Pt 355 Manual

I.T.S. Ital Trade Services

PT 355 Operating Manual

Particular cases tated beforehand that the basic machine on the above mentioned assembling it's suitable for all kinds of pipe to pipe welding. Other kind of welding are also possible such as : pipe and fitting ( 90°Elbow ,45°Elbow,Tee with short and/or long spigot ) provide pipe and relative fitting would be mounted on the machine on proper way, in order to clarify this matter here below are reported the following examples :

Possible drawback's descripti on and relative soluti ons i. The quick couplings can't be connected: Check if there's pressure on the hoses in case bring the pressure to zero ( see relative instructions ) ii. The machine does not move in linear way: The above mentioned situation could happen in case of clash or in case the machine with the pipe assembled in has been fiercely moved. If the damaged part can be located proceed to the substitution, however if the trouble still remain, kindly contact the Customer Service Dept. iii . The nut/s is/are seizure: Replace the bolt complete with nut removing the pin iv. Oil l eakage in the cyli nders: Consulting the Customer Service Dept. verify if it's necessary to replace the cylinders or just the gasket

Maintenance It's strongly suggested to keep always the machine clean with particular care of the bolts and the cylinder's heads . Keep attention while insert the electric facing tool and the PTFE coated heating mirror avoiding to damage the machine's slide bars. It's strongly suggested to use pipe rollers for the sliding of the pipes to be welded and if it's possible positioning the machine with wooden able below, such cares will avoid additional efforts to the machine.



b. Facing Tool Description and operating The electric facing tool is composed by: -. The facing tool body -. Two disks where are mounted the blades -. A drill engine with supplied with a safety pin that while connected keep the facing tool hooked to the machine -. A safety micro-switch allowing the engine start only when the facing tool is fit into the machine , avoiding the start of the engine out of this position.

1. 2. 3. 4.

5. 6.

Fit in the facing tool between the two pipe's ends to be faced, by means of connecting the facing tool into the special supports ,taking care that the pipe's ends are internally and externally clean from dust and sand. Start the facing tool engine by means of pushing the push bottom and the pawl allowing the block of the push bottom, an additional press on the push bottom will release the pawl. It's strongly suggested to always use the lower speed of the engine. Start the facing tool and slowly approach the pipes ends towards the facing tool by means of acting on the hydraulic control unit keeping a pressure a little higher than the inertial pressure ( see Hydraulic Control Unit paragraph ). While the pipes ends will be in contact with the facing tool the blades will start facing by removing material as shavings, when these shavings from both sides will appear continuous and homogeneous , the facing operation is completed. During this operation keep in mind to verify the engine performances , avoiding overloading by acting with pressure reduction in case the problem will appear. Might be happen that there's not removing material and shavings, in case increase the pressure. Usually the facing pressure can be set up by a value of 3-5 bar above the inertial pressure Proceed to take away the pipes ends from the facing tool and switched off the facing tool engine, remove the facing tool and place it into the support. Before carry out further operation remove all the shavings from the pipes and from the ground avoiding to dirty the faced pipes ends.

Possible drawback's description and relative solutions i. The engine does not start: 1. 2.

Check the electric connections and the safety micro-switch In case it's need to replace the engine the following operations must be done: 2a. Enlighten the screws connecting the engine to the reducing gear 2b. Disconnect the safety micro-switch connecting wires 2c. Remove the engine by means of pulling in upper direction 2d. To fit in the new engine just proceed on opposite, way , taking care to not strain the chain too much 2e. Connect the safety micro-switch connecting wires to the new engine after disconnect from the old one. ii. The blades does not remove material: 1. Wear and tear of one cutting side enlighten the screws and turn the blades using the other side. 2. Wear and tear of both cutting side of the blades replace with original spare parts.

Maintenance It's strongly suggested to keep always clean the blades and wash the pulleys by using a detergent. At regular intervals carry out a complete cleaning operation with a internal lubrication as well , as per following instructions: - Remove the carter by enlighten the screws - Take out the shavings might be present - Clean and lubricate the chain utilizing specific products - Enlighten the screws and remove the pulley and carry out the cleaning and the lubrication of the bearing .

7



c. Heating Mirror (Table 2 ) Description and operating The heating mirror is composed by: -. The heating mirror coated with green colour PTFE complete with thermometer and connecting box -. The support suitable for the heating mirror and the facing tool where is located the connecting box -. The electronic thermostat located on the connecting box .

On the display of the electronic thermostat, during the normal functioning , is displayed the heating mirror temperature.

á â P

the key UP

increase the temperature to be set up

the key DOWN decrease the temperature to be set up the key P allows to enter into the temperature programming

In order to set up a new temperature value , press gently the key P, on the display will appear the value set up , by means of using the keys UP e DOWN o select the new value and the Key P to save the value. hen the heating mirror reach the new selected temperature on the thermostat you can see a green led switched on.

1.

. .

.

Connect the plug to the power supply and check if the light power on is switched on, wait until the heating mirror achieve the selected temperature, during this operation the two lights will be switched on. Once achieved the selected temperature the lights will switched off and will switched on or off on when the thermostat would start in order to automatically keep the selected temperature. Before to proceed to the first welding wait until the lights has been switched on and off three times, this allows the stabilization of the temperature on the heating mirror surface. Take care to insert the heating mirror into the machine only after the facing operation has been completed, the lower part of the heating mirror is supplied with a stable to be insert into the slide bar of the machine's trolley and the upper part of the heating mirror is supplied with a support keeping the mirror in centred position. After inserting, keep the heating mirror in vertical position till the contact between mirror and pipe ends to be welded. Elapsed the phase t2 Continual heating ( see the Welding Cycle Graph ) opening the machine's trolleys, the heating mirror will come off one pipe end, in order to come off the other pipe end just give a blow on the handles , then take off the mirror and put it back into the support.

Important he heating mirror 's temperature during the working operations is always above 200 °C, therefore keep attention and utilize if possible protective gloves in order to avoid burns.



Possible drawback's descripti on and relative soluti ons i. The heating mirror doesn’t warm up: 1. Check if the light is switched off, in case check the plug 2. The light is switched on, probably a wire disconnected , check the contacts as follows: - Take off the plug from the power - Unscrew the nuts and take out the thermostat support - Unscrew the screws and remove the cap - Check all the electric connections and reassemble - Unscrew the screws and take out the cover - Check all the electric connections and reassemble 3. By utilizing a Tester check if all the resistances are in good condition ,if one or more are broken the heating mirror must be changed 4. By utilizing a tester check the working of the thermostat, in case substitute 5. For additional information on electric components, please refer to our Technical Dept .

