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THE EL
Door Controller Operating Manual
Rev. Date Page
0.0 2010.11.11 1 / 12
Door Controller Operating Manual
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VOLUME 1.
A4 (210X297 mm)
THE EL
Door Controller Operating Manual
Rev. Date Page
0.0 2010.11.11 2 / 12
Contents
1. Specification
--------------------------------------------- 3
2. System Diagram
---------------------------------------------
3. External Connectors 4. HHT Operation
3
------------------------------------ 4
-------------------------------------------- 5
4.1 HHT Display & Key 4.2 HHT Menu diagram
5. Calibration
------------------------------------------------ 6
5.1 Data 5.1.1 Monitor/01_BASIC MENU 5.1.2 Monitor/03_ERROR MENU 5.1.3 Program/01_CONTROL MENU 5.1.4 Interface Menu 5.1.5 Factory Menu
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1. Specification Part Input supply Applicable motor
HIDC.INT7I.UM
HIDC.INT7I.UH
Single Phase AC 220 V ±15% / 60 Hz ±5% (Input Voltage lines must not connect to frame ground ) 3Φ AC220V, 400 W, 4P, 1.9 A
3Φ AC220V, 750 W, 4P, 3.8 A
Applicable encoder
2500 ppr, Line Drive, 5Vdc
Control type
Sensored Vector Control
Switching Frequency
10 KHz
Ambient Temperature
.10 ℃ to +40 ℃
Storage Temperature
.20 ℃ to +60 ℃
Ambient Humidity
20 ~ 90% RH (Non.condensation)
Input Signals
Open/Close signals(OP, CL, NUD), Limit signals(OPL, CLL), Control signal( RST ), Encoder signals(A,/A,B,/B)
Output Signals
OPL, CLL, CLS, 30B, LDT
Protective Function
Under Voltage, Over Voltage, Over Current, Over Load, Encoder Error, IPM Fault, Inverter Over Temperature, Over Speed
2. System Diagram
Figure 1 Door inverter main board
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3. External Connectors
Connector Symbol
Name
Description
CN12
OPL
OPL Signal
Open Limit switch, input
CN13
CLL
CLL Signal
Close Limit switch, input
CN15
CLS
CLUTCH Operating Signal
OPB
OPL B Contact
OPC
OPL C Contact
CLB
CLL B Contact
CLC
CLL C Contact
30B
30 B Signal
LDT
Load Detect Signal
OP
Open Command
CLUTCH Operating Signal, input Open Limit switch signal B contact, output Open Limit switch signal C contact, output Close Limit switch signal B contact, output Close Limit switch signal C contact, output Door Controller error signal, output Door Controller Load Detect signal, output Door Open Command, input
CL
Close Command
NUD
Nudge Command
RST
Reset Command
Door Close Command, input Door Nudge Close Command, input Controller Reset Command, input Controller Reset Command, input
24V
+24 V Power supply
+24 V power supply, input
CM
Common ( 0 V )
+24 V Common ( 0 V ), input
VEN
Encoder Power Supply (5V)
Encoder power supply ( 5 V ), output
OVE
Encoder Common ( 0V )
Encoder Common ( 0 V ), output
A
Phase A
Phase A, input
/A
Inv Phase A
Inv Phase A, input
B
Phase B
Phase B, input
/B
Inv Phase B
R
AC 220 V input
S
AC 220 V input
U
Inverter output, U phase
V
Inverter output, V phase
W
Inverter output, W phase
FG
Inverter ground
Inv Phase B, input Input power supply terminal of door controller Input power supply terminal of door controller Output terminal, U.phase of door controller Output terminal, V.phase of door controller Output terminal, W.phase of door controller Frame ground of door controller
CN10
CN9
CN8
CN1
FG
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Door Controller Operating Manual
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4. HHT Operation 4.1 HHT Display & Key
4.2 HHT Menu daigram
The keypad menu of HIDC uses a tree data structure as shown in Figure. Door controller logo is displayed in the topmost node. It has 2 sub.menu, [MONITOR] and [PROGRAM]
[MONITOR] is composed of [BASIC], [I/O] and [ERROR]
composed of [CONTROL], [INTERFACE], [FACTORY]
[PROGRAM] is
Each menu has its own information
according to the properties. R&D institute
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Door Controller Operating Manual
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5. Calibration The total moving length should be accurately measured
in order to drive the door with
programmed Open/Close pattern. In case of first installment, replacement of a door inverter or changing a parameter of [33_System_Ratio] or [36_Motor_Select] in [01_CONTROL] menu, CALIBRATION is required.
