Roland LEF-12 Service Manual

SERVICE NOTES

Confidential

TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of LEF-12.

3. REUSE Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.

5. EFFECT OF VIOLATION Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright

c

2013 ROLAND DG CORPORATION 70174-14

Contents 1 Structure & Spare Parts 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9

COVERS................................................................................................................................................ 1-1 FRAME & X-axis.................................................................................................................................... 1-3 Y-axis & Z-axis .................................................................................................................................... 1-5 HEAD CARRIADGE ............................................................................................................................. 1-6 WIPER SYSTEM .................................................................................................................................. 1-11 CHASSIS .............................................................................................................................................. 1-12 PUMP SYSTEM ................................................................................................................................... 1-14 INK SYATEM...................................................................................................................................... 1-16 ACCESSORIES.................................................................................................................................... 1-18

2 Electrical Section 2-1 2-2 2-3 2-4 2-5 2-6

WIRING MAP......................................................................................................................................... 2-1 MAIN BOARD....................................................................................................................................... 2-3 SERVO BOARD ................................................................................................................................... 2-14 SUB BOARD......................................................................................................................................... 2-20 INK SYSTEM BOARD .......................................................................................................................... 2-29 MAINTENANCE PARTS LIST .............................................................................................................. 2-31

3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20

HEAD REPLACEMENT ........................................................................................................................ 3-4 WIPER REPLACEMENT ...................................................................................................................... 3-11 CAP TOP REPLACEMENT ................................................................................................................... 3-13 CARRIAGE MOTOR REPLACEMENT ................................................................................................. 3-18 PUMP REPLACEMENT ........................................................................................................................ 3-24 CIRCULATING PUMP REPLACEMENT ............................................................................................... 3-30 INK TUBE REPLACEMENT .................................................................................................................. 3-35 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT ...................................... 3-44 BOARDS REPLACEMENT ................................................................................................................... 3-54 BATTERY REPLACEMENT................................................................................................................... 3-67 CARRIAGE BELT REPLACEMENT ..................................................................................................... 3-70 ENCODER SCALE REPLACEMENT ................................................................................................... 3-77 ENCODER BOARD REPLACEMENT .................................................................................................. 3-80 UV LAMP REPLACEMENT .................................................................................................................. 3-87 INK DAMPER REPLACEMENT.............................................................................................................. 3-93 LASER POINTER REPLACEMENT ...................................................................................................... 3-97 HEAD GAP SENSOR REPLACEMENT ............................................................................................... 3-100 FEED MOTOR REPLACEMENT ......................................................................................................... 3-103 FEED BELT REPLACEMENT ............................................................................................................... 3-107 TABLE UNIT REPLACEMENT ............................................................................................................... 3-117

4 Adjustment 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18

SERVICE MODE .................................................................................................................................. 4-2 HOW TO UPGRADE / INSTALL FIRMWARE......................................................................................... 4-12 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER.............................................. 4-19 HEAD ALIGNMENT............................................................................................................................... 4-21 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-28 LINEAR ENCODER SETUP ................................................................................................................. 4-30 FLUSHING POSITION ADJUSTMENT................................................................................................... 4-32 BELT TENSION ADJUSTMENT ........................................................................................................... 4-34 BELT POSITION ADJUSTMENT........................................................................................................... 4-37 UV LAMP CHECK ................................................................................................................................. 4-43 LASER POINTER POSITION ADJUSTMENT........................................................................................ 4-45 PRINT AREA ADJUSTMENT................................................................................................................... 4-47 TABLE HEIGHT ADJUSTMENT ............................................................................................................. 4-50 HEAD HEIGHT ADJUSTMENT ............................................................................................................. 4-55 UV LAMP HEIGHT ADJUSTMENT ........................................................................................................ 4-61 HEAD GAP SENSOR POSITION ADJUSTMENT ................................................................................. 4-67 GREASE UP MAINTENANCE ............................................................................................................... 4-72 FRONT COVER SENSOR ADJUSTMENT..............................................................................................4-76

5 Supplemental Information 5-1 5-2

SPECIAL TOOLS ................................................................................................................................. 5-1 SENSOR MAP....................................................................................................................................... 5-3

6 Troubleshooting 6-1 6-2 6-3 6-4 6-5 6-6

WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ... 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................ 6-2 SHIFTING IN PRINTING / MEDIA MISALIGNMENT ............................................................................ 6-3 INK DROPS ON THE MEDIA ............................................................................................................... 6-4 VERTICAL BANDING............................................................................................................................ 6-4 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE PRINTER UNUSED FOR A LONG TIME................................................................................................................ 6-4 6-7 WHITE/GLOSS INK HAIRLINE ............................................................................................................ 6-5 6-8 TABLE HEIGHT ERROR ...................................................................................................................... 6-5 6-9 MOTOR ERROR................................................................................................................................... 6-5 6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)........................................ 6-6 6-11 ERROR MESSAGE............................................................................................................................... 6-6 6-12 SERVICE CALL..................................................................................................................................... 6-7

7 Service Activities 7-1 7-2 7-3

INSTALLATION CHECK LIST .............................................................................................................. 7-1 MAINTENANCE CHECK LIST.............................................................................................................. 7-13 SPECIFICATIONS................................................................................................................................. 7-14

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Revision Record

Revision No.

Date

Description of changes

Approval

Issured

0

2011.9.29

First Edition

Sawamura

Misako

1

2011.10.28

1-4 HEAD CARRIAGE, 1-6 CHASSIS, 3-6 CIRCULATING PUMP, 3-7 INK TUBE, 3-8 RIBBON CABLE, 3-14 UV LAMP, 4-9 BELT POSITION ADJUSTMENT, 4-15 UV LAMP HEIGHT ADJUSTMENT, 4-17 GREASE UP MAINTENANCE, 7-2 MAINTENANCE CHECK LIST ---Revised

Sawamura Umemoto

2

2011.11.15

3-4 CARRIAGE MOTOR, 3-5 PUMP, 3-9 SERVO BOARD ---Revised

Sawamura Umemoto

3

2011.12.7

1-4 HEAD CARRIAGE, 3-6 CIRCULATING PUMP, 3-7 INK TUBE, 3-8 RIBBON CABLE, 4-9 BELT POSITION ADJUSTMENT, 4-18 FRONT COVER SENSOR ADJUSTMENT ---Revised

Sawamura Umemoto

4

2011.12.27

1-2 FRAME & X-axis Parts name has been revised.

5

2012.3.1

1-8 INK SYSTEM Parts has been revised.

Sawamura Matsushita

6

2012.5.10

1-6 CHASSISParts has been revised.

Sawamura Umemoto

7

2012.6.25

1-1 COVER Parts has been revised. 4-1 SERVICE MODE has been revised.

Sawamura

Yuko

8

2012.7.10

3 Replacement of Main Parts 4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE has been revised.

Sawamura

Yuko

9

2012.9.21

1-1 COVER Parts has been revised.

Sawamura

Yuko

10

2012.10.31

1-7 Pump System, 1-9 ACCESSORIES, 4-1 SERVICE MODE has been revised.

Sawamura

Yuko

11

2012.12.17

1-4 HEAD CARRIAGE, 1-8 INK SYSTEM 3-18 FEED MOTOR REPLACEMENT 4-1 SERVICE MODE have been revised.

Onoda

Yuko

12

2013.1.23

1-2 FRAME & X-axis Parts name has been revised.

Onoda

Yuko

13

2013.2.13

6-12 SERVICE CALL, 7-1 INSTALLATION CHECK LIST, 7-2 MAINTENANCE CHECK LIST have been revised.

Onoda

Wakana

14

2013.3.1

1-8 INK SYSTEM Parts has been revised.

Onoda

Yuko

Sawamura

Misako

To Ensure Safe Work About

and

Notices.

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “anger of electrocution”

The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing that must be done is inadicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

In addition to the shown below is also used.

and

Tips and advise before the adjustment.

symbols, the symbol

About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location.

Caution: Ultraviolet Light Never look directly from up close for a prolonged period. Caution: Pinching Hazard Be careful not to allow the fingers to become pinched when closing covers.

Flammable Ink and discharged fluid are flammable. Keep away from open flame. Ink Is Toxic Ink and discharged fluid are toxic. Avoid contact with the body. Use only in a wellventilated area. Caution: High Temperature It becomes hot. Exercise cautionto avoid fire or burns.

1-1

32

34

S7 21

26

4

S7

S20

34

S7

19

34

18

S7 5

11

S7

31

18

9

S6

S1

S16 1

3

S5

S5

23 35

S5 24

S5

S6

13

S5

22

2

S10 S3 S5

12

S4 25

S18

S9

S5

10

S18

S4

7

15

S2 S13

8 S11 20 S12

36

3

41

S1

S11 S11

S19 38

1 S16

S9

40 S14 39

S12 S15

S7 S2 6 S13

34

37

S6

30

S9

S18

S6

16

22 S18

42

14

S8

S6

33

S4

S17

43

S4

17

S5

S4

S6

S4

28 27

29

S4

1-1 COVER

1 Structure & Spare Parts

1-1 COVER PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

qt

Parts No.

1

11879107

ABSORBER TK-12

2

S1 31029802AS

BUSH SET,ROLL 3*3.5 3C 100PCS.

2

2

W701745050

ASSY,PANEL BOARD LEF-12 1 ASSY,SPRING GAS JWX-30 Revised 7 Revised 9 2 ASSY,SPRING GAS JWX-30_01

S2 31029804AS


2

S3 31029106

BUSH,SQUARE SB-6025

1

S4 31289105AS

CUPSCREW SET, M3*6 3CBC 100 PCS

19

ASSY,SPRING GAS 30N BRACKET,B L GAS SPRING LEF-12 BRACKET,B R GAS SPRING LEF-12 CABLE-ASSY,F-COVER SW LEF-12 CABLE-ASSY,JUNC PANEL LEF-12 CABLE-ASSY,M-COVER SW LEF-12 COVER,FRONT UNDER LEF-12 COVER,I/S LEF-12 COVER,INK CARTRIDGE LEF-12 COVER,PANEL BACK LEF-12 COVER,PANEL CABLE LEF-12 COVER,PANEL LEF-12 COVER,SIDE L LEF-12 COVER,SIDE R LEF-12 COVER,TOP R LEF-12 CUSHION,TM-96-6 FRAME,FRONT COVER LEF-12 FRAME,PANEL LEF-12

1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1

S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20

CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. NUT SET,HEXAGON M4 NI 100PCS PLAPOINT,FE4*6 WH SADDLE SET,LOCKING WIRE LES-1010 20P CLAMP SET,PUSH MOUNT RT30SSF5 20P SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET,BINDING M2.3*8 3CBC 100PCS SCREW SET,CAP M3*12 BC+PW 20 PCS. SCREW SET,CAP M3*6 3CBC 20 PCS SCREW SET,CAP M3*6 NI+PW 20 PCS SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,FLAT M3*6 3CBC 100 PCS SCREW SET,UREA M3*20 N-1 WH 50PCS SCREW,PAN 5*10 3C

22 19 15 1 3 1 7 4 4 2 2 2 4 8 1 2

21 1000008299

HANDLE,UNFA-125-BK

1

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

HINGE,TH-TM-114 2 KEY TOP,CLEAR GX-24 3 KEY TOP,WHITE GX-24 11 LABEL, REFLECTION XC-540#LA1041 1 LABEL,CAUTION LEF-12#LA1287 1 LABEL,FLASH-LIGHTING NO.E-582 1 LABEL,MARK ECO#LA1014 1 LABEL,READ MANUAL #LA637 1 LABEL,UV LED LEC-300#LA1099 1 PLATE,COVER F LEF-12 1 PLATE,COVER UNDER LEF-12 1 PLATE,DUCT CLOSE LEC-300 1 PLATE,NUT COVER F LEF-12 4 SHEET,LCD VP-540 1 SHEET,PANEL LEF-12 1 SHIELD,UV PAD I/C LEF-12 1 SPRING,HEAD ADJUST 500 FJ-540 1 STAY,ADJST SW LEF-12 1 STAY,COVER SW LEF-12 1 SUPPORT,FRAME R LEF-12 1 COVER,RAIL B LEF-12 SV 1 PLATE,RAIL COVER B LEF-12 1

6700819030 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

6700819060 1000008269 1000008270 1000008330 1000008344 1000008331 1000008267 1000008241 1000008284 1000008260 1000008688 1000008261 1000008264 1000008263 1000008265 12239406 1000008271 1000008259 1000002384 22495102 22495101 1000004160 1000008689 31279121 1000003489 22535444 1000005297 1000008308 1000008309 1000005225 1000008268 1000003029 1000008312 1000008290 22175520 1000008274 1000008273 1000008266 1000008919 1000008920

31289109AS 31289102AS 31109802 31139103 31409702 31329501AS 31409801AS 31019149 31049155AS 31049105AS 31049154AS 31049170AS 31049169AS 31169103AS 31179908AS 3000000025

Parts Name

* qt. indicates the number of parts that is described in the figure.

1-2

qt

1-2 FRAME & X-axis S9

S9 12

1

13 S18

35 S16

S18

S19 18

S18

S3

S28 33

63

S18

S4

62

23

S9

S4

21

36

S12 S9

17

15

25

24

28

S14 S7 S6

61 S7

S4

S5

S16 47 S26 S25 2

S20

45 S13

53 S9

27

37

26 S28 S13 S10

6 42

57 S9

S11 S24

48 S10 S22

51 S8

S21

31

S29

39

51 54

S9

S3

S26 S24

60 S9 S21 40 7 38

29

S26

20

S1

S4 2 22 S13

S9

34 10 S31 59 16 S8

56

S26

S10 14 58 4

S2

Revised 12

S8

52

11

30

S18 S2

S17

S2

S5

S17

1-3

S32

44

5

S15

S11

11

S9

49

S16

S21 S26 43 S23 32 8 50 46

S8 S30

S15

41

S3 S10 S27

S26 S5

S7 S18

S27

19 55

3

9

1-2 FRAME & X-axis Parts List -Main PartsParts No.

Parts Name

qt.

Parts No.

Parts Name

qt.

1 W701745030

ASSY,INK JUNCTION BOARD LEF-12

1

50 22185101

SLIDER,LOCK CJ-70

1

2 6700469030

ASSY,PULLEY VP-540

2

51 1000008621

SPACER,Z LEVEL SENSOR LEF-12

2

3 6701409030

ASSY,SCAN MOTOR LEF-12

1

52 22175134

SPRING,A CJ-70

2

4 W701745040

ASSY,SENS JUNCTION BOARD LEF-12

1

53 22175122

SPRING,BACK UP PNC-960

1

5 11869103

BALL,4MM

1

54 1000008307

SPRING,BACK UP Z SENSOR LEF-12

1

6 1000008288

BELT,50S2M922LW-C

1

55 22175157

SPRING,C P-ROLLER CM-500

1

7 31029812


1

56 1000008283

STAY,ADJUST SENSOR R LEF-12

1

8 1000008329

CABLE-ASSY,PRINT ORG SENS LEF-12

1

57 1000008286

STAY,COVER CARTRIDGE LEF-12

1

9 1000008341

CABLE-ASSY,SCAN MTR LEF-12

1

58 1000008285

COVER,SENS JUNCTION BOARD LEF-12

1

10 1000008325

CABLE-ASSY,Z HEIGHT SENS LEF-12

1

59 1000008277

STAY,Z SENSOR LEF-12

1

11 1000008359

CABLE-CARD,21P1 1100L BB HIGH-V

2

60 22135441

STOPPER,LINEAR SCALE FJ-540

1

12 1000008358


2

61 1000008687

SUPPORT,HOLDER CABLE LEF-12

1

13 1000008357


4

62 1000008296

TUBE,INK BK 2.2FAI LINK7 LEF-12

1

14 21365103

CASE,LOCK CJ-70

1

63 1000008585

WASHER,PA6 3.4*10*0.8 LEF-12

1

15 1000008275

COVER,MIST R LEF-12

1

16

1000008281 1000010253

COVER,Z SENSOR LEF-12 COVER,Z SENSOR LEF-12

Revised 4

Revised 12

1

*Revised 12 : Refer to the service information LEF12-013

Parts List -Supplemental PartsParts Name

qt.

17 1000007789

FAN,9BAM24HA2+CN

1

S1 31029802AS

Parts No.


1

18 1000008292

FILTER(M),MIST REAR LEF-12

1

S2 31029101

BUSH,NB-19

3

19 1000008258

FLANGE,MOTOR SCAN LEF-12

1

S3 31029901

BUSH,SQUARE SB-4025

3

20 1000008235

FRAME,MIDDLE LEF-12

1

S4 31029106

BUSH,SQUARE SB-6025

5

21 1000008254

FRAME,SUPPORT RAIL LEF-12

1

S5 31329501AS

CLAMP SET,PUSH MOUNT RT30SSF5 20P

8

22 1000001905

GEAR,H187S20(B8)

1

S6 3000000033

CLAMP,WIRE PLESS RFC-45VO

2

23 1000006514

GUIDE,TUBE 10 VS-640

11

S7 3000000030

CLAMP,WIRE PRESS RFC-33V0

6

24 1000008300

HOLDER,CABLE F LEF-12

1

S8 31289105AS

CUPSCREW SET, M3*6 3CBC 100 PCS

8

25 1000008295

HOLDER,CABLE LEF-12

1

S9 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

26

26 1000001555

HOLDER,IDLE PULLEY XC-540

1

S10 31289102AS


11

27 21655131

HOLDER,LINEAR SCALE CJ-70

1

S11 31129102

PIPE SET,POLYCA 4*8*10 20PCS

2

28 1000008276

HOLDER,MIST R LEF-12

1

S12 31139103

PLAPOINT,FE4*6 WH

1

29 1000004914

LABEL,SET INK LEC-300#LA1071

1

S13 31149704AS

RING SET,E-RING ETW-6 SUS 100 PCS

3

30 1000004913

LABEL,USE UV LEC-300#LA1070

1

S14 31299102AS

RIVET SET,NYLON P2655B 20 PCS.

2

31 1000008294

L-BEARING,SSR15XW2GE+840L

1

S15 31159902AS

RIVET SET,NYLON P3055W 20 PCS.

2

32 1000008257

LOCK,STAY LEF-12

1

S16 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

4

33 1000003151

PAD,GUIDE TUBE VP-540

1

S17 31409811AS

SADDLE SET,LOCKING WIRE LWS-1211Z 20P

4

34 15229705

PHOTO INTERRUPTER GP1A71A1

1

S18 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

15

35 1000008255

PLATE,GUIDE TUBE LEF-12

1

S19 31019124

SCREW SET,BINDING M3*35 NI 50 PCS

2

36 1000008306

PLATE,HOLDER CABLE LEF-12

1

S20 31049155AS

SCREW SET,CAP M3*12 BC+PW 20 PCS.

8

37 22055316

PLATE,LINEAR SCALE CJ-70

1

S21 31049171AS

SCREW SET,CAP M3*12 NI 50 PCS.

6

38 1000008280

PLATE,SHUTTER Z SENSOR LEF-12

1

S22 31049170AS


2

39 1000008279

PLATE,Z LEVEL LEF-12

1

S23 31049173AS


1

40 1000008278

PLATE,Z LEVEL STAY LEF-12

1

S24 31049174AS


2

41 1000008253

RAIL,GUIDE LEF-12

1

S25 31049137AS

SCREW SET,CAP M4*25 3CBC 20 PCS

3

42 1000008252

RAIL,LINEAR SCALE LEF-12

1

S26 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

15

43 1000006689

SENSOR-INTERRUPTER,EE-SX4009-P1

1

S27 3000000172

SCREW SET,CAP M4*8 NI WSH4*9*0.8 20P

3

44 1000001480

SHAFT,DRIVE PULLEY XC-540

1

S28 31169103AS

SCREW SET,FLAT M3*6 3CBC 100 PCS

6

45 1000001479

SHAFT,IDLE PULLEY XC-540

1

S29 31239103AS

SCREW SET,W-SEMS M3*8 NI+PW 50 PCS

4

46 22295117

SHAFT,LOCK CJ-70

1

S30 31239125AS

SCREW SET,W-SEMS M3*8 SUS 50 PCS.

2

47 1000003089

SHEET,FRAME SUPPORT RAIL VP-540

1

S31 31179106

SCREW,JACK UP SP-540V

1

48 1000008293

SHEET,LINEAR SCALE LEF-12

1

S32 31289111AS

CUPSCREW SET, M4*6 NI 100 PCS.

1

49 1000008584

SHEILD,SCAN MOTOR LEF-12

1


1-4

S18

22

15

8

1-5

24

1

S14

S12

26

S13

18

28

7

29

S6

19

25

20

14

21

S7

S14

26 30

17

S16

S15

S5

S4

S5

5

S7

9 S11

6

10

4

S18

S2

S18

S11

27

S13

16

S9

12

11

23 24

S1

24

25

S10

S13

2

S3

S8

S17

3

S18

13

S11 S18

1-3 Y-axis & Z-axis

1-3 Y-axis & Z-axis PARTS LIST -Main PartsParts No.

Parts Name

PARTS LIST -Supplemental Partsqt.

Parts No.

Parts Name

qt.

1 1000009089 ASSY,BASE UNIT SUB 2 LEF-12

1

S1 31029802AS BUSH SET,ROLL 3*3.5 3C 100PCS.

1

2 6701740370 ASSY,TABLE UNIT SUB 3 LEF-12

1

S2 31029101

1

3 22845196

BASE,TENTION TS-30

1

S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

4 11929121

BELT,1040P2M6-530

BUSH,NB-19

1

1

S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P

1

5 1000008349 CABLE-ASSY, JUNC Z SENS LEF-12

1

S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

4

6 1000008350 CABLE-ASSY, JUNC-ROTARY-A LEF-12

1

S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

2

7 1000008346 CABLE-ASSY,FEED MTR LEF-12

1


6

8 1000008347 CABLE-ASSY,FEED ORG SENS LEF-12

1

S8 31109601

2

9 1000008348 CABLE-ASSY,JUNC Z MTR LEF-12

1

S9 31159902AS RIVET SET,NYLON P3055W 20 PCS.

4

10 1000008579 COVER,D-SUB J-DCES JST

1

S10 31409702

1

11 1000008234 COVER,ROTARY JOINT LEF-12

1

S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

3

12 1000008232 COVER,TABLE BASE A LEF-12

1

S12 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS

4

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS


13 1000008233 COVER,TABLE BASE B LEF-12

1

S13 31049154AS SCREW SET,CAP M3*6 NI+PW 20 PCS

5

14 1000001790 COVER,TKP0130-2B-R18-L23

1

S14 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

2

15 1000008231 COVER,Y DRIVE LEF-12

1

S15 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

1

16 1000008287 COVER,Y MOTOR CABLE LEF-12

1

S16 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS

2

17 12569532

DAMPER DM-4025A

1

S17 1000008580 SCREW,D-SUB DDK 17L-003C3

2

18 21685141

GEAR,DRIVE-1 EGX-20

1

S18 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS

9

19 21685142

GEAR,DRIVE-2 EGX-20

1

20 1000002079 HOLDER,BELT MDX-40

1

21 1000005506 MOTOR,103-591-0621

1

22 1000008310 PLATE,TABLE LEF-12

1

23 21975143

PULLEY,T22P2S10B10

1

24 11889107

R-BEARING,D10S6(B3FL)

4

25 11519107

RING,O P4


2

26 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1

2

27 22175308

SPRING,BELT TENSION EGX-20

1

28 22175306

SPRING,GEAR EGX-20

2

29 1000008230 STAY,BELT LEF-12

1

30 1000008620 STAY,Z ORIGIN SENS LEF-12

1

1-6

1-4 HEAD CARRIADGE (ZAI0160 and below) *Refer to Service Information LEF12-003, LEF12-004.

18 S19

S10

51

49

S4

S4 26 9

16

10

2 28 4 29 3

2 28

4

29

3

29

3

36

6

S9

3 29 6

44 48

S4 5

S4

15

53

13

14 35 1

40

S3

S4

Revised 1

12

47 S4

45

S14

S7

S17

S4

23 50

7

43

38

S6

S12

27

S4

21 S21

17

S11

52

31

S8

S15 S10

22

S4

34

10 36 S20

S20

Revised 3

8

42

33

46

S2

39

S4 30

S4

S13

S5

32

S4

24

11

20

S4

S5 24

S16 S5

S15 S18

37

25 41

S1

1-7

19

1-4 HEAD CARRIADGE (ZAI0160 and below) *Refer to Service Information LEF12-003, LEF12-004.

PARTS LIST -Main Parts-


Parts No.

Parts Name

qt.

1

21905166

ADAPTER,HEAD FJ-540

3

42 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540

Parts No.

Parts Name

qt. 1

2

11909133

ADAPTER,SCREW 2FAI FJ-50

3

43 1000000417 STAY,ENCORDER SENSOR SP-540V

1

3

11909167


6

44 1000008591 STAY,HOLDER CARRIAGE LEF-12

1

4

1000001589

ADAPTER,TUBE 2-3FAI XC-540

3

45 1000008246 STAY,LAMP LEF-12

1

5

1000002201

ASSY,HEAD INKJET SOL XC-540

3

46 1000008248 STAY,LASER POINTER LEF-12

1

6

6085393800

ASSY,INK DAMPER L 3FAI 4 SJ-1000

6

47 1000008592 STAY,MIST LEF-12

1

7

6701681100

ASSY,LINEAR ENCODER BOARD BN-20

1

48 1000002643 SUPPORT,DAMPER VP-540

1

8

W701745060

ASSY,PRINT CARRIAGE BOARD LEF-12

1

49 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12

1

1000008754

ASSY,TUBING BK 2.2FAI 300MM LEJ-640

50 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12

1

9

3000000181

(TUBE,INK BK 2.2FAI (100m))

Revised 11

*

51

(TUBE,INK BK 2.2FAI (10m)) 10

1000006439

ASSY,TUBING 3*350MM BK LEC-330

3000000113

TUBE,INK BK 3FAI

TUBE,SPIRAL SPP-08L 100M

1000009042 ADAPTER,LAMP LEF-12

* 1

53 1000009093 FILTER,FAN RX FIREFLY UV LAMP MINI 5 PCS. 1

1

12 1000008245

BASE,HOLDER CARRIAGE LEF-12

1

CABLE-ASSY,LAMP IF LEF-12

1

CABLE-ASSY,LAMP IF LEF-12_01

1

Revised 1

31258119 52

BASE,CARRIAGE AL LEF-12

13 1000009037

ASSY,SPIRAL TUBING 320MM FJ-540

*

11 1000008244

1000008342

22805487

Revised 1

*Refer to Service Information LEF12-006.

Revised 3



Parts No.

Parts Name

qt.

SCREW SET,W-SEMS M3*4 C 100 PCS.

4

14 1000008343

CABLE-ASSY,L-ENCODER LEF-12

1

S1 31239119

15 23475206

CABLE-CARD 21P1 330L BB

6


16 1000008311

CONNECTOR,TUBE VFY-206 BK

1


4

17 22025646

COVER,BELT HOLDER EGX-600

2


28

18 1000008305

COVER,CARRIAGE BOARD LEF-12

1

S5 31289102AS SCREW SET,W-SEMS M3*4 NI 50 PCS

6

19 1000008304

COVER,CARRIAGE LEF-12

1

S6 31139103

PLAPOINT,FE4*6 WH

1

20 1000002588

COVER,HEAD BOARD VP-540

1

S7 31659105

RUBBER,GROMMET MAKUTUKI MG-15

1

21 1000008025

FAN,109P0405M911

1

S8 31089117

SCREW SET,PAN 3*6 NI+PW 100 PCS.

4

22 1000001141

FILTER(E),TFT-102010N

1


1

23 1000008291

FILTER,MIST CARRIAGE LEF-12

1

S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

4

24 1000003076

GUIDE,CARRIAGE CAP VP-540

2

S11 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS

6

25 22135440

GUIDE,HEAD AL FJ-540

3

S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS

2

26 1000003293

GUIDE,TUBE TYPE3 VP-540

1


2

27 21655232

HOLDER,BELT EGX-600

2


8

28 11659149

HOLDER,RING O 2FAI FJ-50

3

S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS

10

29 11659249


6

S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS

3

30 1000008247

HOLDER,SHEET MIST LEF-12

1

S17 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.

2

31 1000008297

LAMP,LED UV MIN

1

S18 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS

3

32 1000008298

LASER,E3Z-LT61-L

1

S19 31209118

4

33 21345105

LOCK,CJ-500

1

S20 3000000129 TAPE,AL 3M #425 19*55M

6

34 1000008590

PLATE,DAMPER LEF-12

1

S21 31049119

2

35 22055547

PLATE,GND FJ-540

3

Revised 1

36 1000006315

SHIELD,DAMPER LEC-330

6

37 1000008303

SHIELD,HEAD LEF-12

1

38 1000008302

SHIELD,HEAD REAR LEF-12

1

39 1000008301

SHIELD,HEAD SIDE LEF-12

1

40 22175520

SPRING,HEAD ADJUST 500 FJ-540

3

41 22175519

SPRING,HEAD PRESS 500 FJ-540

3

SPACER SET,WPCS-12S-4.0 20PCS

SCREW SET,CAP M3*4 NI 20PCS.



1-8

1

1-4 HEAD CARRIADGE (ZAI0161 and above) *Refer to Service Information LEF12-003, LEF12-004.

18 S19

S10

51

49

S4 26

S20 16 9

S20

10

42 2 28 4 29 3

2 28

4

29

3

29

3

36

6

3 29 6

44 48

S4 5

S4 14

35 1

40 53

13

S8

S15

S10 S3

S4

34

15

Revised 3

8 S9

10 36 S20

S20

22

21

S4

S12

27

17

S4 31

12

47 S21

S4

45

S14

S6

S7

S17

38 S4

23 50

7

43

S11

52

Revised 1

S4

33

46

S2

39

S4 30

S4

S13

S5

32

S4

24

11

20

S4

S5 24

S16 S5

S15 S18

37

25 41

S1

1-9

19

1-4 HEAD CARRIADGE (ZAI0161 and above) *Refer to Service Information LEF12-003, LEF12-004.



Parts No.

Parts Name

qt.

1

21905166

ADAPTER,HEAD FJ-540

3

42 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540

Parts No.

Parts Name

qt. 1

2

11909133


3

43 1000000417 STAY,ENCORDER SENSOR SP-540V

1

3

11909167


6

44 1000008591 STAY,HOLDER CARRIAGE LEF-12

1

4

1000001589


3

45 1000008246 STAY,LAMP LEF-12

1

5

1000002201

ASSY,HEAD INKJET SOL XC-540

3

46 1000008248 STAY,LASER POINTER LEF-12

1

6

6085393800

ASSY,INK DAMPER L 3FAI 4 SJ-1000

6

47 1000008592 STAY,MIST LEF-12

1

7

6701681100

ASSY,LINEAR ENCODER BOARD BN-20

1

48 1000002643 SUPPORT,DAMPER VP-540

1

8

W701745060

ASSY,PRINT CARRIAGE BOARD LEF-12

1

49 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12

1

1000008754

ASSY,TUBING BK 2.2FAI 300MM LEJ-640

50 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12

1

9

3000000181

(TUBE,INK BK 2.2FAI (100m))

Revised 11

*

51

(TUBE,INK BK 2.2FAI (10m)) 10

1000006439


3000000113

TUBE,INK BK 3FAI

11 1000008244 12 1000008245 1000008342 13 1000009037

Revised 1

BASE,CARRIAGE AL LEF-12

22805487

ASSY,SPIRAL TUBING 320MM FJ-540

31258119

TUBE,SPIRAL SPP-08L 100M

1000009042 ADAPTER,LAMP LEF-12

*

52

1

53 1000009093 FILTER,FAN RX FIREFLY UV LAMP MINI 5 PCS.

BASE,HOLDER CARRIAGE LEF-12

1


1

Revised 1

* 1

*Refer to Service Information LEF12-006. 1

Revised 3


CABLE-ASSY,LAMP IF LEF-12_01


Parts No.

Parts Name

qt.

SCREW SET,W-SEMS M3*4 C 100 PCS.

4

14 1000008343


1

S1 31239119

15 23475206


6


1

16 1000002095

FITTING,TUBE PP VFY206

1


4

17 22025646

COVER,BELT HOLDER EGX-600

2


28

18 1000008305

COVER,CARRIAGE BOARD LEF-12

1

S5 31289102AS SCREW SET,W-SEMS M3*4 NI 50 PCS

6

19 1000008304

COVER,CARRIAGE LEF-12

1

S6 31139103

PLAPOINT,FE4*6 WH

1

20 1000002588

COVER,HEAD BOARD VP-540

1

S7 31659105

RUBBER,GROMMET MAKUTUKI MG-15

1

21 1000008025

FAN,109P0405M911

1

S8 31089117

SCREW SET,PAN 3*6 NI+PW 100 PCS.

4

22 1000001141

FILTER(E),TFT-102010N

1


1

23 1000008291


1

S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

4

24 1000003076

GUIDE,CARRIAGE CAP VP-540

2

S11 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS

6

25 22135440

GUIDE,HEAD AL FJ-540

3

S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS

2

26 1000003293

GUIDE,TUBE TYPE3 VP-540

1


2

27 21655232

HOLDER,BELT EGX-600

2


8

28 11659149


3

S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS

10

29 11659249


6

S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS

3

30 1000008247

HOLDER,SHEET MIST LEF-12

1

S17 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.

2

31 1000008297

LAMP,LED UV MIN

1

S18 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS

3

32 1000008298

LASER,E3Z-LT61-L

1

S19 31209118

4

33 21345105

LOCK,CJ-500

1

S20 3000000129 TAPE,AL 3M #425 19*55M

6

S21 31049119

2

34 1000008590

PLATE,DAMPER LEF-12

1

35 22055547

PLATE,GND FJ-540

3

36 1000006315

SHIELD,DAMPER LEC-330

6

37 1000008303

SHIELD,HEAD LEF-12

1

38 1000008302

SHIELD,HEAD REAR LEF-12

1

39 1000008301

SHIELD,HEAD SIDE LEF-12

1

40 22175520

SPRING,HEAD ADJUST 500 FJ-540

3

41 22175519

SPRING,HEAD PRESS 500 FJ-540

3

Revised 1

SPACER SET,WPCS-12S-4.0 20PCS

SCREW SET,CAP M3*4 NI 20PCS.



1-10

1-5 Wiper System

S1 11 S2

23

6 22

20

S10

12

3

19

S8

3

8

2

16 S8

S1

21 18

9 S8

15

5

14

8

S4

10 S6

S7 S3

17 7

S1

1 S1 13

S9 S5 4

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10

Parts No. 1000002576 11929138 12159536 1000008328 1000008326 1000002573 1000008272 21995104 1000002574 21685144

Parts Name BASE,WIPER MOTOR VP-540 BELT,408P2M4-530 BUSH,B-S6-17 CABLE-ASSY,WIPER MTR LEF-12 CABLE-ASSY,WIPER ORG SENS LEF-12 COVER,SCRAPER VP-540 COVER,WIPE LEF-12 FLANGE,PULLEY STX-7 FRAME,WIPER VP-540 GEAR,S53S5(B15) FJ-540

qt. 1 1 2 1 1 1 1 2 1 1

20 21 22 23

Parts No. 22155961 22175140 1000003390 1000001658

Parts Name SHAFT,WIPER FJ-540 SPRING,TENSIONER STX-7 WIPER,HEAD FOR SOLINK WIPER,SCRAPER XC-540

qt. 1 1 1 1

PARTS LIST -Supplemental PartsParts No. Parts Name S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

qt. 7 2 2

11 1000002571 HOLDER,SCRAPER VP-540

1


1

12 13 14 15 16 17 18 19

1 1 1 1 1 1 1 1

S5 S6 S7 S8

2 1 1 3 3

21655245 22435106 21545160 21975124 21975123 1000002575 1000006689 1000004034

HOLDER,WIPER FJ-540 MOTOR,103-593-1041 PAD,WIPER TRAY SJ-540 PULLEY,T14P2S4 + GEAR,S53 PULLEY,WD6.94S9 RAIL,GUIDE WIPER VP-540 SENSOR-INTERRUPTER,EE-SX4009-P1 SHAFT,WIPE PULLEY XC-540

31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS 31029820 BUSH SET,ROLL 3*2 3C 50PCS S9 * Refer to the Service Information LEF12-005.

S10

31329601AS CLAMP SET,INSULOK T-18S 100PCS. 1 * ZAI0161 and above ---Refer to the Service Information LEF12-002.


1-11

1-6 CHASSIS

S6

28

4 24

27

S6

10 7

9

S2 S1

5

S6 11 S8 12 8 25

S5

6

S6

S8 31

19

Revised 6 3

16

32 26

14

43 S4

S6

S9

39

34 40

S6

S6

41

1

S8

S9 29

S9

S6 15

S1 S6

S7

S9

S6 30

S5

18 38 23

20

13

S6

17 22

S2

2

S3

21 S6

35

Revised 1

33

36

37

1-12

S6

42

S5

1-6 CHASSIS PARTS LIST -Main PartsParts No.


Parts Name

qt.

1 W701745010 ASSY,AC JUNCTION BOARD LEF-12

1

2 W701745020 ASSY,DC JUNCTION BOARD LEF-12

1

3

6701409020 ASSY,MAIN BOARD VS-640 6701979010 ASSY,MAIN BOARD RE-640

Revised 6

1

Parts No.

Parts Name

37 1000008753 HOLDER,MIST DUCT CHASSIS LEF-12 38 13429702

INLET AC P01CF01 15A250V

qt. 1 1

39 1000002682 LABEL,LAN VP-540#LA964

1

40 22535117

LABEL,POWER CM-500 NO.893

1

POWER SW AJ7201B

4 6700241190 ASSY,SERVO BOARD LEC-300

1

41 13129170

5 W701745080 ASSY,SIGNAL JUNCTION BOARD LEF-12

1

42 1000006130 POWER UNIT,LEB150F-0536-XRLD A

1

1

6 15009101

BATTERY CR2032

1

43 1000008222 POWER UNIT,LFA100F-24-J1R2YD27

1

7 23475201

CABLE,CARD 6P1 255L BB FJ-540

1

8 23415268

CABLE-ASSY AC GROUND GREEN SP-540 1


9 1000008333 CABLE-ASSY,AMBIENT AD LEF-12

1

Parts No.

Parts Name

qt.

BUSH,SQUARE SB-4025

2

10 1000008335 CABLE-ASSY,FAN JUNC LEF-12

1

S1 31029901

11 1000002189 CABLE-ASSY,JUNBI A VP-540

1

S2 3000000033 CLAMP,WIRE PLESS RFC-45VO

12 1000002190 CABLE-ASSY,JUNBI B VP-540

1

13 1000008332 CABLE-ASSY,JUNC-SENS LEF-12

1

14 1000008353 CABLE-ASSY,POWER 27V LEF-12

1

S4 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS

2

15 1000008352 CABLE-ASSY,POWER 41V LEF-12

1

S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

3

S3

31019124

SCREW SET,BINDING M3*35 NI 50 PCS

3 2

Revised 1

16 1000008354 CABLE-ASSY,POWER AC LEF-12

1


50

17 1000008355 CABLE-ASSY,POWER-DC-A LEF-12

1

S7 31279116

LABEL,EARTH MARK-1 NO.E-580

1

18 1000008340 CABLE-ASSY,POWER-DC-B LEF-12

1

S8 31409702


3

19 1000008338 CABLE-ASSY,POWER-MAIN-A LEF-12

1

20 1000008339 CABLE-ASSY,POWER-MAIN-B LEF-12

1


21 1000008337 CABLE-ASSY,POWER-SERVO LEF-12

1

Revised 6 : Refer to Service Information LEF12-010.

22 1000008336 CABLE-ASSY,POWER-SIGNAL LEF-12

1

23 1000008356 CABLE-ASSY,SLEEP CONTROL LEF-12

1

24 1000008334 CABLE-ASSY,SUB SERIAL LEF-12

1

25 1000000619 CABLE-CARD 25P1 225L BB HIGH-V

1

26 1000008361 CABLE-CARD,24P1 90L BB HIGH-V

1


2


1

29 1000008249 CHASSIS,LEF-12

1

30 1000008250 CHASSIS,STAY MIDDLE LEF-12

1

31 1000008251 CHASSIS,STAY UPPER LEF-12

1

32 1000008587 COVER,INK GUARD LEF-12

1

33 1000008588 COVER,MIST DUCT CHASSIS LEF-12

1

34 1000008586 COVER,SERIAL PORT LEF-12

1

35 1000000551 FAN,4710KL05WB40

1

36 1000008292 FILTER(M),MIST REAR LEF-12

1

S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 12

1-13

1-7 Pump System

13 4 S3

28

7

23

2

S7

S7

23

10 28

24

S5 18 S7

12

26

10

10 10

S3

S3

25

30

S8 S11

10

15

S6 S1

10

23

S2

S8

28

10 10

S3

6

28

10

S11

14

S3

10

2

23 30

16

29

S8

S8

19 22 11 S3

31 (140mm)

S3

17 S9 5

1 S3

S3

S12

31 (115mm) Revised 10

27 31 (250mm) S12 S3

22

S6

31 (190mm)

S4

S3

1

S9 17 5

31 (140mm) 1

S3 20

9

8

3

21 S10

1-14

S12

31 (190mm)

19

S3

1-7 Pump System PARTS LIST -Main Parts-


Parts No.

Parts Name

qt.

Parts No.

Parts Name

qt.

1

1000002680

ADAPTER,JOINT VPI336

3

S1 31029901

BUSH,SQUARE SB-4025

1

2

1000002537

ARM,LINK UP VP-540

2

S2 31029106

BUSH,SQUARE SB-6025

1

3

7520501000

ASSY,CAP BOTTLE 2 FJ-52

1

S3 31289109AS


29

4

1000004546

ASSY,CAP-TOP 2 XC-540

3

S4 31289102AS


2

5

6700319010

ASSY,PUMP SUB XC-540

2

S5 31109601

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

1

6

1000006234

BASE,CAP 2 VP-540I

1

S6 31409801AS


5

7

1000008237

BASE,CAP LEF-12

1

S7 31019116AS

SCREW SET,BINDING M3*6 3CBC 100 PCS

9

8

1000008240

BASE,PUMP LEF-12

1

S8 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

6

9

1000008239

BRACKET,INK CATCH TANK LEF-12

1

S9 31199701AS

SCREW SET,SET WP M3*3 NI 20 PCS

2

10 1000000796

BUSH,80F-0503

12

S10 31239125AS

SCREW SET,W-SEMS M3*8 SUS 50 PCS.

2

11 1000008327

CABLE-ASSY,PUMP MTR LEF-12

1

S11 31179106

SCREW,JACK UP SP-540V

2

12 21365121

CASE,CAP TOP FJ-540

4

S12 3000000129

TAPE,AL 3M #425 19*55M

*

13 22025671

COVER,CAP CASE FJ-540

3

14 12239406

CUSHION,TM-96-6

1

15 1000006241

FRAME,BACK-UP CAP 2 VP-540I

1

16 1000002580

FRAME,BASE CAP VP-540

1

17 21685122

GEAR,S10S20

2

18 22135616

GUIDE,CAP CASE FJ-540

1

19 22435106

MOTOR,103-593-1041

2

20 22155763

OILES BUSH 80F-0806

1

21 22055474

PLATE,INK CATCH TANK FJ-52

1

22 1000001585

PLATE,P-MOTOR XC-540

2

23 1000002539

SHAFT,CAP VP-540

4

24 22175334

SPRING,CAP HEAD FJ-540

6

25 1000002561

SPRING,CAP SWING VP-540

2

26 1000003033

STAY,GUIDE CAP-CASE VP-540

1

27 1000008238

STAY,PUMP LEF-12

1

28 22135349

STOPPER,PEN-HOLDER CM-24

4

29 1000002019

STOPPER,PUMP XC-540

2

30 1000002645

STOPPER,SHAFT CAP VP-540

4

31

1000002119

TUBE,EPDM ID2-OD4 310MM

3000000053

(TUBE,EPDM ID2-OD4 100M)


*

1-15

1-8 INK SYSTEM S6

23 17 1 17 1 17 1 20

17 1

171 7 S9

7 1 17

10 S3

14 S9

24 S7

S3

18

15

3

2

1

S8

17

S2

4

21

Revised 5 7

29 14

S3 8 (30mm) S3

S2

7

17 1

26

22

S2

28

25

6

S4 S3

11

S1 S4 S3

19 5

S5

1-16

12 9 13

1-8 INK SYSTEM PARTS LIST -Main PartsParts No.


Parts Name

qt.

Parts No.

1 11909133


8

2 11909167


3 1000001589


W700900130 4 W700311520

ASSY,CARTRIDGE IC BOARD XC-540 ASSY,CARTRIDGE IC BOARD LEC-300

W700311511

ASSY,INK TANK BOARD XC-540

5 6 1000008242 1000008754 7

qt.

S1 31329601AS

CLAMP SET,INSULOK T-18S 100 PCS.

2

2

S2 31289112AS


26

2

S3 31289109AS


23

S4 31409801AS


3

S5 31019142AS

SCREW SET,BINDING M3*4 NI 100PCS.

