ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL
EDITION 1 REV 1
Revision Date Dec 01, 2014
PAGE 1 of 2
1
SECTION 2: TABLE OF CONTENTS
SECTION 1: TITLE PAGE EXHIBIT 1.1: CERTIFICATE OF AUTHORIATION SECTION 2: TABLE OF CONTENTS SECTION 3: SCOPE SECTION 4: STATEMENT OF AUTHORITY SECTION 5: ORGANIZATION CHART SECTION : !EFINITIONS SECTION ": TEN!ER # CONTRACT SECTION 8: MANUAL CONTROL E!HI"IT #$1 DOCU%ENT TRAN&%ITTA'
SECTION $: !RA%INGS # !ESIGN E!HI"IT ($1 DRA)ING INDE! E!HI"IT ($2 Ca*c+*ation Ine-
SECTION 10: MATERIAL CONTROL E!HI"IT 10$1 P+.c/ase O.e. E!HI"IT 10$2 P+.c/ase Re+i.eents E!HI"IT 10$ Co*o. Coe
SECTION 11: EXAMINATION AN! INSPECTION E!HI"IT 11$1 T.ave* &/eet E!HI"IT 11$2 Nae3*ate
SECTION 12: %EL!ING E!HI"IT 12$1 )P& IneE!HI"IT 12$2 )E'DER& 'OG E!HI"IT 12$ CONTINUIT5 'OG &ECTION 16 NONCONFOR%ITIE& E!HI"IT 1$1 Nonconfo.it7 Re3o.t E!HI"IT 1$2 HO'D TAG
PAGE OF SECTION
REVISION
DATE (mm/dd/y yyy)
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ALLIED VESSEL FABRICATION FABRICATION QUALITY CONTROL MANUAL
EDITION 1 REV 1
Revision Date Dec 01, 2014
1
PAGE 2 of 2
SECTION 2: TABLE OF CONTENTS
SECTION 14: NONDE&TRUCTIVE NONDE&TRUCTIVE E!A%INATIO E!A%INATION N E!HI"IT 14$1 Ce.tif7in8 &tateent
SECTION 15: HEAT TREAT%ENT E!HI"IT 19$1 HEAT TREAT%ENT IN&TRUCTION&
SECTION 1: MEASURING # TESTING E&UIPMENT E!HI"IT 1:$1 E;UIP%ENT CA'I"RATION 'OG
SECTION 1": PRE&&URE TE&T& E-/i
SECTION 18: REPAIRS AN! ALTERA ALTERATIONS TIONS E-/i
A*te.ation Ins3ection C/ec?*ist
SECTION 1$: RECOR! RETENTION
PAGEOF SECTION
REVISION
DATE (mm/dd/yy yy)
1
0
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SECTION 20: AUTHORIZE! INSPECTORS
1 13 14 15 1 1"
SECTION 21 - PRESSURE PIPING E!HI"IT 21$1 PRE&&URE PIPING &PECIFICATION &HEET E!HI"IT 21$2 PRE&&URE PIPING E!A%INATION E!A%INATION CHEC@ 'I&T E!HI"IT 21$ PRE&&URE PIPING E!A%INATION E!A%INATION GUIDE E!HI"IT 21$4 PRE&&URE TE&T E!A%INATION E!A%INATION GUIDE E!HI"IT 21$9 PIPETHREAD DI%EN&IONA' RE;UIRE%ENT&
1 5
SECTION 22: MINIATURE 'ESSELS AN! FITTINGS E-/i
1 3 4
SECTION 23: IN!IRECT FIRE! HEATER COILS E-/i
0 0 0 0 0 0 0 0 0 0 0 0
1
03/18/201 3 03/18/201 3 03/18/201 3 03/18/201 3 03/18/201 3 03/18/201 3 03/18/2013 03/18/2013 03/18/2013
0 03/18/2013 03/18/2013 03/18/2013
____________________________
(((
A)*+,- I*,- A*6
____________________________ !6*
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03/18/2013
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ALLIED VESSEL FABRICATION FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 01, 2014
PAGE 1 of 2
1
SECTION 1.
TITLE PAGE PAGE
;UA'IT5 CONTRO' %ANUA' FOR THE FO''O)ING CON&TRUCTION ACTIVITIE& IN ACCORDANCE )ITH THE A'"ERTA &AFET5 CODE& ACT AND REFERENCED &TANDARD&6 &TANDARD&6 &ECTION VIII VIII DIVI&ION 1 PRE&&URE VE&&E'& %INIATURE VE&&E'& AND PRE&&URE FITTING& IN ACCORDANCE )ITH C&A "91 "5 A''IED VE&&E' FA"RICATION AT 902 B 42 &T$ &T$ &TETT'ER A" T0C 2'0 AND CON&TRUCTION, REPAIR AND A'TERATION&OF PRE&&URE PIPING IN ACCORDANCE )ITH A&%E "1$ AND "1$1 INDIRECT FIRED HEATER COI'& REPAIR AND A'TERATION OF E!I&TING PRE&&URE VE&&E'& AT 902 B 42 &T$ &TETT'ER A"$ T0C 2'0 AND FIE'D &ITE& CONTRO''ED FRO% THI& 'OCATION
%ANUA' NO
EDITION
A&&IGNED TO
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE 2 of 2
SECTION 1 – ALBERTA CERTIFICATION AQP EXHIBIT 1.1 ALBERTA QUALITY CONTROL PROGRAM CERTIFICATE OF AUTHORIZATION
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE 1 of 1
SECTION 3 – SCOPE OF WORK
1$ 1
T/is ;+a*it7 Cont.o* %an+a* o+t*ines t/e 3.oce+.es t/at i**
2$
Re3ai. an a*te.ations to 3.ess+.e vesse*s s/a**
$
Const.+ction, .e3ai. an a*te.ation of 3.ess+.e 3i3in8 s7stes s/a** eet t/e .e+i.eents of A*
4$
%iniat+.e 3.ess+.e vesse* const.+ction an t/e an+fact+.e of cate8o.7 A, E an H 3.ess+.e fittin8s +ne. t/is ;+a*it7 Cont.o* &7ste s/a**
1
9$
P.e3a.ation of esi8n ca*c+*ations, .ain8s an s3ecifications i**
:$
A** nonest.+ctive e-aination, /eat t.eatent, ca*i<.ation of eas+.in8 an testin8 e+i3ent i**
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE 1 of 1
SECTION 4 – STATEMENT OF AUTHORITY
T/is ;+a*it7 Cont.o* %an+a* /as o. a*te.ation of 3.ess+.e vesse*s in acco.ance it/ t/e A&%E "oi*e. an P.ess+.e Vesse* Coe &ection VIII Division 1$ an A* o. a*te.ation of 3.ess+.e 3i3in8 s7stes in acco.ance it/ A&%E "1$ o. "1$1 Coe as a33*ica<*e, an A*
&i8nat+.e
Nae
Tit*e Date
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL
EDITION 1 REV 0
Revision Date Dec 1, 2014
SECTION – ORGANIZATION CHART
PAGE 1 of 1
Ce.tifie Inivi+a*
;
&U"CONTRACTOR ;CI ENGINEERING
&HOP > FIE'D PER&ONNE'
SUBCONTRACTORS! HEAT TREATMENT NDE MATERIAL TESTING" ETC.
&HOP>FIE'D Desi8ne.J
&HIPPE RECEIV
A''IED VE&&E' FA"RICATION QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE 1 of 4
SECTION # – DEFINITIONS
#.
DEFINITIONS
:$1
A$%&'() S)*&(+ C,-& A( )/- R&0$)(2,/ 6 aJ A*
:$2
ABSA! A"&A is a .e8+*ato.7 o.8aniation e*e8ate <7 t/e P.ovince of A*Re8+*ato.7 A+t/o.it7 as efine in t/e C&A "91 Coe an as acc.eite <7 A&%E$
:$
A$(&')(2,/! An7 c/an8e in t/e ite esc.i
:$4
AQP! %eans A*
:$9
C,-&6 Ae.ican &ociet7 of %ec/anica* En8inee.s A&%EJ, *atest anato.7 Eition an Aena at tie cont.act acce3tanceJ of t/e A&%E "oi*e. an P.ess+.e Vesse* Coe6 aJ &ection VIII Division 1 R+*es fo. Const.+ction of P.ess+.e Vesse*s
:$:
A(,'25&- I/6&(,' 7AI8 6 An ins3ecto., .e8+*a.*7 e3*o7e <7 t/e A&%E Acc.eite A+t/o.ie Ins3ection A8enc7, /o is +a*ifie <7 .itten e-aination in acco.ance it/ t/e A&%E ;AI1 &tana.$ T/e AI Ins3ecto. s/a** /o* a va*i Nationa* "oa. Coission an Eno.seent an is a*so a &afet7 Coes Office. a33ointe to ainiste. t/e A*
:$=
CGSB6 Canaian Gene.a* &tana.s "oa.
ALLIED VESSEL FABRICATION
QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE 2 of 4
SECTION # – DEFINITIONS
:$#
CRN! Canaian Re8ist.ation N+
:$(
CSA B1! Canaian &tana. Association, "oi*e., P.ess+.e Vesse* an P.ess+.e Pi3in8 Coe$
:$10
C&'(2*2&- I/-292-)$ 7CI8! An e3*o7ee of A**ie Vesse* Fa<.ication t/at is +a*ifie an ce.tifie
<7 A**ie Vesse* Fa<.ication in acco.ance it/ t/e A*
E:);2/)(2,/ eans +a*it7 cont.o* f+nctions 3e.fo.e <7 t/e an+fact+.e., fa<.icato., o. e.ecto.$ E:6)/2%$& F$2-!
E-3ansi<*e F*+i eans aJ a va3o. o. 8aseo+s f*+i o.
F2((2/0 ,' P'&'& F2((2/0! Fittin8 eans a va*ve, 8a+8e, .e8+*atin8 o. cont.o**in8 evice, f*an8e,
3i3e fittin8 o. an7 ot/e. a33+.tenance t/at is attac/e to, o. fo.s 3a.t of, a
I/6&(2,/! eans f+nctions 3e.fo.e <7 t/e One.s Ins3ecto., o. t/e AI$
:$19
<,% F2$&! A fi*e /ic/ contains a** .eco.s oc+entin8 +a*it7 cont.o* fo. t/e ite const.+cte$
T/is fi*e s/a**
NDE! eans Nonest.+ctive E-aination con+cte in acco.ance it/ t/e .e+i.eents
of t/e A&%E &ection V Coe$ :$1=
N,/=,/*,';)/& 6 An7 conition /ic/ .ene.s an ite +nacce3ta<*e o. inete.inate fo. +se
:$1#
O>/&'? I/6&(,' 7OI8 An Ins3ecto. esi8nate <7 t/e one. to ce.tif7 t/at a** .e+i.e e-ainations an testin8 /ave
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE of 4
SECTION # – DEFINITIONS
:$1(
PQ B Pe.fo.ance ;+a*ification6 T/e eonst.ation of a e*e. o. e*in8 o3e.ato. s?i** an a
:$20
PQR 6 P.oce+.e ;+a*ification Reco.6 T/e oc+ent t/at .eco.s t/e test .es+*ts t/at esta<*is/ t/e 3.o3e.ties of a e*ent$
:$21
P'&'& E@26;&/( 6 eans a t/e.a* *i+i /eatin8 s7ste an an 7 containent fo. an e-3ansi<*e f*+i +ne. 3.ess+.e, inc*+in8 <+t not *iite to, fittin8s,
:$22
PESR! eans P.ess+.e E+i3ent &afet7 Re8+*ation$
:$2
P'&'& P262/0 S+(&;! Une. t/e K+.isiction of t/e &afet7 Coes ActJ P.ess+.e 3i3in8 s7stes eans 3i3es, t+
:$24
P'&'& V&&$! %eans a vesse* +se fo. containin8, sto.in8, ist.i<+tin8, 3.ocessin8 o. ot/e.ise /an*in8 an e-3ansi<*e f*+i +ne. 3.ess+.e$
:$29
QC6 ;+a*it7 Cont.o* 3a.t of ;%& foc+se on f+*fi**in8 +a*it7 .e+i.eentsJ$
:$2:
QMS6 ;+a*it7 %ana8eent &7ste fo. t/e 3+.3ose of i.ectin8 an cont.o**in8 an o.8aniation in .e8a.s to +a*it7
:$2=
QCM! ;+a*it7 Cont.o* %ana8e. An e3*o7ee of A**ie Vesse* Fa<.ication esi8nate <7 t/e P.esient o. Gene.a* %ana8e. to /ave t/e .es3onsi
:$2#
Q)$2(+ C,/(',$ I/6&(,' 7QCI8 6 An e3*o7ee of A**ie Vesse* Fa<.ication 't$ esi8nate <7 t/e ;C% to 3e.fo. t/e +a*it7 cont.o* +ties as efine in t/is ;+a*it7 Cont.o* %an+a*$ T/e ;C Ins3ecto. .e3o.ts i.ect*7 to t/e ;C% on an7 +a*it7 .e*ate f+nction$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 4 of 4
SECTION # – DEFINITIONS
:$2(
R&02(&'&- D&20/ 6 D.ain8s, s3ecifications an info.ation .e+i.e <7 t/e P.ess+.e E+i3ent &afet7 Re8+*ation t/at /ave
:$0 R&6)2' T/e o.? necessa.7 to .esto.e a 3.ess+.e ite e$8$
W&$-2/0 P',&-'& S6&2*2)(2,/ 7WPS8 6 T/e oc+ent t/at esc.i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 of 1
SECTION – TENDER CONTRACT
.
