stock, Center of Gravity, Direction of Flight, Explosive Markings, and United Nations Identification.
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0002 00
ROUND SHIPPING AND STORAGE CONTAINER – (Continued)
LEFT SIDE VIEW
LEFT SIDE VIEW
RIGHT SIDE VIEW
RIGHT SIDE VIEW
TOP VIEW
TOP VIEW
FORWARD VIEW
FORWARD VIEW
AFT VIEW
PN 13305300-029 AND PN 13305300-039
Figure 4.
AFT VIEW
PN 13303015-009 341_0251
Shipping and Storage Container
LAUNCH TUBE ASSEMBLY The Javelin round is marked in accordance with MIL-STD709C. Javelin rounds are identified with colored bands. Black with yellow banding signifies an armor defeating and high explosive tactical round. A round with a single gold band signifies an inert round.
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EQUIPMENT DATA Weight & Dimensions CLU Weight Length Height Width
11.44 lb (5.19 kg) 19.29 in. (49.00 cm) 13.77 in. (35.00 cm) 14.96 in. (38.00 cm)
Carry Bag Battery Lens Cleaning Kit
0.60 lb (0.27 kg) 2.22 lb (1.01 kg) 0.05 lb (0.02 kg)
Round Weight Length Width
34.16 lb (15.49 kg) 47.60 in. (120.90 cm) 11.75 in. (29.85 cm)
Round Shipping and Storage Container for P/N 13305300-029 and P/N 13305300-039 Weight Length Height Width
40.00 lb (18.14 kg) 59.25 in. (150.50 cm) 15.00 in. (38.10 cm) 15.25 in. (38.74 cm)
Round Shipping and Storage Container for P/N 133003015-009 Weight Length Height Width
54.00 lb (24.49 kg) 55.40 in. (140.72 cm) 18.10 in. (45.97 cm) 15.2 in. (38.6 cm)
CLU Shipping and Storage Container Weight Length Height Width
29.00 lb (13.15 kg) 27.25 in. (69.22 cm) 16.87 in. (42.85 cm) 21.25 in. (53.98 cm)
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TM 9-1425-688-10
EQUIPMENT DATA – (Continued) Electrical Power Source CLU
Lithium-Sulfur Dioxide battery, BA-5590/U.
Round
BCU containing gas coolant bottle and thermal battery for ground operations, internal thermal battery for flight
Voltage Required CLU
24 VDC
Round
Various voltages provided by BCU and internal battery
Fields-of-View CLU: Daysight NVS NFOV NVS WFOV
4 by 6° (approx.) 2 by 3° (approx.) 4 by 6° (approx.)
Missile: Seeker
1 by 1°
Magnification Daysight NVS WFOV NVS NFOV Seeker
4X 4.2X 9.2X 9X
0002 00-11
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0002 00
EQUIPMENT DATA – (Continued) Battery Operating Time CLU: Power Conv Cambe Inc. Above 120˚F (49˚C) Below 120˚F (49˚C) Saft America Inc. Above 120˚F (49˚C) At 50˚F (10˚C) to 120˚F (49˚C) Below 50˚F (10˚C) to -20˚F (-29˚C)
0.5 hr 4.0 hr 0.5 hr 3.0 hr 1.0 hr
Round: BCU
4.0 min
Missile Effective Range Top Attack Mode
Minimum – 150 m (492 ft) Maximum – 2000 m (6562 ft)
Direct Attack Mode
Minimum – 65 m (213 ft) Maximum – 2000 m (6562 ft)
EQUIPMENT CONFIGURATION There are three configurations of the Javelin: the M98, the M98A1, and the M98A2. This manual covers CLU M98A1. For information about CLU M98. For information about the CLU M98A2, refer to TM 9-1425-1687-10. PREPARATION FOR AIR DROP Refer to FM 10-552 for instructions on How to Prepare a Javelin for Air Drop.
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0003 00
GENERAL INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 THEORY OF OPERATION SCOPE Javelin is made up of the CLU and a one-time expendable round. The CLU is manportable, reusable, battery operated, and is the gunner's interface with the round. The CLU provides passive day/night surveillance, target detection, classification and recognition, battlefield damage assessment, CLU status, built-in test (BIT), and missile software storage capabilities. When a round is connected, the CLU provides missile status indication, missile software download, and launch capabilities. CLU OPERATION The CLU has four modes of operation: OFF, DAY, NIGHT, and TEST. The operational modes are controlled by the power switch.
Figure 1. Power Switch 0003 00-1
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CLU OPERATION – (Continued) The CLU may not power up properly the first time it is turned on. Instead of performing normally, the CLU indicators will flash. This behavior occurs when the CLU battery is not able to generate the voltage needed. Leaving the power switch in DAY position for about a minute, then cycling power will condition the battery to supply power to the CLU. The power may have to be cycled on and off several times before the battery is warm enough to begin normal operation. Off Mode. Power switch is in the OFF position. In this mode, no power is applied to the CLU. The daysight can be used for surveillance, target detection, and recognition. The NVS cannot be used and the gunner has no missile launch capability. Day Mode. Power switch is in the DAY position. In this mode, power is applied to the CLU. The day FOV can be used to acquire a target. The gunner has full missile launch capability. Night Mode. Power switch is in the NIGHT position. In this mode, NVS cooldown is initiated. NVS cooldown time is approximately 2.5 minutes. The gunner has full missile launch capability. Test Mode. Power switch is placed in the TEST position, then released. BIT can only be performed when a round is not attached to the CLU. When a round is attached, the TEST position is ignored. Results of BIT are displayed on the CLU display within about 20 seconds of initiation. If a failure is detected during BIT, the CLU BIT FAILURE 7 indicator will light.
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0003 00
JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW Javelin is equipped with three optical systems; two in the CLU (daysight and NVS) and one in the round (seeker). An optical system is a series of optical elements (lenses, mirrors, filters, etc.) that gather light at the system’s input and develop an image at its output. In this case, the output is to the gunner. The area of a scene that can be viewed at one time through an optical system is the FOV. An optical system’s FOV is related to the system’s magnification. The wider the FOV’s coverage, the less magnification it has. The narrower the FOV's area of coverage, the greater magnification it has. Javelin has four FOVs. They include: day FOV, WFOV, NFOV, and seeker FOV. The daysight provides the day FOV. The Night Vision Sight provides WFOV and NFOV. The seeker, found in the missile, provides seeker FOV. Daysight. The daysight is like a telescope. It provides day FOV for the gunner. Day FOV is used when visibility is good. It is also used to engage a target when the gunner cannot wait the 2.5 minutes required for the NVS to cool down.
Figure 2. Clear/Obscure Target 0003 00-3
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JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW – (Continued) Night Vision Sight. The NVS is an imaging infrared (IR) system. It converts an infrared target into a visible target image. This allows the gunner to see during daytime and conditions of limited visibility. The NVS has two fields of view: WFOV and NFOV. Wide Field of View. The WFOV provides the gunner with a 4x magnification of the target scene. With an area of coverage approximately 6° x 4°, WFOV covers a large or wide area compared to NFOV. This allows the gunner to scan a large general area to detect potential targets. However, the gunner will not be able to distinguish target detail. As a result, WFOV is used for surveillance and target detection.
Figure 3. Wide Field Of View
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0003 00
JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW – (Continued) Narrow Field Of View. The NFOV provides an infrared image with 9x magnification of the target scene. With an area of coverage approximately 3° x 2°, NFOV covers a smaller, or narrower, area of the scene than WFOV. The gunner would have to move the CLU back-and-forth and up-and-down in NFOV to cover the same area as WFOV. The gunner only uses NFOV after locating a potential target. This lets the gunner see a potential target’s details more clearly so the gunner can determine whether or not it’s a target. Therefore, NFOV is used primarily to classify and recognize a target, but it can be used for battle assessment also.
Figure 4.
Narrow Field Of View
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JAVELIN OPTICAL SYSTEMS AND FIELDS OF VIEW – (Continued) Seeker Field Of View. The seeker FOV provides an infrared image as seen through the missile with 9x magnification of the target scene. Images in seeker FOV are not as detailed due to the limitations of the optics of the seeker. This FOV is used to lock on to a target and engage it.
Figure 5. Seeker Field of View
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0003 00
SEEKER OPERATION Seeker Activation. The CLU must be attached to a round before the seeker can be activated. Squeezing the seeker trigger when in DAY mode of NVS mode can activate the seeker. Once the gunner squeezes the seeker trigger, it initializes software download from the CLU to the missile. The seeker begins to cool down and the missile powers up, the 1 and < indicators will light up on the CLU display until the seeker is ready for use (10-15 seconds). The CLU display will change from either ., /, or 0 to 1. Track gates will appear and flash, the < indicator will go out and the 2 attack indicator will come on.
601127A 601127A
AFTER SEEKER TRIGGER PULL
10-15 SECONDS AFTER SEEKER TRIGGER PULL
124_0463
Figure 6. Seeker Activation
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SEEKER OPERATION – (Continued) Track Gate Adjustments. The gunner uses track gates to lock the seeker onto the target. Track gates are adjusted using the GATE ADJ/CTRS & BRT switch. Track gate adjustments can only be done after seeker activation and prior to lock-on.
Figure 7. Track Gates
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0003 00
SEEKER OPERATION – (Continued) Seeker Lock-On. After the track gates are adjusted around the target, the gunner squeezes and holds the seeker trigger. Two things happen to indicate lock-on has occurred. The track gates stop flashing and solid crosshairs appear on the CLU display.
Figure 8. Seeker Lock On
0003 00-9
0003 00
TM 9-1425-688-10
MISSILE OPERATION Missile Attack Modes. The Javelin can kill a target at two thousand meters. In addition, the missile has two gunnerselectable attack modes (top or direct). Each mode has its own peculiar flight path or "profile" for reaching the target. Top Attack Mode. In top attack, the missile comes from above the target to impact and detonate on top of the target. This capability allows you to attack a vehicle from the front, the rear or a flank position. Generally, armored vehicles have less protective armor on top. By striking the top of the vehicle, the missile penetrates the vehicle and still has enough explosive force remaining to do extensive damage inside the target vehicle. This mode greatly increases the probability of a kill. Top attack is the default missile mode when the seeker is first activated. The exact profile of the missile during flight depends on range to the target and is determined automatically by the missile on-board software. If the target is under a protective structure, using top attack may cause the missile to impact and detonate on the structure instead of the target. To avoid this, the missile can be programmed for direct attack.
Figure 9. Top Attack Mode and Flight Paths
0003 00-10
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0003 00
MISSILE OPERATION – (Continued) Direct Attack Mode. In the direct attack mode, the missile impacts and detonates on the side of the vehicle. The direct attack mode flight allows the missile to reach a target that is under a protective structure at a maximum range of 2000 meters. To do this, the missile flies a more direct route from the gunner to the target vehicle. Direct attack can be selected only after the seeker is activated when the gunner pushes the ATTK SEL switch on the right handgrip. As in top attack, the exact profile of the missile flight path depends on the range to the target.
Figure 10. Direct Attack Mode and Flight Paths
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TM 9-1425-688-10
CHAPTER 2 OPERATOR INSTRUCTIONS FOR JAVELIN WEAPON SYSTEM
TM 9-1425-688-10
0004 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS INTRODUCTION The controls and indicators used to operate the Javelin Command Launch Unit (CLU) and round are described and shown in this work package. Controls are switches and buttons used to perform various functions, with some having dual-purpose use. Indicators identify Javelin operational modes, conditions, and functions. Study the illustrations and descriptions of the controls and indicators before you attempt to operate the Javelin.
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COMMAND LAUNCH UNIT Control
Function
Figure 1. Diopter Adjust Ring Diopter Adjust Ring
The diopter adjust ring is located on the CLU eyepiece. It is a hand rotated ring that the gunner uses to adjust the focus of the CLU display image. The adjustment compensates for individual differences in vision.
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0004 00
CLU – (Continued) Control
Function
Power Switch
Four-position rotary switch. Controls CLU operation.
Figure 2. CLU Power Switch OFF position. No power is applied to CLU. Daysight can be used for surveillance and target detection. The Night Vision Sight (NVS) is not operational and gunner has no missile launch capability. DAY position. When the power switch is in the DAY position, the Javelin is in the day mode. In the day mode, power is applied to the CLU. The gunner has use of the day field of view (FOV) but has no NVS. The gunner also has full missile capability. (The gunner can activate the seeker, lock the missile onto a target, and launch the missile).
0004 00-3
0004 00
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CLU – (Continued) Control Power Switch (Continued)
Function NIGHT position. When the power switch is in the NIGHT position, the Javelin is in the night mode. This mode gives the gunner full Javelin capability. Once the NVS is cool enough (approximately 2.5 to 3.5 minutes, dependent on the temperature), the gunner can select either the NVS wide field of view (WFOV), the narrow field of view (NFOV), or the day FOV. Again, the gunner has full missile capability. (The gunner can activate the seeker, lock the missile onto a target, and launch the missile). TEST position. Spring-loaded position that returns to NIGHT position after being selected and released. Initiates CLU built-in-test (BIT) when round is not attached.
0004 00-4
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0004 00
CLU – (Continued) Function
Control Right Handgrip
124_0487
Figure 3. Right Handgrip GATE ADJ CTRS & BRT
Spring-loaded, self-centering thumb switch. Moves up, down, left, and right. Switch functions differently during NVS and seeker operations. NVS Operation. - Adjusts contrast and brightness of CLU display image. Brightness is adjusted by moving switch vertically (up increases brightness /down decreases brightness). Contrast is adjusted by moving switch horizontally (left decreases contrast/right increases contrast). Seeker Operation - Adjusts size of track gates. Up moves track gates apart vertically and down moves track gates together vertically. Left moves track gates in horizontally and right moves track gates out horizontally
0004 00-5
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CLU – (Continued) Function
Control Right Handgrip - (Continued) ATTK SEL
Allows gunner to select which missile flight profile (top attack or direct attack) to use for target engagement. Switch is only active after seeker activation and cool down. Top attack is the default mode. Direct attack mode can be selected by pressing ATTK SEL switch. The mode selected will be indicated by the appropriate indicator lighting on CLU display. Switch is deactivated after seeker lock-on is commanded.
Fire Trigger
Sends fire signal to missile. Fire trigger disabled until seeker lock-on.
0004 00-6
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0004 00
CLU – (Continued) Control
Function
Left Handgrip
124_0486
Figure 4. Left Handgrip SGT SEL
Selects FOV viewed on CLU display. Appropriate indicator (., /, 0) lights when SGT SEL switch is pressed. Switch is only active after NVS cool down and the power switch is in the NIGHT position. Pressing SGT SEL switch allows gunner to cycle through day ., /, and 0. After seeker activation, gunner can switch back to last FOV before seeker activation by pressing SGT SEL switch. 0004 00-7
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TM 9-1425-688-10
CLU – (Continued) Control
Function
Left Handgrip – (Continued) FOCUS
Spring-loaded, self-centering thumb switch. Adjusts focus of NVS (WFOV or NFOV). Not operational in day or seeker FOVs. Moves up or down. Up. - Focus at a longer range. Down. - Focus at a closer range.
FLTR
Selects NVS filter. The filter is used as field counter-counter measure.
Trigger Guard
Prevents seeker from accidental activation. Lift up to access seeker trigger.
Seeker Trigger
Activates seeker, locks seeker onto a target, and enables fire trigger. Initial squeeze, (3-5 seconds) and release action activates Battery Coolant Unit (BCU), initiates seeker cool down, missile power up, and software download to missile. When seeker trigger is squeezed a second time and held, seeker lock-on is initiated. When seeker lock-on is achieved, fire trigger is enabled. Releasing seeker trigger after lock-on and prior to pressing fire trigger to launch missile will cause a loss of lock-on.
0004 00-8
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0004 00
CLU – (Continued) Control
Function
Left Handgrip - (Continued) Seeker Trigger
Activates seeker, locks seeker onto a target, and enables fire trigger. Initial squeeze, (3-5 seconds) and release action activates Battery Coolant Unit (BCU), initiates seeker cool down, missile power up, and software download to missile. When seeker trigger is squeezed a second time and held, seeker lock-on is initiated. When seeker lock-on is achieved, fire trigger is enabled. Releasing seeker trigger after lock-on and prior to pressing fire trigger to launch missile will cause a loss of lock-on.
0004 00-9
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TM 9-1425-688-10
CLU INDICATORS Indicator
Function
Figure 5. Elapsed Time Meter and Desiccant Plug Elapsed Time Meter
Records elapsed time of CLU operation.
Desiccant Plug
Contains desiccant for the CLU.
0004 00-10
TM 9-1425-688-10
0004 00
CLU DISPLAY INDICATORS Status Indicators. The status indicators surround the CLU display images, whether they are from the daysight (.), from the NVS (/ or 0), or from the seeker in the missile (1). The gunner can observe the status indicators by looking into the eyepiece. They identify Javelin operational modes, conditions, and malfunctions. There are fourteen indicators, each coded in one of three colors: green, amber, or red. All the status indicators are never lit at the same time during normal operation. However, a few may be lit simultaneously.
Figure 6. Status Indicators
0004 00-11
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CLU DISPLAY INDICATORS Green Status Indicators. Seven of the fourteen status indicators are green. Green signifies that the monitored function is in a satisfactory condition and that it is all right to proceed with normal operations. Indicator
Function
Figure 7. Green Status Indicators
.
The DAY indicator is located at the top of the CLU display and at the far left. It lights when the day FOV is selected when the power switch is either in the Day or Night mode.
/
The WFOV indicator is located at the top of the CLU display and to the left of center. Solid ON indicates the CLU is in WFOV. When it flashes, it indicates the NVS has reached a focus limit.
0004 00-12
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0004 00
CLU DISPLAY INDICATORS – (Continued) Indicator
Function
0
The NFOV indicator is located at the top of the CLU display and to the right of center. When it is steadily lit, it indicates that the CLU is in NFOV. When it flashes, it indicates that a focus limit has been reached.
