ServiceManual Kempact RA

SER�ICE MAN�AL KEMPAC� RA

181A 251R/251A 253R/253A 323R/323A

K�� O�

SER�ICE MAN�AL

1 (32)

KEMPAC� RA

CON�EN�S 1. PAR�S OF MACHINE............................. MACHINE.......................................................... ............................................................ ......................................................... ......................................................... ......................................................... .............................. .... 3 2. �ECHNICAL INFORMA�ION.......................................................................... ........................................................................................................ ............................................................... ......................................................... ............................ .... 6 2.1. �� .......................................................... ........................................................................................ ......................................................... .......................................................... ......................................................... .............................. .... 6 2.2. M�� .................................................... .................................................................................. .......................................................... ......................................................... ....................................................... .......................... 8 3. DESCRIP�ION OF OPERA�IONS ...................................................................... ......................................................................................................... ................................................................ .................................................... ....................... 10 3.1. M�� ................................................... ............................................................................... .......................................................... .............................................................. ......................................................... ........................... .. 11 3.1.1. �� 001 ................................................ ...................................................................... ......................................................... ................................................................ .................................................... ....................... 11 3.1.2. �� R001................................................................ ............................................................................................. ......................................................... .......................................................... ............................................. ...............11 3.1.3. M�� S001 ............................................................... ............................................................................................... .......................................................... ......................................................... ........................................ ......... 11 3.1.4. �� 009 ................................................ ...................................................................... ......................................................... ................................................................ .................................................... ....................... 11 3.1.6. �� 006 ................................................................................... .......................................................................................................... ........................................................ .................................................. ................. 11 3.1.7. A�� 002 �� G003 .................................................. ........................................................................... ........................................................ ............................... 11 3.1.8. C�� A001 ................................................................. .................................................................................................. ......................................................... .......................................................... ...................................... .... 11 3.1.8.1. A �� ........................................................ ...................................................................................... ......................................................... ......................................................... ................................ 11 3.1.8.2. M�� ...................................................... ..................................................................................... ......................................................... .......................................................... ............................................. ............. 11 3.1.8.3. M�� ........................................................ ....................................................................................... ......................................................... .......................................................... ............................................. ............. 11 3.1.8.4. P�M ....................................................... .................................................................................... .......................................................... .............................................................. ......................................................... .......................... .. 12 3.1.9. F�� M001, M002 .................................................... ....................................................................................... .......................................................... ........................................................ .................................................. ................. 12 3.1.10. S�� 001 ..................................................... .................................................................................... ......................................................... ......................................................... ............................................. .............. 12 3.1.11. � �� M003 ................................................................. .................................................................................................. ......................................................... .................................................... ............................ 12 3.1.12. B �� P002 ................................................................... ..................................................................................................... ............................................................... .................................................... ....................... 12 3.1.13. P�� P001 .................................................... .......................................................................... ......................................................... ................................................................ .................................................... ....................... 12 3.1.14. M�� 001 ..................................................... ................................................................................... .......................................................... .......................................................... ....................................... ......... 12 3.1.15. S �� 002 ............................................................ ........................................................................................... ................................................................ ................................................. ................ 12 3.1.16. S�� L001 ...................................................... .................................................................................... .......................................................... .......................................................... ....................................... ......... 12 3.1.17. O�� RFI �� C001, C002 ............................................................. ............................................................................................. ................................................................. ................................................. ................ 13 3.1.18. O�� 004 ................................................................................. ........................................................................................................... .......................................................... ............................................. ............. 13 3.1.19. E�� 005............................................. �005.................................................................... ......................................................... ............................................................... .................................................... ....................... 13 3.2. M �� 181�, 251�� .................................................. ................................................................................... ......................................................... .................................................... ............................ 13 13 3.2.1. PFC C�� L001 ...................................................... ............................................................................. .......................................................... ............................................................... .................................................... ........................ 13 3.2.2. PF C �� 003 ............................................. ............................................................................. ......................................................... .................................................... ........................... 13 3.2.3. M �� 001 ................................................... .................................................................................. ......................................................... ......................................................... ............................................. .............. 13 3.2.3.1. EMC F�� ....................................................... ............................................................................. ......................................................... ............................................................... .................................................... ........................ 13 3.2.3.2. I�� ........................................................................... .................................................................................................... ......................................................... ............................................. ............. 13 3.2.3.3. IGB� ��........................................................................... ........................................................................................................ ............................................................... ......................................................... ......................... .. 13 3.2.3.4. C�� 1 ....................................................... ..................................................................................... ......................................................... ......................................................... ................................ 13 3.2.3.5. M�� .......................................................................... ....................................................................................................... ............................................................... ......................................................... ......................... .. 13 3.2.3.6. PFC B�� ...................................................... ...................................................................................... ......................................................... .................................................... ........................... 13 3.3. M �� 253�, 323�� .................................................. ................................................................................... ......................................................... .................................................... ............................ 14 14 3.3.1. M �� 001 ................................................... .................................................................................. ......................................................... ......................................................... ............................................. .............. 14 3.3.1.1. EMC ��............................................................................. .......................................................................................................... .............................................................. ......................................................... .......................... .. 14 3.3.1.2. I�� ........................................................................... .................................................................................................... ......................................................... ............................................. ............. 14 3.3.1.3. IGB� ��........................................................................... ........................................................................................................ ............................................................... ......................................................... ......................... .. 14 3.3.1.4. C�� 1 ....................................................... ..................................................................................... ......................................................... ......................................................... ................................ 14 3.3.1.5. M�� .......................................................................... ....................................................................................................... ............................................................... ......................................................... ......................... .. 14 4. MAIN CIRC�I� CARD �001 .............................................................. ........................................................................................... ......................................................... ......................................................... ............................................. ................ 15 4.1. K�� 181, 251 ................................................... ............................................................................... .......................................................... .............................................................. ......................................................... ........................... .. 15 4.1.1. C�� ....................................................... .................................................................................. ......................................................... .............................................................. ......................................................... ........................... .. 15 4.2. K�� 253, 323 ................................................... ............................................................................... .......................................................... .............................................................. ......................................................... ........................... .. 17 4.2.1. C�� ....................................................... .................................................................................. ......................................................... .............................................................. ......................................................... ........................... .. 17 5. SECONDAR� REC�IFIER CARD �002 ............................................................................ .................................................................................................... .......................................................... .................................................. ................ 19 5.1. C�� ....................................................... .............................................................................. .......................................................... .......................................................... ......................................................... ........................................... ......... 19 K�� O�

