PROJECT SPECIFICATION
TAKREER PROJECT No 5578 Agreement no 07-5578-F-1
RUWAIS REFINERY EXPANSION PROJECT
COMPANY Doc. No. 5578- DGS -PU-020 ENG Doc. 25418-1000-3PS-P000-P0020
Rev. 5
PROJECT SPECIFICATION PIPING CLASS INDEX
RUWAIS REFINERY EXPANSION PROJECT FRONT END ENGINEERING DESIGN
INTERNATIONAL BECHTEL CO. LTD.
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD..
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TAKREER PROJECT No 5578
PROJECT SPECIFICATION PIPING CLASS INDEX
TAKREER
Agreement no 07-5578-F-1
RUWAIS REFINERY EXPANSION PROJECT
COMPANY Doc. No. 5578- DGS -PU-020 ENG Doc. 25418-1000-3PS-P000-P0020
Rev.5
This page is a record of all revisions of this document. All previous issues are hereby superseded and are to be destroyed.
REV
DATE
5 4 3 2 1 0
23-04-09 03-03-09 07-01-09 13-11-08 13-08-08 13-06-08
REASON FOR ISSUE
Reissued for IFF Reissued for IFF Reissued for IFF Reissued for IFF IFF IFA
BY
CHKD
CFJ CFJ CFJ CFJ CFJ CFJ
CM CM CM CM CM CM
DISC
PEM
RW/CC RW/CC RW/CC RW/CC RW/CC RW/CC
AG AG AG AG AG AG
APPROVED PMC
COMPANY
Signed (Initials)
NOTES: Revisions after IFD are denoted as follows: (a) By a vertical line in the right-hand margin against the revised text. (b) By a triangle symbol for graphics, the revision number being denoted within the symbol. Revision symbols are positioned adjacent to the revision. (c) CHKD = Checked by, DISC = Discipline Lead, PEM = Project Engineer Manager, PMC = Project Management Consultant.
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TAKREER
TAKREER PROJECT No 5578
PROJECT SPECIFICATION PIPING CLASS INDEX
Agreement no 07-5578-F-1
RUWAIS REFINERY EXPANSION PROJECT
COMPANY Doc. No. 5578- DGS -PU-020 ENG Doc. 25418-1000-3PS-P000-P0020
Rev.5
PARAGRAPHS REVISED IN THIS ISSUE Para. No.
Para. No.
Para. No.
Para. No.
4.0 Para 5.0 – various revisions as marked
HOLDS in this issue No.
Section
Hold on
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TAKREER
RUWAIS REFINERY EXPANSION PROJEC
1.
GENERAL.......
PROJECT SPECIFICATION PIPING CLASS INDEX
TAKREER
TAKREER PROJECT No 5578 Agreement no 07-5578-F-1
RUWAIS REFINERY EXPANSION PROJECT
1.
COMPANY Doc. No. 5578- DGS -PU-020 ENG Doc. 25418-1000-3PS-P000-P0020
Rev.5
GENERAL This specification replaces the Piping Class Index section of Design General Specification No DGS-PU-003 Appendix 5 Revision 0.
1.1
PURPOSE This specification is intended for use as the Index for all Piping Classes.
2.
CODES AND STANDARDS The following Code and Standard referred to shall apply. 15th January 2008 is the effective date for codes and standards i.e. the edition of codes or standards current on that date shall be the one to be used.
2.1
CODES, REGULATIONS AND STANDARDS ASME B16.5 ASME B16.47 ASME B31.3
3.
Pipe Flanges and Flanged Fittings Large Diameter Steel Flanges Process Piping
REFERENCE DOCUMENTS The project specifications tabulated below form part of this specification.
3.1
PROJECT STANDARD SPECIFICATIONS
Project Specifications 25418-3000-3PS-P000-P0003
AMD Number 5578-AMD-PU-003
25418-3000-3PS-P000-P0010
5578-AMD-PU-010
25418-3000-3PS-P000-P0011
5578-AMD-PU-011
25418-1000-3PS-P000-P0016
5578-AMD-PU-016
25418-3000-3PS-P000-P0021 25418-3000-3PS-P000-P0022
5578-DGS-PU-021 5578-DGS-PU-022
Specification Title Technical Specification for Piping Systems Requirements for Glass Fiber Reinforced Epoxy and Polyester Pipes and Fittings Connections Design and Installation of Glass Fiber Reinforced Epoxy and Polyester Piping Piping Material Purchase Specification (SPE Specs) Material Classes – Class 150 Process Material Classes – Class 300 Process
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TAKREER
PROJECT SPECIFICATION PIPING CLASS INDEX
TAKREER PROJECT No 5578 Agreement no 07-5578-F-1
RUWAIS REFINERY EXPANSION PROJECT
COMPANY Doc. No. 5578- DGS -PU-020 ENG Doc. 25418-1000-3PS-P000-P0020
Project Specifications 25418-3000-3PS-P000-P0023 25418-3000-3PS-P000-P0024
AMD Number 5578-DGS-PU-023 5578-DGS-PU-024
25418-3000-3PS-P000-P0025 25418-3000-3PS-NW00-N0004
5578-DGS-PU-025 5578-AMD-MW-004
25418-3000-3PS-NW00-N0008
5578-AMD-MW-008
25418-3000-3PS-NWP0-N0001
5578-AMD-MW-002
4.
Rev.5
Specification Title Material Classes – Class 600 Process Material Classes – Class 900 & above Process Material Classes – Utility Classes Materials and Fabrication Requirements for CS Piping and Equipment in Severe Service Design General Specification Metallic Materials Amendment to Design General Specification DGS-MW-002 (Welding, NDE and Prevention of Brittle Fracture of Piping)
CLARIFICATIONS The Piping Class Index has been modified to include Service Codes, and the Service column has been revised to include the latest philosophy concerning Low Severe Service (LSS), SOUR and TOXIC services. The following materials shall be purchased to NACE MR0103: (Note EPC Contractor to confirm and develop) All CS and LTCS material designated ‘LSS’. Stainless Steel type 316, 321, 347, 321/347. 1.25% Chrome 0.5% Moly. 2.25% Chrome 1.0% Moly. UNS S32760 Duplex Stainless Steel. Alloy 20 All valves in piping classes which include wet or dry H2S (50-3000 ppmw), or TOXIC (> 3000 ppmw), shall have soft seats/seals/packing etc. suitable for the specified services. Supplier to provide details at the bid stage. Pressure and temperatures have been fully rated for the class 150 and 300 classes except for sizes above 24”. Piping Class Numbers have been given a suffix ‘R’ to signify they are being developed for the Ruwais Refinery Expansion Project. New Piping Classes will utilize existing numbers for a similar service with the addition of suffix ‘MR’, e.g. 33020MR.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 6 of 43
PROJECT SPECIFICATION PIPING CLASS INDEX
TAKREER
TAKREER PROJECT No 5578 Agreement no 07-5578-F-1
RUWAIS REFINERY EXPANSION PROJECT
COMPANY Doc. No. 5578- DGS -PU-020 ENG Doc. 25418-1000-3PS-P000-P0020
Rev.5
Note that piping classes shall be to the requirements of ASME B31.3 unless otherwise stated. For additional material requirements see Piping Material Purchase Specification (SPE Specs) 25418-1000-3PS-P000-P0016. The following services have not been allocated piping classes. Contractor to investigate if required and develop at the EPC stage. Breathing Air
BGA
Piping Classes for High Severe Service (HSS)
Bolting not meeting the requirements of Section 5 and Table 8 of MR0103 shall only be used on flanges or other parts that are not directly exposed to ‘Wet H2S / SOUR’ environments, and must be directly exposed to the atmosphere at all times (see Paragraph 5.2.1.1 of MR0103).
Flanges and Gaskets above those specified in ASME B16.47 for series ‘A’ (see below) shall be designed by the EPC Contractor: > 60” NPS >48” NPS > 24” NPS
Class 150 – 600 Class 900 Class 1500 - 2500
All CR (Neoprene) gaskets shall be suitable for 87°C minimum Design Temperature. Supplier to confirm at the bid stage.
5.