TENDER AND CONTRACT
=$1
T/is section esc.i
=$2
U3on t/e .ecei3t of a tene., t/e Gene.a* %ana8e. s/a** efine t/e sco3e of t/e 3.oLect, t/e tie an tene. s+<issions an t/e .e+i.eents fo. 3.e3a.ation an .evie in cons+*tation it/ t/e 3.esient an ;C%$
=$
"efo.e acce3tin8 t/e cont.act, t/e Gene.a* %ana8e. s/a** .evie t/e cont.act to ens+.e its confo.ance it/ t/e tene.$ A** isc.e3ancies an eficiencies
=$4
T/e cont.act s/a**
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 of 2
SECTION – MANUAL CONTROL
.
MANUAL CONTROL
#$1
T/is section esc.i
#$2
T/e ;C% is .es3onsi<*e fo. t/e cont.o* an i3*eentation of t/is s7ste$ T/ese +ties inc*+e6 aJ Reviein8 t/e ;+a*it7 Cont.o* %an+a* eve.7 12 ont/s coincient it/ t/e iss+e of an7 Coe Eition o. E..ata an to .evise t/e ;+a*it7 Cont.o* %an+a* an>o. ;+a*it7 Cont.o* &7ste as necessa.7 to inco.3o.ate an7 .e+i.e c/an8es it/in si- ont/s of t/e iss+e ate of t/e ne Eition o. 3+<*is/e E..ata$ T/e .evie of Coe Eition o. E..ata s/a**
A33.ovin8 a** 3.o3ose c/an8es an ens+.e t/at a** .evisions /ave
J
%aintainin8 a *ist of cont.o**e ;+a*it7 Cont.o* %an+a* /o*e.s s/oin8 assi8ne ;+a*it7 Cont.o* %an+a* n+
eJ T/e ;+a*it7 Cont.o* %an+a* s/a** Revie #$
T/e eition n+
#$4
Uncont.o**e ;+a*it7 Cont.o* %an+a*s a7
#$9
A"&A A" fo.s +se s/a**
APP'ICA"'E DOCU%ENT&>FOR%& Doc+ent T.ansitta*, E-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL E!ITION 1 RE' 0
R7, !6* %a.c/ 1#, 201
PAGE 2 of 2
EXHIBIT 8.1 DOCUMENT TRANSMITTAL ALLIED VESSEL FABRICATION DOCUMENT TRANSMITTAL
T,:
DATE:
T+ 9,,; , ,9 ,*-, ,)<* 6- 9,-6- *, =,) 9,- =,)- ). P6 ; 6 -*)- *+ *-6<**6 +* *+ " 6= *,: >?@696.,< ,- 96 *, 888 52 D 02"4 I 6,; -* ,9 *+ ,)<* ,* , 7,; ,*-,=; )- ,)<* 6 66 P-* R7- N6<: (((((((((((((((((((((((((((((((((((((((
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Re&$'$o (
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 of 9
SECTION – DRAWINGS DESIGN CALCULATION
. DRAWINGS DESIGN CALCULATION
($1
T/is section 3.ovies t/e s7ste fo. .evie, a33.ova*, ist.i<+tion an .et.ieva* of .ain8s, esi8n ca*c+*ations, s3ecifications an inst.+ctions$
($2
T/e ;C% is .es3onsi<*e fo. ens+.in8 t/e fo**oin8 f+nctions a.e 3e.fo.e <7 t/e s+
Ve.if7in8 .ain8s to ens+.e t/at t/e fo**oin8 a.e inc*+e as a33*ica<*e to t/e Coe of const.+ction
.ain8 tit*e .ain8 n+o. se.ia* n+ o. /eatin8 s+.face a.ea as a33*ica<*e H7.ostatic test 3.ess+.e CRN I3act test .e+i.eents o. e-e3tions f.o I3act Testin8 Notes ientif7in8 aitiona* .e+i.eents$
cJ &+<ission of t/e .ain8s, s3ecifications, an ca*c+*ations, in +3*icate, to A"&A o. a33*ica<*e L+.isiction fo. acce3tance an .e8ist.ation$ T/e esi8n Re8ist.ation a33*ication A" 1 i** acco3an7 t/e .ain8s an ca*c+*ations to A"&A$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 2 of 9
SECTION – DRAWINGS DESIGNS CALCULATION
($
T/e esi8n s3ecifications an .ain8s a.e s+
($4
A esc.i3tion of .evisions to .ain8s i**
If t/e esi8n s3ecifications an .ain8s a.e 3.ovie <7 t/e one., o. a.e s+
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE of 9
SECTION – DRAWINGS DESIGN CALCULATION
($:
T/e ;C% i** aintain a D.ain8 Ine- E-/i
($=
T/e ;C% is .es3onsi<*e fo. assi8nin8 t/e Lo< an se.ia* n+
($#
T/e ;C% i** ens+.e t/at t/e *atest Eitions an E..ata of t/e A&%E Coes a.e avai*a<*e in t/e s/o3 an fie*$
APP'ICA"'E DOCU%ENT&>FOR%& Doc+ent T.ansitta*, E-/i
D.ain8 IneE-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
&ection (
PAGE 4 of 9
XHIBIT 9.2 DESIGN CALCULATION INDEX AND REVISION CONTROL SHEET )o" Num"e#*
Co+e E+$!$o*
C,%cu%,!$o P,c-,e Re&$'$o Le&e%* DESIGN CALCULATIONS INDEX A//%$c,"%e C,%cu%,!$o De'c#$/!$o 0e' No P#$m,# Mem"#,e S!#e'' C,%c'. Com/u!e# De'$ Pm.3
P,e'
Re&. Le&e%
L$f!$ Lu C,%cu%,!$o' Ho#$4o!,% Ve''e% S,++%e C,%cu%,!$o' Ve#!$c,% Ve''e% S-$#! C,%cu%,!$o' O!5e# UG622 S/ec$f$e+ Lo,+$'
Ve''e% Im/,c! Te'!$ E7em/!$o Summ,# DESIGN CALCULATIONS REVISION CONTROL AND APPROVAL 1
D#,$ No. 9 Re&. Le&e%
C,%c. P,c-,e Re&. Le&e%
Re&$'e+ C,%c'. Re:u$#e+
A//#o&,%
D,!e
1 )/eneve. ne .ain8s a.e iss+e t/at 3e.tain to t/e ca*c+*ation 3ac?a8e, o. /eneve. .ain8s a.e .evise, t/e c+..ent ca*c+*ations s/a**
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201&ection (
XHIBIT 9.1 DRA;ING INDEX
! E D N I G N I ) A R D 6 . e < 1 + N < o K
o T , s e e * i i 3 F o C o T A s e & i 3 " o A C o e T * i s e F $ i 3 8 o n C E $ o . 8 T % s $ e / i 3 c o . + C P $ o . T 8 s e % i 3 3 o o C / & o T s e % i 3 C o ; C e , e t a + s D I s
8 n e i * t i a . T D
$ o N $ v e R . e < 1 + N 8 n i a . D
PAGE 9 of 9
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE 1 of :
SECTION 1 – MATERIAL CONTROL
1.
MATERIAL CONTROL
10$1
T/is section esc.i
10$2
T/e P+.c/asin8 %ana8e. is .es3onsi<*e fo. t/e o.e.in8 of a** ate.ia*$ T/e P+.c/asin8 %ana8e. i** 3.e3a.e a P+.c/ase O.e. E-/i&"J, 8.ae, sc/e+*e, iensions$ cJ .e+est fo. %ate.ia* Test Re3o.t %TRJ fo. a** Coe ate.ia*s, J .e+est fo. %an+fact+.e.s Pa.tia* Data Re3o.t o. Ce.tificate of Co3*iance fo. a** coe sta3e an stana. e*e 3a.ts s+33*ie <7 a s+o. ot/e. .e+i.eents as +a*ifie <7 t/e a33*ica<*e )P&$ *J A .e+i.eent t/at a** Coe .e+i.e ate.ia* a.?in8s +st
10$
T/e P+.c/ase O.e. i** Receive. an one co37 i**
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE 2 of :
SECTION 1 – MATERIAL CONTROL
10$4
%ate.ia* s+
10$9
T/e &/i33e.>Receive. is .es3onsi<*e fo. .eceivin8 of a** ate.ia*s$ His +ties inc*+e6 aJ C/ec?in8 a** Coe ate.ia* .eceive a8ainst t/e P+.c/ase O.e., 3ac?in8 s*i3, %TR if .e+i.e, an e-ainin8 t/e ate.ia* fo. visi<*e aa8e, co..ect +antit7, a.?in8s, iensions, ve.if7in8 t/e t/ic?ness, .eco.in8 t/e eas+.e t/ic?ness fo. 3i3e an 3*ate ate.ia* on t/e %TR$ All code required markings will be highlighted or identified with the check mark on the MTR's confirming that the material marking conforms to Code requirements$ A ce.tificate of co3*iance s/oin8 a eas+.e ini+ t/ic?ness ie$ Vesse* /easJ s/a**
10$:
T/e ;CI is .es3onsi<*e fo. ientification an t.acea
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE of :
SECTION 1 – MATERIAL CONTROL
cJ Ens+.in8 t/at a** ientification a.?in8s a.e t.ansfe..e 3.io. to iviin8 an7 3*ate o. 3i3e ate.ia*, so t/at eac/ 3iece i** 4 t/ic? an .itten <7 ate. 3.oof a.?e. on ot/e. ate.ia* an t/e info.ation i** a*so
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APP'ICA"'E DOCU%ENT&>FOR%& P+.c/ase O.e., P+.c/ase Re+i.eents <7 P.o+ct Fo., Co*o. Coe an Coe %a.?in8s, • T.ave* &/eet
E-/i
10$1 10$2 10$ 11$1
ALLIED VESSEL FABRICATION
QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 4 of :
SECTION 1 – MATERIAL CONTROL
E-/i
Allied Vessel Fabrication
PURCHASE ORDER PAGE 1 OF P.O. # JOB# DATE:
Billing Address: #107 !" 10Ae $% &algar' AB T() 0A* VENDOR
SHIP TO
SHIPPING METHOD
Attn: Je++ ,agel Allied Vessel Fabrication !*0*"- Ae. $tettler/ AB TO& (1 P:1"-0!"7-("-00 Fa2:1"***"("0(7-
SHIPPING TERMS
DELIVERY DATE
JOB
UNIT PRICE
LINE TOTAL
SUBTOTAL SALES TAX TOTAL
PO is iss3ed as 4er 53ote n36ber as re+erenced aboe. Enter tis order in accordance it te 4rices/ ter6s/ delier' 6etod/ and s4eci+ications listed aboe. Please noti+' 3s i66ediatel' i+ 'o3 are 3nable to si4 as s4eci+ied. A3tori8ed b':
Date:
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 9 of :
SECTION 1 – MATERIAL CONTROL
EXHIBIT 1. – PURCHASE REQUIREMENTS BY PRODUCT FORM A
Ro**e P*ate &/e**s an .o**e P*ate No*e Reinfo.cin8 PasJ 1J %ate.ia*s6 &A91:=0 o. &A91:=0 No.a*ie &A91:=0NJ as s3ecifie on P+.c/ase O.e.$ 2J Un*ess as ot/e.ise s/on on PO 0 e8.ee o+tsie A E-c*+in8 Reinfo.cin8 Pas J 'on8it+ina* sea tac?e*e +sin8 a )e*in8 P.oce+.e &3ecification t/at eets a** t/e .e+i.eents of A&%E &ection I!6 one ei8/t/ inc/ e* 8a3no *an$ If t/e 3+.c/ase o.e. s3ecifies e*in8 of t/e *on8it+ina* sea t/at an+fact+.es Pa.tia* Data Re3o.t +st
"
Fo.e P*ate Heas an Fo.e P*ate No*e Reinfo.cin8 PasJ 1J %ate.ia*s6 &A91:=0 o. &A91:=0 No.a*ie &A91:=0NJ as s3ecifie on P+.c/ase O.e.$ 2J Hea, 261 &ei B E**i3tica*, 2Inc/ &t.ai8/t F*an8e$ J Un*ess as ot/e.ise s/on on PO 0 e8.ee o+tsie A E-c*+in8 Reinfo.cin8 Pas 4J %+st confo. to A&%E &ection VIII, Div$1 3a.a8.a3/s UG=( an .efe.ence 3a.a8.a3/s, ie$ UHA44 /en a33*ica<*e$ 9J A** A&%E Coe .e+i.e ate.ia* a.?in8s +st
C
Ro**e P*ate &?i.t %ate.ia* an Ro**e P*ate &a*e Pas o. )ea. P*atesJ 1J %ate.ia*s6 &A91:=0, &A91:=0 No.a*ie &A91:=0NJ o. &A: as s3ecifie on P+.c/ase O.e.$ 2J Un*ess as ot/e.ise s/on on PO s+a.e c+t A>A J 'on8it+ina* sea tac?e*e +sin8 a )e*in8 P.oce+.e &3ecification t/at eets a** t/e .e+i.eents of A&%E &ection I!6 one ei8/t/ inc/ e* 8a3no *an$ 4J A** A&%E Coe .e+i.e ate.ia* a.?in8s +st
D
Pi3e 1J 2J J 4J
%ate.ia*s &A10:" sea*ess 3i3e o. &A G.$: sea*ess 3i3e as s3ecifie on P+.c/ase o.e.$ %ate.ia* test .e3o.ts +st
E
F*an8es an Fittin8s 1J %ate.ia*s6 &A109 o. &A109 No.a*ie to &+33*eenta.7 Re+i.eents &2 &A109NJ, &A24)P", &A90'F2, o. &A420 )P': as s3ecifie on P+.c/ase o.e.$ 2J Fittin8 esi8n +st
F
)e*in8 Cons+a<*es 1J A** e*in8 cons+a<*es +st confo. to t/e &FA s3ecification an A)& c*assification *iste on 3+.c/ase o.e.$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL
EDITION 1 REV 1
Revision Date Dec 1, 2014
PAGE : of :
SECTION 1 – MATERIAL CONTROL
EXHIBIT 1.3 – COLOR CODE )/- CODED MARKINGS
COLOR CODE FOR PLATE PIPE & FITTINGS PLATE MATERIAL SA - 36 CSA G40.21 44W CSA G40.21 50W
COLOR CODE
DIE STAMP
RED WHITE GREEN
SA – 516 - 70N SA - 516 - 70
PIPE MATERIAL SPECIFICATIONS
36 44 50
Plate Plate Plate
ORANGE YEOW
70N 70
Plate Plate
COLOR CODE
DIE STAMP
DISC
0 1
!"tt"#$ !"tt"#$
3 2
P"'e !"tt"#$
5 5N
!"tt"#$ !"tt"#$
SA - 420 WP 6 SA - 350 !2 SA - 333 GRADE 6 SA - 234 WP%
%&E
SA - 105 SA - 105N SA - 106 GRADE % SA - 53% (ERW)
DISC
WHITE YEOW
6 4
P"'e P"'e
Ot/e. ate.ia*s i** /ave a co*o. st.i3e o. ie sta3 as ete.ine <7 t/e ;C%$ Eac/ *en8t/ of 3i3e i** /ave a contin+o+s st.i3e of t/e esi8nate co*o.$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
SECTION 11 – EXAMINATION AND INSPECTION
PAGE 1 of 9
11.