1
The SEEK indicator is located at the top of the CLU display at the far right. It lights within 3 seconds after gunner pulls the seeker trigger. When the SEEK indicator lights, the gunner releases the seeker trigger. The gunner sees 1 approximately 10 seconds later.
0004 00-13
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TM 9-1425-688-10
CLU DISPLAY INDICATORS Function
Indicator
Figure 8. CLU Display Indicators
2
The TOP indicator is located in the right side of the CLU display at the top. It lights when the missile is in the top attack mode. This is the default mode.
3
The DIR indicator is located in the right side of the CLU display in the center. It lights when the missile is in the direct attack mode.
4
The FLTR indicator is located on the right side of the CLU display at the bottom. It lights when the filter is selected.
0004 00-14
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0004 00
CLU DISPLAY INDICATORS – (Continued) Amber Status Indicators. Two of the status indicators are amber. Amber is used to advise the gunner that a marginal condition exists. It also alerts the gunner to situations where caution, a recheck, or an unexpected delay is necessary. Indicator
Function
Figure 9. Amber Status Indicators
Figure 10. Amber Indicator for Caution, Recheck or Delay 0004 00-15
0004 00
TM 9-1425-688-10
CLU DISPLAY INDICATORS – (Continued) Indicator
Function
+
The NVS NOT COOL indicator is located on the left side of the CLU display at the top. It lights when the NVS is selected but the detector dewar cooler (DDC) has not cooled down to its operating temperature. The indicator goes out when the NVS is cooled down to its operating temperature. If the DDC warms up again, this indicator lights.
,
The MISSILE NOT READY indicator is located at the bottom of the CLU display at the far right. Solid ON indicates the missile flight information is not downloaded from the CLU, missile BIT is not complete, or seeker not cooled. The MISSILE NOT READY indicator flashes to indicate the missile electronics are close to an overheat condition. Missile will shut down a minimum of 30 seconds after flashing starts.
0004 00-16
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0004 00
CLU DISPLAY INDICATORS – (Continued) Red Status Indicators. Five of the status indicators are red. Red has two meanings depending on whether it is flashing or solid. A flashing red indicator is used to warn the gunner of an emergency condition where action must be taken. A solid indicator is used to alert the gunner that the system or any portion of the system is inoperative or that a successful Javelin engagement is not possible until corrective action is taken. Indicator
Function
Figure 11. Red Status Indicators
;
The MISSILE BIT FAILURE indicator is located at the bottom of the CLU display and to the right of center. Solid ON indicates the missile BIT has detected a failure within the missile. The MISSILE BIT FAILURE indicator flashes to indicate a misfire occurred when the gunner squeezed the fire trigger and the missile did not launch. 0004 00-17
0004 00
TM 9-1425-688-10
CLU DISPLAY INDICATORS – (Continued) Indicator
:
Function The HANGFIRE indicator is located on the bottom of the CLU display and to the left of center. The HANGFIRE indicator flashes to indicate a missile hangfire occurred when the gunner squeezed the fire trigger.
0004 00-18
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0004 00
CLU DISPLAY INDICATORS – (Continued) Indicator
Function
Figure 12. Battery Coolant Unit (BCU) Low Indicator
9
The BATTERY COOLANT UNIT LOW indicator is located at the bottom of the CLU display at the far left. During system operation, after seeker activation, the 0 indicator will flash to indicate the BCU has approximately 30 seconds (or more, depending on the ambient temperature) of operating time remaining. When it lights solid, the BCU is spent, the CLU reverts to the last CLU FOV, all missile functions stop, and the missile cannot be launched.
0004 00-19
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CLU DISPLAY INDICATORS – (Continued) Indicator
8
Function The CLU BATTERY LOW indicator is located on the left side of the display at the bottom. The indicator flashes to indicate the CLU battery is low and has approximately 2 to 5 minutes of operating time remaining. When the CLU battery power is too low to operate the CLU, the CLU display automatically reverts to day FOV (. does not illuminate), the CLU BATTERY LOW indicator goes solid and the 7 illuminates. The missile cannot be launched until the CLU battery is replaced.
0004 00-20
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0004 00
CLU DISPLAY INDICATORS – (Continued) Indicator
Function
Figure 13. CLU BIT FAILURE Indicator
7
The CLU BIT FAILURE indicator is located on the left side of the CLU display in the center. The CLU BIT FAILURE lights to indicate the CLU has failed its BIT.
0004 00-21
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TM 9-1425-688-10
ROUND CONTROLS Control
Function
Figure 14. Round Controls BCU Latch
Releases BCU from round when pulled upward (BCU P/N 13303250) or when pressed down (BCU P/N 13303844). Secures BCU to round when BCU is properly mounted.
Forward End Cap Latch
Secures forward end cap to round. After locking pin is removed, forward end cap latch is rotated counterclockwise to release forward end cap.
Latch Release
Secures CLU to round when CLU is properly mounted. Releases CLU from round when pressed
0004 00-22
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0004 00
ROUND CONTROLS – (Continued) Function
Control
Figure 15. Manual Release Button Manual Release Button
Equalizes pressure between the outside atmospheric pressure and the air space between the seeker dome and the forward end cap when pushed. (May make a hissing sound when pressed while equalizing pressure.). 0004 00-23
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ROUND CONTROLS – (Continued) Indicator
Function
Figure 16. BCU Status Indicator BCU Status Indicator
Displays status of BCU. Indicator changes from a white spot to a dark spot to indicate when BCU is expended. 0004 00-24
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0004 00
ROUND CONTROLS – (Continued) Indicator
Function
Figure 17. Humidity Indicator Humidity Indicator
Located on the forward end cap. Monitors humidity of round during longterm storage. It does not determine serviceability of the round.
0004 00-25/(26 Blank)
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0005 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 CARRY TECHNIQUES, FIRING RESTRICTIONS AND SELECT A FIRING POSITION SCOPE This work package contains instructions for operating the Javelin weapon system under usual conditions. Carry techniques, firing restrictions, selecting a firing position, target engageability, engage a target, engage multiple targets, target engagement during limited visibility conditions, malfunction procedures, and troubleshooting are explained. The tasks are organized to make it as easy as possible for you to complete what is required. Review this work package, WP 0007 00 and WP 0010 00 to make sure that you are familiar with the procedures for each task before attempting to perform a task. Refer to WP 0006 00 for unpacking instructions for the Javelin Command Launch Unit (CLU). Refer to WP 0006 00 for preparation for issue and use of the round. CARRY TECHNIQUES There are three recommended carry techniques that the soldier can use to transport the CLU and round: short distance, long distance, and tactical. Marine Corps Personnel may use the missile carry bag (not shown) in the same position as the Launch Tube Assembly (LTA) in the Short Distance and Long Distance Carry.
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CARRY TECHNIQUES – (Continued)
CAUTION Damage to CLU and round could occur if shoulder strap comes free from strap mounts. To prevent damage to CLU and round, ensure that shoulder strap is properly routed through buckles. Check routing of shoulder strap through buckle. If necessary, redo as shown.
Figure 1. Shoulder Strap Buckle Routing Short Distance Carry. In the short distance carry technique, the round can be carried in one of two ways: 1. The round may be carried on the gunner’s right side with the shoulder strap over the right shoulder. The round is parallel to the ground, waist high with the forward end cap pointed in the direction of movement. The right hand may be placed on the shoulder strap to help keep the strap on the shoulder.
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CARRY TECHNIQUES – (Continued) 2. The round may be carried on the gunner’s right side with the shoulder strap over the right shoulder. The forward end cap is pointed down with the round behind the right shoulder, parallel to the gunner’s body. The gunner’s right hand may be placed on the shoulder strap to help keep the strap on his shoulder.
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Figure 2.
Carry Techniques
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CARRY TECHNIQUES – (Continued) Long Distance Carry. The long distance carry technique is used when contact is not likely and the Javelin is not required for immediate use.
124_0432 Figure 3. Long Distance Carry Technique
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CARRY TECHNIQUES – (Continued) Tactical Carry. The tactical carry technique is used when moving between firing locations and enemy contact is likely.
Figure 4. Tactical Carry Technique
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FIRING RESTRICTIONS
WARNING
FLYING PARTICLES • Flying debris can cause serious injury. Should injury occur get medical help at once. • Don't launch the missile where obstructions such as trees, bushes, windows, doors, and/or overhangs would obstruct the missile's flight path. • Do not fire the javelin over heads of friendly troops during training.
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FIRING RESTRICTIONS – (Continued)
Figure 5. Danger Areas Rear Danger Area. The area primarily to the rear of the round. In this area, fatalities or serious injury could occur because of the blast, flame, and flying debris. The rear danger area is divided into the primary danger zone and three caution areas. Primary Danger Zone. The primary danger zone is a 60˚ included sector, with the apex of the sector at the aft end of the missile Launch Motor. The primary danger zone radius of curvature is 25 meters. Serious injury or fatality is possible for personnel in the primary danger zone during a firing. A portion of the primary danger zone has been extended forward to the firing line. This portion is within the range of 1 through 5 meters left and right of the launch tube centerline. This extended portion is an area affected by activation of the flight motor relief system.
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FIRING RESTRICTIONS – (Continued) Caution Area 1. Caution Area 1 is an area extending radially 25 meters (82 feet) from each side of the primary danger zone to the firing line. Serious hearing impairment or damage from frequent exposure could occur to personnel in this area during firings. Approved hearing protection and eye protection should be worn by personnel positioned in this area. Caution Area 2. Caution Area 2 is an extension to the rear of the primary danger zone and is identified as a 10 meter (32.9 feet) radius, aft of the launcher and within 60˚ sector. Approved hearing protection and eye protection should be worn by personnel who are positioned in this area. Caution Area 3. Caution Area 3 is an extension to the rear of the primary danger zone and is identified as a 100 meter (329 feet) radius, aft of the launcher and within 60˚ sector. This is the area affected by activation of the flight motor pressure relief system. Approved hearing protection and eye protection should be worn by personnel who are positioned in this area.
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FIRING RESTRICTIONS – (Continued)
WARNING Personnel may be injured if a javelin missile is launched from enclosures without sufficient openings.
Figure 6. Minimum Enclosure Example
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FIRING RESTRICTIONS – (Continued) Enclosure. When launching a missile from an enclosure, the enclosure must meet the following minimum requirements: •
Room dimensions must be at least 15 feet by 12 feet by 7 feet high.
•
Window opening must be at least 2 feet by 2 feet, 6 inches.
•
Door opening must be at least 2 feet, 11 inches by 6 feet, 7 inches.
•
When firing from a room, the gunner should assume a kneeling position at window. This allows the gunner to extend the end of the round past the window. The gunner may rest either his elbows or the CLU handgrips on the window frame.
•
Also, remember that the end of the round must extend out at least as far as the outer-most overhang to prevent the missile from hitting any structures when it is launched.
Figure 7. Launching From an Enclosed Area
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FIRING RESTRICTIONS – (Continued)
WARNING • Don’t launch the missile where obstructions such as trees, bushes, windows, doors, and/or overhangs would obstruct the missile’s flight path. • Allow sufficient space for the missile to clear any possible obstruction when launching the missile. • Do not fire the javelin over heads of friendly troops during training. Obstructions. Survey the area surrounding the fighting position for obstructions which may interfere with missile launch or flight. Sight along top of round to check for clearance. If no obstructions, such as tree limbs, buildings, power lines, etc. can be seen, the gunner has sufficient clearance to launch the missile. Refer to WP 0003 00 for Missile Attack Mode trajectory.
Figure 8. Required Clearance 0005 00-11
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FIRING RESTRICTIONS – (Continued)
GUNNER SIGHTING ALONG TOP OF ROUND
CLEAR FLIGHT PATH
OBSTRUCTED FLIGHT PATH
Figure 9. Clear and Obstructed Flight Paths
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SELECT A FIRING POSITION There are four recommended positions the gunner can use to launch a missile. • • • •
Sitting Position Kneeling Position Standing Supported Position Prone Position
Sitting Position
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Legs Crossed
Knees Bent
Figure 10. Sitting Firing Position 1. Sit or kneel on the left side of the Javelin facing in the direction of fire. 2. Check the back blast area. Ensure no one is located in the back blast area. 3. Grasp the left handgrip with your left hand. Place your right hand under the round near the shoulder pad.
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SELECT A FIRING POSITION – (Continued) 4. Lift the Javelin in a single, smooth motion and position the shoulder pad on your right shoulder. 5. Adjust your body while holding the CLU to get into a comfortable sitting position. 6. Check the overhead flight path between the target and your firing position. To do this, sight along the top of the round. As long as all obstacles are above the line of the round, the missile has a clear path when it is launched. 7. After assuming a sitting position, ensure the forward end cap is on the ground, in front of and slightly to the right of right leg or foot. This ensures that it is out of the back blast area and that it is within easy reach to set the front end of the round on the end cap when you remove the Javelin from your shoulder.
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SELECT A FIRING POSITION – (Continued) Kneeling Position
Figure 11.
Kneeling Firing Position
1. Kneel on left side of the Javelin at the forward end, facing in the direction of fire. 2. Check the backblast area. Ensure no one is located in the backblast area. 3. Grasp the left handgrip with the left hand. Place right hand under the round near the shoulder pad. Lift the Javelin in a single, smooth motion and position the shoulder pad on the right shoulder.
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SELECT A FIRING POSITION – (Continued) 4. Hold the CLU by the right handgrip and adjust your body into the more comfortable position, with one knee or both knees on the ground. 5. Check the overhead flight path between the target and the firing position. To do this, sight along the top of the round. As long as all obstacles are above the line of the round, the missile has a clear path when it is launched. 6. After assuming the kneeling position, ensure the forward end cap is front of and slightly to the right of right leg or foot. This ensures that it is out of the back blast area and that it is within easy reach to set your front end on the end cap if removing the Javelin from your shoulder.
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SELECT A FIRING POSITION – (Continued) Standing Supported Position
Figure 12. Standing Supported Firing Position
1. Kneel on the left side of the Javelin at the forward end. 2. Check the backblast area (Specific requirements to be determined). 3. Grasp the left handgrip with your left hand. Place your right hand under the round near the shoulder pad. 4. Lift the Javelin in a single, smooth motion and position the shoulder pad on your right shoulder.
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SELECT A FIRING POSITION – (Continued) 5. Carefully rise to a standing position with legs spread apart. 6. Hold the CLU by the right handgrip and place your elbows on the edge or rim of the fighting position. 7. Check the overhead flight path between the target and your firing position. To do this, sight along the top of the round. As long as all obstacles are above the line of the round, the missile has a clear path when it is launched. 8. After assuming the firing position, ensure that the forward end cap is on the ground, and slightly to the right of your foot.
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SELECT A FIRING POSITION – (Continued) Prone Position 1. Set round on the ground with the flat sides of the end caps face down. The CLU interface connector and latch assembly should face up. 2. Ensure that the round points toward the target area. 3. Place the carry bag (with CLU) on the left side of the round by the forward end. 4. Lay on your left side along the left side of the round next to the carry bag. Maintain a low profile to limit observation of your movements.
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Figure 13. Prone Position 0005 00-19
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SELECT A FIRING POSITION – (Continued) 5. Remove the CLU from the carry bag. Turn the power switch to the NIGHT position. Connect the CLU to the round. 6. Remove forward end cap and place it directly under the open end of the Javelin.
CAUTION With the forward end cap removed, the seeker is exposed. Use extreme caution when tipping the Javelin forward to ensure no foreign material (rocks, mud, etc.) comes in contact with the seeker. 7. Open the NVS and daylight lens covers. 8. Check the back blast area. Ensure that no personnel are located in the primary danger or caution areas. 9. Position your body so it is parallel with the Javelin and place left hand tightly on the left handgrip.
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SELECT A FIRING POSITION – (Continued) 10 Tilt the Javelin and your body to the left side and at the same time reach out with your right hand to secure the forward end cap.
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Figure 14.
Grasping Forward End Cap
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SELECT A FIRING POSITION – (Continued) 11. Grasp the forward end cap, hold it with the inside of the forward end cap facing toward the CLU, the outside facing toward the ground, and the flat side of the forward end cap facing up.
Figure 15.
Javelin Resting on the Forward End Cap
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SELECT A FIRING POSITION – (Continued) 12. Slowly lower the Javelin until it rests on the forward end cap. Slide your body forward so that your right shoulder is against the forward end cap and the right handgrip is within reach.
WARNING • Injury may occur if body is extended into back blast area. If injury should occur seek medical help immediately. • Keep body at 30° angle away from the round when firing from the prone position. • Ensure that gunner’s body remains clear of the back blast area.
NOTE • Don’t balance the round on your shoulder while in the prone position. • Use the forward end cap to balance the round and to keep the aft end cap off the ground.
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SELECT A FIRING POSITION – (Continued) 13. Place your body at a 30° angle to the length of the round. This prevents your legs from extending into the backblast area.
Figure 16. Javelin at 30° Angle from Body END OF WORK PACKAGE 0005 00-24
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0006 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 ASSEMBLY AND PREPARATION FOR USE INITIAL SETUP Tools Materials
None None
UNPACKING
WARNING
EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel. 1. Press pressure release valve on CLU shipping and storage container, hold until hissing stops. 2. Remove security seal. 3. Grasp latch handles and turn counterclockwise.
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UNPACKING - (Continued) 4. Pull out and down from container and unhook four latches from rim of top cover.
Figure 1.
CLU Shipping and Storage Container
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UNPACKING - (Continued) 5. Open top cover on CLU shipping and storage container.
Figure 2.
CLU Shipping and Storage Container Open
6. Ensure that CLU, carry bag, lens cleaning kit, desiccant, and technical manual are present. Place battery (BA-5590/U) in shipping container.
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UNPACKING - (Continued)
Figure 3.
