ENGI ENGINE NEER ERlN lN
SERV SERVIC ICES ES
DIGITAL SOLDE.RING DESOLDERING
: ~ ._. _ : ·.·. " , ~ ~
STA.T/ON
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SERVICEI MAINTENANCE
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REV~A
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'~"'-:"'
TABLE
r
~~~
CONTENTS
PAGE
TITLE
.:
.... ----;':_~._.............~.-
.. '
r . e M
... .. ... ... .. ... .. .. ... .. .. ... ... .. ... .. .. .. ... ... .. ... ...
. y
..
. 8
. .
-";.
:_,.
IR·es
-'
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{" : , : ~ : ?'~f! ~ .~;:} : j ~ ! N J # J 1 ¥ J ; ~ t ~ ; 5 f ; ; ~ ; i J l l i ~ } t ~ i 0 ~ i - t ~ f g~ #~ ' ~; ; ,o; :l&:0 j1 ~i(;:
nON INTRODUCTION
This This manu manual al will
MBT-210
assures
temperatures
or°C). Within
line line volt voltag ag AC
wop
fluc fluctu tuat atio ions ns rIDS.
to
used.
.A
handpiece.
SPECIFICATIONS 50/60
1 5 0 W , 0 .6 . 6 5 am
Extractor, with
maxi maximu mum. m.
ne degr degree ee of reso reso ut on
or 0c)
Hz,
'~_
..
GENERAL INFORMATION P A R T S 'DENT/FICA TABLE
MB
nO
SYSTEM
(MBT-210/210E)
PART
IDE.!'lTIFICATlO
•4 ' • ~.
:,:".'
;:
Extracto
Handpiece.
Solderin
Iron Handpiece.
Motor Pwnp.
ro
Ti
Temperatur
FO
each part
".
temper tu e. Display.
PEDA RECEPT CLE-an
vacuum
G EN ER A "FlOC SWitch
Main Power
HOI
Cubby
"'r---------
N FO R M A T O N
Set Tsrnparature SUllens . r _
1'/'-
(J_2
Pressure Conllol Vacuum Fitting
Vacuum Control Switch
c::=::;.
oldering Iron Handplece
c:==J
AC Powe Receptacle
FOOlPedal Receptacle
FiGURE
,"
1. AC
",
:-;'.!
MB
SYSTEM MBT.210/210E
PANE
IDENTI 1CAT ON
.,..
.:.
:;
,t..... __
REPAIR REPAIR P R O C E D U R E
1. fo
CHARTS-Easy
Assembly level. 4. DISASSEMBL REASSEMB the unit properly.
DIFFICULT.
.. -:
FA
MBT-2lD/E ..
-~ -~ :~
..
. '.~
..If th
malfunctio
has
this
4.
.....
-
l'
I
_
REPAIR S ER V
HI FAILURES:
if vacuum is
in
page
i.
ture ev
is
achieved
yc of ol ag th handpiece.
is
pplica io
as
".
shown
the handpiec
unit. If
ou pu
ec pt cl s.
calibratio assemblies (i failur ha oc ur ed
.....
will no di play is
If
""
REPAIR belo
clea th se
O RR E
VE
lfun tion
MA
If
NC
SOLUTION
SYMPTOM
POOR SOLDER
Rest iction
or eaks
1. Check to nsur that glass
chamber is properly seated
2. Glass ha be filter logg d. Replace necessary,
bein completely removed
positioning. necessary. 6. Replac Visi ilte
if if discolored.
Replace Fuse. Ch ck fo shor ed
.:
chamber
-.
,,::. r.
t'
Moto
operates Re lace
hos connections
Fi
p.
onnectio
prop rly. If the
-
.
REPAIR O RR E
VE
MA
AN
SYMPTOM NO VACUll1v!~Heatin function normal
POSSIBLE CAUS
SOLlJIION
into "EXTR" receptacle ..
will
Contro circui inoperati ve.
receptacle.
I R O N receptacle.
If
12 "Troubleshooting/
Motor Malfunction" Handpiec loose.
.. ....
Shel sc ew
Di
and De ec iv Co Switch Assembly XTRACTOR
Defectiv
heater Refer to He shooting", pa
1-,.-
No heat
De ec iv
NO T E M P E R < \ . T U R E
Handpiec unplugged/ improperly installed.