EXAMINATION AND INSPECTION
11$1
T/is section esc.i
11$2
T/e ;C% is .es3onsi<*e fo. t/e e-aination an ins3ection 3.o8.a$ His +ties inc*+e6 a$ C.eatin8 an aintainin8 a Lo< fi*e, /ic/ inc*+es t/e T.ave* &/eet, .ain8s, ca*c+*ations, %TRs, ce.tificates of co3*iance, NDE .e3o.ts, Heat T.eatent inst.+ctions inc*+in8 tie> te3e.at+.e c/a.t, H7.oTest .e3o.t, %an+fact+.e.s Data Re3o.ts, CRN acce3tance *ette. an facsii*e of nae 3*ate sta3in8$ <$ Initiatin8 a T.ave* &/eet E-/i
11$
In aition to t/e e-aination an ins3ection f+nctions on t/e T.ave* &/eet, t/e ;C% i** ens+.e t/at6 a$ A** a33*ica<*e ate.ia* is ientifie on t/e T.ave* &/eet it/ s3ecifications an /eat n+
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 2 of 9
SECTION 11 – EXAMINATION AND INSPECTION
11$4
T/e ;C% s/a** 3.e3a.e t/e A"29 %an+fact+.e.s Data Re3o.t$
11$9 T/e ;C% i** ve.if7 t/at t/e nae3*ate E-/i
T/e ;C% is .es3onsi<*e fo. ens+.in8 t/at t/e co3*ete nae3*ate is insta**e on t/e co..ect vesse*$ P.io. to insta**in8 t/e nae3*ate, t/e vesse* se.ia* n+
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11$# T/e AI o. t/e AI &+3e.viso., .ese.ves t/e .i8/t to a+it t/is 3.o8.a at an7 tie /e.e Coe o.? is in 3.o8.ess$
APP'ICA"'E DOCU%ENT&>FOR%& T.ave* &/eet, &a3*e Nae3*ate,
E-/i
A"&A FOR%& • %an+fact+.e.s Data Re3o.t, fo. 3.ess+.e vesse* A"29
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE of 9
*HI%IT 11.1 TRAVEL SHEET FRONT3 DO NOT &TART CON&TRUCTION )ITHOUT AI REVIE) AI REVIE)6
REVIE) DATE6
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ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 4 of 9
D,!e
*HI%IT 11.1 TRAVEL SHEET
BAC3
MATERIAL THICNESS VERIFICATION AND IDENTIFICATION De'c#$/!$o
T5$c-e''
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ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 9 of 9
P,+ OD
E*HI%IT 11.2 NA+E PATE
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
SECTION 1 – WELDING
PAGE 1 of :
1
WELDING
12$1
T/is section esc.i)e*in8 o3e.ato. 3e.fo.ance +a*ifications to ens+.e co3*iance it/ t/e A&%E Coe$
12$2
T/e ;C% is .es3onsi<*e fo. cont.o* of a** )e*in8 P.oce+.es &3ecifications )P&J$ His +ties inc*+e6
a$ Reviein8 t/e Lo< s3ecifications, 3.io. to t/e sta.t of const.+ction, to ve.if7 t/at t/e )P& /as
T/e ;C% is .es3onsi<*e fo. eve*o3in8 an +a*if7in8 an7 ne )P&$ His +ties inc*+e6 aJ P.e3a.in8 t/e )P&, o. e*e8atin8 t/is to a +a*ifie cons+*tant$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
SECTION 1 – WELDING
PAGE 2 of :
12$4
T/e ;C% is .es3onsi<*e fo. t/e )e*e.>)e*in8 o3e.ato. 3e.fo.ance +a*ification testin8 an t/e aintenance of )e*e.>)e*in8 O3e.ato. +a*ification .eco.s$ Aitiona**7 t/e ;C% s/a** inst.+ct, assi8n an s+3e.vise )e*e.>)e*in8 O3e.ato.s$ His +ties inc*+e6
a$ Ve.if7in8 t/at )e*e.s /ave a va*i 3e.fo.ance +a*ification ca. P; ca.J, iss+e <7 a Ce.tifie )e*in8 E-aine., /ave +a*ifie to A**ie Vesse* Fa<.ication )P& 3.io. to sta.t of t/ei. assi8ne Coe o.?, )e*in8 O3e.ato. +a*ification .eco.s an )e*e.s 'o8 E-/i" o. e+iva*entJ fo. a** )e*e.>)e*in8 O3e.ato.s 3e.fo.ance tests$ $ Ens+.in8 t/at e*in8 3.oce+.e .e+i.eents a.e fo**oe an co3ies of )P& a.e avai*a<*e to a** )e*e.s fo. info.ation$ e$ Vis+a**7 e-ainin8 a** co3*ete e*s$ f$ Ens+.in8 t/at eac/ )e*e. is assi8ne a )e*e. ID s7 o. T.ave* &/eet as .etaine in t/e ;+a*it7 Cont.o* Ko< fi*e$ T/e )e*e. s7
Ens+.in8 t/at a** e* .e3ai.s to ate.ia*s a.e .efe..e to AI fo. acce3tance 3.io. to t/e .e3ai.$
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U3atin8 t/e Contin+it7 'o8 E-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
SECTION 1 – WELDING
PAGE of :
12$9
A )e*e. o. )e*in8 O3e.ato. s/a**
1J
He /as not e*e +sin8 a 3.ocess /e /a +a*ifie fo. a 3e.io of si- ont/s o. o.e$
2J
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12$:
T/e P+.c/asin8 %ana8e. is .es3onsi<*e fo. o.e.in8 e*in8 cons+a<*es o. ot/e. .e+i.eents as +a*ifie <7 t/e a33*ica<*e )e*in8 P.oce+.e &3ecifications$
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T/e &/i33e.>Receive. is .es3onsi<*e fo. .eceivin8 e*in8 cons+a<*es$ His +ties inc*+e aJ Ve.if7in8 t/at e*in8 cons+a<*es a.e ientifie it/ t/e co..ect &FA s3ecifications an A)& c*assifications , an a.?in8 acce3ta<*e ate.ia* it/ a c/ec? a.? ae it/ a <*ac? a.?in8 3en fe*t a.?e.J to si8nif7 t/at t/e esi8nate cons+a<*es a.e ve.ifie as acce3ta<*e fo. +se$
12$#
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aJ Ens+.in8 t/at *o /7.o8en an a**o7 e*ect.oes a.e ?e3t in /eate sto.a8e in acco.ance it/ t/e E*ect.oe %an+fact+.e.s s3ecifications t73ica**7
T/e AI s/a** /ave t/e .i8/t, at an7 tie, to ca** fo. an itness .e+a*ification tests of t/e )e*in8 P.oce+.e &3ecification an an7 )e*e. > )e*in8 O3e.ato.$
APP'ICA"'E DOCU%ENT&>FOR%& )P& Ine- an Essentia* Va.ia<*e &+a.7, E-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 4 of :
SECTION 1 – EXHIBIT 1.1 WPS INDEX ESSENTIAL VARIABLE SUMMARY
t # e , C
0 R A M M U S E L B A I R A V L A I T N E S S E 9 X E D N I S P ;
e l 0 a / # , C S P W
# , " t " , P
. , N 2 P 1 t 5 . 3 4 ' a e ' t e - e T I T T H W P l a t e e e # $ + # e 7 3 a " a 6 R % T t " 5 , ' e e # e D 7 3 " 3 , l 6 8 4 e P T . , 5 N . 8 e # S . " 9 " , P . " t # " W e : e 4 I R
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201 SECTION 1 – EXHIBIT 1. WELDERS LOG
PAGE 9 of :
E T . A D D C 0 . R I < . R ; A E F T N ; E A R T R G N S I A C G A B T R E S N I D D E I L R O O S C
G O L S R E D L E ;
L L L I L I H H N P ; U O S N O I T I S O S T I S S E 3 N O I 2 P E C I D H M 3 U I 2 M I D N I O G N I C A B 3 2 F S R R E L E L A B L T I F E M S E L S A A T E S D S O E H C T O E L O B
E S L I R F R E E D E B L M U E M A N
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE : of :
SECTION 1 – EXHIBIT 1.3 CONTINUITY LOG
CONTINUIT0 LOG ;ELDERS NAME FILE NUMBER
S0MBOL
PROCESS
0EAR* )AN. 6 MAR.
APR. 6 )UN.
)UL. 6 SEPT.
OCT. 6 DEC.
