TM 5-2410-241-10 TECHNICAL MANUAL OPERATOR’S MANUAL FOR
D7R SERIES II DOZER TYPE I WITH WINCH (NSN 2410-01-565-2605) D7R SERIES II DOZER TYPE II WITH RIPPER (NSN 2410-01-565-2603)
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.
HEADQUARTERS, DEPARTMENT OF THE ARMY 31 OCTOBER
2011
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TM 5-2410-241-10
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment. Failure to observe these precautions could result in serious injury or death to personnel. In the event of injury, seek medical attention in accordance with FM 4-25.11. Also included in the summary are explanations of safety and hazardous materials icons used within the technical manual.
EXPLANATION OF SAFETY WARNING ICONS
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EAR PROTECTION PROTECTION - headphones over ears show that noise level will harm ears.
ELECTRICAL - electrical wire to arm with electricity symbol running through human body shows that shock hazard is present.
EYE PROTECTION - person with goggles shows that the material will injure the eyes.
FLYING PARTICLES - arrows bouncing off face with face shield show that particles flying through the air will harm face.
HEAVY OBJECT - human figure stooping over heavy object shows physical injury potential from improper lifting techniques.
HEAVY HEAVY PARTS PARTS - hand with heavy object on top shows that heavy parts can crush and harm.
HEAVY HEAVY PARTS PARTS - heavy object on human figure shows that heavy parts present a danger to life or limb.
HOT AREA - hand over object radiating heat shows that part is hot and can burn.
HEAVY PARTS - Heavy object pinning human figure against wall shows that heavy moving parts present a danger to life or limb.
SLICK FLOOR - wavy line on floor with legs prone shows that slick floor presents a danger from falling.
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EXPLANATION OF HAZARDOUS MATERIALS ICONS – CONTINUED
BIOLOGICAL - abstract symbol bug shows that a material may contain bacteria or viruses that present a danger to life or health.
CHEMICAL - drop of liquid on hand shows that the material will cause burns or irritation to human skin or tissue.
FIRE - flame shows that a material may ignite and cause burns.
HIGH-PRESSURE FLUID - high-pressure fluid spraying human hand shows that fluid escaping under great pressure can cause injury or death.
RADIOACTIVE - identifies a material that emits radioactive energy and can injure human tissue or organs.
VAPOR - human figure in a cloud shows that material vapors present a danger to life or health.
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FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11. GENERAL SAFETY WARNINGS DESCRIPTION
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COMPRESSED AIR
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Compressed air for cleaning or drying purposes, or for clearing restrictions, should never exceed 30 psi (207 kPa). Wear protective clothing (goggles/shield, gloves, etc.) and use caution to avoid injury to personnel.
HEARING PROTECTION
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Hearing protection is required when standing within 26 ft (8 m) of the machine while it is operating. Failure to wear hearing protection may result in hearing loss.
HOT COMPONENTS
Components with metal parts can cause severe burns at operating temperature. Allow components to cool before performing maintenance on them. Wear insulated gloves, long sleeves, and eye protection when working with heated parts.
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GENERAL SAFETY WARNINGS DESCRIPTION — CONTINUED
MACHINE OPERATION
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Use of seat belt while operating machine is mandatory. Failure to follow this warning may result in injury or death to personnel in the event of an accident or machine overturn.
PRESSURIZED COOLING SYSTEM
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• DO NOT service cooling system unless engine has cooled. cooled. This is a pressurized cooling system, and escaping steam or hot coolant will cause serious burns. • DO NOT remove remove cooling system radiator cap when when engine is hot. Allow engine to cool down. Loosen cap to first stop and let any pressure out of cooling system, then remove cap. Failure to follow this warning may cause serious burns. • Wear effective effective eye, hand, and skin protection when handling coolants. coolants. Failure to follow this warning may cause injury to personnel.
SLAVE STARTING ENGINE
When slave starting the engine: –
Use NA NATO slave slave cable cable that that does does NOT NOT have loose or missing missing insulatio insulation. n.
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DO NOT NOT proce proceed ed if suitab suitable le cabl cable e is not not avail availabl able. e.
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DO NOT NOT use use civi civilia lian-t n-type ype jumper jumper cables cables..
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DO NOT NOT allow allow disabled disabled machine machine and booster booster vehicle vehicle to come come in contact contact with with each each other at any time during slave starting.
Failure to follow these warnings may result in injury or death to personnel.
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GENERAL SAFETY WARNINGS DESCRIPTION — CONTINUED
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• DO NOT NOT operate operate arctic arctic heater heater when when machine machine is is running. running. • DO NOT operate operate arctic arctic heater heater in confined confined spaces spaces due to exhaust exhaust gases. gases. • Avoid Avoid exposur exposure e to hot exhaust exhaust gases. gases. • Failure Failure to follow follow these warnin warnings gs may result result in injury injury or death to personnel personnel..
DO NOT operate winch without safety screen installed protecting rear cab window. Failure to follow this warning may result in injury or death to personnel or damage to equipment.
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HAZARDOUS MATERIALS WARNINGS DESCRIPTION
BATTERIES
• To avoid injury, injury, eye protection and acid-resistant gloves must be worn when working around around batteries. DO NOT smoke, use open flame, make sparks, or create other ignition sources around batteries. If a battery is giving off gases, it can explode and cause injury to personnel. Remove all jewelry such as rings, ID tags, watches, and bracelets. If jewelry or a tool contacts a battery terminal, a direct short will result in instant heating or electric shock, damage to equipment, and injury to personnel. • Sulfuric acid acid contained in batteries can cause serious serious burns. If battery corrosion corrosion or electrolyte electrolyte makes contact with skin, eyes, or clothing, take immediate action to stop the corrosive burning effects. Failure to follow these procedures may result in death or injury to personnel. –
EYES. EYES. Flush Flush with with cold cold water water for no less less than 15 minutes minutes and seek seek medical medical attention immediately.
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SKIN. SKIN. Flush with large large amount amounts s of cold cold water water until until all acid acid is remove removed. d. Seek Seek medical attention as required.
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INTERNAL INTERNAL.. If corrosi corrosion on or electrol electrolyte yte is ingeste ingested, d, drink drink large large amounts amounts of water water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Seek medical attention immediately.
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CLOTHING CLOTHING/EQU /EQUIPME IPMENT NT.. Wash Wash area with with large amounts amounts of cold cold water water. Neutralize Neutralize acid with baking soda or household ammonia.
• CALIFORNIA CALIFORNIA PROPOSITION PROPOSITION 65 WARNING: WARNING: Battery Battery posts, terminals, terminals, and related accessories contain lead and lead components. These chemicals are known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
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HAZARDOUS MATERIALS WARNINGS DESCRIPTION — CONTINUED
CARBON MONOXIDE (EXHAUST GASES) CAN KILL!!!!
• Carbon monoxide is a colorless, colorless, odorless, deadly deadly poison which, which, when breathed, deprives the body of oxygen and causes suffocation. Exposure to air containing carbon monoxide produces symptoms of headache, dizziness, loss of muscular control, apparent drowsiness, and coma. Permanent brain damage or death can result from severe exposure. • Carbon monoxide monoxide occurs in the exhaust fumes of internal internal combustion engines. Carbon Carbon monoxide can become dangerously concentrated under conditions of inadequate ventilation. The following precautions must be observed to ensure safety of personnel when the engine is operated. –
DO NOT operat operate e engi engine ne in in encl enclose osed d area areas. s.
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DO NOT NOT idle idle engi engine ne witho without ut adequ adequate ate vent ventila ilatio tion. n.
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BE ALER ALERT T for exhaus exhaustt poison poisoning ing symp symptom toms. s. They They are: are: • Headache • Dizziness • Sleepi eepine ness ss • Loss Loss of of musc muscula ularr cont control rol
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If you you see anothe anotherr person person with with exhaus exhaustt poison poisoning ing sympt symptoms oms:: • Remove Remove person person from from area area.. • Expo Expose se to to fres fresh h air air. • Keep Keep pers person on warm warm.. • DO NOT NOT permit permit physi physical cal exerc exercise ise.. • Administe Administerr Cardiopulmon Cardiopulmonary ary Resuscitati Resuscitation on (CPR) if necessary necessary. • Noti Notify fy a med medic ic..
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BE AWA AWARE. RE. The The field field protective protective mask mask for Chemic Chemical, al, Biologi Biological, cal, Radiolo Radiological gical,, and Nuclear (CBRN) protection will not protect you from carbon monoxide poisoning.
• CALIFORNIA CALIFORNIA PROPOSITION PROPOSITION 65 WARNING: WARNING: Engine exhaust and some of its constituents are are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation!
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HAZARDOUS MATERIALS WARNINGS DESCRIPTION — CONTINUED
CARC PAINT
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• Take the following following precautions precautions before grinding, grinding, cutting, or welding any equipment that has been CARC-coated: –
Wear protectiv protective e equipment equipment (e.g., (e.g., goggles, goggles, gloves, gloves, apron) apron) when grinding grinding or or sanding CARC-coated equipment. Do not leave any skin exposed.
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Use high-ef high-efficie ficiency ncy air air purifying purifying respirator respirators s when grindi grinding ng or sanding sanding CARCCARCcoated equipment.
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Never weld or or cut CARCCARC-coated coated equipment; equipment; grind grind or sand sand off off CARC CARC paint paint completely before welding.
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CARC paint paint contains contains isocyan isocyanate ate (HDI) (HDI) which which is highly highly irritat irritating ing to the the skin skin and respiratory system. High concentrations of HDI can produce itching and reddening of the skin, a burning sensation in the throat and nose, and watering of the eyes. In extreme concentrations, HDI can cause coughing, shortness of breath, pain during respiration, increased sputum production, and chest tightness.
• Failure Failure to follow follow these warnin warnings gs may result result in injury injury or death to personnel personnel..
HAZARDOUS WASTE DISPOSAL
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• When servicing this equipment, performing maintenance, maintenance, or disposing of materials such as engine/ hydraulic oils, coolant, and fuel, consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance. • Engine/hydraulic oils, coolant, coolant, and fuel can be very slippery. slippery. Immediately Immediately wipe up any spills. • Failure Failure to follow follow these warnin warnings gs may result result in injury injury to personnel. personnel.
HYDRAULIC SYSTEM PRESSURE
• DO NOT disconnect or remove any hydraulic system line or fitting unless unless the engine is shut down down and hydraulic system pressure has been relieved. Tighten all connections before applying pressure. Escaping hydraulic fluid under pressure can penetrate the skin, causing injury or death to personnel. • Use a piece of cardboard, newspaper newspaper,, or wood wood to check for pressurized leaks to prevent fluid from penetrating the skin. Failure to do so may cause injury or death to personnel.
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HAZARDOUS MATERIALS WARNINGS DESCRIPTION — CONTINUED
CBRN EXPOSURE
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If CBRN (chemical, biological, radiological, or nuclear) exposure is suspected, personnel wearing protective equipment must handle all air cleaner media. Contaminated filters must be handled using adequate precautions and must be disposed of by trained personnel. Consult your CBRN Officer or CBRN NCO for appropriate handling or disposal procedures. Failure to follow this warning may cause injury or death to personnel.
To order this CBRN decal use: National Stock Number (NSN) - 7690-01-474-3533 Part Number (PN) - 1709220 Commercial and Government Entity Code (CAGEC) - 11083
SOLVENT CLEANING COMPOUND
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally environmentally compliant and low-toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to do so may result in injury or death to personnel.
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HAZARDOUS MATERIALS WARNINGS DESCRIPTION — CONTINUED
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WORK SAFETY
• Improper cleaning cleaning methods and use of unauthorized cleaning cleaning liquids or solvents can injure personnel and damage equipment. To To prevent this, refer to your Unit’s authorized cleaning and solvents list for further instructions. • Solvents can burn burn easily, easily, may give off off harmful vapors, and are harmful to skin and clothing. clothing. To To avoid injury or death to personnel, keep away from open fire and use in a well-ventilated area. If solvent gets on skin or clothing, wash immediately with soap and water.
DO NOT operate winch without safety screen installed protecting rear cab window. Failure to follow this warning may result in injury or death to personnel or damage to equipment.
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TM 5-2410-241-10
LIST OF EFFECTIVE PAGES/WORK PACKAGES
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NOTE: Zero in the “Change No.” column indicates an original page or work package. Date of issue for the original manual is: Original....
31 October 2011
TOTAL TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 38 AND TOTAL TOTAL NUMBER OF WORK PACKAGES IS 22, CONSISTING OF THE FOLLOWING: Page/WP No.
Change No.
Page/WP No.
Change No.
Front Front Cover Cover . . . . . . . . . . . . . . . . . . . . . . 0
Chapter Chapter 4 title page (2 pgs) . . . . . . . . . . 0
Warning Warning Summ Summary ary (10 (10 pgs). pgs). . . . . . . . . . 0
WP 0011 (4 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
i throug through h viii viii (8 pgs) pgs) . . . . . . . . . . . . . . . . 0
WP 0012 (48 pgs) pgs) . . . . . . . . . . . . . . . . . 0
Chapter Chapter 1 title page (2 pgs) . . . . . . . . . . 0
Chapter Chapter 5 title page (2 pgs) . . . . . . . . . . 0
WP 0001 (10 pgs) pgs) . . . . . . . . . . . . . . . . . 0
WP 0013 (2 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0002 (8 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0014 (6 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0003 (6 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0015 (4 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
Chapter Chapter 2 title page (2 pgs) . . . . . . . . . . 0
WP 0016 (6 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0004 (28 pgs) pgs) . . . . . . . . . . . . . . . . . 0
WP 0017 (2 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0005 (18 pgs) pgs) . . . . . . . . . . . . . . . . . 0
WP 0018 (6 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0006 (12 pgs) pgs) . . . . . . . . . . . . . . . . . 0
WP 0019 (2 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0007 (14 pgs) pgs) . . . . . . . . . . . . . . . . . 0
Chapter Chapter 6 title page (2 pgs) . . . . . . . . . . 0
Chapter Chapter 3 title page (2 pgs) . . . . . . . . . . 0
WP 0020 (2 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0008 (2 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0021 (4 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0009 (2 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0022 (4 pgs) pgs) . . . . . . . . . . . . . . . . . . 0
WP 0010 (8 pgs) . . . . . . . . . . . . . . . . . . 0
Index (4 (4 pgs) . . . . . . . . . . . . . . . . . . . . . 0 Back Cover Cover (2 pgs) pgs) . . . . . . . . . . . . . . . . 0
A/(B Blank)
TM 5-2410-241-10
TECHNICAL MANUAL TM 5-2410-241-10
HEADQUARTERS DEPARTMENT OF THE ARM Y Washington, D.C., 31 October 2011
OPERATOR’S MANUAL FOR
D7R SERIES II DOZER TYPE I WITH WINCH (NSN 2410-01-565-2605) D7R SERIES II DOZER TYPE II WITH RIPPER (NSN 2410-01-565-2603)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/TECH PUBS, MS 727, 6501 E. 11 Mile Rd., Warren, MI 48397-5000. The e-mail address is tacomlcmc.daform2028@us.
[email protected]. army.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.
DISTRIBUTION STA STATEMENT TEMENT A - Approved for public release; distribution is unlimited.
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TM 5-2410-241-10
TABLE OF CONTENTS
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WP Sequence No. Page No.
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How To Use This Manual Chapter 1 - General Information, Equipment Description, and Theory of Operation
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001 Table 1.
Exercise Schedule. Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001-4
Equipment Description Description and Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002 Figure 1. Figure 2. Figure 3. Figure 4.
D7R Dozer (Left Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-2 D7R Dozer (Left Side) – Continued. . . . . . . . . . . . . . . . . . . . . . . . . 0002-3 D7R Dozer (Right Side). Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-4 D7R Dozer (Right Side) Side) – Continued. Continued. . . . . . . . . . . . . . . . . . . . . . . . 0002-5
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003 Figure 1. Figure 2. Figure 3. Figure 4.
Engine Components. Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Components. Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powertrain Components. Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic System Control Control Levers. . . . . . . . . . . . . . . . . . . . . . . . . . .
0003-2 0003-3 0003-4 0003-6
Chapter 2 - Operator Instructions
Description and Use of Operator Controls and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004 Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12. Figure 13. Figure 14. Figure 15. Figure 16. Figure 17. Figure 18. Figure 19. Figure 20. Figure 21. Figure 22. Figure 23. Figure 24. Figure 25.
Main Entry and Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-2 Alternate Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-3 Door Handles and and Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-4 Operator Seat and Armrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-6 Seat Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-8 Left Joystick Steering, Parking Brake, and Transmission Transmission Controls. 0004-8 Right Joystick Joystick Dozer Blade Controls. Controls. . . . . . . . . . . . . . . . . . . . . . . 0004-10 Winch Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-11 Ripper Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-12 Horn Button, Throttle Control Control Switch, Arctic Arctic Heater Switch, and Hydraulic Lockout Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-13 Service Brake Control Control and Decelerator Decelerator Pedal. . . . . . . . . . . . . . . . 0004-14 Cab Dome Lamp Switch. Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-15 Mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-16 Incline Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-16 Light Switches and Heater/Air Heater/Air Conditioning Controls. Controls. . . . . . . . . . . 0004-17 Window Wiper and Washer Controls. . . . . . . . . . . . . . . . . . . . . . . 0004-18 Gauges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-19 Status Indicators – Upper Panel. Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-20 Alert Indicators, Digital Digital Display Window, Window, and Action Lamp – Upper Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-21 Alert Indicators, Digital Digital Display Window, and and Operator Switch – Lower Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-22 Auto Kickdown Switch, Switch, Auto Shift Switch, Switch, and Engine Start Switch. Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-23 Auxiliary Action Lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-24 Messenger Messenge r Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-25 Engine Compartment Compa rtment Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-26 24V NATO Slave Slave Receptacle, Engine Engine Compartment
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TABLE OF CONTENTS - CONTINUED
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WP Sequence No. Page No.
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Lamp and Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-27 Figure 26. Battery Disconnect Disconn ect Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-28 Operation Under Usual Conditions Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0005 Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8.
Gauges and Digital Digital Display Windows. Windows. . . . . . . . . . . . . . . . . . . . . . . . 0005-4 Engine Coolant Temperature Gauge. . . . . . . . . . . . . . . . . . . . . . . . 0005-5 Upshift and Downshift Buttons. Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-9 Autoshift Button and and Bi-Directional Bi-Directional Shift Indicators. . . . . . . . . . . . 0005-10 Auto Kickdown Kickdown Button and Indicators. . . . . . . . . . . . . . . . . . . . . . . 0005-11 Lower Digital Digital Display Display Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-14 Messenger Messenge r Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-15 Messenger Messenge r Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-16
Operation Under Unusual Conditions Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006 Figure 1. Figure 2. Figure 3. Figure 4.
Slave Receptacle. Receptacle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-2 Front Towing Eye. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-10 Rear Towing Towing Eyes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-10 Battery Disconnect Disconne ct Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-11
Stowage and Decal/Data Plate Guide. Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007 Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12.
BII Tool Bag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-1 Warning and Message Message Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-2 Warning and Message Labels – Continued. Continued. . . . . . . . . . . . . . . . . . .0007-4 Warning and Message Labels – Continued. Continued. . . . . . . . . . . . . . . . . . .0007-6 Stencils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-8 Stencils - Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-9 Data Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-10 Data Plates - Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-12 Data Plates - Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-13 Unique Identification Identification Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-13 Unique Identification Identification Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-14 Unique Identification Identification Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-14
Chapter 3 - Troubleshooting Procedures
Troubleshooting Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0008
Troubleshooting Symptom Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0009 Troubleshooting Procedures Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0010 Chapter 4 - PMCS Maintenance Instructions
Preventive Maintenance Checks Checks and Services (PMCS) (PMCS) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . WP 0011 Table 1.
Maintenance Intervals, Intervals, Symbols Symbols and Manhours. . . . . . . . . . . . . . . . 0011-2
Preventive Maintenance Maintenance Checks and Services (PMCS) (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012 Table 1. Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6.
Preventive Maintenance Checks and Services (PMCS) .. . . . . . . . .0012-2 Dozer Blade and Lift Cylinder. Cylinde r. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-3 Coolant Level Sight Gauge and Radiator Radiator Pressure Cap and Access Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-5 Engine Oil Level Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-6 Ether Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-7 Arctic Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-8 Engine Air Precleaner. Precleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-9
iii
TM 5-2410-241-10
TABLE OF CONTENTS - CONTINUED
-
WP Sequence No. Page No.
Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12. Figure 13. Figure 14. Figure 15. Figure 16. Figure 17. Figure 18. Figure 19. Figure 20. Figure 21. Figure 22. Figure 23. Figure 24. Figure 25. Figure 26. Figure 27. Figure 28. Figure 29. Figure 30. Figure 31.
-
-
Washer Fluid Tank and Fuel Fuel Filler Cap. . . . . . . . . . . . . . . . . . . . . 0012-10 Machine Rear Rea r View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-11 Tow Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-12 Hydraulic Tank Sight Sight Gauge and Filler Filler Cap. . . . . . . . . . . . . . . . . . 0012-14 Transmission Oil Level Gauge, Filler Filler Tube, and Cap. . . . . . . . . . .0012-16 Dozer Blade and an d Lift Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-20 Coolant Level Check Check and Radiator Pressure Pressure Cap and Access Door. Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-22 Ether Cylinder. Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-24 Primary Fuel Filter/Water Filter /Water Separator. Separat or. . . . . . . . . . . . . . . . . . . . . . . . 0012-25 Engine Air Precleaner. Precleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-26 Cab Fresh Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-27 Cab Recirculation Filter. Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-29 Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-32 Washer Fluid Flui d Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-33 Machine Rear Rea r View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-34 Winch Oil Level Check and Fill Plugs. Plugs. . . . . . . . . . . . . . . . . . . . . . . 0012-35 Tow Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-36 Hydraulic Tank Sight Sight Gauge and Filler Filler Cap. . . . . . . . . . . . . . . . . . 0012-37 Transmission Oil Level Gauge, Filler Filler Tube, and Cap. . . . . . . . . . .0012-39 Pivot Shaft Oil Level Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-41 Track Pin and Bushing Bushing Inspection. . . . . . . . . . . . . . . . . . . . . . . . . 0012-42 Engine Drive Belt Inspection. Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-43 Fuel Tank Water and Sediment Drain Valve and Hose. . . . . . . . .0012-45 Fuel Tank Filler Cap Cap and Screen. . . . . . . . . . . . . . . . . . . . . . . . . . 0012-46 Transmission Breather. Breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-47
Chapter 5 - Maintenance Instructions
Dome Lamp Bulb Replacement Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013 Figure 1.
Dome Lamp Bulb Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013-1
Engine Primary and Secondary Secondary Air Filter Elements Maintenance Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014 Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6.
Engine Air Filter Assembly Assembl y Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . 0014-2 Primary Air Air Filter Element. Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0014-2 Secondary Air Filter Element. Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0014-3 Secondary Air Filter Element. Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0014-4 Primary Air Air Filter Element. Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0014-4 Engine Air Filter Assembly Assembly Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . 0014-5
Ether Starting Aid Cylinder Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0015 Figure 1. Figure 2. Figure 3.
Ether Starting Aid Cylinder. Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-2 Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-3 Ether Starting Aid Cylinder. Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-4
Flood Lamp Bulb Replacement Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0016 Figure 1. Figure 2. Figure 3. Figure 4. Figure 5.
Flood Lamp Removal. Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0016-1 Disconnecting Lamp Connectors. Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . 0016-2 Bulb Assembly Removal. Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0016-3 Connecting Lamp Lamp Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . .0016-4 Flood Lamp Installation. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0016-5
iv
TM 5-2410-241-10
TABLE OF CONTENTS - CONTINUED
-
WP Sequence No. Page No.
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-
Fuel System - Prime Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017 Figure 1.
Fuel System Priming Pump. Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0017-1
Fuse And Circuit Breaker Maintenance Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0018 Figure 1. Figure 2. Table 1. Figure 3. Figure 4.
Fuse Panel Access. Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0018-1 Fuse Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0018-2 Fuse Identification Identification Key.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0018-3 Fuse and Circuit Circuit Breaker Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0018-4 Fuse Panel Access. Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0018-5
Window Wiper Wipe r Blade Replacement Replac ement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0019 Figure 1.
Window Wiper Wiper Blade Replacement. . . . . . . . . . . . . . . . . . . . . . . . . 0019-1
Chapter 6 - Supporting Information
References Reference s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0020 Components of End Item (COEI) (COEI) and Basic Issue Items (BII) (BII) Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021 Table 1. Table 1. Table 1.
Basic Issue Items (BII). (BII). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021-2 Basic Issue Items (BII) – Continued.. . . . . . . . . . . . . . . . . . . . . . . . . 0021-3 Basic Issue Items (BII) – Continued.. . . . . . . . . . . . . . . . . . . . . . . . . 0021-4
Expendable Expendab le and Durable Items List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022 Table 1.
Expendable and Durable Durable Items Items for the the D7R Dozers . . . . . . . . . . . . .0022-2
v
TM 5-2410-241-10
HOW TO USE THIS MANUAL
If at any time you are unsure of how to use this manual or you cannot locate the information you need, notify your supervisor. supervisor. INTRODUCTION
1.
0000
This manual is designed to to help you operate operate the Caterpillar Caterpillar D7R Series II Dozers, Type Type I with with Winch and and Type Type II with Ripper, and to perform operator troubleshooting and maintenance on the equipment.
2. This manual manual is is writt written en in in work work packag package e format format:: a. Chapters Chapters divide divide the manual manual into into major major categorie categories s of informat information ion (e.g., (e.g., Introductory Information with Theory of Operation, Operator Instructions, Troubleshooting Procedures, Maintenance Instructions, and Supporting Information). b. Each chapter chapter is divided divided into into work package packages, s, which which are identifie identified d by a 4-digit number number (e.g. (e.g., 0001, 0001, 0002) located in the upper right-hand corner of each page. The work package page number (e.g., 0001-1, 0001-2) is located centered at the bottom of each page. c. 3.
If a change change package package is is issued issued to this this manual, manual, added added work work packages packages use a 5th digit to indicate new material. For instance, a work package inserted between WP 0001 and WP 0002 will be numbered WP 0001.1.
Read through this manual to become familiar with its its organization and contents before attempting attempting to operate or maintain the equipment.
CONTENTS OF THIS MANUAL
0000
1.
A Warning Summary is located at the beginning of this manual. Become familiar with these warnings before operating or performing operator troubleshooting or maintenance on the machine.
2.
A Table of Contents, located in the front of the manual, lists all chapters and work packages in the publication. If you cannot find what you are looking for in the Table of Contents, refer to the alphabetical Index at the back of the manual.
3.
The Title Title Block Block Page provides Reporting Reporting Errors Errors and Recommending Improvements information, with DA DA Form 2028 addresses for the submittal of corrections to this manual.
4.
Chapter 1, General Information, Equipment Description, and Theory of Operation, provides general information on the manual and the equipment.
5.
Chapter 2, Operator Instructions, explains and illustrates all operator controls and indicators and contains a Decal and Data Plate Guide . It also describes how to perform all operating procedures for the machine: Operation Under Usual Conditions and Operation Under Unusual Conditions .
6.
Chapter 3 covers all Troubleshooting Procedures. WP 0009 contains a Troubleshooting Symptom Index . If the machine malfunctions, this index should always be consulted to locate the appropriate troubleshooting procedure.
7.
Chapter 4, PMCS Maintenance Instructions, contains operator-level preventive maintenance instructions for the dozer.
8.
Chapter 5, Maintenance Instructions, covers operator level maintenance tasks. Unless another Military Occupational Specialty Specialty (MOS) is specified in the Initial Setup of a work package, all tasks are to be performed by Construction Equipment Operator, MOS 21E.
9.
Chapter 6 Supporting Information includes: References, Components of End Item (COEI) and Basic Issue Items (BII) Lists, and Expendable and Durable Items List .
vi
TM 5-2410-241-10
FEATURES OF THIS MANUAL
1.
0000
WARNINGs, WARNINGs, CAUTIONs, CAUTIONs, NOTEs, subject subject headings, and other important information are highlighted highlighted in BOLD print as a visual aid.
A WARNING indicates a hazard which may result in injury or death to personnel.
A CAUTION is a reminder of safety practices or directs attention to usage practices that may result in damage to equipment.
A NOTE is a statement containing information that will make the procedures easier to perform. 2.
Statements Statements and words of particular particular interest interest may be printed in CAPIT CAPITAL AL LETTERS to create emphasis. emphasis.
3. Within Within a procedural procedural step, referen reference ce may be made to another another work work package package in this this manual or to to another manmanual. These references indicate where you should look for more complete information. a. If you you are are told: told: “Ser “Servic vice e air cleane cleanerr (WP (WP 0014),” 0014),” go to WP 0014 in this manual for instructions on this service. b. If you are told: told: “For complete complete inform information ation on servicin servicing g batteries, batteries, refer refer to TM 9-6140-200 9-6140-200-14,” -14,” go to to the References work package (WP 0020) 0020) for complete information. 4.
Illustrations are placed after, after, and close to, the procedural steps steps to which they apply. apply. Callouts Callouts placed on the art are text or numbers.
5.
Numbers located located at lower right right corner of art (e.g., D7R-0001, D7R-0001, D7R-0002) D7R-0002) are art control numbers and are used for tracking purposes only. only.
6.
Technical echnical instructi instructions ons include include metric metric units as well as standar standard d units. For your your reference, reference, a Metric Conversion Chart is located on the inside back cover of the manual.
vii/(viii blank)
2
TM 5-2410-241-10
CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION
10
TM 5-2410-241-10
0001
OPERATOR MAINTENANCE 0
0
0
1
-
GENERAL INFORMATION
SCOPE
0001
Type of Manual. This manual is for use in operating and performing operator troubleshooting and maintenance on the Caterpillar D7R Series II Dozer. Dozer. Model Numbers and Equipment Names. Tractor-Dozer, Self-Propelled Crawler, Diesel Engine Driven (DED), (T9) Model D7R-II Type I with Winch, or (T9) Model D7R-II Type II with Ripper. Purpose of Equipment. The D7R Dozer is equipped with a blade used for cutting, moving, ditching, and dozing in a forward direction. It is also equipped with a ripper used to break up material, or a winch used to pull or lift loads. MAINTENANCE FORMS, RECORDS, AND REPORTS
0001
Department of the Army (DA) forms and procedures used for equipment maintenance will be those prescribed by (as applicable) PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual ; PAM 738-751, Functional Users Manual for the Army Maintenance Management Systems - Aviation (TAMMS-A); or AR 700-138, Army Logistics Readiness and Sustainability . REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
0001
If your D7R Dozer needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you do not like about your equipment. Let us know why you do not like the design or performance. If you have Internet access, the easiest and fastest way to report problems or suggestions is to go to http:// www.nslcptsmh.csd. www.nslcptsmh.csd.disa.mil/webpqdr/ disa.mil/webpqdr/webpqdr. webpqdr.htm. htm. The Internet form lets you submit a Product Quality Deficiency Report (PQDR). You may also submit your information using an SF Form 368, Product Quality Deficiency Report. You You can send your SF 368 via e-mail, regular mail, or facsimile directly to the U.S. Army TACOM TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSRD-TAR-E/ PDQR, MS 268, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is
[email protected] [email protected]. .mil. The fax number is DSN 786-5666 or Commercial 586-282-5666. CORROSION PREVENTION AND CONTROL (CPC)
0001
CPC of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items. Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It is commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or cracking. Plastics, composites, and rubber compounds can also degrade. Degradation is caused by thermal energy (heat), oxidation (oxygen), solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures are excessive heat or light. Damage from these processes will appear as cracking, softening, swelling, and/or breaking. SF Form 368, Product Quality Deficiency Report, should be submitted to the address specified specified in PAM PAM 750-8, TAMMS Users Manual . OZONE-DEPLETING SUBSTANCES
0001
There are no ozone-depleting substances contained on the machine or used during machine maintenance. DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
For destruction of Army materiel to prevent enemy use, refer to TM 750-244-6.
0001-1
0001
TM 5-2410-241-10
0001
PREPARATION FOR STORAGE OR SHIPMENT
0001
General
0001
This work package contains requirements and procedures for administrative storage of equipment that is issued to and in use by Army activities worldwide. The requirements specified herein are necessary to maintain equipment in administrative storage in such a way as to achieve the maximum readiness condition. Equipment that is placed in administrative storage should be capable of being readied to perform its mission within a 24-hour period, or as otherwise may be prescribed by the approving authority. Before equipment is placed in administrative storage, preventive maintenance checks and services (PMCS) should be completed and any deficiencies corrected. Report equipment in administrative storage as prescribed for all reportable equipment. During administrative storage, perform inspections, maintenance services, and lubrication as specified herein. Records and reports to be maintained for equipment in administrative storage are those prescribed by PAM 750-8 for equipment in use. A 10-percent variance is acceptable on time used to determine the required maintenance actions. Accomplishment of applicable PMCS, as mentioned throughout this work package, will be on a semiannual basis. Definition of Administrative Storage
0001
The placement of equipment in administrative storage can be for short periods of time when a shortage of maintenance effort exists. Items should be ready for use within the time factors as determined by the directing authority. authority. During the storage period, appropriate maintenance records must be kept. Preparation of Equipment for Administrative Storage Storage Site
0001
0001
Select the best available site for administrative storage. Covered space is preferred. Open sites should be improved hardstand, if possible. Unimproved sites should be firm, well drained, and free of excessive vegetation. Separate stored equipment from equipment in use. Conspicuously mark the area “ADMINISTRA “ADMINISTRATIVE STORAGE.” STORAGE.” Storage Plan
0001
Store Store equipment to provide maximum protection from the elements and to provide access for inspection, maintenance, and exercising. Anticipate removal or deployment problems and take suitable precautions. Take into consideration environmental conditions, such as extreme heat or cold, high humidity, blowing sand, or loose debris, soft ground, mud, heavy snows, or any combination thereof, and take adequate precautions. Establish a fire plan and provide for adequate fire-fighting equipment and personnel. Maintenance Services and Inspection
0001
Maintenance Services. Prior to storage, perform the next scheduled PMCS. Inspection. Inspect and approve the equipment prior to storage. Do not place non-mission-capable equipment in storage. Correction of Shortcomings and Deficiencies
0001
Correct all shortcomings and deficiencies prior to storage, or obtain a deferment from the approving authority. authority. Lubrication. Lubricate equipment in accordance with LO 5-2410-241-13.