DISPLAY-
Contro
circ
t.
Sensor in Handpiec defective. Defe tive Contro
: _
Refer to He
Receptacle. Ch
circ it
OJ
co
-t ;::« "-_J
(f)~
Cl_ 11.0.. I-(f) a: WIlLCI: a:lL
2:
~~~------------,
fJNI100HS31enOlJl
Illlfd31:1
--=-.. ""
IR R O UB ~ ·
... .-.. --
a>
«ill <:oZ
"'10
r---i=
:(
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l-
a..~ lI-CIl n;L.1.J L.1.JlL.1.JO
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REPAIR LUTION OF
YSTE
LF NCTION
16,
...
_
_"::..,..;:::
~
r~:.
YES
DOES OT UN CONTINUOUS
DISASSEMBLE
IPg.15)
RE.PLACE OT P UM P ASSEMBLY
REASSEMBLE UNIT
l EV E IPg. lS
NO
CONTACT
P A C E CUSTOMER S ER VI C OR ASS1STANCE
12
,. 1I
••
1_
.....
. I
.
--
REPAIR TROUBLESHOOTING
(cont.)
': ..
.:
.. OPj!;!,H PGW"E":FII
cmcurr
C,.EC&(
EP"frftr
Wl:FIili'IG
rca-n
"""lAC,
D::5:oIo!S!:WI(tLE
QeC'~Ctlvc.
"""'!RUUVEL.'4
T.
".ov.c.
O;£F£CTI'Ve.
P O W E R '~WI-~
PoWiEJ~:SW'ITCH
I
.-
~.
PlE:i'V.C~
O~S:p:lI..A"f
t:;iOM'tAC'T j l 'A C E
WS
~:EiR"'I~1E
T Q I! I. I' E, R
FOR
~1.5TAjI,ICE
13
-t.
~-
.
DISASSEMBL
REASSEMBLY
procedure is eparated in "Lev ls assist th technician €),.ien of disassembl required for repair of th un alfunction
in
REMOVAL 1. ~'. TROUBLESHOOTIN
PROCEDURE. is
It and pressure levels
to
(10)
REMOVAL 9.
of
Using mounting screws 11 Pull the
(8
REAR PAATELFO UB
13.
14. Se
14
RO
Rear Pane
PART
RE
wh
wi
this
the Power Entry Module.
DISASSEMBLY 15. Remo
ai PC Board by aref ll
idin
REASSEMBLY
ut hrou
fron of
ni
PC board.
LEVE
4-MOTO
PUMP/TRANSFORMER ~-~: F o u r lockin
18. Slid th Mo or Pump/Tra sfor er
LEVE
asse bl
nuts Slid
of he ha is
5-REASSEMBLY
19 Reassemble th assemblies remove in revers orde of th disassembl procedure. a)
en rein tallin
Moto Pump/Tra fo me
ssem y,
sure
at he assemb
"N" t':-
t :' _ . _ . . . ~',
15
,. <
,
:'
,~,
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~ ~ ~ . ; ; ? · · ~ · : - ; · ~ ~ ~ ~ : ~ ~ # - ~ . ~ ~ i ~ . ~ ~ ~ ~ t ~ ~ ~ ; ; ?: .:. ~~ J; '~}I ~~ ~~ ;: ~£~t ~, ~~ :~r~J~~ : ~ r DISASSEMBLY
.. ,_
..=. .. . .
,~
=;
""
REASSEMBLY
.-.~
HOSE ROUTIN
..
'_
DISASSEMBLY
REASSEMBLY
BROWN! WHITE
BLUE
:. ~,
IRON
EXTRACTOR
1-Blank 2-Grey 3-0rangel\Nhite 4-GreenM'hite 5-GreyIWhite 6-0range
1-White/Yellow 2-Brown 3-BluelVVhite 4ree NVhite 5-8rownNVhite 6-Blue
~-
9 8
7 6 5 4
0 O
1-0range 2-0rangerNhite 3-81ue 4-Blue/White 5-Grey 6-GreylWhite 7-Brown 8- BrownM'hit 9-YellowrNhlte 10-GreenM'hite
0 0
0 D
10
FI UR
FR
PA
UT
PO
RI
17
"':
steps:
will be immovable. If
System. :.'
'.:..;~:
. .:
tum).