Temperature of the welding mirror for welding HDPE and PP

Remember When welding PVDF, the temperature of the welding mirror should be adjusted for every wall thickness at 230°C +/-10%

Maintenance Please take care on handling the heating mirror in order to avoid damages to the PTFE coating. Keep always clean the PTFE coated surfaces, cleaning must be done with surface still warm by using a soft cloth or paper, avoiding abrasive materials in that might damage the PTFE coated surfaces. At regular intervals we suggest you to: - Clean the surfaces by a quick evaporation detergent (alcohol) - Check the tightening of the screws and the cable and plug condition - Verify the temperature differences on the heating mirror surfaces according to the following table: WELDING SURFACE OF THE MIRROR

∆Τ 1

∆Τ 2

∆Τ ΤΟ

< 250 °C > 250 °C

5 °C 7 °C

3 °C 3 °C

8 °C 10 °C

Τ

∆Τ 1

Maximum temperature difference on the mirror

surface ∆Τ 2 ∆Τ ΤΟ Τ

Temperature deviation for the adjustment Maximum accepted difference on the mirror s urface

9



. Hydraulic Unit (Table 4 ) General Descript ion and Operating Instruc tions

The basic components of the hydraulic unit are the following: Electric engine Hydraulic pump Oil tank Hydraulic unit controls Pressure accumulator Pressure gauge Metal frame • • • • • • •

Important ! Before begin the operation be sure that: The lever A is fixed into the special housing Substitute the metal plug with the plastic black and red plug ( pos. 2 table IV ) the plastic plug is supply with the machine into a plastic bag. Check the oil level and in case add as per instructions on maintenance paragraph. Check if the power supply is the same indicated on the engine's label (Tolerance +/- 10%) In case of generator utilisation it's compulsory that the generator is supplied with a tension stabilizer Start the engine by means of pushing the switch located sideways to the engine Once all the above operations have been done the hydraulic unit is ready and it's therefore possible to proceed as per instructions on the paragraph d1

Possible drawback's descripti on and relative soluti ons

i. Engine's replacement: Check that the electric plug is disconnected - Open the electric connections box and disconnect the micro switch cable - Enlighten the screws and take out the engine Take out the joints and insert them on the new engine - Reassemble the engine taking care that the joints are perfectly located on the own housings Check the anticlockwise rotation of the electric fan -

ii . Pressure accumulator's replacement: - Bring the pressure to zero and enlighten the bolt - Take out the fitting and replace the damaged accumulator with the new one - Tighten the bolt iii. Pressure gauge's replacement: - Bring the pressure to zero - Enlighten the nut holding the pressure gauge - Replace the pressure gauge and tighten the nut

10



iv. Hydraulic unit controls replacement: - Check that the electric plug is disconnected - Take out the micro switch by means of enlighten the screws - Enlighten the bolts and take out the hydraulic unit controls from the pump - Reassemble the new hydraulic unit controls taking care that the o-rings located on the lower part will be perfectly located into their own housings v. Flexible hoses replacement: - Bring the pressure to zero - Enlighten the fitting and replace the flexible hoses - Tighten the fitting vi. If the hydraulic unit cannot increase the pressure reasons could be : 1. The lever E is not closed. 2. The accumulator C is discharged or broken in this case replace with original spare part 3. Check if they are some leakages on hydraulic circuit.

d1. Hydraulic Unit Controls General Description The control lever A open and close the machine's trolley according to the position selected. Bring the lever A into position A2 (position with automatic return) the trolley is opening with the maximum pressure set up into the hydraulic unit In position A1 the lever shut down automatically the engine ( release position ). Bring the lever A into the position A3 ( position with hooking) the trolley is closing, the hooking of such position allow the operator handling.

The pressure by pass lever E allow ,by turning anticlockwise the pressure releasing , while turning clockwise allow the pressure increasing by means of using the hand wheel F and fixing. The hand wheel F of the pressure control allow the setting up of the pressure at the requested values by turning anticlockwise the pressure release , while turning clockwise the pressure increase .

A. B. C. D. E. F. G. H. I.

Control Lever Micro switch protection Accumulator Pressure gauge Pressure by pass Pressure contro l 0-100 bar Micro switch Micro switch screws Engine connecting cable

11



Operating Instructions In order to make easy the learning we shall proceed to the description step by step of all operations need in to complete a welding according to the following description: Important ! Before begin the following operation be sure that: The lever A is fixed into the special housing Substitute the metal plug with the plastic black and red plug the plastic plug is supplied with the machine into a plastic bag. 01. Fit the two pipes to be weld ( see relative instructions ) 02. By turning the lever E anticlockwise bring the pressure to zero, checking the pressure gauge D 03. Turn clockwise the lever E until closing ( please avoid using an excessive strength ) 04. Bring the lever A into position A3 05. By turning clockwise the hand wheel F achieve the inertial pressure value ( value of pressure need in order to allow the trolley moving ) note the value of inertial pressure read into the pressure gauge D, then by still operating the hand wheel F , increase the inertial pressure value by the welding theoretical pressure value as per attached table. 06. Achieved the true welding pressure value ( inertial pressure plus theoretical welding pressure ) bring the lever A into position A2. 07. Fit the facing tool (see relative instructions ) 08. By acting on lever E anticlockwise achieve a pressure value of approx 5 bar more than the inertial pressure value checked and then proceed to the facing tool operation (taking care that the engine's overloading). 09. At the end of the facing operation bring the lever A into position A3 and remove the facing tool. 10. Fit the heating mirror taking care that the temperature of the surfaces is the one selected (see relative instructions) 11. Bring the lever A into A3 in order to have the bead formation as per attached table, this operation must be done with the true welding pressure value. 12. After bead formation act on lever E anticlockwise in order to bring the pressure to zero and proceed to the heating time as per attached table. 13. Elapsed the heating time at pressure zero bring the lever A into position A2 and remove the heating mirror and immediately bring the lever A into position A3 and acting on lever E clockwise put in contact the two pipes until achieving the true welding pressure value by checking the pressure gauge D. These operations must be done according to the time indicated into the attached table. 14. Bring the lever A into position A1 and keep such situation for all the cooling time indicated into the attached table, taking care that the pressure will not decrease too much, in case bring for a little while the lever A into position A3 and put back into position A1 15. Elapsed the cooling time by acting on lever E anticlockwise bring the pressure to zero. 16. Take away the pipes welded

Possible drawback's descripti on and relative soluti ons i. The engine does not start: 1. Check the electric connections 2. Double check that the switch positioned on the engine is in 'on' position 3. Bring the lever A into position A3 enlighten the screws H move the micro switch G towards the internal part of the support B ; if the engine start the micro switch G must be set up. To make such setting up please remember that with lever A in A1 position the engine is off and with lever A in A2 and A3 the engine is on. Keeping enlighten the screws H, by using the lever A in A1 move the micro switch G forward and towards until it's positioned where the engine is off. Tighten the screws H, bring the lever A in A2 and double check that the engine is on , repeat the same in position A2. ii. The pressure does not increase: 1. Check the oil level and in case add as per instructions on maintenance paragraph. 2. Check that the lever E is well fixed 3. Check if they are some leakages on hydraulic circuit. iii. The pressure does not remain at fixed value: 1. The lever E is not closed. 2. The accumulator C is discharged or broken in this case replace with original spare part 3. Check if they are some leakages on hydraulic circuit.

Maintenance he hydraulic unit does not need particular maintenance nevertheless the following instructions must be followed: 1. Check periodically the oil level and in case add with oil type: ESSO NUTO H 68,SHELL TELLUS 68,MOBIL DTE 26,AGIP OSO 46 The level should not be lower than 5 cm from the tank maximum level. A checking every 15 working days it's strongly suggested. . Replace totally the oil every 6 months or after 500 working hours. . Keep clean the hydraulic unit with particular care on the tank and quick couplings. . Avoid to operate with rain or high humidity value and temperatures below - 5°C or above + 40°C. . During the transport it's suggested to put the metal plug instead of the plastic one.

12



e. Heating mirror disconnecting device Operating instructions You can set up the machine in this two different ways acting on the spacers and disconnecting device: Two fixed clamps and two sliding clamps Fig. 1 One fixed clamp and three sliding clamps Fig. 1a • •

In the first set up of the machine you will find the spacers fixed on the two fixed clamps and the disconnecting device between the central fixed clamp and the central sliding clamp. To set up the machine for the second position, as per picture 1a, put the spacers between the third and second sliding clamps and the disconnecting device between the sliding clamps and fixed clamp.

Sliding clamps

Fixed clamps

Sliding clamps

Fixed clamp Spacers

Disconnecting device

Figure 1 2 fixed clamps + 2 sliding clamps

Figure 1a 1 fixed clamp + 3 sliding clamps

The spacer and disconnecting device specific shape let a swift set up. You can set different distance between the two clamps simply by fixing the first clamp in the hole A and the second one in the holes B-CD.

