Preliminary Issue (Do Not Circulate)
02
25.01.11
Re-issued for Information
01
24.12.10
Issued for Information
Rev.
Issued date
OSY OSY
Description
Made by
Chk'd by
Disc. appr.
Proj. appr.
Client appr.
Contractor:
Client:
Contract No.:
75348-EPC-NSBU
Project no:
Project title:
G579 Document sub-type:
RA
EKOL ACCOMMO ACCOMMODATION DATION PLATFORM PLATFORM - TOPSIDES TOPSIDES & BRIDGES Platform(s):
EKOL
Area(s):
A00
System(s):
DFO code:
Tag(s):
G00
N/A
Document title:
SPPID WORK PROCEDUR PROCEDURE E Document no.:
Page:
Rev.:
EKOL-SMO-X-XXXXX
02
1 of 79
Report SPPID Work Procedure
Table of Contents 1
2
3
4
5
Introduc Introduction..... tion.......... ........... ............ ........... ............. ............. .......... .......... ........... ............ ............... ............... ............ ............ ............ ............... ............... ............ ............6 ......6 1.1
Purpose Purpose..... .......... ........... ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... .........6 ....6
1.2
Referenc References es .......... ............... .......... ........... ............... ............... ............ ............ ............ .............. ............. .......... .......... .......... ........... ............... ............... ............ .......6 .6
1.3
Softwar Software e Version Version ........... ................. ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... ........... .............. .............. ........6 ..6
1.4
Delivera Deliverables bles and Exclusio Exclusions ns ........... ................. ............ ........... ............. ............. .......... .......... ........... ............ ............... ............... ............ ...........6 .....6
1.4.1 1.4.1
P&IDs P&IDs .......... ............... ........... ............ .............. .............. ............ ........... .......... .......... ............. ............. ........... ............ ............ ............... ............... ............ ........6 ..6
1.4.2 1.4.2
Line List.............. List................... ........... ........... ............. ............. .......... .......... ........... ............... ............... ............ ............ ............ ............... ............... ............6 ......6
1.4.3 1.4.3
Process Process Datashe Datasheets. ets....... ............ ............ ............ ........... ............. ............. .......... .......... ........... .............. .............. ........... .......... .......... .......... .......7 ..7
Executi Execution on Workflow ............ .................. ............ ............ .............. ............. .......... .......... .......... ............. .............. ............ ........... .......... .......... ............. ............. ........8 ...8 2.1
Databas Database e Adminis Administrat trative ive Setup...... Setup........... .......... ........... ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... .......8 ..8
2.2
New Symbol Symbol Requirem Requirement ent ............ .................. ............ ........... ............. ............. .......... .......... ........... .............. .............. ........... .......... .......... ..........8 .....8
2.3
P&ID P&ID and Line Line List List Creati Creation..... on........... ........... .......... .......... .......... ............. .............. ............ ............ ............ ............... ............... ............ ............9 ......9
General..... General.......... .......... .......... .......... ........... .............. .............. ........... .......... .......... ............. ............. ........... ............ ............ ............... ............... ............ ............ ............ ........10 ..10 3.1
Softwar Software e and Data Data Acce Access..... ss.......... .......... .......... .......... ........... .............. .............. ........... .......... .......... ............. ............. ........... ............ ...........10 .....10
3.2
Drive Drive Mappin Mapping g ............ .................. ............ ........... ............. ............. .......... .......... ........... .............. .............. ........... .......... .......... .......... ............. .............. ........10 ..10
3.3
Project Project Direc Directory tory Structu Structure......... re.............. .......... ........... ............ .............. .............. ........... .......... .......... ............. ............. ........... ............ ...........10 .....10
3.4
Backup Backup .......... ................ ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... ........... ............ ............... ............... ............ .........11 ...11
Project Project Tagging Tagging Conventio Convention........ n.............. ............ ............ ............... ............... ............ ............ ............ .............. ............. .......... .......... .......... ........... ........12 ..12 4.1
Equipme Equipment nt .......... ............... ........... ............ .............. .............. ............ ........... .......... .......... ............. ............. ........... ............ ............ ............... ............... ............12 ......12
4.2
Instrume Instrument. nt...... .......... .......... .......... ........... ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... ..........12 .....12
4.3
Piping Piping Compon Component ents s .......... ................ ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............12 .......12
4.3.1 4.3.1
Manual Manual Valves Valves .......... ................ ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... ........... ............ ............12 ......12
4.3.2 4.3.2
Piping Piping Special Specialitie ities.... s......... .......... ........... ............ ........... ............. ............. .......... .......... ........... ............... ............... ............ ............ ............ .........13 ...13
4.3.3 4.3.3
Flanges.. Flanges....... ........... ........... .......... .......... ............. ............. ........... ............ ............ ............... ............... ............ ............ ............ .............. ............. .......... .......13 ..13
4.4
Line Line Number Number..... .......... .......... .......... ........... .............. .............. ............ ........... .......... .......... ............. ............. ........... ............ ............ ............... ............... ..........14 ....14
4.5
Paramet Parameter er Intege Integer/ r/ Decimal Decimal Precis Precision.. ion....... ........... ............ ............ ............ ............... ............... ............ ............ ............... ...............14 ......14
Deliverab Deliverables........ les............. .......... .......... .......... .............. ............... ............ ............ ........... ............. ............. .......... .......... ........... ............ ............... ............... ............ .........15 ...15 5.1
P&IDs P&IDs ........... ................. ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... .........15 ....15
5.1.1 5.1.1
P&ID Layout Layout ........... ................. ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... ........... .............. ..............15 ......15
5.1.2 5.1.2
2D Graphics Graphics..... ........... ............ ............ ........... ............. ............. .......... .......... ........... ............ ............... ............... ............ ............ ............... ...............16 ......16
5.1.3 5.1.3
Data......... Data............... ............ ........... .......... ............. ............. .......... ........... ............ ............... ............... ............ ............ ............ ............... ............... ............ ........17 ..17
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 2 of 79
Report SPPID Work Procedure 5.2 6
7
Line Line List List .......... ................ ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... .......18 ..18
P&ID Layout Layout .......... ................ ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... .......21 ..21 6.1
Create Create New Drawi Drawing..... ng.......... .......... ........... ........... .......... ............. ............. .......... ........... ............ ............... ............... ............ ............ ............ ...........21 .....21
6.2
Place Place Title Block Block Label.. Label........ ............ ............ ............ ........... ............. ............. .......... .......... ........... ............... ............... ............ ............ ............ .........23 ...23
6.3
Add New Revision Revision .......... ................ ............ ........... ............. ............. .......... .......... ........... ............ ............... ............... ............ ............ ............ .............24 .......24
6.4
Place Place Revisio Revision n Label Label .......... ............... ........... ............ ............... ............... ............ ............ ........... ............. ............. .......... .......... ........... ............ ..........26 ....26
6.5
Change Change Drawing Drawing Border Border .......... ............... .......... ........... .............. .............. ............ ........... .......... .......... ............. ............. ........... ............ ............ ........ 27
2D Graphics... Graphics........ .......... .......... .......... .......... .............. ............... ............ ............ ........... ............. ............. .......... .......... ........... ............ ............... ............... ............ .........29 ...29 7.1
Change Change Attribut Attribute e of of Joined Joined Process Process Lines Lines .......... ................ ............ ........... ............. ............. .......... .......... ........... ............ ..........29 ....29
7.2
Indicate Indicate Line Line Flow Directio Direction n ........... ................ .......... .......... .......... ............. .............. ............ ............ ............ ............... ............... ............ ..........33 ....33
7.3
Place Place Genera Generall Note, Note, Note Note and Hold............. Hold.................. .......... .......... ............. ............. ........... ............ ............ ............... ............... ........34 ..34
7.4
Place Place Equipme Equipment nt Box .......... ............... ........... ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ............ ..........36 ....36