SER�ICE MAN�AL

2 (32)

KEMPAC� RA

6. CON�ROL CARD A001 .............................................................. ................................................................................................ ......................................................... .......................................................... .................................................... ................. 20 6.1. L�� ........................................................ ................................................................................. ......................................................... ......................................................... .......................................................... .................................................... ................... 20 6.2. C�� ....................................................... .............................................................................. .......................................................... .......................................................... ......................................................... ........................................... ......... 20 7. PANEL CARD P001 .................................................... ........................................................................... .......................................................... .......................................................... ......................................................... ........................................... ......... 22 7.1. C�� ....................................................... .............................................................................. .......................................................... .......................................................... ......................................................... ........................................... ......... 22 8. OP ERA�IONAL MEAS�RINGS AND �ES�S ..................................................... .................................................................................. ......................................................... .......................................................... ................................ 23 8.1. K�� 181, 251 ................................................... ............................................................................... .......................................................... .............................................................. ......................................................... ........................... .. 23 8.1.1 P�� 24, 25 ........................................................ .......................................................................................... ......................................................... ......................................................... ...................................... .... 23 8.1.2. IGB� �� 1 ...................................................... ............................................................................ ......................................................... ............................................................... .................................................... ........................ 24 8.2. K�� 253, 323 ................................................... ............................................................................... .......................................................... .............................................................. ......................................................... ........................... .. 25 8.2.1. P�� , �1 .............................................................. ............................................................................................... ......................................................... .......................................................... ...................................... .... 25 8.2.2. IGB� ��, �2 ..................................................... ....................................................................................... ......................................................... .......................................................... ................................................... ................ 26 8.3. S�� , �002 ............................................................................. ........................................................................................................ .......................................................... ............................................. .............. 27 8.4. P�C��, �� ............................................. .................................................................... .......................................................... ............................................................... .................................................... ........................ 28 8.5. C�� A001 ................................................... ................................................................................... .......................................................... .......................................................... ......................................................... ........................... .. 28 9. MAIN COMPONEN�S INS�ALLA�ION ............................................................ ......................................................................................... ......................................................... ......................................................... ............................... .. 28 9.1. M�� 001 ....................................... ............................................................... ......................................................... ......................................................... ......................................................... .......................................... ......... 28 9.2. S�� 002 .............................................................................. ......................................................................................................... .......................................................... ............................................. .............. 29 9.3. O�� ................................................... .............................................................................. ......................................................... .............................................................. ......................................................... ........................... .. 29 10. ERROR CODES ......................................................... ................................................................................ .......................................................... ............................................................... ......................................................... ...................................... ......... 30

G�� K�� RA(R�� / A�� ) �� MIG/MAG �� . �� . IGB�� . K�� RA �� . M�� . B�� . D�� DC �� . M�� , �� . D�� . F�� . S�� . �� .

