2. INSTALLATION SPACE AND POWER CAPACITY Checkpoints for Installation Work 1 Prepare an installation layout beforehand to ensure that overall construction and installation work is completed smoothly. 2 Make preparations for necessary piping (e.g., water supply, overflow, exhaust) and electrical work simultaneously with foundation work needed to connect this equipment. 3 Review your contract with the electric power company for electric supply, and alter the contract to complete wiring work beforehand, if necessary. 4 When using tap water or public water, be sure to ask the local waterworks utility to perform piping work. 5 Overflow treatment is required before draining. If access to an overflow treatment facility is not available, contact an authorized waste collecting agent.
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2800YJ600A00 Jan. 2004
*At installation of double magazine unit
[Dimension and Layout of Printer Processor]
650mm or more
1553mm
m m 8 6 7
200mm or more
m m 4 6 9
m m 6 0 6
m m 4 9 5 1
350mm* 1
1985mm 1553mm
m m 5 1 9
m m 0 6 5 1
*1 At connection of double magazine, +150mm in the horizontal direction.
[Dimension and Layout of Work Station Section] m m 0 0 9
964mm
m m 4 9 5
m m 3 0 3 1
m m 3 0 3 1
575mm
270mm
964mm
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2800YJ600A00 Jan. 2004
*At installation of double magazine unit
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2800YJ600A00 Jan. 2004
Maximum power consumption (VA) Between U and V
Remarks (reference value)
PC
350
350
350W
CRT / LCD
162
60
100-120V, 1.35A / 100-200V, 0.5A
Film Scanner
240
240
FBS
96
96
100-120V, 0.8A
HUB
10
10
5V DC, 1.5A
Total
858VA
756VA
50/60Hz
Maximum power consumption (VA) Between U and V
Remarks (reference value)
PC
350
350
350W
CRT / LCD
168
72
200-240V, 0.70A / 200-240V, 0.3A
Film Scanner
240
240
FBS
96
96
220-240V, 0.4A
HUB
10
10
AC230V, 0.2A
Total
864VA
768VA
50/60Hz
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2800YJ600A00 Jan. 2004
Maximum power consumption (VA) Remarks (reference value) Between L3 and N
Maximum power consumption (VA)
Remarks (reference value)
Between L1 and N between L1 and L2
Heater immersed in P1 solution
650
AC240V650W
Heater immersed in P2 solution
500
AC240V500W
Printer section
R1 SUPER 1400: 855
Power Supply Unit R1 SUPER 1400: 505W PC 350W
R2 SUPER 700/1000: 1030 R1 SUPER 1400: 2005VA
R2 SUPER 700/1000: 680W PC 350W
50/60Hz
R2 SUPER 700/1000: 2180VA [Between L2 and N] between L2 and L3 Dryer fan
140/160
200V70/80W 50/60Hz2
Dryer heater 1
2000
AC240V2000W
Circulation pump
108/120
15/18W 226/28W 3
Water supply pump
14
4.5W 3
Overflow pump
15/18
15/18W1
2277/2312VA
50/60Hz
[Between L3 and N] between L3 and L1 Heater immersed in P3 solution
650
AC240V650W
Dryer heater 2
2000
AC240V2000W
2650VA
50/60Hz
R1 SUPER 1400: 6932/6967VA
50/60Hz
Total
R2 SUPER 700/1000: 7107/7142VA
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2800YJ600A00 Jan. 2004
4. DELIVERY AND UNPACKING 4-1. Standard Accessories At installation, check the attachments with the list provided below and also check for any damage.
4-2. Delivery and Unpacking - If a forklift truck is used for carrying, be sure to insert the fork from the position marked with the symbol. A fork inserted from the rear side of processor (a side marked with logo) may damage the water supply (filler) tank.
- Remove the fitting metal, cushioning materials, and protection tape. (See packing figure) IMPORTANT
- Check that the glass sections of the units (LCD, exposure section, camera section, FBS, UFC, and so on) are not cracked.
Installation positions for fixing metal fittings, cushion materials, and protection tapes (only the invisible sections are described).
Printer section holding bar (1)
Printer section holding bar (2)
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2800YJ600A00 Jan. 2004
Feeding unit (1)
Feeding unit (2)
Feeding unit (3)
Magazine base
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2800YJ600A00 Jan. 2004
Sub drive (1)
Sub drive (2)
Sub drive (3)
Sub drive (4)
Exposure section (1)
Exposure section (2)
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2800YJ600A00 Jan. 2004
Printer section Front door inside
Processor section J type
Processor section SQA type
Dryer box Bottom
Processor section Interlock
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2800YJ600A00 Jan. 2004
ECOJET module section
- The operation panel is reinforced with two fixing brackets and the empty case. (COMPACT type only.)
