Now in
AUSTRALIA
&
NEW ZEALAND
Presents the
bu b uil ild din ing g system
The Plaswall
™
Panel is the core component of the system offering
a concrete filled permanent formwork building system utilizing raft type foundations and full load bearing walls to produce a modern clean building system suitable for any type of Architecture.
Plaswall™
Plaswall™
Plaswall™
The Plaswall™ Panel is essentially permanent form work that is manufactured by bonding recycled polystyrene inserts between 6mm fibre cement sheets. The fibre fibre cement sheets serve as wall surfaces ready for finishing. When erected, it is reinforced with steel rebars, then filled with structural concrete forming a monolithic load bearing and shear wall structure.
Plaswall™
is manufactured from specially designed plastic spacers made from 100% recycled plastic and fibre cement boards. Spacers and boards are bonded together with special adhesive to form a very strong, self supporting formwork, capable of being filled onsite with wet PLASWALL™
Plaswall™
PANEL TYPES
PLASMOLITE INTERNAL PANEL
Plasmolite™
INTERNAL PANEL
Plaswall™ panels have a range of specialist panels and systems to suit many types of buildings from high rise panels with light weight concrete to thermally insulated panels for hot or cold climates and special flooring panels for concrete structures, all SUPABUILD products are the result of the need to produce a solution for a clients needs , if you don’t see the product you need contact us for a custom made solution
Plasmolite™
Plaswall™
PANEL TYPES THERMA -WA - WALL LL
Plaswall™ THERMAWALL PANEL
Plaswall™
Plaswall™
THERMAWALL for MAXIMUM EFFICIENCY
Plaswall™
PANEL TYPES
FORM-A-SLAB
FLOOR SLAB PANEL FOR SPANNED FLOORS
Floor Slab offers the same benefits as the wall system with w ith the additional advantage of having service channels in place. With PLASWALL™ Floor Slab you can construct floors up to 7 meters span using 200mm thick concrete (project specific - to be confirmed by engineer). There are no additional requirements to finish the ceiling other than tape & joint and decorate. PLASWALL™
Plaswall™
STANDARD PANEL SIZES Panel Height
Panel Width
2440 mm.
1220 mm.
2700 mm.
3000 mm.
Panel Thickness
Concrete Thickness
Concrete Volume
112 mm.
100 mm.
< 0.29 m3
Surface Area
2.98 m2 90 mm.
78 mm.
< 0.23 m3
112 mm.
100 mm .
< 0.33 m3
1220 mm.
3.29 m2 90 mm.
78 mm.
< 0.26 m3
112 mm.
100 mm.
< 0.36 m3
1220 mm.
3.66 m2 90 mm.
78 mm.
< 0.28 m3
Note: Custom sizes can be manufactured to suit any design requirements. requirements.
Plaswall™ PLASMOLITE™
is the world’s most competitive and cost effective lightweight concrete solution for solid partition walling! Even more cost effective than gypsum board dry walling. By using the PLASMOLITE™ system for non-load bearing walls, developers enjoy savings of 20% to 30% compared to conventional internal walling systems. With the PLASMOLITE™ technology you achieve a speed of construction, which allows you to fill a minimum of 2,000 sq. ft. of concrete walls per day with one PLASMOLITE™ CLC Mini Mix and Pumping System. PLASMOLITE™ offers the construction of maximum internal or external nonload bearing or load bearing walls at minimum cost. Simple and fast to produce with manifold benefits compared to conventional concrete, such as:
Optimum thermal insulation Substantial weight reduction (dead-load) Improved fire rating Maximum sound absorption Saving in raw material (no gravel) Savings in steel reinforcement in high rise r ise buildings Savings in transportation (double payload by volume)
PLASWALL™
Plaswall™
System Advantages
Stronger and more Durable • • •
More Economical • • •
Concrete and steel reinforced construction makes it virtually virtually indestructible. Able to withstand cyclonic winds – flying debris won’t penetrate. Being a monolithic structure it is less likely to collapse in an earthquake.
30% - 50% faster construction reduces cost of labour, labour, scaffold and equipment equipment hire. On site work is minimised requiring less skilled labour. No special tools needed. Less maintenance over its lifetime. Can be occupied sooner saving on interest etc. •
•
Environmentally Friendly •
Uses only sustainable and recycled materials.
PLASWALL™
Plaswall™
System Advantages
Flood Resilient • •
•
Termite and Vermin proof •
Term ermite ites, s, bor borers ers and rod rodent ents s can’t can’t eat con concre crete. te.
•
Eliminates physical barriers and hazardous chemical treatments.
Fire Resistant •
Quickly cleaned and reoccupied if inundated with flood water water.. No timber or plasterboard to swell or rot. No cavities to trap harmful, smelly sludge.
Non-combustible or highly fire resistant materials make a safer environment
Energy Efficient
System Advantages FIBRE CEMENT BOARD Acts as exterior / interior wall surface, ready for any type of finishing application.
Plaswall™
Plaswall™
HIGH QUALITY WALL FINISH - Provides a very smooth flat wall finish.