).
E:o:lractor TIp Heater Assembly
~3J8'
"!
_'
~.
18
Healer Assembly
:.
.'
REPAIR
Neuer
approximately
roken Ti
CAUTION
to
Tip,
3/8"
with
Heater Assembly
Extractor
Handpiece
1 1 8 D la .
te
Support
od
19
.,.-
. ;
" ' .
'.rl
REPAIR H AN DP IE C
M A N TE NA .N C to
Procedure" column 3 .. H PROCEDURE
CAUSE
heat or temperature,
~.
SOLUTION assembly.
12 o hm s No ea or empe atur Display is blank
no -Replac Heater assembly.
ohms. If not--
Heater full on, temperature
assembly. resistance is lowis
Check resistance-Pin 12 ohms If
to
with switch closed
~~
activate d.
..
~~
20
If not --
assembly.
- Dirty or
defective switch
Disassemble
Replac or nd wi ch assembly if necessary.
H A ND P E C HEA.
EXTRA.CTOR
ER
M A IN TE NA NC E
R E L A C EM E N
Heater
3) time).
11), le Heater needle
Handpiece. yi board.
five
..Ra place.
align
issipator
in
Handpiece
21
H A N DP IE C
M A N T N AN C Strain Flalle! Screw
this pcin
-I
Switch Contacts
Det.ail.
Heat Dissipator
Heater Mounting
..--"
Ramp
~/
r. . :
Heater
- :
Assembly
Heal DissipalOr Mounting Screws
..--"
»:
..--"
»:
..-..-
/'
»:
..-..-
-:
»:
Assembly
»:
..-..-// »:
ASSEMBLY
Ext/aclor Filler
.'.r~--_~.
.'
.I
H A ND P E C OR
M A IN TE NA NC E
SS MB
If
th proble
is
12).
(3 Or
(2
he on ac
oi ts
will Assembly, If
"-"
¥: ~_.:
(~~'l':i:r~~/:c'{.;c;:.: ~;;;,:;~>~(;::;H!' < : :~~~;'
.... :-
.'
....
::
"~
:""._:::
.. -.
: : - - - ' : ~ ~ : ; " . '. , ( ~. : " - ~ - ~ _ . ; ; > :
;,;.-;.
~ ~ : :: . . i - • .
_.
H A N DP IE C
~ ; + > ? ;~i:~-;f: : : ; ~ · ~ : : ? : f ~ ~ ~ . : ~ ~ ~ ~ - t ~ ~ · ~ _
M A N TE NA N
en replacem Solderin Ir ea er ec me ecessary (r fe Heater Corrective Maintenance) procee with the followin steps conn ct Sold ri ro an iece Po er rd ro BT Sy tem. expose screw). entl si ow
.:
ro ea er flan an et ea er sh ow or roug an ie ex co ip ee le no pl er di co nect five (5 Cord (r fe Fi ur 3) Remo ea er em (3
cr
(ora e, lu an gree Powe Cord replac label. ttac ater
Heater
.,
..
em
to
atch ng co
Green lead
an lo e, re er to Fi ur ec rs ea ro Solderin Iron from an iece
co ed rece ac es
in th previo ly re ov
able 3.
ol er
Ir
scre
Blue/Yellow lead
".,
Orange Lead
Assembly Screws
FIGURE 13 SOLDERIN
IRON HANDPIEC
Soldering Iron
Handpiece
HEATER ASSEMBLYREPLACEMEN
24 .t.I
.:
SCHE MAIN
BOARD
Ii!: :ii:;
li;;; -;
!!:'
-e
-T
'illJ-
Tj;ti ~;;;
. .. . a ~ u ~,z
;
il.
.
~~
!ng
••.
.' ::--:'t
;~
1••
;'~lr1~""
l'
'.
,.
r " -: ;
.:
.'
'a
Ii
9(;
~jg
auvo«
..'r ld
10
SOlltfVtl3H~S . ~ ~ _ : ~ ~ _ ~ _ _ : _ ~ : _ : _ =; - ; : ~- ' :. , -~ . , '. . ~' : ' :- " ;
- _
: , _ ·_.,i._".':~;~,· · _ : : , ~ . ; " · . ~ ' ~ . _ L ' . _ : _
. , = - - , .' ' _ ' _ . '- " ' :
. _ : _ . ' -. : _ . ~ c ; £ . ' _. ~ . : _ ' : ~ : ' . _ ~ : .' · , _ - : . ~ . ' ~ " . .