Important ! The disconnecting device can be utilized only by means of assembling the spacers with their opposite holes (A and D).

2 Sliding clamps + 2 fixed clamps

3 slidi ng clamps + 1 fixed clamps

13



How to change the set up from two fixed clamps and two sliding clamps into one fixed clamp and three sliding clamps:

14

1.

By means of acting on the hydraulic unit close slighter the machine in order to take out the disconnecting device;

2.

Turn the two spacers (upper and lower);

3.

Put forward the connected clamp in order to remove the two spacers;

4.

Position spacers between the two central clamps;

5.

Fix the disconnecting device on the fixed clamp;

6.

By means of using the hydraulic unit approach the three sliding clamps toward the fixed clamp;

7.

Fix the other side of the disconnecting device on the third sliding clamp;



Butt Welding in brief 1.Machine's preparation 1a. Set up the working area so that welding is protected from the weather 1b. Position the machine's components as per following figure and eventually utilize wooden panels

1c. Connect the flexible hoses of the hydraulic unit to the machine 1d. Connect the plugs to the power supply (Hydraulic unit, Facing tool and Heating mirror) after checking that the main power supply is within a 10% of the specified one “ Warning Heating Mirror start t o warm up ! “ 1d. Select the correct temperature on the heating mirror 1e. In case fit the inserts of the diameter to be welded into the machine

2.Pipes positioning i nto the machine 2a. Open the movable trolley of the machine by means of acting the lever A Table V 2b. Position the pipes into the machine taking care to leave enough space for the facing tool inserting 2c. Check the pipes alignment in case adjust by means of tighten or loosing the clamps bolts 2d. Clean the pipe ends

3.Facing operation 3a. Open the movable trolley of the machine by means of acting the lever A Table V 3b. Fit in the facing tool between the two pipe's ends to be faced, by means of connecting the facing tool into the special supports 3c. Connect the safety pin and start the facing tool engine 3d. Approach the pipes ends towards the facing tool by means of acting on the hydraulic control unit (lever A Table V ) keeping a value of pressure allowing the facing of the surfaces and avoiding an overload of the drill engine. 3e.When shavings from both sides will appear continuous and homogeneous , the facing operation is completed. 3f. Proceed to take away the pipes ends from the facing tool and switched off the facing tool engine, remove the facing tool and place it into the support. 3g.Before carry out further operation remove all the shavings from the pipes and from the ground avoiding to dirty the faced pipes ends. 3h. Put in contact the two pipes ends to be welded and check if the eventual disjunction is within the values of the following table:

Outside diameter mm < 400 > 400

Port mm 0,5 1,0

In case the above values cannot be fulfilled the facing operation must be repeat.

4.Inertial pressure measurement 4a.By turning the lever E Table V anticlockwise bring the pressure to zero, checking the pressure gauge 4b.Turn clockwise the lever E Table V until closing 4c.Bring the lever A Table V into position A3 4d.By turning clockwise the hand wheel F achieve the inertial pressure value ( value of pressure need in order to allow the trolley moving ) note the value of inertial pressure read into the pressure gauge

15



Pressure-Time diagram for butt welding

1 2 3 4 5

= = = = =

Time requested for the bead formation with the specified wall thickness Time requested for the continual heating Time requested for the change over Time requested for bringing up the pressure time requested for cooling down

5.Heating up t1 5a.Fit the heating mirror taking care that the temperature of the surfaces is the one selected 5b.Bring the lever A Table V into position A3 in order to have the bead formation as per attached table, this operation must be done with the true welding pressure value: ( Inertial pressure + P1 ). 5c.Check the Bead formation wall thickness according to the attached welding table

6.Heating up t2 6a.After bead formation act on lever E Table V anticlockwise in order to bring the pressure to zero and proceed to the heating time at pressure P2.

7.Change over t3 7a.Elapsed the heating time at pressure P2 bring the lever A Table V into position A2 and remove the heating mirror and immediately bring the lever A into position A3 and acting on lever E clockwise put in contact the two pipes

8.Bringing up pressure t4 8a.Achieve the true welding pressure value: ( Inertial pressure + P1 = P5 ) by checking the pressure gauge, This operation must be done according to the time indicated into the attached welding table.

9.Cooling Down t5 9a.Bring the lever A into position A1 and keep such situation for all the cooling time indicated into the attached welding table ,taking care that the pressure will not decrease too much 9b.Elapsed the cooling time by acting on lever E anticlockwise bring the pressure to zero. 9c.Take away the pipes welded and leave them for the time t6 indicated on attached welding table

Important !!! In case of any doubt please refer to the specific instructions

16



Welding Parameters for HDPE pipes & fittings Pressure-Time diagram for butt welding

t1 = t2 = t3 = t4 = t5 = P1 =

Time requested for the bead formation with the specified wall thickness Time requested for the continual heating Time requested for the change over Time requested for bringing up the pressure time requested for cooling down Pressure during the bead formation and the cooling down, this value is the result of the formula: Pipe section( cm2 ) x Material thrust coefficient( Kg./cm2 ) ____________________________________________________________ = bar Total machine cylinders section( cm2 )

Material thrust coefficient for PE s 63 Material thrust coefficient for PP Total PT 315 cylinders section

P2 =

1,5 Kg./cm 2 1,0 Kg./cm 2 8,46 cm 2

Pressure during the continual heating, this value either for HDPE and PP is 0,1 Kg./cm2.

Optical checking of butt welding result

17



Welding Parameters for PE pipes and fittings he following tables show the values to be applied during the welding cycle as per previous instructions and graph. However in order to clarify once again the meaning of these values please kindly note: 1 = Time requested for the bead formation to be done with pressure value = P1 + inertial pressure 2 = Time requested for the continual heating to be done with pressure value = P2 + inertial pressure 3 = T ime requested for the change over 4 = Time requested for bringing up the pressure at the value of pressure = P1 + inertial pressure 5 = time requested for cooling down to be done with pressure value = P1 + inertial pressure 6 = time requested for cooling down the welded pieces out of the machine Important: Remember always to add the value checked of inertial pressure to the P1 and P2 values !!!!!!!

