Roland Printer Service Manual XJ-740

SERVICE NOTES

Confidential

TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of XJ-740/640/540.

3. REUSE Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.

5. EFFECT OF VIOLATION Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright © 2010 ROLAND DG CORPORATION

70073-09

Contents 1 Structure & Spare Parts 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12

COVERS ............................................................................................................................................................. 1-1 FRAME .............................................................................................................................................................. 1-3 HEAD CARRIAGE ............................................................................................................................................... 1-5 DRIVE UNIT ....................................................................................................................................................... 1-7 CHASSIS ............................................................................................................................................................ 1-9 PINCH ROLLER ................................................................................................................................................1-11 WIPE SYSTEM .................................................................................................................................................. 1-12 CAP SYSTEM ................................................................................................................................................... 1-13 INK SYSTEM .................................................................................................................................................... 1-14 STAND ............................................................................................................................................................. 1-15 TU CONTROLLER ............................................................................................................................................ 1-17 ACCESSORIES .................................................................................................................................................. 1-18

2 Electrical Section 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9

WIRING MAP ...................................................................................................................................................... 2-1 MAIN BOARD ..................................................................................................................................................... 2-3 HEAD BOARD .................................................................................................................................................. 2-14 SERVO BOARD ............................................................................................................................................... 2-25 HEATER BOARD............................................................................................................................................... 2-31 INK SYSTEM BOARD ...................................................................................................................................... 2-34 SUB BOARD ..................................................................................................................................................... 2-36 TAKEUP BOARD .............................................................................................................................................. 2-41 MAINTENANCE PARTS LIST .......................................................................................................................... 2-43

3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12

HEAD REPLACEMENT ...................................................................................................................................... 3-4 WIPER REPLACEMENT .................................................................................................................................. 3-10 CAP TOP REPLACEMENT .............................................................................................................................. 3-12 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-17 PUMP REPLACEMENT ................................................................................................................................... 3-23 INK TUBE REPLACEMENT ............................................................................................................................. 3-28 BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-33 BATTERY REPLACEMENT .............................................................................................................................. 3-48 CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-51 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-56 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-58 TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59

4 Adjustment 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12

SERVICE MODE ................................................................................................................................................ 4-1 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-16 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-23 HEAD ALIGNMENT ........................................................................................................................................... 4-25 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-36 PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-38 LINEAR ENCODER SETUP ............................................................................................................................. 4-40 CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-42 CALIBRATION .................................................................................................................................................. 4-44 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-46 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-49 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56

5 Supplemental Information 5-2 5-1

SPECIAL TOOLS................................................................................................................................................. 5-1 SENSOR MAP ..................................................................................................................................................... 5-2

6 Troubleshooting 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14

WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-3 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3 VERTICAL BANDING .......................................................................................................................................... 6-3 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME................................................................................. 6-4 MEDIA SKEW ...................................................................................................................................................... 6-4 MOTOR ERROR ................................................................................................................................................. 6-5 HEATER / DRYER TEMPERATURE DOES NOT GO UP ................................................................................... 6-6 THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-6 THE TAKE-UP UNIT DOES NOT OPERATE ...................................................................................................... 6-6 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) ....................................................... 6-6 ERROR MESSAGE ............................................................................................................................................. 6-7 SERVICE CALL ................................................................................................................................................... 6-7

7 Service Activities 7-1 7-2 7-3

INSTALLATION CHECK LIST ............................................................................................................................. 7-1 MAINTENANCE CHECK LIST .......................................................................................................................... 7-12 SPECIFICATION ............................................................................................................................................... 7-13

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Revision Record Revision No.

Date

Description of Changes

Approval

Issued

0

2007.12.13

First Edition

Kato

Sato

1

2008.4.11

1-1 COVER, 1-7 WIPE SYSTEM : Parts have been revised.

Kato

Mabuchi

2

2008.5.8

1-3 HEAD CARRIAGE : Parts have been revised.

Kato

Mabuchi

3

2008.7.29

1-7 WIPER SYSTEM, 4-4 HEAD ALIGNMENT has been revised.

Kato

Misako

4

2008.10.9

1-1 COVER, 1-5 CHASSIS : Parts have been revised. 6-14 SERVICE CALL has been revised.

Kato

Misako

5

2008.11.10

2-9 MAINTENANCE PARTS LIST : Parts have been revised.

Kato

Misako

6

2009.1.30

4-1 : SERVICE MODE have been revised.

Kato

Misako

7

2009.2.9

3-8 : BOARDS REPLACEMENT has been revised.

Kato

Mabuchi

8

2009.10.8

1-8:CAP SYSTEM, 1-12: ACCESSORIES parts have been revised. 2-1:WIRING MAP has been revised. 5-2 : SENSOR MAP has been revised.

Kato

Misako

9

2010.9.13

1-2:FRAME parts have been revised.

Kato

Misako

To Ensure Safe Work About

and

Notices.

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “danger of electrocution”. The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

In addition to the

and

symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

Turn off the primary power SW before servicing.

Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fire. It may cause heat, explosion and fire. Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire.

About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location.

Electric charge. Do not touch when power is on. HIGH VOLTAGE, HANDLING ATTENTION • Do not touch during power on Electric shock, Compornents damage • Do not repair. Replace power unit. • Do not replace fuse. Can not be recovered.

The wiring terminal untended for connection of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.

18

S11

1-1

40

S3

S11

S5

S3

S5

S3

46

50

53

S4

40

S1

41

S5

15

S1

S2

S10 55

S3

45

51 S9

6

30

2

1

S7 S9

32

S3

10

29

22

40 S5

13 S5 9

S3

20 S3

S3 S3

S9 8

25

S3

21

3

42

S5

54

36 43

24

S3

49 S10

38

26

5 11 12 S3

S9

48

S5

S3

16

53

S5

37

S4 4

46

33

S8

19

47

S3

S3

44

S3

23

S3

34

34

28

35

7

S12

29

27

S6

S3

31

17

S11

S3

S11

S12

52 Revised 1 39

14

1 Structure & Spare Parts 1-1 COVER

1-1 COVER

* *

1000001517 APRON,F UNDER XC-540

*

1000004061 APRON,FRONT XJ-740

*

2 1000004063 APRON,FRONT XJ-640

*

1000002465 APRON,FRONT XC-540

*

1000003583 ASSY,APRON F HEATER XJ-740

*

3 1000003674 ASSY,APRON F HEATER XJ-640

34 1000001029 KEY TOP,D14 DG AJ-1000

* * * * * *

36 1000004067 LABEL,CAUTION XJ#LA1025

* * *

37 1000000953 LABEL,EMBLEM LOGO ROLAND

* * *

38 1000003489 LABEL,MARK ECO#LA1014

* * *

39 1000001625 LABEL,SET INK XC-540#LA923

* * *

40 1000002468 PLATE,APRON F BACK XC-540

* * *

1000004069 PLATE,COVER FRONT LEFT XJ-740 *

1000003586 ASSY,COVER F XJ-740

*

41 1000004072 PLATE,COVER FRONT LEFT XJ-640

*

4 1000003677 ASSY,COVER F XJ-640

Parts Name

35 1000000111 KEY TOP,D14 WH AJ-1000

*

1000001616 ASSY,APRON F HEATER XC-540

1000003667 ASSY,COVER F XJ-540

Parts No.

XJ-740 XJ-640 XJ-540

1000003584 APRON,F UNDER XJ-740 1 1000003675 APRON,F UNDER XJ-640

XJ-540

Parts Name

Parts No.

XJ-640

PARTS LIST -Main PartsXJ-740

PARTS LIST -Main Parts-

*

1000004074 PLATE,COVER FRONT LEFT XJ-540 *

Revised 1

*

1000004066 PLATE,COVER FRONT REAR XJ-740 *

*

42 1000004071 PLATE,COVER FRONT REAR XJ-640

*

W700311450 ASSY,EXT JUNCTION BOARD XC-540

* * *

6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540

* * *

43 1000004068 PLATE,COVER FRONT RIGHT XJ-740

* * *

6 W700311411 ASSY,HEATER CONTROL BOARD XC-540

* * *

44 1000001565 PLATE,COVER PANEL XC-540

* * *

7 W700731370 ASSY,PANEL BOARD XJ-740

* * *

1000004062 PLATE,HEATER COVER XJ-740

8 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540

* * *

45 1000004064 PLATE,HEATER COVER XJ-640

5

9

1000002472 PLATE,COVER FRONT XC-540

*

* *

CABLE-ASSY,117V SELECTOR XC-540 (for 117V)

* * *

1000002043 CABLE-ASSY,230V SELECTOR XC-540 (for 230V)

* * *

46 1000002471 SHAFT,COVER FRONT XC-540

* * *

* * *

47 1000003640 SHEET,PANEL XJ-740

* * *

1000002044

10 1000001680 CABLE-ASSY,HEATER CONTROL XC-540

1000002469 PLATE,HEATER COVER XC-540

*

11 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540

* * *

48 1000001599 STAY,EXT JB XC-540

* * *

12 1000001679 CABLE-ASSY,POWER-BLOWER XC-540

* * *

49 1000002473 SUPPORT,COVER FRONT XC-540

* * *

13 1000001708 CABLE-ASSY,THERM JUNCTION XC-540

* * *

50 1000001504 SUPPORT,COVER I/S L XC-540

* * *

14 1000001472 COVER,440CC I/C XC-540

* * *

15

1000003594 COVER,BACK XJ-740

* *

1000001505 COVER,BACK XC-540 1000004065 COVER,FRONT XJ-740

* *

16 1000004070 COVER,FRONT XJ-640

*

1000004073 COVER,FRONT XJ-540

51

1000004077 THERMISTOR 103AT2 L700 XJ-740

* *

1000002467 THERMISTOR 103AT2 L430

*

52 1000001620

LABEL,USE ECO-SOL MAX#LA924 Revised 1 * * *

53 22535286

LABEL,CAUTION COVER #LA265

* * *

54 1000004160 LABEL, REFLECTION XC-540#LA1041

* * * * * *

*

55 1000005233 STOPPER,ACRYLIC PLATE LEC-300

17 1000001539 COVER,I/C PCM XC-540

* * *

* Revised 1 Refer to the Service Information : XJ740-003

18 1000001503 COVER,I/S L XC-540

* * *

19 1000001502 COVER,I/S R XC-540

* * *

20 1000001501 COVER,L SUS XC-540

* * *

21 1000001500 COVER,PANEL SUS XC-540

* * *

S1 31029101

22 1000003593 COVER,RAIL F SUS L XJ-740

*

S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P

1000003592 COVER,RAIL F SUS R XJ-740

*

23 1000003678 COVER,RAIL F SUS XJ-640 1000001499 COVER,RAIL F SUS XC-540 1000003585 COVER,RAIL XJ-740

PARTS LIST -Supplemental PartsParts No.

Parts Name BUSH,NB-19

S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. *

S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. *

*

24 1000003676 COVER,RAIL XJ-640

Revised 4

S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

*

1000003666 COVER,RAIL XJ-540

*

S7 31279191

LABEL,WARNING FUSE REPLACE #347

S8 31149601

RING SET,PUSH-ON CS CSTW-3 100 PCS

25 W700310000 COVER,SIDE L XC-540

* * *

S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

26 W700310001 COVER,SIDE R XC-540

* * *

S10 31019703

SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,PLAPOINT M4*6 BK FE

27 1000001496 COVER,TOP F SUS XC-540

* * *

S11 31139104

28 1000001497 COVER,TOP R XC-540

* * *

S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

29 12239406

* * *

CUSHION,TM-96-6

1000004076 DRYER,HEATER XJ-740 30 1000004079 DRYER,HEATER XJ-640 1000002466 DRYER,HEATER XC-540

* * *

31 1000001600 ESCUTCHEON,XC-540

* * *

32 12559105

* * *

FUSE,5X20 021706.3MXP 6.3A/250V

33 1000002474 HOOK,INTERLOCK SW XC-540

* * *

1-2

1-3

48

48 S18

S20

S4

51

S5

S18

48

S20

S18

S21 49

51

S24

S20

S6

35

46

5

S18

S18

S24

S18

S7

S18

S20

49 S18 49

S21

48

23 S12

51

S11 51

17

48

S20

S18

4

S24 S18

7

48

S20 S12

S18 S20

49

23 S13

S11

S12

S5 51

S16 S24 S7 S5 41 S18 18 53 S16 51 41 52

S6

16 S1 6 S11 S2247 S10 S10 S21 49 S21 S18 49 S18

S5

S22

S18

S20

S18

S13

S1 47

51

S5

57

S3

S23 10

S9

S18

8

S14

S5 27

26

S19

S8 50 34 S17

S17

S9

42

S3

S3 S6

S25

38

S6

56

S6

15 14 11

30

40

45

44

S6

39

22

28 1 37

24 S5

33

45

24 37

S25 11 S12 S25

56

31

13

11 14 14 15 56 15 S15

S8 S3 S18 55 S6 S17

S6

S5 32

36 25 19 S12 S2

25 S5

3

2 29

S5 21

S23

43

54 36 S5 25 36

20

S5

S5

S3

12

1-2 FRAME

1-2 FRAME

1 11909133 2 11909167 3 1000001589 1000003580 4 1000003671 1000001521 1000003581 5 1000003672 1000003659 6 W7007313B0 6700730160 7 6700720110 6700710090 8 6700319030 10 1000003600 11 1000003657 1000003599 12 1000003688 1000001902 13 12159573 14 12529104 15 1000001068 1000003703 16 1000003699 1000001685 17 1000003707 18 1000001692 19 11769118 20 1000003636 21 1000003637 1000003603 22 1000003685 1000001425 23 1000000764 24 1000000387 25 1000001566 26 1000001555 27 21655131 28 11659149 29 11659249 21895154 30 21895161 21895153 31 1000003598 32 1000003787 1000003609 33 1000001560 34 22055316 1000003582 35 1000003673 1000001492 36 1000001568 37 21565105 1000003596 38 1000003686 1000003661 1000003595 39 1000003684 1000003660

Parts Name ADAPTER,SCREW 2FAI FJ-50 ADAPTER,SCREW 3FAI FJ-540 ADAPTER,TUBE 2-3FAI XC-540 APRON,B XJ-740 APRON,B XJ-640 APRON,B XC-540 ASSY,BED HEATER XJ-740 ASSY,BED HEATER XJ-640 ASSY,BED HEATER XJ-540 ASSY,FAN JUNCTION BOARD XJ-740 ASSY,GRIT SHAFT XJ-740 ASSY,GRIT SHAFT XJ-640 ASSY,GRIT SHAFT XJ-540 ASSY,PULLEY XC-540 BASE,IDLE PULLEY XJ-740 BASE,SHAFT SQUARE XJ-740 BELT,150S2M2974LW-C BELT,150S2M2754LW-C BELT,150S2M2500LW-C BUSH,80F-0603 BUSH,80F-1410 BUSH,80F-1610 CABLE-ASSY,FAN JUNCTION XJ-740 CABLE-ASSY,FAN JUNCTION XJ-640 CABLE-ASSY,FAN JUNCTION XC-540 CABLE-ASSY,HEATER XJ-740 CABLE-ASSY,PAPER-SENS XC-540 CLAMP,FCM2-S6-14 COVER,RAIL UNDER L XJ-740 COVER,RAIL UNDER R XJ-740 COVER,TKP0180-2B R100-096 COVER,TKP0180-2B R100-090 COVER,TKP0180-2B R100-084 FAN,A35577-55ROL GUIDE,CABLE POM AJ-1000 GUIDE,TUBE XC-540 HOLDER,IDLE PULLEY XC-540 HOLDER,LINEAR SCALE CJ-70 HOLDER,RING O 2FAI FJ-50 HOLDER,RING O 3FAI FJ-540 L-BEARING SSR15XW2UE+2740LY L-BEARING,SSR15XW2GE+2560LY L-BEARING SSR15XW2UE+2320LY LEVER,SHAFT XJ-740 PLATE,FLEX COVER XJ-740 PLATE,GUIDE CABLEVEYOR XJ-740 PLATE,GUIDE CABLE VEYOR XC-540 PLATE,LINEAR SCALE CJ-70 PLATE,SHUTTER BED XJ-740 PLATE,SHUTTER BED XJ-640 PLATE,SHUTTER BED XC-540 PLATE,TUBE GUIDE XC-540 P-ROLLER FD8S3(B15L30) RAIL,CABLE XJ-740 RAIL,CABLE XJ-640 RAIL,CABLE XJ-540 RAIL,GUIDE XJ-740 RAIL,GUIDE XJ-640 RAIL,GUIDE XJ-540

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

40

41 42 43

44

45 46 47 48 49 50 51 52 53 54 55 56

Parts No.

Parts Name

1000003606 1000003687 1000007155 1000003663 15099115 1000001479 1000003597 1000003689 1000003662 1000003627 1000003691 1000003665 1000003638 1000003693 21475141 1000001567 21625103 1000001516 1000001515 22175122 1000001576 1000002064 1000001493 1000003639 1000001541 22135441 1000003612

RAIL,LINEAR SCALE XJ-740 RAIL,LINEAR SCALE XJ-640 Revised 9 RAIL,LINEAR SCALE XJ-640_01 RAIL,LINEAR SCALE XJ-540 SENSOR-INTERRUPTER GP2A25NJ SHAFT,IDLE PULLEY XC-540 SHAFT,SQUARE XJ-740 SHAFT,SQUARE XJ-640 SHAFT,SQUARE XJ-540 SHEET,LINEAR SCALE XJ-740 SHEET,LINEAR SCALE XJ-640 SHEET,LINEAR SCALE XJ-540 SHEET,RAIL CABLE XJ-740 SHEET,RAIL CABLE XJ-640 SHEET,RAIL CABLE FJ-540 SHUTTER,BED XC-540 SHUTTER,HEATER CORD SP-300 SPACER,BED LOWER XC-540 SPACER,BED UPPER XC-540 SPRING,BACK UP PNC-960 SPRING,PRE HEATER XC-540 STAY,P-SENSOR B XC-540 STAY,P-SENSOR XC-540 STAY,TUBE XJ-740 STAY,TUBE XC-540 STOPPER,LINEAR SCALE FJ-540 STOPPER,SHAFT SQUARE XJ-740 TAPE,REFLECTION FNS 50 8*10M (Cut when using.） XJ-740 : L=1955mm, XJ-640 : L=1734mm XJ-540 : L=1480mm

57 31549107

Revised 9:Refer to the Service Information XJ740-009.

PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25

1-4

Parts No. 31029101 31379101 31289111AS 31289112AS 31289109AS 31289102AS 31279106 31129102 31149704AS 31299102AS 31409702 31409811AS 31019124 31049155AS 31049142AS 31049170AS 31049174AS 31049169AS 31239103AS 31019703 31179106 31329601AS 31069104 31119904 31199704AS

Parts Name BUSH,NB-19 CLAMP,FLAT CABLE FCS-50P CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*10 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. LABEL,CAUTION HOT SURF NO.778 PIPE SET,POLYCA 4*8*10 20PCS RING SET,E-RING ETW-6 SUS 100 PCS RIVET SET,NYLON P2655B 20 PCS. SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE SET,LOCKING WIRE LWS-1211Z 20P SCREW SET,BINDING M3*35 NI 50 PCS SCREW SET,CAP M3*12 BC+PW 20 PCS. SCREW SET,CAP M3*6 NI MEC 20 PCS SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*15 NI 20 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,JACK UP SP-540V CLAMP SET,INSULOK T-18S 100 PCS. SCREW,CAP M4*6+FL NI PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS SCREW SET,SET WP M3*8 NI 20 PCS

XJ-740 XJ-640 XJ-540

Parts No.

PARTS LIST -Main PartsXJ-740 XJ-640 XJ-540


* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

* * *

1-3 HEAD CARRIADGE

14 5 39

S16

27

9 26

19

61

S6

21

21

S21

24

35 4

S15 44

S4

S5 20 S5

S8

1

32

53

1

50

15 32

S18 S4 54 S15

52 S19

S16

13 48

S20

59 41

40

S4

S5 20

S1 49

S16 22

34

18 55

6 28

S4

33 46

S21

31

S4

S4

S21

S6 45 S1

61

S4

S4

S1 23 S7 S7

36 52 46

S1

S19 42 S4

60

30 S1

49 S4 29 S4 37 S4

8 7 S3 47 56

51 S17 S2

S10

S1 43

S1 11

58

2 17

16 S11

25

57

12 S14

S16

1-5

38

S4 S12 S13

S9 10 3

1-3 HEAD CARRIADGE

Parts Name

Parts No.

Parts Name

XJ-740 XJ-640 XJ-540

Parts No.

XJ-740 XJ-640 XJ-540


1 1000001461

ADAPTER,BASE CARRIAGE XC-540

* * *

47 21495115

SCREW,BLADE SET CM-500

* * *

2 1000003621

ADAPTER,CARRIAGE L XJ-740

* * *

48 22155960

SHAFT,HEXAGON CARRIAGE FJ-540

* * *

3 1000001453

ADAPTER,CARRIAGE R XC-540

* * *

49 22185127

SLIDER,CARRIAGE FJ-540

* * *

4 21905166

ADAPTER,HEAD FJ-540

* * *

50 22165216

SPACER,UD LEVER FJ-540

* * *

5 11909167

ADAPTER,SCREW 3FAI FJ-540

* * *

51 22175154

SPRING,BLADE UP CM-500

* * *

6 1000001550

ADAPTER,STAY HOLDER XC-540

* * *

52 22175159

SPRING,CARRIAGE SIDE FJ-50

* * *

7 22805292

ASSY,CLAMP BLADE CM-500

* * *

53 22175520

SPRING,HEAD ADJUST 500 FJ-540

* * *

8 22805291

ASSY,HOLDER BLADE CM-500

* * *

54 22175519

SPRING,HEAD PRESS 500 FJ-540

* * *

9 6085393800

ASSY,INK DAMPER L 3FAI 4 SJ-1000

* * *

55 22625109

SPRING,PULL CARRIAGE 3500 FJ-540 * * *

* * *

56 22175155

SPRING,SCREW CM-500

10

W700731380 ASSY,LINEAR ENCODER BOARD XJ-740

W700311380 ASSY,LINEAR ENCODER BOARD XC-540 Revised 2 * * *

* * *

57 1000003617

STAY,HOLDER BELT XJ-740

* * *

11 W7007313D0 ASSY,PAPERSIDE SENS BOARD XJ-740

* * *

58 1000001452

STAY,HOLDER CARRIAGE XC-540

* * *

12 22805396

* * *

59 1000001466

STAY,SENSOR CARRIAGE XC-540

* * *

* * *

60 1000001597

ASSY,PLATE CAM SLIDE FJ-500

13 W700731310 ASSY,PRINT CARRIAGE BOARD XJ-740 1000003811

ASSY,TUBING 3*2560MM XJ-740

14 1000003810

ASSY,TUBING 3*2350MM XJ-640

1000002061

ASSY,TUBING 3*2170MM XC-540

*

61

*

BASE,CARRIAGE AL XC-540

* * *

16 22355656

BASE,CUTTER CM-500

* * *

17 1000003618

BASE,HOLDER CARRIAGE XJ-740

* * *

CABLE-ASSY,HEAD U/D SENS XC-540

* * *

1000003783

CABLE-CARD,36P1 3300L BB HIGH-V

*

19 1000003784


23475198

* * *

HOLDER,CABLE SJ-740

* *

21655248

HOLDER,CABLE FJ-540

*

15 1000001448

18 1000001700

SUPPORT,DAMPER XC-540

21655247

* Revised 2 : Both parts can be used.


*

CABLE-CARD 36P1 2940L BB

S1 31289109AS

Parts Name CUPSCREW SET,M3*4 NI 100 PCS.

*

S2 31029801AS

BUSH SET,ROLL 2*4 3C100PCS

20 21775103

CAM,CARRIAGE FJ-540

* * *

S3 31029803AS

BUSH SET,ROLL 3*5 3C 20PCS.

21 23475232

CARD CABLE,21P1 385L BB HIGH-V

* * *

S4 31289102AS

CUPSCREW SET,M3*6 NI 50 PCS.

22 11769118

CLAMP,FCM2-S6-14

* * *

S5 31149703AS

RING SET,E-RING ETW-4 100 PCS.

23 22025646

COVER,BELT HOLDER EGX-600

* * *

S6 31299102AS

RIVET SET,NYLON P2655B 20 PCS.

24 1000001520

COVER,CARRIAGE BOARD XC-540

* * *

S7 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

25 1000002258

COVER,CARRIAGE XC-540

* * *

S8 31679902AS

SCREW SET C-SEMS M2*8 NI 100 PCS

26 1000001529

COVER,HEAD BOARD XC-540

* * *

S9 31019148AS

SCREW SET,BINDING M2.6*4 NI 100 PCS

27 12399352

FILTER(E) FRC-45-12-6.5

* * *

S10 31019118AS

SCREW SET,BINDING M3*10 3CBC 100PCS

28 1000003619

FRAME,CARRIAGE BASE XJ-740

* * *

S11 31019116AS

SCREW SET,BINDING M3*6 3CBC 100 PCS

29 1000003620

FRAME,CARRIAGE U/D XJ-740

* * *

S12 31049142AS

SCREW SET,CAP M3*6 NI MEC 20 PCS

30 22115798

FRAME,CUTTER FJ-500

* * *

S13 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

31 22135602

GUIDE,CABLE FJ-500

* * *

S14 31169103AS

SCREW SET,FLAT M3*6 3CBC 100 PCS

32 22135618

GUIDE,CARRIAGE CAP FJ-540

* * *

S15 31089121AS

SCREW SET,PAN M2.3*8 NI+PW 100PCS

33 22135440

GUIDE,HEAD AL FJ-540

* * *

S16 31089110AS

SCREW SET,PAN M3*4 NI+PW 100 PCS

34 1000001566

GUIDE,TUBE XC-540

* * *

S17 31229103AS

SCREW SET,TRUSS M2*6 NI 100 PCS

35 1000002201

ASSY,HEAD INKJET SOL XC-540

* * *

S18 31179908AS

SCREW SET,UREA M3*20 N-1 WH 50PCS

36 21655232

HOLDER,BELT EGX-600

* * *

S19 31799103

SCREW SET,CAP M3*15 NI 20PCS

37 1000003622

HOLDER,CUTTER XJ-740

* * *

S20 31199905AS

SCRW SET,SET CONE M3*16 NI 20 PCS

38 1000003623

HOLDER,PAPER SENSOR XJ-740

* * *

S21 3000000032

SPACER,WPCS-19S-4.0

39 11659249

HOLDER,RING O 3FAI FJ-540

* * *

40 1000001465

LEVER,CARRIAGE XC-540

* * *

41 15229705

PHOTO INTERRUPTER GP1A71A1

* * *

42 1000001454

PLATE,DAMPER XC-540

* * *

43 22055557

PLATE,ENC SENS FJ-540

* * *

44 22055547

PLATE,GND FJ-540

* * *

45 22055486

PLATE,HOLD FILTER W11 CX-500

* * *

46 22055548

PLATE,SLIDER CARRIAGE FJ-540

* * *

1-6

*

S19

S2

8

S2

S2

42

38

S2

S19

20

S3 S23 S11

S2

29

41

S2

S3

4

S21 S2

19 23

2 S22

S10

S10

S5

1 18

S10

S10

35

S21 S1

S2

31

11 S19

43

S3

52 26 S14

S9

34

59 S21

S10 S19 47 S2 S19 S10 S2

27 S3

3

S21

55 S14 S19

S21

S21

1-7 S10

S10

S10

S10

S2

S2

S20

S10

S10

S19

46

S5 S27

S21

S6 S16 9 S18

S2

S16

30 62

S3

S10

28

S16

S2

S1

S3

S9

S4

S10

S10

S21

S2

S10

S3

5

14

S2

57

S2

S24

S10

S21

60

58

49

S8 13

S15

45

44

30

S19

S2

17 24

54

S3 S25

33 S21 51 S21 S21 7 56

S21

21

S17 53

S9 S21

S10

S2 37

S23

S19

15

S2 36

S6 S16 9 S18

S2 63

16 S11

S2

49

50

S21 40

S19

48 25

S19

S13 10 S15 S9 32

21

12

25

39 S19 S23

S2

S19 22

S15

S2

6

S7

61 S15

1-4 DRIVE UNIT

1-4 DRIVE UNIT Parts No.

Parts Name

XJ-740 XJ-640 XJ-540

Parts No.

XJ-740 XJ-640 XJ-540


* * *

45 1000001536

LEVER,CAM PINCH XC-540

* * *

46 12399102

MAGNET CATCHER TL-105

* * *

47 1000003655

PLATE,AUTOCUT JOINT XJ-740

* *

1000001551

PLATE,AUTOCUT JOINT XC-540

Parts Name

1 6700739010

ASSY,FEED MOTOR XJ-740

2 11879108

ABSORBER TK-3225

* * *

3 1000003656

ADAPTER,AUTOCUT JOINT XJ-740

* *

4 W700731390 ASSY,GRIT ENCODER BOARD XJ-740

* * *

*

5 W7007313A0 ASSY,MOTSENS JUNCTION BOARD XJ-740 * * *

48 1000003602

PLATE,LEVER LINK XJ-740

* * *

6 6700319030

ASSY,PULLEY XC-540

* * *

49 15229506

SENSOR INTERRUPTER,GP1A05A5

* * *

7 6700049030

ASSY,SCAN MOTOR SJ-1045EX

* * *

50 1000001480

SHAFT,DRIVE PULLEY XC-540

* * *

*

1000003579

BASE,BOTTOM XJ-740

8 1000003670

BASE,BOTTOM XJ-640

1000001426

BASE,BOTTOM XC-540

* *

51 22175157

SPRING,C P-ROLLER CM-500

* * *

52 22175521

SPRING,PINCH ROLLER 930 FJ-540

* * *

53 22035161

STAND,LEVER FJ-500

* * *

9 22355807

BASE,RAIL FJ-540

* * *

54 1000001598

STAY,D-SUB CONNECTOR XC-540

* * *

10 1000001513

BASE,SCAN MOTOR XC-540

* * *

55 22715466

STAY,FA-CODER SP-540V

* * *

11 22175870

BEARING 10-19ZZ

* * *

56 1000001557

STAY,FRAME SCAN MOTOR XC-540

* * *

12 12159573

BUSH,80F-0603

* * *

57 1000001562

STAY,MOTOSENS XC-540

* * *

13 12159563

BUSH,80F-1006

* * *

58 1000003611

STAY,ORIGIN SENS XJ-740

* * *

14 23415266

CABLE-ASSY ESD SJ-1000

* * *

59 1000001564

STAY,RAIL GUIDE L XC-540

* * *

15 1000001689

CABLE-ASSY,3-COVER SW XC-540

* * *

60 1000003604

STAY,RAIL GUIDE R XJ-740

* * *

16 1000001698

CABLE-ASSY,F-COVER SW XC-540

* * *

61 1000001569

STAY,SHAFT PULLEY XC-540

* * *

17 1000001712

CABLE-ASSY,FD IF INT XC-540

* * *

1000003643

SUPPORT,FRAME L XJ-740

* *

1000003705

CABLE-ASSY,FEED-M XJ-740

*

1000003669

SUPPORT,FRAME L SHORT XJ-540

18 1000003701

CABLE-ASSY,FEED-M XJ-640

1000001687

CABLE-ASSY,FEED-M XC-540

1000003704

CABLE-ASSY,G-ENCODER XJ-740

19 1000003700

CABLE-ASSY,G-ENCODER XJ-640

1000001686

CABLE-ASSY,G-ENCODER XC-540

62

*

63 1000003642

SUPPORT,FRAME R XJ-740

* * * *

PARTS LIST -Supplemental Parts-

20 1000001702

CABLE-ASSY,M-COVER SW XC-540

* * *

Parts No.

21 1000001690

CABLE-ASSY,PINCH-ORG XC-540

* * *

S1 31029101

BUSH,NB-19

22 1000003930

Parts Name

CABLE-ASSY,SCAN-M XC-540_01

* * *

S2 31289111AS

CUPSCREW SET, M4*6 NI 100 PCS.

1000003706

CABLE-ASSY,SW JUNCTION XJ-740

*

S3 31289109AS


23 1000003702

CABLE-ASSY,SW JUNCTION XJ-640

S4 31289102AS


1000001699

CABLE-ASSY,SW JUNCTION XC-540

* *

S5 31279106

LABEL,CAUTION HOT SURF NO.778

24 1000001706

CABLE-ASSY,TU IF INT XC-540

* * *

S6 31119904

PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS

25 21745109

COLLAR,LEVER FJ-540

* * *

S7 31149704AS

RING SET,E-RING ETW-6 SUS 100 PCS

26 1000001553

COVER,FEED MOTOR XC-540

* * *

S8 31149705

RING SET,E-RING ETW-7 SUS 50PCS

27 1000001552

COVER,I/S SW XC-540

* * *

S9 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

28 1000001526

COVER,INT SW XC-540

* * *

S10 31409811AS

SADDLE SET,LOCKING WIRE LWS-1211Z 20P

29 12239406

CUSHION,TM-96-6

* * *

S11 31019149

SCREW SET,BINDING M2.3*8 3CBC 100PCS

30 12399353

FILTER(E) TFT-081813N F-540

* * *

S13 31049171AS

SCREW SET,CAP M3*12 NI 50 PCS.

31 21995124

FLANGE,MOTOR FEED FJ-540

* * *

S14 31049170AS


32 1000001559

FLANGE,MOTOR SCAN XC-540

* * *

S15 31049173AS


33 1000003601

FRAME,DRIVE PULLEY XJ-740

* * *

S16 31049174AS


34 1000001431

FRAME,FEED MOTOR XC-540

* * *

S17 31049175AS


35 1000003608

FRAME,MIDDLE L XJ-740

* * *

S18 31049137AS

SCREW SET,CAP M4*25 3CBC 20 PCS

36 1000003607

FRAME,MIDDLE R XJ-740

* * *

S19 31049169AS


37 1000003605

FRAME,SCAN MOTOR XJ-740

* * *

S20 31049157

SCREW,CAP M6*20 3CBC+PW+SW

38 1000001430

FRAME,SIDE L XC-540

* * *

S21 31069104

SCREW,CAP M4*6+FL NI

39 1000001429

FRAME,SIDE R XC-540

* * *

S22 31799110AS

SCREW SET,CAP M5*20 NI 20PCS.

40 21685149

GEAR,H235S20(B8)T2

* * *

S23 31139104

SCREW,PLAPOINT M4*6 BK FE

41 21685119

GEAR,S300S10 FJ-540

* * *

S24 31379111

CLAMP,CABLE CKS-13-H

42 25095120

GRIT ENCODER TS5217N561 FJ-540

* * *

S25 31109601

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

43 1000001444

HOUSING,R-BEARING FRAME XC-540

* * *

S27 31019115AS


44 1000001601

KNOB,XC-540

* * *

1-8

* * * *

S15

S8

1-9

3

23

S15

33

21

S8

S2

24

S15

S4

43

S8

S15

S14

44

S15

S16

30

S8

S13

S1

S15

20

18

S12

S8

39

S8

S7

45

S15

14

19

2

28

S8

S3

S11

S10

32

S7

40

36

11

15

14

32

32

1 16

8

34

S2

S18 S13

S8 41

S7

S8

S3 S17 S8

17

37

S9

6 S8

S19

12

30

S15

29

43

S16

4

S6

13

S6

26

9

S19

35

25

S8

10

38

S8

S15

31 7

27

42

S8

22

S8

S9

S6

5

S8

S5

S9

1-5 CHASSIS

1-5 CHASSIS PARTS LIST -Main PartsParts No.


Parts Name

Parts No.

Parts Name

1 13429701

AC INLET SUP-J15G-E

S1 31029101

BUSH,NB-19

2 W700311440

ASSY,AC JUNCTION BOARD XC-540

S2 31029106

BUSH,SQUARE SB-6025

3 W700731360

ASSY,DC JUNCTION BOARD XJ-740

S3 31329601AS

CLAMP SET,INSULOK T-18S 100 PCS.

4 6700731100

ASSY,HEAD BOARD XJ-740

S4 31329501AS

CLAMP SET,PUSH MOUNT RT30SSF5 20P

5 W700311421

ASSY,HEATER BOARD XC-540

S5 31379111


S6 3000000033

CLAMP,WIRE PLESS RFC-45VO

6

6700739040

ASSY,MAIN BOARD XJ-740 Revised 4

6700909030

ASSY,MAIN BOARD LEC-300

S7 31289111AS


7 6700731000

ASSY,SERVO BOARD XJ-740

S8 31289109AS


8 W700731340

ASSY,TU JUNCTION BOARD XJ-740

S9 31289102AS


9 15009101

BATTERY CR2032

S10 22535257

LABEL,CAUTION VOLTAGE #LA167

10 23475196

CABLE CARD 24P1 850L BB FJ-540

S11 31279116

LABEL,EARTH MARK-1 NO.E-580

11 1000000574

CABLE-ASSY GND AJ-1000

S12 31279121

LABEL,FLASH-LIGHTING NO.E-582

12 1000001688

CABLE-ASSY,HEAD FAN XC-540

S13 31409702


13 1000001681

CABLE-ASSY,HEATER SERIAL XC-540

S14 31409801AS


14 1000004054

CABLE-ASSY,POWER-AC-DC XJ-740

S15 31409811AS


15 1000001670

CABLE-ASSY,POWER-AC-JUNCTION XC-540

S16 31019124

SCREW SET,BINDING M3*35 NI 50 PCS

16 1000001668

CABLE-ASSY,POWER-AC-L XC-540

S17 31019161

SCREW SET,BINDING M4*8 NI ETW 20PCS

17 1000001669

CABLE-ASSY,POWER-AC-N XC-540

S18 31169103AS

SCREW SET,FLAT M3*6 3CBC 100 PCS

18 1000001674

CABLE-ASSY,POWER-DC-A XC-540

S19 31209118

SPACER SET,WPCS-12S-4.0 20PCS

19 1000001673

CABLE-ASSY,POWER-DC-B XC-540

20 1000001672

CABLE-ASSY,POWER-DRYER XC-540

21 1000001675

CABLE-ASSY,POWER-HEAD XC-540

22 1000001677

CABLE-ASSY,POWER-HEATER XC-540

23 1000001676

CABLE-ASSY,POWER-SERVO XC-540

24 1000001704

CABLE-ASSY,POWER-TU XC-540

25 1000001682

CABLE-ASSY,TU CONTROL XC-540

26 1000001900


27 1000001898


28 1000003968

CHASSIS,XC-540_01

29 1000003969

COVER,CHASSIS XC-540_01

30 1000000012

FAN,109R0624H459

31 12399351

FILTER(E) FRC-40-12-6.5 FJ-540

32 12399353


33 1000003820

FILTER(E),CHASSIS SHIELD XJ-740

34 1000001748

FILTER(E),EFC-40-S

35 12399331

FILTER(E),FPC-31-12

36 22535117

LABEL,POWER CM-500 NO.893

37 1000002107

LABEL,READ MANUAL XC-540#LA955

38 1000001620

LABEL,USE ECO-SOL MAX#LA924

39 1000000538

POWER UNIT,ZWD225PAF-0524/J

40 1000000097

POWER UNIT,ZWS240PAF-36/J

41 13129171

POWER-SW AJ8201B

42 1000001549

STAY,BOARD XC-540

43 22715327

STAY,CHASSIS FAN FJ-540

44 1000001605

STAY,COVER CHASSIS XC-540

45 1000002682

LABEL,LAN VP-540#LA964

* Revised 4 Refer to the Service Information : XJ740-006

1-10

1-6 PINCHROLLER

7

1

2

S1

4

6

3

5

PARTS LIST -Main PartsParts No.


Parts Name

1 21775105

CAM,PINCH ROLLER SHAFT SJ-1000

2 1000003610

FRAME,PINCH XJ-740

3 1000003615

LEVER,PINCH XJ-740

4 1000003652

PLATE,LEVER PINCH XJ-740

5 1000003616

P-ROLLER,FD8S3(B15B15L60)

6 1000000900

SPRING,PINCH 2000 AJ-1000

7 22715260

STAY,PINCH SPRING 2 FJ-500

Parts No. S1 31119108

1-11

Parts Name PIN,PARALLEL 3*30 SUS H7

1-7 WIPE SYSTEM 34

4

5

S1

S1

15

33 8

3 16

9

7 S1

19 S7

3

S1

21

S6

30

29

S1 26

S1 S1

18

S1

25

20

S1

S1

6

32 S1

27 S1

S1

S1

39 S5

12

31

13

24

S1

S1

S1

S9 28

10

2 S9

11 S4

23

10 S2

S9

S8

1 14

37

22

17 35

S3

40 38

41 S2

S2 36


Parts Name


Parts Name

1 1000001487

BASE,WIPER MOTOR XC-540

27 15229506


2 11929138

BELT,408P2M4-530

28 1000004034

SHAFT,WIPE PULLEY XC-540

3 12159536

BUSH,B-S6-17

29 22155961

SHAFT,WIPER FJ-540

4 1000001595

COVER,SCRAPER XC-540

30 1000001489

SHUTTER,WIPE F XC-540

5 1000001609

COVER,SERGE MIST XC-540

31 22175140

SPRING,TENSIONER STX-7

6 1000001606

COVER,WIPE R XC-540

32 1000001484

TRAY,WIPE XC-540

7 1000001491

COVER,WIPE XC-540

33 1000003390

WIPER,HEAD FOR SOLINK

8 22275122

FILTER(M),INNER SERGEMIST SJ-540

34 1000001658

WIPER,SCRAPER XC-540

9 1000000415

FILTER(M),SERGE MIST 3 SJ-540

35 1000001527

HOLDER,INK TRASH XC-540

10 21995104

FLANGE,PULLEY STX-7

36 1000001528

HOLDER,GUIDE INK TRASH XC-540

11 1000001481

FRAME,FLUSH F XC-540

37 1000001596

PLATE,INK TRASH XC-540

12 1000001482

FRAME,FLUSH R XC-540

38 12139657

GUIDE,INK FUNNEL PE 6-316-03

13 1000001483

FRAME,WIPER XC-540

39 1000001694

CABLE-ASSY,WIPER-SENS XC-540

14 21685144

GEAR,S53S5(B15) FJ-540

40 1000001696

CABLE-ASSY,WIPER-M XC-540

15 1000001488

HOLDER,SCRAPER XC-540

41 1000002870

ASSY,TUBING DRAIN 300MM XC-540

Revised 3

Revised 1


16 21655245

HOLDER,WIPER FJ-540

17 22435106

MOTOR,103-593-1041

18 1000001508

PAD,WIPE TRAY XC-540

19 21545159

PAD,WIPE F SJ-540

S2 31289109AS


20 1000001510

PLATE,FLUSH XC-540

S3 31409702


21 22055537

PLATE,SERGE MIST FJ-540

S4 31409811AS


22 21975124

PULLEY,T14P2S4 + GEAR,S53

S5 31049171AS


23 21975123

PULLEY,WD6.94S9

S6 31049170AS


24 1000001485

RAIL,GUIDE WIPER XC-540

S7 31089110AS

SCREW SET,PAN M3*4 NI+PW 100 PCS

25 1000001490

RAIL,WIPER L XC-540

S8 31199701AS

SCREW SET,SET WP M3*3 NI 20 PCS

26 1000001486

RAIL,WIPER R XC-540

S9 31249952

WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS

Parts No. S1 31289102AS

Parts Name CUPSCREW SET,M3*6 NI 50 PCS.

Revised 3: Refer to Service Information XJ740-005.

1-12

1-8 CAP SYSTEM 17 28 1 12

38

S5 24

25

S11

S11

S5 16

S11

18

22

S10 42

S4

33

S4 41

40

S3

S4 S3

36 19 24

S11

S4

S7 34 S4 9 35

21

15

S9

S4

39

S2

29

26

11

30

13

25 22

8

S8 S8

S1 43

S4

34

S4

27

S3

32 18

S4

S8

S4

S6 S8

10

11

S3

37

4

S3

3

S2 S8

5 20

S3 S3

7 28

14


1

Parts Name

1000002794

ASSY,CAP-TOP XC-540

31 23

Revised 8: Refer to the Service Information XJ740-008 Parts No.

2

S10

Parts No. Revised 8

Parts Name

1000004546

ASSY,CAP-TOP 2 XC-540

30 22055542

PLATE,NUT FJ-540

2 6700319010

ASSY,PUMP SUB XC-540

31 1000001585

PLATE,P-MOTOR XC-540

3 1000002422


32 1000001440

PLATE,SHUTTER TABLE CAP XC-540

4 1000002423


33 1000001607

PLATE,T-MOTOR XC-540

5 1000002424


34 11889107

R-BEARING,D10S6(B3FL)

7 1000001437

BASE,BOTTOM CAP XC-540

35 15229506


8 1000001587

BASE,NEW PUMP XC-540

36 1000001591

SHAFT,GUIDE TABLE XC-540

9 1000001588

BASE,T-MOTOR CAP XC-540

37 22155957

SHAFT,SCREW M8 FJ-540

10 21925137

BELT,166P2M4-530

38 22175334

SPRING,CAP HEAD FJ-540

11 12529101

BUSH,80FL-08

39 22175326

SPRING,TABLE FJ-540

12 1000001695

CABLE-ASSY,CAP-M XC-540

40 22175324

SPRING,TABLE MOTOR FJ-540

13 1000001693

CABLE-ASSY,CAP-SENS XC-540

41 1000001608

STOPPER,G-SHAFT XC-540

14 1000001697

CABLE-ASSY,PUMP-M XC-540

42 1000001594

STOPPER,T-MOTOR CAP XC-540

15 22335146

CAP,TABLE SPRING FJ-540

43 1000001434

TABLE,CAP-CASE XC-540

16 21365121

CASE,CAP TOP FJ-540

17 22025671

COVER,CAP CASE FJ-540

18 22565406

DRIVE PULLEY

Parts No.

Parts Name

19 1000001433

FRAME,BACK-UP XC-540

S1 31029105

BUSH,NB-8

20 1000001438

FRAME,FRONT CAP XC-540

S2 31289111AS


21 1000001435

FRAME,MAIN CAP XC-540

S3 31289109AS


22 1000001436

FRAME,SIDE CAP XC-540

S4 31289102AS


23 21685122

GEAR,S10S20

S5 31109601

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

24 22135616

GUIDE,CAP CASE FJ-540

S6 31149703AS

RING SET,E-RING ETW-4 100 PCS.

25 22135614

GUIDE,SIDE FRAME FJ-540

S7 31409702


26 21655246

HOLDER,T-SPRING FJ-540

S8 31409801AS


27 1000001439

HOOK,CAP-CASE XC-540

S9 31049171AS


28 22435106

MOTOR,103-593-1041

S10 31199701AS


29 21575126

NUT,TABLE FJ-540

S11 31019116AS



1-13

1-9 INK SYSTEM S5 S7 S5

S7

3

8

9 S3

S7

14 S1 1 1 11 6

1

11 1

10

11 4

1 S6

11

S5

11

1

16

5 11

7 S6 S2 2

19

12 S1 S4

13 15

S4

17 S4 18

18



Parts Name

Parts No.

Parts Name

1 11909133

ADAPTER,SCREW 2FAI FJ-50

S1 31289112AS


2 W700311520

ASSY,CARTRIDGE IC BOARD XC-540

S2 31019116AS


3 W700311511

ASSY,INK TANK BOARD XC-540

S3 31019801

SCREW,BINDING S-TIGHT M3*6 3C 100PCS

4 1000002058


S4 31049169AS


5 1000002059


S5 31289109AS


6 1000002060


S6 31329601AS

CLAMP SET,INSULOK T-18S 100 PCS.

7 1000001703

CABLE-ASSY,INK CARTRIDGE XC-540

S7 31409801AS


8 1000001683

CABLE-ASSY,INK SERIAL XC-540

9 1000001899


10 11659218

HOLDER,IC SC-500

11 11659149

HOLDER,RING O 2FAI FJ-50

12 1000001473

PLATE,HOLDER I/C XC-540

13 1000001580

PLATE,INK CMCM XC-540

14 1000001509

PLATE,INK JOINT XC-540

15 21475141

SHEET,RAIL CABLE FJ-540

16 22625103

SPRING,PRESS CARTRIDGE SP-300

17 1000001471

STAND,INK CARTRIDGE XC-540

18 1000001542

STAY,I/C XC-540

19 21435109

TUBE,SILICONE 3*5*8 FJ-540

1-14

14

6

7

17

S3

S12

S12

1-15

39

S10

1

47

41

13

S11

13

S6 S9

45

S13 49

S14

31

S2

1

S8

38

2 S5 13 23 13

36

S12

S10

S12

43

S12

S11

S14

S13

S13

25

33

S10

S12

S12

S12

39

6

S13

19

S10

21

S10

9

25 35

S4

S13

38 S8

12

34

16

S10

4

37

S8

48

S8

S8 22 30

38

S10 11

S13

3

S13

24

19 S4

S8

40

38

S9

29

25

13 23

S10

26

S2

5

S8

38

19

28

S4

9

S4 19

S6

21

S10

S10

13

10

S13

23

S8

30

S12

S10

S10

S8

1

S13 15

14

1

38

44

S8

24

8

42

S12

S10

25

S10

38

S8

22

34 12

16

S11

S10 20 S7 18 38

35

27

S11

S9 S10

S12

50

32

S13

S13

S14

S14

S10

S12

S1

S1 46

S12

1-10 STAND

1-10 STAND

Parts Name

Parts No.