0001-2
TM 5-2410-241-10
0001
PREPARATION FOR STORAGE OR SHIPMENT – CONTINUED General Cleaning, Painting, and Preservation
0001
Do not direct water or steam, under pressure, against electrical wires or any exterior opening. Failure to follow this caution may result in damage to equipment. Cleaning. Clean all equipment for dirt, grease, and other contaminants in accordance with applicable provisions of this manual. Do not use vapor degreasing.
Chemical Agent Resistant Coating (CARC) paint debris may be considered environmentally hazardous during removal. Consult local procedures prior to removal of CARC paint to ensure compliance with local laws. Painting. Remove rust and damaged paint by scraping, wire brushing, sanding, or buffing. Sand to a smooth finish and spot paint as necessary (TB 43-0209). Preservation. After cleaning and drying, immediately coat unpainted wear surfaces with oil or grease, as appropriate.
•
Place Place a piece piece of barrie barrierr materia materiall between between desiccant desiccant bags and metal metal surfaces. surfaces.
•
Air circulatio circulation n under draped draped covers covers reduces reduces deteri deteriorati oration on from from moistur moisture e and heat. heat.
Weatherproofing. Sunlight, heat, moisture (humidity), and dirt tend to accelerate deterioration. Install all covers authorized for the equipment. Close and secure all openings except those required for venting and draining. Seal openings to prevent the entry of rain, snow, or dust. Insert desiccant when complete seal is required. Place equipment, and provide blocking or framing, to allow for ventilation and water drainage. Support cover away from item surfaces, which may rust, rot, or mildew. Basic Issue Items (BII) and Additional Authorization List (AAL) Items
0001
Process BII and AAL items simultaneously with the major item to which they are assigned. If possible, store BII and AAL items with the major item. If stored apart from the major item, mark BII and AAL items with tags indicating the major item, its registration or serial number, and location, and store in protective-type enclosures. In addition, place a tag or list indicating the location of the removed items in a conspicuous place on the major item. Maintenance Services
0001
After equipment has been placed in administrative storage, inspect, service, and exercise as specified in this manual.
0001-3
TM 5-2410-241-10
0001
PREPARATION FOR STORAGE OR SHIPMENT – CONTINUED Inspection
0001
Inspection will usually be visual and must consist of at least a walk-around examination of all equipment to detect any deficiencies. Inspect equipment in open storage WEEKLY and equipment in covered storage MONTHLY. Inspect all equipment immediately after any severe storm or environmental change. The following are examples of things to look for during a visual inspection: •
Oil leaks.
•
Condit Condition ion of pres preserv ervati atives ves,, seal seals, s, and wraps. wraps.
•
Corr Corros osio ion n or or oth other er dete deteri rior orat atio ion. n.
•
Miss Missin ing g or dama damage ged d part parts. s.
•
Water ater in com compone ponent nts. s.
•
Any othe otherr readil readily y recogni recognizab zable le shortc shortcomi omings ngs or defi deficie cienci ncies. es.
Repair During Administrative Storage
0001
Keep equipment in an optimum state of readiness. Accomplish the required services and repairs as expeditiously as possible. Whenever possible, perform all maintenance on-site. Exercising
0001
Exercise equipment in accordance with Table 1 and the following instructions: Vehicle Major Exercise. De-preserve equipment by removing only that material restricting exercise. Close all drains, remove blocks, and perform all BEFORE operational checks. Make several right and left 90-degree turns. Make several hard-braking stops. While exercising, and when it is convenient and safe, operate all functional components and attachments. Perform all DURING and AFTER operational checks. Scheduled Services. Scheduled services will include inspection per Inspection in this work package, and will be conducted in accordance with PMCS (WP 0012). 0012). Lubricate in accordance with instructions in Lubrication Order LO 5-2410-241-13. Corrective Action. Immediately take action to correct shortcomings and deficiencies noted. Record inspection and exercise results on DA Form 2404 or DA Form 5988E. Record and report all maintenance actions on DA Form 2407. After exercising, restore the preservation to the original condition. Replenish lubricants used during exercise and note the amount on DA Form 2408-14. Table 1. Exercise Schedule. Weeks
2
4
6
8
10
12
14
0001
16
18
20
22
24
Scheduled Services
X
Major Exercise
X
Procedures for Common Components and Miscellaneous Items Rotation. Rotate items in accordance with any rotational plan that will keep the equipment in an operational condition and reduce the maintenance effort. Seals. Seals may develop leaks during storage or shortly thereafter. If leaking persists, notify Field Maintenance.
0001-4
0001
TM 5-2410-241-10
0001
PREPARATION FOR STORAGE OR SHIPMENT – CONTINUED Removal of Equipment from Administrative Storage
0001
Activation. Notify Field Maintenance to restore the equipment to normal operating condition. Servicing. Resume the maintenance service schedule in effect at the commencement of storage or service the equipment before the scheduled dates in order to produce a staggered maintenance workload. Preparation of Equipment for Shipment
1.
0001
General.
a. Machines Machines that have have been removed removed from storag storage e for shipment shipment do not have have to be reprocessed reprocessed if they they will reach their destination within the administrative storage period. Reprocess only if inspection reveals any corrosion or if anticipated in-transit weather conditions make it necessary. necessary. b. When a machine machine is received received that that has already already been processed processed for for domestic domestic shipment, shipment, as indicat indicated ed on DD Form 1397, the machine does not have to be reprocessed for storage unless corrosion and deterioration are found during the inspection upon receipt. List on SF Form 364 all discrepancies found because of poor preservation, packaging, packing, marking, handling, loading, storage, or excessive preservation. Repairs that cannot be handled by the receiving unit must have tags attached listing needed repairs. A report of these conditions will be submitted by the unit commander for action by an ordnance maintenance unit. 2. Notify Notify Field Mainte Maintenance nance to remove remove ether ether starting starting aid cylinde cylinderr, if equipped. equipped. 3. After After machine machine is is positioned positioned on on transporte transporterr, park park machine machine (WP 0004). 0004). 4. Turn Turn batter battery y disconne disconnect ct switc switch h to OFF position position (WP 0004). 0004). 5. Be sure sure cab doors, doors, access access doors, doors, and and access access covers covers are secured secured..
Turbocharger may spin when engine is off due to air flow past machine exhaust pipe. Rotation of turbocharger without engine operation may result in damage to turbocharger. 6. Instal Installl exha exhaust ust openin opening g cover cover.. 7. Secure Secure machin machine e with with tiedo tiedowns wns.. END OF TASK
0001-5
TM 5-2410-241-10
0001
ELECTROMAGNETIC PULSE (EMP) EXPOSURE
0001
Components listed and designated as EMP susceptible may be damaged by EMP exposure. If the machine is exposed to an EMP incident, verify proper operation and repair as necessary. necessary. THREAT OF CHEMICAL, BIOLOGICAL, RADIOLOGICAL, AND NUCLEAR (CBRN) CONTAMINATION
0001
The machine incorporates a CARC painted exterior. Materials used in the machine are metal, rubber, rubber, plastic, fabric, and glass. In the event of CBRN contamination, contamination, decontaminants for these surfaces and materials are listed in FM 3-11.5, Multiservice Tactics, Techniques, and Procedures for Chemical, Biological, Radiological, and Nuclear Decontamination. COMMON TOOLS AND EQUIPMENT
0001
For authorized common tools and equipment, refer to the Modified Table of Organization and Equipment (MTOE); CTA 50-970, Expendable/Durable Items (Except Medical, Class V, Repair Parts, and Heraldic Items); CTA 50-909, Field and Garrison Furnishings and Equipment ; or CTA 8-100, Army Medical Department Expendable/Durable Items, as applicable to your unit. WARRANTY INFORMATION
0001
The machine is warranted for 12 for 12 months. The warranty starts on the date found in block 23 of DA Form 2408-9, Equipment Control Record . Report all defects to your supervisor, supervisor, who will take appropriate action.
0001-6
TM 5-2410-241-10
0001
LIST OF ABBREVIATIONS/ACRONYMS
0001
Refer to ASME Y14.38-2007, Abbreviations and Acronyms, for standard abbreviations. ABBREVIATION/ACRONYM
DEFINITION
A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ampere AAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Association Association of American Railroads A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Conditioning BII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Issue Item B.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blackout C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Celsius CAGEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commercial and Government Government Entity Code CBRN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chemical, Biological, Biological, Radiological, Nuclear Nuclear CCW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Counterclockwise Counterclockwise CID. CID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cubic Inch Displacement Displacement cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centimeter COEI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Components of End Item CONUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continental United States States CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Corrosion Prevention and Control CPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cardiopulmonary Cardiopulmonary Resuscitation CSF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Structural Structural Frame CW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Current ECM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electronic Control Module ECPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Clutch Clutch Pressure Control ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit EIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Improvement Recommendation Recommendation EMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Monitoring Monitoring System F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fahrenheit FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Falling Object Protective Protective Structure Structure ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Foot gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gallon GIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gabarit International International de Chargement HVAC HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heating, Ventilation, Ventilation, and Air Conditioning I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identification in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inch kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilogram km . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Kilometer
0001-7
TM 5-2410-241-10
0001
LIST OF ABBREVIATIONS/ACRONYMS – CONTINUED
ABBREVIATION/ACRONYM
DEFINITION
kPa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilopascal km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilometers per Hour Hour kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liter LASH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lighter Aboard Ship S hip lb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound lb-ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound-Foot lb-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound-Inch LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liquid Crystal Display Display LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light-Emitting Light-Emitt ing Diode m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minute mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Millimeter MOPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mission-Oriented Protective Protective Posture MOS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Military Occupational Specialty mph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miles per Hour NATO NATO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . North Atlantic Atlantic Treaty Organization Organization Nm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Newton-meter NSN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . National Stock Stock Number OCONUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outside the Continental Continental United States States PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preventive Maintenance Maintenance Checks and Services PQDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Quality Quality Deficiency Report psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds per Square Inch pt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pint ROC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rated Operating Capacity Capacity ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rollover Protective Structure Structure RO/RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roll-On/Roll-Off Roll-On/Roll-Off RPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revolutions per Minute SAHR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring-Applied, Spring-Applied, Hydraulically Released SDDC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surface Deployment Deployment and Distribution Command Command SEABEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Naval Construction Engineer, Engineer, Sea Barge SPK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Special Purpose Kit TAMMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The Army Maintenance Maintenance Management System TOE/MTOE TOE/MTOE . . . . . . . . . . . . . Table of Organization and Equipment/Modified Equipment/Modified Table Table of Organization and Equipment U/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit of Measure UV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultraviolet
0001-8
TM 5-2410-241-10
0001
LIST OF ABBREVIATIONS/ACRONYMS – CONTINUED
ABBREVIATION/ACRONYM
DEFINITION
V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt WCA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Claim Claim Action WP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Work Package END OF WORK PACKAGE
0001-9/(10 blank)
8
TM 5-2410-241-10
0002
OPERATOR MAINTENANCE 0
0
0
2
-
EQUIPMENT DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
0002
The D7R Series II Dozer, classified as a tractor-dozer, is a self-propelled, fully tracked machine used for high-production earth moving. The tractor-dozer is a self-propelled crawler with equipment such as a dozing blade attachment which cuts, moves, and dozes material through forward motion of the machine, or a mounted attachment that is used to exert a push or a pull force, such as a ripper or towing winch. Additional application may include pushing scrapers during loading. The D7R Dozer has a maximum stabilized drawbar force of 105,820 lb (48,000 kg) and a maximum vertical drawbar load of 52,910 lb (24,000 kg).
•
When operating operating equipm equipment ent withou withoutt the ROPS/FOP ROPS/FOPS S in the transpor transportt modes, modes, operat operations ions should be restricted to nearly level surfaces (less than 10% grade and/or side slope).
•
When operating operating equipm equipment ent withou withoutt the ROPS/FOP ROPS/FOPS S in the transpor transportt modes, modes, operat operations ions should only be conducted in very low speeds (forward or reverse).
•
When operat operating ing equipmen equipmentt without without ROPS/ ROPS/FOPS FOPS in the transport transport modes, modes, dozing, dozing, ripping ripping or winch tasks should be avoided.
•
When operating operating equipment equipment without without ROPS ROPS/FOPS /FOPS in the the transpor transportt modes, modes, operat operations ions should be restricted from areas where heavy objects could fall on the cab area.
•
Failure Failure to follow follow these these Warnin Warnings gs may may cause cause injury injury or death death to to personnel personnel..
When operating on severe slopes, maintain engine oil level to FULL mark. Engine should never be overfilled with oil. Damage to engine may result. The machine is capable of operating on an ascending or descending slope of up to 60 percent (28 degrees) while maintaining proper lubrication. When operating on severe slopes, quantity of oil in powertrain may be increased up to 10 percent. After work on severe slope is completed, excess oil must be drained from bevel gear case. Notify Field Maintenance. Prolonged operation with additional oil can cause high powertrain oil temperatures. The D7R Dozer has fast, precise blade control without drift; superior visibility, visibility, convenience, and safety; and an advanced cab design featuring joysticks for control.
0002-1
TM 5-2410-241-10
0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
0002
Figure 1. D7R Dozer (Left Side).
KEY
COMPONENT
DESCRIPTION
1
Blade
Used for earth moving.
2
Blade Lift Cylinder
Raises and lowers bulldozer blade.
3
Engine Air Precleaner
Removes debris from intake air.
4
Grab Handle
Provides hand-hold when mounting/dismounting machine.
5
Door Catch
Holds door in full open position.
6
Primary Exit
Door on left side of machine provides primary entry/exit point for operator.
7
Fuel Fuel Tank ank Fil Filler ler Neck eck and and Cap Cap
Provi rovide des s mean means s to fil fill fuel fuel tank ank and and seal seal tank. ank.
8
Pivot Shaft Oil Reservoir
Provides lubrication to pivot shaft.
9
Battery Compartment
Houses batteries.
10
Fuse and Circuit Breaker Compartment
Accesses fuse and circuit breaker panel.
11
Battery Disconnect Switch Access Cover
Lift cover to access battery disconnect switch.
12
End Bit
Replaceable outer edges of bulldozer blade.
13
Cutting Edge
Replaceable lower edge of bulldozer blade.
0002-2
0002
TM 5-2410-241-10
0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED
Figure 2. D7R Dozer (Left Side) – Continued. KEY
COMPONENT
DESCRIPTION
1
Left Left Engi Engine ne Comp Compar artm tmen entt Door Door
Prov Provid ides es acce access ss to engi engine ne for for main mainte tena nanc nce e and and rep repairs airs..
2
Coolant Level Sight Glass
Provides a means to visually check coolant level.
3
Arctic Heater (if equipped)
Heats engine coolant to assist extr xtreme cold weather starting.
4
Engi Engine ne Comp Compar artm tmen entt Work ork Ligh Lightt
Prov Provid ides es illu illumi mina nati tion on in engi engine ne comp compar artm tmen ent. t.
5
Arctic Heater Battery Case
Houses arctic heater batteries.
6
Step
Provides safe means to climb on and off machine.
7
Grab Handle
Provides hand-hold when mounting/dismounting machine.
8
24V Slave Receptacle
Jump start connection.
9
Engine Oil Level Indicator
Provides a means to check engine oil level.
10
Fuel Fuel/W /Wat ater er Sepa Separa rato torr and and Prim Primer er
Remo Remove ves s wate waterr from from fuel fuel and and prov provid ides es a mean means s to manu manual ally ly prime fuel system.
11
Engine Oil Fill Tube
Provides a means to add oil to engine.
0002-3
0002
TM 5-2410-241-10
0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED
Figure 3. D7R Dozer (Right Side). KEY
COMPONENT
0002
DESCRIPTION
1
Ripper
Used for breaking up material.
2
Rear Work Lights
Provides illumination to both front and rear of machine.
3
Hydraulic Tank Oil Fill Cap
Provides means to fill hydraulic tank.
4
Exhaust Pipe
Directs exhaust fumes away from machine.
5
Righ Rightt Engi Engine ne Comp Compar artm tmen entt Door Door
Prov Provid ides es acce access ss to engi engine ne for for main mainte tena nanc nce e and and repa repair irs. s.
6
Radiator Cap Access Door
Provides access to radiator pressure cap.
7
Blade Lift Cylinder
Raises and lowers bulldozer blade.
8
Tilt Cylinder
Tilts bulldozer blade.
9
Engine Drive Belts
Alternator and fan belts.
10
Recoil Spring Compartment Oil Fill Access Cover
Remove cover to check and fill recoil spring compartment.
11
Transmission Oil Level Indicator Indicato r and Fill Tube
Provides a means of checking and filling transmission oil level.
12
Final Drive
Transmits power from powertrain to tracks.
13
Hydr Hydrau auli lic c Oil Oil Tank ank Sigh Sightt Gaug Gauge e
Prov Provid ides es a mean means s to chec check k hydr hydrau auli lic c oil oil leve level. l.
0002-4
TM 5-2410-241-10
0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED
Figure 4. D7R Dozer (Right Side) – Continued. KEY
COMPONENT
DESCRIPTION
1
Alternate Exit
Provides alternate exit for operator.
2
Grab Handles
Provides hand-hold when mounting/dismounting machine.
3
Cab Fresh Air Filter
Filters cab incoming air.
4
Fire Extinguisher
Extinguishes fires.
0002-5
0002
TM 5-2410-241-10
0002
EQUIPMENT DATA
0002
Weight With Blade and Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67,000 lb (30,391 kg) With Blade, Ripper, Ripper, and SAS SAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71,500 lb (32,432 kg) Transport with with Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57,500 lb (26,082 kg) With Blade and Winch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63,500 lb (28,803 kg) With Blade, Winch, Winch, and SAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68,000 lb (30,844 kg) Transport with with Winch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54,000 lb (24,494 kg) Length With Blade and Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 in. (7,239 mm) Without Blade Blad e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 in. (6,781 (6,7 81 mm) With Blade and Winch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 in. (6,121 mm) Without Blade Blad e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 in. (5,817 (5,8 17 mm) Width With Blade and Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 in. (3,683 mm) With Blade and Winch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 in. (3,683 mm) Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 in. (2,540 mm) Height With Blade and Ripper or Winch Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 in. (3,404 mm) With Blade and Ripper or Winch Winch and SAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 in. (3,531 mm) Transport (exhaust pipe, pipe, cab upper, and cab doors removed) removed) . . . . . . . . . . . . . . . . . . . . . . . 112 in. (2,845 mm) Military Load Classification Without Armor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 With Armor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Grade Ascending Ability Ability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60% Grade Descending Ability Ability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60% Tilt Dozing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 degrees degree s Drawbar Pull Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105,820 lb (48,000 kg) Fording Depth Dept h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 in. (76 cm) Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.4 in. (417 mm) Ground Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 psi (75.84 kPa) Maximum Speed Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.55 mph (10.5 km/h) Reverse. Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.44 mph (13.5 km/h)
0002-6
TM 5-2410-241-10
0002
Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caterpillar Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cat 3176C with Electronic Electronic Unit Unit Injection Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 HP Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Displacement Displacemen t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629 cu. in. (10.3 ( 10.3 L) Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Injection Cooling System (thermostat (thermostat opening temperature) temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 to 180°F (69 to 82°C) Cooling System (thermostat (thermostat completely completely open) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197°F (92°C) Powertrain Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caterpillar Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronically Controlled Controlled Range Selection Select ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Forward / 3 Reverse Rev erse Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Multiple disc, oil bathed, spring applied/hydraulically applied/hydraulically released Parking Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrically activated, spring applied/hydraulically applied/hydraulically released Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Differential Turning Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pivot Capacities Fuel Tank Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.5 gal. (479 L) Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.4 gal. (77.2 L) Engine Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 gal. (31 L) Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 gal. (178 L) Final Drive (each) (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 gal. (12.8 L) Roller Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 gal. (24.6 (24 .6 L) Pivot Shaft Compartment. Compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 gal. (1.9 L) Attachment Hydraulic Hydraulic System (tank only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.3 gal. (54.1 L) Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 gal. (15 L) Electrical System Batteries Quantity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Voltage Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V dc System Voltage Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 V dc Starter Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 MT Alternator Rating Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 amps Arctic Heater Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V dc System Voltage Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 V dc Bulldozer (Blade) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7SU Digging Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.7 in. (527 mm)
0002-7
TM 5-2410-241-10
0002
Ripper Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caterpillar Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,431 lb (3,370 kg) Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Number of Shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Winch Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PACCAR PA CCAR Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H110 H110 Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Cable Capacity (1 (1 in./25 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 ft. (53.3 m) END OF WORK PACKAGE
0002-8
6
TM 5-2410-241-10
0003
INTRODUCTORY INFORMATION 0
0
0
3
-
THEORY OF OPERATION
INTRODUCTION
0003
The D7R Series II Dozer consists of the following functional systems: engine, powertrain, brakes, electrical, steering, and hydraulics. This work package explains how the systems and components of the machine work together. A functional description is provided for each major component and system. The D7R Dozer is an all-purpose, medium-sized, self-propelled, full-tracked full-tracked crawler used for cutting, moving, and dozing various types of granular material (dirt, stone, sand, etc.). Power is provided by a Caterpillar in-line, sixcylinder, cylinder, direct injected, diesel engine. Hydraulically operated implements allow blade positioning for dozing material in a forward direction. A hydraulically operated ripper allows loosening of compacted material prior to dozing. A hydraulically operated winch provides pulling capability. The machine has a sound-suppressing Falling Object Protective Structure Structure (FOPS) cab with insulation, heater, air conditioning, and windows, which allow for allweather operation. A Rollover Protective Structure Structure (ROPS) is mounted on the chassis frame and protects the operator in the event of a rollover.
0003-1
TM 5-2410-241-10
0003
ENGINE
0003
General. The machine is equipped with a Caterpillar 3176C turbocharged diesel engine with six in-line cylinders, generating 240 net horsepower @ 2,100 rpm. Fuel System. Diesel fuel is drawn from the tank by a fuel transfer pump, filtered by a primary fuel filter, routed to the fuel injection pump and secondary filter, and then injected through the fuel injector nozzles into the engine cylinders. Air is drawn in through a precleaner, then through primary and secondary dry-type, replaceable filter elements. A hose attached to the air cleaner directs incoming dust from the air filter and routes it out through the exhaust system. The air is routed from the filter assembly to the turbocharger, which pressurizes the air and sends it to the air-to-air aftercooler. aftercooler. The aftercooler, aftercooler, located near the radiator, reduces the air temperature, making it denser. The denser air charge allows for more air and fuel to be combusted per engine cycle, increasing engine output power. Cooling System. Provides coolant to the engine. Coolant is circulated through the engine by a gear-driven water pump. The hydraulic system oil cooler is located next to the radiator and aftercooler. The engine oil cooler is externally mounted to the engine. Lubrication System. The engine lubrication system consists of a gear-driven oil pump, oil filter, oil cooler, cooler, and oil pan. The engine is lubricated by cooled and pressurized oil that is circulated through the engine block and head. Exhaust System. The exhaust system removes exhaust gases from the engine through the exhaust manifold and turbocharger. turbocharger. The gases flow through exhaust pipes and a muffler to the atmosphere.
Figure 1. Engine Components.
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TM 5-2410-241-10
0003
ENGINE – CONTINUED
Figure 2. Engine Components.
0003-3
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TM 5-2410-241-10
POWERTRAIN
0003
0003
Power is transferred from the engine flywheel to the torque divider. The torque divider, consisting of a torque converter and a planetary gear set, transfers power through a driveshaft to the transmission. The transmission has three forward and three reverse speeds. Speed and direction clutches are electronically controlled to transfer power to the bevel and transfer gears, which in turn send power to the steering differential and brake assembly (on right side of machine) and the planetary gear and brake assembly (on left side of machine). These two assemblies transfer power through two outer axle shafts to the final drives, which utilize two planetary gear sets to increase torque. Sprockets Sprockets on the final drives transfer power to the track assemblies which propel the machine. Steering is accomplished by increasing power (speed) to one track while equally reducing power (speed) to the other track.
Figure 3. Powertrain Components.
0003-4
0003
TM 5-2410-241-10
0003
BRAKE SYSTEMS
0003
General. Both service and parking brake systems share the same oil-bathed, multiple-disc arrangements. One brake assembly is contained in the steering differential and brake assembly located on the right side of the machine. The other brake assembly is contained in the planetary and brake assembly located on the left side of the machine. Both brake assemblies are spring applied, hydraulically released. Service Brakes. A foot pedal is used to apply brakes for slowing and stopping machine. Parking Brake. Parking brake is controlled by an operator-controlled parking brake switch. When parking brake is engaged, hydraulic pressure to brake assemblies is released, causing spring pressure to apply brake. ELECTRICAL SYSTEM
1.
0003
The electrical system consists consists of four 12V batteries connected connected in series/parallel with negative negative grounding, providing 24V to operate the electrical systems and components.
2. The system contains all the necessary switches, switches, circuit circuit breakers, breakers, fuses, relays, harnesses, harnesses, and connectors connectors to operate the machine, including a NATO slave receptacle. 3. The major major system systems s comprisi comprising ng the electrical electrical system are: a. Start tartin ing g sys syste tem. m. b. Char Chargi ging ng syst system ems. s. c.
Messenger Messenger displ display ay system system and associ associated ated electro electronic nic control control modules. modules.
d. Serv Servic ice e and and wor work k ligh lights ts.. e. Monitorin Monitoring g system system (instrume (instrument nt cluste clusterr and and gauges) gauges)..
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IMPLEMENT AND STEERING HYDRAULIC SYSTEM
0003
0003
A hydraulic system controls the steering, dozer blade, ripper (if equipped), and winch (if equipped). Machine utilizes three operator controls levers: steering control lever, dozer blade control lever, and hydraulic control lever (ripper/winch). A single hydraulic fluid tank supplies fluid for all hydraulic systems.
Figure 4. Hydraulic System Control Levers. END OF WORK PACKAGE
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0003
2
TM 5-2410-241-10
CHAPTER 2 OPERATOR INSTRUCTIONS
30
TM 5-2410-241-10
OPERATOR MAINTENANCE 0
0
0
4
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
•
Mount and dismount dismount the machin machine e only at locatio locations ns that that have have steps steps and grab grab handle handles. s.
•
Clean Clean steps steps and grab grab handle handles s prior prior to mounti mounting ng mach machine ine..
•
Face Face mach machine ine during during mounti mounting ng and dismou dismounti nting. ng.
•
Maintain Maintain three-poin three-pointt contact contact (two (two hands hands and one one foot, foot, or one one hand and two two feet) at all times.
•
Do not not mou mount nt or or dism dismou ount nt a mov movin ing g mach machin ine. e.
•
Do not not jump jump off off a mov movin ing g mac machi hine ne..
•
Do not not carry carry tools tools or suppl supplies ies when when mount mounting ing or or dismoun dismountin ting g machine machine..
•
Do not not use use any any control controls s as grab handles handles during during mounting mounting or dismo dismountin unting. g.
•
Failure Failure to follow follow these these warnin warnings gs may may result result in injury injury or death death to personn personnel. el.
0004-1
0004
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TM 5-2410-241-10
0004
GENERAL
0004
Do not attempt to operate the D7R Dozer until becoming familiar with the location and use of all controls and indicators. This work package describes all operator controls and indicators. Main Entry and Exit
0004
Figure 1. Main Entry and Exit.
KEY
COMPONENT
0004
DESCRIPTION
1
Door
Main entry and exit point of cab.
2
Grab Handles
Provides hand grips for mounting and dismounting machine.
3
Step
Provides platform for mounting and dismounting machine.
0004-2
TM 5-2410-241-10
0004
GENERAL – CONTINUED Alternate Exit
0004
Figure 2. Alternate Exit.
KEY
COMPONENT
0004
DESCRIPTION
1
Right Side Door
Provides alternate exit from cab.
2
Grab Handles
Provides hand grips for dismounting machine.
3
Step
Provides platform for dismounting machine.
0004-3
TM 5-2410-241-10
OPERATOR CONTROLS AND INDICATORS
0004
0004
Door Handles and Latches
0004
Figure 3. Door Handles and Latches.
0004-4
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Door Handles and Latches – Continued
KEY
0004
COMPONENT
DESCRIPTION
1
Outer Door Handle
Unlatches door from outside of cab.
2
Inner Door Handle
Unlatches door from inside of cab.
3
Door Lock
Enables operator to lock door from inside.
4
Latch Release Lever
Releases latch to allow door to close.
5
Latch
Holds door open.
0004-5
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Operator Seat and Armrest
0004
Figure 4. Operator Seat and Armrest.
0004-6
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED
KEY
COMPONENT
DESCRIPTION
1
Back Extension
Grasp back extension and pull up to remove.
2
Lumbar Support Knob
Rotate knob counterclockwise to increase stiffness of lumbar support. Rotate knob clockwise to decrease stiffness.
3
Forward/B Forward/Back ack Seat Adjustme Adjustment nt Lever
Pull up on lever to adjust adjust seat forward forward or backward. backward. Release Release lever to lock.
4
Seat eat Heigh eightt Adju djustm stment ent Leve Leverr
Pull Pull up on lever ever to adju adjust st seat eat upw upward ard or down downwa warrd. Relea eleas se lever to lock.
5
Weight Adjustment Knob
Adjusts seat suspension to accommodate operators of different sizes. Rotate knob clockwise to increase seat suspension tension for heavier operators. Rotate knob counterclockwise to decrease seat suspension tension for lighter operators.
6
Ride Zone Indicator
Indicates where seat suspension is set. Black bar in yellow zone indicates seat adjustment setting. Adjust weight adjustment knob accordingly. accordingly.
7
Back Cushion Cushion Angle Angle Adjustment Adjustment Lever
Pull up on lever to release release angle adjustment adjustment lock. Allow Allow back to spring forward or lean backward to adjust. Release lever to lock.
8
Seat Cushion Tilt
Front of seat cushion is pinned in a groove. Grasp seat pan and rotate “forward-up-and-back” to position seat into a steep angle. Grasp seat pan and rotate “forward-down-and-back” “forward-down-and-back” to position seat at nominal angle.
9
Armrest
Loosen two knobs to allow up/down adjustment of right armrest.
0004-7
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Seat Belt
0004
Figure 5. Seat Belt.
KEY
1
COMPONENT
Seat Belt (Retractable)
0004
DESCRIPTION
Secures operator in seat.
Left Joystick Steering, Parking Brake, and Transmission Controls.
Figure 6. Left Joystick Steering, Parking Brake, and Transmission Controls.
0004-8
0004
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Left Joystick Steering, Parking Brake, and Transmission Controls – Continued.
KEY
1
COMPONENT
Parking Brake Control Knob
DESCRIPTION
Pull knob up to engag gage parking brake and lock joystick to prevent steering or transmission engagement. Push knob down to disengage parking brake and unlock joystick.
2
Tran Transm smis issi sion on Dire Direct ctio iona nall Sele Select ctor or
Rota Rotate te joys joysti tick ck twis twistt hand handle le to F (FOR (FORW WARD) ARD) posi positi tion on to engage transmission forward gears. Joystick remains in forward position when released. Rotate joystick twist handle to N (NEUTRAL) position to disengage transmission. Rotate joystick twist handle to R (REVERSE) position to engage transmission reverse gears. Joystick remains in reverse position when released.
3
Steering Control Lever
While traveling in a forward direction: Push joystick forward to steer machine to the left. Pull joystick backward to steer machine to the right. While traveling in a reverse direction: Push joystick forward to steer machine to the right. Pull joystick rearward to steer machine to the left. With transmission in NEUTRAL: Push joystick forward to cause a counterclockwise (counter-rotate) turn. Pull joystick backward to cause a clockwise (counterrotate) turn. Release joystick to return joystick to NO STEER position. Turning speed is proportional to joystick position.
4
Upshift Button
Push button once to manually upshift transmission to next higher gear.
5
Downshift Button
Push button once to manually downshift transmission to next lower gear.
0004-9
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Right Joystick Dozer Blade Controls
0004
Figure 7. Right Joystick Dozer Blade Controls.
KEY
COMPONENT
0004
DESCRIPTION
1
Hold
Joystick returns to HOLD position when released, except when joystick is in FLOAT FLOAT position. Dozer blade remains in position.
2
Lower
Push joystick forward to lower dozer blade. Dozer blade lift cylinder speed is proportional to joystick position.
3
Float
Push joystick forward past detent to activate dozer blade float mode. Joystick remains in FLOAT FLOAT position until operator moves joystick out of detent or until engine is shut down. Float mode allows blade to follow ground contour.
4
Raise
Pull joystick back to raise dozer blade. Dozer blade lift cylinder speed is proportional to joystick position.
5
Tilt Right
Push joystick right to lower right side dozer blade. Release joystick, joystick returns to HOLD position. Dozer blade remains in position.
6
Tilt Left
Pull joystick left to lower left side dozer blade. Release joystick, joystick returns to HOLD position. Dozer blade remains in position.
0004-10
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Winch Control Lever
0004
Figure 8. Winch Control Lever.
KEY
COMPONENT
0004
DESCRIPTION
1
Brake On
Default joystick position. Winch drum held in place by winch brake.