Note6 T/e.e +st
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF
SECTION 13 – NONCONFORMITIES
13
NONCONFORMITIES
1$1
T/is section esc.i
1$2
A nonconfo.it7 is an7 conition, /ic/ oes not eet t/e .e+i.eents of t/e Coe, Lo< s3ecifications o. t/is ;+a*it7 Cont.o* %an+a*$ Re3ai.s to e* eta* t/at a.e ientifie <7 3*anne +a*it7 cont.o* e-aination s/a**
1$
)it/ an7 nonconfo.in8 ate.ia* fo+n, t/e ;C% i** ecie if t/e ite is to o. .e3ai.e as .e+i.e to t/en ass+.e confo.ance$ If a ecision is ae to .e3ai. t/e ate.ia* o. ite a .e3ai. 3.oce+.e i**
1$4
)/en nonconfo.it7 is fo+n +.in8 const.+ction an ieiate /o* s/a**
1$9
T/e ;C% i** 3.e3a.e a Nonconfo.it7 Re3o.t it/ etai*s of t/e nonconfo.it7 an a /o* notation s/a**
1$:
D+.in8 an7 .e3ai. o. .eo.? t/e ;C% i** ens+.e t/at t/e s3ecifie e-ainations a.e co3*ete, an t/at t/e AI is notifie s+fficient*7 in avance of an7 aitiona* ins3ection o. /o* 3oints$
1$=
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1$#
T/e Nonconfo.it7 Re3o.t s/a**
APP'ICA"'E DOCU%ENT&>FOR%& Nonconfo.it7 Re3o.t, E-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 2 OF
SECTION 13 – NONCONFORMITIES
XHIBIT 13.1 NONCONFORMIT0 REPORT NCR # JOB NUMBER:
SER#
DESCRIPTION OF NONCONFORMANCE:
SIGNATURE OF ORIGINATOR:
DATE:
PROPOSED DISPOSITION:
DESIGNER APPROVAL:
DATE:
QCM APPROVAL:
DATE:
AUTHORIZED INSPECTOR ACCEPTANCE:
DATE:
OWNERS INSPECTORS ACCEPTANCE:
DATE:
NONCONFORMANCE RECTIFIED:
DATE:
QCM APPROVAL:
DATE:
AUTHORIZED INSPECTOR ACCEPTANCE:
DATE:
OWNERS INSPECTORS ACCEPTANCE:
DATE:
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
SECTION 13 – HOD TAG
E!HI"IT 1$2
HOLD DO NOT USE SIGNATURE* DATE* )OB NO.*
THIS ITEM OR PART IS NOT TO BE USED FOR THE REASONLISTED ON THE NONCONFORMIT0 REPORT*
NONCON!OR+ITY REPORT NO.;
;HEN THE NONCONFORMIT0 HAS BEEN RESOLVED IN ACCORDANCE ;ITH SECTION 1> OF THE
HOLD TAG COLOR RED
PAGE OF
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF
SECTION 14 – NONDESTRUCTIVE EXAMINATION
14
NONDESTRUCTIVE EXAMINATION
14$1
T/is section esc.i
14$2
T/e ;C% is .es3onsi<*e fo. a33ointin8 a** NDE s+
aJ Reviein8 t/e s+Aena of &NTTC1A$ T/e ;C% s/a** acce3t t/e +a*ifications, ce.tifications, ca*i<.ations, ).itten P.actice an NDE 3.oce+.es fo. +se at A**ie Vesse* Fa<.ication a*so ens+.in8 t/at t/ese a.e avai*a<*e to AI at /is .e+est$
Ens+.in8 t/at a** inte.3.etations a.e one <7 a 'eve* II o. 'eve* III E-aine.$
eJ Ens+.in8 an ce.tif7in8 on t/e Ce.tif7in8 &tateent an A33ointent 'ette. t/at a** +a*ifie NDE 3.oce+.es fo. Coe .e+i.e U*t.asonic E-aination UTJ, %a8netic Pa.tic*e %TJ, an 'i+i Penet.ant PTJ a.e eonst.ate to t/e satisfaction of t/e AI 3.io. to +se$ An7 c/an8e in NDE 3.oce+.e essentia* va.ia<*es s/a** .e+i.e .e+a*ification of t/e 3.oce+.e an eonst.ation to t/e satisfaction of t/e AI 3.io. to t/e +se of t/e .evise 3.oce+.e$ 14$
T/e ;CI is .es3onsi<*e fo. *iaison it/ t/e NDE s+
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 2 OF
SECTION 14 – NONDESTRUCTIVE EXAMINATION
cJ Ientif7in8 t/e e*s to o. t/e T.ave* &/eet t/at i**
T/e AI a7 .e+i.e .e+a*ification of NDE e-aination o. 3.oce+.e fo. ca+se$
APP'ICA"'E DOCU%ENT&>FOR%& Ce.tif7in8 &tateent An A33oint 'ette., E-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE OF
EXHIBIT 14.1 CERTIFYING STATEMENT AND APPOINTMENT LETTER
I /ave .eviee t/e6 ).itten P.actice (Edition Number and Revision Number of ritten !ractice" NDE P.oce+.es
(Method and Edition Number and # or Revision Number of ritten !rocedures" An 3e.sona* ce.tification .eco.s an vision E-aination .eco.s of a** e-aine.s t/at i** 3e.fo. NDE at A**ie Vesse* Fa<.ication 't$ Fo.6 Name and Address of N$E Com%an&" It is 7 o3inion t/at t/e s3ecifie NDE 3.oce+.es a.e in acco.ance it/ A&%E &ection V Re+i.eents as .efe.ence <7 t/e a33*ica<*e const.+ction Coe an t/at t/e ).itten P.actice co3*ies in a** .es3ects it/ t/e .e+i.eents of t/e const.+ction Coe acce3te Eition> aena of &NTTC1A$ "ase U3on 7 .evie of t/e a
a.e /e.e<7 a33ointe to 3e.fo.
(RT T !T MT ET )T and or *T"
Fo.6 (Name of the Manufacturer J A66,2/(;&/( ,* L&9&$ III E:);2/&' is <7 t/is stateent a33ointe to act as t/e 'eve* III E-aine. on
-----------------------------------------in t/e fo**oin8 et/os6 (Name of the Manufacturer" (RTT!TMTET)T and#or*T" (.ignature of /CM
($ate"
(A%%ointment E,%ir& $ate"
L&9&$ III E:);2/&' A&6()/& ,* A66,2/(;&/(
I /e.e<7 acce3t t/e a33ointent as inicate a
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL
EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF 2
SECTION 1 – HEAT TREATMENT
1
HEAT TREATMENT
19$1
T/is section esc.i
19$2
Heat T.eatent of Coe ites i**
19$
T/e ;C% i** .evie an acce3t t/e s+
19$4
T/e ;C% i** iss+e t/e .itten Heat T.eatent Inst.+ctions E-/i
19$9
T/e ;CI i** ens+.e t/at a** ites to
19$:
T/e ;CI i** notif7 t/e s+
19$=
Afte. co3*etion of /eat t.eatent, t/e ;CI i** ins3ect t/e vesse* fo. 3.o3e. ientification an an7 aa8e, an .evie a** tie te3e.at+.e c/a.ts fo. *e8i
19$#
T/e ;CI i** fi*e t/e inst.+ctions an tie te3e.at+.e c/a.ts in t/e vesse* fi*e /ic/ i**
APP'ICA"'E DOCU%ENT&>FOR%& Heat T.eatent Inst.+ctions, E-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
SECTION 1 – HEAT TREATMENT
PAGE 2 OF 2
E*HI%IT 15.1 HEAT TREAT+ENT INSTR&CTIONS
)OB NO.* DESCRIPTION* D; G. AND LINE NO.
DATE* DIAMETER
T0PE OF HEAT TREATMENT*
THICNESS
MATERIAL
LENGTH
;EIGHT
P;HT
HEATING
Tem/e#,!u#e !o "e #,$'e+ f#om 8 °F ?2@°C3 !o JJJJJJJJ °F JJJJJ °C3 ,! , m,7$mum #,!e of JJJJJJJJJJ JJJJJJJJJJ °F JJJJJJJJJJ °C3 /e# 5ou#. NOTE* THIS VALUE VALUE MUST NEVER EXCEED ? °F 222°C3 PER HOUR. KC,%cu%,!e+ #,!e ? +e#ee' F5#. 222 222 +e#ee' C5#.3 D$&$+e+ " !5e m,7$mum me!,% !5$c-e'' of !5e '5e%% o# 5e,+ /%,!e $ $c5e' HOLDING
Tem/e#,!u#e !o "e 5e%+ ,! , m$$mum of JJJJJJJJ °F JJJJJJJJ °C3 fo# JJJJJJJJJJJJ m$u!e'. KHo%+$ !$me !o "e +e!e#m$e+ " T,"%e UCS6@ fo# Nom$,% T5$c-e'' ,' '/ec$f$e+ $ U;6?f3 COOLING
Tem/e#,!u#e !o "e %oe#e+ f#om JJJJJJJJJ °F JJJJJ °C3 !o 8 °F ?2@°C3 ,! , m,7$mum #,!e of JJJJJJJ JJJJJJJ °F JJJJJJJJJJ °C3 /e# 5ou#. NOTE* THIS VALUE VALUE MUST NEVER EXCEED @ °F 28°C3 PER HOUR. KC,%cu%,!e+ #,!e @ +e#ee' F5#. 28 28 +e#ee' C5#.3 D$&$+e+ " !5e m,7$mum me!,% !5$c-e'' of !5e '5e%% o# 5e,+ /%,!e $ $c5e'
F#om 8°F ?2@°C3 $!em' m, "e coo%e+ $ '!$%% ,$#. A++$!$o,% #e:u$#eme!'* #e:u$#eme!'* ♦ )o" um"e# ,+ +e'c#$/!$o #e:u$#e+ o 5e,! !#e,!me! c5,#!' ,%o $!5 !5e o/e#,!o#=' '$,!u#e 9 +,!e. ♦ Re/o#!$ of !5e#mocou/%e ,!!,c5me! me!5o+ ,+ %oc,!$o ,+ &e#$f$c,!$o of fu#,ce !5e#mocou/%e c,%$"#,!$o $' #e:u$#e+. ♦ A 'uff$c$e! 'uff$c$e! um"e# of !5e#mocou/%e' '5,%% "e %oc,!e+ !o co!#o% ,+ m,$!,$ u$fo#m +$'!#$"u!$o of !em/e#,!u#e o ,%% &e''e%' &e''e%' ,+ /,#!'. /,#!'. T5e#m T5e#moco ocou/% u/%e' e' '5,%% "e +$#ec +$#ec!% !% ,!!,c5e ,!!,c5e+ + !o !5e $!em $!em o# /#o&$'$o /#o&$'$o '5,%% '5,%% "e m,+e m,+e fo# !5e#mocou/%e /%,ceme! ,! "o!!om ce!#e ,+ !o/ of !5e fu#,ce c5,#e $ ,cco#+,ce $!5 !5e ASME Co+e. ♦ Du#$ !5e 5e,!$ /e#$o+ !5e#e '5,%% o! "e , #e,!e# &,#$,!$o $ !em/e#,!u#e !5#ou5ou! !5e /o#!$o of !5e &e''e% "e$ 5e,!e+ !5, 2@°F 1?°C3 $!5$ , 1@ f!. ?. m3 $!e#&,% of %e!5. %e!5. A ,+e:u,!e um"e# of of !5e#mocou/%e' mu'! "e u'e+ !o e'u#e !5$' Co+e #e:u$#eme! $' me!. T5$' %$m$!,!$o %$m$!,!$o $' ,%'o ,//%$c,"%e !o !5e !em/e#,!u#e &,#$,!$o' "e!ee !5e +$ffe#e! !5$c-e''e' of &,#$ou' &e''e% com/oe!'. ♦ Du#$ !5e 5o%+$ /e#$o+ !5e#e '5,%% o! "e , #e,!e# +$ffe#ece !5, 1@ °F 8>°C3 "e!ee !5e 5$5e'! ,+ %oe'! !em/e#,!u#e !5#ou5ou! !5e /o#!$o of !5e &e''e% "e$ 5e,! !#e,!e+ e7ce/! 5e#e !5e #,e $' fu#!5e# %$m$!e+ " !5e'e $'!#uc!$o'. ♦ If C,/,c$!o# D$'c5,#e e%+$ $' u'e+ !o ,!!,c5 !5e#mocou/%e' , ASME Co+e Sec!$o IX ;e%+$ P#oce+u#e S/ec$f$c,!$o $' #e:u$#e+ ;PS :u,%$f$c,!$o $' o! #e:u$#e+3 ,+ !5e ee# ou!/u! mu'! "e %$m$!e+ !o 12@ ;,!!6 Seco+'. No o!5e# e%+$ e%+$ $' /e#m$!!e+ /e#m$!!e+ o &e''e%' o# /,#!'. K.@ X C,/,c$!,ce C,/,c$!,ce $ f,#,+' X Vo%!,e Vo%!,e2 ;6Sec. ♦ T5e me!5o+ of !5e#mocou/%e #emo&,% '5,%% o! +,m,e !5e 5e,! !#e,!e+ $!em.
D,!e*
T5e#mocou/%e A!!,c5me! Me!5o+*
Loc,!$o'3*
Fu#,ce He,! Num"e#* Fu#,ce O/e#,!o# S$,!u#e*
D,!e*
ALLIED VESSEL FABRICATION FABRICATION
QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF 2
SECTION 1# – MEASURING AND TESTING EQUIPMENT
1#. 1#.