7.5
Place Place Signa Signall and and Line Line .......... ............... ........... ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ............ ..........37 ....37
7.5.1 7.5.1
Instrume Instrument nt ............ .................. ............ ............ .............. ............. .......... .......... .......... ............. .............. ............ ........... .......... .......... ............. ............. ......37 .37
7.5.2 7.5.2
Piping Piping .......... ............... ........... ............ .............. .............. ............ ........... .......... .......... ............. ............. ........... ............ ............ ............... ............... ............38 ......38
7.6
Place Place Line Line Number Number Label... Label........ .......... ........... ............ ............ .............. ............. .......... .......... .......... ............. .............. ............ ........... .......... ........40 ...40
7.7
Place Place Tie-In Tie-In Poin Pointt Label Label and and Segmen Segmentt Break... Break......... ............ ............ ............ ............... ............... ............ ............ ............ ........41 ..41
7.7.1 7.7.1
Tie-in Tie-in Point Point Label...... Label........... .......... .......... ........... ............... ............... ............ ............ ............ ............... ............... ............ ............ ............ ..........41 ....41
7.7.2 7.7.2
Segmen Segmentt Break Break .......... ................ ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............43 .......43
7.7.3 7.7.3
Exampl Example e .......... ............... .......... .......... ........... .............. ............. .......... .......... .......... ............. .............. ............ ........... .......... .......... ............. ............. ........44 ...44
7.8
Place Place Offpag Offpage e Connect Connector or (OPC).... (OPC)......... ........... ............ ............ .............. ............. .......... .......... .......... ........... ............... ............... ...........45 .....45
7.8.1 7.8.1
Project Project OPC...... OPC........... ........... ............ ........... ............. ............. .......... .......... ........... ............ ............... ............... ............ ............ ............... ...............45 ......45
7.8.2 7.8.2
Dummy Dummy OPC ........... ................. ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............. .........46 .46
7.9
Place Place Pipin Piping g Valve Valve and Associat Associated ed Labels Labels .......... ................ ............ ............ ............... ............... ............ ............ ............ ..........47 ....47
7.10
Place Place Instrume Instrument nt Valve Valve and and Associat Associated ed Label Labels s .......... ............... .......... ........... .............. .............. ........... .......... .......... ........48 ...48
7.10.1 7.10.1
Control Control Valve Valve ........... ................. ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............. .........48 .48
7.10.2 7.10.2
Actuated Actuated Valve Valve .......... ................ ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............49 .......49
7.11
Place Place of PCS Label and SP Label Label .......... ............... .......... ........... ........... ............. ............. .......... .......... ........... .............. .............. ..........51 ....51
7.12
Place Place Slope Slope Symbol... Symbol......... ............ ........... .......... .......... ............. ............. ........... ............ ............ ............... ............... ............ ............ ........... ............52 .......52
7.12.1 7.12.1
On Line......... Line.............. ........... ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ............ .............. ............. .......... .......52 ..52
7.12.2 7.12.2
At Equipme Equipment nt..... ........... ............ ............ ............ ............... ............... ............ ............ ............ ............... ............... ............ ............ ........... ............. .........52 .52
7.13
Insert Insert Auxilia Auxiliary ry Graphic..... Graphic.......... .......... .......... ........... ............... ............... ............ ............ ............ .............. ............. .......... .......... .......... ........... ........53 ..53
7.14
Place Place Revisio Revision n Cloud Cloud and Revision Revision Triangle... Triangle......... ............ ............ ............ .............. ............. .......... .......... .......... ........... ........54 ..54
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 3 of 79
Report SPPID Work Procedure
8
7.14.1
Revision Cloud ....................................................................................................54
7.14.2
Revision Triangle.................................................................................................54
7.15
Create Line Gaps........................................................................................................55
7.16
Place Nozzle...............................................................................................................56
Data...................................................................................................................................58 8.1
Enter Data at OPCs ....................................................................................................58
8.1.1
Project OPC.........................................................................................................58
8.1.2
Dummy OPC .......................................................................................................58
8.2
Enter Data at Tie-In Label...........................................................................................59
8.3
Enter Data at Piping Valve..........................................................................................60
8.4
Enter Data at Instrument Valve...................................................................................60
8.4.1
Control Valve .......................................................................................................60
8.4.2
Actuated Valve ....................................................................................................61
8.5
Enter Data at Control Loop (Alarm/Setpoint)...............................................................62
8.6
Enter Data at Equipment Box......................................................................................63
8.6.1
Column Vessel Equipment Box............................................................................63
8.6.2
Pump Equipment Box..........................................................................................63
8.6.3
Filter Equipment Box ...........................................................................................64
8.6.4
Tank Equipment Box ...........................................................................................65
8.6.4.1
Cylindrical Tank ............................................................................................65
8.6.4.2
Rectangular Tank .........................................................................................66
8.6.5
Compressor Equipment Box ................................................................................66
8.6.6
Agitator Equipment Box .......................................................................................67
8.6.7
Electrical Heater Equipment Box .........................................................................67
8.6.8
Heat Exchanger Equipment Box..........................................................................68
8.6.9
Blower Equipment Box ........................................................................................68
8.6.10
Reverse Osmosis Equipment Box .......................................................................69
8.6.10.1
Cylindrical.....................................................................................................69
8.6.10.2
Rectangular ..................................................................................................69
8.6.11 8.7
Electrolytic Cell Equipment Box ...........................................................................70
Enter Data at Process Line .........................................................................................71
8.7.1
Minimum Information ...........................................................................................71
8.7.2
Detail Information.................................................................................................71
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 4 of 79
Report SPPID Work Procedure 8.8
8.8.1
On Line................................................................................................................72
8.8.2
At Equipment.......................................................................................................72
8.9 9
Enter Data at Slope Symbol........................................................................................72
Perform Consistency Check .......................................................................................73
Deliverables.......................................................................................................................74 9.1
Hide VDS No ..............................................................................................................74
9.2
Hide Tie-In Label ........................................................................................................74
9.3
Print P&ID...................................................................................................................75
9.3.1
On Paper .............................................................................................................75
9.3.2
As PDF................................................................................................................77
9.4
Generate Line List ......................................................................................................79
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 5 of 79
Report SPPID Work Procedure
1
Introduction
1.1
Purpose
The intent of this document is to provide the procedure for using SmartPlant P&ID (SPPID) in the detailed engineering phase of the EKOL Accommodation Platform Topside & Bridges project.
