Sb-III Sr Mp IV W-di 2.2 Engine (40423-2-Pm Rev 10)

SB-III SR MP IV w/di 2.2 Engine TK 40423-10.0 Printed (

Monday,July24,2006)

Copyright©1992 - ThermoKing Corp.- Minneapolis,M N,U.S.A.

Printed (July 24, 2006) Copyright © 1992 - Thermo King Corp. - Minneapolis, MN U.S.A. Electronically printed in U.S.A.

General Information

Assemblies and Subassemblies

Tables of Contents

When parts are indented in the description list, they are preceded with a bullet ( ). This indicates that tthe he part(s) is available separately or included in an assembly. •

This Parts Manual contains a numerical table of conc ontents listing each assembly name, its associated Grid number and page number. number. The numerical table of contents is arranged arranged numerically by Grid number. number. There are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and an d alphabetical. The indexes contain all of the part part numbers and descriptions which appear in this manual.

GRID NO. 67D6 SWITCH PANEL ASSEMBLY ASSEMBLY REF 1

2

PART#

DESCRIPTION

QTY

45-1239

PANEL - assy, switch

1

99-1960

•

99-6280

• •

PANEL NAMEPLATE - panel

33-743

•

GASKET

1 1 1

For example: the switch panel nameplate (99-6280) is available separately, available as part of the switch panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS A

AC . . . . . . . . . alternating alternating current A/R . . . . . . . . as requi required red accum . . . . . . accumulator accumulator adj . . . . . . . . . adjusting adjusting al . . . . . . . . . . aluminum aluminum alt. . . . . . . . . . alternator alternator A or amp amp . . . . ampere ampere assy. . . . . . . . assembly assembly

B

bd . . . . . . . . . brg . . . . . . . . . brkr . . . . . . . . brkt brkt . . . . . . . .

C

C.......... cw . . . . . . . . . ccw . . . . . . . . cam . . . . . . . . compr compr . . . . . . cond. . . . . . . . conn. . . . . . . .

D

E

The following abbreviations appear in parts manuals

F

board board bearing bearing breaker breaker bracke brackett

Celsius clockwise clockwise countercounterclockwise camshaft camshaft compressor compressor condenser condenser connecting, connecting, connector cyl . . . . . . . . . cylinder cylinder

def . . . . . . . . . deg . . . . . . . . dehyd. . . . . . . dia . . . . . . . . . DC . . . . . . . . . disch . . . . . . . diff . . . . . . . . .

E

defrostt defros degree deg ree dehydrator dehydrator diameter diameter direct direct current current discharge discharge differential

EMI . . . . . . . . Extended Extended . . . . . . . . . . . Maintenance Interval EEC . . . . . . . . European European Economic Community eng . . . . . . . . eng engine ine

H

(continued) evap. . . . . . . . evaporator evaporator exch . . . . . . . . exchanger exp . . . . . . . . . expansion expansion ext . . . . . . . . . external F . . . . . . . . . . . Farenheit Farenheit fill . . . . . . . . . . fillister fi . . . . . . . . . . . fuel injection injection fl . . . . . . . . . . . flare fpt . . . . . . . . . . female female pipe thread ft . . . . . . . . . . . feet ftg . . . . . . . . . . fitting fitting hex . . . . . . . . . hexagon hh . . . . . . . . . . hexagon hexagon head hd . . . . . . . . . . head hp . . . . . . . . . . horsepower horsepower hsg . . . . . . . . . housing

I

id . . . . . . . . . . inside diameter diameter in . . . . . . . . . . inch (2.54 (2.54 centimeters) incl . . . . . . . . . includes inj . . . . . . . . . . injection int . . . . . . . . . . internal internal int th . . . . . . . . internal internal tooth tooth

L

liq . . . . . . . . . . liquid lg . . . . . . . . . . long

M mm . . . . . . . . . milimeter mpt . . . . . . . . . male pipe thread thread mod . . . . . . . . modulating modulating N

neg . . . . . . . . . negative No. . . . . . . . . . number NS . . . . . . . . . not supplied NSS . . . . . . . . not sold separately

O os . . . . . . . . . . oversized od . . . . . . . . . . outside outside diameter diameter P

pcb . . . . . . . . . printed circuit board pkg . . . . . . . . . package ph . . . . . . . . . . phase phase pos . . . . . . . . . positive psi . . . . . . . . . . pounds per square inch

R

rad . . . . . . . . . radiator radiator rcvr . . . . . . . . . receiver receiver ref . . . . . . . . . . reference reference reg . . . . . . . . . regulator regulator req . . . . . . . . . required required rpm . . . . . . . . . revolutions per minute

S

sec . . . . . . . . . second sld. . . . . . . . . . solder soc hd. . . . . . . socket head sol. . . . . . . . . . solenoid spl. . . . . . . . . . special sq . . . . . . . . . . square ss . . . . . . . . . . stainless steel std. . . . . . . . . . standard stl . . . . . . . . . . steel suct. . . . . . . . . suction sw . . . . . . . . . . switch

T

term . . . . . . . . terminal terminal temp . . . . . . . . temperature temperature thk. . . . . . . . . . thick

U

us . . . . . . . . . . undersize

V

vib. . . . . . . . . . vibrasorber

W W . . . . . . . . . . watt w/ . . . . . . . . . . with w/o . . . . . . . . . without

SB-III SR MP IV w/di 2.2 Engine Contents Name

Grid

Page

SB-III SR MP IV REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . . .2U89. .2U89 . . . . . . . . . . . . . . . . . . . . . .5 CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9G12. . . . . . . . . . . . . . . . . . . .131 BATTERY BOX ASSEMBLY (DOMESTIC) . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .189 IDLER ASSEMBLY (BEFORE 1/96) . . . . . . . . . . . . . . . . . . . . . . . . . . .65F2 . . . . . . . . . . . . . . . . . . . . .93 MUFFLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65F5 . . . . . . . . . . . . . . . . . . . . .73 RECEIVER TANK GROUP (BEFORE 5/99) . . . . . . . . . . . . . . . . . . . . .66B4 . . . . . . . . . . . . . . . . . . . .133 FUEL TANKS (30 & 50 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67C2. .67C2 . . . . . . . . . . . . . . . . . . . .233 CYLINDER BLOCK GROUP (di 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . . .68D1. .68D1 . . . . . . . . . . . . . . . . . . . . . .7 CYLINDER HEAD GROUP (di 2.2 & se 2.2, Engines Manufactured BEFORE 1/99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D3. .68D3 . . . . . . . . . . . . . . . . . . . . .13 GEAR CASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D5. .68D5 . . . . . . . . . . . . . . . . . . . . .35 STARTER MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D7 . . . . . . . . . . . . . . . . . . . . .27 OIL PAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D8 . . . . . . . . . . . . . . . . . . . . .31 FUEL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D9. . . . . . . . . . . . . . . . . . . . .37 OIL PUMP GROUP (di 2.2 & se 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . . .68D10. .68D10 . . . . . . . . . . . . . . . . . . . .39 CRANKSHAFT GROUP (di 2.2 & se 2.2) . . . . . . . . . . . . . . . . . . . . . . .68D11 . . . . . . . . . . . . . . . . . . . .15 CAMSHAFT GROUP (di 2.2 & se 2.2) . . . . . . . . . . . . . . . . . . . . . . . . .68D12 . . . . . . . . . . . . . . . . . . . .23 MANIFOLD GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D13 . . . . . . . . . . . . . . . . . . . .25 OIL FILTER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D14. .68D14 . . . . . . . . . . . . . . . . . . . .33 WATER PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68E1 . . . . . . . . . . . . . . . . . . . . .41 STARTER & GLOW PLUG GROUP GROU P (di 2.2 & se 2.2) . . . . . . . . . . . . . .68E2 . . . . . . . . . . . . . . . . . . . . .49 FUEL INJECTION GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68E3 . . . . . . . . . . . . . . . . . . . . .43 INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68E4 . . . . . . . . . . . . . . . . . . . . .45 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70A3 . . . . . . . . . . . . . . . . . . . . .69 CONDENSER RADIATOR MOUNTING . . . . . . . . . . . . . . . . . . . . . . . .70A9 . . . . . . . . . . . . . . . . . . . .139 THROTTLE SOLENOID GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70B6 . . . . . . . . . . . . . . . . . . . . .63 PRESSURE DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70E1 . . . . . . . . . . . . . . . . . . . .169 COMPRESSOR X430 (R22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72A12 . . . . . . . . . . . . . . . . . . .107 CONDENSER SHUTTER ASSEMBLY (OPTION 048030) . . . . . . . . . .72E13 . . . . . . . . . . . . . . . . . . .225 STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se 2.2) . . . . . . .74G12. . . . . . . . . . . . . . . . . . . .51 INTEGRAL FUEL TANK (25 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . .75A7 . . . . . . . . . . . . . . . . . . . .241 ALTERNATOR ASSEMBLY (37 AMP) . . . . . . . . . . . . . . . . . . . . . . . . .78A9 . . . . . . . . . . . . . . . . . . . .173 GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80A6 . . . . . . . . . . . . . . . . . . . . .29 ALTERNATOR GROUP (PRESTOLITE, BEFORE 3/91) . . . . . . . . . . .84D14 . . . . . . . . . . . . . . . . . . .171 FRESH AIR EXCHANGE GROUP (OPTION 048233) . . . . . . . . . . . . .84E3 . . . . . . . . . . . . . . . . . . . .229 FANSHAFT ASSEMBLY & ROLLER BEARING . . . . . . . . . . . . . . . . . .84E5 . . . . . . . . . . . . . . . . . . . . .91 3-WAY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86A3 . . . . . . . . . . . . . . . . . . . .129 AIR CLEANER GROUP (SB-II 30 di 2.2) . . . . . . . . . . . . . . . . . . . . . . .86A7 . . . . . . . . . . . . . . . . . . . . .77 ENGINE & COMPRESSOR GROUP (SOFT MOUNT) . . . . . . . . . . . . .89C2 . . . . . . . . . . . . . . . . . . . . .79 BATTERY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89F14 . . . . . . . . . . . . . . . . . . .187 REFRIGERANT HOSE CLAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90E4 . . . . . . . . . . . . . . . . . . . .141 THROTTLING VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .96A5 . . . . . . . . . . . . . . . . . . . .127 ALTERNATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96A7 . . . . . . . . . . . . . . . . . . . .177 FANS & BELTS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96A8 . . . . . . . . . . . . . . . . . . . . .85 COMPRESSOR GROUP - X430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96A9 . . . . . . . . . . . . . . . . . . . .101 DEHYDRATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97D5 . . . . . . . . . . . . . . . . . . . .137 NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97G2. . . . . . . . . . . . . . . . . . . .231 EVAPORATOR COMPONENTS (BEFORE 12/93). . . . . . . . . . . . . . . .100E2 . . . . . . . . . . . . . . . . . . .213 ALTERNATOR (37 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101A3 . . . . . . . . . . . . . . . . . . .179 ALTERNATOR (65 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101A4 . . . . . . . . . . . . . . . . . . .183


Grid

Page

CONTROL BOX ASSEMBLY (SR MP IV) . . . . . . . . . . . . . . . . . . . . . . .102A3 . . . . . . . . . . . . . . . . . . .159 CONTROL BOX COVER (SB-III SR, BEFORE 12/93) . . . . . . . . . . . . .102A4 . . . . . . . . . . . . . . . . . . .163 ELECTRICAL COMPONENTS (SB-III SR MP IV). . . . . . . . . . . . . . . . .102A5 . . . . . . . . . . . . . . . . . . .147 FUEL FILTER & HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102A11 . . . . . . . . . . . . . . . . . . .55 REFRIGERATION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .102A12 . . . . . . . . . . . . . . . . . . .95 BYPASS OIL FILTER (di 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102A13 . . . . . . . . . . . . . . . . . . .65 CONDENSER COVERS, DOORS & GRILLE . . . . . . . . . . . . . . . . . . . .102A14 . . . . . . . . . . . . . . . . . .195 REMOTE LIGHT BOX KIT (40-465) . . . . . . . . . . . . . . . . . . . . . . . . . . .103A10 . . . . . . . . . . . . . . . . . .167 COMMUNICATIONS OPTIONS (BEFORE 2/95) . . . . . . . . . . . . . . . . .103C8 . . . . . . . . . . . . . . . . . . .165 HARNESS GROUP (SB-III SR MP IV) . . . . . . . . . . . . . . . . . . . . . . . . .104E9 . . . . . . . . . . . . . . . . . . .155 HARNESS GROUP (SB-III MP IV) . . . . . . . . . . . . . . . . . . . . . . . . . . . .104E10 . . . . . . . . . . . . . . . . . .157 SHORT BLOCK ASSEMBLY (se 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . .107D10. . . . . . . . . . . . . . . . . . .11 COMPRESSOR OIL FILTER GROUP . . . . . . . . . . . . . . . . . . . . . . . . .109A3 . . . . . . . . . . . . . . . . . . .143 DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9 . . . . . . . . . . . . . . . . . . .151 DOORS & PANELS (ABS PLASTIC) PLAST IC) . . . . . . . . . . . . . . . . . . . . . . . . . .114B1 . . . . . . . . . . . . . . . . . . .207 DIESEL FUEL HEATER (SB-III) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117C14. . . . . . . . . . . . . . . . . . .61 EVAPORATOR COMPONENTS (11/93 & AFTER) . . . . . . . . . . . . . . .119F12 . . . . . . . . . . . . . . . . . .219 COMPOUND PRESSURE GAUGE (OPTION 048332) . . . . . . . . . . . .120C2 . . . . . . . . . . . . . . . . . . .145 DOOR SWITCH KIT (OPTION 092197) . . . . . . . . . . . . . . . . . . . . . . . .121E14 . . . . . . . . . . . . . . . . . .193 CONDENSER & EVAPORATOR COVERS CO VERS . . . . . . . . . . . . . . . . . . . . .123D4 . . . . . . . . . . . . . . . . . . .203 COMPRESSOR GROUP - X430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124C11. .124C11 . . . . . . . . . . . . . . . . . .103 FUEL TANK (22 IN DIAMETER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124E13 . . . . . . . . . . . . . . . . . .237 STARTER ASSEMBLY (C201, di 2.2 & se 2.2). 2.2) . . . . . . . . . . . . . . . . . . .128G1. . . . . . . . . . . . . . . . . . . .53 BULKHEAD (SB-III) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128G3. . . . . . . . . . . . . . . . . . .211 COMPRESSOR GASKET SET (30-243). (30-243) . . . . . . . . . . . . . . . . . . . . . . . .131F1 . . . . . . . . . . . . . . . . . . .125 BATTERY BOX ASSEMBLY (STAINLESS STEEL) . . . . . . . . . . . . . . .131F4 . . . . . . . . . . . . . . . . . . .191 IDLER ASSEMBLY (1/96 & AFTER) . . . . . . . . . . . . . . . . . . . . . . . . . . .133A4 . . . . . . . . . . . . . . . . . . . .75 FUEL FILTER & HOSES (se 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143E8 . . . . . . . . . . . . . . . . . . . .59 ALTERNATOR (37 AMP PRESTOLITE 8MR2170F) . . . . . . . . . . . . . .144C4 . . . . . . . . . . . . . . . . . . .175 COMPRESSOR - X430 (DRY, 1.0 DIA CRANKSHAFT) . . . . . . . . . . . .147A9 . . . . . . . . . . . . . . . . . . .113 COMPRESSOR - X430 (w/UNLOADER HEAD, DRY, 1.0 DIA CRANKSHAFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147A10 . . . . . . . . . . . . . . . . . .119 6 PIN COUPLING w/SMALL SHAFT COMPRESSOR (di 2.2 & se 2.2 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149B4 . . . . . . . . . . . . . . . . . . . .81 6 PIN COUPLING w/LARGE SHAFT COMPRESSOR (di 2.2 & se 2.2 ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149B7 . . . . . . . . . . . . . . . . . . . .83 RECEIVER TANK GROUP (w/ RELIEF VALVE, 5/99 & AFTER) . . . . .153A3 . . . . . . . . . . . . . . . . . . .135 CRANKSHAFT GROUP (EPA se 2.2, S/N E00001 & AFTER) A FTER) . . . . . . .173B0 . . . . . . . . . . . . . . . . . . . .19 ALTERNATOR (37 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208F4 . . . . . . . . . . . . . . . . . . .181 ALTERNATOR (65 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208F5 . . . . . . . . . . . . . . . . . . .185


Grid

Page

2U89

SB-III SR MP IV REFERENCE SHEET

SB-IIISR MP IV REFERENCE SHEET 2U89 9/3/98

5

Revised 9/3/98

Revised 9/3/98

2U89

SB-III SR MP IV REFERENCE SHEET

B/M

DESCRIPTION

Date

048323

SB-III SR MP IV

10/91

048407

Oil Bath Air Cleaner

4/95

048413

65 Amp Alternator

4/95

048233

Fresh Air Exchange

4/95

048386

Modulation

10/91

048489

External Battery Box

4/95

048414

Compressor Oil Filter

4/95

048332

Compound Gauge

4/95

048387

Datalogger/Communications

4/95

048416

Fuel Heater

4/95

048482

ABS Doors

4/95

092852

Frost Plug Heater

4/95

048152

Painted Grille

4/95

048411

Modulation

4/95

713586

Indicator Lights

4/95

048434

R403B

4/95

048469

R404A

4/95

048030

Condenser Shutters

4/95

048408

Silicone Hose

4/95

092315

Simpson Leads

4/95

048355

Threaded Battery Cables

4/95

714181

Door Switch Kit

4/95

048024

Top Screen

4/95

711058

Integral Fuel Tank

4/95

710270

Fuel Tank Kit - 30/50 Gallon 22 Inch Diameter

4/95

710278

Fuel Tank Kit - 75/120 Gallon 22 Inch Diameter

4/95

6

68D1

CYLINDER BLOCK GROUP (di 2.2)

CYLINDER BLOCK GROUP (di 2.2) 68D1 6/2/04

7

Revised 6/2/04

Revised 6/2/04

REF


PART# 8101-257

DESCRIPTION

QTY

ENGINE (remanufactured)

1

SHORT BLOCK - assembly

1

PLUG - frost (32 mm)

2

ADAPTER - water

1

BEARING SET - camshaft (std)

1

BEARING SET - camshaft (0.50 mm us)

1


1


1


3

1

101-264



2

11-2755

•

3

11-5788

•

4

11-5785

•

11-6842

•

11-6843

•

11-6844

•

11-2757

•

11-5954

•

6

11-3369

•

7

55-5459

•

8

11-3368

•

9

11-3385

•

10

55-2405

•

11

11-5790

•

55-5578

•

55-6376

•

55-6377

•

12

10-310

•

13

55-5464

•

14

55-5465

•

15

* 33-2880

•

17

55-4145

•

18

55-5463

•

55-5481

•

55-2430

•

19

11-5795

•

20

11-5796

••

21

* 33-1634

••

22

* 33-1635

••

23

55-5467

•

24

55-2433

•

25

55-790

•

26

55-5466

•

27

* 33-1636

•

28

55-5460

•

5

68D1

PLUG - frost (46.5 mm, some engines may require a larger frost plug) PLUG - frost (18 mm) BOLT - bearing cap

3 3 10


2


3

PIN - dowel (cylinder head)

2

PIN - rear plate (std)

1

PIN - rear plate (1st os, 7/16 dia)

1

PIN - rear plate (2nd os, 1/2 dia)

1

PIN - rear plate (3rd os, 1/2 dia)

1

PLATE - cylinder block (rear)

1

BOLT - rear plate

4

BOLT - rear plate

2

SEAL - oil (crankshaft rear)

1

BOLT - cover

4

BOLT - reamer

1

LOCKWASHER

1

NUT - reamer bolt

1

BREATHER - air

1

CAP - breather

1

GASKET - breather

1

ELEMENT

1

BOLT - breather

1

NUT - breather

2

LOCKWASHER

2

STUD - breather

2

GASKET - breather

1

PLUG - oil gallery

4

8

68D1


9

Revised 6/2/04

Revised 6/2/04

REF 29


PART# * 33-653

DESCRIPTION

68D1 QTY

GASKET - plug

1

PLUG - oil gallery

1

PIN - oil pan

2

DUCT - water

1

PIN - gear case

2

STUD - gear case

3

LOCKWASHER

3

NUT

3

PLUG - water drain

1

PLATE - cylinder block (front)

1

BOLT - plate

5

GASKET - front plate

1

KIT - cover & o-ring

1

•

30

55-5461

•

31

55-3529

•

32

11-5789

•

33

11-5793

•

34

55-5453

•

55-790

•

55-2433

•

35

55-5462

•

36

11-5794

•

37

55-9332

•

38

* 33-3202

•

39

10-363

•

40

33-2757

••

41

11-9627

••

33-3390

••

O-RING - camshaft cover

1

COVER - camshaft (rear)

1

GASKET

1

42

40-335

HEATER - frost plug

1

43

11-7081

SLEEVE - cylinder

4

GASKET SET (see 80A6)

1

* 30-262

10

107D10

SHORT BLOCK ASSEMBLY (se 2.2)

SHORT BLOCK ASSEMBLY (se 2.2) 107D10 4/2/96

11

Revised 4/2/96

Revised 4/2/96

REF

SHORT BLOCK ASSEMBLY (se 2.2)

PART# 101-264

DESCRIPTION SHORT BLOCK - assembly (before 2/96)

12

107D10 QTY 1

68D3

CYLINDER HEAD GROUP (di 2.2 & se 2.2, Engines Manufactured BEFORE 1/99)

CYLINDER HEAD GROUP (di 2.2 & se 2.2,EnginesManufactured BEFORE 1/99) 68D3 6/2/05

13

Revised 6/2/05

Revised 6/2/05

REF

CYLINDER HEAD GROUP (di 2.2 & se 2.2, Engines Manufactured BEFORE 1/99)

PART#

DESCRIPTION

1

12-437

2

11-5779

•

3

11-5776

•

4

11-3370

•

5

11-5777

•

6

11-5778

•

7

11-3368

•

8

68D3 QTY

HEAD - cylinder

1

GUIDE - intake & exhaust

8


7


5

SEAT - valve (intake)

4

SEAT - valve (exhaust)

4


3

55-5453

STUD - intake manifold

4

9

55-5452

STUD - nozzle

4

10

55-5451

BOLT - cylinder head (before 2/96)

18

55-8683

BOLT - cylinder head (2/96 & after)

18

11

* 33-1628

GASKET - cover

1

12

11-7778

COVER - rear cylinder head

1

13

55-8459

PLUG - cover

1

14

55-5455

SCREW - cover

5

15

55-5454

STUD - exhaust manifold

2

16

* 33-1627

GASKET - cylinder head

1

17

55-2391

STUD - thermostat housing (before 1/92)

2

18

11-5782

COVER - valve (before 2/96)

1

11-8850

COVER - valve (2/96 & after)

1

PLATE - baffle

1

GASKET - valve cover

1

COVER (before 2/96)

1

SCREW - cover

4


1

NUT - valve cover

3


3

19

11-5783

•

20

* 33-1629

•

21

11-5784

•

22

55-5457

•

23

* 33-1630

24

55-5458

25

* 33-1631

26

11-9914

VALVE - breather (2/96 & after)

1

27

55-8684

SCREW - valve

4

28

10-340

KIT - negative pressure valve

1

SCREW

4

LOCKWASHER

4

GASKET

1

O-RING

1

PLUG - frost, head (incl 3, 4 & 7)

1

GASKET SET (see 107G3)

1

55-9253

•

55-7369

•

29

33-1629

•

30

33-566

•

10-276 * 30-262 NOTE:

This grid is for engines built before 1/99. Engines built after 1/99 have a serial number beginning with an "E".

14

68D11

CRANKSHAFT GROUP (di 2.2 & se 2.2)

CRANKSHAFT GROUP (di 2.2 & se 2.2) 68D11 7/17/06

15

Revised 7/17/06

Revised 7/17/06

REF 1

2


PART#

DESCRIPTION

QTY

11-5900

PISTON (std, incl rings, pin & snap ring)

4

11-9577

PISTON (std, EPA se 2.2 engines, S/N E0001 & after)

4

11-5901

PISTON (0.25 mm os, incl rings, pin & snap ring)

4

11-5902


4

11-9579

PISTON (0.50 mm os, EPA se 2.2 engines, S/N E00001 & after)

4

11-5903


4

11-5904


4

RING SET (std)

4

RING SET (std, EPA se 2.2 engines, S/N E00001 & after)

4

RING SET (0.25 mm os)

4


4

11-8082 13-500

•

11-8083

•

11-8084

•

11-9580

RING SET (0.50 mm os, EPA se 2.2 engines, S/N E00001 & after)

11-8448

•

11-8085

•

3

11-7997

•

4

11-8002

•

5 6

68D11

4


4


4

PIN - piston

4

RING - snap

8

11-5824

ROD - connecting (before S/N 936751, see note)

4

11-6873

ROD - connecting (S/N 936751 & after see note)

4

BUSHING - connecting rod

4

BUSHING - rod (unfinished)

4

BOLT - connecting rod

8

NUT

8

11-5825

•

11-7523

•

7

55-5250

•

8

55-5251

•

9

11-5826

BEARING SET - connecting rod (std)

4

11-5827

BEARING SET - connecting rod (0.25 mm us)

4

11-5828


4

11-5829


4

11-5830


4

10

10-266

KIT - bolt (crankshaft pulley boss)

1

11

77-1591

BOSS - pulley

1

12

10-305

GEAR SET - camshaft (di & se engines, before 2/96, see 100C8 )

1

11-8852

GEAR SET - crankshaft (se engines, 2/96 & after, see 134C1)

1

13

11-9558

CRANKSHAFT (see note)

1

14

55-1933

KEY - crankshaft (square)

1

15

11-5806

BEARING SET - crankshaft (std)

1

11-5807

BEARING SET - crankshaft (0.25 mm us)

1

11-5808


1

11-5809


1

11-5810


1

16

68D11


17

Revised 7/17/06

Revised 7/17/06

REF


PART#

16

11-5811

17 18

19

68D11

DESCRIPTION

QTY

BEARING SET - thrust

1

11-5833

RING - wear

1

11-5837

FLYWHEEL (6 pin, 30s)

1

11-5775

FLYWHEEL (50s)

1

12-779

FLYWHEEL (gen set)

1

GEAR - ring

1

KIT - bushing (6 pin clutch, incl pins, bushings & adhesive)

1

BUSHING - coupling (50s)

8

PIN - dowel

8

11-5838 70-206

•

•

77-2760

•

51-869

•

21

55-4513

SCREW - flywheel

8

22

55-5489

WASHER - flywheel

1

23

77-2390

PULLEY - damper (crankshaft, se 2.2 after 2/96)

1

24

11-9558

CRANKSHAFT (see note, incl key)

1

25

55-9932

KEY - crankshaft (woodruff, for crankshaft 11-9558 only)

1

26

11-9591

SPEEDI SLEEVE - front seal

1

•

NOTE:

Item 13, CRANKSHAFT P/N 11-5836, has been replaced with Item 24, CRANKSHAFT P/N 11-9558. The two crankshafts are interchangeable except for the key. Use Item 14, KEY P/N 55-1933, with Item 13, CRANKSHAFT P/N 11-5836. Use Item 25, KEY P/N 55-9932 with Item 24, CRANKSHAFT P/N 11-9558.

NOTE:

Item 5, CONNECTING ROD P/N's 11-5824 & 11-6873 are not inter-changeable. Engine SN 936751 and after use a heavier CONNECTING ROD P/N 11-6873. Do not intermix with CONNECTING ROD P/N 11-5824. The connecting rods may be replaced as a set of four only. CONNECTING ROD P/N 115824 weighs 880 grams. P/N 11-6873 weighs 1090 grams. Also see Service Bulletin 369.

NOTE:

EPA se 2.2 engines with S/N E00001 & after, see grid 173B0.

NOTE:

Use Kit 70-208 for 8 pin clutch.

18

173B0

CRANKSHAFT GROUP (EPA se 2.2, S/N E00001 & AFTER)

CRANKSHAFT GROUP (EPA se 2.2, S/N E00001 & AFTER) 173B0 7/17/06

19

Revised 7/17/06

Revised 7/17/06

REF 1 2


PART#

173B0

DESCRIPTION

QTY

11-9577

PISTON (std, incl rings, pin & snap ring)

4

11-9579


4

RING SET (std)

4


4

PIN - piston

4

RING - snap

8

ROD - connecting

4


4

BUSHING - connecting rod (unfinished)

4


8

NUT

8

13-500

•

11-9580

•

3

11-7997

•

4

11-8002

•

5

11-6873

6

11-5825

•

11-7523

•

7

55-5250

•

8

55-5251

•

9

11-5826

BEARING SET - connecting rod (std)

4

11-5827


4

11-5828


4

11-5829


4

11-5830


4

10

10-266

KIT - bolt (crankshaft pulley boss)

1

11

77-2390

PULLEY - damper (crankshaft)

1

12

11-8852

GEAR SET - crankshaft

1

13

11-9558


1

14

55-1933

KEY - crankshaft (square)

1

15

11-5806

BEARING SET - crankshaft (std)

1

11-5807


1

11-5808


1

11-5809


1

11-5810


1

BEARING SET - thrust

1

16

11-5811

17

11-5833

RING - wear

1

18

12-776


1

11-5775

FLYWHEEL (50s)

1

12-779

FLYWHEEL (gen set)

1

GEAR - ring

1


1


8

PIN - dowel

8

19

11-5838 70-208

20

•

•

77-2760

•

51-817

•

21

55-4513

SCREW - flywheel

8

22

55-5489

WASHER - flywheel

1

23

11-9558


1

24

55-9932

KEY - woodruff

1

25

11-9591

SPEEDI SLEEVE - front seal

1

20

173B0


Revised 7/17/06

NOTE:

This Grid is for EPA engines, S/N E00001 & after. For non-EPA se 2.2 engines built before 1/99, see grid 68D11.

NOTE:

Item 13, CRANKSHAFT P/N 11-5836, has been replaced with Item 23, CRANKSHAFT P/N 11-9558. The two crankshafts are interchangeable except for the key. Use Item 14, KEY P/N 55-1933, with Item 13, CRANKSHAFT P/N 11-5836. Use Item 24, KEY P/N 55-9932 with Item 23, CRANKSHAFT P/N 11-9558.

NOTE:


21

Revised 7/17/06


22

173B0

68D12

CAMSHAFT GROUP (di 2.2 & se 2.2)

CAMSHAFT GROUP (di 2.2 & se 2.2) 68D12 9/15/03

23

Revised 9/15/03

Revised 9/15/03

REF

CAMSHAFT GROUP (di 2.2 & se 2.2)

PART#

68D12

DESCRIPTION

QTY

1

11-5840

CAMSHAFT

1

2

55-2030

KEY - camshaft

1

3

11-5842

PLATE - thrust

1

4

55-2443

SCREW - plate

2

5

10-305

GEAR SET - camshaft (di 2.2 see 68D5; se 2.2, before 2/96, see 100C8)

1

11-8846

GEAR SET - camshaft (se 2.2, 2/96 & after, see 134C1)

1

6

11-4048

WASHER - camshaft gear

1

7

55-3454

SCREW - gear

1

8

11-5850

VALVE - intake

4

9

11-5851

VALVE - exhaust

4

10

11-5847

SPRING - valve

8

11

55-2450

SEAT - spring (bottom)

8

12

11-4050

RETAINER - spring (top)

8

13

11-2929

LOCK - valve (package of 10)

14

55-1952

PLUG - end

2

15

55-2447

RING - snap

2

16

11-5852

ARM - rocker

8

17

11-5854

BRACKET - rocker shaft

4

18

55-2113

WASHER

4

19

55-5495

SCREW - rocker arm

1

20

11-5855

SPRING - rocker arms

3

21

11-5853

SHAFT - rocker arm

1

22

55-5493

SCREW - rocker arm & valve cover

3

23

55-2446

NUT - valve adjust

8

24

55-5492

SCREW - valve adjust

8

25

11-5849

ROD - push

8

26

11-5848

TAPPET

8

27

11-4414

SEAL - valve stem (set of 8)

1


1

* 30-262

24

16

68D13

MANIFOLD GROUP

MANIFOLD GROUP 68D13 4/1/99

25

Revised 4/1/99

Revised 4/1/99

REF

MANIFOLD GROUP

PART#

1

11-5863

2

* 33-1649

3

DESCRIPTION

68D13 QTY

MANIFOLD - intake

1

GASKET - intake

1

55-2433

NUT - manifold

6

4

55-5500

WASHER - manifold

4

5

55-5453

STUD - intake manifold

4

6

55-5454

STUD - exhaust manifold

2

7

55-6951

BOLT - intake manifold

4

8

* 33-1650

GASKET - exhaust manifold

1

9

11-5864

MANIFOLD - exhaust

1

10

55-5488

BOLT - exhaust manifold

6

11

11-5919

SPACER - exhaust (see note)

1

12

55-790

LOCKWASHER

2


1

* 30-262 NOTE:

The exhaust spacer is used only on early di 2.2 engine.

