MODEL
PART NO. PART NAME SOURCE
KTRJ
CRITICAL MAJOR MINOR
ASSY.PART N# 750004158
A B C
ERO ONDA MOTORS LIMITED$ %& #M. STONE$ DELI JAIPUR IGWA!$ DARUERA 'AR!ANA(
PROCESS QUALITY CONTROL SHEET (I)
7500004156 COVER MUFFLER MAJESTIC AUTO LTD.
DOC NO.
REV NO.
DATE : 07.11.08
PAGE
01
POWDER COATING PROCESS
PROCESS FLO DIA!RAM
S.N#.
1 RAW MATERIAL LOADING
2 DEGREASING TAN#
3 WATER RINSE
8 PASSIVATION
7 WATER RINSE
% POSPATING
" WATER RINSE
4 DE-RUSTING
& DR!ER
10 CLEANING BEFORE POWDER COATING
11 POWDER COATING
12 BA#ING OVEN
13 UNLOADING
"ASIC FOR PRODUCTION CHAN!E C$%& C$%&%' %' A**$ A**$#+ #+ T,-& ,-& P$# P$#/. /. P$#',-- 3 R,%$, ',', D,-'$%*&%#/
01
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1 2 3 4 "
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RAJIT PAINTS RAJIT PAINTS RAJIT PAINTS RAJIT PAINTS MAARANI PAINTS
14 INSPECTION
HHML APPROVAL DATE
NAME
VENDOR APPROVAL AUTHORISED SI!NATORY
DATE
MADE "Y
07.11.08
RA D DA #R IS ISN A SA U
LOT MARKIN! LOT CODE
CHECKED "Y
APPROVED "Y
PROCESS QUALITY CONTROL SHEET (II) PART NAME :COVER MUFFLER
DHARUHERA o ! e c ! e n c e o u r q P e S
1
2
3
4
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7
8
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RAW MATERIAL LOADING
DEGREASING TAN#
WATER RINSE
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OPERATER VISUAL
NO OIL ON OPERATER VISUAL COMPONENT
WATER FLOW 400-4"0 LITS. OPERATOR VISUAL
WATER FLOW 400-4"0 LITS. OPERATOR VISUAL
&"2*'+#,o" F$''"+
PASSIVATION
WATER FLOW 400-4"0 LITS. OPERATOR VISUAL
D# Fo$
100) NO
100)
100)
100)
POSPATING
WATER RINSE
PAGE01OF01
CONTROL O MANUACTURIN CONDITIONS
QUALITY CHARACTERISTICS
No.
DOC.NO:
HHML DRG.No1!300KTR!600
DE-RUSTING
WATER RINSE
KTRJ(PART No.7500004153)
PART NO. : 7500004156
100)
Co"#$o% ,#'
*'+,-,' /%'
&"2*'+#'
&"2*'+#,o" M'#o
&"2*'+#,o" F$''"+
NO. BAS#ET
4
OPERATOR
VISUALL!
100)
*T!. +BAS#ET
24
OPERATOR
VISUALL!
100)
D# -o$
TAN#
MS
SOLUTION LEVEL
UPTO MAR#
OPERATOR
VISUAL
TWO OUR
TEMP
70-80 ,C
OPERATOR
TEMP. CONTROL
4+SIFT
FORMAT
CONCENTRATION
2"-40
ANAL!ST
TITRATION
ONCE A DA!
FORMAT
DIP TIME
10-1" MIN
ENGINEER
AUTO SET
MONTL!
REGISTER
TAN#
MS
WATER USED
RAW WATER
℅
DISCARD FRE*.
CONTINEOUS
INCARGE PAINTING
DIP TIME
JUST DIP AND OUT
ENGINEER
AUTO SET
MONTL!
CONTINEOUS REGISTER
FORMAT
TAN#
MS
TEMPERATURE
4"-"0 ,C
OPERATOR
TEMP CONTROL
4+SIFT
CONCENTRATION
10-1"
ANAL!ST
TITRATION
ONCE A DA!
FORMAT
DIP TIME
4-7MIN.
ENGINEER
AUTO SET
MONTL!
REGISTER
TAN#
MS
WATER USED
RAW WATER
℅
DISCARD FRE*.
CONTINEOUS
INCARGE PAINTING
DIP TIME
JUST DIP AND OUT
ENGINEER
AUTO SET
MONTL!
REGISTER
TEMPERATURE
%"-7" ,C
OPERATOR
TEMP CONTROL
4+SIFT
FORMAT
TAN#
MS
CONCENTRATION
20-2"
DIP TIME
7-10MIN.
TAN#
MS
WATER USED
RAW WATER
DISCARD FRE*.
CONTINEOUS
INCARGE PAINTING
TEMPERATURE
70-&0 ,C
OPERATOR
TAN#
MS
℅
CONTINEOUS
ANAL!ST
TITRATION
ONCE A DA!
FORMAT
ENGINEER
AUTO SET
MONTL!
REGISTER
CONTINEOUS
TEMP CONTROL
4+SIFT
FORMAT
D'#,% o- P$o+'228'#+
&
DR!ER
10
CLEANING BEFORE POWDER COATING
11
POWDER COATING
DIP TIME
JUST DIP AND OUT
TEMPERATURE
70-80 ,C
OPERATOR
TEMP CONTROL
4+SIFT
FORMAT
TIME
" MIN.
ENGINEER
AUTOSET
MONTL!
REGISTER
DUST
CURRENT AIR PRESSURE
12
BA#ING OVEN
13
UNLOADING
14
INSPECTION
ENGINEER
AUTO SET
MONTL!
REGISTER
OPERATOR
70-&0 #VA
OPERATOR
MANUALL!
CONTINEOUS
REGISTER
1 -2 #/ + ..
OPERATOR
MANUALL!
CONTINEOUS
REGISTER
TEMPERATURE
210-220 ,C
OPERATOR
TEMP CONTROL
4+SIFT
FORMAT
TIME
10-12 MIN.
OPERATOR
AUTOSET
MONTL!
REGISTER
VISUAL
ROUGNESS
LOADER
VISUAL
100)
VERBAL
TIC#NESS
MIN. "0 MICRON
INSPECTOR
TIC#NESS TESTER
FORMAT
ADDITION
INSPECTOR
WIT CROSS MAR# 6 CELOTAP
-5-
DENTS 6 SCRATCES
INSPECTOR
VISUAL
-5-
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