2
Brake Off
Push lever right past detent to release winch brake. Lever will remain in BRAKE OFF position until moved back to BRAKE ON (default) position. Note: Winch does not have free-spool function.
3
Reel In
Move lever forward to reel in cable. Release lever to stop winch. Lever returns to BRAKE ON (default) position. Winch speed is proportional to lever position.
4
Reel Out
Move lever rearward to reel out cable under power. Release lever to stop winch. Lever returns to BRAKE ON (default) position. Winch speed is proportional to lever position.
5
Low Lock Switch
Press switch to activate LOW LOCK. Low lock provides maximum reel-in power while turning at slowest speed.
6
Low Lock Indicator
Illuminates when low lock is activated.
0004-11
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Ripper Control Lever
0004
Figure 9. Ripper Control Lever.
KEY
COMPONENT
0004
DESCRIPTION
1
Hold
Default position for lever. Ripper movement stops.
2
Shank In
Push lever forward to tilt ripper shanks in closer to machine. Release lever, ripper shanks remain in position. Lever returns to HOLD position.
3
Shank Out
Pull lever rearward to tilt ripper shanks out away from machine. Release lever, ripper shanks remain in position. Lever returns to HOLD position.
4
Lower
Push lever right to lower ripper. Release lever, ripper remains in position. Lever returns to HOLD position.
5
Raise
Pull lever to left to raise ripper. Release lever, ripper remains in position. Lever returns to HOLD position.
0004-12
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Horn Button, Throttle Control Switch, Arctic Heater Switch, and Hydraulic Lockout Switch
Figure 10. Horn Button, Throttle Control Switch, Arctic Heater Switch, and Hydraulic Lockout Switch.
KEY
COMPONENT
0004
0004
DESCRIPTION
1
Horn Button
Press to activate horn.
2
Throttle Control Switch
Engine high and low idle speeds are factory set and cannot be adjusted. Press top of switch to activate engine high idle. Press bottom of switch to deactivate high idle and resume low engine idle speed. Set maximum operating speed at a point less than high idle as follows: a. Acti Activa vate te hig high h idl idle. e. b. Depress Depress decelerati deceleration on pedal pedal until desired desired speed speed is reached. c.
Press Press and hold top of of switch switch for three three seconds seconds,, then then release.
d. Decelerati Deceleration on pedal pedal will will functi function on normall normally y, reducing reducing engine speed from maximum operating speed. To deactivate maximum operating speed, press top of switch to reactivate high idle. 3
Arctic Arctic Heater Heater Switc Switch h (if equipp equipped) ed)
Press Press top of switch switch to activa activate te arcti arctic c heater heater.. Switc Switch h illum illumina inates tes when activated. Press bottom of switch to deactivate.
4
Hydraulic Lockout Switch
Press top of switch to deactivate (lock) dozer blade and ripper/ winch controls. Press bottom of switch to activate (unlock) dozer blade and ripper/winch controls.
0004-13
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Service Brake Control and Decelerator Pedal
0004
Figure 11. 11. Service Brake Brake Control and Decelerator Pedal.
KEY
1
COMPONENT
Service Brake Control
DESCRIPTION
Depress pedal to slow and stop machine. Depress pedal while on a downgrade to prevent engine overspeeding and while changing direction on a steep slope.
2
Decelerator Pedal
Depress pedal to reduce engine speed below maximum operating speed. Depress pedal to override throttle control. Depress pedal to reduce engine speed for directional shifts and while maneuvering in tight locations.
0004-14
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Cab Dome Lamp Switch
0004
Figure 12. Cab Dome Lamp Switch.
. KEY
1
COMPONENT
Cab Dome Lamp Switch
DESCRIPTION
Press top of switch to turn dome lamp on. Press bottom of switch to turn dome lamp off.
0004-15
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Mirror
0004
Figure 13. Mirror.
KEY
COMPONENT
0004
DESCRIPTION
1
Mirror
Used to view objects behind machine.
2
Knob
Loosen knob to allow mirror adjustment. Tighten knob to lock mirror in desired position.
Incline Meter
0004
Figure 14. Incline Meter.
KEY
1
COMPONENT
Incline Meter
0004
DESCRIPTION
Shows angle of machine while traversing an incline.
0004-16
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Light Switches and Heater/Air Conditioning Controls
0004
Figure 15. Light Switches and Heater/Air Conditioning Controls.
KEY
1
COMPONENT
Rear Rear-F -Fac acin ing g Floo Floodl dlig ight ht Swit Switch ch
0004
DESCRIPTION
Pres Press s top top of swit switch ch to acti activa vate te rear rear-f -fac acin ing g floo floodl dlig ight hts s when when main light switch is in either floodlight or headlight position. Press bottom of switch to deactivate.
2
Main Light Switch
Turn switch counterclockwise to OFF position. Turn switch clockwise one detent to activate dash panel lights. Turn switch clockwise to second detent to activate forwardfacing rear floodlights. Turn switch clockwise to third detent to activate headlights.
3
Temperature emperatu re Control
Adjust temperature temperat ure from minimum (full left) to maximum (full right).
4
Fan Speed Switch
Turn switch counterclockwise to OFF position. Turn switch clockwise to operate fan at low, medium, high, and max speeds. To pressurize cab and prevent dust entry when neither heating or cooling is desired, adjust fan speed and temperature to comfortable levels. Do not activate air conditioning.
5
Air Conditioning Switch
Push top of switch to activate air conditioning. Turn Temperature Control switch counterclockwise to close heater valve. Push bottom of switch to deactivate air conditioning. To defog windshield, activate air conditioning and adjust fan speed and temperature to decrease moisture level in cab.
0004-17
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Window Wiper and Washer Controls
0004
Figure 16. Window Wiper and Washer Controls.
KEY
COMPONENT
1
Fron Frontt Wind Window ow Wipe Wiper/ r/W Washe asherr Cont Contro roll
2
Left Door Window Wiper/Washer Wiper/Washer Control
3
Right Door Window Wiper/Washer Wiper/Washer Control
4
Rear Window Wiper/Washer Wiper/Washer Control
DESCRIPTION
For For all all wipe wiperr cont contro rols ls;; Turn control knob clockwise to first detent to turn wipers on LOW speed. Turn control knob clockwise to second detent to turn wipers on HIGH speed. Turn knob counterclockwise to turn wipers off. Push knob to activate washers.
0004-18
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Gauges
0004
Figure 17. Gauges.
KEY
1
COMPONENT
Engine Coolant Temperature
0004
DESCRIPTION
Indicates engine coolant temperature. Red area indicates coolant temperature too high at 225ºF (107ºC).
2
Torque orque Conver Converter ter Oil Tempera emperatur ture e
Indica Indicates tes powert powertrai rain n oil temper temperatu ature re at torque torque conver converter ter outlet outlet.. Red area indicates oil temperature too high at 265ºF (129ºC).
3
Fuel Level
Indicates relative amount of fuel in fuel tank. Red area indicates 10 percent fuel remaining.
4
Hydraulic Oil Temperature
Indicates hydraulic oil temperature. Red area indicates oil temperature too high at 215ºF (102ºC).
0004-19
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Status Indicators – Upper Panel
0004
Figure 18. Status Indicators – Upper Panel.
KEY
COMPONENT
DESCRIPTION
1
Parking Brake
Illuminates when parking brake is engaged.
2
Hydraulic Lockout
Illuminates when hydraulic lockout switch has been activated.
3
Auto Kickdown
Illuminates when auto kickdown has been activated.
4
Bidirectional Shift - 2F/1R
Illuminates when second gear forward to first gear reverse bidirectional shift setting is enabled.
5
Bidirectional Shift - 2F/2R
Illuminates when second gear forward to second gear reverse bidirectional shift setting is enabled.
6
Bidirectional Shift - 1F/2R
Illuminates when first gear forward to second gear reverse bidirectional shift setting is enabled.
0004-20
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Alert Indicators, Digital Display Window, and Action Lamp – Upper Panel
Figure 19. Alert Indicators, Digital Digital Display Window, Window, and Action Lamp – Upper Panel.
KEY
COMPONENT
DESCRIPTION
1
Engine Oil Pressure
Illuminates when engine oil pressure is too low. If action lamp also comes on, shut off engine immediately. immediately.
2
Charging System
Flashes when charging system voltage is too high or too low.
3
Inlet Manifold Temp emperature
Flash ashes when intake air temperature is too high. If action lamp also flashes, change in machine operation is required.
4
Fuel Level
Illuminates when fuel level is at ten percent of total tank capacity.
5
Digital Display Window
Displays engine rpm, gear selection and direction of travel, and indication of engine overspeed. Tachometer will flash continuously, indicating engine overspeed greater than 2,800 rpm. Additionally, action alarm will sound if engine attains speed over 3,000 rpm.
6
Action Lamp
Flashes when other alert indicators illuminate when machine system malfunction occurs.
0004-21
0004
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Alert Indicators, Digital Display Window, and Operator Switch – Lower Panel
Figure 20. Alert Indicators, Digital Display Window, and Operator Switch – Lower Lower Panel.
. KEY
COMPONENT
DESCRIPTION
1
Air Filter Restriction
Illuminates when air filter restriction exists.
2
Brake System
Illuminates when problem exists in brake system.
3
Power owertr trai ain n Oil Filt Filter er Bypass ass
Illu Illum minate nates s when hen oil oil flow flow is bypas ypassi sing ng trans ransmi miss ssiion oil oil filt ilter due to filter restriction.
4
Transmission System
Illuminates when problem exists in transmission system.
5
Engine System
Illuminates when problem exists in engine system.
6
Implement System
Illuminates when problem exists in implement system (dozer blade, ripper, or winch).
7
Operator Switch
Press switch briefly to change display mode from Service Meter mode, Travel Distance mode, or Service Code mode. Also used to stop tachometer flashing when engine overspeed occurs (engine speed greater than 2,800 rpm). Engine speed must be reduced to below 2,600 rpm and button must be pressed before a 30-second timer expires.
8
Digital Display Window
Provides information in three modes: Service Meter mode, Travel Distance mode, and Service Code mode.
0004-22
0004
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Auto Kickdown Switch, Auto Shift Switch, and Engine Start Switch
0004
Figure 21. Auto Kickdown Switch, Auto Shift Shift Switch, and Engine Start Start Switch.
KEY
1
COMPONENT
Auto Shift Switch
DESCRIPTION
Press switch once to enable bidirectional shift mode in First Gear Forward to Second Gear Reverse setting. Press switch second time to enable Second Gear Forward to Second Gear Reverse setting. Press switch third time to enable Second Gear Forward to First Gear Reverse setting. Pressing switch continuously will scroll through all settings, then turn off bidirectional shift mode. Appropriate indicator on upper display module will illuminate, signifying which setting is active.
2
Auto Kickdown Switch
Press auto kickdown switch to enable auto kickdown mode (transmission automatic downshifting) and activate first set point. Auto kickdown indicator illuminates when mode is enabled. Press switch again to activate second set point. Press switch again to disable auto kickdown mode. Auto kickdown indicator shuts off when mode is disabled.
3
Engine Start Switch
Turn switch clockwise one detent to ON position to activate cab circuits and initiate monitoring system self-diagnostic functional test. Turn switch clockwise to START position to start engine. Release switch when engine starts. Turn switch counterclockwise counterclockwise to OFF position to stop engine and deactivate cab circuits.
0004-23
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Auxiliary Action Lamp
0004
Figure 22. Auxiliary Action Lamp.
KEY
1
COMPONENT
Auxiliary Action Lamp
DESCRIPTION
Flashes when other alert indicators illuminate when machine system malfunction occurs.
0004-24
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Messenger Display
0004
Figure 23. Messenger Display.
KEY
COMPONENT
DESCRIPTION
1
Messenger Display
Provides information on service codes through a SERVICE CODES menu used by Field Maintenance to diagnose machine system malfunction.
2
OK Button
Press OK button to enter menu choice.
3
Scroll Buttons
Press to scroll left/up or right/down through menus.
4
Return Button
Press to return to previous menu.
0004-25
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Engine Compartment Doors
0004
Figure 24. Engine Compartment Doors.
KEY
COMPONENT
DESCRIPTION
1
Left Left Engi Engine ne Comp Compar artm tmen entt Door Door
Prov Provid ides es acce access ss to engi engine ne for for main mainte tena nanc nce e and and repa repair irs. s.
2
Righ Rightt Engi Engine ne Comp Compar artm tmen entt Door Door
Prov Provid ides es acce access ss to engi engine ne for for main mainte tena nanc nce e and and repa repair irs. s.
0004-26
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED 24V NATO Slave Receptacle, Engine Compartment Lamp and Switch
0004
Figure 25. 24V NATO NATO Slave Receptacle, Engine Compartment Lamp and Switch.
KEY
COMPONENT
DESCRIPTION
1
Primer Pump
Manual fuel primer to aid engine starting.
2
Engi Engine ne Comp Compar artm tmen entt Lamp Lamp Swit Switch ch
Acti Activa vate tes s engi engine ne comp compar artm tmen entt lamp lamp..
3
Engine Compartment Lamp
Illuminates engine compartment.
4
24V NATO Slave Receptacle
Connection for 24V NATO slave start cable.
5
Fuel Valve, Arctic Heater
Manual valve to shut off fuel to arctic heater. Valve shown closed: Turn lever on valve so it is parallel with valve to open. Turn lever on valve so it is perpendicular to valve to close.
0004-27
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Battery Disconnect Switch
0004
Figure 26. Battery Disconnect Switch.
. KEY
1
COMPONENT
Battery Disconnect Switch
DESCRIPTION
Disconnects batteries from rest of machine. Includes a mechanical lockout cover to prevent unwanted access to switch. Insert disconnect switch key and turn switch clockwise to the ON position to activate machine electrical system and enable engine start. Insert key and turn switch counterclockwise to the OFF position to deactivate machine electrical systems.
0004-28
0004
TM 5-2410-241-10
0004
OPERATOR CONTROLS AND INDICATORS – CONTINUED Winch Hitch Pin
0004
Figure 27. Winch Hitch Pin.
0004
0004
KEY
1
COMPONENT
Hitch Pin
DESCRIPTION
Secures towed equipment to hitch. Equipped with lanyard with retention pin to secure pin in place.
END OF WORK PACKAGE
0004-29/(30 blank)
18
TM 5-2410-241-10
0005
OPERATOR MAINTENANCE
-
OPERATION UNDER USUAL CONDITIONS Scope; Initial Adjustment Before Use; Mounting and Dismounting; Seat, Seat Belt, and Mirror Adjustments; Engine Starting and Machine Warm-Up; Stopping Machine; Stopping Engine; Leaving Machine; Machine Operation–Transmission, Speed, and Steering Controls; Gear Selection; Bulldozer Blade Operation; Winch Operation; Ripper Operation; Lower Digital Display Window; Machine Warning Summaries 0
0
0
5
INITIAL SETUP References
TB 43-0142 WP 0004 WP 0006 WP 0012
0
0
0
0
0
0
SCOPE
0005
This work package provides instructions on operating the D7R Dozer, Type Type I with Winch and Type II with Ripper, under usual conditions. Refer to WP 0006 for operating instructions under unusual conditions. Before, during, and after operation, perform applicable Operator Preventive Maintenance Checks and Services (PMCS) (WP 0012). 0012). INITIAL ADJUSTMENT BEFORE USE
0005
Perform all Before Operator PMCS procedures (WP 0012). 0012). Turn battery disconnect switch to ON position (WP 0004). 0004). MOUNTING AND DISMOUNTING
0005
•
Mount and dismou dismount nt the the machine machine only at locatio locations ns with with steps steps and grab grab handle handles. s.
•
Clean Clean steps steps and grab grab handle handles s prior prior to mounti mounting ng mach machine ine..
•
Face Face mach machine ine during during mounti mounting ng and dismou dismounti nting. ng.
•
Maintain Maintain three-poin three-pointt contact contact (two (two hands hands and one one foot, foot, or one one hand and two two feet) at all times.
•
Do not not mou mount nt or or dism dismou ount nt a mov movin ing g mach machin ine. e.
•
Do not not jump jump off off a mov movin ing g mac machi hine ne..
•
Do not not carry carry tools or suppli supplies es when when mounti mounting ng or or dismoun dismounting ting machine. machine.
•
Do not not use use any any control controls s as grab handles handles during during mounting mounting or dismo dismountin unting. g.
•
Failure Failure to follow follow these these warnin warnings gs may may result result in injury injury or death death to personn personnel. el.
1. Open Open left left door door.. 2. Enter Enter machine machine from from left left side side and and occupy occupy operator’ operator’s s seat. seat. 3. Clos Close e lef leftt doo doorr. END OF TASK
0005-1
TM 5-2410-241-10
0005
SEAT, SEAT BELT, AND MIRROR ADJUSTMENTS
0005
1. Adju Adjust st oper operat ator’ or’s s sea seatt (WP 0004). 0004). 2. Grasp seat belt belt and pull it out of retractor in one continuous motion, motion, then insert insert catch into into buckle. Seat Seat belt adjusts tension automatically. automatically. Make sure belt is positioned low across lap (WP 0004). 0004). 3. Adju Adjust st mir mirro rorr as nece necess ssar ary y (WP 0004). 0004). END OF TASK OPERATIONAL INFORMATION
0005
Engine Starting and Machine Warm-Up
0005
•
CARBO CARBON N MON MONOXI OXIDE DE (EXHAU (EXHAUST ST GASES GASES)) CAN CAN KILL! KILL!
•
Carbon Carbon monoxide monoxide is is a colorles colorless, s, odorles odorless, s, deadly deadly poison poison which, which, when breath breathed, ed, deprives deprives the body of oxygen and causes suffocation. Exposure to air containing carbon monoxide produces symptoms of headache, dizziness, loss of muscular control, apparent drowsiness, and coma. Permanent brain damage or death can result from severe exposure.
•
Carbon Carbon monoxid monoxide e occurs occurs in in the exhaust exhaust fumes fumes of internal internal combustion combustion engines. engines. Carbon Carbon monoxide can become dangerously concentrated under conditions of inadequate ventilation. The following precautions must be observed to ensure safety of personnel when the engine of the D7R Dozer is operated.
•
DO NOT NOT ope opera rate te eng engin ine e in encl enclos osed ed are areas as..
•
DO NOT NOT idle idle engin engine e witho without ut adeq adequat uate e venti ventilat lation ion..
•
BE ALER ALERT T for for exhau exhaust st pois poisoni oning ng sympt symptoms oms.. They They are: are: • Heada eadach che e • Dizz Dizzin ines ess s • Slee Sleepi pine ness ss • Loss Loss of muscu muscular lar cont control rol
•
If you you see anot another her person person with with exhaus exhaustt poiso poisonin ning g sympto symptoms: ms: • Remove Remove pers person on from from area. area. • Expose Expose to to fresh fresh air air.. • Keep Keep pers person on warm. warm. • DO NOT NOT permit permit physic physical al exercis exercise. e. • Administer Cardiopulmonary Resuscitation (CPR) if necessary. necessary. • Noti Notify fy a medi medic. c.
•
BE AWA AWARE. RE. The The field protec protective tive mask mask for Chemic Chemical, al, Biologi Biological, cal, Radiol Radiologica ogical, l, and Nuclear Nuclear (CBRN) protection will not protect you from carbon monoxide poisoning.
•
CALIFORN CALIFORNIA IA PROPOS PROPOSITION ITION 65 WARNI WARNING: NG: Engine Engine exhaus exhaustt and some some of its its constituen constituents ts are known to the State State of California to cause cancer, birth defects, and other reproductive harm. The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation !
0005-2
TM 5-2410-241-10
0005
OPERATIONAL INFORMATION – CONTINUED Engine Starting and Machine Warm-Up – Continued
Hearing protection is required when standing within 20 ft (6 m) of the machine while it is operating. Failure to wear hearing protection may result in hearing loss. 1. Check to make make sure all bystan bystanders ders are are clear of machine machine and briefly briefly sound sound horn before before starting starting engine. engine. 2. Ensure Ensure left joyst joystick ick is in NO NO STEER STEER position position and parkin parking g brake is is engaged engaged (WP 0004). 0004). 3. Ensure Ensure transmissi transmission on direction direction selector selector (left (left joystick joystick twist handle) handle) is in NEUTRAL NEUTRAL position position (WP 0004). 0004).
The monitoring system will perform an automatic self-diagnostic functional test whenever engine start switch is turned to the ON position. If action alarm does not sound or monitoring displays are not functioning, do not start engine. Notify Field Maintenance. Failure to follow this warning may result in injury or death to personnel, as any Warning Category 3 notifications will not be relayed to the operator.
•
The automat automatic ic self-di self-diagnost agnostic ic functio functional nal test test verifi verifies es that that all outputs outputs (gauges, (gauges, alert indicators, and alarms) are operating correctly. correctly.
•
Alert Alert and status status indicat indicators ors in in upper and lower lower panels panels must must illumina illuminate te briefl briefly y.
•
Acti Action on lam lamp p must must ill illum umin inat ate e brie briefl fly y.
•
Auxili Auxiliary ary action action lamp lamp must must illu illumi minat nate e brief briefly ly..
•
Gauges Gauges must sweep sweep to vertical vertical,, then left, left, right, right, and finally finally settle settle at current current actual actual value. value.
•
Upper digital digital display display window window must show readouts readouts in the the follow following ing sequence: sequence: (a) (a) “888 “88888 8888 8888 8888 888” 8” (b) (b) “0 RPM RPM P” P”
•
Lower digital digital display display window window must show readouts readouts in the the follow following ing sequence; sequence; (a) “Deg C”, “kPa”, “miles”, “miles”, “kilometers”, “rpm”, and “liters” (b) “X 10 10” (c) Hourglass Hourglass symbol symbol for for service service meter (d) (d) “888 “888.8 .8.8 .8.8 .8”” (e) Current Current service service meter meter value
0005-3
0005
TM 5-2410-241-10
0005
OPERATIONAL INFORMATION – CONTINUED Engine Starting and Machine Warm-Up – Continued
Figure 1. Gauges and Digital Display Windows.
0005
0005
Monitoring system self-diagnostic functional test takes approximately 10 seconds to complete. 4. Turn engine engine start switch to ON position, but do not start engine. Allow monitoring monitoring system to perform selfdiagnostic functional test.
•
Do not not crank crank engine engine for for more more than 30 seconds. seconds. Allow Allow starting starting motor motor to cool cool for for two minutes before cranking again or damage to starting motor or batteries may result.
•
Shut down engine engine if engine engine oil oil pressure pressure does does not not register register on on gauge gauge or ifif engine engine oil pressure indicator remains lit 10 seconds after start up.
•
Failur Failure e to foll follow ow this this caut caution ion may resu result lt in in engine engine dama damage. ge.
5. Turn and hold engine start switch switch to START START.. Release engine start switch when engine starts. starts. 6. Allow Allow engine engine to warm up at low idle idle for for five five minutes minutes.. 7. Slowly operate operate hydraulics hydraulics (blade and implements) implements) to allow warm warm hydraulic oil to circulate through through all hydraulic cylinders and lines (WP 0004). 0004). 8. Begin machin machine e operation operation only after after engine engine coolant coolant temperatur temperature e gauge begins begins to move.
0005-4
TM 5-2410-241-10
0005
OPERATIONAL INFORMATION – CONTINUED Engine Starting and Machine Warm-Up – Continued
Figure 2. Engine Coolant Temperature Gauge.
0005
0005
END OF TASK PARKING
0005
Stopping Machine
0005
Do not engage parking brakes to stop machine unless an emergency exists. Failure to follow this caution may result in damage to parking brake system.
Park machine on a level surface. If it is necessary to park on a grade, chock tracks securely. 1. Apply Apply serv service ice brakes brakes to stop stop machin machine e (WP 0004). 0004). 2. Place transmiss transmission ion directi direction on selector selector in in NEUTRAL NEUTRAL positi position on (WP 0004). 0004). 3. Enga Engage ge park parkin ing g brak brakes es (WP 0004). 0004). 4. Lower attach attachment ments s (bulldozer (bulldozer blade blade and ripper) to ground ground and apply slight slight downward downward pressure pressure(WP (WP 0004). 0004). 5. Engage Engage hydrau hydraulic lic lockou lockoutt cont control rol (WP 0004). 0004). END OF TASK
0005-5
TM 5-2410-241-10
0005
OPERATIONAL INFORMATION – CONTINUED Stopping Engine
0005
Stopping the engine immediately after it has been working under load can result in overheating and accelerated wear of engine components. 1. Operate Operate engine engine at low idle for for five minutes minutes to allow allow engine engine and component components s to cool gradually gradually.. 2. Turn Turn engin engine e start start switc switch h to OFF OFF positi position on (WP 0004). 0004). END OF TASK Leaving Machine
0005
Use caution and maintain three-point contact at all times when dismounting machine. Failure to follow this warning may result in injury or death to personnel. 1. Exit Exit cab cab throug through h lef leftt door door.. 2. Use steps steps and and hand holds holds to dismount. dismount. Face Face machine machine when when dismoun dismounting. ting. 3. Turn Turn battery battery disconnect disconnect switch switch to to OFF OFF positio position n (WP 0004). 0004). 4.
Perform all After Operator PMCS procedures (WP 0012). 0012).
5. Secure Secure machine machine against against vandalism vandalism.. Lock all covers covers and compartm compartments ents.. END OF TASK
0005-6
TM 5-2410-241-10
0005
OPERATIONAL INFORMATION
0005
Machine Operation – Transmission, Speed, and Steering Control
•
To prevent prevent injury injury,, make sure that that no mainte maintenance nance work work is being performed performed on on or near near machine.
•
Keep machin machine e under control control at all all times times in order order to prevent prevent injury injury.. Reduce Reduce engine engine speed speed when you maneuver in tight quarters or when you break over a rise.
•
Select Select gear gear range range that that is appropr appropriate iate before before you start start downhi downhill. ll. Do Do not change gears when you are going downhill. Do not allow engine to overspeed when you are unloaded and moving down a slope. Watch tachometer and use service brakes. Use service brakes near the top of slope to prevent excessive engine speed.
•
When you drive drive down a grade, grade, use same same gear gear used used when when drivin driving g up the grade. grade.
•
Machine Machine will will turn turn (counter (counter-rot -rotate) ate) when when transmi transmission ssion is in NEUTR NEUTRAL, AL, parki parking ng brake brake is disengaged, and left joystick (steering lever) is pushed forward or pulled rearward.
•
Ensure Ensure all personnel personnel are clear clear of machine machine before before disengag disengaging ing parkin parking g brake. brake.
•
Engage Engage parkin parking g brake brake to to lock lock left left joystick joystick and preven preventt machine machine movement. movement.
•
Do not not all allow ow ride riders rs on mach machin ine. e.
•
If machine machine begins begins to sideslip, sideslip, discard discard load load and turn machine machine downhill. downhill.
•
Whenever Whenever possible, possible, operate operate machin machine e up and down slopes, slopes, not not across across slope. slope.
•
Failure Failure to follow follow these these warnin warnings gs may may result result in injury injury or death death to personn personnel. el.
Always use a ground guide when moving machine up or down a ramp when loading/ unloading. Failure to use a ground guide may result in an accident, causing death or injury to personnel or damage to equipment. 1. After After engine engine is warmed up, up, raise bulldozer bulldozer blade blade and ripper ripper to clear clear any unexpected unexpected obstac obstacles les (WP 0004). 0004). 2. Hold service service brake brake pedal pedal down down and diseng disengage age parkin parking g brakes brakes (WP 0004). 0004).
When parking brake is engaged, transmission defaults to neutral. When parking brake is disengaged, transmission will stay in neutral until desired direction and gear are selected. 3. Rotate Rotate transmis transmission sion direct direction ion selecto selectorr to desired desired direct direction ion (WP 0004). 0004).
0005-7
0005
TM 5-2410-241-10
0005
OPERATIONAL INFORMATION – CONTINUED
Although gear changes and directional changes at full engine speed are possible, deceleration and/or braking when you change direction is highly recommended. Failure to follow this caution may result in powertrain component failure. 4. Press upshift upshift or or downshif downshiftt button button to engage desired desired gear gear (WP (WP 0004). 0004). 5. Release Release servi service ce brake brake to allow allow machine machine moveme movement. nt.
•
Turni Turning ng speed speed is is propor proportio tional nal to to amount amount of of joysti joystick ck trave travel. l.
•
When joysti joystick ck is releas released, ed, it will will return return to NO NO STEER STEER positio position n and machin machine e will proceed proceed in a straight line.
Machine Operation – Transmission, Speed, and Steering Control
6. Steer teer mac machi hine ne as as foll follow ows: s: a. While While trave travelin ling g in a forwa forward rd direc directio tion: n: (1) Push left left joystic joystick k forward forward to turn turn left. left. (2) Pull left left joystic joystick k rearward rearward to turn right. right. b. While While trave travelin ling g in a rever reverse se direc directio tion: n: (1) Pull left left joystick joystick rearwar rearward d to turn left. left. (2) Push left left joystic joystick k forward forward to turn turn right. right. 7. Set maximum maximum operating operating speed speed at point point less less than than high idle as as follows: follows: a. Press Press top of throttl throttle e control control switch switch to set high idle (WP 0004). 0004). b. Depress Depress deceler decelerator ator pedal until desired desired speed speed is is reached reached (WP 0004). 0004). c.
Press Press and hold top of throttl throttle e control switch switch for three three seconds. seconds. Maximum Maximum operatin operating g speed is now set. set. •
Decelerato Deceleratorr pedal pedal will will functi function on normall normally y, reducing reducing engine engine speeds when depres depressed. sed.
•
To return return to to high high idle, idle, press press top top of thro throttl ttle e contro controll switch switch..
•
To return return to to low idle, idle, press press bottom bottom of thrott throttle le contro controll switch. switch.
Although directional changes at full engine speed are possible, deceleration and/or braking when you change direction is recommended. Failure to follow this caution may result in powertrain component failure. 8. Change Change dire directi ction on of travel travel as as follow follows: s: a. Depress Depress decelerat decelerator or pedal or or brake pedal pedal to decreas decrease e engine/mach engine/machine ine speed speed (WP 0004). 0004). b. Rotate Rotate transmi transmission ssion direction direction select selector or forward forward or or rearward rearward (WP 0004). 0004). c.
Release Release decelerat decelerator or pedal or or brake pedal pedal to increa increase se engine/ma engine/machine chine speed. speed.
d. Use upshif upshiftt or downsh downshift ift switches switches to to select select desired desired gear (WP gear (WP 0004). 0004). END OF TASK
0005-8
0005
TM 5-2410-241-10
GEAR SELECTION
0005
0005
Manual Mode
0005
Manual mode is active by default when machine is started. Transmission forward and reverse gear selection can be commanded by the operator while the machine is stopped or moving. Each time upshift button (Figure 3, Item 1) or downshift button (Figure 3, Item 2) is pressed, transmission will upshift or downshift one gear. Selected gear is displayed in the upper digital display window.
Figure 3. Upshift and Downshift Buttons. Bi-Directional Shifting
0005
0005
Bi-directional shifting shifting allows the operator to choose which gear is engaged when forward and reverse are selected. Three factory presets are available: •
Firs Firstt Gear Gear For Forwa ward rd To To Seco Second nd Gea Gearr Reve Revers rse e When transmission is shifted into FORWARD FORWARD position, first gear will engage. When transmission is shifted into REVERSE position, second gear will engage.
•
Seco Second nd Gea Gearr Forw Forwar ard d To To Seco Second nd Gea Gearr Reve Revers rse e When transmission is shifted into FORWARD position, second gear will engage. When transmission is shifted into REVERSE position, second gear will engage.
•
Second Second Gear Gear Forw Forward ard To Firs Firstt Gear Gear Revers Reverse. e. When transmission is shifted into FORWARD FORWARD position, second gear will engage. When transmission is shifted into REVERSE position, first gear will engage.
0005-9
TM 5-2410-241-10
0005
GEAR SELECTION – CONTINUED Bi-Directional Shifting – Continued
0005
To activate one of the three bi-directional shift modes, press and release the autoshift button (Figure 4, Item 1) until the desired mode is activated, identified by one of three indicators (Figure 4, Items 2, 3, or 4) being illuminated within the upper display window (Figure 4, Item 5). To deactivate bi-directional shifting, press and release the autoshift button until all three display window indicators are off.
Figure 4. Autoshift Button and Bi-Directional Shift Indicators. Auto Kickdown
0005
0005
Auto kickdown mode will automatically downshift the transmission to a lower gear when a significant load increase is detected. Once the load has been reduced, operator can return to a desired gear by manually upshifting. The transmission will not automatically upshift. Auto kickdown functions in forward and reverse, and has two modes: low and high. In LOW mode, auto kickdown will occur with a lighter load. In HIGH mode, auto kickdown will not occur until a heavier load is encountered. The auto kickdown indicator (Figure 5, Item 2) will illuminate when either mode is activated. When the machine is started, auto kickdown will return to the mode selected when the machine was last shut off. •
To activate activate auto auto kickdow kickdown n in LOW LOW mode, mode, press press and releas release e auto kickdown kickdown button button (Figure (Figure 5, Item 1) until LO appears in the upper digital display window (Figure 5, Item 3) along with a set of double arrows pointing down.
•
To activate activate auto auto kickdow kickdown n in HIGH HIGH mode, mode, press press and and release release auto auto kickdow kickdown n button button (Figure (Figure 5, Item 1) until HI appears in the upper digital display window (Figure 5, Item 3) along with a set of double arrows pointing up.
•
To deactivate deactivate auto kickdow kickdown, n, press press and releas release e auto kickdo kickdown wn button button (Figure (Figure 5, Item 1) 1) until all auto kickdown indicators are off.