2

S6 31019116AS

SCREW SET,BINDING M3*6 3CBC 100 PCS

6

S7 31199701AS

SCREW SET,SET WP M3*3 NI 20 PCS

1

S8 31019801

SCREW,BINDING S-TIGHT M3*6 3C 100PCS

6

S9 3000000129

TAPE,AL 3M #425 19*55M

*

ASSY,CARTRIDGE IC BOARD LEC-300

W700900130

W701210320

Parts Name

Revised 14

1

1

ASSY,INK TANK BOARD LEC-330 BASE,INK CARTRIDGE LEF-12

1


ASSY,TUBING BK 2.2FAI 300MM LEJ-640 *

(TUBE,INK BK 2.2FAI (100m)) Revised 11

3000000181 (TUBE,INK BK 2.2FAI (10m)) 1000006439


3000000113

TUBE,INK BK 3FAI

8

*

9 23475201


1

10 1000008345

CABLE-ASSY,CIRC MTR LEF-12

1

11 1000006305

CABLE-ASSY,INK CARTRIDGE LEC-330

1

12 1000001703

CABLE-ASSY,INK CARTRIDGE XC-540

1

13 1000008351

CABLE-ASSY,INK SERIAL LEF-12

1

*Refer to Service Information LEF12-004. 1000008311

CONNECTOR,TUBE VFY-206 BK

1000002095

FITTING,TUBE PP VFY206

14

1

15 21685122

GEAR,S10S20

1

16 11659218

HOLDER,IC SC-500

17 11659149


8

18 11659249


2

19 12399102

MAGNET CATCHER TL-105

1

20 22435106

MOTOR,103-593-1041

1

21 1000001473

PLATE,HOLDER I/C XC-540

6

22 1000001580

PLATE,INK CMCM XC-540

1

23 1000008243

PLATE,INK JOINT LEF-12

1

24 1000001585

PLATE,P-MOTOR XC-540

1

25 1000008289

SHEET,INKCARTRIDGE LEF-12

1

26 22625103

SPRING,PRESS CARTRIDGE SP-300

12

27 21435109

TUBE,SILICONE 3*5*8 FJ-540 Revised 5

6

28 6701219010

ASSY,CIRCULATING PUMP LEC-330

1

29 6700980300

ASSY,HOLDER I/C RS-540

1

Revised 5

6

Revised 5

1-17

1-9 ACCESSORIES 100/117V

21

21

32

4

6

230V

240VA 20 1

21

3 240VE

230V BR

8

38 2

7 21

17

18

5

29 30

31

16 24

13

14 12 35

9

22

23

37 15 10

19 25 11

27

26

33 28 S2 S1 36 S2

S1

34

1-18

S2

1-9 ACCESSORIES PARTS LIST -Main Parts-


Parts No.

Parts Name

qt.

1

23495124

AC CORD 3ASL100 240VA 10A SAA

1

28 1000008630 PAD,L LEF-12

2

2

13499111

AC CORD H05VV-F 240VE 10A S

1

29 1000008635 PAD,U LEFT B LEF-12

2

3

23495125

AC-CORD H05VV 230V 10A S

1

30 1000008636 PAD,U LEFT F LEF-12

1

4

13499209

ADAPTER PLUG (100V)

1

31 1000008637 PAD,U RIGHT B LEF-12

1

5

22565591

ADHESIVE SHEETS

1

32

1

6

1000005833

CABLE-AC,117V 15A 2.5M 3P

1

33 1000008256 STOPPER,CARRIAGE LEF-12

1

7

1000006571

CABLE-AC,3P 117/230V BR 2.5M

1

34 1000008236 STOPPER,TABLE LEF-12

1

8

1000008631

CARTON,SLEEVE LEF-12

1

35 21935130

1

9

1000008632

CARTON,SUPPORT BACK LEF-12

1

36 1000008629 TRAY,SKID LEF-12

1

10 1000008633

CARTON,SUPPORT LEFT LEF-12

1

37 12569656

1

11 1000008634

CARTON,SUPPORT RIGHT LEF-12

1

38 1000009033 SHIELD,UV REFLECTION LEF-12

12 1000008638

CARTON,SUPPORT TOP LEF-12

1

13 22605362

CARTON.VKIT PC-12

1

14 11369115

CASE,PP BOTTLE

1

Parts No.

15 ST-037

CLEAN STICK TX712A

60

16 1000008292

FILTER(M),MIST REAR LEF-12

1

17 1000008291


1

18 1000005301

FLANGE,DUCT HOSE HOFM38

1

19 22085118

KIT,CLEANING(SL)

2

20

*1

LABEL,CARTON CARE #LA762

1

21

*1

LABEL,CARTON LEF-12#LA1286

4

22 1000008583

LABEL,DRAIN BOTTLE UV #LA1278

1

23 1000001099

LABEL,HARMFUL FIRE #LA915

1

24 1000002989

PAD,DUMMY CARTRIDGE SP-540V

2

1000008374

MANUAL,USE EN LEF-12

1000009894

MANUAL,USE EN LEF-12_03 ** Revised 10

1000008373

MANUAL,USE JP LEF-12

1000009893

MANUAL,USE JP LEF-12_03 **

1000007010

MANUAL,USE2 EN LEC-540

1000007009

MANUAL,USE2 JP LEC-540

1000008372

MANUAL,STA EN LEF-12

1000009892

MANUAL,STA EN LEF-12_03 ** Revised 10

1000008371

MANUAL,STA JP LEF-12

1000009891

MANUAL,STA JP LEF-12_02 ** Revised 10

Parts No.

STICKER,REP JP/EN LEF-12

TOOL,HEXAGON 3 ZN

TWEEZERS PTS-01

qt.

6

PARTS LIST -Supplemental PartsParts Name

qt.

S1 31279201

LABEL,REPACKAGE #LA16

2

S2 31799107

SCREW SET,CAP M4*6 NI 20PCS

5


1 25 1 Revised 10

26

*1

Parts Name

1

1 27 1

** These parts are for the machine whose firmware is above Ver.1.80.

1-19

17

FEED ORG SENS

FEED MOTOR

CN1

FAN

CN2

CN3 CN2

36

INK JUNCTION BOARD

31

CN3

CN15

CN4

CN5

CN7

INK TANK BOARD CN6

CARTRIDGE IC BOARD x6

16

45

44

44

Z MOTOR

CARTRIDGE UNIT x6

35

34

33

32

CIRCULATION PUMP Z ORG SENS

CN5

18

CN110

CN111

CN17 CN14

CN100 CN103 CN105 CN106

SIGNAL JUNCTION BOARD

CN108

CN107

43

43

CN102 CN109 CN113 CN112 CN114 CN104

D-Sub

CN7

CN12 CN8

CN1

CN6

CN4

CN11

CN503 22

21

20

45

15

41

CN507

CN502 CN500

26

39

40

40

PANEL BOARD

10

CN8

13

12

46

DC JUNCTION BOARD

MIST ABSORB FAN

8

9

7

19

24

23

CN5

SW POWER UNIT (LEB150F-0536) +5VDC/+41VDC OUT

CN3

CN304

42 CN303 CN306 CN305 CN312

x6

CN300

CN14

41

CN15

41

CN308

6

5

37

AC JUNCTION BOARD

MAIN BOARD

41

CN302

PRINT CARRIAGE BOARD

CN301

CN9 CN6 CN7 CN17

CN309

CN22 CN19

SW POWER UNIT (LFA100F-24) +27VDC OUT

SCAN MOTOR

38

MAINTENANCE COVER SENS

FRONT COVER SENS

Z HEIGHT SENS

CN214

CN11

11

CN210 CN203 CN209 CN208

14

CN16

SERVO BOARD

CN7 CN10 CN9

25

CN504

PRINT ORG SENS

SENS JUNCTION BOARD

CN501

27

CHASSIS COOLING FAN

28

29

WIPER ORG SENS

CN2 CN1 CN6

CN506

WIPER MOTOR

CN215 CN213

CN314 CN8

PUMP1

CN52 CN51

CN17 CN205

PUMP2

CN212

CN508 CN207 CN211

2-1

CN204

CN505 CN206

CN311 CN316 CN200

HEAD UNIT x3

4

POWER SW

UV LED

30

LASER POINTER

3

2

1

AC INLET

LINEAR ENCODER BOARD

2 Electrical Section

2-1 WIRING MAP

CABLE LIST Parts No.

Parts Name

Parts No.

1

1000002189

CABLE-ASSY,JUNBI A VP-540

31 1000008348

CABLE-ASSY,JUNC Z MTR LEF-12

2

1000002190

CABLE-ASSY,JUNBI B VP-540

32 1000008349

CABLE-ASSY, JUNC Z SENS LEF-12

3

23415268

CABLE-ASSY AC GROUND GREEN SP-540

33 1000008345

CABLE-ASSY,CIRC MTR LEF-12

4

1000008354

CABLE-ASSY,POWER AC LEF-12

34 1000008346

CABLE-ASSY,FEED MTR LEF-12

5

1000008353

CABLE-ASSY,POWER 27V LEF-12

35 1000008347

CABLE-ASSY,FEED ORG SENS LEF-12

6

1000008352

CABLE-ASSY,POWER 41V LEF-12

36 1000008350

CABLE-ASSY, JUNC-ROTARY-A LEF-12

7

1000008340

CABLE-ASSY,POWER-DC-B LEF-12

37 1000008342


8

1000008355

CABLE-ASSY,POWER-DC-A LEF-12

38 1000000619

CABLE-CARD 25P1 225L BB HIGH-V

9

1000008356

CABLE-ASSY,SLEEP CONTROL LEF-12

39 1000000148


10 1000008344

CABLE-ASSY,JUNC PANEL LEF-12

40 1000006946


11 1000008338

CABLE-ASSY,POWER-MAIN-A LEF-12

41 1000008357


12 1000008339

CABLE-ASSY,POWER-MAIN-B LEF-12

42 23475206


13 1000008337

CABLE-ASSY,POWER-SERVO LEF-12

43 1000008359


14 1000008336

CABLE-ASSY,POWER-SIGNAL LEF-12

44 1000008358


15 1000008332

CABLE-ASSY,JUNC-SENS LEF-12

45 23475201


16 1000008351

CABLE-ASSY,INK SERIAL LEF-12

46 1000008361


17 1000001703

CABLE-ASSY,INK CARTRIDGE XC-540

18 1000006305

CABLE-ASSY,INK CARTRIDGE LEC-330

19 1000008341

CABLE-ASSY,SCAN MTR LEF-12

20 1000008334

CABLE-ASSY,SUB SERIAL LEF-12

21 1000008333

CABLE-ASSY,AMBIENT AD LEF-12

22 1000008335

CABLE-ASSY,FAN JUNC LEF-12

23 1000008331

CABLE-ASSY,M-COVER SW LEF-12

24 1000008330

CABLE-ASSY,F-COVER SW LEF-12

25 1000008325

CABLE-ASSY,Z HEIGHT SENS LEF-12

26 1000008329

CABLE-ASSY,PRINT ORG SENS LEF-12

27 1000008326

CABLE-ASSY,WIPER ORG SENS LEF-12

28 1000008328

CABLE-ASSY,WIPER MTR LEF-12

29 1000008327

CABLE-ASSY,PUMP MTR LEF-12

30 1000008343


2-2

Parts Name

2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram(Component Side) It indicates the version of the Board.

2-3

DIP SW LEF-12

Bit 1 ON

Bit 2 OFF

Bit 3 OFF

Bit 4 OFF

MAIN BOARD_Arrangement Diagram (Soldering Side)

2-4

R3 2.2K

T17

10

R27

10

R28

10

R29

PC5

CE0.1u

CE0.1u

RA1

10K

10K

R1

CE0.1u

PC211

CE0.1u

䎒䎦䏐䏇䏂䎫䎶䏂䎰䏗䏒䎶

PC118 CE0.1u

VCC3

CE0.1u

3

GND

Cd

5

CE0.1u

PC112

TP303

VCC3

R10 10K

R152 1.0K IC39 RN5VD29AA-TR 2 1 VDD OUT

CE0.1u

VCC3

T14

VCC3

R21 10K

VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC

VCC3

CE0.1u

B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18

VCC1.55

PC219

VCC3

T4 T10 T15

PC227

VCC3

CE0.1u

T7

T11 T18

PC209 CE0.1u

A1

A0

A24 A25

A20 A21 A22 A23

A18 A19

PC220 CE0.1u

VCC3

䎦䏐䏇䏂䎰䏗䏒䎶

PC226

VCC3

PC214

CE0.1u

VCC3

T12

PC212

VCC3

/RESET1

R5 10K

A1

T6

VCC1.55

CE0.1u

CE0.1u CE0.1u CE0.1u CE0.1u

A0

T5

Y1 FA-365 20.0MHz

0

R26

10u_16V

+ C3

+ C4 10u_16V

10u_16V

+ C5

STATUS0 STATUS1

T13

CE0.1u

PC225

PC207 PC201 PC210 PC221

/Cmd_HS_MtoS

A25 A24 A23 A22 A21 A20 A19 A18

CE0.1u

VCC3

CE0.1u

PC224

VCC3

CE0.1u

PC7

Cmd_MtoS

NoMount

T1

10K

R89

10K

R2

5 7 4 8 3 9 2 10

10K

R14

1

6

R6

T19 T2

R15

VCC3

CE9p

C8

CE9p

C6

PC6

VCC3

VCC3

STATUS0 STATUS1

DACK1

VCC3

R4 2.2K

T8

DACK0

R7

T16

10K

10K

R19

VCC3

2.2K

T20

R20

VCC3

/Cmd_HS_StoM

CE0.1u

CE0.1u

PC223

VCC3

PC229

VCC3

PC218

VCC3

PC216

VCC3

CE0.1u

VCC3

PC9

CE0.1u

VCC3

PC22

CE0.1u

VCC3

PC30

CE0.1u

VCC3

CE0.1u

CE0.1u

EXBA10E103J

PC38

VCC3

PC37

VCC3

PC39

VCC3

CE0.1u

CE0.1u

P

M

P

T3

R8 10K

VCC3

RRXD2

R49 47

/WR2

VCC3

VCC3

10K

10K

TXD2

R23

R22

T21

2

3

IC40B

4

R322 1.0K

VCC3

A[0..25]

6

SN74LVC14APWR

5

SN74LVC14APWRSN74LVC14APWR IC40C

1

IC40A

T22

D47 D32

PC29

56

D46 D33

VCC3

/CS0

R12

/CCS0

33 56 75 56 75

R18 R25 R32 R33 R34

/CS1 /CS4 /CS5 /CS6 /BS

75

R35

/RD2

/WR2

TXD2 RA14 EXBA10E103J

VCC3

HD6417297BP267

IC7

56

R325

56

R327

R328 1.0K

VCC3

RA19 EXBA10E103J

/RESET1

TP302

RA28 EXBA10E103J

/RESET2

/RESET1

D15 D0 D14 D1

M

D62 D49 D45 D34 D44 D35

D35 D47 D44 D32 D34 D46 D45 D33

6

D43 D36 D42 D37 6

5 7 4 8 3 9 2 10 1

D41 D38 D40 D39

D39 D43 D40 D36 D38 D42 D41 D37 5 7 4 8 3 9 2 10 1

EXBA10E103J

RA24

D13 D2

P

/IRL3 /IRL2 /IRL1 /IRL0

6

1

RA36 EXBA10E103J

D12 D3

PC21

6

D11 D4 D10 D5

VCC3

EXBA10E103J

RA32

D29 D18 RA43 EXBA10E103J

EXBA10E103J

RA40

D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE

T25

W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3

T29

R60 10K

VCC3

T38

A17

A15 A16

A13 A14

A10 A11 A12

A7 A8 A9

A4 A5 A6

A2 A3

D22 D24 D23

D25

T43

R57 10K

VCC3

PC228 VCC3 CE0.1u

PC222 CE0.1u

VCC1.55

33

10 2 9 3 8 4 7 5

A10 A14 A11 A15 A12 A16 A13 A17

56 56 56 33 56

R72 R53 R71 R52 R70

GND GND

S2 S1

REF

FBK

D[0..63]

CE0.1u

CE0.1u

R91 R79

R82 R83 R80 R39

CE0.1u

PC208 CE0.1u

PC213 CE0.1u

CE0.1u

VCC3

PC58 CE0.1u

VCC3

33 33

0 0 0 0

/CS0

PC57

VCC3

T52

/DREQ0

RA[0..25]

PC215

VCC3

6 7 10 11

2 3 14 15

VCC3

VCC3 PC217

PC202

RA18 RA19 RA20 RA21

RA15 RA16 RA17

A[0..25]

EXBV8V680JV

CLKB1 CLKB2 CLKB3 CLKB4

CE0.1u

VCC3

/WE1

CKE

DQM5

DQM4

DQM1

DQM0

VCC3

CY2308-2

/WE0

5 12

8 9

1

5 6 7 8

43 43 43

EXBV8V680JV RA7 5 RA22 6 RA23 7 RA24 8 RA25

RA8

CLKA1 CLKA2 CLKA3 CLKA4

PC203

VCC3

10K 10K

56

16

VCC3 IC17 4 VDD 13 VDD

/CS3

/RAS

/RD

/WR

DQM2

DQM3

DQM6

10K

CE0.1u

VCC3

R69

DQM7

TP254

33

RRXD

RA[0..25]

4 3 2 1

4 3 2 1

R48 R47 R46

A[0..25]

A22 A23 A24 A25

A18 A19 A20 A21

A15 A16 A17

PC204

/WE1

75

CE0.1u

CKE

56

PC205

DQM4

DQM1

75

DQM5

DQM0

75

75

/WE0

75

R95 R94

R42

DRAK0

/CS2

/RAS

/RD

/WR

䎧䎴䎰䎕

䎧䎴䎰䎖

䎧䎴䎰䎙

䎧䎴䎰䎚

R65

/DREQ1

75

CE0.1u

VCC3

R187

R63

R43

R62

R44

R45

R64

6

RA51 VCC3 1

VCC3

RA52

6

PC206

10 2 9 3 8 4 7 5

75

R54

VCC3

75

R73

T50

75

R55

1

75

R74

T41

EXBV8V330JV

RA11 RA12 RA13 RA14

EXBV8V330JV RA45 8 7 6 5

RA3 RA4 RA5 RA6

RA0 RA1 RA2

RA7 RA8 RA9 RA10

8 7 6 5

68 68 68

EXBV8V330JV RA46 8 7 6 5

R85 NoMount

CLK120

A2 A6 A3 A7 A4 A8 A5 A9

T31

VCC3

R76

1 2 3 4

1 2 3 4

A7 A8 A9 A10 A11 A12 A13 A14

1 2 3 4

RA47

R31 R30 R51

A3 A4 A5 A6

A0 A1 A2

2

/RESET1

/RRD /WWE0

R201 0

STATUS0 STATUS1

CLK60_1 CLK60_2

3

1 2

27 46

14 26 28 11 12

29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45

RA13 RA25 EXBV8V560JV RA20 EXBV8V560JV RA29 EXBV8V560JV EXBV8V560JV

VSS VSS

WP/ACC CE OE WE RESET

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15/A-1

IC2

VCC

NC RY/BY BYTE

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20

37

13 15 47

25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10

MA[0..25]

VCC3

Y

4

5

RA33 RA41 RA10 RA22 RA44 RA39 EXBV8V330JV RA37 EXBV8V330JV RA49 EXBV8V560JV RA15 EXBV8V560JV RA27 EXBV8V330JV RA31 EXBV8V330JV RA35 EXBV8V330JV EXBV8V330JV EXBV8V560JV EXBV8V560JV EXBV8V330JV EXBV8V330JV

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NoMount

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN2

DD[0..63]

470

R16

K

D1

VCC3

A

VCC3

MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18

MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9

DD[0..63]

KPT-2012SGC (GREEN)

PC3 CE0.1u

VCC3

VCC MA25

PC4 CE0.1u

MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21

MA[0..25]

MBM29LV160BE90TN(MBM29LV320BE)

VCC

MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15

MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7

䎒䎵䎵䎧䎒䎺䎺䎨䎓

MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15

SN74LVC1G32DCK

GND

A B

IC1

MD[0..31]

VCC3

CLK120_1 CLK120_2 CLK120_3 CLK120_4

㪥㫆㫉㫄㪸㫃㩷㪑㩷㪉㪄㪊㪡㪠㪞㪬㩷㪑㩷㪈㪄㪉

1

JP1 DSP03-003-432G 3

JUMP1 DSP01-002-430G-0

MD[0..31]

8 7 6 5 DD33 DD46 DD32 DD47

D3 D1 D12 D14 D2 D0 D13 D15 5 7 4 8 3 9 2 10

D9 D6

8 7 6 5 DD35 DD44 DD34 DD45

M

D63 D48

1 D59 D52 D58 D53

1

1 2 3 4 8 7 6 5 DD37 DD42 DD36 DD43

D7 D5 D6 D10 D8 D4 D9 D11 5 7 4 8 3 9 2 10

D8 D7 D35 D44 D34 D45 1 2 3 4

1 2 3 4 8 7 6 5 DD39 DD40 DD38 DD41

PC8

NC

4

D61 D50 D60 D51

6

10 2 9 3 8 4 7 5 D61 D63 D50 D49 D51 D62 D60 D48 D57 D54 D56 D55

1 D28 D19

10 2 9 3 8 4 7 5 D57 D53 D55 D58 D56 D59 D54 D52 D31 D16 D30 D17

6

10 2 9 3 8 4 7 5 D19 D31 D28 D16 D18 D30 D29 D17 D27 D20 D26 D21

C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18 D33 D46 D32 D47 1 2 3 4

6

10 2 9 3 8 4 7 5 D23 D24 D22 D26 D25 D20 D21 D27

1 2 3 4 8 7 6 5 DD1 DD14 DD0 DD15

D37 D42 D36 D43

1 2 3 4 8 7 6 5 DD3 DD12 DD2 DD13

D39 D40 D38 D41

EXBA10E103J EXBA10E103J

8 7 6 5 DD5 DD10 DD4 DD11

D1 D14 D0 D15

8 7 6 5 DD7 DD6 DD8 DD9

D3 D12 D2 D13

VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ 1

D5 D10 D4 D11 1 2 3 4

RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7 6

D7 D6 D8 D9 1 2 3 4

1 2 3 4 8 7 6 5 DD63 DD48 DD62 DD49

D63 D48 D62 D49

1 2 3 4 8 7 6 5 DD61 DD50 DD60 DD51

D61 D50 D60 D51

1 2 3 4 8 7 6 5 DD59 DD52 DD58 DD53

D57 D54 D56 D55 1 2 3 4 8 7 6 5 DD57 DD54 DD56 DD55

D25 D24 D22 D23 1 2 3 4 8 7 6 5 DD25 DD24 DD22 DD23

D31 D16 D30 D17 1 2 3 4 8 7 6 5 DD31 DD16 DD30 DD17

D27 D20 D26 D21 1 2 3 4 8 7 6 5 DD27 DD20 DD26 DD21

D59 D52 D58 D53

B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2 1

D29 D18 D28 D19 1 2 3 4 8 7 6 5

2-5

DD29 DD18 DD28 DD19

VCC3

MAIN BOARD_Circuit Diagram 1/9

/WR2

RA[0..25]

CE0.1u

PC63

VCC3

CE0.1u

PC50

VCC3

CE0.1u

PC41

VCC3

CE0.1u

PC36

VCC3

/WR2

CE0.1u

PC25

VCC3

CE0.1u

PC20

VCC3

CE0.1u

PC11

VCC3

CE0.1u

PC1

VCC3

/CS5 /RD2

/CS1

/WE1 /WE0

/WR2

RA22 RA23 RA24 RA25

RA20 RA21

RA18 RA19

RA16 RA17

RA14 RA15

RA12 RA13

RA10 RA11

RA6 RA7 RA8 RA9

RA4 RA5

RA2 RA3

RA0 RA1

DD30 DD31

DD28 DD29

DD26 DD27

DD22 DD23 DD24 DD25

DD20 DD21

DD18 DD19

DD16 DD17

DD14 DD15 /WR2

DD12 DD13

DD10 DD11

DD6 DD7 DD8 DD9

DD4 DD5

DD2 DD3

DD0 DD1

VCC3

VCC3

VCC3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25


48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25


48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25


48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

SN74LVCH16245ADGG

LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA

IC15

SN74LVCH16245ADGG


IC12

SN74LVCH16245ADGG


IC9

SN74LVCH16245ADGG


VCC3

VCC3

VCC3

VCC3

10K

R202

5 MA0 6 MA1 7 MA2 8 MA3 EXBV8V680JV 5 MA4 6 MA5 7 MA6 8 MA7 EXBV8V680JV 5 MA8 6 MA9 7 MA10 8 MA11

RA59

RA57

RA56

RA54

5 6 7 8

MA25

MA24

MA23

MA22

MA21

MA20

MA19

MA0

/CCS1

WWE1 TP269 /WWE0 TP244

5 MA16 6 MA17 7 MA18 8 MA19 EXBV8V560JV 5 MA20 6 MA21 7 MA22 8 MA23 EXBV8V560JV 5 MA24 6 MA25 7 TP266 8 TP268 EXBV8V560JV

EXBV8V680JV

EXBV8V680JV RA50 5 MA12 6 MA13 7 MA14 8 MA15

RA48

RA42

RA38

EXBV8V560JV

MD28 MD29 MD30 MD31

5 MD20 6 MD21 7 MD22 8 MD23 EXBV8V560JV 5 MD24 6 MD25 7 MD26 8 MD27

5 MD16 6 MD17 7 MD18 8 MD19 EXBV8V560JV

EXBV8V560JV

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

RA30

RA26

RA21

EXBV8V560JV RA34 5 4 3 6 2 7 1 8

4 3 2 1

4 3 2 1

4 3 2 1

/GATE1

EXBV8V330JV

MD12 MD13 MD14 MD15

5 MD0 6 MD1 7 MD2 8 MD3 EXBV8V330JV 5 MD4 6 MD5 7 MD6 8 MD7 EXBV8V330JV 5 MD8 6 MD9 7 MD10 8 MD11

EXBV8V330JV RA18 5 6 7 8

RA11

RA9

VCC3

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

RA6

/CCS1

/WWE0 /WWR

/CCS5 /RRD

T9

TP265

TP264

TP263

TP262

TP260

TP258

R224

R222

R217

MD[0..31]

TP250

MD[0..31]

56

56

56 /RRD2

/USB_WE

/FPGA_WE

/RRD2

A[0..25] DD[0..63]

A[0..25] R205

R206

R207

R208

R204

CE0.1u

PC80

VCC3

CE0.1u

PC68

VCC3

CLK120_2

CKE CLK120_1

/RAS /RD /WR /CS3 DQM7 DQM6

A17

A16

A15

47

CKE

/RAS /RD /WR /CS3 DQM7 DQM6

47

NoMount

47

NoMount

DD14 DD15

DD12 DD13

DD10 DD11

DD6 DD7 DD8 DD9

DD4 DD5

DD2 DD3

DD0 DD1

RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2

+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

SN74LVCH16245ADGG


VCC3

1 14 27 3 9 43 49

10K

RA71

RA70

RA69

RA68

VCC3

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

C23 10u_16V

/GATE2

5 DB12 6 DB13 7 DB14 8 DB15 EXBV8V560JV

37 38

+

DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15

VDD VDD VDD VDDQ VDDQ VDDQ VDDQ

NC

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15

TP286 TP277 TP287 TP278 TP288 TP279 TP289 TP280 TP290 TP281 TP291 TP282 TP285 TP283 TP292 TP284

1 14 27 3 9 43 49

/CCS1 /USB_WE /WWE0 /RRD2

/RESET1

/INTUSB_0

T156

R169 NoMount

VCC3

MA13 MA14 MA15 MA16 MA17 MA18

/RESET1

63

56 55 54 53 51

18 19 20 21 22 23

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

DB[0..15]

MA[0..25]

+


NC


NoMount

RST

CS WR1 WR0 RD INT

A1 A2 A3 A4 A5 A6/ALE

D0 D1/AD1 D2/AD2 D3/AD3 D4/AD4 D5/AD5 D6/AD6 D7 D8 D9 D10 D11 D12 D13 D14 D15

IC47

PC55 CE0.1u

VCC3

1 14 27 3 9 43 49

R357 NoMount

10 11

17 16

62 60 61

57 59 58

4 43 44 45 46 47 48 49 50 52

5 3

C40 NoMount

R166 NoMount

XIN XOUT

MPBUS TEST

DEND1 DREQ1 DACK1/DSTB0

DREQ0 DEND0 DACK0

DP SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 SOF

VBUS DM

CKE

NoMount

2

1

FL47 NoMount

NoMount

Y6

NoMount

R167

NoMount

R361

NoMount

R356

/INTUSB_1

C45 NoMount

NoMount

PC292

NoMount

PC289

VCC_1.5

NoMount

PC288

VCC_1.5

NoMount

PC126

VCC_1.5

NoMount

PC133

VCC3

NoMount

PC291

VCC3

NoMount

PC290

VCC3

NoMount

VCC3 PC125 NoMount

VCC3

+

VCC3

VCC -Data +Data Ground CASE1A CASE1B

CN21

C29 10u_16V

PC86 CE0.1u

VCC3

PC85 CE0.1u

NoMount R168 NoMount

1 2 3 4 5A 5B

1 14 27 3 9 43 49

+ C33

VCC3

DACK1

/DREQ1

C46 NoMount

PC73 CE0.1u

VCC3

PC74 CE0.1u

VCC3

DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15

VCC3

40

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

VCC3


NC


MT48LC16M16A2P-7E

VSS VSS VSS VSSQ VSSQ VSSQ VSSQ

CKE CLK

RAS CAS WE CS DQMH DQML

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 BA1 BA0

IC24

PC75 CE0.1u

R355 VCC3 NoMount

90Ω±10%

3

4

FL46

NoMount

FL45

28 41 54 6 12 46 52

37 38

18 17 16 19 39 15

23 24 25 26 29 30 31 32 33 34 22 35 36 21 20

VCC3

PC76 CE0.1u

VCC3

DQM1 DQM0

/RAS /RD /WR


PC66 CE0.1u

VCC3

PC65 CE0.1u

VCC_1.5

PC52 CE0.1u

VCC3


VCC3

40

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

VCC3

PC53 CE0.1u

VCC3

PC54 CE0.1u

VCC3

MT48LC16M16A2P-7E


CKE CLK



IC20

VCC3 VCC3

28 41 54 6 12 46 52

37 38

CKE

DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15

C24 10u_16V

DQM3 DQM2

18 17 16 19 39 15

23 24 25 26 29 30 31 32 33 34 22 35 36 21 20

/RAS /RD /WR


/INTUSB_0

PC47 CE0.1u

VCC3

PC46 CE0.1u

VCC3

DB[0..15]

MA[0..25]


VCC3

40

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

PC28 CE0.1u

VCC3

PC31 CE0.1u

VCC3

PC32 CE0.1u

VCC3

MT48LC16M16A2P-7E


CKE CLK



IC13

PC33 CE0.1u

28 41 54 6 12 46 52

CKE

VCC3 VCC3

DQM5 DQM4

18 17 16 19 39 15

/RAS /RD /WR

23 24 25 26 29 30 31 32 33 34 22 35 36 21 20

SDBK[0..2]

DD[0..63]

RA[0..25]


5 DB0 6 DB1 7 DB2 8 DB3 EXBV8V330JV 5 DB4 6 DB5 7 DB6 8 DB7 EXBV8V330JV 5 DB8 6 DB9 7 DB10 8 DB11 EXBV8V560JV

PC24 CE0.1u

VCC3

PC23 CE0.1u

R251

PC12 CE0.1u

VCC3

PC13 CE0.1u

VCC3


VCC3

40

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53

VCC3


NC


MT48LC16M16A2P-7E


CKE CLK



IC8

PC14 CE0.1u


IC23

28 41 54 6 12 46 52

37 38

18 17 16 19 39 15

23 24 25 26 29 30 31 32 33 34 22 35 36 21 20

VCC3

PC15 CE0.1u

VCC3 VCC3

VCC3

C22 10u_16V

SDBK2

SDBK1

SDBK0

P M

IC3

P M

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

P M

VCC3

VDD AFED15V AFEA15V AFEA15G AFED15G

15 42 64 2 12 VIF VIF VIF AFED33V AFEA33V DGND 41

AFED33G AFEA33G 1 9

40 13 6 REFRIN 8

P M

2-6

7 14

P M

DD[0..63]


PC94

CE0.1u

CE0.1u

CE0.1u

TP330 TP331 TP332

TP334

TMS

TDI

R359 10K

TCK

R360 10K

R358 10K

VCC3

RTC_WDATA RTC_CLK RTC_CE AD_CK /AD_CS AD_IN HEAD_SENS /PS_SENS

RTC_DATA

/SW0 /SW1 /SW2 /LED LCD_RW LCD_RS LCD_E /LCD_CS

TDO

53398-10

1 2 3 4 5 6 7 8 9 10

CN16

CE0.1u

PC115

VCC3

PC114

VCC3

PC111

VCC3

CE0.1u

PC99

VCC3

CE0.1u

PC98

VCC3

CE0.1u

PC95

VCC3

CE0.1u

VCC3

PC93

VCC3

/SENSOR /PANEL

4 3 2 1 T152

VCC3

VCC3

5 6 7 8

RA72 EXBV8V103JV

10K R277 I/O I/O I/O I/O I/O I/O I/O I/O VCCIO1 GNDIO GNDINT IO/GCLK0 VCCINT IO/GCLK1 I/O I/O I/O I/O I/O I/O I/O TMS TDI TCK TDO

10K R276

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

EXT_OUT3 EXT_OUT2 EXT_OUT1 EXT_OUT0 EXT_IN3

10K

/SRVBRD_RESET /SERIAL_START /MTRERR CROP_ON /INTDDA T75 EPM240T100C5N

IC27

EXT_IN2 EXT_IN1 EXT_IN0 AD_OUT

/F0_INTREQ /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG

/WWE0 DB7 DB6

R171 /INTUSB_0 /GATE1 /GATE2 R156

CE100p

C28

CE100p

R136

150

75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

P_POS

H_UD

I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O GNDINT IO/GCLK3 VCCINT IO/GCLK2 I/O GNDIO VCCIO2 I/O I/O I/O I/O I/O I/O I/O I/O

150

T87

C27

RB_NIRQ RB_NRES /CCS4 /CCS4 /CCS6 /CCS6 /CCS5 /CCS5 /CCS1 /CCS1

R134

DB5 DB4 DB3 DB2 DB1 DB0

MA21 MA22 MA23 MA24 MA25

33

DB[0..15]

MA[0..25]

/RESET1

CLK60_1

DB[0..15]

RA74 EXBA10E103J

VCC3 1

100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 I/O I/O I/O I/O I/O I/O VCCIO2 GNDIO I/O I/O IO/GNDINT I/O IO/VCCINT I/O I/O I/O I/O I/O I/O I/O VCCIO2 GNDIO I/O I/O I/O

I/O I/O I/O I/O I/O VCCIO1 GNDIO I/O I/O I/O I/O IO/GNDINT I/O IO/VCCINT I/O I/O I/O IO/DEV_OE IO/DEV_CLRn VCCIO1 GNDIO I/O I/O I/O I/O

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

2-7 /CCS0 /RRD2 RESERVE_PORT 41V_Control

6 MA[0..25]

/IRL0 /IRL1 /IRL2 /IRL3

10 2 9 3 8 4 7 5

VCC3

1 2 3 4 KHS42E

SW1 8 7 6 5


2-8

T44 T30 T32 T39

R210 10K

R209 10K

VCC1.2

VCC3

MA[0..25]

MD[0..31]

/ALT_STATUS /ALT_DATA /ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG

R211 10K

VCC3

MA[0..25]

CLK60_2 MD[0..31]

/ALT_RESET /RRD /FPGA_WE /CCS5

SA_/SOE

33

VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCD_PLL1 VCCA_PLL2 VCCD_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND_PLL1 GND_PLL1 GND_PLL2 GND_PLL2 GNDA_PLL1 GNDA_PLL2 nSTATUS TCK TMS TDO TDI DATA0

0

R36

0

R41

T23

T24

SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15

SA_A[0..12]

/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG

G9 H7 H10 J7 B1 G3 K3 R1 A2 A15 C10 C7 E10 E7 B16 G14 K14 R16 M10 M7 P7 P10 T2 T15 M5 L6 E12 F11 A1 A16 B2 B15 C8 C9 E8 E9 G8 H3 H8 H9 H14 J3 J8 J9 J14 K9 M8 M9 P8 P9 R2 R15 T1 T16 L5 N5 D12 F12 M6 E11 M13 F2 G1 G2 H5 F1

SA_D[0..15]

R68

/RRD /FPGA_WE /CCS5

SA_/SWE

/ALT_STATUS /ALT_DATA

T61 T60 T66 SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12

J13 K12 H2 H1 J2 J1 H16 H15 J15 J16 P2 P1 N2 N1 M2 M1 L2 L1 P3 M4 M3 L4 L3

MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 GND CLK5 CLK6 CLK7 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

T51 T53 T55 T47

MD4 MD3 MD2 MD8 MD13 MD12 MD1 MD7 MD11

SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15

SA_/SWE SA_/SOE

F6 F3 G6 K5 J4 K4 K1 K2 D6 E6 E5 D3 E4 E3 E2 E1 T3 R3 R6 P6 N7 N6 B4 A3 B3 D4 A6 B6 C2 A5 C5

EP2C5F256

IC16

I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC I/O I/O I/O I/O I/O I/O I/O CLKUSR I/O I/O

MA18 MA19

MD6 MD0 C11 D11 B5 C1 I/O I/O I/O I/O

MD5 A4 I/O

DCLK CONF_DONE nCONFIG nCE I/O ASDO I/O nCEO I/O nCSO NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC NC NC NC NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O INIT_DONE I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O I/O I/O I/O I/O I/O

40 39

41

6

17

7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38

VSS VSS

VCC VCC

NC NC NC

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

CY7C1021CV33-12ZXC

BHE BLE

OE

CE

WE

I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 I/O16

IC10

12 34

11 33

22 23 28

5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18

PC34 CE0.1u

VCC3

SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12

SB_/SOE

SB_/SWE

0

R100

0

R112 T72

T73

SB_D0 SB_D1 SB_D2 SB_D3 SB_D4 SB_D5 SB_D6 SB_D7 SB_D8 SB_D9 SB_D10 SB_D11 SB_D12 SB_D13 SB_D14 SB_D15

40 39

41

6

17

7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38

VSS VSS

VCC VCC

NC NC NC

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

SB_D[0..15]

CY7C1021CV33-12ZXC

BHE BLE

OE

CE

WE

I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 I/O16

IC28

DAC_A[0..9]

DACLAT[0..3]

SI_B[0..3] SI_A[0..3] SCK[0..3]

12 34

11 33

22 23 28

5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18

I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O NC NC I/O I/O I/O I/O I/O I/O NC I/O I/O I/O NC I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC

PC84 CE0.1u

VCC3

SB_A0 SB_A1 SB_A2 SB_A3 SB_A4 SB_A5 SB_A6 SB_A7 SB_A8 SB_A9 SB_A10 SB_A11 SB_A12

SB_A[0..12]

H4 L13 J5 G5 C3 T46 N14 T65 F4 T40 B8 T56 C15 T64 P4 DAC_A0 DAC_A1 R4 DAC_A2 T4 DAC_A3 P5 R5 DAC_A4 T5 DAC_A5 T6 DAC_A6 R7 DAC_A7 T7 DAC_A8 L7 DAC_A9 L8 DACLAT0 G7 DACLAT1 F10 DACLAT2 K10 DACLAT3 C16 T69 D1 T34 D2 T42 D7 T54 D9 T57 E13 T63 E15 T68 F5 T45 F13 T62 SCK0 N8 SCK1 N9 SCK2 N10 L10 SCK3 T8 SI_A0 R8 SI_A1 T9 SI_A2 R9 SI_A3 SI_B0 T10 SI_B1 R10 SI_B2 T11 SI_B3 R11 SB_A0 N12 SB_A1 N13 SB_A2 M14 SB_A3 L14 M12 SB_A4 SB_A5 L12 SB_A9 M16 M15 SB_A8 L15 SB_A6 SB_A10 N15 L16 SB_A7 N16 SB_A11 P16 SB_A12 E14 F9 ENC_PHB ENC_PHA F8 F7 D16 D15 E16

MD27

T37 T28 T33 T67

SB_D13 SB_D14 SB_D11 SB_D10 SB_D15 SB_D12 SB_D5 SB_D6 SB_D8 SB_D7 SB_D9 SB_D0 SB_D2 SB_D1 SB_D4 SB_D3 /DAC_RST

MD23 MD17 MD28 MD29 MD18 MD24 MD19 MD20 LLAT3 LLAT2 LLAT1 LLAT0

T27

MD21 MD16 MD22 T36 MA21 MA16 MD31 MD26

CCH3 CCH2 CCH1 CCH0 MD30 MD25

T26 T59

NNCHG3 NNCHG2 NNCHG1 NNCHG0 MA20 MA22 MA17

MD10 MD15 MD9 MD14

PC240 CE0.1u

CE0.1u

T35

PC234

PSAVE

DDA_MtoS /F0_INTREQ

DDA_CLK

D5 B7 C4 C6 N4 P15 P14 P13 P12 C12 D13 D10 N3 K13 R13 T13 R12 T12 C14 B12 K8 B10 A7 A11 K7 C13 D8 D14 A13 K6 B13 B11 A8 A14 B14 A9 A12 B9 A10 L11 M11 N11 P11 J10 R14 T14 G15 F16 G13 H13 F15 G16 H11 G10 H12 G11 G12 K16 J12 K15 J11 K11 L9 J6 H6 G4 F14

R84 R86

DAC_A8 DAC_A9

CE0.1u

PC243

1.0K

CE0.1u

180 180

180

NNCHG[0..3]

DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3

DDA_CLK DDA_MtoS /F0_INTREQ

PC237

CE0.1u

PC247

CE0.1u

CE0.1u

PC64 CE0.1u

CE0.1u

33

C209 CE100p

R225

NoMount

R218

PC238

PC69

LLAT[0..3]

CE0.1u

PC246

CE0.1u

PC236

CE0.1u

PC48

CE0.1u

PC245

CE0.1u

PC232

CE0.1u

PC45

DDA_StoM

PC244 NoMount

VCC1.2

/DAC_RESET

CE0.1u

PC242

CE0.1u

PC231

CE0.1u

PC44

DDA_StoM

DAC[0..9]

DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3

DAC[0..9]

/DAC_RESET

PC233 NoMount

VCC1.2

PSAVE

5 6 7 8

DAC8 DAC9

DAC4 DAC5 DAC6 DAC7

DAC0 DAC1 DAC2 DAC3

EXBV8V181JV

RA58

CCH[0..3]

SB_/SOE SB_/SWE

R216

4 3 2 1

R223

NoMount

R214

5 6 7 8

EXBV8V181JV

RA55

DACLAT0 DACLAT1 DACLAT2 DACLAT3

ENC_PHB ENC_PHA

PC71

VCC1.2

4 3 2 1

DAC_A4 DAC_A5 DAC_A6 DAC_A7

5 6 7 8

EXBV8V181JV

4 3 2 1

DAC_A0 DAC_A1 DAC_A2 DAC_A3

RA53

CE0.1u

PC241

CE0.1u

PC72

CE0.1u

PC43

CE0.1u

PC239

CE0.1u

PC70

CE0.1u

PC42

VCC3 PC103 CE0.1u

SCK3

SI_A3

SI_B3

VCC3

100

R119

VCC3

R116

R118

R117

VCC3

100

100

100

VCC3

100

R121

VCC3

100

R120

PC105 CE0.1u

VCC3

100

100 R122

100 R124

R123

100 100 100 100 100 100

100 100 100 100 100 100

VCC3 PC106 CE0.1u

VCC3

100

100 R125

100 R127

R126

R143 R142 R141 R140 R139 R138

R149 R148 R147 R146 R145 R144 /RESET2 /PS_SENS

PC104 CE0.1u

SCK2

SI_A2

SI_B2

SCK1

SI_A1

SI_B1

SCK0

SI_A0

SI_B0

/RESET2 /PS_SENS

CCH2 CCH3 NNCHG0 NNCHG1 NNCHG2 NNCHG3

LLAT0 LLAT1 LLAT2 LLAT3 CCH0 CCH1

4 12

15

9

7

1

4 12

15

9

7

1

4 12

15

9

7

1

4 12

15

9

7

1

E1 E2

A1 A2 A3 A4 A5 A6 A7 A8

IC41

E1 E2

A1 A2 A3 A4 A5 A6 A7 A8

IC42 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

4Y 4Z VCC3 GND

3Y 3Z

2Y 2Z

4Y 4Z VCC3 GND

3Y 3Z

2Y 2Z

1Y 1Z

4Y 4Z VCC3 GND

3Y 3Z

2Y 2Z

1Y 1Z

4Y 4Z VCC3 GND

3Y 3Z

2Y 2Z

1Y 1Z

HD151031FPEL ET

G G

4A

3A

2A

1A

IC32

18 17 16 15 14 13 12 11

1Y 1Z

HD151031FPEL ET

G G

4A

3A

2A

1A

IC33

VCC

R343 R342 R341 R340 R339 R338

VCC3

VCC3

VCC3

VCC3

14 13 16 8

10 11

6 5

2 3

14 13 16 8

10 11

6 5

2 3

14 13 16 8

10 11

6 5

2 3

14 13 16 8

10 11

6 5

2 3

100 100 100 100 100 100

PC119 CE0.1u

100 100 100 100 100 100

PC120 CE0.1u

VCC

R337 R336 R335 R334 R333 R332

TC74VHCT541AFT

VCC

HD151031FPEL ET

G G

4A

3A

2A

1A

IC34

18 17 16 15 14 13 12 11

TC74VHCT541AFT

VCC

HD151031FPEL ET

G G

4A

3A

2A

1A

IC35

1 19

2 3 4 5 6 7 8 9

1 19

2 3 4 5 6 7 8 9

20 VCC GND 10 20 VCC GND 10

/ALT_RESET

CE100p

10

R282

R281

R258

R257

R259

R260

R284

R283

R286

R285

R261

R262

R263

R264

R288

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

R289 R287

10

10

10

10

10

10

R290

R266

R265

R267

R268

R292

10

10 R291

10 R294

10

10

10

10

10

10

R293

R269

R270

R271

R272

R296

R295

CE100p CE100p CE100p CE100p CE100p

C220 CE220p

C212 CE220p

C213 CE220p

C221 CE220p

C222 CE220p

C214 CE220p

C215 CE220p

C223 CE220p

C224 CE220p

C216 CE220p

C217 CE220p

C225 CE220p

C226 CE220p

C218 CE220p

C219 CE220p

C227 CE220p

CE100p

C235 C234 C233 C232 C231 C230

FL13 FL20 FL38 FL23 FL14 FL11

CE100p CE100p CE100p CE100p CE100p

C241 C240 C239 C238 C237 C236

FL36 FL21 FL12 FL35 FL37 FL22 LAT0 LAT1 LAT2 LAT3 CH0 CH1

FL1 EXCML16A270U TP297 FL6 EXCML16A270U FL30 EXCML16A270U TP320 FL40 EXCML16A270U FL24 EXCML16A270U TP314 FL15 EXCML16A270U FL29 EXCML16A270U TP319 FL39 EXCML16A270U




EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U

SCK3_ZA

TP336

SCK3_YA

SCK3_ZB

TP309

SCK3_YB

SI3_ZA

TP337

SI3_YA

SI3_ZB

TP304

SI3_YB

SCK2_ZA

TP305

SCK2_YA

SCK2_ZB

TP307

SCK2_YB

SI2_ZA

TP306

SI2_YA

SI2_ZB

TP308

SI2_YB

SCK1_ZA

TP310

SCK1_YA

SCK1_ZB

TP312

SCK1_YB

SI1_ZA

TP311

SI1_YA

SI1_ZB

TP313

SI1_YB

SCK0_ZA

TP338

SCK0_YA

SCK0_ZB

TP340

SCK0_YB

SI0_ZA

TP339

SI0_YA

SI0_ZB

TP341

SI0_YB

CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3

/HRESET /P_SIDE_SENS

EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U

SCK3_ZA

SCK3_YA

SCK3_ZB

SCK3_YB

SI3_ZA

SI3_YA

SI3_ZB

SI3_YB

SCK2_ZA

SCK2_YA

SCK2_ZB

SCK2_YB

SI2_ZA

SI2_YA

SI2_ZB

SI2_YB

SCK1_ZA

SCK1_YA

SCK1_ZB

SCK1_YB

SI1_ZA

SI1_YA

SI1_ZB

SI1_YB

SCK0_ZA

SCK0_YA

SCK0_ZB

SCK0_YB

SI0_ZA

SI0_YA

SI0_ZB

SI0_YB

CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3

/HRESET /P_SIDE_SENS

LAT0 LAT1 LAT2 LAT3 CH0 CH1


/PANEL /WWR /HRESET

/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1

41V_SENSE

ENV_TH

33

R154

33

R137

33

R135

33

R133

/PANEL /WWR /HRESET

DBB7 DBB6 DBB5 DBB4 DBB3 DBB2 DBB1 DBB0

/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1

33

2 3 4 5 6 7 8 9

1 19

R161

33

R158

R157 10K_1%

41V_SENSE

VCC

P_SIDE

HEAD_TH2

HEAD_TH1

DBB[0..7]

CROPMARK

P_SIDE

HEAD_TH2

HEAD_TH1

18 17 16 15 14 13 12 11

B0 B1 B2 B3 B4 B5 B6 B7

IC5

E1 E2

A1 A2 A3 A4 A5 A6 A7 A8

IC4

1SS355

K

1SS355 K

VCC3

E DIR

19 1

2 3 4 5 6 7 8 9

R13

33

SN74LVC245APWR

A0 A1 A2 A3 A4 A5 A6 A7

PC17 CE0.1u

4 3 2 1 4 3 2 1

4 3 2 1

TC74VHCT541AFT

5 6 7 8

AD_CK AD_IN

5 6 7 8

RA3 EXBV8V330JV

RA4 EXBV8V330JV 5 6 7 8 5 6 7 8

EXBV8V330JV

RA5

EXBV8V330JV

RA2

AD_CK AD_IN

6

11

R59 10K

12 2 7

/AD_CS

CE0.1u

PC27

/AD_CS

4 3 2 1

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

PC16 CE0.1u

D3

A

D2 A

18 17 16 15 14 13 12 11

VCC

PC122 CE1.0u

PC117 CE1.0u

PC113 CE1.0u

PC110 CE1.0u

PC107 CE1.0u

PC101 CE1.0u

10K

VCC3

RTC_WDATA RTC_CLK RTC_CE

16 17 13

18

1 2 3 4 5 6 7 8 9

DO

TEST

NC NC NC NC NC

/INT FOUT

5

1 4 8 9 14

10 3

13

TLC0838CPW

CLK DI SE

CS

CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7 COM

IC38

RX-4045SA

GND

VDD

DI CLK CE

IC11

19

10

12 11

14 15

TP209 TP216 TP210

TP208

TP207

TP201 TP211 TP202 TP220 TP203 TP212 TP221 TP213 TP204 TP214 TP205 TP215 TP206 TP222 TP223

VCC

NC

DGND

REF AGND

DO SARS

VCC

VCC 20

RTC_DATA

EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT P_POS H_UD RRXD2 R215 10K

IC209 18 Y1 17 Y2 16 Y3 15 Y4 14 Y5 13 Y6 12 Y7 11 Y8

VCC3

EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3

TXD2

RXD2

E1 E2

R203 10K

VCC

DB[0..15]

VCC TP253 TP252 TP251 TP249 TP248

DB[0..15]

RXD2

1 19

2 3 4 5 6 7 8 9

PC293 CE0.1u

EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3

A1 A2 A3 A4 A5 A6 A7 A8

STATUS0 STATUS1

HD74LVC541AT

EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT P_POS H_UD

To PANEL BOARD

00 6232 124 015 800+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CN3

PC102 CE0.1u

RTC_DATA

1 19

2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11

5 6 7 8

DBB4 DBB5 DBB6 DBB7

DBB0 DBB1 DBB2 DBB3

5 6 7 8

1.0K

R17

C249

C254

C253

C250

C251

DDA_CLK

18 17 16 15 14 13 12 11 E1 E2

33

4 3 2 1

5 6 7 8

1 19

2 3 4 5 6 7 8 9

33

/SENSOR

C1 CE100p

1

6

IC48C

C208

5

IC48B 4

9

IC48D 8

IC48E 10

13 SN74LVC14APWR

11

PC137 CE0.1u

VCC3

VCC3

C207

C205

C206

5 6 7 8

5 6 7 8

EXBA10E103J

RA23

ENV_TH

EXBA10E103J

RA12

VCC3

/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM

DDA_StoM

RESERVE_PORT

DDA_CLK

C2 CE100p

R11

/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM 33

TP219

TP227 TP226 TP225 TP224

TP230 TP229 TP228

TP241 TP240 TP239 TP238 TP237 TP236 TP235 /INTDDA DDA_MtoS DDA_StoM

TP242

TP245

TP246

TP218

TP232

TP233

TP231

TP247

TP234

VCC

TP217

CROPMARK CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR MAINTENANCECOVER_L RESERVE_PORT

EXBV8V330JV

RA17

EXBV8V330JV

RA16

VCC

NoMount (MD-S6100-90)

1 2 3 4 5 6

CN11

MD-S8100-90

1 2 3 4 5 6 7 8

CN23

PINCHPOS

4 3 2 1

4 3 2 1

CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR

SN74LVC14APWR

12

IC48F

SN74LVC14APWR SN74LVC14APWR

3

C204

VCC R61 NoMount (0)

TP1

CE100p CE100p CE100p CE100p

C201

SN74LVC14APWR SN74LVC14APWR

2

IC48A

C203

TP335 R371 NoMount

VCC


C202

TP345 TP350 TP349 TP347

TP348 TP343

TP351 TP344

RA80 EXBV8V103JV

PRINT_CARRIAGE_ORG MAINTENANCECOVER_L FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER CUTTING_CARRIAGE_ORG PINCH_ROLL_U/D

PC18 CE0.1u

EXBV8V330JV

RA81

HD74LVC541AT

A1 A2 A3 A4 A5 A6 A7 A8

C7 CE100p

R9

R24

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

IC6

VCC3

HEAD_UD

PINCHPOS

DDA_MtoS

/INTDDA

DBB0 DBB1 DBB2 DBB3 DBB4 DBB5 DBB6 DBB7

VCC

C252


C255


C248

EXBV8V330JV

RA82

HEAD_UD

DBB[0..7]

EXBV8V560JV

RA202

EXBV8V560JV

RA201 5 6 7 8

150

R170 C49 CE100p

150

R172

4 3 2 1

To Monitor Serial

4 3 2 1

4 3 2 1

53398-05

1 2 3 4 5

CN10

DB4 DB5 DB6 DB7

DB0 DB1 DB2 DB3

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

TC74VHCT541AFT

C48 CE100p

E1 E2

A1 A2 A3 A4 A5 A6 A7 A8

IC45 VCC GND 10

RTC_WDATA RTC_CLK RTC_CE

TP4 TP5 TP6 TP7 TP8

20 VCC GND 10

20

VCC

20 VCC GND 10

CR2032-RTC BACKUP HOLDER BATTERY BCR20V4 R37 BT1 1 2

20

VCC

10

GND

20

VCC

GND

10

6

5 6 7 8 4 3 2 1 14

1

PC128 CE0.1u

7

6

10 2 9 3 8 4 7 5 1

2-9

10 2 9 3 8 4 7 5

VCC

TP243

To SERVO BOARD

CUT_ORG_Sensor

PAPER FRONT Sensor

PAPER REAR Sensor

Maintenance_Cover_SW

Reserve

PRINT ORG Sensor

Reserve

00 6232 125 015 800+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN8

53398-03

1 2 3

CN4

53398-06

1 2 3 4 5 6

CN7

53014-02

1 2

CN6

53014-03

1 2 3

CN9

53398-04

1 2 3 4

CN5

53398-02

1 2

CN1


PC51 CE0.1u

VCC3

B4P-VH

CE0.1u

3

GND

VCC

3

2

1

2

1

5

A

A

GND

K

VIN

A

2

FIN

3

FIN

3

TP267

10u_16V

+ C44

AIC1086PM

VOUT

1SS355

D5

BD12KA5FP

N.C.

OUT

1SS355

VCC

IC49

K

GND

D203

NoMount

N.C.

VCC

OUT

NoMount

K

D202

C11 CE0.01u

IC205

IC208

VCC3

VCC3

Cd

R81 1.0K

C13 CE0.33u

CE0.1u

220u_50V

PC130

VCC3

PC129

+ C43

P

IC14 RN5VD29AA-TR 2 1 VDD OUT

NC

4

VC

R366 270_1%

R369 120_1%

R370 120_1%

R367 120_1%

C47 220u_6.3V

TP12

+

4

+

PC294 CE0.1u

T158

PC284 NoMount

T155

VADJ

R212 1.0K_1%

R219 120_1%

PC123 CE0.1u

T146

R373 10K

VCC1.2

VHV1

VHV0

R163 10K

VCC3

C12 100u_25V

41V_Control

R220 120_1%

R331 NoMount

VCC_1.5

01543.15DR

F1

01543.15DR

F2

PQ070XZ1HZ 3 VO

TP27

+

A

1SS355

D4

C38 100u_25V

VIN

C34 NoMount

2

1

IC19

K

220u_50V

P

VCC

+ C42

GND

5

M

P

M

P

M

+

T58

T147

COM0 COM1 COM2 COM3

VCC

41V_SENSE

R87 10K

VCC1.55

COM0 COM1 COM2 COM3

VHV1 VHV0

R160 1.0K

53398-09

1 2 3 4 5 6 7 8 9

CN18

B04B-XASK-1

1 2 3 4

CN22

R164 22K

+41V

VCC

C18 C19 CE0.1u CE0.01u

Q1 DTD113EK

PC59 CE0.1u

41V_SENSE

+

TP11

2

C16 220u_16V

P

M

M

ADJ

1

P

M

P

M

P

M

3

1

+41V

10K

R221

C21 CE0.1u

VCC3

PSAVE

DAC_LAT3

DAC_LAT2

DAC_LAT1

DAC_LAT0 /DAC_RESET

DAC[0..9]

12

VCC3

DAC[0..9]

14 IC40F SN74LVC14APWR 13

T70 8

23

5 6

DAC_LAT3 PSAVE

4 3 2 1 30 29 28 27 26 25

8

DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9

T71

5 6

DAC_LAT2 23

4 3 2 1 30 29 28 27 26 25

8


T48

5 6

DAC_LAT1 23

4 3 2 1 30 29 28 27 26 25

8

23

5 6

4 3 2 1 30 29 28 27 26 25


T49

DAC_LAT0 /DAC_RESET


ENC_PHA

IC,E09A54RA

DAOUT

TEST

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC25

IC,E09A54RA

DAOUT

TEST

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC26

IC,E09A54RA

DAOUT

TEST

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC21

IC,E09A54RA

DAOUT

TEST

LAT RST

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9

IC22

T139

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

9 11 12 13 15 17 19 21 7 10 14

24

20 18 16

22

ENC_PHA

DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND

VCC5

NPNB FB PNPB

VCC45


VCC5

NPNB FB PNPB

VCC45


VCC5

NPNB FB PNPB

VCC45


VCC5

NPNB FB PNPB

VCC45

100

R150

PC81 CE0.1u

VCC3

PC82 CE0.1u

VCC3

PC60 CE0.1u

VCC3

PC61 CE0.1u

VCC3

8

9 SN74LVC14APWR

IC40D R323

3

ENC_PHB

T141 ENC_PHB

3

TR12 2SC2873

3

3

TR4 2SC2873

TR3 2SA1213

3

R56 43

R90 43

3

TR5 2SC2873

TR9 2SA1213

3

R101 43

R115 43

3

TR13 2SC2873

R107 43

R97 43

3

TR16 2SA1213

510

10

510

R99

R114

33 C228 CE1000p

3

R77 43

R199 43

3

3

3

3

TR8 2SA1213

510

R88

510

R128

1ohm

R102

10

R92

1ohm

R50

510

R58

R198

10

510

R38

1ohm

R78

510

10

R75

R98

510

R110

R96

1ohm

R106

3

100

R153

11 SN74LVC14APWR

IC40E

PC249 CE0.1u

HEAT-SINK

VCC

33 C229 CE1000p

R329

R330 1.0K

R324 1.0K

VCC

R176 0

VCC3

(10K)

SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB

NCHG2

CH2

LAT2

NCHG3

CH3

LAT3

SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB

NCHG1

CH1

LAT1

P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2

PC121 CE0.1u

VHV1

SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB

NCHG0

CH0

LAT0

HEAD_TH1

PC131 CE0.1u

VHV0

NoMount

PC136 CE0.1u

VCC3 R344

VCC

R177 NoMount

VHV1

VHV0

22u_50V

+ C26

HS3

C20 CE0.022u

R104 4.7

COM3

R67 4.7

COM2

10

TR11 2SC4131

TR15 2SA1746

3

C9 CE0.022u

R66 4.7

COM1

PC235 CE0.1u

HEAT-SINK

HS2

22u_50V

+ C25

C17 CE0.022u

R103 4.7

C10 CE0.022u

TR7 2SA1746

TR2 2SC4131

TR1 2SA1746

TR6 2SC4131

TR10 2SA1746

COM0

PC230 CE0.1u

PC257 CE0.1u TR14 2SC4131

P M

2 1 1 2 2 1 1 2 2

2 1

1 2 2 1 1

4 3 2 1

7

2 1 1 2

1 1 2 2 1 1 2

2 1

2 1

2-10

2

P M

CN19

COM2 GND COM2 GND COM2 GND COM2 GND COM3 GND COM3 GND LAT3 GND CH3 GND NCHG3 GND LAT2 GND CH2 GND NCHG2 GND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN14

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN15

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN17

GND COM1 GND COM1 GND COM1 GND COM1 GND COM3 GND P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2 GND LAT1 GND CH1 GND NCHG1 VCC3 GND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB

COM0 GND COM0 GND COM0 GND COM0 GND COM3 GND ENC_PH_A VCC ENC_PH_B GND HEAD_TH1 GND LAT0 GND CH0 GND NCHG0 GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB


/WR

DD[0..63]

DD30 DD31

DD28 DD29

DD26 DD27

DD22 DD23 DD24 DD25

DD20 DD21

DD18 DD19

DD16 DD17

PC78 CE0.1u

DD14 DD15

DD12 DD13

DD10 DD11

DD6 DD7 DD8 DD9

DD4 DD5

DD2 DD3

DD0 DD1

PC2 CE0.1u

VCC3

VCC3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24


48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25


48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

SN74LVCH16245ADGG


IC37

PC35 CE0.1u

SN74LVCH16245ADGG


IC30

VCC3

VCC3

5 ND16 6 ND17 7 ND18 8 ND19 EXBV8V330JV 5 ND20 6 ND21 7 ND22 8 ND23 EXBV8V330JV 5 ND24 6 ND25 7 ND26 8 ND27 EXBV8V330JV

5 ND28 6 ND29 7 ND30 8 ND31 EXBV8V330JV

4 3 2 1 RA63 4 3 2 1 RA65 4 3 2 1 RA67

4 3 2 1 RA84

R180 10K

/CCS4

5 ND12 6 ND13 7 ND14 8 ND15 EXBV8V330JV

4 3 2 1 RA61

VCC3

5 ND0 6 ND1 7 ND2 8 ND3 EXBV8V330JV 5 ND4 6 ND5 7 ND6 8 ND7 EXBV8V330JV 5 ND8 6 ND9 7 ND10 8 ND11 EXBV8V330JV

4 3 2 1 RA60 4 3 2 1 RA64 4 3 2 1 RA73

PC19 CE0.1u

L4

ND[0..31]

L5

MMZ1608S800A

VCC3

MMZ1608S800A

VCC3

ND[0..31]

1 OUT GND

BD12KA5FP

N.C.

VCC

IC52

A 1SS355

1

A

OUT GND

BD25KA5FP

N.C.

VCC

1SS355

D11

2.5V Max500mA

2

IC53

K

1.2V Max500mA

2

K

D10

FIN

3

FIN

3

RA[0..25]

RA6 RA7 RA8 RA9

RA4 RA5

RA2 RA3

RA0 RA1

C15 220u_6.3V

C14 220u_6.3V

CLK120_3 /CS6

/BS /CS4

Cmd_StoM

RA[0..25]

PC10 CE0.1u

P M P

2-11 M

DD[0..63]

+

+

VCC3


48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

CE0.1u

PC88

TP29

CE0.1u

PC87

T82

T81

R382 10K

VCC2.5

R381 10K

VCCC1.2

SN74LVCH16245ADGG


TP28

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

IC31

VCC3

R179

R132 R151 R162

4 3 2 1 RA62 4 3 2 1 RA66 R93 R129

PC26 CE0.1u

33

33 33 33

CB59 CE0.1u

VCC2.5

M12

N13 L12

E5

D4 F5

CB58 CE0.1u

E12

CE0.1u VCC2.5

D13 F12

CB55

N4 L5

B2 B15 C5 C12 D7 D10 E4 E13 G4 G13 K4 K13 M4 M13 N7 N10 P5 P12 R2 R15 H7 H8 H9 H10 J7 J8 J9 J10 F6 F10 J11 K8 G11 K6 K12 L9 L10 L11

M5 VCC2.5

VCC2.5

VCCC1.2

/CCS6

RB_NBS /CCS4 RB_CKIOB

R213 10K

VCC3

IC44F Power Supply

GND GND GND GND IO IO IO IO IO IO

GNDA_PLL4

VCCD_PLL4 VCCA_PLL4

GNDA_PLL3

VCCD_PLL3 VCCA_PLL3

GNDA_PLL2

VCCD_PLL2 VCCA_PLL2

GNDA_PLL1

IO

IO IO

IO

3C5/3C10 IO IO

IO IO IO IO IO IO IO IO IO IO

3C5/ 3C16 3C10

EP3C10F256N

IO IO IO IO IO IO IO IO IO IO

3C5/ 3C10

VCCIO8 VCCIO8 VCCIO8


VCCIO6 VCCIO6

VCCIO5 VCCIO5



VCCIO2 VCCIO2

VCCIO1 VCCIO1

VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT 3C16 VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT IO VCCINT IO VCCINT IO VCCINT IO VCCINT IO VCCINT IO

all pin functions are common between 3C5, 3C10, 3C16, 3C25 unless otherwise noted

VCCD_PLL1 VCCA_PLL1

GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND

RRXD

NA[0..25]

CE0.1u

CB50

/CCS4

NA0 5 6 NA1 7 NA2 8 NA3 EXBV8V680JV 5 NA4 6 NA5 7 NA6 8 NA7 EXBV8V680JV 68 NA8 68 NA9

NA[0..25]

G6 G7 G8 G9 G10 H6 H11 K7 F7 F11 J6 K11 M11 J12 L6 K9 K10 M9

A1 C4 C7

A16 C10 C13

E14 G14

K14 M14

P10 P13 T16

P4 P7 T1

K3 M3

E3 G3

VCCC1.2

VCC3

CB60 CE0.1u

CB56 CE22u

CB51 CE0.1u

CB46 CE0.1u

CB42 CE0.1u

CB35 CE0.1u

CB30 CE0.1u

CB28 CE0.1u

CB61 CE0.1u

CB57 CE22u

CB52 CE0.1u

CB47 CE0.1u

CB43 CE0.1u

CB36 CE0.1u

CB31 CE0.1u

CB62 CE0.1u

CB53 CE0.1u

CB48 CE0.1u

CB44 CE0.1u

CB37 CE0.1u

CB32 CE0.1u

CB29 CE22u

VCC3

CB39 CE0.1u

CB34 CE0.1u

CB40 CE22u

CB41 CE22u

Place on bottom side under FPGA

Place one on each side of FPGA as close as possible

Place one on each side of FPGA as close as possible


CB63 CE0.1u

Place at FPGA side opposite to 1.2V regulator

CB54 CE0.1u

CB49 CE0.1u

CB45 CE0.1u

Place two capacitors at FPGA side oriented to SDRAM Place one capacitor on each other side of FPGA

CB38 CE0.1u

CB33 CE0.1u



Place one capacitor close to each VCCA pin

Bank 3+4

Bank 1+2

2-12

EP3C10F256N

IO IO VREF (3C16 only) IO IO IO IO IO Bank 2 IO IO IO IO IO IO

Bank 1

IO IO IO IO IO IO IO VREF (3C16 only) IO

VREF B2N0 / IO

VREF B1N0 / IO

IC44B

EP3C10F256N

IO IO IO IO IO IO IO IO Bank 4 IO IO IO IO IO IO VREF (3C16 only) IO

IO IO IO VREF (3C16 only) IO IO IO IO IO IO IO Bank 3 IO IO IO IO IO IO IO IO IO IO

VREF B4N0 / IO

VREF B3N0 / IO

IC44C

B1 C2 D1 G5 F2 F1 G2 G1

xSDR_D1 xSDR_D3 xSDR_D2 xSDR_D5 xSDR_D4 xSDR_D9 xSDR_D8 xSDR_DQM0 xSDR_D7 xSDR_D6

xSDR_D0 xSDR_D10

xSDR_A11 xSDR_A10 xSDR_CAS xSDR_CS xSDR_D15 xSDR_D14 xSDR_D13

L3

J2 J1 K2 K1 L2 L1 N2 N1 K5 L4 R1 P2 P1

xSDR_BANK0

xSDR_BANK1

F3

xSDR_A2 xSDR_DQM2 xSDR_D17 xSDR_D16 xSDR_D26 xSDR_D18 xSDR_D22 xSDR_D19 xSDR_D21 xSDR_D28 xSDR_D27 xSDR_D20 xSDR_D23 xSDR_A1

N9 R10 T10 R11 T11 R12 T12 P9 R13 T13 M10 N11 T14 T15 N12

NA6

NA7

NA0

LED_0

NA1

xSDR_D12 xSDR_D11 xSDR_WE LED_0 xSDR_A8 xSDR_DQM1 xSDR_RAS xSDR_A9 xSDR_D24 xSDR_A4 xSDR_A7 xSDR_A6 xSDR_D30 xSDR_A5 xSDR_A0 xSDR_D31 xSDR_DQM3 xSDR_A3 xSDR_D29 xSDR_D25

P11

N3 P3 R3 T3 T2 N5 N6 M6 M7 R5 T5 R6 T6 L7 R7 T7 L8 M8 N8 P8

NA8

P6

NA[0..25]

CE22u

CB15

VCC3

SDR_CLK

CB17

SDR_CLK

CB18

CB19

CB20

CB21

CB22

xSDR_CKE xSDR_DQM0 xSDR_DQM1 xSDR_DQM2 xSDR_DQM3

Place around SDRAM

1.2K

R196

CB23

1 15 29 43 3 9 35 41 49 55 75 81

14 30 57 69 70 73

68 67 16 71 28 59

17 18 19 20

22 23

xSDR_BANK0 xSDR_BANK1

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

CB16

VCC3

xSDR_WE xSDR_CAS xSDR_RAS xSDR_CS

25 26 27 60 61 62 63 64 65 66 24 21

xSDR_A0 xSDR_A1 xSDR_A2 xSDR_A3 xSDR_A4 xSDR_A5 xSDR_A6 xSDR_A7 xSDR_A8 xSDR_A9 xSDR_A10 xSDR_A11

NA[0..25] GMII_RX_CLK GMII_MTX_CLK

Bank 5

INTP

NMAXRES

CLK25_PHY

EP3C10F256N

Bank 6

VREF (3C16 only)

IO IO IO IO IO IO IO IO

IO IO IO IO IO IO IO IO IO IO IO IO IO MII_RXD2 GMII_RXD4 MII_COL MII_RXDV MII_RXER GMII_RXD5 GMII_RXD6 GMII_RXD7

H16 H15 F13 B16 C15 D16 D15 C16

INTP

MII_TXD1 MII_TXD3 MII_TXD2 MII_TXD0 GMII_TXD6 GMII_TXD5 MII_TXEN GMII_TXD7 MII_CRS GMII_TXD4 MII_RXD0 MII_RXD1 MII_RXD3

MII_MDIO

MII_MDC

N14 P15 P16 R16 N16 N15 L13 L16 L15 K16 K15 J14 J13

L14 VREF B5N0 / IO (3C16: VREF B5N1) F14 VREF B6N0 / IO

VREF (3C16 only)

IC44D

xSDR_D24 xSDR_D25 xSDR_D26 xSDR_D27 xSDR_D28 xSDR_D29 xSDR_D30 xSDR_D31

45 47 48 50 51 53 54 56

44 58 72 86 6 12 32 38 46 52 78 84



74 76 77 79 80 82 83 85 31 33 34 36 37 39 40 42


2 4 5 7 8 10 11 13

Bank 5+6

VSS VSS VSS VSS VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ

DQ24 DQ25 DQ26 DQ27 DQ28 DQ29 DQ30 DQ31



MT48LC4M32B2P-6

VDD VDD VDD VDD VDDQ VDDQ VDDQ VDDQ VDDQ VDDQ VDDQ VDDQ

NC NC NC NC NC NC

CLK CKE DQM0 DQM1 DQM2 DQM3

WE CAS RAS CS

BA0 BA1

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7

SDRAM IC50

VCC3

TP18 TP19 TP20

TP17

TP16

TP15

TP13 TP14

TP21

VCC3

MII_MDC MII_MDIO

MII_COL MII_CRS

R17310K

1 2 3 4

R113

R109

470

R131

CE100p

CB11

VCC3

0

0

EXBV8V101JV

1 2 3 4

R155 NoMount

8 7 6 5

MII_TXEN MII_TXD3 MII_TXD2 MII_TXD1 MII_TXD0

MII_RXDVP MII_RXCLKP MII_RXERP

RA87

EXBV8V101JV

RA86

MII_RXD3 MII_RXD2 MII_RXD1 MII_RXD0

MII_RXDV 8 GMII_RX_CLK 7 6 MII_RXER GMII_MTX_CLK5

R174 6.49K 1%

NMAXRES

CLK25_PHY

MII_MDCP

MII_COLP

MII_RXCLKP MII_RXDVP MII_RXD3P MII_RXD2P MII_RXD1P MII_RXD0P MII_RXERP

MII_TXCLKP

NLINK_LED

NWAYEN

KSZ8041NL

Paddle

INTRP

REXT

RST

XI/REFCLK XO

MDC MDIO

GND

VDDPLL_1.8

VDDA_3.3

VDDIO_3.3

LED1/SPEED

LED0/NWAYEN

COL/CONFIG0 CRS/CONFIG

RX+ RX-

1

2

3

17

CB14 CE0.1u

NACT_LED

31

CB13 CE22u

RDRS

TDRS

CB12 CE0.1u

TP3

TP2

CE0.1u

CB6

R111 49.9 1%

R108 49.9 1%

CE0.1u

CB1

VCC3

NLINK_LED

RD+ RD-

TD+ TD-

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

30

5 4

7 6

R190

R189

R188

R40

RXC RXDV/CRSDV/CONFIG2 RXD3/PHYAD0 RXD2/PHYAD1 RXD1/RXD[1]/PHYAD2 RXD0/RXH[0]/DUPLEX TX+ RXER/RX_ER/ISO TX-

TXC TXEN/TX_EN TXD3 TXD2 TXD1/TXD[1] TXD0/TXD[0]

IC46

MII_RXD0P

NACT_LED

MII_RXERP

DUPLEX

SPEED

ISO

R186

R185

R184

R183

R182

R181

for Strapping Options

MII-Transceiver

33

21

10

32

9 8

12 11

28 29

19 18 13 14 15 16 20

22 23 27 26 25 24

MII_CRS

CONFIG1 MII_COLP

MII_RXDVP

CONFIG0

MII_RXD3P

PHYAD0

MII_RXD2P

PHYAD1

CONFIG2

MII_RXD1P

PHYAD2

Power-up / reset setting

CB3

LED_0

LED_1

TD+

VCC3

CB9 CE22u

VCC3

RD+ RD-

TD-

L1

TP10

TP9

VTAP

330

330 R165

R159

CE0.1u

CB7

CE0.1u

CB5

MMZ1608S800A

100Ω±10%

CE0.1u CE0.1u

CB2

CB8 CE0.1u

VCC3

MMZ1608S800A

L2

CB10 CE22u

R130 49.9 1%

R105 49.9 1%

VCC3

VCC3

CE0.1u

CB4

L3

J1011F21PNL

A_LED_L FG K_LED_L FG

A_LED_R K_LED_R

TDCT TD+

GND GND

RDCT RD+

CN12

MMZ1608S800A

12 11

9 10

2 3 1

4 5

8 6 7

13 14


IC44G

2-13

CLK2 / I CLK3 / I

GND / I CLK5 / I

CLK6 / I CLK7 / I

CLK8 / I CLK9 / I

CLK10 / I CLK11 / I

CLK12 / I CLK13 / I

CLK14 / I CLK15 / I

PLL1_OUTp / IO PLL1_OUTn / IO




CLK CLK

CLK CLK

CLK CLK

I I

I I

I I

I I

PLL1 PLL1

IO IO

IO IO

PLL2 PLL2

Bank 2

Bank 6

Bank 5

Bank 7

Bank 8

Bank 4

Bank 3

Bank 3

Bank 8

Bank 4

Bank 7

EP3C10F256N

CLK0 / I CLK1 / I

CLK CLK

3C16, 3C25

J5 H3 H4 J4

G12 H12 H13

10K

R242 R243

RB_NIRQ

B14 A14

/WWR

GMII_GTX_CLK CY2_RECONFIG

RB_NIRQ /WWR

TP24

/CCS4 /DREQ0

SDR_CLK

10K 10K

DRAK0

10K

DACK0

R239

R241

10K 10K

NMRES

TP22

VCC

CY2_RECONFIG

1.5K

R232

NoMount

R226

NA[0..25]

8 7 6 5

1 2 3 4

VCC3

EXBV8V103JV

RA88

R227 1.5K

NMRES DIAG5V UART_TX UART_RX CY2_NCE

NMAXRES

FPGA Configuration Mode: Active serial via SPI J41: 1-2 & J42: 2-3 => fast POR (3-9ms) J41: 2-3 & J42: 1-2 => normal POR (50-200ms)

NMAXRES

VCC3

D9 RB481K

CY2_TMS CY2_TDI CY2_TCK CY2_TDO

R236 10K GMII_MTX_CLK GMII_RX_CLK

R235 10K

NA[0..25]

INTP

R231 10K

1.5K R230 10K

R240

R237 R238

SDR_CLK RB_SPARE TP23

UART_RX

INTP

VCC2.5

GMII_MTX_CLK GMII_RX_CLK

CLK25_FPGA

NA9

CY2_TMS CY2_TCK CY2_TDI CY2_TDO

SPI_CLK SPI_Q SPI_D SPI_NCS

P14 R14

D3 C3

R4 T4

T8 R8

T9 R9

A8 B8

A9 B9

M15 M16

E15 E16

M2 M1

E2 E1

MSEL2 MSEL1

22 22 22 22

CY2_NSTATUS CY2_CONF_DONE LED_1 LED_1

F4 H14 G16 G15

H1 R175 H2 R228 C1 R178 D2 R273 F16

CY2_NCE CY2_NCONFIG RB_NRES BUTTON UART_TX

RB_NRES

R229 10K

VCC3

J3 H5 F15 J15 J16

Bank 1

3C5, 3C10

Clockports

EP3C10F256N

JTAG

TMS TCK TDI TDO

MSEL2 MSEL1 MSEL0

DCLK DATA0 / IO DATA1, ASDO / IO FL_nCE, nCSO / IO nCEO / IO

nSTATUS CONF_DONE INIT_DONE / IO CRC_ERROR / IO

nCE nCONFIG CLKUSR / IO nDEV_CLR / IO DEV_OE / IO

Configuration

IC44A

1

2

FPGA Configuration Interface

4

3

1 3 5 7 9 11 13 15

Brecis

Nios2 3.3V /SE_HOLD /MR +5V S_TX S_RX BOOTSRC GND JTAG_TDO /SE_CS SE_D SE_Q SE_CLK JTAG_TDI JTAG_TCK JTAG_TMS

CLK120_4 RB_CKIOB

CY2_[TMS..TDI..TCK..TDO]

Brecis SE_SW_CS SE_BOOT_CS SE_D SE_Q SE_CLK NC NC NC

2 4 6 8 10 12 14 16

CY2_TDO SPI_NCS SPI_D SPI_Q SPI_CLK CY2_TDI CY2_TCK CY2_TMS

EP3C10F256N

IO IO IO IO IO IO IO IO IO Bank 8 IO IO IO IO IO IO VREF (3C16 only) IO IO IO IO

IO IO IO IO VREF (3C16 only) IO IO IO IO IO Bank 7 IO IO IO IO IO IO IO IO IO IO

VREF B8N0

VREF B7N0

IC44E Bank 7+8

C8 D8 E8 F8 A7 B7 A6 B6 E7 E6 A5 B5 D6 A4 B4 A2 A3 D5 B3

C14 D14 D11 D12 A13 B13 E11 E10 A12 B12 A11 B11 A15 F9 A10 B10 C9 D9 E9

C6

C11

NA3 NA2 NA4 NA5

RB_NBS RB_SENSE_B R244 TP26

RB_SENSE_A RB_NRDY

ROBI interface at FPGA

signal names & derections relate to header mounted on printserver PCB PS-16PE-D4T1-B1E

3.3V NC MR NC S_TX S_RX BOOTSRC GND

SPI_[CLK..Q..D..NCS]

VCC3

ST1

SERIALIZATION & DEBUG CONNECTOR

16 9 1

SPI_CLK

M25P32

NC NC NC NC

SCLK WP HOLD

CS D

IC51

0

INH GND

VCC OUT

4 3

ND30 ND16 ND31

ND23 ND24 ND22 ND25 ND21 ND26 ND20 ND27 ND19 ND28 ND18 ND29 ND17

TP25

ND13 ND2 ND12 ND3 ND11 ND4 ND10 ND5 ND9 ND6 ND8 ND7

ND15 ND0 ND14 ND1

11 12 13 14

49.9 1%

10K

10K 10K

R372 R376

NoMount 10K

RB_NBS

RB_NRES

DACK0 RB_NRDY

NoMount 10K RB_NIRQ

R350

R318 R320

R278 R305

VCC3

CLK25_PHY

CB24 CE0.1u

VCC3

SPI_Q

CLK25_FPGA

CB26 CE0.1u

49.9 1% R234

R233

CB25 CE0.1u

ND[0..31]

F25M

RB_NBS

ND[0..31]

NA[0..25]

SG-710ECK-25M-B

NA[0..25]

1 2

Y2

8 2 10

VCC3

NC NC NC NC

VCC VSS

Q

SPI Serial Flash

Main 25 MHz Clock

3 4 5 6

7 15

SPI_NCS SPI_D VCC3

R200 10K

VCC3

/CCS4

RB_NRES

/DREQ0 RB_NIRQ

R362

R321 R347

R314

R280

DACK0

10K

10K NoMount RB_NRES

10K

NoMount RB_NIRQ

Pull up/down to inactive levels

DACK0

DRAK0

/WWR


2-3 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-14

SERVO BOARD_Arrangement Diagram (Soldering Side)

2-15

VCC3

C78 CE1000p

1 2 3 4 5

53398-0590 CN9

DDA_CLK DDA_MtoS DDA_StoM

47K

R156

R157 1.0K

RA14 EXBA10E103J

VCC

CE0.022u

1

RA2 EXBA10E103J

1

6

T32 T31 T35 T34

RA13 EXBA10E103J

CS

IC11 CY7C1399

VCC3

2.2K

1.0K

T24 T28

T19 T23

DDA_CLK DDA_MtoS DDA_StoM

R91

1.0K

VCC3

R90 10K

R92

C79 CE1000p

R93 10K

R158 1.0K

C71 CE1000p

CE0.022u

C95

CE0.022u

C99

SOL_CURNT Y_CURNT X_CURNT VM R145

R146 2.2K

monitor

6

R147 470

C67 CE1000p

6

C98

11 12 13 15 16 17 18 19

VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15

VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15

10 2 9 3 8 4 7 5

WE

CE1000p

C72

VCC3

5 7 4 8 3 9 2 10

VD[0..15]

C97 CE0.1u

VA[0..15]

CE0.022u

C96

CE1000p

R143 470

1

5 7 4 8 3 9 2 10

VA0 VA1 VA2 VA3 VA4 VA5 VA6 VA7

I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7

6

OE

22

/VRD

20

/VCS1

27

/VHWR

R144 470

CE1000p

C76

CE1000p

C74

1

5 7 4 8 3 9 2 10

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

VA0 VA1 VA2 VA3 VA4 VA5 VA6 VA7 VA8 VA9 VA10 VA11 VA12 VA13 VA14

VA8 VA9 VA10 VA11 VA12 VA13 VA14 VA15

28

VCC3

GND

14

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

RA7 EXBA10E103J

C77

Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS

2

JP1 Pad

R138 10K R137

VCC3

10K(NON)

Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS

6

3

1

R81 10K

R80 NON

VCC3

RA9 EXBA10E103J VCC3

RA1 EXBA10E103J

R79 0

VFWE

PC20 CE0.1u

109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

PC21 CE0.1u

R84 2.2K

1

6

5 7 4 8 3 9 2 10

CE18p C69

F0out F0in /LESSTHANS /LESSTHANF /VCS1 Mode

P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1

8.0MHz

Y1

VCC3

1

6 RA3 EXBA10E103J

R139 10K

R140 10K

2

CPU ID:0001

VA[0..15]

R103 2.2K

/SRVBRD_RESET

Q2

3 1 /PWM_ENin /MTRERR G_CCW G_CW VD[0..15]

/XG_A /XG_B /RESET

PC26 CE1.0u

/X_A /X_B /XM_A /XM_B

T30 T29

T27 T26 SolPWM

5 7 4 8 3 9 2 10

Y_PWM

13 14 15 16 17 18 19 20 21 22 23 24

SelPWMMode Y_DIR MtrPower

T37 /X_A /X_B XPWMXPWM+

/Y_B

/Y_A

VD4 VD5 VD6 VD7 VFWE

VD0 VD1 VD2 VD3

/H8S_RESET

PC10 CE0.1u

72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

PC9 CE0.1u

VCC3

SEL6410E DTC114EK

/VRD /VHWR /ENC_CHECK /SerialStart

CE0.1u

C93

PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF

IC12 H8S/267X-QFP144

VA0 VA1 VA2 VA3 VA4 VA5

5 7 4 8 3 9 2 10

33

R141

1.8K

R83

C68 CE22p

SCLK

220 R136 C94 CE1.0u

VA6 VA7 VA8 VA9 VA10 VA11

1

VD12 VD13 VD14

1.0K

VA12 VA13 VA14 VA15

VD15

10 2 9 3 8 4 7 5

Test0 T46 Test1 T42

10 2 9 3 8 4 7 5 6

1

VCC3

Y_PWMMinus

INTDDA

T36

T33

VFWE

1

6

VCC3

R88 10K R87 10K

I/O I/O I/O I/O VCC3 NC GND I/O I/O I/O I/O I/O

I/O I/O I/O I/O I/O GND NC VCC3 I/O I/O I/O I/O

33 M4A3-64/32-TQFP48

IC17

48 47 46 45 44 43 42 41 40 39 38 37

VCC3

YP_PWM YP_DIR /PWM_EN YM_PWM YM_DIR

FANPWM1

FANPWM2

1 19

2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

18 17 16 15 14 13 12 11

PC12 CE1.0u

R175 R174 R172 R171 R170 VCC

Y_PWMMinus T56 T57 T54

22 22 22 22 22

IC24 11 12 13 14 15 16 17 18 19 20

10K R173

X_CURNT

C118 CE0.22u

PWM_EN

XPWM+ XPWM-

PC13 CE0.1u

100

100

100

G_CCW G_CW PWM_EN Y_PWM Mode

74VHCT541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC20

PWM_EN R184

XPWM+ R193 XPWMR183

C128 CE0.022u

8

3403A

VCC

R123

L6201PS

VCC

10

IC26C 9

100K 0.1%

GND GND NC NC IN2 IN1 BOOT2BOOT1 Vref OUT1 SENSE VS ENABLEOUT2 NC NC NC NC GND GND

10 9 8 7 6 5 4 3 2 1

4 10 16 5 9

15

12 14 13

11

4 10 16 5 9

15

12 14 13

11

IR2112S

N.C N.C N.C N.C N.C

VSS

HIN LIN SD

VDD

IC30

IR2112S

N.C N.C N.C N.C N.C

VSS

HIN LIN SD

VDD

IC31

VCC

R215

VD8 VD9 VD10 VD11 T39 T45 T41 T38 T44 T40

Test2 Test3 Test4 Test5 Test6 Test7

C86 CE0.022u

VB

COM

LO

VCC

VS

HO

VB

COM

LO

VCC

VS

HO

2

1

3

6

8

7

+15

+15 VM

2

1

3

C116 CE0.1u

R191 22

R205 22

CE0.22u/50V

C122

+15

C115 CE0.1u

R190 22

R204 22

C121

D79 DAN202K 7 CE0.22u/50V 8 6

IC22C 6

IC22D /Y_B 8

/Y_A

/X_B

+15 VM

/Y_B

/Y_A

/XM_B

/XM_A

PC31 CE0.1u

11 74LVC14

Q6 FS30ASJ-2

Q9 FS30ASJ-2

VM

Q7 FS30ASJ-2

R206 470

R202 470

1.0K R207 C136 CE0.1u

PhB+

PhA+

VCC

53398-0890

1 2 3 4 5 6 7 8

CN15

1 2 3 4

/ENC_CHECK

8 7 6 5

Y_CURNT

14

EXBV8V102J

RA25 VCC3 4 5 4 5 3 6 3 6 2 7 2 7 1 8 1 8

VCC

12

IC26D 13

R122 100K 0.1% 3403A

5267-07A

1 2 3 4 5 6 7

CN18

VCC

5267-08A

1 2 3 4 5 6 7 8

CN17

To SCAN MOTOR

EXCML20A390 FL21

FL19 R120 0.1ohm/1W EXCML20A390

R121 0.1ohm/1W

8 7 6 5

EXBV8V470J

1 2 3 4

RA24

EXCML20A390 FL20

FL38 EXCML20A390

VCC

To FEED MOTOR

To GRIT ENCODER BOARD

IC22F 13 74LVC14

FS30ASJ-2 Q10

VM

+

VM

C130 CE1000p C91 100u/63V

74LVC14 3

IC22E 9 74LVC14

5 74LVC14 10

12

CE0.22u/50V CE0.22u/50V

1 74LVC14

IC22B 4

CE1000p C133

IC22A 2 VCC3

/X_A

R208 0.1ohm/1W

/XG_B

D80 DAN202K

12K 0.1% R211 R216 4.7K 0.1%

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73

P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14

MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 SolPh SolDecay /SOL_EN

12K 0.1% R210 R209 4.7K 0.1%

LED2

SelPWMMode T49 T48

CE1000p C110

VCC3

C108

100K 0.1% C124

10 3

CE1000p C111

/H8S_RESET R102

TMS

CE1000p C109 C107

SCLK TDO

CE0.1u CE0.1u

10 R195 2 1

CE0.1u C125 CE0.1u

R197 2 1 3

R198 15K R196 15K

CE1000p C112

C126 C127 D76 UDZS16B C135 C134 CE0.22u/50V CE0.22u/50V D75 UDZS16B C132 C131 CE0.22u/50V CE0.22u/50V

1.0K R203 CE1000p C113

/XG_A

100K 0.1%

YM_DIR YM_PWM YP_DIR YP_PWM TCK T51

R213 12K 0.1% R124 4.7K 0.1%

TDI_1 R161 Y_DIR /PWM_EN /PWM_ENin

12 11 10 9 8 7 6 5 4 3 2 1 I/O I/O I/O I/O TCK GND NC CLK0/I0 TDI I/O I/O I/O

I/O I/O I/O TMS CLK1/I1 NC GND TDO I/O I/O I/O I/O

25 26 27 28 29 30 31 32 33 34 35 36 T50 T53 T52 T55

R214

R212 12K 0.1% 4.7K 0.1% R125

2-16

+

RA5 EXBA10E103J RA8 EXBA10E103J

-

+

-

VCC R131 220

SERVO BOARD_Circuit Diagram 1/4

C114

NON

NON

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN11 52808-2591

10K

NON

F0in

CropMark

/LESSTHANS /LESSTHANF /MTRERR /SRVBRD_RESET /SerialStart

DDA_StoM DDA_MtoS INTDDA

/Cmd_HS_StoM /Cmd_HS_MtoS

DDA_CLK

+41

C89 100u/63V

R164

+

+27

100u/25V

0

VCC3

F0out

PC30

VCC3

3403A

+27

VCC

CE0.1u

D73 D1FS6

D81 D1FS6

3

2

VMTD

2

R155 2.2K/0.5W

GND

Cd

VI

@Sol_

1

D77

3

+

CE0.1u

C83

1

T8

TP134

R134

VO

1SS355

R135 0

100

2

+

R194 10K

VCC3

3403A

2

Q5 2SK2796S

UPA1759(NON)

Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2

C120 CE0.1u

+15

74LVC14

IC19B 4

3

2

VM

R177 47/1W

C105 CE470p

3

IC29

1

R165 100

T85

1 2 3 4

-

+

IC26A 3

8 7 6 5

R104 1.0K

VCC3

C88 CE0.1u

R110 NON

D71

D1FL20U(NON) T2 TP124

Sol_+ Sol_-

TP3

1 2 3 4 5 6 7 8

33

TP137 TP133 TP136 TP135

R85

D[0..3]

A[1..4]

4 3 2 1

TDI

VCC3

Serial_LOAD Serial_CLK

RA4 EXBV8V101J 5 4 5 6 3 6 7 2 7 8 1 8

TMS TCK

/CS2 Mstep0A Mstep0B Mstep1A Mstep1B Mstep_Hold T22 T25

A1 A2 A3 A4 D0 D1 D2 D3

R46 10K

R49 10K

Serial_IN Serial_OUT

VCC3

TP80 TP79 TP77

PC18 CE1.0u

53398-0890

CN5

CropSens

@FanFA @Fan0 @FANPWM1 @FANPWM2

TP100

+27 D52 D1FL20U(NON)

/RESET

CLK32

RX1 100K

NC

52808-1291

1 2 3 4 5 6 7 8 9 10 11 12

CN13

R119 100 C87 CE470p

TP169 TP166 VCC TP167 TP160

R176 D72 PTZ43A 47/1W

CE0.1u

PC29

VCC3

74LVC14

C84 100u/25V

2

1

+27

FANPWM2

PinchPos /Crop_ON CropSens

EXCML20A390

+

IC19A

C85 C123 100u/25V CE0.1u

1SS355

5

1

IC25 TA7815

uPC2933T

GND

IN OUT

Q8

C129 CE0.1u

2

1

D78

RN5VD29A

R163 1.0K T69

VCC3

TP168

EXCML20A390

D17 DE3L20U

FL18

FL17

Q4 Comment: 2SJ535

VMTD

DTC114EK

Q3

+41

CropMark

D74 R117 D1FS6 1.0ohm/1W

D82 D1FS6

R101 1K/0.5W

VDD OUT

IC21

MtrPower

VCC

5

6

100K 0.1%

R118

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

IC26B 7

LG A LG B GND GND NC NC NC NC NC NC VSB

OUT1 OUT2 OUT3 OUT4

/Crop_ON PinchPos

Cmd_StoM Cmd_MtoS

NON

CX1

SOL_CURNT

R189

10K

T83 T84

10K

R113

+ C90

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

R192 220

22

23 20 25

27 16

26 17 18

10K

R187

T82

T75 T76 T77 T78 T79 T80 T81

T68 T73 T74

T60 T61 T62 T67

T59

VCC

VCC

To MAIN BOARD

B6P-VH

1 2 3 4 5 6

CN16

SOL_CURNT

10K

R111

VCC3 TP162 R112 10K

R178

R179 NON

R180 0

R188

/SOL_EN

SolPWM

R181 NON

CE3900p

C117

RSA

R114

CE820p

C119

10K

R182 0(NON)

NC

13

RSB

10

SolDecay SolPh

R199

1 14

R116

100K 0.1%

VMMA VMMB

12K 0.1%

R200 4.7K 0.1%

VCC ALM

R201

R115 4.7K 0.1%

IC23 MTD2005F

12K 0.1%

3

1

19 24

C82 1000u/63V

4 11

VCC3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

T63 T5 T6 T7

TCK

TMS

TDO TDI

1 2 3 4

1 2 3 4

GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND

UPA1759


IC27

UPA1759


IC28

MtrC0_0_ MtrC0_1_

TP82 TP143 TP81

PC16 CE1.0u

8 7 6 5

8 7 6 5

MtrH_0_ MtrH_1_ /LWR

isp Down load

MtrC1_0_ MtrC1_1_

TP165 TP163 TP161 TP164

1.0K

R162

/StepDrvEnable M4A3-64/64 TQFP100

IC10

GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND

C42 10u/100V

C58 10u/100V L RCH895-181K

L4

L RCH895-181K D69 D2FS6

L3

C53 10u/100V

L RCH895-181K Therm D70 D2FS6

L2

+

+

+

TP85 TP78

TP93 TP75

R60 1.2ohm/1W

TP94 TP88 TP105

+27

L RCH895-181K(NON) D51 D2FS6

+

D2FS6(NON)

C37 10u/100V(NON) L1

D42

PC17 CE1.0u

MtrI0_0_ MtrI0_1_

MtrI2_1_

MtrI3_1_ MtrI3_0_

MtrW_1_ MtrW_0_

PC19 CE1.0u

Serial_STORE

1 19

2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

18 17 16 15 14 13 12 11

@/SensR0 @/SensR1

Ctrg_RXD

/SensCov

CE470p

C100

R97

100

R148 100

MtrWDcy MtrI3Dcy MtrI2Dcy MtrI1Dcy MtrI0Dcy MtrHDcy MtrC1Dcy MtrC0Dcy

To FAN JUNCTION BOARD

CE470p

C80

C34

R38 10K

R82 100

CE0.1u

PC15 VCC

VCC

C70

CE470p

VCC3

RA6 EXBA10E102J

T20 T21

T9 T10 T12 T13 T15 T16

74VHCT541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC9

To HEAD BOARD

53398-0390

1 2 3

CN7

TDI_1 Ser500_IN

53398-0490

1 2 3 4

CN4

+FAN -FAN

75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

Ser500_CLK Ser500_LOAD Ser500_OUT

SerTU_CLK SerTU_LOAD SerTU_OUT SerTU_IN SerTU_STORE

C92 + 100u/63V

1

VMTD

MtrI1_0_ MtrI1_1_

R150

R86 10K

VCC

C73 CE470p

R142 100

100

100

C101 CE470p

CE470p

R39

R89

RST SEL2 SEL1 SEL

Mstep2A Mstep2B

MtrADcy MtrA_PA MtrA_PB

Sol_Rush Sol_Hold

100

TP69 TP65 TP71 TP66 TP62

C75 CE470p

/StepDrvEnable1

SerCtrg_CLK SerCtrg_LOAD SerCtrg_OUT SerCtrg_IN

+41

Ctrg_TXD

VCC

VCC

+27

VCC3

TP138 TP152 TP153

TP145 TP144 TP146

VCC

fo r TU

53398-0690(NON)

1 2 3 4 5 6

CN10

Sensor(Reserve)

5267-09A

1 2 3 4 5 6 7 8 9

CN14

52808-2891

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

CN6

53398-0790

1 2 3 4 5 6 7

CN3

52808-0691

1 2 3 4 5 6

CN8

To INKTANK BOARD TP142 TP140 TP141 TP139 VCC

TP89

/RD 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 GND GND I/O7 A14 I/O6 A12 I/O5 A10 I/O4 A8 I/O3 A6 I/O2 A4 I/O1 A2 I/O0 A0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND

GND GND I/O24 B14 IO/25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 MtrI2_0_

TP90

VCC

150 R99

6 10 2 9 3 8 4 7 5

TP125

TP95 TP101

TP96

5

10K

R186

GND

22K R98

TP126 R151 150

TP92 TP129

TP91 TP97 TP102 TP130

TP98 TP106 TP131

TP99 TP107 TP132 R149 22K

2-17

R185

3

+

-

VCC3


VCC

VCC

R12 R11

TP2 TP1

RA22 EXBA10E103J

TP58 TP76

+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 Sol_+ Sol_-

Therm T72 T65 T71 T64 T70 /SensCov Serial_IN

C7

52808-2691

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN2

VCC

TP74 TP73 TP68 TP64 TP57 TP53 TP40 TP39 TP38 TP37 TP36 TP34 TP29 TP26 TP23 TP18 TP27 TP30

TP19TP17TP8

+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H +FAN -FAN

R9 R10 R13

100 100 100

Monitor

CE470p

C6

CE470p

C5

CE470p

C9

11

74LVC14

IC19E

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

10

74LVC541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC18

C106 CE1.0u

R159 10K

9

13

5

8

74LVC14

74LVC14 IC19F

IC19C

74LVC14

IC19D

CE0.1u

/SensWOrg

12

6

R109 R108

/SensC0 /SensC1 /SensCVOrg

PC14

VCC3

18 17 16 15 14 13 12 11

T18

SEL2 RST

T4 T14

VCC3

VCC3

T11

/CS1 /CS2

Q1 DTC114EK

SEL6410E

LED1

VCC

R130 220

10K(NON)

R160

Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS

@/SensCVOrg @/SensC1 @/SensHOrg

R169 10K

CE470p

C8

53398-0590

5 4 3 2 1

CN12

VCC

1 19

2 3 4 5 6 7 8 9

12K 0.1% R166

VCC3

@/SensWOrg @/SensC0

RA23 EXBA10E103J

VCC3

CE470p

T66

100 100

To MOTSENS JUNCTION BOARD

@/SensC0 @/SensC1 @/SensCVOrg @/SensWOrg @/SensHOrg @/SensR0 @/SensR1

52808-2691

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1

1

CN1


6

10 2 9 3 8 4 7 5

6

10 2 9 3 8 4 7 5

2

JP2 Pad

CE0.1u

PC27

Ctrg_TXD

Ctrg_RXD

/SensHOrg

/SerialStart

10K 10K

SEL SEL1

2

C104

VCC3

Y2 8.0MHz

3

1

R105 10K

R154

RA21 EXBA10E103J

CLK32

CE22p

C102


R106 NON

VCC3

109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

CE0.1u

PC28

VCC3

LED SEL SEL1

TP156 TP158 TP159

R100 1.8K

CE18p

VCC3

R107 0

VCC3

T58

6

10K

/H8S_RESET

T17

220

/RD /HWR /LWR

A1 A2 A3 A4 A5

C103 CE0.1u

CPU ID:0010

FWE

RA20 EXBA10E103J

RA19 EXBA10E103J

VCC3

RA12 EXBA10E103J

/SensWOrg

RA17 EXBA10E102J

A[1..16]

72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

PC23 CE0.1u

D0 D1 D2 D3 D4 D5 D6 D7

MtrC1_PB MtrC1_PA MtrC0_PB MtrC0_PA MtrA_PB MtrA_PA

MtrI0_PB MtrI0_PA

CE0.1u

10 2 9 3 8 4 7 5

T43 T47

RA11 EXBA10E103J

VCC3

6

1

Serial_LOAD

RA10 EXBV8V103J

Sol_Rush Sol_Hold Mstep_Hold

Mstep2B Mstep2A Mstep1B Mstep1A Mstep0B Mstep0A

FWE

PC22

D4 D5 D6 D7

D15 D0 D1 D2 D3

VCC3

MtrW_PB MtrW_PA MtrH_PB MtrH_PA

RA16 EXBV8V102J


H8S/267X-QFP144

IC15

A1 A2 A3 A4 A5 A6 A7 5 7 4 8 3 9 2 10 1

10K

TP147 TP157 TP155

6

R168

RA18 EXBV8V103J

A6 A7 A8 A9 A10 A11 A8 A9 A10 A11 A12 A13 A14 A15 5 7 4 8 3 9 2 10 1

3

10K 10K

1

1

10K

R133

A12 A13 A14 A15 A16 A16 10K

R152 R132

R167

33 R153

6

10 2 9 3 8 4 7 5

8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4

8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 1 D8 D9 D10 D11

R95 6

6

D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 D12 D13 D14

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 5 7 4 8 3 9 2 10 1

8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4

/StepDrvEnable

RA15 EXBA10E102J

5 7 4 8 3 9 2 10 6

2-18 1

VCC3

VCC3

MtrI2_PB MtrI2_PA MtrI1_PB MtrI1_PA

MtrADcy

/RD

/CS1

/LWR

14

22

20

27

11 12 13 15 16 17 18 19

CY7C1399

GND

OE

CS

WE


IC16

Serial_CLK Serial_LOAD Serial_OUT Serial_STORE

MtrI3_PB MtrI3_PA

D0 D1 D2 D3 D4 D5 D6 D7

A[1..16]

VCC3


A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3

PC25 CE0.1u

28

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

/StepDrvEnable

/HWR

FANPWM1 FANPWM2

1 19

2 3 4 5 6 7 8 9



18 17 16 15 14 13 12 11

CE0.1u

PC11

VCC

PC24 CE0.1u

28

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

74VHCT541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC14

CY7C1399

GND

OE

CS

WE


IC13

TP154

14

22

20

27

11 12 13 15 16 17 18 19

D[0..15] D8 D9 D10 D11 D12 D13 D14 D15

/StepDrvEnable1 /StepDrvEnable2 @Sol_ @Fan0 @FanFA @FANPWM1 @FANPWM2


MtrI1_1_

MtrI1_0_

MtrI0_1_

MtrI0_0_

3.3K R36 1.0K

TP52 R37

3.3K R34 1.0K

TP55 R129

3.3K R32 1.0K

TP46 R33

3.3K R30 1.0K

TP54 R128

/StepDrvEnable1

VCC

C29 CE3900p

R35 CE0.047u 10K

C31

TP51

VCC

CE0.047u

C28

MtrI1_PA MtrI1_PB MtrI1Dcy

C22

TP47

TP49

CE820p

TP50

TP42

TP48

PC4 CE0.1u

C20

CE820p

C25

TP41

TP43

PC3 CE0.1u

CE3900p

R31 CE0.047u 10K

C27

CE0.047u TP45

C24


TP44

T1

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC3 MTD2005

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC4 MTD2005

220

PG

220

27

7 21 9 15 16 19

10 12 14 18

8 20

R28 0.68ohm/1W

R29

VSB

LG A LG B NC NC NC NC

OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R24 0.68ohm/1W

220

27

7 21 9 15 16 19

10 12 14 18

8 20

VMTD

R25

VSB


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

+ C81 1000u/63V

VMTD

R27 0.68ohm/1W

R26

1

2 26 4

6 22

5 23 24

25 3

VCC

R23 0.68ohm/1W

R22

1

2 26 4

6 22

5 23 24

25 3

VCC

RSA

11

RSA

11

RSB

17

RSB

13

PG

13

VCC

C26

C23 CE820p

D16 D1FS6

D14 D1FS6

D15 D1FS6

D13 D1FS6

CE0.22u/50V

C33

VMTD

D33 EXCML20A390 D1FS6

D31 EXCML20A390 D1FS6 TP56 FL9

TP60 FL10


D30 D1FS6 TP61 FL11

FL12 TP70 EXCML20A390



D12 D1FS6

D26 D1FS6 TP59 FL15


D10 D1FS6

CE0.22u/50V

C30

CE820p

C21

VMTD


D11 D1FS6

D9 D1FS6

CE0.22u/50V

C32

CE0.22u/50V

+A_I1 +B_I1 -A_I1 -B_I1

PUMP2

+A_I0 +B_I0 -A_I0 -B_I0

PUMP1

MtrC0_1_

MtrC0_0_

MtrI3_1_

MtrI3_0_

MtrI2_1_

MtrI2_0_

3.3K R78 1.0K

TP128 R75

3.3K R77 1.0K

TP122 R74

3.3K R20 1.0K

TP16 R21

3.3K R18 1.0K

TP22 R127

3.3K R16 1.0K

TP12 R17

3.3K R14 1.0K

TP21 R126

VCC

TP14

VCC

C64 CE3900p

R76 CE0.047u 10K

C66

TP5

C3

TP6

TP13

C59 CE820p

TP114

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC1 MTD2005

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC2 MTD2005

220

IC8 MTD2005F

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

PG

R67 0.68ohm/1W

R65

22

23 20 25

27 16

26 17 18

19 24

VCC

R6 0.68ohm/1W

R5

1

2 26 4

6 22

5 23 24

25 3

VCC

R2 0.68ohm/1W

1

2 26 4

6 22

5 23 24

25 3

VCC

R1

TP116

TP108

PC8 CE0.1u

TP7

PC2 CE0.1u

CE820p

CE0.047uTP115

C65

C1

TP4

CE820p

TP127 MtrC0_PA MtrC0_PB MtrC0Dcy

C15 CE3900p

R19 CE0.047u 10K

C17

VCC

CE0.047uTP15

C14


C11 CE3900p

R15 CE0.047u 10K

C13

CE0.047u TP11

C10


TP10

PC1 CE0.1u TP9

RSA 5

17

RSA 11 RSA 11

13 PG

220

27

7 21 9 15 16 19

10 12 14 18

8 20

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

1 14

R68 0.68ohm/1W

R66 220


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R7 0.68ohm/1W

R8

VSB


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R3 0.68ohm/1W

220

27

7 21 9 15 16 19

10 12 14 18

8 20

VMTD

R4

VSB


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

RSB 17 RSB 17

C12

C60 CE820p

PUMP 3

EXCML20A390 D68 D1FS6

D67 D1FS6

FL36

FL37 EXCML20A390

D64 EXCML20A390 D1FS6 FL34

D62 D1FS6

+A_I3 +B_I3 -A_I3 -B_I3

+A_C0 +B_C0 -A_C0 -B_C0

MtrC1_1_

MtrC1_0_

MtrW_1_

MtrW_0_

MtrH_1_

MtrH_0_

T3

CAP UP/DOWN



TP24 FL2


D22 D1FS6 TP25 FL3

+A_I2 +B_I2 -A_I2 -B_I2

PUMP4 FL4 TP31 EXCML20A390




D18 D1FS6 TP28 FL7


D63 D1FS6

VMTD

VMTD

VMTD


D65 D1FS6

D61 D1FS6

CE0.22u/50V

C54

CE0.22u/50V

C55

C4 CE820p

D8 D1FS6

D6 D1FS6

D7 D1FS6

D5 D1FS6

CE0.22u/50V

C19

CE0.22u/50V

C16

CE820p

C2

D1FS6

D4

D1FS6

D2

D1FS6

D3

D1 D1FS6

CE0.22u/50V

C18

CE0.22u/50V

/StepDrvEnable2

VCC

R94 1.0K

R59 1.0K

3.3K

TP121 R56

R58 1.0K

3.3K

TP113 R55

R73 1.0K

3.3K

TP118 R70

R72 1.0K

3.3K

TP110 R69

R54 1.0K

3.3K

TP119 R51

R53 1.0K

3.3K

TP112 R50

VCC

VCC

C48 CE3900p

R57 CE0.047u 10K

C50

TP86

C43 CE820p

CE0.047u TP87

C49

TP117

TP109

PC6 CE0.1u

C56 CE820p

TP123 MtrC1_PA MtrC1_PB MtrC1Dcy

C61 CE3900p

R71 CE0.047u 10K

C63

VCC

TP151

TP149

PC7 CE0.1u

CE0.047u TP104 TP103

C62

TP150

C40 CE820p

TP111 MtrW_PA MtrW_PB MtrWDcy

C45 CE3900p

R52 CE0.047u 10K

C47

CE0.047u TP84

C46 TP83

TP120 MtrH_PA MtrH_PB MtrHDcy

PC5 CE0.1u TP148

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC5 MTD2005F

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

IC7 MTD2005F

220

VSA

VREFA VREFB CR

ENA A ENA B

PHA PHB DECAY

VCC ALM

220

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

1 14

VMTD

220

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

1 14

220

28 15 HS1 HS2 2 4 6 9 11 13 21

3 7 8 12

1 14

R48 1.0ohm/1W(NON)

R45


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R64 0.68ohm/1W

R62


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

VMTD

R43 1.0ohm/1W

R41


OUT1 OUT2 OUT3 OUT4

VMMA VMMB

IC6 MTD2005F(NON)

R47 1.0ohm/1W(NON)

R44

22

23 20 25

27 16

26 17 18

19 24

VCC

R63 0.68ohm/1W

R61

22

23 20 25

27 16

26 17 18

19 24

VCC

R42 1.0ohm/1W

R40

22

23 20 25

27 16

26 17 18

19 24

VCC

RSB

RSB

13 NC 13

RSA 5

RSB 10

NC 13

RSA 5 5

RSA

10 RSB 10

NC 13 NC 13

2-19

10

R96 1.0K

C36

VMTD

VMTD

C44 CE820p

D1FS6(NON)

D49

D1FS6(NON)

D45

D1FS6(NON)

D47

D43 D1FS6(NON)

CE0.22u/50V

C38

CE0.22u/50V

C39

C57 CE820p

D59 D1FS6

D55 D1FS6

D57 D1FS6

D53 D1FS6

FL32

FL31

D50 EXCML20A390 D1FS6(NON)

D46 EXCML20A390 D1FS6(NON) FL26

D48 EXCML20A390 D1FS6(NON) FL27

FL29EXCML20A390 +A_C1 +B_C1 D44 -A_C1 D1FS6(NON) FL28 -B_C1



+A_W +B_W -A_W -B_W

WIPER

Rese rve

FL33 EXCML20A390


D54 D1FS6


D37 EXCML20A390 D1FS6 FL22 D40 D1FS6

CE0.22u/50V

C51

WIPER HEIGHT FL25 EXCML20A390 +A_H +B_H D35 -A_H D1FS6 FL24 -B_H D39 EXCML20A390 D1FS6 FL23

CE0.22u/50V

C52

C41 CE820p

VMTD

D36 D1FS6

D38 D1FS6

D34 D1FS6

CE0.22u/50V

C35

CE0.22u/50V


2-4 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-20

SUB BOARD_Arrangement Diagram (Soldering Side)

2-21

SUB BOARD_Circuit Diagram 1/7

INK JUNCTION BOARD C1 CE0.1u

+5

P

CN1

CN2 FL1 FL2 FL3 FL4 FL5 FL6 FL7 FL8

C2 47u_16V IJGND Z_+A Z_-A Z_-B Z_+B

EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U

1 2 3 4 5 6 7 8

Z ROTARY

53014-08

ROTARY_+A ROTARY_-A ROTARY_-B ROTARY_+B

C15 22u_50V

UV_27

P +5

TH1 103HT

M

+

to SIGNAL JUNC CN108

M

+

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

C16 CE0.1u

T3

Z_ORG_sens

T4

Rotary_ORG_sens

IJGND

IJGND

+5 CN4

@INK_CLK

R3 R4 R15 R7

@INK_LOAD

0 0 0 0

INK_CLK INK_LOAD INK_OUT @INK_IN

1 2 3 4 5 6

T7 T8 T9

@INK_OUT

52808-06

INK_IN IJGND

52808-2971 IJGND CN5 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

+FAN -FAN

FL9 FL10 FL11 FL12

CIR_+A CIR_-A CIR_-B CIR_+B

EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U

1 2 3 4

CIRCULATION PUMP

53014-04 CN8

FEED_+A FEED_-A FEED_-B FEED_+B

FL13 FL14 FL15 FL16

EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U

1 2 3 4 5

+5_sleepB

FEED

53014-05 P

FEED_ORG_sens /Rotary_connect

T10

+

M

to SIGNAL JUNC CN107

MIST FAN (120)

5267-02 CN7

CN6

reserve_sens

C9 NoMount

C10 CE0.1u

@Serial_EN

+5

CN10

IJGND R16

Sub_to_Servo

1 2 3

0

@Servo_to_Sub C12 NoMount

Z_Sens

R10 NoMount

reserve

NoMount (53398-03) IJGND

52808-2971

IJGND

+5

CN11

IJGND R12

0 Serial_En

T13

R13

0 Servo to Sub

T14

1 2 3 4 5 53398-05 IJGND

T1 R1

Z_ORG_sens

C8 CE470p

53014-09

K

K

CN401

A

IJGND

D4 1SS355

A

IJGND

A

C7 CE470p

+5

to ROTARY JUNC

K

100 100

C6 NoMount

R2 10K

1 2 3 4 5 6 7 8 9

D1 D2 1SS355 1SS355

C5 +5 CE0.1u

K

R5 R6

+

A

/Rotary_connect Rotary_ORG_sens

P

IJGND

+5

T5 T6

IJGND T2

R14 10K

2

1

Q1 DTB123EK 3

CN3

C3 CE0.1u

C4 CE470p

M

+5_sleepB

+5_sleepB

100

D5 1SS355

IJGND IJGND

D3 D6 D7 UV_27 NoMount NoMount NoMount A K A K A K (1SS355) (1SS355) (1SS355) +5 T12

R17

NoMount

CN13 1 2 3

C14 CE0.1u

LED_LASER (reserve)

R8

FEED_ORG_Sens

NoMount IJGND (5267-03)

+5_sleepB

T11 0

C11 NoMount

Z_sens

IJGND

C13 NoMount IJGND

2-22

CN12 1 2 3 53014-03

IJGND

FEED_ORG_Sens


DC JUNCTION BOARD CN203

CN205 1 2 3 4 5 6 7

to LFA100-27

F201 01543.15DR

1 2 3 4 5 6

+27

to SERVO BOARD CN16

B6P-VH

B7P-VH PJGND

PPJGND

PJGND

R208 0

CN207 1 2 3 4 5 6 7 8

to LEB150F-0536

+41

F200 NoMount

+5

B8P-VH PPJGNDPJGND

CN208 1 2 3 4 5

+

PPJGND T201 CN209

R200 1.0K_0.5W

PPJGND

1 2 3 4

/sleep C201 4.7u/50V

Q200 2SJ553S PJGND

Q201 DTC114EK

1

2

T202 Q202 +5 DTB123EK 3 1

PJGND

CN210

R202

HEAD_POWER_ON

0

C203 NoMount +5 PJGND

R203 10K

2

to SWPS V-Control

1 2 3 4 5

R201 2.2K_0.5W

3

PJGND 2

3

1 Q203 DTC114EK

1 2 3 4 5 6 7 8 9 10

to SIGNAL JUNCTION BOARD CN100

53014-10

T203

R204 10K

53014-05

to MAIN BOARD CN22

53014-04

C202 4.7u/50V

CN211

to MAIN BOARD CN19

B5P-VH

M

C200 NoMount (220u_50V)

P

T200

PJGND R205 0

PJGND PJGND +27

LCD_E

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

/SW0 /SW1 /HRESET DBB0 DBB1 DBB2 DBB3 DBB4 DBB5 DBB6 DBB7

D200 NoMount (RB160M-60) C204 NoMount R207 (4.7u/50V) NoMount

PJGND

CN215 1 2 3 4 5 6 7 8 9 10 11 12 13 14

/LED PJGND

to PANEL BOARD CN51 , CN52

53014-14 PJGND

AC JUNCTION BOARD 1 2 3 B2P3-VH

M

IC200 1 2 3 4

S1 G1 S2 G2

+27

D1 D1 D2 D2

8 7 6 5

CN201 1 2 3

to LEB150F-0536

B2P3-VH CN204 1 2 3

to LFA100F-24

B2P3-VH CN206 1 2 3

reserve

NoMount (B2P3-VH)

2-23

D201 RB160M-60 CN212 1 2

R209 NoMount PJGND

/LCD_CS

CN200

R206 NoMount

P

C205 PJGND NoMount (10u_50V)

NoMount PJGND (UPA1774)

53014-12 PJGND

52806-24

to POWER SW

K

A

A

1 2 3 4 5 6 7 8 9 10 11 12

+

LCD_RS LCD_RW +5

CN214

CN213

K

+5

5267-02

Cooling FAN

VCC

VCC

R12 R11

TP2 TP1

RA22 EXBA10E103J

TP58 TP76

+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 Sol_+ Sol_-

Therm T72 T65 T71 T64 T70 /SensCov Serial_IN

C7

52808-2691

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN2

VCC

TP74 TP73 TP68 TP64 TP57 TP53 TP40 TP39 TP38 TP37 TP36 TP34 TP29 TP26 TP23 TP18 TP27 TP30

TP19TP17TP8

+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H +FAN -FAN

R9 R10 R13

100 100 100

Monitor

CE470p

C6

CE470p

C5

CE470p

C9

11

74LVC14

IC19E

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

10

74LVC541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC18

C106 CE1.0u

R159 10K

9

13

5

8

74LVC14

74LVC14 IC19F

IC19C

74LVC14

IC19D

CE0.1u

/SensWOrg

12

6

R109 R108

/SensC0 /SensC1 /SensCVOrg

PC14

VCC3

18 17 16 15 14 13 12 11

T18

SEL2 RST

T4 T14

VCC3

VCC3

T11

/CS1 /CS2

Q1 DTC114EK

SEL6410E

LED1

VCC

R130 220

10K(NON)

R160

Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS

@/SensCVOrg @/SensC1 @/SensHOrg

R169 10K

CE470p

C8

53398-0590

5 4 3 2 1

CN12

VCC

1 19

2 3 4 5 6 7 8 9

12K 0.1% R166

VCC3

@/SensWOrg @/SensC0

RA23 EXBA10E103J

VCC3

CE470p

T66

100 100


@/SensC0 @/SensC1 @/SensCVOrg @/SensWOrg @/SensHOrg @/SensR0 @/SensR1

52808-2691

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1

1

CN1


6

10 2 9 3 8 4 7 5

6

10 2 9 3 8 4 7 5

2

JP2 Pad

CE0.1u

PC27

Ctrg_TXD

Ctrg_RXD

/SensHOrg

/SerialStart

10K 10K

SEL SEL1

2

VCC3

Y2 8.0MHz

3

1

R105 10K

R154

RA21 EXBA10E103J

CLK32

CE22p

VCC3


R106 NON

VCC3

109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

CE0.1u

PC28

VCC3

LED SEL SEL1

TP156 TP158 TP159

R100 1.8K

CE18p

C102

R107 0

VCC3

T58

6

10K

/H8S_RESET

T17

220

/RD /HWR /LWR

A1 A2 A3 A4 A5

C103 CE0.1u

CPU ID:0010

FWE

RA20 EXBA10E103J

RA19 EXBA10E103J

VCC3

RA12 EXBA10E103J

/SensWOrg

RA17 EXBA10E102J

A[1..16]

72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

PC23 CE0.1u

D0 D1 D2 D3 D4 D5 D6 D7

MtrC1_PB MtrC1_PA MtrC0_PB MtrC0_PA MtrA_PB MtrA_PA

MtrI0_PB MtrI0_PA

CE0.1u

10 2 9 3 8 4 7 5

T43 T47

RA11 EXBA10E103J

VCC3

6

1

Serial_LOAD

RA10 EXBV8V103J

Sol_Rush Sol_Hold Mstep_Hold

Mstep2B Mstep2A Mstep1B Mstep1A Mstep0B Mstep0A

FWE

PC22

D4 D5 D6 D7

D15 D0 D1 D2 D3

VCC3

MtrW_PB MtrW_PA MtrH_PB MtrH_PA

RA16 EXBV8V102J


H8S/267X-QFP144

IC15

A1 A2 A3 A4 A5 A6 A7 5 7 4 8 3 9 2 10 1

C104

6

10K

RA18 EXBV8V103J

A6 A7 A8 A9 A10 A11 A8 A9 A10 A11 A12 A13 A14 A15 5 7 4 8 3 9 2 10 1

3

10K R133 10K

R168

1

10K R95

A12 A13 A14 A15 A16 A16 10K

R152 R132

1

TP147 TP157 TP155

1

R167

33 R153

6

10 2 9 3 8 4 7 5

8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4

8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 1 D8 D9 D10 D11

5 7 4 8 3 9 2 10 6

6

D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 D12 D13 D14

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4

/StepDrvEnable

RA15 EXBA10E102J

5 7 4 8 3 9 2 10 6

2-24 1

VCC3

VCC3

MtrI2_PB MtrI2_PA MtrI1_PB MtrI1_PA

MtrADcy

/RD

/CS1

/LWR

14

22

20

27

11 12 13 15 16 17 18 19

CY7C1399

GND

OE

CS

WE


IC16

Serial_CLK Serial_LOAD Serial_OUT Serial_STORE

MtrI3_PB MtrI3_PA

D0 D1 D2 D3 D4 D5 D6 D7

A[1..16]

VCC3



PC25 CE0.1u

28

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

/StepDrvEnable

/HWR

FANPWM1 FANPWM2

1 19

2 3 4 5 6 7 8 9



18 17 16 15 14 13 12 11

CE0.1u

PC11

VCC

PC24 CE0.1u

28

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

74VHCT541

E1 E2

D1 D2 D3 D4 D5 D6 D7 D8

IC14

CY7C1399

GND

OE

CS

WE


IC13

TP154

14

22

20

27

11 12 13 15 16 17 18 19

D[0..15] D8 D9 D10 D11 D12 D13 D14 D15

/StepDrvEnable1 /StepDrvEnable2 @Sol_ @Fan0 @FanFA @FANPWM1 @FANPWM2


HGND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB

SCK3_ZB SCK3_YB

ENC_PHASE_A

ENC_PHASE_B

R310 10K (NON)

R318

HGND

+5

HGND

HGND

+5

HGND

53398-04

1 2 3 4

CN316

TP302 TP303 TP304

5

4

IC300B TC74VHCT08

6

TP328 TP329 TP330

TP325

TP343 TP344 TP345 TP346

THERM_1

HGND

NoMount

C321

TP334 TP335 TP336 TP337

10

9

TP316 TP317 TP318 TP319

HGND

NoMount

C319

TP308 TP309 TP310 TP311

IC300C TC74VHCT08

8

R319 10K

TP324

NoMount (53261-05)

1 2 3 4 5

CN315

HEAD_UD /P_SIDE_ON

TP342

0 (NON)

R314 0

2

Q300 DTC114EK

HGND

R327 1.0K (NON)

+5

SCK3_YA SCK3_ZA SI3_YA SI3_ZA

HEAD_TH1

ENC_PHASE_B

ENC_PHASE_A

HEAD_TH2

HEAD_UD

HGND

VHV0 VHV1 HGND COM1 HGND COM1 HGND COM1 HGND COM1 HGND COM3 HGND P_SIDE HEAD_UD /P_SIDE_ON HEAD_CHECK HEAD_TH2 HGND LAT1 HGND CH1 HGND NCHG1

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN308

VHV0 VHV1

HGND

VHV0 VHV0 COM0 HGND COM0 HGND COM0 HGND COM0 HGND COM3 HGND ENC_PHASE_A +5 ENC_PHASE_B HGND HEAD_TH1 HGND LAT0 HGND CH0 HGND NCHG0 HGND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN300

3

1

+5

R315 10K

TP326

+5

R301 10K

+5

HGND


+5 HGND NCHG1 HGND LAT1 HGND CH1

HGND COM1 HGND COM1 HGND COM1 HGND HGND

SCK1_ZB SCK1_YB SI1_ZB SI1_YB

VHV1 HGND COM1 HGND COM1 HGND COM1 HGND CHECK1 +5 NCHG1 HGND LAT1 HGND CH1 HGND

VHV0

HGND






VHV0

52808-21

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN312

52808-21

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN306

52808-21

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN304

52808-21

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN301

K

Y

W

G

VHV1 VHV1 COM2 HGND COM2 HGND COM2 HGND COM2 HGND COM3 HGND COM3 HGND LAT3 HGND CH3 HGND NCHG3 HGND LAT2 HGND CH2 HGND NCHG2 HGND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB

HGND

HGND

NoMount

C322


TP347 TP348 TP349 TP350

SCK3_ZB SCK3_YB SI3_YB SI3_ZB

TP338 TP339 TP340 TP341

NCHG3 LAT3 CH3

TP331 TP332 TP333

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN302

VHV1

R316 10K

TP327

+5

SI3_YB SI3_ZB

NCHG3

CH3

LAT3

2

1

HGND






VHV1

IC300A TC74VHCT08

3

TP301

52808-21 (NON)

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN313

52808-21 (NON)

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN307

NoMount

UV27

R302 10K

+5

HGND

HGND

C317 C316 CE0.1u 47u_16V

HGND

+

+5

MIST_FAN_PWM

+27

C314 CE0.1u

C313 +5_sleepA 47u_16V

+

M

C

R317

HEAD_TH1

HGND

HGND

R324 10K

2

2

R322 33K

33

R325

HGND

+5

+5

R313 10K

HGND +27 C323 P M

D1 D1 D2 D2 UPA1774

S1 G1 S2 G2

+5_sleepA

1 2 3 4

IC303

22u_50V 8 7 6 5

HGND

5267-06

1 2 3 4 5 6

CN310

0

P C302 10u_50V

+

THERM_1

D303 1SS355 A K

RB160M-60

+5

5267-02

1 2

CN314

5267-03

1 2 3

K

13

12

HGND

CE0.1u HGND

HGND

C306

SEL6410E

CN311

HGND

C315 100u_10V

+

D300 A

IC300D TC74VHCT08

11

330

R300

HGND

D304 1SS355 A K

+5

L300 RCH895NP-181K 2 3 1 4 D301

D302 1SS355 A K

THERM_2

+5

+5

HGND

M

HGND

R309

10K_1%

R307

0

R305

10K_1%

R303

C305 CE0.1u

VHV1

HGND

C307 CE0.1u

C311 CE0.1u

R321 10K

R323 10K

6

5

2

3

IC301B BA-10358F HGND

C324 4.7u/50V

C312 22u_50V

+

UV27

+5

IC301A BA-10358F

1

C301 10u_50V

+

HGND

Q301 DTC114EK

2

10K

Q304 DTC114EK

HGND

7

R312

Q303 DTC114EK

HGND

C310 CE470p

100

0

R308

0

R304

C304 CE0.1u

VHV0

HGND

C300 47u_16V

+

HEAD_TH2

C303 CE0.1u

P M

Q302 DTA114EKA

+5

+5

HGND

C318 NON

R326 0

/P_SIDE_ON 2

52808-21

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN305

52808-21

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN303

C308 C309 22u_50V CE0.1u

+

HGND






VHV1

Lamp_Therm_Fault

Lamp_connect

Lamp_Enable

HGND

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN309

TP320 TP321 TP322 TP323

THERM_2

HGND

C320

TP312 TP313 TP314 TP315

TP305 TP306 TP307

TP300

P M

3 1

P M 8 4

VHV0

P P

1 3

P M

M M

K A

3 1 3 1

P

2-25

+

M

14 GND VCC 7

PRINT CARRIAGE BOARD


+5

NoMount (52806-24)

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN53

53014-14

1 2 3 4 5 6 7 8 9 10 11 12 13 14

CN52

53014-12

1 2 3 4 5 6 7 8 9 10 11 12

CN51

/HRESET

/SW1

/SW0

to DC JUNC CN213 , CN215

+5

+

C53 47u_16V

P

M

C66 CE0.1u

R69 R70 R71 R72 R73 R74 R75 R76

100 100 100 100 100 100 100 100

PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7

/LED

/LCD_CS

/HRESET

/SW1

/SW0

LCD_E

LCD_RS LCD_RW

C50 NoMount

R52 100

100

100

100

C65 NoMount

R68

100

C57 NoMount

R67

C56 NoMount

R66

C55 NoMount

R64

PD[0..7]

100

R55

100

R53

100

R50





1 11

19 1

2 3 4 5 6 7 8 9

E DIR

A0 A1 A2 A3 A4 A5 A6 A7

IC57

E DIR

IC56 2 A0 3 A1 4 A2 5 A3 6 A4 7 A5 8 A6 9 A7

19 1

+5

+5

+5

19 1

+5

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

2 5 6 9 12 15 16 19

TC74VHCT245AFT

E DIR

A0 A1 A2 A3 A4 A5 A6 A7

2 3 4 5 6 7 8 9

8

TC74VHC32FT

6

TC74VHC32FT

3

TC74VHC32FT

18 17 16 15 14 13 12 11

18 17 16 15 14 13 12 11

TC74VHCT245AFT

B0 B1 B2 B3 B4 B5 B6 B7

TC74VHCT245AFT

B0 B1 B2 B3 B4 B5 B6 B7

SN74HCT273APWR

10

IC53C 9

5

IC53B 4

2

19 18 17 16 15 14 13 12

+5

TC74VHCT574AFT

1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q

3

TC74VHC32FT

OC CLK

IC53A 1

CLK CLR

IC55 3 D1 4 D2 7 D3 8 D4 13 D5 14 D6 17 D7 18 D8

11 1

2

IC52 2 1D 3 2D 4 3D 5 4D 6 5D 7 6D 8 7D 9 8D

IC54 18 B0 17 B1 16 B2 15 B3 14 B4 13 B5 12 B6 11 B7

C54 CE100p

C52 CE100p

C51 CE100p


TC74VHC14FT

14

+5

20 7

VCC

10

GND

IC51A 1

+5 2

1 2 3 4 5

1 2 3 4 5

10 9 8 7 6

R60 10K

10 9 8 7 6 EXBA10E103J

RA51

+5

+5

R54 10K

EXBA10E103J

RA50

DTD113EK

Q53

470

R58

+5

+5

R62

R61 10K 100

Q55 2SK2796S-TR

EVQ21305R EVQ21305R EVQ21305R EVQ21305R

SW52 SW53 SW54

EVQ21305R EVQ21305R EVQ21305R

SW61 SW62

EVQ21305R

EVQ21305R SW60

SW63

EVQ21305R SW59

EVQ21305R

SW57

SW58

EVQ21305R

SW56

EVQ21305R

EVQ21305R

SW51

SW55

EW162G2GLY

LCD50

+X CURSOL +Y CURSOL -Y CURSOL -X CURSOL MENU ENTER

FUNCTION PAUSE POWER SETUP +A CURSOR -A CURSOR +Z CURSOR -Z CURSOR

To LCD

MDF7-16P-2.54DSA(55)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CN50

SW50

VLED VLSS

VSS VDD V0 RS R/W E

C68 CE0.1u

+

C67 +5 47u_16V P M

2

20

VCC

2

3 1

IC50A

3 1

2

2

DTD113EK

Q50

DTD113EK

Q58

2

DTD113EK

Q51

3 1

1

2

DTD113EK

Q52

3 Q54

+5

2

1

2

A

A

390

A

BUZZER

SEL6410E

K

LED55 330

R65

ROTARY

390

POWER R59

390

PAUSE R57

SLR343BC4T3F

K

LED53

330

R51

SETUP R56

SLR343BC4T3F

K

LED52

MMB-12C-5

BZ50

A

BUSY

SLR343BC4T3F

K

LED51

SEL6410E

A

LED50 K

Q57 DTD113EK

DTD113EK

NoMount

R63

1

GND

10

20

VCC

GND

10

20

VCC

GND

10

20

VCC

GND

10

3 1

3 1 3 1

C58 CE0.1u

+5

C59 CE0.1u

C60 CE0.1u

C61 CE0.1u

C62 CE0.1u

C63 CE0.1u

4

IC50B

+5

C64 CE0.1u

TC74VHC14FT

12

TC74VHC14FT

10

TC74VHC14FT IC50E

8

TC74VHC14FT IC50D

6

TC74VHC14FT IC50C

IC50F

13

11

9

5

3

+5 14

2-26

7

PANEL BAORD


to CARRIAGE CN309

to SERVO CN10

SIJGND

+

C107 47u_63V

C128 CE0.1u

R131

R129

T118

33

33

SIJGND

C140 CE0.1u

C141 47u_16V

+

SIJGND

C136 CE0.1u

@Mist_FAN_PWM T125 +5

+27

SIJGND

C138 10u_16V

+

R130

+3.3

SIJGND

1

+5

SIJGND

1 2 3

4

5

HD74LV1G126A

OE VCC A GND Y

IC108

3

R110

C169 CE4.7u/25V

SIJGND

C104 CE0.1u

C131 CE0.1u

SIJGND

R137

C135 CE0.1u

R106 10K

C139 CE100p

R150 10K

+ C143 CE0.1u

SIJGND

SIJGND

C142 47u_16V

+5

Q102 DTC114EK

2

T114

D100 1SS355

T111

SIJGND

T107

Relay_HARD_ON

UPA1774

R123 10K

+5_sleepA

SIJGND +5_sleepB

T105

IC102 SIJGND 1 8 S1 D1 2 7 G1 D1 3 6 S2 D2 4 5 G2 D2

@RELAY_soft_ON

+5

C105 NoMount (10u_16V) P M

@Lamp_Therm_Fault

SIJGND

33

@Lamp_connect

33 Q100 DTC114EK

IC107 1 5 OE VCC 2 A SIJGND 3 4 GND Y SIJGND HD74LV1G126A T123 SIJGND +3.3 R135 1.0K

T119

1.0K

C115 220u_50V

C118 CE0.1u SIJGND

+

4

5

HD74LV1GT14A

NC VCC A GND Y

IC100

SIJGND

1 2 C106 3 220u_10V

+

+5

C108 CE0.1u SIJGND +27

C132 CE0.1u

@Lamp_Enable

C129 220u_50V SIJGND

+

UV_27

T110 EOC

T108 DATA_OUT

Cooling_FAN

C113 CE0.1u

+41

C137 +5_sleepA CE0.1u

SIJGND

36FMN-BTK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN104

53398-06 SIJGND

1 2 3 4 5 6

CN102

SIJGND

P

M

53014-10

P

M

P

M

P

M

to DC JUNC CN210

P

M

2

HEAD_POWER_ON

P

M

K A

3 1

T101

P M

1 2 3 4 5 6 7 8 9 10

4

1

+27

OUT

UPC2933T

GND

IN

IC109

+

T128

R139 10K

+3.3

C133 CE470p

T121

SIJGND

1

R125 1.0K_0.5W

Q101 2SJ553S

+5_sleepB

+5_sleepA

T104

T103

SIJGND C145 47u_16V SIJGND

C144 CE0.1u

3

D101 1SS355 K A

Q103 DTC114EK

C100 CE0.1u SIJGND

T102

R120 1.0K_0.5W

T113

SIJGND

C122 CE0.1u

SIJGND

C117 CE0.1u

SIJGND

C111 CE0.1u

SIJGND

R140 10K_0.1%

R100 33

SIJGND R127 10K 3

C127 CE1000p

R161 4.7 / 0.25W

AJVN5247F

COM NO

Coil + Coil 3 4

R116 1.2K

R114 10K

RELAY100

SIJGND

1 2

SIJGND

UV_27

R113 27K

R111 33K

SIJGND

+41

R108 1.2K

R103 10K

SIJGND

+27

Ambient_Th

2

CN100

P M

2-27 C134 CE470p

100 100

SIJGND T120 R133 R134

SIJGND

3

UV_27

SIJGND

Lamp_Power_ON Lamp_Power_slow_ON

T116

0 0

SIJGND

C116 10u_16V

+

+5

T154 T155 T156 R105 R107 C109 100p

C103 CE0.1u

C102 CE0.1u

+ C101 10u_16V

C119 CE0.1u

SIJGND

10

15 17 18 19 16 13 14

20

+5

DATA_OUT EOC

01543.15DR

Q104 DTC114EK 1

R122 10K

F100

TLC1543IDB

A0 VCC A1 A2 /CS A3 ADDRESS A4 I/O_CLK A5 EOC A6 DATA_OUT A7 VREF A8 VREF+ A9 A10 GND

IC101

SIJGND

T115

SIJGND

1 2 3 4 5 6 7 8 9 11 12

T100

2

P M P

+ M

SIGNAL JUNCTION BOARD 1/2

C114 100p

R101 R102 R104

SIJGND

C110 100p

+5

+3.3

4

5

4

5

4

5

+5

1.0K 1 2 3

1.0K

R128

1 2 3

1 2 3

1 2 3

1.0K 1 2 3

1.0K

R118

1 2 3

T117

T122

SIJGND

R154 33

SIJGND

T109

C123 CE100p

R117 33

R126 10K

R136 10K

T124

T126 T127

SIJGND

HEAD_POWER_ON RELAY_soft_ON @Lamp_Therm_Fault @Lamp_connect Lamp_Power_slow_ON

Z_Sens

Mist_FAN_PWM

SIJGND

SIJGND

R132 10K

C125 CE100p SIJGND

SIJGND

R119 33

SIJGND T112

Lamp_Power_ON

C120 CE100p

R112 33

SIJGND

SIJGND

C130 CE100p SIJGND

T106

SIJGND

R124 33

HD74LV1G126A

VCC OE A Y GND

IC105

HD74LV1G126A

VCC OE A Y GND

IC104

R115

HD74LV1G126A

C160 CE100p

T153

HD74LV1G126A

VCC OE A Y GND

IC113

1.0K

R109

VCC OE A Y GND

IC103

SIJGND

4

5

4

5

4

5

HD74LV1G126A

VCC OE A Y GND

IC106

R121

SIJGND

C124 CE0.1u

+5

SIJGND

C121 CE0.1u

+5

SIJGND

C112 CE0.1u

HD74LV1GT14A SIJGND R162 10K

VCC NC A Y GND

IC112

SIJGND

@RELAY_soft_ON

SIJGND

C159 CE0.1u

SIJGND @Mist_FAN_PWM

C161 CE0.1u

+5

SIJGND

C126 CE0.1u

@Lamp_Enable

33 33 33

1 2 3 4 5 6

CN101

SIJGND

R138 10K

52808-28 SIJGND

28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN103

NoMount SIJGND (53398-06)