CLU, Battery, Lens Cleaning Kit, Technical Manual and Carry Bag
7. Close top cover on CLU shipping and storage container. 8. Hook four latches on rim of top cover and turn latch handles clockwise to secure.
NOTE Retain CLU shipping and storage container and all packing materials for reuse. 9. When issuing CLU to gunner, place all items in carry bag and retain shipping container with desiccant.
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0006 00
ASSEMBLY
CAUTION • The Launch Tube Assembly (LTA) provides environmental and physical protection for the missile. Do not attempt to remove the missile from the LTA. • Do not handle the round roughly or drop it. Rough handling may damage the missile motor or missile components and cause a malfunction at launch or in flight. 1. Using two persons, place the round shipping and storage container in a suitable area.
NOTE • Perform steps 2 thru 5 below, for shipping and storage containers PN 13305300-029 and PN 1330530-039. • Perform step 6 below, for shipping and storage containers PN 13303015-009. 2. Remove cover assembly as follows:
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ASSEMBLY - (Continued)
WARNING
EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel. a. Press pressure release valve, hold until hissing stops. b. Remove security seal.
Figure 4.
Round Shipping and Storage Container (FWD) 0006 00-6
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ASSEMBLY – (Continued) c.
Press spring and rotate latch handle until it contacts cover.
d. Rotate locking shaft clockwise until free. e. Remove cover assembly.
NOTE Retain round shipping and storage container and all packing materials for reuse. 3. Remove round as follows: a. Pull foam cushion from round shipping and storage container. b. Open foam cushion and lift out round. The round is now ready for issue and use.
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ASSEMBLY – (Continued) 4. Place foam cushion into round shipping and storage container.
Figure 5.
Foam Cushion
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ASSEMBLY – (Continued) 5. Install cover assembly as follows: a. Position cover assembly on round shipping and storage container ensuring markings are aligned.
Figure 6.
Round Storage and Shipping Container Alignment Markings
b. Rotate locking shaft counter-clockwise to engage ends of locking shaft with round shipping and storage container. c.
Lower latch handle onto spring and press until secured.
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ASSEMBLY – (Continued)
WARNING
EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel. 6. Remove Javelin round from shipping and storage container with PN 13303015-009 as follows: a. On removable endcap assembly (8), turn vent valve (10), counter-clockwise to the open position until hissing stops. b. Break security seals (9). c.
Open four latch assemblies (11) on removable endcap assembly and remove assembly from missile container.
d. Remove endcap foam (6) and desiccant (7).
NOTE When removing round cushion container assembly, ensure grooves remain aligned and round does not rotate. e. Using strap (4), slide round cushion container assembly (2) out of missile container. f.
Open securing straps (5).
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TM 9-1425-688-10 ASSEMBLY – (Continued)
Figure 7.
Round Removal
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ASSEMBLY – (Continued) g. Open round cushion container assembly and remove Javelin round (3) from round cushion container assembly. h. Close round cushion container assembly and secure with straps. i.
Align grooves and slide round cushion container assembly into missile container, aft end first.
NOTE Replace desiccant as required (TM 9-1427-68723). j.
Place removable end cap foam and desiccant into removable end cap assembly.
k.
Place removable end cap assembly on missile container and close four latch assemblies.
l.
Turn vent valve clockwise to the closed position and tighten securely.
END OF WORK PACKAGE
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0007 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 TARGET ENGAGEABILITY TARGET ENGAGEABILITY The gunner uses the stadia in CLU display to determine if a target is in-range of the Javelin missile. The stadia are based on the size of an average main battle tank – approximately 10-feet wide and 20-feet long. A tank approximately 20 feet (6 meters) in length, when seen in a flank aspect, bridges the gap between the stadia at the Javelin's maximum range (2,000 meters), exceeds the stadia at closer ranges, and does not bridge the stadia at longer ranges. An approaching or retreating tank (front or rear aspect) is approximately 10 feet (3 meters) wide, and bridges half the stadia gap at maximum range. The turret of the main battle tank is approximately 10 feet (3 meters) in length and width and is judged in the same way as a front/rear target. Two different stadia methods are used to determine if targets are in-range. The stadia method used is based upon target aspect. The two methods are full-stadia and half-stadia. FULL-STADIA METHOD The full-stadia method uses the full distance between the stadia to determine if a target is in-range. The full-stadia method is applied equally for the day FOV, WFOV, and NFOV stadia. Day FOV Stadia. The full distance between the day FOV stadia is represented by the day FOV upper stadia. Apply the day FOV full-stadia method as follows:
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FULL-STADIA METHOD – (Continued) 1. Move the day FOV upper stadia to the target, keeping the target between the day FOV upper stadia.
Figure 1.
Day FOV Upper Stadia
2. Place one side of the day FOV upper stadia on one edge of the target. If the opposite edge of the target touches or exceeds the other side of the day FOV upper stadia, the target is in-range.
Figure 2.
Day FOV In-Range Target 0007 00-2
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FULL-STADIA METHOD – (Continued) 3. If the opposite edge of the target does not touch or exceed the other side of the day FOV upper stadia, the target is out-of-range.
Figure 3.
Day FOV Out-Of-Range Target
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FULL-STADIA METHOD – (Continued) WFOV Stadia. Apply the WFOV full-stadia method as follows: 1.
Move the WFOV stadia to the target, keeping the target between the WFOV stadia.
Figure 4. 2.
WFOV Stadia
Place one of the WFOV stadia on one edge of the target. If the opposite edge of the target touches or exceeds the other WFOV stadia, the target is inrange.
Figure 5.
WFOV In-Range Target 0007 00-4
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FULL-STADIA METHOD – (Continued) 3.
If the opposite edge of the target does not touch or exceed the other WFOV stadia, the target is out-ofrange.
Figure 6.
WFOV Out-of-Range Target
NFOV Stadia. Apply the NFOV full-stadia method as follows:
Figure 7.
NFOV Stadia
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FULL-STADIA METHOD – (Continued) 1.
Move the NFOV stadia to the target, keeping the target between the NFOV stadia.
2.
Place one of the NFOV stadia on one edge of the target. If the opposite edge of the target touches or exceeds the other NFOV stadia, the target is inrange.
Figure 8. 3.
NFOV In-Range Target
If the opposite edge of the target does not touch or exceed the other NFOV stadia, the target is out-ofrange.
Figure 9.
NFOV Out-Of-Range Target
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HALF-STADIA METHOD
Figure 10.
Day FOV Lower Stadia
The half-stadia method uses half the distance between the stadia to determine if a target is in-range. The half-stadia method is applied differently for the day FOV, WFOV, and NFOV stadia. Day FOV Stadia. Half the distance between the day FOV stadia is represented by day FOV lower stadia. Apply the day FOV half-stadia method as follows: 1.
Move the day FOV lower stadia to the target, keeping the target between the day FOV lower stadia.
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HALF-STADIA METHOD – (Continued) 2.
Place one side of the day FOV lower stadia on one edge of the target. If the opposite edge of the target touches or exceeds the other side of the day FOV lower stadia, the target is in-range.
Figure 11.
3.
Day FOV Lower Stadia In-Range Target
If the opposite edge of the target does not touch or exceed the other side of the day FOV lower stadia, the target is out-of-range.
Figure 12.
Day FOV Lower Stadia Out Of-Range Target
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HALF-STADIA METHOD – (Continued)
Figure 13.
WFOV Half Stadia Method
WFOV Stadia. Half the distance between the WFOV stadia is represented by an imaginary line mentally drawn by the gunner. Apply the WFOV half-stadia method as follows: 1.
Move the WFOV stadia to the target, keeping the target between the WFOV stadia.
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HALF-STADIA METHOD – (Continued) 2.
Place one of the WFOV stadia on one edge of the target. If the opposite edge of the target touches or exceeds the imaginary line, the target is in-range.
Figure 14. 3.
WFOV Half-Stadia In-Range Target
If the opposite edge of the target does not touch or exceed the imaginary line, the target is out-ofrange.
Figure 15.
WFOV Half-Stadia Out-Of-Range Target
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HALF-STADIA METHOD – (Continued)
Figure 16.
NFOV Half Stadia Method
NFOV Stadia. Half the distance between the NFOV stadia is represented by the upper reticle line. Apply the NFOV half-stadia method as follows: 1.
Move the NFOV stadia to the target, keeping the target between the NFOV stadia.
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HALF-STADIA METHOD – (Continued) 2.
Place one of the NFOV stadia on one edge of the target.
Figure 17. 3.
NFOV In-Range Target
If the opposite edge of the target does not touch or exceed the upper reticle line, the target is out-ofrange.
Figure 18.
NFOV Out-Of-Range Target
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0007 00
TOP ATTACK In top attack, both stadia methods are used. The stadia method applied is determined by the target aspect. Front/Rear and Front/Rear-Oblique. Apply the halfstadia method using the front/rear edges of the target. Flank and Flank-Oblique. Apply the full-stadia method using the flank edges of the target. Hull Defilade. Apply the half-stadia method using the turret edges of the target. DIRECT ATTACK Direct attack should be used on targets under cover, hovering helicopters, and bunkers. Front/Rear and Front/Rear-Oblique Targets Under Cover. Apply the half-stadia method using the front/rear edges of the target. Flank and Flank-Oblique Targets Under Cover. Apply the full-stadia method using the flank edges of the target. Frontal Hovering Helicopters. Apply the full-stadia method using the weapons pylon wing edges of the target.
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DIRECT ATTACK – (Continued) Flank Hovering Helicopters. Apply the full-stadia method using the air inlet and exhaust edges of engine compartment for the target. Bunkers. Apply the half-stadia method using the bunker aperture edges.
END OF WORK PACKAGE
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0008 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 CLU BATTERY INSTALLATION AND REMOVAL AND DISPOSAL INITIAL SETUP Tools
None
Materials
Battery, BA-5590/U; Item 1, WP 0021 00 Battery, BB-390A/U, WP 0021 00 (For Training use only)
INSTALLATION
WARNING
VAPOR • The BA-5590/U battery contains pressurized sulfur dioxide gas. It is highly toxic. Do not handle the battery in any way which may cause the battery to rupture. • Do not use the Saft America BA-5590/U batteries produced under contract DAAB07-88C-C045 & DAAB07-90-C-C020. BA-5590/U batteries made under both contracts were deadlined in December 1997 by safety of use message SOUM 97-017. 0008 00-1
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INSTALLATION – (Continued)
WARNING
HOT AREA • Power down the CLU if the battery compartment becomes hot to the touch. Wait at least 60 minutes before attempting to remove the battery.
VAPOR • Power down the CLU upon hearing a hissing sound (battery venting). Leave the area until any smell or signs of leaking gas have cleared from the area.
CAUTION • Improper handling can cause damage to the battery cover or bail. Do not jerk or use excessive force to remove battery cover. • If the CLU is being used in conjunction with training, the BB-390A/U rechargeable battery may be substituted for the BA-5590/U. The BA5590/U must be used for all live fire exercises.
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TM 9-1425-688-10 INSTALLATION – (Continued) 1. Ensure power switch is set to OFF.
Figure 1.
Power Switch
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INSTALLATION – (Continued) 2. Release bail from battery cover.
Figure 2.
Battery Connector
3. Raise battery cover. 4. Inspect battery compartment for dirt. If dirty, clean (WP 0011 00). 5. Inspect battery interface connector for bent pins or corrosion. If pins are bent or corroded, turn in CLU for maintenance.
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0008 00
INSTALLATION – (Continued) 6. Inspect battery. a. Remove white tape from electrical connector on battery. b. Inspect electrical connector for broken or loose terminals and sign of corrosion. c.
Inspect battery case for cracks or dents and any sign of leakage or external corrosion. Replace battery if damaged.
d. Shake the battery.
NOTE • Due to the chemical characteristics of the BA5590/U CLU battery, if the battery sits for any extended period of time, a passivation (oxidation) layer will develop between cells. This passivation layer can be removed by shaking the BA-5590/U battery. If this layer is not removed, it may initially inhibit the start-up of the CLU. • A second method to remove the passivation layer is to place the BA-5590/U battery in a CLU, turn the CLU switch to night position and then turn the switch back to the off position. Repeating the Night/Off switch sequence a few times will cause the passivation layer to burnoff and the battery will come up to full voltage potential. 7. Slide battery into battery compartment, making sure battery engages with battery interface connector. 8. Replace battery cover on battery compartment and fasten bail. 0008 00-5
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TM 9-1425-688-10
REMOVAL
CAUTION Improper handling can cause damage to the battery cover or bail. Do not jerk or use excessive force to remove battery cover. 1. Ensure power switch is set to OFF position.
Figure 3.
CLU Power Switch
0008 00-6
TM 9-1425-688-10
0008 00
REMOVAL – (Continued) 2. Release bail from battery cover.
Figure 4.
Battery Removal
3. Raise battery cover and remove battery from battery compartment. 4. Dispose of TB 43-0134.
used
battery
in
accordance
with
5. Install new battery if required. 6. Replace battery cover on battery compartment and fasten bail.
0008 00-7
0008 00
TM 9-1425-688-10
DISPOSAL
WARNING
VAPOR • The BA-5590/U battery contains pressurized sulfur dioxide gas. It is highly toxic. Do not handle the battery in any way which may cause the battery to rupture.
NOTE For training, use battery test set, TS-4403A/U, to determine remaining battery life. 1. If required, dispose of battery as follows:
WARNING
VAPOR • Do not discharge batteries which show signs of bulging or cracks. Turn in to supply personnel to dispose of batteries as hazardous waste.
0008 00-8
TM 9-1425-688-10
0008 00
DISPOSAL - (Continued)
WARNING
VAPOR • Batteries which show signs of a damaged discharge switch may be unstable and could result in violent battery venting during handling or disposal. Turn in to supply personnel to dispose of batteries as hazardous waste. • Power down the CLU upon hearing a hissing/popping sound (battery venting). Leave the area until any smell (rotten eggs) or signs of leaking gas have been cleared from the area.
a. Carefully slit or remove protective label covering the discharge switch.
0008 00-9
0008 00
TM 9-1425-688-10
DISPOSAL - (Continued)
Figure 5.
Discharge Switch
b. Completely discharge battery using discharge switch. c.
Gently depress the discharge switch by pressing straight down or discharge switch until a single click is heard.
0008 00-10
TM 9-1425-688-10
0008 00
DISPOSAL - (Continued)
NOTE • It is normal for the battery to become hot (even to the point of deforming the plastic case) after activating the discharge switch. • When operationally possible, store battery in approved storage site for at least five days before disposal in accordance with TB 43-0134. Perform step d below. • When it is not operationally possible to store batteries in an approved storage site for at least five days, batteries are designated as hazardous waste and must be packaged in accordance with approved packing procedures. Such batteries shall be turned in to the Defense Reutilization and Marketing Office for disposal. Perform step e below. d. Place the battery in an approved storage site, well ventilated area isolated from personal and other hazardous material. Separate all discharging batteries by a minimum of two inches on all sides. Do not handle the battery during the 5 days discharge period. e. After 5 days refer to TB 43-0134 for battery disposition and disposal.
END OF WORK PACKAGE
0008 00-11/(12 Blank)
TM 9-1425-688-10
0009 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 BCU REMOVAL, INSTALLATION AND, DISPOSAL INITIAL SETUP Tools
None
Materials
Battery, Coolant Unit; Item 3, WP 0021 00
WARNING
HOT AREA • Hot surfaces can cause serious burns. • Don't touch unshrouded BCU surfaces. • Get medical help at once if you experience burns from contact with BCU. REMOVAL 1. Remove Javelin from shoulder and rest it on flat portion of aft end cap, positioning Javelin so that CLU handgrips are facing up and forward end of round rests on forward end cap.
0009 00-1
0009 00
TM 9-1425-688-10
REMOVAL – (Continued) 2. Grasp BCU shroud and lift up BCU latch (BCU P/N 13303250), or press down BCU latch (BCU P/N 13303844). 3. Slide BCU toward aft end of round to release it from the guide pins. Place BCU on the ground.
Figure 1.
BCU Latch and Guidepins
4. Dispose of used BCU in accordance with WP 0009 00.
0009 00-2
TM 9-1425-688-10
0009 00
INSTALLATION 1. Remove the plastic plug that protects internal gas bottle.
Figure 2.
Internal Gas Bottle Plug
0009 00-3
0009 00
TM 9-1425-688-10
INSTALLATION – (Continued) 2. Align BCU with guide pins on round pylon. 3. Slide BCU onto guide pins until BCU latch snaps into place indicating BCU is correctly connected. 4. Ensure BCU is completely connected by grasping BCU housing and pulling toward rear of pylon.
Figure 3.
BCU Latches and Guidepins
0009 00-4
TM 9-1425-688-10
0009 00
DISPOSAL
WARNING The BCU contains a lithium-alloy thermal battery that is considered hazardous waste. Disposal of the BCU after use must be in accordance TB 430134 Dispose of expended BCU in accordance with TB 43-0134.
END OF WORK PACKAGE
0009 00-5/(6 Blank)
TM 9-1425-688-10
0010 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 OPERATING PROCEDURES NOTE • If a malfunction occurs during operations, refer to Emergency Procedures (WP 0014 00). • Conduct Preventive Maintenance Checks and Services (PMCS) prior to placing the Javelin into operation (WP 0017 00). • If engaging multiple targets, activate the seeker prior to assuming a firing position.
0010 00-1
0010 00
TM 9-1425-688-10
ASSEMBLE THE JAVELIN
NOTE If weapon is assembled, go to Prepare to Fire. 1. Place round on the ground with flat portion of end caps facing down and latch assembly facing up.
Figure 1.
Round Flat on Ground
2. Remove protective cover from CLU interface connector. Pull on tab of lanyard to snug protective cover against side of round. Position protective cover so that no interference will exist when round is connected. 3. Remove protective cover from round interface connector. Pull on tab of lanyard to snug protective cover against side of CLU. Position protective cover so that no interference will exist when CLU is connected.