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2800YJ600A00 Jan. 2004
5. INSTALLATION 5-1. Making processor level - Lev Level el the processor, processor, and then level level the printer. printer. - Maximum distance allowed between the input station and the printer processor is 10 meters (connected via 100BASE-TX). (standard accessory cable ST-5) (shielded cable is recommended) [A level to be used for level adjustment] Precise level adjustment cannot be performed with a low-precision level. Use a level that satisfies all of the following conditions: - Sensitivity is 0.5mm/m (=0.0286 degrees) or higher. - A level provided with a metal (such as aluminum) frame. - Length of the frame is 200 mm to 250 mm.
(1) Deci Decide de inst installi alling ng loca location tion.. IMPORTANT
- Install a printer processor processor on a position position at least 200mm from the wall.
(2) Place four adjuster holders, and place the processor on them. POINT
- Place the front-right front-right adjuster adjuster holder holder of the processor at a location that does not interfere with the water supply/water filler tank. (See picture on the left.) (3) Open the top panel, and remove the cushioning materials and the protection tapes on dryer rack, processing tank, and main unit. (4) Check inlet rack, crossover rack, squeeze rack, and processing rack are not damaged or broken. Also check that the turn guides of the processing rack is mounted on a correct position.
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2800YJ600A00 Jan. 2004
POINT - Remove inlet rack, crossover rack, squeeze rack, and processing rack to check that the components are not damaged. - Check that the turn guides and paper guides (outside and center center guides) are not broken.
1
2
a
5 4
3
6 a
Outside guide a
b c
Center guide
8
d
b
10
a
7
9
Turn guide
a b
∞-2
d
2800YJ600A00 Jan. 2004
[Center guide viewed from side]
OK
Lug of the center guide (provided on both sides in paperwidth direction)
NG
Lug of the center guide is completely caught at the edge of hole on rack side plate.
Lug of the center guide is not caught at the edge of hole on rack side plate. (The lug hides inside the side plate.)
[Outside guide viewed from front]
OK
NG
Outside guide fits completely.
Outside guide is out of position.
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2800YJ600A00 Jan. 2004
a
(5) Remove drying rack connectors a (JP32, JP33) from two locations and remove the drying rack. (6) Remove cushioning material at the bottom of dryer rack, then return the dryer rack to its original position. (7) Mount drying rack connectors a (JP32, JP33) at two locations and install the drying rack cover provided as an accessory. (The cover is packed separately from the processor.)
(8) Check water supply/filler pipes 1 Pull out the water supply/filler pipes (P1, P2, and P3) and check that a stroke for measuring discharge amount exists. 2 Check that the relay pipe is firmly fixed on the thermostatic bath.
Relay pipe
(9) Level the processor in both depth and width directions. (10) Remove the water-supply/replenishment tank cover and the water-supply door (fixed with screws at two locations) and remove the protective tape. b
c
POINT
- Adjust the distance between spacer bottom and processor bottom between 65mm and 80mm (with reference to 70mm), and then make level at b position.
70 mm
(11)Remove two nuts and washers c connecting the printer section.
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2800YJ600A00 Jan. 2004
5-2. Removing printer PC fastening hardware and verifying connector connections [R1 SUPER 1400, R2 SUPER 700/1000 Separate Type]
(1) Open print front door. (2) Remove the top-cover mounting TP screws a from two locations on the front surface and open the top cover and support it with a support bar. (3) Remove printer PC fastening hardware b (two TP screws).
(4) Verify connections of cables on the output PC back panel, and LAN cables between the output PC and LAN relay line.
b
Mount the back cover on its original position (with two screws), open the top panel and fasten the cover with three screws. [R2 SUPER 700/1000 Compact Type]
a Verify connections of cables on the output PC back panel, and LAN cables between the output PC and LAN relay line.