K�� O�


1. PAR�S OF MACHINE

K�� RA (253, 323)

K�� O�

3 (32)

SER�ICE MAN�AL

4 (32)

KEMPAC� RA

K�� RA (253, 323)

I�EM CODE �005603 �005926 �005791 �006602 9568913 �004288 9771530 �005782 9792639 �005779 �006130 �006128

K�� O�

PAR� 1 2 3 5 6 7 8 9 10 11 12

I�EM DESCRIP�ION FRAME �A KEMPAC� RA KEMPAC� RA 3PH �F ASSEMBL� D�400 RI KEMPAC� �F MO�N�ING FRAME INS�LA�OR SOLENOID �AL�E K�� RA HOSE CONNEC�OR R1/8�6ML INS�LA�ION B�SHING �ELD CONNEC�OR DI� 50 FEMALE �ERMINAL BLOCK INS�LA�ING PLA�E 3PH CABLE CLAMP �ERMINAL BLOCK CO�ER KEMPAC� RA ANGLE S�PPOR� RIG�H KEMPAC� RA ANGLE S�PPOR� LEF� KEMPAC� RA

PCS 1 1 1 1 1 5 1 1 1 1 1 1

Q�� 1 1 1 1 1 1 1 1 1 1 1 1

SER�ICE MAN�AL

5 (32)

KEMPAC� RA

�006215 �006154 �006153 �006429 �003701 3133500 4265820 4270940 4267970 2062070 �005661 �006115 �005790 �005041 �002918 �005793 �005872 �005821 �005813 �006249 �006176 �006208 �005918 �006392 �006180 9449407 9441047 9547150 9476520 9420120 �001624 9449461 9449233 9433024 9433007 9433043 9433027 9410250 9432824 9410108 �006603 9425216 9592164 �006222 4292020 6184211� 4262810 �006201 �006234 �005681 4252013 9840486

13

16 18 19 20 54 23 24 26 26 27 28 29 30 32 33 34 36 37 38 40 41 43 47 39 44 45 48 50 52 55 56 57 58 59 60 61 67

COMPONEN� FRAME ASSEMBL� KEMPAC� RA POLARI�� CABLE �O DI� KEMPAC� RA POLARI�� CABLE �O ADAP�ER KEMPAC� POLARI�� PRO�EC�ION 25 MM2 MIN�S POLARI�� PRO�EC�ION 25 MM2 PL�S LA�CH FOR SPOOL H�B SPECIAL N�� M16�1 PRESS�RE SPRING H�B BRAKE PAD �IRE SPOOL H�B PAR�I�ION �IND PLA�E KEMPAC� RA AIR G�IDE PLA�E KEMPAC� LO�ER CO�ER KEMPAC� RA SPOOL CASING CO�ER KEMPAC� RA FAN LO�ER GRILL KEMPAC� RA HINGE KEMPAC� RA LA�HC LOCK KEMPAC� RA LA�CH KEMPAC� RA DOOR �I�H MARKING KEMPAC� RA PANEL BASE ASS� 3PH KEMPAC� RA PANEL FRAME ASSEMBL� KEMPAC� R PANEL CO�ER KEMPAC� RA PANEL CO�ER SPRING KEMPAC� RA HINGE PIN KEMPAC� RA P��SCRE� 4�16 �N1452 ��20 �N BLPAS �N MPASSOCKE� HEAD CAP SCRE� M5�16 BN1206 CAS�OR 250/50�20/60 MM CIRCLIP 15�1.5 DIN 6799 �ASHER M20 DIN 125 A �N SQ�ARE SQ�ARE N�� M5 DIN 557 P��SCRE� 5�14 �N1452 ��20 �N BLPAS �N M� SELF��APPING SCRE� ��25 M5�16 DIN7500CE �1N BLAC1K �OR� SCRE� M4�10 DIN7985 �20 �N BLACK �OR� SCRE� M3�20 DIN7985 �15 �N BLACK �OR��SCRE� M5�8 DIN7985 �25 �N BLACK �OR� SCRE� M4�20 DIN7985 �20 �N BLACK FLANGE N�� DIN6923 M6 14583 �� DIN6900�3 HE� N��M8 DIN 934�8 �N FIL�ER MO��H CO�ER KEMPAC� RA IN�ERNAL �AB �ASHER D16 DIN 462 �N BO��LE FAS�ENING BAND KEMPAC� RA CODING �IRE KEMPAC� RA HOSE GRO�NG CABLE 25�5 FLA� CABLE L = 175 KEMPAC� 253R PROD�C� LABEL RA�ING PLA�E KEMPAC� 253 R MAIN CIRC�I� DIAGRAM KEMPAC� RA 253 323 CONNEC�OR 4 � 1.5MM2�5M FOAMED PLAS�IC SHEE� 2MM