Plaswall™
Architect’s Concept
Plaswall™
ACTUAL PHOTO OF COMPLETELY FINISHED PROJECT AFTER 14 WEEKS
During Construction
Recommended for use in any type of building designs . PLASWALL™ Whether for residential or commercial use, Plaswall™ panels can be custom fitted to meet your design requirements. May it be curved or linear walls, Plaswall™ panels provides more flexibility than a concrete hollow block wall and gives a
Plaswall™
EASE OF CONSTRUCTION • Pre-cut Plaswall™ panels allow greater flexibility on site. • Allows easy installation of services. • Walls are custom manufactured to size in the factory and delivered to site. • No cutting required. • Metal jambs for window and door openings are available as an option.
The
CONSTRUCTION PROCESS
Plaswall™
Excavation FINISH FLOOR LINE
COMPACTED 20mm GRAVEL BEDDING
EXCAVATING FOR FOOTING - Layout and Excavation Excavation for foundation to required lines and grades. - Erect basic batter boards and reference marks at places where
Plaswall™
Foundation Typical Slab Section
With MA MAT T FOUNDATION FOUNDATION methods, loads are evenly distributed throughout the structure providing greater strength and stability .
Plaswall™
Slab Concreting
MIN. DEVELOP STRENGTH OF CONCRETE CONCRETE IN 28 DAYS DAYS
- Pour the slab using ready mixed concrete. Provide floated finish when slab attains proper proper set, trowel to a smooth, hard, dense finish. - Position polyethylene plastic damp-proofing on top of gravel gravel base for all grades of slab (optional) depending on actual soil
Plaswall™
Installation - Additional horizontal and vertical reinforcements are placed inside the panels at an interval of 300mm on As per code requirements) centres. ( As - Upon completion of panel installation, electrical and plumbing rough-ins that go into the wall should be positioned before pouring the concrete. - Pouring of concrete is done in intervals of 300 – 600 mm layers with slump ratio equivalent to 7. Completed ground floor wall panels with optional metal door and window jambs. jambs .
Plaswall™
Installation 25mm
Metal Deck Reinf. Bar Wall Panel Decking overlapped 25mm from edge of wall panels .
- Metal decking can be used for upper floors, floors, with reinforcements designed for a one-way slab. - Scaffoldings and framing members are set accurately to required lines and level and should be
Plaswall™
Installation METAL TRUSS
X X XXX
ANGLE BARS J-BARS
WALL PANEL
ROOF TRUSS TO WALL DETAIL Roof trusses are anchored onto the wall by welding anchor bars to
Plaswall™
Plaswall™
TYPICAL HOUSE SHELL STRUCTURE
Plaswall™
INSTALLATION of
other
TRADES
Utilities PVC CONDUIT
Plaswall™
- No Chipping required for conduit and utility boxes inside the walls. - Conduits are placed into the panel before pouring concrete. Cut appropriate opening for utility box.
Utilities PVC PIPE
Plaswall™
FAUCET
PLASWALL™
SAME PROCEDURE AS FOR ELECTRICAL CONDUITS - PIPES ARE PLACED INTO THE PANELS
Utilities Even after Plaswall™ panels have been completely poured with concrete, additional electrical conduit or outlets can still be added by cutting out a portion of the wall as needed, then rendered with cement for a smooth finish. - The same procedure applies for water lines and sanitary pipes that may be added into the wall.
Plaswall™
Finishing Fibre Insulation Metal Furring
Gypsum board
Plaswall™
Finishing
Plaswall™
Plaswall™
12mm GYPSUM BOARD OR 6mm MGO / Fibre Cement sheeting. CEILING ON O N GALVANIZED METAL FURRING.
- Metal joist at ground level ceiling
Finishing
Plaswall™
Recessed panel edges assures a seamless finish
Plaswall™
Mesh Tape
Joint Compound
- Apply initial coat of jointing compound on the recessed edge, then attach the mesh tape and and let dry before applying a final coat .
Finishing
Fibre cement board forms with Reinforced Concrete fill. Optional Wooden Tread Attached to RC Stairs.
Plaswall™
Plaswall™
ON SITE
Plaswall™
Plaswall™
FLOOD proof, FIRE proof, CYCLONE proof.
Plaswall™
Plaswall™
Curved Display Walls
PLASWALL™
Plaswall™
PERGOLAS
Plaswall™
TIMBER LOOK CONCRETE
Plaswall™
TIMBER LOOK CONCRETE PRODUCTS
PLASWALL™
CONCRETE FENCING Plaswall™
Completed Projects
Plaswall™ Plaswall™
Plaswall™ Plaswall™
Plaswall™
PLASWALL™
Plaswall™
COMPLETED PROJECTS
Plaswall™
Plaswall™
Plaswall™
COMPLETED
PROJECTS
Plaswall™
Plaswall™
Plaswall™
Plaswall™
Plaswall™
PROJECTS Plaswall™ Plaswall™
Plaswall™ Plaswall™
15 STOREY APARTMENTS
Plaswall™
Now in
AUSTRALIA
&
NEW ZEALAND
Build Faster Build Stronger with the
Plaswall™ Panel