5-3. Making level of printer section (1) Bring printer section near near to processor processor section. (2) Remove the feeding unit. 1) Loosen Loosen the the thumbscr thumbscrew ew a (one screw)* completely. 2) Pull out the feeding feeding unit unit by holding the green handle and green label on shaft. 3) Remove Remove protecti protection on tapes used used for transportation.
a
b
c
(3) Remove sub drive 1) Turn the magazine magazine lock lock lever lever b to "Lock" side. 2) Loosen Loosen the the thumbscr thumbscrew ew c (one screw) completely. 3) Plac Place e 7 hose d to the OPEN side and remove the hose. 4) Hold the the handle handle and the pull pull out the sub drive slightly. 5) Hold the sub sub drive drive shaft shaft and remo remove ve the the sub drive. 6) Remove Remove protection protection tapes tapes used for transportation.
d
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2800YJ600A00 Jan. 2004
(4) Take out the adjuster e, and place the printer on the four adjuster holders. *There are only four adjuster e.
e
(5) 1) Open Open the the top top pane panell a and nd hold hold itit with with the the holding bar. 2) Adjust Adjust printer printer height height to processo processor’ r’s s joint bolt f with your eyes.
f
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2800YJ600A00 Jan. 2004
(6) Connect three connectors i coming from the right side of the printer section and ground cable to the connectors of left side of the processor section. i
Processor section
Printer section
Note: • Be sure to connect the cables in the following order. The bounding wire (AWG10) JP100JP101JP102. • If the cables must be disconnected to recouple the units, disconnect disconnect in the reverse order: JP102JP101JP100bounding wire (AWG10).
Processor section
Printer section The bounding wire (AWG10)
After the power has been turned on, be careful of the high voltage.
The The bounding wire (AWG10) the processor and printer should be attached by a screw, ring terminal, star or lock washer. washer. (Tightening torque: 1.67N m) ･
The Printer Processor and Digital Printer are not considered to have complete enclosure until they are assembled together as per the Operation Manual for the Digital Minilab System R1 SUPER 1400, R2 SUPER 700/1000 and R2 SUPER 700/100 Compact.
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2800YJ600A00 Jan. 2004
(7) 1) Unlock the snap lock h of the exposure unit, and lift up the exposure unit i slowly. Remove protection tapes used for transportation, and remove cushioning material on exposure surface j. 2) Turn the screw !2 and remove pinch roller A. 3) Unlock the snap lock !3 and remove the pinch roller B. 4) Remove the focus roller guide.
i
h
j
Pinch roller A Focus roller guide Pinch roller B !2
!3
Pinch roller B Pinch roller A Focus roller guide
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2800YJ600A00 Jan. 2004
5) Remove guide plate k (two screws m). 6) Remove guide plate n (two screws o). 7) Make level of the printer in both depth and width orientations.
k
m POINT
- When making level orientation, place a level gently not to damage the roller.
8) Mount guide plate n. (two screws) (Note the installation direction.) 9) Mount guide plate k. (two screws) (Note the installation direction.)
n
o
POINT
k 10)Mount pinch rollers A and B, and focus roller guide. Close the exposure unit gently. 11)Return the exposure unit to the original position slowly and lock the snap-action lock.
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2800YJ600A00 Jan. 2004
[Making level on printer back (when no space is available to work)]
If no space is available for working on back of the printer, remove two screws p to remove the metal plate. Then leveling on right-back side of the printer is made possible. Insert a screwdriver in adjuster q hole, and rotate the driver to make level. After leveling, put back the metal plate to its original place avoiding cables to be caught between the unit and the plate.
p
Note
q
- R series has only 4 legs (height adjusters) that is different from NPS-8 series printers. q is not fifth leg (height adjuster)
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2800YJ600A00 Jan. 2004
5-4. Temporary linkup of printer section and processor section (1) Press the printer section against the processor section. 1) Release the holding bar and close the top panel. 2) Press the printer with the processor united straightly, against the processor so that the right side of the printer firmly contact to projection of the processor.
(The projection on processor is easily viewed by opening the printer front door.)
Marking
Projections (two at top, on back and front)
Projections (two at bottom, on back and front)
(2) Lock the printer section and the processor section temporarily with the printer-connecting nuts and washers (two sets). (3) Mount the sub drive. - Holding the sub drive shaft , mount the sub drive back to its original position. Fix the unit with a thumbscrew (one screw).
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2800YJ600A00 Jan. 2004
5-5. Mounting HDD on printer PC (1) Remove screws a (8 screws), and then remove the PC cover. (2) 1) Mount HDD b on the printer PC. 2) Lock the HDD with the lock key. a
* The unit cannot be energized without a key. * Keep hard disk lock key on the PC and tape it securely (3) Connect 10 m LAN cable c to the LAN relay line at the top of the PC. (Connect the other end of the cable to the input PC HUB.)
- Connect the large ferrite core on the printer side and the small ferrite core on the HUB side.
Large ferrite core
b
Small ferrite core c
(4) Put back the PC cover to its original position and fix it with screws. Fix R2 SUPER Compact Type to the outlet box using the upper two screws.