Parts Name

XJ-740 XJ-640 XJ-540

Parts No.

XJ-740 XJ-640 XJ-540


1 11879108

ABSORBER TK-3225

* * *

41 1000002511

STAND,BASE L XC-540

* * *

2 1000002464

ARM,DANCER L XC-540

* * *

42 1000002507

STAND,BASE R XC-540

* * *

3 1000002463

ARM,DANCER R XC-540

* * *

43 1000002512

STAND,FRAME TU L XC-540

* * *

1000003071

ASSY,DANCER BAR TU2-74

*

4 1000003072

ASSY,DANCER BAR TU2-64

1000002462

DANCER BAR XC-540

1000003645

ASSY,DANCER BAR XJ-740

5 1000003695

ASSY,DANCER BAR XJ-640

* * *

44 1000002508

STAND,FRAME TU R XC-540

* * *

45 1000003887

STAND,LEG L XJ-740

* * *

46 1000003886

STAND,LEG R XJ-740

* * *

47 22035196

STAND,LEVER SP-300

* * *

1000003587

STAND,STAY XJ-740

*

* *

48 1000003679

STAND,STAY XJ-640

6 22805230

ASSY,SCREW TUC-6070

* * *

1000001462

STAND,STAY XC-540

7 1000003648

ASSY,STAND LEG L XJ-740

* * *

49 1000003891

STAY,GUIDE MEDIA L XJ-740

* * *

50 1000003890

STAY,GUIDE MEDIA R XJ-740

* * *

1000001610

ASSY,DANCER BAR XC-540

8 1000003647

ASSY,STAND LEG R XJ-740

* * *

9 1000003628

BASE,FEEDER XJ-740

* * *

10 1000003658

BASE,SLIDER L XJ-740

* * *

11 1000003633

BASE,SLIDER R XJ-740

* * *

12 1000001068

BUSH,80F-1610

* * *

13 1000001352

BUSH,80F-1620

* * *

14 1000003892

CASTER,STAND XJ-740

* * *

Parts No.

15 1000001593

COLLAR,TU XC-540

* * *

S1 31379111


16 1000003629

COVER,FEEDER XJ-740

* * *

S2 31289111AS


17 1000001470

COVER,TU L XC-540

* * *

S3 31289109AS


18 1000003546

DAMPER,FRT-G2-101G3

* * *

S4 31119701

PIN,SNAP M14 SUS

19 1000001584

FLANGE,GUIDE 3 XC-540

* * *

S5 31149707AS

RING SET,E-RING ETW-12 SUS 20 PCS

20 1000001442

GEAR,S96(B8M0.8) XC-540

* * *

S6 31149705


21 1000003634

HOLDER,SLIDER F XJ-740

* * *

S7 31019169

SCREW SET,BINDING M2*4 NI 100 PCS.

22 1000003630

HOLDER,SLIDER R XJ-740

* * *

S8 31019115AS


23 1000001592

HOUSING,80F-1620 XC-540

* * *

S9 31049137AS


24 1000003545

KNOB,BOLT 117-10313

* * *

S10 31049169AS


25 22535347

LABEL,CAUTION PINCH-2 #LA423

* * *

S11 31799110AS

SCREW SET,CAP M5*20 NI 20PCS.

26 1000001090

LABEL,CLAMP L AJ-1000#LA913

* * *

S12 31239106AS

SCREW SET,W-SEMS M4*8 3CBC 50 PCS

27 1000001089

LABEL,CLAMP R AJ-1000#LA912

* * *

S13 31049157


*

S14 31249220AS

WASHER SET,PLAIN 6.5*16*1 NI 100PCS

1000003632

PIPE,FEEDER SHAFT XJ-740

28 1000003692


1000003668


1000003061

PIPE,TAKE UP TU2-74

29 1000003069

PIPE,TAKE UP TU2-64

* * * *

1000001457

PIPE,TAKE UP XC-540

*

30 1000003631

PLATE,SLIDER XJ-740

* * *

31 1000003889

PLATE,STAND L XJ-740

* * *

32 1000003888

PLATE,STAND R XJ-740

* * *

33 1000001455

SHAFT,DANCER XC-540

* * *

34 1000003653

SHAFT,FEEDER XJ-740

* * *

35 1000001445

SHAFT,SPACER TU XC-540

* * *

36 1000001458

SHAFT,TU SLIDER XC-540

* * *

37 1000001460

SILDER,HOLDER PLATE XC-540

* * *

38 22185103

SLIDER,1 TUC-6070

* * *

39 1000003047


SLIDER,ARM TUC-2

* * *

1000003067

SLIDER,RAIL TU2-74

*

40 1000003068

SLIDER,RAIL TU2-64

1000001463

SLIDER,RAIL XC-540

* *

1-16

Parts Name

* *

1-11 TU CONTROLLER

S2

S8

12 17 4 S2

S10 16

S12 S2

11 23

10

7

4

6

S2

2 S9

22

25

S6

14

S4 20 9 S7

S6

S4 S8

21

26

19

1

3

S10

S1

S11

S13

15 18

24 3

S11 S5

S3

5 S10

13

8



Parts Name

Parts No. S1 31329501AS

Parts Name

1 6700311200

ASSY,TAKEUP BOARD XC-540

CLAMP SET,PUSH MOUNT RT30SSF5 20P

2 1000001446

BASE,TU MOTOR XC-540

S2 31289105AS

CUPSCREW SET, M3*6 3CBC 100 PCS

3 12159563

BUSH,80F-1006

S3 31289111AS


4 1000001352

BUSH,80F-1620

S4 31289109AS


5 1000001707

CABLE-ASSY,TU IF EXT XC-540

S5 31149705


6 1000001710

CABLE-ASSY,TU MANUAL SW XC-540

S6 31409702


7 1000001711

CABLE-ASSY,TU MODE SEL SW XC-540

S7 31049173AS


8 1000003785

CABLE-ASSY,TUMTR RELAY XJ-740

S8 31049137AS


9 1000001705

CABLE-ASSY,TU-SENS XC-540

S9 31799107

SCREW SET,CAP M4*6 NI 20PCS

10 1000003654

CAP,COVER TU XJ-740

S10 31049169AS


11 1000001593

COLLAR,TU XC-540

S11 31199701AS


12 1000001469

COVER,TU R XC-540

S12 31049157


13 12399353


S13 31069104

SCREW,CAP M4*6+FL NI

14 1000001443

FLANGE,TU MOTOR XC-540

15 1000001441

GEAR,S14.4(B12M0.8) XC-540

16 1000001442

GEAR,S96(B8M0.8) XC-540

17 1000001592

HOUSING,80F-1620 XC-540

18 1000001402

MOTOR,DME37K50G-128

19 1000001456

PLATE,SENSOR DANCER XC-540

20 15229506


21 1000001455

SHAFT,DANCER XC-540

22 1000001445

SHAFT,SPACER TU XC-540

23 1000001447

SHAFT,TU XC-540

24 22035196

STAND,LEVER SP-300

25 1000001467

STAY,DANCER SENS XC-540

26 1000001468

STAY,TU BOARD XC-540

1-17

1-12 ACCESSORIES

26

70 11

34

33

39

117V

230V

12

8

3

240VA

240VE

41 38 1

2

69

57

58 43 44

10 68

61

S6 14

61

S6

65 59

59

18

15

60

63

50

62

49

60

51

51 13

45 30 17 27

23 21

54 55

27 30

S2 S1 35

42

28

25

40 46

S4

42 48

16

56

S3

S5

47 67

S1 19

36 22

6

24

66

29 64 37

52 53 11

32 20

1-18

31

71

1-12 ACCESSORIES

Parts No.

Parts Name

XJ-740 XJ-640 XJ-540

Parts No.

XJ-740 XJ-640 XJ-540


* * *

36 1000001631

PAD,L-LEFT XC-540

* * *

37 1000001632

PAD,L-RIGHT XC-540

* * *

Parts Name

1 23495124

AC CORD 3ASL100 240VA 10A SAA

2 13499111

AC CORD H05VV-F 240VE 10A S

* * *

3 23495125

AC-CORD H05VV 230V 10A S

* * *

38 1000001638

PAD,SHAFT GUARD XC-540

* * *

4 13499209

ADAPTER PLUG (100V)

* * *

1000003556

PAD,SHAFT SHEET XJ-740

*

6 11849102

39 1000003570


8 1000005833

BLADE,OLFA AUTO CUTTER XB10 * * * Revised 8 CABLE-AC,117V 15A 2.5M 3P * * *

10 1000001639

CARTON,ACCESSORY XC-540

* * * *

1000003548

CARTON,COVER XJ-740

11 1000003566

CARTON,COVER XJ-640

1000001627

CARTON,COVER XC-540

1000003555

CARTON,SHAFT SHEET XJ-740

12 1000003569


1000003574


1000003549

CARTON,SLEEVE XJ-740

13 1000003567

CARTON,SLEEVE XJ-640

1000001628

CARTON,SLEEVE XC-540

1000003564

CARTON,SPACER XJ-740

14

1000003782

1000003575


1000003559

PAD,SLIDER XJ-740

40 1000003572

PAD,SLIDER XJ-640

1000001647

PAD,SLIDER XC-540

* * * * * * * * *

PAD,SPACER ACCESSORY XC-540

* * * * * * *

42 1000003558

PAD,SPACER STAND STAY XJ-740

* * *

43 1000001637

PAD,STAND L/R BASE XC-540

* * *

44 1000003554

PAD,STAND L/R TOP XJ-740

* * *

45 1000003551

PAD,SUPPORT STAND XJ-740

* * *

46 1000003552

PAD,U-LEFT XJ-740

* * *

47 1000003553

PAD,U-RIGHT XJ-740

* * *

48 22155133

PIPE,TOOL D9*L150 FJ-540

* * *

*

49 1000003624

SPRING,CLAMP MEDIA R XJ-740

* * *

CARTON,STAND L/R XC-540

* * *

50 1000003625

SPRING,CLAMP MEDIA L XJ-740

* * *

1000003557

CARTON,STAND STAY XJ-740

*

51 1000001602

SHEET,CLAMP MEDIA XC-540

* * *

16 1000003571

CARTON,STAND STAY XJ-640

*

1000001645

CARTON,STAND STAY XC-540

1000003550

CARTON,STAND XJ-740

17 1000003568

CARTON,STAND XJ-640

1000001629

CARTON,STAND XC-540

15 1000001635

CARTON,SPACER XJ-640

41 1000001640

*

* *

1000003547

TRAY,SKID XJ-740

52 1000003781

TRAY,SKID XJ-640

1000001626

TRAY,SKID XC-540

* *

* *

53 12569656

TWEEZERS PTS-01

* * *

*

54 1000001604

PAD,INK TRASH XC-540

* * * * * *

18 1000003561

CARTON,VKIT XJ-740

* * *

55 1000001603

COVER,INK TRASH XC-540

19 11369122

CASE,PE BOTTLE 5-038-03

* * *

56 1000003641

STOPPER,CARRIAGE XJ-740

* * *

20 11759105

CLEANER,STICK TX712A

* * *

57 6700739030

ASSY,MEDIA CLAMP R XJ-740

* * *

21 1000001535

COVER,BOTTLE INK XC-540

* * *

58 6700739020

ASSY,MEDIA CLAMP L XJ-740

* * *

22 21995106

FLANGE,GUIDE 2 PNS-70

* * *

59 1000003626

PLATE,CLAMP MEDIA XJ-740

* * *

23 12139657

GUIDE,INK FUNNEL PE 6-316-03

* * *

60 22395118

MAGNET,SM-911S NEO1854

* * *

24 22565682

HEXAGONAL WRENCH 5

* * *

61 1000003649

HOLDER,CLAMP MEDIA XJ-740

* * *

25 1000001534

HOLDER,BOTTLE INK XC-540

* * *

62 1000003650

LABEL,CLAMP R XJ-740#LA1024

* * *

26 22535532

LABEL,CARTON CARE #LA762

* * *

63 1000003651

LABEL,CLAMP L XJ-740#LA1023

* * *

LABEL,CARTON XJ-740#LA1020

*

64 1000003635

STOPPER,PIPE FEEDER XJ-740

* * *

1000003542 27 1000003541


1000003540


65 1000003536

STICKER,REP JP/EN XJ-740

* * *

*

66 1000003565

PAD,L-CENTER XJ-740

* *

LABEL,DRAIN BOTTLE FJ-540 #LA501

* * *

67 1000003861

SHEET,MIRROR XJ-740

* * *

29 1000001099

LABEL,HARMFUL FIRE #LA915

* * *

68 1000003562

CARTON,FEEDER XJ-740

* * *

30 22535357

LABEL,USE FORKLIFT #LA435

* * *

69 1000003563

PAD,FEEDER XJ-740

* * *

70 1000005832

CABLE-AC,100V 15A 2.5M 3P

* * *

28 22535393

31 32

*

1000003533

MANUAL,INS EN XJ-740

* * *

1000003532

MANUAL,INS JP XJ-740

* * *

1000003535

MANUAL,USE EN XJ-740

* * *

1000003534

MANUAL,USE JP XJ-740

* * *

33 1000001642

PAD,ACCESSORY B XC-540

* * *

34 1000001641

PAD,ACCESSORY S XC-540

* * * *

1000003560

PAD,DANCER XJ-740

35 1000003573

PAD,DANCER XJ-640

1000001648

PAD,DANCER XC-540

* *

71

26015490

MANUAL,USE JP VERSAWORKS Revised 8 * * *

26015491

MANUAL,USE EN VERSAWORKS


Parts Name

S1 31279201

LABEL,REPACKAGE #LA16

S2 31049169AS


S3 31049157


S4 31139104

SCREW,PLAPOINT M4*6 BK FE

S5 31249220AS

WASHER SET,PLAIN 6.5*16*1 NI 100PCS

S6 31289102AS


1-19

* * *

56 x2

CN13

40

CN7

40

45

55

CN6

46

43

TU MODE SELECTSW

CN2 CN1

TAKEUP BOARD

CN3

38

44

TU MANUAL SW

CN3

CN4

CN4

I NLET

41

42

CN17

CN403

TAKE UP MOTOR 2

CN5

C N15

18

50

19

CN16

56

CN15

3

1 2

CN3

POWER SW

11

31

33 CN909 CN907

CN1,CN2

52

4

13

CN7

14

CN1 CN5

56

56

15

59

CN903,CN906

6

5

5

16

58 17

CN11

AC LINE

8

CONTROL UNIT

SW POWER O ER UNI T +DC24V OUT +DC 5V OUT

7

CN1

MAIN BOARD

CN9

CN11

54

CN805

57

60 x3

60 x3

9

10

CN13

CN1㨪CN3,CN5㨪CN7

CN2㨪CN7

HEAD BOARD

CN9

23

PRINT CARRIAGE BOARD

SWPOWER UNIT +DC41V OUT

51

58

CN10

24

53 CN15CN18 CN8CN11 CN16CN19 CN9 CN12 CN17 CN20 CN10 CN13

CN904

34

CN900

MOTSENS JUNCTION BOARD

32

FRONT COVER SW

HEATER BOARD

12

CN14

30 CN910 CN908

SERVO BOARD

CN7

27

28 29 CN902 CN901

PUMP MOTOR×㧟

CN404

56

CN6

INK SYSTEM UNIT

CN8

25

PAPER SENS F

PAPER SENS B

CN401 CN301 CN201 CN101

I NK TANK BOA RD

CN12 CN11 CN10 CN9

CN16

40

CN1201 CN1101 CN1001 CN901 CN801 CN701 CN601 CN501

CARTRIDGE IC BOARD×12

PANEL BOARD

LCD

CN101

PRINT ORG SENSOR

PINCH ORG SENSOR

SCAN MOTOR

CN17

CN14

49

WIPER MOTOR

TU JUNCTION BOARD

CN4 CN18

CN21 CN14 CN22

CAP MOTOR

CN7

CN2

CN401

CN402

CN8

AC JUNCTION BOARD

HEAD UNIT LINER ENCODER BOARD

22

20

PAPER SIDE SENSOR

35

HEAD U/D SENSOR

117V SELECT

117V SELECT

117V SELECT

for 117V

CN1102 CN1101 CN201

CN200

EXT JUNCTION BOARD

230V SELECT

230V SELECT

230V SELECT

for 230V

FAN JUNCTION BOARD

CAP ORG SENSOR WIPER ORG SENSOR

CN301

CN12 CN4

CN 302

CN8

CN5

CN802 CN800

CN303

CN11

2-1 CN6

CN4

48

48

48

48

48

48

FAN

CN411

CN807

CN403 CN402

21

37

37

37

37

37

37

47

HEATER

56 x2

GRIT ENCODER BOARD

HEATER UNIT

THERMOSTAT

FAN

FEED MOTOR

GRIT ENCORDER

TERMISTOR

39

MAINTENANCE COVER SW

CN103

CN102

CN806

CN600

CN101

DCJUNCTION BOARD

CN410 CN409CN408 CN407 CN406 CN405

CN601 CN605

CN500 CN100

C N 404

CN604

THERMISTORJUNCTION BOARD

PINCH LEVER

2 Electrical Section

2-1 WIRING MAP

2

CN412 CN413

CN1103 CN202 CN203

CN804 CN801

CN300

CN12

HEATER CONTROL BOARD

WIRING MAP CABLE LIST Parts No.

2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

1000001668 1000001669 1000000574 1000001670 1000004054 1000001672 1000001673 1000001674 1000001675 1000001676 1000001704 1000001677 1000001678 1000001679 1000001680 1000001681 1000001682 1000001683 1000001684 1000003703 1000003699 1000001685 1000003704 1000003700 1000001686 1000003705 1000003701 1000001687 1000001688 1000001689 1000001690 1000003498 1000001692 1000001693 1000001694 1000001695 1000001696 1000001697 1000001698 1000003706 1000003702 1000001699 1000001700 1000001424 1000003707 1000003785 1000001702 1000001703 1000001706 1000001712 1000001707 1000001705 1000001710 1000001711 1000001708 1000004057 1000004056 23415266 23475196 1000001900 1000001898 23475232 1000003783 1000003784 23475198 1000001899 12399353 1000001748 12399331 12399351 12399352

HEAD & CARRIAGE FFC CONNECTION LIST XJ- XJ- XJ740 640 540

Parts Name CABLE-ASSY,POWER-AC-L XC-540 CABLE-ASSY,POWER-AC-N XC-540 CABLE-ASSY GND AJ-1000 CABLE-ASSY,POWER-AC-JUNCTION XC-540 CABLE-ASSY,POWER-AC-DC XJ-740 CABLE-ASSY,POWER-DRYER XC-540 CABLE-ASSY,POWER-DC-B XC-540 CABLE-ASSY,POWER-DC-A XC-540 CABLE-ASSY,POWER-HEAD XC-540 CABLE-ASSY,POWER-SERVO XC-540 CABLE-ASSY,POWER-TU XC-540 CABLE-ASSY,POWER-HEATER XC-540 CABLE-ASSY,OP.DRYER CONTROL XC-540 CABLE-ASSY,POWER-BLOWER XC-540 CABLE-ASSY,HEATER CONTROL XC-540 CABLE-ASSY,HEATER SERIAL XC-540 CABLE-ASSY,TU CONTROL XC-540 CABLE-ASSY,INK SERIAL XC-540 CABLE-ASSY,SCAN-M XC-540 CABLE-ASSY,FAN JUNCTION XJ-740 CABLE-ASSY,FAN JUNCTION XJ-640 CABLE-ASSY,FAN JUNCTION XC-540 CABLE-ASSY,G-ENCODER XJ-740 CABLE-ASSY,G-ENCODER XJ-640 CABLE-ASSY,G-ENCODER XC-540 CABLE-ASSY,FEED-M XJ-740 CABLE-ASSY,FEED-M XJ-640 CABLE-ASSY,FEED-M XC-540 CABLE-ASSY,HEAD FAN XC-540 CABLE-ASSY,3-COVER SW XC-540 CABLE-ASSY,PINCH-ORG XC-540 CABLE-ASSY,P-SIDE SENS XJ-740 Revised 8 CABLE-ASSY,PAPER-SENS XC-540 CABLE-ASSY,CAP-SENS XC-540 CABLE-ASSY,WIPER-SENS XC-540 CABLE-ASSY,CAP-M XC-540 CABLE-ASSY,WIPER-M XC-540 CABLE-ASSY,PUMP-M XC-540 CABLE-ASSY,F-COVER SW XC-540 CABLE-ASSY,SW JUNCTION XJ-740 CABLE-ASSY,SW JUNCTION XJ-640 CABLE-ASSY,SW JUNCTION XC-540 CABLE-ASSY,HEAD U/D SENS XC-540 CABLE-ASSY,LINEAR ENC XC-540 Revised 8 CABLE-ASSY,HEATER XJ-740 CABLE-ASSY,TUMTR RELAY XJ-740 CABLE-ASSY,M-COVER SW XC-540 CABLE-ASSY,INK CARTRIDGE XC-540 CABLE-ASSY,TU IF INT XC-540 CABLE-ASSY,FD IF INT XC-540 CABLE-ASSY,TU IF EXT XC-540 CABLE-ASSY,TU-SENS XC-540 CABLE-ASSY,TU MANUAL SW XC-540 CABLE-ASSY,TU MODE SEL SW XC-540 CABLE-ASSY,THERM JUNCTION XC-540 CABLE-ASSY,117V SELECTOR XJ-740 (for 117V) CABLE-ASSY,230V SELECTOR XJ-740 (for 230V) CABLE-ASSY ESD SJ-1000 CABLE CARD 24P1 850L BB FJ-540 CABLE-CARD,25P1 250L BB HIGH-V CABLE-CARD,26P1 880L BB HIGH-V CARD CABLE,21P1 385L BB HIGH-V CABLE-CARD,36P1 3300L BB HIGH-V CABLE-CARD,36P1 3070L BB HIGH-V CABLE-CARD 36P1 2940L BB CABLE-CARD,6P1 420L BB HIGH-V FILTER(E) TFT-081813N F-540 FILTER(E),EFC-40-S FILTER(E),FPC-31-12 FILTER(E) FRC-40-12-6.5 FJ-540 FILTER(E) FRC-45-12-6.5

2-2

* * * * * * * * * * * * * * * * * * * *

* * * * * * * * * * * * * * * * * * *

* * * * * * * * * * * * * * * * * * *

* * * * * * * * * * * * * * * * * * *

* * * * * * * * * * *

* * * * * * * * * * * *

* * * * * * * * * * * * * * * * * * * * * *

* * * * * * * * * * * * * * * * * * * *

* * * * * * * * * * * * * * * * * * * * *

* * * * * * *

* * * * * *

* * * * * * *

Head CY MG YG 53 BK LM LC

CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2

Print Carriage Board CN15 CN18 CN8 CN11 CN16 CN19 CN9 CN12 CN17 CN20 CN10 CN13

Head Board Print Carriage Board CN1 CN2 CN2 CN3 CN3 CN4 54 CN5 CN5 CN6 CN6 CN7 CN7

2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram (Component Side) DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 XJ-540/640/740 OFF OFF OFF OFF OFF OFF OFF OFF

2

It indicates the version of the Main Board. 2-3

MAIN BOARD_Arrangement Diagram (Soldering Side)

2

2-4

10K

10K

R303

R92

R104

R265

2.2K

R59

PC207

CE0.1u

PC209

CE0.1u

CE0.1u

CE0.1u

PC201

CE0.1u

CE0.1u

PC199

CE0.1u

CE0.1u

PC217

10K

R96

CE0.1u

CE0.1u

PC225

VCC3

/WR2 /WR2

CE0.1u

CE0.1u

PC229

EXBA10E103J

RA36

IC38 HD6417297BP267

CE0.1u CE0.1u

PC237 CE0.1u

PC235

VCC3

CE0.1u

CE0.1u

PC234

VCC3

RA14

EXBA10E103J

PC236

VCC3

CE0.1u

PC238

VCC3

PC233

VCC3

CE0.1u

PC231

VCC3

RA15

EXBA10E103J

VCC3

CE0.1u

PC228

VCC3

PC227

VCC3

VCC3

VCC3

CE0.1u

PC226

VCC3

CE0.1u

PC223

VCC3

PC219

VCC3

CE0.1u

VCC3

PC218

VCC3

PC221

VCC3

PC220

VCC3

10K

CE0.1u

VCC3

CE0.1u

PC200

VCC3

PC198

CE0.1u

VCC3

PC196

VCC3

CE0.1u

VCC3

VCC1.55

B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18

A[0..25]

VCC3

10K

R45

T79

PC197

VCC3

CE0.1u

VCC3

PC205

VCC3

CE0.1u

VCC3

T97

T99

T135 T133

STATUS0 STATUS1

Cmd_MtoS

VCC1.55

VCC3

R93

VCC3

R94 T127 10K

VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC

CE0.1u

PC232

VCC1.55

CE0.1u

PC230

T98 /RESET /RESET T96

A1

PC203

VCC3

CE0.1u

PC206

VCC3

CE0.1u

PC208

PC213

VCC3

CE0.1u

VCC3

PC212

0

T95

T94

FA-365 20MHz

VCC3

CE9p

CE0.1u

VCC3

C27

Y5

10K

T129

A1

A0

T130

A0

A24 A25

A18 A19

10K

Cmd_MtoS

/Cmd_HS_MtoS

A20 A21 A22 A23

R90

VCC3

CE0.1u

PC224

/Cmd_HS_MtoS

CE0.1u

PC222

A25 A24 A23 A22 A21 A20 A19 A18

10K

10K

R58

+ C31 10u/16V

+ C29 10u/16V

CE9p

C28

10

10

+ C30 10u/16V

STATUS0 STATUS1 10

R102

R60

R103 10K

5 7 4 8 3 9 2 10

10K

T126

RA38

R91

T8

PC214

VCC3

R266

R262

VCC3

2.2K

R105

1

6

VCC3

2.2K

R304

T7

T125

CE0.1u

/Cmd_HS_StoM

T132 T131 T136 T134

VCC3

/Cmd_HS_StoM

PC202

CE0.1u

T49

PC204

D47 D32

CE0.1u

33

R43

D46 D33

6

33 33 33 33 33

/RESET /CS0 /CS1 R34 /CS4 R44 /CS5 R32 /CS6 R42 R33

/RESET /CS0 /CS1 /CS4 /CS5 /CS6

/RD2

/RD2

D45 D34 D44 D35

D35 D47 D44 D32 D34 D46 D45 D33

5 7 4 8 3 9 2 10 1

PC210

VCC3

D61 D50 D60 D51 D43 D36 D42 D37 6

D15 D0 D14 D1

PC211

10K T128 EXBA10E103J

RA33

6

1

RA13

EXBA10E103J

D12 D3

CE0.1u

/IRL3 /IRL2 /IRL1 /IRL0 RRXD2

/IRL3 /IRL2 /IRL1 /IRL0 RRXD2

R95

D63 D48

VCC3

10

R302

1 D59 D52 D58 D53 D41 D38 D40 D39

D39 D43 D40 D36 D38 D42 D41 D37 5 7 4 8 3 9 2 10 1

D13 D2

D3 D1 D12 D14 D2 D0 D13 D15 6

EXBA10E103J

RA30

1

D29 D18 RA12

EXBA10E103J

EXBA10E103J

RA27

T77

T76

W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3

10K

R41

VCC3

A17

A15 A16

A13 A14

A10 A11 A12

A7 A8 A9

T119

A4 A5 A6

A2 A3

T121

D22 D24 D23

D25

VCC3

VCC1.55

D[0..63]

RA20 RA22 EXBV8V330J EXBV8V330J RA23 RA21 EXBV8V330J EXBV8V330J

D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE

D9 D6

VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55

6

5 7 4 8 3 9 2 10 1

D11 D4 D10 D5

D7 D5 D6 D10 D8 D4 D9 D11 5 7 4 8 3 9 2 10 1

D8 D7

EXBA10E103J

D62 D49

6

10 2 9 3 8 4 7 5 D61 D63 D50 D49 D51 D62 D60 D48 D57 D54 D56 D55

1 D28 D19

10 2 9 3 8 4 7 5 D57 D53 D55 D58 D56 D59 D54 D52 D31 D16 D30 D17

6

10 2 9 3 8 4 7 5 D19 D31 D28 D16 D18 D30 D29 D17 D27 D20 D26 D21

C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18

VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ

RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7

B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2 D33 D46 D32 D47 1 2 3 4

D35 D44 D34 D45 1 2 3 4

1 2 3 4

DD35 8 DD44 7 DD34 6 DD45 5

8 7 6 5 DD33 8 DD46 7 DD32 6 DD47 5

6

10 2 9 3 8 4 7 5 D23 D24 D22 D26 D25 D20 D21 D27 1 2 3 4 8 7 6 5

D37 D42 D36 D43 1 2 3 4 8 1 7 2 6 3 5 4 DD37 8 DD42 7 DD36 6 DD43 5

D39 D40 D38 D41

10 2 9 3 8 4 7 5

R39

R35

R36

R37

R38

R48

R40

RA24

DQM3 DQM2 /WR /RD /RAS /CS2

33 33 33 33 33

6

1

/WE0 DQM0 DQM1 DQM4 DQM5 CKE /WE1

33 33 33 33 33 33

VCC3

R201 10K

33

VCC3

33

6

1

VCC3

/CS3

DQM6

33 33

33

DQM7

33

10K

R72

RA0 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 RA15 RA16 RA17 RA18 RA19 RA20 RA21 RA22 RA23 RA24 RA25

T46

T124

DQM5

DQM4

DQM1

DQM0

/WE1

CKE

CLBA1 CLKB2 CLKB3 CLKB4

6 7 10 11

2 3 14 15

RA[0..25]

CLKA1 CLKA2 CLKA3 CLKA4

CY2308-2

S1 S2

REF

FBK

IC20

/WE0

R206 10K

9 8

1

16

/CS3

/CS2

/RAS

/RD

/WR

DQM2

DQM3

DQM6

DQM7

DREQ0 RRXD

RA[0..25]

R208 R207 R202 R203

R20 R19 R204 R205

/CS0

CE0.1u

PC50 2 4 3

JP3

JP2 2

Cd

OUT

RN5VD29A

VDD NC GND

IC32

CE0.1u

5

1

CE0.1u

C42

R245 1.0K TP131

GND GND

NC WP/ACC CE OE WE RP

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

IC11

VCC3

RY/BY VIH

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20

MA[0..25]

37

15 47

25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10

0

74LVC14

2

3

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

DD[0..63]

4

DD[0..63]

10

R263

R264 1.0K TP132

VCC3

/RESET_DLY

74LVC14

IC31B

CE0.1u

R301 10K

10K

R300

VCC3

MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18

MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9

PC18 CE0.1u

VCC3

MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21

MA[0..25]

RRXD RRXD2 CROP_ONOUT

PC63

VCC3

18 17 16 15 14 13 12 11

/RESET_DLY

74LVC541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC45

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PS-40PE-D4T1-PN1

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN15

MBM29LV160B-90PFTN(HY29LV320)

27 46

IC31A

1 19

2 3 4 5 6 7 8 9

MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15

MA25 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7

R246

1

Cmd_StoM RXD2 CROP_ON

CLK60_2

CLK60_1

VCC3

29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45

13 14 26 /MRD 28 /MWE0 11 /RESET 12

MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15

CLK120_1 CLK120_2

STATUS0 STATUS1

TP113

TP112

PC152

VCC3

STATUS0 STATUS1

VCC

TP100 TP114

Cmd_StoM RXD2 CROP_ON

CLK60_2

CLK60_1

CLK120_1 CLK120_2

0

R152

/MRD /MWE0 /RESET

VCC3

MD[0..15]

DSP01-002-430G-0

Short Plug

1

3

TP99 TP98

VCC3

33 R_non(0) 33 R_non(0)

0 0 R_non(0) R_non(0)

CE0.1u

PC29

VCC3

/CS0

JP2 1-2:JIGU 2-3:OPERATE

MD[0..15]

RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29 RA18 RA16 RA19 RA17 EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J

A10 A11 A12 A13 A14 A15 A16 A17

RA25

R81

R82

R83

R84

R85

R86

R87

R88

R89

33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 VCC3 10K T122

R261

10 2 9 3 8 4 7 5

CLK120

A2 A3 A4 A5 A6 A7 A8 A9

T120

DREQ0 RRXD

R73

VCC3

R61 R62 R80 R79 R78 R77 R76 R75 R74 R57 R56 R55 R54 R53 R52 R51 R50 R49 R101 R100 R99 R98 R97 R65 R64 R63

T123

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25

EXBA10E103J EXBA10E103J

VCC3

DD1 8 DD14 7 DD0 6 DD15 5

1 2 3 4 8 1 7 2 6 3 5 4 DD39 8 DD40 7 DD38 6 DD41 5

D1 D14 D0 D15 1 2 3 4

D3 D12 D2 D13 1 2 3 4 8 7 6 5

1 2 3 4 1 2 3 4 8 7 6 5 DD3 8 DD12 7 DD2 6 DD13 5

D5 D10 D4 D11 1 2 3 4 8 1 7 2 6 3 5 4 DD5 8 DD10 7 DD4 6 DD11 5

D7 D6 D8 D9 1 2 3 4 8 7 6 5 DD7 DD6 DD8 DD9

8 1 7 2 6 3 5 4

D63 D48 D62 D49 1 2 3 4 8 7 6 5 DD63 DD48 DD62 DD49

8 1 7 2 6 3 5 4

D61 D50 D60 D51 1 2 3 4 8 7 6 5 DD61 DD50 DD60 DD51

8 1 7 2 6 3 5 4

D59 D52 D58 D53 1 2 3 4 8 7 6 5 DD59 DD52 DD58 DD53

8 1 7 2 6 3 5 4

D57 D54 D56 D55 1 2 3 4 8 7 6 5 DD57 DD54 DD56 DD55

8 1 7 2 6 3 5 4

D25 D24 D22 D23 1 2 3 4 8 7 6 5 DD25 DD24 DD22 DD23

8 1 7 2 6 3 5 4

D31 D16 D30 D17

TXD2

DD27 8 DD20 7 DD26 6 DD21 5

1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 DD31 DD16 DD30 DD17

D27 D20 D26 D21 1 2 3 4

D29 D18 D28 D19 1 2 3 4 8 7 6 5

1 2 3 4 1 2 3 4 8 7 6 5

2-5

DD29 8 DD18 7 DD28 6 DD19 5

TXD2

/RESET

/RESET

RRXD RRXD2 CROP_ONOUT

VCC3

MAIN BOARD_Circuit Diagram 1/9

2

2-6

RA[0..25]

RA22 RA23 RA24 RA25

RA20 RA21

RA18 RA19

/WR /CS1

/RD /WE0

RA16 RA17 R241

RA[0..25]

/WR2

DD[0..63]

/WR /CS1

/RD /WE0

0

VCC3

RA14 RA15

RA12 RA13

PC44 CE0.1u

VCC3

VCC3

RA10 RA11

RA6 RA7 RA8 RA9

RA4 RA5

RA2 RA3

RA0 RA1

PC31 CE0.1u

DD14 DD15 /WR2

DD12 DD13

DD10 DD11

DD6 DD7 DD8 DD9

DD4 DD5

DD2 DD3

DD0 DD1

PC16 CE0.1u

LAB/BA /LOE LA0 LB0 LA1 LB1 GND GND LA2 LB2 LA3 LB3 VCC3 VCC3 LA4 LB4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE

IC23

LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LA4 LB4 LA5 LB5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE

IC29

PC30 CE0.1u

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

PC49 CE0.1u

PC48 CE0.1u

VCC3

PC45 CE0.1u

PC43 CE0.1u

VCC3

PC32 CE0.1u

SN74LVCH16245ADGG-EL

PC46 CE0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25


PC33 CE0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HA5 HB5 GND GND HA6 HB6 HB7 HA7 HAB/BA /HOE

IC15


PC17 CE0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

VCC3

/MRD /MWE0

MA22 MA23 MA24 MA25

MA20 MA21

MA18 MA19

MA16 MA17

MA14 MA15

MA12 MA13

MA10 MA11

MA6 MA7 MA8 MA9

MA4 MA5

MA2 MA3

MA0 MA1

MD14 MD15

MD12 MD13

MD10 MD11

MD6 MD7 MD8 MD9

MD4 MD5

MD2 MD3

MD0 MD1

/CS0

TP121

/CS0

MD[0..15]

TP124 TP129

/MRD /MWE0

MA[0..25]

MA25 TP127

MA18 TP87

MA24 TP122

MA23 TP126

MA22 TP125

MA21 TP55

MA20 TP56

MA19 TP52

MA0

MD[0..15]

TP123

MA[0..25]

0

R_non(0) SDBK2

R31

R_non(0) SDBK1 0

R28

R30

DQM5 DQM4 DQM3 DQM2 DQM1 DQM0

CKE CLK120_1 CLK120_2

/RAS /RD /WR /CS3 DQM7 DQM6

SDBK0

R29

0

R27

RA[0..25]

DD[0..63]

DQM5 DQM4 DQM3 DQM2 DQM1 DQM0

CKE CLK120_1 CLK120_2

/RAS /RD /WR /CS3 DQM7 DQM6

SDRAM 128M/265M Jumper

RA17

RA16

RA15

RA[0..25]

DD[0..63]

6 12 28 41 46 52 54

37 38

18 17 16 19 39 15

23 24 25 26 29 30 31 32 33 34 22 35 36 21 20

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

NC


MT48LC16MA2P-7E

GND GND GND GND GND GND GND

CKE CLK

RAS CAS WE CS UDQM LDQM

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0

IC9 DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63

1 3 9 14 27 43 49

VCC3

40

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

PC77 PC78

PC79

PC97 PC81

PC80

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC70


RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2

+ PC502 C_non

VCC3

6 12 28 41 46 52 54

37 38

18 17 16 19 39 15

23 24 25 26 29 30 31 32 33 34 22 35 36 21 20


NC


MT48LC16MA2P-7E


CKE CLK




1 3 9 14 27 43 49

VCC3

40

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

PC82

PC83

PC84

PC100 PC86

PC85


PC71



6 12 28 41 46 52 54

37 38

18 17 16 19 39 15

23 24 25 26 29 30 31 32 33 34 22 35 36 21 20


NC


MT48LC16MA2P-7E


CKE CLK




1 3 9 14 27 43 49

VCC3

40

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

PC99

PC128 PC129 PC140 PC131 PC130 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC98



2

TP128

DD[0..63]

+ PC503 C_non

VCC3

6 12 28 41 46 52 54

37 38

18 17 16 19 39 15

23 24 25 26 29 30 31 32 33 34 22 35 36 21 20


NC


MT48LC16MA2P-7E


CKE CLK




1 3 9 14 27 43 49

VCC3

40

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53


PC101 PC102 PC132 PC133 PC141 PC135 PC134




/WR2 /GATE

PC125

CE0.1u

PC122

CE0.1u

PC124

CE0.1u

PC119

CE0.1u

PC117

CE0.1u

PC109

CE0.1u

PC93

CE0.1u

PC92

CE0.1u

10K

R185

VCC3

TP96

DD[0..63]

10K

R186

PC110

CE0.1u

PC94

CE0.1u

PC111

CE0.1u

PC139

CE0.1u

CE0.1u

CE0.1u

PC95

CE0.1u

PC121

PC127

PC113

CE0.1u

TP97

DD30 DD31

DD28 DD29

DD26 DD27

DD22 DD23 DD24 DD25

DD20 DD21

DD18 DD19

DD16 DD17

PC7 CE0.1u

VCC3

DD14 DD15

DD12 DD13

DD10 DD11

DD6 DD7 DD8 DD9

DD4 DD5

DD2 DD3

DD0 DD1

LAB/BA /LOE LB0 LA0 LA1 LB1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HA1 HB1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HA5 HB5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LA3 LB3 VCC3 VCC3 LA4 LB4 LB5 LA5 GND GND LB6 LA6 LA7 LB7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HA4 HB4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE

IC14

CE0.1u

PC91

CE0.1u

PC90

CE0.1u

PC126

CE0.1u

PC123

PC6 CE0.1u

CE0.1u

PC114

CE0.1u

PC96

CE0.1u

PC112

CE0.1u

PC115

CE0.1u

PC138

CE0.1u

PC116

CE0.1u

PC120

CE0.1u

PC118

VCC3

53398-1090

1 2 3 4 5 6 7 8 9 10

CN5

VCC3

VCC1.5

PC12 CE0.1u

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

PC14 CE0.1u

PC39 CE0.1u


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PC26 CE0.1u


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

IC28

TP68

VCC3

DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7

T45 T41 T40 T44 T43

TP86 TP85 TP84 TP83 TP82 TP81 TP80 TP26

VCC3

VCC3

TP91

TP95

VCC3

DB30 DB31

DB28 DB29

DB26 DB27

DB22 DB23 DB24 DB25

DB20 DB21

DB18 DB19

DB16 DB17

DB14 DB15

DB12 DB13

DB10 DB11

DB6 DB7 DB8 DB9

DB4 DB5

DB2 DB3

DB0 DB1

CE0.1u

PC11

1 2 3 4

R12 22

T137

EPCS1

nCS DATA Vcc GND

IC47

10K

R26

Vcc Vcc DCLK ASDI

A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2

T21

VCC3

0

VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0

R240

8 7 6 5

CLK60_1

/RESET

PD[0..7]

MA[0..25]

VCC3 VCC1.5

CLK60_1

/RESET

PD[0..7]

MA[0..25]

DB[0..31]

Y4

10K

R238

10K R13

DD[0..63]

CE0.1u

PC76

4 3

INH VDD GND OUT

1 2

10K

14.7456MHz

10K

R239

PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 /IRL0 /IRL1 /IRL2 /IRL3 DREQ0

VCC3

10K

R181 1.0K R183 R_non

R182 R_non R184 1.0K VCC3

T140 T139 /INTDDA EXTIN /INTDDA EXTIN

PC41 CE0.1u

10K

T25 MA25 MA24 MA23 MA22 MA21 MA20 MA19 MA18

PR_RXD PR_TXD PR_RTS PR_CTS R194 R195 R198 R199

DB[0..31]

IC18

EP1C6F256C7N

1 2 3 4 EXBV8V103J R180 10K R179 10K VCC3

8 7 6 5

RA8

/SW0 /SW1 /SW2 /LCD_CS LCD_E LCD_RW LCD_RS /LED /PANEL_WR /PANEL

R237

TP69 TP94 TP93 TP92 TP70

6

ND31 ND30 ND29 ND28 4 5 3 6 2 7 1 8

0 0 0 0 TP89

PC24 CE0.1u

CN_non(53398-0890)

1 2 3 4 5 6 7 8

PC23 CE0.1u CN14

TP111 TP90 VCC3 VCC

D15 D16 E15 E16 F15 F13 F14 F16 G15 G13 G14 H12 J16 K15 K16 L16 L15 L14 M16 M15 L13 M14 M13 N14 L12 K14 K12 N16 N15 R16 P15 P14 N13 R15 T15 P13 R14 R13 T13 R12 P12 M12 M11 M9 N12 N11 P11 R11 P10 N10 T11 R10 N9 P9 T9 R9 M10 M8 P8 N8 T8 R8 N7 P7

ND[0..31]

I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

6 RA1 EXBA10E103J

VCC3

T42 T39

RD[0..31]

T138

RA6 RA4 RA3 RA5 RA7 RA2 RA10 RA9 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J

RD31 RD30 RD29 RD28

ND27 ND26 ND25 ND24 5 6 7 8 4 3 2 1 RD27 RD26 RD25 RD24


ND19 ND18 ND17 ND16 5 6 7 8 RD19 RD18 RD17 RD16

4 3 2 1


1

VCC3

1.0K

R164

/RESET_DLY /RESET_DLY

R162

PR_RXD PR_TXD PR_RTS PR_CTS /F0_INTREQ /F1_INTREQ /IRL0 /IRL1 /IRL2 /IRL3 DREQ0 /F0_INTREQ /F1_INTREQ

R163

TP119 TP118 TP117 TP110 DB31 DB30 DB29 DB28 DB27 DB26 DB25 DB24 DB23 DB22 DB21 DB20 DB19 DB18 DB17 DB16 DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0

T19 J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14 MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

K4 K13 H3 J4 H4 T16 K3 G4 D4 T20 C2 T12 C3 B1 G5 F4 D3 T17 E4 F5 E3 /SW0 D2 /SW1 E2 /SW2 D1 /LCD_CS F3 LCD_E G3 LCD_RW F2 LCD_RS E1 /LED /PANEL_WR G2 F1 /PANEL H5 T6 J1 T4 K2 T3 L3 T1 K1 T5 L1 T2 ND31 L2 ND30 M1 ND29 N1 ND28 M2 ND27 N2 ND26 M3 ND25 L5 ND24 M4 ND23 N3 ND22 K5 ND21 L4 ND20 R1 ND19 P2 ND18 P3 ND17 N4 ND16 R2 ND15 T2 ND14 R3 ND13 P4 ND12 R4 ND11 T4 ND10 R5 ND9 P5 ND8 M5 ND7 M6 ND6 N5 ND5 N6 ND4 P6 ND3 R6 ND2 M7 T6 ND1 R7 ND0 ND11 ND10 ND9 ND8 4 5 3 6 2 7 1 8 RD11 RD10 RD9 RD8



9 10 11 12 13 14 15 16

RD[0..31]

33

33

33 33

33

33 33

33

R18

8 7 6 5 4 3 2 1

R17

R236 R235

R25

R23 R24

R200

KHS08(SOP)

SW1


1 /WE0 /RD2 /WR2 TU_STBY TU_STATE TU_ON TU_REV /WR_STB /RBE3 /RBE2 /RBE1 /RBE0 PR_WREN /FIFO_HALF_NET WDT_/OUT WDT_/MR FD_STBY FD_STATE FD_ON FD_REV PINCHPOS HEAD_U/D_D0 HEAD_U/D_D1 /LESSTHANF /LESSTHANS PSFAN_ON HD_POWER /P_SIDE_SENS /MTRERR CROP_ON /SRVBRD_RESET /SERIAL_START

/CS1 /CS4 /CS6 /GATE

RA43 EXBV8V103J

VCC3

5 6 7 8 RA11 EXBV8V103J

4 3 2 1

10 2 9 3 8 4 7 5 T13 T11 T14 T10 T15 T9

1 2 3 4 8 7 6 5

RA42 EXBA10E103J

RA41 EXBA10E103J

5 7 4 8 3 9 2 10 1

2-7

6

6

T33 T36 T35 T37 T38 T26 T23 T34 T32

T78 T47 T48

VCC3

F0OUT F0IN RTC_DATA RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_DATA /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG /SENSOR HEAD_IDE

10 2 9 3 8 4 7 5

PC28 CE0.1u

/WE0 /RD2 /WR2 TU_STBY TU_STATE TU_ON TU_REV /WR_STB /RBE3 /RBE2 /RBE1 /RBE0 PR_WREN /FIFO_HALF_NET WDT_/OUT WDT_/MR FD_STBY FD_STATE FD_ON FD_REV PINCHPOS HEAD_U/D_D0 HEAD_U/D_D1 /LESSTHANF /LESSTHANS PSFAN_ON HD_POWER /P_SIDE_SENS /MTRERR CROP_ON /SRVBRD_RESET /SERIAL_START F0OUT F0IN RTC_DATA RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_DATA /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG /SENSOR HEAD_IDE

/CS1 /CS4 /CS6 /GATE


2

/CS5

F0_SA_/SOE

PC42

DD16 DD17

/CS5

/WE1 /RD2

RA22 RA23 RA24 RA25

RA20 RA21

RA18 RA19

RA16 RA17

CE0.1u

PC56

DD30 DD31

DD28 DD29

DD26 DD27

DD22 DD23 DD24 DD25

DD20 DD21

DD18 DD19

F0_SA_/SOE

T100

0

R_non(10K)

VCC3 R274

T103

R275 R_non(10K)

0

/LOE LA0 LA1 GND LA2 LA3 VCC3 LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC3 HA4 HA5 GND HA6 HA7 /HOE

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

PC25 CE0.1u


40 39

41

6

17

7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38

PC54 CE0.1u

NC NC NC

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

VCC3

22 23 28

5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18

CE0.1u

PC58

VCC3

F0_SB_/SOE

F0_SB_/SWE

FA23 FA24 FA25

/ALT_CS

/ALT_WE /ALT_RD

FA22 FA23 FA24 FA25

FA20 FA21

FA18 FA19

FA16 FA17

F0_SA_A0 F0_SA_A1 F0_SA_A2 F0_SA_A3 F0_SA_A4 F0_SA_A5 F0_SA_A6 F0_SA_A7 F0_SA_A8 F0_SA_A9 F0_SA_A10 F0_SA_A11 F0_SA_A12

T91 T92 T93

/ALT_CS

/ALT_WE /ALT_RD

33 33 33 33

33 33

R256 R255

R254 R253 R252 R251

33 33

33 33

R260 R259

CE0.1u

PC57

FD30 FD31

FD28 FD29

FD26 FD27

FD22 FD23 FD24 FD25

FD20 FD21

FD18 FD19

FD16 FD17

FD14 FD15

FD12 FD13

FD10 FD11

FD6 FD7 FD8 FD9

FD4 FD5

FD2 FD3

FD0 FD1

R258 R257

CY7C1021BV33-12ZC

BHE BLE

OE

CE

WE


IC40

VCC3

PC27 CE0.1u

PC52 CE0.1u


LAB/BA LB0 LB1 GND LB2 LB3 VCC3 LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC3 HB4 HB5 GND HB6 HB7 HAB/BA

IC37

PC53 CE0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25



IC19

PC13 CE0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24


VCC3

PC55 CE0.1u



IC30

PC40 CE0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

F0_SA_D0 F0_SA_D1 F0_SA_D2 F0_SA_D3 F0_SA_D4 F0_SA_D5 F0_SA_D6 F0_SA_D7 F0_SA_D8 F0_SA_D9 F0_SA_D10 F0_SA_D11 F0_SA_D12 F0_SA_D13 F0_SA_D14 F0_SA_D15