26

68D7

STARTER MOUNTING

STARTER MOUNTING 68D7 12/9/01

27

Revised 12/9/01

Revised 12/9/01

REF

STARTER MOUNTING

PART#

DESCRIPTION

68D7 QTY

1

11-5878

HANGER - engine (front)

1

2

55-2443

SCREW - hanger

1

3

11-5877

HANGER - engine (rear)

1

4

55-5513

SCREW - hanger

1

5

55-5512

SCREW - hanger

1

6

45-1993

STARTER

1

7

55-5516

NUT - starter

2

8

55-2423

FLATWASHER

2

9

55-2424

LOCKWASHER

2

10

55-5515

BOLT - starter

2

28

80A6

Revised 5/9/00

GASKET SET

GASKET SET 80A6 5/9/00

29

Revised 5/9/00

REF

GASKET SET

PART# 30-262

DESCRIPTION

QTY

GASKET SET

1

O-RING - nozzle

4

GASKET - nozzle

4

O-RING - injection pump

1

O-RING - oil filter

1

O-RING - water pump

1

GASKET - front plate

1


1

GASKET - housing

1


1

SEAL - valve stem (set of 8)

1

GASKET - intake manifold

1

GASKET - cover (before 2/96)

1


1

GASKET - cover (rear)

1

GASKET - exhaust manifold

1

SEAL - oil (crankshaft rear)

1

SEAL - oil (rear oil base)

1

GASKET - oil breather cap (before 2/96)

1

GASKET - oil breather (before 2/96)

1

GASKET - oil fill tube & cover

2

GASKET - plug

1

SEAL - oil (front oil base)

1

O-RING - gear case

1

O-RING - gear case

1

SEAL - oil (crankshaft front)

1

O-RING - fuel pump

1

O-RING - gear cover

1

O-RING - oil pipe

2

SPACER - exhaust (see note)

1

1

33-1656

•

2

33-1657

•

3

33-1651

•

4

33-1645

•

5

33-1646

•

6

33-3202

•

7

33-1627

•

8

33-3169

•

9

33-1630

•

10

11-4414

•

11

33-1649

•

12

33-1629

•

13

33-1631

•

14

33-1628

•

15

33-1650

•

16

33-2880

•

17

33-1642

•

18

33-1634

•

19

33-1636

•

20

33-1655

•

21

33-653

•

22

33-1643

•

23

33-713

•

24

33-1638

•

25

33-2881

•

26

33-1641

•

27

33-2170

•

28

33-796

•

29

11-5919

•

NOTE:

80A6

The exhaust spacer is used only on early di 2.2 engine.

30

68D8

Revised 9/24/99

OIL PAN

OIL PAN 68D8 9/24/99

31

Revised 9/24/99

REF 1

OIL PAN

PART# 12-542

DESCRIPTION BASE - oil

55-6389

•

2

55-5482

•

3

55-5483

•

4

55-5484

•

5

* 33-1655

•

6

11-4641

•

7

55-3531

•

8

68D8 QTY 1

SCREW - oil base

A/R

PLUG - oil drain

2

PLUG - oil drain

1

PLUG - oil pan

1

GASKET - cover

2

COVER - oil pan

2

BOLT - cover

4

* 33-1642

SEAL - rear

1

9

* 33-1643

SEAL - front

1

10

55-5485

BOLT - oil pan (25 mm)

18

11

55-5486

BOLT - oil pan (40 mm)

4

12

11-7486

DIPSTICK

1

33-2965

GASKET - dipstick

1

33-631

GASKET

1

11-4989

TUBE - oil fill

1

33-144

O-RING - tube

1

* 30-262

GASKET SET

1

13

32

68D14

OIL FILTER GROUP

OIL FILTER GROUP 68D14 10/5/98

33

Revised 10/5/98

Revised 10/5/98

REF

OIL FILTER GROUP

PART#

DESCRIPTION

1

11-5856

2

11-2801

•

3

11-2800

•

4

33-646

•

5

55-5496

•

6

55-3527

•

7

11-4078

•

8

33-656

•

9

68D14 QTY

BODY - oil filter mounting

1

BALL - valve

1

SPRING

1

O-RING

1

PLUG

1

PLUG

1

VALVE - relief

1

O-RING - valve

1

55-5498

BOLT - filter body (45 mm lg)

1

10

55-5497

BOLT - filter body (80 mm lg)

1

11

11-9099

FILTER - oil

1

11-9100

FILTER - oil (EMI)

1

* 33-1645

O-RING - body to block

1

* 30-262


1

12

34

68D5

GEAR CASE COVER

GEAR CASE COVER 68D5 4/29/03

35

Revised 4/29/03

Revised 4/29/03

REF

GEAR CASE COVER

PART#

1

11-5797

2

DESCRIPTION

68D5 QTY

CASE - gear

1

* 33-2170

O-RING - case

1

3

* 33-713

O-RING - case

1

4

* 33-1638

O-RING - gear case

1

5

55-2433

NUT - case

1

55-790

LOCKWASHER

1

55-5453

STUD

1

SEAL - crankshaft

1

6

* 33-288

7

11-7500

PUMP - fuel

1

8

55-5469

STUD - fuel

3

9

55-5475

NUT - pump

3

55-1567

LOCKWASHER

3

10

55-6945

SCREW - case to cylinder block (60 mm lg)

6

11

Not Used

12

51-642


3

13

55-6944


2

14

55-5474

SCREW - cover

4

15

11-5798

COVER - timing

2

16

33-1640

GASKET - cover

2

17

* 33-1641

O-RING

1

18

55-5491

SCREW - idler shaft

1

19

11-4048

WASHER

1

20

10-305

GEAR SET - idler

1

21

11-5875

•

BEARING - idler

1

22

11-5899

•

CAM - pump

1

23

11-5845

SHAFT

1

24

11-5841

SHAFT - idler

1

25

33-796

GASKET - joint

2

26

11-5844

COLLAR - thrust

1

27

55-5559

SCREW - collar

2

28

11-5857

PIPE - oil

1

29

55-2462

BOLT - pipe

1

30

55-5500

LOCKWASHER

1

31

55-5499

SCREW - eye

1


1

* 30-262

36

68D9

FUEL PUMP ASSEMBLY

FUEL PUMP ASSEMBLY 68D9 7/20/01

37

Revised 7/20/01

Revised 7/20/01

REF

FUEL PUMP ASSEMBLY

PART# 11-7500

DESCRIPTION

68D9 QTY

PUMP - fuel (incl 20)

1

PUMP - priming

1

O-RING

2

SPRING

2

VALVE

2

BOLT - eye

1

GASKET - eye bolt

4

ADAPTER

1

PISTON

1

SPRING (14 light coils, 7psi, 48kPa)

1

GASKET

1

PLUG

1

BOLT - eye

1

1

11-5895

•

2

33-1653

•

3

11-2808

•

4

11-2930

•

5

55-5525

•

6

55-2208

•

7

11-2760

•

8

11-2923

•

9

11-6540

•

10

33-1652

•

11

55-1953

•

12

55-5524

•

13

11-2854

••

14

11-5890

•

15

11-5889

•

16

11-2770

•

17

11-5894

•

18

33-2017

•

19

11-6987

•

20

11-7499

•

21

11-5887

•

1

FILTER - screen

GUIDE

1

PIN

1

ROLLER

1

RING - snap

1

WASHER

1

PLUG

1

FITTING - banjo

1

TAPPET

1

38

68D10

OIL PUMP GROUP (di 2.2 & se 2.2)

OIL PUMP GROUP (di2.2 & se 2.2) 68D10 1/4/00

39

Revised 1/4/00

Revised 1/4/00

REF

OIL PUMP GROUP (di 2.2 & se 2.2)

PART#

DESCRIPTION

1

11-6017

2

55-2464

•

3

11-3458

•

4 5

68D10 QTY

PUMP - oil

1

PIN - pinion gear

1

GEAR - pinion

1

11-5805

PIPE - oil pump

1

55-5488

BOLT - oil pump

2

40

68E1

WATER PUMP GROUP

WATER PUMP GROUP 68E1 2/14/03

41

Revised 2/14/03

Revised 2/14/03

REF

WATER PUMP GROUP

PART#

DESCRIPTION

68E1 QTY

1

11-5860

HOUSING - thermostat

1

2

11-5862

PIPE - bypass

1

3

55-5504

PLUG - housing

1

4

* 33-3169

GASKET - housing

1

5

55-5455

SCREW - housing

2

6

55-2433

NUT - housing

2

7

55-790

LOCKWASHER

5

8

55-2391

STUD - housing

2

9

55-3401

CLAMP - hose

1

10

11-5861

HOSE - bypass (neoprene)

1

11-5932

HOSE - bypass (silicone)

1

11

55-3401

CLAMP - hose

1

12

11-9356

PUMP - water

1

811-9356

PUMP - water (remanufactured)

1

IMPELLER

1

SEAL

1

THROWER

1

BEARING

1

CENTER - pulley (w/ 5/16/-18 threads)

1

SCREW - set

1

LOCKWASHER

1

PLUG

1

O-RING

1

13

**NSS

•

14

**NSS

•

15

**NSS

•

16

**NSS

•

17

11-5859

•

18

55-2454

•

19

55-790

•

20

55-5502

•

21

* 33-1646

22

55-5503

SCREW - pump (50 mm lg)

2

23

55-6944

SCREW - pump (30 mm lg)

1

24

55-2433

NUT - pump

2

25

44-4066

SWITCH - water temperature (low speed start)

1

26

44-6880

HARNESS - low speed start

1


1

* 30-262

42

68E3

FUEL INJECTION GROUP

FUEL INJECTION GROUP 68E3 6/14/00

43

Revised 6/14/00

Revised 6/14/00

REF

FUEL INJECTION GROUP

PART#

DESCRIPTION

68E3 QTY

1

11-5871

PIPE - injection (No. 1)

1

2

11-5872


1

3

11-5873


1

4

11-5874


1

5

101-256

PUMP - injection

1

6

11-3452

CLIP - pipe

2

7

55-5509

CLAMP - hose

9

8

11-5867

HOSE - fuel return

1

9

55-2408

SCREW - clamp

1

10

55-5500

LOCKWASHER

1

11

55-5510

CLAMP - hose

1

12

11-5866

HOSE - fuel (nozzle to nozzle)

3

13

11-5876

CAP - nozzle

1

14

55-2430

NUT - holder

4

15

55-5508

WASHER

4

16

11-5868

BRACKET - holder

4

17

55-5452

STUD - holder

4

18

13-650

NOZZLE - injection (incl 19)

4

813-650

INJECTOR - nozzle (remanufactured)

4

19

11-5869

NOZZLE

4

20

* 33-1656

O-RING - nozzle

4

21

* 33-1657

GASKET - nozzle

4

* 30-262


1

SCREW - nozzle

4

22 NOTE:

55-6381

Items 14,15 & 17 have been replaced with item 22.

44

68E4

Revised 3/3/06

INJECTION PUMP

INJECTION PUMP 68E4 3/3/06

45

Revised 3/3/06

REF

INJECTION PUMP

PART#

DESCRIPTION

1

101-256

2

11-5879

•

3

55-5568

•

4

* 10-305

68E4 QTY

PUMP - injection

1

BRACKET - injection pump

1

SCREW - gear

6

GEAR SET - idler

1

CENTER - injection pump gear

1

LOCKWASHER

1

NUT - injection pump

1

O-RING - injection pump

1

•

5

11-5881

•

6

55-5558

•

7

55-5557

•

8

* 33-1651

9

55-5519

SCREW - bracket (85 mm lg)

1

55-6945


1

10

55-6944


4

11

11-5882


1

12

55-5520

SCREW - bracket

2

13

11-5883


1

14

55-5522

FLATWASHER

2

15

55-6951

SCREW - adjust

2

16

55-9331

SCREW - bracket

2

17

44-6728

HARNESS - fuel injection solenoid

1

18

44-6727

VALVE - solenoid (fuel, 12V)

1

44-7672

VALVE - solenoid (fuel, 24V)

1

33-1667

O-RING - solenoid

1

19

55-5585

WASHER

1

20

55-5586

NUT

1

21

33-1668

GASKET - connector

5

22

11-5915

CONNECTOR - fuel return/outlet

1

23

11-5917

VALVE - bleed

1

24

11-5914

SPRING - throttle return

1

25

11-5913

LEVER - throttle

1

26

55-5584

LOCKWASHER

1

27

55-5583

NUT

1

28

55-5587

BOLT - eye

1

29

11-5916

CONNECTOR - fuel inlet

1

30

55-5588

SPACER - connector

1

31

11-6648

LEVER - throttle

1

32

55-6213

WASHER

1

33

11-6650

BUSHING - upper

1

34

11-6651

BUSHING - lower

1

35

11-6649

SPRING - throttle return

1

36

11-7663

CONNECTOR - fuel return/outlet

1

37

11-7664


1

38

33-3320

SET - gasket (complete set of internal o-rings & gaskets)

1

46

68E4

Revised 3/3/06

INJECTION PUMP

47

Revised 3/3/06

REF 39

INJECTION PUMP

PART# 33-3213 * 30-262

NOTE:

DESCRIPTION

68E4 QTY

GASKET - injection pump

1


1

•

GEAR SET 10-305 includes: Crankshaft Gear (11-5835); Camshaft Gear (11-5839; Gear A (115843);Gear B (11-5846; Injection Pump Gear (11-5880).

48

68E2

STARTER & GLOW PLUG GROUP (di 2.2 & se 2.2)

STARTER & GLOW PLUG GROUP (di 2.2 & se 2.2) 68E2 10/17/02

49

Revised 10/17/02

Revised 10/17/02

REF 1

STARTER & GLOW PLUG GROUP (di 2.2 & se 2.2)

PART#

68E2

DESCRIPTION

QTY

45-1993

STARTER (12V, see 128G1)

1

845-1263

STARTER (12V, remanufactured)

1

45-1360

STARTER (24V)

1

41-4487

SOLENOID - starter (for starter 45-1993, ID NO. S-13-211)

1

44-6679

SOLENOID - starter (for starter 45-1671, ID NO. S-13-289)

1

44-6601

GLOW PLUG (12V)

4

44-7671

GLOW PLUG (24V)

4

4

44-6602

CONNECTOR - glow plug

1

5

41-2794

KIT - starter relay (optional)

1

41-3318

RELAY - replacement

1

204-593

ADAPTER - compression

1

204-542

GAUGE - compression tester

1

2 3

6

NOTE:

Starter 45-1671 has been replaced with Starter 45-1993.

50

74G12

STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se 2.2)

STARTER -12V GEAR REDUCTION (C201,di 2.2 & se 2.2) 74G12 1/15/04

51

Revised 1/15/04

Revised 1/15/04

REF

STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se 2.2)

PART#

DESCRIPTION

QTY

* 45-1229

STARTER (C201)

1

* 45-1285

STARTER (C201)

1

* 845-1285

STARTER (remanufactured, C201)

1

**845-1263

STARTER (remanufactured, se & di 2.2)

1

RETAINER - bearing

1

SHAFT

1

BEARING - ball

1

BEARING - ball

1

PINION - clutch assembly (incl 2, 3, 4, 6)

1

STOPPER - assembly

1

BOLT - solenoid

2

GEAR CASE (45-1229 & 45-1285)

1

GEAR CASE (45-1263)

1

SOLENOID (45-1229 & 45-1285)

1

SOLENOID (45-1263)

1

SHIFT LEVER - assembly

1

BEARING - ball

1

ARMATURE (incl 11 & 13)

1

BEARING - ball

1

COIL - field

1

BRUSH (set of 4)

1

HOLDER - brush

1

SPRING - brush

4

SCREW - retainer

3

COVER - rear (45-1229 & 45-1285)

1

COVER - rear (45-1263)

1

SCREW - brush holder

4

BOLT - thru

2

KIT - dust cover

1

1

77-1581

•

2

44-6681

•

3

77-1580

•

4

77-1579

•

5

44-6676

•

6

44-6677

•

7

55-5556

•

8

44-6422

•

44-7401

•

44-6424

•

44-6679

•

10

44-6678

•

11

77-1578

•

12

44-7016

•

13

77-1577

•

14

44-6671

•

15

44-7311

•

16

44-7019

•

17

44-6674

••

18

55-5363

•

19

44-6413

•

44-7402

•

20

55-5364

•

21

55-5555

•

22

44-6680

•

9

74G12

NOTE:

Starter Starter ID number: S-13-89C

NOTE:

*Starter *Starter 45-1229 has been replaced with 45-1285. Parts for starter starter 45-1285 will work in 45-1229

NOTE:

**Starter **Starter 845-1263 (se & di 2.2) has the same parts as 45-1285 except for items 8, 9 & 19 (Gear Case, Solenoid and Rear Cover).

52

128G1

STARTER ASSEMBLY (C201, di 2.2 & se 2.2)

STARTER ASSEMBLY (C201, di 2.2 & se 2.2) 128G1 1/2/02

53

Revised 1/2/02

Revised 1/2/02

REF

STARTER ASSEMBLY (C201, di 2.2 & se 2.2)

PART# 45-1993

DESCRIPTION

QTY

STARTER (see note)

1

RETAINER - bearing

1

SCREW - retainer

3

PINION - clutch assembly

1

1

* 77-2331

•

2

55-5363

•

3

44-6676

•

4

44-6681

••

5

77-1580

••

6

77-1579

••

7

44-6677

••

8

* 41-1360

•

9

44-6679

•

10

44-6680

••

11

55-5556

•

12

44-6678

•

13

* 41 41-1353

•

14

77-1578

••

15

77-1577

••

16

* 41 41-1354

•

17

41-1359

•

18

* 41 41-1356

•

19

* 41 41-1357

••

SHAFT

1

BEARING

1

BEARING

1

STOPPER - assembly

1

CASE - gear

1

SOLENOID

1

KIT - dust cover

1

SCREW - solenoid

2

LEVER - shift

1

ARMATURE

1

BEARING

1

BEARING

1

COIL - field

1

KIT - brush (incl positive & negative brushes, set of 4)

1

BRUSH & HOLDER - assembly

1 4

SPRING - brush

20

Not Used

21

44-7402

•

22

55-5363

•

23

* 55 55-8422

•

NOTE:

128G1

COVER - rear

1

SCREW - brush holder

4

SCREW - thru

2

STARTER STARTER (P/N 45-1671), has been replaced with STARTER (P/N 45-1993).

54

102A11

FUEL FILTER & HOSES

FUEL FILTER & HOSES 102A11 1/6/98

55

Revised 1/6/98

Revised 1/6/98

REF 1

FUEL FILTER & HOSES

PART#

DESCRIPTION

102A11 QTY

11-7263

BASE - fuel filter

1

55-5078

NUT - filter base

2

55-402

LOCKWASHER

2

2

11-7264

ELEMENT - water separator

1

3

11-6285

ELEMENT - fuel filter

1

4

11-6499

CLAMP - element

4

5

11-7481

PLUG - water sensor

1

6

55-7137

SCREW - plug

2

7

11-5981

SLEEVE

1

8

11-7434

FITTING

1

9

11-4367

HOSE (1/4 od x 35 ft lg)

A/R

10

11-4372


A/R

11

11-4841

NUT (1/4)

11

12

10-243

KIT - sleeve & eyelet (1/4)

11

13

55-5961

NUT - fitting

4

14

55-5962

WASHER - hose (1/4)

1

15

33-1885

GROMMET - hose (1/4)

1

16

33-1886

GROMMET - hose (3/8)

3

17

11-6496

FITTING (5/16 x 1/4)

1

18

Not Used

19

Not Used

20

55-5587

BOLT - eye

1

21

33-1668

GASKET - connector

5

22

11-7664


1

23

55-5588

SPACER

1

24

11-5917

VALVE - bleed

1

25

11-5915

CONNECTOR - fuel return

1

26

101-256

PUMP - injection

1

27

11-4941

NUT (3/8)

4

28

10-242


4

29

11-7435

FITTING - elbow

1

30

11-4381

ADAPTER

1

31

55-1922

WASHER

3

32

11-7500

PUMP - fuel

1

33

11-6321

BLOCK - fuel

1

PLUG - pipe

2

55-433

•

34

11-4381

ADAPTER - fuel block

1

35

11-4380

ELBOW (3/8)

1

36

11-5926

NUT - hose

1

37

10-253

KIT - fuel heater (optional)

1

38

55-2537

HANGER - fuel heater

1

55-101

SCREW - hanger

2

56

102A11

FUEL FILTER & HOSES

57

Revised 1/6/98

Revised 1/6/98

REF

39

FUEL FILTER & HOSES

PART#

DESCRIPTION

102A11 QTY

55-411

FLATWASHER

2

55-366

LOCKWASHER

2

55-291

NUT

2

11-4959

ELBOW - fuel heater

2

58

143E8

FUEL FILTER & HOSES (se 2.2)

FUEL FILTER & HOSES (se 2.2) 143E8 1/31/06

59

Revised 1/31/06

Revised 1/31/06

REF 1

FUEL FILTER & HOSES (se 2.2)

PART#

DESCRIPTION

143E8 QTY

11-9015

HEAD - fuel filter

1

55-5078

NUT

2

55-402

FLATWASHER

2

2

11-9017

SPUD - fuel filter

1

3

11-9016

SHAFT - water bleed

1

4

11-9342

FILTER - fuel

1

11-9342

FILTER - fuel (EMI 3000)

1

203-393

SEALER - thread

11-5320

ELBOW - hose (1/4)

3

11-6837

FITTING - hose (straight)

1

6

10-243


3

7

11-4841

NUT - hose (1/4)

3

8

11-4367


9

11-7435

FITTING - hose (3/8)

1

10

10-242


3

11

11-4941

NUT - hose (3/8)

3

12

11-4372


13

101-281

PUMP - injection (see 100C12, before 1/99)

1

8101-281

PUMP - injection (remanufactured)

1

101-320

PUMP - injection (see 152C14, 1/99 & after)

1

14

11-7433

PUMP - fuel (see 100C9)

1

15

91-8732

BRACKET - fuel filter (SB-III)

1

91-8845

BRACKET - fuel filter (Super-II)

1

55-3281

SCREW - bracket

2

55-402

FLATWASHER

6

55-5078

NUT

4

91-387

BRACKET - fuel line (Super-II)

1

55-6545

SCREW - bracket

2

17

11-6862

FITTING (3/8)

1

18

11-6861

FITTING (1/4)

1

19

55-549

CLAMP - tube

1

20

91-758

CLAMP - tube

1

55-140

SCREW - clamp

1

55-411

FLATWASHER

1

92-2747

BRACKET - fuel line (SB)

1

55-538

SCREW - bracket

1

55-411

FLATWASHER

1

55-366

LOCKWASHER

1

10-342

KIT - check valve

1

VALVE - check

1

5

16

21

22

11-9245 NOTE:

A/R

•

This spin-on fuel filter is used on SB-III built after 1/98 (S/N 0485AP5074) 0485AP 5074)

60

A/R

A/R

117C14

DIESEL FUEL HEATER (SB-III)

DIESEL FUEL HEATER (SB-III) 117C14 2/13/98

61

Revised 2/13/98

Revised 2/13/98

REF 1

DIESEL FUEL HEATER (SB-III)

PART# 10-297

DESCRIPTION

QTY

KIT - fuel heater

1

HEATER - fuel

1

FITTING

1

KIT - fuel line (3/8)

2

NUT - hose (3/8)

2

ELBOW

2

SCREW

2

NUT

2

CLAMP - hose

2

BANDWRAP

8

HANGER - fuel heater

1

SCREW

1

FLATWASHER

2

LOCKWASHER

1

NUT

1

11-5285

•

99-9591

•

2

10-242

•

3

11-4941

•

4

11-4959

•

5

55-101

•

6

55-4118

•

7

55-1521

•

55-2330

•

55-2537

•

55-538

•

55-411

•

55-366

•

55-291

•

8

117C14

9

11-4372

HOSE (3/8 od x 35 ft lg, nylon)

A /R

10

12-538

HOSE (3/8 x 25 ft)

A/R

11

55-7398

ADAPTER - hose

1

203-385

SEALER - thread

A /R

11-7691

TUBE - radiator

12

1

62

70B6

THROTTLE SOLENOID GROUP

THROTTLE SOLENOID GROUP 70B6 10/6/98

63

Revised 10/6/98

Revised 10/6/98

REF 1

THROTTLE SOLENOID GROUP

PART#

DESCRIPTION

70B6 QTY

99-6400

BOLTSTRIP - top

1

99-8473

BOLTSTRIP (bottom)

1

99-8554

BRACKET - solenoid

1

55-5488

BOLT - manifold

1

99-8553

BRACKET - solenoid

1

55-4998

SCREW - bracket

2

55-790

LOCKWASHER

2

55-411

FLATWASHER

4

55-366

LOCKWASHER

4

55-2699

LOCKWASHER (internal/external tooth)

1

5

55-291

NUT

4

6

44-9181

SOLENOID

1

44-8198

PLUNGER

1

7

91-3095

BOOT (rubber)

1

8

55-1800

•

LOCKWASHER

2

55-1533

•

NUT

2

2 3

4

9

99-8555

ROD - solenoid

1

10

55-431

FLATWASHER

2

11

55-605

PIN - cotter

2

12

44-2756

DIODE - assembly

1

13

44-6881

STRAP - ground

1

14

11-4874

CLIP - solenoid rod

2

15

55-2762

BOLT - eye

1

NOTE:

Replace items 10 &11 with item 14.

64

102A13

BYPASS OIL FILTER (di 2.2)

BYPASS OIL FILTER (di2.2) 102A13 3/26/04

65

Revised 3/26/04

Revised 3/26/04

REF


PART#

DESCRIPTION

102A13 QTY

1

11-4372


2

11-4941

NUT - hose (3/8)

2

3

11-5437

COUPLING - oil pan

1

4

55-229

TEE

1

5

11-6338

SUPPORT - filter

1

55-529

SCREW - support

2

55-402

FLATWASHER

2

55-5078

NUT

2

91-5592

BRACKET - support

1

11-9099

FILTER - oil (standard)

1

11-9100

FILTER - oil (EMI)

1

7

11-9101

FILTER - bypass

1

8

10-242


5

9

55-4515

CONNECTOR - hose

4

10

11-7486

DIPSTICK

1

GASKET

1

11-4989

TUBE - oil fill

1

33-144

O-RING

1

55-5955

SCREW - tube

2

55-4608

LOCKWASHER

2

12

44-4774

SWITCH - oil pressure

1

13

55-1633

CAP - hose

1

14

91-1437

BRACKET - hose

1

15

11-5911

HOSE - oil drain (17.5 in)

1

91-1437

BRACKET - hose support

1

16

55-5592

ELBOW - oil drain

1

17

12-542

BASE - oil

1

6

33-2965 11

55-6369 18

•

SCREW - oil base

•

A/R

A/R

55-6016

CLAMP - hose

1

55-291

NUT

1

55-366

LOCKWASHER

1

19

91-1435

HOSE (1/4 od)

1

20

11-6837

FITTING

4

21

10-243

KIT - sleeve & eyelet

4

22

11-4841

NUT - hose (1/4)

4

23

41-377

SWITCH - oil level

1

GASKET - switch

1

RECEPTACLE

1

PIN - terminal

2

WEDGE

1

ELBOW - oil pressure sensor

1

24

33-3877

•

44-9589

•

44-9591

•

44-9590

•

55-4496

66

102A13


67

Revised 3/26/04

Revised 3/26/04

REF


PART#

DESCRIPTION

102A13 QTY

55-538

SCREW - elbow

2

55-366

LOCKWASHER

2

55-411

FLATWASHER

2

55-3006

WASHER - insulating

2

55-7198

INSERT - threaded

2

25

44-8883

SENSOR - oil pressure transducer

1

26

91-1782

SPRING - hose clamp

1

68

70A3

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM 70A3 4/19/02

69

Revised 4/19/02

Revised 4/19/02

REF 1


PART#

QTY

KIT - tank, expansion

1

CLAMP - fuel line

2

HOSE

1

FITTING - barb

1

BUSHING

1

TANK - expansion

1

55-145

SCREW

4

55-411

FLATWASHER

4

55-366

LOCKWASHER

4

2

11-5406

CAP - radiator

1

3

11-7292

TUBE - radiator bleed (air)

1

4

12-547

COIL - radiator

1

55-4974

NUT - captive

6

55-3401

CLAMP - hose (1-1/2 in)

2

55-3402

CLAMP - hose (2 in)

2

6

55-1521

CLAMP - hose (5/8 in)

8

7

11-5908

HOSE - expansion tank to radiator (silicone)

1

11-5907

HOSE - expansion tank to radiator (silicone)

1

11-5909

HOSE - engine to radiator (EPDM)

1

11-5910

HOSE - engine to radiator (silicone)

1

11-9529

HOSE - engine to radiator (EPDM)

1

11-9530

HOSE - engine to radiator (silicone)

1

10

33-487

GASKET - thermostat housing

1

11

11-7702

THERMOSTAT

1

12

11-3346

ADAPTER - water outlet

1

55-5424

SCREW (M8)

2

55-790

LOCKWASHER

2

13

55-5094

DRAIN COCK - coolant

1

14

55-475

ELBOW

1

15

55-1592

CONNECTOR - hose

2

16

98-796

HOSE (EPDM, 25 ft)

A/R

12-383

HOSE (25 ft, silicone)

A/R

17

67-914

TANK - accumulator

1

18

11-5861

HOSE - bypass (EPDM)

1

11-5932

HOSE - bypass (silicone)

1

19

99-1655

HOSE - overflow

1

20

44-6534

SENSOR - coolant level

1

55-4560

NUT

1

55-2996

LOCKWASHER

1

55-2001

FLATWASHER

1

21

55-6411

NIPPLE

1

22

11-5739

HOSE - accumulator tank (EPDM)

1

5

8 9

10-345

DESCRIPTION

70A3

55-2796

•

11-4677

•

81-293

•

55-2539

•

12-777

•

70

70A3


71

Revised 4/19/02

Revised 4/19/02

REF


PART#

DESCRIPTION

70A3 QTY

11-5738

HOSE - accumulator tank (silicone)

1

23

55-4983

PLUG

2

24

99-8260

BRACKET - hose support

1

72

65F5

Revised 4/10/95

MUFFLER GROUP

MUFFLER GROUP 65F5 4/10/95

73

Revised 4/10/95

REF

MUFFLER GROUP

PART#

DESCRIPTION

65F5 QTY

1

12-659

MUFFLER

1

2

55-529

SCREW - muffler

3

55-402

FLATWASHER

3

55-5078

NUT

3

3

55-4899

CLAMP - muffler

2

4

11-5681

TUBE - exhaust

1

5

55-329

SCREW - tube

1

55-375

LOCKWASHER

1

55-402

FLATWASHER

1

6

99-3889

U-CLAMP - muffler

1

7

12-313

HOSE - exhaust (cut to 25 in)

8

99-1514

CLAMP - U (muffler)

1

9

11-5666

ELBOW - exhaust

1

10

55-139

SCREW - flange

2

55-421

LOCKWASHER

2

11

55-4967

NUT

2

12

11-5322

SLEEVE

1

13

11-6004

EXTENSION

1

14

55-4899

CLAMP - muffler

1

15

99-8268

SHIELD - manifold

1

91-1182

SHIELD - manifold (EEC)

1

55-1329

SCREW - shield (1/2 lg)

2

55-1049


2

55-431

WASHER

6

55-5292

NUT

2

33-2113

GASKET - flange

1

16

74

A/R

133A4

IDLER ASSEMBLY (1/96 & AFTER)

IDLER ASSEMBLY (1/96 & AFTER) 133A4 7/30/04

75

Revised 7/30/04

Revised 7/30/04

REF

IDLER ASSEMBLY (1/96 & AFTER)

PART# 78-1013

DESCRIPTION

1

HOUSING - bearing idler

1

VENT - air

1

CAP

1

SCREW - oil plug

2

O-RING

1

SEAL - oil

2

92-4303

•

2

55-6418

•

55-6416

•

55-3350

•

33-1009

•

33-2134

•

203-278

•

5

77-1070

•

6

77-2613

•

7

99-3264

•

8

33-872

•

9

91-7482

•

10

55-533

•

55-371

•

99-7978

•

99-7979

•

99-7980

•

204-475

•

4

11

QTY

HOUSING - idler shaft

1

3

133A4

GREASE (gallon)

A/R

BEARING - roller

2

SHAFT - idler pulley

1

TUBE - fan shaft housing

1

O-RING

1

CAP - housing bearing

1

SCREW - cap

4

FLATWASHER

4

SHIM (0.005 thk)

A/R

SHIM (0.007 thk)

A/R

SHIM (0.020 thk)

A/R

GREASE (1 lb)

A/R

12

55-457

KEY

2

13

11-6863

SLEEVE - repair (set of 10)

1

76

86A7

AIR CLEANER GROUP (SB-II 30 di 2.2)

AIR CLEANER GROUP (SB-II30 di 2.2) 86A7 3/3/04

77

Revised 3/3/04

Revised 3/3/04

REF 1

AIR CLEANER GROUP (SB-II 30 di 2.2)

PART#

DESCRIPTION

86A7 QTY

11-5934

HOSE - dry air cleaner

1

11-7763

HOSE - oil bath air cleaner

1

55-4979

CLAMP - hose (2-1/2 in)

1

55-1636

CLAMP - hose (3 in)

1

3

11-9262

INDICATOR - air restrictor (before 2/93)

1

4

11-6222

ELBOW - air intake

1

55-5579

SCREW - elbow

2

55-5411

LOCKWASHER

2

55-4625

FLATWASHER

2

5

33-1664

GASKET - elbow

1

6

11-7659

HOSE - breather

1

55-2332

BANDWRAP

2

7

55-4747

CONNECTOR - breather hose (straight)

1

8

11-7400

FILTER - air cleaner (dry)

1

9

11-5562

CLAMP - air cleaner (dry)

2

11-3326

CLAMP - oil bath air cleaner

1

55-4967

NUT

4

55-371

FLATWASHER

8

55-141

SCREW - band

4

99-8686

BRACKET - dry air cleaner

1

91-736

BRACKET - dry air cleaner (EEC)

1

99-7992

BRACKET - oil bath air cleaner

1

55-4967

NUT - bracket

4

55-371

FLATWASHER

4

91-938

PLATE - air indicator

1

55-5695

SCREW - plate

1

55-5411

LOCKWASHER

1

12

11-6220

HOSE - indicator

1

13

55-6132

ADAPTER - hose

1

55-3364

PLUG - pipe (oil bath)