MEAS MEASUR URIN ING G AND TES TESTI TING NG EQ EQU UIPME IPMENT NT
1:$1
T/e 3+.3ose 3+.3ose of of t/is t/is section section esc.i esc.i
1:$2
T/e ;C% ;C% is .es3onsi<* .es3onsi<*ee fo. t/e cont.o* cont.o* of eas+.i eas+.in8 n8 t/e test test e+i3en e+i3entt it/ it/ +ties +ties t/at t/at inc*+e6 inc*+e6 a$ Ens+.i Ens+.in8 n8 t/at a** 8a+8es 8a+8es an .eco. .eco.e.s e.s a.e ientif ientifie ie it/ it/ a se.ia* se.ia* n+
1:$ 1:$
T/e ;CI ;CI is .es3o .es3onsi nsi<*e <*e fo. fo. t/e +se +se of test test e+i3e e+i3ent nt it/ it/ +ties +ties t/at t/at inc*+ inc*+e6 e6 aJ E-ainin8 t/e e+i3ent fo. visi<*e aa8e an ca*i<.ation stat+s$
APP'ICA"'E DOCU%ENT&>FOR%& E+i3ent Ca*i<.ation 'o8, E-/i
ALLIED VESSEL FABRICATION FABRICATION
QUALITY CONTROL MANUAL E!ITION 1 RE' 0 P6; 2 ,9 2
R7, !6* %a.c/ 1#, 201
EXHIBIT 1.1 E
CALIBRATION INTERVAL*
C,%$ C,%$"# "#,! ,!$o $o Reco Reco#+ #+ Ve#$ Ve#$f$ f$e+ e+
D,!e D,!e of F$#' F$#'!! U'e U'e
C,%$ C,%$"# "#,! ,!$o $o E7/$ E7/$# # D,!e D,!e
C,%$"#,!$o Re:u$#eme!' A+ I'!#uc!$o'*
ALLIED VESSEL FABRICATION FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF
SECTION 1 – PRESSURE TESTS
1
PRESSURE TESTS
1=$1
T/is section esc.i
1=$2
T/e ;C% is .es3onsi<*e fo. t/e i3*eentation of t/is s7ste in acco.ance it/ t/e fo**oin8 3.oce+.es6 aJ A** /7.ostatic tests 3e.fo.e in t/e s/o3>fie* i**
fo. a ini+ of :0 in+tes /en t/e ite /as no*e .einfo.cin8 3as$
fJ Fo**oin8 t/e a33*ication of t/e /7.o test 3.ess+.e an ins3ection s/a**
To 3.ess+.e 8a+8es i**
/J Res+*ts of a** 3.ess+.e tests, inc*+in8 a .eco. of 3.ess+.e 8a+8es +se, s/a** FOR%& G+ie*ines fo. T/e P.e3a.ation of Pne+atic Test P.oce+.e, E-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 2 OF
SECTION 1 – EXHIBITS
EXHIBIT 1.1 GUIDELINES FOR THE PREPARATION OF PNEUMATIC TEST PROCEDURE
D+e to t/e *a.8e ene.87 sto.a8e in co3.esse 8as an /ence t/e 3otentia* /aa. of a s+en .e*ease of t/is ene.87, 3ne+atic testin8 s/o+*
'ist of a** 3e.sonne* it/in t/e testin8 a.ea an esi8nate 3e.sonne* in c/a.8e of testin8$
2J
Test o. e+i3ent to
J
Test site 3.e3a.ations an .e*ate 3.eca+tions +ne.ta?en inc*+in8 .eova* of +na+t/o.ie 3e.sonne*, iso*ation of test site, etc$
4J
Test eia, 3.ess+.e so+.ce an 3.ess+.e an te3e.at+.e .an8es of testin8$
9J
P.ovision of &afet7 Re*ief Va*ves /ic/ +st
:J
%ate.ia* s3ecification invo*ve in t/e test$ Fo. ate.ia*s /ose .esistance to <.itt*e f.act+.e at *o te3e.at+.e /as not
=J
E-3os+.e of a** Loints inc*+in8 e* Loints, t/.eae>f*an8e connections, etc$ A** 3oste* /eat t.eatent s/a**
#J
%et/o of testin8 it/ etai*s of 3.ess+.e ste3s, /o*in8 tie ins3ection
(J
P.eca+tions ta?en to 3.event 8as e-3ansion te3e.at+.e .o3 an t/e.a* st.esses +e to te3e.at+.e 8.aients$
10J
Refe.ence s/o+* vesse* to
et/os etc$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE OF
SECTION 1 = HYDROSTATIC TEST REPORT
E75$"$! 1.2
HYDROSTATIC TEST REPORT DATE
SERIAL NUMBER(S);
JOB NUMBER ;
VESSEL(S) DESCRIPTION ;
HOLDING TIME @ TEST PRESSURE ;
GAUGE SERIAL #(S) + CALIBRATION DATE ;
RESULTS + COMMENTS ;
DATE S!"$%' *CM
DATE S!"$%' O"', I",-'.$/
DATE S!"$%' AI
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF 4
SECTION 1 = REPAIRS AND ALTERATIONS OF PRESSURE VESSELS
1
REPAIRS AND ALTERATIONS – SHOPFIELD
1#$1
T/is section esc.i
1#$2
A** .e3ai.s an a*te.ations s/a**
1#$
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1#$4
T/e ;C% s/a** o
1#$9
T/e ;C% i** ens+.e t/at co3ies of t/e *atest .e3ai.>a*te.ation 3.oce+.e an inst.+ctions a.e 3.ovie to a** 3e.sonne* .es3onsi<*e fo. t/e .e3ai.>a*te.ation$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 2 OF 4
SECTION 1 = REPAIRS AND ALTERATIONS OF PRESSURE VESSELS
1#$:
If t/e vesse* is sti** +ne. a..ant7, t/e ;C% i** contact t/e one. to o
1#$=
Fo. a*te.ations, t/e Desi8ne. i** 3.e3a.e etai*e esi8n ca*c+*ations an .ain8s in acco.ance it/ a33*ica<*e Coe &ection$ T/e ;C% i** s+<it t/e a*te.ation 3.oce+.e, esi8n ca*c+*ations an .ain8s to t/e Desi8n &+.ve7 De3a.tent of A"&A fo. .e8ist.ation 3.io. to sta.tin8 o.?$
1#$#
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1#$(
E-aination an Ins3ection i** A*te.ation Ins3ection C/ec?*ist E-/i
1#$10 )/en .e+i.e <7 t/e AI, a .e3ai.>a*te.ation nae 3*ate i** a*te.ation o.8aniation a*te.e vesse* s/a** A*te.ation Re3o.t +n*ess s3ecifica**7 e-e3te <7 t/e AI$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE OF 4
SECTION 1 = REPAIRS AND ALTERATIONS OF PRESSURE VESSELS
1#$14 U3on satisfacto.7 co3*etion of t/e .e3ai.>a*te.ation, t/e ;C% i** co3*ete an ce.tif7 t/e "oi*e.s an P.ess+.e Vesse*s Re3ai.>A*te.ation .e3o.t A"40J an 3.esent it to t/e AI fo. /is acce3tance$ 1#$19 T/e ;C% i** assi8n a se3a.ate Lo< n+ a*te.e ite$ T/e fi*e i** contain t/e fo**oin8 info.ation6 a$ D.ain8s <$ Ca*c+*ations c$ Re3ai.>a*te.ation 3.oce+.e $ P+.c/ase O.e. e$ %ate.ia* Test Re3o.ts f$
NDE .eco.s
8$ Heat t.eatent .eco.s /$ Re3ai.>A*te.ation C/ec?*ist i$
"oi*e.s an P.ess+.e Vesse*s Re3ai. an A*te.ation Re3o.t it/ %an+fact+.e.s Pa.tia* Data Re3o.ts
L$
Nonconfo.it7 Re3o.t
?$ Nae3*ate sta3in8 facsii*e *$
%an+fact+.e.s Pa.tia* Data Re3o.t it/ attac/ents
$ H7.ostatic P.ess+.e Test .eco.s
APP'ICA"'E DOCU%ENT&>FOR%& Re3ai. > A*te.ation Ins3ection C/ec?*ist, E-/i
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
EXHIBIT 1.1 REPAIRALTERATION INSPECTION CHECKLIST
PAGE 4 OF 4
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MATERIAL USE! IN REPAIR / ALTERATION I*< M6*. P6* T+. S+. S # H6 H6* # P6* S+/P6*+ H6/E T)+* F-*) N, F**; F6;
ALLIED VESSEL FABRICATION
R6*;
QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF 2
SECTION 1 = RECORD RETENTION
1
RECORD RETENTION
1($1
T/is section esc.i
1($2
T/e ;C% i** ens+.e t/at t/e fo**oin8 .eco.s as a33*ica<*eJ a.e aintaine in t/e Lo< fi*e, fo. a ini+ of five 9J 7ea.s$
aJ %an+fact+.e.s Data Re3o.t it/ attac/ents
%an+fact+.e.s Pa.tia* Data Re3o.t it/ attac/ents$
cJ
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J
D.ain8s, esi8n ca*c+*ations an an7 a33*ica<*e 3.oof test .eco.s in t/e CRN Fi*e
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P.ess+.e Pi3in8 Data Re3o.ts A"#J
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8J NDE .e3o.ts /J
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iJ
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LJ Nonconfo.it7 .e3o.t an Dis3ositions ?J
)P&s an P;Rs as .eco.e on t/e const.+ction .ain8 in t/e )P& Fi*e
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J H7.ostatic Test Re3o.ts nJ
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oJ
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3J T.ave* &/eet J
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.J
Re3ai.>A*te.ation Fo. A"40J fo. .e3ai.s an a*te.ations
sJ
Re3ai.>A*te.ation Ins3ection C/ec?*ist$
tJ Facsii*e of sta3e of Nae3*ate +J Re3ai. P.oce+.es an Reco.s as efine in &ection 1# vJ P.ess+.e 3a.t oc+entation an ce.tification
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 2 OF 2
SECTION 1 = RECORD RETENTION
1($
Raio8.a3/ic fi* a7
1($4
Reco.s oc+entin8 )e*e. > )e*in8 O3e.ato. 3e.fo.ance +a*ification an t/e contin+it7 of t/ose +a*ifications s/a** )e*in8 O3e.ato. /ave *eft t/e e3*o7ent of A**ie Vesse* Fa<.ication$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF 1
SECTION = AUTHORIZED INSPECTORS
AUTHORIZED INSPECTORS
20$1
T/e 3+.3ose of t/is section is to esc.i
20$2
T/e ;C% is .es3onsi<*e fo. *iaison it/ t/e AI /o is an e3*o7ee of t/e A&%E acc.eite A+t/o.ie Ins3ection A8enc7 /ic/ is A"&A$
20$
A**ie Vesse* Fa<.ication s/a** a..an8e fo. t/e AI an t/e A+t/o.ie Ins3ecto. &+3e.viso. to /ave f.ee access to s+c/ 3a.ts of a** 3*ants as a.e conce.ne it/ t/e s+33*7 o. an+fact+.e of ate.ia*s fo. Coe ites, /en so .e+este$ T/e AI an t/e A+t/o.ie Ins3ecto. &+3e.viso. s/a**
20$4
A cont.o**e co37 of t/is ;+a*it7 Cont.o* %an+a* i**
ALLIED VESSEL FABRICATION
QUALITY CONTROL MANUAL EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 1 OF 1=
SECTION 1 = PRESSURE PIPING
1
PRESSURE PIPING
21$1
T/e 3+.3ose of t/is section is to esc.i
21$2
A** 3.ess+.e 3i3in8 const.+ction, .e3ai., a*te.ation o. .e3*aceent s/a** o. "1$ as a33*ica<*e$ A&%E Coe "oi*e. E-te.na* Pi3in8 is not it/in t/e sco3e of t/is +a*it7 s7ste$
CONTRACT REVIE) 21$
T/e Gene.a* %ana8e. s/a** .evie t/e cont.act > o.e. o.e., t/e Gene.a* %ana8e. s/a** contact t/e c*ient to ens+.e .e+i.eents a.e c*ea.*7 state, a8.ee +3on, t/en .eco. t/e info.ation in t/e Lo< fi*e an i** ens+.e t/at aJ t/e sco3e of o.? is efine, inc*+in8 t/e a33*ica<*e A&%E Coe an se.vice fo. e-a3*e A&%E Coe "1$ se.vice cate8o.7J, A&%E ate.ia* s3ecification n+ o.e. .e+i.eents$
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL
EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE 2 OF 1=
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21$$1 )/en 3a.t of t/e 3.ess+.e 3i3in8 invo*ve in a cont.act is to o. One.s Ins3ecto. is avise so t/at t/e necessa.7 ins3ections can
DRA)ING&, DE&IGN CA'CU'ATION& AND &PECIFICATION CONTRO' 21$4
Desi8n .ain8s, ca*c+*ations an s3ecifications s/a**
21$9
T/e Desi8ne. is .es3onsi<*e fo. t/e fo**oin8 f+nctions6 aJ
Reviein8 t/e c+stoe.s s3ecifications to ens+.e t/at t/e 3i3in8 s7ste can
P.e3a.in8 esi8n ca*c+*ations an esi8n .ain8s in acco.ance it/ t/e a33*ica<*e A&%E Coe$
cJ Reviein8 an a33.ovin8 t/e esi8n .ain8s an esi8n ca*c+*ations <7 initia* an ate$ J Ve.if7in8 t/at t/e esi8n .ain8 contains t/e fo**oin8 info.ation
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL
EDITION 1 REV 0
Revision Date %a.c/ 1#, 201
PAGE OF 1=
SECTION 1 = PRESSURE PIPING
1J ate.ia* esc.i3tion inc*+in8 ate.ia* s3ecification, 8.ae, iensions, sc/e+*e, t73e an .atin8, 2J
esi8n 3.ess+.e an a-i+ > ini+ esi8n te3e.at+.e of s7ste, an if a33*ica<*e, A&%E Coe "1$ se.vice cate8o.7,
J nonest.+ctive e-aination an e-tent i$e$ .ano, 100 J 4J test 3.ess+.e an ei+, 9J /eat t.eatent te3e.at+.e an /o*in8 tie if a33*ica<*e, :J const.+ction etai*s, s+33o.ts, etc$, =J )e*in8 P.oce+.e &3ecification info.ation e$8$ )P& N+ e*ect.oe c*assificationJ an e*in8 etai*s fo. eac/ e*, an #J an7 aitiona* Lo< .e+i.eents$ &3oo* D.ain8s eJ Reviein8 an a33.ovin8 fo. const.+ction, an7 s3oo* .ain8s 3.e3a.e <7 A**ie Vesse* Fa<.ication f.o one.s esi8n s3ecifications an .ain8s$ D.ain8 an &3ecification Dist.i<+tion fJ %aintainin8 a D.ain8 Ine- *istin8 t/e .ain8 tit*e, n+
iss+e an t/e nae of 3e.son o. e3a.tent t/e7 e.e iss+e to$ 21$:
T/e Desi8ne. s/a**
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL
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SECTION 1 = PRESSURE PIPING
21$=
If t/e one. /as not 3.e3a.e esi8n s3ecifications, an t/e 3i3in8 s7ste eets t/e fo**oin8 c.ite.ia aJ fo. a ne 3i3in8 s7ste /en t/e a88.e8ate inte.na* vo*+e of 3i3in8 t/at is not e-e3t f.o PE&R .e+i.eents <7 PE&R 3a.a8.a3/ 42J is 900 *ite.s o. *ess, o.