PIPING CLASS INDEX See following pages.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED Page 7 of 43
LINE CLASS
CA (MM)
RATING FACING
11020MR
3
150 RF
PIPE Carbon Steel, A106-B
VALVE INTERNAL
BOLTS
GASKETS
410
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5
5 to 65
PWHT
(145 transient)
11025XR
3
150 RF
Carbon Steel, A106-B LSS
410 NACE
B7
316L/Graph SPW
ASME B16.5
minus 15 to 200
Yes
SERVICE
SERVICE CODE
Service Air
UA
Dry Process Air UOP (MS-1)
DA
Lean Amine, Amine Drain, Lean Amine w/ H2S
P AD P
(H2S < 50 ppm) (LSS) 11045MR
3
150 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
ASME B16.5
265
11050MR
3
150 RF
Carbon Steel, A106-B LSS
316 & Stellite NACE
B7M
316L/Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 370
PA
HY P P
11050XR
3.2
150 RF
Carbon Steel, A106-B
Assigned to UOP for line class PR-30
Hydrogen, Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2 ) Fuel Gas (LSS, 50 - 3000 ppm H2S) (UOP B1A2) * PWHT for UOP units only UOP – Not Used
11051HR
3
150 RF
Carbon Steel, A106-B
Not Used
Not Used
11051LR
3
150 RF
Carbon Steel, A106-B TOXIC
410
B7
316L/Graph SPW
ASME B16.5
*
Combustion Air
minus 15 to 200
Hydrocarbons w/ H2S LPG w/ H2S LPG High Pressure Flare Low Pressure Flare
FG
P P P HF LF
(TOXIC, H2S > 3000 ppm)
11051MR
3
150 RF
Carbon Steel, A106-B TOXIC
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
410
B7
316L/Graph SPW
ASME B16.5
Hydrocarbons w/ H2S
201 to 400 Max 425 uninsulated Max 400 insulated
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
P
(TOXIC, H2S > 3000 ppm)
Rev 5
Date 29 April 2009
Page 8 of 43
LINE CLASS
CA (MM)
RATING FACING
11051XR
3
150 RF
PIPE Carbon Steel, A106-B
VALVE INTERNAL
BOLTS
GASKETS
410
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5
minus 15 to 265
*
## 12 kg/cm2 @ 196°C only 11051YR
3
150 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
ASME B16.5
$$ Foaming Solution = 87 DRY 48 FLOWING ##
201 to 400
*
Max 425 uninsulated Max 400 insulated
(435 for 1 hour every 4 years-Shaw)
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
SERVICE Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2 ), Hydrocarbons w/ Caustic / Amine Process Water * PWHT for Caustic & Amine service only SR/Cracked Slops Methanol-General Chemicals, Closed Chemical Sewer, Acid Sewer, Flushing Oil, Refinery Fuel Oil, Fuel Gas, Dry Process Air, Service Air Process Service Air, Instrument Air (Dew Point: minus 20 degC or lower.), Hydrocarbon Drain, Vent Gas Atmospheric, Nitrogen $$ Foaming Solution ## Fresh Cooling Water Supply ## Fresh Cooling Water Return Max conditions as noted Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2), Hydrocarbons w/ Caustic / Amine Vent Gas Atmospheric Process Service Air DSO + Caustic Heavy Slops *PWHT for Caustic/ Amine Service Only
Date 29 April 2009
SERVICE CODE P P P P PW
P CH CC CY FL FO FG DA UA PA IA HD VA UN FS FCWS FCWR P P P P VA PA P P
Page 9 of 43
LINE CLASS
CA (MM)
RATING FACING
11052MR
3
150 RF
PIPE Carbon Steel, A106-B
VALVE INTERNAL
BOLTS
GASKETS
316 & Stellite
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5 (And as per API 941)
minus 15 to 370
PWHT
SERVICE Hydrogen (up to 100%) Hydrocarbons w/ H2 (pp > 7.1 kg/cm2)
SERVICE CODE HY P
UOP (B1A2) Lummus 11053MR
3
150 RF
Carbon Steel, A106-B LSS/TOXIC
316 & Stellite NACE
B7M
316L/Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 370
11054MR
3
150 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
ASME B16.5
minus 15 to 200
11055MR
6
150 RF
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
201 to 400
11055YR
6
150 RF
Carbon Steel, A106-B LSS/TOXIC
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
410/316 NACE
B7M
316L/Graph SPW
COMPANY Doc. No. 5578-DGS-PU-020
ASME B16.5
*
(LSS/TOXIC, H2S > 3000 ppm) UOP (B1A2) * PWHT For UOP Units only LPG
*
minus 15 to 200
ENG Doc. 25418-1000-3PS-P000-P0020
Hydrogen, Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2) Process Water
*
Rev 5
Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp < 7.1 kg/cm2) Sour Water, Sour Water Drain * PWHT where shown on P&ID/LDT (LSS/TOXIC, H2S > 3000 ppm) Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp < 7.1 kg/cm2), Sour Water, Sour Water Drain Process Water * PWHT where shown on P&ID/LDT (LSS/TOXIC, H2S > 3000 ppm)
Date 29 April 2009
HY P P PW
P
P P WA WAD
P P WA WAD PW
Page 10 of 43
LINE CLASS
CA (MM)
RATING FACING
11058MR
6
150 RF
11060MR
6
150 RF
PIPE Carbon Steel, A106-B LSS
Carbon Steel, A106-B
VALVE INTERNAL 410/316 NACE
316 & Stellite
BOLTS
GASKETS
B7M
316L/Graph SPW
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5
minus 15 to 255
*
ASME B16.5 (And as per API 941)
minus 15 to 370
SERVICE Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2) Process Water * PWHT where shown on P&ID/LDT (LSS, H2S 50-3000 ppm) Hydrogen Hydrocarbons w/ H2 (pp > 7.1 kg/cm2)
SERVICE CODE P P PW
HY P
(UOP B1A4) 11060YR
6
150 RF
Carbon Steel, A106-B LSS
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 220
*
Hydrocarbons w/ H2 (pp < 7.1 kg/cm2) Hydrocarbons w/ WET H2S Sour Water Process Water
P P WA PW
* PWHT where shown on P&ID/LDT. (LSS 50 - 3000 ppm H2S)
11065MR
6
150 RF
Carbon Steel, A106-B
410 & Stellite
B7
316L/Graph SPW
ASME B16.5
Catalyst with/ without hydrocarbons
201 to 400
CT
Max 425 uninsulated Max 400 insulated (445 for 1 hour every 4 years – Shaw)
11070YR
3.2
150 RF
Carbon Steel, A106-B
Assigned to UOP for line class B1A1
UOP – Not Used
11125XR
-
150 RF
Carbon Steel, A106-B
Assigned to UOP for line class PR-3
UOP – Not Used
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 11 of 43
LINE CLASS
CA (MM)
RATING FACING
11125YR
-
150 RF
Carbon Steel, A106-B
Assigned to UOP for line class PR-39
UOP – Not Used
11125ZR
-
150 RF
Carbon Steel, A106-B
Assigned to UOP for line class PR-40
UOP – Not Used
11126XR
3
150 RF
Carbon Steel, A106-B LSS
PIPE
VALVE INTERNAL
316 NACE
BOLTS
B7M
GASKETS
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
ASME B16.5
TEMP RANGE (°C)
PWHT
minus 15 to 200
*
SERVICE
Hydrocarbons w/ WET H2S Amine w/ WET H2S, Fuel Gas, Hydrocarbon Drain Tail Gas Process Water, Waste Water, Natural Gas
SERVICE CODE
P P FG HD TG PW WW NG
LSS 50 - 3000 ppm H2S) PWHT for Amine / Caustic Service & for UOP Units only. (UOP B1A2) *
11126YR
3
150 RF
Carbon Steel, A106-B LSS/TOXIC
11126ZR
-
150 RF
Carbon Steel, A106-B
11127MR
3
150 RF
Carbon Steel, A106-B LSS/TOXIC
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
*
Assigned to UOP for line class B1A2
410/316 NACE
B7M
316L/Graph SPW
P AD WA P AF TG P
UOP – Not Used
ASME B16.5
201 to 400
*
Max 425 uninsulated Max 400 insulated
COMPANY Doc. No. 5578-DGS-PU-020
Hydrocarbons w/ WET H2S, Amine Drain, Sour Water, Amine w/ WET H2S, Acid Gas Flare Tail Gas Cracked Slops * PWHT for Amine Service and where shown on P&ID/LDT (LSS/TOXIC, H2S > 3000 ppm)
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Hydrocarbons w/ WET H2S, Acid Gas Flare
P AF
Sour Water (LSS/TOXIC, H2S > 3000 ppm) * PWHT is required where shown on P&ID/LDT
WA
Date 29 April 2009
Page 12 of 43
LINE CLASS
CA (MM)
RATING FACING
11127ZR
3
150 RF
11128MR
3
150 RF
PIPE
VALVE INTERNAL
Carbon Steel, A106-B LSS
410/316 NACE
Carbon Steel, A106-B LSS
Monel 400 & Stellite NACE
BOLTS
GASKETS
B7M
316L/Graph SPW
B7M
Monel 400 /Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5
201 to 400
Hydrocarbons w/ WET H2S
Max 425 uninsulated Max 400 insulated
(LSS, 50 - 3000 ppm H2S)
ASME B16.5
PWHT
minus 15 to 200
*
SERVICE
Sour Water, Amine w/ WET H2S, Fuel Gas, Process Water, Waste Water, Hydrocarbons w/ WET H2S
SERVICE CODE P
WA P FG PW WW P
LSS 50 - 3000 ppm H2S) PWHT for Amine Service & for UOP Units only. (UOP B1A2) *
LPG w/ H2 (pp > 7.1 kg/cm2)
11156MR
3
150 RF
Low Temp Carbon Steel A333-6 LT-50
316
L7
316L/Graph SPW
ASME B16.5
minus 50 to 200
11170MR
3
150 RF
Low Temp Carbon Steel A333-6 LT-50
316
L7
316L/Graph SPW
ASME B16.5
201 to 371 (340 max for castings) Min. temp minus 50
Process Water Waste Water
11174MR
3
150 RF
Low Temp Carbon Steel A333-6 LT-50
316
L7
316L/Graph SPW
ASME B16.5
201 to 371 (340 max for castings) Min. temp minus 50
Low Temp Carbon Steel A333-6 LT-50 LSS
316 NACE
LPG w/ H2 (pp < 7.1 kg/cm2), LPG with HCL trace, Acid Sewer Propylene LPG, LPG w/ WET H2S, LPG w/ H2 (pp < 7.1 kg/cm2), Propane, Blowdown, High Pressure Flare, Low Pressure Flare
11174XR
3
150 RF
L7M
316L/Graph SPW
ASME B16.5
minus 50 to 200
P
PW WW
FG CY CY P P P FG P BD HF LF
(LSS, 50 - 3000 ppm H2S) TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 13 of 43
LINE CLASS
CA (MM)
RATING FACING
11175MR
6
150 RF
11180MR
3
150 RF
11185MR
4.5
150 RF
VALVE INTERNAL
BOLTS
GASKETS
Low Temp Carbon Steel A333-6 LT-50
316
L7
Low Temp Carbon Steel A333-6 LT-50 LSS/TOXIC
316 NACE
L7M
Low Temp Carbon Steel A333-6 LT-50 LSS/TOXIC
316 NACE
PIPE
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
316L/Graph SPW
ASME B16.5
minus 50 to 200
Process Water (w/H2S < 50ppm)
PW
316L/Graph SPW
ASME B16.5
minus 50 to 400 (340 max for castings)
LP Flare Header HP Flare Header Hydrocarbons w/wet H2S
LF HF P
PWHT
SERVICE
SERVICE CODE
(LSS/TOXIC, H2S > 3000 ppm)
L7M
316L/Graph SPW
ASME B16.5
minus 50 to 315
*
Hydrocarbons w/ WET H2S, Sour Water Amine w/Wet H2S Acid Gas Flare
P WA P AF
*
PWHT for Amine Service and where shown on P&ID/LDT (LSS/TOXIC, H2S > 3000 ppm)
11210R
3
150 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
15
5 to 87
Fresh Cooling Water Supply (Aboveground), Fresh Cooling Water Return (Aboveground), Accidental Oily Water Sewer (AG) Sludge Concentrate (AG) Oily Sewer (AG) Treated Waste Water (AG) Utility Water (Aboveground)
(15.5 for Accidental Oily Water Sewer (AY) & Oily Sewer (SY) only.)
