Descripción: Injection Moulding Mould Design. Criteria to select mould for Injection Moulding Machine. PIMM
How to Make Injection Mould
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Descripción: This will assist you to design a mold from the beginning
created by Robert Burke A guide to modeling parts and components accurately using Blender.Descripción completa
created by Robert Burke A guide to modeling parts and components accurately using Blender.Full description
created by Robert Burke A guide to modeling parts and components accurately using Blender.Full description
plastic parts injection moldinf
A brief review about injection moulding processFull description
This will assist you to design a mold from the beginning
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One Stop Solution For Your Plastics Problems
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H. H. PRECISION MOULD SDN. BHD.
1.1
HISTORY
1970
- Established Established Hip Hoe Engineering Engineering Works Works Sdn. Bhd.
1980
- Received tax deduction grants from “Malaysian “ Malaysian Government” - Granted pioneer status, enjoys “5 years” partial income tax exemption.
1985
- Formed H. H. Precision Precision Mould Sdn. Bhd. - Found new partner partner Waterte Watertec c (Malaysia) (Malaysia) Sdn. Bhd – Bhd – (Plastic injection Moulding Company with w ith 270 employees) - Current Current Hip Hoe Engineering works (trading (trading company) company)
2009
- ISO 90 9001:2008 certified (early Ju June)
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H. H. PRECISION MOULD SDN. BHD.
1.2 OUR CUSTOMERS OVERSEA:
AUSTRALIAN BRETT MARTIN PLASTIC PROFILES (UNITED KINGDOM) (AUSTRALIA) Piping & Fitting
AMERICAN AIR FILTER (US, JAPAN, EUROPE) )
Piping & Fitting
PLASTICOM (UNITED KINGDOM) Piping & Fitting
Industrial Air Filter
QATAR PLASTIC ADDITIVES (QATAR) Piping & Fitting
GEORG FISCHER (SWITZERLAND)
AL-JAWDAH (SAUDI ARABIA)
In d u s t r i al F i t t i n g s
Piping & Fitting
MATSUSHITA PANASONIC (JAPAN) Home Appliances- Blender
WATERCO (AUSTRALIA) Water Filtration - Swimming Pump
EMTELLE (UNITED KINDOM) Fiber Optics
Pt. Irc INOAC (INDONESIA) Piping & Fitting
LOCAL (MALAYSIA):
ARENSI MARLEY AUTO PARTS MALAYSIA
SANDEN
PATCO BERHAD
Automotive-Car Seat, Automotive-Casing Automotive- Air Conditioning Radiator, Tank, Fan (Cooling System) Shroud, Fan Blade
Piping and Fitting
PALING INDUSTRIES
Piping and Fitting
REX PLASTIC
Thermoforming Casing
WATERTEC
Bath Accessories
H.H. Precision Mould Sdn. Bhd. Top Management Team Organization Chart
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Managing Director = Mould Technical issue, Sales (36 years experiences)
1.3 COMPANY DATAS
Executive Director = Mould Technical issue, Sales (32 years experiences)
Admin Manager =Purchasing, Human Resource, Accounting (28 years experiences)
Factory Manager =EDM, Lathe, Welding, Polish, Grinding (28 years experiences)
Production Manager =Wirecut, Store, CAM, Quality Control (25 years experiences)
Project Coordinator =Planing, Tracking and manage, Quality Management System ISO
Design Manager = CAD and CAE (25 years experiences)
CNC manager =CNC mill (15 years experiences)
Assembly manager =Mould Assembly (25 years experiences)
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H. H. PRECISION MOULD SDN. BHD.
1.3 COMPANY DATAS Staff Experience: Experience in Years
TOTAL
1-3
3-5
5-10
10-20
over 20
Mould Designer
2
-
1
2
1
6
Cam Programmer
-
-
1
1
-
2
Machine Operators
2
3
2
1
2
10
Fitting & Assembly
1
1
1
2
3
8
Polisher
-
-
-
2
-
2
Admin Staff
3
-
-
1
-
4
Business Managers
-
-
-
-
2
2
Total
8
5
5
8
7
34
OUR PARTNER/MEMBER:
WATERTEC (MALAYSIA) SDN BHD
Malaysia Mould And Die Association Active Member - Founder One
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H. H. PRECISION MOULD SDN. BHD.
1.3 COMPANY DATAS Employees Turnover
Sales Turnover ) 12 a i s y11 a l a M10 t i g g 9 n i R ( 8 n o i l l 7 i M
11 10
Target
9.3
Sales
8.4
Turnover
7.1 2007
2008
2009 Year
2010
2011
s3 / e e y o l p2 m E f o r 1 e b m u N0
e e y o l p m E
2
2007
2
Turnover
2008
1
1
2009
2010
Year
COMPANY CAPITAL PAYOUT: APPROX:Ringgit Malaysia 2.5 Million COMPANY AREA: 1.3 acre One
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H. H. PRECISION MOULD SDN. BHD. SKETCH
3D MODELING
PROTOTYPE
MOULD FLOW
FINAL PRODUCT
MOULD
21
MOULD DESIGN
A Z SERVICES (EXAMPLE A)
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3.1 SOFTWARES
CAE – MOLDEX 3D PLASTIC FLOW TRIALS
CAD – UG NX6
CAM – UG NX6, MASTER CAM CONTOUR MILLING
3D MODELING
ASSEMBLY DRAWING
MODEL
DETAIL DRAWING
No License
UNIGRAPHICS NX7
6
UNIGRAPHICS NX3
6
MOLDEX 3D Mold Flow Analysis
1
MASTERCAM Mill V10
2
MASTERCAM Wire
1
AUTOCAD METACUT NC Simulation
1 1
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H. H. PRECISION MOULD SDN. BHD.