1

CLEANER - air (oil bath)

1

CLAMP

1

CUP

1

CUP - inner

1

GASKET - cup

1

2

10

11

14

Not Used

15

11-3975

16

11-3631

•

17

11-2536

•

11-2670

•

33-828

•

18

55-1592

CONNECTOR - hose (elbow)

1

19

11-4579

ELBOW - oil bath air cleaner

1

20

11-7757

INDICATOR - air restrictor (2/93 & after)

1

21

11-7828

FITTING - air restriction indicator (2/93 & after)

1

78

89C2

ENGINE & COMPRESSOR GROUP (SOFT MOUNT)

ENGINE & COMPRESSOR GROUP (SOFT MOUNT) 89C2 2/13/01

79

Revised 2/13/01

Revised 2/13/01

REF

ENGINE & COMPRESSOR GROUP (SOFT MOUNT)

PART#

DESCRIPTION

89C2 QTY

1

55-5578

PIN - dowel

2

2

55-1525

STUD (1-3/4 lg)

4

55-1487

STUD (2-1/4 lg)

2

3

55-375

LOCKWASHER

6

4

55-402

FLATWASHER

6

5

22-723

FLANGE - compressor (30s, see 89G1)

1

22-734

FLANGE - compressor (50s, see 89G1)

1

6

98-5090

BRACKET - engine

1

7

55-4266

SCREW - bracket to engine (socket head)

4

8

55-1418

WASHER - special

4

9

55-285

NUT

10

55-5576

PIN - dowel

2

11

99-798

BOLT - oil base

2

12

91-7709

MOUNT - vibration (set of 2)

2

13

55-5749

WASHER - special

4

14

55-4963

NUT

4

15

91-1407

BOLT - engine bracket

2

16

55-2519

WASHER - bolt

2

17

91-2619

MOUNT - vibration (oil base)

4

18

12-439

HOUSING - flywheel (30s)

1

12-448

HOUSING - flywheel (50s)

1

19

55-5417

SCREW - mount

1

20

55-451

LOCKWASHER

1

55-4767

FLATWASHER

1

21

92-407

SPACER - snubber

1

22

92-1152

PLATE - snubber

1

23

55-5594

SCREW - plate

2

24

55-5006

LOCKWASHER

2

25

91-1480

BOLTSTRIP

2

26

91-1409

ANGLE - snubber

1

27

91-1410

BRACKET - snubber

1

55-289

NUT - bracket

4

55-375

LOCKWASHER

4

28

99-1433

MOUNT - vibration

2

29

91-1411

SPACER

1

10

80

149B4

6 PIN COUPLING w/SMALL SHAFT COMPRESSOR (di 2.2 & se 2.2 ENGINE)

6 PIN COUPLING w/SMALL SHAFT COMPRESSOR (di 2.2 & se 2.2 ENGINE) 149B4 7/17/06

81

Revised 7/17/06

Revised 7/17/06

REF 1

6 PIN COUPLING w/SMALL SHAFT COMPRESSOR (di 2.2 & se 2.2 ENGINE)

PART#

149B4

DESCRIPTION

QTY

102-650

COMPRESSOR - X430 (dry, no oil, see 147A9)

1

8102-650

COMPRESSOR - X430 (remanufactured, dry)

1

2

22-655

CRANKSHAFT

1

3

22-1100

SEAL - bellows

1

4

22-755

COVER - drive

1

5

33-2120

SEAL

1

6

77-2504

COUPLING - compressor drive (6 pin)

1

7

55-9024

KEY (1-1/8 lg)

1

8

77-2498

SPACER

1

9

55-4316

SCREW - coupling (3/8-16)

1

10

11-5837


1

11

55-6376

PIN - dowel

6

55-6377

PIN - dowel (0.501 oversize)

6

12

77-2856

BUSHING

6

13

11-5775

FLYWHEEL (50s)

1

14

107-299

CLUTCH (see 125E4)

1

70-206


1


6

PIN - dowel

6

15

77-2760

•

16

51-869

•

NOTE:


82

149B7

6 PIN COUPLING w/LARGE SHAFT COMPRESSOR (di 2.2 & se 2.2 ENGINE)

6 PIN COUPLING w/LARGE SHAFT COMPRESSOR (di 2.2 & se 2.2 ENGINE) 149B7 7/17/06

83

Revised 7/17/06

Revised 7/17/06

REF 1

6 PIN COUPLING w/LARGE SHAFT COMPRESSOR (di 2.2 & se 2.2 ENGINE)

PART#

149B7

DESCRIPTION

QTY

102-647

COMPRESSOR - X430 (dry, no oil, see 144F14)

1

102-821

COMPRESSOR - X430 (Multi-Temp 7 qt, less/ filter & oil, see 185B2)

1

8102-821

COMPRESSOR - X430 (Multi-Temp 7 qt, w/ filter & oil, see 185B2)

1

2

22-1027

CRANKSHAFT

1

3

22-1101

SEAL - bellows

1

4

22-1028

COVER - drive end

1

5

33-3004

SEAL

1

6

77-2509

COUPLING (6 pin)

1

7

55-9032

KEY (5/8 lg)

1

8

77-2505

SPACER

1

9

55-9031

SCREW - coupling (M12 x 1.75 x 70 mm)

1

55-9092

SCREW - clutch (M12 x 1.75 x 80 mm)

1

10

11-5837


1

11

55-6376

PIN - dowel

6

55-6377

PIN - dowel (0.501 oversize)

6

12

77-2856

BUSHING

6

13

11-5775

FLYWHEEL (50s)

1

14

107-275

CLUTCH

1

KIT - clutch repair

1


1


6

PIN - dowel

6

70-194

•

70-206

•

15

77-2760

•

16

51-869

•

NOTE:

102-821 & 8102-821 will not fit in Sentry, SMX and older SL units.

NOTE:


84

96A8

FANS & BELTS GROUP

FANS & BELTS GROUP 96A8 6/3/03

85

Revised 6/3/03

Revised 6/3/03

REF 1

FANS & BELTS GROUP

PART#

DESCRIPTION

96A8 QTY

98-2737

PANEL - housing (evaporator blower, top)

1

55-2977

SCREW

6

55-1800

LOCKWASHER

6

55-2086

FLATWASHER

6

2

98-2738

HOUSING - evaporator blower

1

3

98-2732

ORIFICE - evaporator inlet

2

55-1587

SCREW

8

55-3045

WASHER - dome (ss)

8

55-3095

NUT - captive

8

4

99-7962

MEMBER - housing (evaporator blower)

1

5

78-676

WHEEL - blower (complete)

1

6

77-2208

•

HUB - fan

1

55-2969

•

SCREW (5/16-18 x 1)

4

55-8974

•

SCREW (5/16-18 x 1-3/4)

2

55-2959

•

LOCKWASHER

2

55-2958

•

FLATWASHER

2

78-706

FANSHAFT - assembly (see 84E5)

1

55-129

SCREW - fanshaft

6

55-375

LOCKWASHER

6

55-402

FLATWASHER

6

8

77-1530

PULLEY - fan

1

9

78-595

FAN - condenser (incl 8 & 10)

1

10

77-1592

•

HUB - fan

1

55-153

•

SCREW (5/16-18 x 1)

2

55-371

•

FLATWASHER

2

55-172

•

SCREW (5/16-18 x 1-1/4)

4

55-790

•

LOCKWASHER

4

55-371

•

FLATWASHER

4

98-2804

SPINNING - condenser

1

55-538

SCREW

6

55-405

WASHER - dome

6

55-3085

NUT

6

77-1835

PULLEY - idler (5.0 od)

1

55-6220

SCREW - pulley

2

55-371

FLATWASHER

2

55-790

LOCKWASHER

2

77-1836

PULLEY - idler (5.5 od)

1

55-6220

SCREW - pulley

2

55-371

FLATWASHER

2

55-790

LOCKWASHER

2

78-1013

HOUSING - idler shaft (see 65F2)

1

7

11

12

13

14

86

96A8

FANS & BELTS GROUP

87

Revised 6/3/03

Revised 6/3/03

REF

FANS & BELTS GROUP

PART#

96A8

DESCRIPTION

QTY

55-2252

SCREW

2

55-2038

FLATWASHER

2

55-365

LOCKWASHER

2

99-8228

CHANNEL - idler (left)

1

55-529

SCREW - channel

4

55-402

FLATWASHER

4

55-375

LOCKWASHER

4

16

99-7989

NUTPLATE - idler

2

17

91-5572

ARM - idler adjusting

1

18

78-603

BELT - fan

1

19

78-629

BELT - engine to idler (30s)

1

20

77-2397

PULLEY - fan drive

1

21

55-5606

SCREW

4

55-5411

LOCKWASHER

4

22

77-1665

SPACER - pulley

1

23

77-1369

PULLEY

1

24

77-1665

SPACER - pulley

1

25

77-1345

PULLEY - water pump

1

77-1346

SPACER - pulley

1

55-144

SCREW

3

55-371

FLATWASHER

3

55-421

LOCKWASHER (internal thread)

3

78-751

BELT - alternator (before 4/91)

1

78-929

BELT - alternator (after 3/91)

1

41-2195

ALTERNATOR (37 amp, model EA, see 96A7, 30s, before 4/ 91)

1

41-2194

ALTERNATOR (23 amp, model 8MR)

1

41-5458

ALTERNATOR (37 amp, after 3/91)

1

77-762

PULLEY - alternator (37 amp, before 4/91)

1

77-2022

PULLEY - alternator (after 3/91)

1

28

55-1933

KEY

1

29

77-1591

BOSS - pulley

1

30

10-266

KIT - bolt (crankshaft)

1

11-5465

WASHER

1

31

55-457

KEY - woodruff

2

32

55-529

SCREW - arm

4

55-375

LOCKWASHER

4

55-402

FLATWASHER

4

55-5078

NUT

1

99-8135

COVER - housing bearing

1

55-1587

SCREW

4

55-1800

LOCKWASHER

4

15

26 27

33

88

96A8

FANS & BELTS GROUP

89

Revised 6/3/03

Revised 6/3/03

REF

FANS & BELTS GROUP

PART#

DESCRIPTION

96A8 QTY

55-4742

WASHER

4

34

99-4353

RING

1

35

91-1199

GUIDE - belt

1

55-312

NUT - guard

4

55-790

LOCKWASHER

2

55-371

FLATWASHER

4

90

84E5

FANSHAFT ASSEMBLY & ROLLER BEARING

FANSHAFT ASSEMBLY & ROLLER BEARING 84E5 7/30/04

91

Revised 7/30/04

Revised 7/30/04

REF

FANSHAFT ASSEMBLY & ROLLER BEARING

PART# 78-706

DESCRIPTION

1

SCREW - oil plug

2

O-RING

2

VENT - air

1

CAP

1

SEAL - oil

2

55-3350

•

2

33-1009

•

3

55-6418

•

55-6416

•

* 33-2134

•

204-475

•

5

77-2614

•

6

55-533

•

55-371

•

91-1203

•

7

SHAFT - fan

1

SCREW - cap

4

FLATWASHER

4

CAP

1

O-RING

1

BEARING - roller

2

GREASE (gallon)

A/R

* 33-982

•

9

* 77-1070

•

203-278

•

10

92-4304

•

11

99-2901

•

99-2902

•

99-4231

•

12

11-6863

A/R

GREASE (1 lb)

8

* 70-135

QTY

FANSHAFT - assembly

1

4

84E5

1

HOUSING SHIM (0.005 thk)

A/R

SHIM (0.007 thk)

A/R

SHIM (0.020 thk)

A/R

KIT - fanshaft repair

1


1

92

65F2

IDLER ASSEMBLY (BEFORE 1/96)

IDLER ASSEMBLY (BEFORE 1/96) 65F2 5/16/06

93

Revised 5/16/06

Revised 5/16/06

REF

IDLER ASSEMBLY (BEFORE 1/96)

PART# 78-593

DESCRIPTION IDLER - assembly (this idler has been replaced with 78-1013, see 133A4)

1

99-7939

•

2

55-6418

•

55-6416

•

55-3350

•

33-1009

•

33-2134

•

203-278

•

5

77-1070

•

6

77-2613

•

7

99-3264

•

8

33-872

•

9

99-7940

•

10

55-533

•

55-371

•

99-7978

•

99-7979

•

99-7980

•

204-475

•

3

4

11

65F2 QTY 1

HOUSING - bearing idler

1

VENT - air

1

CAP

1

SCREW - oil plug

2

O-RING

1

SEAL - oil

2

GREASE (gallon)

A/R

BEARING - roller

2

SHAFT - idler pulley

1

TUBE - fan shaft housing

1

O-RING

1

CAP - housing bearing

1

SCREW - cap

4

FLATWASHER

4

SHIM (0.005 thk)

A/R

SHIM (0.007 thk)

A/R

SHIM (0.020 thk)

A/R

GREASE (1 lb)

A/R

12

55-457

KEY

2

13

11-6863


1

NOTE:

78-593 has been replaced with 78-1013, see 133A4.

94

102A12

REFRIGERATION COMPONENTS

REFRIGERATION COMPONENTS 102A12 4/20/04

95

Revised 4/20/04

Revised 4/20/04

REF


PART#

DESCRIPTION

102A12 QTY

1

67-912

COIL - condenser (see 70A9)

1

2

66-5325

TUBE - 3-way to condenser

1

3

91-372

CLAMP - tube (see 90E4)

2

4

66-7392

VALVE - relief (high pressure)

1

33-1015

O-RING

1

66-5828

TUBE - valve to tank

1

99-3060

FITTING - saddle

1

6

66-5721

VALVE - check

1

7

66-4223

TUBE - valve

1

8

66-5498

TUBE - coil to valve

1

9

91-373


1

10

55-546

CLAMP - tube

2

55-1230

SCREW - clamp

2

55-1511

LOCKWASHER

2

11

66-5331

TUBE - tee to gauge (optional)

1

12

66-5330

CONNECTOR - gauge

1

13

66-4907

GAUGE - compound (see 120C2, optional)

1

14

67-1179

TANK - receiver

1

15

66-5834

TUBE - receiver to drier

1

16

66-5501

VALVE - check

1

17

55-3065

CLAMP - tube

1

18

66-5833

TUBE - drier to exchanger

1

19

61-600

DEHYDRATOR (o-ring seal, after 11/92)

1

20

99-1617

CLAMP - dehydrator

2

21

91-445


1

22

66-5389

TUBE - tee to defrost

1

23

55-6434

TEE

1

24

66-5352

TUBE - 3-way valve to tee

1

25

66-5328

TUBE - check valve to tee

1

26

66-6067

VALVE - 3-way (see 86A3)

1

55-214

SCREW - valve

2

55-366

LOCKWASHER

2

66-5320

TUBE - 3-way to solenoid (w/ nut)

1

66-6023

TUBE - 3-way to solenoid (solder type)

1

66-5908

VALVE - pilot solenoid (w/ solder fittings)

1

COIL

1

44-2756

DIODE

1

55-8786

NUT - valve

1

91-1434

SPACER - solenoid

1

55-3230

SCREW - solenoid

2

55-414

LOCKWASHER

2

66-5353

TUBE - solenoid

1

5

27 28

41-1525

29

•

96

102A12


97

Revised 4/20/04

Revised 4/20/04


REF

PART#

102A12

DESCRIPTION

QTY

66-5354

NUT - flare

1

30

66-4346

TEE

1

31

66-6190

TUBE - hose to solenoid (w/ compound gauge)

1

66-6191

TUBE - hose to solenoid (w/o compund gauge)

1

ADAPTER - flare

1

55-5356

•

66-5355

TUBE - hose to tee (use with compound pressure gauge option)

1

32

66-5388

TUBE - vibrasorber to 3-way

1

33

66-5387

TUBE

1

34

55-6844

TEE - tube

1

35

55-2536

CLAMP - tube

2

36

66-7472

HOSE - throttling

1

37

66-5318

VALVE - suction

1

38

33-230

O-RING - valve

1

39

66-5936

VALVE - throttling (see 96A5)

1

40

N/A

COMPRESSOR (see 72A12)

1

41

66-6024

VIBRASORBER - suction

1

42

33-2805

GASKET

3

43

22-735

MANIFOLD - discharge

1

44

66-129

VALVE - discharge

1

45

91-9135

BRACKET - discharge tube

1

46

55-5920

U-BOLT

1

55-5292

NUT

2

55-431

FLATWASHER

2

47

66-4987

TUBE - discharge

1

48

66-5784

VIBRASORBER - discharge

1

49

67-1070

TANK - accumulator

1

67-1195

TANK - accumulator (w/o coolant coil)

1

50

66-5327

TUBE - accumulator balance

1

51

91-1748

CLAMP - tube

1

52

55-6436

ELBOW (1/4)

1

53

55-6437

ELBOW (1-3/8)

1

54

66-5321

TUBE - exchanger to accumulator (use with accumulator tank 67-1070)

1

66-7326

TUBE - exchanger to accumulator (use with accumulator tank 67-1195)

1

55

66-9618

TUBE - defrost

1

56

99-8001

CLAMP - defrost tube

1

55-4954

NUT

1

55-2958

FLATWASHER

1

57

11-4256

HOSE

1

58

55-2240

CLAMP - tube

1

59

66-5313

TUBE - defrost to distributor

1

98

102A12


99

Revised 4/20/04

Revised 4/20/04

REF


PART#

102A12

DESCRIPTION

QTY

60

66-5816

TUBE - coil to exchanger

1

61

55-6020


1

55-3344

SCREW - clamp

2

55-1800

LOCKWASHER

2

62

67-991

HEAT EXCHANGER

1

63

66-5856

TUBE - equalizer

1

64

55-2536

CLAMP

1

65

66-5857

VALVE - expansion (R502)

1

ELEMENT - power

1

SCREEN - filter

1

66-3650

•

66-9378

•

66

67-916

COIL - evaporator

1

67

66-7789

VALVE - regulator

1

COIL - valve

1

44-5175

•

68

55-6020

CLAMP - tube

1

69

66-5391

TUBE - valve inlet

1

70

66-5374

VALVE - solenoid (hot gas bypass, see 138A7)

1

91-6449

BRACKET - solenoid

1

71

66-5392

TUBE - valve outlet

1

72

55-6434

TEE

1

73

66-5390

TUBE - tee to tee

1

74

91-2689

BRACKET - heat exchanger

1

99-2221

STRIP (neoprene)

75

91-3454

BRACKET - gauge

1

76

91-1749

SPACER - clamp

1

77

66-7000

TUBE - valve to exchanger

1

CAUTION:

Both discharge manifold gaskets MUST be the same part number (thickness).

100

A/R

96A9

COMPRESSOR GROUP - X430

COMPRESSOR GROUP - X430 96A9 3/23/06

101

Revised 3/23/06

Revised 3/23/06

REF 1


PART#

96A9

DESCRIPTION

QTY

102-647

COMPRESSOR - X430 (w/ large shaft, see 144F14)

1

102-821


1

8102-821


1

203-513

OIL - compressor

22-723

FLANGE - compressor (30s)

1

22-734


1

55-2306

SCREW - flange

6

55-896

FLATWASHER

6

4

55-308

ELBOW - test port

1

5

55-1983

CAP - flare

2

33-768

GASKET - flare

2

6

55-2381

SCREW - valve & cover

5

7

55-896

FLATWASHER

2

8

66-5318

VALVE - suction

1

9

66-2296

•

CAP - valve (plastic)

1

66-3015

•

CAP - valve (brass)

1

33-3007

••

33-350

••

2 3

10

A/R

GASKET - plastic cap

1

GASKET - brass cap

1

11

55-6804

WASHER - sealing

6

12

33-230

O-RING - valve

1

14

66-5936

VALVE - throttling (24 psi, see 96A5)

1

15

33-1221

O-RING - valve

1

16

55-6776

SCREW - discharge valve

2

17

66-129

VALVE - discharge (incl 9 & 10)

1

18

33-2805

GASKET - valve

3

19

55-9024

KEY - compressor

1

20

33-2120

SEAL - oil

1

21

204-972

TOOL - keyway alignment

1

22

22-755

COVER - drive end

1

23

22-735


1

24

55-6822

SCREW - manifold

4

25

55-3364

PLUG - pipe

2

26

91-4134

PLATE - cover

1

27

33-3101

GASKET - cover

1

28

11-1886

VALVE (Schrader)

1

29

55-1418

WASHER

2

30

91-9135

BRACKET - discharge

1

31

55-5920

U-BOLT

1

55-2752

NUT

2

55-431

FLATWASHER

2

102

124C11


COMPRESSOR GROUP - X430 124C11 3/23/06

103

Revised 3/23/06

Revised 3/23/06

REF 1


PART#

124C11

DESCRIPTION

QTY

102-647

COMPRESSOR - X430 (w/ large shaft, dry, see 144F14)

1

102-650

COMPRESSOR - X430 (w/ small shaft, dry, see 147A9)

1

8102-650


1

102-821


1

8102-821


1

22-723


1

22-734

FLANGE - compressor (50s, Super-II & SB-III)

1

22-720

FLANGE - compressor (Sentry 50)

1

55-2306

SCREW - flange

6

55-896

FLATWASHER

6

4

55-308

ELBOW - test port

1

5

55-1983

CAP - flare

2

33-768

GASKET - flare

2

6

55-2381

SCREW - valve & cover

5

7

55-896

FLATWASHER

2

8

66-5318

VALVE - suction

1

9

66-2296

•

CAP - valve (plastic)

1

66-3015

•

CAP - valve (brass)

1

33-3007

••

33-350

••

2

3

10

GASKET - plastic cap

1

GASKET - brass cap

1

11

55-6804

WASHER - sealing

6

12

33-230

O-RING - valve

1

14

66-5936

VALVE - throttling (24 psi, see 87G8)

1

66-5933

VALVE - throttling (23-25 psi, see 100C13)

1

66-5932

VALVE - throttling (17-19 psi, see 87G9)

1

15

33-1221

O-RING - valve

1

16

55-6822

SCREW - discharge valve

2

17

66-129

VALVE - discharge (incl 9 & 10)

1

18

33-2805

GASKET - valve

3

19

55-9032

KEY - compressor

1

20

33-3004

SEAL - oil (large shaft, 1-3/16 dia)

1

33-2120

SEAL - oil (small shaft, 1.0 dia)

1

21

204-972

TOOL - keyway alignment

1

22

22-1028

COVER - drive end (large shaft, 1-3/16 dia)

1

22-755

COVER - drive end (small shaft, 1.0 dia)

1

23

22-759


1

24

55-6822

SCREW - manifold

4

25

55-3364

PLUG - pipe

2

26

91-4134

PLATE - cover

1

27

33-3101

GASKET - cover

1

104

124C11


105

Revised 3/23/06

Revised 3/23/06

REF


PART#

124C11

DESCRIPTION

QTY

28

11-2886

VALVE (Schrader)

1

29

91-9135

BRACKET - discharge tube

1

30

55-5920

U-BOLT

1

55-2752

NUT

2

55-431

FLATWASHER

2

55-1418

WASHER - bracket

2

31 CAUTION: NOTE:

Both discharge manifold gaskets MUST be the same part number (thickness). 102-821 & 8102-821 will not fit in Sentry, SMX and older SL units.

106

72A12

COMPRESSOR X430 (R22)

COMPRESSOR X430 (R22) 72A12 9/17/03

107

Revised 9/17/03

Revised 9/17/03

REF

1


PART#

DESCRIPTION

QTY

102-490

COMPRESSOR - X430 (R12, R22 or R502, see note)

1

102-491

COMPRESSOR - X430 (w/ unloader head, R12 or R502, see note)

1

23-129

•

23-123

•

2

51-115

•

3

55-5062

•

4

22-639

•

5

22-1246

•

22-1004

•

22-1005

•

22-1006

•

22-1007

•

6

11-475

•

7

NSS

•

8

22-850

•

9

55-2122

•

10

51-115

•

55-895

•

11

77-167

•

12

22-123

•

13

22-655

•

55-4720

••

55-1409

••

14

77-169

•

15

55-4213

•

16

22-306

•

33-1221

•

* 55-6750

•

17

72A12

BODY - compressor (w/ unloader hole)

1

BODY - compressor (w/o unloader hole)

1

NUT (12 point)

2


2

ROD - connecting (incl 2, 3 & 6)

4

BEARING SET - connecting rod (standard)

4

BEARING SET (0.005 us)

4


4


4


4


4

PIN - piston

4

PISTON (incl 7, 9, 10, 30, 31)

4

RING - snap

8

NUT

4

WASHER - compressor

4

BEARING (drive end)

1

PLUG - oil metering

1

CRANKSHAFT

1

PLUG

3

RIVET (steel)

4

BEARING (pump end)

1

PIN - dowel

1

SCREEN - suction

1

O-RING

1

PLUG - oil fill

1

33-1223

••

18

22-656

•

19

* 33-408

•

20

22-990

•

21

* 33-822

•

22

22-350

•

23

* 33-2552

•

24

22-789

•

25

55-6805

•

1

O-RING

SLEEVE (X430)

4

O-RING

4

PLATE - valve

4

O-RING

3

SIGHT GLASS

3

GASKET - compressor cylinder head

2

HEAD - cylinder

2

SCREW (2 in lg)

12

108

72A12


109

Revised 9/17/03

Revised 9/17/03

REF


PART#

DESCRIPTION

55-6806

•

55-6804

•

33-2019

•

27

* 33-2805

•

28

22-625

•

29

55-3364

•

30

NSS

•

31

NSS

•

32

55-6751

•

33-2095

••

33

22-653

•

34

33-1549

•

35

22-663

•

822-663

•

55-4210

••

26

SCREW (2-5/8 in lg)

QTY 8

WASHER - sealing

20

O-RING

20

GASKET - manifold

2

HEAD - unloader

1

PLUG

1

REED - piston

4

HEAD - piston

4

PLUG - oil drain

1 1

O-RING

VALVE - check

2

GASKET - oil pump

1

HOUSING - oil pump

1

HOUSING - pump (remanufactured)

1 1

PIN - dowel

36

* 33-239

•

37

* 33-1175

•

38

55-6752

•

33-2095

••

22-555

•

55-4211

•

40

55-681

•

41

55-183

•

* 55-896

•

42

* 33-672

•

43

22-784

•

44

33-2513

•

45

22-611

•

46

99-4848

•

55-366

•

55-291

•

47

99-4849

•

48

55-165

•

55-366

•

49

11-5513

•

50

22-1160

•

51

* 33-1223

39

72A12

O-RING

2

O-RING

1

PLUG - oil pump cover

1 1

O-RING

COVER - pump

1

PIN - dowel

1

SCREW - cover

2

SCREW

8

WASHER - compressor

10

O-RING

1

REGULATOR - oil pressure

1

GASKET - drive plate

1

SCREEN - oil pickup

1

CLAMP

1

LOCKWASHER

2

NUT

2

BRACKET

1

SCREW

2

LOCKWASHER

2

VALVE (90 deg)

1

PUMP - oil

1

O-RING

1

••

110

72A12


111

Revised 9/17/03

Revised 9/17/03

REF


PART#

DESCRIPTION

52

22-1149

•

53

55-9760

•

54

Not Used

1

KEY

1

GASKET - oil sump

1

SUMP - oil

1

* 33-2515

•

56

22-552

•

57

55-1417

•

SCREW - oil sump

16

FLATWASHER

16

* 55-896

•

58

22-787

•

59

22-568

•

60

* 33-2205

•

61

55-6823

•

* 30-243 203-346 NOTE:

CAUTION:

QTY

SHAFT - oil pump

55

67-404

72A12

VALVE - check (oil return)

1

VALVE - check

2

O-RING

1

SCREW - cylinder head (4-1/8 lg)

3

OIL - compressor

1

KIT - gasket (X426/X430 compressor)

1

KIT - acid test

1

The heads on this compressor do not have ports. If needed, use cylinder head 22-300 which has a 1/ 8 pipe port. Compressor 102-490 has been replaced with compressor 102-650, see Grid 147A9. Compressor 102-491 has been replaced with 102-649, see Grid 147A10. Both discharge manifold gaskets MUST be the same part number (thickness).

112

147A9

COMPRESSOR - X430 (DRY, 1.0 DIA CRANKSHAFT)

COMPRESSOR X430 (DRY, 1.0 DIA CRANKSHAFT) 147A9 9/17/03

113

Revised 9/17/03

Revised 9/17/03

REF


PART#

DESCRIPTION

147A9 QTY

102-650

COMPRESSOR - X430 (dry)

1

8102-650


1

BODY - compressor

1

CRANKSHAFT

1

1

23-129

•

2

22-655

•

55-1409

••

3

22-123

•

4

55-4720

•

5

55-4213

•

6

77-169

•

7

77-2306

•

8

22-639

•

9

55-5062

••

10

51-115

••

11

11-475

••

12

22-1246

•

22-1004

•

22-1005

•

22-1006

•

22-1007

•

13

22-850

•

14

NSS

••

15

55-2122

••

16

51-115

••

55-895

••

17

NSS

••

18

NSS

••

RIVET - counterweight

A/R

PLUG - oil metering

1

PLUG

3

PIN - dowel

1

BEARING - ball

1

BEARING - ball

1

ROD - connecting

4


4

NUT (12 point)

2

BUSHING - piston pin

4


1


4


4


4


4

PISTON

4

19

* 33-1549

•

20

22-663

•

822-663

•

55-4210

•

PIN - piston

4

RING - retaining

8

NUT

1

FLATWASHER

1

REED - piston

1

HEAD - piston

1

GASKET - pump end

1

HOUSING - oil pump

1


1

PIN - dowel

1

21

* 33-1223

22

22-1149

•

23

55-9760

•

24

22-1160

•

2

O-RING

••

SHAFT - oil pump

1

KEY - shaft

1

PUMP - oil (incl items 21-23)

1

O-RING

2

O-RING

1


1

25

* 33-239

•

26

* 33-1175

•

27

55-6752

•

33-2095

••

4

O-RING

114

147A9


115

Revised 9/17/03

Revised 9/17/03

REF


PART#

DESCRIPTION

28

22-555

•

29

55-4211

•

30

22-784

•

31

* 33-672

32

55-681

•

* 55-895

•

33

55-183

•

34

11-9001

•

203-393

•

55-1983

•

35

22-611

•

36

* 33-2205

•

37

99-4848

•

38

55-291

•

39

55-366

•

40

99-4849

•

41

55-165

•

55-366

•

55-6751

•

33-2095

•

43

* 33-2515

•

44

22-747

•

45

55-1417

•

42

QTY

COVER - pump

1

PIN - dowel

1

REGULATOR

1 1

O-RING

••

SCREW - cover to housing

2

FLATWASHER

2

SCREW - pump

8

VALVE - tee

1

SEALER - thread

A/R

CAP - valve

1

SCREEN - oil pickup

1

O-RING

1

CLAMP - screen

1

NUT

1

LOCKWASHER

2

BRACKET - screen

1

SCREW - bracket

2

LOCKWASHER

2

PLUG - magnetic

2

O-RING

4

GASKET - oil sump

16 1

SUMP - oil SCREW - oil sump

16

FLATWASHER

16

SIGHT GLASS

3

O-RING

3


2

HEAD - cylinder

2

SCREW (2 in lg)

12

* 55-896

•

22-350

•

* 33-822

•

47

* 33-2552

•

48

22-789

•

49

55-6805

•

50

55-6806

•

51

55-6804

•

52

33-2019

•

53

22-656

•

54

* 33-408

•

55

22-990

•

56

55-6750

•

57

22-306

•

46

147A9

SCREW (2-5/8 in lg)

8

WASHER - sealing

20

O-RING

20

SLEEVE - cylinder

4

O-RING

4

PLATE - valve

4

PLUG - oil fill

1

SCREEN - suction

1

116

147A9


117

Revised 9/17/03

Revised 9/17/03

REF


PART#

147A9

DESCRIPTION

58

33-1221

•

59

22-653

•

60

22-787

•

61

22-568

•

62

22-1100

•

63

33-2513

•

64

22-671

•

65

55-9106

•

55-896

•

66

99-6545

•

67

55-329

•

68

11-2886

•

69

91-5630

•

70

91-9858

•

71

* 33-2805

•

72

55-329

•

QTY

O-RING

1

VALVE - check

2


1

VALVE - check

2

SEAL - crankshaft (for 1.0 dia crankshaft)

1

GASKET - drive end

1

PLATE - crankshaft cover

1

SCREW - housing

9

FLATWASHER

9

PLATE - suction inlet

1

SCREW - plate

4

VALVE (Schrader)

1

PLATE - cover

1

PLATE - cover (w/ lifting hole)

1

GASKET - manifold

2

SCREW - plate

4

67-404

OIL - compressor (use w/ R12, R22, R502, R403B, R402A, & R401B, 1 gallon)

A/R

203-513

OIL - compressor (use w/ R404A & R134a, 1 liter)

A/R

* 30-243

KIT - gasket

1

NOTE:

The heads on this compressor do not have ports. If needed, use cylinder head P/N 22-788, which has a 1/8 pipe port.

NOTE:

This compressor does not contain compressor oil. Add one gallon of oil before running compressor. R404A & R134a use 203-513 oil. R12, R22, R502, R403B, R402A & R401B use 67-404 oil.

NOTE:

Both discharge manifold gaskets MUST be the same part number (thickness).