::i~
•
•
I~ ~:
'.{}:~~:\f~f~;:':::;;
, ~~ !. .
'.
_'. ~:,",_
~_:'._~
: ~ ~ . ' . ,I - , _ " . · .o ~ ' . ' : . • . : : . :, : : : . . " • . ~ , ' . : . ' . - : . , . : _ . _ ! : . : , . . . \ . ~ : ~ . : : ,
~i';":~-:;,;
::._~~i:'~ 1: :~~=:~._;:~~~~:~~~:.:~: ~:~:
~ i . :. ~ . .
:;:'';_~.-~
"
-~
~
-J cont.)
.I
27
SCHEMATICS WI
fElll~ -=
-: -:
;-
-:::,'
.. .:'''_
.~
. .,:
",
..
IJ~p
>SST
GREEN
MTR. PUMP(TRA.NS. ASS'
G4
I.;,
.:
WIiT
r -
2-
II'lfT/BLACK
SE
'" '"...........
SE ::
..r
....
..
Ii
VIEW "6
OR
0V INPU
:;
:'l l:!
PI3 PI1
'" :::-'"
lJ13
:r;
3:
J24
1'---
-:
1IIHT/8lUE JZ-3
-' -'
SLUE BROWN W}oIT/SROWN
CIlEEN
J12
P1 WHT/CREEl'I
W HT / OR A .N G
PH
WHTtyELlOw
J,
W;
aROW,..
REAR PANE
ASS'
MAI
: lC > .R O
WHT/GRAY
GAAY
lOki/BlUr BLUE WIiT/ORANCE ORANGE.
:-
SCHEMATICS
~J
VIEW 1 10 V I NP U
2ZQV INPU
fi'~'~ Tl
us
W,RE
I------------------! F I lO " ' -
P A N !: ! . .s S
O1SPU.V B!liII!O
~I
!~
aLU~
*rt j21
'MITI 9LUE S\'I\
!fflN
0:
l>
:3
'"
1*11/ 91'1N
.l
.'
MP Unit:
UR
BR
MBT-2IO PIN 7008-0166
Equipmen Requited Digita
O N P RO C
MBT-2IOE PI
- .I . _ : .. .
~ . ~- -
,, -~.;.........;.- .-
UR
7008-016
Multirnete
PI 6993-011 Temperature "Gain" Calibration Assembly "Offset" Calibration Assembly
proc dure is is to be performed cali ration PhaseZ ee only be co ducted if read within iron/ext ac or as reached ts idle
This al brat on
for temperature channel temperature.
and unplugged,
1.
unscre
th front panel (10 screws). Pull th
he fron panel disconnect any cabling). the iron an extracto contro knob completely counte clockwise. Position th displa switch to the iron channe (refer to 3. Apply power to th unit and tum 4. Plug th "Gain" ca ibra io oard (276.07 resistor) nt th "Cain"
..
".
calibratio
the "Gain" calibratio "IRON" receptacle
board, the "IRON" board, marked
in Te ink,
(276.07
ed ink, (276.07
[2
~l
resistor into th
resistor
into the
10. Adjust R42 until he isplay read 482. 11. Plug th "Offset" calibratio board, marked
la nk (218..72 resistor) int figure 18). 12 Read th displa ed value, subtract it add [316-D spla ed al e] 316). Adjust R4 until the display read this calculated
result. 3. Plug he "Gai ca ibration oard ed ink, (276.07 "IRON" receptacle on 14 he display should read 482, if it does not repeat steps 15. Position "C/oF 16 Ad R3 0.
resistor into th '1
-.
E MP ER A U R
A L B RA T O N P RO C b~ac ink, (218.72
marked
1.7.
.
,_
..
UR resistor
into
[600-Dis result.
red, (276.07 ).
marked
"IRON"
if
22. Apply
R42,.
...
(Pcrfonn only if th iron/extractor ha reache
_
;
.
01 ."
1°F,
it idle temperature.
screws).
18).
_.,.
(276 ..07
marked ..
6.
n J3 p
3 to J3 p
2 (
resistor), into
.Mo
o f
figure 19). 7. Apply
~.:~
~'
9 .. P
).