+5

to SERVO BOARD CN6

Reserve


to MAIN BOARD

to SENS JUNCTION CN503

to SERVO BOARD CN1

+5

+5_sleepB

C154 CE0.1u

+5

SIJGND

53014-11

C168 NoMount

C167 NoMount

Z_Height_sens

Wipe_ORG_sens

T152

reserve_sens

T151 /Rotary_connect

T150 Mentenance_Cover_R

T149 Front_Cover

T148 Print_ORG_sens

SIJGND

SIJGND

CN114

1 2 3 4 5 6 7 8 9 10 11

0

R160

C166 NoMount

0

R159

SIJGND

52808-21

0

R158

Print_ORG_sens

52808-21

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

to SENS JUNCTION CN506

CN111

PUMP2_+A PUMP2_-A PUMP2_-B PUMP2_+B +5

+5 P

T143

NoMount (47u_16V)

SIJGND

53014-05

5 4 3 2 1

CN113

52808-06

6 5 4 3 2 1

CN112

T142

52808-2971

33

33

29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Servo_to_Sub Sub_to_Servo Serial_EN

INK_CLK INK_LOAD INK_OUT @INK_IN

INK_IN

R147

33 33 33

SIJGND

C156 CE100p

2 3 4 5 6 7 8 9 19 1

18 17 16 15 14 13 12 11

53398-03

4

5

HD74LV1G126A

OE VCC A GND Y

+3.3

SIJGND

C155 CE0.1u

SIJGND @INK_CLK @INK_LOAD @INK_OUT @Servo_to_Sub @Serial_EN

CN1

IC110 RD74LVC541B

B0 B1 B2 B3 B4 B5 B6 B7

CE0.1u

C151

1.0K IC111

R148 1 2 3

+5

SIJGND

E DIR

A0 A1 A2 A3 A4 A5 A6 A7

SIJGND

T147

T145 T146

R149 33

33

33

T141

SIJGND

C164 NoMount

/Rotary_connect

FEED_ORG_sens

Cooling_FAN

1 2 3

CN109

to INK JUNCTION

C162 NoMount

+5_sleepB

T139 T140

@Servo_to_Sub

Sub_to_Servo

@Serial_EN

R145

R141 R142 R144

0

0

reserve_sens

Z_Sens

T135

T130

R156

R151

FEED_+A FEED_-A FEED_-B FEED_+B

CIR_+A CIR_-A CIR_-B CIR_+B

+FAN -FAN

SIJGND

CN107

C150 47u_16V

C153 NoMount SIJGND

SIJGND

R146

SIJGND

T144

+5

+

C152 NoMount

R143

C149 CE0.1u

SIJGND

SIJGND

+5

to INK JUNCTION CN6

to SERVO BOARD CN9

to SERVO BOARD CN8

Mentenance_Cover_R

Relay_HARD_ON

+5_sleepB

SIJGND FEED_ORG_sens Rotary_ORG_sens Z_Height_sens

Front_Cover

+5

WIPE_+A WIPE_-A WIPE_-B WIPE_+B

T132 T133 T134

M

C147

ROTARY_+A ROTARY_+B ROTARY_-A ROTARY_-B

Z_+A Z_+B Z_-A Z_-B WIPE_+A WIPE_+B WIPE_-A WIPE_-B

SIJGND

52808-26

21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PUMP1_+A PUMP1_-A PUMP1_-B PUMP1_+B

T137 Wipe_ORG_sens T138 Z_ORG_sens

SIJGND

C148 47u_16V

+

to SERVO BOARD CN2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

CN106

CN110

UV_27

C146 CE0.1u

P

M

FEED_+A FEED_+B FEED_-A FEED_-B PUMP1_+A PUMP1_+B PUMP1_-A PUMP1_-B CIR_+A CIR_+B CIR_-A CIR_-B PUMP2_+A PUMP2_+B PUMP2_-A PUMP2_-B

SIJGND

52808-26

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

P M

CN105

20 VCC

2-28

GND

+ 10

SIGNAL JUNCTION BOARD 2/2

T136

T131

T129

@INK_IN

0

R157

INK_IN

@INK_OUT

@INK_LOAD

@INK_CLK

0

R155

Ambient_Th

ROTARY_+A ROTARY_-A ROTARY_-B ROTARY_+B

Z_+A Z_-A Z_-B Z_+B

+5

SIJGND

52808-2971

29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN108

Rotary_ORG_sens

Z_ORG_sens

C163 NoMount SIJGND C165 NoMount

UV_27


2-5 INK SYSTEM BOARD INK SYSTEM BOARD_Arrangement Diagram (Component Side)

2-29

NoMount

2 1

CN1201

NoMount

2 1

CN1101

NoMount

2 1

CN1001

NoMount

2 1

CN901

NoMount

2 1

CN801

NoMount

2 1

CN701

5268-02

2 1

CN601

5268-02

2 1

CN501

5268-02

2 1

CN401

5268-02

2 1

CN301

5268-02

2 1

CN201

5268-02

3 4

5

5

5

5

5

5

5

5

5

5

5

NoMount

3 4

1 2

CN1203

CARTRIDGE IC BOARD

NoMount

3 4

1 2

CN1103

CARTRIDGE IC BOARD

NoMount

3 4

1 2

CN1003

CARTRIDGE IC BOARD

NoMount

3 4

1 2

CN903

CARTRIDGE IC BOARD

NoMount

3 4

1 2

CN803

CARTRIDGE IC BOARD

NoMount

3 4

1 2

CN703

CARTRIDGE IC BOARD

CN032-004-000

3 4

1 2

CN603

CARTRIDGE IC BOARD

CN032-004-000

3 4

1 2

C28 47u_16V

isp Writer

+

+5

53398-08

1 2 3 4 5 6 7 8

CN18

47u_16V

Serial_En Sub_to_Servo Servo_to_Sub

PC12 CE0.1u

SUB_DATA_in

PC8 CE0.1u

SUB_CLK_in SUB_LOAD_in SUB_DATA_out

PC1 CE0.1u

+ C22

+5

+5

CN503

53398-05

1 2 3 4 5

CN17

52808-06

6 5 4 3 2 1

CN14

+5

To SERVO BOARD

CARTRIDGE IC BOARD

CN032-004-000

3 4

1 2

CN403

CARTRIDGE IC BOARD

CN032-004-000

3 4

1 2

CN303

CARTRIDGE IC BOARD

CN032-004-000

3 4

1 2

CN203

CARTRIDGE IC BOARD

CN032-004-000

5

+3.3

4

1

100

R10

A

3

PC7 CE0.1u

TCK

TMS

TDO TDI

R9

R2

C23

C17 C30

R12 NoMount

47u_16V

+5

R7 10K

+5

CE0.1u

PC17

+3.3

CE0.1u

PC18

+3.3 PC6

PC5

CE330p

C34

PC9

PC4

R11 NoMount

R8 10K

TP23

GND 1-W NC VDD

RXD TXD POL VPP

IC4 GND 1-W NC VDD

1 2 3 4

TP39

TP35 TP36 TP37 TP38

TP32 TP26 TP33 TP27 TP34

TP29 TP30 TP31 TP25

19 1

2 3 4 5 6 7 8 9

PC13 NoMount

PC19 CE0.1u

DS2480B+T&R +5

RXD TXD POL VPP

IC7

TDO

CE0.1u

PC3

CE0.1u

NoMount +5 (DS2480B+T&R)

8 7 6 5

E DIR

1 2 3 4

A0 A1 A2 A3 A4 A5 A6 A7

TMS

PC2

TP16

8 7 6 5

TP24

TP17

CE0.1u CE0.1u CE0.1u

PC10

CE0.1u CE0.1u CE0.1u

PC11

CE330p CE330p CE330p

C29

+ C27

+3.3

CE330p

0

0

B0 B1 B2 B3 B4 B5 B6 B7

IC2 18 17 16 15 14 13 12 11

PC15 CE0.1u

INK TANK BOARD

UPC2933T

GND

IN

OUT

1SS355

IC3

K

100 100

R1 R5

C33 NoMount

100 100

R4 R3

D1

R14 10K

R13 10K

+3.3

TP13 TP6 TP4 TP1 TP14 TP18 TP22

C19 NoMount

+3.3

20 VCC GND 10

1 2

GND TMS F0 F2 F4 F6 GND(Bank 1) F8 F10 F12 F13 IN VCCO(Bank 1) G14 G12 G10 G8 GND(Bank 1) G6 G5 G4 G2 IN TDO VCC

D2 NoMount

TP40

D3 UDZS 7.5B

TP15

TP28

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

SN74LVC245APWR

R6 22K

2.2u_50V

+ C35

+3.3

D4 1SS355

@SUB_CLK_in @SUB_LOAD_in @SUB_DATA_out @SUB_DATA_in @Serial_En @Sub_to_Servo @Servo_to_Sub

TP21 TP20

K A

P M

2 1

P

M

TP19

LC4128V-75TN100C

IC1

RA11 NoMount (EXBV8V103JV)

R15 NoMount

TP8 TP7

CN103

P

M

+5

8 7 6 5 +5

1 2 3 4 PC14 NoMount (CE0.1u)

PC16 CE0.1u

+5

+5

RA10 EXBV8V103JV

+5

+5

VCC TCK IN C2 C4 C5 C6 GND(Bank 0) C8 C10 C12 C14 VCCO(Bank 0) IN B13 B12 B10 B8 GND(Bank 0) B6 B4 B2 B0 TDI GND

16 3 6 11 10 9 7 8

16 3 6 11 10 9 7 8

+3.3

0 1 2 3 4 5 6 7

13 14 15 12 1 5 2 4

NoMount

TP3

TP2

0 1 2 3 4 5 6 7

13 14 15 12 1 5 2 4

+5

TP9 TP12 TP10 TP11

RA12 EXBV8V222JV

NoMount

NoMount (TC74HC4051AFT)

VCC COM INH A B C Vee GND

IC6

R17

TC74HC4051AFT

VCC COM INH A B C Vee GND

IC5

R16

TDI

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

TCK

C31

C26

C25

C21

C20

C18

C2 C3

C4

C6

C7

C8

C11

C14

C15

C16

5 6 7 8

+5

RA13 NoMount (EXBV8V222JV)

RA14 EXBV8V222JV

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

C12

R19 NoMount

R18 NoMount

EXBV8V101JV

RA6

4 3 2 1

EXBV8V101JV

RA5

EXBV8V101JV

RA4

EXBV8V101JV

RA3

EXBV8V101JV

RA7


C13

C10

5 6 7 8

5 6 7 8

5 6 7 8

5 6 7 8

4 3 2 1

1 EXBV8V101JV

RA9


C9


C5


C1


C24


C32

5 6 7 8

+3.3

RA8 EXBA10E103J

6

+3.3

RA1 EXBA10E103J

10 2 9 3 8 4 7 5 1 1

CARTRIDGE IC BOARD

P M

K A K A

TP5

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 E14 E12 E10 E8 GND(Bank 1) VCCO(Bank 1) E6 E4 E2 E0 VCC CLK2/I CLK1/I D0 D2 D4 D6 VCCO(Bank 0) GND(Bank 0) D8 D10 D12 D13 IN GND

GND IN H13 H12 H10 H8 GND(Bank 1) VCCO(Bank 1) H6 H4 H2 H0/GOE1 CLK3/I CLK0/I VCC A0/GOE0 A2 A4 A6 VCCO(Bank 0) GND(Bank 0) A8 A10 A12 A14 8 7 6 5

8 7 6 5 1 2 3 4

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4

8 7 6 5 1 2 3 4 8 7 6 5

2-30

1 2 3 4

6 +3.3

10 2 9 3 8 4 7 5 RA2 EXBA10E103J

6

10 2 9 3 8 4 7 5

CN101

NoMount

R26

NoMount

NoMount

R29 R30

NoMount

R28

NoMount

NoMount

NoMount

R23

NoMount

NoMount

R22

R24

NoMount

R21

R25

NoMount

R20

R27

1 2 3 4

CN13

1 2 3 4

CN12

1 2 3 4

CN11

1 2 3 4

CN10

1 2 3 4

CN9

1 2 3 4

CN8

1 2 3 4

CN6

1 2 3 4

CN5

1 2 3 4

CN4

1 2 3 4

CN3

1 2 3 4

CN2

1 2 3 4

CN1

NoMount

NoMount

NoMount

NoMount

NoMount

NoMount

292250-4

292250-4

292250-4

292250-4

292250-4

292250-4

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

CN16 NoMount (5267-08)

CN7 5267-08

CN15 5267-08

To CARTRIDGE IC

To INK CARTRIDGE

Ink_Empty_11

Ink_Exist_11

Ink_Empty_10

Ink_Exist_10

Ink_Empty_9

Ink_Exist_9

Ink_Empty_8

Ink_Exist_8

Ink_Empty_7

Ink_Exist_7

Ink_Empty_6

Ink_Exist_6

Ink_Empty_5

Ink_Exist_5

Ink_Empty_4

Ink_Exist_4

Ink_Empty_3

Ink_Exist_3

Ink_Empty_2

Ink_Exist_2

Ink_Empty_1

Ink_Exist_1

Ink_Empty_0

Ink_Exist_0

INK SYSTEM BOARD_Circuit Diagram

2-6 MAINTENANCE PARTS LIST_Electrical Parts MAIN BOARD Parts No

Parts Name

15009101 BATTERY CR2032 1000000659 FUSE,01543.15DR

Description BT1 F1,F2

Function RTC backup BATTERY DC Fuse for HEAD

DC JUNCTION BOARD Parts No 1000000659

Parts Name FUSE,01543.15DR

Description F201

Function DC Fuse for 27VDC

SIGNAL JUNCTION BOARD Parts No 1000000659

Parts Name FUSE,01543.15DR

Description F100

Function DC Fuse for UV Lamp

2-31

3 Replacement of Main Parts

To Ensure safe Work Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and deodorization equipment before performing parts replacement. Performing the parts replacement while the power is turned on may result in injury by unintended operation of the machine. < Rear View > Unplug

AC INLET for the Printer Unit

Always use the UV protection sheet when the ink line is exposed to the light* during the replacement, or ink will harden and clog in the ink line. And it will affect the condition of a machine. * The light means the light which includes the ultraviolet light. The fluorescent light has the ultraviolet light. Therefore, consider that most of the light includes the ultraviolet light.

UV protection sheet

Use rubber gloves to prevent direct contact with the skin. Contact with the ink may cause skin irritation. Use deodorizing mask with activated carbon when necessary. When you carry the parts which are stained with ink such as head or damper, put these parts into a bag (for example aluminum bag of ECO-UV INK) or container that has a sealing capability. Otherwise, you might feel sick because of the evaporated ECO-UV INK.

Wear protective goggles when turning on the UV Lamp without covers and when replacing the heads. Static electricity can harm electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z

When unpacking a static-sensitive device from its shipping carton, do not remove the device from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body.

z

When transporting a sensitive device, first place it in an antistatic container or packaging.

z

Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads. 3-1

The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. HEAD REPLACEMENT : 20min. ( 1 Head ) 1. THERMISTER CHECK It can be checked in the SERVICE MENU > THERMISTOR CHK.

2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. FLUSHING POSITION ADJUSTMENT Adj. Time : 60min Total Time : 85min.

CAP TOP REPLACEMENT : 35 min. ( 6pcs. ) Total Time : 35min.

CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK It can be performed in the MOTOR MENU > SERVO LOCK > S.

2. AGING It can be performed in the MOTOR MENU > AGING > SCAN.

3. MOTOR HOURS CLEAR Adj. Time : 5min Total Time : 25min.

CARRIAGE BELT REPLACEMENT : 30min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE Adj. Time : 15min Total Time : 45min.

FEED MOTOR REPLACEMENT : 20 min 5 1. AGING It can be performed in the MOTOR MENU > AGING > SCAN.

2. MOTOR HOURS CLEAR 3. PRINT AREA ADJUSTMENT Adj. Time : 5min Total Time : 25min.

CARRIAGE BELT REPLACEMENT : 30min. 1. AGING It can be performed in the MOTOR MENU > AGING > SCAN.

2. MOTOR HOURS CLEAR 3. PRINT AREA ADJUSTMENT Adj. Time : 15min Total Time : 45min.

TABLE UNIT REPLACEMENT : 30min. 1. TABLE UNIT HEIGHT ADJUSTMENT 2. HEAD HEIGHT ADJUSTMENT 3. UV LAMP HEIGHT ADJUSTMENT 4. HEAD GAP SENSOR POSITION ADJUSTMENT 3. PRINT AREA ADJUSTMENT Adj. Time : 50min Total Time : 80min.

PUMP REPLACEMENT : 20 min. ( 2 pcs. ) 1. PUMP CHECK 2. PUMP TIMES CLEAR Total Time : 22min.

CIRCULATING PUMP REPLACEMENT : 25 min. ( 2 pcs. ) 1. PUMP TIMES CLEAR Total Time : 25min.

MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min. 1. BATTERY INSTALLATION 2. FIRMWARE INSTALLATION 3. SYSTEM PARAMETER INITIALIZE 4. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].

5. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu.

6. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 7. HEAD RANK SETTING 8. SERIAL NUMBER INPUT 9 INK TYPE SETTING 10. CAP & WIPER CHECK It can be performed in the SERVICE MENU > I/S MENU > I/S CHECK.

11. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK.

REVISED 8

12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 13. FLUSHING POSITION ADJUSTMENT 14. LINEAR ENCODER SETUP 15. HEAD ALIGNMENT

Only Horizontal Adjustments is required. Adj. Time : 70min Total Time : 100min.

3-2

MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min 1. BATTERY INSTALLATION 2. FIRMWARE INSTALLATION 3. SYSTEM PARAMETER INITIALIZE 4. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu.

5. PUT PARAMETER 6. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK.

* Set the [DATE] in order of the [Year / Month / Day].

7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK. Adj. Time : 20min Total Time : 50min.

CARRIAGE BOARD REPLACEMENT : 15min. 1. THERMISTER CHECK 2. LINEAR ENCODER SETUP Adj. Time : 5min Total Time : 20min.

PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED/BUZ CHECK It can be performed in the SUB MENU > LCD/LED/BUZ CHK.

2. KEY CHECK It can be performed in the SUB MENU > KEY CHECK. Adj. Time : 3min Total Time : 10min.

SERVO BOARD REPLACEMENT : 12min. 1. PINCH ROLLER SENSOR CHECK 2. AGING It can be performed in the MOTOR MENU > AGING > BOTH.

3. TOOL PRESSURE ADJUSTMENT 4. CROP MARK SENSOR ADJUSTMENT 5. CROP-CUT ADJUSTMENT 6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 38min Total Time : 50min.

ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP Adj. Time : 3min Total Time : 28min.

RIBBON CABLE REPLACEMENT : 40min. 1. LINEAR ENCODER SETUP Adj. Time : 3min Total Time : 43min.

BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK. Adj. Time : 2min Total Time : 9min.

* Set the [DATE] in order of the [Year / Month / Day].

UV LAMP REPLACEMENT : 13min. ( 1piece ) 1. UV LAMP CHECK It can be checked in the SERVICE MENU > UV LAMP MENU.

2. UV LAMP HEIGHT ADJUSTMENT Adj. Time : 10min Total Time : 20min.

3-3

3-1 HEAD REPLACEMENT

Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1

Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

2

Select [PRINT MENU] > [HEAD RANK], and select the Head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the Left and Right keys, and changing the parameters with the Up and Down keys. Press the [ENTER] key to save the settings. Revised

* The Head No. becomes [HEAD1], [HEAD2], [HEAD3]... in order from the Head at the left end.

SERVICE MENU PRINT MENU [ ]

PRINT MENU HEAD RANK [ ]

HEAD RANK HEAD 1 [ ]

HEAD RANK 1 1234567 (1/5) ENTER

3-4

HEAD RANK 5CY2F2F

3

Turn off the Sub Power SW, and then turn off the Main Power SW.

Main Power SW

When replacing the Head, it is necessary to turn off the Main Power SW. If not, the Head or the Main Board could be broken. We recommend replacing the Head with the power cord unplugged.

4

Open the Front Cover. Move the Head Carriage to the left so that the Head Carriage is located above the table.

5

Remove the 4 screws as shown in the figure to remove the Carriage Cover.

Sub Power SW

Carriage Cover

6

Remove the Damper Plate.

Damper Plate

3-5

7

Pull the Head Shield to the front and remove it.

Head Shield

8

Remove the two Ink Dampers by pulling the Head which will be replaced.

Be sure to remove the Ink Damper with the Head Board Cover attached. It prevents the ink from dripping on the Head Board. If the ink drips on the Head Board, Head or Head Driving IC will be broken. Remove the Ink Damper with pulling the upper end of the Damper Shield when removing the Ink Damper.

9

Damper Shield

Head Board Cover

Move the Head Carriage to the Panel Cover side by hand.

Do not lock the Head Carriage.

10 Close the Front Cover and remove the Panel Cover. Remove the plate shown in the figure to replace [Head 3]

Screw

Screw Plate

Panel Cover

3-6

11 Remove the Head Board Cover and disconnect the two ribbon cables from the Head.

There is a tab on the left side of the Head Board Cover.

Head Board Cover

Tab

Make sure that LED on the Carriage Board is off when disconnecting the ribbon cables.

Ribbon Cable

12 Remove the Spring, and remove the 3 screws that se-

cure the Head as shown in the figure. Then, pull the Head towards the front and pull it up to remove it.

Spring

13 Remove the Head from the Head Adapter and attach the new Head to the Head Adapter.

5CY2F2F

Make sure to attach the Head by pressing it to the bottom left corner of the Adapter. Use the 2kgf·cm torque driver (ST-056) to fasten the screws.

Head Adapter

14 Install the Head to the Head Carriage with the 3 screws temporarily. Then, attach the spring and fasten the 3 screws as shown in the figure. Place the head so Earth Terminal that earth terminal place under the Head Sheild Head Sheild.

Spring

Use the 2kgf·cm torque driver (ST-056) to fasten the screws. 3-7

Head

15 Connect the two ribbon cables to the Head Board. Be careful not to connect the wrong ribbon cable.

Head Board Cover

When attaching the Head Board Cover, hook the tab to the Carriage Base. Carriage Base Tab Ribbon Cable

16 Attach the Ink Dampers to the Head. Ink Damper

Be sure to attach the Ink Damper with the Head Board Cover attached. It prevents the ink from dripping on the Head Board. If the ink drips on the Head Board, Head or Head Driving IC will be broken.

Connect the Dampers to the Heads according to the colors on the Ink Tubes.

W

Gl Sky Blue

Y C K M

17 Attach the Head Shield. Insert the Head Shield between the board and Head Adapter, and have the screw shown from the hole. < Cross-section >

Head Board

Head Board Hole

Head Adapter

3-8

Head Shield

18 After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

[SERVICE MENU] > [MOTOR MENU] > [AXIS 19 Perform MOVE] > [HEIGHT] and set the value to 102.0mm.

SERVICE MENU MOTOR MENU [ ][ ]

MOTOR MENU AXIS MOVE [ ]

AXIS MOVE HEIGHT [ ]

AXIS MOVE Z:102.0mm [ ]

the Head Carriage to the left so that the Head 20 Move Carriage is located above the table.

21 Confirm that the gap between head surface and table top is 1mm. If the head height is not around 1mm, perform [4-14 HEAD HEIGHT ADJUSTMENT].

1mm

3-9

22

Perform the Normal Cleaning for all the heads twice. FUNCTION CLEANING

FUNCTION

CLEANING NORMAL

23

NORMAL AB

Enter the Service Mode and perform the following adjustments. 1. THERMISTOR CHECK It can be checked in the [SERVICE MODE] > [THERMISTOR CHK]. 2. [4-4 HEAD ALIGNMENT] 3. HEAD INFORMATION CLEAR 4. [4-7 FLUSHING POSITION ADJUSTMENT]

HOW TO CLEAR THE HEAD INFORMATION SERVICE MENU HISTORY MENU

After THERMISTOR CHECK and HEAD ALIGNMENT, clear the HEAD INFORMATION from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the Head you replaced and press the [ENTER] key.

[ ] HISTORY MENU HEAD GROUP [

] [

HEAD GROUP CLEAR ALL ]

Revised

* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]... from the Head at the left end in order.

[ HEAD GROUP CLEAR H1

< Note for attaching the Carriage Cover > Temporarily thread the 4 screws shown in the figure to hold the Carriage Cover. And fasten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when fastening the 2 front screws. The Carriage can be distorted and it may cause the head position problem.

Screw

3-10

[

]

HEAD GROUP CLEAR H3 ]

3-2 WIPER REPLACEMENT Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.


1

Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key.

MENU SUB MENU

[

] [

]

[

] [

]

SUB MENU MAINTENANCE

MAINTENANCE REPLACE WIPER

2

The Head Carriage moves to a location allowing wiper replacement, and then the screen shown in the figure appears. Open the Front Cover.

3

The screen shown in the figure appears.

OPEN FRONT COVER

FINISHED?

3-11

4

Using by the tweezers, grasp the bottom portion of the Wiper and take it off the hook. Wiper Carriage

Scraper

Clean the Wiper Carriage and Scraper using the Cleaning stick if they need to be cleaned.

5

Remove the Wiper and install the new one.

Make sure to place the wiper so that the rubber side faces the front.

6

Use the tweezers to press the area shown in the figure and engage the Wiper on the hook.

Make sure to engage it on the hook. If the Wiper is not hooked, it may fall off during its use.

7

Close the Front Cover, and press [ENTER] key. The Head Carriage moves back to the standby position and the head cleaning starts automatically. When the head cleaning finishes, the screen shown in the figure appears.

MAINTENANCE REPLACE WIPER

3-12

3-3 CAP TOP REPLACEMENT


FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB



1


+

MENU

MENU SERVICE MENU

2

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the value to 2.8mm to move the Table Unit backward.



AXIS MOVE FEED [ ]

AXIS MOVE Y:2.8mm [ ]

3-13

3


Main Power SW

Sub Power SW

4

Open the Front Cover and remove the screws that secure the I/S Cover.

I/S Cover

I/S Cover will be removed at the step 7 . Screw

5

Close the Front Cover and remove the Panel Cover. Screw

Panel Cover

6

Unlock the Head Carriage and move it to leftward by hand.

3-14

7

Remove the screw as shown in the figure and release the Panel Cable by the Saddle, then remove the I/S cover. I/S Cover Saddle

Screw

8

Remove the tape that wraps the I-joint. Disconnect the Cap Top Tube from the I-Tube-Joint. Pump

Make sure to replace the Cap Top one by one. If you disconnect the tubes connected to the other pump at the same time, there is the risk of connecting the wrong tube.

9

Hold the Cap Frame and unhook it. Then remove it carefully.

Make sure to hold the Cap Frame. There is a Spring under the Cap Top. The Cap Top will jump out unless you hold the cap frame when removing it.

I-joint

Cap Frame

Hook

10 Remove the Cap Top together with the tube. Cap Top

3-15

11 Attach the new Cap Top. Make sure to attach it so that the tube side faces the front.

Cap Top

Note the following contents. 1. Do not touch the tip of rubber. 2. The Spring is properly attached under the Cap Top. 3. Do not bend the tubes.

12 Attach the Cap Frame.

Cap Frame

13 Connect the Cap Top Tube to the I-Tube-Joint, and wrap the I-joint by tape. Replace other Cap Tops in the same way.

Pump

Connect the tubes firmly.

14 Set the I/S Cover and fasten the screw shown in the figure, then bundle the Panel Cable with the Saddle. Be careful not get the Ink Tubes stucked in the I/S Cover.

I/S Cover Saddle

Screw

3-16

15 Move the Head Carriage by hand it to the lock position.

16 Attach the Panel Cover then open the Front Cover. Screw

Panel Cover

17 Fasten the 2 screws shown in the figure to attach the I/ S Cover.

I/S Cover Screw

18 Enter the Service Mode and perform the following adjustments.

1. [4-7 FLUSHING ADJUSTMENT]

3-17

3-4 CARRIAGE MOTOR REPLACEMENT


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1


Main Power SW

Sub Power SW

2

Remove the folllowing covers. Right Top Cover

Right Side Cover Panel Cover Right Top Cover

Right Side Cover

Loosen the screws which secure the backside of the Right Top Cover shown in the figure.

3-18

Panel Cover Screw

3

Position the Right Top Cover and the Panel Cover temporarily.

Right Top Cover

Don't need to attach the screws.

Panel Cover

4

Open the Saddle and disconnect the the Motor Cable. Saddle

Connector

5

Remove the spring that is attached to the Flange. Flange

Spring

6

Remove the 3 screws to remove the Motor together with the Flange.

Screw Screw

Flange

3-19

7

Remove the 3 screws to remove the Motor from the Flange. Attach the Motor Cable of a new Motor using a cable tie without bending the cable root, and then attach the new Motor to the Flange.

Flange

Be careful with the attaching direction of the Flange. Screw

8

Temporarily attach the 3 screws to hold the Flange.

Screw Screw

Flange

9

Attach the spring. Flange

Spring

10 Unlock the Head Carriage and move it leftward by hand.

3-20

11 Turn the Drive Gear at least 1 revolution by moving the

Head Carriage left and right to check if the gears mesh together.

Drive Gear

Motor Gear

< Top View >

12

Fasten the screws to attach the Flange in the order as shown in the figure.

Revised 2

3

Screw

1 Screw

Flange

13 Turn

the Drive Gear by hand little by little and check there is no backlash.

2

Drive Gear

Apply a proper amount of grease (P/# : 21675102 GREASE, FLOIL GE-676 BLACK 10ML) between Drive Gear and Motor Gear.

Motor Gear

14 Connect the Motor Cable and bundle it with the Saddle. Saddle

Connector

3-21

15 Move the Head Carriag by hand to the lock position.

16

Remove the Right Top Cover and the Panel Cover temporarily.

Right Top Cover

Panel Cover

17

Attach the folllowing covers. Right Top Cover


Right Side Cover

Panel Cover

18 Perform the SERVO LOCK CHECK. After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

3-22

19

In [MOTOR MENU] > [SERVO LOCK] menu, select [S]. Move the Head Carriage left and right by hand and make sure the value on the LCD changes depending on the Head position.

SERVICE MENU MOTOR MENU

[ ][ ] MOTOR MENU SERVO LOCK

[ ] SERVO LOCK S:

20

3

Press the [ENTER] key to activate the Motor. Check that the Head Carriage can not be moved easily by hand and the value on the LCD doesn't change. SERVO LOCK S: 1688 [ENTER]

SERVO LOCK S: * 1688

21

Check AGING. Go back to the MOTOR MENU, and select [AGING] > [SCAN] > and press the [ENTER] key. Make sure that the machine carries out AGING and finishes it.

Do not load the media when performing [AGING].


[ ] MOTOR MENU AGING

[ ] AGING SCAN

22 Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.

SERVICE MENU HISTORY MENU [ ]

HISTORY MENU MOTOR GROUP [ ][ ]

MOTOR HOURS S 1653 hours [ ]

MOTOR HOURS S CLEAR ENTER

3-23

3-5 PUMP REPLACEMENT


CLEANING

CLEANING MEDIUM

MEDIUM AB



1


+

MENU

MENU SERVICE MENU

2

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the value to 2.8mm to move the Table Unit backward.



AXIS MOVE FEED [ ]


3-24

3


Main Power SW

Sub Power SW

4

Remove the screws that secure the I/S Cover.

I/S Cover

I/S Cover will be removed at the step 7 . Screw

5

Close the Front Cover and remove the Panel Cover. Screw

Panel Cover

6

Unlock the Head Carriage and move it to leftward by hand.

3-25

7

Remove the screw as shown in the figure and release the Panel Cable by the Saddle, then remove the I/S cover. I/S Cover Saddle

Screw

8 Disconnect the Pump Motor Cable for both Pumps. Connector

9

Disconnect the all tubes from the Pump. Pump A

Mark or put the label to the tubes to identify which is connected to which adapters.

Pump B

10 Remove the 2 screws as shown in the figure to remove the Pump Unit together with the Stay.

Pump A

3-26

Pump B

11 Remove the 2 screws as shown in the figure to remove the Pump Unit.

Pump A

12 Remove the 3 screws shown in the

Pump B

figure to remove

the Motor from the Pump Unit. Attach the new Pump Unit to the Motor. Motor

Pump Unit

13 Attach the Pump Unit with the 2 screws as shown in the figure.

Pump A

Pump B

Pump A

Pump B

14 Attach the Pump Unit together with the Stay with the 2 screws as shown in the figure.

3-27

15 Connect the all tubes to the Pumps. Pump A

Connect the tubes of Cap Top side to the left joint, and connect the tubes of Drain side to the right joint.

Pump B

Attach the tubes firmly. Make sure that the tubes at the Drain side are inserted to the disposed ink.

16 Connect the Pump Motor Cables. Connect the red cable to the Pump A, the orange cable to the Pump B.

Connector

Revised 2

17 After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+ MENU

MENU SERVICE MENU

18

Clear the pump rotation times. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP]. And then, select the pump you replaced. Select [CLEAR] and press the [ENTER] key.

SERVICE MENU HISTORY MENU [

]

HISTORY MENU MOTOR GROUP [

]

MOTOR HOURS F 3 hours [

]

PUMP TIMES A 9134 times

3-28

PUMP TIMES A CLEAR

19 Select

[SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] for visually checking that the Pumps work correctly.Select [SERVICE MENU] > [I/S MENU] > [PUMP CHECK], perform [PUMP SUCTION] and [PUMP RELEASE] for visually checking that the Pumps work correctly.

SERVICE MENU I/S MENU

[ ][ ] I/S MENU PUMP CHECK

[ ] PUMP CHECK PUMP SUCTION

[ ] PUMP SUCTION AB

20 Set the I/S Cover and fasten the screw shown in the figure, then bundle the Panel Cable with the Saddle. Becareful not get the Ink Tubes stucked in the I/S Cover.

I/S Cover

Saddle

Screw

21 Attach the Panel Cover. Screw

Panel Cover

22Open the Front Cover and fasten the 2 screws shown in the figure to attach the I/S Cover.

I/S Cover Screw

3-29

3-6 CIRCULATING PUMP REPLACEMENT


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1


Main Power SW

Sub Power SW

3-30

2

Remove the screws in the following steps to remove the Front Cover and Top Cover together.

Tape the bush in place as it will be reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that secure the Top Cover.

3

Remove the 7 screws shown in the figure that secure the Top cover.

Disconnect the Circulating Pump Motor Cable.

< Back View >

4

Disconnect the tubes from the Circulating Pumps.

< Back View >

3-31

5

Remove the 2 screws as shown in the figure to remove the Pump Unit.

Pump Unit

< Back View >

6

Replace with the new pump. Remove the setscrew as shown in the figure to remove the gear and bearing from the Shaft.

Bearing Setscrew

Shaft Gear

7

Remove the 3 screws as shown in the figure to remove the pump from the motor.

Motor

Attach the new pump to the motor. Screw

Pump

8

Set the bearing and gear to the Shaft. Bearing Shaft

Be careful with the attaching direction of the bearing and gear.

3-32

Gear

9

Attach the setscrew at the D-cut part by pushing the gear against the bearing.

Setscrew

Setscrew

Gear

Gear

Bearing

D-cut part

10 Attach the Pump Unit with the 2 screws as shown in

Pump Unit

the figure.

< Back View >

11 Connect the tubes of the Ink Cartridge and the tubes of the Head Carriage to the pumps.

Connect the tubes firmly.

< Back View >

Connect the tubes as shown in the right figure. Wrongly connected tube does not circulate the ink correctly. As indicated in rear and top view, connect the tube from the Head Carriage to the left connector of the pump and the tube from the Y Tube Joint to the right connector of the pump.

Head Carriage Pump

< Rear view / From top >

Ink Cartridge

3-33

6

5

4

3

2

1

12

Connect the Circulating Pump Motor Cable.

< Back View >

13 After

turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

14 Select

[SERVICE MENU] > [I/S MENU] > [PUMP CHECK] > [PUMP SUCTION] > [CIR-PUMP] and press the [ENTER] key. Check visually the Pumps work correctly.


[ ][ ] I/S MENU PUMP CHECK

[ ] PUMP CHECK PUMP SUCTION

[ ][ ] PUMP SUCTION CIR-PUMP

3-34

15 Attach the Front Cover together with the Top Cover in the following steps. Revised 3

Attach the 7 screws shown in the figure. Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover. Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.

Front Cover Cusion

3-35

Front Cover Cusion

16

Revised 1 Confirm the position of the Front Cover Sensor. Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks. Then, close the Front Cover and comfirm the position again. Revised 3 Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover and top edge of the Front Cover Cushions. If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18 Front Cover Sensor Adjustment].

Under Cover

Front Cover Cushion

3-36

3-7 INK TUBE REPLACEMENT When the replacement passes 20 minutes, perform the Medium Cleaning for all the heads to prevent the ink from hardening .

FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB



1

Turn on the Sub power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

2

Select [SERVICE MENU] > [SUB MENU] > [HEAD WASH], and select the group of the target tube.

SERVICE MENU SUB MENU [ ][ ]

SUB MENU HEAD WASH [ ][ ]

HEAD WASH AB

3-37

3


Main Power SW

Sub Power SW

4



Bush



5


Remove the Right Cover and Right Top Cover. Right Top Cover

Panel Cover

3-38

6

Remove the 4 screws shown in the figure to remove the Carriage Cover.

Carriage Cover

7


Damper Plate

8

Remove the Ink Tubes from the Damper Joints and Y -Tube-Joint. Put the tape at the tip of the Ink Tube to prevent the ink from coming out.

Y-Tube-Joint

Damper-Joint

9

Remove the Spiral Tube as shown in the figure.

Spiral Tube

3-39

10

Open the Wire Saddles bundling the Ink Tubes

Wire Saddle

11

Disconnect the Ink Tubes (Ink Cartridge Side) from the Joint Adapters, the Y-Tube-Joint and the Circulating Pump. And, put the clear tape at the tip of the Ink Tube to prevent the ink from coming out.

Do not replace this Ink Tube.

Do not replace this Ink Tube.

12

Remove the Tube Guide attaching the Ink Tube, and pull the Ink Tube from back side of the Support Rail Frame to the front.

Support Rail Frame

Tube Guide Pull the Ink Tube from the bush.

3-40

13

Remove the Tube Guide attaching the Ink Tube and ribbon cable from the Head Carriage.

Head Carriage

Tube Guide

14 Remove the Ink Tubes with the Tube Guides from the Holder Cable Plate and the Support Rail Frame.

Tube Guide

Tube Guide

When you move the Head Carriage to the right of the machine, you can take out the Ink Tubes easily.

15 Remove the Tube Guides from the Ink Tubes and attach them to the new Ink Tubes.

Tube Guide

Mark or put the label to the Ink Tube to identify which is connected to the Ink Damper. In this procedure, the Ink Tube is numbered from top to bottom. (From No.1 to No.7)

No.1 No.2 No.3 No.4 No.5 No.6 No.7

Tube Guide

3-41

16

Position the Ink Tubes with the Tube Guide on the Linear Rail.

Tube Guide

17

Attach the outmost Tube Guide of the Head Side to the Head Carriage together with the Ink Tube.

Head Carriage

Tube Guide

18 Connect the Ink Tubes to the Damper Joints and Y -Tube-Joint. Check which number of the Ink Tube is connected to which Damper Joints and Y-Tube-Joint by referring the figure.

Y-Tube-Joint

Damper-Joint

When you connect the Ink Tubes, the Ink Tubes may bend. Do not use the bent Ink Tube.

Damper Sheild

Y Tube Joint

3-42

No.2

No.1

No.3 No.4

No.6

No.7

No.5

Damper Joint

19 Bundle the Ink Tubes with the three Wire Saddles

shown in the figure. Check which number of the Ink Tube is bundled to which Wire Saddles by referring the figure. Bundle the Ink Tubes with the Wire Saddles while pushing them backward so as not to locate the front of the Head Carriage.

No.1~No.3

No.4~No.7

If you do not bundle the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted.

No.1~No.7

20 Attach the Ink Tubes with the Tube Guides to the Holder Cable Plate and the Support Rail Frame.

Tube Guide

Tube Guide


21 Pass the Ink Tube backward of the Support Rail Frame

from front side. And, attach them with the Tube Guide shown in the figure.

Support Rail Frame Tube Guide

Put the Ink Tube through the bush.

22 Attach the Spiral Tube as shown in the figure.

Spiral Tube

3-43

23 Connect the Ink Tube to the Joint Adapters, Y Tube Joints and the Circulating Pump.

When you connect the Ink Tubes, the Ink Tubes may bend. Do not use the bent Ink Tube.

Confirm the Ink Tubes are lined from the top to the bottom. No.1 No.2 No.3 No.4 No.5 No.6 No.7

Tube Guide

Check which number of the Ink Tube is connected to which Damper Joint and Y-Tube -Joints by referring the figure.

No.2

No.1

No.3 No.4

No.6

No.7

No.5

Damper Sheild Damper Joint

Y-Tube-Joints

3-44

24 Turn on the Sub power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

25 Select [SUB MENU] > [FILL INK], and select the group

which you want to fill INK of, and press the [ENTER] key. It takes about 10 minutes.

SERVICE MENU SUB MENU [

] [

]

[

] [

]

SUB MENU FILL INK FILL INK AB




Bush

Attach the 2 screws to attach the Top Cover.

3-45

Be sure that the Gap between the Front Cover and the flame is parallel.


Front Cover Cusion

27

Front Cover Cusion


Under Cover

Front Cover Cushion

3-46

3-8 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT

When the replacement passes 20 minutes, perform the Medium Cleaning for all the heads to prevent the ink from hardening .

FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1


Main Power SW

You do not need to perform [PUMP UP].

Sub Power SW

3-47

2



Bush



3


Remove the Right Cover and Right Top Cover. Right Top Cover

Panel Cover

4


Carriage Cover

3-48

5

Open the Wire Saddles bundling the Ink Tubes

Wire Saddle

6

Remove the Tube Guide attaching the Ink Tube and ribbon cable as shown in the figure.

Head Carriage

Tube Guide

7

Remove the Tube Guides attaching the Ink Tube shown in the figure.

Tube Guide

8

Remove the Ink Tube with the Tube Guides from the Holder Cable Plate and the Support Rail Frame.

Tube Guide

Tube Guide


3-49

9

Remove the Carriage Board Cover.

Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.

10

11

Remove the ribbon cables from the Carriage Board. Ribbon Cable

Remove the ribbon cables from the Signal Junction Board and Main Board.

SIGNAL JUNCTION BOARD CN104

MAIN BOARD CN14, CN15, CN18

12 Remove the three clamps bundling the ribbon cables. Clamp

3-50

13

Take out the ribbon cables from the machine. Ribbon Cable

Character Side

Ferrite Core

Fold the new ribbon cable by referring the figure below. The

14 position to fold the ribbon cable is different depending on the position to connect the ribbon cable to the Carriage Board.

4 3 2 1

There is no difference between left and right direction.

Carriage Board

207 +/- 5mm Character side

Main Board

Plain side

Plain side

207 +/- 5mm

Carriage Board

157 +/- 5mm Main Board

Plain side

Character side

Plain side

157 +/- 5mm

Carriage Board


Main Board

Plain side

Plain side

147 +/- 5mm

Carriage Board


Main Board

Plain side

Plain side

137 +/- 5mm

3-51

Locate the Ribbon Cables among the Cable Holders, the

15 Holder Cable Sheets and the Holder Cable Plate.

Ribbon Cable

Character Side

16

Attach the Ink Tubes with the Tube Guides to the Holder Cable Plate and the Support Rail Frame.