NO�E ! M�� : ��@��.�� (��).

K�� O�

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 2 2 4 4 2 2 4 2 8 7 2 2 2 2 6 8 2 1 1 2 1 1 1 1 1 0 0 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

0.5 M2

SER�ICE MAN�AL

6 (32)

KEMPAC� RA

2. �ECHNICAL INFORMA�ION 2.1. �� K�� 181A

K�� 251R, 251A

C��

50/60H�

230�+� 15% 1�

50/60H�

240�+� 15% 1�

R�� . ��

50% ED I1�� (180A)

5.16��A/5.1��

30% ED I1�� (250A)

8.5��A/8.4��

S��

50% ED I1�� (180A)

22A

30% ED I1�� (250A)

36A

100% EDI1�� (140A)

16A 3G1.5 (1.5��2, 5�)

100% EDI1�� (150A)

17A 3G2.5 (2.5��2, 5�)

�� C

��

16A 10�/20A � 26�/180A

N� ��

36�

36�

I��

35�

35�

C��

H07RN�F

F��

�� C

H07RN�F

20A 10�/20A � 29�/250A

P�� .

180A/25,75�

0.99

250A/26.5�

0.99

E�� 100% ED ��

140A/21�

0.82

150A/21.5�

0.82

1.0�14.0�/��

1.0�18.0�/��

8.0�26.0�

8.0�29.0�

F� ��

0.8�1.2 ��

0.8�1.2 ��

F� ��

0.8�1.2 ��

0.8�1.2 ��

S�

0.8�1.2 ��

0.8�1.2 ��

A�

1.0�1.2 ��

1.0�1.2 ��

C�S�

0.8�1.0 ��

0.8�1.0 ��

��

300 ��/ 20 �� CO2, A�, A�+CO2 ��

300 ��/ 20 �� CO2, A�, A�+CO2 ��

L��H N��

623�579�1070 ��

�� F��

�� S�� E��

44 ��

L��H N��

623�579�1070 �� 44 ��

��

F(155 C)

F(155 C)

EMC ��

A

A

D��

IP23S

IP23S

O��

�20�+40 �C

�20�+40 �C

S��

�40�+60 �C

�40�+60 �C

S��

IEC 60974�1

IEC 60974�1

IEC 60974�5

IEC 60974�5

IEC 60974�10

IEC 60974�10

IEC 61000�3�12

IEC 61000�3�12

K�� O�

SER�ICE MAN�AL

7 (32)

KEMPAC� RA

K�� 253R, 253A

K�� 323R, 323A

C��

50/60H�

400�+� 15% 3�

50/60H�

400� +� 15% 3�

R�� . ��

40% ED I1�� (250A)

8.34��A/7.73��

35% ED I1�� (320A)

12��A/11.3��

S��

40% ED I1�� (250A)

11.9A

35% ED I1�� (320A)

17.2A

100% EDI1�� (150A)

6.1A 4G1.5 (1.5��2, 5�)

100% EDI1�� (190A)

8.2A 4G1.5 (1.5��2, 5�)

�� C

��

10A 10�/20A � 31�/250A

N� ��

41�

45�

I��

25�

25�

C��

H07RN�F

F��

�� C

H07RN�F

10A 10�/20A � 32.5�/320A

P�� .