3.2 HARDWARES NOS
MACHINE TABLE (mm)
HARD FORD CNC Milling Machine
1
Z=780 x Y=1560 x X= 3060
OKUMA CNC High Speed Milling Machine
1
Z=610 x Y= 630 x X=1500
OKUMA CNC High Speed Milling Machine
1
Z=450 x Y=460 x X=760
FANUC CNC High Speed Robodrill T14 Milling Machine
1
Z=400 x Y= 400x X=700
FALCON KASAHARA CNC Milling Machine
1
Z=450 x Y=360 x X= 610
MAKINO CNC Milling Machine
1
Z=400 x Y= 500 x X= 720
1
Diameter 250
1
Diameter 250
CNC MACHINE MODEL
OKUMA CNC lathe Swing
CNC MACHINES Over Lathe Machine
GOODWAY CNC Lathe Machine
FANUC VIDEO
HIGH SPEED CNC MACHINING
Machine Table Size OKUMA
Z=780 x Y=1560 x X= 3060 (Capable: Machine 10 tonne workpiece)
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H. H. PRECISION MOULD SDN. BHD.
3.2 HARDWARES MACHINE MODEL
NOS
CNC MACHINE MODEL
HAFORD CNC Milling Machine HARD FORD CNC Milling Machine OKUMA CNC High Speed Milling Machine OKUMA CNC High Speed Milling Machine OKUMA CNC High Speed Milling Machine OKUMA CNC High Speed Milling Machine FANUC CNC High Speed Robodrill T14 Milling Machine FANUC CNC High Speed Robodrill T14 Milling Machine FALCON KASAHARA CNC Milling Machine FALCON KASAHARA CNC Milling Machine MAKINO CNC Milling Machine MAKINO CNC Milling Machine OKUMA CNC lathe Swing Over Lathe Machine OKUMA CNC lathe Swing Over Lathe Machine GOODWAY CNC Lathe Machine
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
WIRECUT MACHINE MODEL
NOS
Fanuc Robocut
2
EDM MACHINE MODEL
NOS
MACHINE TABLE MACHINE TABLE (mm) (mm) Z=780 x Y=1560 x X= 3060 Z=780 x Y=1560 x X= 3060 Z=610 x Y= 630 x X=1500 Z=610 x Y= 630 x X=1500 Z=450 x Y=460 x X=760 Z=450 x Y=460 x X=760 Z=400 x Y= 400x X=700 Z=400 x Y= 400x X=700 Z=450 x Y=360 x X= 610 Z=450 x Y=360 x X= 610 Z=400 x Y= 500 x X= 720 Z=400 x Y= 500 x X= 720 Diameter 250 Diameter 250 Diameter 250
MACHINE TABLE (mm) Z=200 x Y=300 x X= 450
NOS
OKUMA LATHE
MACHINE TABLE (mm)
Neuar CNC EDM
1
Z=500 x Y=400 x X= 500
HSIU FOONG EDM Z600 Y450 X600
1
Z=600 x Y=450 x X= 600
ARD EDM With Orbit-Cut X300 Y200 Z200
2
Z=200 x Y=200 x X= 300
HSIU FOONG EDM Z500 Y400 X500
1
Z=500 x Y=400 x X= 500
–
GOODWAY
WIRECUT VIDEO
NEUAR EDM VIDE
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H. H. PRECISION MOULD SDN. BHD.
3.2 HARDWARES CONVENTIONAL MACHINE MODEL
NOS
MACHINE TABLE (mm)
OKAMOTO SURFACE GRINDING MACHINE
3
Z450 Y400 X600
MIKRON W F 3S MILLING MACHINE Z500 Y500 X500
2
Z=500 X Y=500 X X= 500
HURON MILLING MACHINE Z450 Y800 X900
1
Z=450 X Y=800 X X= 900
P FE IF ER H OR IZO NT AL MI LLI NG M AC HI NE Z5 00 Y800 X900
1
Z=500 X Y=800 X X= 900
MILLING MACHINE Z400 Y350 X600
2
Z=400 X Y=350 X X= 600
MILLING MACHINE Z400 Y400 X600
2
Z=400 X Y=400 X X= 600
SHOWA MILLING MACHINE Z400 Y400 X600
1
Z=400 X Y=400 X X= 600
STROJIMPORT MILLING MACHINE Z400 Y400 X600
1
Z=400 X Y=400 X X= 600
FARMAN UNIVERSAL DRILL & TOOL G RINDER
1
RADIAL DRILLING MACHINE MT5
1
LIFTING CRANES MACHINE MODEL
NOS
Overhead Hoist 2.2Ton
1
Overhead Hoist 5.0Ton
1
Overhead Hoist 3.0Ton
1
Overturn Machine
1
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H. H. PRECISION MOULD SDN. BHD.
INJECTION MOULDING MACHINES Tonnage
Unit
Maker
20 - 40 Ton
5
Nissei (Japan)
80 - 130 Ton
17
Toshiba & JSW
150 – 220 Ton
13
Toshiba & JSW
350 – 450 Ton
3
JSW
550 – 850 Ton
2
JSW
Total
40
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H. H. PRECISION MOULD SDN. BHD.
3.3 Testing Facilities Conventional Oven
•
Profile Projector
•
Digital Calipers
•
Height Gauge
•
Bore Gauge
•
Pin Gauge
•
Micrometer
•
CMM (contract basis from IME)
•
High Pressure Hydraulic Tester
•
Low Pressure Tester
•
High Pressure Cold & Hot Water
•
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H. H. PRECISION MOULD SDN. BHD.
4.1 AUTOMOTIVE- AIR CONDITIONER SYSTEM (CASING BLM CASE UPPER )