1.2
References
The SPPID Queries revisions used in preparing this work procedure are: SPPID Queries 13Sep SPPID Queries B 04Oct SPPID Queries C 15Nov SPPID Queries D 07Dec SPPID Queries E (current working copy)
Additional company references include: TCD 2169 COPENS TCD 4314 DFO TCD 5060 Piping and Valve Specification BD01-PP-U-00011-001 to -016 Legend of Process Symbols
1.3
Software Version
SPPID software version used is 06.00.00.32 (v2009 SP2).
1.4
Deliverables and Exclusions
1.4.1
P&IDs
SPPID will be used to create Process P&IDs (discipline code U) and Safety P&IDs (discipline code F), as discussed in TQ SMO-EKOL-Q-0054. Sanitary P&IDs (discipline code H) and HVAC P&IDs (discipline code H) will be created in AutoCAD. 1.4.2
Line List
02
SPPID will hold most of the data required in DFO. The first version of the Line List will be generated from SPPID as Excel spreadsheet, and data from Piping and Tagging will be manually entered into the spreadsheet. Some of the data from Piping will be entered into SPPID. The final Line List will be delivered as an Excel spreadsheet. [HOLD – for confirmation]
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 6 of 79
Report SPPID Work Procedure 1.4.3
Process Datasheets
As discussed in SPPID query #11, Process Datasheets will be prepared totally in the conventional way of MS Excel and will not be generated from SPPID.
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 7 of 79
Report SPPID Work Procedure
2
Execution Workflow
2.1
Database Administrative Setup ADMINISTRATOR creates a site server
New Database
ADMINISTRATOR customizes drawing template according to COMPANY requirement
ADMINISTRATOR develops SPPID Work Procedure (this document)
2.2
ADMINISTRATOR restores EKOL plant to the site
ADMINISTRATOR plans security roles for users
New Symbol Requirement ENGINEER highlights to ADMINISTRATOR/ ENGINEER (LEGEND) on new symbol requirement
New Symbol
ADMINISTRATOR places symbol in the SPPID database and informs DESIGNER on the folder location
ENGINEER (LEGEND) includes new symbol in General Legend and ENGINEER adds new symbol to draft P&ID
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
ADMINISTRATOR logs query in SPPID Queries.doc for the creation of the new symbol
REVISION NO.:
02
ADMINISTRATOR closes query upon availability of new SPPID symbol and informs ENGINEER (LEGEND)/ ENGINEER
REVISION DATE:
APPROVED:
25.01.11 Page 8 of 79
Report SPPID Work Procedure
2.3
P&ID and Line List Creation
02 ENGINEER gives new P&ID title block data to ADMINISTRATOR, and gives 1 drawing sketch* and line 2 data* to DESIGNER
New P&ID
ENGINEER gives red-line marked P&ID and modification to line data to DESIGNER
New P&ID Revision
ENGINEER checks P&ID and Line List
DESIGNER prints P&ID and generates Line List (partial report) [HOLD – for confirmation]
Engineer provides comments to DESIGNER (if necessary)
DESIGNER draws P&ID (equipment, instrument, process line, valves etc)
ADMINISTRATOR adds new drawing in SPPID Drawing Manager
DESIGNER inputs data (equipment/instrument tag number, process line properties, etc)
DESIGNER incorporates comments (if necessary)
P&ID and Line List are ready
*1 Symbols on drawing sketch has to follow General Legend EKOL-SMO-U-16000-001 through EKOL-SMO-U-16006-001, which has been produced based on Legend of Process Symbols BD01-PP-U-00011-001 through BD01-PP-U-00011-016. Line numbering structure has to comply with COPENS. *2 Line data fields provided has to follow DFO requirements of Line List. Not all fields required in DFO will be shown on the first version of the Line List. Data from Piping and Tagging will be combined to form Line List (DFO standard). [HOLD – for confirmation]
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 9 of 79
Report SPPID Work Procedure
3
General
3.1
Software and Data Access
Only administrators/users who are working on this project will have SmartPlant P&ID installed on their computer.
3.2
Drive Mapping
Map Y: drive (preferred) as \\smoenas6\spf\sppid for easy folder access.
3.3
Project Directory Structure
Plant Structure = EKOL Plant Group = System group 1, 2, 3 etc, where each system group is sub-divided into systems
P&IDs are grouped under the various systems. Refer to Master Document Register.
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 10 of 79
Report SPPID Work Procedure
3.4
Backup
Daily backup of the EKOL plant has been scheduled, where the files are stored at two locations: ftp://b2bftp.conocophillips.com/SMOE/Incoming/backup/SPPID/ \\smoenas6\spf\sppid\backup
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 11 of 79
Report SPPID Work Procedure
4
Project Tagging Convention
4.1
Equipment
Equipment tag number has the following format:
<5 digit sequence number> e.g. 67 12345 (for pump) Where alpha prefix is applicable, the equipment tag number is: <-><5 digit sequence number> e.g. 05 FA-12345 (for fan-blower) Refer to COPENS for the list of equipment category codes and alpha prefix.
4.2
Instrument
Instrument tag number has the following format: <-><5 digit sequence number> e.g. 43 PI-03406 (for PI) 91 HCV-02908 (for HCV) 93 PSV-12345 (for PSV) Refer to COPENS for the list of equipment category codes and alpha prefix.
4.3
Piping Components
4.3.1
Manual Valves
Manual valves with nominal diameter 2” and above in size have to be tagged. Manual valves with nominal diameter below 2” do not have to be tagged, unless the valve is classified as critical for operation or safety integrity. Manual valves are tagged according to <5-digit sequence number> Category code = 87 Sequence Number = 00001 to 99999, sub-range has been allocated according to service Service AI AP AV
Description
Allocated Range 00251-00300*1 00251-00300*1
Air Instrument Air Plant Air Vacuum
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 12 of 79
Report SPPID Work Procedure Service CS DO DS DW FJ GI OF PR PV PW VA VF WD WF WP WS
Description Chemical, Sodium Hypochlorite Solution Drain, Oily Drain, Sewer/Sanitary Drain, Water/Storm Jet Fuel Gas, Inert Oil, Fuel (Diesel) Process Hydrocarbons Multiphase, Wet Process Hydrocarbons Vapor Produced Water Vent, Atmospheric Vent, Flare Water, Fresh Service Water, Sea Fire Fighting Water, Fresh Potable Water, Sea
Allocated Range 00201-00250 00051-00100 00451-00500*2 00151-00200 00101-00150
00451-00500*2 00451-00500*2 00301-00400 00001-00050
*1 AI and AP share the same range *2 DW, VA and WD share the same range 4.3.2
Piping Specialities
Category code 61 is used for piping specialities e.g. flexible hose and injection point. 4.3.3
Flanges
02
In order to easily identify which pipe each flange belongs to, the tag number of the flange shall be the same as the tag number of the equipment it belongs to, with a suffix of -FLxx, where xx represents a sequence number. Flanges are tagged according to: <-><-FL> e.g. 010-001-FL01 [HOLD – requirement to show flange tag on P&ID is not clear from COPENS Rev 12. However, flange tag may need to be captured in database. It can be done by keying in 010-001-FL01 at TagSequenceNo. Place Tag No (\Labels\Piping Segment), if necessary – to be confirmed]
DOCUMENT NO.:
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REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 13 of 79
Report SPPID Work Procedure
4.4
Line Number
02
In addition to Piping and Valve Specifications, refer to Piping Class and Valve Specification EKOL-SMO-P-07002 for selection of pipe class (specification). Refer to COPENS for service and insulation class.