FCWS FCWR AY TY SY TWW UW
UOP (MS-1)
11210MR
3
150 RF
Carbon Steel, A106-B
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
410
B7
316L/Graph SPW
COMPANY Doc. No. 5578-DGS-PU-020
18.8
75
ENG Doc. 25418-1000-3PS-P000-P0020
Fresh Cooling Water Supply Fresh Cooling Water Return
Rev 5
Date 29 April 2009
FCWS FCWR
Page 14 of 43
LINE CLASS
CA (MM)
RATING FACING
11270XR
3
150 RF
PIPE Carbon Steel, A106-B
VALVE INTERNAL
BOLTS
GASKETS
410 & Stellite
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5
5 to 400
PWHT
Max 425 uninsulated Max 400 insulated (UOP max 370)
11370XR
3
150 RF
Carbon Steel, A106-B
410 & Stellite
B7
316L/Graph SPW
ASME B16.5
5 to 87 (max operating 295 transient RV)
Yes
SERVICE
SERVICE CODE
L.P. Steam, Treated Condensate Vent Gas Atmospheric L.P. Steam Condensate, L.P. Boiler Feedwater, Recovered Condensate Boiler Water Blowdown Air, Nitrogen, Steam Pure Condensate UOP (MS-11)
LS TC VA LC LBW RC BA P PC
Caustic (NaOH), Fresh
FC
Caustic (NaOH), Spent Caustic w/Amine 10% Concentration (87°C Max.) 50% Max. Concentration (45°C Max.)
SC SC
UOP (B1A2)
11372XR
3
150 RF
Carbon Steel, A106-B
Monel 400
B7
Monel 400 /Graph SPW
ASME B16.5
minus 15 to 110
Yes
Caustic (NaOH), Fresh 15% Concentration Caustic (NaOH), Spent 15% Concentration
FC
CH
11610MR
3
150 RF
Carbon Steel, A106-B
Alloy 20 Valves & trim
B7
PTFE Envelope
ASME B16.5
minus 15 to 200
Hydrocarbons / H2S04 (Up to 99.2 wt %)
11615MR
3
150 RF
Carbon Steel, A106-B LSS
Alloy 20 Valves & trim NACE
B7M
PTFE Envelope
ASME B16.5
minus 15 to 200
Hydrocarbons / H2S04 (Up to 99.2 wt %) w/ WET H2S Including Reactor & Settler Emulsion Lines) (LSS H2S 50-3000 ppm)
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
SC
P
Page 15 of 43
LINE CLASS
CA (MM)
RATING FACING
PIPE
VALVE INTERNAL
11625MR
6
150 RF
Carbon Steel, A106-B LSS
Alloy 20 Valves & trim NACE
11845HR
4.5
150 RF
Carbon Steel, A106-B SOUR
Not Used
Not Used
11845LR
4.5
150 RF
Carbon Steel, A106-B SOUR
Not Used
Not Used
11845MR
3
150 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
ASME B16.5
minus 15 to 260
Warm Flare Lummus Requirement.
LF
4.5
150 RF
Carbon Steel, A106-B LSS
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
Hydrocarbons w/ WET H2S,
P
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
11845R
11845XR
4.5
150 RF
BOLTS
GASKETS
B7M
PTFE Envelope
B7M
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5
minus 15 to 200
ASME B16.5
PWHT
SERVICE H2S04 (Up to 99.2 wt %) (Start-up & Shutdown, Drain & Neutralization Lines) w/ WET H2S (LSS H2S 50-3000 ppm)
201 to 400 Max 425 uninsulated Max 400 insulated
*
SERVICE CODE CH
Sour Water, Low Pressure Flare (LSS, 50 - 3000 ppm H2S)
WA LF
Hydrocarbons w/ WET H2S, Sour Water Amine w/ WET H2S, Acid Gas Flare
P WA P AF
* PWHT for Amine Service only. (LSS/TOXIC, H2S > 3000 ppm)
11845YR
4.5
150 RF
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
*
Hydrocarbons w/ WET H2S, Sour Water, Acid Gas Flare Amine w/ WET H2S,
P WA AF P
* PWHT for Amine Service and where shown on P&ID/LDT (LSS/TOXIC, H2S > 3000 ppm)
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 16 of 43
LINE CLASS
CA (MM)
RATING FACING
11848MR
4.5
150 RF
PIPE Carbon Steel, A106-B LSS
VALVE INTERNAL 316 & Stellite NACE
BOLTS
GASKETS
B7M
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5 (And as per API 941)
minus 15 to 370
*
11850MR
6
150 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
ASME B16.5
minus 15 to 200
12050R
3
150 RF
5 CR - 1/2 MO
410
B16
316L/Graph SPW
ASME B16.5
minus 15 to 450 410 max. op.
12055MR
1.5
150 RF
1 1/4 CR – 1/2 MO
410 & Stellite
12060MR
3
150 RF
5 CR - 1/2 MO
12065MR
6
150 RF
12070R
3
150 RF
5 CR - 1/2 MO 9 CR – 1 MO
12070XR
12075MR
4.5
6
150 RF
150 RF
9 CR – 1 MO
9 CR – 1 MO
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
SERVICE Hydrogen Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2) Sour Water, Low Pressure Flare (LSS, 50 - 3000 ppm H2S) UOP (B1A3) * PWHT for UOP Units Only Hydrocarbons w/ H2S, Process Water Utility Water (0 - 3000 ppm H2S)
Yes
SERVICE CODE HY P P WA LF
P PW UW
Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2)
P P P
316L/Graph SPW
ASME B16.5
Minus 15 to 538
Yes
Hydrocarbons Regen Gas
P P
410 & Stellite
EN 10269 CrMoV TiB4-10 B16
316L/Graph SPW
ASME B16.5
minus 15 to 400
Yes
HCO/Slurry Service
P
410 & Stellite
B16
ASME B16.5
minus 15 to 400
Yes
Slurry Service
P
410
B16
316L/Graph SPW 316L/Graph SPW
ASME B16.5
minus 15 to 410
Yes
Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2) Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2) Hydrocarbons
P P
410
410
B16
B16
316L/Graph SPW
316L/Graph SPW
COMPANY Doc. No. 5578-DGS-PU-020
ASME B16.5
ASME B16.5
minus 15 to 410
Yes
minus 15 to 425
ENG Doc. 25418-1000-3PS-P000-P0020
Yes
Rev 5
Date 29 April 2009
P P P P P
Page 17 of 43
LINE CLASS
CA (MM)
RATING FACING
PIPE
VALVE INTERNAL
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
13010MR
0
150 RF
316/316L SS
316L/Graph SPW
ASME B16.5
minus 196 to +200
13015MR
0
150 RF
B7
316L/Graph SPW
ASME B16.5
5 to 100
13020MR
0
316
B8M CL2
316L/Graph SPW
ASME B16.5
minus 170 to +200
13020XR
316/316L SS SOUR / TOXIC
316 (NACE)
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
13030R
316/316L SS
316
B7
316L/Graph SPW
ASME B16.5
0 to 200
BOLTS
GASKETS
316
B8M CL2
316/316L SS
316
150 RF
316/316L SS
0
150 RF
0
150 RF
13030XR
1.5
150 RF
316/316L SS
13030ZR
0
Tubing
316 SS
13035XR
0
150 RF
316/316L SS SOUR
316 & Stellite
B7
316L/Graph SPW
ASME B16.5
PWHT
Cold Flare, Cold Blowdown
minus 15 to 370
B7M
316L/Graph SPW
SERVICE CODE CF CBD
Instrument Air (Not Dewpointed)
IA
Hydrocarbons w/ H2 (pp > 7.1 kg/cm2)
P
Hydrocarbons w/ WET H2S (SOUR/TOXIC, H2S > 3000 ppm)
P
Hydrocarbons w/ H2S (H2S <3000 ppm), Pure Condensate
P
Corrosive Process Demineralized Water (UOP M1A1/N1A1)
Assigned to UOP for line class MS-7
316 & Stellite (NACE)
SERVICE
PC
P WD
UOP Instrumentation Tubing Not Used
ASME B16.5
minus 15 to 400
Hydrocarbons w/ WET H2S, Fuel Gas,
P FG
(UOP max 370) (SOUR, 50 - 3000 ppm H2S) (UOP N1A1) 13035YR
0
150 RF
316/316L SS SOUR / TOXIC
316 (NACE)
B7M
316L/Graph SPW
ASME B16.5
Hydrocarbons w/ WET H2S, Acid Gas
minus 15 to 200
P P
(SOUR/TOXIC, H2S > 3000 ppm)
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 18 of 43
LINE CLASS
CA (MM)
RATING FACING
PIPE
13035ZR
0
150 RF
316/316L SS
Not Used
13040YR
0
150 RF
316/316L SS SOUR / TOXIC
316 & Stellite (NACE)
13040ZR
0
150 RF
316/316L SS SOUR
VALVE INTERNAL
BOLTS
GASKETS
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
SERVICE CODE
Not Used L7M
316L/Graph SPW
ASME B16.5
minus 60 to 400
Sour Water
(UOP max 370)
316 (NACE)
SERVICE
L7M
316L/Graph SPW
ASME B16.5
WA
UOP (N2A1)
minus 60 to 400
Hydrocarbons w/ WET H2S (SOUR/TOXIC, H2S > 3000 ppm)
P
Hydrocarbons w/ WET H2S
P
(SOUR 50 - 3000 ppm H2S) 13045XR
-
150 RF
304 SS
Assigned to UOP for line class PR-11
UOP – Not Used
13090YR
1.6
150 RF
304 SS
Assigned to UOP for line class K1A1
UOP – Not Used
13091XR
0
150 RF
316/316L SS
13091YR
1.5
150 RF
304L SS
13095MR
0
150 RF
316/316L SS (Pipe & Tubing)
316
B7
13096MR
0
150 RF
316/316L SS
316
13205MR
0
150 RF
25Cr Duplex Stainless Steel S32760 SOUR
25Cr Duplex Stainless Steel S32760 NACE
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
316
B7
316L/Graph SPW
Demineralized Water Distilled Water Foaming Liquid Caustic Fresh Caustic Spent Lube Oil Fresh Water Desalinated UOP – Not Used
WD MW FI FC SC LO TW
150
Chemical Injection DMDS
CH
ASME B16.5
150