∞-13
2800YJ600A00 Jan. 2004
5-6. Mounting magazine base If the double magazine unit (option) is installed, this process is unnecessary.
(1) Remove four hexagonal-head bolts a. (2) Place one adjuster holder b, mount the magazine base and lock it temporarily. a
(3) Make level of the magazine base. (4) Fasten the magazine base with the four hexagonal-head bolts a.
b
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2800YJ600A00 Jan. 2004
5-7. Adjusting table position of water supply/filler tank
a
(1) Loosen table screws (two screws: at center a and right b) and lower the table c until it touches the floor. * Use a spacer for height adjustment as required. (2) Fix the two table screws at a position where no gap is found between the table and the floor. (3) Check that drain cock is closed.
d
(4) Check that the water supply cover is not pressing the waste transport button d. (Occasionally the mounting plate of waste transport button is bent upon delivery. [J-type only])
b
c
e
(5) [The SQA-machine and JUL-machine only] 1) Connect the two external overflow tank connectors e (JP37 and JP38). 2) Insert the hose (for P-1 and for P-2 and P-3) into the drain port. 3) Insert a waste solution injection plug in the waste solution tank. (6) Mount the water-supply/replenishment tank cover and the water-supply door at their original positions using screws at two locations.
∞-15
2800YJ600A00 Jan. 2004
5-8. Preparing process liquid, and linking up printer and processor (1) Mix chemicals with reference to the mixing sheet. (Be careful not to contaminate the liquid. Prepare in correct order: P-3P-2P-1) (2) Set the processing rack, the inlet rack and the squeeze rack. (3) After preparing processing solution, make level of the processor section again. (4) Set the crossover racks and light shield cover. (5) Close the top panel of the processor section. (6) Check the following and tighten the nuts and washers (two) for connecting printer section completely. - Level of processor section has been made again after preparing processing solution. - A projection on left side of the processor completely fits the right side of the printer. (7) Set ink ribbon to the feeding unit. (8) Mount the feeding unit - Holding the green handle and green label on shaft, mount the unit and fasten it with a thumbscrew (one screw). (9) Release the holding bar and close the top panel, and then fix the plate with two screws a.
a
(10) Close printer section front door.
∞-16
2800YJ600A00 Jan. 2004
5-9. Connecting power supply and starting temperature control and specifying developing device product (1) Check that the breaker of the switchboard is turned off, and connect the power supply according to specifications. (Refer to electrical wiring manual) (2) Turn on the power and start temperature control. * Power of input station and printer processor can be turned on independently of each other. (In this phase, the power of the input station must not necessarily be turned on.) (3) Check frequencies Frequencies of the power source are switched upon LCD display (software switch). Specify settings on Mode[2.Maintain][9.System configuration]Volt frequency in Printer tag. (4) Specifying developing device product (Default setting is "868S-SQA") Specifying and registering a developing device product on the setting screen of Maintenance/System configuration/Developing section updates applicable setting values and setting file, and switches the following functions: 1) Presence/absence of P3 temperature control function 2) Presence/absence of manual water supply switch 3) Setting value of developing section transfer speed 4) Switching print sizes (maximum width) 5) Setting value for paper transfer interval 6) Switching test items for conveyor section 7) Switching test items for sorter section 8) Switching test items for exit sensor 9) Switching test items for interlock 10) Switching test items for J lid sensor 11) Switching J/SQA 12) Switching P3 setting temperature 13) Switching basic output LUT
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2800YJ600A00 Jan. 2004
1 Display Developing section screen in "System configuration setting " by selecting Mode/2.Maintenance/9.System configuration/Processor.
2 Select processor type. (Models are shown in the following order repeatedly.)
6 Wait for 3 to 4 minutes before the PC completes restarting.
(5) Mount paper stocker and paper guide. (6) Perform manual flashing. (For SQA type only) Mode[1.Setup][2.Individual setup][6.Flash print heads][Start] In case of J type, go to chapter 5-10. Flashing time
- R1 SUPER 1400: 60 minutes or more - R2 SUPER700/1000: 20 minutes or more POINT
- After actual printing operations, repeat flashing as required.
POINT
- Do not open printer door during flashing operation.
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2800YJ600A00 Jan. 2004
5-10. ECOJET (For J Type Only) (1) Remove fastening hardware, cushioning materials and protection tapes on ECOJET module. Remove fastening hardware a on ECOJET module by pressing module handle b. (One each for P1, P2, and P3)
b
a
Date label (Attach to the water tank)
(2) Add water to the water supply tank, and set cleaner J. 1) Fold the date label around the string of cleaner J, and place the cleaner J in the water supply tank. 2) Enter the date of starting on the date label.