4.5
Parameter Integer/ Decimal Precision
Parameter Temperature Pressure drop Pressure Power Distance Flow rate, volume Thickness Volume Differential pressure Flow rate, mass
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
Integer or Decimal, Precision Integer Decimal, 0.01 Decimal, 0.01 Decimal, 0.1 Integer Decimal, 0.1 Integer Decimal, 0.1 Integer Decimal, 0.01
REVISION NO.:
02
REVISION DATE:
Example 1C 1.23 bar 1.23 barg 1.2 kW 1 mm 1.2 m3/h 1 mm 1.2 m3 1 Pa 1.23 kg/h
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Report SPPID Work Procedure
5
Deliverables
5.1
P&IDs
SPPID is used in the creation of P&IDs. There are three parts to a P&ID – P&ID Layout, 2D graphics and data. 5.1.1
P&ID Layout
Drawing border for the P&IDs follows the project standards.
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 15 of 79
Report SPPID Work Procedure Refer to Section 6 for detailed steps of placing the title block, revision record and reference record labels on the P&ID.
5.1.2
2D Graphics
Refer to Section 7 for detailed steps of placing the equipment, piping component and instrument components symbols, etc.
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02
REVISION DATE:
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25.01.11 Page 16 of 79
Report SPPID Work Procedure 5.1.3
Data
Refer to Section 8 for detailed steps of keying in equipment, line and instrument data.
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REVISION NO.:
02
REVISION DATE:
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Report SPPID Work Procedure
5.2
Line List
02
Based on DFO, the Line List is a comprehensive report that contains the fields listed below. Only data that has been highlighted in bold will be entered by Process/Safety in SPPID to generate the partial Line List. [HOLD – DFO Line List generation procedure] [HOLD – data to be filled by Process/Safety in SPPID] Functional Location Information Functional location Functional location description Sort field (project reference) Service from tag code/ line number Service to tag code/ line number Superior functional location (system) Status Area code Line Data Line sequence number Pipe class sheet (piping specification) Nominal size (diameter) Nominal size - unit of measure Product service code Insulation class Line suffix - optional sub code Nominal size maximum (diameter) Nominal size minimum (diameter) Pipe wall thickness maximum (mm) Pipe wall thickness minimum (mm) Corrosion allowance (mm) Insulated (yes/no) Insulation thickness (mm) NORSOK coating system number Heat tracing (yes/no) Heat tracing (º C) Pipe Schedule/Remark Line Process Design Information Fluid categorization (PED) Design code hazard category (PED) Fluid flow medium Fluid phase (L/M/V) Operating volumetric flow (actual-m3/h) Operation (intermittent or constant) DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 18 of 79
Report SPPID Work Procedure Pressure drop calculation (bar/100m) Operating normal velocity (m/s) Operating density of flow (kg/m3) Operating/mixed viscosity vapour/liquid (cP) RoV2 (Kg/ms2) Operating maximum velocity (m/s) Maximum flare velocity (Mach) Operating minimum velocity (m/s) Empirical constant erosion velocity Design erosion velocity (m/s) Design pressure drop (bar/100m) Liquid fraction Compressibility CO2 pressure (barg) CO2 gas in mole (%) H2S pressure (barg) Ph design Sand production (yes/no) Sand (ppm) Process design pressure (barg) Process design temp max (º C) Structural Design Information Design temperature min (º C) Design temperature max (º C) Design pressure maximum (barg) Design pressure minimum (barg) Stress Critical Line (C/S) NDT class Test Condition TEST pressure (barg) TEST medium TEST type TEST chemically clean (yes/no) TEST date of pressure test Operating Information OPER maximum pressure (barg) OPER normal pressure (barg) OPER temp minimum (º C) OPER temp normal (º C) OPER temp maximum (º C) Cross reference Information Penetration drawing/report including page/section DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 19 of 79
Report SPPID Work Procedure Stress drawing/report including page/section P&ID drawing number 1 P&ID drawing number 2 P&ID drawing number 3 Design Isometric drawing number 1 Design Isometric drawing number 2 Design Isometric drawing number 3 Inspection isometric drawing number 1 Inspection isometric drawing number 2 Inspection isometric drawing number 3 Stress isometric drawing number 1 Stress isometric drawing number 2 Functional location long text [HOLD – requirement to be filled in SPPID]
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02
REVISION DATE:
APPROVED:
25.01.11 Page 20 of 79
Report SPPID Work Procedure
6
P&ID Layout
6.1
Create New Drawing
Get the following information ready: o Document code UF o Document type Process OR Health, Safety & Environmental Engineering HSE o Drawing number e.g. EKOL-SMO-U-00001-001 o Sequence number e.g. 00001 Name e.g. EKOL-SMO-U-00001-001 (same as Drawing number) o o Path use the default (\\smoenas6\spf\sppid\ekol\...) o Sheet number e.g. 001 (3 digit number) o Template use the default (A1 EKOL.pid) o Title e.g. P&ID SEAWATER LIFT PUMPS & FILTERS Title Block Revision 01 (text only; Refer to Section 6.3) o System e.g. 500 o Start>Intergraph SmartPlant P&ID>Drawing Manager o If necessary, point to at \\smoenas6\spf\sppid\ini\ Right-click at the system number Select New Drawing…
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REVISION DATE:
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25.01.11 Page 21 of 79
Report SPPID Work Procedure
Select/Key in the relevant information at New Drawing window
SUB TYPE DISP.: U OR F SEQ. No.
The sample shows where the entry will appear on the title block after the label has been laced. Refer to Section 6.2.
REV.