0010 00-2
TM 9-1425-688-10
0010 00
ASSEMBLE THE JAVELIN – (Continued)
Figure 2.
Protective Covers
4. Place round interface bracket in round hooks. 5. Slide forward and press down on CLU to engage CLU and round interface connectors. Round and CLU are connected correctly when latch release snaps into place.
0010 00-3
0010 00
TM 9-1425-688-10
ASSEMBLE THE JAVELIN – (Continued)
Figure 3.
Latch Release
6. Remove round forward end cap. a.
Remove locking pin by pulling straight up on wire rope.
0010 00-4
TM 9-1425-688-10
0010 00
ASSEMBLE THE JAVELIN – (Continued)
Figure 4.
b.
Forward End Cap
Turn forward end cap latch counterclockwise. Lift Javelin by CLU handgrips and remove forward end cap.
NOTE If the forward end cap does not come off, perform step c below. c.
Press manual release button to relieve pressure, if forward end cap does not come off round. 0010 00-5
0010 00
TM 9-1425-688-10
ASSEMBLE THE JAVELIN – (Continued)
Figure 5.
Manual Release Button
CAUTION With forward end cap removed, seeker dome is exposed. Use caution when tipping end of round down to avoid foreign material (rocks, mud, etc.) coming in contact with seeker dome. d.
Inspect area around seeker dome for dirt or debris. Tip end of round down to allow debris to fall out if required. 0010 00-6
TM 9-1425-688-10
0010 00
ASSEMBLE THE JAVELIN – (Continued) e.
Place forward end cap on ground and position open end of round on forward end cap.
7. Open daysight and NVS lens covers on CLU. PREPARE TO FIRE 1. Select a firing position that best meets your situation.
WARNING
VAPOR • The BA-5590/U battery contains pressurized sulfur dioxide gas. It is highly toxic. Do not handle the battery in any way which may cause the battery to rupture. • Do not use the Saft America BA-5590/U batteries produced under contract DAAB07-88C-C045 & DAAB07-90-C-C020. BA-5590/U batteries made under both contracts were deadlined in December 1997 by safety of use message SOUM 97-017.
0010 00-7
0010 00
TM 9-1425-688-10
PREPARE TO FIRE – (Continued)
WARNING
HOT AREA • Power down the CLU if the battery compartment becomes hot to the touch. Wait at least 60 minutes before attempting to remove the battery.
WARNING
VAPOR • Power down the CLU upon hearing a hissing sound (battery venting). Leave the area until any smell or signs of leaking gas have been cleared from the area. 2. Set power switch to the NIGHT position.
0010 00-8
TM 9-1425-688-10
0010 00
PREPARE TO FIRE – (Continued)
NOTE CLU indicators may flash on and off during initial power up. This indicates that the battery needs time to warm up before CLU can power up properly. a.
Turn the power switch to the DAY position for 30 to 60 seconds.
b.
Turn the power switch to the OFF position, then back to the NIGHT position. If indicators continue to flash, repeat the process.
Figure 6.
Power Switch
0010 00-9
0010 00
TM 9-1425-688-10
PREPARE TO FIRE – (Continued) 3.
Adjust diopter adjust ring for best clarity of CLU display. If no suitable objects are seen in CLU display, adjust for best clarity of indicators.
4.
Verify 5 and . indicators are lit.
NOTE If CLU BIT FAILURE light 8 illuminates and stays on, cycle power switch OFF then to NIGHT to clear fault.
Figure 7.
Diopter Adjust Ring 0010 00-10
TM 9-1425-688-10
0010 00
ACQUIRE TARGET
NOTE • If a malfunction occurs during operations, go to Javelin Warnings and Malfunction Procedures (WP 0010 00). • For daysight operation, proceed to step 12. NVS Operation 1. After NVS cool down is complete (2.5 minutes), verify 5 indicator goes out, and . indicator remains lit. 2. Press SGT SEL switch to select WFOV. 3. Observe / indicator is lit and WFOV stadia and infrared video appear on CLU display.
Figure 8.
NVS Operation
0010 00-11
0010 00
TM 9-1425-688-10
ACQUIRE TARGET – (Continued)
NOTE If the / indicator starts to flash, move the FOCUS switch in the opposite direction to back away from the focus limits. The / indicator should stop flashing. 4. Press the FOCUS switch up-and-down to adjust the infrared video.
Figure 9.
Adjust Infrared Video
0010 00-12
TM 9-1425-688-10
0010 00
ACQUIRE TARGET – (Continued) 5. Contrast is adjusted by moving the GATE ADJ/CTRS & BRT switch left-or-right. Contrast is decreased by pressing the ADJ/CTRS & BRT switch left and increased by pressing the switch right.
Figure 10.
Adjust Contrast
0010 00-13
0010 00
TM 9-1425-688-10
ACQUIRE TARGET – (Continued) 6. Brightness is adjusted by moving the GATE ADJ/CTRS & BRT switch up-and-down. Brightness is decreased by pressing the ADJ/CTRS & BRT switch down and increased by pressing the switch up.
Figure 11.
Adjust Brightness
0010 00-14
TM 9-1425-688-10
0010 00
ACQUIRE TARGET – (Continued)
NOTE Filter should only be engaged if directed to do so by order. 7. Press FLTR switch. Observe 4 indicator lights and CLU display darkens. 8. Scan for targets using WFOV. 9. When a target is found, determine if target is engageable.
Figure 12.
Acquire Target (Sheet 1 of 2)
0010 00-15
0010 00
TM 9-1425-688-10
ACQUIRE TARGET – (Continued) 10. When a target is considered engageable, switch to NFOV by pressing SGT SEL switch. Refocus if necessary. Observe 0 indicator is lit and NFOV stadia and infrared video appear on CLU display.
Figure 12.
Acquire Target (Sheet 2 of 2)
11. Proceed to Activate the Seeker.
0010 00-16
TM 9-1425-688-10
0010 00
ACQUIRE TARGET – (Continued) Daysight Operation 12. Verify . indicator is lit.
Figure 13.
Daysight Operation
13. Verify day FOV stadia are visible on CLU display. 14. Scan for targets using day FOV. 15. When target is found, determine if target is engageable.
0010 00-17
0010 00
TM 9-1425-688-10
ACTIVATE THE SEEKER
NOTE Once the BCU is activated, the gunner will have approximately 4 minutes to launch the missile. The 9 indicator flashes when BCU has approximately 30 seconds of operating time remaining. 1. Recenter target in FOV.
Figure 14.
Recenter Target In FOV
0010 00-18
TM 9-1425-688-10
0010 00
ACTIVATE THE SEEKER – (Continued) 2. Lift the seeker trigger guard on the left handgrip. 3. Squeeze the seeker trigger and wait for the 1 and , indicators to light. The 0 indicator will remain lit.
NOTE Remember to listen for the BCU squib sound when the seeker is activated. 4. Release seeker trigger after the 1 and , indicators are lit. 5. Ten to fifteen seconds after the seeker activates, the 0 and , indicators go out, and the 2 indicator comes on. The seeker FOV with flashing track gates appears on the CLU display.
NOTE Top attack is the default attack mode for the missile. Attack mode can be changed between top attack and direct attack anytime before seeker lock by pressing ATTK SEL switch.
NOTE If direct attack is the desired mode, select it by pressing ATTK SEL switch. Observe that 3 indicator lights and 2 indicator goes out. Go to seeker lock-on. 6. Change attack mode if necessary.
0010 00-19
0010 00
TM 9-1425-688-10
ACTIVATE THE SEEKER – (Continued)
Figure 15.
Activate Seeker
0010 00-20
TM 9-1425-688-10 ACTIVATE THE SEEKER – (Continued)
Figure 16.
Track Gates
0010 00-21
0010 00
0010 00
TM 9-1425-688-10
SEEKER LOCK-ON 1. Position track gates around outer edge of target by pressing GATE ADJ/CTRS & BRT switch, up, down, right, or left. Pressing GATE ADJ/CTRS & BRT switch up or down opens or closes track gates vertically. Pressing GATE ADJ/CTRS & BRT switch left or right opens or closes track gates horizontally.
Figure 17.
Track Gates Around Edge Of Target
NOTE Two things happen to show that lock-on has occurred. •
Track gates stop flashing.
•
Solid crosshairs appear on CLU display.
0010 00-22
TM 9-1425-688-10
0010 00
SEEKER LOCK-ON – (Continued) 2. Squeeze and hold seeker trigger. Observe track gates stop flashing and solid crosshairs appear on CLU display. a.
If BCU expires before missile launch, replace BCU (WP 0014 00).
b.
After lock-on is achieved, seeker trigger must be held until missile is launched.
c.
Observe target and track gate position. If the wrong target was chosen or the lock-on quality is poor, release of seeker trigger will break lock-on and allow for new lock-on. Refer to WP 0007 00 for an explanation on lock-on quality.
Figure 18.
Seeker Lock-On
0010 00-23
0010 00
TM 9-1425-688-10
LAUNCH THE MISSILE
WARNING • Make sure all friendly troops are clear of backblast areas.
WARNING
EAR PROTECTION • All personnel within 25 meters must wear hearing protection. • Launch missile with left eye if face shield absorber (a piece between indentation and main housing) is missing. • Keep body at a 30° angle away from the round when launching a missile from the prone position. • Ensure that gunner’s body remains clear of the back blast area.
0010 00-24
TM 9-1425-688-10
0010 00
LAUNCH THE MISSILE – (Continued)
WARNING • Follow instructions in WP 0007 00 for a failure to launch/fire.
WARNING
FLYING DEBRIS • Debris from the rocket motor may cause serious injury. Avoid looking down-range during initial missile launch without proper protection. Use the CLU to observe missile flight. Should injury occur, get medical help at once.
NOTE Do not launch missile at targets closer than minimum effective range, 65 meters (211 feet). Warhead will not be armed and a dud will result.
0010 00-25
0010 00
TM 9-1425-688-10
LAUNCH THE MISSILE – (Continued) 1. Center crosshairs on target, then squeeze and hold fire trigger until missile launches. If missile fails to launch, go to Javelin Warnings and Malfunctions in WP 0007 00, otherwise, go to step 2 below.
Figure 19.
Crosshairs Centered On Target
2. Release fire and seeker triggers when missile launches. The CLU display will return to FOV used to activate the seeker and the associated FOV indicator will be on if the missile launches. 3. If missile fails to launch, proceed to Javelin Malfunction Indicators/Immediate Action Procedures, for Misfire or Hangfire (WP 0014 00, Table 1). 0010 00-26
TM 9-1425-688-10
0010 00
RELOAD 1. Place Javelin on the ground with CLU handgrips facing up. 2. Press latch release and disconnect CLU from empty Launch Tube Assembly (LTA). Discard empty LTA. 3. Get a new round and connect CLU.
Figure 20.
Latch Release
ENGAGE ADDITIONAL TARGETS 1. If necessary, engage additional targets within your sector of fire. 2. Repeat all above procedures to engage additional targets.
0010 00-27
0010 00
TM 9-1425-688-10
RESTORE JAVELIN TO CARRY CONFIGURATION The following procedure explains how to return the Javelin to a carry configuration if missile was not launched.
NOTE Prior to turning power switch to OFF, leave power switch in DAY position for at least one second to allow flipper mirror to move into day position.
Figure 21.
Power Switch Off
1. Turn power switch to OFF position. 2. Close daysight and NVS lens covers on CLU. 3. Place Javelin on the ground with CLU handgrips facing up. 4. Slide forward end cap onto round and turn forward end cap latch clockwise to engage locks.
0010 00-28
TM 9-1425-688-10
0010 00
RESTORE JAVELIN TO CARRY CONFIGURATION – (Continued) 5. Press latch release and disconnect CLU from round. 6. Install protective cover on CLU and round interface connectors. 7. If the seeker was activated, replace the BCU (WP 0014 00). 8. Position CLU in carry bag with CLU handgrips facing up and eyecup toward back of carry bag.
Figure 22.
Protective Caps and Covers 0010 00-29
0010 00
TM 9-1425-688-10
RESTORE JAVELIN TO CARRY CONFIGURATION – (Continued)
Figure 23.
Attaching Forward End Cap
9. Re-install locking pin into hole in forward end cap latch. 10. Assume either short distance carry or long distance carry configuration.
0010 00-30
TM 9-1425-688-10
0010 00
TARGET ENGAGEMENT DURING LIMITED VISIBILITY CONDITIONS For Target Engagement in Limited Visibility refer to WP 0013 00.
END OF WORK PACKAGE
0010 00-31/(32 Blank)
TM 9-1425-688-10
0011 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 CLU, ROUND AND CARRY BAG CLEANING INSTRUCTIONS INITIAL SETUP Tools
None
Materials
Kit, Lens Cleaning, Item 2, WP 0021 00 Cloth, Cleaning, Item 5, WP 0021 00 Detergent, General Purpose Cleaning, Item 6, WP 0021 00 Brush, Lens, Item 10, WP 0021 00 Paper, Lens, Item 12, WP 0021 00
CLU AND ROUND 1. Inspect surfaces for heavy coating of dirt or mud. If dirt or mud is visible go to step 2. If slightly dirty, i.e., dust, proceed to step 3.
Figure 1.CLU and Round 0011 00-1
0011 00
TM 9-1425-688-10
CLU AND ROUND – (Continued) 2. Rinse area with clean water and wipe with clean dry cloth. 3. Clean all metal parts on CLU and round with clean dry cloth. 4. Clean rubber or synthetic parts using water. 5. Dry all parts with clean dry cloth. CARRY BAG
CAUTION To prevent discoloration or damage to carry bag, do not use chlorine bleaches or cleaning fluids when washing. Do not attempt to dry carry bag in direct sunlight. Never machine wash or machine dry carry bag. Do not attempt to dye carry bag. 1. Remove CLU, lens cleaning kit, technical manual, and battery from carry bag.
0011 00-2
TM 9-1425-688-10
0011 00
CARRY BAG – (Continued)
Figure 2.
CLU, Desiccant, Lens Cleaning Kit, Technical Manual and Carry Bag
2. Clean carry bag by dipping vigorously in a pail of warm water containing soap or detergent. If soiled spots remain, scrub spots with a cleaning cloth using warm soapy water or detergent solution. 3. Dry carry bag in the shade or indoors.
0011 00-3
0011 00
TM 9-1425-688-10
CARRY BAG – (Continued)
Figure 3.
Carry Bag
4. Replace CLU, lens cleaning kit, technical manual, and battery in carry bag.
0011 00-4
TM 9-1425-688-10
0011 00
CLU LENSES
CAUTION • Do not scrub lens surface. Optical coating may be damaged. Use the following procedure to clean dried-on mud or dirt. • Do not touch the lens with your hands or fingers. Wash hands before cleaning lenses. Natural oils produced by the skin are corrosive to lens coatings. 1. Wash hands.
Figure 4.
Daysight, Eyepiece and NVS Lens Covers
2. Open daysight and NVS lens covers. Inspect daysight and NVS lenses. 0011 00-5
0011 00
TM 9-1425-688-10
CLU LENSES – (Continued) 3. Depress eyecup and inspect eyepiece assembly lens.
NOTE If mud or dirt are on lenses, go to step 4. If only dust, fingerprints, or spittle are on lenses, go to step 6. 4. Pour clean water over lens until dirt or mud is dissolved and loose. Repeat as necessary to remove mud or dirt. 5. Wipe eyepiece dry in an expanding, circular motion with clean, dry cloth. Repeat as necessary, then proceed to step 7. 6. Using lens brush, gently brush away dust or lint. 7. Remove lens cleaning kit from carry bag. 8. Remove a lens paper from its foil envelope. Fold lens paper in half.
NOTE Only use lens paper once per side when wiping lenses. 9. Beginning at center of lens, apply light pressure with fingers and wipe in an expanding circular motion (spiral) to edge of lens. Repeat as necessary to clean lens.
0011 00-6
TM 9-1425-688-10 CLU LENSES – (Continued)
Figure 5.
Lens Cleaning
10. Close daysight and NVS lens covers.
0011 00-7
0011 00
0011 00
TM 9-1425-688-10
ROUND INTERFACE CONNECTOR 1. Remove protective cover from round interface connector.
Figure 6.
Round Interface Connector
2. Depress and hold down molded boot. 3. Inspect round interface connector for dirt or mud. If dirt or mud is visible go to step 4. If slightly dirty, i.e., dust, go to step 5. 4. Rinse round interface connector with clean water and wipe with clean dry cloth. 5. Wipe round interface connector with clean dry cloth. 6. Dry round interface connector with clean dry cloth. 7. Replace protective cover. 0011 00-8
TM 9-1425-688-10
0011 00
CLU BATTERY COMPARTMENT 1. Release bail from battery cover.
Figure 7.
Battery Compartment
2. Wipe battery compartment with a clean dry cloth. 3. Replace battery cover on battery compartment and fasten bail.
0011 00-9
0011 00
TM 9-1425-688-10
CLU INTERFACE CONNECTOR 1. Remove protective connector.
Figure 8.
cover
from
CLU
interface
CLU Interface Connector
2. Inspect CLU interface connector for dirt or mud. If dirt or mud is visible go to step 3. If slightly dirty, i.e., dust, go to step 4. 3. Rinse CLU interface connector with clean water and wipe with clean dry cloth. 4. Wipe CLU interface connector with clean dry cloth. 5. Dry CLU interface connector with clean dry cloth. 6. Replace protective cover.
0011 00-10
TM 9-1425-688-10
0011 00
US MARINE CORPS ONLY CLU AND LTA CARRY BAGS 1. Remove CLU or LTA from carry bag. 2. Inspect surfaces for heavy coating of dirt or mud. If dirt or mud is visible go to step 3. If slightly dirty, i.e., dust, go to step 5.
Figure 9.
