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ROTOR LIFTING FRAME.pdf
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ROTOR LIFTING FRAME.pdf
Structural Design Analysis of Rotor Removal Lifting Frame based on BS code...
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Aya Montes
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3.1 TEMPORARY FDF ROTOR DECOMPOSITION FRAME
3.1.1 DESIGN CONDITION : Geometry :
Pz
Py
Px m 9 . 9 ‐
B
Y X Z
A Load Calculation : P = W1 + W2 + W3 + W4 + W5 , Total Lifted Load W1 = 6000
kG, Rotor Weight
W2 = 150
kG, Trolley Weight
W3 = 1100
kG, Transportation Frame
W4 = 450
kG, Lifting Beam Weight
P = 7700
kG
= 75.5
kN
FS = 2.0
Factor Of Safety Of Safety
P y = FS x 1.25 x P = 188.8 Puy = 264.4
kN, Vertical Unfactored Load kN, Vertical Factored Load (1.4Py)
P z = FS x 0.2 x P = 30.2 Puz = 42.3
kN, Transverse Unfactored Load kN, Transverse Factored Load (1.4Pz)
P x = FS x 0.1 x P = 15.1 Pux = 21.2
kN, Longitudinal Unfactored Load kN, Longitudinal Factored Load (1.4Px)
Case 100 = Hoist Load is at Grid A Case 200 = Hoist Load is at Grid B Self Weight Self Weight is Automatically Calculated by the program
3.1.2 ANALYSIS MODEL 8
18
Member Number
6
1 9
9
0 1
1 6 1 3
7
1 1 3 2
5
2 9
2 8
1 7 4 2
2 5 2 1
0 2
3 0 5 1 3 1
2 7 6 2
1 2 3
2 2
1 4
1
4
2
R 2
R 3
R 2
Member Property R 3
R 6
1 R
R 5 5 R
R 2 1 R
1 R
R 2 R 5 5 R
R 4 1 R
R 4 1 R
1 R
R 5 5 R
R 5 5 R
1 R
1 R 1 R
R 4
R 4
1 R
1 R
1 R
MARK
MEMBER TYPE
PROPERTY
R1
COLUMN
H250X250X9XX14
R2
GIRDER
H488X300X11X18
R3
H. BRACE
CT125X125X6X9
R4 R5
TIE BEAM V. BRACE
H300X150X6.5X9 L‐90X90X7
3.1.3 DESIGN RESULT CASE 100 DISPLACEMENT DIAGRAM
Z:-0.009 mm Z:-0.008 mm Z:-0.008 mm
-201.1
Z:22.801 mm 32.2 16.1
Z:22.801 mm Z:-0.037 mm Z:22.782 mm Z:-0.037 mm
Z:21.357 mm
Z:21.193 mm
Z:18.988 mm
Z:18.887 mm
L
CASE 200 DISPLACEMENT DIAGRAM
-281.5
45.1
-22.5
Z:20.093 mm Z:20.092 mm Z:20.078 mm
Z:0.240 mm
Z:0.240 mm
Z:0.240 mm Z:10.592 mm Z:0.150 mm Z:10.489 mm
Z:0.149 mm
Z:0.071 mm Z:1.858 mm
Z:1.804 mm Z:0.072 mm
Load 115
: Displacement Displacement - mm
CASE 100 MOMENT DIAGRAM
-281.5
45.1 22.5
CASE 100 AXIAL DIAGRAM -281.5
45.1 22.5
‐ TENSION STRESS ‐ COMPRESSION STRESSS
CASE 200 MOMENT DIAGRAM
-281.5
45.1
-22.5
-281.5
CASE 200 AXIAL DIAGRAM 45.1
-22.5
‐ TENSION STRESS ‐ COMPRESSION STRESSS
3.1.4 STEEL DESIGN STRESS RATIO DIAGRAM
0.1 9 7
0 . 3 2 3
0 . 3 2 3
9 7 0. 1 9
4 4 . 00 .
4 4 0 0 4 4 .
0 . 4 8 8
0
8 8 3 . 0
0 . 4 8 8
0 . 1 8 8 4 4 0. 1
2 8 4 . 0
0 . 1 1 8
8 8 3 . 0
0 . 0 5 4 8
9 6 . 00
. 4 2 6 6 4 2 . 0
0 . 3 1 1 2 2 3 . 0
2 8 4 . 0
5 8 8 . 0
9 4 4 . 0
0 . 8 4 7
4 9 6 0 ..0 0 2
8 7
5 8 8 . 0
9 6 . 0
4 9 6 . 0
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