Tube Guide

Tube Guide


17

Confirm that the Cables fit in the grooves of the Tube Guides. Ink Tube

Cables

Tube Guide

3-52

< Cross Section >

Confirm the ribbon cables, the Cable Holders, the Holder Cable Plate to the Tube Guides by referring the following fig-

18 ures.

Cable Holder

Ribbon Cable x 4

Cable Holder

Holder Cable Plate

Tube Guide

19

Confirm that the attaching direction of the Holder Cable Plate is correct.

Holder Cable Sheet Ribbon Cable

Ribbon Cable Cable Holder Holder Cable Plate

Cable Holder

Ink Tube

NG

< Cross Section >

Holder Cable Plate

OK

< Cross Section >

3-53

20

Attach Ink Tube with the Tube Guides shown in the figure. Tube Guide

21

Pull out the ribbon cables from the bush and bundle them with the clamp as shown in the figure.

Clamp

22

Bush

Connect the ribbon cables to the Main Board and Signal Junction Board. Connect the Ribbon Cable from No.4 to No.1.

SIGNAL JUNCTION BOARD CN104

4 MAIN BOARD CN14, CN15, CN18

3

23

2

1

Bundle the ribbon cables with the 2 clamps as shown in the figure. Clamp

3-54

24

25

Connect the ribbon cables to the Carriage Board.

Ribbon Cable

Attach the outmost Tube Guide of the Head side to the Head Carriage together with the Ink Tube.

Head Carriage

Tube Guide

26

Bundle the Ink Tubes with the three Wire Saddles shown in the figure. Check which number of the Ink Tube is bundled to which Wire Saddles by referring the figure. Bundle the Ink Tubes with the Wire Saddles while pushing them backward so as not to locate the front of the Head Carriage. If you do not bundle the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted.

27

Attach the Carriage Board Cover.


3-55

No.1~No.3

No.4~No.7

No.1~No.7

Move the Head Carriage to the width of the machine manuto check that the Tube Guides make physical contact with the Rail.

28 ally

Rail

When the Tube Guides make physical contact with the Rail, remove the Ink Tubes with the Tube Guides from the Cable Holder Plate and the Support Frame. Then, attach the Ink Tubes with the Tube Guides again.




Bush


3-56



Front Cover Cusion

30

Front Cover Cusion


Under Cover

Front Cover Cushion

3-57

3-9 BOARDS REPLACEMENT (SERVO/ MAIN / SW POWER SUPPLY)

When the replacement passes 20 minutes, perform the Medium Cleaning for all the heads to prevent the ink from hardening .

FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1


Main Power SW

You do not need to perform [PUMP UP].

Sub Power SW

2

Remove the folllowing covers. Right Top Cover


Right Side Cover

Loosen the screws which secure the backside of the Right Top Cover shown in the figure.

3-58

Panel Cover Screw

3

Position the Right Top Cover and the Panel Cover temporarily.

Right Top Cover

Don't need to clamp the screws.

Panel Cover

4

Remove the 6 screws to remove the Top Cover Plate.

Top Cover Plate

5

Remove the 2 screws to remove the Chassis.

3-59

6

Disconnect the cables shown in the figure.

SERVO BOARD CN17

SIGNAL JUCTION BOARD CN107, CN108

DC JUNCTION BOARD CN213, CN215 SIGNAL JUNCTION BOARD CN110, CN111, CN104

MAIN BOARD CN14, CN15, CN18

7

Pull out the Chassis from the Side Cover side.

Board Layout (Top floor of the Chassis)

Servo Board

Signal Junction Board

3-60

To remove the Top floor of the Chassis.

1

Disconnect the four cables as shown in the figure. CN16

Servo Board

CN11

CN114

Signal Junction Board CN100

2

Remove the four screws as shown in the figure to remove the Board Stay.

Board Layout (Second floor of the Chassis)

DC Junction Board

Main Board

3-61

To remove the Second floor of the Chassis.

1

Open the Saddle and disconnect the four cables as shown in the figure.

CN207

Saddle CN212

DC Junction Board CN211

F201

2

Remove the four screws as shown in the figure to remove the Board Stay.

Board Layout (Bottom floor of the Chassis)

SW Power Supply

SW Power Supply

AC Junction Board

3-62

SERVO BOARD REPLACEMENT SERVO BOARD CONNECTOR LAYOUT

CN2 CN10

CN8

CN7 CN1

CN18

CN17 CN11

CN6

1

Disconnect all the Cables which are connected to the Servo Board.

2

Remove the screws as shown in the figure that secure the Servo Board, and replace with the new Servo Board.

3-63

3

4

Connect all the cables to the Servo Board.

1. I/S CHECK It can be performed in the [I/S MENU] > [I/S CHECK]. 2. IC CHECK It can be performed in the [I/S MENU] > [CARTRIDGE] > [IC CHECK]. 3. FAN CHECK It can be performed in the [SUB MENU] > [MIST FAN] to check that there is a operation sound of the Rear Fan, and check that the Front Fan is opearated correctly. Revised 2 4. PUMP CHECK It can be performed in the [I/S MENU] > [PUMP CHECK] > [PUMP SUCTION] to check the pumps work correctly. 5. SENSOR CHECK It can be performed in the [SENSOR CHECK]. 8. AGING It can be performed in the [MOTOR MENU] > [AGING > [SCAN], [FEED], [HEIGHT]. Revised 2

3-64

MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT

CN3 CN6 CN9

CN7

CN19

1

CN5

CN22

Turn on the Main Power SW.

Main Power SW

< Rear view >

2

Start the Peck.

3-65

3

Perform [Get Report] and [Get Parameters], and save them.

4

Turn off the Main Power SW and pull out the AC cord.

Main Power SW

< Rear view >

5

Disconnect all the cables which are connected to the Main Board.

3-66

6

Switch the DIP SW No.1 to ON on the new Main Board.

DIP SW No.1

7

Remove the screws as shown in the figure that secure the head Board and Main Board, and replace with the new Main Board.

8

Connect all the cables to the Main Board.

3-67

9

Perform the following operations after replacement. 1. BATTERY INSTALLATION Attach the battery in reference to step 3 and 4 in [3-10 BATTERY REPLACEMENT]. 2. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 3. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 4. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu. 5. PUT PARAMETER Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 6. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. 7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER] 8. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK.

Perform the following operations if it is not possible to transfer the parameters by Peck.exe. 1. BATTERY INSTALLATION Attach the battery in reference to step 3 and 4 in [3-9 BATTERY REPLACEMENT]. 2. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 3. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 4. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. 5. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu. 6. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER] 7. HEAD RANK SETTING It can be set in the [PRINT MENU] > [HEAD RANK]. 8. SERIAL NUMBER INPUT It can be set in the [SUB MENU] > [SERIAL NO.]. 9. INK TYPE SETTING It can be set in the [SUB MENU] > [CHANGE INKTYPE]. 10. CAP & WIPER CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK]. 11. SENSOR CHECK It can be performed in the Sensor Check. 12. LIMIT POSITION& CUT DOWN POSITION INITIALIZE Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE] 13. FLUSHING POSITION ADJUSTMENT 14. LINEAR ENCODER SETUP Refer to [4-6 LINEAR ENCODER SETUP] 15. HEAD ALIGNMENT Only Horizontal is required. 3-68

SW POWER SUPPLY REPLACEMENT (41V) SW POWER SUPPLY CONNECTOR LAYOUT

1

2

3

Disconnect all the cables connected to the SW Power Supply.

Remove the 5 screws as shown in the figure and replace with the new SW Power Supply (41V).

Connect all the Cables.

3-69

SW POWER SUPPLY REPLACEMENT (5V) SW POWER SUPPLY CONNECTOR LAYOUT

1

Disconnect all the cables which are connected to the SW Power Supply.

2

Remove the 4 screws as shown in the figure and replace the new SW Power Supply (5V).

3

Connect all the cables.

3-70

3-10 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire. It may cause heat, explosion and fire.

Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire.

1

Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW

Sub Power SW

2

Remove the third Board Stay from the bottom of the Chassis in reference to [3-9 BOARDS REPLACEMENT] to access the Main Board which is on the second Board Stay from the bottom. DC Junction Board

Main Board

3-71

3

Remove the Battery on the Main Board by pushing it down and tilting towards right.

Socket 1

2

Main Board

4

Replace the Battery with new one. Socket

Be careful with the direction of the Battery. Battery

Main Board

5

Turn on the Main Power SW and turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

6

Select [SUB MENU] > [CLOCK] > [TIME], and set the time and press [ENTER] key.

SERVICE MENU SUB MENU

SUB MENU CLOCK

[ ][ ] CLOCK TIME

The display of [B], which shows a battery exhaustion, disappears by this step.

[ ] TIME 00:00:59 B

[ ] TIME 13:01:59 B

[ ENTER] 3-72

7

Select [SUB MENU] > [CLOCK] > [DATE], and set the date and press the [ENTER] key.


SUB MENU CLOCK

[ ][ ] CLOCK DATE

[ ] DATE 00/00/00

[ ] DATE 09/01/13

[ ENTER]

8

Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW

Sub Power SW

9

Attach the third Board Stay from the bottom of the Chassis in reference to [3-9 BOARDS REPLACEMENT].

Servo Board

Signal Junction board

10 Dispose the Battery.

3-73

3-11 CARRIAGE BELT REPLACEMENT

When the replacement passes 20 minutes, perform the Medium Cleaning to prevent the ink from hardening.

FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1


Main Power SW

Sub Power SW

3-74

2



Bush



3

Remove the Left Side Cover.

4

Open the Front Cover and move the Head Carriage to the left by hand so that the Head Carriage is located above the table.

Remove the 7 screws shown in the figure that secure the Top cover. Left Side Cover

3-75

5


Carriage Cover

6

Remove the Carriage Board Cover.


7

Disconnect the ribbon cables and cables shown in the figure from the Carriage Board.

Ribbon Cable

CN314

CN310

CN311 CN316

8

Remove the screws that secure the Carriage Board, and turn it back in order to access the Carriage Board Stay.

3-76

Carriage Board

9

Release the Ink Tubes and Cables from the saddles as shown in the figure. C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

10

Remove the screws that secure the Carriage Board Stay, and slide it rightward in order to access the screws which secure the Carriage Belt.

11 Loosen

the 2 Fixingscrews as shown in the figure located leftside of the Belt. And loosen the Adjustment Screw.

Carriage Board Stay

< Top view - Leftside of the Belt >

Adjustment Screw

12 Loosen the 4 screws as shown in the figure to remove the Carriage Belt, which is under the Carriage Board Stay.

Carriage Belt

3-77

Fixingscrew

13 Remove the Carriage Belt from the plate, and connect the new belt with the scotch tape.

Tape New Carriage Belt Cuurent Carriage Belt

14

Slowly pull the belt end which is not connected the new belt until the new one reaches to the Belt Stay. Belt Stay

Check that the belt is not twisted.

Apply adequate quantity of grease (P/# : 39008297 FLOIL G 902 14KG) to pulleys.

15 Fasten the screws shown in the figure to secure both edges of the Carriage Belt to the Belt Holder.

< Cross-section diagram >

OK) Screw Plastic Plate

Plastic Plate Metal Plate

When attaching the Carriage Belt, make sure the end of the Belt are not overlapped. Carriage Belt Belt Holder

Be careful with attaching direction of the Plastic Plate and attaching order of the Plates.

NG) Screw Plastic Plate

< Cross-section diagram >

OK)

Screw

Plastic Plate Metal Plate

Metal Plate

Carriage Belt

Plastic Plate

Screw Plastic Plate Carriage Belt

Belt Holder

Belt Holder Plastic Plate

Metal Plate

Carriage Belt

3-78

Belt Holder


16

Fasten the Adjustment Screw to have tension on the Belt. And fasten the 2 Fixingscrews as shown in the figure.

Do not fasten the screws too hard.

Fixingscrew

Adjustment Screw

17 Confirm the belt is not touching the Flanges of Idle Pul-

< Top view - Rightside of the Belt >

ley and Drive Pulley.


Drive Pulley

Idle Pulley Belt Belt

Flange

Flange

18 Position the Carriage Board Stay and attach it with the 2 screws. Carriage Board Stay

19 Attach the Ink Tubes with the 3 Wire Saddles shown in the figure. Check which color of the Ink Tube is bundled to which Wire Saddles by referring the figure. Bundle the Ink Tubes with the Wire Saddles while pushing them backward so as not to locate the front of the Head Carriage. If you do not bundle the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted. 3-79

C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

20 Position the Carriage Board and attach it with 5 screws.

Carriage Board

21 Connect the ribbon cables and cables shown in the figure from the Carriage Board.

Ribbon Cable

CN314

CN310

CN311 CN316

22 Attach the Carriage Board Cover.


23 Perform the following adjustments and check. 1. [4-14 BELT TENSION ADJUSTMENT] 2. [4-15 BELT POSITION ADJUSTMENT] 3. [4-5 LIMIT POSITION & CUTTER DOWN POSITION INITIALIZE]

3-80

3-12 ENCODER SCALE REPLACEMENT


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1


Main Power SW

Sub Power SW

2

Open the Front Cover and move the Head Carriage to leftward by hand so that the Head Carriage is located above the table.

3-81

3

Remove the Panel Cover.

Panel Cover

4

5

Remove the Encoder Scale by removing the Plate that secure the Encoder Scale at its right end and the spring on its left end.

Spring

Encoder Scale

Plate

Remove the Spring Plate from the Encoder Scale and attach it to the Encoder Scale where there is no black dot written on it. Spring Plate

Black Dot

Make sure not make scratches or put grease on the Encoder Scale when attaching it. Do not touch the surface of the Encoder Scale.

6

Position the Encoder Scale in between the Encoder Plate and the Guide Rail.

Encoder Scale Guide Rail

Do not loosen or fasten the screws that secure the Encoder Plate.

3-82

Encoder Plate

7 Attach the right end with the Plate and hook up the spring on the left end. Make sure that the Encoder Scale fits in place.

Encoder Scale Spring

Plate

Screw

8

Move the Head Carriage in entire width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is inside the slit of the Encoder Module.

9

Perform the following setting. [4-6 LINEAR ENCODER SETUP].

3-83

3-13 ENCODER BOARD REPLACEMENT Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB

Be sure to use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.


1 Turn off the Sub Power SW, and then turn off the Main Power SW.

Main Power SW

Sub Power SW

Open the Front Cover and move the Head Carriage to

2 leftward by hand so that the Head Carriage is located above the table.

3-84

3 Remove the 4 screws shown in the figure to remove the Carriage Cover.

Carriage Cover

4 Remove the Damper Plate. Damper Plate

5 Move the Head Carriage to the Panel Cover side by hand.


6 Close the Front Cover and remove the Panel Cover and Right Top Cover.

Right Top Cover

Panel Cover

3-85

7 Remove the Carriage Board Cover.


8 Disconnect the ribbon cables and cables shown in the figure from the Carriage Board.

Ribbon Cable

CN314

CN310

CN311 CN316

9 Remove the screws that secure the Carriage Board,

and turn it back in order to access the Carriage Board Stay.

Carriage Board

10 Release the Ink Tubes and Cables from the saddles as shown in the figure.

C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

3-86

11 Remove the screw that secure the Encoder Board. Encoder Board

Screw

12

Remove the screws that secure the Carriage Board Stay, and slide it rightward in order to access the screws which secure the Carriage Belt.

Carriage Board Stay

13 Remove the screws attaching the Carriage Board Stay,

and turn it back in order to access the screws that secure the Carriage Belt.

Encoder Board

14 Remove the 2 screws to remove the Linear Encoder Board from the stay. Attach the new Linear Encoder Board to the stay.

Screw

3-87

15 Attach the Linear Encoder Board together with the stay.

Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module. Screw

Module

Encoder Scale

16 Position the Carriage Board Stay and attach it with the 2 screws. Carriage Board Stay

17 Bundle the Ink Tubes with the 3 Wire Saddles shown in the figure. Check which color of the Ink Tube is bundled to which Wire Saddles by referring the figure. Bundle the Ink Tubes with the Wire Saddles while pushing them backward so as not to locate the front of the Head Carriage. If you do not bundle the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted. 3-88

C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

18 Position the Carriage Board and attach it with the 4 screws.

Carriage Board

19 Connect the ribbon cables and cables shown in the figure from the Carriage Board.

Ribbon Cable

CN314

CN310

CN311 CN316

20 Attach the Carriage Board Cover.


the Front Cover and move the Head Carriage to 21 Open leftward by hand so that the Head Carriage is located above the table.

3-89

22 Attach the Damper Plate. Damper Plate

23 Temporarily thread the 4 screws shown in the figure to hold the Carriage Cover. And fasten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when tightening the 2 front screws. The Carriage can be distorted and it may cause the head position problem. Screw

24 Move the Head Carriage in a whole width of the machine.

Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module. Carry out the [4-6 LINEAR ENCODER SETUP].

3-90

3-14 UV LAMP REPLACEMENT

Revised 1


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB




Main Power SW

Sub Power SW

the Front Cover and move the Head Carriage to 2 Open the left so that the Head Carriage is located above the table.

3-91

3 Remove the Filter shown in the figure. Filter

4 Open the saddle and disconnect the UV Lamp cable as shown in the figure.

Saddle

Conenctor

5

Open the saddle and disconnect the Mist Fan Cable as shown in the figure.

CN314 Saddle

Carriage Board

6

Remove the screws to remove the UV Lamp together with the UV Lamp Stay from the Head Carriage.

UV Lamp Stay

3-92

7 Remove the screw to remove the Mist Catcher.

Mist Catcher

Screw

8 Remove the 4 screws shown in the figure to remove the right plate of the UV Lamp Stay from the left plate.

Right Plate

Screw Screw

9 Remove the 2 screws shown in the figure to remove

the left plate of the UV Lamp Stay from the Lamp Adapter. UV Lamp Screw

Lamp Adapter

Left Plate

10 Remove the UV Lamp from the Lamp Adapter. Do not touch the Lightemitting face.

Lamp Adapter

Screw

light-emitting face

< Bottom view >

3-93

11 Attach the Lamp Adapter to the UV Lamp. Lamp Adapter

Slotted hole places the front side of the UVLamp.

Screw

12 Attach the left plate of the UV Lamp Stay to the Lamp Adapter temporarily.

UV Lamp Screw

Lamp Adapter

Left Plate

13 Set the UV Lamp with Lamp Adapter and left plate on the Table, fasten the 2 screws while pushing the UV Lamp and the left plate downward so that the lower edge of them are same in height.

Set the UV Lamp inside of the Print Area.

14 Attach the right plate of the UV Lamp Stay to the left plate.

Right Plate

Screw Screw

3-94

15

Attach the Mist Catcher with the screw as shown in the figure.

Screw

Mist Catcher

16 Attach the UV Lamp Stay to the Head Carriage with 2

UV Lamp Stay

screws temporarily.

Screw

17 Connect

the Mist Fan Cable shown in the figure and bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes with the saddle.

CN314 Saddle

Carriage Board

18 Connect the UV Lamp Cable and bundle the Mist Fan Cable and UV Lamp Cable with the saddle as shown in the figure.

Saddle

Connector

3-95

19 Bundle

the UV Lamp Cable and Mist Fan Cable with the Filter. Filter

20 Perform the following check. 1. [4-10 UV LAMP CHECK] 2. [4-15 UV LAMP HEIGHT ADJUSTMENT]

3-96

3-15 INK DAMPER REPLACEMENT


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1

Turn off the Sub Power SW and Main Power SW. Main Power SW

Sub Power SW

2

Open the Front Cover and move the Head Carriage slowly leftwards so that it is located above the table.

3-97

3


Carriage Cover

4


Damper Plate

5

Pull the Head Shield to the front and remove it.

Head Shield

6

Position the Head Board Cover temporarily, and remove the 2 Ink Dampers from the Head which will be replaced. Be sure to remove and attach the Ink Damper with the Head Board Cover positioned. It prevents the ink from dropping on the Head Board. If the ink drops on the Head Board, Head or Head Driving IC will be broken. Remove the Ink Damper with pulling the upper end of the Damper Shield when removing the Ink Damper. 3-98

Damper Shield

Head Board Cover

7

Pull out the Ink Damper from the Damper Shield and set the new Ink Damper to the Damper Shield. < How to set the Damper Shield > Ink Damper Damper Shield

1. Put in the Ink Damper 2. Fold the cover part to 3. Fold the other side. Cover part should be to the Damper Shield. wrap the Ink Damper. outside.

8

4. Close the 2 gaps with the tape (P/# : 3000000129 TAPE,AL 3M #425 19*55M).

Attach the Ink Damper to the Head. Ink Damper

Do not hold both sides of the Ink Damper so hard. It could break. Be sure to remove and attach the Ink Damper with the Head Board Cover positioned. It prevents the ink from dropping on the Head Board. If the ink drops on the Head Board, Head or Head Driving IC will be broken.

Connect the Dampers to the Heads according to the colors on the Ink Tubes.

W

Gl (Sky Blue)

Y C K M

9

Remove the Head Board Cover and insert the Head Shield. Insert the Head Shield between the board and Head Adapter, and have the screw shown from the hole. < Cross-section > Head Board

Head Board Hole

Head Adapter

3-99

Head Shield

10 Attach the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers. Dampers could break. * Fasten the screws at the bottom of the Slotted hole.

11 Temporarily thread the 4 screws shown in the figure to hold the Carriage Cover. And fasten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when tightening the 2 front screws. The Carriage can be distorted and it may cause the head position problem. Screw

3-100

3-16 LASER POINTER REPLACEMENT


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1 Turn off the Sub Power SW and Main Power SW. Main Power SW

Sub Power SW

2 Move the Head Carriage slowly leftwards so that it is not above the Capping Unit.

3-101

3 Remove the 4 screws shown in the figure to remove the Carriage Cover.

Carriage Cover

4 Cut the insulock tie which bundle the Laser Pointer Cable.

Insulock tie

5

Disconnect the Laser Pointer Cable from the Carriage Board then pass the cable through the Grommet as shown in the figure.

CN311 Connector

Grommet

6

Remove the screws to remove the Laser Pointer together with stay from the Head Carriage.

Laser Pointer

3-102

7 Remove the 2 screws to remove the Laser Pointer

from the stay. Attach the new Laser Pointer to the stay with the 2 screws.

8 Attach the Laser Pointer together with the stay.

Laser Pointer

9 Pass the Laser Pointer Cable through the Grommet, and connect it to the Carriage Board as shown in the figure.

CN311

Connector

10 Bundle the Laser Pointer Cable with the new insulock tie.

Insulock tie

11 Perform the following check. 1. [4-11 LASER POINTER POSITION ADJUSTMENT] 2. [4-17 PRINT AREA ADJUSTMENT] 3-103

Grommet

3-17 HEAD GAP SENSOR REPLACEMENT


FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB



1


+

MENU

MENU SERVICE MENU

[SERVICE MENU] > [MOTOR MENU] > [AXIS 2 Perform MOVE] > [FEED] and set the value to 2.8mm to move the table to the backward.



AXIS MOVE FEED [ ]


3-104


Sub Power SW

4 Open the Front Cover and remove the 2 screws as shown in the figure to remove the Head Gap Sensor Cover.

Head Gap Sensor Cover

5

6

Disconnect the Head Gap Sensor Cable from the sensor.

Remove the Head Gap Sensor from the stay. And attach the new Head Gap Sensor to the stay.

3-105

Head Gap Sensor

7 Connect the Head Gap Sensor Cable to the sensor. Head Gap Sensor

8 Perform the following adjustment. 1. [4-16 HEAD GAP SENSOR POSITION ADJUSTMENT]

3-106

3-18 FEED MOTOR REPLACEMENT Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB

In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.



1


+

MENU

MENU SERVICE MENU

2

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the value to 2.8mm to move the table to the rear of the machine.



AXIS MOVE FEED [ ]


3-107


Sub Power SW

4

Remove the 4 screws to remove the Rail Cover.

Rail Cover

5

Remove the Springs which attach the Double-Gear.

Spring

Double-Gear

6

Disconnect the Y Motor Cable and remove the Y Motor. Screw

Put the hand through under the rail to remove the motor and pull it out. Motor

Connector

3-108

7

Attach the new Damper to the new Y Motor.

The motor and the damper should be replaced together because the damper attached once cannot be removed. Space out 1.5±0.5mm between the motor and the damper.

8

Turn the Double-Gear by hand. When the holes of the upper gear and the lower gear align, insert a 2mm hexagonal wrench (or a 2mm pin) into one of the holes. Attach the Springs. Revised 11

Hole

Spring

Double-Gear

9

Attach the Y Motor and connect the Y Motor Cable. Revised 11 Screw

Motor

Connector

Make sure the gears mesh properly. Then, pull out a

10 2mm hexagonal wrench (or 2mm pin) from the DoubleGear. O ring

Make sure that there is no backlash when the Y Motor is attached. Double-Gear

3-109

11

Attach the Rail Cover.

Rail Cover

12


+

MENU

MENU SERVICE MENU

Check AGING.

13 Go back to the MOTOR MENU, and select [AGING] > [FEED] > and press the [ENTER] key. Make sure that the machine carries out AGING and finishes it.




[ ] AGING FEED

Clear the motor working hours. back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.

14 Go



MOTOR HOURS F 1653 hours [ ]

MOTOR HOURS F CLEAR ENTER

3-110

3-19 FEED BELT REPLACEMENT Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB




1


+

MENU

MENU SERVICE MENU

2

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the value to 150.0mm to move the table to the center of the machine.



AXIS MOVE FEED [ ]


3-111

the Front Cover and remove 4 screws to remove 3 Open the Table Unit Front Cover.

Table Unit Front Cover

[SERVICE MENU] > [MOTOR MENU] > [AXIS 4 Perform MOVE] > [HEIGHT] and set the value to 102.0mm and move the Table to the front end by pressing the Down Key.

Table Unit

5


Sub Power SW

6


Top Cover Plate

3-112

7

Remove the 3 screws to remove the Table Unit Front Cover.

Table Unit Rear Cover

< Rear view >

8

Open the Front Cover and remove the 4 screws to remove the Table Plate.

[3000000188 SPACER,SHIM RING RF004010010] is slipped between Table Plate and surface of the Table Unit. Remove them with tweezers. The RING SHIM will be reused at step 32 . Table Plate

9

Remove the 2 screws to remove the Table Unit Cable Cover. Table Unit Cable Cover

10

Disconnect the Motor Cable.

Motor Cable

3-113

Remove the 4 screws that secure the Table Unit with a

11 Phillips screwdriver with a length of 200mm or longer.

Table Unit

12

Release the Feed Cable from the Saddle.

Feed Cable

Remove the 2 screws to remove the Feed Cableveyor from

13 the Table Unit.

Cableveyor

14

Remove the Table Unit from the machine.

3-114

15

Remove the 4 screws to remove the Rail Cover.

Rail Cover

16

Remove the upper screw that secure the Belt Stopper and loosen the lower screw.

Belt Stopper

17 Loosen the 2 screws shown in the figure for removing the spring. Then, remove the Belt.

Belt

Spring

18 Hook the Belt and attach the spring. Move the Belt to fit it. And fasten the 2 screws.

Belt

Spring

Do not pull the belt too much when fastening the screw.

3-115

19

Move the Belt gently to check the Belt fits the pulleys properly. And attach the Belt Stopper with the 2 screws shown in the figure. Pulley Belt Stopper

Belt

20

Attach the Rail Cover.

Rail Cover

21 Position the Table Unit and attach the Feed Cableveyor to the Table Unit with 2 screws.

Cableveyor

22

Bundle the Feed Cable with the saddle.

Feed Cable

3-116

Attach the Table Unit with 4 screws with a Phillips screwdriver

23 with a length of 200mm or longer.

Table Unit

24

Connect the Motor Cable.

Motor Cable

25

Attach the Table Unit Cable Cover with 2 screws. Table Unit Cable Cover

26

Attach the Table Unit Front Cover with 3 screws.


< Rear view >

3-117

27

Attach the Top Cover Plate with 6 screws.

Top Cover Plate

28

Install the [31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS] to the screw hole of the Table Unit and put the RING SHIM into the setscrew.

Setscrew SHIM Table

29

Position the Table Plate by inserting to the setscrew. Table

Thread the screw that secure the Table Plate where setscrew

30 is not installed.

Remove the setscrew and thread the Table Plate with all the screws temporarily.

3-118

Screw

Setscrew

31

Attach the Table Plate with 4 screws in the order as shown in the figure. 2

3

4 1

Put the RING SHIM removed at step 8 between Table Plate and surface of the Table Unit.

Table Unit

32


+

MENU

MENU SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS

33 MOVE] > [FEED] and set the value to 150.0mm to move the table to the center of the machine.



AXIS MOVE FEED [ ]


Open the Front Cover and attach the Table Unit Front Cover

34 with 4 screws.


3-119

35

Check AGING. Go back to the MOTOR MENU, and select [AGING] > [FEED] > and press the [ENTER] key. Make sure that the machine carries out AGING and finishes it.




[ ] AGING FEED

36

Perform the following adjustment. 1. [4-12 PRINT AREA ADJUSTMENT]

3-120

3-20 TABLE UNIT REPLACEMENT Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB




1


+

MENU

MENU SERVICE MENU

[SERVICE MENU] > [MOTOR MENU] > [AXIS 2 Perform MOVE] > [FEED] and set the value to 150.0mm to move the table to center of the machine.



AXIS MOVE FEED [ ]


3-121

3

Open the Front Cover and remove 4 screws to remove the Table Unit Front Cover.


4

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] and set the value to 102.0mm and move the Table Unit to the front end by pressing the Down Key.

Table Unit

5


Sub Power SW

6


Top Cover Plate

3-122

7



< Rear view >

8


[3000000188 SPACER,SHIM RING RF004010010] is slipped between Table Plate and surface of the Table Unit.

Table Plate

9

Remove the RING SHIM on the Table Unit with tweezers .

The RING SHIM will be reused in [4-13 TABLE HEIGHT ADJUSTMENT].

10

Remove the 2 screws to remove the Table Unit Cable Cover. Table Unit Cable Cover

3-123

11

Disconnect the Motor Cable.

Motor Cable

Remove the 4 screws that secure the Table Unit with a

12 Phillips screwdriver with a length of 200mm or longer.

Table Unit

13

Release the Feed Cable from the saddle.

Feed Cable

Remove the 2 screws to remove the Feed Cableveyor from

14 the Table Unit.

Cableveyor

3-124

15

Remove the Table Unit. And attach the new Table Unit.

16 Position the Table Unit and attach the Feed Cableveyor to the Table Unit with 2 screws.

Cableveyor

17

Bundle the Feed Cable with the saddle.

Feed Cable

18

Connect the Motor Cable.

Motor Cable

3-125

19 Attach the Table Unit Cable Cover with 2 screws. Table Unit Cable Cover

20 Turn

on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU


21 MOVE] > [HEIGHT] and set the value to 102.0mm and move the Table to the front end by pressing the Down Key.

22

Attach the Table Unit with 4 screws with a Phillips screwdriver with a length of 200mm or longer. Table Unit

3-126

23



< Rear view >

24 Attach the Top Cover Plate with 6 screws.

Top Cover Plate

< Rear view >

the Table Plate 25 Attach shown in the figure.

with 4 screws in the order as 2

3

4 1

Table Unit


26 MOVE] > [FEED] and set the value to 150.0mm to move the table to the center of the machine.



AXIS MOVE FEED [ ]


3-127

26



27 Check AGING.

Go back to the MOTOR MENU, and select [AGING] > [HEIGHT] > and press the [ENTER] key. Make sure that the machine carries out AGING and finishes it.




[ ] AGING HEIGHT

28 Clear the motor working hours.

Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.



MOTOR HOURS Z 1653 hours [ ]

MOTOR HOURS Z CLEAR ENTER

29 Perform the following check. 1. [4-12 PRINT AREA ADJUSTMENT] 2. [4-14 HEAD HEIGHT ADJUSTMENT] 3. [4-4 HEAD ALIGHNMENT (HORIZONTAL ONLY)] 4. [4-15 UV LAMP HEIGHT ADJUSTMENT] 5. [4-16 HEAD GAP SENSOR ADJUSTMENT] 6. [4-12 PRINT AREA ADJUSTMENT]

3-128

4 Adjustment

To Ensure safe Work Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and deodorization equipment before performing parts replacement. Performing the parts replacement while the power is on may result in injury by unintended operation of the machine. < Rear View > Unplug

AC INLET for the Printer Unit

Always use the UV protection sheet when the ink line is exposed to the light* during the replacement, or ink will harden and clog in the ink line. And it will affect the condition of a machine. * The light means the light which includes the ultraviolet light. The fluorescent light has the ultraviolet light. Therefore, consider that most of the light includes the ultraviolet light.

UV protection sheet

Use rubber gloves to prevent direct contact with the skin. Contact with the ink may cause skin irritation. Use deodorizing mask with activated carbon when necessary. When you carry the parts which are stained with ink such as head or damper, put these parts into a bag (for example aluminum bag of ECO-UV INK) or container that has a sealing capability. Otherwise, you might feel sick because of the evaporated ECO-UV INK. Wear protective goggles when turning on the UV Lamp without covers and when replacing the heads. Static electricity can harm electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z

When unpacking a static-sensitive device from its shipping carton, do not remove the device from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body.

z

When transporting a sensitive device, first place it in an antistatic container or packaging.

z

Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads. 4-1

4-1 SERVICE MODE + POWER ON

SERVICE MENU PRINT MENU

[ MENU ] key

PRINT MENU HEAD RANK

PRINT MENU HEAD ADJUST

MENU SERVICE MENU

HEAD RANK HEAD 1

HEAD RANK 1 1234567 (1/5)

HEAD RANK HEAD 3

HEAD RANK 3 1234567 (1/5)

HEAD ADJUST BIAS/VERTICAL

BIAS TEST PRINT

PERFORMING TEST PRINT

HEAD ADJUST HORIZONTAL

HORIZONTAL TEST PRINT


This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet. The digits can be changed with [left] and [right] keys and parameters can be changed with [up] and [down] keys. The digit being changed is marked with an under bar. Press the [ENTER] key to save the settings. Warning sound goes off when the calculation for verification, CHECK SUM, is not correct, in order to avoid input error.

HORIZONTAL DT1, Low

H1 2

H2 1

H3 3

H5 2

H6 1

HORIZONTAL DT3, Low

H1 2

H2 1

H3 3

H5 2

H6 1

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. H1 is defined as the standard head in this case. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2. Normal (beeps 1 time)

PRINT MENU LINEAR ENCODER

NOW PROCESSING.. POS: 1361.00mm

LINEAR ENCODER SETUP COMPLETED Error (beeps 2 times)

LINEAR ENCODER SETUP FAILED

Error is found on Linear Encoder and Scale.

LINEAR ENCODER HEADBOARD FAILED

Error is found on Head Board.

This menu is for checking the installation and operation of Encoder Module and Encoder Scale. Refer to [4-6 LINEAR ENCODER SETUP].

PRINT MENU TEST PATTERN


TEST PATTERN HORIZONTAL

It is for checking the Head Alignment in Horizontal position.


TEST PATTERN FILL

It prints on the entire print range solid in single color by each head. Print mode is fixed at 720 dps and 8 pass.


TEST PATTERN SLOPE CHECK

It prints the bidirectional pattern of entire scan range on the front side and back side of the table. When the table is uneven, the printed test patteren will be different on the right side and left side.


TEST PATTERN CALIBRATE

It prints the 295mm line for scan line and 270mm line for feed line.

PRINT MENU FLUSHING ADJ.

FLUSHING ADJ. 0.00mm>-0.40mm

NOW PROCESSING..

NOW PROCESSING..

This is for adjusting the flushing position. As entering the menu, the Head Carriage moves to the current flushing position. With [left] and [right] keys, move the Cap Tops and heads to the position where the Cap Case Guide makes contact with the Carriage Cap Guide, and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.

PRINT MENU MARKER POS ADJ.

NOW PROCESSING..

テストプリントシテイマス

S:****>+0.1mm F:****>-0.3mm

NOW PROCESSING..

This is for adjusting the Laser Pointer position. As entering the menu, the Head Carriage moves to above the test pattern after the test print. When it shows [ **** ], it means that it has never been setup. With [left] and [right] keys, move the Head Carriage to the position where the Laser Pointer points the centermost square of the test pattern and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.

4-2

PRINT MENU PRINT AREA ADJ.

NOW PROCESSING..

NOW PROCESSING..

S:****>+0.1mm F:****>-0.3mm

This is for adjusting the Printing Area and engraved line of the Table. As entering the menu, the Head Carriage moves to above the table. When it shows [ **** ], it means that it has never been setup. With [left] and [right] keys, move the Head Carriage to the position where the Laser Pointer point lower right of the engraved line after of the test pattern and press [ENTER] key to save the positi As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key. Normal


I/S MENU I/S CHECK

I/S CHECK COMPLETED

NOW PROCESSING..

Error

Checking

I/S CHECK ERROR CAP This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider. **Make sure to move the head carriage towards left off the capping unit before performing this check. Otherwise, it may damage Head, Cap or Wiper Unit. Error Displays

I/S MENU PUMP CHECK

CAP: Error is found on Capping Motor or Capping Sensor. WIPER: Error is found on Wiper Motor or Wiper Sensor.

PUMP CHECK PUMP SUCTION

PUMP SUCTION ABC

NOW PROCESSING..

PUMP SUCTION CIR-PUMP

NOW PROCESSING..

PUMP RELEASE ABC

NOW PROCESSING..

PUMP RELEASE CIR-PUMP

NOW PROCESSING..

PUMP CHECK PUMP RELEASE

This is for checking the pump motor. The rotation for both ink suction and release can be checked. All pump motors rotate for 5 seconds and stop.

I/S MENU I/S CONTROL

I/S CONTROL WIPER

WIPER FRONT

WIPER: Move the wiper towards front and rear. Option: FRONT/REAR Default: FRONT **Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages, especially the Head Carriage.

I/S MENU WIPER AGING

WIPER AGING COMPLETED

NOW PROCESSING..

Error (beeps 2 times)

WIPER AGING FAILED !!

I/S MENU CARTRIDGE

Remove all cartridges before pressing ENTER

Set cartridge to SLOT1

CARTRIDGE IC CHECK

IC CHECK SLOT1

INSERT

Error

IC CHECK SLOT1

IC CHECK SYSTEM ERROR ERROR

Normal

IC CHECK SLOT1

OK

From SLOT1 to 6 in order Set cartridge to SLOT6

IC CHECK SLOT6 INSERT Error

IC CHECK SLOT6 ERROR Normal

IC CHECK SLOT6

OK

IC CHECK COMPLETED

4-3

All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First of all, it confirms if there is the driver for IC detection. The following display indicates that error is found on driver.

Next, IC communication is checked individually by SLOT When a cartridge is inserted, it automatically starts to communicate with the cartridge IC and checks it. Display shows [OK], when the communication is done properly. As cartridge is removed, the next cartridge SLOT numbe to be inserted is displayed. Starting from SLOT1, it continues to SLOT6 in order. When checking SLOT6 is completed, the following message is displayed.

IC CHECK COMPLETED It returns to IC CHECK menu by pressing ENTER key. When communication is failed, it displays as below.

IC CHECK SLOT1 ERROR It returns to IC CHECK menu by pressing ENTER key. *Any cartridge can be used for this check as long as it has IC chip on it. *No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) *Before this IC check, make sure Cartridge Sensor is working properly.

CARTRIDGE SLOT 1

SL1 : SERIAL 1402A30C010000A5

Serial No. of the Ink Cartridge IC is displayed.

SL1 : INK TYPE eUV K

Ink type of the Ink Cartridge IC is displayed.

SL1 : CAPACITY 200cc

Ink capacity of the Ink Cartridge IC is displayed.

SL1 : LOT NO. 40216A

Lot No. of the Ink Cartridge IC is displayed.

SL1 : CONSUM. 100.000cc

Ink consumption of the Ink Cartridge is displayed.

SL1 : TIME 0y000d00h00m00s

The used time of the Ink Cartridge is displayed.

SL1 : INSERT 1 times

The insert count of the Ink Cartridge is displayed.

SL1 : FLAG 000000000

The Flag information of the Ink Cartridge is displayed.

It reads the information written on the IC of each carriage. Following messages are displayed when errors are found.

CARTRIDGE SLOT 2

Ink cartridge is not inserted

SLOT1 NO CARTRIDGE A cartridge with no IC is inserted, wire breakage or short circuit

CARTRIDGE SLOT 6

SLOT1 NO IC CHIP System error due to the damage of driver IC placed on INK TANK BOARD

SLOT1 SYSTEM ERROR Data error

SLOT1 DATA ERROR

REVISED 11 I/S MENU CIRCULATE INK

CIRCULATING INK

CIRCULATE INK CIR-DISCHARGE

This menu is to circulate the white ink. CIR-DISCHARGE : Circulate ink and discharge the determinate quantity of ink.

SERVICE MENU SENSOR CHECK

HCPwFLA * ***

123456 ***

This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The first page shows the status of each sensor. Each letter of the alphabet stands for the following. H: Head Origin Sensor C: Cover Sensor P: Panel Cover Sensor w: Wiper Sensor

SERVICE MENU THERMISTOR CHK

F: Feed Origin Sensor L: Height Origin Sensor A: Head Lock Sensor

The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the display shows the left-side head. Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty : Cartridge inserted, Ink empty

THERMISTOR CHK HEAD:25 C/ 77 F

THERMISTOR CHK AMB :25 C/ 77 F This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the center head (HEAD). The temperature on the left is in Celsius and the right is in Fahrenheit. Revised 7 Display Range: [HEAD] From 0 to 46 in Celsius. [AMB] From 0 to 95 in Celsius. Since the temperature of the device on the HeadwBoard may rise, [HEAD] shows higher temperature than the room temperature. Confirm that the temperature is not extremely lo , such as 0 Celsius, or extremely high, such as 100 Celsius. [AMB] indicates outside air temperature.

4-4


SERIAL NO. ZS00000

SUB MENU SERIAL NO.

This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

CHANGE INKTYPE EUV 6 EUV 6

SUB MENU CHANGE INKTYPE

NOW PROCESSING..

To Setup View

BUSY LED flashes Ink Type

This menu is to change Ink Type. Different from the process in the user menu, operations such as Head Wash and Ink Fill are not included. This menu is used as a correction purpose when a wrong type ink is selected. When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled.

FILL INK A B C

SUB MENU FILL INK

PIG cm : Pigment LcLm EUV 6 : ECO-UV CMYKGlW UNKNOWN : Ink Type not specified

Fills Ink to each print head. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to fill ink for the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: Normally, FILL INK is to be performed on the three groups together. Performing this on individual head group should be for a recovery only when PUMP UP or HEAD WASH is performed individually.

CHECK DRAIN BOTTLE

When ink is not filled

SELECT INK TYPE ECO-UV CMYKGlW

INSTALL DRAIN BOTTLE

SET CARTRIDGE 123456 Goes next, when cartridge is set

FILLING INK...

CHECK DRAIN BOTTLE

Goes next, when completed

SUB MENU PUMP UP

CHECK DRAIN BOTTLE

PUMP UP A B

REMOVE CARTRIDGE 123456

PUMPING-UP...

Goes next, when cartridge is removed

SUB MENU HEAD REPLACE

Removes ink from each print head. The difference from the user menu is that head group can be selected. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, PUMP UP is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.

Goes next, when completed Head wash and ink filling after replacing head

REMOVE SOL CRT. 123456

CHECK DRAIN BOTTLE

HEAD REPLACE A B C


SET CL-LIQUID 123456

FILLING INK...

REMOVE CL-LIQUID 123456

Goes next, when cleaning cartridge is removed

Goes next, when cleaning cartridge is set

CHECK DRAIN BOTTLE

SET CARTRIDGE 123456

FILLING INK...

Goes next, when cartridge is set

SUB MENU HEAD WASH

CHECK DRAIN BOTTLE

HEAD WASH A B

REMOVE CARTRIDGE 123456

SET CL-LIQUID 123456


Goes next, when cleaning cartridge is set

PERIODIC CL. LIGHT LIGHT

WASHING HEAD...

WASHING HEAD...

Goes next, Goes next, when completed when cleaning cartridge is removed This menu is to select the type of periodic cleaning which is automatically performed during printing. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL

WIPE: Wiping and flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel Cleaning period can be set up in PERIODIC CL. menu of the user menu.

SUB MENU MIST FAN CHECK

MIST FAN CHECK FRONT FAN

CHECK DRAIN BOTTLE

Washes print heads. A to B shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to wash the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, HEAD WASH is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.

REMOVE CL-LIQUID 123456

SUB MENU PERIODIC CL.

FILLING INK...

This menu is to check FANs. Select a FAN type with [up] and [down] keys. Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.

MIST FAN CHECK REAR FAN

4-5

DATE 05/09/10

CLOCK DATE

SUB MENU CLOCK

DATE 05/09/10

[Year/Month/Day]

[Year/Month/Day]

Display

TIME 01:01:59

CLOCK

TIME

Edit

TIME 01:01:59 Display

TIME 01:01:59

B

Edit

TIME 01:01:59

B

It shows [B], when battery is dead.

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such that it performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record of Event Log function. Be aware that it affects the maintenance operations if the time is changed. When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.

SUB MENU DIP SW CHECK

DIP SW CHECK 0110 0000 bit # [1 2 3 4

SUB MENU KEY CHECK

5 6 7 8] This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when any key has not been pressed. It shows the key name when some key is pressed. And it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the sub power key while performing this menu.

KEY CHECK NONE

SUB MENU LCD/LED/BUZ CHK

Abbreviated Returns when completed

SUB MENU POINTER CHECK

This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left. [0] is OFF and [1] is ON.

NOW PROCESSING...

This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD. Confirm that all functions operate properly, visually and by the sound.

POINTER CHECK LED:*

NOW PROCESSING...