0005-10
TM 5-2410-241-10
0005
GEAR SELECTION – CONTINUED Auto Kickdown – Continued
0005
Figure 5. Auto Kickdown Button and Indicators.
0005
END OF TASK BULLDOZER BLADE OPERATION
0005
Be sure all persons are clear of machine before beginning bulldozing operation. Failure to follow this warning may result in injury or death to personnel.
Bulldozer blade is factory set to a NEUTRAL pitch angle which, under most circumstances, will provide ample bulldozing capacity. Blade can be adjusted to provide more or less pitch angle based on bulldozing requirements. Pitching blade back causes blade to carry more material. Pitching blade forward causes blade to carry less material. If bulldozer blade pitch angle must be adjusted, notify Field Maintenance. 1.
Push right joystick forward forward from HOLD position position to lower blade blade to working depth as machine enters work work site (WP 0004). 0004).
2. Move right right joystick joystick right right or left left to tilt blade blade as necessary necessary during during bulldozing bulldozing operati operation on (WP 0004). 0004). 3.
Push right joystick forward forward past detent into FLOA FLOAT T position to allow blade to follow ground contour if applicable (WP 0004). 0004).
4. Pull right joystick joystick back back from from HOLD HOLD positi position on to raise raise blade blade (WP 0004). 0004). 5. Continue Continue bulldozing bulldozing work work site, adjusti adjusting ng blade depth and tilt tilt as work progresses progresses,, until desired desired grade is obtained. END OF TASK
0005-11
TM 5-2410-241-10
0005
WINCH OPERATION
0005
•
Personal Personal injury injury or death death can result result from unexpected unexpected moveme movement nt of object objects. s. Be sure all all persons are clear of cable and objects before a machine is winched or moved. A safe distance of at least one and a half times working length of cable s hould be maintained. Tail Tail end of a moving object can throw debris at bystanders.
•
When When reelin reeling g in objec objects ts,, be sure sure all all person personnel nel are are clear clear of of load. load.
•
A minimum minimum of five five complet complete e wraps wraps of cable must be mainta maintained ined on winch winch drum. drum. Do Do not handle a load with a winch drum that has less than five wraps.
•
Do not operate operate winch winch under under loads loads that that exceed exceed maximu maximum m rated rated bare drum line pull. pull. If excessive loads are encountered, use a multi-part line and sheave blocks. Any attempt to exceed capacity of one winch is extremely hazardous. Never try to couple two or more machines together. together.
•
Do not not jerk jerk loads loads and avoid sudden sudden shock shock to loads. loads. These These types types of of operation operations s cause cause heavy loads in excess of winch rated capacity, which in turn may result in cable failure or winch failure.
•
Winch is not not designe designed d or intended intended to to be used for lifti lifting ng or moving moving persons. persons.
•
Do not release release winch winch brake brake to reel out a suspended suspended load. load. Use Use only only reel-ou reel-outt function. function.
•
Wear Wear leathe leatherr glov gloves es when when hand handlin ling g winc winch h cabl cable. e.
•
NEVER NEVER attempt attempt to to maintain maintain cable tension tension by allowi allowing ng cable cable to slip slip through through your your hands. hands. Use hand-over-hand technique only.
•
Keep Keep hands hands and and clothi clothing ng away away from from winc winch h drum drum and and roller rollers. s.
•
Verify erify grou ground nd is is stabl stable e befor before e winch winching ing in a load. load.
•
Failure Failure to to follow follow these warnings warnings may may result result in in death death or injury injury to personnel. personnel.
Warm-up procedures are mandatory when ambient temperature is below 40ºF (4ºC). Failure to follow this caution may result in damage to equipment.
•
Winch speeds are proport proportional ional to control control lever lever positio position. n. Greater Greater moveme movement nt of lever lever causes causes winch to operate faster.
•
Always Always attempt attempt to to line up rear rear of machine machine with load so so load can be winched winched in a straight straight path. This avoids unnecessary strain and wear on winch side rollers, and helps wind cable onto drum in level layers.
•
Maintain Maintain a sufficie sufficient nt clearanc clearance e between between machine machine and load load to allow allow machine machine to turn.
•
Winch Winch is not equipp equipped ed with with free free spool spool functi function. on.
•
Refer Refer to to TB 43-0 43-0142 142 for for winc winch h cable cable inspe inspecti ction on proce procedur dures. es.
1. Operate winch reel-in/reel-out functions without without a load during machine warm-up warm-up to circulate hydraulic hydraulic fluid throughout the winch system (WP 0004). 0004). 2.
If working on a hill, hill, either drive drive up to top top of hill and turn around, around, then drive downhill past past object and align machine with object, or drive up hill backwards towards object, aligning machine with object.
3. Enga Engage ge park parkin ing g bra brake kes s (WP 0004). 0004).
0005-12
TM 5-2410-241-10
0005
WINCH OPERATION – CONTINUED
4. Use reel-out reel-out function function to unwind unwind enough enough cable under under power power to safely and securel securely y fasten cable cable hook to load load (WP 0004). 0004). 5. Secu Secure re cabl cable e to load load.. 6.
Tighten cable by first ensuring drum is not rotating, rotating, then move winch reel control lever forward to reel in in load (WP 0004). 0004).
7. An alternate alternate method method of reeling reeling out cable cable is to reel out out enough cable cable to hook to a load or station stationary ary object object as described above. Move winch control lever outward to BRAKE OFF position, then drive machine away. away. Lever will stay in BRAKE OFF position until moved back to BRAKE ON position by operator (WP operator (WP 0004). 0004). 8. When preci precise se load load handling handling is require required, d, activate activate LOW LOCK LOCK switch switch (WP 0004). 0004). Low lock indicator will illuminate when activated. This provides maximum amount of torque to pull load at slow speed. Release switch to return to full auto speed. END OF TASK RIPPER OPERATION
0005
DO NOT operate machine in reverse while ripper is in a lowered position. Damage to equipment will occur.
Ripper control lever will return to HOLD position when released. Ripper will remain in position when control lever is released. 1. Adjust Adjust shank shank in or out out accordin according g to conditio conditions ns required required for for operatio operation n (WP 0004). 0004). 2. Lowe Lowerr ripp ripper er to to desi desire red d dept depth h (WP 0004). 0004). 3. Drive Drive machine machine in in forward forward direction direction to break break up material. material. 4. Rais Raise e rip rippe perr at end end of path path (WP 0004). 0004). 5.
Continue ripping ripping operation, operation, adjusting ripper depth as work progresses, until until all material is suitably suitably broken up.
END OF TASK
0005-13
TM 5-2410-241-10
0005
LOWER DIGITAL DISPLAY WINDOW
0005
The lower digital display window (Figure 6, Item 1) provides service hour, travel distance, and service code information. The display mode button (Figure 6, Item 2) located next to the display allows user to change between information modes.
Figure 6. Lower Digital Display Window. Service Meter Mode
0005
0005
The Service Meter Mode is the default mode when machine is started. Digital display window shows total operating hours of machine to determine maintenance intervals. An hourglass symbol is shown on display while this mode is active. If service codes are stored, “SERV CODE” will be displayed in upper right corner of display window and an action indicator will be flashing. Travel Distance Mode
0005
Press display mode button once to change display to Travel Distance Mode. Digital display window shows distance traveled in forward and in reverse separately, separately, and a total distance of travel. When travel distance mode is active, display will continuously scroll and show the following: •
tota totall num numbe berr of mile miles s trav travel eled ed..
•
F (fo (forwar rward d dire direct ctiion) on)
•
mile miles s tra trave vele led d in in for forwa ward rd gear gears s
•
R (rev (rever erse se dire direct ctio ion) n)
•
mile miles s tra trave vele led d in in rev rever erse se gear gears s
If service codes are stored, “SERV CODE” will be displayed in upper right corner of display window and an action indicator will be flashing. Service Code Mode
0005
Press display mode button once more to change display to Service Codes Mode. Digital display window will show any stored codes. If codes are stored, notify Field Maintenance. END OF TASK
0005-14
TM 5-2410-241-10
0005
MESSENGER DISPLAY
0005
The messenger display system provides stored service code information and monitor settings information. Default screen displays Service Codes and Monitoring Settings menu choices.
Figure 7. Messenger Display.
1.
Digital Digi tal display display area area (Figure (Figure 7, Item Item 1) displays displays system system inform information ation..
2.
OK bu button (Figure 7, Item 2) confirms selections.
0005
3. Down Down/R /Rig ight ht butt button on (Figure 7, Item 3) is used to scroll down and/or right through information shown on digital display area (Figure 7, Item 1). 4. Up/Le p/Lefft bu button tton (Figure 7, Item 4) is used to scroll up and/or left through information shown on the digital display area (Figure 7, Item 1). 5.
Back button (Figure 7, Item 5) is used to return to previous screen from any screen.
Service Codes
0005
1. Pres Press s Dow Down/ n/Ri Righ ghtt but butto ton n (Figure 7, Item 3) or Up/Left button (Figure 7, Item 4) to highlight Service Codes menu. 2.
Pres ress OK OK bu butto tton (Figure 7, Item 2) to enter Service Codes menu and display all stored service codes.
3. Press Press Down/Righ Down/Rightt button or or Up/Left Up/Left button button to scroll scroll through through codes. codes. 4. Pres Press s Bac Back k but butto ton n (Figure 7, Item 5) to return to default screen.
0005-15
TM 5-2410-241-10
0005
MESSENGER DISPLAY – CONTINUED Monitor Settings
0005
1. Pres Press s Down Down/R /Rig ight ht but butto ton n (Figure 8, Item 3) or Up/Left button (Figure 8, Item 4) to highlight Monitor Settings menu. 2. Press ess OK OK but butto ton n (Figure 8, Item 2) to enter Contrast sub-menu. 3. Pres Press s Dow Down/ n/Ri Righ ghtt butt button on (Figure 8, Item 3) or Up/Left button (Figure 8, Item 4) to adjust Messenger display (Figure 8, Item 1) contrast. Press OK button to confirm selection and return to Contrast sub-menu. 4. Press Press Down/Ri Down/Right ght button button once once to scroll scroll to to Backlight Backlight sub-menu. sub-menu. 5. Pres Press s Dow Down/ n/Ri Righ ghtt butt button on (Figure 8, Item 3) or Up/Left button (Figure 8, Item 4) to adjust Messenger display backlighting. Press OK button to confirm selection and return to Backlight sub-menu.
Figure 8. Messenger Display.
6. Press Press Down/Righ Down/Rightt button button once to scroll scroll to Monitorin Monitoring g System Inform Information ation sub-me sub-menu. nu. The following information is available; a. Equipment Equipment ID ID - Identifi Identifies es that systems systems are are configure configured d for a D7R Dozer Dozer.. b. ECM Serial Serial Number Number - Identifi Identifies es ECM ECM serial serial number number.. c.
ECM Part Number Number - Identifie Identifies s ECM ECM part part number number..
d. SW Part Part Number Number - Identifi Identifies es softwar software e part part number number.. e. SW Release Release Date Date - Identifie Identifies s software software release release date date by month month and year (XX/ (XX/XX) XX).. f.
SW Descript Description ion - Identifi Identifies es software software descri description ption as as being written written for for the D7R D7R Dozer. Dozer.
END OF TASK
0005-16
0005
TM 5-2410-241-10
MACHINE WARNING SUMMARIES
0005
0005
The Monitoring System provides three warning categories. The first warning category requires only operator awareness. The second warning category requires a change to machine operation or performance of maintenance to a system. Th e third warning category requires immediate shutdown of machine. Refer to chart in in WP 0008. 0008. It identifies the alert indicators and actions required for each warning category. END OF TASK END OF WORK PACKAGE
0005-17/(18 blank)
12
TM 5-2410-241-10
0006
OPERATOR MAINTENANCE
-
OPERATION UNDER UNUSUAL CONDITIONS General, Slave Starting, Operation in Extreme Cold, Operation in Extreme Heat, Operation in Mud or on Soft Surfaces, Operation in Sandy or Dusty Areas, Operation in Salt Water Areas, Operation at High Altitudes, Operation in Snow and on Ice, Fording, Recovery and Towing, Operation Using Night Vision Devices, Operating Portable Fire Extinguisher, Stopping Engine if an Electrical Malfunction Occurs, Equipment Lowering With Engine Stopped 0
0
0
6
INITIAL SETUP References
AR 70-1 FM 9-207 FM 31-70 FM 31-71
0
0
0
0
0
References - Continued
FM 90-3 WP 0001 WP 0004 WP 0012 LO 5-2410-241-13
GENERAL
0
0
0
0
0
0
0006
•
This machine machine has been design designed ed to operate operate safely safely and effic efficient iently ly within within the limit limits s specified in this TM. Operation beyond these limits is prohibited in accordance with AR 70-1 without written approval from: Commander, U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-DSA-CS, Warren, MI 48397-5000.
•
Always Always use use a ground ground guide when moving moving machine machine up or down a ramp ramp when when loading/ loading/ unloading. Failure to use a ground guide may result in an accident, causing death or injury to personnel or damage to equipment.
This section contains instructions for safely operating the D7R Dozer, Type Type I with Winch and Type II with Ripper, under unusual conditions. In addition to normal preventive maintenance, special care must be taken to keep the machine operational in extreme temperatures and other environmental conditions.
0006-1
TM 5-2410-241-10
0006
SLAVE STARTING
0006
•
When slave slave start starting, ing, use NATO NATO slave slave cable cable that that does does NOT have loose loose or missing missing insulation.
•
DO NOT NOT proc proceed eed ifif suit suitabl able e cable cable is not not avai availab lable. le.
•
DO NOT NOT use use civ civil ilia iann-ty type pe jum jumpe perr cabl cables es..
•
DO NOT NOT allow allow disabled disabled and booster booster machines machines to come come in contact contact with with each each other other at any any time during slave starting. Failure to follow these warnings may cause injury or death to personnel.
Ensure that both disabled machine and booster machine are equipped with serviceable NATO slave receptacles. 1. Remove Remove cover from from slave recepta receptacle cle (Figure (Figure 1, Item Item 1) on disabled disabled machine machine and booster booster machine. machine. 2. Connect Connect slave slave cable cable to booster booster machine machine slave receptacl receptacle. e. 3. Connect Connect other end end of slave cable cable to slave receptac receptacle le of disabled disabled machine, machine, locate located d on left side side of the engine engine compartment. 4. Turn Turn battery battery disconne disconnect ct switch switch of disabl disabled ed machine machine to to ON positio position n (WP 0004) 0004). 5. Start Start booster booster machine machine and run at at a speed speed just just above above idle. idle. 6. Wait approximately five minutes, minutes, then start disabled disabled machine. If engine fails to start, notify Field Field Maintenance. 7. After After starting starting disable disabled d machine, machine, return return booster booster machine machine to to idle. 8. Remove Remove slave slave cable cable from disabl disabled ed machine, machine, then then from from booster booster machine machine.. 9. Replac Replace e covers covers on on slave slave recep receptac tacles les..
Figure 1. Slave Receptacle. END OF TASK
0006-2
0006
TM 5-2410-241-10
0006
OPERATION IN EXTREME COLD
0006
General
0006
The heater will heat the cab only to 40ºF (4ºC) during during arctic conditions. Additional cold weather gear needs to be worn. Failure to comply may result in serious serious injury or death.
Refer to FM 9-207, Operation and Maintenance of Ordnance Materiel in Cold Weather , FM 31-70, Basic Cold Weather Manual , and FM 31-71, Northern Operations, for additional information on cold weather operation and maintenance. Extreme cold causes many problems that you as an operator must be aware of, such as; 1. Lubric Lubricant ants s thic thicken ken or congea congeal. l. 2. Batteries Batteries may freeze freeze or lose their their electr electrical ical effi efficienc ciency y. 3. Electrical Electrical insulation insulation may crack crack and and cause cause short short circuit circuits. s. 4. Fuel Fuel may not not readil readily y atomize atomize for for combust combustion ion.. 5.
Various arious material materials s will become become hard, hard, brittle, brittle, and and easily easily damaged. damaged.
6. The cooling cooling system system requires requires adequate adequate protection protection from from extrem extreme e cold. 7. Fuels, Fuels, lubricants lubricants,, and antifreeze antifreeze compound compounds s require require special special storage, storage, handling, handling, and use. use. 8. Any water water in in the fuel/w fuel/water ater separ separator ator may may freeze freeze if not not drained. drained. 9. Track Tracks s may may be be froz frozen en to to groun ground. d. Checks
1.
0006
Perform all Before PMCS procedures (WP 0012). 0012).
2. Lubricate Lubricate in accordance accordance with LO 5-2410-241 5-2410-241-13. -13. 3. Check to to ensure ensure tracks, tracks, blade, blade, and ripper ripper (if equipp equipped) ed) are not not frozen frozen to ground. ground. 4. Drain Drain a small amount amount of fuel from from the fuel/wa fuel/water ter separator separator to ensure ensure fuel fuel is not gelled gelled (WP 0012). 0012).
If oil is too cold to drip from oil level gauge (dipstick), do not attempt to start engine. Notify Field Maintenance. 5.
Check that engine and transmission transmission oils are thin enough enough to flow. flow. Oil must must be thin enough to drip drip from oil level gauge (dipstick).
6. Ensure Ensure ether ether starti starting ng aid cylinder cylinder is is in place place and and not empty (WP 0015). 0015). Starting Procedures - Machine NOT Equipped with Arctic Kit
1. Start art engin ngine e (WP 0005). 0005). 2. Check that that oil pressure pressure light light on instrume instrument nt panel goes goes out within within 10 seconds seconds of engine engine starting. starting. 3. Allow Allow engine engine to idle idle for for at least least five five minutes minutes before before movin moving g machine. machine.
0006-3
0006
TM 5-2410-241-10
0006
OPERATION IN EXTREME COLD – CONTINUED Starting Procedures - Machine Equipped with Arctic Kit
•
At tempera temperatures tures nearing nearing -40ºF -40ºF (-40ºC), (-40ºC), itit is necessar necessary y to shut shut off off the arcti arctic c heater heater at least 30 seconds before attempting to start the machine’s engine. Failure to follow this caution may result in internal damage to the heater or localized boiling of the coolant in the heater body, body, which may cause a heater hose to come off.
•
The arctic arctic heater heater requir requires es a cool-dow cool-down n period period after after the machin machine e has started started.. If for for some some reason the engine is immediately shut down after the arctic heater has been used, the battery disconnect switch must remain ON for at least five minutes to allow the arctic heater to cool. Failure to follow this caution may result in damage to equipment.
•
Ensure Ensure engine engine start start switch switch is in the the OFF OFF posi positio tion n (WP 0004). 0004).
•
If arctic arctic heater heater has has not been been started started for for several several months months,, or if heater heater is is being started started for for the first time, it may take several attempts to start.
•
If arctic arctic heater heater fails fails to start start at first first attempt, attempt, it will will automatic automatically ally attempt attempt to start start a second second time. If heater still does not start, it will shut down.
•
During During operation operation,, arctic arctic heater heater continual continually ly senses senses supply supply voltage. voltage. If voltage voltage is too too low or or too high, heater will automatically shut down. If this occurs, notify Field Maintenance.
1. Open Open arct arctic ic heater heater fuel fuel valv valve e (WP 0004). 0004). 2. Activa Activate te arct arctic ic heat heater er as as follo follows: ws: a. Turn Turn batter battery y disconn disconnect ect switch switch to to ON position position (WP 0004). 0004). b. Activa Activate te arctic arctic heater heater switch switch (WP 0004). 0004). 3. Allow Allow heat heater er to to run run up to 40 40 minut minutes. es. 4. Push arctic arctic heater heater switch switch to turn turn heater heater off, off, then wait wait at least least 30 seconds. seconds. 5. Shut Shut off off arcti arctic c heate heaterr fuel fuel valv valve e (WP 0004). 0004).
At temperatures of less than -25ºF (-32ºC), be sure to keep starter engaged until engine speed approaches 500 rpm. This could take up to 120 seconds. Multiple, short (15second) start attempts at cold temperatures can damage engine bearings damage due to inadequate lubrication, and the engine may fail to start. 6.
Start art eng engine ine (WP 0005). 0005).
7. Check Check that engine engine oil pressure pressure gauge gauge on monitor monitor system system registers registers pressure pressure within within 10 seconds seconds of engine engine starting. Shut engine off immediately if oil pressure does not register. register. Notify Field Maintenance. 8. Allow Allow engine engine to idle idle for at least least five five minutes minutes before before moving moving machine. machine.
0006-4
0006
TM 5-2410-241-10
0006
OPERATION IN EXTREME COLD – CONTINUED Machine Operation
0006
DO NOT attempt to break tracks loose under engine power. DO NOT move machine with large frozen lumps of material in tracks. Failure to follow this caution may result in damage to equipment. 1. If tracks tracks are are frozen frozen to to ground, ground, notify notify Field Maintenance Maintenance.. 2. Move machine machine approximat approximately ely 100 yards (91 m) in both forward forward and reverse reverse directions directions to exercise exercise transmissi transmission on and powertrain. 3.
Test brakes brakes and vehicl vehicle e control controls s careful carefully ly..
4. Slowly Slowly exercise exercise ground engaging engaging tools tools to warm hydraulic hydraulic oil. Cycle Cycle each control control several several times. times. 5.
Operate machine machine under light loads until machine machine is sufficiently warmed up (warm air air blows from heater vents).
6.
Frequently monitor monitor alert indicators and gauges. Take appropriate appropriate action if a problem is noted, and if necessary, sary, notify Field Maintenance.
Parking Machine
0006
1. Clean Clean snow, snow, ice, and and mud from from machine machine as soon as possibl possible e after shutdown. shutdown. 2.
When possible, park in sheltered area, or if shelter is not available, available, park machine machine so radiator radiator is not facing the wind.
3. If shelter shelter is not available, available, park machine machine on dry, dry, high ground, ground, and place planks planks or dunnage under under tracks and ground engaging tools to make a raised and relatively dry platform. 4.
Perform all After PMCS procedures (WP 0012). 0012).
5. If machine machine is to be parked parked for long periods periods of time, time, prepare prepare machine machine for long-ter long-term m storage storage (WP 0001). 0001). END OF TASK OPERATION IN EXTREME HEAT
0006
General
0006
Extreme heat causes problems that you as an operator must be aware of, such as: 1. Fuel expands expands.. Do not fill fill tanks tanks more more than 80 percent percent full full to allow allow for expans expansion. ion. 2. Be alert alert for for the the possibi possibilit lity y of overhe overheati ating. ng. 3. It is importan importantt to maintain maintain engine engine speed to circula circulate te engine engine coolant to to help engine engine cooling. cooling. 4.
Air filter filter elements will require require checking more more frequently. frequently. They will will require cleaning cleaning or replacement replacement if air air filter restriction indicator illuminates illuminates on the monitor system.
Checks
1.
0006
Perform all Before PMCS procedures (WP 0012). 0012).
2. Lubricate Lubricate in accordance accordance with LO 5-2410-241 5-2410-241-13. -13.
0006-5
TM 5-2410-241-10
0006
OPERATION IN EXTREME HEAT – CONTINUED Machine Operation
1.
0006
During very hot weather operation, avoiding avoiding continuous high engine RPM will will help prevent machine machine from overheating. Alter operating procedures accordingly. accordingly.
2. Check coolant coolant level level in coolant coolant tank at frequen frequentt intervals intervals throughou throughoutt any single single work shift shift (WP 0012). 0012). 3.
Keep radiator and grille free of bugs, dust, dirt, mud, and other other foreign matter. matter. Clean frequently frequently if necessary. necessary.
4. Monitor Monitor engine engine coolant temperat temperature ure gauge. gauge. Red range on gauge gauge indicates indicates coolant coolant temperature temperature is above above 225°F (107°C). If coolant temperature indicator comes on, you may operate at three-fourths workload until indicator goes off. If indicator remains on longer than ten minutes, notify Field Maintenance. 5. Monitor Monitor hydraulic hydraulic oil temperat temperature ure gauge. gauge. Red range on gauge indicates indicates coolant coolant temperat temperature ure is above 215°F 215°F (102°C). If hydraulic oil temperature indicator comes on, you may operate at three-fourths workload until indicator goes off. If indicator remains on longer than ten minutes, notify Field Maintenance. 6. Monitor Monitor torque torque converter converter oil temperatur temperature e gauge. Red range range on gauge indicates indicates torque torque converter converter oil temperatemperature is above 265°F (129°C). If torque converter oil temperature indicator comes on, you may operate at threefourths workload until indicator goes off. If indicator remains on longer than ten minutes, notify Field Maintenance. 7. Refer to FM 90-3 90-3 for additional additional extreme extreme heat operation operation inform information ation.. Parking Machine
0006
1. When When possib possible, le, park park machi machine ne under under cove cover r (WP (WP 0005). 0005). 2.
Perform all After PMCS procedures (WP 0012). 0012).
3. If machine machine is to be parked parked for long periods periods of time, time, prepare prepare machine machine for long-te long-term rm storage storage (WP 0001). 0001). END OF TASK OPERATION IN MUD OR ON SOFT SURFACES
0006
1. Before entering entering mud or other soft surfaces, surfaces, check conditions and ensure that area may be entered safely. safely. Select appropriate engine and ground speeds for conditions. 2.
Maintain steady ground speed to keep machine rolling until until solid ground is reached. Do not accelerate accelerate to point where tracks spin, if possible.
3. If machine machine gets gets stuck, stuck, try try to pull pull out slowly slowly.. Refer Refer to Recovery and Towing in this work package. 4. Notify Notify Field Maint Maintenance enance to to clean and and inspect inspect for proper proper lubrica lubrication. tion. END OF TASK OPERATION IN SANDY OR DUSTY AREAS
0006
Checks
1.
0006
Perform all Before PMCS procedures (WP 0012). 0012).
2. Lubricate Lubricate in accordance accordance with LO 5-2410-241 5-2410-241-13. -13. 3. Check radiat radiator or often often for build-up build-up of of sand, dirt, dirt, and and debris. debris. Clean Clean as required. required. Machine Operation
0006
1. Maintain Maintain steady steady speeds speeds with transmiss transmission ion in in lower lower gears. gears.
0006-6
TM 5-2410-241-10
0006
OPERATION IN SANDY OR DUSTY AREAS – CONTINUED
2.
Keep machine rolling through through sand without without straining straining engine or powertrain. powertrain. If machine gets gets stuck, refer to Recovery and Towing in this work package.
3. Monitor Monitor engine coolant, coolant, hydrauli hydraulic c oil temperature temperature,, and torque converter converter oil gauges gauges on monitor monitor system more more frequently during operation (WP 0004). 0004). 4.
If air filter filter restriction restriction indicator illuminates on the monitor monitor system, check and clean or replace engine air filter elements (WP 0014). 0014).
5.
Check hydraulic cylinders frequently frequently.. Do not allow dust, dirt, or sand to collect on these items, as the smooth, smooth, polished working surfaces can be damaged from the abrasive nature of the elements (WP 0012). 0012).
Parking
0006
1.
Park ma machine (WP 0005). 0005).
2.
Perform all After PMCS procedures (WP 0012). 0012).
3. Clean spouts spouts on fuel fuel container containers s and areas around around filler filler cap and filler filler tube tube before before adding fuel. fuel. 4. Cover windshiel windshield d and other other cab cab windows windows to guard agains againstt sand blasti blasting. ng. 5. If machine machine is to be parked parked for long periods periods of time, time, prepare prepare machine machine for long-ter long-term m storage storage (WP 0001). 0001). END OF TASK OPERATION IN SALTWATER AREAS
0006
To ensure salt residue has been removed, all rock guards and belly pans must be removed and surrounding areas thoroughly flushed with fresh water. Notify Field Maintenance. 1. Keep the the machine machine as clean clean as possible. possible. Wash Wash down down with fresh fresh water water after after use. 2. Inspect Inspect wirin wiring g connect connections ions closely closely for corrosion. corrosion. 3. Keep lubrica lubrication tion points points clean clean and well well lubrica lubricated ted IAW IAW LO 5-2410-24 5-2410-241-13. 1-13. END OF TASK OPERATION AT HIGH ALTITUDES
0006
Engine operates at less than peak performance at high altitudes. 1. Coolant Coolant level level and and engine engine indica indicators tors must must be watched watched closely closely (WP 0012). 0012). 2. Add Add coo coola lant nt if neces necessa sary ry (WP 0012). 0012). END OF TASK OPERATION IN SNOW AND ON ICE
0006
1. Fuel tank tank should should be kept kept full. full. Keep Keep snow snow and ice ice away from fuel fuel filler filler (WP (WP 0012). 0012). 2. Clean Clean snow snow away away from from outs outside ide indi indicat cators ors..
0006-7
TM 5-2410-241-10
0006
OPERATION IN SNOW AND ON ICE – CONTINUED Driving
0006
1. Accel Accelera erate te slowl slowly y to avoid avoid spinnin spinning g tracks. tracks. 2. Driv Drive e at at slo slowe werr spe speed eds. s. 3. Give Give sign signal als s soo soone nerr. 4. Slow down down sooner sooner to give early early warning warning of intention intention to stop. stop. This will will also help help to avoid skidding skidding.. 5. Keep windsh windshields ields and light lights s clean clean and free of of snow snow and ice. 6. Select Select engine engine and and ground ground speeds speeds that that best best suit suit condition conditions s (WP 0004) 0004). Stopping
0006
1. Depress Depress servic service e brake brake control control pedal to slow slow machin machine e (WP 0004). 0004). 2. DO NOT NOT pump pump serv service ice brak brake e contro controll pedal. pedal. 3. Once machine machine has stopped, stopped, rotate rotate transmissi transmission on directiona directionall control to NEUTRA NEUTRAL L position position (WP 0004). 0004). 4. Enga Engage ge par parki king ng bra brake ke (WP 0004) 0004). Parking
0006
If parking on icy, slushy, slushy, wet, or muddy surfaces, place boards, dunnage, or other materials below tracks to help guard against tracks freezing to the ground or becoming pocketed in ice. END OF TASK FORDING
0006
The D7R Dozer can ford water up to 30 in. (76 cm), including height of wake.
Do not ford even the narrowest stream if it is more than 30 in. (76 cm) deep. Failure to follow this caution may result in damage to machine. 1. Check Check depth depth of of water water at its its deepe deepest st point point.. 2. Ensure Ensure the the bottom bottom is stable stable enough enough for fording. fording. 3. Start tart engin engine e and allo allow w it to full fully y warm warm up (WP 0005). 0005). 4. Ensure Ensure all alert indicat indicators ors and Action Action Light Indicator Indicator are not illumi illuminated nated,, and all gauges are indicatin indicating g proper machine operation (WP 0004). 0004). 5. Raise Raise rippe ripperr and blade blade to thei theirr maximu maximum m height height (WP 0004). 0004).
Fording speed should not exceed 3–4 mph (5–6 km/h). Once in the water, water, do not stop until the opposite bank is reached. 6. Engage Engage transm transmiss ission ion in low gear gear (WP (WP 0004). 0004). 7. Rele Releas ase e park parkin ing g brak brake e (WP 0004). 0004). 8. Enter water water slowly to minimize minimize waves and backsplash, and continue across body of water WITHOUT STOPPING until the opposite bank is reached. 9. If mac machi hine ne sta stall lls, s, ref refer er to to Recovery and Towing in this work package. 10. Once machine is out of water, water, lubricate machine completely completely IAW LO 5-2410-241-13. 5-2410-241-13. END OF TASK
0006-8
TM 5-2410-241-10
RECOVERY AND TOWING (OPERATIONAL MACHINE)
•
Ensure Ensure recovery recovery line line is strong strong enough enough (has (has a rated rated capacity capacity of 150% 150% of gross weight weight of the towed machine) and is in good condition.
•
Attach Attach recover recovery y line line only only to to towing towing connect connection ion point points s provide provided d on frame. frame.
•
DO NOT NOT have have tensi tension on on the reco recover very y line line when when inspe inspecti cting ng it. it.
•
DO NOT NOT jer jerk k on rec recov over ery y line line;; it may may bre break ak..
•
Recovery Recovery of a disabled disabled machin machine e with with engine engine stopped stopped may may cause cause transmis transmission sion damage damage.. Transmission Transmission will not have lubrication.
•
If further further evacuation evacuation is necessar necessary y, notify notify Field Field Mainte Maintenance nance to to tow or haul haul machine machine to to convenient location for repairs.
Towing a non-operational machine must be performed by Field Maintenance.
0006-9
0006
0006
TM 5-2410-241-10
0006
RECOVERY AND TOWING (OPERATIONAL MACHINE) – CONTINUED
1. Attach Attach tow cable cable to towing towing eye (Figure (Figure 2, Item 1) on front front of machine machine if towing towing from front. front. 2. Attach Attach tow cable cable to towing towing eyes (Figure (Figure 3, Item 1) on rear rear of machine machine if towing towing from rear rear..
Figure 2. Front Towing Eye.
Figure 3. Rear Towing Eyes. END OF TASK
0006-10
0006
0006
TM 5-2410-241-10
OPERATION USING NIGHT VISION DEVICES
0006
0006
Do not turn on dome lamp while wearing night vision devices. Failure to follow this warning may cause momentary blindness, resulting in possible loss of machine control, injury, injury, or death to personnel. After machine is started, adjust Messenger display backlight setting to lowest possible setting (WP 0005), 0005), eliminating most ambient light within the machine cab to allow for use of night vision devices. END OF TASK OPERATING PORTABLE FIRE EXTINGUISHER
0006
1. Remove Remove fire fire exti extingu nguish isher er from from brac bracket ket (WP 0002). 0002). 2.
Hold fire extinguisher upright. upright. Stand Stand back 8 ft (2.4 m) from base of fire, point nozzle toward fire, and pull safety pin.
