Make sure that the compression spring, tension spring, spring cotter and locking wire of each safety gear is fitted correctly. 052006_1
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| Page 2
Safety Components GED15/20 Safety Gear
Checking 1.5 mm
Guide Shoe Adjusting Screw
Rail
Check the alignment between the safety gear and guide shoe on each side. If necessary, adjust the safety gear using adjusting screw. 052006_1
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| Module S12-Installation and Commissioning
| Page 3
Safety Components GED15/20 Safety Gear
A = 0…2 mm
Checking
Brake Shoe
Brake Plate
S = 1.5 mm S = 2.5 mm
Check the position A and clearance S. 052006_1
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| Page 4
Safety Components GBP Overspeed Governor
Installation
Overspeed Governor
Rotation Sticker
Governor Rope
U Make sure that the arrow points towards the car rail! Governor Support Hole
31 mm
U Governor rope may not touch the edge of the hole!
Align the overspeed governor on the governor support and tighten the screws. Route the end of the governor rope through the hole of the support. 052006_1
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| Page 5
Safety Components CBS Car Blocking System
Installation
1700 mm
Motor
U Drill one hole Ø 5 mm and insert a spring pin after positioning of the car blocking bracket!
Car Blocking Bracket Car Roof
Top Floor Level
Car Rail
Fasten the car blocking bracket to the car rail using supplied clamps. Observe the given position of the car blocking bracket. 052006_1
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| Page 6
Safety Components CBS Car Blocking System
Operation GQ ≤ 630 kg: one CBS GQ ≥ 800 kg: two CBS
U The CBS is designed to carry GQ/2 only. Therefore, never support the car without the installed belts!
KCBS Switch
Car Blocking Lever
Car Blocking Bracket
Car Blocking Lever
Car Blocking Position
Normal Operation
For positioning of the car, set the car blocking lever from the “Normal Operation” to the “Car Blocking Position” and tighten the screw. 052006_1
Insert the Front Bolt prior the Positioning of the Machine
Position the machine onto the machine support and secure it using bolts. Do not release the lifting rope before all bolts are hand tighten. 052006_1
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| Page 5
FMB130 – 4 Machine Installation
long
Guiding Tube short
Nuts
Damping Pads Fastening Bolt
Leveling Bolt
Adjust the machine horizontal using leveling bolt and spirit level. 052006_1
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| Page 6
FMB130 – 4 Machine Installation Counterweight
Machine Axis
Machine
Counterweight Axis
Ensure that the machine axis is parallel to the CW axis. 052006_1
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| Page 7
FMB130 – 4 Machine Final Works
Fastening Bolt
LCE Retainers Safety Wire Tighten all bolts and secure the fastening bolts using safety wires. Twist the end of the safety wires. Remove all LCE retainers on the machine after the acceptance test. 052006_1
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| Page 8
Compact Car / Landing Door System Contents Sequence 7
y Installation y Adjustment
052006_1
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| Page 1
Compact Car / Landing Door System Contents Sequence 7
y Landing door Varidor 30
052006_1
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| Page 2
Varidor 30 Landing Door Door Frame
Landing Door Sill
62 mm
Sill support brackets
Fasten the sill onto the sill support and adjust it with the sill support brackets. Make sure it is in level and correspond to the building floor level. Varidor 30 Landing Door 052006_1
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Door Frame | Module S12-Installation and Commissioning
| Page 3
Varidor 30 Landing Door Door Frame
Installation Header
Sill Support Jamb
Mount the door frame together. Varidor 30 Landing Door 052006_1
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Door Frame | Module S12-Installation and Commissioning
| Page 4
Varidor 30 Landing Door Door Frame
Installation Transom
Mount the transom onto the fixing angle on the landing door frame. Varidor 30 Landing Door 052006_1
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Door Frame | Module S12-Installation and Commissioning
| Page 5