VCC3

R272 F0_SA_/SWE VCC3 R273

/CS5

PC15

CE0.1u

VCC3

DD14 DD15

DD12 DD13

DD10 DD11

DD6 DD7 DD8 DD9

DD4 DD5

DD2 DD3

DD0 DD1

CE0.1u

/WE1 /RD2

RA[0..25]

F0_SA_/SWE

RA[0..25]

/CS5

/WR2

DD[0..63]

/WR2

DD[0..63]

VCC3


F0_SB_/SOE

0 T107

0

R_non(10K)

VCC3 R280 T108

R281 R_non(10K)

R276 F0_SB_/SWE VCC3 R277

F0_SB_D0 F0_SB_D1 F0_SB_D2 F0_SB_D3 F0_SB_D4 F0_SB_D5 F0_SB_D6 F0_SB_D7 F0_SB_D8 F0_SB_D9 F0_SB_D10 F0_SB_D11 F0_SB_D12 F0_SB_D13 F0_SB_D14 F0_SB_D15

/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG

T57

VCC1.5


/ALT_RESET /ALT_WE /ALT_CS

DDA_StoM

R244

0 C45 C_non


CLK60_2

F0_SA_D[0..15] F0_SA_A[0..12]

VCC3

/ALT_DATA

/ALT_DATA

DDA_CLK DDA_MtoS F0_SAVE F0_SII_in1 F0_SII_in0 DDA_CLK DDA_MtoS F0_SAVE F0_SII_in1 F0_SII_in0 F0_SA_D3 F0_SA_D4 F0_SA_D1 F0_SA_D2 F0_SA_D0 F0_SA_D9 F0_SA_D6 F0_SA_D5 F0_SA_D7 F0_SA_D8 F0_SA_D10 F0_SA_D11 F0_SA_D12 F0_SA_D15 F0_SA_D14 F0_SA_D13

CLK60_2

/ALT_RESET /ALT_WE /ALT_CS

40 39

41

6

17

7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38

/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG

FA[16..25] FD[0..31]

/ALT_STATUS

/ALT_STATUS

F0_SA_/SWE F0_SA_/SOE

T80 T52 T50 T51 T54

F0_SA_/SWE F0_SA_/SOE

FD4 FD3 FD2 FD8 FD13 FD12 FD1 FD7 FD11 T55 FA18 FA19 FD6 FD0 T53 FD5

J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14

EP1C6F256C8N

IC35


MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC


CY7C1021BV33-12ZC

BHE BLE

OE

CE

WE


IC41

22 23 28

5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18

CE0.1u

PC59

VCC3

F0_SB_A0 F0_SB_A1 F0_SB_A2 F0_SB_A3 F0_SB_A4 F0_SB_A5 F0_SB_A6 F0_SB_A7 F0_SB_A8 F0_SB_A9 F0_SB_A10 F0_SB_A11 F0_SB_A12

CE0.1u

PC173 CE0.1u

CE0.1u

PC156 CE0.1u

PC160

PC157

CE0.1u

PC155

CE0.1u

PC154

CE0.1u

PC161

CE0.1u

PC164

CE0.1u

PC169

CE0.1u

PC166

CE0.1u

PC170

CE0.1u

PC174

VCC1.5

F0_SB_D[0..15]

SIB_[0..3] SIA_[0..3] SCK[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9]

CE0.1u

PC172

CE0.1u

PC146

CE0.1u

PC143

CE0.1u

PC165

CE0.1u

PC163

CE0.1u

PC142

CE0.1u

PC158

CE0.1u

PC171

/F0_INTREQ F_ENC_PHB F_ENC_PHA

CE0.1u

PC168

CE0.1u

PC162

D15 FD10 D16 FD15 E15 FD9 E16 FD14 F15 T56 F13 NCHG3 F14 NCHG2 F16 NCHG1 G15 NCHG0 G13 FA20 G14 FA22 H12 FA17 J16 T58 K15 T59 K16 CH3 L16 CH2 L15 CH1 L14 CH0 M16 FD30 M15 FD25 L13 T61 M14 FD21 M13 FD16 N14 FD22 L12 T62 K14 FA21 K12 FA16 N16 FD31 N15 FD26 R16 T60 P15 FD27 P14 FD23 N13 FD17 R15 FD28 T15 FD29 P13 FD18 R14 FD24 R13 FD19 T13 FD20 R12 LAT3 P12 LAT2 M12 LAT1 M11 LAT0 M9 T82 N12 N11 P11 F0_SB_D13 R11 F0_SB_D14 P10 F0_SB_D11 N10 F0_SB_D10 T11 F0_SB_D15 R10 F0_SB_D12 N9 F0_SB_D5 P9 F0_SB_D6 T9 F0_SB_D8 R9 F0_SB_D7 M10 F0_SB_D9 M8 F0_SB_D0 F0_SB_D2 P8 N8 F0_SB_D1 T8 F0_SB_D4 R8 F0_SB_D3 N7 /F0_DAC_RESET P7 /ALT_RD

F0_SB_A[0..12]

K4 K13 H3 J4 H4 K3 G4 D4 C2 C3 B1 G5 F4 D3 E4 F5 E3 D2 E2 D1 F3 G3 F2 E1 G2 F1 H5 J1 K2 L3 K1 L1 L2 M1 N1 M2 N2 M3 L5 M4 N3 K5 L4 R1 P2 P3 N4 R2 T2 R3 P4 R4 T4 R5 P5 M5 M6 N5 N6 P6 R6 M7 T6 R7

2-8 /CE /CE T106 T102 T81 T101 F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 F0_DAC_A8 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1 F0_DAC_B2 F0_DAC_B3 T104 T105 F0_DAC_B4 F0_DAC_B5 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9 SCK0 SCK1 SCK2 SCK3 SIA_0 SIA_1 SIA_2 SIA_3 SIB_0 SIB_1 SIB_2 SIB_3 F0_SB_A0 F0_SB_A1 F0_SB_A2 F0_SB_A3 F0_SB_A4 F0_SB_A5 F0_SB_A9 F0_SB_A8 F0_SB_A6 F0_SB_A10 F0_SB_A7 F0_SB_A11 F0_SB_A12 T83

/F0_DAC_RESET /ALT_RD /F0_INTREQ F_ENC_PHB F_ENC_PHA

CE0.1u

CE0.1u

CE0.1u

PC167

CE0.1u

VCC3 PC145

PC159

PC144

F0_SB_/SOE F0_SB_/SWE

LAT[0..3]

CH[0..3]

NCHG[0..3]



LAT[0..3]

CH[0..3]

NCHG[0..3]

R278 1.0K

3

/F0_DAC_RESET /F1_DAC_RESET F0_SAVE F1_SAVE

NCHG0 NCHG1 NCHG2 NCHG3

CH0 CH1 CH2 CH3

LAT0 LAT1 LAT2 LAT3

SIB_0 SIB_1 SIB_2 SIB_3

SIA_0 SIA_1 SIA_2 SIA_3

2 1

F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9


1 2 3 4

FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7

1 2 3 4

FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B0 FF0_DAC_B1

1 2 3 4

FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9

1 2 3 4

SSI0_A SSI1_A SSI2_A SSI3_A

8 7 6 5

1 2 3 4

8 7 6 5

1 2 3 4

R271 R279 R293 R290

VCC

0 0 0 0

OUTY TC7SET08F

GND

INA INB

PC4 CE0.1u

/FF0_DAC_RESET /FF1_DAC_RESET FF0_P_SAVE FF1_P_SAVE

/RESET_LCD

NNCHG0 NNCHG1 NNCHG2 NNCHG3

CCH0 CCH1 CCH2 CCH3

LLAT0 LLAT1 LLAT2 LLAT3

SSI0_B SSI1_B SSI2_B SSI3_B


SSCK0 SSCK1 SSCK2 SSCK3




FF0_DAC_A8 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT1



/RESET_LCD

VCC

/FF0_DAC_RESET /FF1_DAC_RESET FF0_P_SAVE FF1_P_SAVE

4

5


RA54 TFN3NTJ000V CCH0 8 1 CCH1 7 2 CCH2 6 3 CCH3 5 4

RA53 TFN3NTJ000V


RA52 TFN3NTJ000V SSI0_B 8 1 SSI1_B 7 2 SSI2_B 6 3 SSI3_B 5 4

RA51 TFN3NTJ000V

8 7 6 5

RA50 TFN3NTJ000V SSCK0 8 1 SSCK1 7 2 SSCK2 6 3 SSCK3 5 4

RA49 TFN3NTJ000V

8 7 6 5

RA48 TFN3NTJ000V FF0_DAC_B2 8 1 FF0_DAC_B3 7 2 FF0_DAC_B4 6 3 FF0_DAC_B5 5 4

RA47 TFN3NTJ000V

8 7 6 5

RA46 TFN3NTJ000V FF0_DAC_A8 8 1 FF0_DAC_A9 7 2 FF0_DAC_LAT0 6 3 FF0_DAC_LAT1 5 4

RA45 TFN3NTJ000V

8 7 6 5

RA44 TFN3NTJ000V FF0_DAC_A0 8 1 FF0_DAC_A1 7 2 FF0_DAC_A2 6 3 FF0_DAC_A3 5 4

RA55 TFN3NTJ000V IC5

F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1

F0_DAC_A8 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1

F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7


SCK0 SCK1 SCK2 SCK3

R270 1.0K

/RESET

NCHG[0..3]

CH[0..3]

LAT[0..3]

SIB_[0..3]

F0_DAC_B[0..9]

F0_DAC_LAT[0..3]

F0_DAC_A[0..9]

/F0_DAC_RESET /F1_DAC_RESET F0_SAVE F1_SAVE

/RESET

NCHG[0..3]

CH[0..3]

LAT[0..3]

SIB_[0..3]

SIA_[0..3]

SCK[0..3]

F0_DAC_B[0..9]

F0_DAC_LAT[0..3]

F0_DAC_A[0..9]

2

FA[16..25] FD[0..31]


F1_SA_/SOE

F1_SA_/SWE


F1_SA_/SOE

0

T109

F1_SA_D0 F1_SA_D1 F1_SA_D2 F1_SA_D3 F1_SA_D4 F1_SA_D5 F1_SA_D6 F1_SA_D7 F1_SA_D8 F1_SA_D9 F1_SA_D10 F1_SA_D11 F1_SA_D12 F1_SA_D13 F1_SA_D14 F1_SA_D15

0

R_non(10K)

VCC3 R284

T113

R285 R_non(10K)

R282 F1_SA_/SWE VCC3 R283

/ALT_CS /ALT_WE /ALT_RESET CLK60_2

/ALT_CS /ALT_WE /ALT_RESET CLK60_2 F1_SA_A0 F1_SA_A1 F1_SA_A2 F1_SA_A3 F1_SA_A4 F1_SA_A5 F1_SA_A9 F1_SA_A8 F1_SA_A6 F1_SA_A10 F1_SA_A7 F1_SA_A11 F1_SA_A12


FA[16..25]

FD[0..31]

/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG /CE

F1_SA_A[0..12] F1_SA_D[0..15]

T70

VCC1.5

VCC3

FA[16..25]

FD[0..31]

/ALT_DATA

/ALT_DATA

/ALT_STATUS

/ALT_STATUS

F1_SA_/SWE F1_SA_/SOE T84 T65 T63 T64 T67 FD4 FD3 FD2 FD8 FD13 FD12 FD1 FD7 FD11 T68 FA18 FA19 FD6 FD0 T66 FD5

F1_SAVE F1_SII_in1 F1_SII_in0

T87 T85 T86 F1_SAVE F1_SII_in1 F1_SII_in0 F1_SA_D3 F1_SA_D4 F1_SA_D1 F1_SA_D2 F1_SA_D0 F1_SA_D9 F1_SA_D6 F1_SA_D5 F1_SA_D7 F1_SA_D8 F1_SA_D10 F1_SA_D11 F1_SA_D12 F1_SA_D15 F1_SA_D14 F1_SA_D13 F1_SA_/SWE F1_SA_/SOE

J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14

EP1C6F256C8N

IC36


MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

40 39

41

6

17

7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38

NC NC NC


CY7C1021BV33-12ZC

BHE BLE

OE

CE

WE


IC42

22 23 28

5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18

CE0.1u

PC60

VCC3


F1_SB_/SOE

F1_SB_/SWE

F1_SB_/SOE

0 T117

0 T118

R_non(10K)

VCC3 R294

R295 R_non(10K)

R287 F1_SB_/SWE VCC3 R289

F1_SB_D0 F1_SB_D1 F1_SB_D2 F1_SB_D3 F1_SB_D4 F1_SB_D5 F1_SB_D6 F1_SB_D7 F1_SB_D8 F1_SB_D9 F1_SB_D10 F1_SB_D11 F1_SB_D12 F1_SB_D13 F1_SB_D14 F1_SB_D15

40 39

41

6

17

7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38

NC NC NC


CY7C1021BV33-12ZC

BHE BLE

OE

CE

WE


IC43

F1_SB_D[0..15]

22 23 28

5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18


CE0.1u

PC61

VCC3

F1_SB_A0 F1_SB_A1 F1_SB_A2 F1_SB_A3 F1_SB_A4 F1_SB_A5 F1_SB_A6 F1_SB_A7 F1_SB_A8 F1_SB_A9 F1_SB_A10 F1_SB_A11 F1_SB_A12

F1_SB_A[0..12]

DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

K4 /ALT_DCLK /ALT_CONF_DONE K13 /ALT_CONFIG H3 J4 /CE H4 K3 G4 D4 C2 C3 B1 G5 F4 D3 E4 F5 E3 D2 E2 D1 F3 G3 F2 E1 G2 F1 H5 J1 K2 L3 K1 L1 L2 M1 N1 M2 N2 M3 L5 M4 N3 K5 L4 R1 P2 P3 N4 R2 T2 R3 P4 R4 T4 R5 P5 M5 M6 N5 N6 P6 R6 M7 T6 R7

2-9

T112 T116 T111 T88 T110 F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 F1_DAC_A8 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1 F1_DAC_B2 F1_DAC_B3 T114 T115 F1_DAC_B4 F1_DAC_B5 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9 SCK4 SCK5 SCK6 SCK7 SIA_4 SIA_5 SIA_6 SIA_7 SIB_4 SIB_5 SIB_6 SIB_7 F1_SB_A0 F1_SB_A1 F1_SB_A2 F1_SB_A3 F1_SB_A4 F1_SB_A5 F1_SB_A9 F1_SB_A8 F1_SB_A6 F1_SB_A10 F1_SB_A7 F1_SB_A11 F1_SB_A12 T90

/F1_INTREQ F_ENC_PHB F_ENC_PHA

D15 FD10 D16 FD15 E15 FD9 E16 FD14 F15 T69 F13 NCHG7 F14 NCHG6 F16 NCHG5 G15 NCHG4 G13 FA20 G14 FA22 H12 FA17 J16 T71 K15 T72 K16 CH7 L16 CH6 L15 CH5 L14 CH4 M16 FD30 M15 FD25 L13 T74 M14 FD21 M13 FD16 N14 FD22 L12 T75 K14 FA21 K12 FA16 N16 FD31 N15 FD26 R16 T73 P15 FD27 P14 FD23 N13 FD17 R15 FD28 T15 FD29 P13 FD18 R14 FD24 R13 FD19 T13 FD20 R12 LAT7 P12 LAT6 M12 LAT5 M11 LAT4 M9 T89 N12 N11 P11 F1_SB_D13 R11 F1_SB_D14 P10 F1_SB_D11 N10 F1_SB_D10 T11 F1_SB_D15 R10 F1_SB_D12 N9 F1_SB_D5 P9 F1_SB_D6 T9 F1_SB_D8 R9 F1_SB_D7 M10 F1_SB_D9 M8 F1_SB_D0 P8 F1_SB_D2 N8 F1_SB_D1 T8 F1_SB_D4 R8 F1_SB_D3 N7 /F1_DAC_RESET P7 /ALT_RD NCHG[4..7]


LAT[4..7]

CH[4..7]

NCHG[4..7]


/F1_DAC_RESET /ALT_RD /F1_INTREQ F_ENC_PHB F_ENC_PHA


LAT[4..7]

CH[4..7]

F1_DAC_B[0..9]

F1_DAC_LAT[0..3]

F1_DAC_A[0..9]

F1_SII_in1 F1_SII_in0 F0_SII_in1 F0_SII_in0

NCHG[4..7]

CH[4..7]

LAT[4..7]

SIB_[4..7]

SIA_[4..7]

SCK[4..7]

F1_DAC_B[0..9]

NCHG4 NCHG5 NCHG6 NCHG7

CH4 CH5 CH6 CH7

LAT4 LAT5 LAT6 LAT7

SIB_4 SIB_5 SIB_6 SIB_7

SIA_4 SIA_5 SIA_6 SIA_7

SCK4 SCK5 SCK6 SCK7



F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1

F1_DAC_A8 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT1



F1_SII_in1 F1_SII_in0 F0_SII_in1 F0_SII_in0

F1_DAC_LAT[0..3]

F1_DAC_A[0..9]

1 2 3 4


8 7 6 5 1 2 3 4

1 2 3 4


8 7 6 5

1 2 3 4

1 2 3 4


1 2 3 4


R286 R288 R291 R292

R_non(0) R_non(0) R_non(0) R_non(0)

RA67 TFN3NTJ000V

8 7 6 5

RA66 TFN3NTJ000V CCH4 8 1 CCH5 7 2 CCH6 6 3 CCH7 5 4

RA65 TFN3NTJ000V

8 7 6 5

RA64 TFN3NTJ000V SSI4_B 8 1 SSI5_B 7 2 SSI6_B 6 3 SSI7_B 5 4

RA63 TFN3NTJ000V


RA62 TFN3NTJ000V SSCK4 8 1 SSCK5 7 2 SSCK6 6 3 SSCK7 5 4

RA61 TFN3NTJ000V

8 7 6 5

RA60 TFN3NTJ000V FF1_DAC_B2 8 1 FF1_DAC_B3 7 2 FF1_DAC_B4 6 3 FF1_DAC_B5 5 4

RA59 TFN3NTJ000V


RA58 TFN3NTJ000V FF1_DAC_A8 8 1 FF1_DAC_A9 7 2 FF1_DAC_LAT0 6 3 FF1_DAC_LAT1 5 4

RA57 TFN3NTJ000V

8 7 6 5

RA56 TFN3NTJ000V FF1_DAC_A0 8 1 FF1_DAC_A1 7 2 FF1_DAC_A2 6 3 FF1_DAC_A3 5 4

FF1_SII_in1 FF1_SII_in0 FF0_SII_in1 FF0_SII_in0


CCH4 CCH5 CCH6 CCH7


SSI4_B SSI5_B SSI6_B SSI7_B


SSCK4 SSCK5 SSCK6 SSCK7




FF1_DAC_A8 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT1



FF1_SII_in1 FF1_SII_in0 FF0_SII_in1 FF0_SII_in0

R46 0

42V_SENSE

P_SIDE

FF1_DAC_A1 FF1_DAC_A3 FF1_DAC_A5 FF1_DAC_A7 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT2 FF1_DAC_B0 FF1_DAC_B2 FF1_DAC_B4 FF1_DAC_B6 FF1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_2 PSFAN_ON HEAD_SENS HEAD_TH

FF0_DAC_A0 FF0_DAC_A2 FF0_DAC_A4 FF0_DAC_A6 FF0_DAC_A8 /FF0_DAC_RESET FF0_DAC_LAT1 FF0_DAC_LAT3 FF0_DAC_B1 FF0_DAC_B3 FF0_DAC_B5 FF0_DAC_B7 FF0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3

C25 C_non

F_ENC_PHB

70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2

140 138 136 134 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72

CE0.1u

PC190 CE0.1u

PC187 CE0.1u

CE0.1u

PC192 CE0.1u

PC178 CE0.1u

PC177 CE0.1u

PC193 CE0.1u

PC183

CE0.1u

PC189 CE0.1u

PC180

TX24-140R-LT-H1

69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1

139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71

CN18

+

VCC

PC151

42V_SENSE

P_SIDE

FF1_DAC_A1 FF1_DAC_A3 FF1_DAC_A5 FF1_DAC_A7 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT2 FF1_DAC_B0 FF1_DAC_B2 FF1_DAC_B4 FF1_DAC_B6 FF1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_2 PSFAN_ON HEAD_SENS HEAD_TH

ENC_PHB FF0_DAC_A0 FF0_DAC_A2 FF0_DAC_A4 FF0_DAC_A6 FF0_DAC_A8 /FF0_DAC_RESET FF0_DAC_LAT1 FF0_DAC_LAT3 FF0_DAC_B1 FF0_DAC_B3 FF0_DAC_B5 FF0_DAC_B7 FF0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3

VCC

C32 100u/25V

CE0.1u

PC194

CE0.1u

PC195

CE0.1u

PC186

CE0.1u

PC147

CE0.1u

CE0.1u

PC175

CE0.1u

PC176

CE0.1u

CE0.1u

PC182

CE0.1u

PC185

CE0.1u

PC150

PC149

CE0.1u

PC181

CE0.1u

PC191

VCC1.5

CE0.1u

PC188

CE0.1u

PC184

VCC3

FF1_DAC_A0 FF1_DAC_A2 FF1_DAC_A4 FF1_DAC_A6 FF1_DAC_A8 /FF1_DAC_RESET FF1_DAC_LAT1 FF1_DAC_LAT3 FF1_DAC_B1 FF1_DAC_B3 FF1_DAC_B5 FF1_DAC_B7 FF1_DAC_B9 SSCK5 SSCK7 SSI5_A SSI7_A SSI5_B SSI7_B LLAT5 LLAT7 CCH5 CCH7 NNCHG5 NNCHG7 HEAD_U/D_1 HD_POWER FF1_SII_in1 FF1_SII_in0 FF1_P_SAVE FF0_SII_in1 FF0_SII_in0 FF0_P_SAVE

CE0.1u

PC179

C26 C_non

F_ENC_PHA

FF0_DAC_A1 FF0_DAC_A3 FF0_DAC_A5 FF0_DAC_A7 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT2 FF0_DAC_B0 FF0_DAC_B2 FF0_DAC_B4 FF0_DAC_B6 FF0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2

R47 0

PC148

FF1_DAC_A0 FF1_DAC_A2 FF1_DAC_A4 FF1_DAC_A6 FF1_DAC_A8 /FF1_DAC_RESET FF1_DAC_LAT1 FF1_DAC_LAT3 FF1_DAC_B1 FF1_DAC_B3 FF1_DAC_B5 FF1_DAC_B7 FF1_DAC_B9 SSCK5 SSCK7 SSI5_A SSI7_A SSI5_B SSI7_B LLAT5 LLAT7 CCH5 CCH7 NNCHG5 NNCHG7 HEAD_U/D_1 HD_POWER FF1_SII_in1 FF1_SII_in0 FF1_P_SAVE FF0_SII_in1 FF0_SII_in0 FF0_P_SAVE

ENC_PHA FF0_DAC_A1 FF0_DAC_A3 FF0_DAC_A5 FF0_DAC_A7 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT2 FF0_DAC_B0 FF0_DAC_B2 FF0_DAC_B4 FF0_DAC_B6 FF0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2

VCC


2

BT1

42V_SENSE

CROPMARK

P_SIDE

HEAD_TH

1

PC500

42V_SENSE

CROPMARK

P_SIDE

R66

1SS355

R70

R69

R68

R67

CE1u

C50

33

CE1u

C49

33

CE1u

C48

33

CE1u

C47

33

R_non(10K)

VCC

2 4 3

D12

Cd

PC69

CE0.1u

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

11

6

R138 10K

12 2 7

74LVC541

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

IC500

VCC3

18 17 16 15 14 13 12 11

Sens

OUT

RN5VD29A

VDD NC GND

IC33

Vc

Vi

Vo

470 1%

R71

1SS355 IC39 SI-3033ZF

RTC_WDATA RTC_CLK RTC_CE

CE0.1u

1SS355 D9 R165 10K

HEAD_TH

BCR20V4

2

D10

1

2

VCC3

VCC3

PC215 CE0.1u

CE0.1u

PC51

RTC_WDATA RTC_CLK RTC_CE

VCC3

CR2032-RTC BACKUP HOLDER BATTERY BCR20V4

+

PC216 CE0.1u

AD_DATA HEAD_U/D_D0 HEAD_U/D_D1 HEAD_IDE

C33 10u/16V

VCC

B2PS-VH

VCC

GND

10K

R134

5

1

RX-4045SA

GND

VDD

DI CLK CE

IC6

1 19

2 3 4 5 6 7 8 9

VCC3

AD_CK AD_IN

/AD_CS

TEST

NC NC NC NC NC

INT FOUT

DO

74LVC14

CE0.01u

C43

5

R247 1.0K

+

IC31C

C34 100u/25V

VCC3

5

4

9

5

2 1 12 13

3 4 5 6

R135

10 3

1 4 8 9 14

R132

13

0

3

VSS

VREF AGND

DO SARS

VDD

TP24

VC

7

9 8

10 11

14

VCC

+

RA40

F0IN F0OUT

PC62

R299

CE0.1u 0 AD_OUT

DDA_CLK

/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM

/INTDDA DDA_MtoS DDA_StoM

PINCHPOS CROP_ONOUT /SERIAL_START /SRVBRD_RESET /MTRERR /LESSTHANF /LESSTHANS

R242

1.0K 1%

R308

120 1%

R307

120 1%

R306

10 1%

R249

10 1%

R243

100 1%

VCC3

EXBV8V103J

4

3

CROPMARK

VADJ

VO

PQ070XZ1HZ

1SS355

D11

2

C23 C_non(10u/16V)

VO

AIC1086PM

1SS355

D7

VIN

IC46

VI

IC34

RTC_DATA

AD_OUT HEAD_U/D_1 HEAD_U/D_2 HEAD_SENS

2

1

PC153 CE0.1u

PC239 CE0.1u

0 RTC_DATA

33 33 33

8

10K

R248

TLC0834ID

CS NC CK DI

AIN0 AIN1 AIN2 AIN3

IC44

R501 R502 R503

CE0.1u

74LVC14

IC31D

VCC3

PC47

VCC3

6

C46 CE0.1u

TP138

D8 SML312ECT(GRN)

100pF

C501

3

10K

R133

100pF

C502

ADJ 1 GND 5

+ C35 100u/25V

TP139

C36 100u/25V

C24 100u/25V

AD_OUT

DDA_CLK

/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM

DDA_MtoS DDA_StoM

5 4 6 3 7 2 8 1

2 1

TP140

100pF

10K

R296

TP141

C500

10K

TP142

10K

R297

2-10

R298

5 4 6 3 7 2 8 1

CE0.1u

C51

TP143


CROPMARK PINCHPOS CROP_ONOUT /SERIAL_START /SRVBRD_RESET /MTRERR /LESSTHANF /LESSTHANS

R136

0

TP25

53398-1190

1 2 3 4 5 6 7 8 9 10 11

CN7

C39 C_non

VCC3

TU_STBY TU_STATE FD_STBY FD_STATE

CE0.1u

PC501

DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7

/PANEL /PANEL_WR /RESET_LCD

PD[0..7]

18 17 16 15 14 13 12 11

CE0.1u

PC2

74LVC541

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

IC7

18 17 16 15 14 13 12 11

74LVC541

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

IC501

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

1 19

2 3 4 5 6 7 8 9

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

18 17 16 15 14 13 12 11

1 19

2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

A0 A1 A2 A3 A4 A5 A6 A7 E DIR

74LVC245

B0 B1 B2 B3 B4 B5 B6 B7

IC4

TC74VHCT541AFT

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

RXD2 TXD2

EXTIN

/SENSOR

C4 100pF

C6 100pF

12

R4 R2 R506 R507 C3 100pF

R8 R6 R504 R505 C5 100pF

11

R139 R140 R141 R142 R143 R144 R145 R146

19 1

2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

74LVC14

IC31E

RXD2 TXD2

10

PRINT_CARRIAGE_ORG PINCH_ROLL_U/D FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER CUTTING_CARRIAGE_ORG MAINTENANCE_COVER L

TU_ON TU_REV FD_ON FD_REV

EXTIN

1 19

2 3 4 5 6 7 8 9

PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0

/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1

CE0.1u

PC5

VCC3

/PANEL /PANEL_WR /RESET_LCD

PD[0..7]

VCC

TO SERVO BOARD

DB[0..7]

52808-2590

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN8

DB[0..7]

TO HEATER BOARD

C38 C_non

TP30 TP29 TP28 TP27

TP33 TP32 TP31

TP43 TP42

TP44 F0IN F0OUT

/INTDDA R137 0

10K

R305

VCC1.55

R250 10K

CE0.1u

VCC1.5

C44

EXBV8V103J

RA39

+

+

TP130

/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1

IC3

33 33 33 33 33 33 33 33

R5 R7

33 33 33 33 C505 100pF

33 33 33 33 C503 100pF

VCC3

74LVC14

IC31F

TP19

TP18

C506 100pF

C504 100pF

10K 10K

33

R269

R3 VCC3 10K

13

CE0.1u

PC3

VCC3

10K

10K

10K

R1 10K

R267 10K

VCC TP137 TP134 TP136 TP133 TP135

TP62 TP61 TP60

PC505 10u/16V +

TP59 TP58 TP57 TP54 TP53 TP51

PC508

TP50 TP49 TP48 TP47

D504 D506 UDZS 5.1B UDZS 5.1B D505 D507 UDZS 5.1B UDZS 5.1B

TO PANEL BOARD

TO SENSOR

TO COVER SW 1 2 3 4 5 6

TO PAPER SENSOR

53398-0490 CN11

1 2 3 4

CN10

53014-0610

1 2 3 4 5 6

CN9

52808-2490

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CN6

TO CUT CARI ORG

TO MONITOR SERIAL

53014-09

1 2 3 4 5 6 7 8 9

CN4

TO TAKE UP UNIT TO FEEDER UNIT

53398-0590

1 2 3 4 5

CN16

53398-0390

1 2 3

53398-0690 PC509 CE0.1u CN12

CE0.1u

VCC PC507 CE0.1u R149 10K

TP46

TP45

+

PC504 PC506 10u/16V CE0.1u

TP21 TP22 TP23

TP20

TP17

TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16

VCC

D503 D501 UDZS 5.1B UDZS 5.1B D500 D502 UDZS 5.1B UDZS 5.1B

R268 10K

VCC

R155 10K

R153 10K

R154

R150 10K

R151

R148

R147

10K

0

0

R131

R122

0

0 0 0 0 0 0 0 0 0 0 0 0

0

0

VCC

PC510 CE0.1u

R121

R120

R116 R117 R118 R123 R124 R125 R126 R127 R128 R129 R130 R119

R115

2

CN17


2-11

/RCS2 /RCS3

/RWE /ROE /RCS0

/RCS1

0 0 0 0 0 0

R193 R173 R21 R225 R224 R191

/RCS2 /RCS3

/RWE /ROE /RCS0

0 0

RD0 RD31

CPU_/RBE0 R174 CPU_/RBE1 R175

TP116

CPU_/RBE0 CPU_/RBE1

TP1 TP71

3

1 2

R177 10K

K16 L20 K19 L17 L18 L19 M20 M19 N20 P20 A10

B12 E12 D13 D14 A12 C12 B13 E14 C13 A13 B14 A14 C14 D15 E13 B15 A15 A16 B16 C15 D16 C16 B17 C17 A17 A18 A19 B18 A20 C18 D17 B19

RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31

TP107 TP108

D18 C19 B20 E17 E18 D19 F17 G17 F18 E19 C20 D20 G16 H17 G18 E20 F19 H18 H16 F20 G19 G20 H19 J17 J18 J16 J19 H20 J20 K20 K18 K17

RAB0 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 RAB24

RAB0 RAB24

OUTY

VCC

SN74LVC1G32DCK

GND

INA INB

IC25

AU1100-300MBD

RBEN0 RBEN1 RBEN2 RBEN3 RWE ROE RCS0 RCS1 RCS2 RCS3 EWAIT

RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31

RAD0 RAD1 RAD2 RAD3 RAD4 RAD5 RAD6 RAD7 RAD8 RAD9 RAD10 RAD11 RAD12 RAD13 RAD14 RAD15 RAD16 RAD17 RAD18 RAD19 RAD20 RAD21 RAD22 RAD23 RAD24 RAD25 RAD26 RAD27 RAD28 RAD29 RAD30 RAD31

IC16A

TP106 TP105

4

5

R22

PC36 CE0.1u

VCC3

PREG PCE1 PCE2 POE PWE PIOR PIOW PWAIT PIOS16

SDQMO SDQM1 SDQM2 SDQM3 SDRAS SDCAS SDWE SDCLK0 SDCLK1 SDCLK2 SDCS0 SDCS1 SDCS2 SDCKE SMROMCKE

SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31

SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1

33

/WR_STB

A8 D10 B10 B8 A7 C9 B7 A9 R159 B9 R176

R170 0

TP104

TP102 TP101

TP103 SDCLK

SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31

V2 U2 U3 U4 W1 V1 U1 T2 T3 T1 R5 R2 R3 R4 P5 P2 R1 P1 P3 P4 N3 N2 N4 N5 M3 M4 M5 M2 L2 N1 M1 L1

H3 H2 G2 G1 H5 H4 H1 L4 K4 J4 K1 K2 J1 J2 E9

SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12

G3 F2 F3 F1 F4 E1 E2 F5 E4 E3 E5 D1 D3 G4 G5

VCC3

/WR_STB

10K 10K

R166 R14

22 22

SDD[0..31]

SDA[0..12]

RAB[0..24]

RD[0..31]

15 39 37 38 19 18 17 16

SDCKE SDCLK1R2 /SDCS1

40

20 21

/SDQM2 /SDQM3

23 24 25 26 29 30 31 32 33 34 22 35 36

SDBA0 SDBA1


37 38 19 18 17 16

SDCKE SDCLK1R1 /SDCS1

40

15 39

20 21

23 24 25 26 29 30 31 32 33 34 22 35 36

/SDQM0 /SDQM1

SDBA0 SDBA1


VSS VSS VSS VSSQ VSSQ VSSQ VSSQ

VCC VCC VCC VCCQ VCCQ VCCQ VCCQ

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15

VSS VSS VSS VSSQ VSSQ VSSQ VSSQ

VCC VCC VCC VCCQ VCCQ VCCQ VCCQ

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15

IC24 EDS2516ADTA-75

NC

CKE CLK CS RAS CAS WE

LDQM DQM

A13/BA0 A12/BA1

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC

IC12 EDS2516ADTA-75

NC

CKE CLK CS RAS CAS WE

LDQM DQM

A13/BA0 A12/BA1

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC

28 41 54 6 12 46 52

1 14 27 3 9 43 49

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

28 41 54 6 12 46 52

1 14 27 3 9 43 49

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

VCC3

SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31

VCC3

SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15

PC20 CE0.1u

VCC3

PC8 CE0.1u

VCC3

PC22 CE0.1u

PC9 CE0.1u

PC34 CE0.1u

PC35 CE0.1u

32 13 34

/FROM /RWE /ROE

31 26 25 24 23 22 21 20 10 9 8 7 6 5 4 3 54 19 18 11 12 15 2

/RCS2

/FROM

/RCS0

JP1 2 4 6

52 33

43

17 1 27 28 29 30 55 56

35 37 39 41 44 46 48 50 36 38 40 42 45 47 49 51

/EPROM

/RWE CPU_/RBE0

/ROE

/EPROM

VSS2 VSS1

VDD

/EPROM

DIC-252

XJ8C-0611 /RCS2

1 /FROM 3 5

DIC-252 /RCS0

Short Plug

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 RY/BY NC1 NC2 NC3 NC4 NC5 NC6 NC7

TC58FVM7T2AFT

BYTE WP/ACC RESET

WE OE

CE

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22

Short Plug

53 VCC3 R178 4.7K 16 /NET_RESET 14

/RWE /ROE

/FROM

PC21 CE0.1u

/NET_RESET

PC19 CE0.1u

RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23

IC13

RD14 RD15

RD12 RD13

RD10 RD11

RD6 RD7 RD8 RD9

RD4 RD5

RD2 RD3

RD0 RD1

/RWE CPU_/RBE0

/ROE

/EPROM

PC75 PC74 CE0.1u CE0.1u

VCC3

RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15

PC67 CE0.1u

VCC

RAB23

RAB19 RAB21

RDB7 RDB6 RDB5 RDB4 RDB3 RDB2 RDB1 RDB0

RDB15 RDB14 RDB13 RDB12 RDB11 RDB10 RDB9 RDB8

VCC3

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50

VCC PC65 CE0.1u

PS-50PE-D4T1-PN1

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49

PC64 CE0.1u CN2

RDB[0..15]


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PC68 CE0.1u

/LOE LAB/BA LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LA7 LB7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 /HOE HAB/BA

IC2

RDB14 RDB15

RDB12 RDB13

RDB10 RDB11

RDB6 RDB7 RDB8 RDB9

RDB4 RDB5

RDB2 RDB3

RDB0 RDB1

RAB9 RAB8 RAB7 RAB6 RAB5 RAB4 RAB3 RAB2 RAB1 RAB20 RAB22 /NET_RESET CPU_/RBE1 /RCS3

RAB18 RAB17 RAB16 RAB15 RAB14 RAB13 RAB12 RAB11 RAB10

VCC3

/NET_RESET CPU_/RBE1 /RCS3

RD[0..31]


2

2-12

R167

VCC3

R171

VCC3

0

MMZ1608S800A

L4

0

+

+

WDT_/MR

4.7K

R226

2 1 3 4

C10 4.7u/16V

WDO RESET WDI PFO

PC87 CE0.1u XAGND32

XPWR32

PC88 CE0.1u XAGND12

XPWR12

XAGND32

XPWR32

XAGND12

XPWR12

/NET_RESET

8 7 6 5

R229 R_non(4.7K)

ADM706RARZ

VCC MR GND PFI

PC37 CE0.1u IC26

VCC3

C13 4.7u/16V

WDT_/OUT

WDT

MMZ1608S800A

L5

WDT_/MR

WDT_/OUT

WDT

C11 CE4pF

C15 100u/10V

+

VCC3

/NET_RESET

R227 4.7K

VCC3

VCC3

VCC1.2

2 1 5

C12 CE4pF

+

+

VDD OUT

PC10 CE0.1u 4 3

ADJ

4

3

0

C20 CE68p R15 10K 1%

PC136 CE0.1u

PC107 CE0.1u C21 10u/16V +

+

PC105 CE0.1u

PC108 CE0.1u C22 10u/16V +

+

PC104 CE0.1u

PC103 CE0.1u C8 10u/16V +

+

PC89 CE0.1u

PC106 CE0.1u C14 10u/16V

C17 C16 C19 C18 10u/16V 10u/16V 10u/16V 10u/16V

LP3964EMP

VOUT

R228

XPWR12 XAGND12

R11

XPWR32 XAGND32

XPWR12 XAGND12

22

XPWR32 XAGND32

A3 B5

A5 A4

B1 B2

TP109 VCC1.2

C41 C_non

G9 G10 G11 G12 G13 G14 H14 J14 K14 L14 L16 M14 N14 P8 P9 P10 P11 P12 P13 P14

G7 G8 H7 J3 J7 K5 K7 L3 L7 M7 N7 P7

E15 F7 F8 F11 F12 F15 F16 G15 H6 J6 K15 L15 M6 N6 P15 R7 R8 R11 R12 R15 R16 T15

D5 D2 E7 /RESET_OUT /RESET_OUT E8 PWR_EN E6 R168 R_non(2.7K)C5 R169 10K C1 VCC3

R16 100 1%

VCC3

FXO-31FL 12.000MHz

INH GND

Y2

1SS355

D2

VIN SD GND

IC17

1 2

R513 R_non Y3 C001R 32.768KHz

AU1100-300MBD

VDDX1 VDDX2 VDDX3 VDDX4 VDDX5 VDDX6 VDDX7 VDDX8 VDDX9 VDDX10 VDDX11 VDDX12 VDDX13 VDDX14 VDDX15 VDDX16 VDDX17 VDDX18 VDDX19 VDDX20

VDDY1 VDDY2 VDDY3 VDDY4 VDDY5 VDDY6 VDDY7 VDDY8 VDDY9 VDDY10 VDDY11 VDDY12

VDDI1 VDDI2 VDDI3 VDDI4 VDDI5 VDDI6 VDDI7 VDDI8 VDDI9 VDDI10 VDDI11 VDDI12 VDDI13 VDDI14 VDDI15 VDDI16 VDDI17 VDDI18 VDDI19 VDDI20 VDDI21 VDDI22

RESETIN RESETOUT EXTCLK0 EXTCLK1 PWR_EN VDDXOK VSEL

XPWR12 XAGND12

XTI12 XTO12

XPWR32 XAGND32

VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 VSS16 VSS17 VSS18 VSS19 VSS20 VSS21 VSS22 VSS23 VSS24 VSS25 VSS26 VSS27 VSS28 VSS29 VSS30 VSS31 VSS32 VSS33 VSS34 VSS35 VSS36 VSS37 VSS38 VSS39 VSS40 VSS41 VSS42 VSS43 VSS44 VSS45 VSS46 VSS47 VSS48 VSS49 VSS50 VSS51 VSS52 VSS53 VSS54 VSS55 VSS56 VSS57 VSS58 VSS59 VSS60 VSS61 VSS62 VSS63

GPIO0 GPIO1 GPIO7 GPIO16 GPIO17 GPIO18 GPIO19 GPIO20 GPIO21 GPIO22 GPIO23 D11 E10 E16 F6 F9 F10 F13 F14 G6 H8 H9 H10 H11 H12 H13 H15 J5 J8 J9 J10 J11 J12 J13 J15 K3 K6 K8 K9 K10 K11 K12 K13 L5 L6 L8 L9 L10 L11 L12 L13 M8 M9 M10 M11 M12 M13 M15 N8 N9 N10 N11 N12 N13 N15 N16 P6 R6 R9 R10 R13 R14 T5 T16

C6 D6 D9 Y7 W6 Y6 T9 Y8 V8 U7 V7

R189

PR_WREN WDT /RBE0 /RBE1 /RBE2

/RBE3 /FIFO_HALF_NET

VCC3 10K

PR_WREN WDT /RBE0 /RBE1 /RBE2

/RBE3 /FIFO_HALF_NET

VCC3

TP88

0 R510

D4 B4

R_non R514

ROMSIZE ROMSEL

4.7K R190

XTI32 XT032

4.7K R210

IC16C

4.7K R209

A2 B3

4.7K R211

0 0

2

R508 R509


R172

10K

D7 C8

V15 Y16 V11

U12 V13 U16 W15

V14 U13 W14 T13 U14

T7 V5 T6 V4 Y3 Y2 W4 W3 Y1 T4 W2 V3 U5

P17 M17 M16 R19 T17 R20 T20 N19 N18 N17 M18 P16 R17 R18 T18 P19 P18 T19 U20 V20 W20 V6 U6

AU1100-300MBD

DMA_REQ0 DMA_REQ1

IRDATX IRDARX IRFIRSEL

I2SCLK I2SWORD I2SDI I2SDIO

ACSYNC ACBCLK ACDO ACDI ACRST

SDMS0_CLK SDMS0_CMD SDMS0_DAT0 SDMS0_DAT1 SDMS0_DAT2 SDMS0_DAT3 SDMS1_CLK SDMS1_CMD SDMS1_DAT0 SDMS1_DAT1 SDMS1_DAT2 SDMS1_DAT3 SDMS_MS_EN

LCD_FCK LCD_LCK LCD_PCK LCD_BIAS LCD_LEND LCD_D0 LCD_D1 LCD_D2 LCD_D3 LCD_D4 LCD_D5 LCD_D6 LCD_D7 LCD_D8 LCD_D9 LCD_D10 LCD_D11 LCD_D12 LCD_D13 LCD_D14 LCD_D15 LCD_PWM0 LCD_PWM1

U1TXD U1RXD

RESVD0 RESVD1 RESVD2 RESVD3 RESVD4 RESVD5

SOCLK SODIN SODOUT SODEN

TESTEN TC0 TC1 TC2 TC3

TRST TDI TDO TMS TCK

N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO

USBH1P USBH1M

USBH0P USBH0M

U3TXD U3RXD U3CTS U3RTS U3DSR U3DTR U3DCD U3RI

T27

R220 R216

Y20 V19

W8 W7 T8 Y5 W5 Y4

W16 W18 Y17 U15

C3 B6 C7 D8 A6

C4 U19 U18 C2 V18

U8 U10 Y11 V10 U9 V9 W11 Y10 W13 U11 T12 T10 Y14 W10 W9 Y9

15K 15K

R223 R222

W17 Y18

PC137 CE0.1u

VCC3

15K 15K

0 0

R217 R218

0

0

R212

Y12 Y15 U17 W12 Y19 T11 V17 V16

R221

0

R214

V12 T14

T31

T29

T22 T30 T24 T18 T28

VCC3 4.7K 330 4.7K 4.7K 4.7K 4.7K

R114 R112 R111 R110 R109

74LVC14

3

1 2

13

11

3

VCC3

+

1.5K

L2 MMZ1608S800A

R108

OUTY

VCC

4

5

VCC3 PC66 CE0.1u

L1 MMZ1608S800A C2 C1 CE0.1u CE0.1u

VCC3

33

R231

33

R232

33

R230

SN74LVC1G32DCK

GND

INA INB

IC1

C9 4.7u/16V

74LVC14

74LVC14

IC27E

74LVC14

IC27F 12

10

4

IC27D 9

5

1

IC27B

74LVC14

IC27C

74LVC14

R113

N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO

8

6

2

IC27A

TP120

TP115

32 8

36

14 48

9 10 12 13 15

7 2 6 5 4 3 16 22 21 20 19 18 23 1 25 26 24

1 2

VDD OUT

PC73 CE0.1u 4 3

ACT

TP65

R10

29 35 11 17 45

27 28 37 38 39 40 41 42 43 44 46 47

34

33

31

30

22

VCC3

PR_RXD PR_TXD PR_RTS PR_CTS

VCC3

AGND AGND AGND AGND AGND

NC RESET ANE DUPLEX SPEED RPTR LDPS RESETB ISOLATE MII X1 X2

TPTX+

TPTX-

TPRX+

TPRX-

VCC3

FXO-31FL 25.000MHz

INH GND

Y1

RTL8201BL

PWFBOUT PWFBIN

AVDD33

DVDD33 DVDD33

LED0 LED1 LED2 LED3 LED4

TXC TXEN TXD0 TXD1 TXD2 TXD3 RXC RXDV RXD0 RXD1 RXD2 RXD3 CRS COL MDC MDIO RXER/FXEN

IC8

4.7K R160

U0TXD U0RXD

4.7K R161

LCLK LWAIT LWR0 LWR1 LRD0 LRD1

4.7K R196

VCC3

4.7K R197

PC38 CE0.1u

TP66

TP64

VCC

5.9K 1%

0

TP67

PC1 CE0.1u

/RESET_OUT

PC72 CE0.1u

VCC3

C37 CE0.1u

C40 CE0.1u

CE0.1u

C7

L3 MMZ1608S800A

53398-0590

5 4 3 2 1

CN13

49.9 1% R107

R213

49.9 1% R156

Y13 W19

49.9 1% R157

IC16B

1.0K

R188

49.9 1% R158

E11 D12 C11 A11 B11 C10

4.7K 4.7K 4.7K 4.7K

R219 R192 R187 R215

2-13 R106

VCC3

R511 R9 R_non 330

R512

VCC3

R_non

12 11

9 10

2 3 1

4 5

8 6 7

GREEN

J1011F21PNL

A_LED_L K_LED_L

A_LED_R K_LED_R

TDCT TD+

GND GND

RDCT RD+

CN1

FG FG

ORANGE

13 14


2

2-3 HEAD BOARD HEAD BOARD_Arrangement Diagram (Component Side)

2

It indicates the version of the Head Board.