CLU and LTA Bags
3. Rinse area with clean water and wipe with clean dry cloth. 4. Dry CLU or LTA bag with clean dry cloth. 5. Clean CLU or LTA bag with clean dry cloth. END OF WORK PACKAGE 0011 00-11/(12 Blank)
TM 9-1425-688-10
0012 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 PACKING INSTRUCTIONS – CLU SHIPPING AND STORAGE CONTAINER INITIAL SETUP Tools
None
Materials
Bagged Desiccant, Item 4, WP 0021 00 Antipilferage Seal, Item 7, WP 0021 00
WARNING
EXPLOSION Vent shipping and storage container prior to removing cover assembly. Failure to comply may result in injury to personnel.
0012 00-1
0012 00
TM 9-1425-688-10
1. Press pressure release valve on CLU shipping and storage and hold until hissing stops.
Figure 1. CLU Shipping and Storage Container
2. Grasp latch handles and turn counterclockwise. 3. Pull out and down from container and unhook four latches from rim of top cover. 4. Open CLU shipping and storage container top cover. 5. Replace desiccant bags if CLU is going for maintenance or unit is displacing.
0012 00-2
TM 9-1425-688-10
0012 00
CAUTION • Ensure that daysight and NVS lens covers are closed before packing CLU. • Ensure that battery has been removed from CLU prior to storing CLU in shipping and storage container (WP 0008 00). 6. Install CLU, carry bag, desiccant, and technical manual into CLU shipping and storage container.
Figure 2. CLU, Desiccant, Lens Cleaning Kit, Technical Manual and Carry Bag
7. Close top cover on CLU shipping and storage container.
0012 00-3
0012 00
TM 9-1425-688-10
8. Hook four latches on rim of top cover and turn latch handles clockwise to secure. 9. Install security seal on CLU shipping and storage container only if CLU is going for maintenance or unit is displacing.
Figure 3. Latches and Security Seal
END OF WORK PACKAGE
0012 00-4
TM 9-1425-688-10
0013 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 OPERATION UNDER UNUSUAL CONDITIONS SCOPE The procedures in this work package will be used when operating Javelin under unusual conditions.
NOTE CLU indicators may flash on and off during initial power up. This indicates that the battery needs time to warm up before CLU can power up properly. Power the CLU in the DAY position for 30 to 60 seconds. Turn power switch to the OFF position, then back to the DAY position. If indicators continue to flash, repeat the process. OPERATION IN COLD WEATHER To maintain operating efficiency under these conditions, perform the following procedures:
NOTE Extreme changes from cold to warm areas, such as moving the equipment from the cold into a heated area may cause condensation to form, particularly on lenses. 1. When a cold CLU is brought into a warm area, allow equipment to reach room temperature before cleaning lenses.
0013 00-1
0013 00
TM 9-1425-688-10
OPERATION IN COLD WEATHER – (Continued)
CAUTION Use extreme care when removing condensation from lenses to avoid scratching. 2. Use gentle wiping motions with lens paper (Item 12, WP 0021 00) to wipe off condensation before putting CLU into operation. 3. When ice has accumulated on CLU housing or optical lenses, deice as follows:
NOTE An oil film will be left on lenses cleaned with an oil based deicing fluid. Use only approved non-oil based deicing fluid to deice the CLU. a. Apply isopropyl alcohol (Item 8, WP 0021 00) or approved deicing fluid (Item 9, WP 0021 00) on areas of ice accumulation. b. Allow solution to soak for approximately one minute. c.
If ice accumulation was on lenses, clean lenses (WP 0011 00). If ice accumulation was on CLU housing, wipe off condensation before putting equipment into operation.
0013 00-2
TM 9-1425-688-10
0013 00
OPERATION IN TROPICAL CLIMATE To maintain operating efficiency under these conditions perform the following procedures:
NOTE • In tropical climates moisture conditions are more acute than normal. Ventilation in closed areas is usually very poor, and high humidity can cause condensation to form on equipment. • The CLU battery will discharge in about 30 minutes when used at temperatures over 120˚F (49˚C). • The NVS cooldown time can take about 3.5 minutes when used at temperatures over 120˚F (49˚C). 1. When equipment is brought into an area of high humidity, allow equipment to reach room temperature before cleaning equipment.
CAUTION Use extreme care when removing condensation from lenses to avoid scratching. 2. Use gentle motions with lens paper (Item 12, WP 0021 00) to remove any condensation from equipment. 3. Inspect Javelin connectors and clean as necessary before making connections (WP 0011 00). 4. Turn electrical equipment on once a day to eliminate moisture.
0013 00-3
0013 00
TM 9-1425-688-10
OPERATION IN DESERT CLIMATE To help keep foreign particles out of the equipment, perform the following procedures:
CAUTION Foreign particles in connectors may cause faulty operation. Keep foreign particles such as sand, dust or dirt out of the equipment.
NOTE • The CLU battery will discharge in about 30 minutes when used at temperatures over 120˚F (49˚C). • The NVS cooldown time could take approximately 3.5 minutes when used at temperatures over 120˚F (49˚C). 1. Make operating areas as dust-proof as possible using available materials. 2. When equipment is not in use, keep lens covers closed and protective covers on connectors. Keep CLU stored in carry bag. 3. Wipe off accumulated sand on equipment cases and other painted surfaces. Clean CLU lenses, CLU interface connector, and round interface connector (WP 0011 00).
0013 00-4
TM 9-1425-688-10
0013 00
TARGET ENGAGEMENT DURING LIMITED VISIBILITY CONDITIONS Limited visibility conditions, such as smoke, flares, burning vehicles and or debris, may exist in a gunners sector of fire. Use the following rules when engaging targets under limited visibility conditions: Smoke When smoke is visible on the battlefield, the gunner’s ability to engage targets in DAY mode of operation is limited. Operation in NVS NFOV or WFOV is recommended when engaging targets in a smoky battlefield environment. If the target enters in a dense cloud of smoke and the tactical situation permits, break lock and wait until the target clears the smoke before continuing the engagement sequence. If other targets are in the sector of fire, break lock and engage other targets. Flares, Burning Vehicles and/or Debris Flares, burning vehicles, and or debris may emit a large amount of infrared (IR) clutter. When flares, burning vehicles and or debris are visible on the battlefield and the target is approaching an area of IR clutter, break lock and allow the target to travel past the IR clutter area before continuing the engagement sequence. If other targets are in the sector of fire, break lock and engage other targets.
END OF WORK PACKAGE
0013 00-5/(6 Blank)
TM 9-1425-688-10
0014 00
OPERATOR INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 EMERGENCY PROCEDURES JAVELIN WARNINGS AND MALFUNCTIONS Definitions Misfire: When the fire trigger has been pulled and the missile does not launch. The ; indicator on the CLU display may or may not flash. Hangfire: When the fire trigger has been pulled and the missile does not launch. The : indicator on the CLU display will be flashing. The missile has been activated and could possibly launch. Table 1. Javelin Malfunction Indicators/Immediate Action Procedures PROBLEM MISFIRE
INDICATOR ; Red
ACTION
1. Release fire and seeker triggers. Keep Javelin pointed in (Flashing) direction of enemy. or 2. Reattempt to launch missile. If missile fails NO INDICATOR to launch, go to (3) below. 3. Set CLU power switch to OFF. 4. Set Javelin on ground, pointed in direction of enemy target, with CLU handgrips facing up. Keep backblast area clear. 0014 00-1
0014 00
TM 9-1425-688-10
JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 1. Javelin Malfunction Indicators/Immediate Action Procedures – (Continued) PROBLEM MISFIRE – (Continued)
INDICATOR
ACTION 5. Press latch release and disconnect CLU from round. 6. Reconnect CLU to round. 7. Attempt to reengage target. 8. If missile still fails to launch, repeat steps 3, 4, and 5. 9. Move round 25 meters from firing position.
DO NOT TURN IN OR SHIP ROUND TO AMMUNITION SUPPLY POINT WITHOUT THE ROUND BEING RENDERED SAFE BY EOD. 10. Obtain replacement round. Connect CLU. 11. Continue with mission
0014 00-2
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0014 00
JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 1. Javelin Malfunction Indicators/Immediate Action Procedures – (Continued) PROBLEM HANGFIRE
INDICATOR : Red (Flashing)
ACTION 1. Release fire and seeker triggers. Keep Javelin pointed in direction of enemy target for 60 seconds. 2. Set CLU power switch to OFF. 3. Set Javelin on ground, pointed in direction of enemy target, with CLU handgrips facing up. Keep backblast area clear. 4. Press latch release and disconnect CLU from round. Move round at least 25 meters from firing position. 5. Obtain replacement round. Connect CLU. 6. Continue with mission.
0014 00-3/(4 Blank)
TM 9-1425-688-10
CHAPTER 3 TROUBLESHOOTING PROCEDURES FOR JAVELIN WEAPON SYSTEM
TM 9-1425-688-10
0015 00
TROUBLESHOOTING PROCEDURES JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 OPERATIONAL CHECKOUT AND TROUBLESHOOTING PROCEDURES CLU OPERATIONAL CHECK
NOTE Command Launch Unit (CLU) indicators may flash on and off during initial power up. This indicates that the battery needs time to warm up before CLU can power up properly. Power the CLU in the DAY position for 30 to 60 seconds. Turn power switch to the OFF position, then back to the DAY position. If indicators continue to flash, repeat the process. 1. Ensure that Night Vision Sight (NVS) and daylight lens covers are open.
0015 00-1
0015 00
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CLU OPERATIONAL CHECK – (Continued)
Figure 1.
Lens Covers
2. Set power switch to NIGHT position.
0015 00-2
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0015 00
CLU OPERATIONAL CHECK – (Continued) 3. Set diopter adjust ring for best clarity of CLU display. 4. Verify that . and 5 indicators are lit. 5. Allow approximately 2.5 minutes for NVS to cool down. 6. Verify that 5 indicator goes out.
Figure 2.
Power Switch
0015 00-3
0015 00
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CLU OPERATIONAL CHECK – (Continued) 7. Press SGT SEL switch. Observe that . indicator goes out, Wide Field-of-View (WFOV) video appears, and / indicator is lit.
124A0065
Figure 3.
SGT SEL Switch - WFOV
0015 00-4
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0015 00
CLU OPERATIONAL CHECK – (Continued) 8. Press SGT SEL switch. Observe that / indicator goes out, Narrow Field-of-View (NFOV) video appears, and 0 indicator is lit.
Figure 4.
SGT SEL Switch - NFOV
0015 00-5
0015 00
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CLU OPERATIONAL CHECK – (Continued) 9. Press up on FOCUS switch. Hold until 0 indicator begins to flash. Press down on FOCUS switch. Hold until 0 indicator begins to flash again. 10. Select a target in CLU display and adjust focus for clear video using FOCUS switch.
Figure 5.
Focus Switch
0015 00-6
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0015 00
CLU OPERATIONAL CHECK – (Continued) 11. Contrast is adjusted by moving the GATE ADJ/CTRS & BRT switch left-and-right. Contrast is decreased by pressing the ADJ/CTRS & BRT switch left and increased by pressing the switch right.
Figure 6.
Adjusting Contrast
12. Brightness is adjusted by moving the GATE ADJ/CTRS & BRT switch up and down. Brightness is decreased by pressing the ADJ/CTRS & BRT switch down and increased by pressing the switch up.
Figure 7.
Adjusting Brightness 0015 00-7
0015 00
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CLU OPERATIONAL CHECK – (Continued) 13. Press FLTR switch. Observe that CLU display becomes darker and the 4 indicator is lit.
Figure 8.
FLTR Switch
14. Press FLTR switch. Observe that CLU display brightens and the 4 indicator goes out. 0015 00-8
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0015 00
CLU OPERATIONAL CHECK – (Continued) 15. Press SGT SEL switch. Observe that the 0 indicator goes out, day Field-of-View (FOV) appears, and the . indicator is lit.
Figure 9.
FOV Indicator
0015 00-9
0015 00
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CLU OPERATIONAL CHECK – (Continued) 16. Return to OFF. Prior to turning power switch to OFF leave power switch in DAY position for at least one second to allow flipper mirror to move into day position. 17. Close daysight and NVS lens covers. JAVELIN WARNINGS AND MALFUNCTION INDICATORS There are different warning/malfunction indicators on the CLU display that require you to apply some type of corrective action. The warning indicators either do occur or can occur during Javelin operation. These warning indicators are: 5, /, 0, 8, 7, 9, and ,. The malfunction indicators indicate some sort of Javelin malfunction for which there are emergency procedures for you to follow. The malfunction indicators are: ,, 7, ;, and :. Description and Meaning of Columns in Table of Javelin Warnings and Malfunction Indicators IND/COLOR - Display indicator and color that will appear on the CLU Display when a warning or malfunction has occurred. MEANING -
Cause of the warning or malfunction.
EFFECT -
Effect the warning or malfunction will have on the equipment.
ACTION -
Action that the gunner can or should take if this warning or malfunction occurs.
0015 00-10
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0015 00
JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 1. Javelin Warning Indicators IND/COLOR
MEANING
EFFECT
ACTION
5 Amber (On)
NVS not cool.
(On)
Does not go Detector Use day FOV for out after 2.5 Dewar cooler target engagement minutes. (DDC) not operating or WFOV and NFOV not available.
(Off)
Goes out after NVS reaches cooldown in 2.5 minutes.
(On)
DDC not NVS target Turn power switch cooling NVS. image may be to DAY position if degraded. situation permits. If problem persists, replace the CLU.
WFOV and Use day FOV until NFOV are not NVS reaches available for cooldown. 2.5 minutes after setting power switch to NIGHT.
After cooldown, WFOV and NFOV are available for use.
0015 00-11
Use WFOV and/or NFOV as desired.
0015 00
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JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 1. Javelin Warning Indicators – (Continued) IND/COLOR
MEANING
EFFECT
ACTION
/ Green (Flashing)
NVS focus limit (WFOV).
Adjust focus in Move FOCUS other direction. switch in opposite direction.
0 Green (Flashing)
NVS focus limit (NFOV).
Adjust focus in Move FOCUS other direction. switch in opposite direction.
0015 00-12
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0015 00
JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 1. Javelin Warning Indicators – (Continued) IND/COLOR 8 Red (Flashing)
MEANING
EFFECT
ACTION
Approximately 2 to 5 minutes until CLU power shut down.
Seeker can be activated and missile can be launched.
Complete engagement (if in progress). If engagement is not in progress, turn CLU off. Replace CLU battery, resume mission.
(On)
CLU power CLU shut-down. automatically switches to day FOV.
(On) and 7 Red (On)
CLU power The 7 Replace CLU shut-down. indicator battery. comes on. . If the spent CLU battery is not removed immediately, other indicators around the CLU display will start flashing. And the gunner can hear a clicking sound. Missile cannot be launched. 0015 00-13
Replace CLU battery.
0015 00
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JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 1. Javelin Warning Indicators – (Continued) IND/COLOR
MEANING
EFFECT
ACTION
9 Red
Battery coolant unit (BCU) low.
(Flashing)
BCU has approx 30 seconds of operating time remaining.
Missile launch Attempt to still possible launch the before missile. indicator stops flashing.
(On)
BCU is expended.
Missile has no Replace the power and BCU. Resume cannot be mission. launched. CLU display reverts to previous FOV.
NOTE Missile overheat (, flashing) can occur when the BCU is replaced on the round and the seeker is re-activated immediately.
0015 00-14
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0015 00
JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 2. Javelin Malfunction Indicators IND/COLOR
MEANING
EFFECT
ACTION
, Amber
Missile not ready.
(On)
After squeezing the seeker trigger, download begins.
Missile cannot be launched until indicator goes off.
Wait for indicator to go off before attempting any track gate adjustment.
(On) longer than 10-15 seconds
One or all of the following may have occurred: 1. Software download not complete, 2. Missile Built-inTest (BIT) not complete, 3. Seeker not cool, 4. Seeker video not ready.
Missile cannot be launched until indicator goes off.
Wait for indicator to go off before attempting any track gate adjustment.
0015 00-15
If indicator remains on longer than 15 seconds, replace round.
0015 00
TM 9-1425-688-10
JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 2. Javelin Malfunction Indicators – (Continued) IND/COLOR (Off)
MEANING
EFFECT
1. Software Missile download Launch complete, available 2. Missile BIT complete, 3. Seeker video available.
ACTION Track gate adjustment possible.
, Amber (Flashing)
Missile beginning to overheat.
(Off) and ; Red (On)
Missile overheat.
Missile launch Attempt to launch still possible. missile. Missile cannot be launched. Missile powers down and CLU automatically switches to previous FOV.
0015 00-16
Turn off CLU. Replace round. (Round may be reused after allowing to cool for 2 hours and replacing BCU).
TM 9-1425-688-10
0015 00
JAVELIN WARNINGS AND MALFUNCTIONS – (Continued) Table 2. Javelin Malfunction Indicators – (Continued) IND/COLOR
MEANING
7 Red
CLU BIT failure.
(On)
1. CLU failed continuou s BIT. 2. CLU did not initiate software download to missile. 3. CLU did not complete software download to missile.
; Red (On)
EFFECT
ACTION
Missile launch not possible.
Replace the CLU.
Missile launch not possible.
Replace the CLU.
Missile launch not possible.
Replace the CLU.
Missile BIT failure. Missile BIT has detected a fault when missile or CLU is not communicati ng with the missile.
Missile Replace round. cannot be launched. CLU display reverts to previous FOV.
0015 00-17
0015 00
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TROUBLESHOOTING Corrective Actions for Hardware Problems This describes possible hardware problems, meaning, effect, and action to be taken during a mission. Table 3. Hardware Problems PROBLEM
MEANING
EFFECT
Fire or Seeker Trigger inoperative.
Either trigger is inoperative.
Missile will not launch.
Replace CLU.
Power switch broken.
Cannot change mode of operation.
1. If LED indicators are present.
Power is present.