3.
Squeeze lever, lever, discharging discharging chemical at base of fire. Use a side-to-side motion to spread chemical. chemical.
4. After After using using fire extingu extinguisher isher,, order new new fire fire extinguish extinguisher er.. END OF TASK STOPPING ENGINE IF AN ELECTRICAL MALFUNCTION OCCURS
0006
1. Ensure Ensure parkin parking g brake brake is enga engaged ged (WP 0004). 0004). 2. Turn Turn engin engine e start start switc switch h to OFF OFF positi position on (WP 0004). 0004). 3. Turn Turn battery battery disconne disconnect ct switch switch (Figure (Figure 4, Item Item 1) to OFF OFF position position.. 4. Noti Notify fy Fie Field ld Mai Maint nten enan ance ce..
Figure 4. Battery Disconnect Switch. END OF TASK
0006-11
0006
TM 5-2410-241-10
EQUIPMENT LOWERING WITH ENGINE STOPPED
0006
0006
If engine is inoperable and bulldozer blade or ripper has not been lowered to ground, use the following method to lower equipment to ground.
Be sure all personnel are clear of equipment while equipment is being lowered. Failure to follow this warning may result is injury or death to personnel.
Lower equipment to ground slowly or damage to equipment may occur.
For a short period of time after engine is shut down, accumulator pressure is available to provide power necessary to lower bulldozer blade and/or ripper. If accumulator pressure has bled down, Field Maintenance must be notified. 1. Turn Turn batt battery ery discon disconnec nectt switc switch h ON (WP 0004). 0004). 2. Push Push bottom bottom of of implem implement ent lock lockout out swi switch tch (WP 0004). 0004). 3. Turn Turn engin engine e start start swi switch tch to to ON posit position ion (WP 0004) 0004). 4.
To lower lower bulldozer bulldozer blade, blade, push right right joysti joystick ck forward forward (WP 0004) 0004).
5.
To lower lower ripper ripper,, push ripper ripper control control lever lever to right right (WP 0004) 0004).
6. Push top top of implement implement lockout lockout swit switch ch after after implement implement has has been lowere lowered. d. 7. Turn Turn engin engine e start start swi switch tch to to OFF posi positio tion. n. 8. Turn Turn batt battery ery discon disconnec nectt switc switch h OFF OFF (WP 0004). 0004). 9. Noti Notify fy Fiel Field d Maint Mainten enan ance ce.. END OF TASK END OF WORK PACKAGE
0006-12
14
TM 5-2410-241-10
0007
OPERATOR MAINTENANCE
-
STOWAGE AND DECAL/DATA PLATE GUIDE Stowage, Warning and Message Labels, Stencils, and Data Plates 0
0
0
7
SCOPE
0007
This work package identifies BII stowage, warning and message labels, stencils, and data plates. STOWAGE
0007
Basic Issue Items (BII)
0007
Stow all basic issue items (BII) tools in tool bag, and stow tool bag in compartment in right fender. Refer to WP 0021 for complete list of BII.
Figure 1. BII Tool Bag.
0007-1
0007
TM 5-2410-241-10
WARNING AND MESSAGE LABELS
0007
0007
Failure to follow the warning safety messages listed here may result in injury or death to personnel.
Figure 2. Warning and Message Labels.
0007-2
0007
TM 5-2410-241-10
0007
WARNING AND MESSAGE LABELS – CONTINUED
. KEY
LABEL IDENTIFICATION
DEFINITION
1
Air Filter Identification
To avoid engine damage, use only Caterpillar radial seal air filters as replacement filters. Refer to t o WP 0014 0014 for air filter removal and installation procedures.
2
CBRN Exposure
WARNING. If CBRN exposure is suspected, all air filter media will be handled by personnel wearing full CBRN protective equipment. Failure to comply could result in serious injury or death.
3
Do Not Weld on the ROPS/FOPS Structure
Structural Structural damage, an overturn, modification, alteration, or improper repair can impair this structure’s protection capability, thereby voiding this certification. Do not weld on or drill holes in the structure. This will void the certification. This machine has been certified to the standards listed on the decal. Maximum mass of machine, which includes operator and attachments without a payload, should not exceed mass listed on decal.
4
Pivot Shaft Oil
Identifies pivot shaft oil fill location.
5
Improper Connections For Jump
Explosion Hazard! Improper jumper cable connections can cause an explosion resulting in serious injury or death. Batteries may be located in separate compartments. Refer to WP 0006 for the correct slave starting procedure.
Start Cables
6
Heari earing ng Prote rotect ctio ion n Requi equire red d
WARNI RNING: NG: High-i gh-int nte ensi nsity noi noise. se. Ear pro protec tectio tion requi equirred when hen operating this vehicle or within 26 feet of this vehicle when operating.
7
High Voltage
WARNING: Shock Hazard. Could cause serious injury or death.
8
No Step
WARNING: Fall hazard, do not step. Could cause serious injury, or death.
9
Explosive Hazard
WARNING: Vapor Explosion. Could cause serious injury or death.
10
Hot Cool Coola ant Under nder Pressu essurre
Pressu essurrize ized syste ystem m! Hot cool coolan antt can can caus cause e ser serious ous burn burns, s, injury or death. To open the cooling system filler cap, stop the engine and wait until the cooling system components are cool. Loosen the cooling system pressure cap slowly in order to relieve the pressure.
0007-3
TM 5-2410-241-10
0007
WARNING AND MESSAGE LABELS – CONTINUED
Figure 3. Warning and Message Labels Labels – Continued.
0007-4
0007
TM 5-2410-241-10
WARNING AND MESSAGE LABELS – CONTINUED
KEY
1
LABEL IDENTIFICATION
Hydraulic Oil
DEFINITION
Identifies hydraulic oil fill location.
0007-5
0007
TM 5-2410-241-10
0007
WARNING AND MESSAGE LABELS – CONTINUED
Figure 4. Warning and Message Labels Labels – Continued.
0007-6
0007
TM 5-2410-241-10
0007
WARNING AND MESSAGE LABELS – CONTINUED
. KEY
LABEL IDENTIFICATION
WARNING DEFINITION
1
Air Conditioning System (Caution Label)
Field Maintenance to refer to TM 5-2410-241-23 before any maintenance is performed on air conditioning system.
2
High Pressure Hydraulics
WARNING: High pressure cylinder. Read and understand the service manual before doing service or maintenance on equipment. Could cause serious injury or death.
3
Blade Control
Depicts blade actions based on joystick position.
4
Seat Belt
A seat belt should be worn at all times during machine operation to prevent serious injury or death in the event of an accident or machine overturn. Failure to wear a seat belt during machine operation may result in serious injury or death.
5
Ripper Control (Type II)
Depicts ripper actions based on joystick position.
6
Winch Control (Type I)
Depicts winch actions based on joystick position and identifies low lock function.
7
Steering
If the engine is running, machine will turn when the steering lever is moved with the transmission in neutral or in gear. Engage the steering control lock by applying the parking brake.
8
General Safety Warning
Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the operation and maintenance manuals. Failure to follow the instructions or heed the warnings could result in injury or death.
9
Spare Spare 175A Fuse
Spare Spare 175-amp alternator a lternator fuse stored behind cover.
10
Service Information
Provides machine information relative to service.
0007-7
TM 5-2410-241-10
0007
STENCILS
0007
Figure 5. Stencils.
KEY
STENCIL IDENTIFICATION
0007
DEFINITION
1
Cab Lift/Tie
Indicates where to attach lift sling and tiedowns for cab.
2
ROPS Lift/Tie
Indicates where to attach lift sling and tiedowns for ROPS.
3
Lift Here
Indicates where to attach lift sling on machine.
4
Blade Lift/Tie
Indicates where to attach lift sling and tiedowns for blade.
5
Tie Here
Indicates where to attach tiedowns at front of machine.
6
Push Arm Lift/Tie
Indicates where to attach lift sling and tiedowns for push arms.
7
Tiedown (Type I with Winch)
Indicate ates where to attach tiedowns at rear of machine.
8
Tie Here Here (Type ype II with with Ripper pper))
Indi Indica cattes wher where e to att attach ach tied tiedow owns ns at rear rear of machi achine ne..
9
Military Load Classification
Identifies the minimum class of route, bridge, or raft that the machine is authorized to use.
0007-8
TM 5-2410-241-10
0007
STENCILS – CONTINUED
Figure 6. Stencils - Continued.
KEY
STENCIL IDENTIFICATION
0007
DEFINITION
1
Lift Here
Indicates where to attach lift sling on machine.
2
Slave 24V dc
Indicates location of slave start receptacle, system voltage, and type.
3
Diesel or JP-8 Fuel Only
Indicates location of fuel fill and types of fuels allowed for use.
4
Tie Here
Indicates where to attach lift tiedowns for machine.
5
Push Arm Lift/Tie
Indicates where to attach lift sling and tiedowns for push arms.
6
Blade Lift/Tie
Indicates where to attach lift sling and tiedowns for blade.
0007-9
TM 5-2410-241-10
DATA PLATES
0007
0007
Figure 7. Data Plates.
0007-10
0007
TM 5-2410-241-10
0007
DATA PLATES – CONTINUED
KEY
DATA ATA PLATE ATES
DEFINI INITION ION
1
Lubrication Plate
Indicates machine lubrication schedule.
2
Warranty Plate
Provides machine warranty date information.
3
Bulldo Bulldozer zer Blade Blade Serial Serial Number Number Plate Plate
Provi Provides des blade blade identi identific ficati ation on inform informati ation. on.
4
Trans ransmi miss ssio ion n Seri Serial al Numb Number er Plat Plate e
Prov Provid ides es tran transm smis issi sion on iden identi tifi fica cati tion on info inform rmat atio ion. n.
5
Ripper Serial Number Plate
Provides ripper identification information.
6
Do Not Weld on the ROPS/FOPS Structure
Structural Structural damage, an overturn, modification, alteration, or improper repair can impair this structure’s protection capability, thereby voiding this certification. Do not weld on or drill holes in the structure. This will void the certification. This machine has been certified to the standards listed on the decal. Maximum mass of machine, which includes operator and attachments without a payload, should not exceed mass listed on decal.
0007-11
TM 5-2410-241-10
0007
DATA PLATES – CONTINUED
Figure 8. Data Plates - Continued.
KEY
DATA PLATES
DEFINITION
1
Shipping Data Plate
Graphic demonstrating D7R Dozer, Type I with Winch, shipping information.
2
Shipping Data Plate
Graphic demonstrating D7R Dozer, Type II with Ripper, shipping information.
0007-12
0007
TM 5-2410-241-10
0007
DATA PLATES – CONTINUED
Figure 9. Data Plates - Continued.
KEY
1
LABEL IDENTIFICATION
Winch Data Plate
0007
DEFINITION
Provides winch identification information.
Figure 10. Unique Identification Labels.
0007-13
0007
TM 5-2410-241-10
0007
DATA PLATES – CONTINUED
Figure 11. Unique Identification Labels.
Figure 12. Unique Identification Labels. END OF WORK PACKAGE
0007-14
0007
0007
2
TM 5-2410-241-10
CHAPTER 3 TROUBLESHOOTING PROCEDURES
2
TM 5-2410-241-10
0008
OPERATOR MAINTENANCE 0
0
0
8
-
TROUBLESHOOTING INTRODUCTION
GENERAL
0008
1.
This chapter provides information information for identifying identifying and correcting malfunctions that you may find while operating operating the D7R Dozer.
2.
The Troubleshooting Symptom Inde x (WP 0009) 0009) lists common malfunctions which may occur and refers you to the proper page in WP 0010 for a troubleshooting procedure.
3. If you are are unaware unaware of the locati location on of an item item mentioned mentioned in in troublesho troubleshooting oting,, refer refer to Equipment Description and 0004). Data (WP 0002) or Description and Use of Operator’s Controls and Indicators (WP 0004). 4. Before Before performing performing troubles troubleshooti hooting, ng, read and follow follow all all safety instruct instructions ions found found in the Warning Summary at the front of this manual. 5. This chapter cannot cannot list all all malfunctions malfunctions that may occur, nor all tests tests or inspections inspections and corrective corrective actions. If a malfunction is not listed, or is not corrected by the listed corrective actions, notify Field Maintenance. 6. When When troubl troublesh eshoot ooting ing a malfun malfuncti ction: on: a. Locate Locate the sympto symptom m or or sympt symptoms oms in Troubleshooting Symptom Index (WP 0009) that best describes the malfunction. If the appropriate symptom is not listed, notify Field Maintenance. b. Turn urn to to the the page page in Troubleshooting Pr ocedures (WP 0010) 0010) where the troubleshooting procedures for the malfunction in question are described. Headings at the top of each page show how each troubleshooting Test or Inspection I nspection (in step number order), and Corrective Action. procedure is organized: Malfunction, Test c.
Perform Perform each step step in the order order listed listed until the the malfunction malfunction is correct corrected ed and the item item being inspecte inspected d is operational. DO NOT perform any maintenance task unless the troubleshooting procedure tells you to do so.
EXPLANATION OF HEADINGS
0008
The headings in WP 0010 are defined as follows: a.
MALFUNCTION. A visual or operational indication that something is wrong with the equipment.
b.
TEST OR INSPECTION. A procedure to isolate the problem in a system or component.
c.
CORRECTIVE ACTION. A procedure to correct the problem.
0008-1
TM 5-2410-241-10
0008
MACHINE WARNING SUMMARIES
WARNING Warning Level 1 Machine system needs attention.
Warning Level 2 A change in machine operation is required.
Warning Level 3 Immediate need to shut down machine.
0008
ALERT INDICATORS
The following indicators may flash: •
Charging System
•
Fuel Level
•
Air Air Fi Filter ter Res Resttrict rictiion
•
Implement Sy System
•
Engine Sy System
•
Transmission Sys System
•
Brake System
1. Acti Action on lam lamp p wil willl fla flash sh.. 2. The The foll follow owin ing g indi indica cato tors rs may flash: •
Inl Inlet Man Manifol ifold d Tem Tempe perrature
•
Power owerttrain rain Oil Fil Filter ter Bypass
•
Engine Sy System
•
Transmission Sys System
•
Brake System
•
Engine Overspeed
ACTION REQUIRED
1. Immedi Immediate ate action action not requir required. ed. 2. Check Check appl applica icable ble system system at earl earlies iestt opportunity.
1. Change Change in mach machine ine operat operation ion or perperformance of maintenance immediately required or damage to machine may result. 2. If SER SERV V CODE CODE appe appears ars in lowe lowerr digdigital display window, notify Field Maintenance.
1. Acti Action on lam lamp p wil willl fla flash sh.. 2. Acti Action on ala alarm rm will will sou sound nd.. 3. The The foll follow owin ing g indi indica cato tors rs may flash:
Failure to follow this warning may result in injury or death to personnel or damage to equipment.
•
Engine Oil Pressure
1. Shut Shut down down mach machine ine immedi immediate ately ly..
•
Charging System
•
Engine Sy System
•
Transm ansmiissio ssion n Syste ystem m
2. If SER SERV V CODE CODE appe appears ars in lowe lowerr digdigital display window, notify Field Maintenance.
•
Brake System
•
Engine Overspeed
END OF WORK PACKAGE
0008-2
Engine overspeed does not require immediate shutdown. Engine speed must be reduced immediately or damage to machine may result. Action alarm will sound until engine speed is reduced.
2
TM 5-2410-241-10
0009
OPERATOR MAINTENANCE 0
0
0
9
-
TROUBLESHOOTING SYMPTOM INDEX
Malfunction/Symptom
Troubleshooting Procedure Page
ELECTRICAL SYSTEM
0009
Bulldozer Blade Inoperative. Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1 Dome Lamp Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1 Heater/Air Conditioning Conditioning Fan Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1 Heater and Air Conditioning Conditioning Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1 Horn Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1 Monitor Display Inoperative. Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2 Monitor System Panel Lights Lights Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2 One or More Lights Inoperative.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2 Ripper Inoperative.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2 Winch Inoperative. Inope rative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2 Window Washers Washers Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-3 Windshield Wiper, Wiper, Side Wipers, or Rear Window Wipers Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-3 ENGINE SYSTEM
Coolant Temperature Temperature Too Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-4 Engine Cannot Reach Top Engine RPM.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-5 Engine Cranks But Will Not Not Start. Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-5 Engine Does Not Crank. Crank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-6 Engine Does Not Idle Properly, Properly, Misfires, or Runs Rough After Warmup Warmup Period. . . . . . . . . . . . . . . . . . . . . . . . 0010-6 Engine Starts But Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-6 Excessive Exhaust Smoke at Normal Operating Operating Temperature. Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-7 Excessive Oil Consumption. Consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-7 Intermittent Engine Shutdown. Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-7 Low Engine Oil Pressure. Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-7 HYDRAULIC SYSTEM
Travel Time for Blade Lift, L ift, Angle, or Tilt Cylinders Cylind ers is Slow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-8 Travel Time Time for Ripper is Slow. Slow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-8 Winch Operates Inconsistently or Winch Brake Does Not Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-8
0009-1/(2 blank)
8
TM 5-2410-241-10
OPERATOR OPERATOR MAINTENANCE TROUBLESHOOTING PROCEDURES Electrical System, Engine, Hydraulic System 0
0
1
0
MALFUNCTION TEST OR INSP ECTION CORRECTIVE ACTION 0.
ELECTRICAL SYSTEM 1. BULLD BULLDOZ OZER ER BLADE BLADE INOP INOPER ERAT ATIVE IVE..
Step 1.
Step tep 2.
Ensure Ensure hydra hydrauli ulic c lockou lockoutt switch switch is is in unlock unlocked ed (activ (active) e) posit position ion (WP 0004). 0004). a.
Press Press bottom bottom of hydrau hydraulic lic lockou lockoutt swi switch tch..
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Chec Check k hyd hydra raul ulic ic flui fluid d leve level. l. a.
Add fluid (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
2. DOME DOME LAM LAMP P INOP INOPER ERAT ATIV IVE. E.
Step tep 1.
Step 2.
3.
Chec Check k for for burn burned ed out out or or defe defect ctiv ive e bulb bulb.. a.
Replace bulb (WP 0013). 0013).
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Check Check for blown blown fuse fuse (fus (fuse e 16) 16) at fuse fuse pane panel. l. a.
Replace fuse (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
HEATER/ HEATER/AIR AIR COND CONDITIO ITIONING NING FAN INOPERA INOPERATIVE TIVE..
Check for blown fuse (fuse 14) or open circuit breaker at fuse panel. a.
Repl Replac ace e fuse fuse or or rese resett circ circui uitt brea breake ker r (WP (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
4. HEATER HEATER AND AND AIR AIR COND CONDITIO ITIONING NING INOPERAT INOPERATIVE. IVE.
Check for blown fuse (fuse 14) or open circuit breaker at fuse panel. a.
Repl Replac ace e fuse fuse or or rese resett circ circui uitt brea breake ker r (WP (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
5. HORN HORN INOP INOPER ERAT ATIV IVE. E.
Check for blown fuse (fuse 13) at fuse panel. a.
Replace fuse (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
0010-1
0010
-
TM 5-2410-241-10
MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 0.
ELECTRICAL SYSTEM – CONTINUED 6. MONIT MONITOR OR DISP DISPLA LAY Y INOP INOPERA ERATI TIVE. VE.
Check for blown fuse (fuse 3) at fuse panel.
7.
a.
Replace fuse (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
MONITOR MONITOR SYSTEM SYSTEM PANE PANEL L LIGHT LIGHTS S INOPER INOPERATIV ATIVE. E.
Check for blown fuse (fuse 3) at fuse panel. a.
Replace fuse (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
8. ONE ONE OR MORE MORE LIGH LIGHTS TS INOP INOPER ERATI ATIVE. VE.
Step 1.
Step 2.
Check Check for burned burned out or defect defective ive bulb(s bulb(s). ). a.
Replace bu bulb(s) (WP 0016). 0016).
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Check Check for for blown blown fuse(s fuse(s)) (fuse (fuses s 8, 9, 9, or 16) 16) at fuse fuse panel panel.. a.
Replace fu fuse(s) (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
9. RIPP RIPPER ER INOP INOPER ERAT ATIV IVE. E.
Step 1.
Step tep 2.
Ensure Ensure hydraul hydraulic ic lockout lockout switch switch is is in in unlocke unlocked d (activ (active) e) position position (WP 0004). 0004). a.
Press Press bottom bottom of hydrau hydraulic lic lockou lockoutt swi switch tch..
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Chec Check k hydr hydrau auli lic c flui fluid d leve level. l. a.
Add fluid (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
10. WINCH WINCH INOPERAT INOPERATIVE. IVE.
Step 1.
Step tep 2.
Ensure Ensure hydraul hydraulic ic lockout lockout switch switch is is in in unlocke unlocked d (activ (active) e) position position (WP 0004). 0004). a.
Press Press bottom bottom of hydrau hydraulic lic lockou lockoutt swi switch tch..
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Chec Check k hydr hydrau auli lic c flui fluid d leve level. l. a.
Add fluid (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
0010-2
0010
TM 5-2410-241-10
MALFUNCTION TEST OR INSP ECTION CORRECTIVE ACTION 0.
ELECTRICAL SYSTEM – CONTINUED 11. 11. WINDOW WASHERS WASHERS INOPERATIV INOPERATIVE. E.
Step 1.
Step 2.
Ensure Ensure window window washer washer fluid fluid tank tank is not not empt empty y. a.
Add Add Clea Cleani ning ng com compo poun und, d, win winds dshi hiel eld d (WP 0012). 0012).
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Check Check for blown blown fuse fuse (fus (fuse e 1) 1) at at fuse fuse panel panel.. a.
Replace fuse (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
12. WINDSHIELD WINDSHIELD WIPER, WIPER, SIDE WIPERS, OR REAR WINDOW WIPERS INOPERATIVE. INOPERATIVE.
Check for blown fuse (fuse 1) at fuse panel. a.
Replace fuse (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
0010-3
0010
TM 5-2410-241-10
MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 0.
ENGINE SYSTEM
•
Do not perform perform fuel fuel system system checks, checks, inspec inspections tions or maintena maintenance nce while while smoking smoking or near near fire, flames, or sparks. Fuel may ignite, causing injury or death to personnel or damage to equipment.
•
Operating Operating person personnel nel must must wear wear fuel-resi fuel-resistan stantt gloves gloves when when handling handling fuels. fuels. If If exposed exposed to fuel, promptly wash exposed skin and change fuel-soaked clothing.
Do not crank engine for longer than 30 seconds. Allow starter motor to cool for two minutes before cranking again or damage to equipment may result. 1.
COOLA COOLANT NT TEMPE EMPERAT RATUR URE E TOO HIGH. HIGH.
•
DO NOT NOT service service the coolin cooling g system system unless unless engine engine has been allow allowed ed to cool cool down. down. This This is a pressurized system and escaping steam or hot coolant will cause serious burns.
•
DO NOT NOT remove remove cooling cooling system system pressure pressure cap when when engine engine is hot. Allow Allow engine engine to cool cool down. Remove pressure cap slowly to relieve system pressure.
•
Wear protective protective eye, hand, and skin protection protection when handling handling coolant. coolant.
•
Failure Failure to to follow follow these warnings warnings may result result in injury injury or death death to personne personnel. l. Check coolant level on coolant tank (WP 0012). 0012). a.
Fill Fill coo coola lant nt tan tank k to spe speci cifi fica cati tion ons s (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
0010-4
0010
TM 5-2410-241-10
MALFUNCTION TEST OR INSP ECTION CORRECTIVE ACTION 0.
ENGINE SYSTEM – CONTINUED 2. ENGINE ENGINE CANNOT CANNOT REACH REACH TOP ENGIN ENGINE E RPM. RPM.
Step tep 1.
Step tep 2. 2.
Step tep 3. 3.
Chec Check k for for diag diagno nost stic ic ser servi vice ce cod codes es.. a.
If diagno diagnostic stic service service codes codes are present, present, notify notify Field Field Maintenan Maintenance. ce.
b.
If no diagno diagnosti stic c servic service e codes codes are are prese present, nt, go to step step 2. 2.
Check heck fuel uel sup suppl ply y. a.
Add fuel uel as as ne necess cessar ary y (WP 0012). 0012).
b.
Verify fuel is not not solidifi solidified ed (ambient (ambient temperatur temperatures es below below 32°F 32°F [0°C]). [0°C]).
c.
If prob proble lem m per persi sist sts, s, go to step step 3.
Check heck air air fil filte terrs. a.
Clea Clean n or repl replac ace e air air fil filte ters rs (WP 0014). 0014).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
3. ENGINE ENGINE CRANKS CRANKS BUT WILL NOT START. START.
Step tep 1.
Step tep 2. 2.
Step tep 3. 3.
Step tep 4. 4.
Chec Check k for for diag diagno nost stic ic ser servi vice ce cod codes es.. a.
If diagno diagnostic stic service service codes codes are present, present, notify notify Field Field Maintenan Maintenance. ce.
b.
If ther there e are are no diagno diagnosti stic c codes codes,, go to step step 2.
Verif erify y fue fuell lev level el.. a.
Add Add fue fuell as as nec neces essa sarry (WP 0012). 0012).
b.
If prob proble lem m per persi sist sts, s, go to step step 3. 3.
Check heck air air fifilter lters s. a.
Clea Clean n or repl replac ace e air air fil filte ters rs (WP 0014). 0014).
b.
If prob proble lem m per persi sist sts, s, go to step step 4. 4.
Chec Check k cir circu cuit it brea breake kers rs.. a.
Rese Resett circ circui uitt brea breake kers rs (WP 0018). 0018).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
0010-5
0010
TM 5-2410-241-10
MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 0.
ENGINE SYSTEM – CONTINUED 4. ENGI ENGINE NE DOES DOES NOT NOT CRA CRANK NK..
Step Step 1.
Step 2. 2.
Step 3. 3.
5.
Verify parking parking brake brake is engaged engaged and and transmis transmission sion contro controll switch switch is in in NEUTRAL NEUTRAL posit position. ion. a.
Engage Engage parkin parking g brake brake and twist twist left left joystick joystick to NEUTR NEUTRAL AL position position (WP 0004). 0004).
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Verify erify batte battery ry disco disconne nnect ct switc switch h is turne turned d to ON posi positio tion. n. a.
Turn Turn batter battery y disco disconne nnect ct swit switch ch to to ON positi position on (WP 0004). 0004).
b.
If prob proble lem m per persi sist sts, s, go to step step 3. 3.
Check Check key key switc switch h fuse( fuse(s) s) (fus (fuses es 14 and 19) 19) at fuse fuse panel panel.. a.
Repl Replac ace e fus fuse( e(s) s) if blow blown n (WP 0018). 0018).
b.
If problem problem persists, persists, or if fuse conti continues nues to to blow, blow, notify notify Field Field Mainte Maintenance. nance.
ENGINE DOES DOES NOT IDLE PROPERLY PROPERLY,, MISFIRES, MISFIRES, OR RUNS RUNS ROUGH AFTER WARMUP WARMUP PERIOD. PERIOD.
Step tep 1.
Step 2.
Step tep 3. 3.
Chec Check k for for diag diagno nost stic ic ser servi vice ce cod codes es.. a.
If diagnostic diagnostic service service codes codes are present, present, notify notify Field Field Maintenanc Maintenance. e.
b.
If ther there e are are no diag diagnos nostic tic servic service e codes codes,, go to step step 2.
Check heck air air filt filter ers. s. a.
Clea Clean n or or rep repla lace ce air air fil filte ters rs (WP 0014). 0014).
b.
If prob proble lem m per persi sist sts, s, go to step step 3. 3.
Chec Check k for for wate waterr in in fue fuel. l. a.
Drain Drain primar primary y fuel fuel filter filter/w /wate aterr sep separa arator tor (WP (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
6. ENGIN ENGINE E STA START RTS S BUT BUT DIES. DIES.
Step tep 1.
Step tep 2. 2.
Step 3.
Chec Check k for for diag diagno nost stic ic ser servi vice ce cod codes es.. a.
If diagnostic diagnostic service service codes codes are present, present, notify notify Field Field Maintenanc Maintenance. e.
b.
If ther there e are are no diag diagnos nostic tic servic service e codes codes,, go to step step 2.
Chec Check k for for wate waterr in in fue fuel. l. a.
Drain Drain primar primary y fuel fuel filter filter/w /wate aterr sep separa arator tor (WP (WP 0012). 0012).
b.
If prob proble lem m per persi sist sts, s, go to step step 3. 3.
Prim rime fue fuell sys syste tem m. a.
Prime fu fuel sy system (WP 0017). 0017).
b.
Atte Attemp mptt to to st start art eng engin ine. e.
c.
If proble problem m persi persists sts,, notif notify y Field Field Mainte Maintenan nance. ce.
0010-6
0010
TM 5-2410-241-10
MALFUNCTION TEST OR INSP ECTION CORRECTIVE ACTION 0.
ENGINE SYSTEM – CONTINUED 7.
EXCESSIVE EXCESSIVE EXHAUST EXHAUST SMOKE AT NORMAL OPERATING OPERATING TEMPERAT TEMPERATURE. URE.
a.
Check heck air air filt filter ers. s.
b.
Clea Clean n or repl replac ace e air air fil filte ters rs (WP 0014). 0014).
c.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
8. EXCES EXCESSIV SIVE E OIL OIL CONSU CONSUMPT MPTION ION..
Step tep 1. 1.
Step tep 2. 2.
Step 3.
Chec Check k for for misr misrea eadi ding ng of oil oil lev level el.. a.
Accu Accura rate tely ly meas measur ure e oil oil leve level. l.
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Check heck air air fil filte terrs. a.
Clea Clean n or repl replac ace e air air fil filte ters rs (WP 0014). 0014).
b.
If prob proble lem m per persi sist sts, s, go to step step 3. 3.
Check Check for for loos loose e or leakin leaking g oil oil lines lines and oil leaks. leaks. a.
Tight ighten en loo loose se con conne nect ctio ions ns..
b.
If proble problem m persist persists s or leaks are found, found, notify notify Field Field Mainten Maintenance. ance.
9. INTER INTERMIT MITTE TENT NT ENGIN ENGINE E SHUTDOW SHUTDOWN. N.
Step tep 1.
Step tep 2. 2.
Chec Check k for for diag diagno nost stic ic ser servi vice ce cod codes es.. a.
If diagno diagnostic stic service service codes codes are present, present, notify notify Field Field Maintenan Maintenance. ce.
b.
If ther there e are are no diag diagnos nostic tic servic service e codes codes,, go to to step step 2. 2.
Check heck air air fil filte terrs. a.
Clea Clean n or repl replac ace e air air fil filte ters rs (WP 0014). 0014).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
10. LOW ENGINE ENGINE OIL PRESSURE. PRESSURE.
Check engine oil level. a.
Fill Fill oil oil to to spe speci cifi fica cati tion on (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
0010-7
0010
TM 5-2410-241-10
MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION 0.
HYDRAULIC SYSTEM
Wear safety goggles when performing any hydraulic maintenance procedures. Failure to follow this warning may result in injury or death to personnel. 1.
TRAVEL RAVEL TIME TIME FOR BLADE BLADE LIFT, LIFT, ANGLE ANGLE,, OR TILT TILT CYLIND CYLINDERS ERS IS IS SLOW. SLOW.
Step 1.
Step tep 2.
2.
a.
Clean debris.
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Chec Check k hydr hydrau auli lic c flui fluid d leve level. l. a.
Add Add hyd hydra raul ulic ic flui fluid d as as nec neces essa sary ry (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
TRAVE RAVEL L TIME TIME FOR FOR RIPP RIPPER ER IS IS SLOW SLOW..
Step tep 1.
Step tep 2.
3.
Check Check blade blade hydr hydraul aulic ic cylin cylinder ders s for buildu buildup p of debr debris. is.
Chec Check k ripp ripper er are area a for for buil buildu dup p of deb debri ris. s. a.
Clean debris.
b.
If prob proble lem m per persi sist sts, s, go to step step 2. 2.
Chec Check k hydr hydrau auli lic c flui fluid d leve level. l. a.
Add Add hyd hydra raul ulic ic flui fluid d as as nec neces essa sary ry (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
WINCH OPERATES OPERATES INCONSISTE INCONSISTENTLY NTLY OR WINCH WINCH BRAKE BRAKE DOES DOES NOT NOT RELEASE. RELEASE.
Check hydraulic fluid level. a.
Fill Fill win winch ch to to spec specif ific icat atio ion n (WP 0012). 0012).
b.
If prob problem lem persis persists ts,, notif notify y Field Field Mainte Maintenan nance. ce.
END OF WORK PACKAGE
0010-8
0010
2
TM 5-2410-241-10
CHAPTER 4 PMCS MAINTENANCE INSTRUCTIONS
4
TM 5-2410-241-10
0011
OPERATOR MAINTENANCE 0
0
1
1
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL
1.
-
00011
To ensure that the D7R Dozer Dozer is ready for operation at all times, it must be inspected inspected on a regular basis so that defects may be found and a nd corrected before they result in injury, injury, damage, or equipment failure.
2. The The PMC PMCS S tab table le in WP 0012 contains systematic instructions on inspections, lubrications, services, tests, and corrections to be performed by the operator to keep the equipment in good operating condition and ready for its primary mission. EXPLANATION OF TABLE ENTRIES
00011
1.
Item No. Column. Numbers in this column are for reference. When completing DA Form 2404 or DA Form 5988-E (Equipment Inspection and Maintenance Worksheet) , include the item number for the check/service indicating a fault. Item numbers also appear in the order that you must perform checks and services for the interval listed.
2.
Interval Column. This column tells you when you must perform the procedure in the Procedure column:
a.
Before procedures must be done immediately before you operate the dozer.
b.