250A/26.5�

0.93

320A/30�

0.94

E�� 100% ED ��

150A/21.5�

0.88

190A/23.5�

0.86

1.0�18.0�/��

1.0�20.0�/��

8.0�31.0�

8.0�32.5�

F� ��

0.8�1.2 ��

0.8�1.2 ��

F� ��

0.8�1.2 ��

0.8�1.2 ��

S�

0.8�1.2 ��

0.8�1.2 ��

A�

1.0�1.2 ��

1.0�1.2 ��

C�S�

0.8�1.0 ��

0.8�1.0 ��

��

300 ��/ 20 �� CO2, A�, A�+CO2 ��

300 ��/ 20 �� CO2, A�, A�+CO2 ��

L��H N��

623�579�1070 ��

�� F��

�� S�� E��

44 ��

L��H N��

623�579�1070 �� 44 ��

��

F(155 C)

F(155 C)

EMC ��

A

A

D��

IP23S

IP23S

O��

�20�+40 �C

�20�+40 �C

S��

�40�+60 �C

�40�+60 �C

S��

IEC 60974�1

IEC 60974�1

IEC 60974�5

IEC 60974�5

IEC 60974�10

IEC 60974�10

IEC 61000�3�12

IEC 61000�3�12

K�� O�


2.2. M��

K�� O�

8 (32)


K�� O�

9 (32)

SER�ICE MAN�AL

10 (32)

KEMPAC� RA

3. DESCRIP�ION OF OPERA�IONS K�� RA �� . I� �� . M�� (�� ), �� : 1. DC�� 2. I� �� PFC �� 3. F�� 4. ��

K�� RA �� : • • • • •

• • • • • • • • • • • • • • • •

�� 001 �� R001 M�� S001 �� 009 M�� 001 EMC �� o I�� o IGB� �� o C�� 1 o M�� o PFC �� (181�, 251��) PFC �� 003 (181�, 251��) �� 006 A�� 002 R�� G003 C�� A001 C�� M001 �� M002 G�� 001 �� M003 B�� P002 P�� P001 M�� 001 S�� 002 S�� L001 O�� RFI �� C001 �� C002 E�� 005

K�� O�

SER�ICE MAN�AL

11 (32)

KEMPAC� RA

3.1. M�� 3.1.1. �� 001 •

M�� 001. �� . A�� R001 �� . F�� S001

3.1.2. �� 001 • •

��

3.1.3. �� 001 •

��

3.1.4. �� 00� •

•

F�� S001 �� 009 �� . F�� 001 PE (�� ) ��

3.1.6. �� 006 •

P�� DC��

3.1.7. �� 002 �� 003 • • • • •

A�� 60�A �� I� �� 230� �� 400� �� 18� �� 230� �� 181 �� 251 �� 400� �� 253 �� 323 �� A�� G003. B��

3.1.8. �� 001 3.1.8.1. �� •

•

•

A�� +24� �� , �� , �� LED. �� PFC �� . �� +24� �� 002 �� G003 A�� +15� �� IGB� �� (�20, �22, � 23, �25 ��.), P�M IC (N5), �� (N2) �� A�� +5� �� N7, �� P001 ��

3.1.8.2. �� •

•

M�� A001 �� N7. B�� . �� EMF ��

3.1.8.3. �� • •

•

�� EMF (�� ) �� , �� . 10�� EMF �� . �� EM F �� EMF ��

K�� O�

SER�ICE MAN�AL

12 (32)

KEMPAC� RA

3.1.8.4. �� • •

P�M (�� ) �� P�� 1 �

3.1.�. �� 001, �002 •

• •

M�� A001 ��. I� �� (3��) �� 3� ��. �� I� �� F�� 5� ��

3.1.10. �� 001 •

S�� A001 �� + 24 �

3.1.11. �� 003 •

•

�� EMF (�� ) �� . �� , �� . 10�� EM F �� . �� EMF �� . �� . �� EM F �� . �� . �� . �� . I� �� 5� �� 30� . �� ON �� . �� SH�� DO�N �� 5� �� . B�� . F�� 5�

3.1.12. �� 002 •

C�� A001 �� + 24 �

3.1.13. �� 001 •

�� R �� A (R�� ). P�� A001 �� 16�� S� �� o

3.1.14. �� 001 •

•

•

I� �� 181 �� 251 �� 19 �� 2 + 2 �� (�� 9.5:1) I� �� 253 �� 27 �� 2 + 2 �� (�� 13.5:1) I� �� 323 �� 25 �� 2 + 2 �� (�� 12.5:1)

