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Document No. Revision No. Issued Date
LIFTING PLAN
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KAG-P-PR-021
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LIFT PLAN Installation/Ship/Barge/Other:
Location (main deck, back deck, quayside etc): RIGGING STRUCTURE
Permit to Work No: -
Risk Assessment No: -
Lift Plan Number: 01
Weight of Load, Actual or Assessed (delete as applicable):
1. DESCRIPTION OF LIFTING OPERATION
A RESTRICTED ACCESS LIFT LIFTING A GAS METERING PACKAGE TO FOUNDATION
APPLIANCE DATA
Appliance No.
-
Inspection Date
-
Next Due Date
-
Appliance Capacity
50000
Kgs
Working Height
0
Mtrs
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LIFTING PLAN
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LOAD DATA
Object to be lifted
GAS METERING PACKAGE
Weight of Load
13000 KGS
Certified lifting points
YES
NO*
Special rigging required
YES *
NO
Special rigging techniques required
YES *
NO
RIGGING WEIGHT
Slings
40
KGS
Shackles
N/A KGS
Other rigging (BULLDOG GRIP)
5
KGS
RIGGING CALCULATION
Description
Weight
Units
Object weight (2) Contingency
13000
Kgs
N/A
Kgs
Rigging weight 25 (3) Total weight 13025
Kgs
Lift height
5
Metre
% of capacity
20 %
% safety margin 80 %
Kgs
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POSSIBLE CONSIDERATIONS (not exhausted) (Tick if relevant and address each point in ‘Step-by-Step’ section below)
Weight not verified
Lifting of chemicals
Conflicting tasks in area
High centre of gravity
Load on pallet requires securing
Dynamic factors involved
Stability of load
Seafastening removed
Hazards to personnel in the area
Awkward size/shape/sharp edges
Restricted headroom or confined work area No lifting point directly above the load Appropriate and correctly installed
Communication requirements
No dedicated lifting points on the load No certified suspension points for the lifting equipment
Adequate lighting and visibility
Is the use of tag lines required? Then consider personnel positioning
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LIFTING PLAN
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ROUTE TO BE TRAVELLED AND LAYDOWN AREA (If you can’t answer either, address in the ‘Step-by-Step’ section) 1) Are the route and laydown area clear of obstructions? 2) Is the laydown/landing area adequate in terms of size and loadbearing ability? 3) Is suitable packing available for protection of the load, lifting equipment, slings etc? 4) Have barriers been positioned to prevent access by unauthorised personnel? 5) Have you confirmed that the laydown area is within the operating limits/radius of the equipment? 6) Have environmental conditions been considered with regards to the safety of the lifting operation? 7) Will the Lifting Equipment Operator be able to see the Banksman throughout the operation, or has another suitable, risk-assessed means of communication been checked and made available (eg radios)? 8) Are there hazardous process plant or materials in the area?
Yes
NA
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LIFTING PLAN
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4. STEP-BY-STEP DETAILS OF THE LIFTING OPERATION Description
Person Responbility
1. Trainer to explain, demonstrate delegates to practice the task as per describe below. Refer practical exercise diagram layout 2 for references: 2. Prepare a lifting plan to include all the key element and approved by the supervisor.