Cleaner J
Water tank
(3) For a J type model, operate as the following on LCD display before loading the cartridge. 1) Adjust home position of J module. Mode[2.Maintain][5.Processor][6.Test operation]EJ mt tagP1 replenish motor, P2 replenish motor, P3 replenish motor [P1 supply motor] [P2 supply motor] [P3 supply motor] 2) Select forcible kit termination Mode[2.Maintain][5.Processor][7.Empty kit forcibly]
5-11. Assembling table (R1 SUPER 1400, R2 SUPER 700/1000 Separate Type) (1) Confirm included screws
Truss screw (M6 x 16): 25 pcs.
Hexagonal-head bolt (M6 x 40): 8 pcs.
Truss screw (M4 x 12): 13 pcs.
Flat washer (M6): 8 pcs.
Decorative screw (M4 x 12): 4 pcs.
Nylon clamper: 3 pcs.
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2800YJ600A00 Jan. 2004
b
(2) Mount the left leg b and the middle leg c to the lower shelf a. (Use two truss screws (M6 x 16) for each - 4 screws in total)
c
a
(3) Mount the right leg d to the lower shelf. (Use two truss screws (M6 x 16))
d
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2800YJ600A00 Jan. 2004
(4) Mount the two wheel-holders e onto the lower shelf. (Make pairs of a flat washer and a hexagonalhead bolt. Two for right and left: 4 bolts in total) * For making the table 50 mm higher, mount the wheel holders on left and right legs.
d
Assembling process from step (2) to step (4). Middle leg
(5) 1) Mount the top panel A f to the right legs and middle legs. (Use two truss screws (M6 x 16) Two for each: 4 screws in total) 2) Mount the top panel B g to the left legs and middle legs. (Use two truss screws (M6 x 16) Two for each: 4 screws in total) 3) Mount the column panel mounting stage h onto the top panel B. (Use two truss screws (M6 x 16))
* Before mounting column left and column right, align top panel A and right leg, and align top panel B and left leg straight.
Assembling process of step (5).
Top panel A
Column panel mounting stage
Truss screw (M6x16) 4 pcs.
Top panel B
Truss screw (M6x16) 4 pcs.
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2800YJ600A00 Jan. 2004
(6) 1) Mount the left column i onto the left leg. (Use two pairs of a flat washer and a hexagonalhead bolt) 2) Mount the right column j onto the right leg. (Use two pairs of a flat washer and a hexagonalhead bolt) 3) Fix the right column j to the top panel A, using one truss screw (M16 x 16).
i
j
(7) Mount the top shelf k onto the right column and the left column. (Use two truss screws (M6 x 16) for each: 4 screws in total)
k
(8) Insert the slide shelves from the desk back (3 shelves).
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2800YJ600A00 Jan. 2004
(9) Mount the slide shelf stopper l on the left shelf and the middle shelf (one each). (Use two truss screws (M4 x 12) for each: 4 screws in total)
l
* View of the two slide shelf stoppers mounted.
(10) Mount the stiffening panel m to the back of right leg, left leg, and middle leg. (Use two truss screws (M4 x 12) for each: 4 screws in total)
Right column Stiffening panel Truss screw (M4x12) 4 pcs.
Flat washer (M6) Hexagonal head bolt (M6x40) 2 pcs.
Truss screw (M4x12) 6 pcs.
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2800YJ600A00 Jan. 2004
(11) Mount the back panel n on the back of right column and left column. (Use two truss screws for each: 4 screws in total) POINT
n
- Wiring work becomes easier if the back panel is mounted after installation of input device and wiring.
Assembling process from step (11).
Back panel
Truss screw (M6x16) 4 pcs.
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2800YJ600A00 Jan. 2004
(12) Mount the column panel o on the column and column panel mounting stage. (Use two decorative screws: 4 screws in total)
o
Assembling process from step (12). Column panel
Decorative screw (M4x12) 4 pcs.
∞-30
2800YJ600A00 Jan. 2004
5-12. Mounting input devices 5-12-1. R1 SUPER 400, R2 SUPER 700/1000 Separate Type
Warning! - The film scanner unit is heavy. Be careful when handling the unit and take care of your back.
(1) Install the film scanner 1) Take out the film scanner unit by holding the concavities on both sides of the unit. 2) Open the front cover. Remove the light source component by removing screws a from two locations.