3.1.15. �� 002 •

•

• •

�002 �� . �� 4 60A �� (�1 � �8) �� 323 �� . 250 �� 3+3 �� C�� C1 �� C2 �� R3 �� R4 �� . �� R1 �� R2 �� IG �� O�� C3�C5

3.1.16. �� 001 •

�� L001 ��

K�� O�

SER�ICE MAN�AL

13 (32)

KEMPAC� RA

3.1.17. �� 001, �002 •

C�� C001 �� C002 �� (+ �� ) ��

3.1.18. �� 004 •

D�� 004

3.1.1�. �� 005

3.2. M�� 181�, 251�� •

181 �� 251 �� 253 �� 323 ��. �� .�. �� P001, P002 �� 002 ��. M�� 253 �� 323 ��

3.2.1. �� 002 181 �� 2511 �� PFC (P�� F�� C��) ��. �� . �� B�� . I� K �� 181 �� 251 ��

3.2.2. �� 003 PFC ��

3.2.3. �� 001 3.2.3.1. �� •

C�� C7, C10, C15, C16 �� 6 �� EMC ��. �� C17 �� R18 ��

3.2.3.2. �� •

P�C �� R16 �� R17 �� . P�C� �� K1 �� K2 �� DC �� . R�� K1 �� K2 ��

3.2.3.3. �� •

IGB� �� 2 �� 3 ��

3.2.3.4. �� 1 •

C�� 1 ��

3.2.3.5. �� • • •

•

�� PFC �� H�� . B�� 600�, 75A �� IGB� �� O�� IGB� �� B�� PFC ��. L�� IGB� �� B�� IGB� �� . 15 �H�. �� DC �� . 370�. B�� R58, R59, R65, R66. H � �� IGB� ��

3.2.3.6. �� •

PFC �� . A�� 003 �� PFC �� . �� 003 �� 15�. PFC �� IC N1 �� DC�� 370�

K�� O�

SER�ICE MAN�AL

14 (32)

KEMPAC� RA

3.3. M�� 253�, 323�� 3.3.1. �� 001 3.3.1.1. �� • • •

C�� C5 � C7, C8 � C10, C19 � C21 �� 4 �� L1 �� EMC �� F�� 2 S�� DC �� (L1) ��

3.3.1.2. �� • • •

P�C �� R1 �� R1 �� K1 �� K2 �� DC �� C17, C18 �� R�� K1 �� K2 ��

3.3.1.3. �� •

IGB� �� 2 �� 3 ��

3.3.1.4. �� 1 •

C�� 1 ��

3.3.1.5. �� •

• •

M�� H��. �� H�� IGB� �� 2. �� H � �� 20 �H� 253 �� 50A �� 323 �� 75A ��

UG1

Approx.. Approx.. + 570 V

G1 UG1

UG2

G2

G5

UG2

UG3

L1 UT1 UG5 G3 UG3

G4

UL1

UG4 UT1

UG4

UG5 UL1

�� IGB�� , �� IGB��

�� . P��

IGB� �� (P�M).

K�� O�


4. MAIN CIRC�I� CARD �001 4.1. K�� 181, 251

4.1.1. �� P�� 1 �2

S�� M�� M��

P�� 4

S�� C��

P�� 5 �6

S�� A�� , �� P�C �� R63 �� R64 PFC A�� , �� P�C �� R63 R63 �� R64

K�� O�

D�� M�� M��

15 (32)


P�� 7 �8 �17 �19

S�� M�� M�� M�� M��

P�� 9

S�� PFC ��

P�� 10:1 �10:2 �10:3 �10:4 �10:5 �10:6 �10:7 �10:8 �10:9 �10:10 �10:11 �10:12

S�� I�� R�� O� O�� P P�� I�� R�� O� O�� N P�� IGB� D�� B PFC ON/OFF P � IGB� D�� A PFC ON/OFF N �

P�� 11 �12 �14 �15

S�� PFC �� PFC �� PFC �� PFC ��

P�� 13 �16

S�� DC�� DC��

K�� O�

D�� O�� O�� P�� O�� O�� P�� O�� IGB� �� PFC ��/�� O�� IGB� �� PFC ��/��

16 (32)


4.2. K�� 253, 323

4.2.1. �� P�� 1 �2 �3

S�� M�� M�� M��

P�� 4

S�� C��

P�� 5

S�� A�� , �� P�C �� R16 �� R17

P�� 7 �8

S�� M�� (253 �� , 323 �� ) M�� (253 �� , 323 �� )

K�� O�

D�� M�� M�� M��

17 (32)