118

147A10

COMPRESSOR - X430 (w/UNLOADER HEAD, DRY, 1.0 DIA CRANKSHAFT)

COMPRESSOR X430 (w/ UNLOADERHEAD, DRY, 1.0 DIA CRANKSHAFT) 147A10 9/17/03

119

Revised 9/17/03

Revised 9/17/03

REF


PART# 102-649

DESCRIPTION

147A10 QTY

COMPRESSOR - X430 (dry, w/ unloader head)

1

BODY - compressor

1

CRANKSHAFT

1

1

23-129

•

2

22-655

•

55-1409

••

3

22-123

•

4

55-4720

•

5

55-4213

•

6

77-169

•

7

77-2306

•

8

22-639

•

9

55-5062

••

10

51-115

••

11

11-475

••

12

22-1246

•

22-1004

•

22-1005

•

22-1006

•

22-1007

•

13

22-850

•

14

NSS

•

15

55-2122

••

16

51-115

••

55-895

••

17

NSS

••

18

NSS

••

RIVET - counterweight

A/R

PLUG - oil metering

1

PLUG

3

PIN - dowel

1

BEARING - ball

1

BEARING - ball

1

ROD - connecting

4


4

NUT (12 point)

2

BUSHING - piston pin

4


1


4


4


4


4

PISTON

4

PIN - piston

4

19

* 33-1549

•

20

22-663

•

822-633

•

55-4210

•

RING - retaining

8

NUT

1

FLATWASHER

1

REED - piston

1

HEAD - piston

1

GASKET - pump end

1

HOUSING - oil pump

1


1

PIN - dowel

1

21

* 33-1223

22

22-1149

•

23

55-9760

•

24

22-1160

•

2

O-RING

••

SHAFT - oil pump

1

KEY - shaft

1

PUMP - oil (incl items 21-23)

1

O-RING

2

O-RING

1


1

25

* 33-239

•

26

* 33-1175

•

27

55-6752

•

33-2095

••

4

O-RING

120

147A10


121

Revised 9/17/03

Revised 9/17/03

REF


PART#

DESCRIPTION

28

22-555

•

29

55-4211

•

30

22-784

•

31

* 33-672

32

55-681

•

* 55-895

•

33

55-183

•

34

11-9001

•

203-393

•

55-1983

•

35

22-611

•

36

* 33-2205

•

37

99-4848

•

38

55-291

•

39

55-366

•

40

99-4849

•

41

55-165

•

55-366

•

55-6751

•

33-2095

•

43

* 33-2515

•

44

22-747

•

45

55-1417

•

42

QTY

COVER - pump

1

PIN - dowel

1

REGULATOR

1 1

O-RING

••

SCREW - cover to housing

2

FLATWASHER

2

SCREW - pump

8

VALVE - tee

1

SEALER - thread

A/R

CAP - valve

1

SCREEN - oil pickup

1

O-RING

1

CLAMP - screen

1

NUT

1

LOCKWASHER

2

BRACKET - screen

1

SCREW - bracket

2

LOCKWASHER

2

PLUG - magnetic

2

O-RING

4

GASKET - oil sump

16 1

SUMP - oil SCREW - oil sump

16

FLATWASHER

16

SIGHT GLASS

3

O-RING

3


2

HEAD - cylinder

1

SCREW (2 in lg)

12

* 55-896

•

22-350

•

* 33-822

•

47

* 33-2552

•

48

22-789

•

49

55-6805

•

50

55-6806

•

51

55-6804

•

52

33-2019

•

53

22-656

•

54

* 33-408

•

55

22-990

•

56

55-6750

•

57

22-306

•

46

147A10

SCREW (2-5/8 in lg)

8

WASHER - sealing

20

O-RING

20

SLEEVE - cylinder

4

O-RING

4

PLATE - valve

4

PLUG - oil fill

1

SCREEN - suction

1

122

147A10


123

Revised 9/17/03

Revised 9/17/03


REF

PART#

DESCRIPTION

58

33-1221

•

59

22-653

•

60

22-787

•

61

22-568

•

62

22-1100

•

63

33-2513

•

64

22-671

•

65

55-9106

•

55-896

•

66

99-6545

•

67

55-329

•

68

11-2886

•

69

91-5630

•

70

91-9858

•

71

* 33-2805

•

72

55-329

•

73

22-625

•

74

55-6823

•

203-513 * 30-243 NOTE: CAUTION: NOTE:

147A10 QTY

O-RING

1

VALVE - check

2


1

VALVE - check

2

SEAL - crankshaft (for 1.0 dia crankshaft)

1

GASKET - drive end

1

PLATE - crankshaft cover

1

SCREW - housing

9

FLATWASHER

9

PLATE - suction inlet

1

SCREW - plate

4

VALVE (Schrader)

1

PLATE - cover

1

PLATE - cover (w/ lifting hole)

1

GASKET - manifold

2

SCREW - plate

4

HEAD - unloader (see 51B2)

1

SCREW - cylinder head (4-1/8 in lg)

3

OIL - compressor (use w/ R134a, R404A) KIT - gasket

A/R 1

The heads on this compressor do not have ports. If needed, use cylinder head P/N 22-788, which has 1/8 pipe port. Both discharge manifold gaskets MUST be the same part number (thickness). This compressor does not contain compressor oil. Add one gallon of oil before running compressor. R404A & R134a use 203-513 oil. R12, R22, R502, R403B, R402A & R401B use 67-404 oil.

124

131F1

COMPRESSOR GASKET SET (30-243)

COMPRESSOR GASKET SET (30243) 131F1 10/11/05

125

Revised 10/11/05

Revised 10/11/05

REF

COMPRESSOR GASKET SET (30-243)

PART# 30-243

DESCRIPTION

1

GASKET - pump housing (X426)

1

O-RING - dust seal

1

O-RING - oil galley

2

O-RING - cylinder sleeve

4

O-RING - oil pickup tube

1

O-RING - regulator

1

O-RING - sight glass

1

O-RING - oil pump cover

1

O-RING - throttling valve

1

O-RING - oil pump

1

GASKET - pump housing (X430)

1

33-110

•

2

33-235

•

3

33-239

•

4

33-408

•

5

33-2205

•

6

33-672

•

7

33-822

•

8

33-1175

•

9

33-1221

•

10

33-1223

•

11

33-1549

•

12

33-2019

•

13

33-2095

•

14

33-2513

•

15

33-2515

•

16

33-2805

•

17

33-2552

•

18

55-381

•

19

55-895

•

20

55-896

•

21

33-3797

•

NOTE:

QTY

KIT - gasket

1

CAUTION:

131F1

O-RING - cylinder head screw

24

O-RING - oil pump plug

2

GASKET - drive plate

1

GASKET - oil sump

1

GASKET - manifold

3


2

WASHER - oil fill

1

WASHER - oil pump

2

WASHER - compressor seal (3/8) GASKET - oil sump (7 qt)

57 1

Both discharge manifold gaskets MUST be the same part number (thickness). The 7 qt oil sump gasket (33-3797) is not included in Kit 30-243. Order gasket 33-3797 separately.

126

96A5

THROTTLING VALVE ASSEMBLY

THROTTLING VALVEASSEMBLY 96A5 3/21/06

127

Revised 3/21/06

Revised 3/21/06

REF

THROTTLING VALVE ASSEMBLY

PART# 66-5936

DESCRIPTION

96A5 QTY

VALVE - throttling (24 psi)

1

SCREW - plate

9

FLATWASHER

9

PLATE - bellows

1

GASKET - end plate

1

WASHER - adjusting

3-5

1

55-2969

•

2

55-371

•

3

66-3613

•

4

33-123

•

5

* 66-157

•

6

66-5959

•

SPRING - bellows

1

7

60-298

•

KIT - repair, bellows (throttling valve)

1

8

33-408

•

O-RING

1

9

66-5958

•

HOUSING - valve

1

10

33-143

•

GASKET - piston housing

1

11

22-740

•

PISTON

1

12

* 66-176

•

SPRING - piston

1

13

66-116

•

NUT - adjusting

1

14

55-585

•

PIN - cotter

1

15

66-1388

•

HOUSING - piston

1

55-9106

SCREW - housing

4

55-896

FLATWASHER

4

O-RING - valve to compressor

1

16

* 33-1221

17

66-3612

CAP - valve (rubber, R502)

1

18

11-2886

VALVE - assembly

1

CORE - valve

1

CAP

1

BODY

1

66-8928

ADAPTER (o-ring seal)

1

33-1461

O-RING - adapter

1

203-393

SEALER - thread

A/R

19

11-7777

•

55-5672

•

55-7213

•

128

86A3

3-WAY VALVE ASSEMBLY

3-WAYVALVE ASSEMBLY 86A3 4/22/02

129

Revised 4/22/02

Revised 4/22/02

REF

3-WAY VALVE ASSEMBLY

PART# 66-8804

DESCRIPTION

QTY

VALVE - 3-way (incl 1 thru 15)

1

SCREW

4

FLATWASHER

4

CAP - top (incl 13, 14, 15)

1

SPRING - piston

1

KIT - piston & seal

1

KIT - piston seal

1

GASKET

2

CLIP

1

SEAT

1

STEM (incl in kit, 11/97 & after)

1

FILTER

1

CAP - bottom

1

KIT - valve repair (incl 13)

1

O-RING

1

CAP

1

KIT - valve repair

1

PISTON

1

SEAL - piston (PTFE)

1

1

55-8609

•

2

55-8610

•

3

61-3597

•

4

61-3015

•

5

60-301

•

6

30-171

•

7

33-3538

•

8

99-6384

•

9

66-4204

•

10

* 60-156

•

11

60-147

•

12

66-1889

•

13

60-163

•

14

33-1124

•

15

55-621

•

* 60-156

86A3

16

66-8805

•

17

33-2956

•

18

204-1008

TOOL - 3-way valve

1

19

60-244

KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after)

1

130

9G12

CHECK VALVE ASSEMBLY

CHECKVALVE ASSEMBLY 9G12 8/3/98

131

Revised 8/3/98

Revised 8/3/98

REF

CHECK VALVE ASSEMBLY

PART#

DESCRIPTION

QTY

66-3653

VALVE - check (1/4 od)

1

66-3654


1

66-3655


1

66-3644


1

SEAT - valve

1

SPRING

1

GASKET

1

CAP - check valve

1

KIT - check valve repair (incl seat spring & gasket)

1

1

* NSS

•

2

* NSS

•

3

* 33-962

•

4

9G12

66-3656 * 60-158

•

132

66B4

RECEIVER TANK GROUP (BEFORE 5/99)

RECEIVERTANK GROUP (BEFORE 5/99) 66B4 1/24/00

133

Revised 1/24/00

Revised 1/24/00

RECEIVER TANK GROUP (BEFORE 5/99)

REF

PART#

DESCRIPTION

66B4 QTY

1

55-5078

NUT

2

2

55-5930

WASHER - special

1

55-402

FLATWASHER

1

3

91-371

BRACKET

1

4

67-1179

TANK - receiver

1

5

66-6827

•

INDICATOR - liquid

1

6

33-2419

•

O-RING - indicator

1

7

66-343

•

CAP - valve

2

55-581

•

WASHER (copper)

2

8

66-2299

•

TUBE

1

9

66-9257

•

BALL

1

10

N/A

TANK - receiver (w/ two sight glasses use 67-1179)

1

11

66-6827

•

INDICATOR - liquid

2

203-393

•

12

33-2419

•

13

NOTE:

SEALER - thread

A/R

O-RING - indicator

2

91-812

BOLTSTRIP - bracket

1

55-4967

NUT

2

55-371

FLATWASHER

2

For tanks with a threaded fitting for high pressure relief valve, see 153A3, unit built after 5/99.

134

153A3

RECEIVER TANK GROUP (w/ RELIEF VALVE, 5/99 & AFTER)

RECEIVERTANK GROUP (w/ RELIEF VALVE, 5/99 & AFTER) 153A3 7/23/02

135

Revised 7/23/02

Revised 7/23/02

REF

RECEIVER TANK GROUP (w/ RELIEF VALVE, 5/99 & AFTER)

PART#

DESCRIPTION

153A3 QTY

1

55-5078

NUT

2

2

51-192

WASHER - special

1

55-402

FLATWASHER

1

91-371

BRACKET - tank

1

55-4967

NUT

2

55-371

FLATWASHER

2

4

67-1543

TANK - receiver

1

5

66-6827

•

INDICATOR - liquid (before 1/00)

1

66-9918

•

INDICATOR - liquid (incl ball, 1/00 & after)

1

6

33-2419

•

O-RING - indicator

1

7

66-343

•

CAP - valve

2

55-581

•

WASHER (copper)

2

8

66-2299

•

TUBE

1

9

66-9257

•

BALL (before 1/00)

1

10

33-1015

O-RING

1

11

66-7392

VALVE - relief (high pressure)

1

3

136

97D5

DEHYDRATOR GROUP

DEHYDRATOR GROUP 97D5 4/21/04

137

Revised 4/21/04

Revised 4/21/04

REF

DEHYDRATOR GROUP

PART#

97D5

DESCRIPTION

QTY

1

91-630

BOLTSTRIP

2

2

61-600

DEHYDRATOR (incl o-rings, #7 & 10)

1

66-4729

DEHYDRATOR (w/ flare fitting, 1/2 flare fittings)

1

66-4900

DEHYDRATOR (w/ flare fittings, 5/8 flare inlet, 1/2 flare outlet)

1

3

99-1617

CLAMP - drier

2

4

55-411

FLATWASHER

4

5

55-4118

NUT

5

6

55-6210

SCREW - clamp

2

7

33-566

O-RING (1/2 od)

1

8

55-6839

SHOULDER (o-ring seal)

1

55-9216

SHOULDER (o-ring seal, after 10/98)

1

55-6396

NUT (1/2)

1

55-9215

NUT (1/2, after 10/98)

1

10

33-2115

O-RING (5/8 id)

1

11

55-6837

SHOULDER (o-ring seal)

1

55-8951

SHOULDER (o-ring seal, after 10/98)

1

55-6838

NUT (5/8)

1

55-8950

NUT (5/8, after 10/98)

1

13

91-3889

PLATE (before 4/94)

1

14

55-371

FLATWASHER

4

15

55-4967

NUT

4

9

12

138

70A9

CONDENSER RADIATOR MOUNTING

CONDENSER RADIATOR MOUNTING 70A9 10/9/02

139

Revised 10/9/02

Revised 10/9/02

REF 1

CONDENSER RADIATOR MOUNTING

PART#

70A9

DESCRIPTION

QTY

98-2804

SPINNING - condenser

1

55-538

SCREW - spinning

6

55-405

WASHER - dome

6

NUT - captive

6

67-728

COIL - condenser (before 10/89, see note)

1

67-912

COIL - condenser (EEC 10/89 & after, 10/89 to 5/96 NAD, see note)

1

67-874

COIL - condenser (vinyl dip)

1

67-1415

COIL - condenser (4/96 & after NAD)

1

55-145

SCREW - condenser & radiator

19

55-366

LOCKWASHER

19

55-411

FLATWASHER

19

4

55-4974

NUT - captive

19

5

55-4967

NUT

6

55-371

FLATWASHER

6

6

33-1605

SEAL - coil (condenser/radiator)

3

7

12-621

COIL - radiator (NAD, before 5/96 & EEC)

1

12-795

COIL - radiator (NAD, vinyl dip, option 048270)

1

91-1190

SHIELD - condenser coil

1

99-8562

STRIP - sealing (25 ft)

2

55-3049

SCREW - shield

3

55-431

FLATWASHER

1

55-4560

NUT

1

99-7991

COVER - access

1

55-145

SCREW - cover

4

55-411

FLATWASHER

4

55-366

LOCKWASHER

4

10

99-8268

SHIELD - heat

1

11

99-8267

SHIELD - air block

1

55-3049


3

55-3843


2

55-431

FLATWASHER

5

55-4560

NUT

1

55-3085 2

3

8

9

NOTE:

•

SB-II units built after 10/89 have different condenser & radiator coils. Units built before 10/89: condenser coil 67-728 is 31.25 inches tall, radiator 12-427 is 13.25 inches tall. Units built after 10/89: condenser coil 67-912 is 33.25 inches tall, radiator 12-547 is 11.25 inches tall. The condenser coils & radiator are not interchangeable.

140

90E4

REFRIGERANT HOSE CLAMPS

REFRIGERANT HOSE CLAMPS 90E4 10/31/03

141

Revised 10/31/03

Revised 10/31/03

REF

REFRIGERANT HOSE CLAMPS

PART#

DESCRIPTION

90E4 QTY

1

91-372

CLAMP - tube (3/4 in)

3

2

91-373

CLAMP - tube (3/4 x 1/4)

2

3

91-445

CLAMP (1/2 x 1/2)

1

4

55-5664

SCREW (1/4-20 x 1-1/2)

1

5

55-731

SCREW (1/4-20 x 1-3/4)

2

6

55-3462

SCREW (1/4-20 x 2)

2

7

55-2086

FLATWASHER (1/4)

10

8

55-1800

LOCKWASHER (1/4)

5

9

55-4118

NUT (1/4-20)

5

10

55-6020

CLAMP (1-3/8)

1

11

91-1748

CLAMP - suction tube

1

12

91-1750

CLAMP - suction

1

13

55-2969

SCREW - clamp

1

14

55-790

LOCKWASHER (1/4)

1

15

91-5667

BRACKET - tube

1

16

55-2536

CLAMP (3/8)

1

17

55-3027

SCREW (#10-32 x 5/8)

1

18

55-2001

FLATWASHER

1

19

55 55-4560

NUT

1

20

55-3065

CLAMP (1/2)

1

21

91-630

BOLTSTRIP

1

22

91-2689

BRACKET - heat exchanger

2

92-2475

BRACKET - heat exchanger (SB-210 & 310)

2

23

99-2221

STRIP (neoprene)

24

91-1779

SPACER

1

25

91-6449

BRACKET - hose connector

1

26

55-6544

CLAMP - tube

2

NOTE:

Units built 4/90 and after.

142

A/R

109A3

COMPRESSOR OIL FILTER GROUP

COMPRESSOR OIL FILTER GROUP 109A3 5/29/96

143

Revised 5/29/96

Revised 5/29/96

REF

COMPRESSOR OIL FILTER GROUP

PART# 20-161

DESCRIPTION

1

FILTER - oil

1

BRACKET

1

66-4917

•

2

66-7490

•

3

55-6162

••

203-393

••

4

33-727

••

5

66-6921

SEALER - antiseize (red)

A/R 1

O-RING

TUBE - compressor to filter (30s)

1

TUBE - compressor to filter (50s)

1

VALVE - check

1

BRACKET

1

SCREW - bracket

3

NUT

1

CLAMP - tube

2

SCREW - clamp

1

FLATWASHER

2

LOCKWASHER

1

NUT

1

TUBE - filter to compressor (30s)

1

TUBE - filter to compressor (50s)

1

ADAPTER

1

O-RING

1

•

6

66-6565

•

7

91-4452

•

55-1469

•

55-289

•

55-7119

•

55-1230

•

55-431

•

55-1511

•

55-5292

•

66-6922

1

STUD - filter

66-6923

9

QTY

KIT - compressor oil filter

1

8

109A3

66-6924

•

10

55-7333

•

11

33-1223

••

12

66-5642

•

13

55-459

•

14

55-289

•

15

55-1487

•

16

91-5592

•

55-1993

•

55-1469

•

55-402

•

55-375

•

55-5078

•

VALVE

1

COUPLING

2

NUT - bracket

2

STUD - bracket

2

BRACKET - oil filter (50s)

1

SCREW - bracket (2-1/2 in lg)

2

SCREW - bracket (1-1/2 in lg)

1

FLATWASHER

5

LOCKWASHER

2

NUT

2

144

120C2

COMPOUND PRESSURE GAUGE (OPTION 048332)

COMPOUND PRESSURE GAUGE (OPTION 048332) 120C2 1/11/05

145

Revised 1/11/05

Revised 1/11/05

REF

COMPOUND PRESSURE GAUGE (OPTION 048332)

PART#

120C2

DESCRIPTION

1

66-7658

2

66-4346

•

3

55-5607

•

4

QTY

TUBE - hose to tee (units w/ compound gauge, before 4/99)

1

TEE

1

ADAPTER

1

66-7132

TUBE - tee to gauge (before 4/99, use w/ tee)

1

66-9394

TUBE - tee to gauge (4/99 & after, use w/ T-drilled tube 669954)

1

66-5354

NUT - flare

1

66-5330

CONNECTOR - gauge

1

203-393

SEALER - thread

6

66-4907

GAUGE - compound

1

7

91-3454

BRACKET - gauge

1

55-538

SCREW - bracket

2

55-366

LOCKWASHER

2

55-411

FLATWASHER

2

55-7198

INSERT

2

61-809

TUBE - hose to tee (4/99 & after, T-drilled tube)

1

5

8

•

A/R

146

102A5

ELECTRICAL COMPONENTS (SB-III SR MP IV)

ELECTRICAL COMPONENTS (SB-III SR MP IV) 102A5 12/10/03

147

Revised 12/10/03

Revised 12/10/03

REF 1


PART#

102A5

DESCRIPTION

QTY

44-2823

SOLENOID - defrost (see 66B11)

1

44-9589

RECEPTACLE (2 pin)

1

44-2756

DIODE (silicone)

1

2

66-7789

VALVE - modulation

1

3

44-5835

CONNECTOR (2 pin)

1

4

41-740

SENSOR - engine coolant temperature

1

5

44-8873

HARNESS - signal

1

6

41-4021

SENSOR - temperature (evaporator & ambient, ungraded)

2

7

44-8886

SWITCH - temperature (emergency operation)

1

55-4507

SCREW - switch

3

55-2201

FLATWASHER

3

55-3800

LOCKWASHER

1

8

41-5458

ALTERNATOR (see 96A7)

1

9

44-6534

SENSOR - radiator

1

10

66-7636

VALVE - pilot solenoid

1

COIL

1

44-2756

DIODE - solenoid

1

11

40-871

KIT - sensor (discharge & return air, grade 1)

2

12

44-8878

HARNESS - evaporator

1

13

Not Used

14

44-3018

SWITCH - water temperature

1

15

44-6601

GLOW PLUG

4

16

44-6602

CONNECTOR - glow plug

1

17

44-8875

HARNESS - sensor

1

18

Not Used

19

44-8311

CABLE - battery (24 in)

1

41-687


1

41-447

CABLE - battery (32 in, threaded terminal)

1

44-7828

BOOT - battery cable (black)

1

44-8310


1

41-686


1

41-2648

CABLE - battery (48 in, threaded terminal)

1

44-7051

BOOT - battery cable (red)

1

21

44-4774

SWITCH - oil pressure

1

22

45-1993

STARTER

1

23

44-9298

SENSOR - rpm (Cycle Sentry)

1

24

44-9408

SWITCH - high pressure

1

25

44-9181

SOLENOID - engine

1

44-2756

DIODE - silicone

1

44-3474

SWITCH - air pressure

1

44-9337

HARNESS - air switch

1

44-6019

BOLT - thermistor (before 2/22/93)

1

41-1521

20

26 27

•

148

102A5


149

Revised 12/10/03

Revised 12/10/03

REF


PART#

DESCRIPTION

44-5620

•

44-6453

•

102A5 QTY

CONNECTOR (2 pin)

1

TERMINAL

2

BOLT - thermistor (2/22/93 & after)

1

CONNECTOR (2 pin)

1

TERMINAL

2

SEAL

2

55-4613

FLATWASHER

1

55-790

LOCKWASHER

1

28

44-6727

VALVE - solenoid (fuel)

1

29

44-8244

FUSE LINK (see 106B8)

1

30

41-1168

HARNESS - main

1

31

44-5719

•

CONNECTOR (8 pin)

1

32

44-5219

•

CONNECTOR - remote light (2 pin, female)

1

33

44-9336

HARNESS - alternator

1

34

41-402

SWITCH - oil level

1

GASKET - switch

1

44-7530 44-5835

•

44-5836

•

44-5837

•

33-3877

•

35

44-8883

SENSOR - oil pressure transducer

1

36

66-5374

VALVE - solenoid (hot gas bypass, see 138A7)

1

37

44-7620

BOOT - rpm sensor

1

150

112D9

DEUTSCH IN-LINE CONNECTORS

DEUTSCH IN-LINE CONNECTORS 112D9 3/21/06

151

Revised 3/21/06

Revised 3/21/06

REF 1


PART#

112D9

DESCRIPTION

QTY

44-9700

TERMINAL - socket (w/ 6 in wire lead)

2

44-9587

TERMINAL - socket (without wire)

2

2

44-9585

PLUG (2 pin, w/ seal)

1

3

33-2392

SEAL

1

4

44-9586

WEDGE

1

5

44-9590

WEDGE

1

6

44-9589

RECEPTACLE (2 pin)

1

7

44-9701

TERMINAL - pin (w/ 6 in wire lead)

2

44-9591

PIN - terminal (w/o wire)

2

8

44-9631

CONNECTOR (3 pin, w/ seal)

1

9

33-2393

SEAL

1

10

44-9536

WEDGE

1

11

44-9545

WEDGE

1

12

44-9544

RECEPTACLE (3 pin)

1

13

44-8935


1

14

33-2394

SEAL

1

15

44-8936

WEDGE

1

16

44-8918

WEDGE

1

17

44-8915

RECEPTACLE (4 pin)

1

18

44-8920

CONNECTOR (6 pin, w/ seal)

1

19

33-2395

SEAL

1

20

44-8921

WEDGE

1

21

44-8917

WEDGE

1

22

44-8914

CONNECTOR (6 pin)

1

23

44-9903


1

24

33-2396

SEAL

1

25

44-9902

WEDGE

1

26

44-9901

WEDGE

1

27

44-9900

RECEPTACLE (8 pin)

1

28

44-9600


1

29

33-2397

SEAL

1

30

44-9601

WEDGE

1

31

44-9905

WEDGE

1

32

44-9904

RECEPTACLE (12 pin)

1

33

41-2323

PLUG - assembly (w/ 6 in wires)

1

34

41-2322

RECEPTACLE - assembly (w/ 6 in wires)

1

35

41-2325


1

36

41-2324


1

37

41-2327


1

38

41-2326


1

39

44-9602

PIN - sealing

A/R

40

44-9906

TAB - mounting (for all connectors except the 8 pin connector)

A/R

152

112D9


153

Revised 3/21/06

Revised 3/21/06

REF


PART#

DESCRIPTION

112D9 QTY

41

44-9907

TAB - mounting (for 8 pin connector only)

42

204-703

KIT - crimper (w/ terminals)

1

TOOL - crimper

1

TOOL - wedge remover

1

204-1038

•

204-799

•

154

A/R

104E9

HARNESS GROUP (SB-III SR MP IV)

HARNESS GROUP (SB-III SR MP IV) 104E9 4/4/95

155

Revised 4/4/95

Revised 4/4/95

REF 1 2

HARNESS GROUP (SB-III SR MP IV)

PART#

DESCRIPTION

104E9 QTY

44-8873

HARNESS - sensor (before 12/93)

1

41-588

HARNESS - sensor (after 11/93)

1

CONNECTOR (14 pin, male)

1

CLAMP - cable

1

TERMINAL (male)

1

41-743

•

44-8779

•

3

44-8540

•

4

44-8878

HARNESS - evaporator (before 12/93)

1

41-587

HARNESS - evaporator (after 11/93)

1

PLUG (3 pin, female)

3

TERMINAL (female)

6

WEDGE

3

CONNECTOR (6 pin, female)

1

TERMINAL (female)

6

5

44-9585

•

6

44-9587

•

7

44-9586

•

8

44-5622

•

9

44-5630

•

10

44-8875

HARNESS - signal (before 12/93)

1

41-590

HARNESS - signal (after 11/93)

1

CONNECTOR (14 pin, male)

1

11

41-744

•

12

44-8540

•

13

44-9585

•

14

44-9587

•

15

44-9586

•

16

44-9631

•

17

44-9536

•

18

TERMINAL (male) PLUG (2 pin, female) TERMINAL (female)

15 5 16

WEDGE (2 pin connector)

5


2

WEDGE (3 pin connector)

2

44-9544

RECEPTACLE (3 pin, male)

2

19

44-9591

PIN - terminal (male)

20

44-9545

WEDGE (3 pin receptacle)

2

21

44-9589


3

22

44-9590

WEDGE - terminal

3

156

12

104E10

HARNESS GROUP (SB-III MP IV)

HARNESS GROUP (SB-III MP IV) 104E10 4/19/96

157

Revised 4/19/96

Revised 4/19/96

REF

HARNESS GROUP (SB-III MP IV)

PART#

DESCRIPTION

1

41-1168

2

44-9585

•

3

44-9586

•

4

44-9587

•

5

44-8858

•

6

44-9240

•

7

44-5814

•

8

44-5630

•

44-9542

•

9

44-5219

•

10

44-5942

•

11

44-5600

•

12

44-5139

•

44-9543

•

13

44-5219

•

14

44-5719

•

15

44-5631

•

16

104E10 QTY

HARNESS - main

1

PLUG (2 pin, female)

5

WEDGE (2 terminal plug)

5

TERMINAL (16 gauge, female) CONNECTOR - relay board (18 pin) TERMINAL (16 gauge, female)

10 1 18

CONNECTOR - relay board (4 pin, female)

1

TERMINAL (14-16 gauge, female)

3

TERMINAL (10 gauge, female)

3

CONNECTOR - relay board (2 pin, female)

1

TERMINAL (2, 14-16 gauge, female)

2

CONNECTOR - circuit breaker (6 pin, female)

1

TERMINAL (14-16 gauge, male)

5

TERMINAL (10 gauge, male)

1


1


1

TERMINAL (female)

1

44-9589


5

17

44-9590

WEDGE - terminal

5

18

44-9591

PIN - terminal (male, 16 gauge)

158

10

102A3

CONTROL BOX ASSEMBLY (SR MP IV)

CONTROL BOX ASSEMBLY (SR MP IV) 102A3 3/4/98

159

Revised 3/4/98

Revised 3/4/98

REF


PART#

DESCRIPTION

102A3 QTY

1

98-4602

BOX - control

1

2

91-3354

PANEL - circuit breaker

1

55-3842

SCREW - panel

6

55-2964

LOCKWASHER

6

55-2001

FLATWASHER

6

91-3355

NAMEPLATE - panel

1

91-3713

NAMEPLATE - panel mod

1

4

44-5169

SWITCH - emergency

1

5

44-1659

SWITCH - reset

1

RESISTOR

1

3

44-1556

•

6

44-9234

BREAKER - circuit (15 amp, CB1)

1

7

44-9233

BREAKER - circuit (40 amp, CB2)

1

8

44-9235

BREAKER - circuit (1.5 amp, processor)

1

9

44-5622

CONNECTOR (6 pin)

1

10

44-5814

CONNECTOR (4 pin)

1

11

44-5719

CONNECTOR (8 pin)

1

12

91-3356

PANEL - relay board

1

55-4953

NUT - panel

2

55-2086

FLATWASHER

2

44-9468

BOARD - pc (see 126A11)

1

55-2977

SCREW - board

9

55-2998

LOCKWASHER

9

91-1277

RETAINER - harness connector

5

55-3044

RIVET - retainer

5

15

44-9111

RELAY - mini

7

16

44-9524

FUSE (3.5 amp)

9

17

44-8873

HARNESS - signal

1

18

41-743

•

CONNECTOR (14 pin)

1

44-8779

•

CLAMP - cable

1

44-8540

•

PIN

7

19

44-5620

•

CONNECTOR

1

20

NSS

DOOR - control box (see 102A4)

1

21

44-9851

HARNESS - interface

1

22

41-745

•

CONNECTOR (37 pin)

1

55-7148

•

CLAMP - cable

1

44-8540

•

44-8857

•

44-9240

•

13

14

23

28

PIN - plug CONNECTOR (30 pin)

28

TERMINAL

24

41-588

25

41-744

•

44-8540

•

1

HARNESS - sensor

1

CONNECTOR (19 pin)

1 15

PIN

160

102A3


161

Revised 3/4/98

Revised 3/4/98

REF


PART#

DESCRIPTION

26

44-8877

27

44-7929

•

28

44-7793

•

29

44-7932

•

30

44-5030

•

31

44-5827

•

32

44-5219

•

33

41-1168

34

44-8858

•

44-9240

•

35

44-5600

•

36

44-5219

•

37

44-5814

•

38

44-8878

39

44-5622

40

102A3 QTY

HARNESS - switch

1

SWITCH - on/off (Cycle Sentry)

2

SWITCH - defrost

1

SWITCH - preheat/start

1


1


1


1

HARNESS - main

1

CONNECTOR (18 pin)

1 18

TERMINAL CONNECTOR (6 pin, female)

1


1


1

HARNESS - evaporator

1


1

91-3856

PLATE - guard

1

55-4560

NUT

2

55-2001

FLATWASHER

2

91-3359

BRACKET - shunt

1

55-3021

SCREW - bracket

2

55-1800

LOCKWASHER

2

55-2086

FLATWASHER

2

44-9241

SHUNT

1

55-3031

SCREW - shunt

2

55-3006

WASHER - shoulder

4

55-2001

FLATWASHER

6

55-2964

LOCKWASHER

2

55-2965

NUT

2

44-9589

RECEPTACLE

1

44-9587

PIN

2

44-9590

WEDGE

1

44

91-3360

NAMEPLATE

1

45

91-3361

PLATE - guard (switch)

1

46

91-3455

COVER

1

55-1329

SCREW - plate

2

47

33-2233

GASKET - plate

1

48

44-9410

BREAKER - circuit (modulation valve, optional)

1

41

42

43

•

162

102A4

CONTROL BOX COVER (SB-III SR, BEFORE 12/93)

CONTROL BOX COVER (SB-III SR, BEFORE 12/93) 102A4 1/23/04

163

Revised 1/23/04

Revised 1/23/04

REF 1

2

CONTROL BOX COVER (SB-III SR, BEFORE B EFORE 12/93)