3) Remove film scanner fastening hardware used for transportation. Remove the front cover by removing a screw. - Remove two screws b and then remove fastening hardware c. - Remove screws d (two each on right and left) and remove the fastening hardware e (one each on right and left). (The photo shows only one side. Screwed on the other side with two screws.) - Remove three screws f and then remove fastening hardware g and g'.
c
b
g
4) Put back the light-source section to its original position and lock the unit with the a.
g f
5) Temporarily tack the front-cover fixing screw and close the front cover. e
d
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2800YJ600A00 Jan. 2004
6) Remove the cover by removing screws h from five locations.
h
h
7) Remove three screws i on the right side, and remove three screws j on the left side.
i
j
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2800YJ600A00 Jan. 2004
8) Remove three screws k on back and two screws on front back l (shaft).
k
9) Remove the right cover, and then remove the left cover.
l
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2800YJ600A00 Jan. 2004
10) Check that two image-scanning connectors m and IEEE1394 connector n are firmly connected.
m n
* The IEEE1394 connector is mounted on top (J6) so that the cable runs straight. 11 Check that the glass o on the lens cover of the camera section is not cracked. 12) Mount the left cover, mount the right cover, and then tighten the screws. * Mount the right cover so that the tab hitches on.
q
q p p p o
14) Place the film scanner unit onto the table. 15) Adjust the front surface of film scanner unit r to be flush (for positioning film box).
r
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2800YJ600A00 Jan. 2004
16) Mount the 135-film stocker - s
- Mount component t. - Mount film box u and fasten it with two thumbscrews.
(2) Install PC 1) Mount HDD v on PC. (Note the identification patch.) 2) Lock the unit with the lock key. * The unit cannot be energized without locking. * Keep hard disk lock key on the PC and tape it securely
(3) Install the other input equipment units and install the cables. (See the wiring input devices.) 1) Install CRT (RD5) / LCD monitor (RD6), keyboard, mouse, FBS (SCSI), card reader, special-purpose keyboard and HUB. POINT
- Device which can be connected to switching HUB are only input station and printer processor Hyper CD-R. If others are connected, it is out of warranty. (As of May. 19th, 2004) - Two small molded-plastic through holes exist to the right of CRT on table. Open the holes and run the cables of mouse, card reader and special-purpose keyboard through the holes x. Hold down the mouse using a clamp, so that it does not fall. - For preventing FBS (SCSI) cables from dropping under its own weight, use nylon clamps attached to the table. Hold down the power cable at upper shelf y with one clamp, and hold down the SCSI cable at left of column z with two clamps. (Use truss screws (M4 x 12) for each, three screws in total.) NOTE Check that the FBS glass is not cracked.
5) Mount the rubber cover a using doublefaced tape (3 positions).
a
b
6) Switch LOCK on FBS to "UNLOCK," turn the TERMINATOR "ON," and check that SCSI ID is "3."
- The IEEE1394 must be connected to the designated position. Connect it as shown in the figure above. - Improper connection may result in slow processing speed.
Atta At tach ched ed AC ca cabl blee (1 pc pc.) .)
AC cable (TÜV) (1 pc.)
AC inlet cable (TÜV) (2 pcs.)
AC cable (TÜV) (1 pc.)
∞-41
Atta At tach ched ed si sign gnal al ca cabl blee (1 pc pc.) .)
2800YJ600A00 Jan. 2004
1) Connect the input station PC to the HUB HUB using 1 m LAN cable a. *See the Wiring input devices. a
2) Connect the other end of the LAN cable connected to the upper 10 m LAN relay cable b to the HUB.
b
3) Turn on the power. power. Turn on FBS first, then film scanner, and then finally the input station PC. 4) Enter the correct correct date on the input station station PC.
Warning! - The film scanner unit is heavy. Be careful when handling the unit and take care of your back.
(1) Install the film scanner 1) Take out the film scanner unit by holding the concavities on both sides of the unit. 2) Open the front cover. Remove the light source component by removing screws a from two locations.
3) Remove film scanner fastening hardware used for transportation. Remove the front cover by removing a screw. - Remove two screws b and then remove fastening hardware c. - Remove screws d (two each on right and left) and remove the fastening hardware e (one each on right and left). (The photo shows only one side. Screwed on the other side with two screws.) - Remove three screws f and then remove fastening hardware g and g'.
c
b
g
4) Put back the light-source section to its original position and lock the unit with the a.
g f
5) Temporarily tack the front-cover fixing screw and close the front cover. e
d
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2800YJ600A00 Jan. 2004
6) Remove the cover by removing screws h from five locations.
h
h
7) Remove three screws i on the right side, and remove three screws j on the left side.
i
j
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2800YJ600A00 Jan. 2004
8) Remove three screws k on back and two screws on front back l (shaft).