material HDPE

8,46

D

S

P1

bead

P2

t2

t3

t4

P5

t5

t6

mm

mm

bar

mm

bar

sec

sec

sec

bar

min

min

90 110 125 140 160 180 200 225 250 280 315 355

2,2 2,7 3,1 3,5 3,9 4,4 4,9 5,5 6,1 6,9 7,7 8,7

1,1 1,6 2,1 2,7 3,4 4,3 5,3 6,7 8,3 10,5 13,2 16,8

0,7 0,8 0,8 0,9 0,9 0,9 1, 1,1 1,1 1,2 1,3 1,4

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,9 1,1 1,4 1,8 2,2

26 32 37 42 47 53 59 66 73 83 92 104

5 5 5 5 5 5 5 6 6 6 6 7

5 5 5 5 6 6 6 6 6 7 7 7

1,1 1,6 2,1 2,7 3,4 4,3 5,3 6,7 8,3 10,5 13,2 16,8

5 6 6 7 7 7 8 9 9 10 11 13

3 4 5 5 6 7 7 8 9 10 12 15

material HDPE

Cylinder section cm2

PN 3,2

8,46

D

S

P1

bead

P2

t2

t3

t4

P5

t5

t6

mm

mm

bar

mm

bar

sec

sec

sec

bar

min

min

90 110 125 140 160 180 200 225 250 280 315 355

2,8 3,5 3,9 4,4 5 5,6 6,2 7 7,8 8,7 9,8 11,1

1,4 2,1 2,6 3,3 4,3 5,4 6,7 8,5 10,5 13,1 16,7 21,3

0,8 0,9 0,9 0,9 1, 1,1 1,1 1,2 1,3 1,4 1,5 1,6

0,2 0,3 0,4 0,4 0,6 0,7 0,9 1,1 1,4 1,8 2,2 2,8

34 42 47 53 60 67 74 84 94 104 118 133

5 5 5 5 6 6 6 6 6 7 7 7

5 5 6 6 6 6 6 7 7 7 8 8

1,4 2,1 2,6 3,3 4,3 5,4 6,7 8,5 10,5 13,1 16,7 21,3

6 7 7 7 8 9 9 10 11 12 13 14

4 5 6 7 8 8 9 11 12 13 15 17

material HDPE

18


PN 2,5


PN 4

8,46

D

S

P1

bead

P2

t2

t3

t4

P5

t5

t6

mm

mm

bar

mm

bar

sec

sec

sec

bar

min

min

90 110 125 140 160 180 200 225 250 280 315 355

3,5 4,3 4,9 5,4 6,2 7 7,7 8,7 9,7 10,8 12,2 13,7

1,7 2,5 3,3 4, 5,3 6,7 8,2 10,5 13, 16,2 20,6 26,0

0,9 0,9 1, 1, 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,9

0,2 0,3 0,4 0,5 0,7 0,9 1,1 1,4 1,7 2,2 2,7 3,5

42 52 59 65 74 84 92 104 116 130 146 164

5 5 5 6 6 6 6 7 7 7 8 8

5 6 6 6 6 7 7 7 8 8 9 9

1,7 2,5 3,3 4, 5,3 6,7 8,2 10,5 13, 16,2 20,6 26,0

7 7 8 8 9 10 11 12 13 14 15 17

5 6 7 8 9 11 12 13 15 16 18 21



Welding Parameters for PE pipes and fittings material HDPE


PN 6

8,46

D

S

P1

bead

P2

t2

t3

t4

P5

t5

t6

mm

mm

bar

mm

bar

sec

sec

sec

bar

min

min

90 110 125 140 160 180 200 225 250 280 315 355

5,1 6,3 7,1 8 9,1 10,2 11,4 12,8 14,2 15,9 17,9 20,1

2,4 3,6 4,7 5,9 7,6 9,6 12, 15,1 18,6 23,4 29,6 37,5

1, 1,1 1,2 1,3 1,4 1,5 1,6 1,8 1,9 2,1 2,3 2,5

0,3 0,5 0,6 0,8 1, 1,3 1,6 2, 2,5 3,1 3,9 5,0

61 76 85 96 109 122 137 154 170 191 215 241

6 6 6 6 7 7 7 8 8 9 9 10

6 7 7 7 8 8 9 9 10 10 11 12

2,4 3,6 4,7 5,9 7,6 9,6 12, 15,1 18,6 23,4 29,6 37,5

8 9 10 11 12 13 14 16 17 19 21 23

8 9 11 12 14 15 17 19 21 24 27 30

material HDPE


PN 10

8,46

D

S

P1

bead

P2

t2

t3

t4

P5

t5

t6

mm

mm

bar

mm

bar

sec

sec

sec

bar

min

min

90 110 125 140 160 180 200 225 250 280 315 355

8,2 10 11,4 12,8 14,6 16,4 18,2 20,5 22,8 25,5 28,7 32,3

3,7 5,6 7,2 9,1 11,8 14,9 18,4 23,3 28,8 36,1 45,7 58,0

1,3 1,5 1,6 1,8 2, 2,1 2,3 2,6 2,8 3,1 3,4 3,7

0,5 0,7 1, 1,2 1,6 2, 2,5 3,1 3,8 4,8 6,1 7,7

98 120 137 154 175 197 218 246 274 306 344 388

6 7 7 8 8 9 9 10 11 12 13 14

7 8 9 9 10 11 11 12 13 14 15 17

3,7 5,6 7,2 9,1 11,8 14,9 18,4 23,3 28,8 36,1 45,7 58,0

11 13 14 16 18 19 21 24 26 29 32 35

12 15 17 19 22 25 27 31 34 38 43 48

material HDPE


PN 16

8,46

D

S

P1

bead

P2

t2

t3

t4

P5

t5

t6

mm

mm

bar

mm

bar

sec

sec

sec

bar

min

min

90 110 125 140 160 180 200 225 250 280 315 355

12,5 15,2 17,3 19,4 22,1 24,9 27,6 31,1 34,5 38,7 43,5 49,0

5,4 8, 10,4 13, 17, 21,5 26,5 33,6 41,4 52, 65,8 83,5

1,8 2, 2,2 2,4 2,7 3, 3,3 3,6 4, 4,4 4,9 5,4

0,7 1,1 1,4 1,7 2,3 2,9 3,5 4,5 5,5 6,9 8,8 11,1

150 182 208 233 265 299 331 373 414 464 522 588

8 9 9 10 11 11 12 13 14 16 17 19

9 10 11 12 13 14 15 16 18 19 21 24

5,4 8, 10,4 13, 17, 21,5 26,5 33,6 41,4 52, 65,8 83,5

16 18 20 22 25 28 31 34 38 42 47 52

19 23 26 29 33 37 41 47 52 58 65 74

19



PE 100 σ 80 1.Welding of PE 100 σ 80 pipe with wall t hickness less than 20 mm elding Cycle he welding cycle is divided in 5 different phases : Bead Formation t1 PHASE 1 : Heating up t1 PHASE 2 : Change over t3 PHASE 3 : Bringing up pressure t4 PHASE 4 : Cooling Down under pressure t6 PHASE 6 : he following graphic show all the phases:

Pressure-Time diagram for butt welding of PE 100  80 pipe with wall thickness less than 20 mm

t1 = t2 = t3 = t4 = t6 = P2 = P1 = P5 =

Time requested for the bead formation with the specified wall thickness Time requested for the continual heating Time requested for the change over Time requested for bringing up the pressure Time requested for cooling down Pressure during the continual heating Pressure during the bead formation Pressure durin the coolin down

Important !! Remember always to add the value checked of the inertial pressure to all “P” ( P1,P2,P6 ) values in the tables

2.Welding of PE 100  80 pipe with wall thickness more than 20 mm elding Cycle he welding cycle is divided in 6 different phases : PHASE 1 : Bead Formation t1 PHASE 2 : Heating up t2 PHASE 3 : Change over t3 PHASE 4 : Bringing up pressure t4 PHASE 5 : Cooling Down under pressure P5 and t5 PHASE 6 : Cooling Down under pressure P6 and t6

he following graphic show all the phases:

Pressure-Time diagram for butt welding of PE 100 s 80 pipe with wall thickness more than 20 mm t1 = t2 = t3 = t4 = t5 = t6 = P2 = P1 = P5 = P6 =

Time requested for the bead formation with the specified wall thickness Time requested for the continual heating Time requested for the change over Time requested for bringing up the pressure Time requested for cooling down Time requested for cooling down Pressure during the continual heating Pressure during the bead formation Pressure during the cooling down Pressure during the cooling down

Important !! Remember always to add the value checked of the inertial pressure to all “P” ( P1,P2,P5,P6 ) values in the tables