In case that a door operator is not standard or phase.order of motor is not incorrect, See details below. 1. Make sure of connectors between door inverter and motor check the direction of rotation of the motor while the door is being opened. If the direction of rotation is counter clockwise, phase.order of motor and inverter is correct. If it is clockwise, change U.V.W phase.order to U.W.V phase.order. 2 . Make sure of the value of measured speed in [01_MONITOR/01_BASIC/02_FBK RPM] connect the jumper of CON2 in inverter control board to 1.2 or 2.3 in order that the value of [02_FBK RPM Rpm] is positive while the door is being opened.
Check before Calibration 1. Make sure connections of Open limit switch and Close limit switch are correct OPL LED is ON when the door is opened fully and CLL LED is ON when the door is closed fully in a state of correct connections. 2. The parameter can not be changed with a fully opened door. Do the calibration with a fully closed door or in the middle of opening/closing (OLS OFF and CLS OFF).
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Door Controller Operating Manual
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Process of Calibration 1. Adjust [PROGRAM/01_CONTROL/38_Keypad_Run] to ON. 2. Make sure of [PROGRAM/01_CONTROL/36_Motor_Select] ( INT7I.UM = 400IM, INT7I.UH = 750IM ) 3. Adjust [PROGRAM/01_CONTROL/35_Door_Type] to installed door type. ( Center Open = CO, Side Open = SO ) 4. Adjust [PROGRAM/01_CONTROL/34_JJ] to JJ of installed door. 5. Change the parameter in [PROGRAM/01_CONTROL/32_Calibration]
to "1"
calibration will then be operated. 6. After Calibration is finished, [PROGRAM/01_CONTROL/32_Calibration] is changed to "2", [38_Keypad_Run] is changed to "0", [31_Total_Length] is changed
to measured
total length of door and Door Inverter is in Auto Mode automatically. It is then driven by C.P command.
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5.1 Data 5.1.1 Monitor/01_BASIC MENU
ITEM
FUNCTION NAME
UNIT
01_REF_RPM
rpm
Command value of motor speed
02_FBK_RPM
rpm
Measured value of motor speed
03_REF_MMPS
mmps
Command value of door speed
04_FBK_MMPS
mmps
Measured value of door speed
05_DC_Volt 06_Running_mm 01 BASIC 07_Rth
5.1.2
NOTE
Vdc
DC Link Voltage
mm
Moving length of the door
.
Temperature of IPM
08_Iu_Offset
A
Offset of U.phase current
09_Iw_Offset
A
Offset of W.phase current
10_RMS_Current
Arms
RMS output current of door controller
11_D.REF_MMPS
mmps
12_D.FBK_MMPS
mmps
Commanded max speed while the door is being driven by pattern. Measured max speed while the door is being driven by pattern.
Monitor/03_ERROR MENU
ERROR
KEYPAD DISPLAY
NO ERROR
NONE
IPM ERROR(H/W)
HW IPM
IPM ERROR(S/W)
SW IPM
OVER CURRENT
SW OC
UNDER VOLTAGE ERROR OVER VOLTAGE ERROR SPI COMMUNICATION ERROR VERSION ERROR
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SW UV SW OV SPI FAULT Version Error
DESCRIPTION No generated error. IPM error signal is detected (Occurred immediately) IPM error signal is detected during setting time. (Setting time : 300usec) Output current is higher than a level (level : 400 %, Occurred immediately) DC Link voltage is lower than a level during setting time. (level : 65%, setting time : 500 usec) DC Link voltage is higher than a level during setting time. (level : 130%, setting time : 500 usec) SPROM communication error (when it occurred 2 times consecutively) SPROM Version is different from Main Board Version. (Occurred immediately)
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Monitor/03_ERROR MENU (Continue) ERROR
KEYPAD DISPLAY
INVERTER OVERHEAT
Over Heat
IPM temperature is higher than allowable temperature during setting time (setting time : 60 sec)
OVER LOAD ALERT1
Over Load LV1
Load current is higher than "level1" during "time1" (level1 : 200%, time1 : 5sec)
OVER LOAD ALERT2
Over Load LV2
Load current is higher than "level2" during "time2" (level2 : 150%, time2 : 30sec)
OVERLOAD ALERT3
Over Load LV3
Load current is higher than "level3" during "time3" (level3 : 110%, time3 : 60sec)
OVERSPEED ALERT
Over Speed
UNKNOWN ERROR
Unknown Error
DESCRIPTION
The motor speed is higher than a level during setting time (level : 110%, setting time : 10msec) Unknown error is generated.