21$#
.e3ai.s o. a*te.ations to e-istin8 3i3in8 s7stes, /en a88.e8ate inte.na* vo*+e of 3i3in8 t/at is not e-e3t f.o PE&R .e+i.eents <7 PE&R 3a.a8.a3/ 42J is 900 *ite.s o. *ess t/en t/e Desi8ne. s/a** 3.e3a.e a P.ess+.e Pi3in8 &3ecification &/eet E-/i
T/e ;C% is .es3onsi<*e fo. t/e cont.o* of a** oc+ents an .ain8s it/ +ties to inc*+e6 aJ
Re*easin8 a** .ain8s <7 sta3in8 o. .itin8J I&&UED FOR CON&TRUCTION on t/e .ain8, an initia*in8>atin8 eac/ .ain8$
O
cJ
Initiatin8 a Ko< Fi*e an ens+.in8 t/at a** esi8n s3ecifications, one.s ate.ia* *ists, P$O$s etc$ a.e ?e3t in t/is fi*e, an is ientifie it/ t/e Lo< n+
Ko< Fi*e
D.ain8 an &3ecification Dist.i<+tion J
Iss+in8 .ain8s, s3ecifications, )e*in8 P.oce+.e &3ecifications, P$O$s ate.ia* *ists an a33*ica<*e +a*it7 cont.o* fo.s to eac/ ;+a*it7 Cont.o* Ins3ecto.$
eJ
Reca**in8 an est.o7in8 a** s+3e.see oc+ents$ A*te.native*7, t/ese a7
fJ
O
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SECTION 1 = PRESSURE PIPING
21$(
T/e ;CI s/a**
%aintainin8 Lo< fi*esJ at site containin8 .ain8s, s3ecifications, )e*in8 P.oce+.e &3ecifications, P$O$s ate.ia* *ists an a33*ica<*e +a*it7 cont.o* fo.s an oc+ents$ Iss+in8 .ain8s an s3ecifications to site 3e.sonne*$ Co**ectin8 an a.?in8 VOID on, o. est.o7in8 a** s+3e.see oc+ents$
Fo.a.in8 t/e Lo< fi*e to t/e ;C% /en t/e Lo< is co3*ete$
%ATERIA' CONTRO' 21$10 A** ate.ia* s/a** ve.ification an coe .e+i.eents efine in t/is section, an &ection 10, a*so a33*7 to One. s+33*ie ate.ia*$ )/en t/e one. s+33*ies ate.ia*, it s/a**
21$11 An7 3.o3ose ate.ia* s+ One.s ate.ia* *ist, an 3ac?in8 s*i3 fo. visi<*e aa8e 2J co..ect iensions, an J co..ect ate.ia* a.?in8s, s3ecification an 8.ae, sie, sc/e+*e, .atin8, nae of an+fact+.e. o. t.aea.?, etc as a33*ica<*e$ 1J
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21$1 An7 ate.ia* > ite t/at oes not eet a &/e s/a** aJ ens+.e t/at t/e co..ect co*o. coe is 3.ovie to site 3e.sonne*,
)E'DING CONTRO' 21$19 )e*in8 activities an cons+a<*es s/a**
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
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PAGE = OF 1=
SECTION 1 = PRESSURE PIPING
E!A%INATION AND IN&PECTION &5&TE% 21$1: Une. t/e 3i3in8, Coes, ins3ection a33*ies to f+nctions 3e.fo.e <7 t/e One.s Ins3ecto. an e-aination to f+nctions one <7 A**ie Vesse* Fa<.ication$ It is t/e One.s .es3onsi
fo.a. a ce.tifie P.ess+.e Pi3in8 Const.+ction an Test Data Re3o.t fo. Pi3in8 &7ste A"#J to t/e one. it/ an7 aitiona* .eco.s .e+i.e <7 t/e cont.act$ 21$1#
Une. t/e i.ection of ;C%, t/e ;CI is .es3onsi<*e fo. t/e i3*eentin8 t/e e-aination 3.o8.a on site an s/a** aJ
initiate a Ko< Fi*e, an aintain a** a33*ica<*e .eco.s etai*e in 3a.a8.a3/ 21$21 in t/is fi*e,
3.io. to sta.tin8 fa<.ication, notif7 t/e One.s Ins3ecto. of t/e Lo< an o
cJ
3e.fo. a** t/e e-ainations .e+i.e <7 t/e const.+ction Coe$ T/ese e-ainations a7
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SECTION 1 = PRESSURE PIPING
PAGE # OF 1=
E!A%INATION AND IN&PECTION &5&TE% 21$1#
J
si8n an ate eac/ f+nction on t/e P.ess+.e Pi3in8 E-aination C/ec?*ist /en a** e-ainations /ave
eJ
co+nicate it/ t/e One.s Ins3ecto. to a..an8e fo. ins3ection an si8n off, /en t/e ins3ection /o* 3oints a.e .eac/e,
fJ
e-aine eac/ s7ste afte. co3*etion, 3.io. to test a8ainst esi8n s3ecifications an .ain8s +sin8 t/e P.ess+.e Pi3in8 E-aination G+ie E-/i
8J
3.e3a.e an ce.tif7 t/e A*o. co3*ete s7ste const.+cte <7 A**ie Vesse* Fa<.ication an 3.esent t/e fo. to t/e One.s Ins3ecto. fo. ce.tification$ If .e+i.e, 3.e3a.e an si8n t/e Co3*etion of Const.+ction Dec*a.ation Fo. A"#1J fo. 3i3in8 s7stes ove. 900 *ite.s in a88.e8ate inte.na* vo*+e const.+cte <7 A**ie Vesse* Fa<.ication, o. si8n t/e P.ess+.e Pi3in8 &3ecification &/eet inicatin8 co3*etion fo. 3i3in8 s7stes it/ an a88.e8ate inte.na* vo*+e of 900 *ite.s o. *ess,
/J
ve.if7 t/at t/e as <+i*t .ain8s /ave
iJ
fo.a. t/e Ko< Fi*e, .ain8s, .e3o.ts an .aio8.a3/s to t/e ;C%$
PRE&&URE TE&T& 21$1( T/e ;C% is .es3onsi<*e fo. t/e i3*eentation an cont.o* of t/is section it/ +ties t/at inc*+e aJ
P.e3a.in8 t/e .itten test 3.oce+.e fo. a** 3.ess+.e tests in acco.ance it/ t/e a33*ica<*e Coe, an Lo< s3ecifications$ Ens+.in8 t/at t/e test 3.oce+.e is acce3te <7 t/e One.s .e3.esentative
cJ
Fo. 3.ess+.e 3i3in8 s7stes ove. 900 *it.es in a88.e8ate inte.na* vo*+e, s+<ittin8 a** 3.o3ose 3ne+atic test 3.oce+.es to t/e A"&A Desi8n &+.ve7 e3a.tent fo. acce3tance
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
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PAGE ( OF 1=
PRE&&URE TE&T& 21$20 aJ
T/e ;CI s D+ties Inc*+e Notif7in8 t/e One.s Ins3ecto., .easona<*7 in avance of an7 3.ess+.e test$
cJ
E-ainin8 t/e s7ste
RECORD RETENTION 21$21 T/e ;C% i** ens+.e t/at t/e fo**oin8 .eco.s a.e aintaine in t/e en8inee.in8 fi*e, ientifie <7 Lo< n+
esi8n s3ecifications,
<$ D.ain8s, c$
P.ess+.e Pi3in8 Const.+ction an Test Data Re3o.t
$
%ate.ia* Test Re3o.ts %TRsJ
e$ NDE .e3o.ts f$
P/7sica* test .e3o.ts e$8$, ec/anica* o. /a.ness testsJ,
8$ /eat t.eatent .eco.s /$ Nonconfo.it7 Re3o.ts, i$
)e*e.s .eco.s an e* ientification a3s,
L$
)e*in8 P.oce+.e &3ecifications,
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
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PAGE 10 OF 1=
RECORD RETENTION 21$21 ?$ 3.ess+.e test 3.oce+.es an .e3o.ts *$
ate.ia* *ists, s3oo* *ists, P+.c/ase O.e.s 8ene.ate <7 A**ie Vesse* Fa<.ication,
$ co37 of NDE E-aine. ce.tificates, an n$ as <+i*t .ain8s$
ADDITIONA' RE;UIRE%ENT& FOR %ECHANICA''5 A&&E%"'ED PIPING DRA)ING&, DE&IGN CA'CU'ATION& AND &PECIFICATION CONTRO'
21$22 T/.eae 3i3in8 s/a**
Fo# ASME B>1.1 A//%$c,!$o' ;5e#e&e# 'e&e#e e#o'$o c#e&$ce co##o'$o '5oc- o# &$"#,!$o $' e7/ec!e+ !o occu# ,+ ,! !em/e#,!u#e' o&e# 2@ +e#ee' F. Ou!'$+e of !5e'e e7c%u'$o' om$,% /$/e '$4e ,+ !5$c-e'' %$m$!,!$o' o&e#.
Fo# ASME B>1.> A//%$c,!$o' Se&e#e cc%$c 'e#&$ce co+$!$o' e7ce/! ,' /e#m$!!e+ $ /,#. >1?.23. T5#e,+e+ /$/$ '5ou%+ "e ,&o$+e+ 5e#e&e# 'e&e#e e#o'$o c#e&$ce co##o'$o o# cc%$c %o,+$ m, occu#.
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
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PAGE 11 OF 1=
21$2 In aition to t/e 3.evio+s conitions, fo. A&%E "1$ a33*ications, t/.eae 3i3in8 s/a**
T/e Desi8ne. is .es3onsi<*e fo. t/e esi8n of ec/anica**7 asse<*e 3.ess+.e 3i3in8 s7stes in acco.ance it/ const.+ction Coe .e+i.eents an /en a33*ica<*e, .efe.encin8 t/e ec/anica* asse<*7 3.oce+.es on t/e const.+ction .ain8$ &oe s3ecific +ties .e*ate to ec/anica**7 asse<*e 3i3in8 inc*+e6
FOR "1$1 APP'ICATION& aJ Ens+.in8 t/at /eneve. t/.eae 3i3in8 is +ti*ie fo. "1$1 const.+ction t/at as a ini+ in acco.ance it/ 3a.a8.a3/ 114$J stana. ei8/t 3i3e is +se, an fo. stea se.vice ove. 290 3si o. ate. se.vice ove. 100 3si an 220 e8.ees F t/e 3i3e s/a**
"3 Ens+.in8 t/at /en t/.eae 3i3in8 is +ti*ie in s3ecific 3i3in8 s7stes fo. va.io+s se.vice conitions, t/at t/e se.vice .e*ate .e+i.eents of 3a.a8.a3/ 122 a.e et an t/at /eneve. t/.eae 3i3in8 is +ti*ie fo. to-ic o. f*aa<*e f*+is o. 8ases t/e 3i3e t/ic?ness is no *ess t/an e-t.a st.on8, .e8a.*ess of 3.ess+.e. FOR "1$ APP'ICATION& aJ Ve.if7in8 t/at t/.eae 3i3in8 *a7o+t iniies st.ess on Loints an t/at s3ecia* consie.ation is 8iven fo. st.esses +e to t/e.a* e-3ansion$ Aitiona**7, t/e ;C% s/a** confi. t/at t/e.e a.e 3.ovisions ae to co+nte.act fo.ces t/at o+* ten to +nsc.e t/e Loints$
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SECTION 1 = PRESSURE PIPING
FOR "1$ APP'ICATION&
PAGE 12 OF 1=
21$24 J co+3*in8s /avin8 st.ai8/t t/.eas a7
Ens+.in8 t/at t/e esi8n an asse<*7 of t+
8J
Ens+.in8 t/at t/e esi8n an asse<*7 of f*an8e Loints co3*ies it/ A&%E "1$ 3a.a8.a3/s 12, 9$1 an 9$2$
E!A%INATION AND IN&PECTION &5&TE% 21$29
T/e ;C% s/a** ens+.e t/at t/e a33*ica<*e A**ie Vesse* Fa<.ication T/.eae Pi3in8 P.oce+.e is .efe.ence on t/e const.+ction .ain8 an t/at t/e .efe.ence T/.eae Pi3in8 P.oce+.e s3ecifies aJ f*+i se.vice o. .an8e of f*+i se.vice t/at t/e 3.oce+.e is a33*ica<*e to, a33*ica<*e 3i3e ate.ia*s, 3i3e sies an ini+ a** t/ic?ness to
APP'ICA"'E DOCU%ENT&>FOR%& P.ess+.e Pi3in8 &3ecification &/eet, P.ess+.e Pi3in8 E-aination C/ec?*ist, P.ess+.e Pi3in8 E-aination G+ie, P.ess+.e Test E-aination G+ie, &a3*ePi3e T/.ea Asse<*7 Diensiona* Re+i.eents,
E-/i
A"&A A*
Desi8n Re8ist.ation A33*ication, A"1 P.ess+.e Pi3in8 Const.+ction an Test Date Re3o.t A"# Co3*etion of Const.+ction Dec*a.ation Fo. A"#1
ALLIED VESSEL FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
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SECTION 1 = PRESSURE PIPING
XHIBIT 21.1 PRESSURE PIPING SPECIFICATION SHEET PRESSURE PIPING SPECIFICATION SHEET Fo# Co'!#uc!$oRe/,$#A%!e#,!$o of P#e''u#e P$/$ S'!em' Le'' T5, o# E:u,% !o @ L$!#e' A#e,!e I!e#,% Vo%ume3
Oe#*
Co!#,c!o#
A
P%,! Loc,!$o* I!em No.