During procedures must be done while you are operating the dozer.
c. After procedures must be done immediately after you have operated the dozer.
3.
d.
Weekly or Every 50 Engine Hours procedures must be done once every week or after every 50 hours of machine operation.
e.
Monthly or Every 250 Engine Hours procedures must be done once every month or after every 250 hours of machine operation.
f.
Every 500 Engine Hours or 3 Months procedures must be done every 500 hours of machine operation or every three months.
g.
Every 1,000 Engine Hours or 6 Months procedures must be done every 1,000 hours of machine operation or every six months.
h.
Every 2,000 Engine Hours or 1 Year procedures must be done every 2,000 hours of machine operation or every two years.
Item to Check/Service Column. This column lists the item to be checked or serviced.
The WARNINGs and CAUTIONs appearing in your PMCS table should always be observed. WARNINGs and CAUTIONs appear before applicable procedures. You must observe these WARNINGs to prevent injury or death to yourself and others, and CAUTIONs to prevent your equipment from being damaged. 4.
Procedure Column. This column gives the procedure you must perform to check or service the item listed in the Item to Check/Service column to know if the equipment is ready or available for its intended mission. You must perform the procedure at the time stated in the Interval column.
5.
Not Fully Mission Capable If: Column. Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If you perform check/service procedures that show faults listed in this column, the equipment is not mission-capable. Follow standard operating procedures for maintaining the equipment or reporting equipment failure.
0011-1
TM 5-2410-241-10
0011
GENERAL PMCS PROCEDURES
00011
1. Intervals Intervals (on-condi (on-condition tion or hardtime hardtime)) and the related related manhour times times are based on normal normal operation. operation. The manhour time specified is the time you need to do all the services prescribed for a particular interval. Change the hardtime interval if your lubricants are contaminated contaminated or if you are o perating the equipment under adverse operating conditions, including longer-than-usual operating hours. The hardtime interval may be extended during periods of low activity. If extended, adequate preservation precautions must be taken.
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low-toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to follow this warning may cause injury or death to personnel. 2. The lowest level of maintenance authorized authorized to lubricate lubricate a point is indicated by one of the following symbols symbols as appropriate: Operator/Crew (C). 3. The time specified specified is the time required required to perform all services at the particular particular interval (on-condition or hardtime).
When equipment is scheduled for PMCS other than daily services, you must also perform all earlier PMCS procedures. For example, if you are performing the 1,000-hour interval, you would also perform all steps included in the daily, 50-hour, 250-hour, and 500-hour maintenance intervals.
Table 1. Maintenance Intervals, Symbols and Manhours. Symbol
Interval Daily 50 Hours or Weekly 250 Hours or Monthly 500 Hours or Quarterly 1,000 Hours or Semiannually 2,000 Hours or Annually
D
0
W
0
M
0
Q
0
S
0
A
0
0011-2
0011
Manhour 0
0
0
0
0
0
1.1 1.5 0.5 3.0 2.0 0.5
0
0
0
0
0
0
TM 5-2410-241-10
0011
GENERAL PMCS PROCEDURES – CONTINUED
4. Always Always perform perform PMCS PMCS in the same same order so it gets gets to be a habit. Once Once you have had some some practice, practice, you will will spot anything wrong in a hurry. hurry. If the equipment does not perform as required, refer to the appropriate troubleshooting procedure in Chapter 3. 5. If anything anything looks looks wrong and you you cannot fix fix it, write write it on your DA Form Form 2404 or DA Form Form 5988-E. 5988-E. If you find find something seriously wrong, IMMEDIATELY notify Field Maintenance. 6.
Before performing performing PMCS, PMCS, read all the checks required for the applicable applicable interval and prepare all that is needed to make all the checks. You You will always need a rag (WP 0022, 0022, Item 19) or two.
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low-toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to follow this warning may result in injury or death to personnel.
Be especially careful when cleaning electrical system components, including lighting. Damage or impaired operation could result if this caution is not observed. a.
Keep Equipment Clean. Dirt, grease, oil, and debris may cover up a serious problem. Clean as you work and as needed. Use cleaning compound, solvent, type III (WP 0022, 0022, Item 3) on all metal surfaces. Use detergent, general purpose, liquid (WP 0022, 0022, Item 5) and water when you clean rubber, plastic, and painted surfaces. Spot paint as required to prevent corrosion.
b.
Hazardous Waste Disposal. Ensure all spills are cleaned up and disposed of IAW local policy and ordinances.
c.
Rust and Corrosion. Check metal parts for rust and corrosion. If any bare metal or corrosion exists, clean and apply light coating of oil, lubricating preservative, corrosion inhibitor (WP inhibitor (WP 0022, 0022, Item 17), and notify Field Maintenance.
d.
Bolts, Nuts, and Screws. Ensure that they are not loose, missing, bent, or broken. Report loose, missing, or damaged bolts, nuts, and screws to Field Maintenance.
e.
Welds. Look for loose or chipped paint, rust, or gaps where parts are welded together. Report bad welds to Field Maintenance.
f.
Electrical Wires and Connectors. Look for cracked or broken insulation, bare wires, and loose or broken connectors. Report loose connections and faulty wiring to Field Maintenance.
g.
Hoses, Lines, and Fittings. Look for wear and damage. Check for loose clamps and fittings. Report any worn, damaged, or loose hoses, lines, and fittings to Field Maintenance.
h.
Fluid Leakage. It is necessary for you to know how fluid leakage affects the status of your machine. The following are definitions of the types, or classes, of leaks you need to know to determine the status of your machine. Learn and be familiar with them, and remember, when in doubt, notify Field Maintenance.
0011-3
TM 5-2410-241-10
0011
GENERAL PMCS PROCEDURES – CONTINUED
EXCEPT FOR ANY TYPE OF FUEL OR COOLANT LEAK, operation is allowable with Class I and Class II leakage. WHEN IN DOUBT, NOTIFY FIELD MAINTENANCE. When operating with Class I or Class II leaks, check fluid levels more frequently. Any type of fuel or coolant leak, or any Class III leaks, must be reported immediately to Field Maintenance. Failure to do this will result in damage to machine and/or components.
•
Notify Notify Field Field Main Mainten tenanc ance e of any leaks leaks you you cann cannot ot fix. fix.
•
Use a drain drain pan to collec collectt draining draining or leaking leaking fluid. fluid. Dispos Dispose e of all fluids fluids IAW IAW Unit SOP SOP..
•
Contain Contain and clean clean up any any spilled spilled or leaked leaked fluids fluids IAW IAW Unit Unit SOP SOP.. Leakage Definitions for PMCS
Class I
Leakage indicated by wetness or discoloration, but not great enough to form drops.
Class II II
Leakage great enough to form drops, but not enough to cause drops to drip from the item being checked/inspected.
Class III
Leakage great enough to form drops that fall from the item being checked/inspected.
LUBRICATION PROCEDURES
00011
•
Refer to Lubricat Lubrication ion Order Order 5-2410 5-2410-241-241-13 13 for tables, tables, locali localized zed views, views, and and procedur procedural al notes.
•
While While reading reading this this manual, manual, keep keep in mind mind that right and left left designat designations ions are are as if you you were were sitting in the operator’s seat.
1. Recommended intervals intervals are based on normal conditions of operation, operation, temperature, temperature, and humidity. humidity. When operating under extreme conditions, lubricants should always be changed more frequently. When in doubt, notify Field Maintenance. 2. Keep all lubricants in in a closed container and store in a clean, dry place away from from extreme heat or cold. Keep container covers clean and DO NOT allow dust, dirt, or other foreign material to mix with lubricants. Keep all lubrication equipment clean and ready for use. All stored lubricants must be properly labeled and IAW hazmat requirements. 3. Maintain a good record record of all lubrication lubrication performed performed and report report any problems noted noted during lubrication. Refer to PAM 750-8 for maintenance forms and procedures to record and report any findings. 4. Keep all external parts parts of equipment not not requiring requiring lubrication free of lubricants. Before lubrication, lubrication, wipe wipe lubrication fittings with a clean rag (WP ( WP 0022, Item 19). After lubrication, wipe off excess oil or grease to prevent accumulation of foreign matter. 5. Refer to FM 9-207 9-207 for for lubricati lubrication on instruct instructions ions in cold weathe weatherr. 6. Refer to AR 70-12 for use use of standardi standardized zed lubrica lubricants. nts. END OF WORK PACKAGE
0011-4
48
TM 5-2410-241-10
0012
OPERATOR MAINTENANCE 0
0
1
2
-
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
INITIAL SETUP Tools and Special Tools Basic Issue Items (WP 0022) Materials/Parts Antifreeze (coolant) (WP 0022, 0022, Item 1) Cleaning compound, solvent, type III (WP 0022, 0022, Item 3) Cleaning compound, windshield (WP 0022, 0022, Item 4)
0
0
0
0
0
0
Detergent, general purpose, liquid (WP 0022, 0022, Item 5) Diesel fuel: DL-1 grade, winter (WP 0022, 0022, Item 6) Diesel fuel: DF-2 grade, regular (WP 0022, 0022, Item 7) Fuel, turbine: aviation (WP 0022, 0022, Item 8) Grease: automotive and artillery (GAA) (WP 0022, Item 9) Oil, lubricating preservative, corrosion inhibitor (WP 0022, Item 17) Oil, lubricating, OE/HDO 10 (WP 0022, Item 12) Oil, lubricating, OEA-30 Arctic (WP 0022, Item 11) 0
0
0
0
0
0
0
0
0012-1
Materials/Parts - Continued
Oil, lubricating, OE/HDO 30 (WP 0022, Item 13) Oil, lubricating, CHDO-40 (WP 0022, Item 14) Oil, lubricating, CHDO-5W/40 (WP 0022, Item 15) Oil, lubricating, OE/HDO-15/40 (WP 0022, Item 16) Rag, wiping (WP 0022, 0022, Item 18) References LO 5-2410-241-13 TB 43-0142 WP 0005 WP 0013 WP 0014
WP 0015 WP 0020 WP 0021 Equipment Conditions Machine parked on level ground (WP 0004) Implements lowered to ground (WP 0004)
Parking brake engaged (WP 0004)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS).
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
• Review Review all WARNING WARNINGs, s, CAUTIO CAUTIONs, Ns, and and NOTEs NOTEs before before performing PMCS and operating the machine. • Perf Perfor orm m all all PMCS PMCS if: if: 1. You are the assigned assigned operator operator but but have not operated operated the machine since the last weekly checks. 2. You are operating operating the the machine machine for the first first time. • Unless Unless otherwise otherwise indica indicated, ted, perform perform PMCS with machin machine e parked on level ground, parking brake applied, blade lowered to the ground, tracks blocked, and engine shut down. • If leakage leakage is detected detected during during performa performance nce of PMCS, PMCS, furthe further r investigation is required to determine location and cause of leak. • Walk Walk around around machine machine and and look look for any any obvious obvious leaks leaks or damage. FRONT AND LEFT SIDE 1
Before
Lights
Check front flood lights for missing Missing, damaged, or inopor damaged components. erative components if required for mission.
2
Before
Dozer Blade, Cutting Edges, End Bits, Blade Mounting
a. Check Check dozer dozer blade, blade, cutti cutting ng edges, and end bits for damage or excessive wear. b. Check Check blade blade mountin mounting g for debris, debris, damage, or missing components.
3
Before
Left Lift Cylinder
a. Check left lift cylinder cylinder for for debris, debris, Class III leaks, damaged, leakage, or damage. missing, inoperative, or b. Check left lift lift cylinder cylinder mounting mounting excessively worn compofor damage or missing components. nents that would impair operc. Check Check left left lift lift cylinder cylinder,, lines, lines, and ation are evident. fittings for leakage or damage.
0012-2
Damaged, missing, inoperative, or excessively worn components that would impair operation are evident.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO. 4
MANINTERVAL HOURS
Before
ITEM TO CHECK/ SERVICE
Overall View
PROCEDURE
a. Check left side of machine for evidence of leakage or damage. b. Check Check for for eviden evidence ce of flui fluid d leakage or damage at front belly guard.
NOT FULLY MISSION CAPABLE IF:
Any fuel or coolant leak, or any Class III leak or damage that would impair operation is evident. One or more belly guard bolts missing.
Figure 1. Dozer Blade and Lift Cylinder. 0012
5
Before
Belly Guard Bolts
Check belly guard bolts to ensure none are loose.
0012-3
One or more belly guard bolts missing.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued. LOCATION ITEM NO . 6
MANINTERVAL HOURS
Before
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Coolant Level
• DO NOT NOT service service coolin cooling g system system unless unless engine engine has been been allowed to cool down. This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns. • DO NOT NOT remove remove cooling cooling system system radiator radiator cap cap when when engine engine is hot. Allow engine to cool down. Loosen cap to first stop and let out any pressure from cooling system, then remove cap. Failure to follow this warning may cause serious burns. • Wear effectiv effective e eye, hand, and skin skin protect protection ion when when handling coolants. Failure to do so may cause injury to personnel.
• Do not add add water water to pre-mix pre-mixed ed antifreez antifreeze. e. If water water is is added to pre-mixed antifreeze, it will be diluted and will not provide proper engine protection. Engine and/or cooling system damage may occur. • Be sure sure to identif identify y the type type of antif antifreeze reeze being being added, added, or or engine and/or cooling system damage may occur.
• Some antif antifreeze reeze is is pre-mixed pre-mixed and require requires s no water water.. • Traditi Traditional onal antifre antifreeze eze requires requires mixing mixing with with an equal equal amount amount of water. Mix antifreeze and water before adding to machine cooling system to ensure proper 1:1 ratio is used. • It is allowa allowable ble to mix mix tradition traditional al and pre-mi pre-mixed xed antifree antifreeze ze in the same cooling system.
0012-4
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
Before 6 (Cont.)
ITEM TO CHECK/ SERVICE
Coolant Level
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
a. Open left front access door. Coolant level is low or cap is b. Check coolant coolant level level on coolan coolantt damaged, or any coolant leak is evident. tank sight glass. If coolant level completely fills the sight glass, coolant level is okay. If coolant level can be seen in sight glass, coolant level is low. c. Open Open radiat radiator or press pressure ure cap cap access door and clean area around cap. d. Remove Remove cap cap and and add coolan coolantt (WP 0022, Item 1) to maintain level between bottom of filler tube and top of sight glass. e. Clean and inspect inspect,, then then instal installl pressure cap. f. Clos Close e cap cap acce access ss doo doorr.
Figure 2. Coolant Level Sight Gauge and Radiator Pressure Cap and Access Door. 0012
0012-5
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
• Engine Engine oil level level gauge gauge has oil oil level level markings markings on on both sides. sides. One side is for checking when engine is stopped; the other side is for checking when engine is running at low idle with oil warm. • Be sure sure to check check correct correct side of of gauge. gauge. OverOver- or underunderfilled engine crankcase may cause engine damage. 7
Before
0.2
Engine Oil Level
a. Clean Clean area area around around engin engine e oil Oil level is low or Class III level gauge (dipstick) and fill cap. leak is evident. b. Remove Remove oil oil level gauge, gauge, clean, clean, and reinstall. Remove oil level gauge and check level of oil. Maintain oil level between the marks on oil level gauge. c. Add oi oil (WP 0022, Items 11, 15, or 16) as required through filler opening. Refer to LO 5-2410-24113 for proper oil based on outside temperature. d. Clean Clean oil fille fillerr cap, then then reinst reinstall. all.
Figure 3. Engine Oil Level Check. 0012
0012-6
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO. 8
MANINTERVAL HOURS
Before
ITEM TO CHECK/ SERVICE
PROCEDURE
Ether Cylinder a. Inspect ether cylinder and retaining clamp. b. Remove Remove ethe etherr cylind cylinder er and and shake to check if cylinder is empty (WP 0015). 0015). Install new cylinder if required. c. If no ether ether cyli cylinde nderr is presen present, t, ensure cap is installed on ether valve.
NOT FULLY MISSION CAPABLE IF:
Missing or damaged components if required for mission.
Figure 4. Ether Cylinder. 0012
0012-7
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 9
MANINTERVAL HOURS
Before
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Arctic Heater a. Check arctic heater (Figure 5, Any fuel leak or coolant leak (if equipped) Item 1) coolant coolant lines and connecconnec- is evident. tions (Figure 5, Item 2), fuel lines and connections (Figure 5, Item 3), air intake tube (Figure 5, Item 4), and exhaust tube and mounting (Figure 5, Item 5). b. Close left front access door.
Figure 5. Arctic Heater. 0012
10
Before
Engine Air Precleaner
a. Inspect Inspect engine engine air air precle precleaner aner assembly for dirt, debris, and damage. b. If precle precleaner aner requires requires cleani cleaning, ng, notify Field Maintenance.
0012-8
Precleaner extremely dirty, damaged, or missing.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
10 Before (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Engine Air Precleaner
Figure 6. Engine Air Precleaner.
0012-9
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
11
Before
Washer Fluid Tank
a. Open Open acces access s cover cover.. b. Check Check washer washer fluid fluid tank level. level. c. Inspec Inspectt tank tank for for damage damage.. d. Remove Remove washer washer fluid fluid filler filler cap. e. Add wind windshi shield eld clea cleanin ning g compound (WP 0022, 0022, Item 4). f. Inst Instal alll fil fille lerr cap cap.. g. Close Close access access cover cover..
Tank is empty or damaged if necessary for mission.
12
Before
Fuel Tank Filler Check fuel tank filler cap for damCap age and ensure it is properly installed and latched.
Fuel tank filler cap is missing or damaged.
Figure 7. Washer Fluid Tank Tank and Fuel Filler Cap. 0012
0012-10
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
REAR 13
Before
Overall View
a. Check rear of machine for Class III leaks or damaged evidence of leakage or damage. components if necessary for mission. b. Check Check ground ground below below mach machine ine and inspect belly guards for evidence of fluid leaks. c. Check Check underc undercarri arriage age for obvious obvious signs of damage.
14
Before
Lights
Check rear worklights for missing or Missing, damaged, or inopdamaged components. erative components if required for mission.
Figure 8. Machine Rear View.
0012-11
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Class III leaks, damaged or inoperative components that would impair operation, or missing/worn ripper tips if required for mission.
15
Before
Ripper
a. Check ripper hydraulic cylinders for leaks. b. Check Check frame frame and and tips tips for for debris, debris, excessive wear, damage, or missing components.
16
Before
Winch
Check winch assembly for damage, Class III leaks, damaged or fluid leaks, wear, or visible cable inoperative components if damage. Refer to TB 43-0142. required for mission.
17
Before
Tow Pin (Type I Check tow pin (Figure 9, Item 1), Damaged or missing compodozers only) two cotter pins (Figure 9, Item 2), nents if required for mission. and winch frame (Figure 9, Item 3) at tow pin brackets for damage or missing components.
Figure 9. Tow Tow Pin. 0012
0012-12
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
RIGHT SIDE 18
Before
19
Before
Overall View
0.2
Check right side of machine for evi- Class III leak or damage that dence of leakage or damage. would impair operation is evident.
Hydraulic Tank Sight Gauge
• At operati operating ng temperat temperature, ure, hydraulic hydraulic tank tank is hot and and under pressure. Do not remove hydraulic tank filler cap when engine is running. Remove the filler cap only after it is cool enough to touch with bare hands. • Remove Remove filler filler cap slowl slowly y to relieve relieve pressu pressure. re. • Failure Failure to follow follow these these warnings warnings may result result in injury injury or death to personnel. a. Check hydraulic hydraulic fluid level on Hydraulic fluid level is low. sight gauge. b. Clean Clean area area around around hydra hydrauli ulic c tank filler cap and slowly remove hydraulic tank filler cap. c. Add Add hydr hydrau auli lic c oil oil (WP 0022, 0022, Item 11, 12, 13 or 16) to maintain level between full mark and add mark on sight gauge. Refer to LO 5-2410241-13 for proper oil based on outside temperature. d. Install Install hydraul hydraulic ic tank tank filler filler cap.
0012-13
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
19 Before (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Hydraulic Tank Sight Gauge
Figure 10. Hydraulic Tank Tank Sight Gauge and Filler Cap. 0012
0012-14
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO. 20
MANINTERVAL HOURS
Before
0.2
ITEM TO CHECK/ SERVICE
Transmission System Oil Level
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
• Transmi Transmission ssion oil oil level level gauge gauge has oil oil level level markings markings on both sides. One side is for checking when fluid is cold with engine stopped, the other side is for checking when fluid is hot with engine at idle. • Checking Checking fluid fluid when when hot hot is prefer preferred red and and more more accurate. accurate. Checking fluid when cold should be used for reference only. • Be sure sure you check correct correct side side of gauge. Over- or underunderfilled transmission may cause transmission to overheat or not perform properly, or damage system components. a. Open right side upper access access Transmission oil level is low, cover. or Class III leak is evident. b. Clean area around around transmi transmission ssion oil level gauge and filler cap. c. Remove Remove oil oil level level gauge, gauge, wipe wipe itit clean then reinstall. d. Remove Remove gaug gauge e and chec check k fluid fluid level. Maintain oil within OPR ZONE (operating zone) markings. e. Remove Remove oil oil filler filler tube tube cap. cap. f. Add oil (WP 0022, Items 11, 12, 13, or 16) through filler tube. Refer to LO 5-2410-241-13 for proper oil based on outside temperature. g. Install Install oil filler filler tube tube cap. cap. h. Close Close acce access ss cover cover..
0012-15
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
20 Before (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Transmission System Oil Level
Figure 11. 11. Transmission Oil Level Gauge, Filler Tube, Tube, and Cap. 0012
21
Before
Right Lift Cylinder
a. Check Check right right lift lift cylinder cylinder for Class III leaks, or damaged, debris, leakage, or damage. inoperative, missing or b. Check Check right right lift lift cylinder cylinder mounti mounting ng excessively worn compofor damage or missing components. nents that would impair operc. Check Check right right lift lift cylind cylinder er lines lines and and ation are evident. fittings for leakage or damage.
0012-16
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
CAB INTERIOR
Turn battery disconnect switch to ON position prior to entering cab (WP 0004). 0004). 22
Before
Fire Extinguisher
a. Visually Visually check for missing missing or or Fire extinguisher is missing damaged fire extinguisher. Ensure it or damaged. is securely stowed in mounting bracket. b. Check Check gauge gauge for for readi reading ng in green area.
Pressure gauge needle is in red area.
c. Check Check for for damage damaged d or missi missing ng seal.
Seal is broken or missing.
d. Inspec Inspectt fire exting extinguis uisher her inspection tag.
Inspection date is not current and/or tag is missing.
23
Before
Operator Seat Check seat and seat belt mounting Seat belt is damaged. hardware, seat belt buckle, and seat belt for damage or wear (WP wear (WP 0004). 0004).
24
Before
Rearview Mirror
25
Before
Indicators and a. Turn Turn the engin engine e start start switch switch from from Monitor fails to enter diagGauges OFF position to ON position to nostic test. initialize Monitor system automatic self-diagnostic test.
Check and adjust rearview mirror (WP 0004). 0004).
Mirror broken or missing.
b. Monit Monitor or the the follow following ing:: 1. All gauge gauge point pointers ers must must sweep left, then right.
Any gauge does not move.
2. All alert indicators indicators must come Any alert light does not come on momentarily. on. 3. All segments segments in LCD LCD displ display ay LCD display segment(s) is inoperative. must come on momentarily. 4. Acti ction alar alarm m mus mustt sou sound nd..
0012-17
Acti ction alar alarm m doe does s not not sound.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued. LOCATION ITEM NO . 26
MANINTERVAL HOURS
Before
ITEM TO CHECK/ SERVICE
Dozer Blade
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
a. Start engine and run at low idle (WP 0005). 0005). b. Move the right right joystick joystick to most most Blade float indicator does forward detent. Blade float indicator not come on. should be ON in indicators and gauges display.
27
Before
Action Lamp and Auxiliary Action Lamp
a. Monitor Monitor actio action n lamp lamp and auxiliary auxiliary action lamp. b. If action action lamp or auxili auxiliary ary action action Action light or auxiliary lamp comes ON and stays on, action lamp comes on and machine needs service. stays on.
28
Before
Digital With engine running, observe the Information shows machine Displays and two digital displays and the Messen- is not operating properly or Messenger Dis- ger Display. Messenger is not play functioning.
29
Before
Hydraulic Controls
Perform a functional check of hydraulic systems: blade lift/lower, lift/lower, blade tilt, winch, and ripper (WP 0004). 0004).
Class III oil leak is evident. Any hydraulic system or function does not operate properly.
30
Before
Lights
Check operation of all flood lights (WP 0004). 0004).
Any lights inoperative if required for mission.
31
Before
Wipers and Washers
Operate all wipers and washers to Wipers and washers not verify correct operation (WP 0004). 0004). operating if required for mission.
32
Before
Backup Alarm a. Verify erify that that backup backup alarm alarm Backup alarm does not and Horn functions when left joystick is moved function. to reverse position. b. Check operation of horn.
Horn does not function.
33
During
Service Brake Pedal
Move machine forward and test ser- Brakes DO NOT slow/stop vice brakes. machine or pedal binds when pedal is depressed.
34
During
Decelerator Pedal
Check decelerator pedal for proper Machine does not slow or function and for binding and pedal binds when pedal is obstructions. depressed.
0012-18
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
35
During
Drive Train
a. Monitor machine operation for unusual noise or vibrations from engine and drive train. b. Listen Listen for for unusual unusual squeaking squeaking or squealing, indicating dry track joints. c. Notif Notify y Field Field Mainte Maintenan nance ce if unusual noises are present.
36
During
Dozer Blade
a. Monitor blade operation for unusual noise or vibrations. b. Notify Notify Field Field Maint Maintena enance nce if unusual noises or vibrations are present.
37
During
Overall Leakage
Watch for evidence of fluid leakage. leakage. Class III oil leaks are evident. Any coolant or fuel leak is evident.
38
During
Instrument Panel
a. With With machine machine fully fully warm warmed ed up monitor indicators, gauges, digital displays and messenger display.
Indicators, gauges, or displays indicate an abnormal operation.
b. If action action lamp lamp or auxiliary auxiliary action action Action light or auxiliary lamp is ON, machine needs service. action lamp is ON. 39
During
Air Conditioner Check air conditioner and/or heater Damage exists or system or Heater for damage and verify proper does not operate if required operation. for mission. FRONT AND LEFT SIDE
40
After
Overall View
Ensure machine is clean in order to facilitate performance of PMCS procedures. a. Check under machine for Class III oil or hydraulic evidence of fluid leakages such as leaks are evident. Any cooloil, coolant, fuel, or hydraulic fluid. ant or fuel leak is evident. b. Check Check machi machine ne for for obviou obvious s damage that would impair operation.
0012-19
Damage that would impair operation is evident.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
41
After
Belly Guard Bolts
Check belly guard bolts to ensure none are loose.
One or more belly guard bolts is missing.
42
After
Lights
Check front flood lights for missing Missing, damaged, or inopor damaged components. erative components if required for mission.
43
After
Dozer Blade, Cutting Edges, End Bits, Blade Mounting
a. Check Check dozer dozer blade, blade, cutting cutting edge edge Blade damaged or missing, and end bits for damage or or blade cutting edges and/ excessive wear. or end bits worn to within 1 b. Check Check blade blade mounti mounting ng for for debris, debris, inch (25 mm) of blade. damage or missing components.
44
After
Left Lift Cylinder
a. Check Check left lift lift cylinder cylinder for for debris, debris, Class III leak, or damaged, leakage, or damage. inoperative, missing, or b. Check Check left left lift lift cylinde cylinderr mounting mounting excessively worn compofor damage or missing components. nents that would impair operc. Check Check left left lift lift cylin cylinder der lines lines and ation are evident. fittings for leakage or damage.
Figure 12. Dozer Blade and Lift Cylinder . 0012
0012-20
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued. LOCATION ITEM NO. 45
MANINTERVAL HOURS
After
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Coolant Level
• DO NOT NOT service service cooling cooling system system unless unless engine engine has been been allowed to cool down. This is a pressurized cooling system, and escaping steam or hot coolant will cause serious burns. • DO NOT NOT remove remove coolin cooling g system system radiator radiator cap when when engine engine is hot. Allow engine to cool down. Loosen cap to first stop and let out any pressure from cooling system, then remove cap. Failure to follow this warning may cause serious burns. • Wear effective effective eye, hand, hand, and and skin skin protecti protection on when when handling coolants. Failure to do so may cause injury to personnel.
• Do not add add water water to pre-mix pre-mixed ed antifree antifreeze. ze. If water water is added added to pre-mixed antifreeze, it will be diluted and will not provide proper engine protection and engine and/or cooling system damage may occur. • Be sure sure to identif identify y the type type of antifr antifreeze eeze being being added, added, or engine and/or cooling system damage may occur.
• Some antif antifreeze reeze is pre-mix pre-mixed ed and requir requires es no water water.. • Traditi Traditional onal antifr antifreeze eeze require requires s mixing mixing with an equal equal amount amount of water. Mix antifreeze and water before adding to machine cooling system to ensure proper 1:1 ratio is used. • It is allowa allowable ble to mix mix traditiona traditionall and pre-mixe pre-mixed d antifreez antifreeze e in the same cooling system.
0012-21
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
45 After (Cont.)
ITEM TO CHECK/ SERVICE
Coolant Level
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
a. Open left front access door. Coolant level is low, cap is b. Check Check coolant coolant level on coolan coolantt damaged, or any coolant leak is evident. tank sight glass. If coolant level completely fills the sight glass, coolant level is okay. If coolant level can be seen in sight glass, coolant level is low. c. Open Open radiat radiator or pres pressur sure e cap access door and clean area around cap. d. Remov Remove e cap and add add coola coolant nt (WP 0022, 0022, Item 1) to maintain level between bottom of filler tube and top of sight glass. e. Clean Clean and inspect, inspect, then then insta installll pressure cap. f. Clos Close e cap cap acce access ss doo doorr.
Figure 13. Coolant Level Check and Radiator Pressure Cap and Access Door. 0012
0012-22
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued. LOCATION ITEM NO. 46
MANINTERVAL HOURS
After
0.2
ITEM TO CHECK/ SERVICE
Engine Oil Level
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
• Engine Engine oil level level gauge gauge has oil oil level level marking markings s on both sides. sides. One side is for checking when engine is stopped; the other side is for checking when engine is running at low idle with oil warm. • Be sure sure to check check correct correct side side of gauge. Over- or underunderfilled engine crankcase may cause engine damage. a. Clean Clean area area aroun around d engine engine oil oil Oil level is low or cap is level gauge and fill cap. damaged. b. Remove Remove oil oil level level gauge, gauge, clean, clean, and reinstall. Remove oil level gauge and check level of oil. Maintain oil level between the marks on oil level gauge. c. Add oi oil (WP 0022, Items 11, 15, or 16) as required through filler opening. Refer to LO 5-2410-24113 for proper oil based on outside temperature. d. Clean Clean oil fille fillerr cap, then then reinsta reinstall. ll.
47
After
Ether Cylinder a. Inspect ether cylinder and retaining clamp. b. Remove Remove ether ether cyli cylinde nderr and shake to check if cylinder is empty (WP 0015). 0015). Install new cylinder if required. c. If ether ether cylind cylinder er is not presen present, t, ensure cap is installed on ether valve.
0012-23
Missing, damaged, or inoperative components if required for mission.
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
47 After (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Ether Cylinder
Figure 14. Ether Cylinder. 0012
48
After
Engine Primary Air Filter
If CBRN exposure is suspected, personnel wearing protective equipment must handle all air cleaner media. Contaminated filters must be handled using adequate precaution and must be disposed of by trained personnel. Consult your CBRN Officer or CBRN NCO for appropriate handling or disposal procedures. Failure to follow this warning may result in injury or death to personnel. Inspect engine primary air filter ele- Engine primary air filter element. Refer to WP 0014. ment missing, damaged, or plugged with dirt.
0012-24
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO. 49
MANINTERVAL HOURS
After
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Primary Fuel Filter/Water Separator
• DO NOT NOT smoke smoke or or permit permit any open open flame flame in in area area of machine while you are servicing fuel system. • Operating Operating person personnel nel must must wear fuel-resis fuel-resistant tant gloves gloves when handling fuels. If exposed to fuel, promptly wash exposed skin and change fuel-soaked clothing. • Failure Failure to follow follow these these warnings warnings may cause cause injury injury or or death death to personnel or damage to equipment. a. Inspect Inspect primar primary y fuel filter/w filter/water ater Excessive amount of water separator bowl for water. or any fuel leak is evident. b. If water water is present present,, open open drain drain valve and drain water into a suitable container. c. Clos Close e drai drain n valve valve.. d. Close Close left left front front access access door. door.
Figure 15. Primary Fuel Filter/Water Separator. Separator. 0012
0012-25
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 50
MANINTERVAL HOURS
After
ITEM TO CHECK/ SERVICE
Engine Air Precleaner
PROCEDURE
a. Inspect Inspect engine engine air air precle precleaner aner assembly for dirt, debris, and damage. b. If precle precleaner aner requires requires cleani cleaning, ng, notify Field Maintenance.
NOT FULLY MISSION CAPABLE IF:
Precleaner extremely dirty, damaged, or missing.
Figure 16. Engine Air Precleaner. 0012
51
After
Cab Fresh Air Filter
If CBRN exposure is suspected, personnel wearing protective equipment must handle all air cleaner media. Contaminated filters must be handled using adequate precaution and must be disposed of by trained personnel. Consult your CBRN Officer or CBRN NCO for appropriate handling or disposal procedures. Failure to follow this warning may result in injury or death to personnel.