SUPERVISOR
3. Prepare a Job Hazards and Risk assessment for the task
SUPERVISOR
4. Conduct the ToolBox Talk (TBT for all the crew involved). Crane Operator must attend the toolbox meeting 5. Pre use check for the Crane assembly, parts by the crane operator
SUPERVISOR/FOREMAN / TEAMLEADER/SLINGER
6. Perform operational check for the Crane by the Crane Operator (boom angle, length, radius, load chart capacity, limit switch etc,) 7. Conduct pre use check for 2 pieces of 16 tons wire rope slings 8. Examine and determine the weight of the load (13000 kgs) 9. Attached the wire rope sling to the load (Gas Metering) by using double choker hitch at lifting point at approximately 25% of total length from both end
CRANE OPERATOR
CRANE OPERATOR
10. The chocker hitch shall be secured to avoid damage to the wire rope by using bulldog grips 11. The load shall be attached with 2 taglines placing at the chocker hitch point by using bowline knot 12. Banksman to communicate to Crane Operator informing that the load is ready to be lifted
SLINGER
RIGGER/BANKSMAN
13. The Crane Operator shall swing to the direction of the load following the direction of the banksman 14. Banksman to communicate by using hand signal to indicate which type of block to be used (Used main hoist)
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15. Banksman to communicate with the Riggers that they are ready for the lift and ensure everyone is at the correct standing position. 16. Banksman to direct the crane operator to lower down the block by using hand signal (used hoist/block down hand signal)
SLINGER
17. Once the block is down at approximately chest level, the banksman shall instruct the Rigger to attach the wire rope slings to the crane hook
SLINGER
18. The banksman then will direct the crane to hoist up slowly until the sling is tension. He then must confirm that the sling angle and centre of gravity (CoG) 19. Once the CoG is confirmed, banksman to instruct the Crane Operator to hoist up the load at the same time 1 Riggers to control the load using the taglines
SLINGER
BANKSMAN
20. Banksman to direct the crane by hoist up signal until the load is 5 metres high. He then use ‘boom down and hoist up signal until the load is above point ‘B’
BANKSMAN
21. Hoist down the load through the cargo hole at point ‘B’. Rigger must control the load using taglines only until it safely landed at ground lay down area.
BANKSMAN
22. Rigger to unhook and de rigging the lifting accessories 23. Perform post use inspection for all lifting equipment to ensure all are free from defects. Any faulty equipment found must be reported and recorded 24. Perform good housekeeping at the work area and send all the equipment back to store. Defect equipment shall be kept at a quarantine area 25. Any waste during the rigging activity must be disposed and segregated as per company procedures
SLINGER /BANKSMAN
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LIFTING PLAN
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5. LIFTING EQUIPMENT AND LIFTING ACCESSORIES TO BE USED (Specify type and SWL)
Wire rope slings
Type
Bulldog Grip Type
FWSR Capacity 8 tons Quantity 2 PCS Weight 40 KG
BOLT Capacity 1 ton Quantity 2PCS Weight 5 KG
1. Rigging structure
01
2. 50 tons Mobile Crane
01
3. 13 tons Gas Metering Package
01
4. 6 metres x SWL 8 tons wire rope slings
02
Bulldog Grips
02 unit
4 metre x ¾” taglines rope
02 unit 12pieces 12 pairs 12 pairs
Safety glass
12 pairs
Safety shoes
01 pair
Hand gloves Coverall High visibility vest
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LIFTING PLAN
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6. PRE USE CHECK LIST Item
Pre Inspection
1
Examine top and bottom hooks and check for stretch and / or distortion
2
Check function of safety catches.
3
Ensure hooks swivel freely in yokes and are secured in their mountings
4
Where accessible, examine load pin for wear and / or distortion
5
Examine load chain sheaves, check for wear and / or distortion and ensure satisfactory seating of load chain.
6
Examine body casing and check for cracks, distortion, missing bolts / screw or any defect, which may affect safe operation
7
Examine (as far as possible) internal frame side plate
8
Ensure chain guide roller and chain stripper are in position and functioning
9
Examine live end and dead end load chain anchor pins and check for distortion / wear Suspend hoist and spin hand chain wheel ( in hoist mode) to check ratchet pawl function-listen for healthy clicking sound
10
11 12
Examine hand chain wheel and chain and ensure it seats correctly in the pocket Examine complete length of load chain and check for stretch, deformed / bent links, nicks, wear and excessive corrosion.
YES NO
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LIFTING PLAN
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6. CATEGORY OF LIFT Tick whichever is applicable Routine Non-Routine Lift plans shall be written by rigging supervisor and approved by person in charge (PIC) of the lifting operation. Lift plans shall be written by an approved lift planner and approved by T.A. PERSONNEL
Personnel
Name
Crane Operator
01
Slingers
01 Slingers
Signature
Date
APPROVALS
Required lift Approvals Lift plan prepared by Lift plan reviewed by Lift plan approved by
Name Eko Kurniawan -
Signature
Date
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LIFTING PLAN
Document No. Revision No. Issued Date Page
SKETCH THE RIGGING UP OF THE LIFTING EQUIPMENT
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