BELZONA® SOLUTION GUIDE FOR STORAGE TANKS
Internal Protection • Internal Corrosion solved using high performance tank linings Belzona 1321 (Ceramic S Metal) Erosion/corrosion protection (to 60°C) Belzona 1341 (Supermetalglide) Spray applied erosion/corrosion protection Belzona 1391 (Ceramic HT) Erosion/corrosion protection at elevated temperatures (to 120°C) Belzona 1391S Spray applied elevated temperature corrosion protection (110°C) Belzona 1391T Erosion/corrosion protection at elevated temperatures (120°C) Belzona 4311 (Magma CR1) Resistant to a range of aggresive chemicals Belzona 5811 (Immersion Grade) Corrosion protection (to 50°C) Belzona 5891 (HT Immersion Grade) Corrosion protection (to 90°C)
External Protection
Nozzle Inserts
• Exposure to Atmospheric Corrosion solved using high performance barrier coatings • Corrosion Under Insulation solved using high performance barrier coatings
• Small Bore Nozzle Corrosion and Erosion solved using nozzle inserts
Belzona 5111 (Ceramic Cladding) UV and chemical resistant barrier coating Belzona 6111 (Liquid Anode) Anodic protection for environmental steelwork Belzona 5831 (ST-Barrier) surface tolerant protection Belzona 5841 In service applied CUI protection (30-80°C) Belzona 5851 (HA-Barrier) In service applied CUI protection (70-150°C) Belzona 5891 (HT Immersion Grade) Elevated temperature protection Key features: • Surface tolerant • On line application • Speed of application • Chemical resistance
By utilising a cost-effective Belzona solution, maintenance personnel can:
• Reduce downtime • Lower maintenance costs • Improve efficiency • Simplify maintenance procedures • Extend machinery and equipment life
Flange Face Forming • Damage flanges solved using flange face reforming • Corrosion protection solved using flange face coating
Internal Repairs • Corrosion pitting solved using internal bonding • Damaged linings solved using internal bonding • Leaking welds and joints solved using internal bonding Belzona 1111 (Super Metal) General repairs Belzona 1321 (Ceramic S Metal) Erosion/corrosion protection (to 60°C) Belzona 4301 (Magma CR1 Hi-build) Chemical resistant repairs Key features: • Extra mechanical strength • Strong chemical resistance • Corrosion resistance • Removes need for stress relieving
www.belzona.com
Belzona Polymerics Ltd., Claro Road, Harrogate, HG1 4DS, England. Tel: +44 (0) 1423 567641 Fax: +44 (0) 1423 505967 E-mail:
[email protected]
• Risk of Water Ingress into Insulation/Under Insulation solved using Lagseal solution Belzona 3211 (Lagseal) for sealing insulation Key features: • Spray/brush application • Speed of application • Inspection (NDT/Visual) friendly • Fire rated (will not add to a fire)
External Repairs • Stressed joints and seams solved using external bonding
Key features: • Extra mechanical strength • Strong chemical resistance • Corrosion resistance • Removes need for stress relieving
Key features: • No hot work necessary • Independently tested to ANSI 150#, 300# & 600# flange rating • Applied in minutes • Returned to service in hours
ISO 9001:2000 Q 09335 ISO 14001:2004 EMS 509612
Weatherproofing Insulation
Belzona 1111 (Super Metal) General repairs Belzona 1221 (Super E Metal) Emergency leak sealing Belzona 1831 Surface tolerant repairs Belzona 1251 (HA-Metal) Hot surface repairs (70-150°C)
Belzona 1111 (Super Metal) General repairs Belzona 1321 (Ceramic S Metal) / Belzona 1391 (Ceramic HT) Complete flange forming Belzona 4301 (Magma CR1 Hi-build) Maximum chemical resistance
Key features: • Explosive decompression resistance • Cathodic disbondment resistance • Resist chemicals and aqueous hydrocarbon solutions This table is a guide. For accurate coating selection and to check you have the latest version of this guide, please consult a Belzona Technical Consultant. Availability of some products may be geographically limited.
The Oil & Gas industry demands production techniques which involve high operating temperatures and pressures.
Belzona Inc., 2000 N.W. 88 Court, Miami, Florida 33172, U.S.A. Tel: +1 (305) 594 4994 Fax: +1 (305) 599 1140 E-mail:
[email protected]
Belzona Asia Pacific Rattakit Building, 29/13 Moo 9, Sukhumvit Road, Banglamung Chonburi 20150, Thailand Tel: +66 38 378099 Fax: +66 38 378098 E-mail:
[email protected]
Belzona 1111 (Super Metal) General insert manufacture Belzona 1321 (Ceramic S Metal) / Belzona 1391 (Ceramic HT) Erosion resistant inserts Belzona 4301 (Magma CR1 Hi-build) Chemical resistant inserts Key features: • Repairs defects/ holidays • Free lining assured • Can be engineered to solve erosion problems
Repair Composites • Thin Wall/Through Wall Defect solved using plate bonding and/ or composite systems Belzona 1111 (Super Metal) General plate bonding and composite repairs Belzona 1221 (Super E-Metal) Extended working life Belzona 1251 (HA-Metal) Bonding dobuler plates and composite wraps onto hot surfaces Belzona 1831 (Super UW-Metal) Surface tolerant repairs to damp, wet or underwater surfaces Belzona SuperWrap (Belzona 1871, 1971, 9371) ISO/ASME compliant repairs to pressurised systems Key features: • Compliant with international codes and standards • An engineered solution that is fit for purpose • Inspectable • Maintainable
Copyright © 2008 by Belzona International Limited. All rights reserved. No part of this work covered by the copyrights hereon may be reproduced or used in any form or by any means - graphic, electronic or mechanical including photocopying, recording, taping or information storage and retrieval systems - without written permission of the publisher. Belzona® is a registered trade mark 33-10-08