Chemical Injection APS Carbon Tetrachloride (C2Cl4) Carbon Tetrachloride (C2Cl4) + N2
CH P P
ASME B16.5
0 to 150
ASME B16.5
0 to 290
316L/Graph SPW
ASME B16.5
B7
316L/Graph SPW
B7M
25Cr Duplex SS/Graph SPW
Assigned to UOP for line class L1A1
COMPANY Doc. No. 5578-DGS-PU-020
Sour Water (Sour H2S 50-3000 ppm)
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 19 of 43
LINE CLASS
CA (MM)
RATING FACING
PIPE
13610MR
3
150 RF
316/316L SS
VALVE INTERNAL Alloy 20 Valves & trim
BOLTS
GASKETS
B7
1/8” thk Garlock Gylon Fawn
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5
Minus 15 to 165
PWHT
SERVICE
SERVICE CODE
Fresh & Spent H2S04 (Up to 99.2 wt %) (Continuously operating) Oleum
CH
CH
13615MR
3
150 RF
316/316L SS SOUR
Alloy 20 Valves & trim (NACE)
B7M
1/8” thk Garlock Gylon Fawn
ASME B16.5
Minus 15 to 165
Fresh & Spent H2S04 (Up to 99.2 wt %) (Continuously operating) (SOUR H2S 50-3000 ppm)
CH
13690MR
0
150 RF
ZECOR
Alloy 20 / 310 Valves & trim
B7
1/8” thk Garlock Gylon 3540
8.8
Minus 15 to 137
H2S04 (97-99 wt %) Instrument Air Acid Vent
CH IA CH
13695MR
0
150 RF
ZECOR
Alloy 20 Valves & trim
B7
1/8” thk Garlock Gylon 3540
8.8
Minus 15 to 118
H2S04 (93-96.9 wt %) Instrument Air Acid Vent
CH IA CH
14051R
3
150 RF
Carbon Steel, A106-B
15050MR
0.8
150 RF
Monel 400 B165
B7
Monel 400 /Graph SPW
ASME B16.5
minus 15 to 200
LPG w/ H2 (pp > 7.1 kg/cm2)
15055YR
1.6
150 RF
Monel
16010MR
3
150 RF
Alloy 20
Alloy 20 Valves & trim
B8M CL2
PTFE Envelope
ASME B16.5
minus 15 to 200
Corrosive Hydrocarbons / Water / H2S04 (Up to 99.2 wt %)
16015MR
3
150 RF
Alloy 20 SOUR
Alloy 20 Valves & trim (NACE)
B8MA
PTFE Envelope
ASME B16.5
minus 15 to 200
Corrosive Hydrocarbons / Water / H2S04 (Up to 99.2 wt %) (SOUR H2S 50-3000 ppm)
16510MR
2
150 RF
Hastelloy C
Hastelloy C
B8M CL2
PTFE Envelope
ASME B16.5
minus 15 to 200
Corrosive Net Effluent & Hot Alkaline Water upstream of Net Effluent/Alkaline Water Mixer
17040XR
0
150 FF
Epoxy GRE (Adhesive Bonded Joint)
316/ CR-Lined Steel
B7
RPTFE W/Silica Filler
10
0 to 100
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
Not Used
Monel 400
Assigned to UOP for line class R1A1
COMPANY Doc. No. 5578-DGS-PU-020
P
UOP – Not Used
ENG Doc. 25418-1000-3PS-P000-P0020
Demineralized Water (UG) Fresh Water Desalinated Distilled Water (UG)
Rev 5
Date 29 April 2009
FC PW SC CH P CH
FC SC P WD TW MW
Page 20 of 43
LINE CLASS
CA (MM)
RATING FACING
17050R
0
150 RF
150 FF
17090R
17112MR
0
0
150 FF
150 FF
VALVE INTERNAL
BOLTS
GASKETS
316/316L SS 1/2” – 2”
316
B7
CR (NEOPRENE)
Epoxy GRE (Key Lock Joint) 3”– 16” Epoxy GRE / GRVE (1”-16 “ Adhesive Bonded Joint 20” & up Laminated Joint)
Brass/CRLined Steel
PIPE
GRV/Brass/P TFE-Lined Steel
GRVE
PP / TFE Lined
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
10
0 to 40
Drinking Water (AG/UG) UOP (MS-2)
15
0 to 87
Seawater Supply (AG/UG) Seawater Return (AG/UG) Fresh Cooling Water Supply UG Fresh Cooling Water Return UG Utility Water (AG/UG) Sanitary Sewer (UG) Non-Oily Sewer (UG) Oily Sewer (UG) Accidental Oily Water Sewer (UG) Treated Wastewater (UG) Sludge Concentrate (UG)
PWHT
SERVICE
SERVICE CODE DW
CR (NEOPRENE)
B7
A307-B
FKM (Viton A)
1/8” thk Butyl Rubber
5.3 10.0
82 65
SWS SWR FCWS FCWR UW NY WY SY AY TWW TY
H2S04 (2-30 wt %)
CH
Process Air Process Gas Utility Water Weak Acid
PA P UW CH
Chlorine Injection
CH
17150R
0
150 RF
Titanium
Titanium
B7
Titanium / Graph SPW
10
87
17155MR
0
150 FF
CPVC
PTFE
A307-B
1/8” thk Butyl Rubber
6.4 kg/cm2 2” and below HOLD
87 HOLD
Sulphuric Acid (2-30%) Weak Acid Vent Utility Water
CH CH UW
18010MR
3
150 RF
Carbon Steel API 5L-B Galv 1/2" - 3"
Brass / 316
B7
CR (NEOPRENE)
15.5
5 to 48
Foaming Solution
FS
(87 Dry, 48 Flowing)
A106 B Galv 4" - 12"
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 21 of 43
LINE CLASS
CA (MM)
RATING FACING
18010R
3
150 RF
18051R
3
150 RF
18100XR
3
150 RF
PIPE
VALVE INTERNAL
TEMP RANGE (°C)
PWHT
SERVICE Not Used
Not Used
Not Used
Carbon Steel, A106-B
410 / 316 / B148/ RubberLined
150 RF
Carbon Steel, A106-B
Not Used
18160MR
0
150 RF
C.S. PTFE Lined
Alloy 20 Valves & trim
300 RF
MAX. PRESS (kg/cm2 GA)
Not Used
3
3
GASKETS
Carbon Steel API 5L-B A106 B 8" - 12"Galv 1/2" - 6" Carbon Steel, A106-B
18126YR
31025MR
BOLTS
Carbon Steel, A106-B LSS
410 & Stellite NACE
B7
CR (NEOPREN E)
16
5 to 87
Firewater – Fresh (Aboveground) Firewater – Fresh (Underground)
FW FW
Not Used
A307-B
B7M
1/8” thk Garlock Gylon 3540
ASME B16.5
316L/Graph SPW
ASME B16.5 (And as per API 941)
Minus 15 to 110
201 to 400
*
Max 425 uninsulated Max 400 insulated
31025XR
3
300 RF
Carbon Steel, A106-B LSS
410/316 NACE
B7
316L/Graph SPW
ASME B16.5
minus 15 to 200
Yes
31025YR
3
300 RF
Carbon Steel, A106-B LSS
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
Yes
31051LR
3
300 RF
Carbon Steel, A106-B TOXIC
410
B7
316L/Graph SPW
ASME B16.5
minus 15 to 200
*
31051MR
3
300 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
ASME B16.5
minus 15 to 350
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
SERVICE CODE
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
H2S04
CH
Demin Water
WD
Lean Amine w/ H2S Hydrocarbons w/ H2 (pp > 7.1 kg/cm2) *PWHT for Amine Service only (LSS, H2S < 50 ppm) UOP (B2A2) Lean Amine, Lean Amine w/ H2S (LSS, H2S < 50 ppm)
P P
Lean Amine w/ WET H2S (LSS 50 - 3000 ppm H2S)
P
Hydrocarbons w/ H2S LPG w/ H2S LPG LPG w/Amine (TOXIC, H2S > 3000 ppm) *PWHT for Amine Service only
P P P P
High Pressure Flare Rev 5
Date 29 April 2009
P P
HF Page 22 of 43
LINE CLASS
CA (MM)
RATING FACING
31051XR
3
300 RF
31051YR
3
300 RF
PIPE Carbon Steel, A106-B
Carbon Steel, A106-B
VALVE INTERNAL
BOLTS
GASKETS
410
B7
316L/Graph SPW
410
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5
minus 15 to 200
*
ASME B16.5
*
201 to 400 Max 425 uninsulated Max 400 insulated
31051ZR
3
300 RF
31054MR
3
300 RF
31055YR
3
300 RF
31056MR
3
300 RF
Carbon Steel, A106-B Carbon Steel, A106-B
Assigned to UOP for line class B2A2
Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2), Natural Gas, Tail Gas, Desalter Water, Process with H2 Flushing Oil Process Water Cracked Slops * PWHT is required where shown on P&ID/LDT Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2) Process Water Heavy Slops * PWHT where shown on P&ID/LDT
SERVICE CODE P P P NG TG P P FL PW P
P P P PW P
UOP – Not Used
410
B7
316L/Graph SPW
ASME B16.5
265
Low Temp Carbon Steel A333-6 LT-50 LSS
316 NACE
L7M
316L/Graph SPW
ASME B16.5
minus 50 to 100
Carbon Steel, A106-B
316 & Stellite
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
SERVICE
Combustion Air
Hydrocarbons w/ WET H2S
PA
P
(LSS, 50-3000 ppm H2S)
B7
316L/Graph SPW
COMPANY Doc. No. 5578-DGS-PU-020
ASME B16.5 (And as per API 941)
*
minus 15 to 400 Max 425 uninsulated Max 400 insulated
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Hydrogen, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2) Cracked Slops UOP (B2A2) * PWHT where shown on P&ID/LDT Date 29 April 2009
HY P P
Page 23 of 43
LINE CLASS
CA (MM)
RATING FACING
31056R
3
300 RF
31058MR
3
31060YR
6
31065MR
6
VALVE INTERNAL
BOLTS
GASKETS
Carbon Steel, A106-B
410
B7
300 RF
Carbon Steel, A106-B
410
300 RF
Carbon Steel, A106-B LSS
316 & Stellite NACE
300 RF
PIPE
Carbon Steel, A106-B
410 & Stellite
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
316L/Graph SPW
ASME B16.5
minus 15 to 200
Hydrogen, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2)
HY P
B7
316L/Graph SPW
ASME B16.5
minus 15 to 260
Hydrogen (Pure) Lummus Requirement.