PART#

102A4

DESCRIPTION

QTY

45-1600

CONTROLLER - microprocessor

1

845-1600

CONTROLLER - microprocessor (remanufactured)

1

45-1601

CONTROLLER - microprocessor (w/ communications capability)

1

845-1601

CONTROLLER - microprocessor (remanufactured)

1

91-4819

•

91-9805

•

FACEPLATE/OVERLAY (uP-IV) FACEPLATE/OVERLAY (uP-IV+)

1

40-714

KIT - eprom chip (V310)

1

55-4580

SCREW - controller

6

204-723

TESTER - microprocessor

1

204-622

WRIST STRAP - electrostatic

1

204-736

TOOL - IC removal/insertion

1

4

55-6772

WASHER - split

2

5

91-3363

DOOR - control box

1

6

55-3028

WASHER - sealing

2

7

55-6352

SCREW - door

2

8

33-2894

GASKET - bezel

2

9

91-9303

BEZEL

1

91-9216

LATCH - door

1

10

33-2216

GASKET - door

1

11

91-3369

NAMEPLATE - switch

1

12

91-3362

NAMEPLATE - relay

1

13

99-7900

ROD - hinge

2

203-392

SEALER - antiseize

55-3473

PIN - hinge

203-393

SEALER - thread

3

14

A/R 2 A/R

164

103C8

COMMUNICATIONS OPTIONS (BEFORE 2/95)

COMMUNICATIONS OPTIONS (BEFORE 2/95) 103C8 2/19/98

165

Revised 2/19/98

Revised 2/19/98

REF

COMMUNICATIONS OPTIONS (BEFORE 2/95)

PART#

DESCRIPTION

1

44-9325

2

44-8334

•

3

44-8329

•

44-9602

•

44-9340

•

4

91-3517

•

5

55-3143

•

55-4248

•

55-2953

•

6

44-8333

•

7

99-7646

•

8

55-2995

•

55-1511

•

9

44-9341

•

10

91-6189

•

55-103

•

44-9327

•

55-3143

•

55-4284

•

55-2953

•

91-3516

•

55-103

•

41-746

•

44-8538

•

44-9343

•

11

12

13

14

845845-16 1601 01 91-6191

15

103C8 QTY

HARNESS - communications (before 2/95)

1

STRAIN - relief

1

RECEPTACLE (6 pin)

1

PIN - sealing

3

TERMINAL

3

BRACKET - box

1

SCREW - receptacle

4

LOCKWASHER

4

NUT

4

CAP - dust

1

BOX - junction

1

SCREW - box

4

LOCKWASHER

4

GRIP - cable

1

PLATE - connector

1

SCREW - plate

2


1

SCREW - connector

2

LOCKWASHER

2

NUT

2

COVER - connector

1

SCREW - cover

4

CONNECTOR (9 pin)

1

CLAMP - connector

1

TERMINAL

8

CONT CONTRO ROLL LLER ER - micr microp opro roce cess ssor or (MP IV+, IV+, w/ data datalo logg gger er & satelite communications capability, NAD)

1

FACEPLATE

1

91-3517

BRACKET - box

1

55-145

SCREW - bracket (hex head)

1

55-3542

SCREW - bracket (truss head)

2

55-366

LOCKWASHER

3

55-411

FLATWASHER

3

55-6863

INSERT - threaded

3

•

166

103A10

REMOTE LIGHT BOX KIT (40-465)

REMOTE LIGHT BOX KIT (40-465) 103A10 9/14/98

167

Revised 9/14/98

Revised 9/14/98

REF

REMOTE LIGHT BOX KIT (40-465)

PART# 40-465

DESCRIPTION

1

BRACKET - box

1

BOX - light

1

91-567

•

2

91-1516

•

3

91-564

••

4

91-3536

••

5

91-565

••

6

91-566

••

7

44-9339

•

8

44-6462

••

9

44-7054

••

10

33-428

••

11

44-5718

••

12

44-5620

••

44-6453

•

55-549

•

55-3555

•

55-2001

•

55-2330

•

14

44-3711

•

15

55-3443

•

16

41-1279

NOTE:

QTY

KIT - remote light box

1

13

103A10

NAMEPLATE - TK

1

NAMEPLATE - symbol

1

LENS - color

1

INSERT - window

1

HARNESS - indicator light

1 7

SOCKET - light TERMINAL

14

GROMMET

1

CONNECTOR (8 pin)

1

CONNECTOR (2 pin)

1 10

TERMINAL

CLAMP - harness

A/R

SCREW - clamp

A/R

FLATWASHER

A/R

BANDWRAP - harness

A/R

BULB - light

7

SCREW - box

7

MODULE - temperature out of range light

1

Used on: SB-III SR MP IV; Super-II SR; RMN-II MP IV

168

70E1

PRESSURE DIFFERENTIAL

PRESSURE DIFFERENTIAL 70E1 5/16/06

169

Revised 5/16/06

Revised 5/16/06

REF 1

PRESSURE DIFFERENTIAL

PART#

DESCRIPTION

70E1 QTY

44-6545

SWITCH - air pressure (0.9 wc)

1

44-3474


1

66-6997


1

44-7157


1

55-5292

NUT

2

55-431

FLATWASHER

2

3

99-8573

BRACKET - air pressure switch

1

4

55-145

SCREW - bracket

2

55-366

LOCKWASHER

2

55-411

FLATWASHER

2

5

99-1142

HOSE (clear, 25 ft)

A/R

6

99-1143

HOSE (black, 25 ft)

A/R

33-986

GROMMET

2

99-1275

PROBE - air switch

2

55-3136

RIVET - probe

2

2

7

170

84D14

ALTERNATOR GROUP (PRESTOLITE, BEFORE 3/91)

ALTERNATOR GROUP (PRESTOLITE, BEFORE 3/ 91) 84D14 1/13/03

171

Revised 1/13/03

Revised 1/13/03

REF 1

ALTERNATOR GROUP (PRESTOLITE, BEFORE 3/91)

PART#

84D14

DESCRIPTION

QTY

41-2195

ALTERNATOR (37 amp, model EA, see 78A9, model 8MR)

1

41-2200

ALTERNATOR (65 amp, model 8MR)

1

77-762

PULLEY - alternator (30s)

1

77-1598

PULLEY - alternator (50s)

1

77-2749

PULLEY - alternator (TCS)

1

3

99-8556

BRACKET - alternator

1

4

55-2769

FLATWASHER

1

5

55-365

LOCKWASHER

1

6

55-5410

SCREW - alternator

1

7

55-2769

WASHER - special

1

8

55-421

LOCKWASHER

1

9

55-5758

SCREW - adjusting

1

10

99-8552

ARM - alternator adjusting

1

11

55-5759

BOLT - arm

1

12

55-5022

SCREW - bracket

2

13

55-790

LOCKWASHER

2

14

55-371

FLATWASHER

2

15

99-9899


1

16

55-4613

FLATWASHER

2

17

55-4621

NUT

1

18

44-9274

HARNESS - ground

1

19

55-7197

SPACER - alternator

1

20

44-9299

HARNESS

1

2

NOTE:

Units built after 3-91 see 96A7.

172

78A9

ALTERNATOR ASSEMBLY (37 AMP)

ALTERNATOR ASSEMBLY (37 AMP) 78A9 6/8/98

173

Revised 6/8/98

Revised 6/8/98

REF

ALTERNATOR ASSEMBLY (37 AMP)

PART# 44-9750

DESCRIPTION

QTY

ALTERNATOR (model EA, 37 amp, see note)

1

NUT - fan

1

LOCKWASHER

1

FAN

1

SPACER - fan

1

HOUSING - front

1

BEARING (front)

1

SCREW - bearing retainer

3

KEY

1

ROTOR

1

BEARING (rear)

1

SLIP RING

1

STATOR

1

RETAINER - bearing

1

HOUSING - rear

1

BOLT - thru

1

SCREW - brush

2

REGULATOR - voltage

1

NUT

9

LOCKWASHER

9

FLATWASHER

9

SCREW - thread cutting

8

BRUSH

1

DIODE - bridge rectifier

1

DIODE - field

1

SCREW - thread cutting

3

STRAP - A/C tap

1

STRAP - D+

1

GASKET - housing

1

COVER - housing

1

1

55-2042

•

2

55-4766

•

3

Not Used

4

44-2286

•

5

44-7323

•

6

44-7315

•

7

77-1728

•

8

55-5909

•

9

55-1600

•

10

44-7351

•

11

77-672

•

12

44-4139

•

13

44-7353

•

14

77-1062

•

15

44-7316

•

16

55-5905

•

17

55-3230

•

18

44-7928

•

19

55-5908

•

55-5911

•

55-5335

•

20

55-5325

•

21

44-7320

•

22

44-9756

•

23

44-7255

•

24

55-2274

•

25

44-7321

•

26

44-7319

•

27

33-1781

•

28

44-7257

•

NOTE:

78A9

ALTERNATOR (44-9750) has been replaced with Alternator (41-2195).

174

144C4

ALTERNATOR (37 AMP PRESTOLITE 8MR2170F)

ALTERNATOR (37 AMP PRESTOLITE 8MR2170F) 144C4 2/28/06

175

Revised 2/28/06

Revised 2/28/06

REF

ALTERNATOR (37 AMP PRESTOLITE 8MR2170F)

PART# 41-2195

DESCRIPTION

144C4 QTY

ALTERNATOR (37 amp, w/ pulley)

1

NUT - pulley

1

LOCKWASHER

1

FAN (clockwise rotation)

1

SPACER

1

HOUSING - front

1

BEARING (front)

1

RETAINER - front bearing

1

ROTOR - assembly

1

BEARING - ring

1

PULLEY

1

STATOR - assembly

1

RECTIFIER - positive

1

RECTIFIER - negative

1

WASHER - insulating

2

WASHER - insulating

1

O-RING

1

HOUSING - rear

1

SLEEVE

2

SLEEVE

1

WASHER - insulating

2

FLATWASHER

2

FLATWASHER

1

NUT

5

CAPACITOR

1

NUT

2

BRUSH

1

SCREW - brush

2

GASKET - regulator

1

REGULATOR

1

SCREW

2

KEY

1

BOLT - thru

4

1

55-8695

•

2

55-8696

•

3

44-2286

•

4

41-1729

•

5

41-2345

•

6

77-2488

•

7

77-2399

•

8

41-2335

•

9

77-2489

•

10

41-2343

•

11

41-2342

•

12

41-2338

•

13

41-2337

•

14

41-1736

•

15

55-8701

•

16

77-1062

•

17

41-2339

•

18

55-8698

•

19

55-8699

•

20

41-1736

•

21

55-8700

•

22

55-8701

•

23

55-8702

•

24

41-1738

•

25

55-8703

•

26

41-1739

•

27

55-8704

•

28

33-2851

•

29

41-1740

•

30

55-8705

•

31

55-8982

•

32

55-8983

•

176

96A7

ALTERNATOR GROUP

ALTERNATOR GROUP 96A7 5/17/04

177

Revised 5/17/04

Revised 5/17/04

REF 1

ALTERNATOR GROUP

PART#

DESCRIPTION

96A7 QTY

41-5458

ALTERNATOR (37 amp, see 101A3)

1

844-9571

ALTERNATOR (remanufactured)

1

41-5457

ALTERNATOR (65 amp, see 101A4)

1

844-9572


1

55-6961

SPACER - alternator

1

2

77-2022

PULLEY - alternator

1

3

91-9771


1

4

55-2038

FLATWASHER

1

5

55-365

LOCKWASHER

1

6

55-6572

SCREW - alternator pivot (10 mm)

1

7

55-2769

WASHER - special

1

8

55-421

LOCKWASHER

1

9

55-5758

SCREW - adjusting

1

10

99-8552

ARM - alternator adjusting

1

11

55-5759

BOLT - arm

1

12

55-5022

SCREW - bracket

2

13

55-790

LOCKWASHER

2

14

55-371

FLATWASHER

2

15

91-3527


1

16

55-371

FLATWASHER

2

17

55-4621

NUT

1

18

44-8235

HARNESS - ground

1

19

55-7120

NUT

1

20

55-6961

SPACER

1

21

44-9041

HARNESS

1

178

101A3

ALTERNATOR (37 AMP)

ALTERNATOR (37 AMP) 101A3 3/20/06

179

Revised 3/20/06

Revised 3/20/06

REF

ALTERNATOR (37 AMP)

PART#

DESCRIPTION

QTY

41-5458

ALTERNATOR (Bosch, 37 amp, see note)

1

844-9571


1

PART SET - rotor

1

WASHER - pulley

1

FAN

1

SCREW

3

SCREW - thru

1

LOCKWASHER

6

FLATWASHER

6

HOUSING - drive end

1

BEARING (drive end)

1

ROTOR

1

BEARING - slip ring end

1

RING

1

STATOR

1

SCREW

3

SET - terminal hardware (battery connection)

1

RECTIFIER

1

SET - terminal hardware (field connection)

1

HOUSING - opposite drive end

1

NUT

2

REGULATOR & BRUSH

1

1

44-9147

•

2

55-7106

•

3

44-9146

•

4

55-7101

•

55-7103

•

5

55-7099

•

6

55-7100

•

7

44-9138

•

8

77-2047

•

9

44-9139

•

10

77-2048

•

11

44-9142

•

12

44-9144

•

13

55-7098

•

14

55-7108

•

15

44-9141

•

16

55-7107

•

17

44-9140

•

18

55-7104

•

19

44-9143

•

44-9714

••

20

55-7102

•

21

44-9145

•

22

55-7105

•

NOTE:

101A3

1

BRUSH - set

SCREW

2

CAPACITOR

1

SCREW

1

The Bosch alternator (41-5458) has been replaced with the TK alternator (41-6780), see grid 208F4.

180

208F4

ALTERNATOR (37 AMP)

ALTERNATOR (37 AMP) 208F4 5/23/06

181

Revised 5/23/06

Revised 5/23/06

REF

ALTERNATOR (37 AMP)

PART# 41-6780

1

DESCRIPTION

1

NUT

1

WASHER

1

FAN

1

SCREW - housing

4

SCREW - flange

4

HOUSING - front

1

BEARING - fan end (front)

1

FLANGE - bearing

1

ROTOR

1

STATOR

1

RECTIFIER

1

BEARING - rear

1

SPACER - bearing

1

NUT

1

INSULATOR

1

FLATWASHER

1

LOCKWASHER

1

NUT

1

NUT

1

NUT

1

NUT

1

LOCKWASHER

1

FLATWASHER

1

HOUSING - rear

1

BRUSH - set (incl holder)

1

SCREW - brush

1

CAPACITOR

1

NUT

2

LOCKWASHER

2

•

51-1254

•

2

41-6867

•

3

51-1272

•

4

51-1311

•

5

41-6886

•

6

77-2852

•

7

41-6869

•

8

41-6875

•

9

41-6872

•

10

41-6870

•

11

77-2853

•

77-2851

•

51-947

•

51-1261

•

51-1265

•

51-1263

•

51-1264

•

51-1266

•

51-1257

•

55-1260

•

55-1256

•

55-1258

•

14

41-6866

•

15

41-6884

•

16

51-1312

•

17

41-6871

•

18

51-1260

•

51-1259

•

13

NOTE:

QTY

ALTERNATOR (TK, 37 amp)

51-1255

12

208F4

The TK alternator (41-6780) replaces the Bosch alternator (41-5458), see grid 101A3.

182

101A4

ALTERNATOR (65 AMP)

ALTERNATOR (65 AMP) 101A4 3/20/06

183

Revised 3/20/06

Revised 3/20/06

REF

ALTERNATOR (65 AMP)

PART#

DESCRIPTION

101A4 QTY

41-5457

ALTERNATOR (Bosch, 65 amp, see note)

1

844-9572


1

PART SET - rotor

1

WASHER - pulley

1

FAN (see note)

1

SCREW

3

SCREW - thru

1

LOCKWASHER

6

FLATWASHER

6

HOUSING - drive end

1

BEARING (drive end)

1

ROTOR

1

BEARING - slip ring end

1

RING

1

STATOR

1

SCREW

3

SET - terminal hardware (battery connection)

1

RECTIFIER

1

SET - terminal hardware (field connection)

1

HOUSING - opposite drive end

1

NUT

2

REGULATOR & BRUSH

1

1

44-9148

•

2

55-7106

•

3

44-9150

•

4

55-7101

•

55-7103

•

5

55-7099

•

6

55-7100

•

7

44-9138

•

8

77-2047

•

9

44-9139

•

10

77-2048

•

11

44-9142

•

12

44-9149

•

13

55-7098

•

14

55-7108

•

15

44-9141

•

16

55-7107

•

17

44-9140

•

18

55-7104

•

19

44-9143

•

44-9714

••

20

55-7102

•

21

44-9145

•

22

55-7105

•

1

BRUSH - set

SCREW

2

CAPACITOR

1

SCREW

1

NOTE:

Be sure the fan on the replacement alternator matches the original fan that was installed i n the unit, if in doubt, use the original fan or order P/N 77-2855 FAN - bi-directional

NOTE:

The Bosch alternator (41-5457) has been repalced with the TK alternator (41-6781), see grid 208F5.

184

208F5

ALTERNATOR (65 AMP)

ALTERNATOR (65 AMP) 208F5 3/20/06

185

Revised 3/20/06

Revised 3/20/06

REF

ALTERNATOR (65 AMP)

PART# 41-6781

1

DESCRIPTION

1

NUT

1

WASHER

1

FAN

1

SCREW - housing

4

SCREW - flange

4

HOUSING - front

1

BEARING - fan end (front)

1

FLANGE - bearing

1

ROTOR

1

STATOR

1

RECTIFIER

1

BEARING - rear

1

SPACER - bearing

1

NUT

1

INSULATOR

1

FLATWASHER

1

LOCKWASHER

1

NUT

1

NUT

1

NUT

1

NUT

1

LOCKWASHER

1

FLATWASHER

1

HOUSING - rear

1

BRUSH - set (incl holder)

1

SCREW - brush

2

CAPACITOR

1

NUT

2

LOCKWASHER

2

•

51-1254

•

2

41-6867

•

3

51-1272

•

4

51-1311

•

5

41-6886

•

6

77-2852

•

7

41-6869

•

8

41-6876

•

9

41-6873

•

10

41-6888

•

11

77-2853

•

77-2851

•

51-947

•

51-1261

•

51-1265

•

51-1263

•

51-1264

•

51-1266

•

51-1257

•

55-1260

•

55-1256

•

55-1258

•

14

41-6866

•

15

41-6884

•

16

51-1312

•

17

41-6871

•

18

51-1260

•

51-1259

•

13

NOTE:

QTY

ALTERNATOR (TK, 65 amp)

51-1255

12

208F5

The TK alternator (41-6781) replaces the Bosch alternator (41-5457), see grid 101A4.

186

89F14

BATTERY GROUP

BATTERY GROUP 89F14 3/2/99

187

Revised 3/2/99

Revised 3/2/99

REF 1

BATTERY GROUP

PART#

DESCRIPTION

89F14 QTY

44-8311

CABLE - battery (starter)

1

44-7051

BOOT - battery cable cover

1

2

44-8310

CABLE - battery (ground)

1

3

99-9312

STRAP - battery holddown

1

4

99-4482

ROD - battery holddown

2

55-411

FLATWASHER

2

55-4118

NUT - rod

2

5

99-7947

TUBE - drain

1

6

55-2242

LOCKNUT (steel)

1

55-7318

LOCKNUT (plastic)

1

7

91-8740

TRAY - battery

1

8

91-2501

BRACKET & FUSELINK

1

9

55-3000

•

SCREW - terminal

2

10

55-3006

•

WASHER - insulating

4

11

55-2001

•

FLATWASHER

6

12

55-2996

•

LOCKWASHER

4

13

55-2965

•

NUT

4

14

44-8244

•

FUSE LINK

1

55-1049

SCREW - bracket

2

55-1511

LOCKWASHER

2

55-431

FLATWASHER

2

188

38B2

BATTERY BOX ASSEMBLY (DOMESTIC)

BATTERY BOX ASSEMBLY (DOMESTIC) 38B2 10/13/04

189

Revised 10/13/04

Revised 10/13/04

REF

BATTERY BOX ASSEMBLY (DOMESTIC)

PART# 45-897

DESCRIPTION

QTY

BOX - battery (does not include battery)

1

BOX - battery

1

COVER - battery box

1

ROD - battery holddown (13.5 lg)

2

ROD - battery holddown (11.25 lg)

2

ANGLE - battery holddown

1

FLATWASHER

2

NUT

2

GROMMET

2

NUT - captive

4

SCREW - cover

4

LOCKWASHER

4

FLATWASHER

4

1

98-2011

•

2

98-1957

•

3

99-5716

•

99-7170

38B2

4

91-1344

•

5

55-371

•

6

55-2542

•

7

33-1371

•

8

55-4974

•

9

55-3018

•

10

55-2993

•

11

55-2086

•

12

203-339

BATTERY (480 CCA)

1

203-340

BATTERY (625 CCA)

1

99-4490

NAMEPLATE - Warning

1

99-5714

NAMEPLATE - Corrosive

1

99-5715

NAMEPLATE - recommended batteries

1

190

131F4

BATTERY BOX ASSEMBLY (STAINLESS STEEL)

BATTERY BOX ASSEMBLY (STAINLESS STEEL) 131F4 3/16/04

191

Revised 3/16/04

Revised 3/16/04

REF

BATTERY BOX ASSEMBLY (STAINLESS STEEL)

PART# 45-1300

DESCRIPTION

131F4 QTY

BOX - battery

1

HOUSING - battery

1

COVER - battery box

1

SCREW - cover

4

LOCKWASHER

4

FLATWASHER

4

NUT - captive

4

GROMMET

1

ROD - battery holddown

2

FLATWASHER

2

NUT

2

BRACKET - battery holddown

1

1

98-2981

•

2

98-2980

•

3

55-3018

•

4

55-1800

•

5

55-2086

•

6

55-3059

•

7

33-1371

•

8

99-8946

•

9

55-2958

•

10

55-4954

•

11

99-8947

•

192

121E14

DOOR SWITCH KIT (OPTION 092197)

DOOR SWITCH KIT (OPTION 092197) 121E14 2/14/06

193

Revised 2/14/06

Revised 2/14/06

REF 1

DOOR SWITCH KIT (OPTION 092197)

PART#

121E14

DESCRIPTION

QTY

41-684

HARNESS - door switch (for connectors see 112D9, before 1/ 97)

1

41-2289

HARNESS - door switch (1/97 thru 9/01)

1

41-1798

HARNESS - door switch (9/01 & after)

1

41-2301

HARNESS - door switch (RMN-II MP IV)

1

SOCKET - relay

1

RELAY - mini

1

55-3015

SCREW - socket

1

55-2001

FLATWASHER

1

4

41-685

HARNESS - door switch (for connectors see 112D9)

1

5

55-2272

CLAMP - harness

30

55-5640

SCREW - clamp

30

40-907

KIT - door switch

1

SCREW - switch (1.0 in)

2

SCREW - switch (0.75 in)

2

FLATWASHER

4

2

44-6032

•

3

41-895

•

6

55-8421

•

51-1321

•

55-2001

•

194

102A14

CONDENSER COVERS, DOORS & GRILLE

CONDENSER COVERS, DOORS & GRILLE 102A14 1/30/03

195

Revised 1/30/03

Revised 1/30/03

REF 1


PART#

DESCRIPTION

102A14 QTY

98-2747

COVER - top

1

99-7279

NAMEPLATE - Thermo King

1

55-3027

SCREW (#10-32 x 5/8)

2

55-2964

LOCKWASHER

2

55-2001

FLATWASHER

2

55-3098

SCREW (1/4-20 x 3/4)

2

55-2086

FLATWASHER

4

55-4953

NUT (1/4)

2

55-2969

SCREW (5/16-18 x 1)

3

55-2904

WASHER - special

3

55-2958

FLATWASHER

3

55-2959

LOCKWASHER

3

55-4954

NUT (5/16-18)

3

98-5283

DOOR - top

1

91-5205

NAMEPLATE - TK Logo

1

55-3018

SCREW (1/4-20 x 5/8)

5

55-2086

FLATWASHER

6

55-1800

LOCKWASHER

5

55-4953

NUT

1

3

99-9185

LATCH - door (center, roadside)

1

4

99-8095

LATCH - door (center, curbside)

1

99-8120

SLEEVE - latch

2

99-8096

STRIKE - latch

2

55-3462

SCREW - latch

2

55-2086

FLATWASHER

4

55-4953

NUT

2

99-8098

BRACKET - door (center)

2

99-8121

SPACER - door bracket

2

55-2977

SCREW - bracket

2

55-2945

WASHER - special

2

55-4953

NUT

2

99-8097

BRACKET - door (center)

1

55-1587

SCREW - bracket

4

55-2086

FLATWASHER

4

55-1800

LOCKWASHER

4

98-5288

PANEL - grille (ss)

2

98-5561

PANEL - grille (painted)

2

9

99-8022

HINGE (curbside)

5

10

99-8021

HINGE (roadside)

3

55-2995

SCREW - hinge

6

55-2001

FLATWASHER

6

55-4560

NUT - strip

2

2

5

6

7

8

196

102A14


197

Revised 1/30/03

Revised 1/30/03

REF


PART#

DESCRIPTION

102A14 QTY

11

98-2748

PANEL (curbside)

1

12

91-3547

TRIM - panel

1

55-2991

SCREW - cover

7

55-2001

FLATWASHER

7

55-2964

LOCKWASHER

7

55-3493

NUT - captive

4

55-3018

SCREW

6

55-2086

FLATWASHER

1

55-4953

NUT

6

99-8499

NUTSTRIP

3

98-3030

DOOR (curbside)

1

99-6377

STRIP - bumper

2

15

99-8104

HINGE - door (front)

1

16

99-8304

HINGE - door (front)

1

55-3018

SCREW - hinge

8

55-1800

LOCKWASHER

8

55-2086

FLATWASHER

8

99-8689

HINGE - panel (curbside)

1

55-3033

SCREW - hinge

2

55-2959

LOCKWASHER

2

55-2958

FLATWASHER

2

99-8100

PIN - pivot (lower door)

2

55-5601

PIN - cotter

2

99-8258

SLEEVE - latch

2

98-3031

DOOR (roadside)

1

99-6377

STRIP - bumper

1

13

14

17

18

19 20

Not Used

21

77-1555

BEARING - damper

2

22

99-6565

BEARING - latch ends

4

55-1587

SCREW - bearing

8

55-2086

FLATWASHER

55-4953

LOCKNUT

8

16

23

Not Used

24

99-8103

PLATE - strike

2

55-1587

SCREW

4

55-2086

FLATWASHER

8

55-4953

NUT

4

99-8499

NUTSTRIP

1

98-4077

FRAME - condenser (SB-III SR MP IV)

1

98-3234

LINER - evaporator

1

99-7947

TUBE - drain

2

98-3625

BAND - center

1

25

26

198

102A14


199

Revised 1/30/03

Revised 1/30/03

REF


PART#

DESCRIPTION

102A14 QTY

98-2814

STRIP - accent

1

55-2988

RIVET - strip

4

55-2979

SCREW - band

2

55-1800

LOCKWASHER

2

55-2086

FLATWASHER

4

99-8138

NUTSTRIP

3

55-4954

NUT

4

55-2958

FLATWASHER

4

99-7993

TUBE - power pack (rear)

1

55-161

SCREW - tube

2

55-4892

FLATWASHER

2

55-5620

WASHER

2

55-5621

NUT

2

33-1435

GROMMET - bumper

5

99-9428

GROMMET - bumper (w/ rivet)

7

55-5861

RIVET - grommet

7

99-9428

GROMMET - bumper (adhesive type)

7

33-1804

GROMMET - bumper

2

30

91-2498

STRAP - door

2

31

Not Used

32

99-8119

PLATE - cover lockdown

1

33

99-8255

NUTSTRIP

1

34

99-8887

BRACKET - bearing

1

35

99-8593

ROD - door support (center)

1

36

99-8578

CLIP - support rod (door)

1

37

99-8576

HINGE - support rod (door)

1

38

99-8577

SPACER - hinge (support rod)

1

55-1587

SCREW - spacer

4

55-2086

FLATWASHER

8

55-4953

NUT

4

55-5856

PIN - spring

2

55-2086

FLATWASHER

2

40

98-5319

SCREEN - top

1

41

99-8466

SUPPORT - screen (top)

1

55-3561

SCREW - support

1

42

99-8886

BRACKET - door (curbside)

1

43

99-8094

ROD - door support (center)

1

44

99-9280

BRACKET - door latch

1

45

99-2230

HOSE - drain (preformed)

2

46

66-1273

VALVE - check

2

47

99-8029

HINGE - door (w/o pin)

1

48

98-4091

PANEL (roadside)

1

27

28

29

39

200

102A14


201

Revised 1/30/03

Revised 1/30/03

REF


PART#

DESCRIPTION

102A14 QTY

55-2977

SCREW - panel

2

55-1800

LOCKWASHER

2

55-2086

FLATWASHER

2

91-1149

HINGE - grille

6

91-1150


2

50

33-2918

GASKET - sill

1

51

91-2494

LATCH - door (see Parts Bulletin 1128)

1

52

91-2495

SPRING - latch (cw)

1

53

91-2496

SPRING - latch (ccw)

1

54

99-8021

HINGE - panel

2

55-2991

SCREW - hinge

4

55-2001

FLATWASHER

8

55-4560

NUT

4

55

98-4653

PANEL - bottom

1

56

55-7977

PLUG - bottom

1

57

55-4953

NUT - panel

6

58

55-4742

WASHER - special

6

59

99-214

T-BOLT - unit mounting

A/R

55-3686

NUT

A/R

55-2038

FLATWASHER

A/R

55-5234

WASHER - special

A/R

91-8800

BRACKET - hinge (welded to frame)

49

60

202

1

123D4

CONDENSER & EVAPORATOR COVERS

CONDENSER & EVAPORATOR COVERS 123D4 9/14/01

203

Revised 9/14/01

Revised 9/14/01

REF 1


PART#

123D4

DESCRIPTION

QTY

98-3739

FRAME - condenser (SB-III 30, SB-III 30 TC-2 & TC-3)

1

98-3740

FRAME - condenser (SB-III 50, SB-III 50 TC-2)

1

98-4301

FRAME - condenser (SB-III 30 + SB-III SR DE-2 & DE-3)

1

98-4871

FRAME - condenser (SB-III 30 TC-2 & TC-3)

1

98-4077

FRAME - condenser (SB-III SR MP IV)

1

98-4575

FRAME - condenser (SB-III SE EEC)

1

98-3487

FRAME - condenser (SB-III 50 TC EEC)

1

98-4606

FRAME - condenser (Magnum Whisper, SB-III S, SB-III S SR)

1

98-5149

FRAME - condenser (SB-III 30 + 50 SLE EEC)

1

98-5148

FRAME - condenser (SB-III 50 MAX+, SR+ & Whisper TCI)

1

98-5171

FRAME - condenser (SB-III SR+ MAX+ & King of the Road, before 5/96)

1

98-5277

FRAME - condenser (SB-III 50 DE-3)

1

98-5473

FRAME - condenser (Whisper DE, after 4/96)

1

98-5171

FRAME - condenser (SB-III SR+, Whisper, Multi-Temp, Grocery, Whisper & Whisper 25K after 4/96)

1

2

Not Used

3

91-1149

HINGE - grille

6

91-1150


2

4

98-4653

PANEL - bottom

1

5

55-4953

NUT - panel

6

6

55-2945

WASHER - special

6

7

55-7977

PLUG - bottom

1

8

91-2659

BRACKET - harness

1

55-1329

SCREW - bracket

4

9

33-2918

GASKET - sill

1

10

98-3234

LINER - evaporator

1

11

99-7947

TUBE - drain

2

12

99-2230


2

12

11-3305


2

13

66-1273

VALVE - check

2

14

91-912

WASHER - insulating (rectangle)

11-3305


91-6842

WASHER - insulating (round)

A/R

15

99-7945

WASHER - insulating

A/R

16

91-739

COVER - blower (EEC)

1

55-3018

SCREW - cover

5

55-1800

LOCKWASHER

5

55-2086

FLATWASHER

5

55-3085

NUT - captive

3

55-7489

INSERT - threaded

2

17

98-3294

COVER - engine housing (EEC)

1

18

98-3295

COVER - belts (EEC)

1

204

A/R 2

123D4


205

Revised 9/14/01

Revised 9/14/01

REF


PART#

DESCRIPTION

123D4 QTY

55-3136

RIVET - cover

5

19

91-9965

INSULATION - suction tube

1

20

91-9966


1

21

91-9967


1

206

114B1

DOORS & PANELS (ABS PLASTIC)

DOORS & PANELS (ABS PLASTIC) 114B1 5/16/06

207

Revised 5/16/06

Revised 5/16/06

REF


PART#

DESCRIPTION

114B1 QTY

1

98-4480

DOOR - curbside

1

2

91-5236

HINGE - door (curbside, top)

1

3

92-1133

HINGE - door (roadside, top)

1

55-3018

SCREW - hinge

16

55-2086

FLATWASHER

16

99-8689


1

55-2959

LOCKWASHER

2

55-2958

FLATWASHER

2

99-8100

PIN - pivot (lower door)

2

55-5601

PIN - cotter

2

99-8258

SLEEVE - latch

2

6

98-5401

DOOR - roadside

1

7

91-9621

LATCH - door

1

8

77-1555

BEARING - latch (center)

1

9

99-6565

BEARING - latch (ends)

2

55-2957

SCREW - bearing

6

55-2086

FLATWASHER

55-4953

NUT

6

99-8103

PLATE - strike

2

55-1587

SCREW

4

55-2086

FLATWASHER

8

55-4953

NUT

4

99-8499

NUTSTRIP

1

33-2437

GROMMET - bumper

2

55-3035

RIVET - grommet

2

12

91-5223

STRAP - door

2

13

99-8887

BRACKET - door (roadside)