2-14

HEAD BOARD_Arrangement Diagram (Soldering Side)

2

2-15

/P_SIDE_SENS

P_SIDE

4

R233 R277 R238 R286 R239 R287 R60 R105 R58 R103 R53 R89

R187 R307 R193 R311 R194 R312 R19 R142 R7 R140 R1 R138

74LV1G08

IC500

R510

42V_SENSE

/P_SIDE_SENS

R153 1.0K

P_SIDE

HEAD_TH

HEAD_U/D_L PSFAN_ON

F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6

R155 22K

+41V

HEAD_U/D_L PSFAN_ON HEAD_SENS HEAD_TH

F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6

ENC_PHB F0_DAC_A0 F0_DAC_A2 F0_DAC_A4 F0_DAC_A6 F0_DAC_A8 /FF0_DAC_RESET F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_B1 F0_DAC_B3 F0_DAC_B5 F0_DAC_B7 F0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3

CE0.1u

PC500

VCC

2

1

NON

470 470 470 470 470 470 470 470 470 470 470 470

470 NON 470 NON 470 NON 470 NON 470 NON 470 NON 70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2

140 138 136 134 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72

TX25-140P-LT-H1

69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1

139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71

CN4

TP100 TP95

TP110 TP105

VCC

TP96

TP99

R263 R325 R267 R330 R268 R331 R112 R136 R110 R134 R107 R132

R166 R215 R175 R223 R176 R224 R37 R66 R35 R64 R21 R62

ENC_PHA F0_DAC_A1 F0_DAC_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT2 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2

VCC3

R114 0

R117 0

/F0_POWER_SAVE

/F1_POWER_SAVE

F1_DAC_A0 F1_DAC_A0 F1_DAC_A2 F1_DAC_A2 F1_DAC_A4 F1_DAC_A4 F1_DAC_A6 F1_DAC_A6 F1_DAC_A8 F1_DAC_A8 /FF1_DAC_RESET /FF1_DAC_RESET F1_DAC_LAT1 F1_DAC_LAT1 F1_DAC_LAT3 F1_DAC_LAT3 F1_DAC_B1 F1_DAC_B1 F1_DAC_B3 F1_DAC_B3 F1_DAC_B5 F1_DAC_B5 F1_DAC_B7 F1_DAC_B7 F1_DAC_B9 F1_DAC_B9 SSCK5 470 SSCK5 NON SSCK7 SSCK7 SSI5_A 470 SSI5_A NON SSI7_A SSI7_A SSI5_B 470 SSI5_B NON SSI7_B SSI7_B LLAT5 470 LLAT5 NON LLAT7 LLAT7 CCH5 470 CCH5 NON CCH7 CCH7 NNCHG5 470 NNCHG5 NON NNCHG7 NNCHG7 HEAD_U/D_H HEAD_U/D_H HD_POWER HD_POWER

470 470 470 470 470 470 470 470 470 470 470 470

ENC_PHA F0_DAC_A1 F0_DAC_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT2 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2

10K

ENC_PHB F0_DAC_A0 F0_DAC_A2 F0_DAC_A4 F0_DAC_A6 F0_DAC_A8 /FF0_DAC_RESET F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_B1 F0_DAC_B3 F0_DAC_B5 F0_DAC_B7 F0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3

VCC

10K

2-16 R115

F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3

F1_DAC_B[0..9]

F1_DAC_A[0..9]


F0_DAC_B[0..9]


F1_DAC_B0 F1_DAC_B1 F1_DAC_B2 F1_DAC_B3 F1_DAC_B4 F1_DAC_B5 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9

F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 F1_DAC_A8 F1_DAC_A9


F0_DAC_B0 F0_DAC_B1 F0_DAC_B2 F0_DAC_B3 F0_DAC_B4 F0_DAC_B5 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9

F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 F0_DAC_A8 F0_DAC_A9

R109 R116 R129 R144

R82 R81 R80 R79 R91 R92 R93 R94 R95 R96

R78 R77 R76 R75 R97 R98 R99 R100 R101 R102

R39 R42 R55 R68

R12 R11 R10 R9 R23 R24 R25 R26 R27 R28

R16 R15 R14 R13 R29 R30 R31 R32 R33 R34

180 180 180 180

180 180 180 180 180 180 180 180 180 180

180 180 180 180 180 180 180 180 180 180

180 180 180 180

180 180 180 180 180 180 180 180 180 180

180 180 180 180 180 180 180 180 180 180

C84 C64 C_non C_non C73 C60 C_non C_non

C152 C150 C148 C130 C132 C_non C_non C_non C_non C_non C147 C131 C151 C149 C133 C_non C_non C_non C_non C_non


C40 C24 C_non C_non C34 C15 C_non C_non



2

R118

F0_DAC_A[0..9]

FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_LAT2 FF1_DAC_LAT3

FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9

FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9





FF1_DAC_B[0..9]

FF1_DAC_A[0..9]


FF0_DAC_B[0..9]

FF0_DAC_A[0..9]

HEAD BOARD_Circuit Diagram 1/9

FF0_DAC_A[0..9]

/F0_POWER_SAVE

FF0_DAC_LAT0 /FF0_DAC_RESET

FF0_DAC_B[0..9]

2-17

SSCK0

SSI0_A

SSI0_B

7

9

SSI0_A

SSCK0

4 12

15

1

VCC3

LLAT1 CCH1 NNCHG1

LLAT0 CCH0 NNCHG0

SSI0_B

LLAT1 CCH1 NNCHG1

LLAT0 CCH0 NNCHG0

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

CE0.1u

PC6

14 13

10 11

6 5

2 3

VCC

CE0.1u

PC1

18 17 16 15 14 13 12 11

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC4

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC3

TC74VHCT541AFT

E1 E2

8

23

5 6

4 3 2 1 30 29 28 27 26 25

8

23

5 6

4 3 2 1 30 29 28 27 26 25

D1 D2 D3 D4 D5 D6 D7 D8

IC1

VCC3

4Y 4Z

3Y 3Z

2Y 2Z

1Y 1Z

1 19

2 3 4 5 6 7 8 9

TP16


TP15


HD151031FPEL

G G

4A

3A

2A

1A

IC2

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

TP4

TP1

TP13

TP18

DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND

VCC3

NPNB FB PNPB

VCC45


VCC3

NPNB FB PNPB

VCC45

C10

TP3

TP2

10

10

10

R159

R158

R161

R160

10

10

10

10

R177 10

TP14 R178

R179

TP17 R180

CE100p

C13

100

100

R8 R2

100

R20

C9 C8

C4 C2

TP6

TP8

TP9

TP11

TP5

TP7

TP10

TP12

R174

R165

CE100p

C5 CE220p

C6 CE220p

C11 CE220p

C12 CE220p

CE100p CE100p CE100p CE100p

0

0

0

0

0

R173 0

R157

100

R22

R156

10

R164

1

TR4 2SA1213

R171 43

R170 43

TR3 2SC2873

TR2 2SA1213

R169 43

R168 43

TR1 2SC2873

SCK0_ZA

SCK0_YA

SCK0_ZB

SCK0_YB

SI0_ZA

SI0_YA

SI0_ZB

SI0_YB

510

R6

510

R5

510

10

R163

R4

510

R3

R162

R172

100

PC8 CE0.1u

VCC3

PC7 CE0.1u

VCC3

1

100

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

R167

R36

R38

22 20 18 16

NCHG1

CH1

LAT1

NCHG0

CH0

LAT0

TR8 2SA1746

TR7 2SC4131

TR6 2SA1746

TR5 2SC4131

C108 CE0.022u

R18 4.7 /0.25W

C7 CE0.1u

C107 CE0.022u

COM0_A

R502 R_non

COM0_B

+ C3 22u/50V

R17 4.7 /0.25W

C106 CE0.1u

VHV0

SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB

NCHG0

CH0

LAT0

P_SIDE

HEAD_TH

VCC

C1 CE0.1u

VHV0 VHV0 GND GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH GND P_SIDE GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB

VHV0

36FMN-BTK

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN1

HEAD0


2

2-18

+

1 2 3 4

NC

VOUT

+

103HT

TH1

C93 470u/63V

+41V

BA33DD0WHFP

GND

CTL

VCC

IC30

C96 CE0.1u

3

1

2

53398-0490

CN9

C89 220u/10V

VCC

C97 CE0.33u

VCC

R151 10K

VCC3

C92 220u/6.3V EEEFK0J221P

+

NON

1 2

CN12

5267-02A

1 2

CN11

PSFAN_ON

C94 CE0.1u(NON)

C95 CE0.1u

5

4

TO Cooling FAN

B9P-VH

1 2 3 4 5 6 7 8 9

CN13

/F0_POWER_SAVE


HD_POWER

+41V

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

2

R152 2.2K/0.5W

R154 1K/0.5W

DTC114EK

TR65

TR66 2SJ535

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

3

TP28


TP27


E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC8

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC7

01543.15DR(NON)

F4

01543.15DR

F3

01543.15DR

F2

01543.15DR

F1

8

23

5 6

4 3 2 1 30 29 28 27 26 25

8

23

5 6

4 3 2 1 30 29 28 27 26 25

VHV3

VHV2

VHV1

VHV0


VCC3

NPNB FB PNPB

VCC45


VCC3

NPNB FB PNPB

VCC45

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

PC11 CE0.1u

VCC3

PC10 CE0.1u

VCC3

SSCK1

SSI1_A

SSI1_B

SSI1_B

510

SSCK1

SSI1_A

R44

10

510

R200

1

R45

510

10

R201

R47

510

R48

R202

1

R203

VCC3

4 12

15

9

7

1

TR13 2SA1213

R195 43

R188 43

TR14 2SC2873

TR15 2SA1213

R189 43

R190 43

TR16 2SC2873

COM1_B

14 13

10 11

6 5

2 3

CE0.1u

COM1_A

R503 R_non

PC9

VCC3

4Y 4Z

3Y 3Z

2Y 2Z

1Y 1Z

C121 CE0.022u

R43 4.7 /0.25W

C22 CE0.1u

C122 CE0.022u

R46 4.7 /0.25W

HD151031FPEL

G G

4A

3A

2A

1A

IC6

TR9 2SA1746

TR10 2SC4131

TR11 2SA1746

TR12 2SC4131

C123 CE0.1u

+ C23 NON

VHV0

TP21

TP20

TP34

TP36

R181

TP22 R182

R183

TP19 R184

R197

TP33 R196

R199

TP35 R198

HEAD_SENS

33

10

10

10

10

10

10

10

10

C500 CE100p

R501

TP23

TP25

TP30

TP32

VCC R500 10K

TP24

TP26

TP29

TP31

SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB

NCHG1

CH1

LAT1

C16 CE220p

C17 CE220p

C20 CE220p

C21 CE220p

HEAD_U/D_L

HEAD_U/D_H

/P_SIDE_SENS

2

1

D1 1SS355

VCC

C14 CE0.1u

SCK1_ZA

SCK1_YA

SCK1_ZB

SCK1_YB

SI1_ZA

SI1_YA

SI1_ZB

SI1_YB

VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC /P_SIDE_SENS GND HEAD_U/D_H HD_SENS HEAD_U/D_L GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB

VHV0

36FMN-BTK

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN2

HEAD1



/F0_POWER_SAVE

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

2-19

SSCK2

SSI2_A

SSI2_B

LLAT4 CCH4 NNCHG4

LLAT2 CCH2 NNCHG2

FF0_DAC_A[0..9]

FF0_DAC_B[0..9]

7

9

SSI2_A

SSCK2

4 12

15

1

VCC3

8

23

5 6

4 3 2 1 30 29 28 27 26 25

8

23

5 6

4 3 2 1 30 29 28 27 26 25

SSI2_B

LLAT4 CCH4 NNCHG4

LLAT2 CCH2 NNCHG2

TP38


TP37


Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8


VCC3

NPNB FB PNPB

VCC45

18 17 16 15 14 13 12 11

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

CE0.1u

PC12

14 13

10 11

6 5

2 3

CE0.1u

PC3

VCC3

4Y 4Z

3Y 3Z

2Y 2Z

1Y 1Z

VCC

TC74VHCT541AFT

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

VCC3

NPNB FB PNPB

VCC45


HD151031FPEL

G G

4A

3A

2A

1A

IC10

1 19

2 3 4 5 6 7 8 9

IC9

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC12

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC11

100

TP42

TP39

TP51

TP54

C33 C32

CE100p

CE100p

10

10

R210

TP41 R209

R212

TP40 R211

10

10

10

10

R225 10

TP52 R226

R227

TP53 R228 10

CE100p

C38

100

R59 R54

100

C29

C27

CE100p

TP44

TP46

TP47

TP49

TP43

TP45

TP48

TP50

CE100p

0

CE100p

0

R214

0

0

0

C30 CE220p

C31 CE220p

C36 CE220p

C37 CE220p

TR20 2SA1213

R219 43

R218 43

TR19 2SC2873

0

R222

R217 43

R216 43

TR18 2SA1213

R221

R208

R61

R220

100

R207

100

C35

510

R63

100

R52

10

510

R206

1

R51

510

10

R205

R50

R204

510

R49

R65

R67

PC14 CE0.1u

VCC3

PC13 CE0.1u

VCC3

1

R213

TR17 2SC2873

TR24 2SA1746

TR23 2SC4131

TR22 2SA1746

TR21 2SC4131

SCK2_ZA

SCK2_YA

SCK2_ZB

SCK2_YB

SI2_ZA

SI2_YA

SI2_ZB

SI2_YB

NCHG4

CH4

LAT4

NCHG2

CH2

LAT2

C126 CE0.022u

R57 4.7 /0.25W

C28 CE0.1u

C125 CE0.022u

COM2_B

ENC_PHB

ENC_PHA

COM2_A

R504 R_non

+ C26 NON

R56 4.7 /0.25W

C124 CE0.1u

100

R40

100

R41

VHV1

4

74LVC14

IC5A

74LVC14

IC5B

PC2 CE0.1u

VCC3

2

3

1

C18 CE1000p

R186 1.0K

VCC

C19 CE1000p

R185 1.0K

VCC

33

R192

33

R191


NCHG2

CH2

LAT2

C25 CE0.1u

VHV1 VHV1 GND GND COM2_A GND COM2_A GND COM2_A GND COM2_B GND COM2_B GND COM2_B GND GND ENC_PH_A GND ENC_PH_B GND LAT2 GND CH2 GND NCHG2 GND GND SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB

VHV1

12

10

8

6

36FMN-BTK

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN3

74LVC14

IC5F

74LVC14

IC5E

74LVC14

IC5D

74LVC14

IC5C

13

11

9

5

HEAD2


2


FF0_DAC_A[0..9]

2-20

SSCK3

SSI3_A

SSI3_B

FF0_DAC_A[0..9]

7 9

SSI3_A

SSCK3

4 12

15

1

VCC3

8

23

5 6

4 3 2 1 30 29 28 27 26 25

8

23

5 6

4 3 2 1 30 29 28 27 26 25

SSI3_B

TP56


TP55


NON

G G

4A

3A

2A

1A

IC26

NON

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC14

NON

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC13

NON

PC24

VCC3

4Y 4Z

3Y 3Z

2Y 2Z

1Y 1Z


VCC3

NPNB FB PNPB

VCC45


VCC3

NPNB FB PNPB

VCC45

14 13

10 11

6 5

2 3

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

R305

TP120

R303

TP119 R302

TP117

NON

NON

NON

NON

NON

NON

R313 NON

TP118 R304

TP129

TP130 R314

R315

TP133 R316 NON TP134

PC17 NON

VCC3

PC16 NON

VCC3

NON

TP122

TP121

TP124

TP123

TP125

TP126

TP127

TP128

R128

NON

NON

R294

NON

R127

NON

R293

R126

NON

NON

R125

R292

NON

R295

C75 NON

C76 NON

C80 NON

C81 NON

TR52 NON

R299 NON

R298 NON

TR51 NON

TR50 NON

R297 NON

R296 NON

TR49 NON

TR56 NON

TR55 NON

TR54 NON

TR53 NON

SI3_ZB

SCK3_ZA

SCK3_YA

SCK3_ZB

SCK3_YB

SI3_ZA

SI3_YA

COM3_B

COM3_A

R505 R_non

+ C70 NON

SI3_YB

C158 NON

R131 NON

C71 NON

C157 NON

R130 NON

C156 NON

VHV3


NCHG3

CH3

LAT3

VCC

2

/F0_POWER_SAVE

FF0_DAC_B[0..9]

FF0_DAC_B[0..9]

VHV3 VHV3 GND GND COM3_A GND COM3_A GND COM3_A GND COM3_B GND COM3_B GND COM3_B GND VCC GND GND GND GND LAT3 GND CH3 GND NCHG3 GND GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK3_YB SCK3_ZB SI3_YB SI3_ZB

VHV3 C69 NON

NON

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN8

HEAD3



/F1_POWER_SAVE

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

2-21

SSCK4

SSI4_A

SSI4_B

LLAT6 CCH6 NNCHG6

LLAT5 CCH5 NNCHG5

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

7 9

SSI4_A

SSCK4

4 12

15

1

VCC3

8

23

5 6

4 3 2 1 30 29 28 27 26 25

8

23

5 6

4 3 2 1 30 29 28 27 26 25

SSI4_B

LLAT6 CCH6 NNCHG6

LLAT5 CCH5 NNCHG5

TP78


TP77


Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8


VCC3

NPNB FB PNPB

VCC45

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

CE0.1u

14 13

10 11

6 5

2 3

CE0.1u

PC4

18 17 16 15 14 13 12 11

PC15

VCC3

4Y 4Z

3Y 3Z

2Y 2Z

1Y 1Z

VCC

TC74VHCT541AFT

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC16

VCC3

NPNB FB PNPB

VCC45


HD151031FPEL

G G

4A

3A

2A

1A

IC15

1 19

2 3 4 5 6 7 8 9

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC19

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC18

R90

TP59

TP58

TP70

TP71

C55

CE100p

C54

C51

C50

10

10

R229

TP60 R230

R231

TP57 R232

10

10

10

10

R245 10

TP69 R244

R247

10

TP61

TP63

TP66

TP68

CE100p CE100p CE100p

TP72 R246

CE100p

C59

100

TP62

TP64

TP65

TP67

CE100p

R266

R262 0

0

R265 0

0

0

0

C41 CE220p

C42 CE220p

C45 CE220p

C46 CE220p

TR29 2SA1213

R234 43

R235 43

TR30 2SC2873

R104

100

R236 43

R237 43

TR31 2SA1213

R106 100

R253

100

R108

R252 R264

C56

510

100

100

R70

10

510

R240

1

R71

510

R241

R73

10

510

R242

1

R74

R111

R113

PC20 CE0.1u

VCC3

PC19 CE0.1u

VCC3

R243

TR32 2SC2873

TR25 2SA1746

TR26 2SC4131

TR27 2SA1746

TR28 2SC4131

SCK4_ZA

SCK4_YA

SCK4_ZB

SCK4_YB

SI4_ZA

SI4_YA

SI4_ZB

SI4_YB

NCHG6

CH6

LAT6

NCHG5

CH5

LAT5

C127 CE0.022u

R69 4.7 /0.25W

C43 CE0.1u

C128 CE0.022u

R72 4.7 /0.25W

C129 CE0.1u

COM4_A

R506 R_non

COM4_B

+ C44 22u/50V

VHV1


NCHG4

CH4

LAT4

VCC VHV1 VHV1 GND COM4_A GND COM4_A GND COM4_A GND COM4_B GND COM4_B GND COM4_B GND GND VCC GND GND GND GND GND LAT4 GND CH4 GND NCHG4 GND SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB

VHV1 C39 CE0.1u

36FMN-BTK

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN5

HEAD4


2


/F1_POWER_SAVE

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

2-22

SSCK5

SSI5_A

SSI5_B

9

SSCK5

4 12

15

7

SSI5_A

8

23

5 6

4 3 2 1 30 29 28 27 26 25

1

VCC3

TP92


8

23

5 6

4 3 2 1 30 29 28 27 26 25

SSI5_B

FF1_DAC_A[0..9]

TP91


4Y 4Z

3Y 3Z

2Y 2Z

1Y 1Z

CE0.1u

PC18

14 13

10 11

6 5

2 3


VCC3

NPNB FB PNPB

VCC45


VCC3

NPNB FB PNPB

VCC45

VCC3

HD151031FPEL

G G

4A

3A

2A

1A

IC17

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC22

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC21

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

TP76

TP73

TP87

TP90

R255

TP75 R254

R257

TP74 R256

R269

TP88 R270

R271

TP89 R272

PC23 CE0.1u

VCC3

PC22 CE0.1u

VCC3

10

10

10

10

10

10

10

10

TP86

TP80

TP82

TP83

TP79

TP81

TP84

510

TP85

R86

10

510

R250

1

R85

510

R249

R84

10

510

R83

R248

1

R251

C52 CE220p

C53 CE220p

C57 CE220p

C58 CE220p

TR36 2SA1213

R261 43

R260 43

TR35 2SC2873

TR34 2SA1213

R259 43

R258 43

TR33 2SC2873

TR40 2SA1746

TR39 2SC4131

TR38 2SA1746

TR37 2SC4131

SCK5_ZA

SCK5_YA

SCK5_ZB

SCK5_YB

SI5_ZA

SI5_YA

SI5_ZB

SI5_YB

C146 CE0.022u

R88 4.7 /0.25W

C49 CE0.1u

C145 CE0.022u

COM5_B

COM5_A

R507 R_non

+ C48 NON

R87 4.7 /0.25W

C144 CE0.1u

VHV2


NCHG5

CH5

LAT5

VCC VHV2 VHV2 GND GND COM5_A GND COM5_A GND COM5_A GND COM5_B GND COM5_B GND COM5_B GND VCC GND GND GND GND LAT5 GND CH5 GND NCHG5 GND GND SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB

VHV2

2

FF1_DAC_B[0..9]

C47 CE0.1u

36FMN-BTK

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN6

HEAD5



/F1_POWER_SAVE

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

2-23

SSCK6

SSI6_A

SSI6_B

LLAT7 CCH7 NNCHG7

LLAT3 CCH3 NNCHG3

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

7

9

SSI6_A

SSCK6

4 12

15

1

VCC3

8

23

5 6

4 3 2 1 30 29 28 27 26 25

8

23

5 6

4 3 2 1 30 29 28 27 26 25

SSI6_B

LLAT7 CCH7 NNCHG7

LLAT3 CCH3 NNCHG3

TP116


TP115


NON

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC25

VCC3

NPNB FB PNPB

VCC45

CE0.1u

14 13

10 11

6 5

2 3

NON

PC5

18 17 16 15 14 13 12 11

PC21

VCC3

4Y 4Z

3Y 3Z

2Y 2Z

1Y 1Z

VCC

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8


VCC3

NPNB FB PNPB

VCC45


HD151031FPEL

G G

4A

3A

2A

1A

IC20

1 19

2 3 4 5 6 7 8 9

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC24

E09A54RA

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC23

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

C78

NON

NON

C77

10

10

10

NON

R275

R273

TP98 R274

10

10

10

10

R289 10

TP93 R276

TP112

TP97

R291

TP111 R288

TP113

TP94

NON

TP114 R290

C79

C82

NON

NON

R135 R133

NON

C74

C72

NON

TP101

TP102

TP103

TP104

TP107

TP106

TP109

TP108

NON

R310

R306

R309

R301

NON

R139 R137

R308

R300

510

NON

NON

R120

10

510

R282

1

R121

510

10

R283

R123

R284

510

R124

R141

R143

PC26 CE0.1u

VCC3

PC25 CE0.1u

VCC3

1

R285

C62 CE220p

C63 CE220p

C67 CE220p

C68 CE220p

NON

NON

NON

NON

NON

NON

TR45 2SA1213

R278 43

R279 43

TR46 2SC2873

TR47 2SA1213

R280 43

R281 43

TR48 2SC2873

TR41 2SA1746

TR42 2SC4131

TR43 2SA1746

TR44 2SC4131

SCK6_ZA

SCK6_YA

SCK6_ZB

SCK6_YB

SI6_ZA

SI6_YA

SI6_ZB

SI6_YB

NCHG7

CH7

LAT7

NCHG3

CH3

LAT3

C153 CE0.022u

R119 4.7 /0.25W

C65 CE0.1u

C154 CE0.022u

COM6_A

R508 R_non

COM6_B

+ C66 22u/50V

R122 4.7 /0.25W

C155 CE0.1u

VHV2


NCHG6

CH6

LAT6


VHV2 C61 CE0.1u

36FMN-BTK

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN7

HEAD6


2

/F1_POWER_SAVE


FF1_DAC_A[0..9]

2-24

SSCK7

SSI7_A

SSI7_B

FF1_DAC_A[0..9]

FF1_DAC_B[0..9]

9

SSCK7

4 12

15

7

SSI7_A

NON

G G

4A

3A

2A

1A

IC29

NON

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC28

NON

DAOUT

PSAVE

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC27

1

VCC3

8

23

5 6

4 3 2 1 30 29 28 27 26 25

8

23

5 6

4 3 2 1 30 29 28 27 26 25

SSI7_B

TP132


TP131


NON

PC29

VCC3

4Y 4Z

3Y 3Z

2Y 2Z

1Y 1Z


VCC3

NPNB FB PNPB

VCC45


VCC3

NPNB FB PNPB

VCC45

14 13

10 11

6 5

2 3

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

PC28 NON

VCC3

PC27 NON

VCC3

R333

R319

TP137 R317

TP138R318

TP136

TP135R320

TP148

TP147R332

R335

TP150R334 TP149

NON

NON

NON

NON

NON

NON

NON

TP139

TP140

TP141

TP142

TP144

TP143

TP146

TP145

NON

NON

R146

NON

NON

R326

NON

R147

NON

R327

R149

NON

NON

R150

R328

NON

R329

C85 NON

C86 NON

C90 NON

C91 NON

TR61 NON

R321 NON

R322 NON

TR62 NON

TR63 NON

R323 NON

R324 NON

TR64 NON

TR57 NON

TR58 NON

TR59 NON

TR60 NON

SI7_ZB

SCK7_ZA

SCK7_YA

SCK7_ZB

SCK7_YB

SI7_ZA

SI7_YA

COM7_B

COM7_A

R509 R_non

+ C88 NON

SI7_YB

C159 NON

R145 NON

C87 NON

C160 NON

R148 NON

C161 NON

VHV3


NCHG7

CH7

LAT7


VHV3

2

FF1_DAC_B[0..9] C83 NON

NON

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN10

HEAD7


2-4 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side)

2

It indicates the version of the Board. 2-25

SERVO BOARD_Arrangement Diagram (Soldering Side)

2

2-26

VCC

RA22 EXBA10E103J

R12 R11

TP2 TP1

+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 Sol_+ Sol_-

Therm T72 T65 T71 T64 T70 /SensCov Serial_IN

C7

52808-2691

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN2

VCC

TP74 TP73 TP68 TP64 TP57 TP53 TP40 TP39 TP38 TP37 TP36 TP34 TP29 TP26 TP23 TP18 TP27 TP30

TP19TP17TP8

+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H +FAN -FAN

R9 R10 R13

100 100 100

Monitor

CE470p

C6

C8

CE470p

C5

CE470p

53398-0590

5 4 3 2 1

CN12

11

CE470p

C9

74LVC14

IC19E

74LVC541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC18

C106 CE1.0u

10

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

R159 10K

9

13

74LVC14

74LVC14 IC19F

IC19C

74LVC14

IC19D

8

/SensWOrg

CE0.1u

5

12

6

R109 R108

/SensC0 /SensC1 /SensCVOrg

PC14

VCC3

18 17 16 15 14 13 12 11

T18

SEL2 RST

T4 T14

VCC3

VCC3

T11

/CS1 /CS2

Q1 DTC114EK

SEL6410E

LED1

VCC

R130 220

10K(NON)

R160

Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS

@/SensCVOrg @/SensC1 @/SensHOrg

R169 10K

VCC

1 19

2 3 4 5 6 7 8 9

VCC3

@/SensWOrg @/SensC0

RA23 EXBA10E103J

VCC3

CE470p

T66

100 100

To MOTSENS JUNCTION BOARD

@/SensC0 @/SensC1 @/SensCVOrg @/SensWOrg @/SensHOrg @/SensR0 @/SensR1

52808-2691

VCC

TP58 TP76

1

1

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

6

10 2 9 3 8 4 7 5

6

10 2 9 3 8 4 7 5

CN1

12K 0.1% R166

10K


2

JP2 Pad

CE0.1u

PC27

Ctrg_TXD

Ctrg_RXD

/SensHOrg

/SerialStart

10K 10K

SEL SEL1

2

VCC3

Y2 8.0MHz

3

1

R105 10K

R154

RA21 EXBA10E103J

CLK32

C102 CE22p

P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1

R106 NON

VCC3

109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

CE0.1u

PC28

VCC3

LED SEL SEL1

TP156 TP158 TP159

R100 1.8K

C104 CE18p

R107 0

VCC3

T58

6

10K

VCC3

T17

220

/RD /HWR /LWR C103 CE0.1u

IC15

CPU ID:0010

H8S/267X-QFP144

A1 A2 A3 A4 A5

3

/H8S_RESET

FWE

RA20 EXBA10E103J

6

A1 A2 A3 A4 A5 A6 A7 5 7 4 8 3 9 2 10

A8 A9 A10 A11 A12 A13 A14 A15 RA19 EXBA10E103J

5 7 4 8 3 9 2 10 1

R168

1

RA18 EXBV8V103J

VCC3

RA12 EXBA10E103J

/SensWOrg

RA17 EXBA10E102J

A[1..16]

72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

PC23 CE0.1u

D0 D1 D2 D3 D4 D5 D6 D7

10 2 9 3 8 4 7 5

MtrC1_PB MtrC1_PA MtrC0_PB MtrC0_PA MtrA_PB MtrA_PA

MtrI0_PB MtrI0_PA

CE0.1u

T43 T47

RA11 EXBA10E103J 6

1

VCC3

Serial_LOAD

RA10 EXBV8V103J

Sol_Rush Sol_Hold Mstep_Hold

Mstep2B Mstep2A Mstep1B Mstep1A Mstep0B Mstep0A

FWE

PC22

D4 D5 D6 D7

D15 D0 D1 D2 D3

VCC3

MtrW_PB MtrW_PA MtrH_PB MtrH_PA

RA16 EXBV8V102J

PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF

10K

R167

6

10 2 9 3 8 4 7 5

TP147 TP157 TP155

A6 A7 A8 A9 A10 A11 1

A12 A13 A14 A15 A16 A16 10K

R152 R132

1

33 R153

10K

10K R133

8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4

8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 1 D8 D9 D10 D11

R95 6

6

D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 D12 D13 D14

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14

MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 5 7 4 8 3 9 2 10 1

8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4

/StepDrvEnable

RA15 EXBA10E102J

5 7 4 8 3 9 2 10 6

2-27 1

VCC3

VCC3

MtrI2_PB MtrI2_PA MtrI1_PB MtrI1_PA

MtrADcy

/RD

/CS1

/LWR

14

22

20

27

11 12 13 15 16 17 18 19

CY7C1399

GND

OE

CS

WE

I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7

IC16

Serial_CLK Serial_LOAD Serial_OUT Serial_STORE

MtrI3_PB MtrI3_PA

D0 D1 D2 D3 D4 D5 D6 D7

A[1..16]

VCC3

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3

PC25 CE0.1u

28

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

/StepDrvEnable

/HWR

FANPWM1 FANPWM2

14

22

20

27

11 12 13 15 16 17 18 19

1 19

2 3 4 5 6 7 8 9


28

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10


18 17 16 15 14 13 12 11

CE0.1u

PC11

VCC

PC24 CE0.1u

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

74VHCT541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC14

CY7C1399

GND

OE

CS

WE


IC13

TP154

D[0..15] D8 D9 D10 D11 D12 D13 D14 D15

/StepDrvEnable1 /StepDrvEnable2 @Sol_ @Fan0 @FanFA @FANPWM1 @FANPWM2

SERVO BOARD_Circuit Diagram 1/4

2

NON

B6P-VH

1 2 3 4 5 6

CN16

SOL_CURNT

C114

NON

TP162

R178

R179 NON

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN11 52808-2591

10K

R113

10K

DDA_CLK

F0in

CropMark

/LESSTHANS /LESSTHANF /MTRERR /SRVBRD_RESET /SerialStart

DDA_StoM DDA_MtoS INTDDA

/Cmd_HS_StoM /Cmd_HS_MtoS

VSA

VREFA VREFB CR

0

+41

VCC3

F0out

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

VCC3

3403A

+27

VCC

CE0.1u

5

6

D73 D1FS6

D81 D1FS6

2

3

VMTD

2

Cd

OUT

R155 2.2K/0.5W

1

2

OUT

1

@Sol_

C129 CE0.1u

D77

T8

TP134

VI

3

+

CE0.1u

C83

1

R134

2

+

1 2 3 4

+

-

2 3403A

1

C120 CE0.1u

+15

74LVC14

UPA1759(NON)

Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2

IC29

T85

3

IC19B

C105 CE470p

Q5 2SK2796S

R177 47/1W

8 7 6 5

4

D71

D1FL20U(NON)

TP100

+27

R119 100

/RESET

CLK32

C87 CE470p

1 2 3 4 5 6 7 8 53398-0890

CN5

Sol_+ Sol_-

@FanFA @Fan0 @FANPWM1 @FANPWM2

T2 TP124

TP3

RX1 100K

PC18 CE1.0u

33

TDI

4 3 2 1

R46 10K

R49 10K

VCC3

Serial_LOAD Serial_CLK

Serial_IN Serial_OUT

RA4 EXBV8V101J 5 4 5 6 3 6 7 2 7 8 1 8

TMS TCK

/CS2 Mstep0A Mstep0B Mstep1A Mstep1B Mstep_Hold T22 T25

TP137 TP133 TP136 TP135

R85

D[0..3]

A[1..4]

CropSens

A1 A2 A3 A4 D0 D1 D2 D3

TP80 TP79 TP77

To CUT CARI BOARD

52808-1291

1 2 3 4 5 6 7 8 9 10 11 12

CN13

D52 D1FL20U(NON)

R104 1.0K

VCC3

3

2

VM

C88 CE0.1u

R110 NON

R176 D72 PTZ43A 47/1W

R165 100

CE0.1u

R194 10K

VCC3

2

PC29

VCC3

74LVC14

IC19A

C84 100u/25V

R135 0

100

VO

1SS355

1

+27

FANPWM2

PinchPos /Crop_ON CropSens

EXCML20A390

TP169 TP166 VCC TP167 TP160

IC26A 3 +

TP168

EXCML20A390

D17 DE3L20U

FL18

FL17

C85 C123 100u/25V CE0.1u

1SS355

5

1

R163 1.0K T69

VCC3

IC25 TA7815

uPC2933T

GND

IN

Q8

D78

Q4 2SJ535

VMTD

DTC114EK

Q3

+41

CropMark

D74 R117 D1FS6 1.0ohm/1W

D82 D1FS6

R101 1K/0.5W

RN5VD29A

GND

VDD

IC21

MtrPower

VCC

100K 0.1%

R118

IC26B

PC30

7

LG A LG B GND GND NC NC NC NC NC NC VSB

OUT1 OUT2 OUT3 OUT4

/Crop_ON PinchPos

Cmd_StoM Cmd_MtoS

NON

CX1

SOL_CURNT

R189

R192 220

C89 100u/63V

R164 NON

+

+27

100u/25V

+ C90

VCC

23 20 25

22

ENA A ENA B

PHA PHB DECAY

10K

T83 T84

VCC

27 16

26 17 18

10K

R187

T82

T75 T76 T77 T78 T79 T80 T81

T68 T73 T74

T60 T61 T62 T67

T59

10K

R111

VCC3 R112 10K

R180 0

To MAIN BOARD

SolPWM

R181 NON

R188

/SOL_EN

CE3900p

C117

RSA

R114

CE820p

C119

NC

13

10K

R182 0(NON)

RSB

10

SolDecay SolPh

R116

100K 0.1%

1 14

12K 0.1%

R200 4.7K 0.1%

VMMA VMMB

R199

R201

R115 4.7K 0.1%

VCC ALM

12K 0.1%

3

1

19 24

C82 1000u/63V

4 11

VCC3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

T63 T5 T6 T7

TCK

TMS

TDO TDI

GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND

1 2 3 4

1 2 3 4

UPA1759

Source1 Gate1 Source2 Gate2

IC27

UPA1759

Source1 Gate1 Source2 Gate2

IC28

MtrC0_0_ MtrC0_1_

VCC3

PC16 CE1.0u

Drain1 Drain1 Drain2 Drain2

Drain1 Drain1 Drain2 Drain2

8 7 6 5

8 7 6 5

MtrH_0_ MtrH_1_ /LWR

isp Download TP143TP82TP81

MtrC1_0_ MtrC1_1_

C92 + 100u/63V

1.0K

R162

/StepDrvEnable

M4A3-64/64 TQFP100

IC10

D42

GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND

C42 10u/100V

C53 10u/100V

C58 10u/100V L RCH895-181K

L4

L RCH895-181K D69 D2FS6

L3

L RCH895-181K Therm D70 D2FS6

L2

+

+

+

75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

TP85 TP78

TP93 TP75

R60 0ohm/1W

SerTU_CLK SerTU_LOAD SerTU_OUT SerTU_IN Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

@/SensR0 @/SensR1

CE470p

C80

Ctrg_RXD

CE470p

R97

100

R148 100

MtrWDcy MtrI3Dcy MtrI2Dcy MtrI1Dcy MtrI0Dcy MtrHDcy MtrC1Dcy MtrC0Dcy

C100

100

C34

R38 10K

/SensCov

R82

CE0.1u

PC15 VCC

VCC

C70

CE470p

18 17 16 15 14 13 12 11

VCC3

RA6 EXBA10E102J

T20 T21

T9 T10 T12 T13 T15 T16

74VHCT541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC9

To FAN JUNCTION BOARD 53398-0390

1 2 3

CN7

1 19

2 3 4 5 6 7 8 9

1

To HEAD BOARD

MtrI2_1_

MtrI3_1_ MtrI3_0_

MtrW_1_ MtrW_0_

PC19 CE1.0u

Serial_STORE

Ser500_IN

TDI_1

53398-0490

1 2 3 4

CN4

+FAN -FAN

Ser500_CLK Ser500_LOAD Ser500_OUT

TP94 TP88 TP105

+27

L RCH895-181K(NON) D51 D2FS6

+

D2FS6(NON)

C37 10u/100V(NON) L1

PC17 CE1.0u

MtrI0_0_ MtrI0_1_

SerTU_STORE

VMTD

MtrI1_0_ MtrI1_1_

R86 10K

VCC

C73 CE470p

R142 100

100

100

R150 C101 CE470p

CE470p

R39

R89

RST SEL2 SEL1 SEL

Sol_Rush Sol_Hold

Mstep2A Mstep2B

MtrADcy MtrA_PA MtrA_PB

Ctrg_TXD

+41

100


C75 CE470p

/StepDrvEnable1

SerCtrg_CLK SerCtrg_LOAD SerCtrg_OUT SerCtrg_IN

VCC

VCC

+27

VCC3

TP138 TP152 TP153

TP145 TP144 TP146

VCC

for TU

for 500cc

for 500cc

53398-0690(NON)

1 2 3 4 5 6

CN10

Sensor(Reserve)

5267-09A(NON)

1 2 3 4 5 6 7 8 9

CN14

52808-2891(NON)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

CN6

53398-0790

1 2 3 4 5 6 7

CN3

52808-0691

1 2 3 4 5 6

CN8

To INKTANK BOARD

TP142 TP140 TP141 TP139 VCC

TP89

/RD 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 GND GND I/O7 A14 I/O6 A12 I/O5 A10 I/O4 A8 I/O3 A6 I/O2 A4 I/O1 A2 I/O0 A0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND

GND GND I/O24 B14 IO/25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 MtrI2_0_

TP125

TP90

IC23 MTD2005F

6

10 2 9 3 8 4 7 5

TP126

VCC

150 R99

TP95 TP101 R149 22K

TP165 TP163 TP161 TP164

22K R98

TP92 TP129

TP96

5

10K

R186

GND

R185

3

+

2-28

R151 150

TP91 TP97 TP102 TP130

TP98 TP106 TP131

TP99 TP107 TP132

2

-

VCC3


MtrI1_1_

MtrI1_0_

MtrI0_1_

MtrI0_0_

3.3K R36 1.0K

TP52 R37

3.3K R34 1.0K

TP55 R129

3.3K R32 1.0K

TP46 R33

3.3K R30 1.0K

TP54 R128

VCC

C29 CE3900p

R35 CE0.047u 10K

C31

TP51

VCC

CE0.047u

C28

MtrI1_PA MtrI1_PB MtrI1Dcy

C22

TP47

TP49

CE820p

TP50

TP48

PC4 CE0.1u

C20

CE820p

C25

TP41

TP42

PC3 CE0.1u

TP43

CE3900p

R31 CE0.047u 10K

C27

CE0.047u TP45

C24


TP44

T1

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC3 MTD2005

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC4 MTD2005

220

PG

8 20

220

27

7 21 9 15 16 19

10 12 14 18

R28 0.68ohm/1W

R29

VSB

LG A LG B NC NC NC NC

OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R24 0.68ohm/1W

220

27

7 21 9 15 16 19

10 12 14 18

8 20

VMTD

R25

VSB


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

+ C81 1000u/63V

VMTD

R27 0.68ohm/1W

R26

1

2 26 4

6 22

5 23 24

25 3

VCC

R23 0.68ohm/1W

R22

1

2 26 4

6 22

5 23 24

25 3

VCC

C26

C23 CE820p

D16 D1FS6

D14 D1FS6

D15 D1FS6

D13 D1FS6

CE0.22u/50V

C33

CE0.22u/50V

C30

CE820p

C21

D12 D1FS6

D10 D1FS6

D11 D1FS6

D9 D1FS6

CE0.22u/50V

C32

CE0.22u/50V

VMTD

VMTD

D33 EXCML20A390 D1FS6

D31 EXCML20A390 D1FS6 TP56 FL9

TP60 FL10


D30 D1FS6 TP61 FL11

FL12 TP70 EXCML20A390


TP67 FL13



D26 D1FS6 TP59 FL15


+A_I1 +B_I1 -A_I1 -B_I1

PUMP2

+A_I0 +B_I0 -A_I0 -B_I0

PUMP1

MtrC0_1_

MtrC0_0_

MtrI3_1_

MtrI3_0_

MtrI2_1_

MtrI2_0_

3.3K R78 1.0K

TP128 R75

3.3K R77 1.0K

TP122 R74

3.3K R20 1.0K

TP16 R21

3.3K R18 1.0K

TP22 R127

3.3K R16 1.0K

TP12 R17

3.3K R14 1.0K

TP21 R126

VCC

TP14

VCC

C64 CE3900p

R76 CE0.047u 10K

C66

TP5

C3

TP6

TP13

C59 CE820p

TP114

R1

1

2 26 4

6 22

5 23 24

25 3

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC1 MTD2005(NON)

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC2 MTD2005

220

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC8 MTD2005F

R67 0.68ohm/1W

R65

22

23 20 25

27 16

26 17 18

19 24

VCC

R6 0.68ohm/1W

R5

1

2 26 4

6 22

5 23 24

25 3

VCC

R2 0.68ohm/1W(NON)

TP116

TP108

PC8 CE0.1u

TP7

PC2 CE0.1u

CE820p

CE0.047uTP115

C65

C1

TP4

CE820p

TP127 MtrC0_PA MtrC0_PB MtrC0Dcy

C15 CE3900p

R19 CE0.047u 10K

C17

VCC

CE0.047uTP15

C14


C11 CE3900p

R15 CE0.047u 10K

C13

CE0.047u TP11

C10


TP10

TP9

PC1 CE0.1u

VCC

PG

/StepDrvEnable1

RSB

17

RSA

11

RSA

11

13

PG

13

RSB

17

RSA 11 RSA 11

13 PG

220

27

7 21 9 15 16 19

10 12 14 18

8 20

220

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

1 14

R68 0.68ohm/1W

R66


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R7 0.68ohm/1W

R8

VSB


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R3 0.68ohm/1W(NON)

220

27

7 21 9 15 16 19

10 12 14 18

8 20

VMTD

R4

VSB


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

RSB 17 RSB 17

VCC

RSA 5

C12

C4 CE820p

C60 CE820p

D67 D1FS6

EXCML20A390 D68 D1FS6

D64 EXCML20A390 D1FS6 FL34

FL36 D63 D1FS6

D62 D1FS6

+A_I3 +B_I3 -A_I3 -B_I3

PUMP4

MtrW_1_

MtrW_0_

MtrH_1_

MtrH_0_

T3

+A_C0 +B_C0 -A_C0 -B_C0

MtrC1_1_

MtrC1_0_

CAP UP/DOWN FL37 EXCML20A390


D65 D1FS6

D61 D1FS6

CE0.22u/50V

C54 VMTD

D8 D1FS6 D25 EXCML20A390 D1FS6


D22 D1FS6 TP25 FL3



CE0.22u/50V

C55

VMTD

D21 EXCML20A390 D1FS6(NON)

TP33 FL5


D20 EXCML20A390 D1FS6(NON) TP35 FL6

D18 D1FS6(NON) TP28 FL7

+A_I2 +B_I2 -A_I2 -B_I2

PUMP3 (Reserve) FL8 TP32 EXCML20A390

D6 D1FS6

D7 D1FS6

D5 D1FS6

CE0.22u/50V

C19

D4 D1FS6(NON)

CE0.22u/50V

C16

D2 D1FS6(NON)

CE820p

C2

VMTD

D1FS6(NON)

D3

D1 D1FS6(NON)

CE0.22u/50V

C18

CE0.22u/50V

/StepDrvEnable2

VCC

R94 1.0K

R59 1.0K

3.3K

TP121 R56

R58 1.0K

3.3K

TP113 R55

R73 1.0K

3.3K

TP118 R70

R72 1.0K

3.3K

TP110 R69

R54 1.0K

3.3K

TP119 R51

R53 1.0K

3.3K

TP112 R50

VCC

VCC

C48 CE3900p

R57 CE0.047u 10K

C50

TP86

C43 CE820p

CE0.047u TP87

C49

TP117

TP109

PC6 CE0.1u

C56 CE820p

TP123 MtrC1_PA MtrC1_PB MtrC1Dcy

C61 CE3900p

R71 CE0.047u 10K

C63

VCC

TP151

TP149

PC7 CE0.1u

CE0.047u TP104 TP103

C62

TP150

C40 CE820p

TP111 MtrW_PA MtrW_PB MtrWDcy

C45 CE3900p

R52 CE0.047u 10K

C47

CE0.047u TP84

C46 TP83

TP120 MtrH_PA MtrH_PB MtrHDcy

TP148

PC5 CE0.1u

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC5 MTD2005F

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC7 MTD2005F

1.0ohm/1W

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

220

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

1 14

VMTD

220

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

1 14

220

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

1 14

R48 1.0ohm/1W(NON)

R45


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R64 0.68ohm/1W

R62


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R43 1.0ohm/1W

R41


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

IC6 MTD2005F(NON)

R47 1.0ohm/1W(NON)

R44

22

23 20 25

27 16

26 17 18

19 24

VCC

R63 0.68ohm/1W

R61

22

23 20 25

27 16

26 17 18

19 24

VCC

R42

R40

22

23 20 25

27 16

26 17 18

19 24

VCC

RSB

13 NC 13

RSA 5

RSB 10

RSA 5 RSA 5

NC 13

RSB 10 RSB 10

NC 13 NC 13

2-29

10

R96 1.0K

C36

VMTD

C44 CE820p

D1FS6(NON)

D49

D1FS6(NON)

D45

D1FS6(NON)

D47

D43 D1FS6(NON)

CE0.22u/50V

C38

CE0.22u/50V

C39

C57 CE820p

D59 D1FS6

D55 D1FS6

D57 D1FS6

D53 D1FS6

CE0.22u/50V

C51 VMTD

FL32

FL33 EXCML20A390

RESERVE

+A_W +B_W -A_W -B_W


D46 EXCML20A390 D1FS6(NON) FL26

D48 EXCML20A390 D1FS6(NON) FL27

FL29EXCML20A390 +A_C1 +B_C1 D44 -A_C1 D1FS6(NON) FL28 -B_C1



FL31


D54 D1FS6

WIPER

D37 EXCML20A390 D1FS6 FL22 D40 D1FS6


D39 EXCML20A390 D1FS6 FL23 D36 D1FS6

WIPER HEIGHT

D38 D1FS6

CE0.22u/50V

C52

C41 CE820p

VMTD

FL25 EXCML20A390 +A_H +B_H D35 -A_H D1FS6 FL24 -B_H

D34 D1FS6

CE0.22u/50V

C35

CE0.22u/50V


2

VM

C67 CE1000p

1 2 3 4 5

C98

VCC3

RA14 EXBA10E103J

R156

R157 1.0K

47 47

R93 10K

C78 CE1000p

VCC

53398-0590 R217 R218 DDA_CLK DDA_MtoS DDA_StoM

CN9

Moni t or

47K

R146 2.2K

RA2 EXBA10E103J

R91

R92

1

6

1.0K

VCC3

T24 T28

T19 T23

C79 CE1000p T32 T31 T35 T34

DDA_CLK DDA_MtoS DDA_StoM

2.2K

1.0K

R90 10K

RA13 EXBA10E103J

IC11 CY7C1399

VCC3

R158 1.0K

C71 CE1000p

CE0.022u

C95

CE0.022u

C99

SOL_CURNT Y_CURNT X_CURNT R145

6

VCC3

CE1000p

VD[0..15]

C97 CE0.1u

VA[0..15]