�13 �14

M�� (253 �� , 323 �� ) M�� (253 �� , 323 �� )

P�� 9:1 �9:2 �9:3 �9:4 �9:5 �9:6

S�� IGB� D�� B O� O�� P I�� R�� IGB� D�� A O� O�� N I�� R��

P�� 10

S�� P��

P�� 11 �12

S�� DC�� DC��

K�� O�

D�� O�� IGB� �� O�� O�� O�� IGB� �� O�� O��

18 (32)


5. SECONDAR� REC�IFIER CARD �002

5.1. C�� P�� 1 �2 �3 �4 �5 �6

S�� M�� M�� 002 �� 002 �� R�� +24� P�� (�)

K�� O�

19 (32)


6. CON�ROL CARD A001

6.1. L�� L�� H1 H2 H4 H5 H6

D�� A�� + 15� S�� IGB� ��, �� LED �� IGB� �� RDI �� M�� +24� ��

6.2. C�� P�� 2:1 �2:2 �2:3 �2:4 �2:5 �2:6

S�� + 50 � GND + 24 � M�� (+) M�� (�) GND

K�� O�

D�� S�� G�� +24� �� (+) �� (�) G��

20 (32)


P�� 3:1 �3:2 �3:3 �3:4 �3:5 �3:6 �3:7 �3:8 �3:9 �3:10 �3:11 �3:12

S�� C� (B) C� (A) GND GND J3 GND GND GND J2 J1 J0

D�� O�� (+) C�� (B). C�� (A) G�� G�� P�� . G�� G�� G�� M�� J2 M�� J1 M�� J0

P�� 4:1 �4:2 �4:3 �4:4 �4:5 �4:6 �4:7 �4:8 �4:9 �4:10 �4:11 �4:12

S�� F��1 (�) F��2 (�) G�� F��1 (+) F��2 (+) G�� B�� (+) PFC �� (+) I�� B�� (�) PFC �� (�) I��

D�� F�� 1 (�) F�� 2 (�) G�� F�� 1 (+) F�� 2 (+) G�� B�� (P002) (+) ��. PFC ON/OFF �� (+) �� I�� B�� (P002) (�) ��. PFC ON/OFF �� (�) �� I��

P�� 5:1 �5:2

S�� PRIM�O��P PRIM�O��N

D�� P�� (+) P�� (�)

P�� 6:1 �6:2 �6:3 �6:4 �6:5 �6:6

S�� P�M �� B P�C �� S�� B P�M �� A P�C S�� A

D�� IGB� �� P�C �� G�� IGB� �� P�C �� G��

P�� 7

S�� C��

P�� 8

S�� , ��

P�� 10

S�� M��

P�� 16

S�� P�� P001 ��

P�� 19

S�� N��

K�� O�

21 (32)


7. PANEL CARD P001 •

P�� A001 �� 16��

7.1. C�� P�� 1:1 �1:2 �1:3 �1:4 �1:5 �1:6 �1:7 �1:8 �1:9 �1:10 �1:11 �1:12 �1:13 �1:14 �1:15 �1:16

S�� +24� SDA +5� GND SCL GND P��1�A P��1�B GND P��2�A P��2�B GND P��3�A P��3�B +5� +24�

K�� O�

D�� +24� �� LCD �� I2C �� +5� �� G�� I2C �� G�� P�� 1 �� A P�� 1 �� B G�� P�� 2 �� A P�� 2 �� B G�� P�� 3 �� A P�� 3 �� B +5� �� +24� �� LCD ��

22 (32)

SER�ICE MAN�AL

23 (32)

KEMPAC� RA

8. OPERA�IONAL MEAS�RINGS AND �ES�S NO�E ! M�� . �� .

8.1. K�� 181, 251

�24,25

�1

8.1.1 �� 24, 25 • • •

P�� D�� C�� 0,3�0,6 �

M�� : 1) P�� (1, ��), �� (1, ��) �� R��: 0,3�0,6 �� O� 2) N�� (2, ��), �� (2, ��) �� R��: �� �� O� 3) N�� (3, ��), �� (2, ��)�� R��: 0,3�0,6 �� O� 4) P�� (4, ��), �� (1, ��) �� R��: �� �� O� NO�E ! �� 24 �� 25 ��.