Click OK
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REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 22 of 79
Report SPPID Work Procedure
6.2
Place Title Block Label
Get the following information ready: Area e.g. U14 Pick Title Block Label – SMOE.sym (\Design) Place the label at the bottom right hand corner
Select the Area Code at Properties>Drawing
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 23 of 79
Report SPPID Work Procedure
6.3
Add New Revision
Get the following information ready: Description e.g. ISSUED FOR IDC Approved by e.g. YHY Client approved by e.g. COP Created by e.g. JC Project approved by e.g. SJW Checked by e.g. US/DFJ Revision Date e.g. 01-Nov-10 in the format DD-Mmm-YY Major Revision e.g. 01 From Drawing Manager, right click at the drawing name Select Revisions>New Revision…
Key in the relevant information
DESCRIPTION OF REVISION DISC. APPR. The sample shows where the CLIENT APPR. entry will appear on the MADE BY revision block after the label PROJ. APPR. CHK’D BY has been placed. Refer to ISSUE DATE Section 6.4. REV No.
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02
REVISION DATE:
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Report SPPID Work Procedure
Check Associate version
Click OK
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02
REVISION DATE:
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Report SPPID Work Procedure
6.4
Place Revision Label
Pick Revision Label – SMOE.sym (\Design) Place the label at the bottom left hand corner
enlarge
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 26 of 79
Report SPPID Work Procedure
6.5
Change Drawing Border
From Drawing Manager, open the P&ID Select File>Page Setup…
At Page Setup window, select Standard Sheet size and A1 EKOL.pid, and click OK
Save the P&ID and close the drawing At the Drawing Manager, right-click the drawing you modified Select Out-of-Date Drawing>Update…
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 27 of 79
Report SPPID Work Procedure
At Update Drawings window, click OK
Open the drawing file and check if the border has been updated Reposition the title block and revision history, if necessary
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 28 of 79
Report SPPID Work Procedure
7
2D Graphics
7.1
Change Attribute of Joined Process Lines
02
Reference: SPPID query #99
1)
Cases 3)
2)
4)
An example is shown below using Case 1, where the 2 lines have different line numbers.
Join two pipe runs (one horizontal, one vertical) o For clarity, tag sequence number 100 has been assigned to one of the three parts after placing the tag sequence number label (\Labels\Piping Segments). The other two parts are automatically assigned tag sequence number 100 (default rule of SPPID when system editing is on).
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 29 of 79
Report SPPID Work Procedure
Add invisible_attribute_break (\Segment Breaks) at the intersection
Change the properties of the vertical line (tag sequence number, for this example)
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 30 of 79
Report SPPID Work Procedure Carry on with the following steps to split the horizontal line into two segments i.e. Case 3.
Break the horizontal line at the intersection
Add invisible_attribute_break (\Segment Breaks) at the intersection
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 31 of 79
Report SPPID Work Procedure
Change the properties of the second horizontal line segment (tag sequence number, for this example)
Below is the list of properties that can be changed after adding invisible_attribute_break at the intersection of two line segments: Operating fluid code Tag sequence number Nominal diameter Insulation purpose Pipe specification Fluid system Design maximum pressure Design maximum temperature HT trace medium Fluid system Process test maximum pressure Process operating maximum pressure Process operating maximum temperature Slope of the pipe Construction status
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 32 of 79
Report SPPID Work Procedure
7.2
Indicate Line Flow Direction
02
Click on the line Indicate the flow direction
o
End 1 is at the point where the line is first drawn
OR
Pick CPU0218 Flow Direction (\Labels\Piping Segments) Place on process line
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 33 of 79
Report SPPID Work Procedure
7.3
Place General Note, Note and Hold
View>Show Grid
Pick Text 3.5 mm TL (Design\Annotation\Labels) for headers e.g. GENERAL NOTES Place the header label such that the cursor is 2 small grid space above the major horizontal line
Pick Text 2.5 mm TL (Design\Annotation\Labels) for text e.g. 1. DELETED
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 34 of 79
Report SPPID Work Procedure
Place the text label such that the cursor is at the intersection of the major horizontal line and major vertical line
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 35 of 79
Report SPPID Work Procedure
7.4
Place Equipment Box
Pick the desired equipment box (\Eqp\Equipment Boxes)
Click on the equipment
Position the label on the P&ID
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 36 of 79
Report SPPID Work Procedure
7.5
Place Signal and Line
02
Reference: SPPID query #37 7.5.1
Instrument
SMOE General Legend
SPPID Symbols IN\Signals & Lines\Pneumatic.sym IN\Signals & Lines\Electric.sym Case
Rotate the triangle after placing on drawing, then connect the electric signal to (not from) the triangle.
IN\Signals & Lines\Capillary.sym IN\Signals & Lines\Hydraulic.sym IN\Signals & Lines\Signal Type Undefined.sym IN\Signals & Lines\Software Link.sym IN\Signals & Lines\Electrical Power.sym Case
Attach Instrument Connector.sym (\Eqp\Nozzles) to pump symbol. Place CoPNo_Motor (\Eqp\Equipment1) and key in motor tag number, then overlap with CoPNo_MCC.sym (\IN\General instruments). Proceed to connect electrical power signal.
Attach Instrument Connector.sym (\Eqp\Nozzles) to electrical heater symbol. Place CoPNo_MCC (\IN\General instruments) and connect electrical power signal. Place Text 2.5 mm TL (\Design\Annotation\Labels) to indicate HEATER.
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 37 of 79
Report SPPID Work Procedure 7.5.2
Piping
SMOE General Legend
SPPID Symbols Piping\Routing\Primary Piping.sym
/EXISTING LINE
Case Existing lines: change Properties>Status>Construction Status from New (default) to Existing
Piping\Routing\Secondary Piping.sym /EXISTING LINE
Case Temporary lines: change Properties>Status>Construction Status from New (default) to Temporary Existing lines: change Properties>Status>Construction Status from New (default) to Existing
Piping\Routing\Primary Piping.sym OR
Piping\Routing\Secondary Piping.sym AND
Labels\Graphic Labels\Piping Segments\CPU0216 Traced and Insulated Line.sym Piping\Routing\Primary Piping.sym
Electrically
OR
Piping\Routing\Secondary Piping.sym AND
Labels\Graphic Labels\Piping\CPU0217 Insulated Line.sym Piping\Routing\Primary Piping.sym OR
Piping\Routing\Secondary Piping.sym AND
Change Properties>Physical>Heat (default) to HT Piping\Routing\Primary Piping.sym
Trace
Medium
from
blank
OR
Piping\Routing\Secondary Piping.sym AND
Change Properties>Status>Construction Status from New (default) to Future Design\Annotation\Graphics\Dash Dot.sym Design\Annotation\Graphics\Dash Dot Dot.sym OR
Eqp\Equipment2\NR-Package Boundary.sym OR
Eqp\Equipment2\NR-Parametric Package Boundary.sym AND
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
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02
REVISION DATE:
APPROVED:
25.01.11 Page 38 of 79
Report SPPID Work Procedure SMOE General Legend
SPPID Symbols Eqp\Nozzles\Skid Limit Nozzle.sym OR
Eqp\Nozzles\Skid Limit Nozzle Blind.sym Piping\Routing\Primary Piping.sym OR
Piping\Routing\Secondary Piping.sym AND
Change Properties>Status>Construction Status from New (default) to Reference Line Design\Annotation\Graphics\Long Dash Short Dash.sym AND
Design\Annotation\Graphics\Inverted Triangle.sym AND
Design\Annotation\Labels\Text 2.5 mm TL.sym Case Elevation to be entered in this format: EL. +123 456
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EKOL-SMO-X-XXXXX
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02
REVISION DATE:
APPROVED:
25.01.11 Page 39 of 79
Report SPPID Work Procedure
7.6
Place Line Number Label
Pick Line Number (\Labels\Piping Segments) Place label on line
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 40 of 79
Report SPPID Work Procedure
7.7
Place Tie-In Point Label and Segment Break
7.7.1
Tie-in Point Label
02
Route Primary Piping.sym or Secondary Piping.sym (\Piping\Routing) Place flange (\Piping\Valves Process) on process line
Click on process line
Select Break Run
Break run after one flange Pick Tie In (\Piping\Misc) Place Tie In at the break run point
Reposition Tie In
Right click on Tie In
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 41 of 79
Report SPPID Work Procedure
Select Show Leader Line
Steps are similar for welded tie-in points.