C72

CE1000p

C74

CE0.022u

1

VA0 5 VA1 7 VA2 4 VA3 8 VA4 3 VA5 9 VA6 2 VA7 10


1

CS

20

WE

27

/VHWR

11 12 13 15 16 17 18 19

VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15

10 VD8 2 VD9 9 VD10 3 VD11 8 VD12 4 VD13 7 VD14 5 VD15

R147 470

RA7 EXBA10E103J

CE0.022u

C96

CE1000p

R143 470

6

VA0 VA1 VA2 VA3 VA4 VA5 VA6 VA7 VA8 VA9 VA10 VA11 VA12 VA13 VA14

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

/VRD

22

OE


6

1

5 7 4 8 3 9 2 10

VA8 VA9 VA10 VA11 VA12 VA13 VA14 VA15

/VCS1

R144 470

CE1000p

C76 C77

Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS

5 7 4 8 3 9 2 10

2

JP1 Pad

R138 10K R137

VCC3

10K(NON)

Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS

6

3

1

R81 10K

R80 NON

VCC3

RA9 EXBA10E103J VCC3

5 7 4 8 3 9 2 10

RA1 EXBA10E103J

R79 0

VFWE

PC20 CE0.1u

109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

PC21 CE0.1u

R84 2.2K

1

6

5 7 4 8 3 9 2 10

8.0MHz

Y1

C68 CE22p

SCLK

33

R141

CE18p C69

1.8K

R83

F0out F0in /LESSTHANS /LESSTHANF /VCS1 Mode


VCC3

CPU ID:0001

VA[0..15]

R139 10K

R140 10K

6

R103 2.2K

/X_A /X_B /XM_A /XM_B

/X_A /X_B XPWMXPWM+

/H8S_RESET

/XG_A /XG_B /RESET

T30 T29

T27 T26 SolPWM

5 7 4 8 3 9 2 10

Y_PWM

13 14 15 16 17 18 19 20 21 22 23 24

SelPWMMode Y_DIR MtrPower

T37

/Y_B

/Y_A

VD4 VD5 VD6 VD7 VFWE

VD0 VD1 VD2 VD3

PC26 CE1.0u

PC10 CE0.1u

72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

PC9 CE0.1u

VCC3

SEL6410E DTC114EK

/PWM_ENin /MTRERR G_CCW G_CW VD[0..15]


/SRVBRD_RESET

3 1

/VRD /VHWR /ENC_CHECK /SerialStart

CE0.1u

C93

2

LED2

10 2 9 3 8 4 7 5 6

1

VCC3

Y_PWMMinus

INTDDA

T36

T33

VFWE

1

6

VCC3

R88 10K

I/O I/O I/O I/O VCC3 NC GND I/O I/O I/O I/O I/O

IC17 M4A3-64/32-TQFP48

FANPWM1

I/O I/O I/O I/O I/O GND NC VCC3 I/O I/O I/O I/O

48 47 46 45 44 43 42 41 40 39 38 37

VCC3

YP_PWM YP_DIR /PWM_EN YM_PWM YM_DIR

R87 10K

FANPWM2

1 19

2 3 4 5 6 7 8 9

PC12 CE1.0u

18 17 16 15 14 13 12 11 R175 R174 R172 R171 R170 VCC

Y_PWMMinus T56 T57 T54

IC24 11 12 13 14 15 16 17 18 19 20

22 22 22 22 22

10K R173

X_CURNT

C118 CE0.22u

PWM_EN

XPWM+ XPWM-

PC13 CE0.1u

100

100

100

G_CCW G_CW PWM_EN Y_PWM Mode

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

74VHCT541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC20

PWM_EN R184

XPWM+ R193 XPWMR183

C128 CE0.022u

8

3403A

VCC

4 10 16 5 9

15

12 14 13

11

4 10 16 5 9

15

12 14 13

VCC 11

R123

L6201PS

10 C86 9 CE0.022u 8 7 6 5 4 3 2 1

10

IC26C 9

100K 0.1%

GND GND NC NC IN1 IN2 BOOT2 BOOT1 OUT1 Vref SENSE VS ENABLE OUT2 NC NC NC NC GND GND

IR2112S

N.C N.C N.C N.C N.C

VSS

HIN LIN SD

VDD

IC30

IR2112S

N.C N.C N.C N.C N.C

VSS

HIN LIN SD

VDD

IC31

VCC

COM

LO

VCC

VS

HO

VB

VB

COM

LO

VCC

VS

HO

IC22D /Y_B 8

/Y_A

+15

+15 VM

2

1

3

6

8

7

D80 DAN202K

C116 CE0.1u

R191 22

R205 22

CE0.22u/50V

C122

D79 DAN202K

2

1

3

+15

C115 CE0.1u

R190 22

R204 22

7 CE0.22u/50V C121 8 6

PC31 CE0.1u

IC22C /X_B 6

+15 VM

/Y_B

/Y_A

/XM_B

/XM_A

IC22A 2 VCC3

/X_A

R208 0.1ohm/1W

/XG_B

/XG_A 1 74LVC14

IC22B 4

11 74LVC14

IC22F 13 74LVC14

Q6 FS30ASJ-2

Q9 FS30ASJ-2

VM

Q7 FS30ASJ-2

FS30ASJ-2 Q10

VM

+

VM

C130 CE1000p

C91 100u/63V

74LVC14 3

CE1000p C133

IC22E 9 74LVC14

5 74LVC14 10

12

CE0.22u/50V CE0.22u/50V

1

220

IC12 H8S/267X-QFP144

VA0 VA1 VA2 VA3 VA4 VA5

1

VD12 VD13 VD14

R136

C94 CE1.0u

VA6 VA7 VA8 VA9 VA10 VA11

VD15

RA3 EXBA10E103J

VA12 VA13 VA14 VA15

R215

10 2 9 3 8 4 7 5

Test0 T46 Test1 T42

12K 0.1% R211 R216 4.7K 0.1%

VD8 VD9 VD10 VD11 T39 T45 T41 T38 T44 T40

12K 0.1% R210 R209 4.7K 0.1%

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 SolPh SolDecay /SOL_EN

33

C136 CE0.1u

PhB+

PhA+

VCC

53398-0890

1 2 3 4 5 6 7 8

CN15

1 2 3 4

/ENC_CHECK

8 7 6 5

Y_CURNT

14

4 3 2 1

EXBV8V102J

RA25 VCC3 5 4 5 6 3 6 7 2 7 8 1 8

VCC

12

IC26D 13

R122 100K 0.1% 3403A

5267-07A

1 2 3 4 5 6 7

CN18

VCC

5267-08A

1 2 3 4 5 6 7 8

CN17

To SCAN MOTOR

EXCML20A390 FL21

FL19 R120 0.1ohm/1W EXCML20A390

R121 0.1ohm/1W

8 7 6 5

EXBV8V470J

1 2 3 4

RA24

EXCML20A390 FL20

VCC

To FEED MOTOR

To GRIT ENCODER BOARD

FL38 EXCML20A390

R206 470

R202 470

CE1000p C110

VCC R131 220

C108

P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14

MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Test2 Test3 Test4 Test5 Test6 Test7

CE1000p C109 C107

100K 0.1% C124

10 3

CE1000p C111

Q2

SelPWMMode T49 T48

CE0.1u CE0.1u

10 R195 2 1

CE0.1u C125 CE0.1u

R197 2 1 3

R198 15K R196 15K

CE1000p C112

C126 C127 D76 UDZS16B C135 C134 CE0.22u/50V CE0.22u/50V

1.0K R203 CE1000p C113

VCC3

100K 0.1%

1.0K

TMS

28

YM_DIR YM_PWM YP_DIR YP_PWM TCK T51

VCC3

GND

14

SCLK TDO

R213 12K 0.1% R124 4.7K 0.1%

TDI_1 R161 Y_DIR /PWM_EN /PWM_ENin

12 11 10 9 8 7 6 5 4 3 2 1 I/O I/O I/O I/O TCK GND NC CLK0/I0 TDI I/O I/O I/O

I/O I/O I/O TMS CLK1/I1 NC GND TDO I/O I/O I/O I/O

25 26 27 28 29 30 31 32 33 34 35 36 T50 T53 T52 T55

R214

R212 12K 0.1% 4.7K 0.1% R125

2-30

+

RA8 EXBA10E103J

-

+

-

RA5 EXBA10E103J D75 UDZS16B C132 C131 CE0.22u/50V CE0.22u/50V

1.0K R207

2

/H8S_RESET R102


2-5 HEATER BOARD HEATER BOARD_Arrangement Diagram (Component Side) It indicates the version of the Board.

2

2-31

1 2 3 4 5 6 7 8

PC12 CE0.1u

VCC

DRYER_ON

DRYER_THM

VCC PC7 CE0.1u

5267-07A

1 2 3 4 5 6 7

+

C9 100u/63V

C2 10u/16V

+

VCC

+ C1 10u/16V

PC2 CE0.1u

+24V

PC3 CE0.1u

VCC3

5 4 3 2 1

33

33

R50

VCC

33

R51

T32

0

R39

33

33

R31

VCC3

CE0.1u

PC15

R41

53398-0590

CN8

PC1 CE0.1u

Monitor

/DRYER_E

BLW_FB

T29

R23

VCC3

74LVC08

IC6C 8

74LVC08

33

PRE-H_ON PRINT-H_ON AFTER-H_ON

From SERVO BOARD

CN3

CE100p

R34

T7

10K(NON)

R10

T25

10K

R12

AFTER-H_THM

T24

10K

R11

IC6D 11

/SUB_ERROR

CE100p

33

R22 10K 1%

10K

R8

CE100p

C14

R21

R20 10K 1%

2.2K

R2

R32 10K 1%(NON)

CE100p

C15

10K

R7

CE100p

C11

PRINT-H_THM

PRE-H_THM

R33 10K 1%

To EXT JUNCTION BOARD

53398-0890

CN7

53398-1271

1 2 3 4 5 6 7 8 9 10 11 12

CN5

R30 10K 1%

To HEATER CONTROL BOARD

10

9

13

12

R35 10K 1%

1 19

R60

74LVC541

E1 E2

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

18 17 16 15 14 13 12 11

VCC3

VCC3

10K

8

11

T8 T9

C24 CE100p

9

10

6

13

CE0.1u

74LVC14

74LVC14 IC4C

IC4F

5

1

1

5

12

VCC3

GND

Cd

1 2 3 4

R43

1 2 3 4

/CS1

8 7 6 5

8 7 6 5

T31 T30 T34 T33

T19 T18 T27 T26

8 7 6 5

8 7 6 5

EXBV8V103J

1 2 3 4

RA6

EXBV8V103J 10K

1 2 3 4

RA7

R26 10K

VCC3

3

R27 10K(NON)

R13 2.2K

T14 T15 T16 T17

T12

RN5VD29A

VDD

OUT

4

4 3 2 1

74LVC08

IC6A

33

VCC3

33

4 3 2 1

5 6 7 8

RA10

EXBV8V102J

T20T21

VCC3

R25 R24 10K 10K

R18

R1

2

1

VCC3

RA4 EXBA10E103J

PC10 CE0.1u

VCC3

IC4B

IC7 2

3 74LVC14

2

/ServoReset

/HeaterReset

74LVC14

IC4A

C25 CE0.1u

T38

HEATER BOARD

74LVC14

74LVC14 IC4D

IC4E

T2

R57 1.0K

/SerialStart

VCC3

T1

VCC3

PC11

CE0.1u

C13

R42 10K 1%

D1 D2 D3 D4 D5 D6 D7 D8

CE0.1u

C16

To MAIN BOARD

CE0.1u

C17

R40 10K 1%

2 3 4 5 6 7 8 9

CE0.1u

C19

53398-1190

10K

R62

IC2

CE0.1u

1

C10

10K

R61

CE0.1u(NON)

C18

1SS355

D4

C21

1SS355

D3

C20

1SS355

D7

CE0.1u

1SS355

D5

C23

1SS355

D8

CE0.1u

1SS355

1SS355

D6

C22

1SS355

6

T3 F0IN F0OUT /SERIAL_START /SUB_RESET /SUB_ERROR /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM

5 6 7 8

PC9 CE0.1u

109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

PC6 CE0.1u

R14 1.8K

C6 CE18p

3

5

4

Y1 8.0MHz

74LVC08

IC6B 6 T44

T4

C8 CE0.1u

R4 220

VCC3

RA1 EXBA10E103J

VCC3

/H8S_RESET

R59 1.0K

VCC3

C7 CE22p


0 R63

1 2 3 4 5 6 7 8 9 10 11

0 R64

VCC3

0 R65

CE0.1u

6

CPUID_1 CPUID_2 CPUID_3 0(NON) R66

A0 A1 A2 A3 A4 A5

T6

T11 T5

T10

CPU ID:0100

RA11 EXBA10E103J

RA12 EXBA10E103J

RA13 EXBA10E103J VCC3

2

PC8 CE0.1u

72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

PC5 CE0.1u

D4 D5 D6 D7

D15 D0 D1 D2 D3

T23 T22 T28

10 2 9 3 8 4 7 5

D0 D1 D2 D3 D4 D5 D6 D7

R46 R47 R52 R53

R28 R29 R38 R36 R37 R44 R45

0 0 0 0

10K 10K 10K 0 0 0 0

HEAT-B_ON HEAT-C_ON Cooling FAN BLW_ON HEAT-D_ON

10 2 9 3 8 4 7 5

D8 D9 D10 D11 D12 D13 D14 D15

/SerialStart

/DRYER_E

/RD /HWR

LED1 LNJ308G8LRA

Q1 DTA114EKA

/SUB_ERROR

R6 220

VCC3

HEAT-A_ON

C12 CE100p


H8S/267X-QFP144

IC3

A0 A1 A2 A3 A4 A5 A6 A7 5 7 4 8 3 9 2 10 1

10 2 9 3 8 4 7 5

1 A6 A7 A8 A9 A10 A11 6

D10

33 R3

6

10 2 9 3 8 4 7 5 A12 A13 A14 A15

A8 A9 A10 A11 A12 A13 A14 A15 5 7 4 8 3 9 2 10 1

D9

D8 D9 D10 D11

PC4

6

CPUID_0

D12 D13 D14

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 5 7 4 8 3 9 2 10

1 3

VCC3

6

P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14

MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1

6

1

6

1

A[0..15]

RA9 EXBA10E103J

T35 T36 T39 T41 T40 T42

D8 D9 D10 D11 D12 D13 D14 D15

VCC3

VCC3

5 7 4 8 3 9 2 10 1

2-32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

RA3 EXBA10E103J

14

22

20

27

11 12 13 15 16 17 18 19

T13

R68

VCC3


10 2 9 3 8 4 7 5

1 19

2 3 4 5 6 7 8 9

RA8 EXBA10E103J

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

10K 1%

VCC3

6

1

2

3


10K 1%

28

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

74VHCT541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC5

R70 R69 0.1/1W

/CS1

CY7C1399

GND

OE

CS

WE


IC8

6

10K 10K 10K 10K RA5 EXBA10E103J

R5 R19 R9 R15 RA2 EXBA10E103J 5 7 4 8 3 9 2 10

1

PC13 CE0.1u

T37 T43

Reserve

10K C26 CE1000p

R67

8 7 6 5

A[0..15]

53398-0990(NON)

1 2 3 4 5 6 7 8 9

CN6

100 100 100 100 100 100 100 100

T45

UPA1759

Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2

IC1

BA10358F

270K

-

1 2 3 4

IC9A

18 R48 17 R49 16 R17 15 R54 14 R16 13 R55 12 R56 11 R58 VCC

R71

+

PC14 CE0.1u

2 1

CN4

C4 CE0.1u

+

BLW_FB

PRE-H_ON DRYER_ON

6

5

-

+

7

VCC

BA10358F

IC9B

4

8

5267-02A

1 2

CN1

BA10358F

IC9C

C3 CE0.1u

+24V

L1 SBC8-151-202

D2FS6

To EXT JUNCTION BOARD C5 10u/100V

PRINT-H_ON AFTER-H_ON

D1

PC16 CE0.1u

HEATER BOARD_Circuit Diagram 1/2

2-33

5267-02A(NON)

1 2

CN401

C403 PC400 10u/16V CE0.1u

+

VCC

pre_heater_on print_heater_on after_heater_on

after_therm

print_therm

pre_therm

HEATER CONTROL BOARD

5267-03A(NON)

1 2 3

CN400

53398-1271

1 2 3 4 5 6 7 8 9 10 11 12

CN402

From HEATER BOARD

B03P-VL

1 2 3

1

1

1

0

R405

0

R404

0

3

FH4

F3

FH6

D402 1SS355

Q405 S202SE2

FUSE 250V / 6.3A PFC-5000 PFC-5000

FH5

VCC

R401 220

D401 1SS355

Q404 S202SE2

VCC

R402 C402 220 CE0.1u(NON)

Q402 DTC114EK

R403

3

F2

VCC

FUSE 250V / 6.3A PFC-5000 PFC-5000

FH3

C401 CE0.1u(NON)

Q401 DTC114EK

FH2

D400 1SS355

Q403 S202SE2

R400 C400 220 CE0.1u(NON)

Q400 DTC114EK

3

F1

FUSE 250V / 6.3A PFC-5000 PFC-5000

FH1

2

CN403

2 2 2

4 3 4 3 4 3

1

2 2

1 1

From AC JUNC BOARD

AFTER-THERM

PRINT-THERM

PRE-THERM

53014-06

1 2 3 4 5 6

CN404

B2P3-VH

1 2 3

CN409

B4P7-VH

1 2 3 4 5 6 7

CN413

B2P3-VH

1 2 3

CN410

B2P3-VH

1 2 3

CN407

B4P7-VH

1 2 3 4 5 6 7

CN412

B2P3-VH

1 2 3

CN408

B2P3-VH

1 2 3

CN405

B4P7-VH

1 2 3 4 5 6 7

CN411

B2P3-VH

1 2 3

CN406

AFTER HEATER THERMISTOR

PRINT HEATER THERMISTOR

PRE HEATER THERMISTOR

AFTER HEATER 2

to 117/230V SELECT JUMPER

AFTER HEATER 1

PRINT HEATER 2


PRINT HEATER 1

PRE HEATER 2


PRE HEATER 1

VFAN

B03P-VL

1 2 3

B2P3-VH CN303

1 2 3

B2P3-VH CN302

1 2 3

CN301

D200 RD3.0

MD-S8100-90

1 2 3 4 5 6 7 8

CN201

To EXT DU-540(DRYER)

HVCC

To DU-540(BLOWER)

MD-S6100-90

5 3 1 2 4 6

CN200

To EXT JUNCTION BOARD

To DC POWER UNIT 2

To DC POWER UNIT 1

EXT JUNCTION BOARD

/dryer_enable

dryer_on

PC201 CE0.1u

HVCC

From HEATER BOARD

53398-0890

1 2 3 4 5 6 7 8

CN203

After-H Thermistor

PRINT-H Thermistor

PRE-H Thermistor

AC JUNCTION BOARD

dryer_therm1

PC200 CE0.1u(NON)

From HEATER BOARD

5267-02A

1 2

B03P-VL

1 2 3

CN300

From POWER SW

CN202

53014-02

1 2

53014-02 CN102

1 2

53014-02 CN101

1 2

CN100

THERMISTOR JUNCTION BOARD

To HEATER CONTROL BOARD

53014-06

1 2 3 4 5 6

CN103

HEATER BOARD_Circuit Diagram 2/2

2

2-6 INK SYSTEM BOARD INK SYSTEM BOARD_Arrangement Diagram (Component Side)

2

It indicates the version of the Board. 2-34

2 1

5

CN032-004-000

3 4

1 2

CN1103

5

CN032-004-000

3 4

1 2

CN1203

CARTRIDGE IC BOARD

5268-02A

2 1

CN1201

5

CN032-004-000

3 4

1 2

CN1003

CARTRIDGE IC BOARD

5268-02A

2 1

CN1101

5

CN032-004-000

3 4

1 2

CN903

CARTRIDGE IC BOARD

5268-02A

2 1

CN1001

5

CN032-004-000

3 4

1 2

CN803

CARTRIDGE IC BOARD

5268-02A

2 1

CN901

5

CN032-004-000

3 4

1 2

CN703

CARTRIDGE IC BOARD

5268-02A

2 1

CN801

5

CN032-004-000

3 4

1 2

CN603

CARTRIDGE IC BOARD

5268-02A

2 1

CN701

5

CN032-004-000

3 4

1 2

CN503

CARTRIDGE IC BOARD

5268-02A

2 1

CN601

5

CN032-004-000

3 4

1 2

CN403

CARTRIDGE IC BOARD

5268-02A

2 1

CN501

5

CN032-004-000

3 4

1 2

CN303

CARTRIDGE IC BOARD

5268-02A

2 1

CN401

5

CN032-004-000

3 4

1 2

CN203

CARTRIDGE IC BOARD

5268-02A

2 1

CN301

3 4

CN032-004-000

5

CARTRIDGE IC BOARD

5268-02A

C201

5268-02A

53398-0590

1 2 3 4 5

CN17

52808-0691

6 5 4 3 2 1

CN14

VCC

C28 47u/16V

+

VCC

isp Writer

+ C22 47u/16V

PC8 CE0.1u

53398-0890

1 2 3 4 5 6 7 8

CN18

Serial_En Sub_to_Servo Servo_to_Sub

PC12 CE0.1u

SUB_DATA_in

SUB_CLK_in SUB_LOAD_in SUB_DATA_out

PC1 CE0.1u

VCC

VCC

To SERVO BOARD

2

1

OUT

PC7 CE0.1u

TCK

TMS

TDO TDI

R9

R2 0

+

C23

C17

C30

C27 47u/16V

R8 10K

VCC R11 10K(NON) R12 10K(NON)

R7 10K

VCC


C29

VCC3

CE330p

0

TP23

E DIR

TDO

IC2

VCC

8 7 6 5

1 2 3 4

PC19 CE0.1u

1 2 3 4

PC13 CE0.1u(NON)

DS2480B(NON)

RXD TXD POL VPP

PC4

TP28

GND TMS I/O I/O I/O I/O GND(Bank 1) I/O I/O I/O I/O IN VCCO(Bank 1) I/O I/O I/O I/O GND(Bank 1) I/O I/O I/O I/O IN TDO VCC

TP15

CE0.1u

PC3

D2 UDZS 7.5B(NON)

TP40

UDZS 7.5B

D3

+

R6 22K TP19

C35 2.2u/50V

VCC3

D4 1SS355

@SUB_CLK_in @SUB_LOAD_in @SUB_DATA_out @SUB_DATA_in @Serial_En @Sub_to_Servo @Servo_to_Sub

CE0.1u CE0.1u CE0.1u CE0.1u

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

74LVC245

CE0.1u VCC3 PC17 PC10 PC9

VCC

GND 1-W NC VDD

GND 1-W NC VDD

DS2480B

RXD TXD POL VPP

IC7

TP16

IC4

TP24

8 7 6 5

TP17

PC2

19 1

2 3 4 5 6 7 8 9

CE0.1u CE0.1u CE0.1u CE0.1u

PC5

TP39

TP35 TP36 TP37 TP38


TP29 TP30 TP31 TP25

A0 A1 A2 A3 A4 A5 A6 A7

TMS

B0 B1 B2 B3 B4 B5 B6 B7

VCC3

VCC3 PC18 PC11 PC6

CE330p

C34

18 17 16 15 14 13 12 11

CE0.1u

INK TANK BOARD

3

1SS355

R14 10K

R13 10K

VCC3

uPC2933T

GND

IN

IC3

D1

100

100 100

100 100

CE330p(NON)

C33

R10

R1 R5

R4 R3

VCC3

TP13 TP6 TP4 TP1 TP14 TP18 TP22

C19 CE330p(NON)

PC15

20 VCC3 GND 10

1 2

TP21 TP20

CN103

LC4128V-TQFP100

R15 0

TP8 TP7

CARTRIDGE IC BOARD

VCC

8 7 6 5 8 7 6 5 1 2 3 4 VCC

1 2 3 4 8 7 6 5 8 7 6 5 1 2 3 4

VCC TCK IN I/O I/O I/O I/O GND(Bank 0) I/O I/O I/O I/O VCCO(Bank 0) IN I/O I/O I/O I/O GND(Bank 0) I/O I/O I/O I/O TDI GND

IC1

CE0.1u

PC14

VCC

VCC 16 3 6 11 10 9 7 8

RA11 EXBV8V103J

CE0.1u

VCC 16 3 6 11 10 9 7 VCC 8 PC16

RA10 EXBV8V103J

VCC3

0 1 2 3 4 5 6 7

R_non

0 1 2 3 4 5 6 7

R_non

TC74HC4051AFT

VCC COM INH A B C Vee GND

IC6

R17

VCC

13 14 15 12 1 5 2 4

13 14 15 12 1 5 2 4

TP9 TP12 TP10 TP11

RA12 EXBV8V222J

TP3

TP2

TC74HC4051AFT

VCC COM INH A B C Vee GND

IC5

R16

TDI

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

TCK

C32

C31

C26

C25

C21

C20

C18

C2

C3

C4

C5

C6

C7

C8

C11

C14

C15

C16

5 6 7 8

VCC

RA14 EXBV8V222J


C13

C10

4 3 2 1

RA13 EXBV8V222J

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

C12

4 3 2 1

EXBV8V101J

5 6 7 8

RA6 4 3 2 1

EXBV8V101J

5 6 7 8

RA5

EXBV8V101J

5 6 7 8

RA4

EXBV8V101J

5 6 7 8

RA3

EXBV8V101J

5 6 7 8

RA7

EXBV8V101J

5 6 7 8


C9

5 6 7 8


5 6 7 8


C1

5 6 7 8


C24

5 6 7 8


5 6 7 8

RA9

VCC3

RA8 EXBA10E103J

6

1

VCC3

RA1 EXBA10E103J

10 2 9 3 8 4 7 5 1 1

2 1

TP5

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 I/O I/O I/O I/O GND(Bank 1) VCCO(Bank 1) I/O I/O I/O I/O VCC CLK2/I CLK1/I I/O I/O I/O I/O VCCO(Bank 0) GND(Bank 0) I/O I/O I/O I/O IN GND

GND IN I/O I/O I/O I/O GND(Bank 1) VCC(Bank 1) I/O I/O I/O I/O/GOE1 CLK3/I CLK0/I VCC I/O/GOE0 I/O I/O I/O VCCO GND I/O I/O I/O I/O

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4

8 7 6 5 1 2 3 4

8 7 6 5 1 2 3 4

8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1

R_non R18 R_non

2-35

R19

6 VCC3

10 2 9 3 8 4 7 5 RA2 EXBA10E103J

6 10 2 9 3 8 4 7 5

CN101

1 2 3 4

CN13

1 2 3 4

CN12

1 2 3 4

CN11

1 2 3 4

CN10

1 2 3 4

CN9

1 2 3 4

CN8

1 2 3 4

CN6

1 2 3 4

CN5

1 2 3 4

CN4

1 2 3 4

CN3

1 2 3 4

CN2

1 2 3 4

CN1

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

R_non R_non R_non R_non R_non R_non R_non

R_non R_non R_non R_non

R20 R21 R22 R23 R24 R25 R26

R27 R28 R29 R30

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

CN16 5267-08A

CN7 5267-08A

CN15 5267-08A

To CARTRIDGE IC

To INK CARTRIDGE

Ink_Empty_11

Ink_Exist_11

Ink_Empty_10

Ink_Exist_10

Ink_Empty_9

Ink_Exist_9

Ink_Empty_8

Ink_Exist_8

Ink_Empty_7

Ink_Exist_7

Ink_Empty_6

Ink_Exist_6

Ink_Empty_5

Ink_Exist_5

Ink_Empty_4

Ink_Exist_4

Ink_Empty_3

Ink_Exist_3

Ink_Empty_2

Ink_Exist_2

Ink_Empty_1

Ink_Exist_1

Ink_Empty_0

Ink_Exist_0

INK SYSTEM BOARD_Circuit Diagram

2

2-7 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side)

2

It indicates the version of the Board.

2-36

PC401 CE0.1u

+24V

IC1000 GP2S40

To FEED EXT UNIT

53014-10

1 2 3 4 5 6 7 8 9 10

53014-09 CN404

1 2 3 4 5 6 7 8 9

CN403

To TAKEUP UNIT

+

VCC

@/SensWOrg @/SensC0

VCC

+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3

PC902 CE1.0u

VCC

+A_I0 -A_I0 -B_I0 +B_I0 +A_I1 -A_I1 -B_I1 +B_I1 +A_I3 -A_I3 -B_I3 +B_I3

5267-03A

1 2 3

CN902

5267-12A

1 2 3 4 5 6 7 8 9 10 11 12

CN909

CAP SENS

PUMP4

PUMP2

PUMP1

To FAN3

To FAN2

52808-2691

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

CN903

C600 CE0.1u(NON)

R601 1.0K(NON)

PC600 CE1.0u R600 10K(NON)

PhA+ PhAPhB+ PhB-

VCC

@/SensCVOrg @/SensC1 @/SensHOrg

VCC

+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H

VCC

LENC_PHB

LENC_PHA

1 2 3 4

PC500 CE0.1u

HEDS-9730Q50

GND CH.A VCC CH.B

IC500

PC900 CE1.0u

VCC

VCC PC901 CE1.0u

+A_W -A_W -B_W +B_W +A_H -A_H -B_H +B_H

+A_C0 -A_C0 -B_C0 +B_C0

5267-06A

1 2 3 4 5 6

CN901

5267-08A

1 2 3 4 5 6 7 8

CN908

5267-04A

1 2 3 4

CN910

CN900

53398-0490

1 2 3 4 C901

C800 C801 D801 CE0.1u 22u/50V D2FS6

+

R802 390/1W

D800 D2FL20U

VCC

B6P-VH

5267-02A

1 2

5267-02A CN802

1 2

CN804

To POWER UNIT FAN

B2P-VH(NON)

1 2

CN803

B2P-VH

1 2

CN805

To TU/FD I/F BOARD

V9P-VH

1 2 3 4 5 6 7 8 9

CN806

To HEAD BOARD

1 2 3 4 5 6

CN807

To SERVO BOARD

C900

5 6 7 8

4 3 2 1

4 3 2 1 EXBV8V101J

5 6 7 8

RA900

53398-02

1 2

CN904

MAINTENANCE COVER L SW

53014-02(NON)

1 2

CN905

53014-03

1 2 3

CN907

FRONT COVER SW

DC JUNCTION BOARD

Q801 2SJ529S


C902

To MAIN BOARD

R800 5.6K

R801 3.3K

PSFAN_ON

Q800 DTC114EK

2

+24V

+41V

From SW POWER UNIT2

B8P-VH

1 2 3 4 5 6 7 8

CN800

B10P-VH

1 2 3 4 5 6 7 8 9 10

CN801

From SW POWER UNIT1

WIPER ORG SENS(1-3Pin)

WIPER(1-4Pin)

CAP UP/DOWN

LINEAR ENCODER BOARD

1 2 3 4

CN500

CABLE-ASSY LINER ENC XC-540

VCC

From AXIS SENSOR

Fr om GRIT ENCODER

5267-03A(NON)

1 2 3

CN602

5267-08A

1 2 3 4 5 6 7 8

CN605

53014-02

1 2

CN601

From MAINTENANCE COVER L SW

GRIT ENCODER BOARD

To FAN1

5267-02A(NON)

1 2

CN1100

5267-02A

1 2

CN1101

5267-02A

1 2

CN1102

VCC

53014-03(NON)

1 2 3

CN603

53398-0890

VCC

FAN JUNCTION BOARD

53398-0390

1 2 3

CN1103

To SERVO BOARD

To SERVO BOARD

To SERVO BOARD

1 2 3 4 5 6 7 8

CN604

53398-0290

1 2

CN600


MOTSENS JUNCTION BOARD

C903 47u/16V52808-2691

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

CN906

PAPERSIDE SENSOR BOARD

NON

1 2 3

CN1000

TU JUNCTION BOARD

From DC JUNCTION BOARD

B2P-VH

1 2

CN402

53014-09

1 2 3 4 5 6 7 8 9

+24V

1

4

3 2

CN401

To SERVO BOARD

2-37 To SERVO BOARD

3 1

From MAIN BOARD

SUB BOARD_Circuit Diagram 1/4

2

To MAIN BOARD

52806-2410

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN101

VCC

C105 47u/16V

/RESET

/SW1

/SW0

/LED

LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS

/SW2

+

C107 NON

PC103 CE0.1u

R116 100

PC100 CE0.1u

R119 100

R118 100

R120 100

R117 100

PC101 CE0.1u

NON

C101

NON

C102

NON

C104

NON

C103

R115 100

R114 100

R113 100

PC102 CE0.1u

PC106 CE0.1u

PD[0..7]

C106 CE100p

C100 CE100p

C108 CE100p

PC105 CE0.1u






OC CLK

VHCT574

1D 2D 3D 4D 5D 6D 7D 8D

9

5

VHC32

VHC32

1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q

6

3

VCC

B0 B1 B2 B3 B4 B5 B6 B7

B0 B1 B2 B3 B4 B5 B6 B7

B0 B1 B2 B3 B4 B5 B6 B7

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

E DIR

A0 A1 A2 A3 A4 A5 A6 A7

PC107 CE0.1u

VHCT245

E DIR

A0 A1 A2 A3 A4 A5 A6 A7

IC104

VHCT245

E DIR

A0 A1 A2 A3 A4 A5 A6 A7

IC105

VHCT245

E DIR

A0 A1 A2 A3 A4 A5 A6 A7

IC106

HCT273

CLK CLR

D1 D2 D3 D4 D5 D6 D7 D8

IC107

VHCT245

B0 B1 B2 B3 B4 B5 B6 B7

IC102

18 17 16 15 14 13 12 11

18 17 16 15 14 13 12 11

18 17 16 15 14 13 12 11

2 5 6 9 12 15 16 19

19 1

2 3 4 5 6 7 8 9

8

IC100C VHC32

IC100B 4

2

IC100A 1

10

PC104 CE0.1u

19 1

2 3 4 5 6 7 8 9

19 1

2 3 4 5 6 7 8 9

19 1

2 3 4 5 6 7 8 9

11 1

3 4 7 8 13 14 17 18

18 17 16 15 14 13 12 11

2 3 4 5 6 7 8 9

VCC 2

CUT_CONFIG TEST_CUT CLEANING TEST_PRINT Reserve_1 Reserve_2 Reserve_3

ENTER DOWN CURSOR MENU

RIGHT CURSOR UP CURSOR LEFT CURSOR

SHEET_CUT PAUSE POWER SETUP HEATER_CONFIG TOOL_UD BASE AUTO CROP

LCD_ON BUSY_LED BASE LED BUZZER PAUSE_LED POWER_LED SETUP_LED ALGIN_LED

19 18 17 16 15 14 13 12

3 1


R102 10K

RA101 EXBA10E103J

VCC

RA100 EXBA10E103J

VCC

13

12

R104 10K

VCC

VHC32

IC100D

VCC

RA102 EXBA10E103J

VCC

470

R100

11

R101 10K Q101 DTD113EK

1 1 1

IC103

6

10 2 9 3 8 4 7 5 6

10 2 9 3 8 4 7 5 6 10 2 9 3 8 4 7 5

100

R103

2

EVQ21305R EVQ21305R EVQ21305R

SW120 SW105 SW119

SW100

EVQ21305R

EVQ21305R(NON)

EVQ21305R

SW103

SW101

EVQ21305R

SW107

EVQ21305R(NON)

EVQ21305R

SW102

EVQ21305R SW112

EVQ21305R

SW117

SW116

EVQ21305R EVQ21305R

SW118

EVQ21305R

SW110

SW113

EVQ21305R EVQ21305R

SW106

EVQ21305R(NON)

EVQ21305R

SW111

SW108

SW114

EVQ21305R(NON)

EVQ21305R

SW109

SW104

EVQ21305R

VCC

SW115

Q100 2SK2796S

VSS VDD V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VLED VLSS

1

IC101A VHC14

To LCD

LCD EW162G2GLY

LCD1

CUT CONFIG TEST CUT CLEANING TEST PRINT Reserve 1 Reserve 2 Reserve 3

RIGHT CURSOR UP CURSOR LEFT CURSOR ENTER DOWN CURSOR MENU

SHEET CUT PAUSE POWER SETUP HEATER CONFIG TOOL U/D BASE AUTO CROP

MDF7-16P-2.54DSA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CN100

Q104

Q108

Q106

Q103

Q102

Q105

13

11

9

5

3

BUSY

R106

180

R107

330

R105

VCC

R109

180

R112

180

R111

180

R110

VHC14

VHC14 IC101F

VHC14 IC101E

VHC14 IC101D

VHC14 IC101C

IC101B

BZ100

MEB-12C-5

2

1

180

R108

12

10

8

6

4

BUZZER

DTD113EK

VCC

DTD113EK

SLR343BBT3F

LED106

HEATER CONFIG

DTD113EK

SLR343BBT3F

LED101

SETUP

180(NON) SLR343BBT3F(NON)

LED100

SETUP

DTD113EK

SLR343BBT3F

LED107

POWER

DTD113EK

SLR343BBT3F

LED104

PAUSE

180(NON) SLR343BBT3F(NON)

LED103

PAUSE

DTD113EK

SLR343BBT3F

LED105

BASE

DTD113EK

SEL6410E TH12 RT

LED102

PANEL BOARD

2

2

2

2

2

2

2

Q107

3 1 3 1 3 1 3 1 3 1 3 1

2-38

3

2 1

1 11


VHV0 VCC

/P_SIDE_SENS

VHV0 VHV0 GND GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH_BU GND P_SIDE GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB

22u/16V

+ C502

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN2

C501 CE0.1u

0

R4

7

C10

R9

CE1000p

2.2K

BA10358F

-

+

NON

R5

NON

R12

IC1B

1

-

6

5

R8 3.3K

D2 1SS355

D1 1SS355

BA10358F

2

TR1

R7 10K 1%

0

R6

TP74

R500 10K

82

R10

VCC

VCC

TP75

CHECK0

DTB123EK

2

C9 CE0.1u

TP58 TP57 TP56 TP55

IC1A 3 +

VCC

TP62 TP63 TP64

47u/16V(NON)

+ C1

TP54 TP53 TP52 TP51

0 HEAD

C8 CE0.1u(NON)

8

4

FROM Head Board

VCC

1

2-39

3

100

R11

1.0K

C11 CE1000p

22u/16V

+ C511

VCC

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN18

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN15

10u/50V

+ C2

FROM Head Board 36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN3

C503 CE0.1u 22u/16V

+ C504

VHV0 VCC VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC /P_SIDE_SENS GND HEAD_U/D_H HD_SENS HEAD_U/D_L GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB

VCC

VR1 22K 53261-0390

1 2 3

CN21

VCC 330

R1

To PAPERSIDE SENSOR BOARD

GND COM0_A GND COM0_A GND COM0_A GND GND HEAD_TH VCC GND NCHG0 GND LAT0 GND CH0 NC SCK0_YA SCK0_ZA SI0_YA SI0_ZA

NC SCK0_ZB SCK0_YB SI0_ZB SI0_YB

VHV0 GND COM0_B GND COM0_B GND COM0_B GND CHECK0 VCC NCHG0 GND LAT0 GND CH0 GND

VHV0

VCC

R13

VCC

C5 CE0.1u

VHV0

To Head0 Module To Head0 Module

SEL6410E-TP5

LED1

HEAD_U/D_L

HEAD_U/D_H

/P_SIDE_SENS

HD_SENS

TP43 TP42 TP41

ENC_PHB

ENC_PHA

TP2 TP1 TP8 TP7

TP32 TP33 TP34 TP44

1 HEAD

R501 10K

VCC

TP47

CHECK1

TP45

VCC

GND COM1_A GND COM1_A GND COM1_A GND GND NC VCC GND NCHG1 GND LAT1 GND CH1 NC SCK1_YA SCK1_ZA SI1_YA SI1_ZA



VHV0

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN11

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN8

FROM Head Board 36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN4

53261-0490

1 2 3 4

CN22

To LINEAR ENCODER BOARD

VCC


VHV1 VHV1 GND GND COM2_A GND COM2_A GND COM2_A GND COM2_B GND COM2_B GND COM2_B GND GND ENC_PHA GND ENC_PHB GND LAT2 GND CH2 GND NCHG2 GND GND SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB

VHV1

TP12 TP11 TP10 TP9

R502 10K

TP77

CHECK2

TP76

VCC


22u/16V

+ C512

VCC

VCC



VHV1

PRINT CARRIAGE BOARD 1/2

ENC_PHB

ENC_PHA

TP4 TP5 TP6

TP19 TP20 TP21 TP35

2 HEAD

C6 CE0.1u

VHV1

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN19

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN16

10u/50V

+ C3

To Head 2 Module To Head 2 Module

VCC


2

FROM Head Board

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN5

VHV1 VHV1 GND COM4_A GND COM4_A GND COM4_A GND COM4_B GND COM4_B GND COM4_B GND GND VCC GND GND GND GND GND LAT4 GND CH4 GND NCHG4 GND SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB

VHV1 VCC

C505 CE0.1u

HEAD_U/D_L

R2 1K

TP16 TP17 TP18

R3 1K

VCC

COM0_A COM0_B COM1_A COM1_B COM2_A COM2_B COM4_A COM4_B COM5_A COM5_B COM6_A COM6_B

VCC

VCC




VHV1

53398-1390

1 2 3 4 5 6 7 8 9 10 11 12 13

CN1

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN12

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN9

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN6

To D-Pics

FROM Head Board

To HEAD UP/DOWN SENSOR

COM0_A COM0_B COM1_A COM1_B COM2_A COM2_B COM4_A COM4_B COM5_A COM5_B COM6_A COM6_B

53261-0690

1 2 3 4 5 6

TP46

R503 10K

TP48

CHECK3

CN14

TP50 TP49 TP60 TP59

TP15TP14TP13TP3

4 HEAD

HEAD_U/D_H

22u/16V

+ C506


VHV2 VHV2 GND GND COM5_A GND COM5_A GND COM5_A GND COM5_B GND COM5_B GND COM5_B GND VCC GND GND GND GND LAT5 GND CH5 GND NCHG5 GND GND SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB

VHV2 VCC

C507 CE0.1u 22u/16V

+ C508

TP71 TP72 TP73 TP78

TP66 TP65 TP70 TP69

TP61 TP68 TP67

5 HEAD

R504 10K

TP23

CHECK4

TP22

VCC

VCC

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN20

52808-2191

22u/16V

+ C513

VCC



21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN17

10u/50V

+ C4


VHV2

C7 CE0.1u

VHV2

To He a d 5 Module To He a d 5 M odu l e

VCC

FROM Head Board 3

8

6

HD_SENS

5

4

C500 CE100p

33

R508

VHV2 VHV2 GND COM6_A GND COM6_A GND COM6_A GND COM6_B GND COM6_B GND COM6_B GND GND VCC GND GND GND GND GND LAT6 GND CH6 GND NCHG6 GND SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB

74VHCT08AFT

2

74VHCT08AFT IC502A 1

10

74VHCT08AFT IC502C 9

IC502B

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN7

VCC

11 TR500 DTC114EKA

2

13

12

VCC PC502 CE0.1u

11 13

12

8

3

6

VCC

5

4

VCC

74VHCT08AFT

10

74VHCT08AFT IC501C 9

2

To Head6 Module 52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN13

52808-2191

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN10

CHECK4

CHECK5

CHECK0

CHECK1

CHECK2

CHECK3




VHV2

74VHCT08AFT IC501A 1

IC501B

TP39

R505 10K

TP40

CHECK5

74VHCT08AFT

IC501D

TP30 TP31 TP29 TP28

74VHCT08AFT

IC502D

TP36 TP37 TP38

TP27 TP26 TP25 TP24

6 HEAD

22u/16V

+ C510

PRINT CARRIAGE BOARD 2/2

PC501 CE0.1u

C509 CE0.1u

R506 10K(NON)

VCC

R507 10K(NON)

VHV2 VCC

VCC

3

2-40

1

2 To Head6 Module

VCC


2-8 TAKEUP BOARD TAKEUP BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2

2-41

1 2 3

1 2 3 4

5267-05A

1 2 3 4 5

5267-04A CN4

CN6

5267-03A

1 2 3 4 5

DC24V

1 2 3 4

1 2

1

R14 1.0K

VCC3

FL1

R33 1.0K

B2P-VH(NON)

EXCELDR35V

5 6 7 8

5 6 7 8

EXBV8V330J

4 3 2 1

RA2

33

R32

4 3 2 1

5 6 7 8

5 6 7 8

+

VCC3

EXBV8V330J

4 3 2 1

RA3

C7 C6 C8 CE100p CE100p CE100p

C9 CE100p

C10 CE100p

C5 RA1 EXBV8V472J CE100p

4 3 2 1

VCC24

EXCELDR35V C21 CE0.1u(NON) FL2

CN8

VCC3

1 2

R10 1.0K

R4 1.0K

/TU_ENABLE IN1 /TU_STATE OUT1

2 HEC2305-01-250(NON)

CN10

B2P-VH(NON)

CN9

53014-04

CN5


53014-0510

CN2


TO MANUAL SW 1:FORWARD 3:OFF 5:REVERSE

1:AUTO ON FORWARD 2,3:OFF 4:AUTO ON REVERSE

TO MODE SELECT SW

SENSOR INPUT CX-491

VCC24

33

R3

6

1

1SS355

1SS355

7

R2 10K

7

VCC3

VCC3

TCK

TMS

TDO TDI

D9 D5S6M

SBC8-151-202

L1

TAKE UP BOARD

+

6

1

IC1 L4960

D1

MODE_CW MODE_CCW TMFOR TMBACK

SENS2 SENS1

1SS355 D10

CN11

10K

R8

1SS355 D11

1 2 3

10K

R9

5 6 7 8

5 6 7 8

4 3 2 1

CE100p

C11

4 3 2 1

CE100p

C12

1SS355 D4

53014-03

CE0.1u

C2

10K

R12

1SS355 D12 1SS355 D5

SENSOR

100K

R6

CE100p

C18

1SS355 D13

VCC

10K

R13

10u/35V

C14

CE100p

C17

5

1SS355 D14 1SS355

53398-0890

4

4

1SS355 D15 1SS355

D19 1SS355(NON)

1SS355

D6

CN3

100u/63V

C1

3

15K 3

R11 22K

+

+

PC4 CE0.1u

+

VCC

C15 2.2u/50V

TP15

D18 1SS355 /RESET

TCK

TP1

TDI

PC6 CE0.1u

VCC3

PC5 CE0.1u

R25

2

1

4 3

TP16

2

TP17

1 2

OUT

uPC2933T

GND

IN

1SS355 IC2

D2

KHS22E

SW1

1.0K

1.0K

3

+

VCC3

1 3

2

5

2

4

CLK1

VCC3

MTRIN2 MTRIN1

MTRON

CVolt

TRIG

R

TMS

R19 4.7K

MTRIN2 MTRIN1

R31 4.7K

C30 CE0.01u

C29 CE0.01u

MTRON

R30 1.0K

R29 4.7K

6

7

3

NE555PS

IC4

4.7K

VCC

THR

DIS

Q

R23

53014-02

1 2

CN7

4 13

15 16

3 2 1

C22 CE0.022u

47K

R24

TP14

R18 R17 4.7K 4.7K VCC

PWM f : 128Hz Duty : 47%(L=ON)

220

R15

Q1 DTA114EKA

VCC3

TDO TP18 TP19 TP20 TP21

LED1 LNJ308G8LRA

C23 CE0.01u

CE0.1u

C20

36 35 34 33 32 31 30 29 28 27 26 25

R16 220

Q2 DTA114EKA 1 3

VCC3

VCC

TDI VCC I/O_A10 TDO I/O_A12 I/O_D6 I/O_A14 I/O_D4 GND I/O_D2 VCCO I/O_D0 I/O_B0 IC3 VCCO I/O_B2 GND I/O_B4 I/O_C14 I/O_B6 I/O_C12 TCK I/O_C10 LC4064V-75NT48C(48PIN-TQFP) VCC TMS

R26

VCC3

1 2 3 4 5 6 7 8 9 10 11 12

PC3 CE0.1u

VCC3 VCC3 VCC3 VCC3

TP2 TP7

D7

D16 1SS355(NON)

D3 D20 1SS355(NON) 2 2

SW1 SW2

R1 10K

TP13

D8

TP5 TP3 TP6 TP4 TP10 TP8 TP11 TP9 TP12 48 47 46 45 44 43 42 41 40 39 38 37 I/O_A8 I/O_A6 I/O_A4 I/O_A2 I/O_A0/GEO0 CLK0/I CLK3/I I/O_D14/GOE1 I/O_D12 I/O_D10 I/O_D8 GND

1 2 3 4 5 6 7 8

47u/16V C19

8 VCC GND 1

CN1

47u/16V C16

IC5

MTRIN1

MTRIN2

MTRON

C24 CE0.01u

VCC24

C1 E1 C2 E2

R27 4.7K

R28 1.0K

8 9 11 10

VCC

C25 C26 C27 CE100p CE100p CE100p

UPC494GS

DEAD OC

INV2 NONI2

FB INV1 NONI1

33

R22

33

R21

33

R20

12

isp Writer

CE2200p

C13

CE0.1u PC2

REF

GND I/O_B8 I/O_B10 I/O_B12 I/O_B14 CLK1/I CLK2/I I/O_C0 I/O_C2 I/O_C4 I/O_C6 I/O_C8

CE0.1u

C28 CE0.1u

C33

VREF

IN2

IN1

EN

IC6

CE0.22u

9

7

5

11

+

C34 C35 220u/50V CE0.1u

2

13 14 15 16 17 18 19 20 21 22 23 24 47u/16V C3

PC1

14 GND 7

+5 C R 5 6

D17 1SS355(NON)

R5 C4 CE0.033u

5

4.7K

R7

GND

VS SENSE

2-42

6

R34 0.56/2W

L6203

BOOT2

OUT2

OUT1

D24 D2FL20U

C32 CE0.022u

8

1

3

D22 C31 CE0.022u D2FL20U 4 BOOT1

2 10

VCC3

D23 D2FL20U

BLACK RED

D21 D2FL20U

VCC24

5566-02A

1 2

CN12

TAKE UP MOTOR

TAKEUP BOARD_Circuit Diagram

2-9 MAINTENANCE PARTS LIST _ Electrical Parts SERVO BOARD Reference No. Q4 IC2 IC3 IC4

Parts No 15119122 15189105 15189105 15189105

Description TR,FET 2SJ535 IC-LINEAR MTD2005 IC-LINEAR MTD2005 IC-LINEAR MTD2005

Function MOTOR POWER SUPPLY MOTOR DRIVER(Right PUMP) MOTOR DRIVER(Left PUMP) MOTOR DRIVER(Middle PUMP)

HEAD BOARD Reference No. TR6,TR8 TR5,TR7 TR9,TR11 TR10,TR12 TR22,TR24 TR21,TR23 TR25,TR27 TR26,TR28 TR38,TR40 TR37,TR39 TR41,TR43 TR42,TR44 F1 F2 F3 TR66

Parts No 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 1000001053 1000001053 1000001053 15119122

Description TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB FUSE,04533.15MR FUSE,04533.15MR FUSE,04533.15MR TR,FET 2SJ535

Function

TAKE UP BOARD Reference No. D9 IC1 IC6

Parts No 15019104 15199237 15199952

Description DI D5S6M-4000 V.RGL L4960 IC L6203

HEATER CONTROL BOARD Reference No. Parts No 1000001417 Revised 5 Q403 1000004355 1000001417 Q404 1000004355 1000001417 Q405 1000004355 F1 12559105 F2 12559105 F3 12559105

TRANSISTOR for HEAD DRIVER(CYAN) TRANSISTOR for HEAD DRIVER(MAGENTA) TRANSISTOR for HEAD DRIVER(YELLOW) TRANSISTOR for HEAD DRIVER(BLACK) TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA) TRANSISTOR for HEAD DRIVER(LIGHT CYAN) HEAD POWER FUSE (CYAN, MAGENTA) HEAD POWER FUSE (YELLOW, BLACK) HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA) HEAD POWER SUPPLY

Function POWER SUPPLY SWITCHING REGULATOR MOTOR DRIVER

Description Function RELAY,S202SE2F *1 HEATER DRIVER (PRE HEATER) RELAY,SSR AQ1208 RELAY,S202SE2F *1 HEATER DRIVER (PRINT HEATER) RELAY,SSR AQ1208 RELAY,S202SE2F *1 HEATER DRIVER (DRYER HEATER) RELAY,SSR AQ1208 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRE HEATER) FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRINT HEATER) FUSE,5X20 021706.3MXP 6.3A/250VFUSE (DRYER HEATER)

*1:When old parts are damaging, change with the board.