k
9) Remove the right cover, and then remove the left cover.
l
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2800YJ600A00 Jan. 2004
10) Check that two image-scanning connectors m and IEEE1394 connector n are firmly connected.
m n
* The IEEE1394 connector is mounted on top (J6) so that the cable runs straight. 11 Check that the glass o on the lens cover of the camera section is not cracked. 12) Mount the left cover, mount the right cover, and then tighten the screws. * Mount the right cover so that the tab hitches on.
q
q p p p o
e f g * The unit cannot be energized without a key. * Keep hard disk lock key on the PC and tape it securely
- Device which can be connected to switching HUB are only input station and printer processor Hyper CD-R. If others are connected, it is out of warranty. (As of May. 19th, 2004) POINT
- The IEEE1394 must be connected to the designated position. Connect it as shown in the figure above. - Improper connection may result in slow processing speed.
1) Connect the input station PC to the HUB using 1 m LAN cable a. a
* See the Wiring input devices. 2) Connect the other end of the LAN cable connected to the upper 10 m LAN relay cable b to the HUB through the outlet box and the wiring cover.
b
3) Turn on the power. Turn on FBS first, then film scanner, and then finally the input station PC. 4) Enter the correct date on the input station PC.
5-14. Checking after completion of temperature adjustment (1) Open the processor top panel, and measure actual processing temperatures (P1, P2, and P3-3 tank liquid). (2) Measure the discharge amount (P1, P2, and P3-3) of the processor. Close the processor top panel. Mode[2.Maintain][5.Processor][4.Set pump capacity]Measure
(4) Check the paper drying conditions.
POINT - Drying temperature may be adjusted according to the ambient temperature or humidity
of the installation site. - If the system is installed at a place that allows significant seasonal changes in temperature and humidity, periodical change of settings may be required. - The need for adjustment is judged in accordance with the paper curls and aligning status in the sorter. - Insufficiently or excessively dry paper may cause jam or poor paper alignment in the sorter.
(5) If the system is installed on a soft floor (e.g. on a carpet, etc.) the level made upon installation may become incorrect due to the weight of the device. Level must be made again at a later date.
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2800YJ600A00 Jan. 2004
6. ELECTRICAL WIRING 6-1 Connection to Distribution Panel 6-1-1. Single-phase, 2-wire 200/208/220/230/240V +
GFCI
GFCI
(Curcuit breaker)
(Curcuit breaker)
30mA (45A)
30mA (25A)
Single-phase 100 Single-phase 200
120V (UL) / 240V (CE)
C.B. (100A)
L Single-phase N AC200~240V
C.B. (25A)
U V AC100V~120V (UL) AC200V~240V (CE)
GFCI (Curcuit breaker)
30mA (10A)
GND (Grounding) L1 L2 L3 N (NC)
GND
Printer-Prosessor DP-1010E PP-8720TB PP-8721U/TB
L1 L2 L3 N (NC)(NC)
GND
Film Processor 1 CL-KP46E/TQA 2 CL-KP46E/U/TJ-A
Film Scanner DS-1010E
PC KIC-10E
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2800YJ600A00 Jan. 2004
6-1-2. 3-phase, 4-wire 345~415V +
Single-phase 100 Single-phase 200
120V (UL) / 240V (CE)
C.B. (100A)
GFCI
GFCI
(Curcuit breaker)
(Curcuit breaker)
30mA (45A)
30mA (25A)
C.B. (10A)
R S 3-phase, 4-wire T 3N AC345~415V N
U V AC100V~120V (UL) AC200V~240V (CE)
GFCI (Curcuit breaker)
30mA (10A)
GND (Grounding) L1 L2 L3 N
Printer-Prosessor DP-1010E PP-8720TB PP-8721U/TB
GND
L1 L2 L3 N
GND
Film Processor 1 CL-KP46E/TQA 2 CL-KP46E/U/TJ-A
Film Scanner DS-1010E
PC KIC-10E
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2800YJ600A00 Jan. 2004
6-1-3. 3-phase, 3-wire 200~240V +
Single-phase 100 Single-phase 200
120V (UL) / 240V (CE)
C.B. (100A)
GFCI
GFCI
(Curcuit breaker)
(Curcuit breaker)
30mA (45A)
30mA (25A)
C.B. (25A)
R 3-phase, 3-wire S AC200~240V T
U V AC100V~120V (UL) AC200V~240V (CE)
GFCI (Curcuit breaker)
30mA (10A)
GND (Grounding) L1 L2 L3 N
Printer-Prosessor DP-1010E PP-8720TB PP-8721U/TB
GND
L1 L2 L3 N (NC)
GND
Film Processor 1 CL-KP46E/TQA 2 CL-KP46E/U/TJ-A
Film Scanner DS-1010E
PC KIC-10E
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2800YJ600A00 Jan. 2004
6-2. Precautions on Wiring (1) Ground fault circuit interrupter (GFCI)
A circuit breaker must be installed at each branch point to the film processor (CL-KP46E/TQA, CL-KP46E/U/TJ-A), printer processor. (2) GFCI's fault current detecting sensitivity
A GFCI with a sensitivity of 30 mA is normally used. If a more sensitive GFCI is attached to another branch circuit, however, use a GFCI with even higher sensitivity. (3) GND (grounding)
For connecting the ground cable, be sure to use a single ground line, not a neutral line. If a single ground line is not available, perform additional construction work as required. (4) Wiring materials used Model
Review the following when connecting other equipment to the same distribution panel as the NPS-8 SUPER series. 1 Unbalance rate 2 Capacity of circuit breaker attached to main circuit 3 Additional GFCIs needed to protect other equipment
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2800YJ600A00 Jan. 2004
6-3. Wiring on the Main Body
- Before starting operations, make sure that the breaker for the power distribution board has been turned off. - Make sure that ground cable is connected to the ground terminal.