5.1.3 Program/01_CONTROL MENU ITEM
01 CONTROL
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MAX
MIN
INT7I .UH
INT7I .UM
UNIT
01_OP_Start_sec
0.100
2.000
1.000
0.750
sec
02_OP_Start_Spd
20
500
50
44
mmps
03_OP_Acc
100
1000
400
500
mmps^2
04_OP_Max_Speed
100
1200
400
400
mmps
05_OP_Dec
100
1000
400
500
mmps^2
06_OP_Creep_mm
1
100
5
15
mm
07_OP_Creep_Spd
1
500
10
50
mmps
08_OPL_On_Dec
100
1000
200
300
mmps^2
09_OP_Torque
10
300
150
150
%
10_OP_Lock_Force
10
200
20
80
%
11_CL_Acc
100
1000
325
400
mmps^2
12_CL_Max_Spd
100
1000
300
300
mmps
13_CL_Dec
100
1000
325
400
mmps^2
14_CL_Creep_mm
1
100
5
30
mm
15_CL_Creep_Spd
1
100
10
27
mmps
16_CLS_On_sec
0.100
2.000
0.500
0.300
sec
17_CLS_On_Spd
1
500
90
15
mmps
18_CL_Torque
10
300
120
120
%
FUNCTION NAME
VOLUME 1.
REMARK
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5.1.3 Program/01_CONTROL MENU(Continue) ITEM
01 CONTROL
MAX
MIN
INT7I .UH
INT7I .UM
UNIT
19_CL_Lock_Force
10
200
20
80
%
20_Nudge_Speed
100
600
150
150
mmps
21_Stop_Dec
100
1000
450
900
mmps^2
22_ReAct_Acc
100
1000
450
900
mmps^2
23_Jog_Speed
50
200
100
100
mmps
24_Jog_Acc
100
1000
200
300
mmps^2
25_CLL_On_Spd
1
500
90
15
mmps
26_CL_LOW_Max_Spd
1
1200
200
200
mmps
27_USE_CAN
OFF
ON
ON
ON
.
28_Reserved
.
.
0
0
.
29_Belt_Slip_MM
100
3000
100
100
mm
30_CLS2CLL_MM
.
.
*
*
mm
31_Total_Length
.
.
*
*
mm
32_Calibration
0
1
0
0
.
33_System_Ratio
10
150
25
70
mm/rev
34_JJ
100
3000
900
1000
mm
35_Door_Type
CO
SO
CO
CO
.
36_Motor_Select
200 IM
750 IM
750 IM
400 IM
.
37_Keypad_Cmd
STOP
NUDGE
STOP
STOP
.
38_Keypad_Run
OFF
ON
OFF
OFF
.
39_CL 0 Run Use
OFF
ON
ON
ON
.
FUNCTION NAME
REMARK
Only UH Type
No modification
Note) UH Type and UM Type have different door mechanism and control programs and therefore are not compatible use the correct type to your door system.
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Door Controller Operating Manual
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Figure 1
While the door is being opened, the pattern of speed & signals
Figure 2
While the door is being closed, the pattern of speed & signals
11 / 12
(HIDC.INT7I.UH type)
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5.1.4 Interface Menu
ITEM
FUNCTION NAME
MINIMUM VALUE
MAXIMUM VALUE
INITIAL VALUE
UNIT
NOTE
01_DAC_Ch1_SLT 02_DAC_Ch1_Max 03_DAC_Ch2_SLT 04_DAC_Ch2_Max 05_DAC_Ch3_SLT
HIDC has analog outputs in order to measure the actual driving conditions with a measuring instrument. These menus set the measurement targets and ranges.
06_DAC_Ch3_Max 02_ INTERFACE
07_DAC_Ch4_SLT 08_DAC_Ch4_Max 09_Reserved
.
.
.
.
10_Error Clear
OFF
ON
OFF
.
11_SPROM_Init
OFF
ON
OFF
.
12_Flash_Ver
.
.
.
.
13_SPROM_Ver
.
.
.
.
OFF
ON
OFF
.
14 CTRL Init
No modified
No modified No modified
5.1.5 Factory Menu Parameters in FACTORY MENU are set when HIDC.INT7I is produced at factory. These are protected to not change with secret number.
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