HY
B7M
316L/Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 400
B7
316L/Graph SPW
ASME B16.5
PWHT
*
SERVICE
UOP (B2A4) Hydrocarbons w/ WET H2S, Hydrocarbons with H2 (pp > 7.1 kg/cm2) Process Water (LSS, 50-3000 ppm H2S) * PWHT for UOP Units only & where shown on P&ID/LDT Catalyst with/ without hydrocarbons
Max 425 uninsulated Max 400 insulated
201 to 400
SERVICE CODE
P P PW
CT
Max 425 uninsulated Max 400 insulated
31068MR
6
300 RF
Carbon Steel, A106-B LSS
Monel 400 & Stellite NACE
B7M
Monel 400 /Graph SPW
ASME B16.5 (And as per API 941)
Minus 15 to 400
*
Max 425 uninsulated Max 400 insulated
Hydrocarbons w/ WET H2S Hydrocarbons w/ H2 (pp > 7.1 kg/cm2),
P P
(LSS, H2S 50-3000 ppm) UOP (B2A4) * PWHT for UOP Units only
31070MR
3
300 RF
Carbon Steel, A106-B LSS/TOXIC
316 & Stellite NACE
B7M
316L/Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 400
*
Max 425 uninsulated Max 400 insulated
Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2), LPG with H2S, Amine
P P P P
(LSS/TOXIC, > 3000 ppm H2S) UOP (B2A2) * PWHT for UOP Units only, Amine Service & where shown on P&ID/LDT
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 24 of 43
LINE CLASS
CA (MM)
RATING FACING
31070YR
3
300 RF
PIPE Carbon Steel, A106-B LSS
VALVE INTERNAL 316 & Stellite NACE
BOLTS
GASKETS
B7M
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5 (And as per API 941)
minus 15 to 400
*
Max 425 uninsulated Max 400 insulated
SERVICE Hydrogen, Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2), LPG with H2S, Amine
SERVICE CODE HY P P
P P
(LSS, 50-3000 ppm H2S) UOP (B2A2) * PWHT for UOP Units only, Amine Service & where shown on P&ID/LDT
31078MR
3
300 RF
Carbon Steel, A106-B LSS
Monel 400 & Stellite NACE
B7M
Monel 400 /Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 400 Max 425 uninsulated Max 400 insulated
PWHT for UOP Units Only
Hydrogen Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2),
HY P P
LPG with H2S, Fuel Gas Amine
P FG P
(LSS, 50-3000 ppm H2S) UOP (B2A2)
31125YR
-
300 RF
Carbon Steel, A106-B
31126XR
3
300 RF
Carbon Steel, A106-B LSS
Assigned to UOP for line class PR-38
410/316 NACE
B7M
316L/Graph SPW
UOP – Not Used
ASME B16.5
minus 15-200
*
Hydrocarbons w/ WET H2S, Sour Water, Amine w/ WET H2S SR Slops *PWHT for Amine Service only & where shown on P&ID/LDT.
P WA P P
LSS 50 - 3000 ppm H2S)
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 25 of 43
LINE CLASS
CA (MM)
RATING FACING
31126YR
3
300 RF
PIPE Carbon Steel, A106-B LSS/TOXIC
VALVE INTERNAL 410/316 NACE
BOLTS
GASKETS
B7M
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5
minus 15 to 200
*
SERVICE Hydrocarbons w/ WET H2S, Sour Water, Amine w/ WET H2S
SERVICE CODE P WA P
*PWHT for Amine Service only & where shown on P&ID/LDT. (LSS/TOXIC, H2S > 3000 ppm)
31126ZR
3
300 RF
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 380
*
Hydrocarbons w/ WET H2S, Sour Water, Amine w/ WET H2S
P WA P
*PWHT for Amine Service only. (LSS/TOXIC, H2S > 3000 ppm)
31127XR
3
300 RF
Carbon Steel, A106-B LSS
410/316 NACE
B7
316L/Graph SPW
ASME B16.5
minus 15 to 200
*
LPG w/ H2S, LPG w/Amine
P P
* PWHT for Amine Service only (LSS < 3000 ppm H2S) 31127YR
4.5
300 RF
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
*
Hydrocarbons w/ WET H2S Sour Water Amine w/ WET H2S
P WA P
* PWHT for Amine Service only (LSS/TOXIC, H2S > 3000 ppm) 31127ZR
3
300 RF
Carbon Steel, A106-B LSS
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 380
31156MR
3
300 RF
Low Temp Carbon Steel A333-6 LT-50
316
L7
316L/Graph SPW
ASME B16.5
minus 50 to 200
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
*
Rev 5
Hydrocarbons w/ WET H2S Amine * PWHT for Amine Service only (LSS 50 - 3000 ppm H2S)
P P
Hydrogen LPG w/ H2 (pp > 7.1 kg/cm2)
HY P
Date 29 April 2009
Page 26 of 43
LINE CLASS
CA (MM)
RATING FACING
31160MR
3
300 RF
31174MR
3
300 RF
VALVE INTERNAL
BOLTS
GASKETS
Low Temp Carbon Steel A333-6 LT-50
316
L7
316L/Graph SPW
Low Temp Carbon Steel A333-6 LT-50
316
PIPE
L7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5 (And as per API 941)
201 to 371 340 max castings
ASME B16.5
minus 50 to 371
PWHT
SERVICE CODE
SERVICE Hydrogen
HY
LPG w/ H2 (pp > 7.1 kg/cm2) *
(340 max castings) (72 max caustic)
P
LPG w/ H2 (pp < 7.1 kg/cm2) High Pressure Flare LPG w/ Caustic Blowdown Process Water Hydrocarbons w/Caustic (up to 12 wt %)
P HF P BD P PW
*PWHT for Caustic Service & where shown on P&ID/LDT 31174XR
3
300 RF
Low Temp Carbon Steel A333-6 LT-50 LSS
316 NACE
L7M
316L/Graph SPW
ASME B16.5
minus 50 to 200
LPG, High Pressure Flare LPG w/ WET H2S, Propane
P HF P P
(LSS, 50-3000 ppm H2S) 31175MR
6
300 RF
Low Temp Carbon Steel A333-6 LT-50
316
L7
316L/Graph SPW
ASME B16.5
minus 50 to 200
31176MR
6
300 RF
Low Temp Carbon Steel A333-6 LT-50
316
L7
316L/Graph SPW
ASME B16.5
201 to 371
*
(340 max castings) (Caustic max op 43)
LPG w/ H2S (<50 ppm H2S) Process Water
P PW
LPG w/ WET H2S (<50 ppm H2S) LPG w/ WET H2S + Caustic (<50 ppm H2S)
P P
Process Water
PW
* PWHT for Caustic Service only 31180MR
3
300 RF
Low Temp Carbon Steel A333-6 LT-50 LSS/TOXIC
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
316 NACE
L7M
316L/Graph SPW
ASME B16.5
minus 50 to 400 (340 max for castings)
LF HF P
LP Flare Header HP Flare Header Hydrocarbons w/wet H2S (LSS/TOXIC, H2S > 3000 ppm)
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 27 of 43
LINE CLASS
CA (MM)
RATING FACING
31210MR
3
300 RF
PIPE Carbon Steel, A106-B
VALVE INTERNAL
BOLTS
GASKETS
410
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5
(5 to 87 max op)
PWHT
Fresh Cooling Water Supply (Above Ground) Fresh Cooling Water Return (Above Ground) Process Water Phosphate Dosing Shaw requirement
(265 design)
31250MR
3
300 RF
Carbon Steel, A106-B
410 PTFE Sleeved
B7
31270XR
3
300 RF
Carbon Steel, A106-B
410 & Stellite
B7
316L/Graph SPW
ASME B16.5
SERVICE
140-180
Liquid Sulphur
5 to 400
M.P. Steam, M.P. Condensate Treated Condensate M.P. Boiler Feedwater LP Steam LP Condensate
Max 425 uninsulated Max 400 insulated
SERVICE CODE FCWS FCWR PW CH
P
MS MC TC MBW LS LC
UOP (MS-12)
31370XR
3
300 RF
Carbon Steel, A106-B
410 & Stellite
B7
316L/Graph SPW
ASME B16.5
5 to 87 max op
Yes
(295 RV design)
Caustic (NaOH), Fresh Caustic (NaOH), Spent 10% Concentration (87°C Max.), 50% Max. Concentration (45°C Max.) Caustic w/Amine
FC SC
SC
UOP (B2A2) 31370YR
31610MR
3
300 RF
Carbon Steel, A106-B
Assigned to UOP for line class B2A2
300 RF
Carbon Steel, A106-B
Alloy 20 Valves & trim
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
B7
PTFE Envelope
COMPANY Doc. No. 5578-DGS-PU-020
UOP – Not Used
ASME B16.5
minus 15 to 200
ENG Doc. 25418-1000-3PS-P000-P0020
*
Rev 5
Hydrocarbons / H2S04 (Up to 99.2 wt %) Hydrocarbons w/Caustic (Up to 12 wt %) * PWHT for Caustic Service only
Date 29 April 2009
P P FC
Page 28 of 43
LINE CLASS
CA (MM)
RATING FACING
31620MR
6
31845MR
31845R
PIPE
VALVE INTERNAL
300 RF
Carbon Steel, A106-B
6
300 RF
4.5
300 RF
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PTFE Envelope
ASME B16.5
minus 15 to 200
H2S04 (Up to 99.2 wt %) (Start-up & Shutdown, Drain & Neutralizing Lines)
CH
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
Hydrocarbons w/ WET H2S, Sour Water Process Water (LSS, 50 - 3000 ppm H2S)
P WA PW
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
Hydrocarbons w/ WET H2S, Sour Water
P WA
BOLTS
GASKETS
Alloy 20 Valves & trim
B7
Carbon Steel, A106-B LSS
410/316 NACE
Carbon Steel, A106-B LSS
410/316 NACE
PWHT
SERVICE
SERVICE CODE
(LSS, 50 - 3000 ppm H2S)
31845XR
31845YR
4.5
4.5
300 RF
300 RF
Carbon Steel, A106-B LSS
410/316 NACE