Ores stor in
mV he
.M it
31
-' ""
~:.~,-
.. ~~.~~~ - : : ' ,'._ ..
MP
UR
BR
"c/"F
O N P RO C
UR
it
POYlER
:.-~~
[J
',;
°C
PUSH", Iro
ontro Knob
TEMP
~1'~~
PRESSURE
'~)' NAP-VAe"
Iron
on
or
..I-
IIofP()IIIftl!l#f-
, r o r s f . . . ...:..~'5:!f,I,.'ttJI0 IUFOJiIE:
Exlraclor Connector
32
1J.$l
MP RA UR
A L B RA T O N P RO C
UR
'-I'··
'1
FI UR
19
33 -- .........
.~
;,:;~
0fi{~:i~·f:~;;~~ z + ( " : ; : " ; : · :~~ ) . ; 3 ~ : ; ; ' l;fj~};i;.:~·:,: ,~j~i~i:, ;:i/:; .".:~ ._~'.: ; I,.:
. ~~ ' • • h
.
,.
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'!
r : I 1 ~: • • 1 • 1; '·
-• '4
.'
ME then
the
the
number.
SYSTEM _ ~
OR
DI
PACE PART NO.
ITEM.
MBTSYSTEM
isifil ter ,6
.-
.~ : _ . ,
11
.
(Qty. 2)
Co
[H
21
(B
.
R.
Ho
8007-0113 7008·0166 6019-0021 1309-0020 1309-0015-P2 1332-0094 1342-0001-01 1 3 4 2- 0 1 2 -0 3 1342-0012-02 1157-0052 1222-0049 1263-0021 1285-0033 1159-0217 1192-0058 1207~0151 1336-0024 6020-0051 6000-0150 1207-0114 1207-0115 1316-0012
8007-0114 1008·0168 6019-0021 1309-0020 1309-0015-P2 1332-0093 1342-0001-01 134.2-0012-03 1342-0012-02 1222--0049 1263-0021 1285-0033 1159-0214 1192-0058 1207-0151 1336-0024 6020-0051 6000-0150 1207-0114 1207-0115 1316..0012
ME
PA
t.)
ITEM
6010-0060 6025-0005 7900-0009 5050-0207 "G "O
N" Ca
5050-0223
6010-0060 6025-0005 7900-0010 5050-0207 5050-0223
6020-0058
6020-0058
6993-0118 6020-0057
As
LISTED BELOW AVAILABLE FO
HO\VEVER
FOR
SALE NDER HE MAYBE PROVIDED CUSTOMER
CT FURTHE INFORMATION.
6993-0118 6020-0057
THROUGH PA:C CUSTOMER SERVICE. FOR
ITEM
300B-0026-R "L. (Qty .. 18
6020-0052-R
1405-0582-R 1207-0200-R 122Q...0050-R
300B-0026-R 6 0 20 · 00 5 2- -
1405-05821207-0200-R 1222-D050-R
PL
ME
, . . -
~------
FIGURE 20 EXPLODED VIEW
1\ .....
-,
~---.
.
m. 1.
,• II~
-
..
ME
sides.
.... ....
....
-~.~~-~\Jf--~----_--.-/ (4)
.-
FOUR
----
-!~~
-
~ -
'....
:,.. _"
-.
--~--.---
. . ~
37
I•~~'.
}I~~:~:
~".!;'
'.'.
'.~
~"
ME S X 6 5 E XT RA CT O
ITEM
DESCRIPTION
NO.
SX-6 Extracto Assembly Extractor Tip Items 2-4)
8, Fig, 23,
6010-0060
Glass Chamber Sodr-X-Tractor Filter
11 13
Heat Dissipator 1/4" (Qty. 3) Screw, #4-40 5 / 1 6 " (Qty. Screw, #40-40 "S Baffle Heater As embl Rear Seal Assembly Se Scre Spacer
'.: ~
~ .
..
12
38
'.
:.
PL
M EN T P A
TABLE? ITEM
6025--0005
lJS" Chisel
Se Scre
1121-0130 1121-0131 1121-0132
6010-0062 1348-0285
1/4"
1405-0395
~I ~I
ASSEMBLY
,,_
. . . . ;:.,
:---':
..
,. ,.·Y;.~.:. /
. ~
',
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