Missile will launch.
Complete engagement. Replace CLU.
2. If LED indicators are not present.
No indication of power.
Missile will not launch.
Replace CLU.
CLU housing cracked.
Moisture can enter CLU.
Can affect CLU operation.
Replace CLU.
CLU or round interface connectors are damaged.
CLU BIT or MSL BIT indicator may light.
Physical or electrical connection may not be possible.
Replace damaged CLU or round.
0015 00-18
ACTION
TM 9-1425-688-10
0015 00
TROUBLESHOOTING – (Continued) Table 3. Hardware Problems – (Continued) PROBLEM
MEANING
EFFECT
Launch tube assembly (LTA) cracked.
Dents, cracks, or splits visible on outer surface.
Missile may also be damaged.
Replace round.
Round aft membrane punctured.
Moisture may enter LTA.
Missile will launch.
Continue mission.
SGT SEL switch inoperative.
Cannot change FOVs.
Missile will launch.
Activate seeker using whatever FOV is available. Complete engagement if possible. Replace CLU.
FLTR switch inoperative.
Cannot change filter mode.
Missile will launch.
Continue mission. Replace CLU.
0015 00-19
ACTION
0015 00
TM 9-1425-688-10
TROUBLESHOOTING – (Continued) Table 3. Hardware Problems – (Continued) PROBLEM
MEANING
EFFECT
ACTION
GATE ADJ CTRS & BRT switch inoperative.
Cannot adjust contrast or brightness of NVS video or cannot adjust track gate size.
Missile will launch if lockon achieved.
Replace CLU.
ATTK SEL switch inoperative.
Cannot change attack mode for missile.
Missile will launch.
Ensure target is compatible with attack mode available. Replace CLU.
Face shield absorber damaged or missing.
Any part of face shield absorber between indentation and main housing is missing.
Missile will launch.
Continue engagement, fire with left eye. Replace CLU at earliest opportunity.
FOCUS switch inoperative.
Cannot adjust focus of NVS video.
Missile will launch.
Complete engagement. Replace CLU.
0015 00-20
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0015 00
TROUBLESHOOTING – (Continued) Lock-On Quality Lock-on quality is important because it affects the accuracy of the missile. Seeker Lock-on Quality lists lock-on problems along with meaning, effect, and action to be taken during a mission. If the seeker does not lock-on, the problem may be that the track gates are adjusted too large, too small, or they are not centered on the target when lock-on was commanded. Track Gates Too Large When the track gates are too large, they include part of the surrounding terrain. This is undesirable in that the seeker may lose the target during missile flight and impact on the "ground" part of the target, instead of the "vehicle" part of the target. If the track gates are too large, the gunner should break-lock, adjust the track gates so that they are smaller, and relock-on to the target. The gunner may try repositioning the track gates about the target and attempt lock-on, again. This should be done until a good lock-on is achieved.
Figure 10.
Poor Lock-Too Large and Acceptable Lock
0015 00-21
0015 00
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TROUBLESHOOTING – (Continued) Track Gates Too Small When the track gates are too small, the track gates only surround a portion of the target instead of the complete target. If the track gates are too small, the gunner should break-lock, adjust the track gates so that they are larger, and relock onto the target. The gunner may also try repositioning the track gates about the target and attempt lock-on, again. This should be done until a good lock-on is achieved.
Figure 11.
Poor Lock-Too Small and Acceptable Lock
0015 00 -22
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0015 00
TROUBLESHOOTING – (Continued) Unstable Track Gates If the track gates seem to jump from one position to another at lock-on (unstable), the seeker does not have a good lock on the target. This is caused by some object in the track gates that may not be seen by the gunner. However, the seeker can see the object and is trying to incorporate it into the lock-on solution. The gunner should break-lock, decrease the size of the track gates, and attempt to lock-on to the target again.
Figure 12.
Unstable Track Gates 0015 00-23
0015 00
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TROUBLESHOOTING – (Continued) Seeker Lock-On Quality PROBLEM
MEANING
EFFECT
ACTION
Track gates too large.
Poor lock quality.
Poor kill possibility.
Breaklock, readjust track gates, relock.
Track gates too small.
Poor lock quality.
Poor kill possibility.
Breaklock, readjust track gates, relock.
Track gates unstable.
Poor lock quality.
Lock-on difficulty.
Breaklock, readjust track gates, relock.
NOTE CLU’s with NSN 1430-01-542-6998 may experience a drifting effect as the seeker continues to move left or right momentarily after the operator as stopped moving the CLU. If this occurs exit Seeker Mode and enter back into Seeker Mode to finish the engagement. 0015 00-24
TM 9-1425-688-10
0015 00
TROUBLESHOOTING – (Continued) Break-Lock and Corrective Actions A break-lock occurs after lock-on when the seeker crosshairs and the tracker gate flash. A break-lock situation can occur under one of the following situations: Seeker trigger release, target reaches cover, failure to maintain tracking rate, and target enters IR clutter. Break-lock lists these conditions along with meaning, effect, and action to be taken during a mission. Release of Seeker Trigger. If the gunner releases the seeker trigger after lock-on is achieved either by accident or on purpose and before missile launch, then break-lock will occur.
0015 00-25
0015 00
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TROUBLESHOOTING – (Continued) Target Reaches Cover. Break-lock can also occur when the target disappears from the seeker FOV and goes behind an object or a terrain feature (i.e., hill, woods, buildings, etc.). •
If the target does not reappear then the gunner must re-acquire a new target before expiration of the BCU, or terminate engagement.
Figure 13.
Target Reaches Cover
0015 00-26
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0015 00
TROUBLESHOOTING – (Continued) •
If the target reappears within five seconds then the seeker may relock-on the target.
Figure 14.
Relocking on Target
0015 00-27
0015 00
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TROUBLESHOOTING – (Continued) Failure to Maintain Tracking Rate •
If the gunner allows the crosshairs to move off the target (outside the track gates), the crosshairs start to flash. The gunner must move the crosshairs back on the target (inside the track gates).
Figure 15.
Maintaining Tracking Rate
0015 00-28
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0015 00
TROUBLESHOOTING – (Continued) •
If the gunner does not maintain his tracking rate and allows the crosshairs to move even further off the target (outside the track gates) both the crosshairs and track gates start to flash and break-lock occurs.
Figure 16.
Break Lock
0015 00-29
0015 00
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TROUBLESHOOTING – (Continued) Infrared Clutter Infrared (IR) clutter is defined as a scene where the surrounding area or background radiates as much heat or more heat than the target itself. This results in the target being washed out or undetectable with Javelin system. IR clutter may be natural or man made. When the target enters an area containing high IR clutter, the gunner may have to attempt to lock-on to the target with smaller track gates or wait for the target to leave the IR clutter area before he can lock onto the target. The seeker may also break-lock due to the lack of temperature variations or if the background is hotter than the target.
Figure 17.
Infrared Clutter
0015 00-30
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0015 00
TROUBLESHOOTING – (Continued) Break-lock PROBLEM
MEANING
EFFECT
ACTION
Seeker trigger release.
Break-lock.
Missile cannot be launched.
Reacquire target. Reattempt lock-on.
Target reaches cover.
Break-lock.
Missile cannot be launched.
Reacquire new target or terminate engageme nt.
Failure to maintain tracking rate.
Break-lock.
Missile cannot be launched.
Reattempt lock-on.
Target enters IR clutter.
Break-lock.
Missile cannot be launched.
Reattempt lock-on with smaller track gates or wait for target to leave IR clutter.
0007 00-31
0015 00
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TROUBLESHOOTING – (Continued) Immediate Action for a Break-lock 1. Release the seeker trigger. 2. Re-acquire the target in seeker FOV and maintain the target in the center of the seeker FOV. 3. Re-adjust the track gates until they touch all four sides of the target. 4. Squeeze and hold the seeker trigger. Lock-on is re-established if the track gates stop flashing and solid crosshairs appear on the CLU display. 5. If lock-on cannot be re-established after several tries, end the engagement and replace the BCU.
END OF WORK PACKAGE
0015 00-32
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CHAPTER 4 MAINTENANCE INSTRUCTIONS FOR JAVELIN WEAPON SYSTEM
TM 9-1425-688-10
0016 00
MAINTENANCE INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 INTRODUCTION TO PREVENTIVE MAINTENANCE CHECKS AND SERVICES SCOPE Preventive Maintenance Checks and Services (PMCS) are scheduled maintenance actions used to make sure that the Javelin is ready for operation at all times. Inspect the Javelin regularly and carefully so that you can find any defects and correct them. Follow these rules when performing PMCS: Before and After Operation. Always keep the following rules in mind when performing PMCS procedures. Before you operate. Always keep in mind the WARNINGS and CAUTIONS. Perform your BEFORE (B) PMCS prior to the equipment being removed from its company area or performing its intended mission. After you operate. Always keep in mind the WARNINGS and CAUTIONS. Be sure to perform your AFTER (A) PMCS after the equipment has been taken out of its mission mode or returned to its company area. If Your Equipment Malfunctions. Follow the malfunction procedures as prescribed in WP 0015 00. Report deficiencies on DA form 2404 (Army) or NAVMC form 10245 (Marine Corps).
0016 00-1
0016 00
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Whenever Necessary. Perform routine checks. The following checks and services should be performed whenever you see that they are necessary: •
Check for loose screws, nuts, and bolts.
•
Cover unused receptacles.
•
Check for frayed cables.
•
Store items not in use.
If Your Equipment is Reported Not Ready. Do not attempt to operate the equipment unless otherwise directed. Purpose of the PMCS Table. Your Preventive Maintenance Checks and Services table lists the inspections and care of your equipment required to keep it in good operating condition. Purpose of Item Number Column. This column is used as a source for item numbers for the “TM Number” column on DA Form 2404, Equipment Inspection and Maintenance Work Sheet, in recording results of the PMCS. Purpose of the Service Intervals Column. The interval column of the PMCS table tells you when to do a certain check or service. The columns headed “B” and “A” contain a bullet (•) opposite the appropriate check. For example, if a given check is performed before operation, a bullet will be opposite the check in the “B” column; if the check is accomplished after the operation, a bullet will be in the column headed “A” and if the same check is made at all intervals, a bullet will be in each applicable column.
0016 00-2
TM 9-1425-688-10
0016 00
Purpose of the Item to be Inspected/Procedures Column. The procedure column of the PMCS table tells you how to do the required checks and services. Carefully follow these instructions. The items to be inspected and the procedures are listed in the same column; the procedures are indented. Major groups are listed in all-capital, bold letters. The items within each group are listed in lower-case, bold letters. The procedures are a brief description of the procedure by which the check is to be performed. Illustrations are integrated within the procedures. The procedures contain all the information required to accomplish the checks and services. Equipment is not Ready/Available if: Procedures Column. This column tells you when and why your equipment cannot be used. Entries in this column are keyed specifically to checks listed in the “procedure” column for the purpose of identifying, for the check, the criteria that will cause the equipment to be classified as not ready/available because of an inability to perform its primary mission. An entry in this column will: •
Identify conditions that make the equipment not ready/available.
•
Deny use of the equipment until corrective maintenance has been performed.
0016 00-3
0016 00
TM 9-1425-688-10
PMCS Procedures. Refer to Preventive Maintenance Checks and Services for PMCS procedures. •
If any component fails PMCS inspection requirements i.e., damaged, loose or broken parts, corrosion, cracks, scratches, etc., turn in component for maintenance.
•
For cleaning procedures, refer to WP 0011 00 for Command Launch Unit (CLU), Round, and Carry Bag Cleaning Instructions, and WP 0001 00 for CLU Care and Handling procedures.
0016 00-4
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0017 00
MAINTENANCE INSTRUCTIONS JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 PREVENTIVE MAINTENANCE CHECKS AND SERVICES PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be Equipment is Not Inspected/Procedure Ready/Available If: No. B A 1
•
•
Inspect CLU.
•
•
a. Inspect main Cracks are visible. housing for scratches, dents, or cracks.
•
•
b. Inspect absorbers for damage.
Any part of face shield absorber between indentation and main housing is missing.
NOTE The Detector Dewar Cooler is still useable when the fins contain cracks as long as the CLU still reaches cool down, and the image is still viewable. •
•
c. Inspect the Detector Dewar Cooler (DDC) fins for scratches, dents, cracks, or missing fins. 0017 00-1
CLU does not cool down and/or the image is not visible during operation..
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be Inspected/Procedure B A No.
0017 00-2
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval No. B A
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
1 • Cont
d. Inspect DDC for scratches, dents, or cracks.
Cracks are visible on DDC.
•
e. Inspect daysight and Night Vision Sight (NVS) lens covers for damage.
•
•
•
•
f. Open daysight and NVS lens covers and depress eyecup. Inspect lenses for damage or scratches.
Lenses are cracked or broken.
•
•
g. Inspect lenses for dirt or signs of internal moisture/ fogging. If dirty, clean (WP 0011 00).
Scratches on eyepiece lens prevent the operator from focusing CLU display or center field of view is obstructed.
0017 00-3
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval No. B A
Item to be Inspected/Procedure
1 • Cont
h. Inspect Round Interface Connector boot for dirt, corrosion, or damage. If dirty, clean (WP 0011 00). Some CLU's may or may not have a boot installed. A CLU without a boot installed is not a deficiency.
•
0017 00-4
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be Inspected/Procedure No. B A
0017 00-5
Equipment is Not Ready/Available If:
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be Inspected/Procedure No. B A
Equipment is Not Ready/Available If:
1 • Cont
Round interface connector is damaged, (CLU and round will not connect). Refer to item 7, Javelin connect check.
•
i. Remove protective cover and inspect round interface connector for dirt, corrosion, or damage. Inspect area around connector for cracks. If dirty, clean (WP 0011 00).
Inspect top of inner Connector pins are ring of the connector exposed. for chips which expose pins. •
•
j. Inspect slide shield Slide shield does not for proper operation depress and retract. by moving slide shield up and down.
•
•
K Inspect round interface bracket, round interface catch, and guide bar for damage.
CLU and round will not connect. Refer to item 7, Javelin connect check.
•
•
l. Inspect desiccant plug for cracks.
Desiccant plug is cracked, missing, or water is evident.
0017 00-6
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be Inspected/Procedure No. B A
0017 00-7
Equipment is Not Ready/Available If:
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be Inspected/Procedure B A No.
Equipment is Not Ready/Available If:
1 Cont
CAUTION CLU display indicators could become damaged if eyepiece is exposed to direct sunlight while eyecup is missing or damaged. If eyecup is missing or damaged, avoid exposing eyepiece to direct sunlight. Failure to do so could result in damage to CLU display indicators. m. Inspect eyepiece assembly.
•
•
•
•
1. Inspect eyecup for Eyecup is missing or cracks or tears. damaged.
•
•
2. Inspect diopter adjust ring for damage.
•
•
3. Rotate diopter adjust ring for full range of motion.
•
•
n. Inspect lower crossbar assembly.
•
•
o. Inspect left and right handgrip controls for damage.
0017 00-8
Diopter adjust ring will not rotate.
Controls will not function.
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be Inspected/Procedure B A No.
0017 00-9
Equipment is Not Ready/Available If:
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A
A-AFTER OPERATION
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
1 • Cont
•
p. Inspect seeker trigger Seeker trigger is and trigger guard for broken. damage.
•
•
q. Inspect fire trigger for Fire trigger is damage. broken.
•
•
r. Inspect power switch for damage.
•
s. Release bail and raise battery cover.
•
t. Inspect battery compartment for dirt. If dirty, clean (WP 0011 00).
•
u. Inspect battery interface connector for bent pins or corrosion.
•
v. Install battery (WP 0008 00).
0017 00-10
Power switch is broken.
Battery interface connector pins are bent or broken.
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A
A-AFTER OPERATION
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
CAUTION •
If CLU has been in storage in excess of 30 days, DO NOT power-up CLU in NVS mode of operation or place switch in TEST position. Power-up CLU in day mode for at least five minutes. Failure to comply will damage CRT.
•
If CLU has been in storage longer than one year, CLU must be powered-up in day mode for a minimum of 12 hours. DO NOT place switch in NIGHT or TEST position sooner than 12 hours. 0017 00-11
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 2
A-AFTER OPERATION
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
Perform CLU Built-inTest (BIT).
NOTE •
CLU BIT cannot be performed with round attached.
•
If the 7 indicator lights immediately, turn the power switch OFF then back to NIGHT to clear the BIT failure. If the 8 indicator does not clear, turn in the CLU for maintenance.
•
During cold weather operations, CLU indicators may flash on and off during initial power up. This indicates that the battery needs time to warm up before CLU can power up properly. Power-up the CLU in the DAY position for 30 to 60 seconds. Turn power switch to the OFF position for one second, then back to the DAY position. If indicators continue to flash, repeat the process. If indicators continue to flash after repeated power-down and power-up, replace the CLU battery in accordance with WP 0008 00.
0017 00-12
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A
A-AFTER OPERATION
Item to be Inspected/Procedure
2 • Cont
•
a. Set power switch to NIGHT position.
•
•
b. Adjust diopter adjust ring for best clarity of CLU display.
•
•
c. Verify that . and 5 indicators are lit.
Equipment is Not Ready/Available If:
NOTE If 7 illuminates immediately, turn power switch OFF then back to NIGHT position to clear BIT failure. •
•
d. After about 2.5 minutes, verify that 5 indicator goes out.
0017 00-13
Indicator does not go out after 2.5 minutes.
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 2 • Cont
•
A-AFTER OPERATION
Item to be Inspected/Procedure e. Turn power switch to TEST position and release.
0017 00-14
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A
A-AFTER OPERATION
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
2 • Cont
•
f. Observe all 14 indicators are lit for about 5 seconds. Listen for the flipper mirror to move from DAY position to NIGHT position.
Any indicator does not light or mirror does not cycle.
•
•
g. After 5 seconds, observe all 14 indicators are out.