Route process line
Break process line
Place Tie In at break run point
Reposition Tie In
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 42 of 79
Report SPPID Work Procedure 7.7.2
Segment Break
Reference: SPPID Query #60 SMOE General Legend
SPPID Symbols* Segment Breaks\CPU0483 Spec Change.sym AND
Labels\Piping Segments\Piping Spec.sym OR
Labels\Piping Segments\Insulation Purpose.sym OR
Labels\Piping Segments\Tag Seq No.sym OR
\Design\Annotation\Labels\Text 2.5 mm TL.sym Note CPU0483 Spec Change.sym is used when the following line properties change: a. pipe class e.g. AD10 to AD11 b. insulation class e.g. 0 to 3 c. line sequence number e.g. 001 to 002 and for contractor tie-in at black box vendor P&ID:
a.
Segment Breaks\CPU0489 Area Break.sym AND
Labels\Piping Segments\Area Code.sym Note CPU0489 Area Break.sym is used when there is a change in area e.g. U14 to U15.
* A break run has to be performed before placing the segment break.
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 43 of 79
Report SPPID Work Procedure 7.7.3
Example
Below is an example to show the placement of area break, spec break and tie-in point label.
Route process line Place flanges on process line
Break run after one flange
Place tie in, area break, spec break at tie-in point
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
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02
REVISION DATE:
APPROVED:
25.01.11 Page 44 of 79
Report SPPID Work Procedure
7.8
Place Offpage Connector (OPC)
7.8.1
Project OPC
Use either CPU0479 - CPU0480 Off-Page Connection or CPU0481 Offpage Connection Flow Two Way. The steps are outlined below (using CPU0479 - CPU0480 Off-Page Connection):
Pick CPU0479 - CPU0480 Off-Page Connection (\Labels\OPC) Place label on P&ID e.g. EKOL-SMO-U-18501-001 Set stockpile location of partner OPC e.g. EKOL-SMO-U-18501-002
Click OK Open the connecting P&ID Select OPC at Engineering Data Editor
Click OK at Asking Filter window
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 45 of 79
Report SPPID Work Procedure
7.8.2
Pick the OPC and place on the drawing
Dummy OPC
If the connecting P&IDs are not produced in SPPID, use Dummy Annotation Single Direction or Dummy Annotation Two Way. The steps are outlined below (using Dummy Annotation Single Direction):
Pick Dummy Annotation Single Direction (\Labels\OPC) Place label on P&ID
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 46 of 79
Report SPPID Work Procedure
7.9
Place Piping Valve and Associated Labels
Pick CPU0355 Valve Gate Open (\Piping\Valves Process) Place on line
Pick Tag No and VDS (\Labels\Piping Components) *1 Click at valve
Reposition the label
*1 VDS No will only be shown on P&IDs in design phase; they will be hidden in As-Built P&IDs. Choose either or (\Labels\Piping Components), so that Tag No is nearer to the valve when placed.
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 47 of 79
Report SPPID Work Procedure
7.10
Place Instrument Valve and Associated Labels
7.10.1 Control Valve
Pick CPI0355-I Valve Gate Open (e.g.) (\IN\Valves Control (Instrumentation)) Place on process line
Pick CPU0008 Diaphragm Actuator (e.g.) (\IN\Actuators) Attach to valve
Pick Tag Number with Balloon (\Labels\Instrumentation) Click on the instrument
Reposition the label
Pick VDS No (\Labels\Instrumentation) Click on valve
Reposition the label
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 48 of 79
Report SPPID Work Procedure 7.10.2 Actuated Valve
Pick CPI0355-I Valve Gate Open (e.g.) (\IN\Valves Control (Instrumentation)) Place on process line
Pick CPU0006 Piston Actuator (e.g.) (\IN\Actuators) Attach to valve
Pick Tag Number with Balloon (\Labels\Instrumentation) Click on the instrument
Reposition the label
Pick Typical No (\Labels\Instrumentation) Click on valve
Reposition the label
Pick VDS No (\Labels\Instrumentation) Click on valve
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 49 of 79
Report SPPID Work Procedure
Reposition the label
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02
REVISION DATE:
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25.01.11 Page 50 of 79
Report SPPID Work Procedure
7.11
Place of PCS Label and SP Label
[HOLD - include alarm setting label, if any]
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 51 of 79
Report SPPID Work Procedure
7.12
Place Slope Symbol
7.12.1 On Line
Pick Slope Down or Slope Up (Labels\Piping Segments) Attach label to line
Pick Slope Rise and Run (Labels\Piping Segments) Attach label to line
Reposition label above slope triangle
7.12.2 At Equipment
Pick Slope Left or Slope Right (Labels\Equipment) Click on equipment bottom
Reposition label
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 52 of 79
Report SPPID Work Procedure
7.13
Insert Auxiliary Graphic
02
Insert simple graphics, such as lines and arcs, into the P&ID drawing.
Edit>Insert>Auxiliary Graphics
Pick desired symbol and draw
When done, File>Close Auxiliary Graphics
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 53 of 79
Report SPPID Work Procedure
7.14
Place Revision Cloud and Revision Triangle
02
7.14.1 Revision Cloud Draw Revision Cloud as an auxiliary graphic.
Edit>Insert>Auxiliary Graphics Pick cloud symbol
Use Arc Mode: Random (default)
7.14.2 Revision Triangle
Pick Annotation Point (\Design\Annotation\Graphics) Place Annotation Point near Revision Cloud
Pick Revision Triangle (\Design) Place Revision Triangle at Annotation Point
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 54 of 79
Report SPPID Work Procedure
7.15
Create Line Gaps
02
Pick gap-curves (\Piping\Gaps) Click on the line
Click again on the line on the other side of the equipment
Note: The gap symbol (curves) will appear and the line segment between the clicked points will disappear, but the line properties for both segments will remain the same. The same can be done for line gapping across a big equipment.