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
201 to 400
*
Max 425 uninsulated Max 400 insulated
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
Hydrocarbons w/ WET H2S, Sour Water Amine (LSS, 50 - 3000 ppm H2S) * PWHT for Amine Service only
P WA P
Hydrocarbons w/ WET H2S, Sour Water, Acid Gas Flare Acid Gas
P WA AF P
(LSS/TOXIC, H2S > 3000 ppm)
31848MR
6
300 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
ASME B16.5
minus 15 to 240
*
Hydrocarbons w/ H2S (0 - 3000 ppm H2S)
P PW
Process Water * PWHT is required where shown on P&ID/LDT
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 29 of 43
LINE CLASS
CA (MM)
RATING FACING
31850MR
6
300 RF
PIPE Carbon Steel, A106-B LSS/TOXIC
VALVE INTERNAL 410/316 NACE
BOLTS
GASKETS
B7M
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
SERVICE
ASME B16.5 (And as per API 941)
201 to 400
*
Hydrocarbons w/ WET H2S Hydrocarbons w/ WET H2S & Amine Hydrocarbons w/ H2 (pp >7.1 kg/cm2) (LSS/TOXIC, H2S > 3000 ppm)
Max 425 uninsulated Max 400 insulated
SERVICE CODE P P P
* PWHT for Amine service & where shown on P&ID/LDT 31855MR
6
300 RF
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
*
Hydrocarbons w/ WET H2S Hydrocarbons w/ WET H2S & Amine
P P
(LSS/TOXIC, H2S > 3000 ppm) * PWHT for Amine service & where shown on P&ID/LDT 32050R
3
300 RF
5 CR - 1/2 MO TOXIC
410
B16
316L/Graph SPW
ASME B16.5
minus 15 to 400
Yes
Hydrocarbons w/ H2S, Hydrocarbons w/ H2 (pp<7.1 kg/cm2)
P P
(TOXIC, H2S > 3000ppm)
32055MR
3
300 RF
5 CR - 1/2 MO
410
B16
316L/Graph SPW
ASME B16.5
minus 15 to 425
Yes
Hydrocarbons
P
32060MR
3
300 RF
5 CR - 1/2 MO
410 & Stellite
B16
316L/Graph SPW
ASME B16.5
minus 15 to 370
Yes
HCO/Slurry Service Heavy Slops
P P
32065MR
6
300 RF
5 CR - 1/2 MO
410 & Stellite
B16
316L/Graph SPW
ASME B16.5
minus 15 to 400
Yes
HCO/Slurry Service
P
32070R
3
300 RF
9 CR – 1 MO
410
B16
316L/Graph SPW
ASME B16.5
minus 15 to 450
Yes
Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2)
P P
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
P
Page 30 of 43
LINE CLASS
CA (MM)
RATING FACING
PIPE
VALVE INTERNAL
BOLTS
GASKETS
32070XR
4.5
300 RF
9 CR – 1 MO
410
B16
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5
minus 15 to 450
Yes
SERVICE Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2)
SERVICE CODE P P P
32075MR
6
300 RF
9 CR – 1 MO
410
B16
316L/Graph SPW
ASME B16.5
minus 15 to 425
Yes
Hydrocarbons MP Steam
P MS
32080MR
1.5
300 RF
1 1/4 CR – 1/2 MO
410 & Stellite
B408 N08811
347/Mica & Graph SPW
ASME B16.5
minus 15 to 593
Yes
Hydrocarbons
P
316L/Graph SPW
ASME B16.5 (and as per API 941)
32085MR
1.5
300 RF
32120XR
3.2
300 RF
32120YR
3
300 RF
32125MR
33010MR
4.5
0
300 RF
300 RF
1 1/4 CR – 1/2 MO
1 1/4 CR – 1/2 MO 1 1/4 CR – 1/2 MO SOUR / TOXIC
1 1/4 CR – 1/2 MO SOUR
316/316L SS
410
B16
Lummus requirement minus 15 to 482
Yes
Assigned to UOP for line class PR-31 316 & Stellite (NACE)
316 & Stellite (NACE)
316
B7M
B7M
B8M CL2
316L/Graph SPW
316L/Graph SPW
316L/Graph SPW
Hydrogen Hydrocarbons w/ H2 (pp > 7.1 kg/cm2) Hydrocarbons w/ H2S (H2S < 50 ppm),
HY P P
UOP – Not Used ASME B16.5 (And as per API 941)
ASME B16.5 (And as per API 941)
ASME B16.5
minus 15 to 375
Yes
UOP (E2A2) Hydrocarbons w/WET H2S (SOUR/TOXIC > 3000 ppm H2S) Hydrocarbons w/ H2 (pp > 7.1 kg/cm2)
minus 15 to 375
Yes
P
UOP (E2A3) Hydrocarbons w/WET H2S (SOUR 50 - 3000 ppm H2S) Hydrocarbons w/ H2 (pp > 7.1 kg/cm2)
minus 150 to +204
P
Refrigeration C3 Hydrocarbons Cold Liquid Drain Cold Flare Cold Blowdown
P P
P P CF CBD
Lummus requirement
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 31 of 43
LINE CLASS
CA (MM)
RATING FACING
PIPE
VALVE INTERNAL
BOLTS
GASKETS
33015MR
0
300 RF
316/316L SS
316
B7
33020MR
0
300 RF
316/316L SS
316
33020XR
0
300 RF
316/316L SS
33025XR
0
300 RF
316/316L SS
33030R
33035MR
33035YR
0
0
0
300 RF
300 RF
300 RF
316/316L SS
316/316L SS SOUR / TOXIC
316/316L SS SOUR / TOXIC
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
316L/Graph SPW
ASME B16.5
5 to 65
B8M CL2
316L/Graph SPW
ASME B16.5
316
L7
316L/Graph SPW
316 & Stellite
B7
316
316 (NACE)
B7
B7M
PWHT
B7M
SERVICE CODE
Instrument Air
IA
minus 170 to +200
Hydrocarbons w/ H2 (pp up to 8.5 kg/cm2)
P
ASME B16.5
minus 50 to +200
Hydrocarbons
P
316L/Graph SPW
ASME B16.5
minus 15 to 400
UOP (M2A1) Corrosive Process
P
316L/Graph SPW
ASME B16.5
316L/Graph SPW
ASME B16.5
minus 15 to 200
Hydrocarbons w/ H2S (H2S < 3000 ppm),
201 to 400 Max 425 uninsulated Max 400 insulated
316 & Stellite (NACE)
SERVICE
316L/Graph SPW
ASME B16.5
minus 15 to 200
P
Pure Condensate, Catalyst, Process Water
PC CT PW
Hydrocarbons w/ WET H2S Sour Water w/H2 (pp < 7.1kg/cm2)
P WA
Amine (SOUR/TOXIC, H2S > 3000 ppm)
P
Hydrocarbons w/ WET H2S,
P
(SOUR/TOXIC, H2S > 3000 ppm) UOP (N2A1)
33035ZR
0
300 RF
316/316L SS SOUR / TOXIC
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
316 (NACE)
B7M
316L/Graph SPW
ASME B16.5
Hydrocarbons w/ WET H2S,
minus 15 to 200
P
(SOUR/TOXIC, H2S > 3000 ppm) COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 32 of 43
LINE CLASS
CA (MM)
RATING FACING
PIPE
VALVE INTERNAL
BOLTS
GASKETS
33040MR
0
300 RF
316/316L SS
316 & Stellite
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5
minus 15 to 400
PWHT
SERVICE Corrosive Service Hydrocarbons Amine Recovered Condensate
SERVICE CODE P P P RC
UOP (N2A1)
33040YR
0
300 RF
316/316L SS
316
B7
316L/Graph SPW
ASME B16.5
minus 15 to 200
Amine
33045MR
0
300 RF
304H SS
321 & Stellite
B408 N08811
347/Mica & Graph SPW
4.57
minus 15 to 760
Combustion Air Flue Gas
33045XR
1.6
300 RF
304H SS
Assigned to UOP for line class PR-24
UOP – Not Used
33045YR
1.6
300 RF
304H SS
Assigned to UOP for line class PR-33
UOP – Not Used
33050MR
1.5
300 RF
321 SS TOXIC
321 & Stellite
B16
321/Graph SPW
ASME B16.5
minus 15 to 450
Hydrocarbons w/ H2 (pp > 7.1 kg/cm2), Hydrocarbons w/ H2S
P
PA FLG
P P
(TOXIC, H2S > 3000 ppm) 33052MR
0
300 RF
316/316L SS
33090YR
1.6
300 RF
304 SS
33091MR
0
300 RF
316/316L SS
316
B7
316L/Graph SPW
ASME B16.5
0 to 200
33096MR
0
300 RF
316/316L SS
316
B7
316L/Graph SPW
ASME B16.5
5 to87 130 (APS)
33205MR
0
300 RF
25Cr Duplex Stainless Steel S32760
25Cr Duplex Stainless Steel
B7
25Cr Duplex SS/ Graph SPW
ASME B16.5
0 to 150
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
316
B7
316L/Graph SPW
ASME B16.5
minus 15 to 200
Hydrocarbons w/ H2 (pp > 7.1 kg/cm2),
Assigned to UOP for line class K2A1
COMPANY Doc. No. 5578-DGS-PU-020
P
UOP – Not Used
ENG Doc. 25418-1000-3PS-P000-P0020
Demineralized Water Shaw requirement
WD
Carbon Tetrachloride (C2CL4) Chemical Injection (APS) Corrosion Inhibitor Dry Hydrochloric Acid Fresh Caustic
P CH CH P FC
Desalter Water
Rev 5
Date 29 April 2009
P
Page 33 of 43
LINE CLASS
CA (MM)
RATING FACING
PIPE
33610MR
3
300 RF
316/316L SS
35055YR
0.8
300 RF
36010MR
3
36015MR
VALVE INTERNAL
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PTFE Envelope
ASME B16.5
minus 15 to 200
B7
Monel 400 /Graph SPW
18
0 to 320
Alloy 20 Valves & trim
B8M CL2
PTFE Envelope
ASME B16.5
Alloy 20 SOUR
Alloy 20 Valves & trim (NACE)
B8MA
PTFE Envelope
ASME B16.5
300 RF
Alloy 800
Assigned to UOP for line class PR-25
2
300 RF
Hastelloy C
Hastelloy C
B8M CL2
PTFE Envelope
ASME B16.5
minus 15 to 200
3
600 RF
Carbon Steel, A106-B LSS
410/316 NACE
B7M
316L/Graph SPW
75
minus 15 to 200
Carbon Steel, A106-B TOXIC
410/316
BOLTS
GASKETS
Alloy 20 Valves & trim
B7
Monel 400 B165
Monel 400
300 RF
Alloy 20
3
300 RF
36080XR
1.6
36510MR
61025XR
61051LR
3
600 RF
PWHT
SERVICE CODE
SERVICE Fresh & Spent H2S04 (Up to 99.2 wt %) (Continuously Operating)
CH
Regeneration, Nitrogen, Spent Caustic