Any indicator lit.
0017 00-15
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 2 • Cont
•
A-AFTER OPERATION
Item to be Inspected/Procedure h. Observe software versions data displayed.
0017 00-16
Equipment is Not Ready/Available If: Software versions data not displayed.
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 2 • Cont
•
A-AFTER OPERATION
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
i. Operate triggers as prompted. There is a 10 second "window" to respond. Once begun, failure to complete trigger test results in CLU BIT error.
Prompt fails to change upon pull of Seeker Trigger.
0017 00-17
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 2 • Cont
•
A-AFTER OPERATION
Item to be Inspected/Procedure j. Observe checkerboard gray scale appears.
Equipment is Not Ready/Available If: Checkerboard gray scale does not appear.
SOFTWARE VERSIONS OIF
O#.##.##
FLIR
F#.##.##
MSL
####
PRESS ANY SWITCH TO CLEAR THIS DISPLAY
124C0229
124_ 0237
0017 00-18
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION A-AFTER OPERATION Item Interval No. B A 2 • Cont
•
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
k. Activate CLU switches Any indicator does in any order. Observe not light when appropriate indicator in switch is activated. the table will light as that switch is activated. If any switch, when operated, does not turn on the appropriate indicator, rerun BIT and verify appropriate indicator lights.
SWITCH
INDICATOR
Seeker Trigger FOCUS - up FOCUS - down FLTR SGT SEL Fire Trigger ATTK SEL GATE ADJ/CTRS & BRT - up GATE ADJ/CTRS & BRT - down GATE ADJ/CTRS & BRT – right GATE ADJ/CTRS & BRT – left 0017 00-19
9 / 0 4 . : 1 2 3 ; <
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval No. B A
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
2 • Cont
•
l. After approximately 1.5 minutes, observe that . remains lit and 5 indicator is not lit.
5 or 7 indicator remains lit.
•
Perform CLU operational checkout (WP 0015 00).
•
Remove battery (WP 0008 00). Obtain new battery (BA-5590/U) and place in carry bag.
3
4
5
•
Inspect Carry Bag.
0017 00-20
CLU fails Operational Checkout.
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval No. B A
Item to be Inspected/Procedure
5 • Cont
•
a. Ensure lens cleaning kit is present. Replace if missing.
•
•
b. Inspect carry bag straps and fittings for wear and missing hardware. If dirty, clean (WP 0011 00).
0017 00-21
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval No. B A
Item to be Inspected/Procedure
•
c. Inspect carry bag straps and fittings for wear and missing hardware. If dirty, clean (WP 0011 00). US MARINE CORP ONLY
•
0017 00-22
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 6
A-AFTER OPERATION
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
Inspect round. •
•
a. Ensure forward end cap (3) is present. Inspect forward end cap for broken or missing hardware.
•
b. Inspect area around seeker dome.
0017 00-23
Forward end cap is missing.
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A
A-AFTER OPERATION
Item to be Inspected/Procedure
0017 00-24
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 6 Cont
A-AFTER OPERATION
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
1. Remove forward end cap (3). 2. Inspect area Debris remains in around seeker Launch Tube dome for dirt or Assembly (LTA) (1). debris. Tip end of round down to allow debris to fall out.
•
•
•
•
3. Replace forward end cap. c. Inspect the latch release (10) and alignment fork (8) for dirt, corrosion or damage. If dirty, clean latch assembly (WP 0011 00). d. Remove protective cover (11). Inspect CLU interface connector (9) for damage, dirt or corrosion. If dirty, clean CLU interface connector (WP 0011 00).
0017 00-25
CLU and round will not connect. Refer to item 7, Javelin connect check.
CLU interface connector is damaged, (CLU and round will not connect). Refer to item 7, Javelin connect check.
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval No. B A
Item to be Inspected/Procedure
6 • Cont
•
e. Inspect latch release. Latch release is broken (CLU and round will not connect). Refer to item 7, Javelin connect check.
•
f. Remove Battery Coolant Unit (BCU) (WP 0009 00).
0017 00-26
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 6 Cont
A-AFTER OPERATION
Item to be Inspected/Procedure 1. Inspect BCU for damage. Check BCU status indicator. If the BCU is damaged or missing, or if the status indicator is dark, replace BCU (WP 0009 00).
0017 00-27
Equipment is Not Ready/Available If:
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 6 Cont
A-AFTER OPERATION
Item to be Inspected/Procedure 2. Inspect pylon and guide pins for damage. 3. Replace BCU (WP 0009 00).
0017 00-28
Equipment is Not Ready/Available If: BCU will not connect.
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A
A-AFTER OPERATION
Item to be Inspected/Procedure
0017 00-29
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval No. B A
Item to be Inspected/Procedure
6 • Cont
•
g. Inspect shoulder pad (5) for damage.
•
•
h. Inspect carry handle (4) for dirt or damage. If dirty, clean (WP 0011 00).
•
•
i.
Equipment is Not Ready/Available If:
Inspect shoulder strap (2). Check shoulder strap buckle and strap mounts for dirt or damage. If dirty, clean (WP 0011 00)
•
•
j. Inspect LTA for dirt or damage. If dirty, clean (WP 0011 00).
Dents, cracks, or splits visible on outer surface.
•
•
k. Inspect aft end cap (6) and aft end cap membrane (7) for damage.
Aft end cap membrane punctured.
0017 00-30
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A 7
A-AFTER OPERATION
Item to be Inspected/Procedure
Equipment is Not Ready/Available If:
Perform Javelin Connect Check.
CLU and round will not connect.
•
•
a. Set power switch on CLU to OFF position.
•
•
b. Remove protective covers on round interface connector and CLU interface connector. Place round on the ground with latch assembly facing up.
0017 00-31
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be No. B A Inspected/Procedure
0017 00-32
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION Item Interval No. B A
A-AFTER OPERATION
Item to be Inspected/Procedure
7 • Cont
•
c.
Place round interface bracket in round hooks. Slide forward and press down on CLU to engage CLU and round interface connectors. Round and CLU are connected correctly when latch release snaps into place.
•
•
d.
Press latch release and disconnect CLU from round.
0017 00-33
Equipment is Not Ready/Available If:
0017 00
TM 9-1425-688-10
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval Item to be No. B A Inspected/Procedure
0017 00-34
Equipment is Not Ready/Available If:
TM 9-1425-688-10
0017 00
PREVENTIVE MAINTENANCE CHECKS AND SERVICES B-BEFORE OPERATION
A-AFTER OPERATION
Item Interval No. B A
Item to be Inspected/Procedure
7 • Cont
e. Replace protective covers on round interface connector and CLU interface connector.
•
END OF WORK PACKAGE
0017 00-35/(36 Blank)
Equipment is Not Ready/Available If:
TM 9-1425-688-10
CHAPTER 5 SUPPORTING INFORMATION FOR JAVELIN WEAPON SYSTEM
TM 9-1425-688-10
0018 00
SUPPORTING INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 REFERENCES SCOPE This work package lists all forms, technical manuals, Army regulations, and field manuals referenced in this manual. FORMS Form
Title
DA Form 285
U.S. Army Accident Report
DA Form 2028
Recommended Changes to Equipment Technical Publications
DA Form 2404
Equipment Inspection and Maintenance Worksheet
DA Form 2408-9
Equipment Control Record
NAVMC Form 10245
Equipment Repair Order
NAVMC Form 10772
Recommended Changes to Publications
SF Form 368
Product Quality Deficiency Report
0018 00-1
0018 00
TM 9-1425-688-10
TECHNICAL MANUALS Manual
Title
SI-09397A-15/1
Javelin Warranty Instruction
TB 43-0134
Battery Disposition and Disposal
TM 9-1425-1687-10
Operator’s Manual for Javelin Weapon System M98A2
TM 9-1425-688-23&P TM 09397B-34 &P/2
Field Maintenance Manual with Repair Parts and Special Tools Lists for Javelin Command Launch Unit.
TM 9-1427-687-23 TM 09397A-34/6
Field Maintenance Manual for JAVELIN Surface Attack Guided Missile and Launcher FGM-148A, FGM-148B, and FGM-148C
TM 43-0003-44
Demilitarization Procedures for Javelin Weapon System and
Training Devices. TM 43-0002-70
Destruction of Army Materiel to Prevent Enemy Use
TM 4700-15/1
Equipment Record Procedures
0018 00-2
TM 9-1425-688-10
0018 00
ARMY REGULATIONS Publication
Title
AR 25-30
The Army Publishing Program
AR 75-1
Malfunctions Involving Ammunitions and Explosives (RCS CSGLD-1961(MI))
AR 385-40
Accident Reporting and Records
AR 700-138
Army Logistics Readiness and Sustainability
FIELD MANUALS Manual
Title
FM 3-11.5
Multiservice Tactics, Techniques, And Procedures For Chemical, Biological, And Nuclear Decontamination
FM 10-552
Preparation for Air Drop
FM 4-25.11
First Aid
0018 00-3
0018 00
TM 9-1425-688-10
MISCELLANEOUS PUBLICATIONS AMC-R 385-100
Safety Manual
CTA 50-970
Expendable/Durable Items (Except Medical, Class V, Repair Parts, and Heraldic Items)
CTA 8-100
Army Medical Department Expendable/Durable Items
DA PAM 385-63
Range Safety
DA PAM 385-64
Ammunition and Explosives Safety Standards
DA PAM 750-8
The Army Maintenance Management System (TAMMS), Users Manual
MCO 4855.10
Quality Deficiency Report
0018 00-4
TM 9-1425-688-10
0019 00
SUPPORTING INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS SCOPE This work package lists the COEI and BII for the Javelin Weapon System to help you inventory items for safe and efficient operation. GENERAL The COEI and BII are divided into the following list: Components of End Item (COEI). This list is for information purposes only and is not authority to requisition replacements. These items are part of the Javelin Weapon System. As part of the end item, these items must be with the end item whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the items. Basic Issue Items (BII). These essential items are required to prepare the Javelin Weapon System for operation, operate it, and do emergency repairs. Although shipped separately packaged, BII must be with the Javelin Weapon System during operation and when it is transferred between property accounts. Listing these items is your authority to request/ requisition them for replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you find and identify the items.
0019 00-1
0019 00
TM 9-1425-688-10
GENERAL APPLICABLE TO THE MARINE CORPS: Supply System Responsibility. A list, in alphabetical sequence, of items that are furnished with, and must be turned in with, the end item. Any item requiring replacement is the responsibility of the holding organization or using unit. Collateral Material. A list, in alphabetical sequence, of items that are supplied with the initial issuer of an end item and are retained by the unit. 5th Echelon Rehabilitation Program. Major items returned under this program will be evacuated under the provision(s) of the applicable Marine Corps Order(s) with items listed under "Supply System Responsibility." Rebuild and replacement under a 5th Echelon rehabilitation program will be limited to these items only. Those items under the heading "Collateral Material" and using unit items shall be held by holding organizations/using units for application to replacement end items. EXPLANATION OF COLUMNS The following provides an explanation of columns found in the tabular listings: Column (1) - Illus Number. This column indicates the number of the item illustrated. Column (2) - National Stock Number (NSN). Indicates the stock number of the item to be used for requisitioning purposes. Column (3) – Description, CAGEC, and Part Number. Identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The stowage location of COEI and BII is also indicated in this column. The last line for each item indicates CAGEC (Commercial and Government Entity Code) (in parentheses) followed by the part number. 0019 00-2
TM 9-1425-688-10
0019 00
GENERAL - Continued Column (4) –Usable On Code. When applicable, gives you a code if the item you need is not the same for different models of equipment. Column (5) –Unit of Issue (U/I). Indicates the physical measurement or count of the item as issued per the National Stock Number shown in column 2. Column (5) - Qty Rqr. Indicates the quantity required.
0019 00-3
0019 00
TM 9-1425-688-10 COMPONENTS OF END ITEM
(1) ILLUS NUM.
(2) NSN
(3) DESCP
(4) (5) USABLE U/I ON CODE
(6) QTY RQR
1
1430-01- COMMAND 433LAUNCH UNIT, 8025 18876, P/N 13313011049
EA
1
1
1430-01- COMMAND 542LAUNCH UNIT, 6998 18876 P/N 13497960009
EA
1
2
8105-01- BAG, CARRY, 45518876, 7808 P/N 13305406002
EA
1
3
CASE, CLU SHIPPING/ STORAGE, 18876, P/N 13307073001
EA
1
0019 00-4
TM 9-1425-688-10
0019 00
COMPONENTS OF END ITEM - (Continued) (1) ILLUS NUM.
(2) NSN
(3) DESCP
(4) (5) USABLE U/I ON CODE
(6) QTY RQR
4
685001-4489653
KIT, LENS CLEANING, 18876, P/N 13305788009
KT
1
5
N/A
TECHNICAL MANUAL TM 9-1425-68810
EA
1
0019 00-5
0019 00
TM 9-1425-688-10 BASIC ISSUE ITEMS
(1) ILLUS NUM.
(2) NSN
(3) DESCP
(4) (5) USABLE U/I ON CODE
(6) QTY RQR
1
6135-01- BATTERY, 438NON9450 RECHARGEAB LE, 80063, P/N BA-5590/U
EA
2
1420-01- BATTERY 424COOLANT 3207 UNIT, 18876, P/N 13303250059 1420-01- BATTERY 491COOLANT 6917 UNIT, 18876, P/N 13303844001 1440-01- BATTERY 523COOLANT 4154 UNIT, 18876, P/N 13303844003
EA 1/CLU
0019 00-6
2
EA 1/CLU
EA 1/CLU
TM 9-1425-688-10 BASIC ISSUE ITEMS – (Continued)
Figure 1.
CLU Battery
0019 00-7
0019 00
0019 00
TM 9-1425-688-10 BASIC ISSUE ITEMS – (Continued)
Figure 2.
BCU, P/N 13303844 and P/N 13303250
0019 00-8
TM 9-1425-688-10
0019 00
BASIC ISSUE ITEMS – (Continued)
(1) ILLUS NUM.
(2) NSN
(3) DESCP
(4) USABLE ON CODE
(5) U/I
(6) QTY RQR
1
8145-01- BAG, JAVELIN 526CLU, 53711, 7991 P/N 7516378
EA
1
2
8145-01- BAG, JAVELIN 526CLU, 53711, 7992 P/N 7516377
EA
1
0019 00-9/(10 Blank)
TM 9-1425-688-10
0020 00
SUPPORTING INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 ADDITIONAL AUTHORIZATION LIST SCOPE This work package lists additional items you are authorized for the support of the Javelin Weapon System. GENERAL This list identifies items that do not have to accompany the Javelin Weapon System and do not have to be turned in with it. These items are all authorized to you by Common Table of Allowance (CTA), Modified Table of Organizational Equipment (MTOE), Table of Distribution and Allowances (TDA), or Joint Table of Allowances (JTA). EXPLANATION OF COLUMNS IN THE AAL Column (1) - National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning purposes. Column (2) - Description, Commercial and Government Entity Code (CAGEC), and Part Number (P/N). Identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The last line below the description is the CAGEC (Commercial and Government entity code) (in parentheses) and the part number. Column (3) - Usable on Code. When applicable, gives you a code if the item you need is not the same for different models of equipment.
0020 00-1
0020 00
TM 9-1425-688-10
EXPLANATION OF COLUMNS IN THE AAL – Continued Column (4) - Unit of Issue (U/I). Indicates the physical measurement or count of the item as issued per the National Stock Number shown in column (1). Column (5) - Qty Recm. Indicates the quantity recommended.
0020 00-2
TM 9-1425-688-10
0020 00
ADDITIONAL AUTHORIZATION LIST (1) NATIONAL STOCK NUMBER
*
(2) (3) DESCRIPTION USABLE CAGEC & ON CODE PART NUMBER
(4) U/I
(5) QTY REC M
6625-01-3595771*
TEST SET, BATTERY 80058 TS-4403/U
EA
1
5940-01-4279110
ADAPTER, BATTERY TERMINAL, 80058 J-6358/P
EA
1
6130-01-4279604
CHARGER, BATTERY 80058 PP-8444/U
EA
1
6130-02-4904310
DISCHARGER, BATTERY 51828 BTF-70290
EA
1
6140-01-4198187
BATTERY, RECHARGEAB LE, 80058\ BB-390A/U
EA
1
When exhausted, use 6625-01-370-8278.
0020 00-3/(4 Blank)
TM 9-1425-688-10
0021 00
SUPPORTING INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST SCOPE This work package lists expendable/durable supplies and materials required to maintain the Javelin Weapon System. This list is for information only and is not authority to requisition the listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V, Repair Parts, and Heraldic Items) or CTA 8-100, Army Medical Department Expendable/Durable Items. Explanation of Columns in the Expendable/Durable Items List Column (1) - Item Number (ITEM NO). This number is assigned to the entry in the list and is referenced in the narrative instructions to identify the item, (e.g. "Use Cleaning Compound; Item 3, WP 0015 00"). Column (2) - Level (LVL). This column identifies the lowest level of maintenance that requires the listed item. C - Operator/Crew O - Organizational Maintenance (CLS) F – Direct Support Maintenance (NA) H – General Support Maintenance (NA) D – Depot (NA) Column (3) - National Stock Number (NSN). This is the NSN assigned to the item which you can use to requisition it. 0021 00-1
0021 00
TM 9-1425-688-10
Explanation of Columns – (Continued) Column (4) – Item Name, Description, Commercial and Government Entity Code (CAGEC) and Part Number (P/N). This column provides the other information you need to identify the item. Column (5) - Unit of Issue (U/I). This column indicates the physical measurement or count of the item as issued per the National Stock Number shown in column 3.
0021 00-2
TM 9-1425-688-10
0021 00
EXPENDABLE SUPPLIES AND MATERIALS LIST (1) (2) ITEM LEVEL NO.