2-43

2

3 Replacement of Main Parts

To Ensure safe Work Turn off the Main Power SW and unplug the power cable of the Printer before performing parts replacement. In case that the DU-740/640 (Option Dryer) is installed, unplug the power cables of both printer and DU-740/640 (Option Dryer) before performing parts replacement. It is not possible to cut power off completely only by turning off the Sub Power SWs.

Unplug

AC INLET for the Printer Unit. - Rear View -

AC INLET for the Dryer Unit.

Static electricity can harm some electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z

When unpacking a static-sensitive device from its shipping carton, do not remove the component from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body.

z

When transporting a sensitive devices, first place it in an antistatic container or packaging.

z

Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads.

3-1

The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. HEAD REPLACEMENT : 20min. (1 Head) 1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. CAP HEIGHT CHECK

It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP. Adj. Time : 40min Total Time : 60min.

CAP TOP REPLACEMENT : 30 min. (6pcs.) 1. CAP HEIGHT CHECK

It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP. Adj. Time : 2min Total Time : 32min.

CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK 2. AGING

It can be performed in the MOTOR MENU > AGING > SCAN.

3. MOTOR HOURS CLEAR

Adj. Time : 5min Total Time : 25min.

PUMP REPLACEMENT : 25 min. (3 pcs.) 1. PUMP TIMES CLEAR

Total Time : 25min.

MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK.

6. IP ADDRESS SETTING

*Set the [DATE] in order of the [Year/Month/Day].

Start the machine with the Service Mode and set it in the User Menu.

7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. CAP & WIPER CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].

12. CAP HEIGHT CHECK

It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.

13. SENSOR CHECK

It can be performed in the SENSOR CHECK.

14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 15. LINEAR ENCODER SETUP 16. PAPER SIDE SENSOR ADJUSTMENT 17. HEAD ALIGNMENT Only Horizontal and Bidirectional Adjustments are required.

18. CALIBRATION


3-2

MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu.

6. PUT PARAMETER 7. TIME AND DATE SETTING

Set the date and time in the SUB MENU > CLOCK.

*Set the [DATE] in order of the [Year/Month/Day].

8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK

It can be performed in the SENSOR CHECK. Adj. Time : 30min Total Time : 60min.

HEAD BOARD REPLACEMENT : 10min. 1. THERMISTOR CHECK 2. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK.

3. FAN ON THE HEAD BOARD CHECK


CARRIAGE BOARD REPLACEMENT : 15min. 1. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK.

2. THERMISTER CHECK 3. PAPER SIDE SENSOR ADJUSTMENT


PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED//BUZ CHECK

It can be performed in the SUB MENU > LCD/LED/BUZ CHK.

2. KEY CHECK

It can be performed in the SUB MENU > KEY CHECK. Adj. Time : 3min Total Time : 10min.

SERVO BOARD REPLACEMENT : 12min. 1. PINCH ROLLER SENSOR CHECK 2. AGING

It can be performed in the MOTOR MENU > AGING > BOTH. Adj. Time : 8min Total Time : 20min.

CARRIAGE BELT REPLACEMENT : 30min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE


ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP


BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING


3-3

3-1 HEAD REPLACEMENT

1

Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

2

Select [SUB MENU] > [HEAD REPLACE], and select the group of the target Head. Check the ink amount in the Drain Bottle. Upper Limit Discard it before the ink exceeding the upper limit.

3

[

] [

[

]

]

SUB MENU PUMP UP

PUMP UP A B C

Select [PRINT MENU] > [HEAD RANK], and select the Head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the Left and Right keys, and changing the parameters with the Up and Down keys. Press the [ENTER] key to save the settings. * The Head No. are [HEAD1], [HEAD2], [HEAD3] in order starting from the Cyan Head at the left end.

4

SERVICE MENU SUB MENU

HEAD RANK

SERVICE MENU PRINT MENU [

5CY2F2F

]

PRINT MENU HEAD RANK [

]

[

]

HEAD RANK HEAD 1

HEAD RANK 1 1234567 (1/5)

Remove the Front Cover, Right I/S Cover and Right Inner Plate.

Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it.

Right I/S Cover

Front Cover Right Inner Plate

3-4

5

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand.

SERVICE MENU I/S MENU [

] [

]

I/S MENU I/S CONTROL [

]

I/S CONTROL CAP [

]

CAP OPEN

6

Turn off the Sub Power SW, and then turn off the Main Power SW.

When replacing the Head, it is necessary to turn off the Main Power SW. If not, the Head or the Main Board may get broken. We recommend replacing the Head with the AC Cord unplugged.

Main Power SW < Rear view >

7

Remove the 4 screws as shown in the figure to remove the Carriage Cover.

Carriage Cover

Holes on the Top Cover

There are 2 holes on the Top Cover. 2 upper side screws can be removed by using a screwdriver through the Top Cover.

8

Remove the Damper Plate, and remove the 2 Ink Dampers from the Head which will be replaced.

Damper Plate

Be sure to remove and fix the Ink Damper with the Head Board Cover fixed. It prevents the ink from dropping on the Head Board. If the ink drops on the Head Board, Head will be broken.

Head Board Cover

3-5

9

Remove the 2 screws as shown in the figure to remove the Head Board Cover.

Head Board Cover

10

Disconnect the 2 flexible cables from the Head.

Flexible Cable

Make sure that LED on the Carriage Board is off when disconnecting the flexible cables.

11

Remove the Spring, and remove the 3 screws fixing the Head as shown in the figure. Then, pull the Head towards the front and pull it up to remove it.

Spring

12

Remove the Head from the Head Adapter and fix the new Head to the Head Adapter.

Make sure to fix the Head by pressing it to the bottom left corner of the Adapter. Use the 2kgf·cm torque driver (ST-056) to tighten up the screws.

3-6

5CY2F2F

Head

Head Adapter

13

Install the Head to the Head Carriage with the 3 screws temporarily. Then, fix the Spring and tighten up the 3 screws as shown in the figure.

Use the 2kgf·cm torque driver (ST-056) to tighten up the screws. Spring

14

Connect the 2 flexible cables to the Head Board.

Flexible Cable

Be careful not to connect the wrong flexible cable.

15

Fix the Head Board Cover.

Head Board Cover

16

Replace the new 2 Ink Dampers, and fix them to the Head. Make sure to replace the Dampers when the Head is replaced. Do not hold both sides of the Ink Damper so hard. It could break. You can connect either Ink Damper to the either connector on the Head, however, basically connect the Ink Damper which has the Ink Tube with 2 lines to rear side and connect the Ink Damper which has the Ink Tube with 1 line to front side. 3-7

17

Fix the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers. Dampers could break. * Fix the screws at the bottom of the long screw holes.

18

After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

19

Select [SUB MENU] > [HEAD REPLACE], and select the group of the target Head, and press the [ENTER] key. Check the ink amount in the Drain Bottle, and press the [ENTER] key.

SERVICE MENU SUB MENU ] [

[

]

SUB MENU HEAD REPLACE [

]

HEAD REPLACE A B C HEAD REPLACE A [ENTER]

CHECK DRAIN BOTTLE [ENTER]

Go through the following sequences to perform the Head Cleaning and Ink Filling

REMOVE SOL CRT. 12345678910111 CHECK DRAIN BOTTLE SET SOLCL-LIQUID 12345678910111

[ENTER]

SET SOL CRT. 12345678910111 FILLING INK... >>>

FILLING INK... >>>

REMOVE SOL CL 12345678910111 CHECK DRAIN BOTTLE FILLING INK... >>>

3-8

[ENTER]

If you dispose of the drained ink when performing [PUMP UP] at 2 , select [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET DRAIN COUNTER] in the User's menu, and press the [ENTER] key to reset the drain counter.

SUB MENU SUB MENU MAINTENANCE MAINTENANCE DRAIN BOTTLE EMPTY DRAIN BOTTLE RESET DRAIN COUNTER

20

Enter the Service Mode and perform the following adjustments. 1. THERMISTOR CHECK 2. [4-4 HEAD ALIGNMENT] 3. HEAD INFORMATION CLEAR 4. [4-8 CAP HEIGHT ADJUSTMENT]

HOW TO CLEAR THE HEAD INFORMATION After THERMISTOR CHECK and HEAD ALIGNMENT, clear the HEAD INFORMATION from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the Head you replaced and press the [ENTER] key.

SERVICE MENU HISTORY MENU [ ] HISTORY MENU HEAD GROUP [

][

HEAD GROUP CLEAR ALL ]

[

]

HEAD GROUP CLEAR H6 [

]

HEAD GROUP CLEAR H5

* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3] from the Head at the left end in order.

[

]


]


]

HEAD GROUP CLEAR H2 [ HEAD GROUP CLEAR H1

< Note for fixing the Carriage Cover > Fix the Carriage Cover with the 4 screws shown in the figure temporarily. And tighten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when tightening the 2 front screws. The Head position may shift when the Carriage is distorted. Screw

3-9

]

3-2 WIPER REPLACEMENT

1

Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key.

[

][

]

[

][

]

2

3

The Head Carriage moves to a location permitting wiper replacement, and then the screen shown in the figure appears. Open the Front Cover.

OPEN FRONT COVER Front Cover

The screen shown in the figure appears.

FINISHED?

4

Using tweezers, grasp the bottom portion of the Wiper and take it off the hook.

Clean the Wiper Carriage and Scraper using the Cleaning stick if they need to be cleaned.

3-10

Wiper Carriage

Scraper

5

Remove the Wiper and install the new one.

Make sure to fix the wiper to make the rubber side faces the front.

6

Use the tweezers to press the area shown in the figure and engage the Wiper on the hook.

Make sure to engage it on the hook. If the Wiper is not hooked, it may fall off while in use.

7

Close the Front Cover, and press the [ENTER] key. The Head Carriage moves back to the standby position and the head cleaning starts automatically. When the head cleaning finishes, the screen shown in the figure appears.

MAINTENANCE REPLACE WIPER

3-11

3-3 CAP TOP REPLACEMENT

1

Remove the Front Cover and Right I/S Cover. Right I/S Cover

Front Cover

2


+ MENU

MENU SERVICE MENU

3



] [


]

I/S CONTROL CAP [ CAP OPEN

4

Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit.

3-12

]

]

5

Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate.

Pump Cover

6

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key. The Capping Unit moves up. Press the [ENTER] key 3 times, because the Capping Unit moves up in 3 steps.

Right Inner Plate


] [

]

] [

]

][

]

I/S MENU I/S CONTROL [ I/S CONTROL CAP [ CAP CLOSE

7



8

Disconnect the tube (Black) of the Cap Top from the Pump.

Make sure to replace the Cap Top one by one. If you disconnect the plural tubes at the same time, there is the risk of wrong connections.

Pump

3-13

9

Unhook the Cap Frame with holding it by the other hand, and remove it.

Cap Frame

Make sure to hold the Cap Frame. There is a Spring under the Cap Top. The Cap Top will jump out unless you hold the cap frame when removing it.

10

Remove the Cap Top together with the tube. Cap Top

11

Fix the new Cap Top. Make sure to fix it so that the tube side faces the front. Cap Top

Note the following contents. 1. Do not touch the tip of rubber. 2. The Spring is properly fixed under the Cap Top. 3. Do not bend the tubes.

12

Fix the Cap Frame.

Cap Frame

3-14

13

Connect the tube of the Cap Top to the joint part of the Pump. Then, replace the other Cap Tops in the same way. You can connect the 2 tubes to any one of the joint parts.

Fix the tubes firmly.

14

Pump

Turn on the Main Power SW, then turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

15

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down.


] [


]


16

Move the Head Carriage to lock it by hand to the standby position.

3-15

]

]

17

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the guides at the two ends of the capping unit with the guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to Cap the Heads with adjusting the position of the Head Carriage. Guide

18

Guide

Fix the Pump Cover.

Pump Cover

19

Fix the Front Cover and Right I/S Cover. Enter the Service mode and perform the following adjustment. 1. [4-8 CAP HEIGHT ADJUSTMENT]

3-16

Front Cover

Right I/S Cover

3-4 CARRIAGE MOTOR REPLACEMENT

1


Main Power SW < REAR VIEW >

2

Remove the Right Inner Plate and Panel Cover. Panel Cover

Right Inner Plate

3

Remove the Panel and put it on the Top Cover.

Top Cover

Flexible Cable is connected to the Panel Board. Do not disconnect the Flexible Cable.

Panel

Panel Board

3-17

4

Remove the Spring.

Spring

5

< Front view >

Disconnect the connector of the motor cable.

Connector

6

Remove the 4 screws as shown in the figure to remove the Motor together with the Flange.

Flange Screw

7

Remove the 4 screws to remove the Motor from the Flange. Fix the Motor Cable of a new Motor using a cable tie without bending the cable root, and then fix the new Motor to the Flange.

Be careful with the fixing direction of the Flange.

3-18

Flange Screw

8

Fix the Flange temporarily. And Fix the Spring. Flange Screw

Spring

9

Check the gears mesh without backlash in the following procedures.

1) Insert the head-unit tool into the hole at the bottom of the machine and turn it gently. The Capping Unit moves down.

Head-unit tool

2) Turn the Drive Gear by hand and check there is no backlash all the way around.

Drive Gear Motor Gear

If there is backlash, go back to the step 4 , and fix the motor again.

< Top view >

3) Inset the Head-unit tool into the hole at the bottom of the machine and turn it gently. The Capping Unit rises.

Head-unit tool

3-19

4) Make the guides at the edges of the Head Carriage line up with the guides at the edges of the Capping Unit. When the heads make contact with the Capping Unit, turn the tool one or two turns more.

Guide

Guide

10

Then, tighten up the 4 screws to fix the Flange firmly in order as shown in the figure. 1

4

Apply a proper quantity of grease (P/# 21675101 FLOIL GE-676 BLACK 10ML) between gears.

3

2

< From top view >

11

Connect the connector of the motor cable.

Connector

12

Fix the Panel.

Panel

3-20

13 Fix the Panel Cover and Right Inner Plate.

Panel Cover


14

Perform the SERVO LOCK CHECK. After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

15

16

Open the Front Cover. Front Cover

In [MOTOR MENU] > [SERVO LOCK] menu, select [S]. Move the Head Carriage left and right by hand and make sure the value on the LCD changes as the Head moves.

SERVICE MENU MOTOR MENU [

] [

MOTOR MENU SERVO LOCK

3-21

[

]

SERVO LOCK S:

3

]

17 Press the [ENTER] key to excite the Motor.

Check the Head Carriage can not be moved easily by hand and the value on the LCD doesn't change.

SERVO LOCK S: 1688 [ ENTER ] SERVO LOCK S:* 1688

18

Perform the AGING for checking. Go back to the [MOTOR MENU], and select [AGING] > [SCAN] and press the [ENTER] key. Confirm that the machine performs the AGING properly and press the [ENTER] key to finish AGING. Do the AGING with the Head Height set at the HIGH position for its safety. Do not load any media when performing [AGING].

19

Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.

SERVICE MENU MOTOR MENU [

]

[

]

MOTOR MENU AGING

AGING SCAN

SERVICE MENU HITORY MENU [

]

HITORY MENU MOTOR GROUP [

][

]

MOTOR HOURS S 1653 hours [

]

MOTOR HOURS S CLEAR [ ENTER ]

3-22

3-5 PUMP REPLACEMENT

1

Remove the Front Cover and Right I/S Cover.

Right I/S Cover

Front Cover

2


+ MENU

MENU SERVICE MENU

3



] [


]


4

Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit.

3-23

]

]

5



6

Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate.

Pump Cover

7

Right Inner Plate

Disconnect the connector of the Pump Motor.

Connector

Pump

8 Disconnect the tube (Black) of the Cap Top and the tube (Transparence) of the Drain from the Pump.

Tube (Cap Top side)

Make sure to replace the Pump one by one. If you disconnect the tubes of the plural Pumps at the same time, there is a risk of wrong connections.

3-24

Tube (Drain side)

9

Remove the 2 screws as shown in the figure to remove the Pump Unit.

Screw

10

Remove the 3 screws shown in the figure to remove the Motor from the Pump Unit. Fix the new Pump Unit to the Motor. Motor

Pump Unit

11

Fix the Pump Unit with the 2 screws as shown in the figure.

Screw

12

Connect the tube (Black) of the Cap Top and the tube (Transparence) of the Drain. Then, replace other Pumps in the same way.

Tube (Cap Top side)

Connect the tubes on the Cap Top side to the left joint and connect the tubes on the Drain side to the right joint. Fix the tubes firmly. Make sure that the tubes on the Drain side are inserted to the Ink trash. 3-25

Ink trash

Tube (Drain side)

13

Connect the connector of the Pump Motor.

Connector

14

15

Pump

Move the Head Carriage to lock it by hand to the standby position.

After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

16

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the Guides at the two ends of the Capping Unit with the Guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to Cap the Heads while adjusting the position of the Head Carriage. Guide

3-26

Guide

17

Clear the pump rotation times. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP]. Then, select the pump you replaced. Select [CLEAR] and press the [ENTER] key.

SERVICE MENU HITORY MENU [

]

HITORY MENU MOTOR GROUP [

]

MOTOR HOURS F 3 hours [

] PUMP TIMES A CLEAR

PUMP TIMES A 9134 times

18

Select [SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] for visually checking the Pumps work correctly.


][

]

I/S MENU PUMP CHECK

PUMP CHECK PUMP SUCTION PUMP CHECK PUMP RELEASE

19

Fix the Pump Cover with the 5 screws shown in the figure.

Pump Cover

20

Fix the Front Cover and Right I/S Cover. Right I/S Cover

Front Cover

3-27

3-6 INK TUBE REPLACEMENT

1


+ MENU

MENU SERVICE MENU

2

Select [SUB MENU] > [PUMP UP], and select the group of the target tube.

SERVICE MENU SUB MENU [

] [

[

]

]

SUB MENU PUMP UP

PUMP UP A B C

3



4

Remove the following covers.

Front Rail Cover Top Cover

Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 Only)

Right Top Cover Right I/S Cover

Left I/S Cover Front Cover

3-28

5

6

Remove the 4 screws as shown in the figure to remove the Carriage Cover.

Remove the Carriage Board Cover.

Carriage Cover

Carriage Board Cover

Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.

7

Remove the 2 Nylon Rivets fixing the clear plates. Then, disconnect all the 6 flexible cables that are coming from the Cable Vayor.

Filters

Flexible Cables

Handle the Filters with care. The Filters may break when dropped.

8

Remove the Guide Plates of the Cable Vayor and Cable Guides. Then, take out the flexible cables from the Cable Vayor.

Cable Guide Guide Plate

< Rear view of the machine >

3-29

9

Disconnect the Ink Tubes from the Ink Dampers, and put the scotch tape on the tip of the Ink Tube to prevent the ink from coming out.

Make sure not to replace the Ink Tubes of the different colors at the same time. There is a risk of connecting wrongly when fixing the new ones.

10

Disconnect the Ink Tubes from the Joints, and put the scotch tape on the tip of the Ink Tubes to prevent the ink from coming out.

It is not necessary to replace the Ink Tubes of the other side (Ink Cartridge side) of the Joints. Joint


11

Pull out the Ink Tubes from the Cable Vayor, and put the new Ink Tubes in the Cable Vayor.

Make sure to insert the Ink Tubes to the right slots shown in the figure.

Y

12

Lm Lc M C

K M C

Connect the new Ink Tubes to the Joints, and mark both ends of the Ink Tubes to indicate the color of the ink.

Be careful not to forget to fix the O rings. Make sure that the Tubes are connected straight and firmly at the joint part.

Joint


3-30

13

Cut the Ink Tubes at appropriate length and connect them to the Ink Dampers. Then, replace the other Ink Tubes in the same way.

14

Connect the 6 Flexible Cables to the Carriage Board and fix the Nylon Rivets to fix the Clear Plates.

Filters

Flexible Cables

Be careful not to forget to fix the Filters.

15

16

Fix the Carriage Board Cover.

Carriage Board Cover

Fix the Guide Plates and the Cable Guides. Guide Plate

Do not fix the Guide Plates for the 3 positions from the end of Cable Vayor.

Blank

< Rear view of the machine > 3-31

Fix the Cable Guide at the position shown in the figure. Cable Guides are to be fixed next to the Tube Guides.

Cable Guide Tube Guide


17 After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

18

Select [SUB MENU] > [FILL INK], and select the group which you want to fill ink of, and press the [ENTER] key.

SERVICE MENU SUB MENU [

] [

[

]

SUB MENU FILL INK

FILL INK A B C

3-32

]

3-7 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply) BOARD LAYOUT (IN CHASSIS) 1. Board Cover opened TU Junction Board

Heater Board

Servo Board

Main Board

Head Board

Board Stay

2. Board Stay removed

SW Power Supply (5V, 24V) AC Junction Board

DC Junction Board

SW Power Supply (41V)

3-33

1

Turn off the Sub Power SW and then turn off the Main Power SW, and pull out the AC cord.


2

Remove the Chassis Cover. Chassis Cover

3-34

HEAD BOARD REPLACEMENT HEAD BOARD CONNECTOR LAYOUT

CN12 CN11

CN13

CN9

CN1~7

1

Disconnect all the Cables from the Head Board.

Revised 7

2

Remove the screws as shown in the figure to replace to the new Head Board. Make sure that there is no gap in connected part with the main board when connecting the Head Board. < NG >

GAP

3-35

Main Board

Head Board

3

4

Connect all the Cables to the Head Board.

Carry out the following checks. 1. THERMISTOR CHECK 2. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK. 3. FAN ON THE HEAD BOARD

3-36

SERVO BOARD REPLACEMENT SERVO BOARD CONNECTOR LAYOUT

CN16

CN17

CN18

CN15

CN14

CN12 CN11 CN8

CN7

CN4

CN1,2

1

2

Disconnect all the Cables from the Servo Board.

Remove the screws shown in the figure to replace with the new Servo Board.

3-37

3

4

Connect all the cables to the Servo Board.

Carry out the following adjustments and settings. 1. PINCH ROLLER SENSOR CHECK 2. AGING

3-38

MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT

CN11 CN10 CN9 CN7 CN8

CN4

CN6

1

Connect the AC cord, and turn on the Main Power SW.


2

Start the Peck.

3-39

3

Perform [Get Report] and [Get Parameters], and save them.

4

Turn off the Main Power SW and pull out the AC cord.

< Rear view >

Revised 7

5

Disconnect all the Cables which are connected to the Main Board.

6

Remove the screws as shown in the figure fixing the head Board, and disconnect from the Main Board.

Main Board

3-40

Main Power SW

Head Board

Revised 7

7

Remove the screws as shown in the figure fixing the Main Board, and replace with the new Main Board.

Main Board

Revised 7

8

Connect the Head Board to the Main Board, and fix it with the screws as shown in the figure. Make sure that there is no gap in connected part with the main board when connecting the Head Board. < NG >

GAP

9

Connect all the cables to the Head Board.

3-41

Main Board

Head Board

10

Perform the following operations after replacement. 1. DIP SW SETTING 2. BATTERY INSTALLATION Refer to [3-8 BATTERY REPLACEMENT]

3. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

4. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

5. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu.

6. PUT PARAMETER Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

7. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].

8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]

9. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK.

Perform the following operations if it is not possible to transfer the parameters by Peck4. 1. DIP SW SETTING 2. BATTERY INSTALLATION Refer to [3-8 BATTERY REPLACEMENT]

3. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

4. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]

5. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].

6. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu.

7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]

8. HEAD RANK SETTING It can be set in the [PRINT MENU] > [HEAD RANK].

9. SERIAL NUMBER INPUT It can be set in the [SUB MENU] > [SERIAL NO.].

10. INK TYPE SETTING It can be set in the [SUB MENU] > [CHANGE INKTYPE].

11. CAP & WIPER CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK]. 12. CAP HEIGHT CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP]. 13. SENSOR CHECK It can be performed in the Sensor Check.

14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE].

15. LINEAR ENCODER SETUP Refer to [4-7 LINEAR ENCODER SETUP].

16. PAPER SIDE SENSOR ADJUSTMENT Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].

17. HEAD ALIGNMENT Refer to [4-4 HEAD ALIGNMENT].

* Only Horizontal and Bidirectional Adjustment are required.

18. CALIBRATION Refer to [4-9 CALIBRATION].

3-42

SW POWER SUPPLY REPLACEMENT (41V) SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN301] on the AC Junction Board

Connected to the [CN800] on the DC Junction Board

1

Disconnect the Cables from the following boards and remove them with the Stays. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD

Servo Board Heater Board

2

Disconnect all the cables connected to the SW Power Supply.

3

Remove the 4 screws shown in the figure and replace with the new SW Power Supply (41V).

3-43

Main Board

Head Board

4

5

Connect all the Cables.

Set the output voltage of SW Power Supply to + 41V. 1. Turn on the Main Power SW.

Use the Digital multi-Meter that can measure the direct voltage.


2. Put the black probe into CN51-1pin (GND) and the red probe into CN51-8pin (Vout) on the SW Power Supply.

CN51-1pin

CN51-8pin

Probe

3. Rotate the volume clockwise using the screwdriver to adjust the output voltage value to +41V+0.1. When the output voltage exceeds the +41.4V, the protection circuit on the SW Power Supply is activated and it stops outputting the voltage. In this case, SW Power Supply will output the voltage by rotating the volume counterclockwise. When the protection circuit works, SW Power Supply may not output for a while. Measure the voltage some time later again. 3-44

Volume

6

Fix the following boards removed in the step 1 . Connect all the Cables. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD

Servo Board

Main Board

Head Board

Heater Board

Revised 7

Make sure that there is no gap in connected part with the main board when connecting the Head Board. Main Board

< NG >

GAP

3-45

Head Board

SW POWER SUPPLY REPLACEMENT (5V, 24V) SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN302] on the AC Junction Board

Connected to the [CN801] on the DC Junction Board

1

Disconnect the Cables from the following boards and remove them with the Stays. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD

Servo Board Heater Board

2

Disconnect all the cables which are connected to the SW Power Supply.

3

Remove the 4 screws shown in the figure and replace with the new SW Power Supply (5V, 24V).

3-46

Main Board

Head Board

4

Connect all the Cables.

5

Fix the following boards removed in the step 1 . Connect all the Cables. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD

Servo Board

Main Board

Head Board

Heater Board

Revised 7

Make sure that there is no gap in connected part with the main board when connecting the Head Board. Main Board

< NG >

GAP

3-47

Head Board

3-8 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire. It may cause heat, explosion and fire.

Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire.

1



2

Remove the Chassis Cover.

Chassis Cover

3-48

3

Remove the Battery on the Main Board by pushing it down and tilting towards right.

Socket 1

2

Main Board

4

Replace the Battery with a new one. Socket

Be careful with the direction of the Battery. Battery

Main Board

5

Turn on the Main Power SW and turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

6

Select [SUB MENU] > [CLOCK] > [TIME], and set the time and press the [ENTER] key.


SUB MENU CLOCK [

] [

[

]

CLOCK TIME

The display of [B], which shows a battery exhaustion, disappears by this step.

TIME 00:00:59

B [

TIME 13:01:59

] B

[ ENTER ]

3-49

]

7

Select [SUB MENU] > [CLOCK] > [DATE], and set the date and press the [ENTER] key.


SUB MENU CLOCK [

] [

[

]

[

]

CLOCK DATE

DATE 00/00/00

DATE 06/08/08

Edit screen

8



9

Fix the Chassis Cover.

Chassis Cover

10 Dispose the Battery.

3-50

]

3-9 CARRIAGE BELT REPLACEMENT

1



2

Remove the following covers. Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Panel Cover Left I/S Cover (XJ-740 only)

Front Rail Cover Top Cover Right Top Cover Right I/S Cover Left I/S Cover

Flexible Cable is connected to the Panel Board. Do not disconnect the Flexible Cable.

3

Front Cover Panel Cover

After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

4

To protect the Heads, select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]. And press the [ENTER] key to move down the Capping Unit.


] [


]


3-51

]

]

5



6

Remove the Carriage Cover.

Carriage Cover

7

8

Remove the Damper Plate.

Damper Plate

Remove the Ink Dampers from head 2 and 3. Remove the 2 screws fixing the Belt Holder to the Head Carriage.

Screw

3-52

9

Loosen the 2 Fixingscrews as shown in the figure located leftside of the Belt. And loosen the Adjustment Screw.

< Top view - Leftside of the Belt >

Fixingscrew Adjustment Screw

10

Move the Belt Holder to the left.

Do not scratch the Encoder Scale when removing the Belt from the Carriage or moving the Belt Holder. For working easily and safely, it is recommended to remove the encoder/encoder scale if it is difficult to remove or move the Belt Holder.

11

Belt Holder

Loosen the 4 screws to remove the Carriage Belt.

Do not scratch the Encoder Scale when removing the carriage Belt. If the grease of the Belt adheres to the Encoder Scale, it can be a cause of defective printing.

12

Replace with the new Carriage Belt.

Check that the Belt is not twisted.

Put adequate quantity of grease(P/# : 21675102 GREASE, FLOIL G-902Y 10ML) between pulleys. < Left side >

3-53

< Right side >

13

Tighten the Screws shown in the figure to fix both edges of the Carriage Belt to the Belt Holder.

< Cross-section diagram from the front view >

OK) Screw Plastic Plate

Plastic Plate Metal Plate

When fixing the Carriage Belt, make sure the ends of the Belt are not overlapped. Carriage Belt

Be careful with fixing direction of the Plastic Plate and fixing order of the Plates.

NG) Screw Plastic Plate


< Cross-section diagram from the side view > Screw

Belt Holder

Metal Plate Carriage Belt

Plastic Plate

Screw Carriage Belt

Plastic Plate

Belt Holder


Carriage Belt

14

Move the Belt Holder by hand to the position of the screw hole which is for fixing with the carriage.

Belt Holder

15

Belt Holder

Fix the Belt Holder to the Head Carriage with the screws. Then, fix the Ink Dampers to the head 2 and 3.

Screw

3-54

Belt Holder

16

Fix the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers. Dampers could break. * Fix the screws at the bottom of the long screw hole.

17

Tighten the Adjustment Screw to have tension on the Belt. And tighten the 2 Fixingscrews shown in the figure.

< Top view - Leftside of the Belt >

Do not tighten the Screws too hard.

FIxingscrew

Adjustment Screw

18 After turning on the Main Power SW, turn on the Sub

+

Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

MENU

MENU SERVICE MENU

19 Select

[I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the guides at the two ends of the Capping Unit with the guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to cap the heads while adjusting the position of the Head Carriage.

20 Carry out the following adjustments and setting. 1. [4-10 Belt Tension Adjustment] 2. [4-11 Belt Position Adjustment] 3. [4-5 Limit & Cut Down Position Initialize]

3-55

Guide

Guide

3-10 ENCODER SCALE REPLACEMENT

1


Left I/S Cover

Right I/S Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 only)

Front Rail Cover Right I/S Cover

Front Cover

2


+ MENU

MENU SERVICE MENU

3



] [


]


4

Move the Head Carriage slowly leftwards.

3-56

]

]

5

Remove the Encoder Scale by removing the Plate fixing the Encoder Scale on its right end and the Spring on its left end. Spring

6

Encoder Scale Plate

Remove the Spring Plate from the Encoder Scale and fix it to the Encoder Scale on the side without a cutout. Cutout

Spring Plate

Make sure not to make scratches or put grease on the Encoder Scale when fixing it. Do not touch the surface of the Encoder Scale.

7

Put the Encoder Scale in between the Encoder Plate and the Guide Rail. Then, fix the right end with the Plate and hook up the Spring on the left end. After fixing, confirm that the Encoder Scale is in place.

Spring Plate

Encoder Scale Encoder Plate

Do not loosen or tighten the screws fixing the Encoder Plate. Screw

8

Move the Head Carriage in a whole width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also that the Encoder Scale is between the slit of the Encoder Module.

Carry out the [4-7 LINEAR ENCODER SETUP].

3-57

3-11 PINCH ROLLER REPLACEMENT 1 Remove the Pinch Roller from the Pinch Lever.

Pinch Lever

Pinch Roller

2 Fix the new Pinch Roller to the Pinch Lever.

Pinch Lever

Make sure that the Pinch Roller is fixed firmly at the 3 points and the hook.

Pinch Roller

Hook

< Bottom view >

3-58

3-12 TAKE-UP BOARD REPLACEMENT 1 Turn off the Sub Power SW and Main Power SW of the machine, and turn off the SW of the Take-up unit. Remove the TU Cover.

TU Cover

2 Remove the 2 screws as shown in the figure to remove the Plate fixing the Board.

Board

Screw

Plate

Shaft

3 Remove all the cables that are connected to the Board.

4 Remove the 4 screws to remove the Board from the Plate. Replace with the new Board.

3-59

5 Connect all the cables to the Board.

6 Fix the Plate. Board Plate

Shaft

7 Fix the TU Cover.

TU Cover

8 Check the following. 1. [4-12 TAKE-UP UNIT OPERATION CHECK]

3-60

4 Adjustment 4-1 SERVICE MODE [

], [

], [

] + POWER ON

SERVICE MENU PRINT MENU

[ MENU ] key

PRINT MENU HEAD RANK

PRINT MENU HEAD ADJUST

MENU SERVICE MENU

HEAD RANK HEAD 1

HEAD RANK 1 1234567 (1/5)

HEAD RANK HEAD 6

HEAD RANK 6 1234567 (1/5)

HEAD ADJUST BIAS

BIAS TEST PRINT

This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet. The digits can be changed with [left] and [right] keys and parameters can be changed with [up] and [down] keys. The digit being changed is marked with an under bar. Press the [ENTER] key to save the settings. Warning sound goes off when the calculation for verification, CHECK SUM, is not correct, in order to avoid input error.

PERFORMING TEST PRINT Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.

BIAS --- VIEW --VERTICAL TEST PRINT

HEAD ADJUST VERTICAL

PERFORMING TEST PRINT Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.

VERTICAL --- VIEW --HEAD ADJUST HORIZONTAL

HORIZONTAL TEST PRINT

PERFORMING TEST PRINT

HORIZONTAL DT1, Low

H1 2

H2 1

H3 3

H5 2

H6 1

HORIZONTAL DT3, Low

H1 2

H2 1

H3 3

H5 2

H6 1

HORIZONTAL DT1, High

H1 2

H2 1

H3 3

H5 2

H6 1


H1 2

H2 1

H3 3

H5 2

H6 1

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.

BI-DIR.DEFAULT TEST PRINT

HEAD ADJUST BI-DIR.DEFAULT

TEST PRINT 123456


Cursor can be moved with [left] and [right] keys, and the heads can be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the former menu by pressing [left] key when the cursor is on the head 1.

BI-DIR.DEFAULT DT1, Low

H1 2

H2 1

H3 3

H4 2

H5 1

H6 3


H1 2

H2 1

H3 3

H4 2

H5 1

H6 3

BI-DIR.DEFAULT DT1, High

H1 2

H2 1

H3 3

H4 2

H5 1

H6 3


H1 2

H2 1

H3 3

H4 2

H5 1

H6 3

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. Default: It can be changed starting from the standard value (15) with [up] and [down] keys. Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.

HEAD ADJUST STANDARD HEAD

STANDARD HEAD 3 > 3

This menu is hidden normally. It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu.

This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].

4-1

Normal (beeps 1 time)

PRINT MENU LINEAR ENCODER

NOW PROCESSING.. POS: 1361.00mm

LINEAR ENCODER SETUP COMPLETED Error (beeps 2 times)

LINEAR ENCODER SETUP FAILED

Error is found on Linear Encoder and Scale.

LINEAR ENCODER HEADBOARD FAILED

Error is found on Head Board.

This menu is for checking the installation and operation of Encoder Module and Encoder Scale. Refer to [4-7 LINEAR ENCODER SETUP].

PRINT MENU CALIB.DEFAULT

CALIB.DEFAULT TEST PRINT


CALIB.DEFAULT TEST PRINT 2


CALIB.DEFAULT SETTING

SETTING +0.05%

+0.10%

This menu is used for Calibration. Refer to [4-9 CALIBR ATION (FEEDING DIRECTION)].

When it shows [ ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnecessary by the test result, it needs to be set with [0].

PRINT MENU DOUBLED HEADS

DOUBLED HEADS HEAD 1&2 5&6

PRINT MENU TEST PATTERN

TEST PATTERN HORIZONTAL


It is for checking the Head Alignment in Horizontal.

TEST PATTERN BI-DIR.


It is for checking the Head Alignment in Bidirection.

TEST PATTERN FILL


It prints on the entire print range solid in single color by each head. Print mode is fixed at 720 dps and 8 pass.

TEST PATTERN BI-DIR. CHECK


This print pattern is for checking a shifting error in Bidirection and also for confirming the mechanical tendency.

4-2

This menu is displayed only when the Ink Type is Max 2MC. This is for specifying the MC head combination to be disabled under the situation when the Ink Type is Max 2MC and printing in non-high-speed mode using 4heads. This setting is active only when ALTERNATE HEAD is DISABLED in the user menu. Options: 1&2, 5&6 Default: 5&6

Normal

SERVICE MENU I/S MENU

I/S MENU I/S CHECK

NOW PROCESSING.. Checking

I/S CHECK COMPLETED Error

I/S CHECK ERROR CAP This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider. **Make sure to move the head carriage towards left off the capping unit before performing this check. It may damage Head, Cap or Wiper Unit. Error Displays

I/S MENU PUMP CHECK

CAP: Error is found on Capping Motor or Capping Sensor. WIPER: Error is found on Wiper Motor or Wiper Sensor.

PUMP CHECK PUMP SUCTION

NOW PROCESSING..

PUMP CHECK PUMP RELEASE

NOW PROCESSING..

This is for checking the pump motor. The rotation for both ink suction and release can be checked. All pump motors rotate for 5 seconds and stop.

I/S MENU I/S CONTROL

I/S CONTROL CAP

CAP OPEN

I/S CONTROL WIPER

WIPER FRONT

CAP: Opens and closes the cap Cap must not be left opened for long time when ink is installed. Dried ink may damage Head. Option: OPEN/CLOSE Default: OPEN WIPER: Moves the wiper towards front and rear. Option: FRONT/REAR Default: FRONT **Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages, especially the Head Carriage.

I/S MENU CAP ADJUST

I/S MENU CAP AGING

CAP ADJUST ADJUST POS.

ADJUST POS. 0.00 -2.00

CAP ADJUST CHECK GAP

CHECK GAP

NOW PROCESSING..

0.00

CAP AGING COMPLETED Error (beeps 2 times)

CAP AGING FAILED !!

I/S MENU WIPER AGING

NOW PROCESSING..

WIPER AGING COMPLETED Error (beeps 2 times)

WIPER AGING FAILED !!

4-3

This is for adjusting and checking the height of the cap. Refer to [4-8 CAP HEIGHT ADJUSTMENT].

This is to confirm that the capping is done properly within the operation range.

I/S MENU CARTRIDGE

Remove all cartridges before pressing ENTER

Set cartridge to SLOT1

CARTRIDGE IC CHECK

IC CHECK SLOT1

All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First of all, it confirms if there is the driver for IC detection. The following display indicates that error is found on driver.

INSERT

Error

IC CHECK SLOT1

IC CHECK SYSTEM ERROR

ERROR

Normal

IC CHECK SLOT1

Next, IC communication is checked individually by SLOT. When a cartridge is inserted, it automatically starts to communicate with the cartridge IC and checks it. The display shows [OK] when the communication is done properly. As cartridge is removed, the next cartridge SLOT number to be inserted is displayed. Starting from SLOT1, it continues to SLOT12 in order. When the check of SLOT12 is completed, the following message is displayed at the end of check.

OK

From SLOT1 to 12 in order Set cartridge to SLOT12

IC CHECK SLOT12

IC CHECK COMPLETED

INSERT

Error

IC CHECK SLOT12

It returns to IC CHECK menu by pressing ENTER key. When communication is failed, it displays as below.

ERROR

IC CHECK SLOT1 ERROR

Normal

IC CHECK SLOT12

It returns to IC CHECK menu by pressing ENTER key.

OK *Any cartridge can be used for this check as long as it has IC chip on it. *No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) *Before this IC check, make sure Cartridge Sensor is working properly.

IC CHECK COMPLETED

CARTRIDGE SLOT 1

CARTRIDGE SLOT 2

SL1 : SERIAL 1402A30C010000A5

Serial No. of the Ink Cartridge IC is displayed.

SL1 : INK TYPE Max K

Ink type is displayed.

SL1 : CAPACITY 400cc

Ink capacity is displayed.

SL1 : LOT NO. 40216A

Lot No. of the Ink Cartridge is displayed.

SL1 : CONSUM. 100.000cc

Ink consumption is displayed.

SL1 : TIME 0y000d00h00m00s

The used time of the Ink Cartridge is displayed.

SL1 : INSERT 1 times

The insert count of the Ink Cartridge is displayed.

SL1 : FLAG 000000000

The Flag information of the Ink Cartridge is displayed.

It reads the information written on the IC of each carriage. Following messages are displayed when some error is found. Ink cartridge is not inserted

SLOT1 NO CARTRIDGE CARTRIDGE SLOT 12

A cartridge with no IC is inserted, wire break or short

SLOT1 NO IC CHIP System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD

SLOT1 SYSTEM ERROR Data error

SLOT1 DATA ERROR

4-4

SERVICE MENU SENSOR CHECK

FRHCPULWcwab H

123456789101112 E C

This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The first page shows the status of each sensor. Each alphabet stands for as follows.

SERVICE MENU THERMISTOR CHK

THERMISTOR CHK HEAD:25 C/ 77 F

THERMISTOR CHK BOARD:25 C/ 77 F SERVICE MENU SUB MENU

TU Motor Drive Sensor : Not driving Blank: Driving

SUB MENU CHANGE INKTYPE

Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty : Cartridge inserted, Ink empty

This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius and the right is in Fahrenheit. Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature. Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of [HEAD] and [BOARD] are not necessarily the same.

SERIAL NO. ZS00000

SUB MENU SERIAL NO.

The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the didplay shows the left-side head.

Head Up/Down Sensor H: Head HIGH L: Head LOW

L: Pinch Roller Sensor W: Paper Side Sensor c: Capping Sensor w: Wiper Sensor a: TU Motor Drive Sensor (When TU is connected) b: Out of use

F: Front Paper Sensor R: Rear Paper Sensor H: Limit Sensor C: Front Cover Sensor P: Maintenance Cover Sensor U: Head Up/Down Sensor

This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

CHANGE INKTYPE MAX cm MAX cm

NOW PROCESSING..

To Setup View

BUSY LED flashes

This menu is to change Ink Type. Different from the process in the user menu, operations such as Head Wash and Ink Fill are not included. This menu is used as a correction purpose when a wrong type ink is selected. When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled.

FILL INK A B C

SUB MENU FILL INK

Ink Type Max cm : ECO-SOL Max CMYKLcLm Max 2MC: ECO-SOL Max CMYKMC UNKNOWN: Ink Type not specified

Fills Ink to each print head. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to fill ink for the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: Normally, FILL INK is to be performed on the three groups together. Performing this on individual head group should be only for a recovery when PUMP UP or HEAD WASH is performed individually.

CHECK DRAIN BOTTLE

When ink is not filled

SELECT INK TYPE E-SOL Max LcLm

INSTALL DRAIN BOTTLE

SET SOL CRT. 123456789101112 Goes next, when cartridge is set

FILLING INK...

CHECK DRAIN BOTTLE

Goes next, when completed

SUB MENU PUMP UP

REMOVE SOL CRT. 123456789101112

PUMPING-UP...

Goes next, when cartridge is removed

SUB MENU HEAD REPLACE

Removes ink from each print head. The difference from the user menu is that head group can be selected. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, PUMP UP is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.

CHECK DRAIN BOTTLE

PUMP UP A B C

Goes next, when completed

CHECK DRAIN BOTTLE

HEAD REPLACE A B C

REMOVE SOL CRT. 123456789101112

Head wash and ink filling after replacing head


SET SOLCL-LIQUID 123456789101112

FILLING INK...

REMOVE SOL CL 123456789101112

Goes next, when cleaning cartridge is removed

Goes next, when cleaning cartridge is set

CHECK DRAIN BOTTLE

FILLING INK...

SET SOL CRT. 123456789101112 Goes next, when cartridge is set

4-5

FILLING INK...

CHECK DRAIN BOTTLE

SUB MENU HEAD WASH

HEAD WASH A B C

Washes print heads. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to wash the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, HEAD WASH is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.

CHECK DRAIN BOTTLE

REMOVE SOL CRT. 123456789101112

SET SOLCL-LIQUID 123456789101112


Goes next, when cleaning cartridge is set

WASHING HEAD...

REMOVE SOL CL 123456789101112 Goes next, when cleaning cartridge is removed

SUB MENU PERIODIC CL.

PERIODIC CL. LIGHT LIGHT

WASHING HEAD... Goes next, when completed

This menu is to select the cleaning type of [PERIODIC CL] in the user menu. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL WIPE: Wiping and flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel Cleaning period can be set up in PERIODIC CL. menu of the user menu.

SUB MENU FAN CHECK

FAN CHECK VACUUM FAN

This menu is to check FANs. Select a FAN type with [up] and [down] keys. Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.

FAN CHECK BLOWER FAN SUB MENU TU CHECK

TU CHECK TU

TU START

STOP

When Take-Up unit is not connected

TU IS NOT CONNECTED

TU CHECK OPTION-TU

This menu is to confirm that Take-Up unit which is connected to the connector equipped for Take-up unit can be operated properly. Refer to [4-12 TAKE-UP UNIT OPERATION CHECK]. [TU] menu supports the one named [TAKE UP] of the two connectors located on the bottom of the right printer body.

OPTION-TU START STOP When Take-Up unit is not connected

OPTION-TU IS NOT CONNECTED

SUB MENU CLOCK

CLOCK DATE

DATE 05/09/10

DATE 05/09/10

[Year/Month/Day]

CLOCK

TIME

Display

TIME 01:01:59

[Year/Month/Day]

Edit

TIME 01:01:59 Display

TIME 01:01:59

B

Edit

TIME 01:01:59

B

It shows [B], when battery is dead.

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record of Event Log function. It must be aware that it affects the maintenance operations if the time is changed. When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.