0



Welding Tables for PE 100 σ 80 material PE 100 /

σ

Cylinder Section cm2

PN 4

80

D mm

S mm

P1 bar

bead mm

P2 bar

t2 sec

t3 sec

t4 sec

P5 bar

t5 min

90 110 125 140 160 180 200 225 250 280 315 355

2,2 2,7 3,1 3,5 4 4,4 4,9 5,5 6,2 6,9 7,7 8,7

1,1 1,6 2,1 2,7 3,5 4,3 5,3 6,7 8,4 10,5 13,2 16,8

0,7 0,8 0,8 0,9 0,9 0,9 1, 1,1 1,1 1,2 1,3 1,4

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,9 1,1 1,4 1,8 2,2

26 32 37 42 48 53 59 66 74 83 92 104

5 5 5 5 5 5 5 6 6 6 6 7

5 5 5 5 6 6 6 6 6 7 7 7

1,1 1,6 2,1 2,7 3,5 4,3 5,3 6,7 8,4 10,5 13,2 16,8

5 6 6 7 7 7 8 9 9 10 11 12

material PE 100 /

σ


PN 6

80

D mm

S mm

P1 bar

bead mm

P2 bar

t2 sec

t3 sec

t4 sec

P5 bar

t5 min

90 110 125 140 160 180 200 225 250 280 315 355

3,3 4 4,6 5,1 5,8 6,6 7,3 8,2 9,1 10,2 11,4 12,9

1,6 2,4 3,1 3,8 5, 6,4 7,8 9,9 12,2 15,3 19,3 24,6

0,8 0,9 1, 1, 1,1 1,2 1,2 1,3 1,4 1,5 1,6 1,8

0,2 0,3 0,4 0,5 0,7 0,8 1, 1,3 1,6 2, 2,6 3,3

40 48 55 61 70 79 88 98 109 122 137 155

5 5 5 6 6 6 6 6 7 7 7 8

5 6 6 6 6 7 7 7 8 8 9 9

1,6 2,4 3,1 3,8 5, 6,4 7,8 9,9 12,2 15,3 19,3 24,6

6 7 8 8 9 10 10 11 12 13 14 16

material PE 100 /

σ


PN 8

80

D mm

S mm

P1 bar

bead mm

P2 bar

t2 sec

t3 sec

t4 sec

P5 bar

t5 min

90 110 125 140 160 180 200 225 250 280 315 355

4,3 5,3 6 6,7 7,7 8,6 9,6 10,8 11,9 13,4 15 16,9

2,1 3,1 4, 5, 6,5 8,2 10,2 12,9 15,8 19,9 25,1 31,8

0,9 1, 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 2, 2,2

0,3 0,4 0,5 0,7 0,9 1,1 1,4 1,7 2,1 2,7 3,3 4,2

52 64 72 80 92 103 115 130 143 161 180 203

5 6 6 6 6 7 7 7 8 8 9 9

6 6 6 7 7 7 8 8 9 9 10 11

2,1 3,1 4, 5, 6,5 8,2 10,2 12,9 15,8 19,9 25,1 31,8

7 8 9 10 11 12 13 14 15 16 18 20

Heating Temperature :

8,46 P6 bar

t6 min

8,46 P6 bar

t6 min

8,46 P6 bar

t6 min

215°C for wall thickness less than 20 mm 230°C for wall thickness more than 20 mm

21




σ

8,46

D mm

S mm

P1 bar

bead mm

P2 bar

t2 sec

t3 sec

t4 sec

P5 bar

t5 min

P6 bar

t6 min

90 110 125 140 160 180 200 225 250 280 315 355

5,4 6,6 7,4 8,3 9,5 10,7 11,9 13,4 14,8 16,6 18,7 21,1

2,5 3,8 4,8 6,1 8, 10,1 12,5 15,8 19,4 24,3 30,8 39,2

1, 1,2 1,2 1,3 1,5 1,6 1,7 1,8 2, 2,2 2,4 2,6

0,3 0,5 0,6 0,8 1,1 1,3 1,7 2,1 2,6 3,2 4,1 5,2

65 79 89 100 114 128 143 161 178 199 224 271

6 6 6 6 7 7 8 8 8 9 10 10

6 7 7 7 8 8 9 9 10 11 11 10

2,5 3,8 4,8 6,1 8, 10,1 12,5 15,8 19,4 24,3 30,8 39,2

8 10 10 11 13 14 15 16 18 20 22 10 (sec)

13,1

24

material PE 100 /

σ


PN 16

80

8,46

D mm

S mm

P1 bar

bead mm

P2 bar

t2 sec

t3 sec

t4 sec

P5 bar

t5 min

P6 bar

t6 min

90 110 125 140 160 180 200 225 250 280 315 355

8,2 10 11,4 12,7 14,6 16,4 18,2 20,5 22,7 25,4 28,6 32,3

3,7 5,6 7,2 9, 11,8 14,9 18,4 23,3 28,7 36, 45,6 58,

1,3 1,5 1,6 1,8 2, 2,1 2,3 2,6 2,8 3, 3,4 3,7

0,5 0,7 1, 1,2 1,6 2, 2,5 3,1 3,8 4,8 6,1 7,7

98 120 137 152 175 197 218 265 287 314 346 383

6 7 7 8 8 9 9 10 10 10 10 10

7 8 9 9 10 11 11 10 10 10 10 10

3,7 5,6 7,2 9, 11,8 14,9 18,4 23,3 28,7 36, 45,6 58,

11 13 14 16 18 19 21 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec)

7,8 9,6 12, 15,2 19,3

24 26 28 32 35

material PE 100 /

σ


PN 20

80

8,46

D mm

S mm

P1 bar

bead mm

P2 bar

t2 sec

t3 sec

t4 sec

P5 bar

t5 min

P6 bar

t6 min

90 110 125 140 160 180 200 225 250 280 315 355

10,1 12,3 14 15,7 17,9 20,1 22,4 25,2 27,9 31,3 35,2 39,7

4,5 6,7 8,7 10,9 14,2 17,9 22,1 28, 34,5 43,3 54,8 69,7

1,5 1,7 1,9 2,1 2,3 2,5 2,7 3, 3,3 3,6 4, 4,5

0,6 0,9 1,2 1,4 1,9 2,4 3, 3,7 4,6 5,8 7,3 9,3

121 148 168 188 215 261 284 312 339 373 412 457

7 8 8 9 9 10 10 10 10 10 10 10

8 9 10 10 11 10 10 10 10 10 10 10

4,5 6,7 8,7 10,9 14,2 17,9 22,1 28, 34,5 43,3 54,8 69,7

13 15 17 19 21 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec)

6, 7,4 9,3 11,5 14,4 18,3 23,2

23 25 28 31 34 38 43


2


PN 10

80





σ


PN 25

80

8,46

D mm

S mm

P1 bar

bead mm

P2 bar

t2 sec

t3 sec

t4 sec

P5 bar

t5 min

P6 bar

t6 min

90 110 125 140 160 180 200 225 250 280 315 355

12,3 15,1 17,1 19,2 21,9 24,6 27,4 30,8 34,2 38,3 43,1 48,5

5,3 8, 10,3 12,9 16,8 21,3 26,3 33,3 41,1 51,5 65,2 82,8

1,7 2, 2,2 2,4 2,7 3, 3,2 3,6 3,9 4,3 4,8 5,4

0,7 1,1 1,4 1,7 2,2 2,8 3,5 4,4 5,5 6,9 8,7 11,

148 181 205 230 279 306 334 368 402 443 491 545

8 9 9 10 10 10 10 10 10 10 10 10

9 10 11 12 10 10 10 10 10 10 10 10

5,3 8, 10,3 12,9 16,8 21,3 26,3 33,3 41,1 51,5 65,2 82,8

15 18 20 22 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec)