Check that the Laser Pointer can be operated properly by turning ON/OFF the Pointer by pressing [ENTER] key. Waiting for incoming data

SUB MENU PORT CHECK

DETECTING... 00: 0B Receiving data from network

NETWORK B3:1073741624B SUB MENU MAINTE. MSG. SERVICE MENU MOTOR MENU

MOTOR MENU AGING

MOTOR MENU AXIS MOVE

MAINTE. MSG. NONE 100 hours

This menu is to confirm the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and resets to 0. * When transffering from VersaWorks, send the data from [Send Native File].

This menu is to set up the timing to show the message for maintenance. It displays the message suggesting to perform maintenance when the total print time reaches the specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE

AGING SCAN

SCAN NOW AGING

AGING FEED

FEED NOW AGING

SCAN : Aging for Scan Motor. The Head Carriage runs maximum printing width in Scan direction. FEED : Aging for Feed Motor. The Table Unit moves maximum range in Feed direction. HEIGHT : Aging for Height Motor. The Table Unit moves maximum range in Height direction. To stop Aging, press the [ENTER] key. The Head Carriage returns back to the capping position, and it returns to the former menu after the heads are capped. Make sure not to perform Aging for excessive time when the heads are filled with ink, in order to prevent the heads from being damaged by dried ink. When Aging is performed with ink filled, it runs with performing the Flushing. No Flushing when ink is not filled.

AGING HEIGHT

HEIGHT NOW AGING

NOW PROCESSING...

AXIS MOVE HEIGHT

AXIS MOVE Z: 102.0mm

AXIS MOVE FEED

AXIS MOVE Y: 373.1mm

As entering the menu, Origin point Intialize for all Stepping Motor is performed. When you select HEIGHT/FEED/, the position of the Axis is displayed.

Servo Motor : LOCKED

MOTOR MENU SERVO LOCK

SERVO LOCK F: 0

SERVO LOCK S: 100

0

Servo Motor : FREE

SERVO LOCK F: 240

SERVO LOCK F: 0

20

4-6

0

This menu is to check whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as the feedback is performed normally. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the normal power control is performed. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.

SERVICE MENU SYSTEM SWITCH

SYSTEM SWITCH PAGE1

This menu is to change the functions of the machine. Normally, it is not necessary to change. Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys. Press [ENTER] to save the settings. There are 16 pages for every 8 bits System Switch.

PAGE1 00000000 bit #[ 8 7 6 5 4 3 2 1 ]

SYSTEM SWITCH PAGE16

Bit

Contents

Settings

Default

PAGE1:Bit1

Cover Sensor

PAGE16 00000000

With [1], the error does not occur even if the Front Cover is open.

PAGE1:Bit4

Reflection to the test pattern of the Full Width

[1] enables the settings of [FULL WIDTH S] for all test patterns.

0

bit #[ 8 7 6 5 4 3 2 1 ]

PAGE1:Bit7

Periodic flushing that takes place every 8 hours

Enables with [0], Disables with [1].

0

PAGE2:Bit6

Standard Head Menu

With [1], [STANDARD HEAD] menu is added to the Service Menu.

0

PAGE16:Bit1

UV lamp position

Revised10

0 : Current UV lamp position 1 : New UV lamp position

0

0

* All the default settigs that are not shown here is "0". CAUTION : The machine may make unexpected move when the other system switches that are not shown here are changed.

SERVICE MENU HISTORY MENU

HISTORY MENU MOTOR GROUP

SHOT COUNT 1 26103 KShot

In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by entering the menu of each groups.

SHOT COUNT 1 CLEAR

CATEGORIES : MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / CUTTING GROUP / INK GROUP / UVLAMP GROUP / ERROR GROUP / SYSTEM GROUP

SERVICE MENU REPORT

REPORT SERIAL

SERVICE MENU UV LAMP MENU

UV LAMP MENU SVC.MODE LAMP

SVC.MODE LAMP ON OFF

UV LAMP MENU CONNECT CHECK

CONNECT CHECK NOT CONNECTED

The menu shown on the upper LCD can be changed with [up] and [down] keys. The corresponding parameter is shown on the lower LCD. Refer to the HISTORY MENU List on the following pages. Press [right] key to enter [CLEAR] menu, and parameter can be cleard by pressing [ENTER] key.

Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)

This is to set ON/OFF of the UV Lamp during the printing when the machine is started in the Service Mode. This setting is initialized when turning off the sub power SW. Default : ON

UV Lamp : Not connected This is to check whether the UV Lamp is connected properly.

UV Lamp : connected

CONNECT CHECK CONNECTED UV Lamp : ON

UV LAMP MENU LAMP ON CHECK

NOW PROCESSING...

LANP ON CHECK LEFT : * :[ ]

NOW PROCESSING...

This menu is to check the power, lighting/error and connection of the UV Lamps. * Perform with the covers closed except for the power check. Refer to [4-18 UV LAMP CHECK]. Select the right or left Lamp by moving the cursor with [up] and [down] keys. And check that the selected Lamp can be operated properly by turning ON/OFF the Lamp by pressing [ENTER] key. Error displays : E Check that the UV Lamps can be operated properly by opening and closing the cover while the UV Lamps are turned on.

UV LAMP MENU LAMP ON AGING

NOW PROCESSING...

4-7

LANP ON AGING NOW AGING

HISTORY MENU

MOTOR GROUP Item MOTOR FEED

Contents

Unit

Total time that the Feed Motor has been rotated

Reference

hour

MOTOR SCAN

Total time that the Scan Motor has been rotated

hour

MOTOR HEIGHT


hour

Life: 1500 hours

MOTOR ROTATE


hour

PUMP TIMES A

Total time that the Pump Motor A has been rotated

times

PUMP TIMES B

Total time that the Pump Motor B has been rotated

times

Life: 200,000 times

PUMP TIMES C

Total time that the Pump Motor C has been rotated

times

Life: 200,000 times

CLEAR ALL

Clear all the value in the Motor Group

Life: 200,000 times

HEAD GROUP Item

Contents

Unit

Shot Cnt. 1

Number of shots fired from the nozzle (H1 left)

Shots/1000

Shot Cnt. 2

Number of shots fired from the nozzle (H1 right)

Shots/1000

Shot Cnt. 3


Shots/1000

Shot Cnt. 4


Shots/1000

Shot Cnt. 5


Shots/1000

Shot Cnt. 6


Shots/1000

WIPE H1

Number of times the Wiping has been performed (H1)

times

WIPE H2


times

WIPE H3


times

RUB H1

Number of times the Rubbing has been performed (H1)

times

RUB H2


times

RUB H3


times

AUTO CL.H1

Number of times the Automatic Cleaning has been performed (H1)

times

AUTO CL.H2


Reference Life: 6 billion Shots/nozzle Ink from SLOT1 Life: 6 billion Shots/nozzle Ink from SLOT1 Life: 6 billion Shots/nozzle Ink from SLOT2 Life: 6 billion Shots/nozzle Ink from SLOT2 Life: 6 billion Shots/nozzle Ink from SLOT3 Life: 6 billion Shots/nozzle Ink from SLOT3

times

AUTO CL.H3


times

NORMAL CL. H1

Number of times the Normal Cleaning has been performed (H1)

times

NORMAL CL. H2


times

NORMAL CL. H3


times

MEDIUM CL. H1

Number of times the Medium Cleaning has been performed (H1)

times

MEDIUM CL. H2


times

MEDIUM CL. H3


times

POWERFUL CL.H1

Number of times the Powerful Cleaning has been performed (H1)

times

POWERFUL CL.H2


times

POWERFUL CL.H3


times

INK RENEW H1

Number of times the ink has been upgraded (H1)

times

CMYKGlW Mode and White Ink Mode only

INK RENEW H2


times


INK RENEW H3


times


CLEAR H3

Clear all the value of the H3

CLEAR H2


CLEAR H1


CLEAR ALL

Clear all the value of all the Head

MAINTENANCE GROUP Item

Contents

Unit

Reference

MAINTE. COUNT

Number of times the Head Maintenance has been performed

times

TOTAL TIME

Lapsed time from the last Head Maintenance

hour

This value is cleared automatically after carrying out the Head Maintenance.

PRINTING TIME

Printing time from the last Head Maintenance

hour

This value is cleared automatically after carrying out the Head Maintenance.

CLEAR ALL

Clear all the value in the MAINTENANCE GROUP

WIPE GROUP Item

Contents

WIPING COUNT

Number of times the Wiping has been performed

RUBBING COUNT WIPE REPLACE CLEAR ALL

Clear all the value in the WIPE GROUP

Unit

Reference

times

This value is cleared automatically after replacing.

Number of times the Rubbing has been performed

times

This value is cleared automatically after replacing.

Number of times the wiper has been replaced

times

PRINT GROUP Item

Contents

Unit

PRINTING TIME

Total time of printing performed

hour

PRINT PAGES

Number of pages printed

pages

FLUSHING CNT

Number of times the flushing has been performed.

times

CLEAR ALL

Clear all the value in the PRINT GROUP

4-8

Reference Test print time is excluded. Number of times of flushing at the flushing position. ( The flushing at the cap is excluded.)

INK GROUP Item

Contents

Unit

Reference

CARTRIDGE 1

Number of times the Ink Cartridge 1 has been changed

times

CARTRIDGE 2


times

CARTRIDGE 3


times

CARTRIDGE 4


times

CARTRIDGE 5


times

CARTRIDGE 6


times

CHANGE INK

Number of times the Ink has been changed

times

INK DISCHARGE 1

Number of times the Ink has been circulated and discharged ( small amount of dischage )

times


INK DISCHARGE 2

Number of times the Ink has been circulated and discharged ( medium amount of dischage )

times


INK DISCHARGE 3

Number of times the Ink has been circulated and discharged ( large amount of dischage )

times


CLEAR ALL

Clear all the value in the INK GROUP

ERROR GROUP Item SERVICE CALL

Contents

Unit

Number of times the Service Call has occurred

Reference

times

S-CALL HISTORY

Number of the last 5 Service Calls

MOTOR ERROR F

Number of times the Feed Motor Error has occurred

No.

MOTOR ERROR S

Number of times the Scan Motor Error has occurred

times

LOW TEMP.ERR.

Number of times the Low Temperature Error has occurred

times

HIGH TEMP.ERR.

Number of times the High Temperature Error has occurred

times

EMERG. CAPPING

Number of times the Emergency Capping Error has occurred

times

Number of times of forcible capping to prevent head from drying that works when cap is left open for 3 minutes or more due to cover open or other reasons.

START UNCAPPED

Number of times the machine has started uncapped

times

When cap is left open, it detects the error when machine is started.

CLEAR ALL

Clear all the value in the ERROR GROUP

times

UV LAMP GROUP Item UV LAMP ON TIME

Contents

Unit

Total time of Right UV Lamp is turned on

hour

UV LAMP ON COUNT

Number of times Left UV Lamp is turned on

times

CLEAR ALL

Clear all the value in the UV LAMP GROUP

hour

Reference Life: 10,000 hours Life: 10,000 hours

SYSTEM GROUP Item

Contents

Unit

POWER ON COUNT

Number of times Subpower has been turned on

times

POWER ON TIME

Total time of Subpower is turned on

hour

SLEEP TIME

Total time of the machine in Sleep Mode

hour

SHEETCUT COUNT

Number of times the Sheet Cut has been performed

times

CLEAR ALL

Clear all the value in the SYSTEM GROUP

Reference SLEEP time is excluded.

It counts Auto Sheet Cut performed by both command and panel.

MIST FAN GROUP Item

Contents

Unit

FRONT MIST FAN TIME

Total time of Front Mist Fan is turned on

hour

REAR MIST FAN TIME

Total time of Rear Mist Fan is turned on

hour

FILTER REPLACE COUNT

Number of times the Mist Fan Filter has been replaced

times

CLEAR ALL

Clear all the value in the MIST FAN GROUP

4-9

Reference

Other Factory Mode

SYSTEM PARAMETER INITIALIZATION

+

ENTER

INITIALIZE ALL SYS.PARAMETER [ ]

SELECT MODEL LEC-330 [ ]

INITIALIZATION COMPLETED

All parameters will be initialized. Turn on the Sub Power SW while pressing the Up, Down and [ENTER] keys to start the machine in SYSTEM PARAMETER INITIALIZE mode. Press the [ENTER] key to initialize the SYSTEM PARAMETER or press the [POWER] key to cancel when the confirmation message is displayed. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] is displayed and the machine will not start before the LIMIT POSITION is set up.

DISPLAYED LANGUAGE MENU

+

Roland DG Corp. LEC-330

MENU LANGUAGE ENGLISH [ ]

LENGTH UNIT mm > INCH [ ]

TEMP. UNIT C > F

4-10

Key Combinations Function for Service

Combination Key Selection

+

Service Mode

Upgrade F/W

Comments

Press [MENU] and [ Menu.

] to enter Service

+

[UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade F/W.

+

Use this when the main board is replaced.

Installing F/W (At Main Board Change) ENTER

System Parameter Initialize

+

ENTER

All parameters will be initialized. Press [ENTER] to start initializing.

+

Limit/Cut Down Position

Service Report

+

Function for Users

Combination Key Selection

Language

MENU

[SUM-ERROR] will be displayed. Press [ENTER] to upgrade F/W.

Press [ ] while aligning Carriage to cap Heads, and press [ENTER]. Set up Cut Down Pos., and press [ENTER].

Service Report(Adjustment value) will be printed.

+

Comments

Press[

4-11

] and [

] to select language.

4-2 HOW TO UPGRADE/INSTALL FIRMWARE It is necessary to prepare the followings to upgrade/install the firmware. 1.Firmware file 2.WindowsPC (Network port is required.) 3.Peck.exe 4.Network cable (A cross cable is required when you connect LEF-12 to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

1

Check the IP address of the machine. Turn on the Main Power SW and Sub Power SW, then press the [MENU] key. Select [IP ADDRESS] under [NETWORK] menu in [SYSTEM INFO.].

MENU

[ ]

MENU SYSTEM INFO. [ ] [ ]

SYSTEM INFO. NETWORK [ ]

NETWORK IP ADDRESS [ ]

IP ADDRESS 192.168.000.003

2

Confirm that Main Power of the printer is turned "ON" and Sub Power of the printer is turned "OFF". Main Power SW

Sub Power SW

4-12

3

Start the Peck on PC. When [Peck] screen is displayed, click [Select Port] button.

4

Select [Type 4] from [Product]. Also, select [Via Network] from [Select port] and input the printer IP address. Click [OK].

5

Click [Firmware Upgrade] button.

6

[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to LEF-12.

4-13

7

The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the Sub Power SW turns off automatically.

FIRMWARE

V2.0 NG

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

HOW TO INSTALL FIRMWARE (Referential Time : 5 min) This is required when a new Main Board without the firmware is installed.

1

Turn on the Main Power SW while pressing the Left, Up and Down keys.

+ UPDATE FIRMWARE?

2

Press the [ENTER] key for the machine to be ready to receive the firmware.

UPDATE FIRMWARE? [ ]

WAITING 000.000.000.000

4-14

3

Press the [MENU] key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Press the Left and Right keys for cursor movement, and the Up and Down keys for selecting value. After setting an address, press the [ENTER] key to go next ,to address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware when the [ENTER] key is pressed.

WAITING 000.000.000.000 MENU

IP ADDRESS 192.168.000.003 [ ]

The setting made here is only temporary for the firmware installation and it is not saved.

SUBNET MASK 255.255.255.003 [ ]

GATEWAY ADDR. 000.000.000.000 [ ]

WAITING 192.168.000.003

4

Start the Peck on PC. When [Peck] screen is displayed, click [Select Port] button.

5

Select [Type 4] from [Product]. Also, Select [Via Network] from [Select port] and input printer IP address. Click [OK] button.

4-15

6

Click [Firmware Upgrade] button.

7

[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to LEC-300.

8

It starts loading the firmware. The firmware installation is done when [COMPLETE] message is displayed. Turn off the Sub Power SW when it is completed.

FIRMWARE

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

4-16

V2.0 NG

9

Turn on the Sub Power SW while pressing the Up, Down, and the [ENTER] keys to enter [INITIALIZE ALL SYS.PARAMETER] menu. Press the [ENTER] key to start initialization. The Sub Power turns off automatically when it is completed.

+

ENTER

INITIALIZE ALL SYS.PARAMETER [ ]

SELECT MODEL LEF-12 [ ]

INITIALIZATION COMPLETED

10 Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

Enter the [NETWORK] menu and input [IP ADDRESS],

11 [SUBNET MASK] and [GATEWAY ADDR.].

Turn off the Sub Power SW when the network setting is completed.

MENU SERVICE MENU [ ]

MENU SYSTEM INFO. [ ] [ ]

SYSTEM INFO. NEETWORK [ ] [ ]

NETWORK IP ADDRESS

IP ADDRESS 192.168.000.003

[ ]

SUBNET MASK 255.255.255.003

[ ]

GATEWAY ADDR. 000.000.000.000

[ ]

[ ]

NETWORK SUBNET MASK

[ ]

[ ]

NETWORK GATEWAY ADDR.

4-17

[ ]

12 Start the Peck on PC.

When [Peck] screen is displayed, click [Put Parameters] button.

13 [OPEN] screen is displayed.

Select the System Parameter file that was saved before the main board replacement. Click [Open]. It starts to send the System Parameter to LEF-12.

14 Click [Get Report] button to import the System Report file. Confirm that the System Parameter is reloaded properly. The addresses set at the step 11 are replaced with the addresses saved in the System Parameter when [Put Parameter] is executed.

4-18

4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.)

1

Turn on the Main Power SW and Sub Power SW. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the User's Menu and set the IP address.

MENU

[ ]

MENU SYSTEM INFO. [ ][ ]

SYSTEM INFO. NETWORK

Cancel the RIP if the RIP is running.

[ ]

NETWORK IP ADDRESS [ ]

IP ADDRESS 192.168.000.003

2

Open a browser on the PC and enter the IP address which was set at [1]. Current firmware version appears.

The Internet Explorer is recommended.

3

Click [Update].

4

Specify the target file for upgrade and click [Update].

4-19

5

The progress is shown in percentage while upgrading.

Do not turn off the power or press any keys during the upgrade.

6

When upgrading is completed, the version of upgraded firmware appears. Turn off the Sub Power SW and Main Power SW once.

4-20

4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment) [About HEAD ALIGNMENT] HEAD ALIGNMENT is necessary to obtain the good printing quality. Be sure to operate the HEAD ALIGNMENT when the Head is replaced. If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur. Please DO NOT use Take-Up devise for this alignment. The media tension changes during test printing and the result of alignment is not reliable. Necessary special tools : - ST-056 TORQUE DRIVER NS - 1000005463 TOOL,BIT PHILLIPS NO.1 L150MM ST-107 - Clear Film for Test Print

Finish the Head Alignment within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB

Always use the UV protection sheet during this alignment, or ink will harden and clog inside the ink line.


1

Open the Front Cover and unlock the Head Carriage and move it slowly leftwards.

4-21

2

Remove the 4 screws shown in the figure to remove the Carriage Cover. Carriage Cover

3


4

Move the Head Carriage slowly to the Panel Cover side.

Damper Plate


5

Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. Setup the Clear film on the machine.

Set the Table Height by auto-detection.

+

MENU

MENU SERVICE MENU

4-22

6

Select the [BIAS/VERTICAL] > [TEST PRINT] menu under the [HEAD ADJUST] menu and press the [ENTER] key.

SERVICE MENU PRINT MENU [ ][ ]

PRINT MENU HEAD ADJUST [ ][ ]

HEAD ADJUST BIAS/VERTICAL [ ]

BIAS/VERTICAL TEST PRINT [ ]

7

The test pattern shown in the figure will be printed.

K W K M K W K M

8

Remove the Panel Cover. Remove the plate shown in the figure to replace [Head 3]

Screw

Screw Plate

Panel Cover

9

[BIAS ADJUSTMENT] Loosen the 3 screws that secure the Head in order as shown in the figure.

2 1

Loosen the screws that secure the Head approximately 1/2 turn. If the screws are too loose, it may affect the result of this alignment. 3

4-23

10 Insert the 1.5 mm Hexagonal Wrench through the hole

of the Head Carriage, then, turn the adjustment screw to make the lines of each color in the test pattern straight. *Reference* Position of the printing moves 1 line by turning the screw approximately 3/4 turn. Adjustment Screw

- When the upper lines are shifting towards the left of the lower lines, turn the screw CW. - When the upper lines are shifting towards the right of the lower lines, turn the screw CCW.

11

Fasten the screws that secure the Head in the reverse order of loosening, using the TORQUE DRIVER (ST056).

2 3

Torque for fastening is 2kgf • cm (20cNm). Make sure not to fasten the screws firmly.

1 [VERTICAL ADJUSTMENT] 12 Loosen the 3 screws that secure the Head in the order as shown in the figure.

2 1

Loosen the screws that secure the Head approximately 1/2 turn. If the screws are too loose, it may affect the result of this alignment. 3

4-24

13 Turn the Adjustment Screw to make the lines of each color in the test pattern straight.

Position of the printing moves 1/2 line by turning the screw 30 degrees.

Adjustment Screw

- When the lines other than K are above the K lines, turn the Adjustment Screw CW. - When the lines other than K are below the K lines, turn the Adjustment Screw CCW.

Adjust the Head positions referring to the leftend K head as the base position. The position of K head on the left end does not need to be adjusted.

14 Fasten the screws fixing the Head in the reverse order of loosening, using the TORQUE DRIVER (ST-056).

2 3

Torque for fastening is 2kgf • cm (20cNm). Make sure not to fasten the screws firmly.

1

4-25

15 Position the Panel Cover temporarily to prevent the ink from hardening.

Do not need to clamp the screws.

Panel Cover

Print the test pattern again.

16 If the result is not satisfactory, repeat

SERVICE MENU PRINT MENU

6 to 15 .

[ ][ ]

If the VERTICAL test print result is satisfactory, select [HEAD ADJUST] > [BIAS/VERTICAL] > [TEST PRINT], and print the test pattern again. If the BIAS/VERTICAL test print result is not satisfactory, repeat BIAS/VERTICAL ADJUSTMENT.


HEAD ADJUST BIAS/VERTICAL [ ]

The shifting of lines should be less than 1/2 dot.

BIAS/VERTICAL TEST PRINT [ ]

[ HORIZONTAL ADJUSTMENT ] Select the [HORIZONTAL] > [TEST PRINT] in the 17 [HEAD ADJUST] menu and press the [ENTER] key.

SERVICE MENU PRINT MENU [ ][ ]


HEAD ADJUST HORIZONTAL [ ]

HORIZONTAL TEST PRINT [ ]

18

Following test pattern will be printed. Find the position where the line of each color matches the K line and check the number. If it is difficult to select just one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.

H3 H1

Head Position : Low

DT3.Low -20

-6

-5

-4

-3

-2

-1

0

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

0

+1 +2 +3 +4 +5

+6

+20

H3 H1 DT1.Low -20

4-26

19

Select [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the parameters checked at 24 with the Up and Down keys. Press the [ENTER] key to save the settings.

Parameters can be entered with an increment of 1/2.

HORIZONTAL TEST PRINT HORIZONTAL DT1, Low

H1 2

H2 1

H3 3

HORIZONTAL DT3, Low

H1 2

H2 1

H3 3

20 Move the Head Carriage by hand slowly leftwards.

21 Attach the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers. Dampers could break. * Attach the screws at the bottom of the slotted screw hole.

22

Temporarily thread the 4 screws shown in the figure to hold the Carriage Cover. And fasten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when tightening the 2 front screws. If the Carriage is distorted, then the Head position may shift. Screw

4-27

4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.) This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Leftmost Position of the Head Carriage movement to the Limit Sensor after completing the adjustment. When the Limit Position is not set correctly, it may cause some problems such as a head capping error.

Always use the UV protection sheet during this setting, or ink will harden and clog inside the ink line.


1

Remove the Panel Cover.

Panel Cover

2

Turn on the Sub Power SW while pressing [LEFT], [UP] and [RIGHT] keys for LIMIT INITIALIZE mode. + SUB POWER ON

LIMIT INITIALIZE MENU

MOVE TO CAP POS

4-28

3

4

Move the Head Carriage to lock it by hand to the lock position.

Confirm that the head is certainly capped, and press [ENTER] key to start limit position initialize. After the completion of the initialize, the message is displayed as shown in the figure.

SETTING UP THE LIMIT [ ]

DETECTING..

REVISED 8

5

6

SETTING UP MAX.SCAN WIDTH

Move the Head Carriage by hand slowly to the leftmost position of the Head Carriage movement.

Perform the Cut Down Position Initialize by pressing [ENTER] key. After the completion of the initialize, the message is displayed as shown in the figure.

REVISED 8

SETTING UP MAX.SCAN WIDTH [ ]

DETECTING..

Perform the following adjustment. [4-7 FLUSHING POSITION ADJUSTMENT] INITIALIZATION COMPLETED

4-29

4-6 LINEAR ENCODER SETUP (Referential Time : 10min.) LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper, and also to confirm that it properly reads and corrects the width of the scale, which is stretched or compressed due to the operation environment, by the software coordinates. This operation is required when Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.

1

Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

2

Make sure to unload the media when it is set on the machine.

3

Select the [LINEAR ENCODER] menu in the SERVICE MENU and press the [ENTER] key.

SERVICE MENU PRINT MENU [ ] [ ]

PRINT MENU LINEAR ENCODER [ ]

NOW PROCESSING POS: 1361.00mm

4-30

4

One of the messages appears at the completion of the set up. In case of "SETUP FAILED", check the followings. 1. Dirt/Scratch on the Encoder Scale. 2. Dirt/Scratch on the Encoder Module. 3. Encoder Scale is not between the Encoder Module. 4. Backlash of the Carriage Motor Gear and the Drive Gear. 5. Fixation between the Carriage and the Carriage Belt. 6. Bad connection of the cables.

In case of "HEADBOARD FAILED", the Head Board is possibly defective.

4-31

LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED

4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.) This is to adjust the flushing position. This adjustment is NOT required when a Cap Top and a head are removed or replaced. This adjustment is required after performing the Limit Position & Cut Down Position Initialize. Without this adjustment, the Flushing may not be performed properly.

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.


1

Remove the Panel Cover. Screw

Panel Cover

2

Make sure to unload the media when it is set on the machine. Then, turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

4-32

3

Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.] menu in the SERVICE MENU. SERVICE MENU I/S MENU [ ][ ]

I/S MENU CAP ADJUST [ ]

CAP ADJUST ADJUST POS.

4

Move the Cap Tops and heads to the position where the Cap Case Guide makes contact with the Carriage Cap Guide by pressing the Right and Left keys. Then, press [ENTER] key to update the flushing position. When you press [MENU] key, the flushing position is not updated and exiting the menu.

Guide

4-33

4-8 BELT TENSION ADJUSTMENT

(Referential Time : 20min.)


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB

Necessary special tools : ST-001 TENSION GAUGE 2000GF/2000CN



1


Main Power SW

Sub Power SW

4-34

2



Bush



3

Measure the tension of the belt at the position [A] shown in the figure using TENSION GAUGE(ST-001). Press the upper belt downward with the gauge to make slight contact with the Rail Guide. The tension is proper when the measured value is 0.98kgf to 1.18kgf. When the tension is not proper, move on to the next step and adjust the belt tension.


A

It is recommended to put the SOLENOID CUSHION(P/N 22265241) on the top of the ST001 for easy measuring.

Upper Belt Hold down the belt with Tension Gauge Rail Guide

4

Loosen the 2 fixing screws which is located on the left end of the belt halfway round.

Left end of the belt

Be careful with the sharp edges around the belt when loosening the screws. It may cause injury.

Fixing Screw

4-35

5

Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.)

Screw

3mm

Idle Pulley Holder

6

Turn the adjustment screw shown in the figure to adjust the value of the tension gauge to be around 1.05kgf with the procedure of 5 .

Adjustment Screw

Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased

7

Fasten the 2 fixing screws shown in the figure, and again confirm that the tension is within the proper value.

Fixing Screw

8

Fasten the 2 screws shown in the figure to slightly contact with Idle Pulley Holder. Make sure not to fasten the screws too tight. It may move the adjusted Idle Pulley Holder accidentally.

9

Move on to [4-9 BELT POSITION ADJUSTMENT].

4-36

Screw

4-9 BELT POSITION ADJUSTMENT


This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension Adjustment. Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1


Main Power SW

Sub Power SW

4-37

2



Bush



3

Confirm that the Belt Tension Adjustment is completed and turn on the main power SW.

4

Make sure to unload the media when it is set on the machine. Then, turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.


+

MENU

MENU SERVICE MENU

5

Carry out the AGING test for the belt. Select [MOTOR MENU] > [AGING] > [SCAN], and press the [ENTER] key.

SERVICE MENU MOTOR MENU [ ]

MOTOR MENU AGING [ ]

AGING SCAN [ ]

4-38

6

Confirm the position of the belt. The position is proper when the belt is not touching the flanges excessively. When the position is proper, close this BELT POSITION ADJUSTMENT. When it is not proper, make adjustment as follows.

Belt partly touching the flange is acceptable. [Right end of the belt]

[ Left end of the belt ]

Drive Pulley

Idle Pulley Belt

Belt

Flange

7

Flange

Press the [ENTER] key to cancel AGING.

SCAN NOW AGING [ ]

8

Loosen the 2 fixing screws located at the left end of the belt, eighth to quarter round. When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be cautious with the sharp edges around it when turning the screws. It may cause injury.

9

Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder.

Fixing Screw

Screw

3mm

The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine.

Idle Pulley Holder

10 Press the [ENTER] key to restart AGING. AGING SCAN [ ]

4-39

11 Insert a wrench through the holes on the side frame and adjust the belt position turning screw 1 and 2 as follows.

Screw1

Screw1

12

Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between screw 2 and Idle Pulley Holder when turning screw 1.

Screw1

Touching the flange on the FRONT side of machine

13

Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning screw 2.

Screw2

Touching the flange on the REAR side of machine

14 Fasten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder.

Make sure not to fasten the screws too tight. It may move the Idle Pulley Holder accidentally.

4-40

Screw (The one with no contact with Idle Pulley Holder.)

15 Fasten the 2 fixing screws shown in the figure.

Be cautious with the moving Carriages and Cableveyor during this procedure, and also with the sharp edges of the mechanical parts around it. Fixing Screw

16 Confirm that the belt is not touching the pulley flanges

Flange

excessively while the carriages are in the printing area. When the belt is in improper position, adjust it again. When it is proper, press the [ENTER] key to cancel AGING. Flange

SCAN NOW AGING [ ]

Attach the Front Cover together with the Top Cover in

17 the following steps.

Revised 3



Bush


4-41



Front Cover Cusion

18

Front Cover Cusion


Under Cover

Front Cover Cushion

4-42

4-10 UV LAMP CHECK (Referential Time : 5min.) This is required when UV Lamp unit is installed. This is to check whether UV Lamp Unit operates properly.


FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

1

MEDIUM AB

Turn on the sub power while pressing the Left, Right and Down keys to enter the Service Mode.

+

MENU

MENU SERVICE MENU

2

Select [SERVICE MENU] > [UV LAMP MENU] > [CONNECT CHECK] and press the [ENTER] key. Check that the screen shown in the figure appears.

SERVICE MENU UV LAMP MENU [ ][ ]

UV LAMP MENU CONNECT CHECK [ ]

CONNECT CHECK CONNECTED

3

Check that the UV Lamps are connected properly if the screen shown in the figure appears.

CONNECT CHECK NOT CONNECTED

Connector

4-43

4

Go back to [UV LAMP MENU] and select [LAMP ON CHECK], and press the Right key to enter the menu.

UV LAMP MENU LAMP ON CHECK [ ]

The Head Carriage moves to a location permitting UV Lamp replacement, and then the screen shown in the figure appears.

NOW PROCESSING...

LAMP ON CHECK LEFT : : [ ]

5

Check that the UV Lamp can be operated properly by turning ON/OFF the UV Lamp by pressing the [ENTER] key while the cover is closed.

LAMP ON CHECK LEFT : : [ ] ENTER

< When the Lamp turns on > LAMP ON CHECK LEFT : * : [ ]

6

Press the [ENTER] key to turn on the UV Lamp while the cover is closed. Check that the UV Lamps are turned ON/OFF when opening and closing the cover.

< When the right Lamp turns on > LAMP ON CHECK LEFT : * :[ ] < When the cover is closed > UV Lamp / ON

< When the cover is opened > UV Lamp / OFF

4-44

4-11 LASER POINTER POSITION ADJUSTMENT (Referential Time : 5min.) LASER POINTER POSITION ADJUSTMENT is to adjust the position of the head and the laser pointer. This adjustment is required when the laser pointer is removed or replaced. Necessary special tools : - Clear Film for Test Print


FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB



1



+

MENU

MENU SERVICE MENU

2

Select [SERVICE MENU] > [PRINT MENU] > [MARKER POS ADJ.] menu in the SERVICE MENU and press the [ENTER] key. Test Pattern will be printed.


PRINT MENU MARKER POS ADJ. [ ]


4-45

3

After the Test Print, the Head Carriage moves to above the Test Pattern automatically.

S : * ** * F : * ** *

> >

When the Laser Pointer Position is not adjusted, the value of the LCD will be displayed as [****].

4

Move the Head Carriage to the position where the Laser Pointer points the centermost square of the Test Pattern by pressing the Up, Down, Right and Left keys. Then, press [ENTER] key to update the Laser Pointer Position. When you press [MENU] key, the Laser Pointer Position is not updated and exiting the menu.

5

Move on to [4-12 PRINT AREA ADJUSTMENT].

4-46

S : * ** * F : * ** *

> + 0.3mm > - 0.1mm [ ]

4-12 PRINT AREA ADJUSTMENT (Referential Time : 10min.) LASER POINTER POSITION ADJUSTMENT is to adjust the Print Area (=Engraved Line of the Table Plate) and the laser pointer. This adjustment is required when the Laser Pointer or Table Plate is removed or replaced. Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB



1


+

MENU

MENU SERVICE MENU

2

Select [SERVICE MENU] > [PRINT MENU] > [PRINT AREA ADJ.] menu in the SERVICE MENU and press the [ENTER] key. The Head Carriage moves to above the Table automatically.


PRINT MENU PRINT AREA ADJ. [ ]

4-47

3

Move the Head Carriage to the position where the Laser Pointer points lower right of the engraved line (=Print Area) by pressing the Up, Down, Right and Left keys. Then, press [ENTER] key to update the lower right position of the Print Area.

S : * ** * F : * ** *

> + 0.3mm > - 0.1mm

Print Area

When you press [MENU] key, the lower right position of the Print Area is not updated and exiting the menu.

4

Loosen the 3 screws that secure the Table Plate. Do not loosen the screw that secure the lower right screw hole of the Table Plate.

Screw

5

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] and set the Height to 100.8mm, then


unlock the Head Carriage and move it leftwards by hand.

MOTOR MENU AXIS MOVE

Do not press [ENTER] key.

[ ]


AXIS MOVE Z:100.8mm

6

Move the table by pressing Up, Down keys for FEED AXIS, and move the Head Carriage by hand for SCAN AXIS so that the Laser Pointer points lower right position of the Print

Area.

4-48

7

While move the Head Carriage slowly by hand leftwards, adjust the Table Plate position so that the Laser Pointer points in keeping with engraved line when the Head Carriage moves in scan direction.

8

Fasten the screws in the order as shown in the figure.

1

3

4-49

2

4-13 TABLE HEIGHT ADJUSTMENT (Referential Time : 20min.) TABLE HEIGHT ADJUSTMENT is to adjust the Table Height parallel to LM Guide. This adjustment is required when the Table Unit is replaced. This adjustment is NOT required when you remove the Table Unit and replace the same one. After this adjustment, following adjustments are required. - HEAD HEIGHT ADJUSTMENT - UV LAMP POSITION ADJUSTMENT - HEAD GAP SENSOR ADJUSTMENT - PRINT AREA ADJUSTMENT Necessary special tools : - 3000000188 SPACER,SHIM RING RF004010010 - 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS This adjustment need the parallelepiped block.


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1

Open the Front Cover and remove the Head Gap Sensor Plate. Head Gap Sensor Plate

4-50

2

Tape the Sensor plate shown in the figure in the place so that desauthorize the Head Gap Sensor.

3


+

MENU

MENU SERVICE MENU

4

Measure the distance between LM Guide and tabletop at the four corners of the Print Area. Firstly, measure it at lower right hand corner of the Print Area as shown in the figure refer to the followings.

Print Area

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] menu. Move the Table Unit by pressing the Up and Down keys so that the front line of the Engraved Line of the Table Plate (=Print Area) is located under the LM Guide . Set the block on the lower right hand coner of the Engraved Line, and move up the Table by pressing the Z height keys.

Move up the Table until the block touch the LM Guide, then remove the block. Move the Table up 0.1mm and insert the block on the same place again. Repeat this step until the space between LM Guide and tabletop is not enough to insert the block.

LM Guide

Table Plate

Block

4-51

5

Measure the distance at the other 3 corners in the same way as step 3 .

6


[3000000188 SPACER,SHIM RING RF004010010] is slipped between Table Plate and surface of the Table Unit. Remove it with tweezers . The RING SHIM will be reused at the step 7 . Table Plate

7

Confirm that how many RING SHIM is necessary at the corners refer to the value measured at the step 3 4 . The position which shows the lowest value (It means the position is highest.) is the reference position. For instance, if the values are as shown in the figure, substract the each value of the 3 corners from the value of the lower right hand corner. Then calculate the required numbers of the RING SHIM to fill the gap of the corners.

98.2-98.4=-0.2 (2 pc) Z=98.4mm

98.2-98.5=-0.3 (3 pcs) Z=98.5mm

98.2-98.3=-0.1 (1 pcs) Z=98.3mm

8

Z=98.2mm

Install the [31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS] to the screw hole of the Table Unit and put the RING SHIM into the setscrew.

Setscrew SHIM Table

4-52

9

Position the Table Plate by inserting to the setscrew. Table

Thread the screw that secure the Table Plate where setscrew

10 is not installed.

Remove the setscrew and thread the Table Plate with all the screws temporarily.

Screw

Setscrew

11

Fasten the screws in the order as shown in the figure.

2 4

12 Perform the following check. 1. [4-14 HEAD HEIGHT ADJUSTMENT] 2. [4-15 UV LAMP HEIGHT ADJUSTMENT] 3. [4-16 HEAD GAP SENSOR POSITION ADJUSTMENT] 4. [4-12 PRINT AREA ADJUSTMENT] 5. [4-4 HEAD ALIGNMENT (HORIZONTAL only)]

4-53

3 1

When finishing the all adjustments, confirm the Test Pattern by referring to the following procedure. Necessary special tools : - Clear Film for Test Print

1


+


MENU

MENU SERVICE MENU

2

Perform [SERVICE MENU] > [TEST PATTERN] > [SLOPE CHECK] and press the [ENTER] key. Test Pattern will be printed.

SERVICE MENU TETS PATTERN [ ] [ ]

TEST PATTERN SLOPE CHECK [ ]


3

Confirm that the interval of the 2 lines are same in the Test Pattern.

When the interval is different, adjust it again.

The interval of 2 lines are same.

The interval of the 2 lines are different.

2 lines are overlapped.

4-54

4-14 HEAD HEIGHT ADJUSTMENT


Revised

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension Adjustment. Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1

Turn off the Sub Power SW, and then turn off the Main Power SW. FUNCTION

MENU

FUNCTION CLEANING

MENU SUB MENU

CLEANING NORMAL

MAINTENANCE CLEANING

NORMAL AB

2


Main Power SW

Sub Power SW

4-55

3

Open the Front Cover. Unlock the Head Carriage and move it slowly leftwards.

4

Open the saddle and the filter, then disconnect the UV Lamp cable as shown in the figure.

Saddle Filter

Connector

5


CN314 Saddle

Carriage Board

6

Remove the screws to remove the UV Lamp together with the plate from the Head Carriage.

UV Lamp Stay

Screw

4-56

7

Remove the 4 screws as shown in the figure to remove the Carriage Cover. Carriage Cover

8

Loosen 6 screws which secure the Head Carriage. Push it upward and fasten the screws again.

Left Frame

Base Carriage

Right Frame

9


+

MENU

MENU SERVICE MENU

4-57

10

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] to set the Height to 103.0mm and move the Table to the position which Head Carriage is placed inside of the print area by pressing the Up and Down Key.

Print Area

Be sure that the Tablce Unit is in a position anterior to Head Gap Sensor Plate. When the Table Unit hits the Plate, the Table Unit stops rising at 102mm, not rising to 103mm.

Table Unit


Main Power SW

Sub Power SW

6 screws fixing the Head Carriage again and 12 Loosen push the Head Carrriage downward as shown in the figure so that the head is placed on the table.

Be sure that the Head Carriage is inside of the Print Area.

Right Frame Left Frame

Base Carriage

Head

Table

4-58

13

Fix the 4 screws as shown in the figure while holding the adjusted position.

Right Frame

Left Frame

Fix the 2 screws as shown in the figure while holding the

14 adjusted position.

Base Carriage

15 Fix the Carriage Cover with the 4 screws shown in the

figure temporarily. And tighten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when tightening the 2 front screws. If the Carriage is distorted, then the Head position may shift. Screw

16

Fix the UV Lamp Stay to the Head Carriage with 2 screws as shown in the figure.

UV Lamp Stay

Screw

4-59

17 Connect the Mist Fan

Cable shown in the figure and bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes with the saddle.

CN314 Saddle

Carriage Board

18

Connect the UV Lamp Cable and bundle the Mist Fan Cable and UV Lamp Cable with the saddle as shown in the figure.

Saddle

Connector

19

Bundle the UV Lamp Cable and Mist Fan Cable with the Filter. Filter

20

Perform the following check. 1. [4-15 UV LAMP HEIGHT ADJUSTMENT] 2. [4-4 HEAD ALIGNMENT (HORIZONTAL ONLY)]

4-60

4-15 UV LAMP HEIGHT ADJUSTMENT (Referential Time : 20min.)

Revised 1

UV LAMP HEIGHT ADJUSTMENT is to adjust the height of the UV Lamp. This adjustment is required when Table Height Adjustment or Head Height Adjustment is performed.


FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1


Main Power SW

Sub Power SW

2

Unlock the Head Carriage and move it slowly leftwards.

4-61

3

Check the lower edge height of UV-Lamp and left plate of the stay. When the lower edge of UV-Lamp is same or lower than the left plate, go to the 18 . When it is not, go to the 4 to adjust the height. NG

4

Left Plate UV Lamp

OK

Remove the Filter shown in the figure.

Filter

5

Open the saddle and disconnect the UV Lamp cable as shown in the figure.

Saddle

Conenctor

6


CN314 Saddle

Carriage Board

4-62

7

Remove the screws to remove the UV Lamp together with the UV Lamp Stay from the Head Carriage.

UV Lamp Stay

8

Remove the screw to remove the Mist Catcher.

Mist Catcher

9

Screw

Remove the 4 screws shown in the figure to remove the right plate of the UV Lamp Stay from the left plate. Right Plate

Screw Screw

10 Loosen the 2 screws which attach the Lamp Adapter.

Screw

Left Plate

4-63

11 Set the UV Lamp with Lamp Adapter and left plate on the Table, fasten the 2 screws while pushing the UV Lamp and the left plate downward so that the lower edge of them are same in height.

Set the UV Lamp inside of the Print Area.

12 Attach the right plate of the UV Lamp Stay to the left plate.

Right Plate

Screw Screw

13 Attach the Mist Catcher with the screw as shown in the figure.

Mist Catcher

14 Attach the UV Lamp Stay to the Head Carriage with 2

Screw

UV Lamp Stay

screws temporarily.

Screw

4-64

15

Connect the Mist Fan Cable shown in the figure and bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes with the saddle.

CN314 Saddle

Carriage Board

16 Connect the UV Lamp Cable and bundle the Mist Fan Cable and UV Lamp Cable with the saddle as shown in the figure.

Saddle

Connector

17 Bundle

the UV Lamp Cable and Mist Fan Cable with the Filter. Filter

18 Loosen the screws shown in the figure and fix the UV Lamp Stay while pushing it upwards.

UV Lamp Stay

4-65


+

MENU

MENU SERVICE MENU

20 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] to set the Height to 103.0mm and move the Table to the position which UV Lamp Stay is placed inside of the print area by pressing the Up and Down Key. Be sure that the Tablce Unit is in a position anterior to Head Gap Sensor Plate. When the Table Unit hits the Plate, the Table Unit stops rising at 102mm, not rising to 103mm. Move the Head Carriage to the right so that the head surface doesn't hit the Table Plate.

21 Loosen the 2 screws and tighten them while pushing the UV Lamp Stay downward so that the UV Lamp is placed on the table as shown in the figure.

Be sure that the UV Lamp Stay is inside of the Print Area.

22

Move the Head Carriage by hand slowly leftwards.

4-66

Print Area

Table Unit

4-16 HEAD GAP SENSOR POSITION ADJUSTMENT (Referential Time : 5min.) HEAD GAP SENSOR POSITION ADJUSTMENT is to adjust the height of the Head Gap Sensor Plate and position of the Head Gap Sensor. This adjustment is required when the Head Gap Sensor is replaced ,or Table Height Adjustment or Head Height Adjustment is performed. Necessary special tools : - 1000008256 STOPPER,CARRIAGE LEF-12


FUNCTION CLEANING

FUNCTION

CLEANING MEDIUM

MEDIUM AB



1


+

MENU

MENU SERVICE MENU

4-67

2

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the Feed to 2.8mm to move the table to the backward.



AXIS MOVE FEED [ ]


3

Open the Front Cover and remove the 2 screws as shown in the figure to remove the Head Gap Sensor Cover.


4

Loosen the 2 screws fixing the Head Gap Sensor as shown in the figure.

Head Gap Sensor

5

Perform [SERVICE MENU] > [SENSOR CHECK] and confirm the status of sensor [A]. SERVICE MENU SENSOR CHECK [ ][ ]

HCPwFLRAT

*

4-68

***

6

7

Turn the adjustment screw CW until the status of sensor [A] is OFF. When the sensor is OFF, [ * ] mark is not displayed. The Head Gap Sensor moves frontward.