(4) ITEM NAME, DESCRIPTION, CAGEC, AND PART NUMBER
(5) U/I
BATTERY, NONRECHARGEABLE, (80063), BA-5590/U MIL-B-49430/3 KIT, LENS CLEANING, (18876), 13305788009 BATTERY COOLANT UNIT, (18876), 13303250059 BATTERY COOLANT UNIT, (18876), 13303844001
EA
DESICCANT, BAGGED (81349), MIL-D-3464, TYPE I CLOTH, CLEANING, (58536), A-A-162 DETERGENT, GENERAL PURPOSE, LIQUID, (81348), P-D-1747
EA
(3) NATIONAL STOCK NUMBER
1
C
6135-01-4389450
2
C
6850-01-4489653
3
C
1420-01-4243207 1420-01-4916917
4
O
6850-00-9652280
5
O
7920-00-4018034
6
O
7930-00-9265280
0021 00-3
KT
EA
BD
BX
0021 00
TM 9-1425-688-10
EXPENDABLE SUPPLIES AND MATERIALS LIST – (Continued) (1) ITEM NO.
(2) LEVEL
(3) NATIONAL STOCK NUMBER
(4) ITEM NAME, DESCRIPTION, CAGEC, AND PART NUMBER
(5) U/I
7
O
5340-01-4697199
EA
8
O
6810-00-7534993
9
O
6850-00-8350484
SEAL, ANTIPILFERAGE, (81348), FF-S2738 ISOPROPYL ALCOHOL, (81348), TT-I-735 DEICING, DEFROSTING FLUID, (81348) D-D-00190
10
O
7920-00-2050565
BRUSH, LENS, (58536), A-A2076
EA
11
O
6850-00-3929751
COMPOUND, CLEANER, LENS, (58536), A-A-59199
EA
12
O
6640-00-5591385
PAPER, LENS, (81348), NNN-P40
EA
0021 00-4
BT
CN
TM 9-1425-688-10
0022 00
SUPPORTING INFORMATION JAVELIN WEAPON SYSTEM M98A1 NSN 1430-01-433-8019 LOOSE CARGO TRANSPORTATION Javelin can be transported with its shipping and storage containers for long distance transport or without its shipping containers for short distance transport. If transported with shipping containers, follow standard operation procedures for the particular transport vehicle.
CAUTION Shipping and storage containers should be secured firmly to floor or sides of transport vehicle to prevent damage to transport vehicle or equipment.
NOTE If transported without its shipping and storage containers for short distance transport, follow steps below to secure Javelin during transport. 1.
For storage in vehicles with racks, follow vehicle manuals for proper storage procedures, otherwise go to step 2.
2.
For handheld storage in vehicles. a.
If securing CLU, place CLU between gunner’s feet in carry bag with face shield absorber down or in gunner’s lap.
b.
If securing round, place round between gunner’s/assistant’s feet with forward end cap up.
END OF WORK PACKAGE 0022 00-1/(2 Blank)
TM 9-1425-668-10 INDEX WP Sequence No.-Page
Subject No. A
Abbreviations and Acronyms, List of ................... 0001 00-7 Additional Authorization List (AAL) ...................... 0020 00-1 Additional Authorization List............................ 0020 00-3 Explanation of Columns in the AAL ................ 0020 00-1 General ........................................................... 0020 00-1 Scope .............................................................. 0020 00-1 Air Drop, Preparation for ...................................... 0002 00-12 Army and Marine Corp Materiel to Prevent Enemy Use, Destruction of .................................................. 0001 00-3 Assembly and Preparation for Use ...................... 0006 00-1 B Basic Issue Items................................................. 0019 00-1 Battery (BA-5590/U), CLU, Installation and Removal .......................................................... 0008 00-1 Battery, CLU, Disposal......................................... 0008 00-8 Battery, CLU, Removal ........................................ 0008 00-6 BCU Disposal....................................................... 0009 00-5 BCU Installation ................................................... 0009 00-3 BCU Removal ...................................................... 0009 00-1 C Care, Safety, and Handling.................................. 0001 00-9 Carry Bag Cleaning Instructions .......................... 0011 00-2 Carry Techniques................................................. 0005 00-1 Characteristics, Capabilities, and Features, Equipment ....................................................... 0002 00-1 Checks and Services, Preventive Maintenance.................................................... 0017 00-1 Cleaning Instructions, CLU, Round and Carry Bag ............................ 0011 00-1 Index-1
TM 9-1425-668-10 WP Sequence No.-Page
Subject No.
C (Continued) CLU Battery Disposal .............................................. 008 00-8 Battery (BA-5590/U) Installation and Removal ................................................ 0008 00-1 Cleaning Instructions ...................................... 0011 00-1 Controls and Indicators, Description and Use of.................................................... 0004 00-1 Operation ........................................................ 0003 00-1 Operational Check .......................................... 0015 00-1 Safety, Care and Handling.............................. 0001 00-9 Cold Weather, Operation In ................................. 0013 00-1 Components of End Item and Basic Issue Items Lists ............................................. 0019 00-1 Basic Issue Items ............................................ 0019 00-6 Components of End Item ................................ 0019 00-4 Explanation of Columns .................................. 0019 00-2 General ........................................................... 0019 00-1 Scope .............................................................. 0019 00-1 Configuration, Equipment .................................... 0002 00-12 Container, CLU Shipping and Storage Packing Instructions ........................................ 0012 00-1 Unpacking Instructions.................................... 0006 00-1 Corrosion Prevention and Control ....................... 0001 00-2 Cross-Reference List, Nomenclature................... 0001 00-4 D Data, Equipment .................................................. 0002 00-10 Description and Use of Operator Controls and Indicators.................................................. 0004 00-1 Command Launch Unit ................................... 0004 00-2 CLU Display Indicators ................................... 0004 00-10 CLU Indicators ................................................ 0004 00-9 Round Controls ............................................... 0004 00-22 Scope .............................................................. 0004 00-1 Desert Climate, Operation in ............................... 0013 00-4 Index-2
TM 9-1425-668-10 WP Sequence No.-Page
Subject No.
D (Continued) Destruction of Army and Marine Corp Materiel to Prevent Enemy Use ........................................ 0001 00-3 Disposal, BCU...................................................... 0009 00-5 Disposal, CLU Battery.......................................... 0008 00-8 E Emergency Procedures ....................................... 0014 00-1 Engageability, Target ........................................... 0007 00-1 Direct Attack.................................................... 0007 00-13 Full Stadia Method .......................................... 0007 00-1 Half Stadia Method.......................................... 0007 00-7 Top Attack ....................................................... 0007 00-13 Engagement During Limited Visibility Conditions, Target........................................... 0010 00-31 Equipment Description and Data Characteristics, Capabilities, and Features .... 0002 00-1 Configuration................................................... 0002 00-12 Data................................................................. 0002 00-10 Location and Description of Major Components................................................. 0002 00-3 Expendable/Durable Supplies and Materials List ................................................... 0021 00-1 Expendable/Durable Supplies and Materials....................................................... 0021 00-3 Explanation of Columns .................................. 0021 00-1 Scope .............................................................. 0021 00-1 F Fields of View, Javelin Optical Systems .............. 0003 00-3 Firing Position, Select a ....................................... 0005 00-13 Firing Restrictions ................................................ 0005 00-6 Forms, Maintenance, Records and Reports ........ 0001 00-3
Index-3
TM 9-1425-668-10 WP Sequence No.-Page
Subject No. G
General Information ............................................. 0001 00-1 Corrosion Prevention and Control................... 0001 00-2 Destruction of Army and Marine Corp Materiel to Prevent Enemy Use ................... 0001 00-3 List of Abbreviations and Acronyms................ 0001 00-7 Maintenance Forms, Records, and Reports......................................................... 0001 00-1 Nomenclature Cross-Reference List............... 0001 00-5 Ozone Depleting Substances ......................... 0001 00-3 Preparation for Storage or Shipment .............. 0001 00-3 Quality of Material ........................................... 0001 00-9 Reporting Equipment Improvement Recommendations ....................................... 0001 00-2 Safety, Care, and Handling............................. 0001 00-9 Scope .............................................................. 0001 00-1 H Handling, Care and, Safety.................................. 0001 00-9 I Identification, Round ............................................ 0002 00-8 Indicators, Description and Use of Operator Controls and.................................................... 0004 00-1 Information General ........................................................... 0001 00-1 Installation and Removal, and Disposal CLU Battery (BA-5590/U), .............................. 0008 00-1 Installation and Removal, BCU............................ 0009 00-1 Introduction to Preventive Maintenance Checks and Services................. 0016 00-1
Index-4
TM 9-1425-668-10 WP Sequence No.-Page
Subject No. J
Javelin Optical Systems and Fields of View ........ 0003 00-3 Javelin Warnings and Malfunctions ..................... 0014 00-1 L Limited Visibility Conditions, Target Engagement During ........................................ 0013 00-1 List Abbreviations and Acronyms .......................... 0001 00-7 Nomenclature Cross-Reference ..................... 0001 00-4 Location and Description of Major Components.......................................... 0002 00-3 Loose Cargo Transportation ................................ 0016 00-1 M Maintenance Forms, Records and Reports ......... 0001 00-3 Major Components, Location and Description of .................................................. 0002 00-3 Malfunctions and Warnings, Javelin .................... 0014 00-1 Marine Corp Materiel to Prevent Enemy Use, Destruction of Army and ................................. 0001 00-3 Material, Quality of ............................................... 0001 00-9 Materials List, Expendable/Durable Supplies......................... 0021 00-1 Materiel to Prevent Enemy Use, Destruction of Army and Marine Corp............. 0001 00-7 Missile Operation ................................................. 0003 00-10 Direct Attack Mode.......................................... 0003 00-11 Missile Attack Modes ...................................... 0003 00-10 Top Attack Mode ............................................. 0003 00-10 N Nomenclature Cross-Reference List.................... 0001 00-4
Index-5
TM 9-1425-668-10 WP Sequence No.-Page
Subject No. O
Operatiing Procedures ......................................... 0010 00-1 Acquire Target................................................. 0010 00-11 Activate the Seeker ......................................... 0010 00-18 Assemble the Javelin ...................................... 0010 00-2 Engage Additional Targets.............................. 0010 00-27 Launch the Missile .......................................... 0010 01-24 Reload............................................................. 0010 00-27 Restore Javelin to Carry Configuration................................................ 0010 00-28 Seeker Lock-On .............................................. 0010 00-22 Target engagement During Limited Visibility Conditions ......................... 0013 00-5 Operation CLU ................................................................. 0003 00-1 In Cold Weather .............................................. 0013 00-1 In Desert Climate ............................................ 0013 00-4 In Tropical Climate .......................................... 0013 00-3 Missile ............................................................. 0003 00-10 Seeker............................................................. 0003 00-7 Operation Under Unusual Conditions .................. 0013 00-1 Operation in Cold Weather ............................. 0013 00-1 Operation in Desert Climate............................ 0013 00-4 Operation in Tropical Climate ......................... 0013 00-3 Scope .............................................................. 0013 00-1 Operational Checkout and Troubleshooting Procedures...................................................... 0015 00-1 CLU Operational Check .................................. 0015 00-1 Javelin Warnings and Malfunction Indicators...................................................... 0015 00-10 Troubleshooting .............................................. 0015 00-18 Operator Controls and Indicators, Description and Use of.................................... 0004 00-1 Ozone Depleting Substances .............................. 0001 00-3
Index-6
TM 9-1425-668-10 WP Sequence No.-Page
Subject No. P
Packing Instructions, CLU Shipping and Storage Container.................................... 0012 00-1 Preparation for Air Drop ........................................................... 0002 00-12 Assembly and Preparation for Use ................. 0006 00-1 Storage or Shipment ....................................... 0001 00-3 Prevention and Control, Corrosion ...................... 0001 00-2 Preventive Maintenance Checks and Services ................................................... 0017 00-1 Q Quality of Material ................................................ 0001 00-9 R References........................................................... 0018 00-1 Army Regulations............................................ 0018 00-3 Forms .............................................................. 0018 00-1 Miscellaneous Publications............................. 0018 004 Scope .............................................................. 0018 00-1 Technical Manuals .......................................... 0018 00-2 Removal Installation and Disposal BCU................................................................. 0009 00-1 CLU Battery..................................................... 0008 00-1 Reporting Equipment Improvement Recommendations .......................................... 0001 00-2 Restrictions, Firing ............................................... 0005 00-6 Round Cleaning Instructions ...................................... 0011 00-1 Identification .................................................... 0002 00-8
Index 7
TM 9-1425-668-10 Subject No.
WP Sequence No.-Page S
Safety, Care, and Handling.................................. 0001 00-9 Seeker Operation................................................. 0003 00-7 Activation......................................................... 0003 00-7 Track Gate Adjustments ................................. 0003 00-8 Lock-On........................................................... 0003 00-9 Select a Firing Position ........................................ 0005 00-13 Kneeling Position ............................................ 0005 00-15 Prone Position................................................. 0005 00-19 Sitting Position ................................................ 0005 00-13 Standing Supported Position .......................... 0005 00-17 Storage or Shipment, Preparation for .................. 0001 00-3 Substances, Ozone Depleting ............................. 0001 00-6 Supplies and Materials List, Expendable/Durable ....................................... 0021 00-1 T Target Engageability ............................................ 0007 00-1 Direct Attack Mode.......................................... 0003 00-11 Full Stadia Method .......................................... 0007 00-1 Half Stadia Method.......................................... 0007 00-7 Top Attack Mode ............................................. 0003 00-10 Target Engagement During Limited Visibility Conditions ....................................................... 0013 00-5 Flares, Burning Vehicles and/or Debris .......... 0013 00-5 Smoke ............................................................. 0013 00-5
Index-8
TM 9-1425-668-10 Subject No.
WP Sequence No.-Page
Techniques, Carry................................................ 0005 00-1 Theory of Operation ............................................. 0003 00-1 CLU Operation ................................................ 0003 00-1 Javelin Optical Systems and Fields of View............................................... 0003 00-3 Missile Operation ............................................ 0003 00-10 Scope .............................................................. 0003 00-1 Seeker Operation ............................................ 0003 00-7 Transportation, Loose Cargo ............................... 0022 00-1 Troubleshooting ................................................... 0015 00-18 Break-Lock and Corrective Actions................. 0015 00-25 Corrective Actions for Hardware Problems..... 0015 00-18 Failure to Maintain Tracking Rate ................... 0015 00-28 Immediate Action for a Break-lock .................. 0015 00-32 Infrared Clutter ................................................ 0015 00-30 Lock-On Quality .............................................. 0015 00-21 Release of Seeker Trigger .............................. 0015 00-25 Seeker Lock-On Quality.................................. 0015 00-24 Target Reaches Cover.................................... 0015 00-26 Track Gates too Large .................................... 0015 00-21 Track Gates too Small .................................... 0015 00-22 Unstable Track Gates ..................................... 0015 00-23 Tropical Climate, Operation in ............................. 0013 00-3 U Unpacking CLU Shipping and Storage Container.................................... 0006 00-1 Use, Preparation for Issue and ............................ 0006 00-1 W Warnings and Malfunctions, Javelin .................... 0014 00-1
Index-9/(10 Blank)
TM 9-1425-688-10
By Order of the Secretary of the Army: GEORGE W. CASEY, JR. General, United States Army Chief of Staff
Official: JOYCE E. MORROW Administrative Assistant to the Secretary of the Army 0710004
Distribution: To be distributed in accordance with the initial distribution number (IDN) 323716, requirements for TM 9-1425-688-10/TM 09397B-12/1A.
These are the instructions for sending an electronic 2028 The following format must be used if submitting an electronic 2028. The subject line must be exactly the same and the fields must be included: however, only the following fields are mandatory: 1, 3, 4, 5, 6, 7, 8, 9, 10, 13, 15, 16, 17, and 27. From: "Whomever"
To: [email protected] Subject: DA Form 2028 1. From: Joe Smith 2. Unit: home 3. Address: 4300 Park 4. City: Hometown 5. St: MO 6. Zip: 77777 7. Date: Sept: 19-OCT-93 8. Pub no: 44-2840-229-23 9. Pub Title: TM 10. Publication Date: 04-JUL-85 11. Change Number: 7 12. Submitter Rank: MSG 13. Submitter FName: Joe 14. Submitter MName: T 15. Submitter LName: Smith 16. Submitter Phone: 123-123-1234 17. Problem: 1 18. Page: 2 19. Paragraph: 3 20, Line: 4 21. NSN: 5 22. Reference: 6 23. Figure: 7 24. Table: 8 25. Item: 9 26. Total: 123 27. Text: This is the text for the problem below line 27.
The Metric System and Equivalents Linear Measure 1 centimeter = 10 millimeters = .39 inch 1 decimeter = 10 centimeters = 3.94 inches 1 meter = 10 decimeters = 39.37 inches 1 dekameter = 10 meters = 32.8 feet 1 hectometer = 10 dekameters = 328.08 feet 1 kilometer = 10 hectometers = 3,280.8 feet Weight Measure 1 centigram = 10 milligrams = .15 grain 1 decigram = 10 centigrams = 1.54 grains 1 gram = 10 decigram = .035 ounce 1 decagram = 10 grams = .35 ounce 1 hectogram = 10 decagrams = 3.52 ounces 1 kilogram = 10 hectograms = 2.2 pounds 1 quintal = 100 kilograms = 220.46 pounds 1 metric ton = 10 quintals = 1.1 short tons Liquid Measure 1 centiliter = 10 milliters = .34 fl. Ounce 1 deciliter = 10 centiliters = 3.38 fl. Ounces 1 liter = 10 deciliters = 33.81 fl. Ounces 1 dekaliter = 10 liters = 2.64 gallons 1 hectoliter = 10 dekaliters = 26.42 gallons 1 kiloliter = 10 hectoliters = 264.18 gallons
PIN: 084008-000