6-6. Connecting the Power Cable (Including wiring materials) (1) Read the voltage across the terminals on the line side of the circuit breaker in the distribution panel. Also check the voltage frequency (50/60 Hz). (2) Check carefully that the distribution panel breaker and printer-processor power switch are both turned off. Note: Be absolutely sure the circuit is dead when connecting the power cable. (3) Remove the Cover Assy of the processor. (4) Procure a power cable conforming to the specifications shown in [6-1. Connection to the Distribution Panel]. Connect one end of the cable to the distribution panel, and the other to TB1. Connect the ground cable and the active power cables to the terminals specified in the connecting specifications. Fix the cabtyre cable with the strain relief strap. Secure the cable with the band. (5) Return the Cover Assy to its original position. [UB type]
Rear cover
TB1 terminals
Strain relief strap Apply condit wiring according to the N.E.C standard.
Lead pipe
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2800YJ600A00 Jan. 2004
[TB type]
Rear cover TB1 terminals
Strain relief strap
Super lock
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2800YJ600A00 Jan. 2004
6-7. Calculating Equipment Heating Values To maintain proper work environment from 18°C to 28°C, calculate the heating values of all equipment used to determine the cooler (air conditioner) capacity required in the workroom. How to calculate: Conversion table based on English Standard 1 KVAI = 56.87 BTU/min. 1 Kcal = 3.968 BTU Item
CL-KP46EQA/J-A
R1 SUPER / R1 SUPER 1400
Power consumption
6.0 kW (AC 240V)
2.9 kW (AC 240V)
Conditions
Set to 60% in consideration of dryer efficiency and system operability.
Heating value
3095.75 Kcal
Selection of cooler
Total: 4592 Kcal or higher
1496.25 Kcal
Calculation formula (example): 6.0 kW (240 VAC) 6.0 x 56.87 =22 BTU/min. 341.22 x 60/3.968 = 5159.58 cal/H Assuming the dryer efficiency and system operability of 60%: 51.59.58 x 60% =3095/75 Kcal/H Note: R1 SUPER / R1 SUPER 1400 system, the heating value of can be calculated as above, but be sure to add the heating value if there are any objects which generate heat.
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2800YJ600A00 Jan. 2004
7. SETUP 7-1. Work station section and Printer section Setup
(1) Set film carrier parameters 1 Note the correction values indication on the label of back panel of 135AFC, 240AFC(option) and UFC(option).
When 240AFC or universal carrier is set, tag will be changed to 240AFC or universal carrier. (2) Film Scanner Scanning Position Adjustment (Main Direction)
Display/Specify Zoom internal setting value Display/Specify a value currently set Display/Specify the number of pixels in main scanning direction Display/Specify the number of pixels in sub scanning direction Scan a blank under the specified scanning conditions, and calculate shift amount. Display shift amount of a carrier currently mounted. After scanning, display a found shift amount. Register main scanning shift amount Cancel the process and return to previous screen.
Because iris fixation has been applied to R1 SUPER 1400 and newer machines, the light quantity ratio table for each magnification will be created when executing the zoom setup. By using this table, at the time of the scanner setup, the light source value is obtained by adding the value from the light quantity ratio table to the air modulated light value that has been obtained by zoom magnification No.0 so as to conduct shading correction.