5,6 7,1 8,8 11,1 13,7 17,2 21,7 27,6

25 28 30 34 37 41 46 52

material PE 100 /

σ


PN 32

80

8,46

D mm

S mm

P1 bar

bead mm

P2 bar

t2 sec

t3 sec

t4 sec

P5 bar

t5 min

P6 bar

t6 min

90 110 125 140 160 180 200 225 250 280 315 355

15 18,3 20,8 23,3 26,6 29,9 33,2 37,4 41,5 46,5 52,3 59

6,3 9,3 12,1 15,1 19,8 25, 30,8 39,1 48,2 60,4 76,5 97,2

2, 2,3 2,6 2,8 3,2 3,5 3,8 4,2 4,7 5,2 5,7 6,4

0,8 1,2 1,6 2, 2,6 3,3 4,1 5,2 6,4 8,1 10,2 13,

180 220 268 293 326 359 392 434 475 525 583 650

9 9 10 10 10 10 10 10 10 10 10 10

10 11 10 10 10 10 10 10 10 10 10 10

6,3 9,3 12,1 15,1 19,8 25, 30,8 39,1 48,2 60,4 76,5 97,2

18 21 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec) 10 (sec)

4, 5, 6,6 8,3 10,3 13, 16,1 20,1 25,5 32,4

24 26 30 33 36 40 45 50 55 62



23



Welding Parameters for PP pipes and fittings he following tables show the values to be applied during the welding cycle as per previous instructions and graph. However in order to clarify once again he meaning of these values please kindly note: 1= Time requested for the bead formation to be done with pressure value = P1+inertial pressure 2= Time requested for the continual heating to be done with pressure value= P2+inertial pressure 3 =Time requested for the change over 4 =Time requested for bringing up the pressure at the value of pressure = P1 + inertial pressure 5 =Time requested for cooling down to be done with pressure value = P1 + inertial pressure 6 =Time requested for cooling down the welded pieces out of the machine Important ! Remember always to add the value checked of inerti al pressure to the P1 and P2 values !!!!! !!

material PP D mm 90 110 125 140 160 180 200 225 250 280 315 355

S mm 2,2 2,7 3,1 3,5 3,9 4,4 4,9 5,5 6,1 6,9 7,7 8,7

P1 Bar 0,7 1,1 1,4 1,8 2,3 2,9 3,5 4,5 5,5 7, 8,8 11,2

bead mm 0,7 0,8 0,8 0,9 0,9 0,9 1, 1,1 1,1 1,2 1,3 1,4

P2 bar 0,1 0,1 0,2 0,2 0,3 0,4 0,5 0,6 0,7 0,9 1,2 1,5

material PP D mm 90 110 125 140 160 180 200 225 250 280 315 355

S mm 3,5 4,3 4,9 5,4 6,2 7 7,7 8,7 9,7 10,8 12,2 13,7

4

S mm 5,1 6,3 7,1 8 9,1 10,2 11,4 12,8 14,2 15,9 17,9 20,1

t2 sec 36 42 47 52 57 63 69 76 83 93 102 114

t3 sec 5 5 5 5 5 5 5 6 6 6 6 7

P1 Bar 1,1 1,7 2,2 2,7 3,5 4,5 5,5 7, 8,7 10,8 13,7 17,4

bead mm 0,9 0,9 1, 1, 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,9

P2 bar 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,9 1,2 1,4 1,8 2,3

t2 sec 52 62 69 75 84 94 102 114 126 140 156 174

t3 sec 5 5 5 6 6 6 6 7 7 7 8 8

bead mm 1, 1,1 1,2 1,3 1,4 1,5 1,6 1,8 1,9 2,1 2,3 2,5

P2 bar 0,2 0,3 0,4 0,5 0,7 0,9 1,1 1,3 1,7 2,1 2,6 3,3

t2 sec 71 86 95 106 119 132 147 164 180 201 225 251

P5 bar 0,7 1,1 1,4 1,8 2,3 2,9 3,5 4,5 5,5 7, 8,8 11,2

t5 min 3 4 5 5 6 7 7 8 9 10 12 13

t6 min 3 4 5 5 6 7 7 8 9 10 12 13

t4 sec 4,,,6 4,,,6 6,,,8 6,,,8 6,,,8 6,,,8 8,,,10 8,,,10 8,,,10 8,,,10 8,,,10 8,,,10

P5 bar 1,1 1,7 2,2 2,7 3,5 4,5 5,5 7, 8,7 10,8 13,7 17,4

t5 min 5 6 7 8 9 11 12 13 15 16 18 21

t6 min 5 6 7 8 9 11 12 13 15 16 18 21

Cylinder section cm 2 8,46

PN 6 P1 Bar 1,6 2,4 3,1 3,9 5,1 6,4 8, 10,1 12,4 15,6 19,7 25,

t4 sec 4,,,6 4,,,6 4,,,6 4,,,6 4,,,6 6,,,8 6,,,8 6,,,8 6,,,8 6,,,8 6,,,8 8,,,10


PN 4

material PP D mm 90 110 125 140 160 180 200 225 250 280 315 355


PN 2,5

t3 sec 6 6 6 6 7 7 7 8 8 9 9 10

t4 sec 6,,,8 6,,,8 6,,,8 8,,,10 8,,,10 8,,,10 10,,,15 10,,,15 10,,,15 10,,,15 16,,,20 16,,,20

P5 bar 1,6 2,4 3,1 3,9 5,1 6,4 8, 10,1 12,4 15,6 19,7 25,

t5 min 8 9 11 12 14 15 17 19 21 24 27 30

t6 min 8 9 11 12 14 15 17 19 21 24 27 30



Welding Parameters for PP pipes and fittings material PP D mm 90 110 125 140 160 180 200 225 250 280 315 355

S Mm 8,2 10 11,4 12,8 14,6 16,4 18,2 20,5 22,8 25,5 28,7 32,3

P1 bar 2,5 3,7 4,8 6, 7,9 10, 12,3 15,6 19,2 24,1 30,5 38,7

bead mm 1,3 1,5 1,6 1,8 2, 2,1 2,3 2,6 2,8 3,1 3,4 3,7

material PP D mm 90 110 125 140 160 180 200 225 250 280 315 355

S Mm 10 12,3 13,9 15,6 17,8 20 22,3 25 27,8 31,2 35,3 39,5

P2 bar 0,3 0,5 0,6 0,8 1,1 1,3 1,6 2,1 2,6 3,2 4,1 5,2

S Mm 12,5 15,2 17,3 19,4 22,1 24,9 27,6 31,1 34,5 38,7

t2 sec 108 130 147 164 185 207 228 256 284 316 354 398

t3 sec 6 7 7 8 8 9 9 10 11 12 13 14

P1 bar 3, 4,5 5,7 7,2 9,4 11,9 14,7 18,6 22,9 28,8 36,6 46,3

bead mm 1,5 1,7 1,9 2,1 2,3 2,5 2,7 3, 3,3 3,6 4, 4,5

P2 bar 0,4 0,6 0,8 1, 1,3 1,6 2, 2,5 3,1 3,8 4,9 6,2

t2 sec 130 158 177 197 224 250 278 310 344 384 434 484

t3 sec 7 8 8 9 9 10 11 12 12 13 15 16

bead mm 1,8 2, 2,2 2,4 2,7 3, 3,3 3,6 4, 4,4

P2 bar 0,5 0,7 0,9 1,2 1,5 1,9 2,4 3, 3,7 4,6

t2 sec 160 192 218 243 275 309 341 383 424 474

P5 bar 2,5 3,7 4,8 6, 7,9 10, 12,3 15,6 19,2 24,1 30,5 38,7

t5 min 12 15 17 19 22 25 27 31 34 38 43 48

t6 min 12 15 17 19 22 25 27 31 34 38 43 48

t4 sec 8,,,10 10,,,15 10,,,15 10,,,15 10,,,15 10,,,15 16,,,20 16,,,20 21,,,25 21,,,25 26,,,35 26,,,35

P5 bar 3, 4,5 5,7 7,2 9,4 11,9 14,7 18,6 22,9 28,8 36,6 46,3

t5 min 15 18 21 23 27 30 33 38 42 47 53 59

t6 min 15 18 21 23 27 30 33 38 42 47 53 59


PN 16 P1 bar 3,6 5,3 6,9 8,7 11,3 14,3 17,7 22,4 27,6 34,7

t4 sec 8,,,10 8,,,10 8,,,10 10,,,15 10,,,15 10,,,15 10,,,15 16,,,20 16,,,20 16,,,20 21,,,25 21,,,25


PN 12,5

material PP D mm 90 110 125 140 160 180 200 225 250 280


PN 10

t3 sec 8 9 9 10 11 11 12 13 14 16

t4 sec 10,,,15 10,,,15 10,,,15 16,,,20 16,,,20 16,,,20 16,,,20 21,,,25 21,,,25 26,,,35

P5 bar 3,6 5,3 6,9 8,7 11,3 14,3 17,7 22,4 27,6 34,7

t5 min 19 23 26 29 33 37 41 47 52 58

t6 min 19 23 26 29 33 37 41 47 52 58

25



PT 355 Basic Machine , Code: PT355B

6

Pos.