Varidor 30 Landing Door Door Frame
Installation Top support bracket
Door frame 30
0 mm -2
=
=
Place the frame to the sill support and mount the 4 top support brackets. Adjust the landing door to the car and observe the sill gab (300-2mm). Tighten definitively the sill support to the sill console. Varidor 30 Landing Door 052006_1
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Door Frame | Module S12-Installation and Commissioning
| Page 6
Varidor 30 Landing Door Door Frame
Door frame
Fasten the side door frame plates on each side. Varidor 30 Landing Door 052006_1
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Door Frame | Module S12-Installation and Commissioning
| Page 7
Varidor 30 Landing Door Door Panels
Guide Shoe
Door Panel Install the door panels to the carrier and tighten the screws by hand. Insert the guide shoes in the correct way. Varidor 30 Landing Door 052006_1
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Door Panels | Module S12-Installation and Commissioning
| Page 8
Varidor 30 Landing Door
m
Door Panels
2m
Door Panel
Adjust the door panel to the frame and check the 2mm gab if it is closed. Tighten all screws. Varidor 30 Landing Door 052006_1
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Door Panels | Module S12-Installation and Commissioning
| Page 9
Varidor 30 Landing Door Door Panels
Counter weight frame
Bottom part
Top part
Install the counter weight frame and the toe guard. Tighten all screws. Varidor 30 Landing Door 052006_1
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Door Panels | Module S12-Installation and Commissioning
| Page 10
Varidor 30 Landing Door Door Look
7 mm Marking < 3mm
Adjust the door lock using adjusting screws and marking. Check that the hook is engaged 7 mm when the KTS switch is closed. Varidor 30 Landing Door 052006_1
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| Page 11
Compact Car / Landing Door System Contents Sequence 7
y Compact car door
052006_1
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| Page 12
Compact Car Door System Door Drive
Installation
n Middle Bracket
Hex Screw Nut
(pre-assembled on Door Drive)
o Header Door Drive Nut
p
o
Hex Screws
Screw the hex screw n into the header, do not screw all the way in. Install the door drive to the header using nuts o and hex screws p. Tighten the hex screw n on the middle of the header. 052006_1
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| Page 13
Compact Car Door System Door Panels
Installation Carrier Door Panels Guide Shoe Guide Shoe Lining U Use the guide shoe without lining!
9
Sill Protection
x
(optional)
Fasten the door panels to the carrier and the guide shoes to the door panels. Use a sill protection to avoid damages on the Alu-sill during the installation. 052006_1
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| Page 14
Compact Car Door System Clutch
Installation
Retaining Washers Clutch Support Clutch Install the clutch to the clutch support using retaining washers. 052006_1
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| Page 15
Compact Car Door System Door Panels
Adjustment
G = 5 mm: w/o Sill Protection G = 4 mm: with Sill Protection
Screws
(T2 Door shown)
Check the distance G between the door panels and door sill, readjust if necessary. 052006_1
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| Page 16
Compact Car Door System Door Panels
Adjustment Set Screw
Clamp
(Open Position)
(Open Position)
(C2 Door shown)
Screws BKE
Door Panel Set Screw 30
+2 mm 0
(Close Position)
BKE + 15 mm
If necessary, align the door panels at the open and close position, tighten all screws. 052006_1
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| Page 17
Compact Car Door System KTC Switch
Adjustment
KTC Bridge KTC Switch 2 mm
2 mm
Check the proper function of the KTC switches, if necessary readjust it. The KTC bridge must penetrate at least 2 mm into the KTC switch. 052006_1
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| Page 18
Compact Car / Landing Door System Door Lock / Clutch Trigger System
Adjustment
Overlap 8 mm
(Varidor 30AP shown)
(0.5 mm)
Locking Rollers
(0.5 mm)
Clutch
X 17 mm
15 mm
Clutch
X
T2/C2: Opened
83 mm
T2/C2: Closed
48 mm
Clutch Trigger System Clutch
Check the correct engagement of the clutch trigger system. Check the clearance and overlap between the locking rollers and clutch. 052006_1