1

14

99-8886

BRACKET - door (curbside)

1

15

91-5224

HINGE - door (w/o pin)

1

16

91-2496

SPRING - latch (ccw, bottom)

1

17

91-2495

SPRING - latch (cw, top)

1

18

91-1149

HINGE - curbside (welded to frame)

5

55-2995

SCREW - hinge

6

55-2001

FLATWASHER

6

55-4560

NUT - strip

2

19

98-4488

PANEL - curbside (30s & SR)

1

20

98-4479

COVER - control box (roadside)

1

21

91-5232

PANEL - gauge

1

22

91-5233

PLATE - bushing

4

23

91-5234

PLATE - door hinge

4

24

92-1130

HINGE (lower)

1

25

91-6959

HINGE (top)

1

4

5

10

11

14

208

114B1


209

Revised 5/16/06

Revised 5/16/06

REF


PART#

DESCRIPTION

114B1 QTY

26

91-5226

HINGE (bottom)

1

27

91-5227

PLATE (bottom)

1

28

91-5228

PLATE (top)

1

55-3018

SCREW - hinge plates (hh)

4

55-3017

SCREW - hinge plates (flat head)

6

55-2086

FLATWASHER

4

29

91-5229

PLATE (top)

1

30

91-5230

PLATE (bottom)

1

31

91-5231

PLATE (holddown)

2

32

91-5221

NUTSTRIP - panel

1

33

91-5222

NUTSTRIP - panel

1

55-3035

RIVET - nutstrip

1

34

98-4478

PANEL - curbside (50s)

1

35

98-4487

PANEL - roadside (SR units)

1

36

91-5295

HINGE - lower

1

37

91-5296

PLATE - bottom

1

38

33-2633

GROMMET - bumper (before 6/99)

1

55-857

SCREW - grommet

1

55-406

FLATWASHER

1

55-5077

NUT

1

39

91-7109

COVER - latch handle

1

40

98-3625

BAND - center

1

55-2979

SCREW - board

2

55-1800

LOCKWASHER

2

55-2086

FLATWASHER

4

55-4953

NUT (1/4-20)

2

55-4954

NUT (5/16)

4

55-2958

FLATWASHER

4

41

91-188

LATCH - secondary

1

42

90-306

BRACKET - hinge (welded to frame)

1

43

92-186

BRACKET - hinge (adjustable, 11/99 & after)

1

55-3502

SCREW - bracket

2

55-2959

LOCKWASHER

2

55-2958

FLATWASHER

2

44

91-5225

HINGE - panel (top)

1

45

91-1150

HINGE (roadside)

3

210

128G3

BULKHEAD (SB-III)

BULKHEAD (SB-III) 128G3 7/23/02

211

Revised 7/23/02

Revised 7/23/02

REF

BULKHEAD (SB-III)

PART#

DESCRIPTION

128G3 QTY

1

98-4863

PANEL - bottom

1

2

98-4864

PANEL - top

1

55-8426

SCREW - panel (thread cutting, #10-32)

A/R

55-8706

SCREW - panel (thread cutting, 1/4-14)

A/R

3

91-6974

CHANNEL

1

4

98-4865

SCREEN - bulkhead

1

5

91-6592

BRACKET - pallet stop

4

55-8427

SCREW - bracket

98-4866

MEMBER (side)

2

55-8428

SCREW - member

6

98-4867

MEMBER (center)

2

55-8429

SCREW - member

4

6 7

212

16

100E2

EVAPORATOR COMPONENTS (BEFORE 12/93)

EVAPORATOR COMPONENTS (BEFORE 12/93) 100E2 9/10/97

213

Revised 9/10/97

Revised 9/10/97

REF 1


PART#

DESCRIPTION

100E2 QTY

98-2738


1

55-2979

SCREW - housing

2

55-2086

FLATWASHER

2

55-1800

LOCKWASHER

2

55-3059

NUT - captive

2

98-2737

PANEL - housing

1

55-2977

SCREW - panel

6

55-1800

LOCKWASHER

6

55-2086

FLATWASHER

6

99-7962


1

55-1587

SCREW - member

2

55-1800

LOCKWASHER

2

55-2086

FLATWASHER

2

55-3059

NUT - captive

2

98-3894

PANEL - damper

1

55-5972

SCREW - panel

4

55-3045

LOCKWASHER - dome

4

55-3059

NUT - captive

4

44-2823

SOLENOID

1

COVER - solenoid

1

44-7096

HARNESS - ground

1

44-2756

DIODE

1

6

99-5404

BOLTSTRIP

2

7

55-2086

FLATWASHER

4

55-4953

NUT

4

91-1193

ROD - damper

1

55-1533

NUT - rod

1

55-1800

LOCKWASHER

1

99-7996

SHAFT - damper

1

55-3404

SCREW - shaft

2

55-2201

FLATWASHER

2

55-2202

LOCKWASHER

2

55-2990

NUT

2

10

55-2086

FLATWASHER

2

11

55-3537

PIN - cotter

1

12

99-6565

BEARING - damper

2

13

55-2129

SCREW - bearing

4

55-2086

FLATWASHER

4

55-4953

NUT

4

98-3182

BLADE - damper

1

STRIP - rubber (damper blade)

2

SPRING - damper

2

2

3

4

5

99-3095

8

9

14

33-1598 15

99-317

•

•

214

100E2


215

Revised 9/10/97

Revised 9/10/97

REF


PART#

DESCRIPTION

100E2 QTY

16

99-8562

STRIP (rubber)

4

17

99-7997

BRACKET - evaporator coil

1

55-2963

SCREW (5/16-18 x 3/4)

3

55-3490

SCREW (5/16-18 x 1-1/4)

3

55-2958

FLATWASHER

9

55-2959

LOCKWASHER

3

55-4954

NUT

3

55-3059

NUT - captive (1/4-20)

6

99-7998

ANGLE - evaporator coil

1

55-2969

SCREW - angle

1

55-2958

FLATWASHER

2

55-4954

NUT

1

98-3863

COVER - evaporator coil

1

55-5972

SCREW - cover

12

55-3045

LOCKWASHER - dome

12

99-8089


1

55-2963

SCREW - angle

2

55-2958

FLATWASHER

2

55-4954

NUT

2

91-2502

PANEL - air block

1

55-2977

SCREW - panel

2

55-2086

FLATWASHER

2

55-1800

LOCKWASHER

2

55-3059

NUT - captive

4

99-8572

PLATE - cover

1

55-5972

SCREW - plate

4

55-3045

LOCKWASHER - dome

4

55-3059

NUT - captive

4

23

33-2918

GASKET - sill

1

24

99-8124

BRACKET - thermo bulb

1

55-547

CLAMP - bulb (3/8 dia)

1

55-2240


1

55-2991

SCREW - bracket & clamp

3

55-2001

FLATWASHER

3

55-4560

NUT

3

91-3599

STOP - damper

2

55-3031

SCREW - stop

2

55-2964

LOCKWASHER

2

55-2001

FLATWASHER

2

99-8820

STOP - damper

2

55-3027

SCREW - stop

4

55-5676

WASHER - special

4

18

19

20

21

22

25

26

216

100E2


217

Revised 9/10/97

Revised 9/10/97

REF


PART#

DESCRIPTION

100E2 QTY

55-4526

NUT - captive

4

27

55-5675

SPACER

1

28

55-5929

SPACER - solenoid rod

1

29

99-9423

CHANNEL - drain pan

1

30

91-6902

BRACE - evaporator cover

1

218

119F12

EVAPORATOR COMPONENTS (11/93 & AFTER)

EVAPORATOR COMPONENTS (11/93 & AFTER) 119F12 12/7/01

219

Revised 12/7/01

Revised 12/7/01

REF 1


PART#

DESCRIPTION

119F12 QTY

98-2738


1

55-1587

SCREW - housing

2

55-2086

FLATWASHER

2

55-1800

LOCKWASHER

2

55-3059

NUT - captive

2

98-2737

PANEL - housing

1

55-2979

SCREW - panel

6

55-3045

LOCKWASHER - dome

6

99-7962


1

55-1587

SCREW - member

2

55-1800

LOCKWASHER

2

55-2086

FLATWASHER

2

55-3059

NUT - captive

2

98-4603

PANEL - damper

1

98-4901

PANEL - damper (SB-III TG VI, after 3/94)

1

55-4503

SCREW - panel

4

55-3045

LOCKWASHER - dome

4

55-3059

NUT - captive

4

5

44-2823

SOLENOID

1

6

91-3095

BOOT - solenoid

1

44-9590

HARNESS - ground

1

7

55-2957

SCREW

2

8

55-2001

FLATWASHER

4

55-4953

NUT

4

91-5811

LINK - damper

1

55-3027

SCREW - link

2

55-2001

FLATWASHER

4

91-5804

SHAFT - damper

1

55-3031

SCREW - shaft

2

55-2001

FLATWASHER

2

55-2964

LOCKWASHER

2

55-2665

NUT

2

11

99-6565

BEARING - damper

2

12

55-3098

SCREW - bearing

4

55-2086

FLATWASHER

4

55-4953

NUT

4

13

98-4599

BLADE - damper

1

14

33-1598

STRIP - rubber (damper blade)

2

15

99-317

SPRING - damper

2

16

99-8562

STRIP (rubber)

4

17

98-3741

BRACKET - evaporator coil

1

55-2963

SCREW (5/16-18 x 3/4)

3

2

3

4

9

10

•

•

220

119F12


221

Revised 12/7/01

Revised 12/7/01

REF


PART#

DESCRIPTION

119F12 QTY

55-3089

SCREW (5/16-18 x 1-1/2)

3

55-2958

FLATWASHER

9

55-2959

LOCKWASHER

3

55-4954

NUT

3

55-3059

NUT - captive (1/4-20)

6

99-7998


1

55-2969

SCREW - angle

1

55-2958

FLATWASHER

2

55-4954

NUT

1

98-3863

COVER - evaporator coil

1

55-5972

SCREW - cover

12

55-3045

LOCKWASHER - dome

12

99-8089


1

55-2963

SCREW - angle

2

55-2958

FLATWASHER

2

55-4954

NUT

2

91-7114

PANEL - air block

1

55-2977

SCREW - panel

2

55-2086

FLATWASHER

2

55-1800

LOCKWASHER

2

55-3059

NUT - captive

4

99-8572

PLATE - cover

1

55-5972

SCREW - plate

4

55-3045

LOCKWASHER - dome

4

55-3059

NUT - captive

4

23

33-2918

GASKET - sill

1

24

99-8124

BRACKET - thermo bulb

1

55-548


1

55-548


1

55-2995

SCREW - bracket/clamp

3

55-2001

FLATWASHER

3

55-4560

NUT

3

91-3599

STOP - damper

2

55-3031

SCREW - stop

2

55-2964

LOCKWASHER

2

55-2001

FLATWASHER

2

99-8820

STOP - damper

2

55-3027

SCREW - stop

4

55-5676

WASHER - special

4

55-4526

NUT - captive

4

27

99-837

SPACER

2

28

55-5929

SPACER - solenoid rod

1

18

19

20

21

22

25

26

222

119F12


223

Revised 12/7/01

Revised 12/7/01

REF


PART#

DESCRIPTION

119F12 QTY

29

99-9423

CHANNEL - drain pan

1

30

91-6902

BRACE - evaporator cover

1

31

33-1793

STRIP - sealing

2

32

91-7113

BOLTSTRIP - solenoid (after 12/94)

2

224

72E13

CONDENSER SHUTTER ASSEMBLY (OPTION 048030)

CONDENSER SHUTTER ASSEMBLY (OPTION 048030) 72E13 4/6/05

225

Revised 4/6/05

Revised 4/6/05

REF


PART# 98-2953

DESCRIPTION

1

SUPPORT - right

1

SCREW - support

8

FLATWASHER

8

LOCKWASHER

8

NUT

8

SUPPORT - top

1

RIVET - support

2

SHAFT - damper

2

SCREW

4

FLATWASHER

4

LOCKWASHER

4

NUT

4

BEARING - damper

4

SCREW - bearing

8

FLATWASHER

8

LOCKWASHER

8

NUT

8

SUPPORT - left

1

BLADE - damper

2

SCREW - blade

2

LOCKWASHER

2

NUT

2

SUPPORT - bottom

1

SCREW - rod

3

FLATWASHER

3

LOCKWASHER

3

NUT

3

ROD - pivot (left)

1

ROD - pivot (right)

1

SCREW

4

FLATWASHER

4

LOCKWASHER

4

NUT

4

ROD - end

3

NUT - rod end

2

ROD - link

1

98-2956

•

2

55-1587

•

55-2086

•

55-1800

•

55-1801

•

99-8867

•

55-2270

•

99-5990

•

55-3000

•

55-2001

•

55-2964

•

55-2965

•

91-3905

•

55-3099

•

55-2001

•

55-2964

•

55-2965

•

6

98-2955

•

7

98-2954

•

55-1508

•

55-415

•

55-3519

•

8

99-8871

•

9

55-2977

•

55-2086

•

55-1800

•

55-1801

•

10

99-8869

•

11

99-8870

•

55-3000

•

55-2001

•

55-2964

•

55-2965

•

12

11-4929

•

13

55-1533

•

14

99-8868

•

4

5

QTY

SHUTTER - assembly

1

3

72E13

226

72E13


227

Revised 4/6/05

Revised 4/6/05

REF


PART#

DESCRIPTION

15

11-5348

•

16

99-317

•

17

99-8872

•

18

55-546

•

55-3000

•

55-2001

•

55-2964

•

55-2965

•

55-2641

•

72E13 QTY

SPRING - pivot

1

SPRING - damper blade

2

CABLE

1

CLAMP - mounting cable

1

SCREW - mounting clamp

1

FLATWASHER

1

LOCKWASHER

1

NUT

1

FLATWASHER

6

55-2681

SCREW - shutter

9

20

303-694

GROMMET

1

21

99-8873

BRACKET - control

1

55-2681

SCREW - shutter

4

55-3121

SCREW - mounting pivot

1

55-4953

NUT

1

23

99-5667

CONTROL - shutter

1

24

99-5668

ELEMENT - control

1

25

55-2977

SCREW

4

55-2086

FLATWASHER

8

55-1800

LOCKWASHER

4

55-1801

NUT

4

19

22

•

228

84E3

FRESH AIR EXCHANGE GROUP (OPTION 048233)

FRESH AIR EXCHANGE GROUP (OPTION 048233) 84E3 1/4/00

229

Revised 1/4/00

Revised 1/4/00

REF 1

FRESH AIR EXCHANGE GROUP (OPTION 048233)

PART#

DESCRIPTION

84E3 QTY

98-2952

GRILLE - curbside (stainless steel)

1

98-3464

GRILLE - curbside (painted)

1

98-4998

GRILLE - curbside (LdB option)

1

2

Not Used

3

99-8863

ADAPTER - hose (45)

2

55-2864

RIVET - adapter

8

4

55-1636

CLAMP - hose

6

5

91-5467

PANEL - air exchange

1

6

99-5892

SHAFT

1

7

99-5890

SPRING

1

8

99-5885

NAMEPLATE - panel

1

9

99-5887

CHANNEL

1

55-4442

PIN - channel

1

10

33-1389

GASKET

2

11

99-5889

WASHER (nylon)

1

12

99-5884

PLATE

1

13

99-8866

NAMEPLATE - air exchange

1

14

99-5888

KNOB

1

55-4711

SCREW - set

1

99-5891

HANDLE - knob

1

55-3000

SCREW - handle

4

55-2001

FLATWASHER

8

55-4560

NUT

4

91-676

TUBE - hose

1

55-2864

RIVET - tube

2

17

98-949

HOSE - flexible (25 ft)

18

55-6212

CLAMP - support

1

55-736

SCREW - clamp

1

55-5292

NUT

1

15

16

230

A/R

97G2

Revised 4/6/05

NAMEPLATES

NAMEPLATES 97G2 4/6/05

231

Revised 4/6/05

REF

NAMEPLATES

PART#

DESCRIPTION

97G2 QTY

1

99-7279

NAMEPLATE - Thermo King (black letters)

1

2

99-7273

NAMEPLATE - Thermo King (white letters)

1

3

91-4077

NAMEPLATE - Smart Reefer (black letters)

1

4

91-2658

NAMEPLATE - Smart Reefer (white letters)

1

5

91-5205

NAMEPLATE - TK Logo

1

6

91-6203

NAMEPLATE - SB-III SR+ (black letters)

1

7

91-6204

NAMEPLATE - SB-III SR+ (white letters)

1

8

99-8582

NAMEPLATE - Caution, Belt Torque

1

9

91-1609

NAMEPLATE - SB-III SR (black letters)

1

10

91-2707

NAMEPLATE - SB-III SR (white letters)

1

11

99-6105

NAMEPLATE - Caution, Belt Drive

1

12

99-8421

NAMEPLATE - Caution, High Voltage

1

13

99-9856

NAMEPLATE - Caution, High Voltage (multi-language)

1

14

91-7171

NAMEPLATE - California Proposition

1

15

99-3247

NAMEPLATE - R502

1

16

91-5887

NAMEPLATE - Compressor Oil 67-404

1

17

91-5879

NAMEPLATE - R403B

1

18

91-5882

NAMEPLATE - R404A

1

19

99-3064

NAMEPLATE - Caution, Fan

1

20

92-324

NAMEPLATE - Compressor Oil 203-513

1

21

91-5883

NAMEPLATE - Refrigerant R403B

1

22

91-5886

NAMEPLATE - Refrigerant R404A

1

23

99-6737

NAMEPLATE - Caution

1

24

99-8025

NAMEPLATE - Caution, Cycle Sentry

1

25

Not Used

26

99-9524

NAMEPLATE - Oil Filter

1

27

99-8583

NAMEPLATE - Clean Filter Screen

1

28

91-1994

NAMEPLATE - Low Speed Defrost

1

29

91-354

NAMEPLATE - Closed

1

30

92-605

NAMEPLATE - Alarm Codes

1

31

91-8225

NAMEPLATE - TK Operating Instructions

1

32

92-863

NAMEPLATE - Ingersoll Rand

1

33

91-8222

NAMEPLATE - Bleed Fuel System

1

232

67C2

FUEL TANKS (30 & 50 GALLON)

FUEL TANKS (30 & 50 GALLON) 67C2 4/6/05

233

Revised 4/6/05

Revised 4/6/05

REF 1 2


PART#

DESCRIPTION

QTY

12-457

TANK - fuel (30 gallon)

1

12-458

TANK - fuel (50 gallon)

1

GAUGE - fuel

1

11-2501

•

11-5450

••

33-726

••

11-5725

•

11-5946

•

33-381

••

11-7984

•

11-8053

•

99-5865

•

4

55-2313

•

5

11-2655

•

6

11-5339

•

7

55-5617

•

3

67C2

DIAL - fuel gauge

1

O-RING

1

ADAPTER - gauge

1

CAP - fuel tank (non-vented)

1

GASKET - cap

1

CAP - fuel tank

1

CAP - fuel (locking)

1

CAP - fuel tank

1

FITTING

1

LINE

2

PLUG - fuse

1

VENT - ball check

1

90-115

KIT - fuel tank (replaced with 90-126)

A/R

8

202-113

BAND - fuel tank

A/R

9

99-6161

•

10

99-6083

•

11

99-6085

•

55-197

•

55-3054

•

55-2252

•

55-3686

•

55-5270

•

55-5097

•

90-122

CHANNEL

2

BRACKET

6

PLATE

6

SCREW - bracket (3/8-24 x 1-1/4)

18

NUT (3/8-24)

18

SCREW - band (1/2-13 x 1-1/2)

10

NUT (1/2-13)

10

FLATWASHER (1.38 od)

14

FLATWASHER (1.00 od)

6

KIT - fuel tank (replaced with 90-126)

12

98-2815

•

13

91-348

•

14

98-2687

•

15

55-1670

•

55-5270

•

55-3686

•

55-197

•

55-3054

•

16

90-126

A/R

HANGER - fuel tank

2

BRACKET - fuel tank

8

STRAP - fuel tank

2

SCREW - strap (1/2-13 x 1-3/4)

8

FLATWASHER (1/2)

12

NUT (1/2-13)

12

SCREW - bracket (3/8-24 x 1-1/4)

8

NUT

8

KIT - fuel tank (30 & 50 gal)

17

98-2817

•

18

99-8271

•

A/R

CHANNEL

2

PLATE - washer (0.10 thk)

2

234

67C2


235

Revised 4/6/05

Revised 4/6/05

REF


PART#

DESCRIPTION

19

99-8272

•

20

98-2815

•

21

55-4794

•

55-3686

•

55-5431

•

22

99-8273

•

23

99-8264

•

24

55-791

•

55-402

•

55-3054

•

25

98-2687

•

26

99-1596

•

27

67C2 QTY

PLATE - backing

4

HANGER - fuel tank

2

SCREW - bracket (1/2-13 x 2)

8

NUT (1/2-13)

12

FLATWASHER (1/2)

20


8

BRACKET - fuel tank

8

SCREW - bracket (3/8-24 x 3/4)

12

FLATWASHER (3/8)

40

NUT (3/8-24)

12

STRAP - fuel tank

2

NAMEPLATE - Diesel Fuel Only

1

11-4370

CONNECTOR - hose fitting (1/4)

1

28

10-243


1

29

11-4841

NUT (1/4)

1

30

11-4367


1

31

11-8982

FITTING (3/8)

1

32

10-242


1

33

11-4941

NUT (3/8)

1

34

11-4372


1

236

124E13

FUEL TANK (22 IN DIAMETER)

FUEL TANK (22 IN DIAMETER) 124E13 8/4/04

237

Revised 8/4/04

Revised 8/4/04

REF 1

2


PART#

124E13

DESCRIPTION

QTY

12-650

TANK - fuel (50 gallon, aluminum)

1

12-696

TANK - fuel (50 gallon, aluminum, anti-siphon option 048602)

1

12-769

TANK - fuel (50 gallon, heat chamber, arctic option 048675)

1

12-497

TANK - fuel (30 gallon, aluminum, option 048601)

1

12-753

TANK - fuel (50 gallon, polished aluminum, King of the Road)

1

12-843

TANK - fuel (75 gallon, aluminum)

1

GAUGE - fuel

1

11-2501

•

11-5450

••

11-6269

•

3

11-7984

•

4

11-9134

•

5

11-2655

•

6

55-5617

•

90-126

DIAL - fuel gauge

1

ADAPTER - gauge

1

CAP - fuel

1

DRAIN

1

TUBE - pickup

2

VENT

1

KIT - fuel tank

1

HANGER - fuel tank

2

BRACKET - hanger

8

STRAP & TEE - assembly

2

SCREW (1/2-13 x 2)

8

FLATWASHER (1/2)

20

NUT (1/2-13)

12

SCREW (3/8-24 x 1-3/4)

12

FLATWASHER (3/8)

20

NUT (3/8-24)

12

7

98-2815

•

8

99-8264

•

9

98-2687

•

10

55-4794

•

11

55-5431

•

12

55-3686

•

13

55-791

•

14

55-402

•

15

55-3054

•

16

99-8272

•

17

98-2817

•

18

99-8273

•

19

99-8271

•

20

PLATE - locking

4

CHANNEL

2

PLATE - washer

8


2

99-1596

NAMEPLATE - Diesel Fuel Only

1

21

99-9701

STRIP - chafing (67 in lg)

2

22

91-696

STRIP - chafing (18 in lg)

2

23

11-4370

CONNECTOR - hose fitting (1/4)

1

24

10-243


1

25

11-4841

NUT (1/4)

1

26

11-4367


1

27

11-8982

FITTING (3/8)

1

28

10-242


1

29

11-4941

NUT (3/8)

1

30

11-4372


1

31

11-9741

COVER - fuel tank

1

32

33-3878

GASKET - cover

1

238

124E13


239

Revised 8/4/04

Revised 8/4/04

REF


PART#

DESCRIPTION

124E13 QTY

55-1510

SCREW - cover

5

55-1511

FLATWASHER

5

55-431

LOCKWASHER

5

240

75A7

INTEGRAL FUEL TANK (25 GALLON)

INTEGRAL FUEL TANK (25 GALLON) 75A7 5/15/97

241

Revised 5/15/97

Revised 5/15/97

REF


PART#

DESCRIPTION

1

12-504

2

55-5617

•

3

11-6315

•

4

55-5338

•

5

99-9266

•

55-643

•

33-1723

•

75A7 QTY

TANK - fuel

1

VENT - ball check

1

TUBE - fuel feed

2

PLUG - pipe (1/2 npt)

1

PLATE - cover

1

SCREW - plate

4

GASKET - cover plate

1

6

11-6316

GAUGE - fuel

1

7

91-874

PIPE - filler (fuel tank)

1

55-5660

SCREW - pipe

4

8

33-1713

GROMMET

1

9

11-5946

CAP - fuel tank (non-vented)

1

GASKET - cap

1

33-381

•

10

55-3686

NUT

4

11

99-9265

CHANNEL - tank (top)

2

12

11-5351

HOSE - fuel return

1

13

11-4372

HOSE - fuel (3/8 od x 35 ft lg)

14

55-1241

CLAMP - hose

1

15

11-4941

NUT - hose (3/8)

1

16

55-5730

ADAPTER - hose (battery box)

1

17

55-547

CLAMP - hose

1

55-2681

SCREW - clamp

1

18

10-242

KIT - fuel line (3/8)

1

19

11-4959

ELBOW (3/8)

1

20

55-466

ELBOW (1/4)

1

21

99-8386

HOSE - battery box

1

22

55-1636

CLAMP - hose (3 in dia)

1

55-2688

CLAMP - hose (4 in dia)

1

11-5990

HOSE - filler fuel

1

11-6317

HOSE - filler fuel (has a swedge end to fit new style tank)

1

24

55-5732

SCREW - tank (4.5 lg)

2

25

55-5731

SCREW - tank (12.0 lg)

2

26

55-2038

FLATWASHER

4

27

99-9965

BRACKET (curbside)

1

99-9964

BRACKET (roadside)

1

55-5609

SCREW - tank to bracket

2

55-365

LOCKWASHER

2

91-875

HOSE - fuel vent

1

55-3741

CLAMP - hose

2

29

55-3286

TEE - hose

1

30

55-6289

NIPPLE - fuel

1

23

28

242

A/R

75A7


243

Revised 5/15/97

Revised 5/15/97

REF 31


PART#

DESCRIPTION

75A7 QTY

91-876

BRACKET - gauge

1

55-1587

SCREW - bracket

4

55-2086

FLATWASHER

8

55-1800

LOCKWASHER

4

55-1801

NUT

4

244

INDEX NUMERICAL BY PART NUMBER 101-256 101-264 101-281 101-320 10-242 10-243 102-490 102-491 10-253 102-647 102-649 102-650 10-266 10-276 102-821 10-297 10-305 10-310 10-340 10-342 10-345 10-363 107-275 107-299 11-1886 11-2501 11-2536 11-2655 11-2670 11-2755 11-2757 11-2760 11-2770 11-2800 11-2801 11-2808 11-2854 11-2886 11-2923 11-2929 11-2930 11-3305 11-3326 11-3346 11-3368 11-3369 11-3370 11-3385 11-3452 11-3458 11-3631 11-3975 11-4048 11-4050 11-4078 11-4256 11-4367 11-4370

INDEX - 1

44, 46, 56 8, 12 60 60 56, 60, 62, 66, 236, 238, 242 56, 60, 66, 236, 238 108 108 56 84, 102, 104 120 82, 104, 114 16, 20, 88 14 84, 102, 104 62 16, 24, 36, 46 8 14 60 70 10 84 82 102 234, 238 78 234, 238 78 8 8 38 38 34 34 38 38 106, 118, 124, 128 38 24 38 204 78 70 8, 14 8 14 8 44 40 78 78 24, 36 24 34 98 56, 60, 236, 238 236, 238

11-4372 11-4380 11-4381 11-4414 11-4579 11-4641 11-4677 11-475 11-4841 11-4874 11-4929 11-4941 11-4959 11-4989 11-5285 11-5320 11-5322 11-5339 11-5348 11-5351 11-5406 11-5437 11-5450 11-5465 11-5513 11-5562 11-5666 11-5681 11-5725 11-5738 11-5739 11-5775 11-5776 11-5777 11-5778 11-5779 11-5782 11-5783 11-5784 11-5785 11-5788 11-5789 11-5790 11-5793 11-5794 11-5795 11-5796 11-5797 11-5798 11-5805 11-5806 11-5807 11-5808 11-5809 11-5810 11-5811 11-5824

56, 60, 62, 66, 236, 238, 242 56 56 24, 30 78 32 70 108, 114, 120 56, 60, 66, 236, 238 64 226 56, 60, 62, 66, 236, 238, 242 58, 62, 242 32, 66 62 60 74 234 228 242 70 66 234, 238 88 110 78 74 74 234 72 70 18, 20, 82, 84 14 14 14 14 14 14 14 8 8 10 8 10 10 8 8 36 36 40 16, 20 16, 20 16, 20 16, 20 16, 20 18, 20 16

11-5825 11-5826 11-5827 11-5828 11-5829 11-5830 11-5833 11-5837 11-5838 11-5840 11-5841 11-5842 11-5844 11-5845 11-5847 11-5848 11-5849 11-5850 11-5851 11-5852 11-5853 11-5854 11-5855 11-5856 11-5857 11-5859 11-5860 11-5861 11-5862 11-5863 11-5864 11-5866 11-5867 11-5868 11-5869 11-5871 11-5872 11-5873 11-5874 11-5875 11-5876 11-5877 11-5878 11-5879 11-5881 11-5882 11-5883 11-5887 11-5889 11-5890 11-5894 11-5895 11-5899 11-5900 11-5901 11-5902 11-5903 11-5904 11-5907

16, 16, 16, 16, 16, 16, 18, 18, 18, 24 36 24 36 36 24 24 24 24 24 24 24 24 24 34 36 42 42 42, 42 26 26 44 44 44 44 44 44 44 44 36 44 28 28 46 46 46 46 38 38 38 38 38 36 16 16 16 16 16 70

20 20 20 20 20 20 20 82, 84 20

70

INDEX NUMERICAL BY PART NUMBER 11-5908 11-5909 11-5910 11-5911 11-5913 11-5914 11-5915 11-5916 11-5917 11-5919 11-5926 11-5932 11-5934 11-5946 11-5954 11-5981 11-5990 11-6004 11-6017 11-6220 11-6222 11-6269 11-6285 11-6315 11-6316 11-6317 11-6321 11-6338 11-6496 11-6499 11-6540 11-6648 11-6649 11-6650 11-6651 11-6837 11-6842 11-6843 11-6844 11-6861 11-6862 11-6863 11-6873 11-6987 11-7081 11-7263 11-7264 11-7292 11-7400 11-7433 11-7434 11-7435 11-7481 11-7486 11-7499 11-7500 11-7523 11-7659 11-7663

70 70 70 66 46 46 46, 56 46 46, 56 26, 30 56 42, 70 78 234, 242 8 56 242 74 40 78 78 238 56 242 242 242 56 66 56 56 38 46 46 46 46 60, 66 8 8 8 60 60 76, 92, 94 16, 20 38 10 56 56 70 78 60 56 56, 60 56 32, 66 38 36, 38, 56 16, 20 78 46

11-7664 11-7691 11-7702 11-7757 11-7763 11-7777 11-7778 11-7828 11-7984 11-7997 11-8002 11-8053 11-8082 11-8083 11-8084 11-8085 11-8448 11-8846 11-8850 11-8852 11-8982 11-9001 11-9015 11-9016 11-9017 11-9099 11-9100 11-9101 11-9134 11-9245 11-9262 11-9342 11-9356 11-9529 11-9530 11-9558 11-9577 11-9579 11-9580 11-9591 11-9627 11-9741 11-9914 12-313 12-383 12-437 12-439 12-448 12-457 12-458 12-497 12-504 12-538 12-542 12-547 12-621 12-650 12-659 12-696

46, 56 62 70 78 78 128 14 78 234, 238 16, 20 16, 20 234 16 16 16 16 16 24 14 16, 20 236, 238 116, 122 60 60 60 34, 66 34, 66 66 238 60 78 60 42 70 70 16, 18, 20 16, 20 16, 20 16, 20 18, 20 10 238 14 74 70 14 80 80 234 234 238 242 62 32, 66 70 140 238 74 238

12-753 12-769 12-776 12-777 12-779 12-795 12-843 13-500 13-650 20-161 202-113 203-278 203-339 203-340 203-346 203-385 203-392 203-393 203-513 204-1008 204-1038 204-475 204-542 204-593 204-622 204-703 204-723 204-736 204-799 204-972 22-1004 22-1005 22-1006 22-1007 22-1027 22-1028 22-1100 22-1101 22-1149 22-1160 22-123 22-1246 22-306 22-350 22-552 22-555 22-568 22-611 22-625 22-639 22-653 22-655 22-656 22-663 22-671 22-720 22-723 22-734

238 238 20 70 18, 20 140 238 16, 20 44 144 234 76, 92, 94 190 190 112 62 164 60, 116, 122, 128, 134, 144, 146, 164 102, 118, 124 130 154 76, 92, 94 50 50 164 154 164 164 154 102, 104 108, 114, 120 108, 114, 120 108, 114, 120 108, 114, 120 84 84, 104 82, 118, 124 84 112, 114, 120 110, 114, 120 108, 114, 120 108, 114, 120 108, 116, 122 108, 116, 122 112 110, 116, 122 112, 118, 124 110, 116, 122 110, 124 108, 114, 120 110, 118, 124 82, 108, 114, 120 108, 116, 122 110, 114, 120 118, 124 104 80, 102, 104 80, 102, 104

