JITHU JOHN E-mail :
[email protected]
Mobile: +918075264074,+966550732565
QA/QC PROFESSIONAL Plant / API Inspector •CSWIP Welding Inspector •NDT Seeking a challenging assignment to utilize acquired skills & knowledge and Deliver outstanding performances. PROFILE AT A GLANCE
Resourceful of API, CSWIP & ASNT qualified QA/QC professional with 9+ years of rich experience in the Middle East (Saudi Arabia and India). Sound understanding of all relevant testing techniques related to in-service inspections. Well versed in coordinating with all internal and external stakeholders and achieving all predefined objectives. Adept in leading, motivating and monitoring multinational teams and eliciting superior performances. Proactive, results driven professional delivering excellence through effective communication, coordination, planning and execution. CERTIFICATIONS & TRAINING UNDERGONE API 510 Certified Pressure Vessel Inspector (Cert. # 54878) API 570 Certified Piping Inspector (Cert. # 55581) API 653 Certified Tank Inspector (Cert. # 56178) CSWIP 3.1 Certified Welding Inspector (Cert. # 80562) ASNT Radiographic Testing – Level 2 (Cert. # IITNDT/RT/II/13/78A) ASNT Ultrasonic Testing – Level 2 (Cert. # IITNDT/UT/II/13/79A) ASNT Liquid Penetrant Testing – Level 2 (Cert. # IITNDT/PT/II/13/79A) ASNT Magnetic Particle Testing – Level 2 (Cert. # IITNDT/MT/II/13/78A)
PROFESSIONAL EXPERIENCE Presently Freelancer 1. Company
Location Designation Period
: : : :
Sahary Global Steels KSA API Inspector April 2014 to June 2017
About Company: A Third Party Inspection Services provide to the Oil & gas industry throughout KSA. Description: In-service plant inspection covered in the kingdom of Saudi Arabia regions. Inspection of Exchangers, Vessels, Columns, Drums, Ejectors, Filters and Tanks Reported to Lead Inspection Engineer.
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Projects Shutdown at Saudi International Petrochemical Company ( SIPCHEM, Jubail, KSA) Role: API Inspector Duration: June 2017 Area: IAC & IVC Plant
Shutdown at Yansab ( Yambu, KSA) Role: API Inspector Duration: May 2017 Area: EG Plant Shutdown at Saudi Chevron ( S-Chem, Jubail, KSA) Role: API Inspector Duration: April 2017 Area: SCP Plant Shutdown at Saudi Chevron ( S-Chem, Jubail, KSA) Role: API Inspector Duration: October 2016 Area: SPCo Plant Shutdown at Saudi International Petrochemical Company ( SIPCHEM, Jubail, KSA) Role: API Inspector Duration: May 2016 Area: IAC & IGC Plant Shutdown at ARABIAN PETROCHEMICAL COMPANY (IBN RUSHUD, Yambu, KSA) Role: API Inspector Duration: April 2016 Area: Plant Aromatic & PET Shutdown at ARABIAN PETROCHEMICAL COMPANY (PETROKEMYA, Jubail, KSA) Role: API Inspector Duration: March 2016 Area: Olefins 1 Plant Shutdown at Saudi Petrochemical Company ( SADAF,Jubail, KSA) Role: API Inspector Duration: Feb 2016 Area: Ethylene Plant
Shutdown at ALBAYRONI AL-JUBAIL FERTILIZER COMPANY( AL BAYRONI, Jubail, KSA) Role: API Inspector Duration: January 2016 Area: NH3, Urea, 2EH Shutdown at Saudi International Petrochemical Company ( SIPCHEM, Jubail, KSA) Role: API Inspector Duration: November 2015 Area: IMC Plant Shutdown at Saudi Chevron ( S-Chem, Jubail, KSA) Role: API Inspector Duration: October 2015 Area: SCP & JCP Plant Shutdown at Saudi Petrochemical Company ( SADAF,Jubail, KSA) Role: API Inspector Duration: May 2015 Area: EDC Plant Shutdown at Saudi Petrochemical Company ( SADAF,Jubail, KSA) Role: QA/QC Inspector Duration: Apr 2015 Area: MTBE Plant
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Shutdown at Advance Petrochemical Company( APC,Jubail, KSA) Role: API Inspector Duration: March 2015 Area: PDH Plant
Shutdown at Saudi Petrochemical Company ( SADAF,Jubail, KSA) Role: API Inspector Duration: January 2015 to Feb 2015 Area: Styrene-I Plant
In Service Inspection at Farabi Petro chemical Company( Jubail, KSA) Role: API Inspector Duration: January 2015 Area: Lab-II Plant Shutdown at Saudi Petrochemical Company ( SADAF,Jubail, KSA) Role: Static Equipment Inspector Duration: Nov 2014 Area: MTBE Plant 2. Company
Location Designation Period
: : : :
Universal Erectors Pvt Ltd India QA/QC Inspector (Welding) August 2008 to Feb 2014
About Company: The Engineering Services division of the company provides EPC contracting, procurement and contracting, construction contracting and maintenance contacting services to clients in the energy sector. Description: Managed welding, NDT and coating QA/QC for pipeline repair services against contracts covering works like Erection, commissioning and maintenance Reported to Site-In-Charge & Manager. Projects Construction of 2x700 MW Ultra Super Critical Power Plant (Rajpura, Punjab) Role: QA/QC Inspector (Welding & NDT) Duration: Oct 2009 to Aug 2010 Construction of 2x660 MW Super Critical Power Plant (Jajjar, Haryana) Role: QA/QC Inspector (Welding & NDT) Duration: Oct 2009 to Aug 2010 Construction of 2x660 MW Super Critical Power Plant (Mundra, Gujrat) Role: QA/QC Inspector (Welding & NDT) Duration: Oct 2009 to Aug 2010 Construction of 9X135 MW CPP (Orissa) Role: QA/QC Inspector (Welding & NDT) Duration: Aug 2008 to Oct 2009 (Project Contract Completed)
PROFESSIONAL COMPETENCIES
Piping & Vessels Inspection
Internal and external visual inspection of Piping, vessels, Tanks, pipeline and Structures etc.