K�� O�

SER�ICE MAN�AL

24 (32)

KEMPAC� RA

8.1.2. �� 1 •

•

IGB� �� . M�� IGB� �� IGB� �� (�7) A�� (�7) �� o

M��: 1) N�� (1, ��) �� 16, �� (1, ��) �� 7, �8 �� 14 �� R��: 0,3�0,6 �� O� 2) P�� (2, ��) �� 13, �� (2, ��) �� 7, �8 �� 14 �� R��: 0,3�0,6 �� O�

K�� O�

SER�ICE MAN�AL

25 (32)

KEMPAC� RA

8.2. K�� 253, 323 �1

8.2.1. �� , �1 • • •

P�� D�� C�� 0,3�0,6 �

M��: 1) P�� DC�� (�), �� L1, L2, L3 (�� ) R��: 0,3�0,6 �� O� 2) P�� DC�� (+), �� L1, L2, L3 (�� ) R��: �� �� O� 3) N�� DC�� (+), �� L1, L2, L3 (�� ) R��: 0,3�0,6 �� O� 4) N�� DC�� (�), �� L1, L2, L3 (�� ) R��: �� �� O�

K�� O�

�2

SER�ICE MAN�AL

26 (32)

KEMPAC� RA

8.2.2. �� , �2 •

•

IGB� �� . M�� IGB� �� IGB� �� (�7) A�� (�7) �� o

M��: 1) P�� 7 �� 8 �� , �� DC �� (+) R��: 0,3�0,6 �� O� 2) P�� DC�� (�), �� 7 �� 8 �� R��: 0,3�0,6 �� O�

K�� O�

SER�ICE MAN�AL

27 (32)

KEMPAC� RA

8.3. S�� , �002 •

�� . D�� , ��

M��: 1) P�� (�� 1 �� 2 �� ), �� R��: 0,3�0,6 �� O� 2) P�� , �� (�� 1 �� 2 �� ) R��: �� �� O�

K�� O�

SER�ICE MAN�AL

28 (32)

KEMPAC� RA

3) S�� R3 �� R4 R��: �� 10 Ω

8.4. P�C��, �� •

�� P�C�� M�� R�101 140 �C, �� 94 Ω �� (�� 12, ��/��) o S�� R�201 90 �C, �� 63 Ω �� (�� 11, ��/��) o I� �� P�C �� (>10�Ω) o A �� P�C �� o

8.5. C�� A001 •

C�� LED� �� A001

9. MAIN COMPONEN�S INS�ALLA�ION •

•

H�� . �� , �� (�� .) �� . �� . S�� .

9.1. M�� 001 • •

• •

P�� 1 �� 2 NM IGB� �� F�� 2 NM �� o S�� 3 NM o M�� 001 �� 0,7 NM P�� 2 NM

K�� O�


•

�001 �� 5 NM

9.2. S�� 002 • • • • •

S�� 1,2 NM R�� 0,7 NM S�� 002 �� 2,5 NM S�� 2 NM M�� 5 NM

9.3. O�� • • • • • •

M�� 001 �� 2 NM M�� 001 �� 002:�1,�2 5 NM R�� G003 �� 5 NM A�� 002 �� 5 NM S�� L001 �� 2 NM S�� L001 �� 5 NM �� 5 NM

K�� O�

29 (32)

SER�ICE MAN�AL

30 (32)

KEMPAC� RA

10. ERROR CODES • • •

I� �� I� �� . A��

E�� 2

E�� M��

3

M��

4

��

5

��

�� A001

6

P��

�� A001

�� (��/��) � �� A001

7

��

�� (��/��) ��

8

M�� 1 ��

�EEPROM �� (�� ) �� / ��

9

M�� 2 ��

�� / ��

10

M�� 3 ��

�� / ��

11

M�� 4 ��

�� / ��

12

C��

�� (�� 2�.) �� .

100

M��

101

M��

102

M��

103

M��

110

P��

111

P��

112

P��

�� . P�� : �� . �� . P�� : �� . P�� : �� . P�� : �� P001 �� A001 �� P001 �� A001 �� P001 �� A001

K�� O�

R�� . �181 ��: 195 � �251 ��: 204 � �253, 323 ��: 340� �� : �181 ��: 265 � �251 ��: 276 � �253, 323 ��: 460� �� (6 �� 60 �) �� 60 �

A�� / �� . �� (��/��) �� A001

�� (��/��) �� (��/��) �� (��/��) �� (��/��) �� (�� / �� ) �� (��/��) �� (��/��) �� (��/��) �� (��/��) �� /�� /�� /��

ServiceManual Kempact RA

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