Gener eneral al infor nforma mati tion on abou aboutt the the men menu syst system em Key-o Key-ope pera rated ted swit switch ch . . . . . . . . . . . . . Sele Select ctin ing g scre screen enss . . . . . . . . . . . . . . Desc Descri ript ptio ion n of prog progra ramm mmin ing g keys keys . . . . . . Mess Messag ages es disp displa laye yed d at star startt-up up . . . . . . . Sele Select ctin ing g basi basicc scre screen enss . . . . . . . . . . . Data Data scre screen en comp compon onen ents ts . . . . . . . . . . Test Testin ing g cont contro roll unit unit . . . . . . . . . . . . . .
Comi Comiss ssio ioni ning ng . . . . . . . . . Firs Firstt oper operat atio ion n . . . . . . . . Cold Cold start start . . . . . . . . . . . Star Starti ting ng up afte afterr a warm warm star startt
9.
Alte Alteri ring ng valu values es in a data data scre screen en . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 17
10. 10. 10.1. 10.1.
Menu Menu scre screen en and and data data scre screen enss PAS PASSW SWOR ORD D (00) (00) . . . . . . . . . . . . . . . . . . . . . . . . . 18 Password Password after after a cold start start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11. 11.
Menu Menu and and data data scre screen enss for for PROD PRODUC UCTI TION ON Actu Actual al valu value e (10) (10) . . . . . . . . . . . . . . . . . . . 21
12. 12. 12.1 12.1.. 12.2 12.2..
Menu Menu and and data data scre screen enss for for PROD PRODUC UCTI TION ON Sett Settin ing g Speed Speed (11) (11) . . . . . . . . . . . . . . . . . . 23 Spee Speed d curv curve e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Ring Ring rail rail posi positi tion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 25
13. 13.
Menu Menu and and data data scre screen enss for for PROD PRODUC UCTI TION ON Sett Settin ing g Ring Ring Rail Railss (12) (12) . . . . . . . . . . . . . . . . 26
14. 14.
Menu Menu and and data data scre screen enss for for PROD PRODUC UCTI TION ON On-l On-lin ine e Help Help (13) (13) . . . . . . . . . . . . . . . . . . . 29
15. 15.
Menu Menu and and data data scre screens ens for INFO INFORM RMAT ATION ION Gene General ral (30) (30) . . . . . . . . . . . . . . . . . . . . . 31
16. 16.
Menu Menu and and data data scre screen enss for for INFO INFORM RMAT ATIO ION N Logs Logs - Stat Statis isti tics cs (31) (31) . . . . . . . . . . . . . . . . . 32
17. 17. 17.1. 17.1. 17.2. 17.2.
Menu Menu and and data data scree screens ns for SET SET-U -UP P VA VALU LUES ES Gene Genera rall (40) (40) . . . . . . . . . . . . . . . . . . . . 32 Unit Unit change change-ov -over er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Switch Switching ing langua languages ges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 34
18. 18.
Menu Menu and and data data scre screen enss for SET SET-U -UP P VALUE VALUES S Conf Config igura urati tion on (41) (41) . . . . . . . . . . . . . . . . . 35
19. 19.
Menu Menu and and data data scre screen enss for for SHIF SHIFT T SCHE SCHEDU DULE LE (50) (50) . . . . . . . . . . . . . . . . . . . . . . . 37
Attention! The 2 EPROM’s on the control system and the 2 flash memories on the control unit must match and are therefore normally changed at the same time.
1.1.
SCU processor module The EPROM’s of the machine control system are on this module. They contain the operating system and the utilities program.
+ Installation G3306
Key
1 = CPU module 2 = Label on the EPROM 3 = Type of machine 4 = Software release designation 5 = Software slot designation 6 = Drawing number 7 = CPU system (control) 8 = Checksum
1.2.
Control unit Attention! A wrongly mounted flash EPROM (corner!) is destroyed!
Installation of the flash memory DCU-OS (operating system) and DCU-APP (application) + Installation G3306
6
G3305e4
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Programming 2.
General information about the menu system
2.1.
Key-operated switch Key-operated switch
Never leave the key in the switch. This prevents any unwanted interventions (data changes). The key can only be removed in automatic position. Automat
Interventions by machine operator are authorised. Most of the data can be viewed but not changed. Alter data
(The machine can be in operation) Interventions by authorised persons are allowed. Maintenance
(The machine must be idle) Configuration, maintenance jobs and test. Interventions by authorised persons are allowed.
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G3305e4
7
Programming 2.2.
Selecting screens
+ Description of programming keys – Each program has MENU screen and data screens. – The number of MENU screens depends on the type of machine. – The number of data screens also depends on the type of machine
8
The description in sub-sections 3 to 7 applies to all types of RIETER machines. The illustration below is for information.
G3305e4
09.2001 - en
Programming 2.3.
Description of programming keys Forward from MENU screen to MENU screen (10...70)
Backwards from MENU screen to MENU screen (70...10) Forward from one data screen to another (10...10.1...10.2...)
Backwards from one data screen to another (10.2...10.1...10...)
Enter key. Save changed or selected values.
Increase variable values or select default value. Clear malfunction. Reduce variable values or select default value. Clear malfunction.
2.4.
Messages displayed at start-up
These are system messages which always appear in english at start-up. Possibly the message «404 Test safety dircuit» will appear for 1 to 2 sec.
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G3305e4
9
Programming 2.5.
Selecting basic screens
When the control unit is started up the basic screen 1 appears in the language installed. Another basic screen can be selected by pressing the or keys.
1
Spindle speed
Delivery
Efficiency
18000 U/min
20,2 m/min
88,6 %
– The current spindle speed is displayed. – The current delivery is displayed – The efficiency of the programmed time basis is displayed.
2
ROBOdoff
Machine efficiency = machine availability (rolling efficiency, time base 2, 4, 8 h). Data screen 40.4
Set position Actual position Step
3 3 1
– The current «ROBOdoff set position» is displayed. – The current «ROBOdoff actual position» is displayed. – The current «ROBOdoff step» is displayed.
10
G3305e4
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Programming 2.6.
Data screen components
Spindles without rear bottom roller Set spindle speed Actual spindle speed
Key:
1 = Page no. (MENU screen, data screen) 2 = Lines of text 3 = Variable values 4 = Current value as calculated
2.7.
Testing control unit
To test whether the LEDs and keys of the control unit are functioning properly, proceed as follows: – Turn on the main switch and hold down 2 of the following keys simultaneously (T8, T9, T10, T11, T12, T13, T14). – The test starts. RAM_Test: Main >OK Video >OK ROM_Test … OK – The LEDs on the control panel are activated individually. – The LEDs on the control panel are activated together. – After running the LED test the following words appear: - Key = 1 h (hexadecimal) (epending on key position: 1, 2 or 4) - Static = 0h (keys STOP, START (2 together)) - Matrix = 0h (the number is shown when the key is struck) – Turn off the main switch.