Turn the adjustment screw CCW 45 degrees repeatedly until the status of sensor [A] is ON. The Head Gap Sensor moves backward.

8

Turn the adjustment screw CCW 2 times and a half more. Confirm that the plate of the Head Gap Sensor is center of the Head Gap Sensor.

9

Fix the Head Gap Sensor with 2 screws as shown in the figure.

HCPwFLRAT

***

*

HCPwFLRAT

*

Plate

*** *

Sensor

Head Gap Sensor

4-69

Fix the Carriage Stopper with 4 screws as shown in the

10 figure.

Carriage Stopper

11 Loosen 2 screws which secure the Head Gap Sensor Plate. Push it upward and fasten the screws.

Head Gap Sensor Plate

12 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] and set the Height to 102.1mm and move the Table to the center of the machine by pressing

the Up and Down Key.

Table Unit

Loosen the 2 screws and tighten them while pushing the

13 Head Gap Sensor Plate downward so that the Head Gap Sensor Plate is placed on the table as shown in the figure.

4-70

14

Remove the Carriage Stopper. Carriage Stopper

[SERVICE MENU] > [MOTOR MENU] > [AXIS 15 Perform MOVE] > [HEIGHT] and confirm the value which the Head Gap Sensor turns ON. When the value of Table Height is 102.4mm or 102.5mm, move on to the step 17 .




AXIS MOVE Z:102.5mm [ ]

When the value of Table Height is not 102.4mm or 102.5mm,

16 adjust the Height of Head Gap Sensor Plate again.

Calculate the acculate value of the Table Height when the Head Gap Sensor Plate is fixed refer to the followings.

A) When the value which the Head Gap Sensor turns ON (Z) is under 102.3mm. The acculate value=102.1 + (102.4 - Z) B) When the value which the Head Gap Sensor turns ON (Z) is over 102.6mm. The acculate value=102.1 - (Z - 102.4)

Fix the Head Gap Sensor Cover with 2 screws as shown in

17 the figure.


4-71

4-17 GREASE UP MAINTENANCE (Referential Time : 10min.)

Revised 1

This maintenance is to grease the screws of the Table UP/DOWN and the plate which fix the Head Gap Sensor Plate. This maintenance is required in every 6 months. Necessary Tool : 21675102 GREASE,FLOIL G-902Y 10ML Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING MEDIUM

FUNCTION CLEANING

MEDIUM AB



1

Grease the FLOIL G902 to the red-circled parts of the plate supporting the Head Gap Sensor Plate. It is the hole that the screw goes through.

Head Gap Sensor Plate

Use the wiry tool since the gaps between the screws and the plate are small. Loosen the screws shown in the figure approximately 1/2 turn to make the gresing easier.

Screw Screw

2

Move the Head Gap Sensor Plate back and forth to check that the greased part moves smoothly.

4-72

3


+

MENU

MENU SERVICE MENU

4

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the Feed to 100.0mm.



AXIS MOVE FEED [ ]


5


Sub Power SW

6

Open the Front Cover and remove 4 screws to remove the Table Unit Front Cover.


4-73

7


Top Cover Plate

8



< Rear view >

9

Grease the FLOIL G902 to the Table Unit UP/DOWN screws.

Screw

< Rear view >

Screw

10 Fix the Table Unit Front Cover with 4 screws.


4-74

11

Fix the Table Unit Front Cover with 3 screws.


< Rear view >

12

Fix the Top Cover Plate with 6 screws.

Top Cover Plate

< Rear view >


+

MENU

MENU SERVICE MENU

14 Perform [SERVICE MENU] > [MOTOR MENU] > [AGING] > [HEIGHT].


MOTOR MENU AGING [ ]

AGING HEIGHT [ ]

4-75

4-18 FRONT COVER SENSOR ADJUSTMENT (Referential Time : 15min.) Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.


Revised 3

1

Confirm that the Front Cover is set in the right place by checking the following points. If the Front Cover is not in the right place, adjust position of the Front Cover. 1) The Gap between the Front Cover and the flame is parallel.

2) The Front Cover does not lie upon the upper surface of the Front Cover Cusions.

Front Cover Cusion

2

Front Cover Cusion


+

MENU

MENU SERVICE MENU

4-76

3

Perform [SERVICE MENU] > [SENSOR CHECK] and confirm the status of sensor [C]. SERVICE MENU SENSOR CHECK [ ][ ]

HCPwFLRAT

* * ***

4

Remove the Panel Cover and the Right Top Cover. Right Top Cover

Panel Cover

5

Unlock the Head Carriage and move it slowly leftwards.

6

Loosen the 2 screws fixing the Front Cover Sensor as shown in the figure.

Front Cover Sensor

4-77

7

Fasten the adjustment screw until the status of sensor [C] is ON. When the sensor is ON, [ * ] mark is displayed.

HCPwFLRAT

* * *** *

Adjustment Screw

8

9

Loosen the adjustment screw slowly until the status of sensor [C] is OFF. Stop loosing the screw when the [C] is OFF.

HCPwFLRAT

*

***

Loosen the adjustment screw a half more.

10 Fix the Front Cover Sensor with 2 screws as shown in the figure.

Front Cover Sensor

4-78

Revised 1

11

Confirm the position of the Front Cover Sensor. Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks. Then, close the Front Cover and comfirm the position again. Revised 3 Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover and top edge of the Front Cover Cushions. If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, adjust it again.

Under Cover

Front Cover Cushion

Change the degree of adjustment screw rotation depending on the position of the Front Cover when the Front Cover Sensor clicks. When the lower edge of Front Cover is higher than the Under Cover, loosen the adjustment screw less than half. When the lower edge of Front Cover is lower than top edge of the Front Cover Cushions, loosen the adjustment screw more than a half.

4-79

5 Supplemental Information 5-1 SPECIAL TOOLS Table shows a list of special tools recommended by Roland DG Corp. Parts No.

ST-056

Parts Name

TORQUE DRIVER NS

Purpose

HEAD ALIGNMENT

Parts No.

1000005463

Parts Name

TOOL,BIT PHILLIPS NO.1 L150MM ST-107

Purpose

HEAD ALIGNMENT

Parts No.

ST-001

Parts Name

TENSION GAUGE 2000GF/2000CN

Purpose

BELT TENSION ADJUSTMENT

Parts No.

ST-037

Parts Name

CLEANING STICK TX712A

Purpose

HEAD CLEANING

Parts No.

21755107

Parts Name

CLEANING LIQUID(SL) 500ML

Purpose

HEAD CLEANING (SOL)

Parts No.

22085118

Parts Name

KIT, CLEANING(SL)

Purpose

HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs.

Parts No.

1000005467

Parts Name

TOOL,GLASSES UV COATING ST-111

Purpose

PROTECTIVE GOGGLES

Parts No.

1000006676

Parts Name

TOOL,DEODORANT MASK DPM-FM ST-116

Purpose

ACTIVATED CARBON MASK

5-1

Parts No.

1000005829

Parts Name

TOOL,VINYL YE UV RESISTANT ST-113

Purpose

REPLACEMENT WHEN THE INK LINE IS EXPOSED TO THE OUTSIDE LIGHT

Parts No.

3000000188

Parts Name

SPACER,SHIM RING RF004010010

Purpose

TABLE FLAT ADJUSTMENT

5-2

5-2 SENSOR MAP FRONT COVER SENSOR AMBIENCE THERMISTOR It measures the temperature of the ambiente air.

It detects whether the Front Cover is opened or closed.

HEAD LOCK SENSOR It detects wheter the HEAD CARRIAGE is at locking position or not.

HEAD GAP SENSOR Z AXIS ORIGIN SENSOR

It detects height of the material.

It detects the Z axis origin.

MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is set or not.

Y AXIS ORIGIN SENSOR It detects the Y axis origin.

5-3

WIPER SENSOR It detects the limit position of the Wiper movement.

ENCODER MODULE It detects the coordinates in the carriage moving direction, and also generates the print signal.

THERMISTOR It takes the temperature around the Head.

INK CARTRIDGE IC SENSOR It communicates with the IC chip of the InkCartridge.

INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not.

INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not.

5-4

6 Troubleshooting 6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

Missing dot or deflected-fired dot appears on the test pattern.

Yes Perform Normal Cleaning

Refer to 12 to 27

Refer to 1 to 11

1

CHECKING POINT The printer is not installed in an appropriate location

Completed

Not Improved *Several Normal Cleanings and a Powerful Cleaning do not improve the printing result.

No

NO

Improved

ACTION Install in a location that is level and stable offering good operating conditions

REFERENCE

OUTLINE Never install the printer in a location where it is tilted or where it may wobble or experience vibration.

User's Manual Check whether the Media is supported. [Information on Unsupported Media and Depending on the typeof media, height may not be set correctly or ink cannot adhere. Installing Dummy Cartridge]

2

Inappropriate Media

Change the Media

3

The media is not set up correctly

Load and set up the media correctly at the correct position

4

Remove the static Static electricity of the electricity with media utralization apparatus

5

Ink is not completely cured

Re-curing Ink

6

[PERIODIC CL.] setting

Set [PERIODIC CL.] to User's Manual [NONE] or [Page]

7

Head Rank is not correct

Set Head Rank

[3-1 HEAD REPLACEMENT]

Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes.

8

Head is not adjusted

Head Alignment

[4-4 HEAD ALIGNMENT]

Check whether each [BIAS/VERTICAL] and [HORIZONTAL] settings are correct.

9

Ink mist on UV lamp

Manual Cleaning

User's Manual

If the UV lamp is contaminated with ink mist, it cannot cure the ink enough.

10

Broken UV lamp

UV lamp Replacement

[3-14 UV LAMP REPLACEMENT]


Print quality is affected when media is tilted or tensioned unevenly on the left and right. Set up the media correctly. Ink does not land on the proper position when the clearance between the media and head becomes too big.

User's Manual

If the media has static electricity, ink does not land on a proper position and it causes uneven printing. Perform [UV SCANNING] to cure the ink again when the ink is not completely cured. This may improve printing quality.

User's Manual

When this is set to [5 min] to [990 min], self cleaning is performed while a printing is paused. It may cause uneven printing at the part before and after cleaning.

User's Manual [Important points to check before printing]

Ink is cured by ink mist and UV refelected light when the media is not set up correctly. Check the following 4 points refer to the [Important points to check before printing]. 1. Media which reflects light can not be used. 2. Print area must be minimum required size. 3. The media height difference must be 2mm or less. 4. Use the black sponge when the media height is 10mm or more.

11


12

The printer is near air- Move the printer away conditioning or heating from air-conditioning or User's Manual equipment heating equipment

If air-conditioning or heating equipment is near the printer, it cools or heats the ink inside the printer at small area, where the ink viscosity increases and it clogs in the ink line.

13

The printer receives direct sunlight

The problem of ink curing from the UV light can be avoided by locating the printer away from direct sunlight.

Avoid direct sunlight

User's Manual

6-1

6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING NO

CHECKING POINT

ACTION

14

Storage condition of Ink Cartridge

Ink Cartridge Replacement

15

Expiry date of Ink Cartridge


REFERENCE

OUTLINE Store the Ink Cartridge between 5ºC to 40ºC. If they are stored out of this range, the ink viscosity is increased. This viscosity no longer reverts to the original state even in the appropriate temperature because the ink characteristic is also changed. Store them away from any direct sunlight. * Do not store them for more than a month in the range of 35ºC to 40ºC. The expiry date of Ink Cartridge is 8 months after the production date. Use up the Ink Cartridge within 8 months. The ink which passes more than 8 months starts clogging the Ink Damper and Head because its viscosity is increased and the characteristic is changed, so that it no longer reverts to the original state even in the appropriate temperature. *Be aware of the production date of the ink cartridge.

16

Temperature of ink

Let it stay until the ink reaches the room temperature

If the room temperature changes quickly, the machine can perform printing when the room temperature reaches the proper temperature range of 20ºC to 32ºC, but the ink temperature cannot reach it so quickly and it may still be out of the proper range in high viscosity. Especially under 20ºC, the viscosity is considerably high.

17

Head nozzle is clogged

Clean the head surface using the cleaning stick User's Manual (Manual Cleaning)

Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it.

18

Wiper wears out

Wiper Replacement

[3-2 WIPER REPLACEMENT]

Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely.

19

[CARRIAGE FAN] setting

Change the Setting of [CARRIAGE FAN]

User's Manual

Under some printing conditions, a greater amount of ink mist is produced when the rotation of the carriage fan for the Mist Catcher is too high.

20

Mist Catcher Filter is stained or wears out

Filter Replacement

User's Manual

Mist Catcher does not adjust scattering of ink mist when the filter is stained or wears out. If a used Ink Cartridge is not stored in the aluminum bag, the ink around the spout of ink cartridge might be cured due to the UV light. Also, if the Ink Cartridge is exposed under high temperature for a long time, the ink might be cured. Once the ink in the Ink Cartridge is cured, the head does not fire the ink properly because the Ink Cartridge cannot supply the ink smoothly.

21

Ink in the cartridge is cured


22

Ink in Damper is cured Damper Replacement

[3-18 INK DAMPER REPLACEMENT]

UV ink in the damper might be cured when it is irradiated with UV. If it is cured, the head does not fire the ink properly because the damper cannot supply the ink smoothly.

23

Defect of Cap Top

Cap Top Replacement

[3-3 CAP TOP REPLACEMENT]

Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging.

24

Head nozzle is clogged

Clean the head surface using the cleaning stick. (Manual Cleaning)

Generally, it is not recommend to wipe the nozzle surface of Head with a cleaning stick. However, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it.

25

Broken Pump

Pump Replacement

Ink suction during cleaning does not work and the nozzle condition cannot be improved.

26

Broken Head

Head Replacement


6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO

CHECKING POINT

ACTION

1

Check remaining Ink / Ink Cartridge is almost Replace the Ink empty Cartridge

2

Ink in Ink Cartridge is cured


3

Error of Ink Empty detection

Replace the Ink Cartridge / Sensor

REFERENCE User's Manual

6-2

OUTLINE When the printer keeps printing with Ink Cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly. If a used Ink Cartridge is not stored in the aluminum bag, the ink around the spout of Ink Cartridge might be cured due to the UV light. Also, if the Ink Cartridge is exposed under high temperature for a long time, the ink might be cured too. If the cartridge tab does not come out when the cartridge is empty, Ink Empty cannot be detected and printing continues without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out.

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO

4

CHECKING POINT


ACTION


5

Bad contact/Broken cable

Refix / Replace the cable

6

Defect of Cap Top

Cap Top Replacement

7

Air bubbles in ink line

REFERENCE

User's Manual [Important points to check before printing]

OUTLINE Ink is cured by ink mist and UV refelected light when the media is not set up correctly. Check the following 4 points refer to the [Important points to check before printing]. 1. Media which reflects light can not be used. 2. Print area must be minimum required size. 3. The media height difference must be 2mm or less. 4. Use the black sponge when the media height is 10mm or more. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or short-circuit. And, the cable which has been connected and disconnected several times may have a damaged terminal.

[3-3 CAP TOP REPLACEMENT]

If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging.

Powerful Cleaning / Remove air bubbles by a syringe

When air bubbles come inside the ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe.

Eliminate the looseness of the tube joint

If the tube has air due to the looseness of the tube joint, fix the joint and remove the air.

8

Ink in Damper is cured Damper Replacement

[3-17 INK DAMPER REPLACEMENT]

9

Broken Ink Tube

Ink Tube Replacement

[3-8 INK TUBE REPLACEMENT]

10

Broken Fuse on the Head Board

Replace the Fuse on the Head Board

11

Broken Head

Head Replacement


12

Broken Main Board

Main Board Replacement

[3-9 BOARDS REPLACEMENT]

Ink in the damper might be cured when it is irradiated with UV light. If it is cured, the head does not fire the ink properly because the damper cannot supply the ink smoothly.

The F1 Fuses are for C, M, Y, and K and the F2 Fuses are for GL and W. If the C, M, Y, and K Heads do not fire the Ink at all, the F1 Fuse may be defective. If the GL and W Heads do not, the F2 Fuse may be defective.

There might be a problem with the other devices on the Main Board if the Fuses are not defective.

6-3 SHIFTING IN PRINTING / MEDIA MISALIGNMENT NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE If media is not set straight, it comes loose on the Platen and it wrinkles, and results in shifting. Set the media straight referring to the User's Manual.

1

The media is set tilted Set the media correctly User's Manual

2

Encoder Scale is dirty/broken

Clean or replace Encoder Scale

3

Encoder Module is dirty/broken

Clean or replace Encoder Module

4

Laser Pointer is not adjusted

Adjust Laser Pointer

[4-11 LASER POINTER ADJUSTMENT]

When Laser Pointer is not adjusted, Print Area is not set correctly.

5

Table Plate is tilted

Adjust Table Plate

[4-12 PRINT AREA ADJUSTMENT]

When the laser Pointer and Table Plate is not dimensionally adjusted, Print Area is not set correctly.

6

Head is out of adjustment

Head Alignment

[4-4 HEAD ALIGNMENT]

If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs.

7

Bad contact of Flexible Refix / Replace the Cable Flexible Cable

If the Flexible Cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing.

8

Table Unit is not fixed Refix the Table Unit correctly

When the Table Unit is not fixed firmly, the print position can shift together with Table Unit.

[3-12 ENCODER SCALE When Encoder Scale is not read correctly, printing position may REPLACEMENT] shift. When Encoder Module is not read correctly, printing position may shift.

6-3

6-4 INK DROPS ON THE MEDIA NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, the ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick.

1

Foreign substances

Manual Cleaning

User's Manual

2

Media strikes Head

Use the media clamps/ Replace with suitable media

If media tends to curl or become bumpy due to the ink absorption and/or the Heater temperature, the Head sometimes strikes the media and it causes the ink dropping problem.

3

Static electricity of the media

Perform [PERIODIC CL] User's Manual

If media produces electrostatic easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [5 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping. Also, connecting to ground or humidifying the room may reduce the static electricity generated on the media.

4

[CARRIAGE FAN] setting

Change the Setting of [CARRIAGE FAN]

User's Manual

Under some printing conditions, a greater amount of ink mist is produced when the rotation of the carriage fan for the Mist Catcher is too high.

5

Mist Catcher Filter is stained or wears out

Filter Replacement

User's Manual

Mist Catcher does not adjust scattering of ink mist when the filter is stained or wears out.

6

Wiper wears out

Wiper Replacement

User's Manual

Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping.

7

Broken Ink Tube

Ink Tube Replacement

[3-7 INK TUBE REPLACEMENT]

When the Ink Tube is broken, it is not possible to keep the ink line air tight and results in ink dropping.

8

Broken Head

Head Replacement


When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in the ink dropping.

6-5 VERTICAL BANDING NO 1

CHECKING POINT

ACTION

Encoder Scale is dirty

Clean / Replace Encoder Scale

When there is scratch or dirt on the Encoder Scale, the printing [3-12 ENCODER SCALE image could be affected and the vertical bandings could appear REPLACEMENT] at the position where there is scratch or dirt.

Clean LM Guide

When the sliding resistance in the motion of the Head Carriage increases partly due to some dirt on the LM Guide, it may affect the printing at the position where there is dirt and the vertical banding may appear.

2

LM Guide is dirty

3

There is dirt in teeth of Clean the gear the gear

REFERENCE

OUTLINE

When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position where there is dirt. And it results in the periodical vertical banding.

6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE PRINTER UNUSED FOR A LONG TIME NO

CHECKING POINT

ACTION

1

Check the main power Do not switch off the switch main power

2

The printer is not installed in an appropriate temperature

REFERENCE

OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use.

User's Manual

If UV ink is exposed under high temperature for a long time, its viscosity can increase and it may cause the head nozzle clogging. Keeping the room temperature under 35ºC is recommended.

Keep the room temperature under 35ºC

6-4

6-7 WHITE/GLOSS INK HAIRLINE

NO 1

CHECKING POINT The printer is not installed in an appropriate temperature

ACTION

REFERENCE

Keep the room temperature 25ºC or above

OUTLINE The hairlines are likely to appear under the temperature of 25ºC or below. If the hairlines appear, perform the normal cleaning. The hairlines should mostly disappear.

6-8 TABLE HEIGHT ERROR NO

CHECKING POINT

ACTION

1

Inappropriate Media

Change the Media

2



Firmware Version

Upgrade the firmware to the latest version

3

REFERENCE OUTLINE User's Manual Check whether the Media is supported. [Information on Unsupported Media and Depending on the typeof media, height may not be set correctly or ink cannot adhere. Installing Dummy Cartridge] Print quality is affected when media is tilted or tensioned unevenly on the left and right. Set up the media correctly. Ink does not land on the proper position when the clearance between the media and head becomes too big.

User's Manual

Tabｌe Height is readjusted when the Head Gap Sensor hits the media during printing with Ver.1.30 and above. Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware.

6-9 MOTOR ERROR NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE In using the media take-up system to perform output with pullback movement, you have to select the [TU2] of the [SETUP SHEET] menu.

1

Media Jamming

Remove cause of Media Jam

2

Limit position is not appropriate

Perform Limit Position & [4-5 LIMIT POSITION When the Limit Position is not correctly set, it causes a Scan Cut Down Position &CUT DOWN POSITION Motor Error. Initialize INITIALIZE]

3

There is a dirt in teeth Clean Drive Gear of Drive Gear

4

Life of the Motor / Motor is broken

Motor replacement

5

Broken Servo Board

Servo Board replacement

6

Broken Power Supply Replace Switching for Motor Power Supply

Never install the printer in a location where it is tilted or where it may wobble or experience vibration. [3-5 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot REPLACEMENT] follow the order from the CPU and it results in a Motor Error. When the Motor Driver IC on the Servo Board is broken, the Power Supply voltage for the motor is not supplied and the motor cannot move. It results in the Motor Error. [3-9 BOARDS REPLACEMENT]

ERROR DESCRIPTION

SCAN MOTOR ERROR CODE : 0000 0000 Error detected at first Error detected as a result 6-5

When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in the Motor Error.

6-9 MOTOR ERROR NO 0001

0004

0008 000C 0005

MEANING CAUSE < External factors > Feed Motor Deviation Error (The order from the CPU does not match the 1. Media Jamming 2. Pull or Move the Carriage by hands. feedback of the Feed Motor) 3. Carriage runs into a thing/hands. Feed Motor Overcurrent Error 1 (Big load is put on the motor movement < Printer factors > instantaneously) 1. The grease lubrication of the motor gear is not enough. Feed Motor Overcurrent Error 2 2. Motor is broken or comes to its end of life. (A little load is put on the motor movement for 3. Servo Board is broken. a long time) 4. Carriage fixation to the belt is loose. 5. The bearing inside the idle pulley is worn out. 0004 and 0008 occurred simultaneously 6. The carriage belt loses steps. (The symptom may be improved when you grease the belt.) 0001 and 0004 occurred simultaneously

0009

0001 and 0008 occurred simultaneously

0010

Scan Motor Deviation Error (The order from the CPU does not match the feedback of the Scan Motor.)

0040

Scan Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.)

0080

Scan Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.)

00C0


0050


0090


00CC

0004, 0008, 0040 and 0080 occurred simultaneously

6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

1

Turn off the main power and restart the printer

It can be solved by restarting the printer with the main power. Try it several times.

2

Refix the cable

It can be solved by refixing the network cable. Try it several times.

3

Network problem

Connect them directly with a crossover cable

4

Main board is damaged

Replace the Main board

The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above.

6-11 ERROR MESSAGE NO

CHECKING POINT

ACTION

REFERENCE

Restart the printer 1

Restart the printer and see if the same error occurs again.

service call Refer to SERVICE CALL below

2

OUTLINE

[6-14 SERVICE CALL]

Restart the printer

Never install the printer in a location where it is tilted or where it may wobble or experience vibration.


Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware.

Internal Error

6-6

6-12 SERVICE CALL CODE

CONTENTS

CAUSE

ACTION

0002

Check cable connection between Main Board and Servo Board. Disorder of communication with Sub CPU Servo Board does not work correctly. Check the other cable connections of Servo Board. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board replacement This occurs when the Sub CPU is not Main Board replacement Servo Board. detected after turning on the printer Flexible cable replacement

0004

Sub CPU SRAM error

SRAM is broken.

Servo Board replacement

0005

An error occurs during downloading a program for sub CPU.

Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal.

Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement

0006

A noise on a signal while sending a command. An error occurs when communicating with Sub CPU was reset to default. Tried to communicate when Sub CPU was reset to sub CPU. default.


0007

Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and An error occurs while sending a command. Servo Board. A noise on a signal while sending a command. Sub CPU was reset while sending a command.


0008

There is a problem with synchronizing serial communication to Sub CPU.

Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal.


0010

Network I/F Initialize has not been completed.

Network I/F does not work correctly. Firmware for Network I/F is not installed.

Check if the firmware is installed into Network I/F. Main Board replacement

0101

Limit Position Initialize in the Service Mode has not been done.

Limit Position Initialize has not been done. Limit Position Initialize is ended before it is completed.

Complete Limit Position Initialize correctly.

0102

Head Lock Sensor is ON when it should be OFF, or vice versa.

Head Lock Sensor replacement Head Lock Sensor does not work correctly or is Check the mechanical backlash or loose with the scan broken. Head Carriage is not located at the correct position. axis related parts.

0107

Linear Encoder Setup has not been done. Linear Encoder Setup has not been done. Linear Encoder Setup is ended before it is completed.

0109

Wiper unit does not work correctly.

Carry out Linear Encoder Setup in service menu

Wiper Motor error Defect of Wiper Unit Defect of Wiper Sensor Cut-line or short-circuit of cable and Flexible cable

Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible Cable Replacement

0110

There is a problem in reading the Linear Encoder.

Read error of Linear Encoder. Read error of Encoder on Scan Motor side. Belt is not fixed to Head Carriage firmly.

Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the printer. Check cable connection between Linear Encoder Board and Head Board Confirm connection between Belt and Carriage Linear Encoder replacement Scan Motor replacement Servo Board replacement Main Board replacement

0112

It is not possible to communicate with the Cartridge IC driver.

Cartridge IC driver has a problem (not working). The communication wire of Cartridge IC driver cable has short circuited or cut-line.

Ink Cartridge IC sensor replacement

0148

There is a bad connection between Cyan Head and Print Carriage Board (CN18). There is a problem with the Thermistor on There is a bad connection between Print Carriage the Cyan Head. Board (CN2) and Head Board (CN1). Cyan Head is broken.

6-7

Check cable connection between Head and Print Carriage Board (CN18). Check cable connection between Print Carriage Board (CN2) and Head Board (CN1). Cyan Head replacement.

6-12 SERVICE CALL CODE

0210

0211

CONTENTS

CAUSE

There is a bad connection between UV Lamp and Print Carriage Board. There is a bad connection between DC Junction Board and Signal junction Board. The UV Lamp is not connected / tuned on. Print Carrtiage Board is broken. DC Junction Board is broken. Signal Junction Board is broken. The UV Lamp is broken.

The UV Lamp is broken / There is a problem with the UV Lamp. The Thermistor in the UV Lamp is extremely high.

There is a bad connection between UV Junction Board and Signal Junction Board. UV Junction Board is broken. Signal Junction Board is broken. The filter of the UV Lamp is clogged. Revised 13 The UV Lamp is broken. *When the bad connections happen at the same time, Service Call [0211] occurs as a high priority.

ACTION Check cable connection between UV Lamp and Print Carriage Board. Check cable connection between DC Junction Board and Signal Junction Board. Print Carriage Board replacement DC Junction Board replacement Signal Junction Board replacement UV Lamp replacement

Check cable connection between Print Carriage Board and Signal Junction Board. Print Carriage Board replacement Signal Junction Board replacement UV Lamp Filter replacement Revised 13 UV Lamp replacement

0230

Feed Origin Sensor does not work corrrectly.

Feed Motor error Defect of Feed Motor Gear Defect of Feed Belt Defect of Feed Origin Sensor Cut-line or short-circuit of cable and Flexible cable

Feed Motor Replacement Feed Motor Gear Replacement Feed Belt Replacement Feed Origin Sensor Replacement Cable and Flexible Cable Replacement

0231

Table Motor error Table Height Origin Sensor does not work Defect of Table Unit corrrectly. Defect of Table Height Origin Sensor Cut-line or short-circuit of cable and Flexible cable

Table Unit Replacement Cable and Flexible Cable Replacement Grease Up Maintenance

Service Call 0210 and 0211 Cable Connection Diagram

A B C D E F G H I J K L

1000000148 1000008357 1000008342 1000008339 1000008340 1000008356 1000008353 1000008332 1000008336 1000008359 1000008331 1000008330

CABLE-CARD,28P1 100L BB HIGH-V CABLE-CARD,36P1 1700L BB HIGH-V CABLE-ASSY,LAMP IF LEF-12 CABLE-ASSY,POWER-MAIN-B LEF-12 CABLE-ASSY,POWER-DC-B LEF-12 CABLE-ASSY,SLEEP CONTROL LEF-12 CABLE-ASSY,POWER 27V LEF-12 CABLE-ASSY,JUNC-SENS LEF-12 CABLE-ASSY,POWER-SIGNAL LEF-12 CABLE-CARD,21P1 1100L BB HIGH-V CABLE-ASSY,M-COVER SW LEF-12 CABLE-ASSY,F-COVER SW LEF-12

When the Service Call 0210 occurs, check the cable connection C and I. When the Service Call 0211 occurs, check the cable connection B.

6-8

7 Service Activities 7-1 INSTALLATION CHECK LIST LEF-12 INSTALLATION CHECK LIST Date User

Serial Number

Unpacking The following space is necessary for installing the machine.

850mm (34.3 in.)

1000 mm (40 in.)

Unit Space

1350mm (53.2 in.)

1500 mm (60 in.)

Work Space

Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total weight of the machine may reach 90 kg (198.4 lb.) or more. Installation in an unsuitable location may cause a major accident, including tipping over, falling, or collapsing. The height of installation should be 0.6 m (23.7 in.) or higher above the work floor. This machine is desktop type. Install in a location that allows easy access to areas such as the power switch during operation. Four or more persons should perform installation holding the four corners of the printer.

Front

Top

7-1

Unpacking

Accessories

Manuals, Software disks etc.

7-2

Checking the Accessories

Power cord : 1

SOL INK cleaning cartridges : 2

Dummy cartridges : 2

Mist filter - small : 2

Mist filter - large : 2

Cleaning sticks : 60

Cleaning liquid : 2

Adhesive sheets : 2

Tweezers : 1

Replacement wipers :6

INKJET PRINTER MAINTENANCE GUIDE : 1

Software RIP : 1

First Step Guide : 1

Master Guide : 1

White and Gloss Ink Guide : 1

Connection adapter : 1

5 mm Hex wrench : 1

Drain bottle : 1

7-3

Installation and Preparation

Set up following items in reference to the First Step Guide from [STEP 3: Remove the Packing Materials] to [STEP 7: Network Settings].

Remove the Retainers

Retainer A

Retainer B

Store the Retainers

Retainer B Retainer A

Connect the Cables Make the Initial Settings Install the Ink Cartridges Make the Network Settings

IP address of PC IP address of LEF-12

7-4

Installing the Ventilating Equipment Install the Ventilating Devices at this point in reference to [STEP 8: Installation of Ventilating Equipment] of the First Step Guide. Vacuum noise could be loud depending on the type of hose connecting the ventilating device to the unit.

Upgrading the Firmware Upgrade the firmware to the latest version.

Installing Roland VersaWorks Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software

Operating system (OS)

Windows 7 Professional/Ultimate (32-bit edition) Windows Vista Business/Ultimate Service Pack 1 (32-bit edition) Windows Vista Business/Ultimate (32-bit edition) Windows XP Professional Service Pack 2 or later Windows 2000 Service Pack 4

Processor

2.0-GHz or faster Pentium 4 (2.0-GHz or faster Core 2 Duo recommended)

Memory (RAM)

512 MB of RAM (1 GB or more recommended) ( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )

Video card and monitor

A resolution of 1,280 x 1,024 or more recommended

Free hard-disk space required as a working space

40 GB or more recommended NTFS format

Optical drive

DVD-ROM drive

Other requirements

¾ For network connection: Ethernet port ¾ For USB connection: USB port ¾ For AppleTalk connection: Windows 2000 Service Pack 4 as the operating system, with AppleTalk protocol installed ¾ To use Roland@NET and VersaWorks Online: Internet connection and web browser

For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com/)

Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer agrees with it. Power-saving setting on PC Disable the PC's power-saving function which makes the PC go standby or sleep. It may interrupt a job being printed.

7-5

Installing Roland OnSupport

Download Roland OnSupport and install it. System Requirements

Operating system (OS)

Windows 7 Professional/Ultimate (32-bit edition) Windows Vista Business/Ultimate Service Pack 1 (32-bit edition) Windows Vista Business/Ultimate (32-bit edition) Windows XP Professional Service Pack 2 or later

Processor

2.0 GHz or faster Pentium 4 (2.0-GHz or faster Core 2 Duo recommended)

Memory (RAM)

512 MB of RAM (1 GB or more recommended) ( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )

Video card and monitor

A resolution of 1,280 x 1,024 or more recommended

Free hard-disk space required as a working space

40 GB or more recommended NTFS format

Optical drive

CD-ROM drive

Other requirements

¾ Ethernet port ¾ Internet connection and web browser ¾ Communication environment where you can send e-mails

* For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com).

Basic Operations - How to display OnSupport Help Environmental Settings (Language/Network) - Checking the Network Connection To fully utilize OnSupport, you need to connect your computer to our OnSupport server via the Internet. If your computer is linked to the Internet, you will enable its connection to our OnSupport server only by installing OnSupport. - Setting the E-mail Server - What is “OnSupport Mail”? Registering/Loging in/Updating the Account - Registering the Roland DG Account if the customer accepts it. When you register the Roland DG Account (Roland DG ID), you will be able to use OnSupport more effectively. You are to communicate with our OnSupport server in registering your account. E-mail address is required. - How to update OnSupport

Connecting and Managing the Devices

When you make the management settings, you will be able to use “OnSupport Mail function” and the “Device Firmware Update function.” To update the firmware, you need to log in OnSupport with the computer which you made the management settings.

7-6

Preliminary note (to the user) Explain the following items before operating the unit. Interlock Function !! IMPORTANT !! The safety against the UV light is assured for users having the UV light shielding measures in the apertural area and the interlock feature that cuts off the UV light when the front cover is opened. Never disable the front cover sensor.

Front Cover !! IMPORTANT !! Always keep the front cover closed except when necessary, such as when loading media. The front cover prevents direct sunlight or illumination. If the ink receives direct sunlight, the ink is solidified to cause some clogging problems.

Preliminary note (to the Service Technician)

The influence of UV light from the UV lamp on the eye. !! IMPORTANT !! Looking directly at the UV light may result in a serious eye injury such as "UV keratitis", "pterygium" or "cataract". Be sure to wear the UV-proof goggles to protect the eyes when performing the maintenance operations of the machine.

The influence of the volatilized UV ink on the eye, nose, and throat. !! IMPORTANT !! The volatilized UV ink may stimulate the eye, nose, and throat. Be sure to wear the UV-proof goggles and antibromic mask if you replace the head under the light shielding curtain. It is recommended to wear the goggles and antibromic mask, because the symptoms vary between individuals and work hours.

The influence of UV ink on the skin. !! IMPORTANT !! It is recommended to wear the gloves when performing the maintenance operations of the machine. In the event of contacting with the eyes, immediately flush with water for at least 15 minutes. If eye irritation continues, seek treatment by a physician.

7-7

Protection against the light* during the Service Activity !! IMPORTANT !! Be sure to use the UV-proof sheet when the ink line is exposed to the light during the replacement, or ink will harden and clog the ink line. And it results in a serious influence to the machine.

* The light means the light which includes the ultraviolet. Consider that most of the

UV-proof sheet

light including fluorescent light includes the ultraviolet.

Basic Operation

Explain following items in reference to the First Step Guide [First Time Printing]. Each day, before starting the day's operations, be sure to remove the white ink cartridges and shake them gently, then reinsert them. The ingredients in white ink tend to settle. Prepare the Media - Type of Media - Usable Media

There is a limit to the unevenness on the print surface. Explain it in reference to “Height Settings When the Print Surface is Uneven" in the Master Guide.

Switch On / Off

Front cover !! IMPORTANT !! Leave the main power on at all times. Maintenance operation is automatically carried out every 8 hours while the machine is not in use. Use the sub power switch for the daily power-on/off.

Loading Media

7-8

Specifying Print Area - Set Height Position of Media (automatic / Manual) - Specify the Print Area using a Laser Pointer Test Print and Normal Cleaning

!! IMPORTANT !! Check for missing dots by performing printing tests before and after daily operations. Carry out printing tests periodically during daily operations also to make sure no missing dots occur. If missing dots appear, perform cleaning (normal cleaning). Leaving the missing dots untreated may be less able to recover the print head. Please make sure to check each day after operation.

Job outputting from Roland VersaWorks Explain the following procedure for a job outputting from Roland VersaWorks. Printing

Maintenance Explain the following items in reference to the Master Guide [Chapter 3 Maintenance]. Checking for Remaining Ink and Replacing Cartridges - Checking for Remaining Ink - How to Replace Ink Cartridges !! IMPORTANT !! - Shake the cartridge gently before installing a ECO-UV ink cartridge. - Be sure to replace with the same type of ink. Never mix different type of ink. - Never store ink at any locations where high temperature may occur or exposed to open flame. - Store the ink cartridge without opening it under 5 to 35 degrees C temperature, 20 to 80 % humidity. - When you remove an ink cartridge from the machine, be sure to put it in the original aluminum bag immediately. Even short time exposure to the room light can cause the ink around the connection part of the ink cartridge to harden. - Always keep the front cover closed except when necessary, such as when loading media. The front cover prevents direct sunlight or illumination. If the ink is exposed to direct sunlight, the ink is solidified to cause some clogging problems.

7-9

Automatic Maintenance Feature Maintenance that Should Be Performed Daily - Maintenance of Ink Cartridges - Disposing of Discharged Ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid is collected in the bottle. !! IMPORTANT !! - Never mix the discharged ink of ECO-UV with other types of ink (ex. ECO-SOL MAX) - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded fluid in the location close to fire. - To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - When temporarily storing discharged fluid in the included drain bottle, keep the drain bottle out of direct sunlight. Otherwise the discharged fluid may harden, making the drain bottle unusable. - Dispose of discharged fluid properly, in accordance with your local laws. - Cleaning of Flat Table !! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other flammable materials. Maintenance that Should Be Performed Daily - About Care and Maintenance of Print Head About Each Cleaning Method - Normal / Medium / Powerful / Manual Maintenance that Should Be Performed More Than Once a Month - When Manual-Cleaning Becomes Necessary - Performing Manual Cleaning !! IMPORTANT !! - It is a very important work to maintain the heads/UV lamps in good condition and must be done periodically. If the LED lamps are contaminated with ink, the ink fired on the media is not cured appropriately. - Use the included cleaning liquid for cleaning the head and the commercially available glass cleaner for the UV lamps. Never use the cleaning liquid and glass cleaner the other way around. - Never use the cleaning stick that has already been used to clean the head for cleaning the UV lamps and vice versa. - To prevent the print heads from drying out, finish the cleaning in 10 minutes or less.

When the Missing Dots of White Ink Cannot be Cleared - White Ink Replacement Ink Renewal When the precipitation of the white ink hardens, perform the [INK RENEWAL] in the Users Menu. This maintenance requires two cleaning cartridges. Ink Circulation and Ink Discharge The ingredients in white ink tend to settle. Therefore, when the machine is left more than eight hours without any operation and receives a white ink job, the machine executes the ink discharge and drains the ink of B Group (White and Gloss) automatically. The white and the gloss ink are comsumed 8.64cc each.

7-10

Replacing Consumable Parts - Replacing the Wiper - Replacing the Filter When Not in Use for a Prolonged Period - Keep Performing Maintenance - Alarm Feature - Important Note on Draining Ink Temperature and humidity Specified temperature and humidity must be maintained even if the machine is not in use (essential condition). When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. In use: Temperature 20 to 32 degrees C, Humidity 35 to 80% (Non-condensing) Not in use: Temperature 5 to 40 degrees C, Humidity 20 to 80% (Non-condensing)

Others Compatibility of ECO-UV ink to the media ECO-UV ink can come off easily on the PET film media. We recommend performing a trial printing to check for the compatibility of media before you carry out the actual printing. The dust becomes noticeable on the gloss ink due to the characteristics of the gloss ink. Make sure to prevent the accumulation of dust on the media. The gloss ink may bleed depending on the media used. - The embossed-finish printing may solve this symptom when you use GlossVarnish(v) + PASS mode and set the number of Overprint. - When you use the bi-directional printing, bi-directional printing adjusmtemt may solve this symptom. - Using another media may solve this symptom. Guide them to refer to the User's Manual when an error message is displayed. And also, explain to restart the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting. Explain the procedure of capping the print heads referring to the Master Guide [Chapter 4 Appendix Read this chapter whenever you face a problem. (FAQ) The Print Heads Do Not Move]. When the print carriage does not return to the standby position, capping needs to be done manually by user.

7-11

Consumable Parts and Replacement Cycle

Description

Life Expectancy

UV lamp

10,000 hours

Print Head

6 billion shots / nozzle (6,000,000K shots) 6 months, Wiping 3000 times or Rubbing 100 times

Wiper

The message appears when the number of Wiping and Rubbing come to 3,000 times.

Scan Motor

3,000 hours

Cap Top

6 months

Ink Tube

3,000 hours

Sponge for Mist Catcher (Small) Sponge for Mist Catcher (Large)

500 hours The message appears when the printing hours comes to 500 hours.

500 hours The message appears when the printing hours comes to 500 hours.

Lithium Battery UV Lamp Filter

24　months Replace it when it is clogged.

Revised 13

7-12

7-2 Maintenance Check List

Revised 1

LEF-12 MAINTENANCE CHECK LIST Date : Serial Number

User Check Items

Operation Points

Check

Interview the customer

Ask the customer if there is something that he/she is concerned about.

Done

Output / Get report before maintenance

Get report with [Get Report] of the Peck, or print print [ALL] in Service Menu.

Done

Check drain bottle

If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the discharged-ink count.

Good


UV LED Lamps

Head

Scan Motor

Check Consumable Parts

Cleaning Wiper

Cap Top

Upgrade the firmware if the installed firmware is not the latest version. Check if the UV lenses are contaminated with dust or ink. If a cleaning is needed, apply commercially available glass cleaner to a new cleaning stick and perform a manual cleaning.

Cleaning Done Good

Perform a manual cleaning by using cleaning sticks and cleaning liquid.

Cleaning Done

Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary.

Good

Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months or Wiping count Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months

Sponge under Wipers

Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months

Wiper Scraper

Clean it manually using the Roland cleaning sticks and cleaning liquid. Replace it if necessary.

Unnecessary Ver.

Upgrade Done

Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview. Replacement Cycle : 6 billion shots/nozzle

Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard while printing the report and the customer's interview. Put some grease (FLOIL GE-676 BLACK) on the gear if you replace the motor. Replacement Cycle : 3,000 hours

Reset

Disposed

Replacement Done

Reset

Adjustment Done Good Replacement Done Reset Cleaning Done Replacement Done Good Cleaning Done Replacement Done Good Replacement Done Cleaning Done Replacement Done

Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 500 hours

Replacement Done

Z-axis Shaft / Head Gap Sensor

Lubrication cycle : 6 months

Good

Lubrication Done

Lithium Battery

Replacement Cycle : 24 months

Good

Replacement Done

UV Lamp Filter

Replace it when it is clogged.

Good

Replacement Done

Carriage Belt

Check if the carriage belt doesn't touch the flanges of the drive pulley and idle pulley when the head carriage moves in the full width. Adjust the belt position, if necessary.

Sponge for Mist Catcher

Check Mechanical

Revised 13

Good

Good Adjustment Done

Check the belt tension and adjust it if necessary.

Good

Adjustment Done

Y-axis Belt

Check if there is no dirt or scratches.

Good

Replacement Done

Drive Gear

Check if there is no dirt or scratches.

Done

Check printing

Check that there is no problem with the printing operation and printing result.

Done

Output / Get report after maintenance

Get report with [Get Report] of the Peck, or print [ALL] in Service Menu.

Done

7-13

7-3 Specifications Main Unit Specification

LEF-12 Printing method Acceptable media

Width Length Thickness Weight Maximum printing width/printing length Ink cartridges Types Colors Ink-curing unit Print Resolution (dpi) Distance accuracy (when printing) (*1) Connectivity Power-saving function Power requirements Power consumpDuring operation tion Sleep mode Acoustic noise During operalevel tion During standby Outer dimensions Weight Environment

During operation (*2) Not operating

Accessories

Piezo ink-jet method Maximum 335 mm (13.2 in.) Maximum 310 mm (12.2 in.) Maximum 100 mm (3.94 in.) Maximum 5 Kg (11lbs.) Maximum 305 (width) x 280 (length) mm (12 x 11 in) ECO-UV 220 cc cartridge Six colors (cyan, magenta, yellow, black, white, and gloss) Built-in UV-LED Lamp Maximum 1440 dpi Error of less than ± 0.3 % distance ± 0.3 mm, whichever is greater Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature AC 100 to 240 V ± 10%, 1.8 A, 50/60 Hz 156 W 16.7 W 60 dB (A) or less 49 dB (A) or less 999 (width) x 862 (depth) x 549 (height) mm (39.3 x 33.9 x 21.6 in) 85 Kg(187.4 lbs.) Temperature: 20 to 32°C (68 to 90°F) (22°C/72°F or higher is recommended) Humidity: 35 to 80% RH (no condensation) Temperature: 5 to 40°C (41 to 104°F), Humidity: 20 to 80% RH (no condensation) Power cord, adhesive sheet, software RIP (Roland VersaWorks), user documentation, etc.

(*1) Temperature: 25°C (77°F), humidity: 50% (*2) Operating environment

Use in an operating environment within this range.

7-14

Roland LEF-12 Service Manual

Recommend Documents