Quick Install Manual Xaar382

quick install manual

uic k insta in stall ll ma m anual Quick

Xaar382

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Notice: z

All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of TEC CORPORATION.

z

The contents of this manual are subject to change without notice.

z

All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected,

z

TEC

would greatly appreciate being informed of them.

The above not withstanding TEC CORPORATION CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.

General Notice:

Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners.

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1. Product list √ MotherBoard

√ CarriageBoard

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√ Connector plugs 3Pin x14 units（MotherBoard x 5，CarriageBoard x 9）

√ Stepper Motor Driver connector plug 5Pin x1 unit

√ Linear Encoder connector plug. 4Pin x 1 unit

√ D type Servo Motor Driver connector plug x1 unit

√ MotherBoard power connector plug. 4pin x1 unit

√ CarriagerBoard power connector plug. 4pin x1 unit

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√ Pump power connector plug. 7Pin x1 unit

√ Data cable : Connect MotherBoard and CarriageBoard

√ Head connect cable x8 unit

√ Connector Plugs needle

If above lists any item of fitting has the damage perhaps the short situation, please as soon as possi ble contact us.

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2. PowerSupply

-V1 +V1 -V2 +V2 -V1

+V1

CarriageBoard 24V and MainBoard 5V powersupply’ s GND connect

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3. Hardware Installation description Printer Control System include three parts: MotherBoard; CarriageBoard and Control software. Use USB2.0 port connects to PC.

3.1 System each parts’ guise and co nnector plugs 3.1.1

MotherBoard

3.1.2 MotherBoard connector plugs and connect define CN16:To Servo Motor Control

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MotherBoard

Servo Motor Dirver

1(A+)――――――――――――21(OA+) 3(B-)――――――――――――49(OB-) 4(Servo PULS+)――――――――3(PULS1) 5(Servo SIGN+)――――――――5(SIGN1) 7(24V)――――――――――――7(COM+) 8(Servo On)―――――――――29(SRV-ON) 9(A-)――――――――――――－22(OA-) 10(B+)――――――――――――48(OB+) 11(GND)―――――――――――13（GND） 12(Servo PULS－)―――――――4(PULS2) 13(Servo SIGN－)―――――――6(SIGN2) 15(24V-GND) ―――――――――41(COM-) Coherer’s shell―――――――――STP Detailed info，see figure：

CN16 8

Servo On

15

24V-GND

7

24V

14 6 13

Servo SIGN-

5

Servo SIGN+

12

Servo PULS-

4

Servo PULS+

11

GND

3

B-

10

B+

2

GND

9

A-

1

A+

D Connector 15

Servo Moto r Driver’s parameter setting

Pr02=0 Pr03=1 Pr04=1 Pr41=0 Pr42=3 Pr4A=0 Pr4B=432 Pr5E=100 Pr70=100

Pr44=432

Pr45=0

Pr46=0 Pr48=0

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CN17/18: Right&Left Limit Connect define：

CN4/5: OrignPos&PurgePos Connect define：

CN7: Vacuum Connect define：

CN3: Pow er

Connect define：

!!! Starting before, please first test the CN3 power suppl y is correctly CN20: Pum p

Connect define：

CN8: Y Mot or(Step)

Connect define：

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3.1.3 CarriageBoard

3.1.4 CarriageBoard con nector plug s and defin es To Linear Encoder Connect define：

To Ink Sensor Connect define：

Power Suppl y

Connect define：

!!! Starting b efore, please test the CN3 pow er supply c onnect ed correctl y! 10


Connect Cable:Connect HeadBoard to Head Adapter

3.2 Carri ageBoard and Head co nnect define

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4. Printer Manager Softw are Ab ou t t he Pr in ter Manag er Printer Manager Software provided has set the machine parameter, the calibration printer head, update the firmware and clean the printer head functions.

4.1 Softw are Inst allation According to following step install Printer Manager software： 1. Run Setup.exe 2. Install software according to the screen prompt. The software needed the system to install Dotnetfx.1.1 or above the version, In the installation process to be able to install this software automatically. Software interface

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4.2 Hardware Setti ng The hardware setting provided the system use flexibility; you can according to your machine set the different printer head type; the color number and the print head group number in the software, but don’t need different firmware and control software. Step1

Printer Hardware setting

After the software installed, first step must do hardware setting, otherwise the machine can’t start, enter the setting menu hardware setting function and setting the printer hardware option： Run C:\Program Files\PrinterManager\FactoryWrite.exe

Select FactoryData:

Step2

Select Encoder

Select use linear encoder or servo encoder, choose directly in the software. Step3

Select Color

(Color NO

Select color number ：6 or 4 Step4

Select Group :

Select printer head group number:1；2；3；4

Step5

Color Space

Setting color space in accordance with th e head installer position, the un it is centimeter. Step6

Group Space

Setting Group space in accordance with the head installer position, the unit is centimeter.