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 55 of 79
Report SPPID Work Procedure
7.16
Place Nozzle
Available Nozzle (\Eqp\Nozzles)
Examples
Use with \Eqp\Equipment2
\Design\Annotation\Graphics \Labels\Equipment Components
Use with \Eqp\Tanks (e.g) \Labels\Equipment Components
Use with \Eqp\Rotating Equipment (e.g.) \Labels\Equipment Components
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 56 of 79
Report SPPID Work Procedure Available Nozzle (\Eqp\Nozzles)
Examples
Use with \Eqp\Tanks (e.g) \Labels\Equipment Components
Use with \Eqp\Equipment1 Use with \Eqp\Tanks
\Piping\Routing \Piping\Misc
\IN\Signals & Lines
(if necessary) \IN\General instruments
Use with \Eqp\Equipment2
Use with \Eqp\Rotating Equipment (e.g.) \Eqp\Equipment1
\Design\Annotation\Labels
\IN\General instruments
\IN\Signals & Lines
\IN\Signals & Lines
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
\IN\General instruments
REVISION DATE:
APPROVED:
25.01.11 Page 57 of 79
Report SPPID Work Procedure
8
Data
8.1
Enter Data at OPCs
8.1.1
Project OPC
8.1.2
Click on the OPC label Click on at Properties>Identification>Description Enter the OPC description at Description window
Dummy OPC Click on the OPC label
Key the OPC description at Properties>Identification>Description Key the connecting P&ID drawing number at Properties>Identification>Note Text
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 58 of 79
Report SPPID Work Procedure
8.2
Enter Data at Tie-In Label
02
Reference: SPPID query #48 Tie in Description = Project No. = G579 Tie Sequence Number = Tie-in No. = 11A (e.g.) [HOLD - snapshot]
Tie-in label will be hidden in As-Built phase P&IDs.
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 59 of 79
Report SPPID Work Procedure
8.3
Enter Data at Piping Valve
8.4
Enter Data at Instrument Valve
Reference: SPPID query #65 Measured Variable = 1st letter Instr Type Modified = 2 nd letter onwards 8.4.1
Control Valve
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 60 of 79
Report SPPID Work Procedure 8.4.2
Actuated Valve
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 61 of 79
Report SPPID Work Procedure
8.5
Enter Data at Control Loop (Alarm/Setpoint)
Reference: SPPID query #97 [HOLD]
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 62 of 79
Report SPPID Work Procedure
8.6
Enter Data at Equipment Box
Reference: SPPID query #19 8.6.1
8.6.2
Column Vessel Equipment Box Field Purchase No: Service: Tag Prefix: Tag Seq No: Material: Diameter Internal: Insulation Purpose: Insulation Thk: Length (Tan To Tan): Design Max Press: Design Max Temp: Design Min Press: Design Min Temp: Oper Max Press: Oper Max Temp: Oper Min Press: Oper Min Temp: Vendor:
Data (e.g.) PURCHASE SERVICE1SERVICE2 95 21800 GRP 1 mm 2 3 mm 4 mm 1.00 barg 2C 3.00 barg 4C 5.00 barg 6C 7.00 barg 8C VENDOR
Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Internal: Differential Press: Insulation Purpose: Insulation Thk: Power Driver Rated: Rated Discharge: Design Max Flow: Vendor:
Data (e.g.) PURCHASE SERVICE1SERVICE2 67 21900 316 SS 1.00bar 2 3 mm 4 kW 5.00 barg 6.0 m^3/hr VENDOR
Pump Equipment Box
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 63 of 79
Report SPPID Work Procedure 8.6.3
Filter Equipment Box Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Internal: Diameter Internal: Insulation Purpose: Insulation Thk: Length Tan To Tan: ParticleSize: Design Max Flow: Design Max Press: Design Max Temp: Design Min Press: Design Min Temp: Oper Max Press: Oper Max Temp: Oper Min Press: Oper Min Temp: Vendor:
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
Data (e.g.) PURCHASE SERVICE1SERVICE2 35 21600 6 Mo 1 mm 2 3 mm 4 mm 5 micron 1.0 m^3/hr 2.00 barg 3C 4.00 barg 5C 6.00 barg 7C 8.00 barg 9C VENDOR
APPROVED:
25.01.11 Page 64 of 79
Report SPPID Work Procedure 8.6.4 .6.4
Tank Equip quipme men nt Box Box
8.6.4.1 Cylindrical Cylindrical Tank Tank Field Purchase No: Service: Tag Prefix: Tag Seq No: Material: Design_Capacity Diameter Internal: Insulation Purpose: Insulation Thk: Length Length (Tan (Tan To Tan): Tan): Design Max Press: Design Max Temp: Design Min Press: Design Min Temp: Oper Max Press: Oper Max Temp: Oper Max Press: Oper Min Temp: Vendor:
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
Data (e.g.) PURCHASE SERVICE1SERVICE2 95 21700 GRP 1.0 1.0 m^3 m^3 2 3 mm 4 mm 5 mm 1.00 1.00 barg barg 2C 3.00 3.00 barg barg 4C 5.00 5.00 barg barg 6C 7.00 7.00 barg barg 8C VENDOR
APPROVED:
25.01.11 Page 65 of 79
Report SPPID Work Procedure 8.6.4.2 Rectangular Rectangular Tank Tank
8.6. 8.6.5 5
Field Purchase No: Service: Tag Prefix: Tag Seq No: Material: Design_Capacity Height: Insulation Purpose: Insulation Thk: Length (Tan To Tan): Width: Design Max Press: Design Max Temp: Design Min Press: Design Min Temp: Oper Max Press: Oper Max Temp: Oper Max Press: Oper Min Temp: Vendor:
Data (e.g.) PURCHASE SERVICE1SERVICE2 95 22400 Carbon Steel 1.0 1.0 m^3/h m^3/h 2 mm 3 4 mm 5 mm 6 mm 1.00 1.00 barg barg 2C 3.00 3.00 barg barg 4C 5.00 5.00 barg barg 6C 7.00 7.00 barg barg 8C VENDOR
Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Internal: Power Driver Rated: Rated Discharge: Rated Suction Press: Design Max Flow: Vendor:
Data (e.g.) PURCHASE SERVICE1SERVICE2 16 22100 6 Mo 1.0 1.0 kW 2.00 2.00 barg barg 3.00 3.00 barg barg 4.0 4.0 m^3/h m^3/h**1 VENDOR
Comp Compre ress ssor or Equ Equip ipme ment nt Box Box
*1 Sm^3/h is not available.