Code

Description

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PT355B01 PT355B02 PT355B03 PT355B04 PT355B05 PT355B06 PT355B07 PT355B08 PT355B09 PT355B10 PT355B11 PT355B12 PT355B13 PT355B14 PT355B15 PT355B16 PT355B17 PT355B18 PT355B19 PT355B20 PT355B21 PT355B22 PT355B23 PT355B24 PT355B25 PT355B26

nut UNI 5721 5s m 10 z washer UNI 6592 m 10 connecting rod screw TCEI UNI 5931 8.8 side support nut UNI 5721 5s m 8 z washer UNI 6592 m 8 tie rod first half Clamp lower first half Clamp upper connecting pipe hose quick coupling M/F 1/4 fitting TN 96 10 LR fitting TN 126 10LR washer 1/4 Upper Cylinder label label label second half Clamp lower second half Clamp upper 35.20 FB1 bush third half Clamp lower third half Clamp upper 35.25 FB1 bush

6 6 3 4 1 6 6 6 1 1 3 2 1 2 2 4 1 1 1 2 1 1 2 1 1 2

PT 355 Basic Machine , Code: PT355B

0,58 0,03 5,12 0,16 263,97 0,29 0,03 5,60

16,03 18,85 48,35 24,48 3,55 0,61 320,58 1,15 1,06 0,19

1,92

3,42

Pos.

Code

Description

Qty

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

PT355B27 PT355B28 PT355B29 PT355B30 PT355B31 PT355B32 PT355B33 PT355B34 PT355B35 PT355B36 PT355B37 PT355B38 PT355B39 PT355B40 PT355B41 PT355B42 PT355B43 PT355B44 PT355B45 PT355B46 PT355B47 PT355B48 PT355B49 PT355B50 PT355B51

screw TCEI UNI 5931 8.8 10x25 connecting rod fourth half Clamp lower fourth half Clamp upper nut 30x1,5 side support nut tie rod washer tie rod tie rod tie rod pivot pin stopper screw rod washer Lower Cylinder fitting TN 92 10 LR (1/4 M) cap ABS 22X2 screw TCEI UNI 5931 8.8 10x20 plug 80x30 pipe transport Label label ITS - TECNODUE 160X50 rivet 3x7 ground support Tie Rod complete Kit

3 2 1 1 2 1 8 8 8 8 1 1 2 1 1 1 2 4 4 4 2 2 1 4 2 1

0,19 0,67

2,27 263,97 4,48 1,15 19,84 3,07 3,01 48,99 4,45 61,02 6,69 311,26 2,53 0,16 0,19 1,41 10,43 1,15 4,51 0,03 52,35 28,51



Upper Cylinder , Code: PT355B17 Pos .

Code

Description

Qty

1 2 3 4 5 6 7 8 9 10 11 12

PT355B 1701 PT355B 1702 PT355B 1703 PT355B 1704 PT355B 1705 PT355B 1706 PT355B 1707 PT355B 1708 PT355B 1709 PT355B1710 PT355B1711 PT355B1712

gasket GHK 313 35.0 43.6 5.3 38.0 35.40 FB1 bush gasket I/GR 0350 NCR cylinder upper head o-ring NBR 70 2.62x50.47 (136) stopper gasket E/GR 0420 NPS cylinder stem stopper cylinder housing screw TCEI UNI 5931 8.8 6x10 washer 6x12x1,5 PT 355 Gasket Kit ( 1 Cylinder )

2 2 2 2 2 2 1 1 2 1 2 2 1

Lower Cylinder , Code: PT355B42 2,11 2,78 10,53 33,89 0,26 3,71 8,77 83,71 5,95 39,87 0,10 0,10 34,53

Pos.

Code

Description

Qty

1 2 3 4 5 6 7 8 9 10

PT355B4201 PT355B4202 PT355B4203 PT355B4204 PT355B4205 PT355B4206 PT355B4207 PT355B4208 PT355B4209 PT355B4210

gasket GHK 313 35.0 43.6 5.3 38.0 35.40 FB1 bush gasket I/GR 0350 NCR cylinder upper head o-ring NBR 70 2.62x50.47 (136) stopper gasket E/GR 0420 NPS cylinder stem stopper cylinder housing PT 355 Gasket Kit ( 1 Cylinder )

2 2 2 2 2 2 1 1 2 1 1

2,11 2,78 10,53 33,89 0,26 3,71 8,77 83,71 5,95 39,87 34,53

27



PT 355 Facing Tool , Code: PT355F

8

Pos.

Code

Description

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PT355F01 PT355F02 PT355F03 PT355F04 PT355F05 PT355F06 PT355F07 PT355F08 PT355F09 PT355F10 PT355F11 PT355F12 PT355F13 PT355F14 PT355F15 PT355F16 PT355F17 PT355F18 PT355F19 PT355F20 PT355F21 PT355F22 PT355F23 PT355F24

drill HB 723 S cable stopper PG13,5 box support box TAIS 62x80x38 3V x 1/2" cable stopper screw TCEI UNI 5931 8.8 4x10 terminal mm 2 2,5 FORBOX plastic stub142X36 holder 1015 / 10 washer 5x15x1,5 screw TCEI UNI 5 931 8.8 5x10 pin s D.2.3 screw TCEI UNI 5931 8.8 4x12 z washer 4x12x1.5 chain D.1.6 cableH07 RNF 3G1 cable stopper stopper prolonged screw TCEI UNI 5931 8.8 5x35 pinion holder joint 1/2'' x 3/16'' chain 1/2" x 3/16"

1 1 1 1 2 9 0,4 3 1 1 1 1 1 1 1 0,2 0,8 1 1 1,5 2 1 1 1,2

PT 355 Facing Tool , Code: PT355F 1,66 30,02 21,34 0,90 0,06 2,34 0,10 0,16 0,03 0,06 11,81 0,48 0,06 0,03 2,40 2,27 2,27 25,54 2,50 0,06 8,74 1,98 12,06 1,60

Pos.

Code

Description

Qty

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

PT355F25 PT355F26 PT355F27 PT355F28 PT355F29 PT355F30 PT355F31 PT355F32 PT355F33 PT355F34 PT355F35 PT355F36 PT355F37 PT355F38 PT355F39 PT355F40 PT355F41 PT355F42 PT355F43 PT355F44 PT355F45 PT355F46 PT355F47 PT355F48

pinion Z=10 carter ring carter cover label label label carter screw TCEI UNI 5931 8.8 8x50 screw TPS UNI 6109 a2 4x12 blade 4 holes disk crown gear 1/2" X 3/16" Z=76 screw TPSEI 10.9 6x16z screw TCEI UNI 5931 8.8 8x50 rivets 2,5x6,5 label ITS - TECNODUE 80X25 facing tool support screw TCEI UNI 5931 8.8 8x30 eccentric label bearing EST 16018 disk Cable H07 RNF 3G1, strip TY5272MXR

1 1 1 1 1 1 1 4 8 2 1 1 4 1 4 1 1 1 1 1 2 1 3,3 6

13,22 12,03 2,08 0,19 1,15 1,06 7,78 0,19 0,06 18,82 260,93 94,05 0,06 0,19 0,03 3,33 333,98 0,13 51,04 0,19 28,58 250,05 2,66 0,96



PT 355 Heating Mirror , Code: PT355T Pos.