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Step7

Width

Select printer width：1.8m；2.5m；3.2m；3.3m Step 8

Head

Select printer head type: M is 14pl and L is 42pl. The color spacing and the group spacing can act according to the color and the g roup number which you choose, you also may own change. After all setting complete, click create, the parameter will store in the motherboard.

4.3 Real Settin g After hardware setting, user should get the real setting. See figure:

In this step, you can the set the V Trim and read the heads’ temperature and PWM, apply to the board. V Trim used to adjust the TC Curve offset which results in a shift to the actuator voltage in order to tune the drop velocity. Range -128 to +127. You can change it higher or lower to raise the quality of the print.

4.4 Quickly pri nting a high q uality job Step1 Click

Head nozzle check button, check the test pattern, see figure：

OK

NG(need clean)

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Step2

Cleaning the prin ter head

Cleans the nozzle have two types: one is automatic cleaning and the other one for manual cleaning. Automatic cleaning：first setting auto cleaning times in the setting menu，see figure:

The cleaning times more, the clean time is longer, setting cleaning times according to the nozzle broken status, then perform

automatic cleaning button.

Manual cleaning: Perform

manual cleaning button, pop-up the manual

cleaning dialog box, see figure:

Click the color button and cleaning the corresponding head, and then print the pattern again to check. Step3

Setting print origin

Click the

move button，Move carriage to the propriety position，perform the

button setting the print origin.

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Step4

Calibratio n print h ead

Run tool menu---calibration wizard function.

Angle Check, check the printed pattern, see figure: OK

The first group head

The second group head

NG: The print head installment hasn’t level, needs to do the physical position adjustment ：

The first group head

The second group head

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Vertical check, check the printed pattern, see figure: OK:

NG: The print head installment hasn’t verticality, need to do the physical po sition adjustment：

M of the first group and M of the second group appear overlap, vertical direction adjustment head.

Click next:

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Choice speed: High speed; Medium speed or low speed The horizontal left calibration, perform the print, check the printed pattern, take M as an Example, see figure:

This position M and K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, the horizontal right calibration, perform print, check the pattern, take M asan example, see figure:

This position M and K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, the Bidirection calibration, perform print, check the pattern, see figure:

This position K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, step calibration, choice the pass first, perform print ,check pattern, see figure:

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The choice pattern to the uneven position, and input correspondence numeral, the methodis adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, complete the calibration Step5 Click

Printing already RIP job add job, the support format is .prn and .prt. Click

，printing is start.

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5. Error code information and so lution 04020008

Time-limit password input mistake, contains the

Re-input correct password

forbidden character. The password is ignored, please input again. 04020009

Illegal time-limit password. The password is ignored,

0402000A


please input again.

Time-limit

password

and

manufacturer

mismatch. The password is ignored,

ID


please

input again. 0402000B

Time-limit password and board ID mismatch. The password is ignored,

0402000C


please input again.

First warning: 100 hours left against current

please request a new password from the

time-limit password,

producer.

please request a new

password from the producer. 0402000D

Second warning: 50 hours left against current

please request a new password from the

time-limit password,

producer.

please request a new

password from the producer. 0402000E

Last warning: After 1 hour, any printing will be

Request

a

new

password

stopped! Request a new password from the

producer immediately!

from

the

producer immediately! 40020011

EEPROM read failed.

Re-update

the FW.if

the problem is

still,replacement the mainboard 40020012

EEPROM write failed.

Re-update

the FW.if

the problem is

still,replacement the mainboard 40020013

Not initialized by factory.

Re-setting the factorywrite

40020014

Head board is reset.

Check

the

carriageboard

powersupply and the data cable 40020016

Head board mismatch with factory data set.

Re-setting the factorywrite

Please reset factory data or change a new head board. 40020017

Board manufactory ID mismatch with FW. Please

Re-update or replacement the mainboard

update FW. 40020018

Serious Error: Exceeds the time against the time-limit

password,

please

input

a

Time password expiration new

password. 4002000E

LVDS error.

Check the datacable and powersupply

20020002

CoreBoard_Err_UART1_TXTIMEOUT

Motion COM timeout.re-update

20020003

CoreBoard_Err_UART2_TXTIMEOUT

Head

board

COM

timeout.check

the

datacable and powersupply 20020005

CoreBoard_Err_FPGA_LESSDATA

Check the encoder and encoder reader positon

20020006

CoreBoard_Err_FPGA_ULTRADATA

Print data is more than fire number. 20


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Quick Install Manual Xaar382

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