On-stream Inspection & Witness for MT, PT, Hydro Test, UT Inspection
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Witness for calibration of pressure safety valves.
In-process inspection, Material inspection, pre & Post heating, PWHT Performed in nozzle replacement, re-tubing, lining of vessels and other repair jobs
Survey of drawings of pipe line in site and offering thickness measurement and witnessing the results and Evaluate and documenting as per client specification.
Calculating Short Term, Long term corrosion rates & remaining life.
Hydro test, pneumatic Test, fracture test & NDT.
PWHT of Piping joints and Pressure vessels (As per B31.3 & Sec. VIII Div.1)
Review drawing, Contractors fabrication test report, inspection reports, welding procedure, welder performance, NDT procedure
Coordinate all Departments with Contactor for Permits, NDT Personals, Scaffolding, Electrical, and Mechanical
Supervision of Mechanical sub-contractor during shut down execution of re-installation works to install major process equipment, supporting structures and associated process pipe work
Final document review and record finding for completed systems.
Welding Inspection
Implement welding procedures, project quality plans, inspection & test plans (ITP) and report formats complying with project specifications and relevant codes of practice. Witness Welder Qualification tests, conduct performance audits, maintain records and ensure continued validity of welder qualifications. Ensure adherence to the Procedure Qualification Record (PQR) and carryout essential modifications to variables to meet additional client requirements. Carry out fit-ups and visual inspections of welds adhering to approved Welding Procedure Specification (WPS). Coordinate with the client’s inspection departments for stage wise inspections during manufacturing. Ensure quality of incoming materials and availability of required material test certificates (MTC). Conduct mechanical tests and chemical analysis of material to conform adherence to project specifications and international standards. Arrange NDT tests to meet requirements of project specifications and relevant codes. Prepare and conduct hydro tests to meet customer requirements and project specifications. Conduct dimensional checks and prepare daily reports and update the inspection summary. Follow up and ensure implementation of corrective and preventive actions to close NCRs.
Coating Inspection
Inspection, testing and quality assurance of painting/coating systems in the oil & gas and refinery industries. Experience in a wide range of coatings – pipeline & flow line coatings, 3 layer polyethylene coatings, high build epoxy coatings, fusion bonded epoxy coatings, heat shrinkable sleeves, structural steel painting/coating, fire proofing coatings, anti-skid paintings, high temperature silicone based coatings, coal tar epoxy coatings, polyurethane paints, galvanizing and coatings for pressure vessels & steam reformers. Inspect protective coating materials before application to ensure adherence to specifications. Prepare blasting, coating & wrapping procedures meeting contract specifications.
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Monitor blasting of the surface before coating including air pressure and nozzle size of the blasting equipment and size, shape, dryness & cleanliness of the abrasive.
Non Destructive Testing (NDT)
Monitor and maintain the calibration status of all NDT equipment and instruments to meet certification requirements. Maintain all NDT related QC records including batch details of consumables, dark room calibration and subsequent test records. Ensure adherence to NDT techniques and procedures complying with international standards and client requirements. Review test orders and determine the type of test, test procedure and part acceptance criteria. Conduct radiography tests using gamma rays and X-rays and interpret RT films. Interpret and evaluate ultrasonic test (UT), liquid penetrant test (LPT) and magnetic particle test (MPT) results. Conduct vacuum tests of tanks and verify thickness of tank plates using UT tests. Prepare all NDT reports.
EDUCATION Bachelor of Engineering in Mechanical from Vinayaka Mission’s Enginnering College, India,
PERSONAL PROFILE
Date of Birth: 07 Feb 1986 Languages: English, Hindi, Tamil & Malayalam Nationality & Passport: Indian Passport No : Place of Issue : Kozhikode Passport Expiry : 20-Nov-2019 Software: Windows XP, MS Office, Internet Address: Thoompil House , Avadukka PO, Peruvannamuzi , Kozhikode DT, Kerala, India673528.
Declaration:
I do hereby declare that all the information provided above is true and to the best of my knowledge.
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