4-6

SUB MENU DIP SW CHECK

DIP SW CHECK 0110 0000 bit # [1 2 3 4

SUB MENU KEY CHECK

SUB MENU LCD/LED/BUZ CHK

This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left. [0] is OFF and [1] is ON.

5 6 7 8]

This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when any key has not been pressed. It shows the key name when some key is pressed. And it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the sub power key while performing this menu.

KEY CHECK NONE

Abbreviated Returns when completed

This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD. Confirm that all functions operate properly, visually and by the sound.

Waiting for incoming data

SUB MENU PORT CHECK

DETECTING... 00: 0B

This menu is to confirm the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0.

Receiving data from network

NETWORK B3:1073741624B

SUB MENU MAINTE. MSG.

MAINTE. MSG. NONE 100 hours

SUB MENU PAPERSIDE SENSE

PAPERSIDE SENS OUTPUT LEVEL

OUTPUT LEVEL 0.7V

PAPERSIDE SENS

NOW PROCESSING..

This menu is to set up the cycle of showing the message of [TIME FOR MAINTENANCE]. Range: NONE, 10 to 999 hours (in 10 hour unit)

Default: NONE

This menu is used for adjusting the Paper Side Sensor. Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].

TIME 01:01:59

SENSOR AUTOTEST

When MEDIA CLAMP is detected.(beeps one time)

SUB MENU MEDIA CLAMP CHK

MEDIA CLAMP CHK COMPLETED

NOW PROCESSING..

This menu is for checking the detection of the Media Clamp.

When MEDIA CLAMP is not detected.(beeps two times)

MEDIA CLAMP CHK FAILED

SERVICE MENU MOTOR MENU

MOTOR MENU AGING

SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction.

SCAN NOW AGING

AGING SCAN

FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth.

AGING FEED

FEED NOW AGING

AGING BOTH

BOTH NOW AGING

BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth.

To stop Aging, press [ENTER] key. The Head Carriage returns back to the capping position, and it returns to the former menu after the Head is capped. Make sure not to perform Aging for excessive time when the Head is filled with ink, in order to prevent the Head from being damaged by dried ink. When Aging is performed with ink filled, it runs with performing the Flushing. No Flushing when ink is not filled.

Servo Motor : LOCKED

MOTOR MENU SERVO LOCK

SERVO LOCK F: 0

SERVO LOCK S: 100

0

Servo Motor : FREE

SERVO LOCK F: 240

SERVO LOCK F: 0

20

4-7

0

This menu is to check whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as the feed-back is performed normally. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the normal power control is performed. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.

SERVICE MENU HEATER MENU

HEATER MENU SVC. MODE HEAT.

SVC.MODE HEAT. STOP > STOP

HEATER MENU HEATER ADJUST

HEATER ADJUST PRE

PRE

HEATER ADJUST PRINT

PRINT

HEATER ADJUST DRYER

DRYER

HEATER ADJUST OPTION-DRYER

OPTION-DRYER 0 -3

This is to specify ON/OFF of the heater when the machine is started in the Service Mode. START : Heater ON Default : STOP STOP : Heater OFF

0

This menu is to offset the temperature of each heater. It should be set when the displayed temperature is different from the actual temperature.

-3

Range : -5 to +5 Default : 0

0

-3

0

-3

HEATER MENU PREHEAT TEMP.

PREHEAT TEMP. 35 C 35 C

Range : 20 to 40 Default : 30

HEATER MENU HEAT TIMEOUT

HEAT TIMEOUT OFF 10min

Range : OFF, 10 to 30min. (in 10min. unit) Default : 20min.

HEATER MENU HEATER CHECK

This menu is to specify the temperature that is displayed in the [PREHEATING] menu in the user menu.

Print Heater : OFF

Print Heater : ON

PRE PRINT

25 C _ 25 C

PRE PRINT

DRYER OPT.

_ 25 C 25 C

This menu is to set the timing to show the timeout message. If the temperature does not reach to the targeted temperature and within the set time when starting a printing, the message of “HEATING TIMEOUT CONTINUE?” is displayed.

25 C _ 25 C

This menu is to check the heaters and thermistors. While in this menu, it displays ON/OFF status and the temperatures read by thermistors on each Preheater, Printheater, Dryer and Option Dryer. [Up] and [down] keys are to select heaters or dryers, and [ENTER] key is to turn ON/OFF the selected heater or dryer. ("ON/OFF" described here stands for power manually distributed or not. It is not for controlling the temperatures set in other menus. Be aware that the temperature keeps rising when it is left ON. It turns off automatically when exiting the menu.) Check if the temperature rises when the heater is ON and also if the heater temperature decreases to ambient temperature when it is OFF. The temperature is displayed in Celsius only.

Option Dryer : Not connected

DRYER OPT.

_ 25 C

Revised 6 SERVICE MENU SYSTEM SWITCH

SYSTEM SWITCH PAGE1

This menu is to change the functions of the machine. Normally, it is not necessary to change. Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys. Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.

PAGE1 00000000

Bit

bit #[ 8 7 6 5 4 3 2 1 ]

SYSTEM SWITCH PAGE16

PAGE16 00000000 bit #[ 8 7 6 5 4 3 2 1 ]

Contents

Settings

Default

PAGE1:Bit1

Cover Sensor

With [1], the error does not occur even if the cover is open.

0

PAGE1:Bit4

Reflection to the test pattern of a heater related parameters

[1] enables the settings of [FULL WIDTH S] and [SCAN INTERVAL] for all test patterns.

0

PAGE1:Bit7

Maintenance flushing that takes place every 24 hours

Enables with [0], Disables with [1]

0

PAGE2:Bit6

Standard Head Menu

With [1], [STANDARD HEAD] menu is added to the Service Menu.

0

* All the default of settigs not shown here is "0". CAUTION : The machine may make unexpected move when other system switches not shown here are changed.

SERVICE MENU HISTORY MENU

HISTORY MENU MOTOR GROUP

MOTOR HOURS F 3 hours

In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by entering the menu of each groups.

SERVICE MENU REPORT

REPORT SERVICE REPORT

MOTOR HOURS F CLEAR

CATEGORIES : MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / INK GROUP / HEATER GROUP / ERROR GROUP / SYSTEM GROUP

SERVICE REPORT HEAD H1 H1/H2/H3/H4/H5/H6

REPORT HISTORY REPORT

HISTORY REPORT HEAD H1 H1/H2/H3/H4/H5/H6

REPORT CARTRIDGE

CARTRIDGE HEAD H1

The menu shown on the upper LCD can be changed with [up] and [down] keys. The corresponding parameter is shown on the lower LCD. Refer to the HISTORY MENU List on the following pages. Press [right] key to enter [CLEAR] menu, and parameter can be cleard by pressing [ENTER] key.

Reports can be printed. The Head to print the report is selectable considering the case of head trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing. SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional Service Information. HISTORY : History Report is printed. CARTRIDGE : Ink Cartridge IC Report is printed. EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400). ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report). SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)

H1/H2/H3/H4/H5/H6 REPORT EVENT LOG

SELECT MAXIMUM 100 LOGS Setting Value : 100LOGS/200LOGS/ALL

REPORT ALL

ALL HEAD H1

REPORT SERIAL

4-8

EVENT LOG HEAD H1

Required Printing Area SERVICE : W350 L450mm HISTORY : W250 L220mm CARTRIDGE : W250 L100mm EVENT LOG/100 LOGS : W350 L200mm EVENT LOG/200 LOGS : W350 L330mm EVENT LOG/ALL(400) : W350 L590mm ALL : W800 L350mm

HISTORY MENU MOTOR GROUP Item Motor feed Motor scan Pump Times A Pump Times B Pump Times C CLEAR ALL

Contents Total time that the Feed Motor has been rotated Total time that the Scan Motor has been rotated Total time that the Pump Motor A has been rotated Total time that the Pump Motor B has been rotated Total time that the Pump Motor C has been rotated Clear all the value in the Motor Group.

Unit hour hour times times times

Reference Life: 1500 hours Life: 200,000 times Life: 200,000 times Life: 200,000 times

HEAD GROUP Item

Contents

Unit

Shot Cnt. 1

Number of shots fired from the nozzle (H1 left)

Shots/1000

Shot Cnt. 2

Number of shots fired from the nozzle (H1 right)

Shots/1000

Shot Cnt. 3


Shots/1000

Shot Cnt. 4


Shots/1000

Shot Cnt. 5


Shots/1000

Shot Cnt. 6


Shots/1000

Shot Cnt. 7


Shots/1000

Shot Cnt. 8


Shots/1000

Shot Cnt. 9


Shots/1000

Shot Cnt. 10


Shots/1000

Shot Cnt. 11


Shots/1000

Shot Cnt. 12


Shots/1000

WIPE H1 WIPE H2 WIPE H3 WIPE H4 WIPE H5 WIPE H6 RUB H1 RUB H2 RUB H3 RUB H4 RUB H5 RUB H6 AUTO CL.H1 AUTO CL.H2 AUTO CL.H3 AUTO CL.H4 AUTO CL.H5 AUTO CL.H6 NORMAL CL. H1 NORMAL CL. H2 NORMAL CL. H3 NORMAL CL. H4 NORMAL CL. H5 NORMAL CL. H6 MEDIUM CL. H1 MEDIUM CL. H2 MEDIUM CL. H3 MEDIUM CL. H4 MEDIUM CL. H5 MEDIUM CL. H6 POWERFUL CL.H1 POWERFUL CL.H2 POWERFUL CL.H3 POWERFUL CL.H4 POWERFUL CL.H5 POWERFUL CL.H6 CLEAR H6 CLEAR H5 CLEAR H4 CLEAR H3 CLEAR H2 CLEAR H1 CLEAR ALL

Number of times the Wiping has been performed (H1) Number of times the Wiping has been performed (H2) Number of times the Wiping has been performed (H3) Number of times the Wiping has been performed (H4) Number of times the Wiping has been performed (H5) Number of times the Wiping has been performed (H6) Number of times the Rubbing has been performed (H1) Number of times the Rubbing has been performed (H2) Number of times the Rubbing has been performed (H3) Number of times the Rubbing has been performed (H4) Number of times the Rubbing has been performed (H5) Number of times the Rubbing has been performed (H6) Number of times the Automatic Cleaning has been performed (H1 Number of times the Automatic Cleaning has been performed (H2 Number of times the Automatic Cleaning has been performed (H3 Number of times the Automatic Cleaning has been performed (H4 Number of times the Automatic Cleaning has been performed (H5 Number of times the Automatic Cleaning has been performed (H6 Number of times the Normal Cleaning has been performed (H1) Number of times the Normal Cleaning has been performed (H2) Number of times the Normal Cleaning has been performed (H3) Number of times the Normal Cleaning has been performed (H4) Number of times the Normal Cleaning has been performed (H5) Number of times the Normal Cleaning has been performed (H6) Number of times the Medium Cleaning has been performed (H1) Number of times the Medium Cleaning has been performed (H2) Number of times the Medium Cleaning has been performed (H3) Number of times the Medium Cleaning has been performed (H4) Number of times the Medium Cleaning has been performed (H5) Number of times the Medium Cleaning has been performed (H6) Number of times the Powerful Cleaning has been performed (H1) Number of times the Powerful Cleaning has been performed (H2) Number of times the Powerful Cleaning has been performed (H3) Number of times the Powerful Cleaning has been performed (H4) Number of times the Powerful Cleaning has been performed (H5) Number of times the Powerful Cleaning has been performed (H6) Clear all the value of the H6. Clear all the value of the H5. Clear all the value of the H4. Clear all the value of the H3. Clear all the value of the H2. Clear all the value of the H1. Clear all the value of all the Head.

times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times

4-9

Reference Life: 6 billion Shots/nozzle Ink from SLOT2 Life: 6 billion Shots/nozzle Ink from SLOT8 Life: 6 billion Shots/nozzle Ink from SLOT3 Life: 6 billion Shots/nozzle Ink from SLOT9 Life: 6 billion Shots/nozzle Ink from SLOT6 Life: 6 billion Shots/nozzle Ink from SLOT12 Life: 6 billion Shots/nozzle Ink from SLOT1 Life: 6 billion Shots/nozzle Ink from SLOT7 Life: 6 billion Shots/nozzle Ink from SLOT5 Life: 6 billion Shots/nozzle Ink from SLOT11 Life: 6 billion Shots/nozzle Ink from SLOT4 Life: 6 billion Shots/nozzle Ink from SLOT10

MAINTENANCE GROUP Item MAINTE. COUNT TOTAL TIME PRINTING TIME CLEAR ALL

Contents Number of times the Head Maintenance has been performed Lapsed time from the last Head maintenance Printing time from the last Head Maintenance Clear all the value in the MAINTENANCE GROUP.

Unit times hour hour

Contents Number of times the Wiping has been performed Number of times the Rubbing has been performed Number of times the Wipe has been replaced Clear all the value in the WIPE GROUP.

Unit times times times

Reference This value is cleared automatically after carrying out the Head Maintenance. This value is cleared automatically after carrying out the Head Maintenance.

WIPER GROUP Item WIPING COUNT RUBBING COUNT WIPE REPLACE CLEAR ALL

Reference This value is cleared automatically after replacing it. This value is cleared automatically after replacing it.

PRINT GROUP Item

Contents

Unit

Reference

PRINTING TIME

Total time of printing performed

hours

Test print time is excluded.

PRINT PAGES CLEAR ALL

Number of pages printed Clear all the value in the PRINT GROUP.

pages

Contents Number of times the Ink Cartridge 1 has been changed Number of times the Ink Cartridge 2 has been changed Number of times the Ink Cartridge 3 has been changed Number of times the Ink Cartridge 4 has been changed Number of times the Ink Cartridge 5 has been changed Number of times the Ink Cartridge 6 has been changed Number of times the Ink Cartridge 7 has been changed Number of times the Ink Cartridge 8 has been changed Number of times the Ink Cartridge 9 has been changed Number of times the Ink Cartridge 10 has been changed Number of times the Ink Cartridge 11 has been changed Number of times the Ink Cartridge 12 has been changed Number of times the Ink Type has been changed Clear all the value in the INK GROUP.

Unit times times times times times times times times times times times times times

Reference

Item SERVICE CALL S-CALL HISTORY MOTOR ERROR F MOTOR ERROR S LOW TEMP.ERR. HIGH TEMP.ERR.

Contents Number of times the Service Call has occurred Service Call Number of the last 5 Calls. Number of times the Feed Motor Error has occurred Number of times the Scan Motor Error has occurred Number of times the Low Temperature Error has occurred Number of times the High Temperature Error has occurred

Unit times No. times times times times

Reference

EMERG. CAPPING

Number of times the Emergency Capping Error has occurred

times

START UNCAPPED CLEAR ALL

Number of times the machine has started uncapped Clear all the value in the ERROR GROUP.

times

Contents Total time of PRE heater used Total time of PRINT heater used Total time of DRYER used Total time of OPTION DRYER used Clear all the value in the HEATER GROUP.

Unit hour hour hour hour

Reference

Contents Number of times Subpower has been turned on Total time of Subpower ON Total time of the machine in Sleep Mode Number of times the Sheet Cut has been performed Clear all the value in the SYSTEM GROUP.

Unit times hour hour times

Reference

INK GROUP Item CARTRIDGE 1 CARTRIDGE 2 CARTRIDGE 3 CARTRIDGE 4 CARTRIDGE 5 CARTRIDGE 6 CARTRIDGE 7 CARTRIDGE 8 CARTRIDGE 9 CARTRIDGE 10 CARTRIDGE 11 CARTRIDGE 12 CHANGE INK TYPE CLEAR ALL

ERROR GROUP

Number of times of forcible capping for Head dry prevention that works when cap is left open for 3 minutes or more due to cover open or other reasons. When cap is left open, it is detected when machine is started.

HEATER GROUP Item PRE USE TIME PRINT USE TIME DRYER USE TIME OPT. USE TIME CLEAR ALL

SYSTEM GROUP Item POWER ON COUNT POWER ON TIME SLEEP TIME SHEETCUT COUNT CLEAR ALL

4-10

SLEEP time is excluded. It counts Auto Sheet Cut performed by both command and panel.

Roland SOL JET PRO III series Model Version Serial No. Date

XJ-740 2.00 XX00001 2006/07/25 16:24

IP Address Subnet Mask Gateway Address MAC Address

133, 111, 128, 060 255, 255, 252, 000 000, 000, 000, 000 00:40:AB:FF:01:30

Head Temperature On Board Temperature

28 C / 82.4 F 35 C / 95.0 F

Heater temp. (PRE) Heater temp. (PRINT) Heater temp.(DRYER)

32 C / 34 C / 33 C /

Menu language Length unit Temperature unit Head height Sheet type Empty mode Calibration Full width scanning Sheet Width Side Margin Bi-dir. simple

Japanese mm

Scan interval Sleep Sleep interval Sheet remain Periodic cleaning Vacuum power

0.0 sec Enable 30 min

Media Release Sheet Position

Disable 0mm

Bi-dir. adjust No. 1 No. 2

C High Opaque Stop +2.20 % FULL 1879mm 10mm -4 H1 H2 -3.5 -2 -1 -1

Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2

SV-GG -3 -0.10 % 35 C / 94 F 35 C / 94 F 50 C / 122 F -3 / -3 / -3 -2 / -1 / -1


IKC 114XX -2 +1.70 %

Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2

40 C 40 C 50 C -4 -2.5

H3 -2 -1

/ 104 F / 104 F / 122 F / -3 / / -1 /

H4 H5 -2 -1 +0.5 -0.5

/ /

/ 94 F / 94 F / 122 F / -3 / / -1 /

-3 -1

C / 104 C / 104 C / 130 / 0 / / 0 /

F F F 0 0

-3 -1

C / 104 C / 104 C / 130 / 0 / / 0 /

F F F 0 0

/ /

-0.5 +1

/ /

/ /

-3 / +0.5 /

/ /

/ /

0 0

-3 / +0.5 /

/ /

0 0

Disable 0.0 sec Enable FULL

/ /

0 0

/ /

0 0

No. 3 No. 4

/ /

No. 3 No. 4

-3 -2

No. 3 No. 4

H4 -2 -1

H5 -2 -1

H6 -1.5 -0.5

-2.5 / -2 /

-2.5 / -2 /

-2 0

/ /

1879mm 0mm 10mm

-2.5 / 0 /

-2.5 0

/ /

-2.5 / -1 /

-2.5 / -1 /

-2 -1

/ /

1879mm 0mm 10mm

-2 -1

/ /

30 C / 86 F Sheet Width Sheet Position Enable Side Margin Auto Disable -3 -2

/ /

-2.5 / -1 /

-2.5 / -1 /

-2 -1

/ /

0 0

/ /

0 0

/ /

0 0

/ /

0 0

/ /

-2 -1

0 0

/ /

/ /

0 0

/ /

0 0

/ /

0 0

/ /

0 0

-1.5 -0.5

1879mm 0mm 10mm

/ /

30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable 0 0

-2 -0.5 1879mm 0mm 10mm

30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable

Preheating Blower fan Vacuum power Media Release

0 0

H3 -2.5 -1

50 C / 122 F Disable 30 C / 86 F Enable Enable


Preheating Blower fan Vacuum power Media Release No. 3 No. 4


Disable 35 C / 94 F 35 C / 94 F

H2 -2.5 -1

-3.5 / -2.5 /


0 0

Set remain at loading Heater setting(PRE) Heater setting (PRINT) Heater setting (DRYER) Feed for dry Preheating Option Dryer Blower Fan

30 C / 86 F Sheet Width Disable Sheet Position Auto Side Margin Disable


-2 / 0 +0.5 / +1.5

Feed for dry Scan interval Edge detection Full width S / /

No. 3 No. 4

-2 / 0 +0.5 / +1.5


H1 -3 -2


-0.5 +2


Feed for dry Scan interval Edge detection Full width S

PRESETTING5 0 0.00 % 40 40 55 0 0

-2 +1


PRESETTING4 0 0.00 % 40 40 55 0 0

Disable 0.0 sec Opaque FULL


SVGG2 -4 +2.20 % 35 C 35 C 50 C -4 -2.5

No. 3 No. 4

Feed for dry Scan interval Sheet type Full width S

E-SOL Max LcLm 74/ 86/ 64/ 100/ 71/ 100 100/ 100/ 97/ 72/ 100/ 100

88 F 92 F 90 F

0.0m NONE Auto

H6 0 +1.5

Ink type Ink remain (1-6) Ink remain(7-12)

0 0

1879mm 0mm 10mm

/ /

0 0

(Abbreviated)


PRESETTING8 0 0.00 % 40 40 55 0 0

C / 104 C / 104 C / 130 / 0 / / 0 /

F F F 0 0


Feed for dry Scan interval Edge detection Full width S / /

0 0

/ /

0 0

/ /


Preheating Blower fan Vacuum power Media Release No. 3 No. 4

0 0

4-11

0 0

/ /

0 0

/ /

0 0

/ /

0 0

/ /

0 0

1879mm 0mm 10mm

/ /

0 0

Service Report Head rank H1 H2 H3 H4 H5 H6 Head hori. (DT1. Low) (DT3. Low)

Head bi

(DT1. High) (DT3. High) (DT1. Low) (DT3. Low) (DT1. High) (DT3. High)

Dip SW System SW page ( 1 - 4 ) System SW page ( 5 - 8 ) System SW page ( 9 - 12 ) System SW page ( 13 - 16 ) Network I/F version Maintenance request Booter version Battery Periodic CL. degree Limit position Cutter down position Calibration default Encoder position (L) Encoder position (R)

6CZ343CUYUOVVRT 00B. . D 73V3739TVUXVVSV 00C. . D 6FW3436TVUXWWST 004. . D 6BV3230UTVVWVSU 00D. . D 6DT332FUSWSVVTT 00P. . D 00H. . D 6ET3935TTVUVVTU H2 H3 H4 H1 H5 +1 -3 -2 +2 0 -2 -2 +2 +1 -3 -2 +2 -2 -3 -2 +1 +22 +23 +21 +23 +23 +21 +22 +22 +21 +22 +32 +33 +32 +31 +32 +30 +31 +30 +31 +32 00000000 01000000 00000000 00000000 00000000 01000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 Print Server 1.1 (Tue May 30 14:46:26 JST 2007) NONE 1.00 Set sheet position Empty Heater adjust (PRE) Light Heater adjust (PRINT) 25.2 mm Heater adjust (DRYER) 1950.3 mm Preheat temperature -0.09 % Heating timeout 1642.7 mm Cap adjust 271.1 mm Drain liquid volume Standard head

H6 +1 +2 +1 +3 +21 +21 +30 +29

-1 - 1877 0C 0C 0C 30 C 20 min 0.00 mm 589.9 cc 4

History Report Model Version ==== Motor group ==== Motor feed (trip / total [clear]) Motor scan (trip / total [clear]) Pump Times A (trip / total [clear]) Pump Times B (trip / total [clear]) Pump Times C (trip / total [clear]) ==== Maintenance group ==== Maintenance Count Total Time Printing time ==== Wiper group ==== Wiping count Rubbing count Wiper replace count ==== Head group ==== Shot Cnt. 1 (trip / total [clear]) Shot Cnt. 2 (trip / total [clear]) Shot Cnt. 3 (trip / total [clear]) Shot Cnt. 4 (trip / total [clear]) Shot Cnt. 5 (trip / total [clear]) Shot Cnt. 6 (trip / total [clear]) Shot Cnt. 7 (trip / total [clear]) Shot Cnt. 8 (trip / total [clear]) Shot Cnt. 9 (trip / total [clear]) Shot Cnt. 10 (trip / total [clear]) Shot Cnt. 11 (trip / total [clear]) Shot Cnt. 12 (trip / total [clear]) Wiping count for head Rubbing count for head Headrank set count Auto cleaning count Normal cleaning count Medium cleaning count Powerful cleaning count

XJ-740 2.00

Serial No. Date 1 /

Cartridge change (7-12) Change ink type ==== Error group ==== Service call count Service call history Motor error (feed) Motor error (scan) Low temperature error High temperature error Emergency capping Start uncapped ====Heater group==== Heater used time

1 hours [0]

3 / 5,829 / 5,664 / 5,461 /

3 hours [0] 5,829 times [0] 5,664 times [0] 5,461 times [0]

3 times 134 hours 10 hours 42 times 0 times 1 times 4,277 / 4,260 / 12,387 / 12,408 / 7,287 / 7,285 / 2,026 / 2,021 / 6,873 / 6,883 / 5,518 / 5,529 / H1 62 6 0 6 10 4 2

==== Print group ==== Printing time Print pages ==== Ink group ==== Cartridge change (1-6)

: XX00001 : 2007/06/25 16:24

4,277 4,260 12,387 12,408 7,287 7,285 2,026 2,021 6,873 6,883 5,518 5,529

H2 62 6 0 6 10 4 2

H3 60 6 0 6 9 4 2

times times times times times times times times times times times times H4 60 6 0 6 9 4 2

[0] [0] [0] [0] [0] [0] [0] [0] [0] [0] [0] [0] H5 62 0 0 6 10 6 0

H6 62 0 0 6 10 6 0

times times times times times times times

2 hours 39 pages 0

0

0

1

0

0

times

0

1 0 times

0

0

1

0

times

0 times **** **** **** **** **** 0 times 1 times 0 times 0 times 0 times 2 times PRE 18

PRINT 18

==== System group====== Power on count Power on time Sleep time Sheet cut count Peck used count

DRYER 18

OPT. 16 hours

4-12

197 45 5 34 0

times hours hours hours times

Ink Cartridge Report Model Version No : 1: 2: 3: 4: 5: 6: 7: 8: 9: 10 : 11 : 12 :

XJ-740 2.00 SERIAL / NO IC CHIP / 14f83740020000a6 / 1449ff3f070000b8 / 14e09c400200001f / 1442f14f060000fd / 148e3a85060000ef / 1449ff3f020000b8 / 1438f73f05000086 / 1442f53f020000fd / 14f82960050000a6 / 148e3a41020000ef / 1438f73f02000029 /

Serial No. INK TYPE / CAP. / LOT No/ / / / eSOL C / 400 cc / 61002A / eSOL M / 400 cc / 60806A / eSOL Lc / 400 cc / 60906A / eSOL Lm / 400 cc / 60807A / eSOL Y / 400 cc / ----------- / eSOL K / 400 cc / 60911A / eSOL C / 400 cc / 61002A / eSOL M / 400 cc / 60806A / eSO L Lc / 400 cc / 60906A / eSOL Lm / 400 cc / 60807A / eSOL Y / 400 cc / 60911A /

: XX00001 CONSUM. / TIME / INS. / FLAG / / / 1 / 00000000 55.526cc / 0y003d00h07m48s / 86.091cc / 0y001d05h19m20s / 1 / 00000000 0.063cc / 0y000d13h14m59s / 2 / 00000000 1 / 00000000 43.356cc / 0y001d08h51m44s / 0 / 00000000 77.280cc / 0y001d11h08m29s / 0.641cc / 0y001d00h10m01s / 0 / 00000000 1 / 00000000 62.584cc / 0y003d00h36m21s / 11.978cc / 0y001d10h07m37s / 0 / 00000000 98.108cc / 0y000d18h52m14s / 2 / 00000000 0.892cc / 0y001d06h22m07s / 1 / 00000000 0.748cc / 0y001d01h56m57s / 0 / 00000000

Event Log Model Version Date Time Temp.

----------- ------ -------07/06/01 14:12 28 07/06/01 14:09 28 07/06/01 14:08 28 07/06/01 14:08 28 07/06/01 14:07 28 07/06/01 14:07 28 07/06/01 14:07 28 07/06/01 14:01 28 07/06/01 14:00 28 07/06/01 14:00 28 07/06/01 13:56 28 07/06/01 13:55 28 07/06/01 13:55 28 07/06/01 13:53 27 07/06/01 13:53 27 07/06/01 13:52 27 07/06/01 13:52 27 07/06/01 13:29 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:27 26 07/06/01 13:27 26 07/06/01 13:26 26 07/06/01 13:26 26 07/06/01 13:26 26 07/06/01 13:25 26 07/06/01 13:25 26 07/06/01 13:25 26 07/06/01 13:24 26 07/06/01 13:24 26 07/06/01 13:24 26 07/06/01 13:22 26 07/06/01 13:22 26 07/06/01 13:21 26 07/06/01 13:18 26 07/06/01 13:18 26 07/06/01 13:17 26 07/05/31 12:12 28 07/05/31 11:52 28 07/05/31 08:09 29 07/05/31 07:39 28 07/05/31 07:39 28 07/05/31 07:38 28 07/05/31 07:38 28 07/05/31 07:26 28 07/05/31 07:07 26 07/05/31 07:07 26 07/05/31 03:53 28

XJ-740 Serial No. Date 2.00 Date Time Temp. Event Information

---------------------- ------------------------------------------------------- ----------- ------ -------07/05/31 03:53 28 Print start Testpattern 07/05/31 02:33 28 Setup done Width : 1204mm Env. : 0.097 Cancel done 07/05/31 01:18 23 Cancel start User cancel 07/05/31 01:18 23 07/05/31 00:02 25 Setup done Width : 1204mm Env. : 0.097 07/05/30 23:59 25 Cancel done 07/05/30 23:59 25 Cancel start User cancel 07/05/30 12:16 30 Setup done Width : 1204mm Env. : 0.098 07/05/30 11:29 32 Sub power on Service mode 07/05/30 11:28 32 Sub power off 07/05/30 11:28 32 Print done Testpattern 07/05/30 11:26 32 Print start Testpattern 07/05/30 11:26 32 Print done Testpattern 07/05/30 11:24 32 Print start Testpattern 07/05/30 11:24 32 Setup done Width : 1204mm Env. : 0.100 07/05/30 11:20 32 Sub power on Service report mode 07/05/30 11:20 32 Sub power off 07/05/30 11:17 32 Print done Testpattern 07/05/30 11:16 32 Print start Testpattern 07/05/30 11:16 32 Print done Testpattern 07/05/30 11:16 32 Print start Testpattern 07/05/30 11:15 32 Print done Testpattern 07/05/30 11:15 32 Print start Testpattern 07/05/30 11:14 32 Print done Testpattern 07/05/30 11:14 32 Print start Testpattern 07/05/30 11:13 32 Print done Testpattern 07/05/30 11:13 32 Print start Testpattern 07/05/30 11:05 32 Print done Testpattern 07/05/30 10:58 32 Print start Testpattern 07/05/30 10:57 32 Print done Testpattern 07/05/30 10:50 32 Print start Testpattern 07/05/30 10:37 32 Print done Testpattern 07/05/30 10:29 32 Print start Testpattern 07/05/30 10:29 32 Print done Testpattern 07/05/30 10:28 32 Print start Testpattern 07/05/30 10:25 32 Print done Testpattern 07/05/30 10:24 32 Print start Testpattern 07/05/30 10:24 32 Setup done Width : 1204mm Env. : 0.107 07/05/30 10:17 32 Sub power on Normal 07/05/30 10:15 32 Sub power off 07/05/30 10:14 32 Sleep out 07/05/30 10:13 32 Sleep in 07/05/30 10:12 32 Print done Testpattern 07/05/30 10:11 32 Print start Testpattern 07/05/30 10:10 32 Print done Testpattern 07/05/30 10:10 32 Print start Testpattern 07/05/30 10:08 31 Setup done Width : 1204mm Env. : 0.092 07/05/30 10:08 31 Sub power on Normal 07/05/30 10:04 31 Main power on Normal 07/05/30 10:04 31 Sub power off

4-13

: XX00001 : 2007/06/25 16:24 Event Information

---------------------- ------------------------------------------------------- Sleep out Sleep in Main power on Nor mal Sub power on Nor mal Sub power off Cleaning Power on cleaning Sub power on Normal Sub power off Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Setup done Width : 1304mm Env. : 0.066 Cancel done Cancel start User cancel Print done Testpattern Print start Testpattern Print done Testpattern Print start Testpattern Print done Testpattern Print start Testpattern Print done Print start Print done Print start Print done Print start Setup done Width : 1304mm Env. : 0.067 Cancel done Cancel start User cancel Print start Print done Print start Print done Testpattern Print start Testpattern Print done Print start Print done Print start Print done Print start Print done Print start Print done

Other Factory Mode

SYSTEM PARAMETER INITIALIZE

+

ENTER

INITIALIZE ALL SYS.PARAMETER [ ]

SELECT MODEL XJ-740 [ ]

INITIALIZATION COMPLETED

DISPLAYED LANGUAGE MENU

Revised 6

All parameters will be initialized. Turn on the sub power switch while pressing [ ],[ ] and [ENTER] keys to start the machine in SYSTEM PARAMETER INITIALIZE mode. Confirmation message is displayed first and press [ENTER] key. Select the machine using [ ],[ ] in [SELECT MODEL] menu. Press [ENTER] key to initialize the SYSTEM PARAMETER or press [POWER] key to cancel the initialization. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] is displayed and the machine never starts before the LIMIT POSITION is set up.

SERVICE REPORT PRINTING

+

+ Roland DG Corp. XJ-740

SERVICE REPORT MENU LANGUAGE ENGLISH [ ]

SETUP SHEET ROLL

LENGTH UNIT mm > INCH [ ] TEMP. UNIT C > F

4-14

Turn on the Sub Power SW while pressing [ ] key to start the machine in the SERVICE REPORT PRINTING mode. [SERVICE REPORT] is displayed and it turns to be the normal mode after printing. It starts printing automatically when media is setup. It requires a A4 size media and prints with Black ink. * Please print the [HISTORY REPORT] from the service mode.

Special Key Combinations Function for Service

Combination Key Selection

Press [MENU] and [ Menu.

+

Service Mode

Upgrade Firmware

Comments ] to enter Service

+

[UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade firmware.

+

Use this when the Main Board is replaced.

Installing Firmware (At Main Board Change) ENTER

System Parameter Initialize

ENTER

Limit & Cutter Down Position

All parameters will be initialized. Press [ENTER] to start initializing.

+

+

+

Function for Users

Combination Key Selection

MENU

Press [ ] while aligning Carriage to cap Heads, and press [ENTER]. Set up Cut Down Pos., and press [ENTER].

Service Report(Adjustment value) will be printed.

Service Report

Language

[SUM-ERROR] will be displayed. Press [ENTER] to upgrade firmware.

+

Comments

Press[

4-15

] and [

] to select Language.

4-2 HOW TO UPGRADE/INSTALL FIRMWARE It is necessary to prepare the followings to upgrade/install the firmware. 1.Firmware file 2.WindowsPC (Network port is required.) 3.Peck.exe 4.Network cable (A cross cable is required when you connect XJ-740/640/540 to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

1

Check the IP address of XJ-740/640/540. Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS].

MENU

[ ]

MENU SYSTEM INFO. [ ] [ ]

SYSTEM INFO. NETWORK [ ]

NETWORK IP ADDRESS [ ]

IP ADDRESS 192.168.000.003

2

Turn off the Sub Power SW.

4-16

3

4

Start the Peck on PC. [Peck] screen is displayed, and click [Select Port] button.

Select [Type 3] ProIII etc. from [Product]. Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier. Click [OK] button.

5

[Peck] screen is displayed again. Click [Firmware Upgrade] button.

6

[OPEN] screen is displayed. Select the firmware file and click [Open]. Peck starts to send the firmware to XJ-740/640/540.

4-17

7

The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the Sub Power SW turns off automatically.

FIRMWARE

V1.0 NG

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

HOW TO INSTALL FIRMWARE (Referential Time : 5 min) This is required when a new Main Board without the firmware is installed.

1

Turn on the Main Power SW while pressing [ and [ ] keys.

], [

],

+

UPDATE FIRMWARE?

2

Press the [ENTER] key for the machine to be ready to receive the firmware. UPDATE FIRMWARE? [ ]

WAITING 000.000.000.000

4-18

3

Press MENU key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Press [ ] and [ ] keys for moving between digits, and [ ] and [ ] keys for selecting value. After setting an address, press the [ENTER] key to go to the next address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware by pressing the [ENTER] key.

The setting made here is only temporary for the firmware installation and it is not saved.

4

5

Start the Peck on PC. [Peck] screen is displayed, and click [Select Port] button.

Select [Type 3] ProIII etc. from [Product]. Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier. Click [OK] button.

4-19

6

[Peck] screen is displayed again. Click [Firmware Upgrade] button.

7

[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to XJ-740/640/540.

8

It starts loading the firmware. The firmware installation is done when [COMPLETE] message is displayed. Turn off the sub power when it is completed.

FIRMWARE

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

4-20

V1.0 NG

9

Turn on the Sub Power SW while pressing [ ], [ ], and the [ENTER] keys to enter [INITIALIZE ALL SYS.PARAMETER] menu. Press the [ENTER] key to start initialization. The Sub Power SW turns off automatically when it is completed.

+

ENTER

INITIALIZE ALL SYS.PARAMETER [ ]

SELECT MODEL XJ-740 [ ]


Turn on the Sub Power SW while pressing [ ] keys to enter the Service Mode.

10 and [

], [

]

+

MENU

MENU SERVICE MENU Enter the [NETWORK] menu and input [IP ADDRESS],

11 [SUBNET MASK] and [GATEWAY ADDR.].

Turn off the Sub Power SW when the network setting is completed.

MENU SERVICE MENU [ ]

MENU SYSTEM INFO. [ ][ ]


NETWORK IP ADDRESS

[ ]

IP ADDRESS 192.168.000.003

[ ]

SUBNET MASK 255.255.255.003

[ ]

GATEWAY ADDR. 000.000.000.000

[ ]

[ ]

NETWORK SUBNET MASK

[ ]

[ ]

NETWORK GATEWAY ADDR.

4-21

[ ]

Start the Peck on PC.

12 [Peck] screen is displayed, and click [Put Parameters] button.

13 [OPEN] screen is displayed.

Select the System Parameter file that is saved before the main board replacement. Click [Open]. Peck starts to send the System Parameter to XJ-740/640/540.

14 Click [Get Report] button to import the System Report

file. Confirm that the System Parameter is reloaded properly.

The addresses set at the step 11 are replaced with the addresses saved in the System Parameter as [Put Parameter] is executed. Please set it again if necessary.

4-22

4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.)

1

Turn on the Main Power SW and Sub Power SW. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the User's Menu and set the IP address.

MENU

[ ]

MENU SYSTEM INFO. [ ] [ ]


Cancel the RIP when the RIP is running. NETWORK IP ADDRESS [ ]

IP ADDRESS 192.168.000.003

2

Open a browser on the PC and enter the IP address which is set at 1 . Current firmware version appears.

The Internet Explorer is recommended.

3

Click [Update].

4

Specify the target file for upgrade and click [Update].

4-23

5

The progress is shown in percentage while upgrading.

Do not turn off the power or press any keys during the upgrade.

6

When upgrading is completed, the version of upgraded firmware appears. Turn off the sub power and main power once.

4-24

4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment) HEAD ALIGNMENT is necessary to obtain the good printing quality. Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced. If HEAD ALIGNMENT is not adjusted, printing problems such as banding, fine lines and gap between bands could occur. Please use the sheet media ([PET-G]). Please DO NOT use Take-Up devise for this alignment. The media tension changes during test printing and the result of alignment is not reliable.

1

Remove the Front Cover, Right I/S Cover and Right Inner I/S Cover.

Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it.

Right I/S Cover


2

Remove the Carriage Cover, removing the 4 screws shown in the figure.

Carriage Cover Holes on Top Cover

There are 2 holes on the Top Cover. Upper 2 screws can be removed inserting a screwdriver through the Top Cover.

3

Remove the Damper Plate, removing the 2 screws shown in the figure.

4-25

Damper Plate

Screws

4

Turn on the Sub Power SW while pressing [ ], [ and [ ] keys to enter the Service Mode. Setup the sheet media (PET-G) film on the machine.

]

+

MENU

MENU SERVICE MENU [BIAS ADJUSTMENT] Select [PRINT MENU] > [HEAD ADJUST] > [BIAS] > 5 [TEST PRINT] menu and press the [ENTER] key.

SERVICE MENU PRINT MENU [ ] [ ]

PRINT MENU HEAD ADJUST [ ]

HEAD ADJUST BIAS [ ]

BIAS TEST PRINT [ ]

6

test pattern shown in the figure will be printed.

C M Y K Lm Lc

7

Loosen the 3 screws fixing the Head in order shown in the figure. 2 Loosen the screws fixing the Head for 1/2 turn. If the screws are too loose, it may affect the result of this alignment.

1

3

4-26

8

Insert the 1.5 mm Hexagonal Wrench through the hole of the Head Carriage, then, turn the adjustment screw to make the lines of each color in the test pattern to be straight. *Reference* Position of the printing moves 1 line by turning the screw for a 3/4 turn.

Adjustment Screw

Hole for inserting the Hexagonal Wrench

- When the upper lines are shifting towards the left of the lower lines, turn the screw CW. - When the upper lines are shifting towards the right of the lower lines, turn the screw CCW.

9

Tighten the screws fixing the Head in the order reverse of loosening, using the TORQUE DRIVER (ST-056).

Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws firmly.

2 3

1

4-27

10

Print the test pattern again. If the result is not satisfactory, repeat 5 to 9 .

The shifting of lines should be less than 1/2 dot.

4-28

[VERTICAL ADJUSTMENT] Select [PRINT MENU] > [HEAD ADJUST] > [VERTICAL] 11 > [TEST PRINT] and press the [ENTER] key.

SERVICE MENU PRINT MENU [ ][ ]

PRINT MENU HEAD ADJUST [ ][ ]

HEAD ADJUST VERTICAL [ ]

VERTICAL TEST PRINT [ ]

test pattern shown in the figure will be printed. ] and [ ] keys.

12 Test pattern can be moved by [

The test pattern changes if the Base Head is changed.

K C K M K Y K Lm K Lc K

K Head is specified as the Base Head.

13 Loosen the 3 screws fixing the Head in order as shown in the figure.

2 Loosen the screws fixing the Head for 1/2 turn. If the screws are too loose, it may affect the result of this alignment.

1

3

14 Turn the Adjustment Screw to make the lines of each color in the test pattern to be straight.

*Reference* Position of the printing moves 1/2 line by turning the screw 30 degrees.

Adjustment Screw

4-29

- When the lines other than K are above the K lines, turn the Adjustment Screw CW. - When the lines other than K are below the K lines, turn the Adjustment Screw CCW.

Adjust the Head positions referring to the leftend K head as the base position. The position of K head on the left end does not need to be adjusted.

Tighten the screws fixing the Head in the order reverse of

15 loosening, using the Torque Driver (ST-056).

2 3 Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws firmly. 1

16

Print the test pattern again. If the result is not aligned, repeat 11 to 15 .

The shifting of lines should be less than 1/2 dot.

4-30

Revised 3

17

If the Vertical test print result is satisfactory, select the [BIAS] > [TEST PRINT] menu uder the [HEAD ADJUST] menu and print the Bias test pattern again. If the Bias test print result is not satisfactory, repeat the Bias Adjustment.

4-31

[ HORIZONTAL ADJUSTMENT ]

18 S e l e c t

[PRINT MENU] > [HEAD ADJUST] > [HORIZONTAL] > [TEST PRINT] and press the [ENTER] key.



HEAD ADJUST HORIZONTAL [ ]

HORIZONTAL TEST PRINT [ ]

Following test pattern will be printed.

19 Find the position where the line of each color matches the K line and check the number. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.

H6 H5 H3 H2 H1 DT3.High -20

Head Position : High

-6

-5

-4

-3

-2

-1

0

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

0

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

0

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

0

+1 +2 +3 +4 +5

+6

+20

H6 H5 H3 H2 H1 DT1.High -20

H6 H5 H3 H2 H1

Head Position : Low

DT3.Low -20 H6 H5 H3 H2 H1 DT1.Low -20

4-32

20 Select [HORIZONTAL] > [TEST PRINT] > [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] menu and enter the parameters checked at 19 with [ ] and [ ] keys. Press the [ENTER] key to save the settings.

Parameters can be entered with an increment of 1/2.

HORIZONTAL TEST PRINT

HORIZONTAL DT1, Low

H1 2

H2 1

H3 3

H5 2

H6 1

HORIZONTAL DT3, Low

H1 2

H2 1

H3 3

H5 2

H6 1


H1 2

H2 1

H3 3

H5 2

H6 1


H1 2

H2 1

H3 3

H5 2

H6 1

4-33

[ BIDIRECTION ADJUSTMENT ] 21 Select [PRINT MENU] > [HEAD ADJUST] > [BIDIR.DEFAULT] > [TEST PRINT] and press the [ENTER] key.



HEAD ADJUST BI-DIR.DEFAULT [ ]

BI-DIR.DEFAULT TEST PRINT [ ]

Following test pattern will be printed.

22 Find the position where the two lines are overlapping and check the number of each color. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.

H6

H5

H4

H3

H2

H1

Head Position : High

DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

Head Position : Low

DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

4-34

23 Select [BI-DIR.DEFAULT] > [TEST PRINT] > [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the parameters checked at 22 with [ ] and [ ] keys. Press the [ENTER] key to save the settings.

Parameters can be entered with an increment of 1/2.

BI-DIR.DEFAULT TEST PRINT


H1 2

H2 1

H3 3

H4 2

H5 1

H6 3


H1 2

H2 1

H3 3

H4 2

H5 1

H6 3


H1 2

H2 1

H3 3

H4 2

H5 1

H6 3


H1 2

H2 1

H3 3

H4 2

H5 1

H6 3

24 Fix the Damper Plate.

Damper Plate

Make sure to press the Damper Plate downward lightly when fixing it. * Fix the screws at the bottom of the long hole.

If you press the Damper Plate strongly, the Damper may be damaged.

4-35

4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)

This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment. When the Limit Position is not correctly set, it may cause some problems such as a head capping error. And also, if the Cut Down Position is not correctly set, it may also cause a cutter-down error when separating the sheet.

1

Remove the Right I/S Cover, Front Cover and Right Inner Plate.

Right I/S Cover

Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it. Front Cover

Right Inner Plate

2

Turn on the Sub Power SW while pressing [ [ ] keys for LIMIT INITIALIZE mode.

], [

] and

+ LIMIT INITIALIZE MENU

MOVE TO CAP POS

3

Confirm the relative positions of Head and Cap, moving the capping unit up and down with [ ] and [ ] keys. Align the guides on the both ends of the Capping Unit with the guides on the both ends of the Carriage.

Make sure not to move the Carriage when the Capping Unit is up because the heads could be broken by touching the Capping Unit.

4-36

4

Press the [ENTER] key to cap the heads.

5

Carry out the Limit Position Initialize by pressing the [ENTER] key. After the limit Position Initialize is completed, the message appears as shown in the figure.

DETECTING..

SETTING UP CUTTER DOWN POS

6

Move the Head Carriage with your hand until it makes full contact with the Left Frame.

7

Perform the Cut Down Position Initialize by pressing the [ENTER] key. After the initialization, print the Service Report and check that the value of the Limit Position is 10 +/- 2.5mm. If the value is not appropriate, perform the adjustment again.

DETECTING..


4-37

4-6 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the media. If it is not adjusted, media width could not be detected correctly.

1

Remove the Right I/S Cover. Right I/S Cover

2

Lower the Sheet Loading Lever.

Sheet Loading Lever

3

Select [SUB MENU] > [PAPER SIDE SENSE] > [OUTPUT LEVEL] menu and press the [ ] key.

SERVICE MENU SUB MENU [ ][ ]

SUB MENU PAPERSIDE SENSE [ ]

PAPERSIDE SENS OUTPUT LEVEL [ ]

OUTPUT LEVEL 0.7V

4-38

4

Adjust the VR on the Carriage Board so that the [OUTPUT LEVEL] will be 0.5 - 0.7V.

VR

Carriage Board

5

Select [PAPER SIDE SENSE] > [SENSOR AUTOTEST] menu. Press the [ENTER] key to carry out the test and make sure the voltage is 0.5-1.0V and the NOISE is 0.

SERVICE MENU SUB MENU [ ][ ]

SUB MENU PAPERSIDE SENSE [ ]

PAPERSIDE SENS SENSOR AUTOTEST [ ]

SENSOR AUTOTEST 0.5V, NOISE 0

6

If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking. If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking. If the NOISE is more than 0, try the followings. 1. Clean the REFLECTION TAPE. 2. Replace the REFLECTION TAPE with new one in case of scratch.

If adhesion of a tape remains on the Bed or the dust sticks on the reverse side of a tape when you replace reflective tape, a sensor cannot read correctly.

4-39

4-7 LINEAR ENCODER SETUP (Referential Time : 10min.) Linear Encoder Setup is necessary for the machine to recognize the width by the software coordinates. It is also necessary for checking whether the encoder module can read the scale correctly in the whole width. Be sure to perform this setup when the adjustment or replacement of the Limit Sensor, Encoder Scale and Encoder Module. And also, perform this when replacing the Main Board or initializing the system parameter.

1

Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.

], [

] and

+

MENU

MENU SERVICE MENU

2

Lower the Pinch Rollers. Make sure to unload the media when it is set on the machine. Also, the media clamps must be removed.

3

Select [PRINT MENU] > [LINEAR ENCODER] menu in the Service Menu and press the [ENTER] key.