L$e No.
)o"
M,!e#$,% L$'! M,!% S/ec. De'c#$/!$o 9 G#,+e
De'$ P#e''u#e
De'$ Tem/. M$. M,7.
P$/$ S-e!c5 Refe#ece ,!!,c5e+ +#,$' $f ,//#o/#$,!e3 u'e fo# #eco#+$ RT No='. 9 ;e%+e# Sm"o%'3
Sc5. R,!$
Co##. A%%.
Co+e ASME B>1.>
Se#&$ce e.. No#m,% C,!. D M 3
Se&e#e Cc%$c 0e'No
Te'! P#e''u#e
Te'! Me+$um
No!e* Peum,!$c !e'!' mu'! 5,&e /#$o# ,cce/!,ce f#om ABSA.3
;e%+$ P#oce+u#e S/ec$f$c,!$o No='* L$e No.
MT PT E7!e!
R,+$o#,/5 E7!e!
NDE Co!#,c!o#*
H,#+e'' Te'!$
U%!#,'o$c 6 O!5e# NDE De'c#$/!$o E7!e!
O!5e# Re:u$#eme!'
Po'! ;e%+ He,! T#e,!me! 0e'N.A.*
Po'! ;e%+ He,! T#e,!me! T$meTem/.*
P;HT Co!#,c!o#*
A//#o&e+ " Oe#* Oe#*
D,!e*
A//#o&e+ " Co!#,c!o#* Co!#,c!o#*
D,!e*
Comme!'*
;OR COMPLETED AND ACCEPTED AB68> com/%e!e+3 Co!#,c!o# S$,!u#e*
D,!e*
ALLIED VESSEL FABRICATION FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
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XHIBIT 21.2 21.2 PRESSURE PIPING EXAMINATION CHECLIST
PAGE 14 OF 1=
PRESSURE PIPING EXAMINATION EXAMINATION CHECLIST )OB NUMBER* NO.
FUNCTION
SIGNATURE SIGNATURE OR INITIAL AND DATE DATE <.C INSPECTOR
1
DRA;INGS* ABSA #e$'!#,!$o #e$'!#, !$o o&e# .@ Cu. M. A//#o&e+ " Oe#. A//#o&e+ fo# Co'!#uc!$o Co'!#uc!$o '$e+ 9 +,!e+3.
2
Oe#=' I'/ec!o# o!$f$e+.
>
Re$'!e#e+ ;e%+$ P#oce+u#e S/ec$f$c,!$o' <.C. M,u,% ,+ Fo#m' ,&,$%,"%e ,! '$!e )o" F$%e '!,#!e+.
?
;e%+e#' :u,%$f$e+ fo# ; PS=' ,+ 5,&e &,%$+ Pe#fo#m,ce
@
M,!e#$,% c5ec-e+ ,,$'! P.O. P.O. +#,$' ,+ '/ec$f$c,!$o'. I+e!$f$c,!$o cof$#me+. Co%ou# co+$ ,//%$e+.
S,m/%e of e,c5 ;e%+e#=' o#- e7,m$e+ $c%u+$ #oo! '/,c$ ,%$me! c%e,$ Qo$! /#e/,#,!$o /#e5e,! ,+ e%ec!#o+e co!#o%.
No+e'!#uc!$&e E7,m$,!$o E7,m$,!$o com/%e!e+. Re/o#!' ,+ #,+$o#,/5' #e&$ee+ '$e+ " Le&e% II o# III R,+$o#,/5 I.D. +e!,$%e+ o +#,$'.
8
V$'u,% E7,m$,!$o E7,m$,!$o of ,%% com/%e!e+ e%+'. e%+'. ;e%+e#' I.D. '!,m/e+ '!,m/e+ ,+ #eco#+e+ o +#,$'.
He,! T#e,!me! &e#$f$e+ ,+ #eco#+e+ o +#,$'.
1
E,c5 ''!em c5ec-e+ ,,$'! '/ec$f$c,!$o' ,+ +#,$' "efo#e !e'!.
11
A%% +ef$c$ec$e' +ef$c$ec$e' #eco#+e+ ,+ '$e+ off " <.C.I. <.C.I. ,+ Oe#=' I'/ec!o# I'/ec!o# "efo#e !e'!.
12
P#e''u#e Te'! Te'! c5ec-e+. G,ue c,%$"#,!$o &e#$f$e+ ,ue (=' #eco#+e+.
1>
S'!em c5ec-e+ ,f!e# !e'!. Def$c$ec$e' #eco#+e+ ,+ co##ec!e+.
1?
Co'!#uc!$o +,!, #e/o#!' AB68>3 /#e/,#e+ ,+ '$e+ " <.C.I. ,+ Oe#=' I'/ec!o#. I'/ec!o#.
1@
Dec%,#,!$o fo#m AB6813 'u"m$!!e+ !o ABSA
1
O;NER=S INSPECTOR
A' "u$%! +#,$' ,cce/!e+ " Oe#. Oe#.
ALLIED VESSEL FABRICATION FABRICATION QUALITY CONTROL MANUAL EDITION 1 REV 0
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SECTION 1 = PRESSURE PIPING
XHIBIT 21.3 PRESSURE PIPING EXAMINATION GUIDE
PAGE 19 OF 1=
PRESSURE PIPING EXAMINATION GUIDE
<.C. INSP.
EXAMINATION PRIOR TO PRESSURE TEST PUNCHING3 1. P$/e M,!e#$ M,!e#$,% ,% 'c5e+u% 'c5e+u%e e ,+ '/ec$f$ '/ec$f$c,!$ c,!$o o co##ec!. co##ec!. 2. F%,e' F%,e' #,!$' #,!$' 'c5e+u%e 'c5e+u%e ,+ m,!e#$ m,!e#$,% ,% '/ec$f$c,! '/ec$f$c,!$o $o co##ec!. co##ec!. >.
F$!!$' F$!!$' !ee' #e!u# #e!u# "e+' "e+' #e+uce# #e+uce#' ' cou/%$ cou/%$' ' ,+ e%+6o6%e! e%+6o6%e!' ' e!c. e!c. Co##ec! Co##ec! 'c5e+u%e 'c5e+u%e ,+ m,!e#$,% '/ec$f$c,!$o.
?. V,%&e' V,%&e' $+e!$ $+e!$f$c,! f$c,!$o $o M,uf,c!u# M,uf,c!u#e#=' e#=' ,me !, !, e!c. co##ec!. co##ec!. @.
V,%&e' V,%&e' $'!,% $'!,%%e+ %e+ co##ec!% co##ec!% f%o +$#ec! +$#ec!$o $o ,cce''e ,cce''e' ' #$'$ #$'$ '!em' f#ee f#ee f#om o"'!#uc o"'!#uc!$o' !$o' c%e,#,ce fo# #emo&,% ,+e:u,!e.
. Lu"#$c,!$o Lu"#$c,!$o f$!!$' f$!!$' +#,$' +#,$' e!c. e!c. $'!,%%e+ $'!,%%e+ ,' #e:u$# #e:u$#e+. e+. .
Bo%!' Bo%!' S!u+' S!u+' Nu!' Nu!' %e!5 %e!5 ,+ m,!e#$,% m,!e#$,% co##ec!. co##ec!. S!u+' S!u+' ,! %e,'! %e,'! f%u'5 f%u'5 $!5 $!5 5e,+' m,7. m,7. T5#e,+ e7/o'u#e "eo+ u! '5ou%+ "e ,"ou! 2 !5#e,+'3
8. G,'-e!' G,'-e!' ,#e ,#e co##ec! co##ec! !/e !/e m,!e#$ m,!e#$,% ,% '$4e '$4e e!c. . A%% e%+$ e%+$ ',!$'f ',!$'f,c!o# ,c!o# ,+ !#,ce,"% !#,ce,"%e e !o ;e%+e#=' ;e%+e#=' 'm"o%. 'm"o%. 1. Se,% e%+$ e%+$ com/%e!e 6 !5#e,+' co&e#e+. 11. 11. A%% ,!!,c5me! e%+' ',!$'f,c!o#. ',!$'f,c!o#. 12. A%% N.D.E. N.D.E. 5e,! !#e,!me! com/%e!e com/%e!e #eco#+' f$%e+. 1>. Gu$+e ,c5o#' ,+ '5oe' #e:u$#e+ $'!,%%e+ co##ec!%. co##ec!%. H$5 !em/. %$e'3 1?. L$e 'u//o#!' ,+e:u,!e 6 'u//o#!' !o "e c5ec-e+ c5ec-e+ ,,$'! +#,$'. 1@. S/#$ 5,e#' 6 co##ec! co##ec! !/e co##ec! co##ec! $'!,%%,!$o. 1. L$e' 5,&e ,+e:u,!e ,+e:u,!e ,%%o,ce fo# e7/,'$o. 1. Be%%o' !/e e7/,'$o Qo$!' Qo$!' 6 co##ec! !/e /#e''u#e #,!$ #,!$ ,+ co##ec! $'!,%%,!$o. $'!,%%,!$o. 18. Re:u$#e+ co%+ co%+ '/#$ ,//%$e+. 1. O#$f$ce #u' 5,&e '/ec$f$e+ '/ec$f$e+ '!#,$5! %e!5 of /$/e 6 %oc,!e+ %oc,!e+ co##ec!% e!c. 2. A%% +ef$c$ec$e' +ef$c$ec$e' #eco#+e+ o o Puc5 L$'!. L$'!.
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SECTION 1 = PRESSURE PIPING
PAGE 1: OF 1=
XHIBIT 21.4 PRESSURE TEST EXAMINATION GUIDE PRESSURE TEST EXAMINATION GUIDE
<.C. INSP.
PRESSURE TEST PREPARATION 1. A%% /uc5 %$'! $!em' co##ec!e+. 2. Te'! "%$+' co##ec! !5$c-e''. >.
A%% $!em' 5$c5 cou%+ "e +,m,e+ " !e'! $'o%,!e+ o# #emo&e+ co!#o% &,%&e' /#e''u#e #e%$ef &,%&e' $'!#ume!' e7/,'$o Qo$!' e!c.3
?. E:u$/me! $!5 $!e#,%' e.. f$%!e#'3 !5,! cou%+ "e +,m,e+ $' $'o%,!e+ ,' #e:u$#e+. @. Ve!' ,+ +#,$' co##ec!% $'!,%%e+. . O/e ,+ C%o'e+ /o'$!$o of ,%% &,%&e' &e#$f$e+. . S5$//$ ",#' $ /%,ce 6 "e%%o'. 8. H,e# '!o/' $ /%,ce.
PRESSURE TEST COMPLETION 1. A%% !em/o#,# "%$+' "%,-'3 #emo&e+. 2. Tem/o#,# ,'-e!' c5,e+ fo# co##ec! ,'-e!'. >. Tem/o#,# 'u//o#!' #emo&e+. ?. S5$//$ ",#' #emo&e+ f#om "e%%o'. @. S/#$ 5,e# '!o/' #emo&e+ 6 co%+ 'e!!$ c5ec-e+. . P#e''u#e Re%$ef V,%&e' UV o# V 'm"o% ,+ co##ec! 'e! /#e''u#e ,+ c,/,c$! $'!,%%e+. .
S,fe! &,%&e &e!' ,#e co##ec! '$4e 6 ,+e:u,!e% 'u//o#!e+ 6 +#,$ 5o%e' ,+ o# e,!5e# 5oo+' $'!,%%e+.
8. Sc#ee' fo# /um/' ,+ com/#e''o#' $'!,%%e+ $$!$,% '!,#!6u/ ,+ /e#m,e! 'c#ee'3.
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SECTION 1 = PRESSURE PIPING
PAGE 1= OF 1=
IPE THREAD ASSEMBL0 DIMENSIONAL RE
ASME STANDARD B1.2.1 TAPER PIPE THREAD DIMENSIONS
"eca+se of t/e ta3e., a 3i3e can on*7 sc.e into a fittin8 a ce.tain istance
NUMBER OF THREADS PER INCH
O. D. OF PIPE D
18 1? >8 12 >? 1 161? 1612 2 2612 > >612 ?