0012-26
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
51 After (Cont.)
Compressed air used for cleaning or drying purposes, or for clearing restrictions, should never exceed 30 psi (207 kPa). Wear protective clothing (goggles/shield, gloves, etc.) and use caution to avoid injury to personnel. Cab Fresh Air a. Loosen Loosen two two knobs knobs and and remov remove e Cab fresh air filter missing or damaged if necessary for Filter filter cover. mission. b. Remove Remove restr restrict ictor or plate. plate. c. Remo Remove ve fil filte terr. d. Using Using a shop light, light, inspect inspect filter filter.. e. Clean filter filter using using a maximum maximum of 30 psi (205 kPa) compressed air. f. Inspec Inspectt filte filterr for for tears tears or othe other r damage. g. Replac Replace e filter filter ifif damaged damaged.. h. Insta Install ll filter filter.. i. Inst Instal alll restr restric icto torr plate plate.. j. Insta Install ll cove coverr and and tight tighten en knob knobs. s.
Figure 17. Cab Fresh Air Filter.
0012-27
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 52
MANINTERVAL HOURS
After
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Cab Recirculation Filter
If CBRN exposure is suspected, personnel wearing protective equipment must handle all air cleaner media. Contaminated filters must be handled using adequate precaution and must be disposed of by trained personnel. Consult your CBRN Officer or CBRN NCO for appropriate handling or disposal procedures. Failure to follow this warning may result in injury or death to personnel.
• Do not use compres compressed sed air at pressure pressure greate greaterr than 30 psi (207 kPa) to clean or dry filter element. Failure to follow this caution may result in damage to filter element. • Filter Filter element element must must be completel completely y dry before before installat installation. ion. Failure to follow this caution may result in damage to equipment. a. Open Open left left cab cab door door.. Filter damaged or missing if necessary for mission. b. Remove Remove two knobs knobs and and recirculation filter. c. Using Using a shop shop light, light, inspec inspectt filter filter.. d. Clean Clean filter filter using a maximum maximum of 30 psi (207 kPa) compressed air. e. Inspect Inspect filter filter for tears tears or other other damage. f. Replac Replace e filt filter er if damage damaged. d. g. Install Install filter filter and and two two knobs. h. Clos Close e cab cab door door..
0012-28
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
52 After (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Cab Recirculation Filter
Figure 18. Cab Recirculation Filter. 0012
0012-29
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued. LOCATION ITEM NO . 53
MANINTERVAL HOURS
After
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Batteries and Battery Cables
• To avoid injury injury,, eye protectio protection n and acid-resi acid-resistan stantt gloves must be worn when working around batteries. DO NOT smoke, use open flame, make sparks, or create other ignition sources around batteries. If a battery is giving off gases, it can explode and cause injury. Remove all jewelry such as rings, ID tags, watches, and bracelets. If jewelry or a tool contacts a battery terminal, a direct short will result in instant heating, damage to equipment, and injury to personnel. • Sulfuric Sulfuric acid acid contai contained ned in batteries batteries can can cause cause serious serious burns. If battery corrosion or electrolyte makes contact with skin, eyes, or clothing, take immediate action to stop the corrosive burning effects. Failure to follow these procedures may cause death or serious injury to personnel. • DO NOT NOT use compressed compressed air to to clean clean batteries batteries.. Use a clean, dry rag.
To reduce battery damage, check battery compartment for corrosion (greenish/white powder) and DO NOT jerk or pull on battery cables during visual inspection. Failure to follow this caution may result in damage to equipment.
Use extreme caution when handling heavy parts. Provide adequate support and use assistance during procedure. Failure to follow this warning may cause injury or death to personnel.
Arctic heater battery box cover weighs approximately 50 lb (23 kg).
0012-30
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
53 After (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
Batteries and a. With assistanc assistance, e, remove remove arctic arctic Battery Cables heater battery box cover, if equipped. b. Open Open battery battery comp compart artmen mentt cover. c. Check Check batte battery ry holdd holddown owns s for looseness or damage. d. Inspect Inspect batteries batteries for cracked cracked cases and evidence of leaking.
NOT FULLY MISSION CAPABLE IF:
Holddown is loose or damaged. Battery cases are cracked or leaks are evident.
Original equipment batteries are maintenance-free and do not have removable caps. e. Check for missi missing, ng, broken, broken, split, split, Damage is noted. or frayed battery cables. f. Chec Check k for for dama damage ged d batte battery ry Damage is noted. posts. g. If equi equippe pped d with with nonnonmaintenance free batteries, check electrolyte level in each cell. If level is low, fill with distilled water to bottom of filler opening. Close battery compartment cover.
0012-31
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
53 After (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Batteries and Battery Cables
Figure 19. Batteries. 0012
0012-32
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO. 54
MANINTERVAL HOURS
After
ITEM TO CHECK/ SERVICE
Washer Fluid Tank
PROCEDURE
a. Open Open acce access ss cover cover.. b. Check washer washer fluid fluid tank tank level. level. c. Remove Remove washer washer fluid fluid filler filler cap. d. Add wind windshi shield eld clean cleaning ing compound (WP 0022, 0022, Item 4). e. Instal Installl fille fillerr cap. cap. f. Clos Close e acc acces ess s cov cover er..
NOT FULLY MISSION CAPABLE IF:
Tank is empty or damaged if necessary for mission.
Figure 20. Washer Fluid Tank. 0012
55
After
Overall VIew
a. Check rear of machine for evidence of leakage or damage. b. Check Check ground ground below below mach machine ine and inspect belly guards for evidence of fluid leaks. c. Check Check underc undercarri arriage age for obvious obvious signs of damage.
0012-33
Class III oil leak, any fuel or coolant leak, or damaged components are evident if necessary for mission.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 56
MANINTERVAL HOURS
After
ITEM TO CHECK/ SERVICE
Lights
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Check rear worklights for missing or Missing, damaged, or damaged components. inoperative components if required for mission.
Figure 21. Machine Rear View. 0012
57
After
Ripper
a. Check ripper hydraulic cylinders for leaks. b. Check Check frame frame and and tips tips for for debris, debris, excessive wear, damage, or missing components.
0012-34
Class III leak or damage that would impair operation is evident, ripper inoperative, or ripper tips are missing or worn if required for mission.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO. 58
MANINTERVAL HOURS
After
0.2
ITEM TO CHECK/ SERVICE
Winch
PROCEDURE
a. Check winch assembly for damage, fluid leaks, wear, or visible cable damage. Refer to TB 43-0142, Safety Inspection and Testing Of Lifting Devices. b. Clean Clean area area aroun around d oil leve levell check plug and filler plug. c. Remove Remove oil oil level check plug. plug. If oil level is correct, oil should trickle from plug opening. d. Remove Remove oil oil fille fillerr plug. plug. Add Add oil oil (WP 0022, Items 11, 12, or 13) as required through filler plug opening. Refer to LO 5-2410-241-13 for proper oil based on outside temperature. e. Install Install oil oil filler filler plug plug and oil oil level level check plug.
NOT FULLY MISSION CAPABLE IF:
Class III leak or damage that would impair operation is evident, winch inoperative if required for mission. Oil level low if required for mission.
Figure 22. Winch Oil Level Check and Fill Plugs. 0012
0012-35
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 59
MANINTERVAL HOURS
After
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Tow Pin (Type I Check tow pin (Figure 23, Item 1), Damaged or missing compodozers only) two cotter pins (Figure 23, Item 2), nents if required for mission. and winch frame (Figure 23, Item 3) at tow pin holes for damage or missing components.
Figure 23. Tow Pin. 0012
RIGHT SIDE 60
After
61
After
Overall View
0.2
Check right side of machine for evi- Class III oil leak, any fuel or dence of leakage or damage. coolant leak, or damage that would impair operation is evident.
Hydraulic Tank Sight Gauge
• At operati operating ng temperat temperature, ure, hydrau hydraulic lic tank tank is hot and and under pressure. Do not remove hydraulic tank filler cap when engine is running. Remove the filler cap only after it is cool enough to touch with bare hands. • Remove Remove filler filler cap slowl slowly y to relieve relieve pressur pressure. e. • Failure Failure to follow follow these warnings warnings may may result result in in injury injury or death to personnel.
0012-36
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
61 After (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Hydraulic Tank a. Check hydraulic hydraulic fluid level on Hydraulic fluid level is low. Sight Gauge sight gauge. b. Clean Clean area area around around hydra hydrauli ulic c tank filler cap and slowly remove hydraulic tank filler cap. c. Add Add hydr hydraul aulic ic fluid fluid (WP 0022, Items 11, 12, or 13) to maintain level between FULL mark and ADD mark on sight gauge. Refer to LO 5-2410241-13 for proper oil based on outside temperature. d. Install Install hydraul hydraulic ic tank tank filler filler cap.
Figure 24. Hydraulic Tank Tank Sight Gauge and Filler Cap. 0012
0012-37
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 62
MANINTERVAL HOURS
After
0.2
ITEM TO CHECK/ SERVICE
Transmission System Oil Level
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
• Transmi Transmission ssion oil oil level level gauge gauge has oil oil level level markings markings on on both sides. One side is for checking when fluid is cold with engine stopped, the other side is for checking when fluid is hot with engine at idle. • Checking Checking fluid fluid when when hot hot is prefer preferred red and and more more accurate. accurate. Checking fluid when cold should be used for reference only. • Be sure sure you check correct correct side side of gauge. Over- or underunderfilled transmission may cause transmission to overheat, not perform properly, properly, or damage system components.
Transmission System Oil Level
a. Open Open right right side side upper upper access access Transmission oil level is low. cover. b. Clean Clean area area around around transmissi transmission on oil level gauge and filler cap. c. Remove Remove oil oil level gauge, wipe it clean then reinstall. d. Remove Remove gauge gauge and and check check fluid fluid level. Maintain oil within OPR ZONE (operating zone) markings. e. Remove Remove oil oil filler filler tube tube cap. cap. f. Add oil (WP 0022, Items 11, 12, or 13) through filler tube. Refer to LO 5-2410-241-13 for proper oil based on outside temperature. g. Install Install oil oil fille fillerr tube tube cap cap and secure. h. Close Close access access cover cover..
0012-38
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
62 After (Cont.)
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Transmission System Oil Level
Figure 25. Transmission Oil Level Gauge, Filler Tube, Tube, and Cap. 0012
0012-39
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO .
MANINTERVAL HOURS
ITEM TO CHECK/ SERVICE
PROCEDURE
63
After
Right Lift Cylin- a. Check Check right right lift lift cylinder cylinder for der debris, leakage, or damage. b. Check Check right right lift lift cylinder cylinder mounti mounting ng for damage or missing components. c. Check Check right right lift lift cylind cylinder er lines lines and and fittings for leakage or damage.
64
After
Refueling
NOT FULLY MISSION CAPABLE IF:
Class III leak, damaged, missing, or excessively worn components that would impair operation are evident.
• DO NOT NOT smoke smoke or or permit permit any open open flame flame in area area of machine while you are servicing fuel system. Be sure hose nozzle is grounded against filler tube during refueling to prevent static electricity. Failure to follow this warning may cause injury to personnel or damage to equipment. • Operating Operating person personnel nel must must wear fuel-resi fuel-resistan stantt gloves gloves when handling fuels. If exposed to fuel, promptly wash exposed skin and change fuel-soaked clothing.
• Place Place portable portable fire fire exting extinguishe uisherr within within reach reach prior to refueling. • DO NOT NOT overfill overfill fuel tank. tank. If fuel fuel starts starts foami foaming ng from fuel fuel tank, stop IMMEDIATELY to avoid fuel spillage. a. Check Check fuel fuel tank, tank, filler filler tube, tube, Any fuel leak is evident or strainer, strainer, and filler cap for damage or damage is noted. leaks. b. Inspect Inspect fille fillerr cap gasket gasket for for damage. c. Add fu fuel (WP 0022, 0022, Items 6, 7, or 8) to tank. DO NOT overfill. d. Reinstal Reinstalll filler filler cap and and secure. secure.
0012-40
Filler cap or gasket is missing or damaged.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO. 65
MANINTERVAL HOURS
Weekly
0.2
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Pivot Shaft Oil a. Open access access door on left left fender fender.. Oil level gauge missing or Level damaged. b. Clean Clean area area aroun around d oil leve levell gauge (dipstick). c. Remove Remove oil level gauge, gauge, clean, clean, and reinstall. Remove oil level gauge and check level of oil. Maintain oil level within the crosshatch area on oil level gauge. d. Add oil (WP 0022, Items 11, 13, or 16) as required through filler opening. Refer to LO 5-2410-24113 for proper oil based on outside temperature. e. Reinstal Reinstalll oil oil level level gauge and secure. f. Clos Close e acce access ss door door..
Figure 26. Pivot Shaft Oil Level Check. 0012
0012-41
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 66
MANINTERVAL HOURS
Weekly
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Track Pins and Bushings
Track pins and bushings can become very hot to the touch if joint is dry (lacking lubrication). It is possible to burn skin if there is more than brief contact with these components. Failure to follow this warning may result in injury to personnel.
This inspection must be performed as soon as the machine is shut down. If not done immediately, track pins and bushings will cool down and not provide accurate inspection results. a. Check Check each each pin pin and bushi bushing ng on Pin and bushing damaged. both track assemblies for excessive heat. b. Mark pins that exhibit exhibit excess excessive ive heat. Notify Field Maintenance.
Figure 27. Track Pin and Bushing Inspection. 0012
0012-42
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO. 67
MANINTERVAL HOURS
Every 250 Engine Hours or Monthly
ITEM TO CHECK/ SERVICE
Engine Drive Belts
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
a. Open right side engine engine access access Engine drive belts loose, door. missing, or damaged. b. Inspect Inspect three three engin engine e drive drive belts belts for looseness, fraying, or cracking. c. Notify Notify Field Field Maintenance Maintenance if belts belts require service. d. Close Close access access door door.
Figure 28. Engine Drive Belt Inspection.
0012-43
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued. LOCATION ITEM NO. 68
MANINTERVAL HOURS
Every 250 Engine Hours or Monthly
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Fuel Tank Water and Sediment Drain
• DO NOT NOT smoke smoke or or permit permit any open open flame flame in in area area of machine while you are servicing fuel system. • Operating Operating person personnel nel must must wear fuel-resis fuel-resistant tant gloves gloves when handling fuels. If exposed to fuel, promptly wash exposed skin and change fuel-soaked clothing. • Failure Failure to follow follow these these warnings warnings may cause cause injury injury or or death death to personnel or damage to equipment.
Place portable fire extinguisher within reach prior to servicing fuel system. a. Place Place suitab suitable le conta container iner below fuel tank drain hose. b. Open Open drain drain valve valve and and allow allow water and sediment to drain. c. Continue Continue draini draining ng until until only fuel drains from hose, then close drain valve. d. Dispose Dispose of of drained drained fluids fluids IAW IAW unit SOP.
0012-44
0012
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
68 Every 250 (Cont.) Engine Hours or Monthly
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Fuel Tank Water and Sediment Drain
Figure 29. Fuel Tank Tank Water and Sediment Drain Valve and and Hose. 0012
0012-45
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 69
MANINTERVAL HOURS
Every 500 Engine Hours or 3 Months
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Fuel Tank Filler a. Remove Remove fuel fuel tank tank fille fillerr cap and Filler cap is missing or Cap Filter and screen. damaged. Screen b. Inspect Inspect fille fillerr cap, cap, gasket, gasket, and screen for damage. c. Clean Clean cap cap and scre screen en using using solvent cleaning compound (WP 0023, Item 3). Air dry, dry, then reinstall screen and cap.
Figure 30. Fuel Tank Tank Filler Cap and Screen. 0012
70
Every 500 Engine Hours or 3 Months
Window Window Wiper Wipers s a. Inspec Inspectt wipers wipers for damage damage.. Wipers are missing or b. Operate Operate wipers wipers and and washer washers s to damaged. check for streaking. c. Replac Replace e wipers wipers ifif requir required. ed. (WP 0019). 0019).
71
Every 1,000 Engine Hours or 6 Months
Transmission Breather
a. Open Open right right side side upper upper access access cover. b. Unscr Unscrew ew breath breather er.. c. Clean Clean breath breather er using using solven solventt cleaning compound, (WP 0023, Item 3). Air dry, then reinstall strainer. d. Close Close access access cover cover..
0012-46
Breather is missing or damaged.
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO.
MANINTERVAL HOURS
71 Every 1,000 (Cont.) Engine Hours or 6 Months
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Transmission Breather
Figure 31. Transmission Breather. 0012
72
Every 1,000 Engine Hours or 6 Months
Rollover Protective Structure (ROPS)
Check ROPS for damage and loose Loose or missing ROPS or missing mounting bolts. bolts or damage to structure.
0012-47
TM 5-2410-241-10
0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
0012
LOCATION ITEM NO . 73
MANINTERVAL HOURS
Every 2,000 Engine Hours or Yearly
ITEM TO CHECK/ SERVICE
PROCEDURE
NOT FULLY MISSION CAPABLE IF:
Engine Air Filters
If CBRN exposure is suspected, personnel wearing protective equipment must handle all air cleaner media. Contaminated filters must be handled using adequate precaution and must be disposed of by trained personnel. Consult your CBRN Officer or CBRN NCO for appropriate handling or disposal procedures. Failure to follow this warning may result in injury or death to personnel. Replace air filter elements (WP 0014). 0014). END OF WORK PACKAGE
0012-48
Air filter elements missing or damaged.
2
TM 5-2410-241-10
CHAPTER 5 MAINTENANCE INSTRUCTIONS
2
TM 5-2410-241-10
0013
OPERATOR MAINTENANCE 0
0
1
3
-
DOME LAMP BULB REPLACEMENT Removal, Installation
INITIAL SETUP Materials/Parts
0
Dome lamp bulb
Estimated Time to Complete
0
Equipment Condition
0.2 Hr
0
0
0
Machine parked (WP 0005)
0
REMOVAL
00013
1. Remove Remove dome dome lamp lamp cover cover (Figure (Figure 1, Item Item 1) from from dome dome lamp. lamp. 2. Remove Remove dome lamp lamp bulb (Figure (Figure 1, Item Item 2) by pushing pushing in slightly slightly and turning turning bulb to the left left to disengage disengage bulb bulb locking lugs. Pull bulb out of socket (Figure 1, Item 3). Discard bulb. END OF TASK INSTALLATION
1.
00013
Install new new bulb (Figure (Figure 1, Item 2) in socket (Figure 1, Item 3), push in slightly slightly, and turn bulb clockwise to the right to engage bulb locking lugs.
2. Insta Install ll cover cover (Fig (Figure ure 1, Item Item 1).
Figure 1. Dome Lamp Bulb Replacement. END OF TASK END OF WORK PACKAGE
0013-1/(2 blank)
0013
6
TM 5-2410-241-10
0014
OPERATOR MAINTENANCE 0
0
1
4
-
ENGINE PRIMARY AND SECONDARY AIR FILTER ELEMENTS MAINTENANCE Removal, Cleaning and Inspection, Installation
INITIAL SETUP Tools and Special Tools
Work Light Materials/Parts
Rag, wiping (WP 0022, 0022, Item 18) Element, Primary, Air Filter Element, Secondary, Secondary, Air Filter
0
Equipment Condition
Machine parked (WP 0005) Left front access door opened (WP 0004)
0
0
0
0
0
0
Estimated Time to Complete
0
0.2 Hr
0
0
0
REMOVAL
00014
If CBRN exposure is suspected, personnel wearing protective equipment must handle all air cleaner media. Contaminated filters must be handled using adequate precaution and must be disposed of by trained personnel. Consult your CBRN Officer or CBRN NCO for appropriate handling or disposal procedures. Failure to follow this warning may result in injury or death to personnel.
Do not remove secondary air filter element until after the air filter housing is cleaned and then only if it is being replaced. This will reduce the possibility of dirt entering the engine. Failure to follow this caution may result in damage to equipment.
•
Prima Primary ry air air filte filterr elemen elementt should should be be replac replaced ed yearl yearly y.
•
Replace Replace secondar secondary y air filte filterr element element if: if: (A) primary primary air air filter filter element element has been been cleaned cleaned three times since the secondary element has been replaced, (B) exhaust smoke is black even after primary element has been replaced, or (C) the secondary element has been in service for one year.
0014-1
TM 5-2410-241-10
0014
REMOVAL – CONTINUED
1.
Disengage two two latches (Figure 1, Item 2) and remove engine air filter assembly assembly cover (Figure 1, Item 1).
Figure 1. Engine Air Filter Assembly Cover.
0014
2. Remove Remove pri primar mary y air air filte filterr eleme element nt (Figure 2, Item 1) from housing (Figure (Figure 2, 2, Item 2).
Figure 2. Primary Air Filter Element. END OF TASK
0014-2
0014
TM 5-2410-241-10
CLEANING AND INSPECTION
0014
00014
1. Using a clean clean rag, clean inside inside of air air filter filter housing. housing.
•
Do not tap tap or strike strike air air filter filter element elements s to remove remove dust. dust. Damage Damage to air air filter filter element elements s may result.
•
Do not not was wash h the the air air fil filte terr ele eleme ment nt..
•
Do not use air air filter filter element elements s with with damaged damaged pleats, pleats, gaskets, gaskets, or seals. seals. Dirt entering entering engine engine will cause damage to engine components.
•
Do not attempt attempt to clean clean a secondar secondary y air filte filterr element. element. If If damaged, damaged, or light cannot cannot pass through it, it must be replaced.
•
Do not not use compressed compressed air at at pressure pressure greater greater than than 30 psi (207 (207 kPa) kPa) to to clean clean primary primary element.
•
Do not not remove remove secondary secondary filter filter until you have have a new one one ready ready to to instal install. l.
•
Failur Failure e to follow follow thes these e caution cautions s may resul resultt in damage damage to equi equipme pment. nt.
Use either low pressure compressed air or a vacuum to clean primary air filter element. Direct airflow from inside element and up and down pleats rather than across pleats. 2. With assist assistance ance from from Field Field Mainten Maintenance, ance, clean clean primar primary y element. element. 3. Inspect Inspect primary primary element element for tears, holes, holes, damaged damaged pleats, pleats, gaskets, gaskets, or seals. Discard Discard if damaged. damaged. 4.
Inspect element using a work light. Light should be visible through the element when when light is placed inside element. If necessary, compare to a new element to confirm results.
5. Remove Remove seco seconda ndary ry air air filt filter er elem element ent (Figure 3, 3, Item 1) from housing (Figure 3, Item 2) and discard.
Figure 3. Secondary Air Filter Element. END OF TASK
0014-3
0014
TM 5-2410-241-10
INSTALLATION
0014
00014
1. Install Install seconda secondary ry air air filter filter element element (Figure (Figure 4, Item 1).
Figure 4. Secondary Air Filter Element.
0014
2. Instal Installl prima primary ry air air filt filter er elem element ent (Figure 5, Item 1). 1).
Figure 5. Primary Air Filter Element.
0014-4
0014
TM 5-2410-241-10
0014
INSTALLATION – CONTINUED
3. Positi Position on engi engine ne air air filter filter cover cover (Figure (Figure 6, Item 1) and engage two latches (Figure 6, Item 2). 2).
Figure 6. Engine Air Filter Assembly Assembly Cover. Cover.
0014
END OF TASK FOLLOW-ON TASKS
00014
Close left front access door. END OF TASK END OF WORK PACKAGE
0014-5/(6 blank)
4
TM 5-2410-241-10
0015
OPERATOR MAINTENANCE 0
0
1
5
-
ETHER STARTING AID CYLINDER REPLACEMENT Removal, Cleaning and Inspection, Installation
INITIAL SETUP Materials/Parts
Rag, wiping (WP 0022, 0022, Item 18) Ether starting aid cylinder (1)
0
0
0
Equipment Condition
Machine parked (WP 0005) Estimated Time to Complete
0.2 Hr
0015-1
0
0
0
0
TM 5-2410-241-10
0015
Ether fuel is extremely flammable and toxic. DO NOT smoke and make sure you are in a well-ventilated area away from heat, open flames, or sparks. Wear eye protection. Avoid contact with skin and eyes and avoid breathing ether fumes. If fluid enters or fumes irritate the eyes, wash immediately with large quantities of clean water for 15 minutes. Seek medical attention immediately if ether is inhaled or causes eye irritation. Failure to follow this warning may cause serious injury or death to personnel. REMOVAL
00015
1. Loosen Loosen clamp clamp (Figur (Figure e 1, Item Item 2). 2). 2. Unscrew ether starting aid cylinder (Figure (Figure 1, Item 1) from valve (Figure 1, Item 3). 3). Discard empty cylinder IAW local regulations and unit SOP.
Figure 1. Ether Starting Aid Cylinder.
0015-2
0015
TM 5-2410-241-10
0015
REMOVAL – CONTINUED
3. Remove Remove gasket gasket (Figure (Figure 2, Item Item 1) from valve (Figur (Figure e 2, Item 2). 2). Discard Discard gasket. gasket.
Figure 2. Gasket.
0015
END OF TASK CLEANING AND INSPECTION
00015
Clean valve of any dirt or debris. Inspect valve for any damage. If damage is present, notify Field Maintenance. END OF TASK INSTALLATION
00015
1. Install Install new new gasket gasket (Figure (Figure 2, Item Item 1) on valve valve (Figure (Figure 2, Item 2). 2).
0015-3
TM 5-2410-241-10
INSTALLATION
0015
00015
2. Install Install ether ether starting starting aid cylinde cylinderr (Figure (Figure 3, Item 1) onto valve valve (Figure (Figure 3, Item 3). 3). 3. Tight Tighten en clam clamp p (Figu (Figure re 3, 3, Item Item 2).
Figure 3. Ether Starting Aid Cylinder. Cylinder. END OF TASK END OF WORK PACKAGE
0015-4
0015
6
TM 5-2410-241-10
0016
OPERATOR MAINTENANCE 0
0
1
6
-
FLOOD LAMP BULB REPLACEMENT Removal, Installation
INITIAL SETUP Tools
0
WRENCH, ADJUSTABLE, 12-INCH LONG (WP 0021, 0021, Item 6) Materials/Parts
Machine parked (WP 0004)
0
0
0
Estimated Time to Complete 0
Rag, wiping (WP 0022, 0022, Item 18) Bulb
Equipment Condition
0.2 Hr
0
0
0
0
REMOVAL
00016
1. Remove Remove bolt (Figur (Figure e 1, Item Item 1) and and open grille grille (Figur (Figure e 1, Item Item 2). 2. Disengage Disengage and remove remove outer outer band clamp clamp (Figure (Figure 1, Item 4) and and pull lamp lamp (Figure (Figure 1, Item 3) from from grommet grommet (Figure 1, Item 5).
Figure 1. Flood Lamp Removal.
0016-1
0016
TM 5-2410-241-10
0016
REMOVAL – CONTINUED
3. Disconnect Disconnect black black wire connect connector or (Figure (Figure 2, Item 1) from from lamp lamp assembly assembly (Figure (Figure 2, Item 4). 4). 4. Disengage white wire (Figure (Figure 2, Item 2) from plastic retainer retainer (Figure (Figure 2, Item Item 3), then disconnect white wire wire from lamp assembly (Figure 2, Item 4). Place lamp assembly on suitable bench.
Figure 2. Disconnecting Lamp Connectors.
0016-2
0016
TM 5-2410-241-10
0016
REMOVAL – CONTINUED
5. Disengage Disengage bale bale wires wires (Figure (Figure 3, Item 4) from from lugs (Figur (Figure e 3, Item Item 5). 6. Remove Remove bulb (Figure (Figure 3, Item Item 2) from from lamp lamp assembly assembly (Figur (Figure e 3, Item Item 1).
Figure 3. Bulb Assembly Removal.
0016
END OF TASK INSTALLATION
00016
Do not touch the glass surface of a halogen bulb with bare fingers, as the surface will be exposed to the salts and oils in the hand. If glass is touched, it must be cleaned immediately with a gentle solvent such as alcohol. Failure to follow this caution will result in early bulb failure. 1.
Install bulb (Figure 3, Item 2) into into lamp assembly assembly (Figure 3, 3, Item 1), feeding the white wire under the plastic plastic retainer (Figure 3, Item 3).
2. Secure Secure bulb in place place by engaging engaging bale wires wires (Figure (Figure 3, Item 4) under under lugs (Figure (Figure 3, Item Item 5).
0016-3
TM 5-2410-241-10
0016
INSTALLATION – CONTINUED
3. Connect Connect black black connector connector (Figure (Figure 4, Item Item 1) to lamp lamp assembly assembly (Figur (Figure e 4, Item 4). 4). 4. Engage white wire (Figure (Figure 4, Item 2) to plastic plastic retainer (Figure 4, Item Item 3), then then connect white white wire to lamp assembly (Figure 4, Item 4).
Figure 4. Connecting Lamp Connectors.
0016-4
0016
TM 5-2410-241-10
0016
INSTALLATION – CONTINUED
5. Install Install lamp lamp assembly assembly (Figur (Figure e 5, Item 3) 3) into grommet grommet (Figur (Figure e 5, Item 5). 5). 6. Position Position and engage engage band band clamp clamp (Figure (Figure 5, Item 4) 4) around around grommet. grommet. 7. Close Close grille grille (Figure (Figure 5, Item Item 2) and instal installl bolt (Figur (Figure e 5, Item Item 1).
Figure 5. Flood Lamp Installation. END OF TASK END OF WORK PACKAGE
0016-5/(6 blank)
0016
2
TM 5-2410-241-10
0017
OPERATOR MAINTENANCE 0
0
1
7
-
FUEL SYSTEM - PRIME Prime Fuel System
INITIAL SETUP References
0
WP 0005
Estimated Time to Complete
0
Equipment Condition
0.2 Hr
0
0
0
Battery disconnect switch in ON position (WP 0004)
0
If the engine does not start, air may be trapped in the fuel lines to the engine. Use the following procedure to purge air from the fuel lines. PRIME FUEL SYSTEM
00017
1. Unlock Unlock primin priming g pump pump plunge plungerr (Figur (Figure e 1, Item 1). 2. Operat Operate e plunge plungerr until until resist resistanc ance e is felt. felt. 3. Push plunge plungerr in and and hand-tig hand-tighten hten to lock lock plunger plunger in in place. place.
Figure 1. Fuel System Priming Pump.
0017
4. Start art engin ngine e (WP 0005). 0005). 5.
If engine fails to start, or if engine engine starts starts and misfires misfires or excessive smoke comes from exhaust pipe, additional priming may be required. Repeat steps 1 through 4.
6. If engine engine runs rough, rough, allow allow itit to run at low low idle until until it runs runs smoothly smoothly.. END OF TASK END OF WORK PACKAGE 0017-1/(2 blank)
6
TM 5-2410-241-10
0018
OPERATOR MAINTENANCE 0
0
1
8
-
FUSE AND CIRCUIT BREAKER MAINTENANCE Removal, Installation
INITIAL SETUP Materials/Parts
Fuse (as required)
0
0
0
Equipment Condition
Machine parked (WP 0004) Estimated Time to Complete
0.2 Hr REMOVAL
0
0
0
0
00018
1. Open battery battery compa compartme rtment nt cover cover (Figur (Figure e 1, Item 2). 2. Open fuse fuse panel panel access door door (Figure (Figure 1, Item Item 1) and and remove remove fuse cover cover (Figure (Figure 1, Item Item 3).
Figure 1. Fuse Panel Access.
0018-1
0018
TM 5-2410-241-10
0018
REMOVAL – CONTINUED
If high amperage alternator fuse must be replaced, notify Field Maintenance. 3. Using the fuse chart (Figure 2) and Fuse Identification Key (Table (Table 1), identify correct fuse or circuit circuit breaker (Figure 3) for inoperative system/circuit.
Figure 2. Fuse Chart.
0018-2
0018
TM 5-2410-241-10
0018
REMOVAL – CONTINUED Table Table 1. Fuse Identification Key. Key. FUSE NO.
FUSE AMPERAGE RATING
1
15A
Wipers and Ether Start
2
15A
Spare
3
15A
Monitor
4
15A
Spare
5
10A
Spare
6
15A
Auxiliary (switched)
7
10A
Winch and Seat
8
15A
Front Flood Lamps
9
15A
Fuel Tank and ROPS Rear Flood Lamps
10
10A
Converter (switched)
11
15A
ROPS A/C 1 (Not applicable) applica ble)
12
15A
ROPS A/C 2 (Not applicable)
13
15A
Horn
14
15A
Key Switch/Blower Fan
15
15A
Secondary Brake
16
15A
ROPS FWD Flood Lamps/ Dome Lamp
17
15A
Spare
18
15A
10 Amp Converter
19
15A
Machine ECM
20
15A
Auxiliary (unswitched)
21
15A
Engine ECM
22
20A
20 Amp Converter
23
15A
Spare (unswitched)
24
15A
Spare (unswitched)
COMPONENT
0018-3
0018
TM 5-2410-241-10
0018
REMOVAL – CONTINUED
Figure 3. Fuse and Circuit Breaker Panel. END OF TASK
0018-4
0018
TM 5-2410-241-10
0018
INSTALLATION
00018
Replace fuses with same type and amperage rating. 1.
Replace fuse or push button to reset circuit circuit breaker. breaker. Button should remain remain pushed in. in. This indicates circuit circuit breaker was reset successfully.
Notify Field Maintenance if new fuse blows or circuit breaker opens when component is turned on, or if same circuit breaker or fuse blows frequently. frequently. 2.
Install fuse fuse cover (Figure (Figure 4, Item 3), and close fuse panel access door (Figure (Figure 4, Item Item 1) and battery compartcompartment (Figure 4, Item 2).