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EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 66 of 79
Report SPPID Work Procedure 8.6. 8.6.6 6
Agita gitato torr Equi Equipm pmen entt Box Box Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Internal: Power Driver Rated: Vendor:
8.6.7 8.6.7
Data (e.g.) PURCHASE SERVICE1SERVICE2 12 22200 Inconel 625 1.0 kW VENDOR
Elec Electri trica call Heate Heaterr Equip Equipme ment nt Box Box Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Tube: Absorbed Duty: Diameter Internal Insulation Purpose: Insulation Thk: Length Tan To Tan: Design Max Press Cold Side: Design Max Temp Cold Side: Design Min Press Cold Side: Design Min Temp Cold Side: Oper Max Press Cold Side: Oper Max Temp Cold Side: Oper Min Press Cold Side: Oper Min Temp Cold Side: Vendor:
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
Data (e.g.) PURCHASE SERVICE1SERVICE2 95 22300 Inconel 625 1.0 kW 2 mm 3 4 mm 5 mm 1.00 barg 2C 3.00 barg 4C 5.00 barg 6C 7.00 barg 8C VENDOR
APPROVED:
25.01.11 Page 67 of 79
Report SPPID Work Procedure 8.6.8
Heat Exchanger Equipment Box Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Tube: Absorbed Duty: Height: Insulation Purpose: Insulation Thk: Length Tan To Tan: Unit Width: Design Max Press Cold Side: Design Max Press Hot Side: Design Max Temp Cold Side: Design Max Temp Hot Side: Design Min Press Cold Side: Design Min Press Hot Side: Design Min Temp Cold Side: Design Min Temp Hot Side: Oper Max Press Cold Side: Oper Max Press Hot Side: Oper Max Temp Cold Side: Oper Max Temp Hot Side: Oper Min Press Cold Side: Oper Min Press Hot Side: Oper Min Temp Cold Side: Oper Min Temp Hot Side: Vendor:
8.6.9
Data(e.g.) PURCHASE SERVICE1SERVICE2 41 21500 Carbon Steel 1.0 kW 2 mm 3 4 mm 5 mm 6 mm 1.00 barg 2.00 barg 3C 4C 5.00 barg 6.00 barg 7C 8C 9.00 barg 10.00 barg 11 C 12 C 13.00 barg 14.00 barg 15 C 16 C VENDOR
Blower Equipment Box Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Internal: Differential Press: Power Driver Rated: Design Max Flow Rate: Vendor:
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
Data (e.g.) PURCHASE SERVICE1SERVICE2 05 FA00250 Inconel 625 1 Pa 2.0 kW 1.0 m^3/hr VENDOR
APPROVED:
25.01.11 Page 68 of 79
Report SPPID Work Procedure 8.6.10 Reverse Osmosis Equipment Box 02
8.6.10.1
8.6.10.2
Cylindrical Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Internal: Diameter Internal: Insulation Purpose: Insulation Thk: Length Tan To Tan: ParticleSize: Design Max Flow: Design Max Press: Design Max Temp: Design Min Press: Design Min Temp: Oper Max Press: Oper Max Temp: Oper Min Press: Oper Min Temp: Vendor:
Data (e.g.) PURCHASE SERVICE1SERVICE2 XX 00253 316 SS 1 mm 2 3 mm 4 mm 5 micron 1.0 m^3/hr 2.00 barg 3C 4.00 barg 5C 6.00 barg 7C 8.00 barg 9C VENDOR
Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Internal: Height: Insulation Purpose: Insulation Thk: Length Tan To Tan: ParticleSize: Width: Design Max Flow: Design Max Press: Design Max Temp: Design Min Press: Design Min Temp: Oper Max Press:
Data (e.g.) PURCHASE SERVICE1SERVICE2 XX 00253 316 SS 1 mm 2 3 mm 4 mm 5 micron 6 mm 1.0 m^3/hr 2.00 barg 3C 4.00 barg 5C 6.00 barg
Rectangular
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 69 of 79
Report SPPID Work Procedure Oper Max Temp: Oper Min Press: Oper Min Temp: Vendor:
7C 8.00 barg 9C VENDOR
8.6.11 Electrolytic Cell Equipment Box Field Purchase No: Service: Tag Prefix: Tag Seq No: MOC Class Internal: Insulation Purpose: Insulation Thk: Chlorine Conc.: Design Max Flow: Design Max Press: Design Max Temp: Design Min Press: Design Min Temp: Flow Capacity Oper Max Press: Oper Max Temp: Oper Max Press: Oper Min Temp: Vendor:
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
Data (e.g.) PURCHASE SERVICE1SERVICE2 35 00274 22%CrDuplex 1 2 mm 1 (no units) 2 m^3/hr 3.00 barg 4C 5.00 barg 6C 7 kg/hr 8.00 barg 9C 10.00 barg 11 C VENDOR
APPROVED:
25.01.11 Page 70 of 79
Report SPPID Work Procedure
8.7
Enter Data at Process Line
8.7.1
Minimum Information
02
8.7.2
Click on Line Number label Enter data: o Line Sequence Number e.g. 998 o Product Service Code e.g. WX Insulation Purpose e.g. 1 o o Nominal Diameter e.g. 2” o Pipe Class Sheet e.g. AC02
Click on process line and update Plant Group Name, if necessary
Detail Information
Reference: SPPID query #10 [HOLD – data entering method]
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 71 of 79
Report SPPID Work Procedure
8.8
Enter Data at Slope Symbol
8.8.1
On Line
Click Slope Rise and Run label
Enter data at Slope Rise and Slope Run
8.8.2
At Equipment Click Slope Left or Slope Right Enter data at Slope Rise and Slope Run
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 72 of 79
Report SPPID Work Procedure
8.9
Perform Consistency Check
View>Show Inconsistencies
Right click on inconsistency mark
Click on Consistency Check…
Solutions to inconsistencies have to be approved by ENGINEER
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 73 of 79
Report SPPID Work Procedure
9
Deliverables
9.1
Hide VDS No
The steps taken in Catalog Manager to remove the VDS from Tag No and VDS or VDS and Tag No (\Labels\Piping Components) when preparing As-Built P&IDs are as follows:
Right click on VDS text box
Change Info>Layer from Label to HiddenObjects
Update and reopen drawing at Drawing Manager
9.2
Hide Tie-In Label
Right click on any part of the label e.g. textbox and lines
Change Info>Layer from Label to HiddenObjects Repeat until the entire label is hidden Update and reopen drawing at Drawing Manager
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 74 of 79
Report SPPID Work Procedure
9.3
Print P&ID
9.3.1
On Paper
File > Print… Select Printer and check Fit to page
Click on Properties
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 75 of 79
Report SPPID Work Procedure
Change Setup > Orientation to Landscape
Change Paper > Document Size to A3 (297 x 420 mm)
Click OK
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 76 of 79
Report SPPID Work Procedure 9.3.2
As PDF
02
File > Save As PDF…
Enter File path to save PDF
Click OK
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 77 of 79
Report SPPID Work Procedure If PDF to be created is not for signing purpose (original copy), perform the following steps to place “SIGNED DRAWING IS FILED IN SECURE LOCATION IN SMOE DOCUMENT CONTROL DEPARTMENT” textbox before saving P&ID as PDF.
Pick SMOE DC Box (\Design) Place SMOE DC Box at bottom left hand corner (just above revision block)
DOCUMENT NO.:
EKOL-SMO-X-XXXXX
REVISION NO.:
02
REVISION DATE:
APPROVED:
25.01.11 Page 78 of 79