2 18 18 1? 1? 11.@ 11.@ 11.@ 11.@ 8 8 8 8
.?@ .@? .@ .8? 1.@ 1.>1@ 1. 1. 2.>@ 2.8@ >.@ ?. ?.@
MINOR DIA. LENGTH OF PITCH DIA. AT AT SMALL EFFECTIVE START OF EXT. END OF THREAD THREAD E PIPE 1 EXTERNAL F
.>>> .?>2 .@ .1> .1@ 1.1??1 1.?8 1.2@ 2.1@ 2.1@ >.2? >.>@ ?.2>??
.>>@1 .?> .121 .@8?> .8 1.21>> 1.@@1> 1. 2.22 2.1@> >.>?2 >.8>@ ?.>>?>8
E7,m/%e H,+ E,eme! /%u' ;#ec5 M,-eu/ Le!5' o! ece'',#$% e:u,% !o Le!5 of Effec!$&e T5#e,+
LENGTH OF ENGAGEMENT TIGHTENED B0 HAND
;RENCH MAEUP LENGTH
.18 .2 .2? .>2 .>? .? .?2 .?2 .?> .82 . .821 .8??
.111 .1 .1 .21? .21? .21 .21 .21 .21 .2@ .2@ .2@ .2@
.2> .?18 .?8 .@>> .@?@ .828 .8 .2>@ .@@ 1.1>@ 1.2 1.2@ 1.>
HAND ;RENCH TIGHT MAEUP THREADS THREADS
?.8 >. ?.>2 ?.?8 ?.@ ?. ?.8> ?.8> @.1 @.? .1> .@ .@
> > > > > > > > > 2 2 2 2
1 M$o# D$,me!e# ,! Sm,%% E+ of P$/e 6 $&e ,' $fo#m,!$o fo# u'e $ 'e%ec!$ !,/ +#$%%'.
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PAGE 1 OF 9
SECTION = CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
22$1
CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
T/e 3+.3ose of t/is section is to esc.i
acco.ance it/ t/e A*
&+33*eenta.7 to t/e .e+i.eents of C&A "91, t/e fo**oin8 ites i**
22$
stea Lac?ete ste.i*ie.s, stea Lac?ete ?ett*es, co3.esso.
a+toc*aves, ai. coo*e /eat e-c/an8e. /eae.s, /ai.3in t73e /eat e-c/an8e.s$
P.ess+.e Vesse*s cate8o.ie <7 C&A "91 an t/e A&%E Coe &ection VIII, Division 1, 3a.a8.a3/ U1LJ as %iniat+.e P.ess+.e Vesse*s i** o. e-ce3tions6 aJ An7 3.ess+.e vesse* t/at is not 3.ovie it/ a +ic? act+atin8 c*os+.e, o. .e+i.e <7 t/e A&%E "oi*e. an P.ess+.e Vesse* Coe to
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PAGE 2 OF 9
SECTION = CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
fJ Eac/ ite .e8iste.e as a vesse* i**
Cate8o.7 A, E an H 3.ess+.e fittin8s i** o. e-ce3tions6 aJ T/e Desi8ne. i** co3*ete t/e &tat+to.7 Dec*a.ation A"41J fo. a** ites t/at +a*if7 as 3.ess+.e fittin8s, an s+<it t/is oc+ent in t.i3*icate a*on8 it/ a Desi8n Re8ist.ation A33*ication A"1J to A"&A Desi8n &+.ve7$ "efo.e t/e an+fact+.e of 3.ess+.e fittin8s fo. insta**ation in ot/e. L+.isictions, t/e a33*ica<*e L+.isiction s/o+*
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PAGE OF 9
SECTION = CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
J A** 3.ess+.e fittin8 esi8n .e8ist.ations e-3i.e 10 7ea.s afte. t/e iss+e ate$ P.io. to sta.tin8 const.+ction of a 3.ess+.e fittin8 t/e ;C% s/a** ve.if7 t/at t/e CRN as iss+e o. .eiss+e it/in 10 7ea.s$ If t/e e-istin8 CRN is o.e t/an 10 7ea.s o* t/e esi8n s/a**
AVF MA;P JJJJJ PSI AT JJJ DEG. F S A61 G#. B HT. NO. JJJJJJJJJ ? NPS
CA.JJJJJJ .
/J Cate8o.7 E an H 3.ess+.e fittin8s t/at a.e not iniat+.e 3.ess+.e vesse*s i**, as a ini+,
AVF CRN JJJJJJJJJ SN JJJJJJJJJ MA;PJJJJJJ PSI AT JJJJJJ DEG. F MDMT JJJJJ DEG. F AT JJJJJ PSI 0EAR BUILT JJJJJJJ
CA.JJJJJ
$3 %iniat+.e 3.ess+.e vesse*s .e8iste.e as cate8o.7 E o. H 3.ess+.e fittin8s e$8$, st.aine.s, se3a.ato.s, etc$J i**
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PAGE 4 OF 9
SECTION = CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
QJ A C&A "91 %an+fact+.e.s Data Re3o.t fo. %iniat+.e P.ess+.e Vesse*s A"24J s/a**
T/e ;C% i** ist.i<+te t/e %an+fact+.e.s Data Re3o.t to 1J t/e +se. o. /is esi8nate a8ent, an 2J t/e Lo< fi*e$
22$9
T/e AI o. t/e A+t/o.ie Ins3ecto. &+3e.viso. .ese.ves t/e .i8/t to a+it t/is ;+a*it7 Cont.o* &7ste fo. Coe co3*iance, at an7 tie, /i*e Coe o.? is in 3.o8.ess$
APP'ICA"'E DOCU%ENT&>FOR%& • • •
T.ave* &/eet, E-/i
A"&A>A*
&tat+to.7 Dec*a.ation, A"41 Desi8n Re8ist.ation A33*ication, A"1 C&A "91 %an+fact+.e.s Data Re3o.t fo. %iniat+.e P.ess+.e Vesse*s, A"24
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PAGE 9 OF 9
SECTION = CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
EXHIBIT 22.1 MINIATURE PRESSURE VESSEL6 PRESSURE VOLUME
LIMITS
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QUALITY CONTROL MANUAL EDITION 1 REV 0
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PAGE 1 OF 1
SECTION = CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
EXHIBIT 22.2 CERTIFIED INDIVIDUAL REo. e-3e.ience, coens+.ate it/ t/e sco3e an co3*e-it7 of t/e .e+i.e ove.si8/t activities$ O. 3.oviin8 t/e aitiona* t.ainin8 necessa.7 to f+*fi* t/is .e+i.eent$ cJ %aintainin8 .eco.s of t/e t.ainin8, e-3e.ience an ce.tification of t/e Ce.tifie Inivi+a*$ J Eva*+atin8, on an ann+a*
ALLIED VESSEL FABRICATION
QUALITY CONTROL MANUAL EDITION 1 REV 0
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PAGE 1 OF 4
SECTION 3 CONSTRUCTION OF INDIRECT FIRED HEATER COILS
2$1 T/e 3+.3ose of t/is section is to esc.i&" s3ecification, it/ a .e+est fo. %ate.ia* Test Re3o.ts fo. a** 3.ess+.e .etainin8 co3onents e$8$, 3i3e, .et+.n
2$( Afte. si8nin8 t/e %an+fact+.e.s Data Re3o.t t/e AI i** a33*7 t/e A*
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SECTION 3 CONSTRUCTION OF INDIRECT FIRED HEATER COILS
APP'ICA"'E DOCU%ENT&>FOR%& • •
Ini.ect Fi.e Heate. Coi* T.ave* &/eet E-/i
A"&A>A*
Desi8n Re8ist.ation A33*ication, A"1J %an+fact+.e.s Data Re3o.t Fo. Ini.ect Fi.e Heate. Coi*s, A"2#
PAGE 2 OF 4
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PAGE OF 4
EXHIBIT 23.1 INDIRECT FIRED HEATER COIL TRAVEL SHEET
DO NOT START CONSTRUCTION ;ITHOUT AI REVIE; AI REVIE;*
REVIE; DATE*
SERIAL NO.*
)OB NO.*
DRA;ING NO.* Se:.
TRAVEL SHEET REVISION NO.*
D;G. REVISION NO.*
I!em
1.
C,%cu%,!$o' $ F$%e
2.
Re%e,'e of A//=+ D.
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M,!e#$,%' E7,m$e+
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@.
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.
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8.
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.
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.
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11.
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12.
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1>.
F$,% E7!e#,% I'/ec!$o
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1.
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21.
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22.
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Co$% No. 1
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Co$% No. 2
G,ue (
<.C.I.
TRAVEL SHEET INITIATION B0* D,!e
A.I. Ho%+ Po$!'
A.I.
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T5e Au!5o#$4e+ I'/ec!o# '5,%% "e /#e'e!e+ $!5 !5e T#,&e% S5ee! /#$o# !o co'!#uc!$o 'o !5,! 5e c, +e'$,!e ,++$!$o,% $'/ec!$o /o$!' ,+o# Ho%+ Po$!'. A #e&$'$o' '5,%% "e m,#-e+ $!5 , +e%!, 'm"o% $!5 #e&$'$o um"e# ,+ +e'c#$"e+ ,! !5e "o!!om of !5$' /,e. Deo!e' , A.I. I'/ec!$o Po$! Deo!e' , A.I. Ho%+ Po$!
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EXHIBIT 2>.2 HEATER COIL NAMEPLATE
PAGE 4 OF 4
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SECTION 4 STANDARD PNEUMATIC TEST PROCEDURE
2?.1
T5e /u#/o'e of !5$' 'ec!$o $' !o /#o&$+e u$+,ce $ !5e +e&e%o/me! of , '!,+,#+ /eum,!$c !e'! /#oce+u#e fo# /$/$ ''!em' of 1 -) of '!o#e+ ee# e:u$&,%e! !o @ %$!#e' 18 cu"$c fee!3 $ ,#e,!e $!e#,% &o%ume ,+ 212 -P, $!e#,% /#e''u#e3 5e 5+#o'!,!$c !e'!$ $' o! fe,'$"%e.
Gee#,% 2?.2
A%% Peum,!$c !e'!$ of /#oce'' /$/$ '5,%% "e $ ,cco#+,ce $!5 ASME B>1.> ,+ 'u"Qec! !o !5e /#o&$'$o' of ASME B>1.> /,#,#,/5 >[email protected]"3 5$c5 #e:u$#e' !5e Oe# !o +e!e#m$e !5,! , 5+#o'!,!$c %e,- !e'! $' $m/#,c!$c,"%e. T5e !e'! mu'! "e c,##$e+ ou! fo%%o$ !5e #e:u$#eme!' of !5e co'!#uc!$o Co+e ,' ,//%$c,"%e fo# e7,m/%e ASME Sec!$o VIII D$&. 1 UG61 B>1.>621 /,#,#,/5 >?@.@3 ,+ , o!5e# #e%e&,! ',fe! #eu%,!$o' 'uc5 ,' !5e Occu/,!$o,% He,%!5 ,+ S,fe! Reu%,!$o
2?.>
T5$' '!,+,#+ /#oce+u#e '5,%% 5,&e "ee ,cce/!e+ " ABSA "efo#e /eum,!$c !e'!$ commece'. P#o&$'$o fo# /eum,!$c !e'!$ of /$/$ ''!em' u/ 1 -) of '!o#e+ ee# e:u$&,%e! !o @ %$!#e' $!e#,% &o%ume ,+ 212 -P, $!e#,% /#e''u#e3 $' $c%u+e+ ,' , '!,+,#+ !e'!$ /#oce+u#e $ !5$' :u,%$! ''!em.
L$m$!,!$o' of S!,+,#+ P#oce+u#e 2?.?
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SECTION 4 STANDARD PNEUMATIC TEST PROCEDURE
Sta#a8 P#e/at" Tet P8,e/8e <,l/e ""t Te'! /#oce+u#e %$m$!' ,#e c,%cu%,!e+ u'$ me!5o+ A o# me!5o+ B "e%o ",'e+ o !5e De'$ P#e''u#e ,+ !5e &o%ume of !5e ''!em u+e#o$ !e'!$. T5e c,%cu%,!$o ou!come $%% #e'u%! $ #e%,!$&e% 5$5e# &o%ume fo# %oe# /#e''u#e ,+ co&e#'e% %oe# &o%ume fo# 5$5e# /#e''u#e 5$%e m,$!,$$ ,ccumu%,!e+ '!o#e+ ee# of 1 -). S$'- 1 Def$e /$/$ ''!em DESIGN PRESSURE DP3 ,+ VOLUME V3 $c%u+$ &o%ume of &e''e%' !5,! $%% "e !e'!e+ $!5 !5$' /$/$ ''!em.
S$'- 0 U'e !5e &,%ue of DP +ef$e+ $ '!e/ 1 !o c,%cu%,!e !5e &o%ume %$m$! V 13 fo# !5e !e'! ,//%$ oe of !5e fo%%o$ !o me!5o+'* M'$2 A If Im/e#$,% u$!' ,#e u'e+ c,%cu%,!e V 1 u'$ DP $ /'$ >?> V1 6666666666666666666666666666666666666666666666666666666 DP 1?.3 K16 1?.DP1?.33 .28
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