PRINT MENU LINEAR ENCODER [ ]

NOW PROCESSING.. POS: 1361.00mm

4-40

4

One of the messages appears at the completion of the set up. In case of Setup error, check the followings. 1. Dirt/Scratch on the ENCODER SCALE. 2. Dirt/Scratch on the ENCODER MODULE. 3. ENCODER SCALE is not between the ENCODER MODULE. 4. Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR. 5. Fixation between the CARRIAGE and the CARRIAGE BELT. 6. Bad Contact in the cables.

In case of [HEADBOARD FAILED], the Head Board is possibly defective.

4-41

LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED

4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

Cap Height Adjustment is to adjust the height of the cap. This adjustment is required when the cap unit is removed or replaced. Without this adjustment, the Cap Evacuation* may not be performed properly. * Cap Evacuation is an operation of ink evacuation with the Heads uncapped. This removes the ink accumulated on the Cap surfaces. For this adjustment, the Head height can be either High or Low. When it is adjusted with one of the Head heights, the setting for the other height is also changed automatically.

1

Open the Front Cover and remove the Right Inner Plate.

Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it. Front Cover Right Inner Plate

2

Make sure to unload the media when it is set on the machine. Then, turn on the Sub Power SW while pressing [ ] [ ] and [ ] keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

3

Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.] menu in the Service Menu. SERVICE MENU I/S MENU [ ][ ]

I/S MENU CAP ADJUST [ ]


4-42

4

Move the cap upward to the position that the cap contacts exactly to the head, then press the [ENTER] to update the adjustment value.


[ ]

ADJUST POS. 0.00 -2.00

Head

-When you press [ ] key, the cap moves upward in 0.25mm unit. -When you press [ ] key, the cap moves to the position of -2.00mm of the setting value. -When you press[ ] key, the adjustment value is not updated and the capping is carried out, and then it exits the menu.

Cap

If it is difficult to see whether Head makes contact with the Cap, irradiate the plate behind the Head Carriage with a penlight. Move the Cap upward. And, when the light on the back plate cannot be seen through the gap between Head and Cap, it means that Head makes contact with the Cap correctly.

5

Check the adjusted Capping Position. Enter the [CHECK GAP.] menu. The Cap moves to the same position as the Cap Evacuation. Confirm that there is a gap between the Cap and all Heads. Gap

[CHECK GAP.] menu is for checking the gap between the Cap and Head. For the adjustment, use the [ADJUST POS.] menu.

4-43

4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)

This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based on the value in feeding media [PET-G] (Roll media with a width of 1050mm.) Without proper calibration, it causes misalignment in the feed amount of media, and results in the problems such as white banding, banding of overlap or the dimension error of print result compared to the original data. Do not use the Take-up unit during this adjustment.

1

Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode.

], [

]

+

MENU

MENU SERVICE MENU

2

Set PET-G film on the machine.

3

Select [PRINT MENU] > [CALIB.DEFAULT] > [TEST PRINT] menu and press the [ENTER] key.


Test print requires 510mm or more of the media Setup width.

PRINT MENU CALIB.DEFAULT [ ]

CALIB.DEFAULT TEST PRINT [ ]

4-44

4

400mm

test pattern is printed. Measure the length of the feed direction and use the value to calculate the calibration amount with the formula shown at 5 .

Feed

test pattern is always printed with offset 0.00%. Even if a correction is made in the [SETTING] menu, the Test Pattern is not changed.

5

Scan

Calculate the amount to be calibrated with the formula shown in the figure. CA = Calibration Amount CL = Commanded Length (=400mm) ML = Measured Length

6

500mm

FORMULA CA = CL - ML x 100 ML

Select [PRINT MENU] > [CALIB.DEFAULT] > [SETTING] menu and enter the calibration value with [ ] and [ ] keys. Press the [ENTER] key to save the setting. Parameters can be entered with an increment of 0.01%. (MAX. +2.00% to MIN. -2.00%)


PRINT MENU CALIB.DEFAULT [ ] [ ]

CALIB.DEFAULT SETTING [ ]

SETTING +0.00%

+0.15% [ ]

4-45

4-10 BELT TENSION ADJUSTMENT

1

(Referential Time : 20min.)


Left I/S Cover Front Rail Cover

Front Rail Cover Top Cover Left I/S Cover (XJ-740 only)

2


Top Cover

], [

]

+

MENU

MENU SERVICE MENU

3

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Cap Unit moves down and is free to move by hand.

SERVICE MENU I/S MENU [ ][ ]

I/S MENU I/S CONTROL [ ]

I/S CONTROL CAP [ ]

CAP OPEN [ ]

4

Turn off the Sub Power SW and Main Power SW.

Main Power SW < REAR SIDE >

4-46

5

Measure the tension of the belt at the position above the center of the grit roller as below using Tension Gauge (ST-001). Press the upper belt downward with the gauge to make slight contact with the lower belt. The tension is proper when the measured value is as below. When the tension is not proper, move on to the next step and adjust the belt tension. Measured position XJ-740 8th grit roller from the left XJ-640 7th grit roller from the left XJ-540 6th grit roller from the left

Upper Belt Hold down the belt with Tension Gauge Lower Belt

The center of the 4th Grit Roller from the left

Measured value 0.70~0.94kgf 0.85~1.09kgf 0.96~1.18kgf

It is recommended to put the Solenoid Cushion (P/N 22265241) on the top of the ST-001 for an easy measuring.

6

Loosen the two fixing screws which are located on the left end of the belt halfway round.

Be cautious with the sharp edges around the belt when loosening the screws. It may cause injury.

Fixing Screw

7

Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.)

The gap between the screws and Idle Pulley can be seen from both front and rear side of the machine.

4-47

Screw

3mm

Idle Pulley Holder

8

Turn the adjustment screw shown in the figure to adjust so that the value of the tension gauge is the following with the procedure of 6 .

Adjustment Screw

The value of the tension gauge XJ-740 0.8kgf XJ-640 0.95kgf XJ-540 1.05kgf Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased

9

Tighten the two fixing screws shown in the figure, and again confirm that the tension is within the proper value.

Fixing Screw

Tighten the two screws shown in the figure to slightly

10 contact with Idle Pulley Holder.

Make sure not to tighten the screws too tight. It may move the fixed Idle Pulley Holder accidentally.

Move on to [4-11 BELT POSITION ADJUSTMENT].

4-48

Screw

4-11 BELT POSITION ADJUSTMENT

(Referential Time : 30min.)

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is necessary.

1

Remove the following covers. Front Rail Cover

Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 only)

Top Cover Right Top Cover Right I/S Cover

Left I/S Cover Front Cover

2

Confirm that the Belt Tension Adjustment is completed and turn on the Main Power SW.


3


], [

]

+

MENU

MENU SERVICE MENU

4-49

[ADJUSTMENT ON THE DRIVE PULLEY SIDE]

4

Carry out the AGING test for the belt. Select [MOTOR MENU] > [AGING] > [SCAN], and press the [ENTER] key.

SERVICE MENU MOTOR MENU [ ]

MOTOR MENU AGING [ ]

AGING SCAN [ ]

5

Confirm the belt position. The position is proper when the belt is not touching the flanges of the Drive Pulley excessively. When the position is proper, skip this adjustment and go to [ADJUSTMENT ON THE IDLE PULLEY SIDE] described in the later step of this adjustment leaving the belt aging on. When the position is improper, make adjustment as following steps.

Drive Pulley

BELT

Belt partly touching the flange is acceptable. Flange

6

Press the [ENTER] key to cancel Aging.

SCAN NOW AGING [ ]

7

Loosen the two fixing screws located on the right end of the belt.

Stay

Fixing Screw

Loosen the screws about 3 rounds for the bottom of the screw head not to contact with the Stay.

Screw

Stay

4-50

8

Press the [ENTER] key to restart Aging.

AGING SCAN [ ]

9

Adjust the belt position turning the Adjustment Screw as follows.

The work space is limited. Be cautious and try not to touch the driving pulley and belt. Also, there are many mechanical parts around it. You need to work carefully with your tool not to touch them.

Belt leans to the front side of the machine -Turn the screw carefully in CCW (loosening).

Adjustment Screw

Touching the flange on the front side of machine

Belt leans to the rear side of the machine -Turn the screw carefully in CW (tightening).

Adjustment Screw

Touching the flange on the rear side of machine

4-51

10 Tighten the two fixing screws for the bottom of the screw head to slightly contact with the Stay.

Fixing Screw

Make sure not to tighten the screws too tight. It may move the fixed Drive Pulley Holder accidentally.

Screw

Stay

Confirm that the belt is not touching the pulley flanges

11 excessively while the carriages are in the printing area.

When the belt is in improper position, adjust it again. When it is proper, leave the belt again on, and go to the following [ADJUSTMENT ON THE IDLE PULLEY SIDE].

[ADJUSTMENT ON THE IDLE PULLEY SIDE] Confirm the position of the belt. 12 The position is proper when the belt is not touching the flanges excessively. When the position is proper, close this Belt Position Adjustment. When it is not proper, make adjustment as following steps.

Pulley Flange

Idle Pulley

Belt

Belt partly touching the flange is acceptable. Flange

13

Press the [ENTER] key to cancel Aging.

SCAN NOW AGING [ ]

4-52

14 Loosen the two fixing screws located at the left end of the belt eighth to quarter round.

When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be cautious with the sharp edges around it when turning the screws. It may cause injury. Fixing Screw

15

Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder.

Screw

3mm

The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine. Idle Pulley Holder

16 Press the [ENTER] key to restart Aging.

AGING SCAN [ ]

17 Insert a wrench through the holes on the side frame and

adjust the belt position turning the screw 1 and 2 shown in the figure.

Idle Pulley Screw 1

2 Not touching the flanges

4-53

Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 2 and Idle Pulley Holder when turning the screw 1 .

Screw 1

Touching the flange on the FRONT side of machine

Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning the screw 2 .

Screw 2

Touching the flange on the rear side of machine

18

Tighten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder.

Screw (The one with no contact with Idle Pulley Holder.)

Make sure not to tighten the screw too tight. It may move the Idle Pulley Holder accidentally.

19 Tighten the two fixing screws shown in the figure.

Be cautious with the moving Carriages and Cableveyor during the work, and also with the sharp edges of the mechanical parts around it.

Fixing Screw

4-54

20 Confirm that the belt is not touching the pulley flanges

Pulley Flange

excessively while the carriages are in the printing area. When the belt is in improper position, adjust it again. When it is proper, press the [ENTER] key to cancel Aing.

SCAN NOW AGING [ ]

4-55

4-12 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.) This is required when Take-up unit is installed or TU Junction Board is replaced. This is to check whether Take-up Unit operates properly.

1

Confirm that the cable is connected to the connector named [TAKE UP] and turn on the Main Power SW.

2


], [

Undersurface of the right side of machine

]

+

MENU

MENU SERVICE MENU

3

Select [SUB MENU] > [TU CHECK] > [TU] menu.

SERVICE MENU SUB MENU [ ] [ ]

[TU] menu supports the connector named [TAKE UP]. Although [OPTION-TU] menu is for another connector with no name, it is not in use.

SUB MENU TU CHECK [ ]

TU CHECK TU [ ]

TU START

START [ ]

4-56

4

Confirm that [START] is selected, and press the [ENTER] key to turn on the Take-up Unit.

[START] or [STOP] can be selected with [ ] and [ ] keys. The current setting is displayed on the left and the new setting is displayed on the right.

5

Set the Auto switch of the Take-up Unit to either Forward or Backward.

6

Move the Dancer Roller up and down by hand, to confirm that the drive part rotates.

TU START

START [ ]

Drive Part

Make sure that the rotation direction of the drive part is the same as the setting at 5 . The operation status of Take-up Unit can be confirmed also on the LCD. [ * ] is displayed on the right side of upper LCD while taking-up, and not displayed while not taking-up. TU START

7

Select [STOP] with [ [ENTER] key.

] and [

Dancer Roller

START ] keys, and press the

TU START

STOP [ ]

4-57

8

Move the Dancer Roller up and down by hand to confirm that the drive part does not rotate.

Drive Part

The setting of [STOP] is canceled when exiting the menu. The initial setting is [START] every time entering [TU] menu. Dancer Roller

4-58

5 Supplemental Information

5 Supplemental Information 5-1 SPECIAL TOOLS Table shows a list of special tools recommended by Roland DG Corp.

Tool No. Tool Name

ST-056 TORQUE DRIVER N6

Purpose

HEAD ALIGNMENT

Tool No.

ST-001

Tool Name

TENSION GAUGE 2000GF/2000CN

Purpose

BELT TENSION ADJUSTMENT

Tool No.

ST-037

Tool Name

CLEAN STICK TX712A

Purpose

HEAD CLEANING

Tool No.

21755107

Tool Name

CLEANING LIQUID (SL) 500ML

Purpose

HEAD CLEANING (SOL)

Tool No.

22085118

Tool Name Purpose

KIT, CLEANING (SL) HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs.

5-1

5-2 SENSOR MAP SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN.

LIMIT SENSOR It detects the limit positon of the Head Carriage.

FRONT COVER SENSOR It detects whether the Front Cover is opened or closed.

(Right side of the machine)

GRIT ENCODER It detects rotation position of the Grit Roller.

(Front side of the machine) (Left side of the machine) MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is set or not.

THERMISTOR(PRINT HEATER) It takes the temperature of the Heater.

THERMOSTAT(PRINT HEATER)

REAR PAPER SENSOR

If the Heater exceeds the limit temperature, it cuts the power being supplied.

It detects the rear edge of the media and also whether the media is loaded or not.

THERMOSTAT(DRYER) If the Dryer exceeds the limit temperature, it cuts the power being supplied.

THERMISTOR(DRYER ) It takes the temperature of the Dryer.

FRONT PAPER SENSOR It detects the front edge of the media.

5-2

THERMISTOR (PRE-HEATER) It takes the temperature of the Pre-Heater.

THERMOSTAT (PRE-HEATER) If the Pre-Heater exceeds the limit temperature, it cuts the power being supplied.

(Rear side of the machine)

THERMISTOR (HEAD BOARD) It takes the temperature around the Head Board.

5-3

5 Supplemental Information

WIPER SENSOR It detects the limit position of the Wiper movement.

ENCODER MODULE It detects coordinates for carriage moving direction.

HEAD UP/DOWN SENSOR It detects the position of the Head Height Lever.

PAPER SIDE SENSOR It detects the left and right edges of the media.

THERMISTOR (HEAD) It takes the temperature around the Head. The leftmost Head is used for the measurement. Revised 8

CAPPING SENSOR It detects the limit position of the Capping Unit.

5-4

INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not.

INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not.

INK CARTRIDGE IC SENSOR It reads the infromation of the IC chip.

DANCER ROLLER SENSOR It detects the limit position of the Dancer Roller.

5-5

6 Troubleshooting 6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

Missing dot or deflected-fired dot appears on the test pattern.

Improved

Yes Perform Normal Cleaning

Completed

Not Improved *Several Normal Cleanings and a Powerful Cleaning do not improve the printing result.

No

To 11-16

To 1-10

NO

1

2

CHECKING POINT

ACTION

REFERENCE

Install in a location that The machine is not is level and stable installed in an appropriate offering good operating location conditions

The media is not set up correctly

Load and set up the media correctly at the correct position

3

Temperature of the Preheater / Print heater / Dryer is inappropriate

4

Bi-directinal adjustment is Correct setting for not correct Bidirectional Printing

Set appropriate temperature

OUTLINE Never install the machine in a location where it is tilted or where it may wobble or librate.

User's Manual

Load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without following the steps described in the User's Manual may make smooth and straight media feed impossible or affect the print quality. Feed is not smooth when the media is tilted or tensioned unevenly on the left and right. Hold the media at the center and pull it out straight and make sure all areas of the media are taut before setting up the media.

User's Manual

When the temperature of the print heater is too high and the ink dries too fast, it may result in banding because the dots stay small after landing on media. When the temperature of the print heater is too low and the ink dries too slow, it may result in dark banding because the dots stay large and overlap each other after landing on media.

User's Manual

5

FEED CALIBRATION is not correct

Apply Calibration

User's Manual

If the calibration is not correct, white fine lines caused by gaps or dark lines caused by overlaps appear. In addition, a correction value set while printing is in progress is saved only as a setting on the machine. In case of the calibration value made on the RIP to take precedence, the correction value set by printer is ignored.

6

Scanning distance of the Head Carriage

Set the [FULL WIDTH S] to [FULL]

User's Manual

Set [FULL WIDTH S] to [FULL] to uniform the heating time on each pass. This may improve printing quality.

7

[PERIODIC CL.] setting

Set [PERIODIC CL.] to [NONE] or [Page]

User's Manual

When this is set to [1 min] to [990 min], self cleaning is performed while a printing is paused. It may cause uneven printing at the part before and after cleaning.

8

Wrong profile for the media

Use the suitable profile

9

Head Rank is not correct

Set Head Rank

[3-1 HEAD REPLACEMENT]

Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes.

10 Head is not adjusted

Head Alignment

[4-4 HEAD ALIGNMENT]

Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BIDIR.DEFAULT] settings are correct.

11 Foreign substances

Manual Cleaning

User's Manual

Nozzle condition becomes poor due to the foreign substances stuck on the surface of the Head.

12 Wiper wears out

Wiper Replacement

[3-2 WIPER REPLACEMENT]

Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely.

6-1

13 Defect of Cap Top

Cap Top Replacement

14 Head nozzle is clogged

Clean the head surface using the cleaning stick. (Manual Cleaning)

15 Broken Head

Head Replacement

16 Broken Pump

Pump Replacement

[3-3 CAP TOP REPLACEMENT]

Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging. Generally, we do not recommend to wipe the surface of Head with a cleaning stick. Howerver, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it.

[3-1 HEAD REPLACEMENT] Ink suction during cleaning does not work and the nozzle condition cannot be improved.

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

1

Ink Cartridge is almost empty

Check remaining Ink / Replace the Ink Cartridge

When the machine keeps printing with ink cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly.

2

Error of Ink Empty detection

Replace the ink cartridge/sensor

If the cartridge tab does not stick out when the cartridge is empty, Ink Empty cannot be detected and printing continues without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been connected and disconnected several times may have a damaged terminal.

User's Manual

3

Bad contact/Broken cable

Refix / Replace the cable

4

Broken Damper

Damper Replacement


5

Defect of Cap Top

Cap Top Replacement

[3-3 CAP TOP REPLACEMENT]

Air bubbles in Ink line

Powerful Cleaning/ Remove air bubbles by a syringe

When air bubbles come inside the Ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe.

Eliminate the looseness of the tube joint

If the tube has air due to the looseness of the tube joint, fix the joint and remove the air.

6

7

Broken Ink Tube

Ink Tube Replacement

8

Broken Fuse on the Head Replace the Fuse on Board the Head Board

9

Broken Head Board

[3-6 INK TUBE REPLACEMENT] In case of 6 color mode, the F1 Fuses are for C and M, the F2 Fuses are for Y and K, and the F3 Fuses are for Lc and Lm. If the C and M Heads do not fire the Ink at all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2 Fuse may be defective. If the Lc and Lm Heads do not, the F3 Fuse may be defective. In case of 4 color mode, the F1 Fuses are for C and M at the left side of Print Carriage, the F2 Fuses are for Y and K, and the F3 Fuses are for M and C at the right side of Print Carriage. If the C and M Heads at the left side of Print Carriage do not fire the Ink at all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2 Fuse may be defective. If the M and C Heads at the right side of Print Carriage do not, the F3 Fuse may be defective.

Head Board Replacement

10 Broken Head

Head Replacement

11 Broken Main Board

Main Board Replacement

If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging.

There might be a problem with the other devices on the Head Board if the Fuses are not defective. [3-1 HEAD REPLACEMENT] [3-7 BOARDS REPLACEMENT]

6-2

6-3 SHIFTING IN PRINTING/COLOR SHIFTING NO

CHECKING POINT

ACTION

REFERENCE

1

The media is set tilted

Set the media correctly User's Manual

2

Encoder Scale is dirty/broken

Clean or replace Encoder Scale

3

Encoder Module is dirty/broken

Clean or replace Encoder Module

4

Head is out of adjustment Head Alignment

5

Bad contact of Flexible Cable

OUTLINE Load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without following the steps described in the User's Manual may make smooth and straight media feed impossible or affect the print quality. Feed is not smooth when the media is tilted or tensioned unevenly on the left and right. Hold the media at the center and pull it out straight and make sure all areas of the media are taut before setting up the media.

[3-10 ENCODER SCALE REPLACEMENT]

When Encoder Scale is not read correctly, printing position may shift.

When Encoder Scale is not read correctly, printing position may shift. [4-4 HEAD ALIGNMENT]

If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs.

Refix / Replace the Flexible Cable

If the Flexible Cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing.

6-4 INK DROPS ON THE MEDIA NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, Ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick.

1

Foreign substances

Manual Cleaning

2

Media strikes Head

Use the media clamps/ Replace with suitable media

If media tends to curl or become bumpy due to the Ink absorption and/or the Heater temperature, the Head sometimes strikes the media and it causes the Ink dropping problem.

User's Manual

3

Static electricity of the media

Perform [PERIODIC CL] User's Manual

If media produces static electricity easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [1 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping. Also, connecting to ground or humidifying the room may reduce the static electricity generated on the media.

4

Wiper wears out

Wiper Replacement

User's Manual

Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping.

5

Broken Ink Tube

Ink Tube Replacement

[3-6 INK TUBE REPLACEMENT]

When the ink tube is broken, it is not possible to keep the ink line air tight and results in ink dropping.

6

Broken Head

Head Replacement


When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in the ink dropping.

6-5 VERTICAL BANDING NO

1

CHECKING POINT Encoder Scale is dirty

ACTION

REFERENCE

Clean / Replace Encoder Scale

[3-10 ENCODER SCALE REPLACEMENT]

2

LM Guide is dirty

3

There is dirt in teeth of the Clean the gear gear

OUTLINE When there is scratch or dirt on the Encoder Scale, the printing image could be affected and the vertical bandings could appear at the position where there is scratch or dirt. When the sliding resistance in the motion of the Head Carriage increases partly due to some dirt on the LM Guide, it may affect the printing at the position where there is dirt and the vertical banding may appear.

Clean LM Guide

When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position where there is dirt. And it results in the periodical vertical banding.

6-3

6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME NO

1

CHECKING POINT Check the main power switch

ACTION Do not switch off the main power

REFERENCE

OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use.

User's Manual

6-7 MEDIA SKEW NO

CHECKING POINT

ACTION

1

Media is not set straight to Setup Media again the machine

2

Grit Roller is dirty

Clean the Grit Roller

3

Pinch Roller is worn out

Replace the Pinch Roller

4

Grit Roller is loose

Fix the Grit Roller

REFERENCE

OUTLINE The most effective measure against Media shifting is to set Media straight to the machine. Especially on lengthy printing, small tilt of Media setup results in big Media shifting while printing. Loading roll media improperly to the machine or Take-up unit may result in Media shifting. Follow the procedures described in the User's manual and load roll media correctly.

User's Manual

When dust such as pieces of vinyl is stuck to the Grit Roller, ability to hold Media decreases and it results in Media shifting. Use a brush to clean the Grit Roller. [3-11 PINCH ROLLER REPLACEMENT]

6-4

When pinch rollers wear out, ability to hold media decreases and it results in media shifting. Referential time for replacing Pinch Roller is 24 months.

6-8 MOTOR ERROR NO 1

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Remove cause of Media Jam

Media Jamming

2

Back tension of media is too high

Use appropriate Media

When using hard-to-unroll or too heavy media, Motor Error occurs due to the too much load for feeding the media. When [MEDIA RELEASE] is enabled, the setting-media is fed backward short distance to release the media stuck to the Print Heater or Dryer before starting printing that may prevent the Motor Error.

3

There is a dirt in teeth of Drive Gear

Clean Drive Gear

When the Drive Gear has some dirt on its teeth and cannot rotate, Motor Error occurs.

4

Life of the Motor Motor is broken

Motor replacement

5

Broken Servo Board

Servo Board replacement

6

Broken Power Supply for Motor

Replace Switching Power Supply

[3-4 CARRIAGE MOTOR REPLACEMENT]

When the Motor is broken or reaches its life, the Motor cannot follow the order from the CPU and it results in a Motor Error. When the Motor Driver IC on the Servo Board is broken, the Power Supply voltage for the motor is not supplied and the motor cannot move. It results in the Motor Error.

[3-7 BOARDS REPLACEMENT]

When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in the Motor Error.

ERROR DESCRIPTION SCAN MOTOR ERROR CODE : 0000 0000 Error detected at first Error detected as a result NO

MEANING

CAUSE

Feed Motor Deviation Error 0001 (The order from the CPU does not match the feedback of the Feed Motor.) 0004

Feed Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.)

0008

Feed Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.)

0005

0001 and 0004 occurred at the same time.

0009


Scan Motor Deviation Error (The order from the CPU does not match the feedback of the Scan Motor.) Scan Motor Overcurrent Error 1 0040 (Big load is put on the motor movement instantaneously.) Scan Motor Overcurrent Error 2 0080 (A little load is put on the motor movement for a long time.) 0010

0050


0090


< External factors > 1. Media Jamming 2. Pull or Move the Carriage by hands. 3. Carriage runs into a thing/hands. 4. Media is stuck because it is caught by the paper pipe. 5. Media is pulled forcedly. 6. Too heavy media is loaded. < Machine factors > 1. The grease lubrication of the motor gear is not enough. 2. Motor is broken or comes to its end of life 3. Servo Board is broken. 4. Head Carriage is not fixed to the belt firmly.

6-5

6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP NO

CHECKING POINT

ACTION

OUTLINE

1

The media is not loaded

2

Inappropriate temperature Check the temperature User's Manual is set on the machine setting

When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater does not operate.

3

Media width is too small

Use a wider media

A narrow media may take a long time to heat because it is subject to be cooled by a suction fan.

4

Environmental temperature is low

Raise the environmental User's Manual temperature

In cold environment, it may take a long time or the Heater may fail to reach the preset temperature. Recommended to use the machine under the environment from 20 to 32 °C.

5

6

Set up the media

REFERENCE User's Manual

The voltage of power Check the voltage supply is unstable Bad contact or cut line on the cable between the Re-fix / Replace the Heater Unit and Main cable Board

If the voltage is unstable, the heater cannot function fully. If the cable between the Heater unit and Main Board is broken, the Heater temperature does not rise. Check the connection of the each cable or replace it if it is broken.

7

Fuse on the Heater Control Board is broken

Replace the Fuse on the Heater Control Board

The temperature of the Heater does not rise if the Fuse F1, F2 or F3 on the Heater Control Board is blown out. F1 for Pre-Heater. F2 for Print Heater and F3 for Dryer.

8

Heater Control Board is broken

Replace the Heater Control board

The Heater does not work correctly because the signal to the Heater is not transferred correctly.

6-10 BLOWER FAN DOES NOT OPERATE NO

CHECKING POINT

ACTION

1

[BLOWER FAN] is set to [DISABLE]

Set [BLOWER FAN] to [ENABLE]

2

Blower Fan is broken

Replace the Blower Fan

3

Blower Junction Board is broken

Replace the Blower Junction Board

REFERENCE

OUTLINE When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the Blower Fan does not work.

User's Manual

6-11 TAKE-UP UNIT DOES NOT OPERATE NO

CHECKING POINT

ACTION

REFERENCE

1

The cable for Take-Up Unit is not connected

Connect the cable to the machine

2

AUTO switch is not ON

Make the setting for the AUTO switch on

3

Check the cable connection/bad contact

Check the cable [3-12 TAKE-UP connection/bad contact BOARD Replace the cable REPLACEMENT]

4

Life of the Take-up Motor Take-up Motor is broken

5

Take-Up Board is broken

Replace the Take-Up Board

OUTLINE

Check the connection/bad contact of the cables from AC Junction Board to SW Power Unit, DC Junction Board, Head Board, Main Board, TU Junction Board and Take-Up Board. Replace the cable if there is a problem in the cable itself.

[3-12 TAKE-UP BOARD REPLACEMENT]

6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

1

Turn off the main power and restart the printer

It can be solved by restarting the printer with the main power. Try it several times.

2

Refix the cable

3

Network problem

Connect them directly with a crossover cable

4

Main board is damaged

Replace the Main board

It can be solved by refixing the network cable. Try it several times. The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above.

6-6

6-13 ERROR MESSAGE NO

CHECKING POINT

1

service call

2

Internal Error

ACTION

REFERENCE

Restart the machine Refer to SERVICE CALL below

OUTLINE Restart the machine and see if the same error occurs again.

[6-14 SERVICE CALL]

Restart the machine

Restart the machine and see if the same error occurs again.

Upgrade the firmware to the latest version

Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware.

6-14 SERVICE CALL CODE

CAUSE

CONTENTS

ACTION

Disorder of communication with Sub CPU

Servo Board does not work correctly. Sub CPU does not work correctly. 0002 There is a bad connection between Main This occurs when the Sub Board and Servo Board. CPU is not detected when the machine is turned on. 0004 Sub CPU SRAM error

SRAM is broken.

Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Servo Board replacement

Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. A noise comes in while sending a command. An error occurs when Check the other cable connections of Servo Board. Sub CPU was reset to default. 0006 trying to connect with Sub Heater Board replacement Tried to communicate when Sub CPU was CPU. Servo Board replacement reset to default. Main Board replacement Flexible cable replacement

Servo Board does not work correctly. Sub CPU does not work correctly. An error occurs during 0005 downloading a program for There is a bad connection between Main Board and Servo Board. Sub CPU. A noise comes in.

0007

An error occurs while sending a command.

There is a problem with synchronizing serial 0008 communication to Sub CPU.

0010

Network I/F Initialize has not been completed.

Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise comes in while sending a command. Sub CPU was reset while sending a command. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise comes in a signal. Network I/F does not work correctly. Firmware for Network I/F is not installed.

Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check the firmware is installed into Network I/F. Main Board replacement

Limit Position Initialize in Limit Position Initialize has not been done. 0101 the Service Mode has not Limit Position Initialize is ended before it is completed. been done.

Complete Limit Position Initialize correctly.

Even though the machine carries out the regular Limit Sensor does not work correctly or is 0102 movement, the output of broken. Limit Sensor does not reach the expected value.

Limit Sensor replacement Check the mechanical backlash or loose with the scan axis related parts.

6-7

Capping Motor does not work correctly or is broken. Even though the machine Capping Unit does not work correctly or is carries out the regular broken. 0104 movement, the output of Capping Sensor does not work correctly or is Capping Sensor does not broken. reach the expected value. Wiring or Flexible Cable has short circuited or cut-line.

0107

Linear Encoder Setup has not been done. Linear Encoder Setup has Linear Encoder Setup is ended before it is not been done. completed.

Even though the machine carries out the regular 0109 movement, the output of the Wiper Sensor does not reach the expected value.

Wiper Motor error Defect of Wiper Unit Defect of Wiper Sensor Cut-line or short-circuit of cable and Flexible cable

Input value from Linear Encoder is not changed when the Linear Encoder Read error of Linear Encoder. is setting its origin. Read error of Encoder on Scan Motor side. 0110 When Motor stops during Belt is not fixed to Head Carriage firmly. printing, expected movement is not Revised 4 completed on some head.

Capping Motor replacement Capping unit replacement Capping Sensor replacement Flexible Cable replacement

Carry out Linear Encoder Setup in service menu

Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible Cable Replacement Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the machine. Check cable connection between Linear Encoder Board and Head Board Confirm connection between Belt and Carriage Linear Encoder replacement Scan Motor replacement Servo Board replacement Main Board replacement

0112

Cartridge IC driver is broken. Communication error with Cartridge IC driver cable has short-circuit or Cartridge IC driver cut-line.

0120

Thermistor Cable has short-circuit or cut-line. Check Cable connection around Thermistor There is a problem with Thermistor for Pre-Heater. Thermistor has a problem. Thermistor replacement

Ink cartridge IC sensor replacement

Pre-Heater temperature 0125 has reached 60°C and above. There is a problem with 0130 Thermistor for Print Heater.

Pre-Heater Cable connection has a problem. Check Pre-Heater Thermostat has a problem. Check Thermostat Thermistor has a problem. Check Thermistor

Print Heater temperature 0135 has reached 60°C and above.

Print Heater Cable connection has a problem. Check Print Heater Thermostat has a problem. Check Thermostat Thermistor has a problem. Check Thermistor

Thermistor cable has short-circuit or cutline. Thermistor has a problem.

Thermistor cable has short-circuit or cutline. Thermistor has a problem.

0140

There is a problem with Thermistor for dryer.

0145

Dryer cable connection has a problem. Dryer temperature has Thermostat has a problem. reached 80°C and above. Thermistor has a problem.

Check Cable connection around Thermistor Thermistor replacement

Check Cable connection around Thermistor Thermistor replacement Check Dryer Check Thermostat Check Thermistor

Option Dryer temperature Option Dryer cable connection has a problem. Check Option Dryer Thermostat has a problem. 0146 has reached 80°C and Check Thermostat Thermistor has a problem. above. Check Thermistor

6-8

7 Service Activities 7-1 INSTALLATION CHECK LIST XJ-740/640/540 INSTALLATION CHECK LIST Date

User

Serial Number

Unpacking

There is a space necessary for installing the machine as follows. XJ-740: 4.3 m (169 in.) / XJ-640: 4.0 m (157 in.) / XJ-540: 3.7 m (146 in.)

2.5 m (99 in.)

1.2 m (47 in.)

XJ-740: 3.3 m (130 in.) / XJ-640: 3.0 m (118 in.) /XJ-540: 2.7 m (106 in.)

Unit space

Work space

Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total weight of the machine may reach 300 kg (660 lb.), 280 kg (616 lb.) for the XJ-640, 250 kg (550 lb.) for the XJ-540 or more. Installation in an unsuitable location may cause a major accident, including tipover, fall, or collapse. Never install out of doors or in any location where exposure to water or high humidity may occur. Current leakage may cause electrical shock, electrocution, or combustion and fire. Never install close to any flammable object or in a gas-filled location. It causes a risk of combustion or explosion. Install in a clean, brightly lit location. Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the machine as the result of an inadvertent stumble.

Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet. Ensure adequate ventilation for the work area. Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.

7-1

7

Unpacking

7

7-2

Unpacking the Stand Shafts

Jig for setting up

Stay, etc. Stand Legs Unpacking the Accessory Box

7

Ink-cartridge tray, etc.

Manual, CD-ROM, etc.

7-3

Checking the Accessories

Stay : 1

Dancer roller : 1

Stand legs (left and right) : 1 set

Rail slider : 1

Paper pipe : 1

Shaft : 2

Power cord : 1

Arm/Arm retaining screw : 1 set

ink-cartriddge try :1

Media holders and retaining screws : 1 set

Shaft clamps : 2

Drain bottle stand : 1

Drain bottles : 2

Media clamps : 1 set

Media flanges : 2

Bolt : 28

7

Washer : 8

Replacement blades for separating knife :1

SOL INK cleaning cartridge : 4

Hexagonal wrench : 1

Cap-unit tool : 1

Software RIP : 1

Setup guide : 1

User's Manual : 1

Replacement wipers : 2

Tweezers : 1

Cleaning stick : 10

Cleaning Kit : 1

Cleaning stick : 10

Cleaning Guide : 1

Cleaning liquid : 1

7-4

Installation and Preparation

Set up following items in reference to the Setup Guide from [3.Assembling and Installing] to [6. Network Settings]. In case of setting up DU-740/640/540, refer to the DU-740/640/540 Uer's Manual [1-4 Installing on the Printer].

Assemble the Stand

Mount the Machine

Install the Drain Bottle

Install the Media Holders

Attach the Ink-cartridge Tray

Removing the Packing Materials

Connect the Take-up Unit Cable

7

Connect the Power Cord and the Network Cable

Connect the Ethernet cable (100Base-TX suggested) to the Computer (Network). *Make sure to use the Ethernet cable which is category 5 and above.

Install the Ink Cartridges

!! IMPORTANT !! Shake the Ink Cartridge a few times gently before installing to the machine.

Make the Network Settings

IP address of PC

IP address of XJ-740/640/540

Upgrading the Firmware

Upgrade the firmware to the latest version.

7-5

Installing Roland VersaWorks Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software Operating system : Windows Vista Ultimate (32-bit edition) or Windows Vista Business (32-bit edition) or Windows XP Professional Service Pack 2 or Windows 2000 Service Pack 4 CPU :

2.0-GHz or faster Pentium 4 recommended

Memory (RAM) :

512 MB of RAM (1 GB or more recommended) ( For Windows Vista, 1 GB ( 2 GB or more recommended) )

Display :

High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended

Free hard-disk space required as a working space : 40 GB or more recommended Hard-disk file system : NTFS format Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer accepts it. Power-saving setting on PC Disable the PC's power-saving function which makes the PC go stanby or sleep. It may interrupt a job being printed.

7

Operation Explain following items in reference to the User's Manual. Switching the Power On and Off

Main power switch

Sub power switch

Be sure to leave switched on at all times.

Back of the printer

Turn this switch on after closing the front cover. To turn it off, hold down the switch for one second or longer.

Front of the printer Flip the loading lever down to the rear when not in use.

!! IMPORTANT !! Leave the main power on at all times. Maintenance operation is automatically carried out every 24 hours while the machine is not in use. Use the sub power switch for the daily powering on and off.

7-6

Loading and cutting off media

For setting media straight, load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without performing these steps in the proper order may make smooth media feed impossible or causes poor printing results.

!! IMPORTANT !! Be sure to detatch the media clamps before performing a sheet cut. Performing a sheet cut with the media clamps attached causes the operation to be interrupted due to detection of the media clamps.

Settings for the Media Heating System - Operation of the Preheater, Print heater, Drying-heater and DU-740/640/540 (Optional Drying-heater and Blower-fan) - Temperature setting - General guide for the preset temperatures !! IMPORTANT !! If the print heater temperature is too high, the ink dots landed on the media are dried up before the diameter of the ink dots expands enough and it may result in banding. If the print heater temperature is too low, the ink dots landed on the media cannot be dried enough and it may result in the dark banding. Starting printing - Getting Ready to Receive Data from a Computer

Pausing or Canceling Printing - Canceling Printing Before It Finishes

Setting the Printing Position and Margins - Shifting the Print-start Position Forward or Backward - Shifting the Printing Position to the Left - Expanding the Printing Area by Reducing the Margins

Printing test and cleanings - Test print - Normal cleaning - Medium cleaning - Powerful cleaning

Large amount of ink is consumed for the Powerful cleaning.

7-7

7

Checking for remaining Ink - Explain the [EMPTY MODE] !! IMPORTANT !! The remaining ink amount shown on the machine and RIP is only an approximate guide, which may differ somewhat from the actual amount remaining. Installation & Handling of the ink cartridges !! IMPORTANT !! - Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge. - Be sure to replace with the same type of ink. Never mix different type of ink. - Never leave the machine with any ink cartridge removed. The print heads may become clogged. - Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause of missing dots. - When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform lengthy printing, check the amount of ink remaining in the ink cartridges. - Never store ink at any locations where high temperature may occur or exposed to open flame.

7

Job outputting from Roland VersaWorks

Explain the following procedure for a job outputting from Roland VersaWorks.

Printing

Adding Media Profiles

Explain the procedure of adding Media Profiles of third-party media.

Downloading Media Profiles from the website.

Adding Media Profiles to Roland VersaWorks.

Functions for optimizing printing

Explain the following items referring to the User's Manual. Optimizing printing to match Media thickness. - Head height - Bi-direction adjustment - Feed calibration

7-8

!! IMPORTANT !! - These adjustments are required for each Media individually. - If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on Roland VersaWorks.

Changing the Feed-correction Value During Printing

It is the function to change the feed-correction value without stopping the printing operation. You can change the feed-correction value regardless of whether settings made on the machine or settings made on the computer take precedence. A feed-correction value set while printing is in progress is saved only as a setting on the machine. If you'd like to use the changed feed-correction value in the next printing, set the [Feed Calibration Control] to [Use Printer Settings] in Roland VersaWorks.

7

Preset function All menu items listed below can be saved in Presets. - [FEED FOR DRY] - [CALIBRATION] - [VACUUM POWER] - [SHEET TYPE] - [SHEET WIDTH] - [SHEET POS.] - [SCAN INTERVAL] - [BLOWER FAN] - [ADJUST BI-DIR SIMPLE SETTING] - [ADJUST BI-DIR DETAIL SETTING] - [FULL WIDTH S] - [MEDIA RELEASE] - [PREHEATING] - Temperature setting of Pre-Heater/Print-Heater/Dryer - [ALTERNATE HEAD] - [SIDE MARGIN]

Using the Take-up System

Check the following item in reference to the Service Manual [4-17. Take-up Unit Operation Check].

Cable Connection Check and Operating Check for Take-up Unit.

7-9

Explain the following items in reference to the User's Manual [3-2. Using the Take-up System]. Loading Roll Media !! IMPORTANT !! Avoid following operations that pull the media with undue force. - Never operate the MANUAL switch when the loading lever is lowered. - Never use to feed the media in reverse.

How to Remove Taken-up Media

Maintenance Explain the following items referring to the User's Manual. Disposing of discharged ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the bottle.

7

!! IMPORTANT !! - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] > [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded fluid in the location close to fire. - To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - Dispose of discharged fluid properly, in accordance with your local laws.

Cleaning the parts other than the print heads - Pinch Rollers - Grit Rollers - Platen - Front & Rear Paper Sensors - Front Cover - Media Clamps !! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other flammable materials.

Cleaning using the cleaning kit !! IMPORTANT !! This is very important work for maintaining the heads in good condition and must be done periodically.

Replacing the wipers

Replacing the separating knife

7-10

When not in use for a prolonged period

Transporting the unit When transporting the unit, head cleaning is required and you need 8 unused cleaning cartridges for performing it.

!! IMPORTANT !! Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may get clogged.

Explain the following items referring to the Setup Guide. Temperature and humidity Specified temperature and humidity must be maintained even while not in use. When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. While in use: Temperature 20 to 32 C, Humidity 35 to 80% (Non-condensing) While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing)

7

Others

Explain to refer to the User's Manual when an error message is displayed. And also, explain to switch off and on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting.

Explain the procedure of capping the print heads referring to the User's Manual [6-6 The Print Heads Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be done manually by user.

Consumable Parts and Replacement Cycle

Parts Nam e

Replacem ent Cycle

Printing Head

6 billion shots / nozzle (6,000,000 kshots) * Damper needs to be replaced together w ith the Head replacement.

Wiper

6 months, Wiping 3000 times or Rubbing 100 times * [TIME FOR WIPER REPLACE] appears w hen the number of Wiping and Rubbing come to 3,000 times.

Scan Motor

1,500 hours

Cap Top

6 months

Ink Tube

3,000 hours

Sponge for Flushing

6 months

Sponge for Wiper

12 months

Lithium Battery

24 months

Pinch Roller

Replace it depending on the degree of w ear of its rubber part.

7-11

7-2 Maintenance Check List

XJ-740/640/540 MAINTENANCE CHECK LIST Date :

Serial Number

User

!! IMPORTANT !! If the DU-740/640/540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the Printer and Drying-heater unit before performing the maintenance activity.

Check Items

Operation Points

Check

Interview the customer

Ask the customer if there is something that he/she is concerned about.

Done

Output / Get report before maintenance

Get report with [Get Report] of the Peck, or print print [ALL] in Service Menu.

Done

Check drain bottle

If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the discharged-ink count.

Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version. Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview. Replacement Cycle : 6 billion shots/nozzle Head

7 Carriage Motor

Check Consumable Parts

Good Disposed OK Good Replacement Done

Perform a manual cleaning by using cleaning sticks and cleaning liquid.

Cleaning Done

Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary.

Good Adjustment

Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard while printing the report and the customer's interview. Put some grease(FLOIL GE-676 BLACK) on the gear if you replace the motor. Replacement Cycle : 1,500 hours

Cleaning Wiper

Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing count 100 times.

Cap Top

Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months

Good Replacement Done Reset Cleaning Done Replacement Done

Good Cleaning Done Replacement Done

Sponge for Flushing

Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 6 months

Sponge under Wipers

Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months

Replacement Done

Wiper Scraper

Clean it manually using the Roland cleaning sticks and cleaning liquid. Replace it if necessary.

Cleaning Done Replacement Done

Lithium Battery

Replacement Cycle : 24 months

Good Replacement Good

Good Replacement Done

Carriage Belt Check Mechanical Parts

Check if the carriage belt doesn't touch the flanges of the drive pulley and idle pulley when the head carriage moves in the full width. Adjust the belt position, if necessary. Check the belt tension and adjust it if necessary.

Good Adjustment Done Good Adjustment Done Good Replacement Done

Pinch Roller

Check if it is not worn out, it does not have dirt on it and it rotates smoothly.

Grit Roller

Remove foreign substances stuck on it by using a brush.

Done

Check printing

Check that there is no problem with the printing operation and printing result.

Done

Output / Get report after maintenance

Get report with [Get Report] of the Peck, or print [ALL] in Service Menu.

Done

7-12

Reset

Reset

7-3 Specifications Main Unit Specification XJ-740 Printing technology Media Width

XJ-640

XJ-540

Piezoelectric inkjet 210 to 1,879 mm (8.3 to 74 in.)

210 to 1,625 mm (8.3 to 64 in.)

210 to 1,371 mm (8.3 to 54 in.)

Thickness Maximum 1.0 mm (39 mil) with liner Roll outer diameter Maximum 210 mm (8.3 in.) Roll weight Maximum 47 kg (103 lb.) Maximum 40 kg (88 lb.) Maximum 30 kg (66 lb.) Core diameter 76.2 mm (3 in.) or 50.8 mm (2 in.) Printing width (*1) Ink cartridges

Maximum 1,869 mm (73.6 in.)

Types Colors

Maximum 1,361 mm (53.6 in)

220-cc cartridge / 440-cc cartridge 6 colors (cyan, magenta, yellow, black, light-cyan, and light-magenta) or 4 colors (cyan, magenta, yellow, and black)

Printing resolution (dots per inch) Distance accuracy (*2) (*3) Media heating system (*4)

Media take-up system

Maximum 1,615 mm (63.6 in.)

Maximum 1,440 dpi Error of less than –0.3% of distance traveled, or –0.3 mm, whichever is greater Preheater and print heater, setting range for the preset temperature: 30 to 50 C (86 to 122 F) Dryer, setting range for the preset temperature: 30 to 55 C (86 to 130 F)

Roll outer diameter Roll weight

Connectivity Power-saving function Power requirements Power consumption During operation Sleep mode Acoustic noise level During operation During standby Dimensions (with stand)

Weight (with stand) Environmental Power on (*5) Power off

Maximum 250 mm (9.8 in.) Maximum 50 kg (110 lb.) Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature AC 100 to 120 V –10%, 13 A, 50/60 Hz or AC 220 to 240 V –10%, 7 A, 50/60 Hz Approx. 1,600 W Approx. 47 W 64 dB (A) or less (according to ISO 7779) 45 dB (A) or less (according to ISO 7779) 3,169 (W) x 1,103 (D) x 1,260 (H) mm (124.8 (W) x 43.4 (D) x 49.6 (H) in.)

2,948 (W) x 1,103 (D) x 1,260 (H) mm (116 (W) x 43.4 (D) x 49.6 (H) in.)

2,694(W) x 1,103 (D) x 1,260 (H) mm (106 (W) x 43.4 (D) x 49.6 (H) in.)

225 kg (495 lb.)

213 kg (469 lb.)

200 kg (440 lb.)

Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended), humidity: 35 to 80%RH (non-condensing) Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing)

Accessories

Exclusive stands, power cord, media clamps, media flanges, replacement blade for separating knife, cleaning kit, software RIP, User’s Manual, etc.

*1 The length of printing is subject to the limitations of the program. *2 With Roland PET film, print travel: 1 m Temperature: 25 C (77 F), humidity: 50% *3 Not assured when the print heater or dryer is used. *4 Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment. Depending on the ambient temperature and media width, the preset temperature may fail to be reached. *5 Operating environment Humidity (%) (no condensation) 80

Use in an operating environment with this range.

55 35 0

15 20 27 32 C ( F) (59) (68) (81) (90) Temperature

7-13

7

Conditions for Usable Media Use genuine media from Roland DG Corp.

Media width XJ-740: 210 to 1,879 mm (8.3 to 74 inches) XJ-640: 210 to 1,625 mm (8.3 to 64 inches) XJ-540: 210 to 1,371 mm (8.3 to 54 inches)

Roll outer diameter ( A) Maximum 210 mm (8.3 inches)

Paper tube (core) inner diameter (B) 76.2 mm (3 inches) or 50.8 mm (2 inches) Note:Using roll media whose paper tube has an inner diameter of 2 inches requires the included media flanges.

Media thickness (C) Maximum 1.0 mm (39 mil)

Roll weight XJ-740: 47 kg (103 lb.) XJ-640: 40 kg (88 lb.) XJ-540: 30 kg (66 lb.)

Other conditions

7

Media such as the following cannot be used. Media whose end is attached to the paper tube (core) Media which is severely warped or which has a strong tendency to reroll Media that cannot withstand the heat of the media heating system Media that cannot withstand the tensioning of the media take-up or feed system Media whose paper tube (core) is bent or crushed Media that bends under its own weight when loaded Media on a sagging roll Media that is rolled unevenly

This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in advance to make sure that satisfactory printing quality is obtained.

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XJ-740 XJ-640 XJ-540

Roland Printer Service Manual XJ-740

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