P UN SC
minus 15 to 200
Corrosive Hydrocarbons / Water / H2S04 (Up to 99.2 wt %)
P FC CH
minus 15 to 200
Corrosive Hydrocarbons / Water / H2S04 (Up to 99.2 wt %) (SOUR H2S 50-3000 ppm)
P FC CH
UOP – Not Used
Corrosive Net Effluent & Hot Alkaline Water upstream of Net Effluent/Alkaline Water Mixer
Yes
Lean Amine, w/ WET H2S
FC SC P
P
LSS 50 - 3000 ppm H2S) B7
316L/Graph SPW
ASME B16.5
minus 15 to 400
Hydrocarbons w/ H2S, LPG w/ H2S, LPG
P P P
(TOXIC, H2S > 3000 ppm) 61051MR
4.5
600 RF
Carbon Steel, A106-B LSS
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
410/316 NACE
B7M
316L/Graph SPW
69.4
minus 15 to 200
Desalter Water w/ WET H2S
P
(LSS, 50 -3000 ppm H2S) COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 34 of 43
LINE CLASS
CA (MM)
RATING FACING
61051XR
3
600 RF
PIPE Carbon Steel, A106-B
VALVE INTERNAL
BOLTS
GASKETS
410
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
SERVICE
74
minus 15 to 200
*
Hydrocarbons, Hydrocarbons w/ H2S (H2S<3000 ppm), Hydrocarbons w/ H2 (pp<7.1 kg/cm2) Hydrocarbons w/Caustic/Amine
SERVICE CODE P P P P
* PWHT for Caustic and Amine service
61051YR
3
600 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
ASME B16.5
201 to 400
*
Max 425 uninsulated Max 400 insulated
Hydrocarbons, Hydrocarbons w/ H2S (H2S < 3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2) C4 CUT Hydrocarbons w/Caustic/Amine
P P P P P
* PWHT for Caustic and Amine service
61055MR
6
600 RF
Carbon Steel, A106-B
410
B7
316L/Graph SPW
53.5
minus 15 to 200
61056MR
3
600 RF
Carbon Steel, A106-B LSS
316 & Stellite NACE
B7M
316L/Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 400
61056R
3
600 RF
Carbon Steel, A106-B
316 & Stellite
B7
316L/Graph SPW
ASME B16.5 (And as per API 941)
*
Max 425 uninsulated Max 400 insulated
Desalter Water,
P
Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
P P
(LSS, 50 - 3000 ppm H2S) UOP (B4A2) * PWHT for UOP Units only Hydrogen, Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
minus 15 to 400 Max 425 uninsulated Max 400 insulated
HY P
UOP (B4A2) 61056XR
4.5
600 RF
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
62 (And as per API 941)
minus 15 to 270
Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2)
P P
(LSS/TOXIC, H2S > 3000 ppm) TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 35 of 43
LINE CLASS
CA (MM)
RATING FACING
61058MR
3
600 RF
PIPE
VALVE INTERNAL
Carbon Steel, A106-B
Monel 400 & Stellite
BOLTS
GASKETS
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
B7
Monel 400 /Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 400
PWHT
SERVICE Hydrogen, Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
Max 425 uninsulated Max 400 insulated
SERVICE CODE HY P
UOP (B4A2) 61060YR
61076R
6
3
600 RF
600 RF
Carbon Steel, A106-B
Carbon Steel, A106-B LSS
316 & Stellite
410/316 NACE
B7
B7M
316L/Graph SPW
316L/Graph SPW
ASME B16.5 (And as per API 941)
82
minus 15 to 400
Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
Max 425 uninsulated Max 400 insulated
P
UOP (B4A4)
minus 15 to 200
Hydrocarbons w/ WET H2S, Hydrocarbons w/H2 (pp >7.1 Kg/cm2)
P P
(LSS, 50 - 3000 ppm H2S) 61126MR
3
600 RF
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 400
*
Hydrocarbons w/ WET H2S, Sour Water, Amine w/ WET H2S
P WA P
*PWHT for Amine Service only (LSS/TOXIC > 3000 ppm H2S) 61126XR
3
600 RF
Carbon Steel, A106-B LSS
316 & Stellite NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 400
*
Hydrocarbons w/ WET H2S, Sour Water, Amine w/ WET H2S
P WA P
(LSS 50 - 3000 ppm H2S) UOP (B4A2) * PWHT for UOP Units and Amine Service only 61126YR
3
600 RF
Carbon Steel, A106-B LSS/TOXIC
410/316 NACE
B7M
316L/Graph SPW
ASME B16.5
minus 15 to 200
*
Hydrocarbons w/ WET H2S, Hydrocarbons w/ H2 (pp<7.1 kg/cm2), Sour Water, Amine w/ WET H2S
P P WA P
*PWHT for Amine Service only (LSS/TOXIC > 3000 ppm H2S)
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 36 of 43
LINE CLASS
CA (MM)
RATING FACING
61128MR
3
600 RF
PIPE
VALVE INTERNAL
Carbon Steel, A106-B LSS
Monel 400 & Stellite NACE
BOLTS
GASKETS
B7M
Monel 400 /Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5
minus 15 to 400
*
SERVICE Hydrocarbons w/ WET H2S, Sour Water, Amine w/ WET H2S
SERVICE CODE P WA P
(LSS 50 - 3000 ppm H2S) UOP (B4A2) * PWHT for UOP Units and Amine Service only
61151MR
61151XR
3
3
600 RF
600 RF
Carbon Steel, A106-B LSS/TOXIC
Carbon Steel, A106-B LSS/TOXIC
316 & Stellite NACE
410/316 NACE
B7M
B7M
316L/Graph SPW
316L/Graph SPW
ASME B16.5 (And as per API 941)
ASME B16.5
minus 15 to 400
*
Max 425 uninsulated Max 400 insulated
Hydrocarbons, w/ WET H2S Hydrocarbons w/ H2 (pp >7.1 kg/cm2), Amine, Sour Water (LSS/TOXIC, H2S > 3000 ppm) UOP (B4A2) * PWHT for UOP Units only and Amine Hydrocarbons w/ WET H2S Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
minus 15 to 200
P P P WA
P P
(LSS/TOXIC, H2S > 3000 ppm)
61174MR
3
600 RF
Low Temp Carbon Steel A333-6 LT-50
316
L7
316L/Graph SPW
ASME B16.5
minus 50 to 200
Hydrocarbons Cold Flare Cold Liquid Drain
P CF P
Shaw/Lummus requirement 61175MR
3
600 RF
Low Temp Carbon Steel A333-6 LT-50
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
316
L7
316L/Graph SPW
COMPANY Doc. No. 5578-DGS-PU-020
50.5
minus 50 to 150
ENG Doc. 25418-1000-3PS-P000-P0020
LPG
Rev 5
Date 29 April 2009
P
Page 37 of 43
LINE CLASS
CA (MM)
RATING FACING
61176MR
3
600 RF
61210MR
3
600 RF
61270XR
3
600 RF
VALVE INTERNAL
BOLTS
GASKETS
Low Temp Carbon Steel A333-6 LT-50
316
L7
Carbon Steel, A106-B
410
B7
PIPE
Carbon Steel, A106-B
410 & Stellite
B7
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
316L/Graph SPW
41.8
minus 50 to 295
316L/Graph SPW
ASME B16.5
5 to 87
316L/Graph SPW
ASME B16.5
PWHT
SERVICE C4 Cut
Fresh Cooling Water Supply (Above ground), Fresh Cooling Water Return (Above ground), Process Water Phosphate Dosing
5 to 400
H.P. Steam M.P Steam H.P. Condensate H.P. Boiler Feedwater Boiler Water Blowdown
SERVICE CODE P
FCWS FCWR PW CH
HS MS HC HBW BA
UOP (MS-13) 61845MR
61845YR
6
4.5
600 RF
600 RF
Carbon Steel, A106-B LSS
Carbon Steel, A106-B LSS/TOXIC
316 & Stellite NACE
410/316 NACE
B7M
B7M
316L/Graph SPW
316L/Graph SPW
ASME B16.5 (And as per API 941)
58
minus 15 to 400
*
Max 425 uninsulated Max 400 insulated
minus 15 to 200
Hydrocarbons w /WET H2S, Hydrocarbons w/ H2 (pp >7.1 kg/cm2), Sour Water
P P WA
(LSS, 50-3000 ppm H2S) UOP (B4A4) * PWHT for UOP Units only Hydrocarbons w /WET H2S Sour Water,
P WA
(LSS/TOXIC, H2S > 3000 ppm)
61850MR
6
600 RF
Carbon Steel, A106-B LSS/TOXIC
316 & Stellite NACE
B7M
316L/Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 400
*
Max 425 uninsulated Max 400 insulated
Hydrocarbons w /WET H2S, Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
P P
(LSS/TOXIC, H2S > 3000 ppm) UOP (B4A4) * PWHT for UOP Units only TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
COMPANY Doc. No. 5578-DGS-PU-020
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 38 of 43
LINE CLASS
CA (MM)
RATING FACING
62050MR
3
600 RF
62060MR
3
62065MR
62070R
62176MR
62176R
VALVE INTERNAL
BOLTS
GASKETS
5 CR - 1/2 MO
410
B16
600 RF
5 CR - 1/2 MO
410 & Stellite
6
600 RF
5 CR - 1/2 MO
3
600 RF
9 CR – 1 MO
PIPE
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
316L/Graph SPW
45.8
minus 15 to 425
Yes
Hydrocarbons
P
B16
316L/Graph SPW
ASME B16.5
minus 15 to 360
Yes
HCO/Slurry Service
P
410 & Stellite
B16
316L/Graph SPW
ASME B16.5
minus 15 to 360
Yes
Slurry Service
P
410
B16
316L/Graph SPW
ASME B16.5
minus 15 to 450
Yes
Hydrocarbons, Hydrocarbons w/ H2S (H2S <3000 ppm), Hydrocarbons w/ H2 (pp < 7.1 kg/cm2)
P P
SERVICE
SERVICE CODE
P
1.5