INDEX - 2

INDEX NUMERICAL BY PART NUMBER 22-735 22-740 22-747 22-755 22-759 22-784 22-787 22-789 22-850 22-990 23-123 23-129 30-171 30-243 30-262 303-694 33-1009 33-1015 33-110 33-1124 33-1175 33-1221 33-1223 33-123 33-1371 33-1389 33-143 33-1435 33-144 33-1461 33-1549 33-1598 33-1605 33-1627 33-1628 33-1629 33-1630 33-1631 33-1634 33-1635 33-1636 33-1638 33-1640 33-1641 33-1642 33-1643 33-1645 33-1646 33-1649 33-1650 33-1651 33-1652 33-1653 33-1655 33-1656 33-1657

INDEX - 3

98, 102 128 116, 122 82, 102, 104 104 110, 116, 122 112, 118, 124 108, 116, 122 108, 114, 120 108, 116, 122 108 108, 114, 120 130 112, 118, 124, 126 10, 14, 24, 26, 30, 32, 34, 36, 42, 44, 48 228 76, 92, 94 96, 136 126 130 110, 114, 120, 126 102, 104, 108, 118, 124, 126, 128 108, 110, 114, 120, 126, 144 128 190, 192 230 128 200 32, 66 128 110, 114, 120, 126 214, 220 140 14, 30 14, 30 14, 30 14, 30 14, 30 8, 30 8 8, 30 30, 36 36 30, 36 30, 32 30, 32 30, 34 30, 42 26, 30 26, 30 30, 46 38 38 30, 32 30, 44 30, 44

33-1664 33-1667 33-1668 33-1713 33-1723 33-1781 33-1793 33-1804 33-1885 33-1886 33-2017 33-2019 33-2095 33-2113 33-2115 33-2120 33-2134 33-2170 33-2205 33-2216 33-2233 33-230 33-235 33-239 33-2392 33-2393 33-2394 33-2395 33-2396 33-2397 33-2419 33-2437 33-2513 33-2515 33-2552 33-2633 33-2757 33-2805 33-2851 33-288 33-2880 33-2881 33-2894 33-2918 33-2956 33-2965 33-3004 33-3007 33-3101 33-3169 33-3202 33-3213 33-3320 33-3390 33-350 33-3538 33-3797

78 33-381 46 33-3877 46, 56 33-3878 242 33-408 242 33-428 174 33-487 224 33-566 200 33-631 56 33-646 56 33-653 38 33-656 110, 116, 122, 126 33-672 110, 114, 116, 120, 122, 33-713 126 33-726 74 33-727 138 33-768 82, 102, 104 33-796 76, 92, 94 33-822 30, 36 33-828 112, 116, 122, 126 33-872 164 33-962 162 33-982 98, 102, 104 33-986 126 40-335 110, 114, 120, 126 40-465 152 40-714 152 40-871 152 40-907 152 41-1168 152 41-1279 152 41-1353 134, 136 41-1354 208 41-1356 110, 118, 124, 126 41-1357 112, 116, 122, 126 41-1359 108, 116, 122, 126 41-1360 210 41-1521 10 41-1525 98, 102, 104, 110, 118, 41-1729 124, 126 41-1736 176 41-1738 36 41-1739 8, 30 41-1740 30 41-1798 164 41-2194 202, 204, 216, 222 41-2195 130 41-2200 32, 66 41-2289 84, 104 41-2301 102, 104 41-2322 102, 104 41-2323 30, 42 41-2324 10, 30 41-2325 48 41-2326 46 41-2327 10 41-2335 102, 104 41-2337 130 41-2338 126 41-2339

234, 242 66, 150 238 108, 116, 122, 126, 128 168 70 14, 138 32 34 10, 30 34 110, 116, 122, 126 30, 36 234 144 102, 104 30, 36 108, 116, 122, 126 78 76, 94 132 92 170 10 168 164 148 194 150, 158, 162 168 54 54 54 54 54 54 148 96 176 176 176 176 176 194 88 88, 172, 176 172 194 194 152 152 152 152 152 152 176 176 176 176


176 176 176 148 50 50 66 150 148 148 50 178, 184 88, 148, 178, 180 156 156, 160 156 182 186 194 194 148 182, 186 182, 186 182, 186 148 182 182, 186 182 186 182 186 182, 186 182, 186 186 148 156, 160 156, 160 160 166 194 160 160 174, 176 64, 96, 148, 214 148, 214, 220 148 148, 170 168 42 174 66, 148 162 158 160 100 150, 158, 162 158, 162 150, 160, 168 156, 160, 162

44-5630 44-5631 44-5718 44-5719 44-5814 44-5827 44-5835 44-5836 44-5837 44-5942 44-6019 44-6032 44-6413 44-6422 44-6424 44-6453 44-6462 44-6534 44-6545 44-6601 44-6602 44-6671 44-6674 44-6676 44-6677 44-6678 44-6679 44-6680 44-6681 44-6727 44-6728 44-6880 44-6881 44-7016 44-7019 44-7051 44-7054 44-7096 44-7157 44-7255 44-7257 44-7311 44-7315 44-7316 44-7319 44-7320 44-7321 44-7323 44-7351 44-7353 44-7401 44-7402 44-7530 44-7620 44-7671 44-7672 44-7793 44-7828 44-7928

156, 158 158 168 150, 158, 160 158, 160, 162 162 148, 150 150 150 158 148 194 52 52 52 150, 168 168 70, 148 170 50, 148 50, 148 52 52 52, 54 52, 54 52, 54 50, 52, 54 52, 54 52, 54 46, 150 46 42 64 52 52 148, 188 168 214 170 174 174 52 174 174 174 174 174 174 174 174 52 52, 54 150 150 50 46 162 148 174

44-7929 44-7932 44-8198 44-8235 44-8244 44-8310 44-8311 44-8329 44-8333 44-8334 44-8538 44-8540 44-8779 44-8857 44-8858 44-8873 44-8875 44-8877 44-8878 44-8883 44-8886 44-8914 44-8915 44-8917 44-8918 44-8920 44-8921 44-8935 44-8936 44-9041 44-9111 44-9138 44-9139 44-9140 44-9141 44-9142 44-9143 44-9144 44-9145 44-9146 44-9147 44-9148 44-9149 44-9150 44-9181 44-9233 44-9234 44-9235 44-9240 44-9241 44-9274 44-9298 44-9299 44-9325 44-9327 44-9336 44-9337 44-9339 44-9340

162 162 64 178 150, 188 148, 188 148, 188 166 166 166 166 156, 160 156, 160 160 158, 162 148, 156, 160 148, 156 162 148, 156, 162 68, 150 148 152 152 152 152 152 152 152 152 178 160 180, 184 180, 184 180, 184 180, 184 180, 184 180, 184 180 180, 184 180 180 184 184 184 64, 148 160 160 160 158, 160, 162 162 172 148 172 166 166 150 148 168 166

INDEX - 4

INDEX NUMERICAL BY PART NUMBER 44-9341 44-9343 44-9408 44-9410 44-9468 44-9524 44-9536 44-9542 44-9543 44-9544 44-9545 44-9585 44-9586 44-9587 44-9589 44-9590 44-9591 44-9600 44-9601 44-9602 44-9631 44-9700 44-9701 44-9714 44-9750 44-9756 44-9851 44-9900 44-9901 44-9902 44-9903 44-9904 44-9905 44-9906 44-9907 45-1229 45-1285 45-1300 45-1360 45-1600 45-1601 45-1993 45-897 51-115 51-1254 51-1255 51-1257 51-1259 51-1260 51-1261 51-1263 51-1264 51-1265 51-1266 51-1272 51-1311 51-1312

INDEX - 5

166 166 148 162 160 160 152, 156 158 158 152, 156 152, 156 152, 156, 158 152, 156, 158 152, 156, 158, 162 66, 148, 152, 156, 158, 162 66, 152, 156, 158, 162, 220 66, 152, 156, 158 152 152 152, 166 152, 156 152 152 180, 184 174 174 160 152 152 152 152 152 152 152 154 52 52 192 50 164 164 28, 50, 54, 148 190 108, 114, 120 182, 186 182, 186 182, 186 182, 186 182, 186 182, 186 182, 186 182, 186 182, 186 182, 186 182, 186 182, 186 182, 186

51-1321 51-192 51-642 51-817 51-869 51-947 55-101 55-103 55-1049 55-1230 55-1241 55-1256 55-1258 55-1260 55-129 55-1329 55-139 55-140 55-1409 55-141 55-1417 55-1418 55-144 55-145 55-1469 55-1487 55-1508 55-1510 55-1511 55-1521 55-1525 55-153 55-1533 55-1567 55-1587 55-1592 55-1600 55-161 55-1633 55-1636 55-165 55-1670 55-172 55-1800

55-1801 55-183 55-1922 55-1933 55-1952 55-1953 55-197 55-1983 55-1993 55-2001

194 136 36 20 18, 82, 84 182, 186 56, 62 166 74, 188 96, 144 242 182, 186 182, 186 182, 186 86 74, 162, 204 74 60 108, 114, 120 78 112, 116, 122 80, 102, 106 88 70, 140, 166, 170 144 80, 144 226 240 96, 144, 166, 188, 240 62, 70 80 86 64, 214, 226 36 86, 88, 196, 198, 200, 208, 214, 220, 226, 244 70, 78 174 200 66 78, 230, 242 110, 116, 122 234 86 64, 86, 88, 100, 142, 162, 192, 196, 198, 200, 202, 204, 210, 214, 216, 220, 222, 226, 228, 244 226, 228, 244 110, 116, 122 56 16, 20, 88 24 38 234 102, 104, 116, 122 144 70, 142, 160, 162, 168, 188, 194, 196, 198, 202,

55-2030 55-2038 55-2042 55-2086

55-2113 55-2122 55-2129 55-214 55-2201 55-2202 55-2208 55-2240 55-2242 55-2252 55-2270 55-2272 55-2274 55-229 55-2306 55-2313 55-2330 55-2332 55-2381 55-2391 55-2405 55-2408 55-2423 55-2424 55-2430 55-2433 55-2443 55-2446 55-2447 55-2450 55-2454 55-2462 55-2464 55-2519 55-2536 55-2537 55-2539 55-2542 55-2641 55-2665 55-2681 55-2688 55-2699 55-2752 55-2762 55-2769 55-2796 55-285 55-2864 55-289

208, 216, 220, 222, 228, 230 24 88, 178, 202, 242 174 86, 142, 160, 162, 192, 196, 198, 200, 204, 208, 210, 214, 220, 222, 226, 228, 24 108, 114, 120 214 96 148, 214 214 38 98, 216 188 88, 234 226 194 174 66 102, 104 234 62, 168 78 102, 104 14, 42 8 44 28 28 8, 44 8, 10, 26, 36, 42 24, 28 24 24 24 42 36 40 80 98, 100, 142 56, 62 70 190 228 220 228, 242 242 64 102, 106 64 172, 178 70 80 230 80, 144

226,

190, 202, 216, 244

INDEX NUMERICAL BY PART NUMBER 55-2904 55-291 55-2945 55-2953 55-2957 55-2958 55-2959 55-2963 55-2964 55-2965 55-2969 55-2977 55-2979 55-2988 55-2990 55-2991 55-2993 55-2995 55-2996 55-2998 55-3000 55-3006 55-3015 55-3017 55-3018 55-3021 55-3027 55-3028 55-3031 55-3033 55-3035 55-3044 55-3045 55-3049 55-3054 55-3059 55-3065 55-308 55-3085 55-3089 55-3095 55-3098 55-3099 55-312 55-3121 55-3136 55-3143 55-3230 55-3281 55-3286 55-329 55-3344

196 58, 62, 64, 66, 110, 116, 122 196, 204 166 208, 220 86, 98, 192, 196, 198, 200, 208, 210, 216, 222 86, 196, 198, 208, 210, 216, 222 216, 220, 222 160, 162, 196, 198, 216, 220, 222, 226, 228 162, 188, 226, 228 86, 128, 142, 196, 216, 222 86, 160, 196, 202, 214, 216, 222, 226, 228 200, 210, 214, 220 200 214 198, 202, 216 190 166, 196, 208, 222 70, 188 160 188, 226, 228, 230 68, 162, 188 194 210 190, 192, 196, 198, 204, 208, 210 162 142, 196, 216, 220, 222 164 162, 216, 220, 222 198 208, 210 160 86, 214, 216, 220, 222 140 234, 236, 238 192, 214, 216, 220, 222 96, 142 102, 104 86, 140, 204 222 86 196, 220 226 90 228 170, 206 166 96, 174 60 242 74, 118, 124 100

55-3350 55-3364 55-3401 55-3402 55-3404 55-3443 55-3454 55-3462 55-3473 55-3490 55-3493 55-3502 55-3519 55-3527 55-3529 55-3531 55-3537 55-3542 55-3555 55-3561 55-365 55-366

55-3686 55-371

55-3741 55-375 55-3800 55-381 55-3842 55-3843 55-402

55-405 55-406 55-411

55-4118 55-414 55-4145 55-415 55-421 55-4210 55-4211 55-4213 55-4248 55-4266 55-4284 55-431 55-4316 55-433 55-4442 55-4496

76, 92, 94 78, 102, 104, 110 42, 70 70 214 168 24 142, 196 164 216 198 210 226 34 10 32 214 166 168 200 88, 172, 178, 242 58, 60, 62, 64, 66, 68, 70, 96, 110, 116, 122, 140, 146, 166, 170 202, 234, 236, 238, 242 76, 78, 86, 88, 90, 92, 94, 128, 134, 136, 138, 140, 172, 178, 190 242 74, 80, 86, 88, 144 148 126 160 140 56, 60, 66, 74, 80, 86, 88, 134, 136, 144, 236, 238 86, 140 210 58, 60, 62, 64, 68, 70, 138, 140, 146, 166, 170, 188 62, 138, 142, 188 96 8 226 74, 88, 172, 178 110, 114, 120 110, 116, 122 108, 114, 120 166 80 166 64, 74, 98, 102, 106, 140, 144, 170, 188, 240 82 56 230 66

55-4503 55-4507 55-451 55-4513 55-4515 55-4526 55-4560 55-457 55-4580 55-459 55-4608 55-4613 55-4621 55-4625 55-466 55-4711 55-4720 55-4742 55-4747 55-475 55-4766 55-4767 55-4794 55-4892 55-4899 55-4953

55-4954 55-4963 55-4967 55-4974 55-4979 55-4983 55-4998 55-5006 55-5022 55-5062 55-5077 55-5078 55-5094 55-5097 55-5234 55-5250 55-5251 55-5270 55-529 55-5292 55-5325 55-533 55-5335 55-5338 55-5356 55-5363 55-5364

220 148 80 18, 20 66 218, 222 70, 140, 142, 162, 196, 202, 208, 216, 222, 230 76, 88, 94 164 144 66 150, 172 172, 178 78 242 230 108, 114, 120 90, 202 78 70 174 80 236, 238 200 74 160, 196, 198, 200, 202, 204, 208, 210, 214, 220, 228 98, 192, 196, 200, 210, 216, 222 80 74, 78, 134, 136, 138, 140 70, 140, 190 78 72 64 80 172, 178 108, 114, 120 210 56, 60, 66, 74, 88, 134, 136, 144 70 234 202 16, 20 16, 20 234 66, 74, 88 74, 98, 144, 170, 230 174 76, 92, 94 174 242 98 52, 54 52

INDEX - 6


INDEX - 7

60, 62, 68, 86, 140, 146 172 78, 88 80 70 236, 238 14 14, 44 10, 14, 26, 36 14, 26 14, 42 14 14 8 96, 228 8 10 10 8 8 8 8 8 36 216, 242 36 36 222 8 32 32 32 32 32 26, 40, 64 18, 20 60, 168 36 24 24 24 34 34 34 36 26, 36, 44 42 42 42 44 44 44 28 28 28 28 46 46 46

55-5524 55-5525 55-5555 55-5556 55-5557 55-5558 55-5559 55-5568 55-5576 55-5578 55-5579 55-5583 55-5584 55-5585 55-5586 55-5587 55-5588 55-5592 55-5594 55-5601 55-5606 55-5607 55-5609 55-5617 55-5620 55-5621 55-5640 55-5660 55-5664 55-5672 55-5675 55-5676 55-5695 55-5730 55-5731 55-5732 55-5749 55-5758 55-5759 55-581 55-585 55-5856 55-5861 55-5905 55-5908 55-5909 55-5911 55-5920 55-5929 55-5930 55-5955 55-5961 55-5962 55-5972 55-6016 55-6020 55-605 55-6132 55-6162

38 38 52 52, 54 46 46 36 46 80 8, 80 78 46 46 46 46 46, 56 46, 56 66 80 198, 208 88 146 242 234, 238, 242 200 200 194 242 142 128 218 216, 222 78 242 242 242 80 172, 178 172, 178 134, 136 128 200 200 174 174 174 174 98, 102, 106 218, 222 134 66 56 56 214, 216, 222 66 100, 142 64 78 144

55-621 55-6210 55-6212 55-6213 55-6220 55-6289 55-6352 55-6369 55-6376 55-6377 55-6381 55-6389 55-6396 55-6411 55-6416 55-6418 55-643 55-6434 55-6436 55-6437 55-6544 55-6545 55-6572 55-6750 55-6751 55-6752 55-6772 55-6776 55-6804 55-6805 55-6806 55-681 55-6822 55-6823 55-6837 55-6838 55-6839 55-6844 55-6863 55-6944 55-6945 55-6951 55-6961 55-7098 55-7099 55-7100 55-7101 55-7102 55-7103 55-7104 55-7105 55-7106 55-7107 55-7108 55-7119 55-7120 55-7137 55-7148 55-7197

130 138 230 46 86 242 164 66 8, 82, 84 8, 82, 84 44 32 138 70 76, 92, 94 76, 92, 94 242 96, 100 98 98 142 60 178 108, 116, 122 110, 116, 122 110, 114, 120 164 102 102, 104, 110, 116, 122 108, 116, 122 110, 116, 122 110, 116, 122 102, 104 112, 124 138 138 138 98 166 36, 42, 46 36, 46 26, 46 178 180, 184 180, 184 180, 184 180, 184 180, 184 180, 184 180, 184 180, 184 180, 184 180, 184 180, 184 144 178 56 160 172

INDEX NUMERICAL BY PART NUMBER 55-7198 55-7213 55-731 55-7318 55-7333 55-736 55-7369 55-7398 55-7489 55-790

55-791 55-7977 55-8421 55-8422 55-8426 55-8427 55-8428 55-8429 55-8459 55-857 55-8609 55-8610 55-8683 55-8684 55-8695 55-8696 55-8698 55-8699 55-8700 55-8701 55-8702 55-8703 55-8704 55-8705 55-8706 55-8786 55-895 55-8950 55-8951 55-896 55-8974 55-8982 55-8983 55-9024 55-9031 55-9032 55-9092 55-9106 55-9215 55-9216 55-9253 55-9331 55-9332 55-9760 55-9932

68, 146 128 142 188 144 230 14 62 204 8, 10, 26, 36, 42, 64, 70, 86, 90, 142, 150, 172, 178 236, 238 202, 204 194 54 212 212 212 212 14 210 130 130 14 14 176 176 176 176 176 176 176 176 176 176 212 96 108, 114, 116, 120, 122, 126 138 138 102, 104, 110, 112, 116, 118, 122, 124, 126, 128 86 176 176 82, 102 84 84, 104 84 118, 124, 128 138 138 14 46 10 112, 114, 120 18, 20

60-147 60-156 60-158 60-163 60-244 60-298 60-301 61-3015 61-3597 61-600 61-809 66-116 66-1273 66-129 66-1388 66-157 66-176 66-1889 66-2296 66-2299 66-3015 66-343 66-3612 66-3613 66-3644 66-3650 66-3653 66-3654 66-3655 66-3656 66-4204 66-4223 66-4346 66-4729 66-4900 66-4907 66-4917 66-4987 66-5313 66-5318 66-5320 66-5321 66-5325 66-5327 66-5328 66-5330 66-5331 66-5352 66-5353 66-5354 66-5355 66-5374 66-5387 66-5388 66-5389 66-5390 66-5391 66-5392 66-5498

130 130 132 130 130 128 130 130 130 96, 138 146 128 200, 204 98, 102, 104 128 128 128 130 102, 104 134, 136 102, 104 134, 136 128 128 132 100 132 132 132 132 130 96 98, 146 138 138 96, 146 144 98 98 98, 102, 104 96 98 96 98 96 96, 146 96 96 96 98, 146 98 100, 150 98 98 96 100 100 100 96

66-5501 66-5642 66-5721 66-5784 66-5816 66-5828 66-5833 66-5834 66-5856 66-5857 66-5908 66-5932 66-5933 66-5936 66-5958 66-5959 66-6023 66-6024 66-6067 66-6190 66-6191 66-6565 66-6827 66-6921 66-6922 66-6923 66-6924 66-6997 66-7000 66-7132 66-7326 66-7392 66-7472 66-7490 66-7636 66-7658 66-7789 66-8804 66-8805 66-8928 66-9257 66-9378 66-9394 66-9618 66-9918 67-1070 67-1179 67-1195 67-1415 67-1543 67-404 67-728 67-874 67-912 67-914 67-916 67-991 70-135 70-194

96 144 96 98 100 96 96 96 100 100 96 104 104 98, 102, 104, 128 128 128 96 98 96 98 98 144 134, 136 144 144 144 144 170 100 146 98 96, 136 98 144 148 146 100, 148 130 130 128 134, 136 100 146 98 136 98 96, 134 98 140 136 112, 118 140 140 96, 140 70 100 100 92 84

INDEX - 8


INDEX - 9

18, 82, 84 20 174, 176 76, 92, 94 88 88 88 86 198, 208 52, 54 52, 54 52, 54 52, 54 52 16, 88 86 172 88 108 108, 114, 120 174 86 86 88, 178 180, 184 180, 184 86 114, 120 54 18, 20 88 176 176 176 82 82 84 84 76, 94 92 172 18, 20, 82, 84 182, 186 182, 186 182, 186 82, 84 174 88, 172 76, 86 94 86 88 88 86 86, 92 88 88 8 60

8102-650 8102-821 811-9356 81-293 813-650 822-633 822-663 844-9571 844-9572 845-1263 845-1285 845-1600 845-1601 90-115 90-122 90-126 90-306 91-1149 91-1150 91-1182 91-1190 91-1193 91-1199 91-1203 91-1277 91-1344 91-1407 91-1409 91-1410 91-1411 91-1434 91-1435 91-1437 91-1480 91-1516 91-1609 91-1748 91-1749 91-1750 91-1779 91-1782 91-188 91-1994 91-2494 91-2495 91-2496 91-2498 91-2501 91-2502 91-2619 91-2658 91-2659 91-2689 91-2707 91-3095 91-3354 91-3355 91-3356 91-3359

82, 104, 114 84, 102, 104 42 70 44 120 110, 114 178, 180 178, 184 50, 52 52 164 164, 166 234 234 234, 238 210 202, 204, 208 202, 204, 210 74 140 214 90 92 160 190 80 80 80 80 96 66 66 80 168 232 98, 142 100 142 142 68 210 232 202 202, 208 202, 208 200 188 216 80 232 204 100, 142 232 64, 220 160 160 160 162

91-3360 91-3361 91-3362 91-3363 91-3369 91-3454 91-3455 91-348 91-3516 91-3517 91-3527 91-3536 91-354 91-3547 91-3599 91-371 91-3713 91-372 91-373 91-3856 91-387 91-3889 91-3905 91-4077 91-4134 91-445 91-4452 91-4819 91-5205 91-5221 91-5222 91-5223 91-5224 91-5225 91-5226 91-5227 91-5228 91-5229 91-5230 91-5231 91-5232 91-5233 91-5234 91-5236 91-5295 91-5296 91-5467 91-5572 91-5592 91-5630 91-564 91-565 91-566 91-5667 91-567 91-5804 91-5811 91-5879 91-5882

162 162 164 164 164 100, 146 162 234 166 166 178 168 232 198 216, 222 134, 136 160 96, 142 96, 142 162 60 138 226 232 102, 104 96, 142 144 164 196, 232 210 210 208 208 210 210 210 210 210 210 210 208 208 208 208 210 210 230 88 66, 144 118, 124 168 168 168 142 168 220 220 232 232


232 232 232 166 166 232 232 138, 142 100, 142 212 230 204 218, 224 208 238 212 210 224 222 232 78 204 76 60 80 134 232 232 60 242 188 242 244 202 60 204 98, 102, 106 164 164 78 208 178 164 118, 124 206 206 206 208 208 80 210 142 60 232 80 76 92 232 232

98-1957 98-2011 98-2687 98-2732 98-2737 98-2738 98-2747 98-2748 98-2804 98-2814 98-2815 98-2817 98-2952 98-2953 98-2954 98-2955 98-2956 98-2980 98-2981 98-3030 98-3031 98-3182 98-3234 98-3294 98-3295 98-3464 98-3487 98-3625 98-3739 98-3740 98-3741 98-3863 98-3894 98-4077 98-4091 98-4301 98-4478 98-4479 98-4480 98-4487 98-4488 98-4575 98-4599 98-4602 98-4603 98-4606 98-4653 98-4863 98-4864 98-4865 98-4866 98-4867 98-4871 98-4901 98-4998 98-5090 98-5148 98-5149 98-5171

190 190 234, 236, 238 86 86, 214, 220 86, 214, 220 196 198 86, 140 200 234, 236, 238 234, 238 230 226 226 226 226 192 192 198 198 214 198, 204 204 204 230 204 198, 210 204 204 220 216, 222 214 198, 204 200 204 210 208 208 210 208 204 220 160 220 204 202, 204 212 212 212 212 212 204 220 230 80 204 204 204

98-5277 98-5283 98-5288 98-5319 98-5401 98-5473 98-5561 98-796 98-949 99-1142 99-1143 99-1275 99-1433 99-1514 99-1596 99-1617 99-1655 99-214 99-2221 99-2230 99-2901 99-2902 99-3060 99-3064 99-3095 99-317 99-3247 99-3264 99-3889 99-4231 99-4353 99-4482 99-4490 99-4848 99-4849 99-5404 99-5667 99-5668 99-5714 99-5715 99-5716 99-5865 99-5884 99-5885 99-5887 99-5888 99-5889 99-5890 99-5891 99-5892 99-5990 99-6083 99-6085 99-6105 99-6161 99-6377 99-6384 99-6400 99-6545

204 196 196 200 208 204 196 70 230 170 170 170 80 74 236, 238 96, 138 70 202 100, 142 200, 204 92 92 96 232 214 214, 220, 228 232 76, 94 74 92 90 188 190 110, 116, 122 110, 116, 122 214 228 228 190 190 190 234 230 230 230 230 230 230 230 230 226 234 234 232 234 198 130 64 118, 124

INDEX - 10


198, 208, 214, 220 232 190 232 196, 232 166 164 94 94 204 188, 198, 204 86, 214, 220 76, 94 76, 94 80 76, 94 88 140 78 200 214 216 216, 222 98 196, 202 196 232 200 216, 222 200 196 196 196 196 198, 208 198, 208 198 200 196 196 216, 222 88 200 88 200 198, 208 72 236, 238 140 74, 140 234, 238 236, 238 236, 238 198 222 242 232 200 64

INDEX - 11

99-8499 99-8552 99-8553 99-8554 99-8555 99-8556 99-8562 99-8572 99-8573 99-8576 99-8577 99-8578 99-8582 99-8583 99-8593 99-8686 99-8689 99-8820 99-8863 99-8866 99-8867 99-8868 99-8869 99-8870 99-8871 99-8872 99-8873 99-8886 99-8887 99-8946 99-8947 99-9185 99-9265 99-9266 99-9280 99-9312 99-9423 99-9428 99-9524 99-9591 99-9701 99-9856 99-9899 99-9964 99-9965

198, 172, 64 64 64 172 140, 216, 170 200 200 200 232 232 200 78 198, 216, 230 230 226 226 226 226 226 228 228 200, 200, 192 192 196 242 242 200 188 218, 200 232 62 238 232 172 242 242

208 178

216, 220 222

208 222

208 208

224

INDEX NUMERICAL BY PART NUMBER

INDEX - 12

INDEX ALPHABETICAL BY DESCRIPTION A ADAPTER 38, 56, 128, 144, 146 ADAPTER - compression 50 ADAPTER - flare 98 ADAPTER - fuel block 56 ADAPTER - gauge 234, 238 ADAPTER - hose 62, 78, 230, 242 ADAPTER - water 8 ADAPTER - water outlet 70 ALTERNATOR 88, 148, 172, 174, 176, 178, 180, 182, 184, 186 ANGLE - battery holddown 190 ANGLE - evaporator coil 216, 222 ANGLE - snubber 80 ARM - alternator adjusting 172, 178 ARM - idler adjusting 88 ARM - rocker 24 ARMATURE 52, 54

B BALL 134, 136 BALL - valve 34 BAND - center 198, 210 BAND - fuel tank 234 BANDWRAP 62, 78 BANDWRAP - harness 168 BASE - fuel filter 56 BASE - oil 32, 66 BATTERY 190 BEARING 42, 54, 108, 174, 176, 180, 184 BEARING - ball 52, 114, 120 BEARING - damper 198, 214, 220, 226 BEARING - fan end 182, 186 BEARING - idler 36 BEARING - latch 208 BEARING - latch ends 198 BEARING - rear 182, 186 BEARING - ring 176 BEARING - roller 76, 92, 94 BEARING - slip ring end 180, 184 BEARING SET 108, 114, 120 BEARING SET - camshaft 8 BEARING SET - connecting rod 16, 20, 108, 114, 120 BEARING SET - crankshaft 16, 20 BEARING SET - thrust 18, 20 BELT - alternator 88 BELT - engine to idler 88 BELT - fan 88 BEZEL 164 BLADE - damper 214, 220, 226 BLOCK - fuel 56 BOARD - pc 160 BODY 128 BODY - compressor 108, 114, 120 BODY - oil filter mounting 34

INDEX - 1

BOLT - arm 172, 178 BOLT - bearing cap 8 BOLT - breather 8 BOLT - connecting rod 16, 20, 108, 114, 120 BOLT - cover 8, 32 BOLT - cylinder head 14 BOLT - engine bracket 80 BOLT - exhaust manifold 26 BOLT - eye 38, 46, 56, 64 BOLT - filter body 34 BOLT - intake manifold 26 BOLT - manifold 64 BOLT - oil base 80 BOLT - oil pan 32 BOLT - oil pump 40 BOLT - pipe 36 BOLT - plate 10 BOLT - reamer 8 BOLT - rear plate 8 BOLT - solenoid 52 BOLT - starter 28 BOLT - thermistor 148, 150 BOLT - thru 52, 174, 176 BOLTSTRIP 64, 80, 138, 142, 214 BOLTSTRIP - bracket 134 BOLTSTRIP - solenoid 224 BOLTSTRIP - top 64 BOOT 64 BOOT - battery cable 148 BOOT - battery cable cover 188 BOOT - rpm sensor 150 BOOT - solenoid 220 BOSS - pulley 16, 88 BOX - battery 190, 192 BOX - control 160 BOX - junction 166 BOX - light 168 BRACE - evaporator cover 218, 224 BRACKET 110, 134, 144, 234, 242 BRACKET - air pressure switch 170 BRACKET - alternator 172, 178 BRACKET - battery holddown 192 BRACKET - bearing 200 BRACKET - box 166, 168 BRACKET - control 228 BRACKET - discharge 102 BRACKET - discharge tube 98, 106 BRACKET - door 196, 200, 208 BRACKET - door latch 200 BRACKET - dry air cleaner 78 BRACKET - engine 80 BRACKET - evaporator coil 216, 220 BRACKET - fuel filter 60 BRACKET - fuel line 60 BRACKET - fuel tank 234, 236 BRACKET - gauge 100, 146, 244 BRACKET - hanger 238 BRACKET - harness 204

BRACKET - heat exchanger 100, 142 BRACKET - hinge 202, 210 BRACKET - holder 44 BRACKET - hose 66 BRACKET - hose connector 142 BRACKET - hose support 66, 72 BRACKET - injection pump 46 BRACKET - oil bath air cleaner 78 BRACKET - oil filter 144 BRACKET - pallet stop 212 BRACKET - rocker shaft 24 BRACKET - screen 116, 122 BRACKET - shunt 162 BRACKET - snubber 80 BRACKET - solenoid 64, 100 BRACKET - support 66 BRACKET - tank 136 BRACKET - thermo bulb 216, 222 BRACKET - tube 142 BRACKET & FUSELINK 188 BREAKER - circuit 160, 162 BREATHER - air 8 BRUSH 52, 174, 176 BRUSH - set 180, 182, 184, 186 BRUSH & HOLDER - assembly 54 BULB - light 168 BUSHING 70, 82, 84 BUSHING - connecting rod 16, 20, 108 BUSHING - coupling 18, 20, 82, 84 BUSHING - lower 46 BUSHING - piston pin 114, 120 BUSHING - rod 16 BUSHING - upper 46

C CABLE 228 CABLE - battery 148, 188 CAM - pump 36 CAMSHAFT 24 CAP 76, 92, 94, 128, 130 CAP - bottom 130 CAP - breather 8 CAP - check valve 132 CAP - dust 166 CAP - flare 102, 104 CAP - fuel 234, 238 CAP - fuel tank 234, 242 CAP - hose 66 CAP - housing bearing 76, 94 CAP - nozzle 44 CAP - radiator 70 CAP - top 130 CAP - valve 102, 104, 116, 122, 128, 134, 136 CAPACITOR 176, 180, 182, 184, 186 CASE - gear 36, 54 CENTER - injection pump gear 46 CENTER - pulley 42 CHANNEL 212, 230, 234, 238