Figure 4. Fuse Panel Access. END OF TASK END OF WORK PACKAGE
0018-5/(6 blank)
0018
2
TM 5-2410-241-10
0019
OPERATOR MAINTENANCE 0
0
1
9
-
WINDOW WIPER BLADE REPLACEMENT
INITIAL SETUP Materials/Parts
0
Blade, wiper (as required) Equipment Condition
Estimated Time to Complete
0
0.2 Hr
0
0
0
Machine parked (WP 0005)
0
The wiper arm is spring-loaded. DO NOT let go of arm after blade has been removed. Carefully lower arm to glass, or glass may break. REPLACEMENT
00019
1. Raise wiper wiper arm and and blade blade (Figure (Figure 1, Items Items 1 and and 4) up up away from from glass. glass. 2. Squeeze Squeeze release release tab (Figure (Figure 1, Item Item 2) and remove remove blade (Figure (Figure 1, Item Item 4) from arm arm (Figure (Figure 1, Item 1). 3.
Position new blade (Figure 1, Item 4) on arm (Figure 1, Item 1) and secure pivot pivot insert (Figure (Figure 1, Item Item 3) to blade.
Figure 1. Window Wiper Blade Replacement. END OF TASK END OF WORK PACKAGE
0019-1/(2 blank)
0019
2
TM 5-2410-241-10
CHAPTER 6 SUPPORTING INFORMATION
2
TM 5-2410-241-10
0020
OPERATOR MAINTENANCE 0
0
2
0
-
REFERENCES
SCOPE
00020
This work package lists all publication indexes, forms, field manuals, technical manuals, and other publications referenced in this manual and which apply to operation and operator maintenance of the D7R Dozers. PUBLICATION INDEXES
00020
The following indexes should be consulted frequently for the latest changes or revisions and for new publications relating to material covered in this technical manual. Consolidated Army Publications Publications and Forms Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA PAM PAM 25-30 The Army Maintenance Management System (TAMMS) (TAMMS) Users Manual . . . . . . . . . . . . . . . . . . . . . . DA PAM PAM 750-8 FORMS
00020
Refer to PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual, for instructions on the use of maintenance forms. Accident Identification Identification Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DD Form 518 Depreservation Guide for Vehicles Vehicles and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DA Form 2258 Equipment Control Control Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA Form 2408-9 Equipment Inspection and Maintenance Worksheet . . . . . . . . . . . . . . . . . . . . . . . DA Form 2404, DA Form 5988-E Maintenance Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DA Form 2407 Motor Vehicle Vehicle Accident Repo Report. rt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF Form 91 Processing and Deprocessing Record for Shipment, Storage, Storage, and Issue of Vehicles Vehicles and Spare Spare Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DD Form 1397 Product Quality Deficiency Deficiency Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF Form 368 Recommended Changes to Publications and Blank Forms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DA Form 2028 Report of Discrepancy Discrepancy (ROD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF Form 364 Uncorrected Fault Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA Form 2408-14 FIELD MANUALS
00020
Army Motor Transport Transport Units and Operations Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM 55-30 Basic Cold Weather Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM 31-70 Desert Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM 90-3 Earthmoving Operations Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM 5-434 First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 4-25.11 Manual for the Wheeled Vehicle Vehicle Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TC 21-305-20 Multiservice Helicopter Helicopter Sling Load: Basic Operations Operations and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . FM 4-20.197 Multiservice Tactics, Tactics, Techniques, Techniques, and Procedures for Chemical, Biological, Radiological, and Nuclear Contamination Contamination Avoidance. Avoidance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 3-11.3 3-11.3 Multiservice Tactics, Tactics, Techniques, Techniques, and Procedures for Chemical, Biological, Radiological, and Nuclear Decontamination Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 3-11.5 3-11.5
0020-1
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0020
Northern Operations Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 31-71 Operation and Maintenance of Ordnance Ordnance Materiel in Cold Weather Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 9-207 Recovery and Battle Damage Damage Assessment and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 4-30.31 Rigging Techniques, Techniques, Procedures, and Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 5-125 Storage Serviceability Standards: Tracked Vehicles, Wheeled Vehicles, and Component Parts Pa rts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SB 740-98-1 TECHNICAL BULLETINS
00020
Color, Color, Marking and Camouflage Painting of Military Vehicles, Construction Equipment, and Materials Handling Equipment Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TB 43-0209 Safety Inspection and Testing Testing of Lifting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TB 43-0142 TECHNICAL MANUALS
00020
Operator’s, Unit, Direct Support, and General Support Maintenance Manual for Lead-Acid Storage Storage Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TM 9-6140-200-14 Operator’s, Unit Maintenance Manual Manual for Laser Leveling Equipment . . . . . . . . . . . . . . . . . . . TM 5-6675-348-13&P Procedures for Destruction of Tank-Automotive Equipment to Prevent Enemy Use (U.S. Army Tank-Automotive Tank-Automotive Command). Command). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM 750-244-6 OTHER PUBLICATIONS
00020
Abbreviations and Acronyms Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ASME Y14.38-2007 Army Acquisition Acquisition Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 70-1 Army Logistics Readi Readiness ness and Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 700-138 Army Medical Department Department Expendable/Durable Expendable/Durable Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTA CTA 8-100 Expendable/Durable Items Items (Except Medical, Class V, V, Repair Parts, and Heraldic Items). Items). . . . . . . . . . . . CTA CTA 50-970 Field and Garrison Furnishings Furnishings and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTA CTA 50-909 Lubrication Order for for the D7R Series II Dozer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LO 5-2410-241-13 Fuels and Lubricants Standardization Standardization Policy for Equipment Design, Operation, and Logistic Logistic Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 70-12 END OF WORK PACKAGE
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OPERATOR MAINTENANCE -
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1
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
SCOPE
0021
This work package lists the Components of End Item (COEI) and Basic Issue Items (BII) for the D7R Dozer to help you inventory items for safe and efficient operation of the equipment. GENERAL
0021
The COEI and BII information is divided into the following lists: a.
Components of End Item (COEI). This list is for information purposes only and is not authority to requisition replacements. replacements. These items are part of the D7R Dozer. As part of the end item, these items must be with the end item whenever it is issued or transferred between property accounts. COEI are removed and separately packaged for transportation or shipment only when necessary. necessary. Illustrations are furnished to help you find and identify the items.
b.
Basic Issue Items (BII). These essential items are required to place the D7R Dozer in operation, to operate the dozer, and to perform emergency repairs. Although shipped separately packaged, BII must be with the D7R Dozer during operation and when the dozer is transferred between property accounts. Listing these items is your authority to request/requisition them for replacement based on authorization of the end item by the Table of Organization and Equipment/Modified Table of Organization and Equipment (TOE/ MTOE). Illustrations Illustrations are furnished to help you find and identify the items.
EXPLANATION OF COLUMNS IN THE COEI AND BII LISTS
0021
Column (1) Illus Number . Gives you the number of the item illustrated. Column (2) National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning purposes. Column (3) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters), followed by a minimum description when needed. The stowage location of COEI and BII is also included in this column. The last line below the description is the part number and the Commercial and Government Entity Code (CAGEC) (in parentheses). Column (4) Usable On Code (UOC). When applicable, gives you a code if the item you need is not the same for different models of equipment. Column (5) U/I Unit of Issue. Indicates the physical measurement or count of the item as issued per the National Stock Number shown in Column (2). Column (6) Qty Rqr. Indicates the quantity required. COEI LIST
0021
There are no COEI for the D7R Dozer.
0021-1
TM 5-2410-241-10
0021
BII LIST
0021
Table 1. Basic Issue Items (BII).
0021
(1)
(2)
(3)
(4)
(5)
(6)
ILLUS NUMBER
NSN
DESCRIPTION, PART NUMBER/(CAGEC)
UOC
U/I
QTY RQR
1
4930-00-253-2478
LUBRICATING GUN, HAND 8F-9866/(11083)
EA
1
2
5120-01-498-0127
SCREWDRIVER, PHILLIPS 6V-7934/(11083)
EA
1
3
5120-01-528-9361
SCREWDRIVER, FLAT TIP 6V-7935/(11083)
EA
1
4
5120-01-575-9654
PLIERS, SLIP JOINT 7.5 in. (191.8 mm) 6V-6192 (11083)
EA
1
EA
1
EA
1
5
5140-01-524-7563
BAG, TOOL 211-0136/(11083)
6
5120-01-518-2402
WRENCH, AD ADJUSTABLE, 12 12-INCH LO LONG 214-7330 /(11083)
0021-2
1
2
3
4
4
5
6
TM 5-2410-241-10
0021
BII LIST – CONTINUED
Table 1. Basic Issue Items (BII) – Continued. (1)
(2)
(3)
ILLUS NUMBER
NSN
7
4210-01-493-8162
EXTINGUISHER, FIRE B500T/(54905)
8
5331-00-741-0674
SEAL 5F1678/(11083)
9
5340-01-162-8676
COVER 5H4018/(11083)
10
2815-01-654-5737
COVER 5H4019/(11083)
11
5331-00-562-1073
RING 4F7391/(11083)
(4)
DESCRIPTION, PART NUMBER/(CAGEC)
12
LUBRICATION ORDER LO 5-2410-241-13/(19207)
13
MANUAL, OPERATOR’S TM 5-2410-241-10(19207)
0021-3
UOC 7
8
9
10
11
12
13
0021
(5)
(6)
U/I
QTY RQR
EA
1
PK
1
PK
1
PK
1
PK
1
EA
1
EA
1
TM 5-2410-241-10
0021
BII LIST – CONTINUED
Table 1. Basic Issue Items (BII) – Continued.
00021
(1)
(2)
(3)
(4)
(5)
(6)
ILLUS NUMBER 14
NSN
DESCRIPTION, PART NUMBER/(CAGEC)
UOC
U/I
QTY RQR
5340-01-580-2020
EA
2
15
5340015796847
CLAMP, LOOP 6Y-9281/(11083)
EA
2
16
5306-01-429-3170
BOLT 8T-4835/(11083)
EA
2
17
2510-01-417-6883
STRAP 9N-4233/(11083)
EA
2
18
5310-01-102-2477
WASHER 5P-8248/(11083)
EA
2
19
5310-01-257-3245
WASHER 8T-2561/(11083)
EA
2
20
5306-01-439-1002
BOLT 7X0326/(11083)
EA
2
21
5310-01-098-0624
WASHER 8T-4223/(11083)
EA
4
22
5310-01-184-3538
NUT 6V-8188/(11083)
EA
2
STRAP, RETAINING 6Y-9280/(11083)
END OF WORK PACKAGE
0021-4
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15
16
17
18
19
20
21
22
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TM 5-2410-241-10
OPERATOR MAINTENANCE 0
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2
0022
-
EXPENDABLE AND DURABLE ITEMS LIST
SCOPE
00022
This work package lists expendable and durable items you will need to operate and maintain the D7R Dozers, Type I with Winch and Type II with Ripper. This listing is for informational purposes only and is not authority to requisition the listed items. These items are authorized to you by CTA CTA 50-970, Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items), CTA 50-909, Field and Garrison Furnishings and Equipment , or CTA 8-100, Army Medical Department Expendable/Durable Items. EXPLANATION OF COLUMNS
00022
1.
Column (1) Item Number. This number is referenced in the appropriate work package Initial Setup list or in the narrative instructions to identify the item; e.g., Use antifreeze (WP 0022, Item 1).
2.
Column (2) Level. This column identifies the lowest level of maintenance that requires the listed item.
C = Crew F = Maintenance 3.
Column (3) Nati onal Stock Number. This is the National Stock Number assigned to the item, which you can use to requisition it.
4.
Column (4) Item Name, Description, CAGEC, and Part Number. This provides the other information you need to identify the item.
5.
Column (5) U/I (Unit of Issue). This column shows the physical measurement or count of an item, such as gallon, dozen, gross, etc.
0022-1
TM 5-2410-241-10
0022
Table 1. Expendable and Durable Items for the D7R Dozers. (1) ITEM NUMBER
1
(2)
(3)
(4)
(5)
LEVEL
NATIONAL STOCK NUMBER
ITEM NAME, DESCRIPTION, CAGEC, AND PART NUMBER
U/I
C
1
1
1
6850-01-383-4068
Antifreeze (coolant)
1
1
3
F C
2
C
6850-01-383-3918 5340-00-450-5718
3
3
4
6850-01-441-3257
4
1
1
2
3
6850-01-474-2318 6850-01-474-2320 6850-01-474-2321 6850-00-926-2275
5
6
7
C
C
C
5
6
7930 7930-0 -000-28 2822-96 9699 99
9
C
C
8
DR
Cleaning compound, windshield (OFTT5) 0854-000 16 Ounce Bottle
Dies Diesel el fuel fuel:: DLDL-1 1 gra grade de,, win winte ter r (81346) A-A-52557 Bulk Diesel fuel: DF-2 grade, regular (81346) A-A-52557
7
9140-00-286-5294 9140-00-286-5295 9140-00-286-5296 8
(58536) A-A-52624 55 Gallon Drum
Dete Deterg rgen ent, t, gen gener eral al pur purpo pose se,, liqu liquid id (83421) 7930-00-282-9699 1 Gallon Can
9140 9140-0 -000-00 0000-01 0185 85
9130-01-031-5816
7
7
Fuel, turbine: aviation (81349) MIL-T-83133 JP-8 Bulk Grease: automotive and artillery (GAA)
9
9150-01-197-7688
9
0022-2
(81349) M-10924-A 2-1/4 Ounce Tube
1
1
1
1
2
1
2
EA 3
2
3
CN CN DR 4
3
3
3
4
4
BT 5
4
5
5
CN 6
5
6
6
GL 7
Bulk 5 Gallon Can 55 Gallon Drum
7
8
GL
1 Gallon Can 5 Gallon Can 55 Gallon Drum
3
4
1
CN
Cleaning compound, solvent, type III (81349) MIL-PRF-680
3
1
(58536) A-A-52624 5 Gallon Can
Cap set, protective, dust and moisture seal (19207)/10935405
3
4
1
(1QK63) 672 4354 1 Gallon Bottle
1
1
2
0022
6
7
GL CN DR 8
7
7
7
8
8
GL 9
8
9
9
TU
9
TM 5-2410-241-10
0022
Table 1. Expendable and Durable Items for the D7R Dozers - Continued. (1) ITEM NUMBER
(2)
(3)
(4)
(5)
LEVEL
NATIONAL STOCK NUMBER
ITEM NAME, DESCRIPTION, CAGEC, AND PART NUMBER
U/I
9150-01-197-7693 9150-01-197-7690 9150-01-197-7692 10
C
C
Oil, lubricating, Type 1 Grade PE-10-1 (81349) MIL-PRF-21260, 5 Gallon Can Oil, lubricating, OEA-30 Arctic
9150-00-402-4478
11
12
C
12
12
12
13
C
13
13
13
14
C
9150-01-186-6727 9150-01-496-1966 9150-01-496-1939
14
9150-00-188-9858
C
15
11
11
QT GL
11
11
DR 12
11
12
(81349) MI MIL-PRF-2104 1 Gallon Can
CN
12
12
12
12
12
DR 13
12
13
13
CN
13
13
CN
13
13
DR 14
(13873) SAE J2363 55 Gal Drum Oil, lubricating, CHDO-5W/40
11
11
CN
Oil, Oil, lubr lubric icat atin ing, g, CHDO CHDO-4 -40 0
10
11
(81349) M2104-4-30W 55 Gallon Drum
0022-3
10
CN
(81349) M2104-3-30W 5 Gallon Can
9150-00-189-6729
9
10
(81349) MI MIL-PRF-2104 1 quart can
14
15
10
(81349) MI MIL-PRF-2104 55 Gallon Drum
9150-00-178-4726
9150 9150-0 -011-42 4222-89 8901 01
CN
(81349) M2104-1-10W 1 Quart Can
Oil, lubricating, OE/HDO 30
9
9
(81349) MIL-PRF-46167 55 Gallon Drum Oil, lubricating, OE/HDO 10
13
CN
(81349) MIL-PRF-46167 5 Gallon Can
9150-00-491-7197
9
9
(33358) EMERY3908D 1 Quart Can
11
9150-00-402-2372
12
CA
(81349) M-10924-E 35 Pound Can
9
11
9
(81349) M-10924-C 1-3/4 Pound Can
9
10
11
(81349) M-10924-B 14 Ounce Cartridge
9
9150-00-111-3199 11
0022
DR 15
13
TM 5-2410-241-10
0022
Table 1. Expendable and Durable Items for the D7R Dozers - Continued. (1) ITEM NUMBER
(2)
(3)
(4)
(5)
LEVEL
NATIONAL STOCK NUMBER
ITEM NAME, DESCRIPTION, CAGEC, AND PART NUMBER
U/I
9150-01-524-9134 9150-01-524-9131 9150-01-524-9124 16
C
16
18
19
C
C
17
18
9150-01-152-4117 9150-01-152-4118
C
19
5975-00-984-6582
5975-00-935-5946
21
C
F
9905-00-537-8954
7510-00-040-5895
16
Tape, pressure sensitive adhesive (81755)/ P5113-3 72 yard long, 1.5 inch wide
0022-4
16
16
16
17
17
18
BL 19
19
19
19
HD
19
19
19
HD
13.35 inch length, brown (96906)/MS3367-2-1
END OF WORK PACKAGE
16
CN
Tag, marker (81349)/16742 Bundle of 20
15
16
6 inch length, black (96906)/MS3367-1-0 package of 100
19
21
DR
4 inch length, black (96906)/MS3367-4-0 package of 100
19
15
15
(81349) M2104-3-15W40 5 Gallon Can
Strap, tiedown, electrical components
19
20
CN
QT
Rag, ag, wipi wiping ng (64067) 7920-00-205-1711 50 Pound Bale
15
15
(81349) M2104-1-15W40 1 Quart Can
Oil, Oil, lubric lubricati ating ng preser preservat vative ive,, corros corrosion ion inhibitor (81349) MIL-PRF-3150 1 Quart
7920 920-00-00-20 2055-17 1711 11
QT
(13873) SAE J2363 55 Gallon Drum
15
9150-0 9150-00-2 0-23131-236 2361 1
15
(13873) SAE J2363 5 Gallon Can
15
Oil, lubricating, OE/HDO-15/40
5975-00-903-2284
20
(13873) SAE J2363 1 Quart Can
15
16
16
17
0022
19
19
EA 20
19
20
20
BD 21
20
21
21
RL
21
TM 5-2410-241-10
Index Subject
WP Sequence No.-Page No.
A Abbreviations/Acronyms, Abbreviations/Acronyms, List of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-7 Air Filter Elements, Engine Primary and Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014-1
B Brake Systems, Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-5
C Chemical, Biological, Radiological and Nuclear (CBRN) Contamination . . . . . . . . . . . . . . . . . . . . . . . WP 0001-6 Components of End Item (COEI) and Basic Issue Items (BII) Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021-1 Corrosion Prevention and Control (CPC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
D Decal/Data Plate Guide, Stowage and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007-1 Description and Use of Operator’s Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004-1 Destruction of Army Materiel to Prevent Enemy Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1 Dome Lamp Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013-1
E Electrical System, Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-5 Electromagnetic Pulse (EMP) Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-6 Engine Primary and Secondary Air Filter Elements Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014-1 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-2 Equipment Characteristics, Characteristics, Capabilities, and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-1 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-6 Improvement Recommendations (EIRs), Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1 Equipment Description and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-1 Ether Starting Aid Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0015-1 Expendable and Durable Items List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022-1
F Fire Extinguisher, Portable, Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-11 Flood Lamp Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0016-1 Fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-8 Fuel System - Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017-1 Fuse and Circuit Breaker Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0018-1
G General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
I Implement and Steering Hydraulic System, Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-6
Index-1
TM 5-2410-241-10
Index - Continued Subject
WP Sequence No.-Page No.
L List Abbreviations/Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-7 Expendable and Durable Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022-1
M Maintenance Forms, Records, and Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1 Major Components, Location and Description of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-2
O Operation At High Altitudes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-7 In Extreme Cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-3 In Extreme Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-5 In Mud or on Soft Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-6 In Saltwater Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-7 In Sandy or Dusty Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-6 In Snow and on Ice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-7 Portable Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-11 Under Unusual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-1 Under Usual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0005-1 Operator Controls and Indicators, Description and of Use of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004-1 Ozone Depleting Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
P Powertrain, Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-4 Preparation for Storage or Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-2 Preventive Maintenance Checks and Services (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0011-1
R Recovery and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-9 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0020-1 Reporting Equipment Improvement Recommendations (EIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
S Slave Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-2 Storage or Shipment, Preparation for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-2 Stowage and Decal/Data Plate Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007-1
T Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-1 Brake Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-5 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-5 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-2 Implement and Steering Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-6 Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-4 Threat of Chemical, Biological, Radiological, and Nuclear (CBRN) Contamination . . . . . . . . . . . . . . . WP 0001-6 Troubleshooting Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0008-1
Index-2
TM 5-2410-241-10
Index - Continued Subject
WP Sequence No.-Page No.
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0010-1 Symptom Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0009-1
W Window Wiper Blade Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0019-1
Index-3/(Index-4 Blank)
RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form, see AR 25-30; t he proponent agency is OAASA.
Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).
DATE Date you filled out this form.
TO (Forward to proponent of publication or form) (Include ZIP Code)
FROM (Activity and location) (Include ZIP Code)
U.S. Army TACOM Life Cycle Management Command
Your mailing address
ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS PUBLICATION/FORM NUMBER
TM Number ITEM
PAGE
PARAGRAPH
LINE
FIGURE NO.
TABLE
DATE
TITLE
Date of the TM
Title of the TM
RECOMMENDED CHANGES AND REASON (Exact wording of recommended change must be given)
0007-3
Figure 2, Item 9 should show a lockwasher. Currently shows a flat washer.
0018-2
Cleaning and inspection, Step 6, reference to governor support pin (14) is wrong reference. Reference should be change to (12).
SAMPLE
TYPED NAME, GRADE OR TITLE
Your Name DA FORM 2028, FEB 74
TELEPHONE EXCHANGE/AUTOVON, EXCHANGE/AUTOVON, PLUS EXTENSION
Your Phone Number
SIGNATURE
Your Signature
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
APD V4.00
TO (Forward direct to addressee listed in publication)
FROM (Activity and location) (Include ZIP Code)
DATE
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS
Date you filled out
Your Address
this form
6501 E. 11 Mile Road, Warren, MI 48397-5000
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY CATALOGS/SUPPLY MANUALS PUBLICATION NUMBER
DATE
Date of the TM
TM Number PAGE NO.
COLM NO.
LINE NO.
TITLE
NATIONAL STOCK NUMBER
REFERENCE NO.
FIGURE ITEM NO. NO.
Title of the TM TOTAL NO. OF MAJOR ITEMS SUPPORTED
RECOMMENDED ACTION
SAMPLE PART III – REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may may be used if more space is needed.)
TYPED NAME, GRADE OR TITLE
Your Name
TELEPHONE EXCHANGE/AUTOVON, EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION
Your Phone Number
Your Signature APD V4.00
RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form, see AR 25-30; t he proponent agency is OAASA
TO (Forward to proponent of publication or form) (Include ZIP Code)
Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).
DATE
FROM (Activity and location) (Include ZIP Code)
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART I – ALL PUBLICATIONS (EXCEPT (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS PUBLICATION/FORM PUBLICATION/FORM NUMBER
DATE
TM 5-2410-241-10 ITEM
PAGE
PARAGRAPH
TYPED NAME, GRADE OR TITLE
DA FORM 2028, FEB 74
31 October 2011 LINE
FIGURE NO.
TABLE
Operator’s Manual, D7R Series II Dozer, Type 1 with Winch; Type II with Ripper
TITLE
RECOMMENDED CHANGES AND REASON
TELEPHONE EXCHANGE/AUT OVON, PLUS EXTENSION
SIGNATURE
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
APD V4.00
TO (Forward direct to addressee listed in publication)
FROM (Activity and location) (Include ZIP Code)
DATE
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY CATALOGS/SUPPLY MANUALS PUBLICATION/FORM PUBLICATION/FORM NUMBER
TM 5-2410-241-10 PAGE NO.
COLM NO.
LINE NO.
DATE
31 October 2011 NATIONAL STOCK NUMBER
REFERENCE FIGURE ITEM NO. NO. NO.
Operator’s Manual, D7R Series II Dozer, Type 1 with Winch; Type II with Ripper
TITLE
TOTAL NO. OF MAJOR ITEMS SUPPORTED
RECOMMENDED RECOMMENDED ACTION
PART III – REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may may be used if more space is needed.) needed.)
TYPED NAME, GRADE OR TITLE
TELEPHONE EXCHANGE/AUT OVON, SIGNATURE PLUS EXTENSION
APD V4.00
RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form, see AR 25-30; t he proponent agency is OAASA
TO (Forward to proponent of publication or form) (Include ZIP Code)
Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).
DATE
FROM (Activity and location) (Include ZIP Code)
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART I – ALL PUBLICATIONS (EXCEPT (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS PUBLICATION/FORM PUBLICATION/FORM NUMBER
DATE
TM 5-2410-241-10 ITEM
PAGE
PARAGRAPH
TYPED NAME, GRADE OR TITLE
DA FORM 2028, FEB 74
31 October 2011 LINE
FIGURE NO.
TABLE
Operator’s Manual, D7R Series II Dozer, Type 1 with Winch; Type II with Ripper
TITLE
RECOMMENDED CHANGES AND REASON
TELEPHONE EXCHANGE/AUT OVON, PLUS EXTENSION
SIGNATURE
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
APD V4.00
TO (Forward direct to addressee listed in publication)
FROM (Activity and location) (Include ZIP Code)
DATE
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY CATALOGS/SUPPLY MANUALS PUBLICATION/FORM PUBLICATION/FORM NUMBER
TM 5-2410-241-10 PAGE NO.
COLM NO.
LINE NO.
DATE
31 October 2011 NATIONAL STOCK NUMBER
REFERENCE FIGURE ITEM NO. NO. NO.
Operator’s Manual, D7R Series II Dozer, Type 1 with Winch; Type II with Ripper
TITLE
TOTAL NO. OF MAJOR ITEMS SUPPORTED
RECOMMENDED RECOMMENDED ACTION
PART III – REMARKS (Any general remark, or recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may may be used if more space is needed.)
TYPED NAME, GRADE OR TITLE
TELEPHONE EXCHANGE/AUTOVON, EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION
APD V4.00
RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form, see AR 25-30; t he proponent agency is OAASA
TO (Forward to proponent of publication or form) (Include ZIP Code)
Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).
DATE
FROM (Activity and location) (Include ZIP Code)
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART I – ALL PUBLICATIONS (EXCEPT (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS PUBLICATION/FORM PUBLICATION/FORM NUMBER
DATE
TM 5-2410-241-10 ITEM
PAGE
PARAGRAPH
TYPED NAME, GRADE OR TITLE
DA FORM 2028, FEB 74
31 October 2011 LINE
FIGURE NO.
TABLE
Operator’s Manual, D7R Series II Dozer, Type 1 with Winch; Type II with Ripper
TITLE
RECOMMENDED CHANGES AND REASON
TELEPHONE EXCHANGE/AUT OVON, PLUS EXTENSION
SIGNATURE
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
APD V4.00
TO (Forward direct to addressee listed in publication)
FROM (Activity and location) (Include ZIP Code)
DATE
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY CATALOGS/SUPPLY MANUALS PUBLICATION/FORM PUBLICATION/FORM NUMBER
TM 5-2410-241-10 PAGE NO.
COLM NO.
LINE NO.
DATE
31 October 2011 NATIONAL STOCK NUMBER
REFERENCE FIGURE ITEM NO. NO. NO.
Operator’s Manual, D7R Series II Dozer, Type 1 with Winch; Type II with Ripper
TITLE
TOTAL NO. OF MAJOR ITEMS SUPPORTED
RECOMMENDED RECOMMENDED ACTION
PART III – REMARKS (Any general remarks, recommendations, or suggestions for i mprovement of publications and blank forms. Additional blank sheets may may be used if more space is needed.)
TYPED NAME, GRADE OR TITLE
TELEPHONE EXCHANGE/AUTOVON, EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION
APD V4.00
RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form, see AR 25-30; t he proponent agency is OAASA
TO (Forward to proponent of publication or form) (Include ZIP Code)
Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).
DATE
FROM (Activity and location) (Include ZIP Code)
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART I – ALL PUBLICATIONS (EXCEPT (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS PUBLICATION/FORM PUBLICATION/FORM NUMBER
DATE
TM 5-2410-241-10 ITEM
PAGE
PARAGRAPH
TYPED NAME, GRADE OR TITLE
DA FORM 2028, FEB 74
31 October 2011 LINE
FIGURE NO.
TABLE
Operator’s Manual, D7R Series II Dozer, Type 1 with Winch; Type II with Ripper
TITLE
RECOMMENDED CHANGES AND REASON
TELEPHONE EXCHANGE/AUT OVON, PLUS EXTENSION
SIGNATURE
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
APD V4.00
TO (Forward direct to addressee listed in publication)
FROM (Activity and location) (Include ZIP Code)
DATE
U.S. Army TACOM Life Cycle Management Command ATTN: AMSTA-LCL-MPP/TECH PUBS 6501 E. 11 Mile Road, Warren, MI 48397-5000
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY CATALOGS/SUPPLY MANUALS PUBLICATION/FORM PUBLICATION/FORM NUMBER
TM 5-2410-241-10 PAGE NO.
COLM NO.
LINE NO.
DATE
31 October 2011 NATIONAL STOCK NUMBER
REFERENCE FIGURE ITEM NO. NO. NO.
Operator’s Manual, D7R Series II Dozer, Type 1 with Winch; Type II with Ripper
TITLE
TOTAL NO. OF MAJOR ITEMS SUPPORTED
RECOMMENDED RECOMMENDED ACTION
PART III – REMARKS (Any general remarks, recommendations, or suggestions for i mprovement of publications and blank forms. Additional blank sheets may may be used if more space is needed.)
TYPED NAME, GRADE OR TITLE
TELEPHONE EXCHANGE/AUTOVON, EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION
APD V4.00
By Order of the Secretary of the Army:
RAYMOND T. ODIERNO General, United States Army Chief of Staff
Official: JOYCE E. MORROW Administrative Assistant to the Secretary of the Army 1125505
Distribution: To be distributed in accordance with the initial distribution number (IDN) 257884 requirements for TM 5-2410-241-10.
THE METRIC SYSTEM AND EQUIVALENTS Linear Measure
Square Measure
1 Centimeter = 10 Millimeters = 0.01 Meters = 0.3937 Inches 1 Meter = 100 Centimeters = 1000 Millimeters = 39.37 Inches 1 Kilometer = 1000 Meters = 0.621 Miles
1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches 1 Sq Meter = 10,000 Sq Centimeters = 10.76 Sq Feet 1 Sq Kilometer = 1,000,000 Sq Meters = 0.0386 Sq Miles
Weights
Cubic Measure
1 Gram = 0.001 Kilograms = 1000 Milligrams = 0.035 Ounces 1 Kilogram = 1000 Grams = 2.2 Pounds 1 Metric Ton = 1000 Kilograms = 1 Megagram = 1.1 Short Tons
1 Cu Centimeter = 1,000 Cu Millimeters = 0.06 Cu Inches 1 Cu Meter = 1,000,000 Cu Centimeters = 35.31 Cu Feet Temperature
Liquid Measure 1 Milliliter = 0.001 Liters = 0.0338 Fluid Ounces 1 Liter = 1000 Milliliters = 33.82 Fluid Ounces
5/9 (°F - 32) = °C 212° Fahrenheit is equivalent to 100° Celsius 90° Fahrenheit is equivalent to 32.2° Celsius 32° Fahrenheit is equivalent to 0° Celsius 9/5 C° +32 = F°
APPROXIMATE CONVERSION FACTORS To Change
To
Multiply By
To Change
To
Multiply By
Inches
Centimeters
2.540
Centimeters
Inches
0.394
Feet
Meters
0.305
Meters
Feet
3.280
Yards
Meters
0.914
Meters
Yards
1.094
Miles
Kilometers
1.609
Kilometers
Miles
0.621
Sq Inches
Sq Centimeters
6.451
Sq Centimeters
Sq Inches
0.155
Sq Feet
Sq Meters
0.093
Sq Meters
Sq Feet
10.764
Sq Yards
Sq Meters
0.836
Sq Meters
Sq Yards
1.196
Sq Miles
Sq Kilometers
2.590
Sq Kilometers
Sq Miles
0.386
Acres
Sq Hectometers
0.405
Sq Hectometers
Acres
2.471
Cubic Feet
Cubic Meters
0.028
Cubic Meters
Cubic Feet
35.315
Cubic Yards
Cubic Meters
0.765
Cubic Meters
Cubic Yards
1.308
Fluid Ounces
Milliliters
29.573
Milliliters
Fluid Ounces
0.034
Pints
Liters
0.473
Liters
Pints
2.113
Quarts
Liters
0.946
Liters
Quarts
1.057
Gallons
Liters
3.785
Liters
Gallons
0.264
Ounces
Grams
28.349
Grams
Ounces
0.035
Pounds
Kilograms
0.454
Kilograms
Pounds
2.205
Short Tons
Metric Tons
0.907
Metric Tons
Short Tons
1.102
Pound-Feet
Newton-Meters
1.356
Newton-Meters
Pound-Feet
0.738
Pounds per Sq Inch
Kilopascals
6.895
Kilopascals
Pounds per Sq Inch
0.145
Miles iles per per Gall Gallon on
Kilom ilomet eter ers s per per Lit Liter
0.42 0.425 5
Kilo ilometer eters s per per Lite Literr
Miles iles per per Gallo allon n
2.354 .354
Miles pe per Ho Hour
Kilometers per Hour
1.609
Kilometers per Hour
Miles pe per Ho Hour
0.621
PIN: 086966 086966-000 -000