600 RF
1 1/4 CR - 1/2 MO
321 & Stellite
B408 N08811
347/Mica & Graph SPW
ASME B16.5
minus 15 to 590
Yes
Hydrocarbons
P
3
600 RF
1 1/4 CR - 1/2 MO SOUR /TOXIC
316 & Stellite (NACE)
B7M
316L/Graph SPW
ASME B16.5 (and as per API 941)
minus 15 to 400
Yes
Hydrocarbons w/ WET H2S (SOUR/TOXIC H2S > 3000 ppm), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
P
P
UOP (E4A2) 62176XR
6
600 RF
1 1/4 CR-1/2 MO SOUR / TOXIC
316 & Stellite (NACE)
B7M
316L/Graph SPW
72 (And as per API 941)
minus 15 to 375
1.5
600 RF
2 1/4 CR-1 MO
410 & Stellite
B16
316L/Graph SPW
53.5
minus 15 to 445
63020MR
0
600 RF
316/316L SS
316
B8M CL2
316L/Graph SPW
72
minus 104 to 65
COMPANY Doc. No. 5578-DGS-PU-020
UOP (E4A4) Hydrocarbons w/ WET H2S (SOUR/TOXIC H2S > 3000 ppm H2S), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
62270MR
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
Yes
ENG Doc. 25418-1000-3PS-P000-P0020
Yes
H.P.Steam
Hydrocarbons
Rev 5
Date 29 April 2009
P
P
HS
P
Page 39 of 43
LINE CLASS
CA (MM)
RATING FACING
63020XR
0
600 RF
PIPE 316/316L SS SOUR / TOXIC
VALVE INTERNAL 316 (NACE)
BOLTS
GASKETS
L7M
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
62
minus 50 to 200
PWHT
SERVICE
SERVICE CODE
Hydrocarbons w/ WET H2S,
P
Hydrocarbons w/ H2 (pp < 7.1 kg/cm2)
P
(SOUR/TOXIC, H2S > 3000 ppm) 63040MR
0
600 RF
316/316L SS
316 & Stellite
B7
316L/Graph SPW
ASME B16.5
minus 15 to 400
MP Steam Treated Condensate Recovered Condensate Chemicals
63045MR
0
600 RF
304H SS
304H/347 & Stellite
B408 N08811
347/Mica & Graph SPW
15.4 101.2 (ASME B16.5)
551-680 minus 60 to 38 (Up to 550)
Regen Gas
321/347 /Graph SPW
ASME B16.5
minus 15 to 450
Hydrocarbons w/ WET H2S (SOUR 50 - 3000 ppm H2S), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
63057YR
1.5
600 RF
321/347 SS SOUR
321/347 & Stellite NACE
B16
MS TC RC CH
P
Lummus requirement
P P
UOP (Q4A1) 63060MR
1.5
600 RF
347
347 & Stellite
B8M CL2
347/Graph SPW
ASME B16.5
minus 15 to 400
Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
P
UOP (Q4A1-S) 63096MR
0
600 RF
316/316L SS
316
B7
63174MR
0
600 RF
316/316L SS
316
B8M CL2
316L/Graph SPW 316L/Graph SPW
74
minus 15 to 200
ASME B16.5
minus 150 to +204
Demulsifier Hydrocarbons C3 Refrigeration Cold Flare Cold Blowdown Cold Liquid Drain
CH P CF CBD P
LUMMUS 63205MR
0
600 RF
25Cr Duplex Stainless Steel S32760
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
25Cr Duplex Stainless Steel
B7
25Cr Duplex SS/ Graph SPW
COMPANY Doc. No. 5578-DGS-PU-020
45.8
0 to 172
ENG Doc. 25418-1000-3PS-P000-P0020
Desalter Water
Rev 5
Date 29 April 2009
P
Page 40 of 43
LINE CLASS
CA (MM)
RATING FACING
91051MR
3
900 RF
91051XR
91056XR
916HMR
92176R
3
3
6
3
900 RF
900 RF
900 RF
900 RF
PIPE Carbon Steel, A106-B
Carbon Steel, A106-B
Carbon Steel, A106-B LSS/TOXIC
Carbon Steel, A106-B LSS TOXIC
1 1/4 CR - 1/2 MO SOUR / TOXIC
VALVE INTERNAL
BOLTS
GASKETS
316 & Stellite
B7
316L/Graph SPW
410
316 & Stellite NACE
316 & Stellite NACE
B7
B7M
B7M
316L/Graph SPW
316L/Graph SPW
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
ASME B16.5 (And as per API 941)
minus 15 to 400
105
ASME B16.5 (And as per API 941)
ASME B16.5
PWHT
Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
Max 425 uninsulated Max 400 insulated
B7M
316L/Graph SPW
ASME B16.5 (and as per API 941)
SERVICE CODE P
UOP (B5A2)
minus 15 to 250
minus 15 to 400
*
Max 425 uninsulated Max 400 insulated
minus 15 to 370
*
(and as per API 941)
316 & Stellite (NACE)
SERVICE
minus 15 to 375
Yes
Hydrocarbons, Hydrocarbons w/ H2S (H2S<3000 ppm), Hydrocarbons w/ H2 (pp<7.1 kg/cm2)
P P
Hydrocarbons w/ H2 (pp >7.1 kg/cm2), Hydrocarbons w/ WET H2S
P
(LSS/TOXIC, H2S > 3000 ppm) UOP (B5A2) * PWHT for UOP Units only Hydrocarbons w/ WET H2S (LSS/TOXIC> 3000 ppm H2S), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
UOP (B5A4-S) * PWHT for UOP Units only Hydrocarbons w/ WET H2S (SOUR/TOXIC> 3000 ppm H2S), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
P
P
P P
P
P
UOP (E5A2) 92275MR
1.5
900 RF
2 1/4 CR - 1 MO
321 & Stellite
923HMR
3
900 RF
2 1/4 CR - 1 MO
Assigned to UOP for line class F5A2
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
EN 10269 CrMoV TiB4-10
347 Mica & Graph SPW
COMPANY Doc. No. 5578-DGS-PU-020
35
Minus 15 to 550
Yes
Hydrocarbon Process
P
UOP – Not Used
ENG Doc. 25418-1000-3PS-P000-P0020
Rev 5
Date 29 April 2009
Page 41 of 43
LINE CLASS
CA (MM)
RATING FACING
926HMR
6
900 RF
PIPE 1 1/4 CR - 1/2 MO SOUR / TOXIC
316 & Stellite (NACE)
316
93025MR
0
900 RF
316/316L SS
93040XR
1.5
900 RF
304L SS
93045MR
0
900 RF
321/347 SS SOUR
93050HR
0
900 RF
VALVE INTERNAL
321/347 SS TOXIC
BOLTS
GASKETS
B16
316L/Graph SPW
B7
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5 (and as per API 941)
minus 15 to 450
Yes
82
Minus 15 to 150
Assigned to UOP for line class L5A1
321/347 & Stellite (NACE)
B16
321&Stellite w/ Incoloy 825 drain valves and drain piping
B16
304H/347
B8M CL2
321/347 /Graph SPW
321/347 /Graph SPW w/ Inner Ring
SERVICE Hydrocarbons w/ WET H2S (SOUR/TOXIC > 3000 ppm H2S), Process with H2 (H2 pp >7.1 kg/cm2) UOP (E5A4)
P
Hydrocarbon Process
P
85
78
Minus 15 to 450
UOP (Q5A1) Hydrocarbons w/ WET H2S (SOUR 50 - 3000 ppm H2S), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
360 to 460 MDT=0
Hydrocarbons w/ H2S, Hydrocarbons w/ H2 (pp > 7.1 kg/cm2)
P P
P P
(TOXIC, H2S > 3000 ppm)
0
900 RF
304H SS
93091XR
1.5
900 RF
304LSS
151056MR (will be 1510HMR @ EPC)
1.5
1500 BW
Carbon Steel, A106-B
316 & Stellite
B7
316L/Graph SPW
ASME B16.5
Minus 15 to 100
Hydrogen
3
1500 BW
Carbon Steel, A106-B
316 & Stellite
B7
316L/Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 400
Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
P
UOP – Not Used
93055MR
1513HMR
SERVICE CODE
304H/Graph SPW
72
minus 60 to 320
Regeneration Gas
Assigned to UOP for line class L5A1
COMPANY Doc. No. 5578-DGS-PU-020
P
UOP – Not Used
Max 425 uninsulated Max 400 insulated
ENG Doc. 25418-1000-3PS-P000-P0020
HY
P
UOP (B6A2)
Rev 5
Date 29 April 2009
Page 42 of 43
LINE CLASS 1514HMR
1522HMR
1525HMR
153045MR (will be 1530HMR @ EPC)
1532HMR
251056MR (will be 2510HMR @ EPC)
CA (MM)
RATING FACING
3
1500 BW
3
3
1500 BW
1500 BW
PIPE Carbon Steel, A106-B LSS/TOXIC
1 1/4 CR-1/2 MO SOUR
2 1/4 CR– 1 MO SOUR
VALVE INTERNAL 316 & Stellite NACE
316 & Stellite (NACE)
316 & Stellite (NACE)
BOLTS
GASKETS
B7M
316L/Graph SPW
B7M
B7M
316L/Graph SPW
316L/Graph SPW
MAX. PRESS (kg/cm2 GA)
TEMP RANGE (°C)
PWHT
ASME B16.5 (And as per API 941)
minus 15 to 400
*
140 (And as per API 941)
140
Max 425 uninsulated Max 400 insulated
minus 15 to 375
Yes
SERVICE Hydrocarbons w/ WET H2S Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
Yes
P
P
321H SS
321H & Stellite
B408 N08811
347/Mica & Graph SPW
31
Minus 15 to 680
Process
1.5
1500 BW
321/347 SS SOUR
321/347 & Stellite (NACE)
EN 10269 CrMoV TiB4-10
321/347 /Graph SPW
ASME B16.5 (And as per API 941)
minus 15 to 525
UOP (Q6A1)
Carbon Steel, A106-B
TECHNICAL SPECIFICATION FOR PIPING SYSTEMS
316 & Stellite
B7
316L/Graph SPW
COMPANY Doc. No. 5578-DGS-PU-020
260
Hydrocarbons w/ WET H2S (SOUR 50 - 3000 ppm H2S), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
Minus 15 to 100
ENG Doc. 25418-1000-3PS-P000-P0020
Hydrogen
Rev 5
P
Hydrocarbons w/ WET H2S (SOUR 50 - 3000 ppm H2S), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
1500 RF
2500 BW
P
UOP (F6A2)
0
1.5
P P
(LSS/TOXIC, H2S > 3000 ppm) UOP (B6A2) * PWHT for UOP Units only UOP (E6A2) Hydrocarbons w/ WET H2S (SOUR 50 - 3000 ppm H2S), Hydrocarbons w/ H2 (pp >7.1 kg/cm2)
minus 15 to 375
SERVICE CODE
Date 29 April 2009
P
P P
HY
Page 43 of 43