INDEX ALPHABETICAL BY DESCRIPTION CHANNEL - drain pan 218, 224 CHANNEL - idler 88 CHANNEL - tank 242 CLAMP 78, 100, 110, 142 CLAMP - air cleaner 78 CLAMP - bulb 216, 222 CLAMP - cable 156, 160 CLAMP - connector 166 CLAMP - defrost tube 98 CLAMP - dehydrator 96 CLAMP - drier 138 CLAMP - element 56 CLAMP - fuel line 70 CLAMP - harness 168, 194 CLAMP - hose 42, 44, 62, 66, 70, 78, 230, 242 CLAMP - mounting cable 228 CLAMP - muffler 74 CLAMP - oil bath air cleaner 78 CLAMP - screen 116, 122 CLAMP - suction 142 CLAMP - suction tube 142 CLAMP - support 230 CLAMP - tube 60, 96, 98, 100, 142, 144 CLAMP - U 74 CLEANER - air 78 CLIP 130 CLIP - pipe 44 CLIP - solenoid rod 64 CLIP - support rod 200 CLUTCH 82, 84 COIL 96, 148 COIL - condenser 96, 140 COIL - evaporator 100 COIL - field 52, 54 COIL - radiator 70, 140 COIL - valve 100 COLLAR - thrust 36 COMPRESSOR 98 COMPRESSOR - X430 82, 84, 102, 104, 108, 114, 120 CONNECTOR 148, 150, 152, 156, 160, 162, 166, 168 CONNECTOR - breather hose 78 CONNECTOR - circuit breaker 158 CONNECTOR - fuel inlet 46, 56 CONNECTOR - fuel return 56 CONNECTOR - fuel return/outlet 46 CONNECTOR - gauge 96, 146 CONNECTOR - glow plug 50, 148 CONNECTOR - hose 66, 70, 78 CONNECTOR - hose fitting 236, 238 CONNECTOR - relay board 158 CONNECTOR - remote light 150, 158 CONTROL - shutter 228 CONTROLLER - microprocessor 164, 166 CORE - valve 128

COUPLING 84, 144 COUPLING - compressor drive 82 COUPLING - oil pan 66 COVER 14, 162 COVER - access 140 COVER - battery box 190, 192 COVER - belts 204 COVER - blower 204 COVER - camshaft 10 COVER - connector 166 COVER - control box 208 COVER - drive 82 COVER - drive end 84, 102, 104 COVER - engine housing 204 COVER - evaporator coil 216, 222 COVER - fuel tank 238 COVER - housing 174 COVER - housing bearing 88 COVER - latch handle 210 COVER - oil pan 32 COVER - pump 110, 116, 122 COVER - rear 52, 54 COVER - rear cylinder head 14 COVER - solenoid 214 COVER - timing 36 COVER - top 196 COVER - valve 14 CRANKSHAFT 16, 18, 20, 82, 84, 108, 114, 120 CUP 78 CUP - inner 78

ELBOW - oil pressure sensor 66 ELBOW - test port 102, 104 ELEMENT 8 ELEMENT - control 228 ELEMENT - fuel filter 56 ELEMENT - power 100 ELEMENT - water separator 56 ENGINE 8 EXTENSION 74

F

DEHYDRATOR 96, 138 DIAL - fuel gauge 234, 238 DIODE 96, 148, 214 DIODE - assembly 64 DIODE - bridge rectifier 174 DIODE - field 174 DIODE - silicone 148 DIODE - solenoid 148 DIPSTICK 32, 66 DOOR 198 DOOR - control box 160, 164 DOOR - curbside 208 DOOR - roadside 208 DOOR - top 196 DRAIN 238 DRAIN COCK - coolant 70 DUCT - water 10

FACEPLATE 166 FACEPLATE/OVERLAY 164 FAN 174, 176, 180, 182, 184, 186 FAN - condenser 86 FANSHAFT - assembly 86, 92 FILTER 130 FILTER - air cleaner 78 FILTER - bypass 66 FILTER - fuel 60 FILTER - oil 34, 66, 144 FILTER - screen 38 FITTING 56, 60, 62, 66, 234, 236, 238 FITTING - air restriction indicator 78 FITTING - banjo 38 FITTING - barb 70 FITTING - elbow 56 FITTING - hose 60 FITTING - saddle 96 FLANGE - bearing 182, 186 FLANGE - compressor 80, 102, 104 FLATWASHER 28, 46, 58, 60, 62, 64, 66, 68, 70, 74, 76, 78, 80, 86, 88, 90, 92, 94, 98, 102, 104, 106, 112, 114, 116, 118, 120, 122, 124, 128, 130, 134, 136, 138, 140, 142, 144, 146, 148, 150, 160, 162, 166, 168, 170, 172, 174, 176, 178, 180, 182, 184, 186, 188, 190, 192, 194, 196, 198, 200, 202, 204, 208, 210, 214, 216, 220, 222, 226, 228, 230, 234, 236, 238, 240, 242, 244 FLYWHEEL 18, 20, 82, 84 FRAME - condenser 198, 204 FUSE 160 FUSE LINK 150, 188

E

G

ELBOW 56, 62, 70, 98, 242 ELBOW - air intake 78 ELBOW - exhaust 74 ELBOW - fuel heater 58 ELBOW - hose 60 ELBOW - oil bath air cleaner 78 ELBOW - oil drain 66

GASKET 10, 14, 32, 38, 66, 98, 130, 132, 230 GASKET - bezel 164 GASKET - brass cap 102, 104 GASKET - breather 8 GASKET - cap 234, 242 GASKET - compressor cylinder head

D

INDEX - 2

INDEX ALPHABETICAL BY DESCRIPTION 108 GASKET - connector 46, 56 GASKET - cover 14, 30, 32, 36, 102, 104, 238 GASKET - cover plate 242 GASKET - cup 78 GASKET - cylinder head 14, 30, 116, 122, 126 GASKET - dipstick 32 GASKET - door 164 GASKET - drive end 118, 124 GASKET - drive plate 110, 126 GASKET - elbow 78 GASKET - end plate 128 GASKET - exhaust manifold 26, 30 GASKET - eye bolt 38 GASKET - flange 74 GASKET - flare 102, 104 GASKET - front plate 10, 30 GASKET - housing 30, 42, 174 GASKET - injection pump 48 GASKET - intake 26 GASKET - intake manifold 30 GASKET - joint 36 GASKET - manifold 110, 118, 124, 126 GASKET - nozzle 30, 44 GASKET - oil breather 30 GASKET - oil breather cap 30 GASKET - oil fill tube & cover 30 GASKET - oil pump 110 GASKET - oil sump 112, 116, 122, 126 GASKET - piston housing 128 GASKET - plastic cap 102, 104 GASKET - plate 162 GASKET - plug 10, 30 GASKET - pump end 114, 120 GASKET - pump housing 126 GASKET - regulator 176 GASKET - sill 202, 204, 216, 222 GASKET - switch 66, 150 GASKET - thermostat housing 70 GASKET - valve 102, 104 GASKET - valve cover 14, 30 GASKET SET 10, 14, 24, 26, 30, 32, 34, 36, 42, 44, 48 GAUGE - compound 96, 146 GAUGE - compression tester 50 GAUGE - fuel 234, 238, 242 GEAR - pinion 40 GEAR - ring 18, 20 GEAR CASE 52 GEAR SET - camshaft 16, 24 GEAR SET - crankshaft 16, 20 GEAR SET - idler 36, 46 GLOW PLUG 50, 148 GREASE 76, 92, 94 GRILLE - curbside 230 GRIP - cable 166 GROMMET 168, 170, 190, 192, 228,

INDEX - 3

HOSE - indicator 78 HOSE - oil bath air cleaner 78 HOSE - oil drain 66 HOSE - overflow 70 HOSE - throttling 98 HOUSING 92 HOUSING - battery 192 H HOUSING - bearing idler 76, 94 HANDLE - knob 230 HOUSING - drive end 180, 184 HANGER - engine 28 HOUSING - evaporator blower 86, HANGER - fuel heater 56, 62 214, 220 HANGER - fuel tank 234, 236, 238 HOUSING - flywheel 80 HARNESS 172, 178 HOUSING - front 174, 176, 182, 186 HARNESS - air switch 148 HOUSING - idler shaft 76, 86 HARNESS - alternator 150 HOUSING - oil pump 110, 114, 120 HARNESS - communications 166 HOUSING - opposite drive end 180, HARNESS - door switch 194 184 HARNESS - evaporator 148, 156, 162 HOUSING - piston 128 HARNESS - fuel injection solenoid 46 HOUSING - pump 110, 114, 120 HARNESS - ground 172, 178, 214, HOUSING - rear 174, 176, 182, 186 220 HOUSING - thermostat 42 HARNESS - indicator light 168 HOUSING - valve 128 HARNESS - interface 160 HUB - fan 86 HARNESS - low speed start 42 I HARNESS - main 150, 158, 162 HARNESS - sensor 148, 156, 160 IDLER - assembly 94 HARNESS - signal 148, 156, 160 IMPELLER 42 HARNESS - switch 162 INDICATOR - air restrictor 78 , , , HEAD - cylinder 14 108 116 122 INDICATOR - liquid 134, 136 HEAD - fuel filter 60 INJECTOR - nozzle 44 HEAD - piston 110, 114, 120 INSERT 146 HEAD - unloader 110, 124 INSERT - threaded 68, 166, 204 HEAT EXCHANGER 100 INSERT - window 168 HEATER - frost plug 10 INSULATION - suction tube 206 HEATER - fuel 62 INSULATOR 182, 186 HINGE 196, 208, 210 K HINGE - curbside 208 HINGE - door 198, 200, 208 KEY 76, 82, 84, 88, 94, 112, 174, 176 HINGE - grille 202, 204 KEY - camshaft 24 HINGE - lower 210 KEY - compressor 102, 104 HINGE - panel 198, 202, 204, 208, 210 KEY - crankshaft 16, 18, 20 HINGE - support rod 200 KEY - shaft 114, 120 HOLDER - brush 52 KEY - woodruff 20, 88 HOSE 56, 60, 62, 66, 70, 98, 170, KIT - acid test 112 236, 238 KIT - bolt 16, 20, 88 HOSE - accumulator tank 70, 72 KIT - brush 54 HOSE - battery box 242 KIT - bushing 18, 20, 82, 84 HOSE - breather 78 KIT - check valve 60 HOSE - bypass 42, 70 KIT - check valve repair 132 HOSE - drain 200, 204 KIT - clutch repair 84 HOSE - dry air cleaner 78 KIT - compressor oil filter 144 HOSE - engine to radiator 70 KIT - cover & o-ring 10 HOSE - exhaust 74 KIT - crimper 154 HOSE - expansion tank to radiator 70 KIT - door switch 194 HOSE - filler fuel 242 KIT - dust cover 52, 54 HOSE - flexible 230 KIT - eprom chip 164 HOSE - fuel 44, 242 KIT - fanshaft repair 92 HOSE - fuel return 44, 242 KIT - fuel heater 56, 62 HOSE - fuel vent 242 KIT - fuel line 62, 242 242 GROMMET - bumper 200, 208, 210 GROMMET - hose 56 GUIDE 38 GUIDE - belt 90 GUIDE - intake & exhaust 14

INDEX ALPHABETICAL BY DESCRIPTION KIT - fuel tank 234, 238 KIT - gasket 112, 118, 124, 126 KIT - negative pressure valve 14 KIT - piston seal 130 KIT - piston & seal 130 KIT - remote light box 168 KIT - repair, bellows 128 KIT - sensor 148 KIT - sleeve & eyelet 56, 60, 66, 236, 238 KIT - starter relay 50 KIT - tank, expansion 70 KIT - valve repair 130 KNOB 230

232 NAMEPLATE - Caution 232 NAMEPLATE - Caution, Belt Drive 232 NAMEPLATE - Caution, Belt Torque 232 NAMEPLATE - Caution, Cycle Sentry 232 NAMEPLATE - Caution, Fan 232 NAMEPLATE - Caution, High Voltage 232 NAMEPLATE - Clean Filter Screen 232 NAMEPLATE - Closed 232 NAMEPLATE - Compressor Oil 203513 232 NAMEPLATE - Compressor Oil 67-404 L 232 LATCH - door 164, 196, 202, 208 NAMEPLATE - Corrosive 190 LATCH - secondary 210 NAMEPLATE - Diesel Fuel Only 236, LENS - color 168 238 LEVER - shift 54 NAMEPLATE - Ingersoll Rand 232 LEVER - throttle 46 NAMEPLATE - Low Speed Defrost 232 LINE 234 NAMEPLATE - Oil Filter 232 LINER - evaporator 198, 204 NAMEPLATE - panel 160, 230 LINK - damper 220 NAMEPLATE - panel mod 160 LOCK - valve 24 NAMEPLATE - R403B 232 LOCKNUT 188, 198 NAMEPLATE - R404A 232 LOCKWASHER 8, 10, 14, 26, 28, 36, NAMEPLATE - R502 232 42, 44, 46, 56, 58, 60, NAMEPLATE - recommended , , , , , , 62 64 66 68 70 74 batteries 190 78, 80, 86, 88, 90, 96, NAMEPLATE - Refrigerant R403B 232 100, 110, 116, 122, 140, NAMEPLATE - Refrigerant R404A 232 142, 144, 146, 148, 150, NAMEPLATE - relay 164 160, 162, 166, 170, 172, NAMEPLATE - SB-III SR 232 174, 176, 178, 180, 182, NAMEPLATE - SB-III SR+ 232 184, 186, 188, 190, 192, NAMEPLATE - Smart Reefer 232 196, 198, 200, 202, 204, NAMEPLATE - switch 164 208, 210, 214, 216, 220, NAMEPLATE - symbol 168 222, 226, 228, 240, 242, NAMEPLATE - Thermo King 196, 232 244 NAMEPLATE - TK 168 LOCKWASHER - dome 214, 216, 220, NAMEPLATE - TK Logo 196, 232 222 NAMEPLATE - TK Operating Instructions 232 M NAMEPLATE - Warning 190 MANIFOLD - discharge 98, 102, 104 NIPPLE 70 MANIFOLD - exhaust 26 NIPPLE - fuel 242 MANIFOLD - intake 26 NOZZLE 44 MEMBER 212 NOZZLE - injection 44 MEMBER - housing 86, 214, 220 NUT 10, 16, 20, 46, 56, 58, 60, 62, 64, MODULE - temperature out of range 66, 70, 74, 78, 80, 86, light 168 88, 98, 102, 106, 108, 110, 114, 116, 120, 122, MOUNT - vibration 80 MUFFLER 74 134, 136, 138, 140, 142, 144, 162, 166, 170, 172, N 174, 176, 178, 180, 182, NAMEPLATE 162 184, 186, 188, 190, 192, NAMEPLATE - air exchange 230 196, 198, 200, 202, 208, NAMEPLATE - Alarm Codes 232 210, 214, 216, 220, 222, NAMEPLATE - Bleed Fuel System 232 226, 228, 230, 234, 236, NAMEPLATE - California Proposition 238, 242, 244

NUT - adjusting 128 NUT - bracket 78, 80, 144 NUT - breather 8 NUT - captive 70, 86, 140, 190, 192, 198, 204, 214, 216, 218, 220, 222 NUT - case 36 NUT - fan 174 NUT - filter base 56 NUT - fitting 56 NUT - flare 98, 146 NUT - guard 90 NUT - holder 44 NUT - hose 56, 60, 62, 66, 242 NUT - housing 42 NUT - injection pump 46 NUT - manifold 26 NUT - panel 160, 202, 204 NUT - pulley 176 NUT - pump 36, 42 NUT - reamer bolt 8 NUT - rod 188, 214 NUT - rod end 226 NUT - starter 28 NUT - strip 196, 208 NUT - valve 96 NUT - valve adjust 24 NUT - valve cover 14 NUTPLATE - idler 88 NUTSTRIP 198, 200, 208 NUTSTRIP - panel 210

O OIL - compressor 102, 112, 118, 124 ORIFICE - evaporator inlet 86 O-RING 14, 34, 36, 38, 42, 66, 76, 92, 94, 96, 108, 110, 112, 114, 116, 118, 120, 122, 124, 128, 130, 136, 138, 144, 176, 234 O-RING - adapter 128 O-RING - body to block 34 O-RING - camshaft cover 10 O-RING - case 36 O-RING - cylinder head screw 126 O-RING - cylinder sleeve 126 O-RING - dust seal 126 O-RING - fuel pump 30 O-RING - gear case 30, 36 O-RING - gear cover 30 O-RING - indicator 134, 136 O-RING - injection pump 30, 46 O-RING - nozzle 30, 44 O-RING - oil filter 30 O-RING - oil galley 126 O-RING - oil pickup tube 126 O-RING - oil pipe 30 O-RING - oil pump 126 O-RING - oil pump cover 126

INDEX - 4

INDEX ALPHABETICAL BY DESCRIPTION O-RING - oil pump plug 126 O-RING - regulator 126 O-RING - sight glass 126 O-RING - solenoid 46 O-RING - throttling valve 126 O-RING - tube 32 O-RING - valve 34, 98, 102, 104 O-RING - valve to compressor 128 O-RING - water pump 30

P PANEL 198, 200 PANEL - air block 216, 222 PANEL - air exchange 230 PANEL - bottom 202, 204, 212 PANEL - circuit breaker 160 PANEL - curbside 208, 210 PANEL - damper 214, 220 PANEL - gauge 208 PANEL - grille 196 PANEL - housing 86, 214, 220 PANEL - relay board 160 PANEL - roadside 210 PANEL - top 212 PART SET - rotor 180, 184 PIN 38, 160, 162 PIN - channel 230 PIN - cotter 64, 128, 198, 208, 214 PIN - dowel 8, 18, 20, 80, 82, 84, 108, 110, 114, 116, 120, 122 PIN - gear case 10 PIN - hinge 164 PIN - oil pan 10 PIN - pinion gear 40 PIN - piston 16, 20, 108, 114, 120 PIN - pivot 198, 208 PIN - plug 160 PIN - rear plate 8 PIN - sealing 152, 166 PIN - spring 200 PIN - terminal 66, 152, 156, 158 PINION - clutch assembly 52, 54 PIPE - bypass 42 PIPE - filler 242 PIPE - injection 44 PIPE - oil 36 PIPE - oil pump 40 PISTON 16, 20, 38, 108, 114, 120, 128, 130 PLATE 138, 210, 230, 234 PLATE - air indicator 78 PLATE - backing 236 PLATE - baffle 14 PLATE - bellows 128 PLATE - bottom 210 PLATE - bushing 208 PLATE - connector 166 PLATE - cover 102, 104, 118, 124, 216, 222, 242

INDEX - 5

PLATE - cover lockdown 200 PLATE - crankshaft cover 118, 124 PLATE - cylinder block 8, 10 PLATE - door hinge 208 PLATE - guard 162 PLATE - locking 238 PLATE - snubber 80 PLATE - strike 198, 208 PLATE - suction inlet 118, 124 PLATE - thrust 24 PLATE - valve 108, 116, 122 PLATE - washer 234, 236, 238 PLUG 34, 38, 42, 72, 108, 110, 114, 120, 152, 156, 158 PLUG - assembly 152 PLUG - bottom 202, 204 PLUG - cover 14 PLUG - end 24 PLUG - frost 8, 14 PLUG - frost, head 14 PLUG - fuse 234 PLUG - housing 42 PLUG - magnetic 116, 122 PLUG - oil drain 32, 110 PLUG - oil fill 108, 116, 122 PLUG - oil gallery 8, 10 PLUG - oil metering 108, 114, 120 PLUG - oil pan 32 PLUG - oil pump cover 110, 114, 120 PLUG - pipe 56, 78, 102, 104, 242 PLUG - water drain 10 PLUG - water sensor 56 PLUNGER 64 PROBE - air switch 170 PULLEY 88, 176 PULLEY - alternator 88, 172, 178 PULLEY - damper 18, 20 PULLEY - fan 86 PULLEY - fan drive 88 PULLEY - idler 86 PULLEY - water pump 88 PUMP - fuel 36, 38, 56, 60 PUMP - injection 44, 46, 56, 60 PUMP - oil 40, 110, 114, 120 PUMP - priming 38 PUMP - water 42

R RECEPTACLE 66, 148, 152, 156, 158, 162, 166 RECEPTACLE - assembly 152 RECTIFIER 180, 182, 184, 186 RECTIFIER - negative 176 RECTIFIER - positive 176 REED - piston 110, 114, 120 REGULATOR 116, 122, 176 REGULATOR - oil pressure 110 REGULATOR - voltage 174 REGULATOR & BRUSH 180, 184

RELAY - mini 160, 194 RELAY - replacement 50 RESISTOR 160 RETAINER - bearing 52, 54, 174 RETAINER - front bearing 176 RETAINER - harness connector 160 RETAINER - spring 24 RING 90, 180, 184 RING - retaining 114, 120 RING - snap 16, 20, 24, 38, 108 RING - wear 18, 20 RING SET 16, 20 RIVET 108 RIVET - adapter 230 RIVET - counterweight 114, 120 RIVET - cover 206 RIVET - grommet 200, 208 RIVET - nutstrip 210 RIVET - probe 170 RIVET - retainer 160 RIVET - strip 200 RIVET - support 226 RIVET - tube 230 ROD - battery holddown 188, 190, 192 ROD - connecting 16, 20, 108, 114, 120 ROD - damper 214 ROD - door support 200 ROD - end 226 ROD - hinge 164 ROD - link 226 ROD - pivot 226 ROD - push 24 ROD - solenoid 64 ROLLER 38 ROTOR 174, 180, 182, 184, 186 ROTOR - assembly 176

S SCREEN - bulkhead 212 SCREEN - filter 100 SCREEN - oil pickup 110, 116, 122 SCREEN - suction 108, 116, 122 SCREEN - top 200 SCREW 14, 62, 70, 86, 88, 108, 110, 116, 122, 130, 142, 176, 180, 184, 196, 198, 208, 216, 220, 222, 226, 228, 238 SCREW - adjust 46 SCREW - adjusting 172, 178 SCREW - alternator 172 SCREW - alternator pivot 178 SCREW - angle 216, 222 SCREW - arm 88 SCREW - band 78, 200, 234 SCREW - bearing 198, 208, 214, 220, 226 SCREW - bearing retainer 174

INDEX ALPHABETICAL BY DESCRIPTION SCREW - blade 226 SCREW - board 160, 210 SCREW - box 166, 168 SCREW - bracket 46, 60, 64, 116, 122, 144, 146, 162, 166, 170, 172, 178, 188, 196, 204, 210, 212, 234, 236, 244 SCREW - bracket to engine 80 SCREW - bracket & clamp 216 SCREW - bracket/clamp 222 SCREW - brush 174, 176, 182, 186 SCREW - brush holder 52, 54 SCREW - cap 76, 92, 94 SCREW - case to cylinder block 36 SCREW - channel 88 SCREW - clamp 44, 60, 96, 100, 138, 142, 144, 168, 194, 230, 242 SCREW - clutch 84 SCREW - collar 36 SCREW - condenser & radiator 140 SCREW - connector 166 SCREW - controller 164 SCREW - coupling 82, 84 SCREW - cover 14, 36, 110, 140, 166, 190, 192, 198, 204, 216, 222, 240 SCREW - cover to housing 116, 122 SCREW - cylinder head 112, 124 SCREW - discharge valve 102, 104 SCREW - door 164 SCREW - elbow 68, 78 SCREW - eye 36 SCREW - fanshaft 86 SCREW - flange 74, 102, 104, 182, 186 SCREW - flywheel 18, 20 SCREW - gear 24, 46 SCREW - grommet 210 SCREW - handle 230 SCREW - hanger 28, 56 SCREW - hinge 196, 198, 202, 208 SCREW - hinge plates 210 SCREW - housing 42, 118, 124, 128, 182, 186, 214, 220 SCREW - idler shaft 36 SCREW - latch 196 SCREW - link 220 SCREW - manifold 102, 104 SCREW - member 212, 214, 220 SCREW - mount 80 SCREW - mounting clamp 228 SCREW - mounting pivot 228 SCREW - muffler 74 SCREW - nozzle 44 SCREW - oil base 32, 66 SCREW - oil plug 76, 92, 94 SCREW - oil sump 112, 116, 122 SCREW - panel 160, 202, 212, 214,

216, 220, 222 SCREW - pipe 242 SCREW - plate 24, 78, 80, 118, 124, 128, 162, 166, 216, 222, 242 SCREW - plug 56 SCREW - pulley 86 SCREW - pump 42, 116, 122 SCREW - receptacle 166 SCREW - retainer 52, 54 SCREW - rocker arm 24 SCREW - rocker arm & valve cover 24 SCREW - rod 226 SCREW - set 42, 230 SCREW - shaft 214, 220 SCREW - shield 74, 140 SCREW - shunt 162 SCREW - shutter 228 SCREW - socket 194 SCREW - solenoid 54, 96 SCREW - spacer 200 SCREW - spinning 140 SCREW - stop 216, 222 SCREW - strap 234 SCREW - support 66, 200, 226 SCREW - switch 148, 194 SCREW - tank 242 SCREW - tank to bracket 242 SCREW - terminal 188 SCREW - thread cutting 174 SCREW - thru 54, 180, 184 SCREW - tube 66, 74, 200 SCREW - valve 14, 96 SCREW - valve adjust 24 SCREW - valve & cover 102, 104 SEAL 42, 82, 84, 150, 152 SEAL - bellows 82, 84 SEAL - coil 140 SEAL - crankshaft 36, 118, 124 SEAL - front 32 SEAL - oil 8, 30, 76, 92, 94, 102, 104 SEAL - piston 130 SEAL - rear 32 SEAL - valve stem 24, 30 SEALER - antiseize 144, 164 SEALER - thread 60, 62, 116, 122, 128, 134, 146, 164 SEAT 130 SEAT - spring 24 SEAT - valve 14, 132 SENSOR - coolant level 70 SENSOR - engine coolant temperature 148 SENSOR - oil pressure transducer 68, 150 SENSOR - radiator 148 SENSOR - rpm 148 SENSOR - temperature 148 SET - gasket 46

SET - terminal hardware 180, 184 SHAFT 36, 52, 54, 230 SHAFT - damper 214, 220, 226 SHAFT - fan 92 SHAFT - idler 36 SHAFT - idler pulley 76, 94 SHAFT - oil pump 112, 114, 120 SHAFT - rocker arm 24 SHAFT - water bleed 60 SHIELD - air block 140 SHIELD - condenser coil 140 SHIELD - heat 140 SHIELD - manifold 74 SHIFT LEVER - assembly 52 SHIM 76, 92, 94 SHORT BLOCK - assembly 8, 12 SHOULDER 138 SHUNT 162 SHUTTER - assembly 226 SIGHT GLASS 108, 116, 122 SLEEVE 56, 74, 108, 176 SLEEVE - cylinder 10, 116, 122 SLEEVE - latch 196, 198, 208 SLEEVE - repair 76, 92, 94 SLIP RING 174 SOCKET - light 168 SOCKET - relay 194 SOLENOID 52, 54, 64, 214, 220 SOLENOID - defrost 148 SOLENOID - engine 148 SOLENOID - starter 50 SPACER 56, 80, 82, 84, 142, 176, 178, 218, 222 SPACER - alternator 172, 178 SPACER - bearing 182, 186 SPACER - clamp 100 SPACER - connector 46 SPACER - door bracket 196 SPACER - exhaust 26, 30 SPACER - fan 174 SPACER - hinge 200 SPACER - pulley 88 SPACER - snubber 80 SPACER - solenoid 96 SPACER - solenoid rod 218, 222 SPEEDI SLEEVE - front seal 18, 20 SPINNING - condenser 86, 140 SPRING 34, 38, 132, 230 SPRING - bellows 128 SPRING - brush 52, 54 SPRING - damper 214, 220 SPRING - damper blade 228 SPRING - hose clamp 68 SPRING - latch 202, 208 SPRING - piston 128, 130 SPRING - pivot 228 SPRING - rocker arms 24 SPRING - throttle return 46 SPRING - valve 24

INDEX - 6

INDEX ALPHABETICAL BY DESCRIPTION SPUD - fuel filter 60 STARTER 28, 50, 52, 54, 148 STATOR 174, 180, 182, 184, 186 STATOR - assembly 176 STEM 130 STOP - damper 216, 222 STOPPER - assembly 52, 54 STRAIN - relief 166 STRAP - A/C tap 174 STRAP - battery holddown 188 STRAP - door 200, 208 STRAP - D+ 174 STRAP - fuel tank 234, 236 STRAP - ground 64 STRAP & TEE - assembly 238 STRIKE - latch 196 STRIP 100, 142, 216, 220 STRIP - accent 200 STRIP - bumper 198 STRIP - chafing 238 STRIP - rubber 214, 220 STRIP - sealing 140, 224 STUD 36, 80 STUD - bracket 144 STUD - breather 8 STUD - exhaust manifold 14, 26 STUD - filter 144 STUD - fuel 36 STUD - gear case 10 STUD - holder 44 STUD - housing 42 STUD - intake manifold 14, 26 STUD - nozzle 14 STUD - thermostat housing 14 SUMP - oil 112, 116, 122 SUPPORT - bottom 226 SUPPORT - filter 66 SUPPORT - left 226 SUPPORT - right 226 SUPPORT - screen 200 SUPPORT - top 226 SWITCH - air pressure 148, 170 SWITCH - defrost 162 SWITCH - emergency 160 SWITCH - high pressure 148 SWITCH - oil level 66, 150 SWITCH - oil pressure 66, 148 SWITCH - on/off 162 SWITCH - preheat/start 162 SWITCH - reset 160 SWITCH - temperature 148 SWITCH - water temperature 42, 148

T TAB - mounting 152, 154 TANK - accumulator 70, 98 TANK - expansion 70 TANK - fuel 234, 238, 242 TANK - receiver 96, 134, 136

INDEX - 7

TAPPET 24, 38 T-BOLT - unit mounting 202 TEE 66, 96, 98, 100, 146 TEE - hose 242 TEE - tube 98 TERMINAL 150, 156, 158, 160, 162, 166, 168 TERMINAL - pin 152 TERMINAL - socket 152 TESTER - microprocessor 164 THERMOSTAT 70 THROWER 42 TOOL - 3-way valve 130 TOOL - crimper 154 TOOL - IC removal/insertion 164 TOOL - keyway alignment 102, 104 TOOL - wedge remover 154 TRAY - battery 188 TRIM - panel 198 TUBE 98, 134, 136 TUBE - 3-way to condenser 96 TUBE - 3-way to solenoid 96 TUBE - 3-way valve to tee 96 TUBE - accumulator balance 98 TUBE - check valve to tee 96 TUBE - coil to exchanger 100 TUBE - coil to valve 96 TUBE - compressor to filter 144 TUBE - defrost 98 TUBE - defrost to distributor 98 TUBE - discharge 98 TUBE - drain 188, 198, 204 TUBE - drier to exchanger 96 TUBE - equalizer 100 TUBE - exchanger to accumulator 98 TUBE - exhaust 74 TUBE - fan shaft housing 76, 94 TUBE - filter to compressor 144 TUBE - fuel feed 242 TUBE - hose 230 TUBE - hose to solenoid 98 TUBE - hose to tee 98, 146 TUBE - oil fill 32, 66 TUBE - pickup 238 TUBE - power pack 200 TUBE - radiator 62 TUBE - radiator bleed 70 TUBE - receiver to drier 96 TUBE - solenoid 96 TUBE - tee to defrost 96 TUBE - tee to gauge 96, 146 TUBE - tee to tee 100 TUBE - valve 96 TUBE - valve inlet 100 TUBE - valve outlet 100 TUBE - valve to exchanger 100 TUBE - valve to tank 96 TUBE - vibrasorber to 3-way 98

U U-BOLT 98, 102, 106 U-CLAMP - muffler 74

V VALVE 38, 102, 106, 110, 118, 124, 144 VALVE - 3-way 96, 130 VALVE - assembly 128 VALVE - bleed 46, 56 VALVE - breather 14 VALVE - check 60, 96, 110, 112, 118, 124, 132, 144, 200, 204 VALVE - discharge 98, 102, 104 VALVE - exhaust 24 VALVE - expansion 100 VALVE - intake 24 VALVE - modulation 148 VALVE - pilot solenoid 96, 148 VALVE - regulator 100 VALVE - relief 34, 96, 136 VALVE - solenoid 46, 100, 150 VALVE - suction 98, 102, 104 VALVE - tee 116, 122 VALVE - throttling 98, 102, 104, 128 VENT 238 VENT - air 76, 92, 94 VENT - ball check 234, 242 VIBRASORBER - discharge 98 VIBRASORBER - suction 98

W WASHER 24, 36, 38, 44, 46, 56, 74, 88, 90, 102, 134, 136, 182, 186, 200, 230 WASHER - adjusting 128 WASHER - bolt 80 WASHER - bracket 106 WASHER - camshaft gear 24 WASHER - compressor 108, 110 WASHER - compressor seal 126 WASHER - dome 86, 140 WASHER - flywheel 18, 20 WASHER - hose 56 WASHER - insulating 68, 176, 188, 204 WASHER - manifold 26 WASHER - oil fill 126 WASHER - oil pump 126 WASHER - pulley 180, 184 WASHER - sealing 102, 104, 110, 116, 122, 164 WASHER - shoulder 162 WASHER - special 80, 134, 136, 172, 178, 196, 202, 204, 216, 222 WASHER - split 164 WEDGE 66, 152, 156, 158, 162 WEDGE - terminal 156, 158

Sb-III Sr Mp IV W-di 2.2 Engine (40423-2-Pm Rev 10)

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