Code

Description

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

PT355T01 PT355T02 PT355T03 PT355T04 PT355T05 PT355T06 PT355T07 PT355T08 PT355T09 PT355T10 PT355T11 PT355T12 PT355T13 PT355T14 PT355T15 PT355T16 PT355T17 PT355T18 PT355T19 PT355T20 PT355T21 PT355T22 PT355T23 PT355T24 PT355T25 PT355T26 PT355T27 PT355T28 PT355T29

thermometer LIQ.DN.52. o-ring NBR 70 1.78x50.52 (033) label screw TCEI UNI 5931 a2 5x12 cover gasket D.5 1.5V o-ring NBR 70 1.78x101.32 (045) screw TCEI UNI 5931 a2 5x30 washer grower UNI 1751 m5 z terminal mm 2 2,5 FORBOX terminals 4/6 mm 2 cable stopper handle cable stopper cableH07 RNF 7G1,5 heating mirror spacer probe PT100 OHM l MT 0.5 spacer gasket box rubber handle D. 30 lamp lamp support regulator label label ITS - TECNODUE 80X25 label label label

1 1 3 2 1 0,2 1 8 8 0,4 3 1 2 3,3 1 4 1 1 4 1 1 1 1 1 1 1 1 1 1

48,35 0,29 0,74 0,10 25,60 1,70 0,42 0,16 0,03 2,34 0,48 4,45 3,68 9,54 704,06 0,77 26,02 17,89 0,90 80,80 2,46 2,11 1,98 180,96 0,19 3,33 1,15 1,06 1,06

PT 355 Heating Mirror , Code: PT355T Pos.

Code

Description

Qty

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

PT355T30 PT355T31 PT355T32 PT355T33 PT355T34 PT355T35 PT355T36 PT355T37 PT355T38 PT355T39 PT355T40 PT355T41 PT355T42 PT355T43 PT355T44 PT355T45 PT355T46 PT355T47 PT355T48 PT355T49 PT355T50 PT355T51 PT355T52 PT355T53 PT355T54 PT355T55 PT355T56 PT355T57

box thermostat screw 7687 4.8 4x14z screw TCEI UNI 5931 8.8 4x8 relay 230VAC 30A nuts UNI 5588 CL 8 m 4 red female connection 6.35x0.8 blue female connection 6.35x0.8 yellow female connection 6.35x0.8 joint nut ISO M25x1.5 CE nut PG11 washer UNI 6592 m 4 nuts CL 8 m4 cable stopper cableH07 RNF 3G1,5 protection deviator relay support 40.51 / 52 / 61 rod rivet 4x12 all insulated pipe 1 MM2 P=8 MM terminal nut UNI 5588 m 3 connector UTGO 12 8S connector 8 pins screw TSPI UNI 6109 3x12 screw TC UNI 6107 3x10 relay circuit 10A 24VDC

1 4 2 1 2 5 8 1 1 1 1 4 4 1 3,3 1 1 1 1 1 4 0,2 4 1 1 1 3 1

36,48 0,03 0,06 37,70 0,03 0,26 0,26 0,32 0,29 1,28 0,38 0,03 0,03 1,57 2,66 4,03 13,82 9,70 5,09 0,06 0,03 20,61 0,03 12,38 15,81 0,03 0,03 6,53

29



PT 315 Hydraulic Unit , Code: PT315A

0

Pos.

Code

Description

Qty

1 2 3

PT315A01 PT315A02 PT315A03

hose R1T M 1/4 + FD 1/4 L=2500 oil tank LT.2 washer 1/2

2 1 1

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PT315A04 plug 1/2 PT315A05 o-ring NBR 70 5.33x107.20 (347) PT315A06 ring UP 100 PT315A07 filter 150 M UP 100 PT315A08 pump 2.5 PT315A09 o-ring body kit UP 100 PT315A10 hydraulic complete UP100 mod.235 PT315A11 pressure valve PT315A12 body pump PT315A13 distributor block HD 104 PT315A14 o-ring NBR 70 1.78x11.11 (806) PT315A15 nipples M 1/4 PT315A16 washer 1/4 PT315A17 distributor TC2 PT315A18 label PT315A19 bellow HD 104 PT315A20 screw TCEI UNI 5931 8.8 6x70z PT315A21 nut CL 8 m4 PT315A22 micro ASITZ 7141 PT315A23 screw TCEI UNI 5931 8.8 4x30 z PT315A24 pressure regulating valve VM03/M PT315A25 by pass valve V03/M PT315A26 by pass lever handle V03/M PT315A27 distributor lever HD 104 L.185 PT315A28 connector FT 299 44 M 1/4'' PT315A29 screw TCEI UNI 5931 8.8 6x20 PT315A30 washer grower UNI 1751 m8 z PT315A31 screw TCEI UNI 5931 8.8 8x25 PT315A32 screw TPSEI 10.9 6x16z

1 1 1 1 1 1 1 1 1 1 3 2 7 1 1 1 4 2 1 2 1 1 1 1 1 4 4 4 4

PT 315 Hydraulic Unit , Code: PT315A 36,00 23,04 0,35

Pos.

Code

Description

Qty

33 34 35

PT315A33 PT315A34 PT315A35

rivet 3x7 screw 1/4 GAS adaptor 90° 1/4 M 18X1.5 pressure gauge D.100 range 0160bar washer 18X1.5 accumulator L 01/8 con 20GR. olio screw 7981 3.5x19z switch label box condenser 20MF fan cover MEC 80 fan MEC 80 cableH07 RNF 2G1 engine P80/4M HP1 B5/B14 V220 cableH07 RNF 3G1,5 label ITS - TECNODUE 80X25 label washer label protection N°2 flange joint HP 0.75/1 support 20-22 washer fl m 10x30x2,5 screw TCEI UNI 5931 8.8 10x25 frame washer 6x12x1,5 fixing kit UP 100 quick coupling M/F 1/4

4 1 1

0,03 2,27 14,50

1 1 1 4 1 1 1 1 1 1 0,4 1 3 1 1 4 1 1 1 1 4 2 2 1 4 1 1

106,56 0,29 92,96 0,03 7,17 0,19 15,62 28,80 7,46 3,71 2,18 244,67 2,66 3,33 1,15 0,64 1,06 37,22 51,90 64,80 0,80 0,10 0,19 73,50 0,10 20,42 48,35

1,31 36 PT315A36 1,89 37 PT315A37 13,34 38 PT315A38 20,80 39 PT315A39 253,12 40 PT315A40 20,16 41 PT315A41 684,26 42 PT315A42 101,09 43 PT315A43 280,32 44 PT315A44 49,89 45 PT315A45 0,06 46 PT315A46 1,18 47 PT315A47 0,22 48 PT315A48 716,93 49 PT315A49 0,19 50 PT315A50 5,09 51 PT315A51 0,19 52 PT315A52 0,03 53 PT315A53 68,80 54 PT315A54 0,10 55 PT315A55 68,93 56 PT315A56 66,53 57 PT315A57 13,44 58 PT315A58 8,54 59 PT315A59 10,82 60 PT315A60 0,06 61+62 0,03 63 PT315A63 0,13 0,06



Electric Drawings 230V Single Phase

31

Pt 355 Manual

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